WO2023163306A1 - Heat generating carrier module assembly, and heater system, harmful gas treatment system, and fine particle treatment system comprising same - Google Patents

Heat generating carrier module assembly, and heater system, harmful gas treatment system, and fine particle treatment system comprising same Download PDF

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Publication number
WO2023163306A1
WO2023163306A1 PCT/KR2022/014536 KR2022014536W WO2023163306A1 WO 2023163306 A1 WO2023163306 A1 WO 2023163306A1 KR 2022014536 W KR2022014536 W KR 2022014536W WO 2023163306 A1 WO2023163306 A1 WO 2023163306A1
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WO
WIPO (PCT)
Prior art keywords
carrier module
module assembly
carrier
heating
carriers
Prior art date
Application number
PCT/KR2022/014536
Other languages
French (fr)
Korean (ko)
Inventor
최준환
김기영
서기식
Original Assignee
한국재료연구원
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Publication of WO2023163306A1 publication Critical patent/WO2023163306A1/en

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    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/20Heating elements having extended surface area substantially in a two-dimensional plane, e.g. plate-heater
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/06Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with moving adsorbents, e.g. rotating beds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/061Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating
    • F23G7/063Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases with supplementary heating electric heating
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F23COMBUSTION APPARATUS; COMBUSTION PROCESSES
    • F23GCREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
    • F23G7/00Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
    • F23G7/06Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
    • F23G7/07Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/017Manufacturing methods or apparatus for heaters
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022Heaters specially adapted for heating gaseous material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B2203/00Aspects relating to Ohmic resistive heating covered by group H05B3/00
    • H05B2203/022Heaters specially adapted for heating gaseous material
    • H05B2203/024Heaters using beehive flow through structures

Definitions

  • the present invention relates to a heating carrier module assembly and a heater system including the same, a harmful gas treatment system, and a fine particle treatment system, and more particularly, a plurality of heating carriers are stacked horizontally and vertically to form a large area. It relates to a heating carrier module assembly comprising a carrier module to be used, a heater system including the same, a harmful gas treatment system, and a fine particle treatment system.
  • the heating support has the characteristics of being heated to a predetermined temperature by its own electrical resistance when electricity is applied, the characteristics of being formed as a porous body and supporting various catalytic materials, and the harmful gas substances contained in the air passing through the through-channel. However, it can be used in various fields by using the characteristics that can collect fine particles.
  • it is used in a heater system that discharges warm air using self-heating, or is used in a harmful gas treatment system that decomposes harmful gas substances collected in a through-channel using a catalyst material supported therein and a catalytic reaction by self-heating.
  • a harmful gas treatment system that decomposes harmful gas substances collected in a through-channel using a catalyst material supported therein and a catalytic reaction by self-heating.
  • it can be used in a wide variety of fields, such as being used in a fine particle treatment system that burns and treats fine particles collected on the inner wall of a through channel formed of a porous body by self-heating.
  • the present invention is to solve various problems, including the above problems, by using a contact terminal having an elastic structure, to prevent poor contact between a carrier and a contact terminal, and to prevent a gap between the carrier and the contact terminal.
  • An object of the present invention is to provide a heating carrier module assembly that can be sealed to prevent air leakage, a heater system including the same, a harmful gas treatment system, and a fine particle treatment system.
  • these tasks are illustrative, and the scope of the present invention is not limited thereby.
  • a heating carrier module assembly includes a carrier module, which is a heating element capable of being heated by electrical resistance, and is formed by stacking carriers having one or more through channels formed therein in at least one of a horizontal direction and a vertical direction; and contact terminals selectively installed between carriers adjacent to each other in the horizontal direction or the vertical direction so that each carrier can be energized with each other inside the carrier module, wherein the contact terminals are It can be installed to be elastically compressed between the carriers.
  • a carrier module which is a heating element capable of being heated by electrical resistance, and is formed by stacking carriers having one or more through channels formed therein in at least one of a horizontal direction and a vertical direction; and contact terminals selectively installed between carriers adjacent to each other in the horizontal direction or the vertical direction so that each carrier can be energized with each other inside the carrier module, wherein the contact terminals are It can be installed to be elastically compressed between the carriers.
  • the carrier may have a honeycomb-shaped channel structure formed therein by perforating a plurality of through channels parallel to each other so that air can pass therethrough.
  • the contact terminal may be formed in any one of an S-shape, an L-shape, and a zigzag shape as a whole.
  • the contact terminal extends in a straight line shape based on the cross section and is formed in a horizontal direction so as to increase the contact area with each carrier, and is formed between the raising member and the lowering member.
  • a connecting horizontal member may be formed.
  • the rising member in the contact terminal, extends in a convex arc shape or a concave arc shape based on a cross section and is formed to be inclined upward, and the descending member is formed in a convex arc shape or a concave arc shape. It may be extended and inclined downward opposite to the rising member.
  • the contact terminal extends in a straight line shape based on the cross section and is formed in a horizontal direction so as to increase the contact area with each carrier, and is formed between the raising member and the lowering member.
  • a connecting horizontal member may be formed.
  • a heater system includes a heating carrier module assembly; and a blowing fan installed at the front or rear of the heating carrier module assembly based on an inflow direction of the air flowing into the heating carrier module assembly to generate a flow of air inside the heating carrier module assembly.
  • the air passing through the plurality of through channels of each carrier is heated and discharged as warm air, so that each carrier has a predetermined value by its own electrical resistance. It can be heated to temperature.
  • a noxious gas treatment system includes a heating carrier module assembly, wherein the heating carrier module assembly is capable of treating the noxious gas included in the air flowing into the heating carrier module assembly through the plurality of penetrations of each carrier.
  • a catalyst coating layer formed by coating an inner wall of the channel with a catalyst material that promotes the decomposition of the noxious gas; may be further included.
  • each carrier when the concentration of the noxious gas adsorbed in the plurality of through channels of each carrier increases, each carrier generates a predetermined value by its own electrical resistance.
  • the adsorbed harmful gas may be desorbed and decomposed by being heated at a temperature.
  • a microparticle treatment system includes a heating carrier module assembly, wherein each carrier of the heating carrier module assembly is formed of a porous body having a plurality of pores so as to function as a heating filter, and the heating carrier module assembly Of the plurality of through channels formed in each of the carriers, some of the through channels have rear ends plugged by a filler based on the inflow direction of air flowing into the heating carrier module assembly, and the remaining through channels have a front end An end may be plugged by the filler material.
  • the heat generating carrier module assembly is configured to treat the fine particles, harmful gases, and oil vapor contained in the air flowing into the heat generating carrier module assembly at a low temperature.
  • a catalyst coating layer formed by coating an inner wall of the through channel with a catalyst material that promotes decomposition of the fine particles, the harmful gas, and the oil vapor may be further included.
  • contact failure between the carrier and the contact terminal is prevented by using the contact terminal having an elastic structure, thereby facilitating conduction between the carriers adjacent to each other, and It is sealed so that there is no gap between the contact terminals, and air leakage between adjacent carriers can be easily prevented.
  • the contact terminals between carriers adjacent to each other in the horizontal or vertical direction, the flow direction of the current within the heating carrier module assembly is facilitated so as to be energized in various forms such as series, parallel, or a combination of series and parallel. can be controlled
  • the heating carrier module assembly when used as a heater system, heating efficiency is improved, and when used as a harmful gas treatment system or a fine particle treatment system, the heat generating carrier module has the effect of improving the treatment efficiency of harmful gases or fine particles.
  • An assembly and a heater system including the assembly, a harmful gas treatment system, and a fine particle treatment system may be implemented.
  • the scope of the present invention is not limited by these effects.
  • FIG. 2 is a perspective view schematically illustrating a portion of a carrier module of the heating carrier module assembly of FIG. 1 .
  • 3 and 4 are cross-sectional views schematically showing front and plane views of the carrier module of FIG. 2 .
  • FIG. 12 is a cross-sectional view schematically illustrating another embodiment of the carrier module of FIG. 2 functioning as a heating filter.
  • FIG. 1 is a cross-sectional view schematically showing the front of a heating carrier module assembly 100 according to an embodiment of the present invention
  • FIG. 2 is a schematic view of a part of the carrier module 10 of the heating carrier module assembly 100 of FIG.
  • FIGS. 3 and 4 are cross-sectional views schematically showing the front and plane of the carrier module 10 of FIG. 2
  • 9 and 10 are cross-sectional views schematically showing various embodiments of the installation of the contact terminal 20 in the heating carrier module assembly 100 of FIG. 1
  • FIG. 11 is the heating carrier module assembly 100 of FIG. is a schematic cross-sectional view of the heater system 1000 to which is applied
  • FIG. 12 is a cut-away cross-sectional view schematically showing another embodiment of the carrier module 10 of FIG. 2 functioning as a heating filter.
  • the heating carrier module assembly 100 includes a carrier module 10, a contact terminal 20, a laminated insulating material 30, An outer insulating material 40 and an outer canning 50 may be included.
  • the carrier module 10 may be formed in a large area by stacking a plurality of carriers 1 in a rectangular column shape in a plurality of rows in the horizontal direction and the vertical direction, and the plurality of carriers 1 may be stacked.
  • the number of hot water may be variously set according to the size of a device in which the carrier module 10 is installed.
  • the contact terminals 20 are installed to be elastically compressed between the carriers 1 adjacent to each other, so that the contact terminals 20 press both sides of the carriers 1 adjacent to each other by the elastic compressive force. By being installed, it is possible to prevent poor contact between the carrier 1 and the contact terminal 20, and to smoothly conduct electricity between the carriers 1 adjacent to each other.
  • the contact terminal 20 has the shape of the hills and valleys so that air does not pass between the carriers 1 adjacent to each other and is completely sealed (Sealing). 10) may be installed between adjacent carriers 1 extending in a direction perpendicular to the inflow direction of air flowing into the air.
  • the contact terminal 20 when the peaks and valleys of the contact terminal 20 extend in a direction parallel to the inflow direction of air flowing into the carrier module 10 and are installed between adjacent carriers 1, the contact terminal 20 As air escapes between the peaks and valleys, it may not be possible to seal between neighboring carriers 1 .
  • the carriers 1 adjacent to each other extend in a direction perpendicular to the inflow direction of the air flowing into the carrier module 10 so that the peaks and valleys of the contact terminals 20 are formed.
  • the contact terminal 20 serves as a shield to prevent air from escaping between the carriers 1 adjacent to each other.
  • the contact terminals 20 are installed in the form of pressing both sides of the carriers 1 adjacent to each other, thereby further increasing the sealing force between the carriers 1 adjacent to each other. there is.
  • the carrier module 10 facilitates installation of the contact terminal 20 by applying a conductive paste to the outer surface of each carrier 1 in contact with the contact terminal 20, and makes contact with the carrier 1. Energizing power between the terminals 20 may be increased, and sealing force may also be increased.
  • the contact terminal 20 when installing the contact terminal 20, the contact terminal 20 may be temporarily fixed to the outer surface of the carrier 1 due to the viscosity of the conductive paste applied to the outer surface of the carrier 1, By placing another carrier 1 next to it, it is possible to complete the installation of the contact terminal 20 between the carriers 1 adjacent to each other.
  • the conductive paste is a metal paste, which is a composite material in which metal powder, a binder, etc. are dispersed in a viscous and fluid resin solution, which facilitates the conduction between the carrier 1 and the contact terminal 20. It can be induced, and by completely filling the gap between the carrier 1 and the contact terminal 20, it can have an effect of further increasing the sealing force between the carriers 1 adjacent to each other.
  • the conductive paste various types of metal pastes may be applied.
  • silver paste containing silver (Ag) powder as a conductive material may be applied, and installed in an environment of 300 ° C to 400 ° C or less
  • a nickel paste containing nickel (Ni) powder as a conductive material may be applied.
  • the conductive paste is not necessarily limited to the above-described silver paste and the nickel paste, and various types of metal pastes containing various metals such as gold (Au), aluminum (Al), or lead (Pb) as a conductive material may be applied.
  • the contact terminal 20 installed between the carriers 1 adjacent to each other and energizing the carriers 1 has an elastic force like a spring, so that the shape of the cross section is the same as the lifting member 21 and the lowering member 21
  • the members 22 may be formed in a variety of shapes that are repeatedly arranged to form peaks and valleys.
  • the lifting member 21 extends in a straight line and is inclined upward with respect to the cross section, and the lowering member 22 extends in a straight line to raise the member. Contrary to (21), it may be formed inclined downward.
  • the contact terminal 20 extends in a straight line shape based on the cross section and is formed in a horizontal direction so as to increase the contact area with each carrier 1, and the lifting member 21 ) And a horizontal member 23 connecting between the lowering member 22 may be further formed.
  • the rising member 21 extends in a convex arc shape or a concave arc shape with respect to the cross section and is inclined upward, and the descending member 22 is convex. It extends in an arc shape or a concave arc shape and may be inclined downward opposite to the rising member 21 .
  • the contact area with each carrier 1 can be increased.
  • a horizontal member 23 extending in a straight line based on the cross section and formed in a horizontal direction and connecting between the lifting member 21 and the lowering member 22 may be further formed.
  • the contact terminal 20 is formed so that the cross section shape is formed such that the rising member 21 and the descending member 22 are repeatedly disposed to form a hill and valley shape, and have elastic force like a spring, so that they are adjacent to each other. It can be installed to be elastically compressed between the carriers (1).
  • the contact terminals 20 are installed to be elastically compressed between the carriers 1 adjacent to each other, so that the contact terminals 20 press both sides of the carriers 1 adjacent to each other by the elastic compressive force.
  • contact failure between the carrier 1 and the contact terminal 20 can be prevented, and current can be smoothly conducted between the carriers 1 adjacent to each other, and a gap is generated between the carrier 1 and the contact terminal 20. air leakage between adjacent carriers 1 can be prevented.
  • each carrier 1 can be energized in series, parallel, or a combination of series and parallel inside the carrier module 10 ( 1) can be selectively installed in between.
  • the contact terminals 20 may be installed only between carriers 1 adjacent to each other in the horizontal direction so that each row of carrier modules 10 may be connected in series.
  • each row of the carrier module 10 is independently connected in series, so that the same amount of current is supplied to each row of the carrier module 10 to generate heat at the same temperature, or different amounts of current are applied to each row. It may be possible to supply and control each heat to generate heat at different temperatures.
  • a laminated insulator 30 is installed between the carriers 1 on which the contact terminals 20 are not installed inside the carrier module 10 to insulate each carrier 1, and also the carrier module ( An outer insulating material 40 is installed to surround the outer surface of 10) to insulate the entire carrier module 10 from the outside.
  • the laminated insulator 30 and the outer insulator 40 may perform a thermal insulation function for smooth heat generation of the carrier module 10 in addition to the insulation function, and finally the outer metal outer shell to surround the outer insulator 40.
  • the canning 50 is formed so that the heating carrier module assembly 100 can be modularized.
  • the contact terminals 20 may be installed only between the carriers 1 adjacent to each other in the vertical direction so that each row of the carrier modules 10 is energized in parallel. As shown in FIG. 10, the contact terminals 20 are selectively installed between the carriers 1 adjacent to each other in the horizontal direction or the vertical direction, so that each carrier 1 is connected in series within the carrier module 10. It can be energized by a combination of and parallel.
  • the contact terminal 20 is selectively installed between the carriers 1 adjacent to each other in the horizontal or vertical direction inside the carrier module 10, so that each carrier 1 is in series, in parallel, or in series and parallel. It is configured to be energized in various forms, such as a combination of , so that the flow direction of current within the carrier module 10 can be controlled in various ways as needed. At this time, it is possible to supply the same amount of current to each connection group of the carrier connected in one group to generate heat at the same temperature, or to supply different amounts of current to each connection group to generate heat at different temperatures. Of course.
  • Such a heating carrier module assembly 100 can be utilized in a wide variety of fields.
  • the heating carrier module assembly 100 may be applied to the heater system 1000 .
  • the heater system 1000 is installed in the front or rear of the heating carrier module assembly 100 based on the inflow direction of the heating carrier module assembly 100 and the air flowing into the heating carrier module assembly 100 , It may be configured to include a blowing fan 200 that generates a flow of air inside the heating carrier module assembly 100.
  • the heating carrier module assembly 100 and the blowing fan 200 of the heater system 1000 may be formed as separate parts, and the air flow is communicated with each other by a flexible connection pipe 400 such as a corrugated pipe. can be connected
  • the heating carrier module assembly 100 receives current from the controller 300 so that the air passing through the plurality of through channels C of each carrier 1 is heated and discharged as warm air, and each carrier ( 1) can be heated to a predetermined temperature by its own electrical resistance.
  • the controller 300 is also electrically connected to the blowing fan 200 part, and can distribute and supply electricity of appropriate voltage and current to the heating carrier module assembly 100 part and the blowing fan 200 part, respectively.
  • the heating carrier module assembly 100 and the blowing fan 200 are separately formed as separate parts, but it is not necessarily limited to FIG. 11, and the heating carrier module assembly 100 and the blowing fan The fan 200 may be integrally formed as one part.
  • heating carrier module assembly 100 may be applied to a noxious gas treatment system.
  • the noxious gas treatment system includes a heating carrier module assembly 100, and the heating carrier module assembly 100 can treat harmful gases contained in air flowing into the heating carrier module assembly 100.
  • the heating carrier module assembly 100 may further include a catalyst coating layer formed by coating a catalyst material that promotes the decomposition of the harmful gas on the inner wall (Wall) of the plurality of through channels (C) of each carrier (1).
  • the noxious gas treatment system when installed in an environment where the flow rate of air exists, it does not include a separate blowing fan, and when installed in an environment where the flow rate of air does not exist, the system shown in FIG. Similar to the configuration of the above-described heater system 1000, it is installed in the front or rear of the heating carrier module assembly 100 based on the inflow direction of air flowing into the heating carrier module assembly 100, and the heating carrier module assembly 100 ) may further include a blowing fan generating an air flow therein.
  • the noxious gas contained in the air Components can be adsorbed, and each carrier 1 is heated to a predetermined temperature by its own electrical resistance, thereby decomposing and treating the noxious gas adsorbed by the catalytic reaction of the catalyst coating layer.
  • the harmful gases that can be treated through the harmful gas treatment system include volatile organic compounds, nitrogen oxides (NOx), odors, various hydrocarbons (C x H y ), carbon monoxide (CO), ozone and harmful radicals (hydroxide radicals, etc.), nitrous oxide (N 2 O), and greenhouse gases such as poly- & per-fluorinated compounds (PFC), and may further include pathogens and viruses.
  • heating carrier module assembly 100 may also be applied to a fine particle treatment system.
  • each carrier 1 of the heating carrier module assembly 100 when the heating carrier module assembly 100 is applied to the fine particle treatment system, each carrier 1 of the heating carrier module assembly 100, as shown in FIG. 12, can function as a heating filter, It is formed of a porous body having a plurality of pores, and among the plurality of through channels (C), some of the through channels have their rear ends relative to the inflow direction of the air flowing into the heating carrier module assembly 100 by the filler (P). It is plugged, and the remaining through channels can be plugged by the filler (P) at the front end.
  • each through channel may be alternately formed in a form in which a front end or a rear end is open.
  • air introduced into the through channel open at the front end can pass through the wall portion of the through channel formed of the porous body having a plurality of pores and escape through the through channel open at the rear end.
  • the fine particles contained in the air may be collected.
  • the main target microparticles collected in the heating carrier module assembly 100 functioning as a heat filter are various types of harmful microparticles such as oil vapor droplets, pathogens, viruses, carbon-containing microparticles, and organic matter-containing microparticles. can be the target.
  • each carrier 1 when the concentration of the fine particles filtered through the plurality of through channels C of each carrier 1 increases, each carrier 1 reaches a predetermined temperature by its own electrical resistance.
  • Decomposition treatment can be performed by heating and burning the collected microparticles.
  • the microparticle treatment system has the advantage of being able to process the microparticles without an additional heating device by burning the microparticles collected by using the self-heating-capable heating carrier module assembly 100 as a heating filter. can have
  • the fine particle treatment system is capable of treating the decomposition of oil vapor droplets and harmful gases contained in the air introduced into the heating carrier module assembly 100 at a low temperature, so that the heating carrier module assembly 100 is configured to each carrier 1 ) may further include a catalyst coating layer formed by coating an inner wall (Wall) of the plurality of through channels (C) with a catalyst material that promotes decomposition of the harmful component.
  • the composition and role of the catalyst coating layer may be the same as those of the above-described noxious gas treatment system. Therefore, detailed description is omitted.
  • the heating carrier module assembly 100 uses the contact terminal 20 having an elastic structure to prevent contact failure between the carrier 1 and the contact terminal 20, It is possible to smoothly conduct electricity between the carriers 1 adjacent to each other, and to prevent air leakage between the carriers 1 adjacent to each other by sealing so that no gap is generated between the carrier 1 and the contact terminal 20. there is.
  • the contact terminals 20 between carriers 1 adjacent to each other in the horizontal or vertical direction, the carriers 1 are energized in various forms such as series, parallel, or a combination of series and parallel, The flow direction of the current between the respective carriers 1 in the carrier module 10 may be controlled in various ways.
  • heating carrier module assembly 100 when used as the heater system 1000, heating efficiency is improved, and when used as the noxious gas treatment system or the fine particle treatment system, the harmful gas or the fine particles are treated. It can have the effect of improving efficiency.

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  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • General Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Combustion & Propulsion (AREA)
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  • General Chemical & Material Sciences (AREA)
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  • Exhaust Gas Treatment By Means Of Catalyst (AREA)
  • Disinfection, Sterilisation Or Deodorisation Of Air (AREA)
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Abstract

The present invention relates to a heat generating carrier module assembly including carrier modules in each of which a plurality of heat generating carriers are stacked in the horizontal direction and the vertical direction to enlarge the surface area, and a heater system, a harmful gas treatment system, and a fine particle treatment system comprising the assembly, wherein the heat generating carrier module assembly may comprise: a carrier module formed by stacking carriers in one direction of a horizontal direction and a vertical direction, the carriers being heat generation bodies capable of being heated by an electric resistance and each having at least one through-channel formed therein; and contact terminals selectively installed between carriers adjacent to each other in the horizontal direction or the vertical direction so as to allow the respective carriers to be electrically connected to each other in the carrier module, and the contact terminals are installed to be elastically compressed between the carriers adjacent to each other.

Description

발열 담체 모듈 조립체 및 이를 포함하는 히터 시스템과, 유해가스 처리 시스템과, 미세입자 처리 시스템A heat carrier module assembly and a heater system including the same, a harmful gas treatment system, and a fine particle treatment system
본 발명은 발열 담체 모듈 조립체 및 이를 포함하는 히터 시스템과, 유해가스 처리 시스템과, 미세입자 처리 시스템에 관한 것으로서, 더 상세하게는 복수의 발열 담체가 수평 방향 및 수직 방향으로 적층되어 대면적으로 형성되는 담체 모듈로 이루어지는 발열 담체 모듈 조립체 및 이를 포함하는 히터 시스템과, 유해가스 처리 시스템과, 미세입자 처리 시스템에 관한 것이다.The present invention relates to a heating carrier module assembly and a heater system including the same, a harmful gas treatment system, and a fine particle treatment system, and more particularly, a plurality of heating carriers are stacked horizontally and vertically to form a large area. It relates to a heating carrier module assembly comprising a carrier module to be used, a heater system including the same, a harmful gas treatment system, and a fine particle treatment system.
세라믹 재질 또는 금속 재질의 원기둥 또는 다각기둥 형상으로 형성되고, 내부로 공기가 통과할 수 있도록 복수의 관통 채널이 서로 평행하게 천공되어, 내부에 벌집(Honeycomb) 모양의 채널 구조를 가지는 일종의 허니컴 구조체인 발열 담체는, 전기의 통전 시 자체의 전기저항에 의하여 소정의 온도로 가열될 수 있는 특성, 다공질체로 형성되어 각종 촉매물질을 담지할 수 있는 특성 및 관통 채널을 통과하는 공기 중에 포함된 유해가스 물질이나 미세입자를 포집할 수 있는 특성을 이용하여 다양한 분야에서 활용될 수 있다.It is a kind of honeycomb structure formed in a cylindrical or polygonal column shape made of ceramic material or metal material and having a honeycomb-shaped channel structure inside by having a plurality of through channels bored in parallel to each other so that air can pass through the inside. The heating support has the characteristics of being heated to a predetermined temperature by its own electrical resistance when electricity is applied, the characteristics of being formed as a porous body and supporting various catalytic materials, and the harmful gas substances contained in the air passing through the through-channel. However, it can be used in various fields by using the characteristics that can collect fine particles.
예컨대, 자체 발열을 이용하여 온풍을 배출하는 히터 시스템에 이용되거나, 내부에 담지된 촉매물질 및 자체발열에 의한 촉매반응을 이용하여 관통 채널에 포집된 유해가스 물질을 분해하는 유해가스 처리 시스템에 이용되거나, 다공질체로 형성되는 관통 채널의 내벽에 포집된 미세입자를 자체발열에 의해 태워서 처리하는 미세입자 처리 시스템에 이용되는 등 매우 다양한 분야에서 활용될 수 있다.For example, it is used in a heater system that discharges warm air using self-heating, or is used in a harmful gas treatment system that decomposes harmful gas substances collected in a through-channel using a catalyst material supported therein and a catalytic reaction by self-heating. Alternatively, it can be used in a wide variety of fields, such as being used in a fine particle treatment system that burns and treats fine particles collected on the inner wall of a through channel formed of a porous body by self-heating.
일반적으로, 발열 담체는, 모노리스(Monolith) 형태로 일체형으로 구성될 수도 있지만, 발열에 의한 내열충격성 확보나, 처리 효율 증가를 위한 대면적 형성을 위해, 복수의 담체를 적층하여 형성한 접합형의 발열 담체 모듈 조립체로도 구성될 수 있다. 이때, 발열 담체 모듈 조립체의 각 담체는, 수평 방향 또는 수직 방향으로 서로 이웃하는 담체 사이에 선택적으로 설치되는 접촉 단자에 의해, 직렬이나 병렬 또는 직렬과 병렬의 조합 등 다양한 형태로 통전되도록, 발열 담체 모듈 조립체 내에서 전류의 흐름 방향을 제어할 수 있다.In general, the exothermic carrier may be integrally configured in the form of a monolith, but in order to secure thermal shock resistance due to heat generation or to form a large area for increasing processing efficiency, a bonding type formed by stacking a plurality of carriers It may also be configured as a heating carrier module assembly. At this time, each carrier of the heating carrier module assembly is energized in various forms, such as series, parallel, or a combination of series and parallel, by contact terminals selectively installed between carriers adjacent to each other in a horizontal or vertical direction. It is possible to control the direction of current flow within the module assembly.
그러나, 이러한 종래의 발열 담체 모듈 조립체는, 서로 이웃하는 담체 사이를 통전되도록 연결하는 접촉 단자의 접촉 불량이 빈번하게 발생하여 각 담체 간의 통전이 원활하게 이루어지지 않거나, 담체와 접촉 단자 간의 틈 사이로 공기가 새는 문제점이 있었다.However, in such a conventional heating carrier module assembly, contact failure of contact terminals connecting adjacent carriers to conduct electricity frequently occurs, so that the current is not smoothly conducted between the carriers, or air is present between the gaps between the carriers and the contact terminals. There was a leaking problem.
이와 같이, 발열 담체 모듈 조립체의 자체 발열이 원활하게 이루어지지 않고 담체 사이로 공기가 새는 문제로 인해, 발열 담체 모듈 조립체를 히터 시스템으로 사용 시, 난방 효율이 떨어지거나, 유해가스 처리 시스템이나 미세입자 처리 시스템으로 사용 시, 유해가스나 미세입자의 처리 효율이 저하되는 문제점이 있었다.In this way, due to the problem that self-heating of the heating carrier module assembly is not performed smoothly and air leaks between the carriers, when the heating carrier module assembly is used as a heater system, the heating efficiency is lowered, the harmful gas treatment system or the fine particle treatment When used as a system, there was a problem in that the treatment efficiency of harmful gases or fine particles was lowered.
본 발명은 상기와 같은 문제점을 포함하여 여러 문제점들을 해결하기 위한 것으로서, 탄성력을 가지는 구조의 접촉 단자를 이용하여, 담체와 접촉 단자 간의 접촉 불량을 방지하고, 담체와 접촉 단자 간에 틈이 발생하지 않도록 밀봉되어 공기가 새는 것을 방지할 수 있는 발열 담체 모듈 조립체 및 이를 포함하는 히터 시스템과, 유해가스 처리 시스템과, 미세입자 처리 시스템을 제공하는 것을 목적으로 한다. 그러나 이러한 과제는 예시적인 것으로, 이에 의해 본 발명의 범위가 한정되는 것은 아니다.The present invention is to solve various problems, including the above problems, by using a contact terminal having an elastic structure, to prevent poor contact between a carrier and a contact terminal, and to prevent a gap between the carrier and the contact terminal. An object of the present invention is to provide a heating carrier module assembly that can be sealed to prevent air leakage, a heater system including the same, a harmful gas treatment system, and a fine particle treatment system. However, these tasks are illustrative, and the scope of the present invention is not limited thereby.
본 발명의 일 실시예에 따르면, 발열 담체 모듈 조립체가 제공된다. 상기 발열 담체 모듈 조립체는, 전기 저항에 의해 가열이 가능한 발열체로서 하나 이상의 관통 채널이 내부에 형성되는 담체가 수평 방향 및 수직 방향 중 적어도 어느 한 방향으로 적층되어 형성되는 담체 모듈; 및 상기 담체 모듈의 내부에서 각 담체가 서로 통전될 수 있도록, 상기 수평 방향 또는 상기 수직 방향으로 서로 이웃하는 담체 사이에 선택적으로 설치되는 접촉 단자;를 포함하고, 상기 접촉 단자는, 상기 서로 이웃하는 담체 사이에서 탄성적으로 압축되게 설치될 수 있다.According to one embodiment of the present invention, a heating carrier module assembly is provided. The heating carrier module assembly includes a carrier module, which is a heating element capable of being heated by electrical resistance, and is formed by stacking carriers having one or more through channels formed therein in at least one of a horizontal direction and a vertical direction; and contact terminals selectively installed between carriers adjacent to each other in the horizontal direction or the vertical direction so that each carrier can be energized with each other inside the carrier module, wherein the contact terminals are It can be installed to be elastically compressed between the carriers.
본 발명의 일 실시예에 의하면, 상기 담체는, 공기가 통과할 수 있도록 복수의 관통 채널이 서로 평행하게 천공되어 내부에 벌집(Honeycomb) 모양의 채널 구조가 형성될 수 있다.According to one embodiment of the present invention, the carrier may have a honeycomb-shaped channel structure formed therein by perforating a plurality of through channels parallel to each other so that air can pass therethrough.
본 발명의 일 실시예에 의하면, 상기 접촉 단자는, 상기 서로 이웃하는 담체 사이에 선택적으로 설치되어, 상기 담체 모듈의 내부에서 각 담체를 직렬이나 병렬 또는 직렬과 병렬의 조합으로 통전시킬 수 있다.According to one embodiment of the present invention, the contact terminals are selectively installed between the carriers adjacent to each other, so that each carrier can be energized in series, parallel, or a combination of series and parallel within the carrier module.
본 발명의 일 실시예에 의하면, 상기 접촉 단자는, 탄성력을 가질 수 있도록, 횡단면의 형상이 상승 부재 및 하강 부재가 반복적으로 배치될 수 있다.According to one embodiment of the present invention, the contact terminal may have an elastic force, so that the shape of the cross section may be repeatedly disposed as an ascending member and a descending member.
본 발명의 일 실시예에 의하면, 상기 접촉 단자는, 전체적으로 S자 형상, ㄹ자 형상 및 지그재그 형상 중 어느 한 형상으로 형성될 수 있다.According to one embodiment of the present invention, the contact terminal may be formed in any one of an S-shape, an L-shape, and a zigzag shape as a whole.
본 발명의 일 실시예에 의하면, 상기 접촉 단자는, 상기 서로 이웃하는 담체 사이로 공기가 통과하지 않고 밀봉(Sealing)될 수 있도록, 상기 산과 골짜기 형상이 상기 담체 모듈로 유입되는 공기의 유입 방향과 수직한 방향으로 연장되게 상기 서로 이웃하는 담체 사이에 설치될 수 있다.According to one embodiment of the present invention, the contact terminal has the shape of the peaks and valleys perpendicular to the inflow direction of the air flowing into the carrier module so that air does not pass between the carriers adjacent to each other and is sealed. It may be installed between the carriers adjacent to each other to extend in one direction.
본 발명의 일 실시예에 의하면, 상기 접촉 단자는, 횡단면을 기준으로 상기 상승 부재가 일직선 형상으로 연장되어 상방으로 경사지게 형성되고, 상기 하강 부재가 일직선으로 연장되어 상기 상승 부재와 반대로 하방으로 경사지게 형성될 수 있다.According to one embodiment of the present invention, in the contact terminal, the lifting member extends in a straight line and is inclined upward with respect to the cross section, and the lowering member extends in a straight line and is inclined downward opposite to the lifting member. It can be.
본 발명의 일 실시예에 의하면, 상기 접촉 단자는, 각 담체와의 접촉 면적을 증가시킬 수 있도록, 횡단면을 기준으로 일직선 형상으로 연장되어 수평 방향으로 형성되고, 상기 상승 부재와 상기 하강 부재 사이를 연결하는 수평 부재가 형성될 수 있다.According to one embodiment of the present invention, the contact terminal extends in a straight line shape based on the cross section and is formed in a horizontal direction so as to increase the contact area with each carrier, and is formed between the raising member and the lowering member. A connecting horizontal member may be formed.
본 발명의 일 실시예에 의하면, 상기 접촉 단자는, 횡단면을 기준으로 상기 상승 부재가 볼록한 원호 형상 또는 오목한 원호 형상으로 연장되어 상방으로 경사지게 형성되고, 상기 하강 부재가 볼록한 원호 형상 또는 오목한 원호 형상으로 연장되어 상기 상승 부재와 반대로 하방으로 경사지게 형성될 수 있다.According to one embodiment of the present invention, in the contact terminal, the rising member extends in a convex arc shape or a concave arc shape based on a cross section and is formed to be inclined upward, and the descending member is formed in a convex arc shape or a concave arc shape. It may be extended and inclined downward opposite to the rising member.
본 발명의 일 실시예에 의하면, 상기 접촉 단자는, 각 담체와의 접촉 면적을 증가시킬 수 있도록, 횡단면을 기준으로 일직선 형상으로 연장되어 수평 방향으로 형성되고, 상기 상승 부재와 상기 하강 부재 사이를 연결하는 수평 부재가 형성될 수 있다.According to one embodiment of the present invention, the contact terminal extends in a straight line shape based on the cross section and is formed in a horizontal direction so as to increase the contact area with each carrier, and is formed between the raising member and the lowering member. A connecting horizontal member may be formed.
본 발명의 일 실시예에 의하면, 상기 담체 모듈의 내부에서 상기 접촉 단자가 설치되지 않은 담체 사이에 설치되어 각 담체 사이를 절연시키는 적층 절연재; 및 상기 담체 모듈이 외부와 절연될 수 있도록, 상기 담체 모듈의 외측면을 둘러싸도록 형성되는 외곽 절연재;를 더 포함할 수 있다.According to one embodiment of the present invention, a laminated insulating material installed between carriers on which the contact terminal is not installed inside the carrier module to insulate between each carrier; and an outer insulating material formed to surround an outer surface of the carrier module so that the carrier module is insulated from the outside.
본 발명의 일 실시예에 의하면, 상기 담체 모듈은, 상기 접촉 단자와 접촉하는 각 담체의 외측면에 전도성 페이스트가 도포될 수 있다.According to one embodiment of the present invention, in the carrier module, a conductive paste may be applied to an outer surface of each carrier in contact with the contact terminal.
본 발명의 다른 실시예에 따르면, 히터 시스템이 제공된다. 상기 히터 시스템은, 발열 담체 모듈 조립체; 및 상기 발열 담체 모듈 조립체로 유입되는 공기의 유입 방향을 기준으로 상기 발열 담체 모듈 조립체의 전방 또는 후방에 설치되어, 상기 발열 담체 모듈 조립체 내부에 공기의 흐름을 발생시키는 송풍팬;을 포함할 수 있다.According to another embodiment of the present invention, a heater system is provided. The heater system includes a heating carrier module assembly; and a blowing fan installed at the front or rear of the heating carrier module assembly based on an inflow direction of the air flowing into the heating carrier module assembly to generate a flow of air inside the heating carrier module assembly. .
본 발명의 다른 실시예에 의하면, 상기 발열 담체 모듈 조립체는, 각 담체의 상기 복수의 관통 채널을 통과하는 공기가 가열되어 온풍으로 배출될 수 있도록, 상기 각 담체가 자체의 전기저항에 의하여 소정의 온도로 가열될 수 있다.According to another embodiment of the present invention, in the heating carrier module assembly, the air passing through the plurality of through channels of each carrier is heated and discharged as warm air, so that each carrier has a predetermined value by its own electrical resistance. It can be heated to temperature.
본 발명의 또 다른 실시예에 따르면, 유해가스 처리 시스템이 제공된다. 상기 유해가스 처리 시스템은, 발열 담체 모듈 조립체;를 포함하고, 상기 발열 담체 모듈 조립체는, 상기 발열 담체 모듈 조립체로 유입되는 공기에 포함된 유해가스를 처리할 수 있도록, 각 담체의 상기 복수의 관통 채널의 내벽에 상기 유해가스의 분해를 촉진하는 촉매물질이 코팅되어 형성된 촉매 코팅층;을 더 포함할 수 있다.According to another embodiment of the present invention, a noxious gas treatment system is provided. The noxious gas treatment system includes a heating carrier module assembly, wherein the heating carrier module assembly is capable of treating the noxious gas included in the air flowing into the heating carrier module assembly through the plurality of penetrations of each carrier. A catalyst coating layer formed by coating an inner wall of the channel with a catalyst material that promotes the decomposition of the noxious gas; may be further included.
본 발명의 또 다른 실시예에 의하면, 상기 발열 담체 모듈 조립체로 유입되는 공기의 유입 방향을 기준으로 상기 발열 담체 모듈 조립체의 전방 또는 후방에 설치되어, 상기 발열 담체 모듈 조립체 내부에 공기의 흐름을 발생시키는 송풍팬;을 더 포함할 수 있다.According to another embodiment of the present invention, it is installed at the front or rear of the heating carrier module assembly based on the inflow direction of the air flowing into the heating carrier module assembly to generate air flow inside the heating carrier module assembly. It may further include; a blower fan to do.
본 발명의 또 다른 실시예에 의하면, 상기 발열 담체 모듈 조립체는, 상기 각 담체의 상기 복수의 관통 채널에 흡착되는 상기 유해가스의 농도가 증가되면, 상기 각 담체가 자체의 전기저항에 의하여 소정의 온도로 가열되어 흡착된 상기 유해가스를 탈착 및 분해할 수 있다.According to another embodiment of the present invention, in the heating carrier module assembly, when the concentration of the noxious gas adsorbed in the plurality of through channels of each carrier increases, each carrier generates a predetermined value by its own electrical resistance. The adsorbed harmful gas may be desorbed and decomposed by being heated at a temperature.
본 발명의 또 다른 실시예에 따르면, 미세입자 처리 시스템이 제공된다. 상기 미세입자 처리 시스템은, 발열 담체 모듈 조립체;를 포함하고, 상기 발열 담체 모듈 조립체의 각 담체는, 발열 필터로서 기능할 수 있도록, 다수의 세공을 가지는 다공질체로 형성되고, 상기 발열 담체 모듈 조립체의 상기 각 담체에 형성된 상기 복수의 관통 채널 중, 일부 관통 채널은, 상기 발열 담체 모듈 조립체로 유입되는 공기의 유입 방향을 기준으로 후방 단부가 충전재에 의해 플러깅(Plugging)되고, 나머지 관통 채널은, 전방 단부가 상기 충전재에 의해 플러깅될 수 있다.According to another embodiment of the present invention, a microparticle treatment system is provided. The fine particle treatment system includes a heating carrier module assembly, wherein each carrier of the heating carrier module assembly is formed of a porous body having a plurality of pores so as to function as a heating filter, and the heating carrier module assembly Of the plurality of through channels formed in each of the carriers, some of the through channels have rear ends plugged by a filler based on the inflow direction of air flowing into the heating carrier module assembly, and the remaining through channels have a front end An end may be plugged by the filler material.
본 발명의 또 다른 실시예에 의하면, 상기 발열 담체 모듈 조립체는, 상기 각 담체의 상기 복수의 관통 채널에서 걸러진 상기 미세입자의 농도가 증가되면, 상기 각 담체가 자체의 전기저항에 의하여 소정의 온도로 가열되어 포집(Filtering)된 상기 미세입자를 분해 및 제거할 수 있다.According to another embodiment of the present invention, in the heating carrier module assembly, when the concentration of the fine particles filtered through the plurality of through channels of each carrier increases, each carrier reaches a predetermined temperature by its own electrical resistance. It can be heated to decompose and remove the filtered fine particles.
본 발명의 또 다른 실시예에 의하면, 상기 발열 담체 모듈 조립체는, 상기 발열 담체 모듈 조립체로 유입되는 공기에 포함된 미세입자, 유해가스 및 유증기를 저온에서 처리할 수 있도록, 각 담체의 상기 복수의 관통 채널의 내벽에 상기 미세입자와 상기 유해가스 및 상기 유증기의 분해를 촉진하는 촉매물질이 코팅되어 형성된 촉매 코팅층;을 더 포함할 수 있다.According to another embodiment of the present invention, the heat generating carrier module assembly is configured to treat the fine particles, harmful gases, and oil vapor contained in the air flowing into the heat generating carrier module assembly at a low temperature. A catalyst coating layer formed by coating an inner wall of the through channel with a catalyst material that promotes decomposition of the fine particles, the harmful gas, and the oil vapor may be further included.
상기한 바와 같이 이루어진 본 발명의 일 실시예에 따르면, 탄성력을 가지는 구조의 접촉 단자를 이용하여, 담체와 접촉 단자 간의 접촉 불량을 방지함으로써, 서로 이웃하는 담체 사이의 통전을 원활하게 하고, 담체와 접촉 단자 간에 틈이 발생하지 않도록 밀봉되어 서로 이웃하는 담체 사이로 공기가 새는 것을 용이하게 방지할 수 있다. 또한, 접촉 단자를 수평 방향 또는 수직 방향으로 서로 이웃하는 담체 사이에 선택적으로 설치함으로써, 직렬이나 병렬 또는 직렬과 병렬의 조합 등 다양한 형태로 통전되도록, 발열 담체 모듈 조립체 내에서 전류의 흐름 방향을 용이하게 제어할 수 있다.According to one embodiment of the present invention made as described above, contact failure between the carrier and the contact terminal is prevented by using the contact terminal having an elastic structure, thereby facilitating conduction between the carriers adjacent to each other, and It is sealed so that there is no gap between the contact terminals, and air leakage between adjacent carriers can be easily prevented. In addition, by selectively installing the contact terminals between carriers adjacent to each other in the horizontal or vertical direction, the flow direction of the current within the heating carrier module assembly is facilitated so as to be energized in various forms such as series, parallel, or a combination of series and parallel. can be controlled
이에 따라, 발열 담체 모듈 조립체를 히터 시스템으로 사용 시, 난방 효율을 향상시키고, 유해가스 처리 시스템이나 미세입자 처리 시스템으로 사용 시, 유해가스나 미세입자의 처리 효율을 향상시키는 효과를 가지는 발열 담체 모듈 조립체 및 이를 포함하는 히터 시스템과, 유해가스 처리 시스템과, 미세입자 처리 시스템을 구현할 수 있다. 물론 이러한 효과에 의해 본 발명의 범위가 한정되는 것은 아니다.Accordingly, when the heating carrier module assembly is used as a heater system, heating efficiency is improved, and when used as a harmful gas treatment system or a fine particle treatment system, the heat generating carrier module has the effect of improving the treatment efficiency of harmful gases or fine particles. An assembly and a heater system including the assembly, a harmful gas treatment system, and a fine particle treatment system may be implemented. Of course, the scope of the present invention is not limited by these effects.
도 1은 본 발명의 일 실시예에 따른 발열 담체 모듈 조립체의 정면을 개략적으로 나타내는 단면도이다.1 is a cross-sectional view schematically showing the front of a heating carrier module assembly according to an embodiment of the present invention.
도 2는 도 1의 발열 담체 모듈 조립체의 담체 모듈의 일부분을 개략적으로 나타내는 사시도이다.FIG. 2 is a perspective view schematically illustrating a portion of a carrier module of the heating carrier module assembly of FIG. 1 .
도 3 및 도 4는 도 2의 담체 모듈의 정면 및 평면을 개략적으로 나타내는 단면도들이다.3 and 4 are cross-sectional views schematically showing front and plane views of the carrier module of FIG. 2 .
도 5 내지 도 8은 도 2의 담체 모듈의 서로 이웃하는 담체 사이의 설치되는 접촉 단자의 다양한 실시예들을 나타내는 단면도들이다.5 to 8 are cross-sectional views illustrating various embodiments of contact terminals installed between carriers adjacent to each other of the carrier module of FIG. 2 .
도 9 및 도 10은 도 1의 발열 담체 모듈 조립체에서의 접촉 단자 설치의 다양한 실시예를 개략적으로 나타내는 단면도들이다.9 and 10 are cross-sectional views schematically illustrating various embodiments of installing contact terminals in the heat generating carrier module assembly of FIG. 1 .
도 11은 도 1의 발열 담체 모듈 조립체가 적용된 히터 시스템을 개략적으로 나타내는 단면도이다.FIG. 11 is a schematic cross-sectional view of a heater system to which the heating carrier module assembly of FIG. 1 is applied.
도 12는 발열 필터로 기능하는 도 2의 담체 모듈의 다른 실시예를 개략적으로 나타내는 절단 단면도이다.FIG. 12 is a cross-sectional view schematically illustrating another embodiment of the carrier module of FIG. 2 functioning as a heating filter.
이하, 첨부된 도면을 참조하여 본 발명의 바람직한 여러 실시예들을 상세히 설명하기로 한다.Hereinafter, several preferred embodiments of the present invention will be described in detail with reference to the accompanying drawings.
본 발명의 실시예들은 당해 기술 분야에서 통상의 지식을 가진 자에게 본 발명을 더욱 완전하게 설명하기 위하여 제공되는 것이며, 하기 실시예는 여러 가지 다른 형태로 변형될 수 있으며, 본 발명의 범위가 하기 실시예에 한정되는 것은 아니다. 오히려 이들 실시예들은 본 개시를 더욱 충실하고 완전하게 하고, 당업자에게 본 발명의 사상을 완전하게 전달하기 위하여 제공되는 것이다. 또한, 도면에서 각 층의 두께나 크기는 설명의 편의 및 명확성을 위하여 과장된 것이다.The embodiments of the present invention are provided to more completely explain the present invention to those skilled in the art, and the following examples may be modified in many different forms, and the scope of the present invention is as follows It is not limited to the examples. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the spirit of the invention to those skilled in the art. In addition, the thickness or size of each layer in the drawings is exaggerated for convenience and clarity of explanation.
이하, 본 발명의 실시예들은 본 발명의 이상적인 실시예들을 개략적으로 도시하는 도면들을 참조하여 설명한다. 도면들에 있어서, 예를 들면, 제조 기술 및/또는 공차(tolerance)에 따라, 도시된 형상의 변형들이 예상될 수 있다. 따라서, 본 발명 사상의 실시예는 본 명세서에 도시된 영역의 특정 형상에 제한된 것으로 해석되어서는 아니 되며, 예를 들면 제조상 초래되는 형상의 변화를 포함하여야 한다.Hereinafter, embodiments of the present invention will be described with reference to drawings schematically showing ideal embodiments of the present invention. In the drawings, variations of the depicted shape may be expected, depending on, for example, manufacturing techniques and/or tolerances. Therefore, embodiments of the inventive concept should not be construed as being limited to the specific shape of the region shown in this specification, but should include, for example, a change in shape caused by manufacturing.
도 1은 본 발명의 일 실시예에 따른 발열 담체 모듈 조립체(100)의 정면을 개략적으로 나타내는 단면도이고, 도 2는 도 1의 발열 담체 모듈 조립체(100)의 담체 모듈(10)의 일부분을 개략적으로 나타내는 사시도이며, 도 3 및 도 4는 도 2의 담체 모듈(10)의 정면 및 평면을 개략적으로 나타내는 단면도들이고, 도 5 내지 도 8은 도 2의 담체 모듈(10)의 서로 이웃하는 담체(1) 사이의 설치되는 접촉 단자(20)의 다양한 실시예들을 나타내는 단면도들이다. 그리고, 도 9 및 도 10은 도 1의 발열 담체 모듈 조립체(100)에서의 접촉 단자(20) 설치의 다양한 실시예를 개략적으로 나타내는 단면도들이고, 도 11은 도 1의 발열 담체 모듈 조립체(100)가 적용된 히터 시스템(1000)을 개략적으로 나타내는 단면도이며, 도 12는 발열 필터로 기능하는 도 2의 담체 모듈(10)의 다른 실시예를 개략적으로 나타내는 절단 단면도이다.1 is a cross-sectional view schematically showing the front of a heating carrier module assembly 100 according to an embodiment of the present invention, and FIG. 2 is a schematic view of a part of the carrier module 10 of the heating carrier module assembly 100 of FIG. , FIGS. 3 and 4 are cross-sectional views schematically showing the front and plane of the carrier module 10 of FIG. 2 , and FIGS. 5 to 8 are carriers adjacent to each other of the carrier module 10 of FIG. 2 ( 1) are cross-sectional views showing various embodiments of the contact terminal 20 installed between them. 9 and 10 are cross-sectional views schematically showing various embodiments of the installation of the contact terminal 20 in the heating carrier module assembly 100 of FIG. 1, and FIG. 11 is the heating carrier module assembly 100 of FIG. is a schematic cross-sectional view of the heater system 1000 to which is applied, and FIG. 12 is a cut-away cross-sectional view schematically showing another embodiment of the carrier module 10 of FIG. 2 functioning as a heating filter.
먼저, 도 1에 도시된 바와 같이, 본 발명의 일 실시예에 따른 발열 담체 모듈 조립체(100)는, 크게, 담체 모듈(10)과, 접촉 단자(20)와, 적층 절연재(30)와, 외곽 절연재(40) 및 외곽 캐닝(50)을 포함할 수 있다.First, as shown in FIG. 1, the heating carrier module assembly 100 according to an embodiment of the present invention includes a carrier module 10, a contact terminal 20, a laminated insulating material 30, An outer insulating material 40 and an outer canning 50 may be included.
도 1 내지 도 4에 도시된 바와 같이, 담체 모듈(10)은, 전기 저항에 의해 가열이 가능한 발열체로서 다각 기둥 형상으로 형성되고, 공기가 통과할 수 있도록 복수의 관통 채널(C)이 서로 평행하게 천공되어 내부에 벌집(Honeycomb) 모양의 채널 구조가 형성되는 복수의 담체(1)가 수평 방향 및 수직 방향 중 적어도 어느 한 방향 이상으로 적층되어 형성될 수 있다.As shown in FIGS. 1 to 4, the carrier module 10 is a heating element capable of being heated by electrical resistance and is formed in a polygonal column shape, and a plurality of through channels C are parallel to each other so that air can pass therethrough. A plurality of carriers 1 having a honeycomb-shaped channel structure formed therein may be formed by being stacked in at least one of a horizontal direction and a vertical direction.
더욱 구체적으로, 상기 수평 방향 및 상기 수직 방향 중 적어도 어느 한 방향 이상으로 복수열로 적층되어 담체 모듈(10)을 이루는 담체(1)는, 다수의 세공을 갖는 다공질체로서 세라믹 재질 또는 금속 재질로 형성되고, 상기 수평 방향 또는 상기 수직 방향으로 적층될 수 있도록 사각 기둥 형상으로 형성되는 것이 바람직할 수 있다. 또한, 복수의 관통 채널(C)은, 담체(1)의 연장 방향으로 서로 평행하게 천공되어 담체(1)의 내부로 공기의 흐름이 가능하도록 구성될 수 있다.More specifically, the carrier 1 constituting the carrier module 10 by being stacked in a plurality of rows in at least one of the horizontal direction and the vertical direction is a porous body having a plurality of pores and made of a ceramic material or a metal material. It may be formed in the shape of a square pillar so that it can be formed and stacked in the horizontal direction or the vertical direction. In addition, the plurality of through channels C may be bored parallel to each other in the extension direction of the carrier 1 to allow air to flow into the carrier 1.
그러나, 담체(1)의 형상은 반드시 사각 기둥 형상에 국한되지 않고, 오각 기둥 형상이나 육각 기둥 형상과 같은 다각 기둥 형상 또는 원 기둥 형상 등 매우 다양한 기둥 형상으로 형성될 수 있다.However, the shape of the carrier 1 is not necessarily limited to a quadrangular columnar shape, and may be formed in a wide variety of columnar shapes, such as a polygonal columnar shape such as a pentagonal columnar shape or a hexagonal columnar shape, or a circular columnar shape.
이와 같이, 담체 모듈(10)은, 사각 기둥 형상의 복수의 담체(1)가 상기 수평 방향 및 상기 수직 방향으로 복수열로 적층되어 대면적으로 형성될 수 있으며, 복수의 담체(1)의 적층 열수는 담체 모듈(10)이 설치되는 장치의 크기에 따라 다양하게 설정될 수 있다.In this way, the carrier module 10 may be formed in a large area by stacking a plurality of carriers 1 in a rectangular column shape in a plurality of rows in the horizontal direction and the vertical direction, and the plurality of carriers 1 may be stacked. The number of hot water may be variously set according to the size of a device in which the carrier module 10 is installed.
또한, 도 1 내지 도 4에 도시된 바와 같이, 접촉 단자(20)는, 담체 모듈(10) 내부에서 각 담체(1)가 통전될 수 있도록, 서로 이웃하는 담체(1) 사이에 설치될 수 있다.In addition, as shown in FIGS. 1 to 4, the contact terminal 20 may be installed between adjacent carriers 1 so that each carrier 1 can be energized inside the carrier module 10. there is.
예컨대, 접촉 단자(20)는, 탄성력을 가지도록 형성되어, 서로 이웃하는 담체(1) 사이에서 탄성적으로 압축되게 설치될 수 있도록, 횡단면의 형상이 산과 골짜기 형상이 반복되도록 형성되어, 전체적으로 S자 형상, ㄹ자 형상 및 지그재그 형상 중 어느 한 형상으로 형성될 수 있다. 또한, 접촉 단자(20)가 서로 이웃하는 담체(1) 사이에서 탄성적으로 압축될 수 있도록, 서로 이웃하는 담체(1) 사이의 이격 거리는 접촉 단자(20)의 산과 골짜기 형상의 높이 보다 짧은 거리로 이루어지는 것이 바람직할 수 있다.For example, the contact terminal 20 is formed to have elasticity, so that it can be installed to be elastically compressed between adjacent carriers 1, the shape of the cross section is formed to repeat the shape of the peak and valley, and the overall S It may be formed in any one of a letter shape, a letter shape and a zigzag shape. In addition, the separation distance between the carriers 1 adjacent to each other is shorter than the height of the peaks and valleys of the contact terminals 20 so that the contact terminals 20 can be elastically compressed between the carriers 1 adjacent to each other. It may be preferable to consist of.
이와 같이, 접촉 단자(20)가 서로 이웃하는 담체(1) 사이에서 탄성적으로 압축되게 설치됨으로써, 탄성 압축력에 의해 접촉 단자(20)가 서로 이웃하는 담체(1)의 양측면을 가압하는 형태로 설치되어, 담체(1)와 접촉 단자(20) 간의 접촉 불량을 방지하여, 서로 이웃하는 담체(1) 사이의 통전을 원활하게 할 수 있다.In this way, the contact terminals 20 are installed to be elastically compressed between the carriers 1 adjacent to each other, so that the contact terminals 20 press both sides of the carriers 1 adjacent to each other by the elastic compressive force. By being installed, it is possible to prevent poor contact between the carrier 1 and the contact terminal 20, and to smoothly conduct electricity between the carriers 1 adjacent to each other.
또한, 도 1 내지 도 4에 도시된 바와 같이, 접촉 단자(20)는, 서로 이웃하는 담체(1) 사이로 공기가 통과하지 않고 완전히 밀봉(Sealing)될 수 있도록, 상기 산과 골짜기 형상이 담체 모듈(10)로 유입되는 공기의 유입 방향과 수직한 방향으로 연장되게 서로 이웃하는 담체(1) 사이에 설치될 수 있다.In addition, as shown in FIGS. 1 to 4, the contact terminal 20 has the shape of the hills and valleys so that air does not pass between the carriers 1 adjacent to each other and is completely sealed (Sealing). 10) may be installed between adjacent carriers 1 extending in a direction perpendicular to the inflow direction of air flowing into the air.
예컨대, 접촉 단자(20)의 상기 산과 골짜기 형상이 담체 모듈(10)로 유입되는 공기의 유입 방향과 평행한 방향으로 연장되게 서로 이웃하는 담체(1) 사이에 설치되면, 접촉 단자(20)의 상기 산과 골짜기 형상의 사이로 공기가 빠져나감으로써, 서로 이웃하는 담체(1)의 사이가 밀봉되지 못할 수 있다.For example, when the peaks and valleys of the contact terminal 20 extend in a direction parallel to the inflow direction of air flowing into the carrier module 10 and are installed between adjacent carriers 1, the contact terminal 20 As air escapes between the peaks and valleys, it may not be possible to seal between neighboring carriers 1 .
그러나, 도 2 내지 도 4에 도시된 바와 같이, 접촉 단자(20)의 상기 산과 골짜기 형상이 담체 모듈(10)로 유입되는 공기의 유입 방향과 수직한 방향으로 연장되게 서로 이웃하는 담체(1) 사이에 설치될 경우, 접촉 단자(20)가 가림막 역할을 해주어 서로 이웃하는 담체(1) 사이로 공기가 빠져나가는 것을 방지할 수 있다. 이때, 접촉 단자(20)의 탄성력으로 인해 접촉 단자(20)가 서로 이웃하는 담체(1)의 양측면을 가압하는 형태로 설치됨으로써, 서로 이웃하는 담체(1) 사이의 밀봉력을 더욱 증가시킬 수 있다.However, as shown in FIGS. 2 to 4 , the carriers 1 adjacent to each other extend in a direction perpendicular to the inflow direction of the air flowing into the carrier module 10 so that the peaks and valleys of the contact terminals 20 are formed. When installed in between, the contact terminal 20 serves as a shield to prevent air from escaping between the carriers 1 adjacent to each other. At this time, due to the elastic force of the contact terminals 20, the contact terminals 20 are installed in the form of pressing both sides of the carriers 1 adjacent to each other, thereby further increasing the sealing force between the carriers 1 adjacent to each other. there is.
또한, 담체 모듈(10)은, 접촉 단자(20)와 접촉하는 각 담체(1)의 외측면에 전도성 페이스트가 도포됨으로써, 접촉 단자(20)의 설치를 용이하게 하고, 담체(1)와 접촉 단자(20) 간의 통전력을 증가시키며, 밀봉력 또한 증가시킬 수 있다.In addition, the carrier module 10 facilitates installation of the contact terminal 20 by applying a conductive paste to the outer surface of each carrier 1 in contact with the contact terminal 20, and makes contact with the carrier 1. Energizing power between the terminals 20 may be increased, and sealing force may also be increased.
예컨대, 접촉 단자(20)의 설치 시, 담체(1)의 외측면에 도포된 상기 전도성 페이스트의 점성으로 인하여, 담체(1)의 외측면에 접촉 단자(20)가 임시 고정될 수 있으며, 그 옆에 또 다른 담체(1)를 위치시킴으로써, 서로 이웃하는 담체(1) 사이에 접촉 단자(20)의 설치를 완료할 수 있다.For example, when installing the contact terminal 20, the contact terminal 20 may be temporarily fixed to the outer surface of the carrier 1 due to the viscosity of the conductive paste applied to the outer surface of the carrier 1, By placing another carrier 1 next to it, it is possible to complete the installation of the contact terminal 20 between the carriers 1 adjacent to each other.
또한, 상기 전도성 페이스트는, 점성과 유동성이 있는 수지용액에 금속 분말, 바인더 등이 분산된 복합 재료인 메탈 페이스트(Metal paste)로서, 담체(1)와 접촉 단자(20) 간의 통전을 더욱 용이하게 유도할 수 있으며, 담체(1)와 접촉 단자(20) 간의 틈을 완전히 메꿔줌으로써, 서로 이웃하는 담체(1) 사이의 밀봉력을 더욱 증대시키는 효과를 가질 수 있다.In addition, the conductive paste is a metal paste, which is a composite material in which metal powder, a binder, etc. are dispersed in a viscous and fluid resin solution, which facilitates the conduction between the carrier 1 and the contact terminal 20. It can be induced, and by completely filling the gap between the carrier 1 and the contact terminal 20, it can have an effect of further increasing the sealing force between the carriers 1 adjacent to each other.
이러한, 상기 전도성 페이스트는, 다양한 종류의 메탈 페이스트가 적용될 수 있다. 예컨대, 발열 담체 모듈 조립체(100)가 300℃ 내지 400℃ 이상의 고온 환경에 설치될 경우, 은(Ag) 분말이 도전재로 들어간 은 페이스트가 적용될 수 있으며, 300℃ 내지 400℃ 이하의 환경에 설치될 경우, 니켈(Ni) 분말이 도전재로 들어간 니켈 페이스트가 적용될 수 있다. 그러나, 상기 전도성 페이스트는, 상술한 상기 은 페이스트 및 상기 니켈 페이스트에 반드시 국한되지 않고, 금(Au)이나 알루미늄(Al)이나 납(Pb) 등 다양한 금속이 도전재로 들어간 다양한 종류의 상기 메탈 페이스트가 적용될 수 있다.As the conductive paste, various types of metal pastes may be applied. For example, when the heating carrier module assembly 100 is installed in a high-temperature environment of 300 ° C to 400 ° C or more, silver paste containing silver (Ag) powder as a conductive material may be applied, and installed in an environment of 300 ° C to 400 ° C or less In this case, a nickel paste containing nickel (Ni) powder as a conductive material may be applied. However, the conductive paste is not necessarily limited to the above-described silver paste and the nickel paste, and various types of metal pastes containing various metals such as gold (Au), aluminum (Al), or lead (Pb) as a conductive material may be applied.
이와 같이, 서로 이웃하는 담체(1) 사이에 설치되어, 담체(1) 간 통전을 시키는 접촉 단자(20)는, 스프링과 같이 탄성력을 가질 수 있도록, 횡단면의 형상이 상승 부재(21) 및 하강 부재(22)가 반복적으로 배치되어 산과 골짜기 형상을 이루도록 형성되는 매우 다양한 형상으로 형성될 수 있다.In this way, the contact terminal 20 installed between the carriers 1 adjacent to each other and energizing the carriers 1 has an elastic force like a spring, so that the shape of the cross section is the same as the lifting member 21 and the lowering member 21 The members 22 may be formed in a variety of shapes that are repeatedly arranged to form peaks and valleys.
예컨대, 도 5에 도시된 바와 같이, 접촉 단자(20)는, 횡단면을 기준으로 상승 부재(21)가 일직선 형상으로 연장되어 상방으로 경사지게 형성되고, 하강 부재(22)가 일직선으로 연장되어 상승 부재(21)와 반대로 하방으로 경사지게 형성될 수 있다.For example, as shown in FIG. 5, in the contact terminal 20, the lifting member 21 extends in a straight line and is inclined upward with respect to the cross section, and the lowering member 22 extends in a straight line to raise the member. Contrary to (21), it may be formed inclined downward.
또한, 접촉 단자(20)는, 도 6에 도시된 바와 같이, 각 담체(1)와의 접촉 면적을 증가시킬 수 있도록, 횡단면을 기준으로 일직선 형상으로 연장되어 수평 방향으로 형성되고, 상승 부재(21)와 하강 부재(22) 사이를 연결하는 수평 부재(23)가 더 형성될 수도 있다.In addition, as shown in FIG. 6, the contact terminal 20 extends in a straight line shape based on the cross section and is formed in a horizontal direction so as to increase the contact area with each carrier 1, and the lifting member 21 ) And a horizontal member 23 connecting between the lowering member 22 may be further formed.
이외에도, 접촉 단자(20)는, 도 7에 도시된 바와 같이, 횡단면을 기준으로 상승 부재(21)가 볼록한 원호 형상 또는 오목한 원호 형상으로 연장되어 상방으로 경사지게 형성되고, 하강 부재(22)가 볼록한 원호 형상 또는 오목한 원호 형상으로 연장되어 상승 부재(21)와 반대로 하방으로 경사지게 형성될 수 있다.In addition, as shown in FIG. 7, in the contact terminal 20, the rising member 21 extends in a convex arc shape or a concave arc shape with respect to the cross section and is inclined upward, and the descending member 22 is convex. It extends in an arc shape or a concave arc shape and may be inclined downward opposite to the rising member 21 .
이때, 상승 부재(21)와 하강 부재(22)가 볼록한 원호 형상 또는 오목한 원호 형상으로 연장되게 형성되는 경우에도, 도 8에 도시된 바와 같이, 각 담체(1)와의 접촉 면적을 증가시킬 수 있도록, 횡단면을 기준으로 일직선 형상으로 연장되어 수평 방향으로 형성되고, 상승 부재(21)와 하강 부재(22) 사이를 연결하는 수평 부재(23)가 더 형성될 수 있음은 물론이다.At this time, even when the lifting member 21 and the lowering member 22 are formed to extend in a convex arc shape or a concave arc shape, as shown in FIG. 8, the contact area with each carrier 1 can be increased. , Of course, a horizontal member 23 extending in a straight line based on the cross section and formed in a horizontal direction and connecting between the lifting member 21 and the lowering member 22 may be further formed.
이와 같이, 접촉 단자(20)는, 횡단면의 형상이 상승 부재(21) 및 하강 부재(22)가 반복적으로 배치되어 산과 골짜기 형상을 이루도록 형성되어, 스프링과 같이 탄성력을 가지도록 형성됨으로써, 서로 이웃하는 담체(1) 사이에서 탄성적으로 압축되게 설치될 수 있다.In this way, the contact terminal 20 is formed so that the cross section shape is formed such that the rising member 21 and the descending member 22 are repeatedly disposed to form a hill and valley shape, and have elastic force like a spring, so that they are adjacent to each other. It can be installed to be elastically compressed between the carriers (1).
따라서, 접촉 단자(20)가 서로 이웃하는 담체(1) 사이에서 탄성적으로 압축되게 설치됨으로써, 탄성 압축력에 의해 접촉 단자(20)가 서로 이웃하는 담체(1)의 양측면을 가압하는 형태로 설치되어, 담체(1)와 접촉 단자(20) 간의 접촉 불량을 방지하여, 서로 이웃하는 담체(1) 사이의 통전을 원활하게 할 수 있으며, 담체(1)와 접촉 단자(20) 간에 틈이 발생하지 않도록 밀봉되어 서로 이웃하는 담체(1) 사이로 공기가 새는 것을 방지할 수 있다.Therefore, the contact terminals 20 are installed to be elastically compressed between the carriers 1 adjacent to each other, so that the contact terminals 20 press both sides of the carriers 1 adjacent to each other by the elastic compressive force. Thus, contact failure between the carrier 1 and the contact terminal 20 can be prevented, and current can be smoothly conducted between the carriers 1 adjacent to each other, and a gap is generated between the carrier 1 and the contact terminal 20. air leakage between adjacent carriers 1 can be prevented.
또한, 접촉 단자(20)는, 담체 모듈(10) 내부에서 각 담체(1)가 직렬이나 병렬 또는 직렬과 병렬의 조합으로 통전될 수 있도록, 상기 수평 방향 또는 상기 수직 방향으로 서로 이웃하는 담체(1) 사이에 선택적으로 설치될 수 있다.In addition, the contact terminals 20 are adjacent to each other in the horizontal direction or the vertical direction so that each carrier 1 can be energized in series, parallel, or a combination of series and parallel inside the carrier module 10 ( 1) can be selectively installed in between.
예컨대, 도 1에 도시된 바와 같이, 접촉 단자(20)는, 상기 수평 방향으로 이웃하는 담체(1) 사이에만 설치되어, 담체 모듈(10)의 각 열이 직렬로 통전되도록 할 수 있다. 이와 같이, 담체 모듈(10)의 각 열이 직렬 형태로 독립적으로 연결됨으로써, 담체 모듈(10)의 각 열에 동일한 양의 전류를 공급하여 동일한 온도로 발열하게 하거나, 각 열에 서로 다른 양의 전류를 공급하여 각각의 열이 서로 다른 온도로 발열하도록 제어하는 것이 가능할 수 있다.For example, as shown in FIG. 1 , the contact terminals 20 may be installed only between carriers 1 adjacent to each other in the horizontal direction so that each row of carrier modules 10 may be connected in series. In this way, each row of the carrier module 10 is independently connected in series, so that the same amount of current is supplied to each row of the carrier module 10 to generate heat at the same temperature, or different amounts of current are applied to each row. It may be possible to supply and control each heat to generate heat at different temperatures.
이때, 담체 모듈(10)의 내부에서 접촉 단자(20)가 설치되지 않은 담체(1) 사이에는 적층 절연체(30)가 설치되어 각 담체(1) 사이를 절연시킬 수 있으며, 또한, 담체 모듈(10)의 외측면을 둘러싸도록 외곽 절연재(40)가 설치되어 담체 모듈(10) 전체를 외부와 절연시킬 수 있다. 이러한, 적층 절연체(30) 및 외곽 절연재(40)는, 절연 기능 이외에도 담체 모듈(10)의 원활한 발열을 위해 단열 기능까지 수행할 수 있으며, 외곽 절연재(40)를 둘러싸도록 최종적으로 금속 재질의 외곽 캐닝(50)이 형성되어, 발열 담체 모듈 조립체(100)가 모듈화될 수 있다.At this time, a laminated insulator 30 is installed between the carriers 1 on which the contact terminals 20 are not installed inside the carrier module 10 to insulate each carrier 1, and also the carrier module ( An outer insulating material 40 is installed to surround the outer surface of 10) to insulate the entire carrier module 10 from the outside. The laminated insulator 30 and the outer insulator 40 may perform a thermal insulation function for smooth heat generation of the carrier module 10 in addition to the insulation function, and finally the outer metal outer shell to surround the outer insulator 40. The canning 50 is formed so that the heating carrier module assembly 100 can be modularized.
또한, 접촉 단자(20)는, 도시되진 않았지만, 상기 수직 방향으로 이웃하는 담체(1) 사이에만 설치되어, 담체 모듈(10)의 각 행이 병렬로 통전되도록 할 수도 있으며, 이외에도, 도 9 및 도 10에 도시된 바와 같이, 접촉 단자(20)가 상기 수평 방향 또는 상기 수직 방향으로 서로 이웃하는 담체(1) 사이에 선택적으로 설치되어, 담체 모듈(10) 내부에서 각 담체(1)가 직렬과 병렬의 조합으로 통전되도록 할 수 있다.In addition, although not shown, the contact terminals 20 may be installed only between the carriers 1 adjacent to each other in the vertical direction so that each row of the carrier modules 10 is energized in parallel. As shown in FIG. 10, the contact terminals 20 are selectively installed between the carriers 1 adjacent to each other in the horizontal direction or the vertical direction, so that each carrier 1 is connected in series within the carrier module 10. It can be energized by a combination of and parallel.
이와 같이, 접촉 단자(20)가, 담체 모듈(10) 내부에서 수평 방향 또는 수직 방향으로 서로 이웃하는 담체(1) 사이에 선택적으로 설치됨으로써, 각 담체(1)가 직렬이나 병렬 또는 직렬과 병렬의 조합 등 다양한 형태로 통전되도록 구성하여, 담체 모듈(10) 내에서 전류의 흐름 방향을 필요에 따라 다양하게 제어할 수 있다. 이때, 하나의 그룹으로 통전되게 연결된 담체의 각 연결 그룹에 동일한 양의 전류를 공급하여 동일한 온도로 발열하게 하거나, 각 연결 그룹에 서로 다른 양의 전류를 공급하여 서로 다른 온도로 발열하도록 제어 가능함은 물론이다.In this way, the contact terminal 20 is selectively installed between the carriers 1 adjacent to each other in the horizontal or vertical direction inside the carrier module 10, so that each carrier 1 is in series, in parallel, or in series and parallel. It is configured to be energized in various forms, such as a combination of , so that the flow direction of current within the carrier module 10 can be controlled in various ways as needed. At this time, it is possible to supply the same amount of current to each connection group of the carrier connected in one group to generate heat at the same temperature, or to supply different amounts of current to each connection group to generate heat at different temperatures. Of course.
이러한, 발열 담체 모듈 조립체(100)는, 매우 다양한 분야에서 활용될 수 있다.Such a heating carrier module assembly 100 can be utilized in a wide variety of fields.
예컨대, 도 11에 도시된 바와 같이, 발열 담체 모듈 조립체(100)는, 히터 시스템(1000)에 적용될 수 있다.For example, as shown in FIG. 11 , the heating carrier module assembly 100 may be applied to the heater system 1000 .
더욱 구체적으로, 히터 시스템(1000)은, 발열 담체 모듈 조립체(100) 및 발열 담체 모듈 조립체(100)로 유입되는 공기의 유입 방향을 기준으로 발열 담체 모듈 조립체(100)의 전방 또는 후방에 설치되어, 발열 담체 모듈 조립체(100) 내부에 공기의 흐름을 발생시키는 송풍팬(200)을 포함하여 구성될 수 있다.More specifically, the heater system 1000 is installed in the front or rear of the heating carrier module assembly 100 based on the inflow direction of the heating carrier module assembly 100 and the air flowing into the heating carrier module assembly 100 , It may be configured to include a blowing fan 200 that generates a flow of air inside the heating carrier module assembly 100.
히터 시스템(1000)의 발열 담체 모듈 조립체(100) 및 송풍팬(200)은 별개의 파트로 분리되어 형성될 수 있으며, 주름관과 같은 플렉시블한 연결관(400)에 의해 공기의 흐름이 연통되도록 서로 연결될 수 있다.The heating carrier module assembly 100 and the blowing fan 200 of the heater system 1000 may be formed as separate parts, and the air flow is communicated with each other by a flexible connection pipe 400 such as a corrugated pipe. can be connected
이때, 발열 담체 모듈 조립체(100)는, 각 담체(1)의 복수의 관통 채널(C)을 통과하는 공기가 가열되어 온풍으로 배출될 수 있도록, 컨트롤러(300)로부터 전류를 공급 받아 각 담체(1)가 자체의 전기저항에 의하여 소정의 온도로 가열될 수 있다. 컨트롤러(300)는, 송풍팬(200) 파트와도 전기적으로 연결되어, 발열 담체 모듈 조립체(100) 파트와 송풍팬(200) 파트에 각각 적절한 전압과 전류의 전기를 배분하여 공급할 수 있다.At this time, the heating carrier module assembly 100 receives current from the controller 300 so that the air passing through the plurality of through channels C of each carrier 1 is heated and discharged as warm air, and each carrier ( 1) can be heated to a predetermined temperature by its own electrical resistance. The controller 300 is also electrically connected to the blowing fan 200 part, and can distribute and supply electricity of appropriate voltage and current to the heating carrier module assembly 100 part and the blowing fan 200 part, respectively.
또한, 본 실시예에서, 발열 담체 모듈 조립체(100)와 송풍팬(200)이 별도의 파트로 분리되어 형성되는 것을 예로 들었지만, 반드시 도 11에 국한되지 않고, 발열 담체 모듈 조립체(100)와 송풍팬(200) 하나의 파트로 통합되어 형성될 수도 있다.In addition, in this embodiment, the heating carrier module assembly 100 and the blowing fan 200 are separately formed as separate parts, but it is not necessarily limited to FIG. 11, and the heating carrier module assembly 100 and the blowing fan The fan 200 may be integrally formed as one part.
이외에도, 발열 담체 모듈 조립체(100)는, 유해가스 처리 시스템에 적용될 수도 있다.In addition, the heating carrier module assembly 100 may be applied to a noxious gas treatment system.
예컨대, 상기 유해가스 처리 시스템은, 발열 담체 모듈 조립체(100)를 포함하고, 발열 담체 모듈 조립체(100)는, 발열 담체 모듈 조립체(100)로 유입되는 공기에 포함된 유해가스를 처리할 수 있도록, 각 담체(1)의 복수의 관통 채널(C)의 내벽(Wall)에 상기 유해가스의 분해를 촉진하는 촉매물질이 코팅되어 형성된 촉매 코팅층을 더 포함할 수 있다.For example, the noxious gas treatment system includes a heating carrier module assembly 100, and the heating carrier module assembly 100 can treat harmful gases contained in air flowing into the heating carrier module assembly 100. , It may further include a catalyst coating layer formed by coating a catalyst material that promotes the decomposition of the harmful gas on the inner wall (Wall) of the plurality of through channels (C) of each carrier (1).
이때, 상기 유해가스 처리 시스템은, 공기의 유량이 존재하는 환경에 설치될 경우에는, 별도의 송풍팬을 포함하지 않으며, 공기의 유량이 존재하지 않는 환경에 설치될 경우에는, 도 11에 도시된 상술한 히터 시스템(1000)의 구성과 유사하게 발열 담체 모듈 조립체(100)로 유입되는 공기의 유입 방향을 기준으로 발열 담체 모듈 조립체(100)의 전방 또는 후방에 설치되어, 발열 담체 모듈 조립체(100) 내부에 공기의 흐름을 발생시키는 송풍팬을 더 포함할 수 있다.At this time, when the noxious gas treatment system is installed in an environment where the flow rate of air exists, it does not include a separate blowing fan, and when installed in an environment where the flow rate of air does not exist, the system shown in FIG. Similar to the configuration of the above-described heater system 1000, it is installed in the front or rear of the heating carrier module assembly 100 based on the inflow direction of air flowing into the heating carrier module assembly 100, and the heating carrier module assembly 100 ) may further include a blowing fan generating an air flow therein.
이에 따라, 유입된 공기가 발열 담체 모듈 조립체(100)의 담체 모듈(10)을 구성하는 각 담체(1)의 복수의 관통 채널(C)을 통과하는 과정에서, 공기에 포함된 상기 유해가스의 성분이 흡착될 수 있으며, 각 담체(1)가 자체의 전기저항에 의하여 소정의 온도로 가열됨으로써, 상기 촉매 코팅층의 촉매 반응에 의해 흡착된 상기 유해가스를 분해하여 처리할 수 있다.Accordingly, in the course of the introduced air passing through the plurality of through channels C of each carrier 1 constituting the carrier module 10 of the heating carrier module assembly 100, the noxious gas contained in the air Components can be adsorbed, and each carrier 1 is heated to a predetermined temperature by its own electrical resistance, thereby decomposing and treating the noxious gas adsorbed by the catalytic reaction of the catalyst coating layer.
여기서, 상기 유해가스 처리 시스템을 통해 처리될 수 있는 상기 유해가스로는, 휘발성유기화합물, 산화질소(NOx), 악취, 각종 탄화수소(CxHy), 일산화탄소(CO), 오존 및 유해 라디칼(수산화라디칼 등), 아산화질소(N20) 및 과불화화합물(Poly- & Per-fluorinated Compounds, PFC) 등의 온실가스 등을 포함하며, 더 나아가 병원균, 바이러스 등도 포함할 수 있다. 또한, 상기 촉매 코팅층으로 사용되는 상기 촉매물질로는, Pt, Pd, Rh, Fe, Cu, Ni, Mn, Co, Ag, Au, V, Ti 및 Mo 중 적어도 어느 하나 이상을 포함하는 금속, 또는 이러한 금속을 하나 이상 포함하는 화합물 또는 산화물을 포함할 수 있다. Here, the harmful gases that can be treated through the harmful gas treatment system include volatile organic compounds, nitrogen oxides (NOx), odors, various hydrocarbons (C x H y ), carbon monoxide (CO), ozone and harmful radicals (hydroxide radicals, etc.), nitrous oxide (N 2 O), and greenhouse gases such as poly- & per-fluorinated compounds (PFC), and may further include pathogens and viruses. In addition, as the catalyst material used as the catalyst coating layer, a metal containing at least one or more of Pt, Pd, Rh, Fe, Cu, Ni, Mn, Co, Ag, Au, V, Ti and Mo, or It may contain compounds or oxides containing one or more of these metals.
또한, 이외에도, 발열 담체 모듈 조립체(100)는, 미세입자 처리 시스템에 적용될 수도 있다.In addition, the heating carrier module assembly 100 may also be applied to a fine particle treatment system.
예컨대, 발열 담체 모듈 조립체(100)가 상기 미세입자 처리 시스템에 적용될 경우, 발열 담체 모듈 조립체(100)의 각 담체(1)는, 도 12에 도시된 바와 같이, 발열 필터로서 기능할 수 있도록, 다수의 세공을 가지는 다공질체로 형성되고, 복수의 관통 채널(C) 중, 일부 관통 채널은, 발열 담체 모듈 조립체(100)로 유입되는 공기의 유입 방향을 기준으로 후방 단부가 충전재(P)에 의해 플러깅(Plugging)되고, 나머지 관통 채널은, 전방 단부가 충전재(P)에 의해 플러깅될 수 있다.For example, when the heating carrier module assembly 100 is applied to the fine particle treatment system, each carrier 1 of the heating carrier module assembly 100, as shown in FIG. 12, can function as a heating filter, It is formed of a porous body having a plurality of pores, and among the plurality of through channels (C), some of the through channels have their rear ends relative to the inflow direction of the air flowing into the heating carrier module assembly 100 by the filler (P). It is plugged, and the remaining through channels can be plugged by the filler (P) at the front end.
즉, 하나의 관통 채널에서는, 전방 단부가 개방되어 있는 한편 후방 단부가 충전재(P)에 의해 플러깅되어 있으며, 이에 인접한 다른 관통 채널에서는, 전방 단부가 충전재(P)에 의해 플러깅되는 한편 후방 단부가 개방되어 있을 수 있다. 이러한, 플러깅에 의해 각 관통 채널이 교대로 전방 단부 또는 후방 단부가 개방된 형태로 형성될 수 있다.That is, in one through channel, the front end is open while the rear end is plugged by the filler material P, and in the other through channel adjacent thereto, the front end is plugged by the filler material P while the rear end is plugged. may be open. By such plugging, each through channel may be alternately formed in a form in which a front end or a rear end is open.
이에 따라, 전방 단부가 개방된 관통 채널로 유입된 공기는 다수의 세공을 가지는 다공질체로 형성되는 관통 채널의 벽부를 통과하여 후방 단부가 개방된 관통 채널을 통해 빠져나갈 수 있으며, 다공질체의 상기 벽부를 통과하는 과정에서 공기에 포함된 상기 미세입자가 포집될 수 있다.Accordingly, air introduced into the through channel open at the front end can pass through the wall portion of the through channel formed of the porous body having a plurality of pores and escape through the through channel open at the rear end. In the course of passing through the unit, the fine particles contained in the air may be collected.
여기서, 발열 필터로서 기능하는 발열 담체 모듈 조립체(100)에 포집되는 주요 대상 미세입자는, 유증기 액적, 병원균, 바이러스, 카본(Carbon) 함유 미세입자, 유기물 함유 미세입자 등 다양한 종류의 유해한 미세입자가 그 대상이 될 수 있다.Here, the main target microparticles collected in the heating carrier module assembly 100 functioning as a heat filter are various types of harmful microparticles such as oil vapor droplets, pathogens, viruses, carbon-containing microparticles, and organic matter-containing microparticles. can be the target.
이때, 발열 담체 모듈 조립체(100)는, 각 담체(1)의 복수의 관통 채널(C)에서 걸러진 상기 미세입자의 농도가 증가되면, 각 담체(1)가 자체의 전기저항에 의하여 소정의 온도로 가열되어 포집된 상기 미세입자를 태움으로써 분해 처리를 할 수 있다. 이와 같이, 상기 미세입자 처리 시스템은, 자체 발열 가능한 발열 담체 모듈 조립체(100)를 발열 필터로 이용하여 포집된 상기 미세입자를 태움으로써, 별도의 추가적인 가열 장치 없이 상기 미세입자를 처리할 수 있는 장점을 가질 수 있다.At this time, in the heating carrier module assembly 100, when the concentration of the fine particles filtered through the plurality of through channels C of each carrier 1 increases, each carrier 1 reaches a predetermined temperature by its own electrical resistance. Decomposition treatment can be performed by heating and burning the collected microparticles. As such, the microparticle treatment system has the advantage of being able to process the microparticles without an additional heating device by burning the microparticles collected by using the self-heating-capable heating carrier module assembly 100 as a heating filter. can have
또한, 상기 미세입자 처리 시스템은, 발열 담체 모듈 조립체(100)로 유입되는 공기에 포함된 유증기 액적 및 유해가스의 분해도 함께 저온에서 처리할 수 있도록, 발열 담체 모듈 조립체(100)가 각 담체(1)의 복수의 관통 채널(C)의 내벽(Wall)에 상기 유해 성분의 분해를 촉진하는 촉매물질이 코팅되어 형성된 촉매 코팅층을 더 포함할 수 있다. 여기서, 상기 촉매 코팅층의 구성 및 역할은, 상술한 상기 유해가스 처리 시스템과 동일할 수 있다. 따라서, 상세한 설명은 생략한다.In addition, the fine particle treatment system is capable of treating the decomposition of oil vapor droplets and harmful gases contained in the air introduced into the heating carrier module assembly 100 at a low temperature, so that the heating carrier module assembly 100 is configured to each carrier 1 ) may further include a catalyst coating layer formed by coating an inner wall (Wall) of the plurality of through channels (C) with a catalyst material that promotes decomposition of the harmful component. Here, the composition and role of the catalyst coating layer may be the same as those of the above-described noxious gas treatment system. Therefore, detailed description is omitted.
따라서, 본 발명의 일 실시예에 따른 발열 담체 모듈 조립체(100)는, 탄성력을 가지는 구조의 접촉 단자(20)를 이용하여, 담체(1)와 접촉 단자(20) 간의 접촉 불량을 방지함으로써, 서로 이웃하는 담체(1) 사이의 통전을 원활하게 하고, 담체(1)와 접촉 단자(20) 간에 틈이 발생하지 않도록 밀봉되어 서로 이웃하는 담체(1) 사이로 공기가 새는 것을 용이하게 방지할 수 있다. 또한, 접촉 단자(20)를 수평 방향 또는 수직 방향으로 서로 이웃하는 담체(1) 사이에 선택적으로 설치함으로써, 담체(1) 들이 직렬이나 병렬 또는 직렬과 병렬의 조합 등 다양한 형태로 통전되도록 하여, 담체 모듈(10) 내에서 각 담체(1) 간의 전류의 흐름 방향을 다양한 형태로 제어할 수 있다.Therefore, the heating carrier module assembly 100 according to an embodiment of the present invention uses the contact terminal 20 having an elastic structure to prevent contact failure between the carrier 1 and the contact terminal 20, It is possible to smoothly conduct electricity between the carriers 1 adjacent to each other, and to prevent air leakage between the carriers 1 adjacent to each other by sealing so that no gap is generated between the carrier 1 and the contact terminal 20. there is. In addition, by selectively installing the contact terminals 20 between carriers 1 adjacent to each other in the horizontal or vertical direction, the carriers 1 are energized in various forms such as series, parallel, or a combination of series and parallel, The flow direction of the current between the respective carriers 1 in the carrier module 10 may be controlled in various ways.
이에 따라, 발열 담체 모듈 조립체(100)를 히터 시스템(1000)으로 사용 시, 난방 효율을 향상시키고, 상기 유해가스 처리 시스템이나 상기 미세입자 처리 시스템으로 사용 시, 상기 유해가스나 상기 미세입자의 처리 효율을 향상시키는 효과를 가질 수 있다.Accordingly, when the heating carrier module assembly 100 is used as the heater system 1000, heating efficiency is improved, and when used as the noxious gas treatment system or the fine particle treatment system, the harmful gas or the fine particles are treated. It can have the effect of improving efficiency.
본 발명은 도면에 도시된 실시예를 참고로 설명되었으나 이는 예시적인 것에 불과하며, 당해 기술분야에서 통상의 지식을 가진 자라면 이로부터 다양한 변형 및 균등한 다른 실시예가 가능하다는 점을 이해할 것이다. 따라서 본 발명의 진정한 기술적 보호 범위는 첨부된 특허청구범위의 기술적 사상에 의하여 정해져야 할 것이다.Although the present invention has been described with reference to the embodiments shown in the drawings, this is merely exemplary, and those skilled in the art will understand that various modifications and equivalent other embodiments are possible therefrom. Therefore, the true technical protection scope of the present invention should be determined by the technical spirit of the appended claims.

Claims (20)

  1. 전기 저항에 의해 가열이 가능한 발열체로서 하나 이상의 관통 채널이 내부에 형성되는 담체가 수평 방향 및 수직 방향 중 적어도 어느 한 방향으로 적층되어 형성되는 담체 모듈; 및a carrier module, which is a heating element capable of being heated by electrical resistance, and is formed by stacking carriers having one or more through channels formed therein in at least one of a horizontal direction and a vertical direction; and
    상기 담체 모듈의 내부에서 각 담체가 서로 통전될 수 있도록, 상기 수평 방향 또는 상기 수직 방향으로 서로 이웃하는 담체 사이에 선택적으로 설치되는 접촉 단자;를 포함하고,A contact terminal selectively installed between carriers adjacent to each other in the horizontal direction or the vertical direction so that each carrier can be energized with each other inside the carrier module;
    상기 접촉 단자는,The contact terminal,
    상기 서로 이웃하는 담체 사이에서 탄성적으로 압축되게 설치되는, 발열 담체 모듈 조립체.A heating carrier module assembly installed to be elastically compressed between the carriers adjacent to each other.
  2. 제 1 항에 있어서,According to claim 1,
    상기 담체는,The carrier is
    공기가 통과할 수 있도록 복수의 관통 채널이 서로 평행하게 천공되어 내부에 벌집(Honeycomb) 모양의 채널 구조가 형성되는, 발열 담체 모듈 조립체.A heat generating carrier module assembly in which a plurality of through channels are perforated in parallel to each other so that air can pass through to form a honeycomb-shaped channel structure therein.
  3. 제 1 항에 있어서,According to claim 1,
    상기 접촉 단자는,The contact terminal,
    상기 서로 이웃하는 담체 사이에 선택적으로 설치되어, 상기 담체 모듈의 내부에서 각 담체를 직렬이나 병렬 또는 직렬과 병렬의 조합으로 통전시키는, 발열 담체 모듈 조립체.A heat generating carrier module assembly that is selectively installed between the carriers adjacent to each other and energizes each carrier in series, parallel, or a combination of series and parallel inside the carrier module.
  4. 제 1 항에 있어서,According to claim 1,
    상기 접촉 단자는,The contact terminal,
    탄성력을 가질 수 있도록, 횡단면의 형상이 상승 부재 및 하강 부재가 반복적으로 배치됨으로써 산과 골짜기 형상을 이루도록 형성되는, 발열 담체 모듈 조립체.The heat generating carrier module assembly, wherein the shape of the cross section is formed so as to have a shape of hills and valleys by repeatedly disposing the rising member and the descending member so as to have elasticity.
  5. 제 4 항에 있어서,According to claim 4,
    상기 접촉 단자는,The contact terminal,
    전체적으로 S자 형상, ㄹ자 형상 및 지그재그 형상 중 어느 한 형상으로 형성되는, 발열 담체 모듈 조립체.A heat generating carrier module assembly formed in any one of an S-shape, an L-shape and a zigzag shape as a whole.
  6. 제 4 항에 있어서,According to claim 4,
    상기 접촉 단자는,The contact terminal,
    상기 서로 이웃하는 담체 사이로 공기가 통과하지 않고 밀봉(Sealing)될 수 있도록, 상기 산과 골짜기 형상이 상기 담체 모듈로 유입되는 공기의 유입 방향과 수직한 방향으로 연장되게 상기 서로 이웃하는 담체 사이에 설치되는, 발열 담체 모듈 조립체.Installed between the carriers adjacent to each other such that the peaks and valleys extend in a direction perpendicular to the inflow direction of the air flowing into the carrier module so that air can be sealed without passing between the carriers adjacent to each other , Heat carrier module assembly.
  7. 제 5 항에 있어서,According to claim 5,
    상기 접촉 단자는,The contact terminal,
    횡단면을 기준으로 상기 상승 부재가 일직선 형상으로 연장되어 상방으로 경사지게 형성되고, 상기 하강 부재가 일직선으로 연장되어 상기 상승 부재와 반대로 하방으로 경사지게 형성되는, 발열 담체 모듈 조립체.The heat generating carrier module assembly, wherein the lifting member extends in a straight line and is inclined upward with respect to a cross section, and the descending member extends in a straight line and is inclined downward opposite to the lifting member.
  8. 제 7 항에 있어서,According to claim 7,
    상기 접촉 단자는,The contact terminal,
    각 담체와의 접촉 면적을 증가시킬 수 있도록, 횡단면을 기준으로 일직선 형상으로 연장되어 수평 방향으로 형성되고, 상기 상승 부재와 상기 하강 부재 사이를 연결하는 수평 부재가 형성되는, 발열 담체 모듈 조립체.In order to increase the contact area with each carrier, a horizontal member is formed extending in a straight line with respect to the cross section and formed in a horizontal direction, and connecting between the lifting member and the lowering member. A heat generating carrier module assembly.
  9. 제 5 항에 있어서,According to claim 5,
    상기 접촉 단자는,The contact terminal,
    횡단면을 기준으로 상기 상승 부재가 볼록한 원호 형상 또는 오목한 원호 형상으로 연장되어 상방으로 경사지게 형성되고, 상기 하강 부재가 볼록한 원호 형상 또는 오목한 원호 형상으로 연장되어 상기 상승 부재와 반대로 하방으로 경사지게 형성되는, 발열 담체 모듈 조립체.Based on the cross section, the lifting member extends in a convex arc shape or a concave arc shape and is inclined upward, and the descending member extends in a convex arc shape or a concave arc shape and is inclined downward opposite to the lifting member. Carrier module assembly.
  10. 제 9 항에 있어서,According to claim 9,
    상기 접촉 단자는,The contact terminal,
    각 담체와의 접촉 면적을 증가시킬 수 있도록, 횡단면을 기준으로 일직선 형상으로 연장되어 수평 방향으로 형성되고, 상기 상승 부재와 상기 하강 부재 사이를 연결하는 수평 부재가 형성되는, 발열 담체 모듈 조립체.In order to increase the contact area with each carrier, a horizontal member is formed extending in a straight line with respect to the cross section and formed in a horizontal direction, and connecting between the lifting member and the lowering member. A heat generating carrier module assembly.
  11. 제 1 항에 있어서,According to claim 1,
    상기 담체 모듈의 내부에서 상기 접촉 단자가 설치되지 않은 담체 사이에 설치되어 각 담체 사이를 절연시키는 적층 절연재; 및a laminated insulating material installed between carriers on which the contact terminals are not installed inside the carrier module to insulate between carriers; and
    상기 담체 모듈이 외부와 절연될 수 있도록, 상기 담체 모듈의 외측면을 둘러싸도록 형성되는 외곽 절연재;an outer insulating material formed to surround an outer surface of the carrier module so that the carrier module is insulated from the outside;
    를 더 포함하는, 발열 담체 모듈 조립체.Further comprising, the heating carrier module assembly.
  12. 제 1 항에 있어서,According to claim 1,
    상기 담체 모듈은,The carrier module,
    상기 접촉 단자와 접촉하는 각 담체의 외측면에 전도성 페이스트가 도포되는, 발열 담체 모듈 조립체.A heating carrier module assembly, wherein a conductive paste is applied to an outer surface of each carrier in contact with the contact terminal.
  13. 제 1 항 내지 제 12 항 중 어느 한 항에 따른 발열 담체 모듈 조립체; 및A heating carrier module assembly according to any one of claims 1 to 12; and
    상기 발열 담체 모듈 조립체로 유입되는 공기의 유입 방향을 기준으로 상기 발열 담체 모듈 조립체의 전방 또는 후방에 설치되어, 상기 발열 담체 모듈 조립체 내부에 공기의 흐름을 발생시키는 송풍팬;a blowing fan installed at the front or rear of the heating carrier module assembly based on an inflow direction of air flowing into the heating carrier module assembly to generate air flow inside the heating carrier module assembly;
    을 포함하는 히터 시스템.Heater system comprising a.
  14. 제 13 항에 있어서,According to claim 13,
    상기 발열 담체 모듈 조립체는,The heating carrier module assembly,
    각 담체의 상기 복수의 관통 채널을 통과하는 공기가 가열되어 온풍으로 배출될 수 있도록, 상기 각 담체가 자체의 전기저항에 의하여 소정의 온도로 가열되는, 히터 시스템.The heater system according to claim 1 , wherein each carrier is heated to a predetermined temperature by its own electrical resistance so that air passing through the plurality of through channels of each carrier is heated and discharged as warm air.
  15. 제 1 항 내지 제 12 항 중 어느 한 항에 따른 발열 담체 모듈 조립체;를 포함하고,It includes; the heating carrier module assembly according to any one of claims 1 to 12,
    상기 발열 담체 모듈 조립체는,The heating carrier module assembly,
    상기 발열 담체 모듈 조립체로 유입되는 공기에 포함된 유해가스를 처리할 수 있도록, 각 담체의 상기 복수의 관통 채널의 내벽에 상기 유해가스의 분해를 촉진하는 촉매물질이 코팅되어 형성된 촉매 코팅층;a catalyst coating layer formed by coating an inner wall of the plurality of through channels of each carrier with a catalyst material that promotes the decomposition of the harmful gas so as to treat the harmful gas included in the air flowing into the heating carrier module assembly;
    을 더 포함하는, 유해가스 처리 시스템.A harmful gas treatment system further comprising a.
  16. 제 15 항에 있어서,According to claim 15,
    상기 발열 담체 모듈 조립체로 유입되는 공기의 유입 방향을 기준으로 상기 발열 담체 모듈 조립체의 전방 또는 후방에 설치되어, 상기 발열 담체 모듈 조립체 내부에 공기의 흐름을 발생시키는 송풍팬;a blowing fan installed at the front or rear of the heating carrier module assembly based on an inflow direction of air flowing into the heating carrier module assembly to generate air flow inside the heating carrier module assembly;
    을 더 포함하는, 유해가스 처리 시스템.A harmful gas treatment system further comprising a.
  17. 제 15 항에 있어서,According to claim 15,
    상기 발열 담체 모듈 조립체는,The heating carrier module assembly,
    상기 각 담체의 상기 복수의 관통 채널에 흡착되는 상기 유해가스의 농도가 증가되면, 상기 각 담체가 자체의 전기저항에 의하여 소정의 온도로 가열되어 흡착된 상기 유해가스를 탈착 및 분해하는, 유해가스 처리 시스템.When the concentration of the noxious gas adsorbed in the plurality of through channels of each carrier increases, each carrier is heated to a predetermined temperature by its own electrical resistance to desorb and decompose the adsorbed noxious gas. processing system.
  18. 제 1 항 내지 제 12 항 중 어느 한 항에 따른 발열 담체 모듈 조립체;를 포함하고,It includes; the heating carrier module assembly according to any one of claims 1 to 12,
    상기 발열 담체 모듈 조립체의 각 담체는,Each carrier of the heating carrier module assembly,
    발열 필터로서 기능할 수 있도록, 다수의 세공을 가지는 다공질체로 형성되고,It is formed of a porous body having a large number of pores so that it can function as a heat generating filter,
    상기 발열 담체 모듈 조립체의 상기 각 담체에 형성된 상기 복수의 관통 채널 중, 일부 관통 채널은, 상기 발열 담체 모듈 조립체로 유입되는 공기의 유입 방향을 기준으로 후방 단부가 충전재에 의해 플러깅(Plugging)되고, 나머지 관통 채널은, 전방 단부가 상기 충전재에 의해 플러깅되는, 미세입자 처리 시스템.Among the plurality of through channels formed in each of the carriers of the heating carrier module assembly, some of the through channels have rear ends based on an inflow direction of air flowing into the heating carrier module assembly, Plugged by a filler, The remaining through channels are plugged at their front ends by said filler material.
  19. 제 18 항에 있어서,According to claim 18,
    상기 발열 담체 모듈 조립체는,The heating carrier module assembly,
    상기 각 담체의 상기 복수의 관통 채널에서 걸러진 미세입자의 농도가 증가되면, 상기 각 담체가 자체의 전기저항에 의하여 소정의 온도로 가열되어 포집(Filtering)된 상기 미세입자를 분해 및 제거하는, 미세입자 처리 시스템.When the concentration of the fine particles filtered in the plurality of through channels of each carrier increases, each carrier is heated to a predetermined temperature by its own electrical resistance to decompose and remove the filtered fine particles. particle handling system.
  20. 제 18 항에 있어서,According to claim 18,
    상기 발열 담체 모듈 조립체는,The heating carrier module assembly,
    상기 발열 담체 모듈 조립체로 유입되는 공기에 포함된 미세입자, 유해가스 및 유증기를 저온에서 처리할 수 있도록, 각 담체의 상기 복수의 관통 채널의 내벽에 상기 미세입자와 상기 유해가스 및 상기 유증기의 분해를 촉진하는 촉매물질이 코팅되어 형성된 촉매 코팅층;Decomposition of the fine particles, the harmful gas and the oil vapor on the inner walls of the plurality of through channels of each carrier so that the fine particles, harmful gas and oil vapor included in the air flowing into the exothermic carrier module assembly can be treated at a low temperature. A catalyst coating layer formed by coating a catalyst material that promotes;
    을 더 포함하는, 미세입자 처리 시스템.Further comprising a fine particle treatment system.
PCT/KR2022/014536 2022-02-23 2022-09-28 Heat generating carrier module assembly, and heater system, harmful gas treatment system, and fine particle treatment system comprising same WO2023163306A1 (en)

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KR1020220023810A KR102628742B1 (en) 2022-02-23 2022-02-23 Heating substrate module assembly and heater system including same, harmful gas treatment system, and fine particle treatment system
KR10-2022-0023810 2022-02-23

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Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05296473A (en) * 1992-04-23 1993-11-09 Matsushita Electric Works Ltd Heating element for floor heating device
JPH07185264A (en) * 1993-12-28 1995-07-25 Sharp Corp Honeycomb heater
KR20060021428A (en) * 2004-09-03 2006-03-08 모딘코리아 유한회사 Heater having plate type heating element
KR20190000735U (en) * 2017-09-13 2019-03-21 주식회사 포알 Evacuator system conducting atmosphere purification function
KR20210021647A (en) * 2019-08-19 2021-03-02 자화전자(주) Apparatus for ptc heater

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH05296473A (en) * 1992-04-23 1993-11-09 Matsushita Electric Works Ltd Heating element for floor heating device
JPH07185264A (en) * 1993-12-28 1995-07-25 Sharp Corp Honeycomb heater
KR20060021428A (en) * 2004-09-03 2006-03-08 모딘코리아 유한회사 Heater having plate type heating element
KR20190000735U (en) * 2017-09-13 2019-03-21 주식회사 포알 Evacuator system conducting atmosphere purification function
KR20210021647A (en) * 2019-08-19 2021-03-02 자화전자(주) Apparatus for ptc heater

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