WO2023231221A1 - Integrated traction transformer assembly - Google Patents

Integrated traction transformer assembly Download PDF

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Publication number
WO2023231221A1
WO2023231221A1 PCT/CN2022/117801 CN2022117801W WO2023231221A1 WO 2023231221 A1 WO2023231221 A1 WO 2023231221A1 CN 2022117801 W CN2022117801 W CN 2022117801W WO 2023231221 A1 WO2023231221 A1 WO 2023231221A1
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WO
WIPO (PCT)
Prior art keywords
oil
pipeline
cooler
traction transformer
cooling
Prior art date
Application number
PCT/CN2022/117801
Other languages
French (fr)
Chinese (zh)
Inventor
钟珩
朱莉莉
龙谷宗
胡贵
吴勇
陈日新
赵康发
熊涛
李虹茹
邓凤祥
吕春杰
何泽海
蔡明星
杨琰河
Original Assignee
中车株洲电机有限公司
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Filing date
Publication date
Application filed by 中车株洲电机有限公司 filed Critical 中车株洲电机有限公司
Publication of WO2023231221A1 publication Critical patent/WO2023231221A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/10Liquid cooling
    • H01F27/12Oil cooling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L15/00Methods, circuits, or devices for controlling the traction-motor speed of electrically-propelled vehicles
    • B60L15/007Physical arrangements or structures of drive train converters specially adapted for the propulsion motors of electric vehicles
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/06Mounting, supporting or suspending transformers, reactors or choke coils not being of the signal type
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/085Cooling by ambient air
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F27/00Details of transformers or inductances, in general
    • H01F27/08Cooling; Ventilating
    • H01F27/10Liquid cooling
    • H01F27/12Oil cooling
    • H01F27/14Expansion chambers; Oil conservators; Gas cushions; Arrangements for purifying, drying, or filling
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L2200/00Type of vehicles
    • B60L2200/26Rail vehicles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E40/00Technologies for an efficient electrical power generation, transmission or distribution
    • Y02E40/40Arrangements for reducing harmonics

Definitions

  • This application relates to the rail transit and electrical fields, and in particular to an integrated traction transformer assembly.
  • the rail transit vehicle traction transformer is installed on the train to convert the 25kV high-voltage electricity of the contact network into various low-voltage electricity required by the traction system and auxiliary system. It is a power transformer with a special voltage level that needs to meet the drastic changes in traction load. Requirements, at the same time, it is necessary to suppress harmonic currents and limit short-circuit currents to ensure the safe, stable and reliable operation of the train's electric transmission system. It is the power source of rail vehicles and the core and key component of the traction system.
  • the purpose of this application is to provide an integrated traction transformer assembly that achieves an integrated design, significantly reduces the volume, and is easy to install on the bottom of a rail transit vehicle. It uses traveling air and a cooler to carry out maintenance on the traction transformer body. cool down.
  • this application provides an integrated traction transformer assembly, including a traction transformer body, a pipeline assembly and a cooler.
  • the traction transformer body includes an oil tank, and the cooler is fixedly connected to the side of the oil tank. The cooler and the oil tank pass through the pipe.
  • the pipeline assembly is connected, and the pipeline assembly is equipped with an oil pump for driving cooling oil circulation.
  • the traction transformer body is provided with a first rib fixedly connected to the oil tank and extending to the outside of the oil tank, and the cooler is installed on the first rib.
  • the cooler is provided in two groups and is symmetrically located on both sides of the oil tank, and also includes an oil conservator, a high-voltage outlet line and a low-voltage outlet line.
  • the high-voltage outlet line and the low-voltage outlet line are both arranged on the same side adjacent to the side where the cooler is located. .
  • the cooler is disposed on a side parallel to the direction of travel, and further includes an oil conservator, a high-voltage outlet, and a low-voltage outlet. At least one of the oil conservator, the high-voltage outlet, and the low-voltage outlet is disposed away from the fuel tank. side of the cooler.
  • the cooler includes a cooling tube group, a base plate and an oil box assembly.
  • the cooling tube group includes multiple rows of cooling tube bodies bent into arc shapes with preset gaps.
  • the cooling tube group is fixed through the base plate and connected to the oil box. components.
  • two sets of coolers are arranged in series through a pipeline assembly, which includes a first pipeline, a second pipeline, a third pipeline, a built-in oil channel, a fourth pipeline and a third pipeline that are connected in sequence.
  • the built-in oil channel is located inside the traction transformer body.
  • the first pipeline is connected to the upper part of the fuel tank.
  • the oil pump is used to extract the hot oil from the upper part of the fuel tank through the first pipeline and send it to the fuel tank through the second pipeline.
  • the cooler on one side, the oil after the initial cooling of the cooler passes through the third pipeline, the built-in oil channel and the fourth pipeline in sequence, and then enters the cooler on the other side of the oil tank, so that the oil after cooling again passes through the third pipeline.
  • Five pipelines flow into the oil tank to cool the transformer oil.
  • the gap between any adjacent cooling tube bodies is tapered from the inner circumference to the outer circumference, and further includes a square tube located in the center of the inner circumference of the cooling tube body, connected to the base plate, and used for flow disturbance.
  • the oil box assembly includes a first oil box, a second oil box and a third oil box
  • the cooling tube group includes a first cooling tube group located at the front end and connected to the first oil box and the second oil box, and a second cooling pipe group located at the rear end and connected to the second oil box and the third oil box, and the gap between the first cooling pipe group and the second cooling pipe group is larger than the first cooling pipe group or the second cooling pipe
  • the group is compared with the gap between the cooling tube bodies; one end of the pipeline component that delivers oil to the cooler is connected to the first oil box, and one end of the pipeline component that is used to extract cooling oil in the cooler is connected to the third oil box.
  • it also includes second ribs fixed to both sides of the oil tank.
  • the second ribs are connected to the first longitudinal beam, and the first longitudinal beam is welded with a pin so that the traction transformer body passes through the first longitudinal beam and the first longitudinal beam.
  • the pin is installed on the second longitudinal beam at the bottom of the rail transit.
  • the second rib is recessed toward one side of the fuel tank.
  • the integrated traction transformer assembly provided by this application sets coolers on both sides of the traction transformer body, and uses oil pumps and pipeline components to pump the hot cooling oil from the oil tank of the traction transformer body to the cooler for circulating cooling, making full use of traveling air. It exchanges heat with the hot cooling oil in the cooler, and the cooler is installed and connected to the side of the oil tank, which greatly simplifies the layout of the transformer cooling system, reduces the volume of the integrated traction transformer assembly, and facilitates installation on rail transit vehicles. bottom.
  • Figure 1 is a schematic installation diagram of an integrated traction transformer assembly provided by an embodiment of the present application
  • Figure 2 is a front view of Figure 1;
  • Figure 3 is a rear view of Figure 1;
  • Figure 4 is a schematic diagram of the first rib
  • Figure 5 is a schematic diagram of the second rib plate
  • Figure 6 is a schematic cross-sectional view of the fuel tank
  • Figure 7 is an assembly diagram of the cooler provided by the embodiment of the present application from an angle
  • Figure 8 is an assembly diagram of the cooler provided by the embodiment of the present application from another angle
  • Figure 9 is a top view of Figure 7;
  • Figure 10 is a schematic diagram of the protective cover
  • FIG. 11 is an internal schematic diagram of the cooling tube body
  • Figure 12 is a schematic installation diagram of an integrated traction transformer assembly provided by yet another embodiment of the present application.
  • 01-Transformer body 1-Traction transformer body, 2-First pipeline, 3-Oil pump, 4-Second pipeline, 5-First rib plate, 6-Second rib plate, 7-Front-end equipment, 8 -The third pipeline, 9-high voltage outlet, 10-low voltage outlet, 11-fourth pipeline, 12-pin, 13-second longitudinal beam, 14-first longitudinal beam, 15-fifth pipeline, 16 -Rear-end equipment, 17-heat sink, 18-built-in oil channel, 19-vehicle bottom limit, 20-cooler, 21-vibration pad, 22-fuel tank, 23-winding, 24-oil conservator, 25-gear Block, 26-protective cover, 27-cooling tube group, 271-first cooling tube group, 272-second cooling tube group, 28-cooling tube body, 281-reinforcement rib, 29-square tube, 30-reinforcement plate, 31-base plate, 32-first oil box, 33-second oil box, 34-third oil box.
  • This application provides an integrated traction transformer assembly, which integrates the cooler 20 on the side of the traction transformer body 1.
  • the oil pump 3 and the pipeline assembly can be used to realize the circulation of cooling oil between the traction transformer body 1 and the cooler 20. , cooling the traction transformer body 1.
  • the above settings significantly reduce the volume of the integrated traction transformer assembly, making it easier to install the integrated traction transformer assembly at the bottom of the rail transit vehicle and maintain a set distance from the front-end equipment 7 and the back-end equipment 16, and utilize the complex flow under the vehicle. Field and traveling winds cool the integrated traction transformer assembly, reducing operation and maintenance costs.
  • the traction transformer body 1 includes a winding 23, a fuel tank 22, a high-voltage outlet 9 and a low-voltage outlet 10.
  • the two opposite sides of the fuel tank 22 are provided with first ribs 5 extending outward.
  • Two sets of first ribs 5 are provided on each side.
  • the two sets of first ribs 5 on one side of the fuel tank 22 are respectively located at the front end of the fuel tank 22 and the rear end, the lower end of the first rib 5 is set to be nearly rectangular, and a row of mounting holes is vertically opened on the side of the first rib 5 away from the fuel tank 22.
  • the cooler 20 is connected and fixed to the first rib 5 through the mounting holes.
  • a hole is provided below the first rib plate 5 for the oil supply pipe assembly to pass through and be fixed.
  • a pair of second ribs 6 are also provided outside the oil tank 22 of the traction transformer body 1.
  • the second ribs 6 are recessed toward the oil tank 22 to avoid the cooler 20 as much as possible to increase the heat exchange area of the cooler 20.
  • the end of the second rib 6 away from the fuel tank 22 is fixedly connected to the first longitudinal beam 14, and the outside of the first longitudinal beam 14 is vertically connected to the pin 12, so that the second longitudinal beam 13 is arranged along the driving direction within the vehicle bottom limit 19,
  • the integrated traction transformer assembly is installed on the bottom of the vehicle with the help of the second longitudinal beam 13, the pin 12, the first longitudinal beam 14 and the second rib 6.
  • the pin 12 can be connected to the second longitudinal beam 13 through a vibration-absorbing pad 21 to isolate the vibration caused by the magnetostriction of the core during operation of the transformer.
  • the vehicle bottom limit 19 is used to connect to the bottom of the carriage.
  • the top of the vehicle bottom limit 19 is wide and the bottom is narrow.
  • the two sides extend obliquely from top to bottom toward the center of the carriage.
  • the two sides are set in an arc shape to fully communicate with the cooler. 20 fits snugly, making it convenient to pass through the tunnel, while balancing the side airflow, reducing the side resistance of driving, and improving the cooling efficiency of the cooler 20 .
  • the high-voltage outlet line 9 and the low-voltage outlet line 10 are both arranged on the same side adjacent to the side where the cooler 20 is located, that is, as shown in Figure 1, on the side adjacent to the installation side of the cooler 20, reducing the need for traction transformers.
  • the size of the body 1 in the driving direction; the oil conservator 24 can be arranged on the top of the fuel tank 22, or can also be arranged in other positions according to actual needs, which is not limited in this article.
  • both the high-voltage outlet line 9 and the low-voltage outlet line 10 and the oil conservator 24 can also be separately located on a pair of adjacent sides of the oil tank 22 and the side where the cooler 20 is located with reference to FIG. 12 .
  • the oil tank 22 is connected to the cooler 20 through the pipeline assembly and the oil pump 3.
  • the hot cooling oil is extracted from the oil tank 22 through the oil pump 3, sent to the cooler 20 for cooling, and then returned to the oil tank 22.
  • the traction transformer body 1 that is, the bottom of the fuel tank 22 is provided with multiple rows of heat sinks 17 .
  • the heat sinks 17 penetrate the entire bottom of the fuel tank 22 to increase the heat dissipation area at the bottom.
  • the heat sinks 17 are arranged at equal intervals.
  • each row of radiators 17 is parallel to the driving direction, reducing the resistance to passage of traveling wind.
  • the bottom of the heat sink 17 does not exceed the vehicle bottom limit 19, making full use of the high flow velocity traveling wind at the bottom of the vehicle for heat dissipation and increasing the heat dissipation capacity of the transformer.
  • the heat sinks 17 can also be arranged at non-equal intervals.
  • the heat sinks 17 can be directly welded to the bottom of the fuel tank 22, or can be welded to a heat sink first and then connected to the bottom of the fuel tank 22. This application does not cover this. limit.
  • the pipeline assembly includes a first pipeline 2, a second pipeline 4, a third pipeline 8, and a fourth pipeline 11.
  • the fifth pipeline 15 and the built-in oil channel 18, the first pipeline 2 is connected to the upper part of the oil tank 22, the oil pump 3 draws out the hot oil in the upper part of the transformer oil tank 22 through the first pipeline 2, and sends it to the location through the second pipeline 4.
  • the oil initially cooled by the cooler 20 on one side of the oil tank 22 passes through the third pipeline 8, the built-in oil channel 18, and the fourth pipeline 11 in sequence, and then enters the other side of the oil tank 22 for cooling.
  • the oil cooled again by the cooler 20 located on the other side of the oil tank 22 flows into the oil tank 22 through the fifth pipeline 15 to achieve cooling of the transformer oil.
  • the controller 20 and the fifth pipeline 15 together form a series oil circuit, and at the same time, a built-in oil passage 18 is used, which simplifies the layout of the oil circuit, reduces the size of the integrated traction transformer assembly in the driving direction, and saves installation space for equipment under the vehicle; and At the same time, the use of built-in oil passage 18 simplifies the layout of the oil passage, reduces the size of the cooling system and the transformer in the driving direction, reduces the overall weight of the transformer, and saves equipment installation space under the vehicle.
  • the built-in oil passage 18 can also be replaced by an external pipeline.
  • the external pipeline is provided outside the oil tank 22, and the two ends of the external pipeline are connected to the third pipeline 8 and the fourth pipeline 11 respectively. Thereby realizing the connection of oil circuit.
  • the built-in oil channel 18 is arranged inside the oil tank 22.
  • the oil tank 22 and the transformer body 01 are located close to each other.
  • the cross section of the built-in oil channel 18 is arranged in a triangular shape.
  • the built-in oil channel 18 is perpendicular to the driving direction and runs through the entire inside of the transformer. . Since the transformer winding is round, there is a relatively large space at the corner with the oil tank 22.
  • the built-in oil passage 18 makes full use of the space at the corner, avoiding the need to set up a separate oil pipe outside the oil tank 22 to occupy additional space, which is conducive to the compactness of the transformer. Optimized, lightweight and simple design.
  • the cross-section of the built-in oil passage 18 can also be set in other conformable shapes, which will not be discussed in this article.
  • the outer shapes of the two coolers 20 can be set to be arc-shaped, and the two coolers 20 are conformable to the bottom limit 19 of the vehicle. At the same time, the two coolers 20 are respectively adjacent to both sides of the bottom limit 19, so that the vehicle body can be fully utilized. space to prevent the two coolers 20 from occupying too much space, and at the same time improve the heat dissipation effect of the two coolers 20.
  • a group of coolers 20 can also be provided.
  • a group of coolers 20 is arranged on one side parallel to the traveling direction of the fuel tank 22 through the first rib 5.
  • the high-voltage outlet line 9, the low-voltage outlet line 10 and the oil storage At least one of the three cabinets 24, such as the low-voltage outlet 10, is disposed on the opposite side of the oil tank 22 where the cooler 20 is located.
  • the high-voltage outlet 9 and the oil conservator 24 can be separately located on the side of the oil tank 22 where the cooler 20 is located. Adjacent sides.
  • the cooler 20 of the integrated traction transformer assembly mainly includes a cooling pipe group 27, a base plate 31 and an oil box assembly.
  • the cooling pipe group 27 is fixed to the base plate 31 and It communicates with the oil box assembly through the base plate 31.
  • the oil box assembly includes a first oil box 32, a second oil box 33 and a third oil box 34, that is, it has three cavities.
  • the cooling pipe group 27 includes multiple rows of cooling pipe bodies 28 bent in an arc shape with preset gaps.
  • the cooling pipe bodies 28 of each row are arranged coplanarly, and the plane of the cooling pipe body 28 of each row is perpendicular to the driving direction, so that
  • the cooling tube group 27 forms a plurality of channels parallel to the driving direction, which is conducive to the passage of traveling wind through the channels; of course, during specific implementation, the cooling tube bodies 28 of each row can also be staggered and not in the same plane. There are no restrictions on this.
  • a plurality of reinforcing plates 30 are provided between the cooling pipe bodies 28.
  • the plurality of reinforcing plates 30 are parallel to the driving direction and arranged in the vertical driving direction. This can increase the overall strength of the cooling pipe group 27 and prevent large-scale accidents during operation. vibration.
  • the cooling pipe group 27 further includes a first cooling pipe group 271 located at the front end in the driving direction and composed of a plurality of cooling pipe bodies 28; and a third cooling pipe group 271 located at the rear end in the driving direction and composed of a plurality of cooling pipe bodies 28.
  • the gap between the first cooling pipe group 231 and the second cooling pipe group 232 can also be equal to the gap between the cooling pipe body 24 of the first cooling pipe group 231 or the second cooling pipe group 232.
  • the pipeline assembly transports the hot cooling oil from the oil tank 22 to the first oil box 32, and the first oil box 32 transports the hot cooling oil to the second oil box 33 through the first cooling pipe group 271 on the periphery. After mixing, it flows into the third oil box 34 through the second cooling pipe group 272 and is transported from the third oil box 34 and pipeline assembly to another cooler 20 .
  • the cooling tube body 28 can be a round tube, a flat tube, an elliptical tube, etc., and is not limited here.
  • the gap between the cooling tube bodies 28 gradually decreases from the inner circumference to the outer circumference, that is, the cooling tube body 28 on the inner circumference has a larger gap between rows, so that when the train is running, the cooler is carried out in the middle of the cooling tube group 27 20
  • the full exchange and mixing of internal hot air and external cold air is conducive to improving the cooling power of the rear-end cooling pipe group.
  • the cooling pipe bodies 28 can also be arranged at equal intervals, and this application does not limit this.
  • the center of the cooling tube group 27, that is, the innermost cooling tube body 28, is also provided with a square tube 29 connected to the base plate 31 to disturb the air flowing in the middle and increase the heat transfer effect of the cooling tube group 27. Increase cooling power.
  • the outside of the cooler 20 is provided with a grille-shaped protective cover 26 to prevent foreign objects such as stones under the vehicle from impacting the cooler 20.
  • the protective cover is surrounded by folds with holes, and bolts pass through the holes on the folds. Holes connect the shield 26 to the base plate 31 .
  • the grille ribs at the inlet and outlet of the traveling wind of the protective cover 26 are thin, the cross-section of the ribs is small, and the size of the ribs along the driving direction is long, which reduces the resistance of the traveling wind and increases the strength of the grille; at the same time, the bottom of the protective cover 26
  • the grille bars near the ground are denser, and the spacing between the grille bars increases in the upward direction, that is, the size of the grille holes below the protective cover 26 is smaller to increase the protective effect, and the size of the grille holes above it increases. Larger, reducing the resistance of traveling wind entering the cooler 20; taking into account the protective effect of the cooler 20 and reducing wind resistance.
  • Blocks 25 are provided above the coolers 20 on both sides to compensate for the gap between the cooler 20 and the vehicle bottom limit 19, prevent the wind inside the cooler 20 from entering the gap, and increase the air volume entering the cooler 20.
  • the heat dissipation area is increased.
  • the cooling tube body 28 is also provided with reinforcing ribs 281 as shown in Figure 11.
  • the reinforcing ribs 281 are used to disturb the oil flow and increase the heat transfer effect.
  • the heat dissipation area on the oil side can also be increased, improving the heat dissipation power, which is beneficial to the transformer and cooling
  • the miniaturization and lightweight design of the device 20 are provided above the coolers 20 on both sides to compensate for the gap between the cooler 20 and the vehicle bottom limit 19, prevent the wind inside the cooler 20 from entering the gap, and increase the air volume entering the cooler 20.
  • the heat dissipation area is increased.
  • the cooling tube body 28 is also provided with reinforcing ribs 281 as shown in Figure 11.

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  • Engineering & Computer Science (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Transformer Cooling (AREA)

Abstract

An integrated traction transformer assembly, comprising a traction transformer body, a pipeline assembly, and a cooler. The traction transformer body comprises an oil tank; the cooler is fixedly connected to a side portion of the oil tank; the cooler and the oil tank are communicated by means of the pipeline assembly; the pipeline assembly is provided with an oil pump for driving cooling oil to circulate. The integrated traction transformer assembly provided by the present application realizes integrated design, the size is significantly reduced, the integrated traction transformer assembly can be conveniently mounted at the bottom of a rail transit vehicle, and the traction transformer body is cooled by means of traveling air and the cooler.

Description

集成式牵引变压器总成Integrated traction transformer assembly
本申请要求于2022年05月31日提交中国专利局、申请号为202210606104.1、申请名称为“集成式牵引变压器总成”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims priority to the Chinese patent application filed with the China Patent Office on May 31, 2022, with the application number 202210606104.1 and the application name "Integrated Traction Transformer Assembly", the entire content of which is incorporated into this application by reference.
技术领域Technical field
本申请涉及轨道交通及电气领域,特别涉及一种集成式牵引变压器总成。This application relates to the rail transit and electrical fields, and in particular to an integrated traction transformer assembly.
背景技术Background technique
轨道交通车辆牵引变压器安装在列车上,将接触网25kV的高压电转换成牵引系统和辅助系统所需的各种低压电,是一种特殊电压等级的电力变压器,需满足牵引负荷变化剧烈的要求,同时需抑制谐波电流和限制短路电流,从而保证列车电传动系统的安全、稳定和可靠运行,是轨道车辆的动力源,是牵引系统的核心、关键部件。The rail transit vehicle traction transformer is installed on the train to convert the 25kV high-voltage electricity of the contact network into various low-voltage electricity required by the traction system and auxiliary system. It is a power transformer with a special voltage level that needs to meet the drastic changes in traction load. Requirements, at the same time, it is necessary to suppress harmonic currents and limit short-circuit currents to ensure the safe, stable and reliable operation of the train's electric transmission system. It is the power source of rail vehicles and the core and key component of the traction system.
现有轨道交通车辆牵引变压器通常采用冷却风机强迫通风的冷却方式。这种变压器的噪声较大、效率较低、风机需消耗驱动功率,检修维护工作较多、列车需设置专门的保护装置和控制逻辑,以监测冷却风机在列车运行时是否正常工作。而且,此类牵引变压器占据较大的体积/空间,安装位置受到很大的限制。Existing rail transit vehicle traction transformers usually adopt the forced ventilation cooling method of cooling fans. This kind of transformer is noisy and has low efficiency. The fan requires driving power and requires a lot of maintenance work. The train needs to be equipped with special protection devices and control logic to monitor whether the cooling fan is working properly when the train is running. Moreover, this type of traction transformer occupies a large volume/space, and the installation location is greatly restricted.
发明内容Contents of the invention
本申请的目的是提供一种集成式牵引变压器总成,该集成式牵引变压器总成实现一体化设计,体积显著减少,便于安装至轨道交通车辆底部,利用走行风和冷却器对牵引变压器本体进行冷却。The purpose of this application is to provide an integrated traction transformer assembly that achieves an integrated design, significantly reduces the volume, and is easy to install on the bottom of a rail transit vehicle. It uses traveling air and a cooler to carry out maintenance on the traction transformer body. cool down.
为实现上述目的,本申请提供一种集成式牵引变压器总成,包括牵引变压器本体、管路组件和冷却器,牵引变压器本体包括油箱,冷却器固连油箱的侧部,冷却器和油箱通过管路组件连通,管路组件设有用于驱动冷却油循环的油泵。In order to achieve the above purpose, this application provides an integrated traction transformer assembly, including a traction transformer body, a pipeline assembly and a cooler. The traction transformer body includes an oil tank, and the cooler is fixedly connected to the side of the oil tank. The cooler and the oil tank pass through the pipe. The pipeline assembly is connected, and the pipeline assembly is equipped with an oil pump for driving cooling oil circulation.
在一些实施例中,牵引变压器本体设有固连油箱并向油箱外侧延伸的第一筋板,冷却器安装于第一筋板。In some embodiments, the traction transformer body is provided with a first rib fixedly connected to the oil tank and extending to the outside of the oil tank, and the cooler is installed on the first rib.
在一些实施例中,冷却器设置两组并对称设于油箱的两侧,还包括储油柜、高压出线和低压出线,高压出线和低压出线均设置在与冷却器所在侧面相邻的同一侧面。In some embodiments, the cooler is provided in two groups and is symmetrically located on both sides of the oil tank, and also includes an oil conservator, a high-voltage outlet line and a low-voltage outlet line. The high-voltage outlet line and the low-voltage outlet line are both arranged on the same side adjacent to the side where the cooler is located. .
在一些实施例中,冷却器设置于与行进方向相平行方向的一侧,还包括储油柜、高压出线、低压出线,储油柜、高压出线、低压出线中的至少一者设于油箱背离冷却器的一侧。In some embodiments, the cooler is disposed on a side parallel to the direction of travel, and further includes an oil conservator, a high-voltage outlet, and a low-voltage outlet. At least one of the oil conservator, the high-voltage outlet, and the low-voltage outlet is disposed away from the fuel tank. side of the cooler.
在一些实施例中,冷却器包括冷却管组、基板和油盒组件,冷却管组包括多排以预设间隙弯折呈圆弧状的冷却管本体,冷却管组通过基板固定并连通油盒组件。In some embodiments, the cooler includes a cooling tube group, a base plate and an oil box assembly. The cooling tube group includes multiple rows of cooling tube bodies bent into arc shapes with preset gaps. The cooling tube group is fixed through the base plate and connected to the oil box. components.
在一些实施例中,两组冷却器通过管路组件串接设置,管路组件包括依次连通的第一管路、第二管路、第三管路、内置油道、第四管路和第五管路,内置油道位于牵引变压器本体的内部,第一管路和油箱的上部连接,油泵用于将油箱上部的热油通过第一管路抽出,并经过第二管路送至位于油箱一侧的冷却器,冷却器初次冷却后的油依次通过第三管路、内置油道和第四管路后,进入位于油箱另一侧的冷却器中,以使再次冷却后的油通过第五管路流入油箱,实现变压器油的冷却。In some embodiments, two sets of coolers are arranged in series through a pipeline assembly, which includes a first pipeline, a second pipeline, a third pipeline, a built-in oil channel, a fourth pipeline and a third pipeline that are connected in sequence. Five pipelines. The built-in oil channel is located inside the traction transformer body. The first pipeline is connected to the upper part of the fuel tank. The oil pump is used to extract the hot oil from the upper part of the fuel tank through the first pipeline and send it to the fuel tank through the second pipeline. The cooler on one side, the oil after the initial cooling of the cooler passes through the third pipeline, the built-in oil channel and the fourth pipeline in sequence, and then enters the cooler on the other side of the oil tank, so that the oil after cooling again passes through the third pipeline. Five pipelines flow into the oil tank to cool the transformer oil.
在一些实施例中,任意相邻冷却管本体之间的间隙沿内周至外周渐缩,还包括设于内周的冷却管本体的中央、连接基板并用于扰流的方管。In some embodiments, the gap between any adjacent cooling tube bodies is tapered from the inner circumference to the outer circumference, and further includes a square tube located in the center of the inner circumference of the cooling tube body, connected to the base plate, and used for flow disturbance.
在一些实施例中,油盒组件包括第一油盒、第二油盒和第三油盒,冷却管组包括设于前端且连通第一油盒和第二油盒的第一冷却管组,以及设于后端并连通第二油盒和第三油盒的第二冷却管组,且第一冷却管组和第二冷却管组之间的间隙大于第一冷却管组或第二冷却管组相较于冷却管本体之间的间隙;管路组件向冷却器送油的一端连通至第一油盒,管路组件用于抽取冷却器内冷却油的一端连通至第三油盒。In some embodiments, the oil box assembly includes a first oil box, a second oil box and a third oil box, and the cooling tube group includes a first cooling tube group located at the front end and connected to the first oil box and the second oil box, and a second cooling pipe group located at the rear end and connected to the second oil box and the third oil box, and the gap between the first cooling pipe group and the second cooling pipe group is larger than the first cooling pipe group or the second cooling pipe The group is compared with the gap between the cooling tube bodies; one end of the pipeline component that delivers oil to the cooler is connected to the first oil box, and one end of the pipeline component that is used to extract cooling oil in the cooler is connected to the third oil box.
在一些实施例中,还包括固连于油箱两侧的第二筋板,第二筋板连接有第一纵梁,第一纵梁焊接销轴,以使牵引变压器本体通过第一纵梁和销轴安装于轨道交通底部的第二纵梁。In some embodiments, it also includes second ribs fixed to both sides of the oil tank. The second ribs are connected to the first longitudinal beam, and the first longitudinal beam is welded with a pin so that the traction transformer body passes through the first longitudinal beam and the first longitudinal beam. The pin is installed on the second longitudinal beam at the bottom of the rail transit.
在一些实施例中,第二筋板朝向油箱一侧凹设。In some embodiments, the second rib is recessed toward one side of the fuel tank.
本申请所提供的集成式牵引变压器总成通过在牵引变压器本体的两侧设置冷却器,利用油泵和管路组件将牵引变压器本体的油箱的热冷却油泵送至冷却器循环冷却,充分利用走行风对冷却器内的热冷却油换热,而冷却器安装连接在油箱的侧部,极大的简化了变压器冷却系统的布设,降低了集成式牵引变压器总成的体积,便于安装至轨道交通车辆底部。The integrated traction transformer assembly provided by this application sets coolers on both sides of the traction transformer body, and uses oil pumps and pipeline components to pump the hot cooling oil from the oil tank of the traction transformer body to the cooler for circulating cooling, making full use of traveling air. It exchanges heat with the hot cooling oil in the cooler, and the cooler is installed and connected to the side of the oil tank, which greatly simplifies the layout of the transformer cooling system, reduces the volume of the integrated traction transformer assembly, and facilitates installation on rail transit vehicles. bottom.
附图说明Description of the drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present application or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only This is an embodiment of the present application. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.
图1为本申请一种实施例所提供的集成式牵引变压器总成的安装示意图;Figure 1 is a schematic installation diagram of an integrated traction transformer assembly provided by an embodiment of the present application;
图2为图1的前视图;Figure 2 is a front view of Figure 1;
图3为图1的后视图;Figure 3 is a rear view of Figure 1;
图4为第一筋板的示意图;Figure 4 is a schematic diagram of the first rib;
图5为第二筋板的示意图;Figure 5 is a schematic diagram of the second rib plate;
图6为油箱的截面示意图;Figure 6 is a schematic cross-sectional view of the fuel tank;
图7为本申请实施例所提供冷却器的一个角度的装配图;Figure 7 is an assembly diagram of the cooler provided by the embodiment of the present application from an angle;
图8为本申请实施例所提供冷却器的另一个角度的装配图;Figure 8 is an assembly diagram of the cooler provided by the embodiment of the present application from another angle;
图9为图7的俯视图;Figure 9 is a top view of Figure 7;
图10为防护罩的示意图;Figure 10 is a schematic diagram of the protective cover;
图11为冷却管本体的内部示意图;Figure 11 is an internal schematic diagram of the cooling tube body;
图12为本申请又一种实施例所提供的集成式牵引变压器总成的安装示意图。Figure 12 is a schematic installation diagram of an integrated traction transformer assembly provided by yet another embodiment of the present application.
其中:in:
01-变压器器身、1-牵引变压器本体、2-第一管路、3-油泵、4-第二管路、5-第一筋板、6-第二筋板、7-前端设备、8-第三管路、9-高压出线、 10-低压出线、11-第四管路、12-销轴、13-第二纵梁、14-第一纵梁、15-第五管路、16-后端设备、17-散热片、18-内置油道、19-车辆底部限界、20-冷却器、21-减振垫、22-油箱、23-绕组、24-储油柜、25-挡块、26-防护罩、27-冷却管组、271-第一冷却管组、272-第二冷却管组、28-冷却管本体、281-加强筋、29-方管、30-加强板、31-基板、32-第一油盒、33-第二油盒、34-第三油盒。01-Transformer body, 1-Traction transformer body, 2-First pipeline, 3-Oil pump, 4-Second pipeline, 5-First rib plate, 6-Second rib plate, 7-Front-end equipment, 8 -The third pipeline, 9-high voltage outlet, 10-low voltage outlet, 11-fourth pipeline, 12-pin, 13-second longitudinal beam, 14-first longitudinal beam, 15-fifth pipeline, 16 -Rear-end equipment, 17-heat sink, 18-built-in oil channel, 19-vehicle bottom limit, 20-cooler, 21-vibration pad, 22-fuel tank, 23-winding, 24-oil conservator, 25-gear Block, 26-protective cover, 27-cooling tube group, 271-first cooling tube group, 272-second cooling tube group, 28-cooling tube body, 281-reinforcement rib, 29-square tube, 30-reinforcement plate, 31-base plate, 32-first oil box, 33-second oil box, 34-third oil box.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present application. Obviously, the described embodiments are only some of the embodiments of the present application, rather than all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this application.
为了使本技术领域的技术人员更好地理解本申请方案,下面结合附图和具体实施方式对本申请作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present application, the present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
本申请提供一种集成式牵引变压器总成,将冷却器20集成于牵引变压器本体1的侧部,同时可利用油泵3和管路组件实现冷却油在牵引变压器本体1和冷却器20之间循环,对牵引变压器本体1进行冷却。上述设置显著降低了集成式牵引变压器总成的体积,便于将集成式牵引变压器总成安装在轨道交通的车辆底部并和前端设备7及后端设备16保持设定距离,利用车底复杂的流场和走行风对集成式牵引变压器总成进行冷却,降低运维成本。This application provides an integrated traction transformer assembly, which integrates the cooler 20 on the side of the traction transformer body 1. At the same time, the oil pump 3 and the pipeline assembly can be used to realize the circulation of cooling oil between the traction transformer body 1 and the cooler 20. , cooling the traction transformer body 1. The above settings significantly reduce the volume of the integrated traction transformer assembly, making it easier to install the integrated traction transformer assembly at the bottom of the rail transit vehicle and maintain a set distance from the front-end equipment 7 and the back-end equipment 16, and utilize the complex flow under the vehicle. Field and traveling winds cool the integrated traction transformer assembly, reducing operation and maintenance costs.
在本申请所提供的一种实施例中,参考图1至图5,图1中的箭头方向为行车方向,牵引变压器本体1包括绕组23、油箱22、高压出线9和低压出线10等。油箱22左右相对的两个侧面向外侧延伸设置第一筋板5,每一侧的第一筋板5具体设置两组,油箱22单侧的两组第一筋板5分别位于油箱22的前端和后端,第一筋板5的下端设置接近矩形,第一筋板5远离油箱22一侧竖直开设一排安装孔,冷却器20通过安装孔与第一筋板 5连接固定。第一筋板5的下方开设供油管组件穿设固定的孔位。In an embodiment provided by this application, with reference to Figures 1 to 5, the direction of the arrow in Figure 1 is the driving direction. The traction transformer body 1 includes a winding 23, a fuel tank 22, a high-voltage outlet 9 and a low-voltage outlet 10. The two opposite sides of the fuel tank 22 are provided with first ribs 5 extending outward. Two sets of first ribs 5 are provided on each side. The two sets of first ribs 5 on one side of the fuel tank 22 are respectively located at the front end of the fuel tank 22 and the rear end, the lower end of the first rib 5 is set to be nearly rectangular, and a row of mounting holes is vertically opened on the side of the first rib 5 away from the fuel tank 22. The cooler 20 is connected and fixed to the first rib 5 through the mounting holes. A hole is provided below the first rib plate 5 for the oil supply pipe assembly to pass through and be fixed.
牵引变压器本体1的油箱22外侧还设置一对第二筋板6,第二筋板6朝向油箱22凹设,从而尽量避让冷却器20,用以增加冷却器20的换热面积。第二筋板6远离油箱22的末端固定连接第一纵梁14,第一纵梁14的外侧垂直连接销轴12,以便在车辆底部限界19范围内沿行车方向设置的第二纵梁13,借助第二纵梁13、销轴12、第一纵梁14和第二筋板6将集成式牵引变压器总成安装在车辆底部。销轴12可通过减振垫21与第二纵梁13连接,隔离变压器运行时因铁心磁致伸缩引起的振动。针对车辆底部限界19,车辆底部限界19用来连接在车厢的底部,车辆底部限界19的顶部宽,底部窄,两侧面自上下向车厢中央倾斜延伸,两侧面设置为弧形,充分与冷却器20贴合适配,方便经过隧道的同时,均衡侧部气流,减少行车侧部阻力,提高冷却器20的冷却效率。A pair of second ribs 6 are also provided outside the oil tank 22 of the traction transformer body 1. The second ribs 6 are recessed toward the oil tank 22 to avoid the cooler 20 as much as possible to increase the heat exchange area of the cooler 20. The end of the second rib 6 away from the fuel tank 22 is fixedly connected to the first longitudinal beam 14, and the outside of the first longitudinal beam 14 is vertically connected to the pin 12, so that the second longitudinal beam 13 is arranged along the driving direction within the vehicle bottom limit 19, The integrated traction transformer assembly is installed on the bottom of the vehicle with the help of the second longitudinal beam 13, the pin 12, the first longitudinal beam 14 and the second rib 6. The pin 12 can be connected to the second longitudinal beam 13 through a vibration-absorbing pad 21 to isolate the vibration caused by the magnetostriction of the core during operation of the transformer. Regarding the vehicle bottom limit 19, the vehicle bottom limit 19 is used to connect to the bottom of the carriage. The top of the vehicle bottom limit 19 is wide and the bottom is narrow. The two sides extend obliquely from top to bottom toward the center of the carriage. The two sides are set in an arc shape to fully communicate with the cooler. 20 fits snugly, making it convenient to pass through the tunnel, while balancing the side airflow, reducing the side resistance of driving, and improving the cooling efficiency of the cooler 20 .
本实施例中,高压出线9和低压出线10均设置在与冷却器20所在侧面相邻的同一侧面,也即如图1所示与冷却器20安装侧面相邻的一侧,减小牵引变压器本体1行车方向的尺寸;储油柜24可以设置在油箱22的顶部,还可以根据实际需要设置在其他位置,本文对此不作限制。储油柜24和油箱22之间有内部通过管道联通,当变压器内部温度升高时,油箱22内的油体积膨胀流至储油柜24,当变压器内部温度降低时,油箱22内的油体积缩小,储油柜24内的油流入至油箱22进行补偿。在具体实施时,高压出线9和低压出线10两者和储油柜24还可参照图12分设在油箱22与冷却器20所在侧面相邻的一对侧面。油箱22通过管路组件及油泵3连接冷却器20,热冷却油经油泵3从油箱22抽出,送至冷却器20冷却后输回油箱22中。In this embodiment, the high-voltage outlet line 9 and the low-voltage outlet line 10 are both arranged on the same side adjacent to the side where the cooler 20 is located, that is, as shown in Figure 1, on the side adjacent to the installation side of the cooler 20, reducing the need for traction transformers. The size of the body 1 in the driving direction; the oil conservator 24 can be arranged on the top of the fuel tank 22, or can also be arranged in other positions according to actual needs, which is not limited in this article. There is an internal connection between the oil conservator 24 and the oil tank 22 through a pipeline. When the internal temperature of the transformer rises, the oil volume in the oil tank 22 expands and flows to the oil conservator 24. When the internal temperature of the transformer decreases, the oil volume in the oil tank 22 Zoom out, and the oil in the oil conservator 24 flows into the oil tank 22 for compensation. In specific implementation, both the high-voltage outlet line 9 and the low-voltage outlet line 10 and the oil conservator 24 can also be separately located on a pair of adjacent sides of the oil tank 22 and the side where the cooler 20 is located with reference to FIG. 12 . The oil tank 22 is connected to the cooler 20 through the pipeline assembly and the oil pump 3. The hot cooling oil is extracted from the oil tank 22 through the oil pump 3, sent to the cooler 20 for cooling, and then returned to the oil tank 22.
在一实施例中,牵引变压器本体1也即油箱22的底部设置多排散热片17,散热片17贯穿整个油箱22底部,增加底部散热面积。散热片17等间距设置。集成式牵引变压器总成安装于轨道交通车辆的底部时,每排散热片17均与行车方向平行,减少走行风通过的阻力。散热片17的底部不超过车辆底部限界19,充分利用车辆底部高流速走行风进行散热,增加变压器的散热能力。In one embodiment, the traction transformer body 1 , that is, the bottom of the fuel tank 22 is provided with multiple rows of heat sinks 17 . The heat sinks 17 penetrate the entire bottom of the fuel tank 22 to increase the heat dissipation area at the bottom. The heat sinks 17 are arranged at equal intervals. When the integrated traction transformer assembly is installed at the bottom of a rail transit vehicle, each row of radiators 17 is parallel to the driving direction, reducing the resistance to passage of traveling wind. The bottom of the heat sink 17 does not exceed the vehicle bottom limit 19, making full use of the high flow velocity traveling wind at the bottom of the vehicle for heat dissipation and increasing the heat dissipation capacity of the transformer.
当然,在具体实施时,散热片17还可采用非等间距设置,散热片17可直接焊接在油箱22底部,也可先焊接于一块散热板上再与油箱22底部连接,本申请对此不作限制。Of course, during specific implementation, the heat sinks 17 can also be arranged at non-equal intervals. The heat sinks 17 can be directly welded to the bottom of the fuel tank 22, or can be welded to a heat sink first and then connected to the bottom of the fuel tank 22. This application does not cover this. limit.
在上述实施例中,以两组冷却器20分别固接在油箱22两侧为例,管路组件包括第一管路2、第二管路4、第三管路8、第四管路11、第五管路15和内置油道18,第一管路2与油箱22上部连接,油泵3将变压器油箱22上部的热油通过第一管路2抽出,经过第二管路4送至位于油箱22一侧的冷却器20,位于油箱22一侧的冷却器20初次冷却后的油依次通过第三管路8、内置油道18、第四管路11后进入油箱22另一侧的冷却器20,位于油箱22另一侧的冷却器20再次冷却后的油通过第五管路15流入油箱22,实现变压器油的冷却。In the above embodiment, taking the two sets of coolers 20 respectively fixed on both sides of the fuel tank 22 as an example, the pipeline assembly includes a first pipeline 2, a second pipeline 4, a third pipeline 8, and a fourth pipeline 11. , the fifth pipeline 15 and the built-in oil channel 18, the first pipeline 2 is connected to the upper part of the oil tank 22, the oil pump 3 draws out the hot oil in the upper part of the transformer oil tank 22 through the first pipeline 2, and sends it to the location through the second pipeline 4. The oil initially cooled by the cooler 20 on one side of the oil tank 22 passes through the third pipeline 8, the built-in oil channel 18, and the fourth pipeline 11 in sequence, and then enters the other side of the oil tank 22 for cooling. The oil cooled again by the cooler 20 located on the other side of the oil tank 22 flows into the oil tank 22 through the fifth pipeline 15 to achieve cooling of the transformer oil.
也即第一管路2、油泵3、第二管路4、油箱22一侧的冷却器20、第三管路8、内置油道18、第四管路11、油箱22另一侧的冷却器20、第五管路15共同组成了串联油路,同时采用内置油道18,简化了油路的布置,缩小了集成式牵引变压器总成沿行车方向尺寸,节省车下设备安装空间;与此同时,采用内置油道18的设置方式,简化了油路的布置,缩小了冷却系统和变压器的行车方向尺寸,降低了变压器整体重量,节省车下设备安装空间。That is, the first pipeline 2, the oil pump 3, the second pipeline 4, the cooler 20 on one side of the fuel tank 22, the third pipeline 8, the built-in oil passage 18, the fourth pipeline 11, and the cooling on the other side of the fuel tank 22 The controller 20 and the fifth pipeline 15 together form a series oil circuit, and at the same time, a built-in oil passage 18 is used, which simplifies the layout of the oil circuit, reduces the size of the integrated traction transformer assembly in the driving direction, and saves installation space for equipment under the vehicle; and At the same time, the use of built-in oil passage 18 simplifies the layout of the oil passage, reduces the size of the cooling system and the transformer in the driving direction, reduces the overall weight of the transformer, and saves equipment installation space under the vehicle.
除此之外,内置油道18还可被外置管路代替,在油箱22的外侧设置外置管路,外置管路的两端分别连通第三管路8和第四管路11,从而实现油路的连通。In addition, the built-in oil passage 18 can also be replaced by an external pipeline. The external pipeline is provided outside the oil tank 22, and the two ends of the external pipeline are connected to the third pipeline 8 and the fourth pipeline 11 respectively. Thereby realizing the connection of oil circuit.
请参见附图6,内置油道18设置在油箱22的内部,油箱22和变压器器身01紧邻设置,内置油道18的断面设置呈三角形,内置油道18与行车方向垂直,贯穿整个变压器内部。因变压器绕组为圆形,与油箱22在角落处存在相对较大空间,内置油道18充分利用了该角落处的空间,避免了在油箱22外部设置单独油管占用额外空间,有利于变压器的小型化、轻量化及简洁设计。当然,内置油道18断面还可设置呈其他适形形状,本文将不再展开。Please refer to Figure 6. The built-in oil channel 18 is arranged inside the oil tank 22. The oil tank 22 and the transformer body 01 are located close to each other. The cross section of the built-in oil channel 18 is arranged in a triangular shape. The built-in oil channel 18 is perpendicular to the driving direction and runs through the entire inside of the transformer. . Since the transformer winding is round, there is a relatively large space at the corner with the oil tank 22. The built-in oil passage 18 makes full use of the space at the corner, avoiding the need to set up a separate oil pipe outside the oil tank 22 to occupy additional space, which is conducive to the compactness of the transformer. Optimized, lightweight and simple design. Of course, the cross-section of the built-in oil passage 18 can also be set in other conformable shapes, which will not be discussed in this article.
进一步地,两个冷却器20的外形均可设置为圆弧形,两者与车辆底部 限界19适形,同时,两个冷却器20分别紧邻底部限界19的两侧,这样能够充分利用车体空间,避免两个冷却器20占用过多的空间,同时提升两个冷却器20的散热效果。Furthermore, the outer shapes of the two coolers 20 can be set to be arc-shaped, and the two coolers 20 are conformable to the bottom limit 19 of the vehicle. At the same time, the two coolers 20 are respectively adjacent to both sides of the bottom limit 19, so that the vehicle body can be fully utilized. space to prevent the two coolers 20 from occupying too much space, and at the same time improve the heat dissipation effect of the two coolers 20.
在一实施例中,冷却器20还可设置一组,一组冷却器20通过第一筋板5设置在与油箱22行进方向相平行的方向一侧,高压出线9、低压出线10及储油柜24三者中的至少一者如低压出线10设置在油箱22的冷却器20所在侧面的对侧,对应地,高压出线9和储油柜24则可分设在油箱22冷却器20所在侧面的相邻侧面。In one embodiment, a group of coolers 20 can also be provided. A group of coolers 20 is arranged on one side parallel to the traveling direction of the fuel tank 22 through the first rib 5. The high-voltage outlet line 9, the low-voltage outlet line 10 and the oil storage At least one of the three cabinets 24, such as the low-voltage outlet 10, is disposed on the opposite side of the oil tank 22 where the cooler 20 is located. Correspondingly, the high-voltage outlet 9 and the oil conservator 24 can be separately located on the side of the oil tank 22 where the cooler 20 is located. Adjacent sides.
参阅图7至图11,本申请一种实施例所提供的集成式牵引变压器总成,其冷却器20主要包括冷却管组27、基板31和油盒组件,冷却管组27固定于基板31并通过基板31和油盒组件连通。本实施例中,油盒组件包括第一油盒32、第二油盒33和第三油盒34,也即具有三个腔体。冷却管组27包括多排以预设间隙弯折呈圆弧状的冷却管本体28,每排的冷却管本体28共面设置,且每排的冷却管本体28所在平面与行车方向垂直,使得冷却管组27形成了多个与行车方向平行的通道,有利于走行风从通道中通过;当然,在具体实施时,每排的冷却管本体28也可错开布置,不在一个平面内,本申请对此不作限制。Referring to Figures 7 to 11, the cooler 20 of the integrated traction transformer assembly provided by one embodiment of the present application mainly includes a cooling pipe group 27, a base plate 31 and an oil box assembly. The cooling pipe group 27 is fixed to the base plate 31 and It communicates with the oil box assembly through the base plate 31. In this embodiment, the oil box assembly includes a first oil box 32, a second oil box 33 and a third oil box 34, that is, it has three cavities. The cooling pipe group 27 includes multiple rows of cooling pipe bodies 28 bent in an arc shape with preset gaps. The cooling pipe bodies 28 of each row are arranged coplanarly, and the plane of the cooling pipe body 28 of each row is perpendicular to the driving direction, so that The cooling tube group 27 forms a plurality of channels parallel to the driving direction, which is conducive to the passage of traveling wind through the channels; of course, during specific implementation, the cooling tube bodies 28 of each row can also be staggered and not in the same plane. There are no restrictions on this.
冷却管本体28之间设有多个加强板30,多个加强板30与行车方向平行、且朝垂直行车方向排列,这样即可增加冷却管组27的整体强度,防止运行过程中产生较大振动。A plurality of reinforcing plates 30 are provided between the cooling pipe bodies 28. The plurality of reinforcing plates 30 are parallel to the driving direction and arranged in the vertical driving direction. This can increase the overall strength of the cooling pipe group 27 and prevent large-scale accidents during operation. vibration.
根据与不同油盒的连接,冷却管组27则又包括位于行车方向前端、由若干冷却管本体28构成的第一冷却管组271以及位于行车方向后端、由若干冷却管本体28构成的第二冷却管组272。第一冷却管组271和第二冷却管组272之间的间隙大于第一冷却管组271或第二冷却管组272冷却管本体28的间隙,减小走行风进入第二冷却管组272的风阻;当然,在具体实施时,第一冷却管组231和第二冷却管组232之间的间隙还可等于第一冷却管组231或第二冷却管组232冷却管本体24的间隙,本申请对此不作限制。其中,管路组件将热冷却油从油箱22输送至第一油盒32,第一油盒32通过外周的第一冷却管组271将输送至第二油盒33,在第二油盒33均 匀混合后经第二冷却管组272流入第三油盒34,从第三油盒34和管路组件输向另一冷却器20。According to the connection with different oil boxes, the cooling pipe group 27 further includes a first cooling pipe group 271 located at the front end in the driving direction and composed of a plurality of cooling pipe bodies 28; and a third cooling pipe group 271 located at the rear end in the driving direction and composed of a plurality of cooling pipe bodies 28. Two cooling tube groups 272. The gap between the first cooling pipe group 271 and the second cooling pipe group 272 is larger than the gap between the cooling pipe bodies 28 of the first cooling pipe group 271 or the second cooling pipe group 272, reducing the flow of traveling wind into the second cooling pipe group 272. Wind resistance; of course, in specific implementation, the gap between the first cooling pipe group 231 and the second cooling pipe group 232 can also be equal to the gap between the cooling pipe body 24 of the first cooling pipe group 231 or the second cooling pipe group 232. There are no restrictions on applications. Among them, the pipeline assembly transports the hot cooling oil from the oil tank 22 to the first oil box 32, and the first oil box 32 transports the hot cooling oil to the second oil box 33 through the first cooling pipe group 271 on the periphery. After mixing, it flows into the third oil box 34 through the second cooling pipe group 272 and is transported from the third oil box 34 and pipeline assembly to another cooler 20 .
冷却管本体28可采用圆管、扁管和椭圆管等,此处不作限制。冷却管本体28之间的间隙沿内周向外周逐渐减小,也即内周的冷却管本体28在排与排之间间隙更大,实现列车行走时,在冷却管组27中间进行冷却器20内部热空气与外部冷空气的充分交换混合,有利于提升后端冷却管路组的冷却功率。当然,在具体实施时,冷却管本体28还可等间距设置,本申请对此不作限制。The cooling tube body 28 can be a round tube, a flat tube, an elliptical tube, etc., and is not limited here. The gap between the cooling tube bodies 28 gradually decreases from the inner circumference to the outer circumference, that is, the cooling tube body 28 on the inner circumference has a larger gap between rows, so that when the train is running, the cooler is carried out in the middle of the cooling tube group 27 20 The full exchange and mixing of internal hot air and external cold air is conducive to improving the cooling power of the rear-end cooling pipe group. Of course, during specific implementation, the cooling pipe bodies 28 can also be arranged at equal intervals, and this application does not limit this.
在一实施例中,冷却管组27的中央也即最内周的冷却管本体28还设置连接基板31的方管29,对中间走行风进行扰流,增加冷却管组27的传热效果,增加冷却功率。冷却器20的外部设有格栅状的防护罩26,防止车下石子等异物对冷却器20的打击,保护罩的四周有折边,折边上开有孔,螺栓穿过折边上的孔将防护罩26与基板31相连。防护罩26在走行风入口和出口的格栅筋较细,筋的截面小,筋沿行车方向的尺寸较长,在减小走行风阻力的同时,增加格栅的强度;同时防护罩26底部靠近地面处的格栅筋更为密集,格栅筋间的间距沿向上的方向增大,也即防护罩26的下方的格栅孔尺寸较小,以增加防护作用,上方的格栅孔尺寸较大,减小走行风进入冷却器20的阻力;兼顾对冷却器20防护效果和减小风阻。In one embodiment, the center of the cooling tube group 27, that is, the innermost cooling tube body 28, is also provided with a square tube 29 connected to the base plate 31 to disturb the air flowing in the middle and increase the heat transfer effect of the cooling tube group 27. Increase cooling power. The outside of the cooler 20 is provided with a grille-shaped protective cover 26 to prevent foreign objects such as stones under the vehicle from impacting the cooler 20. The protective cover is surrounded by folds with holes, and bolts pass through the holes on the folds. Holes connect the shield 26 to the base plate 31 . The grille ribs at the inlet and outlet of the traveling wind of the protective cover 26 are thin, the cross-section of the ribs is small, and the size of the ribs along the driving direction is long, which reduces the resistance of the traveling wind and increases the strength of the grille; at the same time, the bottom of the protective cover 26 The grille bars near the ground are denser, and the spacing between the grille bars increases in the upward direction, that is, the size of the grille holes below the protective cover 26 is smaller to increase the protective effect, and the size of the grille holes above it increases. Larger, reducing the resistance of traveling wind entering the cooler 20; taking into account the protective effect of the cooler 20 and reducing wind resistance.
在两侧的冷却器20的上方处设置挡块25,补偿冷却器20与车辆底部限界19之间的空隙,防止冷却器20内部的风进入该空隙处,增加进入冷却器20内部的风量,同时增加散热面积。冷却管本体28内还如图11所示设置加强筋281,利用加强筋281对油流进行扰动,增加传热效果,同时还可增加油侧的散热面积,提升散热功率,有利于变压器和冷却器20的小型化和轻量化设计。 Blocks 25 are provided above the coolers 20 on both sides to compensate for the gap between the cooler 20 and the vehicle bottom limit 19, prevent the wind inside the cooler 20 from entering the gap, and increase the air volume entering the cooler 20. At the same time, the heat dissipation area is increased. The cooling tube body 28 is also provided with reinforcing ribs 281 as shown in Figure 11. The reinforcing ribs 281 are used to disturb the oil flow and increase the heat transfer effect. At the same time, the heat dissipation area on the oil side can also be increased, improving the heat dissipation power, which is beneficial to the transformer and cooling The miniaturization and lightweight design of the device 20.
需要说明的是,在本说明书中,诸如第一和第二之类的关系术语仅仅用来将一个实体与另外几个实体区分开来,而不一定要求或者暗示这些实体之间存在任何这种实际的关系或者顺序。It should be noted that in this specification, relational terms such as first and second are only used to distinguish one entity from several other entities, and do not necessarily require or imply the existence of any such relationship between these entities. Actual relationship or sequence.
以上对本申请所提供的集成式牵引变压器总成进行了详细介绍。本文中应用了具体个例对本申请的原理及实施方式进行了阐述,以上实施例的 说明只是用于帮助理解本申请的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以对本申请进行若干改进和修饰,这些改进和修饰也落入本申请权利要求的保护范围内。The integrated traction transformer assembly provided by this application has been introduced in detail above. This article uses specific examples to illustrate the principles and implementation methods of this application. The description of the above embodiments is only used to help understand the method and its core idea of this application. It should be noted that for those of ordinary skill in the art, several improvements and modifications can be made to the present application without departing from the principles of the present application, and these improvements and modifications also fall within the protection scope of the claims of the present application.

Claims (10)

  1. 一种集成式牵引变压器总成,其特征在于,包括牵引变压器本体、管路组件和冷却器,所述牵引变压器本体包括油箱,所述冷却器固连所述油箱的侧部,所述冷却器和所述油箱通过所述管路组件连通,所述管路组件设有用于驱动冷却油循环的油泵。An integrated traction transformer assembly is characterized in that it includes a traction transformer body, a pipeline assembly and a cooler. The traction transformer body includes an oil tank. The cooler is fixedly connected to the side of the oil tank. The cooler It is connected with the oil tank through the pipeline assembly, and the pipeline assembly is provided with an oil pump for driving cooling oil circulation.
  2. 根据权利要求1所述的集成式牵引变压器总成,其特征在于,所述牵引变压器本体设有固连所述油箱并向所述油箱外侧延伸的第一筋板,所述冷却器安装于所述第一筋板。The integrated traction transformer assembly according to claim 1, wherein the traction transformer body is provided with a first rib fixedly connected to the oil tank and extending to the outside of the oil tank, and the cooler is installed on the Describe the first rib.
  3. 根据权利要求2所述的集成式牵引变压器总成,其特征在于,所述冷却器设置两组并对称设于所述油箱的两侧,还包括储油柜、高压出线和低压出线,所述高压出线和所述低压出线均设置在与所述冷却器所在侧面相邻的同一侧面。The integrated traction transformer assembly according to claim 2, wherein the cooler is provided in two groups and is symmetrically located on both sides of the oil tank, and further includes an oil storage tank, a high-voltage outlet line and a low-voltage outlet line. The high-voltage outlet line and the low-voltage outlet line are both arranged on the same side adjacent to the side where the cooler is located.
  4. 根据权利要求2所述的集成式牵引变压器总成,其特征在于,所述冷却器设置于与行进方向相平行方向的一侧,还包括储油柜、高压出线、低压出线,所述储油柜、所述高压出线、所述低压出线中的至少一者设于所述油箱背离所述冷却器的一侧。The integrated traction transformer assembly according to claim 2, characterized in that the cooler is arranged on a side parallel to the direction of travel, and further includes an oil storage tank, a high-voltage outlet line, and a low-voltage outlet line, and the oil storage tank At least one of the cabinet, the high-voltage outlet line, and the low-voltage outlet line is located on a side of the oil tank facing away from the cooler.
  5. 根据权利要求2-4任一项所述的集成式牵引变压器总成,其特征在于,所述冷却器包括冷却管组、基板和油盒组件,所述冷却管组包括多排以预设间隙弯折呈圆弧状的冷却管本体,所述冷却管组通过所述基板固定并连通所述油盒组件。The integrated traction transformer assembly according to any one of claims 2 to 4, wherein the cooler includes a cooling pipe group, a base plate and an oil box assembly, and the cooling pipe group includes multiple rows with preset gaps. The cooling pipe body is bent into an arc shape, and the cooling pipe group is fixed through the base plate and connected to the oil box assembly.
  6. 根据权利要求3所述的集成式牵引变压器总成,其特征在于,两组所述冷却器通过所述管路组件串接设置,所述管路组件包括依次连通的第一管路、第二管路、第三管路、内置油道、第四管路和第五管路,所述内置油道位于所述牵引变压器本体的内部,所述第一管路和所述油箱的上部连接,所述油泵用于将所述油箱上部的热油通过所述第一管路抽出,并经过所述第二管路送至位于所述油箱一侧的所述冷却器,所述冷却器初次冷却后的油依次通过所述第三管路、所述内置油道和所述第四管路后,进入位于所述油箱另一侧的所述冷却器中,以使再次冷却后的油通过所述第五管路流入所述油箱,实现油的冷却。The integrated traction transformer assembly according to claim 3, characterized in that, two groups of the coolers are arranged in series through the pipeline assembly, and the pipeline assembly includes a first pipeline, a second pipeline, and a second pipeline that are connected in sequence. pipeline, a third pipeline, a built-in oil channel, a fourth pipeline and a fifth pipeline, the built-in oil channel is located inside the traction transformer body, the first pipeline is connected to the upper part of the oil tank, The oil pump is used to pump out the hot oil in the upper part of the oil tank through the first pipeline and send it to the cooler located on one side of the oil tank through the second pipeline. The cooler is used for primary cooling. After the oil passes through the third pipeline, the built-in oil channel and the fourth pipeline in sequence, it enters the cooler located on the other side of the oil tank, so that the oil after cooling again passes through the The fifth pipeline flows into the oil tank to realize cooling of the oil.
  7. 根据权利要求5所述的集成式牵引变压器总成,其特征在于,任意相邻所述冷却管本体之间的间隙沿内周至外周渐缩,还包括设于内周的所述冷却管本体的中央、连接所述基板并用于扰流的方管。The integrated traction transformer assembly according to claim 5, characterized in that the gap between any adjacent cooling pipe bodies is tapered from the inner circumference to the outer circumference, and further includes a gap between the cooling pipe bodies located on the inner circumference. In the center, a square tube connects the base plate and serves as a spoiler.
  8. 根据权利要求5所述的集成式牵引变压器总成,其特征在于,所述油盒组件包括第一油盒、第二油盒和第三油盒,所述冷却管组包括设于前端且连通所述第一油盒和所述第二油盒的第一冷却管组,以及设于后端并连通所述第二油盒和所述第三油盒的第二冷却管组,且所述第一冷却管组和所述第二冷却管组之间的间隙大于所述第一冷却管组或所述第二冷却管组相较于所述冷却管本体之间的间隙;所述管路组件向所述冷却器送油的一端连通至所述第一油盒,所述管路组件用于抽取所述冷却器内冷却油的一端连通至所述第三油盒。The integrated traction transformer assembly according to claim 5, wherein the oil box assembly includes a first oil box, a second oil box and a third oil box, and the cooling pipe group includes a cooling pipe assembly located at the front end and connected to The first cooling pipe group of the first oil box and the second oil box, and the second cooling pipe group located at the rear end and connected to the second oil box and the third oil box, and the The gap between the first cooling tube group and the second cooling tube group is larger than the gap between the first cooling tube group or the second cooling tube group and the cooling tube body; the pipeline One end of the assembly that delivers oil to the cooler is connected to the first oil box, and one end of the pipeline assembly that is used to extract cooling oil in the cooler is connected to the third oil box.
  9. 根据权利要求1所述的集成式牵引变压器总成,其特征在于,还包括固连于所述油箱两侧的第二筋板,所述第二筋板连接有第一纵梁,所述第一纵梁焊接销轴,以使所述牵引变压器本体通过所述第一纵梁和所述销轴安装于轨道交通底部的第二纵梁。The integrated traction transformer assembly according to claim 1, further comprising a second rib fixed to both sides of the oil tank, the second rib connected to a first longitudinal beam, the third rib A longitudinal beam is welded with a pin, so that the traction transformer body is installed on the second longitudinal beam at the bottom of the rail transit through the first longitudinal beam and the pin.
  10. 根据权利要求9所述的集成式牵引变压器总成,其特征在于,所述第二筋板朝向所述油箱一侧凹设。The integrated traction transformer assembly according to claim 9, wherein the second rib is recessed toward the side of the fuel tank.
PCT/CN2022/117801 2022-05-31 2022-09-08 Integrated traction transformer assembly WO2023231221A1 (en)

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CN114843081A (en) * 2022-05-31 2022-08-02 中车株洲电机有限公司 Integrated traction transformer assembly

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CN106449036A (en) * 2016-08-31 2017-02-22 中车大连机车研究所有限公司 Intelligent cooling system for traction transformer of electric multiple unit
WO2018051403A1 (en) * 2016-09-13 2018-03-22 三菱電機株式会社 Transformer for vehicle
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CN108597763A (en) * 2018-04-19 2018-09-28 保定多田冷却设备有限公司 Transformer forced oil-circulation cooling tube mixing arrangement type forced air cooler
CN114843081A (en) * 2022-05-31 2022-08-02 中车株洲电机有限公司 Integrated traction transformer assembly
CN217361319U (en) * 2022-05-31 2022-09-02 中车株洲电机有限公司 Integrated traction transformer assembly

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106449036A (en) * 2016-08-31 2017-02-22 中车大连机车研究所有限公司 Intelligent cooling system for traction transformer of electric multiple unit
WO2018051403A1 (en) * 2016-09-13 2018-03-22 三菱電機株式会社 Transformer for vehicle
CN207409344U (en) * 2017-06-06 2018-05-25 中铁二院工程集团有限责任公司 A kind of high overload tractive transformer applied to electric railway
CN108597763A (en) * 2018-04-19 2018-09-28 保定多田冷却设备有限公司 Transformer forced oil-circulation cooling tube mixing arrangement type forced air cooler
CN114843081A (en) * 2022-05-31 2022-08-02 中车株洲电机有限公司 Integrated traction transformer assembly
CN217361319U (en) * 2022-05-31 2022-09-02 中车株洲电机有限公司 Integrated traction transformer assembly

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