WO2023234581A1 - Thermoplastic resin composition and molded product manufactured therefrom - Google Patents

Thermoplastic resin composition and molded product manufactured therefrom Download PDF

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Publication number
WO2023234581A1
WO2023234581A1 PCT/KR2023/006365 KR2023006365W WO2023234581A1 WO 2023234581 A1 WO2023234581 A1 WO 2023234581A1 KR 2023006365 W KR2023006365 W KR 2023006365W WO 2023234581 A1 WO2023234581 A1 WO 2023234581A1
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Prior art keywords
polyamide
thermoplastic resin
resin composition
weight
flame retardant
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PCT/KR2023/006365
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French (fr)
Korean (ko)
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배윤석
강성우
김세현
반균하
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롯데케미칼 주식회사
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Publication of WO2023234581A1 publication Critical patent/WO2023234581A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/529Esters containing heterocyclic rings not representing cyclic esters of phosphoric or phosphorous acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L23/00Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers
    • C08L23/02Compositions of homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Compositions of derivatives of such polymers not modified by chemical after-treatment
    • C08L23/04Homopolymers or copolymers of ethene
    • C08L23/08Copolymers of ethene
    • C08L23/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C08L23/0869Acids or derivatives thereof
    • C08L23/0876Neutralised polymers, i.e. ionomers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids

Definitions

  • the present invention relates to thermoplastic resin compositions and molded articles manufactured therefrom.
  • Thermoplastic resin compositions used in automobile parts or electrical appliances have industrial standards for flame retardancy and require excellent electrical insulation and flame retardancy.
  • governments in each country are supporting the distribution of electric vehicles, and as a result, demand for electric vehicle batteries is increasing.
  • flame retardancy in thin films of thermoplastic resin compositions is gaining importance.
  • Polyamide resin provides excellent heat resistance and moldability, so it is useful in automobile parts or electrical appliances.
  • polyamide resins lack flame resistance, so flame retardants must be added to provide the flame retardancy required for specific applications.
  • Bromine-based compounds and antimony-based compounds may be used as the flame retardant, but especially when bromine-based compounds are used as flame retardants, bromine-based compounds and antimony-based compounds are included because they may cause environmental problems when a resin composition containing them is burned. If so, its use may be limited.
  • phosphorus-based flame retardants are being used to improve the flame retardancy of polyamide resin compositions.
  • the laser transmittance of polyamide resin compositions containing them and molded products manufactured therefrom decreases, resulting in component parts using laser welding technology. It is difficult to join them.
  • thermoplastic resin composition that is flame retardant and also has excellent laser transmittance.
  • the purpose of the present invention is to provide a thermoplastic resin composition with excellent flame retardancy, impact resistance, fluidity, and laser transmittance.
  • Another object of the present invention is to provide a molded article manufactured from the thermoplastic resin composition.
  • thermoplastic resin composition includes (A) about 40 to about 70% by weight of polyamide resin; (B) about 5 to about 10 weight percent of a phosphorus-based flame retardant; (C) about 2 to about 5% by weight of a melamine-based flame retardant; and (D) about 20 to about 50% by weight of glass fiber; (E) about 0.5 to about 3 parts by weight of zinc borate; and (F) about 1 to about 3 parts by weight of an ionomer.
  • the polyamide resin is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, poly It may include amide 4T, polyamide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or a combination thereof.
  • the polyamide resin may be polyamide 66.
  • the phosphorus-based flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di(bis- 2,6-dimethylphenyl) phosphate (resorcinol-di(bis-2,6-dimethylphenyl) phosphate), bisphenol A diphenyl phosphate, cyclophosphazene, diethyl phosphinate ammonium salt ( diethyl phosphinate ammonium salt), or any combination thereof.
  • the phosphorus-based flame retardant may be aluminum diethyl phosphinate.
  • the melamine-based flame retardant may be any one of melamine polyphosphate, melamine phosphate, melamine pyrophosphate, or a combination thereof.
  • the melamine-based flame retardant may be melamine polyphosphate.
  • the ionomer may be one in which the carboxylic acid of methacrylic acid is neutralized with a metal ion in the molecule of an ethylene-methacrylic acid copolymer in which ethylene and methacrylic acid are copolymerized.
  • the weight average molecular weight of the ionomer may be about 10,000 to about 100,000 g/mol.
  • thermoplastic resin composition is selected from antibacterial agents, flame retardants, nucleating agents, coupling agents, fillers, plasticizers, impact modifiers, lubricants, mold release agents, heat stabilizers, antioxidants, ultraviolet stabilizers, pigments, and dyes. At least one additional additive may be included.
  • the molded article is manufactured from the thermoplastic resin composition according to any one of items 1 to 10 above.
  • the molded product may have a flame resistance of V-0 or higher as measured on a 1.5 mm thick specimen according to the UL94 standard.
  • the molded article may have a laser transmittance of about 20 to about 50% at a wavelength of 980 nm for a 1.5 mm thick specimen.
  • the molded article may have an Izod impact strength of about 8 kgf ⁇ cm/cm or more as measured on a 1/8 inch thick specimen according to the ASTM D256 standard.
  • the molded article may have a flow index of about 85 g/10min or more as measured at 275°C and a load of 2.16 kg according to the ASTM D1238 standard.
  • thermoplastic resin composition includes (A) polyamide resin; (B) phosphorus-based flame retardant; (C) melamine-based flame retardant; (D) glass fiber; (E) zinc borate; and (F) ionomer.
  • copolymerization means block copolymerization, random copolymerization, and graft copolymerization
  • copolymer means block copolymer, random copolymer, and graft copolymerization
  • the polyamide resin according to one embodiment of the present invention enables the thermoplastic resin composition to realize excellent mechanical properties.
  • the polyamide resin may be a variety of polyamide resins known in the art, for example, aromatic polyamide resin, aliphatic polyamide resin, or mixtures thereof, and is not particularly limited.
  • the aromatic polyamide resin is a polyamide resin containing an aromatic group in the main chain, and may be a wholly aromatic polyamide resin, a semi-aromatic polyamide resin, or a mixture thereof.
  • the wholly aromatic polyamide resin refers to a polymer of an aromatic diamine and an aromatic dicarboxylic acid
  • the semi-aromatic polyamide resin includes at least one aromatic unit and at least one non-aromatic unit between amide bonds.
  • the semi-aromatic polyamide resin may be a polymer of aromatic diamine and aliphatic dicarboxylic acid, or may be a polymer of aliphatic diamine and aromatic dicarboxylic acid.
  • the aliphatic polyamide resin refers to a polymer of aliphatic diamine and aliphatic dicarboxylic acid.
  • examples of the aromatic diamine include p-xylene diamine, m-xylene diamine, etc., but are not limited thereto. Additionally, these may be used alone or in combination of two or more types.
  • examples of the aromatic dicarboxylic acid include phthalic acid, isophthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, (1,3-phenylenedioxy)diacetic acid, etc. It is not limited. Additionally, these may be used alone or in combination of two or more types.
  • examples of the aliphatic diamine include ethylenediamine, trimethylenediamine, hexamethylenediamine, dodecamethylenediamine, piperazine, etc., but are not limited thereto. Additionally, these may be used alone or in combination of two or more types.
  • examples of the aliphatic dicarboxylic acid include adipic acid, sebacic acid, succinic acid, glutaric acid, azelaic acid, dodecanedioic acid, dimer acid, and cyclohexanedicarboxylic acid. It is not limited to this. Additionally, these may be used alone or in combination of two or more types.
  • the polyamide resin is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, polyamide 4T, polyamide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or a combination thereof.
  • the polyamide resin may be polyamide 66.
  • the polyamide resin is about 40 to about 70% by weight of 100% by weight of the basic material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). , for example, about 50 to about 70% by weight, for example, about 50 to about 60% by weight.
  • the thermoplastic resin composition and molded articles manufactured therefrom can exhibit excellent mechanical properties due to the polyamide resin.
  • the phosphorus-based flame retardant according to one embodiment of the present invention is used together with the melamine-based flame retardant described later to enhance the flame retardancy of the thermoplastic resin composition and achieve a high level of flame retardancy.
  • the phosphorus-based flame retardant a typical phosphorus-based flame retardant used to reinforce the flame retardancy of a thermoplastic resin composition can be used.
  • the phosphorus-based flame retardant is a phosphate compound, a phosphonate compound, a phosphinate compound, a phosphine oxide compound, a phosphazene compound, or these.
  • Metal salts, etc. can be used.
  • the phosphorus-based flame retardants can be used alone or in combination of two or more types.
  • the phosphorus-based flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di(bis-2,6-dimethylphenyl) ) phosphate (resorcinol-di(bis-2,6-dimethylphenyl) phosphate), bisphenol A diphenyl phosphate, cyclophosphazene, diethyl phosphinate ammonium salt, Or it may include a combination thereof.
  • the phosphorus-based flame retardant may be aluminum diethyl phosphinate.
  • the phosphorus-based flame retardant is about 5 to about 10% by weight, based on 100% by weight of the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber).
  • the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber).
  • the thermoplastic resin composition may have excellent flame retardancy and, at the same time, excellent mechanical properties and moldability.
  • the melamine-based flame retardant according to one embodiment of the present invention is used together with the phosphorus-based flame retardant to enhance the flame retardancy of the thermoplastic resin composition and achieve a high level of flame retardancy.
  • a typical melamine-based flame retardant used to reinforce the flame retardancy of a thermoplastic resin composition can be used.
  • the melamine-based flame retardant may include melamine polyphosphate, melamine phosphate, melamine pyrophosphate, or a combination thereof.
  • the melamine-based flame retardant may be melamine polyphosphate.
  • the melamine-based flame retardant is about 2 to about 5% by weight based on 100% by weight of the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). , for example, may be included in about 2 to about 3% by weight.
  • the thermoplastic resin composition may have excellent flame retardancy and, at the same time, excellent mechanical properties and moldability.
  • Glass fiber according to one embodiment of the present invention not only improves mechanical properties such as tensile strength of a thermoplastic resin composition, but also plays a role in improving flame retardancy.
  • glass fiber glass fiber used in conventional thermoplastic resin compositions can be used.
  • the average diameter of the glass fibers may range from about 1 to about 20 ⁇ m, such as from about 1 to about 15 ⁇ m, such as from about 1 to about 10 ⁇ m, such as from about 1 to about 5 ⁇ m. It may be ⁇ m, but is not limited thereto.
  • the average length of the glass fibers before processing may be less than or equal to about 10 mm, such as about 1 to about 8 mm, such as about 1 to about 5 mm, such as about 1 to about 3 mm. However, it is not limited to this. When the average diameter and average length of the glass fiber are within the above range, mechanical properties, etc. may be excellent.
  • the glass fiber may have a circular, oval, rectangular, or dumbbell-shaped cross-section, and two or more types with different cross-sectional shapes, average diameters, and average lengths may be used as a mixture. there is.
  • the surface of the glass fiber may be treated with a certain surface treatment agent to improve adhesion between the glass fiber and the thermoplastic resin.
  • a certain surface treatment agent to improve adhesion between the glass fiber and the thermoplastic resin.
  • the fluidity and impact strength of the thermoplastic resin composition may vary.
  • silane-based compounds, epoxy-based compounds, and urethane-based compounds may be used as the surface treatment agent, and commonly commercialized surface treatment agents may be used without limitation.
  • the glass fiber is about 20 to about 50% by weight of 100% by weight of the basic material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber).
  • the basic material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber).
  • it may be included in about 20 to about 40% by weight, for example, about 30 to about 40% by weight.
  • the thermoplastic resin composition and molded articles manufactured therefrom may exhibit excellent mechanical properties and flame retardancy.
  • Zinc borate according to one embodiment of the present invention can improve the flame retardancy of a thermoplastic resin composition.
  • the amount of zinc borate is about 0.5 to about 3 parts by weight based on about 100 parts by weight of the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). It may be included in parts by weight, for example, about 0.5 to about 2 parts by weight. Within the above range, the flame retardancy of the thermoplastic resin composition and molded products using the same may be excellent.
  • the ionomer according to one embodiment of the present invention can provide excellent laser transmittance to a thermoplastic resin composition.
  • An ionomer generally refers to a material containing a small amount of ionic groups in the chain of a non-polar polymer resin, and the structure, physical properties, morphology, etc. of the polymer resin can be controlled by introducing ionic groups into the polymer structure.
  • the ionomer may include at least one of ethylene, methacrylic acid, or acrylate derivatives and a metal ion in the repeating unit.
  • the ionomer can be synthesized by bridging a copolymer of ethylene and methacrylic acid with a metal ion, and the ionomer can be synthesized by bridging a terpolymer of ethylene, methacrylic acid, and acrylate with a metal ion. can also be synthesized.
  • the ionomer is one in which the carboxylic acid of methacrylic acid is neutralized with a metal ion in the molecule of ethylene-methacrylic acid copolymer. ) can be used.
  • the ionomer may be an ionomer having a repeating unit neutralized with sodium ions as represented by the following formula (1).
  • m and n are integers from 2 to 30,000.
  • the ionomer has a weight average molecular weight measured by gel permeation chromatography (GPC) of about 10,000 to about 100,000 g/mol, for example, about 30,000 to about 100,000 g/mol, for example It may be about 50,000 to about 100,000 g/mol.
  • GPC gel permeation chromatography
  • the ionomer is used in an amount of about 1 to about 3, based on about 100 parts by weight of the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). It may be included in parts by weight, for example, about 1 to about 2 parts by weight.
  • the thermoplastic resin composition and molded articles manufactured therefrom can exhibit excellent laser transmittance.
  • the additive may be at least one selected from antibacterial agents, nucleating agents, coupling agents, fillers, plasticizers, lubricants, mold release agents, heat stabilizers, antioxidants, ultraviolet stabilizers, pigments, and dyes.
  • these additives may be appropriately included within a range that does not impair the physical properties of the thermoplastic resin composition.
  • they may be included in an amount of about 20 parts by weight or less based on about 100 parts by weight of the base material, but are limited thereto. It doesn't work.
  • thermoplastic resin composition can also be used by mixing with other resins or other rubber components.
  • the molded article according to the present invention is manufactured from the above thermoplastic resin composition.
  • the thermoplastic resin composition can be manufactured in the form of pellets, etc., and the manufactured pellets can be manufactured by various methods known in the art, such as injection molding and extrusion molding.
  • the molded product may have a flame resistance of V-0 or higher as measured on a 1.5 mm thick specimen according to the UL94 standard.
  • the molded article may have a laser transmittance of about 20 to about 50% at a wavelength of 980 nm for a 1.5 mm thick specimen.
  • the molded article may have a notched Izod impact strength of about 8 kgf ⁇ cm/cm or more as measured on a 1/8 inch thick specimen according to the ASTM D256 standard.
  • the molded article may have a melt-flow index of about 85 g/10min or more as measured at 275°C and a load of 2.16 kg according to the ASTM D1238 standard.
  • Polyamide 66 resin (product name: Leona TM 1200) from Ashahi Kasei Corp. was used.
  • Aluminum diethylphosphinate (product name: Exolite® OP 1230) from Clariant was used.
  • Glass fiber product name: ECS03T-251H manufactured by Nippon Electric Glass was used, with a circular cross-section, a diameter of approximately 10 ⁇ m, an average length before processing of approximately 3 mm, and surface-treated with a urethane-based compound.
  • thermoplastic resin composition in the form of a pellet was prepared.
  • the thermoplastic resin composition was dried at about 80°C for about 2 hours, and then using a 6 oz injection molding machine, the cylinder temperature was set to about 250°C and the mold temperature was set to about 60°C to prepare a specimen for measuring physical properties.
  • the physical properties of the manufactured specimen were evaluated by the following method, and the results are shown in Table 1 below.
  • Flame retardancy (unit: grade): The flame retardancy grade was evaluated for 1.5 mm thick specimens according to the UL94 standard.
  • Fluidity (unit: g/10min): Melt-flow index (MI) was measured at 275°C and 2.16 kg load according to ASTM D1238 standard.
  • Laser transmittance (unit: %): The laser transmittance at a wavelength of 980 nm for a 1.5 mm thick specimen was measured using an Eve Laser laser transmittance meter (product name: ETM-31).
  • Parts by weight Parts by weight per 100 parts by weight of basic materials (A, B, C and D)
  • thermoplastic resin composition of the present invention has excellent impact resistance (notched Izod impact strength), fluidity (flow index), mechanical properties (tensile strength), and flame retardancy (flame retardant grade), and has excellent laser transmittance of 20% or more. You can confirm that it can be maintained.

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  • Health & Medical Sciences (AREA)
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Abstract

A thermoplastic resin composition of the present invention comprises, with respect to about 100 parts by weight of a base material comprising (A) about 40-70% by weight of a polyamide resin, (B) about 5-10% by weight of a phosphorus-based flame retardant, (C) about 2-5% by weight of a melamine-based flame retardant, and (D) about 20-50% by weight of glass fiber: (E) about 0.5-3 parts by weight of zinc borate; and (F) about 1-3 parts by weight of an ionomer. The thermoplastic resin composition and a molded product manufactured therefrom are excellent in flame retardancy, impact resistance, fluidity and laser transmittance.

Description

열가소성 수지 조성물 및 이로부터 제조되는 성형품Thermoplastic resin compositions and molded articles made therefrom
본 발명은 열가소성 수지 조성물 및 이로부터 제조되는 성형품에 관한 것이다.The present invention relates to thermoplastic resin compositions and molded articles manufactured therefrom.
자동차 부품 또는 전기 용품에 사용되는 열가소성 수지 조성물은 난연성에 대한 산업 규격이 존재하며, 우수한 전기 절연성 및 난연성이 요구된다. 최근 환경 이슈에 따라 전기차에 대한 보급을 각국 정부 차원에서 지원하고 있고, 이에 따라 전기차 배터리에 대한 수요가 증가하고 있다. 일반 전기 용품에서도 중요하지만, 전기차 배터리 용도에 있어 안전성이 이슈가 됨에 따라 열가소성 수지 조성물의 박막에서의 난연도가 중요시되고 있다.Thermoplastic resin compositions used in automobile parts or electrical appliances have industrial standards for flame retardancy and require excellent electrical insulation and flame retardancy. In response to recent environmental issues, governments in each country are supporting the distribution of electric vehicles, and as a result, demand for electric vehicle batteries is increasing. Although it is important in general electrical appliances, as safety becomes an issue in electric vehicle battery applications, flame retardancy in thin films of thermoplastic resin compositions is gaining importance.
또한, 열가소성 수지 조성물이 사용되는 거의 모든 구성 부품들은 서로 접합되어 있는데, 접합 부위는 대부분 인서트 사출을 통한 볼트로 접합되나, 경량화 및 박막화, 부품에 대한 심미성, 에너지 효율, 외관 등의 개선을 위해 레이저 웰딩 기술로 구성 부품들을 접합하는 것이 적용되고 있는 추세이다.In addition, almost all component parts using thermoplastic resin compositions are joined to each other. Most of the joint areas are joined with bolts through insert injection, but laser treatment is used to improve the weight, thinness, aesthetics, energy efficiency, and appearance of the parts. Joining component parts using welding technology is a growing trend.
폴리아미드 수지는 뛰어난 내열성 및 성형성을 제공하므로 자동차 부품 또는 전기 용품에 유용하게 사용되고 있다. 하지만, 폴리아미드 수지는 내화염성이 부족하여 특정 용도에서 요구되는 난연성을 제공하기 위해서는 난연제를 첨가해야 한다. 상기 난연제로 브롬계 화합물 및 안티몬계 화합물이 사용될 수 있으나, 특히 브롬계 화합물을 난연제로 사용하는 경우 이를 포함하는 수지 조성물이 연소될 때 환경 문제를 일으킬 수 있기 때문에 브롬계 화합물 및 안티몬계 화합물이 포함되는 경우 그 용도는 제한될 수 있다.Polyamide resin provides excellent heat resistance and moldability, so it is useful in automobile parts or electrical appliances. However, polyamide resins lack flame resistance, so flame retardants must be added to provide the flame retardancy required for specific applications. Bromine-based compounds and antimony-based compounds may be used as the flame retardant, but especially when bromine-based compounds are used as flame retardants, bromine-based compounds and antimony-based compounds are included because they may cause environmental problems when a resin composition containing them is burned. If so, its use may be limited.
이에, 폴리아미드 수지 조성물의 난연성을 향상시키기 위해 인계 난연제가 사용되고 있는 추세이나, 인계 난연제를 사용하면 이를 포함하는 폴리아미드 수지 조성물 및 이로부터 제조되는 성형품의 레이저 투과율이 저하되어 레이저 웰딩 기술로 구성 부품들을 접합하기 어렵다.Accordingly, phosphorus-based flame retardants are being used to improve the flame retardancy of polyamide resin compositions. However, when phosphorus-based flame retardants are used, the laser transmittance of polyamide resin compositions containing them and molded products manufactured therefrom decreases, resulting in component parts using laser welding technology. It is difficult to join them.
따라서, 난연성이 구현되면서 레이저 투과율 또한 우수한 열가소성 수지 조성물의 개발이 필요하다.Therefore, there is a need to develop a thermoplastic resin composition that is flame retardant and also has excellent laser transmittance.
본 발명의 목적은 난연성, 내충격성, 유동성 및 레이저 투과율이 우수한 열가소성 수지 조성물을 제공하기 위한 것이다.The purpose of the present invention is to provide a thermoplastic resin composition with excellent flame retardancy, impact resistance, fluidity, and laser transmittance.
본 발명의 다른 목적은 상기 열가소성 수지 조성물로부터 제조된 성형품을 제공하기 위한 것이다.Another object of the present invention is to provide a molded article manufactured from the thermoplastic resin composition.
본 발명의 상기 및 기타의 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can all be achieved by the present invention described below.
1. 본 발명의 하나의 관점은 열가소성 수지 조성물에 관한 것이다. 상기 열가소성 수지 조성물은 (A) 폴리아미드 수지 약 40 내지 약 70 중량%; (B) 인계 난연제 약 5 내지 약 10 중량%; (C) 멜라민계 난연제 약 2 내지 약 5 중량%; 및 (D) 유리섬유 약 20 내지 약 50 중량%;를 포함하는 기초소재 약 100 중량부에 대하여, (E) 붕산아연 약 0.5 내지 약 3 중량부; 및 (F) 아이오노머 약 1 내지 약 3 중량부;를 포함하는 것을 특징으로 한다.1. One aspect of the present invention relates to a thermoplastic resin composition. The thermoplastic resin composition includes (A) about 40 to about 70% by weight of polyamide resin; (B) about 5 to about 10 weight percent of a phosphorus-based flame retardant; (C) about 2 to about 5% by weight of a melamine-based flame retardant; and (D) about 20 to about 50% by weight of glass fiber; (E) about 0.5 to about 3 parts by weight of zinc borate; and (F) about 1 to about 3 parts by weight of an ionomer.
2. 상기 1 구체예에서, 상기 폴리아미드 수지는 폴리아미드 6, 폴리아미드 66, 폴리아미드 46, 폴리아미드 11, 폴리아미드 12, 폴리아미드 610, 폴리아미드 612, 폴리아미드 6I, 폴리아미드 6T, 폴리아미드 4T, 폴리아미드 410, 폴리아미드 510, 폴리아미드 1010, 폴리아미드 1012, 폴리아미드 10T, 폴리아미드 1212, 폴리아미드 12T, 폴리아미드 MXD6, 또는 이들의 조합을 포함할 수 있다.2. In the first embodiment, the polyamide resin is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, poly It may include amide 4T, polyamide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or a combination thereof.
3. 상기 1 또는 2 구체예에서, 상기 폴리아미드 수지는 폴리아미드 66일 수 있다.3. In the first or second embodiment, the polyamide resin may be polyamide 66.
4. 상기 1 내지 3 구체예에서, 상기 인계 난연제는 알루미늄 디에틸 포스피네이트(aluminum diethyl phosphinate), 트리페닐 포스페이트(triphenyl phosphate), 암모늄 폴리포스페이트(ammonium polyphosphate), 레조시놀-디(비스-2,6-디메틸페닐) 포스페이트(resorcinol-di(bis-2,6-dimethylphenyl) phosphate), 비스페놀 A 디페닐 포스페이트(bisphenol A diphenyl phosphate), 사이클로포스파젠(cyclophosphazene), 디에틸 포스피네이트 암모늄염(diethyl phosphinate ammonium salt), 또는 이들의 조합 중 어느 하나일 수 있다.4. In embodiments 1 to 3, the phosphorus-based flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di(bis- 2,6-dimethylphenyl) phosphate (resorcinol-di(bis-2,6-dimethylphenyl) phosphate), bisphenol A diphenyl phosphate, cyclophosphazene, diethyl phosphinate ammonium salt ( diethyl phosphinate ammonium salt), or any combination thereof.
5. 상기 1 내지 4 구체예에서, 상기 인계 난연제는 알루미늄 디에틸 포스피네이트일 수 있다.5. In embodiments 1 to 4, the phosphorus-based flame retardant may be aluminum diethyl phosphinate.
6. 상기 1 내지 5 구체예에서, 상기 멜라민계 난연제는 멜라민 폴리포스페이트(melamine polyphosphate), 멜라민 포스페이트(melamine phosphate), 멜라민 파이로포스페이트(melamine pyrophosphate), 또는 이들의 조합 중 어느 하나일 수 있다.6. In embodiments 1 to 5, the melamine-based flame retardant may be any one of melamine polyphosphate, melamine phosphate, melamine pyrophosphate, or a combination thereof.
7. 상기 1 내지 6 구체예에서, 상기 멜라민계 난연제는 멜라민 폴리포스페이트일 수 있다.7. In embodiments 1 to 6, the melamine-based flame retardant may be melamine polyphosphate.
8. 상기 1 내지 7 구체예에서, 상기 아이오노머는 에틸렌 및 메타크릴산이 공중합된 에틸렌-메타크릴산 공중합체의 분자 내에 상기 메타크릴산의 카르복실산이 금속 이온으로 중화된 것일 수 있다.8. In embodiments 1 to 7, the ionomer may be one in which the carboxylic acid of methacrylic acid is neutralized with a metal ion in the molecule of an ethylene-methacrylic acid copolymer in which ethylene and methacrylic acid are copolymerized.
9. 상기 1 내지 8 구체예에서, 상기 아이오노머의 중량평균분자량이 약 10,000 내지 약 100,000 g/mol일 수 있다.9. In embodiments 1 to 8, the weight average molecular weight of the ionomer may be about 10,000 to about 100,000 g/mol.
10. 상기 1 내지 9 구체예에서, 상기 열가소성 수지 조성물은 항균제, 난연제, 핵제, 커플링제, 충전제, 가소제, 충격보강제, 활제, 이형제, 열 안정제, 산화 방지제, 자외선 안정제, 안료, 염료 중에서 선택되는 적어도 하나의 첨가제를 더 포함할 수 있다.10. In embodiments 1 to 9, the thermoplastic resin composition is selected from antibacterial agents, flame retardants, nucleating agents, coupling agents, fillers, plasticizers, impact modifiers, lubricants, mold release agents, heat stabilizers, antioxidants, ultraviolet stabilizers, pigments, and dyes. At least one additional additive may be included.
11. 본 발명의 다른 관점은 성형품에 관한 것이다. 상기 성형품은 상기 1 내지 10 중 어느 하나에 따른 열가소성 수지 조성물로부터 제조된다.11. Another aspect of the present invention relates to molded articles. The molded article is manufactured from the thermoplastic resin composition according to any one of items 1 to 10 above.
12. 상기 11 구체예에서, 상기 성형품은 UL94 규격에 따라 1.5 mm 두께 시편에 대해 측정한 난연도가 V-0 이상일 수 있다.12. In the 11th embodiment above, the molded product may have a flame resistance of V-0 or higher as measured on a 1.5 mm thick specimen according to the UL94 standard.
13. 상기 11 또는 12 구체예에서, 상기 성형품은 1.5 mm 두께 시편에 대한 980 nm 파장에서의 레이저 투과율이 약 20 내지 약 50%일 수 있다.13. In embodiments 11 or 12 above, the molded article may have a laser transmittance of about 20 to about 50% at a wavelength of 980 nm for a 1.5 mm thick specimen.
14. 상기 11 내지 13 구체예에서, 상기 성형품은 ASTM D256 규격에 따라 1/8 inch 두께 시편에 대해 측정한 아이조드 충격강도가 약 8 kgf·cm/cm 이상일 수 있다.14. In embodiments 11 to 13 above, the molded article may have an Izod impact strength of about 8 kgf·cm/cm or more as measured on a 1/8 inch thick specimen according to the ASTM D256 standard.
15. 상기 11 내지 14 구체예에서, 상기 성형품은 ASTM D1238 규격에 따라 275℃, 2.16 kg 하중 조건에서 측정한 유동지수가 약 85 g/10min 이상일 수 있다.15. In embodiments 11 to 14, the molded article may have a flow index of about 85 g/10min or more as measured at 275°C and a load of 2.16 kg according to the ASTM D1238 standard.
본 발명은 난연성, 내충격성, 유동성 및 레이저 투과율이 우수한 열가소성 수지 조성물 및 이로부터 제조된 성형품을 제공하는 발명의 효과를 갖는다.The present invention has the effect of providing a thermoplastic resin composition with excellent flame retardancy, impact resistance, fluidity, and laser transmittance, and a molded article manufactured therefrom.
이하, 본 발명을 상세히 설명하면, 다음과 같다.Hereinafter, the present invention will be described in detail as follows.
본 발명에 따른 열가소성 수지 조성물은 (A) 폴리아미드 수지; (B) 인계 난연제; (C) 멜라민계 난연제; (D) 유리섬유; (E) 붕산아연; 및 (F) 아이오노머;를 포함한다.The thermoplastic resin composition according to the present invention includes (A) polyamide resin; (B) phosphorus-based flame retardant; (C) melamine-based flame retardant; (D) glass fiber; (E) zinc borate; and (F) ionomer.
본 명세서에서, 수치범위를 나타내는 "a 내지 b"는 "≥a 이고 ≤b"으로 정의한다.In this specification, “a to b” indicating a numerical range is defined as “≥a and ≤b”.
본 명세서에서, 특별히 언급하지 않는 한 "공중합"이란 블록 공중합, 랜덤 공중합, 그라프트 공중합을 의미하고, "공중합체"란 블록 공중합체, 랜덤 공중합체, 그라프트 공중합체를 의미한다.In this specification, unless otherwise specified, “copolymerization” means block copolymerization, random copolymerization, and graft copolymerization, and “copolymer” means block copolymer, random copolymer, and graft copolymerization.
(A) 폴리아미드 수지(A) Polyamide resin
본 발명의 일 구체예에 따른 폴리아미드 수지는 열가소성 수지 조성물이 우수한 기계적 물성을 구현할 수 있도록 한다. 상기 폴리아미드 수지로는 당해 기술 분야에 알려져 있는 다양한 폴리아미드 수지들, 예를 들면 방향족 폴리아미드 수지, 지방족 폴리아미드 수지, 또는 이들의 혼합물이 사용될 수 있으며, 특별히 제한되지 않는다.The polyamide resin according to one embodiment of the present invention enables the thermoplastic resin composition to realize excellent mechanical properties. The polyamide resin may be a variety of polyamide resins known in the art, for example, aromatic polyamide resin, aliphatic polyamide resin, or mixtures thereof, and is not particularly limited.
구체예에서, 상기 방향족 폴리아미드 수지는 주쇄에 방향족 기를 포함하는 폴리아미드 수지로, 전방향족 폴리아미드 수지, 반방향족 폴리아미드 수지, 또는 이들의 혼합물일 수 있다.In a specific example, the aromatic polyamide resin is a polyamide resin containing an aromatic group in the main chain, and may be a wholly aromatic polyamide resin, a semi-aromatic polyamide resin, or a mixture thereof.
구체예에서, 상기 전방향족 폴리아미드 수지는 방향족 디아민과 방향족 디카르복실산의 중합체를 의미하며, 상기 반방향족 폴리아미드 수지는 아미드 결합 사이에 최소한 하나의 방향족 단위와 최소한 하나의 비방향족 단위를 함께 포함하는 것을 의미한다. 예를 들면, 상기 반방향족 폴리아미드 수지는 방향족 디아민과 지방족 디카르복실산의 중합체이거나, 또는 지방족 디아민과 방향족 디카르복실산의 중합체일 수 있다.In an embodiment, the wholly aromatic polyamide resin refers to a polymer of an aromatic diamine and an aromatic dicarboxylic acid, and the semi-aromatic polyamide resin includes at least one aromatic unit and at least one non-aromatic unit between amide bonds. means to include. For example, the semi-aromatic polyamide resin may be a polymer of aromatic diamine and aliphatic dicarboxylic acid, or may be a polymer of aliphatic diamine and aromatic dicarboxylic acid.
여기서, 상기 지방족 폴리아미드 수지는 지방족 디아민과 지방족 디카르복실산의 중합체를 의미한다.Here, the aliphatic polyamide resin refers to a polymer of aliphatic diamine and aliphatic dicarboxylic acid.
구체예에서, 상기 방향족 디아민의 예로는, p-자일렌 디아민, m-자일렌 디아민 등을 들 수 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.In specific embodiments, examples of the aromatic diamine include p-xylene diamine, m-xylene diamine, etc., but are not limited thereto. Additionally, these may be used alone or in combination of two or more types.
구체예에서, 상기 방향족 디카르복실산의 예로는, 프탈산, 이소프탈산, 테레프탈산, 2,6-나프탈렌디카르복실산, (1,3-페닐렌디옥시)디아세틱산 등을 들 수 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.In a specific example, examples of the aromatic dicarboxylic acid include phthalic acid, isophthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, (1,3-phenylenedioxy)diacetic acid, etc. It is not limited. Additionally, these may be used alone or in combination of two or more types.
구체예에서, 상기 지방족 디아민의 예로는, 에틸렌디아민, 트리메틸렌디아민, 헥사메틸렌디아민, 도데카메틸렌디아민, 피페라진 등을 들 수 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.In specific embodiments, examples of the aliphatic diamine include ethylenediamine, trimethylenediamine, hexamethylenediamine, dodecamethylenediamine, piperazine, etc., but are not limited thereto. Additionally, these may be used alone or in combination of two or more types.
구체예에서, 상기 지방족 디카르복실산의 예로는, 아디프산, 세바식산, 숙신산, 글루타릭산, 아젤라익산, 도데칸디오익산, 다이머산, 사이클로헥산디카르복실산 등을 들 수 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.In specific embodiments, examples of the aliphatic dicarboxylic acid include adipic acid, sebacic acid, succinic acid, glutaric acid, azelaic acid, dodecanedioic acid, dimer acid, and cyclohexanedicarboxylic acid. It is not limited to this. Additionally, these may be used alone or in combination of two or more types.
구체예에서, 폴리아미드 수지는 폴리아미드 6, 폴리아미드 66, 폴리아미드 46, 폴리아미드 11, 폴리아미드 12, 폴리아미드 610, 폴리아미드 612, 폴리아미드 6I, 폴리아미드 6T, 폴리아미드 4T, 폴리아미드 410, 폴리아미드 510, 폴리아미드 1010, 폴리아미드 1012, 폴리아미드 10T, 폴리아미드 1212, 폴리아미드 12T, 폴리아미드 MXD6, 또는 이들의 조합을 포함할 수 있다.In embodiments, the polyamide resin is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, polyamide 4T, polyamide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or a combination thereof.
구체예에서, 상기 폴리아미드 수지는 폴리아미드 66일 수 있다.In a specific example, the polyamide resin may be polyamide 66.
구체예에서, 상기 폴리아미드 수지는 기초소재((A) 폴리아미드 수지, (B) 인계 난연제, (C) 멜라민계 난연제 및 (D) 유리섬유) 100 중량% 중, 약 40 내지 약 70 중량%, 예를 들어 약 50 내지 약 70 중량%, 예를 들어 약 50 내지 약 60 중량%로 포함될 수 있다. 상기 폴리아미드 수지의 함량이 전술한 범위를 만족할 경우, 열가소성 수지 조성물 및 이로부터 제조된 성형품은 폴리아미드 수지에 기인한 우수한 기계적 물성을 나타낼 수 있다.In a specific example, the polyamide resin is about 40 to about 70% by weight of 100% by weight of the basic material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). , for example, about 50 to about 70% by weight, for example, about 50 to about 60% by weight. When the content of the polyamide resin satisfies the above-mentioned range, the thermoplastic resin composition and molded articles manufactured therefrom can exhibit excellent mechanical properties due to the polyamide resin.
(B) 인계 난연제(B) Phosphorus-based flame retardants
본 발명의 일 구체예에 따른 인계 난연제는 후술하는 멜라민계 난연제와 함께 사용되어 열가소성 수지 조성물의 난연성을 보강하여 높은 수준의 난연성을 구현케 한다. 상기 인계 난연제로는 열가소성 수지 조성물의 난연성을 보강하기 위하여 사용되는 통상의 인계 난연제를 사용할 수 있다.The phosphorus-based flame retardant according to one embodiment of the present invention is used together with the melamine-based flame retardant described later to enhance the flame retardancy of the thermoplastic resin composition and achieve a high level of flame retardancy. As the phosphorus-based flame retardant, a typical phosphorus-based flame retardant used to reinforce the flame retardancy of a thermoplastic resin composition can be used.
구체예에서, 상기 인계 난연제로는 포스페이트(phosphate) 화합물, 포스포네이트(phosphonate) 화합물, 포스피네이트(phosphinate) 화합물, 포스핀 옥사이드(phosphine oxide) 화합물, 포스파젠(phosphazene) 화합물, 또는 이들의 금속염 등을 사용할 수 있다. 상기 인계 난연제는 단독으로 사용하거나 2종 이상 혼합하여 사용할 수 있다.In an embodiment, the phosphorus-based flame retardant is a phosphate compound, a phosphonate compound, a phosphinate compound, a phosphine oxide compound, a phosphazene compound, or these. Metal salts, etc. can be used. The phosphorus-based flame retardants can be used alone or in combination of two or more types.
구체예에서, 상기 인계 난연제는 알루미늄 디에틸 포스피네이트(aluminum diethyl phosphinate), 트리페닐 포스페이트(triphenyl phosphate), 암모늄 폴리포스페이트(ammonium polyphosphate), 레조시놀-디(비스-2,6-디메틸페닐) 포스페이트(resorcinol-di(bis-2,6-dimethylphenyl) phosphate), 비스페놀 A 디페닐 포스페이트(bisphenol A diphenyl phosphate), 사이클로포스파젠(cyclophosphazene), 디에틸 포스피네이트 암모늄염(diethyl phosphinate ammonium salt), 또는 이들의 조합을 포함할 수 있다.In one embodiment, the phosphorus-based flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di(bis-2,6-dimethylphenyl) ) phosphate (resorcinol-di(bis-2,6-dimethylphenyl) phosphate), bisphenol A diphenyl phosphate, cyclophosphazene, diethyl phosphinate ammonium salt, Or it may include a combination thereof.
구체예에서, 상기 인계 난연제는 알루미늄 디에틸 포스피네이트일 수 있다.In an embodiment, the phosphorus-based flame retardant may be aluminum diethyl phosphinate.
구체예에서, 상기 인계 난연제는 기초소재((A) 폴리아미드 수지, (B) 인계 난연제, (C) 멜라민계 난연제 및 (D) 유리섬유) 100 중량% 중, 약 5 내지 약 10 중량%, 예를 들어 약 5 내지 약 8 중량%로 포함될 수 있다. 상기 범위에서, 열가소성 수지 조성물의 난연성이 우수함과 동시에 기계적 물성 및 성형성이 우수할 수 있다.In an embodiment, the phosphorus-based flame retardant is about 5 to about 10% by weight, based on 100% by weight of the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). For example, it may be included in about 5 to about 8 weight percent. Within the above range, the thermoplastic resin composition may have excellent flame retardancy and, at the same time, excellent mechanical properties and moldability.
(C) 멜라민계 난연제(C) Melamine-based flame retardant
본 발명의 일 구체예에 따른 멜라민계 난연제는 상기 인계 난연제와 함께 사용되어 열가소성 수지 조성물의 난연성을 보강하여 높은 수준의 난연성을 구현케 한다. 상기 멜라민계 난연제로는 열가소성 수지 조성물의 난연성을 보강하기 위하여 사용되는 통상의 멜라민계 난연제를 사용할 수 있다.The melamine-based flame retardant according to one embodiment of the present invention is used together with the phosphorus-based flame retardant to enhance the flame retardancy of the thermoplastic resin composition and achieve a high level of flame retardancy. As the melamine-based flame retardant, a typical melamine-based flame retardant used to reinforce the flame retardancy of a thermoplastic resin composition can be used.
구체예에서, 상기 멜라민계 난연제는 멜라민 폴리포스페이트(melamine polyphosphate), 멜라민 포스페이트(melamine phosphate), 멜라민 파이로포스페이트(melamine pyrophosphate), 또는 이들의 조합을 포함할 수 있다.In one embodiment, the melamine-based flame retardant may include melamine polyphosphate, melamine phosphate, melamine pyrophosphate, or a combination thereof.
구체예에서, 상기 멜라민계 난연제는 멜라민 폴리포스페이트일 수 있다.In a specific example, the melamine-based flame retardant may be melamine polyphosphate.
구체예에서, 상기 멜라민계 난연제는 기초소재((A) 폴리아미드 수지, (B) 인계 난연제, (C) 멜라민계 난연제 및 (D) 유리섬유) 100 중량% 중, 약 2 내지 약 5 중량%, 예를 들어 약 2 내지 약 3 중량%로 포함될 수 있다. 상기 범위에서, 열가소성 수지 조성물의 난연성이 우수함과 동시에 기계적 물성 및 성형성이 우수할 수 있다.In a specific example, the melamine-based flame retardant is about 2 to about 5% by weight based on 100% by weight of the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). , for example, may be included in about 2 to about 3% by weight. Within the above range, the thermoplastic resin composition may have excellent flame retardancy and, at the same time, excellent mechanical properties and moldability.
(D) 유리섬유(D) Glass fiber
본 발명의 일 구체예에 따른 유리섬유는 열가소성 수지 조성물의 인장강도 등의 기계적 물성을 향상시킬 뿐만 아니라 난연성을 개선하는 역할도 할 수 있다. 상기 유리섬유로는 통상의 열가소성 수지 조성물에 사용되는 유리섬유를 사용할 수 있다.Glass fiber according to one embodiment of the present invention not only improves mechanical properties such as tensile strength of a thermoplastic resin composition, but also plays a role in improving flame retardancy. As the glass fiber, glass fiber used in conventional thermoplastic resin compositions can be used.
구체예에서, 상기 유리섬유의 평균 직경은 약 1 내지 약 20 ㎛ 범위일 수 있고, 예를 들어 약 1 내지 약 15 ㎛, 예를 들어 약 1 내지 약 10 ㎛, 예를 들어 약 1 내지 약 5 ㎛ 일 수 있으나, 이에 한정되는 것은 아니다.In embodiments, the average diameter of the glass fibers may range from about 1 to about 20 μm, such as from about 1 to about 15 μm, such as from about 1 to about 10 μm, such as from about 1 to about 5 μm. It may be ㎛, but is not limited thereto.
구체예에서, 상기 유리섬유의 가공 전 평균 길이는 약 10 mm 이하일 수 있고, 예를 들어 약 1 내지 약 8 mm, 예를 들어 약 1 내지 약 5 mm, 예를 들어 약 1 내지 약 3 mm 일 수 있으나, 이에 한정되는 것은 아니다. 상기 유리섬유의 평균 직경 및 평균 길이가 상기 범위인 경우, 기계적 물성 등이 우수할 수 있다.In embodiments, the average length of the glass fibers before processing may be less than or equal to about 10 mm, such as about 1 to about 8 mm, such as about 1 to about 5 mm, such as about 1 to about 3 mm. However, it is not limited to this. When the average diameter and average length of the glass fiber are within the above range, mechanical properties, etc. may be excellent.
구체예에서, 상기 유리섬유는 단면이 원형, 타원형, 직사각형 또는 두 개의 원형이 연결된 아령 모양의 것을 사용할 수 있고, 단면의 형태, 평균 직경, 평균 길이 등이 서로 상이한 2종 이상을 혼합하여 사용할 수도 있다.In a specific example, the glass fiber may have a circular, oval, rectangular, or dumbbell-shaped cross-section, and two or more types with different cross-sectional shapes, average diameters, and average lengths may be used as a mixture. there is.
구체예에서, 상기 유리섬유는 유리섬유와 열가소성 수지와의 접합성을 향상시키기 위하여 유리섬유 표면을 소정의 표면처리제로 처리한 것일 수 있다. 상기 표면처리제의 종류에 따라 열가소성 수지 조성물의 유동성, 충격강도 등이 달라질 수 있다.In a specific example, the surface of the glass fiber may be treated with a certain surface treatment agent to improve adhesion between the glass fiber and the thermoplastic resin. Depending on the type of surface treatment agent, the fluidity and impact strength of the thermoplastic resin composition may vary.
구체예에서, 상기 표면처리제로는 실란계 화합물, 에폭시계 화합물, 우레탄계 화합물이 사용될 수 있고, 통상적으로 상용화되어 사용되고 있는 표면처리제가 제한 없이 사용될 수 있다.In specific examples, silane-based compounds, epoxy-based compounds, and urethane-based compounds may be used as the surface treatment agent, and commonly commercialized surface treatment agents may be used without limitation.
구체예에서, 상기 유리섬유는 기초소재((A) 폴리아미드 수지, (B) 인계 난연제, (C) 멜라민계 난연제 및 (D) 유리섬유) 100 중량% 중, 약 20 내지 약 50 중량%, 예를 들어 약 20 내지 약 40 중량%, 예를 들어 약 30 내지 약 40 중량%로 포함될 수 있다. 상기 범위에서, 열가소성 수지 조성물 및 이로부터 제조된 성형품이 우수한 기계적 물성 및 난연성을 나타낼 수 있다.In a specific example, the glass fiber is about 20 to about 50% by weight of 100% by weight of the basic material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). For example, it may be included in about 20 to about 40% by weight, for example, about 30 to about 40% by weight. Within the above range, the thermoplastic resin composition and molded articles manufactured therefrom may exhibit excellent mechanical properties and flame retardancy.
(E) 붕산아연(E) Zinc borate
본 발명의 일 구체예에 따른 붕산아연은 열가소성 수지 조성물의 난연성을 향상시킬 수 있다.Zinc borate according to one embodiment of the present invention can improve the flame retardancy of a thermoplastic resin composition.
구체예에서, 상기 붕산아연은 상기 기초소재((A) 폴리아미드 수지, (B) 인계 난연제, (C) 멜라민계 난연제 및 (D) 유리섬유) 약 100 중량부에 대하여, 약 0.5 내지 약 3 중량부, 예를 들어 약 0.5 내지 약 2 중량부로 포함될 수 있다. 상기 범위에서, 열가소성 수지 조성물 및 이를 이용한 성형품의 난연성이 우수할 수 있다.In a specific example, the amount of zinc borate is about 0.5 to about 3 parts by weight based on about 100 parts by weight of the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). It may be included in parts by weight, for example, about 0.5 to about 2 parts by weight. Within the above range, the flame retardancy of the thermoplastic resin composition and molded products using the same may be excellent.
(F) 아이오노머(F) Ionomer
본 발명의 일 구체예에 따른 아이오노머는 열가소성 수지 조성물에 우수한 레이저 투과율을 부여할 수 있다. 아이오노머는 일반적으로 비극성 고분자 수지의 사슬에 소량의 이온기를 함유하는 물질을 말하고, 고분자 구조에 이온기가 도입됨으로써 고분자 수지의 구조, 물성, 모폴로지(morphology) 등이 제어될 수 있다.The ionomer according to one embodiment of the present invention can provide excellent laser transmittance to a thermoplastic resin composition. An ionomer generally refers to a material containing a small amount of ionic groups in the chain of a non-polar polymer resin, and the structure, physical properties, morphology, etc. of the polymer resin can be controlled by introducing ionic groups into the polymer structure.
구체예에서, 상기 아이오노머는 반복 단위에 에틸렌, 메타크릴산 또는 아크릴레이트 유도체 중 적어도 하나 및 금속 이온을 포함할 수 있다.In an embodiment, the ionomer may include at least one of ethylene, methacrylic acid, or acrylate derivatives and a metal ion in the repeating unit.
구체예에서, 에틸렌과 메타크릴산의 공중합체를 금속이온으로 다리 걸침하여 상기 아이오노머를 합성할 수 있으며, 에틸렌, 메타크릴산 및 아크릴레이트의 삼원 공중합체를 금속이온으로 다리 걸침하여 상기 아이오노머를 합성할 수도 있다.In a specific example, the ionomer can be synthesized by bridging a copolymer of ethylene and methacrylic acid with a metal ion, and the ionomer can be synthesized by bridging a terpolymer of ethylene, methacrylic acid, and acrylate with a metal ion. can also be synthesized.
구체예에서, 상기 아이오노머로는 에틸렌-메타크릴산 공중합체(Ethylene-methacrylic acid copolymer)의 분자 내에 상기 메타크릴산(Methacrylic acid)의 카르복실산(Carboxylic acid)이 금속 이온으로 중화된(neutralized) 것을 사용할 수 있다.In a specific example, the ionomer is one in which the carboxylic acid of methacrylic acid is neutralized with a metal ion in the molecule of ethylene-methacrylic acid copolymer. ) can be used.
구체예에서, 상기 아이오노머는 하기 화학식 1로 표시된 것과 같이 나트륨 이온으로 중화된 반복 단위를 갖는 아이오노머를 사용할 수 있다.In a specific example, the ionomer may be an ionomer having a repeating unit neutralized with sodium ions as represented by the following formula (1).
[화학식 1][Formula 1]
Figure PCTKR2023006365-appb-img-000001
Figure PCTKR2023006365-appb-img-000001
상기 화학식 1에서, m 및 n은 2 내지 30,000의 정수이다.In Formula 1, m and n are integers from 2 to 30,000.
구체예에서, 상기 아이오노머는 겔 투과 크로마토그래피(gel permeation chromatography: GPC)로 측정한 중량평균분자량이 약 10,000 내지 약 100,000 g/mol, 예를 들어 약 30,000 내지 약 100,000 g/mol, 예를 들어 약 50,000 내지 약 100,000 g/mol일 수 있다.In an embodiment, the ionomer has a weight average molecular weight measured by gel permeation chromatography (GPC) of about 10,000 to about 100,000 g/mol, for example, about 30,000 to about 100,000 g/mol, for example It may be about 50,000 to about 100,000 g/mol.
구체예에서, 상기 아이오노머는 상기 기초소재((A) 폴리아미드 수지, (B) 인계 난연제, (C) 멜라민계 난연제 및 (D) 유리섬유) 약 100 중량부에 대하여, 약 1 내지 약 3 중량부, 예를 들어 약 1 내지 약 2 중량부로 포함될 수 있다. 상기 아이오노머의 함량이 전술한 범위를 만족할 경우, 열가소성 수지 조성물 및 이로부터 제조된 성형품이 우수한 레이저 투과율을 나타낼 수 있다.In an embodiment, the ionomer is used in an amount of about 1 to about 3, based on about 100 parts by weight of the base material ((A) polyamide resin, (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, and (D) glass fiber). It may be included in parts by weight, for example, about 1 to about 2 parts by weight. When the content of the ionomer satisfies the above-mentioned range, the thermoplastic resin composition and molded articles manufactured therefrom can exhibit excellent laser transmittance.
(G) 첨가제(G) Additives
본 발명의 일 구체예에 따른 열가소성 수지 조성물은 상기 성분 (A) 내지 (F) 외에도, 우수한 난연성, 내충격성, 유동성 및 레이저 투과율을 발현할 수 있으면서도 각 물성들 간의 균형을 맞추기 위해, 혹은 상기 열가소성 수지 조성물의 최종 용도에 따라 필요한 1종 이상의 첨가제를 더 포함할 수 있다.In addition to the components (A) to (F), the thermoplastic resin composition according to an embodiment of the present invention is capable of exhibiting excellent flame retardancy, impact resistance, fluidity, and laser transmittance, while maintaining a balance between each physical property, or the thermoplastic resin composition. Depending on the final use of the resin composition, one or more necessary additives may be further included.
구체예에서, 상기 첨가제로서는, 항균제, 핵제, 커플링제, 충전제, 가소제, 활제, 이형제, 열 안정제, 산화 방지제, 자외선 안정제, 안료, 염료 중에서 선택되는 적어도 하나를 사용할 수 있다. In an embodiment, the additive may be at least one selected from antibacterial agents, nucleating agents, coupling agents, fillers, plasticizers, lubricants, mold release agents, heat stabilizers, antioxidants, ultraviolet stabilizers, pigments, and dyes.
구체예에서, 이들 첨가제는, 열가소성 수지 조성물의 물성을 저해하지 않는 범위 내에서 적절히 포함될 수 있고, 예를 들어, 상기 기초소재 약 100 중량부에 대하여 약 20 중량부 이하로 포함될 수 있으나, 이에 제한되는 것은 아니다.In specific examples, these additives may be appropriately included within a range that does not impair the physical properties of the thermoplastic resin composition. For example, they may be included in an amount of about 20 parts by weight or less based on about 100 parts by weight of the base material, but are limited thereto. It doesn't work.
한편, 상기 열가소성 수지 조성물은 다른 수지 혹은 다른 고무 성분과 혼합되어 함께 사용하는 것도 가능하다.Meanwhile, the thermoplastic resin composition can also be used by mixing with other resins or other rubber components.
본 발명에 따른 성형품은 상기 열가소성 수지 조성물로부터 제조된다. 상기 열가소성 수지 조성물은 펠렛 형태 등으로 제조될 수 있으며, 제조된 펠렛은 사출 성형, 압출 성형 등 당해 기술 분야에 공지된 다양한 방법으로 제조할 수 있다.The molded article according to the present invention is manufactured from the above thermoplastic resin composition. The thermoplastic resin composition can be manufactured in the form of pellets, etc., and the manufactured pellets can be manufactured by various methods known in the art, such as injection molding and extrusion molding.
구체예에서, 상기 성형품은 UL94 규격에 따라 1.5 mm 두께 시편에 대해 측정한 난연도가 V-0 이상일 수 있다.In a specific example, the molded product may have a flame resistance of V-0 or higher as measured on a 1.5 mm thick specimen according to the UL94 standard.
구체예에서, 상기 성형품은 1.5 mm 두께 시편에 대한 980 nm 파장에서의 레이저 투과율이 약 20 내지 약 50%일 수 있다.In embodiments, the molded article may have a laser transmittance of about 20 to about 50% at a wavelength of 980 nm for a 1.5 mm thick specimen.
구체예에서, 상기 성형품은 ASTM D256 규격에 따라 1/8 inch 두께의 시편에 대해 측정한 노치(notched) 아이조드(Izod) 충격강도가 약 8 kgf·cm/cm 이상일 수 있다.In a specific example, the molded article may have a notched Izod impact strength of about 8 kgf·cm/cm or more as measured on a 1/8 inch thick specimen according to the ASTM D256 standard.
구체예에서, 상기 성형품은 ASTM D1238 규격에 따라 275℃, 2.16 kg 하중 조건에서 측정한 유동지수(Melt-flow index)가 약 85 g/10min 이상일 수 있다.In a specific example, the molded article may have a melt-flow index of about 85 g/10min or more as measured at 275°C and a load of 2.16 kg according to the ASTM D1238 standard.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것으로, 본 발명을 제한하는 것으로 해석되어서는 안 된다.Hereinafter, the present invention will be described in more detail through examples, but these examples are for illustrative purposes only and should not be construed as limiting the present invention.
실시예Example
이하, 실시예 및 비교예에서 사용된 각 성분의 사양은 다음과 같다.Hereinafter, the specifications of each component used in the examples and comparative examples are as follows.
(A) 폴리아미드 수지(A) Polyamide resin
Ashahi Kasei Corp.社의 폴리아미드 66 수지(제품명: LeonaTM 1200)를 사용하였다.Polyamide 66 resin (product name: Leona TM 1200) from Ashahi Kasei Corp. was used.
(B) 인계 난연제(B) Phosphorus-based flame retardants
Clariant社의 알루미늄 디에틸포스피네이트(제품명: Exolite® OP 1230)를 사용하였다.Aluminum diethylphosphinate (product name: Exolite® OP 1230) from Clariant was used.
(C) 멜라민계 난연제(C) Melamine-based flame retardant
BASF社의 멜라민 폴리포스페이트(제품명: Melapur® 200)를 사용하였다.BASF's melamine polyphosphate (product name: Melapur® 200) was used.
(D) 유리섬유(D) Glass fiber
Nippon Electric Glass社의 단면이 원형이고 직경이 약 10 ㎛, 가공 전 평균 길이가 약 3 mm 이며, 우레탄계 화합물로 표면처리된 유리섬유(제품명: ECS03T-251H)를 사용하였다.Glass fiber (product name: ECS03T-251H) manufactured by Nippon Electric Glass was used, with a circular cross-section, a diameter of approximately 10 ㎛, an average length before processing of approximately 3 mm, and surface-treated with a urethane-based compound.
(E) 붕산아연(E) Zinc borate
U.S. Borax社의 붕산아연(제품명: Firebrake® 500)을 사용하였다.U.S. Zinc borate (product name: Firebrake® 500) from Borax was used.
(F) 아이오노머(F) Ionomer
Dow社의 에틸렌-메타크릴산 공중합체 아이오노머(제품명: SurlynTM 8920)를 사용하였다.Dow's ethylene-methacrylic acid copolymer ionomer (product name: Surlyn TM 8920) was used.
실시예 1 내지 2 및 비교예 1 내지 6Examples 1 to 2 and Comparative Examples 1 to 6
상기 각 구성 성분을 하기 표 1에 기재된 바와 같은 함량 및 함량비로 이축 압출기(L/D=44, 직경=45 mm)의 공급부(베럴 온도: 약 260℃)에 정량적으로 연속 투입하고, 압출/혼련하여 펠렛(pellet) 형태의 열가소성 수지 조성물을 제조하였다. 이어서, 열가소성 수지 조성물을 약 80℃에서 약 2 시간 동안 건조한 후, 6 oz 사출 성형기를 이용하여 실린더(cylinder) 온도 약 250℃, 금형 온도 약 60℃로 설정하고 물성 측정용 시편을 제조하였다. 제조된 시편에 대하여 하기의 방법으로 물성을 평가하고, 그 결과를 하기 표 1에 나타내었다.Each of the above components is continuously and quantitatively introduced into the supply section (barrel temperature: approximately 260°C) of a twin-screw extruder (L/D=44, diameter=45 mm) in the amounts and ratios shown in Table 1 below, and extruded/kneaded. A thermoplastic resin composition in the form of a pellet was prepared. Next, the thermoplastic resin composition was dried at about 80°C for about 2 hours, and then using a 6 oz injection molding machine, the cylinder temperature was set to about 250°C and the mold temperature was set to about 60°C to prepare a specimen for measuring physical properties. The physical properties of the manufactured specimen were evaluated by the following method, and the results are shown in Table 1 below.
물성 측정 방법How to measure physical properties
(1) 난연성(단위: 등급): 1.5 mm 두께 시편에 대해 UL94 규격에 따라 난연등급을 평가하였다.(1) Flame retardancy (unit: grade): The flame retardancy grade was evaluated for 1.5 mm thick specimens according to the UL94 standard.
(2) 내충격성(단위: kgf·cm/cm): ASTM D256 규격에 따라 1/8 inch 두께 시편에 대해 노치(notched) 아이조드(Izod) 충격강도를 측정하였다.(2) Impact resistance (unit: kgf·cm/cm): Notched Izod impact strength was measured for 1/8 inch thick specimens according to ASTM D256 standard.
(3) 유동성(단위: g/10min): ASTM D1238 규격에 따라 275℃, 2.16 kg 하중 조건에서 유동지수(Melt-flow index, MI)를 측정하였다.(3) Fluidity (unit: g/10min): Melt-flow index (MI) was measured at 275°C and 2.16 kg load according to ASTM D1238 standard.
(4) 기계적 물성(단위: kgf/cm2): ASTM D638 규격에 따라 3.2 mm 두께 시편에 대해 5 mm/min의 인장속도 조건에서 인장강도(tensile strength)를 측정하였다.(4) Mechanical properties (unit: kgf/cm 2 ): Tensile strength was measured at a tensile speed of 5 mm/min for a 3.2 mm thick specimen according to ASTM D638 standard.
(5) 레이저 투과율(단위: %): 1.5 mm 두께 시편에 대해 980 nm 파장에서의 레이저 투과율을 이브이레이저社 레이저 투과율 측정기(제품명: ETM-31)로 측정하였다.(5) Laser transmittance (unit: %): The laser transmittance at a wavelength of 980 nm for a 1.5 mm thick specimen was measured using an Eve Laser laser transmittance meter (product name: ETM-31).
실시예Example 비교예Comparative example
1One 22 1One 22 33 44 55 66
(A) (중량%)(A) (% by weight) 5454 5454 5454 5454 5454 5454 6565 6565
(B) (중량%)(B) (% by weight) 88 88 88 88 88 1111 00 00
(C) (중량%)(C) (% by weight) 33 33 33 33 33 00 00 00
(D) (중량%)(D) (% by weight) 3535 3535 3535 3535 3535 3535 3535 3535
(E) (중량부)(E) (parts by weight) 1One 1One 1One 1One 00 1One 00 00
(F) (중량부)(F) (part by weight) 1One 22 00 55 0.80.8 1One 22 00
 난연 등급Flame retardant rating V-0V-0 V-0V-0 V-0V-0 V-1V-1 등급 외other than grade 등급 외other than grade 등급 외other than grade 등급 외other than grade
노치 아이조드 충격강도Notched Izod Impact Strength 8.58.5 9.39.3 8.08.0 11.011.0 8.88.8 8.08.0 11.011.0 13.013.0
유동지수liquid index 85.085.0 92.592.5 30.430.4 9.59.5 75.075.0 87.087.0 30.430.4 72.072.0
인장강도tensile strength 1,5501,550 1,5201,520 1,6801,680 1,8101,810 1,4301,430 1,4901,490 1,6801,680 1,5601,560
레이저 투과율laser transmittance 2020 2121 1414 1515 1515 1919 3737 3333
* 중량부: 기초소재(A, B, C 및 D) 100 중량부에 대한 중량부* Parts by weight: Parts by weight per 100 parts by weight of basic materials (A, B, C and D)
상기 결과로부터, 본 발명의 열가소성 수지 조성물은 내충격성(노치 아이조드 충격강도), 유동성(유동지수), 기계적 물성(인장강도) 및 난연성(난연 등급)이 우수하면서도, 레이저 투과율을 20% 이상으로 우수하게 유지할 수 있다는 것을 확인할 수 있다.From the above results, the thermoplastic resin composition of the present invention has excellent impact resistance (notched Izod impact strength), fluidity (flow index), mechanical properties (tensile strength), and flame retardancy (flame retardant grade), and has excellent laser transmittance of 20% or more. You can confirm that it can be maintained.
반면, (F) 아이오노머를 적용하지 않은 비교예 1의 경우, 유동성, 레이저 투과율 등이 저하됨을 알 수 있고, (F) 아이오노머를 과량 적용한 비교예 2의 경우, 난연성, 유동성, 레이저 투과율 등이 저하됨을 알 수 있으며, (F) 아이오노머를 소량 적용하고, (E) 붕산아연을 적용하지 않은 비교예 3의 경우, 난연성, 유동성, 레이저 투과율 등이 저하됨을 알 수 있다. 또한, (B) 인계 난연제를 과량 적용하고, (C) 멜라민계 난연제를 적용하지 않은 비교예 4의 경우, 난연성, 레이저 투과율 등이 저하됨을 알 수 있고, (B) 인계 난연제, (C) 멜라민계 난연제 및 (E) 붕산아연을 적용하지 않은 비교예 5의 경우, 난연성, 유동성 등이 저하됨을 알 수 있으며, (B) 인계 난연제, (C) 멜라민계 난연제, (E) 붕산아연 및 (F) 아이오노머를 적용하지 않은 비교예 6의 경우, 난연성, 유동성 등이 저하됨을 알 수 있다.On the other hand, in the case of Comparative Example 1 (F) where ionomer was not applied, fluidity, laser transmittance, etc. were found to be reduced, and in the case of Comparative Example 2 (F) where an excessive amount of ionomer was applied, flame retardancy, fluidity, laser transmittance, etc. It can be seen that this decreases, and in the case of Comparative Example 3 in which (F) a small amount of ionomer is applied and (E) zinc borate is not applied, flame retardancy, fluidity, laser transmittance, etc. are decreased. In addition, in the case of Comparative Example 4 in which (B) an excessive amount of the phosphorus-based flame retardant was applied and (C) the melamine-based flame retardant was not applied, it can be seen that the flame retardancy and laser transmittance, etc. were reduced, and (B) the phosphorus-based flame retardant and (C) melamine In the case of Comparative Example 5 in which the flame retardant and (E) zinc borate were not applied, it can be seen that flame retardancy, fluidity, etc. were reduced, and (B) phosphorus-based flame retardant, (C) melamine-based flame retardant, (E) zinc borate and (F) ) In the case of Comparative Example 6 where ionomer was not applied, it can be seen that flame retardancy, fluidity, etc. are reduced.
이제까지 본 발명에 대하여 실시예들을 중심으로 살펴보았다. 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 본 발명이 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 변형된 형태로 구현될 수 있음을 이해할 수 있을 것이다. 그러므로, 개시된 실시예들은 한정적인 관점이 아니라 설명적인 관점에서 고려되어야 한다. 본 발명의 범위는 전술한 설명이 아니라 특허청구범위에 나타나 있으며, 그와 동등한 범위 내에 있는 모든 차이점은 본 발명에 포함된 것으로 해석되어야 할 것이다.So far, the present invention has been examined focusing on the embodiments. A person skilled in the art to which the present invention pertains will understand that the present invention may be implemented in a modified form without departing from the essential characteristics of the present invention. Therefore, the disclosed embodiments should be considered from an illustrative rather than a restrictive perspective. The scope of the present invention is indicated in the claims rather than the foregoing description, and all differences within the equivalent scope should be construed as being included in the present invention.

Claims (15)

  1. (A) 폴리아미드 수지 약 40 내지 약 70 중량%;(A) about 40 to about 70% by weight of polyamide resin;
    (B) 인계 난연제 약 5 내지 약 10 중량%;(B) about 5 to about 10 weight percent of a phosphorus-based flame retardant;
    (C) 멜라민계 난연제 약 2 내지 약 5 중량%; 및(C) about 2 to about 5% by weight of a melamine-based flame retardant; and
    (D) 유리섬유 약 20 내지 약 50 중량%;를 포함하는 기초소재 약 100 중량부에 대하여,(D) About 100 parts by weight of the basic material containing about 20 to about 50% by weight of glass fiber,
    (E) 붕산아연 약 0.5 내지 약 3 중량부; 및(E) about 0.5 to about 3 parts by weight of zinc borate; and
    (F) 아이오노머 약 1 내지 약 3 중량부;를 포함하는 것을 특징으로 하는 열가소성 수지 조성물.(F) about 1 to about 3 parts by weight of an ionomer; a thermoplastic resin composition comprising:
  2. 제1항에 있어서, 상기 폴리아미드 수지는 폴리아미드 6, 폴리아미드 66, 폴리아미드 46, 폴리아미드 11, 폴리아미드 12, 폴리아미드 610, 폴리아미드 612, 폴리아미드 6I, 폴리아미드 6T, 폴리아미드 4T, 폴리아미드 410, 폴리아미드 510, 폴리아미드 1010, 폴리아미드 1012, 폴리아미드 10T, 폴리아미드 1212, 폴리아미드 12T, 폴리아미드 MXD6, 또는 이들의 조합을 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of claim 1, wherein the polyamide resin is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, polyamide 4T. , polyamide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or a combination thereof.
  3. 제1항 또는 제2항에 있어서, 상기 폴리아미드 수지는 폴리아미드 66인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1 or 2, wherein the polyamide resin is polyamide 66.
  4. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 인계 난연제는 알루미늄 디에틸 포스피네이트, 트리페닐 포스페이트, 암모늄 폴리포스페이트, 레조시놀-디(비스-2,6-디메틸페닐) 포스페이트, 비스페놀 A 디페닐 포스페이트, 사이클로포스파젠, 디에틸 포스피네이트 암모늄염, 또는 이들의 조합 중 어느 하나인 것을 특징으로 하는 열가소성 수지 조성물.The method of any one of claims 1 to 3, wherein the phosphorus-based flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di(bis-2,6-dimethylphenyl) phosphate, A thermoplastic resin composition comprising any one of bisphenol A diphenyl phosphate, cyclophosphazene, diethyl phosphinate ammonium salt, or a combination thereof.
  5. 제1항 내지 제4항 중 어느 한 항에 있어서, 상기 인계 난연제는 알루미늄 디에틸 포스피네이트인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to any one of claims 1 to 4, wherein the phosphorus-based flame retardant is aluminum diethyl phosphinate.
  6. 제1항 내지 제5항 중 어느 한 항에 있어서, 상기 멜라민계 난연제는 멜라민 폴리포스페이트, 멜라민 포스페이트, 멜라민 파이로포스페이트, 또는 이들의 조합 중 어느 하나인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to any one of claims 1 to 5, wherein the melamine-based flame retardant is any one of melamine polyphosphate, melamine phosphate, melamine pyrophosphate, or a combination thereof.
  7. 제1항 내지 제6항 중 어느 한 항에 있어서, 상기 멜라민계 난연제는 멜라민 폴리포스페이트인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to any one of claims 1 to 6, wherein the melamine-based flame retardant is melamine polyphosphate.
  8. 제1항 내지 제7항 중 어느 한 항에 있어서, 상기 아이오노머는 에틸렌 및 메타크릴산이 공중합된 에틸렌-메타크릴산 공중합체의 분자 내에 상기 메타크릴산의 카르복실산이 금속 이온으로 중화된 것을 특징으로 하는 열가소성 수지 조성물.The method according to any one of claims 1 to 7, wherein the ionomer is an ethylene-methacrylic acid copolymer in which ethylene and methacrylic acid are copolymerized, and the carboxylic acid of the methacrylic acid is neutralized with a metal ion in the molecule. A thermoplastic resin composition comprising:
  9. 제1항 내지 제8항 중 어느 한 항에 있어서, 상기 아이오노머의 중량평균분자량이 약 10,000 내지 약 100,000 g/mol인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to any one of claims 1 to 8, wherein the ionomer has a weight average molecular weight of about 10,000 to about 100,000 g/mol.
  10. 제1항 내지 제9항 중 어느 한 항에 있어서, 상기 열가소성 수지 조성물은 항균제, 난연제, 핵제, 커플링제, 충전제, 가소제, 충격보강제, 활제, 이형제, 열 안정제, 산화 방지제, 자외선 안정제, 안료, 염료 중에서 선택되는 적어도 하나의 첨가제를 더 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of any one of claims 1 to 9, wherein the thermoplastic resin composition contains an antibacterial agent, a flame retardant, a nucleating agent, a coupling agent, a filler, a plasticizer, an impact modifier, a lubricant, a mold release agent, a heat stabilizer, an antioxidant, an ultraviolet stabilizer, a pigment, A thermoplastic resin composition further comprising at least one additive selected from dyes.
  11. 제1항 내지 제10항 중 어느 한 항에 따른 열가소성 수지 조성물로부터 제조되는 것을 특징으로 하는 성형품.A molded article manufactured from the thermoplastic resin composition according to any one of claims 1 to 10.
  12. 제11항에 있어서, 상기 성형품은 UL94 규격에 따라 1.5 mm 두께 시편에 대해 측정한 난연도가 V-0 이상인 것을 특징으로 하는 성형품.The molded product according to claim 11, wherein the molded product has a flame resistance of V-0 or higher as measured on a 1.5 mm thick specimen according to the UL94 standard.
  13. 제11항 또는 제12항에 있어서, 상기 성형품은 1.5 mm 두께 시편에 대한 980 nm 파장에서의 레이저 투과율이 약 20 내지 약 50%인 것을 특징으로 하는 성형품.13. The molded article of claim 11 or 12, wherein the molded article has a laser transmittance of about 20 to about 50% at a wavelength of 980 nm for a 1.5 mm thick specimen.
  14. 제11항 내지 제13항 중 어느 한 항에 있어서, 상기 성형품은 ASTM D256 규격에 따라 1/8 inch 두께 시편에 대해 측정한 아이조드 충격강도가 약 8 kgf·cm/cm 이상인 것을 특징으로 하는 성형품.The molded article according to any one of claims 11 to 13, wherein the molded article has an Izod impact strength measured on a 1/8 inch thick specimen according to the ASTM D256 standard of about 8 kgf·cm/cm or more.
  15. 제11항 내지 제14항 중 어느 한 항에 있어서, 상기 성형품은 ASTM D1238 규격에 따라 275℃, 2.16 kg 하중 조건에서 측정한 유동지수가 약 85 g/10min 이상인 것을 특징으로 하는 성형품.The molded article according to any one of claims 11 to 14, wherein the molded article has a flow index of about 85 g/10 min or more as measured at 275°C and a load of 2.16 kg according to ASTM D1238 standard.
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Publication number Priority date Publication date Assignee Title
JP2002201351A (en) * 2000-12-22 2002-07-19 E I Du Pont De Nemours & Co Polyamide-based resin composition and molded part therefrom
KR20100044193A (en) * 2007-08-01 2010-04-29 가부시키가이샤 구라레 Polyamide composition
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