WO2023220710A3 - Methods for passivating metal powder condensate from additive manufacturing processes - Google Patents

Methods for passivating metal powder condensate from additive manufacturing processes Download PDF

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Publication number
WO2023220710A3
WO2023220710A3 PCT/US2023/066927 US2023066927W WO2023220710A3 WO 2023220710 A3 WO2023220710 A3 WO 2023220710A3 US 2023066927 W US2023066927 W US 2023066927W WO 2023220710 A3 WO2023220710 A3 WO 2023220710A3
Authority
WO
WIPO (PCT)
Prior art keywords
methods
metal powder
additive manufacturing
manufacturing processes
metal
Prior art date
Application number
PCT/US2023/066927
Other languages
French (fr)
Other versions
WO2023220710A2 (en
Inventor
Kevin KEMPER
Original Assignee
Beemetal Corp.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Beemetal Corp. filed Critical Beemetal Corp.
Publication of WO2023220710A2 publication Critical patent/WO2023220710A2/en
Publication of WO2023220710A3 publication Critical patent/WO2023220710A3/en

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/102Metallic powder coated with organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/70Recycling
    • B22F10/73Recycling of powder
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/10Metallic powder containing lubricating or binding agents; Metallic powder containing organic material
    • B22F1/107Metallic powder containing lubricating or binding agents; Metallic powder containing organic material containing organic material comprising solvents, e.g. for slip casting
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F10/00Additive manufacturing of workpieces or articles from metallic powder
    • B22F10/20Direct sintering or melting
    • B22F10/28Powder bed fusion, e.g. selective laser melting [SLM] or electron beam melting [EBM]
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2301/00Metallic composition of the powder or its coating
    • B22F2301/15Nickel or cobalt
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2302/00Metal Compound, non-Metallic compound or non-metal composition of the powder or its coating
    • B22F2302/45Others, including non-metals
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Sustainable Development (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Powder Metallurgy (AREA)

Abstract

A method for passivating metal-containing powder condensate and the resulting passivated metal. A metal-containing powder condensate comprising at least one metal is combined with at least one binder and at least one solvent to form a slurry, wherein the solvent only partially dissolves the powder-binder mixture. The resulting slurry is dried to remove excess solvent, forming a passivated metal-binder solid cake.
PCT/US2023/066927 2022-05-13 2023-05-12 Methods for passivating metal powder condensate from additive manufacturing processes WO2023220710A2 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202263341685P 2022-05-13 2022-05-13
US63/341,685 2022-05-13

Publications (2)

Publication Number Publication Date
WO2023220710A2 WO2023220710A2 (en) 2023-11-16
WO2023220710A3 true WO2023220710A3 (en) 2023-12-21

Family

ID=88700231

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2023/066927 WO2023220710A2 (en) 2022-05-13 2023-05-12 Methods for passivating metal powder condensate from additive manufacturing processes

Country Status (2)

Country Link
US (1) US20230364672A1 (en)
WO (1) WO2023220710A2 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5256185A (en) * 1992-07-17 1993-10-26 Hoeganaes Corporation Method for preparing binder-treated metallurgical powders containing an organic lubricant
US20170022112A1 (en) * 2015-07-21 2017-01-26 Quantumscape Corporation Processes and materials for casting and sintering green garnet thin films
DE102020204689A1 (en) * 2020-04-14 2021-10-14 Ult Ag Method and device for inertizing particles

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5256185A (en) * 1992-07-17 1993-10-26 Hoeganaes Corporation Method for preparing binder-treated metallurgical powders containing an organic lubricant
US20170022112A1 (en) * 2015-07-21 2017-01-26 Quantumscape Corporation Processes and materials for casting and sintering green garnet thin films
DE102020204689A1 (en) * 2020-04-14 2021-10-14 Ult Ag Method and device for inertizing particles

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
ANONYMOUS: "How to Passivate Metal Powder Condensate", KBM ADVANCED MATERIALS, 23 January 2023 (2023-01-23), XP093123079, Retrieved from the Internet <URL:https://kbmadvanced.com/content/KBM%20-%20Resin%20Condensate%20Pacification%20Instructions.pdf> [retrieved on 20240124] *

Also Published As

Publication number Publication date
US20230364672A1 (en) 2023-11-16
WO2023220710A2 (en) 2023-11-16

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