WO2014180205A1 - Method for continuously preparing high molecular weight polyhydroxy acid - Google Patents

Method for continuously preparing high molecular weight polyhydroxy acid Download PDF

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WO2014180205A1
WO2014180205A1 PCT/CN2014/074806 CN2014074806W WO2014180205A1 WO 2014180205 A1 WO2014180205 A1 WO 2014180205A1 CN 2014074806 W CN2014074806 W CN 2014074806W WO 2014180205 A1 WO2014180205 A1 WO 2014180205A1
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molecular weight
polyhydroxy acid
reactor
high molecular
preparing high
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PCT/CN2014/074806
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French (fr)
Chinese (zh)
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陈群
崔爱军
何明阳
周维友
陈圣春
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常州大学
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Priority to GB1520339.1A priority Critical patent/GB2528814A/en
Publication of WO2014180205A1 publication Critical patent/WO2014180205A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/06Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/02Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds
    • C08G63/06Polyesters derived from hydroxycarboxylic acids or from polycarboxylic acids and polyhydroxy compounds derived from hydroxycarboxylic acids
    • C08G63/08Lactones or lactides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • C08G63/83Alkali metals, alkaline earth metals, beryllium, magnesium, copper, silver, gold, zinc, cadmium, mercury, manganese, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/78Preparation processes
    • C08G63/82Preparation processes characterised by the catalyst used
    • C08G63/85Germanium, tin, lead, arsenic, antimony, bismuth, titanium, zirconium, hafnium, vanadium, niobium, tantalum, or compounds thereof
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G63/00Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
    • C08G63/91Polymers modified by chemical after-treatment
    • C08G63/912Polymers modified by chemical after-treatment derived from hydroxycarboxylic acids

Definitions

  • the invention relates to a method for continuously preparing polyhydroxy acid, belonging to the technical field of environmentally friendly polymer materials.
  • polyhydroxy acid is a kind of degradable environmentally friendly polymer material, which has the advantages of easy processing, convenient recycling, non-toxic and harmless, and reduced pollution.
  • polyglycolic acid and polylactide have good gas barrier properties, excellent mechanical properties, good biocompatibility and excellent degradability, and are widely used in medical absorbable surgical sutures, drug controlled release, High value-added products simulating human tissue materials, biodegradable polymer scaffolds, high-strength fibers (fishing lines); modified materials are used in multi-layer bottle materials for beverage packaging, PET composite bottles for beer packaging, shrink films and Single (multi) layer of soft packaging materials such as containers, thermoformed teacups, and composite papers, and agricultural biodegradable films.
  • the methods for preparing the polyhydroxy acid mainly include a lactide ring opening method, a solution condensation polymerization method of a hydroxy acid or a halogenated acid, and a melt solid phase polycondensation method.
  • the high-molecular weight PGA can also be obtained by the melt/solid phase polycondensation method.
  • the chloroacetic acid solution polycondensation method is simple and the process is simple, but the PGA product obtained by the synthesis has a small molecular weight and is difficult to meet the standards for material application.
  • the lactide ring-opening method is a relatively mature method.
  • the PGA product prepared by the method has high molecular weight, low chroma and wide application range, and can be modified with materials such as PET to form a variety of materials with special functions.
  • U.S. Patent No. 3,297,033 discloses a technique for preparing high molecular weight polyglycolic acid. The method is to first purify glycolic acid, then make glycolic acid into an oligomer, and depolymerize the oligomer to form a cyclic ester containing a dimer of a hydroxycarboxylic acid. Finally, the cyclic ester is heated and melted in the presence of a catalyst, and then the cyclic ester in a molten state is subjected to ring-opening polymerization.
  • this method can produce a high molecular weight polyglycolic acid, the process is complicated and the cost is high, and in particular, the purity of the cyclic ester is high.
  • Chinese Patent No. CN101374883A discloses a synthetic method for preparing an aliphatic polyester, characterized in that, when a cyclic polyester is used for ring-opening polymerization to prepare an aliphatic polyester, the cyclic ester is first prepolymerized, and then the prepolymer is melted. The product was continuously introduced into a twin-screw stirring device, and a prepolymer in a solid pulverized state was continuously obtained, and further solid phase polymerization was carried out, and then the produced polymer was melt-kneaded together with a stabilizer to be pelletized.
  • the method has long process flow and complicated equipment, and the overall process is discontinuous, and a long-term solid phase polycondensation reaction is required to obtain a high molecular weight polyhydroxy acid.
  • Chinese patent CN1544503A discloses a technique for preparing polyglycolic acid.
  • the method is to select soluble chloroacetic acid
  • the low boiling point solvent and the selective alkaline reagent are used as catalysts, and the suitable reaction concentration, temperature and reaction time, and suitable washing conditions are controlled to prepare polyglycolic acid.
  • the molecular weight of the polyglycolic acid obtained by the method is not high, and the standard of practical application is not obtained, and the raw material chloroacetic acid is highly toxic and corrosive.
  • Nanjo Yicheng et al. (Specially Open 2006-182017) used a similar direct synthesis process, adding 20kg of glycolic acid to the stirred reactor, purging with dry nitrogen for 20min at room temperature, adding 4g of SnCl 4 ⁇ 6.5 ⁇ 2 0 catalyst, 170 ⁇ After holding for 2 hours, the material was polymerized and cooled to room temperature. The polymer was taken out and pulverized into particles of about 3 mm, and dried at 150 ° C under O.lkpa vacuum for 24 hours to eliminate residual monomers, and the Tm was 228 ⁇ , Tg was 38 ⁇ , and the melt was obtained. Viscosity (250 ⁇ , 100 s - ⁇ 2200 Pa ⁇ s can be used to make PGA resin for biaxially oriented film.
  • the current polyhydroxy acid synthesis process mainly adopts the reactor batch preparation method, and also has some continuous process preparation processes, but has not fully achieved continuous production. This condition leads to a long reaction time, a deep coloration of the product, difficulty in removing the material from the reaction system, and the like, which are unfavorable for industrial production. Therefore, the present invention proposes to directly input the cyclic ester as a raw material into a screw type reactor for continuous rapid preparation of polyhydroxy acid, which has short reaction time and light coloration; and directly adds an antioxidant in the middle and rear stages of the reactor. , a blocking agent to adjust the color of the polyhydroxy acid and improve its stability.
  • the entire process of the present invention is continuous and is a route method that can accommodate large-scale production. Summary of the invention
  • the object of the present invention is to overcome the above deficiencies of the prior art and to provide a rapid process for the preparation of polyhydroxy acids by chemical synthesis.
  • a method for continuously preparing a high molecular weight polyhydroxy acid is carried out according to the following steps:
  • the cyclic ester monomer of the present invention is glycolide, lactide, ⁇ -butyrolactone, ⁇ -valerolactone, ⁇ -caprolactone, and a mixture of two or more of the above monomers, preferably B.
  • the catalyst of the present invention is a Lewis acid, specifically: an organic phosphonium salt, an organic ammonium salt, calcium acetate, zinc acetate, zinc acetate dihydrate, antimony trioxide, antimony dioxide, antimony trisulfide, stannous chloride. , stannous chloride dihydrate, stannous octoate, tin chloride, tin oxide, chromium oxide, titanium dioxide, complex titanium catalyst, etc., preferably zinc acetate dihydrate, antimony trioxide, stannous chloride dihydrate One, or any two or more kinds of composite catalysts.
  • the catalyst of the present invention is an oxide or metal salt of zinc, ruthenium, osmium, tin, or titanium.
  • the amount of the catalyst in the present invention is from 20 to 2,000 ppm, preferably from 50 to 1,000 ppm, based on the amount of the cyclic ester monomer, and the molecular weight of the polyhydroxy acid can be more than 200,000, and the intrinsic viscosity is more than 1.0. At the same time, the amount of the catalyst also has a significant effect on controlling the chromaticity of the polyhydroxy acid. When the amount of the catalyst is less than 1000 ppm, the yellowness index of the polyhydroxy acid is not higher than 50.
  • the monomer feeding method of the invention may be selected by uniformly mixing the catalyst and the monomer into powder, or granulating the catalyst and the monomer, or mixing the two by a melt pump and then adding to the reactor. in.
  • the reaction temperature of each section of the reactor of the present invention is preferably carried out under the conditions of 160-260 Torr, more preferably at a temperature of 190-230 Torr, and has a large regulating effect on the molecular weight and yellowness index of the polyhydroxy acid. .
  • the reaction temperature can be appropriately changed according to the properties of the product in the reaction, and the temperature range can be adjusted to obtain a polymer having a molecular weight of 5 to 1,000,000, and the yellowness index ranges from 2 to 50.
  • the one-stage or multi-stage temperature-controlled screw type reactor of the present invention preferably has a plurality of stages of 2-10 stages, more preferably 6 stages, and each stage is programmed to be heated to a reaction temperature by electric heating or oil bath heating;
  • the reactor described has a semi-closed device for controlling the reaction time and the screw advancement speed, and the screw may be a single screw or a twin screw.
  • the stirring speed of the reactor of the present invention is important for the mass transfer and heat transfer of the reaction material, and has a certain influence on the uniform distribution of the molecular weight of the polymer.
  • the preferred rate is controlled at 5-150 rpm, more preferably 20 -80 rpm, at the same time, it can be changed according to the product properties in the reaction, and the molecular weight distribution is expressed by the weight average molecular weight/number average molecular weight (Mw/Mn) ratio in the range of 0.8 to 3.0.
  • the reaction time of the present invention has a great influence on the properties of the polymer.
  • the intrinsic viscosity of the polyhydroxy acid increases first and then decreases within a range, for example, at 200 Torr, the catalyst is 500 ppm.
  • Reaction 8 The intrinsic viscosity of the polyhydroxy acid is about 0.91dL/g, and reaches a maximum value; then, as the reaction time increases, the intrinsic viscosity begins to decrease, and when the reaction time increases to 40 minutes, the intrinsic viscosity decreases to 0.61d. /g. Therefore, the reaction time should be controlled from 1 to 100 minutes, more preferably from 3 to 30 minutes;
  • the antioxidant inlet is designed in the middle and the back of the screw reactor, and the phosphate or phosphite antioxidant can be blended to prevent the polyhydroxy acid.
  • the chromaticity is deepened during discharge or subsequent processing.
  • Preferred antioxidants include bis-octadecyl phosphate, bis-dodecyl phosphate, bis 2,4-di-tert-butyl phenyl phosphate, octadecyl phosphite, dodecyl phosphite Ester, triphenyl phosphite, tris(2,4-di-tert-butyl)phenyl phosphite, and the like.
  • the antioxidant is preferably used in an amount of from 0.1 to 5% by mass based on the amount of the cyclic ester, more preferably from 0.5 to 2% by mass.
  • a feed port of a carboxyl blocking agent is designed in the last stage of the screw reactor to meet different requirements for water resistance of the polymer.
  • Preferred carboxyl blocking agents include N,N-2,6-diisopropylcarbamoylamine, N,N-dicyclohexylcarbamoylamine, 2-phenyl-2-oxazoline, carbonized cyclohexane
  • the olefin blocking agent is preferably used in an amount of from 0.01 to 2% by mass, more preferably from 0.1 to 1% by mass based on the mass of the cyclic ester.
  • the prepared polyhydroxy acid is subjected to solid phase polycondensation under reduced pressure at a temperature of 120 to 180 Torr to extract unreacted residual monomers, and molecular weight distribution of the polymer. Narrowed.
  • the preferred pressure conditions are 0. 01-5 Kpa, more preferably the pressure condition is 0.1-lKpa; the solid phase polycondensation time is preferably from 1 to 50 hours, more preferably from 2 to 10 hours.
  • the preparation method of the polyhydroxy acid provided by the invention when the reaction temperature is 180-240 Torr, the obtained polyhydroxy acid has a relatively stable viscosity range, and the viscosity (? 6 ) measured at 250 ⁇ after 60 minutes is maintained at 250 ⁇ .
  • the molecular weight distribution range is 0.8 3.0 when expressed by the weight average molecular weight / number average molecular weight (Mw / Mn) ratio;
  • the sheet obtained by compression molding and crystallization has a yellowness index (YI) of up to 50.
  • the polyhydroxy acid is preferably a polyglycolic acid, a polylactic acid or a copolymer of the two.
  • the invention provides a preparation method of a polyhydroxy acid.
  • a polymer excellent in melt stability can be obtained, which has high intrinsic viscosity, high strength and shape, and less coloration. Used directly as a degradable plastic.
  • the method for preparing a polymer has the advantages of high yield, continuous, and is suitable for industrial production.
  • Example 1 is an infrared spectrum of the polyglycolic acid prepared in Example 1;
  • Example 2 is an iHNMR spectrum of the polyglycolic acid prepared in Example 1;
  • Figure 3 is a DSC curve of the polyglycolic acid prepared in Example 1;
  • Example 4 is an XRD spectrum of the polyglycolic acid prepared in Example 1;
  • Figure 5 is a flow chart of the polymerization reaction of the present invention. detailed description
  • the detection method of the present invention is a conventional technical method in the art:
  • the infrared spectrum was measured by a Fourier transform infrared spectrometer (KBr tablet method).
  • the 1 H-NMR was determined by deuterated trifluoroacetic acid (CF 3 COOD) as a solvent and TMS as an internal standard.
  • Crystallinity (Cryst a llinity).
  • Crystal peak area
  • Amorphous peak area
  • N 2 flow rate 40 mL/min starting from 50 , heating to 250 20 at 20 ° C/min, maintaining l.Omin at 250 , then Cool down to 50 °C at 10 °C / min.
  • the intrinsic viscosity method is as follows: accurately weigh 25 mg of ground polymer particles, dissolved in a solution of 5 mM sodium trifluoroacetate in hexafluoroisopropanol, under a condition of 25 Torr, using a diameter of 0.5 to 0.6 mm The viscometer tests the outflow time t Q and t intrinsic viscosity of pure solvent and polymer solution respectively. The calculation of the intrinsic viscosity is obtained by the "one point method" formula:
  • the weight average relative molecular weight and distribution were measured: The sample was dissolved in a solution of 5 mM sodium trifluoroacetate in hexafluoroisopropanol to prepare a solution of 0.05 to 0.3% by mass. It was filtered through a Teflon filter, and then 20/L was added to a gel permeation chromatograph (GPC) injector, and molecular weight correction was performed using five standard polymethyl methacrylates having different molecular weights.
  • GPC gel permeation chromatograph
  • the melt viscosity was measured: 10 g of polyhydroxy acid ester sandwiched between aluminum plates was placed on a press preheated to 240 Torr, and after preheating for 30 s, pressed at 5 MPa for 15 s, and then rapidly cooled to prepare a sheet. material. Such an amorphous sheet was crystallized by heating in an oven at 150 ° C for 15 minutes. A sample of 7 g was placed in a cylinder having an inner diameter of 9.55 mm on a Capirograph 3C manufactured by Toyo Seiki Co., Ltd., and the temperature was set to 240 Torr.
  • the sample was extruded from a die having an inner diameter of 1 mm and a length of 1 mm at a shear rate of 122 / sec, and the melt viscosity (Pa_s;) of the sample was obtained from the stress at this time.
  • the percent weight loss rate was determined: using a TG50 manufactured by Metier, the polyhydroxy acid was heated from 50 Torr at a heating rate of 2 ° C/min in a nitrogen atmosphere dominated by a nitrogen flow rate of 10 ml/min. The sample was accurately read at a temperature at which the weight (W 5Q ) at 50 ° C showed a loss of 1%.
  • Vaporization chamber temperature 200 ⁇
  • FID hydrogen ionization detector
  • Example 1 1000 g of high-purity glycolide was taken, 50 ppm of SnCl 2 *2H 2 0 was added, and the two were uniformly mixed by a pulverizer and then uniformly fed into the screw-stirred reactor through an addition funnel, and the feeding speed was kept consistent with the discharge speed.
  • the reactor was set up as follows: Feeding rate: 1 kg / h; Screw speed: lOrpm;
  • the residence time was 10 min, and the obtained polyglycolide had a molecular weight average of 180,000, a molecular weight distribution range of 2.5, a yellowness index (YI) of 25.6, and a melt viscosity of 500 Pa ⁇ s.
  • YI yellowness index
  • Feeding rate 1kg / h; screw speed: 30rpm;
  • the residence time was 3 min, and the obtained polyglycolide had a weight average molecular weight of 250,000, a molecular weight distribution range of 1.8, a yellowness index (YI) of 28.8, and a melt viscosity of 620 Pa*s.
  • YI yellowness index
  • Feeding rate 1kg / h; screw speed: 80rpm;
  • the residence time was 1. Omin, and the obtained polyglycolide had a weight average molecular weight of 245,000, a molecular weight distribution range of 2.0, a yellowness index (YI) of 47.1, and a melt viscosity of 610 Pa*s.
  • YI yellowness index
  • the residence time was 30 min, and the obtained polyglycolide had a weight average molecular weight of 160,000 and a molecular weight distribution range of 2.1.
  • the yellowness index (YI) is 43. 6; the melt viscosity is 480 Pa ⁇ s.
  • Feeding rate 1kg / h; screw speed: 45rpm;
  • the residence time was 3. Omin, and the obtained polyglycolide had a weight average molecular weight of 355,000, a molecular weight distribution range of 2.2, a yellowness index (YI) of 21.6, and a melt viscosity of 780 Pa ⁇ s.
  • YI yellowness index
  • Feeding rate 1kg / h; screw speed: 150rpm;
  • the residence time is l. Ornin, and the obtained polyglycolide has a weight average molecular weight of 235,000, a molecular weight distribution range of 1.5, a yellowness index (YI) of 20.3, and a melt viscosity of 600 Pa*s.
  • YI yellowness index
  • Feeding rate 1kg / h; screw speed: 50rpm;
  • the residence time is 2. Omin, the obtained polyglycolide has a weight average molecular weight of 265,000 and a molecular weight distribution range of 2.4; The yellowness index (YI) was 16.3; the melt viscosity was 660 Pa ⁇ s.
  • Feeding rate 1kg / h; screw speed: 40rpm;
  • the residence time was 2.4 min, and the obtained polylactide lactide had a weight average molecular weight of 305,000, a molecular weight distribution range of 2.2, a yellowness index (YI) of 24.2, and a melt viscosity of 750 Pa*s.
  • YI yellowness index
  • Feeding rate 1kg / h; screw speed: 130rpm;
  • the residence time was 1.6 min, and the obtained polyglycolide copolymer had a weight average molecular weight of 195,000, a molecular weight distribution range of 2.1, a yellowness index (YI) of 33.1, and a melt viscosity of 480 Pa*s.
  • YI yellowness index
  • Feeding rate 1kg / h; screw speed: 30rpm;
  • the residence time was 3. Omin, and the obtained polyglycolide copolymer had a weight average molecular weight of 295,000, a molecular weight distribution range of 2.8, a yellowness index (YI) of 28.2, and a melt viscosity of 720 Pa*s.
  • Example 11 1000 g of high-purity glycolide was taken, 600 ppm of SnCl 2 *2H 2 0 was added, and the material was uniformly mixed by a pulverizer and then uniformly fed into the screw-stirred reactor through an addition funnel, and the feeding speed was kept consistent with the discharge speed. 100 g of polyhydroxy acid masterbatch containing 10% (mass fraction) of antioxidant triphenylphosphite was added to the fifth stage of the reactor, and the reactor was set up as follows:
  • Glycolide feed rate 1kg / h; Antioxidant feed rate: 100g / h ; Screw speed: 30rpm;
  • the residence time was 3. Omin, and the obtained polyglycolide copolymer had a weight average molecular weight of 225,000, a molecular weight distribution range of 2.3, a yellowness index (YI) of 18.2, and a melt viscosity of 650 Pa*s.
  • YI yellowness index
  • Feeding rate of glycolide 1kg / h; feeding rate of blocking agent: 100g / h ; screw speed: 30rpm;
  • the residence time was 3. Omin, and the obtained polyglycolide copolymer had a weight average molecular weight of 252,000 and a molecular weight distribution range of 2.0; a yellowness index (YI) of 23.5; and a melt viscosity of 680 Pa*s.
  • YI yellowness index
  • the obtained polyglycolic acid has a weight average molecular weight of 552,000 and a molecular weight distribution range of 2.3; a yellowness index (YI) of 33.5; a melt viscosity of 880 Pa * s.
  • C_0_C absorption peak; 3515 cm” 1 is the polymer terminal hydroxyl-OH absorption peak.
  • the 2993 cm” 1 is the C_H stretching vibration peak in the polymer; the C-H absorption peak at 1419 cm” 1 is the characteristic absorption peak of CH 2 in the PMG. From the above analysis, the synthesized polymer was polyglycolic acid.
  • Example 2 is an iHNMR spectrum of the polyglycolic acid prepared in Example 1, and it is understood that the molecular structure of the polyglycolic acid is known. Its molecular structure is single, in the 1 H NMR spectrum, (5 11.5 is the solvent peak of ? 3 000, (55.160 is the peak on (0. 3 ⁇ 4. 0)).
  • Figure 3 shows the X-powder diffraction pattern of polyglycolic acid.
  • the polyglycolic acid is a semi-crystalline polymer, 2 straight at 22.2° and 29.1°.
  • the crystallinity was 63.33% by peak calculation.
  • the DSC curve of the polyglycolic acid prepared as shown in Fig. 4 shows that the glass transition temperature of the product of this example was 36.4 ° C, the crystallization temperature was 175.1 ° C, and the melting point was 219.7 ° C.
  • Figure 5 shows a schematic diagram of the polymerization reactor.
  • the diagram includes the feed section.
  • a continuous addition funnel or melt pump can be used.
  • the reactor is a tubular type with a screw agitator in the middle.
  • the reactor can be heated in sections.
  • an antioxidant and a carboxyl blocking agent may be added, and after discharging, the solvent is cooled or air-cooled, and dried and then pelletized.

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Abstract

The present invention relates to the technical field of environmentally friendly high molecular material. Disclosed is a method for continuously preparing high molecular weight polyhydroxy acid, the method comprising: employing a single-stage or multi-stage temperature-controllable screw reactor; utilizing organic or inorganic Lewis acid as a catalyzer, controlling the temperature, dosage of the catalyzer, and revolutions of the screw, and continuously feeding cyclic ester monomer and the catalyzer for polymerization reaction, the product being obtained quickly through continuous discharge; and in the middle and latter stages, directly adding antioxidizer and end-capping reagent to adjust the chromaticity of the polyhydroxy acid, and improve the stability thereof. The prepared polyhydroxy acid has advantages such as high molecular weight and low chromatic value.

Description

一种连续化制备高分子量聚羟基酸的方法 技术领域  Method for continuously preparing high molecular weight polyhydroxy acid
本发明涉及一种连续化制备聚羟基酸的方法, 属于环保高分子材料技术领域。 技术背景  The invention relates to a method for continuously preparing polyhydroxy acid, belonging to the technical field of environmentally friendly polymer materials. technical background
传统的高分子材料一般都来自不可再生的石油资源, 且难于降解。尽管在社会经济发 展过程中起着不可替代的作用, 但却面临白色污染和能源短缺的问题。  Traditional polymer materials are generally derived from non-renewable petroleum resources and are difficult to degrade. Although it plays an irreplaceable role in the socio-economic development process, it faces the problem of white pollution and energy shortage.
目前, 聚羟基酸作为一类可降解的环保高分子材料, 具有易于加工、 方便回收、 无毒 无害、 减少污染等优点。 其中, 聚乙醇酸和聚丙交酯具有较好的气体阻隔性、 优良的机械 性能、 良好的生物兼容性和出色的可降解性, 被广泛应用在医用可吸收手术缝合线、 药物 缓控释放、 模拟人体组织材料、 生物降解聚合物支架、 高强度纤维 (钓丝) 等的高附加值 产品; 其改性材料被应用于饮料包装用多层瓶材料、 啤酒包装用 PET复合瓶、 收缩薄膜 及容器、 热压成型茶杯、 复合纸等单 (多) 层软质包装材料及农用生物降解薄膜等领域。  At present, polyhydroxy acid is a kind of degradable environmentally friendly polymer material, which has the advantages of easy processing, convenient recycling, non-toxic and harmless, and reduced pollution. Among them, polyglycolic acid and polylactide have good gas barrier properties, excellent mechanical properties, good biocompatibility and excellent degradability, and are widely used in medical absorbable surgical sutures, drug controlled release, High value-added products simulating human tissue materials, biodegradable polymer scaffolds, high-strength fibers (fishing lines); modified materials are used in multi-layer bottle materials for beverage packaging, PET composite bottles for beer packaging, shrink films and Single (multi) layer of soft packaging materials such as containers, thermoformed teacups, and composite papers, and agricultural biodegradable films.
制备聚羟基酸的方法主要有交酯开环法,羟基酸或卤代酸的溶液缩聚法以及熔融固相 缩聚法。 熔融 /固相缩聚法也能得到高分子量的 PGA, 但是由于低聚物固化, 需要取出打 碎, 难以完成连续化生产, 故难以形成产业化。 氯乙酸溶液缩聚法方法简单, 工艺简洁, 但其合成得到的 PGA产品分子量较小, 难以达到材料应用的标准。 相对而言, 交酯开环 法是比较成熟的方法, 该方法制备的 PGA产品分子量高, 色度低,应用范围广,可与 PET 等材料复合改性生成多种具有特殊功能的材料。  The methods for preparing the polyhydroxy acid mainly include a lactide ring opening method, a solution condensation polymerization method of a hydroxy acid or a halogenated acid, and a melt solid phase polycondensation method. The high-molecular weight PGA can also be obtained by the melt/solid phase polycondensation method. However, since the oligomer is solidified, it is necessary to take out the crushing, and it is difficult to complete the continuous production, so that it is difficult to form an industrialization. The chloroacetic acid solution polycondensation method is simple and the process is simple, but the PGA product obtained by the synthesis has a small molecular weight and is difficult to meet the standards for material application. Relatively speaking, the lactide ring-opening method is a relatively mature method. The PGA product prepared by the method has high molecular weight, low chroma and wide application range, and can be modified with materials such as PET to form a variety of materials with special functions.
美国专利 USP3297033最早公开了一种制备高分子量聚乙醇酸的技术。 其方法为先提 纯乙醇酸, 然后将乙醇酸制成低聚物, 将该低聚物解聚后, 从而形成含有羟基羧酸的二聚 体的环状酯。 最后将环状酯在催化剂存在下加热熔融, 接着将熔融状态的环状酯进行开环 聚合。 该方法虽然能制得高分子量的聚乙醇酸, 但工序复杂, 成本高, 尤其是对环状酯的 纯度要求高。  U.S. Patent No. 3,297,033 discloses a technique for preparing high molecular weight polyglycolic acid. The method is to first purify glycolic acid, then make glycolic acid into an oligomer, and depolymerize the oligomer to form a cyclic ester containing a dimer of a hydroxycarboxylic acid. Finally, the cyclic ester is heated and melted in the presence of a catalyst, and then the cyclic ester in a molten state is subjected to ring-opening polymerization. Although this method can produce a high molecular weight polyglycolic acid, the process is complicated and the cost is high, and in particular, the purity of the cyclic ester is high.
中国专利 CN101374883A公开了一种制备脂肪族聚酯的合成方法, 其特征在于,利用 环状酯开环聚合来制备脂肪族聚酯时, 先将环状酯预聚, 然后将预聚物的熔融物连续导入 双螺杆搅拌装置中, 连续得到固体粉碎状态的预聚物, 进一步将其进行固相聚合, 然后将 生产的聚合物与稳定剂一起熔融混炼, 进行颗粒化。 该方法工艺流程长、 设备繁杂, 总体 过程是非连续的, 需要进行长时间的固相缩聚反应才能得到高分子量的聚羟基酸。  Chinese Patent No. CN101374883A discloses a synthetic method for preparing an aliphatic polyester, characterized in that, when a cyclic polyester is used for ring-opening polymerization to prepare an aliphatic polyester, the cyclic ester is first prepolymerized, and then the prepolymer is melted. The product was continuously introduced into a twin-screw stirring device, and a prepolymer in a solid pulverized state was continuously obtained, and further solid phase polymerization was carried out, and then the produced polymer was melt-kneaded together with a stabilizer to be pelletized. The method has long process flow and complicated equipment, and the overall process is discontinuous, and a long-term solid phase polycondensation reaction is required to obtain a high molecular weight polyhydroxy acid.
中国专利 CN1544503A公开了一种制备聚乙醇酸的技术。其方法为选择可溶解氯乙酸 的低沸点溶剂和选择碱性试剂为催化剂, 控制适宜的反应浓度, 温度和反应时间以及合适 的洗涤条件,制得聚乙醇酸。该方法制得的聚乙醇酸分子量不高,达不到实际应用的标准, 且原料氯乙酸毒性和腐蚀性大。 Chinese patent CN1544503A discloses a technique for preparing polyglycolic acid. The method is to select soluble chloroacetic acid The low boiling point solvent and the selective alkaline reagent are used as catalysts, and the suitable reaction concentration, temperature and reaction time, and suitable washing conditions are controlled to prepare polyglycolic acid. The molecular weight of the polyglycolic acid obtained by the method is not high, and the standard of practical application is not obtained, and the raw material chloroacetic acid is highly toxic and corrosive.
山根和行等 (特開 2009-185065 ) 将 70%的工业级乙醇酸水溶液, 在 170~200°C、 常 压下搅拌反应 2h, 并蒸出水分; 再在 5kPa、 200°C下保温反应 2h, 蒸出低沸点中含未反 应的原料, 得到了高收率的 PGA低聚物, 分子量在 2-10万左右。  Yamagen and Line, etc. (Specially Open 2009-185065) 70% industrial grade glycolic acid aqueous solution is stirred at 170~200 °C under normal pressure for 2 hours, and the water is distilled off; then the reaction is kept at 5 kPa and 200 °C. 2h, the unreacted raw material contained in the low boiling point was distilled off, and a high yield of PGA oligomer was obtained, and the molecular weight was about 2 to 100,000.
Takahashi等 (Polymer, 2000, 41(24): 8725-8728) 用二水合乙酸锌做催化剂, 把乙 醇酸与催化剂混合后在 190°C、 20kPa压力下搅拌 lh, 然后减压至 4kpa下反应 4h, 让体 系从液体变为固体, 在快速升温至 230Γ让固体熔融均匀, 然后再次迅速降温至 190°C让 产品固化保温 20h的分布固相缩聚法 (式 2), 或得了 Mw为 91000、 并可以得到与乙交酯 开环聚合法制得的 PGA性能相似的产品。  Takahashi et al. (Polymer, 2000, 41(24): 8725-8728) using zinc acetate dihydrate as a catalyst, mixing glycolic acid with a catalyst, stirring at 190 ° C, 20 kPa for 1 h, then decompressing to 4 kpa for 4 h. , let the system change from liquid to solid, quickly heat up to 230 Γ to make the solid melt evenly, and then quickly cool down to 190 ° C to solidify the product for 20 h distribution solid phase polycondensation method (Formula 2), or get Mw is 91000, and A product having similar properties to the PGA obtained by the ring opening polymerization of glycolide can be obtained.
南條一成等(特開 2006-182017)用类似的直接合成工艺, 将 20kg乙醇酸加至搅拌式 反应器中, 在室温外用干燥氮气吹扫 20min, 加入 4gSnCl4 · 6.5Η20催化剂, 170Γ下保持 2h, 物料聚合后冷至室温, 取出聚合物并粉碎成 3mm左右颗粒, 在 150°C、 O.lkpa真空 下干燥 24h以消除残余单体, 获得 Tm为 228Γ、 Tg为 38Γ、 熔体黏度 (250Γ, 100s— ^为 2200Pa · s的可用于制造双向拉伸薄膜用的 PGA树脂。 Nanjo Yicheng et al. (Specially Open 2006-182017) used a similar direct synthesis process, adding 20kg of glycolic acid to the stirred reactor, purging with dry nitrogen for 20min at room temperature, adding 4g of SnCl 4 · 6.5Η 2 0 catalyst, 170Γ After holding for 2 hours, the material was polymerized and cooled to room temperature. The polymer was taken out and pulverized into particles of about 3 mm, and dried at 150 ° C under O.lkpa vacuum for 24 hours to eliminate residual monomers, and the Tm was 228 Γ, Tg was 38 Γ, and the melt was obtained. Viscosity (250 Γ, 100 s - ^ 2200 Pa · s can be used to make PGA resin for biaxially oriented film.
综上所述, 目前聚羟基酸的合成工艺主要采取反应釜间歇制备法, 也有部分连续法的 制备工艺, 但还没有完全达到连续化生产。 这种状况导致了聚合反应时间较长, 产品着色 较深, 物料难于从反应体系中移出等诸多对于工业化生产不利的情况。 因此, 本发明提出 将环状酯作为原料直接投入到螺杆式反应器中, 用于聚羟基酸的连续快速制备, 反应时间 短、 着色浅; 在反应器的中后段, 直接添加抗氧剂、 封端剂, 以调节聚羟基酸的色度, 并 且提高其稳定性。本发明的整个工艺过程均为连续化的, 是一条能够适应大规模生产的路 线方法。 发明内容  In summary, the current polyhydroxy acid synthesis process mainly adopts the reactor batch preparation method, and also has some continuous process preparation processes, but has not fully achieved continuous production. This condition leads to a long reaction time, a deep coloration of the product, difficulty in removing the material from the reaction system, and the like, which are unfavorable for industrial production. Therefore, the present invention proposes to directly input the cyclic ester as a raw material into a screw type reactor for continuous rapid preparation of polyhydroxy acid, which has short reaction time and light coloration; and directly adds an antioxidant in the middle and rear stages of the reactor. , a blocking agent to adjust the color of the polyhydroxy acid and improve its stability. The entire process of the present invention is continuous and is a route method that can accommodate large-scale production. Summary of the invention
本发明的目的是为了克服上述现有技术的不足,提供一种快速的通过化学合成制备聚 羟基酸的方法。  SUMMARY OF THE INVENTION The object of the present invention is to overcome the above deficiencies of the prior art and to provide a rapid process for the preparation of polyhydroxy acids by chemical synthesis.
一种连续化制备高分子量聚羟基酸的方法, 按照下述步骤进行:  A method for continuously preparing a high molecular weight polyhydroxy acid is carried out according to the following steps:
( 1 ) 在惰性气体 (氮气或者氩气) 的保护下, 在具有一段或者多段可控温的螺杆式 反应器中, 将环状脂单体及催化剂连续不断的匀速加入到反应器中进行聚合反应, 保持进 料速度与出料速度基本一致, 产品以连续出料的方式快速获得; (2) 在反应器的中后段, 采用直接添加抗氧剂、 封端剂的方法, 与聚羟基酸一起共混, 以调节聚羟基酸的色度, 并 且提高其稳定性。 (1) Under the protection of an inert gas (nitrogen or argon), in a screw reactor with one or more stages of temperature control, the cyclic lipid monomer and the catalyst are continuously and uniformly added to the reactor for polymerization. Respond The material speed is basically the same as the discharging speed, and the product is quickly obtained by continuous discharging. (2) In the middle and the back of the reactor, the method of directly adding an antioxidant and a blocking agent is used to blend with the polyhydroxy acid. To adjust the color of the polyhydroxy acid and improve its stability.
本发明所述的环状酯单体为乙交酯、 丙交酯、 γ -丁内酯、 δ -戊内酯、 ε -己内酯以及 两种或更多上述单体的混合物, 优选乙交酯或丙交酯; 其中混合环状酯中, 乙交酯或丙交 酯的质量分数不低于 90%。 The cyclic ester monomer of the present invention is glycolide, lactide, γ-butyrolactone, δ-valerolactone, ε -caprolactone, and a mixture of two or more of the above monomers, preferably B. The lactide or lactide; wherein the mixed cyclic ester, the mass fraction of glycolide or lactide is not less than 90%.
本发明所述的催化剂为路易斯酸, 具体为: 有机胍盐、 有机铵盐、 乙酸钙, 乙酸锌, 二水合乙酸锌, 三氧化二锑, 二氧化锗, 三硫化二锑, 氯化亚锡, 二水合氯化亚锡, 辛酸 亚锡, 氯化锡, 氧化锡, 氧化铬, 二氧化钛, 络合钛系催化剂等, 优选二水合乙酸锌, 三 氧化二锑, 二水合氯化亚锡中的一种, 或者是任意两种或两种以上的复合催化剂。  The catalyst of the present invention is a Lewis acid, specifically: an organic phosphonium salt, an organic ammonium salt, calcium acetate, zinc acetate, zinc acetate dihydrate, antimony trioxide, antimony dioxide, antimony trisulfide, stannous chloride. , stannous chloride dihydrate, stannous octoate, tin chloride, tin oxide, chromium oxide, titanium dioxide, complex titanium catalyst, etc., preferably zinc acetate dihydrate, antimony trioxide, stannous chloride dihydrate One, or any two or more kinds of composite catalysts.
本发明所述的催化剂为锌、 锑、 锗、 锡、 钛的氧化物或金属盐。  The catalyst of the present invention is an oxide or metal salt of zinc, ruthenium, osmium, tin, or titanium.
本发明所述的催化剂用量占环状酯单体的量为 20-2000ppm, 优选为 50-1000 ppm, 能 够使聚羟基酸的分子量达到 20万以上, 特性粘度大于 1.0。 同时, 催化剂的用量对于控制 聚羟基酸的的色度也有明显作用, 当催化剂用量低于 lOOOppm 时, 聚羟基酸的黄度指数 不高于 50。  The amount of the catalyst in the present invention is from 20 to 2,000 ppm, preferably from 50 to 1,000 ppm, based on the amount of the cyclic ester monomer, and the molecular weight of the polyhydroxy acid can be more than 200,000, and the intrinsic viscosity is more than 1.0. At the same time, the amount of the catalyst also has a significant effect on controlling the chromaticity of the polyhydroxy acid. When the amount of the catalyst is less than 1000 ppm, the yellowness index of the polyhydroxy acid is not higher than 50.
本发明所述的单体的加料方式可以选择将催化剂和单体打成粉体混合均匀, 或者将催 化剂和单体造粒成型, 也可以采用熔体泵将二者混匀后加入到反应器中。  The monomer feeding method of the invention may be selected by uniformly mixing the catalyst and the monomer into powder, or granulating the catalyst and the monomer, or mixing the two by a melt pump and then adding to the reactor. in.
本发明所述的反应器每段的反应温度优选在 160-260Γ的条件下, 更优选在温度为 190-230Γ的条件下进行反应, 对于聚羟基酸的分子量和黄度指数具有较大调节作用。 所 述的反应温度, 可以根据反应中产品的性状适当适时改变, 调节温度的范围, 可以得到分 子量介于 5-100万之间的聚合物, 黄度指数范围为 2-50。  The reaction temperature of each section of the reactor of the present invention is preferably carried out under the conditions of 160-260 Torr, more preferably at a temperature of 190-230 Torr, and has a large regulating effect on the molecular weight and yellowness index of the polyhydroxy acid. . The reaction temperature can be appropriately changed according to the properties of the product in the reaction, and the temperature range can be adjusted to obtain a polymer having a molecular weight of 5 to 1,000,000, and the yellowness index ranges from 2 to 50.
本发明所述的一段或者多段可控温的螺杆式反应器, 多段优选为 2-10段, 更优选为 6 段, 每段通过电加热或油浴加热的方式程序升温至反应温度; 其中所述的反应器具有控制 反应时间和螺杆推进速度的半封闭装置, 螺杆可以为单螺杆或双螺杆。  The one-stage or multi-stage temperature-controlled screw type reactor of the present invention preferably has a plurality of stages of 2-10 stages, more preferably 6 stages, and each stage is programmed to be heated to a reaction temperature by electric heating or oil bath heating; The reactor described has a semi-closed device for controlling the reaction time and the screw advancement speed, and the screw may be a single screw or a twin screw.
本发明所述的反应器搅拌转速对于反应物料的传质和传热具有重要意义,对于聚合物 分子量的均匀分布有一定的影响, 优选的速率控制在 5-150 转 /分, 更优选为 20-80转 /分, 同时可以根据反应中的产品性状适时改变, 分子量分布用重均分子量 /数均分子量 (Mw/Mn) 比值表示时范围为 0.8-3.0。  The stirring speed of the reactor of the present invention is important for the mass transfer and heat transfer of the reaction material, and has a certain influence on the uniform distribution of the molecular weight of the polymer. The preferred rate is controlled at 5-150 rpm, more preferably 20 -80 rpm, at the same time, it can be changed according to the product properties in the reaction, and the molecular weight distribution is expressed by the weight average molecular weight/number average molecular weight (Mw/Mn) ratio in the range of 0.8 to 3.0.
本发明所述的反应的时间对聚合物的性质有较大的影响, 随着反应时间的增加, 聚羟 基酸的特性粘度在一个范围内先增加后减少, 例如, 200Γ下, 催化剂为 500ppm, 反应 8 分钟左右得到的聚羟基酸的特性粘度为 0.91dL/g,达到最大值;之后随着反应时间的增加, 特性粘度开始下降, 当反应时间增大到 40分钟时, 特性粘度下降为 0. 66dL/g。 因此, 反 应时间应控制在 1-100分钟, 更优选为 3-30分钟; The reaction time of the present invention has a great influence on the properties of the polymer. As the reaction time increases, the intrinsic viscosity of the polyhydroxy acid increases first and then decreases within a range, for example, at 200 Torr, the catalyst is 500 ppm. Reaction 8 The intrinsic viscosity of the polyhydroxy acid is about 0.91dL/g, and reaches a maximum value; then, as the reaction time increases, the intrinsic viscosity begins to decrease, and when the reaction time increases to 40 minutes, the intrinsic viscosity decreases to 0.61d. /g. Therefore, the reaction time should be controlled from 1 to 100 minutes, more preferably from 3 to 30 minutes;
本发明为了降低聚羟基酸的色度, 在螺杆反应器的中后段设计了抗氧剂的加料口, 可 以将磷酸酯类或亚磷酸酯类抗氧剂共混加入,防止了聚羟基酸在出料或后续加工时出现色 度加深的情况。 优选的抗氧剂包括双十八垸基磷酸酯、 双十二垸基磷酸酯、 双 2,4-二叔丁 基苯基磷酸酯、 十八垸基亚磷酸酯、 十二垸基亚磷酸酯、 三苯基亚磷酸酯、 三 (2,4-二叔 丁基)苯基亚磷酸酯等。抗氧剂的用量优选为环状酯用量的质量计为 0.1-5%, 更优选质量 计为 0.5-2%。  In order to reduce the chromaticity of the polyhydroxy acid, the antioxidant inlet is designed in the middle and the back of the screw reactor, and the phosphate or phosphite antioxidant can be blended to prevent the polyhydroxy acid. The chromaticity is deepened during discharge or subsequent processing. Preferred antioxidants include bis-octadecyl phosphate, bis-dodecyl phosphate, bis 2,4-di-tert-butyl phenyl phosphate, octadecyl phosphite, dodecyl phosphite Ester, triphenyl phosphite, tris(2,4-di-tert-butyl)phenyl phosphite, and the like. The antioxidant is preferably used in an amount of from 0.1 to 5% by mass based on the amount of the cyclic ester, more preferably from 0.5 to 2% by mass.
本发明为了得到分子量稳定的聚合物,在螺杆反应器的最后段设计了羧基封端剂的加 料口, 以满足对聚合物耐水性的不同需求。优选的羧基封端剂包括 N,N-2,6-二异丙基碳酰 二胺、 N,N-二环己基碳酰二胺、 2-苯基 -2-恶唑啉、 碳化环己烯等, 羧基封端剂的用量以质 量计优选为环状酯用量的 0.01-2%, 更优选为 0.1-1%。  In order to obtain a polymer having a stable molecular weight, a feed port of a carboxyl blocking agent is designed in the last stage of the screw reactor to meet different requirements for water resistance of the polymer. Preferred carboxyl blocking agents include N,N-2,6-diisopropylcarbamoylamine, N,N-dicyclohexylcarbamoylamine, 2-phenyl-2-oxazoline, carbonized cyclohexane The olefin blocking agent is preferably used in an amount of from 0.01 to 2% by mass, more preferably from 0.1 to 1% by mass based on the mass of the cyclic ester.
本发明为了得到残留单体少的聚合物, 将制备的聚羟基酸置于 120-180Γ的温度环境 下减压固相缩聚, 以抽掉未反应得残留单体, 并且将聚合物的分子量分布收窄。 优选的压 力条件为 0. 01-5Kpa, 更优选的压力条件为 0. 1-lKpa; 固相缩聚的时间优选为 1_50小时, 更优选为 2-10小时。  In order to obtain a polymer having a small amount of residual monomers, the prepared polyhydroxy acid is subjected to solid phase polycondensation under reduced pressure at a temperature of 120 to 180 Torr to extract unreacted residual monomers, and molecular weight distribution of the polymer. Narrowed. The preferred pressure conditions are 0. 01-5 Kpa, more preferably the pressure condition is 0.1-lKpa; the solid phase polycondensation time is preferably from 1 to 50 hours, more preferably from 2 to 10 hours.
本发明所提供的聚羟基酸的制备方法, 反应温度为 180-240Γ时, 所得到的聚羟基酸 具有比较稳定的粘度范围, 在 250Γ保持 60分钟之后测定的粘度 ( ? 6。) 与在 250Γ预热 5分钟之后测定的初始粘度 ( 7。) 之比[ ( 76。/ 7。) 100], 熔体粘度保留率大于 45%。 因 此聚羟基酸具有更好的耐久性和外形保持性。 The preparation method of the polyhydroxy acid provided by the invention, when the reaction temperature is 180-240 Torr, the obtained polyhydroxy acid has a relatively stable viscosity range, and the viscosity (? 6 ) measured at 250 Γ after 60 minutes is maintained at 250 Γ. The ratio of the initial viscosity (7.) measured after preheating for 5 minutes [(7 6 . / 7.) 100], the melt viscosity retention rate is more than 45%. Therefore, the polyhydroxy acid has better durability and shape retention.
本发明所述的聚羟基酸, 其特征在于其具有:  The polyhydroxy acid of the present invention is characterized in that it has:
(1) 10,000〜 1,000,000范围内的重均分子量 (Mw);  (1) Weight average molecular weight (Mw) in the range of 10,000 to 1,000,000;
(2) 分子量分布范围用重均分子量 /数均分子量 (Mw/Mn) 比值表示时为 0.8 3.0; (2) The molecular weight distribution range is 0.8 3.0 when expressed by the weight average molecular weight / number average molecular weight (Mw / Mn) ratio;
(3)压塑和结晶得到的片材测定时黄度指数 (YI)最高为 50。 (3) The sheet obtained by compression molding and crystallization has a yellowness index (YI) of up to 50.
(4) 具有比较稳定的粘度范围,在 250Γ保持 60分钟之后,熔体粘度保留率大于 45%。 所述的聚羟基酸优选聚乙醇酸、 聚乳酸或二者的共聚物。  (4) A relatively stable viscosity range, after 60 minutes of holding at 250 Torr, the melt viscosity retention is greater than 45%. The polyhydroxy acid is preferably a polyglycolic acid, a polylactic acid or a copolymer of the two.
本发明提供了一种聚羟基酸的制备方法, 通过选择合适的反应条件, 能够获得熔体稳 定性优异的聚合物, 其特性粘度较高, 强度和外形能够长时间保持, 而且着色少, 可直接 作为可降解塑料来使用。制备聚合物的方法具有高产率、连续化的优点,适合工业化生产。 附图说明 The invention provides a preparation method of a polyhydroxy acid. By selecting suitable reaction conditions, a polymer excellent in melt stability can be obtained, which has high intrinsic viscosity, high strength and shape, and less coloration. Used directly as a degradable plastic. The method for preparing a polymer has the advantages of high yield, continuous, and is suitable for industrial production. DRAWINGS
图 1为实施例 1制备得到的聚乙醇酸的红外图谱;  1 is an infrared spectrum of the polyglycolic acid prepared in Example 1;
图 2为实施例 1制备得到的聚乙醇酸的 iHNMR谱图;  2 is an iHNMR spectrum of the polyglycolic acid prepared in Example 1;
图 3为实施例 1制备得到的聚乙醇酸的 DSC曲线;  Figure 3 is a DSC curve of the polyglycolic acid prepared in Example 1;
图 4为实施例 1制备得到的聚乙醇酸的 XRD谱图;  4 is an XRD spectrum of the polyglycolic acid prepared in Example 1;
图 5为本发明聚合反应流程图。 具体实施方式  Figure 5 is a flow chart of the polymerization reaction of the present invention. detailed description
以下, 以作为本发明优选实施方式的乙交酯、 丙交酯为原料, 在具有 6段可控温的双 螺杆式搅拌反应器(德国哈克 Reomex OS PTW16 系统) 中, 对本发明进一步说明, 而不 是限制本发明的范围。  Hereinafter, the present invention will be further described by using a glycoly glycol and a lactide which are preferred embodiments of the present invention as a raw material in a twin-screw stirred reactor having a temperature control of 6 stages (Hecker Reomex OS PTW16 system). It is not intended to limit the scope of the invention.
以下的描述文字中, 表示量比例的"% "和" ppm"只要不特别说明, 就意味着重量基准。 除非特别说明, 本发明所述的原料和试剂和设备, 均可通过市售购买获得。  In the following description, "%" and "ppm" indicating the proportion of the quantity mean the weight basis unless otherwise specified. Unless otherwise stated, the starting materials, reagents and equipment of the present invention are commercially available for purchase.
本发明所述的检测方法为本领域的常规技术方法:  The detection method of the present invention is a conventional technical method in the art:
所述的红外图谱, 通过傅里叶红外光谱仪测定 (KBr压片法)。  The infrared spectrum was measured by a Fourier transform infrared spectrometer (KBr tablet method).
所述的 1 H-NMR以氘代三氟乙酸 (CF3COOD) 为溶剂, TMS为内标测定。 The 1 H-NMR was determined by deuterated trifluoroacetic acid (CF 3 COOD) as a solvent and TMS as an internal standard.
所述的 X-粉末衍射条件为: 电流 30mA, 狭缝 DS=SS=1°, RS=0.3mm, 扫描速度 The X-powder diffraction conditions are: current 30 mA, slit DS = SS = 1 °, RS = 0.3 mm, scanning speed
10 min, 石墨单色器, 铜靶, 扫描范围 5°〜80°。 10 min, graphite monochromator, copper target, scanning range 5°~80°.
X-射线图中结晶区域面积与总面积之比, 定义为结晶度 (Crystallinity)。 用公式 (a) 计算: The ratio of the area of the crystalline region to the total area in the X-ray diagram is defined as the crystallinity (Cryst a llinity). Calculated using equation (a):
结晶度 =Α/(Α+Α)* 100% (a)  Crystallinity = Α / (Α + Α) * 100% (a)
其中: Λ—晶峰面积 Λ—非晶峰面积 所述的 DSC分析条件为: N2流速 40mL/min,从 50Γ开始,以 20°C/min升温到 250Γ, 在 250Γ保持 l.Omin, 然后以 10°C/min降温到 50 °C。 Where: Λ—Crystal peak area 非晶—Amorphous peak area The DSC analysis conditions are as follows: N 2 flow rate 40 mL/min, starting from 50 ,, heating to 250 20 at 20 ° C/min, maintaining l.Omin at 250 ,, then Cool down to 50 °C at 10 °C / min.
所述的特性粘度方法为: 准确称取 25mg经磨碎的聚合物颗粒, 溶解在含 5mM三氟 乙酸钠的六氟异丙醇溶液中, 在 25Γ条件下, 利用 0.5〜0.6mm管径乌氏粘度计分别测试 出纯溶剂和聚合物溶液的流出时间 tQ和 t特性粘度的计算通过 "一点法"公式求得: The intrinsic viscosity method is as follows: accurately weigh 25 mg of ground polymer particles, dissolved in a solution of 5 mM sodium trifluoroacetate in hexafluoroisopropanol, under a condition of 25 Torr, using a diameter of 0.5 to 0.6 mm The viscometer tests the outflow time t Q and t intrinsic viscosity of pure solvent and polymer solution respectively. The calculation of the intrinsic viscosity is obtained by the "one point method" formula:
[77]=[2(77sp-ln77r)]1/2/c (b) [77]=[2(77 sp -ln77 r )] 1/2 /c (b)
其中: =t/tc为相对粘度; = -1为增比粘度 每一样品平行测定 3次, 各次测定的流出时间相差不能超过 0.2s。 最后将 3次结果取 平均值, 即为待测液的流出时间。 Where: =t/t c is the relative viscosity; = -1 is the specific viscosity Each sample was measured in parallel three times, and the difference in the outflow time of each measurement could not exceed 0.2 s. Finally, the average of the three results is taken as the outflow time of the liquid to be tested.
所述的重均相对分子量及分布测定: 将样品溶解在含有 5mM三氟乙酸钠的六氟异丙 醇溶液中, 配成 0.05〜0.3% (质量分数) 的溶液。 用聚四氟乙烯滤膜过滤, 然后取 20 /L 加入到凝胶渗透色谱仪(GPC)进样器中, 使用 5种分子量不同的标准聚甲基丙烯酸甲酯 进行分子量校正。  The weight average relative molecular weight and distribution were measured: The sample was dissolved in a solution of 5 mM sodium trifluoroacetate in hexafluoroisopropanol to prepare a solution of 0.05 to 0.3% by mass. It was filtered through a Teflon filter, and then 20/L was added to a gel permeation chromatograph (GPC) injector, and molecular weight correction was performed using five standard polymethyl methacrylates having different molecular weights.
所述的熔体粘度测定:将夹在铝板之间的 10g聚羟基酸酯置于预热到 240Γ的压机上, 在 30s预热后, 以 5MPa压 15s, 然后迅速冷却以制作一种片材。 这样的无定形片材在烘 箱中于 150°C加热 15min结晶。 取样 7g, 放入东洋精机公司制 Capirograph 3C上内径为 9.55mm的圆筒里, 设定温度 240Γ。 预热 5min, 后将样品从内径 lmm, 长度 1mm的模 头以 122/秒的剪切速率挤出, 从此时的应力求出样品的熔体粘度 (Pa_s;)。  The melt viscosity was measured: 10 g of polyhydroxy acid ester sandwiched between aluminum plates was placed on a press preheated to 240 Torr, and after preheating for 30 s, pressed at 5 MPa for 15 s, and then rapidly cooled to prepare a sheet. material. Such an amorphous sheet was crystallized by heating in an oven at 150 ° C for 15 minutes. A sample of 7 g was placed in a cylinder having an inner diameter of 9.55 mm on a Capirograph 3C manufactured by Toyo Seiki Co., Ltd., and the temperature was set to 240 Torr. After preheating for 5 min, the sample was extruded from a die having an inner diameter of 1 mm and a length of 1 mm at a shear rate of 122 / sec, and the melt viscosity (Pa_s;) of the sample was obtained from the stress at this time.
所述的百分重量损失率测定: 使用 Metier公司制造的 TG50, 在一种氮气以 10ml/min 的流量率主导的氮气氛围内,聚羟基酸以 2°C/min的加热速率从 50Γ加热。将样品在 50°C 的重量 (W5Q) 显示出 1%的损失时的温度准确地读出。 The percent weight loss rate was determined: using a TG50 manufactured by Metier, the polyhydroxy acid was heated from 50 Torr at a heating rate of 2 ° C/min in a nitrogen atmosphere dominated by a nitrogen flow rate of 10 ml/min. The sample was accurately read at a temperature at which the weight (W 5Q ) at 50 ° C showed a loss of 1%.
残留单体量的测定: 将约 300mg样品在约 6g 的二甲基亚砜中、 在 150Γ下加热约 lOmin, 溶解, 冷却至室温, 然后进行过滤。 向该滤液中添加一定量的内标物 4-氯二苯甲 酮和丙酮。 量取 2μ1该溶液, 注入到 GC装置中, 进行测定。 由该测定获得的数值, 以聚 合物中含有的重量%的形式, 算出残存单体量。 气相分析条件:  Determination of the amount of residual monomer: Approximately 300 mg of the sample was heated in about 6 g of dimethyl sulfoxide at 150 Torr for about 10 min, dissolved, cooled to room temperature, and then filtered. A certain amount of the internal standard 4-chlorobenzophenone and acetone were added to the filtrate. 2 μl of this solution was weighed and injected into a GC apparatus to carry out measurement. The numerical value obtained by the measurement was calculated as the residual monomer amount in the form of % by weight contained in the polymer. Gas phase analysis conditions:
装置: 岛津 GC-2010  Installation: Shimadzu GC-2010
柱子: TC-17  Pillar: TC-17
汽化室温度: 200Γ  Vaporization chamber temperature: 200Γ
柱温度: 在 50Γ下保持 5min后, 以 20°C/min的升温速度升温至 270Γ, 在 270Γ保 持 4min。  Column temperature: After 5 min at 50 °C, the temperature was raised to 270 °C at a temperature increase rate of 20 °C/min, and kept at 270 °F for 4 min.
检测器: FID (氢焰离子化检测器)、 温度: 300°C。  Detector: FID (hydrogen ionization detector), temperature: 300 °C.
所述黄度 (YI) 的测定:  Determination of the yellowness (YI):
将 10g聚羟基酸置于高温压片机上, 于 240Γ下压成厚度为 0.5mm的薄片, 经 100Γ 加热充分结晶后用于测定黄度。测定仪器用瑞士 Plus CT公司生产的 SF600型号 Datacolor 测色配色仪进行, 在 2°视场、 标准光 C和反射光测定的条件下测 3次黄度值, 取其平均 数作为样品的黄度值。  10 g of polyhydroxy acid was placed on a high-temperature tableting machine, and pressed into a sheet having a thickness of 0.5 mm under 240 Torr, and sufficiently crystallized by heating under 100 Torr to determine yellowness. The measuring instrument was carried out with the SF600 model Datacolor color measuring instrument produced by Swiss Plus CT. The yellowness value was measured under the conditions of 2° field of view, standard light C and reflected light, and the average was taken as the yellowness of the sample. value.
实施例 1 取高纯度的乙交酯 1000g, 加入 50ppm的 SnCl2*2H20, 将两者用粉碎机混合均匀后通 过加料漏斗匀速加入到螺杆搅拌反应器中, 加料速度保持与出料速度一致。反应器总共包 括 6个加热区 (如图 5所示,即 n=6), 各区温度提前分别设定。 反应器按照下例设置: 喂料速率: 1kg /h; 螺杆转速: lOrpm; Example 1 1000 g of high-purity glycolide was taken, 50 ppm of SnCl 2 *2H 2 0 was added, and the two were uniformly mixed by a pulverizer and then uniformly fed into the screw-stirred reactor through an addition funnel, and the feeding speed was kept consistent with the discharge speed. The reactor comprises a total of 6 heating zones (as shown in Figure 5, i.e., n = 6), and the temperature of each zone is set separately in advance. The reactor was set up as follows: Feeding rate: 1 kg / h; Screw speed: lOrpm;
反应器温度: 1、 2区 =200°C; 3、 4区 =210°C; 5、 6区 =190°C;  Reactor temperature: 1, 2 zone = 200 ° C; 3, 4 zone = 210 ° C; 5, 6 zone = 190 ° C;
停留时间为 10min, 所获的聚乙交酯的分子重均量为 180000,分子量分布范围 2.5; 黄 度指数 (YI)为 25.6; 熔体粘度 500Pa · s。  The residence time was 10 min, and the obtained polyglycolide had a molecular weight average of 180,000, a molecular weight distribution range of 2.5, a yellowness index (YI) of 25.6, and a melt viscosity of 500 Pa·s.
实施例 2 Example 2
取与实施例 1中的纯度相同的乙交酯 1000g, 加入 500ppm的 SnCl2*2H20, 将两者用粉 碎机混合均匀后通过加料漏斗匀速加入到螺杆搅拌反应器中,加料速度保持与出料速度一 致。 反应器按照下例设置: 1000 g of glycolide having the same purity as in Example 1 was added, 500 ppm of SnCl 2 *2H 2 0 was added, and both were uniformly mixed by a pulverizer, and then uniformly fed into a screw-stirred reactor through an addition funnel, and the feeding rate was maintained. The discharge speed is the same. The reactor is set up as follows:
喂料速率: 1kg /h; 螺杆转速: 30rpm;  Feeding rate: 1kg / h; screw speed: 30rpm;
反应器温度: 1、 2区 =210°C; 3、 4区 =220°C; 5、 6区 =190°C  Reactor temperature: 1, 2 zone = 210 ° C; 3, 4 zone = 220 ° C; 5, 6 zone = 190 ° C
停留时间为 3min, 所获的聚乙交酯的重均分子量为 250000,分子量分布范围 1.8; 黄 度指数 (YI)为 28.8; 熔体粘度 620Pa * s。 实施例 3  The residence time was 3 min, and the obtained polyglycolide had a weight average molecular weight of 250,000, a molecular weight distribution range of 1.8, a yellowness index (YI) of 28.8, and a melt viscosity of 620 Pa*s. Example 3
取与实施例 1中的纯度相同的乙交酯 1000g, 加入 2000ppm的 SnCl2*2H20, 将两者用 粉碎机混合均匀后通过加料漏斗匀速加入到螺杆搅拌反应器中,加料速度保持与出料速度 一致。 反应器按照下例设置: 1000 g of glycolide having the same purity as in Example 1 was added, 2000 ppm of SnCl 2 *2H 2 0 was added, and both were uniformly mixed by a pulverizer and then uniformly fed into a screw-stirred reactor through an addition funnel, and the feeding rate was maintained. The discharge speed is the same. The reactor is set up as follows:
喂料速率: 1kg /h; 螺杆转速: 80rpm;  Feeding rate: 1kg / h; screw speed: 80rpm;
反应器温度: 1、 2区 =210°C; 3、 4区 =220°C; 5、 6区 =190°C  Reactor temperature: 1, 2 zone = 210 ° C; 3, 4 zone = 220 ° C; 5, 6 zone = 190 ° C
停留时间为 1. Omin, 所获的聚乙交酯的重均分子量为 245000,分子量分布范围 2.0; 黄度指数 (YI)为 47.1; 熔体粘度 610Pa * s。 实施例 4  The residence time was 1. Omin, and the obtained polyglycolide had a weight average molecular weight of 245,000, a molecular weight distribution range of 2.0, a yellowness index (YI) of 47.1, and a melt viscosity of 610 Pa*s. Example 4
取与实施例 1中的纯度相同的乙交酯 1000g, 加入 200ppm的 SnCl2*2H20, 将两者用粉 碎机混合均匀后通过加料漏斗匀速加入到螺杆搅拌反应器中,加料速度保持与出料速度一 致。 反应器按照下例设置: 喂料速率: 1kg / h; 螺杆转速: 5rpm; 1000 g of glycolide having the same purity as in Example 1 was added, 200 ppm of SnCl 2 *2H 2 0 was added, and both were uniformly mixed by a pulverizer, and then uniformly fed into a screw-stirred reactor through an addition funnel, and the feeding rate was maintained. The discharge speed is the same. The reactor is set up as follows: Feeding rate: 1kg / h; screw speed: 5rpm;
反应器温度: 1、 2区 =200°C ; 3、 4区 =210°C ; 5、 6区 =190°C  Reactor temperature: 1, 2 zone = 200 ° C; 3, 4 zone = 210 ° C; 5, 6 zone = 190 ° C
停留时间为 30min, 所获的聚乙交酯的重均分子量为 160000,分子量分布范围 2.1。黄 度指数 (YI)为 43. 6; 熔体粘度 480Pa · s。  The residence time was 30 min, and the obtained polyglycolide had a weight average molecular weight of 160,000 and a molecular weight distribution range of 2.1. The yellowness index (YI) is 43. 6; the melt viscosity is 480 Pa · s.
实施例 5 Example 5
取与实施例 1中的纯度相同的乙交酯 1000g, 加入 200ppm的 SnCl2* 2H20, 将两者用粉 碎机混合均匀后通过加料漏斗匀速加入到螺杆搅拌反应器中,加料速度保持与出料速度一 致。 反应器按照下例设置: 1000 g of glycolide having the same purity as in Example 1 was added, 200 ppm of SnCl 2 * 2H 2 0 was added, and both were uniformly mixed by a pulverizer, and then uniformly fed into a screw-stirred reactor through an addition funnel, and the feeding rate was maintained. The discharge speed is the same. The reactor is set up as follows:
喂料速率: 1kg / h; 螺杆转速: 45rpm;  Feeding rate: 1kg / h; screw speed: 45rpm;
反应器温度: 1、 2区 =220°C ; 3、 4区 =210°C ; 5、 6区 =190°C  Reactor temperature: 1, 2 zone = 220 ° C; 3, 4 zone = 210 ° C; 5, 6 zone = 190 ° C
停留时间为 3. Omin, 所获的聚乙交酯的重均分子量为 355000,分子量分布范围 2.2; 黄度指数 (YI)为 21. 6; 熔体粘度 780Pa · s。  The residence time was 3. Omin, and the obtained polyglycolide had a weight average molecular weight of 355,000, a molecular weight distribution range of 2.2, a yellowness index (YI) of 21.6, and a melt viscosity of 780 Pa·s.
实施例 6 Example 6
取与实施例 1中的纯度相同的乙交酯 1000g, 加入 200ppm的 SnCl2* 2H20, 将两者用粉 碎机混合均匀后通过加料漏斗匀速加入到螺杆搅拌反应器中,加料速度保持与出料速度一 致。 反应器按照下例设置: 1000 g of glycolide having the same purity as in Example 1 was added, 200 ppm of SnCl 2 * 2H 2 0 was added, and both were uniformly mixed by a pulverizer, and then uniformly fed into a screw-stirred reactor through an addition funnel, and the feeding rate was maintained. The discharge speed is the same. The reactor is set up as follows:
喂料速率: 1kg / h; 螺杆转速: 150rpm;  Feeding rate: 1kg / h; screw speed: 150rpm;
反应器温度: 1、 2区 =220°C ; 3、 4区 =210°C ; 5、 6区 =190°C  Reactor temperature: 1, 2 zone = 220 ° C; 3, 4 zone = 210 ° C; 5, 6 zone = 190 ° C
停留时间为 l. Ornin, 所获的聚乙交酯的重均分子量为 235000,分子量分布范围 1.5 ; 黄度指数 (YI)为 20. 3; 熔体粘度 600Pa * s。 实施例 7  The residence time is l. Ornin, and the obtained polyglycolide has a weight average molecular weight of 235,000, a molecular weight distribution range of 1.5, a yellowness index (YI) of 20.3, and a melt viscosity of 600 Pa*s. Example 7
取与实施例 1中的纯度相同的乙交酯 1000g, 加入 500ppm的 SnCl2* 2H20, 将两者用粉 碎机混合均匀后通过加料漏斗匀速加入到螺杆搅拌反应器中,加料速度保持与出料速度一 致。 反应器按照下例设置: 1000 g of glycolide having the same purity as in Example 1 was added, 500 ppm of SnCl 2 * 2H 2 0 was added, and both were uniformly mixed by a pulverizer, and then uniformly fed into a screw-stirred reactor through an addition funnel, and the feeding rate was maintained. The discharge speed is the same. The reactor is set up as follows:
喂料速率: 1kg / h; 螺杆转速: 50rpm;  Feeding rate: 1kg / h; screw speed: 50rpm;
反应器温度: 1、 2区 =240°C ; 3、 4区 =210°C ; 5、 6区 =160°C  Reactor temperature: 1, 2 zone = 240 ° C; 3, 4 zone = 210 ° C; 5, 6 zone = 160 ° C
停留时间为 2. Omin, 所获的聚乙交酯的重均分子量为 265000,分子量分布范围 2.4; 黄度指数 (YI)为 16.3; 熔体粘度 660Pa · s。 The residence time is 2. Omin, the obtained polyglycolide has a weight average molecular weight of 265,000 and a molecular weight distribution range of 2.4; The yellowness index (YI) was 16.3; the melt viscosity was 660 Pa·s.
实施例 8 Example 8
取高纯度的丙交酯 1000g, 加入 300ppm的 SnCl2*2H20, 将两者用粉碎机混合均匀后通 过加料漏斗匀速加入到螺杆搅拌反应器中, 加料速度保持与出料速度一致。反应器按照下 例设置: 1000 g of high-purity lactide was taken, 300 ppm of SnCl 2 *2H 2 0 was added, and both were uniformly mixed by a pulverizer and then uniformly fed into a screw-stirred reactor through an addition funnel, and the feeding speed was kept consistent with the discharge speed. The reactor is set up as follows:
喂料速率: 1kg /h; 螺杆转速: 40rpm;  Feeding rate: 1kg / h; screw speed: 40rpm;
反应器温度: 1、 2区 =220°C; 3、 4区 =220°C; 5、 6区 =200°C  Reactor temperature: 1, 2 zone = 220 ° C; 3, 4 zone = 220 ° C; 5, 6 zone = 200 ° C
停留时间为 2.4min, 所获的聚丙交酯交酯的重均分子量为 305000,分子量分布范围 2.2 黄度指数 (YI)为 24.2; 熔体粘度 750Pa * s。 实施例 9  The residence time was 2.4 min, and the obtained polylactide lactide had a weight average molecular weight of 305,000, a molecular weight distribution range of 2.2, a yellowness index (YI) of 24.2, and a melt viscosity of 750 Pa*s. Example 9
取高纯度的乙交酯和丙交酯各 500g, 加入 600ppm的 SnCl2«2H20, 将物料用粉碎机混 合均匀后通过加料漏斗匀速加入到螺杆搅拌反应器中, 加料速度保持与出料速度一致。 反 应器按照下例设置: Take 500g of high-purity glycolide and lactide, add 600ppm of SnCl 2 «2H 2 0, mix the material with a pulverizer and then add it to the screw stirring reactor through the feeding funnel. The feeding speed is maintained and discharged. The speed is the same. The reactor is set up as follows:
喂料速率: 1kg /h; 螺杆转速: 130rpm;  Feeding rate: 1kg / h; screw speed: 130rpm;
反应器温度: 1、 2区 =180°C; 3、 4区 =190°C; 5、 6区 =170°C  Reactor temperature: 1, 2 zone = 180 °C; 3, 4 zone = 190 °C; 5, 6 zone = 170 °C
停留时间为 1.6min,所获的聚乙丙交酯共聚物的重均分子量为 195000,分子量分布范 围 2.1; 黄度指数 (YI)为 33.1; 熔体粘度 480Pa* s。 实施例 10  The residence time was 1.6 min, and the obtained polyglycolide copolymer had a weight average molecular weight of 195,000, a molecular weight distribution range of 2.1, a yellowness index (YI) of 33.1, and a melt viscosity of 480 Pa*s. Example 10
取高纯度的乙交酯 1000g、 ε_己内酯 50g,加入 600ppm的 SnCl2*2H20, 将物料用粉碎 机混合均匀后通过加料漏斗匀速加入到螺杆搅拌反应器中, 加料速度保持与出料速度一 致。 反应器按照下例设置: Take high-purity glycolide 1000g, ε_caprolactone 50g, add 600ppm of SnCl 2 *2H 2 0, mix the material with a pulverizer and then add it to the screw stirring reactor through the feeding funnel at a constant rate. The discharge speed is the same. The reactor is set up as follows:
喂料速率: 1kg /h; 螺杆转速: 30rpm;  Feeding rate: 1kg / h; screw speed: 30rpm;
反应器温度: 1、 2区 =220°C; 3、 4区 =210°C; 5、 6区 =190°C  Reactor temperature: 1, 2 zone = 220 °C; 3, 4 zone = 210 °C; 5, 6 zone = 190 °C
停留时间为 3. Omin,所获的聚乙丙交酯共聚物的重均分子量为 295000,分子量分布范 围 2.8; 黄度指数 (YI)为 28.2; 熔体粘度 720Pa* s。 实施例 11 取高纯度的乙交酯 1000g,加入 600ppm的 SnCl2*2H20, 将物料用粉碎机混合均匀后通 过加料漏斗匀速加入到螺杆搅拌反应器中, 加料速度保持与出料速度一致。在反应器的第 5段加入含 10% (质量分数) 抗氧剂三苯基亚磷酸酯的聚羟基酸母粒 100g, 反应器按照下 例设置: The residence time was 3. Omin, and the obtained polyglycolide copolymer had a weight average molecular weight of 295,000, a molecular weight distribution range of 2.8, a yellowness index (YI) of 28.2, and a melt viscosity of 720 Pa*s. Example 11 1000 g of high-purity glycolide was taken, 600 ppm of SnCl 2 *2H 2 0 was added, and the material was uniformly mixed by a pulverizer and then uniformly fed into the screw-stirred reactor through an addition funnel, and the feeding speed was kept consistent with the discharge speed. 100 g of polyhydroxy acid masterbatch containing 10% (mass fraction) of antioxidant triphenylphosphite was added to the fifth stage of the reactor, and the reactor was set up as follows:
乙交酯喂料速率: 1kg / h; 抗氧剂喂料速率: 100g / h; 螺杆转速: 30rpm; Glycolide feed rate: 1kg / h; Antioxidant feed rate: 100g / h ; Screw speed: 30rpm;
反应器温度: 1、 2区 =220°C ; 3、 4区 =210°C ; 5、 6区 =190°C  Reactor temperature: 1, 2 zone = 220 ° C; 3, 4 zone = 210 ° C; 5, 6 zone = 190 ° C
停留时间为 3. Omin,所获的聚乙丙交酯共聚物的重均分子量为 225000,分子量分布范 围 2.3; 黄度指数 (YI)为 18. 2; 熔体粘度 650Pa * s。  The residence time was 3. Omin, and the obtained polyglycolide copolymer had a weight average molecular weight of 225,000, a molecular weight distribution range of 2.3, a yellowness index (YI) of 18.2, and a melt viscosity of 650 Pa*s.
实施例 12 Example 12
取高纯度的乙交酯 1000g,加入 600ppm的 SnCl2*2H20, 将物料用粉碎机混合均匀后通 过加料漏斗匀速加入到螺杆搅拌反应器中, 加料速度保持与出料速度一致。在反应器的第 5段加入含 10% (质量分数)封端剂 N,N-二环己基碳酰二胺的甲苯溶液 100g, 反应器按照 下例设置: 1000 g of high-purity glycolide was taken, 600 ppm of SnCl 2 *2H 2 0 was added, and the material was uniformly mixed by a pulverizer and then uniformly fed into the screw-stirred reactor through an addition funnel, and the feeding speed was kept consistent with the discharge speed. In the fifth stage of the reactor, 100 g of a toluene solution containing 10% (mass fraction) of the blocking agent N,N-dicyclohexylcarbamoylamine was added, and the reactor was set as follows:
乙交酯喂料速率: 1kg / h; 封端剂喂料速率: 100g / h; 螺杆转速: 30rpm; Feeding rate of glycolide: 1kg / h; feeding rate of blocking agent: 100g / h ; screw speed: 30rpm;
反应器温度: 1、 2区 =220°C ; 3、 4区 =210°C ; 5、 6区 =190°C  Reactor temperature: 1, 2 zone = 220 ° C; 3, 4 zone = 210 ° C; 5, 6 zone = 190 ° C
停留时间为 3. Omin,所获的聚乙丙交酯共聚物的重均分子量为 252000,分子量分布范 围 2.0; 黄度指数 (YI)为 23. 5; 熔体粘度 680Pa * s。  The residence time was 3. Omin, and the obtained polyglycolide copolymer had a weight average molecular weight of 252,000 and a molecular weight distribution range of 2.0; a yellowness index (YI) of 23.5; and a melt viscosity of 680 Pa*s.
实施例 13 Example 13
取实施例 5所制备的聚乙醇酸 1000g,氮气保护下置于密闭的带搅拌的高压反应釜中, 温度升至 160°C, 压力升至 2MPa, 不断搅拌反应 5小时。 然后将压力释放, 减压抽真空至 lKpa, 持续搅拌 2小时, 所获得的聚乙醇酸重均分子量为 552000,分子量分布范围 2.3; 黄度指数 (YI)为 33. 5; 熔体粘度 880Pa * s。 图 1为实施例 1所制备的聚乙醇酸红外谱图, 可以看出 ΠΑόοηι·1处为聚合物酯羰基 C =0伸缩振动峰; 1154 cm"1和 ΙΟδ^ηι·1处的为酯基 C_0_C吸收峰; 3515 cm"1处为聚合 物末端羟基一 OH吸收峰。 2993 cm"1处为聚合物中 C_H伸缩振动峰; 1419 cm"1处的 C一 H吸收峰是 PMG中 CH2的特征吸收峰。 从上述分析可知, 合成的聚合物为聚乙醇酸。 1000 g of the polyglycolic acid prepared in Example 5 was placed in a closed stirred high-pressure reaction vessel under nitrogen atmosphere, the temperature was raised to 160 ° C, the pressure was raised to 2 MPa, and the reaction was continuously stirred for 5 hours. Then, the pressure is released, and the pressure is reduced to 1 Kpa under reduced pressure for 2 hours. The obtained polyglycolic acid has a weight average molecular weight of 552,000 and a molecular weight distribution range of 2.3; a yellowness index (YI) of 33.5; a melt viscosity of 880 Pa * s. 1 is an infrared spectrum of polyglycolic acid prepared in Example 1, and it can be seen that ΠΑόοηι· 1 is a polymer ester carbonyl group C=0 stretching vibration peak; 1154 cm" 1 and ΙΟδ^ηι· 1 are ester groups. C_0_C absorption peak; 3515 cm" 1 is the polymer terminal hydroxyl-OH absorption peak. The 2993 cm" 1 is the C_H stretching vibration peak in the polymer; the C-H absorption peak at 1419 cm" 1 is the characteristic absorption peak of CH 2 in the PMG. From the above analysis, the synthesized polymer was polyglycolic acid.
图 2为实施例 1所制备的聚乙醇酸的 iHNMR谱图,可知由聚乙醇酸的分子结构可知, 其分子结构单一, 在1 HNMR谱图中, (5 11.5为。?3。000的溶剂峰, (55.160为(0。¾。0) 上的峰值。 2 is an iHNMR spectrum of the polyglycolic acid prepared in Example 1, and it is understood that the molecular structure of the polyglycolic acid is known. Its molecular structure is single, in the 1 H NMR spectrum, (5 11.5 is the solvent peak of ? 3 000, (55.160 is the peak on (0. 3⁄4. 0)).
图 3所示为聚乙醇酸的 X-粉末衍射图谱。 从图中可以看出, 聚乙醇酸为半晶型聚合 物, 2 直在 22.2°和 29.1°。 通过分峰计算, 结晶度为 63.33%。  Figure 3 shows the X-powder diffraction pattern of polyglycolic acid. As can be seen from the figure, the polyglycolic acid is a semi-crystalline polymer, 2 straight at 22.2° and 29.1°. The crystallinity was 63.33% by peak calculation.
图 4所示制备得到的聚乙醇酸的 DSC曲线, 由曲线可见本实施例产物的玻璃转变温 度为 36.4°C, 结晶温度为 175.1 °C, 熔点为 219.7°C。  The DSC curve of the polyglycolic acid prepared as shown in Fig. 4 shows that the glass transition temperature of the product of this example was 36.4 ° C, the crystallization temperature was 175.1 ° C, and the melting point was 219.7 ° C.
图 5所示为聚合反应装置简图, 图中包括进料部分, 可采用连续加料漏斗或熔体泵; 反应器为管式, 中间装有螺杆式搅拌器, 反应器可分段加热控温; 中后段可以添加抗氧剂 和羧基封端剂, 出料后通过溶剂冷却或风冷, 干燥后切粒。  Figure 5 shows a schematic diagram of the polymerization reactor. The diagram includes the feed section. A continuous addition funnel or melt pump can be used. The reactor is a tubular type with a screw agitator in the middle. The reactor can be heated in sections. In the middle and the back stage, an antioxidant and a carboxyl blocking agent may be added, and after discharging, the solvent is cooled or air-cooled, and dried and then pelletized.

Claims

WO 2014/180205 权 和 j 要 求 书 PCT/CN2014/074806 WO 2014/180205 Quanhej Letter of Request PCT/CN2014/074806
1、 一种连续化制备高分子量聚羟基酸的方法, 其特征在于按照下述步骤进行: ( 1 ) 在氮气或者氩气的保护下, 在具有一段或者多段可控温的螺杆式反应器中, 将 环状脂单体及催化剂连续不断的匀速加入到反应器中进行聚合反应,保持进料速度与出料 速度基本一致, 产品以连续出料的方式快速获得; (2)在反应器的中后段, 采用直接添加 抗氧剂、 封端剂的方法, 与聚羟基酸一起共混, 以调节聚羟基酸的色度, 并且提高其稳定 性。 1. A method for continuously preparing high molecular weight polyhydroxy acid, which is characterized by following the following steps: (1) Under the protection of nitrogen or argon, in a screw reactor with one or more stages of temperature control , the cyclic lipid monomer and the catalyst are continuously added to the reactor at a uniform speed to perform the polymerization reaction, keeping the feed speed and the discharge speed basically consistent, and the product is quickly obtained in a continuous discharge manner; (2) in the reactor In the middle and later stages, antioxidants and end-capping agents are directly added and blended with polyhydroxy acid to adjust the color of the polyhydroxy acid and improve its stability.
2、根据权利要求 1所述的一种连续化制备高分子量聚羟基酸的方法, 其特征在于所述 的环状酯单体为乙交酯、 丙交酯、 Y -丁内酯、 δ -戊内酯、 f -己内酯以及两种或更多上 述单体的混合物, 优选乙交酯或丙交酯; 其中混合环状酯中, 乙交酯或丙交酯的质量分数 不低于 90%。 2. A method for continuously preparing high molecular weight polyhydroxy acid according to claim 1, characterized in that the cyclic ester monomer is glycolide, lactide, γ-butyrolactone, δ- Valerolactone, f-caprolactone and mixtures of two or more of the above monomers, preferably glycolide or lactide; wherein the mass fraction of glycolide or lactide in the mixed cyclic ester is not less than 90%.
3、根据权利要求 1所述的一种连续化制备高分子量聚羟基酸的方法, 其特征在于所述 的催化剂有机胍盐、有机铵盐、 乙酸钙, 乙酸锌, 二水合乙酸锌, 三氧化二锑, 二氧化锗, 三硫化二锑, 氯化亚锡, 二水合氯化亚锡, 辛酸亚锡, 氯化锡, 氧化锡, 氧化铬, 二氧化 钛, 络合钛系催化剂等, 优选二水合乙酸锌, 三氧化二锑, 二水合氯化亚锡中的一种, 或 者是任意两种或两种以上的复合催化剂。 3. A method for continuously preparing high molecular weight polyhydroxy acid according to claim 1, characterized in that the catalyst organic guanidine salt, organic ammonium salt, calcium acetate, zinc acetate, zinc acetate dihydrate, trioxide Antimony, germanium dioxide, antimony trisulfide, stannous chloride, stannous chloride dihydrate, stannous octoate, tin chloride, tin oxide, chromium oxide, titanium dioxide, titanium complex catalyst, etc., preferably dihydrate One of zinc acetate, antimony trioxide, stannous chloride dihydrate, or a composite catalyst of any two or more.
4、根据权利要求 1所述的一种连续化制备高分子量聚羟基酸的方法, 其特征在于所述 的催化剂为锌、 锑、 锗、 锡、 钛的氧化物或金属盐。 4. A method for continuously preparing high molecular weight polyhydroxy acid according to claim 1, characterized in that the catalyst is an oxide or metal salt of zinc, antimony, germanium, tin, or titanium.
5、根据权利要求 1所述的一种连续化制备高分子量聚羟基酸的方法, 其特征在于所述 的催化剂用量占环状酯单体的量为 20-2000ppm, 优选为 50-1000 ppm, 能够使聚羟基酸的 分子量达到 20万以上, 特性粘度大于 1.0。 5. A method for continuously preparing high molecular weight polyhydroxy acid according to claim 1, characterized in that the amount of catalyst used in the cyclic ester monomer is 20-2000 ppm, preferably 50-1000 ppm, It can make the molecular weight of the polyhydroxy acid reach more than 200,000, and the intrinsic viscosity is greater than 1.0.
6、根据权利要求 1所述的一种连续化制备高分子量聚羟基酸的方法, 其特征在于本发 明所述的单体的加料方式可以选择将催化剂和单体打成粉体混合均匀,或者将催化剂和单 体造粒成型, 也可以采用熔体泵将二者混匀后加入到反应器中。 6. A method for continuously preparing high molecular weight polyhydroxy acid according to claim 1, characterized in that the monomer feeding method of the present invention can be to beat the catalyst and the monomer into powder and mix them evenly, or Pelletize the catalyst and monomer, or use a melt pump to mix the two and add them to the reactor.
7、 根据权利要求 1所述的一种连续化制备高分子量聚羟基酸的方法, 其特征在于所 述的一段或者多段可控温的螺杆式反应器, 多段优选为 2-10段, 更优选为 6段。 7. A method for continuously preparing high molecular weight polyhydroxy acid according to claim 1, characterized in that the one or more stages of the temperature-controllable screw reactor, the multi-stage is preferably 2-10 stages, more preferably It is 6 segments.
8、 根据权利要求 1所述的一种连续化制备高分子量聚羟基酸的方法, 其特征在于所 述的反应器搅拌转速速率控制在 5-150 转 /分, 更优选为 20-80转 /分, 同时可以根据反应 中的产品性状适时改变, 分子量分布用重均分子量 /数均分子量 (Mw/Mn) 比值表示时范 围为 0.8-3.0。 8. A method for continuously preparing high molecular weight polyhydroxy acid according to claim 1, characterized in that the stirring speed of the reactor is controlled at 5-150 rpm, more preferably 20-80 rpm At the same time, it can be changed in time according to the properties of the product in the reaction. The molecular weight distribution is expressed by the weight average molecular weight/number average molecular weight (Mw/Mn) ratio, which ranges from 0.8 to 3.0.
9、 根据权利要求 1所述的一种连续化制备高分子量聚羟基酸的方法, 其特征在于所 述的反应的时间对控制在 1-100分钟,更优选为 3-30分钟;抗氧剂和封端剂可在螺杆反应 器的中后段添加到聚羟基酸中, 方便调节聚羟基酸的色度和稳定性。 9. A method for continuously preparing high molecular weight polyhydroxy acid according to claim 1, characterized in that The reaction time is controlled at 1-100 minutes, more preferably 3-30 minutes; antioxidants and end-capping agents can be added to the polyhydroxy acid in the middle and rear sections of the screw reactor to facilitate the adjustment of the polyhydroxy acid. Chroma and stability.
PCT/CN2014/074806 2013-05-06 2014-04-04 Method for continuously preparing high molecular weight polyhydroxy acid WO2014180205A1 (en)

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