WO2023193820A1 - Research and test system for influencing factors of rock breaking and cuttings removal efficiency of drilling vertical shaft roller cutter - Google Patents
Research and test system for influencing factors of rock breaking and cuttings removal efficiency of drilling vertical shaft roller cutter Download PDFInfo
- Publication number
- WO2023193820A1 WO2023193820A1 PCT/CN2023/088190 CN2023088190W WO2023193820A1 WO 2023193820 A1 WO2023193820 A1 WO 2023193820A1 CN 2023088190 W CN2023088190 W CN 2023088190W WO 2023193820 A1 WO2023193820 A1 WO 2023193820A1
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- Prior art keywords
- slag
- slurry
- rock
- pipe
- box
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- 239000011435 rock Substances 0.000 title claims abstract description 201
- 238000012360 testing method Methods 0.000 title claims abstract description 132
- 238000005553 drilling Methods 0.000 title claims abstract description 45
- 238000011160 research Methods 0.000 title claims abstract description 29
- 238000005520 cutting process Methods 0.000 title abstract 16
- 238000000926 separation method Methods 0.000 claims abstract description 36
- 239000007788 liquid Substances 0.000 claims abstract description 35
- 238000012544 monitoring process Methods 0.000 claims abstract description 19
- 239000002893 slag Substances 0.000 claims description 265
- 239000002002 slurry Substances 0.000 claims description 125
- 238000000034 method Methods 0.000 claims description 39
- 238000007599 discharging Methods 0.000 claims description 32
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Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M13/00—Testing of machine parts
Definitions
- the invention relates to the research field of coal mine shaft drilling construction technology, and in particular to a research and test system for factors affecting the efficiency of rock breaking and slag removal by a shaft hob using the drilling method.
- Drilling method construction has accumulated rich experience in the process of mineral resource development, but there are still many problems in the full-section drilling method for the large number of interwoven weakly cemented sandstones in soft rocks such as Cretaceous and Jurassic sandstones. question.
- the Cretaceous and Jurassic sandstones have variable structural layers, and most of the mineral particles are in a weakly cemented state, with low strength, large porosity, and easy mudification when exposed to water.
- the engineering mechanical properties are complex and diverse, such as easily occurring The phenomenon of mud-packed drill bits and how to solve the problem of "expansion to the bottom".
- rock breaking tool types such as row spacing, tooth spacing, penetration, weight on bit, drill bit cutterhead speed, tool speed and tool spacing optimization arrangement, slag discharge, etc.
- the research on the rock breaking and slag discharge efficiency, such as the location, quantity and mud performance parameters optimization, is urgent. It has important engineering practical significance to guide the rock breaking mechanism and the matching research of various sandstones, especially the weakly cemented sandstone and mud in the west.
- the purpose of the present invention is to provide a drilling method shaft hob rock breaking and slag discharge efficiency research and test system for factors affecting the efficiency, using the test system can be used to determine the mud performance parameters of different lithology configurations, hob type selection and mechanical parameters, drilling weight , cutter head speed, hob speed, optimal arrangement of the hob cutter spacing, and the arrangement of the slag discharge port position.
- the impact of factors such as the drilling method shaft hob rock breaking and slag discharge efficiency was studied to solve the problem of drilling method shaft hob breakage
- the rock slag discharge matching problem improves the rock breaking and slag discharge efficiency.
- An experimental system for researching factors affecting the rock breaking and slag discharge efficiency of shaft hobs using the drilling method including a spare box, a rock breaking and slag discharge device, a slurry and slag separation device, a metering device, a monitoring component and a control device, wherein,
- the spare box contains mud, and the spare box is connected to the rock-breaking and slag-discharging device through a slurry pipe.
- the spare box is used to provide the rock-breaking and slag-discharging device with mud required for testing;
- the rock breaking and slag discharging device can be used for rock breaking and slag discharging.
- the rock breaking and slag discharging device is connected to the slurry and slag separation device through an external slag discharging pipe.
- the rock breaking and slag discharging device generated The rock slag liquid is transported to the slurry and slag separation device through the external slag discharge pipe;
- the rock breaking and slag discharging device includes a frame body.
- the frame body includes a base, upright columns and a top plate. There are four upright columns. The lower ends of the four upright columns are fixed on the base.
- the top plate is connected to the four upright columns respectively.
- the upper ends of the upright columns are connected, and the base, the four upright columns and the top plate form a frame structure; a plurality of haunch plates are provided around the lower ends of the upright columns, and the haunch plates are connected with the upright columns and the top plate.
- the bases are all connected, and the base and the foundation are fixedly connected through anchor bolts;
- the rock breaking and slag discharge device also includes a test box, a first hydraulic cylinder, a drill pipe, a drill bit, a cutter head, a cutter holder and a rock sample;
- the test box is arranged in the frame body.
- the test box is a barrel-shaped structure with an upper opening.
- the rock sample is arranged in the test box.
- the outlet of the slurry pipe is located above the test box.
- the rock sample is arranged at the bottom of the test box;
- the output end of the first hydraulic cylinder is connected to the upper end of the drill rod, the lower end of the drill rod extends into the test box, the drill bit is installed on the lower end of the drill rod, and the upper end of the cutterhead Connected to the lower end of the drill bit, the tool holder is installed on the lower surface of the cutterhead.
- the tool holder is used to install a hob.
- the first hydraulic cylinder drives the drill bit to move up and down through the drill rod. and rotating, the drill bit is located above the rock sample, and the drill bit drives the hob to move up and down and rotate to break the rock sample;
- the lower surface of the cutter head is provided with a groove along the radial direction of the cutter head.
- the cutter holder is slidably connected to the cutter head through the groove.
- the cutter holder is provided with a fixing bolt. The fixing bolt The position of the cutter holder on the cutterhead can be fixed;
- Each group of grooves is arranged along the radial direction of the cutterhead, and the gap between two adjacent groups of grooves is The angle is 60°, and 2 to 4 knife holders are set on each group of grooves according to the test requirements, and 1 hob is installed on each knife holder;
- the hob is one of a scraper, a toothed wedge hob or a spherical tooth hob, and the knife holder matches the hob;
- the rock breaking and slag discharging device also includes a base and a lifting mechanism.
- the foundation inside the frame is provided with a foundation pit.
- the lifting mechanism is provided in the foundation pit.
- the base is provided on the lifting mechanism.
- the base is a cylindrical structure, the test box is arranged on the base, the diameter of the base is greater than the outer diameter of the test box, and the lifting mechanism can adjust the height of the test box ;
- the rock slag liquid entering the slurry and slag separation device can separate rock slag and slurry in the slurry and slag separation device;
- the measuring device can be used to dry and weigh the rock slag separated by the slurry and slag separation device
- the monitoring component is connected to the control device, and the monitoring component can collect data during the test.
- the present invention discloses a drilling method shaft hob rock breaking and slag discharge efficiency research and test system for factors affecting the efficiency.
- the embodiments of the present invention focus on the mud performance parameters of different lithology configurations, rock breaking cutter type selection and mechanical parameters such as wedge teeth.
- the influencing factors of rock-breaking and slag-discharging efficiency of shaft hobs in drilling method were studied by parameters such as hob spacing, tooth pitch, penetration, bit pressure, cutter head speed, tool speed, optimal arrangement of cutter spacing, and slag discharge port position. Solve the problem of matching the drilling hob for rock breaking and slag removal, and strive to improve the efficiency of rock breaking and slag removal.
- Tests can be carried out based on different rock samples with weak cementation. Different tools and their parameters can be selected for testing. Different drilling parameters can be selected for testing. Different mud performance parameters can be set for testing, different slag discharge ports and air pressures can be selected for testing, and rock samples can be tested at different confining pressures, maximizing and expanding the multifunctional benefits of the test bench.
- the drill bit does not rotate when the rock mass is rotated, only rock breaking, or only slag discharge, single working conditions and single parameter indicators are studied, and we strive to improve the indoor test and Mismatched model gaps caused by inconsistent field working conditions.
- Figure 1 is a schematic structural diagram of an embodiment of the present invention.
- Figure 2 is a schematic structural diagram of a spare box according to an embodiment of the present invention.
- Figure 3 is a schematic structural diagram of a rock breaking and slag discharging device according to an embodiment of the present invention.
- Figure 4 is a schematic structural diagram of a pulp and residue separation device and a metering device according to an embodiment of the present invention.
- Figure 5 is a schematic structural diagram of a vertical cross-section of a test chamber according to an embodiment of the present invention.
- Figure 6 is a schematic three-dimensional structural diagram of a test chamber according to an embodiment of the present invention.
- Figure 7 is a schematic structural diagram of the hobs distributed on the cutterhead according to an embodiment of the present invention.
- it can be a fixed connection or a detachable connection; it can be a direct connection or an indirect connection through an intermediate component; it can be It can be a wired electrical connection, a radio connection, or a wireless communication signal connection.
- a fixed connection or a detachable connection can be a direct connection or an indirect connection through an intermediate component; it can be It can be a wired electrical connection, a radio connection, or a wireless communication signal connection.
- a drilling method shaft hob rock breaking and slag discharge efficiency research and test system is provided.
- it includes a spare box 1, a rock breaking discharge Slag device, slurry and slag separation device, metering device, monitoring component and control device.
- the spare box 1 contains mud.
- the spare box 1 is connected to the rock breaking and slag discharge device through the slurry conveying pipe 11.
- the spare box 1 is used for rock breaking.
- the slag discharging device provides the mud required for the test; rock breaking and slag discharging device can be used for rock breaking and slag discharging.
- the rock breaking and slag discharging device is connected to the slurry and slag separation device through the external slag discharging pipe 20.
- the rock breaking and slag discharging device The generated rock slag liquid is transported to the slurry and slag separation device through the external slag discharge pipe 20; the rock slag liquid entering the slurry and slag separation device can be separated from the rock slag and slurry in the slurry and slag separation device; the metering device can be used to separate the slurry and slag.
- the rock slag separated by the device is dried and weighed; the monitoring component is connected to the control device, and the monitoring component can collect data during the test.
- This test system restores the actual field working environment of drilling shaft hob rock breaking indoors, and is especially suitable for drilling shaft hob rock breaking rows on soft rocks such as Cretaceous and Jurassic sandstone under different confining pressure conditions.
- Research on factors affecting slag efficiency shows that the compressive strength of weakly cemented axial centers such as Cretaceous and Jurassic sandstones is not high, and the power equipment required for rock breaking is lower than other hard rocks, which facilitates the implementation of the technical solution of the present invention.
- the technical plan designs a complete closed cycle system from the preparation of mud for slag discharge to the end of slag discharge measurement and statistics, to prevent the pollution of the environment by "wasted" mud, and to establish a complete set of tests for rock breaking and slag discharge in a true sense.
- the research system provides indoor simulation research to solve many difficult problems encountered in improving weakly cemented sandstone rock breaking and slag discharge. It saves costs, protects the environment, and has strong practical engineering significance.
- the spare box 1 has a box structure with an upper opening.
- the upper end of the spare box 1 is covered with a box cover 10.
- the box cover 10 has sufficient ability to support the power equipment on it.
- the mud reserve of the spare box 1 is The capacity must meet the requirements of a test.
- a slurry suction pump 12 is provided on the box cover 10.
- One end of the slurry pipe 11 is connected to the slurry suction pump 12.
- the lower end of the slurry suction pump 12 passes through the box cover 10 and extends to the spare box 1. below the mud level; a cleaning outlet 13 is provided at the bottom of the backup tank 1, and a first gate valve 14 is provided on the cleaning outlet 13.
- the stirring shaft 150 of the mixer 15 extends to the spare box 1 after passing through the box cover 10
- the stirring shaft 150 is provided with a stirring fan blade 151.
- the mixer 15 drives the stirring fan blade 151 to rotate through the stirring shaft 150.
- the rotation of the stirring fan blade 151 can stir the mud in the backup tank 1.
- the mixer 15 mixes the mud from time to time.
- a liquid level pipe 16 is provided on one side of the backup tank 1, and the lower end of the liquid level pipe 16 is connected to the bottom of the backup tank 1.
- the upper end of 16 is higher than the liquid level of the mud in the backup tank 1.
- the liquid level pipe 16 is provided with a measurement scale. The liquid level pipe 16 is used to display the mud holding amount in the backup tank 1, which is convenient for the experimenter to observe the real-time mud holding amount.
- the backup box 1 is a reinforced concrete structure or a steel structure, and the material of the liquid level pipe 16 is plexiglass, which facilitates the measurement of the mud capacity in the backup box 1 Monitoring is carried out; preferably, the box cover 10 is also provided with a slurry adding port 100 and a detection sampling port 101.
- the slurry adding port 100 is used to replenish mud in the spare box 1, and the detection sampling port 101 is used to replenish mud in the spare box 1.
- the mud is sampled; preferably, the bottom of the standby box 1 is in an inverted cone shape, and the slope of the bottom of the inverted cone-shaped standby box 1 is 8% to 12%. Such an arrangement can make cleaning and drainage smooth.
- the four corners of the bottom of the spare box 1 are provided with rollers 17.
- the rollers 17 are multi-directional rollers with fixed buttons, so that the spare box 1 can be flexibly moved and can be fixed with fixed buttons.
- the rollers 17 can facilitate the movement of the spare box 1, making the spare box 1 more convenient to move.
- the box 1 can maintain a suitable distance from the rock breaking and slag discharging device, so that the spare box 1 can transport mud that meets the test requirements to the rock breaking and slag discharging device.
- the test system also includes a detector, which can detect the performance of the mud obtained from the detection sampling port 101.
- the mud performance includes mud density, water loss, mud skin, colloid rate, sand content, PH value, Indicators such as viscosity, thixotropy, static shear force, etc. are used to detect the properties of the mud.
- the methods used to detect the properties of the mud are operated in accordance with the current relevant specifications.
- the detectors used to detect the properties of the mud are commercially available products corresponding to the properties of the mud, such as: mud density Use the 1002 type mud hydrometer to detect the water loss. Use the 1009 type mud water loss meter to detect the water loss.
- the mud performance indicators are designed according to the test requirements, and the mud is tested according to the specifications. During the test, the mud is sampled through the detection sampling port 101, and the performance of the mud is rechecked.
- the rock breaking and slag discharge device includes a frame 2.
- the frame 2 includes a base 25, a column 21 and a top plate 22.
- the column 21 is cylindrical, and there are four columns 21.
- the lower end of the upright column 21 is fixed on the base 25, and the top plate 22 is a steel structure.
- the top plate 22 is connected to the upper ends of the four upright columns 21 respectively.
- the base 25, the four upright columns 21 and the top plate 22 form a frame structure; preferably, the lower end of the upright column 21 is There are a plurality of haunched plates 23 around.
- the haunched plates 23 are connected to the columns 21 and the base 25 by welding.
- the test system is set up on the foundation, and the base 25 and the foundation are fixedly connected through anchor bolts 24.
- the frame structure composed of the base 25, the column 21 and the top plate 22 is fixedly connected to the concrete foundation, effectively transmits the load of the rock breaking and slag discharge device to the foundation, and can carry the first hydraulic cylinder 33 and the air supply pump 47 and ensure rock breaking and discharge.
- the slag plant is generally in a safe condition.
- the rock breaking and slag discharge device also includes a test box 3, a first hydraulic cylinder 33, a drill pipe 34, a drill bit 35, a cutter head 37, a cutter seat 40 and a rock sample 42; the test box 3 is used to simulate a wellbore, and the test box 3 is set in the frame 2.
- the test box 3 is a barrel-shaped structure with an upper opening.
- the rock sample 42 is set in the test box 3.
- the outlet of the slurry pipe 11 is located above the test box 3.
- the rock sample 42 is set in the test box 3.
- the mud is transported into the test box 3 by the slurry pipe 11, and the liquid level of the mud in the test box 3 is higher than the upper end of the rock sample 42; the output end of the first hydraulic cylinder 33 Connected to the upper end of the drill rod 34, the lower end of the drill rod 34 extends into the test box 3, the drill bit 35 is installed on the lower end of the drill rod 34, the upper end of the cutterhead 37 is connected to the lower end of the drill bit 35, and the cutter seat 40 is installed on the cutterhead 37 On the lower surface of the hob, the tool holder 40 is used to install the hob 41.
- the first hydraulic cylinder 33 drives the drill bit 35 to move up and down and rotate through the drill rod 34, thereby realizing the vertical feed rotation movement of the hob 41 and driving the hob 41 to rotate.
- the drill bit 35 is located above the rock sample 42.
- the drill bit 35 drives the hob 41 to move up and down and rotate to break the rock sample 42.
- the rock sample 42 is round and has a diameter larger than the diameter of the cutterhead 37.
- the rock sample The height of 42 is determined according to the test plan, and the rock sample 42 can be made into samples of weakly cemented different sandstone layers in proportion according to the similarity test.
- the lower surface of the cutter head 37 is provided with a groove 400 along the radial direction of the cutter head 37.
- the cutter holder 40 is slidably connected to the cutter head 37 through the groove 400.
- the cutter holder 40 is provided with a fixing bolt 401, and the fixing bolt 401 can secure the cutter disc 37.
- the position of the cutter seat 40 on the cutter head 37 is fixed; preferably, as shown in FIG.
- each group of grooves 400 is provided with 2 to 4 tool holders 40 according to the test requirements.
- Each tool holder 40 is equipped with a hob 41. The position of the tool holder 40 on the cutter head 37 is adjusted through the grooves 400.
- the hob 41 is one of a scraper, a toothed wedge hob, or a ball-toothed hob
- the knife seat 40 matches the hob 41 , during the test process, by selecting hobs 41 of different types and specifications and conducting tests at different knife spacings, the impact of the setting of the hob 41 on the efficiency of rock breaking and slag removal by the shaft hob of the drilling method is studied; preferably, the hob 41 is
- the rock slag discharge device also includes a base 43 and a lifting mechanism 44.
- the foundation in the frame body 2 is provided with a foundation pit 51.
- the lifting mechanism 44 is arranged in the foundation pit 51.
- the diameter of the foundation pit 51 is larger than the diameter of the test chamber 3.
- the base 43 is arranged on the lifting mechanism 44.
- the base 43 has a cylindrical structure.
- the test chamber 3 is arranged on the base 43.
- the diameter of the base 43 is larger than the outer diameter of the test chamber 3.
- the lifting mechanism 44 can adjust the height of the test chamber 3. Make adjustments.
- the test chamber 3 is in the shape of a barrel, with a circular base 43 underneath. Since the test chamber 3 has a certain height, weight and volume, it is difficult to install and disassemble.
- a lifting mechanism 44 is provided that allows the load-bearing test box 3 to enter the working state freely up and down, making the installation and disassembly of the test box 3 easier.
- adjusting the height of the rock sample 42 through the lifting mechanism 44 can reduce the downward movement range of the drill bit 35 .
- the rock breaking and slag discharge device also includes a connector 45, a connector 46, an air supply pump 47, an air supply pipe 39, an inner slag discharge main pipe and an inner slag discharge branch pipe 48.
- the air supply pump 47 and the connector 45 are both arranged on the top plate 22
- the drill pipe 34 is a hollow cylindrical structure
- the internal slag discharge main pipe and the air supply pipe 39 are both arranged in the drill pipe 34
- the first hydraulic cylinder 33 is connected to the drill pipe 34 through the connector 45
- the upper end of the internal slag discharge main pipe is connected through
- the connector 45 is connected to one end of the external slag discharge pipe 20, and the other end of the external slag discharge pipe 20 is connected to the slurry and slag separation device.
- the connector 45 is a dynamic and static conversion device, used for the internal slag discharge main pipe and the external slag discharge pipe in the drill pipe 34.
- the connection of the pipe 20 can ensure that when the drill pipe 34 rotates, the connection between the inner slag discharge main pipe and the outer slag discharge pipe 20 will not leak.
- the drill pipe 34 is connected to the drill bit 35 through a connecting piece 46.
- An enlarging head 49 is provided in the connecting piece 46; a slag suction port 38 is provided on the cutter head 37.
- the upper end of the inner slag discharge branch pipe 48 is connected to the inner slag discharge main pipe through the enlarging head 49. The lower end is connected.
- the lower end of the inner slag discharge branch pipe 48 passes through the drill bit 35 and is connected with the slag suction port 38 on the cutter head 37.
- the upper end of the air supply pipe 39 is connected with the air supply pump 47.
- the inner slag discharge branch pipe 48 is provided with an air supply port.
- the air supply pipe The lower end of 39 is connected with the inner slag discharge branch pipe 48 through the air supply port; the air supply pump 47 provides high-pressure air and delivers it to the inner slag discharge branch pipe 48 through the air supply pipe 39 to complete the slag discharge function.
- three slag suction ports 38 are provided, and the cutterhead 37 is a disc-shaped steel plate.
- the three slag suction ports 38 are respectively located at the center A of the cutterhead 37 , the position B at 1/2 of the radius of the cutterhead 37 , and close to the cutter.
- each slag suction port 38 is provided with a sliding cover. The sliding cover can close the slag suction port 38.
- the three slag suction ports 38 provide different positions of the slag suction port 38 for the test for research.
- Reasonable position of the slag suction port 38 there are three inner slag discharge branch pipes 48, each inner slag discharge branch pipe 48 is connected to a slag suction port 38, and each inner slag discharge branch pipe 48 is connected to an air supply pipe 39.
- the slag suction port 38 can be selected individually according to the test plan: A slag suction port 38 or B slag suction port 38 or C slag suction port 38, double selection AB slag suction port 38, or AC slag suction port 38, or BC slag suction port 38, select all ABC slag suction ports 38. If a certain slag suction port 38 is not used in this test, the air supply pipe 39 connected to the inner slag discharge branch pipe 48 will not be supplied with air, and the sliding cover will be used to close the slag suction port 38. .
- the connecting piece 46 includes a truncated cone section 460 and a cylindrical section 461.
- the diameter of the upper surface of the truncated cone section 460 is smaller than the diameter of the lower surface.
- the upper end of the truncated cone section 460 is fixedly connected to the drill pipe 34 through the connecting flange 36 and flange bolts.
- the lower end of the truncated cone section 460 is connected to the upper end of the cylindrical section 461 , and the lower end of the cylindrical section 461 is fixedly connected to the drill bit 35 .
- the drill pipe 34 is a hollow steel structure round pipe.
- the hollow part is equipped with one large (internal slag discharge main pipe) and two small (air supply pipe 39) hollow pipes, which are compact in structure.
- the test chamber 3 includes an upper section 30, a lower section 31 and a bottom plate 32. Both the upper section 30 and the lower section 31 are cylindrical structures. The inner diameter of the upper section 30 is consistent with the inner diameter of the lower section 31, and the bottom plate 32 covers At the lower end of the lower section 31, there is a sealed connection between the upper section 30 and the lower section 31, and there is a sealed connection between the lower section 31 and the bottom plate 32.
- the upper section 30 is made of high-strength tempered glass, and the high-strength tempered glass is white and transparent, making it easy to observe the inside of the test chamber 3 In the mud working state, the lower section 31 is made of reinforced concrete. A number of retention holes 310 are provided on the lower section 31.
- An annular confining plate 52 is provided close to the inner wall of the lower section 31.
- the material of the confining plate 52 is a steel plate.
- the confining plate 52 The height of the rock sample 42 is consistent with the height of the lower section 31.
- the rock sample 42 has a cylindrical structure.
- the outer diameter of the rock sample 42 is equal to the inner diameter of the confining plate 52.
- the height of the rock sample 42 is higher than the height of the lower section 31.
- the rock sample 42 It is arranged in the confining pressure plate 52, and the outer wall of the rock sample 42 is in close contact with the confining pressure plate 52; an annular second hydraulic cylinder 50 is provided on the outer periphery of the lower section 31, and the second hydraulic cylinder 50 is embedded in the outer wall of the lower section 31.
- the cylinder 50 has several output ends. The output end of each second hydraulic cylinder 50 contacts the confining pressure plate 52 through a reserved hole 310 on the lower section 31.
- the second hydraulic cylinder 50 applies radial force to the rock sample 42 through the confining pressure plate 52.
- the second hydraulic cylinder 50 can be controlled based on the pressure data collected by the pressure sensor.
- the annular second hydraulic cylinder 50 controls the confining pressure through a pressure sensor to simulate the actual stress state of rocks at a certain depth underground.
- the test chamber 3 has sufficient pressure bearing capacity and sealing effect.
- the upper section 30 of the test chamber 3 is made of high-strength tempered glass to ensure transparency and facilitate real-time observation of the rock breaking and slag discharging effect.
- the effects of selecting different rock samples 42 and generating different confining pressures through the second hydraulic cylinder 50 on the efficiency of rock breaking and slag removal by the shaft hob of the drilling method were studied.
- 3 rows of reserved holes 310 are evenly arranged from top to bottom on the lower section 31 , and each row of reserved holes 310 is provided with 12, and each row of reserved holes 310 is evenly distributed along the circumferential direction of the lower section 31 , so that the arrangement can
- the second hydraulic cylinder 50 is allowed to uniformly apply confining pressure to the rock sample 42, so that the rock sample 42 is pressurized more uniformly.
- the height of the lower section 31 is 1m ⁇ 1.5m
- the upper section 30 is composed of multiple installation units 300 arranged from top to bottom.
- Each installation unit 300 is annular, and each installation unit 300 is composed of three pieces of high-strength tempered glass. It is spliced together.
- the space between two adjacent installation units 300 is filled with elastic hydrophobic material and connected through a mortise and tenon structure.
- the space between two adjacent pieces of high-strength tempered glass in each installation unit 300 is filled with elastic hydrophobic material and connected.
- this arrangement can facilitate disassembly and installation, and can ensure that the connection is firm and reliable without leakage; preferably, the height of each installation unit 300 is 1m, and the two adjacent installation units 300 are staggered to avoid The top and bottom are connected through seams.
- the upper end of the lower section 31 is provided with an anchoring groove 311 along the circumferential direction. The depth of the anchoring groove 311 is 150mm.
- the lower end of the upper section 30 is located in the anchoring groove 311.
- the space between the lower end of the upper section 30 and the side wall of the anchoring groove 311 is filled with elastic material. Hydrophobic material prevents leakage and avoids damage caused by rigid contact during installation.
- the slurry separation device includes a slurry filter cylinder 6, a first barrel 65, a second barrel 66 and a vibrating rod motor 67.
- the first barrel 65 and the second barrel 66 are respectively located at On both sides of the slurry filter cylinder 6, the upper end of the slurry filter cylinder 6 is covered with a cover plate 60, and a slurry inlet 61 is provided on the cover plate 60; first filter screens 68 are arranged in the slurry filter cylinder 6 from top to bottom. and a second filter screen 69.
- the two side walls of the slurry filter cylinder 6 are respectively provided with a first discharge port 62 and a second discharge port 63.
- the first filter screen 68 and the second filter screen 69 are both inclined.
- One end of the filter screen 68 is connected to one side wall of the slurry filter drum 6 , and the other end of the first filter screen 68 extends from the first outlet 62 provided on the other side wall of the slurry filter drum 6 to the slurry slag. Outside the filter cylinder 6, the other end of the first filter screen 68 is located above the first barrel 65. The height of one end of the first filter screen 68 is greater than the height of the other end.
- the slurry inlet 61 on the cover plate 60 is arranged above the first filter screen 65. Above one end of the net 68, the other end of the external slag discharge pipe 20 is connected to the slurry inlet 61.
- the first filter screen 68 is used to filter the rock slag liquid transported by the external slag discharge pipe 20 for the first time.
- the first filter screen 68 filters The coarse rock slag particles that come out fall into the first barrel 65 through the first filter screen 68 extending to the outside of the first discharge port 62 .
- One end of the second filter screen 69 is connected to the other side wall of the slurry filter drum 6 , and the other end of the second filter screen 69 extends from the second outlet 63 provided on one side wall of the slurry filter drum 6 to Outside the slurry filter cylinder 6, the other end of the second filter screen 69 is located above the second barrel 66.
- the height of one end of the second filter screen 69 is greater than the height of the other end.
- the second filter screen 69 filters the first filter screen 68.
- the final rock slag liquid is filtered twice, and the medium-coarse rock slag particles filtered out by the second filter screen 69 fall into the second barrel 66 from the second filter screen 69 extending to the outside of the second discharge port 63 .
- the vibrating rod motor 67 is arranged on the cover 60.
- the vibrating rod motor 67 is connected to both the first filter screen 68 and the second filter screen 69.
- the vibrating rod motor 67 can drive the first filter screen 68 and the second filter screen 69 to vibrate.
- the vibration of the first filter screen 68 and the second filter screen 69 is beneficial to the effective separation of rock slag and slurry in the rock slag liquid; preferably, the cover plate 60 is provided with a mesh-shaped air outlet 64, and the air outlet 64 is used for the rock slag liquid.
- the water and gas are diverted, the gas in the rock slag liquid rises, and is discharged through the gas outlet 64, and the rock slag slurry is discharged due to gravity.
- the bottom of the slurry slag filter drum 6 is inverted cone shape, and the slope of the bottom of the slurry sludge filter drum 6 forming an inverted cone is 45°.
- the rock slag liquid containing only very fine sand particles after being filtered by the first filter screen 68 and the second filter screen 69 passes through the slurry discharge pipe.
- the pipe 73 is delivered to the cyclone 70; preferably, the angle between the first filter 68 and the horizontal plane is 30°, and the angle between the second filter 69 and the horizontal plane is 30°.
- the aperture of the first filter 68 is 20mm ⁇ 30mm, and the aperture of the second filter 69 is 4mm ⁇ 6mm.
- the aperture settings of the first filter 68 and the second filter 69 are determined according to the difficulty of rock breaking and the test plan.
- the pore diameter of the first filter screen 68 is 25 mm, and the pore diameter of the second filter screen 69 is 5 mm.
- the slurry filter cylinder 6 is provided with a box door to facilitate management.
- it also includes a test bench 8, and the slurry and residue separation device is arranged on the test bench 8 to make it neat and orderly.
- the slurry separation device also includes a cyclone 70 and a third barrel 72.
- the other end of the slurry discharge pipe 73 is connected to the cyclone 70.
- the slag liquid in the slurry discharge pipe 73 is Entering the cyclone 70 in the tangential direction, the slurry discharge pipe 73 is provided with a second gate valve 730 and a pressure pump 731.
- the second gate valve 730 controls the opening and closing of the slurry discharge pipe 73, and the pressure pump 731 provides sufficient pressure for the slurry discharge pipe 73.
- the upper end of the cyclone 70 is connected to one end of the slurry outlet pipe 76, the cover 10 of the backup box 1 is provided with a slurry return port 102, and the other end of the slurry outlet pipe 76 is connected to the cyclone 70.
- the slurry return port 102 of the backup box 1 is connected; the lower end of the cyclone 70 is provided with a slag discharge port 71, and the slag discharge port 71 is connected to a slag discharge pipe 74.
- the third material barrel 72 is located below the slag discharge pipe 74, and the third material
- the barrel 72 is used to collect the extremely fine rock slag particles filtered out by the cyclone 70 , and the slag discharge pipe 74 is provided with an outlet valve 75 .
- the entire cyclone 70 is placed on the workbench at a suitable height, which shortens the transport height of rock slag liquid and relieves the transport pressure of the pressure pump 731.
- the slurry separation device includes a slurry filter cylinder 6 and a cyclone 70.
- the slurry separation device separates the slag liquid from the slurry.
- the slurry filter cylinder 6 is provided with two layers of a first filter 68 and a second filter 69 that can filter different particle sizes.
- the first filter 68 filters coarse-grained rock slag
- the second filter 69 filters medium-coarse-grained rock slag.
- the first filter screen 68 and the second filter screen 69 are both arranged at an inclination of 30° with opposite inclination directions.
- first filter screen 68 and one end of the second filter screen 69 are reliably connected to the side wall of the slurry filter cylinder 6 to facilitate
- the rock slag liquid filtered by the second filter 69 flows into the slurry discharge pipe 73 through the inverted cone-shaped bottom of the slurry filter barrel 6. Under the action of the pressure pump 731, the rock slag liquid enters the cyclone through the slurry discharge pipe 73. 70.
- the metering device includes a drying box 81 and an electronic scale 82.
- the drying box 81 is used to measure the coarse rock slag, medium coarse rock slag and extremely fine rock slag separated and cleaned by the slurry separation device.
- the slag is dried;
- the electronic scale 82 has a display screen.
- the electronic scale 82 is used to measure the weight of each group of materials and read through the display screen.
- the electronic scale 82 is provided with a material tray 83, and the dried coarse rock slag and medium slag are dried with the help of a clamp.
- Coarse rock slag and ultra-fine rock slag are placed on the material tray 83 respectively, and weighed using an electronic scale 82 and a drying box 81, and the tester records the readings.
- the slurry and slag separation device and the measuring device are both arranged on the test bench 8, adjacent to the rock breaking and slag discharge device and the backup box 1.
- the drying box 81, electronic scale 82 and display screen are all placed on one side of the slurry and slag separation device.
- the entire test system is compact in layout, closely connected, easy to use, and integrated.
- the monitoring component includes a three-way force sensor, a rotational speed sensor and a displacement sensor.
- the three-way force sensor, rotational speed sensor and displacement sensor are all arranged on the tool holder 40 .
- the three-way force sensor, rotational speed sensor and displacement sensor are all connected to the control device. ;
- the three-way force sensor is used to collect the pressure data exerted by the first hydraulic cylinder 33, the rotation speed sensor is used to collect the rotation speed data of the drill bit 35, the displacement sensor is used to collect the vertical displacement data of the drill bit 35, and the control device is based on the three-way force sensor , the data collected by the rotation speed sensor and the displacement sensor control the first hydraulic cylinder 33 .
- the monitoring component can monitor the time course of each direction force, the rotation speed of the drill bit 35, the vertical displacement of the drill bit 35 and the torque of the drill pipe 34 during the rock breaking process.
- the force time course refers to the graph of how the normal force of the hob 41, the tangential force of the hob 41 and the lateral force of the hob 41 (ordinate) change with time (abscissa) under specific drilling parameters. It reflects a dynamic relationship curve with fluctuations.
- the control device controls the first hydraulic cylinder 33 and the second hydraulic cylinder 50 through the pressure data collected by the monitoring component, the rotational speed data of the drill bit 35, the displacement data of the drill bit 35 and the confining pressure data. Control and store the data collected by the monitoring component.
- the test system tests different types and specifications of hobs 41 at different knife spacings, different drilling pressures, different rotational speeds, and selects different rock samples 42 , different mud performance parameters, different positions of the slag discharge ports 71 , and air supply pumps 47
- Experiments were carried out under different air pressures and different confining pressures generated, and the control device was used to produce experimental reports and experimental curves.
- the experimental reports and experimental curves were used to study the factors affecting the efficiency of rock breaking and slag removal by the shaft hob of the drilling method.
- Tooth pitch and row spacing are the properties of wedge-tooth hob 41, which are determined by the experimental research plan and can be customized by special manufacturers according to relevant requirements. Penetration is the drilling parameter set before the test, and then by setting other parameters or the test data obtained thereby, the rock breaking efficiency can be evaluated. Tooth pitch, row pitch, penetration and tool speed are all prerequisites for studying the rock breaking mechanism and are the main factors affecting rock breaking efficiency.
- the cutter seat 40 of the hob 41 rotates with the cutterhead 37 , and at the same time the hob 41 is forced to rotate around the cutter axis.
- the rotational power of the hob 41 depends on the rotation speed of the cutterhead 37 .
- the rotational speed of the cutterhead 37 depends on the power of the first hydraulic cylinder 33. It can be seen that as long as the radius of the hob 41 and the position of the tool holder 40 are known, the cutter of the hob 41 can be inferred from the rotational speed of the cutterhead 37 driven by the drill bit 35. Rotating speed.
- Rock breaking and slag discharge are inseparable systemic issues in drilling method construction. "Breaking out” and “discharging out” interact with each other and complement each other.
- Embodiments of the present invention focus on the mud performance parameters of different lithology configurations, rock breaking cutter type selection and mechanical parameters such as row spacing, tooth pitch, penetration, bit weight, cutterhead 37 (drill bit 35) of the wedge hob 41
- the factors affecting the rock breaking and slag discharging efficiency of the drilling method shaft hob were studied by parameters such as rotation speed, tool rotation speed and the optimal arrangement of the knife spacing, and the position of the slag discharge port 71.
- the problem of rock breaking and slag discharging matching problem of the drilling method shaft hob 41 was solved, and efforts were made. Improve rock breaking and slag removal efficiency.
- the type of construction hob 41 is fixed, the slag discharge port 71 is fixed, the rock mass rotation drill bit 35 does not rotate, only rock breaking, or only slag discharge is studied, the working conditions are single, the parameter index is single, and the current test situation is tried to improve the indoor The mismatched model gap caused by the inconsistency between experiments and field work conditions.
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Abstract
A research and test system for influencing factors of rock breaking and cuttings removal efficiency of a drilling vertical shaft roller cutter (41), which comprises a spare tank (1), a rock breaking and cuttings removal apparatus, a mud-cuttings separation apparatus, a metering apparatus, a monitoring assembly, and a control apparatus, wherein the spare tank (1) is connected to the rock breaking and cuttings removal apparatus by means of a mud conveying pipe (11); the rock breaking and cuttings removal apparatus is connected to the mud-cuttings separation apparatus by means of an outer cuttings removal pipe (20), and rock cuttings liquid produced by the rock breaking and cuttings removal apparatus is conveyed into the mud-cuttings separation apparatus by means of the outer cuttings removal pipe (20); the rock cuttings can be dried and weighed by means of the metering apparatus; and the monitoring assembly is connected to the control apparatus. By means of the test system, research can be performed on the effects on the rock breaking and cuttings removal efficiency of the drilling vertical shaft roller cutter (41) caused by the position of a cuttings removal opening (71), an optimized configuration of cutter spacing of the roller cutter (41), the rotational speed of the roller cutter (41), the rotational speed of a cutter head (37), weight on bit, mechanical parameters, selection of the type of roller cutter (41), and mud performance parameters configured for different lithographies, and said system can improve the rock breaking and cuttings removal efficiency.
Description
本发明涉及煤矿竖井钻井法施工技术研究领域,特别涉及一种钻井法竖井滚刀破岩排渣效率影响因素研究试验系统。The invention relates to the research field of coal mine shaft drilling construction technology, and in particular to a research and test system for factors affecting the efficiency of rock breaking and slag removal by a shaft hob using the drilling method.
钻井法施工在矿产资源开发过程中已积累了丰富的经验,但针对白垩系和侏罗系砂岩等软岩中存在的大量互织的弱胶结砂岩实施的全断面钻井法凿井,尚存在许多问题。白垩系和侏罗系砂岩构造层次多变,矿物成分颗粒大多呈弱胶结状态,强度较低,孔隙率较大,遇水作用易泥化,工程力学性质呈现复杂多样性,如极易出现的泥包钻头现象及如何解决“一扩到底”问题,这些问题的出现与破岩排渣整个过程密切相关,而影响破岩排渣的效率因数很多,如滚刀相对应不同力学性能的岩石的适宜性研究,滚刀数量、布局合理性和排渣口数量与位置大小的锲合度,泥浆性能参数的选择,破岩钻头钻进参数的优化等。Drilling method construction has accumulated rich experience in the process of mineral resource development, but there are still many problems in the full-section drilling method for the large number of interwoven weakly cemented sandstones in soft rocks such as Cretaceous and Jurassic sandstones. question. The Cretaceous and Jurassic sandstones have variable structural layers, and most of the mineral particles are in a weakly cemented state, with low strength, large porosity, and easy mudification when exposed to water. The engineering mechanical properties are complex and diverse, such as easily occurring The phenomenon of mud-packed drill bits and how to solve the problem of "expansion to the bottom". The emergence of these problems is closely related to the entire process of rock breaking and slag removal, and there are many factors that affect the efficiency of rock breaking and slag removal, such as the hob's response to rocks with different mechanical properties. Suitability research, the number of hobs, the rationality of the layout, the number and location of the slag discharge ports, the selection of mud performance parameters, the optimization of rock-breaking drill bit drilling parameters, etc.
截止目前,尚很少可见室内钻井法凿井在破岩刀具类型适宜性及机械参数的滚刀破岩试验台和泥浆性能参数的匹配一体化的系统装置研究。因此,研究钻井法凿井在破岩刀具类型选择及机械参数如楔齿滚刀的排距、齿距、贯入度、钻压、钻头刀盘转速、刀具转速及刀间距优化布置、排渣口位置、数量以及泥浆性能参数优化等破岩排渣效率研究内容迫在眉睫,对指导破岩机理和各种砂岩特别是西部弱胶结砂岩和泥浆匹配研究具有重要工程实践意义。Up to now, there are few systematic studies on the suitability of rock-breaking cutter types and the matching of mechanical parameters of hob rock-breaking test benches and mud performance parameters for indoor well drilling. Therefore, it is necessary to study the selection of rock breaking tool types and mechanical parameters such as row spacing, tooth spacing, penetration, weight on bit, drill bit cutterhead speed, tool speed and tool spacing optimization arrangement, slag discharge, etc. The research on the rock breaking and slag discharge efficiency, such as the location, quantity and mud performance parameters optimization, is urgent. It has important engineering practical significance to guide the rock breaking mechanism and the matching research of various sandstones, especially the weakly cemented sandstone and mud in the west.
本发明的目的在于提供一种钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,利用该试验系统能够对不同岩性配置的泥浆性能参数、滚刀类型的选择及机械参数、钻压、刀盘转速、滚刀转速及滚刀的刀间距优化布置、排渣口位置的布置等影响因素对钻井法竖井滚刀破岩排渣效率的影响进行研究,解决钻井法凿井滚刀破岩排渣匹配问题,提升破岩排渣效率。The purpose of the present invention is to provide a drilling method shaft hob rock breaking and slag discharge efficiency research and test system for factors affecting the efficiency, using the test system can be used to determine the mud performance parameters of different lithology configurations, hob type selection and mechanical parameters, drilling weight , cutter head speed, hob speed, optimal arrangement of the hob cutter spacing, and the arrangement of the slag discharge port position. The impact of factors such as the drilling method shaft hob rock breaking and slag discharge efficiency was studied to solve the problem of drilling method shaft hob breakage The rock slag discharge matching problem improves the rock breaking and slag discharge efficiency.
为了实现上述目的,本发明提供如下技术方案:In order to achieve the above objects, the present invention provides the following technical solutions:
一种钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,包括备用箱、破岩排渣装置、浆渣分离装置、计量装置、监测组件和控制装置,其中,An experimental system for researching factors affecting the rock breaking and slag discharge efficiency of shaft hobs using the drilling method, including a spare box, a rock breaking and slag discharge device, a slurry and slag separation device, a metering device, a monitoring component and a control device, wherein,
所述备用箱容纳有泥浆,所述备用箱通过输浆管与所述破岩排渣装置连接,所述备用箱用于为所述破岩排渣装置提供试验所需泥浆;The spare box contains mud, and the spare box is connected to the rock-breaking and slag-discharging device through a slurry pipe. The spare box is used to provide the rock-breaking and slag-discharging device with mud required for testing;
利用所述破岩排渣装置能够进行破岩排渣,所述破岩排渣装置通过外排渣管与所述浆渣分离装置连接,在试验过程中,所述破岩排渣装置产生的岩渣液体通过所述外排渣管输送至所述浆渣分离装置内;The rock breaking and slag discharging device can be used for rock breaking and slag discharging. The rock breaking and slag discharging device is connected to the slurry and slag separation device through an external slag discharging pipe. During the test process, the rock breaking and slag discharging device generated The rock slag liquid is transported to the slurry and slag separation device through the external slag discharge pipe;
所述破岩排渣装置包括架体,所述架体包括底座、立柱和顶板,所述立柱设置有四根,四根所述立柱的下端固定在所述底座上,所述顶板分别与四根所述立柱的上端连接,所述底座、四根所述立柱和所述顶板组成框架结构;所述立柱的下端的周围设置有多个加腋板,所述加腋板与所述立柱和所述底座均连接,所述底座与地基基础通过地脚螺栓固定连接;The rock breaking and slag discharging device includes a frame body. The frame body includes a base, upright columns and a top plate. There are four upright columns. The lower ends of the four upright columns are fixed on the base. The top plate is connected to the four upright columns respectively. The upper ends of the upright columns are connected, and the base, the four upright columns and the top plate form a frame structure; a plurality of haunch plates are provided around the lower ends of the upright columns, and the haunch plates are connected with the upright columns and the top plate. The bases are all connected, and the base and the foundation are fixedly connected through anchor bolts;
所述破岩排渣装置还包括试验箱、第一液压缸、钻杆、钻头、刀盘、刀座和岩石试样;The rock breaking and slag discharge device also includes a test box, a first hydraulic cylinder, a drill pipe, a drill bit, a cutter head, a cutter holder and a rock sample;
所述试验箱设置在所述架体内,所述试验箱为上方开口的桶状结构,所述岩石试样设置在所述试验箱内,所述输浆管的出口位于所述试验箱的上方,所述岩石试样设置在所述试验箱的底部;The test box is arranged in the frame body. The test box is a barrel-shaped structure with an upper opening. The rock sample is arranged in the test box. The outlet of the slurry pipe is located above the test box. , the rock sample is arranged at the bottom of the test box;
所述第一液压缸的输出端与所述钻杆的上端连接,所述钻杆的下端延伸至所述试验箱内,所述钻头安装在所述钻杆的下端,所述刀盘的上端与所述钻头的下端连接,所述刀座安装在所述刀盘的下表面上,所述刀座用于安装滚刀,所述第一液压缸通过所述钻杆驱动所述钻头上下移动及旋转,所述钻头位于所述岩石试样的上方,所述钻头带动所述滚刀上下移动及旋转能够对所述岩石试样进行破岩;The output end of the first hydraulic cylinder is connected to the upper end of the drill rod, the lower end of the drill rod extends into the test box, the drill bit is installed on the lower end of the drill rod, and the upper end of the cutterhead Connected to the lower end of the drill bit, the tool holder is installed on the lower surface of the cutterhead. The tool holder is used to install a hob. The first hydraulic cylinder drives the drill bit to move up and down through the drill rod. and rotating, the drill bit is located above the rock sample, and the drill bit drives the hob to move up and down and rotate to break the rock sample;
所述刀盘的下表面沿所述刀盘的径向设置有凹槽,所述刀座通过所述凹槽与所述刀盘滑动连接,所述刀座设置有固定螺栓,所述固定螺栓能够将所述刀座在所述刀盘上的位置进行固定;The lower surface of the cutter head is provided with a groove along the radial direction of the cutter head. The cutter holder is slidably connected to the cutter head through the groove. The cutter holder is provided with a fixing bolt. The fixing bolt The position of the cutter holder on the cutterhead can be fixed;
所述凹槽共设置有六个,每两个所述凹槽为一组,每组所述凹槽沿所述刀盘的径向设置,相邻的两组所述凹槽之间的夹角为60°,每组所述凹槽上根据试验要求设置2~4个所述刀座,每个所述刀座上均安装有1个所述滚刀;There are six grooves in total, and every two grooves form a group. Each group of grooves is arranged along the radial direction of the cutterhead, and the gap between two adjacent groups of grooves is The angle is 60°, and 2 to 4 knife holders are set on each group of grooves according to the test requirements, and 1 hob is installed on each knife holder;
所述滚刀为刮刀、镶齿楔形滚刀或球齿滚刀中的一种,所述刀座与所述滚刀匹配;The hob is one of a scraper, a toothed wedge hob or a spherical tooth hob, and the knife holder matches the hob;
所述破岩排渣装置还包括基座和升降机构,所述架体内的地基基础设置有基坑,所述升降机构设置在所述基坑内,所述基座设置在所述升降机构上,所述基座为圆柱型结构,所述试验箱设置在所述基座上,所述基座的直径大于所述试验箱的外径,所述升降机构能够对所述试验箱的高度进行调整;The rock breaking and slag discharging device also includes a base and a lifting mechanism. The foundation inside the frame is provided with a foundation pit. The lifting mechanism is provided in the foundation pit. The base is provided on the lifting mechanism. The base is a cylindrical structure, the test box is arranged on the base, the diameter of the base is greater than the outer diameter of the test box, and the lifting mechanism can adjust the height of the test box ;
进入所述浆渣分离装置的所述岩渣液体能够在所述浆渣分离装置内进行岩渣和浆液的分离;The rock slag liquid entering the slurry and slag separation device can separate rock slag and slurry in the slurry and slag separation device;
利用所述计量装置能够对所述浆渣分离装置分离出来的岩渣进行烘干以及称重;The measuring device can be used to dry and weigh the rock slag separated by the slurry and slag separation device;
所述监测组件与所述控制装置连接,所述监测组件能够对试验中的数据进行采集。The monitoring component is connected to the control device, and the monitoring component can collect data during the test.
分析可知,本发明公开一种钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,本发明的实施例针对不同岩性配置的泥浆性能参数、破岩刀具类型选择及机械参数如楔齿滚刀的排距、齿距、贯入度、钻压、刀盘转速、刀具转速及刀间距优化布置、排渣口位置等参数对钻井法竖井滚刀破岩排渣效率影响因素进行研究,解决研究钻井法凿井滚刀破岩排渣匹配问题,着力提升破岩排渣效率。通过同等条件下岩渣泥浆分离残积物计量对比可开展不种滚刀模式下的多种吸渣口竖井钻头滚刀破岩效率影响因素为室内仿真研究试验。该试验系统最大程度的在室内模拟钻井法滚刀破岩排渣的真实场景,具有极强的试验仿真性或“微型工作场景”,由此取得分析、评价、研究破岩排渣效率的结论将因为贴近“原型”而无可替代。避免了只研究排渣或只研究破岩带来的弊端,建立了破岩排渣的有机联系。避免了破岩或排渣单一研究工况带来的弊端,可以根据针对弱胶结的不同岩石试样进行试验,可以选择不同刀具及其参数进行试验,可以选择不同钻进参数进行试验,可以设定不同泥浆性能参数进行试验,可以选择不同排渣口、气压进行试验,可以对岩石试样设定不同围压进行试验,最大限度发挥和拓展了试验台多功能效益。补目前我国钻井法施工滚刀类型固定、排渣口固定,岩体转动钻头不转,只研究破岩,或只研究排渣,工况单一、参数指标单一的试验现状,力图改进室内试验与野外工作境况不符带来的不匹配模型差距。It can be seen from the analysis that the present invention discloses a drilling method shaft hob rock breaking and slag discharge efficiency research and test system for factors affecting the efficiency. The embodiments of the present invention focus on the mud performance parameters of different lithology configurations, rock breaking cutter type selection and mechanical parameters such as wedge teeth. The influencing factors of rock-breaking and slag-discharging efficiency of shaft hobs in drilling method were studied by parameters such as hob spacing, tooth pitch, penetration, bit pressure, cutter head speed, tool speed, optimal arrangement of cutter spacing, and slag discharge port position. Solve the problem of matching the drilling hob for rock breaking and slag removal, and strive to improve the efficiency of rock breaking and slag removal. By comparing the measurement of residues separated from rock slag and mud under the same conditions, indoor simulation research experiments on factors affecting the rock-breaking efficiency of various slag suction port shaft drill bit hobs under different hob modes can be carried out. This test system simulates the real scene of rock breaking and slag removal by the drilling method indoors to the greatest extent, and has extremely strong test simulation or "miniature working scene", thus obtaining conclusions on the analysis, evaluation, and research of rock breaking and slag removal efficiency. It will be irreplaceable because it is close to the "prototype". It avoids the disadvantages caused by only studying slag discharge or rock breaking, and establishes an organic connection between rock breaking and slag discharge. It avoids the disadvantages caused by a single research condition of rock breaking or slag removal. Tests can be carried out based on different rock samples with weak cementation. Different tools and their parameters can be selected for testing. Different drilling parameters can be selected for testing. Different mud performance parameters can be set for testing, different slag discharge ports and air pressures can be selected for testing, and rock samples can be tested at different confining pressures, maximizing and expanding the multifunctional benefits of the test bench. To supplement the current test status of my country's drilling method with fixed hob type and fixed slag discharge port, the drill bit does not rotate when the rock mass is rotated, only rock breaking, or only slag discharge, single working conditions and single parameter indicators are studied, and we strive to improve the indoor test and Mismatched model gaps caused by inconsistent field working conditions.
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。其中:The description and drawings that constitute a part of this application are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation of the present invention. in:
图1为本发明一实施例的结构示意图。Figure 1 is a schematic structural diagram of an embodiment of the present invention.
图2为本发明一实施例的备用箱的结构示意图。Figure 2 is a schematic structural diagram of a spare box according to an embodiment of the present invention.
图3为本发明一实施例的破岩排渣装置的结构示意图。Figure 3 is a schematic structural diagram of a rock breaking and slag discharging device according to an embodiment of the present invention.
图4为本发明一实施例的浆渣分离装置和计量装置的结构示意图。Figure 4 is a schematic structural diagram of a pulp and residue separation device and a metering device according to an embodiment of the present invention.
图5为本发明一实施例的试验箱的竖向截面的结构示意图。Figure 5 is a schematic structural diagram of a vertical cross-section of a test chamber according to an embodiment of the present invention.
图6为本发明一实施例的试验箱的立体结构示意图。Figure 6 is a schematic three-dimensional structural diagram of a test chamber according to an embodiment of the present invention.
图7为本发明一实施例的滚刀在刀盘上分布的结构示意图。Figure 7 is a schematic structural diagram of the hobs distributed on the cutterhead according to an embodiment of the present invention.
附图标记说明:1备用箱;10箱盖;100加浆料口;101检测取样口;102回浆口;11输浆管;12吸浆泵;13清洗出水口;14第一闸阀;15搅拌机;150搅拌轴;151搅拌扇叶;16液位管;17滚轮;2架体;20外排渣管;21立柱;22顶板;23加腋板;24地脚螺栓;25底座;3试验箱;30上段;300安装单元;31下段;310预留孔;311锚固槽;32底板;33第一液压缸;34钻杆;35钻头;36连接法兰;37刀盘;38吸渣口;39送气管 ;40刀座;400凹槽;401固定螺栓;41滚刀;42岩石试样;43基座;44升降机构;45连接器;46连接件;460圆台段;461圆柱段;47送气泵;48内排渣支管;49扩大头;50第二液压缸;51基坑;52围压板;6浆渣过滤筒;60盖板;61浆渣进口;62第一出料口;63第二出料口;64出气口;65第一料筒;66第二料筒;67振动棒电机;68第一过滤网;69第二过滤网;70旋流器;71排渣口;72第三料筒;73排浆管;730第二闸阀;731压力泵;74出渣管;75出口阀;76出浆管;8试验台;81烘干箱;82电子秤;83物料托盘。Explanation of reference signs: 1 spare box; 10 box cover; 100 slurry adding port; 101 detection sampling port; 102 slurry return port; 11 slurry conveying pipe; 12 slurry suction pump; 13 cleaning outlet; 14 first gate valve; 15 Mixer; 150 stirring shaft; 151 stirring fan blade; 16 liquid level pipe; 17 roller; 2 frame body; 20 external slag discharge pipe; 21 column; 22 top plate; 23 axel plate; 24 anchor bolts; 25 base; 3 test Box; 30 upper section; 300 installation unit; 31 lower section; 310 reserved hole; 311 anchor groove; 32 bottom plate; 33 first hydraulic cylinder; 34 drill pipe; 35 drill bit; 36 connecting flange; 37 cutter head; 38 slag suction port ; 39 air supply pipe; 40 tool holder; 400 groove; 401 fixing bolt; 41 hob; 42 rock sample; 43 base; 44 lifting mechanism; 45 connector; 46 connector; 460 truncated cone section; 461 cylindrical section; 47 air pump; 48 internal slag discharge branch pipe; 49 enlarged head; 50 second hydraulic cylinder; 51 foundation pit; 52 containment plate; 6 slurry filter cylinder; 60 cover plate; 61 slurry inlet; 62 first outlet; 63 second outlet; 64 air outlet; 65 first barrel; 66 second barrel; 67 vibrator motor; 68 first filter; 69 second filter; 70 cyclone; 71 slag discharge port; 72 third barrel; 73 slurry discharge pipe; 730 second gate valve; 731 pressure pump; 74 slag discharge pipe; 75 outlet valve; 76 slurry discharge pipe; 8 test bench; 81 drying box; 82 electronic scale; 83 material pallet .
下面将参考附图并结合实施例来详细说明本发明。各个示例通过本发明的解释的方式提供而非限制本发明。实际上,本领域的技术人员将清楚,在不脱离本发明的范围或精神的情况下,可在本发明中进行修改和变型。例如,示为或描述为一个实施例的一部分的特征可用于另一个实施例,以产生又一个实施例。因此,所期望的是,本发明包含归入所附权利要求及其等同物的范围内的此类修改和变型。The present invention will be described in detail below with reference to the accompanying drawings and embodiments. Each example is provided by way of explanation of the invention and not as a limitation of the invention. In fact, it will be apparent to those skilled in the art that modifications and variations can be made in the present invention without departing from the scope or spirit of the invention. For example, features shown or described as part of one embodiment can be used on another embodiment, to yield yet another embodiment. It is therefore intended that the present invention cover such modifications and variations as come within the scope of the appended claims and their equivalents.
在本发明的描述中,术语“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明而不是要求本发明必须以特定的方位构造和操作,因此不能理解为对本发明的限制。本发明中使用的术语“相连”、“连接”、“设置”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接;可以是直接相连,也可以通过中间部件间接相连;可以是有线电连接、无线电连接,也可以是无线通信信号连接,对于本领域的普通技术人员而言,可以根据具体情况理解上述术语的具体含义。In the description of the present invention, the terms "longitudinal", "transverse", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", " The orientations or positional relationships indicated by "top", "bottom", etc. are based on the orientations or positional relationships shown in the drawings. They are only for the convenience of describing the present invention and do not require that the present invention must be constructed and operated in a specific orientation. Therefore, it cannot be understood as Limitations on the invention. The terms "connected", "connected" and "set" used in the present invention should be understood in a broad sense. For example, it can be a fixed connection or a detachable connection; it can be a direct connection or an indirect connection through an intermediate component; it can be It can be a wired electrical connection, a radio connection, or a wireless communication signal connection. For those of ordinary skill in the art, the specific meaning of the above terms can be understood according to the specific situation.
所附附图中示出了本发明的一个或多个示例。详细描述使用了数字和字母标记来指代附图中的特征。附图和描述中的相似或类似标记的已经用于指代本发明的相似或类似的部分。如本文所用的那样,用语“第一”、“第二”和“第三”等可互换地使用,以将一个构件与另一个区分开,且不旨在表示单独构件的位置或重要性。One or more examples of the invention are illustrated in the accompanying drawings. The detailed description uses numerical and letter designations to refer to features in the drawings. In the drawings and description, like or like reference characters have been used to refer to like or similar parts of the invention. As used herein, the terms "first," "second," "third" and the like are used interchangeably to distinguish one component from another and are not intended to denote the position or importance of individual components. .
如图1至图7所示,根据本发明的实施例,提供了一种钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,如图1所示,包括备用箱1、破岩排渣装置、浆渣分离装置、计量装置、监测组件和控制装置,其中,备用箱1容纳有泥浆,备用箱1通过输浆管11与破岩排渣装置连接,备用箱1用于为破岩排渣装置提供试验所需泥浆;利用破岩排渣装置能够进行破岩排渣,破岩排渣装置通过外排渣管20与浆渣分离装置连接,在试验过程中,破岩排渣装置产生的岩渣液体通过外排渣管20输送至浆渣分离装置内;进入浆渣分离装置的岩渣液体能够在浆渣分离装置内进行岩渣和浆液分离;利用计量装置能够对浆渣分离装置分离出来的岩渣进行烘干以及称重;监测组件与控制装置连接,监测组件能够对试验中的数据进行采集。该试验系统在室内还原钻井法竖井滚刀破岩的野外实际工作环境,尤其是适用于对白垩系和侏罗系砂岩等软岩在不同围压工况下进行钻井法竖井滚刀破岩排渣效率影响因素的研究,白垩系和侏罗系砂岩等弱胶结轴心抗压强度不高,破岩所需动力设备要求比其他硬岩低,便于本发明的技术方案的实现,本发明的技术方案设计了从制作备用于排渣的泥浆开始到排渣计量统计结束的一整套闭合循环系统,杜绝“废弃”泥浆对环境的污染,从真正意义上建立完整的破岩排渣一整套试验研究系统,为解决提升弱胶结砂岩破岩排渣遇到的诸多棘手问题提供室内仿真研究,节约了成本,保护了环境,具有较强的工程实际意义。As shown in Figures 1 to 7, according to an embodiment of the present invention, a drilling method shaft hob rock breaking and slag discharge efficiency research and test system is provided. As shown in Figure 1, it includes a spare box 1, a rock breaking discharge Slag device, slurry and slag separation device, metering device, monitoring component and control device. Among them, the spare box 1 contains mud. The spare box 1 is connected to the rock breaking and slag discharge device through the slurry conveying pipe 11. The spare box 1 is used for rock breaking. The slag discharging device provides the mud required for the test; rock breaking and slag discharging device can be used for rock breaking and slag discharging. The rock breaking and slag discharging device is connected to the slurry and slag separation device through the external slag discharging pipe 20. During the test, the rock breaking and slag discharging device The generated rock slag liquid is transported to the slurry and slag separation device through the external slag discharge pipe 20; the rock slag liquid entering the slurry and slag separation device can be separated from the rock slag and slurry in the slurry and slag separation device; the metering device can be used to separate the slurry and slag. The rock slag separated by the device is dried and weighed; the monitoring component is connected to the control device, and the monitoring component can collect data during the test. This test system restores the actual field working environment of drilling shaft hob rock breaking indoors, and is especially suitable for drilling shaft hob rock breaking rows on soft rocks such as Cretaceous and Jurassic sandstone under different confining pressure conditions. Research on factors affecting slag efficiency shows that the compressive strength of weakly cemented axial centers such as Cretaceous and Jurassic sandstones is not high, and the power equipment required for rock breaking is lower than other hard rocks, which facilitates the implementation of the technical solution of the present invention. The technical plan designs a complete closed cycle system from the preparation of mud for slag discharge to the end of slag discharge measurement and statistics, to prevent the pollution of the environment by "wasted" mud, and to establish a complete set of tests for rock breaking and slag discharge in a true sense. The research system provides indoor simulation research to solve many difficult problems encountered in improving weakly cemented sandstone rock breaking and slag discharge. It saves costs, protects the environment, and has strong practical engineering significance.
进一步地,如图2所示,备用箱1为上方开口的箱体结构,备用箱1的上端覆盖有箱盖10,箱盖10具有足够支撑其上动力设备的能力,备用箱1的泥浆备容量必须满足一次试验需求,箱盖10上设置有吸浆泵12,输浆管11的一端与吸浆泵12连通,吸浆泵12的下端穿过箱盖10后延伸至备用箱1内的泥浆液面以下;备用箱1的底部设置有清洗出水口13,清洗出水口13上设置有第一闸阀14,在试验完成后,打开第一闸阀14并向备用箱1内注入清水,能够对备用箱1进行清洗,便于每次试验结束后的对备用箱1进行清洁;优选地,箱盖10上还设置有搅拌机15,搅拌机15的搅拌轴150穿过箱盖10后延伸至备用箱1内,搅拌轴150上设置有搅拌扇叶151,搅拌机15通过搅拌轴150驱动搅拌扇叶151旋转,搅拌扇叶151的旋转能够对备用箱1内的泥浆进行搅拌,搅拌机15不定时的对泥浆搅拌,迫使泥浆处于“鲜活”状态,保证试验的顺利进行;优选地,备用箱1的一侧设置有液位管16,液位管16的下端与备用箱1的底部连通,液位管16的上端高出备用箱1内泥浆的液面,液位管16上设置有计量刻度线,液位管16用于显示备用箱1内泥浆盛放量,便于试验者观察泥浆实时保有量,泥浆不足时,可以进行再制作并通过加浆料口100补充泥浆;优选地,备用箱1为钢筋混凝土结构或钢结构,液位管16的材质为有机玻璃,方便对备用箱1内泥浆的容量进行监测;优选地,箱盖10上还设置有加浆料口100和检测取样口101,加浆料口100用于向备用箱1内补充泥浆,检测取样口101用于对备用箱1内的泥浆进行取样;优选地,备用箱1的箱底呈倒锥形,构成倒锥形的备用箱1的箱底的坡度为8%~12%,如此设置能够使清洗排水通畅。备用箱1的底部四角设置有滚轮17,滚轮17为设置有固定按钮的多向滚轮,使备用箱1可以灵活移动并能够利用固定按钮进行固定,滚轮17能够方便备用箱1的移动,使备用箱1能够与破岩排渣装置保持合适距离,便于备用箱1向破岩排渣装置输送符合试验要求的泥浆。Further, as shown in Figure 2, the spare box 1 has a box structure with an upper opening. The upper end of the spare box 1 is covered with a box cover 10. The box cover 10 has sufficient ability to support the power equipment on it. The mud reserve of the spare box 1 is The capacity must meet the requirements of a test. A slurry suction pump 12 is provided on the box cover 10. One end of the slurry pipe 11 is connected to the slurry suction pump 12. The lower end of the slurry suction pump 12 passes through the box cover 10 and extends to the spare box 1. below the mud level; a cleaning outlet 13 is provided at the bottom of the backup tank 1, and a first gate valve 14 is provided on the cleaning outlet 13. After the test is completed, open the first gate valve 14 and inject clean water into the backup tank 1, which can The spare box 1 is cleaned to facilitate cleaning of the spare box 1 after each test; preferably, a mixer 15 is also provided on the box cover 10, and the stirring shaft 150 of the mixer 15 extends to the spare box 1 after passing through the box cover 10 Inside, the stirring shaft 150 is provided with a stirring fan blade 151. The mixer 15 drives the stirring fan blade 151 to rotate through the stirring shaft 150. The rotation of the stirring fan blade 151 can stir the mud in the backup tank 1. The mixer 15 mixes the mud from time to time. Stir to force the mud to be in a "fresh" state to ensure the smooth progress of the test; preferably, a liquid level pipe 16 is provided on one side of the backup tank 1, and the lower end of the liquid level pipe 16 is connected to the bottom of the backup tank 1. The upper end of 16 is higher than the liquid level of the mud in the backup tank 1. The liquid level pipe 16 is provided with a measurement scale. The liquid level pipe 16 is used to display the mud holding amount in the backup tank 1, which is convenient for the experimenter to observe the real-time mud holding amount. When it is insufficient, it can be remade and the mud can be replenished through the slurry adding port 100; preferably, the backup box 1 is a reinforced concrete structure or a steel structure, and the material of the liquid level pipe 16 is plexiglass, which facilitates the measurement of the mud capacity in the backup box 1 Monitoring is carried out; preferably, the box cover 10 is also provided with a slurry adding port 100 and a detection sampling port 101. The slurry adding port 100 is used to replenish mud in the spare box 1, and the detection sampling port 101 is used to replenish mud in the spare box 1. The mud is sampled; preferably, the bottom of the standby box 1 is in an inverted cone shape, and the slope of the bottom of the inverted cone-shaped standby box 1 is 8% to 12%. Such an arrangement can make cleaning and drainage smooth. The four corners of the bottom of the spare box 1 are provided with rollers 17. The rollers 17 are multi-directional rollers with fixed buttons, so that the spare box 1 can be flexibly moved and can be fixed with fixed buttons. The rollers 17 can facilitate the movement of the spare box 1, making the spare box 1 more convenient to move. The box 1 can maintain a suitable distance from the rock breaking and slag discharging device, so that the spare box 1 can transport mud that meets the test requirements to the rock breaking and slag discharging device.
优选地,该试验系统还包括检测仪,检测仪能够对由检测取样口101取得的泥浆的性能进行检测,泥浆性能包括泥浆密度、失水量、泥皮、胶体率、含沙量、PH值、黏度、触变性、静切力等指标,对泥浆的性能进行检测的方法采用现行相关规范操作,对泥浆的性能进行检测所采用的检测仪为与泥浆性能对应的市售产品,如:泥浆密度用1002型泥浆比重计检测,失水量用1009型泥浆失水量测定仪检测,泥浆含砂量用1004型泥浆含砂量检测,泥浆黏度用1006型漏斗粘度仪检测,泥浆静切力用1007型泥浆切力仪检测,还有如泥皮、胶体率、PH值、触变性等指标,采用现有技术的方法测量。试验前,根据试验要求设计泥浆性能指标,并按照规范对泥浆进行检测。在试验过程中,通过检测取样口101对泥浆进行取样,并对泥浆的性能进行复检,当泥浆的性能不符合试验要求时,通过加浆料口100和回浆口102对泥浆性能指标进行修正。利用不同的泥浆性能参数进行试验对钻井法竖井滚刀破岩排渣效率影响进行研究。Preferably, the test system also includes a detector, which can detect the performance of the mud obtained from the detection sampling port 101. The mud performance includes mud density, water loss, mud skin, colloid rate, sand content, PH value, Indicators such as viscosity, thixotropy, static shear force, etc. are used to detect the properties of the mud. The methods used to detect the properties of the mud are operated in accordance with the current relevant specifications. The detectors used to detect the properties of the mud are commercially available products corresponding to the properties of the mud, such as: mud density Use the 1002 type mud hydrometer to detect the water loss. Use the 1009 type mud water loss meter to detect the water loss. Use the 1004 type mud sand content to detect the mud sand content. Use the 1006 type funnel viscometer to detect the mud viscosity. Use the 1007 type mud static shear force. Mud shear force meter detection, as well as indicators such as mud skin, colloid ratio, PH value, thixotropy, etc., are measured using existing technology methods. Before the test, the mud performance indicators are designed according to the test requirements, and the mud is tested according to the specifications. During the test, the mud is sampled through the detection sampling port 101, and the performance of the mud is rechecked. When the performance of the mud does not meet the test requirements, the mud performance indicators are checked through the slurry adding port 100 and the mud return port 102. Correction. Experiments using different mud performance parameters were conducted to study the impact of drilling method shaft hob rock breaking and slag removal efficiency.
进一步地,如图1和图3所示,破岩排渣装置包括架体2,架体2包括底座25、立柱21和顶板22,立柱21为圆柱形,立柱21设置有四根,四根立柱21的下端固定在底座25上,顶板22为钢结构,顶板22分别与四根立柱21的上端连接,底座25、四根立柱21和顶板22组成框架结构;优选地,立柱21的下端的周围设置有多个加腋板23,加腋板23与立柱21和底座25均通过焊接的方式连接,试验系统架设在地基基础上,底座25与地基基础通过地脚螺栓24固定连接。底座25、立柱21和顶板22组成的框架结构与混凝土的地基基础固定连接,将破岩排渣装置的荷载有效传递给地基基础,可以承载第一液压缸33和送气泵47并保证破岩排渣装置总体处于安全状态。Further, as shown in Figures 1 and 3, the rock breaking and slag discharge device includes a frame 2. The frame 2 includes a base 25, a column 21 and a top plate 22. The column 21 is cylindrical, and there are four columns 21. The lower end of the upright column 21 is fixed on the base 25, and the top plate 22 is a steel structure. The top plate 22 is connected to the upper ends of the four upright columns 21 respectively. The base 25, the four upright columns 21 and the top plate 22 form a frame structure; preferably, the lower end of the upright column 21 is There are a plurality of haunched plates 23 around. The haunched plates 23 are connected to the columns 21 and the base 25 by welding. The test system is set up on the foundation, and the base 25 and the foundation are fixedly connected through anchor bolts 24. The frame structure composed of the base 25, the column 21 and the top plate 22 is fixedly connected to the concrete foundation, effectively transmits the load of the rock breaking and slag discharge device to the foundation, and can carry the first hydraulic cylinder 33 and the air supply pump 47 and ensure rock breaking and discharge. The slag plant is generally in a safe condition.
进一步地,破岩排渣装置还包括试验箱3、第一液压缸33、钻杆34、钻头35、刀盘37、刀座40和岩石试样42;试验箱3用于模拟井筒,试验箱3设置在架体2内,试验箱3为上方开口的桶状结构,岩石试样42设置在试验箱3内,输浆管11的出口位于试验箱3的上方,岩石试样42设置在试验箱3的底部,试验过程中,由输浆管11向试验箱3内输送泥浆,并使试验箱3内的泥浆的液面高于岩石试样42的上端;第一液压缸33的输出端与钻杆34的上端连接,钻杆34的下端延伸至试验箱3内,钻头35安装在钻杆34的下端,刀盘37的上端与钻头35的下端连接,刀座40安装在刀盘37的下表面上,刀座40用于安装滚刀41,第一液压缸33通过钻杆34驱动钻头35上下移动及旋转,实现滚刀41的竖向给进旋转运动,并带动滚刀41自转,钻头35位于岩石试样42的上方,钻头35带动滚刀41上下移动及旋转能够对岩石试样42进行破岩,岩石试样42呈圆形,直径大于刀盘37的直径,岩石试样42的高度根据试验方案确定,岩石试样42可以根据相似性试验按比例制作成弱胶结不同砂岩层的样本。优选地,刀盘37的下表面沿刀盘37的径向设置有凹槽400,刀座40通过凹槽400与刀盘37滑动连接,刀座40设置有固定螺栓401,固定螺栓401能够将刀座40在刀盘37上的位置进行固定;优选地,如图7所示,凹槽400共设置有六个,每两个凹槽400为一组,每组凹槽400沿刀盘37的径向设置,每组内的两个凹槽400的间距根据刀座40尺寸确定,凹槽400的槽深满足固定螺栓401需要,相邻的两组凹槽400之间的夹角为60°,每组凹槽400上根据试验要求设置2~4个刀座40,每个刀座40上均安装有1个滚刀41,通过凹槽400调整刀座40在刀盘37上的位置,进而调节滚刀41的位置,实现滚刀41刀间距的调整;优选地,滚刀41为刮刀、镶齿楔形滚刀或球齿滚刀中的一种,刀座40与滚刀41匹配,在试验过程中通过选择不同类型和不同规格的滚刀41并在不同刀间距的情况下进行试验,研究滚刀41的设置对钻井法竖井滚刀破岩排渣效率影响;优选地,破岩排渣装置还包括基座43和升降机构44,架体2内的地基基础设置有基坑51,升降机构44设置在基坑51内,基坑51的直径大于试验箱3的直径,基座43设置在升降机构44上,基座43为圆柱型结构,试验箱3设置在基座43上,基座43的直径大于试验箱3的外径,升降机构44能够对试验箱3的高度进行调整。试验箱3为圆桶状,下设圆形的基座43,因试验箱3具有一定的高度、重量与体量,安装与拆卸有一定难度,为便于包括岩石试样42的试验箱3的放置与试验后期的清理工作,设置能够使承载试验箱3自由上下进入工作状态的升降机构44,使试验箱3的安装与拆卸更加容易。在破岩试验过程中,通过升降机构44调整岩石试样42的高度,能够减少钻头35向下给进的动作幅度。Further, the rock breaking and slag discharge device also includes a test box 3, a first hydraulic cylinder 33, a drill pipe 34, a drill bit 35, a cutter head 37, a cutter seat 40 and a rock sample 42; the test box 3 is used to simulate a wellbore, and the test box 3 is set in the frame 2. The test box 3 is a barrel-shaped structure with an upper opening. The rock sample 42 is set in the test box 3. The outlet of the slurry pipe 11 is located above the test box 3. The rock sample 42 is set in the test box 3. The bottom of the box 3. During the test, the mud is transported into the test box 3 by the slurry pipe 11, and the liquid level of the mud in the test box 3 is higher than the upper end of the rock sample 42; the output end of the first hydraulic cylinder 33 Connected to the upper end of the drill rod 34, the lower end of the drill rod 34 extends into the test box 3, the drill bit 35 is installed on the lower end of the drill rod 34, the upper end of the cutterhead 37 is connected to the lower end of the drill bit 35, and the cutter seat 40 is installed on the cutterhead 37 On the lower surface of the hob, the tool holder 40 is used to install the hob 41. The first hydraulic cylinder 33 drives the drill bit 35 to move up and down and rotate through the drill rod 34, thereby realizing the vertical feed rotation movement of the hob 41 and driving the hob 41 to rotate. , the drill bit 35 is located above the rock sample 42. The drill bit 35 drives the hob 41 to move up and down and rotate to break the rock sample 42. The rock sample 42 is round and has a diameter larger than the diameter of the cutterhead 37. The rock sample The height of 42 is determined according to the test plan, and the rock sample 42 can be made into samples of weakly cemented different sandstone layers in proportion according to the similarity test. Preferably, the lower surface of the cutter head 37 is provided with a groove 400 along the radial direction of the cutter head 37. The cutter holder 40 is slidably connected to the cutter head 37 through the groove 400. The cutter holder 40 is provided with a fixing bolt 401, and the fixing bolt 401 can secure the cutter disc 37. The position of the cutter seat 40 on the cutter head 37 is fixed; preferably, as shown in FIG. 7 , a total of six grooves 400 are provided, and every two grooves 400 form a group, and each group of grooves 400 is along the cutter head 37 radially arranged, the distance between the two grooves 400 in each group is determined according to the size of the tool holder 40, the groove depth of the groove 400 meets the needs of the fixing bolt 401, and the angle between the two adjacent groups of grooves 400 is 60 °, each group of grooves 400 is provided with 2 to 4 tool holders 40 according to the test requirements. Each tool holder 40 is equipped with a hob 41. The position of the tool holder 40 on the cutter head 37 is adjusted through the grooves 400. , and then adjust the position of the hob 41 to adjust the distance between the hobs 41; preferably, the hob 41 is one of a scraper, a toothed wedge hob, or a ball-toothed hob, and the knife seat 40 matches the hob 41 , during the test process, by selecting hobs 41 of different types and specifications and conducting tests at different knife spacings, the impact of the setting of the hob 41 on the efficiency of rock breaking and slag removal by the shaft hob of the drilling method is studied; preferably, the hob 41 is The rock slag discharge device also includes a base 43 and a lifting mechanism 44. The foundation in the frame body 2 is provided with a foundation pit 51. The lifting mechanism 44 is arranged in the foundation pit 51. The diameter of the foundation pit 51 is larger than the diameter of the test chamber 3. The base 43 is arranged on the lifting mechanism 44. The base 43 has a cylindrical structure. The test chamber 3 is arranged on the base 43. The diameter of the base 43 is larger than the outer diameter of the test chamber 3. The lifting mechanism 44 can adjust the height of the test chamber 3. Make adjustments. The test chamber 3 is in the shape of a barrel, with a circular base 43 underneath. Since the test chamber 3 has a certain height, weight and volume, it is difficult to install and disassemble. In order to facilitate the installation and removal of the test chamber 3 including the rock sample 42 During the cleaning work at the later stage of placement and testing, a lifting mechanism 44 is provided that allows the load-bearing test box 3 to enter the working state freely up and down, making the installation and disassembly of the test box 3 easier. During the rock breaking test, adjusting the height of the rock sample 42 through the lifting mechanism 44 can reduce the downward movement range of the drill bit 35 .
进一步地,破岩排渣装置还包括连接器45、连接件46、送气泵47、送气管39、内排渣总管和内排渣支管48,送气泵47和连接器45均设置在顶板22上,钻杆34为中空的筒状结构,内排渣总管和送气管39均设置在钻杆34内,第一液压缸33通过连接器45与钻杆34连接,内排渣总管的上端通过连接器45与外排渣管20的一端连通,外排渣管20的另一端与浆渣分离装置连通,连接器45为动静转换装置,用于钻杆34内的内排渣总管与外排渣管20的连接,并能保证在钻杆34转动时,内排渣总管与外排渣管20的连接处不发生泄漏。钻杆34通过连接件46与钻头35连接,连接件46内设置有扩大头49;刀盘37上设置有吸渣口38,内排渣支管48的上端通过扩大头49与内排渣总管的下端连通,内排渣支管48的下端穿过钻头35与刀盘37上的吸渣口38连通,送气管39的上端与送气泵47连接,内排渣支管48上设置有送气口,送气管39的下端通过送气口与内排渣支管48连通;送气泵47提供高压空气通过送气管39输送给内排渣支管48完成排渣功能。优选地,吸渣口38设置有3个,刀盘37为圆盘形钢板,3个吸渣口38分别位于刀盘37的圆心A、刀盘37半径的1/2位置处B、靠近刀盘37的边缘位置处C,每个吸渣口38上均设置有滑动盖板,滑动盖板能够封闭吸渣口38,3个吸渣口38为试验提供不同位置吸渣口38以供研究合理的吸渣口38位置;内排渣支管48设置有3根,每根内排渣支管48与一个吸渣口38连通,每根内排渣支管48均连接有一根送气管39,使用时可以根据试验方案对吸渣口38进行单项选择A吸渣口38或B吸渣口38或C吸渣口38,双选AB吸渣口38,或AC吸渣口38,或BC吸渣口38,全选ABC吸渣口38,如果某吸渣口38此次试验不采用,则与该内排渣支管48连接的送气管39上不送气,同时利用滑动盖板封闭该吸渣口38。优选地,连接件46包括圆台段460和圆柱段461,圆台段460的上表面的直径小于下表面的直径,圆台段460的上端通过连接法兰36及法兰螺栓与钻杆34固定连接,圆台段460的下端与圆柱段461的上端连接,圆柱段461的下端与钻头35固定连接。钻杆34为空心钢结构圆管,空心部分内设一大(内排渣总管)与二小(送气管39)的空心管,构造紧密。在试验过程中,选择不同排渣口71的位置、调节送气泵47产生不同的气压对钻井法竖井滚刀破岩排渣效率影响进行研究。Further, the rock breaking and slag discharge device also includes a connector 45, a connector 46, an air supply pump 47, an air supply pipe 39, an inner slag discharge main pipe and an inner slag discharge branch pipe 48. The air supply pump 47 and the connector 45 are both arranged on the top plate 22 , the drill pipe 34 is a hollow cylindrical structure, the internal slag discharge main pipe and the air supply pipe 39 are both arranged in the drill pipe 34, the first hydraulic cylinder 33 is connected to the drill pipe 34 through the connector 45, and the upper end of the internal slag discharge main pipe is connected through The connector 45 is connected to one end of the external slag discharge pipe 20, and the other end of the external slag discharge pipe 20 is connected to the slurry and slag separation device. The connector 45 is a dynamic and static conversion device, used for the internal slag discharge main pipe and the external slag discharge pipe in the drill pipe 34. The connection of the pipe 20 can ensure that when the drill pipe 34 rotates, the connection between the inner slag discharge main pipe and the outer slag discharge pipe 20 will not leak. The drill pipe 34 is connected to the drill bit 35 through a connecting piece 46. An enlarging head 49 is provided in the connecting piece 46; a slag suction port 38 is provided on the cutter head 37. The upper end of the inner slag discharge branch pipe 48 is connected to the inner slag discharge main pipe through the enlarging head 49. The lower end is connected. The lower end of the inner slag discharge branch pipe 48 passes through the drill bit 35 and is connected with the slag suction port 38 on the cutter head 37. The upper end of the air supply pipe 39 is connected with the air supply pump 47. The inner slag discharge branch pipe 48 is provided with an air supply port. The air supply pipe The lower end of 39 is connected with the inner slag discharge branch pipe 48 through the air supply port; the air supply pump 47 provides high-pressure air and delivers it to the inner slag discharge branch pipe 48 through the air supply pipe 39 to complete the slag discharge function. Preferably, three slag suction ports 38 are provided, and the cutterhead 37 is a disc-shaped steel plate. The three slag suction ports 38 are respectively located at the center A of the cutterhead 37 , the position B at 1/2 of the radius of the cutterhead 37 , and close to the cutter. At the edge position C of the disk 37, each slag suction port 38 is provided with a sliding cover. The sliding cover can close the slag suction port 38. The three slag suction ports 38 provide different positions of the slag suction port 38 for the test for research. Reasonable position of the slag suction port 38; there are three inner slag discharge branch pipes 48, each inner slag discharge branch pipe 48 is connected to a slag suction port 38, and each inner slag discharge branch pipe 48 is connected to an air supply pipe 39. The slag suction port 38 can be selected individually according to the test plan: A slag suction port 38 or B slag suction port 38 or C slag suction port 38, double selection AB slag suction port 38, or AC slag suction port 38, or BC slag suction port 38, select all ABC slag suction ports 38. If a certain slag suction port 38 is not used in this test, the air supply pipe 39 connected to the inner slag discharge branch pipe 48 will not be supplied with air, and the sliding cover will be used to close the slag suction port 38. . Preferably, the connecting piece 46 includes a truncated cone section 460 and a cylindrical section 461. The diameter of the upper surface of the truncated cone section 460 is smaller than the diameter of the lower surface. The upper end of the truncated cone section 460 is fixedly connected to the drill pipe 34 through the connecting flange 36 and flange bolts. The lower end of the truncated cone section 460 is connected to the upper end of the cylindrical section 461 , and the lower end of the cylindrical section 461 is fixedly connected to the drill bit 35 . The drill pipe 34 is a hollow steel structure round pipe. The hollow part is equipped with one large (internal slag discharge main pipe) and two small (air supply pipe 39) hollow pipes, which are compact in structure. During the test, the impact of selecting different positions of the slag discharge port 71 and adjusting the air supply pump 47 to generate different air pressures on the efficiency of rock breaking and slag discharge by the shaft hob of the drilling method was studied.
进一步地,如图5和图6所示,试验箱3包括上段30、下段31和底板32,上段30和下段31均为圆筒结构,上段30的内径和下段31的内径一致,底板32覆盖下段31的下端,上段30与下段31之间为密封连接,下段31与底板32之间为密封连接,上段30的材质为高强钢化玻璃,高强钢化玻璃为白色透明状,便于观察试验箱3内泥浆工作状态,下段31由钢筋混凝土制作而成,下段31上设置有若干预留孔310,紧贴下段31的内壁设置有圆环形围压板52,围压板52的材质为钢板,围压板52的高度与下段31的高度一致,岩石试样42为圆柱体结构,岩石试样42的外径与围压板52的内径相等,岩石试样42的高度高于下段31的高度,岩石试样42设置在围压板52内,岩石试样42的外壁与围压板52紧密接触;下段31的外周设置有环形的第二液压缸50,第二液压缸50嵌于下段31的外壁上,第二液压缸50具有若干输出端,每个第二液压缸50的输出端通过下段31上的一个预留孔310与围压板52抵接,第二液压缸50通过围压板52向岩石试样42施加径向的围压;监测组件包括压力传感器,压力传感器与控制装置连接;压力传感器设置在第二液压缸50内,压力传感器能够采集第二液压缸50对岩石试样42施加压力的数据,控制装置能够根据压力传感器采集的压力数据对第二液压缸50进行控制。环形的第二液压缸50通过压力传感器控制围压,用以模拟井下某深度岩石实际真实受力状态。试验箱3具有足够的抗压承载能力和密封效果,试验箱3的上段30采用高强钢化玻璃能够保证透明,方便实时观察破岩排渣效果。试验过程中,通过选择不同岩石试样42以及通过第二液压缸50产生不同的围压对钻井法竖井滚刀破岩排渣效率影响进行研究。优选地,预留孔310在下段31上由上至下均匀设置有3排,每排预留孔310设置有12个,每排预留孔310沿下段31的周向均匀分布,如此设置能够使第二液压缸50对岩石试样42均匀施加围压,使岩石试样42受压更加均匀。优选地,下段31的高度为1m~1.5m,上段30由上至下设置的多节安装单元300构成,每节安装单元300均为圆环形,每节安装单元300由3块高强钢化玻璃拼接而成,相邻两节安装单元300之间通过弹性憎水性材料填充并通过榫卯结构连接,每节安装单元300内的相邻的两块高强钢化玻璃之间通过弹性憎水性材料填充并通过榫卯结构连接,如此设置能够便于拆卸和安装,且能够保证连接牢固可靠,不发生泄漏;优选地,每节安装单元300的高度为1m,相邻的两节安装单元300错开设置,避免上下形成通缝连接。优选地,下段31的上端沿周向设置有锚固槽311,锚固槽311的深度为150mm,上段30的下端位于锚固槽311内,上段30的下端与锚固槽311的侧壁之间填充有弹性憎水性材料,防止发生泄漏,并且能够在安装时避免刚性接触造成损伤。Further, as shown in Figures 5 and 6, the test chamber 3 includes an upper section 30, a lower section 31 and a bottom plate 32. Both the upper section 30 and the lower section 31 are cylindrical structures. The inner diameter of the upper section 30 is consistent with the inner diameter of the lower section 31, and the bottom plate 32 covers At the lower end of the lower section 31, there is a sealed connection between the upper section 30 and the lower section 31, and there is a sealed connection between the lower section 31 and the bottom plate 32. The upper section 30 is made of high-strength tempered glass, and the high-strength tempered glass is white and transparent, making it easy to observe the inside of the test chamber 3 In the mud working state, the lower section 31 is made of reinforced concrete. A number of retention holes 310 are provided on the lower section 31. An annular confining plate 52 is provided close to the inner wall of the lower section 31. The material of the confining plate 52 is a steel plate. The confining plate 52 The height of the rock sample 42 is consistent with the height of the lower section 31. The rock sample 42 has a cylindrical structure. The outer diameter of the rock sample 42 is equal to the inner diameter of the confining plate 52. The height of the rock sample 42 is higher than the height of the lower section 31. The rock sample 42 It is arranged in the confining pressure plate 52, and the outer wall of the rock sample 42 is in close contact with the confining pressure plate 52; an annular second hydraulic cylinder 50 is provided on the outer periphery of the lower section 31, and the second hydraulic cylinder 50 is embedded in the outer wall of the lower section 31. The cylinder 50 has several output ends. The output end of each second hydraulic cylinder 50 contacts the confining pressure plate 52 through a reserved hole 310 on the lower section 31. The second hydraulic cylinder 50 applies radial force to the rock sample 42 through the confining pressure plate 52. confining pressure in the direction; the monitoring component includes a pressure sensor, which is connected to the control device; the pressure sensor is arranged in the second hydraulic cylinder 50, and the pressure sensor can collect data on the pressure exerted by the second hydraulic cylinder 50 on the rock sample 42, and the control device The second hydraulic cylinder 50 can be controlled based on the pressure data collected by the pressure sensor. The annular second hydraulic cylinder 50 controls the confining pressure through a pressure sensor to simulate the actual stress state of rocks at a certain depth underground. The test chamber 3 has sufficient pressure bearing capacity and sealing effect. The upper section 30 of the test chamber 3 is made of high-strength tempered glass to ensure transparency and facilitate real-time observation of the rock breaking and slag discharging effect. During the test, the effects of selecting different rock samples 42 and generating different confining pressures through the second hydraulic cylinder 50 on the efficiency of rock breaking and slag removal by the shaft hob of the drilling method were studied. Preferably, 3 rows of reserved holes 310 are evenly arranged from top to bottom on the lower section 31 , and each row of reserved holes 310 is provided with 12, and each row of reserved holes 310 is evenly distributed along the circumferential direction of the lower section 31 , so that the arrangement can The second hydraulic cylinder 50 is allowed to uniformly apply confining pressure to the rock sample 42, so that the rock sample 42 is pressurized more uniformly. Preferably, the height of the lower section 31 is 1m~1.5m, and the upper section 30 is composed of multiple installation units 300 arranged from top to bottom. Each installation unit 300 is annular, and each installation unit 300 is composed of three pieces of high-strength tempered glass. It is spliced together. The space between two adjacent installation units 300 is filled with elastic hydrophobic material and connected through a mortise and tenon structure. The space between two adjacent pieces of high-strength tempered glass in each installation unit 300 is filled with elastic hydrophobic material and connected. Through the connection of the mortise and tenon structure, this arrangement can facilitate disassembly and installation, and can ensure that the connection is firm and reliable without leakage; preferably, the height of each installation unit 300 is 1m, and the two adjacent installation units 300 are staggered to avoid The top and bottom are connected through seams. Preferably, the upper end of the lower section 31 is provided with an anchoring groove 311 along the circumferential direction. The depth of the anchoring groove 311 is 150mm. The lower end of the upper section 30 is located in the anchoring groove 311. The space between the lower end of the upper section 30 and the side wall of the anchoring groove 311 is filled with elastic material. Hydrophobic material prevents leakage and avoids damage caused by rigid contact during installation.
进一步地,如图4所示,浆渣分离装置包括浆渣过滤筒6、第一料筒65、第二料筒66和振动棒电机67,第一料筒65和第二料筒66分别位于浆渣过滤筒6的两侧,浆渣过滤筒6上端覆盖有盖板60,盖板60上设置有浆渣进口61;浆渣过滤筒6内由上至下依次设置有第一过滤网68和第二过滤网69,浆渣过滤筒6的两侧壁分别设置有第一出料口62和第二出料口63,第一过滤网68和第二过滤网69均倾斜设置,第一过滤网68的一端与浆渣过滤筒6的一侧壁连接,第一过滤网68的另一端由设置在浆渣过滤筒6的另一侧壁上的第一出料口62延伸至浆渣过滤筒6外,第一过滤网68的另一端位于第一料筒65的上方,第一过滤网68一端的高度大于另一端的高度,盖板60上的浆渣进口61设置在第一过滤网68的一端的上方,外排渣管20的另一端与浆渣进口61连接,第一过滤网68用于对外排渣管20输送来的岩渣液体进行首次过滤,第一过滤网68过滤出来的粗岩渣颗粒由延伸至第一出料口62外侧的第一过滤网68掉落至第一料筒65内。第二过滤网69的一端与浆渣过滤筒6的另一侧壁连接,第二过滤网69的另一端由设置在浆渣过滤筒6的一侧壁上的第二出料口63延伸至浆渣过滤筒6外,第二过滤网69的另一端位于第二料筒66的上方,第二过滤网69一端的高度大于另一端的高度,第二过滤网69对第一过滤网68过滤后的岩渣液体进行二次过滤,第二过滤网69过滤出来的中粗岩渣颗粒由延伸至第二出料口63外侧的第二过滤网69掉落至第二料筒66内。振动棒电机67设置在盖板60上,振动棒电机67与第一过滤网68和第二过滤网69均连接,振动棒电机67能够驱动第一过滤网68和第二过滤网69振动,第一过滤网68和第二过滤网69的振动有利于岩渣液体中岩渣和浆液的有效分离;优选地,盖板60上设置有网状的出气口64,出气口64用于岩渣液体的水气分流,岩渣液体中的气体上升,并通过出气口64排出,岩渣浆体因重力作用下泄。优选地,为利于快速排浆渣,浆渣过滤筒6的筒底为倒锥形,形成倒锥形的浆渣过滤筒6的筒底的坡度为45°,浆渣过滤筒6的筒底连通有排浆管73的一端,排浆管73的另一端与旋流器70连通,经过第一过滤网68和第二过滤网69过滤后的仅含极细砂粒的岩渣液体通过排浆管73输送至旋流器70;优选地,第一过滤网68与水平面之间的夹角为30°,第二过滤网69与水平面之间的夹角为30°,如此设置使第一过滤网68和第二过滤网69较为平缓,岩渣在第一过滤网68和第二过滤网69上滚落不至于太快。第一过滤网68的孔径为20mm~30mm,第二过滤网69的孔径为4mm~6mm,第一过滤网68和第二过滤网69的孔径设置根据破岩难易程度以及试验方案确定,在本发明的一实施例中,第一过滤网68的孔径为25mm,第二过滤网69的孔径为5mm。优选地,浆渣过滤筒6设置有箱门,便于管理。优选地,还包括试验台8,浆渣分离装置设置在试验台8上,做到整洁有序。Further, as shown in Figure 4, the slurry separation device includes a slurry filter cylinder 6, a first barrel 65, a second barrel 66 and a vibrating rod motor 67. The first barrel 65 and the second barrel 66 are respectively located at On both sides of the slurry filter cylinder 6, the upper end of the slurry filter cylinder 6 is covered with a cover plate 60, and a slurry inlet 61 is provided on the cover plate 60; first filter screens 68 are arranged in the slurry filter cylinder 6 from top to bottom. and a second filter screen 69. The two side walls of the slurry filter cylinder 6 are respectively provided with a first discharge port 62 and a second discharge port 63. The first filter screen 68 and the second filter screen 69 are both inclined. One end of the filter screen 68 is connected to one side wall of the slurry filter drum 6 , and the other end of the first filter screen 68 extends from the first outlet 62 provided on the other side wall of the slurry filter drum 6 to the slurry slag. Outside the filter cylinder 6, the other end of the first filter screen 68 is located above the first barrel 65. The height of one end of the first filter screen 68 is greater than the height of the other end. The slurry inlet 61 on the cover plate 60 is arranged above the first filter screen 65. Above one end of the net 68, the other end of the external slag discharge pipe 20 is connected to the slurry inlet 61. The first filter screen 68 is used to filter the rock slag liquid transported by the external slag discharge pipe 20 for the first time. The first filter screen 68 filters The coarse rock slag particles that come out fall into the first barrel 65 through the first filter screen 68 extending to the outside of the first discharge port 62 . One end of the second filter screen 69 is connected to the other side wall of the slurry filter drum 6 , and the other end of the second filter screen 69 extends from the second outlet 63 provided on one side wall of the slurry filter drum 6 to Outside the slurry filter cylinder 6, the other end of the second filter screen 69 is located above the second barrel 66. The height of one end of the second filter screen 69 is greater than the height of the other end. The second filter screen 69 filters the first filter screen 68. The final rock slag liquid is filtered twice, and the medium-coarse rock slag particles filtered out by the second filter screen 69 fall into the second barrel 66 from the second filter screen 69 extending to the outside of the second discharge port 63 . The vibrating rod motor 67 is arranged on the cover 60. The vibrating rod motor 67 is connected to both the first filter screen 68 and the second filter screen 69. The vibrating rod motor 67 can drive the first filter screen 68 and the second filter screen 69 to vibrate. The vibration of the first filter screen 68 and the second filter screen 69 is beneficial to the effective separation of rock slag and slurry in the rock slag liquid; preferably, the cover plate 60 is provided with a mesh-shaped air outlet 64, and the air outlet 64 is used for the rock slag liquid. The water and gas are diverted, the gas in the rock slag liquid rises, and is discharged through the gas outlet 64, and the rock slag slurry is discharged due to gravity. Preferably, in order to facilitate rapid discharge of slurry slag, the bottom of the slurry slag filter drum 6 is inverted cone shape, and the slope of the bottom of the slurry sludge filter drum 6 forming an inverted cone is 45°. One end of the slurry discharge pipe 73 is connected to the slurry discharge pipe 73, and the other end of the slurry discharge pipe 73 is connected to the cyclone 70. The rock slag liquid containing only very fine sand particles after being filtered by the first filter screen 68 and the second filter screen 69 passes through the slurry discharge pipe. The pipe 73 is delivered to the cyclone 70; preferably, the angle between the first filter 68 and the horizontal plane is 30°, and the angle between the second filter 69 and the horizontal plane is 30°. Such an arrangement makes the first filter The mesh 68 and the second filter mesh 69 are relatively gentle, and the rock slag will not roll down too fast on the first filter mesh 68 and the second filter mesh 69. The aperture of the first filter 68 is 20mm~30mm, and the aperture of the second filter 69 is 4mm~6mm. The aperture settings of the first filter 68 and the second filter 69 are determined according to the difficulty of rock breaking and the test plan. In one embodiment of the present invention, the pore diameter of the first filter screen 68 is 25 mm, and the pore diameter of the second filter screen 69 is 5 mm. Preferably, the slurry filter cylinder 6 is provided with a box door to facilitate management. Preferably, it also includes a test bench 8, and the slurry and residue separation device is arranged on the test bench 8 to make it neat and orderly.
进一步地,如图4所示,浆渣分离装置还包括旋流器70和第三料筒72,排浆管73的另一端与旋流器70连通,排浆管73内的岩渣液体以切向方向进入旋流器70,排浆管73上设置有第二闸阀730和压力泵731,第二闸阀730控制排浆管73的通断,压力泵731为排浆管73提供足够的压力,使岩渣液体能够顺利进入旋流器70;旋流器70上端连接有出浆管76的一端,备用箱1的箱盖10上设置有回浆口102,出浆管76的另一端与备用箱1的回浆口102连通;旋流器70的下端设置有排渣口71,排渣口71连接有出渣管74,第三料筒72位于出渣管74的下方,第三料筒72用于收集旋流器70过滤出来的极细岩渣颗粒,出渣管74上设置有出口阀75。整个旋流器70置于工作台上,高度适宜,缩短了岩渣液体的输送高度,缓解了压力泵731的输送压力。Further, as shown in Figure 4, the slurry separation device also includes a cyclone 70 and a third barrel 72. The other end of the slurry discharge pipe 73 is connected to the cyclone 70. The slag liquid in the slurry discharge pipe 73 is Entering the cyclone 70 in the tangential direction, the slurry discharge pipe 73 is provided with a second gate valve 730 and a pressure pump 731. The second gate valve 730 controls the opening and closing of the slurry discharge pipe 73, and the pressure pump 731 provides sufficient pressure for the slurry discharge pipe 73. , so that the slag liquid can smoothly enter the cyclone 70; the upper end of the cyclone 70 is connected to one end of the slurry outlet pipe 76, the cover 10 of the backup box 1 is provided with a slurry return port 102, and the other end of the slurry outlet pipe 76 is connected to the cyclone 70. The slurry return port 102 of the backup box 1 is connected; the lower end of the cyclone 70 is provided with a slag discharge port 71, and the slag discharge port 71 is connected to a slag discharge pipe 74. The third material barrel 72 is located below the slag discharge pipe 74, and the third material The barrel 72 is used to collect the extremely fine rock slag particles filtered out by the cyclone 70 , and the slag discharge pipe 74 is provided with an outlet valve 75 . The entire cyclone 70 is placed on the workbench at a suitable height, which shortens the transport height of rock slag liquid and relieves the transport pressure of the pressure pump 731.
渣浆分离装置包括浆渣过滤筒6和旋流器70,渣浆分离装置对岩渣液体进行岩渣和浆液的分离。浆渣过滤筒6设置两层可以筛选不同粒径的第一过滤网68和第二过滤网69,第一过滤网68过滤粗颗粒的岩渣,第二过滤网69过滤中粗颗粒岩渣,第一过滤网68和第二过滤网69均呈30°倾斜设置且倾斜方向相反,第一过滤网68的一端和第二过滤网69的一端与浆渣过滤筒6的侧壁可靠连接,便于依靠岩渣自重并借助振动棒电机67的振动力从高处分别滚动到第一料筒65和第二料筒66。经第二过滤网69过滤后的岩渣液体通过浆渣过滤筒6倒锥形的筒底流入排浆管73,在压力泵731的作用下,岩渣液体通过排浆管73进入旋流器70。当含有细颗粒岩渣的岩渣液体在的压力下从排浆管73的另一端以切向进入旋流器70后,岩渣液体产生旋转运动,由于细颗粒岩渣和水的密度不同,密度低的泥浆上升由出浆管76排出,密度大的细颗粒岩渣由底部极细岩渣出口排出,并掉落至第三料筒72内。出浆管76内的泥浆通过备用箱1的回浆口102流回备用箱1,实现泥浆的闭合循环,杜绝“废弃”泥浆对环境的污染。The slurry separation device includes a slurry filter cylinder 6 and a cyclone 70. The slurry separation device separates the slag liquid from the slurry. The slurry filter cylinder 6 is provided with two layers of a first filter 68 and a second filter 69 that can filter different particle sizes. The first filter 68 filters coarse-grained rock slag, and the second filter 69 filters medium-coarse-grained rock slag. The first filter screen 68 and the second filter screen 69 are both arranged at an inclination of 30° with opposite inclination directions. One end of the first filter screen 68 and one end of the second filter screen 69 are reliably connected to the side wall of the slurry filter cylinder 6 to facilitate The rock slag rolls from a high place to the first barrel 65 and the second barrel 66 respectively by relying on its own weight and with the help of the vibration force of the vibrating rod motor 67 . The rock slag liquid filtered by the second filter 69 flows into the slurry discharge pipe 73 through the inverted cone-shaped bottom of the slurry filter barrel 6. Under the action of the pressure pump 731, the rock slag liquid enters the cyclone through the slurry discharge pipe 73. 70. When the rock slag liquid containing fine-grained rock slag enters the cyclone 70 tangentially from the other end of the slurry discharge pipe 73 under the pressure of The mud with low density rises and is discharged from the slurry outlet pipe 76 , and the fine-grained rock slag with high density is discharged from the ultra-fine rock slag outlet at the bottom and falls into the third barrel 72 . The mud in the slurry outlet pipe 76 flows back to the backup tank 1 through the mud return port 102 of the backup tank 1, thereby realizing a closed circulation of the mud and eliminating environmental pollution caused by "wasted" mud.
进一步地,如图4所示,计量装置包括烘干箱81和电子秤82,烘干箱81用于对浆渣分离装置分离出来并经过清洗的粗岩渣、中粗岩渣和极细岩渣进行烘干;电子秤82具有显示屏,电子秤82用于计量各组物料重量,通过显示屏进行读数,电子秤82上设置有物料托盘83,借助夹具将烘干的粗岩渣、中粗岩渣和极细岩渣分别置于物料托盘83上,利用电子秤82烘干箱81进行称重,试验者对读数进行记录。优选地,浆渣分离装置和计量装置均设置在试验台8上,与破岩排渣装置和备用箱1毗邻,烘干箱81、电子秤82及显示屏均放置在浆渣分离装置的一侧,整个试验系统布局紧凑,联系紧密,使用方便,浑然一体。Further, as shown in Figure 4, the metering device includes a drying box 81 and an electronic scale 82. The drying box 81 is used to measure the coarse rock slag, medium coarse rock slag and extremely fine rock slag separated and cleaned by the slurry separation device. The slag is dried; the electronic scale 82 has a display screen. The electronic scale 82 is used to measure the weight of each group of materials and read through the display screen. The electronic scale 82 is provided with a material tray 83, and the dried coarse rock slag and medium slag are dried with the help of a clamp. Coarse rock slag and ultra-fine rock slag are placed on the material tray 83 respectively, and weighed using an electronic scale 82 and a drying box 81, and the tester records the readings. Preferably, the slurry and slag separation device and the measuring device are both arranged on the test bench 8, adjacent to the rock breaking and slag discharge device and the backup box 1. The drying box 81, electronic scale 82 and display screen are all placed on one side of the slurry and slag separation device. On the other hand, the entire test system is compact in layout, closely connected, easy to use, and integrated.
进一步地,监测组件包括三向力传感器、转速传感器和位移传感器,三向力传感器、转速传感器和位移传感器均设置在刀座40上,三向力传感器、转速传感器和位移传感器均与控制装置连接;三向力传感器用于采集第一液压缸33所施加的压力数据,转速传感器用于采集钻头35的转速数据,位移传感器用于采集钻头35的竖向位移数据,控制装置根据三向力传感器、转速传感器和位移传感器采集的数据对第一液压缸33进行控制。Further, the monitoring component includes a three-way force sensor, a rotational speed sensor and a displacement sensor. The three-way force sensor, rotational speed sensor and displacement sensor are all arranged on the tool holder 40 . The three-way force sensor, rotational speed sensor and displacement sensor are all connected to the control device. ; The three-way force sensor is used to collect the pressure data exerted by the first hydraulic cylinder 33, the rotation speed sensor is used to collect the rotation speed data of the drill bit 35, the displacement sensor is used to collect the vertical displacement data of the drill bit 35, and the control device is based on the three-way force sensor , the data collected by the rotation speed sensor and the displacement sensor control the first hydraulic cylinder 33 .
监测组件通过三向力传感器、转速传感器、位移传感器和压力传感器,可以监测破岩过程中的各向力时程、钻头35的转速、钻头35的竖向位移及钻杆34的扭矩实况,各向力时程指的是在特定的钻进参数下,滚刀41法向力、滚刀41切向力与滚刀41侧向力(纵坐标)随时间(横坐标)变化的图形,它反映的是一个有起伏的动态的关系曲线,控制装置通过监测组件所采集的压力数据、钻头35的转速数据、钻头35的位移数据和围压数据对第一液压缸33和第二液压缸50进行控制,并将监测组件所采集的数据进行存储。Through the three-way force sensor, rotation speed sensor, displacement sensor and pressure sensor, the monitoring component can monitor the time course of each direction force, the rotation speed of the drill bit 35, the vertical displacement of the drill bit 35 and the torque of the drill pipe 34 during the rock breaking process. The force time course refers to the graph of how the normal force of the hob 41, the tangential force of the hob 41 and the lateral force of the hob 41 (ordinate) change with time (abscissa) under specific drilling parameters. It reflects a dynamic relationship curve with fluctuations. The control device controls the first hydraulic cylinder 33 and the second hydraulic cylinder 50 through the pressure data collected by the monitoring component, the rotational speed data of the drill bit 35, the displacement data of the drill bit 35 and the confining pressure data. Control and store the data collected by the monitoring component.
该试验系统通过对不同类型和不同规格的滚刀41在不同刀间距、不同钻压、不同转速以及选择不同的岩石试样42、不同泥浆性能参数、不同排渣口71的位置、送气泵47产生的不同的气压、不同围压的情况下进行试验,并利用控制装置生产实验报表与实验曲线,利用实验报表与实验曲线对钻井法竖井滚刀破岩排渣效率影响因素进行研究。利用不同类型和不同规格的滚刀41进行试验,可以对滚刀41的齿距、排距、贯入度和刀具转速进行研究。齿距、排距是楔齿滚刀41属性,由试验研究方案确定,可以根据相关要求特约厂家定制。贯入度是试验前设定的钻进参数,再通过设定其他参数或由此获取的试验数据,可以评价破岩效率。齿距、排距、贯入度和刀具转速都是研究破岩机理的前提条件,是影响破岩效率的主要因数。滚刀41的刀座40随刀盘37转动,同时滚刀41围绕刀轴被迫自转,滚刀41自转动力取决于刀盘37的转速。刀盘37的转速取决于第一液压缸33的动力,由此可知,只要知道滚刀41半径和刀座40的位置,就可以由钻头35带动的刀盘37的转速推知滚刀41的刀具转速。The test system tests different types and specifications of hobs 41 at different knife spacings, different drilling pressures, different rotational speeds, and selects different rock samples 42 , different mud performance parameters, different positions of the slag discharge ports 71 , and air supply pumps 47 Experiments were carried out under different air pressures and different confining pressures generated, and the control device was used to produce experimental reports and experimental curves. The experimental reports and experimental curves were used to study the factors affecting the efficiency of rock breaking and slag removal by the shaft hob of the drilling method. By using hobs 41 of different types and specifications to conduct experiments, the tooth pitch, row pitch, penetration and tool speed of the hob 41 can be studied. Tooth pitch and row spacing are the properties of wedge-tooth hob 41, which are determined by the experimental research plan and can be customized by special manufacturers according to relevant requirements. Penetration is the drilling parameter set before the test, and then by setting other parameters or the test data obtained thereby, the rock breaking efficiency can be evaluated. Tooth pitch, row pitch, penetration and tool speed are all prerequisites for studying the rock breaking mechanism and are the main factors affecting rock breaking efficiency. The cutter seat 40 of the hob 41 rotates with the cutterhead 37 , and at the same time the hob 41 is forced to rotate around the cutter axis. The rotational power of the hob 41 depends on the rotation speed of the cutterhead 37 . The rotational speed of the cutterhead 37 depends on the power of the first hydraulic cylinder 33. It can be seen that as long as the radius of the hob 41 and the position of the tool holder 40 are known, the cutter of the hob 41 can be inferred from the rotational speed of the cutterhead 37 driven by the drill bit 35. Rotating speed.
从以上的描述中,可以看出,本发明上述的实施例实现了如下技术效果:From the above description, it can be seen that the above-mentioned embodiments of the present invention achieve the following technical effects:
1、破岩排渣是钻井法施工密不可分的系统问题,“破的掉”与“排得出”相互影响,相辅相成。本发明的实施例针对不同岩性配置的泥浆性能参数、破岩刀具类型选择及机械参数如楔齿滚刀41的排距、齿距、贯入度、钻压、刀盘37(钻头35)转速、刀具转速及刀间距优化布置、排渣口71位置等参数对钻井法竖井滚刀破岩排渣效率影响因素进行研究,解决研究钻井法凿井滚刀41破岩排渣匹配问题,着力提升破岩排渣效率。1. Rock breaking and slag discharge are inseparable systemic issues in drilling method construction. "Breaking out" and "discharging out" interact with each other and complement each other. Embodiments of the present invention focus on the mud performance parameters of different lithology configurations, rock breaking cutter type selection and mechanical parameters such as row spacing, tooth pitch, penetration, bit weight, cutterhead 37 (drill bit 35) of the wedge hob 41 The factors affecting the rock breaking and slag discharging efficiency of the drilling method shaft hob were studied by parameters such as rotation speed, tool rotation speed and the optimal arrangement of the knife spacing, and the position of the slag discharge port 71. The problem of rock breaking and slag discharging matching problem of the drilling method shaft hob 41 was solved, and efforts were made. Improve rock breaking and slag removal efficiency.
2、通过同等条件下岩渣泥浆分离残积物(第一过滤网68过滤出来的粗岩渣颗粒、第二过滤网69过滤出来的中粗岩渣颗粒和旋流器70过滤出来的极细岩渣颗粒)计量对比可开展不种滚刀41模式下的多种吸渣口38的竖井钻头滚刀破岩效率影响因素为室内仿真研究试验。该试验系统最大程度的在室内模拟钻井法滚刀41破岩排渣的真实场景,具有极强的试验仿真性或“微型工作场景”,由此取得分析、评价、研究破岩排渣效率的结论将因为贴近“原型”而无可替代。2. Separate residues (coarse rock slag particles filtered out by the first filter 68, medium-coarse rock slag particles filtered out by the second filter 69 and extremely fine rock slag filtered out by the cyclone 70) through rock slag mud under the same conditions. The measurement comparison of slag particles) can carry out indoor simulation research experiments on factors affecting the rock breaking efficiency of shaft drill bit hobs with various slag suction ports 38 under different hob 41 modes. This test system simulates the real scene of rock breaking and slag removal by the drilling method hob 41 indoors to the greatest extent, and has extremely strong test simulation or "miniature working scene", thus obtaining the ability to analyze, evaluate, and study the rock breaking and slag removal efficiency. The conclusion will be irreplaceable because it is close to the "prototype".
3、避免了只研究排渣或只研究破岩带来的弊端,建立了破岩排渣的有机联系。避免了破岩或排渣单一研究工况带来的弊端,可以根据针对弱胶结的不同岩石试样42进行试验,可以选择不同刀具及其参数进行试验,可以选择不同钻进参数进行试验,可以设定不同泥浆性能参数进行试验,可以选择不同排渣口71、气压进行试验,可以对岩石试样42设定不同围压进行试验,最大限度发挥和拓展了试验台8多功能效益。补目前我国钻井法施工滚刀41类型固定、排渣口71固定,岩体转动钻头35不转,只研究破岩,或只研究排渣,工况单一、参数指标单一试验现状,力图改进室内试验与野外工作境况不符带来的不匹配模型差距。3. It avoids the disadvantages of only studying slag discharge or only rock breaking, and establishes an organic connection between rock breaking and slag discharge. It avoids the disadvantages caused by a single research condition of rock breaking or slag discharge. It can be tested according to different rock samples 42 for weak cementation. Different tools and their parameters can be selected for testing. Different drilling parameters can be selected for testing. Different mud performance parameters can be set for testing, different slag discharge ports 71 and air pressures can be selected for testing, and rock samples 42 can be tested by setting different confining pressures, maximizing and expanding the multifunctional benefits of the test bench 8. To supplement the current drilling method in my country, the type of construction hob 41 is fixed, the slag discharge port 71 is fixed, the rock mass rotation drill bit 35 does not rotate, only rock breaking, or only slag discharge is studied, the working conditions are single, the parameter index is single, and the current test situation is tried to improve the indoor The mismatched model gap caused by the inconsistency between experiments and field work conditions.
以上所述仅为本发明的优选实施例,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent substitutions, improvements, etc. made within the spirit and principles of the present invention shall be included in the protection scope of the present invention.
Claims (8)
- 一种钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,其特征在于,包括备用箱、破岩排渣装置、浆渣分离装置、计量装置、监测组件和控制装置,其中,A research and testing system for factors affecting the rock breaking and slag discharge efficiency of shaft hobs using the drilling method, which is characterized by including a spare box, a rock breaking and slag discharge device, a slurry and slag separation device, a metering device, a monitoring component and a control device, wherein,所述备用箱容纳有泥浆,所述备用箱通过输浆管与所述破岩排渣装置连接,所述备用箱用于为所述破岩排渣装置提供试验所需泥浆;The spare box contains mud, and the spare box is connected to the rock-breaking and slag-discharging device through a slurry pipe. The spare box is used to provide the rock-breaking and slag-discharging device with mud required for testing;利用所述破岩排渣装置能够进行破岩排渣,所述破岩排渣装置通过外排渣管与所述浆渣分离装置连接,在试验过程中,所述破岩排渣装置产生的岩渣液体通过所述外排渣管输送至所述浆渣分离装置内;The rock breaking and slag discharging device can be used for rock breaking and slag discharging. The rock breaking and slag discharging device is connected to the slurry and slag separation device through an external slag discharging pipe. During the test process, the rock breaking and slag discharging device generated The rock slag liquid is transported to the slurry and slag separation device through the external slag discharge pipe;所述破岩排渣装置包括架体,所述架体包括底座、立柱和顶板,所述立柱设置有四根,四根所述立柱的下端固定在所述底座上,所述顶板分别与四根所述立柱的上端连接,所述底座、四根所述立柱和所述顶板组成框架结构;所述立柱的下端的周围设置有多个加腋板,所述加腋板与所述立柱和所述底座均连接,所述底座与地基基础通过地脚螺栓固定连接;The rock breaking and slag discharging device includes a frame body. The frame body includes a base, upright columns and a top plate. There are four upright columns. The lower ends of the four upright columns are fixed on the base. The top plate is connected to the four upright columns respectively. The upper ends of the upright columns are connected, and the base, the four upright columns and the top plate form a frame structure; a plurality of haunch plates are provided around the lower ends of the upright columns, and the haunch plates are connected with the upright columns and the top plate. The bases are all connected, and the base and the foundation are fixedly connected through anchor bolts;所述破岩排渣装置还包括试验箱、第一液压缸、钻杆、钻头、刀盘、刀座和岩石试样;The rock breaking and slag discharge device also includes a test box, a first hydraulic cylinder, a drill pipe, a drill bit, a cutter head, a cutter holder and a rock sample;所述试验箱设置在所述架体内,所述试验箱为上方开口的桶状结构,所述岩石试样设置在所述试验箱内,所述输浆管的出口位于所述试验箱的上方,所述岩石试样设置在所述试验箱的底部;The test box is arranged in the frame body. The test box is a barrel-shaped structure with an upper opening. The rock sample is arranged in the test box. The outlet of the slurry pipe is located above the test box. , the rock sample is arranged at the bottom of the test box;所述第一液压缸的输出端与所述钻杆的上端连接,所述钻杆的下端延伸至所述试验箱内,所述钻头安装在所述钻杆的下端,所述刀盘的上端与所述钻头的下端连接,所述刀座安装在所述刀盘的下表面上,所述刀座用于安装滚刀,所述第一液压缸通过所述钻杆驱动所述钻头上下移动及旋转,所述钻头位于所述岩石试样的上方,所述钻头带动所述滚刀上下移动及旋转能够对所述岩石试样进行破岩;The output end of the first hydraulic cylinder is connected to the upper end of the drill rod, the lower end of the drill rod extends into the test box, the drill bit is installed on the lower end of the drill rod, and the upper end of the cutterhead Connected to the lower end of the drill bit, the tool holder is installed on the lower surface of the cutterhead. The tool holder is used to install a hob. The first hydraulic cylinder drives the drill bit to move up and down through the drill rod. and rotating, the drill bit is located above the rock sample, and the drill bit drives the hob to move up and down and rotate to break the rock sample;所述刀盘的下表面沿所述刀盘的径向设置有凹槽,所述刀座通过所述凹槽与所述刀盘滑动连接,所述刀座设置有固定螺栓,所述固定螺栓能够将所述刀座在所述刀盘上的位置进行固定;The lower surface of the cutter head is provided with a groove along the radial direction of the cutter head. The cutter holder is slidably connected to the cutter head through the groove. The cutter holder is provided with a fixing bolt. The fixing bolt The position of the cutter holder on the cutterhead can be fixed;所述凹槽共设置有六个,每两个所述凹槽为一组,每组所述凹槽沿所述刀盘的径向设置,相邻的两组所述凹槽之间的夹角为60°,每组所述凹槽上根据试验要求设置2~4个所述刀座,每个所述刀座上均安装有1个所述滚刀;There are six grooves in total, and every two grooves form a group. Each group of grooves is arranged along the radial direction of the cutterhead, and the gap between two adjacent groups of grooves is The angle is 60°, and 2 to 4 knife holders are set on each group of grooves according to the test requirements, and 1 hob is installed on each knife holder;所述滚刀为刮刀、镶齿楔形滚刀或球齿滚刀中的一种,所述刀座与所述滚刀匹配;The hob is one of a scraper, a toothed wedge hob or a spherical tooth hob, and the knife holder matches the hob;所述破岩排渣装置还包括基座和升降机构,所述架体内的地基基础设置有基坑,所述升降机构设置在所述基坑内,所述基座设置在所述升降机构上,所述基座为圆柱型结构,所述试验箱设置在所述基座上,所述基座的直径大于所述试验箱的外径,所述升降机构能够对所述试验箱的高度进行调整;The rock breaking and slag discharging device also includes a base and a lifting mechanism. The foundation inside the frame is provided with a foundation pit. The lifting mechanism is provided in the foundation pit. The base is provided on the lifting mechanism. The base is a cylindrical structure, the test box is arranged on the base, the diameter of the base is greater than the outer diameter of the test box, and the lifting mechanism can adjust the height of the test box ;进入所述浆渣分离装置的所述岩渣液体能够在所述浆渣分离装置内进行岩渣和浆液的分离;The rock slag liquid entering the slurry and slag separation device can separate rock slag and slurry in the slurry and slag separation device;利用所述计量装置能够对所述浆渣分离装置分离出来的岩渣进行烘干以及称重;The measuring device can be used to dry and weigh the rock slag separated by the slurry and slag separation device;所述监测组件与所述控制装置连接,所述监测组件能够对试验中的数据进行采集。The monitoring component is connected to the control device, and the monitoring component can collect data during the test.
- 根据权利要求1所述的钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,其特征在于,The drilling method shaft hob rock breaking and slag discharge efficiency research and testing system according to claim 1, which is characterized in that:所述备用箱为上方开口的箱体结构,所述备用箱的上端覆盖有箱盖,所述箱盖上设置有吸浆泵,所述输浆管的一端与所述吸浆泵连通,所述吸浆泵的下端穿过所述箱盖后延伸至所述备用箱内泥浆的液面以下;The spare box is a box structure with an upper opening. The upper end of the spare box is covered with a box cover. A slurry suction pump is provided on the cover. One end of the slurry conveying pipe is connected to the slurry suction pump. The lower end of the slurry suction pump passes through the tank cover and extends below the liquid level of the mud in the backup tank;所述备用箱的底部设置有清洗出水口,所述清洗出水口上设置有第一闸阀;The bottom of the spare box is provided with a cleaning water outlet, and the cleaning water outlet is provided with a first gate valve;所述箱盖上还设置有搅拌机,所述搅拌机的搅拌轴穿过所述箱盖后延伸至所述备用箱内,所述搅拌轴上设置有搅拌扇叶,所述搅拌机通过所述搅拌轴驱动所述搅拌扇叶旋转,所述搅拌扇叶的旋转能够对所述备用箱内的泥浆进行搅拌;A mixer is also provided on the box cover. The stirring shaft of the mixer extends into the spare box after passing through the box cover. A stirring fan blade is provided on the stirring shaft. The stirrer passes through the stirring shaft. The stirring fan blades are driven to rotate, and the rotation of the stirring fan blades can stir the mud in the backup tank;所述备用箱的一侧设置有液位管,所述液位管的下端与所述备用箱的底部连通,所述液位管的上端高出所述备用箱内泥浆的液面,所述液位管上设置有计量刻度线;A liquid level pipe is provided on one side of the backup tank. The lower end of the liquid level pipe is connected with the bottom of the backup tank. The upper end of the liquid level pipe is higher than the liquid level of the mud in the backup tank. The liquid level tube is equipped with a measurement scale;所述备用箱为钢筋混凝土结构或钢结构,所述液位管的材质为有机玻璃;The spare box is a reinforced concrete structure or a steel structure, and the liquid level tube is made of organic glass;所述箱盖上还设置有加浆料口和检测取样口,所述加浆料口用于向所述备用箱内补充泥浆,所述检测取样口用于对所述备用箱内的泥浆进行取样;The box cover is also provided with a slurry adding port and a detection sampling port. The slurry adding port is used to replenish mud into the spare box, and the detection sampling port is used to carry out testing of the mud in the spare box. sampling;所述备用箱的箱底呈倒锥形,构成倒锥形的所述备用箱的箱底的坡度为8%~12%,所述备用箱的底部设置有滚轮;The bottom of the spare box is in an inverted conical shape, and the slope of the bottom of the spare box forming an inverted cone shape is 8% to 12%, and the bottom of the spare box is provided with rollers;还包括检测仪,所述检测仪能够对由所述检测取样口取得的泥浆的性能进行检测。It also includes a detector capable of detecting the performance of the mud obtained from the detection sampling port.
- 根据权利要求1所述的钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,其特征在于,The drilling method shaft hob rock breaking and slag discharge efficiency research and testing system according to claim 1, which is characterized in that:所述破岩排渣装置还包括连接器、连接件、送气泵、送气管、内排渣总管和内排渣支管,所述送气泵和所述连接器均设置在所述顶板上,所述钻杆为中空的筒状结构,所述内排渣总管和所述送气管均设置在所述钻杆内,所述第一液压缸通过所述连接器与钻杆连接,所述内排渣总管的上端通过所述连接器与所述外排渣管的一端连通,所述外排渣管的另一端与所述浆渣分离装置连通,所述钻杆通过所述连接件与所述钻头连接,所述连接件内设置有扩大头;The rock breaking and slag discharge device also includes a connector, a connecting piece, an air supply pump, an air supply pipe, an internal slag discharge main pipe and an internal slag discharge branch pipe. The air supply pump and the connector are both arranged on the top plate, and the The drill pipe is a hollow cylindrical structure. The internal slag discharge main pipe and the air supply pipe are both arranged in the drill pipe. The first hydraulic cylinder is connected to the drill pipe through the connector. The internal slag discharge pipe is The upper end of the main pipe is connected to one end of the external slag discharge pipe through the connector, the other end of the external slag discharge pipe is connected to the slurry and slag separation device, and the drill pipe is connected to the drill bit through the connector. Connection, an enlarging head is provided in the connecting piece;所述刀盘上设置有吸渣口,所述内排渣支管的上端通过所述扩大头与所述内排渣总管的下端连通,所述内排渣支管的下端穿过所述钻头与所述刀盘上的所述吸渣口连通,所述送气管的上端与所述送气泵连接,所述内排渣支管上设置有送气口,所述送气管的下端通过所述送气口与所述内排渣支管连通;The cutterhead is provided with a slag suction port, the upper end of the inner slag discharge branch pipe is connected to the lower end of the internal slag discharge main pipe through the enlarged head, and the lower end of the inner slag discharge branch pipe passes through the drill bit and the drill bit. The slag suction port on the cutterhead is connected, the upper end of the air supply pipe is connected to the air supply pump, the inner slag discharge branch pipe is provided with an air supply port, and the lower end of the air supply pipe is connected to the air supply port through the air supply port. The internal slag discharge branch pipes are connected;所述吸渣口设置有3个,所述刀盘的横截面为圆形,3个所述吸渣口分别位于所述刀盘的圆心、所述刀盘半径的1/2位置处、靠近所述刀盘的边缘位置处,所述内排渣支管设置有3根,每根所述内排渣支管与一个所述吸渣口连通,每根所述内排渣支管均连接有一根所述送气管;There are three slag suction ports. The cross-section of the cutterhead is circular. The three slag suction ports are respectively located at the center of the circle of the cutterhead, 1/2 of the radius of the cutterhead, and close to At the edge of the cutterhead, there are three inner slag discharge branch pipes. Each of the inner slag discharge branch pipes is connected to one of the slag suction ports. Each of the inner slag discharge branch pipes is connected to a slag suction port. The air supply pipe;所述连接件包括圆台段和圆柱段,所述圆台段的上表面的直径小于下表面的直径,所述圆台段的上端通过连接法兰及法兰螺栓与所述钻杆固定连接,所述圆台段的下端与所述圆柱段的上端连接,所述圆柱段的下端与所述钻头固定连接。The connecting piece includes a truncated cone section and a cylindrical section. The diameter of the upper surface of the truncated cone section is smaller than the diameter of the lower surface. The upper end of the truncated cone section is fixedly connected to the drill pipe through a connecting flange and flange bolts. The lower end of the truncated cone section is connected to the upper end of the cylindrical section, and the lower end of the cylindrical section is fixedly connected to the drill bit.
- 根据权利要求1所述的钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,其特征在于,The drilling method shaft hob rock breaking and slag discharge efficiency research and testing system according to claim 1, which is characterized in that:所述试验箱包括上段、下段和底板,所述上段和所述下段均为圆筒结构,所述上段的内径和所述下段的内径一致,所述底板覆盖所述下段的下端,所述上段与所述下段之间为密封连接,所述下段与所述底板之间为密封连接,所述上段的材质为高强钢化玻璃,所述下段由钢筋混凝土制作而成,所述下段上设置有若干预留孔,紧贴所述下段的内壁设置有圆环形围压板,所述围压板的材质为钢板,所述围压板的高度与所述下段的高度一致,所述岩石试样为圆柱体结构,所述岩石试样的外径与所述围压板的内径相等,所述岩石试样的高度高于所述下段的高度,所述岩石试样设置在所述围压板内;The test chamber includes an upper section, a lower section and a bottom plate. Both the upper section and the lower section are cylindrical structures. The inner diameter of the upper section is consistent with the inner diameter of the lower section. The bottom plate covers the lower end of the lower section. The upper section There is a sealed connection with the lower section, and there is a sealed connection between the lower section and the bottom plate. The material of the upper section is high-strength tempered glass. The lower section is made of reinforced concrete. There are several There is a reserved hole, and an annular confining plate is provided close to the inner wall of the lower section. The material of the confining plate is a steel plate. The height of the confining plate is consistent with the height of the lower section. The rock sample is a cylinder. Structure, the outer diameter of the rock sample is equal to the inner diameter of the confining plate, the height of the rock sample is higher than the height of the lower section, and the rock sample is arranged in the confining plate;所述下段的外周设置有环形的第二液压缸,所述第二液压缸具有若干输出端,每个所述第二液压缸的输出端通过一个所述下段上的所述预留孔与所述围压板抵接,所述第二液压缸通过所述围压板向所述岩石试样施加围压;An annular second hydraulic cylinder is provided on the outer periphery of the lower section. The second hydraulic cylinder has several output ends. The output end of each second hydraulic cylinder is connected to the reserved hole through one of the reserved holes on the lower section. The confining pressure plate is in contact, and the second hydraulic cylinder applies confining pressure to the rock sample through the confining pressure plate;所述监测组件包括压力传感器,所述压力传感器与所述控制装置连接;The monitoring component includes a pressure sensor, and the pressure sensor is connected to the control device;所述压力传感器设置在所述第二液压缸内,所述压力传感器能够采集所述第二液压缸对所述岩石试样施加压力的数据,所述控制装置能够根据所述压力传感器采集的压力数据对所述第二液压缸进行控制;The pressure sensor is arranged in the second hydraulic cylinder. The pressure sensor can collect data on the pressure exerted by the second hydraulic cylinder on the rock sample. The control device can collect data based on the pressure collected by the pressure sensor. The data controls the second hydraulic cylinder;所述预留孔在所述下段上由上至下均匀设置有3排,每排所述预留孔设置有12个,每排所述预留孔沿所述下段的周向均匀分布;The reserved holes are evenly arranged in 3 rows from top to bottom on the lower section, with 12 reserved holes in each row, and the reserved holes in each row are evenly distributed along the circumferential direction of the lower section;所述下段的高度为1m~1.5m,所述上段由上至下设置的多节安装单元构成,每节所述安装单元均为圆环形,每节所述安装单元由3块高强钢化玻璃拼接而成,相邻两节所述安装单元之间通过弹性憎水性材料填充通过榫卯结构连接,每节所述安装单元内相邻的两块高强钢化玻璃之间通过弹性憎水性材料填充并通过榫卯结构连接;The height of the lower section is 1m~1.5m, and the upper section is composed of multi-section installation units arranged from top to bottom. The installation units in each section are circular, and the installation units in each section are composed of 3 pieces of high-strength tempered glass. It is spliced together. The installation units in two adjacent sections are filled with elastic hydrophobic materials and connected through a mortise and tenon structure. The two adjacent pieces of high-strength tempered glass in the installation units in each section are filled with elastic hydrophobic materials and connected. Connected through mortise and tenon structure;每节所述安装单元的高度为1m;The height of the installation unit described in each section is 1m;所述下段的上端沿周向设置有锚固槽,所述锚固槽的深度为150mm,所述上段的下端位于所述锚固槽内。The upper end of the lower section is provided with an anchoring groove along the circumferential direction, the depth of the anchoring groove is 150mm, and the lower end of the upper section is located in the anchoring groove.
- 根据权利要求1所述的钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,其特征在于,The drilling method shaft hob rock breaking and slag discharge efficiency research and testing system according to claim 1, which is characterized in that:所述浆渣分离装置包括浆渣过滤筒、第一料筒、第二料筒和振动棒电机,所述第一料筒和所述第二料筒分别位于所述浆渣过滤筒的两侧,所述浆渣过滤筒上端覆盖有盖板,所述盖板上设置有浆渣进口;The slurry and slag separation device includes a slurry and slag filter cartridge, a first barrel, a second barrel and a vibrating rod motor. The first and second barrels are respectively located on both sides of the slurry and slag filter cartridge. , the upper end of the slurry filter drum is covered with a cover plate, and the cover plate is provided with a slurry inlet;所述浆渣过滤筒内由上至下依次设置有第一过滤网和第二过滤网,所述浆渣过滤筒的两侧壁分别设置有第一出料口和第二出料口,所述第一过滤网和所述第二过滤网均倾斜设置,所述第一过滤网的一端与所述浆渣过滤筒的一侧壁连接,所述第一过滤网的另一端由所述第一出料口延伸至所述浆渣过滤筒外,所述第一过滤网的另一端位于所述第一料筒的上方,所述第一过滤网一端的高度大于另一端的高度,所述浆渣进口设置在所述第一过滤网的一端的上方,所述外排渣管的另一端与所述浆渣进口连接;The slurry filter cylinder is provided with a first filter screen and a second filter screen from top to bottom, and the two side walls of the slurry filter cylinder are respectively provided with a first discharge port and a second discharge port, so The first filter screen and the second filter screen are both arranged at an angle, one end of the first filter screen is connected to one side wall of the slurry filter cartridge, and the other end of the first filter screen is connected to the third filter screen. A discharge port extends to the outside of the slurry filter barrel, the other end of the first filter screen is located above the first barrel, the height of one end of the first filter screen is greater than the height of the other end, the The slurry slag inlet is arranged above one end of the first filter screen, and the other end of the external slag discharge pipe is connected to the slurry slag inlet;所述第二过滤网的一端与所述浆渣过滤筒的另一侧壁连接,所述第二过滤网的另一端由所述第二出料口延伸至所述浆渣过滤筒外,所述第二过滤网的另一端位于所述第二料筒的上方,所述第二过滤网一端的高度大于另一端的高度;One end of the second filter screen is connected to the other side wall of the slurry filter cartridge, and the other end of the second filter screen extends from the second outlet to the outside of the slurry filter cartridge, so The other end of the second filter screen is located above the second barrel, and the height of one end of the second filter screen is greater than the height of the other end;所述振动棒电机设置在所述盖板上,所述振动棒电机与所述第一过滤网和所述第二过滤网均连接,所述振动棒电机能够驱动所述第一过滤网和所述第二过滤网振动;The vibrating rod motor is arranged on the cover plate, the vibrating rod motor is connected to both the first filter screen and the second filter screen, and the vibrating rod motor can drive the first filter screen and the second filter screen. The second filter vibrates;所述盖板上设置有出气口;The cover plate is provided with an air outlet;所述浆渣过滤筒的筒底为倒锥形,形成倒锥形的所述浆渣过滤筒的筒底的坡度为45°;The bottom of the slurry filter cartridge is in an inverted cone shape, and the slope of the bottom of the slurry filter cartridge forming an inverted cone shape is 45°;所述第一过滤网与水平面之间的夹角为30°,所述第二过滤网与水平面之间的夹角为30°,所述第一过滤网的孔径为20mm~30mm,所述第二过滤网的孔径为4mm~6mm;The angle between the first filter screen and the horizontal plane is 30°, the angle between the second filter screen and the horizontal plane is 30°, the aperture of the first filter screen is 20mm~30mm, and the angle between the second filter screen and the horizontal plane is 30°. The pore size of the second filter is 4mm~6mm;还包括试验台,所述浆渣分离装置设置在所述试验台上。It also includes a test bench, on which the slurry and residue separation device is arranged.
- 根据权利要求5所述的钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,其特征在于,The drilling method shaft hob rock breaking and slag discharge efficiency research and testing system according to claim 5, which is characterized in that:所述浆渣分离装置还包括旋流器和第三料筒,所述浆渣过滤筒的筒底连通有排浆管的一端,所述排浆管的另一端与所述旋流器连通,所述排浆管上设置有第二闸阀和压力泵;The slurry and residue separation device also includes a cyclone and a third barrel. The bottom of the slurry and residue filter cylinder is connected to one end of the slurry discharge pipe, and the other end of the slurry discharge pipe is connected to the cyclone. The slurry discharge pipe is provided with a second gate valve and a pressure pump;所述旋流器上端连接有出浆管的一端,所述备用箱上设置有回浆口,所述出浆管的另一端与所述备用箱的所述回浆口连通;The upper end of the cyclone is connected to one end of the pulp outlet pipe, the backup box is provided with a pulp return port, and the other end of the pulp outlet pipe is connected to the pulp return port of the backup box;所述旋流器的下端设置有排渣口,所述排渣口连接有出渣管,所述第三料筒位于所述出渣管的下方,所述出渣管上设置有出口阀。A slag discharge port is provided at the lower end of the cyclone. The slag discharge port is connected to a slag discharge pipe. The third barrel is located below the slag discharge pipe. An outlet valve is provided on the slag discharge pipe.
- 根据权利要求5所述的钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,其特征在于,The drilling method shaft hob rock breaking and slag discharge efficiency research and testing system according to claim 5, which is characterized in that:所述计量装置包括烘干箱和电子秤,所述烘干箱用于对所述浆渣分离装置分离出来的岩渣进行烘干;The measuring device includes a drying box and an electronic scale. The drying box is used to dry the rock slag separated by the slurry and slag separation device;所述电子秤具有显示屏,所述电子秤上设置有物料托盘,利用所述电子秤能够对所述烘干箱烘干后的岩渣进行称重;The electronic scale has a display screen, and a material tray is provided on the electronic scale. The electronic scale can be used to weigh the rock slag dried in the drying box;所述计量装置设置在所述试验台上。The measuring device is installed on the test bench.
- 根据权利要求1所述的钻井法竖井滚刀破岩排渣效率影响因素研究试验系统,其特征在于,The drilling method shaft hob rock breaking and slag discharge efficiency research and testing system according to claim 1, which is characterized in that:所述监测组件包括三向力传感器、转速传感器和位移传感器,所述三向力传感器、所述转速传感器和所述位移传感器均设置在所述刀座上,所述三向力传感器、所述转速传感器和所述位移传感器均与所述控制装置连接;The monitoring component includes a three-way force sensor, a rotational speed sensor and a displacement sensor. The three-way force sensor, the rotational speed sensor and the displacement sensor are all arranged on the tool holder. The three-way force sensor, the The rotation speed sensor and the displacement sensor are both connected to the control device;所述三向力传感器用于采集所述第一液压缸所施加的压力数据,所述转速传感器用于采集所述钻头的转速数据,所述位移传感器用于采集所述钻头的竖向位移数据,所述控制装置根据所述三向力传感器、所述转速传感器和所述位移传感器采集的数据对所述第一液压缸进行控制。The three-way force sensor is used to collect pressure data exerted by the first hydraulic cylinder, the rotation speed sensor is used to collect rotation speed data of the drill bit, and the displacement sensor is used to collect vertical displacement data of the drill bit. , the control device controls the first hydraulic cylinder according to the data collected by the three-way force sensor, the rotation speed sensor and the displacement sensor.
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