WO2023177737A1 - Supplemental heat source in self-contained heat pump room conditioning units - Google Patents

Supplemental heat source in self-contained heat pump room conditioning units Download PDF

Info

Publication number
WO2023177737A1
WO2023177737A1 PCT/US2023/015292 US2023015292W WO2023177737A1 WO 2023177737 A1 WO2023177737 A1 WO 2023177737A1 US 2023015292 W US2023015292 W US 2023015292W WO 2023177737 A1 WO2023177737 A1 WO 2023177737A1
Authority
WO
WIPO (PCT)
Prior art keywords
air
indoor
conditioning unit
heat
building
Prior art date
Application number
PCT/US2023/015292
Other languages
French (fr)
Inventor
Kevin Lyle EICHER
Aaron Patrick GORMAN
Geethakrishnam VASUDEVAN
Original Assignee
Rheem Manufacturing Company
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Rheem Manufacturing Company filed Critical Rheem Manufacturing Company
Publication of WO2023177737A1 publication Critical patent/WO2023177737A1/en

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/02Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
    • F24F1/0373Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing characterised by heating arrangements
    • F24F1/0375Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing characterised by heating arrangements with additional radiant heat-discharging elements, e.g. electric heaters
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F8/00Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
    • F24F8/10Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F1/00Room units for air-conditioning, e.g. separate or self-contained units or units receiving primary air from a central station
    • F24F1/02Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing
    • F24F1/022Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing comprising a compressor cycle
    • F24F1/027Self-contained room units for air-conditioning, i.e. with all apparatus for treatment installed in a common casing comprising a compressor cycle mounted in wall openings, e.g. in windows

Definitions

  • This application relates generally to room conditioning (e.g., heating, cooling) units and more particularly to self-contained heat pump room conditioning units, such as saddle window heat pump conditioning units, with supplemental heat sources.
  • room conditioning e.g., heating, cooling
  • self-contained heat pump room conditioning units such as saddle window heat pump conditioning units, with supplemental heat sources.
  • Self-contained room conditioning units can be employed to heat a specific room or other area within a building.
  • self-contained room conditioning units can include a heat pump and can straddle the envelope opening such that a first heat exchanger of the heat pump system is located on an indoor side of the building envelope and a second heat exchanger of the heat pump system is located on an outdoor side of the building envelope.
  • Typical room conditioning units such as saddle units
  • the electronics in typical saddle units are placed in the outdoor portion of the room conditioning units. Regardless of the configuration, it is a common desire to improve the energy efficiency of such systems.
  • FIG. 1 A illustrates a first perspective view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
  • FIG. IB illustrates a second perspective view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
  • FIG. 1C illustrates an elevation view from an indoor portion perspective of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
  • FIG. ID illustrates an elevation view from an outdoor portion perspective of an example room conditioning in accordance with one or more embodiments of the present disclosure.
  • FIG. IE illustrates a top view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
  • FIG. IF illustrates a botom view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
  • FIG. 1 G illustrates a first side view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
  • FIG. 1H illustrates a second side view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
  • FIG. II illustrates a cross-sectional view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
  • FIGS. 2A and 2B illustrate an example room conditioning unit installed in a window in accordance with one or more embodiments of the present disclosure.
  • FIG. 3 A and 3B illustrate an example room conditioning unit having the exterior walls shown as transparent for clarity of illustration in accordance with one or more embodiments of the present disclosure.
  • FIG. 4 illustrates an example room conditioning unit having the exterior walls shown as transparent for clarity of illustration in accordance with one or more embodiments of the present disclosure.
  • FIG. 5A illustrates an example room conditioning unit having the exterior side panel shown as transparent and/or removed for clarity of illustration in accordance with one or more embodiments of the present disclosure.
  • FIG. 5B illustrates a downward perspective interior view of the example room conditioning unit of FIG. 5 A in accordance with one or more embodiments of the present disclosure.
  • FIG. 5C illustrates an upward perspective interior view of the example room conditioning unit of FIG. 5 A in accordance with one or more embodiments of the present disclosure.
  • the systems and methods disclosed herein are directed to self-contained heat pump room conditioning units (referenced herein as “room conditioning unit” or “unit”).
  • the self-contained heat pump room conditioning unit may be configured to harvest excess heat from one or more components (e.g., electronics or the like) of the self-contained heat pump room conditioning unit that are located within an indoor portion thereof in order to increase the heating efficiency of the unit.
  • the room conditioning unit can include an indoor portion having an indoor heat exchanger coil, an outdoor portion having an outdoor heat exchanger coil, and a bridge portion connecting the indoor and outdoor portions being configured to extend across the opening of the building envelope (e.g., across a windowsill).
  • excess heat from computing components e g., electronics or the like
  • the self-contained heat pump room conditioning unit may include an electronics board (e.g., a circuit board or the like) located in a compartment of an indoor portion of the room conditioning unit.
  • an electronics board e.g., a circuit board or the like
  • the warmed air can be mixed with intake air that is being directed toward the indoor coil for heating.
  • the warmed air can be mixed and/or entrained with discharge air that has already passed through the indoor coil for heating.
  • the warmed air may not be mixed with intake air that is being directed toward the indoor coil for heating and/or the discharge air; instead, the warmed air may be directed directly into the room.
  • a damper or the like can open to permit airflow through a conduit passing through the bridge portion of the room conditioning unit and to the outdoor portion.
  • a fan can pull warmed air from the compartment and pass the warmed air through the conduit and discharge the warmed air to outside via the outdoor unit.
  • the disclosed technology can be configured to heat fluids other than water.
  • the disclosed technology can be implemented in various commercial and industrial fluid heating systems used to heat fluids other than water. Accordingly, when the present disclosure is described in the context of a heat pump water heater system, it will be understood that other implementations can take the place of those referred to.
  • Ranges may be expressed herein as from “about” or “approximately” or “substantially” one particular value and/or to "about” or “approximately” or “substantially” another particular value. When such a range is expressed, the disclosed technology can include from the one particular value and/or to the other particular value. Further, ranges described as being between a first value and a second value are inclusive of the first and second values. Likewise, ranges described as being from a first value and to a second value are inclusive of the first and second values.
  • a self-contained heat pump room conditioning unit 100 can include an indoor portion 102, an outdoor portion 104, and a bridge portion 106 connecting the indoor portion 102 and the outdoor portion 104.
  • the indoor portion 102 may include an outer facing side 116, lateral sides 110, 112, a top 114, and an inner facing side 108.
  • the self-contained heat pump room conditioning unit 100 can house and/or include an indoor heat exchanger coil 118 (also referenced as indoor coil 118) and a blower 120.
  • the outdoor portion 104 can include an outdoor heat exchanger coil 122 (also references as outdoor coil 122), a compressor, an expansion valve, and a fan 124.
  • the indoor coil 118, the outdoor coil 122, the compressor, and the expansion valve (among other components) can be fluidly connected via tubing configured to pass a refrigerant therethrough, thereby forming the self-contained heat pump room conditioning unit 100, which functions as a vapor compression cycle system.
  • the self-contained heat pump room conditioning unit 100 is illustrated as having the compressor and the expansion valve located in the outdoor portion 104, which can help reduce noise (and heat output during cooling mode) into the indoor space.
  • the self- contained heat pump room conditioning unit 100 can further include a reversing valve (e.g., a four-way valve, not shown) configured to reverse the flow direction of the refrigerant through the self-contained heat pump room conditioning unit 100, thereby transitioning the self- contained heat pump room conditioning unit 100 between a heating mode, a cooling mode, and/or a defrosting mode.
  • the indoor portion 102 can include an indoor base pan 126.
  • at least a portion of the inner-facing side 108 and/or the lateral sides 110, 112 of the indoor portion 102 can include an air inlet 128 configured to intake air and an air outlet 130 configured to discharge air.
  • at least a portion of the air inlet 128 may be disposed on the lateral sides 110, 112 and/or the inner facing side 108.
  • the blower 120 can be configured to pull air into the indoor portion 102 via the air mlet 128 and move the air across the indoor coil 118 to effect heat transfer between the refrigerant flowing through the indoor coil 118 and the passing air.
  • the blower 120 can subsequently discharge air into the indoor space via the air outlet 130.
  • the indoor base pan 126 can be sloped to bias the flow of condensate to a desired location for subsequent discharge or removal from the indoor base pan 126, which can help reduce the amount of maintenance a user is required to perform.
  • the outdoor portion 104 can include an outdoor base pan 132, an outer-facing side 134, an inner-facing side 136, opposing lateral sides 138, 139, and a top 140. At least a portion of the inner-facing side 136 and/or one or both of the opposing lateral sides 138, 139 can include louvers 170, 172. In some instances, the louvers 170, 172 may act as air inlets. More so, the outer-facing side 134 of the outdoor portion 104 can include louvers 142 or the like, which may act as air outlets.
  • the fan 124 can be configured to pull air into the outdoor portion 104 via the louvers 170, 172 (or other air inlet(s)), pass the air across the outdoor coil 122 to effect heat transfer between the refrigerant flowing through the outdoor coil 122 and the passing air, and discharge the air via the louver 142 on the outerfacing side 134.
  • the outdoor base pan 132 can be sloped to bias the flow of condensate to one or more desired locations for subsequent discharge or removal from the indoor base pan 126.
  • a drain valve 148 may be disposed about the outdoor base pan 132.
  • the outdoor coil 122 and/or at least some of the fan 124 can be located in an outdoor coil housing 144 (e.g., as shown in FIG. II), which can help protect the outdoor coil 122 from dirt, which can help improve the heat transferability of the outdoor coil 122 and/or reduce the frequency with which the outdoor coil 122 requires cleaning.
  • the bridge portion 106 can include insulation to prevent unwanted heat transfer between outdoor and the indoor space. The insulation can also reduce noise and vibration associated with the self-contained heat pump room conditioning unit 100, particularly from the indoor side.
  • the bridge portion 106 can include a pathway for refrigerant tubing, power cables, and/or water pump tubing. In some instances, the bridge portion 106 can be located at or near the top of the indoor portion 102 and the outdoor portion 104 such that the self- contained heat pump room conditioning unit 100 has a generally saddle shape.
  • the self- contained heat pump room conditioning unit 100 may be any suitable size, shape, or configuration. Accordingly, the self-contained heat pump room conditioning unit 100 can be configured to straddle a windowsill or another opening in a building envelope, such as is illustrated in FIGS. 2A and 2B.
  • the width of the outdoor portion 104 and/or the bridge portion 106 can be less than a width of the indoor portion 102.
  • the width of the outdoor portion 104 and/or the bridge portion 106 can be less than the width of a standard window opening, whereas the width of the indoor portion 102 can be greater than or approximately equal to the width of a standard window opening.
  • the outdoor portion 104 and/or the bridge portion 106 can have a width of approximately 20 inches, and the indoor portion 102 can have a width of approximately 26 inches.
  • the bridge portion 106 can have a length sufficiently long to extend across a standard windowsill. As a specific example, the bridge portion 106 can have a length of approximately 12 inches.
  • the length of the bridge portion 106 can also serve to separate the inner-facing side 116 of the indoor portion 102 from the wall of the building envelope and/or to separate the inner-facing side 136 of the outdoor portion 104 from the building.
  • the indoor portion 102, the bridge portion 106, and the outdoor portion 104 may be any suitable size, shape, or configuration.
  • the self-contained heat pump room conditioning unit 100 can include a controller, which can include one or more processors and memory having instructions stored thereon that, when executed by the one or more processors, cause the controller to perform certain methods.
  • the controller can be configured to receive data inputs from a user interface and/or one or more sensors (e.g., temperature sensor(s), humidity sensor(s)) and can be configured to output instructions for certain components to operate.
  • the controller can be configured to output instructions for the compressor, the reversing valve, the fan 124, and/or the blower 120 to operate based at least in part on a current operating mode of the self-contained heat pump room conditioning unit 100 (e.g., heating mode, cooling mode, defrosting mode, etc.) and/or received sensor data from one or more of the sensors.
  • a current operating mode of the self-contained heat pump room conditioning unit 100 e.g., heating mode, cooling mode, defrosting mode, etc.
  • the indoor portion 102 can include an access panel 176 that can have a removeable door for easy access.
  • a controller or electronics board 302 e.g., one or more processors, memory, and/or other electronic circuitry can be located within the compartment covered by the access panel 176.
  • the electronics board 302 can include one or more heat sinks. In this manner, as will be appreciated, the electronics board 302 can give off heat during operation, and the systems and methods disclosed herein are configured to harvest this heat and introduce the excess heat into the conditioned space when the self-contained heat pump room conditioning unit 100 is in the heating mode.
  • an electronics board includes electronics to control operations of the self-contained heat pump room conditioning unit, is disposed in the outdoor portion.
  • a goal of operating a conventional self-contained heat pump room conditioning unit is to maximize efficiency when operating in the cooling mode, i.e., providing cool air into the interior portion of the building.
  • any heat generating elements that can be placed in the outdoor portion are placed in the outdoor portion to separate heat (produced by the heat generating elements (e.g., electronics)) from the cooled indoor heat exchanging coils in the inner portion of the unit.
  • the electronics board which generates heat, is conventionally placed in the outdoor portion. Still further, there is generally more space in the outdoor portion to receive electronics board.
  • a goal of operating a self-contained heat pump room conditioning unit in accordance with one or more embodiments of the present disclosure is to maximize efficiency when operating in the heating mode, i.e., providing heated air into the interior portion of the building.
  • one or more heat generating elements may be placed in the indoor portion to provide supplement heat (produced by the heat generating elements (e.g., electronics)) to the heated interior portion of the building.
  • the warmed air produced by the heat generating elements e.g., electronics
  • the warmed air produced by the heat generating elements can be mixed with intake air that is being directed toward the indoor coil for heating.
  • the warmed air can be mixed and/or entrained with discharge air that has already passed through the indoor coil for heating.
  • the warmed air may not be mixed with intake air that is being directed toward the indoor coil for heating and/or the discharge air; instead, the warmed air may be directed directly into the room. For this reason, the electronics board, which generates heat, may be placed in the indoor portion.
  • the outer-facing side 116 of the indoor portion 102 can include an access panel air inlet 304, and an air filter 306 can be located between the access panel air inlet 304 and the interior portion of the access panel 176 in which the electronics board 302 may be located.
  • the access panel air inlet 304 may be configured to let air 308 pass through the air filter 306 and into the interior portion of the access panel 176 in which the electronics board 302 may be located in the indoor portion 102.
  • the electronics board 302 may be more broadly described as a heat source, which includes any device or system that is configured to generate heat.
  • the heat source e.g., the electronics board 302
  • the heat source may include a heat sink.
  • a heat sink is a device that is used to dissipate heat from a hot object, such as a computer processor or a power transistor. Heat sinks work by increasing the surface area of the object that is in contact with the air surrounding it, which in turn increases the rate at which heat can be transferred away from the object. Heat sinks are typically made of materials that are good conductors of heat, such as aluminum or copper. The heat sinks disclosed herein may be any suitable material.
  • the heat sink may be designed to have fins or other structures that increase its surface area.
  • the hot object e.g., electronics or the like
  • the heat is conducted from the object to the heat sink, and then from the heat sink to air surrounding it.
  • the air flows over the heat sink, it carries away the heat, which is then dissipated into the surrounding environment. This process of heat transfer is called convection, and it is what allows the heat sink to cool the hot object.
  • the air filter 306 can help prevent dust from entering the interior portion of the access panel 176 and accumulating on the heat sink and/or the electronics board 302 therein, which could eventually lead to the electronics board 302 overheating, which can degrade performance and/or cause damage to the electronics board 302.
  • the blower 120 may be configured to blow air 312 into the interior portion of the building. As shown in FIGS. 3A and 3B, in certain embodiments, the interior of the access panel 176 can be in fluid communication with the blower 120. In this manner, the blower 120 can pull the air 308 through the access panel air inlet 304, across the filter 306, and across the electronics board 302 and/or associated heat sink to effect a heat transfer from the components of the electronics board 302 and/or heat sink to the passing air 314.
  • the passing air 314 may pass through a cut-out 316 in the interior portion of the access panel 176 that is in fluid communication with the blower 120.
  • the passing air 314 may be mixed or entrained by the blower 120 with discharge air that has already passed through the indoor coil for heating (e.g., with air that entered the inlet 128, passed over the indoor coil 118, and is provided into the interior space via the air outlet 130).
  • This mixture of air may be discharge as the heated air 312 into the conditioned space via the air outlet 130, along with the air being heated by the indoor coil 118.
  • the blower 120 may not be in communication with the interior portion of the access panel 176.
  • the air 308 may enter the interior portion of the access panel 176 through the access panel air inlet 304, pass across the filter 306, pass across the electronics board 302 and/or associated heat sink to effect a heat transfer from the components of the electronics board 302 and/or heat sink to the to the passing air 318, and exit the internal portion of the access panel 176 as heated air 324 via an access panel air outlet 322.
  • the heated discharged air 324 can be mixed with the air being drawn into the air inlet 128 to ‘’pre-heat” the air before it passes over the indoor coil 118.
  • the heated discharged air 324 can be mixed and/or entrained with air entering the air inlet 128.
  • the mixture of the discharged air 324 with air entering the air inlet 128 is then heated and blown by the blower 120 into the conditioned space of the building via the outlet 130.
  • the heated air 318 can be discharged from the interior portion of the access panel 176 entirely into the conditioned space via the access panel air outlet 322.
  • the interior portion of the access panel 176 may include a separate fan or the like configured to move air from the access panel air inlet 304, across the filter 306, and across the electronics board 302 and/or associated heat sink to effect a heat transfer from the components of the electronics board 302 and/or heat sink to the heated air 318, which may exit the interior portion of the access panel 176 via the access panel air outlet 322 directly into the conditioned space.
  • the access panel air outlet 322 may be disposed on a high voltage protection block 320.
  • a fan 502 may be provided about the interior portion of the access panel 176 in order to provide airflow therethrough and/or to supplement the airflow created by the blower 120.
  • FIG. 5A illustrates an example room conditioning unit having the exterior side panel shown as transparent and/or removed for clarity of illustration in accordance with one or more embodiments of the present disclosure.
  • the fan 502 may be disposed in the interior portion of the access panel 176 in the indoor portion 102.
  • the fan 502 may be configured to draw air 308 through air inlet 304. The air may then travel up a vertical channel 504 and into the interior portion of the access panel 176.
  • the air may then travel past the electronics board 302 (and/or heat sinks) as indicated by an arrow 506 so as to extract the generated heat from the electronics board 302.
  • the electronics board 302 (and/or heat sinks) may be disposed adjacent to the channel 504.
  • the heated air is then drawn up through the fan 502 as indicated by arrow s 508 to the blower 120.
  • the heated air as drawn by the fan 502 is then mixed and/or entrained by the blower 120 with discharge air that has already passed through the indoor coil for heating (e.g., with air that entered the inlet 128, passed over the indoor coil 118, and is provided into the interior space via the air outlet 130) as mixed heated air 510.
  • the fan 502 may operate at the same time as the blower 120. In other instances, the fan 502 may operate when the blower 120 is not operating.
  • FIG. 5B illustrates a downward perspective interior view of the example room conditioning unit of FIG. 5 A.
  • the air 308 may enter the interior portion of the access panel 176 through the access panel air inlet 304, pass across the filter 306, and travel up through the channel 504, where it may pass across the electronics board 512 and/or associated heat sink to effect a heat transfer from the components of the electronics board 512 and/or the heat sink.
  • the heated air 514 may leave the channel 504 into a space 516 (e.g., the interior portion of the access panel 176) within the indoor portion 102.
  • the air 506 may then pass along a second side of the electronics board 512 and/or the heat sink for further heat transfer.
  • the heated air is then drawn up through the fan 502 as indicated by arrows 508.
  • the fan may provide the air directly to the conditioned room and/or to the blower 120, where the air may be mixed with other heated air and dispensed via the outlet 130.
  • FIG. 5C illustrates an upward perspective interior view of the example room conditioning unit of FIG. 5 A.
  • a mounting plate 518, which supports the blower 120 may include a cut-out 520.
  • the blower 120 resides in a blower housing 524 having an opening 522 that is commensurate with the cut-out 520.
  • after heated air passes the fan 502 it may pass through at least a portion of the cut-out 520, through the opening 522, and is mixed and/or entrained by the blower 120 with discharge air that has already passed through the indoor coil for heating (e.g., with air that entered the inlet 128, passed over the indoor coil 118, and is provided into the interior space via the air outlet 130) as mixed heated air 510.
  • a fan may be added to other embodiments disclosed herein to increase air flow within the indoor portion 102.
  • certain embodiments discussed above with reference to FIG. 4 may include a fan within the indoor portion 102 to pull the air 308, which would increase the flow of the heated air 318, which would in turn increase the flow of the heated air 324.
  • the self-contained heat pump room conditioning unit 100 can include a conduit fluidly connected to the interior of the access panel 176 and passing through the bridge portion 106 and exiting into the outdoor portion 130.
  • a fan can be located in or near the conduit and can be configured to pull air from the interior of the access panel 176 during cooling mode and push the warmed air to the outdoor portion 130 where the warmed air can be discharged to the outside environment.
  • a shutter or damper can be configured to open or close passage to the conduit depending on the current operational mode.
  • the damper can be closed such that warmed air can be ultimately directed into the conditioned space, and during cooling mode, the damper can be opened such that the warmed air can be directed outside.
  • the damper is open, the same or a separate damper or flap may block the cut-out 316 and/or the access panel air outlet 322 to prevent the warmed air from entering the conditioned space.
  • Embodiment 1 An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil; and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises electronics configured to control operations of the air conditioning unit, wherein the electronics generate heat when controlling operations of the air conditioning unit, and wherein the heat generated by the electronics is provided to the internal portion of the building.
  • Embodiment 2 The air conditioning unit of embodiment 1, wherein the indoor portion comprises a blower configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
  • Embodiment 3 The air conditioning unit of embodiment 1 or 2, wherein the indoor portion comprises an air inlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
  • Embodiment 4 The air conditioning unit of any one of embodiments 1 to 3, wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
  • Embodiment 5 The air conditioning unit of any one of embodiments 1 to 4, wherein the indoor portion comprises a fan configured to draw air past the electronics to extract heat generated by the electronics.
  • Embodiment 6 The air conditioning unit of any one of embodiments 1 to 5, wherein the fan is configured to draw air past the electronics and to the blower.
  • Embodiment 7 The air conditioning unit of any one of embodiments 1 to 6, wherein the fan is configured to draw air past the electronics and through the indoor heat exchanging coil.
  • Embodiment 8 An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil; and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises a fan and a heat sink associated with electronics, and wherein the fan is configured to draw air past the heat sink to remove heat from the heat sink.
  • Embodiment 9 The air conditioning unit of embodiment 8, wherein the indoor portion comprises a blower configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
  • Embodiment 10 The air conditioning unit of embodiment 8 or 9, wherein the indoor portion comprises an air inlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
  • Embodiment 11 The air conditioning unit of any one of embodiments 8 to 10, wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
  • Embodiment 12 The air conditioning unit of any one of embodiments 8 to 11, wherein the fan is configured to draw air past the heat sink and to the blower.
  • Embodiment 13 The air conditioning unit of any one of embodiments 8 to 12, wherein the fan is configured to draw air past the heat sink and through the indoor heat exchanging coil.
  • Embodiment 14 An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil; and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises a blower and a heat source separate from the indoor heat exchanging coil, wherein the heat source is configured to generate heat, and wherein the blower is configured to provide the heat from the heat source to the internal portion of the building.
  • Embodiment 15 The air conditioning unit of embodiment 14, wherein blower is configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
  • Embodiment 16 The air conditioning unit of embodiment 14 or 15, wherein the indoor portion comprises an air inlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
  • Embodiment 17 The air conditioning unit of any one of embodiments 14 to 16, wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
  • Embodiment 18 The air conditioning unit of any one of embodiments 14 to 17, wherein the indoor portion comprises a fan configured to draw air past the heat source to extract the heat from the heat source.
  • Embodiment 19 The air conditioning unit of any one of embodiments 14 to 18, wherein the fan is configured to draw air past the heat source and to the blower.
  • Embodiment 20 The air conditioning unit of any one of embodiments 14 to 19, wherein the fan is configured to draw air past the heat source and through the indoor heat exchanging coil.
  • Embodiment 21 An air conditioning unit comprising the combination of any one of embodiments 1 to 20.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Devices For Blowing Cold Air, Devices For Blowing Warm Air, And Means For Preventing Water Condensation In Air Conditioning Units (AREA)

Abstract

A room conditioning unit having a heat pump is disclosed herein. An electronics board can be located in a compartment in an indoor portion of the room conditioning unit. During heating mode, air can be passed across the electronics board to warm the air, and the warmed air can then be mixed with intake air that is being directed toward the indoor coil for heating.

Description

SUPPLEMENTAL HEAT SOURCE IN
SELF-CONTAINED HEAT PUMP ROOM CONDITIONING UNITS
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] This application claims priority to and the benefit of US provisional application No. 63/320,477, filed March 16, 2022, which is hereby incorporated by reference herein in its entirety.
FIELD
[0002] This application relates generally to room conditioning (e.g., heating, cooling) units and more particularly to self-contained heat pump room conditioning units, such as saddle window heat pump conditioning units, with supplemental heat sources.
BACKGROUND
[0003] Self-contained room conditioning units can be employed to heat a specific room or other area within a building. In some instances, self-contained room conditioning units can include a heat pump and can straddle the envelope opening such that a first heat exchanger of the heat pump system is located on an indoor side of the building envelope and a second heat exchanger of the heat pump system is located on an outdoor side of the building envelope.
Typical room conditioning units (such as saddle units) are optimized for cooling (not heating) the interior space. As such, the electronics (circuit boards or the like) in typical saddle units are placed in the outdoor portion of the room conditioning units. Regardless of the configuration, it is a common desire to improve the energy efficiency of such systems.
Accordingly, there is a desire to improve the energy efficiency of room conditioning units.
BRIEF DESCRIPTION OF THE FIGURES
[0004] The accompanying drawings, which are incorporated in and constitute a part of this specification, illustrate various aspects of the presently disclosed subject matter and serve to explain the principles of the presently disclosed subject matter. The drawings are not intended to limit the scope of the presently disclosed subject matter in any manner.
[0005] FIG. 1 A illustrates a first perspective view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure. [0006] FIG. IB illustrates a second perspective view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
[0007] FIG. 1C illustrates an elevation view from an indoor portion perspective of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
[0008] FIG. ID illustrates an elevation view from an outdoor portion perspective of an example room conditioning in accordance with one or more embodiments of the present disclosure.
[0009] FIG. IE illustrates a top view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
[0010] FIG. IF illustrates a botom view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
[0011] FIG. 1 G illustrates a first side view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
[0012] FIG. 1H illustrates a second side view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
[0013] FIG. II illustrates a cross-sectional view of an example room conditioning unit in accordance with one or more embodiments of the present disclosure.
[0014] FIGS. 2A and 2B illustrate an example room conditioning unit installed in a window in accordance with one or more embodiments of the present disclosure.
[0015] FIG. 3 A and 3B illustrate an example room conditioning unit having the exterior walls shown as transparent for clarity of illustration in accordance with one or more embodiments of the present disclosure.
[0016] FIG. 4 illustrates an example room conditioning unit having the exterior walls shown as transparent for clarity of illustration in accordance with one or more embodiments of the present disclosure.
[0017] FIG. 5A illustrates an example room conditioning unit having the exterior side panel shown as transparent and/or removed for clarity of illustration in accordance with one or more embodiments of the present disclosure.
[0018] FIG. 5B illustrates a downward perspective interior view of the example room conditioning unit of FIG. 5 A in accordance with one or more embodiments of the present disclosure. [0019] FIG. 5C illustrates an upward perspective interior view of the example room conditioning unit of FIG. 5 A in accordance with one or more embodiments of the present disclosure.
DETAILED DESCRIPTION
[0020] In certain embodiments, the systems and methods disclosed herein are directed to self-contained heat pump room conditioning units (referenced herein as “room conditioning unit” or “unit”).
[0021] In some instances, the self-contained heat pump room conditioning unit may be configured to harvest excess heat from one or more components (e.g., electronics or the like) of the self-contained heat pump room conditioning unit that are located within an indoor portion thereof in order to increase the heating efficiency of the unit. For example, in certain embodiments, the room conditioning unit can include an indoor portion having an indoor heat exchanger coil, an outdoor portion having an outdoor heat exchanger coil, and a bridge portion connecting the indoor and outdoor portions being configured to extend across the opening of the building envelope (e.g., across a windowsill). In certain embodiments, excess heat from computing components (e g., electronics or the like) can be captured and introduced into the conditioned space when the room conditioning unit is operating in a heating mode, thereby improving the energy efficiency of the room conditioning unit.
[0022] In certain embodiments, the self-contained heat pump room conditioning unit may include an electronics board (e.g., a circuit board or the like) located in a compartment of an indoor portion of the room conditioning unit. In this manner, during heating mode of the unit, air can be pulled through the compartment and across the electronics board (e.g., the heat sink thereol) to transfer heat from the electronics board to the passing air, thereby warming the passing air. In some instances, the warmed air can be mixed with intake air that is being directed toward the indoor coil for heating. In other instances, the warmed air can be mixed and/or entrained with discharge air that has already passed through the indoor coil for heating. In yet other instances, the warmed air may not be mixed with intake air that is being directed toward the indoor coil for heating and/or the discharge air; instead, the warmed air may be directed directly into the room.
[0023] In certain embodiments, during cooling mode of the unit, a damper or the like can open to permit airflow through a conduit passing through the bridge portion of the room conditioning unit and to the outdoor portion. In this manner, a fan can pull warmed air from the compartment and pass the warmed air through the conduit and discharge the warmed air to outside via the outdoor unit.
[0024] These and other aspects of the present disclosure are described below with reference to the accompanying figures. Other aspects and features of the present disclosure will become apparent to those of ordinary skill in the art upon reviewing the following description of specific examples of the present disclosure in concert with the figures. While features of the present disclosure may be discussed relative to certain examples and figures, all examples of the present disclosure can include one or more of the features discussed herein. Further, while one or more examples may be discussed as having certain advantageous features, one or more of such features may also be used with the various other examples of the disclosure discussed herein. In similar fashion, while examples may be discussed below as devices, systems, or methods, it is to be understood that such examples can be implemented in various devices, systems, and methods of the present disclosure. [0025] Although various aspects of the disclosed technology are explained in detail herein, it is to be understood that other aspects of the disclosed technology are contemplated. Accordingly, it is not intended that the disclosed technology is limited in its scope to the details of construction and arrangement of components expressly set forth in the following description or illustrated in the drawings. The disclosed technology can be implemented and practiced or carried out in various ways. In particular, the presently disclosed subject matter is described in the context of being systems and methods for use with a heat pump water heating system The present disclosure, however, is not so limited, and can be applicable in other contexts. The present disclosure can, for example, include devices and systems for use with air conditioning systems, refrigeration systems, pool water heat systems, and other similar systems. Furthermore, although described in the context of being a water heater, the disclosed technology can be configured to heat fluids other than water. For example, the disclosed technology can be implemented in various commercial and industrial fluid heating systems used to heat fluids other than water. Accordingly, when the present disclosure is described in the context of a heat pump water heater system, it will be understood that other implementations can take the place of those referred to.
[0026] It should also be noted that, as used in the specification and the appended claims, the singular forms "a," "an," and "the" include plural references unless the context clearly dictates otherwise. References to a composition containing "a" constituent is intended to include other constituents in addition to the one named. [0027] Also, in describing the disclosed technology, terminology will be resorted to for the sake of clarity. It is intended that each term contemplates its broadest meaning as understood by those skilled in the art and includes all technical equivalents which operate in a similar manner to accomplish a similar purpose.
[0028] Ranges may be expressed herein as from "about" or "approximately" or "substantially" one particular value and/or to "about" or "approximately" or "substantially" another particular value. When such a range is expressed, the disclosed technology can include from the one particular value and/or to the other particular value. Further, ranges described as being between a first value and a second value are inclusive of the first and second values. Likewise, ranges described as being from a first value and to a second value are inclusive of the first and second values.
[0029] Herein, the use of terms such as "having," "has," "including," or "includes" are open- ended and are intended to have the same meaning as terms such as "comprising" or "comprises" and not preclude the presence of other structure, material, or acts. Similarly, though the use of terms such as "can" or "may" are intended to be open-ended and to reflect that structure, material, or acts are not necessary, the failure to use such terms is not intended to reflect that structure, material, or acts are essential. To the extent that structure, material, or acts are presently considered to be essential, they are identified as such.
[0030] It is also to be understood that the mention of one or more method steps does not preclude the presence of additional method steps or intervening method steps between those steps expressly identified. Moreover, although the term "step" can be used herein to connote different aspects of methods employed, the term should not be interpreted as implying any particular order among or between various steps herein disclosed unless and except when the order of individual steps is explicitly required. Further, the disclosed technology does not necessarily require all steps included in the methods and processes described herein. That is, the disclosed technology includes methods that omit one or more steps expressly discussed with respect to the methods described herein.
[0031] The components described hereinafter as making up various elements of the disclosed technology are intended to be illustrative and not restrictive. Many suitable components that would perform the same or similar functions as the components described herein are intended to be embraced within the scope of the disclosed technology. Such other components not described herein can include, but are not limited to, similar components that are developed after development of the presently disclosed subject matter. [0032] Referring now to the drawings, and particularly to FIGS. 1 A-1I, in certain embodiments, a self-contained heat pump room conditioning unit 100 can include an indoor portion 102, an outdoor portion 104, and a bridge portion 106 connecting the indoor portion 102 and the outdoor portion 104. As shown in FIG. II, the indoor portion 102 may include an outer facing side 116, lateral sides 110, 112, a top 114, and an inner facing side 108.
[0033] As shown in FIG. II, the self-contained heat pump room conditioning unit 100 can house and/or include an indoor heat exchanger coil 118 (also referenced as indoor coil 118) and a blower 120. In some instances, the outdoor portion 104 can include an outdoor heat exchanger coil 122 (also references as outdoor coil 122), a compressor, an expansion valve, and a fan 124. The indoor coil 118, the outdoor coil 122, the compressor, and the expansion valve (among other components) can be fluidly connected via tubing configured to pass a refrigerant therethrough, thereby forming the self-contained heat pump room conditioning unit 100, which functions as a vapor compression cycle system. While the compressor and/or the expansion valve can be located within the indoor portion 102 or even the bridge portion 106, the self-contained heat pump room conditioning unit 100 is illustrated as having the compressor and the expansion valve located in the outdoor portion 104, which can help reduce noise (and heat output during cooling mode) into the indoor space. The self- contained heat pump room conditioning unit 100 can further include a reversing valve (e.g., a four-way valve, not shown) configured to reverse the flow direction of the refrigerant through the self-contained heat pump room conditioning unit 100, thereby transitioning the self- contained heat pump room conditioning unit 100 between a heating mode, a cooling mode, and/or a defrosting mode.
[0034] In certain embodiments, the indoor portion 102 can include an indoor base pan 126. Referring to FIG. II in particular, at least a portion of the inner-facing side 108 and/or the lateral sides 110, 112 of the indoor portion 102 can include an air inlet 128 configured to intake air and an air outlet 130 configured to discharge air. In some instances, at least a portion of the air inlet 128 may be disposed on the lateral sides 110, 112 and/or the inner facing side 108. The blower 120 can be configured to pull air into the indoor portion 102 via the air mlet 128 and move the air across the indoor coil 118 to effect heat transfer between the refrigerant flowing through the indoor coil 118 and the passing air. The blower 120 can subsequently discharge air into the indoor space via the air outlet 130. In some instances, the indoor base pan 126 can be sloped to bias the flow of condensate to a desired location for subsequent discharge or removal from the indoor base pan 126, which can help reduce the amount of maintenance a user is required to perform.
[0035] The outdoor portion 104 can include an outdoor base pan 132, an outer-facing side 134, an inner-facing side 136, opposing lateral sides 138, 139, and a top 140. At least a portion of the inner-facing side 136 and/or one or both of the opposing lateral sides 138, 139 can include louvers 170, 172. In some instances, the louvers 170, 172 may act as air inlets. More so, the outer-facing side 134 of the outdoor portion 104 can include louvers 142 or the like, which may act as air outlets. During operation, the fan 124 can be configured to pull air into the outdoor portion 104 via the louvers 170, 172 (or other air inlet(s)), pass the air across the outdoor coil 122 to effect heat transfer between the refrigerant flowing through the outdoor coil 122 and the passing air, and discharge the air via the louver 142 on the outerfacing side 134. In some instances, the outdoor base pan 132 can be sloped to bias the flow of condensate to one or more desired locations for subsequent discharge or removal from the indoor base pan 126. A drain valve 148 may be disposed about the outdoor base pan 132. In certain embodiments, the outdoor coil 122 and/or at least some of the fan 124 (e.g., the fan blades) can be located in an outdoor coil housing 144 (e.g., as shown in FIG. II), which can help protect the outdoor coil 122 from dirt, which can help improve the heat transferability of the outdoor coil 122 and/or reduce the frequency with which the outdoor coil 122 requires cleaning.
[0036] The bridge portion 106 can include insulation to prevent unwanted heat transfer between outdoor and the indoor space. The insulation can also reduce noise and vibration associated with the self-contained heat pump room conditioning unit 100, particularly from the indoor side. The bridge portion 106 can include a pathway for refrigerant tubing, power cables, and/or water pump tubing. In some instances, the bridge portion 106 can be located at or near the top of the indoor portion 102 and the outdoor portion 104 such that the self- contained heat pump room conditioning unit 100 has a generally saddle shape. The self- contained heat pump room conditioning unit 100 may be any suitable size, shape, or configuration. Accordingly, the self-contained heat pump room conditioning unit 100 can be configured to straddle a windowsill or another opening in a building envelope, such as is illustrated in FIGS. 2A and 2B.
[0037] In certain embodiments, the width of the outdoor portion 104 and/or the bridge portion 106 can be less than a width of the indoor portion 102. For example, the width of the outdoor portion 104 and/or the bridge portion 106 can be less than the width of a standard window opening, whereas the width of the indoor portion 102 can be greater than or approximately equal to the width of a standard window opening. As specific examples, the outdoor portion 104 and/or the bridge portion 106 can have a width of approximately 20 inches, and the indoor portion 102 can have a width of approximately 26 inches. The bridge portion 106 can have a length sufficiently long to extend across a standard windowsill. As a specific example, the bridge portion 106 can have a length of approximately 12 inches. The length of the bridge portion 106 can also serve to separate the inner-facing side 116 of the indoor portion 102 from the wall of the building envelope and/or to separate the inner-facing side 136 of the outdoor portion 104 from the building. The indoor portion 102, the bridge portion 106, and the outdoor portion 104 may be any suitable size, shape, or configuration. [0038] The self-contained heat pump room conditioning unit 100 can include a controller, which can include one or more processors and memory having instructions stored thereon that, when executed by the one or more processors, cause the controller to perform certain methods. For example, the controller can be configured to receive data inputs from a user interface and/or one or more sensors (e.g., temperature sensor(s), humidity sensor(s)) and can be configured to output instructions for certain components to operate. For example, the controller can be configured to output instructions for the compressor, the reversing valve, the fan 124, and/or the blower 120 to operate based at least in part on a current operating mode of the self-contained heat pump room conditioning unit 100 (e.g., heating mode, cooling mode, defrosting mode, etc.) and/or received sensor data from one or more of the sensors.
[0039] In certain embodiments, as depicted in FIG. 1H, the indoor portion 102 can include an access panel 176 that can have a removeable door for easy access. Referring to FIGS. 3A-4, a controller or electronics board 302 (e.g., one or more processors, memory, and/or other electronic circuitry can be located within the compartment covered by the access panel 176. In some instances, the electronics board 302 can include one or more heat sinks. In this manner, as will be appreciated, the electronics board 302 can give off heat during operation, and the systems and methods disclosed herein are configured to harvest this heat and introduce the excess heat into the conditioned space when the self-contained heat pump room conditioning unit 100 is in the heating mode.
[0040] In conventional self-contained heat pump room conditioning units, an electronics board, includes electronics to control operations of the self-contained heat pump room conditioning unit, is disposed in the outdoor portion. In particular, a goal of operating a conventional self-contained heat pump room conditioning unit is to maximize efficiency when operating in the cooling mode, i.e., providing cool air into the interior portion of the building. To maximize efficiency when operating in the cooling mode, any heat generating elements that can be placed in the outdoor portion are placed in the outdoor portion to separate heat (produced by the heat generating elements (e.g., electronics)) from the cooled indoor heat exchanging coils in the inner portion of the unit. For this reason, the electronics board, which generates heat, is conventionally placed in the outdoor portion. Still further, there is generally more space in the outdoor portion to receive electronics board.
[0041] However, contrary to conventional systems, a goal of operating a self-contained heat pump room conditioning unit in accordance with one or more embodiments of the present disclosure is to maximize efficiency when operating in the heating mode, i.e., providing heated air into the interior portion of the building. In this manner, in some instances, to maximize efficiency when operating in the heating mode, one or more heat generating elements may be placed in the indoor portion to provide supplement heat (produced by the heat generating elements (e.g., electronics)) to the heated interior portion of the building. In some instances, the warmed air produced by the heat generating elements (e.g., electronics) can be mixed with intake air that is being directed toward the indoor coil for heating. In other instances, the warmed air can be mixed and/or entrained with discharge air that has already passed through the indoor coil for heating. In yet other instances, the warmed air may not be mixed with intake air that is being directed toward the indoor coil for heating and/or the discharge air; instead, the warmed air may be directed directly into the room. For this reason, the electronics board, which generates heat, may be placed in the indoor portion.
[0042] Referring to FIG. 3 A, the outer-facing side 116 of the indoor portion 102 can include an access panel air inlet 304, and an air filter 306 can be located between the access panel air inlet 304 and the interior portion of the access panel 176 in which the electronics board 302 may be located. In this manner, the access panel air inlet 304 may be configured to let air 308 pass through the air filter 306 and into the interior portion of the access panel 176 in which the electronics board 302 may be located in the indoor portion 102.
[0043] It should be noted that in certain embodiments, the electronics board 302 may be more broadly described as a heat source, which includes any device or system that is configured to generate heat. Further, in certain embodiments, the heat source, e.g., the electronics board 302, may include a heat sink. A heat sink is a device that is used to dissipate heat from a hot object, such as a computer processor or a power transistor. Heat sinks work by increasing the surface area of the object that is in contact with the air surrounding it, which in turn increases the rate at which heat can be transferred away from the object. Heat sinks are typically made of materials that are good conductors of heat, such as aluminum or copper. The heat sinks disclosed herein may be any suitable material. In certain embodiments, the heat sink may be designed to have fins or other structures that increase its surface area. When the hot object (e.g., electronics or the like) are attached to the heat sink, the heat is conducted from the object to the heat sink, and then from the heat sink to air surrounding it. As the air flows over the heat sink, it carries away the heat, which is then dissipated into the surrounding environment. This process of heat transfer is called convection, and it is what allows the heat sink to cool the hot object.
[0044] In certain embodiments, the air filter 306 can help prevent dust from entering the interior portion of the access panel 176 and accumulating on the heat sink and/or the electronics board 302 therein, which could eventually lead to the electronics board 302 overheating, which can degrade performance and/or cause damage to the electronics board 302.
[0045] The blower 120 may be configured to blow air 312 into the interior portion of the building. As shown in FIGS. 3A and 3B, in certain embodiments, the interior of the access panel 176 can be in fluid communication with the blower 120. In this manner, the blower 120 can pull the air 308 through the access panel air inlet 304, across the filter 306, and across the electronics board 302 and/or associated heat sink to effect a heat transfer from the components of the electronics board 302 and/or heat sink to the passing air 314. The passing air 314 may pass through a cut-out 316 in the interior portion of the access panel 176 that is in fluid communication with the blower 120. In certain embodiments, the passing air 314 may be mixed or entrained by the blower 120 with discharge air that has already passed through the indoor coil for heating (e.g., with air that entered the inlet 128, passed over the indoor coil 118, and is provided into the interior space via the air outlet 130). This mixture of air may be discharge as the heated air 312 into the conditioned space via the air outlet 130, along with the air being heated by the indoor coil 118.
[0046] In certain embodiments, as shown in FIG. 4, the blower 120 may not be in communication with the interior portion of the access panel 176. For example, in the heating mode of operation, air enters air inlet 128, flows over the indoor coil 118, gets heated by heated refrigerant in indoor coil 118, and is then blown back out into the internal portion of the building via the air outlet 130 by the blower 120. In this case, the air 308 may enter the interior portion of the access panel 176 through the access panel air inlet 304, pass across the filter 306, pass across the electronics board 302 and/or associated heat sink to effect a heat transfer from the components of the electronics board 302 and/or heat sink to the to the passing air 318, and exit the internal portion of the access panel 176 as heated air 324 via an access panel air outlet 322. In this manner, the heated discharged air 324 can be mixed with the air being drawn into the air inlet 128 to ‘’pre-heat” the air before it passes over the indoor coil 118. At this point, the heated discharged air 324 can be mixed and/or entrained with air entering the air inlet 128. The mixture of the discharged air 324 with air entering the air inlet 128 is then heated and blown by the blower 120 into the conditioned space of the building via the outlet 130.
[0047] In other instances, the heated air 318 can be discharged from the interior portion of the access panel 176 entirely into the conditioned space via the access panel air outlet 322. For example, in some instances, the interior portion of the access panel 176 may include a separate fan or the like configured to move air from the access panel air inlet 304, across the filter 306, and across the electronics board 302 and/or associated heat sink to effect a heat transfer from the components of the electronics board 302 and/or heat sink to the heated air 318, which may exit the interior portion of the access panel 176 via the access panel air outlet 322 directly into the conditioned space. In some instances, the access panel air outlet 322 may be disposed on a high voltage protection block 320.
[0048] In the embodiments, as depicted in FIGS. 5A-5C, a fan 502 may be provided about the interior portion of the access panel 176 in order to provide airflow therethrough and/or to supplement the airflow created by the blower 120. For example, FIG. 5A illustrates an example room conditioning unit having the exterior side panel shown as transparent and/or removed for clarity of illustration in accordance with one or more embodiments of the present disclosure. The fan 502 may be disposed in the interior portion of the access panel 176 in the indoor portion 102. The fan 502 may be configured to draw air 308 through air inlet 304. The air may then travel up a vertical channel 504 and into the interior portion of the access panel 176. The air may then travel past the electronics board 302 (and/or heat sinks) as indicated by an arrow 506 so as to extract the generated heat from the electronics board 302. In some instances, the electronics board 302 (and/or heat sinks) may be disposed adjacent to the channel 504. The heated air is then drawn up through the fan 502 as indicated by arrow s 508 to the blower 120. The heated air as drawn by the fan 502 is then mixed and/or entrained by the blower 120 with discharge air that has already passed through the indoor coil for heating (e.g., with air that entered the inlet 128, passed over the indoor coil 118, and is provided into the interior space via the air outlet 130) as mixed heated air 510.
[0049] In some instances, the fan 502 may operate at the same time as the blower 120. In other instances, the fan 502 may operate when the blower 120 is not operating.
[0050] FIG. 5B illustrates a downward perspective interior view of the example room conditioning unit of FIG. 5 A. The air 308 may enter the interior portion of the access panel 176 through the access panel air inlet 304, pass across the filter 306, and travel up through the channel 504, where it may pass across the electronics board 512 and/or associated heat sink to effect a heat transfer from the components of the electronics board 512 and/or the heat sink. The heated air 514 may leave the channel 504 into a space 516 (e.g., the interior portion of the access panel 176) within the indoor portion 102. In some instances, the air 506 may then pass along a second side of the electronics board 512 and/or the heat sink for further heat transfer. The heated air is then drawn up through the fan 502 as indicated by arrows 508. The fan may provide the air directly to the conditioned room and/or to the blower 120, where the air may be mixed with other heated air and dispensed via the outlet 130.
[0051] FIG. 5C illustrates an upward perspective interior view of the example room conditioning unit of FIG. 5 A. A mounting plate 518, which supports the blower 120 may include a cut-out 520. The blower 120 resides in a blower housing 524 having an opening 522 that is commensurate with the cut-out 520. In some instances, after heated air passes the fan 502, it may pass through at least a portion of the cut-out 520, through the opening 522, and is mixed and/or entrained by the blower 120 with discharge air that has already passed through the indoor coil for heating (e.g., with air that entered the inlet 128, passed over the indoor coil 118, and is provided into the interior space via the air outlet 130) as mixed heated air 510.
[0052] It should be noted that a fan may be added to other embodiments disclosed herein to increase air flow within the indoor portion 102. For example, certain embodiments discussed above with reference to FIG. 4 may include a fan within the indoor portion 102 to pull the air 308, which would increase the flow of the heated air 318, which would in turn increase the flow of the heated air 324.
[0053] As will be appreciated, the configuration discussed to this point can be beneficial during heating mode. Conversely, the added heat can negatively impact system performance during cooling mode. As one example of mitigating such a negative impact on system performance, the self-contained heat pump room conditioning unit 100 can include a conduit fluidly connected to the interior of the access panel 176 and passing through the bridge portion 106 and exiting into the outdoor portion 130. A fan can be located in or near the conduit and can be configured to pull air from the interior of the access panel 176 during cooling mode and push the warmed air to the outdoor portion 130 where the warmed air can be discharged to the outside environment. Alternatively, or in addition, a shutter or damper can be configured to open or close passage to the conduit depending on the current operational mode. During heating mode, the damper can be closed such that warmed air can be ultimately directed into the conditioned space, and during cooling mode, the damper can be opened such that the warmed air can be directed outside. When the damper is open, the same or a separate damper or flap may block the cut-out 316 and/or the access panel air outlet 322 to prevent the warmed air from entering the conditioned space.
[0054] Exemplary Embodiments
[0055] Embodiment 1. An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil; and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises electronics configured to control operations of the air conditioning unit, wherein the electronics generate heat when controlling operations of the air conditioning unit, and wherein the heat generated by the electronics is provided to the internal portion of the building.
[0056] Embodiment 2. The air conditioning unit of embodiment 1, wherein the indoor portion comprises a blower configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
[0057] Embodiment 3. The air conditioning unit of embodiment 1 or 2, wherein the indoor portion comprises an air inlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
[0058] Embodiment 4. The air conditioning unit of any one of embodiments 1 to 3, wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
[0059] Embodiment 5. The air conditioning unit of any one of embodiments 1 to 4, wherein the indoor portion comprises a fan configured to draw air past the electronics to extract heat generated by the electronics. [0060] Embodiment 6. The air conditioning unit of any one of embodiments 1 to 5, wherein the fan is configured to draw air past the electronics and to the blower.
[0061] Embodiment 7. The air conditioning unit of any one of embodiments 1 to 6, wherein the fan is configured to draw air past the electronics and through the indoor heat exchanging coil.
[0062] Embodiment 8. An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil; and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises a fan and a heat sink associated with electronics, and wherein the fan is configured to draw air past the heat sink to remove heat from the heat sink.
[0063] Embodiment 9. The air conditioning unit of embodiment 8, wherein the indoor portion comprises a blower configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
[0064] Embodiment 10. The air conditioning unit of embodiment 8 or 9, wherein the indoor portion comprises an air inlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
[0065] Embodiment 11. The air conditioning unit of any one of embodiments 8 to 10, wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
[0066] Embodiment 12. The air conditioning unit of any one of embodiments 8 to 11, wherein the fan is configured to draw air past the heat sink and to the blower.
[0067] Embodiment 13. The air conditioning unit of any one of embodiments 8 to 12, wherein the fan is configured to draw air past the heat sink and through the indoor heat exchanging coil.
[0068] Embodiment 14. An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil; and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises a blower and a heat source separate from the indoor heat exchanging coil, wherein the heat source is configured to generate heat, and wherein the blower is configured to provide the heat from the heat source to the internal portion of the building.
[0069] Embodiment 15. The air conditioning unit of embodiment 14, wherein blower is configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
[0070] Embodiment 16. The air conditioning unit of embodiment 14 or 15, wherein the indoor portion comprises an air inlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
[0071] Embodiment 17. The air conditioning unit of any one of embodiments 14 to 16, wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
[0072] Embodiment 18. The air conditioning unit of any one of embodiments 14 to 17, wherein the indoor portion comprises a fan configured to draw air past the heat source to extract the heat from the heat source.
[0073] Embodiment 19. The air conditioning unit of any one of embodiments 14 to 18, wherein the fan is configured to draw air past the heat source and to the blower.
[0074] Embodiment 20. The air conditioning unit of any one of embodiments 14 to 19, wherein the fan is configured to draw air past the heat source and through the indoor heat exchanging coil.
[0075] Embodiment 21. An air conditioning unit comprising the combination of any one of embodiments 1 to 20.
[0076] While the present disclosure has been described in connection with a plurality of exemplary aspects, as illustrated in the various figures and discussed above, it is understood that other similar aspects can be used, or modifications and additions can be made to the described subject matter for performing the same function of the present disclosure without deviating therefrom. In this disclosure, methods and compositions were described according to aspects of the presently disclosed subject matter. But other equivalent methods or compositions to these described aspects are also contemplated by the teachings herein. Therefore, the present disclosure should not be limited to any single aspect, but rather construed in breadth and scope in accordance with the appended claims.
[0077] Moreover, the various diagrams and figures presented herein are for illustrative purposes and are not to be considered exhaustive. That is, the systems described herein can include one or more additional components, such as various valves, expansions tanks, and the like, as will be appreciated by one having ordinary skill in the art.

Claims

CLAIMS That which is claimed is:
1. An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil: and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises electronics configured to control operations of the air conditioning unit, wherein the electronics generate heat when controlling operations of the air conditioning unit, and wherein the heat generated by the electronics is provided to the internal portion of the building.
2. The air conditioning unit of claim 1 , wherein the indoor portion comprises a blower configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
3 The air conditioning unit of claim 1 , wherein the indoor portion comprises an air inlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
4. The air conditioning unit of claim 1 , wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
5. The air conditioning unit of claim 1, wherein the indoor portion comprises a fan configured to draw air past the electronics to extract heat generated by the electronics.
6. The air conditioning unit of claim 5, wherein the fan is configured to draw air past the electronics and to the blower.
7. The air conditioning unit of claim 5, wherein the fan is configured to draw air past the electronics and through the indoor heat exchanging coil.
8. An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil: and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises a fan and a heat sink associated with electronics, and wherein the fan is configured to draw air past the heat sink to remove heat from the heat sink.
9. The air conditioning unit of claim 8, wherein the indoor portion comprises a blower configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
10. The air conditioning unit of claim 8, wherein the indoor portion comprises an air inlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
11. The air conditioning unit of claim 8, wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
12. The air conditioning unit of claim 9, wherein the fan is configured to draw air past the heat sink and to the blower.
13. The air conditioning unit of claim 8, wherein the fan is configured to draw air past the heat sink and through the indoor heat exchanging coil.
14. An air conditioning unit for use in an opening of a building, the air conditioning unit comprising: an indoor portion configured to be positioned within an internal portion of the building and having an indoor heat exchanging coil; and an outdoor portion configured to be positioned about an external portion of the building and having an outdoor heat exchanging coil, wherein the indoor portion comprises a blower and a heat source separate from the indoor heat exchanging coil, wherein the heat source is configured to generate heat, and wherein the blower is configured to provide the heat from the heat source to the internal portion of the building.
15. The air conditioning unit of claim 14, wherein blower is configured to draw air into the indoor portion and blow air out of the indoor portion and into the internal portion of the building.
16. The air conditioning unit of claim 14, wherein the indoor portion comprises an air mlet configured to receive air from the internal portion of the building and an air outlet configured to provide air to the internal portion.
17. The air conditioning unit of claim 14, wherein the indoor portion comprises a filter configured to filter air entering the indoor portion.
18. The air conditioning unit of claim 14, wherein the indoor portion comprises a fan configured to draw air past the heat source to extract the heat from the heat source.
19. The air conditioning unit of claim 18, wherein the fan is configured to draw air past the heat source and to the blower.
20. The air conditioning unit of claim 18, wherein the fan is configured to draw air past the heat source and through the indoor heat exchanging coil.
PCT/US2023/015292 2022-03-16 2023-03-15 Supplemental heat source in self-contained heat pump room conditioning units WO2023177737A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
US202263320477P 2022-03-16 2022-03-16
US63/320,477 2022-03-16

Publications (1)

Publication Number Publication Date
WO2023177737A1 true WO2023177737A1 (en) 2023-09-21

Family

ID=88024149

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/US2023/015292 WO2023177737A1 (en) 2022-03-16 2023-03-15 Supplemental heat source in self-contained heat pump room conditioning units

Country Status (1)

Country Link
WO (1) WO2023177737A1 (en)

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002317958A (en) * 2001-04-20 2002-10-31 Hitachi Ltd Integrated air conditioner
US20190154277A1 (en) * 2017-11-21 2019-05-23 Haier Us Appliance Solutions, Inc. Fan assembly for a packaged terminal air conditioner unit
US20200109876A1 (en) * 2018-03-05 2020-04-09 Gd Midea Air-Conditioning Equipment Co., Ltd. Window air conditioner

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002317958A (en) * 2001-04-20 2002-10-31 Hitachi Ltd Integrated air conditioner
US20190154277A1 (en) * 2017-11-21 2019-05-23 Haier Us Appliance Solutions, Inc. Fan assembly for a packaged terminal air conditioner unit
US20200109876A1 (en) * 2018-03-05 2020-04-09 Gd Midea Air-Conditioning Equipment Co., Ltd. Window air conditioner

Similar Documents

Publication Publication Date Title
CA2761225C (en) Air conditioning device utilizing temperature differentiation of exhausted gas to even temperature of external heat exchanger
JP5478185B2 (en) Air conditioning system
CN110726174B (en) Kitchen air conditioning system
US11073301B2 (en) Heat pump with integrated energy recovery ventilator (ERV)
US11280538B2 (en) Bifunctional compression refrigerator
JPWO2002077535A1 (en) Air conditioner and installation method thereof
JP2003218572A (en) Method and device for radiating heat from outdoor apparatus
US5913723A (en) Process and apparatus for air conditioning and/or heating, especially for apartment buildings
KR20050000367A (en) Outdoor unit installation system for airconditioner
JP5123018B2 (en) Air conditioner
JP2828835B2 (en) Integrated air conditioner
WO2023177737A1 (en) Supplemental heat source in self-contained heat pump room conditioning units
JPH058635A (en) Air-conditioning device for vehicle
US20020092313A1 (en) Package terminal/split unit air conditioning
JP2005114274A (en) Air conditioner
CN213983805U (en) Outdoor air conditioner
KR101708838B1 (en) A Airconditioner for Communication Device Rack in Computer Room and A Cooling System
JP2016161205A (en) Heat source unit of refrigeration device
CN111412541A (en) Multifunctional integrated air conditioner
US11739953B2 (en) Air conditioning appliance and make-up air assembly
US20220333790A1 (en) Air conditioning appliance and make-up air assembly
KR200193266Y1 (en) Devices for constant temperature and constant humidi ty to builit-in type
JP2780930B2 (en) Outside air treatment equipment
JP2791711B2 (en) Air conditioner
JP2570932B2 (en) Air conditioning unit

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 23771369

Country of ref document: EP

Kind code of ref document: A1