WO2023172350A1 - Storage case organizational system - Google Patents

Storage case organizational system Download PDF

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Publication number
WO2023172350A1
WO2023172350A1 PCT/US2023/010361 US2023010361W WO2023172350A1 WO 2023172350 A1 WO2023172350 A1 WO 2023172350A1 US 2023010361 W US2023010361 W US 2023010361W WO 2023172350 A1 WO2023172350 A1 WO 2023172350A1
Authority
WO
WIPO (PCT)
Prior art keywords
panel
mounting blocks
case
lid
cutouts
Prior art date
Application number
PCT/US2023/010361
Other languages
French (fr)
Inventor
Timothy Eric ROBERTS
Michael Werner
Clinton Wade LYNCH
Jacob BLICK
Kellen Cooper SANSONE
Original Assignee
Magpul Industries Corp.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Magpul Industries Corp. filed Critical Magpul Industries Corp.
Priority to US18/029,304 priority Critical patent/US20240044614A1/en
Priority to TW112100925A priority patent/TW202340055A/en
Priority to TW112301291F priority patent/TWD229493S/en
Publication of WO2023172350A1 publication Critical patent/WO2023172350A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B25HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25HWORKSHOP EQUIPMENT, e.g. FOR MARKING-OUT WORK; STORAGE MEANS FOR WORKSHOPS
    • B25H3/00Storage means or arrangements for workshops facilitating access to, or handling of, work tools or instruments
    • B25H3/02Boxes
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F41WEAPONS
    • F41CSMALLARMS, e.g. PISTOLS, RIFLES; ACCESSORIES THEREFOR
    • F41C33/00Means for wearing or carrying smallarms
    • F41C33/06Containers for carrying smallarms, e.g. safety boxes, gun cases

Abstract

An organizer system for use with a case including a base and a lid configured to be matingly coupled together for containing an object therein is disclosed. The organizer system includes a panel system including at least one panel, the at least one panel including a plurality of cutouts formed therein, and a plurality of mounting blocks, each one of the plurality of mounting blocks including a block body and at least one stud. The stud is configured to be removably insertable into one of the plurality of cutouts. When the mounting blocks are inserted into the cutouts adjacent to the object then the base and the lid are coupled together, the panel system and the mounting blocks cooperate to prevent shifting of the object within the case. A method for storing an object in a case using an organizer system is also disclosed.

Description

Storage Case Organizational System
CROSS-REFERENCE TO RELATED APPLICATIONS
[0001] The present application claims priority to US Provisional Patent Application Ser. No. 63/319,221, filed 2022-03-11 and titled "Storage Case Organizational System," and US Provisional Patent Application Ser. No. 63/419,514, filed 2022-10-26 and titled "Storage Case Organizational System." The present application is also related to US Provisional Patent Application Ser. No. 63/319,194 filed 2022-03-11 and titled "Firearm Case with Locking Latches." All of the above referenced applications are incorporated herein by reference in their entirety.
FIELD OF TH E I NVENTION
[0002] The present invention relates to cases. In particular, but not by way of limitation, the present invention relates to organizational systems for storage cases.
DESCRIPTION OF RELATED ART
[0003] Cases used to store and/or transport firearms often use foam inserts to stabilize their contents. However, the use of foam inserts for storage cases comes with some drawbacks, especially when used to store and transport firearms. For instance, some firearms (e.g., rifles and shotguns) have relatively sharp edges and hard protrusions, such as charging handles, accessory mounting rails, scope turrets, muzzle devices, and iron sights, to name a few examples, which may gouge out and/or degrade the foam as the weapon is removed and restowed multiple times during normal use. In some circumstances, the type of foam often used in weapons cases is also susceptible to heat-degradation. Since firearms and their accessories (e.g., sound suppressors) are often stored shortly after use, while significant heat may remain in the barrel and other components, the foam inserts may become damaged when they are brought into contact with the components are stored in the case.
[0004] Further, some foam inserts for firearm cases are of the stiff, closed-cell type or the "pick and pull" type, which are custom modifiable by the user to conform to the shape of the specific items (e.g., a weapon and its accessories) to be stored in the case. However, this approach limits the usefulness of the case to a single configuration, and the user may not be able to later change the configuration to accommodate different or additional components in the same case. [0005] Certain other cases use inserts that are flexible and can conform to the shape of the items stored in the case. For example, some cases use open-cell, egg-crate pattern foams, which, while they do not require customization, these foams are prone to absorbing liquids, dust, and contaminants (e.g., gun oil, water, particulates, and lead) that can adversely impact the firearm and/or the user and can be difficult to clean. Other non-customizable foam inserts rely on compression to stabilize the contents of the case and may not be as effective during transit or in simultaneously securing smaller items (e.g., firearm accessories) with larger items (e.g., firearms).
[0006] Thus, there is a need for an improved organizational system for storages cases.
SUMMARY OF THE INVENTION
[0007] The following presents a simplified summary relating to one or more aspects and/or embodiments disclosed herein. As such, the following summary should not be considered an extensive overview relating to all contemplated aspects and/or embodiments, nor should the following summary be regarded to identify key or critical elements relating to all contemplated aspects and/or embodiments or to delineate the scope associated with any particular aspect and/or embodiment. Accordingly, the following summary has the sole purpose to present certain concepts relating to one or more aspects and/or embodiments relating to the mechanisms disclosed herein in a simplified form to precede the detailed description presented below.
[0008] As noted above, current organizational systems for firearm cases suffer deficiencies, especially with regards to ease of use, durability, and/or effectiveness, to name a few. Aspects of the present disclosure are generally directed to an organizational system for a storage case including a plurality of interlocking panels mounted to at least one of the lid and the base of the case. In some examples, the interlocking panels are held in place within the case via a friction fit (e.g., via ribs provided along an internal perimeter of the case). Alternatively, adhesive mechanisms, such as tape or hook-and-loop closure devices, may be utilized to keep the panels in place. In some cases, the interlocking panels may include a plurality of cutouts (e.g., square, rectangular, triangular, circular, or other shapes) for receiving one or more mounting blocks. These mounting blocks may be selectively removably arranged around the items placed in the case to hold these items in place and prevent them from shifting during transport and handling. The plurality of cutouts may be arranged in a grid, in some embodiments. [0009] In accordance with certain embodiments, an organizer system for use with a case including a base and a lid configured to be matingly coupled together for containing an object therein is disclosed. The organizer system includes a panel system including at least one panel, the at least one panel including a plurality of cutouts formed therein, and a plurality of mounting blocks, each one of the plurality of mounting blocks including a block body and at least one stud. The at least one stud is configured to be removably insertable into one of the plurality of cutouts. When the plurality of mounting blocks are inserted into the plurality of cutouts adjacent to the object then the base and the lid are coupled together, the panel system and the plurality of mounting blocks cooperate to prevent shifting of the object within the case.
[0010] In an embodiment, the organizer system further includes a second panel system, wherein the panel system is installed into the base and the second panel system is installed into the lid.
[0011] In another embodiment, the organizer system further includes a lid insert installed into the lid, and the panel system is installed into the base. When the base and the lid are coupled together, the lid insert further cooperates with the panel system and the plurality of mounting blocks to assist in preventing shifting of the object within the case.
[0012] In certain embodiments, the panel system and the plurality of mounting block are formed of a material having a melting point above 200 degrees Fahrenheit.
[0013] In embodiments, at least one of the plurality of mounting blocks is a storage block including a storage volume. In an embodiment, the organizer system further includes a removable lid configured for cooperating with the storage block to enclose the storage volume. Optionally, the removable lid is removably attached to the storage block by at least one of friction fit and snap fit. Alternatively, the removable lid includes a lip feature, the lip feature being configured to cooperate with the at least one stud of a second storage block to prevent lateral movement of the second storage block when stacked onto the removable lid with the lip feature.
[0014] In certain embodiments, the panel system is installed into an internal volume of the case by at least one of friction fit, adhesive, and hook-and-loop closure device. Further, in embodiments, each one of the plurality of cutouts is formed as an opening shaped generally as at least one of a square, a rectangle, a circle, a triangle, a diamond, and a hexagon.
[0015] In another embodiment, a method for storing an object within a case includes installing a panel system in an interior volume of the case, the panel system including at least one panel, the at least one panel including a plurality of cutouts formed therein, placing the object on the panel system, arranging a plurality of mounting blocks adjacent to the object, each one of the plurality of mounting blocks including a block body and at least one stud, the at least one stud being sized to be removably insertable into one of the plurality of cutouts, and closing the case to secure the object on the panel system between the mounting blocks.
[0016] In an embodiment, the method further includes replacing the object with a second object, the second object having a different shape from the object, arranging the plurality of mounting blocks adjacent to the second object, and closing the case to secure the second object on the panel the panel system between the mounting blocks.
[0017] These and other features, and characteristics of the present technology, as well as the methods of operation and functions of the related elements of structure and the combination of parts and economies of manufacture, will become more apparent upon consideration of the following description and the appended claims with reference to the accompanying drawings, all of which form a part of this specification, wherein like reference numerals designate corresponding parts in the various figures. It is to be expressly understood, however, that the drawings are for the purpose of illustration and description only and are not intended as a definition of the limits of the invention. As used in the specification and in the claims, the singular form of 'a', 'an', and 'the' include plural referents unless the context clearly dictates otherwise
BRIEF DESCRI PTION OF DRAWINGS
[0018] FIG. 1 illustrates a top view of a fully opened case 100 including panels, according to various aspects of the present disclosure.
[0019] FIG. 2 illustrates a front, perspective view of another implementation of case 100 including panels, according to various aspects of the disclosure.
[0020] FIG. 3A illustrates a perspective view of a mounting block suitable for use with panels, in accordance with certain embodiments.
[0021] FIG. 3B illustrates a perspective view of another mounting block suitable for use with panels, in accordance with certain embodiments.
[0022] FIG. 4A illustrates a top view of the mounting block of FIG. 3A, in accordance with certain embodiments. [0023] FIG. 4B illustrates a top view of the mounting block of FIG. 3B, in accordance with certain embodiments
[0024] FIG. 5 illustrates a top view of a base portion of a case including panels and multiple mounting blocks placed therein, in accordance with certain embodiments.
[0025] FIG. 6 illustrates a top perspective view of a base portion of a case including panels and multiple mounting blocks placed therein, shown here to illustrate features of the panels, in accordance with certain embodiments.
[0026] FIG. 7 illustrates a top view of an interlocking panel system including multiple panels suitable for use in a storage case, in accordance with certain embodiments.
[0027] FIG. 8 illustrates a side view of a plurality of stacked mounting blocks arranged on a panel, in accordance with certain embodiments.
[0028] FIG. 9 shows a partial transparent perspective view of a panel mounted in a case, in accordance with certain embodiments.
[0029] FIG. 10 shows a partial cross-sectional view of a case including a panel and a mounting block, in accordance with certain embodiments.
[0030] FIG. 11 shows a top perspective view of a panel suitable for use as part of an interlocking panel system, in accordance with certain embodiments.
[0031] FIG. 12 shows a rear view of the panel of FIG. 11, in accordance with certain embodiments.
[0032] FIG. 13 shows a top view of an alternative panel suitable for use as part of an interlocking panel system, in accordance with certain embodiments.
[0033] FIG. 14 shows a rear view of the alternative panel of FIG. 13, in accordance with certain embodiments.
[0034] FIG. 15A shows a mounting blocking including a storage volume, in accordance with certain embodiments.
[0035] FIG. 15B shows the mounting block of FIG. 15A with the lid removed, in accordance with certain embodiments.
[0036] FIG. 16 illustrates an exploded, bottom perspective view of the mounting block of FIGS. 15A and 15B, shown here with the lid partially removed, in accordance with certain embodiments.
[0037] FIG. 17 shows a top perspective view of multiple mounting blocks with storage volumes and lids placed adjacent to each other, in accordance with certain embodiments. [0038] FIG. 18 shows a bottom perspective view of the mounting blocks of FIG. 17, in accordance with certain embodiments.
[0039] FIG. 19A illustrates a top perspective view of a mounting block with an angled side that may be implemented to more appropriately fit and secure certain objects, in accordance with certain embodiments.
[0040] FIG. 19B shows a bottom perspective view of the mounting block of FIG. 21A, in accordance with certain embodiments.
[0041] FIG. 20A illustrates a top perspective view of another mounting block with an angled side that may be implemented to more appropriately fit and secure certain objects, in accordance with certain embodiments.
[0042] FIG. 20B shows a bottom perspective view of the mounting block of FIG. 22A, in accordance with certain embodiments.
[0043] FIG. 21A shows a top perspective view of a mounting block with two angled sides, in accordance with certain embodiments.
[0044] FIG. 21B shows a bottom perspective view of the mounting block of FIG. 23A, in accordance with certain embodiments.
[0045] FIG. 22A illustrates a top perspective view of a mounting block with a V-shaped recess, in accordance with certain embodiments.
[0046] FIG. 22B shows a bottom perspective view of the mounting block of FIG. 24A, in accordance with certain embodiments.
[0047] FIG. 23A illustrates a top perspective view of another mounting block with a V-shaped recess, in accordance with certain embodiments.
[0048] FIG. 23B shows a bottom perspective view of the mounting block of FIG. 25A, in accordance with certain embodiments.
[0049] FIG. 24 shows a top perspective view of a panel suitable for use with an interlocking panel system, in accordance with certain embodiments.
[0050] FIG. 25 shows an alternative top perspective view of the panel of FIG. 26, shown here to emphasize certain features related to the design and arrangement of the cutouts in the panel.
[0051] FIG. 26 shows a front view of the panel of FIG. 27, in accordance with certain embodiments.
[0052] FIG. 27 shows a rear view of the panel of FIG. 27, in accordance with certain embodiments. [0053] FIG. 28 shows a side view of the panel of FIG. 27, in accordance with certain embodiments.
[0054] FIG. 29 shows an alternative side view of the panel of FIG. 27, in accordance with certain embodiments.
[0055] FIG. 30 shows a top view of the panel of FIG. 27, in accordance with certain embodiments.
[0056] FIG. 31 shows a bottom view of the panel of FIG. 27, in accordance with certain embodiments.
[0057] FIG. 32 shows a top perspective view of a panel suitable for use with an interlocking panel system, in accordance with certain embodiments.
[0058] FIG. 33 shows an alternative top perspective view of the panel of FIG. 32, shown here to emphasize certain features related to the design and arrangement of the cutouts in the panel.
[0059] FIG. 34 shows a front view of the panel of FIG. 33, in accordance with certain embodiments.
[0060] FIG. 35 shows a rear view of the panel of FIG. 33, in accordance with certain embodiments.
[0061] FIG. 36 shows a side view of the panel of FIG. 33, in accordance with certain embodiments.
[0062] FIG. 37 shows an alternative side view of the panel of FIG. 33, in accordance with certain embodiments.
[0063] FIG. 38 shows a top view of the panel of FIG. 33, in accordance with certain embodiments.
[0064] FIG. 39 shows a bottom view of the panel of FIG. 33, in accordance with certain embodiments.
[0065] FIG. 40 shows a top perspective view of a panel suitable for use with an interlocking panel system, in accordance with certain embodiments.
[0066] FIG. 41 shows an alternative top perspective view of the panel of FIG. 40, shown here to emphasize certain features related to the design and arrangement of the cutouts in the panel.
[0067] FIG. 42 shows a front view of the panel of FIG. 41, in accordance with certain embodiments.
[0068] FIG. 43 shows a rear view of the panel of FIG. 41, in accordance with certain embodiments. [0069] FIG. 44 shows a side view of the panel of FIG. 41, in accordance with certain embodiments.
[0070] FIG. 45 shows an alternative side view of the panel of FIG. 41, in accordance with certain embodiments.
[0071] FIG. 46 shows a top view of the panel of FIG. 41, in accordance with certain embodiments.
[0072] FIG. 47 shows a bottom view of the panel of FIG. 41, in accordance with certain embodiments.
[0073] FIG. 48 shows a top perspective view of a panel suitable for use with an interlocking panel system, in accordance with certain embodiments.
[0074] FIG. 49 shows an alternative top perspective view of the panel of FIG. 48, shown here to emphasize certain features related to the design and arrangement of the cutouts in the panel.
[0075] FIG. 50 shows a front view of the panel of FIG. 49, in accordance with certain embodiments.
[0076] FIG. 51 shows a rear view of the panel of FIG. 49, in accordance with certain embodiments.
[0077] FIG. 52 shows a side view of the panel of FIG. 49, in accordance with certain embodiments.
[0078] FIG. 53 shows an alternative side view of the panel of FIG. 49, in accordance with certain embodiments.
[0079] FIG. 54 shows a top view of the panel of FIG. 49, in accordance with certain embodiments.
[0080] FIG. 55 shows a bottom view of the panel of FIG. 49, in accordance with certain embodiments.
[0081] FIG. 56 shows a top perspective view of a panel suitable for use with an interlocking panel system, in accordance with certain embodiments.
[0082] FIG. 57 shows an alternative top perspective view of the panel of FIG. 56, shown here to emphasize certain features related to the design and arrangement of the cutouts in the panel.
[0083] FIG. 58 shows a front view of the panel of FIG. 57, in accordance with certain embodiments.
[0084] FIG. 59 shows a rear view of the panel of FIG. 57, in accordance with certain embodiments. [0085] FIG. 60 shows a side view of the panel of FIG. 57, in accordance with certain embodiments.
[0086] FIG. 61 shows an alternative side view of the panel of FIG. 57, in accordance with certain embodiments.
[0087] FIG. 62 shows a top view of the panel of FIG. 57, in accordance with certain embodiments.
[0088] FIG. 63 shows a bottom view of the panel of FIG. 57, in accordance with certain embodiments.
[0089] FIG. 64 shows a top perspective view of a panel suitable for use with an interlocking panel system, in accordance with certain embodiments.
[0090] FIG. 65 shows an alternative top perspective view of the panel of FIG. 64, shown here to emphasize certain features related to the design and arrangement of the cutouts in the panel.
[0091] FIG. 66 shows a front view of the panel of FIG. 65, in accordance with certain embodiments.
[0092] FIG. 67 shows a rear view of the panel of FIG. 65, in accordance with certain embodiments.
[0093] FIG. 68 shows a side view of the panel of FIG. 65, in accordance with certain embodiments.
[0094] FIG. 69 shows an alternative side view of the panel of FIG. 65, in accordance with certain embodiments.
[0095] FIG. 70 shows a top view of the panel of FIG. 65, in accordance with certain embodiments.
[0096] FIG. 71 shows a bottom view of the panel of FIG. 65, in accordance with certain embodiments.
[0097] FIG. 72 shows a top perspective view of a panel suitable for use with an interlocking panel system, in accordance with certain embodiments.
[0098] FIG. 73 shows an alternative top perspective view of the panel of FIG. 72, shown here to emphasize certain features related to the design and arrangement of the cutouts in the panel.
[0099] FIG. 74 shows a front view of the panel of FIG. 73, in accordance with certain embodiments.
[0100] FIG. 75 shows a rear view of the panel of FIG. 73, in accordance with certain embodiments. [0101] FIG. 76 shows a side view of the panel of FIG. 73, in accordance with certain embodiments.
[0102] FIG. 77 shows an alternative side view of the panel of FIG. 73, in accordance with certain embodiments.
[0103] FIG. 78 shows a top view of the panel of FIG. 73, in accordance with certain embodiments.
[0104] FIG. 79 shows a bottom view of the panel of FIG. 73, in accordance with certain embodiments.
[0105] For simplicity and clarity of illustration, the drawing figures illustrate the general manner of construction, and descriptions and details of well-known features and techniques may be omitted to avoid unnecessarily obscuring the embodiments detailed herein. Additionally, elements in the drawing figures are not necessarily drawn to scale. For example, the dimensions of some of the elements in the figures may be exaggerated relative to other elements to help improve understanding of the described embodiments. The same reference numerals in different figures denote the same elements.
DETAILED DESCRIPTION
[0106] The word "exemplary" is used herein to mean "serving as an example, instance, or illustration." Any embodiment described herein as "exemplary" is not necessarily to be construed as preferred or advantageous over other embodiments. In the following detailed description, references are made to the accompanying drawings that form a part hereof, and in which are shown by way of illustrations or specific examples. These aspects may be combined, other aspects may be utilized, and structural changes may be made without departing from the present disclosure. Example aspects may be practiced as methods, systems, or apparatuses. The following detailed description is therefore not to be taken in a limiting sense, and the scope of the present disclosure is defined by the appended claims and their equivalents.
[0107] FIG. 1 illustrates a top view of a fully opened case 100 including panels, according to various aspects of the present disclosure. As seen, case 100 includes a base 102, a lid 104, a lid insert 110 mounted within lid 104, and a panel system 112 (also referred to as a case organizer) installed in base 102. In some cases, lid insert 110 and panel system 112 may be composed of the same or similar material. In other cases, lid insert 110 and panel system 112 may be formed of different materials. For instance, lid insert 110 may be formed of a closed-cell foam or an open-cell foam, while panel system 112 may be formed as described in further detail below. While lid insert 110 is shown as being flat and without cutouts or openings, lid 104 may be provided with a panel with cutouts or openings, while base 102 may be provided with a flat insert instead. In other cases, one or more panels with cutouts can be provided in both the base and the lid, as will be described below in reference to FIG. 2.
[0108] Continuing to refer to FIG. 1, panel system 112 includes interlocking panels 113A and 113B. As shown, panel 113A is shaped and sized to snugly fit one end of base 102, and optionally includes interlocking teeth (not visible in FIG. 1) for connection with panel 113B. In the example shown in FIG. 1, panel 113B optionally includes interlocking teeth (not visible in FIG. 1) for connection with panel 113A, and is sized to fit between panels 113A placed at ends of base 102. Each panel in panel system 112 may be held in place within base 102 and/or lid 104 by one or more ribs formed or placed along an inner perimeter of the base and/or lid. Such ribs may help keep panel system 112 in place within case 100 via friction or provide surfaces for adhesive attachment (e.g., adhesive tape or hook-and-loop arrangements) of panel system 112 within case 100. Each panel within one or more cutouts (e.g., squares, squares with rounded edges, circles, through-holes, etc.) for receiving one or more mounting blocks, which may be arranged around contents placed in the case to prevent them from shifting and/or getting damaged during transport, to name two nonlimiting examples.
[0109] As shown in FIG. 1, each one of panels 113A and 113B includes a plurality of cutouts shaped and sized to receive at least a portion of mounting blocks 114. Each mounting blocks includes one or more studs, with each stud being shaped and sized to be received within the cutouts in the panels. In certain embodiments, the studs may be sized slightly larger than the cutouts, thereby enabling a friction fit. In other embodiments, the panels forming panel system 112 may be formed of a material with a slight compressibility or malleability to further enhance the friction fit of the studs within the cutouts. In yet other embodiments, one or more of the studs in the mounting blocks may be formed with a tapered shape such that the stud is wider than the cutouts at the top while being narrower at the bottom where the stud would be inserted into the cutouts. Such a tapered configuration also encourages a snug, friction fit of the mounting block with the cutouts in the panel. Friction fits may be especially advantageous where the panel is made of a malleable material, such as foam.
[0110] Each one of mounting blocks 114 may be configured for removal and reinstallation to accommodate a variety of shapes and sizes of the product and content to be placed within case 100. For example, FIG. 1 shows a rifle 120 placed in case 100, and a variety of mounting blocks have been positioned around the rifle to generally conform to its shape to prevent movement of the rifle during handling and transport, when case 100 is closed. In the illustrated example, rifle 120 has been placed within base 102 on top of panel system 112, and a plurality of mounting blocks of different dimensions have been inserted into panel system 112 around rifle 120 to secure the rifle during handling/transport. At a different time, a different or additional rifle may be contained in case 100, and the mounting blocks may be shifted or added to be tailored to the shape of the different or additional rifle. Similarly, additional or different mounting blocks may be used to hold additional or different contents in case 100, such as a secondary weapon (e.g., knives, pistols, and other PDWs), weapon accessories (e.g., magazines, optics, sound suppressors, cleaning kits, spare ammunition, batteries, and caliber/trainer conversions), and other supplies (e.g., survival kits, food). Further details of the mounting blocks will be described below in reference to FIGS. 3A - 4B.
[0111] In some embodiments, the panels and/or mounting blocks may be formed of a material that is generally resistant to absorbing contaminants (e.g., oil, water, grease, and dust) and easy to clean. Nonlimiting examples of materials suitable for use as panels and/or mounting blocks include, but are not limited to, expanded polypropylene, molded ethylene-vinyl acetate (EVA) foam, and expanded polystyrene. In certain examples, the panels and/or mounting blocks may exhibit a relatively high melting point (e.g., greater than 200 degrees Fahrenheit, greater than 300 degrees Fahrenheit, approximately 225 degrees Fahrenheit, approximately 320 degrees Fahrenheit, to list a few nonlimiting examples), making them suitably durable for use in firearm cases requiring resistance to high temperatures. As noted above, the panels, lid insert, and mounting blocks may be composed of the same or different materials.
[0112] Lid insert 110 and panel system 112 may be selected to have thicknesses that securely hold in place the intended case content therein with a plurality of mounting blocks without damaging the intended case content. For instance, in the example shown in FIG. 1, thickness of lid insert 110 and the panels forming panel system 112 may be selected such that, taking into account any compressibility of lid insert 110 and the panels of panel system 112, rifle 120 and the various mounting blocks are held in place without shifting or damage thereto when case 100 is closed. Panels 113A and 113B may be selected to all have the same thickness such that rifle 120, which is of a length that lays across all four panels, rests on a substantially flat surface formed by the panels. In certain cases, the panels intended to support a thicker portion of the intended case content (e.g., the middle portion of rifle 120 including the grip and the scope assembly) may be selected to be thinner than those panels intended to support a thinner portion of the intended case content, such that the panel thicknesses may be customized for the intended case content. Fitting the inside of base 102 with panels with the same thickness may assist in providing flexibility in arranging a variety of intended case contents within the same case, as customized using a variety of mounting blocks in different arrangements, while avoiding uneven steps between panels that may collect unwanted debris. In certain instances, lid insert 110 or one or more panels 113A and 113B may be swapped out for another lid insert or panels to accommodate intended case content with a greater or lesser thickness profile than rifle 120 shown in FIG. 1.
[0113] FIG. 2 illustrates a front, perspective view of another implementation of case 100 including panels, according to various aspects of the disclosure. As shown in FIG. 2, while the external structure of case 100 remains the same as that shown in FIG. 1, panel system 112 with cutouts are installed in both base 102 and lid 104 in the implementation illustrated in FIG. 2. In certain cases, the arrangement of mounting blocks in base 102 and lid 104 may be the same or different, in order to accommodate the dimensions of the specific contents to be contained therein.
[0114] FIGS. 3A and 3B illustrate perspective views of mounting blocks suitable for use with panels, in accordance with certain embodiments. FIGS. 4A and 4B illustrate top views of the mounting blocks of FIGS. 3A and 3B, respectively, in accordance with certain embodiments. A mounting block 314A shown in FIGS. 3A and 4A includes a block body 318A with an arrangement of three openings 320 formed therein and three corresponding studs 330 formed on an opposing side from openings 320, and may be referred to as a 1 x 3 mounting block. Similarly, mounting block 314B shown in FIGS. 3B and 4B includes a block body 318B with an arrangement of two openings 320 formed therein and two corresponding studs 330 formed on an opposing side from the openings, and may be referred to as a 1 x 2 mounting block. Other sizes and configurations of mounting blocks, such as 1 x 1, 1 x 4, 2 x 2 etc. are contemplated in different embodiments, and the examples shown herein are not intended to be limiting. Alternative configurations may include, and not limited to, nonlinear blocks such as L-shaped or T-shaped blocks, mounting blocks with angled sides, and mounting blocks with additional functionalities, as will be described at appropriate junctures below. In an example, each mounting block may be formed as a single piece (e.g., with the block body, opening(s), and stud(s) being integrally formed by a known manufacturing process such as, but not limited to, injection molding, additive manufacturing, and extrusion). Alternatively, the block body may be formed as a single piece, with the stud(s) and opening(s) attached thereto at a later time.
[0115] In an example, each of studs 330 is shaped to fit snugly into the cutouts of panel system 112 illustrated in FIGS. 1 and 2. In certain embodiments, each one of openings 320 may be shaped to also accommodate a stud 330 such that multiple mounting blocks may be stacked on top of each other. Further, opening 320 and stud 330 may be sized so as to cooperate to snugly fit into each other with a friction fit. For instance, opening 320 may be formed with dimensions to fully and securely capture a stud 330 therein. While the stand-off height (i.e., the height of the mounting block that protrudes above the panel when the mounting block is fully inserted into a cutout in the panel) is shown as being uniform across the profile of each of the mounting blocks as well as between the different mounting blocks illustrated in FIGS. 3A and 3B, mounting blocks with a varying stand-off heights across a given mounting block or mounting blocks with different stand-off heights from each other are also contemplated and considered a part of the present disclosure. For example, when a thicker or thinner panel is incorporated into panel system 112 installed in base 102, the stand-off height of the mounting blocks used with the panel system may be selected for compatibility with the different panels as well as the thickness of the lid insert or the panel system used in lid 104.
[0116] As visible in FIGS. 4A and 4B, each mounting block may optionally include score marks/grooves 410. Further, spacing 420 between adjacent openings 320 in each mounting block may be specified to correspond to spacings between studs in the mounting blocks and/or cutouts in panel system 112 described above.
[0117] FIG. 5 illustrates a top view of a base portion of a case including panels and multiple mounting blocks placed therein, in accordance with certain embodiments. As shown in FIG. 5, a plurality of 1 x 2, 1 x 3, and 2 x 2 mounting blocks are inserted into panel system 112, which has been installed within base 102. The mounting blocks may be rearranged within panel system 112 according to the specific dimensions of the contents to be carried within the case.
[0118] FIG. 6 illustrates a top perspective view of a base portion of a case including panels and multiple mounting blocks placed therein, shown here to illustrate features of the panels, in accordance with certain embodiments. As shown in FIG. 6, spacing 620 between adjacent cutouts in each panel may be sized to correspond to the spacing between studs in the mounting blocks. Further, interconnection 640 between adjacent panels may include interlocking mechanisms (not visible in FIG. 6) such as interlocking teeth to ensure secure assembly of the panel system.
[0119] FIG. 7 illustrates a top view of an interlocking panel system including multiple panels suitable for use in a storage case, in accordance with certain embodiments. As shown in FIG. 7, each one of the panels (e.g., panels 113A and 113B of FIGS. 1 and 2) includes a plurality of teeth 710 and indentations 712. Teeth 710 and indentations 712 are sized as mating pairs to enable the panels to be interlocked with each other. In the example shown in FIG. 7, panel 113A includes teeth and indentations on only one edge (i.e., the left edge in the illustrated embodiment in FIG. 7), while panel 113B includes teeth and indentations on both long edges. In this way, panel 113A smoothly fits along three internal edges within base 102 or lid 104 of case 100, while panel 113B can serve as a connecting piece between two panels.
[0120] FIG. 8 illustrates a side view of a plurality of stacked mounting blocks arranged on a panel, in accordance with certain embodiments. As shown in FIG. 8, a top width and a bottom width of each stud is sized to enable a tapered press fit into a cutout in the panels as well as an opening in the mounting block itself. Thus, each mounting block may be flexibly arranged into a variety of lateral and vertical dimensions with respect to the panels in the panel system as well as to each other mounting block.
[0121] FIG. 9 shows a partial transparent perspective view of a panel mounted in a case, in accordance with certain embodiments. As is visible in FIG. 9, optional ribs 910 may be formed around an inner perimeter of base 102 and/or lid 104 of case 100 to provide additional frictional forces for compressively containing panel system 112 therein. In an example, panel system 112 may be further provided with slots (not shown) at locations corresponding to ribs 910. Optionally, adhesive tape (e.g., double-sided tape) or hook-and-loop closures may be provided along the ribs or on other surfaces inside the case to secure the panels within the lid and/or base of the case. Other types of mounting mechanisms known and contemplated in the art may be envisioned in different embodiments, and the examples listed herein are not intended to be limiting.
[0122] FIG. 10 shows a partial cross-sectional view of a case including a panel and a mounting block, in accordance with certain embodiments. In the embodiment illustrated in FIG. 10, a plurality of ribs 1010 may be formed within the base and/or lid of the case for securing panel system 112 therein. Further, each one of ribs 1010 may include a protrusion 1012, under which each panel may be tucked for further securing of panel system 112. Additionally, protrusion 1012 may be shaped to cooperate with the shape of the mounting blocks to avoid interfering with the insertion of the mounting block into the panels. In certain instances, protrusion 1012 on rib 1010 may be provided at a uniform height across the entire interior volume of the base and/or lid to be compatible with panel system 112 including panels with a uniform thickness. As an example, the thickness of the panels used in panel system 112 may be similar to the height of mounting blocks 114 when the mounting blocks are fully seated within the cutouts in the panels, as shown in FIG. 10. In a further example, the combined height of panel system 112 and mounting blocks 114 inserted therein may provide a one- to two-inch clearance between the top of the mounting blocks and the rim of the base and/or the lid of the case. Greater or lesser clearance may be provided by selecting a thicker or thinner panel, thus accommodating intended case contents with a lesser or greater thickness profiles.
[0123] FIG. 11 shows a top perspective view of end panel 113A suitable for use as part of an interlocking panel system, in accordance with certain embodiments. As shown in FIG. 11, end panel 113A includes a plurality of teeth 710 and indentations 712, sized such that each tooth 710 fits snugly and (optionally) removably into indentation 712 for assembly of the panel system.
[0124] FIG. 12 shows a rear view of the panel of FIG. 11, in accordance with certain embodiments.
[0125] FIG. 13 shows a top view of panel 113B suitable for use as part of an interlocking panel system, in accordance with certain embodiments. As shown in FIG. 13, panel 113B includes a plurality of teeth 710 along both long edges, each tooth being configured for matingly connecting with a corresponding indentation in an adjacent panel (not shown). Details of indentations 712 are better visible in FIG. 14, which shows a rear view of the alternative panel of FIG. 13, in accordance with certain embodiments.
[0126] The interlocking teeth and indentations described above may enable a snug fit between adjacent panels and reduce movement between panels within the panel system. Further, the interlocking teeth and indentations may allow the user to customize the overall width and/or length of the panel system to fit storage cases of different sizes. For instance, a rifle case may require two edge panels 113A with three connective panels 113B, while a shotgun case may require two edge panels 113A with two connective panels 113B, and a pistol case may only require one or two panels 113A and/or 113B. In certain embodiments, the panels may be formed of a material that may be cut or trimmed by a user to fit specific case dimensions or to better fit around specific contents to be carried in the case. Thus, aspects of the present disclosure enable the user to customize the organization system for different types/shapes/sizes of case contents and case shapes.
[0127] FIGS. 15A and 15B illustrate a mounting blocking including a storage volume and a lid, in accordance with certain embodiments. In particular, a storage block 1502 includes a removable lid 1504, a main body 1506 and a plurality of studs 1508. FIG. 15B shows a view of main body 1506 without removable lid 1504 to reveal a storage volume 1510 therein. Storage block 1502 may also include one or more indentations 1520 to assist with the removal of removable lid 1504 by a user. As an example, removable lid 1504 may include internal features (not visible in FIGS. 15A and 15B) for friction fitting removable lid 1504 into main body 1506.
[0128] FIG. 16 illustrates an exploded, bottom perspective view of storage block 1502 of FIGS. 15A and 15B, shown here with the lid partially removed, in accordance with certain embodiments. In the example shown in FIG. 16, removable lid 1504 includes retention features 1610 (e.g., a rubber or elastic strip) for assisting with the frictional or snap retention of lid 1504 within main body 1506. Optionally, one or more of retention features 1610 may be replaced with a rigid piece, such as a wedged or folded plastic molded or attached onto lid 1504. Further, rather than in the lid, retention features may be integrally formed or added to main body 1506. While retention features are shown as aligned with indentations 1520 in FIG. 16, optionally the location of retention features may be offset from indentations 1520.
[0129] Optionally, studs 1508 may be shorter than those of the mounting blocks described above, in order to enable ready removal of storage block 1502 from the case when the case is open, while providing secure placement of storage block 1502 within the case when the case is closed. Alternatively, studs 1506 may be hollowed out to provide greater flexibility in the sidewall of the studs, thereby allowing tighter tolerance and a more snug fit between the studs and the panel cutouts or mounting block openings as the studs may exhibit better flex when inserted into the cutouts or openings.
[0130] Additionally, lid 1504 may include a lip feature 1512, shaped such that the studs from a second storage block fits thereon and be secured from lateral motion. As an example, the studs on the second storage block may be shorter than those of a standard mounting block and configured to be compatible in height with the dimensions of lip feature 1512 to prevent lateral motion of the second storage block when stacked on another storage block with the lip feature on the lid. Storage block 1502 may simultaneously provide storage capability while assisting with the support of objects contained in the case, much as other mounting blocks described above may provide. Storage block 1502 may be used in combination with other mounting blocks compatible with the panel system described herein.
[0131] It is noted that, while storage block 1502 is shown in FIGS. 15A - 16 as having a stud arrangement equivalent to a 2 x 2 mounting block, other configurations of the storage block may also be contemplated. For example, FIGS. 17 and 18 show top and bottom perspective views, respectively, of multiple storage blocks with different configurations placed adjacent to each other, in accordance with certain embodiments. For instance, storage block 1702A is shown as having equivalent dimensions as a 2 x 4 mounting block, storage block 1702B is sized equivalently as a 2 x 3 mounting block and storage block 1702C is sized equivalently as a 2 x 7 mounting block. Further, as may be seen in FIG. 18, the studs integrated into storage blocks 1702A, 1702B, and 1702C may be spaced apart wider than the distances between adjacent cutouts in the panel system as shown above. Again, such an arrangement, in combination with the shorter studs, may allow easy removal of storage blocks 1702A, 1702B, and 170C from the case while maintaining secure containment of the storage blocks while the case is closed.
[0132] Furthermore, as visible in FIGS. 15A and 17, one or more arrays of dot matrices 1520 and 1710 may be provided for use in writing letters of numbers to help with identification of the storage blocks and/or their contents. For instance, five groupings of dot matrices as shown may be used to write five letters, numbers, other symbols, or a combination thereof. The dots of the dot matrices may be indented into a surface of the lids or be formed as protruding features.
[0133] FIGS. 19A and 19B illustrate top and bottom perspective views, respectively, of a mounting block with an angled side that may be implemented to more appropriately fit and secure certain objects, in accordance with certain embodiments. As shown in FIGS. 19A and 19B, an angled mounting block 1900 includes openings and studs equivalent to a L-shaped mounting block to fit into a 2 x 2 set of cutouts in a panel. Further, angled mounting block 1900 includes an angled side 1910, which may be useful in providing containment of angled portions of objects to be contained within the case. For instance, rather than using only 1 x 2, 1 x 3, and 2 x 2 mounting blocks to contain rifle 120 in FIG. 1, the use of angled mounting block 1900 at certain points around the rifle (e.g., under the shoulder rest or handle) may better secure the rifle within the case.
[0134] FIGS. 20A and 20B illustrate top and bottom perspective views, respectively, of another mounting block with an angled side that may be implemented to more appropriately fit and secure certain objects, in accordance with certain embodiments. As shown in FIGS. 20A and 20B, an angled mounting block 2000 includes openings and studs equivalent to an L-shaped mounting block to fit into a 2 x 3 set of cutouts in a panel. Angled mounting block 2000 further includes an angled side 2010. Angled side 2010 is longer and at a different angle from angled side 1910 of angled mounting block 1900, and may be more suitable for securing longer objects, such as a rifle stock, within the case. For instance, an angled mounting block with angled sides at 30-, 45-, 60-, and other degrees of angles may be contemplated to provide more customized fitments for various objects to be stored in the case.
[0135] FIGS. 21A and 21B show top and bottom perspective views, respectively, of a mounting block with two angled sides, in accordance with certain embodiments. As shown in FIGS. 21A and 21B, an angled mounting block 2100 includes openings and studs sized to fit a 2 x 2 set of cutouts in a panel. Further, angled mounting block 2100 includes two angled sides 2110 and may fit well, for example, between two angled items to be secured with the panel system. It is noted that the examples of angled mounting blocks shown in FIGS. 19A - 21B are not considered to be limiting, and additional configurations of openings, studs, and angled sides may also be contemplated. The various angled mounting blocks may be used in combination with other mounting blocks and storage blocks.
[0136] FIGS. 22A and 22B illustrate top and bottom perspective views, respectively, of a mounting block with a V-shaped recess, in accordance with certain embodiments. As shown in FIGS. 22A and 22B, a V-block 2200 includes a V-shaped recess 2210. V-shaped recess 2210 may be configured to accept portions of objects that may not rest at the same level as other objects in the case, for instance, the barrel of rifle 120 in FIG. 1. These slightly raised portions of objects may fit into and be supported by the sides of V-shaped recess 2210 to be prevented from shifting during handling and transport of the case. V-block 2200 may be used in combination with other mounting blocks and storage blocks described herein to provide more customized fitments for various objects to be stored in the case with the panel system.
[0137] While V-block 2200 is configured to fit into a 1 x 2 set of cutouts in a panel, other configurations may be contemplated. For example, FIGS. 23A and 23B illustrate top and bottom perspective views, respectively, of another mounting block with a V-shaped recess, in accordance with certain embodiments. As shown, a V-block 2300 includes a V-shaped recess 2310, and is configured to fit into a 1 x 3 set of cutouts in a panel. While the V-shaped recess is shown as being centered on each of V-block 2200 and V-block 2300, the recess may be offset from the center of the blocks or be formed with other shapes, such as a half- or quarter-circle or a square opening.
[0138] It is noted that, in some examples, the panel cutouts are evenly or substantially evenly spaced. In some examples, the panel cutouts may be 1-inch by 1-inch square (or rounds or other shapes) arranged in a grid with a quarter-inch spacing between adjacent cutouts. Other shapes and/or dimensions of the cutouts and spacings may be contemplated, and the examples described herein are not intended to be limiting. Additionally or alternatively, the spacing between adjacent panel cutouts need not be uniform. Further, combinations of different panels with different cutouts or spacings may be used within the panel system in a single case.
[0139] FIGS. 24 - 79 show a variety of alternative configurations for panel cutouts suitable for implementations with an interlocking panel system, in accordance with certain embodiments. In particular, FIGS. 24 - 31 show different views (i.e., top perspective, top perspective with emphasized features, front, rear, side, alternative side, top, and bottom views) of a panel including offset rectangular cutouts, in accordance with an embodiment. FIGS. 32 - 39 show different views of a panel including rectangular cutouts arranged in a grid, in accordance with an embodiment. FIGS. 40 - 47 show different views of a panel including offset circular cutouts, in accordance with an embodiment. FIGS. 48 - 55 show different views of a panel including circular cutouts arranged in a grid, in accordance with an embodiment. FIGS. 56 - 63 show different views of a panel including diamond-shaped cutouts arranged in offset rows, in accordance with an embodiment. FIGS. 64 - 71 show different views of a panel including hexagonal cutouts arranged in offset rows, in accordance with an embodiment. FIGS. 72 - 79 show different views of a panel including triangular cutouts arranged in a pattern, in accordance with an embodiment.
[0140] While generally described in relation to firearms, it should be noted that the case and organizational system (e.g., panels, mounting blocks) described herein may be utilized for transporting items other than firearms (e.g., rifles, pistols, and shotguns) and/or their accessories. For instance, musical, scientific, photographic, and technical equipment are just a few examples of other item types that may benefit from herein disclosed embodiments of storage and transport cases. Further, the case organizer(s) and/or case organizer blocks depicted in herein may be utilized with cases and containers other than the embodiments depicted herein. Similarly, embodiments of cases and organizational system described herein may be utilized with any other type of case organizer known or contemplated in the art. [0141] As used herein, the recitation of "at least one of A, B and C" is intended to mean "either
A, B, C or any combination of A, B and C." The previous description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present disclosure. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the disclosure. Thus, the present disclosure is not intended to be limited to the embodiments shown herein but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
[0142] The terms and expressions employed herein are used as terms and expressions of description and not of limitation, and there is no intention, in the use of such terms and expressions, of excluding any equivalents of the features shown and described or portions thereof. Each of the various elements disclosed herein may be achieved in a variety of manners. This disclosure should be understood to encompass each such variation, be it a variation of an embodiment of any apparatus embodiment, a method or process embodiment, or even merely a variation of any element of these. Particularly, it should be understood that the words for each element may be expressed by equivalent apparatus terms or method terms— even if only the function or result is the same. Such equivalent, broader, or even more generic terms should be considered to be encompassed in the description of each element or action. Such terms can be substituted where desired to make explicit the implicitly broad coverage to which this invention is entitled.
[0143] As but one example, it should be understood that all action may be expressed as a means for taking that action or as an element which causes that action. Similarly, each physical element disclosed should be understood to encompass a disclosure of the action which that physical element facilitates. Regarding this last aspect, by way of example only, the disclosure of a "protrusion" should be understood to encompass disclosure of the act of "protruding"— whether explicitly discussed or not— and, conversely, were there only disclosure of the act of "protruding", such a disclosure should be understood to encompass disclosure of a "protrusion". Such changes and alternative terms are to be understood to be explicitly included in the description

Claims

Claims
1. An organizer system for use with a case including a base and a lid configured to be matingly coupled together for containing an object therein, the organizer system comprising: a panel system including at least one panel, the at least one panel including a plurality of cutouts formed therein; and a plurality of mounting blocks, each one of the plurality of mounting blocks including a block body and at least one stud, wherein the at least one stud is configured to be removably insertable into one of the plurality of cutouts, and wherein, when the plurality of mounting blocks are inserted into the plurality of cutouts adjacent to the object then the base and the lid are coupled together, the panel system and the plurality of mounting blocks cooperate to prevent shifting of the object within the case.
2. The organizer system of claim 1, the organizer system further comprising a second panel system, wherein the panel system is installed into the base and the second panel system is installed into the lid.
3. The organizer system of claim 1, the organizer system further comprising a lid insert installed into the lid, wherein the panel system is installed into the base, and wherein, when the base and the lid are coupled together, the lid insert further cooperates with the panel system and the plurality of mounting blocks to assist in preventing shifting of the object within the case.
4. The organizer system of claim 1, wherein the panel system and the plurality of mounting blocks are formed of a material having a melting point above 200 degrees Fahrenheit.
5. The organizer system of claim 1, wherein, when the object is replaced with a different, second object, the plurality of mounting blocks are further configured to be insertable into the plurality of cutouts adjacent to the second object such that the panel system and the plurality of mounting blocks cooperate to prevent shifting of the second object within the case when the base and the lid are coupled together.
6. The organizer system of claim 1, wherein the at least one stud is configured to be retained within one of the plurality of cutouts by friction fit.
7. The organizer system of claim 6, wherein the block body of a first one of the plurality of mounting blocks includes an opening configured for receiving therein the stud of a second one of the plurality of mounting blocks.
8. The organizer system of claim 1, wherein at least one of the plurality of mounting blocks is a storage block including a storage volume.
9. The organizer system of claim 8, further comprising a removable lid configured for cooperating with the storage block to enclose the storage volume.
10. The organizer system of claim 9, wherein the removable lid is removably attached to the storage block by at least one of friction fit and snap fit.
11. The organizer system of claim 9, wherein the removable lid includes a lip feature, the lip feature being configured to cooperate with the at least one stud of a second storage block to prevent lateral movement of the second storage block when stacked onto the removable lid with the lip feature.
12. The organizer system of claim 1, wherein the panel system is installed into an internal volume of the case by at least one of friction fit, adhesive, and hook-and-loop closure device.
13. The organizer system of claim 1, wherein each one of the plurality of cutouts is formed as an opening shaped generally as at least one of a square, a rectangle, a circle, a triangle, a diamond, and a hexagon.
14. A method for storing an object within a case, the method comprising: installing a panel system in an interior volume of the case, the panel system including at least one panel, the at least one panel including a plurality of cutouts formed therein; placing the object on the panel system; arranging a plurality of mounting blocks adjacent to the object, each one of the plurality of mounting blocks including a block body and at least one stud, the at least one stud being sized to be removably insertable into one of the plurality of cutouts; and closing the case to secure the object on the panel system between the mounting blocks.
15. The method of claim 14, further comprising: replacing the object with a second object, the second object having a different shape from the object; arranging the plurality of mounting blocks adjacent to the second object; and closing the case to secure the second object on the panel the panel system between the mounting blocks.
PCT/US2023/010361 2022-03-11 2023-01-07 Storage case organizational system WO2023172350A1 (en)

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TW112100925A TW202340055A (en) 2022-03-11 2023-01-09 Storage case organizational system
TW112301291F TWD229493S (en) 2022-03-11 2023-03-22 Panel of organizer system

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US202263419514P 2022-10-26 2022-10-26
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