WO2023165021A1 - Method for recycling acidic copper-containing and ammonium-containing waste etching solution - Google Patents

Method for recycling acidic copper-containing and ammonium-containing waste etching solution Download PDF

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WO2023165021A1
WO2023165021A1 PCT/CN2022/092517 CN2022092517W WO2023165021A1 WO 2023165021 A1 WO2023165021 A1 WO 2023165021A1 CN 2022092517 W CN2022092517 W CN 2022092517W WO 2023165021 A1 WO2023165021 A1 WO 2023165021A1
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copper
sulfuric acid
electrolysis
solution
ammonium
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PCT/CN2022/092517
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French (fr)
Chinese (zh)
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陈琪
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无锡中天固废处置有限公司
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C1/00Electrolytic production, recovery or refining of metals by electrolysis of solutions
    • C25C1/12Electrolytic production, recovery or refining of metals by electrolysis of solutions of copper
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/10Etching compositions
    • C23F1/14Aqueous compositions
    • C23F1/16Acidic compositions
    • C23F1/18Acidic compositions for etching copper or alloys thereof
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F1/00Etching metallic material by chemical means
    • C23F1/46Regeneration of etching compositions
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/20Recycling

Definitions

  • the embodiment of the present application relates to the technical field of waste liquid recycling, for example, a method for recycling acidic copper-containing ammonium-containing etching waste liquid.
  • Printed circuit board is an important part of electronic products, and its production process has formed a large-scale industry. It is one of the important branches of the electronics industry. According to the raw materials used in the production of printed circuit boards and the production process, a large amount of etching waste liquid will be generated. Due to the It has the characteristics of various types, high toxicity, strong corrosion, etc., and needs to be treated and recycled to avoid environmental pollution and waste of resources.
  • the composition of commonly used etching solutions it can be divided into acid etching solution and alkaline etching solution.
  • Copper-containing etching solution is the most commonly used type of etching solution at present, with high etching capacity, high etching efficiency, low cost and relatively small environmental pollution. etc., the etching waste liquid it produces is copper-containing etching waste liquid, and according to the type and composition of the etching liquid, the acidic etching waste liquid will exist in the form of ammonium radicals, so the recovery of copper in the etching waste liquid only adopts a single operation Often difficult to achieve.
  • the recovery methods of copper in etching waste liquid mainly include electrolytic regeneration method, metal replacement method, solvent extraction method, etc.; although electrolytic regeneration method can recover copper in acidic copper chloride etching waste liquid, a large amount of chlorine gas will be produced in the electrolysis process, which has the advantages of Corrosive and toxic, which is harmful to the environment and human body; the amount of metal used in the metal replacement method is large, and another waste liquid will be generated at the same time, and the added value of copper products at this time is low; the use of solvent extraction method has a great impact on the etching waste.
  • the requirement of the liquid is high, it needs to be neutralized first, and the cost of the extractant is high, and the stripping operation is also required. After the stripping, the copper needs to be electrolytically recovered, and the operation is relatively complicated.
  • CN 106587105A discloses a method for recovering copper chloride acidic etching solution in printed circuit boards.
  • the recovery method comprises: distilling the acidic etching solution after adding sodium chloride solution to obtain hydrochloric acid, diluting the distilled solution, adding hydrogen after filtering Sodium oxide solution to generate copper hydroxide precipitate, separate the precipitated press filtrate for distillation and crystallization to obtain sodium chloride crystals, add a mixed solution of sulfuric acid and copper sulfate after the precipitate is washed, and obtain copper sulfate electrolyte; the acidic acid treated by this method
  • the copper-containing etching solution is a waste solution with a single main component, and it is difficult to effectively treat the waste solution with complex components, or the resulting product has low purity.
  • CN 111925026A discloses a treatment process for acidic copper-containing etching waste liquid, the treatment process includes a neutralization process, a copper extraction process and a deployment process; the copper extraction process includes placing the pH-adjusted solution in an electrolytic cell, and Conduct primary electrolysis at a density of 200-300A/m 2 and a temperature of 50-60°C, and perform secondary electrolysis when the concentration of copper ions is less than 10g/L.
  • the current density is 100-200A/m 2 and the electrolysis temperature is
  • the solubility of copper ions is less than 2g/L
  • the electrolysis process ends and the electrolyzed elemental copper and clear liquid are recovered; hydrochloric acid, ammonium chloride and copper ions are added to the clear liquid to obtain etching sub-liquid and use.
  • the main operation in this process is two electrolysis, but the anions in the etching waste liquid are not specified. If it is a common chloride ion, the electrolysis product includes chlorine gas, which is highly corrosive and toxic, and it is also not suitable for complex component etching waste. Liquid handling.
  • An embodiment of the present application provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid.
  • the method sequentially adopts nanofiltration, evaporation and electrolysis to remove valuable The components are separated and recovered, and each component is completely separated and can be reused.
  • the resulting product has high purity and can be applied to fields with higher requirements and has high utilization value.
  • An embodiment of the present application provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
  • step (2) carry out evaporation treatment after the retentate obtained in step (1) is mixed with sulfuric acid, obtain evaporation mother liquor;
  • step (3) Electrolyzing the evaporated mother liquor obtained in step (2) to obtain simple copper.
  • the nanofiltration operation is first used to separate copper ions, ammonium ions and other ions with different valence states, so that the two can be recovered separately, and then
  • the hydrogen chloride in the intercepted liquid is evaporated through evaporation treatment, and hydrochloric acid is obtained after absorption, so as to avoid corrosion and pollution caused by the generation of chlorine gas in the subsequent recovery of copper, and the remaining evaporated mother liquor is obtained through electrolysis to obtain high-purity copper, which can be applied to high-purity requirements.
  • Fine industry the method is simple to operate and low in cost, and can be applied to the recovery and treatment of complex component waste liquid, and the recovered products have high utilization value.
  • the sources of the acidic copper-containing ammonium-containing etching waste liquid in step (1) include circuit board etching industry and/or copper-containing alloy surface processing industry.
  • the composition of the acidic copper-containing ammonium-containing etching waste solution in step (1) includes copper chloride, ammonium chloride and hydrogen chloride.
  • etching aids and surfactants will also be added to the etching solution, which will also exist in the resulting etching waste solution. Pass through the nanofiltration membrane without affecting the subsequent treatment of the retentate.
  • the concentration of copper in the acidic copper-containing ammonium-containing etching waste solution in step (1) is 1-8wt%, such as 1wt%, 3wt%, 5wt%, 6wt% or 8wt%, but not limited to the listed
  • the numerical value of , other unlisted numerical values in this numerical range are also applicable.
  • the pH value of the acidic copper-containing ammonium-containing etching waste solution in step (1) is 1 to 6, such as 1, 2, 3, 4, 5 or 6, etc., but not limited to the listed values. Other unrecited values within the range also apply.
  • the pressure of the nanofiltration treatment in step (1) is 0.5-2.5MPa, such as 0.5MPa, 1.0MPa, 1.5MPa, 2.0MPa or 2.5MPa, etc., but not limited to the listed values , other unlisted values within this value range are also applicable.
  • the pore size of the nanofiltration membrane used in the nanofiltration treatment in step (1) is 1 to 3 nm, such as 1 nm, 1.5 nm, 2 nm, 2.5 nm or 3 nm, etc., but is not limited to the listed values. Other values not listed also apply.
  • the monovalent ions and divalent ions in the etching waste liquid are fully separated, which facilitates the separation and recycling of the two.
  • the copper ions in the etching waste liquid are intercepted.
  • the main composition of the retentate in step (1) includes copper chloride, and the main composition of the permeate includes ammonium chloride.
  • the volume ratio of the retentate to sulfuric acid in step (2) is 0.1 to 1, such as 0.1, 0.3, 0.5, 0.6, 0.8 or 1, but not limited to the listed values, the Other unrecited values within the range of values also apply.
  • the concentration of sulfuric acid in step (2) is 5-20wt%, such as 5wt%, 8wt%, 10wt%, 12wt%, 15wt%, 18wt% or 20wt%, but not limited to the listed values, Other unrecited values within this value range are also applicable.
  • the function of adding sulfuric acid is to make chlorine ions and hydrogen ions volatilize in the form of hydrogen chloride during evaporation through the addition of hydrogen ions, so as to avoid the generation of chlorine gas during the subsequent recovery of copper.
  • the temperature of the evaporation treatment in step (2) is 95 to 120°C, such as 95°C, 100°C, 105°C, 110°C, 115°C or 120°C, etc., but not limited to the listed
  • the numerical value of , other unlisted numerical values in this numerical range are also applicable.
  • the end point of the evaporation treatment in step (2) is: the volume of the evaporated mother liquor is 10 to 30% of the volume of the mixed solution of the retentate and sulfuric acid, such as 10%, 15%, 20%, 25% or 30%, etc., However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
  • the evaporation treatment in step (2) evaporates the hydrogen chloride in the mixed liquid, and absorbs it with water to obtain hydrochloric acid.
  • the composition of the evaporation mother liquor in step (2) includes copper sulfate.
  • the permeate obtained in step (1) is mixed with the hydrochloric acid obtained in step (2) to prepare the etching solution.
  • the current density of electrolysis in step (3) is 200-1000A/dm 2 , such as 200A/dm 2 , 300A/dm 2 , 400A/dm 2 , 500A/dm 2 , 600A/dm 2 2 , 800A/dm 2 or 1000A/dm 2 , etc., but not limited to the listed values, other unlisted values within this range are also applicable.
  • the electrolysis temperature in step (3) is 20-50°C, such as 20°C, 25°C, 30°C, 35°C, 40°C, 45°C or 50°C, etc., but not limited to the listed values, Other unrecited values within this value range are also applicable.
  • simple copper is deposited on the cathode after the electrolysis in step (3).
  • sulfuric acid is obtained by electrolysis in step (3), and the sulfuric acid is returned to step (2) to be mixed with the retentate.
  • the copper element described in step (3) is used as an anode for electrolysis again, and sulfuric acid is used as an electrolyte to obtain a copper sulfate electroplating solution.
  • the sulfuric acid is electronic-grade sulfuric acid, and the purity of the electronic-grade sulfuric acid can reach more than 99%, so that the obtained copper sulfate can reach the purity of electronic grade.
  • the electrolysis current density is 500-800A/dm 2 , such as 500A/dm 2 , 550A/dm 2 , 600A/dm 2 , 650A/dm 2 , 700A/dm 2 , 750A/dm 2 or 800A/dm 2 dm 2 , etc., but not limited to the listed values, other unlisted values within this range are also applicable.
  • the temperature of the electrolysis is 30-60°C, such as 30°C, 35°C, 40°C, 45°C, 50°C, 55°C or 60°C, etc., but it is not limited to the listed values. Other values not listed also apply.
  • the method includes the following steps:
  • the acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment.
  • the source of the acidic copper-containing ammonium-containing etching waste liquid includes the circuit board etching industry and/or the copper-containing alloy surface processing industry, and its composition includes chlorine Copper chloride, ammonium chloride and hydrogen chloride, wherein the concentration of copper is 1-8wt%, the pH value is 1-6, the pressure of the nanofiltration treatment is 0.5-2.5MPa, and the aperture of the nanofiltration membrane used is 1-3nm, Obtain permeate and retentate, the main composition of described retentate comprises cupric chloride, the main composition of described permeate comprises ammonium chloride;
  • the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.1 to 1, the concentration of the sulfuric acid is 5 to 20 wt%, and then evaporated, the evaporated
  • the temperature of the evaporation treatment is 95-120°C.
  • the hydrogen chloride in the mixed solution is evaporated in the evaporation treatment, and hydrochloric acid is obtained by absorbing it with water.
  • the end point of the evaporation treatment is: the volume of the evaporated mother liquor is 10-30 %, to obtain the evaporated mother liquor, the composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid and the permeated liquid obtained in step (1) are mixed for preparing the etching solution;
  • step (3) Electrolyzing the evaporated mother liquor obtained in step (2), the current density of the electrolysis is 200-1000A/dm 2 , the temperature of the electrolysis is 20-50°C, after the electrolysis, the copper element is precipitated on the cathode, and the solution becomes sulfuric acid , the sulfuric acid returns to step (2) and is mixed with the retained solution; the copper element is used as an anode for electrolysis again, and the electronic grade sulfuric acid is used as an electrolyte to obtain a copper sulfate electroplating solution.
  • the method described in the embodiment of the present application adopts the operation of nanofiltration, evaporation and electrolysis to separate and recycle the valuable components in the etching waste liquid, and each component is completely separated, and It can be reused, and the obtained copper product has high purity, which can reach more than 99%, and has high utilization value;
  • Figure 1 is a process flow diagram of the method for recycling acidic copper-containing ammonium-containing etching waste solution provided in Example 1 of the present application.
  • the specific embodiment part of the present application provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
  • step (2) carry out evaporation treatment after the retentate obtained in step (1) is mixed with sulfuric acid, obtain evaporation mother liquor;
  • step (3) Electrolyzing the evaporated mother liquor obtained in step (2) to obtain simple copper.
  • This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid.
  • the process flow diagram of the method is shown in Figure 1, including the following steps:
  • the acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment, and the source of the acidic copper-containing ammonium-containing etching waste liquid is the circuit board etching industry, and its composition includes copper chloride, ammonium chloride and hydrogen chloride, Wherein the concentration of copper is 5wt%, and the pH value is 3, and the pressure of described nanofiltration treatment is 1.5MPa, and the aperture of nanofiltration membrane used is 2nm, obtains permeate and retentate, and the main composition of described retentate comprises chlorine Copper chloride, the main composition of the permeated liquid includes ammonium chloride;
  • the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.5:1, the concentration of the sulfuric acid is 10wt%, and then evaporated, the temperature of the evaporated is 100°C, the evaporation treatment evaporates the hydrogen chloride in the mixed solution, absorbs it with water to obtain hydrochloric acid, and the end point of the evaporation treatment is: the volume of the evaporated mother liquor is 20% of the volume of the mixed solution of the retentate and sulfuric acid, and the evaporated mother liquor is obtained.
  • the composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
  • step (3) Electrolyze the evaporated mother liquor obtained in step (2), the current density of the electrolysis is 500A/dm 2 , the temperature of the electrolysis is 30°C, after the electrolysis, the copper element is precipitated on the cathode, and the solution becomes sulfuric acid, and the sulfuric acid Go back to step (2) and mix with the retained solution; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 600A/dm 2 , and the temperature is 40°C to obtain a copper sulfate electroplating solution.
  • the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.5%.
  • This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
  • the acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment, and the source of the acidic copper-containing ammonium-containing etching waste liquid is the circuit board etching industry, and its composition includes copper chloride, ammonium chloride and hydrogen chloride, Wherein the concentration of copper is 1wt%, and the pH value is 6, and the pressure of described nanofiltration treatment is 2.5MPa, and the pore diameter of nanofiltration membrane used is 1nm, obtains permeate and retentate, and the main composition of described retentate comprises chlorine Copper chloride, the main composition of the permeated liquid includes ammonium chloride;
  • the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 1:1, the concentration of the sulfuric acid is 20wt%, and then evaporated, the temperature of the evaporated It is 110 °C, and the hydrogen chloride in the mixed solution is evaporated by the evaporation treatment, and absorbed by water to obtain hydrochloric acid.
  • the end point of the evaporation treatment is: the volume of the evaporated mother liquor is 10% of the volume of the mixed solution of the retained liquid and sulfuric acid, and the evaporated mother liquor is obtained.
  • the composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
  • step (3) Electrolyze the evaporated mother liquor obtained in step (2), the current density of the electrolysis is 1000A/dm 2 , the temperature of the electrolysis is 20°C, after the electrolysis, the copper element is precipitated on the cathode, and the solution becomes sulfuric acid, and the sulfuric acid Return to step (2) and mix with the retentate; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 800A/dm 2 , and the temperature is 30°C to obtain a copper sulfate electroplating solution.
  • the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.2%.
  • This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
  • the acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment, and the source of the acidic copper-containing ammonium-containing etching waste liquid is the circuit board etching industry, and its composition includes copper chloride, ammonium chloride and hydrogen chloride, Wherein the concentration of copper is 8wt%, and the pH value is 1, and the pressure of described nanofiltration treatment is 0.5MPa, and the aperture of nanofiltration membrane used is 3nm, obtains permeate and retentate, and the main composition of described retentate comprises chlorine Copper chloride, the main composition of the permeated liquid includes ammonium chloride;
  • the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.1:1, the concentration of the sulfuric acid is 5wt%, and then evaporated, the temperature of the evaporated is 120°C, the evaporation treatment evaporates the hydrogen chloride in the mixed solution, absorbs it with water to obtain hydrochloric acid, and the end point of the evaporation treatment is: the volume of the evaporated mother liquor is 30% of the volume of the mixed solution of the retentate and sulfuric acid, and the evaporated mother liquor is obtained.
  • the composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
  • step (3) The evaporated mother liquor obtained in step (2) is electrolyzed, the current density of the electrolysis is 200A/dm 2 , the temperature of the electrolysis is 50°C, copper is precipitated on the cathode after the electrolysis, and the solution becomes sulfuric acid, and the sulfuric acid Go back to step (2) and mix with the retained solution; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 500A/dm 2 , and the temperature is 60°C to obtain a copper sulfate electroplating solution.
  • the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.4%.
  • This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
  • the acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment.
  • the source of the acidic copper-containing ammonium-containing etching waste liquid is the copper-containing alloy surface processing industry, and its composition includes copper chloride, ammonium chloride and Hydrogen chloride, wherein the concentration of copper is 3wt%, the pH value is 4, the pressure of the nanofiltration treatment is 2.0MPa, the aperture of the nanofiltration membrane used is 1.5nm, obtains permeate and retentate, the main content of the retentate is
  • the composition includes copper chloride, and the main composition of the permeated liquid includes ammonium chloride;
  • the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.75:1, the concentration of the sulfuric acid is 15wt%, and then evaporated, the temperature of the evaporated is 95°C, the evaporation treatment evaporates the hydrogen chloride in the mixed solution, and absorbs it with water to obtain hydrochloric acid.
  • the end point of the evaporation treatment is: the volume of the evaporated mother liquor is 25% of the volume of the mixed solution of the retentate and sulfuric acid, and the evaporated mother liquor is obtained.
  • the composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
  • step (3) The evaporated mother liquor obtained in step (2) is electrolyzed, the current density of the electrolysis is 750A/dm 2 , the temperature of the electrolysis is 35°C, copper is precipitated on the cathode after electrolysis, and the solution becomes sulfuric acid, and the sulfuric acid Go back to step (2) and mix with the retained solution; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 550A/dm 2 , and the temperature is 45°C to obtain a copper sulfate electroplating solution.
  • the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.2%.
  • This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
  • the acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment.
  • the source of the acidic copper-containing ammonium-containing etching waste liquid is the copper-containing alloy surface processing industry, and its composition includes copper chloride, ammonium chloride and Hydrogen chloride, wherein the concentration of copper is 6wt%, the pH value is 2, the pressure of the nanofiltration treatment is 1.0MPa, the aperture of the nanofiltration membrane used is 2nm, and the permeate and the retentate are obtained, and the main components of the retentate are Including copper chloride, the main component of the permeated liquid includes ammonium chloride;
  • the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.3:1, the concentration of the sulfuric acid is 8wt%, and then evaporated, the temperature of the evaporated is 105°C, the evaporation treatment evaporates the hydrogen chloride in the mixed solution, and absorbs it with water to obtain hydrochloric acid.
  • the end point of the evaporation treatment is: the volume of the evaporated mother liquor is 15% of the volume of the mixed solution of the retentate and sulfuric acid, and the evaporated mother liquor is obtained.
  • the composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
  • step (3) The evaporated mother liquor obtained in step (2) is electrolyzed, the current density of the electrolysis is 400A/dm 2 , the temperature of the electrolysis is 40°C, copper is precipitated on the cathode after electrolysis, and the solution becomes sulfuric acid, and the sulfuric acid Go back to step (2) and mix with the retained solution; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 700A/dm 2 , and the temperature is 50°C to obtain a copper sulfate electroplating solution.
  • the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.1%.
  • This comparative example provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid.
  • the method refers to the method in Example 1, the only difference being that the operation of step (1) is not included.
  • the method described in the present application sequentially adopts the operations of nanofiltration, evaporation and electrolysis to separate and recycle the valuable components in the etching waste liquid.
  • the components are completely separated and can be reused.
  • the obtained copper product has high purity, which can reach more than 99%, and has high utilization value. Secondary pollution.
  • the present application illustrates the detailed method of the present application through the above-mentioned embodiments, but the present application is not limited to the above-mentioned detailed method, that is, it does not mean that the present application must rely on the above-mentioned detailed method to be implemented.
  • Those skilled in the art should understand that any improvement to the present application, equivalent replacement of the method of the present application, addition of auxiliary steps, selection of specific methods, etc., all fall within the scope of protection and disclosure of the present application.

Abstract

Disclosed is a method for recycling an acidic copper-containing and ammonium-containing waste etching solution, the method comprising the following steps: subjecting an acidic copper-containing and ammonium-containing waste etching solution to be treated to a nanofiltration treatment, and thereby obtaining a permeated liquid and a trapped liquid; mixing the trapped liquid with sulfuric acid, and subjecting same to an evaporation treatment to obtain an evaporated mother liquor; and electrolyzing the evaporated mother liquor to obtain elemental copper. In the method of the present application, valuable components in the waste etching solution are separated and recycled through successive nanofiltration, evaporation and electrolysis operations according to the composition characteristics of the waste etching solution, all the components are thoroughly separated and can be reused, and the obtained copper product has a high purity and a high utilization value; and the method is easy to operate, has a low cost, is suitable for the recovery processing of a waste solution having complex components, and has no secondary pollution.

Description

一种酸性含铜含铵蚀刻废液回收利用的方法A method for recycling acidic copper-containing ammonium-containing etching waste liquid 技术领域technical field
本申请实施例涉及废液回收利用技术领域,例如一种酸性含铜含铵蚀刻废液回收利用的方法。The embodiment of the present application relates to the technical field of waste liquid recycling, for example, a method for recycling acidic copper-containing ammonium-containing etching waste liquid.
背景技术Background technique
印刷电路板作为电子产品的重要部件,其生产工艺已形成规模产业,是电子行业的重要分支之一,根据印刷电路板生产所用原料及生产过程,会产生大量的蚀刻废液,由于蚀刻废液具有种类多、毒性大、腐蚀性强等特点,需要进行处理及回收,以避免造成环境污染及资源的浪费。Printed circuit board is an important part of electronic products, and its production process has formed a large-scale industry. It is one of the important branches of the electronics industry. According to the raw materials used in the production of printed circuit boards and the production process, a large amount of etching waste liquid will be generated. Due to the It has the characteristics of various types, high toxicity, strong corrosion, etc., and needs to be treated and recycled to avoid environmental pollution and waste of resources.
根据常用蚀刻液的组成,可分为酸性蚀刻液和碱性蚀刻液,含铜蚀刻液是目前最常用的一类蚀刻液,具有高蚀刻容量、高蚀刻效率、低成本以及环境污染相对较小等优点,其产生的蚀刻废液为含铜蚀刻废液,再根据蚀刻液的种类及组成,酸性蚀刻废液中会以铵根的形式存在,因此蚀刻废液中铜的回收仅采用单一操作往往难以实现。According to the composition of commonly used etching solutions, it can be divided into acid etching solution and alkaline etching solution. Copper-containing etching solution is the most commonly used type of etching solution at present, with high etching capacity, high etching efficiency, low cost and relatively small environmental pollution. etc., the etching waste liquid it produces is copper-containing etching waste liquid, and according to the type and composition of the etching liquid, the acidic etching waste liquid will exist in the form of ammonium radicals, so the recovery of copper in the etching waste liquid only adopts a single operation Often difficult to achieve.
蚀刻废液中铜的回收方法主要包括电解再生法、金属置换法、溶剂萃取法等;电解再生法虽然能够回收酸性氯化铜蚀刻废液中的铜,但电解过程中会产生大量氯气,具有腐蚀性和毒性,对环境和人体危害较大;金属置换法中金属用量较大,同时会生成另一种废液,且此时的铜产品附加值较低;溶剂萃取法的使用对蚀刻废液的要求较高,需要先进行中和,且萃取剂的成本较高,还需要进行反萃操作,反萃后还需要电解回收铜,操作较为复杂。The recovery methods of copper in etching waste liquid mainly include electrolytic regeneration method, metal replacement method, solvent extraction method, etc.; although electrolytic regeneration method can recover copper in acidic copper chloride etching waste liquid, a large amount of chlorine gas will be produced in the electrolysis process, which has the advantages of Corrosive and toxic, which is harmful to the environment and human body; the amount of metal used in the metal replacement method is large, and another waste liquid will be generated at the same time, and the added value of copper products at this time is low; the use of solvent extraction method has a great impact on the etching waste. The requirement of the liquid is high, it needs to be neutralized first, and the cost of the extractant is high, and the stripping operation is also required. After the stripping, the copper needs to be electrolytically recovered, and the operation is relatively complicated.
CN 106587105A公开了一种印刷电路板中氯化铜酸性蚀刻液的回收方法,该回收方法包括:酸性蚀刻液加入氯化钠溶液后进行蒸馏,得到盐酸,蒸馏后的溶液稀释、过滤后加入氢氧化钠溶液,生成氢氧化铜沉淀,分离沉淀后的压滤液进行蒸馏结晶,得到氯化钠晶体,将沉淀洗涤后加入硫酸和硫酸铜的混合溶液,得到硫酸铜电解液;该方法处理的酸性含铜蚀刻液是单一主成分的废液,对于成分复杂的废液难以有效处理,或者所得产品纯度较低。CN 106587105A discloses a method for recovering copper chloride acidic etching solution in printed circuit boards. The recovery method comprises: distilling the acidic etching solution after adding sodium chloride solution to obtain hydrochloric acid, diluting the distilled solution, adding hydrogen after filtering Sodium oxide solution to generate copper hydroxide precipitate, separate the precipitated press filtrate for distillation and crystallization to obtain sodium chloride crystals, add a mixed solution of sulfuric acid and copper sulfate after the precipitate is washed, and obtain copper sulfate electrolyte; the acidic acid treated by this method The copper-containing etching solution is a waste solution with a single main component, and it is difficult to effectively treat the waste solution with complex components, or the resulting product has low purity.
CN 111925026A公开了一种酸性含铜蚀刻废液处理工艺,该处理工艺包括中和工艺,提铜工艺以及调配工艺;所述提铜工艺包括将调节pH后的溶液置于 电解池中,在电流密度为200~300A/m 2,温度为50~60℃条件下进行一次电解,待铜离子的浓度小于10g/L时进行二次电解,此时电流密度为100~200A/m 2,电解温度为70~80℃,当铜离子的溶度小于2g/L时,电解过程结束并回收电解出的单质铜和清液;清液中加入盐酸、氯化铵和铜离子,得到蚀刻子液并使用。该工艺中主要操作为两次电解,但并未明确蚀刻废液中的阴离子,若是常见的氯离子,则电解产物包括氯气,腐蚀性和毒性较强,且同样无法适用于复杂组分蚀刻废液的处理。 CN 111925026A discloses a treatment process for acidic copper-containing etching waste liquid, the treatment process includes a neutralization process, a copper extraction process and a deployment process; the copper extraction process includes placing the pH-adjusted solution in an electrolytic cell, and Conduct primary electrolysis at a density of 200-300A/m 2 and a temperature of 50-60°C, and perform secondary electrolysis when the concentration of copper ions is less than 10g/L. At this time, the current density is 100-200A/m 2 and the electrolysis temperature is When the solubility of copper ions is less than 2g/L, the electrolysis process ends and the electrolyzed elemental copper and clear liquid are recovered; hydrochloric acid, ammonium chloride and copper ions are added to the clear liquid to obtain etching sub-liquid and use. The main operation in this process is two electrolysis, but the anions in the etching waste liquid are not specified. If it is a common chloride ion, the electrolysis product includes chlorine gas, which is highly corrosive and toxic, and it is also not suitable for complex component etching waste. Liquid handling.
综上所述,对于酸性含铜含铵蚀刻废液的处理,还需要根据废液的组成,选择合适的组合工艺进行处理,使之能够实现蚀刻废液的回收利用,且所得产品的纯度及利用价值较高。In summary, for the treatment of acidic copper-containing ammonium-containing etching waste liquid, it is also necessary to select a suitable combination process for treatment according to the composition of the waste liquid, so that it can realize the recycling of the etching waste liquid, and the purity and The use value is higher.
发明内容Contents of the invention
以下是对本文详细描述的主题的概述。本概述并非是为了限制权利要求的保护范围。The following is an overview of the topics described in detail in this article. This summary is not intended to limit the scope of the claims.
本申请一实施例提供一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法根据蚀刻废液的组成特性,依次采用纳滤、蒸发及电解的操作将蚀刻废液中的有价组分进行分离及回收,各组分分离彻底,并能够实现再次利用,所得产品纯度高,能够适用于要求更高的领域,利用价值高。An embodiment of the present application provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid. According to the composition characteristics of the etching waste liquid, the method sequentially adopts nanofiltration, evaporation and electrolysis to remove valuable The components are separated and recovered, and each component is completely separated and can be reused. The resulting product has high purity and can be applied to fields with higher requirements and has high utilization value.
本申请一实施例提供了一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法包括以下步骤:An embodiment of the present application provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
(1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,得到透过液和截留液;(1) Carrying out nanofiltration treatment to the acidic copper-containing ammonium-containing etching waste liquid to be treated to obtain permeate and retentate;
(2)将步骤(1)得到的截留液与硫酸混合后进行蒸发处理,得到蒸发母液;(2) carry out evaporation treatment after the retentate obtained in step (1) is mixed with sulfuric acid, obtain evaporation mother liquor;
(3)将步骤(2)得到的蒸发母液进行电解,得到铜单质。(3) Electrolyzing the evaporated mother liquor obtained in step (2) to obtain simple copper.
本申请中,对于蚀刻废液的处理,通常根据废液的组成采取合适的单元操作,但往往分离程度不足,且对于复杂组分的废液,难以得到有价值的回收产物;本申请中,根据酸性含铜含铵蚀刻废液的组成,根据各组分的分离难易程度,先采用纳滤操作,将铜离子、铵根离子等不同价态的离子分离,便于两者分别回收,再通过蒸发处理将截留液中的氯化氢蒸发出来,吸收后得到盐酸,避免后续回收铜时生成氯气而造成腐蚀及污染,剩余的蒸发母液则通过电解操 作得到高纯度铜,能够适用于纯度要求高的精细行业;所述方法操作简单,成本较低,能够适用于复杂组分废液的回收处理,回收产品利用价值高。In this application, for the treatment of etching waste liquid, suitable unit operations are usually taken according to the composition of the waste liquid, but the degree of separation is often insufficient, and for waste liquid of complex components, it is difficult to obtain valuable recovery products; in this application, According to the composition of the acidic copper-containing ammonium-containing etching waste liquid, according to the difficulty of separation of each component, the nanofiltration operation is first used to separate copper ions, ammonium ions and other ions with different valence states, so that the two can be recovered separately, and then The hydrogen chloride in the intercepted liquid is evaporated through evaporation treatment, and hydrochloric acid is obtained after absorption, so as to avoid corrosion and pollution caused by the generation of chlorine gas in the subsequent recovery of copper, and the remaining evaporated mother liquor is obtained through electrolysis to obtain high-purity copper, which can be applied to high-purity requirements. Fine industry: the method is simple to operate and low in cost, and can be applied to the recovery and treatment of complex component waste liquid, and the recovered products have high utilization value.
以下作为本申请优选的技术方案,但不作为本申请提供的技术方案的限制,通过以下技术方案,可以更好地达到和实现本申请的技术目的和有益效果。The following are preferred technical solutions of the present application, but not as limitations of the technical solutions provided in the present application. Through the following technical solutions, the technical objectives and beneficial effects of the present application can be better achieved and realized.
作为本申请优选的技术方案,步骤(1)所述酸性含铜含铵蚀刻废液的来源包括线路板蚀刻行业和/或含铜合金表面加工行业。As a preferred technical solution of the present application, the sources of the acidic copper-containing ammonium-containing etching waste liquid in step (1) include circuit board etching industry and/or copper-containing alloy surface processing industry.
优选地,步骤(1)所述酸性含铜含铵蚀刻废液的组成包括氯化铜、氯化铵和氯化氢。Preferably, the composition of the acidic copper-containing ammonium-containing etching waste solution in step (1) includes copper chloride, ammonium chloride and hydrogen chloride.
本申请中,根据蚀刻工艺的需要,蚀刻液中还会加入少量蚀刻助剂和表面活性剂,由此得到的蚀刻废液中也会存在,其含量较少,通常会在纳滤处理时透过纳滤膜,不影响截留液的后续处理。In this application, according to the needs of the etching process, a small amount of etching aids and surfactants will also be added to the etching solution, which will also exist in the resulting etching waste solution. Pass through the nanofiltration membrane without affecting the subsequent treatment of the retentate.
优选地,步骤(1)所述酸性含铜含铵蚀刻废液中铜的浓度为1~8wt%,例如1wt%、3wt%、5wt%、6wt%或8wt%等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the concentration of copper in the acidic copper-containing ammonium-containing etching waste solution in step (1) is 1-8wt%, such as 1wt%, 3wt%, 5wt%, 6wt% or 8wt%, but not limited to the listed The numerical value of , other unlisted numerical values in this numerical range are also applicable.
优选地,步骤(1)所述酸性含铜含铵蚀刻废液的pH值为1~6,例如1、2、3、4、5或6等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the pH value of the acidic copper-containing ammonium-containing etching waste solution in step (1) is 1 to 6, such as 1, 2, 3, 4, 5 or 6, etc., but not limited to the listed values. Other unrecited values within the range also apply.
作为本申请优选的技术方案,步骤(1)所述纳滤处理的压力为0.5~2.5MPa,例如0.5MPa、1.0MPa、1.5MPa、2.0MPa或2.5MPa等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the present application, the pressure of the nanofiltration treatment in step (1) is 0.5-2.5MPa, such as 0.5MPa, 1.0MPa, 1.5MPa, 2.0MPa or 2.5MPa, etc., but not limited to the listed values , other unlisted values within this value range are also applicable.
优选地,步骤(1)所述纳滤处理所用纳滤膜的孔径为1~3nm,例如1nm、1.5nm、2nm、2.5nm或3nm等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the pore size of the nanofiltration membrane used in the nanofiltration treatment in step (1) is 1 to 3 nm, such as 1 nm, 1.5 nm, 2 nm, 2.5 nm or 3 nm, etc., but is not limited to the listed values. Other values not listed also apply.
本申请中,通过所述纳滤处理及纳滤膜相关参数的选择,将蚀刻废液中的一价离子和二价离子充分分离,便于两者的分离回收利用。In the present application, through the nanofiltration treatment and the selection of relevant parameters of the nanofiltration membrane, the monovalent ions and divalent ions in the etching waste liquid are fully separated, which facilitates the separation and recycling of the two.
作为本申请优选的技术方案,步骤(1)所述纳滤处理后,蚀刻废液中的铜离子被截留下来。As a preferred technical solution of the present application, after the nanofiltration treatment in step (1), the copper ions in the etching waste liquid are intercepted.
优选地,步骤(1)所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵。Preferably, the main composition of the retentate in step (1) includes copper chloride, and the main composition of the permeate includes ammonium chloride.
作为本申请优选的技术方案,步骤(2)所述截留液与硫酸的体积比为0.1~1, 例如0.1、0.3、0.5、0.6、0.8或1等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the present application, the volume ratio of the retentate to sulfuric acid in step (2) is 0.1 to 1, such as 0.1, 0.3, 0.5, 0.6, 0.8 or 1, but not limited to the listed values, the Other unrecited values within the range of values also apply.
优选地,步骤(2)所述硫酸的浓度为5~20wt%,例如5wt%、8wt%、10wt%、12wt%、15wt%、18wt%或20wt%等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the concentration of sulfuric acid in step (2) is 5-20wt%, such as 5wt%, 8wt%, 10wt%, 12wt%, 15wt%, 18wt% or 20wt%, but not limited to the listed values, Other unrecited values within this value range are also applicable.
本申请中,硫酸加入的作用在于通过氢离子的加入,使得蒸发时氯离子能够与氢离子以氯化氢的形式挥发,避免后续回收铜时生成氯气。In this application, the function of adding sulfuric acid is to make chlorine ions and hydrogen ions volatilize in the form of hydrogen chloride during evaporation through the addition of hydrogen ions, so as to avoid the generation of chlorine gas during the subsequent recovery of copper.
作为本申请优选的技术方案,步骤(2)所述蒸发处理的温度为95~120℃,例如95℃、100℃、105℃、110℃、115℃或120℃等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。As a preferred technical solution of the present application, the temperature of the evaporation treatment in step (2) is 95 to 120°C, such as 95°C, 100°C, 105°C, 110°C, 115°C or 120°C, etc., but not limited to the listed The numerical value of , other unlisted numerical values in this numerical range are also applicable.
优选地,步骤(2)所述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的10~30%,例如10%、15%、20%、25%或30%等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the end point of the evaporation treatment in step (2) is: the volume of the evaporated mother liquor is 10 to 30% of the volume of the mixed solution of the retentate and sulfuric acid, such as 10%, 15%, 20%, 25% or 30%, etc., However, it is not limited to the listed values, and other unlisted values within the range of values are also applicable.
优选地,步骤(2)所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸。Preferably, the evaporation treatment in step (2) evaporates the hydrogen chloride in the mixed liquid, and absorbs it with water to obtain hydrochloric acid.
优选地,步骤(2)所述蒸发母液的组成包括硫酸铜。Preferably, the composition of the evaporation mother liquor in step (2) includes copper sulfate.
作为本申请优选的技术方案,步骤(1)得到的透过液和步骤(2)得到的盐酸混合用于调配蚀刻液。As a preferred technical solution of the present application, the permeate obtained in step (1) is mixed with the hydrochloric acid obtained in step (2) to prepare the etching solution.
作为本申请优选的技术方案,步骤(3)所述电解的电流密度为200~1000A/dm 2,例如200A/dm 2、300A/dm 2、400A/dm 2、500A/dm 2、600A/dm 2、800A/dm 2或1000A/dm 2等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。 As a preferred technical solution of the present application, the current density of electrolysis in step (3) is 200-1000A/dm 2 , such as 200A/dm 2 , 300A/dm 2 , 400A/dm 2 , 500A/dm 2 , 600A/dm 2 2 , 800A/dm 2 or 1000A/dm 2 , etc., but not limited to the listed values, other unlisted values within this range are also applicable.
优选地,步骤(3)所述电解的温度为20~50℃,例如20℃、25℃、30℃、35℃、40℃、45℃或50℃等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the electrolysis temperature in step (3) is 20-50°C, such as 20°C, 25°C, 30°C, 35°C, 40°C, 45°C or 50°C, etc., but not limited to the listed values, Other unrecited values within this value range are also applicable.
优选地,步骤(3)所述电解后阴极上析出铜单质。Preferably, simple copper is deposited on the cathode after the electrolysis in step (3).
优选地,步骤(3)所述电解得到硫酸,所述硫酸返回步骤(2)与截留液混合。Preferably, sulfuric acid is obtained by electrolysis in step (3), and the sulfuric acid is returned to step (2) to be mixed with the retentate.
作为本申请优选的技术方案,步骤(3)所述铜单质作为阳极再次进行电解,以硫酸为电解液,得到硫酸铜电镀液。As a preferred technical solution of the present application, the copper element described in step (3) is used as an anode for electrolysis again, and sulfuric acid is used as an electrolyte to obtain a copper sulfate electroplating solution.
优选地,所述硫酸为电子级硫酸,所述电子级硫酸的纯度可达到99%以上,由此得到的硫酸铜达到电子级纯度。Preferably, the sulfuric acid is electronic-grade sulfuric acid, and the purity of the electronic-grade sulfuric acid can reach more than 99%, so that the obtained copper sulfate can reach the purity of electronic grade.
优选地,所述电解的电流密度为500~800A/dm 2,例如500A/dm 2、550A/dm 2、600A/dm 2、650A/dm 2、700A/dm 2、750A/dm 2或800A/dm 2等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。 Preferably, the electrolysis current density is 500-800A/dm 2 , such as 500A/dm 2 , 550A/dm 2 , 600A/dm 2 , 650A/dm 2 , 700A/dm 2 , 750A/dm 2 or 800A/dm 2 dm 2 , etc., but not limited to the listed values, other unlisted values within this range are also applicable.
优选地,所述电解的温度为30~60℃,例如30℃、35℃、40℃、45℃、50℃、55℃或60℃等,但并不仅限于所列举的数值,该数值范围内其他未列举的数值同样适用。Preferably, the temperature of the electrolysis is 30-60°C, such as 30°C, 35°C, 40°C, 45°C, 50°C, 55°C or 60°C, etc., but it is not limited to the listed values. Other values not listed also apply.
作为本申请优选的技术方案,所述方法包括以下步骤:As the preferred technical solution of the present application, the method includes the following steps:
(1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,所述酸性含铜含铵蚀刻废液的来源包括线路板蚀刻行业和/或含铜合金表面加工行业,其组成包括氯化铜、氯化铵和氯化氢,其中铜的浓度为1~8wt%,pH值为1~6,所述纳滤处理的压力为0.5~2.5MPa,所用纳滤膜的孔径为1~3nm,得到透过液和截留液,所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵;(1) The acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment. The source of the acidic copper-containing ammonium-containing etching waste liquid includes the circuit board etching industry and/or the copper-containing alloy surface processing industry, and its composition includes chlorine Copper chloride, ammonium chloride and hydrogen chloride, wherein the concentration of copper is 1-8wt%, the pH value is 1-6, the pressure of the nanofiltration treatment is 0.5-2.5MPa, and the aperture of the nanofiltration membrane used is 1-3nm, Obtain permeate and retentate, the main composition of described retentate comprises cupric chloride, the main composition of described permeate comprises ammonium chloride;
(2)将步骤(1)得到的截留液与硫酸混合,所述截留液与硫酸的体积比为0.1~1,所述硫酸的浓度为5~20wt%,然后进行蒸发处理,所述蒸发处理的温度为95~120℃,所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸,所述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的10~30%,得到蒸发母液,所述蒸发母液的组成包括硫酸铜;所述盐酸和步骤(1)得到的透过液混合用于调配蚀刻液;(2) The retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.1 to 1, the concentration of the sulfuric acid is 5 to 20 wt%, and then evaporated, the evaporated The temperature of the evaporation treatment is 95-120°C. The hydrogen chloride in the mixed solution is evaporated in the evaporation treatment, and hydrochloric acid is obtained by absorbing it with water. The end point of the evaporation treatment is: the volume of the evaporated mother liquor is 10-30 %, to obtain the evaporated mother liquor, the composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid and the permeated liquid obtained in step (1) are mixed for preparing the etching solution;
(3)将步骤(2)得到的蒸发母液进行电解,所述电解的电流密度为200~1000A/dm 2,电解的温度为20~50℃,电解后阴极上析出铜单质,溶液变为硫酸,所述硫酸返回步骤(2)与截留液混合;所述铜单质作为阳极再次进行电解,以电子级硫酸为电解液,得到硫酸铜电镀液。 (3) Electrolyzing the evaporated mother liquor obtained in step (2), the current density of the electrolysis is 200-1000A/dm 2 , the temperature of the electrolysis is 20-50°C, after the electrolysis, the copper element is precipitated on the cathode, and the solution becomes sulfuric acid , the sulfuric acid returns to step (2) and is mixed with the retained solution; the copper element is used as an anode for electrolysis again, and the electronic grade sulfuric acid is used as an electrolyte to obtain a copper sulfate electroplating solution.
与相关技术相比,本申请具有以下有益效果:Compared with related technologies, the present application has the following beneficial effects:
(1)本申请实施例所述方法根据蚀刻废液的组成特性,依次采用纳滤、蒸发及电解的操作将蚀刻废液中的有价组分进行分离及回收,各组分分离彻底,并能够实现再次利用,所得铜产品纯度高,可以达到99%以上,利用价值高;(1) According to the composition characteristics of the etching waste liquid, the method described in the embodiment of the present application adopts the operation of nanofiltration, evaporation and electrolysis to separate and recycle the valuable components in the etching waste liquid, and each component is completely separated, and It can be reused, and the obtained copper product has high purity, which can reach more than 99%, and has high utilization value;
(2)本申请实施例所述方法操作简单,成本较低,能够适用于复杂组分废液的回收处理,无二次污染。(2) The method described in the embodiment of the present application is simple in operation and low in cost, and can be applied to the recovery and treatment of complex component waste liquid without secondary pollution.
在阅读并理解了附图和详细描述后,可以明白其他方面。Other aspects will be apparent to others upon reading and understanding the drawings and detailed description.
附图说明Description of drawings
附图用来提供对本文技术方案的进一步理解,并且构成说明书的一部分,与本申请的实施例一起用于解释本文的技术方案,并不构成对本文技术方案的限制。The accompanying drawings are used to provide a further understanding of the technical solutions herein, and constitute a part of the description, and are used together with the embodiments of the application to explain the technical solutions herein, and do not constitute limitations to the technical solutions herein.
图1是本申请实施例1提供的酸性含铜含铵蚀刻废液回收利用的方法的工艺流程图。Figure 1 is a process flow diagram of the method for recycling acidic copper-containing ammonium-containing etching waste solution provided in Example 1 of the present application.
具体实施方式Detailed ways
为更好地说明本申请,便于理解本申请的技术方案,下面对本申请进一步详细说明。但下述的实施例仅是本申请的简易例子,并不代表或限制本申请的权利保护范围,本申请保护范围以权利要求书为准。In order to better illustrate the present application and facilitate the understanding of the technical solutions of the present application, the present application is further described in detail below. However, the following embodiments are only simple examples of the present application, and do not represent or limit the protection scope of the present application, and the protection scope of the present application shall be determined by the claims.
本申请具体实施方式部分提供了一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法包括以下步骤:The specific embodiment part of the present application provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
(1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,得到透过液和截留液;(1) Carrying out nanofiltration treatment to the acidic copper-containing ammonium-containing etching waste liquid to be treated to obtain permeate and retentate;
(2)将步骤(1)得到的截留液与硫酸混合后进行蒸发处理,得到蒸发母液;(2) carry out evaporation treatment after the retentate obtained in step (1) is mixed with sulfuric acid, obtain evaporation mother liquor;
(3)将步骤(2)得到的蒸发母液进行电解,得到铜单质。(3) Electrolyzing the evaporated mother liquor obtained in step (2) to obtain simple copper.
以下为本申请典型但非限制性实施例:The following are typical but non-limiting examples of the application:
实施例1:Example 1:
本实施例提供了一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法的工艺流程图如图1所示,包括以下步骤:This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid. The process flow diagram of the method is shown in Figure 1, including the following steps:
(1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,所述酸性含铜含铵蚀刻废液的来源为线路板蚀刻行业,其组成包括氯化铜、氯化铵和氯化氢,其中铜的浓度为5wt%,pH值为3,所述纳滤处理的压力为1.5MPa,所用纳滤膜的孔径为2nm,得到透过液和截留液,所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵;(1) The acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment, and the source of the acidic copper-containing ammonium-containing etching waste liquid is the circuit board etching industry, and its composition includes copper chloride, ammonium chloride and hydrogen chloride, Wherein the concentration of copper is 5wt%, and the pH value is 3, and the pressure of described nanofiltration treatment is 1.5MPa, and the aperture of nanofiltration membrane used is 2nm, obtains permeate and retentate, and the main composition of described retentate comprises chlorine Copper chloride, the main composition of the permeated liquid includes ammonium chloride;
(2)将步骤(1)得到的截留液与硫酸混合,所述截留液与硫酸的体积比为0.5:1,所述硫酸的浓度为10wt%,然后进行蒸发处理,所述蒸发处理的温度为100℃,所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸,所 述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的20%,得到蒸发母液,所述蒸发母液的组成包括硫酸铜;所述盐酸和步骤(1)得到的透过液混合用于调配蚀刻液;(2) the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.5:1, the concentration of the sulfuric acid is 10wt%, and then evaporated, the temperature of the evaporated is 100°C, the evaporation treatment evaporates the hydrogen chloride in the mixed solution, absorbs it with water to obtain hydrochloric acid, and the end point of the evaporation treatment is: the volume of the evaporated mother liquor is 20% of the volume of the mixed solution of the retentate and sulfuric acid, and the evaporated mother liquor is obtained. The composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
(3)将步骤(2)得到的蒸发母液进行电解,所述电解的电流密度为500A/dm 2,电解的温度为30℃,电解后阴极上析出铜单质,溶液变为硫酸,所述硫酸返回步骤(2)与截留液混合;所述铜单质作为阳极再次进行电解,以电子级硫酸为电解液,电解的电流密度为600A/dm 2,温度为40℃,得到硫酸铜电镀液。 (3) Electrolyze the evaporated mother liquor obtained in step (2), the current density of the electrolysis is 500A/dm 2 , the temperature of the electrolysis is 30°C, after the electrolysis, the copper element is precipitated on the cathode, and the solution becomes sulfuric acid, and the sulfuric acid Go back to step (2) and mix with the retained solution; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 600A/dm 2 , and the temperature is 40°C to obtain a copper sulfate electroplating solution.
本实施例中,经过上述组合工艺进行蚀刻废液的回收利用,废液中组分分离彻底,所得铜产品纯度较高,可以达到99.5%。In this embodiment, the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.5%.
实施例2:Example 2:
本实施例提供了一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法包括以下步骤:This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
(1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,所述酸性含铜含铵蚀刻废液的来源为线路板蚀刻行业,其组成包括氯化铜、氯化铵和氯化氢,其中铜的浓度为1wt%,pH值为6,所述纳滤处理的压力为2.5MPa,所用纳滤膜的孔径为1nm,得到透过液和截留液,所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵;(1) The acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment, and the source of the acidic copper-containing ammonium-containing etching waste liquid is the circuit board etching industry, and its composition includes copper chloride, ammonium chloride and hydrogen chloride, Wherein the concentration of copper is 1wt%, and the pH value is 6, and the pressure of described nanofiltration treatment is 2.5MPa, and the pore diameter of nanofiltration membrane used is 1nm, obtains permeate and retentate, and the main composition of described retentate comprises chlorine Copper chloride, the main composition of the permeated liquid includes ammonium chloride;
(2)将步骤(1)得到的截留液与硫酸混合,所述截留液与硫酸的体积比为1:1,所述硫酸的浓度为20wt%,然后进行蒸发处理,所述蒸发处理的温度为110℃,所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸,所述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的10%,得到蒸发母液,所述蒸发母液的组成包括硫酸铜;所述盐酸和步骤(1)得到的透过液混合用于调配蚀刻液;(2) the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 1:1, the concentration of the sulfuric acid is 20wt%, and then evaporated, the temperature of the evaporated It is 110 ℃, and the hydrogen chloride in the mixed solution is evaporated by the evaporation treatment, and absorbed by water to obtain hydrochloric acid. The end point of the evaporation treatment is: the volume of the evaporated mother liquor is 10% of the volume of the mixed solution of the retained liquid and sulfuric acid, and the evaporated mother liquor is obtained. The composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
(3)将步骤(2)得到的蒸发母液进行电解,所述电解的电流密度为1000A/dm 2,电解的温度为20℃,电解后阴极上析出铜单质,溶液变为硫酸,所述硫酸返回步骤(2)与截留液混合;所述铜单质作为阳极再次进行电解,以电子级硫酸为电解液,电解的电流密度为800A/dm 2,温度为30℃,得到硫酸铜电镀液。 (3) Electrolyze the evaporated mother liquor obtained in step (2), the current density of the electrolysis is 1000A/dm 2 , the temperature of the electrolysis is 20°C, after the electrolysis, the copper element is precipitated on the cathode, and the solution becomes sulfuric acid, and the sulfuric acid Return to step (2) and mix with the retentate; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 800A/dm 2 , and the temperature is 30°C to obtain a copper sulfate electroplating solution.
本实施例中,经过上述组合工艺进行蚀刻废液的回收利用,废液中组分分离彻底,所得铜产品纯度较高,可以达到99.2%。In this embodiment, the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.2%.
实施例3:Example 3:
本实施例提供了一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法包括以下步骤:This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
(1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,所述酸性含铜含铵蚀刻废液的来源为线路板蚀刻行业,其组成包括氯化铜、氯化铵和氯化氢,其中铜的浓度为8wt%,pH值为1,所述纳滤处理的压力为0.5MPa,所用纳滤膜的孔径为3nm,得到透过液和截留液,所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵;(1) The acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment, and the source of the acidic copper-containing ammonium-containing etching waste liquid is the circuit board etching industry, and its composition includes copper chloride, ammonium chloride and hydrogen chloride, Wherein the concentration of copper is 8wt%, and the pH value is 1, and the pressure of described nanofiltration treatment is 0.5MPa, and the aperture of nanofiltration membrane used is 3nm, obtains permeate and retentate, and the main composition of described retentate comprises chlorine Copper chloride, the main composition of the permeated liquid includes ammonium chloride;
(2)将步骤(1)得到的截留液与硫酸混合,所述截留液与硫酸的体积比为0.1:1,所述硫酸的浓度为5wt%,然后进行蒸发处理,所述蒸发处理的温度为120℃,所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸,所述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的30%,得到蒸发母液,所述蒸发母液的组成包括硫酸铜;所述盐酸和步骤(1)得到的透过液混合用于调配蚀刻液;(2) the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.1:1, the concentration of the sulfuric acid is 5wt%, and then evaporated, the temperature of the evaporated is 120°C, the evaporation treatment evaporates the hydrogen chloride in the mixed solution, absorbs it with water to obtain hydrochloric acid, and the end point of the evaporation treatment is: the volume of the evaporated mother liquor is 30% of the volume of the mixed solution of the retentate and sulfuric acid, and the evaporated mother liquor is obtained. The composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
(3)将步骤(2)得到的蒸发母液进行电解,所述电解的电流密度为200A/dm 2,电解的温度为50℃,电解后阴极上析出铜单质,溶液变为硫酸,所述硫酸返回步骤(2)与截留液混合;所述铜单质作为阳极再次进行电解,以电子级硫酸为电解液,电解的电流密度为500A/dm 2,温度为60℃,得到硫酸铜电镀液。 (3) The evaporated mother liquor obtained in step (2) is electrolyzed, the current density of the electrolysis is 200A/dm 2 , the temperature of the electrolysis is 50°C, copper is precipitated on the cathode after the electrolysis, and the solution becomes sulfuric acid, and the sulfuric acid Go back to step (2) and mix with the retained solution; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 500A/dm 2 , and the temperature is 60°C to obtain a copper sulfate electroplating solution.
本实施例中,经过上述组合工艺进行蚀刻废液的回收利用,废液中组分分离彻底,所得铜产品纯度较高,可以达到99.4%。In this embodiment, the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.4%.
实施例4:Example 4:
本实施例提供了一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法包括以下步骤:This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
(1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,所述酸性含铜含铵蚀刻废液的来源为含铜合金表面加工行业,其组成包括氯化铜、氯化铵和氯化氢, 其中铜的浓度为3wt%,pH值为4,所述纳滤处理的压力为2.0MPa,所用纳滤膜的孔径为1.5nm,得到透过液和截留液,所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵;(1) The acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment. The source of the acidic copper-containing ammonium-containing etching waste liquid is the copper-containing alloy surface processing industry, and its composition includes copper chloride, ammonium chloride and Hydrogen chloride, wherein the concentration of copper is 3wt%, the pH value is 4, the pressure of the nanofiltration treatment is 2.0MPa, the aperture of the nanofiltration membrane used is 1.5nm, obtains permeate and retentate, the main content of the retentate is The composition includes copper chloride, and the main composition of the permeated liquid includes ammonium chloride;
(2)将步骤(1)得到的截留液与硫酸混合,所述截留液与硫酸的体积比为0.75:1,所述硫酸的浓度为15wt%,然后进行蒸发处理,所述蒸发处理的温度为95℃,所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸,所述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的25%,得到蒸发母液,所述蒸发母液的组成包括硫酸铜;所述盐酸和步骤(1)得到的透过液混合用于调配蚀刻液;(2) the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.75:1, the concentration of the sulfuric acid is 15wt%, and then evaporated, the temperature of the evaporated is 95°C, the evaporation treatment evaporates the hydrogen chloride in the mixed solution, and absorbs it with water to obtain hydrochloric acid. The end point of the evaporation treatment is: the volume of the evaporated mother liquor is 25% of the volume of the mixed solution of the retentate and sulfuric acid, and the evaporated mother liquor is obtained. The composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
(3)将步骤(2)得到的蒸发母液进行电解,所述电解的电流密度为750A/dm 2,电解的温度为35℃,电解后阴极上析出铜单质,溶液变为硫酸,所述硫酸返回步骤(2)与截留液混合;所述铜单质作为阳极再次进行电解,以电子级硫酸为电解液,电解的电流密度为550A/dm 2,温度为45℃,得到硫酸铜电镀液。 (3) The evaporated mother liquor obtained in step (2) is electrolyzed, the current density of the electrolysis is 750A/dm 2 , the temperature of the electrolysis is 35°C, copper is precipitated on the cathode after electrolysis, and the solution becomes sulfuric acid, and the sulfuric acid Go back to step (2) and mix with the retained solution; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 550A/dm 2 , and the temperature is 45°C to obtain a copper sulfate electroplating solution.
本实施例中,经过上述组合工艺进行蚀刻废液的回收利用,废液中组分分离彻底,所得铜产品纯度较高,可以达到99.2%。In this embodiment, the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.2%.
实施例5:Example 5:
本实施例提供了一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法包括以下步骤:This embodiment provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid, the method comprising the following steps:
(1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,所述酸性含铜含铵蚀刻废液的来源为含铜合金表面加工行业,其组成包括氯化铜、氯化铵和氯化氢,其中铜的浓度为6wt%,pH值为2,所述纳滤处理的压力为1.0MPa,所用纳滤膜的孔径为2nm,得到透过液和截留液,所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵;(1) The acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment. The source of the acidic copper-containing ammonium-containing etching waste liquid is the copper-containing alloy surface processing industry, and its composition includes copper chloride, ammonium chloride and Hydrogen chloride, wherein the concentration of copper is 6wt%, the pH value is 2, the pressure of the nanofiltration treatment is 1.0MPa, the aperture of the nanofiltration membrane used is 2nm, and the permeate and the retentate are obtained, and the main components of the retentate are Including copper chloride, the main component of the permeated liquid includes ammonium chloride;
(2)将步骤(1)得到的截留液与硫酸混合,所述截留液与硫酸的体积比为0.3:1,所述硫酸的浓度为8wt%,然后进行蒸发处理,所述蒸发处理的温度为105℃,所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸,所述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的15%,得到蒸发母液,所述蒸发母液的组成包括硫酸铜;所述盐酸和步骤(1)得到的透过 液混合用于调配蚀刻液;(2) the retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.3:1, the concentration of the sulfuric acid is 8wt%, and then evaporated, the temperature of the evaporated is 105°C, the evaporation treatment evaporates the hydrogen chloride in the mixed solution, and absorbs it with water to obtain hydrochloric acid. The end point of the evaporation treatment is: the volume of the evaporated mother liquor is 15% of the volume of the mixed solution of the retentate and sulfuric acid, and the evaporated mother liquor is obtained. The composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid is mixed with the permeated liquid obtained in step (1) to prepare the etching solution;
(3)将步骤(2)得到的蒸发母液进行电解,所述电解的电流密度为400A/dm 2,电解的温度为40℃,电解后阴极上析出铜单质,溶液变为硫酸,所述硫酸返回步骤(2)与截留液混合;所述铜单质作为阳极再次进行电解,以电子级硫酸为电解液,电解的电流密度为700A/dm 2,温度为50℃,得到硫酸铜电镀液。 (3) The evaporated mother liquor obtained in step (2) is electrolyzed, the current density of the electrolysis is 400A/dm 2 , the temperature of the electrolysis is 40°C, copper is precipitated on the cathode after electrolysis, and the solution becomes sulfuric acid, and the sulfuric acid Go back to step (2) and mix with the retained solution; the copper element is used as the anode for electrolysis again, using electronic grade sulfuric acid as the electrolyte, the electrolysis current density is 700A/dm 2 , and the temperature is 50°C to obtain a copper sulfate electroplating solution.
本实施例中,经过上述组合工艺进行蚀刻废液的回收利用,废液中组分分离彻底,所得铜产品纯度较高,可以达到99.1%。In this embodiment, the waste etching liquid is recycled through the above combination process, the components in the waste liquid are completely separated, and the purity of the obtained copper product is high, which can reach 99.1%.
对比例1:Comparative example 1:
本对比例提供了一种酸性含铜含铵蚀刻废液回收利用的方法,所述方法参照实施例1中的方法,区别仅在于:不包括步骤(1)的操作。This comparative example provides a method for recycling acidic copper-containing ammonium-containing etching waste liquid. The method refers to the method in Example 1, the only difference being that the operation of step (1) is not included.
本对比例中,由于蚀刻废液未进行纳滤处理,其中的铵根离子未能提前分离出去,此时的酸性废液直接蒸发,使得蒸发母液中含有大量硫酸铵盐,盐分浓度过高造成无法正常电解。In this comparative example, since the etching waste liquid was not subjected to nanofiltration treatment, the ammonium ions in it could not be separated in advance. At this time, the acidic waste liquid was directly evaporated, so that the evaporated mother liquid contained a large amount of ammonium sulfate, and the salt concentration was too high to cause Cannot be electrolyzed normally.
综合上述实施例和对比例可以看出,本申请所述方法根据蚀刻废液的组成特性,依次采用纳滤、蒸发及电解的操作将蚀刻废液中的有价组分进行分离及回收,各组分分离彻底,并能够实现再次利用,所得铜产品纯度高,可以达到99%以上,利用价值高;所述方法操作简单,成本较低,能够适用于复杂组分废液的回收处理,无二次污染。Based on the above examples and comparative examples, it can be seen that according to the composition characteristics of the etching waste liquid, the method described in the present application sequentially adopts the operations of nanofiltration, evaporation and electrolysis to separate and recycle the valuable components in the etching waste liquid. The components are completely separated and can be reused. The obtained copper product has high purity, which can reach more than 99%, and has high utilization value. Secondary pollution.
本申请通过上述实施例来说明本申请的详细方法,但本申请并不局限于上述详细方法,即不意味着本申请必须依赖上述详细方法才能实施。所属技术领域的技术人员应该明了,对本申请的任何改进,对本申请方法的等效替换及辅助步骤的添加、具体方式的选择等,均落在本申请的保护范围和公开范围之内。The present application illustrates the detailed method of the present application through the above-mentioned embodiments, but the present application is not limited to the above-mentioned detailed method, that is, it does not mean that the present application must rely on the above-mentioned detailed method to be implemented. Those skilled in the art should understand that any improvement to the present application, equivalent replacement of the method of the present application, addition of auxiliary steps, selection of specific methods, etc., all fall within the scope of protection and disclosure of the present application.

Claims (13)

  1. 一种酸性含铜含铵蚀刻废液回收利用的方法,其包括以下步骤:A method for recycling acidic copper-containing ammonium-containing etching waste liquid, comprising the following steps:
    (1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,得到透过液和截留液;(1) Carrying out nanofiltration treatment to the acidic copper-containing ammonium-containing etching waste liquid to be treated to obtain permeate and retentate;
    (2)将步骤(1)得到的截留液与硫酸混合后进行蒸发处理,得到蒸发母液;(2) carry out evaporation treatment after the retentate obtained in step (1) is mixed with sulfuric acid, obtain evaporation mother liquor;
    (3)将步骤(2)得到的蒸发母液进行电解,得到铜单质。(3) Electrolyzing the evaporated mother liquor obtained in step (2) to obtain simple copper.
  2. 根据权利要求1所述的方法,其中,步骤(1)所述酸性含铜含铵蚀刻废液的来源包括线路板蚀刻行业和/或含铜合金表面加工行业。The method according to claim 1, wherein the source of the acidic copper-containing ammonium-containing etching waste liquid in step (1) includes circuit board etching industry and/or copper-containing alloy surface processing industry.
  3. 根据权利要求1所述的方法,其中,步骤(1)所述酸性含铜含铵蚀刻废液的组成包括氯化铜、氯化铵和氯化氢。The method according to claim 1, wherein the composition of the acidic copper-containing ammonium-containing etching waste solution in step (1) comprises copper chloride, ammonium chloride and hydrogen chloride.
  4. 根据权利要求1所述的方法,其中,步骤(1)所述酸性含铜含铵蚀刻废液中铜的浓度为1~8wt%。The method according to claim 1, wherein the concentration of copper in the acidic copper-containing ammonium-containing etching waste solution in step (1) is 1-8 wt%.
  5. 根据权利要求1所述的方法,其中,步骤(1)所述酸性含铜含铵蚀刻废液的pH值为1~6。The method according to claim 1, wherein the pH value of the acid copper-containing ammonium-containing etching waste solution in step (1) is 1-6.
  6. 根据权利要求1-5任一项所述的方法,其中,步骤(1)所述纳滤处理的压力为0.5~2.5MPa;The method according to any one of claims 1-5, wherein the pressure of the nanofiltration treatment in step (1) is 0.5-2.5 MPa;
    优选地,步骤(1)所述纳滤处理所用纳滤膜的孔径为1~3nm。Preferably, the pore size of the nanofiltration membrane used in the nanofiltration treatment in step (1) is 1-3 nm.
  7. 根据权利要求1-6任一项所述的方法,其中,步骤(1)所述纳滤处理后,蚀刻废液中的铜离子被截留下来;The method according to any one of claims 1-6, wherein, after the nanofiltration treatment in step (1), the copper ions in the etching waste liquid are intercepted;
    优选地,步骤(1)所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵。Preferably, the main composition of the retentate in step (1) includes copper chloride, and the main composition of the permeate includes ammonium chloride.
  8. 根据权利要求1-7任一项所述的方法,其中,步骤(2)所述截留液与硫酸的体积比为0.1~1;The method according to any one of claims 1-7, wherein the volume ratio of the retentate in step (2) to sulfuric acid is 0.1 to 1;
    优选地,步骤(2)所述硫酸的浓度为5~20wt%。Preferably, the concentration of sulfuric acid in step (2) is 5-20wt%.
  9. 根据权利要求1-8任一项所述的方法,其中,步骤(2)所述蒸发处理的温度为95~120℃;The method according to any one of claims 1-8, wherein the temperature of the evaporation treatment in step (2) is 95-120°C;
    优选地,步骤(2)所述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的10~30%;Preferably, the end point of the evaporation treatment in step (2) is: the volume of the evaporated mother liquor is 10% to 30% of the volume of the mixed liquid of the retained liquid and sulfuric acid;
    优选地,步骤(2)所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸;Preferably, the evaporation treatment in step (2) evaporates the hydrogen chloride in the mixed solution, and absorbs it with water to obtain hydrochloric acid;
    优选地,步骤(2)所述蒸发母液的组成包括硫酸铜。Preferably, the composition of the evaporation mother liquor in step (2) includes copper sulfate.
  10. 根据权利要求1-9任一项所述的方法,其中,步骤(1)得到的透过液和步骤(2)得到的盐酸混合用于调配蚀刻液。The method according to any one of claims 1-9, wherein the permeate obtained in step (1) is mixed with the hydrochloric acid obtained in step (2) to prepare an etching solution.
  11. 根据权利要求1-10任一项所述的方法,其中,步骤(3)所述电解的电流密度为200~1000A/dm 2The method according to any one of claims 1-10, wherein the current density of the electrolysis in step (3) is 200 to 1000A/dm 2 ;
    优选地,步骤(3)所述电解的温度为20~50℃;Preferably, the electrolysis temperature in step (3) is 20-50°C;
    优选地,步骤(3)所述电解后阴极上析出铜单质;Preferably, copper elemental substance is precipitated on the cathode after the electrolysis in step (3);
    优选地,步骤(3)所述电解得到硫酸,所述硫酸返回步骤(2)与截留液混合。Preferably, sulfuric acid is obtained by electrolysis in step (3), and the sulfuric acid is returned to step (2) to be mixed with the retentate.
  12. 根据权利要求1-11任一项所述的方法,其中,步骤(3)所述铜单质作为阳极再次进行电解,以硫酸为电解液,得到硫酸铜电镀液;The method according to any one of claims 1-11, wherein, the copper element described in step (3) is electrolyzed again as an anode, and sulfuric acid is used as an electrolyte to obtain a copper sulfate electroplating solution;
    优选地,所述硫酸为电子级硫酸;Preferably, the sulfuric acid is electronic grade sulfuric acid;
    优选地,所述电解的电流密度为500~800A/dm 2Preferably, the current density of the electrolysis is 500-800A/dm 2 ;
    优选地,所述电解的温度为30~60℃。Preferably, the temperature of the electrolysis is 30-60°C.
  13. 根据权利要求1-12任一项所述的方法,其包括以下步骤:The method according to any one of claims 1-12, comprising the steps of:
    (1)将待处理酸性含铜含铵蚀刻废液进行纳滤处理,所述酸性含铜含铵蚀刻废液的来源包括线路板蚀刻行业和/或含铜合金表面加工行业,其组成包括氯化铜、氯化铵和氯化氢,其中铜的浓度为1~8wt%,pH值为1~6,所述纳滤处理的压力为0.5~2.5MPa,所用纳滤膜的孔径为1~3nm,得到透过液和截留液,所述截留液的主要组成包括氯化铜,所述透过液的主要组成包括氯化铵;(1) The acidic copper-containing ammonium-containing etching waste liquid to be treated is subjected to nanofiltration treatment. The source of the acidic copper-containing ammonium-containing etching waste liquid includes the circuit board etching industry and/or the copper-containing alloy surface processing industry, and its composition includes chlorine Copper chloride, ammonium chloride and hydrogen chloride, wherein the concentration of copper is 1-8wt%, the pH value is 1-6, the pressure of the nanofiltration treatment is 0.5-2.5MPa, and the aperture of the nanofiltration membrane used is 1-3nm, Obtain permeate and retentate, the main composition of described retentate comprises cupric chloride, the main composition of described permeate comprises ammonium chloride;
    (2)将步骤(1)得到的截留液与硫酸混合,所述截留液与硫酸的体积比为0.1~1,所述硫酸的浓度为5~20wt%,然后进行蒸发处理,所述蒸发处理的温度为95~120℃,所述蒸发处理将混合液中的氯化氢蒸发出来,用水吸收得到盐酸,所述蒸发处理的终点为:蒸发母液的体积为截留液与硫酸混合液体积的10~30%,得到蒸发母液,所述蒸发母液的组成包括硫酸铜;所述盐酸和步骤(1)得到的透过液混合用于调配蚀刻液;(2) The retentate obtained in step (1) is mixed with sulfuric acid, the volume ratio of the retentate to sulfuric acid is 0.1 to 1, the concentration of the sulfuric acid is 5 to 20 wt%, and then evaporated, the evaporated The temperature of the evaporation treatment is 95-120°C. The hydrogen chloride in the mixed solution is evaporated in the evaporation treatment, and hydrochloric acid is obtained by absorbing it with water. The end point of the evaporation treatment is: the volume of the evaporated mother liquor is 10-30 %, to obtain the evaporated mother liquor, the composition of the evaporated mother liquor includes copper sulfate; the hydrochloric acid and the permeated liquid obtained in step (1) are mixed for preparing the etching solution;
    (3)将步骤(2)得到的蒸发母液进行电解,所述电解的电流密度为200~1000A/dm 2,电解的温度为20~50℃,电解后阴极上析出铜单质,溶液变为硫酸,所述硫酸返回步骤(2)与截留液混合;所述铜单质作为阳极再次进行电解,以电子级硫酸为电解液,得到硫酸铜电镀液。 (3) Electrolyzing the evaporated mother liquor obtained in step (2), the current density of the electrolysis is 200-1000A/dm 2 , the temperature of the electrolysis is 20-50°C, after the electrolysis, the copper element is precipitated on the cathode, and the solution becomes sulfuric acid , the sulfuric acid returns to step (2) and is mixed with the retained solution; the copper element is used as an anode for electrolysis again, and the electronic grade sulfuric acid is used as an electrolyte to obtain a copper sulfate electroplating solution.
PCT/CN2022/092517 2022-03-03 2022-05-12 Method for recycling acidic copper-containing and ammonium-containing waste etching solution WO2023165021A1 (en)

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