WO2023173588A1 - Construction method for splay cable sleeve of suspension bridge - Google Patents

Construction method for splay cable sleeve of suspension bridge Download PDF

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Publication number
WO2023173588A1
WO2023173588A1 PCT/CN2022/095283 CN2022095283W WO2023173588A1 WO 2023173588 A1 WO2023173588 A1 WO 2023173588A1 CN 2022095283 W CN2022095283 W CN 2022095283W WO 2023173588 A1 WO2023173588 A1 WO 2023173588A1
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WIPO (PCT)
Prior art keywords
loose
cable
saddle body
loose rope
casing
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PCT/CN2022/095283
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French (fr)
Chinese (zh)
Inventor
赵东黎
梁辉
李桐
朱东明
付小莲
张园华
任华焘
周辉
徐新学
龚士平
焦剑英
黄剑宇
郭文晔
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中铁九桥工程有限公司
中铁高新工业股份有限公司
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Publication of WO2023173588A1 publication Critical patent/WO2023173588A1/en

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    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D21/00Methods or apparatus specially adapted for erecting or assembling bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D11/00Suspension or cable-stayed bridges
    • E01D11/02Suspension bridges
    • EFIXED CONSTRUCTIONS
    • E01CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
    • E01DCONSTRUCTION OF BRIDGES, ELEVATED ROADWAYS OR VIADUCTS; ASSEMBLY OF BRIDGES
    • E01D19/00Structural or constructional details of bridges
    • E01D19/16Suspension cables; Cable clamps for suspension cables ; Pre- or post-stressed cables

Definitions

  • the present invention relates to the technical field of bridge erection, and specifically to a construction method of loose cable sets for a suspension bridge.
  • suspension bridges are increasingly used.
  • the installation accuracy of the loose cable sleeve has a great influence on the overall linear shape of the main cable, which directly affects the stress of the entire bridge.
  • the sling sling is in the shape of a trumpet as a whole, and is assembled from the upper saddle body of the sling sling and the lower saddle body of the sling sling. Since the loose rope sleeve has a certain length, there is upward and outward tension when the main cable strands are inserted into the saddle, which inevitably leads to the enlargement of the main cable's transverse diameter.
  • the existing construction methods of loose rope casings mostly use steel plate lattice structures to restrain the diverging main cable strands.
  • the present invention provides a construction method of loose cable sleeves for a suspension bridge to solve one of the above problems.
  • the construction method of loose cable sleeves for suspension bridges of the present invention includes:
  • Limiting restraint frames are installed at the front end, rear end of the lower saddle body of the loose rope casing, the IP point of the cable saddle, and the midpoint between the IP point of the cable saddle and the rear end;
  • the upper saddle body of the loose rope cover is installed on the lower saddle body of the loose rope cover, and the clearance rate between the upper saddle body of the loose rope cover and the lower saddle body of the loose rope cover reaches the standard.
  • the installation of the lower saddle body of the loose rope sleeve includes:
  • tightening the transverse diameter of the main cable includes:
  • the transverse diameter of the main cable is tightened by the tightening system until the IP point of the cable saddle and the limiting restraint frame and the main cable are located at the midpoint between the IP point of the cable saddle and the rear end. Detach.
  • the jacking system includes a reverse frame and a plurality of jacks, and installing the jacking system includes:
  • a plurality of the jacks are arranged on the reverse frame at intervals along the length direction of the lower saddle body of the loose rope sleeve to tighten the main cable.
  • the transverse diameter of the main cable is tightened by the tightening system until the cable saddle IP point and the limiting restraint frame at the midpoint between the cable saddle IP point and the rear end are
  • the main cable detachment includes:
  • the transverse diameters of the main cables on the tightening side span side and the main cables on the anchor span side include:
  • the tightener is stretched according to preset rules until the transverse diameters of the main cables on the edge span side and the main cables on the anchor span side meet the design requirements.
  • the tensioning of the tightener according to preset rules includes:
  • the upper row of tie rods and the lower row of tie rods of the tightener are synchronously stretched multiple times, and the force value increases each time.
  • the step of installing the upper saddle body of the loose rope casing on the lower saddle body of the loose rope casing, and making the gap ratio between the upper saddle body of the loose rope casing and the lower saddle body of the loose rope casing meet the standard includes: :
  • the pull-down system includes a plurality of first pull rods and a through-hole jack matching the first pull rods;
  • the installation of the pull-down system and the step-by-step pull-down of the upper saddle body of the loose rope sleeve to the preset position through the pull-down system include:
  • the plurality of first pull rods are arranged symmetrically with respect to the center line of the main cable and penetrated through the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve; the third One end of a pull rod is limited to the lower saddle body of the loose rope sleeve, and the other end is installed in conjunction with the through-hole jack;
  • the first tension rod is stretched by the through-hole jack to realize the pull-down of the upper saddle body of the loose rope sleeve; during the process of pulling down the upper saddle body of the loose rope sleeve, multiple installations are carried out in stages.
  • a second pull rod the second pull rod is passed through the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve and limits the position;
  • the stepwise installation of multiple second tie rods includes:
  • the third saddle body is installed on one end of the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve toward the side span of the suspension bridge.
  • the second tie rod is installed in the middle part of the body; wherein, along the direction from the side span of the suspension bridge to the anchor span, the first area and the second area are arranged in sequence.
  • the transverse diameter can be regarded as the second transverse diameter limit of the main cable; at this time, due to the second transverse diameter limit of the main cable, the cable saddle IP point and the midpoint between the cable saddle IP point and the rear end can be removed position of the limit restraint to avoid interfering with the installation of the upper saddle body of the loose rope sleeve; then install the upper saddle body of the loose rope sleeve on the lower saddle body of the loose rope sleeve, and make the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve The gap rate reached the standard, and the construction of the loose rope casing was finally completed.
  • the invention limits the transverse diameter when and after the main cable is inserted into the saddle, which can avoid interfering with the assembly of the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve, and ensures the accurate and smooth installation of the upper saddle body of the loose rope sleeve. Improved the installation efficiency of loose slings.
  • Figure 1 is a schematic flow diagram of an embodiment of the construction method of loose cable sleeves for suspension bridges in the present invention
  • Figure 2 is a schematic structural diagram of an embodiment of the position-limiting restraint frame of the present invention.
  • Figure 3 is a schematic structural diagram of an embodiment of the clamping system in the present invention.
  • Figure 4 is a schematic structural diagram of an embodiment of the lower saddle body of the loose rope lanyard according to the present invention.
  • Figure 5 is a schematic diagram of the assembly of the upper saddle body of the loose rope cover and the lower saddle body of the loose rope cover according to the present invention.
  • loose cable sleeves mainly play the role of dispersing the main cable strands to facilitate the anchoring of the main cable;
  • the IP point of the cable saddle is the intersection position of the center line of the main cable in the cable saddle.
  • the construction method of loose cable sleeves for suspension bridges includes the following steps:
  • the lower saddle body 6 of the loose cable casing is first installed, and the front end, rear end, cable saddle IP point and cable casing of the lower saddle body 6 of the loose cable casing are installed.
  • the cable saddle IP point and the limit restraint frame 1 at the midpoint between the cable saddle IP point and the rear end can be removed to avoid interfering with the installation of the loose rope sleeve upper saddle body 5; then install the loose rope sleeve upper saddle body 5 on the loose rope sleeve Lower saddle body 6, and make the gap ratio between the upper saddle body 5 of the loose rope casing and the lower saddle body 6 of the loose rope casing reach the standard, and finally complete the construction of the loose rope casing.
  • the present invention limits the transverse diameter when and after the main cable is inserted into the saddle, which can avoid interfering with the assembly of the upper saddle body 5 of the loose rope casing and the lower saddle body 6 of the loose rope casing, and ensures the accuracy of the upper saddle body 5 of the loose rope casing Smooth installation improves the installation efficiency of loose slings.
  • step S100 the following steps are included:
  • step S101 the embedded parts of the anchor pier gantry 2 need to be pre-embedded in order to install the anchor pier gantry 2, which can be used for the upper saddle body 5 of the loose rope sleeve and the lower saddle of the loose rope sleeve.
  • Body 6 hoisting, translation and positioning and other processes.
  • the limit restraint frame 1 includes a limit steel plate 11 and a profile steel bracket 12.
  • the profile steel bracket 12 is used to connect the anchor pier mast 2, and the two limit steel plates 11 The intervals are arranged on the steel bracket 12.
  • the limit steel plate 11 is a 1/4 arc steel plate.
  • the aperture of the arc should be processed to be 5mm smaller than the radius R of the inner opening of the loose rope casing section, and the two arc steel plates should be reserved in the middle just above the lower saddle body 6 of the loose rope casing.
  • the opening is 60mm wider than the diameter d of a single main cable strand. On the one hand, it can facilitate the entry of the main cable strand into the anchor. On the other hand, it can limit the transverse diameter of the main cable strand and control the porosity of the entire main cable.
  • the loose rope sleeve is in the form of a bell mouth, with no saddle groove inside and a smooth inner wall.
  • a limit restraint frame 1 is used at the front end, rear end of the lower saddle body 6 of the loose rope casing, the cable saddle IP point and the midpoint between the cable saddle IP point and the rear end, which can better constrain the arrangement of the main cable strands in the loose rope casing. cloth to avoid stringing and drumming between the main cable strands, and reduce the gaps between the main cable strands to facilitate the installation of the saddle body 5 on the subsequent loose rope sleeves.
  • step S400 tightening the transverse diameter of the main cable includes:
  • step S401 includes: installing a tightener on the main cable on the side span side and the main cable on the anchor span side; tensioning the tightener according to preset rules until the main cable on the side span side and the anchor span side The transverse diameter of the main cable meets the design requirements.
  • tensioning the tightener according to the preset rules includes: synchronously applying force to the upper row of tie rods and the lower row of tie rods of the tightener multiple times, and the force value increases each time.
  • the tightener consists of two sets of clamping components. Both sets of clamping components are pierced by 2 rows of 3 ⁇ 25mm precision-rolled threads, and are pulled by a hydraulic through-hole jack, from 20% ⁇ 40% ⁇ 60% ⁇ 80% ⁇ 100%, each level increases by 20%, and the maximum side span side clamping load is 30.5t.
  • the main cable needs to be temporarily protected, and a rubber pad is used at the clamping position to prevent the main cable from being pinched.
  • the main cable needs to be observed. If the main cable is damaged, the load must be unloaded immediately, and the change in the transverse diameter of the main cable must be observed until the transverse diameter of the main cable meets the requirements after tensioning.
  • step S401 it also includes: using calipers to clamp the main cable protective steel belt and installing temporary auxiliary cable clamps.
  • the temporary auxiliary cable clamp is the permanent cable clamp of the bridge.
  • the temporary auxiliary cable clamp is located between the tightener on the side span side and the loose rope sleeve. It is installed after the tightener on the side span side tightens the main cable.
  • the loose rope sleeve After the upper saddle body 5 is installed in place, it is removed and transferred to the permanent cable clamp position.
  • the jacking system includes a reverse frame 3 and multiple jacks 4.
  • Installing the jacking system includes: installing the reverse frame 3; and arranging multiple jacks 4 at intervals along the length direction of the lower saddle body 6 of the loose rope casing. On the reverse frame 3, tighten the main cable.
  • the entire reaction frame is vertical to the bottom surface of the loose rope sleeve, and includes a cross beam 31, a support beam 32, a back beam 34, a first diagonal brace 33 and a second diagonal brace.
  • Two support beams 32 The upper ends of the two support beams 32 are connected by cross beams 31.
  • Each support beam 32 is provided with a first diagonal brace 33 and a second diagonal brace.
  • the first diagonal brace 33 is provided on the end surfaces of the two support beams 32 that are away from each other for connecting with the support piers.
  • the top-rotating cable saddle is connected, and the second diagonal brace is provided for fixing with the side wall of the loose cable saddle pier.
  • a back beam 34 is provided at the lower end of the end surface of each support beam 32 that is away from each other.
  • the two back beams 34 are formed into a pair of pulleys through precision-rolled threaded rods.
  • the upper saddle body 5 of the loose rope sleeve needs to be placed above the lower saddle body 6 of the loose rope sleeve to prevent the upper saddle body 5 of the loose rope sleeve from being unable to be in place after the connection of the cross beam 31 is completed.
  • the beam 31 is welded as a whole. After completion, the loose rope can be put on the saddle body 5 and hung on the cross beam 31 for installation and lowering.
  • the lower saddle body 6 of the loose rope sleeve is provided with two slotted structures 61 at intervals; the upper saddle body 5 of the loose rope sleeve is provided at intervals.
  • the jacks 4 of the tightening system tighten the main cable from the two slotted structures 61 and from the middle of the two slotted structures 61 respectively.
  • step S403 includes:
  • the tightening operation sequence is gradually carried out from the suspension bridge side span to the anchor span.
  • start the jack 4 at the first slotted structure 61 preload it to 25% of the design load (50t), and then start the first slotted structure.
  • Jack 4 between structure 61 and the second slotted structure 61 to 12.5% of the design load (50t)
  • the side span shall be loaded and tightened according to 10% and the anchor span shall be 5% until the cable saddle IP point and the limit restraint frame 1 at the midpoint of the cable saddle IP point and the rear end. Detached from the main cable.
  • step S600 includes the following steps:
  • the pull-down system includes a plurality of first pull rods and a through-hole jack matching the first pull rods; step S601 includes:
  • first pull rods Install a plurality of first pull rods; the plurality of first pull rods are arranged symmetrically with respect to the center line of the main cable and penetrate the upper saddle body 5 of the loose rope sleeve and the lower saddle body 6 of the loose rope sleeve; one end of the first pull rod is limited to the loose rope Put down the saddle body 6, and install the other end with the through-hole jack;
  • the first tension rod is stretched by a through-hole jack to realize the pull-down of the upper saddle body 5 of the loose rope sleeve; during the pull-down process of the upper saddle body 5 of the loose rope sleeve, multiple second tension rods 7 are gradually installed in stages.
  • the two tie rods 7 are passed through the upper saddle body 5 of the loose rope casing and the lower saddle body 6 of the loose rope casing and are limited in position;
  • the stepwise installation of the plurality of second tie rods 7 includes: the stepwise installation of the plurality of second tie rods 7 includes: when the saddle body 5 of the loose rope sleeve is pulled down to a position where the second tie rod 7 can be installed, the stepwise installation of the plurality of second tie rods 7 includes: The second tie rod 7 is installed at one end of the suspension bridge side span on the upper saddle body 5 of the loose rope sleeve and the lower saddle body 6 of the loose rope sleeve; the upper saddle body 5 of the loose rope sleeve is pulled down to the first area of the lower saddle body 6 of the loose rope sleeve.
  • a second tie rod 7 is installed on one end of the loose rope casing upper saddle body 5 and the loose rope casing lower saddle body 6 toward the anchor span of the suspension bridge; the loose rope casing upper saddle body 5 is pulled down to be in contact with the loose rope casing lower saddle.
  • the top cone at the second area of the body 6 conflicts, install the second tie rod 7 in the middle part of the upper saddle body 5 of the loose rope sleeve and the lower saddle body 6 of the loose rope sleeve; wherein, along the direction of the side span of the suspension bridge to the anchor span
  • the first area and the second area are set in sequence.
  • the first area is where the lower saddle body 6 of the loose rope cover faces the slotted structure 61 of the side span of the suspension bridge
  • the second area is the position between the two slotted structures 61 of the lower saddle body 6 of the loose rope cover.

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  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Bridges Or Land Bridges (AREA)

Abstract

A construction method for a splay cable sleeve of a suspension bridge. The method comprises: mounting a splay cable sleeve lower saddle body (6); mounting limiting constraint frames (1) at the front end and the rear end of the splay cable sleeve lower saddle body (6), a cable saddle IP point, and a midpoint position between the cable saddle IP point and the rear end; erecting a main cable, and carrying out initial positioning by means of the splay cable sleeve lower saddle body (6) and the limiting constraint frames (1); tightening the transverse diameter of the main cable after the main cable is totally erected; removing the limiting constraint frames (1) at the cable saddle IP point and the midpoint position between the cable saddle IP point and the rear end; and mounting a splay cable sleeve upper saddle body (5) on the splay cable sleeve lower saddle body (6), such that a clearance rate of the splay cable sleeve upper saddle body (5) and the splay cable sleeve lower saddle body (6) reach a standard. When and after the main cable is put into a saddle, the transverse diameter thereof is limited, such that the interference on the assembly of the splay cable sleeve upper saddle body (5) and the splay cable sleeve lower saddle body (6) can be avoided. Therefore, it is ensured that the splay cable sleeve upper saddle body (5) is mounted precisely and smoothly, and the mounting efficiency of a splay cable sleeve is improved.

Description

一种悬索桥散索套施工方法A kind of construction method of loose cable sleeves for suspension bridges 技术领域Technical field
本发明涉及桥梁架设技术领域,具体而言,涉及一种悬索桥散索套施工方法。The present invention relates to the technical field of bridge erection, and specifically to a construction method of loose cable sets for a suspension bridge.
背景技术Background technique
随着桥梁的发展,悬索桥的应用越来越多。散索套作为悬索桥重要的传力结构之一,其安装的精度对主缆的整体线形影响很大,直接影响着全桥的受力。With the development of bridges, suspension bridges are increasingly used. As one of the important force transmission structures of the suspension bridge, the installation accuracy of the loose cable sleeve has a great influence on the overall linear shape of the main cable, which directly affects the stress of the entire bridge.
散索套整体呈喇叭状,其是由散索套上鞍体和散索套下鞍体拼装形成。由于散索套具有一定的长度,主缆索股入鞍时均存在向上、向外的张力,不可避免会产生主缆横径变大的现象。现有散索套的施工方式大多采用钢板格构来约束发散的主缆索股,然而此种方式很难约束主缆索股,导致散索套上鞍体和散索套下鞍体拼装困难;且即使强行完成了散索套的安装,其大多会导致主缆线型不符合要求,需要多次进行调整,带来不便。The sling sling is in the shape of a trumpet as a whole, and is assembled from the upper saddle body of the sling sling and the lower saddle body of the sling sling. Since the loose rope sleeve has a certain length, there is upward and outward tension when the main cable strands are inserted into the saddle, which inevitably leads to the enlargement of the main cable's transverse diameter. The existing construction methods of loose rope casings mostly use steel plate lattice structures to restrain the diverging main cable strands. However, this method is difficult to restrain the main cable strands, making it difficult to assemble the upper saddle body of the loose rope casing and the lower saddle body of the loose rope casing; and Even if the installation of the loose sling is forcibly completed, most of it will cause the main cable type to not meet the requirements, requiring multiple adjustments, causing inconvenience.
发明内容Contents of the invention
鉴于上述问题,本发明提供一种悬索桥散索套施工方法,以解决上述问题中的一个。In view of the above problems, the present invention provides a construction method of loose cable sleeves for a suspension bridge to solve one of the above problems.
为达到上述目的,本发明的悬索桥散索套施工方法,包括:In order to achieve the above objectives, the construction method of loose cable sleeves for suspension bridges of the present invention includes:
安装散索套下鞍体;Install the lower saddle body of the loose rope sleeve;
在所述散索套下鞍体的前端、后端、索鞍IP点以及所述索鞍IP点与所述后端的中点位置安装限位约束架;Limiting restraint frames are installed at the front end, rear end of the lower saddle body of the loose rope casing, the IP point of the cable saddle, and the midpoint between the IP point of the cable saddle and the rear end;
架设主缆,并通过所述散索套下鞍体和所述限位约束架初步定位;Set up the main cable and preliminarily position it through the lower saddle body of the loose rope sleeve and the limiting restraint frame;
在所述主缆全部架设完成后,收紧所述主缆的横径;After all the main cables are erected, tighten the transverse diameter of the main cables;
拆除所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架;Remove the cable saddle IP point and the limiting restraint frame at the midpoint between the cable saddle IP point and the rear end;
将所述散索套上鞍体安装于所述散索套下鞍体,并使所述散索套上鞍体和所述散索套下鞍体的间隙率达标。The upper saddle body of the loose rope cover is installed on the lower saddle body of the loose rope cover, and the clearance rate between the upper saddle body of the loose rope cover and the lower saddle body of the loose rope cover reaches the standard.
可选地,所述安装散索套下鞍体包括:Optionally, the installation of the lower saddle body of the loose rope sleeve includes:
浇筑混凝土基础,并预埋设有散索套预埋件槽的预埋件;Pour the concrete foundation and embed the embedded parts with embedded parts slots for loose cable sets;
将所述散索套下鞍体安装至所述散索套预埋件槽内,斜度同成桥时散索套的斜度;且在所述散索套预埋件槽内布置限位挡块,以限制所述散索套下鞍体在所述散索套预埋件槽内滑动。Install the lower saddle body of the loose rope casing into the groove of the embedded parts of the loose rope casing, with the slope being the same as the slope of the loose rope casing when forming a bridge; and arrange a limit in the groove of the embedded parts of the loose rope casing Stopper to restrict the lower saddle body of the loose rope sleeve from sliding in the groove of the embedded part of the loose rope sleeve.
可选地,所述收紧所述主缆的横径包括:Optionally, tightening the transverse diameter of the main cable includes:
收紧边跨侧的所述主缆以及锚跨侧的所述主缆的横径;Tighten the transverse diameters of the main cables on the side span side and the main cables on the anchor span side;
当所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架未与所述主缆脱离时,安装顶紧系统;When the cable saddle IP point and the limiting restraint frame at the midpoint between the cable saddle IP point and the rear end are not separated from the main cable, install a tightening system;
通过所述顶紧系统收紧所述主缆的横径,直至所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架与所述主缆脱离。The transverse diameter of the main cable is tightened by the tightening system until the IP point of the cable saddle and the limiting restraint frame and the main cable are located at the midpoint between the IP point of the cable saddle and the rear end. Detach.
可选地,所述顶紧系统包括反向架和多个千斤顶,所述安装所述顶紧系统包括:Optionally, the jacking system includes a reverse frame and a plurality of jacks, and installing the jacking system includes:
安装所述反向架;Install the reverse rack;
将多个所述千斤顶沿着所述散索套下鞍体的长度方向间隔设置于所述反向架上,以顶紧所述主缆。A plurality of the jacks are arranged on the reverse frame at intervals along the length direction of the lower saddle body of the loose rope sleeve to tighten the main cable.
可选地,所述通过顶紧系统收紧所述主缆的横径,直至所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架与所述主缆脱离包括:Optionally, the transverse diameter of the main cable is tightened by the tightening system until the cable saddle IP point and the limiting restraint frame at the midpoint between the cable saddle IP point and the rear end are The main cable detachment includes:
沿着悬索桥边跨至锚跨的方向上,先启动一部分所述千斤顶对所述主缆施力,再启动一部分所述千斤顶对所述主缆施力;Along the direction from the side span of the suspension bridge to the anchor span, first start a part of the jacks to exert force on the main cable, and then start a part of the jacks to exert force on the main cable;
重复上述步骤,直至所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架与所述主缆脱离。Repeat the above steps until the cable saddle IP point and the limiting restraint frame at the midpoint between the cable saddle IP point and the rear end are separated from the main cable.
可选地,所述收紧边跨侧的所述主缆以及锚跨侧的所述主缆的横径包括:Optionally, the transverse diameters of the main cables on the tightening side span side and the main cables on the anchor span side include:
在边跨侧的所述主缆以及锚跨侧的所述主缆安装收紧器;Install tighteners on the main cables on the side span side and the main cables on the anchor span side;
按照预设规则张拉所述收紧器,直至边跨侧的所述主缆以及锚跨侧的所述主缆的横径满足设计要求。The tightener is stretched according to preset rules until the transverse diameters of the main cables on the edge span side and the main cables on the anchor span side meet the design requirements.
可选地,所述按照预设规则张拉所述收紧器包括:Optionally, the tensioning of the tightener according to preset rules includes:
对所述收紧器的上排拉杆和下排拉杆同步进行多次施力张拉,且每次的施力值递增。The upper row of tie rods and the lower row of tie rods of the tightener are synchronously stretched multiple times, and the force value increases each time.
可选地,所述将所述散索套上鞍体安装于所述散索套下鞍体,并使所述 散索套上鞍体和所述散索套下鞍体的间隙率达标包括:Optionally, the step of installing the upper saddle body of the loose rope casing on the lower saddle body of the loose rope casing, and making the gap ratio between the upper saddle body of the loose rope casing and the lower saddle body of the loose rope casing meet the standard includes: :
安装下拉系统,并通过所述下拉系统逐步下拉所述散索套上鞍体至预设位置;Install a pull-down system, and gradually pull down the upper saddle body of the loose rope sleeve to the preset position through the pull-down system;
拆除所述顶紧系统,调整所述散索套上鞍体和所述散索套下鞍体之间的距离,直至所述散索套上鞍体和所述散索套下鞍体的间隙率达标。Remove the tightening system and adjust the distance between the upper saddle body of the loose rope casing and the lower saddle body of the loose rope casing until the gap between the upper saddle body of the loose rope casing and the lower saddle body of the loose rope casing is The rate meets the target.
可选地,所述下拉系统包括多个第一拉杆和与所述第一拉杆配套的穿心千斤顶;Optionally, the pull-down system includes a plurality of first pull rods and a through-hole jack matching the first pull rods;
所述安装下拉系统,并通过所述下拉系统逐步下拉所述散索套上鞍体至预设位置包括:The installation of the pull-down system and the step-by-step pull-down of the upper saddle body of the loose rope sleeve to the preset position through the pull-down system include:
安装多个第一拉杆;多个所述第一拉杆相对于所述主缆的中心线对称设置并穿设于所述散索套上鞍体和所述散索套下鞍体;所述第一拉杆的一端限位于所述散索套下鞍体,另一端与所述穿心千斤顶配合安装;Install a plurality of first pull rods; the plurality of first pull rods are arranged symmetrically with respect to the center line of the main cable and penetrated through the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve; the third One end of a pull rod is limited to the lower saddle body of the loose rope sleeve, and the other end is installed in conjunction with the through-hole jack;
通过所述穿心千斤顶对所述第一拉杆进行张拉,以实现对所述散索套上鞍体的下拉;在所述散索套上鞍体的下拉过程中,分阶段逐步安装多个第二拉杆,所述第二拉杆穿设于所述散索套上鞍体和所述散索套下鞍体并进行限位;The first tension rod is stretched by the through-hole jack to realize the pull-down of the upper saddle body of the loose rope sleeve; during the process of pulling down the upper saddle body of the loose rope sleeve, multiple installations are carried out in stages. a second pull rod, the second pull rod is passed through the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve and limits the position;
拆除所述下拉系统,并在所述散索套上鞍体和所述散索套下鞍体拆除所述第一拉杆的位置安装所述第二拉杆并进行限位;Remove the pull-down system, and install and limit the second pull rod at the position where the first pull rod is removed from the upper saddle body of the loose lanyard and the lower saddle body of the loose lanyard;
对所有所述第二拉杆进行拧紧作业,直至所述散索套上鞍体下拉至预设位置。Tighten all the second tie rods until the upper saddle body of the loose rope sleeve is pulled down to the preset position.
可选地,所述分阶段逐步安装多个第二拉杆包括:Optionally, the stepwise installation of multiple second tie rods includes:
在所述散索套上鞍体下拉至所述第二拉杆能够安装的位置时,在所述散索套上鞍体和所述散索套下鞍体朝向悬索桥边跨的一端安装所述第二拉杆;When the upper saddle body of the loose rope sleeve is pulled down to a position where the second pull rod can be installed, the third saddle body is installed on one end of the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve toward the side span of the suspension bridge. Two tie rods;
在所述散索套上鞍体下拉至与位于所述散索套上鞍体第一区域处的顶锥冲突时,在所述散索套上鞍体和所述散索套下鞍体朝向悬索桥锚跨的一端安装所述第二拉杆;When the upper saddle body of the loose rope set is pulled down to collide with the top cone located at the first area of the upper saddle body of the loose rope set, the upper saddle body of the loose rope set and the lower saddle body of the loose rope set face toward The second tie rod is installed at one end of the anchor span of the suspension bridge;
在所述散索套上鞍体下拉至与位于所述散索套上鞍体顶锥第二区域处的顶锥冲突时,在所述散索套上鞍体和所述散索套下鞍体的中间部分安装所述第二拉杆;其中,沿着悬索桥的边跨至锚跨的方向上,所述第一区域和所 述第二区域依次设置。When the upper saddle body of the loose rope casing is pulled down to conflict with the top cone located at the second area of the top cone of the upper saddle body of the loose rope casing, the upper saddle body of the loose rope casing and the lower saddle of the loose rope casing The second tie rod is installed in the middle part of the body; wherein, along the direction from the side span of the suspension bridge to the anchor span, the first area and the second area are arranged in sequence.
相对于现有技术,本发明的有益效果是:Compared with the existing technology, the beneficial effects of the present invention are:
在散索套安装时,先安装散索套下鞍体,并在散索套下鞍体的前端、后端、索鞍IP点以及索鞍IP点与后端的中点位置安装限位约束架;再架设主缆,并通过散索套下鞍体和限位约束架初步定位,其可看作对主缆进行第一次横径限位;在主缆全部架设完成后,收紧主缆的横径,其可看作对主缆进行第二次横径限位;此时由于对主缆进行了第二次横径限位,可以拆除索鞍IP点以及索鞍IP点与后端的中点位置的限位约束架,以避免干扰散索套上鞍体安装;随后将散索套上鞍体安装于散索套下鞍体,并使散索套上鞍体和散索套下鞍体的间隙率达标,最终完成散索套的施工。本发明在主缆入鞍时以及入鞍后分别进行横径限位,能够避免干扰散索套上鞍体与散索套下鞍体的拼装,保证了散索套上鞍体精准顺利安装,提高了散索套的安装效率。When installing the loose rope casing, first install the lower saddle body of the loose rope casing, and install the limit restraint frame at the front end, rear end of the lower saddle body of the loose rope lanyard, the IP point of the cable saddle, and the midpoint between the IP point of the cable saddle and the rear end. ; Then set up the main cable, and initially position it through the lower saddle body of the loose rope sleeve and the limit restraint frame. This can be regarded as the first transverse diameter limit of the main cable; after the main cable is fully erected, tighten the main cable The transverse diameter can be regarded as the second transverse diameter limit of the main cable; at this time, due to the second transverse diameter limit of the main cable, the cable saddle IP point and the midpoint between the cable saddle IP point and the rear end can be removed position of the limit restraint to avoid interfering with the installation of the upper saddle body of the loose rope sleeve; then install the upper saddle body of the loose rope sleeve on the lower saddle body of the loose rope sleeve, and make the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve The gap rate reached the standard, and the construction of the loose rope casing was finally completed. The invention limits the transverse diameter when and after the main cable is inserted into the saddle, which can avoid interfering with the assembly of the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve, and ensures the accurate and smooth installation of the upper saddle body of the loose rope sleeve. Improved the installation efficiency of loose slings.
附图说明Description of the drawings
图1为本发明中悬索桥散索套施工方法一种实施方式的流程示意图;Figure 1 is a schematic flow diagram of an embodiment of the construction method of loose cable sleeves for suspension bridges in the present invention;
图2为本发明中限位约束架处一种实施方式的结构示意图;Figure 2 is a schematic structural diagram of an embodiment of the position-limiting restraint frame of the present invention;
图3为本发明中顶紧系统一种实施方式的结构示意图;Figure 3 is a schematic structural diagram of an embodiment of the clamping system in the present invention;
图4为本发明中散索套下鞍体一种实施方式的结构示意图;Figure 4 is a schematic structural diagram of an embodiment of the lower saddle body of the loose rope lanyard according to the present invention;
图5为本发明中散索套上鞍体和散索套下鞍体组装后示意图。Figure 5 is a schematic diagram of the assembly of the upper saddle body of the loose rope cover and the lower saddle body of the loose rope cover according to the present invention.
附图标记说明:Explanation of reference symbols:
1、限位约束架;11、限位钢板;12、型钢支架;2、支墩门架;3、反向架;31、横梁;32、支撑梁;33、第一斜撑;34、背梁;4、千斤顶;5、散索套上鞍体;6、散索套下鞍体;61、开槽结构;7、第二拉杆。1. Limiting restraint frame; 11. Limiting steel plate; 12. Steel bracket; 2. Pier mast; 3. Reverse frame; 31. Cross beam; 32. Support beam; 33. First diagonal brace; 34. Back Beam; 4. Jack; 5. Upper saddle body of loose rope sleeve; 6. Lower saddle body of loose rope sleeve; 61. Slotted structure; 7. Second tie rod.
具体实施方式Detailed ways
为使本发明的上述目的、特征和优点能够更为明显易懂,下面结合附图对本发明的具体实施例做详细的说明。In order to make the above objects, features and advantages of the present invention more obvious and understandable, specific embodiments of the present invention will be described in detail below with reference to the accompanying drawings.
需要理解的是,在桥梁施工行业中,散索套主要起分散主缆索股便于主缆锚固的作用;索鞍IP点为索鞍中主缆中心线的交点位置。What needs to be understood is that in the bridge construction industry, loose cable sleeves mainly play the role of dispersing the main cable strands to facilitate the anchoring of the main cable; the IP point of the cable saddle is the intersection position of the center line of the main cable in the cable saddle.
如图1所示,本发明实施例的悬索桥散索套施工方法,包括以下步骤:As shown in Figure 1, the construction method of loose cable sleeves for suspension bridges according to the embodiment of the present invention includes the following steps:
S100、安装散索套下鞍体6;S100, install the lower saddle body 6 of the loose rope sleeve;
S200、在散索套下鞍体6的前端、后端、索鞍IP点以及索鞍IP点与后端的中点位置安装限位约束架1;S200. Install the limit restraint frame 1 on the front end, rear end of the lower saddle body 6 of the loose rope sleeve, the IP point of the cable saddle, and the midpoint between the IP point of the cable saddle and the rear end;
S300、架设主缆,并通过散索套下鞍体6和限位约束架1初步定位;S300. Set up the main cable and preliminarily position it through the lower saddle body 6 of the loose rope sleeve and the limit restraint frame 1;
S400、在主缆全部架设完成后,收紧主缆的横径;S400. After all the main cables are installed, tighten the transverse diameter of the main cables;
S500、拆除索鞍IP点以及索鞍IP点与后端的中点位置的限位约束架1;S500. Remove the cable saddle IP point and the limit restraint frame 1 at the midpoint between the cable saddle IP point and the rear end;
S600、将散索套上鞍体5安装于散索套下鞍体6,并使散索套上鞍体5和散索套下鞍体6的间隙率达标。S600. Install the upper saddle body 5 of the loose rope sleeve on the lower saddle body 6 of the loose rope sleeve, and make the gap rate between the upper saddle body 5 of the loose rope sleeve and the lower saddle body 6 of the loose rope sleeve meet the standard.
采用本实施例的悬索桥散索套施工方法,在散索套安装时,先安装散索套下鞍体6,并在散索套下鞍体6的前端、后端、索鞍IP点以及索鞍IP点与后端的中点位置安装限位约束架1;再架设主缆,并通过散索套下鞍体6和限位约束架1初步定位,其可看作对主缆进行第一次横径限位;在主缆全部架设完成后,收紧主缆的横径,其可看作对主缆进行第二次横径限位;此时由于对主缆进行了第二次横径限位,可以拆除索鞍IP点以及索鞍IP点与后端的中点位置的限位约束架1以避免干扰散索套上鞍体5安装;随后将散索套上鞍体5安装于散索套下鞍体6,并使散索套上鞍体5和散索套下鞍体6的间隙率达标,最终完成散索套的施工。本发明在主缆入鞍时以及入鞍后分别进行横径限位,能够避免干扰散索套上鞍体5与散索套下鞍体6的拼装,保证了散索套上鞍体5精准顺利安装,提高了散索套的安装效率。Using the construction method of the loose cable casing of the suspension bridge of this embodiment, when installing the loose cable casing, the lower saddle body 6 of the loose cable casing is first installed, and the front end, rear end, cable saddle IP point and cable casing of the lower saddle body 6 of the loose cable casing are installed. Install the limit restraint frame 1 at the midpoint between the saddle IP point and the rear end; then set up the main cable, and preliminary position it through the lower saddle body 6 of the loose rope sleeve and the limit restraint frame 1. This can be regarded as the first horizontal movement of the main cable. diameter limit; after all the main cables are erected, tighten the transverse diameter of the main cable, which can be regarded as the second transverse diameter limit of the main cable; at this time, due to the second transverse diameter limit of the main cable , the cable saddle IP point and the limit restraint frame 1 at the midpoint between the cable saddle IP point and the rear end can be removed to avoid interfering with the installation of the loose rope sleeve upper saddle body 5; then install the loose rope sleeve upper saddle body 5 on the loose rope sleeve Lower saddle body 6, and make the gap ratio between the upper saddle body 5 of the loose rope casing and the lower saddle body 6 of the loose rope casing reach the standard, and finally complete the construction of the loose rope casing. The present invention limits the transverse diameter when and after the main cable is inserted into the saddle, which can avoid interfering with the assembly of the upper saddle body 5 of the loose rope casing and the lower saddle body 6 of the loose rope casing, and ensures the accuracy of the upper saddle body 5 of the loose rope casing Smooth installation improves the installation efficiency of loose slings.
可选地,在步骤S100中,包括以下步骤:Optionally, in step S100, the following steps are included:
S101、浇筑混凝土基础,并预埋设有散索套预埋件槽的预埋件;S101. Pour the concrete foundation and embed the embedded parts with embedded parts slots for loose cable sets;
S102、将散索套下鞍体6安装至散索套预埋件槽内,斜度同成桥时散索套的斜度;且在散索套预埋件槽内布置限位挡块,以限制散索套下鞍体6在散索套预埋件槽内滑动。S102. Install the lower saddle body 6 of the loose rope casing into the embedded part groove of the loose rope casing. The slope is the same as the slope of the loose rope casing when the bridge is formed; and arrange a limit stop in the embedded part groove of the loose rope casing. To restrict the lower saddle body 6 of the loose lanyard from sliding in the embedded groove of the loose lanyard.
本实施例中,在步骤S101中,还需预埋锚碇支墩门架2预埋件,以便安装锚碇支墩门架2,可用于散索套上鞍体5和散索套下鞍体6吊装、平移和就位等工序。In this embodiment, in step S101, the embedded parts of the anchor pier gantry 2 need to be pre-embedded in order to install the anchor pier gantry 2, which can be used for the upper saddle body 5 of the loose rope sleeve and the lower saddle of the loose rope sleeve. Body 6 hoisting, translation and positioning and other processes.
可选地,在步骤S200中,如图2所示,限位约束架1包括限位钢板11和型钢支架12,型钢支架12用于连接锚碇支墩门架2,两个限位钢板11间隔设置于型钢支架12上。限位钢板11为1/4圆弧钢板,圆弧的孔径应加 工成比散索套断面内口半径R小5mm,且两圆弧钢板应在散索套下鞍体6正上方中部预留比单根主缆索股直径d大60mm宽的敞口,一方面可方便主缆索股进入后入锚,另一方面限制主缆索股横径,控制整个主缆的孔隙率。Optionally, in step S200, as shown in Figure 2, the limit restraint frame 1 includes a limit steel plate 11 and a profile steel bracket 12. The profile steel bracket 12 is used to connect the anchor pier mast 2, and the two limit steel plates 11 The intervals are arranged on the steel bracket 12. The limit steel plate 11 is a 1/4 arc steel plate. The aperture of the arc should be processed to be 5mm smaller than the radius R of the inner opening of the loose rope casing section, and the two arc steel plates should be reserved in the middle just above the lower saddle body 6 of the loose rope casing. The opening is 60mm wider than the diameter d of a single main cable strand. On the one hand, it can facilitate the entry of the main cable strand into the anchor. On the other hand, it can limit the transverse diameter of the main cable strand and control the porosity of the entire main cable.
由于主缆包括数量较多的主缆索股,部分主缆索股竖向转角大;且散索套为喇叭口形式,其内无鞍槽,内壁光滑。在散索套下鞍体6的前端、后端、索鞍IP点以及索鞍IP点与后端的中点位置采用限位约束架1,可以更好的约束散索套内主缆索股的排布,避免主缆索股之间串位、鼓丝,减少主缆索股之间的空隙,便于后序散索套上鞍体5安装。Since the main cable includes a large number of main cable strands, some of the main cable strands have large vertical angles; and the loose rope sleeve is in the form of a bell mouth, with no saddle groove inside and a smooth inner wall. A limit restraint frame 1 is used at the front end, rear end of the lower saddle body 6 of the loose rope casing, the cable saddle IP point and the midpoint between the cable saddle IP point and the rear end, which can better constrain the arrangement of the main cable strands in the loose rope casing. cloth to avoid stringing and drumming between the main cable strands, and reduce the gaps between the main cable strands to facilitate the installation of the saddle body 5 on the subsequent loose rope sleeves.
同时,主缆索股进入散索套下鞍体前,在圆弧钢板与主缆索股接触位置外包两层透明胶带,避免主缆索股的刮擦。At the same time, before the main cable strand enters the lower saddle body of the loose rope sleeve, two layers of transparent tape are wrapped at the contact point between the arc steel plate and the main cable strand to prevent the main cable strand from being scratched.
可选地,在步骤S400中,收紧主缆的横径包括:Optionally, in step S400, tightening the transverse diameter of the main cable includes:
S401、收紧边跨侧的主缆以及锚跨侧的主缆的横径;S401. Tighten the cross diameter of the main cable on the side span side and the main cable on the anchor span side;
S402、当索鞍IP点以及索鞍IP点与后端的中点位置的限位约束架1未与主缆脱离时,安装顶紧系统;S402. When the cable saddle IP point and the limit restraint frame 1 at the midpoint of the cable saddle IP point and the rear end are not separated from the main cable, install the tightening system;
S403、通过顶紧系统收紧主缆的横径,直至索鞍IP点以及索鞍IP点与后端的中点位置的限位约束架1与主缆脱离。S403. Tighten the transverse diameter of the main cable through the tightening system until the cable saddle IP point and the limit restraint frame 1 at the midpoint of the cable saddle IP point and the rear end are separated from the main cable.
需要理解的是,主缆索股架设过程中,转角向下的主缆索股产生的竖向分力及横向水平分力致使主缆索股产生横径扩大的趋势。为克服索鞍IP点附近横向水平分力,对主缆前端和后端进行夹紧处理,以减少横径,从而减小索鞍IP点附近横向水平分力,确保后续顶紧工作顺利进行。What needs to be understood is that during the erection process of the main cable strands, the vertical component force and the transverse horizontal component force generated by the main cable strands turning downward cause the main cable strands to have a tendency to expand the transverse diameter. In order to overcome the lateral horizontal component force near the cable saddle IP point, the front and rear ends of the main cable are clamped to reduce the transverse diameter, thereby reducing the lateral horizontal component force near the cable saddle IP point and ensuring smooth subsequent tightening work.
在本实施例中,步骤S401包括:在边跨侧的主缆以及锚跨侧的主缆安装收紧器;按照预设规则张拉收紧器,直至边跨侧的主缆以及锚跨侧的主缆的横径满足设计要求。In this embodiment, step S401 includes: installing a tightener on the main cable on the side span side and the main cable on the anchor span side; tensioning the tightener according to preset rules until the main cable on the side span side and the anchor span side The transverse diameter of the main cable meets the design requirements.
其中,按照预设规则张拉收紧器包括:对收紧器的上排拉杆和下排拉杆同步进行多次施力张拉,且每次的施力值递增。Among them, tensioning the tightener according to the preset rules includes: synchronously applying force to the upper row of tie rods and the lower row of tie rods of the tightener multiple times, and the force value increases each time.
具体地,收紧器由两组夹紧组件组成,两组夹紧组件均采用2排各3根φ25mm精轧螺纹对穿,采用液压穿心千斤顶对拉,由20%→40%→60%→80%→100%,每级按20%递增,边跨侧夹紧荷载最大值为30.5t。收紧器安装前需对主缆进行临时防护,夹紧位置处采用橡胶垫超垫,防止主缆夹伤。 夹紧过程中需对主缆进行观察,如出现主缆损伤的情况需立即卸荷,并观察主缆的横径变化,直至张拉后,主缆的横径满足要求后停止。Specifically, the tightener consists of two sets of clamping components. Both sets of clamping components are pierced by 2 rows of 3 φ25mm precision-rolled threads, and are pulled by a hydraulic through-hole jack, from 20% → 40% → 60% →80%→100%, each level increases by 20%, and the maximum side span side clamping load is 30.5t. Before the tightener is installed, the main cable needs to be temporarily protected, and a rubber pad is used at the clamping position to prevent the main cable from being pinched. During the clamping process, the main cable needs to be observed. If the main cable is damaged, the load must be unloaded immediately, and the change in the transverse diameter of the main cable must be observed until the transverse diameter of the main cable meets the requirements after tensioning.
在步骤S401之后,还包括:采用卡钳夹紧主缆防护钢带,安装临时辅助索夹。After step S401, it also includes: using calipers to clamp the main cable protective steel belt and installing temporary auxiliary cable clamps.
其中,临时辅助索夹为桥梁永久索夹,临时辅助索夹位于边跨侧的收紧器与散索套之间,其在边跨侧的收紧器收紧主缆后安装,散索套上鞍体5安装到位后拆除并转移至永久索夹位置。Among them, the temporary auxiliary cable clamp is the permanent cable clamp of the bridge. The temporary auxiliary cable clamp is located between the tightener on the side span side and the loose rope sleeve. It is installed after the tightener on the side span side tightens the main cable. The loose rope sleeve After the upper saddle body 5 is installed in place, it is removed and transferred to the permanent cable clamp position.
在步骤S402中,顶紧系统包括反向架3和多个千斤顶4,安装顶紧系统包括:安装反向架3;将多个千斤顶4沿着散索套下鞍体6的长度方向间隔设置于反向架3上,以顶紧主缆。In step S402, the jacking system includes a reverse frame 3 and multiple jacks 4. Installing the jacking system includes: installing the reverse frame 3; and arranging multiple jacks 4 at intervals along the length direction of the lower saddle body 6 of the loose rope casing. On the reverse frame 3, tighten the main cable.
其中,如图3所示,反力架整体与散索套底面呈垂直状态,其包括横梁31、支撑梁32、背梁34、第一斜撑33和第二斜撑,两个支撑梁32的上端通过横梁31连接,每个支撑梁32均设有第一斜撑33和第二斜撑,其中,第一斜撑33设置于两个支撑梁32相互背离的端面,用于与支墩顶转索鞍进行连接,第二斜撑设置于用于与散索鞍支墩侧墙固定。每个支撑梁32相互背离的端面下端设有背梁34,两个背梁34通过精轧螺纹杆形成对拉。Among them, as shown in Figure 3, the entire reaction frame is vertical to the bottom surface of the loose rope sleeve, and includes a cross beam 31, a support beam 32, a back beam 34, a first diagonal brace 33 and a second diagonal brace. Two support beams 32 The upper ends of the two support beams 32 are connected by cross beams 31. Each support beam 32 is provided with a first diagonal brace 33 and a second diagonal brace. The first diagonal brace 33 is provided on the end surfaces of the two support beams 32 that are away from each other for connecting with the support piers. The top-rotating cable saddle is connected, and the second diagonal brace is provided for fixing with the side wall of the loose cable saddle pier. A back beam 34 is provided at the lower end of the end surface of each support beam 32 that is away from each other. The two back beams 34 are formed into a pair of pulleys through precision-rolled threaded rods.
需要注意的是,横梁31施工前需将散索套上鞍体5搁置于散索套下鞍体6上方,防止横梁31连接完成后散索套上鞍体5无法就位,横梁31整体焊接完成后,可将散索套上鞍体5吊于横梁31上,以便安装下放。It should be noted that before the construction of the beam 31, the upper saddle body 5 of the loose rope sleeve needs to be placed above the lower saddle body 6 of the loose rope sleeve to prevent the upper saddle body 5 of the loose rope sleeve from being unable to be in place after the connection of the cross beam 31 is completed. The beam 31 is welded as a whole. After completion, the loose rope can be put on the saddle body 5 and hung on the cross beam 31 for installation and lowering.
本实施例中,沿着悬索桥边跨至锚跨方向上,如图4、5所示,散索套下鞍体6间隔设置有两个开槽结构61;散索套上鞍体5间隔设置有两个凸起结构,且两个凸块结构和两个开槽结构61配合设置。顶紧系统的千斤顶4分别从两个开槽结构61处以及两个开槽结构61中间顶紧主缆。In this embodiment, along the side span of the suspension bridge in the direction of the anchor span, as shown in Figures 4 and 5, the lower saddle body 6 of the loose rope sleeve is provided with two slotted structures 61 at intervals; the upper saddle body 5 of the loose rope sleeve is provided at intervals. There are two protruding structures, and the two protruding structures and the two slotted structures 61 are arranged in cooperation. The jacks 4 of the tightening system tighten the main cable from the two slotted structures 61 and from the middle of the two slotted structures 61 respectively.
本实施例中,步骤S403包括:In this embodiment, step S403 includes:
沿着悬索桥边跨至锚跨的方向上,先启动一部分千斤顶4对主缆施力,再启动一部分千斤顶4对主缆施力;Along the direction of the suspension bridge side span to the anchor span, first start some 4 jacks to exert force on the main cable, and then start some 4 jacks to exert force on the main cable;
重复上述步骤,直至索鞍IP点以及索鞍IP点与后端的中点位置的限位约束架1与主缆脱离。Repeat the above steps until the cable saddle IP point and the limit restraint frame 1 at the midpoint between the cable saddle IP point and the rear end are separated from the main cable.
具体地,顶紧作业顺序由悬索桥边跨至锚跨逐步进行,先启动第一个开 槽结构61处的千斤顶4,预加至设计荷载的25%(50t),再启动第一个开槽结构61处和第二个开槽结构61处之间的千斤顶4,至设计荷载的12.5%(50t),观察索鞍IP点以及索鞍IP点与后端的中点位置的限位约束架1是否与主缆脱离,如未脱离,则边跨按10%、锚跨按5%分级持续加载顶紧,直至索鞍IP点以及索鞍IP点与后端的中点位置的限位约束架1与主缆脱离。Specifically, the tightening operation sequence is gradually carried out from the suspension bridge side span to the anchor span. First, start the jack 4 at the first slotted structure 61, preload it to 25% of the design load (50t), and then start the first slotted structure. Jack 4 between structure 61 and the second slotted structure 61, to 12.5% of the design load (50t), observe the cable saddle IP point and the limit restraint frame 1 at the midpoint between the cable saddle IP point and the rear end. Whether it is detached from the main cable, if not, the side span shall be loaded and tightened according to 10% and the anchor span shall be 5% until the cable saddle IP point and the limit restraint frame 1 at the midpoint of the cable saddle IP point and the rear end. Detached from the main cable.
本实施例中,步骤S600包括以下步骤:In this embodiment, step S600 includes the following steps:
S601、安装下拉系统,并通过下拉系统逐步下拉散索套上鞍体5至预设位置;S601. Install the pull-down system, and gradually pull down the saddle body 5 of the loose rope sleeve to the preset position through the pull-down system;
S602、拆除顶紧系统,调整散索套上鞍体5和散索套下鞍体6之间的距离,直至散索套上鞍体5和散索套下鞍体6的间隙率达标。S602. Remove the tightening system and adjust the distance between the upper saddle body 5 of the loose rope casing and the lower saddle body 6 of the loose rope casing until the gap rate between the upper saddle body 5 and the lower saddle body 6 of the loose rope casing reaches the standard.
本实施例中,下拉系统包括多个第一拉杆和与第一拉杆配套的穿心千斤顶;步骤S601包括:In this embodiment, the pull-down system includes a plurality of first pull rods and a through-hole jack matching the first pull rods; step S601 includes:
安装多个第一拉杆;多个第一拉杆相对于主缆的中心线对称设置并穿设于散索套上鞍体5和散索套下鞍体6;第一拉杆的一端限位于散索套下鞍体6,另一端与穿心千斤顶配合安装;Install a plurality of first pull rods; the plurality of first pull rods are arranged symmetrically with respect to the center line of the main cable and penetrate the upper saddle body 5 of the loose rope sleeve and the lower saddle body 6 of the loose rope sleeve; one end of the first pull rod is limited to the loose rope Put down the saddle body 6, and install the other end with the through-hole jack;
通过穿心千斤顶对第一拉杆进行张拉,以实现对散索套上鞍体5的下拉;在散索套上鞍体5的下拉过程中,分阶段逐步安装多个第二拉杆7,第二拉杆7穿设于散索套上鞍体5和散索套下鞍体6并进行限位;The first tension rod is stretched by a through-hole jack to realize the pull-down of the upper saddle body 5 of the loose rope sleeve; during the pull-down process of the upper saddle body 5 of the loose rope sleeve, multiple second tension rods 7 are gradually installed in stages. The two tie rods 7 are passed through the upper saddle body 5 of the loose rope casing and the lower saddle body 6 of the loose rope casing and are limited in position;
拆除下拉系统,并在散索套上鞍体5和散索套下鞍体6拆除第一拉杆的位置安装第二拉杆7并进行限位;Remove the pull-down system, and install the second tie rod 7 at the position where the first tie rod is removed from the upper saddle body 5 of the loose rope casing and the lower saddle body 6 of the loose rope hood and limit the position;
对所有第二拉杆7进行拧紧作业,直至散索套上鞍体5下拉至预设位置。Tighten all the second tie rods 7 until the saddle body 5 of the loose rope sleeve is pulled down to the preset position.
可选地,分阶段逐步安装多个第二拉杆7包括:分阶段逐步安装多个第二拉杆7包括:在散索套上鞍体5下拉至第二拉杆7能够安装的位置时,在散索套上鞍体5和散索套下鞍体6朝向悬索桥边跨的一端安装第二拉杆7;在散索套上鞍体5下拉至与位于散索套下鞍体6第一区域处的顶锥冲突时,在散索套上鞍体5和散索套下鞍体6朝向悬索桥锚跨的一端安装第二拉杆7;在散索套上鞍体5下拉至与位于散索套下鞍体6第二区域处的顶锥冲突时,在散索套上鞍体5和散索套下鞍体6的中间部分安装第二拉杆7;其中,沿着悬索桥的边跨至锚跨的方向上,第一区域和第二区域依次设置。Optionally, the stepwise installation of the plurality of second tie rods 7 includes: the stepwise installation of the plurality of second tie rods 7 includes: when the saddle body 5 of the loose rope sleeve is pulled down to a position where the second tie rod 7 can be installed, the stepwise installation of the plurality of second tie rods 7 includes: The second tie rod 7 is installed at one end of the suspension bridge side span on the upper saddle body 5 of the loose rope sleeve and the lower saddle body 6 of the loose rope sleeve; the upper saddle body 5 of the loose rope sleeve is pulled down to the first area of the lower saddle body 6 of the loose rope sleeve. When the top cone conflicts, a second tie rod 7 is installed on one end of the loose rope casing upper saddle body 5 and the loose rope casing lower saddle body 6 toward the anchor span of the suspension bridge; the loose rope casing upper saddle body 5 is pulled down to be in contact with the loose rope casing lower saddle. When the top cone at the second area of the body 6 conflicts, install the second tie rod 7 in the middle part of the upper saddle body 5 of the loose rope sleeve and the lower saddle body 6 of the loose rope sleeve; wherein, along the direction of the side span of the suspension bridge to the anchor span On the top, the first area and the second area are set in sequence.
具体地,第一区域为散索套下鞍体6朝向悬索桥边跨的开槽结构61处,第二区域为散索套下鞍体6两个开槽结构61之间的位置处。Specifically, the first area is where the lower saddle body 6 of the loose rope cover faces the slotted structure 61 of the side span of the suspension bridge, and the second area is the position between the two slotted structures 61 of the lower saddle body 6 of the loose rope cover.
同时,第三次下拉过程中,如出现较大阻力则需观察是否出现夹丝情况,如无夹丝情况,则增设千斤顶下拉,下拉过程中需拧紧第二拉杆配套的螺母。At the same time, during the third pull-down process, if there is a large resistance, it is necessary to observe whether there is any wire clamping. If there is no wire clamping, add a jack to pull down. During the pull-down process, the nut matching the second pull rod needs to be tightened.
读者应理解,在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本发明的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。The reader will understand that in the description of this specification, reference to the description of the terms "one embodiment," "some embodiments," "examples," "specific examples," or "some examples" is intended to be described in connection with the embodiment or example. The specific features, structures, materials, or characteristics of are included in at least one embodiment or example of the invention. In this specification, the schematic expressions of the above terms are not necessarily directed to the same embodiment or example. Furthermore, the specific features, structures, materials or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, those skilled in the art may combine and combine different embodiments or examples and features of different embodiments or examples described in this specification unless they are inconsistent with each other.
虽然本公开披露如上,但本公开的保护范围并非仅限于此。本领域技术人员在不脱离本公开的精神和范围的前提下,可进行各种变更与修改,这些变更与修改均将落入本发明的保护范围。Although the present disclosure is disclosed as above, the protection scope of the present disclosure is not limited thereto. Those skilled in the art can make various changes and modifications without departing from the spirit and scope of the present disclosure, and these changes and modifications will fall within the protection scope of the present invention.

Claims (10)

  1. 一种悬索桥散索套施工方法,其特征在于,包括:A method for constructing loose cable sets for a suspension bridge, which is characterized by including:
    安装散索套下鞍体;Install the lower saddle body of the loose rope sleeve;
    在所述散索套下鞍体的前端、后端、索鞍IP点以及所述索鞍IP点与所述后端的中点位置安装限位约束架;Limiting restraint frames are installed at the front end, rear end of the lower saddle body of the loose rope casing, the IP point of the cable saddle, and the midpoint between the IP point of the cable saddle and the rear end;
    架设主缆,并通过所述散索套下鞍体和所述限位约束架初步定位;Set up the main cable and preliminarily position it through the lower saddle body of the loose rope sleeve and the limiting restraint frame;
    在所述主缆全部架设完成后,收紧所述主缆的横径;After all the main cables are erected, tighten the transverse diameter of the main cables;
    拆除所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架;Remove the cable saddle IP point and the limiting restraint frame at the midpoint between the cable saddle IP point and the rear end;
    将所述散索套上鞍体安装于所述散索套下鞍体,并使所述散索套上鞍体和所述散索套下鞍体的间隙率达标。The upper saddle body of the loose rope cover is installed on the lower saddle body of the loose rope cover, and the clearance rate between the upper saddle body of the loose rope cover and the lower saddle body of the loose rope cover reaches the standard.
  2. 根据权利要求1所述的悬索桥散索套施工方法,其特征在于,所述安装散索套下鞍体包括:The construction method of the loose cable casing of a suspension bridge according to claim 1, wherein the installation of the lower saddle body of the loose cable casing includes:
    浇筑混凝土基础,并预埋设有散索套预埋件槽的预埋件;Pour the concrete foundation and embed the embedded parts with embedded parts slots for loose cable sets;
    将所述散索套下鞍体安装至所述散索套预埋件槽内,斜度同成桥时散索套的斜度;且在所述散索套预埋件槽内布置限位挡块,以限制所述散索套下鞍体在所述散索套预埋件槽内滑动。Install the lower saddle body of the loose rope casing into the groove of the embedded parts of the loose rope casing, with the slope being the same as the slope of the loose rope casing when forming a bridge; and arrange a limiter in the groove of the embedded parts of the loose rope casing Stopper to restrict the lower saddle body of the loose rope sleeve from sliding in the groove of the embedded part of the loose rope sleeve.
  3. 根据权利要求1所述的悬索桥散索套施工方法,其特征在于,所述收紧所述主缆的横径包括:The construction method of loose cable sleeves for a suspension bridge according to claim 1, wherein the tightening of the transverse diameter of the main cable includes:
    收紧边跨侧的所述主缆以及锚跨侧的所述主缆的横径;Tighten the transverse diameters of the main cables on the side span side and the main cables on the anchor span side;
    当所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架未与所述主缆脱离时,安装顶紧系统;When the cable saddle IP point and the limiting restraint frame at the midpoint between the cable saddle IP point and the rear end are not separated from the main cable, install a tightening system;
    通过所述顶紧系统收紧所述主缆的横径,直至所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架与所述主缆脱离。The transverse diameter of the main cable is tightened by the tightening system until the IP point of the cable saddle and the limiting restraint frame and the main cable are located at the midpoint between the IP point of the cable saddle and the rear end. Detach.
  4. 根据权利要求3所述的悬索桥散索套施工方法,其特征在于,所述顶紧系统包括反向架和多个千斤顶,所述安装所述顶紧系统包括:The construction method of loose cable sleeves for a suspension bridge according to claim 3, wherein the tightening system includes a reverse frame and a plurality of jacks, and the installation of the tightening system includes:
    安装所述反向架;Install the reverse rack;
    将多个所述千斤顶沿着所述散索套下鞍体的长度方向间隔设置于所述反向架上,以顶紧所述主缆。A plurality of the jacks are arranged on the reverse frame at intervals along the length direction of the lower saddle body of the loose rope sleeve to tighten the main cable.
  5. 根据权利要求4所述的悬索桥散索套施工方法,其特征在于,所述通过顶紧系统收紧所述主缆的横径,直至所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架与所述主缆脱离包括:The construction method of loose cable sleeves for a suspension bridge according to claim 4, characterized in that the transverse diameter of the main cable is tightened by the tightening system until the IP point of the cable saddle and the IP point of the cable saddle are connected to the The separation of the limiting restraint frame at the midpoint position of the rear end from the main cable includes:
    沿着悬索桥边跨至锚跨的方向上,先启动一部分所述千斤顶对所述主缆施力,再启动一部分所述千斤顶对所述主缆施力;Along the direction from the side span of the suspension bridge to the anchor span, first start a part of the jacks to exert force on the main cable, and then start a part of the jacks to exert force on the main cable;
    重复上述步骤,直至所述索鞍IP点以及所述索鞍IP点与所述后端的中点位置的所述限位约束架与所述主缆脱离。Repeat the above steps until the cable saddle IP point and the limiting restraint frame at the midpoint between the cable saddle IP point and the rear end are separated from the main cable.
  6. 根据权利要求3所述的悬索桥散索套施工方法,其特征在于,所述收紧边跨侧的所述主缆以及锚跨侧的所述主缆的横径包括:The construction method of loose cable sleeves for a suspension bridge according to claim 3, characterized in that the transverse diameters of the main cables on the tightening side span side and the main cables on the anchor span side include:
    在边跨侧的所述主缆以及锚跨侧的所述主缆安装收紧器;Install tighteners on the main cables on the side span side and the main cables on the anchor span side;
    按照预设规则张拉所述收紧器,直至边跨侧的所述主缆以及锚跨侧的所述主缆的横径满足设计要求。The tightener is stretched according to preset rules until the transverse diameters of the main cables on the edge span side and the main cables on the anchor span side meet the design requirements.
  7. 根据权利要求6所述的悬索桥散索套施工方法,其特征在于,所述按照预设规则张拉所述收紧器包括:The construction method of loose cable sleeves for a suspension bridge according to claim 6, wherein the tensioning of the tightener according to preset rules includes:
    对所述收紧器的上排拉杆和下排拉杆同步进行多次施力张拉,且每次的施力值递增。The upper row of tie rods and the lower row of tie rods of the tightener are synchronously stretched multiple times, and the force value increases each time.
  8. 根据权利要求1所述的悬索桥散索套施工方法,其特征在于,所述将所述散索套上鞍体安装于所述散索套下鞍体,并使所述散索套上鞍体和所述散索套下鞍体的间隙率达标包括:The construction method of the loose cable casing of the suspension bridge according to claim 1, wherein the upper saddle body of the loose cable casing is installed on the lower saddle body of the loose cable casing, and the upper saddle body of the loose cable casing is The gap rate of the lower saddle body of the loose rope sleeve reaches the standard including:
    安装下拉系统,并通过所述下拉系统逐步下拉所述散索套上鞍体至预设位置;Install a pull-down system, and gradually pull down the upper saddle body of the loose rope sleeve to the preset position through the pull-down system;
    拆除所述顶紧系统,调整所述散索套上鞍体和所述散索套下鞍体之间的距离,直至所述散索套上鞍体和所述散索套下鞍体的间隙率达标。Remove the tightening system and adjust the distance between the upper saddle body of the loose rope casing and the lower saddle body of the loose rope casing until the gap between the upper saddle body of the loose rope casing and the lower saddle body of the loose rope casing is The rate meets the target.
  9. 根据权利要求8所述的悬索桥散索套施工方法,其特征在于,所述下拉系统包括多个第一拉杆和与所述第一拉杆配套的穿心千斤顶;The construction method of loose cable sleeves for a suspension bridge according to claim 8, wherein the pull-down system includes a plurality of first tie rods and a through-hole jack matched with the first tie rods;
    所述安装下拉系统,并通过所述下拉系统逐步下拉所述散索套上鞍体至预设位置包括:The installation of the pull-down system and the step-by-step pull-down of the upper saddle body of the loose rope sleeve to the preset position through the pull-down system include:
    安装多个第一拉杆;多个所述第一拉杆相对于所述主缆的中心线对称设置并穿设于所述散索套上鞍体和所述散索套下鞍体;所述第一拉杆的一端限 位于所述散索套下鞍体,另一端与所述穿心千斤顶配合安装;Install a plurality of first pull rods; the plurality of first pull rods are arranged symmetrically with respect to the center line of the main cable and penetrated through the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve; the third One end of a pull rod is limited to the lower saddle body of the loose rope sleeve, and the other end is installed in conjunction with the through-hole jack;
    通过所述穿心千斤顶对所述第一拉杆进行张拉,以实现对所述散索套上鞍体的下拉;在所述散索套上鞍体的下拉过程中,分阶段逐步安装多个第二拉杆,所述第二拉杆穿设于所述散索套上鞍体和所述散索套下鞍体并进行限位;The first tension rod is stretched by the through-hole jack to realize the pull-down of the upper saddle body of the loose rope sleeve; during the process of pulling down the upper saddle body of the loose rope sleeve, multiple installations are carried out in stages. a second pull rod, the second pull rod is passed through the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve and limits the position;
    拆除所述下拉系统,并在所述散索套上鞍体和所述散索套下鞍体拆除所述第一拉杆的位置安装所述第二拉杆并进行限位;Remove the pull-down system, and install and limit the second pull rod at the position where the first pull rod is removed from the upper saddle body of the loose lanyard and the lower saddle body of the loose lanyard;
    对所有所述第二拉杆进行拧紧作业,直至所述散索套上鞍体下拉至预设位置。Tighten all the second tie rods until the upper saddle body of the loose rope sleeve is pulled down to the preset position.
  10. 根据权利要求9所述的悬索桥散索套施工方法,其特征在于,所述分阶段逐步安装多个第二拉杆包括:The construction method of loose cable sleeves for a suspension bridge according to claim 9, wherein the stepwise installation of a plurality of second tie rods includes:
    在所述散索套上鞍体下拉至所述第二拉杆能够安装的位置时,在所述散索套上鞍体和所述散索套下鞍体朝向悬索桥边跨的一端安装所述第二拉杆;When the upper saddle body of the loose rope sleeve is pulled down to a position where the second pull rod can be installed, the third saddle body is installed on one end of the upper saddle body of the loose rope sleeve and the lower saddle body of the loose rope sleeve toward the side span of the suspension bridge. Two tie rods;
    在所述散索套上鞍体下拉至与位于所述散索套下鞍体第一区域处的顶锥冲突时,在所述散索套上鞍体和所述散索套下鞍体朝向悬索桥锚跨的一端安装所述第二拉杆;When the upper saddle body of the loose lanyard is pulled down to collide with the top cone located at the first area of the lower saddle body of the loose lanyard, the upper saddle body of the loose lanyard and the lower saddle body of the loose lanyard face toward The second tie rod is installed at one end of the anchor span of the suspension bridge;
    在所述散索套上鞍体下拉至与位于所述散索套下鞍体顶锥第二区域处的顶锥冲突时,在所述散索套上鞍体和所述散索套下鞍体的中间部分安装所述第二拉杆;其中,沿着悬索桥的边跨至锚跨的方向上,所述第一区域和所述第二区域依次设置。When the upper saddle body of the loose lanyard is pulled down to collide with the top cone located at the second area of the top cone of the lower saddle body of the loose lanyard, the upper saddle body of the loose lanyard and the lower saddle of the loose lanyard The second tie rod is installed in the middle part of the body; wherein, along the direction from the side span of the suspension bridge to the anchor span, the first area and the second area are arranged in sequence.
PCT/CN2022/095283 2022-03-16 2022-05-26 Construction method for splay cable sleeve of suspension bridge WO2023173588A1 (en)

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