WO2023208121A1 - Method of preparing methoxy poly(ethylene glycol)-b-poly(l-lactide) block copolymer - Google Patents

Method of preparing methoxy poly(ethylene glycol)-b-poly(l-lactide) block copolymer Download PDF

Info

Publication number
WO2023208121A1
WO2023208121A1 PCT/CN2023/091215 CN2023091215W WO2023208121A1 WO 2023208121 A1 WO2023208121 A1 WO 2023208121A1 CN 2023091215 W CN2023091215 W CN 2023091215W WO 2023208121 A1 WO2023208121 A1 WO 2023208121A1
Authority
WO
WIPO (PCT)
Prior art keywords
lactide
polyethylene glycol
monomethyl ether
glycol monomethyl
preparation
Prior art date
Application number
PCT/CN2023/091215
Other languages
French (fr)
Chinese (zh)
Inventor
李睿智
张堃
许凯
宋大伟
Original Assignee
爱美客技术发展股份有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 爱美客技术发展股份有限公司 filed Critical 爱美客技术发展股份有限公司
Publication of WO2023208121A1 publication Critical patent/WO2023208121A1/en

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07DHETEROCYCLIC COMPOUNDS
    • C07D319/00Heterocyclic compounds containing six-membered rings having two oxygen atoms as the only ring hetero atoms
    • C07D319/101,4-Dioxanes; Hydrogenated 1,4-dioxanes
    • C07D319/121,4-Dioxanes; Hydrogenated 1,4-dioxanes not condensed with other rings
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/66Polyesters containing oxygen in the form of ether groups
    • C08G63/664Polyesters containing oxygen in the form of ether groups derived from hydroxy carboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • C08G63/823Preparation processes characterised by the catalyst used for the preparation of polylactones or polylactides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • C08G63/84Boron, aluminium, gallium, indium, thallium, rare-earth metals, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/88Post-polymerisation treatment
    • C08G63/90Purification; Drying
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W90/00Enabling technologies or technologies with a potential or indirect contribution to greenhouse gas [GHG] emissions mitigation
    • Y02W90/10Bio-packaging, e.g. packing containers made from renewable resources or bio-plastics

Definitions

  • the invention belongs to the field of polymer material synthesis, and specifically relates to a preparation method of polyethylene glycol monomethyl ether-polylactic acid block copolymer.
  • mPEG-PLLA Polyethylene glycol monomethyl ether-polylactic acid block copolymer
  • the finished product refining process can narrow the molecular weight distribution and reduce the residue of polymerization inhibitor, the finished product yield is less than 40%, resulting in high production costs. At the same time, the problems of precise control of molecular weight, optical rotation deviation, and tin residue have not yet been solved. .
  • Chinese patent CN 104892909 discloses the use of polyethylene glycol monomethyl ether and D, L-lactide as reaction raw materials, stannous octoate as catalyst, prepared by melt polycondensation method, and after the reaction is completed, 1 to 4 times of dichloromethane are used to dissolve -
  • the finished product is obtained by crystallizing diethyl ether.
  • This method is a commonly used method for preparation.
  • the reaction time of this method is as long as 12 to 14 hours, and the molecular weight of the product is low.
  • the long-term reaction produces transesterification, resulting in poor optical purity of the finished product.
  • the yield of the finished product is ⁇ 80%. .
  • Chinese patent CN 1111253A discloses using triisobutylaluminum as a catalyst under nitrogen protection. 60-220°C, initiate bulk or solution copolymerization of lactone (or lactide) and polyether glycol, and use a fatty alcohol with 12-24 carbon atoms as a molecular weight regulator to control the molecular weight. This process avoids heavy metals The residual tin can better control the molecular weight of the polymerized product polyD,L-lactide. However, the addition of fatty alcohol terminates the polymerization reaction in advance, resulting in a broad molecular weight distribution. At the same time, the fatty alcohol chain is introduced, which increases the residual amount in the polymer. things.
  • Cipheral patent CN 106995528 A discloses that polyethylene glycol monomethyl ether-polylactic acid block copolymer (mPEG-PDLLA) is refined through a stepwise cooling method to narrow the molecular weight distribution of the polymer and prepare a polymer glue.
  • the particle size of the bundle is small and uniform, the freeze-dried powder has excellent stability and good reconstitution effect.
  • the yield of this process is less than 40%, the material loss is large, and the production cost is high.
  • the present invention starts with lactic acid, and through process implantation and integration, first produces high-purity lactide, and then completes liquid phase polymerization using a composite aluminum catalyst at a mild reaction temperature (lower than 145°C, reaction time shorter than 1 hour) , the polymerized colloid is refined to obtain polyethylene glycol monomethyl ether-polylactic acid block copolymer with high optical purity and controllable molecular weight.
  • the invention provides a preparation method of polyethylene glycol monomethyl ether-polylactic acid block copolymer, which specifically includes the following steps:
  • Step 1 Under the catalysis of a composite aluminum catalyst, lactide and polyethylene glycol monomethyl ether undergo a ring-opening polymerization reaction to generate a polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid;
  • Step 2 The polyethylene glycol monomethyl ether-polylactic acid block copolymer is colloidally refined to obtain the finished polyethylene glycol monomethyl ether-polylactic acid block copolymer.
  • the preparation process of lactide in step 1 includes the following steps:
  • Step 1) dehydrate lactic acid to obtain oligomeric lactic acid.
  • the free water in the lactic acid is removed, and then under the conditions of a catalyst, the bound water in the lactic acid is removed by gradually heating up and reducing the pressure.
  • the temperature for removing free water is 70°C to 90°C, and further preferably the temperature is 75°C to 85°C, such as 75°C, 78°C, 80°C, 82°C, and 85°C.
  • the negative pressure for removing free water is -0.090 ⁇ -0.097MPa, and further preferably the negative pressure is -0.093 ⁇ -0.097MPa, such as -0.093MPa, -0.094MPa, -0.095MPa, -0.096MPa, -0.097MPa .
  • the catalyst for removing bound water in lactic acid is a mixture of antimony trioxide and phosphoric acid.
  • the mixed catalyst can better reduce the cyclization of lactic acid oligomers into racemic lactide. Or conversion to D-lactide, thereby improving the optical purity of L-lactide.
  • the amount of antimony trioxide added is 0.75-0.85% of the mass of lactic acid, more preferably 0.75-0.80%, such as 0.75%, 0.76%, 0.77%, 0.78%, 0.79%, 0.80%.
  • the added amount of phosphoric acid is 0.2% to 0.4% of the mass of lactic acid, more preferably 0.25% to 0.4%, such as 0.25%, 0.28%, 0.30%, 0.35%, 0.38%, 0.40 %.
  • the starting temperature for removing bound water in lactic acid is 120 to 160°C, more preferably 140 to 160°C, such as 140°C, 145°C, 150°C, 155°C, and 160°C.
  • the heating and pressure reduction methods are stepwise, and the temperature of each step is 2 to 5°C, such as 2°C, 3°C, 4°C, and 5°C.
  • the pressure of each stage is -0.01 ⁇ -0.03MPa, such as -0.01MPa, -0.02MPa, -0.03MPa.
  • the final temperature for removing lactic acid bound water is 180-190°C, and the vacuum degree is ultimate vacuum.
  • Step 2 oligolactic acid is cleaved and cyclized to generate lactide.
  • Step 2 oligolactic acid is cleaved and cyclized to generate lactide.
  • inert gas to replace the reaction vessel to normal pressure, then remove the aqueous solution, then add the catalyst, and crack and cyclize it at a temperature above 200°C and a negative pressure below -0.095MP to prepare block propylene. Lactide.
  • the inert gas is selected from at least one of nitrogen, argon or helium, and is further preferably nitrogen.
  • the catalyst is antimony trioxide and glycerol.
  • the amount of antimony trioxide added is 0.15% to 0.25% of the initial lactic acid mass. It is further preferred that the amount of antimony trioxide added is 0.15% to 0.2% of the initial lactic acid mass, such as 0.15%, 0.16%, 0.17%. , 0.18%, 0.19%, 0.20%.
  • the amount of glycerol added is 3% to 8% of the initial lactic acid mass, more preferably 5% to 8%, For example, 5%, 5.5%, 6.0%, 6.5%, 7.0%, 7.5%, 8.0%.
  • the temperature above 200°C is 200°C to 260°C, more preferably 220°C to 250°C, more preferably 220°C to 240°C, such as 220°C, 225°C, 230°C, 235°C, and 240°C.
  • the present invention uses a composite high-efficiency catalytic system of antimony trioxide + phosphoric acid, antimony trioxide + glycerol, and adds it in stages.
  • the first stage catalyst accelerates the dehydration and polycondensation of lactic acid.
  • the introduction of phosphoric acid can increase the stability of the system reaction, forming The molecular weight distribution of oligomeric lactic acid is narrower, which is beneficial to the later cleavage and cyclization reaction.
  • the addition of the second stage catalyst increases the activation energy of the reaction system, and at the same time introduces glycerol with a high boiling point, which makes the heat transfer of the reaction system more complete, reduces side reactions caused by local ultra-high temperatures, and facilitates the distillation of the product lactide.
  • Step 3 subject the lactide prepared in step 2) to water extraction. Add lump lactide and water together according to the preset mass ratio, stir and mix evenly, let stand and then filter out the aqueous solution.
  • the mass ratio of bulk lactide to water is 1:1 to 1:3, more preferably 1:1.5 to 1:2.5, such as 1:1.5, 1:1.75, 1:2, 1:2.25, 1:2.5.
  • Step 4 hydrolyze the lactide after water extraction. Add the water-extracted lactide to warm water for deep hydrolysis.
  • the mass ratio of lactide to warm water after water extraction is 1:2-4, more preferably 1:2-3, such as 1:2, 1:2.3, 1:2.5, 1:2.7, 1: 3.
  • the temperature of the warm water is 45-55°C, more preferably 48-53°C, such as 48°C, 49°C, 50°C, 51°C, 52°C, 53°C.
  • the hydrolysis time is 2 to 5 h, more preferably 2.5 to 5 h, such as 2.5 h, 3.0 h, 3.5 h, 4.0 h, 4.5 h, 5.0 h.
  • the present invention completely eliminates meso-lactide in crude lactide, improves the optical purity of L-lactide, and obtains high-purity monomers, thereby further preparing high-optical-purity polyester. milk acid.
  • Step 5) The hydrolyzed lactide is sequentially filtered to remove water, filtered and washed with an organic solvent, and dried to obtain crude lactide.
  • the organic solvent is selected from any one of ethanol, diethyl ether, and propanol, and is further preferably ethanol.
  • the drying method is air drying or oven drying, and the drying temperature is preferably 65°C or lower, and more preferably 60°C or lower.
  • Step 6 purify and refine the crude lactide.
  • the prepared crude lactide and absolute ethanol are added into a crystallization purification vessel, dissolved and filtered, and the filtrate is crystallized overnight, and then solid-liquid separation is performed to obtain lactide crystals, which are then vacuum dried to obtain primary purification of lactide. Then, ethyl acetate is used to purify and crystallize the once-purified lactide to obtain refined lactide.
  • the mass ratio of crude lactide to absolute ethanol is 1:1 to 2, more preferably 1:1 to 1:1.5, such as 1:1, 1:1.05, 1:1.1, 1:1.15 , 1:1.2, 1:1.25, 1:1.3, 1:1.35, 1:1.4, 1:1.45, 1:1.5.
  • the mass ratio of primary lactide to ethyl acetate is 1:0.7-1.5, more preferably 1:0.7-1.2, such as 1:0.7, 1:0.75, 1:0.8, 1:0.85, 1 :0.9, 1:0.95, 1:1.0, 1:1.05, 1:1.1, 1:1.15, 1:1.2.
  • the dissolution temperature is 70 to 85°C, more preferably 70 to 80°C, such as 70°C, 72°C, 74°C, 76°C, 78°C, or 80°C.
  • the crystallization temperature of the filtrate is 10 to 35°C, more preferably 10 to 30°C, such as 10°C, 15°C, 20°C, 25°C, or 30°C.
  • the vacuum drying temperature is 45-60°C, more preferably 45-55°C, such as 45°C, 47°C, 50°C, 53°C, 55°C.
  • the present invention adopts a multi-solvent alternating recrystallization purification process and utilizes the different solubilities of solvents to effectively remove insoluble impurities and soluble impurities, including the removal of free acids and moisture, and can improve the crystallinity of lactide to prepare low-residue High-purity lactide lays a solid foundation for the later polymerization reaction to be stable and sufficient.
  • the preparation process of polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid in step 1 includes the following steps:
  • Step 1-1 add the refined lactide and polyethylene glycol monomethyl ether prepared through the above step 6) into the polyethylene glycol monomethyl ether.
  • the combined reaction vessel after vacuum drying, replace with inert gas to remove moisture in the reaction system.
  • the mass fraction of lactide is 97 to 99.5%, more preferably 97.5 to 99.5%, such as 97.5%, 98%, 98.5%, 99 %, 99.5%.
  • the vacuum drying temperature is 45 to 60°C, more preferably 45 to 55°C, such as 45°C, 47°C, 50°C, 53°C, and 55°C.
  • the inert gas is selected from at least one of helium, argon, and nitrogen, and is further preferably argon.
  • the number of substitutions of the inert gas is 2 to 5 times, more preferably 3 to 5 times, such as 3 times, 4 times, or 5 times.
  • Step 1-2 Add anhydrous xylene to the reaction system treated in step 1-1, heat it up to dissolve, then add a catalyst, and heat up the reaction to obtain a polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid.
  • the mass ratio of anhydrous xylene to monomer is 1.5 to 2.5:1, more preferably 2.0 to 2.5:1, such as 2.0:1, 2.1:1, 2.2:1, 2.3:1, 2.4:1, 2.5:1.
  • the temperature of the elevated temperature dissolution is controlled below 130°C, more preferably below 120°C.
  • the catalyst is a composite aluminum catalyst, further preferably the catalyst includes triisobutylaluminum, and more preferably, the catalyst includes triisobutylaluminum, isobutylene and xylene. More preferably, the mass ratio of triisobutylaluminum, isobutylene and xylene is 1:2.5 ⁇ 3.0:0.1 ⁇ 0.2.
  • the added amount of the composite aluminum catalyst is 0.15 to 2.0%, more preferably 0.15 to 2.0%. 1.0%, such as 0.15%, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, 0.42%, 0.45%, 0.5%, 0.75%, 1.0%.
  • the present invention adopts a self-developed high-activity composite aluminum catalyst, which has higher catalytic activity than the commonly used stannous octoate, resulting in lower reaction temperature and faster reaction rate.
  • Ordinary aluminum-based catalysts are easily decomposed or reacted with trace amounts of water and oxygen during use, resulting in reduced activity.
  • the present invention can prevent aluminum-based catalysts from interacting with trace amounts of water. Reacts with oxygen to maintain the high activity of the aluminum catalyst and make the entire process proceed steadily before, during and after the polymerization reaction.
  • the temperature of the ring-opening polymerization reaction is 110 to 145°C, more preferably 115 to 140°C, more preferably 120 to 140°C, such as 120°C, 125°C, 130°C, 135°C, and 140°C.
  • the ring-opening polymerization reaction time is 0.5 to 1.5h, more preferably 0.5 to 1.0h, such as 0.5h, 0.75h, 0.8h, 1.0h.
  • polyethylene glycol monomethyl ether, refined lactide and anhydrous xylene constitute the solution polymerization reaction system of the ring-opening polymerization reaction
  • the anhydrous solvent is selected from at least one of anhydrous xylene, decalin or diphenyl ether, and is further preferably anhydrous xylene.
  • the mass ratio of the total mass of refined lactide and polyethylene glycol monomethyl ether to anhydrous xylene is 1:1.5 to 2.5. More preferably, the mass ratio of refined lactide and polyethylene glycol monomethyl ether is The mass ratio of the total mass to anhydrous xylene is 1:1.5 ⁇ 2.2, such as 1:1.5, 1:1.8, 1:2.0, 1:2.1, 1:2.2.
  • the process of colloid refining the polyethylene glycol monomethyl ether-polylactic acid block copolymer in step 2 to obtain the finished polyethylene glycol monomethyl ether-polylactic acid block copolymer includes the following steps:
  • Step 2-1 classification treatment of polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid.
  • step 1-2 add the polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid and methylene chloride obtained in step 1-2 into the purification reaction vessel, stir and dissolve, add absolute ethanol, and continue stirring until the polyethylene glycol monomethyl ether is dissolved. After the methyl ether-polylactic acid block copolymer is completely dissolved, slowly add absolute ethanol dropwise. Stop when a large amount of soft colloids appear in the solution, let it stand for clarification, and remove the supernatant.
  • the mass ratio of polyethylene glycol monomethyl ether-polylactic acid block copolymer to methylene chloride is 1:4-8, more preferably 1:5-7, such as 1:5, 1:5.5, 1 :6, 1:6.5, 1:7.
  • the added volume of absolute ethanol is the same as the volume of methylene chloride.
  • Step 2-2 purification of polyethylene glycol monomethyl ether-polylactic acid block copolymer soft colloid.
  • step 2-1 add an appropriate amount of absolute ethanol to the polyethylene glycol monomethyl ether-polylactic acid block copolymer soft colloid that has been classified in step 2-1, stir and precipitate, separate the solid and liquid, and dry the precipitate to obtain polyethylene glycol.
  • a pure product of monomethyl ether-polylactic acid block copolymer is added to the polyethylene glycol monomethyl ether-polylactic acid block copolymer soft colloid that has been classified in step 2-1, stir and precipitate, separate the solid and liquid, and dry the precipitate to obtain polyethylene glycol.
  • a pure product of monomethyl ether-polylactic acid block copolymer A pure product of monomethyl ether-polylactic acid block copolymer.
  • the filtration is 0.2 micron pressure filtration.
  • the temperature for vacuum drying of the fine powder is 45-60°C, more preferably 45-55°C, for example Such as 45°C, 47°C, 50°C, 53°C, 55°C.
  • the hierarchical purification process of the present invention can remove low molecular weight polymers and make the molecular weight distribution of the finished product narrower.
  • the classification operation method in this process is organically combined with the conventional purification process of polylactic acid, which effectively saves production costs on the basis of achieving results.
  • the present invention uses antimony trioxide and phosphoric acid, antimony trioxide and glycerol as catalysts respectively, and the catalysts are added in batches in two stages.
  • the first stage catalyst accelerates the production of lactic acid.
  • the introduction of phosphoric acid can increase the stability of the system reaction, so that the molecular chain of the formed oligolactic acid is shorter, the molecular weight distribution is narrower, and it is easy to crack and cyclize; the addition of the second stage catalyst increases the activation energy of the reaction system, and at the same time.
  • the introduction of glycerol with a high boiling point makes the heat transfer of the reaction system more complete, reduces side reactions caused by local ultra-high temperatures, and facilitates the distillation of the product lactide; at the same time, the change in optical rotation of lactide is reduced, and the L - Optical purity and yield of lactide.
  • the present invention adopts a unique deep hydrolysis process to eliminate meso-lactide and further improve the optical purity of L-lactide.
  • the present invention adopts a multi-solvent alternating recrystallization purification process to effectively remove impurities (such as free acid and moisture), improve the crystallinity of lactide, and further improve the crystallinity of L-lactide. purity.
  • the residual amount of lactide prepared by the present invention is less than 10PPM.
  • the medical industry standard YY/T0661-2017 limits it to ⁇ 3%; after verification, the lactide residue of medical polylactic acid sold by Corbion, an internationally renowned polylactic acid manufacturer, is ⁇ 0.1%.
  • the residual amount of lactide prepared by the present invention is low, which avoids the problem of unstable mechanical properties caused by internal cracks in injection molded parts during subsequent processing, and also reduces the risk of aseptic inflammation caused by acidic release caused by rapid hydrolysis of lactide in clinical applications. risks of.
  • the present invention first prepares high-purity monomers, and then with the support of a solution polymerization system and a composite aluminum catalyst, the oxidative decomposition of triisobutylaluminum can be inhibited by introducing isobutylene into the composite aluminum catalyst, so that low-concentration composite aluminum
  • the catalyst can achieve efficient catalytic reactions.
  • the low-concentration catalyst reaction system can be rapidly dispersed and uniform.
  • coordination polymerization can go hand in hand, and the energy exchange of the solution reaction system is sufficient, thus achieving a reaction time of less than 145°C.
  • the polymerization reaction is completed under reaction conditions of less than 1 hour, which effectively avoids side reactions such as transesterification caused by high temperatures and long-term reactions in traditional processes, and produces polymers with high optical purity.
  • the low-concentration solution reaction system can still effectively maintain intermolecular motion during the later polymerization. This ensures sufficient monomer conversion, effectively reduces lactide residue, and increases the polymer yield.
  • the present invention adopts a solution polymerization system, which makes the reaction more complete, lowers the reaction temperature, and shortens the reaction time. It effectively avoids side reactions such as transesterification caused by high temperature and long-term reactions in traditional processes, improves the optical purity of polyethylene glycol monomethyl ether-polylactic acid block copolymer, and makes high optical purity L-polylactic acid and polyethylene glycol Alcohol monomethyl ether copolymer has a smooth metabolic pathway, thereby improving biocompatibility; and a unique composite aluminum catalyst is used to replace stannous octoate and ordinary aluminum catalysts, which improves reaction activity and eliminates the use of existing technologies. Problems such as excessive tin residue caused by stannous octoate and easy oxidation of aluminum catalysts eliminate the toxic side effects of tin on the human body and effectively solve the shortcomings of mPEG-PLLA in medical applications.
  • the present invention adopts a hierarchical purification process to remove low molecular weight polymers, making the molecular weight distribution of the finished product narrower.
  • polyethylene Glycol monomethyl ether-polylactic acid block copolymer has a narrow molecular weight and molecular weight distribution.
  • its mechanical properties are more stable and the yield of downstream finished products is higher.
  • no polymerization inhibitor and molecular weight regulator are added in the present invention, which reduces side reactions caused by polymerization inhibitors and high temperatures and narrows the molecular weight distribution of the product.
  • Figure 1 is the infrared spectrum of the sample of Example 4.
  • Figure 2 is the NMR spectrum of the sample of Example 4.
  • the aqueous solution in the hydrolyzate was removed by filtration, then 0.25L of absolute ethanol was added to filter and wash, and then air-dried at 60°C to obtain crude L-lactide.
  • the experimental process was the same as that in Example 1, the only difference being that no phosphoric acid was added to the catalyst for dehydration of L-lactic acid.
  • the purity of L-lactide comparative sample 1 was finally measured to be 97.5%.
  • the experimental process is the same as that of Example 1. The only difference is that the catalyst antimony trioxide added in both the dehydration of L-lactic acid and the cleavage and cyclization of oligomeric L-lactic acid is adjusted to add antimony trioxide all at once during the dehydration of L-lactic acid. Antimony 10g.
  • the experimental process is the same as that in Example 1. The only difference is that there is no deep hydrolysis process of L-lactide. Instead, the water-extracted L-lactide is poured into a stirring tank, and 2L of purified water is added for purification and crushing. ,filter. Then enter the preparation step of crude L-lactide.
  • A. Calibration of sodium methoxide standard solution Accurately weigh about 50 mg of benzoic acid into a 100 mL Erlenmeyer flask, add 25 mL of anhydrous methanol and two drops of 0.2% ⁇ -naphthol phthalol solution, slowly add dry N 2 and start stirring. Dissolve the sample (about 5 minutes), and then drop the anhydrous methanol solution of about 0.02mol/L sodium methoxide to be calibrated to the light blue end point. The concentration of this sodium methoxide solution is calculated according to the following formula:
  • the free acid content in the L-lactide sample prepared in the Example is significantly lower than the free acid content in the L-lactide comparison sample. It shows that compared with the prior art (comparative example process), the process of the present invention can significantly reduce the residual amount of free acid in L-lactide. The reduction in the residual amount of free acid indicates the improvement of the purity of L-lactide, thus laying a technical foundation for improving the quality of polyethylene glycol monomethyl ether-poly-L-lactic acid block copolymer.
  • the specific preparation process is as follows:
  • the specific preparation process is as follows:
  • the specific preparation process is as follows:
  • Example 4 The experimental process is the same as that in Example 4, the only difference is that after adding composite aluminum series catalytic addition to the reactor, the temperature is raised to 135°C and reacted for 50 minutes to obtain mPEG-PLLA colloid. Finally, 273.75g of mPEG-PLLA finished product was obtained.
  • the specific preparation process is as follows:
  • Example 9 Determination of mPEG-PLLA samples
  • the mPEG-PLLA sample 1 prepared in Example 4 was measured according to General Chapter 0402-Infrared Spectroscopy of the 2020 Edition of the "Pharmacopoeia of the People's Republic of China (Part IV)". The results are shown in Table 3 and Figure 1.
  • the sample 1 prepared in mPEG-PLLA Example 4 was measured according to the nuclear magnetic resonance spectroscopy method of General Chapter 0441 of the 2020 edition of the "Pharmacopoeia of the People's Republic of China (Part IV)". Deuterated chloroform was used as the deuterated solvent. The results are shown in Figure 2.
  • polyethylene glycol monomethyl ether in the copolymer of the present invention is less than 3%, and polyethylene glycol monomethyl ether is an achiral compound, so polyethylene glycol monomethyl ether-poly L-lactic acid block copolymer
  • the material can still be based on poly-L-lactide standards.
  • mPEG-PLLA sample place it in a polytetrafluoroethylene digestion tank, add 6.0 mL of nitric acid and 2.0 mL of concentrated hydrogen peroxide solution, cover the inner cover, tighten the outer cover, and place it in a microwave digestion instrument for digestion. After the digestion is complete, remove the digestion tank and place it on an electric hot plate to slowly heat it until the red-brown gas evaporates. Carefully transfer the digestion solution in the tank to a 100mL volumetric flask with ultrapure water and dilute it to the mark. Shake well to use as the test solution. Prepare reagent blank solution in the same way.
  • the tin residues in the samples of Comparative Examples 5 and 6 are relatively high, significantly exceeding the limit requirement of catalyst residual Sn ⁇ 150ppm in the YY/T0661-2017 standard.
  • the tin in the samples of the embodiments of the present invention is all 0 ppm, and the residual amount of aluminum is less than 10 ppm. It shows that the process of the present invention does not have the problem of tin residue in mPEG-PLLA. At the same time, because trace amounts of aluminum can be excreted by the kidneys through normal metabolism of the human body, the safe clinical application of mPEG-PLLA is ensured.
  • the L-lactide residues of the mPEG-PLLA comparative samples prepared using the existing technology are all higher than 10 ppm, and the L-lactide residues of Comparative Example 6 are as high as 23 ppm.
  • the L-lactide content of the mPEG-PLLA example samples prepared by the process of the present invention is less than 3 ppm. It shows that the process of the present invention can significantly reduce the residual amount of L-lactide in the preparation process of mPEG-PLLA.
  • the use of composite aluminum catalyst makes the liquid phase polymerization process more uniform and controllable, effectively avoiding the occurrence of side reactions, and the yield of finished products is as high as more than 90%.
  • the yield is much higher than that of the comparative example; at the same time, with the help of the composite aluminum catalyst, the controllability of the molecular weight of the target product is improved, making the molecular weight of the target product more concentrated; at the same time, with the help of fractional purification technology, the mPEG-PLLA colloid can effectively remove low molecular weight polymer, resulting in a narrower molecular weight distribution of the finished product.
  • the present invention conducted an experiment in Comparative Example 6.
  • the results show that compared with Comparative Example 5, the addition of the molecular weight regulator lauryl alcohol can reduce the molecular weight and achieve the effect of molecular weight regulation.
  • the mPEG-PLLA sample The molecular weight dispersion coefficient is large, which affects the application of mPEG-PLLA, and there is a risk of lauryl alcohol residues in the product.
  • the molecular weight and molecular weight dispersion coefficient of the mPEG-PLLA example sample have small deviations and good data parallelism, indicating that the process of the present invention has excellent reproducibility and stability.

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Polyesters Or Polycarbonates (AREA)

Abstract

A method of preparing a methoxy poly(ethylene glycol)-b-poly(L-lactide) (mPEG-PLLA) block copolymer is disclosed. During preparation of lactide, a mixture of antimony trioxide and phosphoric acid is used as a catalyst; at the same time, by also using a deep hydrolysis process, the optical purity of the lactide is increased; while the lactide and methoxy poly(ethylene glycol) are subjected to ring-opening polymerization to generate an mPEG-PLLA block copolymer, a solution polymerization reaction system is combined with a composite aluminum catalyst, and with colloid hierarchical purification and other processes to accurately control the molecular weight of the finished mPEG-PLLA block copolymer product. The invention allows for an increased finished product yield, as well as elimination of the toxic side effects on the human body that the high levels of tin residues in current mPEG-PLLA block copolymer processes can cause.

Description

一种聚乙二醇单甲醚-聚乳酸嵌段共聚物的制备方法Preparation method of polyethylene glycol monomethyl ether-polylactic acid block copolymer 技术领域Technical field
本发明属于高分子材料合成领域,具体涉及一种聚乙二醇单甲醚-聚乳酸嵌段共聚物的制备方法。The invention belongs to the field of polymer material synthesis, and specifically relates to a preparation method of polyethylene glycol monomethyl ether-polylactic acid block copolymer.
背景技术Background technique
近年来美容微整形市场突飞猛进,注射填充剂占据了行业的主力军,聚乙二醇单甲醚-聚乳酸嵌段共聚物(mPEG-PLLA)由于良好的生物相容性和可生物降解性、两亲性而被行业青睐。In recent years, the cosmetic micro-plastic surgery market has developed rapidly, and injectable fillers have occupied the main force in the industry. Polyethylene glycol monomethyl ether-polylactic acid block copolymer (mPEG-PLLA) has good biocompatibility and biodegradability. Favored by the industry for its amphiphilic nature.
现公开的聚乙二醇单甲醚-聚乳酸嵌段共聚物制备工艺中,大多以外购丙交酯入手,辛酸亚锡为催化剂,以本体聚合,通过加入阻聚剂控制产品的分子量。该工艺后期反应温度高至180℃左右,反应时间超4h,同时丙交酯中杂质的引入和阻聚剂的加入加剧了副反应,使得聚合物分子量难以精准控制,分子量分布宽,还存在旋光度偏离,阻聚剂和催化剂残留难以去除等问题。虽通过成品精制工艺可缩窄分子量的分布和减少阻聚剂的残留,但其成品收率低于40%,导致生产成本高,同时分子量的精准控制、旋光度偏离、锡残留问题仍未解决。In the currently disclosed preparation process of polyethylene glycol monomethyl ether-polylactic acid block copolymer, most of them start with purchased lactide, stannous octoate is used as a catalyst, bulk polymerization is performed, and the molecular weight of the product is controlled by adding a polymerization inhibitor. The reaction temperature in the later stage of the process is as high as about 180°C, and the reaction time exceeds 4 hours. At the same time, the introduction of impurities in lactide and the addition of polymerization inhibitors aggravate side reactions, making it difficult to accurately control the molecular weight of the polymer, with a wide molecular weight distribution and optical rotation. Problems such as degree deviation and difficulty in removing polymerization inhibitor and catalyst residues. Although the finished product refining process can narrow the molecular weight distribution and reduce the residue of polymerization inhibitor, the finished product yield is less than 40%, resulting in high production costs. At the same time, the problems of precise control of molecular weight, optical rotation deviation, and tin residue have not yet been solved. .
比如,中国专利CN201510593332.X提出具有两亲性的聚乳酸嵌段共聚物比聚左旋乳酸在注射填充剂应用中具备更优异性能,并指出使用分子量10000~500000的聚左旋乳酸嵌段共聚物。由于人体肌肤的易致敏性,导致注射填充剂制作要求高纯度原材料,苛刻的控制重金属、化学试剂等残留,以保证产品临床应用;同时在产品的制作中,聚左旋乳酸的分子量大小和分散系数直接决定产品的收率,因此合格的注射填充剂原材料需要具备:高纯度、低残留、分子量可控、分子量分布窄的聚左旋乳酸嵌段共聚物。For example, Chinese patent CN201510593332. Due to the susceptibility of human skin to sensitization, the production of injectable fillers requires high-purity raw materials and strict control of heavy metals, chemical reagents and other residues to ensure the clinical application of the product; at the same time, in the production of the product, the molecular weight and dispersion of poly-L-lactic acid must be The coefficient directly determines the yield of the product, so qualified raw materials for injection fillers need to have: poly-L-lactic acid block copolymer with high purity, low residue, controllable molecular weight, and narrow molecular weight distribution.
中国专利CN 104892909公开了采用聚乙二醇单甲醚和D,L-丙交酯为反应原料,辛酸亚锡为催化剂,以熔融缩聚法制备,反应完毕后采用1~4次二氯甲烷溶解-乙醚结晶得成品,该方法为现制备的常用方法,其方法反应时间长达12~14小时,得到产物分子量低,长时间反应产生酯交换导致成品光学纯度较差,成品收率<80%。Chinese patent CN 104892909 discloses the use of polyethylene glycol monomethyl ether and D, L-lactide as reaction raw materials, stannous octoate as catalyst, prepared by melt polycondensation method, and after the reaction is completed, 1 to 4 times of dichloromethane are used to dissolve - The finished product is obtained by crystallizing diethyl ether. This method is a commonly used method for preparation. The reaction time of this method is as long as 12 to 14 hours, and the molecular weight of the product is low. The long-term reaction produces transesterification, resulting in poor optical purity of the finished product. The yield of the finished product is <80%. .
中国专利CN 1111253A公开了以三异丁基铝为催化剂,在氮气保护下, 60-220℃,引发内酯(或交酯)与聚醚二醇进行本体或溶液共聚合,采用分子量调节剂为12-24个碳原子的脂肪醇对分子量进行控制,该工艺避开了重金属锡的残留和较好控制了聚合产物聚D,L-乳交酯的分子量,但由于脂肪醇的加入提前终止了聚合反应,导致分子量分布宽,同时引入脂肪醇链,增加了聚合物中的残留物。Chinese patent CN 1111253A discloses using triisobutylaluminum as a catalyst under nitrogen protection. 60-220℃, initiate bulk or solution copolymerization of lactone (or lactide) and polyether glycol, and use a fatty alcohol with 12-24 carbon atoms as a molecular weight regulator to control the molecular weight. This process avoids heavy metals The residual tin can better control the molecular weight of the polymerized product polyD,L-lactide. However, the addition of fatty alcohol terminates the polymerization reaction in advance, resulting in a broad molecular weight distribution. At the same time, the fatty alcohol chain is introduced, which increases the residual amount in the polymer. things.
中国专利CN 106995528 A公开了对聚乙二醇单甲醚-聚乳酸嵌段共聚物(mPEG-PDLLA)通过逐步降温法进行精制处理,使得聚合物的分子量分布缩窄,制备得到的聚合物胶束粒径小且均一,冻干粉稳定性优异,复溶效果好。但该工艺收率低于40%,物料损耗大,生产成本高。Chinese patent CN 106995528 A discloses that polyethylene glycol monomethyl ether-polylactic acid block copolymer (mPEG-PDLLA) is refined through a stepwise cooling method to narrow the molecular weight distribution of the polymer and prepare a polymer glue. The particle size of the bundle is small and uniform, the freeze-dried powder has excellent stability and good reconstitution effect. However, the yield of this process is less than 40%, the material loss is large, and the production cost is high.
另外,上述专利聚乙二醇单甲醚-聚乳酸嵌段共聚物的制作方法大多从丙交酯开始,市售L-丙交酯基本为工业品,未注重医用所需的高光学纯度和低残留,此种缺陷对于聚乙二醇单甲醚-聚乳酸嵌段共聚物成品的不利影响在后期是难以弥补的。In addition, most of the production methods of the above-mentioned patented polyethylene glycol monomethyl ether-polylactic acid block copolymers start with lactide. Commercially available L-lactide is basically an industrial product, and does not pay attention to the high optical purity and high optical purity required for medical use. Low residue, the adverse impact of this defect on the finished product of polyethylene glycol monomethyl ether-polylactic acid block copolymer is difficult to make up for in the later stage.
发明内容Contents of the invention
本发明以乳酸着手,通过工艺的植入与整合,先制作出高纯丙交酯,再在复合铝系催化剂,温和的反应温度下(低于145℃,反应时间短于1h)完成液相聚合,聚合胶体经精制得到高光学纯度和分子量可控的聚乙二醇单甲醚-聚乳酸嵌段共聚物。The present invention starts with lactic acid, and through process implantation and integration, first produces high-purity lactide, and then completes liquid phase polymerization using a composite aluminum catalyst at a mild reaction temperature (lower than 145°C, reaction time shorter than 1 hour) , the polymerized colloid is refined to obtain polyethylene glycol monomethyl ether-polylactic acid block copolymer with high optical purity and controllable molecular weight.
本发明提供了一种聚乙二醇单甲醚-聚乳酸嵌段共聚物的制备方法,具体包括以下步骤:The invention provides a preparation method of polyethylene glycol monomethyl ether-polylactic acid block copolymer, which specifically includes the following steps:
步骤1,在复合铝系催化剂催化下,丙交酯与聚乙二醇单甲醚开环聚合反应生成聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体;Step 1: Under the catalysis of a composite aluminum catalyst, lactide and polyethylene glycol monomethyl ether undergo a ring-opening polymerization reaction to generate a polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid;
步骤2,聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体精制得到聚乙二醇单甲醚-聚乳酸嵌段共聚物成品。Step 2: The polyethylene glycol monomethyl ether-polylactic acid block copolymer is colloidally refined to obtain the finished polyethylene glycol monomethyl ether-polylactic acid block copolymer.
优选地,步骤1中丙交酯的制备过程包括以下步骤:Preferably, the preparation process of lactide in step 1 includes the following steps:
步骤1),乳酸脱水,得到低聚乳酸。先在一定的温度和负压条件下,去除乳酸中的自由水,然后在催化剂的条件下,逐渐升温和降压,去除乳酸中的结合水。 Step 1), dehydrate lactic acid to obtain oligomeric lactic acid. First, under certain temperature and negative pressure conditions, the free water in the lactic acid is removed, and then under the conditions of a catalyst, the bound water in the lactic acid is removed by gradually heating up and reducing the pressure.
优选地,去除自由水的温度为70~90℃,进一步优选为温度75~85℃,例如75℃、78℃、80℃、82℃、85℃。Preferably, the temperature for removing free water is 70°C to 90°C, and further preferably the temperature is 75°C to 85°C, such as 75°C, 78°C, 80°C, 82°C, and 85°C.
优选地,去除自由水的负压为-0.090~-0.097MPa,进一步优选为负压为-0.093~-0.097MPa,例如-0.093MPa、-0.094MPa、-0.095MPa、-0.096MPa、-0.097MPa。Preferably, the negative pressure for removing free water is -0.090~-0.097MPa, and further preferably the negative pressure is -0.093~-0.097MPa, such as -0.093MPa, -0.094MPa, -0.095MPa, -0.096MPa, -0.097MPa .
优选地,去除乳酸中结合水的催化剂为三氧化二锑和磷酸的混合物,相较于单独采用三氧化二锑为催化剂,混合催化剂能更好的降低乳酸低聚物环化成消旋丙交酯或向D-丙交酯的转化,从而提高了L-丙交酯的光学纯度。Preferably, the catalyst for removing bound water in lactic acid is a mixture of antimony trioxide and phosphoric acid. Compared with using antimony trioxide alone as a catalyst, the mixed catalyst can better reduce the cyclization of lactic acid oligomers into racemic lactide. Or conversion to D-lactide, thereby improving the optical purity of L-lactide.
优选地,在所述混合催化剂中,三氧化二锑的添加量为乳酸质量的0.75~0.85%,进一步优选为0.75~0.80%,例如0.75%、0.76%、0.77%、0.78%、0.79%、0.80%。Preferably, in the mixed catalyst, the amount of antimony trioxide added is 0.75-0.85% of the mass of lactic acid, more preferably 0.75-0.80%, such as 0.75%, 0.76%, 0.77%, 0.78%, 0.79%, 0.80%.
优选地,在所述混合催化剂中,磷酸的添加量为乳酸质量的0.2%~0.4%,进一步优选为0.25%~0.4%,例如0.25%、0.28%、0.30%、0.35%、0.38%、0.40%。Preferably, in the mixed catalyst, the added amount of phosphoric acid is 0.2% to 0.4% of the mass of lactic acid, more preferably 0.25% to 0.4%, such as 0.25%, 0.28%, 0.30%, 0.35%, 0.38%, 0.40 %.
优选地,去除乳酸中的结合水的起始温度为120~160℃,进一步优选为140~160℃,例如140℃、145℃、150℃、155℃、160℃。Preferably, the starting temperature for removing bound water in lactic acid is 120 to 160°C, more preferably 140 to 160°C, such as 140°C, 145°C, 150°C, 155°C, and 160°C.
优选地,在去除乳酸结合水的过程中,升温和降压的方式采用阶梯式,每一阶的温度为2~5℃,例如2℃、3℃、4℃、5℃。每一阶的压力为-0.01~-0.03MPa,例如-0.01MPa、-0.02MPa、-0.03MPa。Preferably, in the process of removing lactic acid-bound water, the heating and pressure reduction methods are stepwise, and the temperature of each step is 2 to 5°C, such as 2°C, 3°C, 4°C, and 5°C. The pressure of each stage is -0.01~-0.03MPa, such as -0.01MPa, -0.02MPa, -0.03MPa.
优选地,去除乳酸结合水的最终温度为180~190℃,真空度为极限真空。Preferably, the final temperature for removing lactic acid bound water is 180-190°C, and the vacuum degree is ultimate vacuum.
步骤2),低聚乳酸裂解环化生成丙交酯。在乳酸脱水结束后,先采用惰性气体将反应容器置换至常压,然后排除水溶液,再加入催化剂,于200℃以上的温度,负压低于-0.095MP条件下裂解环化制得块状丙交酯。Step 2), oligolactic acid is cleaved and cyclized to generate lactide. After the dehydration of lactic acid is completed, first use inert gas to replace the reaction vessel to normal pressure, then remove the aqueous solution, then add the catalyst, and crack and cyclize it at a temperature above 200°C and a negative pressure below -0.095MP to prepare block propylene. Lactide.
优选地,所述惰性气体选自氮气、氩气或氦气中的至少一种,进一步优选为氮气。Preferably, the inert gas is selected from at least one of nitrogen, argon or helium, and is further preferably nitrogen.
优选地,所述催化剂为三氧化二锑和丙三醇。Preferably, the catalyst is antimony trioxide and glycerol.
优选地,三氧化二锑的添加量为初始乳酸质量的0.15%~0.25%,进一步优选三氧化二锑的添加量为初始乳酸量的0.15%~0.2%,例如0.15%、0.16%、0.17%、0.18%、0.19%、0.20%。Preferably, the amount of antimony trioxide added is 0.15% to 0.25% of the initial lactic acid mass. It is further preferred that the amount of antimony trioxide added is 0.15% to 0.2% of the initial lactic acid mass, such as 0.15%, 0.16%, 0.17%. , 0.18%, 0.19%, 0.20%.
优选地,丙三醇的添加量为初始乳酸质量的3%~8%,进一步优选为5%~8%, 例如5%、5.5%、6.0%、6.5%、7.0%、7.5%、8.0%。Preferably, the amount of glycerol added is 3% to 8% of the initial lactic acid mass, more preferably 5% to 8%, For example, 5%, 5.5%, 6.0%, 6.5%, 7.0%, 7.5%, 8.0%.
优选地,所述200℃以上的温度为200℃~260℃,进一步优选为220℃~250℃,更优选为220~240℃,例如220℃、225℃、230℃、235℃、240℃。Preferably, the temperature above 200°C is 200°C to 260°C, more preferably 220°C to 250°C, more preferably 220°C to 240°C, such as 220°C, 225°C, 230°C, 235°C, and 240°C.
现有的丙交酯合成过程中,低聚乳酸裂解环化成丙交酯需长时间持续高温反应,导致酯交换的副反应在所难免,形成部分内消旋丙交酯,影响丙交酯的旋光度和后期聚合反应。因此合成中减少酯交换副反应,在丙交酯纯化过程中彻底消除内消旋丙交酯至关重要。In the existing lactide synthesis process, the cleavage and cyclization of oligolactic acid into lactide requires a long-term and high-temperature reaction, which inevitably leads to side reactions of transesterification, forming part of meso-lactide, and affecting the properties of lactide. Optical rotation and late polymerization. Therefore, it is crucial to reduce transesterification side reactions during synthesis and completely eliminate meso-lactide during lactide purification.
本发明采用复合高效催化体系三氧化二锑+磷酸、三氧化二锑+丙三醇,并分段加入,第一段催化剂加速乳酸脱水缩聚,磷酸的引入可以增加体系反应的稳定性,形成的低聚乳酸分子量分布更窄,利于后期裂解环化反应。第二段催化剂的加入,增加反应体系的活化能,同时引入为高沸点的丙三醇,使反应体系热传递更充分,减少局部超高温带来的副反应,利于产物丙交酯的馏出。进一步地,在温度相同的情况下加快了整个丙交酯合成过程的反应速率,减少因持续高温导致酯交换而改变旋光度,使得粗丙交酯中改变旋光度的丙交酯减少,提高了L-丙交酯的光学纯度和收率。The present invention uses a composite high-efficiency catalytic system of antimony trioxide + phosphoric acid, antimony trioxide + glycerol, and adds it in stages. The first stage catalyst accelerates the dehydration and polycondensation of lactic acid. The introduction of phosphoric acid can increase the stability of the system reaction, forming The molecular weight distribution of oligomeric lactic acid is narrower, which is beneficial to the later cleavage and cyclization reaction. The addition of the second stage catalyst increases the activation energy of the reaction system, and at the same time introduces glycerol with a high boiling point, which makes the heat transfer of the reaction system more complete, reduces side reactions caused by local ultra-high temperatures, and facilitates the distillation of the product lactide. . Furthermore, at the same temperature, the reaction rate of the entire lactide synthesis process is accelerated, and the change in optical rotation due to transesterification caused by continued high temperature is reduced, so that the lactide in the crude lactide that changes the optical rotation is reduced, improving the Optical purity and yield of L-lactide.
步骤3),将步骤2)制得的丙交酯进行水萃取处理。将块状丙交酯与水按照预设的质量比添加在一起,搅拌混合均匀,静置后滤除水溶液。Step 3), subject the lactide prepared in step 2) to water extraction. Add lump lactide and water together according to the preset mass ratio, stir and mix evenly, let stand and then filter out the aqueous solution.
优选地,块状丙交酯与水的质量比为1:1~1:3,进一步优选为1:1.5~1:2.5,例如1:1.5、1:1.75、1:2、1:2.25、1:2.5。Preferably, the mass ratio of bulk lactide to water is 1:1 to 1:3, more preferably 1:1.5 to 1:2.5, such as 1:1.5, 1:1.75, 1:2, 1:2.25, 1:2.5.
步骤4),将水萃取处理后的丙交酯进行水解。将水萃后的丙交酯加入温水中深度水解。Step 4), hydrolyze the lactide after water extraction. Add the water-extracted lactide to warm water for deep hydrolysis.
优选地,水萃后的丙交酯与温水的质量比为1:2~4,进一步优选为1:2~3,例如1:2、1:2.3、1:2.5、1:2.7、1:3。Preferably, the mass ratio of lactide to warm water after water extraction is 1:2-4, more preferably 1:2-3, such as 1:2, 1:2.3, 1:2.5, 1:2.7, 1: 3.
优选地,所述温水的温度为45~55℃,进一步优选为48~53℃,例如48℃、49℃、50℃、51℃、52℃、53℃。Preferably, the temperature of the warm water is 45-55°C, more preferably 48-53°C, such as 48°C, 49°C, 50°C, 51°C, 52°C, 53°C.
优选地,水解时间为2~5h,进一步优选为2.5~5h,例如2.5h、3.0h、3.5h、4.0h、4.5h、5.0h。Preferably, the hydrolysis time is 2 to 5 h, more preferably 2.5 to 5 h, such as 2.5 h, 3.0 h, 3.5 h, 4.0 h, 4.5 h, 5.0 h.
本发明通过丙交酯的深度水解,彻底消除粗丙交酯中的内消旋丙交酯,提升L-丙交酯的光学纯度,得到高纯度单体,从而进一步制备得到高光学纯度的聚乳 酸。Through deep hydrolysis of lactide, the present invention completely eliminates meso-lactide in crude lactide, improves the optical purity of L-lactide, and obtains high-purity monomers, thereby further preparing high-optical-purity polyester. milk acid.
步骤5),将水解后的丙交酯依次过滤除水、有机溶剂滤洗、干燥处理得到粗丙交酯。Step 5): The hydrolyzed lactide is sequentially filtered to remove water, filtered and washed with an organic solvent, and dried to obtain crude lactide.
优选地,所述有机溶剂选自乙醇、乙醚、丙醇中的任意一种,进一步优选为乙醇。Preferably, the organic solvent is selected from any one of ethanol, diethyl ether, and propanol, and is further preferably ethanol.
优选地,干燥方式为风干或烘干,干燥温度优选为65℃以下,进一步优选为60℃以下。Preferably, the drying method is air drying or oven drying, and the drying temperature is preferably 65°C or lower, and more preferably 60°C or lower.
步骤6),将粗丙交酯进行纯化、精制。将制备的粗丙交酯与无水乙醇加入结晶纯化容器中,溶解过滤,滤液析晶过夜,然后固液分离得到丙交酯晶体,真空干燥制得一次纯化丙交酯。然后采用乙酸乙酯对一次纯化丙交酯进行纯化结晶,制得精制丙交酯。Step 6), purify and refine the crude lactide. The prepared crude lactide and absolute ethanol are added into a crystallization purification vessel, dissolved and filtered, and the filtrate is crystallized overnight, and then solid-liquid separation is performed to obtain lactide crystals, which are then vacuum dried to obtain primary purification of lactide. Then, ethyl acetate is used to purify and crystallize the once-purified lactide to obtain refined lactide.
优选地,所述粗丙交酯与无水乙醇的质量比为1:1~2,进一步优选为1:1~1:1.5,例如1:1、1:1.05、1:1.1、1:1.15、1:1.2、1:1.25、1:1.3、1:1.35、1:1.4、1:1.45、1:1.5。Preferably, the mass ratio of crude lactide to absolute ethanol is 1:1 to 2, more preferably 1:1 to 1:1.5, such as 1:1, 1:1.05, 1:1.1, 1:1.15 , 1:1.2, 1:1.25, 1:1.3, 1:1.35, 1:1.4, 1:1.45, 1:1.5.
优选地,所述一次丙交酯与乙酸乙酯的质量比为1:0.7~1.5,进一步优选为1:0.7~1.2,例如1:0.7、1:0.75、1:0.8、1:0.85、1:0.9、1:0.95、1:1.0、1:1.05、1:1.1、1:1.15、1:1.2。Preferably, the mass ratio of primary lactide to ethyl acetate is 1:0.7-1.5, more preferably 1:0.7-1.2, such as 1:0.7, 1:0.75, 1:0.8, 1:0.85, 1 :0.9, 1:0.95, 1:1.0, 1:1.05, 1:1.1, 1:1.15, 1:1.2.
优选地,所述溶解温度为70~85℃,进一步优选为70~80℃,例如70℃、72℃、74℃、76℃、78℃、80℃。Preferably, the dissolution temperature is 70 to 85°C, more preferably 70 to 80°C, such as 70°C, 72°C, 74°C, 76°C, 78°C, or 80°C.
优选地,滤液析晶温度为10~35℃,进一步优选为10~30℃,例如10℃、15℃、20℃、25℃、30℃。Preferably, the crystallization temperature of the filtrate is 10 to 35°C, more preferably 10 to 30°C, such as 10°C, 15°C, 20°C, 25°C, or 30°C.
优选地,所述真空干燥温度为45~60℃,进一步优选为45~55℃,例如45℃、47℃、50℃、53℃、55℃。Preferably, the vacuum drying temperature is 45-60°C, more preferably 45-55°C, such as 45°C, 47°C, 50°C, 53°C, 55°C.
本发明采用多溶剂交替重结晶纯化工艺,利用溶剂的溶解性不同,有效去除不溶性杂质和易溶性杂质,包括游离酸和水分的去除,并能提高丙交酯的结晶度,制备了低残留的高纯丙交酯,为后期聚合反应稳定、充分奠定了坚实的基础。The present invention adopts a multi-solvent alternating recrystallization purification process and utilizes the different solubilities of solvents to effectively remove insoluble impurities and soluble impurities, including the removal of free acids and moisture, and can improve the crystallinity of lactide to prepare low-residue High-purity lactide lays a solid foundation for the later polymerization reaction to be stable and sufficient.
在本发明的一个实施方式中,步骤1中聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体的制备过程包括以下步骤:In one embodiment of the present invention, the preparation process of polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid in step 1 includes the following steps:
步骤1-1,将经过上述步骤6)制备的精制丙交酯和聚乙二醇单甲醚加入聚 合反应容器内,真空干燥后,用惰性气体置换,去除反应体系中的水分。Step 1-1, add the refined lactide and polyethylene glycol monomethyl ether prepared through the above step 6) into the polyethylene glycol monomethyl ether. In the combined reaction vessel, after vacuum drying, replace with inert gas to remove moisture in the reaction system.
优选地,在精制丙交酯与聚乙二醇单甲醚混合物中,丙交酯的质量分数为97~99.5%,进一步优选为97.5~99.5%,例如97.5%、98%、98.5%、99%、99.5%。Preferably, in the mixture of refined lactide and polyethylene glycol monomethyl ether, the mass fraction of lactide is 97 to 99.5%, more preferably 97.5 to 99.5%, such as 97.5%, 98%, 98.5%, 99 %, 99.5%.
优选地,真空干燥温度为45~60℃,进一步优选为45~55℃,例如45℃、47℃、50℃、53℃、55℃。Preferably, the vacuum drying temperature is 45 to 60°C, more preferably 45 to 55°C, such as 45°C, 47°C, 50°C, 53°C, and 55°C.
优选地,所述惰性气体选择氦气、氩气、氮气中的至少一种,进一步优选为氩气。Preferably, the inert gas is selected from at least one of helium, argon, and nitrogen, and is further preferably argon.
优选地,惰性气体的置换次数为2~5次,进一步优选为3~5次,例如3次、4次、5次。Preferably, the number of substitutions of the inert gas is 2 to 5 times, more preferably 3 to 5 times, such as 3 times, 4 times, or 5 times.
步骤1-2,向步骤1-1处理后的反应体系中加入无水二甲苯,升温溶解,然后加入催化剂,升温反应得到聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体。Step 1-2: Add anhydrous xylene to the reaction system treated in step 1-1, heat it up to dissolve, then add a catalyst, and heat up the reaction to obtain a polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid.
优选地,无水二甲苯与单体的质量比为1.5~2.5:1,进一步优选为2.0~2.5:1,例如2.0:1、2.1:1、2.2:1、2.3:1、2.4:1、2.5:1。Preferably, the mass ratio of anhydrous xylene to monomer is 1.5 to 2.5:1, more preferably 2.0 to 2.5:1, such as 2.0:1, 2.1:1, 2.2:1, 2.3:1, 2.4:1, 2.5:1.
优选地,所述升温溶解的温度控制在130℃以下,更优选为120℃以下。Preferably, the temperature of the elevated temperature dissolution is controlled below 130°C, more preferably below 120°C.
优选地,所述催化剂为复合铝系催化剂,进一步优选催化剂包括三异丁基铝,更优选地,该催化剂包括三异丁基铝、异丁烯和二甲苯。更优选地,三异丁基铝、异丁烯和二甲苯的质量比为1:2.5~3.0:0.1~0.2。Preferably, the catalyst is a composite aluminum catalyst, further preferably the catalyst includes triisobutylaluminum, and more preferably, the catalyst includes triisobutylaluminum, isobutylene and xylene. More preferably, the mass ratio of triisobutylaluminum, isobutylene and xylene is 1:2.5~3.0:0.1~0.2.
优选地,以丙交酯和聚乙二醇单甲醚的总质量为计算基准,按照三异丁基铝纯品计算,复合铝系催化剂的添加量为0.15~2.0%,进一步优选为0.15~1.0%,例如0.15%、0.2%、0.25%、0.3%、0.35%、0.4%、0.42%、0.45%、0.5%、0.75%、1.0%。Preferably, based on the total mass of lactide and polyethylene glycol monomethyl ether, and calculated based on pure triisobutylaluminum, the added amount of the composite aluminum catalyst is 0.15 to 2.0%, more preferably 0.15 to 2.0%. 1.0%, such as 0.15%, 0.2%, 0.25%, 0.3%, 0.35%, 0.4%, 0.42%, 0.45%, 0.5%, 0.75%, 1.0%.
本发明采用自主研发的高活性复合铝系催化剂,该催化剂较常用的辛酸亚锡而言,催化活性更高,使得反应温度更低,反应速率更快。而普通的铝系催化剂,在使用过程中遇微量水和氧气极易分解或反应导致活性降低,本发明通过将异丁烯、二甲苯和铝系催化剂进行搭配复合使用,可防止铝系催化剂与微量水和氧气反应,从而保持铝系催化剂的高活性,使得聚合反应前、中、后整个过程稳步进行。The present invention adopts a self-developed high-activity composite aluminum catalyst, which has higher catalytic activity than the commonly used stannous octoate, resulting in lower reaction temperature and faster reaction rate. Ordinary aluminum-based catalysts are easily decomposed or reacted with trace amounts of water and oxygen during use, resulting in reduced activity. By combining isobutylene, xylene and aluminum-based catalysts, the present invention can prevent aluminum-based catalysts from interacting with trace amounts of water. Reacts with oxygen to maintain the high activity of the aluminum catalyst and make the entire process proceed steadily before, during and after the polymerization reaction.
优选地,开环聚合反应的温度为110~145℃,进一步优选为115~140℃,更优选为120~140℃,例如120℃、125℃、130℃、135℃、140℃。 Preferably, the temperature of the ring-opening polymerization reaction is 110 to 145°C, more preferably 115 to 140°C, more preferably 120 to 140°C, such as 120°C, 125°C, 130°C, 135°C, and 140°C.
优选地,开环聚合反应的时间为0.5~1.5h,进一步优选为0.5~1.0h,例如0.5h、0.75h、0.8h、1.0h。Preferably, the ring-opening polymerization reaction time is 0.5 to 1.5h, more preferably 0.5 to 1.0h, such as 0.5h, 0.75h, 0.8h, 1.0h.
优选地,聚乙二醇单甲醚、精制丙交酯和无水二甲苯组成了所述开环聚合反应的溶液聚合反应体系,Preferably, polyethylene glycol monomethyl ether, refined lactide and anhydrous xylene constitute the solution polymerization reaction system of the ring-opening polymerization reaction,
优选地,所述无水溶剂选自无水二甲苯、十氢萘或联苯醚中的至少一种,进一步优选为无水二甲苯。Preferably, the anhydrous solvent is selected from at least one of anhydrous xylene, decalin or diphenyl ether, and is further preferably anhydrous xylene.
优选地,精制丙交酯和聚乙二醇单甲醚的总质量与无水二甲苯的质量比为1:1.5~2.5,更优选地,精制丙交酯和聚乙二醇单甲醚的总质量与无水二甲苯的质量比为1:1.5~2.2,例如1:1.5、1:1.8、1:2.0、1:2.1、1:2.2。Preferably, the mass ratio of the total mass of refined lactide and polyethylene glycol monomethyl ether to anhydrous xylene is 1:1.5 to 2.5. More preferably, the mass ratio of refined lactide and polyethylene glycol monomethyl ether is The mass ratio of the total mass to anhydrous xylene is 1:1.5~2.2, such as 1:1.5, 1:1.8, 1:2.0, 1:2.1, 1:2.2.
在本发明的另一个实施方式中,步骤2中聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体精制得到聚乙二醇单甲醚-聚乳酸嵌段共聚物成品过程包括以下步骤:In another embodiment of the present invention, the process of colloid refining the polyethylene glycol monomethyl ether-polylactic acid block copolymer in step 2 to obtain the finished polyethylene glycol monomethyl ether-polylactic acid block copolymer includes the following steps:
步骤2-1,聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体的分级处理。Step 2-1, classification treatment of polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid.
先将步骤1-2得到的聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体和二氯甲烷加入纯化反应容器中,搅拌溶解后加入无水乙醇,继续搅拌,待聚乙二醇单甲醚-聚乳酸嵌段共聚物完全溶解后,再缓慢滴加无水乙醇,溶液中大量出现软胶体后停止,静置澄清,去除上清液。First, add the polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid and methylene chloride obtained in step 1-2 into the purification reaction vessel, stir and dissolve, add absolute ethanol, and continue stirring until the polyethylene glycol monomethyl ether is dissolved. After the methyl ether-polylactic acid block copolymer is completely dissolved, slowly add absolute ethanol dropwise. Stop when a large amount of soft colloids appear in the solution, let it stand for clarification, and remove the supernatant.
优选地,聚乙二醇单甲醚-聚乳酸嵌段共聚物与二氯甲烷的质量比为1:4~8,进一步优选为1:5~7,例如1:5、1:5.5、1:6、1:6.5、1:7。Preferably, the mass ratio of polyethylene glycol monomethyl ether-polylactic acid block copolymer to methylene chloride is 1:4-8, more preferably 1:5-7, such as 1:5, 1:5.5, 1 :6, 1:6.5, 1:7.
优选地,无水乙醇的加入体积与二氯甲烷的体积相同。Preferably, the added volume of absolute ethanol is the same as the volume of methylene chloride.
步骤2-2,聚乙二醇单甲醚-聚乳酸嵌段共聚物软胶体的纯化。Step 2-2, purification of polyethylene glycol monomethyl ether-polylactic acid block copolymer soft colloid.
先将经过步骤2-1分级处理后的聚乙二醇单甲醚-聚乳酸嵌段共聚物软胶体加入适量无水乙醇,搅拌沉淀后,固液分离,将沉淀干燥,得到聚乙二醇单甲醚-聚乳酸嵌段共聚物的一次纯品。First, add an appropriate amount of absolute ethanol to the polyethylene glycol monomethyl ether-polylactic acid block copolymer soft colloid that has been classified in step 2-1, stir and precipitate, separate the solid and liquid, and dry the precipitate to obtain polyethylene glycol. A pure product of monomethyl ether-polylactic acid block copolymer.
将聚乙二醇单甲醚-聚乳酸嵌段共聚物的一次纯品和二氯甲烷加入纯化容器中,搅拌溶解。然后过滤至万级洁净区的纯化容器中,搅拌下加入适量无水乙醇沉淀,固液分离,将沉淀干燥、筛分,再将细粉真空干燥,制得聚乙二醇单甲醚-聚乳酸嵌段共聚物的成品。Add the primary product of polyethylene glycol monomethyl ether-polylactic acid block copolymer and methylene chloride into the purification container, and stir to dissolve. Then filter it into a purification container in a class 10,000 clean area, add an appropriate amount of absolute ethanol to precipitate under stirring, separate the solid and liquid, dry and sieve the precipitate, and then vacuum-dry the fine powder to obtain polyethylene glycol monomethyl ether-polymer Finished lactic acid block copolymer.
优选地,所述过滤为0.2微米加压过滤。Preferably, the filtration is 0.2 micron pressure filtration.
优选地,所述细粉真空干燥的温度为45~60℃,进一步优选为45~55℃,例 如45℃、47℃、50℃、53℃、55℃。Preferably, the temperature for vacuum drying of the fine powder is 45-60°C, more preferably 45-55°C, for example Such as 45℃, 47℃, 50℃, 53℃, 55℃.
本发明的分级纯化工艺,可以去除低分子量聚合物,使成品分子量分布更窄。该工艺中的分级操作方式与聚乳酸常规纯化工艺进行有机结合,在取得效果基础上有效节约了生产成本。The hierarchical purification process of the present invention can remove low molecular weight polymers and make the molecular weight distribution of the finished product narrower. The classification operation method in this process is organically combined with the conventional purification process of polylactic acid, which effectively saves production costs on the basis of achieving results.
本发明的有益效果:Beneficial effects of the present invention:
一、在丙交酯的制备过程中,本发明采用了三氧化二锑和磷酸、三氧化二锑和丙三醇分别作为催化剂,并且催化剂分两个阶段批次加入,第一段催化剂加速乳酸脱水缩聚,磷酸的引入可以增加体系反应的稳定性,使形成的低聚乳酸的分子链短,分子量分布更窄,容易裂解环化;第二段催化剂的加入,增加反应体系的活化能,同时引入为高沸点的丙三醇,使反应体系热传递更充分,减少局部超高温带来的副反应,利于产物丙交酯的馏出;同时减少了丙交酯的旋光度改变,提高了L-丙交酯的光学纯度和收率。1. In the preparation process of lactide, the present invention uses antimony trioxide and phosphoric acid, antimony trioxide and glycerol as catalysts respectively, and the catalysts are added in batches in two stages. The first stage catalyst accelerates the production of lactic acid. Dehydration and polycondensation, the introduction of phosphoric acid can increase the stability of the system reaction, so that the molecular chain of the formed oligolactic acid is shorter, the molecular weight distribution is narrower, and it is easy to crack and cyclize; the addition of the second stage catalyst increases the activation energy of the reaction system, and at the same time The introduction of glycerol with a high boiling point makes the heat transfer of the reaction system more complete, reduces side reactions caused by local ultra-high temperatures, and facilitates the distillation of the product lactide; at the same time, the change in optical rotation of lactide is reduced, and the L - Optical purity and yield of lactide.
二、在丙交酯的制备过程中,本发明采用了独特的深度水解工艺,消除了内消旋丙交酯,进一步提高L-丙交酯的光学纯度。2. In the preparation process of lactide, the present invention adopts a unique deep hydrolysis process to eliminate meso-lactide and further improve the optical purity of L-lactide.
三、在丙交酯的精制过程中,本发明采用多溶剂交替重结晶纯化工艺,有效去除杂质(如游离酸和水分),提高丙交酯的结晶度,进一步提高了L-丙交酯的纯度。3. In the refining process of lactide, the present invention adopts a multi-solvent alternating recrystallization purification process to effectively remove impurities (such as free acid and moisture), improve the crystallinity of lactide, and further improve the crystallinity of L-lactide. purity.
四、本发明制备得到的丙交酯残留量<10PPM。医用行业标准YY/T0661-2017限定≤3%;经查证,国际著名聚乳酸生产商Corbion售卖的医用聚乳酸其丙交酯残留为<0.1%。本发明制备得到的丙交酯残留量低,避免后续加工过程中注塑件内部裂痕导致力学性能不稳定的问题,也降低了在临床应用中丙交酯快速水解造成酸性释放易导致无菌性炎症的风险。4. The residual amount of lactide prepared by the present invention is less than 10PPM. The medical industry standard YY/T0661-2017 limits it to ≤3%; after verification, the lactide residue of medical polylactic acid sold by Corbion, an internationally renowned polylactic acid manufacturer, is <0.1%. The residual amount of lactide prepared by the present invention is low, which avoids the problem of unstable mechanical properties caused by internal cracks in injection molded parts during subsequent processing, and also reduces the risk of aseptic inflammation caused by acidic release caused by rapid hydrolysis of lactide in clinical applications. risks of.
五、本发明首先制备高纯单体,然后在溶液聚合体系和复合铝系催化剂的加持下,通过在复合铝催化剂中引入异丁烯可以抑制三异丁基铝的氧化分解,使得低浓度的复合铝催化剂就可以实现高效的催化反应,低浓度的催化剂反应体系可快速分散均一,在适宜的反应温度下,使配位聚合齐头并进,溶液反应体系能量交换充分,从而实现了在低于145℃,时间短于1h的反应条件下完成聚合反应,有效避免了传统工艺高温、长时间反应而引发酯交换等副反应,制得高光学纯度的聚合物。与此同时,低浓度溶液反应体系在后期聚合中分子间运动仍能有效保 持,使得单体转化充分,有效的减少了丙交酯的残留,并提高了聚合物的收率。5. The present invention first prepares high-purity monomers, and then with the support of a solution polymerization system and a composite aluminum catalyst, the oxidative decomposition of triisobutylaluminum can be inhibited by introducing isobutylene into the composite aluminum catalyst, so that low-concentration composite aluminum The catalyst can achieve efficient catalytic reactions. The low-concentration catalyst reaction system can be rapidly dispersed and uniform. At a suitable reaction temperature, coordination polymerization can go hand in hand, and the energy exchange of the solution reaction system is sufficient, thus achieving a reaction time of less than 145°C. The polymerization reaction is completed under reaction conditions of less than 1 hour, which effectively avoids side reactions such as transesterification caused by high temperatures and long-term reactions in traditional processes, and produces polymers with high optical purity. At the same time, the low-concentration solution reaction system can still effectively maintain intermolecular motion during the later polymerization. This ensures sufficient monomer conversion, effectively reduces lactide residue, and increases the polymer yield.
六、在开环聚合反应过程中,本发明采用了溶液聚合体系,使得反应更加充分,降低了反应温度,缩短了反应时间。有效避免了传统工艺高温、长时间反应引起的酯交换等副反应,提高了聚乙二醇单甲醚-聚乳酸嵌段共聚物的光学纯度,使高光学纯度的左旋聚乳酸与聚乙二醇单甲醚共聚物具有通畅的代谢途径,从而提高生物相容性;并采用独特的复合铝系催化剂替代辛酸亚锡、普通铝系催化剂,提高了反应活性,且消除了现有技术中使用辛酸亚锡导致的锡残留超标、铝系催化剂易氧化等问题,杜绝了锡对人体的毒副作用,有效的解决了mPEG-PLLA在医疗应用中的缺陷。6. During the ring-opening polymerization reaction, the present invention adopts a solution polymerization system, which makes the reaction more complete, lowers the reaction temperature, and shortens the reaction time. It effectively avoids side reactions such as transesterification caused by high temperature and long-term reactions in traditional processes, improves the optical purity of polyethylene glycol monomethyl ether-polylactic acid block copolymer, and makes high optical purity L-polylactic acid and polyethylene glycol Alcohol monomethyl ether copolymer has a smooth metabolic pathway, thereby improving biocompatibility; and a unique composite aluminum catalyst is used to replace stannous octoate and ordinary aluminum catalysts, which improves reaction activity and eliminates the use of existing technologies. Problems such as excessive tin residue caused by stannous octoate and easy oxidation of aluminum catalysts eliminate the toxic side effects of tin on the human body and effectively solve the shortcomings of mPEG-PLLA in medical applications.
七、在聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体纯化过程中,本发明采用了分级纯化工艺,去除了低分子量聚合物,使得成品分子量分布更窄,同时通过精确控制聚乙二醇单甲醚-聚乳酸嵌段共聚物分子量和分子量窄分布,在下游加工应用中,力学性能更稳定,下游成品收率更高。进一步地,本发明中未添加阻聚剂和分子量调节剂,减少了阻聚剂和高温带来的副反应,缩窄产品分子量分布。7. In the colloid purification process of polyethylene glycol monomethyl ether-polylactic acid block copolymer, the present invention adopts a hierarchical purification process to remove low molecular weight polymers, making the molecular weight distribution of the finished product narrower. At the same time, through precise control of polyethylene Glycol monomethyl ether-polylactic acid block copolymer has a narrow molecular weight and molecular weight distribution. In downstream processing applications, its mechanical properties are more stable and the yield of downstream finished products is higher. Furthermore, no polymerization inhibitor and molecular weight regulator are added in the present invention, which reduces side reactions caused by polymerization inhibitors and high temperatures and narrows the molecular weight distribution of the product.
附图说明Description of the drawings
图1是实施例4样品的红外光谱图;Figure 1 is the infrared spectrum of the sample of Example 4;
图2是实施例4样品的核磁图谱。Figure 2 is the NMR spectrum of the sample of Example 4.
具体实施方式Detailed ways
下面结合实施例来进一步描述本发明的技术方案,本发明的优点和特点将会随着描述而更为清楚。但是应当理解,实施例仅是示例性的,不对本发明的范围构成限制。The technical solution of the present invention will be further described below in conjunction with the embodiments. The advantages and features of the present invention will become clearer with the description. However, it should be understood that the embodiments are only exemplary and do not limit the scope of the present invention.
实施例1:L-丙交酯样品1的制备Example 1: Preparation of L-Lactide Sample 1
1.1、L-乳酸脱水1.1. L-lactic acid dehydration
将80%L-乳酸1.25kg加入L-丙交酯合成反应釜中,在80℃,-0.095MPa条件下维持1.5h,脱去L-乳酸中的自由水,然后关闭真空,加入三氧化二锑8.5g和磷酸1.5mL,起始温度160℃、-0.03MPa,反应0.5h,然后以每阶5℃、-0.02MPa递进,每0.5h调整一次,直至180℃极限真空下处理1h。然后用氮气置换至常压,排除水溶液,脱去L-乳酸中的结合水,得到低聚左旋乳酸反应物料。Add 1.25kg of 80% L-lactic acid into the L-lactide synthesis reaction kettle, maintain it at 80°C and -0.095MPa for 1.5h, remove the free water in L-lactic acid, then turn off the vacuum and add dioxide 8.5g of antimony and 1.5mL of phosphoric acid, with a starting temperature of 160°C and -0.03MPa, reacted for 0.5h, and then increased in steps of 5°C and -0.02MPa, adjusting every 0.5h until treated under ultimate vacuum at 180°C for 1h. Then use nitrogen to replace the pressure to normal pressure, remove the aqueous solution, and remove the bound water in L-lactic acid to obtain the oligomeric L-lactic acid reaction material.
1.2、低聚左旋乳酸裂解环化生成L-丙交酯 1.2. Cleavage and cyclization of oligomeric L-lactic acid to generate L-lactide
向反应物料中补加三氧化二锑1.5g和丙三醇50mL,然后在220℃极限真空下反应,每1h温度增加5℃,直至反应物料剩余70mL左右,停止反应,制得块状L-丙交酯。Add 1.5g of antimony trioxide and 50mL of glycerin to the reaction material, and then react under extreme vacuum at 220°C. The temperature increases by 5°C every 1 hour until about 70mL of the reaction material remains. Stop the reaction to obtain block L- Lactide.
1.3、块状L-丙交酯的水萃处理1.3. Water extraction treatment of bulk L-lactide
向反应釜中加入1.4~1.5L纯化水,搅拌打碎块状L-丙交酯,使L-丙交酯与纯化水充分混匀,然后滤除水溶液。Add 1.4 to 1.5L of purified water to the reaction kettle, stir and break up the lumps of L-lactide, thoroughly mix the L-lactide and purified water, and then filter out the aqueous solution.
1.4、L-丙交酯的深度水解1.4. Deep hydrolysis of L-lactide
将水萃后的L-丙交酯倒入搅拌釜中,加入50℃纯化水2L,500rpm搅拌下水解3h。Pour the water-extracted L-lactide into the stirring kettle, add 2L of 50°C purified water, and hydrolyze it for 3 hours under stirring at 500 rpm.
1.5、制备粗L-丙交酯1.5. Preparation of crude L-lactide
过滤除去水解物中的水溶液,再加入无水乙醇0.25L滤洗,然后在60℃下风干得粗L-丙交酯。The aqueous solution in the hydrolyzate was removed by filtration, then 0.25L of absolute ethanol was added to filter and wash, and then air-dried at 60°C to obtain crude L-lactide.
1.6、粗L-丙交酯的纯化、精制1.6. Purification and refining of crude L-lactide
将粗L-丙交酯800g与无水乙醇1.15L加入结晶纯化罐中,80℃搅拌溶解过滤,滤液常温析晶过夜,固液分离得到L-丙交酯晶体。然后在50℃下真空干燥制得一次纯化L-丙交酯。再将一次纯化L-丙交酯600g与无水乙酸乙酯0.7L加入结晶纯化罐中,80℃溶解常温析晶过夜,固液分离得到L-丙交酯晶体,50℃下真空干燥得精制L-丙交酯样品1。经检测,L-丙交酯纯度高达99.95%。Add 800g of crude L-lactide and 1.15L of absolute ethanol into a crystallization purification tank, stir, dissolve and filter at 80°C. The filtrate crystallizes at room temperature overnight, and solid-liquid separation is performed to obtain L-lactide crystals. It is then vacuum dried at 50°C to obtain primary purified L-lactide. Then add 600g of purified L-lactide and 0.7L of anhydrous ethyl acetate into the crystallization and purification tank, dissolve at 80°C and crystallize at room temperature overnight, solid-liquid separation to obtain L-lactide crystals, and vacuum drying at 50°C to obtain the refined product L-lactide sample 1. After testing, the purity of L-lactide is as high as 99.95%.
实施例2:L-丙交酯样品2的制备Example 2: Preparation of L-Lactide Sample 2
2.1 L-乳酸脱水:2.1 L-lactic acid dehydration:
将80%L-乳酸1.25kg加入L-丙交酯合成反应釜中,在80℃,-0.095MPa条件下维持1.5h,脱去L-乳酸中的自由水,然后关闭真空,加入三氧化二锑7.5g和磷酸1.5mL,起始温度160℃、-0.03MPa,反应0.5h,然后以每阶5℃、-0.02MPa递进,每0.5h调整一次,直至180℃极限真空下处理1h。然后用氮气置换至常压,排除水溶液,脱去L-乳酸中的结合水,得到低聚左旋乳酸反应物料。Add 1.25kg of 80% L-lactic acid into the L-lactide synthesis reaction kettle, maintain it at 80°C and -0.095MPa for 1.5h, remove the free water in L-lactic acid, then turn off the vacuum and add dioxide trioxide 7.5g of antimony and 1.5mL of phosphoric acid, with a starting temperature of 160°C and -0.03MPa, react for 0.5h, and then proceed with each step of 5°C and -0.02MPa, adjusting every 0.5h until treated under ultimate vacuum at 180°C for 1h. Then use nitrogen to replace the pressure to normal pressure, remove the aqueous solution, and remove the bound water in L-lactic acid to obtain the oligomeric L-lactic acid reaction material.
2.2低聚左旋乳酸裂解环化生成L-丙交酯:2.2 Cleavage and cyclization of oligomeric L-lactic acid to generate L-lactide:
向反应物料中补加三氧化二锑2.5g和丙三醇50mL,然后在220℃极限真空下反应,每1h温度增加5℃,直至反应物料剩余70mL左右,停止反应,制得块状L-丙交酯。 Add 2.5g of antimony trioxide and 50mL of glycerin to the reaction material, and then react under extreme vacuum at 220°C. The temperature increases by 5°C every 1 hour until about 70mL of the reaction material remains. Stop the reaction to obtain block L- Lactide.
其它后续步骤与实施例1相同。最后检测L-丙交酯样品2的纯度为99.9%。Other subsequent steps are the same as in Example 1. The purity of L-lactide sample 2 was finally detected to be 99.9%.
对比例1:L-丙交酯对比样品1的制备Comparative Example 1: Preparation of L-lactide Comparative Sample 1
实验过程与实施例1的过程相同,唯一不同在于L-乳酸脱水的催化剂没有添加磷酸。最后检测L-丙交酯对比样品1的纯度为97.5%。The experimental process was the same as that in Example 1, the only difference being that no phosphoric acid was added to the catalyst for dehydration of L-lactic acid. The purity of L-lactide comparative sample 1 was finally measured to be 97.5%.
对比例2:L-丙交酯对比样品2的制备Comparative Example 2: Preparation of L-lactide Comparative Sample 2
实验过程与实施例1的过程相同,唯一不同在于将L-乳酸脱水和低聚左旋乳酸裂解环化步骤中均加入的催化剂三氧化二锑调整为在L-乳酸脱水时一次性加入三氧化二锑10g。The experimental process is the same as that of Example 1. The only difference is that the catalyst antimony trioxide added in both the dehydration of L-lactic acid and the cleavage and cyclization of oligomeric L-lactic acid is adjusted to add antimony trioxide all at once during the dehydration of L-lactic acid. Antimony 10g.
对比例3:L-丙交酯对比样品3的制备Comparative Example 3: Preparation of L-lactide Comparative Sample 3
实验过程与实施例1的过程相同,唯一不同在于没有L-丙交酯的深度水解过程,而是替换为将水萃后的L-丙交酯倒入搅拌釜中,加入纯化水2L纯化粉碎,过滤。然后进入粗L-丙交酯的制备步骤。The experimental process is the same as that in Example 1. The only difference is that there is no deep hydrolysis process of L-lactide. Instead, the water-extracted L-lactide is poured into a stirring tank, and 2L of purified water is added for purification and crushing. ,filter. Then enter the preparation step of crude L-lactide.
对比例A:Comparative example A:
1.1、L-乳酸脱水1.1. L-lactic acid dehydration
将80%L-乳酸1.25kg加入L-丙交酯合成反应釜中,在80℃,-0.095MPa条件下维持1.5h,脱去L-乳酸中的自由水,然后关闭真空,加入三氧化二锑8.5g和丙三醇50mL,起始温度160℃、-0.03MPa,反应0.5h,然后以每阶5℃、-0.02MPa递进,每0.5h调整一次,直至180℃极限真空下处理1h。然后用氮气置换至常压,排除水溶液,脱去L-乳酸中的结合水,得到低聚左旋乳酸反应物料。Add 1.25kg of 80% L-lactic acid into the L-lactide synthesis reaction kettle, maintain it at 80°C and -0.095MPa for 1.5h, remove the free water in L-lactic acid, then turn off the vacuum and add dioxide 8.5g of antimony and 50mL of glycerol, the starting temperature is 160℃, -0.03MPa, react for 0.5h, then proceed with each step of 5℃, -0.02MPa, adjust every 0.5h, until treated at 180℃ ultimate vacuum for 1h . Then use nitrogen to replace the pressure to normal pressure, remove the aqueous solution, and remove the bound water in L-lactic acid to obtain the oligomeric L-lactic acid reaction material.
1.2、低聚左旋乳酸裂解环化生成L-丙交酯1.2. Cleavage and cyclization of oligomeric L-lactic acid to generate L-lactide
向反应物料中补加三氧化二锑1.5g和磷酸1.5mL,然后在220℃极限真空下反应,每1h温度增加5℃,直至反应物料剩余200mL左右,0.5小时未减少,接收管道无馏出物,停止反应,制得块状L-丙交酯。Add 1.5g of antimony trioxide and 1.5mL of phosphoric acid to the reaction material, and then react under extreme vacuum at 220°C. The temperature increases by 5°C every 1 hour until the reaction material remains about 200mL. It does not decrease for 0.5 hours and there is no distillation in the receiving pipe. substance, stop the reaction, and obtain block L-lactide.
其他步骤与实施例1相同。Other steps are the same as Example 1.
实施例3:L-丙交酯样品的测定Example 3: Determination of L-lactide sample
3.1、L-丙交酯样品比旋光度的测定3.1. Determination of specific optical rotation of L-lactide sample
按照《中华人民共和国药典(四部)》2020版通则0621-旋光度测定法,测定实施例制备的L-丙交酯样品和对比例制备的L-丙交酯对比样品。测定结果见表1。 According to the General Chapter 0621 of the 2020 edition of the "Pharmacopoeia of the People's Republic of China (Part IV)" - Optical Rotation Determination Method, the L-lactide sample prepared in the Example and the L-lactide comparison sample prepared in the Comparative Example were measured. The measurement results are shown in Table 1.
表1
Table 1
由表1可以看出,实施例制备的L-丙交酯样品的比旋光度低于对比例样品的比旋光度,说明与现有工艺(对比例工艺)相比,本发明的工艺能提高L-丙交酯的光学纯度。L-丙交酯的光学纯度的提高为提升聚乙二醇单甲醚-聚左旋乳酸嵌段共聚物的品质奠定了技术基础。It can be seen from Table 1 that the specific optical rotation of the L-lactide sample prepared in the Example is lower than that of the Comparative Example sample, indicating that compared with the existing process (Comparative Example process), the process of the present invention can improve Optical purity of L-lactide. The improvement of the optical purity of L-lactide lays a technical foundation for improving the quality of polyethylene glycol monomethyl ether-poly-L-lactic acid block copolymer.
3.2、L-丙交酯样品中游离酸的测定3.2. Determination of free acid in L-lactide samples
3.2.1、游离酸测定方法:3.2.1. Free acid determination method:
A、甲醇钠标准溶液的标定:准确称取苯甲酸约50mg于100mL锥形瓶中,加入25mL无水甲醇及两滴0.2%α-萘酚酞醇溶液,缓缓通入干燥N2,开动搅拌器使样品溶解(约5min),然后用待标定的约0.02mol/L甲醇钠的无水甲醇溶液滴至淡蓝色终点,此甲醇钠溶液的浓度按下式计算:
A. Calibration of sodium methoxide standard solution: Accurately weigh about 50 mg of benzoic acid into a 100 mL Erlenmeyer flask, add 25 mL of anhydrous methanol and two drops of 0.2% α-naphthol phthalol solution, slowly add dry N 2 and start stirring. Dissolve the sample (about 5 minutes), and then drop the anhydrous methanol solution of about 0.02mol/L sodium methoxide to be calibrated to the light blue end point. The concentration of this sodium methoxide solution is calculated according to the following formula:
式中:In the formula:
c-甲醇钠标准溶液浓度(mol/L);c-Concentration of sodium methoxide standard solution (mol/L);
V-滴定样品所消耗的甲醇钠标准溶液体积(mL);V-the volume of sodium methoxide standard solution consumed in titrating the sample (mL);
mB-苯甲酸质量(mg);m B - mass of benzoic acid (mg);
122.1-苯甲酸的分子量。122.1-Molecular weight of benzoic acid.
B、准确称取1.8~2.0gL-丙交酯样品于100mL锥形瓶中,用已标定的甲醇钠溶液按甲醇钠标准溶液的标定操作步骤滴定。游离酸含量计算如下:
B. Accurately weigh 1.8~2.0gL-lactide sample into a 100mL Erlenmeyer flask, and titrate with the calibrated sodium methoxide solution according to the calibration procedures of the sodium methoxide standard solution. The free acid content is calculated as follows:
式中:In the formula:
c-甲醇钠标准溶液浓度(mol/L);c-Concentration of sodium methoxide standard solution (mol/L);
V-滴定样品所消耗的甲醇钠标准溶液体积(mL);V-the volume of sodium methoxide standard solution consumed in titrating the sample (mL);
m-样品质量(mg); m-sample mass (mg);
90.08-L-乳酸分子量。90.08-L-lactic acid molecular weight.
3.2.2、L-丙交酯中游离酸含量的测定3.2.2. Determination of free acid content in L-lactide
按照3.2.1的方法测定实施例制备的L-丙交酯样品以及L-丙交酯对比样品中的游离酸含量,结果见表2。The free acid content in the L-lactide sample prepared in the Example and the L-lactide comparison sample was measured according to the method in 3.2.1. The results are shown in Table 2.
表2
Table 2
由表2可以看出,实施例制备的L-丙交酯样品中的游离酸含量明显低于L-丙交酯对比样品中的游离酸含量。说明与现有技术(对比例工艺)相比,本发明的工艺能显著降低L-丙交酯中的游离酸残留量。游离酸残留量的降低,表明了L-丙交酯纯度的提高,从而为提升聚乙二醇单甲醚-聚左旋乳酸嵌段共聚物的品质奠定了技术基础。As can be seen from Table 2, the free acid content in the L-lactide sample prepared in the Example is significantly lower than the free acid content in the L-lactide comparison sample. It shows that compared with the prior art (comparative example process), the process of the present invention can significantly reduce the residual amount of free acid in L-lactide. The reduction in the residual amount of free acid indicates the improvement of the purity of L-lactide, thus laying a technical foundation for improving the quality of polyethylene glycol monomethyl ether-poly-L-lactic acid block copolymer.
实施例4:mPEG-PLLA样品1的制备Example 4: Preparation of mPEG-PLLA Sample 1
该样品的目标分子量设计为Mw=9.5万,具体制备过程如下:The target molecular weight of this sample is designed to be Mw=95,000. The specific preparation process is as follows:
4.1、水分的去除4.1. Removal of moisture
称取300g实施例1的L-丙交酯样品和3.16g聚乙二醇单甲醚,加入聚合反应釜中,50℃真空下干燥,然后采用氩气置换3次,去除反应体系中的水分。Weigh 300g of the L-lactide sample of Example 1 and 3.16g of polyethylene glycol monomethyl ether, add them to the polymerization reaction kettle, dry them under vacuum at 50°C, and then replace them with argon three times to remove the moisture in the reaction system. .
4.2、开环聚合反应4.2. Ring-opening polymerization reaction
向反应釜中加入无水二甲苯0.75L,混合搅拌并升温至120℃,在120℃下搅拌得到L-丙交酯和聚乙二醇单甲醚的无水二甲苯溶液。然后加入0.8M复合铝系催化剂(催化剂的三种组分的质量比为:三异丁基铝:异丁烯:二甲苯=1:2.8:0.14)8.0mL(其中含有三异丁基铝1.2693g),升温140℃反应0.5h得mPEG-PLLA胶体。Add 0.75L of anhydrous xylene to the reaction kettle, mix and stir, and raise the temperature to 120°C. Stir at 120°C to obtain an anhydrous xylene solution of L-lactide and polyethylene glycol monomethyl ether. Then add 0.8M composite aluminum catalyst (the mass ratio of the three components of the catalyst is: triisobutylaluminum:isobutylene:xylene=1:2.8:0.14) 8.0mL (which contains 1.2693g triisobutylaluminum) , raise the temperature to 140°C and react for 0.5h to obtain mPEG-PLLA colloid.
4.3、mPEG-PLLA胶体的分级处理4.3. Grading of mPEG-PLLA colloids
将步骤4.2制备的全部mPEG-PLLA胶体与二氯甲烷1.2L加入纯化釜中搅拌溶解,然后加入无水乙醇1.2L,待搅拌完全溶解,再次缓慢滴加无水乙醇,直至溶液出现大量软胶体停止,静置澄清倾倒上清液完成分级。Add all the mPEG-PLLA colloid prepared in step 4.2 and 1.2L of dichloromethane into the purification kettle, stir and dissolve, then add 1.2L of absolute ethanol, stir until completely dissolved, then slowly add absolute ethanol dropwise again until a large amount of soft colloid appears in the solution Stop, let it stand for clarification and pour the supernatant to complete the classification.
4.4、mPEG-PLLA软胶体的纯化4.4. Purification of mPEG-PLLA soft colloid
将分级处理后的软胶体在搅拌下加入适量无水乙醇沉淀成细粉末,固液分 离、风干得到mPEG-PLLA一次纯化品;将mPEG-PLLA一次纯化品285g与二氯甲烷1.5L加入纯化釜中搅拌溶解,0.2微米加压过滤至万级洁净区的纯化釜中,在搅拌下加入适量无水乙醇沉淀成细粉末,固液分离、风干、过筛,55℃真空下干燥24h,制得mPEG-PLLA成品275g。Add an appropriate amount of absolute ethanol to the graded soft colloid under stirring to precipitate into fine powder, and separate the solid and liquid. Separate and air-dry to obtain the primary purified mPEG-PLLA; add 285g of the primary purified mPEG-PLLA and 1.5L of methylene chloride into the purification kettle, stir and dissolve, filter with 0.2 micron pressure into the purification kettle in the 10,000-level clean area, and stir under stirring Add an appropriate amount of absolute ethanol to precipitate into a fine powder, separate the solid and liquid, air-dry, sieve, and dry under vacuum at 55°C for 24 hours to obtain 275g of mPEG-PLLA finished product.
实施例5:mPEG-PLLA样品2的制备Example 5: Preparation of mPEG-PLLA Sample 2
该样品的目标分子量设计为Mw=13.5万,具体制备过程如下:The target molecular weight of this sample is designed to be Mw=135,000. The specific preparation process is as follows:
5.1、水分的去除5.1. Removal of moisture
称取300g实施例1的L-丙交酯样品和2.23g聚乙二醇单甲醚,加入聚合反应釜中,50℃真空下干燥,然后采用氩气置换3次,去除反应体系中的水分。Weigh 300g of the L-lactide sample of Example 1 and 2.23g of polyethylene glycol monomethyl ether, add them to the polymerization reaction kettle, dry them under vacuum at 50°C, and then replace them with argon three times to remove the moisture in the reaction system. .
5.2、开环聚合反应5.2. Ring-opening polymerization reaction
向反应釜中加入无水二甲苯0.7L,混合搅拌并升温至120℃,在120℃下搅拌得到L-丙交酯和聚乙二醇单甲醚的无水二甲苯溶液。然后加入0.8M复合铝系催化剂(催化剂的三种组分的质量比为:三异丁基铝:异丁烯:二甲苯=1:2.8:0.14)5.0mL(其中含三异丁基铝0.7933g),升温140℃反应45min得mPEG-PLLA胶体。Add 0.7 L of anhydrous xylene to the reaction kettle, mix and stir, and raise the temperature to 120°C. Stir at 120°C to obtain an anhydrous xylene solution of L-lactide and polyethylene glycol monomethyl ether. Then add 0.8M composite aluminum catalyst (the mass ratio of the three components of the catalyst is: triisobutylaluminum:isobutylene:xylene=1:2.8:0.14) 5.0mL (which contains 0.7933g triisobutylaluminum) , raise the temperature to 140°C and react for 45 minutes to obtain mPEG-PLLA colloid.
5.3、mPEG-PLLA胶体的分级处理5.3. Grading of mPEG-PLLA colloids
将步骤5.2制备的全部mPEG-PLLA胶体与二氯甲烷1.4L加入纯化釜中搅拌溶解,然后加入无水乙醇1.4L,待搅拌完全溶解,再次缓慢滴加无水乙醇,直至溶液出现大量软胶体停止,静置澄清倾倒上清液完成分级。Add all the mPEG-PLLA colloid prepared in step 5.2 and 1.4L of methylene chloride into the purification kettle, stir and dissolve, then add 1.4L of absolute ethanol, stir until completely dissolved, then slowly add absolute ethanol dropwise again until a large amount of soft colloid appears in the solution Stop, let it stand for clarification and pour the supernatant to complete the classification.
5.4、mPEG-PLLA软胶体的纯化5.4. Purification of mPEG-PLLA soft colloid
将分级处理后的软胶体在搅拌下加入适量无水乙醇沉淀成细粉末,固液分离、风干得mPEG-PLLA一次纯化品;将mPEG-PLLA一次纯化品287.5g与二氯甲烷1.7L加入纯化釜中搅拌溶解,0.2微米加压过滤至万级洁净区的纯化釜中,在搅拌下加入适量无水乙醇沉淀成细粉末,固液分离、风干、过筛,55℃真空下干燥24h,制得mPEG-PLLA成品275.6g。Add an appropriate amount of absolute ethanol to the graded soft colloid under stirring to precipitate into fine powder, separate the solid and liquid, and air-dry to obtain a primary purified product of mPEG-PLLA; add 287.5g of a primary purified product of mPEG-PLLA and 1.7L of methylene chloride for purification Stir and dissolve in the kettle, filter with 0.2 micron pressure into a purification kettle in a class 10,000 clean area, add an appropriate amount of absolute ethanol under stirring to precipitate into a fine powder, separate the solid and liquid, air-dry, sieve, and dry under vacuum at 55°C for 24 hours to prepare 275.6g of mPEG-PLLA finished product was obtained.
实施例6:mPEG-PLLA样品3的制备Example 6: Preparation of mPEG-PLLA Sample 3
该样品的目标分子量设计为Mw=16.5万,具体制备过程如下:The target molecular weight of this sample is designed to be Mw=165,000. The specific preparation process is as follows:
6.1、水分的去除。6.1. Removal of moisture.
称取300g实施例1的L-丙交酯样品和1.82g聚乙二醇单甲醚,加入聚合反 应釜中,50℃真空下干燥,然后采用氩气置换3次,去除反应体系中的水分。Weigh 300g of the L-lactide sample of Example 1 and 1.82g of polyethylene glycol monomethyl ether, add polymerization reaction place in the kettle, dry under vacuum at 50°C, and then replace with argon three times to remove moisture in the reaction system.
6.2、开环聚合反应。6.2. Ring-opening polymerization reaction.
向反应釜中加入无水二甲苯0.65L,混合搅拌并升温至120℃,在120℃下搅拌得到L-丙交酯和聚乙二醇单甲醚的无水二甲苯溶液。然后加入0.8M复合铝系催化剂(催化剂的三种组分的质量比为:三异丁基铝:异丁烯:二甲苯=1:2.8:0.14)3.6mL(其中含三异丁基铝0.5712g),升温140℃反应50min得mPEG-PLLA胶体。Add 0.65L of anhydrous xylene to the reaction kettle, mix and stir, and raise the temperature to 120°C. Stir at 120°C to obtain an anhydrous xylene solution of L-lactide and polyethylene glycol monomethyl ether. Then add 0.8M composite aluminum catalyst (the mass ratio of the three components of the catalyst is: triisobutylaluminum:isobutylene:xylene=1:2.8:0.14) 3.6mL (which contains 0.5712g triisobutylaluminum) , raise the temperature to 140°C and react for 50 minutes to obtain mPEG-PLLA colloid.
6.3、mPEG-PLLA胶体的分级处理。6.3. Grading of mPEG-PLLA colloid.
将步骤6.2制备的全部mPEG-PLLA胶体与二氯甲烷1.6L加入纯化釜中搅拌溶解,然后加入无水乙醇1.6L,待搅拌完全溶解,再次缓慢滴加无水乙醇,直至溶液出现大量软胶体停止,静置澄清倾倒上清液完成分级。Add all the mPEG-PLLA colloid prepared in step 6.2 and 1.6L of dichloromethane into the purification kettle, stir and dissolve, then add 1.6L of absolute ethanol, stir until completely dissolved, then slowly add absolute ethanol dropwise again until a large amount of soft colloid appears in the solution Stop, let it stand for clarification and pour the supernatant to complete the classification.
6.4、mPEG-PLLA软胶体的纯化。6.4. Purification of mPEG-PLLA soft colloid.
将分级处理后的软胶体在搅拌下加入适量无水乙醇沉淀成细粉末,固液分离、风干得mPEG-PLLA一次纯化品;将mPEG-PLLA一次纯化品283.9g与二氯甲烷1.9L加入纯化釜中搅拌溶解,0.2微米加压过滤至万级洁净区的纯化釜中,在搅拌下加入适量无水乙醇沉淀成细粉末,固液分离、风干、过筛,55℃真空下干燥24h,制得mPEG-PLLA成品273.1g。Add an appropriate amount of absolute ethanol to the graded soft colloid under stirring to precipitate into fine powder, separate the solid and liquid, and air-dry to obtain the mPEG-PLLA primary purified product; add 283.9g of the mPEG-PLLA primary purified product and 1.9L of methylene chloride for purification Stir and dissolve in the kettle, filter with 0.2 micron pressure into a purification kettle in a class 10,000 clean area, add an appropriate amount of absolute ethanol under stirring to precipitate into a fine powder, separate the solid and liquid, air-dry, sieve, and dry under vacuum at 55°C for 24 hours to prepare 273.1g of mPEG-PLLA finished product was obtained.
实施例7:mPEG-PLLA样品4的制备Example 7: Preparation of mPEG-PLLA Sample 4
实验过程与实施例4相同,区别仅在于:The experimental process is the same as Example 4, the only difference is:
在开环聚合反应步骤中,加入的0.9M复合铝系催化剂7.1mL,其中催化剂的三种组分的质量比为:三异丁基铝:异丁烯:二甲苯=1:2.5:0.1(其中含有三异丁基铝计1.2673g)。最终制得mPEG-PLLA成品276g。In the ring-opening polymerization reaction step, 7.1 mL of 0.9M composite aluminum catalyst was added, and the mass ratio of the three components of the catalyst was: triisobutylaluminum:isobutylene:xylene=1:2.5:0.1 (which contains Triisobutylaluminum (1.2673g). Finally, 276g of mPEG-PLLA finished product was obtained.
实施例8:mPEG-PLLA样品5的制备Example 8: Preparation of mPEG-PLLA Sample 5
实验过程与实施例4的过程相同,区别仅在于:反应釜中加入复合铝系催化加后,升温135℃反应50min得mPEG-PLLA胶体。最终制得mPEG-PLLA成品273.75g。The experimental process is the same as that in Example 4, the only difference is that after adding composite aluminum series catalytic addition to the reactor, the temperature is raised to 135°C and reacted for 50 minutes to obtain mPEG-PLLA colloid. Finally, 273.75g of mPEG-PLLA finished product was obtained.
对比例4:mPEG-PLLA对比样品1的制备Comparative Example 4: Preparation of mPEG-PLLA Comparative Sample 1
实验过程与实施例4的过程相同,区别仅在于:0.8M铝系催化剂8.0mL中催化剂组分的质量比为:三异丁基铝:二甲苯=1:4.4(其中含有三异丁基铝计1.2693g)。最终制得mPEG-PLLA成品253.1g。 The experimental process is the same as that of Example 4, the only difference is that the mass ratio of the catalyst components in 8.0 mL of the 0.8M aluminum catalyst is: triisobutylaluminum:xylene=1:4.4 (which contains triisobutylaluminum Total 1.2693g). Finally, 253.1g of mPEG-PLLA finished product was obtained.
对比例5:mPEG-PLLA样品2的制备Comparative Example 5: Preparation of mPEG-PLLA Sample 2
其实验过程与实施例4的过程相同,区别仅在于:The experimental process is the same as that of Example 4, the only difference is:
在开环聚合反应步骤中,未加入无水二甲苯,采用本体聚合,在120℃下搅拌使L-丙交酯和聚乙二醇单甲醚的单体完全熔化。然后升温至140℃,加入辛酸亚锡0.98g,升温至160℃反应12h得mPEG-PLLA244.6g。In the ring-opening polymerization reaction step, no anhydrous xylene was added, bulk polymerization was adopted, and the monomers of L-lactide and polyethylene glycol monomethyl ether were completely melted by stirring at 120°C. Then the temperature was raised to 140°C, 0.98g of stannous octoate was added, the temperature was raised to 160°C and the reaction was carried out for 12 hours to obtain 244.6g of mPEG-PLLA.
对比例6:mPEG-PLLA样品3的制备Comparative Example 6: Preparation of mPEG-PLLA Sample 3
该样品的目标分子量设计为Mw=9.5万,具体制备过程如下:The target molecular weight of this sample is designed to be Mw=95,000. The specific preparation process is as follows:
1)、水分的去除。1). Removal of moisture.
称取300gL-丙交酯实施例1样品、聚乙二醇单甲醚3.16g和分子调节剂月桂醇0.6g,加入聚合反应釜中,50℃真空下干燥,然后采用氩气置换3次,去除反应体系中的水分。Weigh 300g of L-lactide Example 1 sample, 3.16g of polyethylene glycol monomethyl ether and 0.6g of molecular regulator lauryl alcohol, add them to the polymerization reaction kettle, dry them under vacuum at 50°C, and then replace them with argon gas three times. Remove moisture from the reaction system.
2)、开环聚合反应。2), Ring-opening polymerization reaction.
混合搅拌并升温至120℃,在120℃下搅拌使L-丙交酯、聚乙二醇单甲醚、月桂醇的单体完全熔化。然后升温至140℃,加入0.63g辛酸亚锡,升温至160℃反应12h得mPEG-PLLA。Mix and stir and raise the temperature to 120°C. Stir at 120°C to completely melt the monomers of L-lactide, polyethylene glycol monomethyl ether, and lauryl alcohol. Then the temperature was raised to 140°C, 0.63g of stannous octoate was added, and the temperature was raised to 160°C and reacted for 12 hours to obtain mPEG-PLLA.
3)、mPEG-PLLA的纯化。3), Purification of mPEG-PLLA.
向反应釜中加入二氯甲烷1.4L搅拌溶解,随后排入纯化釜中,在搅拌下加入适量无水乙醇沉淀成细粉末,固液分离、风干得mPEG-PLLA一次纯化品。将mPEG-PLLA一次纯化品260.5g与二氯甲烷1.4L加入纯化釜中搅拌溶解,0.2微米加压过滤至万级洁净区的纯化釜中,在搅拌下加入适量无水乙醇沉淀成细粉末,固液分离、风干、过筛,55℃真空下干燥24h制得mPEG-PLLA成品227.4g。Add 1.4L of methylene chloride to the reaction kettle, stir and dissolve, and then discharge it into the purification kettle. Add an appropriate amount of absolute ethanol under stirring to precipitate into fine powder, separate the solid and liquid, and air-dry to obtain a primary purified product of mPEG-PLLA. Add 260.5g of the primary purification product of mPEG-PLLA and 1.4L of methylene chloride into the purification kettle, stir and dissolve, filter with 0.2 micron pressure into the purification kettle in a class 10,000 clean area, add an appropriate amount of absolute ethanol under stirring to precipitate into a fine powder. Solid-liquid separation, air drying, sieving, and drying under vacuum at 55°C for 24 hours produced 227.4g of mPEG-PLLA finished product.
实施例9:mPEG-PLLA样品的测定Example 9: Determination of mPEG-PLLA samples
9.1、红外光谱法测定mPEG-PLLA样品9.1. Determination of mPEG-PLLA samples by infrared spectroscopy
按照《中华人民共和国药典(四部)》2020版通则0402-红外光谱法测定实施例4制备的mPEG-PLLA样品1,结果见表3和图1。The mPEG-PLLA sample 1 prepared in Example 4 was measured according to General Chapter 0402-Infrared Spectroscopy of the 2020 Edition of the "Pharmacopoeia of the People's Republic of China (Part IV)". The results are shown in Table 3 and Figure 1.
表3

table 3

表3和图1的结果表示为实施例4制备的样品1的基团和红外光谱图。The results in Table 3 and Figure 1 represent the radical and infrared spectra of Sample 1 prepared in Example 4.
9.2、氢核磁共振法测定mPEG-PLLA样品9.2. Determination of mPEG-PLLA samples by hydrogen nuclear magnetic resonance method
按照《中华人民共和国药典(四部)》2020版通则0441核磁共振波谱法测定,氘代溶剂采用氘代三氯甲烷,测定mPEG-PLLA实施例4制备的样品1。结果见图2。The sample 1 prepared in mPEG-PLLA Example 4 was measured according to the nuclear magnetic resonance spectroscopy method of General Chapter 0441 of the 2020 edition of the "Pharmacopoeia of the People's Republic of China (Part IV)". Deuterated chloroform was used as the deuterated solvent. The results are shown in Figure 2.
图2结果显示:特征峰为:5.1-5.3(-CH-),3.5-3.8(-CH2-),1.4-1.7(-CH3),核磁图谱表明,聚乙二醇单甲醚和L-丙交酯两者成功制备得到mPEG-PLLA嵌段共聚物,图中3.5-3.8(-CH2-)的峰面积相对较小也应证了共聚物中聚乙二醇单甲醚占比较少,而且除溶剂峰外无杂峰,可见其共聚物纯度高。结合图1的红外光谱图进一步表明该共聚物为mPEG-PLLA。
The results in Figure 2 show that the characteristic peaks are: 5.1-5.3(-CH-), 3.5-3.8(-CH 2 -), 1.4-1.7(-CH 3 ). The NMR spectrum shows that polyethylene glycol monomethyl ether and L mPEG-PLLA block copolymer was successfully prepared from -lactide. The relatively small peak area of 3.5-3.8 (-CH 2 -) in the figure also confirms the proportion of polyethylene glycol monomethyl ether in the copolymer. Less, and there are no impurity peaks except the solvent peak, which shows that the copolymer has high purity. Combined with the infrared spectrum in Figure 1, it further shows that the copolymer is mPEG-PLLA.
9.3、mPEG-PLLA样品比旋光度的测定9.3. Determination of specific optical rotation of mPEG-PLLA sample
按照《中华人民共和国药典(四部)》2020版通则0621旋光度测定法,溶剂为三氯甲烷,配制浓度0.01g/mL溶液,测定mPEG-PLLA实施例和对比例样品。结果见表4。According to the Optical Rotation Determination Method in General Chapter 0621 of the 2020 edition of the "Pharmacopoeia of the People's Republic of China (Part IV)", the solvent is chloroform, a solution with a concentration of 0.01g/mL is prepared, and the mPEG-PLLA Example and Comparative Example samples are measured. The results are shown in Table 4.
表4
Table 4
由表4结果可以看出,采用本发明工艺的mPEG-PLLA的实施例样品的比旋光度均低于-155°且高于-160°,符合YY/T 0661-2017《外科植入物半结晶型聚L-丙交酯聚合物和共聚物树脂》标准中mPEG-PLLA产品比旋光度要求(-155°~-160°),且反应条件温和。而采用现有工艺的mPEG-PLLA对比例样品的比旋光度均高于-155°,持续长时间高温导致酯交换而改变旋光度,使得最终成品不符合YY/T 0661-2017标准中mPEG-PLLA产品比旋光度要求。说明本发明工 艺制备的mPEG-PLLA产品纯度高于现有工艺制备的mPEG-PLLA产品。It can be seen from the results in Table 4 that the specific optical rotation of the mPEG-PLLA example samples using the process of the present invention is lower than -155° and higher than -160°, which complies with YY/T 0661-2017 "Surgical Implant Semi-finals". The standard for crystalline poly-L-lactide polymers and copolymer resins requires specific optical rotation of mPEG-PLLA products (-155°~-160°), and the reaction conditions are mild. However, the specific optical rotation of the mPEG-PLLA comparative samples using the existing process are all higher than -155°. Continuing high temperature for a long time causes transesterification and changes the optical rotation, making the final product not in compliance with the mPEG-PLLA standard in YY/T 0661-2017. PLLA product specific optical rotation requirements. Explain the invention The purity of mPEG-PLLA products prepared by this process is higher than that of mPEG-PLLA products prepared by existing processes.
需要说明的是:本发明共聚物聚乙二醇单甲醚摩尔含量<3%,而且聚乙二醇单甲醚非手性化合物,因此聚乙二醇单甲醚-聚左旋乳酸嵌段共聚物仍可按聚L-丙交酯的标准。It should be noted that the molar content of polyethylene glycol monomethyl ether in the copolymer of the present invention is less than 3%, and polyethylene glycol monomethyl ether is an achiral compound, so polyethylene glycol monomethyl ether-poly L-lactic acid block copolymer The material can still be based on poly-L-lactide standards.
9.4、mPEG-PLLA样品中聚合开环反应催化剂残留的检测9.4. Detection of polymerization ring-opening reaction catalyst residues in mPEG-PLLA samples
取mPEG-PLLA样品0.25g,置于聚四氟乙烯消解罐中,加硝酸6.0mL和浓过氧化氢溶液2.0mL,盖上内盖,旋紧外套,置微波消解仪中消解。消解完全后取消解内罐置电热板上缓缓加热至红棕色气体挥尽,用超纯水将罐内消解溶液小心转移至100mL容量瓶并稀释至刻度,摇匀,作为供试品溶液。同法制备试剂空白溶液。按照《中华人民共和国药典(四部)》2020版通则0412电感耦合等离子体质谱法分别测定实施例和对比例样品中的锡或铝的残留量。测定结果见表5。Take 0.25g of mPEG-PLLA sample, place it in a polytetrafluoroethylene digestion tank, add 6.0 mL of nitric acid and 2.0 mL of concentrated hydrogen peroxide solution, cover the inner cover, tighten the outer cover, and place it in a microwave digestion instrument for digestion. After the digestion is complete, remove the digestion tank and place it on an electric hot plate to slowly heat it until the red-brown gas evaporates. Carefully transfer the digestion solution in the tank to a 100mL volumetric flask with ultrapure water and dilute it to the mark. Shake well to use as the test solution. Prepare reagent blank solution in the same way. The residual amount of tin or aluminum in the samples of the Examples and Comparative Examples was determined according to General Chapter 0412 of the 2020 edition of the "Pharmacopoeia of the People's Republic of China (Part IV)" by inductively coupled plasma mass spectrometry. The measurement results are shown in Table 5.
表5
table 5
由表5可以看出,对比例5和对比例6样品的锡残留较高,明显超出YY/T0661-2017标准中催化剂残留Sn<150ppm的限定要求。而本发明实施例样品中的锡均为0ppm,铝的残留量均低于10ppm。说明本发明的工艺不存在mPEG-PLLA中锡残留的问题,同时由于微量的铝可经人体正常代谢由肾脏排出体外,保证了mPEG-PLLA在临床上的安全应用。As can be seen from Table 5, the tin residues in the samples of Comparative Examples 5 and 6 are relatively high, significantly exceeding the limit requirement of catalyst residual Sn <150ppm in the YY/T0661-2017 standard. The tin in the samples of the embodiments of the present invention is all 0 ppm, and the residual amount of aluminum is less than 10 ppm. It shows that the process of the present invention does not have the problem of tin residue in mPEG-PLLA. At the same time, because trace amounts of aluminum can be excreted by the kidneys through normal metabolism of the human body, the safe clinical application of mPEG-PLLA is ensured.
9.5、mPEG-PLLA中L-丙交酯残留量的测定9.5. Determination of L-lactide residue in mPEG-PLLA
9.5.1、L-丙交酯残留量的测定方法9.5.1. Determination method of L-lactide residue
取乙酸丁酯适量,精密称定,加二氯甲烷溶解,并制成每1mL约含0.125mg 的溶液,作为内标溶液;取测定样品约0.1g,精密称定,置于10mL量瓶中,加内标溶液2mL,用二氯甲烷溶解,并稀释到刻度,摇匀,作为供试品溶液;另取L-丙交酯适量,精密加入内标溶液适量,用二氯甲烷溶解并制成每1mL中约含L-丙交酯100μg、乙酸丁酯25μg的溶液,作为对照溶液。按照《中华人民共和国药典(四部)》2020版通则0521-气相色谱法测定。以5%苯基-甲基聚硅氧烷(或极性相近)为固定液的色谱柱,柱温为135℃,进样口温度为250℃,检测器温度为300℃。取供试品溶液与对照溶液各3μL,分别注入气相色谱仪,按内标法以峰面积计算得到L-丙交酯残留量。Take an appropriate amount of butyl acetate, weigh it accurately, add methylene chloride to dissolve it, and make it into a mixture containing approximately 0.125 mg per 1 mL. The solution is used as the internal standard solution; take about 0.1g of the measurement sample, weigh it accurately, place it in a 10mL measuring bottle, add 2mL of the internal standard solution, dissolve it with methylene chloride, dilute to the mark, shake well, and use it as the test sample Solution; take another appropriate amount of L-lactide, accurately add an appropriate amount of internal standard solution, dissolve it in dichloromethane and make a solution containing approximately 100 μg of L-lactide and 25 μg of butyl acetate per 1 mL, as a control solution. Determined in accordance with General Chapter 0521-Gas Chromatography of the 2020 edition of the "Pharmacopoeia of the People's Republic of China (Part IV)". For a chromatographic column with 5% phenyl-methylpolysiloxane (or similar polarity) as the stationary liquid, the column temperature is 135°C, the inlet temperature is 250°C, and the detector temperature is 300°C. Take 3 μL each of the test solution and the control solution and inject them into the gas chromatograph respectively. Calculate the residual amount of L-lactide based on the peak area according to the internal standard method.
9.5.2、L-丙交酯残留量的测定9.5.2. Determination of L-lactide residue
按照9.5.1的测定方法对mPEG-PLLA实施例和对比例样品中的L-丙交酯进行测定,结果见表6。The L-lactide in the mPEG-PLLA Example and Comparative Example samples was measured according to the measurement method in 9.5.1. The results are shown in Table 6.
表6
Table 6
由表6可以看出,采用现有工艺制备的mPEG-PLLA对比例样品的L-丙交酯残留量均高于10ppm,对比例6的L-丙交酯残留量高达23ppm。而采用本发明的工艺制备的mPEG-PLLA实施例样品的L-丙交酯含量均低于3ppm。说明本发明的工艺能显著降低mPEG-PLLA制备过程中的L-丙交酯残留量。As can be seen from Table 6, the L-lactide residues of the mPEG-PLLA comparative samples prepared using the existing technology are all higher than 10 ppm, and the L-lactide residues of Comparative Example 6 are as high as 23 ppm. The L-lactide content of the mPEG-PLLA example samples prepared by the process of the present invention is less than 3 ppm. It shows that the process of the present invention can significantly reduce the residual amount of L-lactide in the preparation process of mPEG-PLLA.
9.6、mPEG-PLLA样品分子量的测定9.6. Determination of molecular weight of mPEG-PLLA sample
9.6.1、分子量及其分布的测定方法9.6.1. Determination method of molecular weight and distribution
取样品适量,精密称定,加四氢呋喃溶解并制成每1mL中约含3㎎的溶液,振摇,室温放置过夜,作为供试品溶液。另取5个聚苯乙烯分子量对照品(分子量范围应包含供试品的分子量)适量,加四氢呋喃溶解并制成每1mL中约含3㎎的溶液,振摇,作为对照品溶液。按照《中华人民共和国药典(四部)》2020版通则0514-分子排阻色谱法测定,采用凝胶色谱柱,以四氢呋喃为流动相,示差折光检测器;检测器温度35℃。取乙腈20μL注人液相色谱仪,记录色谱图,理论板数按乙腈峰计不少于10000。取上述对照品溶液各20μL,分别注入液相色谱仪,记录色谱图,由GPC软件计算回归方程。取供试品溶液20μL,同法测定,用GPC软件算出供试品的重均分子量、数均分子量及分子量分布。 Take an appropriate amount of the sample, weigh it accurately, add tetrahydrofuran to dissolve it and make a solution containing about 3 mg per 1 mL, shake it, and leave it at room temperature overnight to serve as the test solution. Take an appropriate amount of another 5 polystyrene molecular weight reference substances (the molecular weight range should include the molecular weight of the test sample), add tetrahydrofuran to dissolve and make a solution containing approximately 3 mg per 1 mL, shake, and use it as a reference solution. Determined in accordance with General Chapter 0514 of the 2020 edition of the "Pharmacopoeia of the People's Republic of China (Part IV)" - size exclusion chromatography, using a gel chromatography column, tetrahydrofuran as the mobile phase, and a differential refractive index detector; the detector temperature is 35°C. Take 20 μL of acetonitrile and inject it into the liquid chromatograph, record the chromatogram, and the number of theoretical plates should be no less than 10,000 based on the acetonitrile peak. Take 20 μL of each of the above reference solutions and inject them into the liquid chromatograph, record the chromatogram, and calculate the regression equation using GPC software. Take 20 μL of the test solution and measure it in the same way. Use GPC software to calculate the weight average molecular weight, number average molecular weight and molecular weight distribution of the test product.
9.6.2、测定mPEG-PLLA样品的分子量9.6.2. Determine the molecular weight of mPEG-PLLA sample
按照9.6.1的方法分别对mPEG-PLLA实施例和对比例样品的分子量进行测定,结果见表7。The molecular weights of the mPEG-PLLA Example and Comparative Example samples were measured according to the method in 9.6.1. The results are shown in Table 7.
表7
Table 7
由表7可以看出,采用本发明工艺制备的mPEG-PLLA实施例样品的实测分子量与目标分子量相差小,其偏差均低于2%,同时分散系数均<2.0。而采用现有工艺制备的mPEG-PLLA对比例样品的实测分子量,与目标分子量范围对比,分子量数值均偏低,其偏差为10%左右,同时分散系数均>2.0。说明本发明的工艺能准确控制mPEG-PLLA的分子量,原因在于复合铝系催化剂的使用,使得液相聚合过程更加均匀、可控,有效避免副反应的发生,成品收率均高达90%以上,远高于对比例的收率;同时借助复合铝系催化剂,提高目标产物分子量可控性,使目标产物的分子量更为集中;同时借助分级纯化技术,使得mPEG-PLLA胶体有效去除了低分子量的聚合物,使得成品分子量分布更窄。It can be seen from Table 7 that the difference between the actual measured molecular weight of the mPEG-PLLA example samples prepared by the process of the present invention and the target molecular weight is small, the deviations are both less than 2%, and the dispersion coefficients are all <2.0. When compared with the target molecular weight range, the actual measured molecular weight of the mPEG-PLLA comparative sample prepared using the existing process was low, with a deviation of about 10%, and the dispersion coefficient was all >2.0. It shows that the process of the present invention can accurately control the molecular weight of mPEG-PLLA. The reason is that the use of composite aluminum catalyst makes the liquid phase polymerization process more uniform and controllable, effectively avoiding the occurrence of side reactions, and the yield of finished products is as high as more than 90%. The yield is much higher than that of the comparative example; at the same time, with the help of the composite aluminum catalyst, the controllability of the molecular weight of the target product is improved, making the molecular weight of the target product more concentrated; at the same time, with the help of fractional purification technology, the mPEG-PLLA colloid can effectively remove low molecular weight polymer, resulting in a narrower molecular weight distribution of the finished product.
为了考察分子量调节剂的作用,本发明进行对比例6的实验,结果表明,与对比例5相比,分子量调节剂月桂醇的加入能降低分子量,实现了分子量调节的效果,但mPEG-PLLA样品的分子量分散系数大,影响mPEG-PLLA的应用,且产品中存在月桂醇残留的风险。In order to examine the effect of the molecular weight regulator, the present invention conducted an experiment in Comparative Example 6. The results show that compared with Comparative Example 5, the addition of the molecular weight regulator lauryl alcohol can reduce the molecular weight and achieve the effect of molecular weight regulation. However, the mPEG-PLLA sample The molecular weight dispersion coefficient is large, which affects the application of mPEG-PLLA, and there is a risk of lauryl alcohol residues in the product.
另外,mPEG-PLLA实施例样品的分子量及分子量分散系数偏差小,数据平行性好,说明本发明工艺具备优异的复现性和稳定性。In addition, the molecular weight and molecular weight dispersion coefficient of the mPEG-PLLA example sample have small deviations and good data parallelism, indicating that the process of the present invention has excellent reproducibility and stability.
9.7、mPEG-PLLA样品成品收率的统计9.7. Statistics of finished product yield of mPEG-PLLA samples
统计mPEG-PLLA实施例和对比例样品的成品收率,结果见表8。The finished product yields of the mPEG-PLLA Examples and Comparative Example samples were statistically calculated. The results are shown in Table 8.
表8
Table 8
由表8可以看出,采用本发明工艺制备的mPEG-PLLA样品的收率均高于90.0%,成品收率高。而采用现有工艺制备的对比例样品的收率约80%,其中添加分子量调节剂的对比例6,收率仅为75%。说明采用本发明工艺能明显提高mPEG-PLLA成品收率,提升mPEG-PLLA样品的品质。It can be seen from Table 8 that the yields of mPEG-PLLA samples prepared by the process of the present invention are all higher than 90.0%, and the yield of finished products is high. The yield of the comparative sample prepared using the existing technology is about 80%, and the yield of Comparative Example 6 in which a molecular weight regulator is added is only 75%. It shows that using the process of the present invention can significantly increase the yield of mPEG-PLLA finished products and improve the quality of mPEG-PLLA samples.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above are only preferred embodiments of the present invention, and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, those skilled in the art can still modify the foregoing embodiments. Modify the recorded technical solutions, or make equivalent substitutions for some of the technical features. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.

Claims (11)

  1. 一种聚乙二醇单甲醚-聚乳酸嵌段共聚物的制备方法,其特征在于:所述制备方法包括:A preparation method of polyethylene glycol monomethyl ether-polylactic acid block copolymer, characterized in that: the preparation method includes:
    步骤1,在复合铝系催化剂催化下,丙交酯与聚乙二醇单甲醚开环聚合反应生成聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体;Step 1: Under the catalysis of a composite aluminum catalyst, lactide and polyethylene glycol monomethyl ether undergo a ring-opening polymerization reaction to generate a polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid;
    步骤2,聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体精制得到聚乙二醇单甲醚-聚乳酸嵌段共聚物成品。Step 2: The polyethylene glycol monomethyl ether-polylactic acid block copolymer is colloidally refined to obtain the finished polyethylene glycol monomethyl ether-polylactic acid block copolymer.
  2. 根据权利要求1所述的制备方法,其特征在于:所述复合铝系催化剂包括三异丁基铝、异丁烯和二甲苯;The preparation method according to claim 1, characterized in that: the composite aluminum catalyst includes triisobutylaluminum, isobutylene and xylene;
    优选地,三异丁基铝、异丁烯和二甲苯的质量比为1:2.5~3.0:0.1~0.2;以三异丁基铝计,复合铝系催化剂的加入量为所述丙交酯和所述聚乙二醇单甲醚总质量的0.15-2.0%。Preferably, the mass ratio of triisobutylaluminum, isobutylene and xylene is 1:2.5~3.0:0.1~0.2; based on triisobutylaluminum, the added amount of the composite aluminum catalyst is the lactide and the 0.15-2.0% of the total mass of polyethylene glycol monomethyl ether.
  3. 根据权利要求1所述的制备方法,其特征在于:所述步骤1包括将所述丙交酯与所述聚乙二醇单甲醚在无水溶剂中溶解进行开环聚合反应;The preparation method according to claim 1, characterized in that: the step 1 includes dissolving the lactide and the polyethylene glycol monomethyl ether in an anhydrous solvent to perform a ring-opening polymerization reaction;
    优选地,所述的溶剂选自无水二甲苯、十氢萘或者联苯醚中的至少一种,更优选为无水二甲苯;Preferably, the solvent is selected from at least one of anhydrous xylene, decalin or diphenyl ether, more preferably anhydrous xylene;
    优选地,丙交酯和聚乙二醇单甲醚的总质量与无水二甲苯的质量比为1:1.5~2.5。Preferably, the mass ratio of the total mass of lactide and polyethylene glycol monomethyl ether to anhydrous xylene is 1:1.5 to 2.5.
  4. 根据权利要求3所述的制备方法,其特征在于:在所述丙交酯与聚乙二醇单甲醚中,丙交酯的质量分数为97~99.5%。The preparation method according to claim 3, characterized in that: in the lactide and polyethylene glycol monomethyl ether, the mass fraction of lactide is 97 to 99.5%.
  5. 根据权利要求3所述的制备方法,其特征在于:所述开环聚合反应的温度为110~145℃,优选为120~140℃;The preparation method according to claim 3, characterized in that: the temperature of the ring-opening polymerization reaction is 110-145°C, preferably 120-140°C;
    反应时间为0.5~1.5h,优选为0.5~1h。The reaction time is 0.5-1.5h, preferably 0.5-1h.
  6. 根据权利要求1所述的制备方法,其特征在于:所述步骤1中丙交酯的制备方法包括以下步骤:The preparation method according to claim 1, characterized in that: the preparation method of lactide in step 1 includes the following steps:
    步骤1),乳酸脱水,得到低聚乳酸;Step 1), dehydrate lactic acid to obtain oligomeric lactic acid;
    步骤2),低聚乳酸裂解环化生成丙交酯;Step 2), oligolactic acid is cleaved and cyclized to generate lactide;
    步骤3),将步骤2)制得的丙交酯进行水萃取处理;Step 3), subjecting the lactide prepared in step 2) to water extraction;
    步骤4),将水萃取处理后的丙交酯进行水解;Step 4), hydrolyze the lactide after water extraction;
    步骤5),将水解后的丙交酯依次过滤除水、有机溶剂滤洗、干燥处理得到 粗丙交酯;Step 5), sequentially filter the hydrolyzed lactide to remove water, filter and wash with organic solvents, and dry to obtain crude lactide;
    步骤6),将粗丙交酯进行纯化、精制。Step 6), purify and refine the crude lactide.
  7. 根据权利要求6所述的制备方法,其特征在于:在所述步骤4)中,将丙交酯加入45~55℃水中,水解反应2~4h;The preparation method according to claim 6, characterized in that: in step 4), lactide is added to water at 45 to 55°C, and the hydrolysis reaction is carried out for 2 to 4 hours;
    优选地,丙交酯与水的质量比为1:2~4。Preferably, the mass ratio of lactide to water is 1:2-4.
  8. 根据权利要求6所述的制备方法,其特征在于:所述步骤1)中的催化剂为三氧化二锑和磷酸;The preparation method according to claim 6, characterized in that: the catalyst in step 1) is antimony trioxide and phosphoric acid;
    优选地,三氧化二锑的质量为乳酸质量的0.75~0.85%,磷酸的质量为乳酸质量的0.2~0.4%。Preferably, the mass of antimony trioxide is 0.75-0.85% of the mass of lactic acid, and the mass of phosphoric acid is 0.2-0.4% of the mass of lactic acid.
  9. 根据权利要求6所述的制备方法,其特征在于:所述步骤2)中的催化剂为三氧化二锑和丙三醇;The preparation method according to claim 6, characterized in that: the catalyst in step 2) is antimony trioxide and glycerol;
    优选地,三氧化二锑的质量为乳酸质量的0.15~0.25%。Preferably, the mass of antimony trioxide is 0.15-0.25% of the mass of lactic acid.
  10. 根据权利要求1所述的制备方法,其特征在于:在所述步骤2中,包括所述聚乙二醇单甲醚-聚乳酸嵌段共聚物胶体的分级纯化过程。The preparation method according to claim 1, characterized in that in step 2, it includes a fractional purification process of the polyethylene glycol monomethyl ether-polylactic acid block copolymer colloid.
  11. 根据权利要求1-10任一项所述制备方法得到的聚乙二醇单甲醚-聚乳酸嵌段共聚物。 The polyethylene glycol monomethyl ether-polylactic acid block copolymer obtained according to the preparation method according to any one of claims 1 to 10.
PCT/CN2023/091215 2022-04-29 2023-04-27 Method of preparing methoxy poly(ethylene glycol)-b-poly(l-lactide) block copolymer WO2023208121A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202210468169.4A CN117003997A (en) 2022-04-29 2022-04-29 Preparation method of polyethylene glycol monomethyl ether-polylactic acid block copolymer
CN202210468169.4 2022-04-29

Publications (1)

Publication Number Publication Date
WO2023208121A1 true WO2023208121A1 (en) 2023-11-02

Family

ID=88517907

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2023/091215 WO2023208121A1 (en) 2022-04-29 2023-04-27 Method of preparing methoxy poly(ethylene glycol)-b-poly(l-lactide) block copolymer

Country Status (2)

Country Link
CN (1) CN117003997A (en)
WO (1) WO2023208121A1 (en)

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101555243A (en) * 2008-04-11 2009-10-14 株式会社日立工业设备技术 Manufacturing method and device of cyclic refined lactic acid dimmer and manufacturing method and device of polylactic acid
CN102300904A (en) * 2009-01-30 2011-12-28 大曹株式会社 Method for producing polylactic acid
CN110128397A (en) * 2019-06-12 2019-08-16 山东谷雨春生物科技有限公司 A kind of preparation method of high-purity lactide
CN111777750A (en) * 2020-07-07 2020-10-16 江西师范大学 Preparation method of polyethylene glycol-polylactic acid block copolymer and method for regulating and controlling crystallization behavior of polylactic acid
CN111978520A (en) * 2020-02-25 2020-11-24 丽珠医药集团股份有限公司 Polyethylene glycol monomethyl ether-polylactic acid segmented copolymer, polymer micelle medicine and preparation method

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101555243A (en) * 2008-04-11 2009-10-14 株式会社日立工业设备技术 Manufacturing method and device of cyclic refined lactic acid dimmer and manufacturing method and device of polylactic acid
CN102300904A (en) * 2009-01-30 2011-12-28 大曹株式会社 Method for producing polylactic acid
CN110128397A (en) * 2019-06-12 2019-08-16 山东谷雨春生物科技有限公司 A kind of preparation method of high-purity lactide
CN111978520A (en) * 2020-02-25 2020-11-24 丽珠医药集团股份有限公司 Polyethylene glycol monomethyl ether-polylactic acid segmented copolymer, polymer micelle medicine and preparation method
CN111777750A (en) * 2020-07-07 2020-10-16 江西师范大学 Preparation method of polyethylene glycol-polylactic acid block copolymer and method for regulating and controlling crystallization behavior of polylactic acid

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
DENG X. M., ET AL.: "STUDIES OF THE BLOCK COPOLYMERIZATION OF D,L-LACTIDE AND POLY(ETHYLENE GLYCOL) WITH ALUMINUM COMPLEX CATALYST.", JOURNAL OF APPLIED POLYMER SCIENCE, JOHN WILEY & SONS, INC., US, vol. 55, no. 08, 22 February 1995 (1995-02-22), US , pages 1193 - 1196, XP000516803, ISSN: 0021-8995, DOI: 10.1002/app.1995.070550806 *

Also Published As

Publication number Publication date
CN117003997A (en) 2023-11-07

Similar Documents

Publication Publication Date Title
JP5030585B2 (en) Process for producing aliphatic polyester with less residual cyclic ester
US9683073B2 (en) Methoxypolyethylene glycol-polylactic acid block copolymer and preparation method thereof
JP4486887B2 (en) Method for producing aliphatic polyester
CN107868075B (en) Method for refining glycolide
Sun et al. Glucose-and temperature-responsive core–shell microgels for controlled insulin release
CN107868074A (en) The method of purification of glycolide
WO2014180205A1 (en) Method for continuously preparing high molecular weight polyhydroxy acid
CN111087579B (en) Method for producing polyglycolic acid having a small residual monomer content
Ferruti et al. Synthesis and properties of novel block copolymers containing poly (lactic-glycolic acid) and poly (ethyleneglycol) segments
RU2343168C2 (en) Method of two-step polymerization in melt for obtaining polybenzimidazole, including improved solid-phase polymerization
WO2023208121A1 (en) Method of preparing methoxy poly(ethylene glycol)-b-poly(l-lactide) block copolymer
WO2022089413A1 (en) Method for refining glycolide and glycolide obtained using same
CN106995528B (en) Refining method of polyethylene glycol monomethyl ether-polylactic acid block copolymer
CN107028913B (en) Preparation method of polycaprolactone-cyclodextrin administration nanoparticles
CN108578707B (en) Indometacin-loaded supramolecular hydrogel and preparation method thereof
Blokhin et al. Star poly (2-alkyl-2-oxazolines) based on octa-(chlorosulfonyl)-calix [8] arene
CN110092899A (en) A kind of purposes of phenylalanine stannous complex
CN106928437B (en) A kind of cyclic esters ring-opening polymerization prepares the device and technique of high molecular weight polyesters
CN108424512B (en) Method for preparing polycaprolactone polyol by enzyme catalysis method
CN109280158B (en) Method for producing poly D-lactic acid by ring-opening polymerization of D-lactide
CN114716655A (en) Preparation method of lactide-glycolide copolymer
CN115124501B (en) Method and device for preparing glycolide
CN112029122B (en) Biodegradable film and preparation method thereof
CN114230772B (en) Nonmetallic catalyst for ring-opening polymerization of cyclic ester and application thereof
US11028222B2 (en) Advanced processing of absorbable poly(p-dioxanone) containing high level of p-dioxanone monomer

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 23795553

Country of ref document: EP

Kind code of ref document: A1