WO2023155276A1 - 一种可阻断紫外线的 eva 热熔胶膜及其制备方法 - Google Patents

一种可阻断紫外线的 eva 热熔胶膜及其制备方法 Download PDF

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WO2023155276A1
WO2023155276A1 PCT/CN2022/084163 CN2022084163W WO2023155276A1 WO 2023155276 A1 WO2023155276 A1 WO 2023155276A1 CN 2022084163 W CN2022084163 W CN 2022084163W WO 2023155276 A1 WO2023155276 A1 WO 2023155276A1
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adhesive film
parts
melt adhesive
ultraviolet rays
eva hot
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PCT/CN2022/084163
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English (en)
French (fr)
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宾家荃
宾家齐
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广东汇齐新材料有限公司
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Publication of WO2023155276A1 publication Critical patent/WO2023155276A1/zh

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J123/00Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers
    • C09J123/02Adhesives based on homopolymers or copolymers of unsaturated aliphatic hydrocarbons having only one carbon-to-carbon double bond; Adhesives based on derivatives of such polymers not modified by chemical after-treatment
    • C09J123/04Homopolymers or copolymers of ethene
    • C09J123/08Copolymers of ethene
    • C09J123/0846Copolymers of ethene with unsaturated hydrocarbons containing other atoms than carbon or hydrogen atoms
    • C09J123/0853Vinylacetate
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/04Non-macromolecular additives inorganic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/02Non-macromolecular additives
    • C09J11/06Non-macromolecular additives organic
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J11/00Features of adhesives not provided for in group C09J9/00, e.g. additives
    • C09J11/08Macromolecular additives
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/10Adhesives in the form of films or foils without carriers
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J7/00Adhesives in the form of films or foils
    • C09J7/30Adhesives in the form of films or foils characterised by the adhesive composition
    • C09J7/35Heat-activated
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/08Stabilised against heat, light or radiation or oxydation
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2301/00Additional features of adhesives in the form of films or foils
    • C09J2301/30Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier
    • C09J2301/304Additional features of adhesives in the form of films or foils characterized by the chemical, physicochemical or physical properties of the adhesive or the carrier the adhesive being heat-activatable, i.e. not tacky at temperatures inferior to 30°C
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09JADHESIVES; NON-MECHANICAL ASPECTS OF ADHESIVE PROCESSES IN GENERAL; ADHESIVE PROCESSES NOT PROVIDED FOR ELSEWHERE; USE OF MATERIALS AS ADHESIVES
    • C09J2423/00Presence of polyolefin
    • C09J2423/04Presence of homo or copolymers of ethene

Definitions

  • the invention relates to the technical field of EVA hot-melt adhesives, in particular to an EVA hot-melt adhesive film capable of blocking ultraviolet rays and a preparation method thereof.
  • EVA hot melt adhesive is a new type of synthetic adhesive made of ethylene-vinyl acetate thermoplastic polymer as the main material, and other polymer materials such as tackifiers, waxes, plasticizers, antioxidants, fillers, etc. by melting and blending. It is convenient for safe transportation and storage, low energy consumption, and easy operation.
  • the adhesive is softened and melted in a fluid state by heating to coat the bonding interface, and the bonding is realized by cooling and solidifying within a short time after being separated from the heat source.
  • a photovoltaic module is a device that converts solar energy into electrical energy. It includes a photoelectric conversion device, that is, a crystalline silicon cell. If the crystalline silicon cell is directly exposed to the air for a long time, its photoelectric conversion efficiency will be reduced and its practical value will be lost. Generally, , The crystalline silicon cell is encapsulated in it with two layers of polymer encapsulation film, and then encapsulated with other materials through EVA film, so that the product can effectively prevent external water, air, dust and so on.
  • the EVA film is added with ultraviolet absorbers to absorb ultraviolet rays, but there are still a small part of ultraviolet rays that can pass through the film, causing free radical reactions caused by ultraviolet rays in the film, making the film easy to age, and then Further affect the service life of crystalline silicon cells.
  • the EVA film is added with ultraviolet absorbers to absorb ultraviolet rays, but there are still a small part of ultraviolet rays that can pass through the film, causing free radical reactions caused by ultraviolet rays in the film, making the film easy to age, and then Further affect the service life of crystalline silicon cells.
  • a kind of EVA hot-melt adhesive film that can block ultraviolet rays is provided, which can reduce the ultraviolet transmittance, and can block the free radical reaction of ultraviolet rays in the adhesive film, so as to improve the adhesiveness of the adhesive film.
  • Aging resistance performance also provides a kind of preparation method of the EVA hot-melt adhesive film that can block ultraviolet rays.
  • An EVA hot-melt adhesive film capable of blocking ultraviolet rays comprises the following components in parts by weight.
  • EVA main resin 60-80 parts; UV absorber 3-8 parts; hindered amine light stabilizer 10-20 parts; cooling agent 1-5 parts; silane coupling agent 10-15 parts; cosolvent 3 0.1-1 part of auxiliary thermal stabilizer; 3-10 parts of tackifier; 0.1-1 part of initiator; 0.01-1 part of antioxidant; Refers to 200g/10min -300g/10min.
  • EVA main resin with higher melting index is easy to wrap various materials, so that it has better dispersion performance.
  • the ultraviolet absorber is composed of an inorganic absorber and an organic absorber with a mass ratio of 1:(2-4). Further preferably, the ultraviolet absorber is composed of an inorganic absorber and an organic absorber with a mass ratio of 1:3.
  • the inorganic absorbent is one or more of zinc oxide, aluminum oxide, zinc dioxide, aluminum oxide, and titanium oxide;
  • the organic absorbent is 2-hydroxyl-4-n-octyl Oxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-methoxy-5-sulfonic acid benzophenone, 2,2'-dihydroxy-4 - One or more of methoxybenzophenone and 2-hydroxy-4-acryloyloxyethoxybenzophenone.
  • the hindered amine light stabilizer is ADK STAB LA-52, ADK One or more of STAB LA-57 and ADK STAB LA-72.
  • the cooling agent is one or more of graphene oxide, graphene, and carbon nanotubes.
  • the silane coupling agent is vinyl triethoxysilane, vinyl trimethoxy silane, vinyl triperoxy tert-butyl silane, vinyl triacetoxy silane, vinyl tri( ⁇ -methyl One or two or more of oxyethoxy) silanes.
  • the auxiliary thermal stabilizer is one or both of carbon-4,4-diisoylidene-fatty alcohol-phosphate chelating compound polymer and phosphite; wherein, the phosphite It is two (2,4-di-tert-butylphenyl) pentaerythritol diphosphite or two (arylalkylphenyl) pentaerythritol diphosphite.
  • the cosolvent is one or more of ethylene glycol monomethyl ether, ethylene glycol monoethyl ether, ethylene glycol monopropyl ether, ethylene glycol monobutyl ether;
  • the tackifier is one or more of rosin resin, carbon pentahydrogenated petroleum resin, and terpene resin.
  • the initiator is one or both of benzoyl peroxide, diacetyl peroxide, tert-butyl peroxybenzoate, 2,4-dichlorobenzoyl peroxide and lauryl peroxide.
  • the antioxidant is tetrakis [ ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol ester, three [2.4-di-tert-butylphenyl] phosphite, One or more of 4,4'-thiobis(6-tert-butyl-3-methylphenol).
  • a preparation method of an EVA hot-melt adhesive film capable of blocking ultraviolet rays comprising the following preparation steps.
  • the preparation method of the EVA hot-melt adhesive film capable of blocking ultraviolet rays includes the following preparation steps.
  • the EVA hot-melt adhesive film that can block ultraviolet rays of the present invention is by adding ultraviolet absorbers and hindered amine light stabilizers, the ultraviolet absorbers absorb ultraviolet rays, and the hindered amine light stabilizers decompose hydroperoxides and quenching groups to ultraviolet rays.
  • the combination of hairy oxygen and captured free radicals can greatly improve the aging resistance of the film; through the action of the cooling agent, the heat can be separated from the surface or quickly dissipated, and the anti-ultraviolet effect of the ultraviolet absorber can be improved;
  • the role of solvents and auxiliary heat stabilizers can improve the dispersion of various additives, further improve the shielding of the film or absorb the energy of ultraviolet rays, quench singlet oxygen and decompose hydroperoxides into inactive substances and other effects; through
  • the role of the silane coupling agent makes the silane coupling agent between the EVA main resin and the infrared shielding agent, cooling agent, and inorganic flame retardant to form a bonding layer of organic matrix-silane coupling agent-inorganic matrix, and improve the efficiency of each material. Compatibility, at the same time can improve the bonding performance of the film and textile materials, can greatly improve the high temperature resistance of EVA.
  • the melt index of the EVA main resin is 300g/10min;
  • the ultraviolet absorber is composed of zinc oxide and 2-hydroxy-4-methoxybenzophenone with a mass ratio of 1:3;
  • the hindered amine light stabilizer is ADK STAB LA-52;
  • the cooling agent is graphene oxide;
  • the silane coupling agent is vinyltriethoxysilane;
  • the auxiliary heat stabilizer is composed of carbon-4,4 with a mass ratio of 1:1 -Diiso-alcohol-phosphate chelating compound polymer and bis(2,4-di-tert-butylphenyl)pentaerythritol diphosphite; cosolvent is ethylene glycol monomethyl ether; tackifier It is rosin resin; the initiator is benzoyl peroxide; the antioxidant is tetrakis [ ⁇ -(3,5-di-tert-butyl-4-hydroxyphenyl) propionate] pentaerythritol este
  • An EVA hot-melt adhesive film capable of blocking ultraviolet rays comprises the following components in parts by weight.
  • EVA main resin 60 parts of EVA main resin; 3 parts of ultraviolet absorber; 10 parts of hindered amine light stabilizer; 1 part of cooling agent; 10 parts of silane coupling agent; 3 parts of cosolvent; 0.1 part of auxiliary heat stabilizer; 0.1 part of initiator; 0.01 part of antioxidant.
  • the preparation method of the EVA hot-melt adhesive film capable of blocking ultraviolet rays comprises the following preparation steps.
  • An EVA hot-melt adhesive film capable of blocking ultraviolet rays comprises the following components in parts by weight.
  • EVA main resin 70 parts of EVA main resin; 5 parts of ultraviolet absorber; 15 parts of hindered amine light stabilizer; 3 parts of cooling agent; 12 parts of silane coupling agent; 5 parts of cosolvent; 0.5 part of auxiliary heat stabilizer; 0.5 parts of initiator; 0.5 parts of antioxidant.
  • the preparation method of the EVA hot-melt adhesive film capable of blocking ultraviolet rays comprises the following preparation steps.
  • An EVA hot-melt adhesive film capable of blocking ultraviolet rays comprises the following components in parts by weight.
  • EVA main resin 80 parts of EVA main resin; 8 parts of ultraviolet absorber; 20 parts of hindered amine light stabilizer; 5 parts of cooling agent; 15 parts of silane coupling agent; 8 parts of cosolvent; 1 part of auxiliary heat stabilizer; 1 part of initiator; 1 part of antioxidant.
  • the preparation method of the EVA hot-melt adhesive film capable of blocking ultraviolet rays comprises the following preparation steps.
  • Example 1 the EVA hot-melt adhesive film of Comparative Example 1 does not contain hindered amine light stabilizer.
  • Other ingredients and preparation methods are the same as in Example 1, and will not be repeated here.
  • Example 2 Different from Example 1, the EVA hot-melt adhesive film of Comparative Example 2 does not contain co-solvent. Other ingredients and preparation methods are the same as in Example 1, and will not be repeated here.
  • the EVA hot-melt adhesive film of Comparative Example 3 does not contain ultraviolet absorbers.
  • Other ingredients and preparation methods are the same as in Example 1, and will not be repeated here.
  • the hot-melt adhesive film of comparative example and embodiment is tested as follows, the adhesive film that is used for testing is all 0.2mm thick, and the bonding strength of EVA adhesive film and glass or TPT is tested according to standard GB/T 2790-1995; EVA glue The adhesive strength of the film and PC is tested according to the standard GB/T 2791-1995; the aging resistance is tested according to the standard GB/T29848-2018. The test results are shown in the table below.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Inorganic Chemistry (AREA)
  • Adhesives Or Adhesive Processes (AREA)

Abstract

本发明公开了一种可阻断紫外线的EVA热熔胶膜及其制备方法,该热熔胶膜包括EVA主体树脂 60份-80份;紫外线吸收剂3份-8份;受阻胺光稳定剂10份-20份;散热剂1份-5份;硅烷偶联剂10份-15份;助溶剂3份-8份;辅助热稳定剂0.1份-1份;增粘剂3份-10份;引发剂0.1份-1份;抗氧化剂0.01份-1份。上述热熔胶膜通过添加紫外线吸收剂和受阻胺光稳定剂,紫外线吸收剂对紫外线进行吸收,受阻胺光稳定剂对紫外线进行分解氢过氧化物、猝灭基发态氧和捕获自由基,两者结合,能够大大地提高胶膜的耐老化性能;通过散热剂的作用,将热量隔在表面或快速散开,提高紫外线吸收剂的抗紫外线功效。

Description

一种可阻断紫外线的EVA热熔胶膜及其制备方法
相关申请的交叉引用。
本申请要求于2022年2月15日提交中国专利局,申请号为202210138592.8,发明名称为“一种可阻断紫外线的EVA热熔胶膜及其制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。
技术领域
本发明涉及EVA热熔胶技术领域,尤其涉及一种可阻断紫外线的EVA热熔胶膜及其制备方法。
背景技术
EVA热熔胶是以乙烯-醋酸乙烯热塑性聚合物为主体材料,与增粘剂、蜡类、增塑剂、抗氧剂、填料等其它高分子材料通过熔融共混合成的新型合成胶粘剂。它运输安全贮存便利,耗能较低,操作简易,利用加热的方法使胶粘剂软化熔融处于流态对粘接界面进行涂布,在脱离热源的很短时间内借冷却固化即实现粘接。
太阳光是一个巨大的能量体,因臭氧层被破坏导致强烈的紫外光直接照射地球,而紫外线因其具有较高的频率所以含有较大的能量,可以破坏一些有机聚合物的化学键使其老化。光伏组件是将太阳能转化成电能的设备,其包含有光电转换装置,即晶体硅电池片,若晶体硅电池片长期直接暴露在空气中,会降低其光电转换效率,失去实用价值,一般情况下,晶体硅电池片是借助两层高分子封装膜将其封装在其内,再通过EVA胶膜将其他材料封装在一起,使产品能够有效地防止外界的水、气、灰尘等等。
传统技术中EVA胶膜添加有紫外线吸收剂,对紫外线进行吸收,但仍然有少部分的紫外线能够穿过胶膜,使胶膜内产生由紫外线引发的自由基反应,使胶膜易于老化,进而进一步地影响晶体硅电池片的使用寿命。
技术问题
传统技术中EVA胶膜添加有紫外线吸收剂,对紫外线进行吸收,但仍然有少部分的紫外线能够穿过胶膜,使胶膜内产生由紫外线引发的自由基反应,使胶膜易于老化,进而进一步地影响晶体硅电池片的使用寿命。
技术解决方案
根据本申请的各种实施例,提供一种可阻断紫外线的EVA热熔胶膜,其能够降低紫外线透过率的同时,能够阻断紫外线在胶膜内的自由基反应,提高胶膜的耐老化性能,还提供一种可阻断紫外线的EVA热熔胶膜的制备方法。
一种可阻断紫外线的EVA热熔胶膜,包括如下重量份的组分。
EVA主体树脂 60份-80份;紫外线吸收剂3份-8份;受阻胺光稳定剂10份-20份;散热剂1份-5份;硅烷偶联剂10份-15份;助溶剂3份-8份;辅助热稳定剂0.1份-1份;增粘剂3份-10份;引发剂0.1份-1份;抗氧化剂0.01份-1份;其中,所述EVA主体树脂的的熔指为200g/10min -300g/10min。熔指较高的EVA主体树脂容易对各物料进行包裹,使其分散性能更好。
优选地,所述紫外线吸收剂由质量比为1:(2-4)的无机吸收剂与有机吸收剂组成。进一步优选地,所述紫外线吸收剂由质量比为1:3的无机吸收剂与有机吸收剂组成。
优选地,所述无机吸收剂为氧化锌、氧化铝、二氧化锌、三氧化二铝、氧化钛中的一种或两种以上;所述有机吸收剂为2-羟基-4-正辛基氧基二苯甲酮、2-羟基-4-甲氧基二苯甲酮、2-羟基-4-甲氧基-5-磺酸基二苯甲酮、2,2′-二羟基-4-甲氧基二苯甲酮、2-羟基-4-丙烯酰氧基乙氧基二苯甲酮中的一种或两种以上。
优选地,所述受阻胺光稳定剂为ADK STAB LA-52、ADK STAB LA-57、ADK STAB LA-72中的一种或两种以上。
优选地,所述散热剂为氧化石墨烯、石墨烯、碳纳米管中的一种或两种以上。
优选地,所述硅烷偶联剂为乙烯基三乙氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三过氧化叔丁基硅烷、乙烯基三乙酰氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷中的一种或两种以上。
优选地,所述辅助热稳定剂为碳基-4,4-二异叉-脂肪醇-磷酸酯螯合化合聚合物、亚磷酸酯中的一种或两种;其中,所述亚磷酸酯为二(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯或二(芳烷基苯基)季戊四醇二亚磷酸酯。
优选地,所述助溶剂为乙二醇单甲基醚、乙二醇单乙基醚、乙二醇单丙基醚、乙二醇单丁基醚中的一种或两种以上;所述增粘剂为松香树脂、碳五加氢石油树脂、萜烯树脂中的一种或者两种以上。
优选地,所述引发剂为过氧化苯甲酰、过氧化二乙酰、过氧化苯甲酸叔丁酯、2,4-二氯过氧化苯甲酰、过氧化十二酰中的一种或者两种以上;所述抗氧剂为四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯、三[2.4-二叔丁基苯基]亚磷酸酯、4,4'-硫代双(6-叔丁基-3-甲基苯酚)中的一种或者两种以上。
一种可阻断紫外线的EVA热熔胶膜的制备方法,包括如下制备步骤。
S1:将EVA主体树脂、硅烷偶联剂、助溶剂、引发剂、抗氧化剂和增粘剂加入到高速混合机中高速搅拌混合,边搅拌边加入紫外线吸收剂、受阻胺光稳定剂、散热剂和辅助热稳定剂,混合均匀,得到混合物料。
S2:将混合物料投入螺杆挤出机中熔融挤出,经延流、冷却、牵引及收卷的步骤,得到可阻断紫外线的EVA热熔胶膜。
进一步地,该可阻断紫外线的EVA热熔胶膜的制备方法包括如下制备步骤。
S1:将EVA主体树脂、硅烷偶联剂、助溶剂、引发剂、抗氧化剂和增粘剂加入到高速混合机中高速搅拌混合,混合20min-40min后,边搅拌边加入紫外线吸收剂、受阻胺光稳定剂、散热剂和辅助热稳定剂,混合均匀30min-40min,得到混合物料。
S2:将混合物料投入螺杆挤出机中在120℃-140℃下熔融挤出,经延流、冷却、牵引及收卷的步骤,得到可阻断紫外线的EVA热熔胶膜。
有益效果
本发明的可阻断紫外线的EVA热熔胶膜通过添加紫外线吸收剂和受阻胺光稳定剂,紫外线吸收剂对紫外线进行吸收,受阻胺光稳定剂对紫外线进行分解氢过氧化物、猝灭基发态氧和捕获自由基,两者结合,能够大大地提高胶膜的耐老化性能;通过散热剂的作用,将热量隔在表面或快速散开,提高紫外线吸收剂的抗紫外线功效;通过助溶剂和辅助热稳定剂的作用,提高各助剂的分散性,进一步地提高胶膜的屏蔽或吸收紫外线的能量,猝灭单线态氧及将氢过氧化物分解成非活性物质等效果;通过硅烷偶联剂的作用,使硅烷偶联剂介于EVA主体树脂与红外线屏蔽剂、散热剂、无机阻燃剂之间,形成有机基体-硅烷偶联剂-无机基体的结合层,提高各物料的相容性,同时能够改善胶膜与纺织品材料的粘合性能,能够大大地提高EVA的耐高温性能。
本发明的实施方式
为了便于理解本发明,下面将对本发明进行更全面的描述。但是,本发明可以以许多不同的形式来实现,并不限于本文所描述的实施例。相反地,提供这些实施例的目的是使对本发明的公开内容的理解更加透彻全面。
除非另有定义,本文所使用的所有的技术和科学术语与属于本发明的技术领域的技术人员通常理解的含义相同。本文中在本发明的说明书中所使用的术语只是为了描述具体的实施例的目的,不是旨在于限制本发明。
以下实施例中若无特别说明,EVA主体树脂的的熔指为300g/10min;紫外线吸收剂由质量比为1:3的氧化锌与2-羟基-4-甲氧基二苯甲酮组成;受阻胺光稳定剂为ADK STAB LA-52;散热剂为氧化石墨烯;硅烷偶联剂为乙烯基三乙氧基硅烷;辅助热稳定剂由质量比为1:1的碳基-4,4-二异叉-脂肪醇-磷酸酯螯合化合聚合物与二(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯组成;助溶剂为乙二醇单甲基醚;增粘剂为松香树脂;引发剂为过氧化苯甲酰;抗氧剂为四[β-(3,5-二叔丁基-4-羟基苯基)丙酸]季戊四醇酯。
实施例1。
一种可阻断紫外线的EVA热熔胶膜,包括如下重量份的组分。
EVA主体树脂 60份;紫外线吸收剂3份;受阻胺光稳定剂10份;散热剂1份;硅烷偶联剂10份;助溶剂3份;辅助热稳定剂0.1份;增粘剂3份;引发剂0.1份;抗氧化剂0.01份。
该可阻断紫外线的EVA热熔胶膜的制备方法包括如下制备步骤。
S1:将EVA主体树脂、硅烷偶联剂、助溶剂、引发剂、抗氧化剂和增粘剂加入到高速混合机中高速搅拌混合,混合40min后,边搅拌边加入紫外线吸收剂、受阻胺光稳定剂、散热剂和辅助热稳定剂,混合均匀30min,得到混合物料。
S2:将混合物料投入螺杆挤出机中在140℃下熔融挤出,经延流、冷却、牵引及收卷的步骤,得到可阻断紫外线的EVA热熔胶膜。
实施例2。
一种可阻断紫外线的EVA热熔胶膜,包括如下重量份的组分。
EVA主体树脂 70份;紫外线吸收剂5份;受阻胺光稳定剂15份;散热剂3份;硅烷偶联剂12份;助溶剂5份;辅助热稳定剂0.5份;增粘剂5份;引发剂0.5份;抗氧化剂0.5份。
该可阻断紫外线的EVA热熔胶膜的制备方法包括如下制备步骤。
S1:将EVA主体树脂、硅烷偶联剂、助溶剂、引发剂、抗氧化剂和增粘剂加入到高速混合机中高速搅拌混合,混合40min后,边搅拌边加入紫外线吸收剂、受阻胺光稳定剂、散热剂和辅助热稳定剂,混合均匀30min,得到混合物料。
S2:将混合物料投入螺杆挤出机中在140℃下熔融挤出,经延流、冷却、牵引及收卷的步骤,得到可阻断紫外线的EVA热熔胶膜。
实施例3。
一种可阻断紫外线的EVA热熔胶膜,包括如下重量份的组分。
EVA主体树脂80份;紫外线吸收剂8份;受阻胺光稳定剂20份;散热剂5份;硅烷偶联剂15份;助溶剂8份;辅助热稳定剂1份;增粘剂10份;引发剂1份;抗氧化剂1份。
该可阻断紫外线的EVA热熔胶膜的制备方法包括如下制备步骤。
S1:将EVA主体树脂、硅烷偶联剂、助溶剂、引发剂、抗氧化剂和增粘剂加入到高速混合机中高速搅拌混合,混合40min后,边搅拌边加入紫外线吸收剂、受阻胺光稳定剂、散热剂和辅助热稳定剂,混合均匀30min,得到混合物料。
S2:将混合物料投入螺杆挤出机中在140℃下熔融挤出,经延流、冷却、牵引及收卷的步骤,得到可阻断紫外线的EVA热熔胶膜。
对比例1。
与实施例1不同的是,对比例1的EVA热熔胶膜中不含受阻胺光稳定剂。其他成分和制备方法与实施例1相同,在此不再赘述。
对比例2。
与实施例1不同的是,对比例2的EVA热熔胶膜中不含助溶剂。其他成分和制备方法与实施例1相同,在此不再赘述。
对比例3。
与实施例1不同的是,对比例3的EVA热熔胶膜中不含紫外线吸收剂。其他成分和制备方法与实施例1相同,在此不再赘述。
性能测试。
将对比例和实施例的热熔胶膜进行如下测试,用于测试的胶膜均为0.2mm厚,EVA胶膜与玻璃或TPT的粘合强度按照标准GB/T 2790-1995测试;EVA胶膜与PC的粘合强度按照标准GB/T 2791-1995测试;耐老化性能按照标准GB/T29848-2018测试。测试结果如下表所示。
表1。
上述实施方式仅为本发明的优选实施方式,不能以此来限定本发明保护的范围,本领域的技术人员在本发明的基础上所做的任何非实质性的变化及替换均属于本发明所要求保护的范围。

Claims (9)

  1. 一种可阻断紫外线的EVA热熔胶膜,其特征在于,包括如下重量份的组分:
    EVA主体树脂 60份-80份;紫外线吸收剂3份-8份;受阻胺光稳定剂10份-20份;散热剂1份-5份;硅烷偶联剂10份-15份;助溶剂3份-8份;辅助热稳定剂0.1份-1份;增粘剂3份-10份;引发剂0.1份-1份;抗氧化剂0.01份-1份;其中,所述EVA主体树脂的的熔指为200g/10min -300g/10min。
  2. 根据权利要求1所述的可阻断紫外线的EVA热熔胶膜,其特征在于,所述紫外线吸收剂由质量比为1:(2-4)的无机吸收剂与有机吸收剂组成。
  3. 根据权利要求2所述的可阻断紫外线的EVA热熔胶膜,其特征在于,所述无机吸收剂为氧化锌、氧化铝、二氧化锌、三氧化二铝、氧化钛中的一种或两种以上;所述有机吸收剂为2-羟基-4-正辛基氧基二苯甲酮、2-羟基-4-甲氧基二苯甲酮、2-羟基-4-甲氧基-5-磺酸基二苯甲酮、2,2′-二羟基-4-甲氧基二苯甲酮、2-羟基-4-丙烯酰氧基乙氧基二苯甲酮中的一种或两种以上。
  4. 根据权利要求1所述的可阻断紫外线的EVA热熔胶膜,其特征在于,所述受阻胺光稳定剂为ADK STAB LA-52、ADK STAB LA-57、ADK STAB LA-72中的一种或两种以上。
  5. 根据权利要求1所述的可阻断紫外线的EVA热熔胶膜,其特征在于,所述散热剂为氧化石墨烯、石墨烯、碳纳米管中的一种或两种以上。
  6. 根据权利要求1所述的可阻断紫外线的EVA热熔胶膜,其特征在于,所述硅烷偶联剂为乙烯基三乙氧基硅烷、乙烯基三甲氧基硅烷、乙烯基三过氧化叔丁基硅烷、乙烯基三乙酰氧基硅烷、乙烯基三(β-甲氧基乙氧基)硅烷中的一种或两种以上。
  7. 根据权利要求1所述的可阻断紫外线的EVA热熔胶膜,其特征在于,所述辅助热稳定剂为碳基-4,4-二异叉-脂肪醇-磷酸酯螯合化合聚合物、亚磷酸酯中的一种或两种;其中,所述亚磷酸酯为二(2,4-二叔丁基苯基)季戊四醇二亚磷酸酯或二(芳烷基苯基)季戊四醇二亚磷酸酯。
  8. 根据权利要求1所述的可阻断紫外线的EVA热熔胶膜,其特征在于,所述助溶剂为乙二醇单甲基醚、乙二醇单乙基醚、乙二醇单丙基醚、乙二醇单丁基醚中的一种或两种以上;所述增粘剂为松香树脂、碳五加氢石油树脂、萜烯树脂中的一种或者两种以上。
  9. 一种如权利要求1所述的可阻断紫外线的EVA热熔胶膜的制备方法,其特征在于,包括如下制备步骤:
    S1:将EVA主体树脂、硅烷偶联剂、助溶剂、引发剂、抗氧化剂和增粘剂加入到高速混合机中高速搅拌混合,边搅拌边加入紫外线吸收剂、受阻胺光稳定剂、散热剂和辅助热稳定剂,混合均匀,得到混合物料;
    S2:将混合物料投入螺杆挤出机中熔融挤出,经延流、冷却、牵引及收卷的步骤,得到可阻断紫外线的EVA热熔胶膜。
    10、根据权利要求9所述的可阻断紫外线的EVA热熔胶膜的制备方法,其特征在于,包括如下制备步骤:
    S1:将EVA主体树脂、硅烷偶联剂、助溶剂、引发剂、抗氧化剂和增粘剂加入到高速混合机中高速搅拌混合,混合20min-40min后,边搅拌边加入紫外线吸收剂、受阻胺光稳定剂、散热剂和辅助热稳定剂,混合均匀30min-40min,得到混合物料;
    S2:将混合物料投入螺杆挤出机中在120℃-140℃下熔融挤出,经延流、冷却、牵引及收卷的步骤,得到可阻断紫外线的EVA热熔胶膜。
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