WO2023151721A2 - 一种电动车散热防水充电器 - Google Patents

一种电动车散热防水充电器 Download PDF

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WO2023151721A2
WO2023151721A2 PCT/CN2023/092365 CN2023092365W WO2023151721A2 WO 2023151721 A2 WO2023151721 A2 WO 2023151721A2 CN 2023092365 W CN2023092365 W CN 2023092365W WO 2023151721 A2 WO2023151721 A2 WO 2023151721A2
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Prior art keywords
heat
dissipating
charger
circuit board
heat dissipation
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PCT/CN2023/092365
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English (en)
French (fr)
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WO2023151721A3 (zh
Inventor
汤湘雯
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苏州科易赢信息技术有限公司
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Publication of WO2023151721A2 publication Critical patent/WO2023151721A2/zh
Publication of WO2023151721A3 publication Critical patent/WO2023151721A3/zh

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/20Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles characterised by converters located in the vehicle
    • B60L53/22Constructional details or arrangements of charging converters specially adapted for charging electric vehicles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60LPROPULSION OF ELECTRICALLY-PROPELLED VEHICLES; SUPPLYING ELECTRIC POWER FOR AUXILIARY EQUIPMENT OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRODYNAMIC BRAKE SYSTEMS FOR VEHICLES IN GENERAL; MAGNETIC SUSPENSION OR LEVITATION FOR VEHICLES; MONITORING OPERATING VARIABLES OF ELECTRICALLY-PROPELLED VEHICLES; ELECTRIC SAFETY DEVICES FOR ELECTRICALLY-PROPELLED VEHICLES
    • B60L53/00Methods of charging batteries, specially adapted for electric vehicles; Charging stations or on-board charging equipment therefor; Exchange of energy storage elements in electric vehicles
    • B60L53/30Constructional details of charging stations
    • B60L53/302Cooling of charging equipment
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K5/00Casings, cabinets or drawers for electric apparatus
    • H05K5/02Details
    • H05K5/0213Venting apertures; Constructional details thereof
    • H05K5/0214Venting apertures; Constructional details thereof with means preventing penetration of rain water or dust
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K7/00Constructional details common to different types of electric apparatus
    • H05K7/20Modifications to facilitate cooling, ventilating, or heating
    • H05K7/2089Modifications to facilitate cooling, ventilating, or heating for power electronics, e.g. for inverters for controlling motor
    • H05K7/209Heat transfer by conduction from internal heat source to heat radiating structure
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/70Energy storage systems for electromobility, e.g. batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/60Other road transportation technologies with climate change mitigation effect
    • Y02T10/7072Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors

Definitions

  • the utility model belongs to the technical field of electric vehicle chargers, in particular to a cooling and waterproof charger for electric vehicles.
  • Electric vehicles use the battery as energy to drive the car, so when the energy of the battery is exhausted, a charger needs to be used to charge it.
  • the charger will generate heat during use, so keep it dry and ventilated. If it rains during charging and moisture enters the interface or inside, the entire charger will be damaged, or even spontaneously ignite, causing danger.
  • the technical problem mainly solved by the utility model is that the existing charger has simple structure and no waterproof effect, and will be damaged if encountering rainy days or being drenched by water.
  • a heat-dissipating and waterproof charger for an electric vehicle including a heat-dissipating and waterproof charger for an electric vehicle, characterized in that it includes an upper case, a lower case, wires, and a heat dissipation structure; the side of the upper case is provided with ventilation holes;
  • Two first ribs and two second ribs are respectively symmetrically arranged in the lower shell, a circuit board is arranged on the top of the second rib, and a heat dissipation structure is arranged under the circuit board;
  • the gap height between the first rib plate on one side of the lower shell and the bottom surface of the lower shell is H1
  • the gap height between the first rib plate on the other side of the lower shell and the bottom surface of the lower shell is H2, and H2> H1;
  • the second rib is provided with a communication hole, and the communication hole is located at one end close to the circuit board;
  • the heat dissipation structure is composed of a heat conduction base plate, heat transfer copper tubes, and heat dissipation fins.
  • the heat conduction base plate is located below the circuit board, the heat transfer copper tubes are embedded in the heat conduction base plate, and the heat dissipation fins
  • the sheet is connected with the heat transfer copper pipe;
  • a heat-conducting layer is coated on one side between the heat-conducting bottom plate and the circuit board, and the thickness of the heat-conducting layer is 0.1-0.3mm.
  • the two ends of the upper case are respectively connected with power lines.
  • a sealing ring is provided at the seam of the upper and lower shells.
  • heat dissipation fins are equally spaced and vertically distributed on the heat conduction base plate, and the distance between every two heat dissipation fins is 4-6mm.
  • the ventilation hole is provided with a rain cover.
  • the heat conduction layer is 7762 heat conduction paste layer.
  • This utility model adopts a new type of structure, and seal rings are used at the joints, and the air inlet is also provided with a rain cover, which directly enhances the waterproof performance of the charger; and the distance between the connecting hole and the bottom surface of the utility model is Higher than H2/H1, even if a small amount of water enters the charger, it will not affect the normal operation of the charger.
  • the utility model adopts a heat dissipation structure to dissipate heat from the circuit board, which increases the heat dissipation area and greatly improves the heat dissipation capacity.
  • Fig. 1 is the schematic diagram of the charger provided by the utility
  • Figure 2 is a schematic diagram of the interior of the lower shell of the charger
  • Fig. 3 is a schematic diagram of the upper shell of the charger
  • Fig. 4 is a schematic sectional view of the charger (the arrow is the airflow direction);
  • Fig. 5 is a schematic diagram of an exploded structure
  • a heat dissipation and waterproof charger for an electric vehicle includes a heat dissipation and waterproof charger for an electric vehicle, which is characterized in that it includes an upper case 1, a lower case 2, electric wires 3, and a heat dissipation structure 4; Ventilation holes 12 are provided on the side of the upper shell 1;
  • Two first ribs 24 and two second ribs 23 are respectively symmetrically arranged in the lower shell 2, a circuit board 21 is arranged on the top of the second ribs, and a circuit board 21 is arranged under the circuit board 21.
  • the gap height between the first rib plate 24 on one side of the lower shell and the bottom surface of the lower shell 2 is H1
  • the gap height between the first rib plate 24 on the other side of the lower shell and the bottom surface of the lower shell 2 is H2 , and H2>H1;
  • the second rib 23 is provided with a communication hole, and the communication hole is located at one end close to the circuit board;
  • the heat dissipation structure 4 is composed of a heat conduction base plate 41, a heat transfer copper tube 42, and a heat dissipation fin 43.
  • the heat conduction base plate 41 is located below the circuit board 21, and the heat transfer copper tube 42 is embedded in the heat conduction base plate 41, the heat dissipation fins 43 are connected to the heat transfer copper tubes 42;
  • a heat-conducting layer is coated on one side between the heat-conducting bottom plate 41 and the circuit board 21, and the thickness of the heat-conducting layer is 0.1-0.3 mm.
  • the two ends of the upper case 1 are respectively connected to power lines.
  • the joints of the upper and lower shells 1 and 2 are provided with sealing rings.
  • the heat dissipation fins 43 are vertically distributed on the heat conduction bottom plate 41 at equal intervals, and the distance between every two heat dissipation fins 43 is 4-6 mm.
  • the said ventilation hole 12 is provided with a rain cover 11 .
  • the thermal conduction layer is a 7762 thermal paste layer.

Landscapes

  • Engineering & Computer Science (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Transportation (AREA)
  • Mechanical Engineering (AREA)
  • Physics & Mathematics (AREA)
  • Thermal Sciences (AREA)
  • Charge And Discharge Circuits For Batteries Or The Like (AREA)
  • Secondary Cells (AREA)
  • Cooling Or The Like Of Electrical Apparatus (AREA)

Abstract

本实用新型公开了一种电动车散热防水充电器,涉及电动车充电器领域,包括上壳、下壳、电线、散热结构;所述的上壳侧面设有通风孔,所述的通风孔上设有遮雨盖,所述的下壳内设有电路板,所述的电路板下面设有散热结构。本实用新型提供了一种新结构,能够提高电动车充电器的防水性,防止雨天户外充电时,充电器进水,同时还加强了散热性能。

Description

一种电动车散热防水充电器 技术领域
本实用新型属于电动车充电器技术领域,特别是涉及一种电动车散热防水充电器。
背景技术
电动车是利用蓄电池作为能源用来驱动车运转的,因此当蓄电池能源耗尽后需要使用充电器进行充电。充电器在使用过程中会产生热量,所以要保持干燥和通风,如果在充电过程中,遇到雨天,水分进入接口或者内部,整个充电器都会损坏,甚至自燃从而引发危险。
发明内容
本实用新型主要解决的技术问题是现有的充电器结构简单,没有任何防水效果,如果遇到雨天或者被水淋到,就会损坏。
为解决上述技术问题,本实用新型采用的一个技术方案是:
一种电动车散热防水充电器,包括一种电动车散热防水充电器,其特征在于:包括上壳、下壳、电线、散热结构;所述的上壳侧面设有通风孔;
所述的下壳内分别对称设有两个第一筋板和两个第二筋板,所述的第二筋板顶部设有电路板,所述的电路板下面设有散热结构;
所述下壳一侧的第一筋板与下壳底面之间的间隙高度为H1,所述下壳另一侧的第一筋板与下壳底面之间的间隙高度为H2,且H2>H1;
所述第二筋板设有连通孔,所述连通孔位于靠近电路板的一端;
所述的散热结构由导热底板、传热铜管、散热鳍片组成,所述的导热底板位于电路板下方,所述的传热铜管嵌于所述的导热底板内,所述的散热鳍片与所述的传热铜管连接;
所述的导热底板与所述的电路板之间一侧涂有导热层,所述的导热层厚度为0.1-0.3mm。
进一步的,所述的上壳两端分别连接电源线。
进一步的,所述的上下壳接缝处设有密封圈。
进一步的,所述的散热鳍片等间距垂直分布在导热底板上,每两片散热鳍片的间距为4-6mm。
进一步的,所述的通风孔上设有遮雨盖。
进一步的,所述导热层为7762导热膏层。
本实用新型的有益效果:
1、本实用新型采用了一种新型结构,并在接缝处使用密封圈,进风口也设有遮雨盖,直接加强了充电器的防水性能;且本实用新型的连通孔到底面的距离高于H2/H1,即使有少部分水量进入充电器,也不会影响到充电器正常工作。
2、本实用新型采用散热结构进行电路板散热,增加了散热面积,大大的提高了散热能力。
附图说明
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本实用提供的充电器示意图;
图2是充电器下壳内部示意图;
图3是充电器的上壳示意图;
图4是充电器的剖面示意图(箭头为气流方向);
图5是分解结构示意图;
附图标记说明:
1、上壳;11、遮雨盖;12、通风孔;2、下壳;21、电路板;22、
紧固件;23、第二筋板;24、第一筋板;3、电线;4、散热结构;41、导热底板;42、传热铜管;43,散热鳍片。
具体实施方式
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。
具体实施例1:
如图1至图5所示,一种电动车散热防水充电器,包括一种电动车散热防水充电器,其特征在于:包括上壳1、下壳2、电线3、散热结构4;所述的上壳1侧面设有通风孔12;
所述的下壳2内分别对称设有两个第一筋板24和两个第二筋板23,所述的第二筋板顶部设有电路板21,所述的电路板21下面设有散热结构4;
所述下壳一侧的第一筋板24与下壳2底面之间的间隙高度为H1,所述下壳另一侧的第一筋板24与下壳2底面之间的间隙高度为H2,且H2>H1;
所述第二筋板23设有连通孔,所述连通孔位于靠近电路板的一端;
所述的散热结构4由导热底板41、传热铜管42、散热鳍片43组成,所述的导热底板41位于电路板21下方,所述的传热铜管42嵌于所述的导热底板41内,所述的散热鳍片43与所述的传热铜管42连接;
所述的导热底板41与所述的电路板21之间一侧涂有导热层,所述的导热层厚度为0.1-0.3mm。
具体的,所述的上壳1两端分别连接电源线。
具体的,所述的上下壳1,2接缝处设有密封圈。
具体的,所述的散热鳍片43等间距垂直分布在导热底板41上,每两片散热鳍片43的间距为4-6mm。
具体的,所述的通风孔12上设有遮雨盖11。
具体的,所述导热层为7762导热膏层。
工作原理:
充电器工作时,(参考图4)气流从左侧通风孔进入,向下流动,绕行后进入散热结构空间,而H1与H2是不一致的,且H2>H1,所以会形成气流差,产生循环流动,气流差使得气体从右侧出去,并循环此过程,而在散热结构空间 内部,导热膏层将电路板的热量快速通过传热铜管传到散热鳍片上,而散热鳍片将热量均匀的传到鳍片各个位置,增大了散热接触面积,从而实现快速散热,而这种气流通道,水分是进不来的,即使进来也会下沉到底部,而上下壳之间设有密封圈,通气孔也设有遮雨盖,所以当遇到下雨时或者淋水时,只能通过气流,而不会进入水分。
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。

Claims (6)

  1. 一种电动车散热防水充电器,其特征在于:包括上壳(1)、下壳(2)、电线(3)、散热结构(4);所述的上壳(1)侧面设有通风孔(12);
    所述的下壳(2)内分别对称设有两个第一筋板(24)和两个第二筋板(23),所述的第二筋板顶部设有电路板(21),所述的电路板(21)下面设有散热结构(4);
    所述下壳一侧的第一筋板(24)与下壳(2)底面之间的间隙高度为H1,所述下壳另一侧的第一筋板(24)与下壳(2)底面之间的间隙高度为H2,且H2>H1;
    所述第二筋板(23)设有连通孔,所述连通孔位于靠近电路板的一端;
    所述的散热结构(4)由导热底板(41)、传热铜管(42)、散热鳍片(43)组成,所述的导热底板(41)位于电路板(21)下方,所述的传热铜管(42)嵌于所述的导热底板(41)内,所述的散热鳍片(43)与所述的传热铜管(42)连接;
    所述的导热底板(41)与所述的电路板(21)之间一侧涂有导热层,所述的导热层厚度为0.1-0.3mm。
  2. 根据权利要求1所述的一种电动车散热防水充电器,其特征在于:所述的上壳(1)两端分别连接电线(3)。
  3. 根据权利要求1所述的一种电动车散热防水充电器,其特征在于:所述的上下壳(1,2)接缝处设有密封圈。
  4. 根据权利要求1所述的一种电动车散热防水充电器,其特征在于:所述的散热鳍片(43)等间距垂直分布在导热底板(41)上,每两片散热鳍片(43)的间距为4-6mm。
  5. 根据权利要求1所述的一种电动车散热防水充电器,其特征在于:所述的通风孔(12)上设有遮雨盖(11)。
  6. 根据权利要求1所述的一种电动车散热防水充电器,其特征在于:所述导热层为7762导热膏层。
PCT/CN2023/092365 2023-04-19 2023-05-05 一种电动车散热防水充电器 WO2023151721A2 (zh)

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