WO2023208155A1 - Intelligent external magnetorheological suspension system with controllable damping, control method and vehicle - Google Patents

Intelligent external magnetorheological suspension system with controllable damping, control method and vehicle Download PDF

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Publication number
WO2023208155A1
WO2023208155A1 PCT/CN2023/091406 CN2023091406W WO2023208155A1 WO 2023208155 A1 WO2023208155 A1 WO 2023208155A1 CN 2023091406 W CN2023091406 W CN 2023091406W WO 2023208155 A1 WO2023208155 A1 WO 2023208155A1
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WIPO (PCT)
Prior art keywords
magnetorheological
control unit
suspension
external
fluid
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PCT/CN2023/091406
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French (fr)
Chinese (zh)
Inventor
谢和平
布朗伊恩·贾尔斯
张杰山
秦红义
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徐州徐工矿业机械有限公司
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Publication of WO2023208155A1 publication Critical patent/WO2023208155A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/015Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
    • B60G17/0152Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by the action on a particular type of suspension unit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/015Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements
    • B60G17/019Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load the regulating means comprising electric or electronic elements characterised by the type of sensor or the arrangement thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G17/00Resilient suspensions having means for adjusting the spring or vibration-damper characteristics, for regulating the distance between a supporting surface and a sprung part of vehicle or for locking suspension during use to meet varying vehicular or surface conditions, e.g. due to speed or load
    • B60G17/06Characteristics of dampers, e.g. mechanical dampers
    • B60G17/08Characteristics of fluid dampers
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2202/00Indexing codes relating to the type of spring, damper or actuator
    • B60G2202/20Type of damper
    • B60G2202/24Fluid damper
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60GVEHICLE SUSPENSION ARRANGEMENTS
    • B60G2800/00Indexing codes relating to the type of movement or to the condition of the vehicle and to the end result to be achieved by the control action
    • B60G2800/20Stationary vehicle

Definitions

  • the invention relates to an external magnetorheological intelligent suspension system with controllable damping.
  • the suspension cylinder is connected to the axle or wheel hub and is an integral part of the vehicle suspension system.
  • the suspension cylinder will allow the movement of the suspension system to occur and provide damping for the movement.
  • the application of suspension cylinders is very common, but is not limited to mining construction machinery, agricultural machinery, military and road vehicles, etc. Therefore, the present invention belongs to the field of vehicle technology.
  • Suspension systems are able to use external reservoirs/accumulators to vary the damping properties of the suspension based on cylinder compression.
  • fluid from the cylinder is forced through the connecting pipe into the reservoir/accumulator.
  • Higher damping control can be achieved on a simple pressurized cylinder through proper control of initial volume and pressure.
  • Multiple accumulator chambers with different set pressures can provide varying degrees of suspension damping based on the compression of the cylinder. However, this is still limited to the initial set pressure, and if the pressure is not checked and maintained, performance will gradually degrade over time.
  • the existing mining dump truck suspension system cannot achieve active control of suspension damping to adapt to different working conditions. Reliability, comfort and safety need to be further improved to meet the ever-increasing demands of mine operations.
  • CN202110025564.0 and CN202110838279.0 each disclose a mining dump truck oil and gas suspension system, which is a connected balance suspension using conventional oil, using an external reservoir/accumulator, and connecting pipes with the The suspension cylinders are connected and are an uncontrollable damping system.
  • the suspension cylinders are connected and are an uncontrollable damping system.
  • Magnetorheological fluid is a smart fluid that is a base fluid, usually oil, that suspends micron or nanoscale magnetic particles.
  • a magnetorheological fluid When a magnetorheological fluid is exposed to a magnetic field, its properties change. This is because when the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies” and its viscosity increases with the strength of the magnetic field.
  • This principle is applied to magnetorheological cylinders. When the magnetorheological fluid flows through the channel in the piston, the magnets in the cylinder piston increase the viscosity of the magnetorheological fluid. Magnets inside the piston cause rapid and precise changes in the viscosity of the magnetorheological fluid, thereby controlling the resistance to piston movement and the performance of the cylinder.
  • a hydraulic cylinder of magnetorheological elastomer which introduces a magnetorheological control cylinder structure and is a magnetorheological structure of the cylinder body.
  • the space inside the cylinder is limited and the structure is relatively complex.
  • each component is small in size and cannot adapt to the harsh working conditions of the mine.
  • the manufacturing process of designing and installing controllable magnets on the oil cylinder is very complicated, resulting in high process equipment and production costs.
  • the invention discloses a controllable damping external magnetorheological intelligent suspension system, which can effectively improve the environmental adaptability, comfort and system reliability of the vehicle, improve the vehicle operating efficiency, and at the same time reduce the difficulty of the design and manufacturing process. cost.
  • the invention discloses a controllable damping external magnetorheological intelligent suspension system, which includes a suspension cylinder, a connecting pipe, a magnetorheological control unit and an energy storage device; the magnetorheological control unit is located between the suspension cylinder and the energy storage device. , the three are connected through connecting pipes; magnetorheological fluid is provided between the suspension cylinder, the magnetorheological control unit and the energy storage device; when the suspension cylinder is compressed and extended, it is connected with the energy storage device Together, the magnetorheological fluid is conducted to flow back and forth.
  • an external current is applied to the magnetorheological control unit, the electromagnetic field in the magnetorheological control unit causes the magnetorheological fluid to "solidify", thus affecting the flow speed and suspension of the magnetorheological fluid.
  • the size of the system damping by increasing and decreasing the applied current, thereby increasing and decreasing the electromagnetic field intensity, the system damping can be adjusted according to the needs of the suspension system.
  • magnetorheological fluid consists of base oil and magnetically suspended particles.
  • the base fluid usually oil, is used to suspend micron or nanometer-sized magnetic particles.
  • a magnetorheological fluid When a magnetorheological fluid is exposed to a magnetic field, its properties change. When the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies” and its viscosity increases with the strength of the magnetic field.
  • the magnetorheological control unit is a flow magnetorheological control unit; the flow magnetorheological control unit includes a closed shell and an electromagnet and a channel located in the shell, and the channel is a magnetorheological fluid channel;
  • the electromagnet generates a magnetic field after being energized, and the magnetic field disappears after the power is turned off; the housing is connected to the connecting pipe through a threaded connection device.
  • the suspension cylinder When the suspension cylinder is compressed and extended, it conducts the magnetorheological fluid to flow back and forth together with the reservoir, and the connecting pipe passes through
  • the flow magnetorheological control unit receives the magnetorheological fluid; the magnetorheological fluid flows through the channel in the electromagnet.
  • the electromagnetic field causes the magnetorheological fluid to "solidify", thereby affecting the flow speed of the magnetorheological fluid. and the size of the suspension system damping.
  • the magnetorheological control unit is a surround-type magnetorheological control unit; the surround-type magnetorheological control unit is composed of an electromagnet, and the inside of the electromagnet is a hollow channel; the two ends of the connecting pipe pass through the channel They are respectively connected to the suspension cylinder and the energy storage device, and there is flowing magnetorheological fluid in the connecting pipe; the electromagnet generates a magnetic field after being energized, and the magnetic field passes through the connecting pipe, and the magnetic field disappears after the power is turned off; when the suspension cylinder is compressed and extended , together with the accumulator, the magnetorheological fluid is repeatedly conducted in the connecting tube; when an external current is applied, the electromagnetic field causes the magnetorheological fluid in the connecting tube to "solidify", thereby affecting the flow speed of the magnetorheological fluid and the synthetic damping of the system. size.
  • a further solution also includes an intelligent control center; the intelligent control center includes a central controller and a plurality of vehicle operation information collection sensors; the input end of the central controller is electrically connected to a plurality of vehicle operation information collection sensors, and the The output end of the central controller is electrically connected to the magnetorheological control unit; the central controller collects vehicle operating information collected by sensors, performs analysis and calculation, and then outputs a current of predetermined intensity to the magnetorheological control unit. Control the size of the magnetic field.
  • the number of the suspension cylinder is one, the number of the magnetorheological control unit is one, and the number of the energy accumulator is one; a magnetorheological control unit is provided between the suspension cylinder and the energy accumulator. , the suspension cylinder, magnetorheological control unit and energy storage are connected through connecting pipes to form an external magnetorheological intelligent suspension system for a single axle.
  • the invention also discloses a vehicle, which includes an axle and two sets of the above-mentioned controllable damping external magnetorheological intelligent suspension systems; the two sets of controllable damping external magnetorheological intelligent suspension systems are arranged independently of each other. on both sides of the axle.
  • the number of the suspension cylinders is two, the number of the magnetorheological control units is two, and the number of the energy accumulators is one; there are two suspension cylinders and one energy accumulator.
  • One magnetorheological control unit, suspended The oil cylinder, magnetorheological control unit and energy storage are connected through connecting pipes to form a biaxially interconnected external magnetorheological intelligent suspension system.
  • the invention also discloses a vehicle, which includes two axles and two sets of the above-mentioned controllable damping external magnetorheological intelligent suspension systems; the two sets of controllable damping external magnetorheological intelligent suspension systems span across each other independently. on both sides of the two axles.
  • the invention also discloses a control method for external magnetorheological intelligent suspension with controllable damping.
  • the control method is:
  • a flow magnetorheological control unit between the suspension cylinder and the energy storage device, and the three are connected through a connecting pipe;
  • the outside of the flow magnetorheological control unit is a closed casing, and an electromagnet and a channel are provided inside the casing.
  • the channel is a magnetorheological fluid channel.
  • the magnetorheological fluid flows through the channel in the electromagnet.
  • the electromagnetic field causes the magnetorheological fluid to "solidify", thus Affects the flow speed of the magnetorheological fluid and the damping of the suspension system; by increasing and decreasing the applied current, thereby increasing and decreasing the intensity of the electromagnetic field, the system damping can be adjusted according to the needs of the suspension system.
  • magnetorheological fluid consists of base oil and magnetically suspended particles.
  • the base fluid usually oil, is used to suspend micron or nanometer-sized magnetic particles.
  • a magnetorheological fluid When a magnetorheological fluid is exposed to a magnetic field, its properties change. When the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies” and its viscosity increases with the strength of the magnetic field.
  • the central controller collects the vehicle operating information collected by the vehicle operating information collection sensors, performs analysis and calculation, and then outputs a current of predetermined intensity to the magnetorheological control unit to control The size of the magnetic field.
  • the invention also discloses a control method for external magnetorheological intelligent suspension with controllable damping.
  • the control method is:
  • the surrounding magnetorheological control unit between the suspension cylinder and the energy storage device, and the three are connected through a connecting pipe;
  • the surrounding magnetorheological control unit is composed of an electromagnet, and the inside of the electromagnet is a hollow channel connected After the tube passes through the channel, its two ends are connected to the suspension cylinder and the energy storage device respectively.
  • the electromagnet When the electromagnet is energized, a magnetic field is generated. The magnetic field passes through the connecting tube.
  • the magnetic field disappears; when the suspension When the oil cylinder is compressed and extended, together with the accumulator, the magnetorheological fluid is repeatedly conducted in the connecting tube; when an external current is applied, the electromagnetic field causes the magnetorheological fluid in the connecting tube to "solidify", thus affecting the flow speed of the magnetorheological fluid. and the size of the system's synthetic damping; by increasing and decreasing the applied current, thereby increasing and decreasing the electromagnetic field intensity, the system damping can be adjusted according to the needs of the suspension system.
  • magnetorheological fluid consists of base oil and magnetically suspended particles.
  • the base fluid usually oil, is used to suspend micron or nanometer-sized magnetic particles.
  • a magnetorheological fluid When a magnetorheological fluid is exposed to a magnetic field, its properties change. When the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies” and its viscosity increases with the strength of the magnetic field.
  • the central controller collects the vehicle operating information collected by the vehicle operating information collection sensors, performs analysis and calculation, and then outputs a current of predetermined intensity to the magnetorheological control unit to control The size of the magnetic field.
  • the invention can effectively improve the environmental adaptability, comfort and system reliability of the vehicle, improve the vehicle operating efficiency, and at the same time reduce the difficulty of the design and manufacturing process and reduce the cost.
  • the invention has many advantages over existing solutions, especially those systems that already use energy accumulators. Specifically: first, install the connecting pipe on the existing dump truck suspension system.
  • the magnetorheological control unit realizes variable damping control of the suspension system, improving the vehicle's environmental adaptability and comfort; secondly, the system still uses traditional oil cylinders, avoiding the design of complex magnetorheological cylinders, effectively reducing costs. , improve system reliability.
  • the design of the external magnetorheological control unit is no longer limited by the size of the suspension cylinder. With the elimination of constraints, the potential versatility increases. Fourth, improving suspension performance will improve the product's ride experience and increase productivity, because there is no need to reduce speed under bumpy road conditions, and fuel utilization will be improved by maintaining a stable driving speed.
  • Figure 1 is a single-axle suspension system using a flow magnetorheological control unit according to the present invention
  • FIG. 1 is the detailed structure of the flow magnetorheological control unit according to the present invention.
  • Figure 3 is a single-axle suspension system using a surround-type magnetorheological control unit according to the present invention
  • Figure 4 is the detailed structure of the surround-type magnetorheological control unit according to the present invention.
  • Figure 5 is a dual-axle interconnected suspension system using a flow magnetorheological control unit according to the present invention
  • Figure 6 is a dual-axle interconnected suspension system using a surround-type magnetorheological control unit according to the present invention
  • Figure 7 is a schematic diagram of the connection between the magnetorheological control unit and the intelligent control center according to the present invention.
  • Figure 8 is a specific example of the controllable damping intelligent suspension system according to the present invention.
  • Figure 9 is a specific example two of the controllable damping intelligent suspension system according to the present invention.
  • connection should be understood in a broad sense.
  • connection can be a fixed connection or a detachable connection.
  • Connection, or integral connection can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium.
  • connection or integral connection
  • connection can be a mechanical connection or an electrical connection
  • connection can be a direct connection or an indirect connection through an intermediate medium.
  • specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
  • magnetorheological fluid consists of base oil and magnetically suspended particles.
  • the base fluid usually oil, is used to suspend micron or nanometer-sized magnetic particles.
  • a magnetorheological fluid When a magnetorheological fluid is exposed to a magnetic field, its properties change. When the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies” and its viscosity increases with the strength of the magnetic field.
  • Figure 1 shows a single-axle suspension system using a flow magnetorheological control unit according to the present invention, including a suspension cylinder 1, a connecting pipe 2, a flow magnetorheological control unit 3, an energy storage device 5, and a threaded connection device 6.
  • FIG. 2 shows the structural diagram of the flow magnetorheological control unit 3.
  • the flow magnetorheological control unit 3 is composed of an electromagnet 3a and a channel 3b.
  • the outside is a closed shell, and the inside of the channel 3b is a magnetorheological fluid channel.
  • the electromagnet 3a When the electromagnet 3a is powered on, it generates a magnetic field 3c, and when the power is turned off, the magnetic field 3c disappears.
  • the flow magnetorheological control unit 3 is directly connected to the connecting pipe 2 through the threaded connection device 6.
  • the suspension cylinder 1 When the suspension cylinder 1 is compressed and extended, it conducts the magnetorheological fluid to flow back and forth together with the accumulator 5.
  • the connecting pipe 2 receives the magnetorheological fluid through the flow magnetorheological control unit 3 .
  • the magnetorheological fluid flows through the channel 3b in the electromagnet 3a.
  • the electromagnetic field 3c causes the magnetorheological fluid to "solidify", thus affecting the flow speed of the magnetorheological fluid and the damping of the suspension system.
  • the system damping can be adjusted according to the needs of the suspension system.
  • Figure 3 shows a single-axle suspension system using a wrap-around magnetorheological control unit according to the present invention, including a suspension cylinder 1, a connecting pipe 2, a wrap-around magnetorheological control unit 4, and an energy storage device 5.
  • Figure 4 shows the structural diagram of the surrounding magnetorheological control unit 4.
  • the surrounding magnetorheological control unit 4 is composed of an electromagnet 4a, with a hollow channel inside.
  • the connecting tube 2 passes through the channel.
  • the inside of the connecting tube 2 is Flowing magnetorheological fluid.
  • the electromagnet 4a When the electromagnet 4a is energized, it generates a magnetic field 4b.
  • the magnetic field 4b passes through the connecting tube 2.
  • the magnetic field 4b disappears after the power is turned off.
  • the surrounding magnetorheological control unit 4 is installed around the connecting pipe 2 .
  • the surrounding magnetorheological control unit 4 contains an electromagnet 4a.
  • the electromagnetic field 4b causes the magnetorheological fluid in the connecting tube 2 to "solidify", thus affecting the flow speed of the magnetorheological fluid and the synthetic damping of the system. size.
  • Figure 5 shows the dual-axle interconnected suspension system using a flow magnetorheological control unit according to the present invention, which has two suspension cylinders 1, two flow magnetorheological control units 3, and an energy storage device 5.
  • the connecting pipe 2 connects the above components to form a biaxial interconnection form.
  • Figure 6 shows a dual-axle interconnected suspension system using a wrap-around magnetorheological control unit according to the present invention, which has 2 suspension cylinders 1, 2 wrap-around magnetorheological control units 4, and 1 energy storage device 5. Connect the above components through the connecting pipe 2 to form a biaxial interconnection form.
  • Figure 7 shows a schematic diagram of the connection between the magnetorheological control unit and the intelligent control center according to the present invention.
  • the flow magnetorheological control unit 3 or the surrounding magnetorheological control unit 4 is controlled by the intelligent control center 7.
  • the intelligent control center 7 is composed of a central controller and vehicle operation information collection sensors such as acceleration, speed, inclination and load installed on the vehicle.
  • the central controller collects vehicle operation information collected from various sensors of the vehicle, performs analysis and calculation, and then outputs a certain intensity of current to the flow magnetorheological control unit 3 or the surrounding magnetorheological control unit 4 to control the electromagnetic field 3c or the electromagnetic field 4b. size.
  • Figure 8 is a single-axle case of the controllable damping intelligent suspension system according to the present invention: consisting of an axle, an external magnetorheological intelligent suspension system on the left single axle, and an external magnetorheological intelligent suspension system on the right single axle. Composed, in which the left and right sides are single The external magnetorheological smart suspension systems of the axles are independent of each other.
  • Figure 9 is a case of dual-axle interconnection of the controllable damping intelligent suspension system according to the present invention: an external magnetorheological intelligent suspension system interconnected by axle one, axle two, and the left two-axle, and an external two-axle interconnection on the right. It consists of a magnetorheological intelligent suspension system, in which the external magnetorheological intelligent suspension systems on the left and right sides are biaxially interconnected and independent of each other.
  • the present invention can effectively improve the environmental adaptability, comfort and system reliability of the vehicle, improve the vehicle operating efficiency, and at the same time reduce the difficulty of the design and manufacturing process and reduce the cost.
  • the invention has many advantages over existing solutions, especially those systems that already use energy accumulators. Specifically: first, design a magnetorheological control unit on the existing dump truck suspension system connection pipeline to achieve variable damping control of the suspension system and improve the vehicle's environmental adaptability and comfort; second, the system is still in use Traditional oil cylinders avoid the complex design of magnetorheological oil cylinders, effectively reducing costs and improving system reliability. Third, the design of the external magnetorheological control unit is no longer limited by the size of the suspension cylinder. With the elimination of constraints, the potential versatility increases. Fourth, improving suspension performance will improve the product's ride experience and increase productivity, because there is no need to reduce speed under bumpy road conditions, and fuel utilization will be improved by maintaining a stable driving speed.

Abstract

Disclosed in the present invention are an intelligent external magnetorheological suspension system with controllable damping, a control method and a vehicle. The intelligent external magnetorheological suspension system comprises a suspension cylinder, connecting pipes, a magnetorheological control unit and an energy accumulator, wherein the magnetorheological control unit is located between the suspension cylinder and the energy accumulator, and all three are connected by means of the connecting pipes; a magnetorheological fluid is disposed between the suspension cylinder, the magnetorheological control unit and the energy accumulator; when the suspension cylinder is compressed and then extends, the magnetorheological fluid is conducted to flow back and forth by the suspension cylinder and the energy accumulator; when an external current is applied to the magnetorheological control unit, an electromagnetic field in the magnetorheological control unit promotes the magnetorheological fluid to "solidify", thereby affecting the flow speed of the magnetorheological fluid and the damping magnitude of the suspension system; and by means of increasing and decreasing the external current, the strength of the electromagnetic field is increased and decreased, so as to facilitate the adjustment of the damping of the system. By means of the present invention, the environmental adaptability, comfortability and system reliability of a vehicle can be effectively improved, the operation efficiency of the vehicle can be improved, the difficulty in terms of design and manufacturing processes can also be reduced, and thus costs can be reduced.

Description

可控阻尼的外部磁流变智能悬架系统、控制方法及车辆Controllable damping external magnetorheological intelligent suspension system, control method and vehicle 技术领域Technical field
本发明涉及一种可控阻尼的外部磁流变智能悬架系统,悬挂油缸与车轴或轮毂相连,是车辆悬架系统的组成部分,悬挂油缸将容许悬架系统运动的发生并为运动提供阻尼,悬挂油缸的应用非常普遍,但不限于矿业施工机械、农业机械、军用和道路车辆等。因此,本发明属于车辆技术领域。The invention relates to an external magnetorheological intelligent suspension system with controllable damping. The suspension cylinder is connected to the axle or wheel hub and is an integral part of the vehicle suspension system. The suspension cylinder will allow the movement of the suspension system to occur and provide damping for the movement. , the application of suspension cylinders is very common, but is not limited to mining construction machinery, agricultural machinery, military and road vehicles, etc. Therefore, the present invention belongs to the field of vehicle technology.
背景技术Background technique
矿用自卸车使用工况特别恶劣,颠簸严重,可靠的悬架系统是保证车辆正常运行和驾驶员驾乘舒适性和安全性的关键。随着液压系统的不断成熟和成本的降低,目前矿用自卸车的悬架系统多采用了油气悬架的形式,取代了钢板簧悬架,舒适性得到一定提升。The working conditions of mining dump trucks are particularly harsh and the bumps are serious. A reliable suspension system is the key to ensuring the normal operation of the vehicle and the comfort and safety of the driver. With the continuous maturity of the hydraulic system and the reduction of costs, the suspension system of mining dump trucks currently adopts the form of oil and gas suspension, replacing the steel leaf spring suspension, and the comfort has been improved to a certain extent.
悬架系统能够使用外部储蓄器/蓄能器,根据油缸的压缩来改变悬架的阻尼性能。当油缸内的活塞被压入时,来自油缸的流体通过连管被强制压入储蓄器/蓄能器。通过适当控制初始体积和压力,可以对简单的加压油缸进行更高的阻尼控制。具有不同设定压力的多个蓄能器蓄压室可以根据油缸的压缩情况提供不同程度的悬架阻尼。但是,这仍然限于初始设定压力,而且如果没有对压力进行检查和维持,性能会随着时间逐渐降低。现有的矿用自卸车悬架系统无法实现对悬架阻尼的主动控制,来适应不同的工况。可靠性、舒适性和安全性有待进一步提升,来满足不断提升的矿山运行需求。Suspension systems are able to use external reservoirs/accumulators to vary the damping properties of the suspension based on cylinder compression. When the piston in the cylinder is pressed in, fluid from the cylinder is forced through the connecting pipe into the reservoir/accumulator. Higher damping control can be achieved on a simple pressurized cylinder through proper control of initial volume and pressure. Multiple accumulator chambers with different set pressures can provide varying degrees of suspension damping based on the compression of the cylinder. However, this is still limited to the initial set pressure, and if the pressure is not checked and maintained, performance will gradually degrade over time. The existing mining dump truck suspension system cannot achieve active control of suspension damping to adapt to different working conditions. Reliability, comfort and safety need to be further improved to meet the ever-increasing demands of mine operations.
CN202110025564.0和CN202110838279.0各自公开了一种矿用自卸车油气悬架系统,是一种采用常规油液的联通式平衡悬架,使用了外部的储蓄器/蓄能器,通过连管与悬挂油缸相连,属于阻尼不可控系统,在车辆受到地面冲击较大时,减震效果不良,不平地面产生的振动会传递至车架及驾驶室,造成车架主体开裂、驾驶室舒适性差等问题。CN202110025564.0 and CN202110838279.0 each disclose a mining dump truck oil and gas suspension system, which is a connected balance suspension using conventional oil, using an external reservoir/accumulator, and connecting pipes with the The suspension cylinders are connected and are an uncontrollable damping system. When the vehicle is subject to a large impact from the ground, the shock absorption effect is poor. The vibrations generated by the uneven ground will be transmitted to the frame and cab, causing problems such as cracking of the frame body and poor cab comfort. .
磁流变液(MR)是一种智能流体,它是一种基础液,通常是油液,其作用是使微米或纳米级的磁性颗粒悬浮。当磁流变液暴露于磁场时,它的性质会改变。这是因为当该流体内的磁性粒子与磁场一致时,流体会“凝固”,它的粘度会随着磁场强度的增加而增加。该原理被运用于磁流变油缸,当磁流变液流经活塞内的通道时,油缸活塞内的磁铁会增加磁流变液的粘度。活塞内的磁铁使磁流变液的粘度发生迅速而精确的变化,从而控制活塞运动的阻力以及油缸的性能。Magnetorheological fluid (MR) is a smart fluid that is a base fluid, usually oil, that suspends micron or nanoscale magnetic particles. When a magnetorheological fluid is exposed to a magnetic field, its properties change. This is because when the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies" and its viscosity increases with the strength of the magnetic field. This principle is applied to magnetorheological cylinders. When the magnetorheological fluid flows through the channel in the piston, the magnets in the cylinder piston increase the viscosity of the magnetorheological fluid. Magnets inside the piston cause rapid and precise changes in the viscosity of the magnetorheological fluid, thereby controlling the resistance to piston movement and the performance of the cylinder.
CN201911181952.7一种磁流变弹性体的液压油缸,介绍了一种磁流变控制油缸结构,是一种油缸本体磁流变结构。缸内空间受限,结构较为复杂,而且为了与该配置和应用的悬挂油缸尺寸相匹配,每一个部件的体积较小,无法适应矿山恶劣工况的使用条件。另外,在油缸上设计和安装可控磁铁,制造工艺很复杂,导致工艺装备及生产成本高昂。CN201911181952.7 A hydraulic cylinder of magnetorheological elastomer, which introduces a magnetorheological control cylinder structure and is a magnetorheological structure of the cylinder body. The space inside the cylinder is limited and the structure is relatively complex. In order to match the size of the suspension cylinder for this configuration and application, each component is small in size and cannot adapt to the harsh working conditions of the mine. In addition, the manufacturing process of designing and installing controllable magnets on the oil cylinder is very complicated, resulting in high process equipment and production costs.
发明内容Contents of the invention
本发明公开了一种可控阻尼的外部磁流变智能悬架系统,可以有效提升车辆的环境适应性、舒适性和系统可靠性,提升车辆作业效率,同时可以降低设计和制造工艺难度,降低成本。 The invention discloses a controllable damping external magnetorheological intelligent suspension system, which can effectively improve the environmental adaptability, comfort and system reliability of the vehicle, improve the vehicle operating efficiency, and at the same time reduce the difficulty of the design and manufacturing process. cost.
本发明按以下技术方案实现:The present invention is implemented according to the following technical solutions:
本发明公开了可控阻尼的外部磁流变智能悬架系统,包括悬挂油缸、连接管、磁流变控制单元和储能器;所述磁流变控制单元位于悬挂油缸和储能器之间,三者之间通过连接管进行连接;所述悬挂油缸、磁流变控制单元和储能器之间设有磁流变液;当所述悬挂油缸压缩和延伸时,与所述储能器一起传导磁流变液来回流动,对磁流变控制单元施加外加电流时,磁流变控制单元中的电磁场促使磁流变液发生“凝固”,从而影响磁流变液的流动速度和悬架系统阻尼的大小;通过增加和降低外加电流,从而提高和降低电磁场强度,能够按照悬架系统需要调整系统阻尼。The invention discloses a controllable damping external magnetorheological intelligent suspension system, which includes a suspension cylinder, a connecting pipe, a magnetorheological control unit and an energy storage device; the magnetorheological control unit is located between the suspension cylinder and the energy storage device. , the three are connected through connecting pipes; magnetorheological fluid is provided between the suspension cylinder, the magnetorheological control unit and the energy storage device; when the suspension cylinder is compressed and extended, it is connected with the energy storage device Together, the magnetorheological fluid is conducted to flow back and forth. When an external current is applied to the magnetorheological control unit, the electromagnetic field in the magnetorheological control unit causes the magnetorheological fluid to "solidify", thus affecting the flow speed and suspension of the magnetorheological fluid. The size of the system damping; by increasing and decreasing the applied current, thereby increasing and decreasing the electromagnetic field intensity, the system damping can be adjusted according to the needs of the suspension system.
需要说明的是,磁流变液由基础油液和磁性悬浮颗粒组成。基础液,通常是油液,其作用是使微米或纳米级的磁性颗粒悬浮。当磁流变液暴露于磁场时,它的性质会改变。当该流体内的磁性粒子与磁场一致时,流体会“凝固”,它的粘度会随着磁场强度的增加而增加。It should be noted that magnetorheological fluid consists of base oil and magnetically suspended particles. The base fluid, usually oil, is used to suspend micron or nanometer-sized magnetic particles. When a magnetorheological fluid is exposed to a magnetic field, its properties change. When the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies" and its viscosity increases with the strength of the magnetic field.
磁流变控制单元的一优选实施例:A preferred embodiment of the magnetorheological control unit:
所述磁流变控制单元为流量磁流变控制单元;所述流量磁流变控制单元包括封闭的壳体和位于壳体内的电磁铁和通道,所述通道内为磁流变液通道;所述电磁铁通电后产生磁场,断电后磁场消失;所述壳体通过螺纹连接装置接入连接管,悬挂油缸压缩和延伸时,与储蓄器一起传导磁流变液来回流动,而连接管通过流量磁流变控制单元接收磁流变液;磁流变液流经电磁铁中的通道,当施加外加电流时,电磁场促使磁流变液发生“凝固”,从而影响磁流变液的流动速度和悬架系统阻尼的大小。The magnetorheological control unit is a flow magnetorheological control unit; the flow magnetorheological control unit includes a closed shell and an electromagnet and a channel located in the shell, and the channel is a magnetorheological fluid channel; The electromagnet generates a magnetic field after being energized, and the magnetic field disappears after the power is turned off; the housing is connected to the connecting pipe through a threaded connection device. When the suspension cylinder is compressed and extended, it conducts the magnetorheological fluid to flow back and forth together with the reservoir, and the connecting pipe passes through The flow magnetorheological control unit receives the magnetorheological fluid; the magnetorheological fluid flows through the channel in the electromagnet. When an external current is applied, the electromagnetic field causes the magnetorheological fluid to "solidify", thereby affecting the flow speed of the magnetorheological fluid. and the size of the suspension system damping.
磁流变控制单元的另一优选实施例:Another preferred embodiment of the magnetorheological control unit:
所述磁流变控制单元为环绕式磁流变控制单元;所述环绕式磁流变控制单元由电磁铁组成,该电磁铁内部为中空通道;所述连接管从通道内穿过后其两端分别与悬挂油缸和储能器连接,所述连接管内有流动的磁流变液;所述电磁铁通电后产生磁场,磁场穿过连接管,断电后磁场消失;当悬挂油缸压缩和延伸时,与蓄能器一起使磁流变液在连接管内反复传导;施加外加电流时,电磁场使连接管内的磁流变液发生“凝固”,从而影响磁流变液的流动速度和系统合成阻尼的大小。The magnetorheological control unit is a surround-type magnetorheological control unit; the surround-type magnetorheological control unit is composed of an electromagnet, and the inside of the electromagnet is a hollow channel; the two ends of the connecting pipe pass through the channel They are respectively connected to the suspension cylinder and the energy storage device, and there is flowing magnetorheological fluid in the connecting pipe; the electromagnet generates a magnetic field after being energized, and the magnetic field passes through the connecting pipe, and the magnetic field disappears after the power is turned off; when the suspension cylinder is compressed and extended , together with the accumulator, the magnetorheological fluid is repeatedly conducted in the connecting tube; when an external current is applied, the electromagnetic field causes the magnetorheological fluid in the connecting tube to "solidify", thereby affecting the flow speed of the magnetorheological fluid and the synthetic damping of the system. size.
进一步的方案:还包括智能控制中心;所述智能控制中心包括中央控制器和多个车辆运行信息采集传感器;所述中央控制器的输入端分别与多个车辆运行信息采集传感器电连接,所述中央控制器的输出端与磁流变控制单元电连接;所述中央控制器收集车辆运行信息采集传感器采集来的车辆运行信息,进行分析计算,然后向磁流变控制单元输出预定强度的电流,控制磁场的大小。A further solution: also includes an intelligent control center; the intelligent control center includes a central controller and a plurality of vehicle operation information collection sensors; the input end of the central controller is electrically connected to a plurality of vehicle operation information collection sensors, and the The output end of the central controller is electrically connected to the magnetorheological control unit; the central controller collects vehicle operating information collected by sensors, performs analysis and calculation, and then outputs a current of predetermined intensity to the magnetorheological control unit. Control the size of the magnetic field.
进一步的方案:所述悬挂油缸的数量为一个,所述磁流变控制单元的数量为一个,所述储能器的数量为一个;悬挂油缸与储能器之间设有磁流变控制单元,悬挂油缸、磁流变控制单元和储能器之间通过连接管进行连接,以此构成单车轴的外部磁流变智能悬架系统。A further solution: the number of the suspension cylinder is one, the number of the magnetorheological control unit is one, and the number of the energy accumulator is one; a magnetorheological control unit is provided between the suspension cylinder and the energy accumulator. , the suspension cylinder, magnetorheological control unit and energy storage are connected through connecting pipes to form an external magnetorheological intelligent suspension system for a single axle.
本发明还公开了一种车辆,包括一个车轴和两组上述的可控阻尼的外部磁流变智能悬架系统;两组可控阻尼的外部磁流变智能悬架系统相互独立的布置在所述车轴两侧。The invention also discloses a vehicle, which includes an axle and two sets of the above-mentioned controllable damping external magnetorheological intelligent suspension systems; the two sets of controllable damping external magnetorheological intelligent suspension systems are arranged independently of each other. on both sides of the axle.
进一步的方案:所述悬挂油缸的数量为两个,所述磁流变控制单元的数量为两个,所述储能器的数量为一个;两个悬挂油缸与储能器之间各设有一个磁流变控制单元,悬挂 油缸、磁流变控制单元和储能器之间通过连接管进行连接,以此构成双轴互联的外部磁流变智能悬架系统。A further solution: the number of the suspension cylinders is two, the number of the magnetorheological control units is two, and the number of the energy accumulators is one; there are two suspension cylinders and one energy accumulator. One magnetorheological control unit, suspended The oil cylinder, magnetorheological control unit and energy storage are connected through connecting pipes to form a biaxially interconnected external magnetorheological intelligent suspension system.
本发明还公开了一种车辆,包括两个车轴和两组上述的可控阻尼的外部磁流变智能悬架系统;两组可控阻尼的外部磁流变智能悬架系统相互独立的横跨在所述两个车轴两侧。The invention also discloses a vehicle, which includes two axles and two sets of the above-mentioned controllable damping external magnetorheological intelligent suspension systems; the two sets of controllable damping external magnetorheological intelligent suspension systems span across each other independently. on both sides of the two axles.
本发明还公开了可控阻尼的外部磁流变智能悬架控制方法,控制方法为:The invention also discloses a control method for external magnetorheological intelligent suspension with controllable damping. The control method is:
在悬挂油缸和储能器之间设有流量磁流变控制单元,三者之间通过连接管进行连接;流量磁流变控制单元的外部为封闭的壳体,壳体内设有电磁铁和通道,通道内为磁流变液通道,电磁铁通电后产生磁场,断电后磁场消失;壳体通过螺纹连接装置接入连接管,悬挂油缸压缩和延伸时,与蓄能器一起传导磁流变液来回流动,而连接管通过流量磁流变控制单元接收磁流变液,磁流变液流经电磁铁中的通道,当施加外加电流时,电磁场促使磁流变液发生“凝固”,从而影响磁流变液的流动速度和悬架系统阻尼的大小;通过增加和降低外加电流,从而提高和降低电磁场强度,能够按照悬架系统需要调整系统阻尼。There is a flow magnetorheological control unit between the suspension cylinder and the energy storage device, and the three are connected through a connecting pipe; the outside of the flow magnetorheological control unit is a closed casing, and an electromagnet and a channel are provided inside the casing. , the channel is a magnetorheological fluid channel. When the electromagnet is energized, a magnetic field is generated, and the magnetic field disappears after the power is turned off. The shell is connected to the connecting pipe through a threaded connection device. When the suspension cylinder is compressed and extended, it conducts magnetorheology together with the accumulator. The liquid flows back and forth, and the connecting tube receives the magnetorheological fluid through the flow magnetorheological control unit. The magnetorheological fluid flows through the channel in the electromagnet. When an external current is applied, the electromagnetic field causes the magnetorheological fluid to "solidify", thus Affects the flow speed of the magnetorheological fluid and the damping of the suspension system; by increasing and decreasing the applied current, thereby increasing and decreasing the intensity of the electromagnetic field, the system damping can be adjusted according to the needs of the suspension system.
需要说明的是,磁流变液由基础油液和磁性悬浮颗粒组成。基础液,通常是油液,其作用是使微米或纳米级的磁性颗粒悬浮。当磁流变液暴露于磁场时,它的性质会改变。当该流体内的磁性粒子与磁场一致时,流体会“凝固”,它的粘度会随着磁场强度的增加而增加。It should be noted that magnetorheological fluid consists of base oil and magnetically suspended particles. The base fluid, usually oil, is used to suspend micron or nanometer-sized magnetic particles. When a magnetorheological fluid is exposed to a magnetic field, its properties change. When the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies" and its viscosity increases with the strength of the magnetic field.
进一步的方案:车辆上安装有多个车辆运行信息采集传感器;中央控制器收集车辆运行信息采集传感器采集来的车辆运行信息,进行分析计算,然后向磁流变控制单元输出预定强度的电流,控制磁场的大小。Further plan: multiple vehicle operating information collection sensors are installed on the vehicle; the central controller collects the vehicle operating information collected by the vehicle operating information collection sensors, performs analysis and calculation, and then outputs a current of predetermined intensity to the magnetorheological control unit to control The size of the magnetic field.
本发明还公开了可控阻尼的外部磁流变智能悬架控制方法,控制方法为:The invention also discloses a control method for external magnetorheological intelligent suspension with controllable damping. The control method is:
在悬挂油缸和储能器之间设有环绕式磁流变控制单元,三者之间通过连接管进行连接;环绕式磁流变控制单元由电磁铁组成,该电磁铁内部为中空通道,连接管从通道内穿过后其两端分别与悬挂油缸和储能器连接,连接管内有流动的磁流变液,电磁铁通电后产生磁场,磁场穿过连接管,断电后磁场消失;当悬挂油缸压缩和延伸时,与蓄能器一起使磁流变液在连接管内反复传导;施加外加电流时,电磁场使连接管内的磁流变液发生“凝固”,从而影响磁流变液的流动速度和系统合成阻尼的大小;通过增加和降低外加电流,从而提高和降低电磁场强度,能够按照悬架系统需要调整系统阻尼。There is a surrounding magnetorheological control unit between the suspension cylinder and the energy storage device, and the three are connected through a connecting pipe; the surrounding magnetorheological control unit is composed of an electromagnet, and the inside of the electromagnet is a hollow channel connected After the tube passes through the channel, its two ends are connected to the suspension cylinder and the energy storage device respectively. There is flowing magnetorheological fluid in the connecting tube. When the electromagnet is energized, a magnetic field is generated. The magnetic field passes through the connecting tube. When the power is turned off, the magnetic field disappears; when the suspension When the oil cylinder is compressed and extended, together with the accumulator, the magnetorheological fluid is repeatedly conducted in the connecting tube; when an external current is applied, the electromagnetic field causes the magnetorheological fluid in the connecting tube to "solidify", thus affecting the flow speed of the magnetorheological fluid. and the size of the system's synthetic damping; by increasing and decreasing the applied current, thereby increasing and decreasing the electromagnetic field intensity, the system damping can be adjusted according to the needs of the suspension system.
需要说明的是,磁流变液由基础油液和磁性悬浮颗粒组成。基础液,通常是油液,其作用是使微米或纳米级的磁性颗粒悬浮。当磁流变液暴露于磁场时,它的性质会改变。当该流体内的磁性粒子与磁场一致时,流体会“凝固”,它的粘度会随着磁场强度的增加而增加。It should be noted that magnetorheological fluid consists of base oil and magnetically suspended particles. The base fluid, usually oil, is used to suspend micron or nanometer-sized magnetic particles. When a magnetorheological fluid is exposed to a magnetic field, its properties change. When the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies" and its viscosity increases with the strength of the magnetic field.
进一步的方案:车辆上安装有多个车辆运行信息采集传感器;中央控制器收集车辆运行信息采集传感器采集来的车辆运行信息,进行分析计算,然后向磁流变控制单元输出预定强度的电流,控制磁场的大小。Further plan: multiple vehicle operating information collection sensors are installed on the vehicle; the central controller collects the vehicle operating information collected by the vehicle operating information collection sensors, performs analysis and calculation, and then outputs a current of predetermined intensity to the magnetorheological control unit to control The size of the magnetic field.
本发明有益效果:Beneficial effects of the present invention:
本发明可以有效提升车辆的环境适应性、舒适性和系统可靠性,提升车辆作业效率,同时可以降低设计和制造工艺难度,降低成本。该发明与现有的解决方案相比有很多优势,尤其是那些已使用蓄能器的系统。具体为:第一、在现有自卸车悬架系统连接管路上设 计磁流变控制单元,实现悬架系统的阻尼可变控制,提升车辆的环境适应性和舒适性;第二、系统依旧使用传统油缸,避免了复杂的磁流变油缸的设计,有效降低成本,提升系统可靠性。第三,外部磁流变控制单元的设计不再受到悬挂油缸尺寸的限制,随着制约因素的消除,潜在的通用性提高。第四、提升悬架性能将改善产品的乘坐体验,增加生产率,因为在颠簸路况条件下无需降低速度,通过维持稳定的行驶速度,提高燃油利用率。The invention can effectively improve the environmental adaptability, comfort and system reliability of the vehicle, improve the vehicle operating efficiency, and at the same time reduce the difficulty of the design and manufacturing process and reduce the cost. The invention has many advantages over existing solutions, especially those systems that already use energy accumulators. Specifically: first, install the connecting pipe on the existing dump truck suspension system. The magnetorheological control unit realizes variable damping control of the suspension system, improving the vehicle's environmental adaptability and comfort; secondly, the system still uses traditional oil cylinders, avoiding the design of complex magnetorheological cylinders, effectively reducing costs. , improve system reliability. Third, the design of the external magnetorheological control unit is no longer limited by the size of the suspension cylinder. With the elimination of constraints, the potential versatility increases. Fourth, improving suspension performance will improve the product's ride experience and increase productivity, because there is no need to reduce speed under bumpy road conditions, and fuel utilization will be improved by maintaining a stable driving speed.
附图说明Description of the drawings
附图作为本发明的一部分,用来提供对本发明的进一步的理解,本发明的示意性实施例及其说明用于解释本发明,但不构成对本发明的不当限定。显然,下面描述中的附图仅仅是一些实施例,对于本领域普通技术人员来说,在不付出创造性劳动的前提下,还可以根据这些附图获得其他附图。The drawings, as part of the present invention, are used to provide a further understanding of the present invention. The schematic embodiments of the present invention and their descriptions are used to explain the present invention, but do not constitute an improper limitation of the present invention. Obviously, the drawings in the following description are only some embodiments. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without exerting creative efforts.
在附图中:In the attached picture:
图1为本发明所述的采用流量磁流变控制单元的单车轴的悬架系统;Figure 1 is a single-axle suspension system using a flow magnetorheological control unit according to the present invention;
图2为本发明所述的流量磁流变控制单元的详细结构;Figure 2 is the detailed structure of the flow magnetorheological control unit according to the present invention;
图3为本发明所述的采用环绕式磁流变控制单元的单车轴的悬架系统;Figure 3 is a single-axle suspension system using a surround-type magnetorheological control unit according to the present invention;
图4为本发明所述的环绕式磁流变控制单元的详细结构;Figure 4 is the detailed structure of the surround-type magnetorheological control unit according to the present invention;
图5为本发明所述的采用流量磁流变控制单元的双车轴互联的悬架系统;Figure 5 is a dual-axle interconnected suspension system using a flow magnetorheological control unit according to the present invention;
图6为本发明所述的采用环绕式磁流变控制单元的双车轴互联的悬架系统;Figure 6 is a dual-axle interconnected suspension system using a surround-type magnetorheological control unit according to the present invention;
图7为本发明所述的磁流变控制单元与智能控制中心的连接原理图;Figure 7 is a schematic diagram of the connection between the magnetorheological control unit and the intelligent control center according to the present invention;
图8为本发明所述的可控阻尼智能悬架系统的具体案例一;Figure 8 is a specific example of the controllable damping intelligent suspension system according to the present invention;
图9为本发明所述的可控阻尼智能悬架系统的具体案例二。Figure 9 is a specific example two of the controllable damping intelligent suspension system according to the present invention.
附图标识:1、悬挂油缸;2、连接管;3、流量磁流变控制单元;4、环绕式磁流变控制单元;5、储能器;6、螺纹连接装置;7、智能控制中心;3a、电磁铁;3b、通道;3c、电磁场;4a、电磁铁;4b、电磁场。Figure identification: 1. Suspension cylinder; 2. Connecting pipe; 3. Flow magnetorheological control unit; 4. Surrounding magnetorheological control unit; 5. Energy storage device; 6. Threaded connection device; 7. Intelligent control center ;3a, electromagnet; 3b, channel; 3c, electromagnetic field; 4a, electromagnet; 4b, electromagnetic field.
需要说明的是,这些附图和文字描述并不旨在以任何方式限制本发明的构思范围,而是通过参考特定实施例为本领域技术人员说明本发明的概念。It should be noted that these drawings and text descriptions are not intended to limit the scope of the invention in any way, but are intended to illustrate the concept of the invention for those skilled in the art by referring to specific embodiments.
具体实施方式Detailed ways
为使本发明实施例的目的、技术方案和优点更加清楚,下面将结合本发明实施例中的附图,对实施例中的技术方案进行清楚、完整地描述,以下实施例用于说明本发明,但不用来限制本发明的范围。In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. The following examples are used to illustrate the present invention. , but are not used to limit the scope of the present invention.
在本发明的描述中,需要说明的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In the description of the present invention, it should be noted that the terms "upper", "lower", "front", "back", "left", "right", "vertical", "inner", "outer", etc. The indicated orientation or positional relationship is based on the orientation or positional relationship shown in the drawings. It is only for the convenience of describing the present invention and simplifying the description. It does not indicate or imply that the device or element referred to must have a specific orientation or a specific orientation. construction and operation, and therefore should not be construed as limitations of the invention.
在本发明的描述中,需要说明的是,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体地连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本发明中的具体含义。 In the description of the present invention, it should be noted that, unless otherwise clearly stated and limited, the terms "installation", "connection" and "connection" should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection. Connection, or integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood on a case-by-case basis.
想在此说明的是,磁流变液由基础油液和磁性悬浮颗粒组成。基础液,通常是油液,其作用是使微米或纳米级的磁性颗粒悬浮。当磁流变液暴露于磁场时,它的性质会改变。当该流体内的磁性粒子与磁场一致时,流体会“凝固”,它的粘度会随着磁场强度的增加而增加。What I want to explain here is that magnetorheological fluid consists of base oil and magnetically suspended particles. The base fluid, usually oil, is used to suspend micron or nanometer-sized magnetic particles. When a magnetorheological fluid is exposed to a magnetic field, its properties change. When the magnetic particles within the fluid align with the magnetic field, the fluid "solidifies" and its viscosity increases with the strength of the magnetic field.
图1所示为本发明所述的采用流量磁流变控制单元的单车轴的悬架系统,包括悬挂油缸1、连接管2、流量磁流变控制单元3、储能器5、螺纹连接装置6。Figure 1 shows a single-axle suspension system using a flow magnetorheological control unit according to the present invention, including a suspension cylinder 1, a connecting pipe 2, a flow magnetorheological control unit 3, an energy storage device 5, and a threaded connection device 6.
图2所示为流量磁流变控制单元3的结构图,流量磁流变控制单元3由电磁铁3a和通道3b构成,外部为封闭的壳体,通道3b内为磁流变液通道。电磁铁3a通电后产生磁场3c,断电后磁场3c消失。Figure 2 shows the structural diagram of the flow magnetorheological control unit 3. The flow magnetorheological control unit 3 is composed of an electromagnet 3a and a channel 3b. The outside is a closed shell, and the inside of the channel 3b is a magnetorheological fluid channel. When the electromagnet 3a is powered on, it generates a magnetic field 3c, and when the power is turned off, the magnetic field 3c disappears.
继续参照图1和图2所示,流量磁流变控制单元3通过螺纹连接装置6直接接入连接管2,悬挂油缸1压缩和延伸时,与蓄能器5一起传导磁流变液来回流动,而连接管2通过流量磁流变控制单元3接收磁流变液。磁流变液流经电磁铁3a中的通道3b,当施加外加电流时,电磁场3c促使磁流变液发生“凝固”,从而影响磁流变液的流动速度和悬架系统阻尼的大小。通过增加和降低外加电流,从而提高和降低电磁场3c强度,可以按照悬架系统需要调整系统阻尼。Continuing to refer to Figures 1 and 2, the flow magnetorheological control unit 3 is directly connected to the connecting pipe 2 through the threaded connection device 6. When the suspension cylinder 1 is compressed and extended, it conducts the magnetorheological fluid to flow back and forth together with the accumulator 5. , while the connecting pipe 2 receives the magnetorheological fluid through the flow magnetorheological control unit 3 . The magnetorheological fluid flows through the channel 3b in the electromagnet 3a. When an external current is applied, the electromagnetic field 3c causes the magnetorheological fluid to "solidify", thus affecting the flow speed of the magnetorheological fluid and the damping of the suspension system. By increasing and decreasing the applied current, thereby increasing and decreasing the intensity of the electromagnetic field 3c, the system damping can be adjusted according to the needs of the suspension system.
图3所示为本发明所述的采用环绕式磁流变控制单元的单车轴的悬架系统,包括悬挂油缸1、连接管2、环绕式磁流变控制单元4、储能器5。Figure 3 shows a single-axle suspension system using a wrap-around magnetorheological control unit according to the present invention, including a suspension cylinder 1, a connecting pipe 2, a wrap-around magnetorheological control unit 4, and an energy storage device 5.
图4所示为环绕式磁流变控制单元4的结构图,环绕式磁流变控制单元4由电磁铁4a组成,内部为中空通道,连接管2从通道内穿过,连接管2内部为流动的磁流变液。电磁铁4a通电后产生磁场4b,磁场4b穿过连接管2,断电后磁场4b消失。Figure 4 shows the structural diagram of the surrounding magnetorheological control unit 4. The surrounding magnetorheological control unit 4 is composed of an electromagnet 4a, with a hollow channel inside. The connecting tube 2 passes through the channel. The inside of the connecting tube 2 is Flowing magnetorheological fluid. When the electromagnet 4a is energized, it generates a magnetic field 4b. The magnetic field 4b passes through the connecting tube 2. The magnetic field 4b disappears after the power is turned off.
继续参照图3和图4所示,环绕式磁流变控制单元4安装在连接管2的周围。当悬挂油缸1压缩和延伸时,与蓄能器5一起使磁流变液在连接管2内反复传导。环绕式磁流变控制单元4含有一块电磁铁4a,施加外加电流时,电磁场4b使连接管2内的磁流变液发生“凝固”,从而影响磁流变液的流动速度和系统合成阻尼的大小。通过增加和降低外加电流,从而提高和降低电磁场4b强度,可以按照悬架系统需要调整系统阻尼。Continuing to refer to FIGS. 3 and 4 , the surrounding magnetorheological control unit 4 is installed around the connecting pipe 2 . When the suspension cylinder 1 is compressed and extended, the magnetorheological fluid is repeatedly conducted in the connecting pipe 2 together with the accumulator 5 . The surrounding magnetorheological control unit 4 contains an electromagnet 4a. When an external current is applied, the electromagnetic field 4b causes the magnetorheological fluid in the connecting tube 2 to "solidify", thus affecting the flow speed of the magnetorheological fluid and the synthetic damping of the system. size. By increasing and decreasing the applied current and thus the intensity of the electromagnetic field 4b, the system damping can be adjusted according to the needs of the suspension system.
图5所示本发明所述的采用流量磁流变控制单元的双车轴互联的悬架系统,具有2个悬挂油缸1,2个流量磁流变控制单元3,1个储能器5,通过连接管2将上述部件相连,构成双轴互联形式。Figure 5 shows the dual-axle interconnected suspension system using a flow magnetorheological control unit according to the present invention, which has two suspension cylinders 1, two flow magnetorheological control units 3, and an energy storage device 5. The connecting pipe 2 connects the above components to form a biaxial interconnection form.
图6所示为本发明所述的采用环绕式磁流变控制单元的双车轴互联的悬架系统,具有2个悬挂油缸1,2个环绕式磁流变控制单元4,1个储能器5,通过连接管2将上述部件相连,构成双轴互联形式。Figure 6 shows a dual-axle interconnected suspension system using a wrap-around magnetorheological control unit according to the present invention, which has 2 suspension cylinders 1, 2 wrap-around magnetorheological control units 4, and 1 energy storage device 5. Connect the above components through the connecting pipe 2 to form a biaxial interconnection form.
图7所示为本发明所述的磁流变控制单元与智能控制中心的连接原理图,流量磁流变控制单元3或环绕式磁流变控制单元4由智能控制中心7来控制。智能控制中心7由中央控制器以及安装在车辆上的加速度、速度、倾角、载重等车辆运行信息采集传感器组成。中央控制器收集从车辆各个传感器采集来的车辆运行信息,进行分析计算,然后向流量磁流变控制单元3或环绕式磁流变控制单元4输出一定强度的电流,控制电磁场3c或电磁场4b的大小。Figure 7 shows a schematic diagram of the connection between the magnetorheological control unit and the intelligent control center according to the present invention. The flow magnetorheological control unit 3 or the surrounding magnetorheological control unit 4 is controlled by the intelligent control center 7. The intelligent control center 7 is composed of a central controller and vehicle operation information collection sensors such as acceleration, speed, inclination and load installed on the vehicle. The central controller collects vehicle operation information collected from various sensors of the vehicle, performs analysis and calculation, and then outputs a certain intensity of current to the flow magnetorheological control unit 3 or the surrounding magnetorheological control unit 4 to control the electromagnetic field 3c or the electromagnetic field 4b. size.
图8为本发明所述的可控阻尼智能悬架系统的单车轴案例:由车轴、左侧单车轴的外部磁流变智能悬架系统、右侧单车轴的外部磁流变智能悬架系统组成,其中,左、右侧单 车轴的外部磁流变智能悬架系统相互独立。Figure 8 is a single-axle case of the controllable damping intelligent suspension system according to the present invention: consisting of an axle, an external magnetorheological intelligent suspension system on the left single axle, and an external magnetorheological intelligent suspension system on the right single axle. Composed, in which the left and right sides are single The external magnetorheological smart suspension systems of the axles are independent of each other.
图9为本发明所述的可控阻尼智能悬架系统的双车轴互联案例:由车轴一、车轴二、左侧双轴互联的外部磁流变智能悬架系统、右侧双轴互联的外部磁流变智能悬架系统组成,其中,左、右侧双轴互联的外部磁流变智能悬架系统相互独立。Figure 9 is a case of dual-axle interconnection of the controllable damping intelligent suspension system according to the present invention: an external magnetorheological intelligent suspension system interconnected by axle one, axle two, and the left two-axle, and an external two-axle interconnection on the right. It consists of a magnetorheological intelligent suspension system, in which the external magnetorheological intelligent suspension systems on the left and right sides are biaxially interconnected and independent of each other.
综上,本发明可以有效提升车辆的环境适应性、舒适性和系统可靠性,提升车辆作业效率,同时可以降低设计和制造工艺难度,降低成本。该发明与现有的解决方案相比有很多优势,尤其是那些已使用蓄能器的系统。具体为:第一、在现有自卸车悬架系统连接管路上设计磁流变控制单元,实现悬架系统的阻尼可变控制,提升车辆的环境适应性和舒适性;第二、系统依旧使用传统油缸,避免了复杂的磁流变油缸的设计,有效降低成本,提升系统可靠性。第三,外部磁流变控制单元的设计不再受到悬挂油缸尺寸的限制,随着制约因素的消除,潜在的通用性提高。第四、提升悬架性能将改善产品的乘坐体验,增加生产率,因为在颠簸路况条件下无需降低速度,通过维持稳定的行驶速度,提高燃油利用率。In summary, the present invention can effectively improve the environmental adaptability, comfort and system reliability of the vehicle, improve the vehicle operating efficiency, and at the same time reduce the difficulty of the design and manufacturing process and reduce the cost. The invention has many advantages over existing solutions, especially those systems that already use energy accumulators. Specifically: first, design a magnetorheological control unit on the existing dump truck suspension system connection pipeline to achieve variable damping control of the suspension system and improve the vehicle's environmental adaptability and comfort; second, the system is still in use Traditional oil cylinders avoid the complex design of magnetorheological oil cylinders, effectively reducing costs and improving system reliability. Third, the design of the external magnetorheological control unit is no longer limited by the size of the suspension cylinder. With the elimination of constraints, the potential versatility increases. Fourth, improving suspension performance will improve the product's ride experience and increase productivity, because there is no need to reduce speed under bumpy road conditions, and fuel utilization will be improved by maintaining a stable driving speed.
在此处所提供的说明书中,说明了大量具体细节。然而,能够理解,本发明的实施例可以在没有这些具体细节的情况下实践。在一些实例中,并未详细示出公知的方法、结构和技术,以便不模糊对本说明书的理解。In the instructions provided here, a number of specific details are described. However, it is understood that embodiments of the invention may be practiced without these specific details. In some instances, well-known methods, structures, and techniques have not been shown in detail so as not to obscure the understanding of this description.
此外,本领域的技术人员能够理解,尽管在此所述的一些实施例包括其它实施例中所包含的某些特征而不是其它特征,但是不同实施例的特征的组合同样意味着处于本发明的保护范围之内并且形成不同的实施例。例如,在上面的实施例中,本领域技术人员能够根据获知的技术方案和本申请所要解决的技术问题,以组合的方式来使用。In addition, those skilled in the art will understand that although some embodiments described herein include some features contained in other embodiments but not other features, the combination of features of different embodiments is also meant to be within the scope of the present invention. within the scope of protection and form different embodiments. For example, in the above embodiments, those skilled in the art can use them in combination according to the known technical solutions and the technical problems to be solved by this application.
以上所述仅是本发明的较佳实施例而已,并非对本发明作任何形式上的限制,虽然本发明已以较佳实施例揭露如上,然而并非用以限定本发明,任何熟悉本专利的技术人员在不脱离本发明技术方案范围内,当可利用上述提示的技术内容做出些许更动或修饰为等同变化的等效实施例,但凡是未脱离本发明技术方案的内容,依据本发明的技术实质对以上实施例所作的任何简单修改、等同变化与修饰,均仍属于本发明方案的范围内。 The above are only preferred embodiments of the present invention, and do not limit the present invention in any form. Although the present invention has been disclosed above in preferred embodiments, it is not intended to limit the present invention. Anyone familiar with the technology of this patent Without departing from the scope of the technical solution of the present invention, personnel can make some changes or modify the above-mentioned technical contents into equivalent embodiments with equivalent changes. Technical Essence Any simple modifications, equivalent changes and modifications made to the above embodiments still fall within the scope of the present invention.

Claims (12)

  1. 可控阻尼的外部磁流变智能悬架系统,其特征在于:The controllable damping external magnetorheological intelligent suspension system is characterized by:
    包括悬挂油缸、连接管、磁流变控制单元和储能器;Includes suspension cylinder, connecting pipe, magnetorheological control unit and energy storage device;
    所述磁流变控制单元位于悬挂油缸和储能器之间,三者之间通过连接管进行连接;The magnetorheological control unit is located between the suspension cylinder and the energy storage device, and the three are connected through a connecting pipe;
    所述悬挂油缸、磁流变控制单元和储能器之间设有磁流变液;There is magnetorheological fluid between the suspension cylinder, the magnetorheological control unit and the energy storage device;
    当所述悬挂油缸压缩和延伸时,与所述储能器一起传导磁流变液来回流动,对磁流变控制单元施加外加电流时,磁流变控制单元中的电磁场促使磁流变液发生“凝固”,从而影响磁流变液的流动速度和悬架系统阻尼的大小;When the suspension cylinder is compressed and extended, the magnetorheological fluid is conducted to flow back and forth together with the energy storage device. When an external current is applied to the magnetorheological control unit, the electromagnetic field in the magnetorheological control unit promotes the generation of magnetorheological fluid. "Solidification", thus affecting the flow speed of the magnetorheological fluid and the damping of the suspension system;
    通过增加和降低外加电流,从而提高和降低电磁场强度,能够按照悬架系统需要调整系统阻尼。By increasing and decreasing the applied current, thereby increasing and decreasing the electromagnetic field intensity, the system damping can be adjusted according to the needs of the suspension system.
  2. 根据权利要求1所述的可控阻尼的外部磁流变智能悬架系统,其特征在于:The controllable damping external magnetorheological intelligent suspension system according to claim 1, characterized in that:
    所述磁流变控制单元为流量磁流变控制单元;The magnetorheological control unit is a flow magnetorheological control unit;
    所述流量磁流变控制单元包括封闭的壳体和位于壳体内的电磁铁和通道,所述通道内为磁流变液通道;The flow magnetorheological control unit includes a closed housing, an electromagnet and a channel located in the housing, and the channel is a magnetorheological fluid channel;
    所述电磁铁通电后产生磁场,断电后磁场消失;The electromagnet generates a magnetic field after being powered on, and the magnetic field disappears when the power is turned off;
    所述壳体通过螺纹连接装置接入连接管,悬挂油缸压缩和延伸时,与储蓄器一起传导磁流变液来回流动,而连接管通过流量磁流变控制单元接收磁流变液;The housing is connected to the connecting pipe through a threaded connection device. When the suspension cylinder is compressed and extended, it conducts the magnetorheological fluid to flow back and forth together with the reservoir, and the connecting pipe receives the magnetorheological fluid through the flow magnetorheological control unit;
    磁流变液流经电磁铁中的通道,当施加外加电流时,电磁场促使磁流变液发生“凝固”,从而影响磁流变液的流动速度和悬架系统阻尼的大小。The magnetorheological fluid flows through the channel in the electromagnet. When an external current is applied, the electromagnetic field causes the magnetorheological fluid to "solidify", thereby affecting the flow speed of the magnetorheological fluid and the damping of the suspension system.
  3. 根据权利要求1所述的可控阻尼的外部磁流变智能悬架系统,其特征在于:The controllable damping external magnetorheological intelligent suspension system according to claim 1, characterized in that:
    所述磁流变控制单元为环绕式磁流变控制单元;The magnetorheological control unit is a surround-type magnetorheological control unit;
    所述环绕式磁流变控制单元由电磁铁组成,该电磁铁内部为中空通道;The surrounding magnetorheological control unit is composed of an electromagnet, and the inside of the electromagnet is a hollow channel;
    所述连接管从通道内穿过后其两端分别与悬挂油缸和储能器连接,所述连接管内有流动的磁流变液;After the connecting pipe passes through the channel, its two ends are connected to the suspension cylinder and the energy storage device respectively, and there is flowing magnetorheological fluid in the connecting pipe;
    所述电磁铁通电后产生磁场,磁场穿过连接管,断电后磁场消失;The electromagnet generates a magnetic field after being energized, and the magnetic field passes through the connecting pipe. The magnetic field disappears after the power is turned off;
    当悬挂油缸压缩和延伸时,与蓄能器一起使磁流变液在连接管内反复传导;施加外加电流时,电磁场使连接管内的磁流变液发生“凝固”,从而影响磁流变液的流动速度和系统合成阻尼的大小。When the suspension cylinder is compressed and extended, together with the accumulator, the magnetorheological fluid is repeatedly conducted in the connecting tube; when an external current is applied, the electromagnetic field causes the magnetorheological fluid in the connecting tube to "solidify", thus affecting the properties of the magnetorheological fluid. Flow velocity and the magnitude of the system's resultant damping.
  4. 根据权利要求1所述的可控阻尼的外部磁流变智能悬架系统,其特征在于:The controllable damping external magnetorheological intelligent suspension system according to claim 1, characterized in that:
    还包括智能控制中心;Also includes an intelligent control center;
    所述智能控制中心包括中央控制器和多个车辆运行信息采集传感器;The intelligent control center includes a central controller and multiple vehicle operating information collection sensors;
    所述中央控制器的输入端分别与多个车辆运行信息采集传感器电连接,所述中央控制器的输出端与磁流变控制单元电连接;The input end of the central controller is electrically connected to a plurality of vehicle operating information collection sensors, and the output end of the central controller is electrically connected to the magnetorheological control unit;
    所述中央控制器收集车辆运行信息采集传感器采集来的车辆运行信息,进行分析计算,然后向磁流变控制单元输出预定强度的电流,控制磁场的大小。The central controller collects the vehicle operating information collected by the vehicle operating information collection sensor, performs analysis and calculation, and then outputs a predetermined intensity current to the magnetorheological control unit to control the size of the magnetic field.
  5. 根据权利要求1至4任一项所述的可控阻尼的外部磁流变智能悬架系统,其特征在于:The controllable damping external magnetorheological intelligent suspension system according to any one of claims 1 to 4, characterized by:
    所述悬挂油缸的数量为一个,所述磁流变控制单元的数量为一个,所述储能器的数量为一个;The number of the suspension cylinder is one, the number of the magnetorheological control unit is one, and the number of the energy accumulator is one;
    悬挂油缸与储能器之间设有磁流变控制单元,悬挂油缸、磁流变控制单元和储能器之 间通过连接管进行连接,以此构成单车轴的外部磁流变智能悬架系统。There is a magnetorheological control unit between the suspension cylinder and the energy storage device. The suspension cylinder, the magnetorheological control unit and the energy storage device are are connected through connecting tubes to form an external magnetorheological intelligent suspension system for a single axle.
  6. 一种车辆,包括一个车轴,其特征在于:A vehicle, including an axle, characterized by:
    还包括两组权利要求5所述的可控阻尼的外部磁流变智能悬架系统;It also includes two sets of controllable damping external magnetorheological intelligent suspension systems according to claim 5;
    两组可控阻尼的外部磁流变智能悬架系统相互独立的布置在所述车轴两侧。Two sets of controllable damping external magnetorheological intelligent suspension systems are independently arranged on both sides of the axle.
  7. 根据权利要求1至4任一项所述的可控阻尼的外部磁流变智能悬架系统,其特征在于:The controllable damping external magnetorheological intelligent suspension system according to any one of claims 1 to 4, characterized by:
    所述悬挂油缸的数量为两个,所述磁流变控制单元的数量为两个,所述储能器的数量为一个;The number of the suspension cylinders is two, the number of the magnetorheological control units is two, and the number of the energy storage devices is one;
    两个悬挂油缸与储能器之间各设有一个磁流变控制单元,悬挂油缸、磁流变控制单元和储能器之间通过连接管进行连接,以此构成双轴互联的外部磁流变智能悬架系统。There is a magnetorheological control unit between the two suspension cylinders and the energy storage device. The suspension cylinder, the magnetorheological control unit and the energy storage device are connected through connecting pipes to form a biaxial interconnected external magnetic flow. Become an intelligent suspension system.
  8. 一种车辆,包括两个车轴,其特征在于:A vehicle including two axles, characterized by:
    还包括两组权利要求5所述的可控阻尼的外部磁流变智能悬架系统;It also includes two sets of controllable damping external magnetorheological intelligent suspension systems according to claim 5;
    两组可控阻尼的外部磁流变智能悬架系统相互独立的横跨在所述两个车轴两侧。Two sets of external magnetorheological smart suspension systems with controllable damping are independent of each other and straddle both sides of the two axles.
  9. 可控阻尼的外部磁流变智能悬架控制方法,其特征在于:The external magnetorheological intelligent suspension control method with controllable damping is characterized by:
    在悬挂油缸和储能器之间设有流量磁流变控制单元,三者之间通过连接管进行连接;There is a flow magnetorheological control unit between the suspension cylinder and the energy storage device, and the three are connected through a connecting pipe;
    流量磁流变控制单元的外部为封闭的壳体,壳体内设有电磁铁和通道,通道内为磁流变液通道,电磁铁通电后产生磁场,断电后磁场消失;The outside of the flow magnetorheological control unit is a closed casing. The casing is equipped with an electromagnet and a channel. Inside the channel is a magnetorheological fluid channel. The electromagnet generates a magnetic field when it is energized, and the magnetic field disappears when the power is turned off;
    壳体通过螺纹连接装置接入连接管,悬挂油缸压缩和延伸时,与蓄能器一起传导磁流变液来回流动,而连接管通过流量磁流变控制单元接收磁流变液,磁流变液流经电磁铁中的通道,当施加外加电流时,电磁场促使磁流变液发生“凝固”,从而影响磁流变液的流动速度和悬架系统阻尼的大小;The shell is connected to the connecting pipe through a threaded connection device. When the suspension cylinder is compressed and extended, it conducts the magnetorheological fluid to flow back and forth together with the accumulator, and the connecting pipe receives the magnetorheological fluid through the flow magnetorheological control unit. The magnetorheological fluid The fluid flows through the channel in the electromagnet. When an external current is applied, the electromagnetic field causes the magnetorheological fluid to "solidify", thus affecting the flow speed of the magnetorheological fluid and the damping of the suspension system;
    通过增加和降低外加电流,从而提高和降低电磁场强度,能够按照悬架系统需要调整系统阻尼。By increasing and decreasing the applied current, thereby increasing and decreasing the electromagnetic field intensity, the system damping can be adjusted according to the needs of the suspension system.
  10. 根据权利要求9所述的可控阻尼的外部磁流变智能悬架控制方法,其特征在于:The controllable damping external magnetorheological intelligent suspension control method according to claim 9, characterized in that:
    车辆上安装有多个车辆运行信息采集传感器;中央控制器收集车辆运行信息采集传感器采集来的车辆运行信息,进行分析计算,然后向磁流变控制单元输出预定强度的电流,控制磁场的大小。There are multiple vehicle operating information collection sensors installed on the vehicle; the central controller collects the vehicle operating information collected by the vehicle operating information collection sensors, performs analysis and calculation, and then outputs a predetermined intensity current to the magnetorheological control unit to control the size of the magnetic field.
  11. 可控阻尼的外部磁流变智能悬架控制方法,其特征在于:The external magnetorheological intelligent suspension control method with controllable damping is characterized by:
    在悬挂油缸和储能器之间设有环绕式磁流变控制单元,三者之间通过连接管进行连接;There is a surrounding magnetorheological control unit between the suspension cylinder and the energy accumulator, and the three are connected through connecting pipes;
    环绕式磁流变控制单元由电磁铁组成,该电磁铁内部为中空通道,连接管从通道内穿过后其两端分别与悬挂油缸和储能器连接,连接管内有流动的磁流变液,电磁铁通电后产生磁场,磁场穿过连接管,断电后磁场消失;The surrounding magnetorheological control unit is composed of an electromagnet. The inside of the electromagnet is a hollow channel. After the connecting pipe passes through the channel, its two ends are connected to the suspension cylinder and the energy storage device respectively. There is flowing magnetorheological fluid in the connecting pipe. The electromagnet generates a magnetic field when energized, and the magnetic field passes through the connecting tube. The magnetic field disappears when the power is turned off;
    当悬挂油缸压缩和延伸时,与蓄能器一起使磁流变液在连接管内反复传导;施加外加电流时,电磁场使连接管内的磁流变液发生“凝固”,从而影响磁流变液的流动速度和系统合成阻尼的大小;When the suspension cylinder is compressed and extended, together with the accumulator, the magnetorheological fluid is repeatedly conducted in the connecting tube; when an external current is applied, the electromagnetic field causes the magnetorheological fluid in the connecting tube to "solidify", thus affecting the properties of the magnetorheological fluid. Flow velocity and the magnitude of the system’s resultant damping;
    通过增加和降低外加电流,从而提高和降低电磁场强度,能够按照悬架系统需要调整系统阻尼。By increasing and decreasing the applied current, thereby increasing and decreasing the electromagnetic field intensity, the system damping can be adjusted according to the needs of the suspension system.
  12. 根据权利要求11所述的可控阻尼的外部磁流变智能悬架控制方法,其特征在于: The controllable damping external magnetorheological intelligent suspension control method according to claim 11, characterized in that:
    车辆上安装有多个车辆运行信息采集传感器;中央控制器收集车辆运行信息采集传感器采集来的车辆运行信息,进行分析计算,然后向磁流变控制单元输出预定强度的电流,控制磁场的大小。 There are multiple vehicle operating information collection sensors installed on the vehicle; the central controller collects the vehicle operating information collected by the vehicle operating information collection sensors, performs analysis and calculation, and then outputs a predetermined intensity current to the magnetorheological control unit to control the size of the magnetic field.
PCT/CN2023/091406 2022-04-27 2023-04-27 Intelligent external magnetorheological suspension system with controllable damping, control method and vehicle WO2023208155A1 (en)

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CN114953880A (en) * 2022-04-27 2022-08-30 徐州徐工矿业机械有限公司 Damping-controllable external magneto-rheological intelligent suspension system, control method and vehicle

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CN114953880A (en) * 2022-04-27 2022-08-30 徐州徐工矿业机械有限公司 Damping-controllable external magneto-rheological intelligent suspension system, control method and vehicle

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CN114953880A (en) * 2022-04-27 2022-08-30 徐州徐工矿业机械有限公司 Damping-controllable external magneto-rheological intelligent suspension system, control method and vehicle

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