WO2023127699A1 - Modified vinyl alcohol polymer and method for producing same - Google Patents
Modified vinyl alcohol polymer and method for producing same Download PDFInfo
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- WO2023127699A1 WO2023127699A1 PCT/JP2022/047467 JP2022047467W WO2023127699A1 WO 2023127699 A1 WO2023127699 A1 WO 2023127699A1 JP 2022047467 W JP2022047467 W JP 2022047467W WO 2023127699 A1 WO2023127699 A1 WO 2023127699A1
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- carbon atoms
- formula
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- independently
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- 229920002451 polyvinyl alcohol Polymers 0.000 title claims abstract description 87
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical class OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 title claims abstract description 65
- 238000004519 manufacturing process Methods 0.000 title claims description 16
- 239000000178 monomer Substances 0.000 claims abstract description 71
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 79
- 125000004432 carbon atom Chemical group C* 0.000 claims description 76
- 125000004423 acyloxy group Chemical group 0.000 claims description 65
- -1 formyloxy group Chemical group 0.000 claims description 63
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims description 34
- 238000006116 polymerization reaction Methods 0.000 claims description 32
- 238000007127 saponification reaction Methods 0.000 claims description 25
- 229920001567 vinyl ester resin Polymers 0.000 claims description 21
- 150000001875 compounds Chemical class 0.000 claims description 11
- 125000003668 acetyloxy group Chemical group [H]C([H])([H])C(=O)O[*] 0.000 claims description 10
- 125000000217 alkyl group Chemical group 0.000 claims description 5
- 125000002485 formyl group Chemical group [H]C(*)=O 0.000 claims description 4
- 125000001820 oxy group Chemical group [*:1]O[*:2] 0.000 claims description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 39
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 22
- 230000004888 barrier function Effects 0.000 description 20
- 239000004372 Polyvinyl alcohol Substances 0.000 description 17
- 239000000243 solution Substances 0.000 description 17
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 15
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 15
- 239000001301 oxygen Substances 0.000 description 15
- 229910052760 oxygen Inorganic materials 0.000 description 15
- 238000000034 method Methods 0.000 description 14
- 230000000052 comparative effect Effects 0.000 description 13
- 229920000642 polymer Polymers 0.000 description 13
- 150000003839 salts Chemical class 0.000 description 13
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 11
- 229920001577 copolymer Polymers 0.000 description 11
- 239000002904 solvent Substances 0.000 description 11
- 239000003999 initiator Substances 0.000 description 10
- 238000007789 sealing Methods 0.000 description 10
- MYMOFIZGZYHOMD-UHFFFAOYSA-N Dioxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 9
- 229910001882 dioxygen Inorganic materials 0.000 description 9
- 239000010410 layer Substances 0.000 description 8
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 7
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 7
- 150000001336 alkenes Chemical class 0.000 description 7
- 239000002585 base Substances 0.000 description 7
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 7
- 239000003505 polymerization initiator Substances 0.000 description 6
- 239000000047 product Substances 0.000 description 6
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 5
- 229920002799 BoPET Polymers 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 239000000470 constituent Substances 0.000 description 5
- 238000011156 evaluation Methods 0.000 description 5
- 238000005259 measurement Methods 0.000 description 5
- 229920002689 polyvinyl acetate Polymers 0.000 description 5
- 239000011342 resin composition Substances 0.000 description 5
- 150000001298 alcohols Chemical class 0.000 description 4
- 238000006065 biodegradation reaction Methods 0.000 description 4
- 238000000465 moulding Methods 0.000 description 4
- 229910052757 nitrogen Inorganic materials 0.000 description 4
- 150000002978 peroxides Chemical class 0.000 description 4
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 4
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- 238000005160 1H NMR spectroscopy Methods 0.000 description 3
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 3
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 3
- XEKOWRVHYACXOJ-UHFFFAOYSA-N Ethyl acetate Chemical compound CCOC(C)=O XEKOWRVHYACXOJ-UHFFFAOYSA-N 0.000 description 3
- 239000005977 Ethylene Substances 0.000 description 3
- 229920000219 Ethylene vinyl alcohol Polymers 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 239000000654 additive Substances 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- 239000003795 chemical substances by application Substances 0.000 description 3
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- 238000010528 free radical solution polymerization reaction Methods 0.000 description 3
- 239000007789 gas Substances 0.000 description 3
- 239000005022 packaging material Substances 0.000 description 3
- QMMOXUPEWRXHJS-UHFFFAOYSA-N pentene-2 Natural products CCC=CC QMMOXUPEWRXHJS-UHFFFAOYSA-N 0.000 description 3
- 229920005989 resin Polymers 0.000 description 3
- 239000011347 resin Substances 0.000 description 3
- 239000002356 single layer Substances 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 238000012546 transfer Methods 0.000 description 3
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 3
- BEQKKZICTDFVMG-UHFFFAOYSA-N 1,2,3,4,6-pentaoxepane-5,7-dione Chemical compound O=C1OOOOC(=O)O1 BEQKKZICTDFVMG-UHFFFAOYSA-N 0.000 description 2
- VXNZUUAINFGPBY-UHFFFAOYSA-N 1-Butene Chemical compound CCC=C VXNZUUAINFGPBY-UHFFFAOYSA-N 0.000 description 2
- UZKWTJUDCOPSNM-UHFFFAOYSA-N 1-ethenoxybutane Chemical compound CCCCOC=C UZKWTJUDCOPSNM-UHFFFAOYSA-N 0.000 description 2
- BKOOMYPCSUNDGP-UHFFFAOYSA-N 2-methylbut-2-ene Chemical compound CC=C(C)C BKOOMYPCSUNDGP-UHFFFAOYSA-N 0.000 description 2
- IKHGUXGNUITLKF-UHFFFAOYSA-N Acetaldehyde Chemical compound CC=O IKHGUXGNUITLKF-UHFFFAOYSA-N 0.000 description 2
- CIWBSHSKHKDKBQ-JLAZNSOCSA-N Ascorbic acid Chemical compound OC[C@H](O)[C@H]1OC(=O)C(O)=C1O CIWBSHSKHKDKBQ-JLAZNSOCSA-N 0.000 description 2
- VZCYOOQTPOCHFL-OWOJBTEDSA-N Fumaric acid Chemical compound OC(=O)\C=C\C(O)=O VZCYOOQTPOCHFL-OWOJBTEDSA-N 0.000 description 2
- MHAJPDPJQMAIIY-UHFFFAOYSA-N Hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 2
- VQTUBCCKSQIDNK-UHFFFAOYSA-N Isobutene Chemical compound CC(C)=C VQTUBCCKSQIDNK-UHFFFAOYSA-N 0.000 description 2
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- XBDQKXXYIPTUBI-UHFFFAOYSA-M Propionate Chemical compound CCC([O-])=O XBDQKXXYIPTUBI-UHFFFAOYSA-M 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- WQDUMFSSJAZKTM-UHFFFAOYSA-N Sodium methoxide Chemical compound [Na+].[O-]C WQDUMFSSJAZKTM-UHFFFAOYSA-N 0.000 description 2
- KXKVLQRXCPHEJC-UHFFFAOYSA-N acetic acid trimethyl ester Natural products COC(C)=O KXKVLQRXCPHEJC-UHFFFAOYSA-N 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 238000012662 bulk polymerization Methods 0.000 description 2
- IAQRGUVFOMOMEM-UHFFFAOYSA-N but-2-ene Chemical compound CC=CC IAQRGUVFOMOMEM-UHFFFAOYSA-N 0.000 description 2
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- ZQMIGQNCOMNODD-UHFFFAOYSA-N diacetyl peroxide Chemical compound CC(=O)OOC(C)=O ZQMIGQNCOMNODD-UHFFFAOYSA-N 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000010828 elution Methods 0.000 description 2
- 238000010556 emulsion polymerization method Methods 0.000 description 2
- 125000004185 ester group Chemical group 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- FJKIXWOMBXYWOQ-UHFFFAOYSA-N ethenoxyethane Chemical compound CCOC=C FJKIXWOMBXYWOQ-UHFFFAOYSA-N 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- LNTHITQWFMADLM-UHFFFAOYSA-N gallic acid Chemical compound OC(=O)C1=CC(O)=C(O)C(O)=C1 LNTHITQWFMADLM-UHFFFAOYSA-N 0.000 description 2
- 238000007654 immersion Methods 0.000 description 2
- 125000001449 isopropyl group Chemical group [H]C([H])([H])C([H])(*)C([H])([H])[H] 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- KJFMBFZCATUALV-UHFFFAOYSA-N phenolphthalein Chemical compound C1=CC(O)=CC=C1C1(C=2C=CC(O)=CC=2)C2=CC=CC=C2C(=O)O1 KJFMBFZCATUALV-UHFFFAOYSA-N 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 239000012966 redox initiator Substances 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 125000000542 sulfonic acid group Chemical group 0.000 description 2
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 2
- 238000005406 washing Methods 0.000 description 2
- OYTMDOROMQJKMQ-UHFFFAOYSA-N (2-acetyloxy-3-ethenoxypropyl) acetate Chemical compound CC(=O)OCC(OC(C)=O)COC=C OYTMDOROMQJKMQ-UHFFFAOYSA-N 0.000 description 1
- QMMOXUPEWRXHJS-HWKANZROSA-N (e)-pent-2-ene Chemical compound CC\C=C\C QMMOXUPEWRXHJS-HWKANZROSA-N 0.000 description 1
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- BQCIDUSAKPWEOX-UHFFFAOYSA-N 1,1-Difluoroethene Chemical compound FC(F)=C BQCIDUSAKPWEOX-UHFFFAOYSA-N 0.000 description 1
- 150000000185 1,3-diols Chemical group 0.000 description 1
- ICCVOKMKWYGITK-UHFFFAOYSA-N 1-(2-methylprop-2-enoylamino)propane-1-sulfonic acid Chemical compound CCC(S(O)(=O)=O)NC(=O)C(C)=C ICCVOKMKWYGITK-UHFFFAOYSA-N 0.000 description 1
- IAUGBVWVWDTCJV-UHFFFAOYSA-N 1-(prop-2-enoylamino)propane-1-sulfonic acid Chemical compound CCC(S(O)(=O)=O)NC(=O)C=C IAUGBVWVWDTCJV-UHFFFAOYSA-N 0.000 description 1
- LAYAKLSFVAPMEL-UHFFFAOYSA-N 1-ethenoxydodecane Chemical compound CCCCCCCCCCCCOC=C LAYAKLSFVAPMEL-UHFFFAOYSA-N 0.000 description 1
- QJJDJWUCRAPCOL-UHFFFAOYSA-N 1-ethenoxyoctadecane Chemical compound CCCCCCCCCCCCCCCCCCOC=C QJJDJWUCRAPCOL-UHFFFAOYSA-N 0.000 description 1
- OVGRCEFMXPHEBL-UHFFFAOYSA-N 1-ethenoxypropane Chemical compound CCCOC=C OVGRCEFMXPHEBL-UHFFFAOYSA-N 0.000 description 1
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2,2'-azo-bis-isobutyronitrile Substances N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- OEPOKWHJYJXUGD-UHFFFAOYSA-N 2-(3-phenylmethoxyphenyl)-1,3-thiazole-4-carbaldehyde Chemical compound O=CC1=CSC(C=2C=C(OCC=3C=CC=CC=3)C=CC=2)=N1 OEPOKWHJYJXUGD-UHFFFAOYSA-N 0.000 description 1
- FKAKGSJLTBVQOP-UHFFFAOYSA-N 2-(acetyloxymethyl)prop-2-enyl acetate Chemical compound CC(=O)OCC(=C)COC(C)=O FKAKGSJLTBVQOP-UHFFFAOYSA-N 0.000 description 1
- DIBCJRYCOGXPAM-UHFFFAOYSA-N 2-(propanoyloxymethyl)prop-2-enyl propanoate Chemical compound CCC(=O)OCC(=C)COC(=O)CC DIBCJRYCOGXPAM-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- WYGWHHGCAGTUCH-UHFFFAOYSA-N 2-[(2-cyano-4-methylpentan-2-yl)diazenyl]-2,4-dimethylpentanenitrile Chemical compound CC(C)CC(C)(C#N)N=NC(C)(C#N)CC(C)C WYGWHHGCAGTUCH-UHFFFAOYSA-N 0.000 description 1
- MWWXARALRVYLAE-UHFFFAOYSA-N 2-acetyloxybut-3-enyl acetate Chemical compound CC(=O)OCC(C=C)OC(C)=O MWWXARALRVYLAE-UHFFFAOYSA-N 0.000 description 1
- PGYJSURPYAAOMM-UHFFFAOYSA-N 2-ethenoxy-2-methylpropane Chemical compound CC(C)(C)OC=C PGYJSURPYAAOMM-UHFFFAOYSA-N 0.000 description 1
- MHNNAWXXUZQSNM-UHFFFAOYSA-N 2-methylbut-1-ene Chemical compound CCC(C)=C MHNNAWXXUZQSNM-UHFFFAOYSA-N 0.000 description 1
- JFFYKITVXPZLQS-UHFFFAOYSA-N 2-methylidenepropane-1,3-diol Chemical compound OCC(=C)CO JFFYKITVXPZLQS-UHFFFAOYSA-N 0.000 description 1
- BYDRTKVGBRTTIT-UHFFFAOYSA-N 2-methylprop-2-en-1-ol Chemical compound CC(=C)CO BYDRTKVGBRTTIT-UHFFFAOYSA-N 0.000 description 1
- NXVGUNGPINUNQN-UHFFFAOYSA-N 2-phenylpropan-2-yl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C1=CC=CC=C1 NXVGUNGPINUNQN-UHFFFAOYSA-N 0.000 description 1
- 125000003903 2-propenyl group Chemical group [H]C([*])([H])C([H])=C([H])[H] 0.000 description 1
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- RTANHMOFHGSZQO-UHFFFAOYSA-N 4-methoxy-2,4-dimethylpentanenitrile Chemical compound COC(C)(C)CC(C)C#N RTANHMOFHGSZQO-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
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- OSDWBNJEKMUWAV-UHFFFAOYSA-N Allyl chloride Chemical compound ClCC=C OSDWBNJEKMUWAV-UHFFFAOYSA-N 0.000 description 1
- 239000004971 Cross linker Substances 0.000 description 1
- FEWJPZIEWOKRBE-JCYAYHJZSA-N Dextrotartaric acid Chemical compound OC(=O)[C@H](O)[C@@H](O)C(O)=O FEWJPZIEWOKRBE-JCYAYHJZSA-N 0.000 description 1
- RWSOTUBLDIXVET-UHFFFAOYSA-N Dihydrogen sulfide Chemical class S RWSOTUBLDIXVET-UHFFFAOYSA-N 0.000 description 1
- IAZDPXIOMUYVGZ-WFGJKAKNSA-N Dimethyl sulfoxide Chemical compound [2H]C([2H])([2H])S(=O)C([2H])([2H])[2H] IAZDPXIOMUYVGZ-WFGJKAKNSA-N 0.000 description 1
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- BSVQJWUUZCXSOL-UHFFFAOYSA-N cyclohexylsulfonyl ethaneperoxoate Chemical compound CC(=O)OOS(=O)(=O)C1CCCCC1 BSVQJWUUZCXSOL-UHFFFAOYSA-N 0.000 description 1
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- MPOGZNTVZCEKSW-UHFFFAOYSA-N ethenyl 2-hydroxypropanoate Chemical compound CC(O)C(=O)OC=C MPOGZNTVZCEKSW-UHFFFAOYSA-N 0.000 description 1
- WNMORWGTPVWAIB-UHFFFAOYSA-N ethenyl 2-methylpropanoate Chemical compound CC(C)C(=O)OC=C WNMORWGTPVWAIB-UHFFFAOYSA-N 0.000 description 1
- BTFFUEGVQBZTMY-UHFFFAOYSA-N ethenyl 3-methylbutanoate Chemical compound CC(C)CC(=O)OC=C BTFFUEGVQBZTMY-UHFFFAOYSA-N 0.000 description 1
- MZVHCBIARVQEDJ-UHFFFAOYSA-N ethenyl 4-methoxybenzoate Chemical compound COC1=CC=C(C(=O)OC=C)C=C1 MZVHCBIARVQEDJ-UHFFFAOYSA-N 0.000 description 1
- MEGHWIAOTJPCHQ-UHFFFAOYSA-N ethenyl butanoate Chemical compound CCCC(=O)OC=C MEGHWIAOTJPCHQ-UHFFFAOYSA-N 0.000 description 1
- JZRGFKQYQJKGAK-UHFFFAOYSA-N ethenyl cyclohexanecarboxylate Chemical compound C=COC(=O)C1CCCCC1 JZRGFKQYQJKGAK-UHFFFAOYSA-N 0.000 description 1
- CMDXMIHZUJPRHG-UHFFFAOYSA-N ethenyl decanoate Chemical compound CCCCCCCCCC(=O)OC=C CMDXMIHZUJPRHG-UHFFFAOYSA-N 0.000 description 1
- GFJVXXWOPWLRNU-UHFFFAOYSA-N ethenyl formate Chemical compound C=COC=O GFJVXXWOPWLRNU-UHFFFAOYSA-N 0.000 description 1
- YSWBCVAMKPSAPW-UHFFFAOYSA-N ethenyl heptanoate Chemical compound CCCCCCC(=O)OC=C YSWBCVAMKPSAPW-UHFFFAOYSA-N 0.000 description 1
- LZWYWAIOTBEZFN-UHFFFAOYSA-N ethenyl hexanoate Chemical compound CCCCCC(=O)OC=C LZWYWAIOTBEZFN-UHFFFAOYSA-N 0.000 description 1
- QBDADGJLZNIRFQ-UHFFFAOYSA-N ethenyl octanoate Chemical compound CCCCCCCC(=O)OC=C QBDADGJLZNIRFQ-UHFFFAOYSA-N 0.000 description 1
- BLZSRIYYOIZLJL-UHFFFAOYSA-N ethenyl pentanoate Chemical compound CCCCC(=O)OC=C BLZSRIYYOIZLJL-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- NKSJNEHGWDZZQF-UHFFFAOYSA-N ethenyl(trimethoxy)silane Chemical compound CO[Si](OC)(OC)C=C NKSJNEHGWDZZQF-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000012527 feed solution Substances 0.000 description 1
- 239000000835 fiber Substances 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- XUCNUKMRBVNAPB-UHFFFAOYSA-N fluoroethene Chemical compound FC=C XUCNUKMRBVNAPB-UHFFFAOYSA-N 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000001530 fumaric acid Substances 0.000 description 1
- 239000000417 fungicide Substances 0.000 description 1
- 229940074391 gallic acid Drugs 0.000 description 1
- 235000004515 gallic acid Nutrition 0.000 description 1
- 238000010438 heat treatment Methods 0.000 description 1
- 238000004128 high performance liquid chromatography Methods 0.000 description 1
- 230000001771 impaired effect Effects 0.000 description 1
- 238000009776 industrial production Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 125000000959 isobutyl group Chemical group [H]C([H])([H])C([H])(C([H])([H])[H])C([H])([H])* 0.000 description 1
- 125000005921 isopentoxy group Chemical group 0.000 description 1
- 150000002576 ketones Chemical class 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 235000010755 mineral Nutrition 0.000 description 1
- 239000012046 mixed solvent Substances 0.000 description 1
- 238000002156 mixing Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- WFKDPJRCBCBQNT-UHFFFAOYSA-N n,2-dimethylprop-2-enamide Chemical compound CNC(=O)C(C)=C WFKDPJRCBCBQNT-UHFFFAOYSA-N 0.000 description 1
- 229940088644 n,n-dimethylacrylamide Drugs 0.000 description 1
- YLGYACDQVQQZSW-UHFFFAOYSA-N n,n-dimethylprop-2-enamide Chemical compound CN(C)C(=O)C=C YLGYACDQVQQZSW-UHFFFAOYSA-N 0.000 description 1
- OMNKZBIFPJNNIO-UHFFFAOYSA-N n-(2-methyl-4-oxopentan-2-yl)prop-2-enamide Chemical compound CC(=O)CC(C)(C)NC(=O)C=C OMNKZBIFPJNNIO-UHFFFAOYSA-N 0.000 description 1
- ADTJPOBHAXXXFS-UHFFFAOYSA-N n-[3-(dimethylamino)propyl]prop-2-enamide Chemical compound CN(C)CCCNC(=O)C=C ADTJPOBHAXXXFS-UHFFFAOYSA-N 0.000 description 1
- ZIWDVJPPVMGJGR-UHFFFAOYSA-N n-ethyl-2-methylprop-2-enamide Chemical compound CCNC(=O)C(C)=C ZIWDVJPPVMGJGR-UHFFFAOYSA-N 0.000 description 1
- SWPMNMYLORDLJE-UHFFFAOYSA-N n-ethylprop-2-enamide Chemical compound CCNC(=O)C=C SWPMNMYLORDLJE-UHFFFAOYSA-N 0.000 description 1
- YPHQUSNPXDGUHL-UHFFFAOYSA-N n-methylprop-2-enamide Chemical compound CNC(=O)C=C YPHQUSNPXDGUHL-UHFFFAOYSA-N 0.000 description 1
- 125000004123 n-propyl group Chemical group [H]C([H])([H])C([H])([H])C([H])([H])* 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- HVAMZGADVCBITI-UHFFFAOYSA-M pent-4-enoate Chemical compound [O-]C(=O)CCC=C HVAMZGADVCBITI-UHFFFAOYSA-M 0.000 description 1
- 230000000737 periodic effect Effects 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920003229 poly(methyl methacrylate) Polymers 0.000 description 1
- 239000002685 polymerization catalyst Substances 0.000 description 1
- 239000004926 polymethyl methacrylate Substances 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 239000003755 preservative agent Substances 0.000 description 1
- IJNJLGFTSIAHEA-UHFFFAOYSA-N prop-2-ynal Chemical compound O=CC#C IJNJLGFTSIAHEA-UHFFFAOYSA-N 0.000 description 1
- BDERNNFJNOPAEC-UHFFFAOYSA-N propan-1-ol Chemical compound CCCO BDERNNFJNOPAEC-UHFFFAOYSA-N 0.000 description 1
- BWJUFXUULUEGMA-UHFFFAOYSA-N propan-2-yl propan-2-yloxycarbonyloxy carbonate Chemical compound CC(C)OC(=O)OOC(=O)OC(C)C BWJUFXUULUEGMA-UHFFFAOYSA-N 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- YQUVCSBJEUQKSH-UHFFFAOYSA-N protochatechuic acid Natural products OC(=O)C1=CC=C(O)C(O)=C1 YQUVCSBJEUQKSH-UHFFFAOYSA-N 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 239000007870 radical polymerization initiator Substances 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- XWGJFPHUCFXLBL-UHFFFAOYSA-M rongalite Chemical compound [Na+].OCS([O-])=O XWGJFPHUCFXLBL-UHFFFAOYSA-M 0.000 description 1
- 239000012488 sample solution Substances 0.000 description 1
- 238000005070 sampling Methods 0.000 description 1
- 239000010865 sewage Substances 0.000 description 1
- 238000003998 size exclusion chromatography high performance liquid chromatography Methods 0.000 description 1
- 239000010802 sludge Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229940079827 sodium hydrogen sulfite Drugs 0.000 description 1
- 235000010267 sodium hydrogen sulphite Nutrition 0.000 description 1
- KOUDKOMXLMXFKX-UHFFFAOYSA-N sodium oxido(oxo)phosphanium hydrate Chemical compound O.[Na+].[O-][PH+]=O KOUDKOMXLMXFKX-UHFFFAOYSA-N 0.000 description 1
- GRONZTPUWOOUFQ-UHFFFAOYSA-M sodium;methanol;hydroxide Chemical compound [OH-].[Na+].OC GRONZTPUWOOUFQ-UHFFFAOYSA-M 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000000375 suspending agent Substances 0.000 description 1
- 238000010558 suspension polymerization method Methods 0.000 description 1
- 239000011975 tartaric acid Substances 0.000 description 1
- 235000002906 tartaric acid Nutrition 0.000 description 1
- NMOALOSNPWTWRH-UHFFFAOYSA-N tert-butyl 7,7-dimethyloctaneperoxoate Chemical compound CC(C)(C)CCCCCC(=O)OOC(C)(C)C NMOALOSNPWTWRH-UHFFFAOYSA-N 0.000 description 1
- IAQRGUVFOMOMEM-ONEGZZNKSA-N trans-but-2-ene Chemical compound C\C=C\C IAQRGUVFOMOMEM-ONEGZZNKSA-N 0.000 description 1
- YCJYNBLLJHFIIW-MBABXGOBSA-N validoxylamine A Chemical compound O[C@@H]1[C@@H](O)[C@H](O)[C@@H](CO)C[C@@H]1N[C@@H]1[C@H](O)[C@@H](O)[C@H](O)C(CO)=C1 YCJYNBLLJHFIIW-MBABXGOBSA-N 0.000 description 1
- WKOLLVMJNQIZCI-UHFFFAOYSA-N vanillic acid Chemical compound COC1=CC(C(O)=O)=CC=C1O WKOLLVMJNQIZCI-UHFFFAOYSA-N 0.000 description 1
- TUUBOHWZSQXCSW-UHFFFAOYSA-N vanillic acid Natural products COC1=CC(O)=CC(C(O)=O)=C1 TUUBOHWZSQXCSW-UHFFFAOYSA-N 0.000 description 1
- KOZCZZVUFDCZGG-UHFFFAOYSA-N vinyl benzoate Chemical compound C=COC(=O)C1=CC=CC=C1 KOZCZZVUFDCZGG-UHFFFAOYSA-N 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical class [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 229920003169 water-soluble polymer Polymers 0.000 description 1
- 239000004711 α-olefin Substances 0.000 description 1
- DGVVWUTYPXICAM-UHFFFAOYSA-N β‐Mercaptoethanol Chemical compound OCCS DGVVWUTYPXICAM-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F16/00—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical
- C08F16/02—Homopolymers and copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an alcohol, ether, aldehydo, ketonic, acetal or ketal radical by an alcohol radical
- C08F16/04—Acyclic compounds
- C08F16/06—Polyvinyl alcohol ; Vinyl alcohol
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08F—MACROMOLECULAR COMPOUNDS OBTAINED BY REACTIONS ONLY INVOLVING CARBON-TO-CARBON UNSATURATED BONDS
- C08F8/00—Chemical modification by after-treatment
- C08F8/12—Hydrolysis
Definitions
- the present invention relates to a modified vinyl alcohol polymer and a method for producing the same.
- a vinyl alcohol polymer (hereinafter sometimes abbreviated as "PVA") is one of the few water-soluble polymers with crystallinity. Utilizing its excellent water solubility and film properties (strength, oil resistance, film-forming properties, oxygen gas barrier properties, etc.), PVA is used as an emulsifier, suspending agent, surfactant, fiber processing agent, various binders, and paper processing agents. , adhesives, films, etc.
- PVA has poor moldability due to its high crystallinity.
- PVA with reduced crystallinity is known to improve molding workability.
- PVA with reduced crystallinity by lowering the degree of saponification is manufactured and sold.
- PVA with a reduced degree of saponification is degraded in its original features such as oxygen gas barrier properties, mechanical properties, and thermal stability. For the above reasons, it is difficult to achieve molding processability, oxygen gas barrier properties, mechanical properties, and thermal stability at the same time.
- Patent Document 1 describes PVA containing 2-methylene-1,3-propane-diol (DAMP).
- DAMP 2-methylene-1,3-propane-diol
- the PVA is excellent in water solubility, film physical properties at high humidity, low foaming properties in an aqueous solution, and viscosity stability.
- oxygen barrier properties and melt moldability in addition to such properties.
- Patent Document 2 describes a vinyl alcohol polymer containing ethylene and 3,4-diacetoxy-1-butene (DAB). It is described that the polymer described in Patent Document 2 is excellent in oxygen barrier properties at high humidity, appearance and strength in addition to melt moldability. However, it does not disclose or suggest that the polymer is excellent in water solubility and biodegradability.
- DAB 3,4-diacetoxy-1-butene
- Patent Document 3 describes a vinyl alcohol polymer containing an ⁇ -olefin having 2 or more carbon atoms and methallyl alcohol.
- PVA described in Patent Document 3 is disclosed to be impermeable to oxygen and excellent in solvent solubility. However, it is stated that such PVA has a low equilibrium water absorption, ie, low water solubility.
- Patent Document 4 describes a melt molding method in which PVA containing an olefin having 3 or 4 carbon atoms is mixed with water. The PVA described in Patent Document 4 only discloses that the softening temperature and the melt viscosity are significantly lowered.
- the modified vinyl alcohol polymers described in Patent Documents 1 to 4 have a common problem that they have not been able to achieve a high degree of both moldability and water solubility.
- these modified vinyl alcohol polymers are formed into the form of a packaging material as an oxygen barrier film, for example, after coating an aqueous solution on a base film, heat is applied to seal the contents. In the sealing process, it may be necessary to set the heat sealing temperature high. Therefore, the base material is limited to materials having heat resistance, and it may be difficult to provide a versatile resin film.
- An object of the present invention is to solve the above-mentioned problems, and to provide a modified vinyl alcohol polymer that maintains the good water solubility and oxygen barrier properties of PVA and has excellent moldability, and a method for producing the same. intended to provide
- the present invention includes the following inventions.
- R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or an optionally branched alkyl group, the total number of carbon atoms constituting R 1 , R 2 , R 3 and R 4 is 1 to 3;
- R 5 and R 5′ are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms
- R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen
- the present invention it is possible to provide a modified vinyl alcohol polymer that maintains good water solubility and excellent barrier properties against oxygen, while also having excellent moldability, and a method for producing the same.
- the heat sealing temperature of the film produced from the polymer of the present application is kept low, and the enlargement and/or complication of equipment is not particularly required for molding.
- containers and packaging materials suitable for storing products such as foodstuffs that are susceptible to deterioration by oxygen such as multilayer films and multilayer containers.
- modified vinyl alcohol polymer The modified vinyl alcohol polymer of the present invention has the following formula (I):
- R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or an optionally branched alkyl group, and R 1 , R The total number of carbon atoms constituting each of 2 , R 3 and R 4 is 1 to 3, ie 1, 2 or 3.
- the optionally branched alkyl group that can constitute each of R 1 , R 2 , R 3 and R 4 is a linear or branched alkyl group having 1 to 3 carbon atoms, for example , methyl group, ethyl group, n-propyl group and isopropyl group.
- R 5 and R 5′ each independently represent a hydroxyl group, a formyloxy group or a C 2-10 group.
- acyloxy group As, the acyloxy group having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′ has 2 to 10, preferably 2 to 3 carbon atoms, which may contain a carbon-carbon double bond. straight-chain, branched-chain and cyclic acyl groups having any number.
- acyloxy group having 2 to 10 carbon atoms include an ethanoyloxy group (acetyloxy group), a propanoyloxy group, a butanoyloxy group, an isobutanoyloxy group, a pentanoyloxy group, and an isopentyloxy group.
- R 5 and R 5' constituting formula (I) may be the same or different.
- R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 (wherein R 8 and R 9 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and m is 1 to 5, preferably 1 to 2 is an integer).
- the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 8 and R 9 are each independently the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′. It is the same as the base.
- R 7 is a hydroxyl group, at least one hydrogen atom of which may be substituted with R 11 ; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms.
- R 10 and R 11 are each independently a hydroxyl group, a formyloxy group, or a C 2-10 and n is an integer of 1 to 5, preferably 1 to 2).
- the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 10 and R 11 are each independently the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′. It is the same as the base.
- R 6 and R 7 together are selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; It also includes at least two groups which may be the same or different.
- the two groups X 1 and X 2 together comprise at least two groups Y 1 which may be the same or different means both groups X 1 and X 2 , or It refers to the state in which at least two groups Y 1 are included as part of the constituent part in either the substituents X 1 or X 2 .
- At least one group Y 1 is included among the members of the group X 1 and at least one group Y 1 is included among the members of the group X 2 so that they collectively contain at least two groups Y 1 ;
- at least two groups Y 1 are contained in the constituent parts of group X 1 and and
- no group Y 1 is included among the constituent parts of the group X 1 and the group X at least two groups Y 1 are included in the constituent parts of 2 so that they collectively include at least two groups Y 1 ;
- R 6 and R 7 may together contain two hydroxyl groups as part of their constituent moieties.
- the contents of the monomer units constituting the formula (I) are a (mol %), b 1 (mol %), b 2 (mol %), and c (mol %) satisfy the following relationships (1) to (3): 1 ⁇ a ⁇ 40 (1) 1 ⁇ c ⁇ 15 (2) 35 ⁇ (b 1 +b 2 ) ⁇ 98 (3)
- a satisfies the following relationship (1′): 1 ⁇ a ⁇ 30 (1′)
- a satisfies the following relationship (1′′): 1 ⁇ a ⁇ 20 (1′′)
- c above satisfies the following relation (2′): 1 ⁇ c ⁇ 10 (2′)
- c above satisfies the following relationship (2′′): 1 ⁇ c ⁇ 8 (2′)
- (b 1 +b 2 ) above satisfies the following relational expression (3′): 40 ⁇ (b 1 +b 2 ) ⁇ 98 (3′)
- c above satisfies the following relationship (b 1 +b 2 ) satisfies the following relationship (3′′): 45 ⁇ (b 1 +b 2 ) ⁇ 98 (3′′)
- b1 and b2 of each monomeric unit comprising formula (I) above satisfies formula (3), (3′) or (3′′) above, and the following relationship (4): and satisfy (5): 0 ⁇ b 1 ⁇ 98 (4) 0 ⁇ b 2 ⁇ 98 (5)
- b1 and b2 of each monomeric unit constituting formula (I) above satisfies formula (3), (3′) or (3′′) above, and the following relational expression: 4′) and (5′) are satisfied: 1 ⁇ b 1 ⁇ 98 (4) 1 ⁇ b 2 ⁇ 98 (5)
- the modified vinyl alcohol polymer of formula (I) of the present invention is represented by the following formula (I-1):
- the modified vinyl alcohol polymer of formula (I) of the present invention is represented by the following formula (I-2):
- R 7′ is from the group consisting of a hydroxyl group, at least one hydrogen atom of which may be substituted with R 11 ; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 having at least one selected group (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms; formyloxy ; and acyloxy having 2 to 10 carbon atoms; together contain two hydroxyl groups and n is an integer from 1 to 5), a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5 , and R 5′ are each independently as defined in the formula (I), and in the above formula (I-2), each of R 10 and R 11 having 2 to 10 carbon atoms is The acyloxy groups having 2 to
- R 5 and R 5′ in formula (I) are each independently a hydroxyl group or an acetyloxy group.
- the modified vinyl alcohol-based polymer of the present invention is represented by formula (I) wherein R6 is a hydrogen atom, or at least one hydrogen atom (e.g., one hydrogen atom) is substituted with R8' . —(CH 2 ) m —R 9′ (wherein R 8′ and R 9′ are each independently a hydroxyl group or an acetyloxy group, and m is an integer of 1 to 5).
- R 7 has at least one hydrogen atom optionally substituted with R 11′ and has at least one hydroxyl group, formyloxy group or acyloxy group having 2 to 10 carbon atoms —(CH 2 ) n —R 10′ (wherein R 10′ and R 11′ are each independently a hydroxyl group or an acetyloxy group, n is an integer of 1 to 5, preferably 1 to 2), and R 6 and R 7 together contain at least two groups, which may be the same or different, selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms. For example, R6 and R7 may together contain two hydroxyl groups.
- the modified vinyl alcohol polymer of formula (I) of the present invention is represented by the following formula (I'):
- R 5′′ is a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and is a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 6 and R 7 are each independently as defined in the formula (I).
- the acyloxy group having 2 to 10 carbon atoms that can constitute R 5′′ is It is the same as the acyloxy group having 2 to 10 carbon atoms that can constitute R 5 or R 5' in the above formula (I).
- the modified vinyl alcohol polymer of formula (I') above is represented by the following formula (I'-1):
- a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5′′ , R 9 , R 10 , m and n are Each is as independently defined in said formula (I) or (I').
- the modified vinyl alcohol polymer of formula (I') above is represented by the following formula (I'-2):
- R 7′′ is a group consisting of a hydroxyl group in which at least one hydrogen atom may be substituted with R 11 ; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —( CH 2 ) n —R 10 having at least one group selected from formyloxy group; and acyloxy group having 2 to 10 carbon atoms; 11 together contain two hydroxyl groups, and n is an integer from 1 to 5), a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , and Each R 5′′ is independently as defined in the formula (I) or (I′).
- the number of carbon atoms that can constitute each of R 10 and R 11 The acyloxy groups having 2 to 10 are each independently the same as the acyloxy groups having 2 to 10 carbon atoms that can constitute R 5 or R 5' in formula (I) above.
- the modified vinyl alcohol polymer of formula (I) of the present invention preferably has a number average degree of polymerization (Pn) of 200 to 5,000, more preferably 200 to 4,000, and even more preferably 300 to 3,000. If the modified vinyl alcohol polymer has a Pn of less than 200, it may not have sufficient strength when formed into a film, for example. If the Pn of the modified vinyl alcohol polymer exceeds 5,000, industrial production of the modified vinyl alcohol copolymer may become difficult, or the stability of the coating solution may deteriorate, and the workability of the film may deteriorate. . Pn is calculated by the following formula (S 1 ) after measuring the number average molecular weight (Mn) of the polymer by, for example, high performance liquid chromatography (HPLC).
- S 1 the number average molecular weight of the polymer by, for example, high performance liquid chromatography (HPLC).
- the degree of saponification of the modified vinyl alcohol polymer of formula (I) of the present invention is not particularly limited, it is preferably 50 to 99.99 mol %. If the degree of saponification is less than 50 mol %, sufficient water vapor barrier properties may not be obtained.
- the degree of saponification is more preferably 70 mol% or more, more preferably 80 mol% or more. On the other hand, those with a degree of saponification exceeding 99.99 mol % may be difficult to obtain industrially.
- the degree of saponification is more preferably 99.95 mol% or less, even more preferably 99.90 mol% or less.
- the degree of saponification is defined by DS shown in the following formula (S 2 ), and specifically calculated from the measurement results of 1 H-NMR.
- the modified vinyl alcohol polymer of the present invention can be copolymerized with the olefin monomer, vinyl ester monomer, and hydroxyl group-containing monomer within a range that does not inhibit the effects of the present invention.
- a structural unit derived from an ethylenically unsaturated monomer may also be included. Examples of such ethylenically unsaturated monomers include acrylic acid and its salts; unsaturated monomers having an acrylate ester group; methacrylic acid and its salts; and unsaturated monomers having a methacrylate ester group.
- the modified vinyl alcohol polymer of the present invention may also contain a carboxyl group, a sulfonic acid group, an amino group and/or a salt thereof within the range that does not impair the performance of the present invention. may be modified to have a side chain or a molecular end.
- the amount of modification with carboxyl groups, sulfonic acid groups, amino groups and/or salts thereof is, for example, 0.05 to 10 mol % based on the total monomer units of the modified vinyl alcohol polymer of the present invention.
- the modified vinyl alcohol polymer of the above formula (I) is not necessarily limited, but can be produced, for example, by copolymerizing an olefin monomer, a vinyl ester monomer and a hydroxyl group-containing monomer.
- the olefinic monomer contains a polymerizable unsaturated bond and has 3 to 5 carbon atoms, preferably 3 to 4 carbon atoms.
- olefinic monomers include propylene, 1-butene, 2-butene (ie cis-2-butene and trans-2-butene), isobutene, 1-pentene, 2-pentene (ie cis-2 -pentene and trans-2-pentene), 2-methyl-1-butene, 2-methyl-2-butene, and 3-methyl-1-butene.
- Propylene is preferred because it is versatile and readily available.
- the vinyl ester monomer is composed of a compound represented by the following formula (II), a group consisting of compounds represented by the following formula (III), or a combination thereof. .
- R 5 and R 5′ are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms.
- the acyloxy group having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′ in formula (II) and formula (III) is the number of carbon atoms that can constitute R 5 in formula (I) above. The same is true for acyloxy groups with 2-10.
- R 5 and R 5' may be the same or different.
- Examples of vinyl ester monomers represented by formulas (II) and (III) include vinyl formate, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl valerate, vinyl isovalerate, Vinyl pivalate, vinyl caproate, vinyl enanthate, vinyl caprylate, vinyl pelargonate, vinyl caprate, vinyl lactate, vinyl tropicate, vinyl cyclohexanoate, vinyl benzoate, vinyl salicylate, vinyl anisate, vanillic acid, gallic acid Examples include vinyl acid and vinyl versatate. Either the vinyl ester-based monomer represented by the formula (II) or the vinyl ester-based monomer represented by the formula (II) because of its high versatility and easy availability, Alternatively, both are preferably vinyl acetate.
- the hydroxyl group-containing monomer is represented by the following formula (IV).
- R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen atom may be substituted with R 8 (wherein R 8 and R 9 are each independently is a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5, preferably 1 to 2).
- R 8 and R 9 are each independently is a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5, preferably 1 to 2).
- the acyloxy group having 2 to 10 carbon atoms that can constitute R 9 is the same as the acyloxy group having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′ in the above formula (I). be.
- R 7 has at least one hydrogen atom optionally substituted with R 11 and is selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 having at least one group (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and n is an integer of 1 to 5, preferably 1 to 2), and R 6 and R 7 together are selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; It also includes at least two groups which may be the same or different.
- each of the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 10 and R 11 independently has 2 carbon atoms that can constitute each of R 5 and R 5′ in the above formula (I). The same is true for acyloxy groups with ⁇ 10.
- hydroxyl group-containing monomers represented by formula (IV) include 1,3-diacetoxy-2-methylenepropane (DAMP), 1,3-dipropionyloxy-2-methylenepropane, 1,3-dibutyl and ronyloxy-2-methylenepropane. DAMP is preferred because the hydroxyl group-containing monomer itself can be easily produced.
- the copolymerization of the olefin-based monomer, the vinyl ester-based monomer, and the hydroxyl group-containing monomer is carried out using any polymerization method of batch polymerization, semi-batch polymerization, continuous polymerization, or semi-continuous polymerization.
- any polymerization method known methods such as bulk polymerization method, solution polymerization method, suspension polymerization method and emulsion polymerization method can be employed.
- a bulk polymerization method or a solution polymerization method, in which the polymerization proceeds without solvent or in a solvent such as alcohol may be employed.
- Employment of an emulsion polymerization method is one of the options for obtaining a modified vinyl alcohol polymer with a high degree of polymerization.
- the solvent used in the solution polymerization method is not particularly limited, but alcohols are preferably used, and lower alcohols such as methanol, ethanol and propanol are more preferably used.
- the amount of the solvent used in the polymerization reaction solution can be selected in consideration of the viscosity average degree of polymerization of the desired modified vinyl alcohol polymer and the chain transfer of the solvent. (solvent/total monomers) is preferably selected from the range of 0.01 to 10, more preferably from the range of 0.05 to 3.
- a known polymerization initiator can be used for copolymerizing the olefin-based monomer, the vinyl ester-based monomer, and the hydroxyl group-containing monomer.
- the type of polymerization initiator to be used can be appropriately selected according to the polymerization method. Examples of such polymerization initiators include azo initiators, peroxide initiators, and redox initiators.
- azo initiators examples include 2,2-azobisisobutyronitrile, 2,2-azobis(2,4-dimethylvaleronitrile), 2,2-azobis(4-methoxy-2,4-dimethyl valeronitrile).
- peroxide-based initiators include peroxydicarbonate-based compounds such as diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, and diethoxyethyl peroxydicarbonate; t-butyl peroxyneodecanate, perester compounds such as ⁇ -cumyl peroxyneodecanate and acetyl peroxide; acetylcyclohexylsulfonyl peroxide; 2,4,4-trimethylpentyl-2-peroxyphenoxyacetate and the like.
- potassium persulfate, ammonium persulfate, hydrogen peroxide, and the like may be used in combination with the above initiators.
- redox initiators include combinations of the above peroxide initiators and reducing agents such as sodium hydrogensulfite, sodium hydrogencarbonate, tartaric acid, L-ascorbic acid, and Rongalit.
- the amount of polymerization initiator used is not necessarily limited because it varies depending on the type of polymerization catalyst used in combination, but the amount can be arbitrarily adjusted by those skilled in the art according to, for example, the polymerization rate.
- the amount of the polymerization initiator to be used is preferably 0.01 to 0.2 mol %, more preferably 0.02 to 0.15 mol %, relative to the vinyl ester monomer of the above formula.
- the olefin-based monomer, the vinyl ester-based monomer, and the hydroxyl group-containing monomer can be carried out more efficiently.
- the polymerization temperature is not particularly limited, for example, room temperature to about 150° C. is appropriate, and a temperature of 40° C. or higher and the boiling point or lower of the solvent used can be preferably selected.
- the copolymerization may be carried out in the presence of a chain transfer agent to the extent that the effects of the present invention are not impaired.
- chain transfer agents examples include aldehydes such as acetaldehyde and propynaldehyde; ketones such as acetone and methyl ethyl ketone; mercaptans such as 2-hydroxyethanethiol; phosphinates such as sodium phosphinate monohydrate. mentioned.
- the amount of the chain transfer agent to be added to the polymerization reaction solution can be determined according to the chain transfer coefficient of the chain transfer agent and the degree of polymerization of the desired modified vinyl alcohol polymer. 0.1 to 10 parts by mass per part is preferred.
- the copolymer obtained above may be saponified.
- vinyl ester units derived from vinyl ester monomers in the copolymer are converted to vinyl alcohol units.
- an ester bond derived from the hydroxyl group-containing monomer is also hydrolyzed and converted to a 1,3-diol structure.
- different kinds of ester groups can be hydrolyzed simultaneously by one saponification reaction.
- a known method can be adopted as such a saponification method.
- Saponification is usually carried out in an alcoholic or hydroalcoholic solution.
- Alcohols preferably used at this time are, for example, lower alcohols such as methanol and ethanol, preferably methanol.
- the alcohol or hydroalcohol used for saponification may contain other solvents such as acetone, methyl acetate, ethyl acetate, benzene, etc. up to 40% by weight of the alcohol.
- Catalysts used for saponification include, for example, alkali metal hydroxides such as potassium hydroxide and sodium hydroxide, alkali catalysts such as sodium methylate, and acid catalysts such as mineral acids.
- a temperature of, for example, 20 to 120° C. is set during the saponification. When a gel-like product precipitates as the saponification progresses, washing and drying may be performed after pulverizing the product.
- the modified vinyl alcohol polymer of the present invention can be produced.
- the modified vinyl alcohol polymer of the present invention can be used alone, or can be used as a resin composition by blending other copolymers and/or additives.
- Examples of other copolymers include polyvinyl alcohol and ethylene-vinyl alcohol copolymers that do not contain a hydroxyl group-containing monomer unit represented by the above formula (Ic).
- Examples of other additives include inorganic salts, organic salts, crosslinkers, solvents, UV absorbers, antioxidants, antistatic agents, plasticizers, fungicides, and preservatives, and combinations thereof. .
- the contents of other copolymers and other additives are not particularly limited, and suitable amounts can be selected by those skilled in the art.
- the resin composition of the present invention can be molded, for example, in the form of a heat-sealable packaging material (for example, a resin film) due to the water-solubility and barrier properties of the modified vinyl alcohol polymer contained as a component.
- the heat sealing temperature can be set relatively low as compared with the case of using conventional PVA.
- the resin composition of the present invention can provide a versatile resin film without requiring large or complicated equipment.
- the number average molecular weight (Mn) of the obtained modified vinyl alcohol polymer was measured using a size exclusion high performance liquid chromatography device "HLC-8320GPC” manufactured by Tosoh Corporation.
- the measurement conditions are as follows.
- a modified vinyl alcohol polymer aqueous solution having a concentration of 10% by mass was prepared from the modified vinyl alcohol polymer prepared in Examples and Comparative Examples, and filtered and centrifuged to remove foreign substances and air bubbles.
- the surface of a base PET film having a thickness of 12 ⁇ m was coated with the aqueous solution of the modified vinyl alcohol polymer obtained above at room temperature, and dried with a hot air dryer at 60° C. to obtain a base.
- a multilayer film consisting of a PET film (12 ⁇ m) and a modified vinyl alcohol polymer layer (about 20 ⁇ m) was obtained. After the obtained multilayer film was conditioned at a temperature of 20° C.
- the oxygen permeation of the multilayer film was measured using an oxygen gas permeation measuring device OX-TRAN 2/21 (manufactured by Mocon Co., Ltd.).
- OX-TRAN 2/21 manufactured by Mocon Co., Ltd.
- the value A 1 [cc/(m 2 ⁇ day ⁇ atm)] was measured as the amount (OTR).
- the film thickness of the multilayer film after the measurement was measured using an electromagnetic film thickness gauge SAMAC-PRO manufactured by Sanko Electronics Laboratory Co., Ltd., and the obtained thickness was defined as T ( ⁇ m).
- the formula (S 4 ) is used to calculate the oxygen transmission rate (OTR) of the modified vinyl alcohol polymer layer when the thickness is 20 ⁇ m.
- OTR oxygen transmission rate
- a modified vinyl alcohol polymer aqueous solution having a concentration of 10% by mass was prepared from the modified vinyl alcohol polymer prepared in Examples and Comparative Examples, cast on a PET film, and dried at 20° C. and 50% RH for 1 week. , to obtain a single-layer film having a thickness of 100 ⁇ m by peeling from the PET film.
- the monolayer film thus obtained was cut into a size of 3 cm ⁇ 4 cm, and the mass (M 1 ) was measured.
- the film was then immersed in water (100 mL) at 60° C. for 1 hour, then taken out and vacuum dried at 40° C. for 3 days. The mass (M 2 ) of this film was then measured.
- the dissolution rate YS (%) was calculated from the following formula (S 5 ) by comparing with the mass before immersion, and according to the following criteria.
- the water solubility of the modified vinyl alcohol polymer layer in the multilayer film was evaluated.
- the monolayer film prepared for the above water-solubility evaluation was stored in a thermo-hygrostat at 20° C. and 50% RH for 5 days to condition the humidity. Then, the two films thus humidity-conditioned were cut into pieces each having a size of 1.5 cm ⁇ 5.0 cm. And in a 50% RH atmosphere, using a heat sealer ("heating temperature control electric sealer OPL-200-10" manufactured by Fuji Impulse Co., Ltd.), the upper crimped part (10 mm), the lower crimped part (10 mm), and the crimping force A portion of the laminated film was heat-sealed at various temperatures under conditions of about 0.6 MPa for 1 second.
- a heat sealer heat sealer
- the breaking strength or peel strength of the obtained heat-sealed portion was measured at a test speed of 300 mm / min by T peel (180 degree peel test) with a width of 15 mm, and when the strength could exceed 5 N / 15 mm The lowest value of the set temperatures was taken as the heat sealing temperature.
- Biodegradable Using the modified polyvinyl alcohol polymers produced in Examples and Comparative Examples as samples, biodegradability was evaluated according to the biodegradability evaluation method described in ISO14851. That is, 20 mg of activated sludge (obtained from the sewage treatment plant on the day of the start of the test) and 20 mg of the sample were added to 200 ml of the inorganic medium liquid, and Oxitop (pressure sensor type BOD measuring device manufactured by WTW) was used for 49 days at 22 ° C. By measuring the amount of oxygen consumed by biodegradation during this culture period, the biodegradation rate SB (%) was calculated from the following formula (S 6 ), and biodegradability was determined according to the following criteria. was evaluated.
- Example 1 Production of modified vinyl alcohol polymer (E1))
- a pressurized reactor equipped with an agitator, nitrogen inlet, propylene inlet, initiator addition and solution feed
- 1.3 kg vinyl acetate, 1.2 kg methanol and 1,3-diacetoxy-2-methylene were charged.
- 0.016 kg of propane (DAMP) was charged, the temperature was raised to 60° C., and nitrogen bubbling was performed for 30 minutes to replace the inside of the system with nitrogen.
- a solution of DAMP dissolved in methanol with a concentration of 42 g/L was prepared and bubbled with nitrogen gas.
- an initiator solution having a concentration of 20 g/L was separately prepared by dissolving 2,2-azobis(isobutyronitrile) as a radical polymerization initiator in methanol, and nitrogen gas was bubbled through the solution to replace it with nitrogen.
- modified PVAc modified propylene-vinyl acetate copolymer
- 62.0 parts by mass of sodium hydroxide methanol solution (concentration: 15.0%) was added to 438 parts by mass of a methanol solution of modified PVAc prepared by adding methanol (100 parts by mass of modified PVAc in the solution). saponification was carried out at 40° C.
- a mixed solvent of 900 g of methanol and 100 g of water was added to the white solid saponified product obtained by filtration, left at room temperature for 3 hours, and washed. After repeating the washing operation a total of three times, the saponified product obtained by deliquoring by centrifugation was allowed to stand in a dryer at 70° C. for 2 days to obtain a dried modified vinyl alcohol polymer (E1). rice field.
- the production conditions of the modified vinyl alcohol polymer (E1) are shown in Table 1, and the contents a, b 1 , b 2 and c of the monomer units of the polymer (E1), the number average degree of polymerization Pn, the saponification Table 2 shows the degree, biodegradability, oxygen gas barrier property, water solubility, and heat sealability of the multilayer film obtained using the polymer (E1).
- Examples 2-7 and Comparative Examples 1-7) The amount of vinyl acetate and methanol charged, the type of gas and gas pressure during polymerization, the type of monomer used during polymerization and polymerization conditions such as the amount of monomer added, and/or sodium hydroxide relative to the vinyl acetate unit during saponification
- Various modified vinyl alcohol polymers (E2) to (E7) and (C1) were prepared in the same manner as in Example 1, except that the saponification conditions such as the molar ratio of were changed to the conditions shown in Table 1.
- ⁇ (C7) were produced. Table 1 shows these production conditions, and Table 2 shows the evaluation results of the polymer and the multilayer film using the polymer.
- the modified polyvinyl alcohol polymers (E1) to (E7) produced in Examples 1 to 7 all have excellent biodegradability, and when laminated on a multilayer film, oxygen It can be seen that all of gas barrier properties, water solubility and heat sealing properties were excellent.
- the multilayer film had a low oxygen gas barrier property and a high heat-sealable temperature.
- the ethylene-vinyl alcohol copolymer (C2) of Comparative Example 2 which has an ethylene unit content a of 8 mol% and does not contain a hydroxyl group-containing monomer unit, has an oxygen gas barrier property as compared with Comparative Example 1. Although improved, the heat seal temperature was still high.
- the ethylene-vinyl alcohol copolymer (C3) of Comparative Example 3 which has an ethylene unit content a of 8 mol% and a content c (derived from DAMP) of 3 mol%, further has oxygen gas barrier properties. Although improved, the heat seal temperature was still high.
- the propylene-vinyl alcohol copolymer of Comparative Example 6 (C6 ) was excellent in heat-sealing properties, but poor in oxygen barrier properties, water solubility and biodegradability.
- the propylene-vinyl alcohol copolymer of Comparative Example 7 (C7 ) was excellent in water solubility and heat-sealing properties, but poor in oxygen barrier properties and biodegradability.
- the resin composition of the present invention is useful, for example, for packaging various products in technical fields such as the food and beverage field, pet food field, oil and fat industry field, and pharmaceutical field.
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Abstract
The modified vinyl alcohol polymer according to the present invention contains a structure α represented by formula (I), wherein the content ratios a (mol%), b1 (mol%), b2 (mol%), and c (mol%) for the individual monomer units, with reference to the total monomer units in the structure α, satisfy formulas (1), (2), and (3). (1) 1 ≤ a ≤ 40; (2) 1 ≤ c ≤ 15; (3) 35 ≤ (b1 + b2) ≤ 98
Description
本発明は、変性ビニルアルコール系重合体およびその製造方法に関する。
The present invention relates to a modified vinyl alcohol polymer and a method for producing the same.
ビニルアルコール系重合体(以下、「PVA」と略記することがある)は、数少ない結晶性を有する水溶性高分子である。その優れた水溶性、皮膜特性(強度、耐油性、造膜性、酸素ガスバリア性等)を利用し、PVAは、乳化剤、懸濁剤、界面活性剤、繊維加工剤、各種バインダー、紙加工剤、接着剤、フィルム等に広く用いられている。
A vinyl alcohol polymer (hereinafter sometimes abbreviated as "PVA") is one of the few water-soluble polymers with crystallinity. Utilizing its excellent water solubility and film properties (strength, oil resistance, film-forming properties, oxygen gas barrier properties, etc.), PVA is used as an emulsifier, suspending agent, surfactant, fiber processing agent, various binders, and paper processing agents. , adhesives, films, etc.
PVAは結晶性の高さゆえに成形加工性が乏しい。結晶性を低下させたPVAは、成型加工性が向上することが知られており、例えば、けん化度を下げることにより結晶性を下げたPVAが製造販売されている。しかし、けん化度を低下させたPVAは、その本来の特長である酸素ガスバリア性や力学物性、熱安定性が低下することが指摘されている。上記のような理由から成型加工性と酸素ガスバリア性、力学物性および熱安定性とを並立することは難しい。
PVA has poor moldability due to its high crystallinity. PVA with reduced crystallinity is known to improve molding workability. For example, PVA with reduced crystallinity by lowering the degree of saponification is manufactured and sold. However, it has been pointed out that PVA with a reduced degree of saponification is degraded in its original features such as oxygen gas barrier properties, mechanical properties, and thermal stability. For the above reasons, it is difficult to achieve molding processability, oxygen gas barrier properties, mechanical properties, and thermal stability at the same time.
例えば、特許文献1には、2-メチレン-1,3-プロパン-ジオール(DAMP)を含有するPVAが記載されている。特許文献1によれば、当該PVAは、水溶性、高湿度での皮膜物性、水溶液の低発泡性および粘度安定性に優れる。しかし、このようなPVAは、このような特性とともに酸素バリア性や溶融成形性も兼ね備えていることは何ら開示も示唆もされていない。
For example, Patent Document 1 describes PVA containing 2-methylene-1,3-propane-diol (DAMP). According to Patent Literature 1, the PVA is excellent in water solubility, film physical properties at high humidity, low foaming properties in an aqueous solution, and viscosity stability. However, there is no disclosure or suggestion that such PVA has oxygen barrier properties and melt moldability in addition to such properties.
特許文献2には、エチレンおよび3,4-ジアセトキシ-1-ブテン(DAB)を含有するビニルアルコール系重合体が記載されている。特許文献2に記載の重合体は、溶融成形性に加え、高湿度での酸素バリア性、外観性、および強度に優れることが記載されている。しかし、当該重合体が水溶性や生分解性にも優れている点については何ら開示も示唆もされていない。
Patent Document 2 describes a vinyl alcohol polymer containing ethylene and 3,4-diacetoxy-1-butene (DAB). It is described that the polymer described in Patent Document 2 is excellent in oxygen barrier properties at high humidity, appearance and strength in addition to melt moldability. However, it does not disclose or suggest that the polymer is excellent in water solubility and biodegradability.
特許文献3には、炭素数2以上のα-オレフィンおよびメタリルアルコールなどを含有するビニルアルコール系重合体が記載されている。特許文献3に記載のPVAは、酸素に対する不浸透性を有し溶媒可溶性に優れることが開示されている。しかし、こうしたPVAは平衡吸水率が低い、つまり水溶性が低いものであることが記載されている。
Patent Document 3 describes a vinyl alcohol polymer containing an α-olefin having 2 or more carbon atoms and methallyl alcohol. PVA described in Patent Document 3 is disclosed to be impermeable to oxygen and excellent in solvent solubility. However, it is stated that such PVA has a low equilibrium water absorption, ie, low water solubility.
特許文献4には、炭素数3もしくは4のオレフィンを含有するPVAと水を混合する溶融成形方法が記載されている。特許文献4に記載のPVAは、軟化温度ならびに溶融粘度が著しく低下することが開示されているのみである。
Patent Document 4 describes a melt molding method in which PVA containing an olefin having 3 or 4 carbon atoms is mixed with water. The PVA described in Patent Document 4 only discloses that the softening temperature and the melt viscosity are significantly lowered.
しかし、特許文献1~4に記載されるような変性ビニルアルコール系重合体には、共通して成形加工性と水溶性との両方を高度に達成し得たものではないという問題がある。具体的には、これらの変性ビニルアルコール系重合体は、例えば、酸素バリア性フィルムとして包装材の形態に成形する場合に、基材フィルム上に水溶液塗工した後に、内容物を封止するヒートシール工程にて、ヒートシール温度を高く設定することが必要とされる場合がある。そのため、基材が耐熱性を有する材料に限定され、汎用性に優れた樹脂フィルムとしての提供が困難となることがある。
However, the modified vinyl alcohol polymers described in Patent Documents 1 to 4 have a common problem that they have not been able to achieve a high degree of both moldability and water solubility. Specifically, when these modified vinyl alcohol polymers are formed into the form of a packaging material as an oxygen barrier film, for example, after coating an aqueous solution on a base film, heat is applied to seal the contents. In the sealing process, it may be necessary to set the heat sealing temperature high. Therefore, the base material is limited to materials having heat resistance, and it may be difficult to provide a versatile resin film.
本発明は、上記問題の解決を課題とするものであり、PVAが有する良好な水溶性および酸素バリア性を維持しつつ、優れた成形加工性を兼ね備える変性ビニルアルコール系重合体およびその製造方法を提供することを目的とする。
An object of the present invention is to solve the above-mentioned problems, and to provide a modified vinyl alcohol polymer that maintains the good water solubility and oxygen barrier properties of PVA and has excellent moldability, and a method for producing the same. intended to provide
本発明は、以下の発明を包含する。
[1]下記式(I)で表される構造αを含み、該構造αにおける全単量体単位に対する各単量体単位の含有率a(モル%)、b1(モル%)、b2(モル%)およびc(モル%)が下記式(1)~(3)を満足する、変性ビニルアルコール系重合体、
1≦a≦40 (1)
1≦c≦15 (2)
35≦(b1+b2)≦98 (3)
[式(I)中、
R1、R2、R3およびR4はそれぞれ独立して水素原子、または分岐していてもよいアルキル基であり、
R1、R2、R3およびR4を構成する炭素数の合計が1~3であり、
R5およびR5’はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、
R6は、水素原子、または少なくとも1つの水素原子がR8で置換されていてもよい-(CH2)m-R9(ここで、R9およびR8はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11で置換されていてもよく、かつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、nは1~5の整数である)であり、そして
R6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む];
[2]前記式(I)が下記式(I-1)で表される、[1]に記載の変性ビニルアルコール系重合体、
[式(I-1)中、a、b1、b2、b1+b2、c、R1、R2、R3、R4、R5、R5’、R9、R10、mおよびnはそれぞれ独立して該式(I)に定義した通りである];
[3]前記式(I)が下記式(I-2)で表される、[1]に記載の変性ビニルアルコール系重合体、
[式(I-2)中、
R7’は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含み、そしてnは1~5の整数である)であり、
a、b1、b2、b1+b2、c、R1、R2、R3、R4、R5、およびR5’はそれぞれ独立して該式(I)に定義した通りである];
[4]数平均重合度が200~5000である、[1]から[3]のいずれかに記載の変性ビニルアルコール系重合体;
[5]前記式(I)中、
R5およびR5’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、
R6は、水素原子、または少なくとも1つの水素原子がR8’で置換されていてもよい-(CH2)m-R9’(ここで、R9’およびR8’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11’で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10’(ここで、R10’およびR11’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、nは1~5の整数である)であり、そして
a、b1、b2、およびcはそれぞれ独立して該式(I)に定義した通りである、[1]から[4]のいずれかに記載の変性ビニルアルコール系重合体;
[6]けん化度が50~99.99モル%である、[1]から[5]のいずれかに記載の変性ビニルアルコール系重合体;
[7]変性ビニルアルコール系重合体の製造方法であって、
重合性不飽和結合を含みかつ炭素数3~5を有するオレフィン系単量体と、ビニルエステル系単量体と、水酸基含有単量体とを共重合する工程を包含し、
該ビニルエステル系単量体が、
以下の式(II)で表される化合物:
[式(II)中、R5は、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基である]、および
以下の式(III)で表される化合物:
[式(III)中、R5’は、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基である]
からなる群から選択される少なくとも1種の化合物であり、
ただし、式(II)および(III)中、R5およびR5’は互いに同一であっても異なっていてもよく、
該水酸基含有単量体が、以下の式(IV)で表される化合物:
[式(IV)中、
R6は、水素原子、または少なくとも1つの水素原子がR8で置換されていてもよい-(CH2)m-R9(ここで、R9およびR8はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、nは1~5の整数である)であり、そして
R6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む]
である、製造方法。 The present invention includes the following inventions.
[1] Containing a structure α represented by the following formula (I), the content ratios a (mol%), b 1 (mol%), and b 2 of each monomer unit with respect to all monomer units in the structure α (mol%) and c (mol%) satisfying the following formulas (1) to (3), a modified vinyl alcohol polymer,
1≤a≤40 (1)
1≤c≤15 (2)
35≦(b 1 +b 2 )≦98 (3)
[in the formula (I),
R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or an optionally branched alkyl group,
the total number of carbon atoms constituting R 1 , R 2 , R 3 and R 4 is 1 to 3;
R 5 and R 5′ are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms,
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen atom may be substituted with R 8 (wherein R 9 and R 8 are each independently a hydroxyl group, formyl an oxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11 and is at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and n is an integer of 1 to 5 and R 6 and R 7 together are at least two, which may be the same or different, selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; containing one group];
[2] The modified vinyl alcohol polymer according to [1], wherein the formula (I) is represented by the following formula (I-1),
[In formula (I-1), a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5 , R 5 ′ , R 9 , R 10 , m and n are each independently as defined in said formula (I)];
[3] The modified vinyl alcohol polymer according to [1], wherein the formula (I) is represented by the following formula (I-2),
[In the formula (I-2),
R 7′ has at least one hydrogen atom optionally substituted with R 11 and at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and together they are a hydroxyl group; formyloxy and an acyloxy group having 2 to 10 carbon atoms; and at least two groups which may be the same or different and are selected from the group consisting of;
a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5 , and R 5′ are each independently as defined in said formula (I) ];
[4] The modified vinyl alcohol polymer according to any one of [1] to [3], which has a number average degree of polymerization of 200 to 5000;
[5] In the formula (I),
R 5 and R 5′ are each independently a hydroxyl group or an acetyloxy group;
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9′ in which at least one hydrogen atom may be substituted with R 8 ′ (wherein R 9′ and R 8′ are each independently , a hydroxyl group or an acetyloxy group, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11′ and at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10′ (wherein R 10′ and R 11′ are each independently a hydroxyl group or an acetyloxy group and n is an integer from 1 to 5), and The modified vinyl alcohol polymer according to any one of [1] to [4], wherein a, b 1 , b 2 , and c are each independently defined in formula (I);
[6] The modified vinyl alcohol polymer according to any one of [1] to [5], which has a saponification degree of 50 to 99.99 mol%;
[7] A method for producing a modified vinyl alcohol polymer,
Copolymerizing an olefinic monomer containing a polymerizable unsaturated bond and having 3 to 5 carbon atoms, a vinyl ester monomer, and a hydroxyl group-containing monomer,
The vinyl ester monomer is
A compound represented by the following formula (II):
[wherein R 5 is a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms], and a compound represented by the following formula (III):
[In formula (III), R 5′ is a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms]
At least one compound selected from the group consisting of
provided that in formulas (II) and (III), R 5 and R 5' may be the same or different;
A compound in which the hydroxyl group-containing monomer is represented by the following formula (IV):
[In the formula (IV),
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen atom may be substituted with R 8 (wherein R 9 and R 8 are each independently a hydroxyl group, formyl an oxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11 and has at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and n is an integer of 1 to 5; and R 6 and R 7 together are at least two, which may be the same or different, selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; including groups]
, manufacturing method.
[1]下記式(I)で表される構造αを含み、該構造αにおける全単量体単位に対する各単量体単位の含有率a(モル%)、b1(モル%)、b2(モル%)およびc(モル%)が下記式(1)~(3)を満足する、変性ビニルアルコール系重合体、
1≦a≦40 (1)
1≦c≦15 (2)
35≦(b1+b2)≦98 (3)
R1、R2、R3およびR4はそれぞれ独立して水素原子、または分岐していてもよいアルキル基であり、
R1、R2、R3およびR4を構成する炭素数の合計が1~3であり、
R5およびR5’はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、
R6は、水素原子、または少なくとも1つの水素原子がR8で置換されていてもよい-(CH2)m-R9(ここで、R9およびR8はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11で置換されていてもよく、かつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、nは1~5の整数である)であり、そして
R6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む];
[2]前記式(I)が下記式(I-1)で表される、[1]に記載の変性ビニルアルコール系重合体、
[3]前記式(I)が下記式(I-2)で表される、[1]に記載の変性ビニルアルコール系重合体、
R7’は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含み、そしてnは1~5の整数である)であり、
a、b1、b2、b1+b2、c、R1、R2、R3、R4、R5、およびR5’はそれぞれ独立して該式(I)に定義した通りである];
[4]数平均重合度が200~5000である、[1]から[3]のいずれかに記載の変性ビニルアルコール系重合体;
[5]前記式(I)中、
R5およびR5’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、
R6は、水素原子、または少なくとも1つの水素原子がR8’で置換されていてもよい-(CH2)m-R9’(ここで、R9’およびR8’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11’で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10’(ここで、R10’およびR11’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、nは1~5の整数である)であり、そして
a、b1、b2、およびcはそれぞれ独立して該式(I)に定義した通りである、[1]から[4]のいずれかに記載の変性ビニルアルコール系重合体;
[6]けん化度が50~99.99モル%である、[1]から[5]のいずれかに記載の変性ビニルアルコール系重合体;
[7]変性ビニルアルコール系重合体の製造方法であって、
重合性不飽和結合を含みかつ炭素数3~5を有するオレフィン系単量体と、ビニルエステル系単量体と、水酸基含有単量体とを共重合する工程を包含し、
該ビニルエステル系単量体が、
以下の式(II)で表される化合物:
以下の式(III)で表される化合物:
からなる群から選択される少なくとも1種の化合物であり、
ただし、式(II)および(III)中、R5およびR5’は互いに同一であっても異なっていてもよく、
該水酸基含有単量体が、以下の式(IV)で表される化合物:
R6は、水素原子、または少なくとも1つの水素原子がR8で置換されていてもよい-(CH2)m-R9(ここで、R9およびR8はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、nは1~5の整数である)であり、そして
R6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む]
である、製造方法。 The present invention includes the following inventions.
[1] Containing a structure α represented by the following formula (I), the content ratios a (mol%), b 1 (mol%), and b 2 of each monomer unit with respect to all monomer units in the structure α (mol%) and c (mol%) satisfying the following formulas (1) to (3), a modified vinyl alcohol polymer,
1≤a≤40 (1)
1≤c≤15 (2)
35≦(b 1 +b 2 )≦98 (3)
R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or an optionally branched alkyl group,
the total number of carbon atoms constituting R 1 , R 2 , R 3 and R 4 is 1 to 3;
R 5 and R 5′ are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms,
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen atom may be substituted with R 8 (wherein R 9 and R 8 are each independently a hydroxyl group, formyl an oxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11 and is at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and n is an integer of 1 to 5 and R 6 and R 7 together are at least two, which may be the same or different, selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; containing one group];
[2] The modified vinyl alcohol polymer according to [1], wherein the formula (I) is represented by the following formula (I-1),
[3] The modified vinyl alcohol polymer according to [1], wherein the formula (I) is represented by the following formula (I-2),
R 7′ has at least one hydrogen atom optionally substituted with R 11 and at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and together they are a hydroxyl group; formyloxy and an acyloxy group having 2 to 10 carbon atoms; and at least two groups which may be the same or different and are selected from the group consisting of;
a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5 , and R 5′ are each independently as defined in said formula (I) ];
[4] The modified vinyl alcohol polymer according to any one of [1] to [3], which has a number average degree of polymerization of 200 to 5000;
[5] In the formula (I),
R 5 and R 5′ are each independently a hydroxyl group or an acetyloxy group;
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9′ in which at least one hydrogen atom may be substituted with R 8 ′ (wherein R 9′ and R 8′ are each independently , a hydroxyl group or an acetyloxy group, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11′ and at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10′ (wherein R 10′ and R 11′ are each independently a hydroxyl group or an acetyloxy group and n is an integer from 1 to 5), and The modified vinyl alcohol polymer according to any one of [1] to [4], wherein a, b 1 , b 2 , and c are each independently defined in formula (I);
[6] The modified vinyl alcohol polymer according to any one of [1] to [5], which has a saponification degree of 50 to 99.99 mol%;
[7] A method for producing a modified vinyl alcohol polymer,
Copolymerizing an olefinic monomer containing a polymerizable unsaturated bond and having 3 to 5 carbon atoms, a vinyl ester monomer, and a hydroxyl group-containing monomer,
The vinyl ester monomer is
A compound represented by the following formula (II):
At least one compound selected from the group consisting of
provided that in formulas (II) and (III), R 5 and R 5' may be the same or different;
A compound in which the hydroxyl group-containing monomer is represented by the following formula (IV):
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen atom may be substituted with R 8 (wherein R 9 and R 8 are each independently a hydroxyl group, formyl an oxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11 and has at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and n is an integer of 1 to 5; and R 6 and R 7 together are at least two, which may be the same or different, selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; including groups]
, manufacturing method.
本発明によれば、良好な水溶性および酸素に対して優れたバリア性を維持しつつ、優れた成形加工性を兼ね備える変性ビニルアルコール系重合体およびその製造方法を提供することができる。また、本願重合体から作製されたフィルムのヒートシール温度は低く抑えられており、成形にあたり設備の大型化および/または複雑化は特に必要とされない。これにより、例えば、多層フィルム、多層容器等の、酸素による影響劣化を受け易い食品等の製品を保存するのに適した容器および包装材料を提供することができる。
According to the present invention, it is possible to provide a modified vinyl alcohol polymer that maintains good water solubility and excellent barrier properties against oxygen, while also having excellent moldability, and a method for producing the same. In addition, the heat sealing temperature of the film produced from the polymer of the present application is kept low, and the enlargement and/or complication of equipment is not particularly required for molding. As a result, it is possible to provide containers and packaging materials suitable for storing products such as foodstuffs that are susceptible to deterioration by oxygen, such as multilayer films and multilayer containers.
(変性ビニルアルコール系重合体)
本発明の変性ビニルアルコール系重合体は以下の式(I): (Modified vinyl alcohol polymer)
The modified vinyl alcohol polymer of the present invention has the following formula (I):
本発明の変性ビニルアルコール系重合体は以下の式(I): (Modified vinyl alcohol polymer)
The modified vinyl alcohol polymer of the present invention has the following formula (I):
すなわち、以下の式(I-(a))で表されるオレフィン系単量体単位、以下の式(I-(b1))で表されるビニルエステル系単量体単位、以下の式(I-(b2))で表されるビニルエステル系単量体単位、および以下の式(I-(c))で表される水酸基含有単量体単位から構成される。
That is, the olefin-based monomer unit represented by the following formula (I-(a)), the vinyl ester-based monomer unit represented by the following formula (I-(b 1 )), the following formula ( It is composed of a vinyl ester monomer unit represented by I-(b 2 )) and a hydroxyl group-containing monomer unit represented by the following formula (I-(c)).
式(I)および式(I-(a))中、R1、R2、R3およびR4はそれぞれ独立して水素原子、または分岐していてもよいアルキル基であり、R1、R2、R3およびR4のそれぞれを構成する炭素数の合計が1~3、すなわち1、2または3である。ここで、R1、R2、R3およびR4のそれぞれを構成し得る分岐していてもよいアルキル基は、炭素数1~3を有する直鎖または分岐鎖状のアルキル基であり、例えば、メチル基、エチル基、n-プロピル基、イソプロピル基が挙げられる。
In formula (I) and formula (I-(a)), R 1 , R 2 , R 3 and R 4 are each independently a hydrogen atom or an optionally branched alkyl group, and R 1 , R The total number of carbon atoms constituting each of 2 , R 3 and R 4 is 1 to 3, ie 1, 2 or 3. Here, the optionally branched alkyl group that can constitute each of R 1 , R 2 , R 3 and R 4 is a linear or branched alkyl group having 1 to 3 carbon atoms, for example , methyl group, ethyl group, n-propyl group and isopropyl group.
式(I)、式(I-(b1))および式(I-(b2))中、R5およびR5’はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基である。ここで、R5およびR5’のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基は、炭素-炭素二重結合を含んでいてもよい、2~10、好ましくは2~3の炭素数を有する直鎖、分岐鎖および環状のアシル基を包含する。炭素数2~10を有するアシルオキシ基の具体的な例としては、エタノイルオキシ基(アセチルオキシ基)、プロパノイルオキシ基、ブタノイルオキシ基、イソブタノイルオキシ基、ペンタノイルオキシ基、イソペンタノイルオキシ基、ピバロイルオキシ基、ヘキサノイルオキシ基、ヘプタノイルオキシ基、オクタノイルオキシ基、ノナノイルオキシ基、デカノイルオキシ基、ラクトイルオキシ基、グリセロイルオキシ基、トロポイルオキシ基、シクロヘキサンカルボニルオキシ基、ベンゾイルオキシ基、サリチロイルオキシ基、アニソイルオキシ基、バニロイルオキシ基、ベラトロイルオキシ基、およびガロイルオキシ基が挙げられる。なお、本発明において、式(I)を構成するR5およびR5’は互いに同一であっても異なっていてもよい。
In Formula (I), Formula (I-(b 1 )) and Formula (I-(b 2 )), R 5 and R 5′ each independently represent a hydroxyl group, a formyloxy group or a C 2-10 group. acyloxy group. Here, the acyloxy group having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′ has 2 to 10, preferably 2 to 3 carbon atoms, which may contain a carbon-carbon double bond. straight-chain, branched-chain and cyclic acyl groups having any number. Specific examples of the acyloxy group having 2 to 10 carbon atoms include an ethanoyloxy group (acetyloxy group), a propanoyloxy group, a butanoyloxy group, an isobutanoyloxy group, a pentanoyloxy group, and an isopentyloxy group. noyloxy group, pivaloyloxy group, hexanoyloxy group, heptanoyloxy group, octanoyloxy group, nonanoyloxy group, decanoyloxy group, lactoyloxy group, glyceroyloxy group, tropoyloxy group, cyclohexanecarbonyloxy group, benzoyloxy group salicyloyloxy, anisoyloxy, vanilloyloxy, veratroyloxy, and galloyloxy groups. In the present invention, R 5 and R 5' constituting formula (I) may be the same or different.
式(I)および式(I-(c))中、R6は、水素原子、または少なくとも1つの水素原子(例えば、1つの水素原子)がR8で置換されていてもよい-(CH2)m-R9(ここで、R8およびR9はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、mは1~5、好ましくは1~2の整数である)である。ここで、R8およびR9のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基はそれぞれ独立して、上記R5およびR5’のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基と同様である。
In formula (I) and formula (I-(c) ) , R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 (wherein R 8 and R 9 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and m is 1 to 5, preferably 1 to 2 is an integer). Here, the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 8 and R 9 are each independently the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′. It is the same as the base.
式(I)および式(I-(c))中、R7は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、nは1~5、好ましくは1~2の整数である)である。ここで、R10およびR11のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基はそれぞれ独立して、上記R5およびR5’のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基と同様である。
In formula (I) and formula (I-(c)), R 7 is a hydroxyl group, at least one hydrogen atom of which may be substituted with R 11 ; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms. —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group, or a C 2-10 and n is an integer of 1 to 5, preferably 1 to 2). Here, the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 10 and R 11 are each independently the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′. It is the same as the base.
ここで、式(I)および式(I-(c))中、R6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む。
Here, in formula (I) and formula (I-(c)), R 6 and R 7 together are selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; It also includes at least two groups which may be the same or different.
ここで、本明細書において、「2つの基X1,X2が合わせて、同一または異なっていてもよい少なくとも2つの基Y1を含む」とは、基X1およびX2の両方、あるいは置換基X1またはX2のいずれかの中に、構成部分の一部として少なくとも2つの基Y1が含まれている状態を指して言う。すなわち、この文脈には(a)基X1の構成部分の中に少なくとも1つの基Y1が含まれておりかつ基X2の構成部分の中に少なくとも1つの基Y1が含まれている結果、これらが合計として少なくとも2つの基Y1を含む状態;(b)基X1の構成部分の中に少なくとも2つの基Y1が含まれておりかつ基X2の構成部分の中には基Y1が含まれていない結果、これらが合計として少なくとも2つの基Y1を含む状態;および(c)基X1の構成部分の中には基Y1が含まれておらずかつ基X2の構成部分の中に少なくとも2つの基Y1が含まれている結果、これらが合計として少なくとも2つの基Y1を含む状態;のいずれもが包含される。
Here, as used herein, "the two groups X 1 and X 2 together comprise at least two groups Y 1 which may be the same or different" means both groups X 1 and X 2 , or It refers to the state in which at least two groups Y 1 are included as part of the constituent part in either the substituents X 1 or X 2 . That is, in this context (a) at least one group Y 1 is included among the members of the group X 1 and at least one group Y 1 is included among the members of the group X 2 so that they collectively contain at least two groups Y 1 ; (b) at least two groups Y 1 are contained in the constituent parts of group X 1 and and (c) no group Y 1 is included among the constituent parts of the group X 1 and the group X at least two groups Y 1 are included in the constituent parts of 2 so that they collectively include at least two groups Y 1 ;
例えば、上記式(I)および式(I-(c))では、R6およびR7は、その構成部分の一部として、合わせて2つの水酸基を含んでいてもよい。
For example, in formula (I) and formula (I-(c)) above, R 6 and R 7 may together contain two hydroxyl groups as part of their constituent moieties.
さらに、本発明の変性ビニルアルコール系重合体においては、上記式(I)を構成する各単量体単位の含有率a(モル%)、b1(モル%)、b2(モル%)、およびc(モル%)が以下の関係式(1)~(3)を満たす:
1≦a≦40 (1)
1≦c≦15 (2)
35≦(b1+b2)≦98 (3) Furthermore, in the modified vinyl alcohol polymer of the present invention, the contents of the monomer units constituting the formula (I) are a (mol %), b 1 (mol %), b 2 (mol %), and c (mol %) satisfy the following relationships (1) to (3):
1≤a≤40 (1)
1≤c≤15 (2)
35≦(b 1 +b 2 )≦98 (3)
1≦a≦40 (1)
1≦c≦15 (2)
35≦(b1+b2)≦98 (3) Furthermore, in the modified vinyl alcohol polymer of the present invention, the contents of the monomer units constituting the formula (I) are a (mol %), b 1 (mol %), b 2 (mol %), and c (mol %) satisfy the following relationships (1) to (3):
1≤a≤40 (1)
1≤c≤15 (2)
35≦(b 1 +b 2 )≦98 (3)
1つの実施形態では、上記aは以下の関係式(1’)を満たす:
1≦a≦30 (1’) In one embodiment, a satisfies the following relationship (1′):
1≦a≦30 (1′)
1≦a≦30 (1’) In one embodiment, a satisfies the following relationship (1′):
1≦a≦30 (1′)
あるいは、1つの実施形態では、上記aは以下の関係式(1”)を満たす:
1≦a≦20 (1”) Alternatively, in one embodiment, a satisfies the following relationship (1″):
1≦a≦20 (1″)
1≦a≦20 (1”) Alternatively, in one embodiment, a satisfies the following relationship (1″):
1≦a≦20 (1″)
1つの実施形態では、上記cは以下の関係式(2’)を満たす:
1≦c≦10 (2’) In one embodiment, c above satisfies the following relation (2′):
1≦c≦10 (2′)
1≦c≦10 (2’) In one embodiment, c above satisfies the following relation (2′):
1≦c≦10 (2′)
あるいは、1つの実施形態では、上記cは以下の関係式(2”)を満たす:
1≦c≦8 (2’) Alternatively, in one embodiment, c above satisfies the following relationship (2″):
1≦c≦8 (2′)
1≦c≦8 (2’) Alternatively, in one embodiment, c above satisfies the following relationship (2″):
1≦c≦8 (2′)
1つの実施形態では、上記(b1+b2)は以下の関係式(3’)を満たす:
40≦(b1+b2)≦98 (3’) In one embodiment, (b 1 +b 2 ) above satisfies the following relational expression (3′):
40≦(b 1 +b 2 )≦98 (3′)
40≦(b1+b2)≦98 (3’) In one embodiment, (b 1 +b 2 ) above satisfies the following relational expression (3′):
40≦(b 1 +b 2 )≦98 (3′)
あるいは、1つの実施形態では、上記cは以下の関係式上記(b1+b2)は以下の関係式(3”)を満たす:
45≦(b1+b2)≦98 (3”) Alternatively, in one embodiment, c above satisfies the following relationship (b 1 +b 2 ) satisfies the following relationship (3″):
45≦(b 1 +b 2 )≦98 (3″)
45≦(b1+b2)≦98 (3”) Alternatively, in one embodiment, c above satisfies the following relationship (b 1 +b 2 ) satisfies the following relationship (3″):
45≦(b 1 +b 2 )≦98 (3″)
さらなる実施形態では、上記式(I)を構成する各単量体単位のb1およびb2は、上記式(3)、(3’)または(3”)を満たすとともに、以下の関係式(4)および(5)を満たす:
0≦b1≦98 (4)
0≦b2≦98 (5) In a further embodiment, b1 and b2 of each monomeric unit comprising formula (I) above satisfies formula (3), (3′) or (3″) above, and the following relationship (4): and satisfy (5):
0≦b 1 ≦98 (4)
0≦b 2 ≦98 (5)
0≦b1≦98 (4)
0≦b2≦98 (5) In a further embodiment, b1 and b2 of each monomeric unit comprising formula (I) above satisfies formula (3), (3′) or (3″) above, and the following relationship (4): and satisfy (5):
0≦b 1 ≦98 (4)
0≦b 2 ≦98 (5)
あるいは、さらなる実施形態では、上記式(I)を構成する各単量体単位のb1およびb2は、上記式(3)、(3’)または(3”)を満たすとともに、以下の関係式(4’)および(5’)を満たす:
1≦b1≦98 (4)
1≦b2≦98 (5) Alternatively, in a further embodiment, b1 and b2 of each monomeric unit constituting formula (I) above satisfies formula (3), (3′) or (3″) above, and the following relational expression: 4′) and (5′) are satisfied:
1≦b 1 ≦98 (4)
1≦b 2 ≦98 (5)
1≦b1≦98 (4)
1≦b2≦98 (5) Alternatively, in a further embodiment, b1 and b2 of each monomeric unit constituting formula (I) above satisfies formula (3), (3′) or (3″) above, and the following relational expression: 4′) and (5′) are satisfied:
1≦b 1 ≦98 (4)
1≦b 2 ≦98 (5)
1つの実施形態では、本発明の式(I)の変性ビニルアルコール系重合体は、以下の式(I-1)で表される:
In one embodiment, the modified vinyl alcohol polymer of formula (I) of the present invention is represented by the following formula (I-1):
式(I-1)中、a、b1、b2、b1+b2、c、R1、R2、R3、R4、R5、R5’、R9、R10、mおよびnはそれぞれ独立して該式(I)に定義した通りである。
In formula (I-1), a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5 , R 5 ′ , R 9 , R 10 , m and Each n is independently as defined in formula (I).
あるいは、1つの実施形態では、本発明の式(I)の変性ビニルアルコール系重合体は、以下の式(I-2)で表される:
Alternatively, in one embodiment, the modified vinyl alcohol polymer of formula (I) of the present invention is represented by the following formula (I-2):
式(I-2)中、R7’は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含み(例えば、R10およびR11は合わせて2つの水酸基を含み、そしてnは1~5の整数である)、a、b1、b2、b1+b2、c、R1、R2、R3、R4、R5、およびR5’はそれぞれ独立して該式(I)に定義した通りである。なお、上記式(I-2)において、R10およびR11のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基は、それぞれ独立して上記R5およびR5’のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基と同様である。
In formula (I-2), R 7′ is from the group consisting of a hydroxyl group, at least one hydrogen atom of which may be substituted with R 11 ; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 having at least one selected group (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms; formyloxy ; and acyloxy having 2 to 10 carbon atoms; together contain two hydroxyl groups and n is an integer from 1 to 5), a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5 , and R 5′ are each independently as defined in the formula (I), and in the above formula (I-2), each of R 10 and R 11 having 2 to 10 carbon atoms is The acyloxy groups having 2 to 10 carbon atoms are the same as the acyloxy groups having 2 to 10 carbon atoms that can independently constitute each of the above R 5 and R 5' .
あるいは、1つの実施形態では、本発明の変性ビニルアルコール系重合体は、式(I)中、R5およびR5’はそれぞれ独立して、水酸基またはアセチルオキシ基である。
Alternatively, in one embodiment, in the modified vinyl alcohol polymer of the present invention, R 5 and R 5′ in formula (I) are each independently a hydroxyl group or an acetyloxy group.
さらなる実施形態では、本発明の変性ビニルアルコール系重合体は、式(I)中、R6は、水素原子、または少なくとも1つの水素原子(例えば、1つの水素原子)がR8’で置換されていてもよい-(CH2)m-R9’(ここで、R8’およびR9’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、mは1~5の整数である)であり、そしてR7は、少なくとも1つの水素原子がR11’で置換されていてもよくかつ少なくとも1つの水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基を有する-(CH2)n-R10’(ここで、R10’およびR11’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、nは1~5、好ましくは1~2の整数である)であり、R6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む。例えば、R6およびR7は合わせて2つの水酸基を含んでいてもよい。
In a further embodiment, the modified vinyl alcohol-based polymer of the present invention is represented by formula (I) wherein R6 is a hydrogen atom, or at least one hydrogen atom (e.g., one hydrogen atom) is substituted with R8' . —(CH 2 ) m —R 9′ (wherein R 8′ and R 9′ are each independently a hydroxyl group or an acetyloxy group, and m is an integer of 1 to 5). and R 7 has at least one hydrogen atom optionally substituted with R 11′ and has at least one hydroxyl group, formyloxy group or acyloxy group having 2 to 10 carbon atoms —(CH 2 ) n —R 10′ (wherein R 10′ and R 11′ are each independently a hydroxyl group or an acetyloxy group, n is an integer of 1 to 5, preferably 1 to 2), and R 6 and R 7 together contain at least two groups, which may be the same or different, selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms. For example, R6 and R7 may together contain two hydroxyl groups.
1つの実施形態では、本発明の式(I)の変性ビニルアルコール系重合体は、以下の式(I’)で表される:
In one embodiment, the modified vinyl alcohol polymer of formula (I) of the present invention is represented by the following formula (I'):
式(I’)中、R5”は、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、a、b1、b2、b1+b2、c、R1、R2、R3、R4、R6、およびR7はそれぞれ独立して該式(I)に定義した通りである。なお、R5”を構成し得る炭素数2~10を有するアシルオキシ基は、上記式(I)のR5またはR5’を構成し得る炭素数2~10を有するアシルオキシ基と同様である。
In formula (I′), R 5″ is a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and is a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 6 and R 7 are each independently as defined in the formula (I). The acyloxy group having 2 to 10 carbon atoms that can constitute R 5″ is It is the same as the acyloxy group having 2 to 10 carbon atoms that can constitute R 5 or R 5' in the above formula (I).
さらなる実施形態では、上記式(I’)の変性ビニルアルコール系重合体は、以下の式(I’-1)で表される:
In a further embodiment, the modified vinyl alcohol polymer of formula (I') above is represented by the following formula (I'-1):
式(I’-1)中、a、b1、b2、b1+b2、c、R1、R2、R3、R4、R5”、R9、R10、mおよびnはそれぞれ独立して該式(I)または(I’)に定義した通りである。
In formula (I′-1), a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5″ , R 9 , R 10 , m and n are Each is as independently defined in said formula (I) or (I').
あるいは、さらなる実施形態では、上記式(I’)の変性ビニルアルコール系重合体は、以下の式(I’-2)で表される:
Alternatively, in a further embodiment, the modified vinyl alcohol polymer of formula (I') above is represented by the following formula (I'-2):
式(I’-2)中、R7”は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含み(例えば、R10およびR11は合わせて2つの水酸基を含み、そしてnは1~5の整数である)、a、b1、b2、b1+b2、c、R1、R2、R3、R4、およびR5”はそれぞれ独立して該式(I)または(I’)に定義した通りである。なお、上記式(I’-2)において、R10およびR11のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基はそれぞれ独立して、上記式(I)のR5またはR5’を構成し得る炭素数2~10を有するアシルオキシ基と同様である。
In formula (I′-2), R 7″ is a group consisting of a hydroxyl group in which at least one hydrogen atom may be substituted with R 11 ; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —( CH 2 ) n —R 10 having at least one group selected from formyloxy group; and acyloxy group having 2 to 10 carbon atoms; 11 together contain two hydroxyl groups, and n is an integer from 1 to 5), a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , and Each R 5″ is independently as defined in the formula (I) or (I′). In the above formula (I′-2), the number of carbon atoms that can constitute each of R 10 and R 11 The acyloxy groups having 2 to 10 are each independently the same as the acyloxy groups having 2 to 10 carbon atoms that can constitute R 5 or R 5' in formula (I) above.
本発明の式(I)の変性ビニルアルコール系重合体の数平均重合度(Pn)は、好ましくは200~5000、より好ましくは200~4000、さらにより好ましくは300~3000である。変性ビニルアルコール系重合体のPnが200を下回ると、例えばフィルムに成形した際に十分な強度が得られないことがある。変性ビニルアルコール系重合体のPnが5000を上回ると、変性ビニルアルコール共重合体の工業的生産が困難になる場合や、塗工液の安定性低下、フィルムの加工性低下が発生することがある。Pnは、例えば高速液体クロマトグラフィー(HPLC)により重合体の数平均分子量(Mn)を測定し、以下の式(S1)により算出される。
The modified vinyl alcohol polymer of formula (I) of the present invention preferably has a number average degree of polymerization (Pn) of 200 to 5,000, more preferably 200 to 4,000, and even more preferably 300 to 3,000. If the modified vinyl alcohol polymer has a Pn of less than 200, it may not have sufficient strength when formed into a film, for example. If the Pn of the modified vinyl alcohol polymer exceeds 5,000, industrial production of the modified vinyl alcohol copolymer may become difficult, or the stability of the coating solution may deteriorate, and the workability of the film may deteriorate. . Pn is calculated by the following formula (S 1 ) after measuring the number average molecular weight (Mn) of the polymer by, for example, high performance liquid chromatography (HPLC).
本発明の式(I)の変性ビニルアルコール系重合体のけん化度は特に限定されないが、50~99.99モル%であることが好ましい。けん化度が50モル%未満の場合には十分な水蒸気バリア性が得られないことがある。けん化度は70モル%以上がより好ましく、80モル%以上がさらに好ましい。一方、けん化度が99.99モル%を越えるものは工業的に得ることが困難である場合がある。けん化度は99.95モル%以下がより好ましく、99.90モル%以下がさらに好ましい。本発明においてけん化度は、以下の式(S2)に示すDSで定義され、具体的には、1H-NMRの測定結果から算出される。
Although the degree of saponification of the modified vinyl alcohol polymer of formula (I) of the present invention is not particularly limited, it is preferably 50 to 99.99 mol %. If the degree of saponification is less than 50 mol %, sufficient water vapor barrier properties may not be obtained. The degree of saponification is more preferably 70 mol% or more, more preferably 80 mol% or more. On the other hand, those with a degree of saponification exceeding 99.99 mol % may be difficult to obtain industrially. The degree of saponification is more preferably 99.95 mol% or less, even more preferably 99.90 mol% or less. In the present invention, the degree of saponification is defined by DS shown in the following formula (S 2 ), and specifically calculated from the measurement results of 1 H-NMR.
本発明の変性ビニルアルコール系重合体は、本発明の効果が阻害されない範囲内で、上記オレフィン系単量体、ビニルエステル系単量体、および水酸基含有単量体と共重合可能な、他のエチレン性不飽和単量体に由来する構造単位を含んでもよい。このようなエチレン性不飽和単量体としては、例えば、アクリル酸およびその塩;アクリル酸エステル基を有する不飽和単量体;メタクリル酸およびその塩;メタクリル酸エステル基を有する不飽和単量体;アクリルアミド、N-メチルアクリルアミド、N-エチルアクリルアミド、N,N-ジメチルアクリルアミド、ジアセトンアクリルアミド、アクリルアミドプロパンスルホン酸およびその塩、アクリルアミドプロピルジメチルアミンおよびその塩(例えば4級塩);メタクリルアミド、N-メチルメタクリルアミド、N-エチルメタクリルアミド、メタクリルアミドプロパンスルホン酸およびその塩、メタクリルアミドプロピルジメチルアミンおよびその塩(例えば4級塩);メチルビニルエーテル、エチルビニルエーテル、n-プロピルビニルエーテル、i-プロピルビニルエーテル、n-ブチルビニルエーテル、i-ブチルビニルエーテル、t-ブチルビニルエーテル、ドデシルビニルエーテル、ステアリルビニルエーテル、2,3-ジアセトキシ-1-ビニルオキシプロパンなどのビニルエーテル類;アクリロニトリル、メタクリロニトリルなどのシアン化ビニル類;塩化ビニル、フッ化ビニルなどのハロゲン化ビニル類;塩化ビニリデン、フッ化ビニリデンなどのハロゲン化ビニリデン類;酢酸アリル、2,3-ジアセトキシ-1-アリルオキシプロパン、塩化アリルなどのアリル化合物;マレイン酸、イタコン酸、フマル酸などの不飽和ジカルボン酸およびその塩またはエステル;ビニルトリメトキシシランなどのビニルシラン化合物;酢酸イソプロペニルなどが挙げられる。
The modified vinyl alcohol polymer of the present invention can be copolymerized with the olefin monomer, vinyl ester monomer, and hydroxyl group-containing monomer within a range that does not inhibit the effects of the present invention. A structural unit derived from an ethylenically unsaturated monomer may also be included. Examples of such ethylenically unsaturated monomers include acrylic acid and its salts; unsaturated monomers having an acrylate ester group; methacrylic acid and its salts; and unsaturated monomers having a methacrylate ester group. acrylamide, N-methylacrylamide, N-ethylacrylamide, N,N-dimethylacrylamide, diacetoneacrylamide, acrylamidopropanesulfonic acid and its salts, acrylamidopropyldimethylamine and its salts (eg quaternary salts); methacrylamide, N - methyl methacrylamide, N-ethyl methacrylamide, methacrylamidopropanesulfonic acid and its salts, methacrylamidopropyldimethylamine and its salts (eg quaternary salts); methyl vinyl ether, ethyl vinyl ether, n-propyl vinyl ether, i-propyl vinyl ether , n-butyl vinyl ether, i-butyl vinyl ether, t-butyl vinyl ether, dodecyl vinyl ether, stearyl vinyl ether, 2,3-diacetoxy-1-vinyloxypropane; vinyl cyanides such as acrylonitrile and methacrylonitrile; vinyl halides such as vinyl chloride and vinyl fluoride; vinylidene halides such as vinylidene chloride and vinylidene fluoride; allyl compounds such as allyl acetate, 2,3-diacetoxy-1-allyloxypropane and allyl chloride; maleic acid , itaconic acid, fumaric acid and the like, and salts or esters thereof; vinylsilane compounds such as vinyltrimethoxysilane; isopropenyl acetate and the like.
本発明の変性ビニルアルコール系重合体はまた、本発明の性能を損なわない範囲内において、カルボキシル基、スルホン酸基、アミノ基および/またはこれらの塩を上記式(I)で表される化学構造の側鎖または分子末端に有する変性が行われていてもよい。カルボキシル基、スルホン酸基、アミノ基および/またはこれらの塩による変性量は、本発明の変性ビニルアルコール系重合体の全単量体単位に対して例えば0.05~10モル%である。
The modified vinyl alcohol polymer of the present invention may also contain a carboxyl group, a sulfonic acid group, an amino group and/or a salt thereof within the range that does not impair the performance of the present invention. may be modified to have a side chain or a molecular end. The amount of modification with carboxyl groups, sulfonic acid groups, amino groups and/or salts thereof is, for example, 0.05 to 10 mol % based on the total monomer units of the modified vinyl alcohol polymer of the present invention.
(変性ビニルアルコール系重合体の重合方法)
上記式(I)の変性ビニルアルコール系重合体は、必ずしも限定されないが、例えばオレフィン系単量体と、ビニルエステル系単量体と、水酸基含有単量体とを共重合することにより製造できる。 (Polymerization method of modified vinyl alcohol polymer)
The modified vinyl alcohol polymer of the above formula (I) is not necessarily limited, but can be produced, for example, by copolymerizing an olefin monomer, a vinyl ester monomer and a hydroxyl group-containing monomer.
上記式(I)の変性ビニルアルコール系重合体は、必ずしも限定されないが、例えばオレフィン系単量体と、ビニルエステル系単量体と、水酸基含有単量体とを共重合することにより製造できる。 (Polymerization method of modified vinyl alcohol polymer)
The modified vinyl alcohol polymer of the above formula (I) is not necessarily limited, but can be produced, for example, by copolymerizing an olefin monomer, a vinyl ester monomer and a hydroxyl group-containing monomer.
本発明の製造方法において、オレフィン系単量体は、重合性不飽和結合を含みかつ炭素数3~5、好ましくは3~4を有する。オレフィン系単量体の例としては、プロピレン、1-ブテン、2-ブテン(すなわち、シス-2-ブテンおよびトランス-2-ブテン)、イソブテン、1-ペンテン、2-ペンテン(すなわち、シス-2-ペンテンおよびトランス-2-ペンテン)、2-メチル-1-ブテン、2-メチル-2-ブテン、ならびに3-メチル-1-ブテンが挙げられる。汎用性に富みかつ入手が容易であるとの理由からプロピレンが好ましい。
In the production method of the present invention, the olefinic monomer contains a polymerizable unsaturated bond and has 3 to 5 carbon atoms, preferably 3 to 4 carbon atoms. Examples of olefinic monomers include propylene, 1-butene, 2-butene (ie cis-2-butene and trans-2-butene), isobutene, 1-pentene, 2-pentene (ie cis-2 -pentene and trans-2-pentene), 2-methyl-1-butene, 2-methyl-2-butene, and 3-methyl-1-butene. Propylene is preferred because it is versatile and readily available.
本発明の製造方法において、ビニルエステル系単量体は、以下の式(II)で表される化合物、以下の式(III)で表される化合物からなる群、またはそれらの組み合わせから構成される。
In the production method of the present invention, the vinyl ester monomer is composed of a compound represented by the following formula (II), a group consisting of compounds represented by the following formula (III), or a combination thereof. .
式(II)および式(III)中、R5およびR5’はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基である。ここで、式(II)および式(III)のR5およびR5’のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基は、上記式(I)のR5を構成し得る炭素数2~10を有するアシルオキシ基と同様である。なお、式(II)および(III)中、R5およびR5’は互いに同一であっても異なっていてもよい。
In formula (II) and formula (III), R 5 and R 5′ are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms. Here, the acyloxy group having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′ in formula (II) and formula (III) is the number of carbon atoms that can constitute R 5 in formula (I) above. The same is true for acyloxy groups with 2-10. In formulas (II) and (III), R 5 and R 5' may be the same or different.
式(II)および式(III)で表されるビニルエステル系単量体の例としては、ギ酸ビニル、酢酸ビニル、プロピオン酸ビニル、酪酸ビニル、イソ酪酸ビニル、吉草酸ビニル、イソ吉草酸ビニル、ピバリン酸ビニル、カプロン酸ビニル、エナント酸ビニル、カプリル酸ビニル、ペラルゴン酸ビニル、カプリン酸ビニル、乳酸ビニル、トロパ酸ビニル、シクロヘキサン酸ビニル、安息香酸ビニル、サリチル酸ビニル、アニス酸ビニル、バニリン酸、没食子酸ビニル、バーサチック酸ビニルなどが挙げられる。汎用性に富みかつ入手が容易であるとの理由から、式(II)で表されるビニルエステル系単量体、または式(II)で表されるビニルエステル系単量体のいずれか一方、あるいはその両方が酢酸ビニルであることが好ましい。
Examples of vinyl ester monomers represented by formulas (II) and (III) include vinyl formate, vinyl acetate, vinyl propionate, vinyl butyrate, vinyl isobutyrate, vinyl valerate, vinyl isovalerate, Vinyl pivalate, vinyl caproate, vinyl enanthate, vinyl caprylate, vinyl pelargonate, vinyl caprate, vinyl lactate, vinyl tropicate, vinyl cyclohexanoate, vinyl benzoate, vinyl salicylate, vinyl anisate, vanillic acid, gallic acid Examples include vinyl acid and vinyl versatate. Either the vinyl ester-based monomer represented by the formula (II) or the vinyl ester-based monomer represented by the formula (II) because of its high versatility and easy availability, Alternatively, both are preferably vinyl acetate.
本発明の製造方法において、水酸基含有単量体は以下の式(IV)で表される。
In the production method of the present invention, the hydroxyl group-containing monomer is represented by the following formula (IV).
式(IV)中、R6は、水素原子、または少なくとも1つの水素原子がR8で置換されていてもよい-(CH2)m-R9(ここで、R8およびR9はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、mは1~5、好ましくは1~2の整数である)である。ここで、R9を構成し得る炭素数2~10を有するアシルオキシ基は、上記式(I)のR5およびR5’のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基と同様である。
In formula (IV), R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen atom may be substituted with R 8 (wherein R 8 and R 9 are each independently is a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5, preferably 1 to 2). Here, the acyloxy group having 2 to 10 carbon atoms that can constitute R 9 is the same as the acyloxy group having 2 to 10 carbon atoms that can constitute each of R 5 and R 5′ in the above formula (I). be.
式(IV)中、R7は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、nは1~5、好ましくは1~2の整数である)であり、そしてR6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む。ここで、R10およびR11のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基はそれぞれ独立して、上記式(I)のR5およびR5’のそれぞれを構成し得る炭素数2~10を有するアシルオキシ基と同様である。
In formula (IV), R 7 has at least one hydrogen atom optionally substituted with R 11 and is selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 having at least one group (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and n is an integer of 1 to 5, preferably 1 to 2), and R 6 and R 7 together are selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; It also includes at least two groups which may be the same or different. Here, each of the acyloxy groups having 2 to 10 carbon atoms that can constitute each of R 10 and R 11 independently has 2 carbon atoms that can constitute each of R 5 and R 5′ in the above formula (I). The same is true for acyloxy groups with ∼10.
式(IV)で表される水酸基含有単量体の例としては、1,3-ジアセトキシ-2-メチレンプロパン(DAMP)、1,3-ジプロピオニルオキシ-2-メチレンプロパン、1,3-ジブチロニルオキシ-2-メチレンプロパンなどが挙げられる。水酸基含有単量体自体の製造が容易であるとの理由から、DAMPが好ましい。
Examples of hydroxyl group-containing monomers represented by formula (IV) include 1,3-diacetoxy-2-methylenepropane (DAMP), 1,3-dipropionyloxy-2-methylenepropane, 1,3-dibutyl and ronyloxy-2-methylenepropane. DAMP is preferred because the hydroxyl group-containing monomer itself can be easily produced.
オレフィン系単量体と、ビニルエステル系単量体と、水酸基含有単量体との共重合は、回分重合、半回分重合、連続重合、または半連続重合のいずれの重合方式を用いて行われてもよい。また、重合方法としては、塊状重合法、溶液重合法、懸濁重合法、乳化重合法などの公知の方法が採用され得る。例えば、無溶媒またはアルコールなどの溶媒中で重合を進行させる塊状重合法または溶液重合法が、採用されてもよい。高重合度の変性ビニルアルコール系重合体を得る場合には、乳化重合法の採用が選択肢の一つである。
The copolymerization of the olefin-based monomer, the vinyl ester-based monomer, and the hydroxyl group-containing monomer is carried out using any polymerization method of batch polymerization, semi-batch polymerization, continuous polymerization, or semi-continuous polymerization. may As the polymerization method, known methods such as bulk polymerization method, solution polymerization method, suspension polymerization method and emulsion polymerization method can be employed. For example, a bulk polymerization method or a solution polymerization method, in which the polymerization proceeds without solvent or in a solvent such as alcohol, may be employed. Employment of an emulsion polymerization method is one of the options for obtaining a modified vinyl alcohol polymer with a high degree of polymerization.
溶液重合法において用いられる溶媒は特に限定されないが、アルコールが好適に用いられ、例えば、メタノール、エタノール、プロパノールなどの低級アルコールがより好適に用いられる。重合反応液における溶媒の使用量は、目的とする変性ビニルアルコール系重合体の粘度平均重合度や、溶媒の連鎖移動を考慮して選択され得、反応液に含まれる溶媒と全単量体との質量比(溶媒/全単量体)は、好ましくは0.01~10の範囲、より好ましくは0.05~3の範囲から選択される。
The solvent used in the solution polymerization method is not particularly limited, but alcohols are preferably used, and lower alcohols such as methanol, ethanol and propanol are more preferably used. The amount of the solvent used in the polymerization reaction solution can be selected in consideration of the viscosity average degree of polymerization of the desired modified vinyl alcohol polymer and the chain transfer of the solvent. (solvent/total monomers) is preferably selected from the range of 0.01 to 10, more preferably from the range of 0.05 to 3.
オレフィン系単量体と、ビニルエステル系単量体と、水酸基含有単量体との共重合には例えば公知の重合開始剤が使用され得る。使用する重合開始剤の種類は、上記重合方法に応じて適宜選択され得る。このような重合開始剤の例としては、アゾ系開始剤、過酸化物系開始剤、およびレドックス系開始剤が挙げられる。
For example, a known polymerization initiator can be used for copolymerizing the olefin-based monomer, the vinyl ester-based monomer, and the hydroxyl group-containing monomer. The type of polymerization initiator to be used can be appropriately selected according to the polymerization method. Examples of such polymerization initiators include azo initiators, peroxide initiators, and redox initiators.
アゾ系開始剤の例としては、2,2-アゾビスイソブチロニトリル、2,2-アゾビス(2,4-ジメチルバレロニトリル)、2,2-アゾビス(4-メトキシ-2,4-ジメチルバレロニトリル)が挙げられる。
Examples of azo initiators include 2,2-azobisisobutyronitrile, 2,2-azobis(2,4-dimethylvaleronitrile), 2,2-azobis(4-methoxy-2,4-dimethyl valeronitrile).
過酸化物系開始剤の例としては、ジイソプロピルパーオキシジカーボネート、ジ-2-エチルヘキシルパーオキシジカーボネート、ジエトキシエチルパーオキシジカーボネートなどのパーカーボネート系化合物;t-ブチルパーオキシネオデカネート、α-クミルパーオキシネオデカネート、過酸化アセチルなどのパーエステル化合物;アセチルシクロヘキシルスルホニルパーオキシド;2,4,4-トリメチルペンチル-2-パーオキシフェノキシアセテートなどが挙げられる。過酸化物系開始剤が使用される場合、過硫酸カリウム、過硫酸アンモニウム、過酸化水素などを上記開始剤と組み合わせて使用してもよい。
Examples of peroxide-based initiators include peroxydicarbonate-based compounds such as diisopropyl peroxydicarbonate, di-2-ethylhexyl peroxydicarbonate, and diethoxyethyl peroxydicarbonate; t-butyl peroxyneodecanate, perester compounds such as α-cumyl peroxyneodecanate and acetyl peroxide; acetylcyclohexylsulfonyl peroxide; 2,4,4-trimethylpentyl-2-peroxyphenoxyacetate and the like. When peroxide-based initiators are used, potassium persulfate, ammonium persulfate, hydrogen peroxide, and the like may be used in combination with the above initiators.
レドックス系開始剤の例としては、上記の過酸化物系開始剤と亜硫酸水素ナトリウム、炭酸水素ナトリウム、酒石酸、L-アスコルビン酸、ロンガリットなどの還元剤とを組み合わせたものが挙げられる。
Examples of redox initiators include combinations of the above peroxide initiators and reducing agents such as sodium hydrogensulfite, sodium hydrogencarbonate, tartaric acid, L-ascorbic acid, and Rongalit.
重合開始剤の使用量は、併用する重合触媒の種類によって変動するために必ずしも限定されないが、例えば重合速度に応じて当業者によって任意の量が調整され得る。例えば、重合開始剤の使用量は、上記式ビニルエステル系単量体に対して好ましくは0.01~0.2モル%、より好ましくは0.02~0.15モル%である。上記式ビニルエステル系単量体に対して重合開始剤がこのような範囲内の量で使用されることにより、上記オレフィン系単量体と、ビニルエステル系単量体と、水酸基含有単量体との共重合は一層効率良く行われ得る。なお、重合温度は特に限定されないが、例えば、室温~150℃程度が適切であり、好ましくは40℃以上かつ使用する溶媒の沸点以下の温度が選択され得る。
The amount of polymerization initiator used is not necessarily limited because it varies depending on the type of polymerization catalyst used in combination, but the amount can be arbitrarily adjusted by those skilled in the art according to, for example, the polymerization rate. For example, the amount of the polymerization initiator to be used is preferably 0.01 to 0.2 mol %, more preferably 0.02 to 0.15 mol %, relative to the vinyl ester monomer of the above formula. By using a polymerization initiator in an amount within this range with respect to the vinyl ester-based monomer of the above formula, the olefin-based monomer, the vinyl ester-based monomer, and the hydroxyl group-containing monomer can be carried out more efficiently. Although the polymerization temperature is not particularly limited, for example, room temperature to about 150° C. is appropriate, and a temperature of 40° C. or higher and the boiling point or lower of the solvent used can be preferably selected.
本発明に製造方法では、上記共重合は、本発明の効果を阻害しない範囲内において、連鎖移動剤の存在下で行われてもよい。
In the production method of the present invention, the copolymerization may be carried out in the presence of a chain transfer agent to the extent that the effects of the present invention are not impaired.
連鎖移動剤の例としては、アセトアルデヒド、プロピンアルデヒドなどのアルデヒド類;アセトン、メチルエチルケトンなどのケトン類;2-ヒドロキシエタンチオールなどのメルカプタン類;ホスフィン酸ナトリウム一水和物などのホスフィン酸塩類などが挙げられる。重合反応液への連鎖移動剤の添加量は、連鎖移動剤の連鎖移動係数および目的とする変性ビニルアルコール系重合体の重合度に応じて決定され得るが、上記ビニルエステル系単量体100質量部に対して0.1~10質量部が好ましい。
Examples of chain transfer agents include aldehydes such as acetaldehyde and propynaldehyde; ketones such as acetone and methyl ethyl ketone; mercaptans such as 2-hydroxyethanethiol; phosphinates such as sodium phosphinate monohydrate. mentioned. The amount of the chain transfer agent to be added to the polymerization reaction solution can be determined according to the chain transfer coefficient of the chain transfer agent and the degree of polymerization of the desired modified vinyl alcohol polymer. 0.1 to 10 parts by mass per part is preferred.
本発明の製造方法では、上記により得られた共重合体をけん化してもよい。このとき、共重合体中のビニルエステル系単量体に由来するビニルエステル単位はビニルアルコール単位に変換される。また、上記水酸基含有単量体に由来するエステル結合も同時に加水分解され、1,3-ジオール構造に変換される。このように、一度のけん化反応によって種類の異なるエステル基を同時に加水分解することができる。
In the production method of the present invention, the copolymer obtained above may be saponified. At this time, vinyl ester units derived from vinyl ester monomers in the copolymer are converted to vinyl alcohol units. At the same time, an ester bond derived from the hydroxyl group-containing monomer is also hydrolyzed and converted to a 1,3-diol structure. Thus, different kinds of ester groups can be hydrolyzed simultaneously by one saponification reaction.
こうしたけん化方法としては、公知の方法が採用され得る。けん化は、通常、アルコールまたは含水アルコールの溶液中で行われる。このとき好適に使用されるアルコールは、例えばメタノール、エタノールなどの低級アルコールであり、好ましくはメタノールである。けん化に使用されるアルコールまたは含水アルコールは、その質量の40質量%以下であれば、アセトン、酢酸メチル、酢酸エチル、ベンゼンなどの他の溶媒を含有していてもよい。けん化に使用される触媒としては、例えば水酸化カリウム、水酸化ナトリウムなどのアルカリ金属の水酸化物や、ナトリウムメチラートなどのアルカリ触媒、鉱酸などの酸触媒が挙げられる。けん化を行う際、例えば20~120℃の温度に設定される。けん化の進行に従ってゲル状の生成物が析出してくる場合には、生成物を粉砕した後、洗浄および乾燥が行われてもよい。
A known method can be adopted as such a saponification method. Saponification is usually carried out in an alcoholic or hydroalcoholic solution. Alcohols preferably used at this time are, for example, lower alcohols such as methanol and ethanol, preferably methanol. The alcohol or hydroalcohol used for saponification may contain other solvents such as acetone, methyl acetate, ethyl acetate, benzene, etc. up to 40% by weight of the alcohol. Catalysts used for saponification include, for example, alkali metal hydroxides such as potassium hydroxide and sodium hydroxide, alkali catalysts such as sodium methylate, and acid catalysts such as mineral acids. A temperature of, for example, 20 to 120° C. is set during the saponification. When a gel-like product precipitates as the saponification progresses, washing and drying may be performed after pulverizing the product.
このようにして、本発明の変性ビニルアルコール系重合体を製造することができる。
Thus, the modified vinyl alcohol polymer of the present invention can be produced.
(樹脂組成物)
本発明の変性ビニルアルコール系重合体は単独で用いられ得るか、あるいは他の共重合体および/または添加剤を配合して樹脂組成物として用いることもできる。 (resin composition)
The modified vinyl alcohol polymer of the present invention can be used alone, or can be used as a resin composition by blending other copolymers and/or additives.
本発明の変性ビニルアルコール系重合体は単独で用いられ得るか、あるいは他の共重合体および/または添加剤を配合して樹脂組成物として用いることもできる。 (resin composition)
The modified vinyl alcohol polymer of the present invention can be used alone, or can be used as a resin composition by blending other copolymers and/or additives.
他の共重合体としては、例えば上記式(I-c)で表される水酸基含有単量体単位を含まないポリビニルアルコール、エチレン-ビニルアルコール共重合体などが挙げられる。他の添加剤の例としては、無機塩、有機塩、架橋剤、溶媒、紫外線吸収剤、酸化防止剤、帯電防止剤、可塑剤、防黴剤、および防腐剤、ならびにそれらの組み合わせが挙げられる。他の共重合体および他の添加剤の含有量は特に限定されず、適切な量が当業者によって選択され得る。
Examples of other copolymers include polyvinyl alcohol and ethylene-vinyl alcohol copolymers that do not contain a hydroxyl group-containing monomer unit represented by the above formula (Ic). Examples of other additives include inorganic salts, organic salts, crosslinkers, solvents, UV absorbers, antioxidants, antistatic agents, plasticizers, fungicides, and preservatives, and combinations thereof. . The contents of other copolymers and other additives are not particularly limited, and suitable amounts can be selected by those skilled in the art.
本発明の樹脂組成物は、構成成分として含まれる上記変性ビニルアルコール系重合体が有する水溶性およびバリア性によって、例えばヒートシール用の包装材(例えば樹脂フィルム)の形態に成形できる。その際、従来のPVAを用いる場合と比較してヒートシール温度を比較的低く設定することができる。これにより、本発明の樹脂組成物は大型または複雑な設備を必要とすることなく、汎用性に優れた樹脂フィルムを提供できる。
The resin composition of the present invention can be molded, for example, in the form of a heat-sealable packaging material (for example, a resin film) due to the water-solubility and barrier properties of the modified vinyl alcohol polymer contained as a component. At that time, the heat sealing temperature can be set relatively low as compared with the case of using conventional PVA. As a result, the resin composition of the present invention can provide a versatile resin film without requiring large or complicated equipment.
以下、実施例を挙げて本発明を詳細に説明するが、本発明はこれらの実施例に限定されるものではない。なお、以下の実施例および比較例中の「%」および「部」は特に断りのない限り、それぞれ「質量%」および「質量部」を表す。
The present invention will be described in detail below with reference to examples, but the present invention is not limited to these examples. "%" and "parts" in the following examples and comparative examples represent "% by mass" and "parts by mass", respectively, unless otherwise specified.
(各単量体単位の含有率a、b1、b2およびcの算出)
日本電子株式会社製核磁気共鳴装置「LAMBDA 500」を用い、実施例1~4および比較例1~6で得られた変性ビニルアルコール系重合体の1H-NMRを、重水素化ジメチルスルホキシド中、27℃で測定し、当該重合体における各単量体単位の含有率(上記式(I)を構成する各単量体単位の含有率)a(モル%)、b1(モル%)、b2(モル%)、c(モル%)を定量した。 (Calculation of contents a, b 1 , b 2 and c of each monomer unit)
Using a nuclear magnetic resonance apparatus "LAMBDA 500" manufactured by JEOL Ltd., 1 H-NMR of the modified vinyl alcohol polymers obtained in Examples 1 to 4 and Comparative Examples 1 to 6 were analyzed in deuterated dimethyl sulfoxide. , measured at 27 ° C., the content of each monomer unit in the polymer (content of each monomer unit constituting the above formula (I)) a (mol%), b 1 (mol%), b 2 (mol %) and c (mol %) were quantified.
日本電子株式会社製核磁気共鳴装置「LAMBDA 500」を用い、実施例1~4および比較例1~6で得られた変性ビニルアルコール系重合体の1H-NMRを、重水素化ジメチルスルホキシド中、27℃で測定し、当該重合体における各単量体単位の含有率(上記式(I)を構成する各単量体単位の含有率)a(モル%)、b1(モル%)、b2(モル%)、c(モル%)を定量した。 (Calculation of contents a, b 1 , b 2 and c of each monomer unit)
Using a nuclear magnetic resonance apparatus "LAMBDA 500" manufactured by JEOL Ltd., 1 H-NMR of the modified vinyl alcohol polymers obtained in Examples 1 to 4 and Comparative Examples 1 to 6 were analyzed in deuterated dimethyl sulfoxide. , measured at 27 ° C., the content of each monomer unit in the polymer (content of each monomer unit constituting the above formula (I)) a (mol%), b 1 (mol%), b 2 (mol %) and c (mol %) were quantified.
(けん化度)
得られた変性ビニルアルコール系重合体を構成する式(I-(b1))のビニルエステル系単量体単位、式(I-(b2))のビニルエステル系単量体単位、および式(I-(c))の水酸基含有単量体単位に着目し、これらの単量体単位のR5、R5’、R6およびR7を構成する水酸基のモル数およびエステル基のモル数を、当該重合体の1H-NMRの測定結果から算出し、以下の式(S2)にしたがって当該重合体のけん化度(DS)を得た: (degree of saponification)
The vinyl ester-based monomer unit of formula (I-(b 1 )), the vinyl ester-based monomer unit of formula (I-(b 2 )), and the formula Focusing on the hydroxyl group-containing monomer units of (I-(c)), the number of moles of hydroxyl groups and the number of moles of ester groups constituting R 5 , R 5′ , R 6 and R 7 of these monomer units was calculated from the 1 H-NMR measurement results of the polymer, and the degree of saponification (DS) of the polymer was obtained according to the following formula (S 2 ):
得られた変性ビニルアルコール系重合体を構成する式(I-(b1))のビニルエステル系単量体単位、式(I-(b2))のビニルエステル系単量体単位、および式(I-(c))の水酸基含有単量体単位に着目し、これらの単量体単位のR5、R5’、R6およびR7を構成する水酸基のモル数およびエステル基のモル数を、当該重合体の1H-NMRの測定結果から算出し、以下の式(S2)にしたがって当該重合体のけん化度(DS)を得た: (degree of saponification)
The vinyl ester-based monomer unit of formula (I-(b 1 )), the vinyl ester-based monomer unit of formula (I-(b 2 )), and the formula Focusing on the hydroxyl group-containing monomer units of (I-(c)), the number of moles of hydroxyl groups and the number of moles of ester groups constituting R 5 , R 5′ , R 6 and R 7 of these monomer units was calculated from the 1 H-NMR measurement results of the polymer, and the degree of saponification (DS) of the polymer was obtained according to the following formula (S 2 ):
(数平均重合度)
東ソー株式会社製サイズ排除高速液体クロマトグラフィー装置「HLC-8320GPC」を用い、得られた変性ビニルアルコール系重合体の数平均分子量(Mn)を測定した。測定条件は以下の通りである。
カラム:東ソー株式会社製HFIP系カラム「GMHHR-H(S)」2本直列接続
標準試料:ポリメチルメタクリレート
溶媒及び移動相:トリフルオロ酢酸ナトリウム-HFIP溶液(濃度20mM)
流量:0.2mL/分
温度:40℃
試料溶液濃度:0.1質量%(開口径0.45μmフィルターでろ過)
注入量:10μL
検出器:RI
当該重合体の数平均重合度Pnを以下の式(S1)により算出した。 (Number average degree of polymerization)
The number average molecular weight (Mn) of the obtained modified vinyl alcohol polymer was measured using a size exclusion high performance liquid chromatography device "HLC-8320GPC" manufactured by Tosoh Corporation. The measurement conditions are as follows.
Column: HFIP column "GMHHR-H (S)" manufactured by Tosoh Corporation 2 series connection Standard sample: polymethyl methacrylate Solvent and mobile phase: sodium trifluoroacetate-HFIP solution (concentration 20 mM)
Flow rate: 0.2 mL/min Temperature: 40°C
Sample solution concentration: 0.1% by mass (filtered through a filter with an opening diameter of 0.45 μm)
Injection volume: 10 μL
Detector: RI
The number average degree of polymerization Pn of the polymer was calculated by the following formula (S 1 ).
東ソー株式会社製サイズ排除高速液体クロマトグラフィー装置「HLC-8320GPC」を用い、得られた変性ビニルアルコール系重合体の数平均分子量(Mn)を測定した。測定条件は以下の通りである。
カラム:東ソー株式会社製HFIP系カラム「GMHHR-H(S)」2本直列接続
標準試料:ポリメチルメタクリレート
溶媒及び移動相:トリフルオロ酢酸ナトリウム-HFIP溶液(濃度20mM)
流量:0.2mL/分
温度:40℃
試料溶液濃度:0.1質量%(開口径0.45μmフィルターでろ過)
注入量:10μL
検出器:RI
当該重合体の数平均重合度Pnを以下の式(S1)により算出した。 (Number average degree of polymerization)
The number average molecular weight (Mn) of the obtained modified vinyl alcohol polymer was measured using a size exclusion high performance liquid chromatography device "HLC-8320GPC" manufactured by Tosoh Corporation. The measurement conditions are as follows.
Column: HFIP column "GMHHR-H (S)" manufactured by Tosoh Corporation 2 series connection Standard sample: polymethyl methacrylate Solvent and mobile phase: sodium trifluoroacetate-HFIP solution (concentration 20 mM)
Flow rate: 0.2 mL/min Temperature: 40°C
Sample solution concentration: 0.1% by mass (filtered through a filter with an opening diameter of 0.45 μm)
Injection volume: 10 μL
Detector: RI
The number average degree of polymerization Pn of the polymer was calculated by the following formula (S 1 ).
(酸素ガスバリア性)
実施例および比較例で作製した変性ビニルアルコール系重合体から濃度10質量%の変性ビニルアルコール系重合体水溶液を調製し、濾過および遠心分離を行って異物や気泡を除いた。次いで、バーコーターを用いて、厚み12μmの基材PETフィルムの表面に、上記で得られた変性ビニルアルコール系重合体水溶液を室温でコートし、60℃の熱風乾燥機で乾燥させることにより、基材PETフィルム(12μm)および変性ビニルアルコール系重合体層(約20μm)からなる多層フィルムを得た。得られた多層フィルムを温度20℃、相対湿度90%の状態で5日間調湿した後、酸素ガス透過量測定装置OX-TRAN 2/21(モコン社製)を用いて当該多層フィルムの酸素透過量(OTR)として値A1[cc/(m2・day・atm)]を測定した。 (Oxygen gas barrier property)
A modified vinyl alcohol polymer aqueous solution having a concentration of 10% by mass was prepared from the modified vinyl alcohol polymer prepared in Examples and Comparative Examples, and filtered and centrifuged to remove foreign substances and air bubbles. Next, using a bar coater, the surface of a base PET film having a thickness of 12 μm was coated with the aqueous solution of the modified vinyl alcohol polymer obtained above at room temperature, and dried with a hot air dryer at 60° C. to obtain a base. A multilayer film consisting of a PET film (12 μm) and a modified vinyl alcohol polymer layer (about 20 μm) was obtained. After the obtained multilayer film was conditioned at a temperature of 20° C. and a relative humidity of 90% for 5 days, the oxygen permeation of the multilayer film was measured using an oxygen gas permeation measuring device OX-TRAN 2/21 (manufactured by Mocon Co., Ltd.). The value A 1 [cc/(m 2 ·day · atm)] was measured as the amount (OTR).
実施例および比較例で作製した変性ビニルアルコール系重合体から濃度10質量%の変性ビニルアルコール系重合体水溶液を調製し、濾過および遠心分離を行って異物や気泡を除いた。次いで、バーコーターを用いて、厚み12μmの基材PETフィルムの表面に、上記で得られた変性ビニルアルコール系重合体水溶液を室温でコートし、60℃の熱風乾燥機で乾燥させることにより、基材PETフィルム(12μm)および変性ビニルアルコール系重合体層(約20μm)からなる多層フィルムを得た。得られた多層フィルムを温度20℃、相対湿度90%の状態で5日間調湿した後、酸素ガス透過量測定装置OX-TRAN 2/21(モコン社製)を用いて当該多層フィルムの酸素透過量(OTR)として値A1[cc/(m2・day・atm)]を測定した。 (Oxygen gas barrier property)
A modified vinyl alcohol polymer aqueous solution having a concentration of 10% by mass was prepared from the modified vinyl alcohol polymer prepared in Examples and Comparative Examples, and filtered and centrifuged to remove foreign substances and air bubbles. Next, using a bar coater, the surface of a base PET film having a thickness of 12 μm was coated with the aqueous solution of the modified vinyl alcohol polymer obtained above at room temperature, and dried with a hot air dryer at 60° C. to obtain a base. A multilayer film consisting of a PET film (12 μm) and a modified vinyl alcohol polymer layer (about 20 μm) was obtained. After the obtained multilayer film was conditioned at a temperature of 20° C. and a relative humidity of 90% for 5 days, the oxygen permeation of the multilayer film was measured using an oxygen gas permeation measuring device OX-TRAN 2/21 (manufactured by Mocon Co., Ltd.). The value A 1 [cc/(m 2 ·day · atm)] was measured as the amount (OTR).
測定後の多層フィルムの膜厚を株式会社サンコウ電子研究所製の電磁式膜厚計SAMAC-PRоを用いて測定し、得られた厚みをT(μm)とした。以下の式(S3)からF1を求めた後、式(S4)を用いて、変性ビニルアルコール系重合体層の厚みが20μmである場合の当該層の酸素透過量(OTR)として値A2[cc/(m2・day・atm)]を求めた。
The film thickness of the multilayer film after the measurement was measured using an electromagnetic film thickness gauge SAMAC-PRO manufactured by Sanko Electronics Laboratory Co., Ltd., and the obtained thickness was defined as T (μm). After obtaining F 1 from the following formula (S 3 ), the formula (S 4 ) is used to calculate the oxygen transmission rate (OTR) of the modified vinyl alcohol polymer layer when the thickness is 20 μm. A 2 [cc/(m 2 ·day · atm)] was obtained.
なお、式(S3)および(S4)における各記号の意味は以下の通りである。
・変性ビニルアルコール系重合体層の厚み:T-12(μm)
・多層フィルム全体のOTR実測値:A1[cc/(m2・day・atm)]
・変性ビニルアルコール系重合体層のOTR:F1[cc/(m2・day・atm)]
・基材PETフィルムのOTR実測値:F2[cc/(m2・day・atm)]
・変性ビニルアルコール系重合体層の厚み20μm換算後のOTR:A2[cc/(m2・day・atm)]。 The meaning of each symbol in formulas (S 3 ) and (S 4 ) is as follows.
・ Thickness of modified vinyl alcohol polymer layer: T-12 (μm)
・ OTR actual value of the entire multilayer film: A 1 [cc/(m 2 ·day · atm)]
- OTR of modified vinyl alcohol polymer layer: F 1 [cc/(m 2 ·day · atm)]
・ OTR actual measurement value of base PET film: F 2 [cc/(m 2 · day · atm)]
- OTR after conversion of the thickness of the modified vinyl alcohol polymer layer to 20 μm: A 2 [cc/(m 2 ·day · atm)].
・変性ビニルアルコール系重合体層の厚み:T-12(μm)
・多層フィルム全体のOTR実測値:A1[cc/(m2・day・atm)]
・変性ビニルアルコール系重合体層のOTR:F1[cc/(m2・day・atm)]
・基材PETフィルムのOTR実測値:F2[cc/(m2・day・atm)]
・変性ビニルアルコール系重合体層の厚み20μm換算後のOTR:A2[cc/(m2・day・atm)]。 The meaning of each symbol in formulas (S 3 ) and (S 4 ) is as follows.
・ Thickness of modified vinyl alcohol polymer layer: T-12 (μm)
・ OTR actual value of the entire multilayer film: A 1 [cc/(m 2 ·day · atm)]
- OTR of modified vinyl alcohol polymer layer: F 1 [cc/(m 2 ·day · atm)]
・ OTR actual measurement value of base PET film: F 2 [cc/(m 2 · day · atm)]
- OTR after conversion of the thickness of the modified vinyl alcohol polymer layer to 20 μm: A 2 [cc/(m 2 ·day · atm)].
(水溶性)
実施例および比較例で作製した変性ビニルアルコール系重合体から濃度10質量%の変性ビニルアルコール系重合体水溶液を調製し、PETフィルム上に流延した後、20℃50%RHで1週間乾燥させ、PETフィルムから剥離することで、厚み100μmの単層フィルムを得た。得られた単層フィルムを3cm×4cmの大きさに切断し、質量(M1)を測定した。次いで、このフィルムを60℃の水(100mL)に1時間浸漬した後、取り出して、40℃で3日間真空乾燥した。その後このフィルムの質量(M2)を測定した。得られた浸漬前後の質量(M1およびM2)から、浸漬前の質量と比較して、溶出率YS(%)を以下の式(S5)より算出し、かつ以下の基準にしがたって多層フィルムにおける変性ビニルアルコール系重合体層の水溶性の評価とした。 (Water soluble)
A modified vinyl alcohol polymer aqueous solution having a concentration of 10% by mass was prepared from the modified vinyl alcohol polymer prepared in Examples and Comparative Examples, cast on a PET film, and dried at 20° C. and 50% RH for 1 week. , to obtain a single-layer film having a thickness of 100 μm by peeling from the PET film. The monolayer film thus obtained was cut into a size of 3 cm×4 cm, and the mass (M 1 ) was measured. The film was then immersed in water (100 mL) at 60° C. for 1 hour, then taken out and vacuum dried at 40° C. for 3 days. The mass (M 2 ) of this film was then measured. From the obtained masses before and after immersion (M 1 and M 2 ), the dissolution rate YS (%) was calculated from the following formula (S 5 ) by comparing with the mass before immersion, and according to the following criteria. The water solubility of the modified vinyl alcohol polymer layer in the multilayer film was evaluated.
実施例および比較例で作製した変性ビニルアルコール系重合体から濃度10質量%の変性ビニルアルコール系重合体水溶液を調製し、PETフィルム上に流延した後、20℃50%RHで1週間乾燥させ、PETフィルムから剥離することで、厚み100μmの単層フィルムを得た。得られた単層フィルムを3cm×4cmの大きさに切断し、質量(M1)を測定した。次いで、このフィルムを60℃の水(100mL)に1時間浸漬した後、取り出して、40℃で3日間真空乾燥した。その後このフィルムの質量(M2)を測定した。得られた浸漬前後の質量(M1およびM2)から、浸漬前の質量と比較して、溶出率YS(%)を以下の式(S5)より算出し、かつ以下の基準にしがたって多層フィルムにおける変性ビニルアルコール系重合体層の水溶性の評価とした。 (Water soluble)
A modified vinyl alcohol polymer aqueous solution having a concentration of 10% by mass was prepared from the modified vinyl alcohol polymer prepared in Examples and Comparative Examples, cast on a PET film, and dried at 20° C. and 50% RH for 1 week. , to obtain a single-layer film having a thickness of 100 μm by peeling from the PET film. The monolayer film thus obtained was cut into a size of 3 cm×4 cm, and the mass (M 1 ) was measured. The film was then immersed in water (100 mL) at 60° C. for 1 hour, then taken out and vacuum dried at 40° C. for 3 days. The mass (M 2 ) of this film was then measured. From the obtained masses before and after immersion (M 1 and M 2 ), the dissolution rate YS (%) was calculated from the following formula (S 5 ) by comparing with the mass before immersion, and according to the following criteria. The water solubility of the modified vinyl alcohol polymer layer in the multilayer film was evaluated.
<水溶性の評価基準>
〇:溶出率が20%以上であり、得られたフィルムにおける変性ビニルアルコール系重合体層の水溶性が良好であると判断した。
×:溶出率が20%未満であり、得られたフィルムにおける変性ビニルアルコール系重合体層は水溶性に劣ると判断した。 <Evaluation Criteria for Water Solubility>
○: The elution rate was 20% or more, and it was judged that the modified vinyl alcohol polymer layer in the obtained film had good water solubility.
x: The elution rate was less than 20%, and the modified vinyl alcohol polymer layer in the obtained film was judged to be poor in water solubility.
〇:溶出率が20%以上であり、得られたフィルムにおける変性ビニルアルコール系重合体層の水溶性が良好であると判断した。
×:溶出率が20%未満であり、得られたフィルムにおける変性ビニルアルコール系重合体層は水溶性に劣ると判断した。 <Evaluation Criteria for Water Solubility>
○: The elution rate was 20% or more, and it was judged that the modified vinyl alcohol polymer layer in the obtained film had good water solubility.
x: The elution rate was less than 20%, and the modified vinyl alcohol polymer layer in the obtained film was judged to be poor in water solubility.
(ヒートシール性)
上記水溶性の評価のために作製した単層フィルムを5日間、20℃かつ50%RHの恒温恒湿機に保管して調湿した。次いで、このようにして調湿したフィルム2枚を、それぞれ1.5cm×5.0cmの大きさに切断し、両方の変性ビニルアルコール系重合体層が対向して接するように重ね合わせ、23℃かつ50%RH雰囲気下で、ヒートシーラー(富士インパルス株式会社製『加熱温度コントロール電動シーラーOPL-200-10』)を用いて、上部圧着部(10mm)、下部圧着部(10mm)、および圧着力約0.6MPa、1秒の条件で、重ね合わせたフィルムの一部分を種々の温度でヒートシールした。その後、得られたヒートシール部分の破断強度もしくは剥離強度を15mm幅でTピール(180度剥離試験)により300mm/分の試験速度で測定し、強度が5N/15mmを超えることができた際に設定した温度の最低値をヒートシール温度とした。 (Heat sealability)
The monolayer film prepared for the above water-solubility evaluation was stored in a thermo-hygrostat at 20° C. and 50% RH for 5 days to condition the humidity. Then, the two films thus humidity-conditioned were cut into pieces each having a size of 1.5 cm×5.0 cm. And in a 50% RH atmosphere, using a heat sealer ("heating temperature control electric sealer OPL-200-10" manufactured by Fuji Impulse Co., Ltd.), the upper crimped part (10 mm), the lower crimped part (10 mm), and the crimping force A portion of the laminated film was heat-sealed at various temperatures under conditions of about 0.6 MPa for 1 second. After that, the breaking strength or peel strength of the obtained heat-sealed portion was measured at a test speed of 300 mm / min by T peel (180 degree peel test) with a width of 15 mm, and when the strength could exceed 5 N / 15 mm The lowest value of the set temperatures was taken as the heat sealing temperature.
上記水溶性の評価のために作製した単層フィルムを5日間、20℃かつ50%RHの恒温恒湿機に保管して調湿した。次いで、このようにして調湿したフィルム2枚を、それぞれ1.5cm×5.0cmの大きさに切断し、両方の変性ビニルアルコール系重合体層が対向して接するように重ね合わせ、23℃かつ50%RH雰囲気下で、ヒートシーラー(富士インパルス株式会社製『加熱温度コントロール電動シーラーOPL-200-10』)を用いて、上部圧着部(10mm)、下部圧着部(10mm)、および圧着力約0.6MPa、1秒の条件で、重ね合わせたフィルムの一部分を種々の温度でヒートシールした。その後、得られたヒートシール部分の破断強度もしくは剥離強度を15mm幅でTピール(180度剥離試験)により300mm/分の試験速度で測定し、強度が5N/15mmを超えることができた際に設定した温度の最低値をヒートシール温度とした。 (Heat sealability)
The monolayer film prepared for the above water-solubility evaluation was stored in a thermo-hygrostat at 20° C. and 50% RH for 5 days to condition the humidity. Then, the two films thus humidity-conditioned were cut into pieces each having a size of 1.5 cm×5.0 cm. And in a 50% RH atmosphere, using a heat sealer ("heating temperature control electric sealer OPL-200-10" manufactured by Fuji Impulse Co., Ltd.), the upper crimped part (10 mm), the lower crimped part (10 mm), and the crimping force A portion of the laminated film was heat-sealed at various temperatures under conditions of about 0.6 MPa for 1 second. After that, the breaking strength or peel strength of the obtained heat-sealed portion was measured at a test speed of 300 mm / min by T peel (180 degree peel test) with a width of 15 mm, and when the strength could exceed 5 N / 15 mm The lowest value of the set temperatures was taken as the heat sealing temperature.
(生分解性)
実施例および比較例で作製した変性ポリビニルアルコール系重合体を試料として用い、ISO14851に記載の生分解性評価方法に準じて生分解性を評価した。すなわち、無機培地液200mlに活性汚泥(下水処理場より試験開始当日入手したもの)20mgと試料20mgとを加え、Oxitop(WTW社製圧力センサー式BOD測定器)を用いて、22℃で49日間培養し、この培養期間において生分解により消費された酸素量を測定することにより生分解率SB(%)を以下の式(S6)より算出し、かつ以下の基準にしがたって生分解性の評価とした。 (Biodegradable)
Using the modified polyvinyl alcohol polymers produced in Examples and Comparative Examples as samples, biodegradability was evaluated according to the biodegradability evaluation method described in ISO14851. That is, 20 mg of activated sludge (obtained from the sewage treatment plant on the day of the start of the test) and 20 mg of the sample were added to 200 ml of the inorganic medium liquid, and Oxitop (pressure sensor type BOD measuring device manufactured by WTW) was used for 49 days at 22 ° C. By measuring the amount of oxygen consumed by biodegradation during this culture period, the biodegradation rate SB (%) was calculated from the following formula (S 6 ), and biodegradability was determined according to the following criteria. was evaluated.
実施例および比較例で作製した変性ポリビニルアルコール系重合体を試料として用い、ISO14851に記載の生分解性評価方法に準じて生分解性を評価した。すなわち、無機培地液200mlに活性汚泥(下水処理場より試験開始当日入手したもの)20mgと試料20mgとを加え、Oxitop(WTW社製圧力センサー式BOD測定器)を用いて、22℃で49日間培養し、この培養期間において生分解により消費された酸素量を測定することにより生分解率SB(%)を以下の式(S6)より算出し、かつ以下の基準にしがたって生分解性の評価とした。 (Biodegradable)
Using the modified polyvinyl alcohol polymers produced in Examples and Comparative Examples as samples, biodegradability was evaluated according to the biodegradability evaluation method described in ISO14851. That is, 20 mg of activated sludge (obtained from the sewage treatment plant on the day of the start of the test) and 20 mg of the sample were added to 200 ml of the inorganic medium liquid, and Oxitop (pressure sensor type BOD measuring device manufactured by WTW) was used for 49 days at 22 ° C. By measuring the amount of oxygen consumed by biodegradation during this culture period, the biodegradation rate SB (%) was calculated from the following formula (S 6 ), and biodegradability was determined according to the following criteria. was evaluated.
<生分解性の評価基準>
〇:生分解率が50%以上であり、得られた変性ポリビニルアルコール系重合体の生分解性が良好であると判断した。
×:生分解率が50%未満であり、得られた変性ポリビニルアルコール系重合体は生分解性に劣ると判断した。 <Biodegradability evaluation criteria>
O: The biodegradation rate was 50% or more, and the biodegradability of the obtained modified polyvinyl alcohol polymer was judged to be good.
x: The biodegradation rate was less than 50%, and the obtained modified polyvinyl alcohol polymer was judged to be inferior in biodegradability.
〇:生分解率が50%以上であり、得られた変性ポリビニルアルコール系重合体の生分解性が良好であると判断した。
×:生分解率が50%未満であり、得られた変性ポリビニルアルコール系重合体は生分解性に劣ると判断した。 <Biodegradability evaluation criteria>
O: The biodegradation rate was 50% or more, and the biodegradability of the obtained modified polyvinyl alcohol polymer was judged to be good.
x: The biodegradation rate was less than 50%, and the obtained modified polyvinyl alcohol polymer was judged to be inferior in biodegradability.
(実施例1:変性ビニルアルコール系重合体(E1)の製造)
撹拌機、窒素導入口、プロピレン導入口、開始剤添加口および溶液フィード口を備えた5Lの加圧反応槽に、酢酸ビニル1.3kg、メタノール1.2kgおよび1,3-ジアセトキシ-2-メチレンプロパン(DAMP)0.016kgを仕込み、60℃に昇温した後30分間窒素バブリングすることにより系中を窒素置換した。 (Example 1: Production of modified vinyl alcohol polymer (E1))
Into a 5 L pressurized reactor equipped with an agitator, nitrogen inlet, propylene inlet, initiator addition and solution feed, 1.3 kg vinyl acetate, 1.2 kg methanol and 1,3-diacetoxy-2-methylene were charged. 0.016 kg of propane (DAMP) was charged, the temperature was raised to 60° C., and nitrogen bubbling was performed for 30 minutes to replace the inside of the system with nitrogen.
撹拌機、窒素導入口、プロピレン導入口、開始剤添加口および溶液フィード口を備えた5Lの加圧反応槽に、酢酸ビニル1.3kg、メタノール1.2kgおよび1,3-ジアセトキシ-2-メチレンプロパン(DAMP)0.016kgを仕込み、60℃に昇温した後30分間窒素バブリングすることにより系中を窒素置換した。 (Example 1: Production of modified vinyl alcohol polymer (E1))
Into a 5 L pressurized reactor equipped with an agitator, nitrogen inlet, propylene inlet, initiator addition and solution feed, 1.3 kg vinyl acetate, 1.2 kg methanol and 1,3-diacetoxy-2-methylene were charged. 0.016 kg of propane (DAMP) was charged, the temperature was raised to 60° C., and nitrogen bubbling was performed for 30 minutes to replace the inside of the system with nitrogen.
他方、フィード溶液として、DAMPをメタノールに溶解した濃度42g/L溶液を調製し、窒素ガスによるバブリングを行った。さらに、別途ラジカル重合開始剤として2,2-アゾビス(イソブチロニトリル)をメタノールに溶解した濃度20g/Lの開始剤溶液を調製し、窒素ガスによるバブリングを行って窒素置換した。
On the other hand, as a feed solution, a solution of DAMP dissolved in methanol with a concentration of 42 g/L was prepared and bubbled with nitrogen gas. Further, an initiator solution having a concentration of 20 g/L was separately prepared by dissolving 2,2-azobis(isobutyronitrile) as a radical polymerization initiator in methanol, and nitrogen gas was bubbled through the solution to replace it with nitrogen.
その後、上記加圧反応槽に、反応槽圧力が0.35MPaとなるようにプロピレンを導入した。上記の加圧反応槽の内温を60℃に調整した後、別途調製かつ窒素置換を行った開始剤溶液500mLを注入して重合を開始した。重合中は重合温度を60℃に維持し、別途調製かつ窒素置換を行ったDAMPのメタノール溶液をフィードして重合を続けた。定期的にサンプリングして重合率が30%となったことを確認した後、冷却して重合を停止した。重合停止までにフィードされたDAMPのメタノール溶液(濃度42g/L)のフィード量は計240mLであった。
After that, propylene was introduced into the pressurized reactor so that the reactor pressure was 0.35 MPa. After adjusting the inner temperature of the pressurized reactor to 60° C., 500 mL of an initiator solution separately prepared and nitrogen-substituted was injected to initiate polymerization. During the polymerization, the polymerization temperature was maintained at 60° C., and the methanol solution of DAMP separately prepared and nitrogen-substituted was fed to continue the polymerization. After confirming that the rate of polymerization reached 30% by periodic sampling, the polymerization was terminated by cooling. The amount of the methanol solution of DAMP (concentration: 42 g/L) fed until the termination of the polymerization was 240 mL in total.
加圧反応槽を開放して脱プロピレンした後、さらに窒素ガスをバブリングして脱プロピレンを完全に行った。次いで、減圧下で未反応の酢酸ビニルモノマーを除去して、変性プロピレン-酢酸ビニル共重合体(以下、「変性PVAc」ともいう。)のメタノール溶液を得た。その後、これにメタノールを加えて調製した変性PVAcのメタノール溶液438質量部(溶液中の変性PVAc100質量部)に、62.0質量部の水酸化ナトリウムメタノール溶液(濃度15.0%)を添加して、40℃でけん化を行った(けん化溶液の変性PVAc濃度20%、変性PVAc中の酢酸ビニル単位に対する水酸化ナトリウムのモル比0.2)。この水酸化ナトリウムの添加後約1分で反応物がゲル化し、これを取り出して粉砕器にて粉砕し、さらに40℃で1時間放置してけん化を進行させた後、酢酸メチル1000gを加えて残存する水酸化ナトリウムを中和した。
After depropylene was removed by opening the pressurized reaction tank, nitrogen gas was bubbled to complete depropylene. Next, unreacted vinyl acetate monomer was removed under reduced pressure to obtain a methanol solution of modified propylene-vinyl acetate copolymer (hereinafter also referred to as "modified PVAc"). After that, 62.0 parts by mass of sodium hydroxide methanol solution (concentration: 15.0%) was added to 438 parts by mass of a methanol solution of modified PVAc prepared by adding methanol (100 parts by mass of modified PVAc in the solution). saponification was carried out at 40° C. (20% modified PVAc concentration in the saponification solution, 0.2 molar ratio of sodium hydroxide to vinyl acetate units in the modified PVAc). About 1 minute after the addition of sodium hydroxide, the reactant gelled, and it was taken out and pulverized with a pulverizer, left at 40° C. for 1 hour to allow saponification to proceed, and then 1000 g of methyl acetate was added. Any remaining sodium hydroxide was neutralized.
フェノールフタレイン指示薬を用いて中和の終了を確認した後、濾別して得られた白色固体のけん化物にメタノール900gと水100gとの混合溶媒を加え、室温で3時間放置し、洗浄した。当該洗浄操作を合計3回繰り返した後、遠心分離により脱液して得られたけん化物を乾燥機中で70℃にて2日間放置し、乾燥された変性ビニルアルコール系重合体(E1)を得た。
After confirming the completion of neutralization using a phenolphthalein indicator, a mixed solvent of 900 g of methanol and 100 g of water was added to the white solid saponified product obtained by filtration, left at room temperature for 3 hours, and washed. After repeating the washing operation a total of three times, the saponified product obtained by deliquoring by centrifugation was allowed to stand in a dryer at 70° C. for 2 days to obtain a dried modified vinyl alcohol polymer (E1). rice field.
変性ビニルアルコール系重合体(E1)の製造条件を表1に示し、かつ当該重合体(E1)の単量体単位の含有量a,b1,b2,c、数平均重合度Pn、けん化度、生分解性、ならびに当該重合体(E1)を用いて得られた多層フィルムの酸素ガスバリア性、水溶性、およびヒートシール性の結果を表2に示す。
The production conditions of the modified vinyl alcohol polymer (E1) are shown in Table 1, and the contents a, b 1 , b 2 and c of the monomer units of the polymer (E1), the number average degree of polymerization Pn, the saponification Table 2 shows the degree, biodegradability, oxygen gas barrier property, water solubility, and heat sealability of the multilayer film obtained using the polymer (E1).
(実施例2~7および比較例1~7)
酢酸ビニルおよびメタノールの仕込み量、重合時のガス種およびガス圧、重合時に使用する単量体種および単量体の添加量等の重合条件、および/またはけん化時における酢酸ビニル単位に対する水酸化ナトリウムのモル比等のけん化条件を、それぞれ表1に示すような条件等に変更したこと以外は、実施例1と同様にして各種変性ビニルアルコール系重合体(E2)~(E7)および(C1)~(C7)を製造した。これらの製造条件を表1に示し、かつ当該重合体および当該重合体を用いて多層フィルムの評価結果を表2に示す。 (Examples 2-7 and Comparative Examples 1-7)
The amount of vinyl acetate and methanol charged, the type of gas and gas pressure during polymerization, the type of monomer used during polymerization and polymerization conditions such as the amount of monomer added, and/or sodium hydroxide relative to the vinyl acetate unit during saponification Various modified vinyl alcohol polymers (E2) to (E7) and (C1) were prepared in the same manner as in Example 1, except that the saponification conditions such as the molar ratio of were changed to the conditions shown in Table 1. ~ (C7) were produced. Table 1 shows these production conditions, and Table 2 shows the evaluation results of the polymer and the multilayer film using the polymer.
酢酸ビニルおよびメタノールの仕込み量、重合時のガス種およびガス圧、重合時に使用する単量体種および単量体の添加量等の重合条件、および/またはけん化時における酢酸ビニル単位に対する水酸化ナトリウムのモル比等のけん化条件を、それぞれ表1に示すような条件等に変更したこと以外は、実施例1と同様にして各種変性ビニルアルコール系重合体(E2)~(E7)および(C1)~(C7)を製造した。これらの製造条件を表1に示し、かつ当該重合体および当該重合体を用いて多層フィルムの評価結果を表2に示す。 (Examples 2-7 and Comparative Examples 1-7)
The amount of vinyl acetate and methanol charged, the type of gas and gas pressure during polymerization, the type of monomer used during polymerization and polymerization conditions such as the amount of monomer added, and/or sodium hydroxide relative to the vinyl acetate unit during saponification Various modified vinyl alcohol polymers (E2) to (E7) and (C1) were prepared in the same manner as in Example 1, except that the saponification conditions such as the molar ratio of were changed to the conditions shown in Table 1. ~ (C7) were produced. Table 1 shows these production conditions, and Table 2 shows the evaluation results of the polymer and the multilayer film using the polymer.
表1および表2に示すように、実施例1~7で製造された変性ポリビニルアルコール系重合体(E1)~(E7)はいずれも生分解性に優れ、かつ多層フィルムに積層した場合、酸素ガスバリア性、水溶性およびヒートシール性のいずれにも優れたものであったことがわかる。
As shown in Tables 1 and 2, the modified polyvinyl alcohol polymers (E1) to (E7) produced in Examples 1 to 7 all have excellent biodegradability, and when laminated on a multilayer film, oxygen It can be seen that all of gas barrier properties, water solubility and heat sealing properties were excellent.
これに対し、比較例1の未変性ポリビニルアルコール(C1)では、多層フィルムの酸素ガスバリア性が低く、ヒートシール可能な温度も高かった。また、エチレン単位の含有率aが8モル%であり、水酸基含有単量体単位を含まない比較例2のエチレン-ビニルアルコール共重合体(C2)は、比較例1に比べて酸素ガスバリア性が向上したが、ヒートシール温度が依然として高かった。さらに、エチレン単位の含有率aが8モル%であり、含有率c(DAMP由来)が3モル%である、比較例3のエチレン-ビニルアルコール共重合体(C3)は、さらに酸素ガスバリア性が向上したが、ヒートシール温度がまだ高かった。
On the other hand, with the unmodified polyvinyl alcohol (C1) of Comparative Example 1, the multilayer film had a low oxygen gas barrier property and a high heat-sealable temperature. In addition, the ethylene-vinyl alcohol copolymer (C2) of Comparative Example 2, which has an ethylene unit content a of 8 mol% and does not contain a hydroxyl group-containing monomer unit, has an oxygen gas barrier property as compared with Comparative Example 1. Although improved, the heat seal temperature was still high. Furthermore, the ethylene-vinyl alcohol copolymer (C3) of Comparative Example 3, which has an ethylene unit content a of 8 mol% and a content c (derived from DAMP) of 3 mol%, further has oxygen gas barrier properties. Although improved, the heat seal temperature was still high.
オレフィン系単量体単位の含有率aが10モル%であり、水酸基含有単量体単位を含まないプロピレン-ビニルアルコール共重合体(C4)を用いた多層フィルムでは、酸素バリア性およびヒートシール性に優れているが、水溶性および生分解性が低かった。
In a multilayer film using a propylene-vinyl alcohol copolymer (C4) having an olefinic monomer unit content a of 10 mol% and containing no hydroxyl group-containing monomer units, oxygen barrier properties and heat sealing properties but had low water solubility and biodegradability.
オレフィン系単量体単位を含まず、水酸基含有単量体の含有率c(DAB由来)が3モル%である、比較例5のビニルアルコール共重合体(C5)を用いた場合では、水溶性および生分解性に優れているが、酸素バリア性が低くかつヒートシール温度が高かった。
In the case of using the vinyl alcohol copolymer (C5) of Comparative Example 5, which does not contain olefinic monomer units and has a hydroxyl group-containing monomer content c (derived from DAB) of 3 mol%, water-soluble and excellent biodegradability, but the oxygen barrier property was low and the heat sealing temperature was high.
オレフィン系単量体単位の含有率aが8モル%であり、水酸基含有単量体の含有率c(MAL由来)が3モル%である、比較例6のプロピレン-ビニルアルコール共重合体(C6)を用いた場合では、ヒートシール性に優れているが、酸素バリア性、水溶性および生分解性が低かった。
The propylene-vinyl alcohol copolymer of Comparative Example 6 (C6 ) was excellent in heat-sealing properties, but poor in oxygen barrier properties, water solubility and biodegradability.
オレフィン系単量体単位の含有率aが12モル%であり、水酸基含有単量体の含有率c(DAMP由来)が16モル%である、比較例7のプロピレン-ビニルアルコール共重合体(C7)を用いた場合では、水溶性およびヒートシール性に優れているが、酸素バリア性および生分解性が低かった。
The propylene-vinyl alcohol copolymer of Comparative Example 7 (C7 ) was excellent in water solubility and heat-sealing properties, but poor in oxygen barrier properties and biodegradability.
本発明の樹脂組成物は、例えば、食品および飲料分野、ペットフード分野、油脂工業分野、医薬品分野等の技術分野における各種製品の包装に有用である。
The resin composition of the present invention is useful, for example, for packaging various products in technical fields such as the food and beverage field, pet food field, oil and fat industry field, and pharmaceutical field.
Claims (7)
- 下記式(I)で表される構造αを含み、該構造αにおける全単量体単位に対する各単量体単位の含有率a(モル%)、b1(モル%)、b2(モル%)、およびc(モル%)が下記式(1)(3)を満足する、変性ビニルアルコール系重合体。
1≦a≦40 (1)
1≦c≦15 (2)
35≦(b1+b2)≦98 (3)
R1、R2、R3およびR4はそれぞれ独立して水素原子、または分岐していてもよいアルキル基であり、
R1、R2、R3およびR4を構成する炭素数の合計が1~3であり、
R5およびR5’はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、
R6は、水素原子、または少なくとも1つの水素原子がR8で置換されていてもよい-(CH2)m-R9(ここで、R9およびR8はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11で置換されていてもよく、かつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、nは1~5の整数である)であり、そして
R6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む] Including the structure α represented by the following formula (I), the content ratios a (mol%), b 1 (mol%), b 2 (mol%) of each monomer unit with respect to all monomer units in the structure α ), and c (mol %) satisfy the following formulas (1) and (3).
1≤a≤40 (1)
1≤c≤15 (2)
35≦(b 1 +b 2 )≦98 (3)
the total number of carbon atoms constituting R 1 , R 2 , R 3 and R 4 is 1 to 3;
R 5 and R 5′ are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms,
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen atom may be substituted with R 8 (wherein R 9 and R 8 are each independently a hydroxyl group, formyl an oxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11 and is at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and n is an integer of 1 to 5 and R 6 and R 7 together are at least two, which may be the same or different, selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; including one group] - 前記式(I)が下記式(I-1)で表される、請求項1に記載の変性ビニルアルコール系重合体。
- 前記式(I)が下記式(I-2)で表される、請求項1に記載の変性ビニルアルコール系重合体。
R7’は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含み、そしてnは1~5の整数である)であり、
a、b1、b2、b1+b2、c、R1、R2、R3、R4、R5、およびR5’はそれぞれ独立して該式(I)に定義した通りである] The modified vinyl alcohol polymer according to claim 1, wherein the formula (I) is represented by the following formula (I-2).
R 7′ has at least one hydrogen atom optionally substituted with R 11 and at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and together they are a hydroxyl group; formyloxy and an acyloxy group having 2 to 10 carbon atoms; and at least two groups which may be the same or different and are selected from the group consisting of;
a, b 1 , b 2 , b 1 +b 2 , c, R 1 , R 2 , R 3 , R 4 , R 5 , and R 5′ are each independently as defined in said formula (I) ] - 数平均重合度が200~5000である、請求項1から3のいずれかに記載の変性ビニルアルコール系重合体。 The modified vinyl alcohol polymer according to any one of claims 1 to 3, which has a number average degree of polymerization of 200 to 5,000.
- 前記式(I)中、
R5およびR5’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、
R6は、水素原子、または少なくとも1つの水素原子がR8’で置換されていてもよい-(CH2)m-R9’(ここで、R9’およびR8’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11’で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10’(ここで、R10’およびR11’はそれぞれ独立して、水酸基またはアセチルオキシ基であり、nは1~5の整数である)であり、そして
a、b1、b2、およびcはそれぞれ独立して該式(I)に定義した通りである、請求項1から4のいずれかに記載の変性ビニルアルコール系重合体。 In the formula (I),
R 5 and R 5′ are each independently a hydroxyl group or an acetyloxy group;
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9′ in which at least one hydrogen atom may be substituted with R 8 ′ (wherein R 9′ and R 8′ are each independently , a hydroxyl group or an acetyloxy group, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11′ and at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; —(CH 2 ) n —R 10′ (wherein R 10′ and R 11′ are each independently a hydroxyl group or an acetyloxy group and n is an integer from 1 to 5), and 5. The modified vinyl alcohol polymer according to any one of claims 1 to 4, wherein a, b1 , b2 , and c are each independently defined in formula (I). - けん化度が50~99.99モル%である、請求項1から5のいずれかに記載の変性ビニルアルコール系重合体。 The modified vinyl alcohol polymer according to any one of claims 1 to 5, which has a saponification degree of 50 to 99.99 mol%.
- 変性ビニルアルコール系重合体の製造方法であって、
重合性不飽和結合を含みかつ炭素数3~5を有するオレフィン系単量体と、ビニルエステル系単量体と、水酸基含有単量体とを共重合する工程を包含し、
該ビニルエステル系単量体が、
以下の式(II)で表される化合物:
以下の式(III)で表される化合物:
からなる群から選択される少なくとも1種の化合物であり、
ただし、式(II)および(III)中、R5およびR5’は互いに同一であっても異なっていてもよく、
該水酸基含有単量体が、以下の式(IV)で表される化合物:
R6は、水素原子、または少なくとも1つの水素原子がR8で置換されていてもよい-(CH2)m-R9(ここで、R9およびR8はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、mは1~5の整数である)であり、
R7は、少なくとも1つの水素原子がR11で置換されていてもよくかつ水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択される少なくとも1つの基を有する-(CH2)n-R10(ここで、R10およびR11はそれぞれ独立して、水酸基、ホルミルオキシ基または炭素数2~10を有するアシルオキシ基であり、nは1~5の整数である)であり、そして
R6およびR7は合わせて、水酸基;ホルミルオキシ基;および炭素数2~10を有するアシルオキシ基;からなる群から選択された、同一または異なっていてもよい少なくとも2つの基を含む]
である、製造方法。 A method for producing a modified vinyl alcohol polymer, comprising:
Copolymerizing an olefinic monomer containing a polymerizable unsaturated bond and having 3 to 5 carbon atoms, a vinyl ester monomer, and a hydroxyl group-containing monomer,
The vinyl ester monomer is
A compound represented by the following formula (II):
At least one compound selected from the group consisting of
provided that in formulas (II) and (III), R 5 and R 5' may be the same or different;
A compound in which the hydroxyl group-containing monomer is represented by the following formula (IV):
R 6 is a hydrogen atom, or —(CH 2 ) m —R 9 in which at least one hydrogen atom may be substituted with R 8 (wherein R 9 and R 8 are each independently a hydroxyl group, formyl an oxy group or an acyloxy group having 2 to 10 carbon atoms, and m is an integer of 1 to 5),
R 7 has at least one hydrogen atom optionally substituted with R 11 and has at least one group selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms. —(CH 2 ) n —R 10 (wherein R 10 and R 11 are each independently a hydroxyl group, a formyloxy group or an acyloxy group having 2 to 10 carbon atoms, and n is an integer of 1 to 5; and R 6 and R 7 together are at least two, which may be the same or different, selected from the group consisting of a hydroxyl group; a formyloxy group; and an acyloxy group having 2 to 10 carbon atoms; including groups]
, manufacturing method.
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