WO2023159533A1 - Mechanical and electrical continuously variable speed composite transmission system and control method thereof - Google Patents

Mechanical and electrical continuously variable speed composite transmission system and control method thereof Download PDF

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Publication number
WO2023159533A1
WO2023159533A1 PCT/CN2022/078144 CN2022078144W WO2023159533A1 WO 2023159533 A1 WO2023159533 A1 WO 2023159533A1 CN 2022078144 W CN2022078144 W CN 2022078144W WO 2023159533 A1 WO2023159533 A1 WO 2023159533A1
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WIPO (PCT)
Prior art keywords
clutch
transmission
gear
mechanical
output
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PCT/CN2022/078144
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French (fr)
Chinese (zh)
Inventor
朱镇
后睿
陈龙
蔡英凤
田翔
孙晓东
韩江义
夏长高
张奕涵
盛杰
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江苏大学
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Publication of WO2023159533A1 publication Critical patent/WO2023159533A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/70Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion in which the central axis of the gearing lies inside the periphery of an orbital gear
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/02Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of clutch
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/06Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing
    • B60K17/08Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of change-speed gearing of mechanical type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60KARRANGEMENT OR MOUNTING OF PROPULSION UNITS OR OF TRANSMISSIONS IN VEHICLES; ARRANGEMENT OR MOUNTING OF PLURAL DIVERSE PRIME-MOVERS IN VEHICLES; AUXILIARY DRIVES FOR VEHICLES; INSTRUMENTATION OR DASHBOARDS FOR VEHICLES; ARRANGEMENTS IN CONNECTION WITH COOLING, AIR INTAKE, GAS EXHAUST OR FUEL SUPPLY OF PROPULSION UNITS IN VEHICLES
    • B60K17/00Arrangement or mounting of transmissions in vehicles
    • B60K17/04Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing
    • B60K17/12Arrangement or mounting of transmissions in vehicles characterised by arrangement, location, or kind of gearing of electric gearing
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H3/00Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
    • F16H3/44Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
    • F16H3/62Gearings having three or more central gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/02Gearboxes; Mounting gearing therein
    • F16H57/023Mounting or installation of gears or shafts in the gearboxes, e.g. methods or means for assembly
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H57/00General details of gearing
    • F16H57/08General details of gearing of gearings with members having orbital motion
    • F16H57/082Planet carriers
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/04Smoothing ratio shift
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/26Generation or transmission of movements for final actuating mechanisms
    • F16H61/28Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
    • F16H61/32Electric motors actuators or related electrical control means therefor
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H61/00Control functions within control units of change-speed- or reversing-gearings for conveying rotary motion ; Control of exclusively fluid gearing, friction gearing, gearings with endless flexible members or other particular types of gearing
    • F16H61/26Generation or transmission of movements for final actuating mechanisms
    • F16H61/28Generation or transmission of movements for final actuating mechanisms with at least one movement of the final actuating mechanism being caused by a non-mechanical force, e.g. power-assisted
    • F16H61/32Electric motors actuators or related electrical control means therefor
    • F16H2061/323Electric motors actuators or related electrical control means therefor for power assistance, i.e. servos with follow up action
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/003Transmissions for multiple ratios characterised by the number of forward speeds
    • F16H2200/0039Transmissions for multiple ratios characterised by the number of forward speeds the gear ratios comprising three forward speeds
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/20Transmissions using gears with orbital motion
    • F16H2200/2002Transmissions using gears with orbital motion characterised by the number of sets of orbital gears
    • F16H2200/201Transmissions using gears with orbital motion characterised by the number of sets of orbital gears with three sets of orbital gears
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16HGEARING
    • F16H2200/00Transmissions for multiple ratios
    • F16H2200/20Transmissions using gears with orbital motion
    • F16H2200/203Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes
    • F16H2200/2048Transmissions using gears with orbital motion characterised by the engaging friction means not of the freewheel type, e.g. friction clutches or brakes with seven engaging means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/62Hybrid vehicles

Definitions

  • the invention relates to a transmission system and a control method thereof, in particular to a mechanical-electrical stepless-variable composite transmission system and a control method thereof, which belong to the technical field of variable-speed transmission devices.
  • Automobile transmission is the core component of automobile transmission system and one of the important evaluation indicators of vehicle performance.
  • the car transmission changes the transmission ratio between the engine and the driving wheels, so that the engine always works at its best power performance state, adapting to different forms of starting, accelerating, driving and overcoming various road obstacles. Different requirements for driving wheel traction and vehicle speed under different conditions.
  • Electric continuously variable transmission is an advanced technology developed in recent years. It provides vehicles with continuously variable speed, making the driving more stable and comfortable.
  • EVT Electric continuously variable transmission
  • the fuel efficiency of the vehicle can be greatly improved.
  • EVT can effectively supplement the driving force through the accumulator without changing the power requirements of the internal combustion engine, so as to keep the working state of the internal combustion engine from being affected by road conditions and improve the efficiency of the vehicle.
  • the EVT is directly connected to the output shaft, it will encounter the problem of EVT overheating at higher speeds, so the single EVT transmission mode cannot meet the transmission needs of multiple working conditions.
  • the present invention provides a compound transmission system of mechanical and electrical stepless transmission and its control method.
  • the present invention realizes EVT transmission, mechanical transmission, Mechanical-EVT compound transmission and switching of multiple modes of energy recovery; it can adapt to different working conditions, improve engine power utilization and improve fuel economy.
  • an input shaft assembly including an input shaft, a first clutch C1 and an input gear pair;
  • a mechanical transmission assembly includes a mechanical transmission shaft, a front planetary row assembly, a rear planetary row assembly, a fifth clutch C 5 , a first brake B 1 and a second brake B 2
  • the front planetary row assembly includes a front Sun gear, front planetary carrier, front ring gear
  • described rear planetary row assembly comprises rear sun gear, rear planetary carrier and rear ring gear
  • Described mechanical transmission shaft is connected with input shaft through first clutch C1
  • described mechanical transmission Shafts are respectively fixedly connected to the front ring gear and the rear sun gear
  • the front planet carrier is connected to the rear planet carrier
  • the front sun gear is connected to the mechanical transmission shaft through the fifth clutch C5
  • the first brake B1 can be locked
  • the second brake B2 can simultaneously lock the front planetary carrier and the rear planetary carrier;
  • An electric transmission assembly the electric transmission assembly includes an electric input shaft, an inner rotor, an outer rotor, a stator, a power supply, an electric output shaft, a second clutch C 2 and a third clutch C 3 ; the input gear pair passes through the second clutch C 2.
  • the electric input shaft is connected to the inner rotor
  • the electric output shaft is connected to the outer rotor
  • the power supply supplies power to the stator to generate a magnetic field
  • the magnetic field generated by the stator controls the transmission speed of the inner rotor relative to the outer rotor Ratio, to realize the adjustment of the transmission speed ratio of the electric input shaft relative to the electric output shaft;
  • An output shaft assembly the output shaft assembly includes an output shaft, an output sun gear, an output planet carrier, an output ring gear, an output gear pair and a fourth clutch C4 ; the output sun gear is connected with the rear ring gear, and the output gear The ring is connected to the third clutch C3 through the output gear pair, the output planet carrier is connected to the output shaft, and the output sun gear is connected to the output shaft through the fourth clutch C4 .
  • the present invention realizes the switching of multiple modes of EVT transmission, mechanical transmission, mechanical-EVT compound transmission and energy recovery by switching the clutch assembly and the brake assembly; it can adapt to different working conditions, improve engine power utilization, and improve fuel economy; effectively The impact of shifting is greatly reduced, and the range of speed ratio adjustment is increased; in terms of power adjustment, the electric transmission component can effectively supplement the driving force through the energy storage, and the EVT can also recover the energy during braking and send it back to the energy storage.
  • the power-split mechanical-EVT compound transmission system of the present invention has a mechanical-EVT parallel transmission mode, which effectively broadens the speed regulation range and can meet the requirements of large-scale linear and nonlinear stepless speed regulation.
  • the electric transmission assembly includes a slip ring, the slip ring is connected to the inner rotor, the inner rotor converts mechanical energy into electrical energy, and the generated electrical energy passes through the slip ring delivered to the power supply.
  • a control method for a mechanically and electrically continuously variable compound transmission system which realizes switching between a single-flow transmission mode, a compound transmission mode and an energy recovery mode through combined switching between a clutch and a brake;
  • the single-flow transmission mode includes EVT transmission mode and mechanical transmission mode;
  • the compound transmission mode is EVT and mechanical compound transmission mode.
  • means the actuator is in the engaged state
  • means the actuator is in the disengaged state
  • control method of the EVT transmission mode is as follows:
  • the second clutch C 2 , the third clutch C 3 and the fourth clutch C 4 are engaged, while the first clutch C 1 , the fifth clutch C 5 , the first brake B 1 and the second brake B 2 are disengaged; the power passes through the input shaft Input gear pair, second clutch C 2 , electric input shaft, inner rotor, outer rotor, electric output shaft, third clutch C 3 , output gear pair, output ring gear, output planet carrier to output shaft output.
  • the mechanical transmission mode includes mechanical transmission 1st gear, mechanical transmission 2nd gear and mechanical transmission 3rd gear, and the specific control method is as follows:
  • Mechanical transmission 1st gear (M1) the first clutch C 1 , the fourth clutch C 4 and the first brake B 1 are engaged, while the second clutch C 2 , the third clutch C 3 , the fifth clutch C 5 and the second brake B 2 Separation; the power is from the input shaft to the mechanical transmission shaft through the first clutch C1 , and the power is divided by the mechanical transmission shaft.
  • One route is from the front ring gear, the front planetary carrier to the rear planetary carrier, and the other route is from the rear sun gear to the rear planetary carrier.
  • the two-way power is merged in the rear planetary carrier, and then output from the rear ring gear, the fourth clutch C4 to the output shaft;
  • Mechanical transmission 2nd gear (M2) the first clutch C 1 , the fourth clutch C 4 and the fifth clutch C 5 are engaged, while the second clutch C 2 , the third clutch C 3 , the first brake B 1 and the second brake B 2 Separation; the power is sent from the input shaft to the mechanical transmission shaft through the first clutch C1 , and the power is divided by the mechanical transmission shaft.
  • the first route is from the fifth clutch C5 and the front sun gear to the front planetary carrier
  • the second route is from the front ring gear to the front Planetary carrier
  • the power of the first and second channels is combined to the rear planetary carrier
  • the third route is from the rear sun gear to the rear planetary carrier
  • the power is combined in the rear planetary carrier, and then from the rear ring gear, the fourth clutch C 4 to the output shaft output;
  • Mechanical transmission 3rd gear (M3) the first clutch C 1 , the fourth clutch C 4 and the second brake B 2 are engaged, while the second clutch C 2 , the third clutch C 3 , the fifth clutch C 5 and the first brake B 1 Separation; the power is output from the input shaft through the first clutch C 1 , the mechanical transmission shaft, the rear sun gear, the rear planet carrier, the rear ring gear, and the fourth clutch C 4 to the output shaft.
  • the EVT and mechanical compound transmission modes include EVT and mechanical compound transmission 1st gear (EVT-M1), EVT and mechanical compound transmission 2 gear (EVT-M2) and EVT and mechanical compound transmission 3rd gear (EVT-M3) , the specific control method is as follows:
  • EVT and mechanical compound transmission 1st gear (EVT-M1): the first clutch C 1 , the second clutch C 2 , the third clutch C 3 and the first brake B 1 are engaged, while the fourth clutch C 4 and the fifth clutch C 5 are engaged separate from the second brake B2 ;
  • the power is divided by the input shaft, and all the way through the input gear pair, the second clutch C 2 , the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3 , the output gear pair, the output ring gear to the output planet carrier;
  • the other way of power passes through the first clutch C 1 to the mechanical transmission shaft.
  • the power is divided by the mechanical transmission shaft.
  • One route is from the front ring gear, the front planetary carrier to the rear planetary carrier, and the other route is from the rear sun gear to the rear planetary carrier.
  • the two routes of power converge From the rear planetary carrier, from the rear ring gear, the output sun gear to the output planetary carrier, the power of the mechanical transmission component and the electric transmission component is combined in the output planetary carrier and then output by the output shaft;
  • EVT and mechanical compound transmission 2nd gear (EVT-M2): the first clutch C 1 , the second clutch C 2 , the third clutch C 3 and the fifth clutch C 5 are engaged, while the fourth clutch C 4 and the first brake B 1 separate from the second brake B2 ;
  • the power is divided by the input shaft, and all the way through the input gear pair, the second clutch C 2 , the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3 , the output gear pair, the output ring gear to the output planet carrier;
  • Another way of power is from the input shaft to the mechanical transmission shaft through the first clutch C1 , and the power is divided by the mechanical transmission shaft.
  • the first route is the fifth clutch C5 , the front sun gear to the front planetary carrier, and the second route is from the front ring gear to the front planets
  • the power of the first and second roads converges to the rear planetary carrier, and the third route is routed from the rear sun gear to the rear planetary carrier.
  • the power of the mechanical transmission assembly and the electric transmission assembly is combined in the output planet carrier and then output by the output shaft;
  • EVT and mechanical compound transmission 3rd gear (EVT-M3): the first clutch C 1 , the second clutch C 2 , the third clutch C 3 and the second brake B 2 are engaged, while the fourth clutch C 4 and the fifth clutch C 5 are engaged separate from the first brake B1 ;
  • the power is divided by the input shaft, and all the way through the input gear pair, the second clutch C 2 , the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3 , the output gear pair, the output ring gear to the output planet carrier;
  • Another way of power is engaged by the input shaft through the first clutch C 1 , the fourth clutch C 4 and the second brake B 2 , while the second clutch C 2 , the third clutch C 3 , the fifth clutch C 5 and the first brake B 1 Separation; the power is from the input shaft through the first clutch C 1 , the mechanical transmission shaft, the rear sun gear, the rear planetary carrier, the rear ring gear, the output sun gear to the output planetary carrier, and the power passing through the mechanical transmission assembly and the electric transmission assembly is combined in the output After the planet carrier, it is output by the output shaft.
  • control method of the energy recovery mode is as follows:
  • the third clutch C 3 , the first brake B 1 and the second brake B 2 are engaged, while the first clutch C 1 , the second clutch C 2 , the fourth clutch C 4 and the fifth clutch C 5 are disengaged; the braking force is provided by the output shaft Through the output planet carrier, the output ring gear, the output gear pair, the third clutch C 3 , and the electric output shaft to the outer rotor, the outer rotor converts mechanical energy into electrical energy and transmits it to the power supply from the stator, and the power supply stores and recovers the recovered energy in the form of electrical energy.
  • the power when EVT is driven, the power is driven by the electric input shaft to rotate the inner rotor, a part of the mechanical energy is converted into electrical energy through the slip ring and transmitted to the power supply, and the power is converted into mechanical energy through the stator and the outer rotor and output by the electric output shaft; the other part of the mechanical energy is directly passed through the stator
  • the electromagnetic field coupling with the outer rotor is converted into mechanical energy and output by the electric output shaft.
  • the calculation method of the output shaft speed in the single-flow transmission mode is as follows:
  • n 0 (EVT) is the output shaft speed in EVT transmission mode
  • n I is the input shaft speed
  • i 1 is the transmission ratio of the input gear pair
  • i 2 is the transmission ratio of the output gear pair
  • i e is the electric transmission assembly transmission ratio
  • n o (M1) is the output shaft speed in the first gear of the mechanical transmission
  • n I is the input shaft speed
  • k 1 is the planetary gear characteristic parameter of the front planetary row assembly
  • k 2 is the planetary gear characteristic parameter of the rear planetary row assembly ;
  • n o (M2) is the output shaft speed when the mechanical transmission is in second gear
  • n I is the input shaft speed
  • n o (M3) is the rotational speed of the output shaft in the third gear of the mechanical transmission
  • n I is the rotational speed of the input shaft
  • k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly.
  • the calculation method of the output shaft speed of the first gear of EVT and mechanical compound transmission (EVT-M1), the second gear of EVT and mechanical compound transmission (EVT-M2) and the third gear of EVT and mechanical compound transmission (EVT-M3) is as follows :
  • EVT and mechanical compound transmission 1st gear (EVT-M1):
  • n o (EVT-M1) is the output shaft speed when EVT and mechanical compound transmission are in first gear
  • n I is the input shaft speed
  • i 1 is the transmission ratio of the input gear pair
  • i 2 is the transmission ratio of the output gear pair
  • i e is the transmission ratio of the electric transmission assembly
  • k 1 is the characteristic parameter of the planetary gear of the front planetary row assembly
  • k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly
  • k 3 is the characteristic parameter of the planetary gear of the output shaft assembly
  • EVT and mechanical compound transmission 2nd gear (EVT-M2):
  • n o (EVT-M2) is the rotation speed of the output shaft when EVT and mechanical compound transmission are at the second gear
  • n I is the rotation speed of the input shaft
  • i 1 is the transmission ratio of the input gear pair
  • i 2 is the transmission ratio of the output gear pair
  • i e is the transmission ratio of the electric transmission assembly
  • k 3 is the characteristic parameter of the planetary gear of the output shaft assembly
  • EVT and mechanical compound transmission 3rd gear (EVT-M3):
  • n o (EVT-M3) is the output shaft speed when EVT and mechanical compound transmission are in third gear
  • n I is the input shaft speed
  • i 1 is the transmission ratio of the input gear pair
  • i 2 is the transmission ratio of the output gear pair
  • i e is the transmission ratio of the electric transmission assembly
  • k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly
  • k 3 is the characteristic parameter of the planetary gear of the output shaft assembly.
  • the present invention realizes the switching of multiple modes of EVT transmission, mechanical transmission, mechanical-EVT compound transmission and energy recovery by switching the clutch assembly and the brake assembly; it can adapt to different working conditions, improve engine power utilization, and improve fuel economy It effectively reduces the shock of shifting and increases the range of speed ratio adjustment; in terms of power adjustment, the electric transmission component can effectively supplement the driving force through the energy storage, and the EVT can also recover the energy during braking and send it back In the accumulator; the power split type mechanical-EVT compound transmission system of the present invention, the mechanical-EVT parallel transmission mode set, effectively widens the speed regulation range, and can meet the requirements of large-scale linear and nonlinear stepless speed regulation .
  • Fig. 1 is a structural principle diagram of the present invention
  • Fig. 2 is a schematic diagram of the power flow of the EVT transmission mode of the present invention.
  • Fig. 3 is a schematic diagram of the power flow of the first gear of the mechanical transmission of the present invention.
  • Fig. 4 is the power flow schematic diagram of the second gear of the mechanical transmission of the present invention.
  • Fig. 5 is a schematic diagram of the power flow of the third gear of the mechanical transmission of the present invention.
  • Fig. 6 is a schematic diagram of the power flow of the first gear of EVT and mechanical compound transmission of the present invention.
  • Fig. 7 is a schematic diagram of the power flow of the second gear of the EVT and mechanical compound transmission of the present invention.
  • Fig. 8 is a schematic diagram of the power flow of the third gear of the EVT and mechanical compound transmission of the present invention.
  • Fig. 9 is a schematic diagram of the power flow in the energy recovery mode of the present invention.
  • Fig. 10 is a schematic diagram of power flow in the EVT transmission mode of the present invention
  • Fig. 11 is a characteristic curve diagram of the relationship between the output speed and the input speed of the present invention.
  • a first feature being “on” or “under” a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them.
  • “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
  • “Below”, “beneath” and “under” the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • the input shaft assembly 1 includes an input shaft 11, a first clutch C 1 12 and an input gear pair 13;
  • the mechanical transmission assembly 2 includes a mechanical transmission shaft 21, a front planetary row assembly 22, a rear planetary row assembly 23, a fifth clutch C5 24, a first brake B1 25 and a second brake B2 26,
  • the front planetary row assembly 22 includes a front sun gear 221, a front planetary carrier 222, and a front ring gear 223, and the rear planetary row assembly 23 includes a rear sun gear 231, a rear planetary carrier 232, and a rear ring gear 233;
  • the mechanical transmission The shaft 21 is connected to the input shaft 11 through the first clutch C 1 12, the mechanical transmission shaft 21 is fixedly connected to the front ring gear 223 and the rear sun gear 231 respectively, the front planetary carrier 222 is connected to the rear planetary carrier 232, and the The front sun gear 221 is connected with the mechanical transmission shaft 21 through the fifth clutch C 5 24, the first brake B 1 25 can lock the front sun gear 221, and the second brake B 2 26 can lock the front planetary carrier 222 and the rear planetary carrier 222 simultaneously.
  • An electric transmission assembly 3 the electric transmission assembly 3 includes an electric input shaft 31, an inner rotor 32, an outer rotor 33, a stator 34, a power supply 35, an electric output shaft 36, a second clutch C 2 37 and a third clutch C 3 38;
  • the input gear pair 13 is connected to the electric input shaft 31 through the second clutch C 2 37, the electric input shaft 31 is connected to the inner rotor 32, the electric output shaft 36 is connected to the outer rotor 33, and the power supply 35 is given to the stator 34 supplies power to generate a magnetic field, and the magnetic field generated by the stator 34 controls the transmission speed ratio of the inner rotor 32 relative to the outer rotor 33 to realize the adjustment of the transmission speed ratio of the electric input shaft 31 relative to the electric output shaft 36;
  • the output shaft assembly 4 includes the output shaft 41, the output sun gear 42, the output planet carrier 43, the output ring gear 44, the output gear pair 45 and the fourth clutch C 4 46; the output sun gear 42 and The rear ring gear 233 is connected, the output ring gear 44 is connected to the third clutch C338 through the output gear pair 45, the output planet carrier 43 is connected to the output shaft 41, and the output sun gear 42 is connected to the fourth clutch C4 46 is connected with the output shaft 41.
  • the present invention realizes the switching of multiple modes of EVT transmission, mechanical transmission, mechanical-EVT compound transmission and energy recovery by switching the clutch assembly and the brake assembly; it can adapt to different working conditions, improve engine power utilization, and improve fuel economy; effectively The impact of shifting is greatly reduced, and the range of speed ratio adjustment is increased; in terms of power adjustment, the electric transmission component can effectively supplement the driving force through the energy storage, and the EVT can also recover the energy during braking and send it back to the energy storage.
  • the power-split mechanical-EVT compound transmission system of the present invention has a mechanical-EVT parallel transmission mode, which effectively broadens the speed regulation range and can meet the requirements of large-scale linear and nonlinear stepless speed regulation.
  • the electric transmission assembly 3 includes a slip ring 39, the slip ring 39 is connected with the inner rotor 32, and the inner rotor 32 converts mechanical energy into electrical energy, and the generated electrical energy passes through The slip ring 39 feeds the power supply 35 .
  • a control method for a mechanically and electrically continuously variable compound transmission system which realizes switching between a single-flow transmission mode, a compound transmission mode and an energy recovery mode through combined switching between a clutch and a brake;
  • the single-flow transmission mode includes EVT transmission mode and mechanical transmission mode;
  • the compound transmission mode is EVT and mechanical compound transmission mode.
  • means the actuator is in the engaged state
  • means the actuator is in the disengaged state
  • control method of the EVT transmission mode is as follows:
  • Second clutch C2 37 , third clutch C3 38 and fourth clutch C4 46 are engaged while first clutch C1 12 , fifth clutch C5 24 , first brake B1 25 and second brake B2 26 Separation; power passes through the input shaft 11 through the input gear pair 13, the second clutch C 2 37, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, the output gear pair 45, The output ring gear 44 and the output planet carrier 43 are output to the output shaft 41 .
  • the calculation method of the rotating speed of the output shaft 41 in the EVT transmission mode is as follows:
  • n 0 (EVT) is the rotational speed of the output shaft 41 under the EVT transmission mode
  • n I is the rotational speed of the input shaft 11
  • i 1 is the transmission ratio of the input gear pair 13
  • i 2 is the transmission ratio of the output gear pair 45
  • i e is the transmission ratio of the electric transmission assembly 3.
  • control method of the first gear (M1) of the mechanical transmission is as follows:
  • First clutch C 1 12 , fourth clutch C 4 46 and first brake B 1 25 are engaged while second clutch C 2 37 , third clutch C 3 38 , fifth clutch C 5 24 and second brake B 2 26 Separation;
  • the power is from the input shaft 11 to the mechanical transmission shaft 21 through the first clutch C 1 12, and the power is divided by the mechanical transmission shaft 21, one route is the front ring gear 223, the front planetary carrier 222 to the rear planetary carrier 232, and the other route is the rear sun wheel 231 to the rear planetary carrier 232, the two-way power converges on the rear planetary carrier 232, and then is output from the rear ring gear 233, the fourth clutch C446 to the output shaft 41;
  • the calculation method of the rotational speed of the output shaft 41 of the first gear (M1) of the mechanical transmission is as follows:
  • n o (M1) is the rotational speed of the output shaft 41 during the first gear of the mechanical transmission
  • n I is the rotational speed of the input shaft 11
  • k 1 is the planetary gear characteristic parameter of the front planetary row assembly 22
  • k 2 is the speed of the rear planetary row assembly 23 Planetary gear characteristic parameters.
  • control method of the second gear (M2) of the mechanical transmission is as follows:
  • First clutch C 1 12 , fourth clutch C 4 46 and fifth clutch C 5 24 are engaged while second clutch C 2 37 , third clutch C 3 38 , first brake B 1 25 and second brake B 2 26 Separation; the power is from the input shaft 11 to the mechanical transmission shaft 21 through the first clutch C 1 12, the power is divided by the mechanical transmission shaft 21, the first route is the fifth clutch C 5 24, the front sun gear 221 to the front planetary carrier 222, the second The front ring gear 223 is routed to the front planetary carrier 222, the power of the first road and the second road are merged to the rear planetary carrier 232, and the third route is routed from the rear sun gear 231 to the rear planetary carrier 232, and the power is merged in the rear planetary carrier 232, and then by The rear ring gear 233, the fourth clutch C 4 46 are output to the output shaft 41;
  • the calculation method of the rotating speed of the output shaft 41 of the second gear (M2) of the mechanical transmission is as follows:
  • n o (M2) is the rotational speed of the output shaft 41 when the mechanical transmission is in the second gear
  • n I is the rotational speed of the input shaft 11.
  • control method of the third gear (M3) of the mechanical transmission is as follows:
  • First clutch C 1 12 , fourth clutch C 4 46 and second brake B 2 26 are engaged while second clutch C 2 37 , third clutch C 3 38 , fifth clutch C 5 24 and first brake B 1 25 Separation; power is output from the input shaft 11 through the first clutch C 1 12 , the mechanical transmission shaft 21 , the rear sun gear 231 , the rear planet carrier 232 , the rear ring gear 233 , and the fourth clutch C 4 46 to the output shaft 41 .
  • the calculation method of the rotational speed of the output shaft 41 of the mechanical transmission 3rd gear (M3) is as follows:
  • n o (M3) is the rotation speed of the output shaft 41 in the third gear of the mechanical transmission
  • n I is the rotation speed of the input shaft 11
  • k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly 23.
  • EVT-M1 the control method of EVT and first gear of mechanical compound transmission (EVT-M1) is as follows:
  • First clutch C 1 12 , second clutch C 2 37 , third clutch C 3 38 and first brake B 1 25 are engaged while fourth clutch C 4 46 , fifth clutch C 5 24 and second brake B 2 26 separation;
  • the power is divided by the input shaft 11, all the way through the input gear pair 13, the second clutch C 2 37, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, and the output gear pair 45 , the output ring gear 44 to the output planet carrier 43;
  • Another way of power passes through the first clutch C 1 12 to the mechanical transmission shaft 21, the power is divided by the mechanical transmission shaft 21, one route is from the front ring gear 223, the front planetary carrier 222 to the rear planetary carrier 232, and the other route is from the rear sun gear 231 to the rear
  • the planetary carrier 232, the two-way power converges on the rear planetary carrier 232, and then from the rear ring gear 233, the output sun gear 42 to the output planetary carrier 43, the power passing through the mechanical transmission assembly 2 and the electric transmission assembly 3 merges after the output planetary carrier 43 output by the output shaft 41.
  • the calculation method for the rotational speed of the output shaft 41 of EVT and mechanical compound transmission first gear (EVT-M1) is as follows:
  • n o (EVT-M1) is the rotation speed of the output shaft 41 when the EVT and the mechanical compound transmission are in gear 1
  • n I is the rotation speed of the input shaft 11
  • i 1 is the transmission ratio of the input gear pair 13
  • i 2 is the output gear pair 45 transmission ratio
  • i e is the transmission ratio of the electric transmission assembly 3
  • k 1 is the planetary gear characteristic parameter of the front planetary row assembly 22
  • k 2 is the planetary gear characteristic parameter of the rear planetary row assembly
  • k 3 is the output shaft assembly 4
  • the characteristic parameters of the planetary gear is the rotation speed of the output shaft 41 when the EVT and the mechanical compound transmission are in gear 1
  • n I is the rotation speed of the input shaft 11
  • i 1 is the transmission ratio of the input gear pair 13
  • i 2 is the output gear pair 45 transmission ratio
  • i e is the transmission ratio of the electric transmission assembly 3
  • k 1 is the planetary gear characteristic parameter of the front planetary row assembly 22
  • EVT-M2 mechanical compound transmission 2nd gear
  • First clutch C 1 12 , second clutch C 2 37 , third clutch C 3 38 and fifth clutch C 5 24 are engaged while fourth clutch C 4 46 , first brake B 1 25 and second brake B 2 26 separation;
  • the power is divided by the input shaft 11, all the way through the input gear pair 13, the second clutch C 2 37, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, and the output gear pair 45 , the output ring gear 44 to the output planet carrier 43;
  • the first route is the fifth clutch C524 , the front sun gear 221 to the front planetary carrier 222, and the second
  • the front ring gear 223 is routed to the front planetary carrier 222, the power of the first road and the second road are merged to the rear planetary carrier 232, and the third route is routed from the rear sun gear 231 to the rear planetary carrier 232, and the power is merged in the rear planetary carrier 232, and then by
  • the rear ring gear 233 , the output sun gear 42 to the output planet carrier 43 , the power of the mechanical transmission assembly 2 and the electric transmission assembly 3 converges on the output planet carrier 43 and then is output by the output shaft 41 ;
  • the calculation method for the rotational speed of the output shaft 41 of EVT and mechanical compound transmission 2nd gear (EVT-M2) is as follows:
  • n o (EVT-M2) is the rotation speed of the output shaft 41 when the EVT and mechanical compound transmission are at the second gear
  • n I is the rotation speed of the input shaft 11
  • i 1 is the transmission ratio of the input gear pair 13
  • i 2 is the output gear pair 45
  • the transmission ratio, ie is the transmission ratio of the electric transmission assembly 3
  • k 3 is the characteristic parameter of the planetary gear of the output shaft assembly 4.
  • EVT-M3 EVT-M3
  • EVT-M3 mechanical compound transmission 3rd gear
  • First clutch C 1 12 , second clutch C 2 37 , third clutch C 3 38 and second brake B 2 26 are engaged while fourth clutch C 4 46 , fifth clutch C 5 24 and first brake B 1 25 separation;
  • the power is divided by the input shaft 11, all the way through the input gear pair 13, the second clutch C 2 37, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, and the output gear pair 45 , the output ring gear 44 to the output planet carrier 43;
  • Another way of power is engaged by the input shaft 11 through the first clutch C 1 12, the fourth clutch C 4 46 and the second brake B 2 26, while the second clutch C 2 37, the third clutch C 3 38, and the fifth clutch C 5 24 and the first brake B 1 25 are separated; the power is from the input shaft 11 through the first clutch C 1 12, the mechanical transmission shaft 21, the rear sun gear 231, the rear planet carrier 232, the rear ring gear 233, the output sun gear 42 to the output planet
  • the power of the carrier 43 after passing through the mechanical transmission assembly 2 and the electric transmission assembly 3 is combined in the output planetary carrier 43 and then output by the output shaft 41 .
  • the calculation method for the rotational speed of the output shaft 41 of EVT and mechanical compound transmission 3rd gear (EVT-M3) is as follows:
  • n o (EVT-M3) is the rotation speed of the output shaft 41 when the EVT and mechanical compound transmission are in third gear
  • n I is the rotation speed of the input shaft 11
  • i 1 is the transmission ratio of the input gear pair 13
  • i 2 is the output gear pair 45
  • the transmission ratio, ie is the transmission ratio of the electric transmission assembly 3
  • k 2 is the planetary gear characteristic parameter of the rear planetary row assembly 23
  • k 3 is the planetary gear characteristic parameter of the output shaft assembly 4.
  • control method of the energy recovery mode is as follows:
  • Third clutch C 3 38 , first brake B 1 25 and second brake B 2 26 are engaged while first clutch C 1 12 , second clutch C 2 37 , fourth clutch C 4 46 and fifth clutch C 5 24 Separation; the braking force is from the output shaft 41 to the outer rotor 33 through the output planet carrier 43, the output ring gear 44, the output gear pair 45, the third clutch C 3 38, the electric output shaft 36, and the outer rotor 33 converts mechanical energy into electrical energy by the stator 34 to a power source 35 which stores the recovered energy in the form of electrical energy.
  • the power is driven by the electric input shaft 31 to rotate the inner rotor 32, a part of the mechanical energy is converted into electrical energy through the slip ring 39 and transmitted to the power supply 35, and the power supply 35 is converted into mechanical energy by the electric motor through the stator 34 and the outer rotor 33.
  • the output shaft 36 is output; another part of mechanical energy is directly converted into mechanical energy by the electromagnetic field coupling between the stator 34 and the outer rotor 33 and output by the electric output shaft 36 .
  • EVT transmissions, EVT-M1 compound transmissions, EVT-M2 compound transmissions and EVT-M3 compound transmissions are provided by adjusting the gear ratios of the EVT transmission assemblies and selectively controlling the engagement of said clutch assemblies and brake assemblies, as shown in Figure 11. a transmission method.
  • the EVT transmission mode can be switched to the EVT-M3 compound transmission mode synchronously.
  • n o (EVT-M3) increases non-linearly; the EVT-M2 transmission mode is used to start the output speed The output speed increases nonlinearly with the increase of the transmission ratio i e of the EVT transmission assembly; when using the EVT-M2 transmission mode, the output speed increases non-linearly with the increase of the transmission ratio i e of the EVT transmission assembly.
  • EVT-mechanical compound transmission EVT-M1 output-input speed is:
  • EVT-mechanical compound transmission EVT-M1 output-input speed is:
  • EVT-mechanical compound transmission EVT-M1 output-input speed is:
  • n o EVT
  • the EVT transmission mode can be switched to the EVT-mechanical compound transmission EVT-M3 mode synchronously, and the EVT-mechanical compound transmission EVT-M3 mode is a nonlinear transmission; the EVT-mechanical compound transmission EVT-M2 mode is used to start.
  • n o increases nonlinearly from 0 to 0.86n I ; in the EVT-mechanical compound transmission EVT-M1 mode, when the transmission ratio i of the EVT transmission mechanism As e varies from 0 to 3.5, n o increases linearly from 2.68n I to 4.19n I.
  • each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
  • the description is relatively simple, and for relevant details, please refer to the description of the method part.

Abstract

Disclosed in the present invention are a mechanical and electrical continuously variable speed composite transmission system and a control method thereof. The system comprises an input shaft assembly, a mechanical transmission assembly, an electric transmission assembly and an output shaft assembly. Switching among a single-flow transmission mode, a composite transmission mode and an energy recovery mode is achieved by means of combinational switching between a clutch and a brake, the single-flow transmission mode comprising an EVT transmission mode and a mechanical transmission mode, and the composite transmission mode being an EVT-mechanical composite transmission mode. Beneficial effects: the present invention may adapt to different working conditions, increase the engine power utilization rate, improve fuel economy, effectively reduce shift jerks, and enlarge a speed ratio adjustment range; in the aspect of power adjustment, the electric transmission assembly can effectively supplement driving force by means of an energy storage device, and an EVT can also recover energy generated during braking; and the present invention effectively widens a speed regulation range, and thus may satisfy the requirements for linear and nonlinear stepless speed regulation in a large range.

Description

一种机械与电气无级变速的复合传动系统及其控制方法A compound transmission system with mechanical and electrical stepless speed change and its control method 技术领域technical field
本发明涉及一种传动系统及其控制方法,特别提供了一种机械与电气无级变速的复合传动系统及其控制方法,属于变速传动装置技术领域。The invention relates to a transmission system and a control method thereof, in particular to a mechanical-electrical stepless-variable composite transmission system and a control method thereof, which belong to the technical field of variable-speed transmission devices.
背景技术Background technique
汽车变速器是汽车传动系统的核心部件,是车辆性能的重要评价指标之一。汽车变速器在汽车的行驶过程中,通过改变发动机与驱动轮之间的传动比,使得发动机始终工作在其最佳动力性能状态下,适应在起步、加速、行驶以及克服各种道路障碍等不同形式条件下对于驱动车轮牵引力和车速不同要求的需要。Automobile transmission is the core component of automobile transmission system and one of the important evaluation indicators of vehicle performance. During the running of the car, the car transmission changes the transmission ratio between the engine and the driving wheels, so that the engine always works at its best power performance state, adapting to different forms of starting, accelerating, driving and overcoming various road obstacles. Different requirements for driving wheel traction and vehicle speed under different conditions.
传统的机液无级变速器中液压机构的油液混入空气中时容易引起振动和噪声,使系统的工作性能受到影响,且液压机构的油液容易受到污染,当油液污染后,会影响系统工作的可靠性。When the oil of the hydraulic mechanism in the traditional machine-hydraulic continuously variable transmission is mixed into the air, it is easy to cause vibration and noise, which affects the working performance of the system, and the oil of the hydraulic mechanism is easily polluted. When the oil is polluted, it will affect the system. work reliability.
电气无级变速器即EVT是一项近年发展起来的先进技术,它为车辆提供无级变速,使得驾驶更加平稳舒适,当电气无级变速器和内燃机有效控制配合时,可以大幅提高汽车的燃油效率。在动力调节方面,EVT可以通过储能器有效的补充驱动力而无需改变内燃机的动力要求,从而保持内燃机的工作状态不受路况的影响,以提高整车的效率。但是在EVT与输出轴直连时在较高转速时会遇到EVT过热的问题,因此单独EVT传动模式无法满足多工况的传动需求。Electric continuously variable transmission (EVT) is an advanced technology developed in recent years. It provides vehicles with continuously variable speed, making the driving more stable and comfortable. When the electric continuously variable transmission and the internal combustion engine are effectively controlled and coordinated, the fuel efficiency of the vehicle can be greatly improved. In terms of power adjustment, EVT can effectively supplement the driving force through the accumulator without changing the power requirements of the internal combustion engine, so as to keep the working state of the internal combustion engine from being affected by road conditions and improve the efficiency of the vehicle. However, when the EVT is directly connected to the output shaft, it will encounter the problem of EVT overheating at higher speeds, so the single EVT transmission mode cannot meet the transmission needs of multiple working conditions.
发明内容Contents of the invention
发明目的:针对现有技术中存在的不足,本发明提供了一种机械与电气无级变速的复合传动系统及其控制方法,本发明通过切换离合器组件和制动器组件,实现EVT传动、机械传动、机械-EVT复合传动以及能量回收多种模式的切换;可以适应不同的工况,提高发动机功率利用率,改善燃油经济性。Purpose of the invention: Aiming at the deficiencies in the prior art, the present invention provides a compound transmission system of mechanical and electrical stepless transmission and its control method. The present invention realizes EVT transmission, mechanical transmission, Mechanical-EVT compound transmission and switching of multiple modes of energy recovery; it can adapt to different working conditions, improve engine power utilization and improve fuel economy.
技术方案:一种机械与电气无级变速的复合传动系统,Technical solution: a compound transmission system with mechanical and electrical stepless speed change,
包括输入轴组件,所述输入轴组件包括输入轴、第一离合器C 1和输入齿轮副; including an input shaft assembly including an input shaft, a first clutch C1 and an input gear pair;
机械传动组件,所述机械传动组件包括机械传动轴、前行星排组件、后行星排组件、第五离合器C 5、第一制动器B 1和第二制动器B 2,所述前行星排组件包括前太阳轮、前行星架、前齿圈,所述后行星排组件包括后太阳轮、后行星架和后齿圈;所述机械传动轴通过第一离合器C 1与输入轴连接,所述机械传动轴分别与前齿圈和后太阳轮固定连接,所述前行星架与后行星架连接,所述前太阳轮通过第五离合器C 5与机械传动轴连接,所述第一制动器B 1可以锁定前太阳轮,所述第二制动器B 2可以同时锁定前行星架和后行星架; A mechanical transmission assembly, the mechanical transmission assembly includes a mechanical transmission shaft, a front planetary row assembly, a rear planetary row assembly, a fifth clutch C 5 , a first brake B 1 and a second brake B 2 , the front planetary row assembly includes a front Sun gear, front planetary carrier, front ring gear, described rear planetary row assembly comprises rear sun gear, rear planetary carrier and rear ring gear; Described mechanical transmission shaft is connected with input shaft through first clutch C1 , and described mechanical transmission Shafts are respectively fixedly connected to the front ring gear and the rear sun gear, the front planet carrier is connected to the rear planet carrier, the front sun gear is connected to the mechanical transmission shaft through the fifth clutch C5 , and the first brake B1 can be locked For the front sun gear, the second brake B2 can simultaneously lock the front planetary carrier and the rear planetary carrier;
电动传动组件,所述电动传动组件包括电动输入轴、内转子、外转子、定子、电源、电动输出轴、第二离合器C 2和第三离合器C 3;所述输入齿轮副通过第二离合器C 2与电动 输入轴连接,所述电动输入轴与内转子连接,所述电动输出轴与外转子连接,所述电源给定子供电产生磁场,通过定子产生的磁场控制内转子相对外转子传动速比,实现电动输入轴相对电动输出轴传动速比的调节; An electric transmission assembly, the electric transmission assembly includes an electric input shaft, an inner rotor, an outer rotor, a stator, a power supply, an electric output shaft, a second clutch C 2 and a third clutch C 3 ; the input gear pair passes through the second clutch C 2. Connected to the electric input shaft, the electric input shaft is connected to the inner rotor, the electric output shaft is connected to the outer rotor, the power supply supplies power to the stator to generate a magnetic field, and the magnetic field generated by the stator controls the transmission speed of the inner rotor relative to the outer rotor Ratio, to realize the adjustment of the transmission speed ratio of the electric input shaft relative to the electric output shaft;
输出轴组件,所述输出轴组件包括输出轴、输出太阳轮、输出行星架、输出齿圈、输出齿轮副和第四离合器C 4;所述输出太阳轮与后齿圈连接,所述输出齿圈通过输出齿轮副与第三离合器C 3连接,所述输出行星架与输出轴连接,所述输出太阳轮通过第四离合器C 4与输出轴连接。 An output shaft assembly, the output shaft assembly includes an output shaft, an output sun gear, an output planet carrier, an output ring gear, an output gear pair and a fourth clutch C4 ; the output sun gear is connected with the rear ring gear, and the output gear The ring is connected to the third clutch C3 through the output gear pair, the output planet carrier is connected to the output shaft, and the output sun gear is connected to the output shaft through the fourth clutch C4 .
本发明通过切换离合器组件和制动器组件,实现EVT传动、机械传动、机械-EVT复合传动以及能量回收多种模式的切换;可以适应不同的工况,提高发动机功率利用率,改善燃油经济性;有效地减少了换挡冲击,增大了速比调节范围;在动力调节方面,电动传动组件可以通过储能器有效地补充驱动力,并且EVT还可以回收制动时的能量,送回储能器中;本发明所述的功率分流式机械-EVT复合传动系统,设置的机械-EVT并联传动模式,有效拓宽了调速范围,能够满足大范围线性、非线性无级调速的要求。The present invention realizes the switching of multiple modes of EVT transmission, mechanical transmission, mechanical-EVT compound transmission and energy recovery by switching the clutch assembly and the brake assembly; it can adapt to different working conditions, improve engine power utilization, and improve fuel economy; effectively The impact of shifting is greatly reduced, and the range of speed ratio adjustment is increased; in terms of power adjustment, the electric transmission component can effectively supplement the driving force through the energy storage, and the EVT can also recover the energy during braking and send it back to the energy storage. Middle: The power-split mechanical-EVT compound transmission system of the present invention has a mechanical-EVT parallel transmission mode, which effectively broadens the speed regulation range and can meet the requirements of large-scale linear and nonlinear stepless speed regulation.
优选项,为了实现制动能量的回收同时补充驱动动力,所述电动传动组件包括滑环,所述滑环与内转子连接,所述内转子将机械能转化为电能,所产生的电能通过滑环输送到电源。Preferably, in order to realize the recovery of braking energy while supplementing the driving power, the electric transmission assembly includes a slip ring, the slip ring is connected to the inner rotor, the inner rotor converts mechanical energy into electrical energy, and the generated electrical energy passes through the slip ring delivered to the power supply.
一种机械与电气无级变速的复合传动系统的控制方法,通过离合器和制动器之间的组合切换实现单流传动模式、复合传动模式和能量回收模式的切换;所述单流传动模式包括EVT传动模式和机械传动模式;所述复合传动模式为EVT与机械复合传动模式。A control method for a mechanically and electrically continuously variable compound transmission system, which realizes switching between a single-flow transmission mode, a compound transmission mode and an energy recovery mode through combined switching between a clutch and a brake; the single-flow transmission mode includes EVT transmission mode and mechanical transmission mode; the compound transmission mode is EVT and mechanical compound transmission mode.
各个传动模式的接合元件如表1所示。具体如下:The engagement elements of each transmission mode are shown in Table 1. details as follows:
表1 模式切换元件接合状态Table 1 Mode switching element engagement state
Figure PCTCN2022078144-appb-000001
Figure PCTCN2022078144-appb-000001
Figure PCTCN2022078144-appb-000002
Figure PCTCN2022078144-appb-000002
注:▲代表执行元件处于接合状态,△代表执行元件处于分离状态。Note: ▲ means the actuator is in the engaged state, △ means the actuator is in the disengaged state.
优选项,所述EVT传动模式的控制方法如下:Preferably, the control method of the EVT transmission mode is as follows:
第二离合器C 2、第三离合器C 3和第四离合器C 4接合,同时第一离合器C 1、第五离合器C 5、第一制动器B 1和第二制动器B 2分离;动力由输入轴经过输入齿轮副、第二离合器C 2、电动输入轴、内转子、外转子、电动输出轴、第三离合器C 3、输出齿轮副、输出齿圈、输出行星架至输出轴输出。 The second clutch C 2 , the third clutch C 3 and the fourth clutch C 4 are engaged, while the first clutch C 1 , the fifth clutch C 5 , the first brake B 1 and the second brake B 2 are disengaged; the power passes through the input shaft Input gear pair, second clutch C 2 , electric input shaft, inner rotor, outer rotor, electric output shaft, third clutch C 3 , output gear pair, output ring gear, output planet carrier to output shaft output.
优选项,所述机械传动模式包括机械传动1档、机械传动2档和机械传动3档,具体控制方法如下:Preferably, the mechanical transmission mode includes mechanical transmission 1st gear, mechanical transmission 2nd gear and mechanical transmission 3rd gear, and the specific control method is as follows:
机械传动1档(M1):第一离合器C 1、第四离合器C 4和第一制动器B 1接合,同时第二离合器C 2、第三离合器C 3、第五离合器C 5和第二制动器B 2分离;动力由输入轴经过第一离合器C 1至机械传动轴,动力由机械传动轴分流,一路由前齿圈、前行星架至后行星架,另一路由后太阳轮至后行星架,两路动力汇合于后行星架,再由后齿圈、第四离合器C 4至输出轴输出; Mechanical transmission 1st gear (M1): the first clutch C 1 , the fourth clutch C 4 and the first brake B 1 are engaged, while the second clutch C 2 , the third clutch C 3 , the fifth clutch C 5 and the second brake B 2 Separation; the power is from the input shaft to the mechanical transmission shaft through the first clutch C1 , and the power is divided by the mechanical transmission shaft. One route is from the front ring gear, the front planetary carrier to the rear planetary carrier, and the other route is from the rear sun gear to the rear planetary carrier. The two-way power is merged in the rear planetary carrier, and then output from the rear ring gear, the fourth clutch C4 to the output shaft;
机械传动2档(M2):第一离合器C 1、第四离合器C 4和第五离合器C 5接合,同时第二离合器C 2、第三离合器C 3、第一制动器B 1和第二制动器B 2分离;动力由输入轴经过第一离合器C 1至机械传动轴,动力由机械传动轴分流,第一路由第五离合器C 5、前太阳轮至前行星架,第二路由前齿圈至前行星架,第一路和第二路动力汇合后至后行星架,第三路由后太阳轮至后行星架,动力汇合于后行星架,再由后齿圈、第四离合器C 4至输出轴输出; Mechanical transmission 2nd gear (M2): the first clutch C 1 , the fourth clutch C 4 and the fifth clutch C 5 are engaged, while the second clutch C 2 , the third clutch C 3 , the first brake B 1 and the second brake B 2 Separation; the power is sent from the input shaft to the mechanical transmission shaft through the first clutch C1 , and the power is divided by the mechanical transmission shaft. The first route is from the fifth clutch C5 and the front sun gear to the front planetary carrier, and the second route is from the front ring gear to the front Planetary carrier, the power of the first and second channels is combined to the rear planetary carrier, the third route is from the rear sun gear to the rear planetary carrier, the power is combined in the rear planetary carrier, and then from the rear ring gear, the fourth clutch C 4 to the output shaft output;
机械传动3档(M3):第一离合器C 1、第四离合器C 4和第二制动器B 2接合,同时第二离合器C 2、第三离合器C 3、第五离合器C 5和第一制动器B 1分离;动力由输入轴经过第一离合器C 1、机械传动轴、后太阳轮、后行星架、后齿圈、第四离合器C 4至输出轴输出。 Mechanical transmission 3rd gear (M3): the first clutch C 1 , the fourth clutch C 4 and the second brake B 2 are engaged, while the second clutch C 2 , the third clutch C 3 , the fifth clutch C 5 and the first brake B 1 Separation; the power is output from the input shaft through the first clutch C 1 , the mechanical transmission shaft, the rear sun gear, the rear planet carrier, the rear ring gear, and the fourth clutch C 4 to the output shaft.
优选项,所述EVT与机械复合传动模式包括EVT与机械复合传动1档(EVT-M1)、EVT与机械复合传动2档(EVT-M2)和EVT与机械复合传动3档(EVT-M3),具体控制方法如下:Preferably, the EVT and mechanical compound transmission modes include EVT and mechanical compound transmission 1st gear (EVT-M1), EVT and mechanical compound transmission 2 gear (EVT-M2) and EVT and mechanical compound transmission 3rd gear (EVT-M3) , the specific control method is as follows:
EVT与机械复合传动1档(EVT-M1):第一离合器C 1、第二离合器C 2、第三离合器C 3和第一制动器B 1接合,同时第四离合器C 4、第五离合器C 5和第二制动器B 2分离; EVT and mechanical compound transmission 1st gear (EVT-M1): the first clutch C 1 , the second clutch C 2 , the third clutch C 3 and the first brake B 1 are engaged, while the fourth clutch C 4 and the fifth clutch C 5 are engaged separate from the second brake B2 ;
动力由输入轴分流,一路经过输入齿轮副、第二离合器C 2、电动输入轴、内转子、外转子、电动输出轴、第三离合器C 3、输出齿轮副、输出齿圈至输出行星架; The power is divided by the input shaft, and all the way through the input gear pair, the second clutch C 2 , the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3 , the output gear pair, the output ring gear to the output planet carrier;
另一路动力经过第一离合器C 1至机械传动轴,动力由机械传动轴分流,一路由前齿圈、前行星架至后行星架,另一路由后太阳轮至后行星架,两路动力汇合于后行星架,再由后齿圈、输出太阳轮至输出行星架,经过机械传动组件和电动传动组件的动力汇合于输出行星架后由输出轴输出; The other way of power passes through the first clutch C 1 to the mechanical transmission shaft. The power is divided by the mechanical transmission shaft. One route is from the front ring gear, the front planetary carrier to the rear planetary carrier, and the other route is from the rear sun gear to the rear planetary carrier. The two routes of power converge From the rear planetary carrier, from the rear ring gear, the output sun gear to the output planetary carrier, the power of the mechanical transmission component and the electric transmission component is combined in the output planetary carrier and then output by the output shaft;
EVT与机械复合传动2档(EVT-M2):第一离合器C 1、第二离合器C 2、第三离合器C 3和第五离合器C 5接合,同时第四离合器C 4、第一制动器B 1和第二制动器B 2分离; EVT and mechanical compound transmission 2nd gear (EVT-M2): the first clutch C 1 , the second clutch C 2 , the third clutch C 3 and the fifth clutch C 5 are engaged, while the fourth clutch C 4 and the first brake B 1 separate from the second brake B2 ;
动力由输入轴分流,一路经过输入齿轮副、第二离合器C 2、电动输入轴、内转子、外转子、电动输出轴、第三离合器C 3、输出齿轮副、输出齿圈至输出行星架; The power is divided by the input shaft, and all the way through the input gear pair, the second clutch C 2 , the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3 , the output gear pair, the output ring gear to the output planet carrier;
另一路动力由输入轴经过第一离合器C 1至机械传动轴,动力由机械传动轴分流,第一路由第五离合器C 5、前太阳轮至前行星架,第二路由前齿圈至前行星架,第一路和第二路动力汇合后至后行星架,第三路由后太阳轮至后行星架,动力汇合于后行星架,再由后齿圈、输出太阳轮至输出行星架,经过机械传动组件和电动传动组件的动力汇合于输出行星架后由输出轴输出; Another way of power is from the input shaft to the mechanical transmission shaft through the first clutch C1 , and the power is divided by the mechanical transmission shaft. The first route is the fifth clutch C5 , the front sun gear to the front planetary carrier, and the second route is from the front ring gear to the front planets The power of the first and second roads converges to the rear planetary carrier, and the third route is routed from the rear sun gear to the rear planetary carrier. The power of the mechanical transmission assembly and the electric transmission assembly is combined in the output planet carrier and then output by the output shaft;
EVT与机械复合传动3档(EVT-M3):第一离合器C 1、第二离合器C 2、第三离合器C 3和第二制动器B 2接合,同时第四离合器C 4、第五离合器C 5和第一制动器B 1分离; EVT and mechanical compound transmission 3rd gear (EVT-M3): the first clutch C 1 , the second clutch C 2 , the third clutch C 3 and the second brake B 2 are engaged, while the fourth clutch C 4 and the fifth clutch C 5 are engaged separate from the first brake B1 ;
动力由输入轴分流,一路经过输入齿轮副、第二离合器C 2、电动输入轴、内转子、外转子、电动输出轴、第三离合器C 3、输出齿轮副、输出齿圈至输出行星架; The power is divided by the input shaft, and all the way through the input gear pair, the second clutch C 2 , the electric input shaft, the inner rotor, the outer rotor, the electric output shaft, the third clutch C 3 , the output gear pair, the output ring gear to the output planet carrier;
另一路动力由输入轴经过第一离合器C 1、第四离合器C 4和第二制动器B 2接合,同时第二离合器C 2、第三离合器C 3、第五离合器C 5和第一制动器B 1分离;动力由输入轴经过第一离合器C 1、机械传动轴、后太阳轮、后行星架、后齿圈、输出太阳轮至输出行星架,经过机械传动组件和电动传动组件的动力汇合于输出行星架后由输出轴输出。 Another way of power is engaged by the input shaft through the first clutch C 1 , the fourth clutch C 4 and the second brake B 2 , while the second clutch C 2 , the third clutch C 3 , the fifth clutch C 5 and the first brake B 1 Separation; the power is from the input shaft through the first clutch C 1 , the mechanical transmission shaft, the rear sun gear, the rear planetary carrier, the rear ring gear, the output sun gear to the output planetary carrier, and the power passing through the mechanical transmission assembly and the electric transmission assembly is combined in the output After the planet carrier, it is output by the output shaft.
优选项,能量回收模式的控制方法如下:The preferred option, the control method of the energy recovery mode is as follows:
第三离合器C 3、第一制动器B 1和第二制动器B 2接合,同时第一离合器C 1、第二离合器C 2、第四离合器C 4和第五离合器C 5分离;制动力由输出轴经输出行星架、输出齿圈、输出齿轮副、第三离合器C 3、电动输出轴至外转子,外转子将机械能转换为电能由定子传递至电源,电源以电能形式存储回收的能量。 The third clutch C 3 , the first brake B 1 and the second brake B 2 are engaged, while the first clutch C 1 , the second clutch C 2 , the fourth clutch C 4 and the fifth clutch C 5 are disengaged; the braking force is provided by the output shaft Through the output planet carrier, the output ring gear, the output gear pair, the third clutch C 3 , and the electric output shaft to the outer rotor, the outer rotor converts mechanical energy into electrical energy and transmits it to the power supply from the stator, and the power supply stores and recovers the recovered energy in the form of electrical energy.
优选项,EVT传动时,动力由电动输入轴驱动内转子转动,一部分机械能通过滑环转化为电能传递至电源,电源通过定子和外转子转化为机械能由电动输出轴输出;另一部分机械能直接通过定子与外转子之间的电磁场耦合转化为机械能电动输出轴输出。Preferably, when EVT is driven, the power is driven by the electric input shaft to rotate the inner rotor, a part of the mechanical energy is converted into electrical energy through the slip ring and transmitted to the power supply, and the power is converted into mechanical energy through the stator and the outer rotor and output by the electric output shaft; the other part of the mechanical energy is directly passed through the stator The electromagnetic field coupling with the outer rotor is converted into mechanical energy and output by the electric output shaft.
优选项,所述单流传动模式的输出轴转速计算方法如下:Preferably, the calculation method of the output shaft speed in the single-flow transmission mode is as follows:
EVT传动模式:EVT transmission mode:
Figure PCTCN2022078144-appb-000003
Figure PCTCN2022078144-appb-000003
式中,n 0(EVT)为EVT传动模式下输出轴转速,n I为输入轴转速,i 1为输入齿轮副的传动比,i 2为输出齿轮副的传动比,i e为电动传动组件的传动比; In the formula, n 0 (EVT) is the output shaft speed in EVT transmission mode, n I is the input shaft speed, i 1 is the transmission ratio of the input gear pair, i 2 is the transmission ratio of the output gear pair, and i e is the electric transmission assembly transmission ratio;
机械传动1档(M1):Mechanical transmission 1st gear (M1):
Figure PCTCN2022078144-appb-000004
Figure PCTCN2022078144-appb-000004
式中,n o(M1)为机械传动1档时输出轴转速,n I为输入轴转速,k 1为前行星排组件的行星齿轮特性参数,k 2为后行星排组件的行星齿轮特性参数; In the formula, n o (M1) is the output shaft speed in the first gear of the mechanical transmission, n I is the input shaft speed, k 1 is the planetary gear characteristic parameter of the front planetary row assembly, and k 2 is the planetary gear characteristic parameter of the rear planetary row assembly ;
机械传动2档(M2):Mechanical transmission 2nd gear (M2):
n o(M2)=n I n o (M2)=n I
式中,n o(M2)为机械传动2档时输出轴转速,n I为输入轴转速; In the formula, n o (M2) is the output shaft speed when the mechanical transmission is in second gear, and n I is the input shaft speed;
机械传动3档(M3):Mechanical transmission 3rd gear (M3):
Figure PCTCN2022078144-appb-000005
Figure PCTCN2022078144-appb-000005
式中,n o(M3)为机械传动3档时输出轴转速,n I为输入轴转速k 2为后行星排组件的行星齿轮特性参数。 In the formula, n o (M3) is the rotational speed of the output shaft in the third gear of the mechanical transmission, n I is the rotational speed of the input shaft, and k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly.
优选项,所述EVT与机械复合传动1档(EVT-M1)、EVT与机械复合传动2档(EVT-M2)和EVT与机械复合传动3档(EVT-M3)的输出轴转速计算方法如下:As a preferred option, the calculation method of the output shaft speed of the first gear of EVT and mechanical compound transmission (EVT-M1), the second gear of EVT and mechanical compound transmission (EVT-M2) and the third gear of EVT and mechanical compound transmission (EVT-M3) is as follows :
EVT与机械复合传动1档(EVT-M1):EVT and mechanical compound transmission 1st gear (EVT-M1):
Figure PCTCN2022078144-appb-000006
Figure PCTCN2022078144-appb-000006
式中,n o(EVT-M1)为EVT与机械复合传动1档时输出轴转速,n I为输入轴转速,i 1为输入齿轮副的传动比,i 2为输出齿轮副的传动比,i e为电动传动组件的传动比,k 1为前行星排组件的行星齿轮特性参数,k 2为后行星排组件的行星齿轮特性参数,k 3为输出轴组件的行星齿轮特性参数; In the formula, n o (EVT-M1) is the output shaft speed when EVT and mechanical compound transmission are in first gear, n I is the input shaft speed, i 1 is the transmission ratio of the input gear pair, i 2 is the transmission ratio of the output gear pair, i e is the transmission ratio of the electric transmission assembly, k 1 is the characteristic parameter of the planetary gear of the front planetary row assembly, k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly, and k 3 is the characteristic parameter of the planetary gear of the output shaft assembly;
EVT与机械复合传动2档(EVT-M2):EVT and mechanical compound transmission 2nd gear (EVT-M2):
Figure PCTCN2022078144-appb-000007
Figure PCTCN2022078144-appb-000007
式中,n o(EVT-M2)为EVT与机械复合传动2档时输出轴转速,n I为输入轴转速,i 1为输入齿轮副的传动比,i 2为输出齿轮副的传动比,i e为电动传动组件的传动比,k 3为输出轴组件的行星齿轮特性参数; In the formula, n o (EVT-M2) is the rotation speed of the output shaft when EVT and mechanical compound transmission are at the second gear, n I is the rotation speed of the input shaft, i 1 is the transmission ratio of the input gear pair, and i 2 is the transmission ratio of the output gear pair, i e is the transmission ratio of the electric transmission assembly, k 3 is the characteristic parameter of the planetary gear of the output shaft assembly;
EVT与机械复合传动3档(EVT-M3):EVT and mechanical compound transmission 3rd gear (EVT-M3):
Figure PCTCN2022078144-appb-000008
Figure PCTCN2022078144-appb-000008
式中,n o(EVT-M3)为EVT与机械复合传动3档时输出轴转速,n I为输入轴转速,i 1为输入齿轮副的传动比,i 2为输出齿轮副的传动比,i e为电动传动组件的传动比,k 2为后行星排组件的行星齿轮特性参数,k 3为输出轴组件的行星齿轮特性参数。 In the formula, n o (EVT-M3) is the output shaft speed when EVT and mechanical compound transmission are in third gear, n I is the input shaft speed, i 1 is the transmission ratio of the input gear pair, and i 2 is the transmission ratio of the output gear pair, i e is the transmission ratio of the electric transmission assembly, k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly, and k 3 is the characteristic parameter of the planetary gear of the output shaft assembly.
有益效果:本发明通过切换离合器组件和制动器组件,实现EVT传动、机械传动、机械-EVT复合传动以及能量回收多种模式的切换;可以适应不同的工况,提高发动机功率利用率,改善燃油经济性;有效地减少了换挡冲击,增大了速比调节范围;在动力调节方面,电动传动组件可以通过储能器有效地补充驱动力,并且EVT还可以回收制动时的能量,送回储能器中;本发明所述的功率分流式机械-EVT复合传动系统,设置的机械-EVT并联传动模式,有效拓宽了调速范围,能够满足大范围线性、非线性无级调速的要求。Beneficial effects: the present invention realizes the switching of multiple modes of EVT transmission, mechanical transmission, mechanical-EVT compound transmission and energy recovery by switching the clutch assembly and the brake assembly; it can adapt to different working conditions, improve engine power utilization, and improve fuel economy It effectively reduces the shock of shifting and increases the range of speed ratio adjustment; in terms of power adjustment, the electric transmission component can effectively supplement the driving force through the energy storage, and the EVT can also recover the energy during braking and send it back In the accumulator; the power split type mechanical-EVT compound transmission system of the present invention, the mechanical-EVT parallel transmission mode set, effectively widens the speed regulation range, and can meet the requirements of large-scale linear and nonlinear stepless speed regulation .
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图;In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work;
图1为本发明的结构原理图;Fig. 1 is a structural principle diagram of the present invention;
图2为本发明EVT传动模式的功率流向示意图;Fig. 2 is a schematic diagram of the power flow of the EVT transmission mode of the present invention;
图3为本发明机械传动1档的功率流向示意图;Fig. 3 is a schematic diagram of the power flow of the first gear of the mechanical transmission of the present invention;
图4为本发明机械传动2档的功率流向示意图;Fig. 4 is the power flow schematic diagram of the second gear of the mechanical transmission of the present invention;
图5为本发明机械传动3档的功率流向示意图;Fig. 5 is a schematic diagram of the power flow of the third gear of the mechanical transmission of the present invention;
图6为本发明EVT与机械复合传动1档的功率流向示意图;Fig. 6 is a schematic diagram of the power flow of the first gear of EVT and mechanical compound transmission of the present invention;
图7为本发明EVT与机械复合传动2档的功率流向示意图;Fig. 7 is a schematic diagram of the power flow of the second gear of the EVT and mechanical compound transmission of the present invention;
图8为本发明EVT与机械复合传动3档的功率流向示意图;Fig. 8 is a schematic diagram of the power flow of the third gear of the EVT and mechanical compound transmission of the present invention;
图9为本发明能量回收模式功率流向示意图;Fig. 9 is a schematic diagram of the power flow in the energy recovery mode of the present invention;
图10为本发明EVT传动模式功率流向示意图Fig. 10 is a schematic diagram of power flow in the EVT transmission mode of the present invention
图11为本发明输出转速与输入转速关系的特性曲线图。Fig. 11 is a characteristic curve diagram of the relationship between the output speed and the input speed of the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
在本发明的描述中,需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或 暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。In describing the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", The orientation or positional relationship indicated by "bottom", "inner", "outer", etc. is based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying the referred device or positional relationship. Elements must have certain orientations, be constructed and operate in certain orientations, and therefore should not be construed as limitations on the invention.
在本发明中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present invention, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
如图1所示,一种机械与电气无级变速的复合传动系统,As shown in Figure 1, a compound transmission system with mechanical and electrical stepless transmission,
包括输入轴组件,所述输入轴组件1包括输入轴11、第一离合器C 112和输入齿轮副13; Including an input shaft assembly, the input shaft assembly 1 includes an input shaft 11, a first clutch C 1 12 and an input gear pair 13;
机械传动组件2,所述机械传动组件2包括机械传动轴21、前行星排组件22、后行星排组件23、第五离合器C 524、第一制动器B 125和第二制动器B 226,所述前行星排组件22包括前太阳轮221、前行星架222、前齿圈223,所述后行星排组件23包括后太阳轮231、后行星架232和后齿圈233;所述机械传动轴21通过第一离合器C 112与输入轴11连接,所述机械传动轴21分别与前齿圈223和后太阳轮231固定连接,所述前行星架222与后行星架232连接,所述前太阳轮221通过第五离合器C 524与机械传动轴21连接,所述第一制动器B 125可以锁定前太阳轮221,所述第二制动器B 226可以同时锁定前行星架222和后行星架232; The mechanical transmission assembly 2, the mechanical transmission assembly 2 includes a mechanical transmission shaft 21, a front planetary row assembly 22, a rear planetary row assembly 23, a fifth clutch C5 24, a first brake B1 25 and a second brake B2 26, The front planetary row assembly 22 includes a front sun gear 221, a front planetary carrier 222, and a front ring gear 223, and the rear planetary row assembly 23 includes a rear sun gear 231, a rear planetary carrier 232, and a rear ring gear 233; the mechanical transmission The shaft 21 is connected to the input shaft 11 through the first clutch C 1 12, the mechanical transmission shaft 21 is fixedly connected to the front ring gear 223 and the rear sun gear 231 respectively, the front planetary carrier 222 is connected to the rear planetary carrier 232, and the The front sun gear 221 is connected with the mechanical transmission shaft 21 through the fifth clutch C 5 24, the first brake B 1 25 can lock the front sun gear 221, and the second brake B 2 26 can lock the front planetary carrier 222 and the rear planetary carrier 222 simultaneously. Planet carrier 232;
电动传动组件3,所述电动传动组件3包括电动输入轴31、内转子32、外转子33、定子34、电源35、电动输出轴36、第二离合器C 237和第三离合器C 338;所述输入齿轮副13通过第二离合器C 237与电动输入轴31连接,所述电动输入轴31与内转子32连接,所述电动输出轴36与外转子33连接,所述电源35给定子34供电产生磁场,通过定子34产生的磁场控制内转子32相对外转子33传动速比,实现电动输入轴31相对电动输出轴36传动速比的调节; An electric transmission assembly 3, the electric transmission assembly 3 includes an electric input shaft 31, an inner rotor 32, an outer rotor 33, a stator 34, a power supply 35, an electric output shaft 36, a second clutch C 2 37 and a third clutch C 3 38; The input gear pair 13 is connected to the electric input shaft 31 through the second clutch C 2 37, the electric input shaft 31 is connected to the inner rotor 32, the electric output shaft 36 is connected to the outer rotor 33, and the power supply 35 is given to the stator 34 supplies power to generate a magnetic field, and the magnetic field generated by the stator 34 controls the transmission speed ratio of the inner rotor 32 relative to the outer rotor 33 to realize the adjustment of the transmission speed ratio of the electric input shaft 31 relative to the electric output shaft 36;
输出轴组件4,所述输出轴组件4包括输出轴41、输出太阳轮42、输出行星架43、输出齿圈44、输出齿轮副45和第四离合器C 446;所述输出太阳轮42与后齿圈233连接,所述输出齿圈44通过输出齿轮副45与第三离合器C 338连接,所述输出行星架43与输出轴41连接,所述输出太阳轮42通过第四离合器C 446与输出轴41连接。 The output shaft assembly 4, the output shaft assembly 4 includes the output shaft 41, the output sun gear 42, the output planet carrier 43, the output ring gear 44, the output gear pair 45 and the fourth clutch C 4 46; the output sun gear 42 and The rear ring gear 233 is connected, the output ring gear 44 is connected to the third clutch C338 through the output gear pair 45, the output planet carrier 43 is connected to the output shaft 41, and the output sun gear 42 is connected to the fourth clutch C4 46 is connected with the output shaft 41.
本发明通过切换离合器组件和制动器组件,实现EVT传动、机械传动、机械-EVT复合传动以及能量回收多种模式的切换;可以适应不同的工况,提高发动机功率利用率,改善燃油经济性;有效地减少了换挡冲击,增大了速比调节范围;在动力调节方面,电动传动组件可以通过储能器有效地补充驱动力,并且EVT还可以回收制动时的能量,送回储能器 中;本发明所述的功率分流式机械-EVT复合传动系统,设置的机械-EVT并联传动模式,有效拓宽了调速范围,能够满足大范围线性、非线性无级调速的要求。The present invention realizes the switching of multiple modes of EVT transmission, mechanical transmission, mechanical-EVT compound transmission and energy recovery by switching the clutch assembly and the brake assembly; it can adapt to different working conditions, improve engine power utilization, and improve fuel economy; effectively The impact of shifting is greatly reduced, and the range of speed ratio adjustment is increased; in terms of power adjustment, the electric transmission component can effectively supplement the driving force through the energy storage, and the EVT can also recover the energy during braking and send it back to the energy storage. Middle: The power-split mechanical-EVT compound transmission system of the present invention has a mechanical-EVT parallel transmission mode, which effectively broadens the speed regulation range and can meet the requirements of large-scale linear and nonlinear stepless speed regulation.
为了实现制动能量的回收同时补充驱动动力,所述电动传动组件3包括滑环39,所述滑环39与内转子32连接,所述内转子32将机械能转化为电能,所产生的电能通过滑环39输送到电源35。In order to recover the braking energy and supplement the driving power at the same time, the electric transmission assembly 3 includes a slip ring 39, the slip ring 39 is connected with the inner rotor 32, and the inner rotor 32 converts mechanical energy into electrical energy, and the generated electrical energy passes through The slip ring 39 feeds the power supply 35 .
一种机械与电气无级变速的复合传动系统的控制方法,通过离合器和制动器之间的组合切换实现单流传动模式、复合传动模式和能量回收模式的切换;所述单流传动模式包括EVT传动模式和机械传动模式;所述复合传动模式为EVT与机械复合传动模式。A control method for a mechanically and electrically continuously variable compound transmission system, which realizes switching between a single-flow transmission mode, a compound transmission mode and an energy recovery mode through combined switching between a clutch and a brake; the single-flow transmission mode includes EVT transmission mode and mechanical transmission mode; the compound transmission mode is EVT and mechanical compound transmission mode.
各个传动模式的接合元件如表1所示。具体如下:The engagement elements of each transmission mode are shown in Table 1. details as follows:
表1 模式切换元件接合状态Table 1 Mode switching element engagement state
Figure PCTCN2022078144-appb-000009
Figure PCTCN2022078144-appb-000009
注:▲代表执行元件处于接合状态,△代表执行元件处于分离状态。Note: ▲ means the actuator is in the engaged state, △ means the actuator is in the disengaged state.
如图2所示,所述EVT传动模式的控制方法如下:As shown in Figure 2, the control method of the EVT transmission mode is as follows:
第二离合器C 237、第三离合器C 338和第四离合器C 446接合,同时第一离合器C 112、第五离合器C 524、第一制动器B 125和第二制动器B 226分离;动力由输入轴11经过输入齿 轮副13、第二离合器C 237、电动输入轴31、内转子32、外转子33、电动输出轴36、第三离合器C 338、输出齿轮副45、输出齿圈44、输出行星架43至输出轴41输出。 Second clutch C2 37 , third clutch C3 38 and fourth clutch C4 46 are engaged while first clutch C1 12 , fifth clutch C5 24 , first brake B1 25 and second brake B2 26 Separation; power passes through the input shaft 11 through the input gear pair 13, the second clutch C 2 37, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, the output gear pair 45, The output ring gear 44 and the output planet carrier 43 are output to the output shaft 41 .
所述EVT传动模式的输出轴41转速计算方法如下:The calculation method of the rotating speed of the output shaft 41 in the EVT transmission mode is as follows:
Figure PCTCN2022078144-appb-000010
Figure PCTCN2022078144-appb-000010
式中,n 0(EVT)为EVT传动模式下输出轴41转速,n I为输入轴11转速,i 1为输入齿轮副13的传动比,i 2为输出齿轮副45的传动比,i e为电动传动组件3的传动比。 In the formula, n 0 (EVT) is the rotational speed of the output shaft 41 under the EVT transmission mode, n I is the rotational speed of the input shaft 11, i 1 is the transmission ratio of the input gear pair 13, i 2 is the transmission ratio of the output gear pair 45, i e is the transmission ratio of the electric transmission assembly 3.
如图3所示,机械传动1档(M1)的控制方法如下:As shown in Figure 3, the control method of the first gear (M1) of the mechanical transmission is as follows:
第一离合器C 112、第四离合器C 446和第一制动器B 125接合,同时第二离合器C 237、第三离合器C 338、第五离合器C 524和第二制动器B 226分离;动力由输入轴11经过第一离合器C 112至机械传动轴21,动力由机械传动轴21分流,一路由前齿圈223、前行星架222至后行星架232,另一路由后太阳轮231至后行星架232,两路动力汇合于后行星架232,再由后齿圈233、第四离合器C 446至输出轴41输出; First clutch C 1 12 , fourth clutch C 4 46 and first brake B 1 25 are engaged while second clutch C 2 37 , third clutch C 3 38 , fifth clutch C 5 24 and second brake B 2 26 Separation; the power is from the input shaft 11 to the mechanical transmission shaft 21 through the first clutch C 1 12, and the power is divided by the mechanical transmission shaft 21, one route is the front ring gear 223, the front planetary carrier 222 to the rear planetary carrier 232, and the other route is the rear sun wheel 231 to the rear planetary carrier 232, the two-way power converges on the rear planetary carrier 232, and then is output from the rear ring gear 233, the fourth clutch C446 to the output shaft 41;
机械传动1档(M1)的输出轴41转速计算方法如下:The calculation method of the rotational speed of the output shaft 41 of the first gear (M1) of the mechanical transmission is as follows:
Figure PCTCN2022078144-appb-000011
Figure PCTCN2022078144-appb-000011
式中,n o(M1)为机械传动1档时输出轴41转速,n I为输入轴11转速,k 1为前行星排组件22的行星齿轮特性参数,k 2为后行星排组件23的行星齿轮特性参数。 In the formula, n o (M1) is the rotational speed of the output shaft 41 during the first gear of the mechanical transmission, n I is the rotational speed of the input shaft 11, k 1 is the planetary gear characteristic parameter of the front planetary row assembly 22, and k 2 is the speed of the rear planetary row assembly 23 Planetary gear characteristic parameters.
如图4所示,机械传动2档(M2)的控制方法如下:As shown in Figure 4, the control method of the second gear (M2) of the mechanical transmission is as follows:
第一离合器C 112、第四离合器C 446和第五离合器C 524接合,同时第二离合器C 237、第三离合器C 338、第一制动器B 125和第二制动器B 226分离;动力由输入轴11经过第一离合器C 112至机械传动轴21,动力由机械传动轴21分流,第一路由第五离合器C 524、前太阳轮221至前行星架222,第二路由前齿圈223至前行星架222,第一路和第二路动力汇合后至后行星架232,第三路由后太阳轮231至后行星架232,动力汇合于后行星架232,再由后齿圈233、第四离合器C 446至输出轴41输出; First clutch C 1 12 , fourth clutch C 4 46 and fifth clutch C 5 24 are engaged while second clutch C 2 37 , third clutch C 3 38 , first brake B 1 25 and second brake B 2 26 Separation; the power is from the input shaft 11 to the mechanical transmission shaft 21 through the first clutch C 1 12, the power is divided by the mechanical transmission shaft 21, the first route is the fifth clutch C 5 24, the front sun gear 221 to the front planetary carrier 222, the second The front ring gear 223 is routed to the front planetary carrier 222, the power of the first road and the second road are merged to the rear planetary carrier 232, and the third route is routed from the rear sun gear 231 to the rear planetary carrier 232, and the power is merged in the rear planetary carrier 232, and then by The rear ring gear 233, the fourth clutch C 4 46 are output to the output shaft 41;
机械传动2档(M2)的输出轴41转速计算方法如下:The calculation method of the rotating speed of the output shaft 41 of the second gear (M2) of the mechanical transmission is as follows:
n o(M2)=n I n o (M2)=n I
式中,n o(M2)为机械传动2档时输出轴41转速,n I为输入轴11转速。 In the formula, n o (M2) is the rotational speed of the output shaft 41 when the mechanical transmission is in the second gear, and n I is the rotational speed of the input shaft 11.
如图5所示,机械传动3档(M3)的控制方法如下:As shown in Figure 5, the control method of the third gear (M3) of the mechanical transmission is as follows:
第一离合器C 112、第四离合器C 446和第二制动器B 226接合,同时第二离合器C 237、第三离合器C 338、第五离合器C 524和第一制动器B 125分离;动力由输入轴11经过第一离合器C 112、机械传动轴21、后太阳轮231、后行星架232、后齿圈233、第四离合器C 446至输出轴41输出。 First clutch C 1 12 , fourth clutch C 4 46 and second brake B 2 26 are engaged while second clutch C 2 37 , third clutch C 3 38 , fifth clutch C 5 24 and first brake B 1 25 Separation; power is output from the input shaft 11 through the first clutch C 1 12 , the mechanical transmission shaft 21 , the rear sun gear 231 , the rear planet carrier 232 , the rear ring gear 233 , and the fourth clutch C 4 46 to the output shaft 41 .
机械传动3档(M3)的输出轴41转速计算方法如下:The calculation method of the rotational speed of the output shaft 41 of the mechanical transmission 3rd gear (M3) is as follows:
Figure PCTCN2022078144-appb-000012
Figure PCTCN2022078144-appb-000012
式中,n o(M3)为机械传动3档时输出轴41转速,n I为输入轴11转速k 2为后行星排组件23的行星齿轮特性参数。 In the formula, n o (M3) is the rotation speed of the output shaft 41 in the third gear of the mechanical transmission, n I is the rotation speed of the input shaft 11, and k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly 23.
如图6所示,EVT与机械复合传动1档(EVT-M1)的控制方法如下:As shown in Figure 6, the control method of EVT and first gear of mechanical compound transmission (EVT-M1) is as follows:
第一离合器C 112、第二离合器C 237、第三离合器C 338和第一制动器B 125接合,同时第四离合器C 446、第五离合器C 524和第二制动器B 226分离; First clutch C 1 12 , second clutch C 2 37 , third clutch C 3 38 and first brake B 1 25 are engaged while fourth clutch C 4 46 , fifth clutch C 5 24 and second brake B 2 26 separation;
动力由输入轴11分流,一路经过输入齿轮副13、第二离合器C 237、电动输入轴31、内转子32、外转子33、电动输出轴36、第三离合器C 338、输出齿轮副45、输出齿圈44至输出行星架43; The power is divided by the input shaft 11, all the way through the input gear pair 13, the second clutch C 2 37, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, and the output gear pair 45 , the output ring gear 44 to the output planet carrier 43;
另一路动力经过第一离合器C 112至机械传动轴21,动力由机械传动轴21分流,一路由前齿圈223、前行星架222至后行星架232,另一路由后太阳轮231至后行星架232,两路动力汇合于后行星架232,再由后齿圈233、输出太阳轮42至输出行星架43,经过机械传动组件2和电动传动组件3的动力汇合于输出行星架43后由输出轴41输出。 Another way of power passes through the first clutch C 1 12 to the mechanical transmission shaft 21, the power is divided by the mechanical transmission shaft 21, one route is from the front ring gear 223, the front planetary carrier 222 to the rear planetary carrier 232, and the other route is from the rear sun gear 231 to the rear The planetary carrier 232, the two-way power converges on the rear planetary carrier 232, and then from the rear ring gear 233, the output sun gear 42 to the output planetary carrier 43, the power passing through the mechanical transmission assembly 2 and the electric transmission assembly 3 merges after the output planetary carrier 43 output by the output shaft 41.
EVT与机械复合传动1档(EVT-M1)的输出轴41转速计算方法如下:The calculation method for the rotational speed of the output shaft 41 of EVT and mechanical compound transmission first gear (EVT-M1) is as follows:
Figure PCTCN2022078144-appb-000013
Figure PCTCN2022078144-appb-000013
式中,n o(EVT-M1)为EVT与机械复合传动1档时输出轴41转速,n I为输入轴11转速,i 1为输入齿轮副13的传动比,i 2为输出齿轮副45的传动比,i e为电动传动组件3的传动比,k 1为前行星排组件22的行星齿轮特性参数,k 2为后行星排组件23的行星齿轮特性参数,k 3为输出轴组件4的行星齿轮特性参数。 In the formula, n o (EVT-M1) is the rotation speed of the output shaft 41 when the EVT and the mechanical compound transmission are in gear 1, n I is the rotation speed of the input shaft 11, i 1 is the transmission ratio of the input gear pair 13, and i 2 is the output gear pair 45 transmission ratio, i e is the transmission ratio of the electric transmission assembly 3, k 1 is the planetary gear characteristic parameter of the front planetary row assembly 22, k 2 is the planetary gear characteristic parameter of the rear planetary row assembly 23, and k 3 is the output shaft assembly 4 The characteristic parameters of the planetary gear.
如图7所示,EVT与机械复合传动2档(EVT-M2)的控制方法如下:As shown in Figure 7, the control method of EVT and mechanical compound transmission 2nd gear (EVT-M2) is as follows:
第一离合器C 112、第二离合器C 237、第三离合器C 338和第五离合器C 524接合,同时第四离合器C 446、第一制动器B 125和第二制动器B 226分离; First clutch C 1 12 , second clutch C 2 37 , third clutch C 3 38 and fifth clutch C 5 24 are engaged while fourth clutch C 4 46 , first brake B 1 25 and second brake B 2 26 separation;
动力由输入轴11分流,一路经过输入齿轮副13、第二离合器C 237、电动输入轴31、内转子32、外转子33、电动输出轴36、第三离合器C 338、输出齿轮副45、输出齿圈44至输出行星架43; The power is divided by the input shaft 11, all the way through the input gear pair 13, the second clutch C 2 37, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, and the output gear pair 45 , the output ring gear 44 to the output planet carrier 43;
另一路动力由输入轴11经过第一离合器C 112至机械传动轴21,动力由机械传动轴21分流,第一路由第五离合器C 524、前太阳轮221至前行星架222,第二路由前齿圈223至前行星架222,第一路和第二路动力汇合后至后行星架232,第三路由后太阳轮231至后行星架232,动力汇合于后行星架232,再由后齿圈233、输出太阳轮42至输出行星架43,经过机械传动组件2和电动传动组件3的动力汇合于输出行星架43后由输出轴41输出; Another way of power is from the input shaft 11 to the mechanical transmission shaft 21 through the first clutch C112 , and the power is divided by the mechanical transmission shaft 21. The first route is the fifth clutch C524 , the front sun gear 221 to the front planetary carrier 222, and the second The front ring gear 223 is routed to the front planetary carrier 222, the power of the first road and the second road are merged to the rear planetary carrier 232, and the third route is routed from the rear sun gear 231 to the rear planetary carrier 232, and the power is merged in the rear planetary carrier 232, and then by The rear ring gear 233 , the output sun gear 42 to the output planet carrier 43 , the power of the mechanical transmission assembly 2 and the electric transmission assembly 3 converges on the output planet carrier 43 and then is output by the output shaft 41 ;
EVT与机械复合传动2档(EVT-M2)的输出轴41转速计算方法如下:The calculation method for the rotational speed of the output shaft 41 of EVT and mechanical compound transmission 2nd gear (EVT-M2) is as follows:
Figure PCTCN2022078144-appb-000014
Figure PCTCN2022078144-appb-000014
式中,n o(EVT-M2)为EVT与机械复合传动2档时输出轴41转速,n I为输入轴11转速,i 1为输入齿轮副13的传动比,i 2为输出齿轮副45的传动比,i e为电动传动组件3的传动比,k 3为输出轴组件4的行星齿轮特性参数。 In the formula, n o (EVT-M2) is the rotation speed of the output shaft 41 when the EVT and mechanical compound transmission are at the second gear, n I is the rotation speed of the input shaft 11, i 1 is the transmission ratio of the input gear pair 13, and i 2 is the output gear pair 45 The transmission ratio, ie is the transmission ratio of the electric transmission assembly 3, and k 3 is the characteristic parameter of the planetary gear of the output shaft assembly 4.
如图8所示,EVT与机械复合传动3档(EVT-M3)的控制方法如下:As shown in Figure 8, the control method of EVT and mechanical compound transmission 3rd gear (EVT-M3) is as follows:
第一离合器C 112、第二离合器C 237、第三离合器C 338和第二制动器B 226接合,同时第四离合器C 446、第五离合器C 524和第一制动器B 125分离; First clutch C 1 12 , second clutch C 2 37 , third clutch C 3 38 and second brake B 2 26 are engaged while fourth clutch C 4 46 , fifth clutch C 5 24 and first brake B 1 25 separation;
动力由输入轴11分流,一路经过输入齿轮副13、第二离合器C 237、电动输入轴31、内转子32、外转子33、电动输出轴36、第三离合器C 338、输出齿轮副45、输出齿圈44至输出行星架43; The power is divided by the input shaft 11, all the way through the input gear pair 13, the second clutch C 2 37, the electric input shaft 31, the inner rotor 32, the outer rotor 33, the electric output shaft 36, the third clutch C 3 38, and the output gear pair 45 , the output ring gear 44 to the output planet carrier 43;
另一路动力由输入轴11经过第一离合器C 112、第四离合器C 446和第二制动器B 226接合,同时第二离合器C 237、第三离合器C 338、第五离合器C 524和第一制动器B 125分离;动力由输入轴11经过第一离合器C 112、机械传动轴21、后太阳轮231、后行星架232、后齿圈233、输出太阳轮42至输出行星架43,经过机械传动组件2和电动传动组件3的动力汇合于输出行星架43后由输出轴41输出。 Another way of power is engaged by the input shaft 11 through the first clutch C 1 12, the fourth clutch C 4 46 and the second brake B 2 26, while the second clutch C 2 37, the third clutch C 3 38, and the fifth clutch C 5 24 and the first brake B 1 25 are separated; the power is from the input shaft 11 through the first clutch C 1 12, the mechanical transmission shaft 21, the rear sun gear 231, the rear planet carrier 232, the rear ring gear 233, the output sun gear 42 to the output planet The power of the carrier 43 after passing through the mechanical transmission assembly 2 and the electric transmission assembly 3 is combined in the output planetary carrier 43 and then output by the output shaft 41 .
EVT与机械复合传动3档(EVT-M3)的输出轴41转速计算方法如下:The calculation method for the rotational speed of the output shaft 41 of EVT and mechanical compound transmission 3rd gear (EVT-M3) is as follows:
Figure PCTCN2022078144-appb-000015
Figure PCTCN2022078144-appb-000015
式中,n o(EVT-M3)为EVT与机械复合传动3档时输出轴41转速,n I为输入轴11转速,i 1为输入齿轮副13的传动比,i 2为输出齿轮副45的传动比,i e为电动传动组件3的传动比,k 2为后行星排组件23的行星齿轮特性参数,k 3为输出轴组件4的行星齿轮特性参数。 In the formula, n o (EVT-M3) is the rotation speed of the output shaft 41 when the EVT and mechanical compound transmission are in third gear, n I is the rotation speed of the input shaft 11, i 1 is the transmission ratio of the input gear pair 13, and i 2 is the output gear pair 45 The transmission ratio, ie is the transmission ratio of the electric transmission assembly 3, k 2 is the planetary gear characteristic parameter of the rear planetary row assembly 23, and k 3 is the planetary gear characteristic parameter of the output shaft assembly 4.
如图9所示,能量回收模式的控制方法如下:As shown in Figure 9, the control method of the energy recovery mode is as follows:
第三离合器C 338、第一制动器B 125和第二制动器B 226接合,同时第一离合器C 112、第二离合器C 237、第四离合器C 446和第五离合器C 524分离;制动力由输出轴41经输出行星架43、输出齿圈44、输出齿轮副45、第三离合器C 338、电动输出轴36至外转子33,外转子33将机械能转换为电能由定子34传递至电源35,电源35以电能形式存储回收的能量。 Third clutch C 3 38 , first brake B 1 25 and second brake B 2 26 are engaged while first clutch C 1 12 , second clutch C 2 37 , fourth clutch C 4 46 and fifth clutch C 5 24 Separation; the braking force is from the output shaft 41 to the outer rotor 33 through the output planet carrier 43, the output ring gear 44, the output gear pair 45, the third clutch C 3 38, the electric output shaft 36, and the outer rotor 33 converts mechanical energy into electrical energy by the stator 34 to a power source 35 which stores the recovered energy in the form of electrical energy.
如图10所示,EVT传动时,动力由电动输入轴31驱动内转子32转动,一部分机械能通过滑环39转化为电能传递至电源35,电源35通过定子34和外转子33转化为机械能由电动输出轴36输出;另一部分机械能直接通过定子34与外转子33之间的电磁场耦合转化为机械能电动输出轴36输出。As shown in Figure 10, during EVT transmission, the power is driven by the electric input shaft 31 to rotate the inner rotor 32, a part of the mechanical energy is converted into electrical energy through the slip ring 39 and transmitted to the power supply 35, and the power supply 35 is converted into mechanical energy by the electric motor through the stator 34 and the outer rotor 33. The output shaft 36 is output; another part of mechanical energy is directly converted into mechanical energy by the electromagnetic field coupling between the stator 34 and the outer rotor 33 and output by the electric output shaft 36 .
如图11所示,通过调节EVT传动组件的传动比和选择性控制所述离合器组件和制动器组件的接合,提供EVT传动、EVT-M1复合传动、EVT-M2复合传动和EVT-M3复合传动4种传动方式。采用EVT传动模式起步,输出转速随EVT传动组件的传动比i e增大线性增大;当EVT传动组件的传动比i e∈[n o(EVT)=n o(EVT-M3)]时,EVT传动模式可同步切换到EVT-M3复合传动模式,当EVT传动组件传动比从最小值变化到最大值时,n o(EVT-M3)非线性地增加;采用EVT-M2传动模式起步输出转速随EVT传动组件的传动比i e增大非线性增大;使用EVT-M2传动模式输出转速随EVT传动组件的传动比i e增大非线性增大。通过选择性控制所述离合器组件和制动器组件的接合,提供机械传动M1、M2、M3三种传动模式,能得到三种不同的固定比机械传动模式。 EVT transmissions, EVT-M1 compound transmissions, EVT-M2 compound transmissions and EVT-M3 compound transmissions are provided by adjusting the gear ratios of the EVT transmission assemblies and selectively controlling the engagement of said clutch assemblies and brake assemblies, as shown in Figure 11. a transmission method. When starting in EVT transmission mode, the output speed increases linearly with the increase of the transmission ratio i e of the EVT transmission assembly; when the transmission ratio i e ∈[n o (EVT)=n o (EVT-M3)] of the EVT transmission assembly, The EVT transmission mode can be switched to the EVT-M3 compound transmission mode synchronously. When the transmission ratio of the EVT transmission assembly changes from the minimum value to the maximum value, n o (EVT-M3) increases non-linearly; the EVT-M2 transmission mode is used to start the output speed The output speed increases nonlinearly with the increase of the transmission ratio i e of the EVT transmission assembly; when using the EVT-M2 transmission mode, the output speed increases non-linearly with the increase of the transmission ratio i e of the EVT transmission assembly. By selectively controlling the engagement of the clutch assembly and the brake assembly, three transmission modes of mechanical transmission M1, M2 and M3 are provided, and three different fixed-ratio mechanical transmission modes can be obtained.
举例说明:for example:
主要参数为:i 1=0.51,i 2=0.5,k 1=1.86,k 2=1.5,k 3=1.72,i e∈[0,3.5] The main parameters are: i 1 =0.51, i 2 =0.5, k 1 =1.86, k 2 =1.5, k 3 =1.72, i e ∈[0,3.5]
EVT传动输出-输入转速关系为:
Figure PCTCN2022078144-appb-000016
The relationship between EVT transmission output-input speed is:
Figure PCTCN2022078144-appb-000016
机械传动M1输出-输入转速关系为:
Figure PCTCN2022078144-appb-000017
The output-input speed relationship of mechanical transmission M1 is:
Figure PCTCN2022078144-appb-000017
机械传动M2输出-输入转速关系为:n o(M2)=n I The output-input speed relationship of mechanical transmission M2 is: n o (M2) = n I
机械传动M3输出-输入转速关系为:
Figure PCTCN2022078144-appb-000018
The output-input speed relationship of mechanical transmission M3 is:
Figure PCTCN2022078144-appb-000018
EVT-机械复合传动EVT-M1输出-输入转速关系为:The relationship between EVT-mechanical compound transmission EVT-M1 output-input speed is:
Figure PCTCN2022078144-appb-000019
Figure PCTCN2022078144-appb-000019
EVT-机械复合传动EVT-M1输出-输入转速关系为:The relationship between EVT-mechanical compound transmission EVT-M1 output-input speed is:
Figure PCTCN2022078144-appb-000020
Figure PCTCN2022078144-appb-000020
EVT-机械复合传动EVT-M1输出-输入转速关系为:The relationship between EVT-mechanical compound transmission EVT-M1 output-input speed is:
Figure PCTCN2022078144-appb-000021
Figure PCTCN2022078144-appb-000021
如图11所示,采用EVT传动模式起步,当EVT传动机构的传动比i e从0变化到3.5时,n o(EVT)线性地从0增加到3.43n I;当EVT传动机构的传动比i e=2.4时,EVT传动模式可同步切换到EVT-机械复合传动EVT-M3模式,EVT-机械复合传动EVT-M3模式为非线性传动;采用EVT-机械复合传动EVT-M2模式起步,此模式中当EVT传动机构的传动比i e从0变化到3.5时,n o非线性地从0增加到0.86n I;EVT-机械复合传动EVT-M1模式中,当EVT传动机构的传动比i e从0变化到3.5时,n o线性地从2.68n I增加到4.19n I。通过选择性控制所述离合器组件和制动器组件的接合,提供机械传动M1、M2、M3三种传动模式,能 得到三种不同的固定比机械传动模式,分别为n o(M1)=1.08n I、n o(M2)=1n I和n o(M3)=0.67n IAs shown in Figure 11, using the EVT transmission mode to start, when the transmission ratio i e of the EVT transmission mechanism changes from 0 to 3.5, n o (EVT) increases linearly from 0 to 3.43n I ; when the transmission ratio of the EVT transmission mechanism When i e = 2.4, the EVT transmission mode can be switched to the EVT-mechanical compound transmission EVT-M3 mode synchronously, and the EVT-mechanical compound transmission EVT-M3 mode is a nonlinear transmission; the EVT-mechanical compound transmission EVT-M2 mode is used to start. mode, when the transmission ratio i e of the EVT transmission mechanism changes from 0 to 3.5, n o increases nonlinearly from 0 to 0.86n I ; in the EVT-mechanical compound transmission EVT-M1 mode, when the transmission ratio i of the EVT transmission mechanism As e varies from 0 to 3.5, n o increases linearly from 2.68n I to 4.19n I. By selectively controlling the engagement of the clutch assembly and the brake assembly, three transmission modes of mechanical transmission M1, M2, and M3 are provided, and three different fixed-ratio mechanical transmission modes can be obtained, respectively n o (M1)=1.08n I , n o (M2) = 1n I and n o (M3) = 0.67n I .
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other. As for the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and for relevant details, please refer to the description of the method part.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

  1. 一种机械与电气无级变速的复合传动系统,其特征在于:A compound transmission system with mechanical and electrical stepless speed change, characterized in that:
    包括输入轴组件(1),所述输入轴组件(1)包括输入轴(11)、第一离合器C 1(12)和输入齿轮副(13); An input shaft assembly (1) is included, and the input shaft assembly (1) includes an input shaft (11), a first clutch C 1 (12) and an input gear pair (13);
    机械传动组件(2),所述机械传动组件(2)包括机械传动轴(21)、前行星排组件(22)、后行星排组件(23)、第五离合器C 5(24)、第一制动器B 1(25)和第二制动器B 2(26),所述前行星排组件(22)包括前太阳轮(221)、前行星架(222)、前齿圈(223),所述后行星排组件(23)包括后太阳轮(231)、后行星架(232)和后齿圈(233);所述机械传动轴(21)通过第一离合器C 1(12)与输入轴(11)连接,所述机械传动轴(21)分别与前齿圈(223)和后太阳轮(231)固定连接,所述前行星架(222)与后行星架(232)连接,所述前太阳轮(221)通过第五离合器C 5(24)与机械传动轴(21)连接,所述第一制动器B 1(25)可以锁定前太阳轮(221),所述第二制动器B 2(26)可以同时锁定前行星架(222)和后行星架(232); A mechanical transmission assembly (2), the mechanical transmission assembly (2) comprising a mechanical transmission shaft (21), a front planetary row assembly (22), a rear planetary row assembly (23), a fifth clutch C5 (24), a first Brake B 1 (25) and second brake B 2 (26), the front planetary row assembly (22) includes a front sun gear (221), a front planet carrier (222), a front ring gear (223), and the rear The planetary row assembly (23) includes a rear sun gear (231), a rear planetary carrier (232) and a rear ring gear (233); the mechanical transmission shaft ( 21 ) is connected to the input shaft (11 ) connection, the mechanical transmission shaft (21) is fixedly connected with the front ring gear (223) and the rear sun gear (231) respectively, the front planet carrier (222) is connected with the rear planet carrier (232), and the front sun gear The wheel (221) is connected with the mechanical transmission shaft (21) through the fifth clutch C 5 (24), the first brake B 1 (25) can lock the front sun gear (221), and the second brake B 2 (26 ) can simultaneously lock the front planet carrier (222) and the rear planet carrier (232);
    电动传动组件(3),所述电动传动组件(3)包括电动输入轴(31)、内转子(32)、外转子(33)、定子(34)、电源(35)、电动输出轴(36)、第二离合器C 2(37)和第三离合器C 3(38);所述输入齿轮副(13)通过第二离合器C 2(37)与电动输入轴(31)连接,所述电动输入轴(31)与内转子(32)连接,所述电动输出轴(36)与外转子(33)连接,所述电源(35)给定子(34)供电产生磁场,通过定子(34)产生的磁场控制内转子(32)相对外转子(33)传动速比,实现电动输入轴(31)相对电动输出轴(36)传动速比的调节; An electric transmission assembly (3), the electric transmission assembly (3) comprising an electric input shaft (31), an inner rotor (32), an outer rotor (33), a stator (34), a power supply (35), an electric output shaft (36 ), the second clutch C 2 (37) and the third clutch C 3 (38); the input gear pair (13) is connected with the electric input shaft (31) through the second clutch C 2 (37), and the electric input The shaft (31) is connected to the inner rotor (32), the electric output shaft (36) is connected to the outer rotor (33), the power supply (35) supplies power to the stator (34) to generate a magnetic field, and the stator (34) generates The magnetic field controls the transmission speed ratio of the inner rotor (32) relative to the outer rotor (33), and realizes the adjustment of the transmission speed ratio of the electric input shaft (31) relative to the electric output shaft (36);
    输出轴组件(4),所述输出轴组件(4)包括输出轴(41)、输出太阳轮(42)、输出行星架(43)、输出齿圈(44)、输出齿轮副(45)和第四离合器C 4(46);所述输出太阳轮(42)与后齿圈(233)连接,所述输出齿圈(44)通过输出齿轮副(45)与第三离合器C 3(38)连接,所述输出行星架(43)与输出轴(41)连接,所述输出太阳轮(42)通过第四离合器C 4(46)与输出轴(41)连接。 The output shaft assembly (4), the output shaft assembly (4) includes an output shaft (41), an output sun gear (42), an output planet carrier (43), an output ring gear (44), an output gear pair (45) and The fourth clutch C 4 (46); the output sun gear (42) is connected to the rear ring gear (233), and the output ring gear (44) is connected to the third clutch C 3 (38) through the output gear pair (45) connected, the output planet carrier (43) is connected to the output shaft (41), and the output sun gear (42) is connected to the output shaft (41) through the fourth clutch C 4 (46).
  2. 根据权利要求1所述的机械与电气无级变速的复合传动系统,其特征在于:所述电动传动组件(3)包括滑环(39),所述滑环(39)与内转子(32)连接,所述内转子(32)将机械能转化为电能,所产生的电能通过滑环(39)输送到电源(35)。The mechanical and electrical continuously variable compound transmission system according to claim 1, characterized in that: the electric transmission assembly (3) includes a slip ring (39), and the slip ring (39) is connected to the inner rotor (32) connected, the inner rotor (32) converts mechanical energy into electrical energy, and the generated electrical energy is delivered to the power supply (35) through the slip ring (39).
  3. 根据权利要求1或2所述的机械与电气无级变速的复合传动系统的控制方法,其特征在于:通过离合器和制动器之间的组合切换实现单流传动模式、复合传动模式和能量回收模式的切换;所述单流传动模式包括EVT传动模式和机械传动模式;所述复合传动模式为EVT与机械复合传动模式。According to the control method of the compound transmission system of mechanical and electrical continuously variable speed change according to claim 1 or 2, it is characterized in that: through the combined switching between the clutch and the brake, the single-flow transmission mode, the compound transmission mode and the energy recovery mode are realized. switching; the single-stream transmission mode includes EVT transmission mode and mechanical transmission mode; the compound transmission mode is EVT and mechanical compound transmission mode.
  4. 根据权利要求3所述的机械与电气无级变速的复合传动系统的控制方法,其特征在于,所述EVT传动模式的控制方法如下:According to the control method of the compound transmission system of mechanical and electrical continuously variable speed change according to claim 3, it is characterized in that, the control method of the EVT transmission mode is as follows:
    第二离合器C 2(37)、第三离合器C 3(38)和第四离合器C 4(46)接合,同时第一离合器C 1(12)、第五离合器C 5(24)、第一制动器B 1(25)和第二制动器B 2(26)分离;动力由输入轴(11)经过输入齿轮副(13)、第二离合器C 2(37)、电动输入轴(31)、内转子(32)、外转子(33)、电动输出轴(36)、第三离合器C 3(38)、输出齿轮副(45)、输出齿圈(44)、输出行星架(43)至输出轴(41)输出。 Second clutch C 2 (37), third clutch C 3 (38) and fourth clutch C 4 (46) are engaged while first clutch C 1 (12), fifth clutch C 5 (24), first brake B 1 (25) is separated from the second brake B 2 (26); the power is from the input shaft (11) through the input gear pair (13), the second clutch C 2 (37), the electric input shaft (31), the inner rotor ( 32), outer rotor (33), electric output shaft (36), third clutch C 3 (38), output gear pair (45), output ring gear (44), output planet carrier (43) to output shaft (41 ) output.
  5. 根据权利要求3所述的机械与电气无级变速的复合传动系统的控制方法,其特征在于,所述机械传动模式包括机械传动1档、机械传动2档和机械传动3档,具体控制方法如下:According to the control method of the compound transmission system of mechanical and electrical continuously variable speed change according to claim 3, it is characterized in that the mechanical transmission mode includes the first gear of mechanical transmission, the second gear of mechanical transmission and the third gear of mechanical transmission, and the specific control method is as follows :
    机械传动1档(M1):第一离合器C 1(12)、第四离合器C 4(46)和第一制动器B 1(25)接合,同时第二离合器C 2(37)、第三离合器C 3(38)、第五离合器C 5(24)和第二制动器B 2(26)分离;动力由输入轴(11)经过第一离合器C 1(12)至机械传动轴(21),动力由机械传动轴(21)分流,一路由前齿圈(223)、前行星架(222)至后行星架(232),另一路由后太阳轮(231)至后行星架(232),两路动力汇合于后行星架(232),再由后齿圈(233)、第四离合器C 4(46)至输出轴(41)输出; Mechanical transmission 1st gear (M1): the first clutch C 1 (12), the fourth clutch C 4 (46) and the first brake B 1 (25) are engaged, while the second clutch C 2 (37), the third clutch C 3 (38), the fifth clutch C 5 (24) and the second brake B 2 (26) are separated; the power is from the input shaft (11) to the mechanical transmission shaft (21) through the first clutch C 1 (12), and the power is from The mechanical transmission shaft (21) splits, one route is from the front ring gear (223), the front planetary carrier (222) to the rear planetary carrier (232), and the other route is from the rear sun gear (231) to the rear planetary carrier (232), two routes The power is combined in the rear planetary carrier (232), and then output from the rear ring gear (233), the fourth clutch C4 (46) to the output shaft (41);
    机械传动2档(M2):第一离合器C 1(12)、第四离合器C 4(46)和第五离合器C 5(24)接合,同时第二离合器C 2(37)、第三离合器C 3(38)、第一制动器B 1(25)和第二制动器B 2(26)分离;动力由输入轴(11)经过第一离合器C 1(12)至机械传动轴(21),动力由机械传动轴(21)分流,第一路由第五离合器C 5(24)、前太阳轮(221)至前行星架(222),第二路由前齿圈(223)至前行星架(222),第一路和第二路动力汇合后至后行星架(232),第三路由后太阳轮(231)至后行星架(232),动力汇合于后行星架(232),再由后齿圈(233)、第四离合器C 4(46)至输出轴(41)输出; Mechanical transmission 2nd gear (M2): the first clutch C 1 (12), the fourth clutch C 4 (46) and the fifth clutch C 5 (24) are engaged, while the second clutch C 2 (37), the third clutch C 3 (38), the first brake B 1 (25) and the second brake B 2 (26) are separated; the power is from the input shaft (11) to the mechanical transmission shaft (21) through the first clutch C 1 (12), and the power is from The mechanical transmission shaft (21) splits, the first route is the fifth clutch C5 (24), the front sun gear (221) to the front planetary carrier (222), the second route is the front ring gear (223) to the front planetary carrier (222) , the first road and the second road power merge to the rear planetary carrier (232), the third route is from the rear sun gear (231) to the rear planetary carrier (232), the power is merged in the rear planetary circle (233), the fourth clutch C 4 (46) to the output shaft (41) output;
    机械传动3档(M3):第一离合器C 1(12)、第四离合器C 4(46)和第二制动器B 2(26)接合,同时第二离合器C 2(37)、第三离合器C 3(38)、第五离合器C 5(24)和第一制动器B 1(25)分离;动力由输入轴(11)经过第一离合器C 1(12)、机械传动轴(21)、后太阳轮(231)、后行星架(232)、后齿圈(233)、第四离合器C 4(46)至输出轴(41)输出。 Mechanical transmission 3rd gear (M3): the first clutch C 1 (12), the fourth clutch C 4 (46) and the second brake B 2 (26) are engaged, while the second clutch C 2 (37), the third clutch C 3 (38), the fifth clutch C 5 (24) and the first brake B 1 (25) are separated; the power is passed by the input shaft (11) through the first clutch C 1 (12), the mechanical transmission shaft (21), the rear sun wheel (231), rear planetary carrier (232), rear ring gear (233), fourth clutch C 4 (46) to the output shaft (41) for output.
  6. 根据权利要求3所述的机械与电气无级变速的复合传动系统的控制方法,其特征在于,所述EVT与机械复合传动模式包括EVT与机械复合传动1档(EVT-M1)、EVT与机械复合传动2档(EVT-M2)和EVT与机械复合传动3档(EVT-M3),具体控制方法如下:According to the control method of the compound transmission system of mechanical and electrical continuously variable speed change according to claim 3, it is characterized in that, the EVT and mechanical compound transmission mode includes EVT and mechanical compound transmission 1 gear (EVT-M1), EVT and mechanical 2nd gear of compound transmission (EVT-M2) and 3rd gear of EVT and mechanical compound transmission (EVT-M3), the specific control method is as follows:
    EVT与机械复合传动1档(EVT-M1):第一离合器C 1(12)、第二离合器C 2(37)、第三离合器C 3(38)和第一制动器B 1(25)接合,同时第四离合器C 4(46)、第五离合器C 5(24)和第二制动器B 2(26)分离; EVT and mechanical compound transmission 1st gear (EVT-M1): the first clutch C 1 (12), the second clutch C 2 (37), the third clutch C 3 (38) and the first brake B 1 (25), Simultaneously, the fourth clutch C 4 (46), the fifth clutch C 5 (24) and the second brake B 2 (26) are disengaged;
    动力由输入轴(11)分流,一路经过输入齿轮副(13)、第二离合器C 2(37)、电动输入轴(31)、内转子(32)、外转子(33)、电动输出轴(36)、第三离合器C 3(38)、输出齿轮副(45)、输出齿圈(44)至输出行星架(43); The power is split by the input shaft (11), and passes through the input gear pair (13), the second clutch C 2 (37), the electric input shaft (31), the inner rotor (32), the outer rotor (33), the electric output shaft ( 36), the third clutch C 3 (38), the output gear pair (45), the output ring gear (44) to the output planet carrier (43);
    另一路动力经过第一离合器C 1(12)至机械传动轴(21),动力由机械传动轴(21)分流,一路由前齿圈(223)、前行星架(222)至后行星架(232),另一路由后太阳轮(231)至后行星架(232),两路动力汇合于后行星架(232),再由后齿圈(233)、输出太阳轮(42)至输出行星架(43),经过机械传动组件(2)和电动传动组件(3)的动力汇合于输出行星架(43)后由输出轴(41)输出; Another way of power passes through the first clutch C 1 (12) to the mechanical transmission shaft (21), the power is divided by the mechanical transmission shaft (21), and one route is from the front ring gear (223), the front planetary carrier (222) to the rear planetary carrier ( 232), the other is routed from the rear sun gear (231) to the rear planetary carrier (232), the two-way power converges on the rear planetary carrier (232), and then from the rear ring gear (233), the output sun gear (42) to the output planet The frame (43), after the power of the mechanical transmission assembly (2) and the electric transmission assembly (3), is merged in the output planetary carrier (43), it is output by the output shaft (41);
    EVT与机械复合传动2档(EVT-M2):第一离合器C 1(12)、第二离合器C 2(37)、第三离合器C 3(38)和第五离合器C 5(24)接合,同时第四离合器C 4(46)、第一制动器B 1(25)和第二制动器B 2(26)分离; EVT and mechanical compound transmission 2nd gear (EVT-M2): the first clutch C 1 (12), the second clutch C 2 (37), the third clutch C 3 (38) and the fifth clutch C 5 (24), At the same time, the fourth clutch C 4 (46), the first brake B 1 (25) and the second brake B 2 (26) are disengaged;
    动力由输入轴(11)分流,一路经过输入齿轮副(13)、第二离合器C 2(37)、电动输入轴(31)、内转子(32)、外转子(33)、电动输出轴(36)、第三离合器C 3(38)、输出齿轮副(45)、输出齿圈(44)至输出行星架(43); The power is split by the input shaft (11), and passes through the input gear pair (13), the second clutch C 2 (37), the electric input shaft (31), the inner rotor (32), the outer rotor (33), the electric output shaft ( 36), the third clutch C 3 (38), the output gear pair (45), the output ring gear (44) to the output planet carrier (43);
    另一路动力由输入轴(11)经过第一离合器C 1(12)至机械传动轴(21),动力由机械传动轴(21)分流,第一路由第五离合器C 5(24)、前太阳轮(221)至前行星架(222),第二路由前齿圈(223)至前行星架(222),第一路和第二路动力汇合后至后行星架(232),第三路由后太阳轮(231)至后行星架(232),动力汇合于后行星架(232),再由后齿圈(233)、输出太阳轮(42)至输出行星架(43),经过机械传动组件(2)和电动传动组件(3)的动力汇合于输出行星架(43)后由输出轴(41)输出; Another way of power is from the input shaft (11) to the mechanical transmission shaft (21) through the first clutch C 1 (12), the power is divided by the mechanical transmission shaft (21), the first route is the fifth clutch C 5 (24), the front sun wheel (221) to the front planetary carrier (222), the second route is from the front ring gear (223) to the front planetary carrier (222), the power of the first route and the second route is merged to the rear planetary carrier (232), and the third route From the rear sun gear (231) to the rear planet carrier (232), the power converges on the rear planet carrier (232), and then from the rear ring gear (233), the output sun gear (42) to the output planet carrier (43), through mechanical transmission The power of the component (2) and the electric transmission component (3) is combined in the output planet carrier (43) and then output by the output shaft (41);
    EVT与机械复合传动3档(EVT-M3):第一离合器C 1(12)、第二离合器C 2(37)、第三离合器C 3(38)和第二制动器B 2(26)接合,同时第四离合器C 4(46)、第五离合器C 5(24)和第一制动器B 1(25)分离; EVT and mechanical compound transmission 3rd gear (EVT-M3): the first clutch C 1 (12), the second clutch C 2 (37), the third clutch C 3 (38) and the second brake B 2 (26), Simultaneously, the fourth clutch C 4 (46), the fifth clutch C 5 (24) and the first brake B 1 (25) are separated;
    动力由输入轴(11)分流,一路经过输入齿轮副(13)、第二离合器C 2(37)、电动输入轴(31)、内转子(32)、外转子(33)、电动输出轴(36)、第三离合器C 3(38)、输出齿轮副(45)、输出齿圈(44)至输出行星架(43); The power is split by the input shaft (11), and passes through the input gear pair (13), the second clutch C 2 (37), the electric input shaft (31), the inner rotor (32), the outer rotor (33), the electric output shaft ( 36), the third clutch C 3 (38), the output gear pair (45), the output ring gear (44) to the output planet carrier (43);
    另一路动力由输入轴(11)经过第一离合器C 1(12)、第四离合器C 4(46)和第二制动器B 2(26)接合,同时第二离合器C 2(37)、第三离合器C 3(38)、第五离合器C 5(24)和第一制动器B 1(25)分离;动力由输入轴(11)经过第一离合器C 1(12)、机械传动轴(21)、后太阳轮(231)、后行星架(232)、后齿圈(233)、输出太阳轮(42)至输 出行星架(43),经过机械传动组件(2)和电动传动组件(3)的动力汇合于输出行星架(43)后由输出轴(41)输出。 Another way of power is engaged by the input shaft (11) through the first clutch C 1 (12), the fourth clutch C 4 (46) and the second brake B 2 (26), while the second clutch C 2 (37), the third Clutch C 3 (38), fifth clutch C 5 (24) and first brake B 1 (25) are separated; power is passed through first clutch C 1 (12), mechanical drive shaft (21), Rear sun gear (231), rear planetary carrier (232), rear ring gear (233), output sun gear (42) to output planetary carrier (43), through mechanical transmission assembly (2) and electric transmission assembly (3) The power is output by the output shaft (41) after being merged in the output planet carrier (43).
  7. 根据权利要求3所述的机械与电气无级变速的复合传动系统的控制方法,其特征在于,能量回收模式的控制方法如下:According to the control method of the compound transmission system of mechanical and electrical continuously variable speed change according to claim 3, it is characterized in that the control method of the energy recovery mode is as follows:
    第三离合器C 3(38)、第一制动器B 1(25)和第二制动器B 2(26)接合,同时第一离合器C 1(12)、第二离合器C 2(37)、第四离合器C 4(46)和第五离合器C 5(24)分离;制动力由输出轴(41)经输出行星架(43)、输出齿圈(44)、输出齿轮副(45)、第三离合器C 3(38)、电动输出轴(36)至外转子(33),外转子(33)将机械能转换为电能由定子(34)传递至电源(35),电源(35)以电能形式存储回收的能量。 The third clutch C 3 (38), the first brake B 1 (25) and the second brake B 2 (26) are engaged, while the first clutch C 1 (12), the second clutch C 2 (37), the fourth clutch C 4 (46) is separated from the fifth clutch C 5 (24); the braking force is transmitted from the output shaft (41) through the output planet carrier (43), the output ring gear (44), the output gear pair (45), the third clutch C 3 (38), the electric output shaft (36) to the outer rotor (33), the outer rotor (33) converts mechanical energy into electrical energy and transmits it from the stator (34) to the power supply (35), and the power supply (35) stores and recycles it in the form of electrical energy energy.
  8. 根据权利要求4或6所述的机械与电气无级变速的复合传动系统的控制方法,其特征在于:EVT传动时,动力由电动输入轴(31)驱动内转子(32)转动,一部分机械能通过滑环(39)转化为电能传递至电源(35),电源(35)通过定子(34)和外转子(33)转化为机械能由电动输出轴(36)输出;另一部分机械能直接通过定子(34)与外转子(33)之间的电磁场耦合转化为机械能电动输出轴(36)输出。According to claim 4 or 6, the control method of the compound transmission system of mechanical and electrical stepless speed change is characterized in that: when EVT transmission, the power is driven by the electric input shaft (31) to rotate the inner rotor (32), and a part of the mechanical energy passes through The slip ring (39) is converted into electrical energy and transmitted to the power supply (35), and the power supply (35) is converted into mechanical energy by the stator (34) and the outer rotor (33) and output by the electric output shaft (36); another part of the mechanical energy is directly passed through the stator (34) ) and the electromagnetic field coupling between the outer rotor (33) is converted into mechanical energy and output by the electric output shaft (36).
  9. 根据权利要求4或5所述的机械与电气无级变速的复合传动系统的控制方法,其特征在于,所述单流传动模式的输出轴(41)转速计算方法如下:According to the control method of the compound transmission system of mechanical and electrical stepless speed change according to claim 4 or 5, it is characterized in that, the calculation method of the rotational speed of the output shaft (41) in the single-flow transmission mode is as follows:
    EVT传动模式:EVT transmission mode:
    Figure PCTCN2022078144-appb-100001
    Figure PCTCN2022078144-appb-100001
    式中,n 0(EVT)为EVT传动模式下输出轴(41)转速,n I为输入轴(11)转速,i 1为输入齿轮副(13)的传动比,i 2为输出齿轮副(45)的传动比,i e为电动传动组件(3)的传动比; In the formula, n 0 (EVT) is the rotating speed of the output shaft (41) under the EVT transmission mode, n I is the rotating speed of the input shaft (11), i 1 is the transmission ratio of the input gear pair (13), and i 2 is the output gear pair ( 45) transmission ratio, i e is the transmission ratio of the electric drive assembly (3);
    机械传动1档(M1):Mechanical transmission 1st gear (M1):
    Figure PCTCN2022078144-appb-100002
    Figure PCTCN2022078144-appb-100002
    式中,n o(M1)为机械传动1档时输出轴(41)转速,n I为输入轴(11)转速,k 1为前行星排组件(22)的行星齿轮特性参数,k 2为后行星排组件(23)的行星齿轮特性参数; In the formula, n o (M1) is the rotational speed of the output shaft (41) at the first gear of the mechanical transmission, n I is the rotational speed of the input shaft (11), k 1 is the planetary gear characteristic parameter of the front planetary row assembly (22), and k 2 is The planetary gear characteristic parameters of the rear planetary row assembly (23);
    机械传动2档(M2):Mechanical transmission 2nd gear (M2):
    n o(M2)=n I n o (M2)=n I
    式中,n o(M2)为机械传动2档时输出轴(41)转速,n I为输入轴(11)转速; In the formula, n o (M2) is output shaft (41) rotating speed when mechanical transmission 2 gears, and n I is input shaft (11) rotating speed;
    机械传动3档(M3):Mechanical transmission 3rd gear (M3):
    Figure PCTCN2022078144-appb-100003
    Figure PCTCN2022078144-appb-100003
    式中,n o(M3)为机械传动3档时输出轴(41)转速,n I为输入轴(11)转速k 2为后行星排组件(23)的行星齿轮特性参数。 In the formula, n o (M3) is the rotational speed of the output shaft (41) when the mechanical transmission is in third gear, n I is the rotational speed of the input shaft (11) and k 2 is the characteristic parameter of the planetary gear of the rear planetary row assembly (23).
  10. 根据权利要求6所述的机械与电气无级变速的复合传动系统的控制方法,其特征在于,所述EVT与机械复合传动1档(EVT-M1)、EVT与机械复合传动2档(EVT-M2)和EVT与机械复合传动3档(EVT-M3)的输出轴(41)转速计算方法如下:The control method of the compound transmission system of mechanical and electrical stepless speed change according to claim 6, characterized in that, the first gear (EVT-M1) of the EVT and mechanical compound transmission, the second gear (EVT-M1) of the EVT and mechanical compound transmission (EVT- M2) and the output shaft (41) speed calculation method of EVT and mechanical compound transmission 3rd gear (EVT-M3) is as follows:
    EVT与机械复合传动1档(EVT-M1):EVT and mechanical compound transmission 1st gear (EVT-M1):
    Figure PCTCN2022078144-appb-100004
    Figure PCTCN2022078144-appb-100004
    式中,n o(EVT-M1)为EVT与机械复合传动1档时输出轴(41)转速,n I为输入轴(11)转速,i 1为输入齿轮副(13)的传动比,i 2为输出齿轮副(45)的传动比,i e为电动传动组件(3)的传动比,k 1为前行星排组件(22)的行星齿轮特性参数,k 2为后行星排组件(23)的行星齿轮特性参数,k 3为输出轴组件(4)的行星齿轮特性参数; In the formula, n o (EVT-M1) is the rotation speed of the output shaft (41) when the EVT and mechanical compound transmission are in first gear, n I is the rotation speed of the input shaft (11), i 1 is the transmission ratio of the input gear pair (13), and i 2 is the transmission ratio of the output gear pair (45), i e is the transmission ratio of the electric transmission assembly (3), k 1 is the planetary gear characteristic parameter of the front planetary row assembly (22), k 2 is the rear planetary row assembly (23 ) planetary gear characteristic parameter, k 3 is the planetary gear characteristic parameter of output shaft assembly (4);
    EVT与机械复合传动2档(EVT-M2):EVT and mechanical compound transmission 2nd gear (EVT-M2):
    Figure PCTCN2022078144-appb-100005
    Figure PCTCN2022078144-appb-100005
    式中,n o(EVT-M2)为EVT与机械复合传动2档时输出轴(41)转速,n I为输入轴(11)转速,i 1为输入齿轮副(13)的传动比,i 2为输出齿轮副(45)的传动比,i e为电动传动组件(3)的传动比,k 3为输出轴组件(4)的行星齿轮特性参数; In the formula, n o (EVT-M2) is the rotation speed of the output shaft (41) when the EVT and mechanical compound transmission are in second gear, n I is the rotation speed of the input shaft (11), i 1 is the transmission ratio of the input gear pair (13), and i 2 is the transmission ratio of the output gear pair (45), i e is the transmission ratio of the electric transmission assembly (3), and k 3 is the planetary gear characteristic parameter of the output shaft assembly (4);
    EVT与机械复合传动3档(EVT-M3):EVT and mechanical compound transmission 3rd gear (EVT-M3):
    Figure PCTCN2022078144-appb-100006
    Figure PCTCN2022078144-appb-100006
    式中,n o(EVT-M3)为EVT与机械复合传动3档时输出轴(41)转速,n I为输入轴(11)转速,i 1为输入齿轮副(13)的传动比,i 2为输出齿轮副(45)的传动比,i e为电动传动组件(3)的传动比,k 2为后行星排组件(23)的行星齿轮特性参数,k 3为输出轴组件(4)的行星齿轮特性参数。 In the formula, n o (EVT-M3) is the rotation speed of the output shaft (41) when EVT and mechanical compound transmission are in third gear, n I is the rotation speed of the input shaft (11), i 1 is the transmission ratio of the input gear pair (13), and i 2 is the transmission ratio of the output gear pair (45), i e is the transmission ratio of the electric transmission assembly (3), k 2 is the planetary gear characteristic parameter of the rear planetary row assembly (23), and k 3 is the output shaft assembly (4) The characteristic parameters of the planetary gear.
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