WO2023216416A1 - High light splitting ratio light guide plate, manufacturing method therefor, light source module and display assembly - Google Patents
High light splitting ratio light guide plate, manufacturing method therefor, light source module and display assembly Download PDFInfo
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- WO2023216416A1 WO2023216416A1 PCT/CN2022/106425 CN2022106425W WO2023216416A1 WO 2023216416 A1 WO2023216416 A1 WO 2023216416A1 CN 2022106425 W CN2022106425 W CN 2022106425W WO 2023216416 A1 WO2023216416 A1 WO 2023216416A1
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- guide plate
- light
- light guide
- splitting ratio
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Classifications
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0033—Means for improving the coupling-out of light from the light guide
- G02B6/0035—Means for improving the coupling-out of light from the light guide provided on the surface of the light guide or in the bulk of it
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
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- G—PHYSICS
- G02—OPTICS
- G02B—OPTICAL ELEMENTS, SYSTEMS OR APPARATUS
- G02B6/00—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings
- G02B6/0001—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems
- G02B6/0011—Light guides; Structural details of arrangements comprising light guides and other optical elements, e.g. couplings specially adapted for lighting devices or systems the light guides being planar or of plate-like form
- G02B6/0065—Manufacturing aspects; Material aspects
-
- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
- G02F1/133—Constructional arrangements; Operation of liquid crystal cells; Circuit arrangements
- G02F1/1333—Constructional arrangements; Manufacturing methods
- G02F1/1335—Structural association of cells with optical devices, e.g. polarisers or reflectors
- G02F1/133524—Light-guides, e.g. fibre-optic bundles, louvered or jalousie light-guides
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- G—PHYSICS
- G02—OPTICS
- G02F—OPTICAL DEVICES OR ARRANGEMENTS FOR THE CONTROL OF LIGHT BY MODIFICATION OF THE OPTICAL PROPERTIES OF THE MEDIA OF THE ELEMENTS INVOLVED THEREIN; NON-LINEAR OPTICS; FREQUENCY-CHANGING OF LIGHT; OPTICAL LOGIC ELEMENTS; OPTICAL ANALOGUE/DIGITAL CONVERTERS
- G02F1/00—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics
- G02F1/01—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour
- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G02F1/13—Devices or arrangements for the control of the intensity, colour, phase, polarisation or direction of light arriving from an independent light source, e.g. switching, gating or modulating; Non-linear optics for the control of the intensity, phase, polarisation or colour based on liquid crystals, e.g. single liquid crystal display cells
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- G02F1/1336—Illuminating devices
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- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
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- G03F—PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR
- G03F7/00—Photomechanical, e.g. photolithographic, production of textured or patterned surfaces, e.g. printing surfaces; Materials therefor, e.g. comprising photoresists; Apparatus specially adapted therefor
- G03F7/0002—Lithographic processes using patterning methods other than those involving the exposure to radiation, e.g. by stamping
Definitions
- the present invention relates to the technical field of reflective display devices, and in particular to a high splitting ratio light guide plate and a preparation method thereof, a light source module and a display assembly.
- LCDs liquid crystal displays
- the reflective LCD mainly uses external ambient light as the light source.
- the currently adopted technical solution is to set up a screen between the user and the reflective LCD.
- the effective energy of the display is low, while the ineffective energy emitted directly from the light guide plate is high, which directly affects the contrast of the display.
- the present invention aims to solve one of the technical problems existing in the prior art, and proposes a high splitting ratio light guide plate and its preparation method, light source module and display assembly to improve the contrast of the light guide plate.
- the invention provides a high splitting ratio light guide plate, including:
- the light guide plate body includes a light incident surface, a light emergent surface and a reflective surface.
- the light incident surface and the light emergent surface are arranged oppositely, and the light incident surface is connected to the reflective surface and the light emergent surface respectively;
- a plurality of first microstructures are recessed inwardly on the reflective surface.
- Each of the first microstructures includes an inclined surface, and the inclined surface faces the light incident surface.
- the inclined surface The angle between the reflective surface and the reflective surface ranges from 27.5° to 57.5°, so that the ratio of the effective light output energy of the light output surface of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface is between 5:1-10 : 1, and the ratio of the effective light-emitting energy of the light-emitting surface of the high-splitting-ratio light guide plate to the ineffective light-emitting energy of the reflective surface within the front field of view ranges from 10:1 to 22:1.
- the present invention provides a method for preparing a high splitting ratio light guide plate, including:
- the light guide plate body includes a light incident surface and a reflective surface
- the light guide plate mold core is used to form a plurality of first microstructures on the reflective surface of the light guide plate body through nanoimprinting, wherein the first microstructure includes an inclined surface, and the inclined surface faces the light incident surface,
- the angle range between the inclined surface and the reflective surface is 27.5°-57.5°.
- the present invention provides a light source module, including any one of the above-mentioned high splitting ratio light guide plates and a light source located on one side of the light incident surface of the high splitting ratio light guide plate.
- the present invention provides a display assembly, including any of the above light source modules and a reflective liquid crystal display panel, where the light source module is located on the light emitting side of the reflective liquid crystal display panel.
- embodiments of the present application provide a high splitting ratio light guide plate, which is applied to the light exit side of a reflective liquid crystal display panel by setting the slope of the first microstructure facing the light incident surface at a reasonable angle.
- the propagation angle of the light incident on the inclined surface can be adjusted to make the peak angle of the emergent light closer to the normal direction of the reflective surface, and the effective light exit angle of the light exit surface is controlled at -5°- 25° field of view, the ineffective light of the reflective surface is controlled to be greater than the 50° field of view, so that the ratio of the effective light energy of the light emitting surface of the high splitting ratio light guide plate to the ineffective light energy of the reflective surface is between 5:1- 10:1, and the ratio of the effective light output energy of the light output surface of the high split ratio light guide plate to the ineffective light output energy of the reflective surface within the front view field is between 10:1-22:1, which improves the contrast of the picture, especially in front view.
- Figure 1 is a schematic cross-sectional structural diagram of a high splitting ratio light guide plate provided by an embodiment of the present application
- Figure 2 is a schematic diagram of the position of the first microstructure in the high splitting ratio light guide plate provided by the embodiment of the present application;
- Figure 3 is a schematic diagram of the propagation of light in the high splitting ratio light guide plate provided by the embodiment of the present application.
- Figure 4 is a schematic diagram of the relationship between the angle between the inclined surface of the first microstructure and the reflective surface and the light splitting ratio of the high splitting ratio light guide plate provided by the embodiment of the present application;
- Figure 5 is a schematic diagram of the relationship between the effective light extraction and the ineffective light extraction and the field of view angle of the high splitting ratio light guide plate provided by the embodiment of the present application;
- Figure 6 is a schematic distribution diagram of the first microstructure in the high splitting ratio light guide plate provided by the embodiment of the present application.
- Figure 7 is a schematic distribution diagram of the second microstructure in the high splitting ratio light guide plate provided by the embodiment of the present application.
- Figure 8 is a schematic diagram of the placement angle of a first microstructure in a high-resolution light guide plate provided by an embodiment of the present application.
- Figure 9 is a schematic structural diagram of a high splitting ratio light guide plate provided by an embodiment of the present application.
- Figure 10 is a schematic structural diagram of another high splitting ratio light guide plate provided by an embodiment of the present application.
- Figure 11 is a schematic flow chart of a method for preparing a high splitting ratio light guide plate provided by an embodiment of the present application.
- Figure 12 is a schematic diagram of a mold master preparation method provided by an embodiment of the present application.
- Figure 13 is a schematic diagram of a method for forming microstructures by die impact according to an embodiment of the present application
- Figure 14 is a schematic structural diagram of a light source module provided by an embodiment of the present application.
- Figure 15 is a schematic structural diagram of a display component provided by an embodiment of the present application.
- Figure 16 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in Embodiment 1 of the present application;
- Figure 17 is a schematic structural diagram of the first microstructure in Embodiment 2 of the present application.
- Figure 18 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle according to the second embodiment of the present application;
- Figures 19A and 19B are two structural schematic diagrams of the first microstructure in Embodiment 3 of the present application.
- Figure 20 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in three examples of embodiments of the present application;
- Figure 21 is a schematic structural diagram of the first microstructure in Embodiment 4 of the present application.
- Figure 22 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in four examples of the present application;
- Figure 23 is a schematic structural diagram of the first microstructure in Embodiment 5 of the present application.
- Figure 24 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in five examples of the present application;
- Figure 25 is a schematic structural diagram of the first microstructure in Embodiment 6 of the present application.
- Figure 26 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in six examples of the application;
- 27A to 27D are schematic diagrams showing the relationship between the effective light extraction and the ineffective light extraction and the viewing angle corresponding to the placement angles of the four first microstructures in the high-resolution light guide plate provided by the reference example of this application.
- the high splitting ratio light guide plate according to the embodiment of the present application is applied to the light exit side of the reflective liquid crystal display panel.
- the high splitting ratio light guide plate includes:
- the light guide plate body 1 includes a light incident surface 11, a light emergent surface 12 and a reflective surface 13.
- the light incident surface 11 and the light emergent surface 12 are arranged oppositely.
- the light incident surface 11 is respectively connected with the reflective surface 13 and the reflective surface 13.
- the light-emitting surfaces 12 are connected;
- a plurality of first microstructures 2 are recessed inwardly on the reflective surface 13 .
- Each first microstructure 2 includes an inclined surface 21 , the inclined surface 21 faces the light incident surface 11 , and the inclined surface 21 and the reflective surface 13
- the angle range of the included angle is 27.5°-57.5°, so that the ratio of the effective light-emitting energy of the light-emitting surface of the high splitting ratio light guide plate to the ineffective light-emitting energy of the reflective surface is between 5:1-10:1, and the The ratio of the effective light-emitting energy of the light-emitting surface of the high-split-ratio light guide plate to the ineffective light-emitting energy of the reflective surface within the front field of view ranges from 10:1 to 22:1.
- the reflective surface 13 and the light-emitting surface 12 are respectively at an angle with the light-incident surface 11.
- the reflective surface 13 and the light-emitting surface 12 may be at an angle or parallel.
- the reflective surface 13 and the light-emitting surface 12 are parallel and perpendicular to the light-incident surface 11 .
- the ratio of the effective light output energy of the light output surface 12 of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface 13 is the splitting ratio of the high splitting ratio light guide plate, hereinafter referred to as the splitting ratio.
- the light guide plate used in reflective LCD panels requires that its light splitting ratio is not less than 5:1, and the optimal angle incident on the reflective LCD panel is between 0 and 20°, that is, it is used in reflective LCD panels.
- the peak effective light emission angle of the light guide plate of the liquid crystal display panel is between 0 and 20°.
- the front field of view range of the high splitting ratio light guide plate specifically refers to the field of view range of -5°-25°.
- the high splitting ratio light guide plate of this embodiment can be used in a reflective liquid crystal display.
- the high splitting ratio light guide plate of the reflective liquid crystal display is located on the light exit side of the reflective liquid crystal display panel. After the light is emitted from the light exit surface 12 of the high splitting ratio light guide plate, The light is incident on the reflective liquid crystal display panel and reflected by the reflective liquid crystal display panel to the light receiving device of the reflective liquid crystal display or a human observer.
- a plurality of first microstructures 2 are formed inwardly on the reflective surface 13 .
- Each first microstructure 2 includes an inclined surface 21 and another inclined surface 22 .
- the inclined surface 21 faces the light incident surface 11 , and the inclined surface 21
- the included angle with the reflective surface 13 ranges from 27.5° to 57.5°. That is, the inclined surface 21 faces the light incident surface 11 , and the first side of the inclined surface 21 starts from the reflective surface 13 in the light guide plate body 1 and tilts away from the light incident surface 11 , so that the inclined surface 21 and the reflective surface 13
- the angle range of That is, the first microstructure 2 reflects most of the light incident or reflected to the first microstructure 2 through the slope 21 .
- the other inclined surface 22 of the first microstructure 2 can also be in other shapes, such as a curved surface or other irregular shapes, and the embodiment of the present application does not limit this.
- the first side of the slope 21 may not start from the reflective surface 13 in the light guide plate body 1 , but may start from any position in the light guide plate body 1 .
- the distance from the second side of the inclined surface 21 to the light incident surface 11 is greater than the distance from the first side of the inclined surface 21 to the light incident surface 11 , where the first side The second side is the two sides opposite to the inclined plane 21.
- the distance from the first side or the second side to the light incident surface 11 is the midpoint of the first side or the midpoint of the second side to the light incident surface. 11 distance.
- one side of the inclined surface 21 starts from the reflective surface 13 in the light guide plate body 1 .
- the angle between the inclined surface 21 and the reflective surface 13 refers to the angle between the inclined surface 21 and the plane where the reflective surface 13 is located.
- Line segment AB is a line segment cut on the inclined plane 21 by a reference plane, where the reference plane is a plane perpendicular to the reflective surface 13 . Since the inclined surface 21 is inclined away from the light incident surface 11 from the reflective surface 13 , the distance from the end point B of the line segment AB to the light incident surface 11 is greater than the distance from the end point A to the light incident surface 11 .
- the angle between the inclined surface 21 and the reflective surface 13 is also the angle CAB, that is, ⁇ .
- the angle range of ⁇ is 27.5°-57.5°.
- the angle range of ⁇ is 32.5°-45°; more preferably, the angle range of ⁇ is 35°-43°.
- the first microstructure 2 can reflect more than 80% of the light incident or reflected to the first microstructure 2 through the slope 21 .
- the distribution rule of the first microstructures 2 on the reflective surface 13 can be random distribution or distribution according to a preset distribution rule, such as array distribution, distribution according to a distribution density trend, etc.
- a plurality of first microstructures 2 are arranged on the reflective surface 13 of a high splitting ratio light guide plate. After the light emitted by the LED is coupled into the high splitting ratio light guide plate, it is refracted and/or reflected by the first microstructures 2 , its propagation direction will change.
- FIG. 3 is a schematic diagram of light propagation simulation of a high splitting ratio light guide plate based on an embodiment of the present application, in which the angle between the inclined surface 21 and the reflective surface 13 is ⁇ .
- part of the light is finally emitted from the light exit surface 12 after being reflected or refracted and reflected by at least one first microstructure 2 .
- the exit angles are rays corresponding to ⁇ 1, ⁇ 2, and ⁇ 3.
- the light L1 with the exit angle ⁇ 1 is taken as an example for explanation: the light L1 is coupled from the light incident surface 11 of the high splitting ratio light guide plate at the incident angle ⁇ , propagates forward at the angle ⁇ in the high splitting ratio light guide plate, and The light is incident on the inclined surface 21 of the first microstructure 2 at an angle ⁇ , is reflected by the inclined surface 21, and is emitted from the light exit surface 12 of the high splitting ratio light guide plate at an angle ⁇ 1.
- n is the refractive index of the high splitting ratio light guide plate base material.
- the slope 21 and the reflective surface of the first microstructure 2 can be reasonably set.
- the angle ⁇ between the inclined surface 21 of the first microstructure 2 and the reflective surface 13 ranges from 27.5° to 57.5°.
- part of the light will also emit from the reflective surface 13 of the high splitting ratio light guide plate at a larger exit angle, and this part of the light will be invalid light.
- the density of effective light is greater than the density of ineffective light, where the density of effective light is the number of effective light emitted from the unit light exit surface 12, and the ineffective light The density of light is the number of ineffective light rays emitted from the unit reflection surface 13 .
- the angle between the inclined surface 21 of the first microstructure on the high-fraction light guide plate and the reflective surface 13 and the splitting ratio of the high-dimension ratio light guide plate satisfy the following relationship:
- y is the splitting ratio
- x is the angle between the inclined surface 21 and the reflective surface 13, in degrees.
- the splitting ratio of the high splitting ratio light guide plate can be between 5: 1-10:1.
- the light splitting ratio of the high splitting ratio light guide plate is 5:1; when the angle between the bevel 21 and the reflective surface 13 is set at At 42.5°, the light splitting ratio of the high splitting ratio light guide plate is 9.6:1.
- Figure 5 is a schematic diagram of the relationship between the effective light output energy and the ineffective light output energy of the high splitting ratio light guide plate and the field of view angle respectively. Please refer to Figure 5.
- the peak value of the effective light emission angle of the high splitting ratio light guide plate is around 0°, and 75% of the effective light emission energy is concentrated in the front field of view (-5°-25°).
- the peak value of the ineffective light emission angle is around 73°.
- the incident light can be adjusted to the
- the light propagation angle of the inclined surface makes the peak angle of the emergent light closer to the normal direction of the reflective surface.
- the effective light exit angle of the light exit surface is controlled within the field of view of -5°-25°, and the ineffective light of the reflective surface is controlled to be greater than 50°.
- the field of view is such that the ratio of the effective light output energy of the light output surface of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface is between 5:1-10:1, and the high splitting ratio light guide plate is viewed from the front
- the ratio of the effective light-emitting energy of the light-emitting surface within the field range to the ineffective light-emitting energy of the reflective surface is between 10:1-22:1, which improves the picture contrast, especially the picture contrast in the front view field.
- the high splitting ratio light guide plate also includes:
- a plurality of second microstructures 3 are recessed inwardly on the reflective surface 13 .
- Each second microstructure 3 includes an arcuate surface 31 , and the arcuate surface 31 faces the light incident surface 11 .
- each second microstructure 3 includes an arc surface 31 , and the arc surface 31 faces the light incident surface 11 . That is, the arc surface 31 faces the light incident surface 11, and the third side of the arc surface 31 starts from the reflective surface 13 in the light guide plate body 1 and tilts away from the light incident surface 11, so that the light passes from the incident surface 11 to the light incident surface 11. After the light surface 11 is incident, most of the light incident or reflected to the second microstructure 3 will be reflected through the arc surface 31 of the second microstructure 3 . That is, the second microstructure 3 reflects most of the light incident or reflected to the second microstructure 3 through the arc surface 31 .
- the third side of the arcuate surface 31 may not start from the reflective surface 13 in the light guide plate body 1 , but may start from any position in the light guide plate body 1 .
- the distance from the fourth side of the arc surface 31 to the light incident surface 11 is greater than the distance from the third side of the arc surface 31 to the light incident surface 11 , where the fourth side The side and the third side are two opposite sides of the arc surface 31.
- the distance from the third side or the fourth side to the light incident surface 11 is from the midpoint of the third side or the midpoint of the fourth side to The distance from the light incident surface 11.
- the arc surface 31 is a smooth regular arc surface.
- the second microstructure 3 reflects more than 80% of the light incident or reflected to the second microstructure 3 through the arcuate surface 31 .
- the arc surface 31 is convex toward the light incident surface 11 , or the arc surface 31 is concave toward the light incident surface 11 .
- the arc surface 31 is convex toward the light incident surface 11 .
- the distribution rule of the second microstructure 3 on the reflective surface 13 can be random distribution or distribution according to a preset distribution rule, such as array distribution, distribution according to a distribution density trend, etc.
- the embodiment of the present application introduces a plurality of second microstructures 3 on the light entrance side to disperse the light on the light entrance side, destroy the directional propagation law of light, and eliminate the Hotspot phenomenon on the light entrance side of the light guide plate (i.e., the light guide plate
- the light guide plate i.e., the light guide plate
- the light guide plate When using LED as the light source, due to the limited divergence angle of the LED light source, the light beam appears bright in the area of the light guide plate close to the LED light source, resulting in uneven light and dark. This phenomenon reduces the uniformity of the light output from the light guide plate, and at the same time It also affects the subjective effect of the backlight) and adjusts the uniformity of light output from the entire light guide plate.
- the angle between the inclined surface 21 of the first microstructure 2 and the reflective surface 13 is 32.5°-45°.
- the ratio of the effective light output energy of the light output surface of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface It can range from 7:1 to 10:1.
- the first microstructure 2 is one or more of a pyramid, a prism, a partial sphere and a partial cylinder.
- the first microstructure 3 is a pyramid, and the bottom surface of the pyramid is on the same plane as the reflective surface 13 . Then the inclined surface 21 of the first microstructure 2 is a side surface of the pyramid, and the side surface faces Light incident surface 11.
- the first microstructure 3 can also be a prism.
- the first microstructure 3 is a prism
- the bottom surface of the prism is on the same plane as the reflective surface 13
- the edges of the prism are inclined away from the light incident surface 11 from the reflective surface in the light guide plate body 1
- the inclined surface 21 of the first microstructure 2 is a side surface of the prism, and the side surface faces the light incident surface 11 .
- the first microstructure 3 is a partial sphere
- the partial sphere can be a part of a sphere intercepted based on an inclined plane.
- the partial sphere includes the inclined plane and a part of the sphere, and the inclined plane faces the light incident surface 11 , and the included angle with the reflective surface 13 ranges from 27.5° to 57.5°, and this inclined surface is the inclined surface 21 of the first microstructure 2 .
- the partial sphere can be a hemisphere, a 1/4 sphere, a 1/8 sphere, etc.
- the first microstructure 3 is a partial cylinder, and the partial cylinder may be a part of a cylinder cut based on an inclined plane.
- the partial cylinder includes an inclined plane and a partial cylinder, and the inclined plane faces The angle between the light incident surface 11 and the reflective surface 13 ranges from 27.5° to 57.5°. This inclined surface is the inclined surface 21 of the first microstructure 2 .
- the partial cylinder can be 1/2 cylinder, 1/4 cylinder, 1/8 cylinder, etc.
- the specific structure of the first microstructure 2 in the embodiment of the present invention is not limited to this. It can also be other regular or irregular structures. It only needs to be ensured that it has an inclined surface, which faces the light incident surface 11 , and the angle range between the inclined surface and the reflective surface 13 is 27.5°-57.5°.
- the bevel 21 of the first microstructure 2 is an optically smooth surface, and the roughness Ra of the bevel 21 is 30 nm-150 nm.
- the surface roughness of the inclined surface 21 is 100 nm, etc., so that the light incident or reflected thereon can be specularly reflected.
- the second microstructure 3 is one or more of a hemispherical shape, a cylindrical shape, a water drop shape, and a horseshoe shape.
- the second microstructure 3 is hemispherical, and the bottom surface of the hemisphere is on the same plane as the reflective surface 13 , so the arc surface 31 of the second microstructure 3 is a partial spherical surface of the hemisphere.
- the spherical surface faces the light incident surface 11.
- the second microstructure 3 can also be partially spherical, that is, a part of the sphere, such as 1/2 sphere, 1/4 sphere, 1/8 sphere, etc.
- the arc surface 31 of the second microstructure 3 is The partial spherical surface is all or part of the spherical surface, and the whole or part of the spherical surface faces the light incident surface 11 .
- the second microstructure 3 is cylindrical, the bottom surface of the cylindrical shape is on the same plane as the reflective surface 13 , and the axis of the cylinder is inclined away from the reflective surface 13 in the direction away from the light incident surface 11 in the light guide plate body 1 , then the arc surface 31 of the second microstructure 3 is a partial side surface of the cylinder, and this partial side surface faces the light incident surface 11 .
- the second microstructure 3 is in the shape of a water drop.
- the axis of the water drop shape is inclined away from the light incident surface 11 from the reflective surface in the light guide plate body 1 .
- the arc surface 31 of the second micro structure 3 is in the shape of a water drop. Part of the outer surface of the structure, this part of the outer surface faces the light incident surface 11.
- the axis of the second microstructure 3 is a horseshoe shape and the self-reflective surface in the light guide plate body 1 is inclined away from the light incident surface 11 .
- the arc surface 31 of the second microstructure 3 is part of the outer surface of the horseshoe-shaped structure. , the outer surface of this part faces the light incident surface 11.
- the specific structure of the second microstructure 3 in the embodiment of the present invention is not limited to this. It can also be other regular or irregular structures. It only needs to be ensured that it has an arc surface facing the light incident surface 11, and preferably, the arc surface is a regular curved surface.
- the arc surface 31 of the second microstructure 3 is an optically smooth surface, and the roughness of the arc surface 31 is 30 nm-150 nm.
- the surface roughness of the curved surface 31 is 100 nm, so that the light incident or reflected thereon can be specularly reflected.
- the first spacing between any two adjacent first microstructures 2 varies from the two adjacent first microstructures 2 to the incident light.
- the first average distance of the surface 11 decreases as the first distance increases, and the first distance and the first average distance satisfy an index with the first average distance as the independent variable and the first distance as the dependent variable. Functional relationship.
- the first average distance refers to the distance d1 from the first microstructure M to the light incident surface 11 and the distance d1 from the first microstructure N to the light incident surface 11.
- the average value of the distance d2 of the light surface 11, that is, the first average distance d3 is (d1+d2)/2.
- the distance d1 from the first microstructure M to the light incident surface 11 and the distance d2 from the first microstructure N to the light incident surface 11 they are based on the same structures of the first microstructure M and the first microstructure N respectively.
- the position is determined, for example, d1 and d2 are determined based on the point on the first microstructure M that is closest to the light incident surface and the point on the first microstructure N that is closest to the light incident surface. It is understandable that when d1 and d2 are determined, the determination can also be based on the point on the first microstructure M and the first microstructure N that is farthest from the light incident surface, the geometric center, the center of gravity, etc.
- the exponential function relationship between the first average distance d3 and the first distance D1 can be expressed as follows:
- a and b are constants, and 0 ⁇ a ⁇ 1, 1 ⁇ b ⁇ 5, D0 is the preset distance from a first microstructure 2 to the light incident surface 11, such as: D0 is The distance from the first microstructure 2 to the light incident surface 11 which is the smallest distance from the light incident surface 11 .
- the distribution density of the first microstructures 2 on the reflective surface 13 tends to increase from the light incident surface 11 to the direction away from the light incident surface 11 .
- the direction from the light incident surface 11 to the direction away from the light incident surface 11 refers to the direction from the light incident surface 11 to its opposite surface on the reflective surface 13 of the light guide plate body 1 .
- the direction from the light incident surface 11 to the direction away from the light incident surface 11 is the direction S shown in FIG. 5 .
- the distribution density of the first microstructures 2 on the reflective surface 13 gradually increases.
- the reflective surface 13 can be divided into multiple regions in sequence starting from the light incident surface 11 .
- the first microstructure 2 in the region that is farther away from the light incident surface 11 is smaller.
- the multiple areas can be areas of the same size on the reflective surface 8 or areas of different sizes, and the areas of the multiple areas can be set to a smaller area unit according to actual application needs, such as square millimeters, square micrometers, etc., to more accurately control the distribution of the first microstructure 2 on the light guide plate body 1.
- the reflective surface 13 is divided into areas A, area B, area C and area D in order from the light incident surface 11.
- the first microstructure 2 is in area A, area B, area C and area D. The density increases successively.
- the second spacing between any two adjacent second microstructures 3 varies from the two second microstructures 3 to the incident light.
- the second average distance of the surface 11 increases with the increase, and the second distance and the average distance satisfy the exponential function relationship with the second average distance as the independent variable and the second distance as the dependent variable. .
- the second average distance refers to the distance d4 from the second microstructure P to the light incident surface 11 and the distance d4 from the second microstructure Q to the light incident surface.
- the average value of the distance d5 of the smooth surface 11, that is, the second average distance d6 is (d4+d5)/2.
- the distance d4 from the second microstructure P to the light incident surface 11 and the distance d5 from the second microstructure Q to the light incident surface 11 they are based on the same structures of the second microstructure P and the second microstructure Q respectively.
- the position is determined, for example, d4 and d5 are determined based on the point on the second microstructure P that is closest to the light incident surface and the point on the second microstructure Q that is closest to the light incident surface. It is understandable that when d4 and d5 are determined, they can also be determined based on the point on the second microstructure P and the second microstructure Q that is farthest from the light incident surface, the geometric center, the center of gravity, etc.
- the exponential function relationship between the second average distance d6 and the second distance D2 can be expressed as follows:
- D ⁇ is the preset distance from a second microstructure 3 to the light incident surface 11, such as: D ⁇ is the distance from the second microstructure 3 with the smallest distance to the light incident surface 11 to the light incident surface 11 .
- the distribution density of the second microstructure 3 on the reflective surface 13 tends to decrease from the light incident surface 11 to the direction away from the light incident surface 11 .
- the distribution density of the second microstructure 3 on the reflective surface 13 gradually decreases.
- the second microstructure 3 is only provided in a predetermined area, and the preset area may be part or all of the reflective surface 11 .
- the preset area may be a 1/3-1/2 area on the reflective surface 11 from the light incident surface 11 to a distance away from the light incident surface 11 . That is, the preset area occupies 1/3-1/2 of the entire reflective surface, starting from the junction between the light incident surface 11 and the reflective surface 13 .
- the preset area can be divided into multiple areas in sequence starting from the light incident surface 11 .
- the second microstructure 3 in the area that is farther away from the light incident surface 11 is smaller.
- the density is smaller.
- the multiple areas can be areas of the same size within the preset area, or areas of different sizes, and the areas of the multiple areas can be set to a smaller area unit according to actual application needs, such as square millimeters, square micrometers, etc., to more accurately control the distribution of the preset area on the light guide plate body 1.
- the preset area is divided into area E, area F, area G and area H in order from the light incident surface 11.
- the density of the preset area in area E, area F, area G and area H is Decrease in turn.
- the first microstructures 2 with bevel design have high light-guiding efficiency, a small number of them are provided near the light-incident surface 11.
- the second microstructures 3 with low light-guiding efficiency are added.
- the combination of the two can effectively reduce the number of front-end microstructures.
- the hot spot or light spot phenomenon of the light module near the LED light bar improves the quality of the screen display.
- the length and width of the first microstructure 2 range from 10um to 40um.
- the depth of the first microstructure 2 ranges from 3um to 20um.
- the length and width of the second microstructure 3 are both in the range of 5um-20um.
- the depth of the second microstructure 3 ranges from 3um to 15um.
- a spatial coordinate system is established to better describe the dimensions of the first microstructure 2 and the second microstructure 3 .
- the direction from the light incident surface 11 to the opposite surface is the X-axis direction
- the direction from the first side surface 14 to the opposite surface is the Y-axis direction
- the direction from the reflective surface 13 away from the opposite surface is the Z-axis direction.
- the length L in the X-axis direction and the width W in the Y-axis direction of the first microstructure 2 are both in the range of 10um-40um, preferably 20um-30um, and more preferably 25um-30um; the first microstructure 2 is in the Z
- the length h (ie, depth) in the axial direction is 3um-20um, preferably 10um-20um, more preferably 10um-15um.
- the length and width of the second microstructure 3 in the X-axis direction and the Y-axis direction are both in the range of 5um-20um, preferably 10um-20um, and more preferably 15um-20um; the second microstructure 3 is in the Z
- the depth in the axial direction is 3um-15um, preferably 3um-10um, more preferably 3um-5um.
- a V-shaped prism structure 4 is provided on the light incident surface 11 .
- a V-shaped prism structure 4 is provided on the light incident surface 11, which can adjust the angular distribution of the light from the light source entering the high splitting ratio light guide plate.
- the V-shaped prism structure 4 is a prism body, a cylindrical lens body, or a mixture of a prism body and a cylindrical lens.
- the refractive index of the light guide plate body 1 is greater than the refractive index of air.
- the refractive index of the light guide plate body 1 is 1.59.
- the light guide plate body 1 may be composed of a single polymer material, or may be composed of a layered combination of two or more polymer materials.
- the plurality of first microstructures 2 and the light guide plate body 1 are integrated structures, and/or the plurality of second microstructures 3 and the light guide plate body 1 are integrated structures.
- the light guide plate body 1 and the first microstructure 2 are integrally formed with a plastic material, and/or the light guide plate body 1 and the second microstructure 3 are integrally formed with a plastic material, where the plastic material can be polyethylene.
- the plastic material can be polyethylene.
- This application also provides a method for preparing a high splitting ratio light guide plate. Please refer to Figure 11, including:
- Step S1 Provide a light guide plate body, which includes a light incident surface and a reflective surface;
- Step S2 Provide a light guide plate mold core
- Step S3 Use the light guide plate mold core to form a plurality of first microstructures on the reflective surface of the light guide plate body through nanoimprinting, wherein the first microstructure includes an inclined surface, and the inclined surface faces the entrance Smooth surface, the angle range between the inclined surface and the reflective surface is 27.5°-57.5°.
- the high splitting ratio light guide plate including a plurality of first microstructures described in any of the above embodiments can be prepared.
- one side of the light guide plate mold core has a plurality of protruding structures corresponding to the first microstructure.
- step S3 in the method of preparing a high splitting ratio light guide plate, the above step S3 may also be:
- Step S3' Use the light guide plate mold core to form a plurality of first microstructures and a plurality of second microstructures on the reflective surface of the light guide plate body through nanoimprinting, wherein the first microstructure includes a bevel. , the inclined surface faces the light incident surface, and the angle range between the inclined surface and the reflective surface is 27.5°-57.5°; the second microstructure includes an arc surface, and the arc surface faces the into the light surface.
- the high splitting ratio light guide plate including a plurality of first microstructures and a plurality of second microstructures described in any of the above embodiments can be prepared.
- one side of the light guide plate mold core has a plurality of protruding structures corresponding to the first microstructure and the plurality of second microstructures.
- the above step S3' includes:
- Step S31' Use the light guide plate mold core to form a plurality of first microstructures and a plurality of second microstructures on the reflective surface of the light guide plate body through photocuring molding.
- UV curing may be used for photocuring molding.
- step S1 includes:
- Step S11 Provide a base material layer.
- the base material layer may be composed of a single polymer material, or may be a layered combination of two or more polymer materials;
- Step S12 Apply photosensitive glue evenly on the surface of the base material layer to form a photosensitive glue layer, thereby obtaining a light guide plate body.
- the side of the photosensitive glue layer close to the base material layer is the reflective surface of the light guide plate body.
- the method of applying the photosensitive glue may be to evenly apply the photosensitive glue on the surface of the base material layer through a coating head.
- step S31' specifically includes:
- the side of the light guide plate mold core with the convex structure can be brought into close contact with the photosensitive adhesive layer, and then irradiated with an ultraviolet lamp to make the pattern structure formed on the photosensitive adhesive layer peel off from the light guide plate mold core.
- Molding thereby transferring the pattern structure on the surface of the light guide plate mold core to the surface of the base material layer, forming a plurality of first microstructures and a plurality of second structures on the reflective surface of the light guide plate body, and the first microstructure includes a The inclined surface faces the light incident surface, and the angle between the inclined surface and the reflective surface ranges from 27.5° to 57.5°; the second microstructure includes an arc surface, and the arc surface faces the light incident surface.
- step S3' includes:
- Step S32' Use the light guide plate mold core to form a plurality of first microstructures and a plurality of second microstructures on the reflective surface of the light guide plate body by hot pressing.
- Step S321' Heat the light guide plate body to soften the reflective surface of the light guide plate body
- Step S322' Imprint the reflective surface of the softened light guide plate body through the light guide plate mold core
- Step S323' Cool and solidify the light guide plate body.
- the cooled light guide plate body has a plurality of first microstructures and a plurality of second microstructures on the reflective surface side, and the first microstructure includes an inclined surface, and the inclined surface faces the reflective surface.
- the angle range between the inclined surface and the reflective surface is 27.5°-57.5°; the second microstructure includes an arc surface, and the arc surface faces the light-incident surface.
- the above step S2 includes:
- Step S21 Provide a substrate
- Step S22 Set a plurality of first pits and a plurality of second pits on the substrate to obtain a mold master, wherein the outline of the first pits is the same as the outline of the first microstructure, so The outline of the second pit is the same as the outline of the second microstructure;
- Step S23 Perform metal growth and original mold separation on the mold master to obtain the light guide plate mold core.
- the above step S22 includes:
- Step S22' Form a plurality of first pits and a plurality of second pits on the substrate through 3D grayscale photolithography to obtain a mold master.
- Step S221' Provide a first convex topography model and a second convex topography model.
- the first convex topography model has the same outline as the first microstructure
- the second convex topography model has the same outline as the second microstructure.
- the outline of the structure is the same;
- Step S222' Use laser exposure to produce a photoresist part with a plurality of first microstructures and second microstructures on the glass substrate coated with photoresist, and use metal growth and original mold separation technology to The obtained pattern structure on the photoresisted part is transferred to the metal template to obtain a metal mold core with multiple convex pattern structures.
- the above step S22 includes:
- Step S22′′ Form a plurality of first pits and a plurality of second pits on the substrate by laser direct writing to obtain the mold master.
- the above step S22 includes:
- Step S22''' Use the die head to perform relative movement with the substrate to form a plurality of first pits and a plurality of second pits on the substrate to obtain a mold master.
- Step S221"' Provide a first convex-morphology diamond die and a second convex-morphology diamond die, wherein the first convex-morphology diamond die has the same profile as the first microstructure, and the second convex-morphology diamond die has the same profile as the first microstructure.
- the profile of the diamond die is the same as the profile of the second microstructure;
- Step S222''' Impact a mold master with a plurality of first pits and a plurality of second pits on the substrate by mechanical impact.
- the substrate can be a plate made of mirror metal material.
- the description will be given as an example of forming a plurality of first dimples on the substrate by using a die head to perform relative motion with the substrate.
- the first convex-shaped diamond die 6 i.e., the diamond cutter head
- the distribution pattern of a microstructure morphology can be the distribution pattern described in any of the above embodiments.
- microstructures can be formed through one impact, so that microstructures similar to the die head structure can be formed in one go.
- an embodiment of the present invention also provides a light source module, including the high splitting ratio light guide plate described in any of the above embodiments and the light source 5 located on the light incident surface 11 side of the high splitting ratio light guide plate.
- the light source 5 may be an LED light-emitting element, and the light emitted by the light source is incident into the high splitting ratio light guide plate through the light incident surface 11 .
- the wavelength range of the light emitted by the light source 5 is 380nm-780nm.
- An embodiment of the present invention also provides a display assembly, including the light source module described in any of the above embodiments and a reflective liquid crystal display panel 7.
- the light source module is located on the reflective liquid crystal display panel 7. the light-emitting side.
- the reflective liquid crystal display panel 7 is disposed on one side of the light-emitting surface 12 of the light guide plate body 1.
- the reflective liquid crystal display panel 7 is disposed opposite the light-emitting surface 12 of the light guide plate body 1.
- the light-emitting surface 12 is close to the reflective liquid crystal display. panel 7, so that the light emitted from the light exit surface 12 will be incident on the reflective liquid crystal display panel 7.
- the display component of the embodiment of the present application is based on a high light splitting ratio light guide plate, and its contrast ratio can be greater than 8:1.
- the upper surface (ie, the reflective surface 13 ) of the light guide plate body 1 of the high splitting ratio light guide plate has a plurality of irregularly arranged first microstructures 2 .
- the first microstructure 2 is a pyramid or a partial pyramid (ie, a pyramid structure)
- the first microstructure 2 in Figure 8 has an orientation facing The inclined surface 21 of the light incident surface 11 (that is, close to the light incident surface 11), the angle between the inclined surface 21 and the reflective surface 13 is ⁇ , and the back of the first microstructure 2 faces the light incident surface 11 (that is, away from the light incident surface).
- Figure 16 is a schematic diagram showing the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 of the high splitting ratio light guide plate and the viewing angle.
- the light energy distribution emitted from the reflective surface 13 of the high splitting ratio light guide plate has a specific light emission angle peak.
- the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate).
- the relative energy of the peak center point is 0.88
- the 0° field of view is 0.25.
- the light energy from the light-emitting surface is emitted at a small angle, and the energy is concentrated near the front field of view (-5 ⁇ 25°).
- the peak angle of the emitted light is closer to the normal direction of the reflective surface 13 of the light guide plate.
- the light output ratio of the entire light output surface 12 and the reflective surface 13 is 9.3:1; the front viewing angle light output ratio is approximately 22:1.
- Table 1 The relationship between the angle value of the first microstructure and the light splitting ratio and light emission angle
- the angle ⁇ of the light guide dot microstructure by adjusting the angle ⁇ of the light guide dot microstructure, the peak angle of the light energy emitted from the light guide plate reflective surface 13 and the light exit surface 12, as well as the light exit ratio, can be adjusted to meet different needs.
- reflective liquid crystals need to emit light as close to the normal line of the light guide plate as possible, such as 0°-20°, and need to have a higher splitting ratio, especially the splitting ratio in the front view field.
- the preferred ⁇ range is: 32.5°-45°, and the optimum is 35°-43°.
- microstructure ⁇ has little effect on the light emission direction and field of view angle, and does not need to be used as a key control parameter. Therefore, there are no special requirements for the angle of the light guide dot microstructure.
- the depth and width of the microstructure will affect the intensity of the emitted energy. Since the intensity is also related to the dot density of the light guide plate, it will not be discussed in detail here.
- the shape of the first microstructure 2 can be a 1/4 cylinder as shown in Figure 17, the range of ⁇ is 32.5°-50°, and the range of the depth h is 2um. -20um, the cylinder curvature radius range is 5um-30um.
- the light guide plate base material PC has a thickness of 0.4mm.
- the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 and the viewing angle is as shown in Figure 18 Show.
- the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate).
- the light energy from the light-emitting surface is emitted at a small angle.
- the light output ratio of the entire light output surface 12 and the reflective surface 13 is 9:1; the light energy split ratio at the front viewing angle is approximately 22:1.
- the shape of the first microstructure 2 can be a 1/8 sphere as shown in Figure 19A, where the range of ⁇ is 32.5°-50°, and the range of depth h is The range is 2um-20um, and the radius of curvature of the sphere is 5um-30um.
- the morphology of the first microstructure 2 can also be the structure shown in Figure 19B. Please refer to Figure 19B.
- the range of ⁇ is 32.5°-50°
- the range of the depth h is 2um-20um
- the curvature radius range is 5um-30um.
- the light energy from the light-emitting surface is emitted at a small angle.
- the light output ratio of the entire light output surface 12 and the reflective surface 13 is 9:1; the light energy split ratio at the front viewing angle is approximately 22:1.
- Embodiment 4 is a diagrammatic representation of Embodiment 4:
- the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 and the viewing angle is as shown in Figure 22 Show.
- the light energy from the light-emitting surface is emitted at a small angle.
- the light output ratio of the entire light output surface 12 and the reflective surface 13 is 8.5:1; the light energy split ratio at the front viewing angle is 20:1.
- the shape of the second microstructure 3 can be a 1/2 cylindrical structure as shown in Figure 23, it is different from the 1/2 cylindrical structure in Embodiment 2.
- the cylindrical structure is placed horizontally, where the depth h ranges from 2um-20um, the cylinder curvature radius R ranges from 5um-30um, and the width range w ranges from 32.5°-50°
- the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate).
- the light energy from the light-emitting surface is emitted at a small angle.
- the light-emitting ratio of the entire light-emitting surface 12 and the reflective surface 13 is 2.5:1; the light-emitting energy at the front viewing angle is relatively large. Due to the large exit angle peak width, the hot spot effect of the LED at the incident light can be effectively reduced.
- Embodiment 6 is a diagrammatic representation of Embodiment 6
- the morphology of the second microstructure 3 can be a spherical crown structure as shown in Figure 25, the depth h ranges from 2um to 20um, and the cylinder curvature radius R ranges from 5um to 30um.
- the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate).
- the half-peak width of the full field of view is 167 °.
- the full-viewing-angle half-peak width is 98°. Due to the large exit angle peak width, the hot spot effect of the LED at the incident light can be effectively reduced.
- the first microstructure provided by this application can effectively control the light emission angle of the light guide plate and the light splitting ratio of the upper and lower surfaces of the light guide plate, so that the light emission ratio of the effective light emission surface and the ineffective reflective surface of the light guide plate is approximately 10: 1.
- the direction of the light emitted from the effective light emitting surface and the ineffective reflective surface can be adjusted so that the peak angle of the emitted light from the effective light emitting surface is between 0° and 20°, and the peak angle of the emitted light from the ineffective light emitting surface is greater than 50°, thus effectively improving the entry display.
- the light energy of the panel will not only improve the energy utilization of the light source, but also improve the contrast of the reflective liquid crystal display device, especially the contrast of the front view field; the light guide efficiency of the first microstructure of the slope is high, close to the light entrance Setting a lower-density first microstructure and adding a second microstructure such as a recess with a smaller size, due to its low light guide efficiency and wide distribution of outgoing light direction, combined with the first microstructure can effectively reduce the front
- the hot spot or light spot phenomenon of the light module near the LED light bar improves the quality of the screen display.
- Table 2 The relationship between the angle value of the first microstructure and the light splitting ratio and light emission angle
- the light splitting ratio of the light guide plate is less than 4:1.
- FIG. 27A to FIG. 27D are schematic diagrams showing the relationship between the effective light extraction and the ineffective light extraction of the high splitting ratio light guide plate and the viewing angle respectively when the angle ⁇ between the inclined surface 21 and the reflective surface 13 is shown.
- ⁇ 15°
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Abstract
A high light splitting ratio light guide plate, a manufacturing method therefor, a light source module, and a display assembly. The high light splitting ratio light guide plate is applied to a light emitting side of a reflection-type liquid crystal display panel (7), and comprises: a light guide plate body (1), a plurality of first microstructures (2) being inwardly recessed in a reflection surface (13), each first microstructure (2) comprising an inclined surface (21), the inclined surface (21) facing a light incidence surface (11), and an included angle between the inclined surface (21) and the reflection surface (13) ranging from 27.5°-57.5°, so that the ratio of effective light emitting energy of a light emitting surface (12) to ineffective light emitting energy of the reflection surface (13) of the high light splitting ratio light guide plate is between 5:1 and 10:1, and the ratio of effective light emitting energy of the light emitting surface (12) to ineffective light emitting energy of the reflection surface (13) of the high light splitting ratio light guide plate in a front field of view being between 10:1 and 22:1. In each first microstructure (2), by arranging the inclined surface (21) facing the light incidence surface (11) at a reasonable angle, the propagation angle of light rays incident to the inclined surface (21) is adjusted, thus improving the proportion of effective light and ineffective light of the light guide plate, and simultaneously raising the picture contrast, especially the picture contrast of the front field of view.
Description
本发明涉及反射式显示装置技术领域,尤其涉及一种高分光比导光板及其制备方法、光源模块、显示组件。The present invention relates to the technical field of reflective display devices, and in particular to a high splitting ratio light guide plate and a preparation method thereof, a light source module and a display assembly.
目前,依据液晶显示器(Liquid Crystal Display,LCD)的照明方式的不同,可以分为透射式液晶显示器、反射式液晶显示器及透反式液晶显示器三种。Currently, liquid crystal displays (LCDs) can be divided into three types: transmissive LCDs, reflective LCDs, and transflective LCDs according to different lighting methods.
其中,反射式液晶显示器主要是以外在环境光作为光源,为了实现反射式液晶显示器在环境光不足时仍能有效显示,目前采用的技术方案是在用户和反射式液晶显示器的显示屏之间设置导光板,以在环境较暗的时候利用前置光源进行显示。而由于前置光源(如LED光源)存在一定发散角,使得前置光源发射的光经过现有的导光板后,会从导光板的上下两个面均有出射,而使得入射至反射式液晶显示器的有效能量偏低,而从导光板直接出射的无效能量偏高,直接影响显示器的对比度。Among them, the reflective LCD mainly uses external ambient light as the light source. In order to realize that the reflective LCD can still display effectively when the ambient light is insufficient, the currently adopted technical solution is to set up a screen between the user and the reflective LCD. Light guide plate to use front light source for display when the environment is dark. Since the front light source (such as LED light source) has a certain divergence angle, the light emitted by the front light source will emit from both the upper and lower surfaces of the light guide plate after passing through the existing light guide plate, causing it to be incident on the reflective liquid crystal. The effective energy of the display is low, while the ineffective energy emitted directly from the light guide plate is high, which directly affects the contrast of the display.
因此,结合上述存在的技术问题,有必要提出一种新的技术方案。Therefore, combined with the above existing technical problems, it is necessary to propose a new technical solution.
发明内容Contents of the invention
本发明旨在解决现有技术中存在的技术问题之一,提出了一种高分光比导光板及其制备方法、光源模块、显示组件,以提高导光板的对比度。The present invention aims to solve one of the technical problems existing in the prior art, and proposes a high splitting ratio light guide plate and its preparation method, light source module and display assembly to improve the contrast of the light guide plate.
为实现发明目的,第一方面,本发明提供了一种高分光比导光板,包括:In order to achieve the purpose of the invention, in the first aspect, the invention provides a high splitting ratio light guide plate, including:
导光板本体,包括入光面、出光面和反射面,所述入光面和所述出光面相对设置,所述入光面分别与所述反射面和所述出光面相接;The light guide plate body includes a light incident surface, a light emergent surface and a reflective surface. The light incident surface and the light emergent surface are arranged oppositely, and the light incident surface is connected to the reflective surface and the light emergent surface respectively;
多个第一微结构,多个所述第一微结构向内凹陷设置于所述反射面,每个所述第一微结构包括一斜面,所述斜面面向所述入光面,所述斜面与所述反射面的夹角的角度范围为27.5°-57.5°,以使所述高分光比导光板的出光面的有效出光能量与反射面的无效出光能量的比值介于5:1-10:1,以及所述高分光比导光板在正视场范围内的出光面的有效出光能量与反射面的无效出光能量的比值介于10:1-22:1。A plurality of first microstructures are recessed inwardly on the reflective surface. Each of the first microstructures includes an inclined surface, and the inclined surface faces the light incident surface. The inclined surface The angle between the reflective surface and the reflective surface ranges from 27.5° to 57.5°, so that the ratio of the effective light output energy of the light output surface of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface is between 5:1-10 : 1, and the ratio of the effective light-emitting energy of the light-emitting surface of the high-splitting-ratio light guide plate to the ineffective light-emitting energy of the reflective surface within the front field of view ranges from 10:1 to 22:1.
第二方面,本发明提供了一种高分光比导光板的制备方法,包括:In a second aspect, the present invention provides a method for preparing a high splitting ratio light guide plate, including:
提供一导光板本体,所述导光板本体包括入光面和反射面;Provide a light guide plate body, the light guide plate body includes a light incident surface and a reflective surface;
提供一导光板模仁;Provide a light guide plate mold core;
使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第一微结构,其中,所述第一微结构包括一斜面,所述斜面面向所述入光面,所述斜面与所述反射面的夹角的角度范围为27.5°-57.5°。The light guide plate mold core is used to form a plurality of first microstructures on the reflective surface of the light guide plate body through nanoimprinting, wherein the first microstructure includes an inclined surface, and the inclined surface faces the light incident surface, The angle range between the inclined surface and the reflective surface is 27.5°-57.5°.
第三方面,本发明提供了一种光源模块,包括上述任一所述的高分光比导光板和位于所述高分光比导光板的入光面一侧的光源。In a third aspect, the present invention provides a light source module, including any one of the above-mentioned high splitting ratio light guide plates and a light source located on one side of the light incident surface of the high splitting ratio light guide plate.
第四方面,本发明提供了一种显示组件,包括上述任一光源模块和反射式液晶显示面板,所述光源模块位于所述反射式液晶显示面板的出光侧。In a fourth aspect, the present invention provides a display assembly, including any of the above light source modules and a reflective liquid crystal display panel, where the light source module is located on the light emitting side of the reflective liquid crystal display panel.
与现有技术相比,本申请实施例提供了一种高分光比导光板,应用于反射式液晶显示面板的出光侧,通过将第一微结构的面向入光面的斜面设置在合理的角度范围内(27.5°-57.5°),可调整入射至该斜面的光线传播角度,使出射光线峰值角度更靠近反射面的法线方向,将出光面的有效光线的出光角度控制在-5°-25°视场,反射面的无效光线控制在大于50°视场,从而,使得所述高分光比导光板的出光面的有效出光能量与反射面的无效出光能量的比值介于5:1-10:1,以及所述高分光比导光板在正视场范围内的出光面的有效出光能量与反射面的无效出光能量的比值介于10:1-22:1,提高画面对比度,尤其是正视场的画面对比度。Compared with the existing technology, embodiments of the present application provide a high splitting ratio light guide plate, which is applied to the light exit side of a reflective liquid crystal display panel by setting the slope of the first microstructure facing the light incident surface at a reasonable angle. Within the range (27.5°-57.5°), the propagation angle of the light incident on the inclined surface can be adjusted to make the peak angle of the emergent light closer to the normal direction of the reflective surface, and the effective light exit angle of the light exit surface is controlled at -5°- 25° field of view, the ineffective light of the reflective surface is controlled to be greater than the 50° field of view, so that the ratio of the effective light energy of the light emitting surface of the high splitting ratio light guide plate to the ineffective light energy of the reflective surface is between 5:1- 10:1, and the ratio of the effective light output energy of the light output surface of the high split ratio light guide plate to the ineffective light output energy of the reflective surface within the front view field is between 10:1-22:1, which improves the contrast of the picture, especially in front view. Field picture contrast.
图1为本申请实施例提供的高分光比导光板的截面结构示意图;Figure 1 is a schematic cross-sectional structural diagram of a high splitting ratio light guide plate provided by an embodiment of the present application;
图2为本申请实施例提供的第一微结构在高分光比导光板内的位置示意图;Figure 2 is a schematic diagram of the position of the first microstructure in the high splitting ratio light guide plate provided by the embodiment of the present application;
图3为光线在本申请实施例提供的高分光比导光板内的传播示意图;Figure 3 is a schematic diagram of the propagation of light in the high splitting ratio light guide plate provided by the embodiment of the present application;
图4为本申请实施例提供的高分光比导光板的第一微结构的斜面与反射面的夹角和分光比的关系示意图;Figure 4 is a schematic diagram of the relationship between the angle between the inclined surface of the first microstructure and the reflective surface and the light splitting ratio of the high splitting ratio light guide plate provided by the embodiment of the present application;
图5为本申请实施例提供的高分光比导光板的有效出光和无效出光分别与视场角的一种关系示意图;Figure 5 is a schematic diagram of the relationship between the effective light extraction and the ineffective light extraction and the field of view angle of the high splitting ratio light guide plate provided by the embodiment of the present application;
图6为本申请实施例提供的高分光比导光板内第一微结构的一种分布示意图;Figure 6 is a schematic distribution diagram of the first microstructure in the high splitting ratio light guide plate provided by the embodiment of the present application;
图7为本申请实施例提供的高分光比导光板内第二微结构的一种分布示意图;Figure 7 is a schematic distribution diagram of the second microstructure in the high splitting ratio light guide plate provided by the embodiment of the present application;
图8为本申请实施例提供的一种第一微结构在高分比导光板中的放置角度示意图;Figure 8 is a schematic diagram of the placement angle of a first microstructure in a high-resolution light guide plate provided by an embodiment of the present application;
图9为本申请实施例提供的一种高分光比导光板结构示意图;Figure 9 is a schematic structural diagram of a high splitting ratio light guide plate provided by an embodiment of the present application;
图10为本申请实施例提供的另一种高分光比导光板结构示意图;Figure 10 is a schematic structural diagram of another high splitting ratio light guide plate provided by an embodiment of the present application;
图11为本申请实施例提供的高分光比导光板制备方法流程示意图;Figure 11 is a schematic flow chart of a method for preparing a high splitting ratio light guide plate provided by an embodiment of the present application;
图12为本申请实施例提供的一种模具母版制备方法示意图;Figure 12 is a schematic diagram of a mold master preparation method provided by an embodiment of the present application;
图13为本申请实施例提供的一种模头撞击形成微结构的方法示意图;Figure 13 is a schematic diagram of a method for forming microstructures by die impact according to an embodiment of the present application;
图14为本申请实施例提供的一种光源模块的结构示意图;Figure 14 is a schematic structural diagram of a light source module provided by an embodiment of the present application;
图15为本申请实施例提供的一种显示组件的结构示意图;Figure 15 is a schematic structural diagram of a display component provided by an embodiment of the present application;
图16为本申请实施例一的高分光比导光板的反射面和出光面出射的光能量与视场角的关系示意图;Figure 16 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in Embodiment 1 of the present application;
图17为本申请实施例二第一微结构的结构示意图;Figure 17 is a schematic structural diagram of the first microstructure in Embodiment 2 of the present application;
图18为本申请实施二例高分光比导光板的反射面和出光面出射的光能量与视场角的关系示意图;Figure 18 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle according to the second embodiment of the present application;
图19A和图19B为本申请实施例三第一微结构的两种结构示意图;Figures 19A and 19B are two structural schematic diagrams of the first microstructure in Embodiment 3 of the present application;
图20为本申请实施三例高分光比导光板的反射面和出光面出射的光能量与视场角的关系示意图;Figure 20 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in three examples of embodiments of the present application;
图21本申请实施例四第一微结构的结构示意图;Figure 21 is a schematic structural diagram of the first microstructure in Embodiment 4 of the present application;
图22为本申请实施四例高分光比导光板的反射面和出光面出射的光能量与视场角的关系示意图;Figure 22 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in four examples of the present application;
图23本申请实施例五第一微结构的结构示意图;Figure 23 is a schematic structural diagram of the first microstructure in Embodiment 5 of the present application;
图24为本申请实施五例高分光比导光板的反射面和出光面出射的光能量与视场角的关系示意图;Figure 24 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in five examples of the present application;
图25本申请实施例六第一微结构的结构示意图;Figure 25 is a schematic structural diagram of the first microstructure in Embodiment 6 of the present application;
图26为本申请实施六例高分光比导光板的反射面和出光面出射的光能量与视场角的关系示意图;Figure 26 is a schematic diagram of the relationship between the light energy emitted from the reflective surface and the light emitting surface of the high splitting ratio light guide plate and the viewing angle in six examples of the application;
图27A至图27D为本申请参考例提供的4种第一微结构在高分比导光板中的放置角度对应的有效出光和无效出光分别与视场角的关系示意图。27A to 27D are schematic diagrams showing the relationship between the effective light extraction and the ineffective light extraction and the viewing angle corresponding to the placement angles of the four first microstructures in the high-resolution light guide plate provided by the reference example of this application.
为更进一步阐述本发明为达成预定发明目的所采取的技术手段及功效,以下结合附图及较佳实施例,对依据本发明的具体实施方式、结构、特征及其功效,详细说明如下。In order to further elaborate on the technical means and effects adopted by the present invention to achieve the intended invention purpose, the specific implementation manner, structure, features and effects of the present invention are described in detail below in conjunction with the drawings and preferred embodiments.
请参考图1,本申请实施例的高分光比导光板应用于反射式液晶显示面板的出光侧,高分光比导光板包括:Please refer to Figure 1. The high splitting ratio light guide plate according to the embodiment of the present application is applied to the light exit side of the reflective liquid crystal display panel. The high splitting ratio light guide plate includes:
导光板本体1,包括入光面11、出光面12和反射面13,所述入光面11和所述出光面12相对设置,所述入光面11分别与所述反射面13和所述出光面12相接;The light guide plate body 1 includes a light incident surface 11, a light emergent surface 12 and a reflective surface 13. The light incident surface 11 and the light emergent surface 12 are arranged oppositely. The light incident surface 11 is respectively connected with the reflective surface 13 and the reflective surface 13. The light-emitting surfaces 12 are connected;
多个第一微结构2,多个第一微结构2向内凹陷设置于反射面13,每个第一微结构2包括一斜面21,斜面21面向入光面11,斜面21与反射面13的夹角的角度范围为27.5°-57.5°,以使所述高分光比导光板的出光面的有效出光能量与反射面的无效出光能量的比值介于5:1-10:1,以及所述高分光比导光板在正视场范围内的出光面的有效出光能量与反射面的无效出光能量的比值介于10:1-22:1。A plurality of first microstructures 2 are recessed inwardly on the reflective surface 13 . Each first microstructure 2 includes an inclined surface 21 , the inclined surface 21 faces the light incident surface 11 , and the inclined surface 21 and the reflective surface 13 The angle range of the included angle is 27.5°-57.5°, so that the ratio of the effective light-emitting energy of the light-emitting surface of the high splitting ratio light guide plate to the ineffective light-emitting energy of the reflective surface is between 5:1-10:1, and the The ratio of the effective light-emitting energy of the light-emitting surface of the high-split-ratio light guide plate to the ineffective light-emitting energy of the reflective surface within the front field of view ranges from 10:1 to 22:1.
这里,反射面13和出光面12分别与入光面11呈一角度,反射面13和出光面12可呈一角度或平行。优选地,反射面13和出光面12平行,且均与入光面11垂直。Here, the reflective surface 13 and the light-emitting surface 12 are respectively at an angle with the light-incident surface 11. The reflective surface 13 and the light-emitting surface 12 may be at an angle or parallel. Preferably, the reflective surface 13 and the light-emitting surface 12 are parallel and perpendicular to the light-incident surface 11 .
在本实施例中,高分光比导光板的出光面12的有效出光能量与反射面13的无效出光能量的比值也即高分光比导光板的分光比,以下简称为分光比。一般地,应用于反射式液晶显示面板的导光板要求其分光比不小于5:1,且入射至反射式液晶显示面板的最佳角度在0~20°之间,也即,应用于反射式液晶显示面板的导光板的有效出光角度峰值在0~20°之间。In this embodiment, the ratio of the effective light output energy of the light output surface 12 of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface 13 is the splitting ratio of the high splitting ratio light guide plate, hereinafter referred to as the splitting ratio. Generally, the light guide plate used in reflective LCD panels requires that its light splitting ratio is not less than 5:1, and the optimal angle incident on the reflective LCD panel is between 0 and 20°, that is, it is used in reflective LCD panels. The peak effective light emission angle of the light guide plate of the liquid crystal display panel is between 0 and 20°.
这里,高分光比导光板的正视场范围具体指-5°-25°视场范围。Here, the front field of view range of the high splitting ratio light guide plate specifically refers to the field of view range of -5°-25°.
本实施例的高分光比导光板可用于反射式液晶显示器,反射式液晶显示器的高分光比导光板位于反射式液晶显示面板的出光侧,光线从高分光比导光板的出光面12射出后,入射至反射式液晶显示面板上,并经反射式液晶显示面板反射至反射式液晶显示器的光线接收装置或人类观察者等。The high splitting ratio light guide plate of this embodiment can be used in a reflective liquid crystal display. The high splitting ratio light guide plate of the reflective liquid crystal display is located on the light exit side of the reflective liquid crystal display panel. After the light is emitted from the light exit surface 12 of the high splitting ratio light guide plate, The light is incident on the reflective liquid crystal display panel and reflected by the reflective liquid crystal display panel to the light receiving device of the reflective liquid crystal display or a human observer.
请继续参考图1,多个第一微结构2向内凹陷形成于反射面13,每个第一 微结构2包括一斜面21和另一斜面22,斜面21面向入光面11,且斜面21与反射面13的夹角的角度范围为27.5°-57.5°。即,斜面21是朝向入光面11的,斜面21的第一侧边在导光板本体1内起始于反射面13,并向远离入光面11的方向倾斜,使得斜面21与反射面13的夹角的角度范围为27.5°-57.5°,从而,光从入光面11入射后,入射或者反射至第一微结构2的光,将大部分通过第一微结构2的斜面21进行反射。也即,第一微结构2通过斜面21对大部分入射或者反射至第一微结构2的光进行反射。Please continue to refer to FIG. 1 . A plurality of first microstructures 2 are formed inwardly on the reflective surface 13 . Each first microstructure 2 includes an inclined surface 21 and another inclined surface 22 . The inclined surface 21 faces the light incident surface 11 , and the inclined surface 21 The included angle with the reflective surface 13 ranges from 27.5° to 57.5°. That is, the inclined surface 21 faces the light incident surface 11 , and the first side of the inclined surface 21 starts from the reflective surface 13 in the light guide plate body 1 and tilts away from the light incident surface 11 , so that the inclined surface 21 and the reflective surface 13 The angle range of . That is, the first microstructure 2 reflects most of the light incident or reflected to the first microstructure 2 through the slope 21 .
可以理解地,第一微结构2的另一斜面22也可以为其它形状,如弧面或其它不规则形状等,本申请实施例对于此不做限制。It is understandable that the other inclined surface 22 of the first microstructure 2 can also be in other shapes, such as a curved surface or other irregular shapes, and the embodiment of the present application does not limit this.
在一些实施例中,斜面21的第一侧边在导光板本体1内也可以不起始于反射面13,而是起始于导光板本体1内任意位置。同时,为使斜面21向远离入光面11的方向倾斜,斜面21的第二侧边至入光面11的距离大于其第一侧边至入光面11的距离,其中,第一侧边与第二侧边为斜面21相对的两个边,第一侧边或第二侧边至入光面11的距离为第一侧边的中点或第二侧边的中点至入光面11的距离。In some embodiments, the first side of the slope 21 may not start from the reflective surface 13 in the light guide plate body 1 , but may start from any position in the light guide plate body 1 . At the same time, in order to tilt the inclined surface 21 away from the light incident surface 11 , the distance from the second side of the inclined surface 21 to the light incident surface 11 is greater than the distance from the first side of the inclined surface 21 to the light incident surface 11 , where the first side The second side is the two sides opposite to the inclined plane 21. The distance from the first side or the second side to the light incident surface 11 is the midpoint of the first side or the midpoint of the second side to the light incident surface. 11 distance.
在一些实施例中,斜面21的一侧边在导光板本体1内起始于反射面13。In some embodiments, one side of the inclined surface 21 starts from the reflective surface 13 in the light guide plate body 1 .
进一步地,斜面21与反射面13的夹角是指,斜面21与反射面13所在平面的夹角。具体地,请参考图2,线段AB为一参照面在斜面21上截取的线段,其中,参照面为一垂直于反射面13的平面。由于斜面21自反射面13向远离入光面11的方向倾斜,故,线段AB的端点B至入光面11的距离大于端点A至入光面11的距离。Furthermore, the angle between the inclined surface 21 and the reflective surface 13 refers to the angle between the inclined surface 21 and the plane where the reflective surface 13 is located. Specifically, please refer to FIG. 2 . Line segment AB is a line segment cut on the inclined plane 21 by a reference plane, where the reference plane is a plane perpendicular to the reflective surface 13 . Since the inclined surface 21 is inclined away from the light incident surface 11 from the reflective surface 13 , the distance from the end point B of the line segment AB to the light incident surface 11 is greater than the distance from the end point A to the light incident surface 11 .
同时,斜面21与反射面13的夹角也即为角度CAB,也即,α。这里,α的角度范围为27.5°-57.5°。优选地,α的角度范围为32.5°-45°;更为优选地,α的角度范围为35°-43°。At the same time, the angle between the inclined surface 21 and the reflective surface 13 is also the angle CAB, that is, α. Here, the angle range of α is 27.5°-57.5°. Preferably, the angle range of α is 32.5°-45°; more preferably, the angle range of α is 35°-43°.
可以理解地,在较佳情况下,第一微结构2通过斜面21可对超过80%入射或者反射至第一微结构2的光进行反射。It can be understood that in a preferred case, the first microstructure 2 can reflect more than 80% of the light incident or reflected to the first microstructure 2 through the slope 21 .
在本实施例中,第一微结构2在反射面13的分布规则可以为随机分布或按照预设分布规则分布,如,阵列分布、按一分布密度趋势分布等。In this embodiment, the distribution rule of the first microstructures 2 on the reflective surface 13 can be random distribution or distribution according to a preset distribution rule, such as array distribution, distribution according to a distribution density trend, etc.
这里,第一微结构2之间存在间距。Here, there is a spacing between the first microstructures 2 .
本申请实施例在高分光比导光板的反射面13上布设多个第一微结构2,LED发出的光耦合入高分光比导光板后,经过第一微结构2的折射和/或反射后,其传播方向会发生变化。In the embodiment of the present application, a plurality of first microstructures 2 are arranged on the reflective surface 13 of a high splitting ratio light guide plate. After the light emitted by the LED is coupled into the high splitting ratio light guide plate, it is refracted and/or reflected by the first microstructures 2 , its propagation direction will change.
请参考图3,图3为基于本申请实施例的高分光比导光板的光线传播模拟示意图,其中,斜面21与反射面13的夹角为α。Please refer to FIG. 3 , which is a schematic diagram of light propagation simulation of a high splitting ratio light guide plate based on an embodiment of the present application, in which the angle between the inclined surface 21 and the reflective surface 13 is α.
具体地,部分光线经至少一个第一微结构2反射或折射及反射后,最终从出光面12射出。如,图3中出射角为θ1、θ2、θ3对应的光线。Specifically, part of the light is finally emitted from the light exit surface 12 after being reflected or refracted and reflected by at least one first microstructure 2 . For example, in Figure 3, the exit angles are rays corresponding to θ1, θ2, and θ3.
这里,以出射角为θ1的光线L1为例进行说明:光线L1以入射角度γ从高分光比导光板的入光面11耦入,在高分光比导光板内以角度δ向前传播,并以角度η入射到第一微结构2的斜面21上,经斜面21反射后,从高分光比导光板的出光面12以角度θ1射出。Here, the light L1 with the exit angle θ1 is taken as an example for explanation: the light L1 is coupled from the light incident surface 11 of the high splitting ratio light guide plate at the incident angle γ, propagates forward at the angle δ in the high splitting ratio light guide plate, and The light is incident on the inclined surface 21 of the first microstructure 2 at an angle η, is reflected by the inclined surface 21, and is emitted from the light exit surface 12 of the high splitting ratio light guide plate at an angle θ1.
在上述光线L1的传播过程中,满足:During the propagation process of the above light L1, it satisfies:
sin(γ)=n*sin(δ) (1)sin(γ)=n*sin(δ) (1)
其中:n为高分光比导光板基材的折射率。Among them: n is the refractive index of the high splitting ratio light guide plate base material.
η=90°–α–δ (2)η=90°–α–δ (2)
ε=2*η+δ–90° (3)ε=2*η+δ–90° (3)
由上述公式(2)和(3),得到:From the above formulas (2) and (3), we get:
ε=90°–2*α–δ (4)ε=90°–2*α–δ (4)
令从高分光比导光板的出光面的出射角θ1~0°,则有ε=0°;Let the emission angle from the light emission surface of the high splitting ratio light guide plate be θ1~0°, then ε=0°;
则公式(4)简化为:Then formula (4) is simplified to:
α=45°–δ/2 (5)α=45°–δ/2 (5)
由公式(1)和(5),得到:From formulas (1) and (5), we get:
α=45°–arcsin(sin(γ)/n)/2 (6)α=45°–arcsin(sin(γ)/n)/2 (6)
显然,对于特定折射率的导光板基材,为使光线以垂直角度或较小的角度出射从高分光比导光板的出光面12射出,可合理设置第一微结构2的斜面21 与反射面13的夹角α。Obviously, for the light guide plate base material with a specific refractive index, in order to make the light emit from the light exit surface 12 of the high splitting ratio light guide plate at a vertical angle or a smaller angle, the slope 21 and the reflective surface of the first microstructure 2 can be reasonably set. The angle α of 13.
这里,优选地,第一微结构2的斜面21与反射面13的夹角α的角度范围为27.5°-57.5°。Here, preferably, the angle α between the inclined surface 21 of the first microstructure 2 and the reflective surface 13 ranges from 27.5° to 57.5°.
同时,部分光线也会从高分光比导光板的反射面13射出,并以较大的出射角出射,该部分光线为无效的光线。例如,图3中的光线L2.At the same time, part of the light will also emit from the reflective surface 13 of the high splitting ratio light guide plate at a larger exit angle, and this part of the light will be invalid light. For example, ray L2 in Figure 3.
另外,还有一部分光线在未入射至第一微结构2之前,由于全反射,将一直在高分光比导光板内传播。例如,图3中的光线L3。In addition, some of the light will always propagate in the high splitting ratio light guide plate due to total reflection before it is incident on the first microstructure 2 . For example, ray L3 in Figure 3.
进一步地,请继续参考图3,基于本申请实施例的高分光比导光板,有效光线的密度大于无效光线的密度,其中,有效光线的密度为从单位出光面12射出的有效光线数量,无效光线的密度为从单位反射面13射出的无效光线数量。Further, please continue to refer to Figure 3. Based on the high splitting ratio light guide plate of the embodiment of the present application, the density of effective light is greater than the density of ineffective light, where the density of effective light is the number of effective light emitted from the unit light exit surface 12, and the ineffective light The density of light is the number of ineffective light rays emitted from the unit reflection surface 13 .
进一步地,高分比导光板上第一微结构的斜面21与反射面13的夹角和高分光比导光板的分光比满足如下关系:Further, the angle between the inclined surface 21 of the first microstructure on the high-fraction light guide plate and the reflective surface 13 and the splitting ratio of the high-dimension ratio light guide plate satisfy the following relationship:
y=0.1159x
2+1.7062x+2.9168 (7)
y=0.1159x 2 +1.7062x+2.9168 (7)
在上述公式(7)中,y为分光比,x为斜面21与反射面13的夹角,单位为度。In the above formula (7), y is the splitting ratio, and x is the angle between the inclined surface 21 and the reflective surface 13, in degrees.
基于本申请实施例提供的高分光比导光板,请参考图4,当斜面21与反射面13的夹角设置在27.5°-57.5°时,高分光比导光板的分光比可介于5:1-10:1。Based on the high splitting ratio light guide plate provided in the embodiment of the present application, please refer to Figure 4. When the angle between the inclined surface 21 and the reflective surface 13 is set at 27.5°-57.5°, the splitting ratio of the high splitting ratio light guide plate can be between 5: 1-10:1.
具体地,请继续参考图4,当斜面21与反射面13的夹角设置在27.5°时,高分光比导光板的分光比为5:1;当斜面21与反射面13的夹角设置在42.5°时,高分光比导光板的分光比为9.6:1。Specifically, please continue to refer to Figure 4. When the angle between the bevel 21 and the reflective surface 13 is set at 27.5°, the light splitting ratio of the high splitting ratio light guide plate is 5:1; when the angle between the bevel 21 and the reflective surface 13 is set at At 42.5°, the light splitting ratio of the high splitting ratio light guide plate is 9.6:1.
进一步地,当高分光比导光板的斜面21与反射面13的夹角设置在42.5°时,图5为高分光比导光板的有效出光能量和无效出光能量分别与视场角的关系示意图,请参考图5,高分光比导光板的有效出光角度峰值在0°左右,75%的有效出光能量集中在正视场(-5°-25°)内;无效出光角度峰值在73°左右,只有25%的无效出光能量集中在正视场(-5°-25°)内;分光比为9.6:1,正视场内分光比为22:1,极大地提高了本申请高分光比导光板在正视场的分光比。Further, when the angle between the inclined surface 21 of the high splitting ratio light guide plate and the reflective surface 13 is set at 42.5°, Figure 5 is a schematic diagram of the relationship between the effective light output energy and the ineffective light output energy of the high splitting ratio light guide plate and the field of view angle respectively. Please refer to Figure 5. The peak value of the effective light emission angle of the high splitting ratio light guide plate is around 0°, and 75% of the effective light emission energy is concentrated in the front field of view (-5°-25°). The peak value of the ineffective light emission angle is around 73°. Only 25% of the ineffective light energy is concentrated in the front view field (-5°-25°); the split ratio is 9.6:1, and the split ratio in the front view field is 22:1, which greatly improves the performance of the high splitting ratio light guide plate of the present application in front view The splitting ratio of the field.
综上,基于本申请实施例所提供的高分光比导光板,通过将第一微结构的面向入光面的斜面设置在合理的角度范围内(27.5°-57.5°),可调整入射至该斜面的光线传播角度,使出射光线峰值角度更靠近反射面的法线方向,将出光面的有效光线的出光角度控制在-5°-25°视场,反射面的无效光线控制在大于50°视场,从而,使得使所述高分光比导光板的出光面的有效出光能量与反射面的无效出光能量的比值介于5:1-10:1,以及所述高分光比导光板在正视场范围内的出光面的有效出光能量与反射面的无效出光能量的比值介于10:1-22:1,提高画面对比度,尤其是正视场的画面对比度。In summary, based on the high splitting ratio light guide plate provided in the embodiment of the present application, by setting the slope of the first microstructure facing the light incident surface within a reasonable angle range (27.5°-57.5°), the incident light can be adjusted to the The light propagation angle of the inclined surface makes the peak angle of the emergent light closer to the normal direction of the reflective surface. The effective light exit angle of the light exit surface is controlled within the field of view of -5°-25°, and the ineffective light of the reflective surface is controlled to be greater than 50°. The field of view is such that the ratio of the effective light output energy of the light output surface of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface is between 5:1-10:1, and the high splitting ratio light guide plate is viewed from the front The ratio of the effective light-emitting energy of the light-emitting surface within the field range to the ineffective light-emitting energy of the reflective surface is between 10:1-22:1, which improves the picture contrast, especially the picture contrast in the front view field.
在一些实施例中,请继续参考图1,高分光比导光板还包括:In some embodiments, please continue to refer to Figure 1. The high splitting ratio light guide plate also includes:
多个第二微结构3,多个第二微结构3向内凹陷设置于反射面13,每个第二微结构3包括一弧面31,弧面31面向所述入光面11。A plurality of second microstructures 3 are recessed inwardly on the reflective surface 13 . Each second microstructure 3 includes an arcuate surface 31 , and the arcuate surface 31 faces the light incident surface 11 .
具体地,多个第二微结构3向内凹陷形成于反射面13,每个第二微结构3包括一弧面31,该弧面31面向入光面11。即,弧面31是朝向入光面11的,弧面31的第三侧边在导光板本体1内起始于反射面13,并向远离入光面11的方向倾斜,从而,光从入光面11入射后,入射或者反射至第二微结构3的光,将大部分通过第二微结构3的弧面31进行反射。也即,第二微结构3通过弧面31对大部分入射或者反射至第二微结构3的光进行反射。Specifically, a plurality of second microstructures 3 are formed inwardly on the reflective surface 13 , and each second microstructure 3 includes an arc surface 31 , and the arc surface 31 faces the light incident surface 11 . That is, the arc surface 31 faces the light incident surface 11, and the third side of the arc surface 31 starts from the reflective surface 13 in the light guide plate body 1 and tilts away from the light incident surface 11, so that the light passes from the incident surface 11 to the light incident surface 11. After the light surface 11 is incident, most of the light incident or reflected to the second microstructure 3 will be reflected through the arc surface 31 of the second microstructure 3 . That is, the second microstructure 3 reflects most of the light incident or reflected to the second microstructure 3 through the arc surface 31 .
在一些实施例中,弧面31的第三侧边在导光板本体1内也可以不起始于反射面13,而是起始于导光板本体1内任意位置。同时,为使弧面31向远离入光面11的方向倾斜,弧面31的第四侧边至入光面11的距离大于其第三侧边至入光面11的距离,其中,第四侧边与第三侧边为弧面31相对的两个边,第三侧边或第四侧边至入光面11的距离为第三侧边的中点或第四侧边的中点至入光面11的距离。In some embodiments, the third side of the arcuate surface 31 may not start from the reflective surface 13 in the light guide plate body 1 , but may start from any position in the light guide plate body 1 . At the same time, in order to tilt the arc surface 31 away from the light incident surface 11 , the distance from the fourth side of the arc surface 31 to the light incident surface 11 is greater than the distance from the third side of the arc surface 31 to the light incident surface 11 , where the fourth side The side and the third side are two opposite sides of the arc surface 31. The distance from the third side or the fourth side to the light incident surface 11 is from the midpoint of the third side or the midpoint of the fourth side to The distance from the light incident surface 11.
在一些实施例中,弧面31为光滑规则弧面。In some embodiments, the arc surface 31 is a smooth regular arc surface.
可以理解地,在较佳情况下,第二微结构3通过弧面31对超过80%入射或者反射至第二微结构3的光进行反射。It can be understood that, in a preferred situation, the second microstructure 3 reflects more than 80% of the light incident or reflected to the second microstructure 3 through the arcuate surface 31 .
在本实施例中,弧面31凸向入光面11,或者,弧面31凹向入光面11。优选地,弧面31凸向入光面11。In this embodiment, the arc surface 31 is convex toward the light incident surface 11 , or the arc surface 31 is concave toward the light incident surface 11 . Preferably, the arc surface 31 is convex toward the light incident surface 11 .
在本实施例中,第二微结构3在反射面13的分布规则可以为随机分布或按照预设分布规则分布,如,阵列分布、按一分布密度趋势分布等。In this embodiment, the distribution rule of the second microstructure 3 on the reflective surface 13 can be random distribution or distribution according to a preset distribution rule, such as array distribution, distribution according to a distribution density trend, etc.
进一步地,第二微结构3之间、第一微结构2和第二微结构3之间存在间距。Further, there is a gap between the second microstructures 3 and between the first microstructures 2 and the second microstructures 3 .
本申请实施例在入光面侧引入多个第二微结构3,在入光面侧将光打散,破坏光的定向传播规律,可消除导光板入光侧的Hotspot现象(即,导光板在用LED作光源时,由于LED光源的发散角受到限制,在导光板靠近LED光源的区域出现光柱亮,而产生亮暗不均的现象。这种现象降低了导光板出光的均匀性,同时也影响着背光的主观效果),并调整整个导光板出光的均匀性。The embodiment of the present application introduces a plurality of second microstructures 3 on the light entrance side to disperse the light on the light entrance side, destroy the directional propagation law of light, and eliminate the Hotspot phenomenon on the light entrance side of the light guide plate (i.e., the light guide plate When using LED as the light source, due to the limited divergence angle of the LED light source, the light beam appears bright in the area of the light guide plate close to the LED light source, resulting in uneven light and dark. This phenomenon reduces the uniformity of the light output from the light guide plate, and at the same time It also affects the subjective effect of the backlight) and adjusts the uniformity of light output from the entire light guide plate.
在一些实施例中,第一微结构2的斜面21与反射面13的夹角为32.5°-45°。In some embodiments, the angle between the inclined surface 21 of the first microstructure 2 and the reflective surface 13 is 32.5°-45°.
在本实施例中,第一微结构2的斜面21与反射面13的夹角为32.5°-52.5°时,高分光比导光板的出光面的有效出光能量与反射面的无效出光能量的比值可介于7:1~10:1。In this embodiment, when the angle between the inclined surface 21 of the first microstructure 2 and the reflective surface 13 is 32.5°-52.5°, the ratio of the effective light output energy of the light output surface of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface It can range from 7:1 to 10:1.
在一些实施例中,第一微结构2为棱锥体、棱柱体、部分球体和部分圆柱体中的一种或几种。In some embodiments, the first microstructure 2 is one or more of a pyramid, a prism, a partial sphere and a partial cylinder.
具体地,在一实施例中,第一微结构3为棱锥体,棱锥体的底面与反射面13在同一平面,则第一微结构2的斜面21即为棱锥体的一侧面,该侧面面向入光面11。Specifically, in one embodiment, the first microstructure 3 is a pyramid, and the bottom surface of the pyramid is on the same plane as the reflective surface 13 . Then the inclined surface 21 of the first microstructure 2 is a side surface of the pyramid, and the side surface faces Light incident surface 11.
可以理解地,第一微结构3还可以为棱台。It can be understood that the first microstructure 3 can also be a prism.
在另一实施例中,第一微结构3为棱柱体,棱柱体的底面与反射面13在同一平面,且棱柱体的棱边在导光板本体1内自反射面向远离入光面11方向倾斜,则第一微结构2的斜面21即为棱柱体的一侧面,该侧面面向入光面11。In another embodiment, the first microstructure 3 is a prism, the bottom surface of the prism is on the same plane as the reflective surface 13 , and the edges of the prism are inclined away from the light incident surface 11 from the reflective surface in the light guide plate body 1 , then the inclined surface 21 of the first microstructure 2 is a side surface of the prism, and the side surface faces the light incident surface 11 .
在另一实施例中,第一微结构3为部分球体,部分球体可为基于一倾斜面截取的球体的一部分,该部分球体包括该倾斜面和球体的一部分,该倾斜面面向入光面11,且与反射面13的夹角的角度范围为27.5°-57.5°,该倾斜面即为第一微结构2的斜面21。In another embodiment, the first microstructure 3 is a partial sphere, and the partial sphere can be a part of a sphere intercepted based on an inclined plane. The partial sphere includes the inclined plane and a part of the sphere, and the inclined plane faces the light incident surface 11 , and the included angle with the reflective surface 13 ranges from 27.5° to 57.5°, and this inclined surface is the inclined surface 21 of the first microstructure 2 .
可以理解地,部分球体可以为半球体、1/4球体、1/8球体等。It can be understood that the partial sphere can be a hemisphere, a 1/4 sphere, a 1/8 sphere, etc.
在还有一实施例中,第一微结构3为部分圆柱体,部分圆柱体可为基于一倾斜面截取的圆柱体的一部分,该部分圆柱体包括一倾斜面和部分圆柱体,该 倾斜面面向入光面11,且与反射面13的夹角的角度范围为27.5°-57.5°,该倾斜面即为第一微结构2的斜面21。In another embodiment, the first microstructure 3 is a partial cylinder, and the partial cylinder may be a part of a cylinder cut based on an inclined plane. The partial cylinder includes an inclined plane and a partial cylinder, and the inclined plane faces The angle between the light incident surface 11 and the reflective surface 13 ranges from 27.5° to 57.5°. This inclined surface is the inclined surface 21 of the first microstructure 2 .
可以理解地,部分圆柱体可以为1/2圆柱体、1/4圆柱体、1/8圆柱体等。It can be understood that the partial cylinder can be 1/2 cylinder, 1/4 cylinder, 1/8 cylinder, etc.
显然地,以上仅为第一微结构2的一些具体结构的举例,本发明实施例对第一微结构2的具体结构并不限于此,其还可以为其他规则的或不规则的结构,而只需确保其具有一斜面,该斜面面向入光面11,且与反射面13的夹角的角度范围为27.5°-57.5°。Obviously, the above are only examples of some specific structures of the first microstructure 2. The specific structure of the first microstructure 2 in the embodiment of the present invention is not limited to this. It can also be other regular or irregular structures. It only needs to be ensured that it has an inclined surface, which faces the light incident surface 11 , and the angle range between the inclined surface and the reflective surface 13 is 27.5°-57.5°.
在一些实施例中,第一微结构2的斜面21为光学光滑面,所述斜面21的粗糙度Ra为30nm-150nm。例如,斜面21的表面粗糙度为100nm等,从而可对入射或反射至其上的光线进行镜面反射。In some embodiments, the bevel 21 of the first microstructure 2 is an optically smooth surface, and the roughness Ra of the bevel 21 is 30 nm-150 nm. For example, the surface roughness of the inclined surface 21 is 100 nm, etc., so that the light incident or reflected thereon can be specularly reflected.
在一些实施例中,第二微结构3为半球形、圆柱形、水滴状和马蹄形中的一种或几种。In some embodiments, the second microstructure 3 is one or more of a hemispherical shape, a cylindrical shape, a water drop shape, and a horseshoe shape.
具体地,在一实施例中,第二微结构3为半球形,半球形的底面与反射面13在同一平面,则第二微结构3的弧面31即为半球形的部分球面,该部分球面面向入光面11。这里,可以理解的,第二微结构3还可以为部分球形,即球形的一部分,如,1/2球形、1/4球形、1/8球形等,第二微结构3的弧面31为该部分球形的全部或部分球面,该全部或部分球面面向入光面11。Specifically, in one embodiment, the second microstructure 3 is hemispherical, and the bottom surface of the hemisphere is on the same plane as the reflective surface 13 , so the arc surface 31 of the second microstructure 3 is a partial spherical surface of the hemisphere. The spherical surface faces the light incident surface 11. Here, it can be understood that the second microstructure 3 can also be partially spherical, that is, a part of the sphere, such as 1/2 sphere, 1/4 sphere, 1/8 sphere, etc. The arc surface 31 of the second microstructure 3 is The partial spherical surface is all or part of the spherical surface, and the whole or part of the spherical surface faces the light incident surface 11 .
在另一实施例中,第二微结构3为圆柱形,圆柱形的底面与反射面13在同一平面,且圆柱的轴在导光板本体1内自反射面13向远离入光面11方向倾斜,则第二微结构3的弧面31即为圆柱形的部分侧面,该部分侧面面向入光面11。In another embodiment, the second microstructure 3 is cylindrical, the bottom surface of the cylindrical shape is on the same plane as the reflective surface 13 , and the axis of the cylinder is inclined away from the reflective surface 13 in the direction away from the light incident surface 11 in the light guide plate body 1 , then the arc surface 31 of the second microstructure 3 is a partial side surface of the cylinder, and this partial side surface faces the light incident surface 11 .
在另一实施例中,第二微结构3为水滴状,水滴状的轴线在导光板本体1内自反射面向远离入光面11方向倾斜,第二微结构3的弧面31即为水滴状结构的部分外表面,该部分外表面面向入光面11。In another embodiment, the second microstructure 3 is in the shape of a water drop. The axis of the water drop shape is inclined away from the light incident surface 11 from the reflective surface in the light guide plate body 1 . The arc surface 31 of the second micro structure 3 is in the shape of a water drop. Part of the outer surface of the structure, this part of the outer surface faces the light incident surface 11.
在还有一实施例中,第二微结构3为马蹄形的轴线在导光板本体1内自反射面向远离入光面11方向倾斜,第二微结构3的弧面31即为马蹄形结构的部分外表面,该部分外表面面向入光面11。In another embodiment, the axis of the second microstructure 3 is a horseshoe shape and the self-reflective surface in the light guide plate body 1 is inclined away from the light incident surface 11 . The arc surface 31 of the second microstructure 3 is part of the outer surface of the horseshoe-shaped structure. , the outer surface of this part faces the light incident surface 11.
可以理解地,以上仅为第二微结构3的一些具体结构的举例,本发明实施例对第二微结构3的具体结构并不限于此,其还可以为其他规则的或不规则的结构,而只需确保其具有一弧面,该弧面面向入光面11,且较佳的,弧面为规则曲面。It can be understood that the above are only examples of some specific structures of the second microstructure 3. The specific structure of the second microstructure 3 in the embodiment of the present invention is not limited to this. It can also be other regular or irregular structures. It only needs to be ensured that it has an arc surface facing the light incident surface 11, and preferably, the arc surface is a regular curved surface.
在一些实施例中,第二微结构3的弧面31为光学光滑面,所述弧面31的粗糙度为30nm-150nm。例如,弧面31的表面粗糙度为100nm,从而可对入射或反射至其上的光线进行镜面反射。In some embodiments, the arc surface 31 of the second microstructure 3 is an optically smooth surface, and the roughness of the arc surface 31 is 30 nm-150 nm. For example, the surface roughness of the curved surface 31 is 100 nm, so that the light incident or reflected thereon can be specularly reflected.
在一些实施例中,请参考图6,任意两个相邻的所述第一微结构2之间的第一间距随所述两个相邻的所述第一微结构2至所述入光面11的第一平均距离的增大而减小,且所述第一间距与所述第一平均距离满足以所述第一平均距离为自变量、以所述第一间距为因变量的指数函数关系。In some embodiments, please refer to FIG. 6 , the first spacing between any two adjacent first microstructures 2 varies from the two adjacent first microstructures 2 to the incident light. The first average distance of the surface 11 decreases as the first distance increases, and the first distance and the first average distance satisfy an index with the first average distance as the independent variable and the first distance as the dependent variable. Functional relationship.
这里,请参考图6,以相邻的两个第一微结构M和N为例,第一平均距离是指第一微结构M至入光面11的距离d1和第一微结构N至入光面11的距离d2的平均值,即,第一平均距离d3为(d1+d2)/2。其中,在确定第一微结构M至入光面11的距离d1和第一微结构N至入光面11的距离d2时,分别基于第一微结构M和第一微结构N的相同的结构位置进行确定,例如:分别基于第一微结构M上距离入光面最近的点和第一微结构N上距离入光面最近的点确定d1和d2。可以理解地,确定d1和d2时,还可以基于第一微结构M和第一微结构N上距离入光面最远的点、几何中心、重力中心等进行确定。Here, please refer to Figure 6. Taking two adjacent first microstructures M and N as an example, the first average distance refers to the distance d1 from the first microstructure M to the light incident surface 11 and the distance d1 from the first microstructure N to the light incident surface 11. The average value of the distance d2 of the light surface 11, that is, the first average distance d3 is (d1+d2)/2. Among them, when determining the distance d1 from the first microstructure M to the light incident surface 11 and the distance d2 from the first microstructure N to the light incident surface 11, they are based on the same structures of the first microstructure M and the first microstructure N respectively. The position is determined, for example, d1 and d2 are determined based on the point on the first microstructure M that is closest to the light incident surface and the point on the first microstructure N that is closest to the light incident surface. It is understandable that when d1 and d2 are determined, the determination can also be based on the point on the first microstructure M and the first microstructure N that is farthest from the light incident surface, the geometric center, the center of gravity, etc.
在本实施例中,第一平均距离d3与第一间距D1的指数函数关系可以表示如下:In this embodiment, the exponential function relationship between the first average distance d3 and the first distance D1 can be expressed as follows:
D1=a*(d3)
b+D0 (8)
D1=a*(d3) b +D0 (8)
在上述公式(8)中,a、b均为常数,且0<a<1,1<b<5,D0为一第一微结构2至入光面11的预设距离,如:D0为与入光面11距离最小的第一微结构2至入光面11的距离。In the above formula (8), a and b are constants, and 0<a<1, 1<b<5, D0 is the preset distance from a first microstructure 2 to the light incident surface 11, such as: D0 is The distance from the first microstructure 2 to the light incident surface 11 which is the smallest distance from the light incident surface 11 .
在一些实施例中,从入光面11至远离入光面11方向,第一微结构2在反射面13上的分布密度呈增大趋势。其中,从入光面11至远离入光面11方向是指,在导光板本体1的反射面13上,从入光面11至其相对面的方向。例如,从入光面11至远离入光面11方向为图5所示的方向S。沿方向S,第一微结构2在反射面13的分布密度逐渐增大。In some embodiments, the distribution density of the first microstructures 2 on the reflective surface 13 tends to increase from the light incident surface 11 to the direction away from the light incident surface 11 . The direction from the light incident surface 11 to the direction away from the light incident surface 11 refers to the direction from the light incident surface 11 to its opposite surface on the reflective surface 13 of the light guide plate body 1 . For example, the direction from the light incident surface 11 to the direction away from the light incident surface 11 is the direction S shown in FIG. 5 . Along the direction S, the distribution density of the first microstructures 2 on the reflective surface 13 gradually increases.
进一步地,可将反射面13自入光面11起依次划分多个区域,在自入光面11起的多个区域中,与入光面11距离越大的区域的第一微结构2的密度越大。这里,多个区域可以为反射面8上相同面积大小的区域,也可为不同面积大小的区域,且,多个区域的面积可以根据实际应用需要设置为一个较小的面积单 位,如,平方毫米、平方微米等,以更为精确的控制第一微结构2在导光板本体1上的分布。Furthermore, the reflective surface 13 can be divided into multiple regions in sequence starting from the light incident surface 11 . Among the multiple regions starting from the light incident surface 11 , the first microstructure 2 in the region that is farther away from the light incident surface 11 is smaller. The greater the density. Here, the multiple areas can be areas of the same size on the reflective surface 8 or areas of different sizes, and the areas of the multiple areas can be set to a smaller area unit according to actual application needs, such as square millimeters, square micrometers, etc., to more accurately control the distribution of the first microstructure 2 on the light guide plate body 1.
具体地,请继续参考图6,将反射面13自入光面11起依次划分区域A、区域B、区域C和区域D,第一微结构2在区域A、区域B、区域C和区域D的密度依次增大。Specifically, please continue to refer to Figure 6. The reflective surface 13 is divided into areas A, area B, area C and area D in order from the light incident surface 11. The first microstructure 2 is in area A, area B, area C and area D. The density increases successively.
进一步地,在一些实施例中,请参考图7,任意两个相邻的所述第二微结构3之间的第二间距随所述两个所述第二微结构3至所述入光面11的第二平均距离的增大而增大,且所述第二间距与所述平均距离满足以所述第二平均距离为自变量、以所述第二间距为因变量的指数函数关系。Further, in some embodiments, please refer to FIG. 7 , the second spacing between any two adjacent second microstructures 3 varies from the two second microstructures 3 to the incident light. The second average distance of the surface 11 increases with the increase, and the second distance and the average distance satisfy the exponential function relationship with the second average distance as the independent variable and the second distance as the dependent variable. .
这里,请参考图7,以相邻的两个第二微结构P和Q为例,第二平均距离是指第二微结构P至入光面11的距离d4和第二微结构Q至入光面11的距离d5的平均值,即,第二平均距离d6为(d4+d5)/2。其中,在确定第二微结构P至入光面11的距离d4和第二微结构Q至入光面11的距离d5时,分别基于第二微结构P和第二微结构Q的相同的结构位置进行确定,例如:分别基于第二微结构P上距离入光面最近的点和第二微结构Q上距离入光面最近的点确定d4和d5。可以理解地,确定d4和d5时,还可以基于第二微结构P和第二微结构Q上距离入光面最远的点、几何中心、重力中心等进行确定。Here, please refer to Figure 7. Taking two adjacent second microstructures P and Q as an example, the second average distance refers to the distance d4 from the second microstructure P to the light incident surface 11 and the distance d4 from the second microstructure Q to the light incident surface. The average value of the distance d5 of the smooth surface 11, that is, the second average distance d6 is (d4+d5)/2. Among them, when determining the distance d4 from the second microstructure P to the light incident surface 11 and the distance d5 from the second microstructure Q to the light incident surface 11, they are based on the same structures of the second microstructure P and the second microstructure Q respectively. The position is determined, for example, d4 and d5 are determined based on the point on the second microstructure P that is closest to the light incident surface and the point on the second microstructure Q that is closest to the light incident surface. It is understandable that when d4 and d5 are determined, they can also be determined based on the point on the second microstructure P and the second microstructure Q that is farthest from the light incident surface, the geometric center, the center of gravity, etc.
在本实施例中,第二平均距离d6与第二间距D2的指数函数关系可以表示如下:In this embodiment, the exponential function relationship between the second average distance d6 and the second distance D2 can be expressed as follows:
D2=e*(1/d6)
f+D` (9)
D2=e*(1/d6) f +D` (9)
在上述公式(9)中,e、f均为常数,且0<e<1,1<f<10,D`为一第二微结构3至入光面11的预设距离,如:D`为与入光面11距离最小的第二微结构3的至入光面11的距离。In the above formula (9), e and f are constants, and 0<e<1, 1<f<10, D` is the preset distance from a second microstructure 3 to the light incident surface 11, such as: D ` is the distance from the second microstructure 3 with the smallest distance to the light incident surface 11 to the light incident surface 11 .
在一些实施例中,从入光面11至远离入光面11方向,第二微结构3在反射面13上的分布密度呈减小趋势。In some embodiments, the distribution density of the second microstructure 3 on the reflective surface 13 tends to decrease from the light incident surface 11 to the direction away from the light incident surface 11 .
这里,沿方向S,第二微结构3在反射面13的分布密度逐渐减小。Here, along the direction S, the distribution density of the second microstructure 3 on the reflective surface 13 gradually decreases.
在本实施例中,第二微结构3仅设于预设区域内,该预设区域可为部分或全部反射面11。In this embodiment, the second microstructure 3 is only provided in a predetermined area, and the preset area may be part or all of the reflective surface 11 .
例如,该预设区域可为反射面11上自入光面11起至远离入光面11的1/3-1/2 的区域。也即,预设区域占整个反射面的1/3-1/2,起始于入光面11与反射面13的相接处。For example, the preset area may be a 1/3-1/2 area on the reflective surface 11 from the light incident surface 11 to a distance away from the light incident surface 11 . That is, the preset area occupies 1/3-1/2 of the entire reflective surface, starting from the junction between the light incident surface 11 and the reflective surface 13 .
进一步地,可将预设区域自入光面11起依次划分多个区域,在自入光面11起的多个区域中,与入光面11距离越大的区域的第二微结构3的密度越小。这里,多个区域可以为预设区域内相同面积大小的区域,也可为不同面积大小的区域,且,多个区域的面积可以根据实际应用需要设置为一个较小的面积单位,如,平方毫米、平方微米等,以更为精确的控制预设区域在导光板本体1上的分布。Furthermore, the preset area can be divided into multiple areas in sequence starting from the light incident surface 11 . Among the multiple areas starting from the light incident surface 11 , the second microstructure 3 in the area that is farther away from the light incident surface 11 is smaller. The density is smaller. Here, the multiple areas can be areas of the same size within the preset area, or areas of different sizes, and the areas of the multiple areas can be set to a smaller area unit according to actual application needs, such as square millimeters, square micrometers, etc., to more accurately control the distribution of the preset area on the light guide plate body 1.
具体地,请继续参考图7,将预设区域自入光面11起依次划分区域E、区域F、区域G和区域H,预设区域在区域E、区域F、区域G和区域H的密度依次减小。Specifically, please continue to refer to Figure 7. The preset area is divided into area E, area F, area G and area H in order from the light incident surface 11. The density of the preset area in area E, area F, area G and area H is Decrease in turn.
由于具有斜面设计的第一微结构2的导光效率高,在入光面11附近设置的数量较少,同时,增加导光效率偏低的第二微结构3,两者结合能够有效减少前光模组在LED灯条附近的热斑或光斑现象,提升画面显示品味。Since the first microstructures 2 with bevel design have high light-guiding efficiency, a small number of them are provided near the light-incident surface 11. At the same time, the second microstructures 3 with low light-guiding efficiency are added. The combination of the two can effectively reduce the number of front-end microstructures. The hot spot or light spot phenomenon of the light module near the LED light bar improves the quality of the screen display.
在一些实施例中,第一微结构2的长度和宽度的范围均为10um-40um。In some embodiments, the length and width of the first microstructure 2 range from 10um to 40um.
在一些实施例中,第一微结构2的深度范围为3um-20um。In some embodiments, the depth of the first microstructure 2 ranges from 3um to 20um.
在一些实施例中,第二微结构3的长度和宽度的范围均为5um-20um。In some embodiments, the length and width of the second microstructure 3 are both in the range of 5um-20um.
在一些实施例中,第二微结构3的深度范围为3um-15um。In some embodiments, the depth of the second microstructure 3 ranges from 3um to 15um.
这里,建立空间坐标系,以更好地表述第一微结构2和第二微结构3的尺寸。具体地,请参考图8,以第一微结构2在空间坐标系中的尺寸为例进行说明。其中,入光面11至其相对面方向为X轴方向,第一侧面14至其相对面方向为Y轴方向,反射面13至远离其相对面方向为Z轴方向。Here, a spatial coordinate system is established to better describe the dimensions of the first microstructure 2 and the second microstructure 3 . Specifically, please refer to FIG. 8 , taking the size of the first microstructure 2 in the spatial coordinate system as an example for explanation. The direction from the light incident surface 11 to the opposite surface is the X-axis direction, the direction from the first side surface 14 to the opposite surface is the Y-axis direction, and the direction from the reflective surface 13 away from the opposite surface is the Z-axis direction.
则,第一微结构2在X轴方向的长度L和Y轴方向的宽度W的范围均为10um-40um,优选为20um-30um,更佳地为25um-30um;第一微结构2在Z轴方向的长度h(即,深度)为3um-20um,优选为10um-20um,更加地为10um-15um。Then, the length L in the X-axis direction and the width W in the Y-axis direction of the first microstructure 2 are both in the range of 10um-40um, preferably 20um-30um, and more preferably 25um-30um; the first microstructure 2 is in the Z The length h (ie, depth) in the axial direction is 3um-20um, preferably 10um-20um, more preferably 10um-15um.
相应地,第二微结构3在X轴方向的长度和Y轴方向的长度宽度的范围均为5um-20um,优选为10um-20um,更佳地为15um-20um;第二微结构3在Z轴方向的深度为3um-15um,优选为3um-10um,更加地为3um-5um。Correspondingly, the length and width of the second microstructure 3 in the X-axis direction and the Y-axis direction are both in the range of 5um-20um, preferably 10um-20um, and more preferably 15um-20um; the second microstructure 3 is in the Z The depth in the axial direction is 3um-15um, preferably 3um-10um, more preferably 3um-5um.
在一些实施例中,入光面11上设置有V形棱镜结构4。In some embodiments, a V-shaped prism structure 4 is provided on the light incident surface 11 .
具体地,请参考图9和图10,入光面11上设置V形棱镜结构4,可以调整 光源的光线进入高分光比导光板的角度分布。Specifically, please refer to Figures 9 and 10. A V-shaped prism structure 4 is provided on the light incident surface 11, which can adjust the angular distribution of the light from the light source entering the high splitting ratio light guide plate.
在本实施例中,V形棱镜结构4为棱镜体、柱透镜体、或棱镜体与柱透镜的混合体。In this embodiment, the V-shaped prism structure 4 is a prism body, a cylindrical lens body, or a mixture of a prism body and a cylindrical lens.
在一些实施例中,导光板本体1的折射率大于空气的折射率,例如,导光板本体1的折射率为1.59。In some embodiments, the refractive index of the light guide plate body 1 is greater than the refractive index of air. For example, the refractive index of the light guide plate body 1 is 1.59.
在一些实施例中,导光板本体1可以由单一高分子材料构成,也可以由两种或两种以上高分子材料分层组合而成。In some embodiments, the light guide plate body 1 may be composed of a single polymer material, or may be composed of a layered combination of two or more polymer materials.
在一些实施例中,多个第一微结构2与导光板本体1为一体化结构,和/或,多个第二微结构3与导光板本体1为一体化结构。In some embodiments, the plurality of first microstructures 2 and the light guide plate body 1 are integrated structures, and/or the plurality of second microstructures 3 and the light guide plate body 1 are integrated structures.
在一种实施方式中,导光板本体1和第一微结构2以塑胶材料一体成型,和/或,导光板本体1和第二微结构3以塑胶材料一体成型,其中,塑胶材料可为聚碳酸酯(PC),聚甲基丙烯酸甲酯(PMMA)等。In one embodiment, the light guide plate body 1 and the first microstructure 2 are integrally formed with a plastic material, and/or the light guide plate body 1 and the second microstructure 3 are integrally formed with a plastic material, where the plastic material can be polyethylene. Carbonate (PC), polymethylmethacrylate (PMMA), etc.
本申请还提供了一种高分光比导光板的制备方法,请参考图11,包括:This application also provides a method for preparing a high splitting ratio light guide plate. Please refer to Figure 11, including:
步骤S1:提供一导光板本体,所述导光板本体包括入光面和反射面;Step S1: Provide a light guide plate body, which includes a light incident surface and a reflective surface;
步骤S2:提供一导光板模仁;Step S2: Provide a light guide plate mold core;
步骤S3:使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第一微结构,其中,所述第一微结构包括一斜面,所述斜面面向所述入光面,所述斜面与所述反射面的夹角的角度范围为27.5°-57.5°。Step S3: Use the light guide plate mold core to form a plurality of first microstructures on the reflective surface of the light guide plate body through nanoimprinting, wherein the first microstructure includes an inclined surface, and the inclined surface faces the entrance Smooth surface, the angle range between the inclined surface and the reflective surface is 27.5°-57.5°.
基于上述制备方法,可以制备出上述任一实施例中所述的包括多个第一微结构的高分光比导光板。Based on the above preparation method, the high splitting ratio light guide plate including a plurality of first microstructures described in any of the above embodiments can be prepared.
在本实施例中,导光板模仁一侧具有多个与第一微结构对应的凸起结构。In this embodiment, one side of the light guide plate mold core has a plurality of protruding structures corresponding to the first microstructure.
在一些实施例中,高分光比导光板的制备方法,上述步骤S3还可以为:In some embodiments, in the method of preparing a high splitting ratio light guide plate, the above step S3 may also be:
步骤S3’:使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第一微结构和多个第二微结构,其中,所述第一微结构包括一斜面,所述斜面面向所述入光面,所述斜面与所述反射面的夹角的角度范围为27.5°-57.5°;所述第二微结构包括一弧面,所述弧面面向所述入光面。Step S3': Use the light guide plate mold core to form a plurality of first microstructures and a plurality of second microstructures on the reflective surface of the light guide plate body through nanoimprinting, wherein the first microstructure includes a bevel. , the inclined surface faces the light incident surface, and the angle range between the inclined surface and the reflective surface is 27.5°-57.5°; the second microstructure includes an arc surface, and the arc surface faces the into the light surface.
基于上述制备方法,可以制备出上述任一实施例中所述的包括多个第一微结构和多个第二微结构的高分光比导光板。Based on the above preparation method, the high splitting ratio light guide plate including a plurality of first microstructures and a plurality of second microstructures described in any of the above embodiments can be prepared.
在本实施例中,导光板模仁一侧具有多个与第一微结构和多个第二微结构 对应的凸起结构。In this embodiment, one side of the light guide plate mold core has a plurality of protruding structures corresponding to the first microstructure and the plurality of second microstructures.
在一些实施例中,上述步骤S3’,包括:In some embodiments, the above step S3' includes:
步骤S31’:使用导光板模仁在导光板本体的反射面通过光固化成型形成多个第一微结构和多个第二微结构。Step S31': Use the light guide plate mold core to form a plurality of first microstructures and a plurality of second microstructures on the reflective surface of the light guide plate body through photocuring molding.
在本实施例中,光固化成型可采用UV固化。In this embodiment, UV curing may be used for photocuring molding.
具体地,上述步骤S1包括:Specifically, the above step S1 includes:
步骤S11:提供一基材层,该基材层可以为单一高分子材料构成,也可以为两种或两种以上高分子材料分层组合而成;Step S11: Provide a base material layer. The base material layer may be composed of a single polymer material, or may be a layered combination of two or more polymer materials;
步骤S12:在基材层表面均匀涂布感光胶水,形成感光胶层,从而,获得导光板本体,其中,感光胶层靠近基材层的一面即为导光板本体的反射面。Step S12: Apply photosensitive glue evenly on the surface of the base material layer to form a photosensitive glue layer, thereby obtaining a light guide plate body. The side of the photosensitive glue layer close to the base material layer is the reflective surface of the light guide plate body.
具体地,感光胶水的涂布方式可以是通过涂布头,将感光胶水均匀涂布在基材层表面。Specifically, the method of applying the photosensitive glue may be to evenly apply the photosensitive glue on the surface of the base material layer through a coating head.
进一步地,在上述步骤S12之后,步骤S31’具体包括:Further, after the above step S12, step S31' specifically includes:
使用导光板模仁对感光胶层进行压印。压印时,可通过使导光板模仁具有凸起结构的一侧与感光胶层紧密接触,然后,通过一紫外灯照射,使感光胶层上形成的图形结构在与导光板模仁剥离前成型,从而,将导光板模仁表面的图形结构转印到基材层表面,在导光板本体的反射面形成多个第一微结构和多个第二结构,且,第一微结构包括一斜面,斜面面向所述入光面,斜面与反射面的夹角的角度范围为27.5°-57.5°;第二微结构包括一弧面,弧面面向所述入光面。Use the light guide plate mold to imprint the photosensitive adhesive layer. During imprinting, the side of the light guide plate mold core with the convex structure can be brought into close contact with the photosensitive adhesive layer, and then irradiated with an ultraviolet lamp to make the pattern structure formed on the photosensitive adhesive layer peel off from the light guide plate mold core. Molding, thereby transferring the pattern structure on the surface of the light guide plate mold core to the surface of the base material layer, forming a plurality of first microstructures and a plurality of second structures on the reflective surface of the light guide plate body, and the first microstructure includes a The inclined surface faces the light incident surface, and the angle between the inclined surface and the reflective surface ranges from 27.5° to 57.5°; the second microstructure includes an arc surface, and the arc surface faces the light incident surface.
在另一些实施例中,上述步骤S3’,包括:In other embodiments, the above step S3' includes:
步骤S32’:使用所述导光板模仁在所述导光板本体的反射面通过热压压印形成多个第一微结构和多个第二微结构。Step S32': Use the light guide plate mold core to form a plurality of first microstructures and a plurality of second microstructures on the reflective surface of the light guide plate body by hot pressing.
具体地,包括如下步骤:Specifically, it includes the following steps:
步骤S321’:对导光板本体进行加热,使导光板本体的反射面软化;Step S321': Heat the light guide plate body to soften the reflective surface of the light guide plate body;
步骤S322’:通过导光板模仁对软化后的导光板本体的反射面进行压印;Step S322': Imprint the reflective surface of the softened light guide plate body through the light guide plate mold core;
步骤S323’:对导光板本体进行冷却固化,冷却后的导光板本体在反射面侧具有多个第一微结构和多个第二微结构,且,第一微结构包括一斜面,斜面面向所述入光面,斜面与反射面的夹角的角度范围为27.5°-57.5°;第二微结构包括一弧面,弧面面向所述入光面。Step S323': Cool and solidify the light guide plate body. The cooled light guide plate body has a plurality of first microstructures and a plurality of second microstructures on the reflective surface side, and the first microstructure includes an inclined surface, and the inclined surface faces the reflective surface. As for the light-incident surface, the angle range between the inclined surface and the reflective surface is 27.5°-57.5°; the second microstructure includes an arc surface, and the arc surface faces the light-incident surface.
在一些实施例中,上述步骤S2,包括:In some embodiments, the above step S2 includes:
步骤S21:提供一基板;Step S21: Provide a substrate;
步骤S22:在所述基板上设置多个第一凹坑和多个第二凹坑,获得模具母版,其中,所述第一凹坑的轮廓与所述第一微结构的轮廓相同,所述第二凹坑的轮廓与所述第二微结构的轮廓相同;Step S22: Set a plurality of first pits and a plurality of second pits on the substrate to obtain a mold master, wherein the outline of the first pits is the same as the outline of the first microstructure, so The outline of the second pit is the same as the outline of the second microstructure;
步骤S23:对所述模具母版进行金属生长和原模分离,得到所述导光板模仁。Step S23: Perform metal growth and original mold separation on the mold master to obtain the light guide plate mold core.
在一些实施例中,上述步骤S22,包括:In some embodiments, the above step S22 includes:
步骤S22’:在基板上通过3D灰度光刻形成多个第一凹坑和多个第二凹坑,获得模具母版。Step S22': Form a plurality of first pits and a plurality of second pits on the substrate through 3D grayscale photolithography to obtain a mold master.
具体地,包括如下步骤:Specifically, it includes the following steps:
步骤S221’:提供第一凸形貌模型和第二凸形貌模型,该第一凸形貌模型的轮廓与第一微结构的轮廓相同,该第二凸形貌模型的轮廓与第二微结构的轮廓相同;Step S221': Provide a first convex topography model and a second convex topography model. The first convex topography model has the same outline as the first microstructure, and the second convex topography model has the same outline as the second microstructure. The outline of the structure is the same;
步骤S222’:通过激光曝光的方式,在涂覆有光刻胶的玻璃基板上制作出具有多个第一微结构和第二微结构的光刻件,通过金属生长和原模分离技术,将所获得的光刻件上的图形结构转移至金属模板,获得具有多个凸图形结构的金属模仁。Step S222': Use laser exposure to produce a photoresist part with a plurality of first microstructures and second microstructures on the glass substrate coated with photoresist, and use metal growth and original mold separation technology to The obtained pattern structure on the photoresisted part is transferred to the metal template to obtain a metal mold core with multiple convex pattern structures.
在一些实施例中,上述步骤S22,包括:In some embodiments, the above step S22 includes:
步骤S22”:在所述基板上通过激光直写形成多个第一凹坑和多个第二凹坑,获得所述模具母版。Step S22″: Form a plurality of first pits and a plurality of second pits on the substrate by laser direct writing to obtain the mold master.
在一些实施例中,上述步骤S22,包括:In some embodiments, the above step S22 includes:
步骤S22”’:利用模头与所述基板进行相对运动,以在基板上形成多个第一凹坑和多个第二凹坑,获得模具母版。Step S22''': Use the die head to perform relative movement with the substrate to form a plurality of first pits and a plurality of second pits on the substrate to obtain a mold master.
具体地,包括如下步骤:Specifically, it includes the following steps:
步骤S221”’:提供第一凸形貌金刚石模头和第二凸形貌金刚石模头,其中,第一凸形貌金刚石模头的轮廓与第一微结构的轮廓相同,第二凸形貌金刚石模头的轮廓与第二微结构的轮廓相同;Step S221"': Provide a first convex-morphology diamond die and a second convex-morphology diamond die, wherein the first convex-morphology diamond die has the same profile as the first microstructure, and the second convex-morphology diamond die has the same profile as the first microstructure. The profile of the diamond die is the same as the profile of the second microstructure;
步骤S222”’:通过机械撞击的方式,在基板上撞击出具有多个第一凹坑和多个第二凹坑的模具母版。这里,基板可为镜面金属材料制成的板子。Step S222''': Impact a mold master with a plurality of first pits and a plurality of second pits on the substrate by mechanical impact. Here, the substrate can be a plate made of mirror metal material.
这里,以利用模头与所述基板进行相对运动,以在基板上形成多个第一凹坑为例进行说明。Here, the description will be given as an example of forming a plurality of first dimples on the substrate by using a die head to perform relative motion with the substrate.
请参考图12和图13,基板如为一张镜面金属材料板,通过第一凸形貌金刚石模头6(即,金刚石刀头)的上下运动,在镜面金属材料板上打击形成中的第一微结构形貌,其分布方式可以为上述任一实施例中所述的分布方式。Please refer to Figures 12 and 13. For example, if the substrate is a mirror metal plate, the first convex-shaped diamond die 6 (i.e., the diamond cutter head) moves up and down to strike the forming third ridge on the mirror metal plate. The distribution pattern of a microstructure morphology can be the distribution pattern described in any of the above embodiments.
采用上述模头撞击形成微结构的方式,可以通过一次撞击即形成相应微结构,从而可以一次性形成与模头结构形貌相似的微结构。Using the above-mentioned method of mold head impact to form microstructures, corresponding microstructures can be formed through one impact, so that microstructures similar to the die head structure can be formed in one go.
可以理解地,可以采用上述同样的方法,通过第二凸形貌金刚石模头在基板上撞击出多个第二凹坑。It can be understood that the same method as described above can be used to strike a plurality of second dimples on the substrate through a second convex-shaped diamond die.
请参考图14,本发明实施例还提供了一种光源模块,包括上述任一项实施例所述的高分光比导光板和位于高分光比导光板的入光面11一侧的光源5。Referring to Figure 14, an embodiment of the present invention also provides a light source module, including the high splitting ratio light guide plate described in any of the above embodiments and the light source 5 located on the light incident surface 11 side of the high splitting ratio light guide plate.
这里,光源5可以是LED发光元件,光源发出的光线经入光面11射入至高分光比导光板内。光源5发出的光线的波长范围为380nm-780nm。Here, the light source 5 may be an LED light-emitting element, and the light emitted by the light source is incident into the high splitting ratio light guide plate through the light incident surface 11 . The wavelength range of the light emitted by the light source 5 is 380nm-780nm.
请参考图15,本发明实施例还提供了一种显示组件,包括上述任一项实施例所述的光源模块和反射式液晶显示面板7,所述光源模块位于所述反射式液晶显示面板7的出光侧。Please refer to Figure 15. An embodiment of the present invention also provides a display assembly, including the light source module described in any of the above embodiments and a reflective liquid crystal display panel 7. The light source module is located on the reflective liquid crystal display panel 7. the light-emitting side.
具体地,反射式液晶显示面板7设置于导光板本体1出光面12的一侧,反射式液晶显示面板7与导光板本体1的出光面12相对设置,组装时出光面12靠近反射式液晶显示面板7,进而使得从出光面12射出的光线会射入至反射式液晶显示面板7上。进一步的,反射式液晶显示面板7与导光板本体1之间可以是贴合胶层,也可以是空气层。Specifically, the reflective liquid crystal display panel 7 is disposed on one side of the light-emitting surface 12 of the light guide plate body 1. The reflective liquid crystal display panel 7 is disposed opposite the light-emitting surface 12 of the light guide plate body 1. During assembly, the light-emitting surface 12 is close to the reflective liquid crystal display. panel 7, so that the light emitted from the light exit surface 12 will be incident on the reflective liquid crystal display panel 7. Furthermore, there may be an adhesive layer or an air layer between the reflective liquid crystal display panel 7 and the light guide plate body 1 .
本申请实施例的显示组件基于高分光比导光板,其对比度可大于8:1。The display component of the embodiment of the present application is based on a high light splitting ratio light guide plate, and its contrast ratio can be greater than 8:1.
为进一步说明本申请技术方案带来的有益效果,以下将基于具体的实施例给出以不同角度设置的第一微结构2的斜面21的高分光比导光板所具有的有益效果:In order to further illustrate the beneficial effects brought by the technical solution of the present application, the beneficial effects of the high splitting ratio light guide plate with the inclined surface 21 of the first microstructure 2 arranged at different angles will be given below based on specific embodiments:
实施例一 Embodiment 1
高分光比导光板的导光板本体1的上表面(即,反射面13)具有多个不规则排列的第一微结构2。例如:当第一微结构2为棱锥或部分棱锥(即,棱台结 构)时,具体地,以图8中的第一微结构2的设置为例,图8中第一微结构2具有面向入光面11(也即,靠近入光面11)的斜面21,斜面21与反射面13的夹角为α,第一微结构2的背向入光面11(也即,背离入光面11)的斜面22与反射面13的夹角为β,棱锥的底面的长度为L,宽度为W,棱锥的高为h,其中,α=42.5°,β=80°,W=20um,L=20um。The upper surface (ie, the reflective surface 13 ) of the light guide plate body 1 of the high splitting ratio light guide plate has a plurality of irregularly arranged first microstructures 2 . For example: when the first microstructure 2 is a pyramid or a partial pyramid (ie, a pyramid structure), specifically, taking the arrangement of the first microstructure 2 in Figure 8 as an example, the first microstructure 2 in Figure 8 has an orientation facing The inclined surface 21 of the light incident surface 11 (that is, close to the light incident surface 11), the angle between the inclined surface 21 and the reflective surface 13 is α, and the back of the first microstructure 2 faces the light incident surface 11 (that is, away from the light incident surface). 11) The angle between the inclined surface 22 and the reflective surface 13 is β, the length of the base of the pyramid is L, the width is W, and the height of the pyramid is h, where α = 42.5°, β = 80°, W = 20um, L =20um.
图16为高分光比导光板的反射面13和出光面12出射的光能量与视场角的关系示意图。根据图16可知,从高分光比导光板的反射面13出射的光能量分布具有特定的出光角度峰值。此时,反射面13的出光峰值角度在垂直方向(光在导光板内传播方向)以大角度出射,出射光角峰值角度ω=71°,峰值中心点相对能量0.88,而0°视场为0.25。出光面出光能量以小角度出射,能量集中在正视场(-5~25°)附近,峰值角度在垂直方向视场角峰值角度为θ=0.9°,峰值中心点相对能量5.31。相比于现有导光板,其出射光峰值角度更靠近导光板的反射面13的法线方向。此时,整个出光面12及反射面13的出光比为9.3:1;正视场角出光比约为22:1。Figure 16 is a schematic diagram showing the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 of the high splitting ratio light guide plate and the viewing angle. According to FIG. 16 , it can be seen that the light energy distribution emitted from the reflective surface 13 of the high splitting ratio light guide plate has a specific light emission angle peak. At this time, the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate). The peak angle of the emitted light angle is ω=71°, the relative energy of the peak center point is 0.88, and the 0° field of view is 0.25. The light energy from the light-emitting surface is emitted at a small angle, and the energy is concentrated near the front field of view (-5 ~ 25°). The peak angle of the field of view in the vertical direction is θ = 0.9°, and the relative energy of the peak center point is 5.31. Compared with the existing light guide plate, the peak angle of the emitted light is closer to the normal direction of the reflective surface 13 of the light guide plate. At this time, the light output ratio of the entire light output surface 12 and the reflective surface 13 is 9.3:1; the front viewing angle light output ratio is approximately 22:1.
进一步地,当改变斜面21与反射面13的夹角α的大小时,不同的斜面21与反射面13的夹角α的角度值与分光比及出光角度的关系如下表1所示:Furthermore, when the size of the angle α between the inclined surface 21 and the reflective surface 13 is changed, the relationship between the different angle values of the angle α between the inclined surface 21 and the reflective surface 13, the split ratio and the light emission angle is as shown in Table 1 below:
表1第一微结构的角度值与分光比及出光角度的关系Table 1 The relationship between the angle value of the first microstructure and the light splitting ratio and light emission angle
基于上表1可知,通过调控导光网点微结构的角度α,可以调控从导光板反射面13与出光面12的出射光能量的峰值角度,以及出光比,以满足不同的需要。比如,反射式液晶需要出射光尽可能沿导光板法线附近,如0°-20°,且需要具有较高的分光比,尤其是正视场的分光比。如此,优选α范围:32.5°-45°,最优为35°-43°。Based on Table 1 above, it can be seen that by adjusting the angle α of the light guide dot microstructure, the peak angle of the light energy emitted from the light guide plate reflective surface 13 and the light exit surface 12, as well as the light exit ratio, can be adjusted to meet different needs. For example, reflective liquid crystals need to emit light as close to the normal line of the light guide plate as possible, such as 0°-20°, and need to have a higher splitting ratio, especially the splitting ratio in the front view field. In this way, the preferred α range is: 32.5°-45°, and the optimum is 35°-43°.
微结构β的角度值对出光方向及视场角大小影响不大,可以不作为重点调控参数。因此,对导光网点微结构的该角度不做特别要求。微结构的深度及宽度会影响出射能量的强度,由于强度同时与导光板网点密度有关,在此不做展开详述。The angle value of microstructure β has little effect on the light emission direction and field of view angle, and does not need to be used as a key control parameter. Therefore, there are no special requirements for the angle of the light guide dot microstructure. The depth and width of the microstructure will affect the intensity of the emitted energy. Since the intensity is also related to the dot density of the light guide plate, it will not be discussed in detail here.
实施例二:Example 2:
基于上述实施例一,请参考图17,当第一微结构2的形貌可以为如图17所示的1/4圆柱时,其中,α范围为32.5°-50°,深度h范围为2um-20um,圆柱曲率半径范围为5um-30um。Based on the above embodiment 1, please refer to Figure 17. When the shape of the first microstructure 2 can be a 1/4 cylinder as shown in Figure 17, the range of α is 32.5°-50°, and the range of the depth h is 2um. -20um, the cylinder curvature radius range is 5um-30um.
具体地,例如,α=42.5°,深度h=9um,圆柱曲率半径R=18um时,导光板基材PC,厚度0.4mm。具有上述形貌的第一微结构2的高分光比导光板,当光线从入光面11耦入时,从反射面13和出光面12出射的光能量与视场角的关系如图18所示。Specifically, for example, when α=42.5°, depth h=9um, cylinder curvature radius R=18um, the light guide plate base material PC has a thickness of 0.4mm. For a high splitting ratio light guide plate with the first microstructure 2 having the above morphology, when light is coupled from the light incident surface 11, the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 and the viewing angle is as shown in Figure 18 Show.
如图18所示,反射面13的出光峰值角度在垂直方向(光在导光板内传播方向)以大角度出射,出射光角峰值角度为ω=73°,全视场角半峰宽为92°。出光面出光能量以小角度出射,出射光在垂直方向视场角峰值角度为θ=0.9°, 全视场角半峰宽为47°。整个出光面12及反射面13的出光比为9:1;正视场角出光能量分光比约为22:1。As shown in Figure 18, the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate). The peak angle of the emitted light angle is ω = 73°, and the half-peak width of the full field of view is 92 °. The light energy from the light-emitting surface is emitted at a small angle. The peak angle of the emitted light field of view in the vertical direction is θ = 0.9°, and the half-peak width of the full field of view is 47°. The light output ratio of the entire light output surface 12 and the reflective surface 13 is 9:1; the light energy split ratio at the front viewing angle is approximately 22:1.
实施例三:Embodiment three:
如实施例一所述,请参考图19A,当第一微结构2的形貌可以为如图19A所示的1/8圆球时,其中,α范围为32.5°-50°,深度h范围为2um-20um,圆球曲率半径范围为5um-30um。As described in Embodiment 1, please refer to Figure 19A. When the shape of the first microstructure 2 can be a 1/8 sphere as shown in Figure 19A, where the range of α is 32.5°-50°, and the range of depth h is The range is 2um-20um, and the radius of curvature of the sphere is 5um-30um.
具体地,例如,α=42.5°,深度h=6um,圆球曲率半径R=18um时,导光板基材PC,厚度T=0.4mm。具有上述形貌的第一微结构2的高分光比导光板,当光线从入光面11耦入时,从反射面13和出光面12出射的光能量与视场角的关系如图20所示。Specifically, for example, when α=42.5°, depth h=6um, and spherical curvature radius R=18um, the light guide plate base material PC has a thickness T=0.4mm. For a high splitting ratio light guide plate with the first microstructure 2 having the above morphology, when light is coupled from the light incident surface 11, the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 and the viewing angle is as shown in Figure 20 Show.
可以理解地,第一微结构2的形貌还可以为图19B所示的结构,请参考图19B,该结构中,α范围为32.5°-50°,深度h范围为2um-20um,圆球曲率半径范围为5um-30um。Understandably, the morphology of the first microstructure 2 can also be the structure shown in Figure 19B. Please refer to Figure 19B. In this structure, the range of α is 32.5°-50°, the range of the depth h is 2um-20um, and the sphere The curvature radius range is 5um-30um.
如图20所示,反射面13的出光峰值角度在垂直方向以大角度出射,出射光角峰值角度为ω=73°。出光面出光能量以小角度出射,出射光在垂直方向视场角峰值角度为θ=0°,全视场角半峰宽为33°。整个出光面12及反射面13的出光比为9:1;正视场角出光能量分光比约为22:1。As shown in FIG. 20 , the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction, and the peak angle of the light emission angle is ω = 73°. The light energy from the light-emitting surface is emitted at a small angle. The peak angle of the emitted light field of view in the vertical direction is θ = 0°, and the half-peak width of the full field of view is 33°. The light output ratio of the entire light output surface 12 and the reflective surface 13 is 9:1; the light energy split ratio at the front viewing angle is approximately 22:1.
实施例四:Embodiment 4:
如实施例一所述,请参考图21,当第一微结构2的形貌可以为如图21所示的1/8圆柱时,其中,α范围为32.5-50°,深度h范围为2-20um,圆柱曲率半径范围为5-30um。具体地,例如,α=42°,深度h=um,圆柱曲率半径R=18um时,导光板基材PC,厚度T=0.4mm。具有上述形貌的第一微结构2的高分光比导光板,当光线从入光面11耦入时,从反射面13和出光面12出射的光能量与视场角的关系如图22所示。As described in Embodiment 1, please refer to Figure 21. When the shape of the first microstructure 2 can be a 1/8 cylinder as shown in Figure 21, the range of α is 32.5-50°, and the range of the depth h is 2 -20um, the cylinder curvature radius range is 5-30um. Specifically, for example, when α=42°, depth h=um, and cylinder curvature radius R=18um, the light guide plate base material PC has a thickness T=0.4mm. For a high splitting ratio light guide plate with the first microstructure 2 having the above morphology, when light is coupled from the light incident surface 11, the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 and the viewing angle is as shown in Figure 22 Show.
如图22所示,反射面13的出光峰值角度在垂直方向(光在导光板内传播方向)以大角度出射,出射光角峰值角度为ω=73°。出光面出光能量以小角度出射,出射能量峰值角度在垂直方向视场角峰值角度为θ=0.9°,全视场角半峰宽 为34°。整个出光面12及反射面13的出光比为8.5:1;正视场角出光能量分光比20:1。As shown in FIG. 22 , the peak light emission angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate), and the peak light emission angle is ω = 73°. The light energy from the light-emitting surface is emitted at a small angle. The peak angle of the emitted energy is θ = 0.9° in the vertical field of view, and the half-peak width of the full field of view is 34°. The light output ratio of the entire light output surface 12 and the reflective surface 13 is 8.5:1; the light energy split ratio at the front viewing angle is 20:1.
实施例五:Embodiment five:
如实施例一所述,请参考图23,当第二微结构3的形貌可以为如图23所示的1/2圆柱状结构时,区别于实施例二本实施例中的1/2圆柱状结构水平放置,其中,深度h范围为2um-20um,圆柱曲率半径R范围为5um-30um,宽度范围w为32.5°-50°As described in Embodiment 1, please refer to Figure 23. When the shape of the second microstructure 3 can be a 1/2 cylindrical structure as shown in Figure 23, it is different from the 1/2 cylindrical structure in Embodiment 2. The cylindrical structure is placed horizontally, where the depth h ranges from 2um-20um, the cylinder curvature radius R ranges from 5um-30um, and the width range w ranges from 32.5°-50°
具体地,例如,R=15um,深h=9um时,w=20um,导光板基材PC,厚度T=0.4mm。具有上述形貌的第一微结构2的高分光比导光板,当光线从入光面11耦入时,从反射面13和出光面12出射的光能量与视场角的关系如图24所示。Specifically, for example, when R=15um, depth h=9um, w=20um, light guide plate base material PC, thickness T=0.4mm. For a high splitting ratio light guide plate with the first microstructure 2 having the above morphology, when light is coupled from the light incident surface 11, the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 and the viewing angle is as shown in Figure 24 Show.
如图24所示,反射面13的出光峰值角度在垂直方向(光在导光板内传播方向)以大角度出射,出射光角峰值角度为ω=71°,全视场角半峰宽为98°。出光面出光能量以小角度出射,出射能量峰值角度在垂直方向视场角峰值角度为θ=22.5°,全视场角半峰宽为98°。整个出光面12及反射面13的出光比为2.5:1;正视场角出光能量相对较大。由于出射角度峰宽较大,可以有效降低入光处LED的热斑效应。As shown in Figure 24, the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate). The peak angle of the emitted light angle is ω = 71°, and the half-peak width of the full field of view is 98 °. The light energy from the light-emitting surface is emitted at a small angle. The peak angle of the emitted energy in the vertical field of view is θ = 22.5°, and the half-peak width of the full field of view is 98°. The light-emitting ratio of the entire light-emitting surface 12 and the reflective surface 13 is 2.5:1; the light-emitting energy at the front viewing angle is relatively large. Due to the large exit angle peak width, the hot spot effect of the LED at the incident light can be effectively reduced.
实施例六:Embodiment 6:
请参考图25,当第二微结构3的形貌可以为如图25所示的球冠结构时,其中,深度h范围为2um-20um,圆柱曲率半径R范围为5um-30um。Please refer to Figure 25. When the morphology of the second microstructure 3 can be a spherical crown structure as shown in Figure 25, the depth h ranges from 2um to 20um, and the cylinder curvature radius R ranges from 5um to 30um.
具体地,例如,R=15um,深9um,导光板基材PC,厚度T=0.4mm。具有上述形貌的第二微结构3的高分光比导光板,当光线从入光面11耦入时,从反射面13和出光面12出射的光能量与视场角的关系如图26所示。Specifically, for example, R=15um, depth 9um, light guide plate base material PC, thickness T=0.4mm. For a high splitting ratio light guide plate with the second microstructure 3 having the above morphology, when light is coupled from the light incident surface 11, the relationship between the light energy emitted from the reflective surface 13 and the light exit surface 12 and the viewing angle is as shown in Figure 26 Show.
如图26所示,反射面13的出光峰值角度在垂直方向(光在导光板内传播方向)以大角度出射,出射光角峰值角度为ω=75°,全视场角半峰宽为167°。出光面12的有效出光能量峰值角度在垂直方向视场角峰值角度为θ=31.5°,全视场角半峰宽为98°。由于出射角度峰宽较大,可以有效降低入光处LED的热斑效应。As shown in Figure 26, the peak light angle of the reflective surface 13 is emitted at a large angle in the vertical direction (the direction of light propagation in the light guide plate). The peak angle of the emitted light angle is ω = 75°, and the half-peak width of the full field of view is 167 °. The peak angle of the effective light-emitting energy of the light-emitting surface 12 in the vertical direction is θ=31.5°, and the full-viewing-angle half-peak width is 98°. Due to the large exit angle peak width, the hot spot effect of the LED at the incident light can be effectively reduced.
与现有技术相比,本申请提供的可以有效控制导光板出光角度以及导光板 上下表面分光比的第一微结构,可以使导光板的有效出光面以及无效反射面的出光比约为10:1,并同时可以通过调控有效出光面与无效反射面出射光的方向,使有效出光面出射光峰值角度在0°-20°,无效出光面出射光峰值角度大于50°,进而有效提高进入显示面板的光能量,不仅会提高光源能量利用率,同时还会提升反射式液晶显示装置的对比度,尤其是正视场的对比度;斜坡第一微结构的导光效率高,在靠近入光口的位置设置较低密度的第一微结构,通过增加比如尺寸较小的凹陷的第二微结构,由于其导光效率偏低,且出射光方向分布较宽,和第一微结构结合能够有效减少前光模组在LED灯条附近的热斑或光斑现象,提升画面显示品味。Compared with the existing technology, the first microstructure provided by this application can effectively control the light emission angle of the light guide plate and the light splitting ratio of the upper and lower surfaces of the light guide plate, so that the light emission ratio of the effective light emission surface and the ineffective reflective surface of the light guide plate is approximately 10: 1. At the same time, the direction of the light emitted from the effective light emitting surface and the ineffective reflective surface can be adjusted so that the peak angle of the emitted light from the effective light emitting surface is between 0° and 20°, and the peak angle of the emitted light from the ineffective light emitting surface is greater than 50°, thus effectively improving the entry display. The light energy of the panel will not only improve the energy utilization of the light source, but also improve the contrast of the reflective liquid crystal display device, especially the contrast of the front view field; the light guide efficiency of the first microstructure of the slope is high, close to the light entrance Setting a lower-density first microstructure and adding a second microstructure such as a recess with a smaller size, due to its low light guide efficiency and wide distribution of outgoing light direction, combined with the first microstructure can effectively reduce the front The hot spot or light spot phenomenon of the light module near the LED light bar improves the quality of the screen display.
参考例:Reference example:
本参考例中,当改变斜面21与反射面13的夹角α的角度范围至不在角度范围27.5°-57.5°内时,不同的斜面21与反射面13的夹角α的角度值与分光比及出光角度的关系如下表2所示:In this reference example, when the angular range of the angle α between the inclined surface 21 and the reflective surface 13 is changed to not within the angle range of 27.5°-57.5°, the angle values and light splitting ratios of different angle α between the inclined surface 21 and the reflective surface 13 The relationship between the angle and the light emission angle is shown in Table 2 below:
表2第一微结构的角度值与分光比及出光角度的关系Table 2 The relationship between the angle value of the first microstructure and the light splitting ratio and light emission angle
根据上表2,可知,斜面21与反射面13的夹角α在角度范围15-25°以及65°-75°内时,导光板的分光比均小于4:1。According to Table 2 above, it can be seen that when the angle α between the inclined surface 21 and the reflective surface 13 is within the angle range of 15-25° and 65°-75°, the light splitting ratio of the light guide plate is less than 4:1.
进一步地,请参考图27A至图27D,为斜面21与反射面13的夹角α时,高分光比导光板的有效出光和无效出光分别与视场角的关系示意图;其中,在图27A中,α=15°;在图27B中,α=20°;在图27C中,α=70°;在图27D 中,α=75°。Further, please refer to FIG. 27A to FIG. 27D , which are schematic diagrams showing the relationship between the effective light extraction and the ineffective light extraction of the high splitting ratio light guide plate and the viewing angle respectively when the angle α between the inclined surface 21 and the reflective surface 13 is shown. Among them, in FIG. 27A , α=15°; in Figure 27B, α=20°; in Figure 27C, α=70°; in Figure 27D, α=75°.
根据图27A和图27B,可知,当α=15°或20°时,高分光比导光板的有效出光峰值角度均大于30°,而在正视场-5°-25°范围,其出光强度近乎为0,不能满足反射式液晶显示器的使用要求。According to Figure 27A and Figure 27B, it can be seen that when α=15° or 20°, the effective peak light emission angle of the high splitting ratio light guide plate is greater than 30°, and in the range of -5°-25° in the front field of view, its light intensity is close to It is 0, which cannot meet the usage requirements of reflective LCD displays.
根据图27C和图27D,可知,当α=70°或75°时,高分光比导光板的有效出光峰值角度在-30°之外,而在正视场-5°-25°范围内,其出光强度非常弱,不能满足反射式液晶显示器的使用要求。According to Figure 27C and Figure 27D, it can be seen that when α = 70° or 75°, the effective light emission peak angle of the high splitting ratio light guide plate is outside -30°, and in the range of -5°-25° in the front field of view, its The light intensity is very weak and cannot meet the requirements of reflective LCD displays.
在本文中,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,除了包含所列的那些要素,而且还可包含没有明确列出的其他要素。As used herein, the terms "includes," "comprises," or any other variation thereof are intended to cover a non-exclusive inclusion of elements other than those listed and may also include other elements not expressly listed.
在本文中,所涉及的前、后、上、下等方位词是以附图中零部件位于图中以及零部件相互之间的位置来定义的,只是为了表达技术方案的清楚及方便。应当理解,所述方位词的使用不应限制本申请请求保护的范围。In this article, the front, back, upper, lower and other locative words involved are defined based on the location of the components in the drawings and the positions of the components relative to each other, just for the sake of clarity and convenience in expressing the technical solution. It should be understood that the use of the locative words shall not limit the scope of protection claimed in this application.
在不冲突的情况下,本文中上述实施例及实施例中的特征可以相互结合。以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above-described embodiments and features in the embodiments herein may be combined with each other if there is no conflict. The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
Claims (25)
- 一种高分光比导光板,其特征在于,应用于反射式液晶显示面板的出光侧,包括:A high light splitting ratio light guide plate, characterized in that it is applied to the light exit side of a reflective liquid crystal display panel, including:导光板本体,包括入光面、出光面和反射面,所述入光面和所述出光面相对设置,所述入光面分别与所述反射面和所述出光面相接;The light guide plate body includes a light incident surface, a light emergent surface and a reflective surface. The light incident surface and the light emergent surface are arranged oppositely, and the light incident surface is connected to the reflective surface and the light emergent surface respectively;多个第一微结构,多个所述第一微结构向内凹陷设置于所述反射面,每个所述第一微结构包括一斜面,所述斜面面向所述入光面,所述斜面与所述反射面的夹角的角度范围为27.5°-57.5°,以使所述高分光比导光板的出光面的有效出光能量与反射面的无效出光能量的比值介于5:1-10:1,以及所述高分光比导光板在正视场范围内的出光面的有效出光能量与反射面的无效出光能量的比值介于10:1-22:1。A plurality of first microstructures are recessed inwardly on the reflective surface. Each of the first microstructures includes an inclined surface, and the inclined surface faces the light incident surface. The inclined surface The angle between the reflective surface and the reflective surface ranges from 27.5° to 57.5°, so that the ratio of the effective light output energy of the light output surface of the high splitting ratio light guide plate to the ineffective light output energy of the reflective surface is between 5:1-10 : 1, and the ratio of the effective light-emitting energy of the light-emitting surface of the high-splitting-ratio light guide plate to the ineffective light-emitting energy of the reflective surface within the front field of view ranges from 10:1 to 22:1.
- 根据权利要求1所述的高分光比导光板,其特征在于,还包括:The high splitting ratio light guide plate according to claim 1, further comprising:多个第二微结构,多个所述第二微结构向内凹陷设置于所述反射面,每个所述第二微结构包括一弧面,所述弧面面向所述入光面。A plurality of second microstructures are recessed inwardly on the reflective surface. Each of the second microstructures includes an arc surface, and the arc surface faces the light incident surface.
- 根据权利要求1所述的高分光比导光板,其特征在于,所述第一微结构的所述斜面与所述反射面的夹角为32.5°-45°。The high splitting ratio light guide plate according to claim 1, wherein the angle between the inclined surface of the first microstructure and the reflective surface is 32.5°-45°.
- 根据权利要求1所述的高分光比导光板,其特征在于,所述第一微结构为棱锥体、棱柱体、部分球体和部分圆柱体中的一种或几种。The high splitting ratio light guide plate according to claim 1, wherein the first microstructure is one or more of a pyramid, a prism, a partial sphere and a partial cylinder.
- 根据权利要求1所述的高分光比导光板,其特征在于,所述第一微结构的所述斜面为光学光滑面,所述斜面的粗糙度Ra为30nm-150nm。The high splitting ratio light guide plate according to claim 1, wherein the inclined surface of the first microstructure is an optically smooth surface, and the roughness Ra of the inclined surface is 30 nm-150 nm.
- 根据权利要求1或2所述的高分光比导光板,其特征在于,任意两个相邻的所述第一微结构之间的第一间距随所述两个相邻的所述第一微结构至所述入光面的第一平均距离的增大而减小,且所述第一间距与所述第一平均距离满足以所述第一平均距离为自变量、以所述第一间距为因变量的指数函数关系。The high splitting ratio light guide plate according to claim 1 or 2, characterized in that the first spacing between any two adjacent first microstructures varies with the two adjacent first microstructures. The first average distance from the structure to the light incident surface decreases with the increase, and the first spacing and the first average distance satisfy the requirement that the first average distance is used as an independent variable, and the first spacing is the exponential function relationship of the dependent variable.
- 根据权利要求2所述的高分光比导光板,其特征在于,多个所述第二微结构设于预设区域内,所述预设区域为所述反射面上自所述入光面至远离所述入光面的1/3-1/2的区域。The high splitting ratio light guide plate according to claim 2, characterized in that a plurality of the second microstructures are provided in a preset area, and the preset area is from the light incident surface to the reflective surface. The area away from the 1/3-1/2 of the light incident surface.
- 根据权利要求2所述的高分光比导光板,其特征在于,所述第二微结构为半球形、圆柱形、水滴状和马蹄形中的一种或几种。The high splitting ratio light guide plate according to claim 2, wherein the second microstructure is one or more of a hemispherical shape, a cylindrical shape, a water drop shape and a horseshoe shape.
- 根据权利要求1所述的高分光比导光板,其特征在于,所述第一微结构的长度和宽度的范围均为10um-40um。The high splitting ratio light guide plate according to claim 1, wherein the length and width of the first microstructure are both in the range of 10um-40um.
- 根据权利要求1所述的高分光比导光板,其特征在于,所述第一微结构的深度的范围为3um-20um。The high splitting ratio light guide plate according to claim 1, wherein the depth of the first microstructure ranges from 3um to 20um.
- 根据权利要求2所述的高分光比导光板,其特征在于,所述第二微结构的长度和宽度的范围均为5um-20um。The high splitting ratio light guide plate according to claim 2, wherein the length and width of the second microstructure are both in the range of 5um-20um.
- 根据权利要求2所述的高分光比导光板,其特征在于,所述第二微结构的深度范围为3um-15um。The high splitting ratio light guide plate according to claim 2, wherein the depth of the second microstructure ranges from 3um to 15um.
- 根据权利要求2所述的高分光比导光板,其特征在于,任意两个相邻的所述第二微结构之间的第二间距随所述两个相邻的所述第二微结构至所述入光面的第二平均距离的增大而增大,且所述第二间距与所述平均距离满足以所述第二平均距离为自变量、以所述第二间距离为因变量的指数函数关系。The high splitting ratio light guide plate according to claim 2, wherein the second spacing between any two adjacent second microstructures varies from the range of the two adjacent second microstructures to The second average distance of the light incident surface increases with the increase, and the second spacing and the average distance satisfy the requirement that the second average distance is an independent variable and the second distance is a dependent variable. exponential function relationship.
- 根据权利要求1或2所述的高分光比导光板,其特征在于,所述入光面上设置有V形棱镜结构。The high splitting ratio light guide plate according to claim 1 or 2, characterized in that a V-shaped prism structure is provided on the light incident surface.
- 根据权利要求14所述的高分光比导光板,其特征在于,所述V形棱镜结构为棱镜体、柱透镜体、或棱镜体与柱透镜的混合体。The high splitting ratio light guide plate according to claim 14, wherein the V-shaped prism structure is a prism body, a cylindrical lens body, or a mixture of a prism body and a cylindrical lens.
- 一种高分光比导光板的制备方法,其特征在于,包括:A method for preparing a high splitting ratio light guide plate, which is characterized by including:提供一导光板本体,所述导光板本体包括入光面和反射面;Provide a light guide plate body, the light guide plate body includes a light incident surface and a reflective surface;提供一导光板模仁;Provide a light guide plate mold core;使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第一微结构,其中,所述第一微结构包括一斜面,所述斜面面向所述入光面,所述斜面与所述反射面的夹角的角度范围为27.5°-57.5°。The light guide plate mold core is used to form a plurality of first microstructures on the reflective surface of the light guide plate body through nanoimprinting, wherein the first microstructure includes an inclined surface, and the inclined surface faces the light incident surface, The angle range between the inclined surface and the reflective surface is 27.5°-57.5°.
- 根据权利要求16所述的高分光比导光板的制备方法,其特征在于,还包括:The method for preparing a high splitting ratio light guide plate according to claim 16, further comprising:使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第二微结构,其中,所述第二微结构包括一弧面,所述弧面面向所述入光面。The light guide plate mold core is used to form a plurality of second microstructures on the reflective surface of the light guide plate body through nanoimprinting, wherein the second microstructure includes an arc surface, and the arc surface faces the incident light. noodle.
- 根据权利要求17所述的高分光比导光板的制备方法,其特征在于,The method for preparing a high splitting ratio light guide plate according to claim 17, characterized in that:所述使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第一微结构,包括:The use of the light guide plate mold core to form a plurality of first microstructures on the reflective surface of the light guide plate body through nanoimprinting includes:使用所述导光板模仁在所述导光板本体的反射面通过光固化成型形成多个第一微结构;Use the light guide plate mold core to form a plurality of first microstructures on the reflective surface of the light guide plate body through photocuring molding;和/或,and / or,所述使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第二微结构,包括:The light guide plate mold core is used to form a plurality of second microstructures on the reflective surface of the light guide plate body through nanoimprinting, including:使用所述导光板模仁在所述导光板本体的反射面通过光固化成型形成多个第二微结构。The light guide plate mold core is used to form a plurality of second microstructures on the reflective surface of the light guide plate body through photocuring molding.
- 根据权利要求17所述的高分光比导光板的制备方法,其特征在于,The method for preparing a high splitting ratio light guide plate according to claim 17, characterized in that:所述使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第一微结构,包括:The use of the light guide plate mold core to form a plurality of first microstructures on the reflective surface of the light guide plate body through nanoimprinting includes:使用所述导光板模仁在所述导光板本体的反射面通过热压压印形成多个第一微结构;和/或,Use the light guide plate mold core to form a plurality of first microstructures on the reflective surface of the light guide plate body by hot pressing; and/or,所述使用所述导光板模仁在所述导光板本体的反射面通过纳米压印形成多个第二微结构,包括:The light guide plate mold core is used to form a plurality of second microstructures on the reflective surface of the light guide plate body through nanoimprinting, including:使用所述导光板模仁在所述导光板本体的反射面通过光固化成型形成多个第二微结构。The light guide plate mold core is used to form a plurality of second microstructures on the reflective surface of the light guide plate body through photocuring molding.
- 根据权利要求17所述的高分光比导光板的制备方法,其特征在于,所述提供一导光板模仁,包括:The method for preparing a high splitting ratio light guide plate according to claim 17, wherein said providing a light guide plate mold core includes:提供一基板;providing a substrate;在所述基板上设置多个第一凹坑和/或多个第二凹坑,获得模具母版,其中,所述第一凹坑的轮廓与所述第一微结构的轮廓相同,所述第二凹坑的轮廓与所述第二微结构的轮廓相同;A plurality of first pits and/or a plurality of second pits are provided on the substrate to obtain a mold master, wherein the outline of the first pits is the same as the outline of the first microstructure, and the The outline of the second pit is the same as the outline of the second microstructure;对所述模具母版进行金属生长和原模分离,得到所述导光板模仁。The mold master is subjected to metal growth and original mold separation to obtain the light guide plate mold core.
- 根据权利要求20所述的高分光比导光板的制备方法,其特征在于,所述在所述基板上设置多个第一凹坑和/或多个第二凹坑,获得模具母版,包括:The method for preparing a high splitting ratio light guide plate according to claim 20, wherein said setting a plurality of first pits and/or a plurality of second pits on the substrate to obtain a mold master includes: :在所述基板上通过3D灰度光刻形成多个第一凹坑和/或多个第二凹坑,获得所述模具母版。A plurality of first pits and/or a plurality of second pits are formed on the substrate through 3D grayscale photolithography to obtain the mold master.
- 根据权利要求20所述的高分光比导光板的制备方法,其特征在于,所述在所述基板上设置多个第一凹坑和/或多个第二凹坑,获得模具母版,包括:The method for preparing a high splitting ratio light guide plate according to claim 20, wherein said setting a plurality of first pits and/or a plurality of second pits on the substrate to obtain a mold master includes: :在所述基板上通过激光直写形成多个第一凹坑和/或多个第二凹坑,获得所述模具母版。A plurality of first pits and/or a plurality of second pits are formed on the substrate by laser direct writing to obtain the mold master.
- 根据权利要求20所述的高分光比导光板的制备方法,其特征在于,所述在所述基板上设置多个第一凹坑和/或多个第二凹坑,获得模具母版,包括:The method for preparing a high splitting ratio light guide plate according to claim 20, wherein said setting a plurality of first pits and/or a plurality of second pits on the substrate to obtain a mold master includes: :利用模头与所述基板进行相对运动,以在所述基板上形成多个第一凹坑和/或多个第二凹坑,获得所述模具母版。The mold master is obtained by using a die head to perform relative movement with the substrate to form a plurality of first pits and/or a plurality of second pits on the substrate.
- 一种光源模块,其特征在于,包括如权利要求1-15中任一所述的高分光比导光板和位于所述高分光比导光板的入光面一侧的光源。A light source module, characterized by comprising the high splitting ratio light guide plate according to any one of claims 1 to 15 and a light source located on the light incident surface side of the high splitting ratio light guide plate.
- 一种显示组件,其特征在于,包括如权利要求24所述的光源模块和反射式液晶显示面板,所述光源模块位于所述反射式液晶显示面板的出光侧。A display assembly, characterized by comprising the light source module as claimed in claim 24 and a reflective liquid crystal display panel, the light source module being located on the light emitting side of the reflective liquid crystal display panel.
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CN217879709U (en) * | 2022-05-12 | 2022-11-22 | 苏州维旺科技有限公司 | High-splitting-ratio light guide plate, light source module thereof and display assembly |
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2022
- 2022-05-12 CN CN202210518706.1A patent/CN116736429A/en active Pending
- 2022-07-19 WO PCT/CN2022/106425 patent/WO2023216416A1/en unknown
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CN1356582A (en) * | 2000-12-01 | 2002-07-03 | 三菱电机株式会社 | Reflection-type LCD |
JP2002258058A (en) * | 2001-02-28 | 2002-09-11 | Minolta Co Ltd | Light guide board, illumination unit and video display |
CN1437059A (en) * | 2002-02-05 | 2003-08-20 | 阿尔卑斯电气株式会社 | Lighting device and liquid crystal display |
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