WO2023207098A1 - Distillation-oxidation treatment system and method for waste liquid from organic acid chemical cleaning of power station boiler - Google Patents

Distillation-oxidation treatment system and method for waste liquid from organic acid chemical cleaning of power station boiler Download PDF

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WO2023207098A1
WO2023207098A1 PCT/CN2022/136157 CN2022136157W WO2023207098A1 WO 2023207098 A1 WO2023207098 A1 WO 2023207098A1 CN 2022136157 W CN2022136157 W CN 2022136157W WO 2023207098 A1 WO2023207098 A1 WO 2023207098A1
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liquid
waste liquid
distillate
distillation
organic acid
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张恒
文慧峰
位承君
龙国军
朱涛
刘永兵
党志军
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西安热工研究院有限公司
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F9/00Multistage treatment of water, waste water or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/043Details
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/02Treatment of water, waste water, or sewage by heating
    • C02F1/04Treatment of water, waste water, or sewage by heating by distillation or evaporation
    • C02F1/06Flash evaporation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/20Treatment of water, waste water, or sewage by degassing, i.e. liberation of dissolved gases
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/722Oxidation by peroxides
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/74Treatment of water, waste water, or sewage by oxidation with air
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • C02F1/72Treatment of water, waste water, or sewage by oxidation
    • C02F1/78Treatment of water, waste water, or sewage by oxidation with ozone
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/34Organic compounds containing oxygen
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2101/00Nature of the contaminant
    • C02F2101/30Organic compounds
    • C02F2101/38Organic compounds containing nitrogen

Abstract

Disclosed in the present application are a distillation-oxidation treatment system and method for waste liquid from organic acid chemical cleaning of a power station boiler. The system comprises a distillation system, a crystallization system and an oxidation system, wherein the distillation system comprises a waste liquid conveying pump, waste liquid enters a flash tank via the waste liquid conveying pump and a heater, a vapor phase outlet of the flash tank is connected to a distillate collecting tank via a condenser, and a liquid phase outlet is connected to an inlet of the heater via a concentrated solution conveying pump; the oxidation system comprises an aeration device, a liquid outlet of the aeration device is connected to an advanced oxidation reactor, and a liquid outlet of the advanced oxidation reactor is connected to an effluent collecting tank; and the crystallization system comprises a crystallization separator, the concentrated solution conveying pump is connected to the crystallization separator, a supernatant, resulting from solid-liquid separation by the crystallization separator, is connected to the flash tank via a pipeline, a solid-liquid mixture enters a salt precipitation device, and an outlet of the salt precipitation device is connected to a dehydration apparatus. The present application solves the problems in a traditional flocculation sedimentation method a large amount of used reagents, a large amount of generated solid waste and difficulty in solid waste treatment and recycling.

Description

电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统及方法Distillation-oxidation treatment system and method for organic acid chemical cleaning waste liquid of power station boiler
相关申请的交叉引用Cross-references to related applications
本申请要求在2022年4月28日提交中国国家知识产权局、申请号为202210462733.1、发明名称为“电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统及方法”的中国专利申请的优先权,其全部内容通过引用的方式并入本文中。This application requires the priority of the Chinese patent application submitted to the State Intellectual Property Office of China on April 28, 2022, with the application number 202210462733.1 and the invention name "Power Station Boiler Organic Acid Chemical Cleaning Waste Liquid Distillation-Oxidation Treatment System and Method", The entire contents of which are incorporated herein by reference.
技术领域Technical field
本申请涉及电站锅炉化学清洗废液处理技术领域,尤其涉及一种电站锅炉有机酸化学清洗废液蒸馏-高级氧化处理系统及方法。This application relates to the technical field of chemical cleaning waste liquid treatment for power station boilers, and in particular to a distillation-advanced oxidation treatment system and method for organic acid chemical cleaning waste liquid of power station boilers.
背景技术Background technique
随着发电厂热力设备化学清洗技术的推广以及环保政策持续收紧,化学清洗废液处理已经成为化学清洗行业“卡脖子”难题。有机酸清洗废液具有高COD(30000~80000mg/L)、高铁离子含量(5000~10000mg/L)、高色度、高短期排放量(1000~2000t/次)、非经常性等特点,电厂现有废水处理设备及技术难以实现处理回用的要求。With the promotion of chemical cleaning technology for thermal equipment in power plants and the continued tightening of environmental protection policies, the treatment of chemical cleaning waste liquid has become a "stuck" problem in the chemical cleaning industry. Organic acid cleaning waste liquid has the characteristics of high COD (30000~80000mg/L), high iron ion content (5000~10000mg/L), high color, high short-term emission (1000~2000t/time), and non-recurring characteristics. Power plants Existing wastewater treatment equipment and technology are difficult to meet the requirements for treatment and reuse.
目前,我国电厂对有机酸化学清洗废液主要采用以下方式:At present, my country's power plants mainly use the following methods to treat organic acid chemical cleaning waste liquid:
(1)喷淋煤场并随煤入炉燃烧法。该方法增加了煤粉的含水量,降低电厂用煤热能利用率,不利于节能降耗;其次,煤场接纳能力所限,喷淋必须控制流量,否则易引起煤粉对有机物吸附不完全导致废液渗入地下造成严重的环境污染;另一方面,由于喷淋流量限制,导致处理周期较长(3个月至半年不等),致使废液长期占用废液池而影响电厂的正常生产。(1) Spray the coal field and put the coal into the furnace for combustion. This method increases the moisture content of pulverized coal, reduces the thermal energy utilization rate of coal used in power plants, and is not conducive to energy saving and consumption reduction. Secondly, the coal yard’s reception capacity is limited, and the spray flow must be controlled. Otherwise, it is easy to cause incomplete adsorption of organic matter by pulverized coal. The waste liquid seeps into the ground and causes serious environmental pollution; on the other hand, due to the limitation of spray flow, the treatment cycle is long (ranging from 3 months to half a year), causing the waste liquid to occupy the waste liquid pool for a long time and affecting the normal production of the power plant.
(2)絮凝沉降法。该方法需使用大量的絮凝沉降及中和药剂(如石灰等),产生大量的固废,且处理后水质难以达到GB 8978-1996《污水综合排放标准》中规定的一级排放标准。(2) Flocculation and sedimentation method. This method requires the use of a large amount of flocculation sedimentation and neutralizing agents (such as lime, etc.), produces a large amount of solid waste, and the treated water quality is difficult to meet the first-level discharge standards stipulated in GB 8978-1996 "Integrated Wastewater Discharge Standard".
(3)高级氧化法。虽有文献报道了电催化氧化、芬顿氧化等高级氧化法处 理有机酸废液工艺,但高级氧化法对有机酸清洗废液处理效果有限,且对废液水质要求高、适应性差,需对废液进行絮凝沉降等预处理。该方法需使用大量氧化剂,且处理后水质难以达到GB 8978-1996《污水综合排放标准》中规定的一级排放标准。(3) Advanced oxidation method. Although there are reports in the literature on the treatment of organic acid waste liquid by advanced oxidation methods such as electrocatalytic oxidation and Fenton oxidation, the advanced oxidation method has limited effect on the treatment of organic acid cleaning waste liquid, and has high requirements for waste liquid water quality and poor adaptability. The waste liquid undergoes pretreatment such as flocculation and sedimentation. This method requires the use of a large amount of oxidants, and the treated water quality is difficult to meet the first-level discharge standards stipulated in GB 8978-1996 "Integrated Wastewater Discharge Standards".
(4)常规工业废水处理过程中,经常采用蒸馏法进行废水减量化处理,但馏出液中通常含有低沸点有机物,其COD仍较高,难以达到排放标准,需进行深度处理。(4) In the process of conventional industrial wastewater treatment, distillation is often used to reduce wastewater. However, the distillate usually contains low-boiling organic matter, and its COD is still high, making it difficult to meet emission standards and requiring advanced treatment.
发明内容Contents of the invention
为了解决上述现有技术存在的问题,本申请的目的在于提供一种电站锅炉有机酸化学清洗废液蒸馏-高级氧化处理系统及方法,改变单纯依靠化学法处理清洗废液的方式,结合蒸馏与高级氧化技术优点,解决传统处理方式药剂用量大、固废多、成本高、出水水质不合格等问题。In order to solve the problems existing in the above-mentioned prior art, the purpose of this application is to provide a power station boiler organic acid chemical cleaning waste liquid distillation-advanced oxidation treatment system and method, changing the way of solely relying on chemical methods to treat cleaning waste liquid, combining distillation and The advantages of advanced oxidation technology can solve the problems of traditional treatment methods such as large dosage of chemicals, large amounts of solid waste, high cost, and unqualified effluent quality.
为达到以上目的,本申请采用如下技术方案:In order to achieve the above objectives, this application adopts the following technical solutions:
一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,包括:蒸馏系统、氧化系统、结晶系统;A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system, including: a distillation system, an oxidation system, and a crystallization system;
所述蒸馏系统包括废液输送泵、加热器和闪蒸罐,废液输送泵的出口经加热器后与闪蒸罐连接;闪蒸罐汽相出口经冷凝器后与馏出液收集罐连接,闪蒸罐液相出口经浓缩液输送泵与加热器入口连接;The distillation system includes a waste liquid transfer pump, a heater and a flash tank. The outlet of the waste liquid transfer pump is connected to the flash tank after passing through the heater; the vapor phase outlet of the flash tank is connected to the distillate collection tank after passing through a condenser. , the liquid phase outlet of the flash tank is connected to the heater inlet through the concentrate delivery pump;
氧化系统包括:曝气装置、高级氧化反应器及出水收集罐;所述馏出液收集罐液体出口经馏出液输送泵与曝气装置连接,曝气装置的液体出口连接高级氧化反应器,高级氧化反应器的液体出口连接出水收集罐;The oxidation system includes: an aeration device, an advanced oxidation reactor and an effluent collection tank; the liquid outlet of the distillate collection tank is connected to the aeration device through a distillate delivery pump, and the liquid outlet of the aeration device is connected to the advanced oxidation reactor. The liquid outlet of the advanced oxidation reactor is connected to the water collection tank;
所述结晶系统包括:结晶分离器、沉盐器及脱水设备;所述浓缩液输送泵连接结晶分离器,经结晶分离器进行固液分离后,上清液由上清液管道连接闪蒸罐;固液混合物进入沉盐器,沉盐器出口连接脱水设备。The crystallization system includes: a crystallization separator, a salt precipitator and dehydration equipment; the concentrated liquid delivery pump is connected to the crystallization separator. After solid-liquid separation is performed by the crystallization separator, the supernatant liquid is connected to the flash tank through a supernatant liquid pipeline. ; The solid-liquid mixture enters the salt precipitator, and the outlet of the salt precipitator is connected to the dehydration equipment.
作为本申请的进一步改进,所述闪蒸罐连接有用于加入消泡剂的加药泵;所述馏出液收集罐的气体出口连接有真空泵。As a further improvement of the present application, the flash tank is connected to a dosing pump for adding defoaming agent; the gas outlet of the distillate collection tank is connected to a vacuum pump.
作为本申请的进一步改进,所述曝气装置通过曝气气源管道连接曝气气源,曝气装置连接有第一排气管道。As a further improvement of the present application, the aeration device is connected to the aeration gas source through an aeration gas source pipe, and the aeration device is connected to a first exhaust pipe.
作为本申请的进一步改进,所述高级氧化反应器连接有液体氧化剂加药 泵,高级氧化反应器通过气体管道连接气体氧化剂源;高级氧化反应器顶部设置第二排气管道;所述出水收集罐连接出水输送泵用于馏出液排出系统外。As a further improvement of this application, the advanced oxidation reactor is connected to a liquid oxidant dosing pump, and the advanced oxidation reactor is connected to a gas oxidant source through a gas pipeline; a second exhaust pipe is provided on the top of the advanced oxidation reactor; and the water effluent collection tank Connect the effluent transfer pump to discharge the distillate out of the system.
作为本申请的进一步改进,所述废液包括:柠檬酸、甲酸、羟基乙酸、EDTA或EDTA盐的化学清洗废液。As a further improvement of this application, the waste liquid includes: chemical cleaning waste liquid of citric acid, formic acid, glycolic acid, EDTA or EDTA salt.
作为本申请的进一步改进,所述加热器为电加热器或间壁式换热器,热源为电力加热或高温蒸汽;闪蒸罐内部设置有气液分离附件;冷凝器为水冷或空冷冷凝器。As a further improvement of this application, the heater is an electric heater or a dividing wall heat exchanger, and the heat source is electric heating or high-temperature steam; a gas-liquid separation accessory is provided inside the flash tank; the condenser is a water-cooled or air-cooled condenser.
作为本申请的进一步改进,所述曝气装置气源为压缩空气;所述曝气装置气源为压缩空气,压力0.1~0.2MPa;高级氧化装置为鼓泡塔反应器、板式塔反应器、降膜反应器或填料塔反应器;高级氧化装置内部设置有紫外光装置;高级氧化反应器使用的氧化剂为气体氧化剂、液体氧化剂或二者同时使用,气体氧化剂为臭氧,液体氧化剂为过氧化氢溶液或过硫酸铵溶液。As a further improvement of this application, the air source of the aeration device is compressed air; the air source of the aeration device is compressed air with a pressure of 0.1 to 0.2MPa; the advanced oxidation device is a bubble tower reactor, a plate tower reactor, Falling film reactor or packed tower reactor; an ultraviolet device is installed inside the advanced oxidation device; the oxidant used in the advanced oxidation reactor is a gas oxidant, a liquid oxidant, or both, the gas oxidant is ozone, and the liquid oxidant is hydrogen peroxide. solution or ammonium persulfate solution.
作为本申请的进一步改进,所述结晶器为旋风分离器,脱水设备为离心机或压滤机。As a further improvement of this application, the crystallizer is a cyclone separator, and the dehydration equipment is a centrifuge or a filter press.
一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统的方法,其特征在于,包括以下步骤:A method for chemically cleaning a waste liquid distillation-oxidation treatment system with organic acid in a power station boiler, which is characterized by including the following steps:
电站锅炉有机酸化学清洗废液经废液输送泵输送至蒸馏系统;经加热器加热后,在闪蒸罐中进行汽液分离,通过加药泵加入消泡剂来控制泡沫;汽相经冷凝器冷凝得到馏出液,馏出液储存于馏出液收集罐中;液相经浓缩液输送泵重新输送至加热器中进行循环蒸发;The organic acid chemical cleaning waste liquid of the power station boiler is transported to the distillation system through the waste liquid transfer pump; after being heated by the heater, the vapor and liquid are separated in the flash tank, and a defoaming agent is added through the dosing pump to control the foam; the vapor phase is condensed The distillate is obtained by condensation in the device, and the distillate is stored in the distillate collection tank; the liquid phase is re-transported to the heater through the concentrate delivery pump for cyclic evaporation;
进入馏出液收集罐中的馏出液经馏出液输送泵输送至氧化系统;馏出液先进入曝气装置进行曝气,曝气气源进入曝气装置,馏出液中低沸点成分经曝气后排出系统外;经曝气后的馏出液进入高级氧化反应器,液体氧化剂由液体氧化剂加药泵加入高级氧化反应器,气体氧化剂通入;馏出液经高级氧化后,分解产物及过量气体氧化剂排出系统外,经高级氧化后的馏出液进入出水收集罐并由出水输送泵排出系统外;The distillate entering the distillate collection tank is transported to the oxidation system through the distillate transfer pump; the distillate first enters the aeration device for aeration, and the aeration gas source enters the aeration device, and the low boiling point components in the distillate After aeration, it is discharged out of the system; the aerated distillate enters the advanced oxidation reactor, the liquid oxidant is added to the advanced oxidation reactor through the liquid oxidant dosing pump, and the gas oxidant is introduced; the distillate is decomposed after advanced oxidation The product and excess gaseous oxidant are discharged from the system, and the distillate after advanced oxidation enters the effluent collection tank and is discharged from the system by the effluent delivery pump;
蒸发系统内液相浓缩至设定指标时,浓缩液排出系统外或进入结晶系统;进入结晶系统的浓缩液,经结晶分离器进行固液分离后,上清液重新返回闪蒸罐中;固液混合物进入沉盐器,经沉盐的固液混合物,进入脱水设备,得到有机酸盐类晶体及有机酸废液饱和液。When the liquid phase in the evaporation system is concentrated to the set index, the concentrated liquid is discharged out of the system or enters the crystallization system; after the concentrated liquid entering the crystallization system is separated from solid and liquid by the crystallization separator, the supernatant liquid returns to the flash tank; the solid liquid is returned to the flash tank; The liquid mixture enters the salt precipitator, and the solid-liquid mixture that passes through the salt precipitator enters the dehydration equipment to obtain organic acid salt crystals and organic acid waste liquid saturated liquid.
可选地,蒸发系统工作压力-0.1~0.1MPa,废液温度5℃~95℃,经加热器后,进入闪蒸罐内液体温度30℃~110℃,冷凝液温度5℃~60℃。Optionally, the working pressure of the evaporation system is -0.1~0.1MPa, the waste liquid temperature is 5°C~95°C, after passing through the heater, the liquid temperature entering the flash tank is 30°C~110°C, and the condensate temperature is 5°C~60°C.
和现有技术相比,本申请改变单纯依靠化学法处理清洗废液的方式,具有以下优点:Compared with the existing technology, this application changes the way of treating cleaning waste liquid solely by chemical methods, and has the following advantages:
本系统包括蒸馏系统、氧化系统、结晶系统;通过蒸馏系统将电站锅炉有机酸化学清洗废液经废加热后闪蒸,汽液分离馏出液储存,液相循环蒸发;馏出液再进行曝气,馏出液中低沸点成分经曝气后排出;经曝气后的馏出液进行氧化反应;分解产物及过量气体氧化剂排出;进入结晶系统的浓缩液,经结晶分离器进行固液分离后,上清液重新返回闪蒸罐中;固液混合物进入沉盐器,经沉盐的固液混合物,进入脱水设备,得到有机酸盐类晶体及有机酸废液饱和液。整个过程连续化生产,各个工序相互配合,实现了工业化生产的要求。结合蒸馏与高级氧化技术优点,解决传统处理方式药剂用量大、固废多、成本高、出水水质不合格等问题。This system includes a distillation system, an oxidation system, and a crystallization system; through the distillation system, the organic acid chemical cleaning waste liquid of the power station boiler is flashed after heating, the vapor-liquid separation, the distillate is stored, and the liquid phase is circulated and evaporated; the distillate is then exposed Gas, low boiling point components in the distillate are discharged after aeration; the aerated distillate undergoes an oxidation reaction; decomposition products and excess gas oxidants are discharged; the concentrated liquid entering the crystallization system is separated from solid and liquid through the crystallization separator Afterwards, the supernatant liquid returns to the flash tank; the solid-liquid mixture enters the salt precipitator, and the solid-liquid mixture that passes through the salt precipitator enters the dehydration equipment to obtain organic acid salt crystals and organic acid waste liquid saturated liquid. The entire process is produced continuously, and each process cooperates with each other to meet the requirements of industrial production. Combining the advantages of distillation and advanced oxidation technology, it solves the problems of traditional treatment methods such as large dosage of chemicals, large amounts of solid waste, high cost, and unqualified effluent quality.
附图说明Description of drawings
在此描述的附图仅用于解释目的,而不意图以任何方式来限制本申请公开的范围。另外,图中的各部件的形状和比例尺寸等仅为示意性的,用于帮助对本申请的理解,并不是具体限定本申请各部件的形状和比例尺寸。在附图中:The drawings described herein are for illustrative purposes only and are not intended to limit the scope of the present disclosure in any way. In addition, the shapes and proportional dimensions of each component in the drawings are only schematic and are used to help the understanding of the present application, and are not intended to specifically limit the shapes and proportional dimensions of each component of the present application. In the attached picture:
图1为本申请一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统示意图。Figure 1 is a schematic diagram of a distillation-oxidation treatment system for organic acid chemical cleaning waste liquid of a power station boiler according to the present application.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本申请中的技术方案,下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都应当属于本申请保护的范围。In order to enable those in the technical field to better understand the technical solutions in the present application, the technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described The embodiments are only some of the embodiments of this application, not all of them. Based on the embodiments in this application, all other embodiments obtained by those of ordinary skill in the art without creative efforts should fall within the scope of protection of this application.
需要说明的是,当元件被称为“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一 个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施例。It should be noted that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is said to be "connected" to another element, it may be directly connected to the other element or there may also be an intervening element present. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only and do not represent exclusive embodiments.
除非另有定义,本文所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。本文中在本申请的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本申请。本文所使用的术语“和/或”包括一个或多个相关的所列项目的任意的和所有的组合。Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the technical field to which this application belongs. The terminology used herein in the description of the application is for the purpose of describing specific embodiments only and is not intended to limit the application. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
本申请提供一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其包括:蒸馏系统、氧化系统、结晶系统。其中蒸馏系统包括:废液输送泵1、加热器2、闪蒸罐3、加药泵4、冷凝器5、馏出液收集罐6、真空泵7、馏出液输送泵8、浓缩液输送泵14及各设备间连接管道(18,19,20,21,22,23,24,25,26,27,37,38,39,40,41);其中氧化系统包括:曝气装置9、高级氧化反应器10、液体氧化剂加药泵11、出水收集罐12、出水输送泵13及各设备间连接管道(28,29,30,31,32,33,34,35,36);其中结晶系统包括:结晶分离器15、沉盐器16、脱水设备17及各设备间连接管道(42,43,44,45,46,47)。This application provides a distillation-oxidation treatment system for organic acid chemical cleaning waste liquid of a power station boiler, which includes: a distillation system, an oxidation system, and a crystallization system. The distillation system includes: waste liquid transfer pump 1, heater 2, flash tank 3, dosing pump 4, condenser 5, distillate collection tank 6, vacuum pump 7, distillate transfer pump 8, concentrate transfer pump 14 and the connecting pipes between each equipment (18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 37, 38, 39, 40, 41); the oxidation system includes: aeration device 9, advanced Oxidation reactor 10, liquid oxidant dosing pump 11, effluent collection tank 12, effluent transfer pump 13 and connecting pipes (28, 29, 30, 31, 32, 33, 34, 35, 36) between each equipment; among them, the crystallization system It includes: crystallization separator 15, salt precipitator 16, dehydration equipment 17 and connecting pipes (42, 43, 44, 45, 46, 47) between each equipment.
蒸馏系统中,加热器2为电加热器或间壁式换热器,热源为电力加热或高温蒸汽;通过加药泵4加入消泡剂,以控制闪蒸罐内起泡;闪蒸罐3内部设置折流挡板、除沫器、旋风分离器等气液分离附件;冷凝器5为水冷或空冷冷凝器。氧化系统中,曝气装置9气源为压缩空气;高级氧化装置10为鼓泡塔反应器、板式塔反应器、降膜反应器或填料塔反应器;高级氧化装置10内部附有紫外光装置。结晶系统中,结晶器15为旋风分离器,脱水设备17为离心机、压滤机。In the distillation system, the heater 2 is an electric heater or a dividing wall heat exchanger, and the heat source is electric heating or high-temperature steam; defoaming agent is added through the dosing pump 4 to control foaming in the flash tank; inside the flash tank 3 Baffles, demisters, cyclone separators and other gas-liquid separation accessories are provided; the condenser 5 is a water-cooled or air-cooled condenser. In the oxidation system, the gas source of the aeration device 9 is compressed air; the advanced oxidation device 10 is a bubble tower reactor, plate tower reactor, falling film reactor or packed tower reactor; the advanced oxidation device 10 is equipped with a UV device inside . In the crystallization system, the crystallizer 15 is a cyclone separator, and the dehydration equipment 17 is a centrifuge or a filter press.
蒸馏系统中,系统工作压力-0.1~0.1MPa,废液温度5℃~95℃,经加热器2后,进入闪蒸罐3内液体温度30℃~110℃,冷凝液温度5℃~60℃。氧化系统中,曝气装置9气源为压缩空气,压力0.1~0.2MPa;高级氧化反应器10使用的氧化剂为气体氧化剂、液体氧化剂或二者同时使用。气体氧化剂为臭氧,液体氧化剂为过氧化氢溶液或过硫酸铵溶液。In the distillation system, the system working pressure is -0.1~0.1MPa, the waste liquid temperature is 5°C~95°C. After passing through the heater 2, the liquid temperature entering the flash tank 3 is 30°C~110°C, and the condensate temperature is 5°C~60°C. . In the oxidation system, the gas source of the aeration device 9 is compressed air with a pressure of 0.1 to 0.2MPa; the oxidant used in the advanced oxidation reactor 10 is a gas oxidant, a liquid oxidant, or both. The gas oxidant is ozone, and the liquid oxidant is hydrogen peroxide solution or ammonium persulfate solution.
电站锅炉有机酸化学清洗废液进入蒸馏系统后被加热,低沸点药剂及大部分水受热蒸发后被冷凝为馏出液,馏出液中含有部分药剂,其COD、氨 氨较高。馏出液经曝气处理、氧化系统处理后,COD降至50mg/L以下,氨氢降至15mg/L以下,达到排放标准。蒸馏系统中未被蒸发出的高沸点药剂以浓缩液的形式直接排出蒸馏系统或经结晶系统处理后,以晶体形式排出结晶系统。浓缩液或晶体含水量低、热值高,可随煤入炉燃烧。本申请解决了传统蒸馏法馏出液水质COD、氨氨超标的难题;解决了单一高级氧化法处理效率低、处理条件苛刻、处理周期长等难题;解决了传统絮凝沉降法药剂用量大、固废产生量大、固废难以处理回用的难题。The organic acid chemical cleaning waste liquid of the power station boiler is heated after entering the distillation system. The low-boiling point chemicals and most of the water are evaporated by heat and condensed into a distillate. The distillate contains some chemicals, and its COD and ammonia are relatively high. After the distillate is treated with aeration and oxidation systems, the COD is reduced to less than 50 mg/L, and the ammonia hydrogen is reduced to less than 15 mg/L, reaching emission standards. The high-boiling point pharmaceuticals that have not been evaporated in the distillation system are directly discharged from the distillation system in the form of concentrated liquid or are processed by the crystallization system and then discharged from the crystallization system in the form of crystals. The concentrated liquid or crystal has low water content and high calorific value, and can be burned with coal in the furnace. This application solves the problems of traditional distillation method distillate water quality COD and ammonia exceeding the standard; solves the problems of low treatment efficiency, harsh treatment conditions, and long treatment cycle of a single advanced oxidation method; solves the problem of traditional flocculation and sedimentation method with large dosage of chemicals and solid solids. The problem is that the amount of waste is large and solid waste is difficult to process and recycle.
本申请实施例的有机酸化学清洗废液包括:柠檬酸、甲酸、羟基乙酸、EDTA、EDTA盐化学清洗废液。在此不逐一进行说明。仅以实施例1和2作为代表进行说明。The organic acid chemical cleaning waste liquid in the embodiment of the present application includes: citric acid, formic acid, glycolic acid, EDTA, and EDTA salt chemical cleaning waste liquid. We will not explain them one by one here. Only Examples 1 and 2 will be described as representative examples.
实施例1:Example 1:
下面结合附图和具体实施方式对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其包括:蒸馏系统、氧化系统、结晶系统。As shown in Figure 1, a power plant boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system includes: a distillation system, an oxidation system, and a crystallization system.
其中蒸馏系统包括:废液输送泵1、加热器2、闪蒸罐3、加药泵4、冷凝器5、馏出液收集罐6、真空泵7、馏出液输送泵8、浓缩液输送泵14及各设备间连接管道18,19,20,21,22,23,24,25,26,27,37,38,39,40,41;废液输送泵1、加热器2、闪蒸罐3依次连接,闪蒸罐3与加药泵4连接用于加药;闪蒸罐3的气体管管路依次连接冷凝器5、馏出液收集罐6,馏出液收集罐6的气体出口通过真空泵7排气,液体管路通过馏出液输送泵8与氧化系统连接。The distillation system includes: waste liquid transfer pump 1, heater 2, flash tank 3, dosing pump 4, condenser 5, distillate collection tank 6, vacuum pump 7, distillate transfer pump 8, concentrate transfer pump 14 and connecting pipes 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 37, 38, 39, 40, 41 between equipment; waste liquid transfer pump 1, heater 2, flash tank 3 are connected in sequence, the flash tank 3 is connected to the dosing pump 4 for dosing; the gas pipe of the flash tank 3 is connected to the condenser 5, the distillate collection tank 6, and the gas outlet of the distillate collection tank 6. The vacuum pump 7 is used to exhaust the gas, and the liquid pipeline is connected to the oxidation system through the distillate delivery pump 8 .
闪蒸罐3的液体管路通过浓缩液输送泵14分别连接废液输送泵1的出口和结晶系统的入口。The liquid pipeline of the flash tank 3 is respectively connected to the outlet of the waste liquid transfer pump 1 and the inlet of the crystallization system through the concentrated liquid transfer pump 14.
其中氧化系统包括:曝气装置9、高级氧化反应器10、液体氧化剂加药泵11、出水收集罐12、出水输送泵13及各设备间连接管道28,29,30,31,32,33,34,35,36。The oxidation system includes: aeration device 9, advanced oxidation reactor 10, liquid oxidant dosing pump 11, effluent collection tank 12, effluent transfer pump 13 and connecting pipes 28, 29, 30, 31, 32, 33 between each equipment. 34, 35, 36.
馏出液输送泵8与曝气装置9、高级氧化反应器10、出水收集罐12、出水输送泵13的进液口依次连接;高级氧化反应器10与液体氧化剂加药泵11连接用于加药。The distillate transfer pump 8 is connected to the aeration device 9, the advanced oxidation reactor 10, the effluent collection tank 12, and the liquid inlet of the effluent transfer pump 13 in sequence; the advanced oxidation reactor 10 is connected to the liquid oxidant dosing pump 11 for dosing. medicine.
其中结晶系统包括:结晶分离器15、沉盐器16、脱水设备17及各设备 间连接管道42,43,44,45,46,47。The crystallization system includes: crystallization separator 15, salt precipitator 16, dehydration equipment 17 and connecting pipes 42, 43, 44, 45, 46, 47 between each equipment.
浓缩液输送泵14依次连接结晶分离器15、沉盐器16、脱水设备17。结晶分离器15固液分离后,上清液由管道43重新返回闪蒸罐3中。The concentrated liquid delivery pump 14 is connected to the crystallization separator 15, the salt precipitator 16, and the dehydration equipment 17 in sequence. After solid-liquid separation in the crystallizer separator 15, the supernatant liquid returns to the flash tank 3 through the pipeline 43.
本实施例采用的有机酸化学清洗废液为柠檬酸化学清洗废液。蒸馏系统工作压力0.03MPa,柠檬酸化学清洗废液温度为25℃,密度为1.020g/cm 3The organic acid chemical cleaning waste liquid used in this embodiment is citric acid chemical cleaning waste liquid. The working pressure of the distillation system is 0.03MPa, the temperature of the citric acid chemical cleaning waste liquid is 25°C, and the density is 1.020g/cm 3 .
可选地,加热器2为间壁式换热器,热源为高温蒸汽(150℃~200℃),废液经加热器2加热后,进入闪蒸罐3内的液体温度为99.7℃,闪蒸罐3内部液位控制在30%至50%,顶部设置折流挡板、除沫器、旋风分离器;消泡剂用量为废液量的0.05‰(质量分数);冷凝器5为水冷冷凝器,汽相冷凝后冷凝液温度为40℃。氧化系统中,曝气装置9气源为压缩空气,压力为0.1MPa,用量为20倍废液量(体积);高级氧化装置10为鼓泡塔反应器,使用的气体氧化剂为臭氧,用量为废液量的2‰(质量分数),液体氧化剂为30%过氧化氢溶液,用量为废液量的为1‰(质量分数);高级氧化装置10内部附有紫外光装置(紫外光强度0.01W/cm 2)。结晶系统中,结晶器15为旋风分离器,脱水设备17为离心机。 Optionally, the heater 2 is a dividing wall heat exchanger, and the heat source is high-temperature steam (150°C ~ 200°C). After the waste liquid is heated by the heater 2, the temperature of the liquid entering the flash tank 3 is 99.7°C, and the flash evaporation The internal liquid level of tank 3 is controlled at 30% to 50%, and a baffle, demister, and cyclone separator are installed on the top; the amount of defoaming agent is 0.05‰ (mass fraction) of the waste liquid; condenser 5 is water-cooled condensation device, the condensate temperature after vapor phase condensation is 40°C. In the oxidation system, the gas source of the aeration device 9 is compressed air, the pressure is 0.1MPa, and the dosage is 20 times the waste liquid volume (volume); the advanced oxidation device 10 is a bubble tower reactor, and the gas oxidant used is ozone, and the dosage is The amount of liquid waste is 2‰ (mass fraction), the liquid oxidant is 30% hydrogen peroxide solution, and the dosage is 1‰ (mass fraction) of the waste liquid; the advanced oxidation device 10 is equipped with a UV device (UV intensity 0.01 W/cm 2 ). In the crystallization system, the crystallizer 15 is a cyclone separator, and the dehydration equipment 17 is a centrifuge.
基于上述电站锅炉有机酸化学清洗废液蒸馏-氧化系统的处理方法,包括以下步骤:Based on the above-mentioned treatment method of the organic acid chemical cleaning waste liquid distillation-oxidation system of power station boilers, it includes the following steps:
步骤1:电站锅炉柠檬酸化学清洗废液经废液输送泵1输送至蒸馏系统。经加热器2加热后,在闪蒸罐3中进行汽液分离,通过加药泵4加入消泡剂来控制泡沫。汽相经冷凝器5冷凝得到馏出液,馏出液储存于馏出液收集罐6中;液相经浓缩液输送泵14重新输送至加热器2中进行循环蒸发。馏出液收集罐6上部连接真空泵7,以此调节蒸馏系统压力0.03MPa并排出不凝气。Step 1: The citric acid chemical cleaning waste liquid of the power station boiler is transported to the distillation system through the waste liquid transfer pump 1. After being heated by the heater 2, the vapor and liquid are separated in the flash tank 3, and a defoaming agent is added through the dosing pump 4 to control the foam. The vapor phase is condensed through the condenser 5 to obtain a distillate, which is stored in the distillate collection tank 6; the liquid phase is re-transported to the heater 2 through the concentrate delivery pump 14 for cyclic evaporation. The upper part of the distillate collection tank 6 is connected to a vacuum pump 7 to adjust the distillation system pressure to 0.03MPa and discharge non-condensable gas.
步骤2:进入馏出液收集罐6中的馏出液经馏出液输送泵8输送至氧化系统。馏出液先进入曝气装置9进行曝气,曝气气源由管道29进入曝气装置9,馏出液中低沸点成分经曝气后由管道28排出系统外;经曝气后的馏出液进入高级氧化反应器10,过氧化氢溶液由液体氧化剂加药泵11加入高级氧化反应器10,臭氧由管道31通入。馏出液经高级氧化后,分解产物及过量臭氧经管道33排出系统外,经高级氧化后的馏出液进入出水收集罐12并由出水输送泵13排出系统外,表1所示为本实施例经高级氧化后的馏出液水质情况。Step 2: The distillate entering the distillate collection tank 6 is transported to the oxidation system through the distillate transfer pump 8 . The distillate first enters the aeration device 9 for aeration. The aeration gas source enters the aeration device 9 through the pipeline 29. The low boiling point components in the distillate are aerated and discharged from the system through the pipeline 28; the distillate after aeration The effluent enters the advanced oxidation reactor 10, the hydrogen peroxide solution is added to the advanced oxidation reactor 10 through the liquid oxidant dosing pump 11, and the ozone is introduced through the pipeline 31. After the distillate undergoes advanced oxidation, the decomposition products and excess ozone are discharged from the system through pipeline 33. The distillate after advanced oxidation enters the effluent collection tank 12 and is discharged from the system by the effluent delivery pump 13. Table 1 shows this implementation An example of distillate water quality after advanced oxidation.
步骤3:蒸发系统内液相浓缩至设定指标[密度大于1.266g/cm 3]时,浓缩液经管道41进入结晶系统;进入结晶系统的浓缩液,经结晶分离器15进行固液分离后,上清液由管道43重新返回闪蒸罐3中;固液混合物进入沉盐器16,经沉盐的固液混合物,进入脱水设备17,得到柠檬酸亚铁、柠檬酸铁、柠檬酸亚铁铵、柠檬酸铁铵固体混合物及少量柠檬酸废液饱和液,柠檬酸亚铁、柠檬酸铁、柠檬酸亚铁铵、柠檬酸铁铵固体混合物具有高热值、含水量低的特点,随煤入炉燃烧。 Step 3: When the liquid phase in the evaporation system is concentrated to the set index [density greater than 1.266g/cm 3 ], the concentrated liquid enters the crystallization system through pipeline 41; the concentrated liquid entering the crystallization system is separated from solid and liquid by the crystallization separator 15 , the supernatant liquid returns to the flash tank 3 through the pipeline 43; the solid-liquid mixture enters the salt precipitator 16, and the solid-liquid mixture after settling the salt enters the dehydration equipment 17 to obtain ferrous citrate, ferric citrate, and ferrous citrate. Ferrous ammonium, ferric ammonium citrate solid mixture and a small amount of citric acid waste liquid saturated liquid, ferrous citrate, ferric citrate, ferrous ammonium citrate, ferric ammonium citrate solid mixture have the characteristics of high calorific value and low water content. Coal is fed into the furnace and burned.
表1实施例1经高级氧化后的馏出液水质情况Table 1 Example 1 Distillate water quality after advanced oxidation
项目project GB8978-1996一级排放标准GB8978-1996 Level 1 Emission Standard 馏出液测量值Distillate measurements
氨氮(以N计)/(mg/L)Ammonia nitrogen (calculated as N)/(mg/L) 1515 55
TOC/(mg/L)TOC/(mg/L) 2020 55
COD/(mg/L)COD/(mg/L) 100100 2020
实施例2:Example 2:
下面结合附图和具体实施方式对本申请作进一步详细说明。The present application will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示,一种电站锅炉有机酸化学清洗废液蒸馏-高级氧化处理系统,其包括:蒸馏系统、高级氧化系统、结晶系统。其中蒸馏系统包括:废液输送泵1、加热器2、闪蒸罐3、加药泵4、冷凝器5、馏出液收集罐6、真空泵7、馏出液输送泵8、浓缩液输送泵14及各设备间连接管道18,19,20,21,22,23,24,25,26,27,37,38,39,40,41;其中氧化系统包括:曝气装置9、高级氧化反应器10、液体氧化剂加药泵11、出水收集罐12、出水输送泵13及各设备间连接管道28,29,30,31,32,33,34,35,36;其中结晶系统包括:结晶分离器15、沉盐器16、脱水设备17及各设备间连接管道42,43,44,45,46,47;具体的结构连接关系与实施例相同,采用相同的系统。As shown in Figure 1, a power plant boiler organic acid chemical cleaning waste liquid distillation-advanced oxidation treatment system includes: a distillation system, an advanced oxidation system, and a crystallization system. The distillation system includes: waste liquid transfer pump 1, heater 2, flash tank 3, dosing pump 4, condenser 5, distillate collection tank 6, vacuum pump 7, distillate transfer pump 8, concentrate transfer pump 14 and connecting pipes 18, 19, 20, 21, 22, 23, 24, 25, 26, 27, 37, 38, 39, 40, 41; the oxidation system includes: aeration device 9, advanced oxidation reaction 10, liquid oxidant dosing pump 11, effluent collection tank 12, effluent transfer pump 13 and connecting pipes 28, 29, 30, 31, 32, 33, 34, 35, 36 between each equipment; the crystallization system includes: crystallization separation 15, salt precipitator 16, dehydration equipment 17 and connecting pipes 42, 43, 44, 45, 46, 47 between each equipment; the specific structural connection relationships are the same as those in the embodiment, and the same system is used.
本实施例采用的有机酸化学清洗废液为甲酸-羟基乙酸化学清洗废液。蒸馏系统工作压力0.03MPa,甲酸-羟基乙酸化学清洗废液温度为25℃。加热器2为间壁式换热器,热源为高温蒸汽(150℃~200℃),废液经加热器2加热后,进入闪蒸罐3内的液体温度为98.7℃,闪蒸罐3内部液位控制在30%至50%,顶部设置折流挡板、除沫器、旋风分离器;消泡剂用量为废液 量的0.05‰(质量分数);冷凝器5为水冷冷凝器,汽相冷凝后冷凝液温度为40℃。氧化系统中,曝气装置9气源为压缩空气,压力为0.1MPa,用量为20倍废液量(体积);高级氧化装置10为鼓泡塔反应器,使用的气体氧化剂为臭氧,用量为废液量的1‰(质量分数),液体氧化剂为30%过氧化氢溶液,用量为废液量的为0.5‰(质量分数);高级氧化装置10内部附有紫外光装置(紫外光强度0.01W/cm 2)。结晶系统中,结晶器15为旋风分离器,脱水设备17为离心机。 The organic acid chemical cleaning waste liquid used in this embodiment is formic acid-glycolic acid chemical cleaning waste liquid. The working pressure of the distillation system is 0.03MPa, and the temperature of the formic acid-glycolic acid chemical cleaning waste liquid is 25°C. Heater 2 is a dividing wall heat exchanger, and the heat source is high-temperature steam (150°C ~ 200°C). After the waste liquid is heated by heater 2, the temperature of the liquid entering flash tank 3 is 98.7°C. The liquid inside flash tank 3 The position is controlled at 30% to 50%, and a baffle, demister, and cyclone separator are installed on the top; the amount of defoaming agent is 0.05‰ (mass fraction) of the waste liquid amount; condenser 5 is a water-cooled condenser, vapor phase After condensation, the condensate temperature is 40°C. In the oxidation system, the gas source of the aeration device 9 is compressed air, the pressure is 0.1MPa, and the dosage is 20 times the waste liquid volume (volume); the advanced oxidation device 10 is a bubble tower reactor, and the gas oxidant used is ozone, and the dosage is The liquid oxidant is 30% hydrogen peroxide solution, and the dosage is 0.5‰ (mass fraction) of the waste liquid volume; the advanced oxidation device 10 is equipped with an ultraviolet light device (ultraviolet light intensity 0.01 W/cm 2 ). In the crystallization system, the crystallizer 15 is a cyclone separator, and the dehydration equipment 17 is a centrifuge.
基于上述电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统的处理方法,包括以下步骤:The treatment method based on the above distillation-oxidation treatment system for organic acid chemical cleaning waste liquid of power station boilers includes the following steps:
步骤1:电站锅炉甲酸-羟基乙酸化学清洗废液经废液输送泵1输送至蒸馏系统。经加热器2加热后,在闪蒸罐3中进行汽液分离,通过加药泵4加入消泡剂来控制泡沫。汽相经冷凝器5冷凝得到馏出液,馏出液储存于馏出液收集罐6中;液相经浓缩液输送泵14重新输送至加热器2中进行循环蒸发。馏出液收集罐6上部连接真空泵7,以此调节蒸馏系统压力0.03MPa并排出不凝气。Step 1: The formic acid-glycolic acid chemical cleaning waste liquid of the power station boiler is transported to the distillation system through the waste liquid transfer pump 1. After being heated by the heater 2, the vapor and liquid are separated in the flash tank 3, and a defoaming agent is added through the dosing pump 4 to control the foam. The vapor phase is condensed through the condenser 5 to obtain a distillate, which is stored in the distillate collection tank 6; the liquid phase is re-transported to the heater 2 through the concentrate delivery pump 14 for cyclic evaporation. The upper part of the distillate collection tank 6 is connected to a vacuum pump 7 to adjust the distillation system pressure to 0.03MPa and discharge non-condensable gas.
步骤2:进入馏出液收集罐6中的馏出液经馏出液输送泵8输送至氧化系统。馏出液先进入曝气装置9进行曝气,曝气气源由管道29进入曝气装置9,馏出液中低沸点成分经曝气后由管道28排出系统外;经曝气后的馏出液进入高级氧化反应器10,过氧化氢溶液由液体氧化剂加药泵11加入高级氧化反应器10,臭氧由管道31通入。馏出液经高级氧化后,分解产物及过量臭氧经管道33排出系统外,经高级氧化后的馏出液进入出水收集罐12并由出水输送泵13排出系统外,表2所示为本实施例经高级氧化后的馏出液水质情况。Step 2: The distillate entering the distillate collection tank 6 is transported to the oxidation system through the distillate transfer pump 8 . The distillate first enters the aeration device 9 for aeration. The aeration gas source enters the aeration device 9 through the pipeline 29. The low boiling point components in the distillate are aerated and discharged from the system through the pipeline 28; the distillate after aeration The effluent enters the advanced oxidation reactor 10, the hydrogen peroxide solution is added to the advanced oxidation reactor 10 through the liquid oxidant dosing pump 11, and the ozone is introduced through the pipeline 31. After the distillate undergoes advanced oxidation, the decomposition products and excess ozone are discharged from the system through pipeline 33. The distillate after advanced oxidation enters the effluent collection tank 12 and is discharged from the system by the effluent delivery pump 13. Table 2 shows this implementation An example of distillate water quality after advanced oxidation.
步骤3:蒸发系统内液相浓缩至设定指标(馏出液体积达到废液体积95%以上时),浓缩液经管道41进入结晶系统,进入结晶系统的浓缩液,经结晶分离器15进行固液分离后,上清液由管道43重新返回闪蒸罐3中;固液混合物进入沉盐器16,经沉盐的固液混合物,进入脱水设备17,得到甲酸亚铁、羟基乙酸亚铁、甲酸铁、羟基乙酸铁固体混合物及少量甲酸羟基乙酸饱和液,甲酸亚铁、羟基乙酸亚铁、甲酸铁、羟基乙酸铁固体混合物具有高热值、含水量低的特点,随煤入炉燃烧。Step 3: The liquid phase in the evaporation system is concentrated to the set index (when the distillate volume reaches more than 95% of the waste liquid volume), the concentrated liquid enters the crystallization system through pipeline 41, and the concentrated liquid entering the crystallization system passes through the crystallization separator 15. After the solid-liquid separation, the supernatant liquid returns to the flash tank 3 through the pipeline 43; the solid-liquid mixture enters the salt precipitator 16, and the solid-liquid mixture after settling the salt enters the dehydration equipment 17 to obtain ferrous formate and ferrous glycolate. , solid mixture of iron formate, iron glycolate and a small amount of saturated liquid of formic acid glycolate. The solid mixture of ferrous formate, ferrous glycolate, iron formate and iron glycolate has the characteristics of high calorific value and low water content, and is burned with the coal in the furnace.
表2实施例2经高级氧化后的馏出液水质情况Table 2 Example 2 Distillate water quality after advanced oxidation
项目project GB8978-1996一级排放标准GB8978-1996 Level 1 Emission Standard 馏出液测量值Distillate measurements
氨氮(以N计)/(mg/L)Ammonia nitrogen (calculated as N)/(mg/L) 1515 33
TOC/(mg/L)TOC/(mg/L) 2020 1010
COD/(mg/L)COD/(mg/L) 100100 4040
综上所示,本申请具有如下优点:In summary, this application has the following advantages:
1)与喷洒煤场并随煤入炉燃烧法相比,本系统具有处理效率高、无废液外溢风险、能耗低等优点。1) Compared with the method of spraying the coal field and burning it with the coal into the furnace, this system has the advantages of high processing efficiency, no risk of waste liquid spillage, and low energy consumption.
2)与絮凝沉降法相比,药剂用量小、固废产生少、出水水质达到GB8978-1996《污水综合排放标准》中规定的一级排放标准。2) Compared with the flocculation and sedimentation method, the dosage of chemicals is small, the solid waste is produced less, and the effluent water quality reaches the first-level discharge standard stipulated in GB8978-1996 "Integrated Wastewater Discharge Standard".
3)与单一高级氧化处理法相比,对废液水质要求低、适应性强,出水水质达到GB8978-1996《污水综合排放标准》中规定的一级排放标准。3) Compared with the single advanced oxidation treatment method, it has lower requirements for waste water quality and strong adaptability. The effluent water quality reaches the first-level discharge standard stipulated in GB8978-1996 "Integrated Wastewater Discharge Standard".
4)与单一蒸馏法相比,解决馏出液COD、氨氨等含量较高的问题。4) Compared with the single distillation method, it solves the problem of high COD and ammonia content in the distillate.
通过阅读上述描述,在所提供的示例之外的许多实施例和许多应用对本领域技术人员来说都将是显而易见的。因此,本教导的范围不应该参照上述描述来确定,而是应该参照前述权利要求以及这些权利要求所拥有的等价物的全部范围来确定。出于全面之目的,所有文章和参考包括专利申请和公告的公开都通过参考结合在本文中。在前述权利要求中省略这里公开的主题的任何方面并不是为了放弃该主体内容,也不应该认为申请人没有将该主题考虑为所公开的发明主题的一部分。Many embodiments and many applications beyond the examples provided will be apparent to those skilled in the art from reading the above description. The scope of the present teachings, therefore, should be determined, not with reference to the above description, but rather with reference to the foregoing claims, along with the full scope of equivalents to which such claims are entitled. For purposes of comprehensiveness, the disclosures of all articles and references, including patent applications and publications, are hereby incorporated by reference. The omission of any aspect of the subject matter disclosed herein from the preceding claims is not intended to be a disclaimer of such subject matter, nor should it be deemed that Applicant has failed to consider such subject matter to be part of the disclosed inventive subject matter.
以上内容是对本申请所作的进一步详细说明,不能认定本申请的具体实施方式仅限于此,对于本申请所属技术领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干简单的推演或替换,都应当视为属于本申请由所提交的权利要求书确定保护范围。The above content is a further detailed description of the present application, and it cannot be concluded that the specific implementation mode of the present application is limited to this. For those of ordinary skill in the technical field to which this application belongs, without departing from the concept of the present application, they can also make Several simple deductions or substitutions should be deemed to fall within the protection scope of this application as determined by the submitted claims.

Claims (10)

  1. 一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其特征在于,包括:蒸馏系统、氧化系统、结晶系统;A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system, which is characterized in that it includes: a distillation system, an oxidation system, and a crystallization system;
    所述蒸馏系统包括废液输送泵(1)、加热器(2)和闪蒸罐(3),废液输送泵(1)的出口经加热器(2)后与闪蒸罐(3)连接;闪蒸罐(3)汽相出口经冷凝器(5)后与馏出液收集罐(6)连接,闪蒸罐(3)液相出口经浓缩液输送泵(14)与加热器(2)入口连接;The distillation system includes a waste liquid transfer pump (1), a heater (2) and a flash tank (3). The outlet of the waste liquid transfer pump (1) is connected to the flash tank (3) through the heater (2). ; The vapor phase outlet of the flash tank (3) is connected to the distillate collection tank (6) through the condenser (5), and the liquid phase outlet of the flash tank (3) is connected to the heater (2) through the concentrate delivery pump (14) )Inlet connection;
    氧化系统包括:曝气装置(9)、高级氧化反应器(10)及出水收集罐(12);所述馏出液收集罐(6)液体出口经馏出液输送泵(8)与曝气装置(9)连接,曝气装置(9)的液体出口连接高级氧化反应器(10),高级氧化反应器(10)的液体出口连接出水收集罐(12);The oxidation system includes: an aeration device (9), an advanced oxidation reactor (10) and an effluent collection tank (12); the liquid outlet of the distillate collection tank (6) is connected to the aerator via a distillate transfer pump (8) The device (9) is connected, the liquid outlet of the aeration device (9) is connected to the advanced oxidation reactor (10), and the liquid outlet of the advanced oxidation reactor (10) is connected to the water collection tank (12);
    所述结晶系统包括:结晶分离器(15)、沉盐器(16)及脱水设备(17);所述浓缩液输送泵(14)连接结晶分离器(15),经结晶分离器(15)进行固液分离后,上清液由上清液管道(43)连接闪蒸罐(3);固液混合物进入沉盐器(16),沉盐器(16)出口连接脱水设备(17)。The crystallization system includes: a crystallization separator (15), a salt precipitator (16) and a dehydration equipment (17); the concentrated liquid delivery pump (14) is connected to the crystallization separator (15), and passes through the crystallization separator (15). After solid-liquid separation, the supernatant is connected to the flash tank (3) through the supernatant pipe (43); the solid-liquid mixture enters the salt precipitator (16), and the outlet of the salt precipitator (16) is connected to the dehydration equipment (17).
  2. 根据权利要求1所述的一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其特征在于,所述闪蒸罐(3)连接有用于加入消泡剂的加药泵(4);所述馏出液收集罐(6)的气体出口连接有真空泵(7)。A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system according to claim 1, characterized in that the flash tank (3) is connected to a dosing pump (4) for adding defoaming agent; The gas outlet of the distillate collection tank (6) is connected to a vacuum pump (7).
  3. 根据权利要求1所述的一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其特征在于,所述曝气装置(9)通过曝气气源管道(29)连接曝气气源,曝气装置(9)连接有第一排气管道(28)。A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system according to claim 1, characterized in that the aeration device (9) is connected to the aeration gas source through an aeration gas source pipe (29), The aeration device (9) is connected to a first exhaust pipe (28).
  4. 根据权利要求1所述的一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其特征在于,所述高级氧化反应器(10)连接有液体氧化剂加药泵(11),高级氧化反应器(10)通过气体管道(31)连接气体氧化剂源;高级氧化反应器(10)顶部设置第二排气管道(33);所述出水收集罐(12)连接出水输送泵(13)用于馏出液排出系统外。A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system according to claim 1, characterized in that the advanced oxidation reactor (10) is connected to a liquid oxidant dosing pump (11), and the advanced oxidation reaction The reactor (10) is connected to the gas oxidant source through the gas pipeline (31); a second exhaust pipe (33) is provided on the top of the advanced oxidation reactor (10); the water outlet collection tank (12) is connected to the water outlet pump (13) for The distillate is discharged out of the system.
  5. 根据权利要求1所述的一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其特征在于,所述废液包括:柠檬酸、甲酸、羟基乙酸、EDTA或EDTA盐的化学清洗废液。A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system according to claim 1, characterized in that the waste liquid includes: chemical cleaning waste liquid of citric acid, formic acid, glycolic acid, EDTA or EDTA salt .
  6. 根据权利要求1所述的一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其特征在于,所述加热器(2)为电加热器或间壁式换热器,热源为电力加热或高温蒸汽;闪蒸罐(3)内部设置有气液分离附件;冷凝器(5)为水冷或空冷冷凝器。A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system according to claim 1, characterized in that the heater (2) is an electric heater or a dividing wall heat exchanger, and the heat source is electric heating or High-temperature steam; the flash tank (3) is equipped with a gas-liquid separation accessory inside; the condenser (5) is a water-cooled or air-cooled condenser.
  7. 根据权利要求1所述的一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其特征在于,所述曝气装置(9)气源为压缩空气;所述曝气装置(9)气源为压缩空气,压力0.1~0.2MPa;高级氧化装置(10)为鼓泡塔反应器、板式塔反应器、降膜反应器或填料塔反应器;高级氧化装置(10)内部设置有紫外光装置;高级氧化反应器(10)使用的氧化剂为气体氧化剂、液体氧化剂或二者同时使用,气体氧化剂为臭氧,液体氧化剂为过氧化氢溶液或过硫酸铵溶液。A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system according to claim 1, characterized in that the air source of the aeration device (9) is compressed air; The source is compressed air with a pressure of 0.1~0.2MPa; the advanced oxidation device (10) is a bubble tower reactor, plate tower reactor, falling film reactor or packed tower reactor; the advanced oxidation device (10) is equipped with an ultraviolet light inside Device; the oxidant used in the advanced oxidation reactor (10) is a gas oxidant, a liquid oxidant, or both, the gas oxidant is ozone, and the liquid oxidant is a hydrogen peroxide solution or an ammonium persulfate solution.
  8. 根据权利要求1所述的一种电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统,其特征在于,所述结晶器(15)为旋风分离器,脱水设备(17)为离心机或压滤机。A power station boiler organic acid chemical cleaning waste liquid distillation-oxidation treatment system according to claim 1, characterized in that the crystallizer (15) is a cyclone separator, and the dehydration equipment (17) is a centrifuge or a filter press. machine.
  9. 一种基于权利要求1至8任一项所述的电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统的方法,其特征在于,包括以下步骤:A method based on the organic acid chemical cleaning of the waste liquid distillation-oxidation treatment system of a power plant boiler according to any one of claims 1 to 8, characterized in that it includes the following steps:
    电站锅炉有机酸化学清洗废液经废液输送泵(1)输送至蒸馏系统;经加热器(2)加热后,在闪蒸罐(3)中进行汽液分离,通过加药泵(4)加入消泡剂来控制泡沫;汽相经冷凝器(5)冷凝得到馏出液,馏出液储存于馏出液收集罐(6)中;液相经浓缩液输送泵(14)重新输送至加热器(2)中进行循环蒸发;The organic acid chemical cleaning waste liquid of the power station boiler is transported to the distillation system through the waste liquid transfer pump (1); after being heated by the heater (2), the vapor and liquid are separated in the flash tank (3), and passed through the dosing pump (4) Add defoaming agent to control foam; the vapor phase is condensed through the condenser (5) to obtain a distillate, which is stored in the distillate collection tank (6); the liquid phase is re-transported to Circular evaporation is performed in the heater (2);
    进入馏出液收集罐(6)中的馏出液经馏出液输送泵(8)输送至氧化系统;馏出液先进入,曝气装置(9)进行曝气,曝气气源进入曝气装置(9),馏出液 中低沸点成分经曝气后排出系统外;经曝气后的馏出液进入高级氧化反应器(10),液体氧化剂由液体氧化剂加药泵(11)加入高级氧化反应器(10),气体氧化剂通入;馏出液经高级氧化后,分解产物及过量气体氧化剂排出系统外,经高级氧化后的馏出液进入出水收集罐(12)并由出水输送泵(13)排出系统外;The distillate entering the distillate collection tank (6) is transported to the oxidation system through the distillate transfer pump (8); the distillate enters first, and the aeration device (9) performs aeration, and the aeration gas source enters the aeration system. Gas device (9), the low boiling point components in the distillate are aerated and discharged out of the system; the aerated distillate enters the advanced oxidation reactor (10), and the liquid oxidant is added by the liquid oxidant dosing pump (11) In the advanced oxidation reactor (10), the gaseous oxidant is introduced; after the distillate undergoes advanced oxidation, the decomposition products and excess gaseous oxidant are discharged from the system, and the distillate after advanced oxidation enters the effluent collection tank (12) and is transported by the effluent The pump (13) discharges out of the system;
    蒸发系统内液相浓缩至设定指标时,浓缩液排出系统外或进入结晶系统;进入结晶系统的浓缩液,经结晶分离器(15)进行固液分离后,上清液重新返回闪蒸罐(3)中;固液混合物进入沉盐器(16),经沉盐的固液混合物,进入脱水设备(17),得到有机酸盐类晶体及有机酸废液饱和液。When the liquid phase in the evaporation system is concentrated to the set index, the concentrated liquid is discharged out of the system or enters the crystallization system; after the concentrated liquid entering the crystallization system is separated from solid and liquid by the crystallization separator (15), the supernatant liquid returns to the flash tank. In (3); the solid-liquid mixture enters the salt precipitator (16), and the solid-liquid mixture that has precipitated salt enters the dehydration equipment (17) to obtain organic acid salt crystals and organic acid waste liquid saturated liquid.
  10. 根据权利要求9所述的电站锅炉有机酸化学清洗废液蒸馏-氧化处理系统的方法,蒸发系统工作压力-0.1~0.1MPa,废液温度5℃~95℃,经加热器(2)后,进入闪蒸罐(3)内液体温度30℃~110℃,冷凝液温度5℃~60℃。According to the method for chemical cleaning of waste liquid distillation and oxidation treatment system of power plant boiler with organic acid according to claim 9, the working pressure of the evaporation system is -0.1~0.1MPa, the temperature of the waste liquid is 5°C~95°C, and after passing through the heater (2), The temperature of the liquid entering the flash tank (3) is 30°C to 110°C, and the temperature of the condensate is 5°C to 60°C.
PCT/CN2022/136157 2022-04-28 2022-12-02 Distillation-oxidation treatment system and method for waste liquid from organic acid chemical cleaning of power station boiler WO2023207098A1 (en)

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