WO2023232013A1 - Electric vehicle cooling system, control method and electric vehicle - Google Patents

Electric vehicle cooling system, control method and electric vehicle Download PDF

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Publication number
WO2023232013A1
WO2023232013A1 PCT/CN2023/097050 CN2023097050W WO2023232013A1 WO 2023232013 A1 WO2023232013 A1 WO 2023232013A1 CN 2023097050 W CN2023097050 W CN 2023097050W WO 2023232013 A1 WO2023232013 A1 WO 2023232013A1
Authority
WO
WIPO (PCT)
Prior art keywords
oil
pump
electric
outlet
inlet
Prior art date
Application number
PCT/CN2023/097050
Other languages
French (fr)
Chinese (zh)
Inventor
赵慧超
刘建康
尹建坤
霍云龙
牛超凡
胡志林
刘力源
车显达
Original Assignee
中国第一汽车股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中国第一汽车股份有限公司 filed Critical 中国第一汽车股份有限公司
Publication of WO2023232013A1 publication Critical patent/WO2023232013A1/en

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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0412Cooling or heating; Control of temperature
    • F16H57/0413Controlled cooling or heating of lubricant; Temperature control therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0412Cooling or heating; Control of temperature
    • F16H57/0415Air cooling or ventilation; Heat exchangers; Thermal insulations
    • F16H57/0417Heat exchangers adapted or integrated in the gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0434Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps ; Pressure control
    • F16H57/0435Pressure control for supplying lubricant; Circuits or valves therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0434Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps ; Pressure control
    • F16H57/0445Features relating to lubrication or cooling or heating relating to lubrication supply, e.g. pumps ; Pressure control for supply of different gearbox casings or sections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/04Features relating to lubrication or cooling or heating
    • F16H57/0456Lubrication by injection; Injection nozzles or tubes therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N39/00Arrangements for conditioning of lubricants in the lubricating system
    • F16N39/02Arrangements for conditioning of lubricants in the lubricating system by cooling
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N39/00Arrangements for conditioning of lubricants in the lubricating system
    • F16N39/04Arrangements for conditioning of lubricants in the lubricating system by heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/38Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with a separate pump; Central lubrication systems
    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02KDYNAMO-ELECTRIC MACHINES
    • H02K9/00Arrangements for cooling or ventilating
    • H02K9/19Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil
    • H02K9/193Arrangements for cooling or ventilating for machines with closed casing and closed-circuit cooling using a liquid cooling medium, e.g. oil with provision for replenishing the cooling medium; with means for preventing leakage of the cooling medium
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/72Electric energy management in electromobility

Definitions

  • This application relates to the technical field of electric vehicles, for example, to an electric vehicle cooling system, a control method and an electric vehicle.
  • a reducer is usually used as an effective technical means to increase the output torque of the electric motor and change the overall transmission ratio of the electric vehicle.
  • Lubricating oil In order to achieve higher load and longer service life, lubricating oil is often used as the lubricating medium in the reducer. Lubricating oil has higher viscosity at low temperatures and poor lubrication performance. At the same time, because the viscosity is too high, it will also bring additional resistance to the reducer, thereby causing additional torque loss, which is intuitively manifested as a decrease in cruising range in electric vehicles.
  • This application provides an electric vehicle cooling system, a control method and an electric vehicle, which can use the heat generated by the operation of the motor to heat the lubricating oil, thereby improving energy efficiency and extending the cruising range of the electric vehicle.
  • This application provides an electric vehicle cooling system, including a vehicle controller, a motor cooler, a fuel injection pump, a three-way valve, an electric oil pump and a heat dissipation device;
  • the oil outlet of the motor cooler is connected to the oil inlet of the fuel injection pump, the oil outlet of the fuel injection pump is connected to the oil inlet of the electric oil pump, and the fuel injection pump is configured to decelerate the electric vehicle.
  • the gear of the machine is sprayed with oil;
  • the oil outlet of the electric oil pump is connected to the oil inlet of the three-way valve
  • the first oil outlet of the three-way valve is connected to the oil inlet of the motor cooler, and the second oil outlet of the three-way valve is connected to the oil inlet of the heat dissipation device.
  • the oil outlet is connected to the oil inlet of the motor cooler;
  • the vehicle controller is electrically connected to the fuel injection pump, three-way valve, electric oil pump and heat dissipation device respectively.
  • the electric vehicle cooling system further includes an expansion oil tank.
  • the oil inlet of the expansion oil tank is connected to the oil outlet of the electric oil pump.
  • the oil outlet of the expansion oil tank is connected to the electric oil pump. oil inlet connection.
  • the heat dissipation device includes an air-cooled radiator.
  • the heat dissipation device includes a heat exchanger, an electric water pump, an air-cooled radiator and an expansion tank;
  • the oil inlet of the heat exchanger is connected to the second oil outlet of the three-way valve, and the oil outlet of the heat exchanger is connected to the oil inlet of the motor cooler;
  • the water outlet of the heat exchanger is connected to the water inlet of the electric water pump, the water outlet of the electric water pump is connected to the water inlet of the air-cooled radiator, and the water outlet of the air-cooled radiator is connected to the water exchanger.
  • the water inlet of the expansion water tank is connected to the water outlet of the electric water pump, and the water outlet of the expansion water tank is connected to the water inlet of the heat exchanger;
  • the electric water pump and the air-cooled radiator are both connected to the vehicle controller.
  • the heat dissipation device also includes a water-cooled three-way valve, an air-conditioning heat exchanger, a coolant pump, and an air-conditioning and refrigeration equipment;
  • the water inlet of the water-cooled three-way valve is connected to the water outlet of the electric water pump, the first water outlet of the water-cooled three-way valve is connected to the water inlet of the air-cooled radiator, and the third water-cooled three-way valve
  • the second water outlet is connected to the water inlet of the air-conditioning heat exchanger, and the water outlet of the air-conditioning heat exchanger is connected to the water inlet of the heat exchanger;
  • the outlet of the air-conditioning heat exchanger is connected to the inlet of the coolant pump, the outlet of the coolant pump is connected to the inlet of the air-conditioning and refrigeration equipment, and the outlet of the air-conditioning and refrigeration equipment is connected to the inlet of the air-conditioning heat exchanger.
  • the water-cooled three-way valve, the coolant pump and the air conditioning and refrigeration equipment are all electrically connected to the vehicle controller.
  • the electric vehicle cooling system further includes an oil temperature sensor and a rotational speed sensor;
  • the oil temperature sensor is arranged inside the fuel injection pump and is electrically connected to the vehicle controller, and is configured to detect the oil temperature in the fuel injection pump;
  • the rotation speed sensor is connected to the vehicle controller and configured to detect the rotation speed of the output shaft of the reducer.
  • an electric vehicle cooling system includes a first motor cooler, a second motor cooler machine cooler, first fuel injection pump, second fuel injection pump, first three-way valve, second three-way valve, first electric oil pump and second electric oil pump, the first motor cooler and the second motor cooling
  • the devices are respectively configured to cool the first motor and the second motor of the electric vehicle;
  • the oil outlet of the first motor cooler is connected to the oil inlet of the first fuel injection pump, and the oil outlet of the first fuel injection pump is connected to the oil inlet of the second three-way valve.
  • the first fuel injection pump is configured to inject oil to the gear of the first reducer connected to the first motor;
  • the first oil outlet of the second three-way valve is connected to the oil inlet of the first electric oil pump, and the second oil outlet of the second three-way valve is connected to the oil inlet of the second electric oil pump. connect;
  • the oil outlet of the first electric oil pump is connected to the oil inlet of the first three-way valve, and the first oil outlet of the first three-way valve is connected to the oil inlet of the first motor cooler.
  • the second oil outlet of the first three-way valve is connected to the oil inlet of the heat sink, and the oil outlet of the heat sink is connected to the oil inlet of the first motor cooler;
  • the oil outlet of the second electric oil pump is connected to the oil inlet of the second motor cooler, and the oil outlet of the second motor cooler is connected to the oil inlet of the second fuel injection pump.
  • the oil outlet of the second fuel injection pump is connected to the oil inlet of the first electric oil pump, and the second fuel injection pump is configured to inject oil to the gear of the second reducer connected to the second motor;
  • the vehicle controller is electrically connected to the first fuel injection pump, the second fuel injection pump, the first three-way valve, the second three-way valve, the first electric oil pump, the second electric oil pump and the heat dissipation device respectively.
  • This application also provides an electric vehicle cooling system control method, which is applied to the electric vehicle cooling system provided in the first aspect of this application, including:
  • the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, motor cooler and fuel injection pump;
  • the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, heat sink, motor cooler and fuel injection pump.
  • the rotation speed of the electric oil pump is inversely proportional to the oil temperature
  • the load of the fuel injection pump is directly proportional to the rotation speed of the output shaft of the reducer. relation;
  • the rotation speed of the electric oil pump is directly proportional to the oil temperature
  • the load of the fuel injection pump is directly proportional to the rotation speed of the output shaft of the reducer.
  • This application also provides an electric vehicle, including the electric vehicle cooling system provided by this application.
  • Figure 1 is a schematic structural diagram of an electric vehicle cooling system provided by an embodiment of the present application.
  • FIG. 2 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • FIG. 3 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • Figure 4 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • Figure 6 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • FIG. 7 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • Figure 8 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • Figure 9 is a flow chart of an electric vehicle cooling system control method provided by an embodiment of the present application.
  • Figure 10 is a schematic structural diagram of an electric vehicle provided by an embodiment of the present application.
  • connection should be understood in a broad sense.
  • it can be a fixed connection, a detachable connection, or an integral body; it can be It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components or an interaction between two components.
  • the meanings of the above terms in this application can be understood according to the actual situation.
  • a first feature “above” or “below” a second feature may include the first feature being in direct contact with the second feature, or it may include the first feature being in direct contact with the second feature. Not in direct contact but through additional characteristic contact between them.
  • the terms “above”, “above” and “above” a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature.
  • “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • first and “second” are only used to differentiate in description and have no special meaning.
  • Embodiments of the present application provide an electric vehicle cooling system, including a vehicle controller, a motor cooler, a fuel injection pump, a three-way valve, an electric oil pump and a heat dissipation device;
  • the oil outlet of the motor cooler is connected to the oil inlet of the fuel injection pump, and the oil outlet of the fuel injection pump is connected to the electric oil pump.
  • the oil inlet is connected, and the fuel injection pump is set to inject oil to the gear of the reducer of the electric vehicle;
  • the oil outlet of the electric oil pump is connected to the oil inlet of the three-way valve
  • the first oil outlet of the three-way valve is connected to the oil inlet of the motor cooler
  • the second oil outlet of the three-way valve is connected to the oil inlet of the heat sink
  • the oil outlet of the heat sink is connected to the oil inlet of the motor cooler. port connection;
  • the vehicle controller is electrically connected to the fuel injection pump, three-way valve, electric oil pump and cooling device respectively.
  • FIG 1 is a schematic structural diagram of an electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 1, the system includes a vehicle controller 110, a motor cooler 120, a fuel injection pump 130, a three-way valve 140, and an electric oil pump. 150 and heat sink 160.
  • the oil outlet of the motor cooler 120 is connected to the oil inlet of the fuel injection pump 130.
  • the oil outlet of the fuel injection pump 130 is connected to the oil inlet of the electric oil pump 150.
  • the fuel injection pump 130 is configured to inject oil into the gear of the reducer 190 of the electric vehicle. Oil.
  • the oil outlet of the electric oil pump 150 is connected to the oil inlet (1) of the three-way valve 140.
  • the first oil outlet (2) of the three-way valve 140 is connected to the oil inlet of the motor cooler 120, and the second oil outlet (3) of the three-way valve 140 is connected to the oil inlet of the heat sink 160.
  • the heat sink 160 The oil outlet is connected with the oil inlet of the motor cooler 120.
  • the vehicle controller 110 is electrically connected to the fuel injection pump 130, the three-way valve 140, the electric oil pump 150 and the heat sink 160 respectively, and is configured to control the operation of the fuel injection pump 130, the three-way valve 140, the electric oil pump 150 and the heat sink 160.
  • the motor cooler 120 is configured to cool the drive motor (M in the figure) of the electric vehicle.
  • the motor cooler 120 may include a plurality of pipes for transmitting lubricating oil, which are arranged on the casing of the drive motor or wrapped around the stator of the drive motor, and the operation process of the drive motor is controlled through heat exchange. The heat generated in the motor is transferred to the lubricating oil in the motor cooler, thereby heating the lubricating oil.
  • water cooling solutions are usually used to cool down the drive motor. The cooling water flows through the motor to form a separate cooling circuit. The cost is high, and the heat generated by the drive motor cannot be effectively utilized, resulting in low energy efficiency.
  • the heat generated by the drive motor is used to heat the lubricating oil of the reducer, effectively utilizing the heat generated during the operation of the drive motor and improving energy efficiency.
  • the fuel injection pump 130 is provided with a nozzle, and the heated lubricating oil is sprayed to the gear of the reducer 190 through the nozzle of the fuel injection pump 130 to provide the reducer 190 with lubricating oil at a suitable temperature to prevent the temperature from being too low and increasing the viscosity of the lubricating oil, which may cause electric vehicles
  • the problem of reduced cruising range has improved the cruising range of electric vehicles.
  • the flow rate of the lubricating oil sprayed from the nozzle of the fuel injection pump 130 can be controlled by the vehicle controller 110.
  • the whole vehicle controller 110 controls the flow rate of the lubricating oil sprayed from the nozzle of the fuel injection pump 130 through pulse width modulation.
  • the lubrication of reducers in the industry usually uses splash lubrication, that is, the reducer Part of the gears are soaked in lubricating oil for cooling. At the same time, the oil is stirred when the gears of the reducer rotate. The oil splashes to lubricate and cool the gears of the reducer.
  • the gears of the reducer have greater resistance when the oil is stirred in the lubricating oil, and the transmission efficiency is low.
  • the embodiment of the present application injects oil into the gear of the reducer through a fuel injection pump, thereby reducing the resistance of the gear rotation, improving the transmission efficiency, and thereby increasing the cruising range of the electric vehicle.
  • the heat dissipation device 160 is set to cool down the lubricating oil when the oil temperature is too high, so as to avoid the problem that the lubricating oil temperature is too high, causing the lubricating oil to deteriorate, affecting the lubrication effect of the reducer, thereby affecting the life of the reducer, and improving the quality of the lubricating oil and the reducer. service life.
  • the heat dissipation form of the heat dissipation device 160 may be air-cooling heat dissipation, water-cooling heat dissipation or a combination of heat dissipation methods, which are not limited in the embodiments of the present application.
  • the vehicle controller 110 controls the oil inlet (1) of the three-way valve 140 to be connected to the first oil outlet (2), the oil inlet (1) and the second oil outlet (3) to be closed, and connected to the electric oil pump 150 and the motor cooler. 120 and the fuel injection pump 130, the circuit where the heat dissipation device 160 is located is turned off so that the lubricating oil can be quickly heated by the heat generated by the operation of the motor. The heat generated by the operation of the driving motor heats the lubricating oil in the motor cooler 120 .
  • the heated lubricating oil is sprayed to the gear of the reducer 190 through the nozzle of the oil injection pump 130 to provide the reducer 190 with lubricating oil of appropriate temperature.
  • the lubricating oil flows back to the electric oil pump 150 through the outlet of the fuel injection pump 130.
  • the electric oil pump 150 pressurizes the lubricating oil to ensure that the lubricating oil in the pipeline has sufficient pressure so that the lubricating oil can flow through multiple locations in the system.
  • the vehicle controller 110 controls the oil inlet (1) and the second oil outlet of the three-way valve 140 (3) Connect, the oil inlet (1) and the first oil outlet (2) are closed, and the circuit composed of the electric oil pump 150, the heat sink 160, the motor cooler 120 and the fuel injection pump 130 is connected.
  • the vehicle controller 110 controls the operation of the heat dissipation device 160 to cool down the lubricating oil in the pipeline.
  • the cooled lubricating oil is sprayed to the gear of the reducer 190 through the nozzle of the oil injection pump 130 to provide the reducer with lubricating oil at a suitable temperature to avoid excessive temperature of the lubricating oil, which may cause deterioration of the lubricating oil and affect the lubrication effect of the reducer, thereby affecting deceleration.
  • the problem of reducer life is improved, and the service life of lubricating oil and reducer is improved.
  • the electric vehicle cooling system includes a vehicle controller 110, a motor cooler 120, a fuel injection pump 130, a three-way valve 140, an electric oil pump 150 and a heat dissipation device 160.
  • the oil outlet of the motor cooler 120 and the injection port are The oil inlet of the oil pump 130 is connected, and the oil outlet of the fuel injection pump 130 is connected with the oil inlet of the electric oil pump 150.
  • the oil injection pump 130 is configured to inject oil to the gear of the reducer 190 of the electric vehicle.
  • the oil outlet of the electric oil pump 150 is connected to the oil inlet of the electric vehicle.
  • the oil inlet (1) of the three-way valve 140 is connected, the first oil outlet (2) of the three-way valve 140 is connected with the oil inlet of the motor cooler 120, and the second oil outlet (3) of the three-way valve 140 It is connected with the oil inlet of the heat dissipation device 160, and the oil outlet of the heat dissipation device 160 is connected with the oil inlet of the motor cooler 120.
  • the whole vehicle The controller 110 is electrically connected to the fuel injection pump 130, the three-way valve 140, the electric oil pump 150 and the heat sink 160 respectively.
  • the heat generated by the drive motor is used to heat the lubricating oil of the reducer 190, effectively utilizing the heat generated during the operation of the drive motor and improving energy efficiency; the heated lubricating oil is sprayed to the reducer through the nozzle of the fuel injection pump 130. gears to avoid the problem of lowering the cruising range of electric vehicles caused by excessively low temperatures and increased viscosity of lubricating oil, and improves the cruising range of electric vehicles.
  • the vehicle controller 110 controls the three-way valve 140 to connect to the circuit where the heat dissipation device 160 is located to cool down the lubricating oil to prevent the lubricating oil temperature from being too high, causing the lubricating oil to deteriorate and affecting the lubrication effect of the reducer. , which in turn affects the life of the reducer and improves the service life of the lubricating oil and reducer.
  • the electric vehicle cooling system further includes an expansion oil tank, the oil inlet of the expansion oil tank is connected to the oil outlet of the electric oil pump, and the oil outlet of the expansion oil tank is connected to the oil inlet of the electric oil pump.
  • the electric vehicle cooling system also includes an expansion oil tank 170.
  • the oil inlet of the expansion oil tank 170 is connected to the oil outlet of the electric oil pump 150.
  • the oil outlet of the expansion oil tank 170 is connected to the inlet of the electric oil pump 150. Oil port connection.
  • the expansion oil tank 170 is usually not filled with lubricating oil and can function as a pressure stabilizer.
  • the expansion oil tank 170 provides sufficient volume expansion or contraction space for the lubricating oil. It avoids the problem of pipeline damage caused by too high or too low pressure in the pipeline, and improves the stability of the electric vehicle cooling system.
  • the expansion oil tank 170 can also play the role of replenishing oil. When the loss of lubricating oil in the pipeline decreases, the expansion oil tank 170 can replenish lubricating oil in the pipeline in time.
  • the heat dissipation device may include an air-cooled radiator.
  • the heat dissipation device 160 includes an air-cooling radiator 161
  • the air-cooling radiator 161 includes a cooling fan.
  • the lubricating oil in the pipe exchanges heat with the air-cooled radiator 161 and transfers the heat to the surface of the air-cooled radiator 161 .
  • the cooling fan rotates to accelerate the air flow speed on the surface of the air-cooled radiator 161 and improve the heat dissipation efficiency.
  • a plurality of heat dissipation fins are provided on the surface of the air-cooled radiator 161 to increase the contact area with outside air and improve heat dissipation efficiency.
  • the heat dissipation device 160 may include a refrigeration circuit.
  • the refrigeration circuit is configured to cool down the lubricating oil through heat exchange between the coolant in the circuit and the lubricating oil, thereby accelerating the cooling rate of the lubricating oil.
  • FIG 2 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • the heat dissipation device can include a refrigeration circuit, and the refrigeration circuit includes an air conditioner.
  • the oil inlet of the air conditioning heat exchanger 162 is connected to the second oil outlet (3) of the three-way valve 140, and the oil outlet of the air conditioning heat exchanger 162 is connected to the oil inlet of the motor cooler 120.
  • the liquid inlet of the air conditioning heat exchanger 162 is connected to the liquid outlet of the air conditioning and refrigeration equipment 164 , and the liquid outlet of the air conditioning heat exchanger 162 is connected to the liquid inlet of the coolant pump 163 .
  • the liquid outlet of the coolant pump 163 is connected with the liquid inlet of the air conditioning and refrigeration equipment 164 .
  • the air-conditioning and refrigeration equipment 164 is configured to cool the cooling liquid in the cooling circuit, and the cooled liquid is sent to the air-conditioning heat exchanger 162 for heat exchange with the lubricating liquid to achieve cooling of the lubricating liquid.
  • the heat-exchanged coolant is pressurized by the coolant pump 163 and then flows back to the air conditioning and refrigeration equipment 164 .
  • the vehicle controller 110 is connected to the air conditioning and refrigeration equipment 164 and the coolant pump 163 respectively to realize the control of the air conditioning and refrigeration equipment 164 and the coolant pump 163.
  • the heat dissipation device may include a heat exchanger, an electric water pump, an air-cooled radiator, and an expansion tank.
  • the oil inlet of the heat exchanger is connected to the second oil outlet of the three-way valve, and the oil outlet of the heat exchanger is connected to the oil inlet of the motor cooler.
  • the water outlet of the heat exchanger is connected to the water inlet of the electric water pump, the water outlet of the electric water pump is connected to the water inlet of the air-cooled radiator, and the water outlet of the air-cooled radiator is connected to the water inlet of the heat exchanger.
  • the water inlet of the expansion water tank is connected to the water outlet of the electric water pump, and the water outlet of the expansion water tank is connected to the water inlet of the heat exchanger.
  • the electric water pump and air-cooled radiator are connected to the vehicle controller.
  • FIG 3 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 3, this embodiment explains the heat dissipation device based on the embodiment shown in Figure 1.
  • the heat dissipation device 160 It may include a heat exchanger 165, an electric water pump 166, an air-cooled radiator 161 and an expansion tank 167.
  • the oil inlet of the heat exchanger 165 is connected to the second oil outlet (3) of the three-way valve 140, and the oil outlet of the heat exchanger 165 is connected to the oil inlet of the motor cooler 120.
  • the water outlet of the heat exchanger 165 is connected to the water inlet of the electric water pump 166, the water outlet of the electric water pump 166 is connected to the water inlet of the air-cooled radiator 161, and the water outlet of the air-cooled radiator 161 is connected to the water inlet of the heat exchanger 165. .
  • the water inlet of the expansion water tank 167 is connected to the water outlet of the electric water pump 166 , and the water outlet of the expansion water tank 167 is connected to the water inlet of the heat exchanger 165 .
  • the electric water pump 166 and the air-cooled radiator 161 are both connected to the vehicle controller 110 .
  • the vehicle controller 110 is configured to control the operation of the electric water pump 166 and the air-cooled radiator 161, for example, rotation rate control, etc.
  • the embodiment of the present application is not limited here.
  • the high-temperature lubricating oil flowing out of the second oil outlet (3) of the three-way valve 140 exchanges heat with water in the heat exchanger 165 to achieve cooling of the lubricating oil.
  • the high-temperature water is sent to the air-cooled radiator 161 for heat dissipation through the electric water pump 166, and returns to the heat exchanger 165 after heat dissipation to continue heat exchange with the lubricating oil.
  • the electric water pump 166 is configured to pressurize the water in the pipeline to maintain the water circulation process.
  • the expansion water tank 167 has a similar function to the expansion oil tank, and plays the role of stabilizing the water pressure in the pipeline and replenishing the water in the pipeline.
  • the heat exchanger 165 is used to cool down the lubricating oil, thereby increasing the heat dissipation efficiency of the heat dissipation device and accelerating the cooling speed of the lubricating oil.
  • the heat dissipation device in order to improve the heat dissipation efficiency of the cooling water in the water cooling circuit and thereby speed up the cooling speed of the lubricating oil, also includes a water-cooling three-way valve, an air-conditioning heat exchanger, a coolant pump, and an air-conditioning and refrigeration equipment.
  • the water inlet of the water-cooled three-way valve is connected to the water outlet of the electric water pump, the first water outlet of the water-cooled three-way valve is connected to the water inlet of the air-cooled radiator, and the second water outlet of the water-cooled three-way valve is connected to the air conditioner.
  • the water inlet of the heat exchanger is connected, and the water outlet of the air conditioner heat exchanger is connected with the water inlet of the heat exchanger.
  • the outlet of the air-conditioning heat exchanger is connected to the inlet of the coolant pump, the outlet of the coolant pump is connected to the inlet of the air-conditioning and refrigeration equipment, and the outlet of the air-conditioning and refrigeration equipment is connected to the inlet of the air-conditioning heat exchanger.
  • the water-cooled three-way valve, coolant pump and air conditioning and refrigeration equipment are all electrically connected to the vehicle controller.
  • FIG 4 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 4, this embodiment is based on the embodiment shown in Figure 3.
  • the heat dissipation device also includes a water-cooled three-way valve 168. , air conditioning heat exchanger 162, coolant pump 163 and air conditioning refrigeration equipment 164.
  • the water inlet (1) of the water-cooled three-way valve 168 is connected to the water outlet of the electric water pump 166.
  • the first water outlet (2) of the water-cooled three-way valve 168 is connected to the water inlet of the air-cooled radiator 161.
  • the second water outlet (3) is connected to the water inlet of the air conditioning heat exchanger 162, and the water outlet of the air conditioning heat exchanger 162 is connected to the water inlet of the heat exchanger 165.
  • the outlet of the air conditioning heat exchanger 162 is connected to the inlet of the coolant pump 163
  • the outlet of the coolant pump 163 is connected to the inlet of the air conditioning and refrigeration equipment 164
  • the outlet of the air conditioning and refrigeration equipment 164 is connected to the inlet of the air conditioning heat exchanger 162 .
  • the water-cooling three-way valve 168, the coolant pump 163 and the air conditioning and refrigeration equipment 164 are all electrically connected to the vehicle controller 110.
  • the electric vehicle cooling system in the above embodiments further includes an oil temperature sensor 133 and a rotational speed sensor 180 .
  • the oil temperature sensor 133 is configured to detect the oil temperature in the fuel injection pump 130
  • the rotation speed sensor 180 is configured to monitor the rotation speed of the output shaft of the reducer 190 .
  • the oil temperature sensor 133 is disposed inside the fuel injection pump 130 and is electrically connected to the vehicle controller 110 .
  • the rotation speed sensor 180 is installed in the reducer 190 , and the rotation speed sensor 180 is connected to the vehicle controller 110 .
  • the electric vehicle is a dual-wheel drive (that is, the electric vehicle includes a drive motor) as an example to illustrate the present application.
  • the electric vehicle may also be a four-wheel drive (that is, the electric vehicle includes a drive motor). two drive motors).
  • the electric vehicle cooling system includes a first motor cooler, a second motor cooler, a first fuel injection pump, a second fuel injection pump, a first three-way valve, a second three-way valve, a first electric oil pump and a second electric oil pump.
  • a motor cooler and a second motor cooler are respectively configured to cool the first motor and the second motor of the electric vehicle.
  • the oil outlet of the first motor cooler is connected to the oil inlet of the first fuel injection pump.
  • the oil outlet of the first fuel injection pump is connected to the oil inlet of the second three-way valve.
  • the first fuel injection pump is configured to connect to the first fuel injection pump.
  • the gear of the first reducer connected to the motor is sprayed with oil.
  • the first oil outlet of the second three-way valve is connected to the oil inlet of the first electric oil pump, and the second oil outlet of the second three-way valve is connected to the oil inlet of the second electric oil pump.
  • the oil outlet of the first electric oil pump is connected to the oil inlet of the first three-way valve, the first oil outlet of the first three-way valve is connected to the oil inlet of the first motor cooler, and the first oil outlet of the first three-way valve is connected to the oil inlet of the first motor cooler.
  • the second oil outlet is connected to the oil inlet of the heat sink, and the oil outlet of the heat sink is connected to the oil inlet of the first motor cooler.
  • the oil outlet of the second electric oil pump is connected to the oil inlet of the second motor cooler.
  • the oil outlet of the first motor cooler is connected to the oil inlet of the second fuel injection pump.
  • the oil outlet of the second fuel injection pump is connected to the oil inlet of the first electric oil pump, and the second fuel injection pump is configured to inject oil to the gear of the second reducer connected to the second motor.
  • the vehicle controller is electrically connected to the first fuel injection pump, the second fuel injection pump, the first three-way valve, the second three-way valve, the first electric oil pump, the second electric oil pump and the heat sink respectively.
  • FIG. 5 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 5, this embodiment is based on the embodiment shown in Figure 1, and changes the single motor drive to a dual motor drive.
  • the electric vehicle cooling system includes a vehicle controller 110, a first motor cooler 121, a second motor cooler 122, a first fuel injection pump 131, a second fuel injection pump 132, a first three-way valve 141, a second Three-way valve 142, first electric oil pump 151, second electric oil pump 152 and heat sink 160.
  • the first motor cooler 121 and the second motor cooler 122 are respectively configured to cool the first motor and the second motor of the electric vehicle.
  • the oil outlet of the first motor cooler 121 is connected to the oil inlet of the first fuel injection pump 131
  • the oil outlet of the first fuel injection pump 131 is connected to the oil inlet (1) of the second three-way valve 142 .
  • the oil pump 131 is configured to inject oil to the gear of the first reducer connected to the first motor.
  • the first oil outlet (2) of the second three-way valve 142 is connected to the oil inlet of the first electric oil pump 151
  • the second oil outlet (3) of the second three-way valve 142 is connected to the inlet of the second electric oil pump 152. Oil port connection.
  • the oil outlet of the first electric oil pump 151 is connected to the oil inlet (1) of the first three-way valve 141, and the first oil outlet (2) of the first three-way valve 141 is connected to the oil inlet of the first motor cooler 121.
  • the second oil outlet (3) of the first three-way valve 141 is connected with the oil inlet of the heat sink 160, and the oil outlet of the heat sink 160 is connected with the oil inlet of the first motor cooler 121.
  • the oil outlet of the second electric oil pump 152 is connected to the oil inlet of the second motor cooler 122 .
  • the oil outlet of the second motor cooler 122 is connected to the oil inlet of the second fuel injection pump 132 .
  • the oil outlet is connected to the oil inlet of the first electric oil pump 151, and the second fuel injection pump 132 is configured to inject oil to the gear of the second reducer connected to the second motor.
  • the vehicle controller 110 is electrically connected to the first fuel injection pump 131, the second fuel injection pump 132, the first three-way valve 141, the second three-way valve 142, the first electric oil pump 151, the second electric oil pump 152 and the heat sink 160 respectively. .
  • the vehicle controller 110 controls the oil inlet (1) of the first three-way valve 141 to connect with the first oil outlet (2), and the oil inlet (1) and the second oil outlet (3) are closed.
  • the oil inlet (1) of the second three-way valve 142 is connected to the first oil outlet (2), the oil inlet (1) and the second oil outlet (3) are closed, and connected to the first electric oil pump 151 , the circuit formed by the first motor cooler 121 and the first fuel injection pump 131, the circuit where the heat dissipation device 160 is located is closed, and the circuit where the second electric oil pump 152 and the second motor cooler 122 are located is closed, so that the first motor can pass The heat generated by operation rapidly heats the lubricating oil.
  • the vehicle controller 110 controls the oil inlet (1) and the second outlet of the first three-way valve 141. Oil port (3) is connected, The oil inlet (1) and the first oil outlet (2) are closed and connected to a circuit formed by the first electric oil pump 151, the heat sink 160, the first motor cooler 121 and the first fuel injection pump 131. At the same time, the vehicle controller 110 controls the oil inlet (1) and the second oil outlet (3) of the second three-way valve 142 to be connected, and the oil inlet (1) and the first oil outlet (2) are closed.
  • the second preset value for example 85°C
  • the circuit formed by the second electric oil pump 152, the heat sink 160, the second motor cooler 122 and the second fuel injection pump 132 is connected.
  • the vehicle controller 110 controls the operation of the heat dissipation device 160 to cool down the lubricating oil in the pipeline.
  • Figure 6 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • the heat dissipation device can include a refrigeration circuit as shown in Figure 2.
  • the refrigeration circuit has been described in the embodiment shown in FIG. 2 and will not be described again in the embodiment of the present application.
  • FIG. 7 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • the heat dissipation device can include a water cooling circuit as shown in Figure 3. To speed up the cooling of the lubricating oil in the pipe.
  • the water cooling circuit has been described in the embodiment shown in FIG. 3 and will not be described again in the embodiment of the present application.
  • FIG. 8 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application.
  • the heat dissipation device may include a water cooling circuit and a refrigeration system as shown in FIG. 4 circuit, set up to accelerate the cooling of the lubricating oil in the pipe.
  • the water cooling circuit and the refrigeration circuit have been described in the embodiment shown in Figure 4, and will not be described again in the embodiment of the present application.
  • FIG. 9 is a flow chart of a method of controlling the cooling system of an electric vehicle provided by the embodiment of the present application. As shown in Figure 9, the method includes the following steps.
  • the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, motor cooler and fuel injection pump.
  • the fuel injection pump 130 is provided with an oil temperature sensor, which is configured to monitor the oil temperature in the fuel injection pump 130 and transmit the oil temperature back to the vehicle controller. 110.
  • the vehicle controller 110 controls the oil inlet (1) of the three-way valve 140 to communicate with the first oil outlet (2).
  • (1) and the second oil outlet (3) are closed, and the circuit formed by the electric oil pump 150, the motor cooler 120 and the fuel injection pump 130 is connected.
  • the circuit where the heat dissipation device 160 is located is closed so that the heat generated by the operation of the motor can be quickly passed through. Heat the lubricating oil.
  • the vehicle controller 110 controls the oil inlet (1) and the first oil outlet (2) of the first three-way valve 141 to be connected, the oil inlet (1) and the second oil outlet (3) are closed, and the second oil outlet (3) is closed.
  • the oil inlet (1) of the three-way valve 142 is connected with the first oil outlet (2), and the oil inlet The port (1) and the second oil outlet (3) are closed, connecting the circuit composed of the first electric oil pump 151, the first motor cooler 121 and the first fuel injection pump 131, the circuit where the heat dissipation device 160 is located is closed, and the second The circuit where the electric oil pump 152 and the second motor cooler 122 are located is shut off so that the lubricating oil can be quickly heated by the heat generated by the operation of the first motor.
  • the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, the heat sink, the motor cooler and the fuel injection pump.
  • the oil temperature rises.
  • a second preset value for example 85°C
  • the controller 110 controls the oil inlet (1) and the second oil outlet (3) of the three-way valve 140 to be connected, the oil inlet (1) and the first oil outlet (2) are closed, and connected to the electric oil pump 150 and heat dissipation.
  • the circuit composed of device 160, motor cooler 120 and fuel injection pump 130.
  • the vehicle controller 110 controls the operation of the heat dissipation device 160 to cool down the lubricating oil in the pipeline.
  • the cooled lubricating oil is sprayed to the gear of the reducer through the nozzle of the oil injection pump 130 to provide the reducer with lubricating oil at a suitable temperature to avoid excessive temperature of the lubricating oil, which may cause deterioration of the lubricating oil and affect the lubrication effect of the reducer, thereby affecting the reducer.
  • the problem of life is to improve the service life of lubricating oil and reducer.
  • the vehicle controller 110 For a four-wheel drive electric vehicle, when the heat generated by the motor operation of the electric vehicle causes the oil temperature to rise to a second preset value (for example, 85°C), as shown in Figures 5 to 8, the vehicle controller 110 The oil inlet (1) and the second oil outlet (3) of the first three-way valve 141 are controlled to be connected, the oil inlet (1) and the first oil outlet (2) are closed, and the first electric oil pump 151 and The heat sink 160, the first motor cooler 121 and the first fuel injection pump 131 form a circuit. At the same time, the vehicle controller 110 controls the oil inlet (1) and the second oil outlet (3) of the second three-way valve 142 to be connected, and the oil inlet (1) and the first oil outlet (2) are closed.
  • a second preset value for example 85°C
  • the circuit formed by the second electric oil pump 152, the heat sink 160, the second motor cooler 122 and the second fuel injection pump 132 is connected.
  • the vehicle controller 110 controls the operation of the heat dissipation device 160 to cool down the lubricating oil in the pipeline.
  • the rotation speed of the electric oil pump is inversely proportional to the oil temperature
  • the load of the fuel injection pump is directly proportional to the rotation speed of the output shaft of the reducer. relation.
  • the speed of the electric oil pump is directly proportional to the oil temperature
  • the load of the fuel injection pump is directly proportional to the speed of the output shaft of the reducer.
  • the electric oil pump works at a high speed (80% to 100% of the maximum speed); when the oil temperature If the temperature is greater than or equal to a certain value (-10°C) and less than another value (10°C), the electric oil pump will work at medium speed (50% to 80% of the maximum speed); when the oil temperature measured by the first oil temperature sensor If it is greater than or equal to a certain value (10°C), the electric oil pump will work at a low speed (30% to 50% of the maximum speed).
  • T1_oil1 for example -10°C
  • T1_oil1 for example -10°C
  • the electric oil pump works at a high speed (80% to 100% of the maximum speed); when the first oil temperature sensor measures If the oil temperature is less than or equal to the first fixed value (for example, 110°C) and greater than the second fixed value (for example, 100°C), the electric oil pump works at a medium speed (50% to 80% of the maximum speed); when the first oil temperature sensor If the measured oil temperature is less than or equal to the second fixed value (for example, 100°C), the electric oil pump operates at a low speed (30% to 50% of the maximum speed).
  • a first certain value for example, 110°C
  • the electric oil pump works at a high speed (80% to 100% of the maximum speed)
  • the first oil temperature sensor measures If the oil temperature is less than or equal to the first fixed value (for example, 110°C) and greater than the second fixed value (for example, 100°C)
  • the electric oil pump works at a medium speed (50% to 80% of the maximum speed)
  • the first oil temperature sensor If the measured oil temperature is less than or equal to the second fixed value
  • the fuel injection pump load is 30%; when the speed of the reducer output shaft is 1000 rpm, the fuel injection pump load is 40%; When the speed of the reducer output shaft is 1500rpm, the fuel injection pump load is 90%.
  • the faster the speed of the output shaft of the reducer the greater the load of the fuel injection pump and the greater the flow of oil injection, thus avoiding the problem that the gears of the reducer rotate too much and the lubricating oil cannot wet all the gears, improving the transmission efficiency of the gears and service life.
  • An embodiment of the present application also provides an electric vehicle, including an electric vehicle cooling system as provided in any of the above embodiments of the application, and having the same effect as the above-mentioned electric vehicle cooling system.
  • Figure 10 is a schematic structural diagram of an electric vehicle provided by an embodiment of the present application.
  • the electric vehicle includes the electric vehicle cooling system 100 provided in any of the above embodiments, and also includes a motor 200 connected to the electric vehicle cooling system 100 .

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Abstract

Provided are an electric vehicle cooling system, a control method and an electric vehicle. The electric vehicle cooling system comprises a vehicle controller (110), a motor cooler (120), a fuel injection pump (130), a three-way valve (140), an electric fuel pump (150) and a heat dissipation device (160). A fuel outlet of the motor cooler (120) is connected to a fuel inlet of the fuel injection pump (130), a fuel outlet of the fuel injection pump (130) is connected to a fuel inlet of the electric fuel pump (150), and the fuel injection pump (130) is configured to spray fuel to a gear of a speed reducer (190) of an electric vehicle. An fuel outlet of the electric fuel pump (150) is connected to a fuel inlet (1) of the three-way valve (140). A first fuel outlet (2) of the three-way valve (140) is connected to a fuel inlet of the motor cooler (120), a second fuel outlet (3) of the three-way valve (140) is connected to a fuel inlet of the heat dissipation device (160), and a fuel outlet of the heat dissipation device (160) is connected to the fuel inlet of the motor cooler (120). The vehicle controller (110) is separately electrically connected to the fuel injection pump (130), the three-way valve (140), the electric fuel pump (150), and the heat dissipation device (160).

Description

电动汽车冷却系统、控制方法及电动汽车Electric vehicle cooling system, control method and electric vehicle
本申请要求在2022年05月30日提交中国专利局、申请号为202210598875.0的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application with application number 202210598875.0, which was submitted to the China Patent Office on May 30, 2022. The entire content of this application is incorporated into this application by reference.
技术领域Technical field
本申请涉及电动汽车技术领域,例如涉及一种电动汽车冷却系统、控制方法及电动汽车。This application relates to the technical field of electric vehicles, for example, to an electric vehicle cooling system, a control method and an electric vehicle.
背景技术Background technique
在电动汽车技术领域中,由于电动机的输出功率特性,通常会采用减速器作为增加电动机输出扭矩、改变电动汽车整体的传动比的有效技术手段。通过设置减速器,可以很方便地通过提升电动机的转速以获得在高速区段更好的加速性能,从而避免了电动机在高转速下难以提升输出扭矩的缺陷。In the field of electric vehicle technology, due to the output power characteristics of the electric motor, a reducer is usually used as an effective technical means to increase the output torque of the electric motor and change the overall transmission ratio of the electric vehicle. By setting up a reducer, it is easy to increase the speed of the motor to obtain better acceleration performance in the high-speed section, thus avoiding the defect that the motor is difficult to increase the output torque at high speeds.
为实现更高的负载和更长的使用寿命,减速器中往往需要采用润滑油作为润滑介质。润滑油在低温状态下黏度较高,润滑表现较差。同时由于黏度过高,也会给减速器带来额外的阻力,进而造成额外的扭矩损耗,这在电动汽车上则直观地表现为续航里程的下降。In order to achieve higher load and longer service life, lubricating oil is often used as the lubricating medium in the reducer. Lubricating oil has higher viscosity at low temperatures and poor lubrication performance. At the same time, because the viscosity is too high, it will also bring additional resistance to the reducer, thereby causing additional torque loss, which is intuitively manifested as a decrease in cruising range in electric vehicles.
发明内容Contents of the invention
本申请提供了一种电动汽车冷却系统、控制方法及电动汽车,其能够利用电机运转产生的热量对润滑油加热,提高了能效,提高了电车汽车的续航里程。This application provides an electric vehicle cooling system, a control method and an electric vehicle, which can use the heat generated by the operation of the motor to heat the lubricating oil, thereby improving energy efficiency and extending the cruising range of the electric vehicle.
本申请提供了一种电动汽车冷却系统,包括整车控制器、电机冷却器、喷油泵、三通阀、电动油泵和散热装置;This application provides an electric vehicle cooling system, including a vehicle controller, a motor cooler, a fuel injection pump, a three-way valve, an electric oil pump and a heat dissipation device;
所述电机冷却器的出油口与所述喷油泵的进油口连接,所述喷油泵的出油口与所述电动油泵的进油口连接,所述喷油泵设置为向电动汽车的减速器的齿轮喷油;The oil outlet of the motor cooler is connected to the oil inlet of the fuel injection pump, the oil outlet of the fuel injection pump is connected to the oil inlet of the electric oil pump, and the fuel injection pump is configured to decelerate the electric vehicle. The gear of the machine is sprayed with oil;
所述电动油泵的出油口与所述三通阀的进油口连接;The oil outlet of the electric oil pump is connected to the oil inlet of the three-way valve;
所述三通阀的第一出油口与所述电机冷却器的进油口连接,所述三通阀的第二出油口与所述散热装置的进油口连接,所述散热装置的出油口与所述电机冷却器的进油口连接;The first oil outlet of the three-way valve is connected to the oil inlet of the motor cooler, and the second oil outlet of the three-way valve is connected to the oil inlet of the heat dissipation device. The oil outlet is connected to the oil inlet of the motor cooler;
所述整车控制器与所述喷油泵、三通阀、电动油泵和散热装置分别电连接。 The vehicle controller is electrically connected to the fuel injection pump, three-way valve, electric oil pump and heat dissipation device respectively.
在一个或多个实施例中,电动汽车冷却系统还包括膨胀油箱,所述膨胀油箱的进油口与所述电动油泵的出油口连接,所述膨胀油箱的出油口与所述电动油泵的进油口连接。In one or more embodiments, the electric vehicle cooling system further includes an expansion oil tank. The oil inlet of the expansion oil tank is connected to the oil outlet of the electric oil pump. The oil outlet of the expansion oil tank is connected to the electric oil pump. oil inlet connection.
在一个或多个实施例中,所述散热装置包括风冷散热器。In one or more embodiments, the heat dissipation device includes an air-cooled radiator.
在一个或多个实施例中,所述散热装置包括换热器、电动水泵、风冷散热器和膨胀水箱;In one or more embodiments, the heat dissipation device includes a heat exchanger, an electric water pump, an air-cooled radiator and an expansion tank;
所述换热器的进油口与所述三通阀的第二出油口连接,所述换热器的出油口与所述电机冷却器的进油口连接;The oil inlet of the heat exchanger is connected to the second oil outlet of the three-way valve, and the oil outlet of the heat exchanger is connected to the oil inlet of the motor cooler;
所述换热器的出水口与所述电动水泵的进水口连接,所述电动水泵的出水口与所述风冷散热器的进水口连接,所述风冷散热器的出水口与所述换热器的进水口连接;The water outlet of the heat exchanger is connected to the water inlet of the electric water pump, the water outlet of the electric water pump is connected to the water inlet of the air-cooled radiator, and the water outlet of the air-cooled radiator is connected to the water exchanger. Heater water inlet connection;
所述膨胀水箱的进水口与所述电动水泵的出水口连接,所述膨胀水箱的出水口与所述换热器的进水口连接;The water inlet of the expansion water tank is connected to the water outlet of the electric water pump, and the water outlet of the expansion water tank is connected to the water inlet of the heat exchanger;
所述电动水泵和所述风冷散热器均与所述整车控制器连接。The electric water pump and the air-cooled radiator are both connected to the vehicle controller.
在一个或多个实施例中,所述散热装置还包括水冷三通阀、空调换热器、冷却液泵和空调制冷设备;In one or more embodiments, the heat dissipation device also includes a water-cooled three-way valve, an air-conditioning heat exchanger, a coolant pump, and an air-conditioning and refrigeration equipment;
所述水冷三通阀的进水口与所述电动水泵的出水口连接,所述水冷三通阀的第一出水口与所述风冷散热器的进水口连接,所述水冷三通阀的第二出水口与所述空调换热器的进水口连接,所述空调换热器的出水口与所述换热器的进水口连接;The water inlet of the water-cooled three-way valve is connected to the water outlet of the electric water pump, the first water outlet of the water-cooled three-way valve is connected to the water inlet of the air-cooled radiator, and the third water-cooled three-way valve The second water outlet is connected to the water inlet of the air-conditioning heat exchanger, and the water outlet of the air-conditioning heat exchanger is connected to the water inlet of the heat exchanger;
所述空调换热器的出口与所述冷却液泵的进口连接,所述冷却液泵的出口与所述空调制冷设备的进口连接,所述空调制冷设备的出口与所述空调换热器的进口连接;The outlet of the air-conditioning heat exchanger is connected to the inlet of the coolant pump, the outlet of the coolant pump is connected to the inlet of the air-conditioning and refrigeration equipment, and the outlet of the air-conditioning and refrigeration equipment is connected to the inlet of the air-conditioning heat exchanger. import connection;
所述水冷三通阀、所述冷却液泵和所述空调制冷设备均与所述整车控制器电连接。The water-cooled three-way valve, the coolant pump and the air conditioning and refrigeration equipment are all electrically connected to the vehicle controller.
在一个或多个实施例中,电动汽车冷却系统还包括油温传感器和转速传感器;In one or more embodiments, the electric vehicle cooling system further includes an oil temperature sensor and a rotational speed sensor;
所述油温传感器设置于所述喷油泵内部,并与所述整车控制器电连接,设置为检测所述喷油泵中的油温;The oil temperature sensor is arranged inside the fuel injection pump and is electrically connected to the vehicle controller, and is configured to detect the oil temperature in the fuel injection pump;
所述转速传感器与所述整车控制器连接,设置为检测所述减速器的输出轴的转速。The rotation speed sensor is connected to the vehicle controller and configured to detect the rotation speed of the output shaft of the reducer.
在一个或多个实施例中,电动汽车冷却系统包括第一电机冷却器、第二电 机冷却器、第一喷油泵、第二喷油泵、第一三通阀、第二三通阀、第一电动油泵和第二电动油泵,所述第一电机冷却器和所述第二电机冷却器分别设置为为所述电动汽车的第一电机和第二电机冷却降温;In one or more embodiments, an electric vehicle cooling system includes a first motor cooler, a second motor cooler machine cooler, first fuel injection pump, second fuel injection pump, first three-way valve, second three-way valve, first electric oil pump and second electric oil pump, the first motor cooler and the second motor cooling The devices are respectively configured to cool the first motor and the second motor of the electric vehicle;
所述第一电机冷却器的出油口与所述第一喷油泵的进油口连接,所述第一喷油泵的出油口与所述第二三通阀的进油口连接,所述第一喷油泵设置为向与所述第一电机连接的第一减速器的齿轮喷油;The oil outlet of the first motor cooler is connected to the oil inlet of the first fuel injection pump, and the oil outlet of the first fuel injection pump is connected to the oil inlet of the second three-way valve. The first fuel injection pump is configured to inject oil to the gear of the first reducer connected to the first motor;
所述第二三通阀的第一出油口与所述第一电动油泵的进油口连接,所述第二三通阀的第二出油口与所述第二电动油泵的进油口连接;The first oil outlet of the second three-way valve is connected to the oil inlet of the first electric oil pump, and the second oil outlet of the second three-way valve is connected to the oil inlet of the second electric oil pump. connect;
所述第一电动油泵的出油口与所述第一三通阀的进油口连接,所述第一三通阀的第一出油口与所述第一电机冷却器的进油口连接,所述第一三通阀的第二出油口与所述散热装置的进油口连接,所述散热装置的出油口与所述第一电机冷却器的进油口连接;The oil outlet of the first electric oil pump is connected to the oil inlet of the first three-way valve, and the first oil outlet of the first three-way valve is connected to the oil inlet of the first motor cooler. , the second oil outlet of the first three-way valve is connected to the oil inlet of the heat sink, and the oil outlet of the heat sink is connected to the oil inlet of the first motor cooler;
所述第二电动油泵的出油口与所述第二电机冷却器的进油口连接,所述第二电机冷却器的出油口与所述第二喷油泵的进油口连接,所述第二喷油泵的出油口与所述第一电动油泵的进油口连接,所述第二喷油泵设置为向与所述第二电机连接的第二减速器的齿轮喷油;The oil outlet of the second electric oil pump is connected to the oil inlet of the second motor cooler, and the oil outlet of the second motor cooler is connected to the oil inlet of the second fuel injection pump. The oil outlet of the second fuel injection pump is connected to the oil inlet of the first electric oil pump, and the second fuel injection pump is configured to inject oil to the gear of the second reducer connected to the second motor;
所述整车控制器与所述第一喷油泵、第二喷油泵、第一三通阀、第二三通阀、第一电动油泵、第二电动油泵和散热装置分别电连接。The vehicle controller is electrically connected to the first fuel injection pump, the second fuel injection pump, the first three-way valve, the second three-way valve, the first electric oil pump, the second electric oil pump and the heat dissipation device respectively.
本申请还提供了一种电动汽车冷却系统控制方法,应用于本申请第一方面提供的电动汽车冷却系统,包括:This application also provides an electric vehicle cooling system control method, which is applied to the electric vehicle cooling system provided in the first aspect of this application, including:
在喷油泵内的油温低于第一预设值时,整车控制器控制三通阀动作,连通电动油泵、电机冷却器和喷油泵构成的回路;When the oil temperature in the fuel injection pump is lower than the first preset value, the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, motor cooler and fuel injection pump;
在电动汽车的电机运转产生的热量使得油温上升至第二预设值时,整车控制器控制三通阀动作,连通电动油泵、散热装置、电机冷却器和喷油泵构成的回路。When the heat generated by the operation of the motor of the electric vehicle causes the oil temperature to rise to the second preset value, the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, heat sink, motor cooler and fuel injection pump.
在一个或多个实施例中,在加热润滑油的过程中,所述电动油泵的转速与所述油温成反比例关系,所述喷油泵的负荷与所述减速器的输出轴的转速成正比例关系;In one or more embodiments, during the process of heating lubricating oil, the rotation speed of the electric oil pump is inversely proportional to the oil temperature, and the load of the fuel injection pump is directly proportional to the rotation speed of the output shaft of the reducer. relation;
在对润滑油降温的过程中,所述电动油泵的转速与所述油温成正比例关系,所述喷油泵的负荷与所述减速器的输出轴的转速成正比例关系。In the process of cooling the lubricating oil, the rotation speed of the electric oil pump is directly proportional to the oil temperature, and the load of the fuel injection pump is directly proportional to the rotation speed of the output shaft of the reducer.
本申请还提供了一种电动汽车,包括如本申请提供的电动汽车冷却系统。 This application also provides an electric vehicle, including the electric vehicle cooling system provided by this application.
附图说明Description of the drawings
图1为本申请实施例提供的一种电动汽车冷却系统的结构示意图;Figure 1 is a schematic structural diagram of an electric vehicle cooling system provided by an embodiment of the present application;
图2为本申请实施例提供的另一种电动汽车冷却系统的结构示意图;Figure 2 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application;
图3为本申请实施例提供的另一种电动汽车冷却系统的结构示意图;Figure 3 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application;
图4为本申请实施例提供的另一种电动汽车冷却系统的结构示意图;Figure 4 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application;
图5为本申请实施例提供的另一种电动汽车冷却系统的结构示意图;Figure 5 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application;
图6为本申请实施例提供的另一种电动汽车冷却系统的结构示意图;Figure 6 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application;
图7为本申请实施例提供的另一种电动汽车冷却系统的结构示意图;Figure 7 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application;
图8为本申请实施例提供的另一种电动汽车冷却系统的结构示意图;Figure 8 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application;
图9为本申请实施例提供的一种电动汽车冷却系统控制方法的流程图;Figure 9 is a flow chart of an electric vehicle cooling system control method provided by an embodiment of the present application;
图10为本申请实施例提供的一种电动汽车的结构示意图。Figure 10 is a schematic structural diagram of an electric vehicle provided by an embodiment of the present application.
具体实施方式Detailed ways
下面将结合附图对本申请实施例的技术方案作描述,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。The technical solutions of the embodiments of the present application will be described below with reference to the accompanying drawings. The described embodiments are only some, not all, of the embodiments of the present application.
在本申请的描述中,除非另有规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。可以根据实际情况理解上述术语在本申请中的含义。In the description of this application, unless otherwise specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral body; it can be It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium; it can be an internal connection between two components or an interaction between two components. The meanings of the above terms in this application can be understood according to the actual situation.
在本申请中,除非另有规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一特征和第二特征直接接触,也可以包括第一特征和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。此外,术语“第一”、“第二”,仅仅用于在描述上加以区分,并没有特殊的含义。In this application, unless otherwise specified and limited, a first feature "above" or "below" a second feature may include the first feature being in direct contact with the second feature, or it may include the first feature being in direct contact with the second feature. Not in direct contact but through additional characteristic contact between them. Furthermore, the terms "above", "above" and "above" a first feature on a second feature include the first feature being directly above and diagonally above the second feature, or simply mean that the first feature is higher in level than the second feature. “Below”, “under” and “under” the first feature is the second feature includes the first feature being directly below and diagonally below the second feature, or simply means that the first feature is less horizontally than the second feature. In addition, the terms "first" and "second" are only used to differentiate in description and have no special meaning.
本申请实施例提供了一种电动汽车冷却系统,包括整车控制器、电机冷却器、喷油泵、三通阀、电动油泵和散热装置;Embodiments of the present application provide an electric vehicle cooling system, including a vehicle controller, a motor cooler, a fuel injection pump, a three-way valve, an electric oil pump and a heat dissipation device;
电机冷却器的出油口与喷油泵的进油口连接,喷油泵的出油口与电动油泵 的进油口连接,喷油泵设置为向电动汽车的减速器的齿轮喷油;The oil outlet of the motor cooler is connected to the oil inlet of the fuel injection pump, and the oil outlet of the fuel injection pump is connected to the electric oil pump. The oil inlet is connected, and the fuel injection pump is set to inject oil to the gear of the reducer of the electric vehicle;
电动油泵的出油口与三通阀的进油口连接;The oil outlet of the electric oil pump is connected to the oil inlet of the three-way valve;
三通阀的第一出油口与电机冷却器的进油口连接,三通阀的第二出油口与散热装置的进油口连接,散热装置的出油口与电机冷却器的进油口连接;The first oil outlet of the three-way valve is connected to the oil inlet of the motor cooler, the second oil outlet of the three-way valve is connected to the oil inlet of the heat sink, and the oil outlet of the heat sink is connected to the oil inlet of the motor cooler. port connection;
整车控制器分别与喷油泵、三通阀、电动油泵和散热装置电连接。The vehicle controller is electrically connected to the fuel injection pump, three-way valve, electric oil pump and cooling device respectively.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行描述。The technical solutions in the embodiments of the present application will be described below with reference to the drawings in the embodiments of the present application.
图1为本申请实施例提供的一种电动汽车冷却系统的结构示意图,如图1所示,该系统包括整车控制器110、电机冷却器120、喷油泵130、三通阀140、电动油泵150和散热装置160。Figure 1 is a schematic structural diagram of an electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 1, the system includes a vehicle controller 110, a motor cooler 120, a fuel injection pump 130, a three-way valve 140, and an electric oil pump. 150 and heat sink 160.
电机冷却器120的出油口与喷油泵130的进油口连接,喷油泵130的出油口与电动油泵150的进油口连接,喷油泵130设置为向电动汽车的减速器190的齿轮喷油。电动油泵150的出油口与三通阀140的进油口(1)连接。三通阀140的第一出油口(2)与电机冷却器120的进油口连接,三通阀140的第二出油口(3)与散热装置160的进油口连接,散热装置160的出油口与电机冷却器120的进油口连接。The oil outlet of the motor cooler 120 is connected to the oil inlet of the fuel injection pump 130. The oil outlet of the fuel injection pump 130 is connected to the oil inlet of the electric oil pump 150. The fuel injection pump 130 is configured to inject oil into the gear of the reducer 190 of the electric vehicle. Oil. The oil outlet of the electric oil pump 150 is connected to the oil inlet (1) of the three-way valve 140. The first oil outlet (2) of the three-way valve 140 is connected to the oil inlet of the motor cooler 120, and the second oil outlet (3) of the three-way valve 140 is connected to the oil inlet of the heat sink 160. The heat sink 160 The oil outlet is connected with the oil inlet of the motor cooler 120.
整车控制器110与喷油泵130、三通阀140、电动油泵150和散热装置160分别电连接,设置为控制喷油泵130、三通阀140、电动油泵150和散热装置160工作。The vehicle controller 110 is electrically connected to the fuel injection pump 130, the three-way valve 140, the electric oil pump 150 and the heat sink 160 respectively, and is configured to control the operation of the fuel injection pump 130, the three-way valve 140, the electric oil pump 150 and the heat sink 160.
电机冷却器120设置为为电动汽车的驱动电机(图中M)冷却降温。示例性的,在本申请实施例中,电机冷却器120可以包括多条传输润滑油的管道,设置于驱动电机的外壳或缠绕在驱动电机的定子上,通过热交换的形式将驱动电机运转过程中产生的热量转移到电机冷却器中的润滑油上,从而实现为润滑油加热。行业上针对驱动电机的降温通常采用水冷方案,冷却水流经电机,单独构成一个冷却回路,成本较高,且驱动电机产生的热量无法得到有效利用,能效较低。本申请实施例将驱动电机产生的热量为减速器的润滑油加热,有效利用驱动电机运转过程中产生的热量,提高了能效。The motor cooler 120 is configured to cool the drive motor (M in the figure) of the electric vehicle. For example, in the embodiment of the present application, the motor cooler 120 may include a plurality of pipes for transmitting lubricating oil, which are arranged on the casing of the drive motor or wrapped around the stator of the drive motor, and the operation process of the drive motor is controlled through heat exchange. The heat generated in the motor is transferred to the lubricating oil in the motor cooler, thereby heating the lubricating oil. In the industry, water cooling solutions are usually used to cool down the drive motor. The cooling water flows through the motor to form a separate cooling circuit. The cost is high, and the heat generated by the drive motor cannot be effectively utilized, resulting in low energy efficiency. In the embodiment of the present application, the heat generated by the drive motor is used to heat the lubricating oil of the reducer, effectively utilizing the heat generated during the operation of the drive motor and improving energy efficiency.
喷油泵130设置有喷嘴,加热后的润滑油通过喷油泵130的喷嘴喷向减速器190的齿轮,为减速器190提供温度合适的润滑油,避免温度过低,润滑油粘度增大导致电动汽车续航里程下降的问题,提高了电动汽车的续航里程。示例性的,喷油泵130的喷嘴喷出的润滑油的流量可以由整车控制器110控制,例如,整车控制器110通过脉冲宽度调制控制喷油泵130的喷嘴喷出的润滑油的流量。目前,行业内对于减速器的润滑通常采用飞溅润滑的方式,即减速器 的一部分齿轮浸泡在润滑油里面,进行冷却,同时减速器的齿轮旋转时进行搅油,油液飞溅起来对减速器的齿轮进行润滑和冷却。减速器的齿轮在润滑油中搅油时阻力较大,传动效率较低。本申请实施例通过喷油泵向减速器的齿轮喷油,减少了齿轮转动的阻力,提高了传动效率,进而提高了电动汽车的续航里程。The fuel injection pump 130 is provided with a nozzle, and the heated lubricating oil is sprayed to the gear of the reducer 190 through the nozzle of the fuel injection pump 130 to provide the reducer 190 with lubricating oil at a suitable temperature to prevent the temperature from being too low and increasing the viscosity of the lubricating oil, which may cause electric vehicles The problem of reduced cruising range has improved the cruising range of electric vehicles. For example, the flow rate of the lubricating oil sprayed from the nozzle of the fuel injection pump 130 can be controlled by the vehicle controller 110. For example, the whole vehicle controller 110 controls the flow rate of the lubricating oil sprayed from the nozzle of the fuel injection pump 130 through pulse width modulation. At present, the lubrication of reducers in the industry usually uses splash lubrication, that is, the reducer Part of the gears are soaked in lubricating oil for cooling. At the same time, the oil is stirred when the gears of the reducer rotate. The oil splashes to lubricate and cool the gears of the reducer. The gears of the reducer have greater resistance when the oil is stirred in the lubricating oil, and the transmission efficiency is low. The embodiment of the present application injects oil into the gear of the reducer through a fuel injection pump, thereby reducing the resistance of the gear rotation, improving the transmission efficiency, and thereby increasing the cruising range of the electric vehicle.
散热装置160设置为在油温过高时,为润滑油降温,避免润滑油温度过高,导致润滑油变质,影响减速器润滑效果,进而影响减速器寿命的问题,提高了润滑油和减速器的使用寿命。散热装置160的散热形式可以是风冷散热、水冷散热或组合形式的散热方式,本申请实施例在此不做限定。The heat dissipation device 160 is set to cool down the lubricating oil when the oil temperature is too high, so as to avoid the problem that the lubricating oil temperature is too high, causing the lubricating oil to deteriorate, affecting the lubrication effect of the reducer, thereby affecting the life of the reducer, and improving the quality of the lubricating oil and the reducer. service life. The heat dissipation form of the heat dissipation device 160 may be air-cooling heat dissipation, water-cooling heat dissipation or a combination of heat dissipation methods, which are not limited in the embodiments of the present application.
示例性的,当外界环境温度低于预设温度(例如,35℃),且喷油泵130内润滑油的油温低于第一预设值时(例如,80℃)时,整车控制器110控制三通阀140的进油口(1)和第一出油口(2)连通,进油口(1)和第二出油口(3)关断,连通电动油泵150、电机冷却器120和喷油泵130构成的回路,散热装置160所在的回路关断,以便能通过电机运转产生的热量快速对润滑油加热。通过驱动电机运转产生的热量对电机冷却器120内的润滑油加热。加热后的润滑油通过喷油泵130的喷嘴喷向减速器190的齿轮,为减速器190提供温度合适的润滑油。润滑油通过喷油泵130的出口回流至电动油泵150,电动油泵150对润滑油进行加压,保证管道内的润滑油具有足够的压力,使得润滑油能够流经系统中的多个位置。For example, when the external environment temperature is lower than the preset temperature (for example, 35°C), and the oil temperature of the lubricating oil in the fuel injection pump 130 is lower than the first preset value (for example, 80°C), the vehicle controller 110 controls the oil inlet (1) of the three-way valve 140 to be connected to the first oil outlet (2), the oil inlet (1) and the second oil outlet (3) to be closed, and connected to the electric oil pump 150 and the motor cooler. 120 and the fuel injection pump 130, the circuit where the heat dissipation device 160 is located is turned off so that the lubricating oil can be quickly heated by the heat generated by the operation of the motor. The heat generated by the operation of the driving motor heats the lubricating oil in the motor cooler 120 . The heated lubricating oil is sprayed to the gear of the reducer 190 through the nozzle of the oil injection pump 130 to provide the reducer 190 with lubricating oil of appropriate temperature. The lubricating oil flows back to the electric oil pump 150 through the outlet of the fuel injection pump 130. The electric oil pump 150 pressurizes the lubricating oil to ensure that the lubricating oil in the pipeline has sufficient pressure so that the lubricating oil can flow through multiple locations in the system.
润滑油经加热后,油温上升,当油温达到第二预设值(例如,85℃)时,整车控制器110控制三通阀140的进油口(1)和第二出油口(3)连通,进油口(1)和第一出油口(2)关断,连通电动油泵150、散热装置160、电机冷却器120和喷油泵130构成的回路。整车控制器110控制散热装置160工作,为管道内的润滑油降温。降温后的润滑油通过喷油泵130的喷嘴喷向减速器190的齿轮,为减速器提供温度合适的润滑油,避免润滑油温度过高,导致润滑油变质,影响减速器润滑效果,进而影响减速器寿命的问题,提高了润滑油和减速器的使用寿命。After the lubricating oil is heated, the oil temperature rises. When the oil temperature reaches the second preset value (for example, 85°C), the vehicle controller 110 controls the oil inlet (1) and the second oil outlet of the three-way valve 140 (3) Connect, the oil inlet (1) and the first oil outlet (2) are closed, and the circuit composed of the electric oil pump 150, the heat sink 160, the motor cooler 120 and the fuel injection pump 130 is connected. The vehicle controller 110 controls the operation of the heat dissipation device 160 to cool down the lubricating oil in the pipeline. The cooled lubricating oil is sprayed to the gear of the reducer 190 through the nozzle of the oil injection pump 130 to provide the reducer with lubricating oil at a suitable temperature to avoid excessive temperature of the lubricating oil, which may cause deterioration of the lubricating oil and affect the lubrication effect of the reducer, thereby affecting deceleration. The problem of reducer life is improved, and the service life of lubricating oil and reducer is improved.
本申请实施例提供的电动汽车冷却系统,包括整车控制器110、电机冷却器120、喷油泵130、三通阀140、电动油泵150和散热装置160,电机冷却器120的出油口与喷油泵130的进油口连接,喷油泵130的出油口与电动油泵150的进油口连接,喷油泵130设置为向电动汽车的减速器190的齿轮喷油,电动油泵150的出油口与三通阀140的进油口(1)连接,三通阀140的第一出油口(2)与电机冷却器120的进油口连接,三通阀140的第二出油口(3)与散热装置160的进油口连接,散热装置160的出油口与电机冷却器120的进油口连接,整车 控制器110与喷油泵130、三通阀140、电动油泵150和散热装置160分别电连接。本申请实施例将驱动电机产生的热量为减速器190的润滑油加热,有效利用驱动电机运转过程中产生的热量,提高了能效;加热后的润滑油通过喷油泵130的喷嘴喷向减速器的齿轮,避免温度过低,润滑油粘度增大导致电动汽车续航里程下降的问题,提高了电动汽车的续航里程。在润滑油油温过高时,整车控制器110控制三通阀140连通散热装置160所在的回路,为润滑油降温,避免润滑油温度过高,导致润滑油变质,影响减速器的润滑效果,进而影响减速器寿命的问题,提高了润滑油和减速器的使用寿命。The electric vehicle cooling system provided by the embodiment of the present application includes a vehicle controller 110, a motor cooler 120, a fuel injection pump 130, a three-way valve 140, an electric oil pump 150 and a heat dissipation device 160. The oil outlet of the motor cooler 120 and the injection port are The oil inlet of the oil pump 130 is connected, and the oil outlet of the fuel injection pump 130 is connected with the oil inlet of the electric oil pump 150. The oil injection pump 130 is configured to inject oil to the gear of the reducer 190 of the electric vehicle. The oil outlet of the electric oil pump 150 is connected to the oil inlet of the electric vehicle. The oil inlet (1) of the three-way valve 140 is connected, the first oil outlet (2) of the three-way valve 140 is connected with the oil inlet of the motor cooler 120, and the second oil outlet (3) of the three-way valve 140 It is connected with the oil inlet of the heat dissipation device 160, and the oil outlet of the heat dissipation device 160 is connected with the oil inlet of the motor cooler 120. The whole vehicle The controller 110 is electrically connected to the fuel injection pump 130, the three-way valve 140, the electric oil pump 150 and the heat sink 160 respectively. In the embodiment of the present application, the heat generated by the drive motor is used to heat the lubricating oil of the reducer 190, effectively utilizing the heat generated during the operation of the drive motor and improving energy efficiency; the heated lubricating oil is sprayed to the reducer through the nozzle of the fuel injection pump 130. gears to avoid the problem of lowering the cruising range of electric vehicles caused by excessively low temperatures and increased viscosity of lubricating oil, and improves the cruising range of electric vehicles. When the lubricating oil temperature is too high, the vehicle controller 110 controls the three-way valve 140 to connect to the circuit where the heat dissipation device 160 is located to cool down the lubricating oil to prevent the lubricating oil temperature from being too high, causing the lubricating oil to deteriorate and affecting the lubrication effect of the reducer. , which in turn affects the life of the reducer and improves the service life of the lubricating oil and reducer.
在本申请的一些实施例中,电动汽车冷却系统还包括膨胀油箱,膨胀油箱的进油口与电动油泵的出油口连接,膨胀油箱的出油口与电动油泵的进油口连接。示例性的,如图1所示,电动汽车冷却系统还包括膨胀油箱170,膨胀油箱170的进油口与电动油泵150的出油口连接,膨胀油箱170的出油口与电动油泵150的进油口连接。膨胀油箱170通常未装满润滑油,可以起稳压的作用。由于电动汽车冷却系统是一个封闭的油路系统,当管路中油温变化时,润滑油的体积会相应发生变化,导致压力发生变化,膨胀油箱170为润滑油提供足够的体积膨胀或收缩空间,避免管路中压力过大或过小导致的管路损坏的问题,提高了电动汽车冷却系统的稳定性。膨胀油箱170也可以起到补油的作用,当管路中润滑油损耗变少时,膨胀油箱170可以及时向管路中补充润滑油。In some embodiments of the present application, the electric vehicle cooling system further includes an expansion oil tank, the oil inlet of the expansion oil tank is connected to the oil outlet of the electric oil pump, and the oil outlet of the expansion oil tank is connected to the oil inlet of the electric oil pump. Exemplarily, as shown in Figure 1, the electric vehicle cooling system also includes an expansion oil tank 170. The oil inlet of the expansion oil tank 170 is connected to the oil outlet of the electric oil pump 150. The oil outlet of the expansion oil tank 170 is connected to the inlet of the electric oil pump 150. Oil port connection. The expansion oil tank 170 is usually not filled with lubricating oil and can function as a pressure stabilizer. Since the electric vehicle cooling system is a closed oil circuit system, when the oil temperature in the pipeline changes, the volume of the lubricating oil will change accordingly, resulting in a change in pressure. The expansion oil tank 170 provides sufficient volume expansion or contraction space for the lubricating oil. It avoids the problem of pipeline damage caused by too high or too low pressure in the pipeline, and improves the stability of the electric vehicle cooling system. The expansion oil tank 170 can also play the role of replenishing oil. When the loss of lubricating oil in the pipeline decreases, the expansion oil tank 170 can replenish lubricating oil in the pipeline in time.
在本申请的一些实施例中,散热装置可以包括风冷散热器。示例性的,如图1所示,散热装置160包括风冷散热器161,风冷散热器161包括散热风扇。管道内的润滑油与风冷散热器161进行热交换,将热量转移至风冷散热器161的表面。散热风扇转动,加快风冷散热器161的表面的空气流动速度,提高散热效率。示例性的,风冷散热器161的表面设置多个散热鳍片,设置为增大与外界空气的接触面积,提高散热效率。In some embodiments of the present application, the heat dissipation device may include an air-cooled radiator. For example, as shown in FIG. 1 , the heat dissipation device 160 includes an air-cooling radiator 161 , and the air-cooling radiator 161 includes a cooling fan. The lubricating oil in the pipe exchanges heat with the air-cooled radiator 161 and transfers the heat to the surface of the air-cooled radiator 161 . The cooling fan rotates to accelerate the air flow speed on the surface of the air-cooled radiator 161 and improve the heat dissipation efficiency. For example, a plurality of heat dissipation fins are provided on the surface of the air-cooled radiator 161 to increase the contact area with outside air and improve heat dissipation efficiency.
在本申请的一些实施例中,散热装置160可以包括制冷回路,制冷回路设置为制冷,并通过回路中的冷却液与润滑油进行热交换,对润滑油进行降温,加快润滑油的冷却速度。In some embodiments of the present application, the heat dissipation device 160 may include a refrigeration circuit. The refrigeration circuit is configured to cool down the lubricating oil through heat exchange between the coolant in the circuit and the lubricating oil, thereby accelerating the cooling rate of the lubricating oil.
图2为本申请实施例提供的另一种电动汽车冷却系统的结构示意图,如图2所示,在图1所示的实施例的基础上,散热装置可以包括制冷回路,制冷回路包括空调换热器162、冷却液泵163和空调制冷设备164。空调换热器162的进油口与三通阀140的第二出油口(3)连接,空调换热器162的出油口与电机冷却器120的进油口连接。空调换热器162的进液口与空调制冷设备164的出液口连接,空调换热器162的出液口与冷却液泵163的进液口连接。冷却液泵163的出液口与空调制冷设备164的进液口连接。 Figure 2 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 2, based on the embodiment shown in Figure 1, the heat dissipation device can include a refrigeration circuit, and the refrigeration circuit includes an air conditioner. Heater 162, coolant pump 163 and air conditioning and refrigeration equipment 164. The oil inlet of the air conditioning heat exchanger 162 is connected to the second oil outlet (3) of the three-way valve 140, and the oil outlet of the air conditioning heat exchanger 162 is connected to the oil inlet of the motor cooler 120. The liquid inlet of the air conditioning heat exchanger 162 is connected to the liquid outlet of the air conditioning and refrigeration equipment 164 , and the liquid outlet of the air conditioning heat exchanger 162 is connected to the liquid inlet of the coolant pump 163 . The liquid outlet of the coolant pump 163 is connected with the liquid inlet of the air conditioning and refrigeration equipment 164 .
空调制冷设备164设置为对冷却回路中的冷却液制冷,制冷后的冷却液送入空调换热器162与润滑液进行热交换,实现润滑液的降温。热交换后的冷却液经冷却液泵163加压后回流至空调制冷设备164。其中,整车控制器110与空调制冷设备164和冷却液泵163分别连接,实现对空调制冷设备164和冷却液泵163的控制。The air-conditioning and refrigeration equipment 164 is configured to cool the cooling liquid in the cooling circuit, and the cooled liquid is sent to the air-conditioning heat exchanger 162 for heat exchange with the lubricating liquid to achieve cooling of the lubricating liquid. The heat-exchanged coolant is pressurized by the coolant pump 163 and then flows back to the air conditioning and refrigeration equipment 164 . Among them, the vehicle controller 110 is connected to the air conditioning and refrigeration equipment 164 and the coolant pump 163 respectively to realize the control of the air conditioning and refrigeration equipment 164 and the coolant pump 163.
在本申请的一些实施例中,为了增大散热装置的散热效率,加快润滑油的冷却速度,散热装置可以包括换热器、电动水泵、风冷散热器和膨胀水箱。换热器的进油口与三通阀的第二出油口连接,换热器的出油口与电机冷却器的进油口连接。换热器的出水口与电动水泵的进水口连接,电动水泵的出水口与风冷散热器的进水口连接,风冷散热器的出水口与换热器的进水口连接。膨胀水箱的进水口与电动水泵的出水口连接,膨胀水箱的出水口与换热器的进水口连接。电动水泵和风冷散热器均与整车控制器连接。In some embodiments of the present application, in order to increase the heat dissipation efficiency of the heat dissipation device and speed up the cooling speed of the lubricating oil, the heat dissipation device may include a heat exchanger, an electric water pump, an air-cooled radiator, and an expansion tank. The oil inlet of the heat exchanger is connected to the second oil outlet of the three-way valve, and the oil outlet of the heat exchanger is connected to the oil inlet of the motor cooler. The water outlet of the heat exchanger is connected to the water inlet of the electric water pump, the water outlet of the electric water pump is connected to the water inlet of the air-cooled radiator, and the water outlet of the air-cooled radiator is connected to the water inlet of the heat exchanger. The water inlet of the expansion water tank is connected to the water outlet of the electric water pump, and the water outlet of the expansion water tank is connected to the water inlet of the heat exchanger. The electric water pump and air-cooled radiator are connected to the vehicle controller.
图3为本申请实施例提供的另一种电动汽车冷却系统的结构示意图,如图3所示,该实施例在图1所示的实施例的基础上,对散热装置进行说明,散热装置160可以包括换热器165、电动水泵166、风冷散热器161和膨胀水箱167。换热器165的进油口与三通阀140的第二出油口(3)连接,换热器165的出油口与电机冷却器120的进油口连接。换热器165的出水口与电动水泵166的进水口连接,电动水泵166的出水口与风冷散热器161的进水口连接,风冷散热器161的出水口与换热器165的进水口连接。膨胀水箱167的进水口与电动水泵166的出水口连接,膨胀水箱167的出水口与换热器165的进水口连接。电动水泵166和风冷散热器161均与整车控制器110连接。整车控制器110设置为控制电动水泵166和风冷散热器161工作,例如,转动速率控制等,本申请实施例在此不做限定。Figure 3 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 3, this embodiment explains the heat dissipation device based on the embodiment shown in Figure 1. The heat dissipation device 160 It may include a heat exchanger 165, an electric water pump 166, an air-cooled radiator 161 and an expansion tank 167. The oil inlet of the heat exchanger 165 is connected to the second oil outlet (3) of the three-way valve 140, and the oil outlet of the heat exchanger 165 is connected to the oil inlet of the motor cooler 120. The water outlet of the heat exchanger 165 is connected to the water inlet of the electric water pump 166, the water outlet of the electric water pump 166 is connected to the water inlet of the air-cooled radiator 161, and the water outlet of the air-cooled radiator 161 is connected to the water inlet of the heat exchanger 165. . The water inlet of the expansion water tank 167 is connected to the water outlet of the electric water pump 166 , and the water outlet of the expansion water tank 167 is connected to the water inlet of the heat exchanger 165 . The electric water pump 166 and the air-cooled radiator 161 are both connected to the vehicle controller 110 . The vehicle controller 110 is configured to control the operation of the electric water pump 166 and the air-cooled radiator 161, for example, rotation rate control, etc. The embodiment of the present application is not limited here.
三通阀140的第二出油口(3)流出的高温润滑油在换热器165中与水进行热交换,实现润滑油的降温。热交换后,高温的水经电动水泵166送入风冷散热器161进行散热,并在散热后回流至换热器165中继续与润滑油进行热交换。电动水泵166设置为对管道内的水加压,维持水循环过程。膨胀水箱167和膨胀油箱的作用类似,起到稳定管道中水压和补充管道中水的作用。本实施例通过换热器165对润滑油降温,增大散热装置的散热效率,加快润滑油的冷却速度。The high-temperature lubricating oil flowing out of the second oil outlet (3) of the three-way valve 140 exchanges heat with water in the heat exchanger 165 to achieve cooling of the lubricating oil. After heat exchange, the high-temperature water is sent to the air-cooled radiator 161 for heat dissipation through the electric water pump 166, and returns to the heat exchanger 165 after heat dissipation to continue heat exchange with the lubricating oil. The electric water pump 166 is configured to pressurize the water in the pipeline to maintain the water circulation process. The expansion water tank 167 has a similar function to the expansion oil tank, and plays the role of stabilizing the water pressure in the pipeline and replenishing the water in the pipeline. In this embodiment, the heat exchanger 165 is used to cool down the lubricating oil, thereby increasing the heat dissipation efficiency of the heat dissipation device and accelerating the cooling speed of the lubricating oil.
在本申请的一些实施例中,为了提高水冷回路中冷却水的散热效率,进而加快润滑油的冷却速度,散热装置还包括水冷三通阀、空调换热器、冷却液泵和空调制冷设备。水冷三通阀的进水口与电动水泵的出水口连接,水冷三通阀的第一出水口与风冷散热器的进水口连接,水冷三通阀的第二出水口与空调换 热器的进水口连接,空调换热器的出水口与换热器的进水口连接。空调换热器的出口与冷却液泵的进口连接,冷却液泵的出口与空调制冷设备的进口连接,空调制冷设备的出口与空调换热器的进口连接。水冷三通阀、冷却液泵和空调制冷设备均与整车控制器电连接。In some embodiments of the present application, in order to improve the heat dissipation efficiency of the cooling water in the water cooling circuit and thereby speed up the cooling speed of the lubricating oil, the heat dissipation device also includes a water-cooling three-way valve, an air-conditioning heat exchanger, a coolant pump, and an air-conditioning and refrigeration equipment. The water inlet of the water-cooled three-way valve is connected to the water outlet of the electric water pump, the first water outlet of the water-cooled three-way valve is connected to the water inlet of the air-cooled radiator, and the second water outlet of the water-cooled three-way valve is connected to the air conditioner. The water inlet of the heat exchanger is connected, and the water outlet of the air conditioner heat exchanger is connected with the water inlet of the heat exchanger. The outlet of the air-conditioning heat exchanger is connected to the inlet of the coolant pump, the outlet of the coolant pump is connected to the inlet of the air-conditioning and refrigeration equipment, and the outlet of the air-conditioning and refrigeration equipment is connected to the inlet of the air-conditioning heat exchanger. The water-cooled three-way valve, coolant pump and air conditioning and refrigeration equipment are all electrically connected to the vehicle controller.
图4为本申请实施例提供的另一种电动汽车冷却系统的结构示意图,如图4所示,该实施例在图3所示的实施例的基础上,散热装置还包括水冷三通阀168、空调换热器162、冷却液泵163和空调制冷设备164。水冷三通阀168的进水口(1)与电动水泵166的出水口连接,水冷三通阀168的第一出水口(2)与风冷散热器161的进水口连接,水冷三通阀168的第二出水口(3)与空调换热器162的进水口连接,空调换热器162的出水口与换热器165的进水口连接。空调换热器162的出口与冷却液泵163的进口连接,冷却液泵163的出口与空调制冷设备164的进口连接,空调制冷设备164的出口与空调换热器162的进口连接。水冷三通阀168、冷却液泵163和空调制冷设备164均与整车控制器110电连接。Figure 4 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 4, this embodiment is based on the embodiment shown in Figure 3. The heat dissipation device also includes a water-cooled three-way valve 168. , air conditioning heat exchanger 162, coolant pump 163 and air conditioning refrigeration equipment 164. The water inlet (1) of the water-cooled three-way valve 168 is connected to the water outlet of the electric water pump 166. The first water outlet (2) of the water-cooled three-way valve 168 is connected to the water inlet of the air-cooled radiator 161. The second water outlet (3) is connected to the water inlet of the air conditioning heat exchanger 162, and the water outlet of the air conditioning heat exchanger 162 is connected to the water inlet of the heat exchanger 165. The outlet of the air conditioning heat exchanger 162 is connected to the inlet of the coolant pump 163 , the outlet of the coolant pump 163 is connected to the inlet of the air conditioning and refrigeration equipment 164 , and the outlet of the air conditioning and refrigeration equipment 164 is connected to the inlet of the air conditioning heat exchanger 162 . The water-cooling three-way valve 168, the coolant pump 163 and the air conditioning and refrigeration equipment 164 are all electrically connected to the vehicle controller 110.
在本申请的一些实施例中,上述实施例中的电动汽车冷却系统还包括油温传感器133和转速传感器180。油温传感器133设置为检测喷油泵130内的油温,转速传感器180设置为监测减速器190的输出轴的转速。示例性的,油温传感器133设置于喷油泵130的内部,并与整车控制器110电连接。转速传感器180设置于减速器190内,转速传感器180与整车控制器110连接。In some embodiments of the present application, the electric vehicle cooling system in the above embodiments further includes an oil temperature sensor 133 and a rotational speed sensor 180 . The oil temperature sensor 133 is configured to detect the oil temperature in the fuel injection pump 130 , and the rotation speed sensor 180 is configured to monitor the rotation speed of the output shaft of the reducer 190 . For example, the oil temperature sensor 133 is disposed inside the fuel injection pump 130 and is electrically connected to the vehicle controller 110 . The rotation speed sensor 180 is installed in the reducer 190 , and the rotation speed sensor 180 is connected to the vehicle controller 110 .
上述实施例中,以电动汽车为双驱(即电动汽车包括一个驱动电机)为例对本申请进行示例性说明,在本申请的其他实施例中,电动汽车也可以是四驱(即电动汽车包括两个驱动电机)。下面,将对四驱的电动汽车的冷却系统进行示例性说明。In the above embodiment, the electric vehicle is a dual-wheel drive (that is, the electric vehicle includes a drive motor) as an example to illustrate the present application. In other embodiments of the present application, the electric vehicle may also be a four-wheel drive (that is, the electric vehicle includes a drive motor). two drive motors). Below, an exemplary description will be given of the cooling system of a four-wheel drive electric vehicle.
电动汽车冷却系统包括第一电机冷却器、第二电机冷却器、第一喷油泵、第二喷油泵、第一三通阀、第二三通阀、第一电动油泵和第二电动油泵,第一电机冷却器和第二电机冷却器分别设置为为电动汽车的第一电机和第二电机冷却降温。第一电机冷却器的出油口与第一喷油泵的进油口连接,第一喷油泵的出油口与第二三通阀的进油口连接,第一喷油泵设置为向与第一电机连接的第一减速器的齿轮喷油。第二三通阀的第一出油口与第一电动油泵的进油口连接,第二三通阀的第二出油口与第二电动油泵的进油口连接。第一电动油泵的出油口与第一三通阀的进油口连接,第一三通阀的第一出油口与第一电机冷却器的进油口连接,第一三通阀的第二出油口与散热装置的进油口连接,散热装置的出油口与第一电机冷却器的进油口连接。第二电动油泵的出油口与第二电机冷却器的进油口连接,第一电机冷却器的出油口与第二喷油泵的进油口连接,第 二喷油泵的出油口与第一电动油泵的进油口连接,第二喷油泵设置为向与第二电机连接的第二减速器的齿轮喷油。整车控制器分别与第一喷油泵、第二喷油泵、第一三通阀、第二三通阀、第一电动油泵、第二电动油泵和散热装置电连接。The electric vehicle cooling system includes a first motor cooler, a second motor cooler, a first fuel injection pump, a second fuel injection pump, a first three-way valve, a second three-way valve, a first electric oil pump and a second electric oil pump. A motor cooler and a second motor cooler are respectively configured to cool the first motor and the second motor of the electric vehicle. The oil outlet of the first motor cooler is connected to the oil inlet of the first fuel injection pump. The oil outlet of the first fuel injection pump is connected to the oil inlet of the second three-way valve. The first fuel injection pump is configured to connect to the first fuel injection pump. The gear of the first reducer connected to the motor is sprayed with oil. The first oil outlet of the second three-way valve is connected to the oil inlet of the first electric oil pump, and the second oil outlet of the second three-way valve is connected to the oil inlet of the second electric oil pump. The oil outlet of the first electric oil pump is connected to the oil inlet of the first three-way valve, the first oil outlet of the first three-way valve is connected to the oil inlet of the first motor cooler, and the first oil outlet of the first three-way valve is connected to the oil inlet of the first motor cooler. The second oil outlet is connected to the oil inlet of the heat sink, and the oil outlet of the heat sink is connected to the oil inlet of the first motor cooler. The oil outlet of the second electric oil pump is connected to the oil inlet of the second motor cooler. The oil outlet of the first motor cooler is connected to the oil inlet of the second fuel injection pump. The oil outlet of the second fuel injection pump is connected to the oil inlet of the first electric oil pump, and the second fuel injection pump is configured to inject oil to the gear of the second reducer connected to the second motor. The vehicle controller is electrically connected to the first fuel injection pump, the second fuel injection pump, the first three-way valve, the second three-way valve, the first electric oil pump, the second electric oil pump and the heat sink respectively.
图5为本申请实施例提供的另一种电动汽车冷却系统的结构示意图,如图5所示,该实施例在图1所示的实施例的基础上,将单电机驱动改为双电机驱动。示例性的,电动汽车冷却系统包括整车控制器110、第一电机冷却器121、第二电机冷却器122、第一喷油泵131、第二喷油泵132、第一三通阀141、第二三通阀142、第一电动油泵151、第二电动油泵152和散热装置160。Figure 5 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 5, this embodiment is based on the embodiment shown in Figure 1, and changes the single motor drive to a dual motor drive. . Exemplarily, the electric vehicle cooling system includes a vehicle controller 110, a first motor cooler 121, a second motor cooler 122, a first fuel injection pump 131, a second fuel injection pump 132, a first three-way valve 141, a second Three-way valve 142, first electric oil pump 151, second electric oil pump 152 and heat sink 160.
第一电机冷却器121和第二电机冷却器122分别设置为为电动汽车的第一电机和第二电机冷却降温。第一电机冷却器121的出油口与第一喷油泵131的进油口连接,第一喷油泵131的出油口与第二三通阀142的进油口(1)连接,第一喷油泵131设置为向与第一电机连接的第一减速器的齿轮喷油。第二三通阀142的第一出油口(2)与第一电动油泵151的进油口连接,第二三通阀142的第二出油口(3)与第二电动油泵152的进油口连接。第一电动油泵151的出油口与第一三通阀141的进油口(1)连接,第一三通阀141的第一出油口(2)与第一电机冷却器121的进油口连接,第一三通阀141的第二出油口(3)与散热装置160的进油口连接,散热装置160的出油口与第一电机冷却器121的进油口连接。第二电动油泵152的出油口与第二电机冷却器122的进油口连接,第二电机冷却器122的出油口与第二喷油泵132的进油口连接,第二喷油泵132的出油口与第一电动油泵151的进油口连接,第二喷油泵132设置为向与第二电机连接的第二减速器的齿轮喷油。整车控制器110与第一喷油泵131、第二喷油泵132、第一三通阀141、第二三通阀142、第一电动油泵151、第二电动油泵152和散热装置160分别电连接。The first motor cooler 121 and the second motor cooler 122 are respectively configured to cool the first motor and the second motor of the electric vehicle. The oil outlet of the first motor cooler 121 is connected to the oil inlet of the first fuel injection pump 131 , and the oil outlet of the first fuel injection pump 131 is connected to the oil inlet (1) of the second three-way valve 142 . The oil pump 131 is configured to inject oil to the gear of the first reducer connected to the first motor. The first oil outlet (2) of the second three-way valve 142 is connected to the oil inlet of the first electric oil pump 151, and the second oil outlet (3) of the second three-way valve 142 is connected to the inlet of the second electric oil pump 152. Oil port connection. The oil outlet of the first electric oil pump 151 is connected to the oil inlet (1) of the first three-way valve 141, and the first oil outlet (2) of the first three-way valve 141 is connected to the oil inlet of the first motor cooler 121. The second oil outlet (3) of the first three-way valve 141 is connected with the oil inlet of the heat sink 160, and the oil outlet of the heat sink 160 is connected with the oil inlet of the first motor cooler 121. The oil outlet of the second electric oil pump 152 is connected to the oil inlet of the second motor cooler 122 . The oil outlet of the second motor cooler 122 is connected to the oil inlet of the second fuel injection pump 132 . The oil outlet is connected to the oil inlet of the first electric oil pump 151, and the second fuel injection pump 132 is configured to inject oil to the gear of the second reducer connected to the second motor. The vehicle controller 110 is electrically connected to the first fuel injection pump 131, the second fuel injection pump 132, the first three-way valve 141, the second three-way valve 142, the first electric oil pump 151, the second electric oil pump 152 and the heat sink 160 respectively. .
示例性的,当外界环境温度低于预设温度(例如,35℃),且第一喷油泵131或第二喷油泵132内润滑油的油温低于第一预设值时(例如,80℃)时,整车控制器110控制第一三通阀141的进油口(1)和第一出油口(2)连通,进油口(1)和第二出油口(3)关断,第二三通阀142的进油口(1)和第一出油口(2)连通,进油口(1)和第二出油口(3)关断,连通第一电动油泵151、第一电机冷却器121和第一喷油泵131构成的回路,散热装置160所在的回路关断,第二电动油泵152和第二电机冷却器122所在的回路关断,以便能通过第一电机运转产生的热量快速对润滑油加热。For example, when the external environment temperature is lower than the preset temperature (for example, 35°C), and the oil temperature of the lubricating oil in the first fuel injection pump 131 or the second fuel injection pump 132 is lower than the first preset value (for example, 80°C) ℃), the vehicle controller 110 controls the oil inlet (1) of the first three-way valve 141 to connect with the first oil outlet (2), and the oil inlet (1) and the second oil outlet (3) are closed. off, the oil inlet (1) of the second three-way valve 142 is connected to the first oil outlet (2), the oil inlet (1) and the second oil outlet (3) are closed, and connected to the first electric oil pump 151 , the circuit formed by the first motor cooler 121 and the first fuel injection pump 131, the circuit where the heat dissipation device 160 is located is closed, and the circuit where the second electric oil pump 152 and the second motor cooler 122 are located is closed, so that the first motor can pass The heat generated by operation rapidly heats the lubricating oil.
润滑油经加热后,油温上升,当油温达到第二预设值(例如,85℃)时,整车控制器110控制第一三通阀141的进油口(1)和第二出油口(3)连通, 进油口(1)和第一出油口(2)关断,连通第一电动油泵151、散热装置160、第一电机冷却器121和第一喷油泵131构成的回路。同时,整车控制器110控制第二三通阀142的进油口(1)和第二出油口(3)连通,进油口(1)和第一出油口(2)关断,连通第二电动油泵152、散热装置160、第二电机冷却器122和第二喷油泵132构成的回路。整车控制器110控制散热装置160工作,为管道内的润滑油降温。After the lubricating oil is heated, the oil temperature rises. When the oil temperature reaches the second preset value (for example, 85°C), the vehicle controller 110 controls the oil inlet (1) and the second outlet of the first three-way valve 141. Oil port (3) is connected, The oil inlet (1) and the first oil outlet (2) are closed and connected to a circuit formed by the first electric oil pump 151, the heat sink 160, the first motor cooler 121 and the first fuel injection pump 131. At the same time, the vehicle controller 110 controls the oil inlet (1) and the second oil outlet (3) of the second three-way valve 142 to be connected, and the oil inlet (1) and the first oil outlet (2) are closed. The circuit formed by the second electric oil pump 152, the heat sink 160, the second motor cooler 122 and the second fuel injection pump 132 is connected. The vehicle controller 110 controls the operation of the heat dissipation device 160 to cool down the lubricating oil in the pipeline.
图6为本申请实施例提供的另一种电动汽车冷却系统的结构示意图,如图6所示,类似的,对于四驱的电动汽车,散热装置可以包括如图2所示的制冷回路,设置为使得冷却管道内的润滑油加快散热。制冷回路在图2所示的实施例中已有记载,本申请实施例在此不再赘述。Figure 6 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 6, similarly, for a four-wheel drive electric vehicle, the heat dissipation device can include a refrigeration circuit as shown in Figure 2. In order to speed up the heat dissipation of the lubricating oil in the cooling pipe. The refrigeration circuit has been described in the embodiment shown in FIG. 2 and will not be described again in the embodiment of the present application.
图7为本申请实施例提供的另一种电动汽车冷却系统的结构示意图,如图7所示,类似的,对于四驱的电动汽车,散热装置可以包括如图3所示的水冷回路,设置为加速冷却管道内的润滑油。水冷回路在图3所示的实施例中已有记载,本申请实施例在此不再赘述。Figure 7 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in Figure 7, similarly, for a four-wheel drive electric vehicle, the heat dissipation device can include a water cooling circuit as shown in Figure 3. To speed up the cooling of the lubricating oil in the pipe. The water cooling circuit has been described in the embodiment shown in FIG. 3 and will not be described again in the embodiment of the present application.
图8为本申请实施例提供的另一种电动汽车冷却系统的结构示意图,如图8所示,类似的,对于四驱的电动汽车,散热装置可以包括如图4所示的水冷回路和制冷回路,设置为加速冷却管道内的润滑油。水冷回路和制冷回路在图4所示的实施例中已有记载,本申请实施例在此不再赘述。FIG. 8 is a schematic structural diagram of another electric vehicle cooling system provided by an embodiment of the present application. As shown in FIG. 8 , similarly, for a four-wheel drive electric vehicle, the heat dissipation device may include a water cooling circuit and a refrigeration system as shown in FIG. 4 circuit, set up to accelerate the cooling of the lubricating oil in the pipe. The water cooling circuit and the refrigeration circuit have been described in the embodiment shown in Figure 4, and will not be described again in the embodiment of the present application.
本申请实施例还提供了一种电动汽车冷却系统控制方法,图9为本申请实施例提供的一种电动汽车冷却系统控制方法的流程图,如图9所示,该方法包括以下步骤。The embodiment of the present application also provides a method for controlling the cooling system of an electric vehicle. Figure 9 is a flow chart of a method of controlling the cooling system of an electric vehicle provided by the embodiment of the present application. As shown in Figure 9, the method includes the following steps.
S101、在喷油泵内的油温低于第一预设值时,整车控制器控制三通阀动作,连通电动油泵、电机冷却器和喷油泵构成的回路。S101. When the oil temperature in the fuel injection pump is lower than the first preset value, the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, motor cooler and fuel injection pump.
示例性的,以图2-图4所示的实施例为例,喷油泵130内设置有油温传感器,设置为监测喷油泵130内的油温,并将油温回传给整车控制器110。在油温低于第一预设值时(例如,80℃)时,整车控制器110控制三通阀140的进油口(1)和第一出油口(2)连通,进油口(1)和第二出油口(3)关断,连通电动油泵150、电机冷却器120和喷油泵130构成的回路,散热装置160所在的回路关断,以便能通过电机运转产生的热量快速对润滑油加热。Illustratively, taking the embodiment shown in FIGS. 2-4 as an example, the fuel injection pump 130 is provided with an oil temperature sensor, which is configured to monitor the oil temperature in the fuel injection pump 130 and transmit the oil temperature back to the vehicle controller. 110. When the oil temperature is lower than the first preset value (for example, 80°C), the vehicle controller 110 controls the oil inlet (1) of the three-way valve 140 to communicate with the first oil outlet (2). (1) and the second oil outlet (3) are closed, and the circuit formed by the electric oil pump 150, the motor cooler 120 and the fuel injection pump 130 is connected. The circuit where the heat dissipation device 160 is located is closed so that the heat generated by the operation of the motor can be quickly passed through. Heat the lubricating oil.
对于四驱的电动汽车,如图5-图8所示,当第一喷油泵131或第二喷油泵132内润滑油的油温低于第一预设值时(例如,80℃)时,整车控制器110控制第一三通阀141的进油口(1)和第一出油口(2)连通,进油口(1)和第二出油口(3)关断,第二三通阀142的进油口(1)和第一出油口(2)连通,进油 口(1)和第二出油口(3)关断,连通第一电动油泵151、第一电机冷却器121和第一喷油泵131构成的回路,散热装置160所在的回路关断,第二电动油泵152和第二电机冷却器122所在的回路关断,以便能通过第一电机运转产生的热量快速对润滑油加热。For a four-wheel drive electric vehicle, as shown in Figures 5-8, when the oil temperature of the lubricating oil in the first fuel injection pump 131 or the second fuel injection pump 132 is lower than the first preset value (for example, 80°C), The vehicle controller 110 controls the oil inlet (1) and the first oil outlet (2) of the first three-way valve 141 to be connected, the oil inlet (1) and the second oil outlet (3) are closed, and the second oil outlet (3) is closed. The oil inlet (1) of the three-way valve 142 is connected with the first oil outlet (2), and the oil inlet The port (1) and the second oil outlet (3) are closed, connecting the circuit composed of the first electric oil pump 151, the first motor cooler 121 and the first fuel injection pump 131, the circuit where the heat dissipation device 160 is located is closed, and the second The circuit where the electric oil pump 152 and the second motor cooler 122 are located is shut off so that the lubricating oil can be quickly heated by the heat generated by the operation of the first motor.
S102、在电动汽车的电机运转产生的热量使得油温上升至第二预设值时,整车控制器控制三通阀动作,连通电动油泵、散热装置、电机冷却器和喷油泵构成的回路。S102. When the heat generated by the operation of the motor of the electric vehicle causes the oil temperature to rise to the second preset value, the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, the heat sink, the motor cooler and the fuel injection pump.
润滑油经加热后,油温上升,在电动汽车的电机运转产生的热量使得油温上升至第二预设值时,(例如,85℃)时,如图1-图4所示,整车控制器110控制三通阀140的进油口(1)和第二出油口(3)连通,进油口(1)和第一出油口(2)关断,连通电动油泵150、散热装置160、电机冷却器120和喷油泵130构成的回路。整车控制器110控制散热装置160工作,为管道内的润滑油降温。降温后的润滑油通过喷油泵130的喷嘴喷向减速器的齿轮,为减速器提供温度合适的润滑油,避免润滑油温度过高,导致润滑油变质,影响减速器润滑效果,进而影响减速器寿命的问题,提高了润滑油和减速器的使用寿命。After the lubricating oil is heated, the oil temperature rises. When the heat generated by the operation of the motor of the electric vehicle causes the oil temperature to rise to a second preset value (for example, 85°C), as shown in Figures 1 to 4, the entire vehicle The controller 110 controls the oil inlet (1) and the second oil outlet (3) of the three-way valve 140 to be connected, the oil inlet (1) and the first oil outlet (2) are closed, and connected to the electric oil pump 150 and heat dissipation. The circuit composed of device 160, motor cooler 120 and fuel injection pump 130. The vehicle controller 110 controls the operation of the heat dissipation device 160 to cool down the lubricating oil in the pipeline. The cooled lubricating oil is sprayed to the gear of the reducer through the nozzle of the oil injection pump 130 to provide the reducer with lubricating oil at a suitable temperature to avoid excessive temperature of the lubricating oil, which may cause deterioration of the lubricating oil and affect the lubrication effect of the reducer, thereby affecting the reducer. The problem of life is to improve the service life of lubricating oil and reducer.
对于四驱的电动汽车,在电动汽车的电机运转产生的热量使得油温上升至第二预设值时,(例如,85℃)时,如图5-图8所示,整车控制器110控制第一三通阀141的进油口(1)和第二出油口(3)连通,进油口(1)和第一出油口(2)关断,连通第一电动油泵151、散热装置160、第一电机冷却器121和第一喷油泵131构成的回路。同时,整车控制器110控制第二三通阀142的进油口(1)和第二出油口(3)连通,进油口(1)和第一出油口(2)关断,连通第二电动油泵152、散热装置160、第二电机冷却器122和第二喷油泵132构成的回路。整车控制器110控制散热装置160工作,为管道内的润滑油降温。For a four-wheel drive electric vehicle, when the heat generated by the motor operation of the electric vehicle causes the oil temperature to rise to a second preset value (for example, 85°C), as shown in Figures 5 to 8, the vehicle controller 110 The oil inlet (1) and the second oil outlet (3) of the first three-way valve 141 are controlled to be connected, the oil inlet (1) and the first oil outlet (2) are closed, and the first electric oil pump 151 and The heat sink 160, the first motor cooler 121 and the first fuel injection pump 131 form a circuit. At the same time, the vehicle controller 110 controls the oil inlet (1) and the second oil outlet (3) of the second three-way valve 142 to be connected, and the oil inlet (1) and the first oil outlet (2) are closed. The circuit formed by the second electric oil pump 152, the heat sink 160, the second motor cooler 122 and the second fuel injection pump 132 is connected. The vehicle controller 110 controls the operation of the heat dissipation device 160 to cool down the lubricating oil in the pipeline.
在本申请实施例中,在加热润滑油的过程中(即散热装置所在的回路未连通),电动油泵的转速与油温成反比例关系,喷油泵的负荷与减速器的输出轴的转速成正比例关系。In the embodiment of the present application, during the process of heating the lubricating oil (that is, the circuit where the heat dissipation device is located is not connected), the rotation speed of the electric oil pump is inversely proportional to the oil temperature, and the load of the fuel injection pump is directly proportional to the rotation speed of the output shaft of the reducer. relation.
在对润滑油降温的过程中(即散热装置所在的回路连通),电动油泵的转速与油温成正比例关系,喷油泵的负荷与减速器的输出轴的转速成正比例关系。In the process of cooling the lubricating oil (that is, the circuit where the heat dissipation device is located is connected), the speed of the electric oil pump is directly proportional to the oil temperature, and the load of the fuel injection pump is directly proportional to the speed of the output shaft of the reducer.
示例性的,在加热润滑油的过程中,当喷油泵中的油温小于一定值T1_oil1(例如-10℃),则电动油泵以高转速工作(最高转速的80%~100%);当油温大于或等于一定值(-10℃)且小于另一值(10℃),则电动油泵以中等转速工作(最高转速的50%~80%);当第一油温传感器测得的油温大于或等于一定值(10℃),则电动油泵以低转速工作(最高转速的30%~50%)。油温越低,电动油泵的转速越快,使得在油温较低的情况下,加快润滑油的循环,进而加快 润滑油的升温速度,使得润滑油快速升温。For example, in the process of heating lubricating oil, when the oil temperature in the fuel injection pump is less than a certain value T1_oil1 (for example -10°C), the electric oil pump works at a high speed (80% to 100% of the maximum speed); when the oil temperature If the temperature is greater than or equal to a certain value (-10℃) and less than another value (10℃), the electric oil pump will work at medium speed (50% to 80% of the maximum speed); when the oil temperature measured by the first oil temperature sensor If it is greater than or equal to a certain value (10°C), the electric oil pump will work at a low speed (30% to 50% of the maximum speed). The lower the oil temperature, the faster the electric oil pump rotates, which speeds up the circulation of lubricating oil when the oil temperature is low, thereby speeding up The heating rate of the lubricating oil causes the lubricating oil to heat up quickly.
在对润滑油降温的过程中,在当油温大于第一定值(例如110℃),则电动油泵以高转速工作(最高转速的80%~100%);当第一油温传感器测得的油温小于等于第一定值(例如110℃)且大于第二定值(例如100℃),则电动油泵以中等转速工作(最高转速的50%~80%);当第一油温传感器测得的油温小于等于第二定值(例如100℃),则电动油泵以低转速工作(最高转速的30%~50%)。油温越高,电动油泵的转速越快,使得在油温较高的情况下,加快润滑油的循环,进而加快润滑油在散热装置中的散热,使得润滑油快速降温。In the process of cooling the lubricating oil, when the oil temperature is greater than a first certain value (for example, 110°C), the electric oil pump works at a high speed (80% to 100% of the maximum speed); when the first oil temperature sensor measures If the oil temperature is less than or equal to the first fixed value (for example, 110°C) and greater than the second fixed value (for example, 100°C), the electric oil pump works at a medium speed (50% to 80% of the maximum speed); when the first oil temperature sensor If the measured oil temperature is less than or equal to the second fixed value (for example, 100°C), the electric oil pump operates at a low speed (30% to 50% of the maximum speed). The higher the oil temperature, the faster the electric oil pump rotates, which accelerates the circulation of lubricating oil when the oil temperature is high, thereby accelerating the heat dissipation of the lubricating oil in the heat dissipation device, causing the lubricating oil to cool down quickly.
示例性的,当减速器的输出轴的转速为750转每分(Revolutions Per Minute,rpm)时,喷油泵负荷为30%;当减速器输出轴转速为1000rpm时,喷油泵负荷为40%;当减速器输出轴转速为1500rpm时,喷油泵负荷为90%。减速器的输出轴的转速越快,喷油泵的负荷越大,喷油的流量越大,从而避免减速器的齿轮转动过,润滑油不能润湿全部齿轮的问题,提高了齿轮的传动效率和使用寿命。For example, when the speed of the output shaft of the reducer is 750 revolutions per minute (rpm), the fuel injection pump load is 30%; when the speed of the reducer output shaft is 1000 rpm, the fuel injection pump load is 40%; When the speed of the reducer output shaft is 1500rpm, the fuel injection pump load is 90%. The faster the speed of the output shaft of the reducer, the greater the load of the fuel injection pump and the greater the flow of oil injection, thus avoiding the problem that the gears of the reducer rotate too much and the lubricating oil cannot wet all the gears, improving the transmission efficiency of the gears and service life.
本申请实施例还提供了一种电动汽车,包括如本申请上述任意实施例提供的电动汽车冷却系统,具备上述电动汽车冷却系统相同的效果。图10为本申请实施例提供的一种电动汽车的结构示意图。电动汽车包括上述任意实施例提供的电动汽车冷却系统100,还包括与电动汽车冷却系统100连接的电机200。An embodiment of the present application also provides an electric vehicle, including an electric vehicle cooling system as provided in any of the above embodiments of the application, and having the same effect as the above-mentioned electric vehicle cooling system. Figure 10 is a schematic structural diagram of an electric vehicle provided by an embodiment of the present application. The electric vehicle includes the electric vehicle cooling system 100 provided in any of the above embodiments, and also includes a motor 200 connected to the electric vehicle cooling system 100 .
于本文的描述中,术语“上”、“下”、“左”“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of this article, the terms "upper", "lower", "left", "right", etc. are based on the orientation or positional relationship shown in the drawings. They are only for convenience of description and simplified operation, and are not Any indication or implication that the referred device or element must have a specific orientation, be constructed and operate in a specific orientation shall not be construed as a limitation on the present application.
在本说明书的描述中,参考术语“一实施例”、“示例”等的描述意指结合该实施例或示例描述的特征、结构、材料或者特点包含于本申请的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不一定指的是相同的实施例或示例。In the description of this specification, reference to the terms "an embodiment," "example," etc., means that a feature, structure, material or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the present application. . In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example.
此外,虽然本说明书按照实施方式加以描述,但并非每个实施方式仅包含一个独立的技术方案,说明书的这种叙述方式仅仅是为清楚起见,应当将说明书作为一个整体,多个实施例中的技术方案也可以适当组合,形成可以理解的其他实施方式。 In addition, although this specification is described in terms of implementations, not each implementation only contains an independent technical solution. This description is only for the sake of clarity. The description should be taken as a whole. The technical solutions can also be appropriately combined to form other understandable embodiments.

Claims (10)

  1. 一种电动汽车冷却系统,包括整车控制器、电机冷却器、喷油泵、三通阀、电动油泵和散热装置;An electric vehicle cooling system, including a vehicle controller, a motor cooler, a fuel injection pump, a three-way valve, an electric oil pump and a heat dissipation device;
    所述电机冷却器的出油口与所述喷油泵的进油口连接,所述喷油泵的出油口与所述电动油泵的进油口连接,所述喷油泵设置为向电动汽车的减速器的齿轮喷油;The oil outlet of the motor cooler is connected to the oil inlet of the fuel injection pump, the oil outlet of the fuel injection pump is connected to the oil inlet of the electric oil pump, and the fuel injection pump is configured to decelerate the electric vehicle. The gear of the machine is sprayed with oil;
    所述电动油泵的出油口与所述三通阀的进油口连接;The oil outlet of the electric oil pump is connected to the oil inlet of the three-way valve;
    所述三通阀的第一出油口与所述电机冷却器的进油口连接,所述三通阀的第二出油口与所述散热装置的进油口连接,所述散热装置的出油口与所述电机冷却器的进油口连接;The first oil outlet of the three-way valve is connected to the oil inlet of the motor cooler, and the second oil outlet of the three-way valve is connected to the oil inlet of the heat dissipation device. The oil outlet is connected to the oil inlet of the motor cooler;
    所述整车控制器与所述喷油泵、所述三通阀、所述电动油泵和所述散热装置分别电连接。The vehicle controller is electrically connected to the fuel injection pump, the three-way valve, the electric oil pump and the heat dissipation device respectively.
  2. 根据权利要求1所述的电动汽车冷却系统,还包括膨胀油箱,所述膨胀油箱的进油口与所述电动油泵的出油口连接,所述膨胀油箱的出油口与所述电动油泵的进油口连接。The electric vehicle cooling system according to claim 1, further comprising an expansion oil tank, the oil inlet of the expansion oil tank is connected to the oil outlet of the electric oil pump, and the oil outlet of the expansion oil tank is connected to the oil outlet of the electric oil pump. Oil inlet connection.
  3. 根据权利要求1所述的电动汽车冷却系统,其中,所述散热装置包括风冷散热器。The electric vehicle cooling system according to claim 1, wherein the heat dissipation device includes an air-cooled radiator.
  4. 根据权利要求1所述的电动汽车冷却系统,其中,所述散热装置包括换热器、电动水泵、风冷散热器和膨胀水箱;The electric vehicle cooling system according to claim 1, wherein the heat dissipation device includes a heat exchanger, an electric water pump, an air-cooled radiator and an expansion tank;
    所述换热器的进油口与所述三通阀的第二出油口连接,所述换热器的出油口与所述电机冷却器的进油口连接;The oil inlet of the heat exchanger is connected to the second oil outlet of the three-way valve, and the oil outlet of the heat exchanger is connected to the oil inlet of the motor cooler;
    所述换热器的出水口与所述电动水泵的进水口连接,所述电动水泵的出水口与所述风冷散热器的进水口连接,所述风冷散热器的出水口与所述换热器的进水口连接;The water outlet of the heat exchanger is connected to the water inlet of the electric water pump, the water outlet of the electric water pump is connected to the water inlet of the air-cooled radiator, and the water outlet of the air-cooled radiator is connected to the water exchanger. Heater water inlet connection;
    所述膨胀水箱的进水口与所述电动水泵的出水口连接,所述膨胀水箱的出水口与所述换热器的进水口连接;The water inlet of the expansion water tank is connected to the water outlet of the electric water pump, and the water outlet of the expansion water tank is connected to the water inlet of the heat exchanger;
    所述电动水泵和所述风冷散热器均与所述整车控制器连接。The electric water pump and the air-cooled radiator are both connected to the vehicle controller.
  5. 根据权利要求4所述的电动汽车冷却系统,其中,所述散热装置还包括水冷三通阀、空调换热器、冷却液泵和空调制冷设备;The electric vehicle cooling system according to claim 4, wherein the heat dissipation device further includes a water-cooled three-way valve, an air-conditioning heat exchanger, a coolant pump and an air-conditioning refrigeration equipment;
    所述水冷三通阀的进水口与所述电动水泵的出水口连接,所述水冷三通阀的第一出水口与所述风冷散热器的进水口连接,所述水冷三通阀的第二出水口与所述空调换热器的进水口连接,所述空调换热器的出水口与所述换热器的进水口连接; The water inlet of the water-cooled three-way valve is connected to the water outlet of the electric water pump, the first water outlet of the water-cooled three-way valve is connected to the water inlet of the air-cooled radiator, and the third water-cooled three-way valve The second water outlet is connected to the water inlet of the air-conditioning heat exchanger, and the water outlet of the air-conditioning heat exchanger is connected to the water inlet of the heat exchanger;
    所述空调换热器的出口与所述冷却液泵的进口连接,所述冷却液泵的出口与所述空调制冷设备的进口连接,所述空调制冷设备的出口与所述空调换热器的进口连接;The outlet of the air-conditioning heat exchanger is connected to the inlet of the coolant pump, the outlet of the coolant pump is connected to the inlet of the air-conditioning and refrigeration equipment, and the outlet of the air-conditioning and refrigeration equipment is connected to the inlet of the air-conditioning heat exchanger. import connection;
    所述水冷三通阀、所述冷却液泵和所述空调制冷设备均与所述整车控制器电连接。The water-cooled three-way valve, the coolant pump and the air conditioning and refrigeration equipment are all electrically connected to the vehicle controller.
  6. 根据权利要求1所述的电动汽车冷却系统,还包括油温传感器和转速传感器;The electric vehicle cooling system according to claim 1, further comprising an oil temperature sensor and a rotational speed sensor;
    所述油温传感器设置于所述喷油泵内部,并与所述整车控制器电连接,设置为检测所述喷油泵中的油温;The oil temperature sensor is arranged inside the fuel injection pump and is electrically connected to the vehicle controller, and is configured to detect the oil temperature in the fuel injection pump;
    所述转速传感器与所述整车控制器连接,设置为检测所述减速器的输出轴的转速。The rotation speed sensor is connected to the vehicle controller and configured to detect the rotation speed of the output shaft of the reducer.
  7. 根据权利要求1-6中任一项所述的电动汽车冷却系统,其中,电动汽车冷却系统包括第一电机冷却器、第二电机冷却器、第一喷油泵、第二喷油泵、第一三通阀、第二三通阀、第一电动油泵和第二电动油泵,所述第一电机冷却器和所述第二电机冷却器分别设置为为所述电动汽车的第一电机和第二电机冷却降温;The electric vehicle cooling system according to any one of claims 1 to 6, wherein the electric vehicle cooling system includes a first motor cooler, a second motor cooler, a first fuel injection pump, a second fuel injection pump, a first three a one-way valve, a second three-way valve, a first electric oil pump and a second electric oil pump. The first motor cooler and the second motor cooler are respectively configured to be the first motor and the second motor of the electric vehicle. cooling down;
    所述第一电机冷却器的出油口与所述第一喷油泵的进油口连接,所述第一喷油泵的出油口与所述第二三通阀的进油口连接,所述第一喷油泵设置为向与所述第一电机连接的第一减速器的齿轮喷油;The oil outlet of the first motor cooler is connected to the oil inlet of the first fuel injection pump, and the oil outlet of the first fuel injection pump is connected to the oil inlet of the second three-way valve. The first fuel injection pump is configured to inject oil to the gear of the first reducer connected to the first motor;
    所述第二三通阀的第一出油口与所述第一电动油泵的进油口连接,所述第二三通阀的第二出油口与所述第二电动油泵的进油口连接;The first oil outlet of the second three-way valve is connected to the oil inlet of the first electric oil pump, and the second oil outlet of the second three-way valve is connected to the oil inlet of the second electric oil pump. connect;
    所述第一电动油泵的出油口与所述第一三通阀的进油口连接,所述第一三通阀的第一出油口与所述第一电机冷却器的进油口连接,所述第一三通阀的第二出油口与所述散热装置的进油口连接,所述散热装置的出油口与所述第一电机冷却器的进油口连接;The oil outlet of the first electric oil pump is connected to the oil inlet of the first three-way valve, and the first oil outlet of the first three-way valve is connected to the oil inlet of the first motor cooler. , the second oil outlet of the first three-way valve is connected to the oil inlet of the heat sink, and the oil outlet of the heat sink is connected to the oil inlet of the first motor cooler;
    所述第二电动油泵的出油口与所述第二电机冷却器的进油口连接,所述第二电机冷却器的出油口与所述第二喷油泵的进油口连接,所述第二喷油泵的出油口与所述第一电动油泵的进油口连接,所述第二喷油泵设置为向与所述第二电机连接的第二减速器的齿轮喷油;The oil outlet of the second electric oil pump is connected to the oil inlet of the second motor cooler, and the oil outlet of the second motor cooler is connected to the oil inlet of the second fuel injection pump. The oil outlet of the second fuel injection pump is connected to the oil inlet of the first electric oil pump, and the second fuel injection pump is configured to inject oil to the gear of the second reducer connected to the second motor;
    所述整车控制器与所述第一喷油泵、所述第二喷油泵、所述第一三通阀、所述第二三通阀、所述第一电动油泵、所述第二电动油泵和所述散热装置分别电连接。 The vehicle controller and the first fuel injection pump, the second fuel injection pump, the first three-way valve, the second three-way valve, the first electric oil pump, the second electric oil pump electrically connected to the heat dissipation device respectively.
  8. 一种电动汽车冷却系统控制方法,应用于权利要求1-7中任一项所述的电动汽车冷却系统,包括:An electric vehicle cooling system control method, applied to the electric vehicle cooling system according to any one of claims 1-7, including:
    在喷油泵内的油温低于第一预设值的情况下,整车控制器控制三通阀动作,连通电动油泵、电机冷却器和所述喷油泵构成的回路;When the oil temperature in the fuel injection pump is lower than the first preset value, the vehicle controller controls the action of the three-way valve to connect the circuit composed of the electric oil pump, the motor cooler and the fuel injection pump;
    在电动汽车的电机运转产生的热量使得所述油温上升至第二预设值的情况下,所述整车控制器控制所述三通阀动作,连通所述电动油泵、散热装置、所述电机冷却器和所述喷油泵构成的回路。When the heat generated by the operation of the motor of the electric vehicle causes the oil temperature to rise to a second preset value, the vehicle controller controls the action of the three-way valve to connect the electric oil pump, the heat dissipation device, and the The circuit formed by the motor cooler and the fuel injection pump.
  9. 根据权利要求8所述的电动汽车冷却系统控制方法,其中,在加热润滑油的过程中,所述电动油泵的转速与所述油温成反比例关系,所述喷油泵的负荷与减速器的输出轴的转速成正比例关系;The electric vehicle cooling system control method according to claim 8, wherein during the process of heating lubricating oil, the rotation speed of the electric oil pump is inversely proportional to the oil temperature, and the load of the fuel injection pump is inversely proportional to the output of the reducer. The rotation speed of the shaft is proportional to the relationship;
    在对润滑油降温的过程中,所述电动油泵的转速与所述油温成正比例关系,所述喷油泵的负荷与所述减速器的输出轴的转速成正比例关系。In the process of cooling the lubricating oil, the rotation speed of the electric oil pump is directly proportional to the oil temperature, and the load of the fuel injection pump is directly proportional to the rotation speed of the output shaft of the reducer.
  10. 一种电动汽车,包括如权利要求1-7中任一项所述的电动汽车冷却系统以及与所述电动汽车冷却系统连接的电机。 An electric vehicle includes the electric vehicle cooling system as claimed in any one of claims 1 to 7 and a motor connected to the electric vehicle cooling system.
PCT/CN2023/097050 2022-05-30 2023-05-30 Electric vehicle cooling system, control method and electric vehicle WO2023232013A1 (en)

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