WO2023173574A1 - Branching device and method for coil to be put into shell - Google Patents

Branching device and method for coil to be put into shell Download PDF

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Publication number
WO2023173574A1
WO2023173574A1 PCT/CN2022/093500 CN2022093500W WO2023173574A1 WO 2023173574 A1 WO2023173574 A1 WO 2023173574A1 CN 2022093500 W CN2022093500 W CN 2022093500W WO 2023173574 A1 WO2023173574 A1 WO 2023173574A1
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WO
WIPO (PCT)
Prior art keywords
wire
clamping
cylinder
block
line
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PCT/CN2022/093500
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French (fr)
Chinese (zh)
Inventor
李博
陈巨亮
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电子科技大学中山学院
中山展晖电子设备有限公司
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Publication of WO2023173574A1 publication Critical patent/WO2023173574A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B13/00Apparatus or processes specially adapted for manufacturing conductors or cables
    • H01B13/02Stranding-up
    • H01B13/0207Details; Auxiliary devices
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01FMAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
    • H01F41/00Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
    • H01F41/02Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
    • H01F41/04Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils

Definitions

  • the invention belongs to the technical field of wire package branching equipment. Specifically, it relates to a device and method for branching coils to be inserted into the housing.
  • the next step is to put the wound coil into the corresponding shell and make the copper wires correspond to the pins of the shell.
  • the lengths of the newly wound coils are different, and there are gaps between the wires. They are intertwined and confusing and cannot be put directly into the case.
  • some copper wires have two corresponding pins, and two copper wires need to be twisted into one. Therefore, multiple sets of copper wires must be separated and wired in advance. Twisted wire is particularly critical and important.
  • the present invention proposes a device and method for dividing the coil to be inserted into the shell. It can effectively separate and twist the front and rear ends of the wire package to prepare for the next process.
  • a wire branching device for coils to be put into the shell including a wire package clamping mechanism, a double-row cylinder clamping claw, a stranding mechanism, a rear end wire branching mechanism, a wire branching clamping device, and a handling robot; the wire package clamping mechanism The periphery is surrounded by a double-row cylinder clamping claw, a stranding mechanism, a rear-end wire branching mechanism, and a branching clamping device.
  • the wire package clamping mechanism includes a mounting plate, a positioning block, and an ejector rod; the bottom of the mounting plate is provided with an ejection cylinder for driving it to move up and down, the top of the installation plate is provided with a positioning block, and the top of the positioning block is There are intersecting positioning holes and wire troughs on the surface, and the wire trough divides the top of the positioning block into two parts.
  • a ejector rod that can move up and down is slidably installed in the positioning hole.
  • the bottom of the ejector rod is equipped with a support plate fixedly connected to the frame. .
  • the stranding mechanism includes a stranding hook and a stranding motor; the stranding crochet is rotatably installed on the frame and is driven to rotate by the stranding motor.
  • the rear end line dividing mechanism includes two multi-stage propulsion mechanisms arranged at an angle to each other, one of the multi-stage propulsion mechanisms is provided with a line dividing clamping mechanism, and the other is provided with a cylinder clamping claw I.
  • the multi-stage propulsion mechanism includes a forward cylinder, a mounting block, and a tensioning cylinder; a mounting block is slidably mounted on the slide block of the forward cylinder, and a tensioning block is provided behind the mounting block to drive it forward. Cylinder; the rear end of the forward-moving cylinder is provided with a limited cylinder.
  • the branch line clamping mechanism includes a fixed block I, a flexible movable block, a clamping cylinder, and a mounting rod.
  • the top of the mounting rod is provided with a fixed block I, and a clamping cylinder is provided below the fixed block I.
  • the piston rod of the clamping cylinder is equipped with a flexible movable block. When the clamping cylinder is extended, the flexible movable block is driven to move toward the fixed block I.
  • the branching line clamping mechanism includes a line dividing block I.
  • the line dividing block I is provided with a line clamping hole.
  • the line dividing block I is provided with a line passing gap connected to the line clamping hole.
  • the line passing gap is There are mounting holes on the side wall, and steel balls and springs are arranged in the mounting holes from outside to inside.
  • a fixed clamp is provided on the side of the branching block I.
  • the fixed clamp includes a fixed block II, a movable block and a clamping cylinder.
  • the fixed block II is fixedly installed on the side top of the branching block I and is fixed.
  • the described handling manipulator includes a left-right moving linear module, a front-rear moving linear module, and a cylinder clamp II; the slide block of the left-right moving linear module is provided with a front-rear moving linear module perpendicular to it, and the front-rear moving linear module moves forward and backward.
  • the slider of the linear module is equipped with a cylinder clamping jaw II.
  • S2 Place the wire package on the branch line clamping device through the handling robot.
  • the front end line of the line package is facing the double-row cylinder clamping claw, and the rear end line of the wire package extends backward to the branch line clamping mechanism and the cylinder clamping claw I. between;
  • the branch line clamping mechanism moves back a certain distance under the promotion of the multi-stage propulsion mechanism, straightens the shorter copper wire, and makes its principle easier With the long copper wire, the cylinder clamping jaw I moves backward for a certain distance under the push of the multi-stage propulsion mechanism, and straightens the longer tail wire again.
  • the invention cooperates with the double-row cylinder clamping claw and the transport manipulator to separate the front-end copper wires of the same length from long to short, and sends the wire group to the twisting mechanism for twisting and fixing, and sends the single wire to
  • the branching clamping device is used for fixation; the rear end of the wire package is separated through the rear end wire separation mechanism; all copper wires on the wire package are effectively separated and twisted to prepare for the insertion of the wire package into the shell.
  • Figure 1 is a schematic diagram of the three-dimensional structure of the present invention.
  • Figure 2 is a partial three-dimensional structural schematic diagram of the present invention
  • Figure 3 is a schematic three-dimensional structural diagram of the wire package clamping mechanism of the present invention.
  • Figure 4 is a schematic three-dimensional structural diagram of Embodiment 1 of the branch line clamping mechanism of the present invention.
  • Figure 5 is an installation schematic diagram of Embodiment 2 of the branch line clamping mechanism of the present invention.
  • Figure 6 is a schematic three-dimensional structural diagram of Embodiment 2 of the branch line clamping mechanism of the present invention.
  • Figure 7 is a schematic cross-sectional view of the line dividing block I of the present invention.
  • Figure 8 is a schematic front view of the branch line clamping device of the present invention.
  • 1-wire package clamping mechanism 1-1 mounting plate, 1-2 positioning block, 1-3 ejector rod, 1-4 ejection cylinder, 1-5 positioning hole, 1-6 wire trough, 1- 7 support plate, 2-double row cylinder clamping jaw, 3-stranded wire mechanism, 3-1 stranded wire crochet hook, 3-2 stranded wire motor, 4-rear end wire branching mechanism, 4-1 multi-stage propulsion mechanism, 4- 11 forward cylinder, 4-12 installation block, 4-13 tensioning cylinder, 4-14 limit cylinder, 4-2 branch line clamping mechanism, 4-2-11 fixed block I, 4-2-12 flexible movement block, 4-2-13 clamping cylinder, 4-2-14 mounting rod, 4-2-21 line dividing block I, 4-2-22 clamping hole, 4-2-23 line clearance, 4-2 -24 mounting holes, 4-2-25 steel ball, 4-2-26 spring, 4-2-27 fixed block II, 4-2-28 movable block, 4-2-29 clamping cylinder, 4-3 cylinder Clamp I, 5-wire branch clamping device, 5-1 wire branch block II, 5-2 wire
  • a wire branching device for coils to be inserted into the shell includes a wire package clamping mechanism 1, a double-row cylinder clamp 2, a stranding mechanism 3, a rear end wire branching mechanism 4, a branching clamping device 5, and a transportation Manipulator 6; the wire package clamping mechanism 1 is used to fix the position of the wire package to facilitate the wiring operation.
  • the wire package clamping mechanism 1 is surrounded by a double row of cylinder clamping claws 2, a stranding mechanism 3, and a rear end wire.
  • Line dividing mechanism 4 line dividing clamping device 5.
  • a transport manipulator 6 is provided above the wire package clamping mechanism 1 for transporting the wire package and transporting the divided wires to various positions.
  • the double-row cylinder clamp 2 is composed of two cylinder clamps arranged side by side and is located on the wire package. Right in front of the clamping mechanism 1, the wire package is transported by the transport robot 6 to the wire package clamping mechanism 1 for fixation. The front copper wire of the wire package extends forward between the splints of the double-row cylinder clamping claw 2.
  • the double-row cylinder clamp Claw 2 is closed, clamping all the copper wires at the front end of the wire package; the handling robot 6 clamps all the copper wires at the front end of the wire package, and then moves in a direction away from the wire package clamping mechanism 1, and the copper wires at the front end of the wire package gradually increase from short to long.
  • the transport robot 6 After being disengaged from the transport robot 6, when the transport robot 6 only clamps the longest copper wire or copper wire group, the transport robot 6 stops moving; the outer cylinder jaw of the double-row cylinder clamp 2 opens, and the transport robot 6 moves sideways Continue to move and pull the longest copper wire to a position where the outer cylinder clamp of the double-row cylinder clamp 2 cannot grasp; then close the outer cylinder clamp of the double-row cylinder clamp 2 to clamp the front end of the remaining wire package Copper wire, the inner cylinder clamping jaw of the double-row cylinder clamping jaw 2 opens, so that the double-row cylinder clamping jaw 2 releases the clamping of the longest copper wire, thereby separating the longest copper wire from the copper wire at the front end of the wire package; The transport robot 6 carries the longest copper wire to the stranding mechanism 3 for stranding.
  • the front-end copper wire on the wire package has two sets of long copper wires and two short copper wires. Therefore, two twisting mechanisms 3 are set up to twist the two sets of copper wires.
  • the transport robot 6 first transports the two sets of long copper wires to The wires are twisted on the stranding mechanism 3, and then the longer copper wire among the remaining two short copper wires is transported to the wire clamping mechanism for clamping. The remaining last shortest copper wire is still clamped by the double-row cylinder clamping jaw 2. to complete the wiring operation of all copper wires at the front end of the wire package.
  • the rear-end copper wires of the wire package are synchronously branched by the rear-end wire branching mechanism 4 .
  • the branch line clamping device 5 includes a line block II 5-1.
  • the line block II 5-1 is provided with a wire clamping slot 5-2.
  • the wire clamping slot 5-2 is in the shape of a line capable of clamping the copper wire on the wire package.
  • the outer end of the wire clamping slot 5-2 is configured with a bell mouth to facilitate placing copper wires into the wire clamping slot 5-2.
  • the wire package clamping mechanism 1 includes a mounting plate 1-1, a positioning block 1-2, and a ejector rod 1-3; the bottom of the mounting plate 1-1 is provided with an ejection cylinder for driving it to move up and down.
  • the top of the mounting plate 1-1 is provided with a positioning block 1-2, and the top surface of the positioning block 1-2 is provided with intersecting positioning holes 1-5 and wire troughs 1-6, and the wire troughs 1-6 Cut the top of the positioning block 1-2 into two parts, and a push rod 1-3 that can move up and down is slidably installed in the positioning hole 1-5.
  • the bottom of the push rod 1-3 is provided with a support plate 1-7 that is fixedly connected to the frame.
  • the position fixed support is used to prevent the ejector rod 1-3 from sliding out of the positioning hole 1-5, so that a part of the upper end of the ejector rod 1-3 is always inserted into the positioning hole 1-5.
  • the ejection cylinder 1-4 is extended, and the positioning block 1-2 is driven upward through the mounting plate 1-1, so that the ejector rod 1-3 is completely sunk into the positioning hole 1-5, so that the positioning block 1-2
  • a countersunk hole matching the coil is formed on the top surface.
  • the wire package is put into the positioning holes 1-5 from top to bottom by the handling robot 6 to fix the wire package in a fixed position.
  • the tail wires on the wire package are along the lines respectively. Slots 1-6 extend outward.
  • the ejection cylinder 1-4 is shortened, and the positioning block 1-2 is driven downward through the mounting plate 1-1, so that the ejector rod 1-3 moves upward relative to the positioning hole 1-5, and the coil is moved from the positioning hole. Eject from 1-5.
  • the stranding mechanism 3 includes a stranding hook 3-1 and a stranding motor 3-2; the stranding crochet 3-1 is rotatably installed on the frame and is driven to rotate by the stranding motor 3-2.
  • the stranded wire motor 3-2 adopts a servo motor or a stepper motor.
  • the stranded wire crochet hook 3-1 is driven to rotate through the belt drive, thereby stranding the copper wires at the front end of the wire package together.
  • the rear end line dividing mechanism 4 includes two multi-stage propulsion mechanisms 4-1 arranged at an angle to each other, one of the multi-stage propulsion mechanisms 4-1 is provided with a line dividing clamping mechanism 4-2, and the other multi-stage propulsion mechanism 4-1 is provided with a line dividing clamping mechanism 4-2.
  • the cylinder clamping claw I4 -3 moves forward to the position of the two tail lines under the action of the multi-stage propulsion mechanism 4-1, and the cylinder clamp I4-3 closes to clamp the two tail lines; the cylinder clamp I4-3 moves forward under the multi-stage propulsion mechanism 4-1 Under the action of the multi-stage propulsion mechanism 4-1, the branch line clamping mechanism 4-2 moves forward to the position of the two tail lines for the first time, and straightens the two tail lines of the wire package.
  • the two multi-stage propulsion mechanisms 4-1 respectively drive the branch line clamping mechanism 4-2 , the cylinder clamping claw I4-3 retreats to the initial position, that is, the cylinder clamping claw I4-3 retreats for the third time to straighten the longer copper wire, and the branch line clamping mechanism 4-2 retreats for the second time, and the shorter copper wire The thread is straightened, making it easier to take out the thread later.
  • the multi-stage propulsion mechanism 4-1 includes a forward cylinder 4-11, a mounting block 4-12, and a tensioning cylinder 4-13; a mounting block 4-1 is slidably installed on the slider of the forward cylinder 4-11. 12. There is a tensioning cylinder 4-13 behind the mounting block 4-12 to drive it forward.
  • the forward cylinder 4-11 adopts a slide cylinder. When the forward cylinder 4-11 moves, it drives the mounting block 4-12 forward. Move or retreat, which means the first section moves forward or backward; the cylinder clamping claw or branch line clamping mechanism 4-2 is fixedly installed on the installation block 4-12.
  • the tensioning cylinder 4-13 When the tensioning cylinder 4-13 moves, it drives the installation block 4-12 Moving forward or backward is the second forward or backward movement; the rear end of the forward moving cylinder 4-11 is provided with a limit cylinder 4-14.
  • the limit cylinder 4-14 When the limit cylinder 4-14 is extended, its piston rod moves toward the installation The block 4-12 extends in the direction where the forward cylinder 4-11 drives the installation block 4-12 to move to the left.
  • the piston rod of the limit cylinder 4-14 resists the installation block 4-12, so that it cannot be completely reset.
  • the forward cylinder 4-11 can drive the installation block 4-12 to move to the left to the initial position, thereby dividing the retreat of the installation block 4-12 into two times, which is the third retreat.
  • the multi-stage propulsion mechanism 4-1 can also use electrical components such as linear cylinders and mobile modules that can accurately stop at a designated position.
  • the multi-stage propulsion mechanism 4-1 can also be composed of two slide rail cylinders, one of which is fixedly installed on the slide block of the other slide rail cylinder.
  • Embodiment 1 of the branch line clamping mechanism 4-2 includes a fixed block I 4-2-11, a flexible movable block 4-2-12, and a clamping cylinder 4-2-13 , installation rod 4-2-14, the top of the installation rod 4-2-14 is provided with a fixed block I4-2-11, and a clamping cylinder 4-2-13 is provided below the fixed block I4-2-11.
  • the piston rod of the clamping cylinder 4-2-13 is provided with a flexible movable block 4-2-12.
  • the branch wire clamping mechanism 4-2 retreats for the first time, the longer copper wire Because it is clamped by the cylinder clamping claw I4-3, the longer copper wire is pulled out from between the fixed block I4-2-11 and the flexible movable block 4-2-12, using the deformation of the flexible movable block 4-2-12, The clamping force on the two tail lines is relatively moderate, which can better clamp the shorter tail line and effectively prevent the longer tail line from being broken when it is pulled out.
  • the branch line clamping mechanism 4-2 includes a line branch block I4-2-21, and the line branch block I4-2-21 is provided with a line clamping hole 4- 2-22, the line dividing block I 4-2-21 is provided with a line passing gap 4-2-23 connected with the line clamping hole 4-2-22, and the side wall of the line passing gap 4-2-23 is provided with
  • the installation hole 4-2-24 is provided with steel balls 4-2-25 and springs 4-2-26 from the outside to the inside.
  • the installation hole 4-2-24 is set in the line clearance. On the upper side wall of 4-2-23, through the weight of spring 4-2-26 and steel ball 4-2-25, steel ball 4-2-25 moves to the lower side wall of mounting hole 4-2-24.
  • the branch wire clamping mechanism 4-2 retreats for the first time, the longer copper wire is clamped by the cylinder clamping claw I4-3. The wire is pulled out from the wire-passing gap 4-2-23, but the shorter copper wire cannot overcome the barrier of the steel ball 4-2-25, and thus remains in the branching hole to realize the branching of the two copper wires.
  • a fixed clip is provided on the side of the dividing line block I4-2-21.
  • the fixed clip includes a fixed block II4-2-27, a movable block 4-2-28, and a clamping cylinder 4-2-29.
  • the above-mentioned fixed block II4-2-27 is fixedly installed on the side top of the branching block I4-2-21.
  • the clamping cylinder 4-2-29 is driven to move up and down. After the longer copper wire is separated, the clamping cylinder 4-2-29 drives the movable block 4-2-28 to move upward, thereby clamping the shorter copper wire.
  • the branch line clamping mechanism 4-2 retreats for the second time, it is convenient to straighten the shorter copper wire.
  • the transport manipulator 6 includes a left and right moving linear module 6-1, a forward and backward moving linear module 6-2, and a cylinder clamp II 6-3; the slider of the left and right moving linear module 6-1 is provided with Vertical forward and backward moving linear module 6-2.
  • the slider of the forward and backward moving linear module 6-2 is equipped with a cylinder clamping jaw II6-3.
  • the cylinder clamping jaw II6-3 clamps the copper that needs to be transported. wire, and then move the linear module 6-1 left and right and the linear module 6-2 forward and backward to transport the copper wire to the set position, and then the cylinder clamping claw II 6-3 is released to complete the transport of the corresponding copper wire.
  • the cylinder clamping jaw I4-3 moves forward under the promotion of the multi-stage propulsion mechanism 4-1, clamping the two wire wrapping wires, and then the cylinder clamping claw I4-3 is driven by the multi-stage propulsion mechanism 4-1 Move a certain distance backward to straighten the wire package tail;
  • the branch line clamping mechanism 4-2 moves forward under the push of the multi-stage propulsion mechanism 4-1, and clamps the cylinder clamping claw I 4-3 to the wire package clamping mechanism 1 section of copper wire, and then the cylinder clamping claw I4-3 moves backward for a certain distance under the promotion of the multi-stage propulsion mechanism 4-1, and the shorter tail wire is separated from the clamping of the cylinder clamping claw I4-3;
  • the branch line clamping mechanism 4-2 moves back a certain distance under the push of the multi-stage propulsion mechanism 4-1, straightens the shorter copper wire and makes it longer.
  • the cylinder clamping claw I 4-3 moves in the multi-stage propulsion mechanism 4-1 Move it back a certain distance under the push of

Abstract

The present application relates to the technical field of wire packet branching devices, and relates to a branching device and method for a coil to be put into a shell. The branching device comprises a wire packet clamping mechanism (1), a double-row air cylinder clamping jaw (2), a stranding mechanism (3), a rear-end wire branching mechanism (4), a branched wire clamping device (5), and a carrying manipulator (6); the double-row air cylinder clamping jaw (2), the stranding mechanism (3), the rear-end wire branching mechanism (4), and the branched wire clamping device (5) sequentially surround the periphery of the wire packet clamping mechanism (1); and the carrying manipulator (6) used for carrying a wire packet and carrying branched wires to all positions is provided above the wire packet clamping mechanism (1). By means of cooperation of the double-row air cylinder clamping jaw (2) and the carrying manipulator (6), copper wires, having the same length, at the front end of the wire packet are sequentially branched from long to short, wire sets are conveyed to the stranding mechanism (3) for stranding and fixing, and single wires are conveyed to the branched wire clamping device (5) for fixing; rear-end wires of the wire packet are branched by means of the rear-end wire branching mechanism (4); and all the copper wires on the wire packet are effectively branched and stranded to make preparation for the wire packet to enter a shell.

Description

一种待入壳线圈分线装置及方法A device and method for dividing the coil to be inserted into the shell 技术领域Technical field
本发明属于线包分线设备技术领域,具体的说,涉及一种待入壳线圈分线装置及方法。The invention belongs to the technical field of wire package branching equipment. Specifically, it relates to a device and method for branching coils to be inserted into the housing.
背景技术Background technique
线圈绕线完成后,下一步加工工序为将绕好的线圈放入相应的壳内,并使铜线与壳的引脚相对应,但刚绕好的线圈长短不一、线与线之间相互交织,比较混乱,不能直接放入壳中,同时,有些铜线是两根对应同一引脚,需要将两根铜线绞合为一根,因此,提前将多组铜线进行分线和绞线就显得尤为关键和重要。After the coil winding is completed, the next step is to put the wound coil into the corresponding shell and make the copper wires correspond to the pins of the shell. However, the lengths of the newly wound coils are different, and there are gaps between the wires. They are intertwined and confusing and cannot be put directly into the case. At the same time, some copper wires have two corresponding pins, and two copper wires need to be twisted into one. Therefore, multiple sets of copper wires must be separated and wired in advance. Twisted wire is particularly critical and important.
发明内容Contents of the invention
为了解决上述问题,本发明提出了一种待入壳线圈分线装置及方法。能够有效将线包的的前端和后端进行分线和绞线,为下一工序做好准备。In order to solve the above problems, the present invention proposes a device and method for dividing the coil to be inserted into the shell. It can effectively separate and twist the front and rear ends of the wire package to prepare for the next process.
为达到上述目的,本发明按如下技术方案实施的:In order to achieve the above objects, the present invention is implemented according to the following technical solutions:
一种待入壳线圈分线装置,包括线包夹持机构、双列气缸夹爪、绞线机构、后端线分线机构、分线夹持装置、搬运机械手;所述的线包夹持机构外围依次环绕设置有双列气缸夹爪、绞线机构、后端线分线机构、分线夹持装置,线包夹持机构上方设有用于搬运线包及将分线搬运至各个位置的搬运机械手。A wire branching device for coils to be put into the shell, including a wire package clamping mechanism, a double-row cylinder clamping claw, a stranding mechanism, a rear end wire branching mechanism, a wire branching clamping device, and a handling robot; the wire package clamping mechanism The periphery is surrounded by a double-row cylinder clamping claw, a stranding mechanism, a rear-end wire branching mechanism, and a branching clamping device. There is a transport manipulator above the wire package clamping mechanism for transporting wire packages and transporting wires to various locations. .
进一步,所述的线包夹持机构包括安装板、定位块、顶杆;所述的安装板底部设有用于驱使其上下移动的顶出气缸,安装板顶部设有定位块,定位块的顶面上设有相互交叉的定位孔和线槽,且线槽将定位块顶部一为二,定位孔内滑动安装有可上下移动的顶杆,顶杆底部设有与机架固定连接的支撑板。Further, the wire package clamping mechanism includes a mounting plate, a positioning block, and an ejector rod; the bottom of the mounting plate is provided with an ejection cylinder for driving it to move up and down, the top of the installation plate is provided with a positioning block, and the top of the positioning block is There are intersecting positioning holes and wire troughs on the surface, and the wire trough divides the top of the positioning block into two parts. A ejector rod that can move up and down is slidably installed in the positioning hole. The bottom of the ejector rod is equipped with a support plate fixedly connected to the frame. .
进一步,所述的绞线机构包括绞线钩针、绞线电机;所述的绞线钩针转动安装在机架上,并通过绞线电机驱使转动。Further, the stranding mechanism includes a stranding hook and a stranding motor; the stranding crochet is rotatably installed on the frame and is driven to rotate by the stranding motor.
进一步,所述的后端线分线机构包括两个互为倾角设置的多段式推进机构,其中一个多段式推进机构上设有分线夹持机构,另一个上设有气缸夹爪Ⅰ。Furthermore, the rear end line dividing mechanism includes two multi-stage propulsion mechanisms arranged at an angle to each other, one of the multi-stage propulsion mechanisms is provided with a line dividing clamping mechanism, and the other is provided with a cylinder clamping claw I.
优选的,所述的多段式推进机构包括前移气缸、安装块、张紧气缸;所述前移气缸的滑块上滑动安装有安装块,安装块后方设有用于驱使其前移的张紧气缸;所述的前移气缸后端设有限位气缸。Preferably, the multi-stage propulsion mechanism includes a forward cylinder, a mounting block, and a tensioning cylinder; a mounting block is slidably mounted on the slide block of the forward cylinder, and a tensioning block is provided behind the mounting block to drive it forward. Cylinder; the rear end of the forward-moving cylinder is provided with a limited cylinder.
优选的,所述的分线夹持机构包括固定块Ⅰ、柔性活动块、夹紧气缸、安装杆,所述的安装杆顶部设有固定块Ⅰ,固定块Ⅰ下方设有夹紧气缸,夹紧气缸的活塞杆上设有柔性活动块,夹紧气缸伸长时,驱使柔性活动块向固定块Ⅰ移动。Preferably, the branch line clamping mechanism includes a fixed block I, a flexible movable block, a clamping cylinder, and a mounting rod. The top of the mounting rod is provided with a fixed block I, and a clamping cylinder is provided below the fixed block I. The piston rod of the clamping cylinder is equipped with a flexible movable block. When the clamping cylinder is extended, the flexible movable block is driven to move toward the fixed block I.
优选的,所述的分线夹持机构包括分线块Ⅰ,分线块Ⅰ上设有夹线孔,分线块Ⅰ上设有与夹线孔相连通的过线间隙,过线间隙的侧壁上设有安装孔,安装孔内从外到内依次设有钢球、弹簧。Preferably, the branching line clamping mechanism includes a line dividing block I. The line dividing block I is provided with a line clamping hole. The line dividing block I is provided with a line passing gap connected to the line clamping hole. The line passing gap is There are mounting holes on the side wall, and steel balls and springs are arranged in the mounting holes from outside to inside.
优选的,所述的分线块Ⅰ侧方设有固定夹,固定夹包括固定块Ⅱ、活动块、夹持气缸,所述的固定块Ⅱ固定安装在分线块Ⅰ的侧方顶部,固定块Ⅱ下方设有活动块,活动块通过夹持气缸驱使上下移动。Preferably, a fixed clamp is provided on the side of the branching block I. The fixed clamp includes a fixed block II, a movable block and a clamping cylinder. The fixed block II is fixedly installed on the side top of the branching block I and is fixed. There is a movable block under the block II, and the movable block is driven to move up and down by the clamping cylinder.
进一步,所述的搬运机械手包括左右移动线性模组、前后移动线性模组、气缸夹爪Ⅱ;所述左右移动线性模组的滑块上设有与之垂直的前后移动线性模组,前后移动线性模组的滑块上设有气缸夹爪Ⅱ。Further, the described handling manipulator includes a left-right moving linear module, a front-rear moving linear module, and a cylinder clamp II; the slide block of the left-right moving linear module is provided with a front-rear moving linear module perpendicular to it, and the front-rear moving linear module moves forward and backward. The slider of the linear module is equipped with a cylinder clamping jaw II.
一种待入壳线圈分线方法,采用上述的待入壳线圈分线装置进行分线,具体包括以下步骤,A method for dividing wires of coils to be put into the shell, using the above-mentioned dividing device for the coils to be put into the shells, specifically including the following steps:
S1:根据线包分线后线束的数量,在线包夹持机构周围环绕安装双列气缸夹爪、绞线机构、分线夹持机构、气缸夹爪Ⅰ、分线夹持装置;S1: According to the number of wire bundles after the wire package is divided, double-row cylinder clamping jaws, stranding mechanism, branch line clamping mechanism, cylinder clamping claw I, and branch line clamping device are installed around the line package clamping mechanism;
S2:通过搬运机械手将线包放置在分线夹持装置上,线包的前端线正对双列气缸夹爪,线包的后端线向后延伸至分线夹持机构和气缸夹爪Ⅰ之间;S2: Place the wire package on the branch line clamping device through the handling robot. The front end line of the line package is facing the double-row cylinder clamping claw, and the rear end line of the wire package extends backward to the branch line clamping mechanism and the cylinder clamping claw I. between;
S3:双列气缸夹爪的后侧气缸夹爪打开,机械手夹持住前端线中的最长线后向侧方移动,使最长线脱离双列气缸夹爪的后侧气缸夹爪的夹持,然后双列气缸夹爪的后侧气缸夹爪闭合,夹持住剩余的全部铜线,双列气缸夹爪的前侧气缸夹爪打开,将前端线中的最长线分离出来,再然后机械手将分离出来的线搬运至绞线机构进行绞线,重复上述步骤,将线包前端线从长至短依次分离出来并依次运送至分线夹持装置或绞线机构;S3: The rear cylinder clamp of the double-row cylinder clamp opens, and the manipulator clamps the longest line in the front line and moves sideways, so that the longest line breaks away from the clamping of the rear cylinder clamp of the double-row cylinder. Then the rear cylinder jaw of the double-row cylinder clamp is closed to hold all the remaining copper wires, and the front cylinder jaw of the double-row cylinder jaw is opened to separate the longest wire from the front end wire, and then the robot hand The separated wires are transported to the stranding mechanism for stranding. Repeat the above steps to separate the front-end wires of the wire package from long to short and transport them to the branching clamping device or stranding mechanism in turn;
S4:气缸夹爪Ⅰ在多段式推进机构的推动下前移,夹持住两根线包尾线,然后气缸夹爪Ⅰ在多段式推进机构的推动下向后移动一段距离,拉直线包尾线;分线夹持机构在多段式推进机构的推动下前移,夹持住气缸夹爪Ⅰ至线包夹持机构段的铜线,然后气缸夹爪Ⅰ在多段式推进机构的推动下向后移动一段距离,将较短尾线脱离气缸夹爪Ⅰ的夹持;分线夹持机构在多段式推进机构的推动下后退移动一定距离,将较短铜线拉直,并使其原理较长铜线,气缸夹爪Ⅰ在多段式推进机构的推动下向后移动一段距离,再次拉直较长尾线。S4: The cylinder clamping claw I moves forward under the promotion of the multi-stage propulsion mechanism to clamp the two wire tailing lines, and then the cylinder clamping claw I moves a certain distance backward under the promotion of the multi-stage propulsion mechanism to straighten the tailing line. wire; the branch line clamping mechanism moves forward under the push of the multi-stage propulsion mechanism, clamping the copper wire from the cylinder clamp I to the wire package clamping mechanism section, and then the cylinder clamp I moves forward under the push of the multi-stage propulsion mechanism. Move back a certain distance to separate the shorter tail wire from the clamping of the cylinder clamping jaw I; the branch line clamping mechanism moves back a certain distance under the promotion of the multi-stage propulsion mechanism, straightens the shorter copper wire, and makes its principle easier With the long copper wire, the cylinder clamping jaw I moves backward for a certain distance under the push of the multi-stage propulsion mechanism, and straightens the longer tail wire again.
本发明的有益效果:Beneficial effects of the present invention:
本发明通过双列气缸夹爪和搬运机械手相配合,将相同长度的线包前端铜线从长至短依次分出,并将线组送至绞线机构进行绞线和固定,将单线送至分线夹持装置进行固定;通过后端线分线机构对线包后端线进行分线;有效将线包上的所有铜线进行分线和绞线,为线包的入壳做好准备。The invention cooperates with the double-row cylinder clamping claw and the transport manipulator to separate the front-end copper wires of the same length from long to short, and sends the wire group to the twisting mechanism for twisting and fixing, and sends the single wire to The branching clamping device is used for fixation; the rear end of the wire package is separated through the rear end wire separation mechanism; all copper wires on the wire package are effectively separated and twisted to prepare for the insertion of the wire package into the shell.
附图说明Description of the drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单的介绍,显而易见,下面描述中的附图仅仅是本发明的一些实施例,对于本领域技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, a brief introduction will be made below to the drawings needed to be used in the description of the embodiments. It is obvious that the drawings in the following description are only some embodiments of the present invention and are not relevant to the present invention. For those skilled in the art, other drawings can also be obtained based on these drawings without exerting creative efforts.
图1是本发明立体结构示意图;Figure 1 is a schematic diagram of the three-dimensional structure of the present invention;
图2是本发明局部立体结构示意图;Figure 2 is a partial three-dimensional structural schematic diagram of the present invention;
图3是本发明线包夹持机构立体结构示意图;Figure 3 is a schematic three-dimensional structural diagram of the wire package clamping mechanism of the present invention;
图4是本发明分线夹持机构实施例1立体结构示意图;Figure 4 is a schematic three-dimensional structural diagram of Embodiment 1 of the branch line clamping mechanism of the present invention;
图5是本发明分线夹持机构实施例2安装示意图;Figure 5 is an installation schematic diagram of Embodiment 2 of the branch line clamping mechanism of the present invention;
图6是本发明分线夹持机构实施例2立体结构示意图;Figure 6 is a schematic three-dimensional structural diagram of Embodiment 2 of the branch line clamping mechanism of the present invention;
图7是本发明分线块Ⅰ剖视示意图;Figure 7 is a schematic cross-sectional view of the line dividing block I of the present invention;
图8是本发明分线夹持装置主视示意图;Figure 8 is a schematic front view of the branch line clamping device of the present invention;
图中,1-线包夹持机构、1-1安装板、1-2定位块、1-3顶杆、1-4顶出气缸、1-5定位孔、1-6线槽、1-7支撑板、2-双列气缸夹爪、3-绞线机构、3-1绞线钩针、3-2绞线电机、4-后端线分线机构、4-1多段式推进机构、4-11前移气缸、4-12安装块、4-13张紧气缸、4-14限位气缸、4-2分线夹持机构、4-2-11固定块Ⅰ、4-2-12柔性活动块、4-2-13夹紧气缸、4-2-14安装杆、4-2-21分线块Ⅰ、4-2-22夹线孔、4-2-23过线间隙、4-2-24安装孔、4-2-25钢球、4-2-26弹簧、4-2-27固定块Ⅱ、4-2-28活动块、4-2-29夹持气缸、4-3气缸夹爪Ⅰ、5-分线夹持装置、5-1分线块Ⅱ、5-2夹线槽、6-搬运机械手、6-1左右移动线性模组、6-2前后移动线性模组、6-3气缸夹爪Ⅱ。In the picture, 1-wire package clamping mechanism, 1-1 mounting plate, 1-2 positioning block, 1-3 ejector rod, 1-4 ejection cylinder, 1-5 positioning hole, 1-6 wire trough, 1- 7 support plate, 2-double row cylinder clamping jaw, 3-stranded wire mechanism, 3-1 stranded wire crochet hook, 3-2 stranded wire motor, 4-rear end wire branching mechanism, 4-1 multi-stage propulsion mechanism, 4- 11 forward cylinder, 4-12 installation block, 4-13 tensioning cylinder, 4-14 limit cylinder, 4-2 branch line clamping mechanism, 4-2-11 fixed block I, 4-2-12 flexible movement block, 4-2-13 clamping cylinder, 4-2-14 mounting rod, 4-2-21 line dividing block I, 4-2-22 clamping hole, 4-2-23 line clearance, 4-2 -24 mounting holes, 4-2-25 steel ball, 4-2-26 spring, 4-2-27 fixed block II, 4-2-28 movable block, 4-2-29 clamping cylinder, 4-3 cylinder Clamp Ⅰ, 5-wire branch clamping device, 5-1 wire branch block Ⅱ, 5-2 wire clamping trough, 6-carrying robot, 6-1 left and right moving linear module, 6-2 forward and backward moving linear module, 6-3 Cylinder Clamp II.
具体实施方式Detailed ways
为了使本发明的目的、技术方案和有益效果更加清楚,下面将结合附图,对本发明的优选实施例进行详细的说明,以方便技术人员理解。In order to make the purpose, technical solutions and beneficial effects of the present invention clearer, the preferred embodiments of the present invention will be described in detail below in conjunction with the accompanying drawings to facilitate the understanding of the skilled person.
由图所示,一种待入壳线圈分线装置,包括线包夹持机构1、双列气缸夹爪2、绞线机构3、后端线分线机构4、分线夹持装置5、搬运机械手6;线包夹持机构1用于固定线包位置,便于进行分线作业,所述的线包夹持机构1外围依次环绕设置有双列气缸夹爪2、绞线机构3、后端线分线机构4、分线夹持装置5。分线时,线包夹持机构1上方设有用于搬运线包及将分线搬运至各个位置的搬运机械手6,双列气缸夹爪2由两个并列设置的气缸夹爪组成,位于线包夹持机构1正前方,线包由搬运机械手6搬运至线包夹持机构1上进行固定,线包的前端铜线向前延伸至双列气缸夹爪2的夹板之间,双列气缸夹爪2闭合,夹住线包的所有前端铜线;搬运机械手6夹住线包前端的全部铜线,然后向远离线包夹持机构1的方向运动,线 包前端铜线由短至长逐渐从搬运机械手6上脱出,当搬运机械手6仅夹住最长的铜线或铜线组时,搬运机械手6停止移动;双列气缸夹爪2的外侧气缸夹爪打开,搬运机械手6向侧方继续移动,将最长的铜线拉至双列气缸夹爪2的外侧气缸夹爪抓取不到的位置;然后双列气缸夹爪2的外侧气缸夹爪闭合,夹住剩余的线包前端铜线,双列气缸夹爪2的内侧气缸夹爪打开,使双列气缸夹爪2松开对最长铜线的夹持,从而将线包前端铜线中最长的铜线分离出来;搬运机械手6将最长铜线搬运至绞线机构3进行绞线,重复上述步骤,依次将线包前端铜线分线至绞线机构3、夹线机构,完成线包上所有铜线的分线开。线包上的前端铜线有两组长铜线,两根短铜线,因此,设置两个绞线机构3对两组铜线进行绞线,搬运机械手6先将两组长铜线搬运至绞线机构3上进行绞线,然后将剩余的两根短铜线中的较长铜线搬运至夹线机构进行夹持,剩余最后一根最短铜线依旧由双列气缸夹爪2进行夹持,从而完成线包前端所有铜线的分线作业。线包的后端铜线由后端线分线机构4同步进行分线。As shown in the figure, a wire branching device for coils to be inserted into the shell includes a wire package clamping mechanism 1, a double-row cylinder clamp 2, a stranding mechanism 3, a rear end wire branching mechanism 4, a branching clamping device 5, and a transportation Manipulator 6; the wire package clamping mechanism 1 is used to fix the position of the wire package to facilitate the wiring operation. The wire package clamping mechanism 1 is surrounded by a double row of cylinder clamping claws 2, a stranding mechanism 3, and a rear end wire. Line dividing mechanism 4, line dividing clamping device 5. When the wire is divided, a transport manipulator 6 is provided above the wire package clamping mechanism 1 for transporting the wire package and transporting the divided wires to various positions. The double-row cylinder clamp 2 is composed of two cylinder clamps arranged side by side and is located on the wire package. Right in front of the clamping mechanism 1, the wire package is transported by the transport robot 6 to the wire package clamping mechanism 1 for fixation. The front copper wire of the wire package extends forward between the splints of the double-row cylinder clamping claw 2. The double-row cylinder clamp Claw 2 is closed, clamping all the copper wires at the front end of the wire package; the handling robot 6 clamps all the copper wires at the front end of the wire package, and then moves in a direction away from the wire package clamping mechanism 1, and the copper wires at the front end of the wire package gradually increase from short to long. After being disengaged from the transport robot 6, when the transport robot 6 only clamps the longest copper wire or copper wire group, the transport robot 6 stops moving; the outer cylinder jaw of the double-row cylinder clamp 2 opens, and the transport robot 6 moves sideways Continue to move and pull the longest copper wire to a position where the outer cylinder clamp of the double-row cylinder clamp 2 cannot grasp; then close the outer cylinder clamp of the double-row cylinder clamp 2 to clamp the front end of the remaining wire package Copper wire, the inner cylinder clamping jaw of the double-row cylinder clamping jaw 2 opens, so that the double-row cylinder clamping jaw 2 releases the clamping of the longest copper wire, thereby separating the longest copper wire from the copper wire at the front end of the wire package; The transport robot 6 carries the longest copper wire to the stranding mechanism 3 for stranding. Repeat the above steps to separate the copper wires at the front end of the wire package to the stranding mechanism 3 and the clamping mechanism to complete the separation of all copper wires on the wire package. Line open. The front-end copper wire on the wire package has two sets of long copper wires and two short copper wires. Therefore, two twisting mechanisms 3 are set up to twist the two sets of copper wires. The transport robot 6 first transports the two sets of long copper wires to The wires are twisted on the stranding mechanism 3, and then the longer copper wire among the remaining two short copper wires is transported to the wire clamping mechanism for clamping. The remaining last shortest copper wire is still clamped by the double-row cylinder clamping jaw 2. to complete the wiring operation of all copper wires at the front end of the wire package. The rear-end copper wires of the wire package are synchronously branched by the rear-end wire branching mechanism 4 .
所述的分线夹持装置5包括分线块Ⅱ5-1,分线块Ⅱ5-1上设有夹线槽5-2,夹线槽5-2呈一条能够夹持住线包上铜线的缝隙,作为优选,所述的夹线槽5-2外端呈喇叭口设置,方便将铜线放入夹线槽5-2中。The branch line clamping device 5 includes a line block II 5-1. The line block II 5-1 is provided with a wire clamping slot 5-2. The wire clamping slot 5-2 is in the shape of a line capable of clamping the copper wire on the wire package. As a preferred option, the outer end of the wire clamping slot 5-2 is configured with a bell mouth to facilitate placing copper wires into the wire clamping slot 5-2.
进一步,所述的线包夹持机构1包括安装板1-1、定位块1-2、顶杆1-3;所述的安装板1-1底部设有用于驱使其上下移动的顶出气缸1-4,安装板1-1顶部设有定位块1-2,定位块1-2的顶面上设有相互交叉的定位孔1-5和线槽1-6,且线槽1-6将定位块1-2顶部一为二,定位孔1-5内滑动安装有可上下移动的顶杆1-3,顶杆1-3底部设有与机架固定连接的支撑板1-7,位置固定支撑用于防止顶杆1-3从定位孔1-5中滑落出来,使顶杆1-3的上端始终有一部分插入定位孔1-5中。分线时,顶出气缸1-4伸长,通过安装板1-1带动定位块1-2向上移动,使顶杆1-3完全陷入定位孔1-5中,从而在定位块1-2顶面上形成一个与线圈相匹配的沉孔,线包由搬运机械手6从上往下放入定位孔1-5中,将线包固定在一个固定的位置,线包上的尾线分别沿线槽1-6向外伸出。绕线完成后顶出气缸1-4缩短,通过安装板1-1带动定位块1-2向下移动,从而使顶杆1-3相对于定位孔1-5向上移动,将线圈从定位孔1-5中顶出。Further, the wire package clamping mechanism 1 includes a mounting plate 1-1, a positioning block 1-2, and a ejector rod 1-3; the bottom of the mounting plate 1-1 is provided with an ejection cylinder for driving it to move up and down. 1-4, the top of the mounting plate 1-1 is provided with a positioning block 1-2, and the top surface of the positioning block 1-2 is provided with intersecting positioning holes 1-5 and wire troughs 1-6, and the wire troughs 1-6 Cut the top of the positioning block 1-2 into two parts, and a push rod 1-3 that can move up and down is slidably installed in the positioning hole 1-5. The bottom of the push rod 1-3 is provided with a support plate 1-7 that is fixedly connected to the frame. The position fixed support is used to prevent the ejector rod 1-3 from sliding out of the positioning hole 1-5, so that a part of the upper end of the ejector rod 1-3 is always inserted into the positioning hole 1-5. When the line is divided, the ejection cylinder 1-4 is extended, and the positioning block 1-2 is driven upward through the mounting plate 1-1, so that the ejector rod 1-3 is completely sunk into the positioning hole 1-5, so that the positioning block 1-2 A countersunk hole matching the coil is formed on the top surface. The wire package is put into the positioning holes 1-5 from top to bottom by the handling robot 6 to fix the wire package in a fixed position. The tail wires on the wire package are along the lines respectively. Slots 1-6 extend outward. After the winding is completed, the ejection cylinder 1-4 is shortened, and the positioning block 1-2 is driven downward through the mounting plate 1-1, so that the ejector rod 1-3 moves upward relative to the positioning hole 1-5, and the coil is moved from the positioning hole. Eject from 1-5.
进一步,所述的绞线机构3包括绞线钩针3-1、绞线电机3-2;所述的绞线钩针3-1转动安装在机架上,并通过绞线电机3-2驱使转动,绞线电机3-2采用伺服电机或步进电机,绞线电机3-2转动时,通过皮带传动带动绞线钩针3-1转动,从而将线包前端的铜线绞合在一起。Further, the stranding mechanism 3 includes a stranding hook 3-1 and a stranding motor 3-2; the stranding crochet 3-1 is rotatably installed on the frame and is driven to rotate by the stranding motor 3-2. , the stranded wire motor 3-2 adopts a servo motor or a stepper motor. When the stranded wire motor 3-2 rotates, the stranded wire crochet hook 3-1 is driven to rotate through the belt drive, thereby stranding the copper wires at the front end of the wire package together.
进一步,所述的后端线分线机构4包括两个互为倾角设置的多段式推进机构4-1,其中一个多段式推进机构4-1上设有分线夹持机构4-2,另一个上设有气缸夹爪Ⅰ4-3,分线时, 线包的两根一长一短的后端铜线从线包夹持机构1的线槽1-6向后伸出,气缸夹爪Ⅰ4-3在多段式推进机构4-1的作用下前移至两根尾线所在位置,气缸夹爪Ⅰ4-3闭合夹住两根尾线;气缸夹爪Ⅰ4-3在多段式推进机构4-1的作用下第一次向后移动一段距离,将线包的两根尾线拉直;分线夹持机构4-2在多段式推进机构4-1的作用下前移至两根尾线所在位置,并夹紧气缸夹爪Ⅰ4-3至线包夹持机构1段的尾线;气缸夹爪Ⅰ4-3在多段式推进机构4-1的作用下第二次向后移动一段距离,松开较短尾线,仅夹住较长段尾线的末端;多段式推进机构4-1带动分线夹持机构4-2的作用下第一次向后移动一段距离,将较长的尾线从分线夹持机构4-2上拉出,并将较短尾线向侧方拉开,使其远离较长尾线;两个多段式推进机构4-1分别带动分线夹持机构4-2、气缸夹爪Ⅰ4-3回退至初始位,即气缸夹爪Ⅰ4-3第三次回退,将较长铜线拉直,分线夹持机构4-2第二次回退,将较短铜线拉直,便于后续取线更加方便。Furthermore, the rear end line dividing mechanism 4 includes two multi-stage propulsion mechanisms 4-1 arranged at an angle to each other, one of the multi-stage propulsion mechanisms 4-1 is provided with a line dividing clamping mechanism 4-2, and the other multi-stage propulsion mechanism 4-1 is provided with a line dividing clamping mechanism 4-2. There is a cylinder clamping claw I4-3 on the wire package. When the wire is separated, the two rear end copper wires of the wire package, one long and one short, extend backward from the wire trough 1-6 of the wire package clamping mechanism 1. The cylinder clamping claw I4 -3 moves forward to the position of the two tail lines under the action of the multi-stage propulsion mechanism 4-1, and the cylinder clamp I4-3 closes to clamp the two tail lines; the cylinder clamp I4-3 moves forward under the multi-stage propulsion mechanism 4-1 Under the action of the multi-stage propulsion mechanism 4-1, the branch line clamping mechanism 4-2 moves forward to the position of the two tail lines for the first time, and straightens the two tail lines of the wire package. Clamp the cylinder clamp I4-3 to the tail line of section 1 of the wire package clamping mechanism; the cylinder clamp I4-3 moves backward a distance for the second time under the action of the multi-stage propulsion mechanism 4-1, and releases the shorter The tail line only clamps the end of the longer tail line; the multi-stage propulsion mechanism 4-1 drives the split line clamping mechanism 4-2 to move a certain distance backward for the first time, and the longer tail line is separated from the split line. Pull out the line clamping mechanism 4-2, and pull the shorter tail line sideways to keep it away from the longer tail line; the two multi-stage propulsion mechanisms 4-1 respectively drive the branch line clamping mechanism 4-2 , the cylinder clamping claw I4-3 retreats to the initial position, that is, the cylinder clamping claw I4-3 retreats for the third time to straighten the longer copper wire, and the branch line clamping mechanism 4-2 retreats for the second time, and the shorter copper wire The thread is straightened, making it easier to take out the thread later.
所述的多段式推进机构4-1包括前移气缸4-11、安装块4-12、张紧气缸4-13;所述前移气缸4-11的滑块上滑动安装有安装块4-12,安装块4-12后方设有用于驱使其前移的张紧气缸4-13,前移气缸4-11采用滑轨气缸,前移气缸4-11动作时,带动安装块4-12前移或后退,为第一节前移或后退;气缸夹爪或分线夹持机构4-2固定安装在安装块4-12上,张紧气缸4-13动作时,带动安装块4-12向前或向后移动,为第二次前移或后退;所述的前移气缸4-11后端设有限位气缸4-14,限位气缸4-14伸长时,其活塞杆向安装块4-12所在方向伸出,前移气缸4-11带动安装块4-12向左移动时,限位气缸4-14的活塞杆顶住安装块4-12,从而使其不能完全复位,限位气缸4-14缩短后,前移气缸4-11才能够带动安装块4-12向左移动至初始位,从而将安装块4-12的后退分为两次,为第三次后退。The multi-stage propulsion mechanism 4-1 includes a forward cylinder 4-11, a mounting block 4-12, and a tensioning cylinder 4-13; a mounting block 4-1 is slidably installed on the slider of the forward cylinder 4-11. 12. There is a tensioning cylinder 4-13 behind the mounting block 4-12 to drive it forward. The forward cylinder 4-11 adopts a slide cylinder. When the forward cylinder 4-11 moves, it drives the mounting block 4-12 forward. Move or retreat, which means the first section moves forward or backward; the cylinder clamping claw or branch line clamping mechanism 4-2 is fixedly installed on the installation block 4-12. When the tensioning cylinder 4-13 moves, it drives the installation block 4-12 Moving forward or backward is the second forward or backward movement; the rear end of the forward moving cylinder 4-11 is provided with a limit cylinder 4-14. When the limit cylinder 4-14 is extended, its piston rod moves toward the installation The block 4-12 extends in the direction where the forward cylinder 4-11 drives the installation block 4-12 to move to the left. The piston rod of the limit cylinder 4-14 resists the installation block 4-12, so that it cannot be completely reset. After the limit cylinder 4-14 is shortened, the forward cylinder 4-11 can drive the installation block 4-12 to move to the left to the initial position, thereby dividing the retreat of the installation block 4-12 into two times, which is the third retreat.
所述的多段式推进机构4-1也可采用线性气缸、移动模组等能够精确停止在指定位置的电器元件。The multi-stage propulsion mechanism 4-1 can also use electrical components such as linear cylinders and mobile modules that can accurately stop at a designated position.
所述的多段式推进机构4-1还可由两个滑轨气缸组成,其中一个滑轨气缸固定安装在另一个滑轨气缸的滑块上。The multi-stage propulsion mechanism 4-1 can also be composed of two slide rail cylinders, one of which is fixedly installed on the slide block of the other slide rail cylinder.
分线夹持机构4-2的实施例1:所述的分线夹持机构4-2包括固定块Ⅰ4-2-11、柔性活动块4-2-12、夹紧气缸4-2-13、安装杆4-2-14,所述的安装杆4-2-14顶部设有固定块Ⅰ4-2-11,固定块Ⅰ4-2-11下方设有夹紧气缸4-2-13,夹紧气缸4-2-13的活塞杆上设有柔性活动块4-2-12,夹紧气缸4-2-13伸长时,驱使柔性活动块4-2-12向固定块Ⅰ4-2-11移动,柔性活动块4-2-12采用橡胶制成,柔性活动块4-2-12和固定块Ⅰ4-2-11之间间隙的向气缸夹爪方向开口,当夹紧气缸4-2-13伸长时,将两根尾线夹持在固定块Ⅰ4-2-11和柔性活动块4-2-12之间,当分线夹持机构4-2第一次后退时,较长铜线由于被气缸夹爪Ⅰ4-3夹持,较长铜线从固定块Ⅰ4-2-11和柔性活动块4-2-12之间被拉出,利用柔性活动块4-2-12的变形,使 两根尾线受到的夹紧力相对适中,能够较好的夹持较短尾线,有效避免较长尾线拉出时被拉断。 Embodiment 1 of the branch line clamping mechanism 4-2: The branch line clamping mechanism 4-2 includes a fixed block I 4-2-11, a flexible movable block 4-2-12, and a clamping cylinder 4-2-13 , installation rod 4-2-14, the top of the installation rod 4-2-14 is provided with a fixed block I4-2-11, and a clamping cylinder 4-2-13 is provided below the fixed block I4-2-11. The piston rod of the clamping cylinder 4-2-13 is provided with a flexible movable block 4-2-12. When the clamping cylinder 4-2-13 is extended, the flexible movable block 4-2-12 is driven toward the fixed block I 4-2- 11 moves, the flexible movable block 4-2-12 is made of rubber, the gap between the flexible movable block 4-2-12 and the fixed block I 4-2-11 opens in the direction of the cylinder clamping claw, when the cylinder 4-2 is clamped -13 When extending, clamp the two tail wires between the fixed block I4-2-11 and the flexible movable block 4-2-12. When the branch wire clamping mechanism 4-2 retreats for the first time, the longer copper wire Because it is clamped by the cylinder clamping claw I4-3, the longer copper wire is pulled out from between the fixed block I4-2-11 and the flexible movable block 4-2-12, using the deformation of the flexible movable block 4-2-12, The clamping force on the two tail lines is relatively moderate, which can better clamp the shorter tail line and effectively prevent the longer tail line from being broken when it is pulled out.
分线夹持机构4-2的实施例2:所述的分线夹持机构4-2包括分线块Ⅰ4-2-21,分线块Ⅰ4-2-21上设有夹线孔4-2-22,分线块Ⅰ4-2-21上设有与夹线孔4-2-22相连通的过线间隙4-2-23,过线间隙4-2-23的侧壁上设有安装孔4-2-24,安装孔4-2-24内从外到内依次设有钢球4-2-25、弹簧4-2-26,安装孔4-2-24设置在过线间隙4-2-23的的上侧壁上,通过弹簧4-2-26及钢球4-2-25的自重,钢球4-2-25向安装孔4-2-24的下侧壁移动,在过线间隙4-2-23内形成阻隔,分线时,两根铜线从过线间隙4-2-23进入夹线孔4-2-22时,铜线将钢球4-2-25向上抬起,从而进入夹线孔4-2-22中,当分线夹持机构4-2第一次后退时,较长铜线由于被气缸夹爪Ⅰ4-3夹持,较长铜线从过线间隙4-2-23中被拉出,而较短铜线不能克服钢球4-2-25的阻隔,从而留在分线孔中,实现两根铜线的分线。作为优选,所述的分线块Ⅰ4-2-21侧方设有固定夹,固定夹包括固定块Ⅱ4-2-27、活动块4-2-28、夹持气缸4-2-29,所述的固定块Ⅱ4-2-27固定安装在分线块Ⅰ4-2-21的侧方顶部,固定块Ⅱ4-2-27下方设有活动块4-2-28,活动块4-2-28通过夹持气缸4-2-29驱使上下移动,较长铜线被分出后,夹持气缸4-2-29带动活动块4-2-28向上移动,从而将较短铜线夹持在固定块Ⅱ4-2-27和活动块4-2-28之间,分线夹持机构4-2第二次后退时,便于将较短铜线拉直。 Embodiment 2 of the branch line clamping mechanism 4-2: The branch line clamping mechanism 4-2 includes a line branch block I4-2-21, and the line branch block I4-2-21 is provided with a line clamping hole 4- 2-22, the line dividing block I 4-2-21 is provided with a line passing gap 4-2-23 connected with the line clamping hole 4-2-22, and the side wall of the line passing gap 4-2-23 is provided with The installation hole 4-2-24 is provided with steel balls 4-2-25 and springs 4-2-26 from the outside to the inside. The installation hole 4-2-24 is set in the line clearance. On the upper side wall of 4-2-23, through the weight of spring 4-2-26 and steel ball 4-2-25, steel ball 4-2-25 moves to the lower side wall of mounting hole 4-2-24. , forming a barrier in the wire passing gap 4-2-23. When dividing the line, when the two copper wires enter the wire clamping hole 4-2-22 from the wire passing gap 4-2-23, the copper wire will push the steel ball 4-2 -25 is lifted upward to enter the wire clamping hole 4-2-22. When the branch wire clamping mechanism 4-2 retreats for the first time, the longer copper wire is clamped by the cylinder clamping claw I4-3. The wire is pulled out from the wire-passing gap 4-2-23, but the shorter copper wire cannot overcome the barrier of the steel ball 4-2-25, and thus remains in the branching hole to realize the branching of the two copper wires. Preferably, a fixed clip is provided on the side of the dividing line block I4-2-21. The fixed clip includes a fixed block II4-2-27, a movable block 4-2-28, and a clamping cylinder 4-2-29. The above-mentioned fixed block II4-2-27 is fixedly installed on the side top of the branching block I4-2-21. There is a movable block 4-2-28 below the fixed block II4-2-27 and a movable block 4-2-28. The clamping cylinder 4-2-29 is driven to move up and down. After the longer copper wire is separated, the clamping cylinder 4-2-29 drives the movable block 4-2-28 to move upward, thereby clamping the shorter copper wire. Between the fixed block II 4-2-27 and the movable block 4-2-28, when the branch line clamping mechanism 4-2 retreats for the second time, it is convenient to straighten the shorter copper wire.
所述的搬运机械手6包括左右移动线性模组6-1、前后移动线性模组6-2、气缸夹爪Ⅱ6-3;所述左右移动线性模组6-1的滑块上设有与之垂直的前后移动线性模组6-2,前后移动线性模组6-2的滑块上设有气缸夹爪Ⅱ6-3,分线时,由气缸夹爪Ⅱ6-3夹持住需要搬运的铜线,然后通过左右移动线性模组6-1和前后移动线性模组6-2将铜线搬运至设定位置,然后气缸夹爪Ⅱ6-3松开,完成相应铜线的搬运。The transport manipulator 6 includes a left and right moving linear module 6-1, a forward and backward moving linear module 6-2, and a cylinder clamp II 6-3; the slider of the left and right moving linear module 6-1 is provided with Vertical forward and backward moving linear module 6-2. The slider of the forward and backward moving linear module 6-2 is equipped with a cylinder clamping jaw II6-3. When the line is divided, the cylinder clamping jaw II6-3 clamps the copper that needs to be transported. wire, and then move the linear module 6-1 left and right and the linear module 6-2 forward and backward to transport the copper wire to the set position, and then the cylinder clamping claw II 6-3 is released to complete the transport of the corresponding copper wire.
一种待入壳线圈分线方法,采用上述的待入壳线圈分线装置进行分线,具体包括以下步骤,A method for dividing wires of coils to be put into the shell, using the above-mentioned dividing device for the coils to be put into the shells, specifically including the following steps:
S1:根据线包分线后线束的数量,在线包夹持机构1周围环绕安装双列气缸夹爪2、绞线机构3、分线夹持机构4-2、气缸夹爪Ⅰ4-3、分线夹持装置5;如图,线包含有8根铜线,前端6根,后端两根,其中双铜线组两组,因此,设置两个绞线机构3,双列气缸夹设置在线包夹持机构1前方,分线夹持机构4-2和气缸夹爪Ⅰ4-3呈夹角设置在线包夹持机构1后方,分线夹持装置5设置在分线夹持装置5右侧。S1: According to the number of wire bundles after the wire package is divided, install double row cylinder clamping jaws 2, stranding mechanism 3, branching clamping mechanism 4-2, cylinder clamping jaws I 4-3, and Wire clamping device 5; as shown in the figure, the wire contains 8 copper wires, 6 at the front end and two at the rear end, including two sets of double copper wires. Therefore, two stranding mechanisms 3 are set up, and the double row cylinder clamp is set on the line In front of the package clamping mechanism 1, the branch line clamping mechanism 4-2 and the cylinder clamping claw I 4-3 are arranged at an angle behind the line package clamping mechanism 1, and the branch line clamping device 5 is arranged on the right side of the branch line clamping device 5 .
S2:通过搬运机械手6将线包放置在分线夹持装置5上,线包的前端线正对双列气缸夹爪2,线包的后端线向后延伸至分线夹持机构4-2和气缸夹爪Ⅰ4-3之间;S2: Place the wire package on the branch line clamping device 5 through the transport manipulator 6. The front end of the wire package is facing the double-row cylinder clamping claw 2, and the rear end line of the wire package extends backward to the branch line clamping mechanism 4-2. Between the cylinder clamping jaw I4-3;
S3:双列气缸夹爪2的后侧气缸夹爪打开,搬运机械手6夹持住前端线中的最长线后向 侧方移动,使最长线脱离双列气缸夹爪2的后侧气缸夹爪的夹持,然后双列气缸夹爪2的后侧气缸夹爪闭合,夹持住剩余的全部铜线,双列气缸夹爪2的前侧气缸夹爪打开,将前端线中的最长线分离出来,再然后搬运机械手6将分离出来的线搬运至绞线机构3进行绞线,重复上述步骤,将线包前端线从长至短依次分离出来并依次运送至分线夹持装置5或绞线机构3;S3: The rear cylinder clamping jaw of the double-row cylinder clamping jaw 2 is opened, and the handling robot 6 clamps the longest line in the front end line and moves sideways, so that the longest line breaks away from the rear side cylinder clamping jaw of the double-row cylinder clamping jaw 2. clamping, then the rear cylinder jaw of the double-row cylinder jaw 2 is closed to clamp all the remaining copper wires, and the front cylinder jaw of the double-row cylinder jaw 2 is opened to separate the longest wire in the front end wire out, and then the transport robot 6 will transport the separated wires to the twisting mechanism 3 for twisting. Repeat the above steps to separate the front-end wires of the wire package from long to short and transport them to the branch line clamping device 5 or twist in turn. line mechanism 3;
S4:气缸夹爪Ⅰ4-3在多段式推进机构4-1的推动下前移,夹持住两根线包尾线,然后气缸夹爪Ⅰ4-3在多段式推进机构4-1的推动下向后移动一段距离,拉直线包尾线;分线夹持机构4-2在多段式推进机构4-1的推动下前移,夹持住气缸夹爪Ⅰ4-3至线包夹持机构1段的铜线,然后气缸夹爪Ⅰ4-3在多段式推进机构4-1的推动下向后移动一段距离,将较短尾线脱离气缸夹爪Ⅰ4-3的夹持;分线夹持机构4-2在多段式推进机构4-1的推动下后退移动一定距离,将较短铜线拉直,并使其原理较长铜线,气缸夹爪Ⅰ4-3在多段式推进机构4-1的推动下向后移动一段距离,再次拉直较长尾线。S4: The cylinder clamping jaw I4-3 moves forward under the promotion of the multi-stage propulsion mechanism 4-1, clamping the two wire wrapping wires, and then the cylinder clamping claw I4-3 is driven by the multi-stage propulsion mechanism 4-1 Move a certain distance backward to straighten the wire package tail; the branch line clamping mechanism 4-2 moves forward under the push of the multi-stage propulsion mechanism 4-1, and clamps the cylinder clamping claw I 4-3 to the wire package clamping mechanism 1 section of copper wire, and then the cylinder clamping claw I4-3 moves backward for a certain distance under the promotion of the multi-stage propulsion mechanism 4-1, and the shorter tail wire is separated from the clamping of the cylinder clamping claw I4-3; the branch line clamping mechanism 4-2 moves back a certain distance under the push of the multi-stage propulsion mechanism 4-1, straightens the shorter copper wire and makes it longer. The cylinder clamping claw I 4-3 moves in the multi-stage propulsion mechanism 4-1 Move it back a certain distance under the push of , and straighten the longer tail line again.
最后说明的是,以上优选实施例仅用以说明本发明的技术方案而非限制,尽管通过上述优选实施例已经对本发明进行了详细的描述,但本领域技术人员应当理解,可以在形式上和细节上对其做出各种各样的改变,而不偏离本发明权利要求书所限定的范围;附图尺寸与具体实物无关,实物尺寸可任意变换。Finally, it should be noted that the above preferred embodiments are only used to illustrate the technical solution of the present invention rather than to limit it. Although the present invention has been described in detail through the above preferred embodiments, those skilled in the art should understand that it can be implemented in the form and Various changes can be made to the details without departing from the scope defined by the claims of the present invention; the dimensions of the drawings have nothing to do with the actual objects, and the actual dimensions can be changed at will.

Claims (10)

  1. 一种待入壳线圈分线装置,其特征在于:包括线包夹持机构(1)、双列气缸夹爪(2)、绞线机构(3)、后端线分线机构(4)、分线夹持装置(5)、搬运机械手(6);所述的线包夹持机构(1)外围依次环绕设置有双列气缸夹爪(2)、绞线机构(3)、后端线分线机构(4)、分线夹持装置(5),线包夹持机构(1)上方设有用于搬运线包及将分线搬运至各个位置的搬运机械手(6)。A wire-splitting device for coils to be inserted into the shell, which is characterized by: including a wire package clamping mechanism (1), a double-row cylinder clamping claw (2), a stranding mechanism (3), a rear-end wire splitting mechanism (4), and a wire splitting device. Wire clamping device (5), handling robot (6); the wire package clamping mechanism (1) is surrounded by a double-row cylinder clamping claw (2), a stranding mechanism (3), and a rear-end wire splitter. mechanism (4), branch wire clamping device (5), and a transport robot (6) for transporting wire packages and branch wires to various positions is provided above the wire package clamping mechanism (1).
  2. 根据权利要求1所述的一种待入壳线圈分线装置,其特征在于:所述的线包夹持机构(1)包括安装板(1-1)、定位块(1-2)、顶杆(1-3);所述的安装板(1-1)底部设有用于驱使其上下移动的顶出气缸(1-4),安装板(1-1)顶部设有定位块(1-2),定位块(1-2)的顶面上设有相互交叉的定位孔(1-5)和线槽(1-6),且线槽(1-6)将定位块(1-2)顶部一为二,定位孔(1-5)内滑动安装有可上下移动的顶杆(1-3),顶杆(1-3)底部设有与机架固定连接的支撑板(1-7)。A wire branching device for coils to be inserted into the housing according to claim 1, characterized in that: the wire package clamping mechanism (1) includes a mounting plate (1-1), a positioning block (1-2), a top Rod (1-3); the bottom of the installation plate (1-1) is provided with an ejection cylinder (1-4) for driving it to move up and down, and the top of the installation plate (1-1) is provided with a positioning block (1- 2), the top surface of the positioning block (1-2) is provided with intersecting positioning holes (1-5) and wire troughs (1-6), and the wire troughs (1-6) connect the positioning blocks (1-2 ) has two top parts, and a push rod (1-3) that can move up and down is slidably installed in the positioning hole (1-5). The bottom of the push rod (1-3) is provided with a support plate (1-3) fixedly connected to the frame. 7).
  3. 根据权利要求1或2所述的一种待入壳线圈分线装置,其特征在于:所述的绞线机构(3)包括绞线钩针(3-1)、绞线电机(3-2);所述的绞线钩针(3-1)转动安装在机架上,并通过绞线电机(3-2)驱使转动。A wire branching device for a coil to be inserted into the shell according to claim 1 or 2, characterized in that: the stranded wire mechanism (3) includes a stranded wire crochet (3-1) and a stranded wire motor (3-2) ; The stranded wire crochet hook (3-1) is rotatably installed on the frame, and is driven to rotate by the stranded wire motor (3-2).
  4. 根据权利要求3所述的一种待入壳线圈分线装置,其特征在于:所述的后端线分线机构(4)包括两个互为倾角设置的多段式推进机构(4-1),其中一个多段式推进机构(4-1)上设有分线夹持机构(4-2),另一个上设有气缸夹爪Ⅰ(4-3)。A wire-splitting device for a coil to be inserted into the shell according to claim 3, characterized in that: the rear-end wire-splitting mechanism (4) includes two multi-stage propulsion mechanisms (4-1) arranged at an angle to each other, One of the multi-stage propulsion mechanisms (4-1) is provided with a branch line clamping mechanism (4-2), and the other is provided with a cylinder clamping claw I (4-3).
  5. 根据权利要求4所述的一种待入壳线圈分线装置,其特征在于:所述的多段式推进机构(4-1)包括前移气缸(4-11)、安装块(4-12)、张紧气缸(4-13);所述前移气缸(4-11)的滑块上滑动安装有安装块(4-12),安装块(4-12)后方设有用于驱使其前移的张紧气缸(4-13);所述的前移气缸(4-11)后端设有限位气缸(4-14)。A wire branching device for coils to be inserted into the shell according to claim 4, characterized in that the multi-stage propulsion mechanism (4-1) includes a forward cylinder (4-11) and a mounting block (4-12). , tensioning cylinder (4-13); a mounting block (4-12) is slidably installed on the slide block of the forward moving cylinder (4-11), and there is a mounting block (4-12) behind it to drive it forward. A tensioning cylinder (4-13); a limit cylinder (4-14) is provided at the rear end of the forward cylinder (4-11).
  6. 根据权利要求4或5所述的一种待入壳线圈分线装置,其特征在于:所述的分线夹持机构(4-2)包括固定块Ⅰ(4-2-11)、柔性活动块(4-2-12)、夹紧气缸(4-2-13)、安装杆(4-2-14),所述的安装杆(4-2-14)顶部设有固定块Ⅰ(4-2-11),固定块Ⅰ(4-2-11)下方设有夹紧气缸(4-2-13),夹紧气缸(4-2-13)的活塞杆上设有柔性活动块(4-2-12),夹紧气缸(4-2-13)伸长时,驱使柔性活动块(4-2-12)向固定块Ⅰ(4-2-11)移动。A wire branching device for a coil to be inserted into the housing according to claim 4 or 5, characterized in that: the branch wire clamping mechanism (4-2) includes a fixed block I (4-2-11), a flexible movable block (4-2-12), clamping cylinder (4-2-13), and mounting rod (4-2-14). The top of the mounting rod (4-2-14) is provided with a fixing block I (4 -2-11), there is a clamping cylinder (4-2-13) below the fixed block I (4-2-11), and a flexible movable block (4-2-13) is provided on the piston rod of the clamping cylinder (4-2-13) 4-2-12), when the clamping cylinder (4-2-13) is extended, the flexible movable block (4-2-12) is driven to move toward the fixed block I (4-2-11).
  7. 根据权利要求4或5所述的一种待入壳线圈分线装置,其特征在于:所述的分线夹持机构(4-2)包括分线块Ⅰ(4-2-21),分线块Ⅰ(4-2-21)上设有夹线孔(4-2-22),分线块Ⅰ(4-2-21)上设有与夹线孔(4-2-22)相连通的过线间隙(4-2-23),过线间隙(4-2-23)的侧壁上设有安装孔(4-2-24),安装孔(4-2-24)内从外到内依次设有钢球(4-2-25)、弹簧(4-2-26)。A wire branching device for a coil to be inserted into the shell according to claim 4 or 5, characterized in that: the branch wire clamping mechanism (4-2) includes a branching block I (4-2-21), The wire block I (4-2-21) is provided with a wire clamping hole (4-2-22), and the branch line block I (4-2-21) is provided with a wire clamping hole (4-2-22). The passing line gap (4-2-23) is provided with a mounting hole (4-2-24) on the side wall of the passing line gap (4-2-23). The inside of the mounting hole (4-2-24) There are steel balls (4-2-25) and springs (4-2-26) from the outside to the inside.
  8. 根据权利要求7所述的一种待入壳线圈分线装置,其特征在于:所述的分线块Ⅰ(4-2-21)侧方设有固定夹,固定夹包括固定块Ⅱ(4-2-27)、活动块(4-2-28)、夹持气缸(4-2-29),所述的固定块Ⅱ(4-2-27)固定安装在分线块Ⅰ(4-2-21)的侧方顶部,固定Ⅱ块(4-2-11)下方设有活动块(4-2-28),活动块(4-2-28)通过夹持气缸(4-2-29)驱使上下移动。A wire branching device for a coil to be inserted into the housing according to claim 7, characterized in that: a fixing clip is provided on the side of the branching block I (4-2-21), and the fixing clip includes a fixing block II (4 -2-27), movable block (4-2-28), clamping cylinder (4-2-29), the fixed block II (4-2-27) is fixedly installed on the branching block I (4- 2-21), there is a movable block (4-2-28) under the fixed II block (4-2-11), and the movable block (4-2-28) passes through the clamping cylinder (4-2- 29) Drive up and down movement.
  9. 根据权利要求8所述的一种待入壳线圈分线装置,其特征在于:所述的搬运机械手(6)包括左右移动线性模组(6-1)、前后移动线性模组(6-2)、气缸夹爪Ⅱ(6-3);所述左右移动线性模组(6-1)的滑块上设有与之垂直的前后移动线性模组(6-2),前后移动线性模组(6-2)的滑块上设有气缸夹爪Ⅱ(6-3)。A wire branching device for coils to be put into the housing according to claim 8, characterized in that: the transport manipulator (6) includes a linear module that moves left and right (6-1), a linear module that moves forward and backward (6-2). ), cylinder clamp II (6-3); the slider of the left and right linear module (6-1) is provided with a front and rear linear module (6-2) perpendicular to it, and the front and rear linear module The slide block of (6-2) is equipped with cylinder clamping jaw II (6-3).
  10. 一种待入壳线圈分线方法,其特征在于:采用如权利要求9所述的待入壳线圈分线装置进行分线,具体包括以下步骤,A method for dividing wires of coils to be inserted into the shell, characterized in that: the splitting device of the coil to be inserted into the shell as claimed in claim 9 is used for splitting, specifically including the following steps:
    S1:根据线包分线后线束的数量,在线包夹持机构(1)周围环绕安装双列气缸夹爪(2)、绞线机构(3)、分线夹持机构(4-2)、气缸夹爪Ⅰ(4-3)、分线夹持装置(5);S1: According to the number of wire bundles after the wire package is divided, install the double-row cylinder clamping claw (2), stranding mechanism (3), branch line clamping mechanism (4-2), Cylinder clamping jaw I (4-3), branch line clamping device (5);
    S2:通过搬运机械手(6)将线包放置在分线夹持装置(5)上,线包的前端线正对双列气缸夹爪(2),线包的后端线向后延伸至分线夹持机构(4-2)和气缸夹爪Ⅰ(4-3)之间;S2: Place the wire package on the branch line clamping device (5) through the transport robot (6). The front line of the wire package is facing the double-row cylinder clamp (2), and the rear end line of the wire package extends backward to the branch line. Between the clamping mechanism (4-2) and the cylinder clamping jaw I (4-3);
    S3:双列气缸夹爪(2)的后侧气缸夹爪打开,机械手夹持住前端线中的最长线后向侧方移动,使最长线脱离双列气缸夹爪(2)的后侧气缸夹爪的夹持,然后双列气缸夹爪(2)的后侧气缸夹爪闭合,夹持住剩余的全部铜线,双列气缸夹爪(2)的前侧气缸夹爪打开,将前端线中的最长线分离出来,再然后机械手将分离出来的线搬运至绞线机构(3)进行绞线,重复上述步骤,将线包前端线从长至短依次分离出来并依次运送至分线夹持装置(5)或绞线机构(3);S3: The rear cylinder clamping jaw of the double-row cylinder clamp (2) is opened. The manipulator clamps the longest line in the front end line and moves sideways, so that the longest line separates from the rear side cylinder of the double-row cylinder clamping jaw (2). The clamping jaws are clamped, and then the rear cylinder jaws of the double-row cylinder jaws (2) are closed to clamp all the remaining copper wires, and the front cylinder jaws of the double-row cylinder jaws (2) are opened, and the front cylinder jaws are opened. The longest wire in the wire is separated, and then the robot hand transports the separated wire to the stranding mechanism (3) for stranding. Repeat the above steps to separate the front-end wires of the wire package from long to short and transport them to the branch lines in sequence. Clamping device (5) or stranding mechanism (3);
    S4:气缸夹爪Ⅰ(4-3)在多段式推进机构(4-1)的推动下前移,夹持住两根线包尾线,然后气缸夹爪Ⅰ(4-3)在多段式推进机构(4-1)的推动下向后移动一段距离,拉直线包尾线;分线夹持机构(4-2)在多段式推进机构(4-1)的推动下前移,夹持住气缸夹爪Ⅰ(4-3)至线包夹持机构(1)段的铜线,然后气缸夹爪Ⅰ(4-3)在多段式推进机构(4-1)的推动下向后移动一段距离,将较短尾线脱离气缸夹爪Ⅰ(4-3)的夹持;分线夹持机构(4-2)在多段式推进机构(4-1)的推动下后退移动一定距离,将较短铜线拉直,并使其原理较长铜线,气缸夹爪Ⅰ(4-3)在多段式推进机构(4-1)的推动下向后移动一段距离,再次拉直较长尾线。S4: The cylinder clamping claw I (4-3) moves forward under the push of the multi-stage propulsion mechanism (4-1), clamping the two wires and the tail wire, and then the cylinder clamping claw I (4-3) moves forward in the multi-stage pushing mechanism (4-1). Pushed by the propulsion mechanism (4-1), it moves backward for a certain distance to straighten the straight line; the split line clamping mechanism (4-2) moves forward by the multi-stage push mechanism (4-1), and clamps Hold the copper wire from the cylinder clamping claw I (4-3) to the wire package clamping mechanism (1), and then the cylinder clamping claw I (4-3) moves backwards driven by the multi-stage propulsion mechanism (4-1) A certain distance away, the shorter tail line is separated from the clamping of the cylinder clamping claw I (4-3); the split line clamping mechanism (4-2) moves back a certain distance under the promotion of the multi-stage propulsion mechanism (4-1). Straighten the shorter copper wire and make it longer. The cylinder clamping jaw I (4-3) moves backward for a certain distance driven by the multi-stage propulsion mechanism (4-1) and straightens the longer copper wire again. Tail line.
PCT/CN2022/093500 2022-03-17 2022-05-18 Branching device and method for coil to be put into shell WO2023173574A1 (en)

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CN211719341U (en) * 2020-03-28 2020-10-20 中山展晖电子设备有限公司 Separated time stranded conductor structure of full-automatic coil winding machine
CN114496416A (en) * 2022-03-17 2022-05-13 中山展晖电子设备有限公司 Branching device and method for coil to be placed into shell
CN114597041A (en) * 2022-03-17 2022-06-07 中山展晖电子设备有限公司 Coil shell entering equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN117476361A (en) * 2023-12-28 2024-01-30 金美佳电子(深圳)有限公司 Coil winding manufacturing equipment and winding manufacturing method for power transformer
CN117476361B (en) * 2023-12-28 2024-02-27 金美佳电子(深圳)有限公司 Coil winding manufacturing equipment and winding manufacturing method for power transformer

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