WO2023163417A1 - Thermoplastic resin composition and molded product manufactured therefrom - Google Patents

Thermoplastic resin composition and molded product manufactured therefrom Download PDF

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Publication number
WO2023163417A1
WO2023163417A1 PCT/KR2023/001729 KR2023001729W WO2023163417A1 WO 2023163417 A1 WO2023163417 A1 WO 2023163417A1 KR 2023001729 W KR2023001729 W KR 2023001729W WO 2023163417 A1 WO2023163417 A1 WO 2023163417A1
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Prior art keywords
polyamide
thermoplastic resin
resin composition
weight
flame retardant
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PCT/KR2023/001729
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French (fr)
Korean (ko)
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강성우
배윤석
반균하
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롯데케미칼 주식회사
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Publication of WO2023163417A1 publication Critical patent/WO2023163417A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/0008Organic ingredients according to more than one of the "one dot" groups of C08K5/01 - C08K5/59
    • C08K5/0066Flame-proofing or flame-retarding additives
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/52Phosphorus bound to oxygen only
    • C08K5/529Esters containing heterocyclic rings not representing cyclic esters of phosphoric or phosphorous acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/49Phosphorus-containing compounds
    • C08K5/51Phosphorus bound to oxygen
    • C08K5/53Phosphorus bound to oxygen bound to oxygen and to carbon only
    • C08K5/5313Phosphinic compounds, e.g. R2=P(:O)OR'
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K7/00Use of ingredients characterised by shape
    • C08K7/02Fibres or whiskers
    • C08K7/04Fibres or whiskers inorganic
    • C08K7/14Glass
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L77/00Compositions of polyamides obtained by reactions forming a carboxylic amide link in the main chain; Compositions of derivatives of such polymers
    • C08L77/06Polyamides derived from polyamines and polycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2217Oxides; Hydroxides of metals of magnesium
    • C08K2003/222Magnesia, i.e. magnesium oxide

Definitions

  • the present invention relates to a thermoplastic resin composition and a molded article made therefrom.
  • Thermoplastic resin compositions used in automobile parts or electrical appliances have industry standards for flame retardancy, and excellent electrical insulation and flame retardancy are required.
  • the supply of electric vehicles is being supported by governments of each country, and accordingly, the demand for electric vehicle batteries is increasing.
  • flame retardancy in a thin film of a thermoplastic resin composition is considered important as safety becomes an issue in automotive battery applications.
  • mechanical properties such as tensile strength and flexural modulus must be excellent while satisfying the above properties.
  • Polyamide resins provide excellent heat resistance and formability, so they are useful as thermoplastic resins used in automobile parts or electrical appliances. However, polyamide resins lack flame resistance, so a flame retardant must be added to provide flame retardancy required for specific applications. Bromine-based compounds and antimony-based compounds may be used as the flame retardant, but bromine-based compounds may cause environmental problems when the composition is burned, so when bromine-based compounds and antimony-based compounds are included, their use may be limited. .
  • a non-brominated flame retardant such as a phosphorus flame retardant is used, but the addition of the flame retardant causes a decrease in heat resistance and impact resistance. In this case, a phenomenon in which the flame retardancy is lowered again occurs.
  • additives for improving electrical insulation improve electrical properties, but are accompanied by deterioration of physical properties.
  • An object of the present invention is to provide a thermoplastic resin composition excellent in flame retardancy, impact resistance, appearance characteristics, mechanical properties and the like.
  • Another object of the present invention is to provide a molded article manufactured from the thermoplastic resin composition.
  • thermoplastic resin composition may include (A) about 40 to about 70% by weight of a polyamide resin; (B) about 5 to about 25% by weight of a phosphorus-based flame retardant; (C) about 20 to about 50 weight percent glass fibers; And (D) based on about 100 parts by weight of the base material including about 1 to about 5% by weight of a melamine-based flame retardant, (E) about 0.5 to about 3 parts by weight of zinc borate; and (F) about 0.3 to about 2 parts by weight of magnesium oxide.
  • the polyamide resin (A) is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, polyamide 4T, polyamide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or combinations thereof.
  • the (A) polyamide resin may be polyamide 66.
  • the (B) phosphorus flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di (bis-2,6-dimethylphenyl) phosphate (resorcinol-di (bis-2,6-dimethylphenyl) phosphate), bisphenol A diphenyl phosphate, cyclophosphazene (cyclophosphazene), diethyl phosphite diethyl phosphinate ammonium salt, or a combination thereof.
  • the (B) phosphorus-based flame retardant may be aluminum diethyl phosphinate.
  • the (C) melamine-based flame retardant is melamine polyphosphate, melamine/ammonium polyphosphate, melamine phosphate, melamine pyrophosphate ( melamine pyrophosphate), or a combination thereof.
  • the (C) melamine-based flame retardant may be melamine polyphosphate.
  • the weight ratio of (B) the phosphorus-based flame retardant and (D) the melamine-based flame retardant may be about 2:1 to about 15:1.
  • thermoplastic resin composition is selected from antibacterial agents, flame retardants, nucleating agents, coupling agents, fillers, plasticizers, impact modifiers, lubricants, release agents, heat stabilizers, antioxidants, UV stabilizers, pigments, and dyes It may further include at least one additive.
  • the molded article is prepared from the thermoplastic resin composition of 1 to 9 above.
  • the molded article may have an Izod impact strength of about 7 kgf cm/cm or more measured according to ASTM D256 for a notched 1/4 inch thick specimen.
  • 2 g of the molded article in the form of a pellet was placed in a glass Petri dish having a diameter of 80 mm, covered with a glass plate on top, and then heated on a hot plate at 290 ° C.
  • the gas generation amount measured through the weight increase of the glass plate after heating for 2 hours in a hot plate may be less than about 7,000 ppm.
  • the molded article may have a flame retardance of V0 or higher as measured according to UL94 standard for a 0.75 mm thick specimen.
  • the present invention has the effect of providing a thermoplastic resin composition excellent in flame retardancy, impact resistance, appearance characteristics, mechanical properties, etc., and a molded article manufactured therefrom.
  • thermoplastic resin composition includes (A) a polyamide resin; (B) a phosphorus-based flame retardant; (C) glass fibers; (D) a melamine-based flame retardant; (E) zinc borate; and (F) magnesium oxide.
  • copolymerization means block copolymerization, random copolymerization, and graft copolymerization
  • copolymer means block copolymer, random copolymer, and graft copolymer
  • the weight average molecular weight is measured by dissolving a powder sample in an appropriate solvent and using Agilent Technologies' 1200 series Gel Permeation Chromatography (GPC) (standard sample is Shodex's polystyrene). used).
  • GPC Gel Permeation Chromatography
  • the polyamide resin enables the thermoplastic resin composition to realize excellent mechanical properties.
  • polyamide resins known in the art may be used as the polyamide resin, for example, an aromatic polyamide resin, an aliphatic polyamide resin, or a mixture thereof, and is not particularly limited.
  • the aromatic polyamide resin is a polyamide resin including an aromatic group in a main chain, and may be a wholly aromatic polyamide resin, a semi-aromatic polyamide resin, or a mixture thereof.
  • the wholly aromatic polyamide resin refers to a polymer of aromatic diamine and aromatic dicarboxylic acid, and the semi-aromatic polyamide resin includes at least one aromatic unit and at least one non-aromatic unit between amide bonds. do.
  • the semi-aromatic polyamide resin may be a polymer of an aromatic diamine and an aliphatic dicarboxylic acid, or a polymer of an aliphatic diamine and an aromatic dicarboxylic acid.
  • the aliphatic polyamide resin refers to a polymer of aliphatic diamine and aliphatic dicarboxylic acid.
  • aromatic diamine examples include p-xylene diamine and m-xylene diamine, but are not limited thereto. In addition, these may be used alone or in combination of two or more.
  • aromatic dicarboxylic acid examples include, but are not limited to, phthalic acid, isophthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, and (1,3-phenylenedioxy)diacetic acid. . In addition, these may be used alone or in combination of two or more.
  • aliphatic diamine examples include, but are not limited to, ethylenediamine, trimethylenediamine, hexamethylenediamine, dodecamethylenediamine, and piperazine. In addition, these may be used alone or in combination of two or more.
  • aliphatic dicarboxylic acid examples include adipic acid, sebacic acid, succinic acid, glutaric acid, azelaic acid, dodecanedioic acid, dimer acid, cyclohexanedicarboxylic acid, and the like, but are not limited thereto no. In addition, these may be used alone or in combination of two or more.
  • the polyamide resin is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, polyamide 4T, polyamide amide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or combinations thereof.
  • the polyamide resin may be polyamide 66.
  • the polyamide resin may be included in about 40 to about 70% by weight, for example, about 50 to about 70% by weight, for example, about 50 to about 60% by weight, based on 100% by weight of the base material. there is.
  • thermoplastic resin composition and molded articles manufactured therefrom may exhibit excellent mechanical properties due to the polyamide resin.
  • the phosphorus-based flame retardant reinforces the basic flame retardancy of the thermoplastic resin composition to realize a high level of flame retardancy.
  • a conventional phosphorus-based flame retardant used to reinforce flame retardancy of a thermoplastic resin composition may be used.
  • phosphate compounds, phosphonate compounds, phosphinate compounds, phosphine oxide compounds, phosphazene compounds, metal salts thereof, and the like can be used.
  • the phosphorus-based flame retardants may be used alone or in combination of two or more.
  • the phosphorus-based flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di (bis-2,6-dimethylphenyl) phosphate (resorcinol-di(bis-2,6-dimethylphenyl) phosphate), bisphenol A diphenyl phosphate, cyclophosphazene, diethyl phosphinate ammonium salt, or Combinations of these may be included.
  • the phosphorus-based flame retardant may be aluminum diethyl phosphinate.
  • the phosphorus-based flame retardant is about 5 to about 25% by weight, for example about 5 to about 20% by weight, for example about 10 to about 20% by weight, for example about 10 to about 15% by weight, based on 100% by weight of the base material. may be included in weight percent.
  • the thermoplastic resin composition and molded articles manufactured therefrom may maintain excellent moldability and flame retardancy and excellent mechanical properties.
  • glass fiber may serve to improve flame retardancy as well as improve mechanical properties such as tensile strength of the thermoplastic resin composition.
  • Glass fibers usable in one embodiment may be glass fibers used in conventional thermoplastic resin compositions.
  • the diameter of the glass fiber may be about 1 to about 20 ⁇ m, for example about 1 to about 15 ⁇ m, for example about 1 to about 10 ⁇ m, for example about 1 to about 5 ⁇ m, but Not limited.
  • the average length of the glass fibers before processing may be about 10 mm or less, for example about 1 to about 8 mm, for example about 1 to about 5 mm, for example about 1 to about 3 mm, but Not limited.
  • thermoplastic resin composition including the glass fibers When the average diameter and average length of the glass fibers are within the above ranges, mechanical properties of the thermoplastic resin composition including the glass fibers may be excellent.
  • the glass fiber may be circular, elliptical, rectangular, or dumbbell-shaped in cross section, and two or more types having different cross-sectional shapes, diameters, lengths, etc. may be mixed and used.
  • the surface of the glass fiber may be surface-treated with a predetermined material, and the fluidity and impact resistance of the thermoplastic resin composition may vary depending on the type of surface treatment agent.
  • the thermoplastic resin composition includes (D) a melamine-based flame retardant, and the (D) melamine-based flame retardant is used together with (B) a phosphorus-based flame retardant to reinforce the flame retardancy of the thermoplastic resin composition to achieve a high level of flame retardancy.
  • the (D) melamine-based flame retardant may be included in about 1 to about 5% by weight, for example, about 1 to about 4% by weight, for example, about 1 to about 3% by weight, based on 100% by weight of the base material. .
  • the melamine-based flame retardant usable in one embodiment may include a conventional melamine-based flame retardant used to reinforce flame retardancy of a thermoplastic resin composition.
  • the melamine-based flame retardant includes melamine polyphosphate, melamine/ammonium polyphosphate, melamine phosphate, melamine pyrophosphate, or a combination thereof can do.
  • the melamine-based flame retardant may be melamine polyphosphate.
  • the weight ratio of the (B) phosphorus-based flame retardant and (D) melamine-based flame retardant is about 2:1 to about 10:1, about 2:1 to about 5:1, or about 3:1 to about 5:1 can Within the above weight ratio range, flame retardancy of the thermoplastic resin composition and molded articles manufactured therefrom may be further improved.
  • zinc borate (ZnB) may impart excellent flame retardancy to the thermoplastic resin composition.
  • the zinc borate may be included in about 0.5 to about 3 parts by weight, for example, about 0.5 to about 2 parts by weight, for example, about 0.5 to about 1 part by weight, based on about 100 parts by weight of the base material. In the range of parts by weight, flame retardancy, impact resistance, and appearance characteristics of the thermoplastic resin composition and molded articles prepared therefrom may be excellent.
  • magnesium oxide can significantly reduce the amount of gas generated due to the use of a phosphorus-based flame retardant. Accordingly, the thermoplastic resin composition according to one embodiment and a molded article manufactured therefrom may have excellent appearance characteristics.
  • magnesium oxide may be included in about 0.3 to about 2 parts by weight, for example, about 0.3 to about 1.5 parts by weight, for example, about 0.3 to about 1 part by weight, based on about 100 parts by weight of the base material. In the range of parts by weight, the impact resistance, mechanical properties and appearance of the thermoplastic resin composition and molded products manufactured therefrom can be excellently maintained.
  • thermoplastic resin composition in addition to the components (A) to (F), can exhibit excellent mechanical properties, flame retardancy, and appearance characteristics, while balancing each physical property, or the final use of the thermoplastic resin composition. According to the necessary one or more additives may be further included.
  • antibacterial agents such as sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite, sodium metabisulfite
  • thermoplastic resin composition may be appropriately included within a range that does not impair the physical properties of the thermoplastic resin composition, for example, about 20 parts by weight or less based on about 100 parts by weight of the base material, but is not limited thereto.
  • thermoplastic resin composition according to one embodiment may be mixed with other resins or other rubber components and used together.
  • thermoplastic resin composition a molded article manufactured using the thermoplastic resin composition according to the embodiment.
  • the molded article may be manufactured by various methods known in the art, such as injection molding and extrusion molding, using the thermoplastic resin composition.
  • the molded article may have an Izod impact strength of about 7 kgf ⁇ cm/cm or more measured according to ASTM D256 standard for a notched 1/4 inch thick specimen.
  • the molded article may have a tensile strength of about 1,500 kgf/cm 2 or more when measured under a tensile speed condition of 5 mm/min according to ASTM D638 standard for a 3.2 mm thick specimen.
  • the molded article was prepared by putting about 2 g of the molded article in the form of a pellet into a glass Petri dish having a diameter of about 80 mm, covering the top with a glass plate, and then heating it on a hot plate at 290 ° C. for 2 hours.
  • the gas generation amount measured through the weight increase of the glass plate after processing may be less than about 7,000 ppm.
  • the molded article according to one embodiment may have a flame retardance of V0 or higher measured according to the UL94 standard for a 0.75 mm thick specimen.
  • thermoplastic resin compositions of Examples 1 to 3 and Comparative Examples 1 to 7 were prepared according to the component content ratios shown in Table 1 below, respectively.
  • thermoplastic resin composition in the form of pellets was manufactured. Then, after drying the thermoplastic resin composition pellets at about 80 ° C. for about 4 hours, a cylinder temperature of about 280 ° C. and a mold temperature of about 80 ° C. were set using a 6 oz injection molding machine, and a specimen for measuring physical properties was prepared. The measured physical properties are shown in Tables 2 and 3 below.
  • each of (A), (B), (C) and (D) is a weight% value expressed as a percentage of the weight of each component when the sum of their total weight is 100% by weight
  • contents of components (E) and (F) are relative parts by weight when the sum of the total weights of (A), (B), (C), and (D) is 100 parts by weight.
  • Heat deflection temperature was measured under a load condition of 1.86 MPa according to ASTM D648.
  • thermoplastic resin compositions of Examples are excellent in physical properties such as impact strength, tensile strength, flexural modulus, etc., as well as flame retardancy and appearance characteristics, compared to the thermoplastic resin compositions of Comparative Examples. can
  • Comparative Example 2 which does not contain magnesium oxide, has a significantly higher amount of gas generation than Examples. From this, it can be seen that by including magnesium oxide in the thermoplastic resin composition, it is possible to manufacture a molded article having excellent appearance characteristics by significantly reducing the amount of gas generated during manufacture of the molded article.

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  • Health & Medical Sciences (AREA)
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  • Polymers & Plastics (AREA)
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Abstract

A thermoplastic resin composition of the present invention comprises, on the basis of approximately 100 parts by weight of a base material comprising (A) approximately 40-70 wt% of a polyamide resin, (B) approximately 5-25 wt% of a phosphorus-based flame retardant, (C) approximately 20-50 wt% of a glass fiber, and (D) approximately 1-5 wt% of a melamine-based flame retardant, (E) approximately 0.5-3 parts by weight of zinc borate and (F) approximately 0.3-2 parts by weight of magnesium oxide. The thermoplastic resin composition has excellent flame retardancy, impact resistance, external appearance characteristics, mechanical properties and the like.

Description

열가소성 수지 조성물 및 이로부터 제조되는 성형품Thermoplastic resin composition and molded article manufactured therefrom
본 발명은 열가소성 수지 조성물 및 이로부터 제조되는 성형품에 관한 것이다.The present invention relates to a thermoplastic resin composition and a molded article made therefrom.
자동차 부품 또는 전기 용품에 사용되는 열가소성 수지 조성물은 난연성에 대한 산업 규격이 존재하며, 우수한 전기 절연성 및 난연성이 요구된다. 최근 환경 이슈에 따라 전기차에 대한 보급을 각국 정부 차원에서 지원하고 있고, 이에 따라 전기차 배터리에 대한 수요가 증가하고 있다. 일반 전기 용품에서도 중요하지만, 자동차 배터리 용도에 있어 안전성이 이슈가 됨에 따라 열가소성 수지 조성물의 박막에서의 난연도가 중요시되고 있다. 또한, 자동차 부품 또는 전기 용품에 사용하기 위해서는 상기 특성을 만족함과 동시에 인장강도, 굴곡탄성률과 같은 기계적 특성이 우수해야 한다.Thermoplastic resin compositions used in automobile parts or electrical appliances have industry standards for flame retardancy, and excellent electrical insulation and flame retardancy are required. In accordance with recent environmental issues, the supply of electric vehicles is being supported by governments of each country, and accordingly, the demand for electric vehicle batteries is increasing. Although it is important in general electrical appliances, flame retardancy in a thin film of a thermoplastic resin composition is considered important as safety becomes an issue in automotive battery applications. In addition, in order to be used in automobile parts or electrical appliances, mechanical properties such as tensile strength and flexural modulus must be excellent while satisfying the above properties.
폴리아미드 수지는 뛰어난 내열성 및 성형성을 제공하므로 자동차 부품 또는 전기 용품에 사용되는 열가소성 수지로 유용하다. 하지만, 폴리아미드 수지는 내화염성이 부족하여 특정 용도에서 요구되는 난연성을 제공하기 위해서는 난연제를 첨가해야 한다. 상기 난연제로 브롬계 화합물 및 안티몬계 화합물이 사용될 수 있으나, 특히 브롬계 화합물은 조성물이 연소될 때 환경 문제를 일으킬 수 있기 때문에 브롬계 화합물 및 안티몬계 화합물이 포함되는 경우 그 용도는 제한될 수 있다. Polyamide resins provide excellent heat resistance and formability, so they are useful as thermoplastic resins used in automobile parts or electrical appliances. However, polyamide resins lack flame resistance, so a flame retardant must be added to provide flame retardancy required for specific applications. Bromine-based compounds and antimony-based compounds may be used as the flame retardant, but bromine-based compounds may cause environmental problems when the composition is burned, so when bromine-based compounds and antimony-based compounds are included, their use may be limited. .
이에 따라 폴리아미드 수지의 난연성을 향상시키기 위해 비브롬계 난연제인 인계 난연제 등을 사용하나, 난연제 첨가로 인해 내열성 및 내충격성이 저하되는 현상이 발생하며, 내충격성을 향상시키기 위해 충격보강제를 첨가할 경우 다시 난연성이 저하되는 현상이 발생한다. 또한, 전기 절연성 향상을 위한 첨가제는 전기적 특성을 향상시키지만, 물성의 저하가 동반된다. Accordingly, in order to improve the flame retardancy of the polyamide resin, a non-brominated flame retardant such as a phosphorus flame retardant is used, but the addition of the flame retardant causes a decrease in heat resistance and impact resistance. In this case, a phenomenon in which the flame retardancy is lowered again occurs. In addition, additives for improving electrical insulation improve electrical properties, but are accompanied by deterioration of physical properties.
또한, 인계 난연제의 경우 수지와 함께 압출 가공할 경우 인산이 생성되어 가스 및 단사로 인한 외관 특성 저하가 발생할 수 있고, 압출기가 부식될 수 있다는 문제점이 있다.In addition, in the case of a phosphorus-based flame retardant, when extruded with a resin, phosphoric acid is generated, which may cause deterioration in appearance characteristics due to gas and single yarn, and there is a problem that the extruder may be corroded.
따라서, 우수한 난연성, 내충격성, 기계적 물성 및 외관 특성을 가지는 난연성 폴리아미드 수지 조성물이 필요하다.Therefore, there is a need for a flame retardant polyamide resin composition having excellent flame retardancy, impact resistance, mechanical properties and appearance properties.
본 발명의 목적은 난연성, 내충격성, 외관 특성, 기계적 물성 등이 우수한 열가소성 수지 조성물을 제공하기 위한 것이다.An object of the present invention is to provide a thermoplastic resin composition excellent in flame retardancy, impact resistance, appearance characteristics, mechanical properties and the like.
본 발명의 다른 목적은 상기 열가소성 수지 조성물로부터 제조된 성형품을 제공하기 위한 것이다.Another object of the present invention is to provide a molded article manufactured from the thermoplastic resin composition.
본 발명의 상기 및 기타의 목적들은 하기 설명되는 본 발명에 의하여 모두 달성될 수 있다.The above and other objects of the present invention can all be achieved by the present invention described below.
1. 본 발명의 하나의 관점은 열가소성 수지 조성물에 관한 것이다. 상기 열가소성 수지 조성물은 (A) 폴리아미드 수지 약 40 내지 약 70 중량%; (B) 인계 난연제 약 5 내지 약 25 중량%; (C) 유리섬유 약 20 내지 약 50 중량%; 및 (D) 멜라민계 난연제 약 1 내지 약 5 중량%를 포함하는 기초재료 약 100 중량부에 대하여, (E) 붕산아연 약 0.5 내지 약 3 중량부; 및 (F) 산화 마그네슘 약 0.3 내지 약 2 중량부를 포함한다.1. One aspect of the present invention relates to a thermoplastic resin composition. The thermoplastic resin composition may include (A) about 40 to about 70% by weight of a polyamide resin; (B) about 5 to about 25% by weight of a phosphorus-based flame retardant; (C) about 20 to about 50 weight percent glass fibers; And (D) based on about 100 parts by weight of the base material including about 1 to about 5% by weight of a melamine-based flame retardant, (E) about 0.5 to about 3 parts by weight of zinc borate; and (F) about 0.3 to about 2 parts by weight of magnesium oxide.
2. 상기 1 구체예에서, 상기 (A) 폴리아미드 수지는 폴리아미드 6, 폴리아미드 66, 폴리아미드 46, 폴리아미드 11, 폴리아미드 12, 폴리아미드 610, 폴리아미드 612, 폴리아미드 6I, 폴리아미드 6T, 폴리아미드 4T, 폴리아미드 410, 폴리아미드 510, 폴리아미드 1010, 폴리아미드 1012, 폴리아미드 10T, 폴리아미드 1212, 폴리아미드 12T, 폴리아미드 MXD6, 또는 이들의 조합을 포함할 수 있다.2. In the first embodiment, the polyamide resin (A) is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, polyamide 4T, polyamide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or combinations thereof.
3. 상기 1 또는 2 구체예에서, 상기 (A) 폴리아미드 수지는 폴리아미드 66일 수 있다.3. In the above 1 or 2 embodiment, the (A) polyamide resin may be polyamide 66.
4. 상기 1 내지 3 구체예에서, 상기 (B) 인계 난연제는 알루미늄 디에틸 포스피네이트(aluminum diethyl phosphinate), 트리페닐 포스페이트(triphenyl phosphate), 암모늄 폴리포스페이트(ammonium polyphosphate), 레조시놀-디(비스-2,6-디메틸페닐) 포스페이트(resorcinol-di(bis-2,6-dimethylphenyl) phosphate), 비스페놀 A 디페닐 포스페이트(bisphenol A diphenyl phosphate), 사이클로포스파젠(cyclophosphazene), 디에틸 포스피네이트 암모늄염(diethyl phosphinate ammonium salt), 또는 이들의 조합을 포함할 수 있다.4. In the above 1 to 3 embodiments, the (B) phosphorus flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di (bis-2,6-dimethylphenyl) phosphate (resorcinol-di (bis-2,6-dimethylphenyl) phosphate), bisphenol A diphenyl phosphate, cyclophosphazene (cyclophosphazene), diethyl phosphite diethyl phosphinate ammonium salt, or a combination thereof.
5. 상기 1 내지 4 구체예에서, 상기 (B) 인계 난연제는 알루미늄 디에틸 포스피네이트일 수 있다.5. In the above 1 to 4 embodiments, the (B) phosphorus-based flame retardant may be aluminum diethyl phosphinate.
6. 상기 1 내지 5 구체예에서, 상기 (C) 멜라민계 난연제는 멜라민 폴리포스페이트(melamine polyphosphate), 멜라민/암모늄 폴리포스페이트(melamine/ammonium polyphosphate), 멜라민 포스페이트(melamine phosphate), 멜라민 파이로포스페이트(melamine pyrophosphate), 또는 이들의 조합을 포함할 수 있다.6. In the embodiments 1 to 5, the (C) melamine-based flame retardant is melamine polyphosphate, melamine/ammonium polyphosphate, melamine phosphate, melamine pyrophosphate ( melamine pyrophosphate), or a combination thereof.
7. 상기 1 내지 6 구체예에서, 상기 (C) 멜라민계 난연제는 멜라민 폴리포스페이트일 수 있다.7. In the embodiments 1 to 6, the (C) melamine-based flame retardant may be melamine polyphosphate.
8. 상기 1 내지 6 구체예에서, 상기 (B) 인계 난연제 및 (D) 멜라민계 난연제의 중량비는 약 2:1 내지 약 15:1일 수 있다.8. In embodiments 1 to 6, the weight ratio of (B) the phosphorus-based flame retardant and (D) the melamine-based flame retardant may be about 2:1 to about 15:1.
9. 상기 1 내지 8 구체예에서, 상기 열가소성 수지 조성물은 항균제, 난연제, 핵제, 커플링제, 충전제, 가소제, 충격보강제, 활제, 이형제, 열 안정제, 산화 방지제, 자외선 안정제, 안료, 염료 중에서 선택되는 적어도 하나의 첨가제를 더 포함할 수 있다.9. In the embodiments 1 to 8, the thermoplastic resin composition is selected from antibacterial agents, flame retardants, nucleating agents, coupling agents, fillers, plasticizers, impact modifiers, lubricants, release agents, heat stabilizers, antioxidants, UV stabilizers, pigments, and dyes It may further include at least one additive.
10. 본 발명의 다른 관점은 성형품에 관한 것이다. 상기 성형품은 상기 1 내지 9의 열가소성 수지 조성물로부터 제조된다.10. Another aspect of the invention relates to molded articles. The molded article is prepared from the thermoplastic resin composition of 1 to 9 above.
11. 상기 10 구체예에서, 상기 성형품은 노치(notch)가 되어있는 1/4 inch 두께 시편에 대해 ASTM D256 규격에 따라 측정한 아이조드 충격강도가 약 7 kgf·cm/cm 이상일 수 있다.11. In the 10 embodiments, the molded article may have an Izod impact strength of about 7 kgf cm/cm or more measured according to ASTM D256 for a notched 1/4 inch thick specimen.
12. 상기 10 또는 11 구체예에서, 상기 성형품은 펠렛(pellet) 형태의 상기 성형품 2 g을 직경이 80 mm인 유리 페트리 디쉬(petri dish)에 넣고 상부를 유리판으로 덮은 다음, 290℃의 핫 플레이트(hot plate)에서 2시간 가열한 후의 유리판의 무게 증가량을 통해 측정한 가스 발생량이 약 7,000 ppm 미만일 수 있다.12. In the 10th or 11th embodiment, 2 g of the molded article in the form of a pellet was placed in a glass Petri dish having a diameter of 80 mm, covered with a glass plate on top, and then heated on a hot plate at 290 ° C. The gas generation amount measured through the weight increase of the glass plate after heating for 2 hours in a hot plate may be less than about 7,000 ppm.
13. 상기 10 내지 12 구체예에서, 상기 성형품은 0.75 mm 두께 시편에 대해 UL94 규격에 따라 측정한 난연도가 V0 이상일 수 있다.13. In the embodiments 10 to 12, the molded article may have a flame retardance of V0 or higher as measured according to UL94 standard for a 0.75 mm thick specimen.
본 발명은 난연성, 내충격성, 외관 특성, 기계적 물성 등이 우수한 열가소성 수지 조성물 및 이로부터 제조된 성형품을 제공하는 발명의 효과를 갖는다.The present invention has the effect of providing a thermoplastic resin composition excellent in flame retardancy, impact resistance, appearance characteristics, mechanical properties, etc., and a molded article manufactured therefrom.
이하, 본 발명을 상세히 설명하면, 다음과 같다.Hereinafter, the present invention will be described in detail as follows.
본 발명에 따른 열가소성 수지 조성물은 (A) 폴리아미드 수지; (B) 인계 난연제; (C) 유리섬유; (D) 멜라민계 난연제; (E) 붕산아연; 및 (F) 산화 마그네슘;을 포함한다.The thermoplastic resin composition according to the present invention includes (A) a polyamide resin; (B) a phosphorus-based flame retardant; (C) glass fibers; (D) a melamine-based flame retardant; (E) zinc borate; and (F) magnesium oxide.
본 명세서에서 특별히 언급하지 않는 한 "공중합"이란 블록 공중합, 랜덤 공중합, 그라프트 공중합을 의미하고, "공중합체"란 블록 공중합체, 랜덤 공중합체, 그라프트 공중합체를 의미한다.In this specification, unless otherwise specified, "copolymerization" means block copolymerization, random copolymerization, and graft copolymerization, and "copolymer" means block copolymer, random copolymer, and graft copolymer.
본 명세서에서 특별히 언급하지 않는 한 중량평균분자량은 분체 시료를 적절한 용매에 녹인 후, Agilent Technologies社의 1200 series 겔 투과 크로마토그래피(Gel Permeation Chromatography, GPC)를 이용하여 측정(표준시료는 Shodex社 폴리스티렌을 사용함)한 것이다.Unless otherwise specified in the present specification, the weight average molecular weight is measured by dissolving a powder sample in an appropriate solvent and using Agilent Technologies' 1200 series Gel Permeation Chromatography (GPC) (standard sample is Shodex's polystyrene). used).
본 명세서에서, 수치범위를 나타내는 "a 내지 b"는 "≥a 이고 ≤b"으로 정의한다.In this specification, "a to b" representing a numerical range is defined as "≥a and ≤b".
(A) 폴리아미드 수지(A) polyamide resin
일 구현예에서, 폴리아미드 수지는 열가소성 수지 조성물이 우수한 기계적 물성을 구현할 수 있도록 한다.In one embodiment, the polyamide resin enables the thermoplastic resin composition to realize excellent mechanical properties.
일 구현예에서, 상기 폴리아미드 수지로는 당해 기술 분야에 알려져 있는 다양한 폴리아미드 수지들, 예를 들면 방향족 폴리아미드 수지, 지방족 폴리아미드 수지, 또는 이들의 혼합물이 사용될 수 있으며, 특별히 제한되지 않는다.In one embodiment, various polyamide resins known in the art may be used as the polyamide resin, for example, an aromatic polyamide resin, an aliphatic polyamide resin, or a mixture thereof, and is not particularly limited.
상기 방향족 폴리아미드 수지는 주쇄에 방향족 기를 포함하는 폴리아미드 수지로, 전방향족 폴리아미드 수지, 반방향족 폴리아미드 수지, 또는 이들의 혼합물일 수 있다.The aromatic polyamide resin is a polyamide resin including an aromatic group in a main chain, and may be a wholly aromatic polyamide resin, a semi-aromatic polyamide resin, or a mixture thereof.
상기 전방향족 폴리아미드 수지는 방향족 디아민과 방향족 디카르복실산의 중합체를 의미하며, 상기 반방향족 폴리아미드 수지는 아미드 결합 사이에 최소한 하나의 방향족 단위와 최소한 하나의 비방향족 단위를 함께 포함하는 것을 의미한다. 예를 들면, 상기 반방향족 폴리아미드 수지는 방향족 디아민과 지방족 디카르복실산의 중합체이거나, 또는 지방족 디아민과 방향족 디카르복실산의 중합체일 수 있다.The wholly aromatic polyamide resin refers to a polymer of aromatic diamine and aromatic dicarboxylic acid, and the semi-aromatic polyamide resin includes at least one aromatic unit and at least one non-aromatic unit between amide bonds. do. For example, the semi-aromatic polyamide resin may be a polymer of an aromatic diamine and an aliphatic dicarboxylic acid, or a polymer of an aliphatic diamine and an aromatic dicarboxylic acid.
한편, 상기 지방족 폴리아미드 수지는 지방족 디아민과 지방족 디카르복실산의 중합체를 의미한다.Meanwhile, the aliphatic polyamide resin refers to a polymer of aliphatic diamine and aliphatic dicarboxylic acid.
상기 방향족 디아민의 예로는, p-자일렌 디아민, m-자일렌 디아민 등을 들 수 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.Examples of the aromatic diamine include p-xylene diamine and m-xylene diamine, but are not limited thereto. In addition, these may be used alone or in combination of two or more.
상기 방향족 디카르복실산의 예로는, 프탈산, 이소프탈산, 테레프탈산, 2,6-나프탈렌디카르복실산, (1,3-페닐렌디옥시)디아세틱산 등을 들 수 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.Examples of the aromatic dicarboxylic acid include, but are not limited to, phthalic acid, isophthalic acid, terephthalic acid, 2,6-naphthalenedicarboxylic acid, and (1,3-phenylenedioxy)diacetic acid. . In addition, these may be used alone or in combination of two or more.
상기 지방족 디아민의 예로는, 에틸렌디아민, 트리메틸렌디아민, 헥사메틸렌디아민, 도데카메틸렌디아민, 피페라진 등을 들 수 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.Examples of the aliphatic diamine include, but are not limited to, ethylenediamine, trimethylenediamine, hexamethylenediamine, dodecamethylenediamine, and piperazine. In addition, these may be used alone or in combination of two or more.
상기 지방족 디카르복실산의 예로는, 아디프산, 세바식산, 숙신산, 글루타릭산, 아젤라익산, 도데칸디오익산, 다이머산, 사이클로헥산디카르복실산 등을 들 수 있으나, 이에 한정되는 것은 아니다. 또한, 이들은 단독 또는 2종 이상 혼합하여 사용될 수 있다.Examples of the aliphatic dicarboxylic acid include adipic acid, sebacic acid, succinic acid, glutaric acid, azelaic acid, dodecanedioic acid, dimer acid, cyclohexanedicarboxylic acid, and the like, but are not limited thereto no. In addition, these may be used alone or in combination of two or more.
일 구현예에서, 폴리아미드 수지는 폴리아미드 6, 폴리아미드 66, 폴리아미드 46, 폴리아미드 11, 폴리아미드 12, 폴리아미드 610, 폴리아미드 612, 폴리아미드 6I, 폴리아미드 6T, 폴리아미드 4T, 폴리아미드 410, 폴리아미드 510, 폴리아미드 1010, 폴리아미드 1012, 폴리아미드 10T, 폴리아미드 1212, 폴리아미드 12T, 폴리아미드 MXD6, 또는 이들의 조합을 포함할 수 있다.In one embodiment, the polyamide resin is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, polyamide 4T, polyamide amide 410, polyamide 510, polyamide 1010, polyamide 1012, polyamide 10T, polyamide 1212, polyamide 12T, polyamide MXD6, or combinations thereof.
일 구현예에서, 상기 폴리아미드 수지는 폴리아미드 66일 수 있다.In one embodiment, the polyamide resin may be polyamide 66.
일 구현예에서, 상기 폴리아미드 수지는 상기 기초재료 100 중량%에 대하여 약 40 내지 약 70 중량%, 예를 들어 약 50 내지 약 70 중량%, 예를 들어 약 50 내지 약 60 중량%로 포함될 수 있다.In one embodiment, the polyamide resin may be included in about 40 to about 70% by weight, for example, about 50 to about 70% by weight, for example, about 50 to about 60% by weight, based on 100% by weight of the base material. there is.
상기 폴리아미드 수지의 함량이 전술한 범위를 만족할 경우, 열가소성 수지 조성물 및 이로부터 제조된 성형품은 폴리아미드 수지에 기인한 우수한 기계적 물성을 나타낼 수 있다.When the content of the polyamide resin satisfies the aforementioned range, the thermoplastic resin composition and molded articles manufactured therefrom may exhibit excellent mechanical properties due to the polyamide resin.
(B) 인계 난연제(B) phosphorus flame retardant
일 구현예에서, 인계 난연제는 열가소성 수지 조성물의 기본적인 난연성을 보강하여 높은 수준의 난연성을 구현케 한다.In one embodiment, the phosphorus-based flame retardant reinforces the basic flame retardancy of the thermoplastic resin composition to realize a high level of flame retardancy.
일 구현예에서 사용 가능한 인계 난연제로는 열가소성 수지 조성물의 난연성을 보강하기 위하여 사용되는 통상의 인계 난연제를 사용할 수 있다. 예를 들면, 포스페이트(phosphate) 화합물, 포스포네이트(phosphonate) 화합물, 포스피네이트(phosphinate) 화합물, 포스핀 옥사이드(phosphine oxide) 화합물, 포스파젠(phosphazene) 화합물, 이들의 금속염 등을 사용할 수 있다. 상기 인계 난연제는 단독으로 사용하거나 2종 이상 혼합하여 사용할 수 있다.As the phosphorus-based flame retardant usable in one embodiment, a conventional phosphorus-based flame retardant used to reinforce flame retardancy of a thermoplastic resin composition may be used. For example, phosphate compounds, phosphonate compounds, phosphinate compounds, phosphine oxide compounds, phosphazene compounds, metal salts thereof, and the like can be used. . The phosphorus-based flame retardants may be used alone or in combination of two or more.
구체적으로, 상기 인계 난연제는 알루미늄 디에틸 포스피네이트(aluminum diethyl phosphinate), 트리페닐 포스페이트(triphenyl phosphate), 암모늄 폴리포스페이트(ammonium polyphosphate), 레조시놀-디(비스-2,6-디메틸페닐) 포스페이트(resorcinol-di(bis-2,6-dimethylphenyl) phosphate), 비스페놀 A 디페닐 포스페이트(bisphenol A diphenyl phosphate), 사이클로포스파젠(cyclophosphazene), 디에틸 포스피네이트 암모늄염(diethyl phosphinate ammonium salt), 또는 이들의 조합을 포함할 수 있다.Specifically, the phosphorus-based flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, resorcinol-di (bis-2,6-dimethylphenyl) phosphate (resorcinol-di(bis-2,6-dimethylphenyl) phosphate), bisphenol A diphenyl phosphate, cyclophosphazene, diethyl phosphinate ammonium salt, or Combinations of these may be included.
일 실시예에서, 상기 인계 난연제는 알루미늄 디에틸 포스피네이트일 수 있다.In one embodiment, the phosphorus-based flame retardant may be aluminum diethyl phosphinate.
상기 인계 난연제는 상기 기초재료 100 중량%에 대하여 약 5 내지 약 25 중량%, 예를 들어 약 5 내지 약 20 중량%, 예를 들어 약 10 내지 약 20 중량%, 예를 들어 약 10 내지 약 15 중량%로 포함될 수 있다. 상기 인계 난연제의 함량이 전술한 범위를 만족할 경우, 열가소성 수지 조성물 및 이로부터 제조된 성형품은 성형성 및 난연성이 우수함과 동시에 우수한 기계적 물성을 유지할 수 있다.The phosphorus-based flame retardant is about 5 to about 25% by weight, for example about 5 to about 20% by weight, for example about 10 to about 20% by weight, for example about 10 to about 15% by weight, based on 100% by weight of the base material. may be included in weight percent. When the content of the phosphorus-based flame retardant satisfies the aforementioned range, the thermoplastic resin composition and molded articles manufactured therefrom may maintain excellent moldability and flame retardancy and excellent mechanical properties.
(C) 유리섬유(C) glass fiber
일 구현예에서, 유리섬유(Glass fiber, GF)는 열가소성 수지 조성물의 인장강도 등의 기계적 물성을 향상시킬 뿐만 아니라 난연성을 개선하는 역할도 할 수 있다.In one embodiment, glass fiber (GF) may serve to improve flame retardancy as well as improve mechanical properties such as tensile strength of the thermoplastic resin composition.
일 구현예에서 사용 가능한 유리섬유로는 통상의 열가소성 수지 조성물에 사용되는 유리섬유를 사용할 수 있다.Glass fibers usable in one embodiment may be glass fibers used in conventional thermoplastic resin compositions.
상기 유리섬유의 직경은 약 1 내지 약 20 ㎛일 수 있고, 예를 들어 약 1 내지 약 15 ㎛, 예를 들어 약 1 내지 약 10 ㎛, 예를 들어 약 1 내지 약 5 ㎛일 수 있으나, 이에 제한되지 않는다.The diameter of the glass fiber may be about 1 to about 20 μm, for example about 1 to about 15 μm, for example about 1 to about 10 μm, for example about 1 to about 5 μm, but Not limited.
상기 유리섬유의 가공 전 평균 길이는 약 10 mm 이하일 수 있고, 예를 들어 약 1 내지 약 8 mm, 예를 들어 약 1 내지 약 5 mm, 예를 들어 약 1 내지 약 3 mm 일 수 있으나, 이에 제한되지 않는다.The average length of the glass fibers before processing may be about 10 mm or less, for example about 1 to about 8 mm, for example about 1 to about 5 mm, for example about 1 to about 3 mm, but Not limited.
유리섬유의 평균 직경 및 평균 길이가 상기 범위인 경우, 이를 포함하는 열가소성 수지 조성물의 기계적 물성이 우수할 수 있다.When the average diameter and average length of the glass fibers are within the above ranges, mechanical properties of the thermoplastic resin composition including the glass fibers may be excellent.
상기 유리섬유는 단면이 원형, 타원형, 직사각형 또는 두 개의 원형이 연결된 아령 모양의 것을 사용할 수 있고, 단면의 형태, 직경, 길이 등이 서로 상이한 2종 이상을 혼합하여 사용할 수도 있다.The glass fiber may be circular, elliptical, rectangular, or dumbbell-shaped in cross section, and two or more types having different cross-sectional shapes, diameters, lengths, etc. may be mixed and used.
한편, 유리섬유와 열가소성 수지의 접합성을 향상시키기 위하여 유리섬유의 표면을 소정의 물질로 표면처리할 수 있고, 표면처리제의 종류에 따라 열가소성 수지 조성물의 유동성, 내충격성 등이 달라질 수 있다.Meanwhile, in order to improve bonding between the glass fiber and the thermoplastic resin, the surface of the glass fiber may be surface-treated with a predetermined material, and the fluidity and impact resistance of the thermoplastic resin composition may vary depending on the type of surface treatment agent.
상기 표면처리제로는 실란계 화합물, 에폭시계 화합물, 우레탄계 화합물이 사용될 수 있고, 통상적으로 상용화되어 사용되고 있는 표면처리제를 제한 없이 사용할 수 있다.As the surface treatment agent, a silane-based compound, an epoxy-based compound, or a urethane-based compound may be used, and surface treatment agents that are commonly commercialized and used may be used without limitation.
일 구현예에서, 상기 유리섬유는 상기 기초재료 100 중량%에 대하여 약 20 내지 약 50 중량%, 예를 들어 약 30 내지 약 40 중량%, 예를 들어 약 30 내지 약 35 중량%로 포함될 수 있다. 상기 유리섬유의 함량이 전술한 범위를 만족할 경우, 열가소성 수지 조성물 및 이로부터 제조된 성형품이 우수한 기계적 물성을 나타낼 수 있다.In one embodiment, the glass fiber may be included in about 20 to about 50% by weight, for example, about 30 to about 40% by weight, for example, about 30 to about 35% by weight, based on 100% by weight of the base material. . When the content of the glass fiber satisfies the aforementioned range, the thermoplastic resin composition and molded articles manufactured therefrom may exhibit excellent mechanical properties.
(D) 멜라민계 난연제(D) Melamine-based flame retardant
일 구현예에서, 상기 열가소성 수지 조성물은 (D) 멜라민계 난연제를 포함하며, 상기 (D) 멜라민계 난연제는 (B) 인계 난연제와 함께 사용되어 열가소성 수지 조성물의 난연성을 보강하여 높은 수준의 난연성을 구현케 한다.In one embodiment, the thermoplastic resin composition includes (D) a melamine-based flame retardant, and the (D) melamine-based flame retardant is used together with (B) a phosphorus-based flame retardant to reinforce the flame retardancy of the thermoplastic resin composition to achieve a high level of flame retardancy. make it come true
상기 (D) 멜라민계 난연제는, 상기 기초재료 100 중량%에 대하여 약 1 내지 약 5 중량%, 예를 들어 약 1 내지 약 4 중량%, 예를 들어 약 1 내지 약 3 중량%로 포함될 수 있다.The (D) melamine-based flame retardant may be included in about 1 to about 5% by weight, for example, about 1 to about 4% by weight, for example, about 1 to about 3% by weight, based on 100% by weight of the base material. .
일 구현예에서 사용 가능한 멜라민계 난연제는 열가소성 수지 조성물의 난연성을 보강하기 위하여 사용되는 통상의 멜라민계 난연제를 포함할 수 있다.The melamine-based flame retardant usable in one embodiment may include a conventional melamine-based flame retardant used to reinforce flame retardancy of a thermoplastic resin composition.
구체적으로, 상기 멜라민계 난연제는 멜라민 폴리포스페이트(melamine polyphosphate), 멜라민/암모늄 폴리포스페이트(melamine/ammonium polyphosphate), 멜라민 포스페이트(melamine phosphate), 멜라민 파이로포스페이트(melamine pyrophosphate), 또는 이들의 조합을 포함할 수 있다.Specifically, the melamine-based flame retardant includes melamine polyphosphate, melamine/ammonium polyphosphate, melamine phosphate, melamine pyrophosphate, or a combination thereof can do.
일 구현예에서, 상기 멜라민계 난연제는 멜라민 폴리포스페이트일 수 있다.In one embodiment, the melamine-based flame retardant may be melamine polyphosphate.
상기 (B) 인계 난연제 및 (D) 멜라민계 난연제를 함께 포함할 경우, 이들의 중량비는 약 2:1 내지 약 15:1일 수 있다. 구체적으로, 상기 (B) 인계 난연제 및 (D) 멜라민계 난연제의 중량비는 약 2:1 내지 약 10:1, 약 2:1 내지 약 5:1, 또는 약 3:1 내지 약 5:1일 수 있다. 상기 중량비 범위에서 열가소성 수지 조성물 및 이로부터 제조된 성형품의 난연성이 더욱 우수할 수 있다.When the (B) phosphorus-based flame retardant and (D) melamine-based flame retardant are included together, their weight ratio may be about 2:1 to about 15:1. Specifically, the weight ratio of the (B) phosphorus-based flame retardant and (D) melamine-based flame retardant is about 2:1 to about 10:1, about 2:1 to about 5:1, or about 3:1 to about 5:1 can Within the above weight ratio range, flame retardancy of the thermoplastic resin composition and molded articles manufactured therefrom may be further improved.
(E) 붕산아연(E) Zinc borate
일 구현예에서, 붕산아연(Zinc borate, ZnB)은 열가소성 수지 조성물에 우수한 난연성을 부여할 수 있다.In one embodiment, zinc borate (ZnB) may impart excellent flame retardancy to the thermoplastic resin composition.
상기 붕산아연은 상기 기초재료 약 100 중량부에 대하여 약 0.5 내지 약 3 중량부, 예를 들어 약 0.5 내지 약 2 중량부, 예를 들어 약 0.5 내지 약 1 중량부로 포함될 수 있다. 상기 중량부 범위에서 열가소성 수지 조성물 및 이로부터 제조된 성형품의 난연성, 내충격성 및 외관 특성이 우수할 수 있다.The zinc borate may be included in about 0.5 to about 3 parts by weight, for example, about 0.5 to about 2 parts by weight, for example, about 0.5 to about 1 part by weight, based on about 100 parts by weight of the base material. In the range of parts by weight, flame retardancy, impact resistance, and appearance characteristics of the thermoplastic resin composition and molded articles prepared therefrom may be excellent.
(F) 산화 마그네슘(F) magnesium oxide
일 구현예에서, 산화 마그네슘(Magnesium oxide, MgO)은 인계 난연제의 사용으로 인한 가스 발생량을 현저히 줄일 수 있다. 이에 따라, 일 구현예에 따른 열가소성 수지 조성물 및 이로부터 제조되는 성형품이 우수한 외관 특성을 구현할 수 있다.In one embodiment, magnesium oxide (MgO) can significantly reduce the amount of gas generated due to the use of a phosphorus-based flame retardant. Accordingly, the thermoplastic resin composition according to one embodiment and a molded article manufactured therefrom may have excellent appearance characteristics.
일 구현예에서, 산화 마그네슘은 상기 기초재료 약 100 중량부에 대하여 약 0.3 내지 약 2 중량부, 예를 들어 약 0.3 내지 약 1.5 중량부, 예를 들어 약 0.3 내지 약 1 중량부로 포함될 수 있다. 상기 중량부 범위에서 열가소성 수지 조성물 및 이로부터 제조된 성형품의 내충격성, 기계적 물성 및 외관 특성을 우수하게 유지시킬 수 있다.In one embodiment, magnesium oxide may be included in about 0.3 to about 2 parts by weight, for example, about 0.3 to about 1.5 parts by weight, for example, about 0.3 to about 1 part by weight, based on about 100 parts by weight of the base material. In the range of parts by weight, the impact resistance, mechanical properties and appearance of the thermoplastic resin composition and molded products manufactured therefrom can be excellently maintained.
(G) 첨가제(G) additives
일 구현예에 따른 열가소성 수지 조성물은 상기 성분 (A) 내지 (F) 외에도, 우수한 기계적 물성, 난연성 및 외관 특성을 발현할 수 있으면서도 각 물성들 간의 균형을 맞추기 위해, 혹은 상기 열가소성 수지 조성물의 최종 용도에 따라 필요한 1종 이상의 첨가제를 더 포함할 수 있다.In addition to the components (A) to (F), the thermoplastic resin composition according to an embodiment can exhibit excellent mechanical properties, flame retardancy, and appearance characteristics, while balancing each physical property, or the final use of the thermoplastic resin composition. According to the necessary one or more additives may be further included.
구체적으로, 상기 첨가제로서는, 항균제, 핵제, 커플링제, 충전제, 가소제, 활제, 이형제, 열 안정제, 산화 방지제, 자외선 안정제, 안료, 염료 등이 사용될 수 있고 이들은 단독 혹은 2종 이상의 조합으로 사용될 수 있다.Specifically, as the additives, antibacterial agents, nucleating agents, coupling agents, fillers, plasticizers, lubricants, release agents, heat stabilizers, antioxidants, UV stabilizers, pigments, dyes, etc. may be used, and these may be used alone or in combination of two or more. .
이들 첨가제는, 열가소성 수지 조성물의 물성을 저해하지 않는 범위 내에서 적절히 포함될 수 있고, 예를 들어, 상기 기초재료 약 100 중량부에 대하여 약 20 중량부 이하로 포함될 수 있으나, 이에 제한되는 것은 아니다.These additives may be appropriately included within a range that does not impair the physical properties of the thermoplastic resin composition, for example, about 20 parts by weight or less based on about 100 parts by weight of the base material, but is not limited thereto.
한편, 일 구현예에 따른 열가소성 수지 조성물은 다른 수지 혹은 다른 고무 성분과 혼합되어 함께 사용하는 것도 가능하다.Meanwhile, the thermoplastic resin composition according to one embodiment may be mixed with other resins or other rubber components and used together.
한편, 다른 구현예는 일 구현예에 따른 열가소성 수지 조성물을 이용하여 제조된 성형품을 제공한다. 상기 성형품은 상기 열가소성 수지 조성물을 이용하여 사출 성형, 압출 성형 등 당해 기술 분야에 공지된 다양한 방법으로 제조할 수 있다.Meanwhile, another embodiment provides a molded article manufactured using the thermoplastic resin composition according to the embodiment. The molded article may be manufactured by various methods known in the art, such as injection molding and extrusion molding, using the thermoplastic resin composition.
상기 성형품은 노치(notch)가 되어있는 1/4 inch 두께 시편에 대해 ASTM D256 규격에 따라 측정한 아이조드 충격강도가 약 7 kgf·cm/cm 이상일 수 있다.The molded article may have an Izod impact strength of about 7 kgf·cm/cm or more measured according to ASTM D256 standard for a notched 1/4 inch thick specimen.
상기 성형품은 3.2 mm 두께 시편에 대해 ASTM D638 규격에 따라 5 mm/min의 인장속도 조건에서 측정한 인장강도가 약 1,500 kgf/cm2 이상일 수 있다.The molded article may have a tensile strength of about 1,500 kgf/cm 2 or more when measured under a tensile speed condition of 5 mm/min according to ASTM D638 standard for a 3.2 mm thick specimen.
상기 성형품은 펠렛(pellet) 형태의 상기 성형품 약 2 g을 직경이 약 80 mm인 유리 페트리 디쉬(petri dish)에 넣고 상부를 유리판으로 덮은 다음, 290℃의 핫 플레이트(hot plate)에서 2시간 가열한 후의 유리판의 무게 증가량을 통해 측정한 가스 발생량이 약 7,000 ppm 미만일 수 있다.The molded article was prepared by putting about 2 g of the molded article in the form of a pellet into a glass Petri dish having a diameter of about 80 mm, covering the top with a glass plate, and then heating it on a hot plate at 290 ° C. for 2 hours. The gas generation amount measured through the weight increase of the glass plate after processing may be less than about 7,000 ppm.
한편, 일 구현예에 따른 성형품은 0.75 mm 두께 시편에 대해 UL94 규격에 따라 측정한 난연도가 V0 이상일 수 있다.On the other hand, the molded article according to one embodiment may have a flame retardance of V0 or higher measured according to the UL94 standard for a 0.75 mm thick specimen.
이하, 실시예를 통하여 본 발명을 보다 구체적으로 설명하고자 하나, 이러한 실시예들은 단지 설명의 목적을 위한 것으로, 본 발명을 제한하는 것으로 해석되어서는 안 된다.Hereinafter, the present invention will be described in more detail through examples, but these examples are only for the purpose of explanation and should not be construed as limiting the present invention.
실시예 1 내지 3, 및 비교예 1 내지 7Examples 1 to 3 and Comparative Examples 1 to 7
실시예 1 내지 3, 및 비교예 1 내지 7의 열가소성 수지 조성물은 각각 하기 표 1에 기재된 성분 함량비에 따라 제조되었다. The thermoplastic resin compositions of Examples 1 to 3 and Comparative Examples 1 to 7 were prepared according to the component content ratios shown in Table 1 below, respectively.
표 1에 기재된 성분들을 혼합하여 베럴 온도 약 290℃로 설정된 이축 압출기(L/D=36, Φ=45 mm)의 공급부에 정량적으로 연속 투입 후 압출/혼련하여 펠렛(Pellet) 형태의 열가소성 수지 조성물을 제조하였다. 이어서, 열가소성 수지 조성물 펠렛을 약 80℃에서 약 4 시간 동안 건조한 후, 6 oz 사출 성형기를 이용하여 실린더(cylinder) 온도 약 280℃, 금형 온도 약 80℃로 설정하고 물성측정용 시편을 제조하였다. 측정된 물성들은 하기 표 2 및 3에 나타내었다.After mixing the components listed in Table 1 and quantitatively and continuously introduced into the supply part of a twin-screw extruder (L/D = 36, Φ = 45 mm) set at a barrel temperature of about 290 ° C, extruding / kneading the thermoplastic resin composition in the form of pellets was manufactured. Then, after drying the thermoplastic resin composition pellets at about 80 ° C. for about 4 hours, a cylinder temperature of about 280 ° C. and a mold temperature of about 80 ° C. were set using a 6 oz injection molding machine, and a specimen for measuring physical properties was prepared. The measured physical properties are shown in Tables 2 and 3 below.
표 1에서, (A), (B), (C) 및 (D)의 각 함량은 이들의 총 중량의 합을 100 중량%로 할 때, 각 성분의 중량의 비율을 %로 나타낸 중량% 값이고, (E) 및 (F) 성분의 함량은 상기 (A), (B), (C), 및 (D)의 총 중량의 합을 100 중량부로 할 때의 상대적인 중량부 값이다.In Table 1, the content of each of (A), (B), (C) and (D) is a weight% value expressed as a percentage of the weight of each component when the sum of their total weight is 100% by weight And, the contents of components (E) and (F) are relative parts by weight when the sum of the total weights of (A), (B), (C), and (D) is 100 parts by weight.
구분division 실시예Example 비교예comparative example
1One 22 33 1One 22 33 44 55 66 77
(A)(A) 5252 5252 5252 5252 5252 5252 5252 5252 5252 5252
(B)(B) 1010 1010 1010 1313 1010 1010 1010 1010 1010 77
(C)(C) 3535 3535 3535 3535 3535 3535 3535 3535 3535 3535
(D)(D) 33 33 33 -- 33 33 33 33 33 66
(E)(E) 1One 1One 1One 1One 1One 1One 1One -- 55 1One
(F)(F) 0.30.3 0.50.5 1.01.0 0.30.3 -- 3.03.0 5.05.0 0.30.3 0.30.3 0.30.3
상기 표 1에 기재된 각 구성에 대한 설명은 다음과 같다.A description of each component described in Table 1 is as follows.
(A) 폴리아미드 수지(A) polyamide resin
Asahi Kasei Corporation社의 폴리아미드 66 수지(제품명: LeonaTM 1200)를 사용하였다.Asahi Kasei Corporation's polyamide 66 resin (product name: Leona TM 1200) was used.
(B) 인계 난연제(B) phosphorus flame retardant
Chempia社의 알루미늄 디에틸포스피네이트(제품명: FR-133L)를 사용하였다.Chempia's aluminum diethylphosphinate (product name: FR-133L) was used.
(C) 유리섬유(C) glass fiber
Nippon Electric Glass社의 단면이 원형이고 직경이 약 10 ㎛, 가공 전 평균 길이가 약 3 mm이며, 우레탄계 화합물로 표면처리된 유리섬유(제품명: ECS03T-251H)를 사용하였다.Glass fiber (product name: ECS03T-251H) manufactured by Nippon Electric Glass, which has a circular cross section, a diameter of about 10 μm, and an average length before processing of about 3 mm, and which has been surface-treated with a urethane-based compound, was used.
(D) 멜라민계 난연제(D) Melamine-based flame retardant
Chempia社의 멜라민 폴리포스페이트(제품명: MPP-D)를 사용하였다.Chempia's melamine polyphosphate (product name: MPP-D) was used.
(E) 붕산아연(E) Zinc borate
U.S. Borax社의 붕산아연(제품명: Firebrake® 500)을 사용하였다.U.S. Borax's zinc borate (product name: Firebrake® 500) was used.
(F) 산화 마그네슘(F) magnesium oxide
Kyowa Chemical Industry社의 산화 마그네슘(제품명: Kyowamag 150)를 사용하였다.Magnesium oxide (product name: Kyowamag 150) from Kyowa Chemical Industry was used.
물성 평가Property evaluation
실험 결과를 하기 표 2 및 3에 나타내었다.The experimental results are shown in Tables 2 and 3 below.
(1) 내충격성(단위: kgf·cm/cm)(1) Impact resistance (unit: kgf cm/cm)
노치(notch)가 되어있는 1/4 inch 두께 시편에 대해 ASTM D256 규격에 따라 아이조드(Izod) 충격강도를 측정하였다.Izod impact strength was measured according to the ASTM D256 standard for a 1/4 inch thick specimen having a notch.
(2) 기계적 물성(인장강도)(단위: kgf/cm2)(2) Mechanical properties (tensile strength) (unit: kgf/cm 2 )
3.2 mm 두께 시편에 대해 ASTM D638 규격에 따라 5 mm/min의 인장속도 조건에서 인장강도를 측정하였다.Tensile strength of a 3.2 mm thick specimen was measured at a tensile speed of 5 mm/min according to the ASTM D638 standard.
(3) 기계적 물성(굴곡탄성률)(단위: kgf/cm2)(3) Mechanical properties (flexural modulus) (unit: kgf/cm 2 )
6.4 mm 두께 시편에 대해 ASTM D790 규격에 따라 2.8 mm/min의 크로스헤드(crosshead) 속도 조건에서 굴곡탄성률을 측정하였다.The flexural modulus was measured for a 6.4 mm thick specimen under a crosshead speed condition of 2.8 mm/min according to ASTM D790 standard.
(4) 내열성(단위: ℃)(4) Heat resistance (Unit: ℃)
ASTM D648에 따라 1.86 MPa 하중 조건에서 열변형 온도(heat deflection temperature, HDT)를 측정하였다.Heat deflection temperature (HDT) was measured under a load condition of 1.86 MPa according to ASTM D648.
(5) 외관 특성(Fogging test)(단위: ppm)(5) Fogging test (unit: ppm)
펠렛(pellet) 형태의 열가소성 수지 조성물 시료 약 2 g을 직경이 약 80 mm인 유리 페트리 디쉬(petri dish)에 넣고 상부를 유리판으로 덮은 다음, 290℃의 핫 플레이트(hot plate)에서 2시간 가열한 후의 유리판의 무게 증가량을 초기 시료의 무게로 나누어 가스(Gas) 발생량을 측정하였다. 가스 발생량이 적을수록 외관 특성이 우수하다고 판단하였다.About 2 g of a sample of the thermoplastic resin composition in pellet form was placed in a glass Petri dish with a diameter of about 80 mm, the top was covered with a glass plate, and then heated on a hot plate at 290 ° C. for 2 hours. After dividing the increase in weight of the glass plate by the weight of the initial sample, gas generation was measured. It was judged that the appearance characteristics were excellent as the amount of gas generation was small.
(6) 난연성(단위: 난연 등급)(6) Flame retardancy (unit: flame retardant grade)
0.75 mm 두께 시편에 대해 UL94 규격의 vertical test 방법에 따라 난연성을 평가하였다.For 0.75 mm thick specimens, flame retardancy was evaluated according to the vertical test method of the UL94 standard.
구분division 실시예Example 비교예comparative example
1One 22 33 1One 22
충격강도impact strength 7.97.9 8.18.1 8.28.2 8.38.3 7.37.3
인장강도tensile strength 1,5301,530 1,5801,580 1,5881,588 1,521 1,521 1,4901,490
굴곡탄성률Flexural modulus 2,4002,400 2,4122,412 2,3502,350 2,3282,328 2,3202,320
열변형 온도heat deflection temperature 235235 236236 234234 235235 234234
가스 발생량gas generation 6,9796,979 6,6596,659 6,8506,850 5,8385,838 10,10710,107
난연 등급flame retardant rating V0V0 V0V0 V0V0 FailFail V0V0
구분division 비교예comparative example
33 44 55 66 77
충격강도impact strength 6.86.8 5.35.3 8.28.2 5.65.6 7.87.8
인장강도tensile strength 1,5001,500 1,4381,438 1,5241,524 1,5731,573 1,5101,510
굴곡탄성률Flexural modulus 2,3402,340 2,2482,248 2,4182,418 2,4382,438 2,3482,348
열변형 온도heat deflection temperature 237237 238238 234234 237237 234234
가스 발생량gas generation 6,8906,890 6,4836,483 8,0838,083 6,1836,183 8,8738,873
난연 등급flame retardant rating V0V0 V0V0 FailFail V0V0 FailFail
표 1, 표 2 및 표 3으로부터, 실시예들의 열가소성 수지 조성물이 비교예들의 열가소성 수지 조성물에 비해 충격강도, 인장강도, 굴곡탄성률 등의 물성이 우수하면서도, 난연성 및 외관 특성 또한 모두 우수하다는 것을 확인할 수 있다. From Table 1, Table 2 and Table 3, it can be confirmed that the thermoplastic resin compositions of Examples are excellent in physical properties such as impact strength, tensile strength, flexural modulus, etc., as well as flame retardancy and appearance characteristics, compared to the thermoplastic resin compositions of Comparative Examples. can
특히, 산화 마그네슘을 포함하지 않는 비교예 2는 실시예들에 비해 가스 발생량이 현저히 높음을 알 수 있다. 이로부터, 열가소성 수지 조성물에 산화 마그네슘을 포함시킴으로써, 성형품 제조 시 가스 발생량을 현저히 줄여 우수한 외관 특성을 갖는 성형품을 제조할 수 있음을 알 수 있다.In particular, it can be seen that Comparative Example 2, which does not contain magnesium oxide, has a significantly higher amount of gas generation than Examples. From this, it can be seen that by including magnesium oxide in the thermoplastic resin composition, it is possible to manufacture a molded article having excellent appearance characteristics by significantly reducing the amount of gas generated during manufacture of the molded article.
이제까지 본 발명에 대하여 실시예들을 중심으로 살펴보았다. 본 발명이 속하는 기술분야에서 통상의 지식을 가진 자는 본 발명이 본 발명의 본질적인 특성에서 벗어나지 않는 범위에서 변형된 형태로 구현될 수 있음을 이해할 수 있을 것이다. 그러므로 개시된 실시예들은 한정적인 관점이 아니라 설명적인 관점에서 고려되어야 한다. 본 발명의 범위는 전술한 설명이 아니라 특허청구범위에 나타나 있으며, 그와 동등한 범위 내에 있는 모든 차이점은 본 발명에 포함된 것으로 해석되어야 할 것이다.So far, the present invention has been looked at mainly through embodiments. Those skilled in the art to which the present invention pertains will be able to understand that the present invention may be implemented in a modified form without departing from the essential characteristics of the present invention. Therefore, the disclosed embodiments should be considered from an illustrative rather than a limiting point of view. The scope of the present invention is shown in the claims rather than the foregoing description, and all differences within the equivalent scope will be construed as being included in the present invention.

Claims (13)

  1. (A) 폴리아미드 수지 약 40 내지 약 70 중량%;(A) about 40 to about 70 weight percent of a polyamide resin;
    (B) 인계 난연제 약 5 내지 약 25 중량%;(B) about 5 to about 25% by weight of a phosphorus-based flame retardant;
    (C) 유리섬유 약 20 내지 약 50 중량%; 및(C) about 20 to about 50 weight percent glass fibers; and
    (D) 멜라민계 난연제 약 1 내지 약 5 중량%를 포함하는 기초재료 약 100 중량부에 대하여,(D) with respect to about 100 parts by weight of a base material containing about 1 to about 5% by weight of a melamine-based flame retardant,
    (E) 붕산아연 약 0.5 내지 약 3 중량부; 및(E) about 0.5 to about 3 parts by weight of zinc borate; and
    (F) 산화 마그네슘 약 0.3 내지 약 2 중량부를 포함하는 것을 특징으로 하는 열가소성 수지 조성물.(F) A thermoplastic resin composition comprising about 0.3 to about 2 parts by weight of magnesium oxide.
  2. 제1항에 있어서, 상기 (A) 폴리아미드 수지는 폴리아미드 6, 폴리아미드 66, 폴리아미드 46, 폴리아미드 11, 폴리아미드 12, 폴리아미드 610, 폴리아미드 612, 폴리아미드 6I, 폴리아미드 6T, 폴리아미드 4T, 폴리아미드 410, 폴리아미드 510, 폴리아미드 1010, 폴리아미드 1012, 폴리아미드 10T, 폴리아미드 1212, 폴리아미드 12T, 폴리아미드 MXD6, 또는 이들의 조합을 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of claim 1, wherein the (A) polyamide resin is polyamide 6, polyamide 66, polyamide 46, polyamide 11, polyamide 12, polyamide 610, polyamide 612, polyamide 6I, polyamide 6T, Polyamide 4T, Polyamide 410, Polyamide 510, Polyamide 1010, Polyamide 1012, Polyamide 10T, Polyamide 1212, Polyamide 12T, Polyamide MXD6, or a combination thereof. .
  3. 제1항 또는 제2항에 있어서, 상기 (A) 폴리아미드 수지는 폴리아미드 66인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to claim 1 or 2, wherein the polyamide resin (A) is polyamide 66.
  4. 제1항 내지 제3항 중 어느 한 항에 있어서, 상기 (B) 인계 난연제는 알루미늄 디에틸 포스피네이트(aluminum diethyl phosphinate), 트리페닐 포스페이트(triphenyl phosphate), 암모늄 폴리포스페이트(ammonium polyphosphate), 레조시놀-디(비스-2,6-디메틸페닐) 포스페이트(resorcinol-di(bis-2,6-dimethylphenyl) phosphate), 비스페놀 A 디페닐 포스페이트(bisphenol A diphenyl phosphate), 사이클로포스파젠(cyclophosphazene), 디에틸 포스피네이트 암모늄염(diethyl phosphinate ammonium salt), 또는 이들의 조합을 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of any one of claims 1 to 3, wherein (B) the phosphorus-based flame retardant is aluminum diethyl phosphinate, triphenyl phosphate, ammonium polyphosphate, Resorcinol-di (bis-2,6-dimethylphenyl) phosphate, bisphenol A diphenyl phosphate, cyclophosphazene, A thermoplastic resin composition comprising diethyl phosphinate ammonium salt, or a combination thereof.
  5. 제1항 내지 제4항 중 어느 한 항에 있어서, 상기 (B) 인계 난연제는 알루미늄 디에틸 포스피네이트인 것을 특징으로 하는 열가소성 수지 조성물. The thermoplastic resin composition according to any one of claims 1 to 4, wherein (B) the phosphorus-based flame retardant is aluminum diethyl phosphinate.
  6. 제1항 내지 제5항 중 어느 한 항에 있어서, 상기 (D) 멜라민계 난연제는 멜라민 폴리포스페이트(melamine polyphosphate), 멜라민/암모늄 폴리포스페이트(melamine/ammonium polyphosphate), 멜라민 포스페이트(melamine phosphate), 멜라민 파이로포스페이트(melamine pyrophosphate), 또는 이들의 조합을 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of any one of claims 1 to 5, wherein the (D) melamine-based flame retardant is melamine polyphosphate, melamine/ammonium polyphosphate, melamine phosphate, melamine Pyrophosphate (melamine pyrophosphate), or a thermoplastic resin composition comprising a combination thereof.
  7. 제1항 내지 제6항 중 어느 한 항에 있어서, 상기 (C) 멜라민계 난연제는 멜라민 폴리포스페이트인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to any one of claims 1 to 6, wherein (C) the melamine-based flame retardant is melamine polyphosphate.
  8. 제1항 내지 제7항 중 어느 한 항에 있어서, 상기 (B) 인계 난연제 및 (D) 멜라민계 난연제의 중량비는 약 2:1 내지 약 15:1인 것을 특징으로 하는 열가소성 수지 조성물.The thermoplastic resin composition according to any one of claims 1 to 7, wherein the weight ratio of (B) the phosphorus-based flame retardant and (D) the melamine-based flame retardant is from about 2:1 to about 15:1.
  9. 제1항 내지 제8항 중 어느 한 항에 있어서, 상기 열가소성 수지 조성물은 항균제, 난연제, 핵제, 커플링제, 충전제, 가소제, 충격보강제, 활제, 이형제, 열 안정제, 산화 방지제, 자외선 안정제, 안료, 염료 중에서 선택되는 적어도 하나의 첨가제를 더 포함하는 것을 특징으로 하는 열가소성 수지 조성물.The method of any one of claims 1 to 8, wherein the thermoplastic resin composition is an antibacterial agent, a flame retardant, a nucleating agent, a coupling agent, a filler, a plasticizer, an impact modifier, a lubricant, a release agent, a heat stabilizer, an antioxidant, a UV stabilizer, a pigment, A thermoplastic resin composition further comprising at least one additive selected from dyes.
  10. 제1항 내지 제9항 중 어느 한 항에 따른 열가소성 수지 조성물로부터 제조되는 것을 특징으로 하는 성형품.A molded article characterized in that it is produced from the thermoplastic resin composition according to any one of claims 1 to 9.
  11. 제10항에 있어서, 상기 성형품은 노치(notch)가 되어있는 1/4 inch 두께 시편에 대해 ASTM D256 규격에 따라 측정한 아이조드 충격강도가 약 7 kgf·cm/cm 이상인 것을 특징으로 하는 성형품.11. The molded article according to claim 10, wherein the molded article has an Izod impact strength of about 7 kgf·cm/cm or more, measured according to ASTM D256, for a notched 1/4 inch thick specimen.
  12. 제10항 또는 제11항에 있어서, 상기 성형품은 펠렛(pellet) 형태의 상기 성형품 2 g을 직경이 80 mm인 유리 페트리 디쉬(petri dish)에 넣고 상부를 유리판으로 덮은 다음, 290℃의 핫 플레이트(hot plate)에서 2시간 가열한 후의 유리판의 무게 증가량을 통해 측정한 가스 발생량이 약 7,000 ppm 미만인 것을 특징으로 하는 성형품.The molded article according to claim 10 or 11, wherein 2 g of the molded article in the form of pellets is placed in a glass Petri dish having a diameter of 80 mm, the top is covered with a glass plate, and then heated on a hot plate at 290 ° C. A molded article characterized in that the amount of gas generated is less than about 7,000 ppm measured through the weight increase of the glass plate after heating on a hot plate for 2 hours.
  13. 제10항 내지 제12항 중 어느 한 항에 있어서, 상기 성형품은 0.75 mm 두께 시편에 대해 UL94 규격에 따라 측정한 난연도가 V0 이상인 것을 특징으로 하는 성형품.The molded article according to any one of claims 10 to 12, wherein the molded article has a flame retardancy of V0 or more measured according to UL94 standard for a 0.75 mm thick specimen.
PCT/KR2023/001729 2022-02-25 2023-02-07 Thermoplastic resin composition and molded product manufactured therefrom WO2023163417A1 (en)

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KR19990021573A (en) * 1997-08-30 1999-03-25 성재갑 Non-halogen flame retardant styrene resin composition
KR20030036878A (en) * 2000-10-05 2003-05-09 시바 스폐셜티 케미칼스 홀딩 인코포레이티드 Halogen-free flame retarder composition and flame retardant polyamide composition
KR20150091266A (en) * 2014-01-31 2015-08-10 이엠에스-패턴트 에이지 Polyamide moulding compounds with flame-retardant properties and very good long-term heat-ageing resistance
CN105062050A (en) * 2015-07-17 2015-11-18 中国科学院理化技术研究所 Halogen-free flame retardant and glass fiber reinforced PA (polyamide) 66 composite material with acid and alkali resistance and preparation method of PA66 composite material
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Publication number Priority date Publication date Assignee Title
KR19990021573A (en) * 1997-08-30 1999-03-25 성재갑 Non-halogen flame retardant styrene resin composition
KR20030036878A (en) * 2000-10-05 2003-05-09 시바 스폐셜티 케미칼스 홀딩 인코포레이티드 Halogen-free flame retarder composition and flame retardant polyamide composition
KR20150091266A (en) * 2014-01-31 2015-08-10 이엠에스-패턴트 에이지 Polyamide moulding compounds with flame-retardant properties and very good long-term heat-ageing resistance
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JP2021522357A (en) * 2018-04-18 2021-08-30 インヴィスタ テキスタイルズ(ユー.ケー.)リミテッド Flame Retardant Polyamide Composition

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