WO2023184765A1 - Crane - Google Patents

Crane Download PDF

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Publication number
WO2023184765A1
WO2023184765A1 PCT/CN2022/103123 CN2022103123W WO2023184765A1 WO 2023184765 A1 WO2023184765 A1 WO 2023184765A1 CN 2022103123 W CN2022103123 W CN 2022103123W WO 2023184765 A1 WO2023184765 A1 WO 2023184765A1
Authority
WO
WIPO (PCT)
Prior art keywords
drum
wire rope
steel wire
drive shaft
stopper
Prior art date
Application number
PCT/CN2022/103123
Other languages
French (fr)
Chinese (zh)
Inventor
孙有辉
刘文兵
吕颖
Original Assignee
湖南三一中型起重机械有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 湖南三一中型起重机械有限公司 filed Critical 湖南三一中型起重机械有限公司
Publication of WO2023184765A1 publication Critical patent/WO2023184765A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C13/00Other constructional features or details
    • B66C13/04Auxiliary devices for controlling movements of suspended loads, or preventing cable slack
    • B66C13/08Auxiliary devices for controlling movements of suspended loads, or preventing cable slack for depositing loads in desired attitudes or positions
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/12Driving gear incorporating electric motors
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/02Driving gear
    • B66D1/14Power transmissions between power sources and drums or barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/26Rope, cable, or chain winding mechanisms; Capstans having several drums or barrels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/60Rope, cable, or chain winding mechanisms; Capstans adapted for special purposes
    • B66D1/74Capstans
    • B66D1/7405Capstans having two or more drums providing tractive force
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/60Rope, cable, or chain winding mechanisms; Capstans adapted for special purposes
    • B66D1/74Capstans
    • B66D1/7442Capstans having a horizontal rotation axis
    • B66D1/7447Capstans having a horizontal rotation axis driven by motor only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66DCAPSTANS; WINCHES; TACKLES, e.g. PULLEY BLOCKS; HOISTS
    • B66D1/00Rope, cable, or chain winding mechanisms; Capstans
    • B66D1/60Rope, cable, or chain winding mechanisms; Capstans adapted for special purposes
    • B66D1/74Capstans
    • B66D1/7484Details concerning gearing arrangements, e.g. multi-speed
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/70Wind energy
    • Y02E10/72Wind turbines with rotation axis in wind direction

Definitions

  • the present disclosure relates to the technical field of cranes, and specifically to a crane that can adjust the posture of a suspended object through a single mechanical operation.
  • the main function of the lifting machinery is to hoist the items (suspended objects) required for the operation to a certain height and to lift the items (suspended objects) to the target position through rotation, luffing and other actions.
  • the posture of the hanging objects at a certain moment such as the installation of wind turbine components, the stacking of containers, etc.
  • the current installation methods of wind turbine components are mainly: after the crane lifts the components, the installation is carried out by controlling the posture of the hoisted object through human traction; or: a large-tonnage crane is used as the main crane, and 1 to 2 small-tonnage cranes are used as auxiliary cranes. Control the posture of hanging objects and synchronize operations.
  • the present disclosure provides a crane.
  • the crane includes: a crane body; and an attitude adjustment device, which can be installed on the crane body.
  • the posture adjustment device includes: a drum assembly, wound with a steel wire rope, the steel wire rope is connected to the hanging object; a driving assembly, driving the drum assembly to rotate to retract/releasing the steel wire rope, and retracting/releasing the steel wire rope by retracting/releasing the The wire rope pulls the hanging object to adjust the posture of the hanging object.
  • the drum assembly includes: a first drum, wound with a first steel wire rope; a second drum, wound with a second steel wire rope; wherein the first drum and the second drum are The drum is arranged coaxially; the first steel wire rope is connected to one end of the hanging object, and the second steel wire rope is connected to the other end of the hanging object; the winding direction of the first steel wire rope is consistent with the winding direction of the second steel wire rope.
  • the winding direction is opposite; the same driving assembly drives the first drum and/or the second drum to rotate.
  • the drum assembly includes: a first drum wound with a first steel wire rope; a second drum wound with a second steel wire rope; wherein the first steel wire rope is connected to one end of the hanging object connection, the second steel wire rope is connected to the other end of the hanging object; the driving assembly includes: a first driving assembly, driving the first drum to rotate; a second driving assembly, driving the second drum to rotate ; To respectively complete the retraction/release of both ends of the hanging object.
  • the drum assembly includes a drum wrapped with a steel wire rope, and both ends of the steel wire rope are respectively connected to both ends of the hanging object; the driving assembly drives the drum to rotate.
  • the driving assembly includes: a driving motor including an output shaft; a driving shaft axially disposed in the first drum and the second drum; the driving shaft and the The output shaft is drivingly connected; a positioning member is provided on the drive shaft; or is provided in the first drum and the second drum; the positioning member connects the drive shaft to the drive shaft in different states. at least one of the first reel and the second reel.
  • the attitude adjustment device further includes: a locking assembly; the locking assembly locks the first drum or the second drum that is not drivingly connected to the driving assembly. .
  • the driving component further includes: a selection component; the selection component drives the drive shaft to translate axially; the selection component includes: a servo motor, and the output shaft of the servo motor is coaxial.
  • a worm is connected; a gear is installed in mesh with the worm; a rack is installed in mesh with the gear; the rack is fixedly connected with the drive shaft to realize the axial translation of the drive shaft driven by the selection component.
  • the attitude adjustment device further includes: a locking component; the locking component includes: a first stopper, which is provided at the end of the first drum away from the second drum. part; a second stopper is provided at the end of the second drum away from the first drum; the first stopper and the second stopper follow the axis of the drive shaft Adjust the position in translation to realize that when the positioning member positions the first drum alone, the first stopper unlocks the first drum and the second stopper locks the third drum.
  • Two reels when the positioning member positions the first reel and the second reel simultaneously, the first stopper unlocks the first reel, and the second stopper unlocks the first reel.
  • the second reel when the positioning member positions the second reel alone, the first stopper locks the first reel, and the second stopper unlocks the second reel. cylinder.
  • the attitude adjustment device further includes: a first mounting plate, located at the end of the first drum away from the second drum; a second mounting plate, located at the end of the first drum away from the second drum; The end of the second drum away from the first drum; the first mounting plate and the second mounting plate arrange the attitude adjustment device on the crane body.
  • the above-mentioned crane includes: a guide wheel, which is provided on the lifting arm of the crane body; the first steel wire rope and the second steel wire rope respectively bypass the guide wheel and are connected to the hanging object.
  • the crane provided by the present disclosure is provided with a crane body, and an attitude adjustment device is installed on the crane body.
  • the driving assembly drives the drum assembly to rotate to retract/unleash the wire rope, and pulls the hanging object by retracting/releasing the wire rope, so that the crane can be adjusted.
  • Adjustment of the posture of the hoisted object enables a crane to adjust the posture of the hoisted object alone; during the above operation, there is no need to rely on human traction and no need for multiple people to cooperate with the operation. This not only reduces additional labor costs, but also eliminates the need for It causes a waste of human resources and at the same time enhances the safety performance of the operation.
  • Figure 1 is a schematic isometric view of an attitude adjustment device of a crane according to an embodiment of the present disclosure.
  • FIG. 2 is a schematic cross-sectional view of the attitude adjustment device shown in FIG. 1 .
  • FIG. 3 is a schematic plan view of the attitude adjustment device shown in FIG. 1 .
  • the present disclosure provides a crane.
  • the present disclosure provides a crane, which includes a crane body and an attitude adjustment device.
  • the posture adjustment device may be a stand-alone device. According to customer needs, when the attitude of the hanging object needs to be adjusted, the attitude adjustment device is fixedly installed on the crane body; when the attitude adjustment of the hanging object is completed, the attitude adjustment device can be removed.
  • the attitude adjustment device and the crane auxiliary winch can be universally designed, so that they can be installed with the help of the installation interface of the mobile auxiliary winch, making assembly easy and fast. Or, when the attitude adjustment device does not affect other operating conditions of the crane, the attitude adjustment device can be set as the internal structure of the crane and always installed on the crane body.
  • attitude adjustment device includes but are not limited to the auxiliary winch of the crane and the arm ends of each boom section of the boom.
  • the present disclosure uses a combination of a crane body and an attitude adjustment device. Only through the cooperation of the attitude adjustment device and the crane body, the attitude adjustment of the hanging object can be realized, thereby realizing that one crane can independently adjust the attitude of the hanging object.
  • the attitude adjustment device Only through the cooperation of the attitude adjustment device and the crane body, the attitude adjustment of the hanging object can be realized, thereby realizing that one crane can independently adjust the attitude of the hanging object.
  • This not only reduces additional labor costs, but also does not waste human resources.
  • it enhances the safety performance of the operation.
  • the hanging object falls, it avoids damage to the machine. Possibility of operator injury or death.
  • there is no need for auxiliary vehicles or devices to control and adjust the attitude of the hanging objects there is no need to place high requirements on the collaborative working capabilities of each operation vehicle and operator, further reducing operation costs.
  • the attitude adjustment device includes: a drum assembly and a driving assembly.
  • the drum assembly is wrapped with a steel wire rope, and the steel wire rope is connected to the hanging object.
  • the drive assembly drives the drum assembly to rotate.
  • the wire rope hangs the hoisted object at the arm end of the main boom section of the boom.
  • the steel wire rope wound on the drum assembly is connected to the hanging object, so that the hanging object has different force-bearing connection points at different positions.
  • the driving assembly drives the drum assembly to rotate, and the wire rope is retracted/unrolled along with the forward/reverse rotation of the drum assembly. With the retraction/releasing degree of the wire rope at different stress-bearing connection points, the lifting/pull-down operation of different stress-bearing connection points of the hanging objects is realized.
  • the lifting/pull-down degree of each force-bearing point of the hanging object can be precisely controlled, thereby maintaining the posture of the hanging object under the required operating conditions.
  • the above-mentioned device is simple, easy to produce and install, and the adjustment of the posture of the hanging object is more flexible and accurate. It does not require auxiliary manpower or multiple equipment to work together.
  • the adjustment of the posture of the hanging object can be achieved by using only one crane.
  • the retracting/unwinding of the steel wire rope can also be arranged in other structures.
  • the linear reciprocating motion of the rack transmission mechanism can realize the lifting/pull-down operation of different steel wire ropes on different stress points of the hanging object, thereby realizing Keep the hoisted object in the required working condition.
  • the attitude adjustment device includes: a drum assembly and a driving assembly.
  • the drum assembly includes a first drum 1 and a second drum 2 arranged coaxially and side by side.
  • a first steel wire rope is wound around the first drum 1.
  • the first steel wire rope has a free end, and the free end of the first steel wire rope is connected to one end of the hanging object.
  • a second steel wire rope is wound around the second drum 2.
  • the second steel wire rope has a free end, and the free end of the second steel wire rope is connected to the other end of the hanging object.
  • the rotation directions of the first steel wire rope and the second steel wire rope are opposite.
  • the driving component drives the first reel 1 to rotate, or the driving component 2 drives the second reel to rotate, or the same driving component drives the first reel 1 and the second reel 2 to rotate synchronously.
  • the first steel wire rope and the second steel wire rope of the drum assembly are connected to both ends of the hanging object respectively, so that the hanging object has a first force-bearing connection point and a second force-bearing connection point at two positions.
  • the hanging object is hung from the arm end of the main boom section. Since the first steel wire rope and the second steel wire rope are wound in opposite directions, when the same driving component drives the first drum 1 and the second drum 2 synchronously, the first steel wire rope can be retracted while the second steel wire rope is released, thereby simultaneously realizing the hoisting operation.
  • the first force-bearing connection point of the hanging object is lifted up, and the second force-bearing connection point is pulled down; or when the first steel wire rope is released, the second steel wire rope is retracted, thereby simultaneously realizing the first force-bearing connection point of the hanging object being pulled down, and the second force-bearing connection point is pulled down.
  • Point lifting, and then through the reverse lifting and pulling movements of the hanging object at the two force-bearing connection points, the synchronous adjustment of the posture of the hanging object is realized.
  • the driving motor alone drives the first drum to rotate.
  • the drive motor drives the second drum to rotate alone.
  • the present disclosure innovatively winds the first steel wire rope and the second steel wire rope on the first drum 1 and the second drum 2 in opposite directions, thereby achieving the completion of the third drum 1 and the second drum 2 under the synchronous driving of a driving assembly.
  • the first drum 1 and the second drum 2 rotate synchronously, thereby realizing the reverse retracting and unwinding of the first steel wire rope and the second steel wire rope, completing the reverse pulling of the hanging object at the two stressed connection points, and realizing the lifting of the hanging object. Posture adjustment.
  • the above-mentioned structure is simple and the design is ingenious.
  • the attitude adjustment device can drive the two drums through only one driving component, and the driving component can also independently apply a rotational driving force to one of the drums, thus realizing the adjustment of the length of a single wire rope.
  • Adjustment or pre-tensioning its structure is very compact, its layout is simple, it is convenient for production, installation and use, and the adjustment of the working state is flexible and reliable.
  • the driving assembly includes: a driving motor, a driving shaft 4 and a positioning member.
  • the drive motor includes an output shaft 3 .
  • the output shaft 3 is transmission connected with the drive shaft 4 so that the drive motor drives the drive shaft 4 to rotate synchronously.
  • the drive shaft 4 is axially arranged in the center of the first drum 1 and the second drum 2.
  • the positioning member is arranged on the drive shaft 4.
  • the first drum 1 and the second drum 2 are provided with snap-in structures adapted to the positioning parts.
  • the positioning part can be driven to change positions in the first drum 1 and the second drum 2, and then the positioning part can be matched in the snap-in structure of the corresponding drum, thereby realizing the positioning part
  • the driving shaft 4 is connected to the first drum 1 in different positions, or the driving shaft 4 is connected to the first drum 1 and the second drum 2 synchronously, or the driving shaft 4 is connected to the second drum 2.
  • the positioning members are respectively provided in the first drum 1 and the second drum 2.
  • the driving shaft 4 is provided with a snap-in structure adapted to the positioning member. Through the axial translation of the drive shaft 4, the clamping structure can be driven to change positions in the first drum 1 and the second drum 2, and then the clamping structure can be matched with the positioning piece of the corresponding drum, thereby achieving positioning.
  • the components connect the drive shaft 4 to the first drum 1 in different states, or the drive shaft 4 is connected to the first drum 1 and the second drum 2 synchronously, or the drive shaft 4 is connected to the second drum 2.
  • the positioning member is a circumferential synchronous connecting member, and the circumferential synchronous connecting member is a spline.
  • splines are provided on the drive shaft 4 .
  • the axial centers of the first drum 1 and the second drum 2 are provided with keyway structures adapted to the splines.
  • the drive shaft 4 can be driven by the selection component 5 to translate axially, thereby driving the spline to translate axially in the keyway, realizing the axial change of position of the spline in the keyway, and thus realizing: the spline is located on the first drum 1 Inside, the drive shaft 4 is positioned separately with the first drum 1, and the drive motor drives the first drum 1 to rotate alone; or, half of the spline is located in the first drum, and the other half of the spline is located in the second drum, and the drive shaft 4 is positioned synchronously with the first drum 1 and the second drum 2, and the output shaft 3 drives the first drum 1 and the second drum 2 to rotate synchronously; or, the spline is located in the second drum 2, and the drive shaft 4 is independent Positioned with the second drum 2, the drive motor drives
  • the radial size of the splines is larger than the radial size of the drive shaft 4
  • the axial length of the splines is smaller than the axial lengths of the first drum 1 and the second drum 2 .
  • the drive shaft has a total of 3 positions on the axis: right, middle and left, which are used to position the first drum 1, synchronously position the first drum 1 and the second drum 2, and position the second drum 2 respectively.
  • the drive assembly set up above has a simple structure and can quickly and conveniently realize the transformation of different reel positioning states.
  • the structure of synchronously connecting different drums in the circumferential direction through splines is very simple, which facilitates production and installation and saves processing and manufacturing costs.
  • the driving assembly may also be provided with other structures.
  • the driving assembly may include: a driving motor, a driving shaft and a positioning member.
  • the drive motor includes an output shaft.
  • the positioning part includes a first positioning part and a second positioning part.
  • the first positioning member is a first lock pin
  • the second positioning member is a second lock pin.
  • a first pin hole is provided on the inner wall of the first drum 1
  • a second pin hole is provided on the inner wall of the second drum 2
  • a first electromagnetic induction component is arranged in the first pin hole
  • a second pin hole is arranged in the second pin hole. Electromagnetic induction parts.
  • the first lock pin and the second lock pin are telescopically arranged on the drive shaft 4 respectively, and both the first lock pin and the second lock pin are electromagnetic induction components.
  • the first lock pin is opposite to the first pin hole, and the second lock pin is opposite to the second pin hole.
  • the electromagnetic induction component and the first lock pin in the first pin hole are charged, thereby locking the first lock pin in the first pin hole, and the drive shaft 4 is independently connected to the first pin hole.
  • the drum 1 is positioned, and the drive motor drives the first drum 1 to rotate alone.
  • the electromagnetic induction components in the first pin hole and the second pin hole, as well as the first lock pin and the second lock pin are charged at the same time, thereby synchronously
  • the first locking pin is locked in the first pin hole
  • the second locking pin is locked in the second pin hole
  • the driving shaft 4 is positioned synchronously with the first reel 1 and the second reel 2
  • the driving motor drives the third
  • the first drum 1 and the second drum 2 rotate synchronously.
  • the electromagnetic induction component and the second lock pin in the second pin hole are charged, thereby locking the second lock pin in the second pin hole, and the drive shaft 4 is connected to the second pin hole alone.
  • the drum 2 is positioned, and the drive motor drives the second drum 2 to rotate independently.
  • the attitude adjustment device further includes: a locking component.
  • the locking assembly locks the first drum 1 or the second drum 2 that is not drivingly connected to the driving assembly.
  • the locking assembly includes: a first stopper 6 and a second stopper 7 .
  • the first stopper 6 is provided at the end of the first drum 1 away from the second drum 2 .
  • the second stopper 7 is provided at the end of the second drum 2 away from the first drum 1 .
  • the first stopper 6 and the second stopper 7 adjust their positions along with the axial translation of the drive shaft 4, so as to realize that when the splines position the first drum 1 individually, the first stopper 6 unlocks the first drum 1.
  • the second stopper 7 locks the second drum 2 (at this time, the drive motor alone drives the first drum 1 to rotate, the second drum is in a locked state, and the locked second drum 2 does not will rotate uncontrollably due to the self-weight of the extended second wire rope); when the splines position the first drum 1 and the second drum 2 synchronously, the first stopper 6 unlocks the first drum 1, and the first drum 1 is unlocked by the spline.
  • the two stoppers 7 unlock the second drum 2 (at this time, the drive motor synchronously drives the first drum 1 and the second drum 2 to rotate flexibly); when the spline positions the second drum 2 independently, the first stopper 7 6 locks the first reel 1, and the second stopper 7 unlocks the second reel 2 (at this time, the drive motor drives the second reel 2 to rotate alone, the first reel is in a locked state, and the locked first reel Drum 1 will not rotate uncontrollably due to the weight of the extended first wire rope).
  • the first stopper 6 and the second stopper 7 can realize the coupling and decoupling of the motion of the two drums, ensuring that the two drums of the attitude adjustment device will only rotate when they are in the required working state. It reduces the displacement error of the wire rope and ensures flexible and precise adjustment of the posture of the hanging object.
  • the posture adjustment device further includes a selection component 5 .
  • the selection component 5 includes: a servo motor 51 , a gear 52 , a rack 53 and a fixed bracket 54 .
  • a worm is coaxially connected to the output shaft of the servo motor 51 , and the servo motor 51 is fixed at the end of the first drum 1 away from the second drum 2 .
  • the fixed bracket 54 includes an L-shaped bracket and a horizontal U-shaped plate. The horizontal plate of the L-shaped bracket is installed on the outer wall of the servo motor 51.
  • the vertical plate of the L-shaped bracket is provided with limited mounting holes.
  • the horizontal U-shaped plate is fixedly connected to the L-shaped bracket, and the horizontal central axis of the horizontal U-shaped plate is parallel to the output shaft of the servo motor 51 .
  • the gear 52 is rotatably connected in the horizontal U-shaped plate, and the gear 52 is installed in engagement with the worm.
  • One end of the rack 53 is fixedly connected to the end of the drive shaft 4, and the other end passes through the limiting installation hole and is engaged with the gear 52 for installation.
  • the output shaft of the servo motor 51 rotates, driving the worm to rotate synchronously.
  • the rotation of the worm drives the gear 52 to rotate synchronously, and the rotation of the gear 52 drives the rack 53 to reciprocate linearly along the axial direction of the drive shaft 4.
  • the linear reciprocating movement of the rack 53 drives the axial linear reciprocating movement of the drive shaft 4, thus realizing the spline pairing.
  • the linear reciprocating motion of the drive shaft 4 is realized by forward/reverse rotation of the servo motor 51 .
  • the selected components of the above structure have a simple and compact structure, which is convenient for production and installation.
  • the meshing transmission of the gear and the rack drives the axial translation movement of the drive shaft 4 to be more stable and reliable.
  • the selection component may also be provided with other structures.
  • the selection component may include a support frame and a telescopic cylinder.
  • the support frame is provided at the end of the first drum 1 away from the second drum 2 .
  • the telescopic oil cylinder is arranged on the support frame, and the central axis of the telescopic oil cylinder telescopic rod is coaxial with the drive shaft 4. The movement of the telescopic rod of the telescopic oil cylinder drives the drive shaft 4 to reciprocate in an axial direction, thereby realizing the spline positioning of the first drum 1 and/or the second drum 2.
  • the first stopper 6 and the second stopper 7 have the same structure.
  • the first stopper 6 includes: a push plate 61 , a locking pin 62 , a locking plate 63 , a locking rod 64 and a spring 65 .
  • the push plate 61 is fixedly connected to the drive shaft 4 . Further, the push plate is a drive shaft end cover, and the drive shaft end cover is provided at the end of the drive shaft 4 .
  • the lock pin 62 is movable and sleeved on the drive shaft 4. Further, the lock pin 62 is a spline lock pin.
  • the locking plate 63 is fixedly connected to the locking pin 62.
  • the locking plate 63 has an extension part extending radially, and a limiting hole is provided in the extension part.
  • One end of the locking rod 64 is fixedly connected to the end of the first drum 1 away from the second drum 2, and the other end can be inserted into the limiting hole to limit the position.
  • the spring 65 is sleeved on the locking rod 64 .
  • One end of the spring 65 is fixedly connected to the end of the first drum 1 , and the other end can be compressed by the locking plate 63 .
  • the first drum 1 is located on the right side of the second drum 2 as an example.
  • the locking pin 62 of the first stopper 6 is located outside the first drum 1, while the locking pin 62 of the second stopper 7 is located on the second drum. 2 exterior.
  • the rack 53 moves to the left.
  • the drive shaft 4 drives the spline to move to the left.
  • the drive shaft 4 moves to the left to drive the drive shaft end cover to move left synchronously until the drive shaft end cover contacts the locking plate 63.
  • the drive shaft 4 continues to move to the left, and the locking plate 63 drives the spline lock pin to gradually enter the first drum under the push of the end cover of the drive shaft.
  • the locking rod 64 enters the limiting hole of the locking plate 63.
  • the spline lock pin cannot rotate in the circumferential direction, and the locking plate 63 will Compression spring 65.
  • the drive shaft 4 continues to move to the left until the spline is completely separated from the first drum 1 and completely enters the keyway of the second drum 2.
  • the spline lock pin has completely entered the keyway of the first drum 1, completing the positioning of the drive shaft 4 to the second drum 2, and the circumferential locking of the first drum 1 by the spline lock pin.
  • the lower drive motor alone drives the second drum 2 to rotate, while the first drum 1 cannot rotate.
  • the spline lock pin is completely separated from the first drum 1 under the elastic action of the spring 65, thereby completing the positioning of the drive shaft 4 to the first drum 2, and the positioning of the spline lock pin to the first drum 1. Unlocked, in this state the drive motor alone drives the first drum 1 to rotate freely.
  • first stopper 6 and second stopper 7 have a simple structure, which is convenient for production and installation, and can be driven by the servo motor 51 to realize the positioning of different reels by the splined drive shaft 4 at the same time.
  • the locking of the other drum ensures the accurate and reliable operation of the attitude adjustment device under different working conditions.
  • the first stopper and the second stopper may also be provided with other structures.
  • the movement of the above-mentioned stopper no longer relies on the axial movement of the drive shaft 4 to change the working state, but two sets of independently working electric locking structures are provided.
  • the first stopper is a first stopper rack, and a first toothed disc is provided in the circumferential direction of the first drum. By driving the first stopper rack to approach or move away from the first toothed disc, the first stopper rack is realized.
  • the second stopper is a second stopper rack, and a second toothed disc is provided in the circumferential direction of the second drum, and the second stopper rack is driven close to or away from the second toothed disc. , realizing the locking or unlocking of the second drum.
  • the attitude adjustment device may further include: a first mounting plate 8 and a second mounting plate 9 .
  • the first mounting plate 8 is provided at the end of the first drum 1 away from the second drum 2 .
  • the second mounting plate 9 is provided at the end of the second drum 2 away from the first drum 1 .
  • the first mounting plate 8 and the second mounting plate 9 arrange the attitude adjustment device on the crane body.
  • the structure of the mounting plate is simple, enabling quick disassembly and assembly of the attitude adjustment device on the crane body.
  • first mounting plate 8 and the second mounting plate 9 are respectively provided with through holes to provide movement space for the axial reciprocating linear motion of the selection component 5 and the locking component.
  • first side sealing plate 10 is covered on the outside of the first mounting plate 8 .
  • the first side sealing plate 10 has an opening, and the shape of the opening is adapted to the shape of the spline lock pin.
  • the outer side of the second mounting plate 9 is covered with a second side sealing plate 11.
  • the second side sealing plate 11 has an opening, and the shape of the opening is adapted to the shape of the spline lock pin.
  • the output shaft 3 and the drive shaft 4 are in an axis spline translation fit.
  • the output shaft 3 is provided with output shaft splines
  • the drive shaft 4 is provided with a spline groove adapted to the output shaft splines.
  • the crane includes a plurality of guide wheels, and the plurality of guide wheels are respectively disposed on the arm body and arm end of the boom of the crane body.
  • the first steel wire rope and the second steel wire rope respectively go around the guide wheel and are connected to the hanging object.
  • the height-adapted main boom section is selected according to the height at which the suspended object is adjusted, and the traction of the first and second steel wire ropes is controlled and changed through the guide wheels installed on the body and end of the main boom section. direction to adjust the posture of the hanging object.
  • the hanging object attitude control method includes the following steps:
  • S2 Wind the first steel wire rope on the first drum 1, and wind the second steel wire rope on the second drum 2; wherein, the winding directions of the first steel wire rope and the second steel wire rope are opposite;
  • S3 Select the main boom section corresponding to the height according to the height of the hanging object when adjusting the posture, and set multiple guide wheels on the arm body or arm end of the main boom section;
  • S4 Pass the free end of the first wire rope around the guide wheel and connect it to one end of the hanging object; pass the free end of the second wire rope through the guide wheel and connect it to the other end of the hanging object;
  • the spline on the drive shaft 4 is located at the center of the first drum 1 and the second drum 2. At this time, half of the splines on the drive shaft are connected and positioned with the first drum 1, and the other half are connected and positioned with the second drum 2.
  • the left end of the drive shaft 4 is connected to the output shaft 3 of the drive motor through splines (can move relative to each other in the axial direction).
  • the first drum 1 and the second drum 2 can be driven to rotate synchronously and in the same direction (motion coupling) through the power input of the drive motor. Since the winding directions of the wire ropes on the first drum 1 and the second drum 2 are opposite, Therefore, the synchronous reverse retracting/releasing action of the two traction wire ropes can be realized, thereby controlling the posture of the hanging object.
  • the servo motor 51 realizes the change and deceleration of the rotation direction through the worm and gear 52, and then by The gear 52 drives the rack 53 to achieve axial translation (movement to the left), and then with the help of the push plate 61 on the right end of the drive shaft 4 installed with splines, the translation action is transmitted to the drive shaft 4, causing the drive shaft 4 to move to the left. move.
  • the spline part on the drive shaft 4 will be connected to the keyway of the first drum 1 and the second drum 2 from half on both sides, and gradually move to the left until it is separated from the first drum 1 and completely enters the second drum.
  • the state of drum 2 enables the drive motor to independently drive the second drum 2 to adjust the length of the second wire rope.
  • the push plate 61 installed on its right end moves to the right synchronously.
  • the attitude adjustment device may include a drum assembly and a driving assembly.
  • the reel assembly may include independently provided first and second reels.
  • the driving assembly may include a first driving assembly and a second driving assembly that are independently provided.
  • a first steel wire rope is wound around the first drum.
  • the first steel wire rope has a free end.
  • the free end of the first steel wire rope is connected to one end of the hanging object.
  • a second steel wire rope is wound around the second drum.
  • the second steel wire rope has a free end. The free end of the second steel wire rope is connected to the other end of the hanging object.
  • the first driving component independently drives the first reel to rotate, and the second driving component independently drives the second reel to rotate.
  • the first steel wire rope and the second steel wire rope of the drum assembly are connected to both ends of the hanging object, so that the hanging object has a first force-bearing connection point and a second force-bearing connection point at two positions respectively.
  • the hanging object is hung from the arm end of the main boom section.
  • the first driving component and the second driving component work independently.
  • the first driving component drives the first drum to rotate to drive the retracting and unwinding action of the steel wire, which is opposite to the second driving component driving the second drum to rotate and drive the retracting and unwinding action of the steel wire rope, thereby achieving While the first force-bearing connection point of the hanging object is pulled up/down, the second force-bearing connection point is pulled down/lifted up, thereby achieving the reverse pulling of the hanging object and adjusting the posture of the hanging object.
  • both the first driving component and the second driving component adopt driving motors.
  • the attitude adjustment device may include a drum assembly and a driving assembly.
  • the drum assembly can be a separate drum, and the driving assembly can be an independent driving motor.
  • the wire rope is wound on the drum and has a first free end and a second free end. The two free ends of the wire rope are connected to both ends of the hanging object.
  • the drive motor is used to drive the drum to rotate.
  • the two free ends of the steel wire rope are connected to the two ends of the hanging object respectively, so that the hanging object has a first force-bearing connection point and a second force-bearing connection point at two positions respectively.
  • the hanging object is suspended on the main The end of the arm section.
  • the drive motor drives the drum to rotate, the first free end and the second free end of the wire rope must be retracted and released in opposite directions, thereby realizing the lifting/pull-down of the first force-bearing connection point of the hanging object and the second force-bearing connection point at the same time. Pull down/lift up, thereby realizing the reverse pulling of the hanging object and adjusting the posture of the hanging object.
  • the drum can also be replaced by a pulley.
  • This solution is lighter and can be preferably directly installed on the arm end of the main boom section of the corresponding height, eliminating the need for a guide pulley and shortening the length of the required wire rope.
  • each component can be disassembled and/or reassembled.
  • These decompositions and/or recombinations should be considered equivalent versions of the present disclosure.

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Abstract

A crane, comprising a crane body and a posture-adjusting device which can be mounted on the crane body. The posture-adjusting device comprises: a winding drum assembly, which is wound with a steel wire rope, the steel wire rope being connected to a lifting object; and a driving assembly, which drives the winding drum assembly to rotate so as to wind/unwind the steel wire rope. The lifting object is pulled by means of the winding/unwinding of the steel wire rope, so as to achieve posture adjustment of the lifting object.

Description

起重机crane 技术领域Technical field
本公开涉及起重机技术领域,具体涉及一种单独机械作业完成吊物姿态调整的起重机。The present disclosure relates to the technical field of cranes, and specifically to a crane that can adjust the posture of a suspended object through a single mechanical operation.
背景技术Background technique
起重机械最主要的功能是将作业所需的物品(吊物)吊起一定的高度并通过回转、变幅等动作将物品(吊物)吊到目标位置。然而在某些特殊场景下,也对吊物在某一时刻的姿态有很高的要求,如风力发电机组件的安装,集装箱的堆叠等。例如,目前风机组件的安装方式主要为:起重机吊起组件后,通过人力牵引控制吊物姿态进行安装;或者为:由一辆大吨位起重机作为主吊,1至2辆小吨位起重机作为辅吊控制吊物姿态,同步作业。对于其他有吊物姿态控制需求的作业场景,一般会通过人力牵引或借助外部牵引装置/车辆实现。上述作业方式中,通过人力牵引的方式控制和调整吊物姿态,需要多人配合作业,需额外支出人工费且造成了人力资源浪费;同时,该作业方式还有很大的潜在危险,若吊物坠落,有造成人员伤亡的可能;此外通过辅助车辆或装置对吊物进行姿态控制和调整,对各作业车辆和操作人员的协同作业能力要求较高,而且成本偏高。The main function of the lifting machinery is to hoist the items (suspended objects) required for the operation to a certain height and to lift the items (suspended objects) to the target position through rotation, luffing and other actions. However, in some special scenarios, there are also high requirements for the posture of the hanging objects at a certain moment, such as the installation of wind turbine components, the stacking of containers, etc. For example, the current installation methods of wind turbine components are mainly: after the crane lifts the components, the installation is carried out by controlling the posture of the hoisted object through human traction; or: a large-tonnage crane is used as the main crane, and 1 to 2 small-tonnage cranes are used as auxiliary cranes. Control the posture of hanging objects and synchronize operations. For other operating scenarios that require attitude control of hanging objects, this is generally achieved through human traction or with the help of external traction devices/vehicles. In the above operation method, the posture of the hoisted object is controlled and adjusted by human traction, which requires the cooperation of multiple people, which requires additional labor costs and causes a waste of human resources; at the same time, this operation method also has great potential dangers. Falling objects may cause casualties; in addition, the posture control and adjustment of the hanging objects through auxiliary vehicles or devices requires high collaborative working capabilities of each operating vehicle and operator, and the cost is high.
发明内容Contents of the invention
有鉴于此,本公开提供了一种起重机。In view of this, the present disclosure provides a crane.
该起重机包括:起重机本体;姿态调整装置,能安装在所述起重机本体上。所述姿态调整装置包括:卷筒组件,缠绕有钢丝绳,所述钢丝绳与所述吊物连接;驱动组件,驱动所述卷筒组件旋转以收/放所述钢丝绳,并通过收/放所述钢丝绳拉动所述吊物以实现所述吊物的姿态调整。The crane includes: a crane body; and an attitude adjustment device, which can be installed on the crane body. The posture adjustment device includes: a drum assembly, wound with a steel wire rope, the steel wire rope is connected to the hanging object; a driving assembly, driving the drum assembly to rotate to retract/releasing the steel wire rope, and retracting/releasing the steel wire rope by retracting/releasing the The wire rope pulls the hanging object to adjust the posture of the hanging object.
可选的,上述起重机中,所述卷筒组件包括:第一卷筒,缠绕有第一钢丝绳;第二卷筒,缠绕有第二钢丝绳;其中,所述第一卷筒与所述第二卷筒同轴设置;所述第一钢丝绳与所述吊物的一端连接,所述第二钢丝绳与所述吊物的另一端连接;所述第一钢丝绳的缠绕方向与所述第二钢丝绳的缠绕方向相反;同一所述驱动组件驱动所述第一卷筒和/或所述第二卷筒旋转。Optionally, in the above crane, the drum assembly includes: a first drum, wound with a first steel wire rope; a second drum, wound with a second steel wire rope; wherein the first drum and the second drum are The drum is arranged coaxially; the first steel wire rope is connected to one end of the hanging object, and the second steel wire rope is connected to the other end of the hanging object; the winding direction of the first steel wire rope is consistent with the winding direction of the second steel wire rope. The winding direction is opposite; the same driving assembly drives the first drum and/or the second drum to rotate.
可选的,上述起重机中,所述卷筒组件包括:第一卷筒,缠绕有第一钢丝绳;第二卷筒缠绕有第二钢丝绳;其中,所述第一钢丝绳与所述吊物的一端连接,所述第二钢丝绳与 所述吊物的另一端连接;所述驱动组件包括:第一驱动组件,驱动所述第一卷筒旋转;第二驱动组件,驱动所述第二卷筒旋转;以分别完成对所述吊物两端的收/放。Optionally, in the above crane, the drum assembly includes: a first drum wound with a first steel wire rope; a second drum wound with a second steel wire rope; wherein the first steel wire rope is connected to one end of the hanging object connection, the second steel wire rope is connected to the other end of the hanging object; the driving assembly includes: a first driving assembly, driving the first drum to rotate; a second driving assembly, driving the second drum to rotate ; To respectively complete the retraction/release of both ends of the hanging object.
可选的,上述起重机中,所述卷筒组件包括卷筒,缠绕有钢丝绳,所述钢丝绳的两端分别连接在所述吊物的两端;所述驱动组件驱动所述卷筒旋转。Optionally, in the above crane, the drum assembly includes a drum wrapped with a steel wire rope, and both ends of the steel wire rope are respectively connected to both ends of the hanging object; the driving assembly drives the drum to rotate.
可选的,上述起重机中,所述驱动组件包括:驱动马达,包括输出轴;驱动轴,轴向设置于所述第一卷筒和所述第二卷筒内;所述驱动轴与所述输出轴传动连接;定位件,设置在所述驱动轴上;或者设置在所述第一卷筒和所述第二卷筒内;所述定位件在不同状态下将所述驱动轴连接于所述第一卷筒和所述第二卷筒中的至少之一。Optionally, in the above crane, the driving assembly includes: a driving motor including an output shaft; a driving shaft axially disposed in the first drum and the second drum; the driving shaft and the The output shaft is drivingly connected; a positioning member is provided on the drive shaft; or is provided in the first drum and the second drum; the positioning member connects the drive shaft to the drive shaft in different states. at least one of the first reel and the second reel.
可选的,上述起重机中,所述姿态调整装置还包括:锁止组件;所述锁止组件将未与所述驱动组件传动连接的所述第一卷筒或所述第二卷筒锁止。Optionally, in the above crane, the attitude adjustment device further includes: a locking assembly; the locking assembly locks the first drum or the second drum that is not drivingly connected to the driving assembly. .
可选的,上述起重机中,所述驱动组件还包括:选择组件;所述选择组件驱动所述驱动轴轴向平移;所述选择组件包括:伺服电机,所述伺服电机的输出轴上同轴连接有蜗杆;齿轮,与所述蜗杆啮合安装;齿条,与所述齿轮啮合安装;所述齿条与所述驱动轴固定连接,以实现所述选择组件驱动所述驱动轴轴向平移。Optionally, in the above crane, the driving component further includes: a selection component; the selection component drives the drive shaft to translate axially; the selection component includes: a servo motor, and the output shaft of the servo motor is coaxial. A worm is connected; a gear is installed in mesh with the worm; a rack is installed in mesh with the gear; the rack is fixedly connected with the drive shaft to realize the axial translation of the drive shaft driven by the selection component.
可选的,上述起重机中,所述姿态调整装置还包括:锁止组件;所述锁止组件包括:第一止动件,设置在所述第一卷筒远离所述第二卷筒的端部;第二止动件,设置在所述第二卷筒远离所述第一卷筒的端部;所述第一止动件和所述第二止动件随着所述驱动轴的轴向平移调整位置,以实现:当所述定位件单独定位所述第一卷筒时,所述第一止动件解锁所述第一卷筒,所述第二止动件锁止所述第二卷筒;当所述定位件同步定位所述第一卷筒和所述第二卷筒时,所述第一止动件解锁所述第一卷筒,所述第二止动件解锁所述第二卷筒;当所述定位件单独定位所述第二卷筒时,所述第一止动件锁止所述第一卷筒,所述第二止动件解锁所述第二卷筒。Optionally, in the above crane, the attitude adjustment device further includes: a locking component; the locking component includes: a first stopper, which is provided at the end of the first drum away from the second drum. part; a second stopper is provided at the end of the second drum away from the first drum; the first stopper and the second stopper follow the axis of the drive shaft Adjust the position in translation to realize that when the positioning member positions the first drum alone, the first stopper unlocks the first drum and the second stopper locks the third drum. Two reels; when the positioning member positions the first reel and the second reel simultaneously, the first stopper unlocks the first reel, and the second stopper unlocks the first reel. The second reel; when the positioning member positions the second reel alone, the first stopper locks the first reel, and the second stopper unlocks the second reel. cylinder.
可选的,上述起重机中,所述姿态调整装置,还包括:第一安装板,设置在所述第一卷筒远离所述第二卷筒的端部;第二安装板,设置在所述第二卷筒远离所述第一卷筒的端部;所述第一安装板和所述第二安装板将所述姿态调整装置设置于所述起重机本体上。Optionally, in the above crane, the attitude adjustment device further includes: a first mounting plate, located at the end of the first drum away from the second drum; a second mounting plate, located at the end of the first drum away from the second drum; The end of the second drum away from the first drum; the first mounting plate and the second mounting plate arrange the attitude adjustment device on the crane body.
可选的,上述起重机中,包括:导向轮,设置在所述起重机本体的起重臂上;所述第一钢丝绳和所述第二钢丝绳分别绕过所述导向轮与所述吊物连接。Optionally, the above-mentioned crane includes: a guide wheel, which is provided on the lifting arm of the crane body; the first steel wire rope and the second steel wire rope respectively bypass the guide wheel and are connected to the hanging object.
本公开提供的起重机,设置有起重机本体,并且在起重机本体上安装了姿态调整装置,通过驱动组件驱动卷筒组件旋转以收/放钢丝绳,并通过收/放钢丝绳拉动吊物,就可以实现对吊物的姿态调整,进而实现了一台起重机能够单独完成对吊物的姿态调整;上述作业过程中无需借助人力牵引,不要需要多人配合作业,不仅减少了额外支出的人工费用,而且 不会对人力资源造成浪费,同时增强了作业的安全性能,当吊物坠落,避免了对操作人员造成伤亡的可能;此外本公开的作业过程中,无需再辅助车辆或装置对吊物进行姿态控制和调整,无需对各作业车辆和操作人员的协同作业能力有较高要求,进一步降低了作业成本。The crane provided by the present disclosure is provided with a crane body, and an attitude adjustment device is installed on the crane body. The driving assembly drives the drum assembly to rotate to retract/unleash the wire rope, and pulls the hanging object by retracting/releasing the wire rope, so that the crane can be adjusted. Adjustment of the posture of the hoisted object enables a crane to adjust the posture of the hoisted object alone; during the above operation, there is no need to rely on human traction and no need for multiple people to cooperate with the operation. This not only reduces additional labor costs, but also eliminates the need for It causes a waste of human resources and at the same time enhances the safety performance of the operation. When the hanging object falls, the possibility of casualties to the operator is avoided; in addition, during the operation process of the present disclosure, there is no need to auxiliary vehicles or devices to control the attitude and posture of the hanging object. Adjustment eliminates the need for higher requirements on the collaborative working capabilities of each operating vehicle and operator, further reducing operating costs.
附图简要说明Brief description of the drawings
为了更清楚地说明本公开实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本公开的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present disclosure or the technical solutions in the prior art more clearly, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the drawings in the following description are only This is an embodiment of the present disclosure. For those of ordinary skill in the art, other drawings can be obtained based on the provided drawings without exerting creative efforts.
图1为根据本公开一实施例的起重机的姿态调整装置的轴测示意图。Figure 1 is a schematic isometric view of an attitude adjustment device of a crane according to an embodiment of the present disclosure.
图2为图1所示的姿态调整装置的示意性剖视图。FIG. 2 is a schematic cross-sectional view of the attitude adjustment device shown in FIG. 1 .
图3为图1所示的姿态调整装置的平面示意图。FIG. 3 is a schematic plan view of the attitude adjustment device shown in FIG. 1 .
在图1-图3中:In Figures 1-3:
1-第一卷筒,2-第二卷筒,3-输出轴,4-驱动轴,5-选择组件,6-第一止动件,7-第二止动件;8-第一安装板,9-第二安装板,10-第一侧封板,11-第二侧封板;1-First reel, 2-Second reel, 3-Output shaft, 4-Drive shaft, 5-Select assembly, 6-First stopper, 7-Second stopper; 8-First installation Board, 9-second mounting plate, 10-first side sealing plate, 11-second side sealing plate;
51-伺服电机,52-齿轮,53-齿条,54-固定支架,61-推板,62-锁销,63-锁止板,64-锁止杆,65-弹簧。51-servo motor, 52-gear, 53-rack, 54-fixed bracket, 61-push plate, 62-lock pin, 63-locking plate, 64-locking rod, 65-spring.
具体实施方式Detailed ways
本公开提供了一种起重机。The present disclosure provides a crane.
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本公开一部分实施例,而不是全部的实施例。基于本公开中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。The technical solutions in the embodiments of the present disclosure will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only some of the embodiments of the present disclosure, rather than all of the embodiments. Based on the embodiments in this disclosure, all other embodiments obtained by those of ordinary skill in the art without creative efforts fall within the scope of protection of this disclosure.
如图1-图3,本公开提供了一种起重机,该起重机包括起重机本体和姿态调整装置。姿态调整装置可以是独立装置。根据客户需求,当需要对吊物姿态调整时,将姿态调整装置固定安装在起重机本体上;当完成吊物姿态调整后可以将姿态调整装置拆除。可以将姿态调整装置与起重机副卷扬装置进行通用型设计,从而可以借助移动式副卷扬装置的安装接口进行安装,装配便捷快速。或者,当姿态调整装置不影响起重机的其他作业情形时, 可以将姿态调整装置设置为起重机的内部结构,始终安装在起重机本体上。As shown in Figures 1-3, the present disclosure provides a crane, which includes a crane body and an attitude adjustment device. The posture adjustment device may be a stand-alone device. According to customer needs, when the attitude of the hanging object needs to be adjusted, the attitude adjustment device is fixedly installed on the crane body; when the attitude adjustment of the hanging object is completed, the attitude adjustment device can be removed. The attitude adjustment device and the crane auxiliary winch can be universally designed, so that they can be installed with the help of the installation interface of the mobile auxiliary winch, making assembly easy and fast. Or, when the attitude adjustment device does not affect other operating conditions of the crane, the attitude adjustment device can be set as the internal structure of the crane and always installed on the crane body.
应当理解,姿态调整装置的安装位置和接口包括但不限于在起重机的副卷扬处,起重臂各臂节的臂端。It should be understood that the installation location and interface of the attitude adjustment device include but are not limited to the auxiliary winch of the crane and the arm ends of each boom section of the boom.
本公开将起重机本体和姿态调整装置组合使用,仅通过姿态调整装置与起重机本体的配合,就可以实现对吊物的姿态调整,进而实现了一台起重机能够单独完成对吊物的姿态调整。上述作业过程中无需借助人力牵引,不要需要多人配合作业,不仅减少了额外支出的人工费用,而且不会对人力资源造成浪费,同时增强了作业的安全性能,当吊物坠落,避免了对操作人员造成伤亡的可能。此外,本公开的作业过程中,无需再辅助车辆或装置对吊物进行姿态控制和调整,无需对各作业车辆和操作人员的协同作业能力有较高要求,进一步降低了作业成本。The present disclosure uses a combination of a crane body and an attitude adjustment device. Only through the cooperation of the attitude adjustment device and the crane body, the attitude adjustment of the hanging object can be realized, thereby realizing that one crane can independently adjust the attitude of the hanging object. During the above operation, there is no need to rely on human traction and no need for multiple people to cooperate with the operation. This not only reduces additional labor costs, but also does not waste human resources. At the same time, it enhances the safety performance of the operation. When the hanging object falls, it avoids damage to the machine. Possibility of operator injury or death. In addition, during the operation process of the present disclosure, there is no need for auxiliary vehicles or devices to control and adjust the attitude of the hanging objects, and there is no need to place high requirements on the collaborative working capabilities of each operation vehicle and operator, further reducing operation costs.
进一步地,姿态调整装置包括:卷筒组件和驱动组件。卷筒组件上缠绕有钢丝绳,钢丝绳与吊物连接。驱动组件驱动卷筒组件旋转。Further, the attitude adjustment device includes: a drum assembly and a driving assembly. The drum assembly is wrapped with a steel wire rope, and the steel wire rope is connected to the hanging object. The drive assembly drives the drum assembly to rotate.
起重机对吊物姿态调整时,钢丝绳将吊物悬挂在起重臂主臂节的臂端。卷筒组件上缠绕的钢丝绳连接在吊物上,使吊物在不同的位置具有不同的受力连接点。然后,通过驱动组件驱动卷筒组件旋转,钢丝绳随着卷筒组件的正转/反转实现收/放。随着不同受力连接点的钢丝绳的收/放程度,实现了对吊物不同受力连接点的上提/下拉操作。吊物各受力点的上提/下拉程度可以精准控制,进而实现了将吊物姿态保持在需要的作业情形下。上述装置简单,易于生产安装,吊物姿态的调整更加灵活精准,而且无需辅助人力或多台设备协同作业,仅通过使用一台起重机就可以实现吊物姿态的调整。When the crane adjusts the attitude of the hoisted object, the wire rope hangs the hoisted object at the arm end of the main boom section of the boom. The steel wire rope wound on the drum assembly is connected to the hanging object, so that the hanging object has different force-bearing connection points at different positions. Then, the driving assembly drives the drum assembly to rotate, and the wire rope is retracted/unrolled along with the forward/reverse rotation of the drum assembly. With the retraction/releasing degree of the wire rope at different stress-bearing connection points, the lifting/pull-down operation of different stress-bearing connection points of the hanging objects is realized. The lifting/pull-down degree of each force-bearing point of the hanging object can be precisely controlled, thereby maintaining the posture of the hanging object under the required operating conditions. The above-mentioned device is simple, easy to produce and install, and the adjustment of the posture of the hanging object is more flexible and accurate. It does not require auxiliary manpower or multiple equipment to work together. The adjustment of the posture of the hanging object can be achieved by using only one crane.
需要说明的是,钢丝绳的收/放除了通过驱动组件驱动卷筒组件旋转的结构外,也可以是其他结构的设置。例如,通过将不同钢丝绳远离吊物的一端连接在齿条传动机构上,通过齿条传动机构的直线往复运动即可实现不同钢丝绳对吊物不同受力点的上提/下拉操作,进而实现了将吊物姿态保持在需要的作业情形下。It should be noted that, in addition to the structure of driving the drum assembly to rotate through the driving assembly, the retracting/unwinding of the steel wire rope can also be arranged in other structures. For example, by connecting the end of different wire ropes away from the hanging object to the rack transmission mechanism, the linear reciprocating motion of the rack transmission mechanism can realize the lifting/pull-down operation of different steel wire ropes on different stress points of the hanging object, thereby realizing Keep the hoisted object in the required working condition.
第一具体实施例First specific embodiment
在该实施例中,姿态调整装置包括:卷筒组件和驱动组件。卷筒组件包括同轴并排设置的第一卷筒1和第二卷筒2。第一卷筒1上缠绕有第一钢丝绳,第一钢丝绳具有一个自由端,第一钢丝绳的自由端连接至吊物的一端。第二卷筒2上缠绕有第二钢丝绳,第二钢丝绳具有一个自由端,第二钢丝绳的自由端连接至吊物的另一端。第一钢丝绳和第二钢丝绳的旋转方向相反。驱动组件驱动第一卷筒1旋转,或驱动组件2驱动第二卷筒旋转,或同一驱动组件同步驱动第一卷筒1和第二卷筒2旋转。In this embodiment, the attitude adjustment device includes: a drum assembly and a driving assembly. The drum assembly includes a first drum 1 and a second drum 2 arranged coaxially and side by side. A first steel wire rope is wound around the first drum 1. The first steel wire rope has a free end, and the free end of the first steel wire rope is connected to one end of the hanging object. A second steel wire rope is wound around the second drum 2. The second steel wire rope has a free end, and the free end of the second steel wire rope is connected to the other end of the hanging object. The rotation directions of the first steel wire rope and the second steel wire rope are opposite. The driving component drives the first reel 1 to rotate, or the driving component 2 drives the second reel to rotate, or the same driving component drives the first reel 1 and the second reel 2 to rotate synchronously.
起重机对吊物姿态调整时,卷筒组件的第一钢丝绳和第二钢丝绳分别连接在吊物的两 端,使吊物在两个位置具有第一受力连接点和第二受力连接点,吊物悬挂在主臂节的臂端。由于第一钢丝绳和第二钢丝绳反向缠绕,因此当同一驱动组件同步驱动第一卷筒1和第二卷筒2时,即可实现第一钢丝绳收时第二钢丝绳放,进而同步实现了吊物的第一受力连接点上提,第二受力连接点下拉;或者第一钢丝绳放时第二钢丝绳收,进而同步实现了吊物的第一受力连接点下拉,第二受力连接点上提,进而通过吊物在两受力连接点的反向上提下拉动作,实现了对吊物姿态的同步调整。When the crane adjusts the posture of the hanging object, the first steel wire rope and the second steel wire rope of the drum assembly are connected to both ends of the hanging object respectively, so that the hanging object has a first force-bearing connection point and a second force-bearing connection point at two positions. The hanging object is hung from the arm end of the main boom section. Since the first steel wire rope and the second steel wire rope are wound in opposite directions, when the same driving component drives the first drum 1 and the second drum 2 synchronously, the first steel wire rope can be retracted while the second steel wire rope is released, thereby simultaneously realizing the hoisting operation. The first force-bearing connection point of the hanging object is lifted up, and the second force-bearing connection point is pulled down; or when the first steel wire rope is released, the second steel wire rope is retracted, thereby simultaneously realizing the first force-bearing connection point of the hanging object being pulled down, and the second force-bearing connection point is pulled down. Point lifting, and then through the reverse lifting and pulling movements of the hanging object at the two force-bearing connection points, the synchronous adjustment of the posture of the hanging object is realized.
当需要调整第一钢丝绳长度,或对第一钢丝绳预紧时,驱动马达单独驱动第一卷筒旋转。当需要调整第二钢丝绳长度,或对第二钢丝绳预紧时,驱动马达单独驱动第二卷筒旋转。When it is necessary to adjust the length of the first wire rope or to pre-tighten the first wire rope, the driving motor alone drives the first drum to rotate. When it is necessary to adjust the length of the second wire rope or to pre-tighten the second wire rope, the drive motor drives the second drum to rotate alone.
本公开创新型的将第一钢丝绳和第二钢丝绳以相反方向的缠绕方式分别缠绕在了第一卷筒1和第二卷筒2上,进而实现了在一个驱动组件的同步驱动下完成了第一卷筒1和第二卷筒2同步旋转,进而实现了第一钢丝绳和第二钢丝绳的反向收放,完成了对吊物在两受力连接点的反向拉扯,实现了吊物的姿态调整。上述结构简单,设计巧妙,姿态调整装置仅通过一个驱动组件就可实现对两卷筒的驱动,并且驱动组件还可以单独对其中一个卷筒施加旋转的驱动力,进而实现了对单一钢丝绳的长度调整或预紧,其结构十分紧凑,布局简单,便于生产安装使用,工作状态的变换调节灵活可靠。The present disclosure innovatively winds the first steel wire rope and the second steel wire rope on the first drum 1 and the second drum 2 in opposite directions, thereby achieving the completion of the third drum 1 and the second drum 2 under the synchronous driving of a driving assembly. The first drum 1 and the second drum 2 rotate synchronously, thereby realizing the reverse retracting and unwinding of the first steel wire rope and the second steel wire rope, completing the reverse pulling of the hanging object at the two stressed connection points, and realizing the lifting of the hanging object. Posture adjustment. The above-mentioned structure is simple and the design is ingenious. The attitude adjustment device can drive the two drums through only one driving component, and the driving component can also independently apply a rotational driving force to one of the drums, thus realizing the adjustment of the length of a single wire rope. Adjustment or pre-tensioning, its structure is very compact, its layout is simple, it is convenient for production, installation and use, and the adjustment of the working state is flexible and reliable.
在本公开某些实施例中,驱动组件包括:驱动马达、驱动轴4和定位件。驱动马达包括输出轴3。输出轴3与驱动轴4传动连接,以实现驱动马达带动驱动轴4同步旋转。驱动轴4轴向设置在了第一卷筒1和第二卷筒2的中心。定位件设置在了驱动轴4上。第一卷筒1和第二卷筒2内设置有与定位件适配的卡接结构。通过驱动轴4的轴向平移,就可以带动定位件在第一卷筒1和第二卷筒2内变换位置,进而将定位件匹配在对应卷筒的卡接结构中,进而实现了定位件在不同位置状态下将驱动轴4与第一卷筒1连接,或驱动轴4与第一卷筒1和第二卷筒2同步连接,或驱动轴4与第二卷筒2连接。In some embodiments of the present disclosure, the driving assembly includes: a driving motor, a driving shaft 4 and a positioning member. The drive motor includes an output shaft 3 . The output shaft 3 is transmission connected with the drive shaft 4 so that the drive motor drives the drive shaft 4 to rotate synchronously. The drive shaft 4 is axially arranged in the center of the first drum 1 and the second drum 2. The positioning member is arranged on the drive shaft 4. The first drum 1 and the second drum 2 are provided with snap-in structures adapted to the positioning parts. Through the axial translation of the drive shaft 4, the positioning part can be driven to change positions in the first drum 1 and the second drum 2, and then the positioning part can be matched in the snap-in structure of the corresponding drum, thereby realizing the positioning part The driving shaft 4 is connected to the first drum 1 in different positions, or the driving shaft 4 is connected to the first drum 1 and the second drum 2 synchronously, or the driving shaft 4 is connected to the second drum 2.
在本公开某些实施例中,定位件分别设置在了第一卷筒1和第二卷筒2内。驱动轴4上设置有与定位件适配的卡接结构。通过驱动轴4的轴向平移,就可以带动卡接结构在第一卷筒1和第二卷筒2内变换位置,进而将卡接结构匹配在对应卷筒的定位件中,进而实现了定位件在不同状态下将驱动轴4与第一卷筒1连接,或驱动轴4与第一卷筒1和第二卷筒2同步连接,或驱动轴4与第二卷筒2连接。In some embodiments of the present disclosure, the positioning members are respectively provided in the first drum 1 and the second drum 2. The driving shaft 4 is provided with a snap-in structure adapted to the positioning member. Through the axial translation of the drive shaft 4, the clamping structure can be driven to change positions in the first drum 1 and the second drum 2, and then the clamping structure can be matched with the positioning piece of the corresponding drum, thereby achieving positioning. The components connect the drive shaft 4 to the first drum 1 in different states, or the drive shaft 4 is connected to the first drum 1 and the second drum 2 synchronously, or the drive shaft 4 is connected to the second drum 2.
优选的,定位件为周向同步连接件,周向同步连接件为花键。Preferably, the positioning member is a circumferential synchronous connecting member, and the circumferential synchronous connecting member is a spline.
优选的,花键设置在驱动轴4上。第一卷筒1和第二卷筒2的轴向中心设置有与花键适配的键槽结构。驱动轴4能够在选择组件5的驱动下轴向平移,进而带动花键在键槽内 轴向平移,实现了花键在键槽中轴向变换位置,进而实现了:花键位于第一卷筒1内,驱动轴4单独与第一卷筒1定位,驱动马达驱动第一卷筒1单独旋转;或,花键一半位于第一卷筒内,花键另一半位于第二卷筒内,驱动轴4同步与第一卷筒1和第二卷筒2定位,输出轴3驱动第一卷筒1和第二卷筒2同步旋转;或,花键位于第二卷筒2内,驱动轴4单独与第二卷筒2定位,驱动马达驱动第二卷筒2单独旋转。Preferably, splines are provided on the drive shaft 4 . The axial centers of the first drum 1 and the second drum 2 are provided with keyway structures adapted to the splines. The drive shaft 4 can be driven by the selection component 5 to translate axially, thereby driving the spline to translate axially in the keyway, realizing the axial change of position of the spline in the keyway, and thus realizing: the spline is located on the first drum 1 Inside, the drive shaft 4 is positioned separately with the first drum 1, and the drive motor drives the first drum 1 to rotate alone; or, half of the spline is located in the first drum, and the other half of the spline is located in the second drum, and the drive shaft 4 is positioned synchronously with the first drum 1 and the second drum 2, and the output shaft 3 drives the first drum 1 and the second drum 2 to rotate synchronously; or, the spline is located in the second drum 2, and the drive shaft 4 is independent Positioned with the second drum 2, the drive motor drives the second drum 2 to rotate independently.
进一步地,花键的径向尺寸大于驱动轴4的径向尺寸,花键的轴向长度小于第一卷筒1和第二卷筒2的轴向长度。Further, the radial size of the splines is larger than the radial size of the drive shaft 4 , and the axial length of the splines is smaller than the axial lengths of the first drum 1 and the second drum 2 .
以第一卷筒1位于第二卷筒2的右侧为例。驱动轴在轴线上共3个位置:右,中,左,分别用来定位第一卷筒1,同步定位第一卷筒1和第二卷筒2,定位第二卷筒2。如上设置的驱动组件结构简单,而且能够快速便捷的实现对不同卷筒定位状态的变换。尤其通过花键对不同卷筒周向同步连接的结构十分简单,便于生产安装,节省了加工制造成本。Take the first reel 1 located on the right side of the second reel 2 as an example. The drive shaft has a total of 3 positions on the axis: right, middle and left, which are used to position the first drum 1, synchronously position the first drum 1 and the second drum 2, and position the second drum 2 respectively. The drive assembly set up above has a simple structure and can quickly and conveniently realize the transformation of different reel positioning states. In particular, the structure of synchronously connecting different drums in the circumferential direction through splines is very simple, which facilitates production and installation and saves processing and manufacturing costs.
其中需要说明的是,驱动组件的设置除上述的结构外,也可以是其他结构的设置,例如,在某些实施例中,驱动组件可以包括:驱动马达、驱动轴和定位件。驱动马达包括输出轴。定位件包括第一定位件和第二定位件。第一定位件为第一锁销,第二定位件为第二锁销。第一卷筒1的内壁上设置有第一销孔,第二卷筒2的内壁上设置有第二销孔,第一销孔内设置第一电磁感应件,第二销孔内设置第二电磁感应件。第一锁销和第二锁销分别伸缩设置在驱动轴4上,第一锁销和第二锁销均为电磁感应件。第一锁销与第一销孔位置相对,第二锁销与第二销孔位置相对。It should be noted that, in addition to the above-mentioned structure, the driving assembly may also be provided with other structures. For example, in some embodiments, the driving assembly may include: a driving motor, a driving shaft and a positioning member. The drive motor includes an output shaft. The positioning part includes a first positioning part and a second positioning part. The first positioning member is a first lock pin, and the second positioning member is a second lock pin. A first pin hole is provided on the inner wall of the first drum 1, a second pin hole is provided on the inner wall of the second drum 2, a first electromagnetic induction component is arranged in the first pin hole, and a second pin hole is arranged in the second pin hole. Electromagnetic induction parts. The first lock pin and the second lock pin are telescopically arranged on the drive shaft 4 respectively, and both the first lock pin and the second lock pin are electromagnetic induction components. The first lock pin is opposite to the first pin hole, and the second lock pin is opposite to the second pin hole.
当需要第一卷筒1工作时,为第一销孔内的电磁感应件和第一锁销充电,进而将第一锁销锁止在了第一销孔内,驱动轴4单独与第一卷筒1定位,驱动马达驱动第一卷筒1单独旋转。当需要第一卷筒1和第二卷筒2同步工作时,同时为第一销孔和第二销孔内的电磁感应件,以及第一锁销和第二锁销同时充电,进而同步将第一锁销锁止在第一销孔内,将第二锁销锁止在了第二销孔内;驱动轴4同步与第一卷筒1和第二卷筒2定位,驱动马达驱动第一卷筒1和第二卷筒2同步旋转。当需要第二卷筒2工作时,为第二销孔内的电磁感应件和第二锁销充电,进而将第二锁销锁止在了第二销孔内,驱动轴4单独与第二卷筒2定位,驱动马达驱动第二卷筒2单独旋转。When the first reel 1 is required to work, the electromagnetic induction component and the first lock pin in the first pin hole are charged, thereby locking the first lock pin in the first pin hole, and the drive shaft 4 is independently connected to the first pin hole. The drum 1 is positioned, and the drive motor drives the first drum 1 to rotate alone. When the first reel 1 and the second reel 2 need to work synchronously, the electromagnetic induction components in the first pin hole and the second pin hole, as well as the first lock pin and the second lock pin are charged at the same time, thereby synchronously The first locking pin is locked in the first pin hole, and the second locking pin is locked in the second pin hole; the driving shaft 4 is positioned synchronously with the first reel 1 and the second reel 2, and the driving motor drives the third The first drum 1 and the second drum 2 rotate synchronously. When the second drum 2 is required to work, the electromagnetic induction component and the second lock pin in the second pin hole are charged, thereby locking the second lock pin in the second pin hole, and the drive shaft 4 is connected to the second pin hole alone. The drum 2 is positioned, and the drive motor drives the second drum 2 to rotate independently.
在本公开某些实施例中,姿态调整装置还包括:锁止组件。锁止组件将未与驱动组件传动连接的第一卷筒1或第二卷筒2进行锁止。In some embodiments of the present disclosure, the attitude adjustment device further includes: a locking component. The locking assembly locks the first drum 1 or the second drum 2 that is not drivingly connected to the driving assembly.
具体的,锁止组件包括:第一止动件6和第二止动件7。第一止动件6设置在了第一卷筒1远离第二卷筒2的端部。第二止动件7设置在了第二卷筒2远离第一卷筒1的端部。第一止动件6和第二止动件7随着驱动轴4的轴向平移调整位置,以实现:当花键单独定位 第一卷筒1时,第一止动件6解锁第一卷筒1,第二止动件7锁止第二卷筒2(此时,驱动马达单独驱动第一卷筒1旋转,第二卷筒处于锁止状态,而被锁定的第二卷筒2不会因伸出的第二钢丝绳的自重而不受控地旋转);当花键同步定位第一卷筒1和第二卷筒2时,第一止动件6解锁第一卷筒1,第二止动件7解锁第二卷筒2(此时驱动马达同步驱动第一卷筒1和第二卷筒2灵活旋转);当花键单独定位第二卷筒2时,第一止动件6锁止第一卷筒1,第二止动件7解锁第二卷筒2(此时驱动马达单独驱动第二卷筒2旋转,第一卷筒处于锁止状态,而被锁定的第一卷筒1不会因伸出的第一钢丝绳的自重而不受控地旋转)。Specifically, the locking assembly includes: a first stopper 6 and a second stopper 7 . The first stopper 6 is provided at the end of the first drum 1 away from the second drum 2 . The second stopper 7 is provided at the end of the second drum 2 away from the first drum 1 . The first stopper 6 and the second stopper 7 adjust their positions along with the axial translation of the drive shaft 4, so as to realize that when the splines position the first drum 1 individually, the first stopper 6 unlocks the first drum 1. Drum 1, the second stopper 7 locks the second drum 2 (at this time, the drive motor alone drives the first drum 1 to rotate, the second drum is in a locked state, and the locked second drum 2 does not will rotate uncontrollably due to the self-weight of the extended second wire rope); when the splines position the first drum 1 and the second drum 2 synchronously, the first stopper 6 unlocks the first drum 1, and the first drum 1 is unlocked by the spline. The two stoppers 7 unlock the second drum 2 (at this time, the drive motor synchronously drives the first drum 1 and the second drum 2 to rotate flexibly); when the spline positions the second drum 2 independently, the first stopper 7 6 locks the first reel 1, and the second stopper 7 unlocks the second reel 2 (at this time, the drive motor drives the second reel 2 to rotate alone, the first reel is in a locked state, and the locked first reel Drum 1 will not rotate uncontrollably due to the weight of the extended first wire rope).
通过第一止动件6和第二止动件7可以实现对两卷筒运动的耦合与解耦,保证了姿态调整装置的两卷筒仅在所需工作状态下时,才会发生旋转,减少了钢丝绳位移误差,保证了对吊物姿态的灵活精准调整。The first stopper 6 and the second stopper 7 can realize the coupling and decoupling of the motion of the two drums, ensuring that the two drums of the attitude adjustment device will only rotate when they are in the required working state. It reduces the displacement error of the wire rope and ensures flexible and precise adjustment of the posture of the hanging object.
在本公开某些实施例中,姿态调整装置还包括选择组件5。选择组件5包括:伺服电机51、齿轮52、齿条53和固定支架54。伺服电机51的输出轴上同轴连接有蜗杆,伺服电机51固定在第一卷筒1远离第二卷筒2的端部。固定支架54包括L型支架和水平U型板。L型支架的水平板安装在伺服电机51的外侧壁。L型支架的竖直板上开设有限位安装孔。水平U型板固定连接在L型支架上,并且水平U型板的水平中心轴与伺服电机51的输出轴平行。齿轮52旋转连在水平U型板内,齿轮52与蜗杆啮合安装。齿条53的一端与驱动轴4的端部固定连接,另一端穿出限位安装孔与齿轮52啮合安装。In some embodiments of the present disclosure, the posture adjustment device further includes a selection component 5 . The selection component 5 includes: a servo motor 51 , a gear 52 , a rack 53 and a fixed bracket 54 . A worm is coaxially connected to the output shaft of the servo motor 51 , and the servo motor 51 is fixed at the end of the first drum 1 away from the second drum 2 . The fixed bracket 54 includes an L-shaped bracket and a horizontal U-shaped plate. The horizontal plate of the L-shaped bracket is installed on the outer wall of the servo motor 51. The vertical plate of the L-shaped bracket is provided with limited mounting holes. The horizontal U-shaped plate is fixedly connected to the L-shaped bracket, and the horizontal central axis of the horizontal U-shaped plate is parallel to the output shaft of the servo motor 51 . The gear 52 is rotatably connected in the horizontal U-shaped plate, and the gear 52 is installed in engagement with the worm. One end of the rack 53 is fixedly connected to the end of the drive shaft 4, and the other end passes through the limiting installation hole and is engaged with the gear 52 for installation.
伺服电机51的输出轴旋转,带动蜗杆同步旋转。蜗杆旋转带动齿轮52同步旋转,齿轮52旋转带动齿条53沿驱动轴4的轴线方向直线往复移动,齿条53直线往复移动带动了驱动轴4的轴向直线往复移动,进而实现了花键对第一卷筒1和/或第二卷筒2的定位。The output shaft of the servo motor 51 rotates, driving the worm to rotate synchronously. The rotation of the worm drives the gear 52 to rotate synchronously, and the rotation of the gear 52 drives the rack 53 to reciprocate linearly along the axial direction of the drive shaft 4. The linear reciprocating movement of the rack 53 drives the axial linear reciprocating movement of the drive shaft 4, thus realizing the spline pairing. Positioning of the first drum 1 and/or the second drum 2 .
通过伺服电机51的正转/反转实现驱动轴4的直线往复运动。The linear reciprocating motion of the drive shaft 4 is realized by forward/reverse rotation of the servo motor 51 .
上述结构的选择组件结构简单且紧凑,便于生产安装。此外,齿轮与齿条啮合传动带动驱动轴4的轴向平移的运动更加平稳可靠。The selected components of the above structure have a simple and compact structure, which is convenient for production and installation. In addition, the meshing transmission of the gear and the rack drives the axial translation movement of the drive shaft 4 to be more stable and reliable.
其中需要说明的是,选择组件的设置除上述的结构外,也可以是其他结构的设置,例如,在某些实施例中,选择组件可以包括支撑架和伸缩油缸。支撑架设置在第一卷筒1远离第二卷筒2的端部。伸缩油缸设置在支撑架上,伸缩油缸伸缩杆的中心轴与驱动轴4同轴。通过伸缩油缸伸缩杆的移动带动驱动轴4轴向直线往复运动,进而实现了花键对第一卷筒1和/或第二卷筒2的定位。It should be noted that, in addition to the above-mentioned structure, the selection component may also be provided with other structures. For example, in some embodiments, the selection component may include a support frame and a telescopic cylinder. The support frame is provided at the end of the first drum 1 away from the second drum 2 . The telescopic oil cylinder is arranged on the support frame, and the central axis of the telescopic oil cylinder telescopic rod is coaxial with the drive shaft 4. The movement of the telescopic rod of the telescopic oil cylinder drives the drive shaft 4 to reciprocate in an axial direction, thereby realizing the spline positioning of the first drum 1 and/or the second drum 2.
在本公开某些实施例中,第一止动件6和第二止动件7的结构相同。第一止动件6包括:推板61、锁销62、锁止板63、锁止杆64和弹簧65。推板61固定连接在驱动轴4上。进一步地,推板为驱动轴末端封盖,驱动轴末端封盖设置在驱动轴4的端部。锁销62活动 套接在驱动轴4上。进一步地,锁销62为花键锁销。锁止板63固定连接在锁销62上,锁止板63径向延伸有延伸部,延伸部上开设有限位孔。锁止杆64一端固定连接在第一卷筒1远离第二卷筒2的端部,另一端能够限位穿插进限位孔中。弹簧65套设于锁止杆64。弹簧65的一端固定连接在第一卷筒1的端部,另一端能够被锁止板63压缩。In some embodiments of the present disclosure, the first stopper 6 and the second stopper 7 have the same structure. The first stopper 6 includes: a push plate 61 , a locking pin 62 , a locking plate 63 , a locking rod 64 and a spring 65 . The push plate 61 is fixedly connected to the drive shaft 4 . Further, the push plate is a drive shaft end cover, and the drive shaft end cover is provided at the end of the drive shaft 4 . The lock pin 62 is movable and sleeved on the drive shaft 4. Further, the lock pin 62 is a spline lock pin. The locking plate 63 is fixedly connected to the locking pin 62. The locking plate 63 has an extension part extending radially, and a limiting hole is provided in the extension part. One end of the locking rod 64 is fixedly connected to the end of the first drum 1 away from the second drum 2, and the other end can be inserted into the limiting hole to limit the position. The spring 65 is sleeved on the locking rod 64 . One end of the spring 65 is fixedly connected to the end of the first drum 1 , and the other end can be compressed by the locking plate 63 .
下面,以第一卷筒1位于第二卷筒2的右侧为例。In the following, it is assumed that the first drum 1 is located on the right side of the second drum 2 as an example.
当花键定位第一卷筒1和第二卷筒2时,第一止动件6的锁销62位于第一卷筒1外部,同时第二止动件7的锁销位于第二卷筒2的外部。When the first drum 1 and the second drum 2 are spline-positioned, the locking pin 62 of the first stopper 6 is located outside the first drum 1, while the locking pin 62 of the second stopper 7 is located on the second drum. 2 exterior.
当花键移动至定位第二卷筒2时,在伺服电机51的驱动下,齿条53向左移动。在齿条53的推动下,驱动轴4带动花键向左移动,同时驱动轴4向左移动带动驱动轴末端封盖同步向左移动,直至驱动轴末端封盖与锁止板63抵接。驱动轴4继续向左移动,锁止板63在驱动轴末端封盖的推动下带动花键锁销逐步进入第一卷筒内。这时,锁止杆64进入锁止板63的限位孔内,在锁止杆64和锁止板63的限位作用下,花键锁销无法在周向上旋转,同时锁止板63会压缩弹簧65。驱动轴4继续向左移动,直至花键完全脱离第一卷筒1并完全进入第二卷筒2的键槽内。此时,花键锁销完全进入第一卷筒1的键槽内,完成了驱动轴4对第二卷筒2的定位,以及花键锁销对第一卷筒1的周向锁止,在该状态下驱动马达单独驱动第二卷筒2旋转,而第一卷筒1无法旋转。When the spline moves to position the second drum 2, driven by the servo motor 51, the rack 53 moves to the left. Driven by the rack 53, the drive shaft 4 drives the spline to move to the left. At the same time, the drive shaft 4 moves to the left to drive the drive shaft end cover to move left synchronously until the drive shaft end cover contacts the locking plate 63. The drive shaft 4 continues to move to the left, and the locking plate 63 drives the spline lock pin to gradually enter the first drum under the push of the end cover of the drive shaft. At this time, the locking rod 64 enters the limiting hole of the locking plate 63. Under the limiting action of the locking rod 64 and the locking plate 63, the spline lock pin cannot rotate in the circumferential direction, and the locking plate 63 will Compression spring 65. The drive shaft 4 continues to move to the left until the spline is completely separated from the first drum 1 and completely enters the keyway of the second drum 2. At this time, the spline lock pin has completely entered the keyway of the first drum 1, completing the positioning of the drive shaft 4 to the second drum 2, and the circumferential locking of the first drum 1 by the spline lock pin. In this state The lower drive motor alone drives the second drum 2 to rotate, while the first drum 1 cannot rotate.
当花键移动至定位第一卷筒1时,在伺服电机51的驱动下,齿条53向右移动。在齿条53的推动下,驱动轴4带动花键向右移动,同时驱动轴4向右移动驱动轴末端封盖同步向右移动,驱动轴末端封盖与锁止板63逐渐脱离抵接,锁止杆64逐渐脱离出锁止板63的限位孔,同时锁止板63逐渐脱离压缩弹簧65。驱动轴4继续向右移动,直至花键脱离第二卷筒2完全进入第一卷筒1的键槽内。此时,花键锁销在弹簧65的弹性作用下完全脱离出第一卷筒1,进而完成了驱动轴4对第一卷筒2的定位,以及花键锁销对第一卷筒1的解锁,在该状态下驱动马达单独驱动第一卷筒1自由旋转。When the spline moves to position the first drum 1, driven by the servo motor 51, the rack 53 moves to the right. Driven by the rack 53, the drive shaft 4 drives the spline to move to the right. At the same time, the drive shaft 4 moves to the right. The drive shaft end cover moves to the right simultaneously. The drive shaft end cover and the locking plate 63 gradually come out of contact. The locking rod 64 gradually breaks away from the limiting hole of the locking plate 63 , and at the same time, the locking plate 63 gradually breaks away from the compression spring 65 . The drive shaft 4 continues to move to the right until the spline breaks away from the second drum 2 and completely enters the keyway of the first drum 1. At this time, the spline lock pin is completely separated from the first drum 1 under the elastic action of the spring 65, thereby completing the positioning of the drive shaft 4 to the first drum 2, and the positioning of the spline lock pin to the first drum 1. Unlocked, in this state the drive motor alone drives the first drum 1 to rotate freely.
上述第一止动件6和第二止动件7的结构简单,便于生产安装,并且能够在伺服电机51的驱动下,实现了带花键的驱动轴4对不同卷筒定位的同时,完成对另一卷筒的锁止,保证了姿态调整装置在不同工作状态下的精准可靠运行。The above-mentioned first stopper 6 and second stopper 7 have a simple structure, which is convenient for production and installation, and can be driven by the servo motor 51 to realize the positioning of different reels by the splined drive shaft 4 at the same time. The locking of the other drum ensures the accurate and reliable operation of the attitude adjustment device under different working conditions.
需要说明的是,第一止动件和第二止动件除上述的结构外,也可以是其他结构的设置。例如,在某些实施例中,上述止动件的运动不再借助驱动轴4的轴向移动改变工作状态,而是设置两套独立工作的电动锁止结构。例如,第一止动件为第一止动齿条,在第一卷筒的周向设置第一齿盘,通过驱动第一止动齿条靠近或远离第一齿盘,实现了对第一卷筒的锁止或解锁;第二止动件为第二止动齿条,在第二卷筒的周向设置第二齿盘,通过驱动第 二止动齿条靠近或远离第二齿盘,实现了对第二卷筒的锁止或解锁。It should be noted that, in addition to the above-mentioned structures, the first stopper and the second stopper may also be provided with other structures. For example, in some embodiments, the movement of the above-mentioned stopper no longer relies on the axial movement of the drive shaft 4 to change the working state, but two sets of independently working electric locking structures are provided. For example, the first stopper is a first stopper rack, and a first toothed disc is provided in the circumferential direction of the first drum. By driving the first stopper rack to approach or move away from the first toothed disc, the first stopper rack is realized. Locking or unlocking of the drum; the second stopper is a second stopper rack, and a second toothed disc is provided in the circumferential direction of the second drum, and the second stopper rack is driven close to or away from the second toothed disc. , realizing the locking or unlocking of the second drum.
在本公开某些实施例中,姿态调整装置可以还包括:第一安装板8和第二安装板9。第一安装板8设置在了第一卷筒1远离第二卷筒2的端部。第二安装板9设置在了第二卷筒2远离第一卷筒1的端部。第一安装板8和第二安装板9将姿态调整装置设置于起重机本体上。安装板的结构简单,实现了姿态调整装置在起重机本体上的快速拆装。In some embodiments of the present disclosure, the attitude adjustment device may further include: a first mounting plate 8 and a second mounting plate 9 . The first mounting plate 8 is provided at the end of the first drum 1 away from the second drum 2 . The second mounting plate 9 is provided at the end of the second drum 2 away from the first drum 1 . The first mounting plate 8 and the second mounting plate 9 arrange the attitude adjustment device on the crane body. The structure of the mounting plate is simple, enabling quick disassembly and assembly of the attitude adjustment device on the crane body.
其中需要说明的是,第一安装板8和第二安装板9上分别开设有通孔,以为选择组件5和锁止组件的轴向往复直线运动提供活动空间。It should be noted that the first mounting plate 8 and the second mounting plate 9 are respectively provided with through holes to provide movement space for the axial reciprocating linear motion of the selection component 5 and the locking component.
进一步地,第一安装板8外侧盖封有第一侧封板10。第一侧封板10具有开口,开口的形状与花键锁销的形状适配。第二安装板9的外侧封盖有第二侧封板11,第二侧封板11具有开口,开口的形状与花键锁销的形状适配。通过设置有第一侧封板10和有第二侧封板11可以保证姿态调整装置内部空间的密封性,防止外部杂物进入卷筒内部键槽,影响驱动轴4上的花键与第一卷筒1和第二卷筒2键槽的配合精度,保护了内部结构,大大延长了设备的使用寿命。Further, the first side sealing plate 10 is covered on the outside of the first mounting plate 8 . The first side sealing plate 10 has an opening, and the shape of the opening is adapted to the shape of the spline lock pin. The outer side of the second mounting plate 9 is covered with a second side sealing plate 11. The second side sealing plate 11 has an opening, and the shape of the opening is adapted to the shape of the spline lock pin. By providing the first side sealing plate 10 and the second side sealing plate 11, the sealing performance of the internal space of the attitude adjustment device can be ensured, and external debris can be prevented from entering the keyway inside the drum and affecting the splines on the drive shaft 4 and the first roll. The matching accuracy of the key grooves of drum 1 and second drum 2 protects the internal structure and greatly extends the service life of the equipment.
在本公开某些实施例中,输出轴3与驱动轴4轴线花键平移配合。输出轴3上设置有输出轴花键,驱动轴4上设置有与输出轴花键适配的花键槽。如上设置结构简单,便于生产安装,并且保证了在驱动轴4轴向往复直线运动的过程中,驱动轴4始终与输出轴3花键配合,保证了驱动轴4与输出轴3具有轴向自由度,但却在周向上保持锁止。In some embodiments of the present disclosure, the output shaft 3 and the drive shaft 4 are in an axis spline translation fit. The output shaft 3 is provided with output shaft splines, and the drive shaft 4 is provided with a spline groove adapted to the output shaft splines. The above arrangement has a simple structure, is convenient for production and installation, and ensures that during the axial reciprocating linear motion of the drive shaft 4, the drive shaft 4 always splines with the output shaft 3, ensuring that the drive shaft 4 and the output shaft 3 have axial freedom. degree, but remains locked circumferentially.
在本公开某些实施例中,起重机包括多个导向轮,多个导向轮分别设置在起重机本体的起重臂的臂身和臂端上。第一钢丝绳和第二钢丝绳分别绕过导向轮与吊物连接。In some embodiments of the present disclosure, the crane includes a plurality of guide wheels, and the plurality of guide wheels are respectively disposed on the arm body and arm end of the boom of the crane body. The first steel wire rope and the second steel wire rope respectively go around the guide wheel and are connected to the hanging object.
这里,根据吊物姿态调整时所处的高度选择高度适配的主臂节,通过安装在主臂节臂身和主臂节臂端的导向轮,控制和改变第一钢丝绳和第二钢丝绳的牵引方向来实现吊物的姿态调整。Here, the height-adapted main boom section is selected according to the height at which the suspended object is adjusted, and the traction of the first and second steel wire ropes is controlled and changed through the guide wheels installed on the body and end of the main boom section. direction to adjust the posture of the hanging object.
吊物姿态控制方法,包括以下步骤:The hanging object attitude control method includes the following steps:
S1:将姿态调整装置与起重机本体固定;S1: Fix the attitude adjustment device and the crane body;
S2:将第一钢丝绳缠绕在第一卷筒1上,将第二钢丝绳缠绕在第二卷筒2上;其中,第一钢丝绳和第二钢丝绳的缠绕方向相反;S2: Wind the first steel wire rope on the first drum 1, and wind the second steel wire rope on the second drum 2; wherein, the winding directions of the first steel wire rope and the second steel wire rope are opposite;
S3:根据吊物姿态调整时所处的高度选择高度对应的主臂节,将多个导向轮分别设置在主臂节的臂身或臂端上;S3: Select the main boom section corresponding to the height according to the height of the hanging object when adjusting the posture, and set multiple guide wheels on the arm body or arm end of the main boom section;
S4:将第一钢丝绳的自由端绕过导向轮,并与吊物的一端连接;将第二钢丝绳的自由端穿过导向轮,并与吊物的另一端连接;S4: Pass the free end of the first wire rope around the guide wheel and connect it to one end of the hanging object; pass the free end of the second wire rope through the guide wheel and connect it to the other end of the hanging object;
S5:通过驱动组件同步驱动第一卷筒1和第二卷筒2,以对第一钢丝绳和第二钢丝绳 反向旋转,第一钢丝绳和第二钢丝绳反向旋转完成了对吊物两端的反向拉伸,完成了吊物的姿态调整。S5: The first drum 1 and the second drum 2 are synchronously driven by the driving assembly to reversely rotate the first steel wire rope and the second steel wire rope. The reverse rotation of the first steel wire rope and the second steel wire rope completes the reverse rotation of both ends of the hanging object. Stretching to complete the posture adjustment of the hanging object.
吊物的姿态调整时,驱动轴4上的花键位于第一卷筒1和第二卷筒2的中心。此时,驱动轴上的花键一半与第一卷筒1连接并定位,另一半与第二卷筒2连接并定位。驱动轴4左端与驱动马达的输出轴3通过花键连接(可以沿轴向相对移动)。此时,可通过驱动马达的动力输入驱动第一卷筒1与第二卷筒2同步同向旋转(运动耦合),由于第一卷筒1和第二卷筒2上钢丝绳的缠绕方向相反,所以可以实现两牵引钢丝绳的同步反向收/放动作,进而实现对吊物姿态的控制。When adjusting the posture of the hanging object, the spline on the drive shaft 4 is located at the center of the first drum 1 and the second drum 2. At this time, half of the splines on the drive shaft are connected and positioned with the first drum 1, and the other half are connected and positioned with the second drum 2. The left end of the drive shaft 4 is connected to the output shaft 3 of the drive motor through splines (can move relative to each other in the axial direction). At this time, the first drum 1 and the second drum 2 can be driven to rotate synchronously and in the same direction (motion coupling) through the power input of the drive motor. Since the winding directions of the wire ropes on the first drum 1 and the second drum 2 are opposite, Therefore, the synchronous reverse retracting/releasing action of the two traction wire ropes can be realized, thereby controlling the posture of the hanging object.
调整第二钢丝绳长度或对第二钢丝绳预紧时,以调整第二钢丝绳长度为例(调整第一钢丝绳时同理),伺服电机51通过蜗杆和齿轮52实现旋转方向的改变和减速,然后由齿轮52驱动齿条53实现轴向平动(向左移动),然后借助安装有花键的驱动轴4右端的推板61,将该平动动作传递给驱动轴4,使驱动轴4向左移动。该过程中,驱动轴4上的花键部分将由两侧各一半与第一卷筒1和第二卷筒2的键槽连接状态,逐步左移至与第一卷筒1脱离并完全进入第二卷筒2的状态,从而实现驱动马达对第二卷筒2的单独驱动,以调整第二钢丝绳的长度。此过程中,在驱动轴4上的花键的右侧部分还未脱离第一卷筒1的时候,随着驱动轴4的向左移动,安装在其右端的推板61的同步向右运动并与推板61接触,并迫使推板61沿锁止杆64和驱动轴4向左移动,进而驱动与其螺栓连的锁销62向左运动至逐渐插入第以一卷筒1的键槽内,从而将第一卷筒1进行锁定。直至驱动轴4的花键部分完全脱离第一卷筒1并完全进入第二卷筒2,此时,锁销62已完全插入第一卷筒1对其锁定。至此,机构实现了对第一卷筒1和第二卷筒2的运动解耦,驱动马达此时可以单独驱动第二卷筒2,而被锁定的第一卷筒1也不会因伸出的第一钢丝绳的自重而不受控地旋转。When adjusting the length of the second steel wire rope or pre-tightening the second steel wire rope, taking the adjustment of the second steel wire rope length as an example (the same applies when adjusting the first steel wire rope), the servo motor 51 realizes the change and deceleration of the rotation direction through the worm and gear 52, and then by The gear 52 drives the rack 53 to achieve axial translation (movement to the left), and then with the help of the push plate 61 on the right end of the drive shaft 4 installed with splines, the translation action is transmitted to the drive shaft 4, causing the drive shaft 4 to move to the left. move. During this process, the spline part on the drive shaft 4 will be connected to the keyway of the first drum 1 and the second drum 2 from half on both sides, and gradually move to the left until it is separated from the first drum 1 and completely enters the second drum. The state of drum 2 enables the drive motor to independently drive the second drum 2 to adjust the length of the second wire rope. During this process, when the right part of the spline on the drive shaft 4 has not yet separated from the first drum 1, as the drive shaft 4 moves to the left, the push plate 61 installed on its right end moves to the right synchronously. And contacts the push plate 61, and forces the push plate 61 to move to the left along the locking rod 64 and the drive shaft 4, and then drives the lock pin 62 bolted to it to move to the left until it is gradually inserted into the keyway of the first drum 1, Thereby, the first reel 1 is locked. Until the spline part of the drive shaft 4 is completely separated from the first drum 1 and completely enters the second drum 2, at this time, the locking pin 62 has been fully inserted into the first drum 1 to lock it. At this point, the mechanism has realized the decoupling of the movements of the first reel 1 and the second reel 2. The drive motor can now drive the second reel 2 independently, and the locked first reel 1 will not be caused by stretching out. The first wire rope rotates uncontrollably due to its own weight.
第二具体实施例Second specific embodiment
在该实施例中,姿态调整装置可以包括卷筒组件和驱动组件。卷筒组件可以包括独立设置的第一卷筒和第二卷筒。驱动组件可以包括独立设置的第一驱动组件和第二驱动组件。第一卷筒上缠绕有第一钢丝绳,第一钢丝绳具有一个自由端,第一钢丝绳的自由端连接至吊物的一端。第二卷筒上缠绕有第二钢丝绳,第二钢丝绳具有一个自由端,第二钢丝绳的自由端连接至吊物的另一端。第一驱动组件独立驱动第一卷筒旋转,第二驱动组件独立驱动第二卷筒旋转。In this embodiment, the attitude adjustment device may include a drum assembly and a driving assembly. The reel assembly may include independently provided first and second reels. The driving assembly may include a first driving assembly and a second driving assembly that are independently provided. A first steel wire rope is wound around the first drum. The first steel wire rope has a free end. The free end of the first steel wire rope is connected to one end of the hanging object. A second steel wire rope is wound around the second drum. The second steel wire rope has a free end. The free end of the second steel wire rope is connected to the other end of the hanging object. The first driving component independently drives the first reel to rotate, and the second driving component independently drives the second reel to rotate.
起重机对吊物姿态调整时,卷筒组件的第一钢丝绳和第二钢丝绳分别连接在吊物的两端,使吊物在两个位置分别具有第一受力连接点和第二受力连接点。吊物悬挂在主臂节的 臂端。第一驱动组件和第二驱动组件独立工作,第一驱动组件驱动第一卷筒旋转带动钢丝绳的收放动作与第二驱动组件驱动第二卷筒旋转带动钢丝绳的收放动作相反,进而实现了吊物的第一受力连接点上提/下拉的同时,第二受力连接点下拉/上提,进而实现了对吊物的反向拉扯实现了吊物的姿态调整。When the crane adjusts the posture of the hanging object, the first steel wire rope and the second steel wire rope of the drum assembly are connected to both ends of the hanging object, so that the hanging object has a first force-bearing connection point and a second force-bearing connection point at two positions respectively. . The hanging object is hung from the arm end of the main boom section. The first driving component and the second driving component work independently. The first driving component drives the first drum to rotate to drive the retracting and unwinding action of the steel wire, which is opposite to the second driving component driving the second drum to rotate and drive the retracting and unwinding action of the steel wire rope, thereby achieving While the first force-bearing connection point of the hanging object is pulled up/down, the second force-bearing connection point is pulled down/lifted up, thereby achieving the reverse pulling of the hanging object and adjusting the posture of the hanging object.
这里,第一驱动组件和第二驱动组件均选用驱动马达。Here, both the first driving component and the second driving component adopt driving motors.
通过设置两个驱动组件,第一卷筒和第二卷筒的旋转被单独驱动,两驱动组件之间的工作互不影响,动力响应迅速,单个工作不会被干扰。By arranging two drive components, the rotation of the first drum and the second drum is driven independently. The work between the two drive components does not affect each other, the power response is rapid, and the individual work will not be interfered with.
第三具体实施例Third specific embodiment
在该实施例中,姿态调整装置可以包括卷筒组件和驱动组件。卷筒组件可以为单独的一个卷筒,驱动组件为单独的驱动马达。钢丝绳缠绕在卷筒上,并且具有第一自由端和第二自由端。钢丝绳的两自由端分别连接在吊物的两端。驱动马达用于驱动卷筒旋转。In this embodiment, the attitude adjustment device may include a drum assembly and a driving assembly. The drum assembly can be a separate drum, and the driving assembly can be an independent driving motor. The wire rope is wound on the drum and has a first free end and a second free end. The two free ends of the wire rope are connected to both ends of the hanging object. The drive motor is used to drive the drum to rotate.
起重机对吊物姿态调整时,钢丝绳的两自由端分别连接在吊物的两端,使吊物在两个位置分别具有第一受力连接点和第二受力连接点,吊物悬挂在主臂节的臂端。驱动马达驱动卷筒旋转时,钢丝绳的第一自由端和第二自由端必然反向收放,进而实现了吊物的第一受力连接点上提/下拉的同时,第二受力连接点下拉/上提,进而实现了对吊物的反向拉扯实现了吊物的姿态调整。When the crane adjusts the posture of the hanging object, the two free ends of the steel wire rope are connected to the two ends of the hanging object respectively, so that the hanging object has a first force-bearing connection point and a second force-bearing connection point at two positions respectively. The hanging object is suspended on the main The end of the arm section. When the drive motor drives the drum to rotate, the first free end and the second free end of the wire rope must be retracted and released in opposite directions, thereby realizing the lifting/pull-down of the first force-bearing connection point of the hanging object and the second force-bearing connection point at the same time. Pull down/lift up, thereby realizing the reverse pulling of the hanging object and adjusting the posture of the hanging object.
作为一种可能的实现方式,也可以将卷筒替换为滑轮。As a possible implementation, the drum can also be replaced by a pulley.
只使用一个卷筒或滑轮简化了装置的结构组成,此方案更加轻便,可优选地直接安装到对应高度的主臂节的臂端,省去了导向滑轮,缩短了所需钢丝绳的长度。Using only one drum or pulley simplifies the structural composition of the device. This solution is lighter and can be preferably directly installed on the arm end of the main boom section of the corresponding height, eliminating the need for a guide pulley and shortening the length of the required wire rope.
本公开中涉及的部件、装置仅作为例示性的例子并且不意图要求或暗示必须按照附图示出的方式进行连接、布置、配置。如本领域技术人员将认识到的,可以按任意方式连接、布置、配置这些部件、装置。诸如“包括”、“包含”、“具有”等等的词语是开放性词汇,指“包括但不限于”,且可与其互换使用。这里所使用的词汇“或”和“和”指词汇“和/或”,且可与其互换使用,除非上下文明确指示不是如此。这里所使用的词汇“诸如”指词组“诸如但不限于”,且可与其互换使用。The components and devices involved in this disclosure are merely illustrative examples and are not intended to require or imply that they must be connected, arranged, or configured in the manner shown in the drawings. As those skilled in the art will recognize, these components and devices may be connected, arranged, and configured in any manner. Words such as "includes," "includes," "having," etc. are open-ended terms that mean "including, but not limited to," and may be used interchangeably therewith. As used herein, the words "or" and "and" refer to the words "and/or" and are used interchangeably therewith unless the context clearly dictates otherwise. As used herein, the word "such as" refers to the phrase "such as, but not limited to," and may be used interchangeably therewith.
还需要指出的是,在本公开的装置中,各部件是可以分解和/或重新组合的。这些分解和/或重新组合应视为本公开的等效方案。It should also be noted that in the device of the present disclosure, each component can be disassembled and/or reassembled. These decompositions and/or recombinations should be considered equivalent versions of the present disclosure.
提供所公开的方面的以上描述以使本领域的任何技术人员能够做出或者使用本公开。对这些方面的各种修改对于本领域技术人员而言是非常显而易见的,并且在此定义的一般原理可以应用于其他方面而不脱离本公开的范围。因此,本公开不意图被限制到在此示出的方面,而是按照与在此公开的原理和新颖的特征一致的最宽范围。The above description of the disclosed aspects is provided to enable any person skilled in the art to make or use the disclosure. Various modifications to these aspects will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other aspects without departing from the scope of the disclosure. Therefore, the present disclosure is not intended to be limited to the aspects shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
为了例示和描述的目的已经给出了以上描述。此外,此描述不意图将本公开的实施例限制到在此公开的形式。尽管以上已经讨论了多个示例方面和实施例,但是本领域技术人员将认识到其某些变型、修改、改变、添加和子组合。The foregoing description has been presented for the purposes of illustration and description. Furthermore, this description is not intended to limit the embodiments of the present disclosure to the form disclosed herein. Although various example aspects and embodiments have been discussed above, those skilled in the art will recognize certain variations, modifications, changes, additions and sub-combinations thereof.
以上仅为本公开的较佳实施例而已,并不用以限制本公开,凡在本公开的精神和原则之内,所作的任何修改、等同替换等,均应包含在本公开的保护范围之内。The above are only preferred embodiments of the present disclosure and are not intended to limit the present disclosure. Any modifications, equivalent substitutions, etc. made within the spirit and principles of the present disclosure shall be included in the protection scope of the present disclosure. .

Claims (10)

  1. 一种起重机,其特征在于,包括:A crane is characterized by including:
    起重机本体;Crane body;
    姿态调整装置,能安装在所述起重机本体上;所述姿态调整装置包括:An attitude adjustment device can be installed on the crane body; the attitude adjustment device includes:
    卷筒组件,缠绕有钢丝绳,所述钢丝绳与所述吊物连接;The drum assembly is wound with a steel wire rope, and the steel wire rope is connected to the hanging object;
    驱动组件,驱动所述卷筒组件旋转以收/放所述钢丝绳,并通过收/放所述钢丝绳拉动所述吊物以实现所述吊物的姿态调整。The driving assembly drives the drum assembly to rotate to retract/unleash the steel wire rope, and pulls the hanging object by retracting/releasing the steel wire rope to adjust the posture of the hanging object.
  2. 根据权利要求1所述的起重机,其特征在于,The crane according to claim 1, characterized in that:
    所述卷筒组件包括:第一卷筒,缠绕有第一钢丝绳;第二卷筒,缠绕有第二钢丝绳;其中,所述第一卷筒与所述第二卷筒同轴设置;所述第一钢丝绳与所述吊物的一端连接,所述第二钢丝绳与所述吊物的另一端连接;所述第一钢丝绳的缠绕方向与所述第二钢丝绳的缠绕方向相反;The drum assembly includes: a first drum, wound with a first steel wire rope; a second drum, wound with a second steel wire rope; wherein the first drum and the second drum are coaxially arranged; The first steel wire rope is connected to one end of the hanging object, and the second steel wire rope is connected to the other end of the hanging object; the winding direction of the first steel wire rope is opposite to the winding direction of the second steel wire rope;
    同一所述驱动组件驱动所述第一卷筒和/或所述第二卷筒旋转。The same drive assembly drives the first drum and/or the second drum to rotate.
  3. 根据权利要求2所述的起重机,其特征在于,所述驱动组件包括:The crane according to claim 2, wherein the drive assembly includes:
    驱动马达,包括输出轴;Drive motor, including output shaft;
    驱动轴,轴向设置于所述第一卷筒和所述第二卷筒内;所述驱动轴与所述输出轴传动连接;A drive shaft is axially disposed in the first drum and the second drum; the drive shaft is drivingly connected to the output shaft;
    定位件,设置在所述驱动轴上;或者设置在所述第一卷筒和所述第二卷筒内;所述定位件在不同状态下将所述驱动轴连接于所述第一卷筒和所述第二卷筒中的至少之一。A positioning member is provided on the drive shaft; or is provided in the first drum and the second drum; the positioning member connects the drive shaft to the first drum in different states. and at least one of said second reels.
  4. 根据权利要求3所述的起重机,其特征在于,所述驱动组件还包括:选择组件;所述选择组件驱动所述驱动轴轴向平移;所述选择组件包括:The crane according to claim 3, wherein the driving component further includes: a selection component; the selection component drives the drive shaft to translate axially; the selection component includes:
    伺服电机,所述伺服电机的输出轴上同轴连接有蜗杆;Servo motor, a worm is coaxially connected to the output shaft of the servo motor;
    齿轮,与所述蜗杆啮合安装;Gear, installed in mesh with the worm;
    齿条,与所述齿轮啮合安装;所述齿条与所述驱动轴固定连接,以实现所述选择组件驱动所述驱动轴轴向平移。The rack is installed in mesh with the gear; the rack is fixedly connected to the drive shaft to realize the axial translation of the drive shaft driven by the selection component.
  5. 根据权利要求2至4中任一项所述的起重机,其特征在于,所述姿态调整装置还包括:锁止组件;所述锁止组件将未与所述驱动组件传动连接的所述第一卷筒或所述第二卷筒锁止。The crane according to any one of claims 2 to 4, characterized in that the attitude adjustment device further includes: a locking component; the locking component connects the first part of the crane that is not drivingly connected to the driving component. The drum or the second drum is locked.
  6. 根据权利要求5所述的起重机,其特征在于,所述锁止组件包括:The crane according to claim 5, wherein the locking assembly includes:
    第一止动件,设置在所述第一卷筒远离所述第二卷筒的端部;A first stopper is provided at the end of the first reel away from the second reel;
    第二止动件,设置在所述第二卷筒远离所述第一卷筒的端部;A second stopper is provided at the end of the second drum away from the first drum;
    所述第一止动件和所述第二止动件随着所述驱动轴的轴向平移调整位置,以实现:The first stopper and the second stopper adjust their positions along with the axial translation of the drive shaft to achieve:
    当所述定位件单独定位所述第一卷筒时,所述第一止动件解锁所述第一卷筒,所述第二止动件锁止所述第二卷筒;When the positioning member positions the first reel alone, the first stopper unlocks the first reel, and the second stopper locks the second reel;
    当所述定位件同步定位所述第一卷筒和所述第二卷筒时,所述第一止动件解锁所述第一卷筒,所述第二止动件解锁所述第二卷筒;When the positioning member positions the first reel and the second reel synchronously, the first stopper unlocks the first reel, and the second stopper unlocks the second reel. cylinder;
    当所述定位件单独定位所述第二卷筒时,所述第一止动件锁止所述第一卷筒,所述第二止动件解锁所述第二卷筒。When the positioning piece positions the second drum alone, the first stopper locks the first drum and the second stopper unlocks the second drum.
  7. 根据权利要求2至6中任一项所述的起重机,其特征在于,所述姿态调整装置,还包括:The crane according to any one of claims 2 to 6, characterized in that the attitude adjustment device further includes:
    第一安装板,设置在所述第一卷筒远离所述第二卷筒的端部;A first mounting plate is provided at the end of the first drum away from the second drum;
    第二安装板,设置在所述第二卷筒远离所述第一卷筒的端部;A second mounting plate is provided at the end of the second drum away from the first drum;
    所述第一安装板和所述第二安装板将所述姿态调整装置设置于所述起重机本体上。The first mounting plate and the second mounting plate arrange the attitude adjustment device on the crane body.
  8. 根据权利要求2至7任一所述的起重机,其特征在于,包括:The crane according to any one of claims 2 to 7, characterized in that it includes:
    导向轮,设置在所述起重机本体的起重臂上;A guide wheel is provided on the lifting arm of the crane body;
    所述第一钢丝绳和所述第二钢丝绳分别绕过所述导向轮与所述吊物连接。The first steel wire rope and the second steel wire rope respectively bypass the guide wheel and are connected to the hanging object.
  9. 根据权利要求1所述的起重机,其特征在于,The crane according to claim 1, characterized in that:
    所述卷筒组件包括:第一卷筒,缠绕有第一钢丝绳;第二卷筒缠绕有第二钢丝绳;其中,所述第一钢丝绳与所述吊物的一端连接,所述第二钢丝绳与所述吊物的另一端连接;The drum assembly includes: a first drum around which a first steel wire rope is wound; a second drum around which a second steel wire rope is wound; wherein the first steel wire rope is connected to one end of the hanging object, and the second steel wire rope is connected to The other end of the hanging object is connected;
    所述驱动组件包括:第一驱动组件,驱动所述第一卷筒旋转;第二驱动组件,驱动所述第二卷筒旋转;以分别完成对所述吊物两端的收/放。The driving assembly includes: a first driving assembly that drives the first drum to rotate; a second driving assembly that drives the second drum to rotate; so as to respectively complete the retracting/releasing of the two ends of the hanging object.
  10. 根据权利要求1所述的起重机,其特征在于,The crane according to claim 1, characterized in that:
    所述卷筒组件包括卷筒,缠绕有钢丝绳,所述钢丝绳的两端分别连接在所述吊物的两端;The drum assembly includes a drum, which is wound with a steel wire rope, and the two ends of the steel wire rope are respectively connected to the two ends of the hanging object;
    所述驱动组件驱动所述卷筒旋转。The drive assembly drives the drum to rotate.
PCT/CN2022/103123 2022-03-31 2022-06-30 Crane WO2023184765A1 (en)

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