WO2023228865A1 - Charging connector - Google Patents
Charging connector Download PDFInfo
- Publication number
- WO2023228865A1 WO2023228865A1 PCT/JP2023/018644 JP2023018644W WO2023228865A1 WO 2023228865 A1 WO2023228865 A1 WO 2023228865A1 JP 2023018644 W JP2023018644 W JP 2023018644W WO 2023228865 A1 WO2023228865 A1 WO 2023228865A1
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- WO
- WIPO (PCT)
- Prior art keywords
- terminal
- relay terminal
- power
- pair
- housing
- Prior art date
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- 230000013011 mating Effects 0.000 claims description 18
- 230000037431 insertion Effects 0.000 abstract description 87
- 238000003780 insertion Methods 0.000 abstract description 87
- 238000000605 extraction Methods 0.000 description 63
- 230000001105 regulatory effect Effects 0.000 description 26
- 239000000463 material Substances 0.000 description 7
- 239000007769 metal material Substances 0.000 description 7
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 6
- 229910052782 aluminium Inorganic materials 0.000 description 6
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 6
- 229910052802 copper Inorganic materials 0.000 description 6
- 239000010949 copper Substances 0.000 description 6
- 230000000694 effects Effects 0.000 description 5
- WABPQHHGFIMREM-UHFFFAOYSA-N lead(0) Chemical compound [Pb] WABPQHHGFIMREM-UHFFFAOYSA-N 0.000 description 5
- 238000005452 bending Methods 0.000 description 4
- 238000002788 crimping Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 2
- 239000000470 constituent Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000010292 electrical insulation Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 238000005192 partition Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Images
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/44—Means for preventing access to live contacts
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R31/00—Coupling parts supported only by co-operation with counterpart
- H01R31/06—Intermediate parts for linking two coupling parts, e.g. adapter
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
- H01R4/28—Clamped connections, spring connections
- H01R4/30—Clamped connections, spring connections utilising a screw or nut clamping member
- H01R4/34—Conductive members located under head of screw
Definitions
- the present disclosure relates to a charging connector.
- Patent Document 1 describes an in-vehicle charging connector.
- the charging connector includes a housing and a power terminal housed in the housing.
- the power terminal is connected to an electric wire that is electrically connected to the vehicle battery.
- the electric wire connected to the power terminal is pulled out from the charging connector.
- An external connector extending from an external power supply device is fitted into the charging connector. Then, the power terminal of the charging connector is connected to a mating terminal of the external connector. Power supplied from the external connector is supplied to the vehicle battery via a power terminal and an electric wire.
- the wiring path of the electric wire connected to the power terminal may be bent in a direction that intersects with the fitting direction of the external connector. In this case, a problem arises in that the charging connector becomes larger in the fitting direction due to the bent portion of the electric wire.
- An object of the present disclosure is to provide a charging connector that can be miniaturized.
- a charging connector of the present disclosure is a charging connector that is mounted on a vehicle, is fitted with an external connector of an external power supply device, and is used to charge a battery mounted on the vehicle, and includes a housing, a housing, a battery that is housed in the housing, and a battery that is mounted on the vehicle.
- a second relay terminal When viewed from the direction along the line, one region separated by a reference straight line passing through each central axis of the pair of power terminals is defined as a first region, and the other region is defined as a second region, and the plurality of signal terminals are , when viewed from the direction along the fitting direction, the first relay terminal is arranged only in the second region of the first region and the second region, and the first relay terminal is an electric wire connecting portion to which the power line is connected.
- the electric wire connecting portion is located in the first region when viewed from a direction along the fitting direction.
- the charging connector of the present disclosure exhibits the effect of enabling miniaturization.
- FIG. 1 is a schematic diagram showing a charging state of a vehicle equipped with a charging connector.
- FIG. 2 is a perspective view of the charging connector in the embodiment.
- FIG. 3 is an exploded perspective view of the charging connector in the same configuration.
- FIG. 4 is a rear view of the charging connector in the same configuration.
- FIG. 5 is a plan view of the charging connector in the same configuration.
- FIG. 6 is a sectional view taken along line 6-6 in FIG.
- FIG. 7 is a sectional view taken along line 7-7 in FIG.
- FIG. 8 is a sectional view taken along line 8-8 in FIG.
- FIG. 9 is a perspective view of the first power terminal in the same form.
- FIG. 10 is a perspective view of the position holding member in the same form.
- the charging connector of the present disclosure includes: [1] A charging connector mounted on a vehicle, fitted with an external connector of an external power supply device, and used for charging a battery mounted on the vehicle, comprising a housing, and a housing, which is housed in the housing and supplies power to the battery. A pair of power terminals used for power supply, a first relay terminal fixed to one of the pair of power terminals by bolting, and a second relay terminal fixed to the other of the pair of power terminals by bolting.
- the first relay terminal has an electric wire connection part to which the power line is connected, and is arranged only in the second area of the first area and the second area, and the first relay terminal has a wire connection part to which the power line is connected.
- the wire connecting portion is located in the first region when viewed from a direction along the fitting direction.
- the power line is connected to the power terminal via the first relay terminal or the second relay terminal.
- This makes it possible to pull out the power line in a direction intersecting the fitting direction without bending the power line. Therefore, since there is no need to bend the power line, it is possible to downsize the charging connector in the fitting direction.
- the plurality of signal terminals are arranged only in the second region of the first region and the second region separated by the reference straight line.
- the wire connecting portion of the first relay terminal is located in the first region when viewed from the fitting direction. This results in a configuration in which the wire connection portion of the first relay terminal and the plurality of signal terminals are not located in the same area. Therefore, there is no need to make the first relay terminal into a complicated shape such as making a detour to avoid the signal terminal. Therefore, it is possible to simplify the structure and downsize the first relay terminal.
- the pair of power terminals are arranged in parallel along a first direction perpendicular to the fitting direction, and each of the pair of power lines is arranged along the first direction. They may be pulled out in the same direction.
- the first relay terminal includes a terminal fastening part bolted to one of the pair of power terminals, and a connecting part connecting the terminal fastening part and the wire connecting part.
- the connecting portion may include a first extending portion extending toward the first region, and a second extending portion extending from the first extending portion in a direction in which the power line is pulled out.
- each power line can be drawn out in the same direction along the first direction while being configured so that the first relay terminal and the second relay terminal do not overlap in the fitting direction. Therefore, it is possible to further contribute to miniaturization of the charging connector in the fitting direction.
- the terminal fastening portion and the first extending portion have a plate shape perpendicular to the fitting direction
- the second extending portion has a plate shape perpendicular to the fitting direction and the first extending portion. It may have a plate shape that is perpendicular to the second direction that is perpendicular to each of the first directions.
- each of the pair of power terminals is movable in a direction perpendicular to the fitting direction, and is movable about an axis along the fitting direction.
- the housing may be rotatably housed in the housing.
- the power terminal by moving the power terminal relative to the housing, it is possible to absorb vibrations transmitted from the power line. As a result, loosening of the bolts due to vehicle vibration can be suppressed.
- the power terminal when the mating terminal of the external connector is inserted into the power terminal, the power terminal can be configured to be movable in the direction orthogonal to the fitting direction in accordance with the position of the mating terminal in the direction orthogonal to the fitting direction. Therefore, even if the position of the mating terminal is deviated due to manufacturing error or the like, it is possible to suppress an increase in the insertion force when connecting the power terminal and the mating terminal to a small level.
- the housing further includes a retainer that holds the position of the signal terminal in the fitting direction, and the housing has an end portion on the side where the external connector is fitted. and a second end, which is an end opposite to the first end, and each of the pair of power terminals and the plurality of signal terminals is connected to the second end.
- the retainer may be housed in the housing from the opening of the housing, and the retainer may be assembled to the second end, and the retainer may have an abutting portion that abuts the signal terminal in the fitting direction. good. According to this configuration, the position of each signal terminal in the fitting direction can be maintained by the contact portion of the retainer.
- the retainer has an opening that exposes the ends of the pair of power terminals to the outside, and the first relay terminal and the second relay terminal are connected to the power supply terminal through the opening.
- the retainer is bolted to each of the pair of power terminals, and the retainer is provided between a first insulating wall surrounding the first relay terminal and between the first insulating wall and the first relay terminal, and the retainer is provided between the first insulating wall and the first relay terminal, and a first rotation regulating portion that regulates rotation of the relay terminal around a bolt axis; a second insulating wall portion surrounding the second relay terminal; and between the second insulating wall portion and the second relay terminal.
- a second rotation regulating portion may be provided and regulating rotation of the second relay terminal about the bolt axis.
- the first rotation restricting portion can prevent the second relay terminal from rotating and coming into contact with the second insulating wall portion when tightening or removing the bolt. Therefore, it is possible to suppress the strength required for the first insulating wall portion and the second insulating wall portion.
- each of the pair of power lines may have a size of 40 square meters or more. According to this configuration, even when using a power line with a large cross-sectional area, there is no need to bend the power line, so it is possible to downsize the charging connector in the fitting direction.
- cylindrical refers not only to one in which a peripheral wall is formed continuously over the entire circumference, but also to one in which a plurality of parts are combined to form a cylindrical shape, or a C-shape. It also includes those that have a notch in a part of the circumference, such as a shape. Moreover, the "cylindrical” shape includes a circle, an ellipse, and a polygon having sharp or rounded corners.
- opposite in this specification refers to surfaces or members being in front of each other, and not only when they are completely in front of each other, but also partially in front of each other. including cases where In addition, “opposed” in this specification refers to both a case where a member different from the two parts is interposed between the two parts, and a case where nothing is interposed between the two parts. including.
- FIG. 1 schematically shows a state in which a vehicle V, such as a hybrid vehicle or an electric vehicle, is being charged from an external power supply device 100.
- the vehicle V is provided with the charging connector 10 of this embodiment.
- An external connector 101 connected to an external power supply device 100 is connected to the charging connector 10 .
- the charging connector 10 is connected to a battery BT mounted on the vehicle V via a wire harness W including a power line 24, which will be described later.
- the charging connector 10 includes a housing 11, a first power terminal 12, a second power terminal 13, a ground terminal 14, and a plurality of signal terminals 15.
- the first power terminal 12 is a power terminal on the positive potential side.
- the second power terminal 13 is a negative potential side power terminal.
- the first power terminal 12 , the second power terminal 13 , the ground terminal 14 , and each signal terminal 15 are housed in the housing 11 .
- the charging connector 10 also includes a position holding member 16 that holds the positions of the first power terminal 12 and the second power terminal 13, and a retainer 17 that holds the positions of the ground terminal 14 and each signal terminal 15. .
- an X-axis, a Y-axis, and a Z-axis that are orthogonal to each other are shown.
- the direction along the X-axis will be referred to as the "width direction X of the charging connector 10" or simply the “width direction X.”
- the direction along the Y-axis is referred to as the “insertion/extraction direction Y of the charging connector 10” or simply the “insertion/extraction direction Y.”
- the direction along the Z-axis is referred to as "thickness direction Z of charging connector 10" or simply “thickness direction Z.”
- the charging connector 10 includes a first relay terminal 21 connected to the first power terminal 12, a second relay terminal 22 connected to the second power terminal 13, and a ground terminal 14.
- the third relay terminal 23 is connected to the third relay terminal 23. Note that the first power terminal 12 and the second power terminal 13 are arranged in parallel in the width direction X.
- Each of the first relay terminal 21, the second relay terminal 22, and the third relay terminal 23 is a press terminal formed from a plate material by press working, for example. Further, each of the first relay terminal 21, the second relay terminal 22, and the third relay terminal 23 is formed of, for example, a copper-based or aluminum-based metal material.
- the first relay terminal 21 is fixed to the first power terminal 12 by bolting.
- the second relay terminal 22 is fixed to the second power terminal 13 by bolting.
- the third relay terminal 23 is fixed to the ground terminal 14 by bolting.
- a power line 24 is connected to each of the first relay terminal 21 and the second relay terminal 22.
- Each power line 24 is a large-diameter high-voltage wire that can handle high voltage and large current.
- the core wire size of each power line 24 is, for example, 40 square meters or more. Further, the core wire size of each power line 24 is, for example, 120 square meters or less. That is, the cross-sectional area of the core wire of the power line 24 perpendicular to the length direction is 40 square millimeters or more and 120 square millimeters or less.
- the core wire of each power line 24 is made of, for example, a copper-based or aluminum-based metal material.
- An electric wire 25 is connected to the third relay terminal 23 .
- the core wire of the electric wire 25 is made of, for example, a copper-based or aluminum-based metal material. Note that in FIG. 5, which will be described later, illustration of each power line 24 and electric wire 25 is omitted to simplify the drawing.
- first power terminal 12 and second power terminal 13 are arranged side by side in the width direction X. As shown in FIGS. Further, the first power terminal 12 and the second power terminal 13 are configured to be line symmetrical with respect to the center line C1 in the width direction X of the charging connector 10.
- the first power terminal 12 and the second power terminal 13 are the same part and have the same shape. Therefore, each structure of the first power terminal 12 and the second power terminal 13 will be described with the same reference numerals.
- the second power terminal 13 is arranged by rotating the first power terminal 12 by 180 degrees about the axis along the insertion/extraction direction Y.
- the first power terminal 12 and the second power terminal 13 are press terminals formed by press working from a plate material. Examples of the material for forming the first power terminal 12 and the second power terminal 13 include metal materials such as copper-based and aluminum-based.
- the first power terminal 12 includes a first connecting portion 31, a second connecting portion 32, a connecting portion 33, and a pair of extending walls 34.
- the first connecting portion 31 has a cylindrical shape extending along the insertion/extraction direction Y. Specifically, the first connecting portion 31 has a plurality of elastic pieces 31a. The plurality of elastic pieces 31a are provided in an annular shape when viewed from the insertion/extraction direction Y. Each elastic piece 31a is configured to elastically bend in the radial direction of the first connecting portion 31. A mating terminal (not shown) of the external connector 101 described above is inserted into the first connecting portion 31 along the insertion/extraction direction Y. Each elastic piece 31a contacts the corresponding mating terminal in the radial direction. Thereby, electrical continuity between the first power terminal 12 and the mating terminal is achieved.
- the second connection portion 32 of the first power terminal 12 is a portion that is bolted to the first relay terminal 21.
- the second connection portion 32 of the second power terminal 13 is a portion that is bolted to the second relay terminal 22 .
- the second connecting portion 32 has a plate shape perpendicular to the insertion/extraction direction Y, for example.
- the second connecting portion 32 has a through hole 35 through which the bolt B is inserted along the insertion/extraction direction Y.
- the through hole 35 penetrates the second connecting portion 32 along the insertion/extraction direction Y.
- a nut 36 into which the bolt B is screwed is provided at a position corresponding to the through hole 35 in the second connecting portion 32 .
- the connecting part 33 connects the first connecting part 31 and the second connecting part 32.
- the connecting portion 33 extends along the insertion/extraction direction Y.
- the connecting portion 33 has a plate shape perpendicular to the width direction X, for example.
- the second connecting portion 32 is bent approximately at right angles to the connecting portion 33.
- the connecting portion 33 has a first side surface 33a, which is one plate surface of the connecting portion 33, and a second side surface 33b, which is the back surface of the first side surface 33a.
- the first side surface 33a and the second side surface 33b are perpendicular to the width direction X, for example.
- the first power terminal 12 and the second power terminal 13 are provided such that their first side surfaces 33a face each other in the width direction X. That is, each second side surface 33b of the first power terminal 12 and the second power terminal 13 faces outward in the width direction X. Further, each of the pair of extending wall portions 34 extends from the connecting portion 33 toward the first side surface 33a.
- each extending wall portion 34 extends in the same direction from both ends of the connecting portion 33 in the thickness direction Z.
- Each extending wall portion 34 has a plate shape perpendicular to the thickness direction Z.
- Each extending wall portion 34 is bent approximately at right angles to the connecting portion 33.
- Each extending wall portion 34 faces each other in the thickness direction Z.
- the lengths of each extending wall portion 34 in the width direction X are equal to each other.
- the lengths of the respective extending wall portions 34 in the insertion/extraction direction Y are equal to each other.
- each extending wall portion 34 is provided between the first connecting portion 31 and the second connecting portion 32.
- Each extending wall portion 34 faces the second connecting portion 32 in the insertion/extraction direction Y.
- Each extending wall portion 34 has a jig hole 37.
- the jig hole 37 penetrates each extending wall portion 34 in the thickness direction Z.
- the jig holes 37 in each extending wall portion 34 are provided at positions overlapping each other in the thickness direction Z.
- a rod-shaped jig P shown in FIG. 7 can be inserted into each jig hole 37.
- a temperature sensor 38 is attached to the first power terminal 12.
- the temperature sensor 38 for example, an NTC thermistor, a PTC thermistor, a PT sensor, or the like can be used.
- the temperature sensor 38 is held by a holding member 39 fixed to the connecting portion 33 by, for example, a screw S. Further, the holding member 39 and the temperature sensor 38 are attached to the second side surface 33b of the connecting portion 33.
- the holding member 39 is made of, for example, a metal material having high heat conductivity.
- the temperature sensor 38 has a lead wire 38a. The temperature sensor 38 outputs detected temperature information through a lead wire 38a. Further, a holding member 39 and a temperature sensor 38 are similarly attached to the second power terminal 13.
- the ground terminal 14 includes a first connecting portion 41, a second connecting portion 42, a connecting portion 43, and a pair of extending wall portions 44.
- the ground terminal 14 is a press terminal formed from a plate material by press working. Examples of the material for forming the ground terminal 14 include metal materials such as copper-based and aluminum-based materials.
- the first connecting portion 41 has a cylindrical shape extending along the insertion/extraction direction Y.
- a mating terminal (not shown) of the external connector 101 described above is inserted into the first connecting portion 41 along the insertion/extraction direction Y. Thereby, electrical continuity between the ground terminal 14 and the mating terminal is achieved.
- the second connection part 42 is a part that is bolted to the third relay terminal 23.
- the second connecting portion 42 has a plate shape perpendicular to the insertion/extraction direction Y, for example.
- the second connecting portion 42 has a through hole 45 through which the bolt B is inserted along the insertion/extraction direction Y.
- the through hole 45 penetrates the second connecting portion 42 along the insertion/extraction direction Y.
- a nut 46 into which the bolt B is screwed is provided at a position corresponding to the through hole 45 in the second connecting portion 42 .
- the connecting part 43 connects the first connecting part 41 and the second connecting part 42.
- the connecting portion 43 extends along the insertion/extraction direction Y.
- the connecting portion 43 has a plate shape perpendicular to the thickness direction Z, for example.
- the second connecting portion 42 is bent approximately at right angles to the connecting portion 43.
- the pair of extending wall portions 44 extend from both ends of the connecting portion 43 in the width direction X in the same direction.
- Each extending wall portion 44 has a plate shape perpendicular to the width direction X.
- Each extending wall portion 44 is bent approximately at right angles to the connecting portion 43.
- Each extending wall portion 44 faces each other in the width direction X.
- the lengths of each extending wall portion 44 in the thickness direction Z are equal to each other. Further, the lengths of the respective extending wall portions 44 in the insertion/extraction direction Y are equal to each other.
- the connecting portion 43 has a jig hole 47.
- the jig hole 47 penetrates the connecting portion 43 in the thickness direction Z.
- the jig hole 47 is provided between the base end portions of each extending wall portion 44 .
- a rod-shaped jig P can be inserted into the jig hole 47 .
- one side in the thickness direction Z is referred to as an "upper side” and the other side in the thickness direction Z is referred to as a “lower side.” That is, “above” and “below” used in the description of this specification do not necessarily mean above and below in the direction of gravity.
- the ground terminal 14 is arranged, for example, below the first power terminal 12 and the second power terminal 13 that are lined up in the width direction X. Further, the ground terminal 14 is located, for example, between the first power terminal 12 and the second power terminal 13 when viewed from the thickness direction Z.
- each signal terminal 15 is arranged below the first power terminal 12.
- two signal terminals 15 are arranged below the second power terminal 13.
- Each signal terminal 15 is arranged so that its length direction is along the insertion/extraction direction Y.
- Each signal terminal 15 and ground terminal 14 are lined up in the width direction X, for example.
- each signal terminal 15 is made of, for example, a copper-based or aluminum-based metal material.
- the housing 11 has a first end 51 which is one end in the insertion/extraction direction Y, and a second end 52 which is the other end in the insertion/extraction direction Y.
- An external connector 101 is fitted into the housing 11 from the first end 51 side.
- the second end portion 52 is open in the insertion/extraction direction Y.
- the first power terminal 12 , the second power terminal 13 , the ground terminal 14 , and each signal terminal 15 are housed in the housing 11 through the opening of the second end 52 .
- an actuator 110 is provided on the upper side of the housing 11. In the drawings after FIG. 3, illustration of the actuator 110 is omitted.
- Actuator 110 operates to lock the fitted state of charging connector 10 and external connector 101, for example, during charging of battery BT from external connector 101 through charging connector 10.
- the housing 11 has a first accommodating part 53a that accommodates the first power terminal 12 and a second accommodating part 53b that accommodates the second power terminal 13. Further, the housing 11 includes a third housing part 53c that houses the ground terminal 14, and a plurality of fourth housing parts 53d that house the plurality of signal terminals 15, respectively.
- the positional relationship of the first accommodating part 53a, the second accommodating part 53b, the third accommodating part 53c, and each of the fourth accommodating parts 53d is as follows:
- the arrangement is similar to No. 15. That is, the first accommodating part 53a and the second accommodating part 53b are provided side by side in the width direction X.
- the third accommodating part 53c is provided at an intermediate position between the first accommodating part 53a and the second accommodating part 53b, and below them.
- two fourth accommodating parts 53d are provided below the first accommodating part 53a.
- two fourth accommodating portions 53d are provided below the second accommodating portion 53b.
- the fourth accommodating portions 53d and the third accommodating portions 53c are lined up in the width direction X, for example.
- the first power terminal 12 is housed in the first housing portion 53a so as to be movable in the width direction X and the thickness direction Z. That is, the first power terminal 12 is provided so as to be movable relative to the housing 11 in the width direction X and the thickness direction Z. Further, the first power terminal 12 is provided so as to be rotatable relative to the housing 11 within a predetermined angular range about a rotation axis along the insertion/extraction direction Y. The rotation axis of the relative rotation substantially coincides with the central axis L1 of the first connection portion 31 of the first power terminal 12, for example.
- the second power terminal 13 is housed in the second housing part 53b so as to be movable in the width direction X and the thickness direction Z. That is, the second power terminal 13 is provided so as to be movable relative to the housing 11 in the width direction X and the thickness direction Z. Further, the second power terminal 13 is provided so as to be rotatable relative to the housing 11 within a predetermined angular range about a rotation axis along the insertion/extraction direction Y. The rotation axis of the relative rotation substantially coincides with the central axis L1 of the first connection portion 31 of the second power terminal 13, for example.
- the ground terminal 14 is housed in the third housing part 53c so as to be movable in the width direction X and the thickness direction Z. That is, the ground terminal 14 is provided so as to be movable relative to the housing 11 in the width direction X and the thickness direction Z. Further, the ground terminal 14 is provided so as to be rotatable relative to the housing 11 within a predetermined angular range about a rotation axis along the insertion/extraction direction Y. The rotation axis of the relative rotation coincides with the axis of the first connection portion 41 of the ground terminal 14, for example. Further, a signal terminal 15 is accommodated in each fourth accommodating portion 53d.
- the housing 11 has an insulating wall portion 54 that separates a first accommodating portion 53a and a second accommodating portion 53b.
- the insulating wall portion 54 has a flat plate shape perpendicular to the width direction X, for example.
- Each insulating wall portion 54 extends in a direction along the opening direction of the jig hole 37.
- Each insulating wall portion 54 is located between the first power terminal 12 and the second power terminal 13.
- Each insulating wall portion 54 ensures an insulating distance between the first power terminal 12 accommodated in the first accommodating portion 53a and the second power terminal 13 accommodated in the second accommodating portion 53b.
- the space between each insulating wall portion 54 and the third accommodating portion 53c communicate with each other via a through hole 55.
- the housing 11 has first openings 56a, 56b, and 56c through which the jig P can be inserted.
- the first openings 56a, 56b, and 56c are provided corresponding to the first power terminal 12, the second power terminal 13, and the ground terminal 14, respectively.
- a jig P for the first power terminal 12 is inserted through the first opening 56a.
- a jig P for the second power terminal 13 is inserted through the first opening 56b.
- a jig P for the ground terminal 14 is inserted through the first opening 56c.
- the first openings 56a and 56b have, for example, substantially the same shape as the jig hole 37 when viewed from the thickness direction Z.
- the first opening 56c has, for example, substantially the same shape as the jig hole 47 when viewed from the thickness direction Z.
- Each of the first openings 56a, 56b, and 56c is provided on one side of the housing 11 in the thickness direction Z.
- Each of the first openings 56a, 56b, and 56c is provided on the upper surface of the housing 11, for example.
- Each first opening 56a, 56b, 56c opens in the same direction. Specifically, each of the first openings 56a, 56b, and 56c opens upward in the thickness direction Z with respect to the outside of the housing 11.
- the first opening 56a communicates the first accommodating portion 53a with the outside of the housing 11.
- the first opening 56b communicates the second accommodating portion 53b with the outside of the housing 11.
- the first opening 56c communicates the space between each insulating wall portion 54 with the outside of the housing 11.
- Each of the first openings 56a, 56b, and 56c is provided in line along the width direction X, for example.
- the housing 11 has a second opening 57a and a third opening 57b for mounting the position holding member 16.
- the second opening 57a and the third opening 57b are provided on one side of the housing 11 in the thickness direction Z.
- the second opening 57a and the third opening 57b are provided on the upper surface of the housing 11, for example.
- the second opening 57a and the third opening 57b open upward in the thickness direction Z with respect to the outside of the housing 11.
- Two second openings 57a are provided. One of the two second openings 57a communicates the first accommodating portion 53a with the outside of the housing 11. The other of the two second openings 57a communicates the second accommodating portion 53b with the outside of the housing 11. Each second opening 57a is provided closer to the second end 52 than the first openings 56a, 56b. The third opening 57b communicates the space between each insulating wall portion 54 with the outside of the housing 11. The third opening 57b is provided closer to the second end 52 than the first opening 56c. The second opening 57a and the third opening 57b are provided side by side along the width direction X, for example.
- the position holding member 16 includes a covering portion 61 that covers the upper portions of each second opening 57a and third opening 57b, a pair of insertion portions 62, and a pair of first engaging portions 63. It has .
- the covering portion 61 collectively covers each of the second openings 57a and the third openings 57b.
- Each insertion portion 62 and each first engagement portion 63 extend downward from the covering portion 61.
- Each insertion portion 62 is inserted into each second opening 57a along the thickness direction Z. Thereby, one insertion part 62 is inserted into the first accommodating part 53a, and the other insertion part 62 is inserted into the second accommodating part 53b.
- the pair of first engaging portions 63 are inserted between each insulating wall portion 54 from the third opening 57b.
- the housing 11 has a second engaging portion 58 between a pair of insulating wall portions 54 .
- the second engaging portions 58 are provided so as to protrude from mutually opposing side surfaces of each insulating wall portion 54 .
- Each first engaging portion 63 is hooked upward in the thickness direction Z to each second engaging portion 58 . Thereby, the position holding member 16 is fixed to the housing 11.
- the insertion portion 62 is located between each extending wall portion 34 and the second connection portion 32 in the first power terminal 12.
- the direction D in FIG. 6 indicates the fitting direction D of the external connector 101.
- the fitting direction D is a direction along the insertion/extraction direction Y.
- the insertion portion 62 has a first contact portion 64 against which the first power terminal 12 contacts in the fitting direction D.
- each of the extending wall portions 34 abuts on the first contact portion 64 in the fitting direction D.
- the insertion portion 62 then comes into contact with the edge of the second opening 57a in the fitting direction D. Further, the insertion portion 62 covers the second connection portion 32 when viewed from the fitting direction D.
- the insertion portion 62 is located on the first side surface 33a side with respect to the connecting portion 33 (see FIG. 8). Note that the relationship between the second power terminal 13 and the insertion portion 62 is the same as the relationship between the first power terminal 12 and the insertion portion 62.
- the retainer 17 includes a main body 71 that covers the opening of the second end 52 in the insertion/extraction direction Y, and a locking piece 72 extending from the main body 71.
- the locking piece 72 is locked to a locking protrusion 59 formed on the outer surface of the housing 11 . Thereby, the retainer 17 is fixed to the housing 11.
- the main body portion 71 has an opening 73 that opens in the insertion/extraction direction Y.
- the openings 73 are provided corresponding to the first power terminal 12, the second power terminal 13, and the ground terminal 14, respectively.
- the second connection portion 32 of each of the first power terminal 12 and the second power terminal 13 is exposed to the outside through the opening 73.
- the first relay terminal 21 and the second relay terminal 22 are bolted to the first power terminal 12 and the second power terminal 13, respectively, through the opening 73. Further, the second connection portion 42 of the ground terminal 14 is exposed to the outside through the opening 73.
- the third relay terminal 23 is bolted to the ground terminal 14 through the opening 73.
- the retainer 17 has a second contact portion 74 and a third contact portion 75.
- the second contact portion 74 and the third contact portion 75 extend toward the inside of the housing 11 from the main body portion 71 along the insertion/extraction direction Y, for example.
- a plurality of third contact portions 75 are provided corresponding to the plurality of signal terminals 15, respectively.
- the second contact portion 74 is provided at a position corresponding to the ground terminal 14.
- the tip of the second contact portion 74 contacts the ground terminal 14 in the direction along the insertion/extraction direction Y.
- the signal terminal 15 contacts the tip of the third contact portion 75 in the fitting direction D.
- a signal line 15a is connected to each of the plurality of signal terminals 15.
- each signal terminal 15 is schematically shown by a two-dot chain line.
- the main body part 71 is provided with a pair of outlet ports 77 that pass through the main body part 71 along the insertion/extraction direction Y. Two signal lines 15a and one lead wire 38a are drawn out from each outlet 77 to the outside of the housing 11.
- each of the first power terminal 12 and the second power terminal 13 has a central axis L1 along the insertion/extraction direction Y.
- a straight line perpendicular to each central axis L1 of the first power terminal 12 and the second power terminal 13 is defined as a reference straight line L2.
- the reference straight line L2 is parallel to the width direction X.
- the upper side of the reference straight line L2 is defined as a first area A1, and the lower side is defined as a second area A2.
- the reference straight line L2 is a straight line that partitions the first area A1 and the second area A2.
- the plurality of signal terminals 15 are arranged only in the second area A2 of the first area A1 and the second area A2 when viewed from the insertion/extraction direction Y. That is, all the signal terminals 15 are arranged in the second area A2, and no signal terminals 15 are arranged in the first area A1.
- the ground terminal 14 is arranged, for example, in the second area A2 when viewed from the insertion/extraction direction Y.
- two signals are present in the second area A2 at a position adjacent to both the first relay terminal 21 and the third relay terminal 23 when viewed in the insertion/extraction direction Y (fitting direction D in FIG. 6).
- a terminal 15 is arranged.
- two signal terminals 15 are arranged in the second area A2 at positions adjacent to both the second relay terminal 22 and the third relay terminal 23 when viewed in the insertion/extraction direction Y. .
- the first relay terminal 21 includes a terminal fastening portion 81 , a wire connecting portion 82 , and a connecting portion 83 connecting the terminal fastening portion 81 and the wire connecting portion 82 .
- the terminal fastening portion 81 is fastened to the second connecting portion 32 of the first power terminal 12 with a bolt B.
- the power line 24 is connected to the electric wire connection portion 82 by, for example, crimping.
- the connecting portion 83 includes a first extending portion 83a extending from the terminal fastening portion 81 upward in the thickness direction Z, that is, toward the first region A1 side, and a second extending portion 83a extending from the first extending portion 83a in the direction in which the power line 24 is pulled out. It has an exit portion 83b.
- the connecting portion 83 has a shape extending along the width direction X while detouring in the thickness direction Z to avoid interference with the second relay terminal 22 . That is, as shown in FIG. 4, the first relay terminal 21 extends from the position of the reference straight line L2 toward the first area A1, and also extends in the insertion/extraction direction Y (fitting direction D in FIG. 6). It is bent into an L-shape within the first area A1. Therefore, the first relay terminal 21 and the second relay terminal 22 are configured so as not to overlap in the insertion/extraction direction Y.
- the terminal fastening portion 81 and the first extending portion 83a have a plate shape perpendicular to the insertion/extraction direction Y, for example.
- the terminal fastening part 81 has a through hole 81a that penetrates the terminal fastening part 81 in the insertion/extraction direction Y (see FIG. 6).
- the bolt B is inserted into the through hole 81a.
- the connecting portion 83 has a bent portion 83c between the first extending portion 83a and the second extending portion 83b.
- the bent portion 83c is a corner formed by the first extending portion 83a and the second extending portion 83b.
- the bent portion 83c is bent, for example, at a right angle. That is, the first extending portion 83a and the second extending portion 83b are perpendicular to each other.
- the second extending portion 83b extending in the width direction X has a plate shape perpendicular to the thickness direction Z.
- the wire connecting portion 82 is provided at the tip of the second extending portion 83b extending along the width direction X.
- the wire connecting portion 82 is located in the first area A1 when viewed from the insertion/extraction direction Y. This results in a configuration in which the wire connection portion 82 and the plurality of signal terminals 15 are not located in the same area.
- the second relay terminal 22 includes a terminal fastening section 84 and a wire connecting section 85.
- the terminal fastening portion 84 has a plate shape perpendicular to the insertion/extraction direction Y, for example.
- the terminal fastening portion 84 is fastened to the second power terminal 13 with a bolt B.
- the power line 24 is connected to the wire connection portion 85 by, for example, crimping.
- the second relay terminal 22 has a protrusion 84a extending from the terminal fastening portion 84.
- the second relay terminal 22 extends from the terminal fastening portion 84 to the wire connecting portion 85 in the direction in which the power line 24 is pulled out.
- the second relay terminal 22 overlaps the reference straight line L2 from the terminal fastening portion 84 to the wire connecting portion 85. That is, the second relay terminal 22 extends linearly from the position of the reference straight line L2 along the reference straight line L2.
- the wire connection portion 82 of the first relay terminal 21 and the wire connection portion 85 of the second relay terminal 22 are arranged on the same straight line along the width direction X when viewed from the thickness direction Z (see FIG. 5).
- the third relay terminal 23 includes a terminal fastening portion 86, a wire connecting portion 87, and a connecting portion 88 that connects the terminal fastening portion 86 and the wire connecting portion 87.
- the terminal fastening portion 86 has a plate shape perpendicular to the insertion/extraction direction Y, for example.
- each terminal fastening part 81,84,86 is located in the same plane perpendicular
- the terminal fastening portion 86 is fastened to the ground terminal 14 with a bolt B.
- the electric wire 25 is connected to the electric wire connection portion 87 by, for example, crimping.
- the third relay terminal 23 has a protrusion 86a extending from the terminal fastening portion 86.
- the connecting portion 88 is bent, for example, at right angles to the terminal fastening portion 86.
- the connecting portion 88 extends along the width direction X from the perpendicularly bent portion to the wire connecting portion 87.
- the connecting portion 88 has a plate shape perpendicular to the thickness direction Z.
- the wire connecting portion 87 is provided at the tip of the connecting portion 88 extending along the width direction X.
- the retainer 17 includes a first insulating wall part 91, a second insulating wall part 92, and a third insulating wall part 93.
- the first insulating wall portion 91, the second insulating wall portion 92, and the third insulating wall portion 93 each extend outward from the main body portion 71 along the insertion/extraction direction Y.
- the first insulating wall portion 91, the second insulating wall portion 92, and the third insulating wall portion 93 provide electrical insulation in the first relay terminal 21, the second relay terminal 22, and the third relay terminal 23.
- a part of the first insulating wall part 91 is shown broken.
- the first insulating wall portion 91 surrounds the first relay terminal 21 in the width direction X and the thickness direction Z.
- the first insulating wall portion 91 has an outlet 91a for drawing out the first relay terminal 21 from the inside of the first insulating wall portion 91 to the outside.
- the second extending portion 83b of the first relay terminal 21 passes through the outlet 91a.
- the retainer 17 has a first rotation restricting portion 94 between the first relay terminal 21 and the first insulating wall portion 91.
- the retainer 17 includes, for example, two first rotation regulating parts 94.
- Each first rotation regulating portion 94 is integrally formed on the inner surface of the first insulating wall portion 91 . Further, each first rotation regulating portion 94 is also connected to the outer surface of the main body portion 71 of the retainer 17 .
- One of the two first rotation regulating portions 94 regulates rotation of the first relay terminal 21 to one side (eg, clockwise direction) around the bolt axis.
- the other of the two first rotation regulating portions 94 regulates rotation of the first relay terminal 21 to the other side (eg, counterclockwise direction) around the bolt axis.
- the two first rotation regulating portions 94 regulate the rotation of the first relay terminal 21 due to co-rotation both when attaching and removing the bolt B.
- each first rotation regulating portion 94 is configured to be able to abut on the first extending portion 83a of the first relay terminal 21 in the rotational direction, for example.
- the second insulating wall portion 92 surrounds the second relay terminal 22 in the width direction X and thickness direction Z.
- the second insulating wall portion 92 has an outlet 92a for drawing out the second relay terminal 22 from the inside of the second insulating wall portion 92 to the outside.
- the retainer 17 has a second rotation restriction portion 95 between the second relay terminal 22 and the second insulating wall portion 92.
- the retainer 17 includes, for example, two second rotation restricting parts 95.
- Each second rotation regulating portion 95 is integrally formed on the inner surface of the second insulating wall portion 92 . Further, each second rotation regulating portion 95 is also connected to the outer surface of the main body portion 71 of the retainer 17 .
- One of the two second rotation restricting portions 95 restricts rotation of the second relay terminal 22 to one side (eg, clockwise direction) around the bolt axis.
- the other of the two second rotation restricting portions 95 restricts rotation of the second relay terminal 22 to the other side (eg, counterclockwise direction) around the bolt axis.
- the two second rotation regulating portions 95 regulate the rotation of the second relay terminal 22 due to co-rotation both when attaching and detaching the bolt B.
- one of the two second rotation restricting portions 95 is configured to be able to abut against the protruding portion 84a of the second relay terminal 22 in the rotational direction, for example.
- the third insulating wall portion 93 surrounds the third relay terminal 23 in the width direction X and the thickness direction Z.
- the third insulating wall portion 93 has an outlet 93a for drawing out the third relay terminal 23 from the inside of the third insulating wall portion 93 to the outside.
- the connecting portion 88 of the third relay terminal 23 passes through the outlet 93a.
- the retainer 17 has a third rotation restricting portion 96 between the third relay terminal 23 and the third insulating wall portion 93.
- the retainer 17 includes, for example, two third rotation regulating parts 96.
- Each third rotation regulating portion 96 is integrally formed on the inner surface of the third insulating wall portion 93 . Further, each third rotation regulating portion 96 is also connected to the outer surface of the main body portion 71 of the retainer 17 .
- One of the two third rotation regulating portions 96 regulates rotation of the third relay terminal 23 to one side (eg, clockwise direction) around the bolt axis.
- the other of the two third rotation restricting portions 96 restricts rotation of the third relay terminal 23 to the other side (eg, counterclockwise direction) around the bolt axis.
- the two third rotation regulating portions 96 regulate the rotation of the third relay terminal 23 due to accompanying rotation both when attaching and detaching the bolt B.
- each third rotation restricting portion 96 is configured to be able to abut against the protruding portion 86a of the third relay terminal 23 in the rotational direction, for example.
- the first power terminal 12 , the second power terminal 13 , and the ground terminal 14 are housed in the housing 11 through the opening of the second end portion 52 .
- the position holding member 16 is assembled to the housing 11 from the direction along the thickness direction Z. In this state, the first power terminal 12 and the second power terminal 13 are prevented from coming out in the direction along the insertion/extraction direction Y by the insertion portions 62 of the position holding member 16.
- each signal terminal 15 to which the signal line 15a is connected is housed in the housing 11 through the opening of the second end 52.
- the retainer 17 is assembled to the housing 11. At this time, the signal line 15a and the lead wire 38a of the temperature sensor 38 are passed through the outlet 77.
- the jig P is inserted into each jig hole 37 of the first power terminal 12 through the first opening 56a. Further, a jig P is inserted into each jig hole 37 of the second power terminal 13 through the first opening 56b. Further, the jig P is inserted into each jig hole 47 of the ground terminal 14 through the first opening 56c. By inserting each jig P, rotation of the first power terminal 12, the second power terminal 13, and the ground terminal 14 is restricted.
- the first relay terminal 21 is fixed to the second connection portion 32 of the first power terminal 12 with a bolt B.
- the second relay terminal 22 is fixed to the second connection portion 32 of the second power terminal 13 with a bolt B.
- the third relay terminal 23 is fixed to the second connection portion 42 of the ground terminal 14 with a bolt B. The rotation of each of the first power terminal 12, the second power terminal 13, and the ground terminal 14 is restricted by the jig P, so that they do not rotate together when the bolts are tightened.
- each jig P is removed. This allows each of the first power terminal 12, the second power terminal 13, and the ground terminal 14 to rotate within a predetermined angular range.
- the pair of power lines 24 are connected to the first power terminal 12 and the second power terminal 13 via the first relay terminal 21 and the second relay terminal 22, respectively. Thereby, it becomes possible to pull out the power line 24 in a direction intersecting the fitting direction D (width direction X in this embodiment) without bending the power line 24. Therefore, since there is no need to bend the power line 24, it is possible to downsize the charging connector 10 in the fitting direction D.
- the plurality of signal terminals 15 are arranged only in the second area A2 of the first area A1 and the second area A2 separated by the reference straight line L2.
- the wire connecting portion 82 of the first relay terminal 21 is located in the first area A1 when viewed from the insertion/extraction direction Y. This results in a configuration in which the wire connection portion 82 of the first relay terminal 21 and the plurality of signal terminals 15 are not located in the same area. Therefore, it is no longer necessary to make the first relay terminal 21 into a complicated shape such as to make a detour to avoid the signal terminal 15. Therefore, the structure of the first relay terminal 21 can be simplified and downsized.
- the first power terminal 12 and the second power terminal 13 are arranged in parallel along a first direction (width direction X in this embodiment) perpendicular to the fitting direction D.
- Each of the pair of power lines 24 is drawn out in the same direction along the width direction X as the first direction. According to this configuration, it is possible to form a space above and below the housing 11 in the thickness direction Z in which the actuator 110 and other parts and parts (not shown) are arranged.
- the first relay terminal 21 includes a terminal fastening part 81 that is bolted to the first power terminal 12 and a connecting part 83 that connects the terminal fastening part 81 and the wire connecting part 82.
- the connecting portion 83 has a first extending portion 83a extending toward the first region A1 and a second extending portion 83b extending from the first extending portion 83a in the direction in which the power line 24 is pulled out. According to this configuration, each power line 24 can be pulled out in the same direction along the width direction X while being configured so that the first relay terminal 21 and the second relay terminal 22 do not overlap in the insertion/extraction direction Y. Become. Therefore, it is possible to further contribute to miniaturization of the charging connector 10 in the insertion/extraction direction Y.
- the first relay terminal 21 is a press terminal formed from a plate material by press working.
- the terminal fastening portion 81 and the first extending portion 83a have a plate shape perpendicular to the insertion/extraction direction Y.
- the second extending portion 83b has a plate shape that is perpendicular to the thickness direction Z that is perpendicular to the insertion/extraction direction Y and the width direction X. According to this configuration, the size of the connecting portion 83 of the first relay terminal 21 in the thickness direction Z can be kept small. Therefore, it is possible to more appropriately form a space above and below the housing 11 in the thickness direction Z in which the actuator 110 and other parts and parts (not shown) are arranged.
- Each of the first power terminal 12 and the second power terminal 13 is movable in a direction perpendicular to the mating direction D and rotatable about an axis along the mating direction D. It is housed in a housing 11. According to this configuration, the first power terminal 12 and the second power terminal 13 move relative to the housing 11, thereby making it possible to absorb vibrations transmitted from the power line 24. As a result, loosening of the bolt B due to vehicle vibration can be suppressed. Further, when the mating terminals of the external connector 101 are inserted into the first power terminal 12 and the second power terminal 13, the first power terminal 12 and the second power terminal Power terminal 13 is movable. Therefore, even if the position of the mating terminal of the external connector 101 is shifted due to manufacturing error, the increase in insertion force when connecting the first power terminal 12 and the second power terminal 13 to the mating terminal is minimized. It is possible to suppress it.
- the charging connector 10 includes a retainer 17 that holds the position of the signal terminal 15 in the insertion/removal direction Y.
- the housing 11 has a first end 51 which is an end to which the external connector 101 is fitted, and a second end 52 which is an end opposite to the first end 51. .
- Each of the first power terminal 12 , the second power terminal 13 , the ground terminal 14 , and the signal terminal 15 is housed in the housing 11 from the opening of the second end 52 .
- the retainer 17 is assembled to the second end 52.
- the retainer 17 has a second contact portion 74 against which the ground terminal 14 contacts in the fitting direction D, and a third contact portion 75 against which the signal terminal 15 contacts in the fitting direction D.
- the position of the ground terminal 14 in the fitting direction D can be maintained by the second contact portion 74 of the retainer 17. Furthermore, the third contact portion 75 of the retainer 17 makes it possible to maintain the position of the signal terminal 15 in the fitting direction D. Therefore, there is no need to prepare separate parts for holding the position of the ground terminal 14 and parts for holding the position of the signal terminal 15. Therefore, it is possible to suppress an increase in the number of parts of the charging connector 10.
- the retainer 17 has an opening 73 that exposes the second connection portion 32 provided at each end of the first power terminal 12 and the second power terminal 13 to the outside.
- the first relay terminal 21 and the second relay terminal 22 are bolted to the first power terminal 12 and the second power terminal 13, respectively, through the opening 73.
- the retainer 17 has a first insulating wall portion 91 surrounding the first relay terminal 21 and a first rotation regulating portion 94 provided between the first insulating wall portion 91 and the first relay terminal 21. .
- the first rotation regulating portion 94 regulates rotation of the first relay terminal 21 about the bolt shaft.
- the retainer 17 also includes a second insulating wall portion 92 surrounding the second relay terminal 22 and a second rotation regulating portion 95 provided between the second insulating wall portion 92 and the second relay terminal 22. ing.
- the second rotation regulating portion 95 regulates rotation of the second relay terminal 22 about the bolt axis. According to this configuration, the second rotation restricting portion 95 can prevent the second relay terminal 22 from rotating and contacting the second insulating wall portion 92 when tightening the bolt or removing the bolt B. Become. Therefore, the strength required for the second insulating wall portion 92 can be kept low.
- each of the pair of power lines 24 is 40 sq or more.
- a large power line 24 of 40 square meters or more tends to become bulky when bent. Therefore, the effect of miniaturization in the fitting direction D is large when this configuration, which does not require bending the power line 24, is applied.
- the charging connector 10 includes a position holding member 16 that holds the position of the first power terminal 12 in the fitting direction D.
- the housing 11 has a second opening 57a that opens in the thickness direction Z that intersects with the fitting direction D.
- the position holding member 16 has an insertion portion 62 inserted into the second opening 57a.
- the insertion portion 62 has a first contact portion 64 against which the first power terminal 12 contacts in the fitting direction D.
- the insertion portion 62 then comes into contact with the edge of the second opening 57a in the fitting direction D. According to this configuration, when the mating terminal is inserted into the first power terminal 12, the first contact portion 64 of the position holding member 16 receives a load from the first power terminal 12.
- the load that the position holding member 16 receives is applied to the contact portion between the insertion portion 62 and the second opening 57a of the housing 11. Therefore, it is possible to improve the strength against insertion of the mating terminal. Further, the same effect can be obtained at the second power terminal 13 as well.
- the configuration such as the shape of the first relay terminal 21 is not limited to the above embodiment, and can be changed as appropriate depending on the configuration of the charging connector 10.
- the second extending portion 83b of the first relay terminal 21 may have a plate shape perpendicular to the insertion/extraction direction Y.
- the configuration such as the shape of the retainer 17 is not limited to the above embodiment, and can be changed as appropriate depending on the configuration of the charging connector 10.
- the size of the power line 24 is not limited to the above embodiment, and can be changed as appropriate depending on the configuration.
- the configurations such as the arrangement and shape of the first power terminal 12 and the second power terminal 13 are not limited to the above embodiments, and can be changed as appropriate depending on the configuration of the charging connector 10.
- the first power terminal 12 and the second power terminal 13 may be arranged so that their second side surfaces 33b face each other in the width direction X.
- the first power terminal 12 and the second power terminal 13 may be arranged so that the first side surface 33a and the second side surface 33b of the connecting portion 33 are perpendicular to the thickness direction Z.
- the temperature sensor 38 may be attached to the first side surface 33a of the connecting portion 33.
- the first openings 56a and 56b of the housing 11 may be formed larger than the jig hole 37. Further, the first opening 56c may be formed larger than the jig hole 47.
- the first openings 56a, 56b, 56c through which the jig P is inserted are provided individually corresponding to the first power terminal 12, the second power terminal 13, and the ground terminal 14, respectively.
- one opening that overlaps each jig hole 37, 47 of the first power terminal 12, second power terminal 13, and ground terminal 14 in the thickness direction Z may be used. may be formed.
- the present invention is not particularly limited to this. do not have.
- the axis of the bolt B may be arranged along the thickness direction Z or the width direction X.
- the axis of the bolt B may be configured to be along a direction inclined with respect to at least one of the width direction X, the insertion/extraction direction Y, and the thickness direction Z.
- Components other than the actuator 110 may be attached to the upper side of the housing 11 in the thickness direction Z.
- the first power terminal 12, the second power terminal 13, and the ground terminal 14 in the above embodiment are configured such that the axis of the fastening bolt B is along the insertion/extraction direction Y
- the present invention is not particularly limited to this. do not have.
- the axis of the bolt B may be arranged along the thickness direction Z or the width direction X.
- the axis of the bolt B may be configured to be along a direction inclined with respect to at least one of the width direction X, the insertion/extraction direction Y, and the thickness direction Z.
- the charging connector is viewed in the fitting direction (D) of the external connector (101) fitted to the charging connector (10), the first power terminal (12) and the second power terminal (13)
- the area on one side separated by the reference straight line (L2) passing through each central axis (L1) is defined as a first area (A1), and the area on the other side is defined as a second area (A2),
- the plurality of signal terminals (15) is defined as a first area (A1), and the area on the other side is defined as a second area (A2),
- the first relay terminal and the second relay terminal are arranged without overlapping in the fitting direction, so the first power line and the second power line can be arranged without being bent. Furthermore, since the first relay terminal is arranged within the first region and the second relay terminal is arranged linearly along the reference straight line, a plurality of signal terminals and other components are arranged within the second region. The area available for this can be increased.
- the charging connector according to appendix 1, including:
- a plurality of signal terminals can be more efficiently arranged in the empty space in the second area.
Landscapes
- Connector Housings Or Holding Contact Members (AREA)
- Connections By Means Of Piercing Elements, Nuts, Or Screws (AREA)
- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
One aspect of the present disclosure provides a charging connector that can be reduced in size. The charging connector (10) comprises: a housing (11); a pair of power terminals; a first relay terminal (21) and a second relay terminal (22) that respectively are fixed to the pair of power terminals by bolt fastening; a pair of power lines (24) that respectively are connected to the first relay terminal (21) and the second relay terminal (22); and a plurality of signal terminals (15) that are accommodated in the housing (11). When viewed from an insertion/removal direction (Y) along a fitting direction, the plurality of signal terminals (15) are disposed only in a second region (A2) out of a first region (A1) and the second region (A2) that are separated by a reference straight line (L2). An electric wire connection part (82) of the first relay terminal (21) is located in the first region (A1) when viewed from the insertion/removal direction (Y).
Description
本開示は、充電コネクタに関するものである。
The present disclosure relates to a charging connector.
例えば、特許文献1には、車載用の充電コネクタが記載されている。充電コネクタは、ハウジングと、ハウジングに収容される電力端子とを備える。電力端子は、車載バッテリに電気的に接続される電線と接続される。電力端子に接続された電線は、充電コネクタから引き出される。充電コネクタには、外部給電装置から延びる外部コネクタが嵌合される。そして、充電コネクタの電力端子は、外部コネクタが有する相手端子と接続される。外部コネクタから供給される電力は、電力端子及び電線を介して車載バッテリに供給される。
For example, Patent Document 1 describes an in-vehicle charging connector. The charging connector includes a housing and a power terminal housed in the housing. The power terminal is connected to an electric wire that is electrically connected to the vehicle battery. The electric wire connected to the power terminal is pulled out from the charging connector. An external connector extending from an external power supply device is fitted into the charging connector. Then, the power terminal of the charging connector is connected to a mating terminal of the external connector. Power supplied from the external connector is supplied to the vehicle battery via a power terminal and an electric wire.
上記のような充電コネクタでは、電力端子に接続された電線の配策経路を、外部コネクタの嵌合方向に対して交差する方向に曲げる場合がある。この場合、電線の曲げ部によって充電コネクタが前記嵌合方向において大型化する問題が生じる。
In the charging connector as described above, the wiring path of the electric wire connected to the power terminal may be bent in a direction that intersects with the fitting direction of the external connector. In this case, a problem arises in that the charging connector becomes larger in the fitting direction due to the bent portion of the electric wire.
本開示の目的は、小型化を可能とした充電コネクタを提供することにある。
An object of the present disclosure is to provide a charging connector that can be miniaturized.
本開示の充電コネクタは、車両に搭載され、外部給電装置の外部コネクタが嵌合され、前記車両に搭載されたバッテリの充電に用いられる充電コネクタであって、ハウジングと、前記ハウジングに収容され前記バッテリへの電力供給に用いられる一対の電力端子と、前記一対の電力端子の一方にボルト締めにて固定される第1中継端子と、前記一対の電力端子の他方にボルト締めにて固定される第2中継端子と、前記第1中継端子及び前記第2中継端子にそれぞれ接続される一対の電力線と、前記ハウジングに収容される複数のシグナル端子と、を備え、前記外部コネクタの嵌合方向に沿った方向から見たとき、前記一対の電力端子の各中心軸を通る基準直線によって区切られる一方側の領域を第1領域とし、他方側の領域を第2領域として、前記複数のシグナル端子は、前記嵌合方向に沿った方向から見て、前記第1領域と前記第2領域のうちの前記第2領域のみに配置され、前記第1中継端子は、前記電力線が接続される電線接続部を有し、前記電線接続部は、前記嵌合方向に沿った方向から見て前記第1領域に位置している。
A charging connector of the present disclosure is a charging connector that is mounted on a vehicle, is fitted with an external connector of an external power supply device, and is used to charge a battery mounted on the vehicle, and includes a housing, a housing, a battery that is housed in the housing, and a battery that is mounted on the vehicle. A pair of power terminals used to supply power to the battery, a first relay terminal fixed to one of the pair of power terminals by bolting, and a first relay terminal fixed to the other of the pair of power terminals by bolting. a second relay terminal, a pair of power lines respectively connected to the first relay terminal and the second relay terminal, and a plurality of signal terminals housed in the housing, When viewed from the direction along the line, one region separated by a reference straight line passing through each central axis of the pair of power terminals is defined as a first region, and the other region is defined as a second region, and the plurality of signal terminals are , when viewed from the direction along the fitting direction, the first relay terminal is arranged only in the second region of the first region and the second region, and the first relay terminal is an electric wire connecting portion to which the power line is connected. The electric wire connecting portion is located in the first region when viewed from a direction along the fitting direction.
本開示の充電コネクタは、小型化を可能にする効果を発揮する。
The charging connector of the present disclosure exhibits the effect of enabling miniaturization.
[本開示の実施形態の説明]
最初に本開示の実施態様を列記して説明する。
本開示の充電コネクタは、
[1]車両に搭載され、外部給電装置の外部コネクタが嵌合され、前記車両に搭載されたバッテリの充電に用いられる充電コネクタであって、ハウジングと、前記ハウジングに収容され前記バッテリへの電力供給に用いられる一対の電力端子と、前記一対の電力端子の一方にボルト締めにて固定される第1中継端子と、前記一対の電力端子の他方にボルト締めにて固定される第2中継端子と、前記第1中継端子及び前記第2中継端子にそれぞれ接続される一対の電力線と、前記ハウジングに収容される複数のシグナル端子と、を備え、前記外部コネクタの嵌合方向に沿った方向から見たとき、前記一対の電力端子の各中心軸を通る基準直線によって区切られる一方側の領域を第1領域とし、他方側の領域を第2領域として、前記複数のシグナル端子は、前記嵌合方向に沿った方向から見て、前記第1領域と前記第2領域のうちの前記第2領域のみに配置され、前記第1中継端子は、前記電力線が接続される電線接続部を有し、前記電線接続部は、前記嵌合方向に沿った方向から見て前記第1領域に位置している。 [Description of embodiments of the present disclosure]
First, embodiments of the present disclosure will be listed and described.
The charging connector of the present disclosure includes:
[1] A charging connector mounted on a vehicle, fitted with an external connector of an external power supply device, and used for charging a battery mounted on the vehicle, comprising a housing, and a housing, which is housed in the housing and supplies power to the battery. A pair of power terminals used for power supply, a first relay terminal fixed to one of the pair of power terminals by bolting, and a second relay terminal fixed to the other of the pair of power terminals by bolting. a pair of power lines respectively connected to the first relay terminal and the second relay terminal, and a plurality of signal terminals housed in the housing, When viewed, a region on one side separated by a reference straight line passing through each center axis of the pair of power terminals is a first region, and a region on the other side is a second region, and the plurality of signal terminals When viewed from the direction along the direction, the first relay terminal has an electric wire connection part to which the power line is connected, and is arranged only in the second area of the first area and the second area, and the first relay terminal has a wire connection part to which the power line is connected. The wire connecting portion is located in the first region when viewed from a direction along the fitting direction.
最初に本開示の実施態様を列記して説明する。
本開示の充電コネクタは、
[1]車両に搭載され、外部給電装置の外部コネクタが嵌合され、前記車両に搭載されたバッテリの充電に用いられる充電コネクタであって、ハウジングと、前記ハウジングに収容され前記バッテリへの電力供給に用いられる一対の電力端子と、前記一対の電力端子の一方にボルト締めにて固定される第1中継端子と、前記一対の電力端子の他方にボルト締めにて固定される第2中継端子と、前記第1中継端子及び前記第2中継端子にそれぞれ接続される一対の電力線と、前記ハウジングに収容される複数のシグナル端子と、を備え、前記外部コネクタの嵌合方向に沿った方向から見たとき、前記一対の電力端子の各中心軸を通る基準直線によって区切られる一方側の領域を第1領域とし、他方側の領域を第2領域として、前記複数のシグナル端子は、前記嵌合方向に沿った方向から見て、前記第1領域と前記第2領域のうちの前記第2領域のみに配置され、前記第1中継端子は、前記電力線が接続される電線接続部を有し、前記電線接続部は、前記嵌合方向に沿った方向から見て前記第1領域に位置している。 [Description of embodiments of the present disclosure]
First, embodiments of the present disclosure will be listed and described.
The charging connector of the present disclosure includes:
[1] A charging connector mounted on a vehicle, fitted with an external connector of an external power supply device, and used for charging a battery mounted on the vehicle, comprising a housing, and a housing, which is housed in the housing and supplies power to the battery. A pair of power terminals used for power supply, a first relay terminal fixed to one of the pair of power terminals by bolting, and a second relay terminal fixed to the other of the pair of power terminals by bolting. a pair of power lines respectively connected to the first relay terminal and the second relay terminal, and a plurality of signal terminals housed in the housing, When viewed, a region on one side separated by a reference straight line passing through each center axis of the pair of power terminals is a first region, and a region on the other side is a second region, and the plurality of signal terminals When viewed from the direction along the direction, the first relay terminal has an electric wire connection part to which the power line is connected, and is arranged only in the second area of the first area and the second area, and the first relay terminal has a wire connection part to which the power line is connected. The wire connecting portion is located in the first region when viewed from a direction along the fitting direction.
この構成によれば、電力線は、第1中継端子または第2中継端子を介して電力端子に接続される。これにより、電力線を曲げることなく、嵌合方向に交差する方向に引き出すことが可能となる。したがって、電力線を曲げる必要が無くなることから、嵌合方向における充電コネクタの小型化が可能となる。また、嵌合方向から見て、複数のシグナル端子は、基準直線で分けられる第1領域と第2領域のうちの第2領域のみに配置される。そして、第1中継端子の電線接続部は、嵌合方向から見て第1領域に位置している。これにより、第1中継端子の電線接続部と複数のシグナル端子とが同じ領域に位置しない構成となる。したがって、第1中継端子を、シグナル端子を避けるべく迂回させる等の複雑な形状にする必要がなくなる。このため、第1中継端子の構造の簡素化及び小型化が可能となる。
According to this configuration, the power line is connected to the power terminal via the first relay terminal or the second relay terminal. This makes it possible to pull out the power line in a direction intersecting the fitting direction without bending the power line. Therefore, since there is no need to bend the power line, it is possible to downsize the charging connector in the fitting direction. Furthermore, when viewed from the fitting direction, the plurality of signal terminals are arranged only in the second region of the first region and the second region separated by the reference straight line. The wire connecting portion of the first relay terminal is located in the first region when viewed from the fitting direction. This results in a configuration in which the wire connection portion of the first relay terminal and the plurality of signal terminals are not located in the same area. Therefore, there is no need to make the first relay terminal into a complicated shape such as making a detour to avoid the signal terminal. Therefore, it is possible to simplify the structure and downsize the first relay terminal.
[2]上記[1]において、前記一対の電力端子は、前記嵌合方向に対して垂直な第1方向に沿って並設され、前記一対の電力線の各々は、前記第1方向に沿った同一方向に引き出されていてもよい。
[2] In [1] above, the pair of power terminals are arranged in parallel along a first direction perpendicular to the fitting direction, and each of the pair of power lines is arranged along the first direction. They may be pulled out in the same direction.
この構成によれば、嵌合方向及び第1方向の各々に対して垂直な方向を第2方向としたとき、充電コネクタの第2方向の側方にアクチュエータなどの他の部品等を配置するスペースを形成することが可能となる。
According to this configuration, when the second direction is a direction perpendicular to each of the fitting direction and the first direction, there is a space for arranging other parts such as an actuator on the side of the charging connector in the second direction. It becomes possible to form.
[3]上記[2]において、前記第1中継端子は、前記一対の電力端子の一方にボルト締めされる端子締結部と、前記端子締結部と前記電線接続部とを繋ぐ連結部と、を備え、前記連結部は、前記第1領域側に延びる第1延出部と、前記第1延出部から前記電力線の引き出し方向に延びる第2延出部と、を有していてもよい。
[3] In [2] above, the first relay terminal includes a terminal fastening part bolted to one of the pair of power terminals, and a connecting part connecting the terminal fastening part and the wire connecting part. The connecting portion may include a first extending portion extending toward the first region, and a second extending portion extending from the first extending portion in a direction in which the power line is pulled out.
この構成によれば、第1中継端子と第2中継端子とが嵌合方向に重ならないように構成しつつも、各電力線を第1方向に沿った同一方向に引き出すことが可能となる。このため、嵌合方向における充電コネクタの小型化により一層寄与できる。
According to this configuration, each power line can be drawn out in the same direction along the first direction while being configured so that the first relay terminal and the second relay terminal do not overlap in the fitting direction. Therefore, it is possible to further contribute to miniaturization of the charging connector in the fitting direction.
[4]上記[3]において、前記端子締結部及び前記第1延出部は、前記嵌合方向に対して垂直な板状をなし、前記第2延出部は、前記嵌合方向及び前記第1方向の各々に垂直な第2方向に対して垂直な板状をなしていてもよい。
[4] In the above [3], the terminal fastening portion and the first extending portion have a plate shape perpendicular to the fitting direction, and the second extending portion has a plate shape perpendicular to the fitting direction and the first extending portion. It may have a plate shape that is perpendicular to the second direction that is perpendicular to each of the first directions.
この構成によれば、第2方向における第1中継端子の連結部の大きさを小さく抑えることが可能となる。したがって、充電コネクタの第2方向の側方にアクチュエータなどの他の部品等を配置するスペースをより好適に形成することが可能となる。
According to this configuration, it is possible to keep the size of the connecting portion of the first relay terminal small in the second direction. Therefore, it is possible to more appropriately form a space for arranging other parts such as an actuator on the side of the charging connector in the second direction.
[5]上記[1]から[4]のいずれかにおいて、前記一対の電力端子の各々は、前記嵌合方向に直交する方向に移動可能、かつ、前記嵌合方向に沿った軸を中心として回動可能となるように前記ハウジングに収容されていてもよい。
[5] In any one of [1] to [4] above, each of the pair of power terminals is movable in a direction perpendicular to the fitting direction, and is movable about an axis along the fitting direction. The housing may be rotatably housed in the housing.
この構成によれば、電力端子がハウジングに対して相対移動することで、電力線から伝わってくる振動を吸収することが可能となる。その結果、車両振動によるボルトの緩みを抑制可能となる。また、外部コネクタの相手端子が電力端子に挿入される際、嵌合方向に直交する方向における相手端子の位置に合わせて電力端子を嵌合方向に直交する方向に移動可能に構成できる。このため、相手端子の位置が製造誤差等によってずれている場合であっても、電力端子と相手端子の接続時の挿入力の増大を小さく抑えることが可能となる。
According to this configuration, by moving the power terminal relative to the housing, it is possible to absorb vibrations transmitted from the power line. As a result, loosening of the bolts due to vehicle vibration can be suppressed. Further, when the mating terminal of the external connector is inserted into the power terminal, the power terminal can be configured to be movable in the direction orthogonal to the fitting direction in accordance with the position of the mating terminal in the direction orthogonal to the fitting direction. Therefore, even if the position of the mating terminal is deviated due to manufacturing error or the like, it is possible to suppress an increase in the insertion force when connecting the power terminal and the mating terminal to a small level.
[6]上記[1]から[5]のいずれかにおいて、前記嵌合方向における前記シグナル端子の位置を保持するリテーナをさらに備え、前記ハウジングは、前記外部コネクタが嵌合される側の端部である第1端部と、前記第1端部の反対側の端部である第2端部と、を有し、前記一対の電力端子及び前記複数のシグナル端子の各々は、前記第2端部の開口から前記ハウジング内に収容されており、前記リテーナは、前記第2端部に組み付けられ、前記リテーナは、前記嵌合方向において前記シグナル端子に当接する当接部を有していてもよい。この構成によれば、リテーナの当接部によって、嵌合方向における各シグナル端子の位置を保持することが可能となる。
[6] In any one of [1] to [5] above, the housing further includes a retainer that holds the position of the signal terminal in the fitting direction, and the housing has an end portion on the side where the external connector is fitted. and a second end, which is an end opposite to the first end, and each of the pair of power terminals and the plurality of signal terminals is connected to the second end. The retainer may be housed in the housing from the opening of the housing, and the retainer may be assembled to the second end, and the retainer may have an abutting portion that abuts the signal terminal in the fitting direction. good. According to this configuration, the position of each signal terminal in the fitting direction can be maintained by the contact portion of the retainer.
[7]上記[6]において、前記リテーナは、前記一対の電力端子の端部を外部に露出させる開口部を有し、前記第1中継端子及び前記第2中継端子は、前記開口部を通じて前記一対の電力端子にそれぞれボルト締めされ、前記リテーナは、前記第1中継端子を囲む第1絶縁壁部と、前記第1絶縁壁部と前記第1中継端子との間に設けられ、前記第1中継端子のボルト軸を中心とする回転を規制する第1回転規制部と、前記第2中継端子を囲む第2絶縁壁部と、前記第2絶縁壁部と前記第2中継端子との間に設けられ、前記第2中継端子のボルト軸を中心とする回転を規制する第2回転規制部と、を有していてもよい。
[7] In the above [6], the retainer has an opening that exposes the ends of the pair of power terminals to the outside, and the first relay terminal and the second relay terminal are connected to the power supply terminal through the opening. The retainer is bolted to each of the pair of power terminals, and the retainer is provided between a first insulating wall surrounding the first relay terminal and between the first insulating wall and the first relay terminal, and the retainer is provided between the first insulating wall and the first relay terminal, and a first rotation regulating portion that regulates rotation of the relay terminal around a bolt axis; a second insulating wall portion surrounding the second relay terminal; and between the second insulating wall portion and the second relay terminal. A second rotation regulating portion may be provided and regulating rotation of the second relay terminal about the bolt axis.
この構成によれば、ボルト締めの際またはボルトを外す際に第1中継端子が回転して第1絶縁壁部に接触することを第1回転規制部によって防止することが可能となる。同様に、ボルト締めの際またはボルトを外す際に第2中継端子が回転して第2絶縁壁部に接触することを第2回転規制部によって防止することが可能となる。したがって、第1絶縁壁部及び第2絶縁壁部に必要とされる強度を小さく抑えることが可能となる。
According to this configuration, it is possible to prevent the first relay terminal from rotating and coming into contact with the first insulating wall portion when tightening or removing the bolt by the first rotation regulating portion. Similarly, the second rotation restricting portion can prevent the second relay terminal from rotating and coming into contact with the second insulating wall portion when tightening or removing the bolt. Therefore, it is possible to suppress the strength required for the first insulating wall portion and the second insulating wall portion.
[8]上記[1]から[7]のいずれかにおいて、前記一対の電力線のサイズはそれぞれ40sq以上であってもよい。
この構成によれば、断面積が大きな電力線を用いる場合であっても、電力線を曲げる必要が無くなることから、嵌合方向における充電コネクタの小型化が可能となる。 [8] In any one of [1] to [7] above, each of the pair of power lines may have a size of 40 square meters or more.
According to this configuration, even when using a power line with a large cross-sectional area, there is no need to bend the power line, so it is possible to downsize the charging connector in the fitting direction.
この構成によれば、断面積が大きな電力線を用いる場合であっても、電力線を曲げる必要が無くなることから、嵌合方向における充電コネクタの小型化が可能となる。 [8] In any one of [1] to [7] above, each of the pair of power lines may have a size of 40 square meters or more.
According to this configuration, even when using a power line with a large cross-sectional area, there is no need to bend the power line, so it is possible to downsize the charging connector in the fitting direction.
[本開示の実施形態の詳細]
本開示の充電コネクタの具体例を、以下に図面を参照しつつ説明する。各図面では、説明の便宜上、構成の一部を誇張または簡略化して示す場合がある。また、各部分の寸法比率については各図面で異なる場合がある。また、本明細書における「垂直」や「直交」は、厳密に垂直や直交の場合のみでなく、本実施形態における作用ならびに効果を奏する範囲内で概ね垂直や直交の場合も含まれる。 [Details of embodiments of the present disclosure]
Specific examples of the charging connector of the present disclosure will be described below with reference to the drawings. In each drawing, a part of the configuration may be exaggerated or simplified for convenience of explanation. Further, the dimensional ratio of each part may differ in each drawing. Further, "perpendicular" and "orthogonal" in this specification include not only strictly perpendicular or orthogonal cases, but also approximately perpendicular or orthogonal cases within the range where the functions and effects of this embodiment can be achieved.
本開示の充電コネクタの具体例を、以下に図面を参照しつつ説明する。各図面では、説明の便宜上、構成の一部を誇張または簡略化して示す場合がある。また、各部分の寸法比率については各図面で異なる場合がある。また、本明細書における「垂直」や「直交」は、厳密に垂直や直交の場合のみでなく、本実施形態における作用ならびに効果を奏する範囲内で概ね垂直や直交の場合も含まれる。 [Details of embodiments of the present disclosure]
Specific examples of the charging connector of the present disclosure will be described below with reference to the drawings. In each drawing, a part of the configuration may be exaggerated or simplified for convenience of explanation. Further, the dimensional ratio of each part may differ in each drawing. Further, "perpendicular" and "orthogonal" in this specification include not only strictly perpendicular or orthogonal cases, but also approximately perpendicular or orthogonal cases within the range where the functions and effects of this embodiment can be achieved.
なお、本明細書の説明で使用される「筒状」は、周方向全周にわたって連続して周壁が形成されたものだけではなく、複数の部品を組み合わせて筒状をなすものや、C字状のように周方向の一部に切り欠きなどを有するものも含む。また、「筒状」の形状には、円形、楕円形、及び、尖ったまたは丸い角を有する多角形が含まれる。
Note that the term "cylindrical" as used in the description of this specification refers not only to one in which a peripheral wall is formed continuously over the entire circumference, but also to one in which a plurality of parts are combined to form a cylindrical shape, or a C-shape. It also includes those that have a notch in a part of the circumference, such as a shape. Moreover, the "cylindrical" shape includes a circle, an ellipse, and a polygon having sharp or rounded corners.
また、本明細書における「対向」とは、面同士又は部材同士が互いに正面の位置にあることを指し、互いが完全に正面の位置にある場合だけでなく、互いが部分的に正面の位置にある場合を含む。また、本明細書における「対向」とは、2つの部分の間に、2つの部分とは別の部材が介在している場合と、2つの部分の間に何も介在していない場合の両方を含む。
In addition, "opposing" in this specification refers to surfaces or members being in front of each other, and not only when they are completely in front of each other, but also partially in front of each other. including cases where In addition, "opposed" in this specification refers to both a case where a member different from the two parts is interposed between the two parts, and a case where nothing is interposed between the two parts. including.
(充電コネクタ10を備える車両Vについて)
図1は、外部給電装置100からハイブリッド車や電気自動車等の車両Vに充電している状態を概略的に示している。車両Vには、本実施形態の充電コネクタ10が設けられている。充電コネクタ10には、外部給電装置100に接続された外部コネクタ101が接続される。充電コネクタ10は、後述する電力線24を含むワイヤハーネスWを介して、車両Vに搭載されたバッテリBTに接続されている。 (Regarding vehicle V equipped with charging connector 10)
FIG. 1 schematically shows a state in which a vehicle V, such as a hybrid vehicle or an electric vehicle, is being charged from an externalpower supply device 100. The vehicle V is provided with the charging connector 10 of this embodiment. An external connector 101 connected to an external power supply device 100 is connected to the charging connector 10 . The charging connector 10 is connected to a battery BT mounted on the vehicle V via a wire harness W including a power line 24, which will be described later.
図1は、外部給電装置100からハイブリッド車や電気自動車等の車両Vに充電している状態を概略的に示している。車両Vには、本実施形態の充電コネクタ10が設けられている。充電コネクタ10には、外部給電装置100に接続された外部コネクタ101が接続される。充電コネクタ10は、後述する電力線24を含むワイヤハーネスWを介して、車両Vに搭載されたバッテリBTに接続されている。 (Regarding vehicle V equipped with charging connector 10)
FIG. 1 schematically shows a state in which a vehicle V, such as a hybrid vehicle or an electric vehicle, is being charged from an external
(充電コネクタ10の構成)
図3に示すように、充電コネクタ10は、ハウジング11と、第1電力端子12と、第2電力端子13と、グラウンド端子14と、複数のシグナル端子15と、を備えている。第1電力端子12は、プラス電位側の電力端子である。第2電力端子13は、マイナス電位側の電力端子である。第1電力端子12、第2電力端子13、グラウンド端子14、及び各シグナル端子15は、ハウジング11に収容されている。また、充電コネクタ10は、第1電力端子12及び第2電力端子13の位置を保持する位置保持部材16と、グラウンド端子14及び各シグナル端子15の位置を保持するリテーナ17と、を備えている。 (Configuration of charging connector 10)
As shown in FIG. 3, the chargingconnector 10 includes a housing 11, a first power terminal 12, a second power terminal 13, a ground terminal 14, and a plurality of signal terminals 15. The first power terminal 12 is a power terminal on the positive potential side. The second power terminal 13 is a negative potential side power terminal. The first power terminal 12 , the second power terminal 13 , the ground terminal 14 , and each signal terminal 15 are housed in the housing 11 . The charging connector 10 also includes a position holding member 16 that holds the positions of the first power terminal 12 and the second power terminal 13, and a retainer 17 that holds the positions of the ground terminal 14 and each signal terminal 15. .
図3に示すように、充電コネクタ10は、ハウジング11と、第1電力端子12と、第2電力端子13と、グラウンド端子14と、複数のシグナル端子15と、を備えている。第1電力端子12は、プラス電位側の電力端子である。第2電力端子13は、マイナス電位側の電力端子である。第1電力端子12、第2電力端子13、グラウンド端子14、及び各シグナル端子15は、ハウジング11に収容されている。また、充電コネクタ10は、第1電力端子12及び第2電力端子13の位置を保持する位置保持部材16と、グラウンド端子14及び各シグナル端子15の位置を保持するリテーナ17と、を備えている。 (Configuration of charging connector 10)
As shown in FIG. 3, the charging
なお、各図面において、互いに直交するX軸、Y軸及びZ軸を示している。以下の説明では、X軸に沿う方向を「充電コネクタ10の幅方向X」または、単に「幅方向X」と称する。また、Y軸に沿う方向を「充電コネクタ10の挿抜方向Y」または、単に「挿抜方向Y」と称する。また、Z軸に沿う方向を「充電コネクタ10の厚さ方向Z」または、単に「厚さ方向Z」と称する。
Note that in each drawing, an X-axis, a Y-axis, and a Z-axis that are orthogonal to each other are shown. In the following description, the direction along the X-axis will be referred to as the "width direction X of the charging connector 10" or simply the "width direction X." Further, the direction along the Y-axis is referred to as the "insertion/extraction direction Y of the charging connector 10" or simply the "insertion/extraction direction Y." Further, the direction along the Z-axis is referred to as "thickness direction Z of charging connector 10" or simply "thickness direction Z."
図2及び図4に示すように、充電コネクタ10は、第1電力端子12に接続される第1中継端子21と、第2電力端子13に接続される第2中継端子22と、グラウンド端子14に接続される第3中継端子23と、を備えている。なお、第1電力端子12と第2電力端子13とは、幅方向Xに並設される。
As shown in FIGS. 2 and 4, the charging connector 10 includes a first relay terminal 21 connected to the first power terminal 12, a second relay terminal 22 connected to the second power terminal 13, and a ground terminal 14. The third relay terminal 23 is connected to the third relay terminal 23. Note that the first power terminal 12 and the second power terminal 13 are arranged in parallel in the width direction X.
第1中継端子21、第2中継端子22及び第3中継端子23の各々は、例えば、板材からプレス加工により形成されるプレス端子である。また、第1中継端子21、第2中継端子22及び第3中継端子23の各々は、例えば、銅系またはアルミニウム系の金属材料にて形成されている。第1中継端子21は、第1電力端子12に対してボルト締めにより固定される。第2中継端子22は、第2電力端子13に対してボルト締めにより固定される。第3中継端子23は、グラウンド端子14に対してボルト締めにより固定される。
Each of the first relay terminal 21, the second relay terminal 22, and the third relay terminal 23 is a press terminal formed from a plate material by press working, for example. Further, each of the first relay terminal 21, the second relay terminal 22, and the third relay terminal 23 is formed of, for example, a copper-based or aluminum-based metal material. The first relay terminal 21 is fixed to the first power terminal 12 by bolting. The second relay terminal 22 is fixed to the second power terminal 13 by bolting. The third relay terminal 23 is fixed to the ground terminal 14 by bolting.
第1中継端子21及び第2中継端子22の各々には、電力線24が接続されている。各電力線24は、高電圧・大電流に対応可能な大径の高圧電線である。各電力線24の芯線サイズは、例えば40sq以上である。また、各電力線24の芯線サイズは、例えば120sq以下である。すなわち、電力線24の芯線における長さ方向と直交する断面積は、40平方ミリメートル以上、かつ、120平方ミリメートル以下である。各電力線24の芯線は、例えば、銅系またはアルミニウム系の金属材料にて形成されている。第3中継端子23には、電線25が接続されている。電線25の芯線は、例えば、銅系またはアルミニウム系の金属材料にて形成されている。なお、後述の図5では、図面簡略のため、各電力線24及び電線25の図示を省略している。
A power line 24 is connected to each of the first relay terminal 21 and the second relay terminal 22. Each power line 24 is a large-diameter high-voltage wire that can handle high voltage and large current. The core wire size of each power line 24 is, for example, 40 square meters or more. Further, the core wire size of each power line 24 is, for example, 120 square meters or less. That is, the cross-sectional area of the core wire of the power line 24 perpendicular to the length direction is 40 square millimeters or more and 120 square millimeters or less. The core wire of each power line 24 is made of, for example, a copper-based or aluminum-based metal material. An electric wire 25 is connected to the third relay terminal 23 . The core wire of the electric wire 25 is made of, for example, a copper-based or aluminum-based metal material. Note that in FIG. 5, which will be described later, illustration of each power line 24 and electric wire 25 is omitted to simplify the drawing.
(第1電力端子12及び第2電力端子13の構成)
図3及び図7に示すように、第1電力端子12と第2電力端子13とは、幅方向Xに並んで配置されている。また、第1電力端子12と第2電力端子13とは、充電コネクタ10の幅方向Xの中心線C1に対して線対称となるように構成されている。 (Configuration offirst power terminal 12 and second power terminal 13)
As shown in FIGS. 3 and 7, thefirst power terminal 12 and the second power terminal 13 are arranged side by side in the width direction X. As shown in FIGS. Further, the first power terminal 12 and the second power terminal 13 are configured to be line symmetrical with respect to the center line C1 in the width direction X of the charging connector 10.
図3及び図7に示すように、第1電力端子12と第2電力端子13とは、幅方向Xに並んで配置されている。また、第1電力端子12と第2電力端子13とは、充電コネクタ10の幅方向Xの中心線C1に対して線対称となるように構成されている。 (Configuration of
As shown in FIGS. 3 and 7, the
第1電力端子12と第2電力端子13とは同一部品であって、互いに同一形状をなしている。このため、第1電力端子12及び第2電力端子13の各構成については同一の符号を付して説明する。なお、第2電力端子13は、第1電力端子12を挿抜方向Yに沿った軸中心に180度回転して配置したものである。また、第1電力端子12及び第2電力端子13は、板材からプレス加工により形成されるプレス端子である。第1電力端子12及び第2電力端子13を形成する材料としては、例えば、銅系やアルミニウム系などの金属材料が挙げられる。
The first power terminal 12 and the second power terminal 13 are the same part and have the same shape. Therefore, each structure of the first power terminal 12 and the second power terminal 13 will be described with the same reference numerals. Note that the second power terminal 13 is arranged by rotating the first power terminal 12 by 180 degrees about the axis along the insertion/extraction direction Y. Further, the first power terminal 12 and the second power terminal 13 are press terminals formed by press working from a plate material. Examples of the material for forming the first power terminal 12 and the second power terminal 13 include metal materials such as copper-based and aluminum-based.
第1電力端子12及び第2電力端子13の構成について、第1電力端子12を例にとって説明する。図9に示すように、第1電力端子12は、第1接続部31と、第2接続部32と、連結部33と、一対の延出壁部34と、を有している。
The configurations of the first power terminal 12 and the second power terminal 13 will be explained by taking the first power terminal 12 as an example. As shown in FIG. 9, the first power terminal 12 includes a first connecting portion 31, a second connecting portion 32, a connecting portion 33, and a pair of extending walls 34.
第1接続部31は、挿抜方向Yに沿って延びる筒状をなしている。詳しくは、第1接続部31は、複数の弾性片31aを有している。複数の弾性片31aは、挿抜方向Yから見て環状に設けられている。各弾性片31aは、第1接続部31の径方向において弾性的に撓むように構成されている。第1接続部31には、前述の外部コネクタ101が有する図示しない相手端子が挿抜方向Yに沿って挿入される。各弾性片31aは、当該相手端子に対して径方向に接触する。これにより、第1電力端子12と相手端子との電気的導通が図られる。
The first connecting portion 31 has a cylindrical shape extending along the insertion/extraction direction Y. Specifically, the first connecting portion 31 has a plurality of elastic pieces 31a. The plurality of elastic pieces 31a are provided in an annular shape when viewed from the insertion/extraction direction Y. Each elastic piece 31a is configured to elastically bend in the radial direction of the first connecting portion 31. A mating terminal (not shown) of the external connector 101 described above is inserted into the first connecting portion 31 along the insertion/extraction direction Y. Each elastic piece 31a contacts the corresponding mating terminal in the radial direction. Thereby, electrical continuity between the first power terminal 12 and the mating terminal is achieved.
第1電力端子12の第2接続部32は、第1中継端子21とボルト締めされる部位である。第2電力端子13の第2接続部32は、第2中継端子22とボルト締めされる部位である。第2接続部32は、例えば、挿抜方向Yに対して垂直な板状をなしている。第2接続部32は、ボルトBが挿抜方向Yに沿って挿通される貫通孔35を有している。貫通孔35は、挿抜方向Yに沿って第2接続部32を貫通している。第2接続部32における貫通孔35に対応する位置には、ボルトBが螺合するナット36が設けられている。
The second connection portion 32 of the first power terminal 12 is a portion that is bolted to the first relay terminal 21. The second connection portion 32 of the second power terminal 13 is a portion that is bolted to the second relay terminal 22 . The second connecting portion 32 has a plate shape perpendicular to the insertion/extraction direction Y, for example. The second connecting portion 32 has a through hole 35 through which the bolt B is inserted along the insertion/extraction direction Y. The through hole 35 penetrates the second connecting portion 32 along the insertion/extraction direction Y. A nut 36 into which the bolt B is screwed is provided at a position corresponding to the through hole 35 in the second connecting portion 32 .
連結部33は、第1接続部31と第2接続部32を連結している。連結部33は、挿抜方向Yに沿って延在している。連結部33は、例えば、幅方向Xに対して垂直な板状をなしている。第2接続部32は、連結部33に対して略直角に折れている。
The connecting part 33 connects the first connecting part 31 and the second connecting part 32. The connecting portion 33 extends along the insertion/extraction direction Y. The connecting portion 33 has a plate shape perpendicular to the width direction X, for example. The second connecting portion 32 is bent approximately at right angles to the connecting portion 33.
連結部33は、連結部33の一方の板面である第1側面33aと、第1側面33aの裏面である第2側面33bとを有している。第1側面33a及び第2側面33bは、例えば、幅方向Xに対して垂直をなしている。
The connecting portion 33 has a first side surface 33a, which is one plate surface of the connecting portion 33, and a second side surface 33b, which is the back surface of the first side surface 33a. The first side surface 33a and the second side surface 33b are perpendicular to the width direction X, for example.
図8に示すように、第1電力端子12及び第2電力端子13は、互いの第1側面33aが幅方向Xに対向するように設けられている。すなわち、第1電力端子12及び第2電力端子13の各第2側面33bは、幅方向Xの外側を向いている。また、一対の延出壁部34の各々は、連結部33から第1側面33a側に延出している。
As shown in FIG. 8, the first power terminal 12 and the second power terminal 13 are provided such that their first side surfaces 33a face each other in the width direction X. That is, each second side surface 33b of the first power terminal 12 and the second power terminal 13 faces outward in the width direction X. Further, each of the pair of extending wall portions 34 extends from the connecting portion 33 toward the first side surface 33a.
図7及び図9に示すように、一対の延出壁部34は、連結部33の厚さ方向Zの両端から互いに同じ方向に延びている。各延出壁部34は、厚さ方向Zに対して垂直な板状をなしている。各延出壁部34は、連結部33に対して略直角に折れている。各延出壁部34は、厚さ方向Zに互いに対向している。幅方向Xにおける各延出壁部34の長さは互いに同等である。また、挿抜方向Yにおける各延出壁部34の長さは互いに同等である。挿抜方向Yにおいて、各延出壁部34は、第1接続部31と第2接続部32との間に設けられている。各延出壁部34は、第2接続部32に対して挿抜方向Yに対向している。
As shown in FIGS. 7 and 9, the pair of extending wall portions 34 extend in the same direction from both ends of the connecting portion 33 in the thickness direction Z. Each extending wall portion 34 has a plate shape perpendicular to the thickness direction Z. Each extending wall portion 34 is bent approximately at right angles to the connecting portion 33. Each extending wall portion 34 faces each other in the thickness direction Z. The lengths of each extending wall portion 34 in the width direction X are equal to each other. Further, the lengths of the respective extending wall portions 34 in the insertion/extraction direction Y are equal to each other. In the insertion/extraction direction Y, each extending wall portion 34 is provided between the first connecting portion 31 and the second connecting portion 32. Each extending wall portion 34 faces the second connecting portion 32 in the insertion/extraction direction Y.
各延出壁部34は、治具孔37を有している。治具孔37は、各延出壁部34を厚さ方向Zに貫通している。各延出壁部34における治具孔37は、厚さ方向Zにおいて互いに重なる位置に設けられている。各治具孔37には、図7に示す棒状の治具Pが挿入可能である。
Each extending wall portion 34 has a jig hole 37. The jig hole 37 penetrates each extending wall portion 34 in the thickness direction Z. The jig holes 37 in each extending wall portion 34 are provided at positions overlapping each other in the thickness direction Z. A rod-shaped jig P shown in FIG. 7 can be inserted into each jig hole 37.
図9に示すように、第1電力端子12には、温度センサ38が取り付けられている。温度センサ38としては、例えば、NTCサーミスタや、PTCサーミスタや、PTセンサなどを用いることができる。温度センサ38は、例えば、ねじSによって連結部33に固定された保持部材39に保持されている。また、保持部材39及び温度センサ38は、連結部33の第2側面33bに取り付けられている。保持部材39は、高い伝熱性を有する例えば金属材料にて形成されている。温度センサ38は、リード線38aを有している。温度センサ38は、検知した温度情報をリード線38aを通じて出力する。また、第2電力端子13にも同様に保持部材39及び温度センサ38が取り付けられている。
As shown in FIG. 9, a temperature sensor 38 is attached to the first power terminal 12. As the temperature sensor 38, for example, an NTC thermistor, a PTC thermistor, a PT sensor, or the like can be used. The temperature sensor 38 is held by a holding member 39 fixed to the connecting portion 33 by, for example, a screw S. Further, the holding member 39 and the temperature sensor 38 are attached to the second side surface 33b of the connecting portion 33. The holding member 39 is made of, for example, a metal material having high heat conductivity. The temperature sensor 38 has a lead wire 38a. The temperature sensor 38 outputs detected temperature information through a lead wire 38a. Further, a holding member 39 and a temperature sensor 38 are similarly attached to the second power terminal 13.
(グラウンド端子14の構成)
図3に示すように、グラウンド端子14は、第1接続部41と、第2接続部42と、連結部43と、一対の延出壁部44と、を有している。グラウンド端子14は、板材からプレス加工により形成されるプレス端子である。グラウンド端子14を形成する材料としては、例えば、銅系やアルミニウム系などの金属材料が挙げられる。 (Configuration of ground terminal 14)
As shown in FIG. 3, theground terminal 14 includes a first connecting portion 41, a second connecting portion 42, a connecting portion 43, and a pair of extending wall portions 44. The ground terminal 14 is a press terminal formed from a plate material by press working. Examples of the material for forming the ground terminal 14 include metal materials such as copper-based and aluminum-based materials.
図3に示すように、グラウンド端子14は、第1接続部41と、第2接続部42と、連結部43と、一対の延出壁部44と、を有している。グラウンド端子14は、板材からプレス加工により形成されるプレス端子である。グラウンド端子14を形成する材料としては、例えば、銅系やアルミニウム系などの金属材料が挙げられる。 (Configuration of ground terminal 14)
As shown in FIG. 3, the
第1接続部41は、挿抜方向Yに沿って延びる筒状をなしている。第1接続部41には、前述の外部コネクタ101が有する図示しない相手端子が挿抜方向Yに沿って挿入される。これにより、グラウンド端子14と相手端子との電気的導通が図られる。
The first connecting portion 41 has a cylindrical shape extending along the insertion/extraction direction Y. A mating terminal (not shown) of the external connector 101 described above is inserted into the first connecting portion 41 along the insertion/extraction direction Y. Thereby, electrical continuity between the ground terminal 14 and the mating terminal is achieved.
第2接続部42は、第3中継端子23とボルト締めされる部位である。第2接続部42は、例えば、挿抜方向Yに対して垂直な板状をなしている。第2接続部42は、ボルトBが挿抜方向Yに沿って挿通される貫通孔45を有している。貫通孔45は、挿抜方向Yに沿って第2接続部42を貫通している。第2接続部42における貫通孔45に対応する位置には、ボルトBが螺合するナット46が設けられている。
The second connection part 42 is a part that is bolted to the third relay terminal 23. The second connecting portion 42 has a plate shape perpendicular to the insertion/extraction direction Y, for example. The second connecting portion 42 has a through hole 45 through which the bolt B is inserted along the insertion/extraction direction Y. The through hole 45 penetrates the second connecting portion 42 along the insertion/extraction direction Y. A nut 46 into which the bolt B is screwed is provided at a position corresponding to the through hole 45 in the second connecting portion 42 .
連結部43は、第1接続部41と第2接続部42を連結している。連結部43は、挿抜方向Yに沿って延在している。連結部43は、例えば、厚さ方向Zに対して垂直な板状をなしている。第2接続部42は、連結部43に対して略直角に折れている。
The connecting part 43 connects the first connecting part 41 and the second connecting part 42. The connecting portion 43 extends along the insertion/extraction direction Y. The connecting portion 43 has a plate shape perpendicular to the thickness direction Z, for example. The second connecting portion 42 is bent approximately at right angles to the connecting portion 43.
一対の延出壁部44は、連結部43の幅方向Xの両端から互いに同じ方向に延びている。各延出壁部44は、幅方向Xに対して垂直な板状をなしている。各延出壁部44は、連結部43に対して略直角に折れている。各延出壁部44は、幅方向Xに互いに対向している。厚さ方向Zにおける各延出壁部44の長さは互いに同等である。また、挿抜方向Yにおける各延出壁部44の長さは互いに同等である。
The pair of extending wall portions 44 extend from both ends of the connecting portion 43 in the width direction X in the same direction. Each extending wall portion 44 has a plate shape perpendicular to the width direction X. Each extending wall portion 44 is bent approximately at right angles to the connecting portion 43. Each extending wall portion 44 faces each other in the width direction X. The lengths of each extending wall portion 44 in the thickness direction Z are equal to each other. Further, the lengths of the respective extending wall portions 44 in the insertion/extraction direction Y are equal to each other.
図7に示すように、連結部43は、治具孔47を有している。治具孔47は、連結部43を厚さ方向Zに貫通している。治具孔47は、各延出壁部44の基端部の間に設けられている。治具孔47には、棒状の治具Pが挿入可能である。
As shown in FIG. 7, the connecting portion 43 has a jig hole 47. The jig hole 47 penetrates the connecting portion 43 in the thickness direction Z. The jig hole 47 is provided between the base end portions of each extending wall portion 44 . A rod-shaped jig P can be inserted into the jig hole 47 .
(各端子の配置について)
以下では、厚さ方向Zの一方側を「上側」、厚さ方向Zの他方側を「下側」として説明する。すなわち、本明細書の説明で使用される「上」及び「下」は、重力方向における上及び下を必ずしも意味するものではない。 (About the arrangement of each terminal)
In the following description, one side in the thickness direction Z is referred to as an "upper side" and the other side in the thickness direction Z is referred to as a "lower side." That is, "above" and "below" used in the description of this specification do not necessarily mean above and below in the direction of gravity.
以下では、厚さ方向Zの一方側を「上側」、厚さ方向Zの他方側を「下側」として説明する。すなわち、本明細書の説明で使用される「上」及び「下」は、重力方向における上及び下を必ずしも意味するものではない。 (About the arrangement of each terminal)
In the following description, one side in the thickness direction Z is referred to as an "upper side" and the other side in the thickness direction Z is referred to as a "lower side." That is, "above" and "below" used in the description of this specification do not necessarily mean above and below in the direction of gravity.
グラウンド端子14は、例えば、幅方向Xに並ぶ第1電力端子12及び第2電力端子13よりも下側に配置されている。また、グラウンド端子14は、例えば、厚さ方向Zから見て第1電力端子12と第2電力端子13の間に位置している。
The ground terminal 14 is arranged, for example, below the first power terminal 12 and the second power terminal 13 that are lined up in the width direction X. Further, the ground terminal 14 is located, for example, between the first power terminal 12 and the second power terminal 13 when viewed from the thickness direction Z.
第1電力端子12の下側には、例えば2つのシグナル端子15が配置されている。第2電力端子13の下側には、例えば2つのシグナル端子15が配置されている。各シグナル端子15は、その長さ方向が挿抜方向Yに沿うように配置されている。各シグナル端子15とグラウンド端子14とは、例えば、幅方向Xにおいて並んでいる。なお、各シグナル端子15は、例えば、銅系またはアルミニウム系の金属材料にて形成されている。
For example, two signal terminals 15 are arranged below the first power terminal 12. For example, two signal terminals 15 are arranged below the second power terminal 13. Each signal terminal 15 is arranged so that its length direction is along the insertion/extraction direction Y. Each signal terminal 15 and ground terminal 14 are lined up in the width direction X, for example. Note that each signal terminal 15 is made of, for example, a copper-based or aluminum-based metal material.
(ハウジング11の構成)
図6に示すように、ハウジング11は、挿抜方向Yの一端部である第1端部51と、挿抜方向Yの他端部である第2端部52とを有している。ハウジング11には、第1端部51側から外部コネクタ101が嵌合される。第2端部52は、挿抜方向Yに開口している。第1電力端子12、第2電力端子13、グラウンド端子14、及び各シグナル端子15は、第2端部52の開口からハウジング11に収容される。なお、図2に示すように、ハウジング11の上側には、アクチュエータ110が設けられている。図3以降の図面においては、アクチュエータ110の図示を省略している。アクチュエータ110は、例えば、外部コネクタ101から充電コネクタ10を通じたバッテリBTへの充電中において、充電コネクタ10と外部コネクタ101との嵌合状態をロックするように作動する。 (Configuration of housing 11)
As shown in FIG. 6, thehousing 11 has a first end 51 which is one end in the insertion/extraction direction Y, and a second end 52 which is the other end in the insertion/extraction direction Y. An external connector 101 is fitted into the housing 11 from the first end 51 side. The second end portion 52 is open in the insertion/extraction direction Y. The first power terminal 12 , the second power terminal 13 , the ground terminal 14 , and each signal terminal 15 are housed in the housing 11 through the opening of the second end 52 . Note that, as shown in FIG. 2, an actuator 110 is provided on the upper side of the housing 11. In the drawings after FIG. 3, illustration of the actuator 110 is omitted. Actuator 110 operates to lock the fitted state of charging connector 10 and external connector 101, for example, during charging of battery BT from external connector 101 through charging connector 10.
図6に示すように、ハウジング11は、挿抜方向Yの一端部である第1端部51と、挿抜方向Yの他端部である第2端部52とを有している。ハウジング11には、第1端部51側から外部コネクタ101が嵌合される。第2端部52は、挿抜方向Yに開口している。第1電力端子12、第2電力端子13、グラウンド端子14、及び各シグナル端子15は、第2端部52の開口からハウジング11に収容される。なお、図2に示すように、ハウジング11の上側には、アクチュエータ110が設けられている。図3以降の図面においては、アクチュエータ110の図示を省略している。アクチュエータ110は、例えば、外部コネクタ101から充電コネクタ10を通じたバッテリBTへの充電中において、充電コネクタ10と外部コネクタ101との嵌合状態をロックするように作動する。 (Configuration of housing 11)
As shown in FIG. 6, the
図3及び図7に示すように、ハウジング11は、第1電力端子12を収容する第1収容部53aと、第2電力端子13を収容する第2収容部53bとを有している。また、ハウジング11は、グラウンド端子14を収容する第3収容部53cと、複数のシグナル端子15をそれぞれ収容する複数の第4収容部53dとを有している。
As shown in FIGS. 3 and 7, the housing 11 has a first accommodating part 53a that accommodates the first power terminal 12 and a second accommodating part 53b that accommodates the second power terminal 13. Further, the housing 11 includes a third housing part 53c that houses the ground terminal 14, and a plurality of fourth housing parts 53d that house the plurality of signal terminals 15, respectively.
第1収容部53a、第2収容部53b、第3収容部53c及び各第4収容部53dの位置関係は、前述の第1電力端子12、第2電力端子13、グラウンド端子14及び各シグナル端子15の配置と同様である。すなわち、第1収容部53aと第2収容部53bとは、幅方向Xに並んで設けられている。第3収容部53cは、第1収容部53aと第2収容部53bの中間位置において、それらよりも下側に設けられている。第1収容部53aの下側には、例えば2つの第4収容部53dが設けられている。第2収容部53bの下側には、例えば2つの第4収容部53dが設けられている。各第4収容部53dと第3収容部53cとは、例えば、幅方向Xにおいて並んでいる。
The positional relationship of the first accommodating part 53a, the second accommodating part 53b, the third accommodating part 53c, and each of the fourth accommodating parts 53d is as follows: The arrangement is similar to No. 15. That is, the first accommodating part 53a and the second accommodating part 53b are provided side by side in the width direction X. The third accommodating part 53c is provided at an intermediate position between the first accommodating part 53a and the second accommodating part 53b, and below them. For example, two fourth accommodating parts 53d are provided below the first accommodating part 53a. For example, two fourth accommodating portions 53d are provided below the second accommodating portion 53b. The fourth accommodating portions 53d and the third accommodating portions 53c are lined up in the width direction X, for example.
第1収容部53aには、第1電力端子12が幅方向X及び厚さ方向Zに移動可能に収容されている。つまり、第1電力端子12は、ハウジング11に対して幅方向X及び厚さ方向Zに相対移動可能に設けられている。また、第1電力端子12は、ハウジング11に対して、挿抜方向Yに沿った回動軸を中心とする所定の角度範囲内で相対回動可能に設けられている。当該相対回動の回動軸は、例えば、第1電力端子12の第1接続部31の中心軸L1と略一致する。
The first power terminal 12 is housed in the first housing portion 53a so as to be movable in the width direction X and the thickness direction Z. That is, the first power terminal 12 is provided so as to be movable relative to the housing 11 in the width direction X and the thickness direction Z. Further, the first power terminal 12 is provided so as to be rotatable relative to the housing 11 within a predetermined angular range about a rotation axis along the insertion/extraction direction Y. The rotation axis of the relative rotation substantially coincides with the central axis L1 of the first connection portion 31 of the first power terminal 12, for example.
第2収容部53bには、第2電力端子13が幅方向X及び厚さ方向Zに移動可能に収容されている。つまり、第2電力端子13は、ハウジング11に対して幅方向X及び厚さ方向Zに相対移動可能に設けられている。また、第2電力端子13は、ハウジング11に対して、挿抜方向Yに沿った回動軸を中心とする所定の角度範囲内で相対回動可能に設けられている。当該相対回動の回動軸は、例えば、第2電力端子13の第1接続部31の中心軸L1と略一致する。
The second power terminal 13 is housed in the second housing part 53b so as to be movable in the width direction X and the thickness direction Z. That is, the second power terminal 13 is provided so as to be movable relative to the housing 11 in the width direction X and the thickness direction Z. Further, the second power terminal 13 is provided so as to be rotatable relative to the housing 11 within a predetermined angular range about a rotation axis along the insertion/extraction direction Y. The rotation axis of the relative rotation substantially coincides with the central axis L1 of the first connection portion 31 of the second power terminal 13, for example.
第3収容部53cには、グラウンド端子14が幅方向X及び厚さ方向Zに移動可能に収容されている。つまり、グラウンド端子14は、ハウジング11に対して幅方向X及び厚さ方向Zに相対移動可能に設けられている。また、グラウンド端子14は、ハウジング11に対して、挿抜方向Yに沿った回動軸を中心とする所定の角度範囲内で相対回動可能に設けられている。当該相対回動の回動軸は、例えば、グラウンド端子14の第1接続部41の軸線と一致する。また、各第4収容部53dには、シグナル端子15が収容されている。
The ground terminal 14 is housed in the third housing part 53c so as to be movable in the width direction X and the thickness direction Z. That is, the ground terminal 14 is provided so as to be movable relative to the housing 11 in the width direction X and the thickness direction Z. Further, the ground terminal 14 is provided so as to be rotatable relative to the housing 11 within a predetermined angular range about a rotation axis along the insertion/extraction direction Y. The rotation axis of the relative rotation coincides with the axis of the first connection portion 41 of the ground terminal 14, for example. Further, a signal terminal 15 is accommodated in each fourth accommodating portion 53d.
図7に示すように、ハウジング11は、第1収容部53aと第2収容部53bとを隔てる絶縁壁部54を有している。絶縁壁部54は、例えば2つ設けられている。絶縁壁部54は、例えば、幅方向Xに対して垂直な平板状をなしている。各絶縁壁部54は、治具孔37の開口方向に沿った方向に延在している。各絶縁壁部54は、第1電力端子12と第2電力端子13との間に位置している。各絶縁壁部54によって、第1収容部53aに収容された第1電力端子12と第2収容部53bに収容された第2電力端子13との間の絶縁距離が確保されている。各絶縁壁部54の間の空間と第3収容部53cとは、貫通孔55を介して連通している。
As shown in FIG. 7, the housing 11 has an insulating wall portion 54 that separates a first accommodating portion 53a and a second accommodating portion 53b. For example, two insulating wall portions 54 are provided. The insulating wall portion 54 has a flat plate shape perpendicular to the width direction X, for example. Each insulating wall portion 54 extends in a direction along the opening direction of the jig hole 37. Each insulating wall portion 54 is located between the first power terminal 12 and the second power terminal 13. Each insulating wall portion 54 ensures an insulating distance between the first power terminal 12 accommodated in the first accommodating portion 53a and the second power terminal 13 accommodated in the second accommodating portion 53b. The space between each insulating wall portion 54 and the third accommodating portion 53c communicate with each other via a through hole 55.
図5及び図7に示すように、ハウジング11は、治具Pを挿通可能な第1開口56a,56b,56cを有している。図7に示すように、第1開口56a,56b,56cは、第1電力端子12、第2電力端子13及びグラウンド端子14にそれぞれ対応して設けられている。詳しくは、第1開口56aには、第1電力端子12用の治具Pが挿通される。第1開口56bには、第2電力端子13用の治具Pが挿通される。第1開口56cには、グラウンド端子14用の治具Pが挿通される。第1開口56a,56bは、例えば、厚さ方向Zから見て治具孔37と略同形状をなしている。また、第1開口56cは、例えば、厚さ方向Zから見て治具孔47と略同形状をなしている。
As shown in FIGS. 5 and 7, the housing 11 has first openings 56a, 56b, and 56c through which the jig P can be inserted. As shown in FIG. 7, the first openings 56a, 56b, and 56c are provided corresponding to the first power terminal 12, the second power terminal 13, and the ground terminal 14, respectively. Specifically, a jig P for the first power terminal 12 is inserted through the first opening 56a. A jig P for the second power terminal 13 is inserted through the first opening 56b. A jig P for the ground terminal 14 is inserted through the first opening 56c. The first openings 56a and 56b have, for example, substantially the same shape as the jig hole 37 when viewed from the thickness direction Z. Further, the first opening 56c has, for example, substantially the same shape as the jig hole 47 when viewed from the thickness direction Z.
各第1開口56a,56b,56cは、ハウジング11における厚さ方向Zの一側面に設けられている。各第1開口56a,56b,56cは、例えば、ハウジング11の上面に設けられている。各第1開口56a,56b,56cは、同じ方向に開口している。詳しくは、各第1開口56a,56b,56cは、ハウジング11の外部側に対して厚さ方向Zの上方に開口している。第1開口56aは、第1収容部53aとハウジング11の外部とを連通する。第1開口56bは、第2収容部53bとハウジング11の外部とを連通する。第1開口56cは、各絶縁壁部54の間の空間とハウジング11の外部とを連通する。各第1開口56a,56b,56cは、例えば、幅方向Xに沿って並んで設けられている。
Each of the first openings 56a, 56b, and 56c is provided on one side of the housing 11 in the thickness direction Z. Each of the first openings 56a, 56b, and 56c is provided on the upper surface of the housing 11, for example. Each first opening 56a, 56b, 56c opens in the same direction. Specifically, each of the first openings 56a, 56b, and 56c opens upward in the thickness direction Z with respect to the outside of the housing 11. The first opening 56a communicates the first accommodating portion 53a with the outside of the housing 11. The first opening 56b communicates the second accommodating portion 53b with the outside of the housing 11. The first opening 56c communicates the space between each insulating wall portion 54 with the outside of the housing 11. Each of the first openings 56a, 56b, and 56c is provided in line along the width direction X, for example.
ハウジング11は、位置保持部材16を装着するための第2開口57a及び第3開口57bを有している。第2開口57a及び第3開口57bは、ハウジング11における厚さ方向Zの一側面に設けられている。第2開口57a及び第3開口57bは、例えば、ハウジング11の上面に設けられている。第2開口57a及び第3開口57bは、ハウジング11の外部側に対して厚さ方向Zの上方に開口している。
The housing 11 has a second opening 57a and a third opening 57b for mounting the position holding member 16. The second opening 57a and the third opening 57b are provided on one side of the housing 11 in the thickness direction Z. The second opening 57a and the third opening 57b are provided on the upper surface of the housing 11, for example. The second opening 57a and the third opening 57b open upward in the thickness direction Z with respect to the outside of the housing 11.
第2開口57aは、2つ設けられている。2つの第2開口57aの一方は、第1収容部53aとハウジング11の外部とを連通する。2つの第2開口57aの他方は、第2収容部53bとハウジング11の外部とを連通する。各第2開口57aは、第1開口56a,56bよりも第2端部52側に設けられている。第3開口57bは、各絶縁壁部54の間の空間とハウジング11の外部とを連通する。第3開口57bは、第1開口56cよりも第2端部52側に設けられている。第2開口57a及び第3開口57bは、例えば、幅方向Xに沿って並んで設けられている。
Two second openings 57a are provided. One of the two second openings 57a communicates the first accommodating portion 53a with the outside of the housing 11. The other of the two second openings 57a communicates the second accommodating portion 53b with the outside of the housing 11. Each second opening 57a is provided closer to the second end 52 than the first openings 56a, 56b. The third opening 57b communicates the space between each insulating wall portion 54 with the outside of the housing 11. The third opening 57b is provided closer to the second end 52 than the first opening 56c. The second opening 57a and the third opening 57b are provided side by side along the width direction X, for example.
(位置保持部材16の構成)
図8及び図10に示すように、位置保持部材16は、各第2開口57a及び第3開口57bの上方を覆う被覆部61と、一対の挿入部62と、一対の第1係合部63と、を有している。被覆部61は、各第2開口57a及び第3開口57bをまとめて覆っている。各挿入部62及び各第1係合部63は、被覆部61から下方に延出している。各挿入部62は、各第2開口57aに対し厚さ方向Zに沿って挿入される。これにより、一方の挿入部62が第1収容部53aに挿入され、他方の挿入部62が第2収容部53bに挿入される。 (Configuration of position holding member 16)
As shown in FIGS. 8 and 10, theposition holding member 16 includes a covering portion 61 that covers the upper portions of each second opening 57a and third opening 57b, a pair of insertion portions 62, and a pair of first engaging portions 63. It has . The covering portion 61 collectively covers each of the second openings 57a and the third openings 57b. Each insertion portion 62 and each first engagement portion 63 extend downward from the covering portion 61. Each insertion portion 62 is inserted into each second opening 57a along the thickness direction Z. Thereby, one insertion part 62 is inserted into the first accommodating part 53a, and the other insertion part 62 is inserted into the second accommodating part 53b.
図8及び図10に示すように、位置保持部材16は、各第2開口57a及び第3開口57bの上方を覆う被覆部61と、一対の挿入部62と、一対の第1係合部63と、を有している。被覆部61は、各第2開口57a及び第3開口57bをまとめて覆っている。各挿入部62及び各第1係合部63は、被覆部61から下方に延出している。各挿入部62は、各第2開口57aに対し厚さ方向Zに沿って挿入される。これにより、一方の挿入部62が第1収容部53aに挿入され、他方の挿入部62が第2収容部53bに挿入される。 (Configuration of position holding member 16)
As shown in FIGS. 8 and 10, the
図8に示すように、一対の第1係合部63は、第3開口57bから各絶縁壁部54の間に挿入される。ハウジング11は、一対の絶縁壁部54の間に第2係合部58を有している。第2係合部58は、各絶縁壁部54において互いに対向する側面から突出するように設けられている。各第1係合部63は、各第2係合部58に対して厚さ方向Zの上方に引っ掛かっている。これにより、位置保持部材16がハウジング11に固定されている。
As shown in FIG. 8, the pair of first engaging portions 63 are inserted between each insulating wall portion 54 from the third opening 57b. The housing 11 has a second engaging portion 58 between a pair of insulating wall portions 54 . The second engaging portions 58 are provided so as to protrude from mutually opposing side surfaces of each insulating wall portion 54 . Each first engaging portion 63 is hooked upward in the thickness direction Z to each second engaging portion 58 . Thereby, the position holding member 16 is fixed to the housing 11.
図6に示すように、挿入部62は、第1電力端子12における各延出壁部34と第2接続部32との間に位置する。なお、図6における方向Dは、外部コネクタ101の嵌合方向Dを示している。嵌合方向Dは、挿抜方向Yに沿った方向である。挿入部62は、嵌合方向Dにおいて第1電力端子12が当接する第1当接部64を有している。本実施形態では、各延出壁部34の各々が、嵌合方向Dにおいて第1当接部64に当接する。そして、挿入部62は、嵌合方向Dにおいて第2開口57aの縁部に当接する。また、挿入部62は、嵌合方向Dから見て第2接続部32を覆っている。挿入部62は、連結部33に対して第1側面33a側に位置している(図8参照)。なお、第2電力端子13と挿入部62との関係は、第1電力端子12と挿入部62との関係と同様である。
As shown in FIG. 6, the insertion portion 62 is located between each extending wall portion 34 and the second connection portion 32 in the first power terminal 12. Note that the direction D in FIG. 6 indicates the fitting direction D of the external connector 101. The fitting direction D is a direction along the insertion/extraction direction Y. The insertion portion 62 has a first contact portion 64 against which the first power terminal 12 contacts in the fitting direction D. In this embodiment, each of the extending wall portions 34 abuts on the first contact portion 64 in the fitting direction D. The insertion portion 62 then comes into contact with the edge of the second opening 57a in the fitting direction D. Further, the insertion portion 62 covers the second connection portion 32 when viewed from the fitting direction D. The insertion portion 62 is located on the first side surface 33a side with respect to the connecting portion 33 (see FIG. 8). Note that the relationship between the second power terminal 13 and the insertion portion 62 is the same as the relationship between the first power terminal 12 and the insertion portion 62.
(リテーナ17の構成)
図3及び図6に示すように、リテーナ17は、挿抜方向Yにおいて第2端部52の開口を覆う本体部71と、本体部71から延びる係止片72を有している。係止片72は、ハウジング11の外側面に形成された係止凸部59に係止される。これにより、リテーナ17がハウジング11に固定される。 (Configuration of retainer 17)
As shown in FIGS. 3 and 6, theretainer 17 includes a main body 71 that covers the opening of the second end 52 in the insertion/extraction direction Y, and a locking piece 72 extending from the main body 71. The locking piece 72 is locked to a locking protrusion 59 formed on the outer surface of the housing 11 . Thereby, the retainer 17 is fixed to the housing 11.
図3及び図6に示すように、リテーナ17は、挿抜方向Yにおいて第2端部52の開口を覆う本体部71と、本体部71から延びる係止片72を有している。係止片72は、ハウジング11の外側面に形成された係止凸部59に係止される。これにより、リテーナ17がハウジング11に固定される。 (Configuration of retainer 17)
As shown in FIGS. 3 and 6, the
本体部71は、挿抜方向Yにおいて開口する開口部73を有している。開口部73は、第1電力端子12、第2電力端子13及びグラウンド端子14にそれぞれ対応して設けられている。第1電力端子12及び第2電力端子13の各々の第2接続部32は、開口部73から外部に露出されている。第1中継端子21及び第2中継端子22は、開口部73を通じて第1電力端子12及び第2電力端子13にそれぞれボルト締めされる。また、グラウンド端子14の第2接続部42は、開口部73から外部に露出されている。第3中継端子23は、開口部73を通じてグラウンド端子14にボルト締めされる。
The main body portion 71 has an opening 73 that opens in the insertion/extraction direction Y. The openings 73 are provided corresponding to the first power terminal 12, the second power terminal 13, and the ground terminal 14, respectively. The second connection portion 32 of each of the first power terminal 12 and the second power terminal 13 is exposed to the outside through the opening 73. The first relay terminal 21 and the second relay terminal 22 are bolted to the first power terminal 12 and the second power terminal 13, respectively, through the opening 73. Further, the second connection portion 42 of the ground terminal 14 is exposed to the outside through the opening 73. The third relay terminal 23 is bolted to the ground terminal 14 through the opening 73.
図3に示すように、リテーナ17は、第2当接部74と第3当接部75とを有している。第2当接部74及び第3当接部75は、例えば、本体部71から挿抜方向Yに沿ってハウジング11の内部側に延びている。第3当接部75は、複数のシグナル端子15にそれぞれ対応して複数設けられている。
As shown in FIG. 3, the retainer 17 has a second contact portion 74 and a third contact portion 75. The second contact portion 74 and the third contact portion 75 extend toward the inside of the housing 11 from the main body portion 71 along the insertion/extraction direction Y, for example. A plurality of third contact portions 75 are provided corresponding to the plurality of signal terminals 15, respectively.
図8に示すように、第2当接部74は、グラウンド端子14と対応する位置に設けられている。第2当接部74は、第2当接部74の先端は、挿抜方向Yに沿った方向においてグラウンド端子14と当接する。図6に示すように、第3当接部75の先端部には、嵌合方向Dにおいてシグナル端子15が当接する。
As shown in FIG. 8, the second contact portion 74 is provided at a position corresponding to the ground terminal 14. The tip of the second contact portion 74 contacts the ground terminal 14 in the direction along the insertion/extraction direction Y. As shown in FIG. 6, the signal terminal 15 contacts the tip of the third contact portion 75 in the fitting direction D. As shown in FIG.
図4に示すように、複数のシグナル端子15にはそれぞれシグナル線15aが接続される。なお、図4では、各シグナル端子15を二点鎖線で模式的に示している。本体部71には、挿抜方向Yに沿って本体部71を貫通する一対の導出口77が設けられている。各導出口77からは、2つのシグナル線15a及び1つのリード線38aがハウジング11の外部に引き出される。
As shown in FIG. 4, a signal line 15a is connected to each of the plurality of signal terminals 15. In addition, in FIG. 4, each signal terminal 15 is schematically shown by a two-dot chain line. The main body part 71 is provided with a pair of outlet ports 77 that pass through the main body part 71 along the insertion/extraction direction Y. Two signal lines 15a and one lead wire 38a are drawn out from each outlet 77 to the outside of the housing 11.
(第1領域A1及び第2領域A2について)
図4に示すように、第1電力端子12及び第2電力端子13の各々は、挿抜方向Yに沿った中心軸L1を有している。ここで、第1電力端子12及び第2電力端子13の各中心軸L1に直交する直線を基準直線L2とする。基準直線L2は、幅方向Xに対して平行である。挿抜方向Yから見て、基準直線L2に対する上側を第1領域A1とし、下側を第2領域A2とする。基準直線L2は、第1領域A1と第2領域A2とを区画する直線である。 (Regarding the first area A1 and the second area A2)
As shown in FIG. 4, each of thefirst power terminal 12 and the second power terminal 13 has a central axis L1 along the insertion/extraction direction Y. As shown in FIG. Here, a straight line perpendicular to each central axis L1 of the first power terminal 12 and the second power terminal 13 is defined as a reference straight line L2. The reference straight line L2 is parallel to the width direction X. When viewed from the insertion/extraction direction Y, the upper side of the reference straight line L2 is defined as a first area A1, and the lower side is defined as a second area A2. The reference straight line L2 is a straight line that partitions the first area A1 and the second area A2.
図4に示すように、第1電力端子12及び第2電力端子13の各々は、挿抜方向Yに沿った中心軸L1を有している。ここで、第1電力端子12及び第2電力端子13の各中心軸L1に直交する直線を基準直線L2とする。基準直線L2は、幅方向Xに対して平行である。挿抜方向Yから見て、基準直線L2に対する上側を第1領域A1とし、下側を第2領域A2とする。基準直線L2は、第1領域A1と第2領域A2とを区画する直線である。 (Regarding the first area A1 and the second area A2)
As shown in FIG. 4, each of the
複数のシグナル端子15は、挿抜方向Yから見て、第1領域A1と第2領域A2のうちの第2領域A2のみに配置されている。すなわち、全てのシグナル端子15が第2領域A2に配置され、第1領域A1にはシグナル端子15が配置されていない。なお、グラウンド端子14は、挿抜方向Yから見て、例えば第2領域A2に配置されている。図4の例では、挿抜方向Y(図6における嵌合方向D)に見て第1中継端子21及び第3中継端子23の双方に隣接する位置にて第2領域A2内に例えば2つのシグナル端子15が配置されている。また、図4の例では、挿抜方向Yに見て第2中継端子22及び第3中継端子23の双方に隣接する位置にて第2領域A2内に例えば2つのシグナル端子15が配置されている。
The plurality of signal terminals 15 are arranged only in the second area A2 of the first area A1 and the second area A2 when viewed from the insertion/extraction direction Y. That is, all the signal terminals 15 are arranged in the second area A2, and no signal terminals 15 are arranged in the first area A1. Note that the ground terminal 14 is arranged, for example, in the second area A2 when viewed from the insertion/extraction direction Y. In the example of FIG. 4, for example, two signals are present in the second area A2 at a position adjacent to both the first relay terminal 21 and the third relay terminal 23 when viewed in the insertion/extraction direction Y (fitting direction D in FIG. 6). A terminal 15 is arranged. In the example of FIG. 4, for example, two signal terminals 15 are arranged in the second area A2 at positions adjacent to both the second relay terminal 22 and the third relay terminal 23 when viewed in the insertion/extraction direction Y. .
(第1中継端子21の構成)
第1中継端子21は、端子締結部81と、電線接続部82と、端子締結部81と電線接続部82とを繋ぐ連結部83とを備える。端子締結部81は、ボルトBにより第1電力端子12の第2接続部32に締結される。電線接続部82には、電力線24が例えば圧着により接続されている。 (Configuration of first relay terminal 21)
Thefirst relay terminal 21 includes a terminal fastening portion 81 , a wire connecting portion 82 , and a connecting portion 83 connecting the terminal fastening portion 81 and the wire connecting portion 82 . The terminal fastening portion 81 is fastened to the second connecting portion 32 of the first power terminal 12 with a bolt B. The power line 24 is connected to the electric wire connection portion 82 by, for example, crimping.
第1中継端子21は、端子締結部81と、電線接続部82と、端子締結部81と電線接続部82とを繋ぐ連結部83とを備える。端子締結部81は、ボルトBにより第1電力端子12の第2接続部32に締結される。電線接続部82には、電力線24が例えば圧着により接続されている。 (Configuration of first relay terminal 21)
The
連結部83は、端子締結部81から厚さ方向Zの上側、すなわち第1領域A1側に延びる第1延出部83aと、第1延出部83aから電力線24の引き出し方向に延びる第2延出部83bと、を有している。これにより、連結部83は、第2中継端子22との干渉を避けるべく、厚さ方向Zに迂回しつつ幅方向Xに沿って延びる形状をなしている。すなわち、図4に示されるように、第1中継端子21は、基準直線L2の位置から第1領域A1に向けて延在するとともに、挿抜方向Y(図6における嵌合方向D)に見て第1領域A1内でL字状に屈曲されている。したがって、第1中継端子21と第2中継端子22とは、挿抜方向Yに重ならないように構成されている。
The connecting portion 83 includes a first extending portion 83a extending from the terminal fastening portion 81 upward in the thickness direction Z, that is, toward the first region A1 side, and a second extending portion 83a extending from the first extending portion 83a in the direction in which the power line 24 is pulled out. It has an exit portion 83b. Thereby, the connecting portion 83 has a shape extending along the width direction X while detouring in the thickness direction Z to avoid interference with the second relay terminal 22 . That is, as shown in FIG. 4, the first relay terminal 21 extends from the position of the reference straight line L2 toward the first area A1, and also extends in the insertion/extraction direction Y (fitting direction D in FIG. 6). It is bent into an L-shape within the first area A1. Therefore, the first relay terminal 21 and the second relay terminal 22 are configured so as not to overlap in the insertion/extraction direction Y.
図4及び図6に示すように、端子締結部81及び第1延出部83aは、例えば、挿抜方向Yに対して垂直な板状をなしている。端子締結部81は、端子締結部81を挿抜方向Yに貫通する貫通孔81aを有している(図6参照)。貫通孔81aには、ボルトBが挿通される。
As shown in FIGS. 4 and 6, the terminal fastening portion 81 and the first extending portion 83a have a plate shape perpendicular to the insertion/extraction direction Y, for example. The terminal fastening part 81 has a through hole 81a that penetrates the terminal fastening part 81 in the insertion/extraction direction Y (see FIG. 6). The bolt B is inserted into the through hole 81a.
図6に示すように、連結部83は、第1延出部83aと第2延出部83bとの間に屈曲部83cを有している。屈曲部83cは、第1延出部83aと第2延出部83bとがなす角部である。屈曲部83cは、例えば直角に曲げられている。すなわち、第1延出部83aと第2延出部83bとは互いに垂直をなす。幅方向Xに延在する第2延出部83bは、厚さ方向Zに対して垂直な板状をなしている。
As shown in FIG. 6, the connecting portion 83 has a bent portion 83c between the first extending portion 83a and the second extending portion 83b. The bent portion 83c is a corner formed by the first extending portion 83a and the second extending portion 83b. The bent portion 83c is bent, for example, at a right angle. That is, the first extending portion 83a and the second extending portion 83b are perpendicular to each other. The second extending portion 83b extending in the width direction X has a plate shape perpendicular to the thickness direction Z.
図4に示すように、電線接続部82は、幅方向Xに沿って延びる第2延出部83bの先端に設けられている。電線接続部82は、挿抜方向Yから見て第1領域A1に位置している。これにより、電線接続部82と複数のシグナル端子15とが同じ領域に位置しない構成となる。
As shown in FIG. 4, the wire connecting portion 82 is provided at the tip of the second extending portion 83b extending along the width direction X. The wire connecting portion 82 is located in the first area A1 when viewed from the insertion/extraction direction Y. This results in a configuration in which the wire connection portion 82 and the plurality of signal terminals 15 are not located in the same area.
(第2中継端子22の構成)
図4に示すように、第2中継端子22は、端子締結部84と電線接続部85とを備える。端子締結部84は、例えば、挿抜方向Yに対して垂直な板状をなしている。端子締結部84は、ボルトBにより第2電力端子13に締結される。電線接続部85には、電力線24が例えば圧着により接続されている。また、第2中継端子22は、端子締結部84から延びる突出部84aを有している。 (Configuration of second relay terminal 22)
As shown in FIG. 4, thesecond relay terminal 22 includes a terminal fastening section 84 and a wire connecting section 85. The terminal fastening portion 84 has a plate shape perpendicular to the insertion/extraction direction Y, for example. The terminal fastening portion 84 is fastened to the second power terminal 13 with a bolt B. The power line 24 is connected to the wire connection portion 85 by, for example, crimping. Further, the second relay terminal 22 has a protrusion 84a extending from the terminal fastening portion 84.
図4に示すように、第2中継端子22は、端子締結部84と電線接続部85とを備える。端子締結部84は、例えば、挿抜方向Yに対して垂直な板状をなしている。端子締結部84は、ボルトBにより第2電力端子13に締結される。電線接続部85には、電力線24が例えば圧着により接続されている。また、第2中継端子22は、端子締結部84から延びる突出部84aを有している。 (Configuration of second relay terminal 22)
As shown in FIG. 4, the
第2中継端子22は、端子締結部84から電線接続部85にかけて電力線24の引き出し方向に延びている。挿抜方向Yから見たとき、第2中継端子22は、端子締結部84から電線接続部85にかけて基準直線L2に重なっている。すなわち、第2中継端子22は、基準直線L2の位置から同基準直線L2に沿って直線状に延在している。なお、第1中継端子21の電線接続部82と第2中継端子22の電線接続部85とは、厚さ方向Zから見て、幅方向Xに沿った同一直線上に配置されている(図5参照)。
The second relay terminal 22 extends from the terminal fastening portion 84 to the wire connecting portion 85 in the direction in which the power line 24 is pulled out. When viewed from the insertion/extraction direction Y, the second relay terminal 22 overlaps the reference straight line L2 from the terminal fastening portion 84 to the wire connecting portion 85. That is, the second relay terminal 22 extends linearly from the position of the reference straight line L2 along the reference straight line L2. Note that the wire connection portion 82 of the first relay terminal 21 and the wire connection portion 85 of the second relay terminal 22 are arranged on the same straight line along the width direction X when viewed from the thickness direction Z (see FIG. 5).
(第3中継端子23の構成)
図4に示すように、第3中継端子23は、端子締結部86と、電線接続部87と、端子締結部86と電線接続部87とを繋ぐ連結部88とを備える。端子締結部86は、例えば、挿抜方向Yに対して垂直な板状をなしている。なお、各端子締結部81,84,86は、例えば挿抜方向Yに対して垂直な同一平面に位置している。端子締結部86は、ボルトBによりグラウンド端子14に締結される。電線接続部87には、電線25が例えば圧着により接続されている。また、第3中継端子23は、端子締結部86から延びる突出部86aを有している。連結部88は、端子締結部86に対して例えば直角に屈曲されている。連結部88は、直角に屈曲された部位から電線接続部87にかけて幅方向Xに沿って延びている。また、連結部88は、厚さ方向Zに対して垂直な板状をなしている。電線接続部87は、幅方向Xに沿って延びる連結部88の先端に設けられている。挿抜方向Yから見て、第3中継端子23はその全体が第2領域A2に位置している。 (Configuration of third relay terminal 23)
As shown in FIG. 4, thethird relay terminal 23 includes a terminal fastening portion 86, a wire connecting portion 87, and a connecting portion 88 that connects the terminal fastening portion 86 and the wire connecting portion 87. The terminal fastening portion 86 has a plate shape perpendicular to the insertion/extraction direction Y, for example. In addition, each terminal fastening part 81,84,86 is located in the same plane perpendicular|vertical to the insertion/extraction direction Y, for example. The terminal fastening portion 86 is fastened to the ground terminal 14 with a bolt B. The electric wire 25 is connected to the electric wire connection portion 87 by, for example, crimping. Further, the third relay terminal 23 has a protrusion 86a extending from the terminal fastening portion 86. The connecting portion 88 is bent, for example, at right angles to the terminal fastening portion 86. The connecting portion 88 extends along the width direction X from the perpendicularly bent portion to the wire connecting portion 87. Further, the connecting portion 88 has a plate shape perpendicular to the thickness direction Z. The wire connecting portion 87 is provided at the tip of the connecting portion 88 extending along the width direction X. When viewed from the insertion/extraction direction Y, the third relay terminal 23 is entirely located in the second area A2.
図4に示すように、第3中継端子23は、端子締結部86と、電線接続部87と、端子締結部86と電線接続部87とを繋ぐ連結部88とを備える。端子締結部86は、例えば、挿抜方向Yに対して垂直な板状をなしている。なお、各端子締結部81,84,86は、例えば挿抜方向Yに対して垂直な同一平面に位置している。端子締結部86は、ボルトBによりグラウンド端子14に締結される。電線接続部87には、電線25が例えば圧着により接続されている。また、第3中継端子23は、端子締結部86から延びる突出部86aを有している。連結部88は、端子締結部86に対して例えば直角に屈曲されている。連結部88は、直角に屈曲された部位から電線接続部87にかけて幅方向Xに沿って延びている。また、連結部88は、厚さ方向Zに対して垂直な板状をなしている。電線接続部87は、幅方向Xに沿って延びる連結部88の先端に設けられている。挿抜方向Yから見て、第3中継端子23はその全体が第2領域A2に位置している。 (Configuration of third relay terminal 23)
As shown in FIG. 4, the
(第1絶縁壁部91、第2絶縁壁部92及び第3絶縁壁部93の構成)
図4に示すように、リテーナ17は、第1絶縁壁部91と、第2絶縁壁部92と、第3絶縁壁部93とを備えている。第1絶縁壁部91、第2絶縁壁部92及び第3絶縁壁部93はそれぞれ、本体部71から挿抜方向Yに沿って外部側に延びている。第1絶縁壁部91、第2絶縁壁部92及び第3絶縁壁部93によって、第1中継端子21、第2中継端子22及び第3中継端子23における電気的な絶縁が図られている。なお、図2では、説明の便宜のため、第1絶縁壁部91の一部を破断して図示している。 (Configuration of first insulatingwall 91, second insulating wall 92, and third insulating wall 93)
As shown in FIG. 4, theretainer 17 includes a first insulating wall part 91, a second insulating wall part 92, and a third insulating wall part 93. The first insulating wall portion 91, the second insulating wall portion 92, and the third insulating wall portion 93 each extend outward from the main body portion 71 along the insertion/extraction direction Y. The first insulating wall portion 91, the second insulating wall portion 92, and the third insulating wall portion 93 provide electrical insulation in the first relay terminal 21, the second relay terminal 22, and the third relay terminal 23. In addition, in FIG. 2, for convenience of explanation, a part of the first insulating wall part 91 is shown broken.
図4に示すように、リテーナ17は、第1絶縁壁部91と、第2絶縁壁部92と、第3絶縁壁部93とを備えている。第1絶縁壁部91、第2絶縁壁部92及び第3絶縁壁部93はそれぞれ、本体部71から挿抜方向Yに沿って外部側に延びている。第1絶縁壁部91、第2絶縁壁部92及び第3絶縁壁部93によって、第1中継端子21、第2中継端子22及び第3中継端子23における電気的な絶縁が図られている。なお、図2では、説明の便宜のため、第1絶縁壁部91の一部を破断して図示している。 (Configuration of first insulating
As shown in FIG. 4, the
図4に示すように、第1絶縁壁部91は、幅方向X及び厚さ方向Zにおける第1中継端子21の周囲を囲っている。第1絶縁壁部91は、第1中継端子21を第1絶縁壁部91の内側から外側に引き出す導出口91aを有している。第1中継端子21の第2延出部83bは、導出口91aを通っている。
As shown in FIG. 4, the first insulating wall portion 91 surrounds the first relay terminal 21 in the width direction X and the thickness direction Z. The first insulating wall portion 91 has an outlet 91a for drawing out the first relay terminal 21 from the inside of the first insulating wall portion 91 to the outside. The second extending portion 83b of the first relay terminal 21 passes through the outlet 91a.
リテーナ17は、第1中継端子21と第1絶縁壁部91との間に第1回転規制部94を有している。本実施形態では、リテーナ17は、例えば2つの第1回転規制部94を有している。各第1回転規制部94は、第1絶縁壁部91の内側面に一体に形成されている。また、各第1回転規制部94は、リテーナ17の本体部71の外側面とも繋がっている。
The retainer 17 has a first rotation restricting portion 94 between the first relay terminal 21 and the first insulating wall portion 91. In this embodiment, the retainer 17 includes, for example, two first rotation regulating parts 94. Each first rotation regulating portion 94 is integrally formed on the inner surface of the first insulating wall portion 91 . Further, each first rotation regulating portion 94 is also connected to the outer surface of the main body portion 71 of the retainer 17 .
2つの第1回転規制部94の一方は、第1中継端子21のボルト軸を中心とする一方側(例えば時計回り方向)への回転を規制する。2つの第1回転規制部94の他方は、第1中継端子21のボルト軸を中心とする他方側(例えば反時計回り方向)への回転を規制する。これにより、2つの第1回転規制部94によって、ボルトBを取り付ける時と外す時の双方において、第1中継端子21の連れ回りによる回転を規制する。なお、各第1回転規制部94は、例えば、第1中継端子21における第1延出部83aに対し回転方向に当接可能に構成されている。
One of the two first rotation regulating portions 94 regulates rotation of the first relay terminal 21 to one side (eg, clockwise direction) around the bolt axis. The other of the two first rotation regulating portions 94 regulates rotation of the first relay terminal 21 to the other side (eg, counterclockwise direction) around the bolt axis. As a result, the two first rotation regulating portions 94 regulate the rotation of the first relay terminal 21 due to co-rotation both when attaching and removing the bolt B. Note that each first rotation regulating portion 94 is configured to be able to abut on the first extending portion 83a of the first relay terminal 21 in the rotational direction, for example.
第2絶縁壁部92は、幅方向X及び厚さ方向Zにおける第2中継端子22の周囲を囲っている。第2絶縁壁部92は、第2中継端子22を第2絶縁壁部92の内側から外側に引き出す導出口92aを有している。
The second insulating wall portion 92 surrounds the second relay terminal 22 in the width direction X and thickness direction Z. The second insulating wall portion 92 has an outlet 92a for drawing out the second relay terminal 22 from the inside of the second insulating wall portion 92 to the outside.
リテーナ17は、第2中継端子22と第2絶縁壁部92との間に第2回転規制部95を有している。本実施形態では、リテーナ17は、例えば2つの第2回転規制部95を有している。各第2回転規制部95は、第2絶縁壁部92の内側面に一体に形成されている。また、各第2回転規制部95は、リテーナ17の本体部71の外側面とも繋がっている。
The retainer 17 has a second rotation restriction portion 95 between the second relay terminal 22 and the second insulating wall portion 92. In this embodiment, the retainer 17 includes, for example, two second rotation restricting parts 95. Each second rotation regulating portion 95 is integrally formed on the inner surface of the second insulating wall portion 92 . Further, each second rotation regulating portion 95 is also connected to the outer surface of the main body portion 71 of the retainer 17 .
2つの第2回転規制部95の一方は、第2中継端子22のボルト軸を中心とする一方側(例えば時計回り方向)への回転を規制する。2つの第2回転規制部95の他方は、第2中継端子22のボルト軸を中心とする他方側(例えば反時計回り方向)への回転を規制する。これにより、2つの第2回転規制部95によって、ボルトBを取り付ける時と外す時の双方において、第2中継端子22の連れ回りによる回転を規制する。なお、2つの第2回転規制部95の一方は、例えば、第2中継端子22における突出部84aに対し回転方向に当接可能に構成されている。
One of the two second rotation restricting portions 95 restricts rotation of the second relay terminal 22 to one side (eg, clockwise direction) around the bolt axis. The other of the two second rotation restricting portions 95 restricts rotation of the second relay terminal 22 to the other side (eg, counterclockwise direction) around the bolt axis. As a result, the two second rotation regulating portions 95 regulate the rotation of the second relay terminal 22 due to co-rotation both when attaching and detaching the bolt B. Note that one of the two second rotation restricting portions 95 is configured to be able to abut against the protruding portion 84a of the second relay terminal 22 in the rotational direction, for example.
第3絶縁壁部93は、幅方向X及び厚さ方向Zにおける第3中継端子23の周囲を囲っている。第3絶縁壁部93は、第3中継端子23を第3絶縁壁部93の内側から外側に引き出す導出口93aを有している。第3中継端子23の連結部88は、導出口93aを通っている。
The third insulating wall portion 93 surrounds the third relay terminal 23 in the width direction X and the thickness direction Z. The third insulating wall portion 93 has an outlet 93a for drawing out the third relay terminal 23 from the inside of the third insulating wall portion 93 to the outside. The connecting portion 88 of the third relay terminal 23 passes through the outlet 93a.
リテーナ17は、第3中継端子23と第3絶縁壁部93との間に第3回転規制部96を有している。本実施形態では、リテーナ17は、例えば2つの第3回転規制部96を有している。各第3回転規制部96は、第3絶縁壁部93の内側面に一体に形成されている。また、各第3回転規制部96は、リテーナ17の本体部71の外側面とも繋がっている。
The retainer 17 has a third rotation restricting portion 96 between the third relay terminal 23 and the third insulating wall portion 93. In this embodiment, the retainer 17 includes, for example, two third rotation regulating parts 96. Each third rotation regulating portion 96 is integrally formed on the inner surface of the third insulating wall portion 93 . Further, each third rotation regulating portion 96 is also connected to the outer surface of the main body portion 71 of the retainer 17 .
2つの第3回転規制部96の一方は、第3中継端子23のボルト軸を中心とする一方側(例えば時計回り方向)への回転を規制する。2つの第3回転規制部96の他方は、第3中継端子23のボルト軸を中心とする他方側(例えば反時計回り方向)への回転を規制する。これにより、2つの第3回転規制部96によって、ボルトBを取り付ける時と外す時の双方において、第3中継端子23の連れ回りによる回転を規制する。なお、各第3回転規制部96は、例えば、第3中継端子23における突出部86aに対し回転方向に当接可能に構成されている。
One of the two third rotation regulating portions 96 regulates rotation of the third relay terminal 23 to one side (eg, clockwise direction) around the bolt axis. The other of the two third rotation restricting portions 96 restricts rotation of the third relay terminal 23 to the other side (eg, counterclockwise direction) around the bolt axis. As a result, the two third rotation regulating portions 96 regulate the rotation of the third relay terminal 23 due to accompanying rotation both when attaching and detaching the bolt B. Note that each third rotation restricting portion 96 is configured to be able to abut against the protruding portion 86a of the third relay terminal 23 in the rotational direction, for example.
次に、充電コネクタ10の組み立ての一例について説明する。
まず、第1電力端子12、第2電力端子13及びグラウンド端子14を、第2端部52の開口からハウジング11内に収容する。 Next, an example of assembling the chargingconnector 10 will be described.
First, thefirst power terminal 12 , the second power terminal 13 , and the ground terminal 14 are housed in the housing 11 through the opening of the second end portion 52 .
まず、第1電力端子12、第2電力端子13及びグラウンド端子14を、第2端部52の開口からハウジング11内に収容する。 Next, an example of assembling the charging
First, the
次に、位置保持部材16を、厚さ方向Zに沿った方向からハウジング11に組み付ける。この状態では、第1電力端子12及び第2電力端子13は、位置保持部材16の各挿入部62によって挿抜方向Yに沿った方向に抜けなくなる。
Next, the position holding member 16 is assembled to the housing 11 from the direction along the thickness direction Z. In this state, the first power terminal 12 and the second power terminal 13 are prevented from coming out in the direction along the insertion/extraction direction Y by the insertion portions 62 of the position holding member 16.
次に、シグナル線15aが接続された各シグナル端子15を、第2端部52の開口からハウジング11に収容する。
次に、リテーナ17をハウジング11に組み付ける。このとき、シグナル線15a及び温度センサ38のリード線38aを導出口77に通す。 Next, eachsignal terminal 15 to which the signal line 15a is connected is housed in the housing 11 through the opening of the second end 52.
Next, theretainer 17 is assembled to the housing 11. At this time, the signal line 15a and the lead wire 38a of the temperature sensor 38 are passed through the outlet 77.
次に、リテーナ17をハウジング11に組み付ける。このとき、シグナル線15a及び温度センサ38のリード線38aを導出口77に通す。 Next, each
Next, the
次に、第1電力端子12の各治具孔37に対し、第1開口56aを通じて治具Pを挿入する。また、第2電力端子13の各治具孔37に対し、第1開口56bを通じて治具Pを挿入する。また、グラウンド端子14の各治具孔47に対し、第1開口56cを通じて治具Pを挿入する。各治具Pの挿入により、第1電力端子12、第2電力端子13及びグラウンド端子14の回動が規制される。
Next, the jig P is inserted into each jig hole 37 of the first power terminal 12 through the first opening 56a. Further, a jig P is inserted into each jig hole 37 of the second power terminal 13 through the first opening 56b. Further, the jig P is inserted into each jig hole 47 of the ground terminal 14 through the first opening 56c. By inserting each jig P, rotation of the first power terminal 12, the second power terminal 13, and the ground terminal 14 is restricted.
次に、第1中継端子21を、第1電力端子12の第2接続部32にボルトBにて固定する。また、第2中継端子22を、第2電力端子13の第2接続部32にボルトBにて固定する。また、第3中継端子23を、グラウンド端子14の第2接続部42にボルトBにて固定する。第1電力端子12、第2電力端子13及びグラウンド端子14の各々は、治具Pによって回動が規制されているため、ボルト締め時に共回りしないようになっている。
Next, the first relay terminal 21 is fixed to the second connection portion 32 of the first power terminal 12 with a bolt B. Further, the second relay terminal 22 is fixed to the second connection portion 32 of the second power terminal 13 with a bolt B. Further, the third relay terminal 23 is fixed to the second connection portion 42 of the ground terminal 14 with a bolt B. The rotation of each of the first power terminal 12, the second power terminal 13, and the ground terminal 14 is restricted by the jig P, so that they do not rotate together when the bolts are tightened.
第1中継端子21、第2中継端子22及び第3中継端子23のボルト締めが完了した後、各治具Pを抜去する。これにより、第1電力端子12、第2電力端子13及びグラウンド端子14の各々における所定の角度範囲内の回動が許容される。
After completing the bolt tightening of the first relay terminal 21, second relay terminal 22, and third relay terminal 23, each jig P is removed. This allows each of the first power terminal 12, the second power terminal 13, and the ground terminal 14 to rotate within a predetermined angular range.
本実施形態の効果について説明する。
(1)一対の電力線24は、第1中継端子21及び第2中継端子22それぞれを介して第1電力端子12及び第2電力端子13に接続される。これにより、電力線24を曲げることなく、嵌合方向Dに交差する方向(本実施形態では幅方向X)に引き出すことが可能となる。したがって、電力線24を曲げる必要が無くなることから、嵌合方向Dにおける充電コネクタ10の小型化が可能となる。 The effects of this embodiment will be explained.
(1) The pair ofpower lines 24 are connected to the first power terminal 12 and the second power terminal 13 via the first relay terminal 21 and the second relay terminal 22, respectively. Thereby, it becomes possible to pull out the power line 24 in a direction intersecting the fitting direction D (width direction X in this embodiment) without bending the power line 24. Therefore, since there is no need to bend the power line 24, it is possible to downsize the charging connector 10 in the fitting direction D.
(1)一対の電力線24は、第1中継端子21及び第2中継端子22それぞれを介して第1電力端子12及び第2電力端子13に接続される。これにより、電力線24を曲げることなく、嵌合方向Dに交差する方向(本実施形態では幅方向X)に引き出すことが可能となる。したがって、電力線24を曲げる必要が無くなることから、嵌合方向Dにおける充電コネクタ10の小型化が可能となる。 The effects of this embodiment will be explained.
(1) The pair of
また、挿抜方向Yから見て、複数のシグナル端子15は、基準直線L2によって区切られる第1領域A1と第2領域A2のうちの第2領域A2のみに配置される。そして、第1中継端子21の電線接続部82は、挿抜方向Yから見て第1領域A1に位置している。これにより、第1中継端子21の電線接続部82と複数のシグナル端子15とが同じ領域に位置しない構成となる。したがって、第1中継端子21を、シグナル端子15を避けるべく迂回させる等の複雑な形状にする必要がなくなる。このため、第1中継端子21の構造の簡素化及び小型化が可能となる。
Furthermore, when viewed from the insertion/extraction direction Y, the plurality of signal terminals 15 are arranged only in the second area A2 of the first area A1 and the second area A2 separated by the reference straight line L2. The wire connecting portion 82 of the first relay terminal 21 is located in the first area A1 when viewed from the insertion/extraction direction Y. This results in a configuration in which the wire connection portion 82 of the first relay terminal 21 and the plurality of signal terminals 15 are not located in the same area. Therefore, it is no longer necessary to make the first relay terminal 21 into a complicated shape such as to make a detour to avoid the signal terminal 15. Therefore, the structure of the first relay terminal 21 can be simplified and downsized.
(2)第1電力端子12及び第2電力端子13は、嵌合方向Dに対して垂直な第1方向(本実施形態では幅方向X)に沿って並設されている。一対の電力線24の各々は、第1方向としての幅方向Xに沿った同一方向に引き出されている。この構成によれば、厚さ方向Zにおけるハウジング11の上側や下側に、アクチュエータ110や図示しない他の部品や部位などを配置するスペースを形成することが可能となる。
(2) The first power terminal 12 and the second power terminal 13 are arranged in parallel along a first direction (width direction X in this embodiment) perpendicular to the fitting direction D. Each of the pair of power lines 24 is drawn out in the same direction along the width direction X as the first direction. According to this configuration, it is possible to form a space above and below the housing 11 in the thickness direction Z in which the actuator 110 and other parts and parts (not shown) are arranged.
(3)第1中継端子21は、第1電力端子12にボルト締めされる端子締結部81と、端子締結部81と電線接続部82とを繋ぐ連結部83と、を備える。連結部83は、第1領域A1側に延びる第1延出部83aと、第1延出部83aから電力線24の引き出し方向に延びる第2延出部83bと、を有している。この構成によれば、第1中継端子21と第2中継端子22とが挿抜方向Yに重ならないように構成しつつも、各電力線24を幅方向Xに沿った同一方向に引き出すことが可能となる。このため、挿抜方向Yにおける充電コネクタ10の小型化により一層寄与できる。
(3) The first relay terminal 21 includes a terminal fastening part 81 that is bolted to the first power terminal 12 and a connecting part 83 that connects the terminal fastening part 81 and the wire connecting part 82. The connecting portion 83 has a first extending portion 83a extending toward the first region A1 and a second extending portion 83b extending from the first extending portion 83a in the direction in which the power line 24 is pulled out. According to this configuration, each power line 24 can be pulled out in the same direction along the width direction X while being configured so that the first relay terminal 21 and the second relay terminal 22 do not overlap in the insertion/extraction direction Y. Become. Therefore, it is possible to further contribute to miniaturization of the charging connector 10 in the insertion/extraction direction Y.
(4)第1中継端子21は、板材からプレス加工により形成されるプレス端子である。端子締結部81及び第1延出部83aは、挿抜方向Yに対して垂直な板状をなしている。そして、第2延出部83bは、挿抜方向Y及び幅方向Xの各々に垂直な厚さ方向Zに対して垂直な板状をなしている。この構成によれば、厚さ方向Zにおける第1中継端子21の連結部83の大きさを小さく抑えることが可能となる。したがって、厚さ方向Zにおけるハウジング11の上側や下側に、アクチュエータ110や図示しない他の部品や部位などを配置するスペースをより好適に形成することが可能となる。
(4) The first relay terminal 21 is a press terminal formed from a plate material by press working. The terminal fastening portion 81 and the first extending portion 83a have a plate shape perpendicular to the insertion/extraction direction Y. The second extending portion 83b has a plate shape that is perpendicular to the thickness direction Z that is perpendicular to the insertion/extraction direction Y and the width direction X. According to this configuration, the size of the connecting portion 83 of the first relay terminal 21 in the thickness direction Z can be kept small. Therefore, it is possible to more appropriately form a space above and below the housing 11 in the thickness direction Z in which the actuator 110 and other parts and parts (not shown) are arranged.
(5)第1電力端子12及び第2電力端子13の各々は、嵌合方向Dに直交する方向に移動可能、かつ、嵌合方向Dに沿った軸を中心として回動可能となるようにハウジング11に収容されている。この構成によれば、第1電力端子12及び第2電力端子13がハウジング11に対して相対移動することで、電力線24から伝わってくる振動を吸収することが可能となる。その結果、車両振動によるボルトBの緩みを抑制可能となる。また、外部コネクタ101の相手端子が第1電力端子12及び第2電力端子13に挿入される際、嵌合方向Dに直交する方向における相手端子の位置に合わせて第1電力端子12及び第2電力端子13が動くことが可能である。このため、外部コネクタ101の相手端子の位置が製造誤差等によってずれている場合であっても、第1電力端子12及び第2電力端子13と相手端子との接続時の挿入力の増大を小さく抑えることが可能となる。
(5) Each of the first power terminal 12 and the second power terminal 13 is movable in a direction perpendicular to the mating direction D and rotatable about an axis along the mating direction D. It is housed in a housing 11. According to this configuration, the first power terminal 12 and the second power terminal 13 move relative to the housing 11, thereby making it possible to absorb vibrations transmitted from the power line 24. As a result, loosening of the bolt B due to vehicle vibration can be suppressed. Further, when the mating terminals of the external connector 101 are inserted into the first power terminal 12 and the second power terminal 13, the first power terminal 12 and the second power terminal Power terminal 13 is movable. Therefore, even if the position of the mating terminal of the external connector 101 is shifted due to manufacturing error, the increase in insertion force when connecting the first power terminal 12 and the second power terminal 13 to the mating terminal is minimized. It is possible to suppress it.
(6)充電コネクタ10は、挿抜方向Yにおけるシグナル端子15の位置を保持するリテーナ17を備える。ハウジング11は、外部コネクタ101が嵌合される側の端部である第1端部51と、第1端部51の反対側の端部である第2端部52と、を有している。第1電力端子12、第2電力端子13、グラウンド端子14及びシグナル端子15の各々は、第2端部52の開口からハウジング11内に収容されている。リテーナ17は、第2端部52に組み付けられている。リテーナ17は、嵌合方向Dにおいてグラウンド端子14が当接する第2当接部74と、嵌合方向Dにおいてシグナル端子15が当接する第3当接部75と、を有している。この構成によれば、リテーナ17の第2当接部74によって、嵌合方向Dにおけるグラウンド端子14の位置を保持することが可能となる。また、リテーナ17の第3当接部75によって、嵌合方向Dにおけるシグナル端子15の位置を保持することが可能となる。したがって、グラウンド端子14の位置を保持する部品とシグナル端子15の位置を保持する部品とをそれぞれ個別に用意にする必要がない。このため、充電コネクタ10の部品点数の増加を抑制することが可能となる。
(6) The charging connector 10 includes a retainer 17 that holds the position of the signal terminal 15 in the insertion/removal direction Y. The housing 11 has a first end 51 which is an end to which the external connector 101 is fitted, and a second end 52 which is an end opposite to the first end 51. . Each of the first power terminal 12 , the second power terminal 13 , the ground terminal 14 , and the signal terminal 15 is housed in the housing 11 from the opening of the second end 52 . The retainer 17 is assembled to the second end 52. The retainer 17 has a second contact portion 74 against which the ground terminal 14 contacts in the fitting direction D, and a third contact portion 75 against which the signal terminal 15 contacts in the fitting direction D. According to this configuration, the position of the ground terminal 14 in the fitting direction D can be maintained by the second contact portion 74 of the retainer 17. Furthermore, the third contact portion 75 of the retainer 17 makes it possible to maintain the position of the signal terminal 15 in the fitting direction D. Therefore, there is no need to prepare separate parts for holding the position of the ground terminal 14 and parts for holding the position of the signal terminal 15. Therefore, it is possible to suppress an increase in the number of parts of the charging connector 10.
(7)リテーナ17は、第1電力端子12及び第2電力端子13の各端部に設けられた第2接続部32を外部に露出させる開口部73を有している。第1中継端子21及び第2中継端子22は、開口部73を通じて第1電力端子12及び第2電力端子13にそれぞれボルト締めされる。リテーナ17は、第1中継端子21を囲む第1絶縁壁部91と、第1絶縁壁部91と第1中継端子21との間に設けられた第1回転規制部94とを有している。第1回転規制部94は、第1中継端子21のボルト軸を中心とする回転を規制する。この構成によれば、ボルト締めの際またはボルトBを外す際に第1中継端子21が回転して第1絶縁壁部91に接触することを第1回転規制部94によって防止することが可能となる。したがって、第1絶縁壁部91に必要とされる強度を小さく抑えることが可能となる。
(7) The retainer 17 has an opening 73 that exposes the second connection portion 32 provided at each end of the first power terminal 12 and the second power terminal 13 to the outside. The first relay terminal 21 and the second relay terminal 22 are bolted to the first power terminal 12 and the second power terminal 13, respectively, through the opening 73. The retainer 17 has a first insulating wall portion 91 surrounding the first relay terminal 21 and a first rotation regulating portion 94 provided between the first insulating wall portion 91 and the first relay terminal 21. . The first rotation regulating portion 94 regulates rotation of the first relay terminal 21 about the bolt shaft. According to this configuration, it is possible to prevent the first relay terminal 21 from rotating and coming into contact with the first insulating wall portion 91 when tightening the bolt or removing the bolt B by the first rotation restricting portion 94. Become. Therefore, the strength required for the first insulating wall portion 91 can be kept low.
また、リテーナ17は、第2中継端子22を囲む第2絶縁壁部92と、第2絶縁壁部92と第2中継端子22との間に設けられた第2回転規制部95とを有している。第2回転規制部95は、第2中継端子22のボルト軸を中心とする回転を規制する。この構成によれば、ボルト締めの際またはボルトBを外す際に第2中継端子22が回転して第2絶縁壁部92に接触することを第2回転規制部95によって防止することが可能となる。したがって、第2絶縁壁部92に必要とされる強度を小さく抑えることが可能となる。
The retainer 17 also includes a second insulating wall portion 92 surrounding the second relay terminal 22 and a second rotation regulating portion 95 provided between the second insulating wall portion 92 and the second relay terminal 22. ing. The second rotation regulating portion 95 regulates rotation of the second relay terminal 22 about the bolt axis. According to this configuration, the second rotation restricting portion 95 can prevent the second relay terminal 22 from rotating and contacting the second insulating wall portion 92 when tightening the bolt or removing the bolt B. Become. Therefore, the strength required for the second insulating wall portion 92 can be kept low.
(8)一対の電力線24のサイズはそれぞれ40sq以上である。40sq以上の大きな電力線24は、曲げることにより体格が大きくなりやすい。したがって、電力線24を曲げる必要の無い本構成を適応したときの嵌合方向Dの小型化の効果が大きい。
(8) The size of each of the pair of power lines 24 is 40 sq or more. A large power line 24 of 40 square meters or more tends to become bulky when bent. Therefore, the effect of miniaturization in the fitting direction D is large when this configuration, which does not require bending the power line 24, is applied.
(9)充電コネクタ10は、嵌合方向Dにおける第1電力端子12の位置を保持する位置保持部材16を備える。ハウジング11は、嵌合方向Dに対して交差する厚さ方向Zに開口する第2開口57aを有している。位置保持部材16は、第2開口57aに挿入される挿入部62を有している。挿入部62は、嵌合方向Dにおいて第1電力端子12が当接する第1当接部64を有している。そして、挿入部62は、嵌合方向Dにおいて第2開口57aの縁部に当接する。この構成によれば、相手端子が第1電力端子12に挿入されるとき、位置保持部材16の第1当接部64が第1電力端子12から荷重を受ける。そのとき、位置保持部材16が受ける荷重は、挿入部62とハウジング11の第2開口57aとの当接部分にかかる。このため、相手端子の挿入に対する強度の向上を図ることが可能となる。また、第2電力端子13においても同様の効果を得ることができる。
(9) The charging connector 10 includes a position holding member 16 that holds the position of the first power terminal 12 in the fitting direction D. The housing 11 has a second opening 57a that opens in the thickness direction Z that intersects with the fitting direction D. The position holding member 16 has an insertion portion 62 inserted into the second opening 57a. The insertion portion 62 has a first contact portion 64 against which the first power terminal 12 contacts in the fitting direction D. The insertion portion 62 then comes into contact with the edge of the second opening 57a in the fitting direction D. According to this configuration, when the mating terminal is inserted into the first power terminal 12, the first contact portion 64 of the position holding member 16 receives a load from the first power terminal 12. At this time, the load that the position holding member 16 receives is applied to the contact portion between the insertion portion 62 and the second opening 57a of the housing 11. Therefore, it is possible to improve the strength against insertion of the mating terminal. Further, the same effect can be obtained at the second power terminal 13 as well.
(変更例)
本実施形態は、以下のように変更して実施することができる。本実施形態及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施することができる。 (Example of change)
This embodiment can be modified and implemented as follows. This embodiment and the following modified examples can be implemented in combination with each other within a technically consistent range.
本実施形態は、以下のように変更して実施することができる。本実施形態及び以下の変更例は、技術的に矛盾しない範囲で互いに組み合わせて実施することができる。 (Example of change)
This embodiment can be modified and implemented as follows. This embodiment and the following modified examples can be implemented in combination with each other within a technically consistent range.
・第1中継端子21の形状などの構成は、上記実施形態に限定されるものではなく、充電コネクタ10の構成に応じて適宜変更可能である。例えば、第1中継端子21の第2延出部83bが挿抜方向Yに対して垂直な板状であってもよい。
- The configuration such as the shape of the first relay terminal 21 is not limited to the above embodiment, and can be changed as appropriate depending on the configuration of the charging connector 10. For example, the second extending portion 83b of the first relay terminal 21 may have a plate shape perpendicular to the insertion/extraction direction Y.
・リテーナ17の形状などの構成は、上記実施形態に限定されるものではなく、充電コネクタ10の構成に応じて適宜変更可能である。
・電力線24のサイズは上記実施形態に限定されるものではなく、構成に応じて適宜変更可能である。 - The configuration such as the shape of theretainer 17 is not limited to the above embodiment, and can be changed as appropriate depending on the configuration of the charging connector 10.
- The size of thepower line 24 is not limited to the above embodiment, and can be changed as appropriate depending on the configuration.
・電力線24のサイズは上記実施形態に限定されるものではなく、構成に応じて適宜変更可能である。 - The configuration such as the shape of the
- The size of the
・第1電力端子12及び第2電力端子13の配置や形状などの構成は、上記実施形態に限定されるものではなく、充電コネクタ10の構成に応じて適宜変更可能である。例えば、互いの第2側面33bが幅方向Xに対向するように、第1電力端子12及び第2電力端子13を配置してもよい。また、例えば、連結部33の第1側面33a及び第2側面33bが厚さ方向Zに対して垂直となるように、第1電力端子12及び第2電力端子13を配置してもよい。
- The configurations such as the arrangement and shape of the first power terminal 12 and the second power terminal 13 are not limited to the above embodiments, and can be changed as appropriate depending on the configuration of the charging connector 10. For example, the first power terminal 12 and the second power terminal 13 may be arranged so that their second side surfaces 33b face each other in the width direction X. Further, for example, the first power terminal 12 and the second power terminal 13 may be arranged so that the first side surface 33a and the second side surface 33b of the connecting portion 33 are perpendicular to the thickness direction Z.
・温度センサ38を連結部33の第1側面33aに取り付けてもよい。
・ハウジング11の第1開口56a,56bを、治具孔37よりも大きく形成してもよい。また、第1開口56cを治具孔47よりも大きく形成してもよい。 - Thetemperature sensor 38 may be attached to the first side surface 33a of the connecting portion 33.
- The first openings 56a and 56b of the housing 11 may be formed larger than the jig hole 37. Further, the first opening 56c may be formed larger than the jig hole 47.
・ハウジング11の第1開口56a,56bを、治具孔37よりも大きく形成してもよい。また、第1開口56cを治具孔47よりも大きく形成してもよい。 - The
- The
・上記実施形態のハウジング11では、治具Pが挿通される第1開口56a,56b,56cが、第1電力端子12、第2電力端子13及びグラウンド端子14にそれぞれ対応して個別に設けられるが、これに特に限定されるものではない。例えば、個別の第1開口56a,56b,56cに代えて、第1電力端子12、第2電力端子13及びグラウンド端子14の各治具孔37,47と厚さ方向Zに重なる1つの開口を形成してもよい。
- In the housing 11 of the above embodiment, the first openings 56a, 56b, 56c through which the jig P is inserted are provided individually corresponding to the first power terminal 12, the second power terminal 13, and the ground terminal 14, respectively. However, it is not particularly limited to this. For example, instead of the individual first openings 56a, 56b, and 56c, one opening that overlaps each jig hole 37, 47 of the first power terminal 12, second power terminal 13, and ground terminal 14 in the thickness direction Z may be used. may be formed.
・上記実施形態の第1電力端子12、第2電力端子13及びグラウンド端子14は、締結用のボルトBの軸線が挿抜方向Yに沿うように構成されたが、これに特に限定されるものではない。例えば、ボルトBの軸線が厚さ方向Zまたは幅方向Xに沿うように構成してもよい。また、ボルトBの軸線が、幅方向X、挿抜方向Y及び厚さ方向Zの少なくとも1方向に対して傾斜する方向に沿うように構成してもよい。
- Although the first power terminal 12, the second power terminal 13, and the ground terminal 14 in the above embodiment are configured such that the axis of the fastening bolt B is along the insertion/extraction direction Y, the present invention is not particularly limited to this. do not have. For example, the axis of the bolt B may be arranged along the thickness direction Z or the width direction X. Further, the axis of the bolt B may be configured to be along a direction inclined with respect to at least one of the width direction X, the insertion/extraction direction Y, and the thickness direction Z.
・ハウジング11の厚さ方向Zの上側に、アクチュエータ110以外の部品などが取り付けられてもよい。
・上記実施形態の第1電力端子12、第2電力端子13及びグラウンド端子14は、締結用のボルトBの軸線が挿抜方向Yに沿うように構成されたが、これに特に限定されるものではない。例えば、ボルトBの軸線が厚さ方向Zまたは幅方向Xに沿うように構成してもよい。また、ボルトBの軸線が、幅方向X、挿抜方向Y及び厚さ方向Zの少なくとも1方向に対して傾斜する方向に沿うように構成してもよい。 - Components other than theactuator 110 may be attached to the upper side of the housing 11 in the thickness direction Z.
- Although thefirst power terminal 12, the second power terminal 13, and the ground terminal 14 in the above embodiment are configured such that the axis of the fastening bolt B is along the insertion/extraction direction Y, the present invention is not particularly limited to this. do not have. For example, the axis of the bolt B may be arranged along the thickness direction Z or the width direction X. Further, the axis of the bolt B may be configured to be along a direction inclined with respect to at least one of the width direction X, the insertion/extraction direction Y, and the thickness direction Z.
・上記実施形態の第1電力端子12、第2電力端子13及びグラウンド端子14は、締結用のボルトBの軸線が挿抜方向Yに沿うように構成されたが、これに特に限定されるものではない。例えば、ボルトBの軸線が厚さ方向Zまたは幅方向Xに沿うように構成してもよい。また、ボルトBの軸線が、幅方向X、挿抜方向Y及び厚さ方向Zの少なくとも1方向に対して傾斜する方向に沿うように構成してもよい。 - Components other than the
- Although the
・今回開示された実施形態及び変更例はすべての点で例示であって、本発明はこれらの例示に限定されるものではない。すなわち、本発明の範囲は、特許請求の範囲によって示され、特許請求の範囲と均等の意味及び範囲内でのすべての変更が含まれることが意図される。
-The embodiments and modified examples disclosed this time are illustrative in all respects, and the present invention is not limited to these exemplifications. That is, the scope of the present invention is indicated by the claims, and it is intended that all changes within the meaning and range equivalent to the claims are included.
・本開示は、以下の実施態様を包含する。なお、限定ではなく単に理解を助けることを目的として、上記実施形態の構成要素を示す参照符号を付している。
(付記1)
充電コネクタ(10)であって、
ハウジング(11)と、
前記ハウジングに収容された第1電力端子(12)及び第2電力端子(13)と、
前記第1電力端子(12)に固定され、前記第1電力端子に第1電力線(24)を接続する第1中継端子(21)と、
前記第2電力端子(13)に固定され、前記第2電力端子に第2電力線(24)を接続する第2中継端子(22)と、
前記ハウジングに収容される複数のシグナル端子(15)と、を備え、
前記充電コネクタ(10)に嵌合される外部コネクタ(101)の嵌合方向(D)に前記充電コネクタを見たとき、前記第1電力端子(12)及び前記第2電力端子(13)の各中心軸(L1)を通る基準直線(L2)によって区切られる一方側の領域を第1領域(A1)とし、他方側の領域を第2領域(A2)として、
前記複数のシグナル端子(15)は、前記第1領域(A1)及び前記第2領域(A2)のうち前記第2領域(A2)のみに配置され、
前記第1中継端子(21)は、前記基準直線(L2)の位置から前記第1領域(A1)に向けて延在するとともに、前記嵌合方向(D)に見て前記第1領域(A1)内でL字状に屈曲されており、
前記第2中継端子(22)は、前記基準直線(L2)の位置から前記基準直線(L2)に沿って直線状に延在している、
充電コネクタ。 - The present disclosure includes the following embodiments. Note that reference numerals indicating constituent elements of the embodiment described above are given for the purpose of simply aiding understanding rather than limitation.
(Additional note 1)
A charging connector (10),
a housing (11);
a first power terminal (12) and a second power terminal (13) housed in the housing;
a first relay terminal (21) fixed to the first power terminal (12) and connecting a first power line (24) to the first power terminal;
a second relay terminal (22) fixed to the second power terminal (13) and connecting a second power line (24) to the second power terminal;
a plurality of signal terminals (15) accommodated in the housing,
When the charging connector is viewed in the fitting direction (D) of the external connector (101) fitted to the charging connector (10), the first power terminal (12) and the second power terminal (13) The area on one side separated by the reference straight line (L2) passing through each central axis (L1) is defined as a first area (A1), and the area on the other side is defined as a second area (A2),
The plurality of signal terminals (15) are arranged only in the second region (A2) of the first region (A1) and the second region (A2),
The first relay terminal (21) extends from the position of the reference straight line (L2) toward the first region (A1), and also extends from the first region (A1) when viewed in the fitting direction (D). ) is bent into an L shape,
The second relay terminal (22) extends linearly from the position of the reference straight line (L2) along the reference straight line (L2),
charging connector.
(付記1)
充電コネクタ(10)であって、
ハウジング(11)と、
前記ハウジングに収容された第1電力端子(12)及び第2電力端子(13)と、
前記第1電力端子(12)に固定され、前記第1電力端子に第1電力線(24)を接続する第1中継端子(21)と、
前記第2電力端子(13)に固定され、前記第2電力端子に第2電力線(24)を接続する第2中継端子(22)と、
前記ハウジングに収容される複数のシグナル端子(15)と、を備え、
前記充電コネクタ(10)に嵌合される外部コネクタ(101)の嵌合方向(D)に前記充電コネクタを見たとき、前記第1電力端子(12)及び前記第2電力端子(13)の各中心軸(L1)を通る基準直線(L2)によって区切られる一方側の領域を第1領域(A1)とし、他方側の領域を第2領域(A2)として、
前記複数のシグナル端子(15)は、前記第1領域(A1)及び前記第2領域(A2)のうち前記第2領域(A2)のみに配置され、
前記第1中継端子(21)は、前記基準直線(L2)の位置から前記第1領域(A1)に向けて延在するとともに、前記嵌合方向(D)に見て前記第1領域(A1)内でL字状に屈曲されており、
前記第2中継端子(22)は、前記基準直線(L2)の位置から前記基準直線(L2)に沿って直線状に延在している、
充電コネクタ。 - The present disclosure includes the following embodiments. Note that reference numerals indicating constituent elements of the embodiment described above are given for the purpose of simply aiding understanding rather than limitation.
(Additional note 1)
A charging connector (10),
a housing (11);
a first power terminal (12) and a second power terminal (13) housed in the housing;
a first relay terminal (21) fixed to the first power terminal (12) and connecting a first power line (24) to the first power terminal;
a second relay terminal (22) fixed to the second power terminal (13) and connecting a second power line (24) to the second power terminal;
a plurality of signal terminals (15) accommodated in the housing,
When the charging connector is viewed in the fitting direction (D) of the external connector (101) fitted to the charging connector (10), the first power terminal (12) and the second power terminal (13) The area on one side separated by the reference straight line (L2) passing through each central axis (L1) is defined as a first area (A1), and the area on the other side is defined as a second area (A2),
The plurality of signal terminals (15) are arranged only in the second region (A2) of the first region (A1) and the second region (A2),
The first relay terminal (21) extends from the position of the reference straight line (L2) toward the first region (A1), and also extends from the first region (A1) when viewed in the fitting direction (D). ) is bent into an L shape,
The second relay terminal (22) extends linearly from the position of the reference straight line (L2) along the reference straight line (L2),
charging connector.
かかる付記1の構成によれば、第1中継端子と第2中継端子とが嵌合方向に重なることなく配置されるため、第1電力線及び第2電力線を折り曲げずに配置することができる。また、第1中継端子が第1領域内に配置されるとともに第2中継端子が基準直線に沿って直線状に配置されるため、複数のシグナル端子及びその他の構成要素を第2領域内に配置するのに利用可能な面積を大きくすることができる。
According to the configuration of Supplementary Note 1, the first relay terminal and the second relay terminal are arranged without overlapping in the fitting direction, so the first power line and the second power line can be arranged without being bent. Furthermore, since the first relay terminal is arranged within the first region and the second relay terminal is arranged linearly along the reference straight line, a plurality of signal terminals and other components are arranged within the second region. The area available for this can be increased.
(付記2)
前記ハウジングに収容されたグラウンド端子(14)と、
前記グラウンド端子(14)に固定され、前記第グラウンド端子に電線(25)を接続する第3中継端子(23)と、を備え、
前記第3中継端子(23)は前記第2領域(A2)に配置されており、
前記複数のシグナル端子(15)は、
前記嵌合方向(D)に見て前記第1中継端子(21)及び前記第3中継端子(23)の双方に隣接する位置にて前記第2領域(A2)内に配置された1つまたは複数のシグナル端子(15)と、
前記嵌合方向(D)に見て前記第2中継端子(22)及び前記第3中継端子(23)の双方に隣接する位置にて前記第2領域(A2)内に配置された1つまたは複数のシグナル端子(15)と、
を含む、付記1に記載の充電コネクタ。 (Additional note 2)
a ground terminal (14) housed in the housing;
a third relay terminal (23) fixed to the ground terminal (14) and connecting an electric wire (25) to the third ground terminal;
The third relay terminal (23) is arranged in the second area (A2),
The plurality of signal terminals (15) are
one or more arranged in the second region (A2) at a position adjacent to both the first relay terminal (21) and the third relay terminal (23) when viewed in the fitting direction (D); a plurality of signal terminals (15);
one or more arranged in the second region (A2) at a position adjacent to both the second relay terminal (22) and the third relay terminal (23) when viewed in the fitting direction (D); a plurality of signal terminals (15);
The charging connector according toappendix 1, including:
前記ハウジングに収容されたグラウンド端子(14)と、
前記グラウンド端子(14)に固定され、前記第グラウンド端子に電線(25)を接続する第3中継端子(23)と、を備え、
前記第3中継端子(23)は前記第2領域(A2)に配置されており、
前記複数のシグナル端子(15)は、
前記嵌合方向(D)に見て前記第1中継端子(21)及び前記第3中継端子(23)の双方に隣接する位置にて前記第2領域(A2)内に配置された1つまたは複数のシグナル端子(15)と、
前記嵌合方向(D)に見て前記第2中継端子(22)及び前記第3中継端子(23)の双方に隣接する位置にて前記第2領域(A2)内に配置された1つまたは複数のシグナル端子(15)と、
を含む、付記1に記載の充電コネクタ。 (Additional note 2)
a ground terminal (14) housed in the housing;
a third relay terminal (23) fixed to the ground terminal (14) and connecting an electric wire (25) to the third ground terminal;
The third relay terminal (23) is arranged in the second area (A2),
The plurality of signal terminals (15) are
one or more arranged in the second region (A2) at a position adjacent to both the first relay terminal (21) and the third relay terminal (23) when viewed in the fitting direction (D); a plurality of signal terminals (15);
one or more arranged in the second region (A2) at a position adjacent to both the second relay terminal (22) and the third relay terminal (23) when viewed in the fitting direction (D); a plurality of signal terminals (15);
The charging connector according to
付記2の構成によれば、第2領域内の空きスペースに複数のシグナル端子をより効率的に配置することができる。
According to the configuration in Appendix 2, a plurality of signal terminals can be more efficiently arranged in the empty space in the second area.
10 充電コネクタ
11 ハウジング
12 第1電力端子(電力端子)
13 第2電力端子(電力端子)
14 グラウンド端子
15 シグナル端子
15a シグナル線
16 位置保持部材
17 リテーナ
21 第1中継端子
22 第2中継端子
23 第3中継端子
24 電力線
25 電線
31,41 第1接続部
31a 弾性片
32,42 第2接続部
33,43 連結部
33a 第1側面
33b 第2側面
34,44 延出壁部
35,45 貫通孔
36,46 ナット
37,47 治具孔
38 温度センサ
38a リード線
39 保持部材
51 第1端部
52 第2端部
53a 第1収容部
53b 第2収容部
53c 第3収容部
53d 第4収容部
54 絶縁壁部
55 貫通孔
56a,56b,56c 第1開口
57a 第2開口
57b 第3開口
58 第2係合部
59 係止凸部
61 被覆部
62 挿入部
63 第1係合部
64 第1当接部
71 本体部
72 係止片
73 開口部
74 第2当接部
75 第3当接部(当接部)
77 導出口
81 端子締結部
81a 貫通孔
82 電線接続部
83 連結部
83a 第1延出部
83b 第2延出部
83c 屈曲部
84 端子締結部
84a 突出部
85 電線接続部
86 端子締結部
86a 突出部
87 電線接続部
88 連結部
91 第1絶縁壁部
92 第2絶縁壁部
93 第3絶縁壁部
91a,92a,93a 導出口
94 第1回転規制部
95 第2回転規制部
96 第3回転規制部
100 外部給電装置
101 外部コネクタ
110 アクチュエータ
A1 第1領域
A2 第2領域
B ボルト
BT バッテリ
C1 中心線
D 嵌合方向
L1 中心軸
L2 基準直線
P 治具
S ねじ
V 車両
W ワイヤハーネス
X 幅方向(第1方向)
Y 挿抜方向
Z 厚さ方向(第2方向) 10Charging connector 11 Housing 12 First power terminal (power terminal)
13 Second power terminal (power terminal)
14Ground terminal 15 Signal terminal 15a Signal line 16 Position holding member 17 Retainer 21 First relay terminal 22 Second relay terminal 23 Third relay terminal 24 Power line 25 Electric wire 31, 41 First connection part 31a Elastic piece 32, 42 Second connection Parts 33, 43 Connecting portion 33a First side surface 33b Second side surface 34, 44 Extension wall portion 35, 45 Through hole 36, 46 Nut 37, 47 Jig hole 38 Temperature sensor 38a Lead wire 39 Holding member 51 First end portion 52 Second end portion 53a First accommodating portion 53b Second accommodating portion 53c Third accommodating portion 53d Fourth accommodating portion 54 Insulating wall portion 55 Through holes 56a, 56b, 56c First opening 57a Second opening 57b Third opening 58 2 engaging part 59 locking convex part 61 covering part 62 insertion part 63 first engaging part 64 first abutting part 71 main body part 72 locking piece 73 opening part 74 second abutting part 75 third abutting part ( contact part)
77outlet 81 terminal fastening part 81a through hole 82 wire connecting part 83 connecting part 83a first extending part 83b second extending part 83c bending part 84 terminal fastening part 84a protruding part 85 electric wire connecting part 86 terminal fastening part 86a protruding part 87 Wire connection part 88 Connection part 91 First insulating wall part 92 Second insulating wall part 93 Third insulating wall part 91a, 92a, 93a Outlet 94 First rotation regulating part 95 Second rotation regulating part 96 Third rotation regulating part 100 External power supply device 101 External connector 110 Actuator A1 First area A2 Second area B Bolt BT Battery C1 Center line D Fitting direction L1 Center axis L2 Reference straight line P Jig S Screw V Vehicle W Wire harness X Width direction (first direction)
Y Insertion/extraction direction Z Thickness direction (second direction)
11 ハウジング
12 第1電力端子(電力端子)
13 第2電力端子(電力端子)
14 グラウンド端子
15 シグナル端子
15a シグナル線
16 位置保持部材
17 リテーナ
21 第1中継端子
22 第2中継端子
23 第3中継端子
24 電力線
25 電線
31,41 第1接続部
31a 弾性片
32,42 第2接続部
33,43 連結部
33a 第1側面
33b 第2側面
34,44 延出壁部
35,45 貫通孔
36,46 ナット
37,47 治具孔
38 温度センサ
38a リード線
39 保持部材
51 第1端部
52 第2端部
53a 第1収容部
53b 第2収容部
53c 第3収容部
53d 第4収容部
54 絶縁壁部
55 貫通孔
56a,56b,56c 第1開口
57a 第2開口
57b 第3開口
58 第2係合部
59 係止凸部
61 被覆部
62 挿入部
63 第1係合部
64 第1当接部
71 本体部
72 係止片
73 開口部
74 第2当接部
75 第3当接部(当接部)
77 導出口
81 端子締結部
81a 貫通孔
82 電線接続部
83 連結部
83a 第1延出部
83b 第2延出部
83c 屈曲部
84 端子締結部
84a 突出部
85 電線接続部
86 端子締結部
86a 突出部
87 電線接続部
88 連結部
91 第1絶縁壁部
92 第2絶縁壁部
93 第3絶縁壁部
91a,92a,93a 導出口
94 第1回転規制部
95 第2回転規制部
96 第3回転規制部
100 外部給電装置
101 外部コネクタ
110 アクチュエータ
A1 第1領域
A2 第2領域
B ボルト
BT バッテリ
C1 中心線
D 嵌合方向
L1 中心軸
L2 基準直線
P 治具
S ねじ
V 車両
W ワイヤハーネス
X 幅方向(第1方向)
Y 挿抜方向
Z 厚さ方向(第2方向) 10
13 Second power terminal (power terminal)
14
77
Y Insertion/extraction direction Z Thickness direction (second direction)
Claims (8)
- 車両に搭載され、外部給電装置の外部コネクタが嵌合され、前記車両に搭載されたバッテリの充電に用いられる充電コネクタであって、
ハウジングと、
前記ハウジングに収容され前記バッテリへの電力供給に用いられる一対の電力端子と、
前記一対の電力端子の一方にボルト締めにて固定される第1中継端子と、
前記一対の電力端子の他方にボルト締めにて固定される第2中継端子と、
前記第1中継端子及び前記第2中継端子にそれぞれ接続される一対の電力線と、
前記ハウジングに収容される複数のシグナル端子と、を備え、
前記外部コネクタの嵌合方向に沿った方向から見たとき、前記一対の電力端子の各中心軸を通る基準直線によって区切られる一方側の領域を第1領域とし、他方側の領域を第2領域として、
前記複数のシグナル端子は、前記嵌合方向に沿った方向から見て、前記第1領域と前記第2領域のうちの前記第2領域のみに配置され、
前記第1中継端子は、前記電力線が接続される電線接続部を有し、
前記電線接続部は、前記嵌合方向に沿った方向から見て前記第1領域に位置している、
充電コネクタ。 A charging connector mounted on a vehicle, fitted with an external connector of an external power supply device, and used for charging a battery mounted on the vehicle,
housing and
a pair of power terminals housed in the housing and used to supply power to the battery;
a first relay terminal fixed to one of the pair of power terminals by bolting;
a second relay terminal fixed to the other of the pair of power terminals by bolting;
a pair of power lines connected to the first relay terminal and the second relay terminal, respectively;
a plurality of signal terminals accommodated in the housing,
When viewed from a direction along the mating direction of the external connector, one region separated by a reference straight line passing through each central axis of the pair of power terminals is a first region, and the other region is a second region. As,
The plurality of signal terminals are arranged only in the second region of the first region and the second region, when viewed from the direction along the fitting direction,
The first relay terminal has a wire connection part to which the power line is connected,
The wire connection portion is located in the first region when viewed from a direction along the fitting direction.
charging connector. - 前記一対の電力端子は、前記嵌合方向に対して垂直な第1方向に沿って並設され、
前記一対の電力線の各々は、前記第1方向に沿った同一方向に引き出されている、
請求項1に記載の充電コネクタ。 The pair of power terminals are arranged in parallel along a first direction perpendicular to the fitting direction,
Each of the pair of power lines is drawn out in the same direction along the first direction,
The charging connector according to claim 1. - 前記第1中継端子は、前記一対の電力端子の一方にボルト締めされる端子締結部と、前記端子締結部と前記電線接続部とを繋ぐ連結部と、を備え、
前記連結部は、前記第1領域側に延びる第1延出部と、前記第1延出部から前記電力線の引き出し方向に延びる第2延出部と、を有している、
請求項2に記載の充電コネクタ。 The first relay terminal includes a terminal fastening part that is bolted to one of the pair of power terminals, and a connecting part that connects the terminal fastening part and the wire connecting part,
The connecting portion has a first extending portion extending toward the first region, and a second extending portion extending from the first extending portion in a direction in which the power line is pulled out.
The charging connector according to claim 2. - 前記端子締結部及び前記第1延出部は、前記嵌合方向に対して垂直な板状をなし、
前記第2延出部は、前記嵌合方向及び前記第1方向の各々に垂直な第2方向に対して垂直な板状をなしている、
請求項3に記載の充電コネクタ。 The terminal fastening portion and the first extending portion have a plate shape perpendicular to the fitting direction,
The second extending portion has a plate shape that is perpendicular to a second direction that is perpendicular to each of the fitting direction and the first direction.
The charging connector according to claim 3. - 前記一対の電力端子の各々は、前記嵌合方向に直交する方向に移動可能、かつ、前記嵌合方向に沿った軸を中心として回動可能となるように前記ハウジングに収容されている、
請求項1に記載の充電コネクタ。 Each of the pair of power terminals is accommodated in the housing so as to be movable in a direction perpendicular to the fitting direction and rotatable about an axis along the fitting direction.
The charging connector according to claim 1. - 前記嵌合方向における前記シグナル端子の位置を保持するリテーナをさらに備え、
前記ハウジングは、前記外部コネクタが嵌合される側の端部である第1端部と、前記第1端部の反対側の端部である第2端部と、を有し、
前記一対の電力端子及び前記複数のシグナル端子の各々は、前記第2端部の開口から前記ハウジング内に収容されており、
前記リテーナは、前記第2端部に組み付けられ、
前記リテーナは、前記嵌合方向において前記シグナル端子に当接する当接部を有している、
請求項1に記載の充電コネクタ。 further comprising a retainer that holds the position of the signal terminal in the fitting direction,
The housing has a first end that is an end to which the external connector is fitted, and a second end that is an end opposite to the first end.
Each of the pair of power terminals and the plurality of signal terminals is housed in the housing from the opening of the second end,
the retainer is assembled to the second end,
The retainer has a contact portion that contacts the signal terminal in the fitting direction.
The charging connector according to claim 1. - 前記リテーナは、前記一対の電力端子の端部を外部に露出させる開口部を有し、
前記第1中継端子及び前記第2中継端子は、前記開口部を通じて前記一対の電力端子にそれぞれボルト締めされ、
前記リテーナは、
前記第1中継端子を囲む第1絶縁壁部と、
前記第1絶縁壁部と前記第1中継端子との間に設けられ、前記第1中継端子のボルト軸を中心とする回転を規制する第1回転規制部と、
前記第2中継端子を囲む第2絶縁壁部と、
前記第2絶縁壁部と前記第2中継端子との間に設けられ、前記第2中継端子のボルト軸を中心とする回転を規制する第2回転規制部と、
を有している、
請求項6に記載の充電コネクタ。 The retainer has an opening that exposes the ends of the pair of power terminals to the outside,
The first relay terminal and the second relay terminal are each bolted to the pair of power terminals through the opening,
The retainer is
a first insulating wall portion surrounding the first relay terminal;
a first rotation restricting portion provided between the first insulating wall portion and the first relay terminal, and restricting rotation of the first relay terminal about a bolt axis;
a second insulating wall surrounding the second relay terminal;
a second rotation restricting portion provided between the second insulating wall portion and the second relay terminal, and restricting rotation of the second relay terminal about a bolt axis;
have,
The charging connector according to claim 6. - 前記一対の電力線のサイズはそれぞれ40sq以上である、
請求項1に記載の充電コネクタ。 The size of each of the pair of power lines is 40 sq or more,
The charging connector according to claim 1.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP2022084023A JP2023172316A (en) | 2022-05-23 | 2022-05-23 | Charge connector |
JP2022-084023 | 2022-05-23 |
Publications (1)
Publication Number | Publication Date |
---|---|
WO2023228865A1 true WO2023228865A1 (en) | 2023-11-30 |
Family
ID=88919240
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
PCT/JP2023/018644 WO2023228865A1 (en) | 2022-05-23 | 2023-05-18 | Charging connector |
Country Status (2)
Country | Link |
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JP (1) | JP2023172316A (en) |
WO (1) | WO2023228865A1 (en) |
Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015159471A1 (en) * | 2014-04-14 | 2015-10-22 | パナソニックIpマネジメント株式会社 | Charging connector |
JP2018026286A (en) * | 2016-08-10 | 2018-02-15 | 矢崎総業株式会社 | connector |
-
2022
- 2022-05-23 JP JP2022084023A patent/JP2023172316A/en active Pending
-
2023
- 2023-05-18 WO PCT/JP2023/018644 patent/WO2023228865A1/en unknown
Patent Citations (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2015159471A1 (en) * | 2014-04-14 | 2015-10-22 | パナソニックIpマネジメント株式会社 | Charging connector |
JP2018026286A (en) * | 2016-08-10 | 2018-02-15 | 矢崎総業株式会社 | connector |
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