WO2023197533A1 - Automatic disinfection system used in box transportation and method for controlling same - Google Patents

Automatic disinfection system used in box transportation and method for controlling same Download PDF

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WO2023197533A1
WO2023197533A1 PCT/CN2022/121176 CN2022121176W WO2023197533A1 WO 2023197533 A1 WO2023197533 A1 WO 2023197533A1 CN 2022121176 W CN2022121176 W CN 2022121176W WO 2023197533 A1 WO2023197533 A1 WO 2023197533A1
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box
flipping
conveyor belt
way
sterilization
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PCT/CN2022/121176
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French (fr)
Chinese (zh)
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彭梅青
谭影
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彭梅青
谭影
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Priority claimed from CN202210370606.9A external-priority patent/CN114771978B/en
Priority claimed from CN202210582788.6A external-priority patent/CN114832128B/en
Application filed by 彭梅青, 谭影 filed Critical 彭梅青
Publication of WO2023197533A1 publication Critical patent/WO2023197533A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/02Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using physical phenomena
    • A61L2/08Radiation
    • A61L2/10Ultra-violet radiation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/16Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor using chemical substances
    • A61L2/18Liquid substances or solutions comprising solids or dissolved gases
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/24Apparatus using programmed or automatic operation
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61LMETHODS OR APPARATUS FOR STERILISING MATERIALS OR OBJECTS IN GENERAL; DISINFECTION, STERILISATION OR DEODORISATION OF AIR; CHEMICAL ASPECTS OF BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES; MATERIALS FOR BANDAGES, DRESSINGS, ABSORBENT PADS OR SURGICAL ARTICLES
    • A61L2/00Methods or apparatus for disinfecting or sterilising materials or objects other than foodstuffs or contact lenses; Accessories therefor
    • A61L2/26Accessories or devices or components used for biocidal treatment
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B55/00Preserving, protecting or purifying packages or package contents in association with packaging
    • B65B55/02Sterilising, e.g. of complete packages
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/28Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines

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  • Health & Medical Sciences (AREA)
  • Veterinary Medicine (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Animal Behavior & Ethology (AREA)
  • General Health & Medical Sciences (AREA)
  • Public Health (AREA)
  • Epidemiology (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Apparatus For Disinfection Or Sterilisation (AREA)

Abstract

Provided are an automatic disinfection system used in box transportation and a method for controlling same. The automatic disinfection system comprises at least two conveying belts. Each conveying belt is provided with a disinfection channel (9). A box (6) is disinfected and sterilized when passing through the disinfection channel (9). Between the two conveying belts, a turning mechanism is provided, such that the box (6) conveyed by one conveying belt is transferred to the other conveying belt after the box is turned by 90°. The disinfection system can achieve complete disinfection and sterilization of the six faces of the box by means of turning with a plurality of turning mechanisms. The whole disinfection process is automated.

Description

一种箱体运输中使用的全自动消毒系统及其控制方法A fully automatic disinfection system used in box transportation and its control method 技术领域Technical field
本发明涉及一种消毒系统及其控制方法,尤其是涉及一种箱体运输中使用的全自动消毒系统及其控制方法。The present invention relates to a sterilization system and a control method thereof, in particular to a fully automatic sterilization system used in box transportation and a control method thereof.
背景技术Background technique
2021年,我国快递业务量达1083亿件,同比增长29.9%。快递业蓬勃发展,不仅有利于制造业通过两业融合实现降本增效,更在走出去的步伐中助力“国货出海”,支撑跨境商品流动更便利,为行业内外带来更多机遇。In 2021, my country's express delivery business volume reached 108.3 billion pieces, a year-on-year increase of 29.9%. The booming development of the express delivery industry not only helps the manufacturing industry to reduce costs and increase efficiency through the integration of the two industries, but also helps "domestic goods go overseas" in the process of going global, supports more convenient cross-border commodity flows, and brings more opportunities to both inside and outside the industry.
疫情下的物流行业显得尤为重要,是保证生活和经济运行的基本手段。但是,针对更加严格的防疫措施,需要对包裹和箱体进行外表面消毒,如果通过人工进行消毒,存在消毒效率低下,无法满足物流正常输送的要求。同时人工消毒存在消毒不完全,无法做到全面消毒,存在不安全的隐患。The logistics industry is particularly important during the epidemic, as it is the basic means to ensure the operation of life and economy. However, in view of more stringent epidemic prevention measures, the outer surfaces of packages and boxes need to be disinfected. If disinfection is carried out manually, the disinfection efficiency will be low and cannot meet the requirements of normal logistics transportation. At the same time, manual disinfection is incomplete and cannot achieve comprehensive disinfection, which poses unsafe risks.
现有物流行业对箱体进行消毒,但是存在以下技术问题:(1)通过人工进行消毒,存在消毒效率低下,无法满足物流正常输送的要求。(2)人工消毒存在消毒不完全,无法做到全面消毒,存在不安全的隐患。(3)包裹数量巨大,消毒设备的自动化程度不高无法满足消毒要求。(4)包裹消毒效果不好,不能对箱体包裹各个面进行有效杀毒。The existing logistics industry disinfects boxes, but there are the following technical problems: (1) Manual disinfection has low disinfection efficiency and cannot meet the requirements of normal logistics transportation. (2) Manual disinfection may result in incomplete disinfection, inability to achieve comprehensive disinfection, and potential safety hazards. (3) The number of packages is huge, and the degree of automation of the disinfection equipment is not high enough to meet the disinfection requirements. (4) The package disinfection effect is not good, and all sides of the box package cannot be effectively disinfected.
发明内容Contents of the invention
本发明设计了一种箱体运输中使用的全自动消毒系统及其控制方法,其解决的技术问题是:(1)通过人工进行消毒,存在消毒效率低下,无法满足物流正常输送的要求。(2)人工消毒存在消毒不完全,无法做到全面消毒,存在不安全的隐患。The present invention designs a fully automatic disinfection system and its control method used in box transportation. The technical problems it solves are: (1) Manual disinfection has low disinfection efficiency and cannot meet the requirements of normal logistics transportation. (2) Manual disinfection may result in incomplete disinfection, inability to achieve comprehensive disinfection, and potential safety hazards.
为了解决上述存在的技术问题,本发明采用了以下方案:In order to solve the above-mentioned technical problems, the present invention adopts the following solutions:
一种箱体运输中使用的全自动消毒系统,包括至少两个传送带,每个传送带上都设有杀毒通道,箱体穿过杀毒通道被消毒灭菌,两个传送带之间通过翻转机构进行衔接使得一个传送带上的箱体转移至另外一个传送带上,并且箱体翻转90°。A fully automatic disinfection system used in box transportation, including at least two conveyor belts. Each conveyor belt is provided with a sterilization channel. The box passes through the sterilization channel to be disinfected and sterilized. The two conveyor belts are connected by a flipping mechanism. The boxes on one conveyor belt are transferred to another conveyor belt, and the boxes are turned 90°.
优选地,传送带为三个并且以“T”字形摆放时,翻转机构为双向翻转机构能够使得箱体向左或向右翻转并且进入对应的传送带。Preferably, when there are three conveyor belts and they are arranged in a "T" shape, the flipping mechanism is a two-way flipping mechanism that can flip the box to the left or right and enter the corresponding conveyor belt.
优选地,传送带为三个并且以“L”字形摆放时,翻转机构为双向翻转机构并且为两个,相邻两个传送带之间设有一个翻转机构,箱体以“L”字形轨迹移动,并且在通过两个翻转机构翻转之后能够实现箱体六面的全杀毒。Preferably, when there are three conveyor belts and they are arranged in an "L" shape, the turning mechanism is a two-way turning mechanism and there are two. There is a turning mechanism between two adjacent conveyor belts, and the box moves in an "L" shaped trajectory. , and after flipping through the two flipping mechanisms, full disinfection of the six sides of the box can be achieved.
优选地,双向翻转机构包括气缸、水平驱动件、双向翻转板、第一轴限位机构以及第二轴限位机构,气缸驱动水平驱动件水平移动,水平驱动件两端分别设置第一齿条和第二齿条,双向翻转板两端对应的设置第一齿轮和第二齿轮;第一齿条水平移动将第二轴限位机构与第二齿轮的第二连接轴限位结构进行释放,使得第一齿条能够作用第一齿轮和双向翻转板旋转,同时第一轴限位机构将第一齿轮的第一连接轴进行限位避免轴上窜;第二齿条水平移动将第一轴限位机构与第一齿轮的第一连接轴限位结构进行释放,使得第二齿条能够作用第二齿轮和双向翻转板旋转,同时第二轴限位机构将第二齿轮的第二连接轴进行限位避免轴上窜。Preferably, the two-way flipping mechanism includes a cylinder, a horizontal driving member, a two-way flipping plate, a first axis limiting mechanism and a second axis limiting mechanism. The cylinder drives the horizontal driving member to move horizontally, and first racks are respectively provided at both ends of the horizontal driving member. and the second rack, the first gear and the second gear are arranged correspondingly at both ends of the bidirectional flip plate; the horizontal movement of the first rack releases the second connecting axis limiting structure of the second axis limiting mechanism and the second gear, The first rack can rotate due to the action of the first gear and the two-way flipping plate, and at the same time, the first axis limiting mechanism limits the first connecting shaft of the first gear to prevent the shaft from jumping up; the second rack moves horizontally to move the first axis The limiting mechanism and the first connecting shaft limiting structure of the first gear are released, so that the second rack can act on the second gear and the two-way flip plate to rotate, and at the same time, the second shaft limiting mechanism moves the second connecting shaft of the second gear. Use limits to prevent shaft movement.
优选地,第一轴限位机构包括第一底座、第一移动板、第一移动限位块、第一复位弹簧以及第一支撑槽,第一支撑槽由于支撑第一连接轴,第一底座设有通孔,第一移动限位块能够在通孔中移动从而位于第一支撑槽上方阻挡第一连接轴或远离第一支撑槽释放第一连接轴;第一移动限位块与第一移动板连接,第一移动板能够被第一齿条推动使得第一移动限位块远离第一支撑槽;第一移动板与底座之间设有第一复位弹簧。Preferably, the first axis limiting mechanism includes a first base, a first moving plate, a first moving limiting block, a first return spring and a first supporting groove. Since the first supporting groove supports the first connecting shaft, the first base A through hole is provided, and the first moving limit block can move in the through hole to be located above the first support groove to block the first connecting shaft or away from the first supporting groove to release the first connecting shaft; the first moving limiting block and the first moving limit block are The plates are connected, and the first moving plate can be pushed by the first rack so that the first moving limiting block is away from the first support groove; a first return spring is provided between the first moving plate and the base.
优选地,第二轴限位机构包括第二底座、第二移动板、第二移动限位块、第二复位弹簧以及第二支撑槽,第二支撑槽由于支撑第二连接轴,第二底座设有通孔,第二移动限位块能够在通孔中移动从而位于第二支撑槽上方阻挡第二连接轴或远离第二支撑槽释放第二连接轴;第二移动限位块与第二移动板连接,第二移动板能够被第二齿条推动使得第二移动限位块远离第二支撑槽;第二移动板与底座之间设有第二复位弹簧。Preferably, the second axis limiting mechanism includes a second base, a second moving plate, a second moving limiting block, a second return spring and a second supporting groove. Since the second supporting groove supports the second connecting shaft, the second base A through hole is provided, and the second moving limit block can move in the through hole to be located above the second support groove to block the second connecting shaft or away from the second supporting groove to release the second connecting shaft; the second moving limiting block and the second moving limit block are The second moving plate can be pushed by the second rack to move the second moving limiting block away from the second support groove; a second return spring is provided between the second moving plate and the base.
优选地,第一齿轮与双向翻转板通过第一连接轴连接,第二齿轮与双向翻转板通过第二连接轴连接;双向翻转板表面设有多个具体弹性的缓冲导向件确保箱体在翻转过程中平缓落下。Preferably, the first gear and the two-way flipping plate are connected through a first connecting shaft, and the second gear and the two-way flipping plate are connected through a second connecting shaft; a plurality of specific elastic buffer guides are provided on the surface of the two-way flipping plate to ensure that the box is flipped Fall gently in the process.
优选地,缓冲导向件包括一个或多个缓冲导向轮串联,箱体能够顺着缓冲导向轮滑至传送带上;缓冲导向件上设有压力传感器,当翻转过程的箱体触发第二压力传感器时,控制器根据触发信号降低气缸的气缸杆移动速度从而确保翻转的平稳进行。Preferably, the buffer guide includes one or more buffer guide wheels in series, and the box can slide along the buffer guide wheels to the conveyor belt; the buffer guide is provided with a pressure sensor, and when the box during the flipping process triggers the second pressure sensor, The controller reduces the moving speed of the cylinder rod of the cylinder according to the trigger signal to ensure smooth flipping.
一种箱体运输中使用的全自动消毒系统的控制方法,包括以下步骤:A control method for a fully automatic disinfection system used in box transportation, including the following steps:
步骤11、箱体在第一传送带上移动,通过杀毒通道时,其顶面、左面和右面被杀毒通道内壁的杀毒装置消毒灭菌;杀毒装置为紫外线杀毒装置或消毒剂喷洒装置; Step 11. The box moves on the first conveyor belt. When passing through the sterilization channel, its top, left and right sides are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel; the sterilization device is an ultraviolet sterilization device or a disinfectant spray device;
步骤12、箱体进入到双向翻转机的双向翻转板上,双向翻转板上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板翻转并且掉落至第二传送带上; Step 12. The box enters the two-way flipping plate of the two-way flipping machine. The first pressure sensor on the two-way flipping plate senses and sends a signal to the controller. The controller causes the two-way flipping plate to flip and drop to the third position according to the agreed flipping direction. 2 on the conveyor belt;
步骤13、箱体在第二传送带上移动,通过杀毒通道时,其正面、背面和右面被杀毒通道内壁的杀毒装置消毒灭菌; Step 13. When the box moves on the second conveyor belt and passes through the sterilization channel, its front, back and right sides are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel;
步骤14、箱体进入到另一双向翻转机的双向翻转板上,双向翻转板上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板翻转并且掉落至第三传送带上; Step 14. The box enters the two-way flipping plate of another two-way flipping machine. The first pressure sensor on the two-way flipping plate senses and sends a signal to the controller. The controller makes the two-way flipping plate flip and fall according to the agreed flipping direction. to the third conveyor belt;
步骤15、箱体在第三传送带上移动,通过杀毒通道时,其正面、 背面和底面被杀毒通道内壁的杀毒装置消毒灭菌,完成箱体的六面杀毒;Step 15. The box moves on the third conveyor belt. When passing through the sterilization channel, its front, back and bottom surfaces are disinfected and sterilized by the sterilization device on the inner wall of the anti-virus channel, completing the six-sided sterilization of the box;
一种箱体运输中使用的全自动消毒系统的控制方法,包括以下步骤:A control method for a fully automatic disinfection system used in box transportation, including the following steps:
步骤21、箱体在第一传送带上移动,通过杀毒通道时,其顶面、左面和右面被杀毒通道内壁的杀毒装置消毒灭菌;Step 21: When the box moves on the first conveyor belt and passes through the sterilization channel, its top, left and right surfaces are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel;
步骤22、箱体进入到权利要求4-8中任何一项所述的双向翻转机的双向翻转板上,双向翻转板上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板翻转并且掉落至第二传送带上; Step 22. The box enters the two-way flipping plate of the two-way flipping machine according to any one of claims 4 to 8. The first pressure sensor on the two-way flipping plate senses and sends a signal to the controller, and the controller follows the agreed The flipping direction causes the two-way flipping plate to flip and fall onto the second conveyor belt;
另一箱体进入到权利要求4-8中任何一项所述的双向翻转机的双向翻转板上,双向翻转板上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板翻转并且掉落至第四传送带上;Another box enters the two-way flipping plate of the two-way flipping machine according to any one of claims 4-8. The first pressure sensor on the two-way flipping plate senses and sends a signal to the controller, and the controller flips according to the agreed The direction causes the two-way flipping plate to flip over and fall onto the fourth conveyor belt;
步骤23、箱体在第二传送带上移动,通过杀毒通道时,其正面、背面和右面被杀毒通道内壁的杀毒装置消毒灭菌;Step 23: When the box moves on the second conveyor belt and passes through the sterilization channel, its front, back and right sides are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel;
另一箱体在第四传送带上移动,通过杀毒通道时,其正面、背面和左面被杀毒通道内壁的杀毒装置消毒灭菌。Another box moves on the fourth conveyor belt. When passing through the sterilization channel, its front, back and left sides are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel.
优选地,步骤12、步骤14以及步骤22中,当翻转过程的箱体触发缓冲导向件上的第二压力传感器时,控制器根据触发信号降低气缸的气缸杆移动速度从而确保翻转的平稳进行。Preferably, in steps 12, 14 and 22, when the box during the flipping process triggers the second pressure sensor on the buffer guide, the controller reduces the moving speed of the cylinder rod of the cylinder according to the trigger signal to ensure smooth progress of the flipping.
一种箱体包裹全自动消毒灭菌装置,包括密闭消毒室,密闭消毒室内壁上设有紫外线发射器,其特征在于:在密闭消毒室设有低位入口、低位出口和高位出口,低位传送带将待消毒灭菌的包裹箱体从低位入口输入,重量超标的包裹箱体通过低位传送带直接从低位出口输出,重量未超标的包裹箱体通过翻转抬升机构从低位传送带转移到高位传送带同时使得包裹箱体的底面由隐藏面变成暴露面能够被紫外线发射器照射,重量未超标的包裹箱体通过高位出口输出。A fully automatic sterilization and sterilization device for box packaging, including a closed sterilization chamber. An ultraviolet emitter is provided on the wall of the closed sterilization chamber. It is characterized in that: the closed sterilization chamber is provided with a low entrance, a low exit and a high exit, and a low conveyor belt Parcel boxes to be disinfected and sterilized are input from the low entrance. Parcel boxes that exceed the weight are directly output from the low exit through the low conveyor belt. Parcel boxes that do not exceed the weight are transferred from the low conveyor belt to the high conveyor belt through the flipping and lifting mechanism. At the same time, the parcel boxes The bottom surface of the body changes from a hidden surface to an exposed surface that can be irradiated by the ultraviolet emitter, and the package boxes whose weight does not exceed the standard are output through the high-level exit.
优选地,翻转抬升机构包括支架,在支架上开有弧形导向槽,弧形导向槽包括水平段、弧形段以及垂直段,水平段通过弧形段与垂直段连接,水平段位置高于垂直段;抬升臂一端设有吸盘,吸盘通过负压吸附固定包裹箱体;抬升臂另一端与伸缩气缸杆连接,两者的连接部位于弧形导向槽中,气缸固定在支架上;抬升臂位于支架的一侧,伸缩气缸杆和气缸位于支架的另一侧;伸缩气缸杆伸长或缩短时使得抬升臂沿着弧形导向槽移动,抬升臂能够从水平或垂直位置进行切换从而将低位传送带上的包裹箱体翻转90°转移至高位传送带。Preferably, the flipping and lifting mechanism includes a bracket, and an arc-shaped guide groove is opened on the bracket. The arc-shaped guide groove includes a horizontal section, an arc section and a vertical section. The horizontal section is connected to the vertical section through the arc section, and the horizontal section is positioned higher than Vertical section; one end of the lifting arm is equipped with a suction cup, which fixes the wrapped box through negative pressure adsorption; the other end of the lifting arm is connected to the telescopic cylinder rod, the connection between the two is located in the arc guide groove, and the cylinder is fixed on the bracket; lifting arm Located on one side of the bracket, the telescopic cylinder rod and cylinder are located on the other side of the bracket; when the telescopic cylinder rod is extended or shortened, the lifting arm moves along the arc guide groove, and the lifting arm can be switched from a horizontal or vertical position to move the low position The parcel boxes on the conveyor belt are turned 90° and transferred to the high-level conveyor belt.
优选地,低位传送带包括多个第一皮带轮,传动机构作用一个或多个第一皮带轮旋转从而使得低位传送带能够循环旋转并形成上、下皮带结构,在上皮带与下皮带之间空间内设有第一称重传感器,第一压辊的上支撑点顶住上皮带,第一压辊的下支撑点固定在第一称重传感器上,第一称重传感器固定在第一安装平台上;当上皮带受到包裹箱体挤压变形后通过第一压辊感应第一称重传感器上从而判断包裹箱体重量是否超标。Preferably, the low conveyor belt includes a plurality of first pulleys, and the transmission mechanism rotates one or more first pulleys so that the low conveyor belt can rotate cyclically and form an upper and lower belt structure. There is a space between the upper belt and the lower belt. For the first load cell, the upper support point of the first pressure roller bears against the upper belt, the lower support point of the first pressure roller is fixed on the first load cell, and the first load cell is fixed on the first installation platform; when After the upper belt is squeezed and deformed by the parcel box, it is sensed by the first pressure roller on the first weighing sensor to determine whether the weight of the parcel box exceeds the standard.
优选地,第一安装平台为第一U型支架,第一U型支架的两个垂直部与地面连接,第一U型支架的水平部穿过上皮带与下皮带之间空间,第一称重传感器固定在第一U型支架顶部。Preferably, the first installation platform is a first U-shaped bracket, two vertical parts of the first U-shaped bracket are connected to the ground, and a horizontal part of the first U-shaped bracket passes through the space between the upper belt and the lower belt, and the first scale The heavy sensor is fixed on the top of the first U-shaped bracket.
优选地,高位传送带包括多个第二皮带轮,传动机构作用一个或多个第二皮带轮旋转从而使得高位传送带能够循环旋转并形成上、下皮带结构,在上皮带与下皮带之间空间内设有第二称重传感器,第二压辊的上支撑点顶住上皮带,第二压辊的下支撑点固定在第二称重传感器上,第二称重传感器固定在第二安装平台上;当上皮带受到包裹箱体挤压变形后通过第二压辊感应第二称重传感器上从而判断包裹箱体在抬升翻转过程中是否存在掉落物品。Preferably, the high-level conveyor belt includes a plurality of second pulleys, and the transmission mechanism rotates one or more second pulleys so that the high-level conveyor belt can rotate cyclically and form an upper and lower belt structure. There is a space between the upper belt and the lower belt. For the second load cell, the upper support point of the second pressure roller bears against the upper belt, the lower support point of the second pressure roller is fixed on the second load cell, and the second load cell is fixed on the second installation platform; when After the upper belt is squeezed and deformed by the parcel box, it is sensed by the second pressure roller on the second weighing sensor to determine whether there are dropped items during the lifting and flipping process of the parcel box.
优选地,第二安装平台为第二U型支架,第二U型支架的两个垂直部与地面连接,第二U型支架的水平部穿过上皮带与下皮带之间空间,第二称重传感器固定在第二U型支架顶部。Preferably, the second installation platform is a second U-shaped bracket, the two vertical parts of the second U-shaped bracket are connected to the ground, the horizontal part of the second U-shaped bracket passes through the space between the upper belt and the lower belt, and the second scale The heavy sensor is fixed on the top of the second U-shaped bracket.
优选地,包括控制单元,该控制单元接收第一称重传感器和第二称重传感器输出的信号,从而决定是否启动翻转抬升机构。Preferably, it includes a control unit that receives signals output from the first load sensor and the second load sensor to determine whether to start the flipping and lifting mechanism.
优选地,吸盘底部设有压力传感器,控制单元根据该压力传感器输出的数值判断吸盘与包裹箱体是否充分接触。Preferably, a pressure sensor is provided at the bottom of the suction cup, and the control unit determines whether the suction cup is in full contact with the wrapping box based on the value output by the pressure sensor.
一种箱体包裹全自动消毒灭菌装置的控制方法,包括以下步骤:A control method for a fully automatic disinfection and sterilization device for box wrapping, including the following steps:
步骤1、待消毒灭菌的包裹箱体通过低位传送带从低位入口进入密闭消毒室,密闭消毒室内壁的紫外线发射器对包裹箱体表面进行消毒灭菌; Step 1. The package box to be disinfected enters the airtight disinfection chamber from the low entrance through the low conveyor belt, and the ultraviolet emitter on the wall of the airtight disinfection chamber disinfects and sterilizes the surface of the package box;
步骤2、当包裹箱体移动至第一称重传感器上方时,包裹箱体通过第一压辊作用第一称重传感器;Step 2: When the wrapping box moves above the first weighing sensor, the wrapping box acts on the first weighing sensor through the first pressure roller;
步骤3、控制单元通过第一称重传感器输出的信号判断包裹箱体为重量未超标或超标;当包裹箱体重量超标而无法被翻转抬升机构翻转抬升时,控制单元使得其直接从低位出口离开密闭消毒室; Step 3. The control unit determines that the weight of the parcel box does not exceed the standard or exceeds the standard through the signal output by the first weighing sensor; when the weight of the parcel box exceeds the standard and cannot be flipped and lifted by the flipping and lifting mechanism, the control unit causes it to leave directly from the low exit. Closed disinfection room;
步骤4、当重量未超标的包裹箱体移动至翻转抬升机构下方时,控制单元启动翻转抬升机构的气缸,伸缩气缸杆缩短从而使得抬升臂向垂直下移动,当吸盘底部的压力传感器输出给控制单元的数值达到预设值时,表明吸盘与包裹箱体充分接触; Step 4. When the package box whose weight does not exceed the standard moves under the flipping and lifting mechanism, the control unit starts the cylinder of the flipping and lifting mechanism. The telescopic cylinder rod shortens so that the lifting arm moves vertically downward. When the pressure sensor at the bottom of the suction cup outputs to the control When the value of the unit reaches the preset value, it indicates that the suction cup is in full contact with the wrapping box;
步骤5、控制单元启动负压装置,吸盘将包裹箱体吸附牢固; Step 5. The control unit activates the negative pressure device, and the suction cup firmly absorbs the wrapped box;
步骤6、控制单元控制伸缩气缸杆变长从而使得抬升臂沿着弧形导向槽从垂直定位状态变为水平高位状态,包裹箱体翻转90°后位于高位传送带上方;Step 6. The control unit controls the length of the telescopic cylinder rod so that the lifting arm changes from the vertical positioning state to the horizontal high position along the arc guide groove. The parcel box is then flipped 90° and positioned above the high conveyor belt;
步骤7、关闭负压装置,翻转90°的包裹箱体掉在高位传送带上,高位传送带启动,将包裹箱体送出密闭消毒室,同时包裹箱体的六面都被消毒灭菌。 Step 7. Turn off the negative pressure device, turn the parcel box 90° and drop it on the high-level conveyor belt. The high-level conveyor belt starts and sends the parcel box out of the airtight sterilization room. At the same time, all six sides of the parcel box are disinfected and sterilized.
优选地,步骤7中第二称重传感器被包裹箱体感应,控制单元通过第二称重传感器输出的信号与第一称重传感器输出的信号进行比对,如果两者输出的信号表明两者重量相同或两者重量在误差范围内,表明包裹箱体未破损掉落物品;如果两者输出的信号表明两者重量不同 或两者重量在误差范围之外,表明包裹箱体破损掉落物品,控制单元作出报警。Preferably, in step 7, the second load sensor is sensed by the wrapped box, and the control unit compares the signal output by the second load sensor with the signal output by the first load sensor. If the signals output by the two indicate that both If the weights are the same or the weights are within the error range, it indicates that the parcel box is not damaged and the items are dropped; if the signals output by the two indicate that the weights are different or the weights are outside the error range, it indicates that the parcel box is damaged and the items are dropped. , the control unit issues an alarm.
该箱体运输中使用的全自动消毒系统及其控制方法具有以下有益效果:The fully automatic disinfection system and its control method used in the transportation of the box have the following beneficial effects:
(1)本发明通过多个翻转机构进行翻转就可以实现箱体六面全面消毒杀菌,并且整个杀毒过程都是高度自动化实现。(1) The present invention can achieve comprehensive disinfection and sterilization on all six sides of the box through multiple turning mechanisms, and the entire sterilization process is highly automated.
(2)本发明中双向翻转机构可以实现两个方向的翻转,因而可以对箱体进行分类使得箱体通过不同的杀毒通道,提高了消毒效率,即使一个消毒通道出现故障也不影响整个系统的正常工作。(2) The two-way flipping mechanism in the present invention can realize flipping in two directions, so the boxes can be classified so that the boxes pass through different sterilization channels, which improves the disinfection efficiency. Even if one disinfection channel fails, it will not affect the entire system. normal work.
(3)本发明当翻转过程的箱体触发缓冲导向件上的第二压力传感器时,控制器根据触发信号降低气缸的气缸杆移动速度从而确保翻转的平稳进行。(3) In the present invention, when the box during the flipping process triggers the second pressure sensor on the buffer guide, the controller reduces the moving speed of the cylinder rod of the cylinder according to the trigger signal to ensure smooth progress of the flipping.
(4)本发明中的缓冲导向件为弹性材质,因而其不会阻挡箱体落入传送带上。(4) The buffer guide in the present invention is made of elastic material, so it will not prevent the box from falling onto the conveyor belt.
(5)本发明通过翻转抬升结构实现了包裹箱体的六面全暴露,可以被紫外线进行全面杀毒,避免了杀毒死角的出现,确保了消毒灭菌的质量和高效。(5) The present invention achieves full exposure of all six sides of the package box through the flipping and lifting structure, which can be fully sterilized by ultraviolet rays, avoids the occurrence of sterilization dead corners, and ensures the quality and efficiency of disinfection and sterilization.
(6)本发明不仅仅对包裹箱体六面进行全面的和充分的杀毒,而且还可以对重量不同的包裹进行区别,避免翻转过程中由于包裹箱体重量过大而导致事故的发生,造成财产的损失。(6) The present invention not only comprehensively and fully disinfects the six sides of the package box, but also can distinguish packages with different weights to avoid accidents caused by excessive weight of the package box during the flipping process. Damage to property.
(7)本发明通过两个称重传感器的相互配合,不仅仅可以对不同重量的包裹进行区别,而且还可以在密闭环境中对包裹箱体的翻转是否安全进行判断,避免了箱体在翻转过程中出现物品掉落而无法及时发现的出现。(7) Through the cooperation of two weighing sensors, the present invention can not only distinguish packages of different weights, but also determine whether the flipping of the package box is safe in a closed environment, avoiding the need for the box to flip over. Items may fall during the process and cannot be discovered in time.
附图说明Description of the drawings
图1:本发明中双向翻转结构未工作状态示意图;Figure 1: Schematic diagram of the non-working state of the bidirectional flipping structure in the present invention;
图2:本发明中双向翻转结构向左翻转工作状态示意图;Figure 2: Schematic diagram of the left-turning working state of the bidirectional flipping structure in the present invention;
图3:本发明中双向翻转结构向右翻转工作状态示意图;Figure 3: Schematic diagram of the right-turning working state of the bidirectional flipping structure in the present invention;
图4:本发明中双向翻转板俯视图;Figure 4: Top view of the two-way flipping plate in the present invention;
图5:本发明中双向翻转板支持箱体示意图;Figure 5: Schematic diagram of the two-way flip plate supporting box in the present invention;
图6:本发明中缓冲导向件的结构示意图;Figure 6: Structural diagram of the buffer guide in the present invention;
图7:本发明箱体运输中使用的全自动消毒系统俯视图。Figure 7: Top view of the fully automatic disinfection system used in box transportation according to the present invention.
附图标记说明:Explanation of reference symbols:
1—气缸;11—连接件;2—水平驱动件;21—第一齿条;22—第二齿条;3—双向翻转板;31—第一齿轮;32—第一连接轴;33—第二齿轮;34—第二连接轴;4—第一轴限位机构;41—第一移动限位块;42—第一移动板;43—第一复位弹簧;44—第一支撑槽;5—第二轴限位机构;51—第二移动限位块;52—第二移动板;53—第二复位弹簧;54—第二支撑槽;6—箱体;a—正面;b—背面;c—底面;d—顶面;e—左面;f—右面;7—缓冲导向件;71—缓冲导向轮;72—连接轴;81—第一传送带;82—第二传送带;83—第三传送带;84—第四传送带;9—杀毒通道。1—cylinder; 11—connecting member; 2—horizontal driving member; 21—first rack; 22—second rack; 3—bidirectional flipping plate; 31—first gear; 32—first connecting shaft; 33— The second gear; 34—the second connecting shaft; 4—the first shaft limiting mechanism; 41—the first moving limit block; 42—the first moving plate; 43—the first return spring; 44—the first support groove; 5—Second axis limiting mechanism; 51—Second moving limit block; 52—Second moving plate; 53—Second return spring; 54—Second support groove; 6—Box; a—Front; b— Back; c—bottom; d—top; e—left; f—right; 7—buffer guide; 71—buffer guide wheel; 72—connecting shaft; 81—first conveyor belt; 82—second conveyor belt; 83— The third conveyor belt; 84 - the fourth conveyor belt; 9 - anti-virus channel.
图8:本发明箱体包裹全自动消毒灭菌装置外观示意图;Figure 8: Schematic diagram of the appearance of the fully automatic disinfection and sterilization device for box wrapping according to the present invention;
图9:图8中的截面示意图;Figure 9: Schematic cross-section in Figure 8;
图10:本发明中翻转抬升机构抓取低位包裹箱体示意图;Figure 10: Schematic diagram of the flipping and lifting mechanism grabbing the low-level package box in the present invention;
图11:本发明中翻转抬升机构放置包裹箱体于高位示意图;Figure 11: Schematic diagram of the flipping and lifting mechanism of the present invention placing the package box in a high position;
图12:本发明中低位传送带结构示意图;Figure 12: Structural diagram of the middle and lower conveyor belts of the present invention;
图13:图12的截面示意图;Figure 13: Cross-sectional schematic diagram of Figure 12;
图14:本发明中高位传送带结构示意图;Figure 14: Schematic diagram of the structure of the high-position conveyor belt of the present invention;
图15:图14的截面示意图。Figure 15: Schematic cross-section of Figure 14.
附图标记说明:Explanation of reference symbols:
1—密闭消毒室;11—低位入口;12—高位出口;13—低位出口;14—紫外线发射器;2—低位传送带;21—第一称重传感器;22—第一压辊;23—第一U型支架;24—第一皮带轮;3—高位传送带;31—第二称重传感器;32—第二压辊;33—第二U型支架;24—第二皮带轮; 4—包裹箱体;5—翻转抬升机构;51—弧形导向槽;52—气缸;521—伸缩气缸杆;53—抬升臂;54—吸盘。1—closed sterilization room; 11—low entrance; 12—high exit; 13—low exit; 14—UV emitter; 2—low conveyor belt; 21—first load cell; 22—first pressure roller; 23—No. A U-shaped bracket; 24-first pulley; 3-high conveyor belt; 31-second load cell; 32-second pressure roller; 33-second U-shaped bracket; 24-second pulley; 4-wrapped box ; 5—Flip and lift mechanism; 51—Arc guide groove; 52—Cylinder; 521—Telescopic cylinder rod; 53—Lifting arm; 54—Suction cup.
具体实施方式Detailed ways
下面结合图1至图7,对本发明做进一步说明:The present invention will be further described below in conjunction with Figures 1 to 7:
如图1所示,一种箱体运输中使用的全自动消毒系统,包括至少两个传送带,每个传送带上都设有杀毒通道9,箱体6穿过杀毒通道9被消毒灭菌,两个传送带之间通过翻转机构进行衔接使得一个传送带上的箱体6转移至另外一个传送带上,并且箱体翻转90°。As shown in Figure 1, a fully automatic disinfection system used in box transportation includes at least two conveyor belts. Each conveyor belt is provided with a sterilization channel 9. The box 6 passes through the sterilization channel 9 to be sterilized. The two conveyor belts are connected through a turning mechanism so that the box 6 on one conveyor belt is transferred to another conveyor belt, and the box is turned 90°.
如图1-3所示,双向翻转机构包括气缸1、水平驱动件2、双向翻转板3、第一轴限位机构4以及第二轴限位机构5。气缸1通过连接件11与水平驱动件2连接,并且驱动水平驱动件2水平移动,水平驱动件2两端分别设置第一齿条21和第二齿条22,双向翻转板3两端对应的设置第一齿轮31和第二齿轮33;第一齿条21水平移动将第二轴限位机构5与第二齿轮33的第二连接轴34限位结构进行释放,使得第一齿条21能够作用第一齿轮31和双向翻转板3旋转,同时第一轴限位机构4将第一齿轮31的第一连接轴32进行限位避免轴上窜;第二齿条22水平移动将第一轴限位机构4与第一齿轮31的第一连接轴32限位结构进行释放,使得第二齿条22能够作用第二齿轮33和双向翻转板3旋转,同时第二轴限位机构5将第二齿轮33的第二连接轴34进行限位避免轴上窜。As shown in Figures 1-3, the two-way flipping mechanism includes a cylinder 1, a horizontal driving member 2, a two-way flipping plate 3, a first axis limiting mechanism 4 and a second axis limiting mechanism 5. The cylinder 1 is connected to the horizontal driving member 2 through the connecting member 11 and drives the horizontal driving member 2 to move horizontally. The first rack 21 and the second rack 22 are respectively provided at both ends of the horizontal driving member 2. The two ends of the bidirectional flip plate 3 correspond to The first gear 31 and the second gear 33 are provided; the horizontal movement of the first rack 21 releases the limiting structure of the second connecting shaft 34 of the second shaft limiting mechanism 5 and the second gear 33, so that the first rack 21 can The first gear 31 and the two-way flipping plate 3 rotate, and at the same time, the first shaft limiting mechanism 4 limits the first connecting shaft 32 of the first gear 31 to prevent the shaft from jumping; the second rack 22 moves horizontally to move the first shaft The limiting structure of the first connecting shaft 32 of the limiting mechanism 4 and the first gear 31 is released, so that the second rack 22 can rotate due to the action of the second gear 33 and the two-way flipping plate 3, and at the same time, the second shaft limiting mechanism 5 will The second connecting shaft 34 of the second gear 33 is limited to prevent the shaft from shifting upward.
第一轴限位机构4包括第一底座、第一移动板42、第一移动限位块41、第一复位弹簧43以及第一支撑槽44,第一支撑槽44由于支撑第一连接轴32,第一底座设有通孔,第一移动限位块41能够在通孔中移动从而位于第一支撑槽44上方阻挡第一连接轴32或远离第一支撑槽44释放第一连接轴32;第一移动限位块41与第一移动板42连接,第一移动板42能够被第一齿条21推动使得第一移动限位块41远离第一支撑槽44;第一移动板42与底座之间设有第一复位弹簧43。The first shaft limiting mechanism 4 includes a first base, a first moving plate 42 , a first moving limiting block 41 , a first return spring 43 and a first supporting groove 44 . The first supporting groove 44 supports the first connecting shaft 32 , the first base is provided with a through hole, and the first moving limiting block 41 can move in the through hole to be located above the first support groove 44 to block the first connecting shaft 32 or away from the first supporting groove 44 to release the first connecting shaft 32; A moving limiting block 41 is connected to the first moving plate 42, and the first moving plate 42 can be pushed by the first rack 21 to make the first moving limiting block 41 away from the first supporting groove 44; There is a first return spring 43 between them.
第二轴限位机构5包括第二底座、第二移动板52、第二移动限位块51、第二复位弹簧53以及第二支撑槽54,第二支撑槽54由于支撑第二连接轴34,第二底座设有通孔,第二移动限位块51能够在通孔中移动从而位于第二支撑槽54上方阻挡第二连接轴34或远离第二支撑槽54释放第二连接轴34;第二移动限位块51与第二移动板52连接,第二移动板52能够被第二齿条22推动使得第二移动限位块51远离第二支撑槽54;第二移动板52与底座之间设有第二复位弹簧53。The second shaft limiting mechanism 5 includes a second base, a second moving plate 52 , a second moving limiting block 51 , a second return spring 53 and a second supporting groove 54 . The second supporting groove 54 supports the second connecting shaft 34 , the second base is provided with a through hole, and the second moving limiting block 51 can move in the through hole to be located above the second support groove 54 to block the second connecting shaft 34 or away from the second supporting groove 54 to release the second connecting shaft 34; The two moving limiting blocks 51 are connected to the second moving plate 52, and the second moving plate 52 can be pushed by the second rack 22 to make the second moving limiting block 51 away from the second supporting groove 54; the second moving plate 52 is connected to the base. There is a second return spring 53 between them.
如图1所示,双向翻转板3未工作状态,第一轴限位机构4以及第二轴限位机构5处于限位工作状态。As shown in Figure 1, the two-way flipping plate 3 is not in working state, and the first axis limiting mechanism 4 and the second axis limiting mechanism 5 are in the limiting working state.
如图2所示,气缸杆收缩,使得水平驱动件2向右侧移动,水平驱动件2先解除第二轴限位机构5限位状态,第一齿条21能够作用第一齿轮31时第一轴限位机构4通过第一复位弹簧43保持限位状态,使得双向翻转板3能够向左侧旋转。As shown in Figure 2, the cylinder rod contracts, causing the horizontal driving member 2 to move to the right. The horizontal driving member 2 first releases the limiting state of the second axis limiting mechanism 5, and the first rack 21 can act on the first gear 31. The one-axis limiting mechanism 4 maintains the limiting state through the first return spring 43 so that the two-way flipping plate 3 can rotate to the left.
如图3所示,气缸杆伸出,使得水平驱动件2向左侧移动,水平驱动件2先解除第一轴限位机构4限位状态,第二齿条22能够作用第二齿轮33时第二轴限位机构5通过第二复位弹簧53保持限位状态,使得双向翻转板3能够向右侧旋转。As shown in Figure 3, the cylinder rod extends, causing the horizontal driving member 2 to move to the left. The horizontal driving member 2 first releases the first axis limiting mechanism 4 from the limiting state, and the second rack 22 can act on the second gear 33. The second axis limiting mechanism 5 maintains the limiting state through the second return spring 53 so that the two-way flipping plate 3 can rotate to the right.
如图4所示,第一齿轮31与双向翻转板3通过第一连接轴32连接,第二齿轮33与双向翻转板3通过第二连接轴34连接。As shown in FIG. 4 , the first gear 31 and the two-way flipping plate 3 are connected through a first connecting shaft 32 , and the second gear 33 and the two-way flipping plate 3 are connected through a second connecting shaft 34 .
如图5所示,双向翻转板3表面设有多个具体弹性的缓冲导向件7确保箱体6在翻转过程中平缓落下。As shown in Figure 5, a plurality of specific elastic buffer guides 7 are provided on the surface of the two-way flipping plate 3 to ensure that the box 6 falls smoothly during the flipping process.
如图6所示,缓冲导向件7包括一个或多个缓冲导向轮71串联,箱体6能够顺着缓冲导向轮71滑至传送带8上;缓冲导向件7上设有压力传感器,当翻转过程的箱体6触发第二压力传感器时,控制器根据触发信号降低气缸1的气缸杆移动速度从而确保翻转的平稳进行。As shown in Figure 6, the buffer guide 7 includes one or more buffer guide wheels 71 connected in series. The box 6 can slide along the buffer guide wheels 71 to the conveyor belt 8; the buffer guide 7 is equipped with a pressure sensor. When the flipping process When the box 6 triggers the second pressure sensor, the controller reduces the moving speed of the cylinder rod of the cylinder 1 according to the trigger signal to ensure the smooth progress of the flip.
如图7所示,可以存在两种摆放模式:As shown in Figure 7, there are two placement modes:
第一种模式:传送带为三个并且以“T”字形摆放时,翻转机构为双向翻转机构能够使得箱体6向左或向右翻转并且进入对应的传送带。The first mode: when there are three conveyor belts and they are placed in a "T" shape, the flipping mechanism is a two-way flipping mechanism that can flip the box 6 to the left or right and enter the corresponding conveyor belt.
第二种模式:传送带为三个并且以“L”字形摆放时,翻转机构为双向翻转机构并且为两个,相邻两个传送带之间设有一个翻转机构,箱体6以“L”字形轨迹移动,并且在通过两个翻转机构翻转之后能够实现箱体六面的全杀毒。The second mode: When there are three conveyor belts and they are arranged in an "L" shape, the flipping mechanism is a two-way flipping mechanism and there are two. There is a flipping mechanism between two adjacent conveyor belts, and the box 6 is in an "L" shape. The font trajectory moves, and after flipping through the two flipping mechanisms, full disinfection of the six sides of the box can be achieved.
本发明箱体运输中使用的全自动消毒系统的第一模式控制方法,包括以下步骤:The first mode control method of the fully automatic disinfection system used in box transportation of the present invention includes the following steps:
步骤11、箱体6在第一传送带81上移动,通过杀毒通道9时,其顶面d、左面e和右面f被杀毒通道9内壁的杀毒装置消毒灭菌;杀毒装置为紫外线杀毒装置或消毒剂喷洒装置; Step 11. The box 6 moves on the first conveyor belt 81. When passing through the sterilization channel 9, its top surface d, left surface e and right surface f are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel 9; the sterilization device is an ultraviolet sterilization device or disinfection device. agent spraying device;
步骤12、箱体6进入到双向翻转机的双向翻转板3上,双向翻转板3上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板3翻转并且掉落至第二传送带上; Step 12. The box 6 enters the two-way flip plate 3 of the two-way flip machine. The first pressure sensor on the two-way flip plate 3 senses and sends a signal to the controller. The controller makes the two-way flip plate 3 flip according to the agreed flip direction and Fall onto the second conveyor belt;
步骤13、箱体6在第二传送带82上移动,通过杀毒通道9时,其正面a、背面b和右面f被杀毒通道9内壁的杀毒装置消毒灭菌; Step 13. The box 6 moves on the second conveyor belt 82. When passing through the sterilization channel 9, its front a, back b and right side f are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel 9;
步骤14、箱体6进入到另一双向翻转机的双向翻转板3上,双向翻转板3上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板3翻转并且掉落至第三传送带83上; Step 14. The box 6 enters the two-way flipping plate 3 of another two-way flipping machine. The first pressure sensor on the two-way flipping plate 3 senses and sends a signal to the controller. The controller makes the two-way flipping plate 3 move according to the agreed flipping direction. Flip and fall onto the third conveyor belt 83;
步骤15、箱体6在第三传送带83上移动,通过杀毒通道9时,其正面a、背面b和底面c被杀毒通道9内壁的杀毒装置消毒灭菌,完成箱体6的六面杀毒;Step 15: The box 6 moves on the third conveyor belt 83. When passing through the sterilization channel 9, its front a, back b and bottom surface c are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel 9, completing the six-sided sterilization of the box 6;
本发明箱体运输中使用的全自动消毒系统第二种模式的控制方法,包括以下步骤:The second mode control method of the fully automatic disinfection system used in box transportation of the present invention includes the following steps:
步骤21、箱体6在第一传送带81上移动,通过杀毒通道9时,其顶面d、左面e和右面f被杀毒通道9内壁的杀毒装置消毒灭菌; Step 21. The box 6 moves on the first conveyor belt 81. When passing through the sterilization channel 9, its top surface d, left surface e and right surface f are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel 9;
步骤22、箱体6进入到双向翻转机的双向翻转板3上,双向翻转板3上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板3翻转并且掉落至第二传送带上;另一箱体6进入到双向翻转机的双向翻转板3上,双向翻转板3上的第一压 力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板3翻转并且掉落至第四传送带84上; Step 22. The box 6 enters the two-way flip plate 3 of the two-way flip machine. The first pressure sensor on the two-way flip plate 3 senses and sends a signal to the controller. The controller makes the two-way flip plate 3 flip according to the agreed flip direction and Drop to the second conveyor belt; another box 6 enters the two-way flipping plate 3 of the two-way flipping machine. The first pressure sensor on the two-way flipping plate 3 senses and sends a signal to the controller, and the controller follows the agreed flipping direction. The two-way flipping plate 3 is turned over and dropped onto the fourth conveyor belt 84;
步骤23、箱体6在第二传送带82上移动,通过杀毒通道9时,其正面a、背面b和右面f被杀毒通道9内壁的杀毒装置消毒灭菌;另一箱体6在第四传送带84上移动,通过杀毒通道9时,其正面a、背面b和左面e被杀毒通道9内壁的杀毒装置消毒灭菌。 Step 23. The box 6 moves on the second conveyor belt 82. When passing through the sterilization channel 9, its front a, back b and right side f are disinfected and sterilized by the sterilization device on the inner wall of the sterilization channel 9; the other box 6 is on the fourth conveyor belt. 84 moves upward and passes through the anti-virus channel 9, its front a, back b and left side e are disinfected and sterilized by the anti-virus device on the inner wall of the anti-virus channel 9.
步骤12、步骤14以及步骤22中,当翻转过程的箱体6触发缓冲导向件7上的第二压力传感器时,控制器根据触发信号降低气缸1的气缸杆移动速度从而确保翻转的平稳进行。In steps 12, 14 and 22, when the box 6 during the turning process triggers the second pressure sensor on the buffer guide 7, the controller reduces the moving speed of the cylinder rod of the cylinder 1 according to the trigger signal to ensure smooth progress of the turning.
第一种模式优点在于其可以实现箱体六面的消毒杀菌不会存在遗漏。第二种模式优点在于通过双向翻转结构实现箱体的分流,因而可以对箱体进行杀毒的同时还可以进行分类,提高物流的杀毒和分离效率。The advantage of the first mode is that it can achieve disinfection and sterilization on six sides of the box without any omissions. The advantage of the second mode is that the bidirectional flipping structure realizes the diversion of the box, so the box can be disinfected and classified at the same time, improving the efficiency of disinfection and separation of logistics.
另外,需要补充的是,即使在翻转状态出现问题,例如多翻转一次,也不会影响杀毒效果。例如:图7中所示,翻转消毒面从efd—abf—abc,如果在第一次通过双向翻转机构时,由于箱体多翻动一个面,那么消毒面也是直接变成efd—abc,也是可以实现六个面的杀毒。In addition, it needs to be added that even if there is a problem in the flipped state, such as flipping it one more time, the antivirus effect will not be affected. For example: As shown in Figure 7, when the disinfection surface is turned over from efd-abf-abc, if the box flips one more surface when it passes through the two-way flipping mechanism for the first time, then the disinfection surface will directly become efd-abc, which is also possible. Realize six aspects of anti-virus.
实施例2:Example 2:
下面结合图8至图15,对本发明做进一步说明:The present invention will be further described below in conjunction with Figures 8 to 15:
如图:8所示,一种箱体包裹全自动消毒灭菌装置,包括密闭消毒室1,密闭消毒室1内壁上设有紫外线发射器14,在密闭消毒室1设有低位入口11、低位出口13和高位出口12,低位传送带2将待消毒灭菌的包裹箱体4从低位入口11输入,重量超标的包裹箱体4通过低位传送带2直接从低位出口13输出,重量未超标的包裹箱体4通过翻转抬升机构5从低位传送带2转移到高位传送带3同时使得包裹箱体4的底面41由隐藏面变成暴露面能够被紫外线发射器14照射,重量未超标的包裹箱体4通过高位出口12输出。As shown in Figure 8, a box-wrapped fully automatic disinfection and sterilization device includes a sealed disinfection chamber 1. An ultraviolet emitter 14 is provided on the inner wall of the sealed disinfection chamber 1. The sealed disinfection chamber 1 is provided with a low entrance 11 and a low entrance. Exit 13 and high exit 12. The low conveyor belt 2 inputs the parcel boxes 4 to be sterilized from the low entrance 11. The parcel boxes 4 whose weight exceeds the standard are directly output from the low exit 13 through the low conveyor belt 2. The parcel boxes which do not exceed the weight The body 4 is transferred from the low conveyor belt 2 to the high conveyor belt 3 through the flipping and lifting mechanism 5. At the same time, the bottom surface 41 of the parcel box 4 changes from a hidden surface to an exposed surface that can be irradiated by the ultraviolet emitter 14. The parcel box 4 whose weight does not exceed the standard passes through the high conveyor belt 3. Exit 12 output.
上述只是一种较优的方案,还可以是高位传送带2将待消毒灭菌 的包裹箱体4从高位入口12输入,重量超标的包裹箱体4通过高位传送带2直接从高位出口输出。重量未超标的包裹箱体4通过翻转抬升机构5从高位传送带3转移到低位传送带2同时使得包裹箱体4的底面41由隐藏面变成暴露面能够被紫外线发射器14照射,重量未超标的包裹箱体4通过高位出口12输出。The above is only a better solution, and the high-level conveyor belt 2 can also input the package boxes 4 to be sterilized from the high-level entrance 12, and the package boxes 4 with excessive weight are directly output from the high-level exit through the high-level conveyor belt 2. The package box 4 whose weight does not exceed the standard is transferred from the high conveyor belt 3 to the low conveyor belt 2 through the flipping and lifting mechanism 5, and at the same time, the bottom surface 41 of the package box 4 changes from a hidden surface to an exposed surface that can be irradiated by the ultraviolet emitter 14. The parcel box 4 is output through the high-level outlet 12 .
从高位传送带转移至低位传送带与从低位传送带转移至高位传送带两种技术方案等同。The two technical solutions of transferring from high-level conveyor belt to low-level conveyor belt and transferring from low-level conveyor belt to high-level conveyor belt are equivalent.
如图9所示,在密闭消毒室1的地面、顶部以及侧面都设有紫外线发射器14,因而可以对包裹箱体4进行充分消毒灭菌。As shown in Figure 9, ultraviolet emitters 14 are provided on the floor, top and sides of the airtight sterilization chamber 1, so the package box 4 can be fully disinfected and sterilized.
如图10-图11所示,翻转抬升机构5包括支架,在支架上开有弧形导向槽51,弧形导向槽51包括水平段、弧形段以及垂直段,水平段通过弧形段与垂直段连接,水平段位置高于垂直段;抬升臂53一端设有吸盘54,吸盘54通过负压吸附固定包裹箱体4;抬升臂53另一端与伸缩气缸杆521连接,两者的连接部位于弧形导向槽51中,气缸52固定在支架上;抬升臂53位于支架的一侧,伸缩气缸杆521和气缸52位于支架的另一侧;伸缩气缸杆521伸长或缩短时使得抬升臂53沿着弧形导向槽51移动,抬升臂53能够从水平或垂直位置进行切换从而将低位传送带2上的包裹箱体4翻转90°转移至高位传送带3。As shown in Figures 10 and 11, the flipping and lifting mechanism 5 includes a bracket, and an arc-shaped guide groove 51 is opened on the bracket. The arc-shaped guide groove 51 includes a horizontal section, an arc section and a vertical section. The horizontal section is connected to the arc section through the arc section. The vertical sections are connected, and the horizontal section is positioned higher than the vertical section; one end of the lifting arm 53 is provided with a suction cup 54, which fixes the wrapped box 4 through negative pressure adsorption; the other end of the lifting arm 53 is connected to the telescopic cylinder rod 521, and the connecting part of the two Located in the arc guide groove 51, the cylinder 52 is fixed on the bracket; the lifting arm 53 is located on one side of the bracket, and the telescopic cylinder rod 521 and the cylinder 52 are located on the other side of the bracket; when the telescopic cylinder rod 521 is extended or shortened, the lifting arm 53 moves along the arc-shaped guide groove 51, and the lifting arm 53 can switch from a horizontal or vertical position to flip the parcel box 4 on the low conveyor belt 2 by 90° and transfer it to the high conveyor belt 3.
如图10所示,垂直状态的抬升臂53通过吸盘54将低位传送带2上的包裹箱体4进行吸附。As shown in FIG. 10 , the lifting arm 53 in a vertical state sucks the package box 4 on the low conveyor belt 2 through the suction cup 54 .
如图11所示,抬升臂43在气缸的作用下旋转90°,将包裹箱体4抬高并翻转90°至高位传送带3上,此时抬升臂43处于水平状态。As shown in Figure 11, the lifting arm 43 rotates 90° under the action of the cylinder, lifting and flipping the parcel box 4 90° onto the high conveyor belt 3. At this time, the lifting arm 43 is in a horizontal state.
如图12所示,低位传送带2包括多个第一皮带轮24,传动机构作用一个或多个第一皮带轮24旋转从而使得低位传送带2能够循环旋转并形成上、下皮带结构,在上皮带与下皮带之间空间内设有第一称重传感器21,第一压辊22的上支撑点顶住上皮带,第一压辊22与上皮带并不固定连接,只需要两者接触即可。第一压辊22的下支撑点固定在第一称重传感器21上,第一称重传感器21固定在第一安装平台上; 当上皮带受到包裹箱体4挤压变形后通过第一压辊22感应第一称重传感器21上从而判断包裹箱体4重量是否超标。As shown in Figure 12, the low conveyor belt 2 includes a plurality of first pulleys 24. The transmission mechanism causes one or more first pulleys 24 to rotate so that the low conveyor belt 2 can rotate cyclically and form an upper and lower belt structure. Between the upper belt and the lower belt, A first load cell 21 is provided in the space between the belts. The upper support point of the first pressure roller 22 resists the upper belt. The first pressure roller 22 and the upper belt are not fixedly connected and only need to be in contact with each other. The lower support point of the first pressure roller 22 is fixed on the first load cell 21, and the first load cell 21 is fixed on the first installation platform; when the upper belt is extruded and deformed by the wrapping box 4, it passes through the first pressure roller. 22 senses the first load sensor 21 to determine whether the weight of the parcel box 4 exceeds the standard.
如图13所示,第一安装平台为第一U型支架23,第一U型支架23的两个垂直部与地面连接,第一U型支架23的水平部穿过上皮带与下皮带之间空间,第一称重传感器21固定在第一U型支架23顶部。As shown in Figure 13, the first installation platform is a first U-shaped bracket 23. The two vertical parts of the first U-shaped bracket 23 are connected to the ground. The horizontal part of the first U-shaped bracket 23 passes between the upper belt and the lower belt. The first load cell 21 is fixed on the top of the first U-shaped bracket 23.
如图14所示,高位传送带3包括多个第二皮带轮34,传动机构作用一个或多个第二皮带轮34旋转从而使得高位传送带3能够循环旋转并形成上、下皮带结构,在上皮带与下皮带之间空间内设有第二称重传感器31,第二压辊32的上支撑点顶住上皮带,第二压辊32与上皮带并不固定连接,只需要两者接触即可。第二压辊32的下支撑点固定在第二称重传感器31上,第二称重传感器31固定在第二安装平台上;当上皮带受到包裹箱体4挤压变形后通过第二压辊32感应第二称重传感器31上从而判断包裹箱体4在抬升翻转过程中是否存在掉落物品。As shown in Figure 14, the high-level conveyor belt 3 includes a plurality of second pulleys 34. The transmission mechanism rotates one or more second pulleys 34 so that the high-level conveyor belt 3 can rotate cyclically and form an upper and lower belt structure. Between the upper belt and the lower belt, A second load cell 31 is provided in the space between the belts. The upper support point of the second pressure roller 32 resists the upper belt. The second pressure roller 32 and the upper belt are not fixedly connected, and they only need to be in contact. The lower support point of the second pressure roller 32 is fixed on the second load cell 31, and the second load cell 31 is fixed on the second installation platform; when the upper belt is squeezed and deformed by the wrapping box 4, it passes through the second pressure roller. 32 senses the second load sensor 31 to determine whether there are dropped items in the package box 4 during the lifting and turning process.
如图15所示,第二安装平台为第二U型支架33,第二U型支架33的两个垂直部与地面连接,第二U型支架33的水平部穿过上皮带与下皮带之间空间,第二称重传感器31固定在第二U型支架33顶部。As shown in Figure 15, the second installation platform is a second U-shaped bracket 33. The two vertical parts of the second U-shaped bracket 33 are connected to the ground. The horizontal part of the second U-shaped bracket 33 passes between the upper belt and the lower belt. space, the second load sensor 31 is fixed on the top of the second U-shaped bracket 33.
包括控制单元,该控制单元接收第一称重传感器21和第二称重传感器31输出的信号,从而决定是否启动翻转抬升机构5。It includes a control unit that receives signals output from the first load sensor 21 and the second load sensor 31 to determine whether to start the flipping and lifting mechanism 5 .
吸盘54底部设有压力传感器,控制单元根据该压力传感器输出的数值判断吸盘54与包裹箱体4是否充分接触。A pressure sensor is provided at the bottom of the suction cup 54, and the control unit determines whether the suction cup 54 is in full contact with the wrapping box 4 based on the value output by the pressure sensor.
本发明箱体包裹全自动消毒灭菌装置的控制方法,包括以下步骤:The control method of the fully automatic disinfection and sterilization device for box wrapping of the present invention includes the following steps:
步骤1、待消毒灭菌的包裹箱体4通过低位传送带2从低位入口11进入密闭消毒室1,密闭消毒室1内壁的紫外线发射器14对包裹箱体4表面进行消毒灭菌。 Step 1. The package box 4 to be sterilized enters the airtight disinfection chamber 1 from the low entrance 11 through the low conveyor belt 2. The ultraviolet emitter 14 on the inner wall of the airtight disinfection chamber 1 disinfects and sterilizes the surface of the package box 4.
步骤2、当包裹箱体4移动至第一称重传感器21上方时,包裹箱体4通过第一压辊22作用第一称重传感器21。Step 2: When the wrapping box 4 moves above the first weighing sensor 21, the wrapping box 4 acts on the first weighing sensor 21 through the first pressure roller 22.
步骤3、控制单元通过第一称重传感器21输出的信号判断包裹箱体4为重量未超标或超标;当包裹箱体4重量超标而无法被翻转抬升 机构5翻转抬升时,控制单元使得其直接从低位出口13离开密闭消毒室1。Step 3: The control unit determines that the weight of the parcel box 4 does not exceed the standard or exceeds the standard through the signal output by the first weighing sensor 21; when the weight of the parcel box 4 exceeds the standard and cannot be flipped and lifted by the flipping and lifting mechanism 5, the control unit makes it directly Leave the closed sterilization chamber 1 through the low exit 13.
步骤4、当重量未超标的包裹箱体4移动至翻转抬升机构5下方时,控制单元启动翻转抬升机构5的气缸52,伸缩气缸杆521缩短从而使得抬升臂53向垂直下移动,当吸盘54底部的压力传感器输出给控制单元的数值达到预设值时,表明吸盘54与包裹箱体4充分接触。 Step 4. When the package box 4 whose weight does not exceed the standard moves to the bottom of the flipping and lifting mechanism 5, the control unit starts the cylinder 52 of the flipping and lifting mechanism 5, and the telescopic cylinder rod 521 shortens so that the lifting arm 53 moves vertically downward. When the suction cup 54 When the value output by the pressure sensor at the bottom to the control unit reaches the preset value, it indicates that the suction cup 54 is in full contact with the wrapping box 4 .
步骤5、控制单元启动负压装置,吸盘54将包裹箱体4吸附牢固;Step 5: The control unit activates the negative pressure device, and the suction cup 54 firmly absorbs the package box 4;
步骤6、控制单元控制伸缩气缸杆521变长从而使得抬升臂53沿着弧形导向槽51从垂直定位状态变为水平高位状态,包裹箱体4翻转90°后位于高位传送带3上方。Step 6: The control unit controls the telescopic cylinder rod 521 to lengthen so that the lifting arm 53 changes from the vertical positioning state to the horizontal high position along the arc guide groove 51, and the parcel box 4 is turned over 90° and positioned above the high conveyor belt 3.
步骤7、关闭负压装置,翻转90°的包裹箱体4掉在高位传送带3上,高位传送带3启动,将包裹箱体4送出密闭消毒室1,包裹箱体4的六面都被消毒灭菌。 Step 7. Turn off the negative pressure device, turn the parcel box 4 90° and drop it on the high conveyor belt 3. The high conveyor belt 3 is started and the parcel box 4 is sent out of the airtight disinfection room 1. All six sides of the parcel box 4 are disinfected. bacteria.
步骤7中第二称重传感器31被包裹箱体4感应,控制单元通过第二称重传感器21输出的信号与第一称重传感器21输出的信号进行比对,如果两者输出的信号表明两者重量相同或两者重量在误差范围内,包裹箱体4未破损掉落物品;如果两者输出的信号表明两者重量不同或两者重量在误差范围之外,包裹箱体4破损掉落物品,控制单元作出报警。In step 7, the second load sensor 31 is sensed by the wrapped box 4. The control unit compares the signal output by the second load sensor 21 with the signal output by the first load sensor 21. If the signals output by the two indicate that the two If the weights of the two are the same or the weights of the two are within the error range, the parcel box 4 is not damaged and the item is dropped; if the signals output by the two indicate that the weights of the two are different or the weights of the two are outside the error range, the parcel box 4 is damaged and dropped. items, the control unit issues an alarm.
上面结合附图对本发明进行了示例性的描述,显然本发明的实现并不受上述方式的限制,只要采用了本发明的方法构思和技术方案进行的各种改进,或未经改进将本发明的构思和技术方案直接应用于其它场合的,均在本发明的保护范围内。The present invention has been exemplarily described above in conjunction with the accompanying drawings. It is obvious that the implementation of the present invention is not limited by the above-mentioned manner, as long as various improvements of the method, concept and technical solution of the present invention are adopted, or the present invention is implemented without improvement. If the concepts and technical solutions are directly applied to other situations, they are all within the protection scope of the present invention.

Claims (20)

  1. 一种箱体运输中使用的全自动消毒系统,其特征在于:包括至少两个传送带,每个传送带上都设有杀毒通道,箱体(6)穿过杀毒通道(9)被消毒灭菌,两个传送带之间通过翻转机构进行衔接使得一个传送带上的箱体(6)转移至另外一个传送带上,并且箱体翻转90°。A fully automatic disinfection system used in box transportation, characterized by: including at least two conveyor belts, each conveyor belt is provided with a sterilization channel, and the box (6) passes through the sterilization channel (9) to be disinfected and sterilized. The two conveyor belts are connected through a turning mechanism so that the box (6) on one conveyor belt is transferred to the other conveyor belt and the box is turned 90°.
  2. 根据权利要求1所述的箱体运输中使用的全自动消毒系统,其特征在于:传送带为三个并且以“T”字形摆放时,翻转机构为双向翻转机构能够使得箱体(6)向左或向右翻转并且进入对应的传送带(8)。The fully automatic sterilization system used in box transportation according to claim 1, characterized in that: when there are three conveyor belts and are placed in a "T" shape, the flipping mechanism is a two-way flipping mechanism that can make the box (6) move towards Flip left or right and enter the corresponding conveyor belt (8).
  3. 根据权利要求1所述的箱体运输中使用的全自动消毒系统,其特征在于:传送带为三个并且以“L”字形摆放时,翻转机构为双向翻转机构并且为两个,相邻两个传送带之间设有一个翻转机构,箱体(6)以“L”字形轨迹移动,并且在通过两个翻转机构翻转之后能够实现箱体六面的全杀毒。The fully automatic disinfection system used in box transportation according to claim 1, characterized in that: when there are three conveyor belts and they are placed in an "L" shape, the turning mechanism is a two-way turning mechanism and there are two adjacent ones. There is a flipping mechanism between the two conveyor belts. The box (6) moves in an "L" shape trajectory, and after being flipped by the two flipping mechanisms, full disinfection of the six sides of the box can be achieved.
  4. 根据权利要求2或3所述的箱体运输中使用的全自动消毒系统,其特征在于:The fully automatic disinfection system used in box transportation according to claim 2 or 3, characterized by:
    双向翻转机构包括气缸(1)、水平驱动件(2)、双向翻转板(3)、第一轴限位机构(4)以及第二轴限位机构(5),气缸(1)驱动水平驱动件(2)水平移动,水平驱动件(2)两端分别设置第一齿条(21)和第二齿条(22),双向翻转板(3)两端对应的设置第一齿轮(31)和第二齿轮(33);The two-way flipping mechanism includes a cylinder (1), a horizontal driving part (2), a two-way flipping plate (3), a first-axis limiting mechanism (4) and a second-axis limiting mechanism (5). The cylinder (1) drives the horizontal drive The component (2) moves horizontally, a first rack (21) and a second rack (22) are respectively provided at both ends of the horizontal driving component (2), and a first gear (31) is provided at both ends of the bidirectional flip plate (3). and second gear (33);
    第一齿条(21)水平移动将第二轴限位机构(5)与第二齿轮(33)的第二连接轴(34)限位结构进行释放,使得第一齿条(21)能够作用第一齿轮(31)和双向翻转板(3)旋转,同时第一轴限位机构(4) 将第一齿轮(31)的第一连接轴(32)进行限位避免轴上窜;The first rack (21) moves horizontally to release the limiting structure of the second connecting shaft (34) of the second shaft limiting mechanism (5) and the second gear (33), allowing the first rack (21) to function The first gear (31) and the two-way flip plate (3) rotate, and at the same time, the first shaft limiting mechanism (4) limits the first connecting shaft (32) of the first gear (31) to prevent the shaft from shifting upward;
    第二齿条(22)水平移动将第一轴限位机构(4)与第一齿轮(31)的第一连接轴(32)限位结构进行释放,使得第二齿条(22)能够作用第二齿轮(33)和双向翻转板(3)旋转,同时第二轴限位机构(5)将第二齿轮(33)的第二连接轴(34)进行限位避免轴上窜。The second rack (22) moves horizontally to release the limiting structure of the first connecting shaft (32) between the first shaft limiting mechanism (4) and the first gear (31), allowing the second rack (22) to function The second gear (33) and the two-way flip plate (3) rotate, and at the same time, the second shaft limiting mechanism (5) limits the second connecting shaft (34) of the second gear (33) to prevent the shaft from shifting upward.
  5. 根据权利要求4所述的箱体运输中使用的全自动消毒系统,其特征在于:第一轴限位机构(4)包括第一底座、第一移动板(42)、第一移动限位块(41)、第一复位弹簧(43)以及第一支撑槽(44),第一支撑槽(44)用于支撑第一连接轴(32),第一底座设有通孔,第一移动限位块(41)能够在通孔中移动从而位于第一支撑槽(44)上方阻挡第一连接轴(32)或远离第一支撑槽(44)释放第一连接轴(32);第一移动限位块(41)与第一移动板(42)连接,第一移动板(42)能够被第一齿条(21)推动使得第一移动限位块(41)远离第一支撑槽(44);第一移动板(42)与底座之间设有第一复位弹簧(43)。The fully automatic disinfection system used in box transportation according to claim 4, characterized in that: the first axis limiting mechanism (4) includes a first base, a first moving plate (42), and a first moving limiting block. (41), the first return spring (43) and the first support groove (44). The first support groove (44) is used to support the first connecting shaft (32). The first base is provided with a through hole, and the first movement limiter The bit block (41) can move in the through hole to be located above the first support groove (44) to block the first connecting shaft (32) or away from the first supporting groove (44) to release the first connecting shaft (32); the first movement limit The position block (41) is connected to the first moving plate (42), and the first moving plate (42) can be pushed by the first rack (21) so that the first moving limiting block (41) moves away from the first support groove (44) ; A first return spring (43) is provided between the first moving plate (42) and the base.
  6. 根据权利要求5所述的箱体运输中使用的全自动消毒系统,其特征在于:第二轴限位机构(5)包括第二底座、第二移动板(52)、第二移动限位块(51)、第二复位弹簧(53)以及第二支撑槽(54),第二支撑槽(54)用于支撑第二连接轴(34),第二底座设有通孔,第二移动限位块(51)能够在通孔中移动从而位于第二支撑槽(54)上方阻挡第二连接轴(34)或远离第二支撑槽(54)释放第二连接轴(34);第二移动限位块(51)与第二移动板(52)连接,第二移动板(52)能够被第二齿条(22)推动使得第二移动限位块(51)远离第二支撑槽(54);第二移动板(52)与底座之间设有第二复位弹簧(53)。The fully automatic disinfection system used in box transportation according to claim 5, characterized in that: the second axis limiting mechanism (5) includes a second base, a second moving plate (52), and a second moving limiting block. (51), the second return spring (53) and the second support groove (54). The second support groove (54) is used to support the second connecting shaft (34). The second base is provided with a through hole, and the second movement limiter The bit block (51) can move in the through hole to be located above the second support groove (54) to block the second connecting shaft (34) or away from the second supporting groove (54) to release the second connecting shaft (34); the second movement limit The position block (51) is connected to the second moving plate (52), and the second moving plate (52) can be pushed by the second rack (22) so that the second moving limiting block (51) moves away from the second support groove (54) ; A second return spring (53) is provided between the second moving plate (52) and the base.
  7. 根据权利要求6所述的箱体运输中使用的全自动消毒系统,其特征在于:第一齿轮(31)与双向翻转板(3)通过第一连接轴(32)连接,第二齿轮(33)与双向翻转板(3)通过第二连接轴(34)连接;双向翻转板(3)表面设有多个具有弹性的缓冲导向件(7)确保箱体(6)在翻转过程中平缓落下。The fully automatic sterilization system used in box transportation according to claim 6, characterized in that: the first gear (31) and the two-way flipping plate (3) are connected through the first connecting shaft (32), and the second gear (33) ) is connected to the two-way flipping plate (3) through the second connecting shaft (34); a plurality of elastic buffer guides (7) are provided on the surface of the two-way flipping plate (3) to ensure that the box (6) falls smoothly during the flipping process. .
  8. 根据权利要求7所述的箱体运输中使用的全自动消毒系统,其特征在于:缓冲导向件(7)包括一个或多个缓冲导向轮(71)串联,箱体(6)能够顺着缓冲导向轮(71)滑至传送带(8)上;缓冲导向件(7)上设有压力传感器,当翻转过程的箱体(6)触发第二压力传感器时,控制器根据触发信号降低气缸(1)的气缸杆移动速度从而确保翻转的平稳进行。The fully automatic disinfection system used in box transportation according to claim 7, characterized in that: the buffer guide (7) includes one or more buffer guide wheels (71) connected in series, and the box (6) can follow the buffering The guide wheel (71) slides onto the conveyor belt (8); the buffer guide (7) is provided with a pressure sensor. When the box (6) during the turning process triggers the second pressure sensor, the controller lowers the cylinder (1) according to the trigger signal. ) of the cylinder rod movement speed to ensure smooth flipping.
  9. 一种箱体运输中使用的全自动消毒系统的控制方法,包括以下步骤:A control method for a fully automatic disinfection system used in box transportation, including the following steps:
    步骤11、箱体(6)在第一传送带(81)上移动,通过杀毒通道(9)时,其顶面(d)、左面(e)和右面(f)被杀毒通道(9)内壁的杀毒装置消毒灭菌;杀毒装置为紫外线杀毒装置或消毒剂喷洒装置;Step 11. When the box (6) moves on the first conveyor belt (81) and passes through the anti-virus channel (9), its top surface (d), left surface (e) and right surface (f) will The sterilization device disinfects and sterilizes; the sterilization device is an ultraviolet sterilization device or a disinfectant spray device;
    步骤12、箱体(6)进入到权利要求4-8中任何一项所述的双向翻转机的双向翻转板(3)上,双向翻转板(3)上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板(3)翻转并且掉落至第二传送带上;Step 12. The box (6) enters the two-way flipping plate (3) of the two-way flipping machine according to any one of claims 4-8, and the first pressure sensor on the two-way flipping plate (3) senses and sends a signal. to the controller, which flips the two-way flipping plate (3) according to the agreed flipping direction and drops it onto the second conveyor belt;
    步骤13、箱体(6)在第二传送带(82)上移动,通过杀毒通道(9)时,其正面(a)、背面(b)和右面(f)被杀毒通道(9)内壁的杀毒装置消毒灭菌;Step 13. When the box (6) moves on the second conveyor belt (82) and passes through the anti-virus channel (9), its front (a), back (b) and right side (f) are disinfected on the inner wall of the anti-virus channel (9). Device disinfection and sterilization;
    步骤14、箱体(6)进入到权利要求4-8中任何一项所述的另一双向翻转机的双向翻转板(3)上,双向翻转板(3)上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻 转板(3)翻转并且掉落至第三传送带(83)上;Step 14. The box (6) enters the two-way flipping plate (3) of another two-way flipping machine according to any one of claims 4-8, and the first pressure sensor on the two-way flipping plate (3) senses and Send a signal to the controller, and the controller will flip the two-way flip plate (3) according to the agreed flip direction and drop it to the third conveyor belt (83);
    步骤15、箱体(6)在第三传送带(83)上移动,通过杀毒通道(9)时,其正面(a)、背面(b)和底面(c)被杀毒通道(9)内壁的杀毒装置消毒灭菌,完成箱体(6)的六面杀毒;Step 15. When the box (6) moves on the third conveyor belt (83) and passes through the anti-virus channel (9), its front (a), back (b) and bottom surface (c) are disinfected on the inner wall of the anti-virus channel (9). The device is disinfected and sterilized, and the six sides of the box (6) are sterilized;
    或者,or,
    步骤21、箱体(6)在第一传送带(81)上移动,通过杀毒通道(9)时,其顶面(d)、左面(e)和右面(f)被杀毒通道(9)内壁的杀毒装置消毒灭菌;Step 21. The box (6) moves on the first conveyor belt (81) and passes through the anti-virus channel (9). Its top surface (d), left surface (e) and right surface (f) are Disinfection and sterilization of anti-virus devices;
    步骤22、箱体(6)进入到权利要求4-8中任何一项所述的双向翻转机的双向翻转板(3)上,双向翻转板(3)上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板(3)翻转并且掉落至第二传送带上;Step 22. The box (6) enters the two-way flipping plate (3) of the two-way flipping machine according to any one of claims 4-8, and the first pressure sensor on the two-way flipping plate (3) senses and sends a signal. to the controller, which flips the two-way flipping plate (3) according to the agreed flipping direction and drops it onto the second conveyor belt;
    另一箱体(6)进入到权利要求4-8中任何一项所述的双向翻转机的双向翻转板(3)上,双向翻转板(3)上的第一压力传感器感应并发送信号至控制器,控制器按照约定的翻转方向使得双向翻转板(3)翻转并且掉落至第四传送带(84)上;Another box (6) enters the two-way flip plate (3) of the two-way flip machine according to any one of claims 4-8, and the first pressure sensor on the two-way flip plate (3) senses and sends a signal to The controller makes the two-way flipping plate (3) flip and drop to the fourth conveyor belt (84) according to the agreed flipping direction;
    步骤23、箱体(6)在第二传送带(82)上移动,通过杀毒通道(9)时,其正面(a)、背面(b)和右面(f)被杀毒通道(9)内壁的杀毒装置消毒灭菌;Step 23. When the box (6) moves on the second conveyor belt (82) and passes through the anti-virus channel (9), its front (a), back (b) and right side (f) are disinfected on the inner wall of the anti-virus channel (9). Device disinfection and sterilization;
    另一箱体(6)在第四传送带(84)上移动,通过杀毒通道(9)时,其正面(a)、背面(b)和左面(e)被杀毒通道(9)内壁的杀毒装置消毒灭菌。When another box (6) moves on the fourth conveyor belt (84) and passes through the anti-virus channel (9), its front (a), back (b) and left side (e) are anti-virus devices on the inner wall of the anti-virus channel (9). Disinfection and sterilization.
  10. 根据权利要求1所述的箱体运输中使用的全自动消毒系统的控制方法,其特征在于:The control method of a fully automatic disinfection system used in box transportation according to claim 1, characterized in that:
    步骤12、步骤14以及步骤22中,当翻转过程的箱体(6)触发缓冲导向件(7)上的第二压力传感器时,控制器根据触发信号降低气缸(1)的气缸杆移动速度从而确保翻转的平稳进行。In steps 12, 14 and 22, when the box (6) during the flipping process triggers the second pressure sensor on the buffer guide (7), the controller reduces the cylinder rod movement speed of the cylinder (1) according to the trigger signal to thereby Make sure the flip goes smoothly.
  11. 一种箱体包裹全自动消毒灭菌装置,包括密闭消毒室(1),密闭消毒室(1)内壁上设有紫外线发射器(14),其特征在于:在密闭消毒室(1)设有低位入口(11)、低位出口(13)和高位出口(12),低位传送带(2)将待消毒灭菌的包裹箱体(4)从低位入口(11)输入,重量超标的包裹箱体(4)通过低位传送带(2)直接从低位出口(13)输出,重量未超标的包裹箱体(4)通过翻转抬升机构(5)从低位传送带(2)转移到高位传送带(3)同时使得包裹箱体(4)的底面(41)由隐藏面变成暴露面能够被紫外线发射器(14)照射,重量未超标的包裹箱体(4)通过高位出口(12)输出。A fully automatic disinfection and sterilization device wrapped in a box, including a closed sterilization chamber (1). An ultraviolet emitter (14) is provided on the inner wall of the closed sterilization chamber (1). It is characterized in that: the closed sterilization chamber (1) is provided with The low entrance (11), low exit (13) and high exit (12), the low conveyor belt (2) inputs the package boxes (4) to be disinfected and sterilized from the low entrance (11), and the package boxes with excessive weight ( 4) The low-level conveyor belt (2) is directly output from the low-level exit (13). The parcel box (4) whose weight does not exceed the standard is transferred from the low-level conveyor belt (2) to the high-level conveyor belt (3) through the flipping and lifting mechanism (5). At the same time, the parcels The bottom surface (41) of the box (4) changes from a hidden surface to an exposed surface that can be irradiated by the ultraviolet emitter (14), and the package box (4) whose weight does not exceed the standard is output through the high-level outlet (12).
  12. 根据权利要求11所述的箱体包裹全自动消毒灭菌装置,其特征在于:翻转抬升机构(5)包括支架,在支架上开有弧形导向槽(51),弧形导向槽(51)包括水平段、弧形段以及垂直段,水平段通过弧形段与垂直段连接,水平段位置高于垂直段;抬升臂(53)一端设有吸盘(54),吸盘(54)通过负压吸附固定包裹箱体(4);抬升臂(53)另一端与伸缩气缸杆(521)连接,两者的连接部位于弧形导向槽(51)中,气缸(52)固定在支架上;抬升臂(53)位于支架的一侧,伸缩气缸杆(521)和气缸(52)位于支架的另一侧;伸缩气缸杆(521)伸长或缩短时使得抬升臂(53)沿着弧形导向槽(51)移动,抬升臂(53)能够从水平或垂直位置进行切换从而将低位传送带(2)上的包裹箱体(4)翻转90°转移至高位传送带(3)。The fully automatic disinfection and sterilization device for box wrapping according to claim 11, characterized in that: the flipping and lifting mechanism (5) includes a bracket, and an arc-shaped guide groove (51) is opened on the bracket, and the arc-shaped guide groove (51) It includes a horizontal section, an arc section and a vertical section. The horizontal section is connected to the vertical section through the arc section, and the horizontal section is positioned higher than the vertical section; one end of the lifting arm (53) is provided with a suction cup (54), and the suction cup (54) passes through the negative pressure The wrapped box (4) is fixed by adsorption; the other end of the lifting arm (53) is connected to the telescopic cylinder rod (521), the connection between the two is located in the arc guide groove (51), and the cylinder (52) is fixed on the bracket; lift The arm (53) is located on one side of the bracket, and the telescopic cylinder rod (521) and the cylinder (52) are located on the other side of the bracket; when the telescopic cylinder rod (521) is extended or shortened, the lifting arm (53) is guided along the arc The trough (51) moves, and the lifting arm (53) can switch from a horizontal or vertical position to flip the parcel box (4) on the low conveyor belt (2) 90° and transfer it to the high conveyor belt (3).
  13. 根据权利要求11所述的箱体包裹全自动消毒灭菌装置,其特征在于:低位传送带(2)包括多个第一皮带轮(24),传动机构作用一个或多个第一皮带轮(24)旋转从而使得低位传送带(2)能够循环旋转并形成上、下皮带结构,在上皮带与下皮带之间空间内设有第一称重传感器(21),第一压辊(22)的上支撑点顶住上皮带,第一压辊(22)的下支撑点固定在第一称重传感器(21)上,第一称重传感 器(21)固定在第一安装平台上;当上皮带受到包裹箱体(4)挤压变形后通过第一压辊(22)感应第一称重传感器(21)上从而判断包裹箱体(4)重量是否超标。The fully automatic disinfection and sterilization device for box wrapping according to claim 11, characterized in that: the low conveyor belt (2) includes a plurality of first pulleys (24), and the transmission mechanism rotates due to one or more first pulleys (24). Thereby, the low conveyor belt (2) can rotate cyclically and form an upper and lower belt structure. A first weighing sensor (21) is provided in the space between the upper belt and the lower belt, and the upper support point of the first pressure roller (22) Withstand the upper belt, the lower support point of the first pressure roller (22) is fixed on the first load cell (21), and the first load cell (21) is fixed on the first installation platform; when the upper belt is received by the parcel box After the body (4) is extruded and deformed, the first pressure roller (22) senses the first weighing sensor (21) to determine whether the weight of the parcel box (4) exceeds the standard.
  14. 根据权利要求13所述的箱体包裹全自动消毒灭菌装置,其特征在于:第一安装平台为第一U型支架(23),第一U型支架(23)的两个垂直部与地面连接,第一U型支架(23)的水平部穿过上皮带与下皮带之间空间,第一称重传感器(21)固定在第一U型支架(23)顶部。The fully automatic disinfection and sterilization device for box wrapping according to claim 13, characterized in that: the first installation platform is a first U-shaped bracket (23), and the two vertical parts of the first U-shaped bracket (23) are in contact with the ground. The horizontal part of the first U-shaped bracket (23) passes through the space between the upper belt and the lower belt, and the first load cell (21) is fixed on the top of the first U-shaped bracket (23).
  15. 根据权利要求13或14所述的箱体包裹全自动消毒灭菌装置,其特征在于:高位传送带(3)包括多个第二皮带轮(34),传动机构作用一个或多个第二皮带轮(34)旋转从而使得高位传送带(3)能够循环旋转并形成上、下皮带结构,在上皮带与下皮带之间空间内设有第二称重传感器(31),第二压辊(32)的上支撑点顶住上皮带,第二压辊(32)的下支撑点固定在第二称重传感器(31)上,第二称重传感器(31)固定在第二安装平台上;当上皮带受到包裹箱体(4)挤压变形后通过第二压辊(32)感应第二称重传感器(31)上从而判断包裹箱体(4)在抬升翻转过程中是否存在掉落物品。The fully automatic disinfection and sterilization device for box wrapping according to claim 13 or 14, characterized in that: the high conveyor belt (3) includes a plurality of second pulleys (34), and the transmission mechanism acts on one or more second pulleys (34) ) rotates so that the high conveyor belt (3) can rotate cyclically and form an upper and lower belt structure. A second weighing sensor (31) is provided in the space between the upper belt and the lower belt. The upper part of the second pressure roller (32) The support point resists the upper belt, the lower support point of the second pressure roller (32) is fixed on the second load cell (31), and the second load cell (31) is fixed on the second installation platform; when the upper belt is After the parcel box (4) is extruded and deformed, the second pressure roller (32) senses the second load sensor (31) to determine whether there are dropped items during the lifting and turning process of the parcel box (4).
  16. 根据权利要求15所述的箱体包裹全自动消毒灭菌装置,其特征在于:第二安装平台为第二U型支架(33),第二U型支架(33)的两个垂直部与地面连接,第二U型支架(33)的水平部穿过上皮带与下皮带之间空间,第二称重传感器(31)固定在第二U型支架(33)顶部。The fully automatic disinfection and sterilization device for box wrapping according to claim 15, characterized in that: the second installation platform is a second U-shaped bracket (33), and the two vertical parts of the second U-shaped bracket (33) are in contact with the ground. connection, the horizontal part of the second U-shaped bracket (33) passes through the space between the upper belt and the lower belt, and the second load cell (31) is fixed on the top of the second U-shaped bracket (33).
  17. 根据权利要求16所述的箱体包裹全自动消毒灭菌装置,其特征在于:包括控制单元,该控制单元接收第一称重传感器(21)和第 二称重传感器(31)输出的信号,从而决定是否启动翻转抬升机构(5)。The fully automatic disinfection and sterilization device for box wrapping according to claim 16, characterized by: comprising a control unit that receives signals output by the first weighing sensor (21) and the second weighing sensor (31), Thereby deciding whether to start the flipping and lifting mechanism (5).
  18. 根据权利要求17所述的箱体包裹全自动消毒灭菌装置,其特征在于:吸盘(54)底部设有压力传感器,控制单元根据该压力传感器输出的数值判断吸盘(54)与包裹箱体(4)是否充分接触。The fully automatic disinfection and sterilization device for box wrapping according to claim 17, characterized in that: a pressure sensor is provided at the bottom of the suction cup (54), and the control unit determines the difference between the suction cup (54) and the wrapping box (54) according to the value output by the pressure sensor. 4) Whether there is sufficient contact.
  19. 一种权利要求18所述的箱体包裹全自动消毒灭菌装置的控制方法,包括以下步骤:A control method for a fully automatic disinfection and sterilization device for box wrapping according to claim 18, comprising the following steps:
    步骤1、待消毒灭菌的包裹箱体(4)通过低位传送带(2)从低位入口(11)进入密闭消毒室(1),密闭消毒室(1)内壁的紫外线发射器(14)对包裹箱体(4)表面进行消毒灭菌;Step 1. The package box (4) to be disinfected and sterilized enters the airtight disinfection chamber (1) from the low entrance (11) through the low conveyor belt (2). The ultraviolet emitter (14) on the inner wall of the airtight disinfection room (1) sterilizes the package. The surface of the box (4) is disinfected and sterilized;
    步骤2、当包裹箱体(4)移动至第一称重传感器(21)上方时,包裹箱体(4)通过第一压辊(22)作用第一称重传感器(21);Step 2. When the wrapping box (4) moves above the first weighing sensor (21), the wrapping box (4) acts on the first weighing sensor (21) through the first pressure roller (22);
    步骤3、控制单元通过第一称重传感器(21)输出的信号判断包裹箱体(4)为重量未超标或超标;当包裹箱体(4)重量超标而无法被翻转抬升机构(5)翻转抬升时,控制单元使得其直接从低位出口(13)离开密闭消毒室(1);Step 3. The control unit determines that the weight of the parcel box (4) is not exceeding the standard or exceeding the standard through the signal output by the first weighing sensor (21); when the weight of the parcel box (4) exceeds the standard and cannot be flipped by the flipping and lifting mechanism (5) When lifting, the control unit causes it to leave the closed sterilization chamber (1) directly from the low exit (13);
    步骤4、当重量未超标的包裹箱体(4)移动至翻转抬升机构(5)下方时,控制单元启动翻转抬升机构(5)的气缸(52),伸缩气缸杆(521)缩短从而使得抬升臂(53)向垂直下移动,当吸盘(54)底部的压力传感器输出给控制单元的数值达到预设值时,表明吸盘(54)与包裹箱体(4)充分接触;Step 4. When the package box (4) whose weight does not exceed the standard moves to the bottom of the flipping and lifting mechanism (5), the control unit starts the cylinder (52) of the flipping and lifting mechanism (5), and the telescopic cylinder rod (521) shortens to lift it. The arm (53) moves vertically downward. When the value output by the pressure sensor at the bottom of the suction cup (54) to the control unit reaches the preset value, it indicates that the suction cup (54) is in full contact with the wrapping box (4);
    步骤5、控制单元启动负压装置,吸盘(54)将包裹箱体(4)吸附牢固;Step 5. The control unit starts the negative pressure device, and the suction cup (54) firmly absorbs the wrapping box (4);
    步骤6、控制单元控制伸缩气缸杆(521)变长从而使得抬升臂(53)沿着弧形导向槽(51)从垂直定位状态变为水平高位状态,包裹箱体(4)翻转90°后位于高位传送带(3)上方;Step 6. The control unit controls the telescopic cylinder rod (521) to lengthen so that the lifting arm (53) changes from the vertical positioning state to the horizontal high position along the arc guide groove (51). After the package box (4) is turned over 90° Located above the high conveyor belt (3);
    步骤7、关闭负压装置,翻转90°的包裹箱体(4)掉在高位传送 带(3)上,高位传送带(3)启动,将包裹箱体(4)送出密闭消毒室(1),同时包裹箱体(4)的六面都被消毒灭菌。Step 7. Turn off the negative pressure device, flip the parcel box (4) 90° and drop it on the high conveyor belt (3). The high conveyor belt (3) starts and sends the parcel box (4) out of the airtight disinfection room (1). All six sides of the wrapping box (4) are disinfected and sterilized.
  20. 根据权利要求19所述的箱体包裹全自动消毒灭菌装置的控制方法,其特征在于:步骤7中第二称重传感器(31)被包裹箱体(4)感应,控制单元通过第二称重传感器(21)输出的信号与第一称重传感器(21)输出的信号进行比对,如果两者输出的信号表明两者重量相同或两者重量在误差范围内,表明包裹箱体(4)未破损掉落物品;如果两者输出的信号表明两者重量不同或两者重量在误差范围之外,表明包裹箱体(4)破损掉落物品,控制单元作出报警。The control method of the box-wrapped fully-automatic disinfection and sterilization device according to claim 19, characterized in that: in step 7, the second weighing sensor (31) is sensed by the wrapped box (4), and the control unit passes the second weighing sensor The signal output by the load cell (21) is compared with the signal output by the first load cell (21). If the signals output by the two show that the weight of the two is the same or the weight of the two is within the error range, it indicates that the package box (4 ) undamaged dropped items; if the signals output by the two indicate that the weights of the two are different or the weights of the two are outside the error range, it indicates that the package box (4) is damaged and dropped items, and the control unit issues an alarm.
PCT/CN2022/121176 2022-04-10 2022-09-26 Automatic disinfection system used in box transportation and method for controlling same WO2023197533A1 (en)

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