WO2023192255A1 - Optically transparent polyamide-imides - Google Patents

Optically transparent polyamide-imides Download PDF

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Publication number
WO2023192255A1
WO2023192255A1 PCT/US2023/016536 US2023016536W WO2023192255A1 WO 2023192255 A1 WO2023192255 A1 WO 2023192255A1 US 2023016536 W US2023016536 W US 2023016536W WO 2023192255 A1 WO2023192255 A1 WO 2023192255A1
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gpa
polyamideimide
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PCT/US2023/016536
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French (fr)
Inventor
Patrick HOMYAK
Arjan Zoombelt
Michael William Angus Maclean
Kazuya Matsui
Satoshi Okamoto
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Zymergen Inc.
Sumitomo Chemical Company, Limited
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Publication of WO2023192255A1 publication Critical patent/WO2023192255A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/14Polyamide-imides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1039Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors comprising halogen-containing substituents
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1042Copolyimides derived from at least two different tetracarboxylic compounds or two different diamino compounds
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08GMACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
    • C08G73/00Macromolecular compounds obtained by reactions forming a linkage containing nitrogen with or without oxygen or carbon in the main chain of the macromolecule, not provided for in groups C08G12/00 - C08G71/00
    • C08G73/06Polycondensates having nitrogen-containing heterocyclic rings in the main chain of the macromolecule
    • C08G73/10Polyimides; Polyester-imides; Polyamide-imides; Polyamide acids or similar polyimide precursors
    • C08G73/1075Partially aromatic polyimides
    • C08G73/1082Partially aromatic polyimides wholly aromatic in the tetracarboxylic moiety

Definitions

  • the present disclosure relates to optically transparent polyamide-imides comprising at least one extended dianhydride component.
  • Organic films are high in flexibility as compared to glass, difficult to break, and lightweight. Recently, study has been performed with the aim of developing a flexible display using organic film as the substrate of a flat panel display.
  • resins used in organic film include polyester, polyamide, polyimide, polyamide-imide, polycarbonate, polyether sulfone, acrylic, and epoxy.
  • polyamideimide resin is high in heat resistance, mechanical strength, abrasion resistance, dimensional stability, chemical resistance, insulation capability, and accordingly in wide use in the electric/electronic industries.
  • polyamide-imide resin is required to have high transparency and low birefringence. These properties are necessary to obtain clear images.
  • manufacturing methods provide inconsistencies in resins leading to variation in performance properties. Accordingly, there is a need for devising and improving processes that lead to performance consistency.
  • a polyamide-imide material includes a moiety of the following formulas:
  • an optical stack can include a polyamideimide film according to the first aspect.
  • an electronic device can include a polyamideimide film according to the above first aspect.
  • a method of forming a polyamideimide includes: polymerizing at least one amide-containing dianhydride monomer and at least one diamine monomer to form the polyamideimide, wherein the polyamideimide includes at least one moiety having a structure selected from structures (1) to (9), or any combination thereof.
  • a method of forming a polyamideimide includes: reacting an asymmetric diamine monomer with trimellitic anhydride chloride to form an amide- containing dianhydride monomer, the amide-containing dianhydride monomer having a structure selected from structures (10)-(l 8):
  • any suitable derivative means any chemical compound capable of producing the same chemical reaction product as the compounds listed in the sentences with the term “any suitable derivative.”
  • any suitable derivatives are chemical compounds that yield the same polyamide-imide, such as the acid bromide, or an ester derivative of compound A.
  • the term “about” means +/- 10% of any recited value. As used herein, this term modifies any recited value, range of values, or endpoints of one or more ranges.
  • top As used herein, the terms “top,” “bottom,” “upper,” “lower,” “above,” and “below” are used to provide a relative relationship between structures. The use of these terms does not indicate or require that a particular structure must be located at a particular location in the apparatus.
  • the terms “comprises”, “comprising”, “includes”, “including”, “has”, “having” or any other variation thereof, are open-ended terms and should be interpreted to mean “including, but not limited to. . . .” These terms encompass the more restrictive terms “consisting essentially of’ and “consisting of.”
  • a method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such method, article, or apparatus.
  • “or” refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
  • ratios, concentrations, amounts, and other numerical data may be expressed herein in a range format. It is to be understood that such a range format is used for convenience and brevity, and thus, should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. To illustrate, a concentration range of “about 0.1% to about 5%” should be interpreted to include not only the explicitly recited concentration of about 0.1 wt. % to about 5 wt.
  • the term “about” can include traditional rounding according to significant figures of the numerical value.
  • the phrase “about ‘x’ to ‘y’” includes “about ‘x’ to about ‘y’”.
  • a polyamideimide includes a moiety selected from:
  • the polyamideimide is selected from the moiety consisting essentially of: combination thereof.
  • the polyamideimide is selected from the moiety consisting of: combination thereof.
  • the polyamideimide is formed into a film.
  • the film has advantageous properties such as structural, thermal, mechanical, and optical properties.
  • the film has at least two properties including, but not limited to:
  • a haze as determined according to ASTM D1003-13 of not greater than 1.5%, not greater than 1.3%, not greater than 1.1%, not greater than 1.0%, not greater than 0.8%, not greater than 0.6%, not greater than 0.5%, not greater than 0.4%, or not greater than 0.3%;
  • a coefficient of moisture expansion as determined according to ASTM D5229/D5229M-14 of not greater than 50 ppm, not greater than 40 ppm, not greater than 35 ppm, not greater than 30 ppm, not greater than 25 ppm, not greater than 20 ppm, or not greater than 15 ppm;
  • the polyamideimide film has at least two, at least three, or at least four properties selected from (i) through (ix).
  • the polyamideimide film has at least three properties selected from (i) through (ix), at least four properties selected from (i) through (ix), at least five properties selected from (i) through (ix), at least six properties selected from (i) through (ix), at least seven properties selected from (i) through (ix), at least eight properties selected from (i) through (ix), or all properties selected from (i) through (ix).
  • the polyamideimide is formed with at least one moiety including a dianhydride reacted with at least one moiety including a diamine. Any reasonable dianhydride is envisioned. In an embodiment, the dianhydride is selected from:
  • the dianhydride consists essentially of: combination thereof.
  • the dianhydride of formula (10) is also known as N-[4-(l,3-dioxo-l,3-dihydro-2-benzofuran-5-amido)- phenyl]-2-ethyl-l,3-dioxo-l,3-dihydro-2-benzofuran-5-carboxamide.
  • the dianhydride of formula (11) is also known as N,N'-l,4-butanediylbis[l,3-dihydro-l,3-dioxo-5- Isobenzofurancarboxamide] .
  • the dianhydride can be selected independently for each occasion from the group consisting of:
  • an additional dianhydride may be included.
  • the additional dianhydride may include at least one of the following dianhydrides
  • the additional dianhydride is: , also known as “6FDA”.
  • the polyamideimide is further formed with at least one moiety including at least one diamine. Any diamine is envisioned. In a particular embodiment, the diamine is selected from:
  • the diamine is selected from the group consisting essentially of: (4-aminophenylethylamine (APEA)),
  • the diamine is selected from the group consisting of: combination thereof.
  • the diamine moiety and the dianhydride moiety can be in any molar ratio.
  • the molar ratio of the diamine moiety : dianhydride moiety can range from 10: 1 to 1 : 10, from 5: 1 to 1 :5, from 3: 1 to 1 :3, from 2: 1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9: 10.
  • the diamine moiety is in the majority.
  • the polyamideimide may include a third, a fourth, and further moieties.
  • the molar ratio of first to the sum of all other monomers can range from 10: 1 to 1 : 10, from 5: 1 to 1:5, from 3: 1 to 1 :3, from 2:1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9: 10.
  • an optical stack can include a polyamideimide according to the first aspect or its embodiments.
  • the polyamideimide can form a rear or backing layer or a cover layer of the optical stack.
  • the polyamideimide can be a substrate to the nanocircuitry of an optical stack.
  • the polyamideimide can form the horizontal or vertical polarizer of an optical stack or the layers adjacent to the liquid crystal layers.
  • the optical stack is an LED or an OLED assembly.
  • the polyamideimide layer can be a substrate or cover layer of the LED or OLED assembly.
  • an electronic device includes a polyamideimide according to the first aspect.
  • the electronic device can include but is not limited to telephones, cell phones, personal computers, desktop computers, laptops, tablet computers, printers, flatscreen TVs, music players, digital cameras, camcorders, video game consoles, remote controls, smart appliances, automobile control displays, marine and aviation transport control systems.
  • a method of forming a polyamideimide includes polymerizing at least one amide -containing dianhydride monomer and at least one diamine monomer to form the polyamideimide.
  • the polyamideimide formed includes at least one moiety having a structure selected from structures (1) to (9) above, or any combination thereof.
  • the at least one dianhydride monomer and at least one diamine monomer can be selected from the dianhydride monomer and diamine monomer described above.
  • a method of forming a polyamideimide is provided and includes reacting an asymmetric diamine monomer with a trimellitic anhydride chloride to form an amide-containing dianhydride monomer.
  • the amide-containing dianhydride monomer has a structure selected from structures (10)-(l 8), or combination thereof above.
  • the amide-containing dianhydride is then reacted with a diamine compound to form the polyamideimide.
  • the diamine compound is selected from: any combination thereof.
  • Embodiment 1 A polyamideimide including at least one moiety selected from structures ( 1 )-(9): Embodiment 2. A polyamideimide including a moiety selected from any combination thereof.
  • Embodiment 3 A polyamideimide film including the polyamideimide of embodiments 1 or 2, wherein the polyamideimide film includes at least two properties selected from:
  • a haze as determined according to ASTM D1003-13 of not greater than 1.5%, not greater than 1.3%, not greater than 1.1%, not greater than 1.0%, not greater than 0.8%, not greater than 0.6%, not greater than 0.5%, not greater than 0.4%, or not greater than 0.3%;
  • a coefficient of moisture expansion as determined according to ASTM D5229/D5229M-14 of not greater than 50 ppm, not greater than 40 ppm, not greater than 35 ppm, not greater than 30 ppm, not greater than 25 ppm, not greater than 20 ppm, or not greater than 15 ppm;
  • Embodiment 4 The polyamideimide film according to embodiment 3, wherein the polyamideimide film includes at least three properties selected from (i) through (ix), at least four properties selected from (i) to (ix), at least five properties selected from (i) through (ix), at least six properties selected from (i) through (ix), at least seven properties selected from (i) through (ix), or all properties selected from (i) through (ix).
  • Embodiment 5 The polyamideimide film according to embodiments 3 or 4, wherein the polyamideimide film consists essentially of the polyamideimide of embodiments 1 or 2.
  • Embodiment 6 The polyamideimide film according to embodiments 3 or 4, wherein the polyamideimide film consists of the polyamideimide of embodiments 1 or 2.
  • Embodiment 7 The polyamideimide film according to any one of embodiments 1-6, formed with at least one moiety including at least one dianhydride.
  • Embodiment 8 The polyamideimide in accordance with embodiment 7, wherein the dianhydride is selected from the group consisting of structures (10) to (18):
  • Embodiment 9 The polyamideimide in accordance with any of the preceding embodiments, formed with at least one moiety including at least one diamine.
  • Embodiment 10 The polyamideimide in accordance with embodiment 9, wherein the diamine is selected from: Embodiment 11.
  • Embodiment 12 The polyamideimide film in accordance with embodiment 11, wherein the diamine and the dianhydride are in a molar ratio ranging from 10:1 to 1 : 10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
  • Embodiment 13 An optical stack including the polyamideimide film according to embodiments 1-12.
  • Embodiment 14 An electronic device including the polyamideimide film according to embodiments 1-12.
  • Embodiment 15 A method of forming a polyamideimide, including: polymerizing at least one amide-containing dianhydride monomer and at least one diamine monomer to form the polyamideimide, wherein the polyamideimide includes at least one moiety having a structure selected from structures (1) to (9):
  • Embodiment 16 A method of forming a polyamideimide, including: (i) reacting an asymmetric diamine monomer with trimellitic anhydride chloride to form an amide- containing dianhydride monomer, the amide-containing dianhydride monomer having a structure selected from structures (10)-(l 8):
  • Embodiment 17 The method of embodiment 16, wherein the diamine compound is selected from: or any combination thereof.
  • Embodiment 18 The method of embodiment 16, wherein the formed polyamideimide includes at least one moiety selected from structures ( 1 )-(9) :
  • Embodiment 19 The method of any one of embodiments 15-16, further including forming a polyamideimide film from the polyamideimide, wherein the polyamidimide film includes at least two properties selected from: (i) a thickness of not greater than 100 pm, not greater than 90 pm, not greater than 80 pm, not greater than 70 pm, not greater than 60 pm, not greater than 50 pm, not greater than 40 pm, not greater than 35 pm, not greater than 30 pm, or not greater than 25 pm; (ii) a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GP
  • a haze as determined according to ASTM D1003-13 of not greater than 1.5%, not greater than 1.3%, not greater than 1.1%, not greater than 1.0%, not greater than 0.8%, not greater than 0.6%, not greater than 0.5%, not greater than 0.4%, or not greater than 0.3%;
  • a coefficient of moisture expansion as determined according to ASTM D5229/D5229M-14 of not greater than 50 ppm, not greater than 40 ppm, not greater than 35 ppm, not greater than 30 ppm, not greater than 25 ppm, not greater than 20 ppm, or not greater than 15 ppm;
  • Embodiment 20 a folding endurance as determined according to ASTM D2176-16 at a radius of 1 mm of at least 10,000 folds, at least 20,000 folds, at least 50,000 folds, at least 80,000 folds, at least 100,000 folds, at least 150,000 folds, at least 180,000 folds, at least 200,000 folds, at least 250,000 folds, at least 300,000 folds, at least 500,000 folds, or at least 1,000,000 folds.
  • Embodiment 21 The method in accordance with embodiments 16-17, wherein the diamine and the dianhydride are in a molar ratio ranging from 10: 1 to 1 : 10, from 5: 1 to 1 :5, from 3: 1 to 1 :3, from 2: 1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9: 10.
  • Embodiment 22 The method in accordance with embodiments 15-16, wherein the polyamideimide is formed into a film.
  • Embodiment 23 The method in accordance with embodiment 22, wherein the film has a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GPa, at least 7.8 GPa, at least 8 GPa, at least 8.2 GPa, at least 8.5 GPa, at least 9 GPa, or at least 10 GPa.
  • ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least
  • APEA 4-aminophenylethylamine
  • Polyamideimide material can be dissolved in a solvent at a concentration ranging from 10 to 20 weight percent to form a varnish.
  • Solvents can be N,N- dimethylacetamide (DMAc), Cyclopentanone (CPN), Cyclohexanone (CHN), y- Butyrolactone (GBL), or Acetophenone (PhAc).
  • DMAc N,N- dimethylacetamide
  • CPN Cyclopentanone
  • CHN Cyclohexanone
  • GBL y- Butyrolactone
  • Acetophenone PhAc
  • the varnish can be coated on a flat surface such as a glass plate or a flexible carrier substrate and subsequently be dried. After the initial drying step, the film can be delaminated from the flat surface and further processed.
  • PAI films of the powders from Experiment 1 were prepared by first dissolving a portion of the powder in solvent (DMAc) at an approximate concentration of 10-20wt% to produce a colorless viscous varnish. The varnish was then coated onto a glass substrate via doctor blade and heated at a temperature of 80°C for 30 minutes to produce a ‘wet’ PAI film.
  • DMAc solvent
  • the varnish was then coated onto a glass substrate via doctor blade and heated at a temperature of 80°C for 30 minutes to produce a ‘wet’ PAI film.
  • the film was then removed from the plate and mounted into a stainless steel frame and baked under vacuum at 250°C for 12 hours, producing a dry, final colorless PAI film.
  • Film thickness The thickness of a polyamide-imide film was measured using a Mahr, 2057551 Marameter XLI-57B-15 Portable Thickness Gage. Typically, 6 to 21 measurements were taken across the film and the average value was reported.
  • the optical properties (e.g. percent transmittance, color, haze, Rth) of a polyamide-imide film were measured using spectrophotometry.
  • the percent transmittance of the polyamide-imide film was measured using a Shimadzu UV-2700 equipped with an integrating sphere (ISR-2600).
  • ISR-2600 integrating sphere
  • films were inserted into a film sample holder and transmittance was measured from 800 nm to 200 nm using a slit width of 5 nm with the transmittance at 380nm and 400nm (T 38 o% and T 4O o%) reported.
  • Maximum transmission was also measured at 550nm (T max ).
  • the color and haze of a polyamide-imide film was measured using an X-rite Ci7800 spectrophotometer. Typically, a film sample was placed in a 25 mm sample holder and a Class I continuous wave 532 nm laser was flashed through the sample to measure direct and total transmittance as well as haze. The average of three measurements was reported. Yellow index (YI) was determined according to ASTM E313-20. Haze was determined according to ASTM D1003-13.
  • the Rth of a polyamide-imide film was measured using an Axometrics AxoScanTM Mueller Matrix Polarimeter. Typically, the film Rth is measured by taking two axis out-of-plane retardance measurements at 550 nm wavelength in increments of 10° up to a maximum tilt angle of 50°; several spots are measured per film and the lowest Rt value is reported.
  • Thermal properties - Incomplete imidization, residual solvent and thermal stability T d (1%) were assessed using thermogravimetric analysis utilizing a TA Instruments Discovery TGA550. Typically, a few milligrams of polymer film were placed in a TGA pan which was heated at a rate of 10°C/min to 550°C under a nitrogen purge of 40-60 mL/min. The temperature at which 1% mass loss is achieved is recorded as the T d (1%); for dry films (i.e. fully imidized, no residual solvent) this would typically occur in the 375-450°C temperature range for these materials.
  • the glass transition (T g ) of a polyamide-imide film was measured using dynamic mechanical analysis utilizing a TA Instruments Discovery DMA850 equipped with a film/fiber accessory. Typically, a 5 x 30 mm sample was die punched and loaded into the film/fiber accessory clamp; the film was heated at 5°C/min rate to 350-400°C in a nitrogen purged atmosphere under a 0.1% strain oscillated at 1Hz. The glass transition measurement was determined from the onset of the drop in storage modulus and/or the tan 6 maximum.
  • the glass transition and coefficient of thermal expansion (CTE) of a polyamide- imide film was measured using thermal mechanical analysis utilizing a TA Instruments TMA Q400 with a film/fiber accessory.
  • a 5 x 30 mm sample was used for testing.
  • the sample was heated at 3 °C/min to 350-400 °C under a nitrogen purge of 50 mL/min with a load of 0.5 g per film thickness in um.
  • CTE can be calculated using the slope of the line between 100-200°C.
  • the T g was calculated by measuring the temperature at which elongation of the sample occurs.

Abstract

A polyamide-imide includes at least one moiety of an extended dianhydride structure. The polyamideimide has desirable optical, structural, thermal, mechanical properties, or combination thereof.

Description

OPTICALLY TRANSPARENT POLYAMIDE-IMIDES
TECHNICAL FIELD
The present disclosure relates to optically transparent polyamide-imides comprising at least one extended dianhydride component.
BACKGROUND ART
Organic films are high in flexibility as compared to glass, difficult to break, and lightweight. Recently, study has been performed with the aim of developing a flexible display using organic film as the substrate of a flat panel display.
Generally, resins used in organic film include polyester, polyamide, polyimide, polyamide-imide, polycarbonate, polyether sulfone, acrylic, and epoxy. Of these, polyamideimide resin is high in heat resistance, mechanical strength, abrasion resistance, dimensional stability, chemical resistance, insulation capability, and accordingly in wide use in the electric/electronic industries.
For use as an alternative to the glass substrate in display elements, polyamide-imide resin is required to have high transparency and low birefringence. These properties are necessary to obtain clear images. However, manufacturing methods provide inconsistencies in resins leading to variation in performance properties. Accordingly, there is a need for devising and improving processes that lead to performance consistency.
SUMMARY
Various aspects and embodiments contemplated herein may include, but are not limited to one or more of the following.
In a first aspect, a polyamide-imide material includes a moiety of the following formulas:
Figure imgf000002_0001
Figure imgf000003_0001
In a second aspect, an optical stack can include a polyamideimide film according to the first aspect. In a third aspect, an electronic device can include a polyamideimide film according to the above first aspect.
In a fourth aspect, a method of forming a polyamideimide, includes: polymerizing at least one amide-containing dianhydride monomer and at least one diamine monomer to form the polyamideimide, wherein the polyamideimide includes at least one moiety having a structure selected from structures (1) to (9), or any combination thereof.
In a fifth aspect, a method of forming a polyamideimide, includes: reacting an asymmetric diamine monomer with trimellitic anhydride chloride to form an amide- containing dianhydride monomer, the amide-containing dianhydride monomer having a structure selected from structures (10)-(l 8):
Figure imgf000004_0001
Figure imgf000005_0001
reacting the at least one amide-containing dianhydride monomer with a diamine compound to form the polyamideimide.
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENT(S)
The following description in combination with the figures is provided to assist in understanding the teachings disclosed herein. The following discussion will focus on specific implementations and embodiments of the teachings. This focus is provided to assist in describing the teachings and should not be interpreted as a limitation on the scope or applicability of the teachings.
Definitions:
As used herein, the term “any suitable derivative” means any chemical compound capable of producing the same chemical reaction product as the compounds listed in the sentences with the term “any suitable derivative.” For example and without limiting the scope of the present disclosure, if the sentence lists an acid chloride compound A as a co-monomer for the formation of a polyamide-imide, any suitable derivatives are chemical compounds that yield the same polyamide-imide, such as the acid bromide, or an ester derivative of compound A. As used herein, the term “about” means +/- 10% of any recited value. As used herein, this term modifies any recited value, range of values, or endpoints of one or more ranges.
As used herein, the terms “top,” “bottom,” “upper,” “lower,” “above,” and “below” are used to provide a relative relationship between structures. The use of these terms does not indicate or require that a particular structure must be located at a particular location in the apparatus.
As used herein, the terms “comprises”, “comprising”, “includes”, “including”, “has”, “having” or any other variation thereof, are open-ended terms and should be interpreted to mean “including, but not limited to. . . .” These terms encompass the more restrictive terms “consisting essentially of’ and “consisting of.” In an embodiment, a method, article, or apparatus that comprises a list of features is not necessarily limited only to those features but may include other features not expressly listed or inherent to such method, article, or apparatus. Further, unless expressly stated to the contrary, “or” refers to an inclusive-or and not to an exclusive-or. For example, a condition A or B is satisfied by any one of the following: A is true (or present) and B is false (or not present), A is false (or not present) and B is true (or present), and both A and B are true (or present).
It should be noted that ratios, concentrations, amounts, and other numerical data may be expressed herein in a range format. It is to be understood that such a range format is used for convenience and brevity, and thus, should be interpreted in a flexible manner to include not only the numerical values explicitly recited as the limits of the range, but also to include all the individual numerical values or sub-ranges encompassed within that range as if each numerical value and sub-range is explicitly recited. To illustrate, a concentration range of “about 0.1% to about 5%” should be interpreted to include not only the explicitly recited concentration of about 0.1 wt. % to about 5 wt. %, but also include individual concentrations (e.g., 1%, 2%, 3%, and 4%) and the sub-ranges (e.g., 0.5%, 1.1%, 2.2%, 3.3%, and 4.4%) within the indicated range. In an embodiment, the term “about” can include traditional rounding according to significant figures of the numerical value. In addition, the phrase “about ‘x’ to ‘y’” includes “about ‘x’ to about ‘y’”.
Also, the use of “a” or “an” is employed to describe elements and components described herein. This is done merely for convenience and to give a general sense of the scope of the invention. This description should be read to include one or at least one and the singular also includes the plural, or vice versa, unless it is clear that it is meant otherwise. For example, when a single item is described herein, more than one item may be used in place of a single item. Similarly, where more than one item is described herein, a single item may be substituted for that more than one item.
Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The materials, methods, and examples are illustrative only and not intended to be limiting. To the extent not described herein, many details regarding specific materials and processing acts are conventional and may be found in reference books and other sources within the structural arts and corresponding manufacturing arts. Unless indicated otherwise, all measurements are at about 23°C +/- 5°C per ASTM, unless indicated otherwise. As described above, a polyamideimide includes a moiety selected from:
Figure imgf000007_0001
Figure imgf000008_0001
In an embodiment, the polyamideimide is selected from the moiety consisting essentially of:
Figure imgf000008_0002
Figure imgf000009_0001
combination thereof.
In another embodiment, the polyamideimide is selected from the moiety consisting of:
Figure imgf000009_0002
combination thereof.
In one embodiment, the polyamideimide is formed into a film. The film has advantageous properties such as structural, thermal, mechanical, and optical properties. For instance, the film has at least two properties including, but not limited to:
(i) a thickness of not greater than 100 pm, not greater than 90 pm, not greater than 80 pm, not greater than 70 pm, not greater than 60 pm, not greater than 50 pm, not greater than 40 pm, not greater than 35 pm, not greater than 30 pm, or not greater than 25 pm;
(ii) a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GPa, at least 7.8 GPa, at least 8 GPa, at least 8.2 GPa, at least 8.5 GPa, at least 9 GPa, or at least 10 GPa;
(iii) a first optical transparency at 380 nm according to ASTM DI 746- 15 of less than 50%, less than 40%, less than 35%, less than 30%, less than 25%, less than 20%, less than 15%, less than 10%, less than 8%, less than 6%, less than 4%, less than 2%, or less than 1%; and a second optical transparency at 400 nm according to ASTM D1746-15 of greater than 50%, greater than 60%, greater than 70%, greater than 80%, greater than 82%, greater than 84%, greater than 86%, greater than 88%, greater than 90%, greater than 92%, greater than 94%, or greater than 96%;
(iv) a yellowing index as determined according to ASTM E313-20 of not greater than 4.5, not greater than 2.5, not greater than 2.4, not greater than 2.3, not greater than 2.2, not greater than 2.1, not greater than 2.0, not greater than 1.9, not greater than 1.8, not greater than 1.7, not greater than 1.6, not greater than 1.5, not greater than 1.4, or not greater than 1.3;
(v) a haze as determined according to ASTM D1003-13 of not greater than 1.5%, not greater than 1.3%, not greater than 1.1%, not greater than 1.0%, not greater than 0.8%, not greater than 0.6%, not greater than 0.5%, not greater than 0.4%, or not greater than 0.3%;
(vi) a pencil hardness of greater than 1H, greater than 2H, greater than 3H, greater than 4H, greater than 5H, or greater than 6H;
(vii) a coefficient of moisture expansion (CME) as determined according to ASTM D5229/D5229M-14 of not greater than 50 ppm, not greater than 40 ppm, not greater than 35 ppm, not greater than 30 ppm, not greater than 25 ppm, not greater than 20 ppm, or not greater than 15 ppm;
(viii) an elongation at break as determined according to ASTM D638-14 of at least 2%, at least 10%, at least 15%, at least 20%, at least 22%, at least 24%, at least 26%, at least 28%, at least 30%, at least 35%, or at least 40%; or
(ix) a folding endurance as determined according to ASTM D2176-16 at a radius of 1 mm of at least 10,000 folds, at least 20,000 folds, at least 50,000 folds, at least 80,000 folds, at least 100,000 folds, at least 150,000 folds, at least 180,000 folds, at least 200,000 folds, at least 250,000 folds, at least 300,000 folds, at least 500,000 folds, or at least 1,000,000 folds.
The polyamideimide film has at least two, at least three, or at least four properties selected from (i) through (ix). In an embodiment, the polyamideimide film has at least three properties selected from (i) through (ix), at least four properties selected from (i) through (ix), at least five properties selected from (i) through (ix), at least six properties selected from (i) through (ix), at least seven properties selected from (i) through (ix), at least eight properties selected from (i) through (ix), or all properties selected from (i) through (ix).
In one embodiment, the polyamideimide is formed with at least one moiety including a dianhydride reacted with at least one moiety including a diamine. Any reasonable dianhydride is envisioned. In an embodiment, the dianhydride is selected from:
Figure imgf000011_0001
Figure imgf000012_0001
thereof. In an embodiment, the dianhydride consists essentially of:
Figure imgf000012_0002
combination thereof. The dianhydride of formula (10) is also known as N-[4-(l,3-dioxo-l,3-dihydro-2-benzofuran-5-amido)- phenyl]-2-ethyl-l,3-dioxo-l,3-dihydro-2-benzofuran-5-carboxamide. The dianhydride of formula (11) is also known as N,N'-l,4-butanediylbis[l,3-dihydro-l,3-dioxo-5- Isobenzofurancarboxamide] .
In yet another embodiment, the dianhydride can be selected independently for each occasion from the group consisting of:
Figure imgf000013_0001
combination thereof.
In addition to the dianhydride of (10) through (18), an additional dianhydride may be included. The additional dianhydride may include at least one of the following dianhydrides
Figure imgf000013_0002
Figure imgf000014_0001
Figure imgf000015_0001
In an embodiment, the additional dianhydride is:
Figure imgf000015_0002
, also known as “6FDA”.
In an embodiment, the polyamideimide is further formed with at least one moiety including at least one diamine. Any diamine is envisioned. In a particular embodiment, the diamine is selected from:
Figure imgf000015_0003
Moreover in one embodiment, the diamine is selected from the group consisting essentially of:
Figure imgf000015_0004
(4-aminophenylethylamine (APEA)),
Figure imgf000015_0005
(diaminobutane (DAB)), or combination thereof. In an embodiment, the diamine is selected from the group consisting of:
Figure imgf000016_0001
combination thereof.
In one embodiment, the diamine moiety and the dianhydride moiety can be in any molar ratio. The molar ratio of the diamine moiety : dianhydride moiety can range from 10: 1 to 1 : 10, from 5: 1 to 1 :5, from 3: 1 to 1 :3, from 2: 1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9: 10. In one embodiment, the diamine moiety is in the majority. In another embodiment, the polyamideimide may include a third, a fourth, and further moieties. For such multiple monomeric systems, the molar ratio of first to the sum of all other monomers can range from 10: 1 to 1 : 10, from 5: 1 to 1:5, from 3: 1 to 1 :3, from 2:1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9: 10.
In an embodiment, an optical stack can include a polyamideimide according to the first aspect or its embodiments. For example, the polyamideimide can form a rear or backing layer or a cover layer of the optical stack. In another embodiment, the polyamideimide can be a substrate to the nanocircuitry of an optical stack. In yet another embodiment, the polyamideimide can form the horizontal or vertical polarizer of an optical stack or the layers adjacent to the liquid crystal layers. In one further embodiment, the optical stack is an LED or an OLED assembly. The polyamideimide layer can be a substrate or cover layer of the LED or OLED assembly.
In an embodiment, an electronic device includes a polyamideimide according to the first aspect. The electronic device can include but is not limited to telephones, cell phones, personal computers, desktop computers, laptops, tablet computers, printers, flatscreen TVs, music players, digital cameras, camcorders, video game consoles, remote controls, smart appliances, automobile control displays, marine and aviation transport control systems.
In an embodiment, a method of forming a polyamideimide is provided. The method includes polymerizing at least one amide -containing dianhydride monomer and at least one diamine monomer to form the polyamideimide. The polyamideimide formed includes at least one moiety having a structure selected from structures (1) to (9) above, or any combination thereof. The at least one dianhydride monomer and at least one diamine monomer can be selected from the dianhydride monomer and diamine monomer described above. In another embodiment, a method of forming a polyamideimide is provided and includes reacting an asymmetric diamine monomer with a trimellitic anhydride chloride to form an amide-containing dianhydride monomer. In an embodiment, the amide-containing dianhydride monomer has a structure selected from structures (10)-(l 8), or combination thereof above. The amide-containing dianhydride is then reacted with a diamine compound to form the polyamideimide. In an embodiment, the diamine compound is selected from:
Figure imgf000017_0001
Figure imgf000017_0002
any combination thereof.
Many different aspects and embodiments are possible. Some of those aspects and embodiments are described herein. After reading this specification, skilled artisans will appreciate that those aspects and embodiments are only illustrative and do not limit the scope of the present invention. Embodiments may be in accordance with any one or more of the items as listed below.
Embodiment 1. A polyamideimide including at least one moiety selected from structures ( 1 )-(9):
Figure imgf000017_0003
Figure imgf000018_0001
Embodiment 2. A polyamideimide including a moiety selected from
Figure imgf000019_0001
any combination thereof.
Embodiment 3. A polyamideimide film including the polyamideimide of embodiments 1 or 2, wherein the polyamideimide film includes at least two properties selected from:
(i) a thickness of not greater than 100 pm, not greater than 90 pm, not greater than 80 pm, not greater than 70 pm, not greater than 60 pm, not greater than 50 pm, not greater than 40 pm, not greater than 35 pm, not greater than 30 pm, or not greater than 25 pm;
(ii) a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GPa, at least 7.8 GPa, at least 8 GPa, at least 8.2 GPa, at least 8.5 GPa, at least 9 GPa, or at least 10 GPa;
(iii) a first optical transparency at 380 nm according to ASTM DI 746- 15 of less than 50%, less than 40%, less than 35%, less than 30%, less than 25%, less than 20%, less than 15%, less than 10%, less than 8%, less than 6%, less than 4%, less than 2%, or less than 1%; and a second optical transparency at 400 nm according to ASTM DI 746- 15 of greater than 50%, greater than 60%, greater than 70%, greater than 80%, greater than 82%, greater than 84%, greater than 86%, greater than 88%, greater than 90%, greater than 92%, greater than 94%, or greater than 96%;
(iv) a yellowing index as determined according to ASTM E313-20 of not greater than 4.5, not greater than 2.5, not greater than 2.4, not greater than 2.3, not greater than 2.2, not greater than 2.1, not greater than 2.0, not greater than 1.9, not greater than 1.8, not greater than 1.7, not greater than 1.6, not greater than 1.5, not greater than 1.4, or not greater than 1.3;
(v) a haze as determined according to ASTM D1003-13 of not greater than 1.5%, not greater than 1.3%, not greater than 1.1%, not greater than 1.0%, not greater than 0.8%, not greater than 0.6%, not greater than 0.5%, not greater than 0.4%, or not greater than 0.3%;
(vi) a pencil hardness of greater than 1H, greater than 2H, greater than 3H, greater than 4H, greater than 5H, or greater than 6H;
(vii) a coefficient of moisture expansion (CME) as determined according to ASTM D5229/D5229M-14 of not greater than 50 ppm, not greater than 40 ppm, not greater than 35 ppm, not greater than 30 ppm, not greater than 25 ppm, not greater than 20 ppm, or not greater than 15 ppm;
(viii) an elongation at break as determined according to ASTM D638-1 of at least 2%, at least 10%, at least 15%, at least 20%, at least 22%, at least 24%, at least 26%, at least 28%, at least 30%, at least 35%, or at least 40%; or
(ix) a folding endurance as determined according to ASTM D2176-16 at a radius of 1 mm of at least 10,000 folds, at least 20,000 folds, at least 50,000 folds, at least 80,000 folds, at least 100,000 folds, at least 150,000 folds, at least 180,000 folds, at least 200,000 folds, at least 250,000 folds, at least 300,000 folds, at least 500,000 folds, or at least 1,000,000 folds.
Embodiment 4. The polyamideimide film according to embodiment 3, wherein the polyamideimide film includes at least three properties selected from (i) through (ix), at least four properties selected from (i) to (ix), at least five properties selected from (i) through (ix), at least six properties selected from (i) through (ix), at least seven properties selected from (i) through (ix), or all properties selected from (i) through (ix).
Embodiment 5. The polyamideimide film according to embodiments 3 or 4, wherein the polyamideimide film consists essentially of the polyamideimide of embodiments 1 or 2.
Embodiment 6. The polyamideimide film according to embodiments 3 or 4, wherein the polyamideimide film consists of the polyamideimide of embodiments 1 or 2.
Embodiment 7. The polyamideimide film according to any one of embodiments 1-6, formed with at least one moiety including at least one dianhydride.
Embodiment 8. The polyamideimide in accordance with embodiment 7, wherein the dianhydride is selected from the group consisting of structures (10) to (18):
Figure imgf000021_0001
Figure imgf000022_0001
thereof.
Embodiment 9. The polyamideimide in accordance with any of the preceding embodiments, formed with at least one moiety including at least one diamine.
Embodiment 10. The polyamideimide in accordance with embodiment 9, wherein the diamine is selected from:
Figure imgf000022_0002
Embodiment 11. The polyamideimide film in accordance with embodiment 10, wherein the diamine is selected from the group consisting essentially of:
Figure imgf000022_0003
Figure imgf000022_0004
thereof.
Embodiment 12. The polyamideimide film in accordance with embodiment 11, wherein the diamine and the dianhydride are in a molar ratio ranging from 10:1 to 1 : 10, from 5:1 to 1:5, from 3:1 to 1:3, from 2:1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9:10.
Embodiment 13. An optical stack including the polyamideimide film according to embodiments 1-12.
Embodiment 14. An electronic device including the polyamideimide film according to embodiments 1-12.
Embodiment 15. A method of forming a polyamideimide, including: polymerizing at least one amide-containing dianhydride monomer and at least one diamine monomer to form the polyamideimide, wherein the polyamideimide includes at least one moiety having a structure selected from structures (1) to (9):
Figure imgf000023_0001
Figure imgf000024_0001
Embodiment 16. A method of forming a polyamideimide, including: (i) reacting an asymmetric diamine monomer with trimellitic anhydride chloride to form an amide- containing dianhydride monomer, the amide-containing dianhydride monomer having a structure selected from structures (10)-(l 8):
Figure imgf000024_0002
Figure imgf000025_0001
10
Figure imgf000025_0002
or any combination thereof; and (ii) reacting the at least one amide-containing dianhydride monomer with a diamine compound to form the polyamideimide.
Embodiment 17. The method of embodiment 16, wherein the diamine compound is selected from:
Figure imgf000026_0001
Figure imgf000026_0002
or any combination thereof.
Embodiment 18. The method of embodiment 16, wherein the formed polyamideimide includes at least one moiety selected from structures ( 1 )-(9) :
Figure imgf000026_0003
Figure imgf000027_0001
Embodiment 19. The method of any one of embodiments 15-16, further including forming a polyamideimide film from the polyamideimide, wherein the polyamidimide film includes at least two properties selected from: (i) a thickness of not greater than 100 pm, not greater than 90 pm, not greater than 80 pm, not greater than 70 pm, not greater than 60 pm, not greater than 50 pm, not greater than 40 pm, not greater than 35 pm, not greater than 30 pm, or not greater than 25 pm; (ii) a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GPa, at least 7.8 GPa, at least 8 GPa, at least 8.2 GPa, at least 8.5 GPa, at least 9 GPa, or at least 10 GPa;
(iii) a first optical transparency at 380 nm according to ASTM DI 746- 15 of less than 50%, less than 40%, less than 35%, less than 30%, less than 25%, less than 20%, less than 15%, less than 10%, less than 8%, less than 6%, less than 4%, less than 2%, or less than 1%; and a second optical transparency at 400 nm according to ASTM DI 746- 15 of greater than 50%, greater than 60%, greater than 70%, greater than 80%, greater than 82%, greater than 84%, greater than 86%, greater than 88%, greater than 90%, greater than 92%, greater than 94%, or greater than 96%;
(iv) a yellowing index as determined according to ASTM E313-20 of not greater than 4.5, not greater than 2.5, not greater than 2.4, not greater than 2.3, not greater than 2.2, not greater than 2.1, not greater than 2.0, not greater than 1.9, not greater than 1.8, not greater than 1.7, not greater than 1.6, not greater than 1.5, not greater than 1.4, or not greater than 1.3;
(v) a haze as determined according to ASTM D1003-13 of not greater than 1.5%, not greater than 1.3%, not greater than 1.1%, not greater than 1.0%, not greater than 0.8%, not greater than 0.6%, not greater than 0.5%, not greater than 0.4%, or not greater than 0.3%;
(vi) a pencil hardness of greater than 1H, greater than 2H, greater than 3H, greater than 4H, greater than 5H, or greater than 6H;
(vii) a coefficient of moisture expansion (CME) as determined according to ASTM D5229/D5229M-14 of not greater than 50 ppm, not greater than 40 ppm, not greater than 35 ppm, not greater than 30 ppm, not greater than 25 ppm, not greater than 20 ppm, or not greater than 15 ppm;
(viii) an elongation at break as determined according to ASTM D638-14 of at least 2%, at least 10%, at least 15%, at least 20%, at least 22%, at least 24%, at least 26%, at least 28%, at least 30%, at least 35%, or at least 40%; or
(ix) a folding endurance as determined according to ASTM D2176-16 at a radius of 1 mm of at least 10,000 folds, at least 20,000 folds, at least 50,000 folds, at least 80,000 folds, at least 100,000 folds, at least 150,000 folds, at least 180,000 folds, at least 200,000 folds, at least 250,000 folds, at least 300,000 folds, at least 500,000 folds, or at least 1,000,000 folds. Embodiment 20. The method in accordance with embodiment 19, including at least three properties selected from (i) through (ix), at least four properties selected from (i) through (ix), at least five properties selected from (i) through (ix), at least six properties selected from (i) through (ix), at least seven properties selected from (i) through (ix), at least eight properties selected from (i) through (ix), or all properties selected from (i) through (ix).
Embodiment 21. The method in accordance with embodiments 16-17, wherein the diamine and the dianhydride are in a molar ratio ranging from 10: 1 to 1 : 10, from 5: 1 to 1 :5, from 3: 1 to 1 :3, from 2: 1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9: 10.
Embodiment 22. The method in accordance with embodiments 15-16, wherein the polyamideimide is formed into a film.
Embodiment 23. The method in accordance with embodiment 22, wherein the film has a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GPa, at least 7.8 GPa, at least 8 GPa, at least 8.2 GPa, at least 8.5 GPa, at least 9 GPa, or at least 10 GPa.
The following examples are provided to better disclose and teach processes and compositions of the present invention. They are for illustrative purposes only, and it must be acknowledged that minor variations and changes can be made without materially affecting the spirit and scope of the invention as recited in the claims that follow.
EXAMPLES
Experiment 1 - Standard polyamideimide synthesis procedure
To a 250mL 4-neck round bottom flask equipped with nitrogen inlet and outlet, Vigreux reflux condenser, addition port, thermocouple, and overhead mechanical stirrer (with torque display), 4-aminophenylethylamine (APEA) was added as a liquid and rinsed in with solvent (3.4050g, 25mmole, 1 eq). Subsequently, 4,4’-(hexafluoroisopropylidene)diphthalic anhydride (6FDA) (8.884g, 20mmol, 0.8 eq), N,N'-l,4-butanediylbis[l,3-dihydro-l,3-dioxo- 5-Isobenzofurancarboxamide] (DAB CD A) (2.1819g, 5mmol, 0.2 eq), isoquinoline (0.26g, 2mmol, 0.08 eq relative to anhydride amount) and 150mL (m-Cresol) were added. The flask was heated to 160 °C for 4-6 hours.
After two hours, the flask was allowed to cool to room temperature. The flask contents were then precipitated into 4L of EtOH/H2O mixture. The precipitate was collected, blended in fresh EtOH/H2O and filtered, producing a fine white colorless powder of the polyamide-imide (PAI).
The reaction was repeated with amounts of various combinations of the listed diamines and dianhydrides.
When it comes to the preparation of a polyamide-imide film, a solvent cast approach can be used. Polyamideimide material can be dissolved in a solvent at a concentration ranging from 10 to 20 weight percent to form a varnish. Solvents can be N,N- dimethylacetamide (DMAc), Cyclopentanone (CPN), Cyclohexanone (CHN), y- Butyrolactone (GBL), or Acetophenone (PhAc). The varnish can be coated on a flat surface such as a glass plate or a flexible carrier substrate and subsequently be dried. After the initial drying step, the film can be delaminated from the flat surface and further processed.
Experiment 2 - Preparation of Polyamide-imide films
PAI films of the powders from Experiment 1 were prepared by first dissolving a portion of the powder in solvent (DMAc) at an approximate concentration of 10-20wt% to produce a colorless viscous varnish. The varnish was then coated onto a glass substrate via doctor blade and heated at a temperature of 80°C for 30 minutes to produce a ‘wet’ PAI film.
The film was then removed from the plate and mounted into a stainless steel frame and baked under vacuum at 250°C for 12 hours, producing a dry, final colorless PAI film.
Characterization of polyamide-imide films
Polymer films obtained using the method described in Experiment 2 were characterized for their optical, thermal and mechanical properties using the following methods:
Film thickness - The thickness of a polyamide-imide film was measured using a Mahr, 2057551 Marameter XLI-57B-15 Portable Thickness Gage. Typically, 6 to 21 measurements were taken across the film and the average value was reported.
Color and Optical Transparency - The optical properties (e.g. percent transmittance, color, haze, Rth) of a polyamide-imide film were measured using spectrophotometry. The percent transmittance of the polyamide-imide film was measured using a Shimadzu UV-2700 equipped with an integrating sphere (ISR-2600). Typically, films were inserted into a film sample holder and transmittance was measured from 800 nm to 200 nm using a slit width of 5 nm with the transmittance at 380nm and 400nm (T38o% and T4Oo%) reported. Maximum transmission was also measured at 550nm (Tmax). The color and haze of a polyamide-imide film was measured using an X-rite Ci7800 spectrophotometer. Typically, a film sample was placed in a 25 mm sample holder and a Class I continuous wave 532 nm laser was flashed through the sample to measure direct and total transmittance as well as haze. The average of three measurements was reported. Yellow index (YI) was determined according to ASTM E313-20. Haze was determined according to ASTM D1003-13. The Rth of a polyamide-imide film was measured using an Axometrics AxoScanTM Mueller Matrix Polarimeter. Typically, the film Rth is measured by taking two axis out-of-plane retardance measurements at 550 nm wavelength in increments of 10° up to a maximum tilt angle of 50°; several spots are measured per film and the lowest Rt value is reported.
Thermal properties - Incomplete imidization, residual solvent and thermal stability Td (1%) were assessed using thermogravimetric analysis utilizing a TA Instruments Discovery TGA550. Typically, a few milligrams of polymer film were placed in a TGA pan which was heated at a rate of 10°C/min to 550°C under a nitrogen purge of 40-60 mL/min. The temperature at which 1% mass loss is achieved is recorded as the Td (1%); for dry films (i.e. fully imidized, no residual solvent) this would typically occur in the 375-450°C temperature range for these materials. The glass transition (Tg) of a polyamide-imide film was measured using dynamic mechanical analysis utilizing a TA Instruments Discovery DMA850 equipped with a film/fiber accessory. Typically, a 5 x 30 mm sample was die punched and loaded into the film/fiber accessory clamp; the film was heated at 5°C/min rate to 350-400°C in a nitrogen purged atmosphere under a 0.1% strain oscillated at 1Hz. The glass transition measurement was determined from the onset of the drop in storage modulus and/or the tan 6 maximum. The glass transition and coefficient of thermal expansion (CTE) of a polyamide- imide film was measured using thermal mechanical analysis utilizing a TA Instruments TMA Q400 with a film/fiber accessory. Typically, a 5 x 30 mm sample was used for testing. The sample was heated at 3 °C/min to 350-400 °C under a nitrogen purge of 50 mL/min with a load of 0.5 g per film thickness in um. CTE can be calculated using the slope of the line between 100-200°C. The Tg was calculated by measuring the temperature at which elongation of the sample occurs.
Mechanical properties - The tensile modulus, tensile strength, Young’s modulus, and elongation at break (EaB) were measured using an Instron 5967 with a 500 N load cell. Typically, the specimens are tested following ASTM 1708. The sample dimensions follow those listed in ASTM 1708 and thickness is measured for each film utilizing a Mahr GmbH 1086Ri 25/0, 0005mm (1’7.00002”). Measured force and sample displacement are used by the Instron to calculate the modulus, tensile strength, and elongation at break. Elongation at break was tested following ASTM D638-14 and tensile modulus via ASTM D638-14. Table of properties
Figure imgf000032_0001
IV - intrinsic viscosity; res. sol. - residual solvent; T38o - transmittance at 380 nm; T4Oo - transmittance at 400 nm; Tmax - maximum transmittance (-550 nm); YI - yellow index; H - Haze; Young’s modulus; Tg - glass transition temperature.
Note that not all of the activities described above in the general description or the examples are required, that a portion of a specific activity may not be required, and that one or more further activities may be performed in addition to those described. Still further, the order in which activities are listed are not necessarily the order in which they are performed.
In the foregoing specification, the concepts have been described with reference to specific embodiments. However, one of ordinary skill in the art appreciates that various modifications and changes can be made without departing from the scope of the invention as set forth in the claims below. Accordingly, the specification and figures are to be regarded in an illustrative rather than a restrictive sense, and all such modifications are intended to be included within the scope of invention.
Benefits, other advantages, and solutions to problems have been described above with regard to specific embodiments. However, the benefits, advantages, solutions to problems, and any feature(s) that may cause any benefit, advantage, or solution to occur or become more pronounced are not to be construed as a critical, required, or essential feature of any or all the claims.
After reading the specification, skilled artisans will appreciate that certain features are, for clarity, described herein in the context of separate embodiments, may also be provided in combination in a single embodiment. Conversely, various features that are, for brevity, described in the context of a single embodiment, may also be provided separately or in any subcombination. Further, references to values stated in ranges include each and every value within that range.

Claims

WHAT IS CLAIMED IS:
1. A polyamideimide comprising at least one moiety selected from structures ( 1 )-(9) :
Figure imgf000034_0001
Figure imgf000035_0001
2. A polyamideimide comprising a moiety selected from
Figure imgf000035_0002
thereof.
3. A polyamideimide film comprising the polyamideimide of claims 1 or 2, wherein the polyamideimide film comprises at least two properties selected from:
(i) a thickness of not greater than 100 pm, not greater than 90 pm, not greater than 80 pm, not greater than 70 pm, not greater than 60 pm, not greater than 50 pm, not greater than 40 pm, not greater than 35 pm, not greater than 30 pm, or not greater than 25 pm;
(ii) a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GPa, at least 7.8 GPa, at least 8 GPa, at least 8.2 GPa, at least 8.5 GPa, at least 9 GPa, or at least 10 GPa; (iii) a first optical transparency at 380 nm according to ASTM DI 746- 15 of less than 50%, less than 40%, less than 35%, less than 30%, less than 25%, less than 20%, less than 15%, less than 10%, less than 8%, less than 6%, less than 4%, less than 2%, or less than 1%; and a second optical transparency at 400 nm according to ASTM D1746-15 of greater than 50%, greater than 60%, greater than 70%, greater than 80%, greater than 82%, greater than 84%, greater than 86%, greater than 88%, greater than 90%, greater than 92%, greater than 94%, or greater than 96%;
(iv) a yellowing index as determined according to ASTM E313-20 of not greater than 4.5, not greater than 2.5, not greater than 2.4, not greater than 2.3, not greater than 2.2, not greater than 2.1, not greater than 2.0, not greater than 1.9, not greater than 1.8, not greater than 1.7, not greater than 1.6, not greater than 1.5, not greater than 1.4, or not greater than 1.3;
(v) a haze as determined according to ASTM DI 003-13 of not greater than 1.5%, not greater than 1.3%, not greater than 1.1%, not greater than 1.0%, not greater than 0.8%, not greater than 0.6%, not greater than 0.5%, not greater than 0.4%, or not greater than 0.3%;
(vi) a pencil hardness of greater than 1H, greater than 2H, greater than 3H, greater than 4H, greater than 5H, or greater than 6H;
(vii) a coefficient of moisture expansion (CME) as determined according to ASTM D5229/D5229M-14 of not greater than 50 ppm, not greater than 40 ppm, not greater than 35 ppm, not greater than 30 ppm, not greater than 25 ppm, not greater than 20 ppm, or not greater than 15 ppm;
(viii) an elongation at break as determined according to ASTM D638-14 of at least 2%, at least 10%, at least 15%, at least 20%, at least 22%, at least 24%, at least 26%, at least 28%, at least 30%, at least 35%, or at least 40%; or
(ix) a folding endurance as determined according to ASTM D2176-16 at a radius of 1 mm of at least 10,000 folds, at least 20,000 folds, at least 50,000 folds, at least 80,000 folds, at least 100,000 folds, at least 150,000 folds, at least 180,000 folds, at least 200,000 folds, at least 250,000 folds, at least 300,000 folds, at least 500,000 folds, or at least 1,000,000 folds.
4. The polyamideimide film according to claim 3, wherein the polyamideimide film comprises at least three properties selected from (i) through (ix), at least four properties selected from (i) to (ix), at least five properties selected from (i) through (ix), at least six properties selected from (i) through (ix), at least seven properties selected from (i) through (ix), or all properties selected from (i) through (ix).
5. The polyamideimide film according to claim 3, wherein the polyamideimide film consists essentially of the polyamideimide of claims 1 or 2.
6. The polyamideimide film according to claim 3, wherein the polyamideimide film consists of the polyamideimide of claims 1 or 2.
7. The polyamideimide of any one of claims 1 or 2, formed with at least one moiety comprising at least one dianhydride.
8. The polyamideimide in accordance with claim 7, wherein the dianhydride is selected from the group consisting of structures (10) to (18):
Figure imgf000037_0001
Figure imgf000038_0001
9. The polyamideimide in accordance with any one of claims 1 or 2, formed with at least one moiety comprising at least one diamine.
10. The polyamideimide in accordance with claim 9, wherein the diamine is selected from:
Figure imgf000038_0002
, frfr....-
Figure imgf000038_0003
Figure imgf000038_0004
Figure imgf000039_0001
11. The polyamideimide fdm in accordance with claim 10, wherein the diamine is selected from the group consisting essentially of:
Figure imgf000039_0002
combination thereof.
12. The polyamideimide fdm in accordance with claim 11, wherein the diamine and the dianhydride are in a molar ratio ranging from 10: 1 to 1 : 10, from 5: 1 to 1 :5, from 3: 1 to 1 :3, from 2: 1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9: 10.
13. An optical stack comprising the polyamideimide fdm according to any one of claims
1 or 2.
14. An electronic device comprising the polyamideimide fdm according to any one of claims 1 or 2.
15. A method of forming a polyamideimide, comprising: polymerizing at least one amide-containing dianhydride monomer and at least one diamine monomer to form the polyamideimide, wherein the polyamideimide comprises at least one moiety having a structure selected from structures (1) to (9):
Figure imgf000039_0003
Figure imgf000040_0001
Figure imgf000041_0001
any combination thereof.
16. A method of forming a polyamideimide, comprising:
(i) reacting an asymmetric diamine monomer with trimellitic anhydride chloride to form an amide-containing dianhydride monomer, the amide-containing dianhydride monomer having a structure selected from structures (10)-(l 8):
Figure imgf000041_0002
Figure imgf000042_0001
or any combination thereof; and
(ii) reacting the at least one amide-containing dianhydride monomer with a diamine compound to form the polyamideimide.
17. The method of claim 16, wherein the diamine compound is selected from:
Figure imgf000042_0002
18. The method of claim 16, wherein the formed polyamideimide comprises at least one moiety selected from structures (l)-(9):
Figure imgf000043_0001
Figure imgf000044_0001
19. The method of any one of claims 15-16, further comprising forming a polyamideimide film from the polyamideimide, wherein the polyamidimide film comprises at least two properties selected from:
(i) thickness of not greater than 100 pm, not greater than 90 pm, not greater than 80 pm, not greater than 70 pm, not greater than 60 pm, not greater than 50 pm, not greater than 40 pm, not greater than 35 pm, not greater than 30 pm, or not greater than 25 pm;
(ii) a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GPa, at least 7.8 GPa, at least 8 GPa, at least 8.2 GPa, at least 8.5 GPa, at least 9 GPa, or at least 10 GPa;
(iii) a first optical transparency at 380 nm according to ASTM DI 746- 15 of less than 50%, less than 40%, %, less than 35%, less than 30%, less than 25%, less than 20%, less than 15%, less than 10%, less than 8%, less than 6%, less than 4%, less than 2%, or less than 1%; and a second optical transparency at 400 nm according to ASTM D1746-15 of greater than 50%, greater than 60%, greater than 70%, greater than 80%, greater than 82%, greater than 84%, greater than 86%, greater than 88%, greater than 90%, greater than 92%, greater than 94%, or greater than 96%;
(iv) a yellowing index as determined according to ASTM E313-20 of not greater than 4.5, not greater than 2.5, not greater than 2.4, not greater than 2.3, not greater than 2.2, not greater than 2.1, not greater than 2.0, not greater than 1.9, not greater than 1.8, not greater than 1.7, not greater than 1.6, not greater than 1.5, not greater than 1.4, or not greater than 1.3; (v) a haze as determined according to ASTM DI 003-13 of not greater than 1.5%, not greater than 1.3%, not greater than 1.1%, not greater than 1.0%, not greater than 0.8%, not greater than 0.6%, not greater than 0.5%, not greater than 0.4%, or not greater than 0.3%;
(vi) a pencil hardness of greater than 1H, greater than 2H, greater than 3H, greater than 4H, greater than 5H, or greater than 6H;
(vii) a coefficient of moisture expansion (CME) as determined according to ASTM D5229/D5229M-14 of not greater than 50 ppm, not greater than 40 ppm, not greater than 35 ppm, not greater than 30 ppm, not greater than 25 ppm, not greater than 20 ppm, or not greater than 15 ppm;
(viii) an elongation at break as determined according to ASTM D638-14 of at least 2%, at least 10%, at least 15%, at least 20%, at least 22%, at least 24%, at least 26%, at least 28%, at least 30%, at least 35%, or at least 40%; or
(ix) a folding endurance as determined according to ASTM D2176-16 at a radius of 1 mm of at least 10,000 folds, at least 20,000 folds, at least 50,000 folds, at least 80,000 folds, at least 100,000 folds, at least 150,000 folds, at least 180,000 folds, at least 200,000 folds, at least 250,000 folds, at least 300,000 folds, at least 500,000 folds, or at least 1,000,000 folds.
20. The method in accordance with claim 19, comprising at least three properties selected from (i) through (ix), at least four properties selected from (i) through (ix), at least five properties selected from (i) through (ix), at least six properties selected from (i) through (ix), at least seven properties selected from (i) through (ix), at least eight properties selected from (i) through (ix), or all properties selected from (i) through (ix).
21. The method in accordance with claims 16-17, wherein the diamine and the dianhydride are in a molar ratio ranging from 10: 1 to 1 : 10, from 5: 1 to 1 :5, from 3:1 to 1 :3, from 2: 1 to 1 :2, from 3:2 to 2:3, from 4:3 to 3:4, from 5:4 to 4:5, from 6:5 to 5:6, from 7:6 to 6:7, from 8:7 to 7:8, from 9:8 to 8:9, or from 10:9 to 9: 10.
22. The method in accordance with claims 15-16, wherein the polyamideimide is formed into a film.
23. The method in accordance with claim 22, wherein the film has a tensile modulus according to ASTM D638-14 of at least 3 GPa, at least 5 GPa, at least 5.2 GPa, at least 5.4 GPa, at least 5.6 GPa, at least 5.8 GPa, at least 6 GPa, at least 6.2 GPa, at least 6.4 GPa, at least 6.6 GPa, at least 6.8 GPa, at least 7 GPa, at least 7.2 GPa, at least 7.4 GPa, at least 7.6 GPa, at least 7.8 GPa, at least 8 GPa, at least 8.2 GPa, at least 8.5 GPa, at least 9 GPa, or at least 10 GPa.
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