WO2023130703A1 - Product appearance defect detection apparatus - Google Patents

Product appearance defect detection apparatus Download PDF

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Publication number
WO2023130703A1
WO2023130703A1 PCT/CN2022/104858 CN2022104858W WO2023130703A1 WO 2023130703 A1 WO2023130703 A1 WO 2023130703A1 CN 2022104858 W CN2022104858 W CN 2022104858W WO 2023130703 A1 WO2023130703 A1 WO 2023130703A1
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WO
WIPO (PCT)
Prior art keywords
pick
product
detection
axis
picker
Prior art date
Application number
PCT/CN2022/104858
Other languages
French (fr)
Chinese (zh)
Inventor
黄智成
李睿宇
吕江波
沈小勇
Original Assignee
深圳思谋信息科技有限公司
北京思谋智能科技有限公司
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Publication of WO2023130703A1 publication Critical patent/WO2023130703A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/01Arrangements or apparatus for facilitating the optical investigation
    • G01N21/13Moving of cuvettes or solid samples to or from the investigating station
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N35/00Automatic analysis not limited to methods or materials provided for in any single one of groups G01N1/00 - G01N33/00; Handling materials therefor
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N21/00Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
    • G01N21/84Systems specially adapted for particular applications
    • G01N21/88Investigating the presence of flaws or contamination
    • G01N21/8851Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
    • G01N2021/8887Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges based on image processing techniques

Definitions

  • the present application relates to the technical field of automatic production, in particular to a product appearance defect detection device.
  • the present application provides a product appearance defect detection device, which can effectively improve the appearance detection efficiency of products in the production process and the stability of the appearance defect detection process.
  • a product appearance defect detection device including:
  • the pick-up mechanism includes a first pick-up member, the first pick-up member is used to pick up the product to be detected to the detection area, wherein the first surface of the product to be detected is in contact with the first pick-up member;
  • a handover mechanism comprising a second picker for picking up the product to be inspected from the first picker within the inspection area, wherein the second surface of the product to be inspected is the same as the second surface of the product to be inspected the second pickup is in contact;
  • a detection mechanism the detection mechanism is arranged at a distance from the transfer mechanism in the first direction, and the detection mechanism is used to detect the appearance of the product to be detected;
  • the first pickup is configured to rotate around a first axis parallel to the second direction and the second pickup is configured to rotate around a third axis parallel to the second direction so that the detection mechanism Detecting at least two surfaces of the product to be detected located in a circumferential direction perpendicular to the second direction, the at least two surfaces include the first surface and the second surface, and the second direction is vertical in said first direction;
  • the first pick-up member is configured to rotate about a second axis parallel to the third direction, and/or the second pick-up member is configured to rotate about a fourth axis parallel to the third direction, such that all
  • the detection mechanism detects at least one surface of the product to be detected in the circumferential direction perpendicular to the third direction, and the third direction is perpendicular to the first direction and perpendicular to the second direction;
  • the inspection mechanism includes a camera assembly configured to move in the first direction to approach or move away from the product to be inspected;
  • At least one of the camera assembly, the first picker, and the second picker is configured to move in the second direction such that the inspection mechanism faces the product to be inspected toward the inspection mechanism The local area of the surface is detected;
  • At least one of the camera assembly, the first picker, and the second picker is configured to move in the third direction such that the product to be inspected is located within the inspection area.
  • Fig. 1 is a schematic structural view of a product appearance defect detection device described in an embodiment
  • Fig. 2 is a structural schematic diagram of the tray mechanism described in an embodiment
  • Fig. 3 is a schematic diagram of the combined structure of the traverse mechanism, the lifting mechanism and the pick-up mechanism described in one embodiment
  • Fig. 4 is a schematic structural view of the detection mechanism described in an embodiment
  • Fig. 5 is a structural schematic diagram of the transfer mechanism described in an embodiment
  • Fig. 6 is an installation and use diagram of the second pick-up piece, the transfer seat and the rotating seat described in an embodiment
  • Fig. 7 is a schematic diagram of the overall appearance structure of the product appearance defect detection described in an embodiment.
  • 100. Product appearance defect detection device 110. Tray mechanism; 111. Tray; 112. Displacement component; 120. Picking mechanism; 121. Picking seat; 122. First picking piece; 130. Lifting mechanism; 150. Detection mechanism; 151. Detection seat; 1511. First servo module; 1512. Second servo module; 152. Camera component; 153. Light source; Seat; 163, rotating seat; 164, servo lifting module; 170, protective cover; 171, protective door; 180, frame; 200, product.
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • a first feature being "on” or “under” a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • FIG. 1 has shown the structure diagram of the product appearance defect detection device 100 described in one embodiment of the present application
  • Fig. 2 has shown the pallet mechanism 110 described in one embodiment of the present application Schematic diagram of the structure
  • Figure 3 shows a schematic diagram of the combined structure of the traversing mechanism 140, the lifting mechanism 130 and the pick-up mechanism 120 described in one embodiment of the application
  • Figure 4 shows the detection mechanism described in one embodiment of the application 150
  • FIG. 5 shows a schematic structural view of the transfer mechanism 160 described in an embodiment of the present application
  • FIG. 6 shows a second pick-up member 161, the transfer seat 162 and The installation and use diagram of the rotating base 163
  • FIG. 7 shows a schematic diagram of the overall appearance structure of the appearance defect detection of the product 200 described in an embodiment of the present application.
  • An embodiment of the present application provides a product appearance defect detection device 100 , including: a tray mechanism 110 , a pick-up mechanism 120 , a lift mechanism 130 , a traverse mechanism 140 and a detection mechanism 150 .
  • the tray mechanism 110 is used to place the product 200; the pick-up mechanism 120 is spaced apart from the tray mechanism 110, and the pick-up mechanism 120 is used to pick up and release the product 200, specifically, the pick-up mechanism 120 is used to pick up the product 200 to be detected from the tray mechanism 110 to Perform appearance inspection, and place the inspected product 200 on the tray mechanism 110 .
  • the lifting mechanism 130 is drivingly connected with the pick-up mechanism 120, and the lift mechanism 130 can drive the pick-up mechanism 120 to move along the height direction of the pick-up mechanism 120 (the embodiment of the present application can be referred to as the third direction), for example, along the straight line S1 shown in FIG. direction movement.
  • the traversing mechanism 140 is drivingly connected with the lifting mechanism 130, and the traversing mechanism 140 can drive the lifting mechanism 130 to move along the length direction of the picking mechanism 120 (the embodiment of the present application may be referred to as the second direction), for example, along the straight line S shown in FIG. 1 2 direction movement.
  • the detection mechanism 150 is used to detect the appearance of the product 200 .
  • the product 200 to be detected is put into the tray mechanism 110;
  • the product 200 is picked up in the tray mechanism 110; after picking up, the traversing mechanism 140 and the lifting mechanism 130 drive the picking mechanism 120 to move to the detection mechanism 150, and the detection mechanism 150 detects the appearance of the product 200; after obtaining the detection information, the traversing mechanism 140 and the lifting mechanism 130 drive the pick-up mechanism 120 to move to the tray mechanism 110 , and unload the inspected product 200 onto the tray mechanism 110 .
  • the product appearance defect detection device 100 can realize manual or automatic feeding, and then automatically detect the appearance of the product 200, which is conducive to improving the detection efficiency of the appearance defect of the product 200, reducing the occurrence of false detection and missed detection, Improve the detection accuracy, thereby improving the stability of production.
  • the height direction of the pick-up mechanism 120 is the direction indicated by any arrow on the straight line S1 in Fig. 1
  • the length direction of the pick-up mechanism 120 is The direction indicated by any arrow on the straight line S2 in Figure 1.
  • the pick-up mechanism 120 can be moved close to or away from the detection mechanism 150, thereby moving the product to be detected to the detection mechanism 150 for detection, and the The detection product moves away from the detection area of the detection mechanism 150 .
  • the lifting mechanism 130 can also drive the pick-up mechanism 120 to move along the direction indicated by the arrow on the straight line S1 .
  • the product 200 can be a complete machine or parts produced in industries such as furniture, toys, electronic products, automobiles, hardware, etc. that need to be inspected for appearance quality.
  • the product 200 may be an accessory of an electronic product, such as a mobile phone case, a mobile phone middle frame, a watch case, a battery, a Bluetooth earphone case, a power adapter, a screen glass, and the like.
  • the tray mechanism 110 for placing the product 200, the pick-up mechanism 120 for picking up the product 200, the lifting mechanism 130 and the traverse mechanism 140 for moving the product and the The specifications of the inspection mechanism 150 and other mechanisms for the appearance of the 200 can be designed accordingly to match the specifications of the product 200 .
  • the size of the above-mentioned mechanisms can also be designed to be smaller, so that the entire product appearance defect detection device 100 occupies a small area and is suitable for various workplaces.
  • the size of each of the above-mentioned mechanisms can also be actually larger, so that the product appearance defect detection device 100 can be applied to the appearance detection of various large parts with a high degree of automation.
  • the tray mechanism 110 may include a tray 111 and a displacement assembly 112 .
  • the tray 111 is movably connected with the displacement assembly 112, and the displacement assembly 112 can drive the tray 111 to move along the width direction of the pick-up mechanism 120 (the embodiment of the present application may be referred to as the first direction), for example, along the direction of the straight line S3 shown in FIG. 1 .
  • the displacement component 112 cooperates with the lifting mechanism 130 and the traverse mechanism 140 to realize the three-axis displacement movement of the picking mechanism 120 relative to the product 200 inside the tray mechanism 110, which is beneficial to improving the convenience of picking the product 200 by the picking mechanism 120, and furthermore It is beneficial to improve the accommodating capacity and working efficiency of the tray mechanism 110 .
  • the lifting mechanism 130 and the traverse mechanism 140 the product 200 can be driven to move in the direction of the straight line S3 , move in the direction of the straight line S1 and Movement in the direction of straight line S2 .
  • the width direction of the pick-up mechanism 120 is the direction indicated by any arrow on the line S3 in FIG. 1 .
  • the displacement component 112 can be an air cylinder, a motor-driven module, a hydraulic-driven module or other displacement devices.
  • the displacement component 112 can be a servo module, for example, a servo motor is used to make the position output of the tray 111 follow any change in the input value (or given value) .
  • the electric drive mode is easy to use, has strong working reliability, high speed, high running precision, and is easy to replace, which is conducive to improving the convenience of maintenance of the displacement assembly 112 and at the same time can ensure the advantage of the production cycle.
  • this embodiment only provides a specific implementation of the displacement assembly 112, but the application is not limited thereto, and the displacement assembly 112 can also adopt other methods that can move the tray 111 along the direction of the straight line S3 .
  • the driving device will not be described in detail here.
  • FIG. 1 and FIG. 3 there are at least two lifting mechanisms 130 , picking mechanisms 120 and tray mechanisms 110 .
  • the two lifting mechanisms 130 are drivingly connected to the traverse mechanism 140, the two picking mechanisms 120 are respectively drivingly connected to the two lifting mechanisms 130, the two tray mechanisms 110 are set in one-to-one correspondence with the two picking mechanisms 120, and the two trays
  • the mechanism 110 is disposed at opposite ends of the detection mechanism 150 along the length direction of the pick-up mechanism 120 (the direction of the straight line S2 shown in the figure).
  • the picking mechanism 120 on the left of the detection mechanism 150 shown in FIG. 1 is called the first picking mechanism
  • the picking mechanism 120 on the right of the testing mechanism 150 is called the second picking mechanism.
  • the lifting mechanism 130 drivingly connected with the first picking mechanism is called the first lifting mechanism
  • the lifting mechanism 130 connected with the second picking mechanism is called the second lifting mechanism.
  • the tray mechanism 110 corresponding to the first picking mechanism is called the first tray mechanism
  • the tray mechanism 110 corresponding to the second picking mechanism is called the second tray mechanism.
  • one set of production systems includes the first lifting mechanism, the first pick-up mechanism and the first tray mechanism, for the convenience of description, hereinafter referred to as the first production system; the other set of production systems includes The second lifting mechanism, the second picking mechanism and the second tray mechanism are referred to as the second production system hereinafter for the convenience of description.
  • the detection mechanism 150 can complete the second pick-up mechanism (that is, the pick-up mechanism 120 on the right side of the detection mechanism 150)
  • the picked product 200 is inspected.
  • the second pick-up mechanism moves the tested product 200 away from the detection area of the detection mechanism 150, just to switch the product 200 picked up by the first pick-up mechanism to enter the detection.
  • the second pick-up mechanism may be located in the pick-up area of the second tray mechanism, and the detection mechanism 150 detects the product 200 picked up by the first pick-up mechanism.
  • the traverse mechanism 140 can drive the first pick-up mechanism and the second pick-up mechanism to move to the direction where the first tray mechanism is located at the same time, so that the first pick-up mechanism is located in the pick-up area of the first tray mechanism, and the second pick-up mechanism is located in the detection area.
  • Mechanism 150 detection area That is to say, the traverse mechanism 140 can drive the first pick-up mechanism and the second pick-up mechanism to move in the same direction, so that the first pick-up mechanism reciprocates between the detection area of the detection mechanism 150 and the pick-up area of the first tray mechanism , and make the second pick-up mechanism reciprocate between the detection area of the detection mechanism 150 and the pick-up area of the second tray mechanism.
  • the left and right two groups of systems reciprocate and alternately cycle, and the detection mechanism 150 is always in the detection state, which can ensure that the detection mechanism 150 does not stop, thereby balancing the action time of each station and effectively improving production efficiency.
  • the space size can be saved, which is beneficial to improve the compactness of the product appearance defect detection device 100 .
  • the pick-up mechanism 120 may include a pick-up seat 121 and a first pick-up member 122 .
  • the first picker 122 is connected to the picker seat 121 , and the first picker 122 is used to pick up and release the product 200 .
  • the first picking member 122 is detachably connected to the picking base 121 . In this way, when the first pick-up piece 122 is damaged or fails, the first pick-up piece 122 can be easily replaced, avoiding delays in production time, which is conducive to improving work efficiency. At the same time, by changing the type of the first pick-up piece 122, it can be compatible with products of different specifications The appearance defect detection work of 200 is conducive to improving the compatibility and use quality of the product appearance defect detection device 100 .
  • the pick-up base 121 is rotatably connected to the lifting mechanism 130 , that is, the pick-up base 121 is rotatable relative to the lift structure 130 .
  • the detection mechanism 150 detects the product 200 on the first pick-up member 122
  • the rotation of the first pick-up member 122 can be driven by the rotation of the pick-up seat 121, so the range of the detection angle can be increased, and the detection mechanism 150 can further be improved. Work efficiency and detection effect.
  • the pick-up seat 121 can rotate around an axis parallel to the straight line S2 .
  • this axis is referred to as the first axis in the following embodiments, denoted by D1 .
  • the first axis D 1 passes through the center of the pick-up base 121 , that is, the pick-up base 121 can rotate around an axis that passes through its center and is parallel to the direction S 2 .
  • the detection mechanism 150 can detect that the product 200 is facing the surface of the detection mechanism 150 (for example, the third surface of the product 200 ) of one or more angles.
  • the detection mechanism 150 can respectively detect each other from the third surface in the circumferential direction around the first axis D1 . At least one of multiple surfaces that intersect and are continuous.
  • the angle range in which the pick-up base 121 rotates around the first axis D1 can be determined according to the detection range of the detection mechanism 150 when the pick-up base 121 rotates around the first axis D1 .
  • the product 200 is a cuboid or a cube
  • the pick-up base 121 is in the initial position, the third surface of the product 200 faces the detection mechanism 150, and the pick-up base 121 in this state can be rotated around the first axis D1 .
  • the angle is set to 0.
  • the detection mechanism 150 needs to detect the third surface of the product and the second surface connected to the third surface in the circumferential direction of the rotation around the first axis D1 , then the pick-up base 121
  • the angle of rotation around the first axis D1 can range from 0° to 90°, wherein when the angle of rotation of the pick base 121 around the first axis D1 is 90°, the second surface of the product 200 faces the detection mechanism 150 .
  • the pick-up seat 121 can pause for a preset time at one or more first detection angles, so that the detection mechanism 150 can detect the product 200 at the one or more first detection angles.
  • Appearance inspection is carried out under the first inspection angle. For example, still taking the product 200 as a cuboid or a cube as an example, the pick-up seat 121 can keep the preset time still when the rotation angle is 90° during the process of rotating the pick-up base 121 around the first axis D1 , so that the detection mechanism 150 can detect the product 200.
  • the second surface is detected.
  • the above is only a specific example provided by the present application.
  • the detection range of the detection mechanism 150 when the pick-up base 121 rotates around the first axis D1 is different.
  • the pick-up The rotation angle ranges of the seat 121 around the first axis D1 are different.
  • the angle range in which the pick-up base 121 rotates around the first axis D1 can be determined according to actual requirements, which is not specifically limited in this embodiment of the present application.
  • the first pick-up member 122 since the first pick-up member 122 is connected to the pick-up seat 121, when the pick-up seat 121 rotates around the first axis D1, the first pick-up member 122 also rotates around the first axis D1 . Therefore, the foregoing description of the rotation of the pick-up base 121 around the first axis D1 can also be replaced by the rotation of the first pick-up member 122 around the first axis D1 .
  • the first pick-up member 122 may also be rotatably connected to the pick-up seat 121 .
  • the rotation of the first picker 122 can increase the detection angle and detection position, further improving the detection effect of the product 200 .
  • the first pick-up member 122 can rotate around an axis parallel to the straight line S1 .
  • this axis is referred to as a second axis in the following embodiments, denoted by D2 .
  • the second axis D 2 passes through the center of the first pick-up member 122 , that is, the first pick-up member 122 can rotate around an axis passing through its center and parallel to the direction S 1 .
  • the detection mechanism 150 can detect One or more angles to the surface of the product 200 facing the detection mechanism 150 (ie, the third surface).
  • the detection mechanism 150 can detect the In other words, the detection mechanism 150 can detect at least one surface among the multiple surfaces surrounding the first surface.
  • the angular range of the rotation of the first pickup 122 around the second axis D2 can be determined according to the detection range of the detection mechanism 150 when the first pickup 122 rotates around the second axis D2 .
  • the product 200 is a cuboid or a cube
  • the first pick-up member 122 when the first pick-up member 122 is in the initial position, the third surface of the product 200 is facing the detection mechanism 150, and the first pick-up member 122 in this state can be rotated around the second axis
  • the angle of rotation of D 2 is set to 0°.
  • the detection mechanism 150 needs to detect the third surface of the product and at least one surface connected to the third surface in the circumferential direction of rotation around the second axis D2 , then the first The rotation angle of a picker 122 around the second axis D2 may range from 0° to 360°.
  • the fourth surface connected to the third surface of the product 200 faces the detection mechanism 150; when the first pick-up member 122 rotates around the second axis When D2 rotates at an angle of 180°, the fifth surface connected to the fourth surface of the product 200 faces the detection mechanism 150; when the first picker 122 rotates at an angle of 270° around the second axis D2 , the product 200 The sixth surface connected to the fifth surface faces the detection mechanism 150 ; when the first picker 122 rotates 360° around the second axis D 2 , the third surface of the product 200 faces the detection mechanism 150 again.
  • the surface facing the detection mechanism 150 when the first picker 122 is in the initial state can be defined as the third surface.
  • the surfaces that are directly or indirectly connected to the third surface are sequentially defined as the fourth surface, the fifth surface and the sixth surface, wherein the third surface is opposite to the fifth surface, and the third surface
  • the fourth surface is set opposite to the sixth surface.
  • a surface in contact with the first pickup 122 is defined as a first surface, and a surface opposite to the first surface is defined as a second surface.
  • the first picker 122 can rotate in the same direction around the second axis D2 , for example, the first picker 122 can rotate clockwise around the second axis D2 , or counterclockwise around the second axis D2 .
  • the third surface, the fourth surface, the fifth surface and the sixth surface face the detection mechanism 150 sequentially, or the third surface and the sixth surface , the fifth surface, and the fourth surface face the detection mechanism 150 in turn.
  • the range of the angle of rotation of the first pick-up member 122 around the second axis D2 can be [0, a] , where a is greater than 0° and less than or equal to 360°, for example, a can be 30°, 60°, 90°, 120°, 150°, 180°, 210°, 240°, 270°, 300°, 330°, 360° etc.
  • the first picker 122 can rotate in two opposite directions around the second axis D2 , for example, the first picker 122 can rotate clockwise around the second axis D2 , or can rotate around the second axis D2 Anticlockwise rotation.
  • the sixth surface faces the detection mechanism 150 behind the third surface;
  • the first pick-up member 122 rotates counterclockwise around the second axis D2 ,
  • the fourth surface faces the detection mechanism 150 behind the third surface.
  • the range of the angle of rotation of the first pick-up member 122 around the second axis D2 can be [-b, c ], where b is greater than or equal to 0° and less than or equal to 180, c is greater than or equal to 0° and less than or equal to 180°, and b and c are not 0° at the same time.
  • b or c can be 30°, 60°, 90°, 120°, 150°, 180°, etc.
  • clockwise and counterclockwise involved in the above embodiments are based on the direction from the side of the product 200 away from the first picker 122 to the side where the product 200 is picked up by the first picker 122 Defined. Assuming that the product 200 is a cuboid or cube, the direction is the direction from the second surface to the first surface.
  • the detection mechanism 150 can detect the product 200 at one or more third detection angles. Perform appearance inspection under multiple third inspection angles.
  • the process of the first pick-up member 122 rotating around the second axis D2 can be performed at a rotation angle of When it is 0°, 90°, 180°, 270°, keep the preset time still, so that the detection mechanism 150 can detect the third surface, the fourth surface, the fifth surface, and the sixth surface of the product 200 respectively.
  • the above is only a specific example provided by the present application.
  • the detection range of the detection mechanism 150 when the first picker 122 rotates around the second axis D2 is different.
  • the angle ranges in which the first pick-up member 122 rotates around the second axis D2 are different. In practical applications, the angle range in which the first pick-up member 122 rotates around the second axis D2 can be determined according to actual requirements, which is not specifically limited in this embodiment of the present application.
  • the rotation of the pick-up base 121 around the first axis D1 and the rotation of the first pick-up member 122 around the second axis D2 can drive the product 200 to rotate around the first axis D1 and around the second axis.
  • the rotation of D 2 is convenient for the inspection mechanism 150 to perform appearance inspection on one or more surfaces of the product 200 .
  • the pick-up base 121 can be fixed relative to the lifting mechanism 130, and the first pick-up member 122 can rotate around the first axis D1 parallel to the straight line S2 relative to the pick-up base 121, and can rotate around the first axis D1 parallel to the straight line S2.
  • the second axis D2 of S1 rotates.
  • the first pick-up member 122 is connected to the pick-up seat 121 through a universal joint (such as a spherical cage type universal joint), and this solution can also drive the product 200 to rotate around the first axis D1 and around the second axis D2 , which is convenient for detection Mechanism 150 performs visual inspection of one or more faces of product 200 .
  • the first pick-up member 122 can rotate around an axis parallel to the straight line S2 .
  • this axis refer to this axis as the fifth axis, as shown in FIG. 3, represented by D 3 .
  • the fifth axis D3 passes through the connection area between the first pick-up piece 122 and the pick-up seat 121, that is to say, the first pick-up piece 122 can also pass through the first pick-up piece 122 and the pick-up seat 121. Pick up the connection area between the seats 121 and rotate the axis parallel to the direction of S2.
  • the detection mechanism 150 can detect One or more angles to the surface of the product 200 facing the detection mechanism 150 (ie, the third surface).
  • the detection mechanism 150 can detect the rotation from the third pick-up member 122 in the circumferential direction around the fifth axis D3
  • the surface is at least one of a plurality of surfaces that intersect each other and are continuous.
  • the process of the first pick-up member 122 rotating around the fifth axis D3 is similar to the process of the pick-up base 121 rotating around the first axis D1 , so the rotation process of the first pick-up member 122 around the fifth axis D3
  • the first pick-up member 122 resting at one or more fixed angles for a preset time when it rotates around the fifth axis D3 , etc. please refer to the relevant description above about the rotation of the pick-up base 121 around the first axis D1 for brevity. , which will not be repeated here.
  • the pick-up seat 121 is rotatable around the first axis D1
  • the first pick-up member 122 is rotatable around the fifth axis D3 .
  • the pick-up seat 121 rotates around the first axis D1 , and may be replaced by the first pick-up member 122 rotating around the first axis D1 .
  • the first axis D 1 and the fifth axis D 3 are parallel to each other and parallel to the straight line S 2 . Therefore, in the embodiment of the present application, the fifth axis D3 can be regarded as an example of the first axis D1. That is to say, the first axis D 1 may pass through the center of the pick-up seat 121 , or may pass through the connection area between the first pick-up member 122 and the pick-up seat 121 , which is not limited in this embodiment of the present application.
  • the way the first picker 122 picks up the product 200 may be suction, clamping, lifting, magnetic attraction or other picking ways.
  • the first picker 122 may be a vacuum chuck.
  • the suction and discharge of the vacuum chuck can achieve the effect of picking up and releasing the product 200.
  • This method is conducive to avoiding secondary damage to the product 200 and improving the rate of yield.
  • the operation is simple and the cost is low, which is beneficial to improving economic benefits.
  • This embodiment only provides a specific implementation manner of the first pick-up member 122, but it is not limited thereto.
  • FIG. 1 and FIG. 3 there are more than two first pick-up parts 122 . More than two first picking members 122 are arranged at intervals on the picking seat 121 . Exemplarily, the two or more first pick-up members 122 are arranged at intervals along the direction indicated by the straight line S2 on the pick-up seat 121 . In this way, more than two first pickers 122 working at the same time can perform batch appearance defect inspection on more than two products 200 at the same time, which is beneficial to greatly improve production efficiency.
  • more than two first pickers 122 can pick up and release the products 200 in batches at the same time, or can work independently, and one or several of them can pick and place the products 200 . Illustrating, take four first pick-up pieces 122 arranged at intervals on the pick-up seat 121 as shown in FIG. Product 200. Alternatively, after the inspection of the products 200 picked up by some of the first pickers 122 among the four first pickers 122 is completed, another part of the first pickers 122 picks up the products 200 for appearance inspection. It can be understood that the workflow of more than two first pickers 122 in the above example is only for illustration, and the present application is not limited thereto.
  • the inspection mechanism 150 may use visual inspection, ultrasonic non-destructive inspection, eddy current inspection, radiographic inspection or other inspection methods to detect appearance defects of the product 200 .
  • the detection mechanism 150 may include a detection seat 151 and a camera assembly 152, the detection seat 151 is used to support the camera assembly 152, and the camera assembly 152 is used to take pictures of the product 200 to be inspected,
  • the images obtained by the camera component 152 can be used to inspect the appearance of the product 200 .
  • it is beneficial to realize the automatic detection of machine vision on the appearance of product 200 including cracks, chipping, deformation, scratches, stains, burrs, and pitting, and it can also be visually detected by artificial intelligence. It is beneficial to improve the identification and detection efficiency of defects.
  • the detection mechanism 150 can meet the detection of fast appearance defects of different products 200. By canceling the image, it can automatically train and achieve the function of accurate training, which is beneficial to shorten the engineer's time. Debugging time is reduced, and the quality of use of the detection mechanism 150 is improved.
  • the camera assembly 152 is movably connected with the detection seat 151 .
  • the camera assembly 152 can move along the width direction of the pick-up mechanism 120 relative to the detection seat 151 , for example, along the direction of the straight line S3 shown in FIG. 4 . That is, the camera assembly 150 may move away from or approach the product 200 being inspected. In this way, the distance between the camera component 152 and the inspected product 200 can be adjusted, so that the camera component 152 can obtain a clear image, which is beneficial for subsequent analysis of appearance defects.
  • the camera assembly 152 can also move along the length direction of the pick-up mechanism 120 relative to the detection seat 151 , for example, along the direction of the straight line S2 shown in FIG. 4 . That is, the camera assembly 152 can move left and right relative to the product 200 . Taking the third surface of the product 200 facing the detection mechanism 150 as an example, the camera assembly 152 can move along the direction of the straight line S2 in a plane parallel to the third surface. In this way, if the camera assembly 152 only photographs a local area of a certain surface facing the detection mechanism 150 on the inspected product 200 at a time, by controlling the camera assembly 152 to move along the direction of the straight line S2 , the camera assembly 152 can be sequentially photographed on the surface. a plurality of partial regions, thereby obtaining a plurality of appearance images corresponding to the surface, wherein each appearance image in the plurality of appearance images corresponds to a partial region of the surface.
  • the at least two camera assemblies 152 are arranged at intervals on the detection base 151 .
  • the at least two camera assemblies 152 are arranged at intervals along the direction indicated by the straight line S 2 on the detection seat 151 . In this way, the at least two camera components 152 can work at the same time, so that batch appearance defect detection can be performed on more than two products 200 at the same time, which is beneficial to greatly improving production efficiency.
  • the number of camera assemblies 152 matches the number of first pickers 122 , for example, the number of camera assemblies 152 is equal to the number of first pickers 122 included in a production system. In this way, each camera assembly 152 can take images of corresponding products 200 respectively, and multiple camera assemblies 152 carry out appearance inspection to the products 200 (that is, a plurality of products 200) picked up by a plurality of first pickers 122 at the same time, and the detection efficiency is improved. be greatly enhanced.
  • the focal length of camera assembly 152 is a fixed value.
  • the camera assembly 152 includes a fixed focus lens. In this way, during imaging, the position of the product to be inspected 200 and the position of the camera assembly 152 are relatively fixed, as long as the product to be inspected 200 and the camera assembly 152 are moved to their respective preset positions, a clear image can be obtained.
  • the focal length of camera assembly 152 may vary.
  • the camera assembly 152 includes a zoom lens. In this way, during imaging, clear imaging can be obtained by adjusting the distance between the product 200 to be inspected and the camera assembly 152 .
  • the detection seat 151 may include a first servo module 1511 and a second servo module 1512 .
  • the camera assembly 152 is drivingly connected to the first servo module 1511 through the second servo module 1512, and the first servo module 1511 and the second servo module 1512 respectively drive the camera assembly 152 to move along the length direction and the width direction of the pick-up mechanism 120, That is, the camera assembly 152 is driven to move along the direction of the straight line S2 shown in FIG. 4 , and to move along the direction of the straight line S3 shown in FIG. 4 .
  • the camera assembly 152 can move left and right and forward and backward relative to the product 200 to be detected, so that the detection angle of the product 200 can be adjusted, which is beneficial Improve visual inspection effect and accuracy.
  • the first servo module 1511 and the second servo module 1512 in the detection seat 151 can also be replaced by other hydraulic drive devices and pneumatic devices to realize the displacement of the camera assembly 152 in the plane.
  • the left and right movement of the camera assembly 152 relative to the inspected product 200 is realized by controlling the camera assembly 152 to move along the direction of the straight line S2 shown in FIG. 4 .
  • the pick-up mechanism 120 it is also possible to control the pick-up mechanism 120 to move along the direction of the straight line S2 shown in FIG.
  • the detection angle of 200 can be adjusted.
  • the pick-up mechanism 120 can drive the inspected product 200 to move along the length direction of the pick-up mechanism 120 , for example, along the direction of the straight line S2 shown in FIG. 4 . That is, during the inspection process, the product 200 can move left and right relative to the camera assembly 152 .
  • the camera assembly 152 can be Step 152 sequentially photographs multiple local areas of the surface, so as to obtain multiple appearance images corresponding to the surface, wherein each appearance image in the multiple appearance images corresponds to a local area of the surface.
  • the detection mechanism 150 further includes a light source 153 , and the light source 153 is spaced from the camera assembly 152 .
  • the supplementary light of the light source 153 is beneficial to improve the imaging quality of the camera, thereby improving the detection quality and overall detection efficiency of different products 200 .
  • the type of the light source 153 may be a linear light source, a ring light source, a four-sided light source, an original top light source, a surface light source, a point light source or other supplementary light devices, which is not limited in this embodiment of the present application.
  • the light source 153 may include a coaxial light source and a bar-shaped light source.
  • the detection capability can be satisfied by fine-tuning the angle, light intensity, color temperature and other parameters of the light source 153, and at the same time, it is beneficial to improve the compatibility of the detection mechanism 150 and the detection effect on the appearance defects of the product 200.
  • the number of light sources 153 matches the number of camera assemblies 152 , for example, the number of light sources 153 is equal to the number of camera assemblies 152 .
  • each camera assembly 152 corresponds to an independent light source 153, which is beneficial for each camera assembly 152 to work independently, so as to adapt to the combined allocation of multiple camera assemblies 152 in the detection process.
  • the product appearance defect detection device 100 may further include a transfer mechanism 160 .
  • the handover mechanism 160 and the detection mechanism 150 are arranged at intervals along the width direction of the pick-up mechanism 120 , and the handover mechanism 160 is used to drive the product 200 to rotate so as to change the detection angle of the product 200 by the detection mechanism 150 .
  • the transfer mechanism 160 picks up the product 200 from the pick-up mechanism 120, and then drives the product 200 to rotate, so that the angle of the product 200 relative to the camera assembly 152 changes, thereby realizing
  • the detection mechanism 150 detects appearance defects at other angles and sides of the product 200, effectively improving detection efficiency and accuracy.
  • the handover mechanism 160 may include a second picker 161 , a handover seat 162 and a rotating seat 163 .
  • the second pick-up piece 161 is arranged on the transfer seat 162, and the second pick-up piece 161 is used for picking up and releasing the product 200, more specifically, the second pick-up piece 161 is used for connecting the second pick-up piece 161 with the first pick-up piece 122. Pass product 200 between.
  • the transfer seat 162 is rotatably connected with the rotation seat 163. As shown in FIG. 6, the transfer seat 162 can rotate on the rotation seat 163 around an axis parallel to the straight line S2 .
  • the following embodiments refer to this axis as the third axis , represented by Z1 .
  • the transfer seat 162 rotates relative to the rotating seat 163 , so as to realize the rotation of the product 200 , and then make the detection mechanism 150 detect other angles of the product 200 .
  • the second pick-up member 161 can be in contact with the product 200.
  • the seventh surface is in contact with the first surface, wherein the seventh surface is a surface different from the first surface, for example, the seventh surface can be a surface intersecting with the first surface, or the seventh surface can also be a surface opposite to the first surface s surface.
  • the third axis Z 1 passes through the center of the transfer seat 162 , that is, the transfer seat 162 can rotate around an axis that passes through its center and is parallel to the direction S 2 .
  • the camera assembly 152 can detect other angles of the surface of the product 200 facing the camera assembly 152 (eg, the third surface of the product 200 ).
  • the joint seat 162 rotates around the third axis Z1 at a relatively large angle
  • the camera assembly 152 can detect at least one of the multiple surfaces that intersect each other and are continuous from the third surface in the circumferential direction around the third axis Z1 one face. In this way, when the detection mechanism 150 detects the product 200 on the second picker 161 , the rotation of the transfer seat 162 can increase the detection angle range, thereby improving the working efficiency and detection effect of the detection mechanism 150 .
  • the angle range in which the transfer seat 162 rotates around the third axis Z1 can be determined according to the detection range of the detection mechanism 150 when the transfer seat 162 rotates around the third axis Z1 .
  • the product 200 is a cuboid or a cube
  • the third surface of the product 200 is facing the detection mechanism 150, and the first surface of the product 200 is in contact with the first pick-up member 122 .
  • the delivery mechanism 160 picks up the product 200 from the pick-up mechanism 120, and the second surface of the product 200 contacts the second pick-up piece 161, and the second surface is in contact with the second pick-up piece 161.
  • the rotation angle of the delivery seat 162 around the third axis Z1 is set to zero.
  • the detection mechanism 150 needs to detect at least the first surface of the product 200 (that is, the surface that is not detected when the product 200 is picked up by the first picker 122), then the transfer seat
  • the angle of rotation of 162 around the third axis Z1 can range from 0° to 90°, wherein when the angle of rotation of the transfer seat 162 around the third axis Z1 is 90°, the first surface of the product 200 faces the detection mechanism 150 .
  • the process of the transfer seat 162 rotating around the third axis Z1 can be kept still for a preset time when the rotation angle is 90°, so that the detection mechanism 150 can check the product 200 for the first time. A surface is tested.
  • the above is only a specific example provided by the present application.
  • the detection range of the detection mechanism 150 when the transfer seat 162 rotates around the third axis Z1 is different.
  • the transfer The rotation angle ranges of the seat 162 around the third axis Z1 are different.
  • the angle range in which the transfer seat 162 rotates around the third axis Z1 can be determined according to actual needs, which is not specifically limited in this embodiment of the present application.
  • the second pick-up member 161 since the second pick-up member 161 is connected to the transfer seat 162, when the transfer seat 162 rotates around the third axis Z1 , the second pick-up member 161 also rotates around the third axis Z1 turn. Therefore, the foregoing description of the transfer seat 162 rotating around the third axis Z1 can also be replaced by the second picker 161 rotating around the third axis Z1 .
  • the angular range of the pick-up seat 121 rotating around the first axis D1 and the angle range of the transfer seat 162 around the third axis Z1 can at least make the surface of the product 200 in contact with the first pick-up part 122 and the contact surface with the first pick-up part 122
  • the contacting surface of the second pickup 161 is detected by the detection mechanism 150 .
  • the angular range of the pick-up base 121 rotating around the first axis D1 and the angle range of the transfer base 162 around the third axis Z1 can make the product 200 rotate in the circumferential direction perpendicular to the direction indicated by the straight line S2 . Each surface is detected by the detection mechanism 150 .
  • the angle range in which the pick-up seat 121 rotates around the first axis D1 at least enables the first surface in contact with the first pick-up member 122 to be detected the angle range in which the pick-up seat 121 rotates around the first axis D1 at least enables the first surface in contact with the first pick-up member 122 to be detected.
  • the rotation angle range of the transfer seat 162 around the third axis Z1 enables at least the second surface in contact with the second pick-up member 161 to be detected.
  • the second pick-up member 161 may also be rotatably connected to the connecting seat 162 .
  • the detection angle and detection position can be increased to further improve the detection effect of the product 200 .
  • the second pick-up member 161 can rotate around an axis parallel to the straight line S 1 , for convenience of description, this axis is referred to as a fourth axis in the following embodiments, denoted by Z 2 .
  • the fourth axis Z 2 passes through the center of the second pick-up member 161 , that is, the second pick-up member 161 can rotate around an axis passing through its center and parallel to the direction S 1 .
  • the detection mechanism 150 can detect One or more angles to the surface of the product 200 facing the detection mechanism 150 (eg, the third surface, the fourth surface, the fifth surface, or the sixth surface).
  • the detection mechanism 150 can respectively detect at least one surface in the circumferential direction around the fourth axis Z2 , In other words, the detection mechanism 150 can detect at least one surface among the multiple surfaces surrounding the second surface.
  • the angular range of rotation of the second pick-up member 161 around the fourth axis Z2 can be determined according to the detection range of the detection mechanism 150 when the second pick-up member 161 rotates around the fourth axis Z2 .
  • the product 200 is a cuboid or a cube
  • the second pick-up piece 161 picks up the product 200 from the first pick-up piece 122
  • the third surface of the product 200 is facing the detection mechanism 150.
  • the rotation angle of the second picker 161 around the fourth axis Z2 is set to 0°.
  • the detection mechanism 150 can detect the third surface of the product and at least one surface connected to the third surface in the circumferential direction of rotation around the fourth axis Z2 , then the first The rotation angle of the second picker 161 around the fourth axis Z 2 may range from 0° to 360°.
  • the fourth surface connected to the third surface of the product 200 faces the detection mechanism 150; when the second pick-up member 161 rotates around the fourth axis When Z 2 rotates at an angle of 180°, the fifth surface connected to the fourth surface of the product 200 faces the detection mechanism 150; when the second picker 161 rotates at an angle of 270° around the fourth axis Z 2 , the product 200 rotates at an angle of 270°.
  • the sixth surface connected to the fifth surface faces the detection mechanism 150 ; when the second picker 161 rotates 360° around the fourth axis Z 2 , the third surface of the product 200 faces the detection mechanism 150 again.
  • the second picker 161 can rotate in the same direction around the fourth axis Z2 , for example, the second picker 161 can rotate clockwise around the fourth axis Z2 , or counterclockwise around the fourth axis Z2 .
  • the third surface, the fourth surface, the fifth surface and the sixth surface face the detection mechanism 150 sequentially, or the third surface and the sixth surface , the fifth surface, and the fourth surface face the detection mechanism 150 in turn.
  • the range of the angle of rotation of the second pick-up member 161 around the fourth axis Z2 can be [0, a] , where a is greater than 0° and less than or equal to 360°, for example, a can be 30°, 60°, 90°, 120°, 150°, 180°, 210°, 240°, 270°, 300°, 330°, 360° etc.
  • the second picker 161 can rotate in two opposite directions around the fourth axis Z2 , for example, the second picker 161 can rotate clockwise around the fourth axis Z2 , or can rotate around the fourth axis Z2 Anticlockwise rotation.
  • the sixth surface faces the detection mechanism 150 behind the third surface
  • the second pick-up member 161 rotates counterclockwise around the fourth axis Z2
  • the fourth surface faces the detection mechanism 150 behind the third surface.
  • the range of the angle of rotation of the second pick-up member 161 around the fourth axis Z2 can be [-b, c ], where b is greater than or equal to 0° and less than or equal to 180, c is greater than or equal to 0° and less than or equal to 180°, and b and c are not 0° at the same time.
  • b or c can be 30°, 60°, 90°, 120°, 150°, 180°, etc.
  • clockwise and counterclockwise involved in the above embodiments are based on the direction from the side of the product 200 away from the second picker 161 to the side where the product 200 is picked up by the second picker 161 Defined. Assuming that the product 200 is a cuboid or a cube, the direction is the direction from the first surface to the second surface.
  • the detection mechanism 150 can detect the product 200 at one or more fourth detection angles. Appearance inspection is performed under multiple fourth inspection angles.
  • the process of the second pick-up member 161 rotating around the fourth axis Z2 can be performed at a rotation angle of When it is 0°, 90°, 180°, 270°, keep the preset time still, so that the detection mechanism 150 can detect the third surface, the fourth surface, the fifth surface, and the sixth surface of the product 200 respectively.
  • the above is only a specific example provided by the present application.
  • the detection range of the detection mechanism 150 when the second picker 161 rotates around the fourth axis Z2 is different, and accordingly , the angle ranges in which the second picker 161 rotates around the fourth axis Z2 are different.
  • the angle range in which the second pick-up member 161 rotates around the fourth axis Z 2 may be determined according to actual requirements, which is not specifically limited in this embodiment of the present application.
  • the angular range of rotation of the first picker 122 around the second axis D2 and the angular range of rotation of the second picker 161 around the fourth axis Z2 can at least enable the product 200 to rotate around the direction indicated by the straight line S1.
  • Each surface in the circumferential direction of is detected by the detection mechanism 150 .
  • the set of all the surfaces of the product 200 in the circumferential direction perpendicular to the direction indicated by the straight line S1 is referred to as the third surface set for short.
  • the third surface set includes a third surface, a fourth surface, a fifth surface and a sixth surface that intersect continuously. Then the following situations can exist:
  • the angle range in which the first pick-up member 122 rotates around the second axis D2 can make a surface where the third surface is concentrated (for example, any one of the third surface, the fourth surface, the fifth surface and the sixth surface) be selected.
  • the angle range that the second pick-up piece 161 rotates around the fourth axis Z2 can make the three surfaces that the third surface concentrates (other three surfaces except the aforementioned surface that has been detected when the first pick-up piece 122 picks up) is detected.
  • the angle range in which the first picker 122 rotates around the second axis D2 can enable the detection of two surfaces where the third surface is concentrated (for example, two intersecting surfaces, or two opposite surfaces), and the second picker 161
  • the angle range of the rotation around the fourth axis Z 2 enables the other two surfaces where the third surface is concentrated (the other two surfaces except the aforementioned surface that has been detected when the first picker 122 picks up) to be detected.
  • the angle range of the first pick-up member 122 rotating around the second axis D2 can make the third surface concentrate on three surfaces (such as any three surfaces in the third surface, the fourth surface, the fifth surface and the sixth surface) ) is detected, and the angle range that the second pick-up piece 161 rotates around the fourth axis Z2 can make a surface where the third surface is concentrated (the remaining surface except the aforementioned surface that has been detected when the first pick-up piece 122 picks up) is detected.
  • the angle range in which the first pick-up member 122 rotates around the second axis D2 can enable all the surfaces where the third surface is concentrated to be detected, and the second pick-up member 161 does not rotate around the fourth axis Z2 or the second pick-up member 161 rotates around the second axis Z2.
  • the angular range of the four-axis Z2 rotation enables at least one surface of the third surface concentration to be repeatedly detected;
  • the angle range in which the second picker 161 rotates around the fourth axis Z2 can enable all the surfaces where the third surface is concentrated to be detected, and the first picker 122 does not rotate around the second axis D2 or the first picker 122 rotates around the second axis D2.
  • the angular range of rotation of the second axis D2 enables at least one surface of the third surface set to be repeatedly detected.
  • the second pick-up member 161 can also rotate around an axis parallel to the straight line S2 .
  • this axis refer to this axis as the sixth axis, represented by Z3.
  • the sixth axis Z3 passes through the connection area between the second pick-up member 161 and the transfer seat 162, that is to say, the second pick-up member 161 can also pass through the second pick-up member 161 and the transfer seat 162.
  • the camera assembly 152 can detect One or more angles to the surface of product 200 facing camera assembly 152 .
  • the camera assembly 152 can respectively detect a plurality of surfaces in the circumferential direction around the sixth axis Z3 at least one face in .
  • the rotation process of the second pick-up member 161 around the sixth axis Z3 is similar to the process of the rotation of the transfer seat 162 around the third axis Z1 .
  • the second picker 161 resting at one or more fixed angles for a preset time when it rotates around the sixth axis Z3, etc. please refer to the relevant description above about the rotation of the transfer seat 162 around the third axis Z1 for brevity. , which will not be repeated here.
  • the transfer seat 162 is rotatable around the third axis Z1
  • the second picker 161 is rotatable around the sixth axis Z3 .
  • the transfer seat 162 rotates around the third axis Z1 , and may be replaced by the second picker 161 rotating around the third axis Z1 .
  • the third axis Z 1 and the sixth axis Z 3 are parallel to each other and parallel to the straight line S 1 . Therefore, in the embodiment of the present application, the sixth axis Z3 can be regarded as an example of the third axis Z1 . That is to say, the third axis Z 1 may pass through the center of the transfer seat 162 , or pass through the connection area between the second pick-up member 161 and the transfer seat 162 , which is not limited in this embodiment of the present application.
  • the second pick-up member 161 is detachably connected to the transfer base 162 . In this way, when the second pick-up piece 161 is damaged or fails, the second pick-up piece 161 can be easily replaced, avoiding delays in production time, and is conducive to improving work efficiency. At the same time, by changing the type of the second pick-up piece 161, it can be compatible with products of different specifications The appearance defect detection work of 200 is conducive to improving the compatibility and use quality of the product appearance defect detection device 100 .
  • the detection of multiple surfaces can be realized by the rotation of the first pick-up member 122 and/or the pick-up seat 121, but cannot Realize the detection of this first surface;
  • the detection of multiple surfaces can be realized by the rotation of the second pick-up member 161 and/or the transfer seat 162, but this cannot be realized. Detection of the second surface.
  • the detection mechanism 150 can detect the surface of the product 200 in contact with the first pick-up piece 122, as described in the first pick-up piece 161 mentioned above.
  • the surface, the surface on which the product is in contact with the second picker 161 can also be detected, such as the aforementioned second surface, which improves the working efficiency and detection effect of the detection mechanism 150 .
  • the way the second picker 161 picks up the product 200 may be suction, clamping, lifting, magnetic attraction or other picking ways.
  • the second picker 161 is a vacuum chuck.
  • the suction and discharge of the vacuum chuck can achieve the effect of picking up and releasing the product 200.
  • This method is conducive to avoiding secondary damage to the product 200 and improving the rate of yield.
  • the operation is simple and the cost is low, which is conducive to improving economic benefits.
  • This embodiment only provides a specific implementation manner of the second picker 161 , but it is not limited thereto.
  • the two or more second pick-up components 161 are arranged at intervals along the direction indicated by the straight line S 2 on the transfer seat 162 . In this way, more than two second pickers 161 work at the same time, and can perform batch appearance defect inspection on more than two products 200 at the same time, which is beneficial to greatly improving production efficiency.
  • more than two second pickers 161 can pick up and release the products 200 in batches at the same time, or can work independently, and one or several of them can pick and place the products 200 .
  • the number of the second picks 161 matches the number of the first picks 122 , for example, the number of the second picks 161 is equal to the number of the first picks 122 .
  • the second picker 161 is opposite to the first picker 122 along the direction indicated by the straight line S 1 .
  • the second pick-up piece 161 has the same structure as the first pick-up piece 122 .
  • the transfer seat 162 has the same structure as the pick-up seat 121 .
  • the transfer mechanism 160 further includes a servo lifting module 164 .
  • the servo lifting module 164 is drivingly connected with the rotating base 163 , and the servo lifting module 164 is used to drive the rotating base 163 to move along the height direction of the pick-up mechanism 120 , for example, along the direction of the straight line S1 shown in FIG. 5 .
  • the rotating base 163 can drive the lifting of the transfer seat 162 and the second pick-up piece 161.
  • the servo lifting module 164 can drive the first transfer seat 162 leaves the detection area for the detection mechanism 150 to detect the product 200 on the pick-up mechanism 120, which is beneficial to improve the compactness of the structure.
  • the lifting action of the servo lifting module 164 can drive the product 200 to move within the detection range of the camera assembly 152, adjust the detection effect of the camera assembly 152, and further improve the detection mechanism 150. detection efficiency.
  • the servo lifting module 164 can also be replaced by other hydraulic drive devices and pneumatic devices to realize the lifting of the rotating base 163 .
  • a product appearance defect detection device 100 provided by the embodiment of the present application has been described in detail above with reference to FIGS. 1 to 6 .
  • the working process of the device 100 can be roughly divided into two processes: a product picking process and a product detection process.
  • the picking mechanism 120 picks up the product 200 to be detected from the tray mechanism 110, and then moves it from the tray mechanism 110 to the detection area of the detection mechanism 150 .
  • the lifting mechanism 130 drives the product 200 to be inspected to move along the direction of the straight line S1
  • the traverse mechanism 140 drives the product 200 to be inspected to move along the direction of the straight line S2 .
  • the third axis Z 1 rotates parallel to the straight line S 2 .
  • the detection mechanism 150 can realize the detection of the product 200 perpendicular to The appearance inspection of at least two surfaces in the circumferential direction of the straight line S2 (including the surface of the product 200 in contact with the first pick-up piece 122 and the surface of the product 200 in contact with the second pick-up piece 161 .
  • the first pick-up member 122 can rotate around the second axis D2 parallel to the straight line S1
  • the second pick-up member 161 can rotate around the second axis D2 parallel to the straight line S1 .
  • the detection mechanism 150 can realize the appearance detection of the third surface set of the product 200 in the circumferential direction perpendicular to the straight line S1 .
  • the first pick-up piece 122 can be driven by the lifting mechanism 130 to move along the direction of the straight line S1 , and/or the second pick-up piece 161 can be driven by the servo lift module 164 to move along the straight line S 1 direction movement.
  • the product 200 to be inspected can be handed over between the first picker 122 and the second picker 161, and the product 200 to be inspected can also be driven to move within the detection range of the camera assembly 152, so that the inspection mechanism 150 can take pictures of the product 200 to be inspected. multiple local areas.
  • the camera assembly 152 can move along the direction of the straight line S3 relative to the inspection seat 151 , so that the distance between the camera assembly 152 and the product 200 to be inspected can be adjusted to obtain a clear image.
  • the camera assembly 152 can also move along the direction of the straight line S2 relative to the inspection seat 151, so that multiple local areas of the product 200 to be inspected can be photographed, so as to obtain images corresponding to the complete surface.
  • the pick-up mechanism 120, the lifting mechanism 130, the detection mechanism 150, etc. constitute a five-axis inspection system, in which there are three motion axes used to control the product 200 to be inspected, which are used to control the camera assembly 152 axes of motion include 2.
  • the five-axis inspection system can realize the relative movement between the product 200 to be inspected and the camera assembly 152 , so that the camera assembly 152 can complete inspection of each surface of the product 200 to be inspected.
  • the distribution of motion axes of the five-axis detection system may also have other implementation manners.
  • the product 200 to be inspected can move along the direction of the straight line S2 under the drive of the traverse mechanism 140 .
  • the movement of other components is the same as the corresponding content of the foregoing embodiments, and will not be repeated for brevity. In this way, the driving components for controlling the movement of the camera assembly 152 can be simplified, thereby making the structure of the device 100 more compact.
  • the difference from the distribution of the movement axes described in the aforementioned FIGS. It can move in the direction of the straight line S1 .
  • the product 200 to be inspected may not move along the direction of the straight line S1 .
  • shooting of multiple local areas can be achieved by moving the camera assembly 152 in the direction of the straight line S1 .
  • the movement of other components is the same as the corresponding content of the foregoing embodiments, and will not be repeated for brevity. In this way, the workflow for controlling the movement of the product to be inspected can be simplified.
  • the first pick-up member 122 can be configured to revolve parallel to the second direction (that is, the length direction of the pick-up mechanism 120, such as the straight line S2 shown in FIGS. 1 to 6 ).
  • the first axis Z1 in the indicated direction) and the second pick-up part 161 can be configured to rotate around the third axis Z1 parallel to the second direction, so that the inspection mechanism 150 is located perpendicular to the second axis Z1 to be inspected.
  • the at least two surfaces in the circumferential direction of the direction are detected, and the at least two surfaces include a first surface and a second surface, and the second direction is perpendicular to the first direction (that is, the width direction of the pickup mechanism 120, for example, as shown in FIGS. 1 to 6 ).
  • the first pick-up member 122 can also be configured to rotate around a second axis D2 parallel to the third direction (ie, the height direction of the pick-up mechanism 120, such as the direction indicated by the straight line S1 shown in FIGS. 1 to 6 ), And/or the second picker 161 can also be configured to rotate around the fourth axis Z2 parallel to the third direction, so that the detection mechanism 150 can detect at least one surface of the product 200 to be detected that is located in the circumferential direction perpendicular to the third direction. Detecting that the third direction is perpendicular to the first direction and perpendicular to the second direction.
  • At least one of the camera assembly 152 , the first picker 122 and the second picker 161 may be configured to move along the second direction, so that the inspection mechanism 150 inspects a partial area of the product 200 to be inspected facing the inspection mechanism 150 .
  • At least one of the camera assembly 152, the first picker 122 and the second picker 161 may be configured to move in a third direction such that the product to be inspected 200 is located within the inspection area.
  • the angular range of the rotation of the first picker 122 around the first axis D1 and the rotation angle range of the second picker 161 around the third axis Z1 can at least make the product 200 compatible with the first picker.
  • the contact surface of the part 122 and the contact surface of the product 200 with the second pick-up part 161 are detected by the detection mechanism 150 .
  • the angular range of the rotation of the first picker 122 around the first axis D1 and the rotation angle range of the second picker 161 around the third axis Z1 can make the product 200 rotate in a direction perpendicular to the direction indicated by the straight line S2. Each surface in the circumferential direction of is detected by the detection mechanism 150 .
  • the angle range of rotation of the first pick-up member 122 around the second axis D2 and/or the angle range of rotation of the second pick-up member 161 around the fourth axis Z2 can make the product 200 be located in a direction perpendicular to the third direction. At least one face in the circumferential direction is detected.
  • the angular range of rotation of the first picker 122 around the second axis D2 and the angular range of rotation of the second picker 161 around the fourth axis Z2 enable the product 200 to rotate in a direction perpendicular to the direction indicated by the straight line S1.
  • Each surface in the circumferential direction of is detected by the detection mechanism 150 .
  • the angle range in which the first pick-up member 122 rotates around the second axis D2 and the angle range in which the second pick-up member 161 rotates around the fourth axis Z2 At least one of , and the angular range of the first pick-up member 122 rotating around the first axis D1 and the angular range of the second pick-up member 161 rotating around the third axis Z1 can enable six surfaces of the product to be inspected 200 to be detected .
  • the cuboid or cube involved in the embodiment of the present application is not limited to a regular cuboid or cube, but also includes a structure in which the main body is a cuboid or cube.
  • the main body of a certain structure is in the shape of a cuboid, and protrusions, grooves or other structural features may be provided on a certain surface of the main body. Then, when the detection mechanism performs appearance inspection on the surface provided with protrusions, grooves or other structural features, it includes the appearance inspection of the protrusions, grooves or other structural features on the surface.
  • the main body of the mobile phone charger is generally in the shape of a cuboid, and a metal sheet protruding outward is arranged on one surface of the cuboid.
  • a metal sheet protruding outward is arranged on one surface of the cuboid.
  • the product appearance defect detection device 100 can also include a frame 180 and a protective cover 170, the protective cover 170 is set on the frame 180 to form a working chamber, the tray mechanism 110, the picking mechanism 120, The lifting mechanism 130, the traverse mechanism 140, and the handover mechanism 160 are all located in the working chamber. In this way, it is beneficial to improve the safety of the inspection work, and at the same time improve the overall quality of use of the product appearance defect inspection device 100 .
  • the protective cover 170 is provided with a protective door 171 , and the protective door 171 is openably disposed on the protective cover 170 .

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Abstract

A product appearance defect detection apparatus (100), comprising: a pick-up mechanism (120), a transfer mechanism (160) and a detection mechanism (150), a first pick-up member (122) of the pick-up mechanism (120) and a second pick-up member (161) of the transfer mechanism (160) being capable of transferring a product to be detected, and the detection mechanism (150) being used to detect the appearance of the product (200) to be detected. The first pick-up member (122) and the second pick-up member (161) are configured to rotate about an axis parallel to a second direction, so that the detection mechanism (150) detects at least two surfaces of the product (200) to be detected in a circumferential direction perpendicular to the second direction. The first pick-up member (122) and/or the second pick-up member (161) are configured to rotate about an axis parallel to a third direction, so that the detection mechanism (150) detects at least one surface of the product (200) to be detected in a circumferential direction perpendicular to the third direction. A camera assembly (152) of the detection mechanism (150) is movable along a first direction. At least one of the camera assembly (152), the first pick-up member (122) and the second pick-up member (161) is configured to move in the second direction or the third direction.

Description

产品外观缺陷检测装置Product appearance defect detection device
本申请要求于2022年01月07日提交中国专利局、申请号为202210012048.9、发明名称为“产品外观缺陷检测装置”;以及于2022年06月07日提交中国专利局、申请号为202210641022.0、发明名称为“产品外观缺陷检测装置”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application is required to be submitted to the China Patent Office on January 07, 2022, with the application number 202210012048.9, and the title of the invention is "Product Appearance Defect Detection Device"; The priority of the Chinese patent application entitled "Product Appearance Defect Detection Device", the entire content of which is incorporated in this application by reference.
技术领域technical field
本申请涉及自动化生产技术领域,特别是涉及一种产品外观缺陷检测装置。The present application relates to the technical field of automatic production, in particular to a product appearance defect detection device.
背景技术Background technique
随着科技的发展,人们对生活品质的要求不断提高,日常使用的产品如手机、耳机、手表、玩具、夹具、电子配件等需求量越来越大,在生产过程中为了保证产品品质,产品出货前需要进行严格的质检操作,对性能、外观等方面进行全面的检测。其中,外观检测是一项重要内容,产品外观的好坏在一定程度上影响着产品质量,也会影响消费者的购买欲望。常见的外观类缺陷有划痕、压伤、碰伤、尺寸偏差、污渍等,因此,生产厂商对产品的检测要求愈发严格。With the development of science and technology, people's requirements for the quality of life are constantly improving, and the demand for daily-use products such as mobile phones, earphones, watches, toys, fixtures, electronic accessories, etc. is increasing. In order to ensure product quality in the production process, products Strict quality inspection operations are required before shipment, and comprehensive inspections are performed on performance, appearance, and other aspects. Among them, appearance inspection is an important content. The quality of product appearance affects product quality to a certain extent, and also affects consumers' desire to buy. Common appearance defects include scratches, crushes, bruises, dimensional deviations, stains, etc. Therefore, manufacturers have increasingly stringent testing requirements for products.
传统技术中,是通过人工方式进行外观检测。然而人工肉眼检测的方式需占用大量劳动力,不仅费时费力,影响检测效率,还容易造成作业疲劳、导致误检和漏检,影响检测精度。因此人工检测外观缺陷的方式已经很难满足品质需求。In traditional technology, appearance inspection is performed manually. However, the method of manual naked eye detection requires a lot of labor, which is not only time-consuming and laborious, which affects the detection efficiency, but also easily causes work fatigue, leads to false detection and missed detection, and affects the detection accuracy. Therefore, it is difficult to meet the quality requirements by manually detecting appearance defects.
发明内容Contents of the invention
本申请提供一种产品外观缺陷检测装置,能够有效提高产品在生产过程中的外观检测效率和外观缺陷检测工序的稳定性。The present application provides a product appearance defect detection device, which can effectively improve the appearance detection efficiency of products in the production process and the stability of the appearance defect detection process.
第一方面,提供一种产品外观缺陷检测装置,包括:In the first aspect, a product appearance defect detection device is provided, including:
拾取机构,包括第一拾取件,所述第一拾取件用于拾取待检测产品至 检测区域,其中所述待检测产品的第一表面与所述第一拾取件相接触;The pick-up mechanism includes a first pick-up member, the first pick-up member is used to pick up the product to be detected to the detection area, wherein the first surface of the product to be detected is in contact with the first pick-up member;
交接机构,包括第二拾取件,所述第二拾取件用于在所述检测区域内从所述第一拾取件拾取所述待检测产品,其中所述待检测产品的第二表面与所述第二拾取件相接触;A handover mechanism, comprising a second picker for picking up the product to be inspected from the first picker within the inspection area, wherein the second surface of the product to be inspected is the same as the second surface of the product to be inspected the second pickup is in contact;
检测机构,所述检测机构在第一方向上与所述交接机构间隔设置,所述检测机构用于对所述待检测产品的外观进行检测;其中,A detection mechanism, the detection mechanism is arranged at a distance from the transfer mechanism in the first direction, and the detection mechanism is used to detect the appearance of the product to be detected; wherein,
所述第一拾取件被配置为绕平行于第二方向的第一轴线转动且所述第二拾取件被配置为绕平行于所述第二方向的第三轴线转动,以使得所述检测机构对所述待检测产品位于垂直于所述第二方向的周向上的至少两个面进行检测,所述至少两个面包括所述第一表面和所述第二表面,所述第二方向垂直于所述第一方向;The first pickup is configured to rotate around a first axis parallel to the second direction and the second pickup is configured to rotate around a third axis parallel to the second direction so that the detection mechanism Detecting at least two surfaces of the product to be detected located in a circumferential direction perpendicular to the second direction, the at least two surfaces include the first surface and the second surface, and the second direction is vertical in said first direction;
所述第一拾取件被配置为绕平行于第三方向的第二轴线转动,和/或所述第二拾取件被配置为绕平行于所述第三方向的第四轴线转动,以使得所述检测机构对所述待检测产品位于垂直于所述第三方向的周向上的至少一个面进行检测,所述第三方向垂直于所述第一方向且垂直于所述第二方向;The first pick-up member is configured to rotate about a second axis parallel to the third direction, and/or the second pick-up member is configured to rotate about a fourth axis parallel to the third direction, such that all The detection mechanism detects at least one surface of the product to be detected in the circumferential direction perpendicular to the third direction, and the third direction is perpendicular to the first direction and perpendicular to the second direction;
所述检测机构包括相机组件,所述相机组件被配置为沿所述第一方向运动,以靠近或远离所述待检测产品;The inspection mechanism includes a camera assembly configured to move in the first direction to approach or move away from the product to be inspected;
所述相机组件、所述第一拾取件和所述第二拾取件中的至少一个被配置为沿所述第二方向运动,以使得所述检测机构对所述待检测产品朝向所述检测机构的面的局部区域进行检测;At least one of the camera assembly, the first picker, and the second picker is configured to move in the second direction such that the inspection mechanism faces the product to be inspected toward the inspection mechanism The local area of the surface is detected;
所述相机组件、所述第一拾取件和所述第二拾取件中的至少一个被配置为沿所述第三方向运动,以使得所述待检测产品位于所述检测区域内。At least one of the camera assembly, the first picker, and the second picker is configured to move in the third direction such that the product to be inspected is located within the inspection area.
本申请的一个或多个实施例的细节在下面的附图和描述中提出。本申请的其它特征、目的和优点将从说明书、附图以及权利要求书变得明显。The details of one or more embodiments of the application are set forth in the accompanying drawings and the description below. Other features, objects and advantages of the present application will be apparent from the description, drawings and claims.
附图说明Description of drawings
构成本申请的一部分的附图用来提供对本申请的进一步理解,本申请的示意性实施例及其说明用于解释本申请,并不构成对本申请的不当限定。The drawings constituting a part of the application are used to provide further understanding of the application, and the schematic embodiments and descriptions of the application are used to explain the application, and do not constitute an improper limitation to the application.
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述 中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those skilled in the art, other drawings can also be obtained based on these drawings without creative effort.
图1为一实施例中所述的产品外观缺陷检测装置的结构示意图;Fig. 1 is a schematic structural view of a product appearance defect detection device described in an embodiment;
图2为一实施例中所述的托盘机构的结构示意图;Fig. 2 is a structural schematic diagram of the tray mechanism described in an embodiment;
图3为一实施例中所述的横移机构、升降机构及拾取机构的组合结构示意图;Fig. 3 is a schematic diagram of the combined structure of the traverse mechanism, the lifting mechanism and the pick-up mechanism described in one embodiment;
图4为一实施例中所述的检测机构的结构示意图;Fig. 4 is a schematic structural view of the detection mechanism described in an embodiment;
图5为一实施例中所述的交接机构的结构示意图;Fig. 5 is a structural schematic diagram of the transfer mechanism described in an embodiment;
图6为一实施例中所述的第二拾取件、交接座与旋转座的安装使用图;Fig. 6 is an installation and use diagram of the second pick-up piece, the transfer seat and the rotating seat described in an embodiment;
图7为一实施例中所述的产品外观缺陷检测的整体外观结构示意图。Fig. 7 is a schematic diagram of the overall appearance structure of the product appearance defect detection described in an embodiment.
附图标记说明:Explanation of reference signs:
100、产品外观缺陷检测装置;110、托盘机构;111、托盘;112、位移组件;120、拾取机构;121、拾取座;122、第一拾取件;130、升降机构;140、横移机构;150、检测机构;151、检测座;1511、第一伺服模组;1512、第二伺服模组;152、相机组件;153、光源;160、交接机构;161、第二拾取件;162、交接座;163、旋转座;164、伺服升降模组;170、防护罩;171、防护门;180、机架;200、产品。100. Product appearance defect detection device; 110. Tray mechanism; 111. Tray; 112. Displacement component; 120. Picking mechanism; 121. Picking seat; 122. First picking piece; 130. Lifting mechanism; 150. Detection mechanism; 151. Detection seat; 1511. First servo module; 1512. Second servo module; 152. Camera component; 153. Light source; Seat; 163, rotating seat; 164, servo lifting module; 170, protective cover; 171, protective door; 180, frame; 200, product.
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置 关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiments.
请参阅图1至图7,图1示出了本申请一实施例中所述的产品外观缺陷检测装置100的结构示意图;图2示出了本申请一实施例中所述的托盘机构110的结构示意图;图3示出了本申请一实施例中所述的横移机构140、升降机构130及拾取机构120的组合结构示意图;图4示出了本申请 一实施例中所述的检测机构150的结构示意图;图5示出了本申请一实施例中所述的交接机构160的结构示意图;图6示出了本申请一实施例中所述的第二拾取件161、交接座162与旋转座163的安装使用图;图7示出了本申请一实施例中所述的产品200外观缺陷检测的整体外观结构示意图。Please refer to Fig. 1 to Fig. 7, Fig. 1 has shown the structure diagram of the product appearance defect detection device 100 described in one embodiment of the present application; Fig. 2 has shown the pallet mechanism 110 described in one embodiment of the present application Schematic diagram of the structure; Figure 3 shows a schematic diagram of the combined structure of the traversing mechanism 140, the lifting mechanism 130 and the pick-up mechanism 120 described in one embodiment of the application; Figure 4 shows the detection mechanism described in one embodiment of the application 150; FIG. 5 shows a schematic structural view of the transfer mechanism 160 described in an embodiment of the present application; FIG. 6 shows a second pick-up member 161, the transfer seat 162 and The installation and use diagram of the rotating base 163; FIG. 7 shows a schematic diagram of the overall appearance structure of the appearance defect detection of the product 200 described in an embodiment of the present application.
本申请一实施例提供了一种产品外观缺陷检测装置100,包括:托盘机构110,拾取机构120,升降机构130,横移机构140及检测机构150。托盘机构110用于放置产品200;拾取机构120与托盘机构110间隔设置,拾取机构120用于拾取和释放产品200,具体地,拾取机构120用于从托盘机构110上拾取待检测的产品200以进行外观检测,并将检测完成的产品200放置于托盘机构110上。升降机构130与拾取机构120驱动连接,升降机构130可以驱使拾取机构120沿拾取机构120的高度方向(本申请实施例可以称为第三方向)运动,例如沿图1所示的直线S 1的方向运动。横移机构140与升降机构130驱动连接,横移机构140可以驱使升降机构130沿拾取机构120的长度方向(本申请实施例可以称为第二方向)运动,例如沿图1所示的直线S 2的方向运动。检测机构150用于对产品200外观进行检测。 An embodiment of the present application provides a product appearance defect detection device 100 , including: a tray mechanism 110 , a pick-up mechanism 120 , a lift mechanism 130 , a traverse mechanism 140 and a detection mechanism 150 . The tray mechanism 110 is used to place the product 200; the pick-up mechanism 120 is spaced apart from the tray mechanism 110, and the pick-up mechanism 120 is used to pick up and release the product 200, specifically, the pick-up mechanism 120 is used to pick up the product 200 to be detected from the tray mechanism 110 to Perform appearance inspection, and place the inspected product 200 on the tray mechanism 110 . The lifting mechanism 130 is drivingly connected with the pick-up mechanism 120, and the lift mechanism 130 can drive the pick-up mechanism 120 to move along the height direction of the pick-up mechanism 120 (the embodiment of the present application can be referred to as the third direction), for example, along the straight line S1 shown in FIG. direction movement. The traversing mechanism 140 is drivingly connected with the lifting mechanism 130, and the traversing mechanism 140 can drive the lifting mechanism 130 to move along the length direction of the picking mechanism 120 (the embodiment of the present application may be referred to as the second direction), for example, along the straight line S shown in FIG. 1 2 direction movement. The detection mechanism 150 is used to detect the appearance of the product 200 .
上述产品外观缺陷检测装置100,在工作过程中,首先,将待检测的产品200放入到托盘机构110内;然后,横移机构140和升降机构130驱使拾取机构120运动,使得拾取机构120从托盘机构110内拾取产品200;拾取后,横移机构140和升降机构130带动拾取机构120运动至检测机构150处,检测机构150对产品200的外观进行检测;获取到检测信息后,横移机构140和升降机构130带动拾取机构120运动至托盘机构110处,将检测完的产品200下料至托盘机构110上。如此产品外观缺陷检测装置100,能够实现人工上料或自动上料,然后进行对产品200的外观进行自动检测,有利于提高产品200外观缺陷的检测效率,减少误检和漏检情况的发生,提高检测精度,进而提高生产的稳定性。In the working process of the above-mentioned product appearance defect detection device 100, at first, the product 200 to be detected is put into the tray mechanism 110; The product 200 is picked up in the tray mechanism 110; after picking up, the traversing mechanism 140 and the lifting mechanism 130 drive the picking mechanism 120 to move to the detection mechanism 150, and the detection mechanism 150 detects the appearance of the product 200; after obtaining the detection information, the traversing mechanism 140 and the lifting mechanism 130 drive the pick-up mechanism 120 to move to the tray mechanism 110 , and unload the inspected product 200 onto the tray mechanism 110 . In this way, the product appearance defect detection device 100 can realize manual or automatic feeding, and then automatically detect the appearance of the product 200, which is conducive to improving the detection efficiency of the appearance defect of the product 200, reducing the occurrence of false detection and missed detection, Improve the detection accuracy, thereby improving the stability of production.
为了进一步理解与说明拾取机构120的高度方向和长度方向,以图1为例,拾取机构120的高度方向为图1中直线S 1上任意一箭头所指的方向,拾取机构120的长度方向为图1中直线S 2上任意一箭头所指的方向。升降 机构130带动拾取机构120沿直线S 1上箭头所指的方向运动时,可以使拾取机构120靠近或远离托盘机构110,从而拾取或释放产品200。横移机构140带动拾取机构120沿直线S 2上箭头所指的方向运动时,可以使拾取机构120靠近或远离检测机构150,从而将待检测产品移动至检测机构150处进行检测,以及将已检测产品移开检测机构150的检测区域。本申请实施例中,横移机构140带动拾取机构120沿直线S 2上箭头所指的方向运动的同时,升降机构130还可以带动拾取机构120沿直线S 1上箭头所指的方向运动。 In order to further understand and illustrate the height direction and length direction of the pick-up mechanism 120, taking Fig. 1 as an example, the height direction of the pick-up mechanism 120 is the direction indicated by any arrow on the straight line S1 in Fig. 1 , and the length direction of the pick-up mechanism 120 is The direction indicated by any arrow on the straight line S2 in Figure 1. When the lifting mechanism 130 drives the picking mechanism 120 to move along the direction indicated by the arrow on the line S 1 , it can make the picking mechanism 120 approach or move away from the tray mechanism 110 , so as to pick up or release the product 200 . When the traversing mechanism 140 drives the pick-up mechanism 120 to move along the direction indicated by the arrow on the straight line S2 , the pick-up mechanism 120 can be moved close to or away from the detection mechanism 150, thereby moving the product to be detected to the detection mechanism 150 for detection, and the The detection product moves away from the detection area of the detection mechanism 150 . In the embodiment of the present application, while the traversing mechanism 140 drives the pick-up mechanism 120 to move along the direction indicated by the arrow on the straight line S2 , the lifting mechanism 130 can also drive the pick-up mechanism 120 to move along the direction indicated by the arrow on the straight line S1 .
其中,产品200可为家具、玩具、电子产品、汽车、五金等行业内生产的需要进行外观质量检测的整机或零部件。示例性的,产品200可以为电子产品的配件,如手机外壳、手机中框、手表外壳、电池、蓝牙耳机壳、电源适配器、屏幕玻璃等。可以理解的是,根据产品200的规格不同,用于放置产品200的托盘机构110、用于拾取产品200的拾取机构120、用于移动产品的升降机构130和横移机构140以及用于检测产品200外观的检测机构150等机构的规格可以相应设计,以匹配产品200的规格。例如,产品200的规格较小时,上述各个机构的尺寸也可以设计的小一些,这样整个产品外观缺陷检测装置100占地面积小,适用于各种工作场合。或者,产品200的规格较大时,上述各个机构的尺寸也可以实际的大一些,这样产品外观缺陷检测装置100可以适用于各种大型零部件的外观检测,自动化程度高。Among them, the product 200 can be a complete machine or parts produced in industries such as furniture, toys, electronic products, automobiles, hardware, etc. that need to be inspected for appearance quality. Exemplarily, the product 200 may be an accessory of an electronic product, such as a mobile phone case, a mobile phone middle frame, a watch case, a battery, a Bluetooth earphone case, a power adapter, a screen glass, and the like. It can be understood that, according to the different specifications of the product 200, the tray mechanism 110 for placing the product 200, the pick-up mechanism 120 for picking up the product 200, the lifting mechanism 130 and the traverse mechanism 140 for moving the product, and the The specifications of the inspection mechanism 150 and other mechanisms for the appearance of the 200 can be designed accordingly to match the specifications of the product 200 . For example, when the specification of the product 200 is small, the size of the above-mentioned mechanisms can also be designed to be smaller, so that the entire product appearance defect detection device 100 occupies a small area and is suitable for various workplaces. Or, when the specification of the product 200 is relatively large, the size of each of the above-mentioned mechanisms can also be actually larger, so that the product appearance defect detection device 100 can be applied to the appearance detection of various large parts with a high degree of automation.
在一个实施例中,请参阅图1与图2,托盘机构110可以包括托盘111及位移组件112。托盘111与位移组件112活动连接,位移组件112可以驱使托盘111沿拾取机构120的宽度方向(本申请实施例可以称为第一方向)运动,例如沿图1所示的直线S 3的方向运动。如此,位移组件112与升降机构130和横移机构140配合,能够实现拾取机构120相对托盘机构110内部产品200的三轴位移运动,有利于提高拾取机构120对产品200的拾取便利性,进而有利于提高托盘机构110的容纳能力和工作效率。以图1为例,对于产品200来说,通过位移组件112、升降机构130和横移机构140之间的配合,可以带动产品200在直线S 3的方向运动,在直线S 1的方向运动以及在直线S 2的方向运动。 In one embodiment, please refer to FIG. 1 and FIG. 2 , the tray mechanism 110 may include a tray 111 and a displacement assembly 112 . The tray 111 is movably connected with the displacement assembly 112, and the displacement assembly 112 can drive the tray 111 to move along the width direction of the pick-up mechanism 120 (the embodiment of the present application may be referred to as the first direction), for example, along the direction of the straight line S3 shown in FIG. 1 . In this way, the displacement component 112 cooperates with the lifting mechanism 130 and the traverse mechanism 140 to realize the three-axis displacement movement of the picking mechanism 120 relative to the product 200 inside the tray mechanism 110, which is beneficial to improving the convenience of picking the product 200 by the picking mechanism 120, and furthermore It is beneficial to improve the accommodating capacity and working efficiency of the tray mechanism 110 . Taking Fig. 1 as an example, for the product 200, through the cooperation between the displacement assembly 112, the lifting mechanism 130 and the traverse mechanism 140, the product 200 can be driven to move in the direction of the straight line S3 , move in the direction of the straight line S1 and Movement in the direction of straight line S2 .
其中,为了进一步理解与说明拾取机构120的宽度方向,以图1为例,拾取机构120的宽度方向为图1中直线S 3上任意一箭头所指的方向。 Wherein, in order to further understand and illustrate the width direction of the pick-up mechanism 120, taking FIG. 1 as an example, the width direction of the pick-up mechanism 120 is the direction indicated by any arrow on the line S3 in FIG. 1 .
可选地,位移组件112可为气缸、电机驱动模组、液压驱动模组或其它位移装置。Optionally, the displacement component 112 can be an air cylinder, a motor-driven module, a hydraulic-driven module or other displacement devices.
作为示例而非限定,具体地,请参阅图1与图2,位移组件112可以为伺服模组,例如采用伺服电机使托盘111的位置输出跟随输入量(或给定值)的任意变化而变化。如此,电驱动方式使用方便,工作可靠性强,速度快,运行精度高,且方便更换,有利于提高位移组件112维护的便利性,同时可以保证生产节拍的优势。需要说明的是,本实施例仅提供了一种位移组件112的具体实施方式,但本申请并不以此为限,位移组件112还可以采用其他的可以使托盘111沿直线S 3的方向运动的驱动装置,在此不再详细介绍。 As an example but not a limitation, referring specifically to Fig. 1 and Fig. 2, the displacement component 112 can be a servo module, for example, a servo motor is used to make the position output of the tray 111 follow any change in the input value (or given value) . In this way, the electric drive mode is easy to use, has strong working reliability, high speed, high running precision, and is easy to replace, which is conducive to improving the convenience of maintenance of the displacement assembly 112 and at the same time can ensure the advantage of the production cycle. It should be noted that this embodiment only provides a specific implementation of the displacement assembly 112, but the application is not limited thereto, and the displacement assembly 112 can also adopt other methods that can move the tray 111 along the direction of the straight line S3 . The driving device will not be described in detail here.
在一个实施例中,请参阅图1与图3,升降机构130、拾取机构120及托盘机构110均为至少两个。示例性的,请参阅图1,升降机构130、拾取机构120及托盘机构110均为两个。两个升降机构130均与横移机构140驱动连接,两个拾取机构120与两个升降机构130分别驱动连接,两个托盘机构110分别与两个拾取机构120一一对应设置,且两个托盘机构110沿拾取机构120的长度方向(如图中所示的直线S 2的方向)分别设置于检测机构150的相对两端。 In one embodiment, referring to FIG. 1 and FIG. 3 , there are at least two lifting mechanisms 130 , picking mechanisms 120 and tray mechanisms 110 . Exemplarily, please refer to FIG. 1 , there are two lifting mechanisms 130 , picking mechanisms 120 and tray mechanisms 110 . The two lifting mechanisms 130 are drivingly connected to the traverse mechanism 140, the two picking mechanisms 120 are respectively drivingly connected to the two lifting mechanisms 130, the two tray mechanisms 110 are set in one-to-one correspondence with the two picking mechanisms 120, and the two trays The mechanism 110 is disposed at opposite ends of the detection mechanism 150 along the length direction of the pick-up mechanism 120 (the direction of the straight line S2 shown in the figure).
为方便描述,以下实施例将图1所示的检测机构150左边的拾取机构120称为第一拾取机构,将检测机构150右边的拾取机构120称为第二拾取机构。将与第一拾取机构驱动连接的升降机构130称为第一升降机构,将与第二拾取机构连接的升降机构130称为第二升降机构。相应地,将与第一拾取机构对应设置的托盘机构110称为第一托盘机构,将与第二拾取机构对应设置的托盘机构110称为第二托盘机构。For convenience of description, in the following embodiments, the picking mechanism 120 on the left of the detection mechanism 150 shown in FIG. 1 is called the first picking mechanism, and the picking mechanism 120 on the right of the testing mechanism 150 is called the second picking mechanism. The lifting mechanism 130 drivingly connected with the first picking mechanism is called the first lifting mechanism, and the lifting mechanism 130 connected with the second picking mechanism is called the second lifting mechanism. Correspondingly, the tray mechanism 110 corresponding to the first picking mechanism is called the first tray mechanism, and the tray mechanism 110 corresponding to the second picking mechanism is called the second tray mechanism.
如此,能够组成两组独立的生产系统,其中一组生产系统包括第一升降机构、第一拾取机构和第一托盘机构,为方便描述,以下称为第一生产系统;另外一组生产系统包括第二升降机构、第二拾取机构和第二托盘机构,为方便描述,以下称为第二生产系统。通过设置交错的生产节拍,第一拾取机构(即检测机构150左边的拾取机构120)进行取放产品200时, 检测机构150能够对第二拾取机构(即检测机构150右边的拾取机构120)已经拾取的产品200进行检测。检测完毕后,第二拾取机构将检测完成的产品200移开检测机构150的检测区域,刚好可以切换第一拾取机构拾取完毕的产品200进入检测。结合图1,示例性的,例如第一拾取机构位于检测机构150的检测区域时,第二拾取机构可以位于第二托盘机构的拾取区域,在检测机构150对第一拾取机构拾取的产品200检测完成后,横移机构140可以驱动第一拾取机构和第二拾取机构同时向第一托盘机构所在的方向运动,从而使第一拾取机构位于第一托盘机构的拾取区域,第二拾取机构位于检测机构150的检测区域。也就是说,横移机构140可以带动第一拾取机构和第二拾取机构向相同的方向运动,从而使第一拾取机构在检测机构150的检测区域和第一托盘机构的拾取区域之间往复移动,以及使第二拾取机构在检测机构150的检测区域和第二托盘机构的拾取区域之间往复移动。In this way, two sets of independent production systems can be formed, wherein one set of production systems includes the first lifting mechanism, the first pick-up mechanism and the first tray mechanism, for the convenience of description, hereinafter referred to as the first production system; the other set of production systems includes The second lifting mechanism, the second picking mechanism and the second tray mechanism are referred to as the second production system hereinafter for the convenience of description. By setting staggered production beats, when the first pick-up mechanism (that is, the pick-up mechanism 120 on the left side of the detection mechanism 150) picks and places the product 200, the detection mechanism 150 can complete the second pick-up mechanism (that is, the pick-up mechanism 120 on the right side of the detection mechanism 150) The picked product 200 is inspected. After the detection is completed, the second pick-up mechanism moves the tested product 200 away from the detection area of the detection mechanism 150, just to switch the product 200 picked up by the first pick-up mechanism to enter the detection. In conjunction with FIG. 1 , for example, when the first pick-up mechanism is located in the detection area of the detection mechanism 150, the second pick-up mechanism may be located in the pick-up area of the second tray mechanism, and the detection mechanism 150 detects the product 200 picked up by the first pick-up mechanism. After completion, the traverse mechanism 140 can drive the first pick-up mechanism and the second pick-up mechanism to move to the direction where the first tray mechanism is located at the same time, so that the first pick-up mechanism is located in the pick-up area of the first tray mechanism, and the second pick-up mechanism is located in the detection area. Mechanism 150 detection area. That is to say, the traverse mechanism 140 can drive the first pick-up mechanism and the second pick-up mechanism to move in the same direction, so that the first pick-up mechanism reciprocates between the detection area of the detection mechanism 150 and the pick-up area of the first tray mechanism , and make the second pick-up mechanism reciprocate between the detection area of the detection mechanism 150 and the pick-up area of the second tray mechanism.
这样左右两组系统上下料往复交替循环,检测机构150则一直处于检测状态,可以保证检测机构150不停歇,从而均衡各个工位的动作时间,有效提高生产效率。同时,还能够节省空间尺寸,有利于提高产品外观缺陷检测装置100的结构紧凑性。In this way, the left and right two groups of systems reciprocate and alternately cycle, and the detection mechanism 150 is always in the detection state, which can ensure that the detection mechanism 150 does not stop, thereby balancing the action time of each station and effectively improving production efficiency. At the same time, the space size can be saved, which is beneficial to improve the compactness of the product appearance defect detection device 100 .
在一个实施例中,请参阅图1与图3,拾取机构120可以包括拾取座121与第一拾取件122。第一拾取件122与拾取座121连接,第一拾取件122用于拾取和释放产品200。In one embodiment, referring to FIG. 1 and FIG. 3 , the pick-up mechanism 120 may include a pick-up seat 121 and a first pick-up member 122 . The first picker 122 is connected to the picker seat 121 , and the first picker 122 is used to pick up and release the product 200 .
在一些实施例中,第一拾取件122与拾取座121可拆卸连接。如此,当第一拾取件122损伤或故障时,能够轻松更换第一拾取件122,避免耽误生产时间,有利于提高工作效率,同时,通过更换第一拾取件122的种类,能够兼容不同规格产品200的外观缺陷检测工作,有利于提高产品外观缺陷检测装置100的兼容性和使用品质。In some embodiments, the first picking member 122 is detachably connected to the picking base 121 . In this way, when the first pick-up piece 122 is damaged or fails, the first pick-up piece 122 can be easily replaced, avoiding delays in production time, which is conducive to improving work efficiency. At the same time, by changing the type of the first pick-up piece 122, it can be compatible with products of different specifications The appearance defect detection work of 200 is conducive to improving the compatibility and use quality of the product appearance defect detection device 100 .
进一步地,请参阅图1与图3,拾取座121与升降机构130转动连接,即拾取座121相对于升降结构130可转动。如此,在检测机构150对第一拾取件122上的产品200进行检测时,通过拾取座121的转动可以带动第一拾取件122的转动,因此能够提高检测角度的范围,进而提高检测机构150的工作效率和检测效果。Further, referring to FIG. 1 and FIG. 3 , the pick-up base 121 is rotatably connected to the lifting mechanism 130 , that is, the pick-up base 121 is rotatable relative to the lift structure 130 . In this way, when the detection mechanism 150 detects the product 200 on the first pick-up member 122, the rotation of the first pick-up member 122 can be driven by the rotation of the pick-up seat 121, so the range of the detection angle can be increased, and the detection mechanism 150 can further be improved. Work efficiency and detection effect.
本申请实施例中,该拾取座121可以绕平行于直线S 2的轴线转动,为方便描述,以下实施例将该轴线称为第一轴线,以D 1表示。在一些实施例中,如图3所示,该第一轴线D 1经过该拾取座121的中心,也就是说,该拾取座121可绕经过自身中心且平行于S 2方向的轴线转动。当拾取座121绕第一轴线D 1转动的角度较小时,例如,转动角度小于90°,可以使检测机构150检测到产品200正对检测机构150的表面(例如,该产品200的第三表面)的一个或多个角度。当拾取座121绕第一轴线D 1转动的角度较大时,例如,转动角度超过90°,则检测机构150可以分别检测到在环绕第一轴线D 1的周向上自该第三表面起彼此相交并且连续的多个表面中的至少一个面。 In the embodiment of the present application, the pick-up seat 121 can rotate around an axis parallel to the straight line S2 . For the convenience of description, this axis is referred to as the first axis in the following embodiments, denoted by D1 . In some embodiments, as shown in FIG. 3 , the first axis D 1 passes through the center of the pick-up base 121 , that is, the pick-up base 121 can rotate around an axis that passes through its center and is parallel to the direction S 2 . When the angle of rotation of the pick-up seat 121 around the first axis D1 is small, for example, the rotation angle is less than 90°, the detection mechanism 150 can detect that the product 200 is facing the surface of the detection mechanism 150 (for example, the third surface of the product 200 ) of one or more angles. When the angle of rotation of the pick-up base 121 around the first axis D1 is relatively large, for example, the rotation angle exceeds 90°, the detection mechanism 150 can respectively detect each other from the third surface in the circumferential direction around the first axis D1 . At least one of multiple surfaces that intersect and are continuous.
在一些实施例中,拾取座121绕第一轴线D 1转动的角度范围可以根据检测机构150在拾取座121绕第一轴线D 1转动时的检测范围确定。作为示例而非限定,若产品200为长方体或正方体,拾取座121在初始位置时,产品200的第三表面正对检测机构150,可以将此状态下拾取座121绕第一轴线D 1转动的角度设为0。在拾取座121绕第一轴线D 1转动过程中,检测机构150需检测产品的第三表面以及在绕第一轴线D 1旋转的周向上与第三表面相连的第二表面,则拾取座121绕第一轴线D 1转动的角度的范围可以为0-90°,其中当拾取座121绕第一轴线D 1转动的角度为90°时,产品200的第二表面正对检测机构150。 In some embodiments, the angle range in which the pick-up base 121 rotates around the first axis D1 can be determined according to the detection range of the detection mechanism 150 when the pick-up base 121 rotates around the first axis D1 . As an example and not a limitation, if the product 200 is a cuboid or a cube, when the pick-up base 121 is in the initial position, the third surface of the product 200 faces the detection mechanism 150, and the pick-up base 121 in this state can be rotated around the first axis D1 . The angle is set to 0. During the rotation process of the pick-up base 121 around the first axis D1 , the detection mechanism 150 needs to detect the third surface of the product and the second surface connected to the third surface in the circumferential direction of the rotation around the first axis D1 , then the pick-up base 121 The angle of rotation around the first axis D1 can range from 0° to 90°, wherein when the angle of rotation of the pick base 121 around the first axis D1 is 90°, the second surface of the product 200 faces the detection mechanism 150 .
在一些实施例中,拾取座121在绕第一轴线D 1转动的过程中,可以在一个或多个第一检测角度下暂停预设时间,以便于检测机构150对产品200处于该一个或多个第一检测角度下进行外观检测。例如,仍以产品200为长方体或正方体为例,拾取座121在绕第一轴线D 1转动的过程,可以在转动角度为90°时保持预设时间静止,以便于检测机构150对产品200的第二表面进行检测。 In some embodiments, during the rotation of the pick-up seat 121 around the first axis D1 , it can pause for a preset time at one or more first detection angles, so that the detection mechanism 150 can detect the product 200 at the one or more first detection angles. Appearance inspection is carried out under the first inspection angle. For example, still taking the product 200 as a cuboid or a cube as an example, the pick-up seat 121 can keep the preset time still when the rotation angle is 90° during the process of rotating the pick-up base 121 around the first axis D1 , so that the detection mechanism 150 can detect the product 200. The second surface is detected.
需要说明的是,以上仅为本申请提供的一个具体示例,产品200的规格、形状等不同时,检测机构150在拾取座121绕第一轴线D 1转动时的检测范围不同,相应地,拾取座121绕第一轴线D 1转动的角度范围不同。在实际应用中,拾取座121绕第一轴线D 1转动的角度范围可以根据实际需求确定,本申请实施例对此不作具体限定。 It should be noted that the above is only a specific example provided by the present application. When the specifications and shapes of the products 200 are different, the detection range of the detection mechanism 150 when the pick-up base 121 rotates around the first axis D1 is different. Correspondingly, the pick-up The rotation angle ranges of the seat 121 around the first axis D1 are different. In practical applications, the angle range in which the pick-up base 121 rotates around the first axis D1 can be determined according to actual requirements, which is not specifically limited in this embodiment of the present application.
可以理解的是,本申请实施例中,由于第一拾取件122与拾取座121相连接,因此拾取座121绕第一轴线D1转动时,第一拾取件122也在绕第一轴线D 1转动。因此,前述拾取座121绕第一轴线D 1转动的描述也可以替换为第一拾取件122绕第一轴线D 1转动。 It can be understood that, in the embodiment of the present application, since the first pick-up member 122 is connected to the pick-up seat 121, when the pick-up seat 121 rotates around the first axis D1, the first pick-up member 122 also rotates around the first axis D1 . Therefore, the foregoing description of the rotation of the pick-up base 121 around the first axis D1 can also be replaced by the rotation of the first pick-up member 122 around the first axis D1 .
可选地,如图1与图3所示,第一拾取件122也可以与拾取座121转动连接。如此,在检测机构150对第一拾取件122上的产品200进行检测时,通过第一拾取件122的转动可以增加检测角度和检测位置,进一步提高该产品200的检测效果。Optionally, as shown in FIGS. 1 and 3 , the first pick-up member 122 may also be rotatably connected to the pick-up seat 121 . In this way, when the detection mechanism 150 detects the product 200 on the first picker 122 , the rotation of the first picker 122 can increase the detection angle and detection position, further improving the detection effect of the product 200 .
本申请实施例中,该第一拾取件122可以绕平行于直线S 1的轴线转动,为方便描述,以下实施例将该轴线称为第二轴线,以D 2表示。在一些实施例中,该第二轴线D 2经过该第一拾取件122的中心,也就是说,第一拾取件122可以绕经过自身中心且平行于S 1方向的轴线转动。那么,若第一拾取件122与产品200的第一表面接触,当该第一拾取件122绕第二轴线D 2转动的角度较小时,例如,转动角度小于90°,可以使检测机构150检测到产品200正对检测机构150的表面(即第三表面)的一个或多个角度。当该第一拾取件122绕第二轴线D 2转动的角度较大时,例如,转动角度超过90°,检测机构150可以分别检测到在环绕第二轴线D 2的周向上自该第三表面起彼此相交并且连续的多个表面中的至少一个面,换言之,检测机构150可以对环绕该第一表面的多个表面中的至少一个表面进行检测。 In the embodiment of the present application, the first pick-up member 122 can rotate around an axis parallel to the straight line S1 . For convenience of description, this axis is referred to as a second axis in the following embodiments, denoted by D2 . In some embodiments, the second axis D 2 passes through the center of the first pick-up member 122 , that is, the first pick-up member 122 can rotate around an axis passing through its center and parallel to the direction S 1 . Then, if the first pick-up piece 122 is in contact with the first surface of the product 200, when the angle of rotation of the first pick-up piece 122 around the second axis D2 is small, for example, the rotation angle is less than 90°, the detection mechanism 150 can detect One or more angles to the surface of the product 200 facing the detection mechanism 150 (ie, the third surface). When the first pick-up member 122 rotates at a relatively large angle around the second axis D2 , for example , the rotation angle exceeds 90°, the detection mechanism 150 can detect the In other words, the detection mechanism 150 can detect at least one surface among the multiple surfaces surrounding the first surface.
在一些实施例中,该第一拾取件122绕第二轴线D 2转动的角度范围可以根据检测机构150在第一拾取件122绕第二轴线D 2转动时的检测范围确定。作为示例而非限定,若产品200为长方体或正方体,第一拾取件122在初始位置时,产品200的第三表面正对检测机构150,可以将此状态下第一拾取件122绕第二轴线D 2转动的角度设为0°。在第一拾取件122绕第二轴线D 2转动过程中,检测机构150需检测产品的第三表面以及在绕第二轴线D 2旋转的周向上与第三表面相连的至少一个表面,则第一拾取件122绕第二轴线D 2转动的角度的范围可以为0-360°。其中,当第一拾取件122绕第二轴线D 2转动的角度为90°时,产品200的与第三表面相连的第四表面正对检测机构150;当第一拾取件122绕第二轴线D 2转动的角度为180°时,产品200的与第四表面相连的第五表面正对检测机构150; 第一拾取件122绕第二轴线D 2转动的角度为270°时,产品200的与第五表面相连的第六表面正对检测机构150;第一拾取件122绕第二轴线D 2转动的角度为360°时,产品200的第三表面又正对检测机构150。 In some embodiments, the angular range of the rotation of the first pickup 122 around the second axis D2 can be determined according to the detection range of the detection mechanism 150 when the first pickup 122 rotates around the second axis D2 . As an example and not limitation, if the product 200 is a cuboid or a cube, when the first pick-up member 122 is in the initial position, the third surface of the product 200 is facing the detection mechanism 150, and the first pick-up member 122 in this state can be rotated around the second axis The angle of rotation of D 2 is set to 0°. During the rotation of the first picker 122 around the second axis D2 , the detection mechanism 150 needs to detect the third surface of the product and at least one surface connected to the third surface in the circumferential direction of rotation around the second axis D2 , then the first The rotation angle of a picker 122 around the second axis D2 may range from 0° to 360°. Wherein, when the angle that the first pick-up member 122 rotates around the second axis D2 is 90°, the fourth surface connected to the third surface of the product 200 faces the detection mechanism 150; when the first pick-up member 122 rotates around the second axis When D2 rotates at an angle of 180°, the fifth surface connected to the fourth surface of the product 200 faces the detection mechanism 150; when the first picker 122 rotates at an angle of 270° around the second axis D2 , the product 200 The sixth surface connected to the fifth surface faces the detection mechanism 150 ; when the first picker 122 rotates 360° around the second axis D 2 , the third surface of the product 200 faces the detection mechanism 150 again.
也就是说,本申请实施例中,为方便描述,对于长方体或正方体的产品200,可以将第一拾取件122处于初始状态时正对检测机构150的面定义为第三表面。将在绕第二轴线D 2旋转的周向上,与第三表面直接或间接相连的表面依次定义为第四表面、第五表面和第六表面,其中第三表面与第五表面相对设置,第四表面与第六表面相对设置。将与第一拾取件122相接触的面定义为第一表面,将与第一表面相对的面定义为第二表面。 That is to say, in the embodiment of the present application, for the convenience of description, for a cuboid or cube product 200 , the surface facing the detection mechanism 150 when the first picker 122 is in the initial state can be defined as the third surface. In the circumferential direction of rotation around the second axis D2 , the surfaces that are directly or indirectly connected to the third surface are sequentially defined as the fourth surface, the fifth surface and the sixth surface, wherein the third surface is opposite to the fifth surface, and the third surface The fourth surface is set opposite to the sixth surface. A surface in contact with the first pickup 122 is defined as a first surface, and a surface opposite to the first surface is defined as a second surface.
在一些实施例中,第一拾取件122可以绕第二轴线D 2朝同一方向旋转,例如第一拾取件122可以绕第二轴线D 2顺时针旋转,或者绕第二轴线D 2逆时针旋转。相应地,在第一拾取件122绕第二轴线D 2旋转的过程中,第三表面、第四表面、第五表面和第六表面依次正对检测机构150,或者第三表面、第六表面、第五表面、第四表面依次正对检测机构150。若产品200的第三表面正对检测机构150时,第一拾取件122的角度设为0°,则第一拾取件122绕第二轴线D 2转动的角度的范围可以为[0,a],其中a大于0°且小于或等于360°,例如a可以为30°、60°、90°、120°、150°、180°、210°、240°、270°、300°、330°、360°等。 In some embodiments, the first picker 122 can rotate in the same direction around the second axis D2 , for example, the first picker 122 can rotate clockwise around the second axis D2 , or counterclockwise around the second axis D2 . . Correspondingly, during the rotation process of the first picker 122 around the second axis D2 , the third surface, the fourth surface, the fifth surface and the sixth surface face the detection mechanism 150 sequentially, or the third surface and the sixth surface , the fifth surface, and the fourth surface face the detection mechanism 150 in turn. If the third surface of the product 200 faces the detection mechanism 150, and the angle of the first pick-up member 122 is set to 0°, then the range of the angle of rotation of the first pick-up member 122 around the second axis D2 can be [0, a] , where a is greater than 0° and less than or equal to 360°, for example, a can be 30°, 60°, 90°, 120°, 150°, 180°, 210°, 240°, 270°, 300°, 330°, 360° etc.
在一些实施例中,第一拾取件122可以绕第二轴线D 2朝两个相反方向旋转,例如第一拾取件122可以绕第二轴线D 2顺时针旋转,也可以绕第二轴线D 2逆时针旋转。例如,当第一拾取件122绕第二轴线D 2顺时针旋转时,第六表面在第三表面之后正对检测机构150,当第一拾取件122绕第二轴线D 2逆时针旋转时,第四表面在第三表面之后正对检测机构150。若产品200的第三表面正对检测机构150时,第一拾取件122的角度设为0°,则第一拾取件122绕第二轴线D 2转动的角度的范围可以为[-b,c],其中b大于或等于0°且小于或等于180,c大于或等于0°且小于或等于180°,b和c不同时为0°。例如b或c可以为30°、60°、90°、120°、150°、180°等。 In some embodiments, the first picker 122 can rotate in two opposite directions around the second axis D2 , for example, the first picker 122 can rotate clockwise around the second axis D2 , or can rotate around the second axis D2 Anticlockwise rotation. For example, when the first pick-up member 122 rotates clockwise around the second axis D2 , the sixth surface faces the detection mechanism 150 behind the third surface; when the first pick-up member 122 rotates counterclockwise around the second axis D2 , The fourth surface faces the detection mechanism 150 behind the third surface. If the third surface of the product 200 faces the detection mechanism 150, and the angle of the first pick-up member 122 is set to 0°, then the range of the angle of rotation of the first pick-up member 122 around the second axis D2 can be [-b, c ], where b is greater than or equal to 0° and less than or equal to 180, c is greater than or equal to 0° and less than or equal to 180°, and b and c are not 0° at the same time. For example, b or c can be 30°, 60°, 90°, 120°, 150°, 180°, etc.
需要说明的是,上述实施例中所涉及的“顺时针”、“逆时针”是根据从产品200远离第一拾取件122的一侧到产品200被第一拾取件122拾取 的一侧的方向定义的。以产品200为长方体或正方体,该方向为从第二表面到指向第一表面的方向。It should be noted that the "clockwise" and "counterclockwise" involved in the above embodiments are based on the direction from the side of the product 200 away from the first picker 122 to the side where the product 200 is picked up by the first picker 122 Defined. Assuming that the product 200 is a cuboid or cube, the direction is the direction from the second surface to the first surface.
在一些实施例中,第一拾取件122绕第二轴线D 2转动的过程中,可以在一个或多个第三检测角度下暂停预设时间,以便于检测机构150对产品200处于该一个或多个第三检测角度下进行外观检测。例如,仍以产品200为长方体或正方体且第一拾取件122绕第二轴线D 2朝同一方向旋转为例,第一拾取件122绕第二轴线D 2转动的过程,可以在分别为转动角度为0°、90°、180°、270°时保持预设时间静止,以便于检测机构150分别对产品200的第三表面、第四表面、第五表面、第六表面进行检测。 In some embodiments, during the rotation of the first picker 122 around the second axis D2 , it can pause for a preset time at one or more third detection angles, so that the detection mechanism 150 can detect the product 200 at one or more third detection angles. Perform appearance inspection under multiple third inspection angles. For example, still taking the product 200 as a cuboid or cube and the first pick-up member 122 rotating in the same direction around the second axis D2 as an example, the process of the first pick-up member 122 rotating around the second axis D2 can be performed at a rotation angle of When it is 0°, 90°, 180°, 270°, keep the preset time still, so that the detection mechanism 150 can detect the third surface, the fourth surface, the fifth surface, and the sixth surface of the product 200 respectively.
需要说明的是,以上仅为本申请提供的一个具体示例,产品200的规格、形状等不同时,检测机构150在第一拾取件122绕第二轴线D 2转动时的检测范围不同,相应地,第一拾取件122绕第二轴线D 2转动的角度范围不同。在实际应用中,第一拾取件122绕第二轴线D 2转动的角度范围可以根据实际需求确定,本申请实施例对此不作具体限定。 It should be noted that the above is only a specific example provided by the present application. When the specifications and shapes of the products 200 are different, the detection range of the detection mechanism 150 when the first picker 122 rotates around the second axis D2 is different. , the angle ranges in which the first pick-up member 122 rotates around the second axis D2 are different. In practical applications, the angle range in which the first pick-up member 122 rotates around the second axis D2 can be determined according to actual requirements, which is not specifically limited in this embodiment of the present application.
以上描述的实施例中,通过拾取座121绕第一轴线D 1的旋转以及第一拾取件122绕第二轴线D 2的旋转,可以带动产品200绕第一轴线D 1旋转以及绕第二轴线D 2旋转,方便检测机构150对产品200的一个或多个面进行外观检测。 In the above-described embodiments, the rotation of the pick-up base 121 around the first axis D1 and the rotation of the first pick-up member 122 around the second axis D2 can drive the product 200 to rotate around the first axis D1 and around the second axis. The rotation of D 2 is convenient for the inspection mechanism 150 to perform appearance inspection on one or more surfaces of the product 200 .
在其他一些实施例中,拾取座121可以相对升降机构130固定,而第一拾取件122相对拾取座121而言,可以绕平行于直线S 2的第一轴线D 1旋转,且可以绕平行于S 1的第二轴线D 2旋转。例如第一拾取件122与拾取座121通过万向节(如球笼型万向节)连接,该方案同样可以带动产品200绕第一轴线D 1旋转以及绕第二轴线D 2旋转,方便检测机构150对产品200的一个或多个面进行外观检测。 In some other embodiments, the pick-up base 121 can be fixed relative to the lifting mechanism 130, and the first pick-up member 122 can rotate around the first axis D1 parallel to the straight line S2 relative to the pick-up base 121, and can rotate around the first axis D1 parallel to the straight line S2. The second axis D2 of S1 rotates. For example, the first pick-up member 122 is connected to the pick-up seat 121 through a universal joint (such as a spherical cage type universal joint), and this solution can also drive the product 200 to rotate around the first axis D1 and around the second axis D2 , which is convenient for detection Mechanism 150 performs visual inspection of one or more faces of product 200 .
在一些实施例中,如图1至图3所示,该第一拾取件122可以绕平行于直线S 2的轴线转动,为方便描述,以下实施例将该轴线称为第五轴线,如图3所示,以D 3表示。在一些实施例中,该第五轴线D 3经过该第一拾取件122与拾取座121之间的连接区域,也就是说,该第一拾取件122还可以绕经过该第一拾取件122与拾取座121之间的连接区域并且平行于S2的方向的轴线转动。那么,若第一拾取件122与产品200的第一表面接触, 当该第一拾取件122绕第五轴线D 3转动的角度较小时,例如,转动角度小于90°,可以使检测机构150检测到产品200正对检测机构150的表面(即第三表面)的一个或多个角度。当该第一拾取件122绕第五轴线D 3转动的角度较大时,例如,转动角度超过90°,则检测机构150可以分别检测到在环绕第五轴线D 3的周向上自该第三表面起彼此相交并且连续的多个表面中的至少一个面。 In some embodiments, as shown in FIGS. 1 to 3 , the first pick-up member 122 can rotate around an axis parallel to the straight line S2 . For the convenience of description, the following embodiments refer to this axis as the fifth axis, as shown in FIG. 3, represented by D 3 . In some embodiments, the fifth axis D3 passes through the connection area between the first pick-up piece 122 and the pick-up seat 121, that is to say, the first pick-up piece 122 can also pass through the first pick-up piece 122 and the pick-up seat 121. Pick up the connection area between the seats 121 and rotate the axis parallel to the direction of S2. Then, if the first pick-up piece 122 is in contact with the first surface of the product 200, when the angle of rotation of the first pick-up piece 122 around the fifth axis D3 is small, for example, the rotation angle is less than 90°, the detection mechanism 150 can detect One or more angles to the surface of the product 200 facing the detection mechanism 150 (ie, the third surface). When the first pick-up member 122 rotates around the fifth axis D3 at a relatively large angle, for example, the rotation angle exceeds 90°, the detection mechanism 150 can detect the rotation from the third pick-up member 122 in the circumferential direction around the fifth axis D3 The surface is at least one of a plurality of surfaces that intersect each other and are continuous.
本申请实施例中,第一拾取件122绕第五轴线D 3转动的过程与拾取座121绕第一轴线D 1转动的过程类似,因此关于第一拾取件122绕第五轴线D 3转动的角度范围、第一拾取件122绕第五轴线D 3转动时在一个或多个固定角度下静止预设时间等可以参考上文有关拾取座121绕第一轴线D 1转动的相关描述,为简洁,在此不再赘述。 In the embodiment of the present application, the process of the first pick-up member 122 rotating around the fifth axis D3 is similar to the process of the pick-up base 121 rotating around the first axis D1 , so the rotation process of the first pick-up member 122 around the fifth axis D3 For the angle range, the first pick-up member 122 resting at one or more fixed angles for a preset time when it rotates around the fifth axis D3 , etc., please refer to the relevant description above about the rotation of the pick-up base 121 around the first axis D1 for brevity. , which will not be repeated here.
可选地,在一些实施例中,拾取座121可绕第一轴线D 1转动,和/或第一拾取件122可绕第五轴线D 3转动。 Optionally, in some embodiments, the pick-up seat 121 is rotatable around the first axis D1 , and/or the first pick-up member 122 is rotatable around the fifth axis D3 .
可以理解的是,拾取座121绕第一轴线D 1转动,可以替换为第一拾取件122绕第一轴线D 1转动。第一轴线D 1与第五轴线D 3相互平行且均平行于直线S 2。因此本申请实施例中,第五轴线D 3可以认为是第一轴线D1的一个例子。也就是说,第一轴线D 1可以经过拾取座121的的中心,也可以经过第一拾取件122与拾取座121之间的连接区域,本申请实施例对此不作限定。 It can be understood that, the pick-up seat 121 rotates around the first axis D1 , and may be replaced by the first pick-up member 122 rotating around the first axis D1 . The first axis D 1 and the fifth axis D 3 are parallel to each other and parallel to the straight line S 2 . Therefore, in the embodiment of the present application, the fifth axis D3 can be regarded as an example of the first axis D1. That is to say, the first axis D 1 may pass through the center of the pick-up seat 121 , or may pass through the connection area between the first pick-up member 122 and the pick-up seat 121 , which is not limited in this embodiment of the present application.
可选地,第一拾取件122对产品200的拾取方式可为吸取、夹取、托取、磁吸或其它拾取方式。Optionally, the way the first picker 122 picks up the product 200 may be suction, clamping, lifting, magnetic attraction or other picking ways.
在一些实施例中,请参阅图1与图3,第一拾取件122可以为真空吸盘。通过真空吸盘的抽放气能够达到对产品200的拾取和释放效果,这种方式有利于避免对产品200产生二次损伤,提高良品率,同时操作简单,成本低,有利于提高经济效益。本实施例仅提供一种第一拾取件122的具体实施方式,但并不以此为限。In some embodiments, please refer to FIG. 1 and FIG. 3 , the first picker 122 may be a vacuum chuck. The suction and discharge of the vacuum chuck can achieve the effect of picking up and releasing the product 200. This method is conducive to avoiding secondary damage to the product 200 and improving the rate of yield. At the same time, the operation is simple and the cost is low, which is beneficial to improving economic benefits. This embodiment only provides a specific implementation manner of the first pick-up member 122, but it is not limited thereto.
进一步地,在一些实施例中,请参阅图1与图3,第一拾取件122为两个以上。两个以上所述第一拾取件122在拾取座121上间隔设置。示例性的,该两个以上的第一拾取件122在拾取座121上沿直线S 2所指的方向间隔设置。如此,两个以上第一拾取件122同时工作能够同时对两个以上 的产品200进行批量的外观缺陷检测,进而有利于大大提高生产效率。 Further, in some embodiments, please refer to FIG. 1 and FIG. 3 , there are more than two first pick-up parts 122 . More than two first picking members 122 are arranged at intervals on the picking seat 121 . Exemplarily, the two or more first pick-up members 122 are arranged at intervals along the direction indicated by the straight line S2 on the pick-up seat 121 . In this way, more than two first pickers 122 working at the same time can perform batch appearance defect inspection on more than two products 200 at the same time, which is beneficial to greatly improve production efficiency.
其中,两个以上第一拾取件122可为同时对产品200进行批量的拾取和释放,也可为单独工作,其中一个或几个进行取放产品200。举例说明,以图3示出的在拾取座121上间隔设置四个第一拾取件122为例,该四个第一拾取件122可以同时工作,每个第一拾取件122分别拾取或释放一个产品200。或者,该四个第一拾取件122中部分第一拾取件122所拾取的产品200完成检测后,再由另一部分第一拾取件122拾取产品200进行外观检测。可以理解的是,上述示例中两个以上第一拾取件122的工作流程仅为示例性说明,本申请不限于此。Wherein, more than two first pickers 122 can pick up and release the products 200 in batches at the same time, or can work independently, and one or several of them can pick and place the products 200 . Illustrating, take four first pick-up pieces 122 arranged at intervals on the pick-up seat 121 as shown in FIG. Product 200. Alternatively, after the inspection of the products 200 picked up by some of the first pickers 122 among the four first pickers 122 is completed, another part of the first pickers 122 picks up the products 200 for appearance inspection. It can be understood that the workflow of more than two first pickers 122 in the above example is only for illustration, and the present application is not limited thereto.
可选地,检测机构150对产品200的外观缺陷检测方式可为视觉检测、超声无损检测、涡流检测、射线检测或其它检测方式。Optionally, the inspection mechanism 150 may use visual inspection, ultrasonic non-destructive inspection, eddy current inspection, radiographic inspection or other inspection methods to detect appearance defects of the product 200 .
在一个实施例中,请参阅图1与图4,检测机构150可以包括检测座151与相机组件152,检测座151用于支撑相机组件152,相机组件152用于对待检测的产品200进行拍照,该相机组件152获得的图像可用于对产品200的外观进行检测。如此,通过相机成像的方式,有利于实现机器视觉对产品200外观包含裂纹、崩边、变形、刮伤、沾污、毛刺、麻点的自动检测,且还可以通过人工智能的视觉检测方式,有利于提高缺陷的识别和检测效率。In one embodiment, please refer to FIG. 1 and FIG. 4 , the detection mechanism 150 may include a detection seat 151 and a camera assembly 152, the detection seat 151 is used to support the camera assembly 152, and the camera assembly 152 is used to take pictures of the product 200 to be inspected, The images obtained by the camera component 152 can be used to inspect the appearance of the product 200 . In this way, through the way of camera imaging, it is beneficial to realize the automatic detection of machine vision on the appearance of product 200 including cracks, chipping, deformation, scratches, stains, burrs, and pitting, and it can also be visually detected by artificial intelligence. It is beneficial to improve the identification and detection efficiency of defects.
本申请实施例中,通过使用标准图像训练模型,可以使得检测机构150能够满足不同产品200的快速外观缺陷的检测,通过图像取消,即可自动训练并达到准确训练的功能,有利于缩短工程师的调试时间,提高检测机构150的使用品质。In the embodiment of the present application, by using the standard image training model, the detection mechanism 150 can meet the detection of fast appearance defects of different products 200. By canceling the image, it can automatically train and achieve the function of accurate training, which is beneficial to shorten the engineer's time. Debugging time is reduced, and the quality of use of the detection mechanism 150 is improved.
在一个实施例中,参考图4所示,相机组件152与检测座151活动连接。In one embodiment, as shown in FIG. 4 , the camera assembly 152 is movably connected with the detection seat 151 .
在一些实施例中,相机组件152相对于检测座151可以沿拾取机构120的宽度方向运动,例如沿图4所示的直线S 3的方向运动。也就是说,相机组件150可远离或靠近被检测的产品200。这样,可以调整相机组件152与被检测产品200之间的距离,使得相机组件152获得清晰的图像,有利于后续外观缺陷分析。 In some embodiments, the camera assembly 152 can move along the width direction of the pick-up mechanism 120 relative to the detection seat 151 , for example, along the direction of the straight line S3 shown in FIG. 4 . That is, the camera assembly 150 may move away from or approach the product 200 being inspected. In this way, the distance between the camera component 152 and the inspected product 200 can be adjusted, so that the camera component 152 can obtain a clear image, which is beneficial for subsequent analysis of appearance defects.
可选地,相机组件152相对于检测座151还可以沿拾取机构120的长 度方向运动,例如沿图4所示的直线S 2的方向运动。即相机组件152相对于产品200可以左右移动。以产品200的第三表面正对检测机构150为例,相机组件152可以在平行于第三表面的平面内沿直线S 2的方向运动。如此,若相机组件152一次只拍摄被检测产品200上正对检测机构150的某表面的局部区域时,通过控制相机组件152沿直线S 2的方向运动,可以使相机组件152依次拍摄该表面的多个局部区域,从而获得对应于该表面的多个外观图像,其中该多个外观图像中的每个外观图像对应该表面的一个局部区域。 Optionally, the camera assembly 152 can also move along the length direction of the pick-up mechanism 120 relative to the detection seat 151 , for example, along the direction of the straight line S2 shown in FIG. 4 . That is, the camera assembly 152 can move left and right relative to the product 200 . Taking the third surface of the product 200 facing the detection mechanism 150 as an example, the camera assembly 152 can move along the direction of the straight line S2 in a plane parallel to the third surface. In this way, if the camera assembly 152 only photographs a local area of a certain surface facing the detection mechanism 150 on the inspected product 200 at a time, by controlling the camera assembly 152 to move along the direction of the straight line S2 , the camera assembly 152 can be sequentially photographed on the surface. a plurality of partial regions, thereby obtaining a plurality of appearance images corresponding to the surface, wherein each appearance image in the plurality of appearance images corresponds to a partial region of the surface.
在一些实施例中,请参阅图1与图4,相机组件152为至少两个。该至少两个相机组件152在检测座151上间隔设置。示例性的,该至少两个相机组件152在检测座151上沿直线S 2所指的方向间隔设置。如此,该至少两个相机组件152可以同时工作,从而能够同时对两个以上的产品200进行批量的外观缺陷检测,进而有利于大大提高生产效率。 In some embodiments, please refer to FIG. 1 and FIG. 4 , there are at least two camera components 152 . The at least two camera assemblies 152 are arranged at intervals on the detection base 151 . Exemplarily, the at least two camera assemblies 152 are arranged at intervals along the direction indicated by the straight line S 2 on the detection seat 151 . In this way, the at least two camera components 152 can work at the same time, so that batch appearance defect detection can be performed on more than two products 200 at the same time, which is beneficial to greatly improving production efficiency.
在一些实施例中,相机组件152的数量与第一拾取件122的数量相匹配,例如相机组件152的数量等于一个生产系统中所包括的第一拾取件122的数量。这样,每个相机组件152可以分别对相应的产品200进行拍摄成像,多个相机组件152同时对多个第一拾取件122所拾取的产品200(即多个产品200)进行外观检测,检测效率得以大幅提升。In some embodiments, the number of camera assemblies 152 matches the number of first pickers 122 , for example, the number of camera assemblies 152 is equal to the number of first pickers 122 included in a production system. In this way, each camera assembly 152 can take images of corresponding products 200 respectively, and multiple camera assemblies 152 carry out appearance inspection to the products 200 (that is, a plurality of products 200) picked up by a plurality of first pickers 122 at the same time, and the detection efficiency is improved. be greatly enhanced.
在一些实施例中,相机组件152的焦距为固定值。例如,该相机组件152包括定焦镜头。如此,在成像时,待检测产品200的位置和相机组件152的位置相对固定,只要将待检测产品200以及相机组件152移动至各自预设好的位置即可得到清晰的成像。In some embodiments, the focal length of camera assembly 152 is a fixed value. For example, the camera assembly 152 includes a fixed focus lens. In this way, during imaging, the position of the product to be inspected 200 and the position of the camera assembly 152 are relatively fixed, as long as the product to be inspected 200 and the camera assembly 152 are moved to their respective preset positions, a clear image can be obtained.
在一些实施例中,相机组件152的焦距可以变。例如,该相机组件152包括变焦镜头。如此,在成像时,可以通过调整待检测产品200与相机组件152之间的距离,从而获得清晰的成像。In some embodiments, the focal length of camera assembly 152 may vary. For example, the camera assembly 152 includes a zoom lens. In this way, during imaging, clear imaging can be obtained by adjusting the distance between the product 200 to be inspected and the camera assembly 152 .
在一个实施例中,请参阅图1与图4,检测座151可以包括第一伺服模组1511与第二伺服模组1512。相机组件152通过第二伺服模组1512与第一伺服模组1511驱动连接,第一伺服模组1511与第二伺服模组1512分别驱使相机组件152沿拾取机构120的长度方向与宽度方向运动,即驱使相机组件152沿图4所示的直线S 2的方向运动,以及沿图4所示的直线 S 3的方向运动。如此,在第一伺服模组1511与第二伺服模组1512的驱动下,相机组件152能够相对被检测的产品200左右移动和前后移动,进而能够实现对产品200的检测角度进行调节,有利于提高视觉检测效果和精度。 In one embodiment, please refer to FIG. 1 and FIG. 4 , the detection seat 151 may include a first servo module 1511 and a second servo module 1512 . The camera assembly 152 is drivingly connected to the first servo module 1511 through the second servo module 1512, and the first servo module 1511 and the second servo module 1512 respectively drive the camera assembly 152 to move along the length direction and the width direction of the pick-up mechanism 120, That is, the camera assembly 152 is driven to move along the direction of the straight line S2 shown in FIG. 4 , and to move along the direction of the straight line S3 shown in FIG. 4 . In this way, under the drive of the first servo module 1511 and the second servo module 1512, the camera assembly 152 can move left and right and forward and backward relative to the product 200 to be detected, so that the detection angle of the product 200 can be adjusted, which is beneficial Improve visual inspection effect and accuracy.
在其他一些实施例中,检测座151中的第一伺服模组1511、第二伺服模组1512也可以用其他液压驱动装置、气动装置代替,以实现相机组件152在平面内的位移。In some other embodiments, the first servo module 1511 and the second servo module 1512 in the detection seat 151 can also be replaced by other hydraulic drive devices and pneumatic devices to realize the displacement of the camera assembly 152 in the plane.
简单来说,上述实施例中,是通过控制相机组件152沿图4所示的直线S 2的方向运动,来实现相机组件152相对于被检测产品200的左右移动。 To put it simply, in the above embodiment, the left and right movement of the camera assembly 152 relative to the inspected product 200 is realized by controlling the camera assembly 152 to move along the direction of the straight line S2 shown in FIG. 4 .
可选地,在其他一些实施例中,也可以通过控制拾取机构120沿图4所示的直线S 2的方向运动,使得被检测产品200相对于相机组件152的左右移动,同样可以实现对产品200的检测角度进行调节。 Optionally, in some other embodiments, it is also possible to control the pick-up mechanism 120 to move along the direction of the straight line S2 shown in FIG. The detection angle of 200 can be adjusted.
具体而言,在拾取机构120通过升降机构130和横移机构140的驱动而将待检测的产品200移动至检测机构150对面后,即完成了产品200的拾取过程后,在对产品200进行外观检测的过程中,拾取机构120可以带动被检测的产品200沿拾取机构120的长度方向运动,例如沿图4所示的直线S 2的方向运动。即在检测过程中,产品200相对于相机组件152可以左右移动。如此,若相机组件152一次只拍摄被检测产品200上正对检测机构150的某表面的局部区域时,通过控制拾取机构120(也即产品200)沿直线S 2的方向运动,可以使相机组件152依次拍摄该表面的多个局部区域,从而获得对应于该表面的多个外观图像,其中该多个外观图像中的每个外观图像对应该表面的一个局部区域。 Specifically, after the pick-up mechanism 120 moves the product 200 to be detected to the opposite side of the detection mechanism 150 through the driving of the lifting mechanism 130 and the traverse mechanism 140, that is, after the picking process of the product 200 is completed, the appearance of the product 200 is carried out. During the inspection process, the pick-up mechanism 120 can drive the inspected product 200 to move along the length direction of the pick-up mechanism 120 , for example, along the direction of the straight line S2 shown in FIG. 4 . That is, during the inspection process, the product 200 can move left and right relative to the camera assembly 152 . In this way, if the camera assembly 152 only photographs a local area of a certain surface facing the detection mechanism 150 on the inspected product 200 at a time, by controlling the pick-up mechanism 120 (that is, the product 200) to move along the direction of the straight line S2 , the camera assembly can be Step 152 sequentially photographs multiple local areas of the surface, so as to obtain multiple appearance images corresponding to the surface, wherein each appearance image in the multiple appearance images corresponds to a local area of the surface.
在一些实施例中,请参阅图1与图4,检测机构150还包括光源153,光源153与相机组件152间隔设置。如此,通过光源153的补光,有利于提高相机的成像质量,进而提高对不同产品200的检测质量和整体检测效率。In some embodiments, please refer to FIG. 1 and FIG. 4 , the detection mechanism 150 further includes a light source 153 , and the light source 153 is spaced from the camera assembly 152 . In this way, the supplementary light of the light source 153 is beneficial to improve the imaging quality of the camera, thereby improving the detection quality and overall detection efficiency of different products 200 .
可选地,光源153的种类可为线性光源、环形光源、四面光源、原顶光源、面光源、点光源或其它补光装置,本申请实施例对此不作限定。Optionally, the type of the light source 153 may be a linear light source, a ring light source, a four-sided light source, an original top light source, a surface light source, a point light source or other supplementary light devices, which is not limited in this embodiment of the present application.
作为示例而非限定,请参阅图1与图4,光源153可以包括同轴光源和条形光源。如此,根据不同产品200的检测需求,通过微调光源153的 角度、光强、色温等参数即可满足检测能力,同时,有利于提高检测机构150的兼容性和对产品200外观缺陷的检测效果。As an example but not a limitation, please refer to FIG. 1 and FIG. 4 , the light source 153 may include a coaxial light source and a bar-shaped light source. In this way, according to the detection requirements of different products 200, the detection capability can be satisfied by fine-tuning the angle, light intensity, color temperature and other parameters of the light source 153, and at the same time, it is beneficial to improve the compatibility of the detection mechanism 150 and the detection effect on the appearance defects of the product 200.
在一些实施例中,光源153的数量与相机组件152的数量相匹配,例如光源153的数量等于相机组件152的数量。如此,每个相机组件152对应独立的光源153,有利于每个相机组件152单独工作,从而可以适应多个相机组件152在检测过程中的组合分配。In some embodiments, the number of light sources 153 matches the number of camera assemblies 152 , for example, the number of light sources 153 is equal to the number of camera assemblies 152 . In this way, each camera assembly 152 corresponds to an independent light source 153, which is beneficial for each camera assembly 152 to work independently, so as to adapt to the combined allocation of multiple camera assemblies 152 in the detection process.
在一个实施例中,请参阅图1、图5与图6,产品外观缺陷检测装置100还可以包括交接机构160。交接机构160与检测机构150沿拾取机构120的宽度方向间隔设置,交接机构160用于带动产品200旋转,以改变检测机构150对产品200的检测角度。如此,检测机构150对拾取机构120上的产品200检测完成后,交接机构160从拾取机构120上拾取下产品200,然后带动产品200转动,使得产品200相对相机组件152的角度发生变化,进而实现检测机构150对产品200其它角度和侧面的外观缺陷检测,有效提高检测效率和精度。In one embodiment, please refer to FIG. 1 , FIG. 5 and FIG. 6 , the product appearance defect detection device 100 may further include a transfer mechanism 160 . The handover mechanism 160 and the detection mechanism 150 are arranged at intervals along the width direction of the pick-up mechanism 120 , and the handover mechanism 160 is used to drive the product 200 to rotate so as to change the detection angle of the product 200 by the detection mechanism 150 . In this way, after the detection mechanism 150 detects the product 200 on the pick-up mechanism 120, the transfer mechanism 160 picks up the product 200 from the pick-up mechanism 120, and then drives the product 200 to rotate, so that the angle of the product 200 relative to the camera assembly 152 changes, thereby realizing The detection mechanism 150 detects appearance defects at other angles and sides of the product 200, effectively improving detection efficiency and accuracy.
具体地,在一些实施例中,请参图1、图5与图6,交接机构160可以包括第二拾取件161、交接座162与旋转座163。第二拾取件161设置在交接座162上,第二拾取件161用于拾取和释放产品200,更为具体地,第二拾取件161用于在该第二拾取件161与第一拾取件122之间传递产品200。交接座162与旋转座163转动连接,如图6所示,交接座162能够在旋转座163上绕平行于直线S 2的轴线旋转,为方便描述,以下实施例将该轴线称为第三轴线,以Z 1表示。如此,第二拾取件161从第一拾取件122接过产品200后,交接座162相对旋转座163转动,从而实现产品200的转动,进而使得检测机构150对产品200的其他角度进行检测。 Specifically, in some embodiments, please refer to FIG. 1 , FIG. 5 and FIG. 6 , the handover mechanism 160 may include a second picker 161 , a handover seat 162 and a rotating seat 163 . The second pick-up piece 161 is arranged on the transfer seat 162, and the second pick-up piece 161 is used for picking up and releasing the product 200, more specifically, the second pick-up piece 161 is used for connecting the second pick-up piece 161 with the first pick-up piece 122. Pass product 200 between. The transfer seat 162 is rotatably connected with the rotation seat 163. As shown in FIG. 6, the transfer seat 162 can rotate on the rotation seat 163 around an axis parallel to the straight line S2 . For the convenience of description, the following embodiments refer to this axis as the third axis , represented by Z1 . In this way, after the second picker 161 picks up the product 200 from the first picker 122 , the transfer seat 162 rotates relative to the rotating seat 163 , so as to realize the rotation of the product 200 , and then make the detection mechanism 150 detect other angles of the product 200 .
如前所述,若拾取机构120的第一拾取件122与产品200的第一表面接触,则当交接机构160从拾取机构120上拾取下产品200,则第二拾取件161可以与该产品200的第七表面接触,其中,该第七表面为与第一表面不同的表面,例如,该第七表面可以为与第一表面相交的表面,或者该第七表面也可以为与第一表面相对的表面。As previously mentioned, if the first pick-up member 122 of the pick-up mechanism 120 is in contact with the first surface of the product 200, then when the handover mechanism 160 picks up the product 200 from the pick-up mechanism 120, the second pick-up member 161 can be in contact with the product 200. The seventh surface is in contact with the first surface, wherein the seventh surface is a surface different from the first surface, for example, the seventh surface can be a surface intersecting with the first surface, or the seventh surface can also be a surface opposite to the first surface s surface.
在一些实施例中,如图6所示,该第三轴线Z 1经过该交接座162的中心,也就是说,该交接座162可绕经过自身中心且平行于S 2方向的轴线转 动。当交接座162绕第三轴线Z 1转动的角度较小时,可以使相机组件152检测到产品200正对相机组件152的表面(例如产品200的第三表面)的其他角度。当交接座162绕第三轴线Z 1转动的角度较大时,相机组件152可以检测到在环绕第三轴线Z 1的周向上自该第三表面起彼此相交并且连续的多个表面中的至少一个面。如此,在检测机构150对第二拾取件161上的产品200进行检测时,通过交接座162的转动能够提高检测角度的范围,进而提高检测机构150的工作效率和检测效果。 In some embodiments, as shown in FIG. 6 , the third axis Z 1 passes through the center of the transfer seat 162 , that is, the transfer seat 162 can rotate around an axis that passes through its center and is parallel to the direction S 2 . When the rotation angle of the transfer base 162 around the third axis Z1 is small, the camera assembly 152 can detect other angles of the surface of the product 200 facing the camera assembly 152 (eg, the third surface of the product 200 ). When the joint seat 162 rotates around the third axis Z1 at a relatively large angle, the camera assembly 152 can detect at least one of the multiple surfaces that intersect each other and are continuous from the third surface in the circumferential direction around the third axis Z1 one face. In this way, when the detection mechanism 150 detects the product 200 on the second picker 161 , the rotation of the transfer seat 162 can increase the detection angle range, thereby improving the working efficiency and detection effect of the detection mechanism 150 .
在一些实施例中,交接座162绕第三轴线Z 1转动的角度范围可以根据检测机构150在交接座162绕第三轴线Z 1转动时的检测范围确定。作为示例而非限定,若产品200为长方体或正方体,产品200被第一拾取件122拾取后,产品200的第三表面正对检测机构150,产品200的第一表面与第一拾取件122接触。在检测机构150对第一拾取件122上的产品检测完后,交接机构160从拾取机构120上拾取下产品200,产品200的第二表面与第二拾取件161接触,该第二表面为与第一表面相对的面,产品200的第三表面、第四表面、第五表面或第六表面中的某个表面正对检测机构150。将交接机构160从拾取机构120上拾取产品200时的状态下,交接座162绕第三轴线Z 1转动的角度设为0。在交接座162绕第三轴线Z 1转动的过程中,检测机构150至少需检测产品200的第一表面(即产品200被第一拾取件122拾取时未被检测到的表面),则交接座162绕第三轴线Z 1转动的角度的范围可以为0-90°,其中当交接座162绕第三轴线Z 1转动的角度为90°时,产品200的第一表面正对检测机构150。 In some embodiments, the angle range in which the transfer seat 162 rotates around the third axis Z1 can be determined according to the detection range of the detection mechanism 150 when the transfer seat 162 rotates around the third axis Z1 . As an example and not a limitation, if the product 200 is a cuboid or a cube, after the product 200 is picked up by the first pick-up member 122, the third surface of the product 200 is facing the detection mechanism 150, and the first surface of the product 200 is in contact with the first pick-up member 122 . After the detection mechanism 150 has detected the product on the first pick-up piece 122, the delivery mechanism 160 picks up the product 200 from the pick-up mechanism 120, and the second surface of the product 200 contacts the second pick-up piece 161, and the second surface is in contact with the second pick-up piece 161. On the opposite side of the first surface, one of the third surface, the fourth surface, the fifth surface or the sixth surface of the product 200 faces the detection mechanism 150 . When the delivery mechanism 160 picks up the product 200 from the picking mechanism 120 , the rotation angle of the delivery seat 162 around the third axis Z1 is set to zero. During the rotation process of the transfer seat 162 around the third axis Z1 , the detection mechanism 150 needs to detect at least the first surface of the product 200 (that is, the surface that is not detected when the product 200 is picked up by the first picker 122), then the transfer seat The angle of rotation of 162 around the third axis Z1 can range from 0° to 90°, wherein when the angle of rotation of the transfer seat 162 around the third axis Z1 is 90°, the first surface of the product 200 faces the detection mechanism 150 .
在一些实施例中,交接座162绕第三轴线Z 1转动的过程中,可以在一个或多个第二检测角度下暂停预设时间,以便于检测机构150对产品200处于该一个或多个第二检测角度下进行外观检测。例如,仍以产品200为长方体或正方体为例,交接座162绕第三轴线Z 1转动的过程,可以在转动角度为90°时保持预设时间静止,以便于检测机构150对产品200的第一表面进行检测。 In some embodiments, during the rotation of the transfer base 162 around the third axis Z1 , it can be paused for a preset time at one or more second detection angles, so that the detection mechanism 150 can detect the product 200 at the one or more second detection angles. Appearance detection is performed under the second detection angle. For example, still taking the product 200 as a cuboid or a cube as an example, the process of the transfer seat 162 rotating around the third axis Z1 can be kept still for a preset time when the rotation angle is 90°, so that the detection mechanism 150 can check the product 200 for the first time. A surface is tested.
需要说明的是,以上仅为本申请提供的一个具体示例,产品200的规格、形状等不同时,检测机构150在交接座162绕第三轴线Z 1转动时的检测范围不同,相应地,交接座162绕第三轴线Z 1转动的角度范围不同。在 实际应用中,交接座162绕第三轴线Z 1转动的角度范围可以根据实际需求确定,本申请实施例对此不作具体限定。 It should be noted that the above is only a specific example provided by the present application. When the specifications and shapes of the products 200 are different, the detection range of the detection mechanism 150 when the transfer seat 162 rotates around the third axis Z1 is different. Correspondingly, the transfer The rotation angle ranges of the seat 162 around the third axis Z1 are different. In practical applications, the angle range in which the transfer seat 162 rotates around the third axis Z1 can be determined according to actual needs, which is not specifically limited in this embodiment of the present application.
可以理解的是,本申请实施例中,由于第二拾取件161与交接座162相连接,因此交接座162绕第三轴线Z 1转动时,第二拾取件161也在绕第三轴线Z 1转动。因此,前述交接座162绕第三轴线Z 1转动的描述也可以替换为第二拾取件161绕第三轴线Z 1转动。 It can be understood that, in the embodiment of the present application, since the second pick-up member 161 is connected to the transfer seat 162, when the transfer seat 162 rotates around the third axis Z1 , the second pick-up member 161 also rotates around the third axis Z1 turn. Therefore, the foregoing description of the transfer seat 162 rotating around the third axis Z1 can also be replaced by the second picker 161 rotating around the third axis Z1 .
本申请实施例中,拾取座121绕第一轴线D 1转动的角度范围与交接座162绕第三轴线Z 1转动的角度范围至少能够使产品200与第一拾取件122相接触的表面以及与第二拾取件161相接触的表面被检测机构150检测到。在一些实施例中,拾取座121绕第一轴线D 1转动的角度范围与交接座162绕第三轴线Z 1转动的角度范围能够使产品200在垂直于直线S 2所指方向的周向上的各表面被检测机构150检测到。作为示例而非限定,以产品200为前述介绍的长方体或正方体为例,则拾取座121绕第一轴线D 1转动的角度范围至少使与第一拾取件122相接触的第一表面被检测,交接座162绕第三轴线Z 1转动的角度范围至少使与第二拾取件161相接触的第二表面被检测。 In the embodiment of the present application, the angular range of the pick-up seat 121 rotating around the first axis D1 and the angle range of the transfer seat 162 around the third axis Z1 can at least make the surface of the product 200 in contact with the first pick-up part 122 and the contact surface with the first pick-up part 122 The contacting surface of the second pickup 161 is detected by the detection mechanism 150 . In some embodiments, the angular range of the pick-up base 121 rotating around the first axis D1 and the angle range of the transfer base 162 around the third axis Z1 can make the product 200 rotate in the circumferential direction perpendicular to the direction indicated by the straight line S2 . Each surface is detected by the detection mechanism 150 . As an example and not a limitation, if the product 200 is the aforementioned cuboid or cube as an example, then the angle range in which the pick-up seat 121 rotates around the first axis D1 at least enables the first surface in contact with the first pick-up member 122 to be detected, The rotation angle range of the transfer seat 162 around the third axis Z1 enables at least the second surface in contact with the second pick-up member 161 to be detected.
可选地,在一些实施例中,如图6所示,第二拾取件161也可以与交接座162转动连接。如此,在检测机构150对第二拾取件161上的产品200进行检测时,可以增加检测角度和检测位置,进一步提高该产品200的检测效果。Optionally, in some embodiments, as shown in FIG. 6 , the second pick-up member 161 may also be rotatably connected to the connecting seat 162 . In this way, when the detection mechanism 150 detects the product 200 on the second picker 161 , the detection angle and detection position can be increased to further improve the detection effect of the product 200 .
本申请实施例中,该第二拾取件161可以绕平行于直线S 1的轴线转动,为方便描述,以下实施例将该轴线称为第四轴线,以Z 2表示。在一些实施例中,该第四轴线Z 2经过该第二拾取件161的中心,也就是说,该第二拾取件161可绕经过自身中心且平行于S 1方向的轴线旋转。那么,若第二拾取件161与产品200的第二表面接触,当该第二拾取件161绕第四轴线Z 2转动的角度较小时,例如,转动角度小于90°,可以使检测机构150检测到产品200正对检测机构150的表面(例如第三表面、第四表面、第五表面或第六表面)的一个或多个角度。当该第二拾取件161绕第四轴线Z 2转动的角度较大时,例如,转动角度超过90°,检测机构150可以分别检测到在环绕第四轴线Z 2的周向上的至少一个面,换言之,检测机构150可 以对环绕该第二表面的多个表面中的至少一个表面进行检测。 In the embodiment of the present application, the second pick-up member 161 can rotate around an axis parallel to the straight line S 1 , for convenience of description, this axis is referred to as a fourth axis in the following embodiments, denoted by Z 2 . In some embodiments, the fourth axis Z 2 passes through the center of the second pick-up member 161 , that is, the second pick-up member 161 can rotate around an axis passing through its center and parallel to the direction S 1 . Then, if the second pick-up piece 161 is in contact with the second surface of the product 200, when the second pick-up piece 161 rotates around the fourth axis Z2 at a small angle, for example, the rotation angle is less than 90°, the detection mechanism 150 can detect One or more angles to the surface of the product 200 facing the detection mechanism 150 (eg, the third surface, the fourth surface, the fifth surface, or the sixth surface). When the second pick-up member 161 rotates at a relatively large angle around the fourth axis Z2 , for example, the rotation angle exceeds 90°, the detection mechanism 150 can respectively detect at least one surface in the circumferential direction around the fourth axis Z2 , In other words, the detection mechanism 150 can detect at least one surface among the multiple surfaces surrounding the second surface.
在一些实施例中,该第二拾取件161绕第四轴线Z 2转动的角度范围可以根据检测机构150在第二拾取件161绕第四轴线Z 2转动时的检测范围确定。作为示例而非限定,若产品200为长方体或正方体,第二拾取件161从第一拾取件122上拾取到产品200时,产品200的第三表面正对检测机构150,可以将此状态下第二拾取件161绕第四轴线Z 2转动的角度设为0°。在第二拾取件161绕第四轴线Z 2转动过程中,检测机构150可以检测产品的第三表面以及在绕第四轴线Z 2旋转的周向上与第三表面相连的至少一个表面,则第二拾取件161绕第四轴线Z 2转动的角度的范围可以为0-360°。其中,当第二拾取件161绕第四轴线Z 2转动的角度为90°时,产品200的与第三表面相连的第四表面正对检测机构150;当第二拾取件161绕第四轴线Z 2转动的角度为180°时,产品200的与第四表面相连的第五表面正对检测机构150;第二拾取件161绕第四轴线Z 2转动的角度为270°时,产品200的与第五表面相连的第六表面正对检测机构150;第二拾取件161绕第四轴线Z 2转动的角度为360°时,产品200的第三表面又正对检测机构150。 In some embodiments, the angular range of rotation of the second pick-up member 161 around the fourth axis Z2 can be determined according to the detection range of the detection mechanism 150 when the second pick-up member 161 rotates around the fourth axis Z2 . As an example and not a limitation, if the product 200 is a cuboid or a cube, when the second pick-up piece 161 picks up the product 200 from the first pick-up piece 122, the third surface of the product 200 is facing the detection mechanism 150. The rotation angle of the second picker 161 around the fourth axis Z2 is set to 0°. During the rotation of the second picker 161 around the fourth axis Z2 , the detection mechanism 150 can detect the third surface of the product and at least one surface connected to the third surface in the circumferential direction of rotation around the fourth axis Z2 , then the first The rotation angle of the second picker 161 around the fourth axis Z 2 may range from 0° to 360°. Wherein, when the angle that the second pick-up member 161 rotates around the fourth axis Z2 is 90°, the fourth surface connected to the third surface of the product 200 faces the detection mechanism 150; when the second pick-up member 161 rotates around the fourth axis When Z 2 rotates at an angle of 180°, the fifth surface connected to the fourth surface of the product 200 faces the detection mechanism 150; when the second picker 161 rotates at an angle of 270° around the fourth axis Z 2 , the product 200 rotates at an angle of 270°. The sixth surface connected to the fifth surface faces the detection mechanism 150 ; when the second picker 161 rotates 360° around the fourth axis Z 2 , the third surface of the product 200 faces the detection mechanism 150 again.
在一些实施例中,第二拾取件161可以绕第四轴线Z 2朝同一方向旋转,例如第二拾取件161可以绕第四轴线Z 2顺时针旋转,或者绕第四轴线Z 2逆时针旋转。相应地,在第二拾取件161绕第四轴线Z 2旋转的过程中,第三表面、第四表面、第五表面和第六表面依次正对检测机构150,或者第三表面、第六表面、第五表面、第四表面依次正对检测机构150。若产品200的第三表面正对检测机构150时,第二拾取件161的角度设为0°,则第二拾取件161绕第四轴线Z 2转动的角度的范围可以为[0,a],其中a大于0°且小于或等于360°,例如a可以为30°、60°、90°、120°、150°、180°、210°、240°、270°、300°、330°、360°等。 In some embodiments, the second picker 161 can rotate in the same direction around the fourth axis Z2 , for example, the second picker 161 can rotate clockwise around the fourth axis Z2 , or counterclockwise around the fourth axis Z2 . Correspondingly, during the rotation process of the second pick-up member 161 around the fourth axis Z2 , the third surface, the fourth surface, the fifth surface and the sixth surface face the detection mechanism 150 sequentially, or the third surface and the sixth surface , the fifth surface, and the fourth surface face the detection mechanism 150 in turn. If the third surface of the product 200 faces the detection mechanism 150, and the angle of the second pick-up member 161 is set to 0°, then the range of the angle of rotation of the second pick-up member 161 around the fourth axis Z2 can be [0, a] , where a is greater than 0° and less than or equal to 360°, for example, a can be 30°, 60°, 90°, 120°, 150°, 180°, 210°, 240°, 270°, 300°, 330°, 360° etc.
在一些实施例中,第二拾取件161可以绕第四轴线Z 2朝两个相反方向旋转,例如第二拾取件161可以绕第四轴线Z 2顺时针旋转,也可以绕第四轴线Z 2逆时针旋转。例如,当第二拾取件161绕第四轴线Z 2顺时针旋转时,第六表面在第三表面之后正对检测机构150,当第二拾取件161绕第四轴线Z 2逆时针旋转时,第四表面在第三表面之后正对检测机构150。若 产品200的第三表面正对检测机构150时,第二拾取件161的角度设为0°,则第二拾取件161绕第四轴线Z 2转动的角度的范围可以为[-b,c],其中b大于或等于0°且小于或等于180,c大于或等于0°且小于或等于180°,b和c不同时为0°。例如b或c可以为30°、60°、90°、120°、150°、180°等。 In some embodiments, the second picker 161 can rotate in two opposite directions around the fourth axis Z2 , for example, the second picker 161 can rotate clockwise around the fourth axis Z2 , or can rotate around the fourth axis Z2 Anticlockwise rotation. For example, when the second pick-up member 161 rotates clockwise around the fourth axis Z2 , the sixth surface faces the detection mechanism 150 behind the third surface, and when the second pick-up member 161 rotates counterclockwise around the fourth axis Z2 , The fourth surface faces the detection mechanism 150 behind the third surface. If the third surface of the product 200 is facing the detection mechanism 150, and the angle of the second pick-up member 161 is set to 0°, then the range of the angle of rotation of the second pick-up member 161 around the fourth axis Z2 can be [-b, c ], where b is greater than or equal to 0° and less than or equal to 180, c is greater than or equal to 0° and less than or equal to 180°, and b and c are not 0° at the same time. For example, b or c can be 30°, 60°, 90°, 120°, 150°, 180°, etc.
需要说明的是,上述实施例中所涉及的“顺时针”、“逆时针”是根据从产品200远离第二拾取件161的一侧到产品200被第二拾取件161拾取的一侧的方向定义的。以产品200为长方体或正方体,该方向为从第一表面到指向第二表面的方向。It should be noted that the "clockwise" and "counterclockwise" involved in the above embodiments are based on the direction from the side of the product 200 away from the second picker 161 to the side where the product 200 is picked up by the second picker 161 Defined. Assuming that the product 200 is a cuboid or a cube, the direction is the direction from the first surface to the second surface.
在一些实施例中,第二拾取件161绕第四轴线Z 2转动的过程中,可以在一个或多个第四检测角度下暂停预设时间,以便于检测机构150对产品200处于该一个或多个第四检测角度下进行外观检测。例如,仍以产品200为长方体或正方体且第二拾取件161绕第四轴线Z 2朝同一方向旋转为例,第二拾取件161绕第四轴线Z 2转动的过程,可以在分别为转动角度为0°、90°、180°、270°时保持预设时间静止,以便于检测机构150分别对产品200的第三表面、第四表面、第五表面、第六表面进行检测。 In some embodiments, during the rotation of the second picker 161 around the fourth axis Z2 , it can pause for a preset time at one or more fourth detection angles, so that the detection mechanism 150 can detect the product 200 at one or more fourth detection angles. Appearance inspection is performed under multiple fourth inspection angles. For example, still taking the product 200 as a cuboid or cube and the second pick-up member 161 rotating in the same direction around the fourth axis Z2 as an example, the process of the second pick-up member 161 rotating around the fourth axis Z2 can be performed at a rotation angle of When it is 0°, 90°, 180°, 270°, keep the preset time still, so that the detection mechanism 150 can detect the third surface, the fourth surface, the fifth surface, and the sixth surface of the product 200 respectively.
需要说明的是,以上仅为本申请提供的一个具体示例,产品200的规格、形状等不同时,检测机构150在第二拾取件161绕第四轴线Z 2转动时的检测范围不同,相应地,第二拾取件161绕第四轴线Z 2转动的角度范围不同。在实际应用中,第二拾取件161绕第四轴线Z 2转动的角度范围可以根据实际需求确定,本申请实施例对此不作具体限定。 It should be noted that the above is only a specific example provided by the present application. When the specifications and shapes of the products 200 are different, the detection range of the detection mechanism 150 when the second picker 161 rotates around the fourth axis Z2 is different, and accordingly , the angle ranges in which the second picker 161 rotates around the fourth axis Z2 are different. In practical applications, the angle range in which the second pick-up member 161 rotates around the fourth axis Z 2 may be determined according to actual requirements, which is not specifically limited in this embodiment of the present application.
在一些实施例中,第一拾取件122绕第二轴线D 2转动的角度范围与第二拾取件161绕第四轴线Z 2转动的角度范围至少能够使产品200在环绕直线S 1所指方向的周向上的各表面被检测机构150检测到。为方便描述,以下将产品200在垂直于直线S 1所指方向的周向上包括的全部表面所组成的集合简称为第三表面集。作为示例而非限定,以产品200为前述介绍的长方体或正方体为例,第三表面集包括连续相交的第三表面、第四表面、第五表面和第六表面。则可以存在以下几种情况: In some embodiments, the angular range of rotation of the first picker 122 around the second axis D2 and the angular range of rotation of the second picker 161 around the fourth axis Z2 can at least enable the product 200 to rotate around the direction indicated by the straight line S1. Each surface in the circumferential direction of is detected by the detection mechanism 150 . For the convenience of description, the set of all the surfaces of the product 200 in the circumferential direction perpendicular to the direction indicated by the straight line S1 is referred to as the third surface set for short. As an example but not a limitation, taking the product 200 as an example of the aforementioned cuboid or cube, the third surface set includes a third surface, a fourth surface, a fifth surface and a sixth surface that intersect continuously. Then the following situations can exist:
1)第一拾取件122绕第二轴线D 2转动的角度范围能够使第三表面集中的一个表面(例如第三表面、第四表面、第五表面和第六表面中的任意 一个表面)被检测,第二拾取件161绕第四轴线Z 2转动的角度范围能够使第三表面集中的三个表面(除前述在第一拾取件122拾取时已被检测的表面外的其他三个表面)被检测。 1) The angle range in which the first pick-up member 122 rotates around the second axis D2 can make a surface where the third surface is concentrated (for example, any one of the third surface, the fourth surface, the fifth surface and the sixth surface) be selected. Detect, the angle range that the second pick-up piece 161 rotates around the fourth axis Z2 can make the three surfaces that the third surface concentrates (other three surfaces except the aforementioned surface that has been detected when the first pick-up piece 122 picks up) is detected.
2)第一拾取件122绕第二轴线D 2转动的角度范围能够使第三表面集中的两个表面(例如相交的两个表面,或者相对的两个表面)被检测,第二拾取件161绕第四轴线Z 2转动的角度范围能够使第三表面集中的另外两个表面(除前述在第一拾取件122拾取时已被检测的表面外的其他两个表面)被检测。 2) The angle range in which the first picker 122 rotates around the second axis D2 can enable the detection of two surfaces where the third surface is concentrated (for example, two intersecting surfaces, or two opposite surfaces), and the second picker 161 The angle range of the rotation around the fourth axis Z 2 enables the other two surfaces where the third surface is concentrated (the other two surfaces except the aforementioned surface that has been detected when the first picker 122 picks up) to be detected.
3)第一拾取件122绕第二轴线D 2转动的角度范围能够使第三表面集中的三个表面(例如第三表面、第四表面、第五表面和第六表面中的任意三个表面)被检测,第二拾取件161绕第四轴线Z 2转动的角度范围能够使第三表面集中的一个表面(除前述在第一拾取件122拾取时已被检测的表面外的剩余一个表面)被检测。 3) The angle range of the first pick-up member 122 rotating around the second axis D2 can make the third surface concentrate on three surfaces (such as any three surfaces in the third surface, the fourth surface, the fifth surface and the sixth surface) ) is detected, and the angle range that the second pick-up piece 161 rotates around the fourth axis Z2 can make a surface where the third surface is concentrated (the remaining surface except the aforementioned surface that has been detected when the first pick-up piece 122 picks up) is detected.
4)第一拾取件122绕第二轴线D 2转动的角度范围能够使第三表面集中的全部表面被检测,第二拾取件161不绕第四轴线Z 2转动或者第二拾取件161绕第四轴线Z 2转动的角度范围能够使第三表面集中的至少一个表面被重复检测; 4) The angle range in which the first pick-up member 122 rotates around the second axis D2 can enable all the surfaces where the third surface is concentrated to be detected, and the second pick-up member 161 does not rotate around the fourth axis Z2 or the second pick-up member 161 rotates around the second axis Z2. The angular range of the four-axis Z2 rotation enables at least one surface of the third surface concentration to be repeatedly detected;
5)第二拾取件161绕第四轴线Z 2转动的角度范围能够使第三表面集中的全部表面被检测,第一拾取件122不绕第二轴线D 2转动或者第一拾取件122绕第二轴线D 2转动的角度范围能够使第三表面集中的至少一个表面被重复检测。 5) The angle range in which the second picker 161 rotates around the fourth axis Z2 can enable all the surfaces where the third surface is concentrated to be detected, and the first picker 122 does not rotate around the second axis D2 or the first picker 122 rotates around the second axis D2. The angular range of rotation of the second axis D2 enables at least one surface of the third surface set to be repeatedly detected.
如此,通过第一拾取件122绕第二轴线D 2转动和/或第二拾取件161绕第四轴线Z 2转动,可以使第三表面集中的全部表面被检测机构150检测。 In this way, by rotating the first picker 122 around the second axis D 2 and/or the second picker 161 around the fourth axis Z 2 , all the surfaces in the third surface collection can be detected by the detection mechanism 150 .
在一些实施例中,如图6所示,该第二拾取件161还可以绕平行于直线S 2的轴线转动,为方便描述,以下实施例将该轴线称为第六轴线,以Z 3表示。在一些实施例中,该第六轴线Z 3经过该第二拾取件161与交接座162之间的连接区域,也就是说该第二拾取件161还可以绕经过该第二拾取件161与交接座162之间的连接区域并且平行于S 2的方向的轴线转动。那么,若第二拾取件161与产品200的第二表面接触,当该第二拾取件161绕第六轴线Z 3转动的角度较小时,例如,转动角度小于90°,可以使相 机组件152检测到产品200正对相机组件152的表面的一个或多个角度。当该第二拾取件161绕第六轴线Z 3转动的角度较大时,例如,转动角度超过90°,则相机组件152可以分别检测到在环绕第六轴线Z 3的周向上的多个表面中的至少一个面。 In some embodiments, as shown in FIG. 6, the second pick-up member 161 can also rotate around an axis parallel to the straight line S2 . For the convenience of description, the following embodiments refer to this axis as the sixth axis, represented by Z3. . In some embodiments, the sixth axis Z3 passes through the connection area between the second pick-up member 161 and the transfer seat 162, that is to say, the second pick-up member 161 can also pass through the second pick-up member 161 and the transfer seat 162. The connection area between the seats 162 and the axis of rotation parallel to the direction of S2 . Then, if the second pick-up part 161 is in contact with the second surface of the product 200, when the second pick-up part 161 rotates around the sixth axis Z3 at a relatively small angle, for example, the rotation angle is less than 90°, the camera assembly 152 can detect One or more angles to the surface of product 200 facing camera assembly 152 . When the second pick-up part 161 rotates around the sixth axis Z3 at a relatively large angle, for example, the angle of rotation exceeds 90°, the camera assembly 152 can respectively detect a plurality of surfaces in the circumferential direction around the sixth axis Z3 at least one face in .
本申请实施例中,第二拾取件161绕第六轴线Z 3转动的过程与交接座162绕第三轴线Z 1转动的过程类似,因此关于第二拾取件161绕第六轴线Z 3转动的角度范围、第二拾取件161绕第六轴线Z 3转动时在一个或多个固定角度下静止预设时间等可以参考上文有关交接座162绕第三轴线Z 1转动的相关描述,为简洁,在此不再赘述。 In the embodiment of the present application, the rotation process of the second pick-up member 161 around the sixth axis Z3 is similar to the process of the rotation of the transfer seat 162 around the third axis Z1 . For the angle range, the second picker 161 resting at one or more fixed angles for a preset time when it rotates around the sixth axis Z3, etc., please refer to the relevant description above about the rotation of the transfer seat 162 around the third axis Z1 for brevity. , which will not be repeated here.
可选地,在一些实施例中,交接座162可绕第三轴线Z 1转动,和/或第二拾取件161可绕第六轴线Z 3转动。 Optionally, in some embodiments, the transfer seat 162 is rotatable around the third axis Z1 , and/or the second picker 161 is rotatable around the sixth axis Z3 .
可以理解的是,交接座162绕第三轴线Z 1转动,可以替换为第二拾取件161绕第三轴线Z 1转动。第三轴线Z 1与第六轴线Z 3相互平行且均平行于直线S 1。因此本申请实施例中,第六轴线Z 3可以认为是第三轴线Z 1的一个例子。也就是说,第三轴线Z 1可以经过交接座162的中心,也可以经过第二拾取件161与交接座162之间的连接区域,本申请实施例对此不作限定。 It can be understood that, the transfer seat 162 rotates around the third axis Z1 , and may be replaced by the second picker 161 rotating around the third axis Z1 . The third axis Z 1 and the sixth axis Z 3 are parallel to each other and parallel to the straight line S 1 . Therefore, in the embodiment of the present application, the sixth axis Z3 can be regarded as an example of the third axis Z1 . That is to say, the third axis Z 1 may pass through the center of the transfer seat 162 , or pass through the connection area between the second pick-up member 161 and the transfer seat 162 , which is not limited in this embodiment of the present application.
在一些实施例中,第二拾取件161与交接座162可拆卸连接。如此,当第二拾取件161损伤或故障时,能够轻松更换第二拾取件161,避免耽误生产时间,有利于提高工作效率,同时,通过更换第二拾取件161的种类,能够兼容不同规格产品200的外观缺陷检测工作,有利于提高产品外观缺陷检测装置100的兼容性和使用品质。In some embodiments, the second pick-up member 161 is detachably connected to the transfer base 162 . In this way, when the second pick-up piece 161 is damaged or fails, the second pick-up piece 161 can be easily replaced, avoiding delays in production time, and is conducive to improving work efficiency. At the same time, by changing the type of the second pick-up piece 161, it can be compatible with products of different specifications The appearance defect detection work of 200 is conducive to improving the compatibility and use quality of the product appearance defect detection device 100 .
可选地,如图1所示,在第一拾取件122与产品200的第一表面接触时,通过第一拾取件122和/或拾取座121的转动可以实现多个表面的检测,但无法实现该第一表面的检测;在第二拾取件161与产品200的第二表面接触时,通过第二拾取件161和/或交接座162的转动可以实现多个表面的检测,但无法实现该第二表面的检测。因此,本申请实施例中,通过在第一拾取件122与第二拾取件161之间交接产品200,可以使得检测机构150检测到产品200与第一拾取件122接触的表面,如前述第一表面,也可以检测到产品与第二拾取件161接触的表面,如前述第二表面,提高了检测 机构150的工作效率和检测效果。Optionally, as shown in FIG. 1, when the first pick-up member 122 is in contact with the first surface of the product 200, the detection of multiple surfaces can be realized by the rotation of the first pick-up member 122 and/or the pick-up seat 121, but cannot Realize the detection of this first surface; When the second pick-up member 161 is in contact with the second surface of product 200, the detection of multiple surfaces can be realized by the rotation of the second pick-up member 161 and/or the transfer seat 162, but this cannot be realized. Detection of the second surface. Therefore, in the embodiment of the present application, by handing over the product 200 between the first pick-up piece 122 and the second pick-up piece 161, the detection mechanism 150 can detect the surface of the product 200 in contact with the first pick-up piece 122, as described in the first pick-up piece 161 mentioned above. The surface, the surface on which the product is in contact with the second picker 161 can also be detected, such as the aforementioned second surface, which improves the working efficiency and detection effect of the detection mechanism 150 .
可选地,第二拾取件161对产品200的拾取方式可为吸取、夹取、托取、磁吸或其它拾取方式。Optionally, the way the second picker 161 picks up the product 200 may be suction, clamping, lifting, magnetic attraction or other picking ways.
在一些实施例中,请参图1、图5与图6,第二拾取件161为真空吸盘。通过真空吸盘的抽放气能够达到对产品200的拾取和释放效果,这种方式有利于避免对产品200产生二次损伤,提高良品率,同时操作简单,成本低,有利于提高经济效益。本实施例仅提供一种第二拾取件161的具体实施方式,但并不以此为限。In some embodiments, please refer to FIG. 1 , FIG. 5 and FIG. 6 , the second picker 161 is a vacuum chuck. The suction and discharge of the vacuum chuck can achieve the effect of picking up and releasing the product 200. This method is conducive to avoiding secondary damage to the product 200 and improving the rate of yield. At the same time, the operation is simple and the cost is low, which is conducive to improving economic benefits. This embodiment only provides a specific implementation manner of the second picker 161 , but it is not limited thereto.
在一个实施例中,请参阅图1、图5与图6,第二拾取件161为两个以上,两个以上第二拾取件161在交接座162上间隔设置。示例性的,该两个以上的第二拾取件161在交接座162上沿直线S 2所指的方向间隔设置。如此,两个以上第二拾取件161同时工作,能够同时对两个以上的产品200进行批量的外观缺陷检测,进而有利于大大提高生产效率。 In one embodiment, please refer to FIG. 1 , FIG. 5 and FIG. 6 , there are more than two second pick-up members 161 , and more than two second pick-up members 161 are arranged at intervals on the transfer seat 162 . Exemplarily, the two or more second pick-up components 161 are arranged at intervals along the direction indicated by the straight line S 2 on the transfer seat 162 . In this way, more than two second pickers 161 work at the same time, and can perform batch appearance defect inspection on more than two products 200 at the same time, which is beneficial to greatly improving production efficiency.
其中,两个以上第二拾取件161可为同时对产品200进行批量的拾取和释放,也可为单独工作,其中一个或几个进行取放产品200。Wherein, more than two second pickers 161 can pick up and release the products 200 in batches at the same time, or can work independently, and one or several of them can pick and place the products 200 .
在一些实施例中,第二拾取件161的数量与第一拾取件122的数量相匹配,例如第二拾取件161的数量等于第一拾取件122的数量。在第一拾取件122向第二拾取件161交接产品200时,第二拾取件161与第一拾取件122在沿直线S 1所指的方向上相对设置。 In some embodiments, the number of the second picks 161 matches the number of the first picks 122 , for example, the number of the second picks 161 is equal to the number of the first picks 122 . When the first picker 122 delivers the product 200 to the second picker 161 , the second picker 161 is opposite to the first picker 122 along the direction indicated by the straight line S 1 .
可选地,第二拾取件161与第一拾取件122的结构相同。Optionally, the second pick-up piece 161 has the same structure as the first pick-up piece 122 .
可选地,交接座162与拾取座121的结构相同。Optionally, the transfer seat 162 has the same structure as the pick-up seat 121 .
在一个实施例中,请参阅图5,交接机构160还包括伺服升降模组164。伺服升降模组164与旋转座163驱动连接,伺服升降模组164用于驱使旋转座163沿拾取机构120的高度方向运动,例如沿图5所示的直线S 1的方向运动。如此,通过伺服升降模组164的升降作用,能够实现旋转座163带动交接座162和第二拾取件161的升降,一方面,当无需使用交接机构160时伺服升降模组164能够带动第交接座162离开检测区域,供检测机构150对拾取机构120上的产品200进行检测,有利于提高结构紧凑性。另一方面,当需要使用交接机构160时,通过伺服升降模组164的升降作用,能够带动产品200在相机组件152的检测范围内移动,调节相机组件 152的检测效果,进而提高检测机构150的检测效率。 In one embodiment, please refer to FIG. 5 , the transfer mechanism 160 further includes a servo lifting module 164 . The servo lifting module 164 is drivingly connected with the rotating base 163 , and the servo lifting module 164 is used to drive the rotating base 163 to move along the height direction of the pick-up mechanism 120 , for example, along the direction of the straight line S1 shown in FIG. 5 . In this way, through the lifting effect of the servo lifting module 164, the rotating base 163 can drive the lifting of the transfer seat 162 and the second pick-up piece 161. On the one hand, when the transfer mechanism 160 is not needed, the servo lifting module 164 can drive the first transfer seat 162 leaves the detection area for the detection mechanism 150 to detect the product 200 on the pick-up mechanism 120, which is beneficial to improve the compactness of the structure. On the other hand, when the transfer mechanism 160 needs to be used, the lifting action of the servo lifting module 164 can drive the product 200 to move within the detection range of the camera assembly 152, adjust the detection effect of the camera assembly 152, and further improve the detection mechanism 150. detection efficiency.
其中,伺服升降模组164还能够用其他液压驱动装置、气动装置代替,实现旋转座163的升降。Wherein, the servo lifting module 164 can also be replaced by other hydraulic drive devices and pneumatic devices to realize the lifting of the rotating base 163 .
以上结合图1至图6对本申请实施例提供的一种产品外观缺陷检测装置100进行了详细介绍。该装置100的工作过程可以大致分为两个过程:产品拾取过程和产品检测过程。A product appearance defect detection device 100 provided by the embodiment of the present application has been described in detail above with reference to FIGS. 1 to 6 . The working process of the device 100 can be roughly divided into two processes: a product picking process and a product detection process.
在产品拾取过程中,在升降机构130和横移机构140的驱动下,拾取机构120从托盘机构110中拾取到待检测的产品200后,将其从托盘机构110移动至检测机构150的检测区域。其中升降机构130带动待检测的产品200可沿直线S 1的方向运动,横移机构140带动待检测的产品200可沿直线S 2的方向运动。 During the product picking process, driven by the lifting mechanism 130 and the traverse mechanism 140, the picking mechanism 120 picks up the product 200 to be detected from the tray mechanism 110, and then moves it from the tray mechanism 110 to the detection area of the detection mechanism 150 . The lifting mechanism 130 drives the product 200 to be inspected to move along the direction of the straight line S1 , and the traverse mechanism 140 drives the product 200 to be inspected to move along the direction of the straight line S2 .
在产品检测过程中,参考图3至图6所示,在拾取机构120中,拾取座121可绕平行于直线S 2的第一轴线D 1转动,在交接机构160中,交接座162可绕平行于直线S 2的第三轴线Z 1转动。通过拾取座121绕第一轴线D 1的转动和交接座162绕第三轴线Z 1的转动以及第一拾取件122与第二拾取件161的交接,可以实现检测机构150对产品200在垂直于直线S 2的周向上的至少两个面(包括产品200与第一拾取件122相接触的面和产品200与第二拾取件161相接触的面的外观检测。 During the product detection process, as shown in FIGS. The third axis Z 1 rotates parallel to the straight line S 2 . Through the rotation of the pick-up seat 121 around the first axis D1 and the rotation of the transfer seat 162 around the third axis Z1 and the handover of the first pick-up piece 122 and the second pick-up piece 161, the detection mechanism 150 can realize the detection of the product 200 perpendicular to The appearance inspection of at least two surfaces in the circumferential direction of the straight line S2 (including the surface of the product 200 in contact with the first pick-up piece 122 and the surface of the product 200 in contact with the second pick-up piece 161 .
在拾取机构120中,第一拾取件122可绕平行于直线S 1的第二轴线D 2转动,和/或,在交接机构160中,第二拾取件161可绕平行于直线S 1的第四轴线Z 2转动。如此,可以实现检测机构150对产品200在垂直于直线S 1的周向上的第三表面集的外观检测。 In the pick-up mechanism 120, the first pick-up member 122 can rotate around the second axis D2 parallel to the straight line S1 , and/or, in the transfer mechanism 160, the second pick-up member 161 can rotate around the second axis D2 parallel to the straight line S1 . Four-axis Z 2 rotation. In this way, the detection mechanism 150 can realize the appearance detection of the third surface set of the product 200 in the circumferential direction perpendicular to the straight line S1 .
在拾取机构120中,第一拾取件122可在升降机构130的驱动下,沿直线S 1的方向运动,和/或,第二拾取件161可在伺服升降模组164的驱动下,沿直线S 1的方向运动。如此,可以实现在第一拾取件122与第二拾取件161之间交接待检测产品200,还可以带动待检测产品200在相机组件152的检测范围内移动,使检测机构150拍摄待检测产品200的多个局部区域。 In the pick-up mechanism 120, the first pick-up piece 122 can be driven by the lifting mechanism 130 to move along the direction of the straight line S1 , and/or the second pick-up piece 161 can be driven by the servo lift module 164 to move along the straight line S 1 direction movement. In this way, the product 200 to be inspected can be handed over between the first picker 122 and the second picker 161, and the product 200 to be inspected can also be driven to move within the detection range of the camera assembly 152, so that the inspection mechanism 150 can take pictures of the product 200 to be inspected. multiple local areas.
在检测机构150中,相机组件152相对于检测座151可沿直线S 3的方向运动,如此可以调整相机组件152与待检测产品200之间的距离,以清 晰成像。 In the inspection mechanism 150 , the camera assembly 152 can move along the direction of the straight line S3 relative to the inspection seat 151 , so that the distance between the camera assembly 152 and the product 200 to be inspected can be adjusted to obtain a clear image.
在检测机构150中,相机组件152相对于检测座151也可沿直线S 2的方向运动,如此可以拍摄待检测产品200的多个局部区域,从而得到完整表面对应的图像。 In the inspection mechanism 150, the camera assembly 152 can also move along the direction of the straight line S2 relative to the inspection seat 151, so that multiple local areas of the product 200 to be inspected can be photographed, so as to obtain images corresponding to the complete surface.
根据以上分析可知,在产品检测过程中,拾取机构120、升降机构130、检测机构150等构成了五轴检测系统,其中用于控制待检测产品200的运动轴包括3个,用于控制相机组件152的运动轴包括2个。该五轴检测系统能够实现待检测产品200与相机组件152之间的相对运动,使得相机组件152将待检测产品200的各个表面检测完成。According to the above analysis, in the product inspection process, the pick-up mechanism 120, the lifting mechanism 130, the detection mechanism 150, etc. constitute a five-axis inspection system, in which there are three motion axes used to control the product 200 to be inspected, which are used to control the camera assembly 152 axes of motion include 2. The five-axis inspection system can realize the relative movement between the product 200 to be inspected and the camera assembly 152 , so that the camera assembly 152 can complete inspection of each surface of the product 200 to be inspected.
在其他一些实施例中,五轴检测系统的运动轴分配还可以有其他实现方式。In some other embodiments, the distribution of motion axes of the five-axis detection system may also have other implementation manners.
在一个实施例中,用于控制待检测产品200的运动轴包括4个,用于控制相机组件152的运动轴包括1个。示例性的,与前述图1至图6所描述的运动轴分配方式不同之处在于,在检测机构150中,相机组件152相对于检测座151只可沿直线S 3的方向运动,而不沿直线S 2的方向运动。相适应的,在检测过程中,待检测产品200在横移机构140的驱动下,可以沿直线S 2的方向运动。其余部件的运动与前述实施例的对应内容相同,为简洁,不再赘述。这样,可以简化控制相机组件152运动的驱动部件,从而使装置100的结构更紧凑。 In one embodiment, there are 4 motion axes for controlling the product 200 to be inspected, and 1 motion axis for controlling the camera assembly 152 . Exemplarily, the difference from the distribution of motion axes described in FIGS. Movement in the direction of the straight line S 2 . Correspondingly, during the inspection process, the product 200 to be inspected can move along the direction of the straight line S2 under the drive of the traverse mechanism 140 . The movement of other components is the same as the corresponding content of the foregoing embodiments, and will not be repeated for brevity. In this way, the driving components for controlling the movement of the camera assembly 152 can be simplified, thereby making the structure of the device 100 more compact.
在另一个实施例中,用于控制待检测产品200的运动轴包括2个,用于控制相机组件152的运动轴包括3个。示例性的,与前述图1至图6所描述的运动轴分配方式不同之处在于,相机组件152相对于检测座151可以沿直线S 3的方向运动,可以沿直线S 2的方向运动,还可以沿直线S 1的方向运动。相应地,在检测过程中,待检测产品200可以不沿直线S 1的方向运动。这样可以通过在直线S 1的方向移动相机组件152来实现多个局部区域的拍摄。其余部件的运动与前述实施例的对应内容相同,为简洁,不再赘述。这样,可以简化控制待检测产品运动的工作流程。 In another embodiment, there are 2 motion axes for controlling the product 200 to be inspected, and 3 motion axes for controlling the camera assembly 152 . Exemplarily, the difference from the distribution of the movement axes described in the aforementioned FIGS. It can move in the direction of the straight line S1 . Correspondingly, during the inspection process, the product 200 to be inspected may not move along the direction of the straight line S1 . In this way, shooting of multiple local areas can be achieved by moving the camera assembly 152 in the direction of the straight line S1 . The movement of other components is the same as the corresponding content of the foregoing embodiments, and will not be repeated for brevity. In this way, the workflow for controlling the movement of the product to be inspected can be simplified.
也就是说,本申请实施例提供的技术方案中,第一拾取件122可以被配置为绕平行于第二方向(即拾取机构120的长度方向,例如图1至6中所示的直线S 2所指的方向)的第一轴线转动D 1且第二拾取件161可以被 配置为绕平行于第二方向的第三轴线Z 1转动,以使得检测机构150对待检测产品200位于垂直于第二方向的周向上的至少两个面进行检测,该至少两个面包括第一表面和第二表面,第二方向垂直于第一方向(即拾取机构120的宽度方向,例如图1至6中所示的直线S 3所指的方向。 That is to say, in the technical solution provided by the embodiment of the present application, the first pick-up member 122 can be configured to revolve parallel to the second direction (that is, the length direction of the pick-up mechanism 120, such as the straight line S2 shown in FIGS. 1 to 6 ). The first axis Z1 in the indicated direction) and the second pick-up part 161 can be configured to rotate around the third axis Z1 parallel to the second direction, so that the inspection mechanism 150 is located perpendicular to the second axis Z1 to be inspected. The at least two surfaces in the circumferential direction of the direction are detected, and the at least two surfaces include a first surface and a second surface, and the second direction is perpendicular to the first direction (that is, the width direction of the pickup mechanism 120, for example, as shown in FIGS. 1 to 6 ). The direction indicated by the straight line S3 .
第一拾取件122还可以被配置为绕平行于第三方向(即拾取机构120的高度方向,例如图1至6中所示的直线S 1所指的方向)的第二轴线D 2转动,和/或第二拾取件161还可以被配置为绕平行于第三方向的第四轴线Z 2转动,以使得检测机构150对待检测产品200位于垂直于第三方向的周向上的至少一个面进行检测,第三方向垂直于第一方向且垂直于第二方向。 The first pick-up member 122 can also be configured to rotate around a second axis D2 parallel to the third direction (ie, the height direction of the pick-up mechanism 120, such as the direction indicated by the straight line S1 shown in FIGS. 1 to 6 ), And/or the second picker 161 can also be configured to rotate around the fourth axis Z2 parallel to the third direction, so that the detection mechanism 150 can detect at least one surface of the product 200 to be detected that is located in the circumferential direction perpendicular to the third direction. Detecting that the third direction is perpendicular to the first direction and perpendicular to the second direction.
相机组件152、第一拾取件122和第二拾取件161中的至少一个可以被配置为沿第二方向运动,以使得检测机构150对待检测产品200朝向检测机构150的面的局部区域进行检测。At least one of the camera assembly 152 , the first picker 122 and the second picker 161 may be configured to move along the second direction, so that the inspection mechanism 150 inspects a partial area of the product 200 to be inspected facing the inspection mechanism 150 .
相机组件152、第一拾取件122和第二拾取件161中的至少一个可以被配置为沿第三方向运动,以使得待检测产品200位于检测区域内。At least one of the camera assembly 152, the first picker 122 and the second picker 161 may be configured to move in a third direction such that the product to be inspected 200 is located within the inspection area.
综上可知,本申请实施例中,第一拾取件122绕第一轴线D 1转动的角度范围和第二拾取件161绕第三轴线Z 1转动的角度范围至少能够使产品200与第一拾取件122相接触的表面以及产品200与第二拾取件161相接触的表面被检测机构150检测到。在一些实施例中,第一拾取件122绕第一轴线D 1转动的角度范围与第二拾取件161绕第三轴线Z 1转动的角度范围能够使产品200在垂直于直线S 2所指方向的周向上的各表面被检测机构150检测到。 In summary, in the embodiment of the present application, the angular range of the rotation of the first picker 122 around the first axis D1 and the rotation angle range of the second picker 161 around the third axis Z1 can at least make the product 200 compatible with the first picker. The contact surface of the part 122 and the contact surface of the product 200 with the second pick-up part 161 are detected by the detection mechanism 150 . In some embodiments, the angular range of the rotation of the first picker 122 around the first axis D1 and the rotation angle range of the second picker 161 around the third axis Z1 can make the product 200 rotate in a direction perpendicular to the direction indicated by the straight line S2. Each surface in the circumferential direction of is detected by the detection mechanism 150 .
本申请实施例中,第一拾取件122绕第二轴线D 2转动的角度范围和/或第二拾取件161绕第四轴线Z 2转动的角度范围能够使产品200位于垂直于第三方向的周向上的至少一个面被检测到。在一些实施例中,第一拾取件122绕第二轴线D 2转动的角度范围与第二拾取件161绕第四轴线Z 2转动的角度范围能够使产品200在垂直于直线S 1所指方向的周向上的各表面被检测机构150检测到。 In the embodiment of the present application, the angle range of rotation of the first pick-up member 122 around the second axis D2 and/or the angle range of rotation of the second pick-up member 161 around the fourth axis Z2 can make the product 200 be located in a direction perpendicular to the third direction. At least one face in the circumferential direction is detected. In some embodiments, the angular range of rotation of the first picker 122 around the second axis D2 and the angular range of rotation of the second picker 161 around the fourth axis Z2 enable the product 200 to rotate in a direction perpendicular to the direction indicated by the straight line S1. Each surface in the circumferential direction of is detected by the detection mechanism 150 .
作为示例而非限定,以待检测产品200为长方体或正方体为例,第一拾取件122绕第二轴线D 2转动的角度范围和第二拾取件161绕第四轴线Z 2转动的角度范围中的至少一个,以及第一拾取件122绕第一轴线D 1转动 的角度范围和第二拾取件161绕第三轴线Z 1转动的角度范围,能够使待检测产品200的6个表面被检测到。 As an example and not a limitation, taking the product 200 to be inspected as a cuboid or a cube as an example, the angle range in which the first pick-up member 122 rotates around the second axis D2 and the angle range in which the second pick-up member 161 rotates around the fourth axis Z2 At least one of , and the angular range of the first pick-up member 122 rotating around the first axis D1 and the angular range of the second pick-up member 161 rotating around the third axis Z1 can enable six surfaces of the product to be inspected 200 to be detected .
需要说明的是,本申请实施例中所涉及的长方体或正方体,并不局限于规整的长方体或正方体,还包括主体呈长方体或正方体的结构。示例性的,某结构的主体呈长方体,在该主体的某个表面上可以设置有凸起、凹槽或者其他结构特征。则当检测机构对该设置有凸起、凹槽或者其他结构特征的表面进行外观检测时,包括了对该表面上设置的凸起、凹槽或者其他结构特征进行外观检测。以待检测产品200为手机充电器为例,手机充电器的主体一般呈长方体,在该长方体的一个表面上设置有向外突出的金属片,当对设置有金属片的表面进行外观检测时,不仅可以对主体对应的表面进行外观检测,还可以对该表面上设置的金属片进行外观检测。It should be noted that the cuboid or cube involved in the embodiment of the present application is not limited to a regular cuboid or cube, but also includes a structure in which the main body is a cuboid or cube. Exemplarily, the main body of a certain structure is in the shape of a cuboid, and protrusions, grooves or other structural features may be provided on a certain surface of the main body. Then, when the detection mechanism performs appearance inspection on the surface provided with protrusions, grooves or other structural features, it includes the appearance inspection of the protrusions, grooves or other structural features on the surface. Taking the product 200 to be inspected as a mobile phone charger as an example, the main body of the mobile phone charger is generally in the shape of a cuboid, and a metal sheet protruding outward is arranged on one surface of the cuboid. When performing an appearance inspection on the surface provided with the metal sheet, Not only can the appearance inspection be carried out on the surface corresponding to the main body, but also the appearance inspection can be carried out on the metal sheet set on the surface.
在一个实施例中,请参阅图7,产品外观缺陷检测装置100还可以包括机架180与防护罩170,防护罩170罩设在机架180上形成工作腔,托盘机构110、拾取机构120、升降机构130、横移机构140、交接机构160均位于工作腔内。如此,有利于提高检测工作的安全性,同时提高产品外观缺陷检测装置100的整体使用品质。In one embodiment, please refer to FIG. 7 , the product appearance defect detection device 100 can also include a frame 180 and a protective cover 170, the protective cover 170 is set on the frame 180 to form a working chamber, the tray mechanism 110, the picking mechanism 120, The lifting mechanism 130, the traverse mechanism 140, and the handover mechanism 160 are all located in the working chamber. In this way, it is beneficial to improve the safety of the inspection work, and at the same time improve the overall quality of use of the product appearance defect inspection device 100 .
进一步地,在一些实施例中,请参阅图7,防护罩170设有防护门171,防护门171可打开式设置于防护罩170上。防护门171有至少两个,该至少两个防护门171与至少两个托盘机构110对应设置。如此,通过至少两个防护门171能够对至少两个托盘机构110进行上料,有利于提高工作便利性。Further, in some embodiments, please refer to FIG. 7 , the protective cover 170 is provided with a protective door 171 , and the protective door 171 is openably disposed on the protective cover 170 . There are at least two protective doors 171 , and the at least two protective doors 171 are arranged corresponding to at least two tray mechanisms 110 . In this way, at least two tray mechanisms 110 can be loaded through at least two protective doors 171, which is beneficial to improve work convenience.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对本申请保护范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请发明构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present application, and the description thereof is relatively specific and detailed, but should not be construed as limiting the protection scope of the present application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the inventive concept of the present application, and these all belong to the protection scope of the present application. Therefore, the protection scope of the present application should be determined by the appended claims.

Claims (18)

  1. 一种产品外观缺陷检测装置,包括:A product appearance defect detection device, comprising:
    拾取机构,包括第一拾取件,所述第一拾取件用于拾取待检测产品至检测区域,其中所述待检测产品的第一表面与所述第一拾取件相接触;The picking mechanism includes a first pick-up member, the first pick-up member is used to pick up the product to be inspected to the detection area, wherein the first surface of the product to be inspected is in contact with the first pick-up member;
    交接机构,包括第二拾取件,所述第二拾取件用于在所述检测区域内从所述第一拾取件拾取所述待检测产品,其中所述待检测产品的第二表面与所述第二拾取件相接触;A handover mechanism, comprising a second picker for picking up the product to be inspected from the first picker within the inspection area, wherein the second surface of the product to be inspected is the same as the second surface of the product to be inspected the second pickup is in contact;
    检测机构,所述检测机构在第一方向上与所述交接机构间隔设置,所述检测机构用于对所述待检测产品的外观进行检测;其中,A detection mechanism, the detection mechanism is arranged at a distance from the transfer mechanism in the first direction, and the detection mechanism is used to detect the appearance of the product to be detected; wherein,
    所述第一拾取件被配置为绕平行于第二方向的第一轴线转动且所述第二拾取件被配置为绕平行于所述第二方向的第三轴线转动,以使得所述检测机构对所述待检测产品位于垂直于所述第二方向的周向上的至少两个面进行检测,所述至少两个面包括所述第一表面和所述第二表面,所述第二方向垂直于所述第一方向;The first pickup is configured to rotate around a first axis parallel to the second direction and the second pickup is configured to rotate around a third axis parallel to the second direction so that the detection mechanism Detecting at least two surfaces of the product to be detected located in a circumferential direction perpendicular to the second direction, the at least two surfaces include the first surface and the second surface, and the second direction is vertical in said first direction;
    所述第一拾取件被配置为绕平行于第三方向的第二轴线转动,和/或所述第二拾取件被配置为绕平行于所述第三方向的第四轴线转动,以使得所述检测机构对所述待检测产品位于垂直于所述第三方向的周向上的至少一个面进行检测,所述第三方向垂直于所述第一方向且垂直于所述第二方向;The first pick-up member is configured to rotate about a second axis parallel to the third direction, and/or the second pick-up member is configured to rotate about a fourth axis parallel to the third direction, such that all The detection mechanism detects at least one surface of the product to be detected in the circumferential direction perpendicular to the third direction, and the third direction is perpendicular to the first direction and perpendicular to the second direction;
    所述检测机构包括相机组件,所述相机组件被配置为沿所述第一方向运动,以靠近或远离所述待检测产品;The inspection mechanism includes a camera assembly configured to move in the first direction to approach or move away from the product to be inspected;
    所述相机组件、所述第一拾取件和所述第二拾取件中的至少一个被配置为沿所述第二方向运动,以使得所述检测机构对所述待检测产品朝向所述检测机构的面的局部区域进行检测;At least one of the camera assembly, the first picker, and the second picker is configured to move in the second direction such that the inspection mechanism faces the product to be inspected toward the inspection mechanism The local area of the surface is detected;
    所述相机组件、所述第一拾取件和所述第二拾取件中的至少一个被配置为沿所述第三方向运动,以使得所述待检测产品位于所述检测区域内。At least one of the camera assembly, the first picker, and the second picker is configured to move in the third direction such that the product to be inspected is located within the inspection area.
  2. 根据权利要求1所述的装置,其特征在于,所述相机组件包括定焦镜头。The apparatus of claim 1, wherein the camera assembly includes a fixed focus lens.
  3. 根据权利要求1或2所述的装置,其特征在于,所述第一方向为所述拾取机构的宽度方向,所述第二方向为所述拾取机构的长度方向,所述第三方向为所述拾取机构的高度方向。The device according to claim 1 or 2, wherein the first direction is the width direction of the pick-up mechanism, the second direction is the length direction of the pick-up mechanism, and the third direction is the Describe the height direction of the pick-up mechanism.
  4. 根据权利要求1至3中任一项所述的装置,其特征在于,所述检测机构被配置为在对所述第一拾取件拾取所述待检测产品时的外观进行检测后,再次对所述第二拾取件拾取所述待检测产品时的外观进行检测。The device according to any one of claims 1 to 3, wherein the detection mechanism is configured to detect the appearance of the product to be detected when the first picking member picks up the product to be detected, and then detect the product again. The appearance of the product to be inspected is inspected when the second pick-up member picks up the product to be inspected.
  5. 根据权利要求1至4中任一项所述的装置,其特征在于,当所述待检测产品位于所述检测区域时,所述交接机构与所述拾取机构在所述第三方向上相对设置。The device according to any one of claims 1 to 4, characterized in that, when the product to be inspected is located in the inspection area, the delivery mechanism and the pick-up mechanism are arranged opposite to each other in the third direction.
  6. 根据权利要求1至5中任一项所述的装置,其特征在于,A device according to any one of claims 1 to 5, characterized in that
    所述第一拾取件还被配置为在绕所述第一轴线转动的过程中,在一个或多个第一检测角度下暂停预设时间,以使所述检测机构对所述待检测产品处于所述一个或多个第一检测角度下时进行外观检测;和/或The first picker is further configured to pause for a preset time at one or more first detection angles during rotation around the first axis, so that the detection mechanism is in a position for the product to be detected. performing appearance detection when the one or more first detection angles are under; and/or
    所述第二拾取件还被配置为在绕所述第三轴线转动的过程中,在一个或多个第二检测角度下暂停预设时间,以使所述检测机构对所述待检测产品处于所述一个或多个第二检测角度下时进行外观检测。The second picker is further configured to pause for a preset time at one or more second detection angles during rotation around the third axis, so that the detection mechanism is in a position for the product to be detected. Appearance detection is performed when the one or more second detection angles are under.
  7. 根据权利要求6所述的装置,其特征在于,The device according to claim 6, characterized in that,
    所述一个或多个第一检测角度包括当所述第二表面朝向所述检测机构时的角度;和/或said one or more first detection angles comprise an angle when said second surface faces said detection mechanism; and/or
    所述一个或多个第二检测角度包括当所述第一表面朝向所述检测机构时的角度。The one or more second detection angles include an angle when the first surface faces the detection mechanism.
  8. 根据权利要求1至7中任一项所述的装置,其特征在于,A device according to any one of claims 1 to 7, characterized in that
    所述第一拾取件还被配置为在绕所述第二轴线转动的过程中,在一个或多个第三检测角度下暂停预设时间,以使所述检测机构对所述待检测产品处于所述一个或多个第三检测角度下时进行外观检测;和/或The first picker is further configured to pause for a preset time at one or more third detection angles during rotation around the second axis, so that the detection mechanism is in a position for the product to be detected. performing appearance inspection when the one or more third inspection angles are under; and/or
    所述第二拾取件还被配置为在绕所述第四轴线转动的过程中,在一个或多个第四检测角度下暂停预设时间,以使所述检测机构对所述待检测产品处于所述一个或多个第四检测角度下时进行外观检测。The second picker is further configured to pause for a preset time at one or more fourth detection angles during rotation around the fourth axis, so that the detection mechanism is in a position for the product to be detected. Appearance detection is performed when the one or more fourth detection angles are under.
  9. 根据权利要求1至8中任一项所述的装置,其特征在于,A device according to any one of claims 1 to 8, characterized in that
    所述拾取机构还包括拾取座,所述拾取座与所述第一拾取件相连接,所述第一轴线经过所述拾取座的中心,或者所述第一轴线经过所述第一拾取件与所述拾取座之间的连接区域;和/或The pick-up mechanism also includes a pick-up base, the pick-up base is connected to the first pick-up piece, the first axis passes through the center of the pick-up base, or the first axis passes through the first pick-up piece and the first pick-up piece. the connection area between the pick-up receptacles; and/or
    所述交接机构还包括交接座,所述交接座与所述第二拾取件相连接, 所述第三轴线经过所述交接座的中心,或者所述第三轴线经过所述第二拾取件与所述交接座之间的连接区域。The transfer mechanism also includes a transfer seat, the transfer seat is connected to the second pick-up piece, the third axis passes through the center of the transfer seat, or the third axis passes through the second pick-up piece and The connection area between the junction seats.
  10. 根据权利要求9所述的装置,其特征在于,所述第一拾取件与所述拾取座可拆卸连接;和/或所述第二拾取件与所述交接座可拆卸连接。The device according to claim 9, characterized in that, the first pick-up member is detachably connected to the pick-up seat; and/or the second pick-up member is detachably connected to the transfer seat.
  11. 根据权利要求1至10中任一项所述的装置,其特征在于,所述检测机构还包括检测座,所述检测座与所述相机组件活动连接,所述检测座用于驱动所述相机组件沿所述第一方向运动。The device according to any one of claims 1 to 10, wherein the detection mechanism further includes a detection seat, the detection seat is movably connected with the camera assembly, and the detection seat is used to drive the camera The assembly moves in the first direction.
  12. 根据权利要求11所述的装置,其特征在于,在所述相机组件被配置为沿所述第二方向运动时,所述检测座包括第一伺服模组和第二伺服模组,所述相机组件通过所述第二伺服模组与所述第一伺服模组驱动连接,所述第一伺服模组与所述第二伺服模组分别驱使所述相机组件沿所述第二方向与所述第一方向运动。The device according to claim 11, wherein when the camera assembly is configured to move in the second direction, the detection seat includes a first servo module and a second servo module, and the camera The component is driven and connected to the first servo module through the second servo module, and the first servo module and the second servo module respectively drive the camera component along the second direction and the Movement in the first direction.
  13. 根据权利要求1至12中任一项所述的装置,其特征在于,在所述第一拾取件被配置为沿所述第二方向运动且被配置为沿所述第三方向运动时,所述装置还包括:The device according to any one of claims 1 to 12, wherein when the first pick-up member is configured to move in the second direction and configured to move in the third direction, the Said device also includes:
    升降机构,所述升降机构与所述拾取机构驱动连接,所述升降机构用于驱使所述拾取机构沿所述第三方向运动;a lifting mechanism, the lifting mechanism is drivingly connected to the picking mechanism, and the lifting mechanism is used to drive the picking mechanism to move along the third direction;
    横移机构,所述横移机构与所述升降机构驱动连接,所述横移机构用于通过驱使所述升降机构沿所述第二方向运动以带动所述拾取机构沿所述第二方向运动。A traversing mechanism, the traversing mechanism is drivingly connected to the lifting mechanism, and the traversing mechanism is used to drive the picking mechanism to move in the second direction by driving the lifting mechanism to move in the second direction .
  14. 根据权利要求13所述的装置,其特征在于,所述装置还包括:The device according to claim 13, further comprising:
    托盘机构,所述托盘机构用于放置所述待检测产品;a tray mechanism, the tray mechanism is used to place the product to be tested;
    所述升降机构和所述横移机构还用于驱动所述拾取机构从所述托盘机构中拾取所述待检测产品并移动至所述检测区域。The lifting mechanism and the traverse mechanism are also used to drive the pick-up mechanism to pick up the product to be inspected from the tray mechanism and move to the inspection area.
  15. 根据权利要求14所述的装置,其特征在于,所述托盘机构包括托盘和位移组件,所述托盘与所述位移组件活动连接,所述位移组件用于驱使所述托盘沿所述第一方向运动。The device according to claim 14, wherein the tray mechanism comprises a tray and a displacement assembly, the tray is movably connected with the displacement assembly, and the displacement assembly is used to drive the tray along the first direction sports.
  16. 根据权利要求14或15所述的装置,其特征在于,所述升降机构、所述拾取机构及所述托盘机构均为至少两个,至少两个所述升降机构均与所述横移机构驱动连接,至少两个所述拾取机构分别与至少两个所述升降 机构一一驱动连接,至少两个所述托盘机构分别与至少两个所述拾取机构一一对应设置,至少两个所述拾取机构通过对应的升降机构依次从对应的托盘机构中拾取待检测产品。The device according to claim 14 or 15, characterized in that there are at least two of the lifting mechanism, the picking mechanism and the tray mechanism, and at least two of the lifting mechanisms are driven by the traverse mechanism. connection, at least two of the pick-up mechanisms are respectively driven and connected to at least two of the lift mechanisms, and at least two of the tray mechanisms are respectively arranged in one-to-one correspondence with at least two of the pick-up mechanisms, and at least two of the pick-up mechanisms The mechanism picks up the products to be detected from the corresponding tray mechanism sequentially through the corresponding lifting mechanism.
  17. 根据权利要求1至16中任一项所述的装置,其特征在于,A device according to any one of claims 1 to 16, characterized in that
    所述第一拾取件为至少两个,至少两个所述第一拾取件沿所述第二方向间隔设置;There are at least two first pick-up parts, and at least two of the first pick-up parts are arranged at intervals along the second direction;
    所述第二拾取件为至少两个,至少两个所述第二拾取件沿所述第二方向间隔设置。There are at least two second pick-up members, and at least two second pick-up members are arranged at intervals along the second direction.
  18. 根据权利要求1至17中任一项所述的装置,其特征在于,所述第一表面与所述第二表面相交,或者,所述第一表面与所述第二表面相对设置。The device according to any one of claims 1 to 17, wherein the first surface intersects the second surface, or the first surface is opposite to the second surface.
PCT/CN2022/104858 2022-01-07 2022-07-11 Product appearance defect detection apparatus WO2023130703A1 (en)

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