WO2023137986A1 - Pulley positioning method and axial positioning mechanism - Google Patents

Pulley positioning method and axial positioning mechanism Download PDF

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Publication number
WO2023137986A1
WO2023137986A1 PCT/CN2022/102745 CN2022102745W WO2023137986A1 WO 2023137986 A1 WO2023137986 A1 WO 2023137986A1 CN 2022102745 W CN2022102745 W CN 2022102745W WO 2023137986 A1 WO2023137986 A1 WO 2023137986A1
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WIPO (PCT)
Prior art keywords
positioning
shaft
pulley
cap
outer arm
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PCT/CN2022/102745
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French (fr)
Chinese (zh)
Inventor
覃柏深
刘国良
Original Assignee
湖南星邦智能装备股份有限公司
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Publication of WO2023137986A1 publication Critical patent/WO2023137986A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/64Jibs
    • B66C23/70Jibs constructed of sections adapted to be assembled to form jibs or various lengths
    • B66C23/701Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C23/00Cranes comprising essentially a beam, boom, or triangular structure acting as a cantilever and mounted for translatory of swinging movements in vertical or horizontal planes or a combination of such movements, e.g. jib-cranes, derricks, tower cranes
    • B66C23/62Constructional features or details
    • B66C23/64Jibs
    • B66C23/70Jibs constructed of sections adapted to be assembled to form jibs or various lengths
    • B66C23/701Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic
    • B66C23/703Jibs constructed of sections adapted to be assembled to form jibs or various lengths telescopic telescoped by flexible elements, e.g. cables, chains or bands

Definitions

  • the invention relates to the technical field, in particular to a pulley positioning method.
  • the present invention also relates to an axial positioning mechanism applicable to the above pulley positioning method.
  • the purpose of the present invention is to provide a pulley positioning method, which can be operated outside the outer arm to realize the positioning of the pulley assembly, thereby reducing the difficulty of positioning the pulley assembly and improving the firmness of positioning.
  • Another object of the present invention is to provide an axial positioning mechanism applied to the above pulley positioning method.
  • the present invention provides a pulley positioning method, comprising:
  • one end of the positioning shaft is provided with a positioning cap for positioning the pulley assembly, adjust the angle of the positioning shaft, and make the positioning cap of the positioning shaft in a storage state;
  • the limiting part is the limiting groove with a side opening
  • the positioning hole is located at the bottom of the limiting groove
  • the axis of the positioning hole is a preset distance from the axis of the pulley shaft
  • the projection of the positioning cap on the mating surface is completely within the projection range of the pulley shaft on the mating surface, and the mating surface is the plane where the end face of the pulley shaft located in the gap is located.
  • the positioning cap includes two arc side sides, one of which is a positioning side and the other is a limiting side, and the distance between the positioning side and the axis of the positioning shaft is greater than the distance between the limiting side and the axis of the positioning shaft;
  • the projection of the positioning edge on the mating surface is outside the projection range of the pulley shaft on the plane.
  • a bottom plate is provided at one end of the pulley shaft outside the gap;
  • the fixing of the pulley shaft and the positioning shaft includes:
  • the base plate is fixedly connected with the outer arm by fixing bolts.
  • a bottom plate is provided at one end of the pulley shaft outside the gap;
  • the fixing of the pulley shaft and the positioning shaft includes:
  • the base plate is fixedly connected with the outer arm by fixing bolts.
  • the end of the positioning shaft away from the positioning cap is provided with an external thread
  • Said fixing said pulley shaft and said positioning shaft also includes:
  • the positioning shaft is fixed by a positioning nut, so that the positioning cap is attached to the bearing inner ring of the pulley assembly.
  • the end of the positioning shaft away from the positioning cap is provided with a position indicating portion for indicating the position of the positioning cap.
  • the position indicating portion is a position indicating protrusion extending away from the positioning cap, the cross section of the position indicating protrusion is semicircular, and the position indicating protrusion corresponds to the position of the positioning cap;
  • the rotating the positioning shaft, adjusting the positioning cap to the unfolded state to position the pulley assembly includes:
  • the present invention also provides a shaft positioning agency, which is used in any of the above -mentioned pulley positioning methods, including the wheel axis and the positioning shaft.
  • the pulley shaft has a positioning hole that extends along the axis.
  • the end surface of the pulley shaft is located at the end of the inner side of the outer arm. The limits of the positioning caps of the positioning cap are settled at the position of the positioning of the positioning cap.
  • the pulley assembly is loaded into the gap between the side of the inner arm and the side of the outer arm, so that the bearing inner ring of the pulley assembly is aligned with the mounting hole of the outer arm; then the positioning shaft is inserted into the positioning hole of the pulley shaft, and one end of the positioning shaft is provided with a positioning cap for positioning the pulley assembly, and the angle of the positioning shaft is adjusted so that the positioning cap of the positioning shaft is in a stored state; Adjust the positioning cap to the unfolded state to position the pulley assembly.
  • the pulley shaft is located at the end surface limit portion at one end of the gap. The limit portion will limit the positioning cap in the circumferential direction when the positioning cap is in the unfolded state; finally fix the pulley shaft and the positioning shaft.
  • the pulley positioning process can be completed on the outside of the outer wall.
  • Turning the positioning shaft can make the positioning cap limit the pulley assembly in the axial direction, and at the same time, the limit part can limit the positioning cap in the circumferential direction, ensuring the firmness of positioning and reducing the difficulty of positioning.
  • the present invention also provides an axial positioning mechanism applied to the above pulley positioning method, which has the above advantages.
  • Fig. 1 is the flowchart of the pulley positioning method provided by the present invention
  • Fig. 2 is a schematic structural view of the inner storage state of the axial positioning mechanism provided by the present invention
  • Fig. 3 is a schematic structural view of the inner side of the axial positioning mechanism in Fig. 2;
  • Fig. 4 is a schematic structural view of the outer storage state of the axial positioning mechanism in Fig. 2;
  • Fig. 5 is a schematic structural view of the outward deployment state of the axial positioning mechanism in Fig. 2;
  • Fig. 6 is a schematic structural view of the pulley shaft in Fig. 2;
  • Fig. 7 is a schematic structural view of the positioning shaft in Fig. 2;
  • Fig. 8 is the structural representation of pulley assembly
  • Fig. 9 is a cross-sectional view of the storage state of the axial positioning mechanism in Fig. 2;
  • Fig. 10 is a cross-sectional view of the deployed state of the axial positioning mechanism in Fig. 2;
  • Fig. 11 is a structural schematic diagram of a telescopic arm without an axial positioning mechanism
  • Fig. 12 is a schematic structural view of a telescopic arm equipped with an axial positioning mechanism.
  • the pulley positioning method provided by the present invention includes:
  • the installation method can refer to the prior art, and will not be repeated here.
  • one end of the positioning shaft 4 is provided with a positioning cap 41 for positioning the pulley assembly 5, adjust the angle of the positioning shaft 4, and make the positioning cap 41 of the positioning shaft 4 be in a storage state;
  • the positioning hole 21 adopts an eccentric structure in the pulley shaft 2, that is, the axis of the positioning hole 21 is at a preset distance from the axis of the pulley shaft 2, and the preset distance is smaller than the radius difference between the pulley shaft 2 and the positioning hole 21.
  • the positioning cap 41 is in a stowed state when it is rotated until the positioning hole 21 is close to the side of the axis of the pulley shaft 2 .
  • the projection of the positioning cap 41 on the mating surface is completely within the projection range of the pulley shaft 2 on the mating surface, and the mating surface is the plane where the end face of the pulley shaft 2 is located in the gap.
  • the outer circumference of the positioning cap 41 will not exceed the outer circumference of the pulley shaft 2 , thus facilitating the installation of the pulley shaft 2 into the installation hole 61 .
  • the structure of the pulley shaft 2 installed with the positioning shaft 4 is shown in FIG. 2 , and the pulley shaft 2 is inserted into the mounting hole 61 and the inner ring of the bearing. At this time, the pulley assembly 5 can rotate around the pulley shaft 2, but the axial positioning mechanism does not axially limit the pulley assembly 5, as shown in Figure 9, the pulley assembly 5 can still move toward the inner arm 7 side.
  • Rotating the positioning shaft 4 can adjust the positioning cap 41 to the unfolded state.
  • the projection of one side of the positioning cap 41 on the mating surface is outside the projection range of the pulley shaft 2 on the plane.
  • the positioning cap 41 is located on the side of the pulley assembly 5 away from the outer arm 6, and limits the bearing inner ring of the pulley assembly 5.
  • the limiting part is a limiting groove 22 with a side opening
  • the positioning hole 21 is located at the bottom of the limiting groove 22 .
  • the positioning cap 41 includes two arc sides, one of which is a positioning side 411 and the other is a limiting side 412 , the distance between the positioning side 411 and the axis of the positioning shaft 4 is greater than the distance between the limiting side 412 and the axis of the positioning shaft 4 .
  • the radian of the side wall of the limiting groove 22 is equal to the radian of the limiting edge 412
  • the distance between the side wall of the limiting groove 22 and the axis of the positioning hole 21 is equal to the distance between the limiting edge 412 and the axis of the positioning shaft 4 .
  • the positioning cap 41 when the positioning cap 41 is rotated to a position corresponding to the limiting groove 22, the positioning cap 41 can enter the limiting groove 22, and the sidewall of the limiting groove 22 can limit the positioning cap 41 through the limiting edge 412 to prevent the positioning cap 41 from rotating.
  • the end of the positioning shaft 4 away from the positioning cap 41 is provided with a position indicating portion for indicating the position of the positioning cap 41 , and the assembler can determine the position of the positioning cap 41 through the position indicating portion.
  • the position indicating portion is a position indicating protrusion 42 extending away from the positioning cap 41.
  • the positioning shaft 4 is rotated by 180°, and then the positioning shaft 4 is pulled along the axial direction of the positioning shaft 4, so that the positioning cap 41 enters the limiting groove 22 to realize the positioning of the pulley assembly 5, and at the same time, the positioning cap 41 is limited by the limiting groove 22.
  • one end of the pulley shaft 2 outside the gap is provided with a bottom plate 23
  • the bottom plate 23 has a fixing hole penetrating through the thickness direction
  • the outer arm 6 is provided with a threaded hole on the periphery of the mounting hole 61 .
  • the fixing bolt 1 passes through the fixing hole and links to each other with the threaded hole.
  • the user can also fix the bottom plate 23 and the outer arm 6 by means of welding or the like as required, which is not limited here.
  • the end of the positioning shaft 4 away from the positioning cap 41 is provided with an external thread.
  • the external thread of the positioning shaft 4 extends out of the gap between the outer arm 6 and the inner arm 7 .
  • the assembler connects the positioning nut 3 with the positioning shaft 4, and the bolt pretightening force is directed toward the outside of the gap along the axial direction of the positioning shaft 4.
  • the pre-tightening force of the bolts makes the positioning cap 41 closely fit the bearing inner ring of the pulley assembly 5 .
  • the pulley positioning method only needs to be operated outside the outer arm 6, the pulley shaft 2 is connected to the inner ring of the bearing of the pulley assembly 5, and then the positioning shaft 4 is rotated to axially position the pulley assembly 5, and finally the pulley shaft 2 and the positioning shaft 4 are fixed to complete the positioning of the pulley assembly 5.
  • the operation process is simple, the positioning difficulty is low, and at the same time, the firmness of the positioning of the pulley assembly 5 can be ensured.
  • FIGS. 1 to 4 The structure of the axial positioning mechanism provided by the present invention is shown in FIGS. 1 to 4 , including a pulley shaft 2 and a positioning shaft 4 .
  • One end of pulley shaft 2 is provided with base plate 23, and outer arm is provided with mounting hole, and pulley shaft 2 is inserted in the mounting hole, and base plate 23 is fitted with the outside of outer arm, and is connected by fixing bolt 1 between the outer arm.
  • the pulley assembly 5 includes a bearing, and the bearing is installed on the outer periphery of the pulley shaft 2 .
  • the pulley shaft 2 has a positioning hole 21 extending axially therein, and the positioning shaft 4 is installed in the positioning hole 21 .
  • One end of the positioning shaft 4 located at the inner side of the outer arm is provided with a positioning cap 41 .
  • the plane where the end face of the pulley shaft 2 is located at the inner side of the outer wall is a matching surface, and the position of the positioning cap 41 can be adjusted by rotating the positioning shaft 4, so that the positioning cap 41 is switched between the unfolded state and the stored state.
  • Positioning cap 41 is located on the side of the pulley assembly 5 away from the side of the bottom plate 23. When the positioning cap 41 is in the collection state, the projection of the positioning cap 41 is completely located on the projection range of the pulley 2 on the coordination surface. The projection of part of the hat 41 on the surface is located on the projection of the pulley 2 on the coordinated surface.
  • This part can locate axial positioning of the pulley assembly 5.
  • the end face of the pulley shaft 2 located at the inner side of the outer arm is provided with a limiting portion, which can position the positioning cap 41 in a circumferential direction, so that the positioning cap 41 is always in an unfolded state when the pulley rotates.
  • one end of the positioning shaft 4 located outside the outer arm is connected to the positioning part, and the positioning part fixes the positioning shaft 4 .
  • the limiting part is a limiting groove 22 with a side opening
  • the positioning hole 21 is located at the bottom of the limiting groove 22 .
  • the top and upper sides of the limiting groove 22 are open.
  • the positioning cap 41 enters the limiting groove 22 from the top and protrudes from the side opening at the same time to position the pulley assembly 5 .
  • the sidewall of the limiting groove 22 can limit the positioning cap 41 to prevent it from rotating.
  • the position limiting portion may also adopt a structure such as a position limiting protrusion, which is not limited here.
  • the positioning cap 41 includes two arc sides, and the central angle corresponding to each arc side is less than 180°, so the positioning cap 41 forms a leaf-like structure.
  • One arc side of the positioning cap 41 is a positioning side 411
  • the other is a limiting side 412 .
  • the distance between the positioning side 411 and the axis of the positioning shaft 4 is greater than the distance between the limiting side 412 and the axis of the positioning shaft 4.
  • the positioning side 411 is located outside the limiting groove 22 to position the pulley assembly 5.
  • the sidewall of the limiting groove 22 is also arranged along an arc, and the shape of the arc is the same as that of the limiting edge 412 .
  • the distance between the side wall of the limiting groove 22 and the axis of the positioning hole 21 is equal to the distance between the limiting edge 412 and the axis of the positioning shaft 4, and is smaller than the radius of curvature of the limiting edge 412, so the side wall of the limiting groove 22 can limit the positioning cap 41.
  • the user can also set the positioning cap 41 and the limiting groove 22 into other shapes according to needs, which is not limited here.
  • the positioning hole 21 adopts an eccentric structure in the pulley shaft 2, that is, the axis of the positioning hole 21 is at a preset distance from the axis of the pulley shaft 2, and the preset distance is smaller than the radius difference between the pulley shaft 2 and the positioning hole 21.
  • the positioning part is a positioning nut 3, and the end of the positioning shaft 4 away from the positioning cap 41 is provided with an external thread, and the positioning nut 3 and the positioning shaft 4 are connected by threads.
  • the user can also use a fixing card or a fixing pin to axially position the positioning shaft 4 .
  • one end of the positioning shaft 4 located outside the outer arm is provided with a position indicator, which can indicate the position of the positioning cap 41 .
  • the assembler can determine whether the positioning cap 41 can enter into the limiting groove 22 through the position of the position indicating part.
  • the position indicating part is a position indicating protrusion 42 extending away from the positioning cap 41, and the cross section of the position indicating protrusion 42 is semicircular.
  • the positioning side 411 of the positioning cap 41 is located in a fan-shaped area centered on a point on the axis of the positioning shaft 4 , and the fan-shaped area is located in the same direction as the semicircle of the position-indicating protrusion 42 . Therefore, the assembler can determine the angle of the positioning cap 41 according to the angle of the position indicating protrusion 42 .
  • the height of the position indicating protrusion 42 is relatively low.
  • the operator continues to rotate the positioning shaft 4 until the positioning cap 41 enters the positioning groove.
  • the position indicating protrusion 42 will also extend toward the outside of the bottom plate 23 , and at this time, the position indicating protrusion 42 can extend out of the positioning nut 3 .
  • the assembler can also judge whether the axial positioning mechanism has completed the positioning according to the height of the position indicating protrusion 42 .
  • the axial positioning mechanism is provided with a positioning shaft 4 in the pulley shaft 2 , and the positioning cap 41 on the positioning shaft 4 cooperates with the limit groove 22 on the pulley shaft 2 to axially position the pulley assembly 5 .
  • the assembler needs to rotate the positioning shaft 4 on the outside of the outer arm so that the positioning cap 41 enters the limiting groove 22, and finally the positioning nut 3 is installed from the outside to fix the positioning shaft 4.
  • the whole positioning process is carried out on the outside of the outer arm, which reduces the difficulty of operation and improves the reliability of positioning.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Pulleys (AREA)

Abstract

A pulley positioning method, comprising: first, mounting a pulley assembly (5) into a gap between a side surface of an inner arm (7) and a side surface of an outer arm (6), and aligning an inner bearing ring of the pulley assembly (5) with a mounting hole (61) of the outer arm (6); next, inserting a positioning shaft (4) into a positioning hole (21) of a pulley shaft (2), and adjusting the angle of the positioning shaft (4) so that a positioning cap (41) of the positioning shaft (4) is in a stored state; then, inserting the pulley shaft (2) where the positioning shaft (4) has been mounted into the mounting hole (61) and the inner bearing ring of the pulley assembly (5); after that, rotating the positioning shaft (4) to adjust the positioning cap (41) to an unfolded state so as to position the pulley assembly (5); and finally, fixing the pulley shaft (2) and the positioning shaft (4). By rotating the positioning shaft (4) on the outer side of the outer arm (6), the positioning cap (41) can axially limit the pulley assembly (5), and a limiting portion can circumferentially limit the positioning cap (41), thereby ensuring the positioning firmness and reducing the positioning difficulty. Also provided is an axial positioning mechanism applied to the pulley positioning method.

Description

一种滑轮定位方法及轴向定位机构A pulley positioning method and axial positioning mechanism
本申请要求于2022年1月18日提交中国专利局、申请号为202210054354.9、发明名称为“一种滑轮定位方法及轴向定位机构”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202210054354.9 and the title of the invention "A Pulley Positioning Method and Axial Positioning Mechanism" submitted to the China Patent Office on January 18, 2022, the entire contents of which are incorporated in this application by reference.
技术领域technical field
本发明涉及技术领域,特别涉及一种滑轮定位方法。本发明还涉及一种可应用于上述滑轮定位方法的轴向定位机构。The invention relates to the technical field, in particular to a pulley positioning method. The present invention also relates to an axial positioning mechanism applicable to the above pulley positioning method.
背景技术Background technique
现有的高空作业平台或起重机通常采用钢丝绳带动臂架的伸缩,伸出滑轮布置在臂架的侧面。由于内臂根部的侧面有滑块,安装过程需要先将内臂装进外臂后,再从两节臂的侧面之间的间隙安装滑轮,最后对滑轮进行定位。滑轮定位过程操作空间狭小,导致滑轮的定位难度增加,同时会影响滑轮定位的牢固程度。Existing aerial work platforms or cranes usually use wire ropes to drive the expansion and contraction of the boom, and the extension pulleys are arranged on the side of the boom. Because the side of the root of the inner arm has a slide block, the installation process needs to install the inner arm into the outer arm first, then install the pulley from the gap between the sides of the two arms, and finally position the pulley. The operation space of the pulley positioning process is narrow, which increases the difficulty of positioning the pulley and affects the firmness of the pulley positioning.
因此,如何降低滑轮的轴向定位难度是本领域技术人员需要解决的问题。Therefore, how to reduce the difficulty of axial positioning of the pulley is a problem to be solved by those skilled in the art.
发明内容Contents of the invention
本发明的目的是提供一种滑轮定位方法,其能够在外臂外侧操作实现滑轮总成的定位,因而降低了滑轮总成的定位难度,提高了定位的牢固程度。本发明的另一目的是提供一种应用于上述滑轮定位方法的轴向定位机构。The purpose of the present invention is to provide a pulley positioning method, which can be operated outside the outer arm to realize the positioning of the pulley assembly, thereby reducing the difficulty of positioning the pulley assembly and improving the firmness of positioning. Another object of the present invention is to provide an axial positioning mechanism applied to the above pulley positioning method.
为实现上述目的,本发明提供一种滑轮定位方法,包括:To achieve the above object, the present invention provides a pulley positioning method, comprising:
将滑轮总成装入内臂侧面和外臂侧面之间的间隙中,使所述滑轮总成的轴承内圈与所述外臂的安装孔对正;Install the pulley assembly into the gap between the side of the inner arm and the side of the outer arm, so that the bearing inner ring of the pulley assembly is aligned with the mounting hole of the outer arm;
将定位轴插入滑轮轴的定位孔中,所述定位轴的一端设有用以定位所述滑轮总成的定位帽,调整所述定位轴的角度、使所述定位轴的定位帽处 于收藏状态;Insert the positioning shaft into the positioning hole of the pulley shaft, one end of the positioning shaft is provided with a positioning cap for positioning the pulley assembly, adjust the angle of the positioning shaft, and make the positioning cap of the positioning shaft in a storage state;
将已安装所述定位轴的所述滑轮轴插入所述安装孔和所述滑轮总成的轴承内圈中;inserting the pulley shaft with the positioning shaft installed into the mounting hole and the bearing inner ring of the pulley assembly;
旋转所述定位轴,将所述定位帽调整至展开状态、以定位所述滑轮总成,所述滑轮轴位于所述间隙内一端的端面具有限位部,所述限位部在所述定位帽处于展开状态时对所述定位帽进行周向限位;Rotate the positioning shaft, adjust the positioning cap to the unfolded state to position the pulley assembly, the pulley shaft is located at the limit portion of the end surface at one end in the gap, and the limit portion limits the position of the positioning cap in the circumferential direction when the positioning cap is in the unfolded state;
固定所述滑轮轴和所述定位轴。Fix the pulley shaft and the positioning shaft.
优选地,所述限位部为具有侧面开口的所述限位槽,所述定位孔位于所述限位槽底部,所述定位孔的轴线与所述滑轮轴的轴线之间相距预设距离;Preferably, the limiting part is the limiting groove with a side opening, the positioning hole is located at the bottom of the limiting groove, and the axis of the positioning hole is a preset distance from the axis of the pulley shaft;
所述定位帽处于收藏状态时,所述定位帽在配合面上的投影完全位于所述滑轮轴在所述配合面上的投影范围内,所述配合面为所述滑轮轴位于所述间隙内一端的端面所在的平面。When the positioning cap is in a stored state, the projection of the positioning cap on the mating surface is completely within the projection range of the pulley shaft on the mating surface, and the mating surface is the plane where the end face of the pulley shaft located in the gap is located.
优选地,所述定位帽包括两条圆弧侧边,其中一条为定位边,另一条为限位边,所述定位边与所述定位轴轴线间的距离大于所述限位边与所述定位轴轴线间的距离;Preferably, the positioning cap includes two arc side sides, one of which is a positioning side and the other is a limiting side, and the distance between the positioning side and the axis of the positioning shaft is greater than the distance between the limiting side and the axis of the positioning shaft;
所述定位帽处于展开状态时,所述定位边在所述配合面上的投影位于所述滑轮轴在该平面的投影范围外。When the positioning cap is in the unfolded state, the projection of the positioning edge on the mating surface is outside the projection range of the pulley shaft on the plane.
优选地,所述滑轮轴位于所述间隙外的一端设有底板;Preferably, a bottom plate is provided at one end of the pulley shaft outside the gap;
所述固定所述滑轮轴和所述定位轴,包括:The fixing of the pulley shaft and the positioning shaft includes:
通过固定螺栓将所述底板与所述外臂固定连接。The base plate is fixedly connected with the outer arm by fixing bolts.
优选地,所述滑轮轴位于所述间隙外的一端设有底板;Preferably, a bottom plate is provided at one end of the pulley shaft outside the gap;
所述固定所述滑轮轴和所述定位轴,包括:The fixing of the pulley shaft and the positioning shaft includes:
通过固定螺栓将所述底板与所述外臂固定连接。The base plate is fixedly connected with the outer arm by fixing bolts.
优选地,所述定位轴远离所述定位帽的一端设有外螺纹;Preferably, the end of the positioning shaft away from the positioning cap is provided with an external thread;
所述固定所述滑轮轴和所述定位轴,还包括:Said fixing said pulley shaft and said positioning shaft also includes:
通过定位螺母对所述定位轴进行固定,使所述定位帽与所述滑轮总成的轴承内圈贴合。The positioning shaft is fixed by a positioning nut, so that the positioning cap is attached to the bearing inner ring of the pulley assembly.
优选地,所述定位轴远离所述定位帽的一端设有用以指示定位帽位置 的示位部。Preferably, the end of the positioning shaft away from the positioning cap is provided with a position indicating portion for indicating the position of the positioning cap.
优选地,所述示位部为向远离所述定位帽方向延伸的示位凸起,所述示位凸起的横截面为半圆形,所述示位凸起与所述定位帽的位置相对应;Preferably, the position indicating portion is a position indicating protrusion extending away from the positioning cap, the cross section of the position indicating protrusion is semicircular, and the position indicating protrusion corresponds to the position of the positioning cap;
所述旋转所述定位轴,将所述定位帽调整至展开状态、以定位所述滑轮总成,包括:The rotating the positioning shaft, adjusting the positioning cap to the unfolded state to position the pulley assembly includes:
将所述定位轴旋转180°,沿所述定位轴的轴向拉动所述定位轴,使所述定位帽进入所述限位槽中。Rotate the positioning shaft by 180°, pull the positioning shaft along the axial direction of the positioning shaft, and make the positioning cap enter the limiting groove.
本发明还提供了一种轴向定位机构,应用于上述任意一种所述的滑轮定位方法,包括滑轮轴和定位轴,所述滑轮轴中具有沿轴向延伸的定位孔,所述定位轴安装在所述定位孔中,所述定位轴位于外臂内侧的一端设有用以对滑轮总成进行轴向定位的定位帽,所述滑轮轴位于外臂内侧一端的端面设有用以对所述定位帽进行周向定位的限位部,所述定位轴位于外臂外侧的一端通过定位部进行固定。The present invention also provides a shaft positioning agency, which is used in any of the above -mentioned pulley positioning methods, including the wheel axis and the positioning shaft. The pulley shaft has a positioning hole that extends along the axis. The end surface of the pulley shaft is located at the end of the inner side of the outer arm. The limits of the positioning caps of the positioning cap are settled at the position of the positioning of the positioning cap.
本发明所提供的滑轮定位方法,首先将滑轮总成装入内臂侧面和外臂侧面之间的间隙中,使滑轮总成的轴承内圈与外臂的安装孔对正;然后将定位轴插入滑轮轴的定位孔中,定位轴的一端设有用以定位滑轮总成的定位帽,调整定位轴的角度、使定位轴的定位帽处于收藏状态;再将已安装定位轴的滑轮轴插入安装孔和滑轮总成的轴承内圈中;随后旋转定位轴,将定位帽调整至展开状态、以定位滑轮总成,滑轮轴位于间隙内一端的端面具有限位部,限位部在定位帽处于展开状态时对定位帽进行周向限位;最后固定滑轮轴和定位轴。In the pulley positioning method provided by the present invention, firstly, the pulley assembly is loaded into the gap between the side of the inner arm and the side of the outer arm, so that the bearing inner ring of the pulley assembly is aligned with the mounting hole of the outer arm; then the positioning shaft is inserted into the positioning hole of the pulley shaft, and one end of the positioning shaft is provided with a positioning cap for positioning the pulley assembly, and the angle of the positioning shaft is adjusted so that the positioning cap of the positioning shaft is in a stored state; Adjust the positioning cap to the unfolded state to position the pulley assembly. The pulley shaft is located at the end surface limit portion at one end of the gap. The limit portion will limit the positioning cap in the circumferential direction when the positioning cap is in the unfolded state; finally fix the pulley shaft and the positioning shaft.
滑轮定位过程在外壁外侧即可操作完成,转动定位轴可使定位帽对滑轮总成进行轴向限位,同时限位部能够对定位帽进行周向限位,保证定位的牢固性,降低了定位难度。The pulley positioning process can be completed on the outside of the outer wall. Turning the positioning shaft can make the positioning cap limit the pulley assembly in the axial direction, and at the same time, the limit part can limit the positioning cap in the circumferential direction, ensuring the firmness of positioning and reducing the difficulty of positioning.
本发明还提供了一种应用于上述滑轮定位方法的轴向定位机构,并具有上述优点。The present invention also provides an axial positioning mechanism applied to the above pulley positioning method, which has the above advantages.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对 实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following will briefly introduce the accompanying drawings required in the description of the embodiments or prior art. Obviously, the accompanying drawings in the following description are only embodiments of the present invention. For those of ordinary skill in the art, other accompanying drawings can also be obtained according to the provided drawings without creative work.
图1为本发明所提供的滑轮定位方法的流程图;Fig. 1 is the flowchart of the pulley positioning method provided by the present invention;
图2为本发明所提供的轴向定位机构内侧收藏状态的结构示意图;Fig. 2 is a schematic structural view of the inner storage state of the axial positioning mechanism provided by the present invention;
图3为图2中轴向定位机构内侧展开状态的结构示意图;Fig. 3 is a schematic structural view of the inner side of the axial positioning mechanism in Fig. 2;
图4为图2中轴向定位机构外侧收藏状态的结构示意图;Fig. 4 is a schematic structural view of the outer storage state of the axial positioning mechanism in Fig. 2;
图5为图2中轴向定位机构外侧展开状态的结构示意图;Fig. 5 is a schematic structural view of the outward deployment state of the axial positioning mechanism in Fig. 2;
图6为图2中滑轮轴的结构示意图;Fig. 6 is a schematic structural view of the pulley shaft in Fig. 2;
图7为图2中定位轴的结构示意图;Fig. 7 is a schematic structural view of the positioning shaft in Fig. 2;
图8为滑轮总成的结构示意图;Fig. 8 is the structural representation of pulley assembly;
图9为图2中轴向定位机构收藏状态的剖视图;Fig. 9 is a cross-sectional view of the storage state of the axial positioning mechanism in Fig. 2;
图10为图2中轴向定位机构展开状态的剖视图;Fig. 10 is a cross-sectional view of the deployed state of the axial positioning mechanism in Fig. 2;
图11为未安装轴向定位机构的伸缩臂的结构示意图;Fig. 11 is a structural schematic diagram of a telescopic arm without an axial positioning mechanism;
图12为安装有轴向定位机构的伸缩臂的结构示意图。Fig. 12 is a schematic structural view of a telescopic arm equipped with an axial positioning mechanism.
其中,图1至图12中的附图标记为:Wherein, reference numeral among Fig. 1 to Fig. 12 is:
固定螺栓1、滑轮轴2、定位螺母3、定位轴4、滑轮总成5、外臂6、内臂7、定位孔21、限位槽22、底板23、定位帽41、示位凸起42、安装孔61、定位边411、限位边412。Fixing bolt 1, pulley shaft 2, positioning nut 3, positioning shaft 4, pulley assembly 5, outer arm 6, inner arm 7, positioning hole 21, limiting groove 22, bottom plate 23, positioning cap 41, position indicating protrusion 42, mounting hole 61, positioning edge 411, limiting edge 412.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
为了使本技术领域的技术人员更好地理解本发明方案,下面结合附图和具体实施方式对本发明作进一步的详细说明。In order to enable those skilled in the art to better understand the solution of the present invention, the present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
请参考图1至图12。Please refer to Figure 1 to Figure 12.
本发明所提供的滑轮定位方法,包括:The pulley positioning method provided by the present invention includes:
S1、将滑轮总成5装入内臂7侧面和外臂6侧面之间的间隙中,使滑轮总成5的轴承内圈与外臂6的安装孔61对正;S1. Put the pulley assembly 5 into the gap between the side of the inner arm 7 and the side of the outer arm 6, so that the bearing inner ring of the pulley assembly 5 is aligned with the mounting hole 61 of the outer arm 6;
如图11所示,内臂7插入外臂6中,二者之间具有间隙,滑轮总成5安装在间隙中,安装方法可参考现有技术,在此不做赘述。As shown in Figure 11, the inner arm 7 is inserted into the outer arm 6, and there is a gap between the two, and the pulley assembly 5 is installed in the gap, the installation method can refer to the prior art, and will not be repeated here.
S2、将定位轴4插入滑轮轴2的定位孔21中,定位轴4的一端设有用以定位滑轮总成5的定位帽41,调整定位轴4的角度、使定位轴4的定位帽41处于收藏状态;S2, insert the positioning shaft 4 into the positioning hole 21 of the pulley shaft 2, one end of the positioning shaft 4 is provided with a positioning cap 41 for positioning the pulley assembly 5, adjust the angle of the positioning shaft 4, and make the positioning cap 41 of the positioning shaft 4 be in a storage state;
可选的,定位孔21在滑轮轴2中采用偏心结构,即定位孔21的轴线与滑轮轴2的轴线之间相距预设距离,预设距离小于滑轮轴2和定位孔21的半径差。定位帽41转动至定位孔21靠近滑轮轴2的轴线一侧时处于收藏状态。Optionally, the positioning hole 21 adopts an eccentric structure in the pulley shaft 2, that is, the axis of the positioning hole 21 is at a preset distance from the axis of the pulley shaft 2, and the preset distance is smaller than the radius difference between the pulley shaft 2 and the positioning hole 21. The positioning cap 41 is in a stowed state when it is rotated until the positioning hole 21 is close to the side of the axis of the pulley shaft 2 .
定位帽41处于收藏状态时,定位帽41在配合面上的投影完全位于滑轮轴2在配合面上的投影范围内,配合面为滑轮轴2位于间隙内一端的端面所在的平面。When the positioning cap 41 is in the storage state, the projection of the positioning cap 41 on the mating surface is completely within the projection range of the pulley shaft 2 on the mating surface, and the mating surface is the plane where the end face of the pulley shaft 2 is located in the gap.
此时定位帽41外周不会超过滑轮轴2的外周的范围,因而方便滑轮轴2安装入安装孔61。At this time, the outer circumference of the positioning cap 41 will not exceed the outer circumference of the pulley shaft 2 , thus facilitating the installation of the pulley shaft 2 into the installation hole 61 .
S3、将已安装定位轴4的滑轮轴2插入安装孔61和滑轮总成5的轴承内圈中;S3. Insert the pulley shaft 2 with the positioning shaft 4 installed into the mounting hole 61 and the bearing inner ring of the pulley assembly 5;
已安装定位轴4的滑轮轴2的结构如图2所示,滑轮轴2插入安装孔61和轴承内圈中。此时,滑轮总成5可绕滑轮轴2转动,但轴向定位机构未对滑轮总成5进行轴向限位,如图9所示,滑轮总成5仍可向内臂7一侧移动。The structure of the pulley shaft 2 installed with the positioning shaft 4 is shown in FIG. 2 , and the pulley shaft 2 is inserted into the mounting hole 61 and the inner ring of the bearing. At this time, the pulley assembly 5 can rotate around the pulley shaft 2, but the axial positioning mechanism does not axially limit the pulley assembly 5, as shown in Figure 9, the pulley assembly 5 can still move toward the inner arm 7 side.
S4、旋转定位轴4,将定位帽41调整至展开状态、以定位滑轮总成5,滑轮轴2位于间隙内一端的端面具有限位部,限位部在定位帽41处于展开状态时对定位帽41进行周向限位;S4, rotate the positioning shaft 4, adjust the positioning cap 41 to the expanded state, to position the pulley assembly 5, the end surface of the pulley shaft 2 at one end in the gap has a limit portion, and the limit portion performs a circumferential limit on the positioning cap 41 when the positioning cap 41 is in the unfolded state;
旋转定位轴4可使定位帽41调整至展开状态。处于展开状态时,定位帽41的一侧在配合面上的投影位于滑轮轴2在该平面的投影范围外。如图3和图10所示,定位帽41位于滑轮总成5远离外臂6的一侧,并对滑轮 总成5的轴承内圈进行限位。Rotating the positioning shaft 4 can adjust the positioning cap 41 to the unfolded state. In the unfolded state, the projection of one side of the positioning cap 41 on the mating surface is outside the projection range of the pulley shaft 2 on the plane. As shown in Figure 3 and Figure 10, the positioning cap 41 is located on the side of the pulley assembly 5 away from the outer arm 6, and limits the bearing inner ring of the pulley assembly 5.
可选的,限位部为具有侧面开口的限位槽22,定位孔21位于限位槽22底部。定位帽41包括两条圆弧侧边,其中一条为定位边411,另一条为限位边412,定位边411与定位轴4轴线间的距离大于限位边412与定位轴4轴线间的距离。限位槽22侧壁的弧度等于限位边412的弧度,限位槽22侧壁与定位孔21轴线之间的距离等于限位边412与定位轴4轴线之间的距离。因而,当定位帽41旋转至与限位槽22对应的位置时,定位帽41可进入限位槽22中,限位槽22的侧壁可通过限位边412对定位帽41限位,避免定位帽41转动。Optionally, the limiting part is a limiting groove 22 with a side opening, and the positioning hole 21 is located at the bottom of the limiting groove 22 . The positioning cap 41 includes two arc sides, one of which is a positioning side 411 and the other is a limiting side 412 , the distance between the positioning side 411 and the axis of the positioning shaft 4 is greater than the distance between the limiting side 412 and the axis of the positioning shaft 4 . The radian of the side wall of the limiting groove 22 is equal to the radian of the limiting edge 412 , and the distance between the side wall of the limiting groove 22 and the axis of the positioning hole 21 is equal to the distance between the limiting edge 412 and the axis of the positioning shaft 4 . Therefore, when the positioning cap 41 is rotated to a position corresponding to the limiting groove 22, the positioning cap 41 can enter the limiting groove 22, and the sidewall of the limiting groove 22 can limit the positioning cap 41 through the limiting edge 412 to prevent the positioning cap 41 from rotating.
可选的,定位轴4远离定位帽41的一端设有用于指示定位帽41位置的示位部,装配人员可通过示位部确定定位帽41的位置。Optionally, the end of the positioning shaft 4 away from the positioning cap 41 is provided with a position indicating portion for indicating the position of the positioning cap 41 , and the assembler can determine the position of the positioning cap 41 through the position indicating portion.
可选的,示位部为向远离定位帽41方向延伸的示位凸起42,如图4和图5所示,示位凸起42的横截面为半圆形,示位凸起42与定位帽41的位置相对应。定位滑轮总成5的过程中,将定位轴4旋转180°,再沿定位轴4的轴向拉动定位轴4,使定位帽41进入限位槽22中,实现滑轮总成5的定位,同时由限位槽22对定位帽41进行限位。Optionally, the position indicating portion is a position indicating protrusion 42 extending away from the positioning cap 41. As shown in FIG. 4 and FIG. In the process of positioning the pulley assembly 5, the positioning shaft 4 is rotated by 180°, and then the positioning shaft 4 is pulled along the axial direction of the positioning shaft 4, so that the positioning cap 41 enters the limiting groove 22 to realize the positioning of the pulley assembly 5, and at the same time, the positioning cap 41 is limited by the limiting groove 22.
S5、固定滑轮轴2和定位轴4。S5, fixed pulley shaft 2 and positioning shaft 4.
可选的,滑轮轴2位于间隙外的一端设有底板23,底板23具有沿厚度方向贯穿的固定孔,外臂6设有位于安装孔61外周的螺纹孔。固定滑轮轴2时,固定螺栓1穿过固定孔与螺纹孔相连。当然,用户也可根据需要通过焊接等方式将底板23与外臂6固定连接,在此不做限定。Optionally, one end of the pulley shaft 2 outside the gap is provided with a bottom plate 23 , the bottom plate 23 has a fixing hole penetrating through the thickness direction, and the outer arm 6 is provided with a threaded hole on the periphery of the mounting hole 61 . When fixing the pulley shaft 2, the fixing bolt 1 passes through the fixing hole and links to each other with the threaded hole. Of course, the user can also fix the bottom plate 23 and the outer arm 6 by means of welding or the like as required, which is not limited here.
可选的,定位轴4远离定位帽41的一端设有外螺纹。转动至展开状态后,定位轴4的外螺纹伸出外臂6与内臂7间的间隙。装配人员将定位螺母3与定位轴4相连,螺栓预紧力沿定位轴4的轴向朝向间隙外侧。螺栓预紧力使定位帽41与滑轮总成5的轴承内圈紧密贴合。Optionally, the end of the positioning shaft 4 away from the positioning cap 41 is provided with an external thread. After rotating to the unfolded state, the external thread of the positioning shaft 4 extends out of the gap between the outer arm 6 and the inner arm 7 . The assembler connects the positioning nut 3 with the positioning shaft 4, and the bolt pretightening force is directed toward the outside of the gap along the axial direction of the positioning shaft 4. The pre-tightening force of the bolts makes the positioning cap 41 closely fit the bearing inner ring of the pulley assembly 5 .
本实施例中,滑轮定位方法仅需在外臂6外侧进行操作,滑轮轴2与滑轮总成5的轴承内圈相连,随后旋转定位轴4对滑轮总成5进行轴向定位,最后固定滑轮轴2和定位轴4即可完成滑轮总成5的定位。操作过程简单,定位难度低,同时能够保证滑轮总成5定位的牢固性。In this embodiment, the pulley positioning method only needs to be operated outside the outer arm 6, the pulley shaft 2 is connected to the inner ring of the bearing of the pulley assembly 5, and then the positioning shaft 4 is rotated to axially position the pulley assembly 5, and finally the pulley shaft 2 and the positioning shaft 4 are fixed to complete the positioning of the pulley assembly 5. The operation process is simple, the positioning difficulty is low, and at the same time, the firmness of the positioning of the pulley assembly 5 can be ensured.
本发明所提供的轴向定位机构,结构如图1至图4所示,包括滑轮轴2和定位轴4。滑轮轴2的一端设有底板23,外臂设有安装孔,滑轮轴2插入安装孔中,底板23与外臂的外侧贴合,并与外臂之间通过固定螺栓1连接。滑轮总成5包括轴承,轴承安装在滑轮轴2外周。滑轮轴2中具有沿轴向其延伸的定位孔21,定位轴4安装在定位孔21中。The structure of the axial positioning mechanism provided by the present invention is shown in FIGS. 1 to 4 , including a pulley shaft 2 and a positioning shaft 4 . One end of pulley shaft 2 is provided with base plate 23, and outer arm is provided with mounting hole, and pulley shaft 2 is inserted in the mounting hole, and base plate 23 is fitted with the outside of outer arm, and is connected by fixing bolt 1 between the outer arm. The pulley assembly 5 includes a bearing, and the bearing is installed on the outer periphery of the pulley shaft 2 . The pulley shaft 2 has a positioning hole 21 extending axially therein, and the positioning shaft 4 is installed in the positioning hole 21 .
定位轴4位于外臂内侧的一端设有定位帽41。滑轮轴2位于外壁内侧一端的端面所在的平面为配合面,转动定位轴4可调整定位帽41的位置,使定位帽41在展开状态和收藏状态之间切换。定位帽41位于滑轮总成5远离底板23的一侧,当定位帽41处于收藏状态时,定位帽41在配合面上的投影完全位于滑轮轴2在配合面上的投影范围内,此时滑轮轴2可带动定位帽41插入安装孔,并与滑轮总成5相连;当定位帽41处于展开状态时,定位帽41的一部分在配合面上的投影位于滑轮轴2在配合面上的投影外,该部分可对滑轮总成5进行轴向定位。滑轮轴2位于外臂内侧一端的端面设有限位部,限位部可对定位帽41进行周向定位,保证滑轮转动时定位帽41始终处于展开状态。另外,定位轴4位于外臂外侧的一端通过与定位部相连,定位部对定位轴4进行固定。One end of the positioning shaft 4 located at the inner side of the outer arm is provided with a positioning cap 41 . The plane where the end face of the pulley shaft 2 is located at the inner side of the outer wall is a matching surface, and the position of the positioning cap 41 can be adjusted by rotating the positioning shaft 4, so that the positioning cap 41 is switched between the unfolded state and the stored state. Positioning cap 41 is located on the side of the pulley assembly 5 away from the side of the bottom plate 23. When the positioning cap 41 is in the collection state, the projection of the positioning cap 41 is completely located on the projection range of the pulley 2 on the coordination surface. The projection of part of the hat 41 on the surface is located on the projection of the pulley 2 on the coordinated surface. This part can locate axial positioning of the pulley assembly 5. The end face of the pulley shaft 2 located at the inner side of the outer arm is provided with a limiting portion, which can position the positioning cap 41 in a circumferential direction, so that the positioning cap 41 is always in an unfolded state when the pulley rotates. In addition, one end of the positioning shaft 4 located outside the outer arm is connected to the positioning part, and the positioning part fixes the positioning shaft 4 .
可选的,限位部为具有侧面开口的限位槽22,定位孔21位于限位槽22底部。如图5所示,限位槽22的顶部和上侧两侧开口。定位帽41位于限位槽22中时,处于展开状态;定位帽41处于收藏状态时位于限位槽22外,定位帽41与所述滑轮轴2的端面贴合,此时滑轮轴2的端面支撑定位帽41,保证其不会进入限位槽22中。由收藏状态切换为展开状态的过程中,定位帽41从顶部进入限位槽22中,同时从侧面开口伸出,对滑轮总成5进行定位。限位槽22的侧壁可对定位帽41进行限位,避免其转动。当然,限位部也可采用限位凸起等结构,在此不做限定。Optionally, the limiting part is a limiting groove 22 with a side opening, and the positioning hole 21 is located at the bottom of the limiting groove 22 . As shown in FIG. 5 , the top and upper sides of the limiting groove 22 are open. When the positioning cap 41 is located in the limiting groove 22, it is in the unfolded state; when the positioning cap 41 is in the storage state, it is located outside the limiting groove 22, and the positioning cap 41 fits with the end face of the pulley shaft 2. At this time, the end face of the pulley shaft 2 supports the positioning cap 41 to ensure that it will not enter the limiting groove 22. During the process of switching from the stored state to the unfolded state, the positioning cap 41 enters the limiting groove 22 from the top and protrudes from the side opening at the same time to position the pulley assembly 5 . The sidewall of the limiting groove 22 can limit the positioning cap 41 to prevent it from rotating. Certainly, the position limiting portion may also adopt a structure such as a position limiting protrusion, which is not limited here.
可选的,定位帽41包括两条圆弧侧边,每条圆弧侧边对应的圆心角小于180°,因而定位帽41形成类似叶形的结构。定位帽41的一条圆弧侧边为定位边411,另一条为限位边412。定位边411与定位轴4轴线间的距离大于限位边412与定位轴4轴线间的距离,当定位帽41处于展开状态时,定位边411位于限位槽22外,对滑轮总成5进行定位。另外,限位槽22 的侧壁也沿弧线设置,弧线的形状与限位边412相同。限位槽22的侧壁与定位孔21轴线之间的距离等于限位边412与定位轴4轴线间的距离,且均小于限位边412的曲率半径,因而限位槽22的侧壁可对定位帽41进行限位。当然,用户也可根据需要将定位帽41和限位槽22设置为其他形状,在此不做限定。Optionally, the positioning cap 41 includes two arc sides, and the central angle corresponding to each arc side is less than 180°, so the positioning cap 41 forms a leaf-like structure. One arc side of the positioning cap 41 is a positioning side 411 , and the other is a limiting side 412 . The distance between the positioning side 411 and the axis of the positioning shaft 4 is greater than the distance between the limiting side 412 and the axis of the positioning shaft 4. When the positioning cap 41 is in the unfolded state, the positioning side 411 is located outside the limiting groove 22 to position the pulley assembly 5. In addition, the sidewall of the limiting groove 22 is also arranged along an arc, and the shape of the arc is the same as that of the limiting edge 412 . The distance between the side wall of the limiting groove 22 and the axis of the positioning hole 21 is equal to the distance between the limiting edge 412 and the axis of the positioning shaft 4, and is smaller than the radius of curvature of the limiting edge 412, so the side wall of the limiting groove 22 can limit the positioning cap 41. Of course, the user can also set the positioning cap 41 and the limiting groove 22 into other shapes according to needs, which is not limited here.
可选的,定位孔21在滑轮轴2中采用偏心结构,即定位孔21的轴线与滑轮轴2的轴线之间相距预设距离,预设距离小于滑轮轴2和定位孔21的半径差。Optionally, the positioning hole 21 adopts an eccentric structure in the pulley shaft 2, that is, the axis of the positioning hole 21 is at a preset distance from the axis of the pulley shaft 2, and the preset distance is smaller than the radius difference between the pulley shaft 2 and the positioning hole 21.
可选的,定位部为定位螺母3,定位轴4远离定位帽41的一端设有外螺纹,定位螺母3与定位轴4通过螺纹连接。当然,用户也可采用固定卡或固定销等对定位轴4进行轴向定位。Optionally, the positioning part is a positioning nut 3, and the end of the positioning shaft 4 away from the positioning cap 41 is provided with an external thread, and the positioning nut 3 and the positioning shaft 4 are connected by threads. Of course, the user can also use a fixing card or a fixing pin to axially position the positioning shaft 4 .
可选的,定位轴4位于外臂外侧的一端设有示位部,示位部可以指示定位帽41位置。装配人员通过示位部的位置可确定定位帽41是否能够进入限位槽22中。Optionally, one end of the positioning shaft 4 located outside the outer arm is provided with a position indicator, which can indicate the position of the positioning cap 41 . The assembler can determine whether the positioning cap 41 can enter into the limiting groove 22 through the position of the position indicating part.
可选的,示位部为向远离定位帽41方向延伸的示位凸起42,示位凸起42的横截面为半圆形。定位帽41的定位边411位于以定位轴4轴线上一点为圆心的扇形区域中,该扇形区域与示位凸起42的半圆位于同一方向。因而装配人员根据示位凸起42的角度即可确定定位帽41的角度。Optionally, the position indicating part is a position indicating protrusion 42 extending away from the positioning cap 41, and the cross section of the position indicating protrusion 42 is semicircular. The positioning side 411 of the positioning cap 41 is located in a fan-shaped area centered on a point on the axis of the positioning shaft 4 , and the fan-shaped area is located in the same direction as the semicircle of the position-indicating protrusion 42 . Therefore, the assembler can determine the angle of the positioning cap 41 according to the angle of the position indicating protrusion 42 .
另外,当定位帽41处于收藏状态时,示位凸起42的高度较低。操作人员持续转动定位轴4,直至定位帽41进入定位槽中。同时示位凸起42也会向底板23外侧伸长,此时示位凸起42可伸出定位螺母3外。装配人员根据示位凸起42的高度也可判断轴向定位机构是否完成定位。In addition, when the positioning cap 41 is in the stowed state, the height of the position indicating protrusion 42 is relatively low. The operator continues to rotate the positioning shaft 4 until the positioning cap 41 enters the positioning groove. Simultaneously, the position indicating protrusion 42 will also extend toward the outside of the bottom plate 23 , and at this time, the position indicating protrusion 42 can extend out of the positioning nut 3 . The assembler can also judge whether the axial positioning mechanism has completed the positioning according to the height of the position indicating protrusion 42 .
本实施例中,轴向定位机构在滑轮轴2中设置了定位轴4,定位轴4上的定位帽41和滑轮轴2上的限位槽22配合,可对滑轮总成5进行轴向定位。同时定位过程中只需要装配人员在外臂外侧转动定位轴4,使定位帽41进入限位槽22中即可,最后再从外侧安装定位螺母3,对定位轴4进行固定。整个定位过程在外臂的外侧进行,降低了操作难度,提高了定位的可靠性。In this embodiment, the axial positioning mechanism is provided with a positioning shaft 4 in the pulley shaft 2 , and the positioning cap 41 on the positioning shaft 4 cooperates with the limit groove 22 on the pulley shaft 2 to axially position the pulley assembly 5 . At the same time, during the positioning process, only the assembler needs to rotate the positioning shaft 4 on the outside of the outer arm so that the positioning cap 41 enters the limiting groove 22, and finally the positioning nut 3 is installed from the outside to fix the positioning shaft 4. The whole positioning process is carried out on the outside of the outer arm, which reduces the difficulty of operation and improves the reliability of positioning.
需要说明的是,在本说明书中,诸如第一和第二之类的关系术语仅仅 用来将一个实体与另外几个实体区分开来,而不一定要求或者暗示这些实体之间存在任何这种实际的关系或者顺序。It should be noted that in this specification, relational terms such as first and second are only used to distinguish one entity from several other entities, and do not necessarily require or imply any such actual relationship or order between these entities.
以上对本发明所提供的滑轮定位方法及轴向定位机构进行了详细介绍。本文中应用了具体个例对本发明的原理及实施方式进行了阐述,以上实施例的说明只是用于帮助理解本发明的方法及其核心思想。应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以对本发明进行若干改进和修饰,这些改进和修饰也落入本发明权利要求的保护范围内。The pulley positioning method and the axial positioning mechanism provided by the present invention have been introduced in detail above. In this paper, specific examples are used to illustrate the principle and implementation of the present invention, and the descriptions of the above embodiments are only used to help understand the method and core idea of the present invention. It should be pointed out that for those skilled in the art, without departing from the principle of the present invention, some improvements and modifications can be made to the present invention, and these improvements and modifications also fall within the protection scope of the claims of the present invention.

Claims (9)

  1. 一种滑轮定位方法,其特征在于,包括:A pulley positioning method is characterized in that, comprising:
    将滑轮总成(5)装入内臂(7)侧面和外臂(6)侧面之间的间隙中,使所述滑轮总成(5)的轴承内圈与所述外臂(6)的安装孔(61)对正;Put the pulley assembly (5) into the gap between the side of the inner arm (7) and the side of the outer arm (6), so that the bearing inner ring of the pulley assembly (5) is aligned with the mounting hole (61) of the outer arm (6);
    将定位轴(4)插入滑轮轴(2)的定位孔(21)中,所述定位轴(4)的一端设有用以定位所述滑轮总成(5)的定位帽(41),调整所述定位轴(4)的角度、使所述定位轴(4)的定位帽(41)处于收藏状态;Insert the positioning shaft (4) into the positioning hole (21) of the pulley shaft (2), one end of the positioning shaft (4) is provided with a positioning cap (41) for positioning the pulley assembly (5), adjust the angle of the positioning shaft (4), and make the positioning cap (41) of the positioning shaft (4) in a stored state;
    将已安装所述定位轴(4)的所述滑轮轴(2)插入所述安装孔(61)和所述滑轮总成(5)的轴承内圈中;Insert the pulley shaft (2) with the positioning shaft (4) installed into the mounting hole (61) and the bearing inner ring of the pulley assembly (5);
    旋转所述定位轴(4),将所述定位帽(41)调整至展开状态、以定位所述滑轮总成(5),所述滑轮轴(2)位于所述间隙内一端的端面具有限位部,所述限位部在所述定位帽(41)处于展开状态时对所述定位帽(41)进行周向限位;Rotate the positioning shaft (4), adjust the positioning cap (41) to the unfolded state to position the pulley assembly (5), the end surface of the pulley shaft (2) at one end in the gap has a limiting portion, and the limiting portion performs circumferential positioning on the positioning cap (41) when the positioning cap (41) is in the unfolded state;
    固定所述滑轮轴(2)和所述定位轴(4)。Fix the pulley shaft (2) and the positioning shaft (4).
  2. 根据权利要求1所述的滑轮定位方法,其特征在于,所述限位部为具有侧面开口的限位槽(22),所述定位孔(21)位于所述限位槽(22)底部,所述定位孔(21)的轴线与所述滑轮轴(2)的轴线之间相距预设距离;The pulley positioning method according to claim 1, wherein the limiting part is a limiting groove (22) having a side opening, the positioning hole (21) is located at the bottom of the limiting groove (22), and the axis of the positioning hole (21) is at a preset distance from the axis of the pulley shaft (2);
    所述定位帽(41)处于收藏状态时,所述定位帽(41)在配合面上的投影完全位于所述滑轮轴(2)在所述配合面上的投影范围内,所述配合面为所述滑轮轴(2)位于所述间隙内一端的端面所在的平面。When the positioning cap (41) is in a stored state, the projection of the positioning cap (41) on the mating surface is completely within the projection range of the pulley shaft (2) on the mating surface, and the mating surface is the plane where the end face of one end of the pulley shaft (2) located in the gap is located.
  3. 根据权利要求2所述的滑轮定位方法,其特征在于,所述定位帽(41)包括两条圆弧侧边,其中一条为定位边(411),另一条为限位边(412),所述定位边(411)与所述定位轴(4)轴线间的距离大于所述限位边(412)与所述定位轴(4)轴线间的距离;The pulley positioning method according to claim 2, wherein the positioning cap (41) comprises two arc sides, one of which is a positioning side (411), and the other is a limiting side (412), and the distance between the positioning side (411) and the axis of the positioning shaft (4) is greater than the distance between the limiting side (412) and the axis of the positioning shaft (4);
    所述定位帽(41)处于展开状态时,所述定位边(411)在所述配合面上的投影位于所述滑轮轴(2)在该平面的投影范围外。When the positioning cap (41) is in the unfolded state, the projection of the positioning edge (411) on the mating surface is outside the projection range of the pulley shaft (2) on the plane.
  4. 根据权利要求1所述的滑轮定位方法,其特征在于,所述滑轮轴(2)位于所述间隙外的一端设有底板(23);The pulley positioning method according to claim 1, characterized in that, one end of the pulley shaft (2) outside the gap is provided with a bottom plate (23);
    所述固定所述滑轮轴(2)和所述定位轴(4),包括:The fixing of the pulley shaft (2) and the positioning shaft (4) includes:
    通过固定螺栓(1)将所述底板(23)与所述外臂(6)固定连接。The bottom plate (23) is fixedly connected with the outer arm (6) by fixing bolts (1).
  5. 根据权利要求4所述的滑轮定位方法,其特征在于,所述滑轮轴(2)位于所述间隙外的一端设有底板(23);The pulley positioning method according to claim 4, characterized in that, the end of the pulley shaft (2) outside the gap is provided with a bottom plate (23);
    所述固定所述滑轮轴(2)和所述定位轴(4),包括:The fixing of the pulley shaft (2) and the positioning shaft (4) includes:
    通过固定螺栓(1)将所述底板(23)与所述外臂(6)固定连接。The bottom plate (23) is fixedly connected with the outer arm (6) by fixing bolts (1).
  6. 根据权利要求5所述的滑轮定位方法,其特征在于,所述定位轴(4)远离所述定位帽(41)的一端设有外螺纹;The pulley positioning method according to claim 5, characterized in that, the end of the positioning shaft (4) away from the positioning cap (41) is provided with an external thread;
    所述固定所述滑轮轴(2)和所述定位轴(4),还包括:Said fixing said pulley shaft (2) and said positioning shaft (4) also includes:
    通过定位螺母(3)对所述定位轴(4)进行固定,使所述定位帽(41)与所述滑轮总成(5)的轴承内圈贴合。The positioning shaft (4) is fixed by the positioning nut (3), so that the positioning cap (41) is attached to the bearing inner ring of the pulley assembly (5).
  7. 根据权利要求2至6任意一项所述的滑轮定位方法,其特征在于,所述定位轴(4)远离所述定位帽(41)的一端设有用以指示定位帽(41)(41)位置的示位部。The pulley positioning method according to any one of claims 2 to 6, characterized in that, the end of the positioning shaft (4) away from the positioning cap (41) is provided with a position indicator for indicating the position of the positioning cap (41) (41).
  8. 根据权利要求7所述的滑轮定位方法,其特征在于,所述示位部为向远离所述定位帽(41)方向延伸的示位凸起(42),所述示位凸起(42)的横截面为半圆形,所述示位凸起(42)与所述定位帽(41)的位置相对应;The pulley positioning method according to claim 7, wherein the position indicating part is a position indicating protrusion (42) extending away from the positioning cap (41), the cross section of the position indicating protrusion (42) is semicircular, and the position indicating protrusion (42) corresponds to the position of the positioning cap (41);
    所述旋转所述定位轴(4),将所述定位帽(41)调整至展开状态、以定位所述滑轮总成(5),包括:The rotating the positioning shaft (4), adjusting the positioning cap (41) to the unfolded state to position the pulley assembly (5), includes:
    将所述定位轴(4)旋转180°,沿所述定位轴(4)的轴向拉动所述定位轴(4),使所述定位帽(41)进入所述限位槽(22)中。The positioning shaft (4) is rotated by 180°, and the positioning shaft (4) is pulled along the axial direction of the positioning shaft (4), so that the positioning cap (41) enters the limiting groove (22).
  9. 一种轴向定位机构,应用于权利要求1至8任意一项所述的滑轮定位方法,其特征在于,包括滑轮轴(2)和定位轴(4),所述滑轮轴(2)中具有沿轴向延伸的定位孔(21),所述定位轴(4)安装在所述定位孔(21)中,所述定位轴(4)位于外臂(6)内侧的一端设有用以对滑轮总成(5)进行轴向定位的定位帽(41),所述滑轮轴(2)位于外臂(6)内侧一端的端面设有用以对所述定位帽(41)进行周向限位的限位部,所述定位轴(4)位于外臂(6)外侧的一端通过定位部进行固定。An axial positioning mechanism, which is applied to the pulley positioning method described in any one of claims 1 to 8, is characterized in that it comprises a pulley shaft (2) and a positioning shaft (4), the pulley shaft (2) has a positioning hole (21) extending in the axial direction, the positioning shaft (4) is installed in the positioning hole (21), and one end of the positioning shaft (4) located on the inner side of the outer arm (6) is provided with a positioning cap (41) for axially positioning the pulley assembly (5). The end face of the inner side of the outer arm (6) is provided with a limiting portion for circumferentially limiting the positioning cap (41), and the positioning shaft (4) is fixed at the outer end of the outer arm (6) by the positioning portion.
PCT/CN2022/102745 2022-01-18 2022-06-30 Pulley positioning method and axial positioning mechanism WO2023137986A1 (en)

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CN202643258U (en) * 2012-05-25 2013-01-02 合肥神马科技集团有限公司 Engineering mechanical telescopic arm and telescopic arm pulley mounting structure
CN103769834A (en) * 2013-09-27 2014-05-07 浙江吉利控股集团有限公司 Screw type eccentric pull jaw bearing extractor
CN107023616A (en) * 2016-01-29 2017-08-08 斯凯孚公司 Motor vehicles for the pulley gear and its installation method and equipment of the band device
JP2019073391A (en) * 2017-10-19 2019-05-16 株式会社アイチコーポレーション Telescopic boom
CN114408771A (en) * 2022-01-18 2022-04-29 湖南星邦智能装备股份有限公司 Pulley positioning method and axial positioning mechanism

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