WO2023117095A1 - Washing appliance with improved determination of inlet valve fault conditions - Google Patents

Washing appliance with improved determination of inlet valve fault conditions Download PDF

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Publication number
WO2023117095A1
WO2023117095A1 PCT/EP2021/087406 EP2021087406W WO2023117095A1 WO 2023117095 A1 WO2023117095 A1 WO 2023117095A1 EP 2021087406 W EP2021087406 W EP 2021087406W WO 2023117095 A1 WO2023117095 A1 WO 2023117095A1
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WO
WIPO (PCT)
Prior art keywords
circulation pump
control unit
condition
washing
inlet valve
Prior art date
Application number
PCT/EP2021/087406
Other languages
French (fr)
Inventor
Daniele Beninato
Riccardo PROTA
Sandro BROVEDANI
Alberto BISUTTI
Viktor KOZMA
Arne Nensen
David Persson
Conny FINNE
Original Assignee
Electrolux Appliances Aktiebolag
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Electrolux Appliances Aktiebolag filed Critical Electrolux Appliances Aktiebolag
Priority to PCT/EP2021/087406 priority Critical patent/WO2023117095A1/en
Publication of WO2023117095A1 publication Critical patent/WO2023117095A1/en

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Classifications

    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/0018—Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
    • A47L15/0021—Regulation of operational steps within the washing processes, e.g. optimisation or improvement of operational steps depending from the detergent nature or from the condition of the crockery
    • A47L15/0023—Water filling
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/0018—Controlling processes, i.e. processes to control the operation of the machine characterised by the purpose or target of the control
    • A47L15/0049—Detection or prevention of malfunction, including accident prevention
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/4244—Water-level measuring or regulating arrangements
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00—Washing or rinsing machines for crockery or tableware
    • A47L15/42—Details
    • A47L15/4229—Water softening arrangements
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2401/00—Automatic detection in controlling methods of washing or rinsing machines for crockery or tableware, e.g. information provided by sensors entered into controlling devices
    • A47L2401/08—Drain or recirculation pump parameters, e.g. pump rotational speed or current absorbed by the motor
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/01—Water supply, e.g. opening or closure of the water inlet valve
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/05—Drain or recirculation pump, e.g. regulation of the pump rotational speed or flow direction
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/20—Spray nozzles or spray arms
    • A—HUMAN NECESSITIES
    • A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47L—DOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L2501/00—Output in controlling method of washing or rinsing machines for crockery or tableware, i.e. quantities or components controlled, or actions performed by the controlling device executing the controlling method
    • A47L2501/26—Indication or alarm to the controlling device or to the user

Definitions

  • the solutions according to embodiments of the present invention relate to the field of washing appliances. More particularly, the embodiments of the present invention relates to a dishwasher.
  • a dishwasher is a washing appliance configured to wash items such as dishes, cutlery, drinking glasses.
  • a conventional dishwasher comprises a tub configured to house the items to be washed, and a sump in fluid communication with a bottom portion of the tub.
  • the sump is configured to collect a washing fluid reaching the tub and detergent discharged from a detergent compartment.
  • a conventional dishwasher further comprises a circulation pump in fluid communication with the sump (and, hence, with the tub), and configured to circulate the washing fluid in the tub. Particularly, when the circulation pump is rotated in a predefined direction, the washing fluid leaves the sump and re-enters the tub by means of proper spray devices.
  • a conventional dishwasher further comprises an inlet valve operable to selectively cause new washing fluid (e.g., fresh water provided by a water inlet) be loaded into the tub.
  • new washing fluid e.g., fresh water provided by a water inlet
  • a conventional dishwasher further comprises a drain pump configured to selectively cause washing fluid in the sump to be drained from the dishwasher, for example through a corresponding drain outlet.
  • Reliably determining (e.g., an indication of) the actual level of washing fluid inside the tub is of the upmost importance to ensure correct operation of the dishwasher when the abovementioned components of a conventional dishwasher are being driven.
  • conventional dishwashers are provided with a dedicated sensor configured to determine the level of washing fluid in the tub, such as for example a pressure sensor.
  • Applicant has found that the known solutions implemented in conventional dishwasher providing for exploiting a dedicated sensor configured to determine the level of washing fluid in the tub are not satisfactory, being affected by drawbacks.
  • a fluid level sensor need to be suitably supplied with electric power, and be capable of exchanging data with a control unit of the dishwasher. For these reasons, a sensor of this kind requires the installation of proper wirings.
  • a fluid level sensor is subjected to serious wear during the operation of the dishwasher. Therefore, in order to preserve the correct operation of the fluid level sensor, the latter should be subjected to inspection and maintenance operations with a not negligible frequency.
  • Applicant has devised a dishwasher capable of reliably operating without requiring the presence of a dedicated fluid level sensor.
  • An aspect of the present invention relates to a washing appliance.
  • the washing appliance comprises a tub configured to house items to be washed.
  • the washing appliance comprises an inlet valve configured to be operated in an open condition for causing washing fluid to be loaded into the tub and in a closed condition for preventing washing fluid to be fed to the appliance.
  • the washing appliance comprises a circulation pump configured to circulate the washing fluid in the tub during a washing cycle at a corresponding flow rate.
  • the washing appliance comprises a control unit configured to determine an operative state of the circulation pump between a saturation state indicative that sufficient washing fluid is present in the tub to prevent air from being drawn out by the circulation pump, and a starvation state indicative that insufficient washing fluid is present in the tub to prevent air from being drawn out by the circulation pump.
  • the control unit is further configured to carry out the following operations a) - e): a) cause the inlet valve to switch from the closed condition to the open condition; b) load washing fluid into the tub through the inlet valve while the circulation pump operates to reach a first target flow rate; c) cause the inlet valve to switch from the open condition to the closed condition when a saturation state is determined and the circulation pump is operating at the first target flow rate; d) after the inlet valve switched from the open condition to the closed condition, cause the circulation pump to operate at a second target flow rate higher than said first target flow rate; e) if a starvation state of the circulation pump is determined while the circulation pump is operating at said second target flow rate, determine that the inlet valve is not affected by leakages when in the closed condition.
  • Applicant has verified that using the determined operative state of the circulation pump for assessing a correct operation of the inlet valve is more efficient than assessing it based on the output of a fluid level sensor, and is more precise, especially in case of modern dishwashers having a sump of reduced size for environmental purposes.
  • control unit is configured to determine that the inlet valve is affected by leakages when in the closed condition if no starvation state of the circulation pump is determined while the circulation pump is operating at said second target flow rate.
  • control unit is configured to generate a warning if the inlet valve is determined to be affected by leakages when in the closed condition.
  • control unit is configured to carry out said operation c) by:
  • control unit is configured to, after operation a) and before operation c): bl) cause the inlet valve to switch to the closed condition, b2) cause the inlet valve to switch back to the open condition, at least once.
  • control unit is configured to:
  • said first target flow rate corresponds to a first circulation pump target speed.
  • the washing appliance further comprises a plurality of spray devices each one selectively connectable to the circulation pump through a flow control device for receiving washing fluid from the circulation pump and for accordingly spray received washing fluid into the tub.
  • said first target flow rate corresponds to:
  • said second target flow rate corresponds to a second circulation pump target speed higher than said first circulation pump target speed.
  • said second target flow rate corresponds to:
  • the washing appliance further comprises a drain pump configured to be operated in an activated condition for causing washing fluid in the tub to be drained from the washing appliance and in a deactivated condition for preventing washing fluid in the tub to be drained from the washing appliance.
  • control unit is further configured to carry out the following operations h) and i) after operation g): h) measure a time spent between the switch of the drain pump from the deactivated condition to the activated condition at operation f) and the switch of the drain pump from the activated condition to the deactivated condition at operation g); i) determine whether or not the inlet valve is affected by leakages when in the closed condition based on said measured time.
  • a reliable determination of a fault condition of the inlet valve can be thus obtained, which is based on a measurement of the time required to carry out a partial drain of washing fluid from the tub.
  • control unit is configured to reiterate at least once the operations a) - d) before carry out operations the operations f) - i).
  • control unit is configured to reiterate at least once the sequence of operations comprising the operations a) - d) followed by the operations f) - i).
  • control unit is further configured to carry out the following drain operation sequence if the inlet valve is determined to be affected by leakages when in the closed condition:
  • washing fluid is advantageously drained from the tub in case the inlet valve has been determined to be affected by leakages, thus avoiding (or at least reducing) occurrences of flooding.
  • control unit is configured to reiterate at least once the operations a) - d) after said time interval is expired.
  • control unit is configured to carry out said drain operation sequence after each iteration of operation d).
  • the washing appliance further comprises a plurality of spray devices each one selectively connectable to the circulation pump through a flow control device for receiving washing fluid from the circulation pump and for accordingly spray received washing fluid into the tub.
  • control unit is configured to control a current flow rate of the circulation pump by controlling the flow control device to a spray device condition in which a corresponding set of spray devices of said plurality of spray devices is connected to the circulation pump.
  • said first target flow rate corresponds to a first spray device condition in which the control unit controls the flow control device to connect a first set of spray devices to the circulation pump.
  • said second target flow rate corresponds to a second spray device condition in which the control unit controls the flow control device to connect a second set of spray devices different from said first set to the circulation pump.
  • both the first and second target flow rates correspond to a substantially same speed of the circulation pump.
  • the washing appliance is a dishwasher comprising at least one basket provided in the tub for accommodating the items to be washed.
  • Another aspect of the present invention relates to a washing appliance.
  • the washing appliance comprises a tub configured to house items to be washed.
  • the washing appliance further comprises an inlet valve operable to be selectively switched between an open condition for causing washing fluid to be loaded into the tub and a closed condition for preventing washing fluid be fed to the appliance.
  • the washing appliance further comprises a sump in fluid communication with the tub for collecting washing fluid from the tub.
  • the washing appliance further comprises a circulation pump in fluid communication with the sump and configured to circulate the washing fluid in the tub during a washing cycle when the circulation pump is controlled to rotate in a first direction.
  • the washing appliance comprises a control unit configured to control the load of washing fluid into the tub by carrying out the following sequence of operations:
  • Applicant has verified that using said electric parameter of the circulation pump is more efficient than exploiting the output of a fluid level sensor, and is more precise, especially in case of modern dishwashers having a sump of reduced size for environmental purposes.
  • control unit is configured to calculate an average of said electric parameter of the circulation pump during the first time period, and determine the presence of washing fluid inside the sump based on a comparison between said average and said electric parameter of the circulation pump during the second time period.
  • the average of the electric parameter has been observed to be a very reliable reference point for the determination of a filled condition of the sump.
  • control unit is configured to determine the presence of washing fluid inside the sump if the electric parameter of the circulation pump during the second time period is higher than said average by a first threshold.
  • control unit is configured so that, if the condition j) is true: j) the electric parameter of the circulation pump during the second time period is not higher than said average by said first threshold, the control unit controls the circulation pump to rotate in said second direction at a second speed having an absolute value higher than an absolute value of said first speed, and determines that washing fluid was already present inside the sump before the inlet valve switched to the open condition based on a comparison between said average and the electric parameter of the circulation pump during a third time period after the second time period.
  • control unit is configured to determine that washing fluid was already present inside the sump before the inlet valve switched to the open condition if, in addition to have the condition a) that is true, the electric parameter of the circulation pump during the third time period is higher than said average by a second threshold higher than said first threshold.
  • the washing appliance further comprises a water softening system configured to reduce hardness of water used for generating said washing fluid.
  • the washing appliance further comprises a drain pump configured to be activated for causing washing fluid in the sump to be drained from the washing appliance.
  • control unit is configured to carry out the following operations:
  • brine comprising salt generated during a previous regeneration procedure is sprayed in the tub, soiling the latter.
  • control unit is further configured to cause the inlet valve to switch to the closed condition if the control unit has determined the presence of washing fluid inside the sump.
  • control unit is further configured to stop the circulation pump if the control unit has determined the presence of washing fluid inside the sump.
  • said electric parameter of the circulation pump comprises:
  • these electric parameters of the circulation pump can be measured in a reliable way.
  • the washing appliance is a dishwasher comprising at least one basket provided in the tub for accommodating the items to be washed.
  • the washing appliance is a dishwasher comprising a set of spray devices for receiving washing fluid from the circulation pump and for accordingly spray received washing fluid into the tub.
  • Figure 1 schematically illustrates a dishwasher in which concepts according to embodiments of the present invention can be applied
  • Figure 2 illustrates in terms of functional blocks some of the routines that can be carried out by a control unit of the dishwasher of Figure 1 for controlling the operations of said dishwasher according to an embodiment of the present invention
  • Figure 3A shows an exemplary condition of a sump of the dishwasher of Figure 1 in which a circulation pump of the dishwasher is in a saturation state;
  • Figure 3B shows an exemplary condition of a sump of the dishwasher of Figure 1 in which a circulation pump of the dishwasher is in a starvation state;
  • Figure 4A illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a controlled circulation routine is being carried out according to an embodiment of the present invention
  • Figure 4B is an exemplary time diagram showing how a speed of the circulation pump of the dishwasher of Figure 1 varies over time under the control of the control unit when the latter is carrying out the controlled circulation routine of Figure 4A according to an embodiment of the present invention
  • Figure 5 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a fill to speed routine is being carried out according to an embodiment of the present invention
  • Figure 6 is a schematic functional block showing an interaction between the controlled circulation routine of Figure 4A and the fill to speed routine of Figure 5 according to an embodiment of the present invention
  • Figure 7 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a drain to speed routine is being carried out according to an embodiment of the present invention
  • Figure 8 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a drain to empty routine is being carried out according to an embodiment of the present invention
  • Figure 9 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a fill to speed not empty routine is being carried out according to an embodiment of the present invention
  • Figure 10A illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when an inlet valve checking routine is being carried out according to an embodiment of the present invention
  • Figure 10B illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when an inlet valve checking routine is being carried out according to another embodiment of the present invention.
  • FIG. 10B illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when an inlet valve checking routine is being carried out according to another embodiment of the present invention.
  • Figure 1 schematically illustrates a simplified (not-in-scale) cross-sectional side view of a washing appliance 100 in which concepts according to the embodiments of the present invention can be applied.
  • the washing appliance 100 is a dishwasher.
  • the dishwasher 100 comprises a number of well known hydraulic, electronic, electric and electromechanical components - however, for the sake of description ease and conciseness, only those being relevant for understanding the invention will be introduced and discussed in the following.
  • the operation of these (not illustrated) electronic, electric and electromechanical components of the dishwasher 100 is controlled by one or more control units (only one illustrated in Figure 1 and identified with reference 105).
  • the dishwasher 100 comprises a tub 110 configured to house items to be washed, such as dishes, cutlery, drinking glasses.
  • one or more baskets are provided in the tub 110 for accommodating the items to be washed.
  • the tub 110 is provided with a first, upper, basket 112, a second, middle, basket 114 and a third, lower, basket 116.
  • the first basket 112 may be configured to accommodate cutlery
  • the second and third baskets 114, 116 may be configured to accommodate other kinds of items to be washed, such as plates and drinking glasses.
  • a door (not shown in the figure) is hingedly mounted to a front portion of the dishwasher 100 to provide selective access to the tub 110, and accordingly to the baskets 112, 114, 116.
  • detergent in the form of tablets, liquid, or powder is stored in a corresponding detergent compartment located at an inside portion of the door (not shown) of the dishwasher 100.
  • said stored detergent is controllably discharged, under the control of the control unit 105, into the tub 110 according to user-selected washing cycle being carried out by the dishwasher 100 and/or by a phase of said user- selected washing cycle being carried out by the dishwasher 100.
  • the dishwasher 100 comprises an inlet valve 120 operable by the control unit 105 to be selectively switched between an open condition for causing washing fluid (e.g., fresh water provided by a water inlet 122) to be loaded into the tub 110 and a closed condition for preventing washing fluid be fed to the dishwasher 100.
  • washing fluid e.g., fresh water provided by a water inlet 122
  • the dishwasher 100 comprises a sump, globally identified in Figure 1 with reference 124, in fluid communication with a bottom portion of the tub 110, so that washing fluid reaching the tub 110 - such as fresh water loaded by the inlet valve 120 - is collected in said sump 124.
  • Fresh water collected in the sump 124 is also mixed therein with the detergent discharged from the detergent compartment, so that the resulting washing fluid - also referred to as process water - turns into a mixture of water and detergent.
  • the dishwasher 100 further comprises a circulation pump 130 in fluid communication with the sump 124 - and therefore with the tub 110 - and configured to circulate the washing fluid in the tub 110 during a user-selected washing cycle being carried out by the dishwasher 100 and/or by a phase of said user-selected washing cycle being carried out by the dishwasher 100.
  • the circulation pump 130 is configured to circulate the washing fluid in the tub 110 when the circulation pump 130 is controlled by the control unit 105 to rotate in a first, forward, direction.
  • each spray device 132, 134, 136 comprises a respective wash arm provided with nozzles for causing washing fluid being sprayed onto the items to be washed housed in the respective basket 112, 114, 116.
  • the dishwasher 100 advantageously comprises a flow control device 140 configured to receive the washing fluid pumped by the circulation pump 130 when the latter is controlled to rotate in the forward direction, and to connect - under the control of the control unit 105 - one or more selected spray device(s) 132, 134, 136 to the circulation pump 130 in order to provide the washing fluid received by the circulation pump 130 to said selected spray device(s) 132, 134, 136.
  • the washing fluid pumped by the circulation pump 130 may be selectively recirculated in the washing tub 110 through one or more selected spray device(s) 132, 134, 136.
  • a filter 150 is advantageously provided at the sump 124 for filtering soil from the washing fluid before the latter is recirculated into the washing tub 110 by the circulation pump 130 through the spray device(s) 132, 134, 136.
  • the dishwasher 100 further comprises a drain pump 160 configured to be operated by the control unit 105 in an activated condition for causing washing fluid in the sump 124 to be drained from the dishwasher 100, e.g., through a corresponding drain outlet 162, and in a deactivated condition for preventing washing fluid in the sump 124 to be drained from the dishwasher 100.
  • a drain pump 160 configured to be operated by the control unit 105 in an activated condition for causing washing fluid in the sump 124 to be drained from the dishwasher 100, e.g., through a corresponding drain outlet 162, and in a deactivated condition for preventing washing fluid in the sump 124 to be drained from the dishwasher 100.
  • the circulation pump 130 is driven by a corresponding motor system 165 (for example comprising a respective electric motor driven by a respective motor driving unit comprising a respective inverter and a TRIAC) controlled by the control unit 105.
  • a corresponding motor system 165 for example comprising a respective electric motor driven by a respective motor driving unit comprising a respective inverter and a TRIAC
  • the drain pump 160 is driven by a corresponding motor system 166 (for example comprising a respective electric motor driven by a respective motor driving unit comprising a respective inverter and a TRIAC) controlled by the control unit 105.
  • a corresponding motor system 166 for example comprising a respective electric motor driven by a respective motor driving unit comprising a respective inverter and a TRIAC
  • circulation pump 130 and the drain pump 160 may be controlled to operate concurrently and independently.
  • the concepts of the present invention can be applied to cases in which a single motor system is provided, configured to selectively drive the circulation pump 130 or the drain pump 160.
  • the circulation pump 130 and the drain pump 160 cannot be controlled to operate concurrently.
  • the electric motors of the circulation pump 130 and of the drain pump 160 may be driven by a same inverter.
  • a single motor system may be provided comprising the electric motors of the two pumps, the respective TRIACs, and a single inverter.
  • Said single inverter may be selectively coupled (e.g., by means of respective switches) to the TRIAC controlling the motor of the circulation pump 130 or to the TRIAC controlling the motor of the drain pump 160.
  • the dishwasher 100 further comprises at least one pump sensor unit 190 configured to measure an electromechanical parameter of the circulation pump 130, such as an electric current drawn by the circulation pump 130, a voltage across the circulation pump 130, the power consumption of the circulation pump 130 and/or a torque of the circulation pump 130, and provide said measure to the control unit 105.
  • an electromechanical parameter of the circulation pump 130 such as an electric current drawn by the circulation pump 130, a voltage across the circulation pump 130, the power consumption of the circulation pump 130 and/or a torque of the circulation pump 130, and provide said measure to the control unit 105.
  • the dishwasher 100 further comprises a water softening system 195 (for example connected between the water inlet 122 and the inlet valve 120) configured to reduce hardness of water fed to the appliance through the water inlet 122 and used for generating the washing fluid.
  • the water softening system 195 comprises a container containing a water softening agent (e.g., a ion-exchange resin) capable of reducing hardness of water by promoting exchange of the minerals dissolved in water causing hardness (e.g., calcium and magnesium) for a soft mineral that does not build up on surfaces, such as sodium. After several uses, the water softening agent gets exhausted, which strongly reduces water softening performance.
  • a water softening agent e.g., a ion-exchange resin
  • the water softening system 195 comprises a (refillable) container for storing a regenerating agent, usually salt (e.g., Sodium chloride salt), to be used for regenerating the exhausted softening agent during a water softening agent regeneration procedure.
  • a regenerating agent usually salt (e.g., Sodium chloride salt)
  • control unit 105 is configured to manage the operation of the dishwasher 100 by carrying out proper software/firmware routines installed/stored in one or more memory units comprised in or associated to the control unit 105.
  • Figure 2 illustrates in terms of functional blocks some of the routines that can be carried out by the control unit 105 for controlling the operations of the dishwasher according to an embodiment of the present invention.
  • routines may be carried out by the control unit 105 concurrently with and/or in alternative to other routines. Moreover, at least some of the routines may interact with other routines, with the operation of a routine that may influence the operation of one or more other different routines.
  • routines are advantageously configured to allow the control unit 105 to efficiently control the operation of the dishwasher 100 without the need that the dishwasher 100 is equipped with a pressure sensor for the determination of the level of washing fluid inside the tub 110. In this way, a correct and reliable operation of the dishwasher 100 can be guaranteed even if the dishwasher is lacking of a pressure sensor for the determination of the level of washing fluid inside the tub 110.
  • a routine that can be carried out by the control unit 105 hereinafter also referred to as “washing cycle routine” and identified in Figure 2 with reference 210, provide for controlling the hydraulic, electronic, electric and electromechanical components of the dishwasher 100 for performing user-selected washing cycles.
  • the washing cycle routine 310 may provide for controlling the discharge of detergent into the tub 110, set a target speed TS for the recirculation pump 130, selects the activation of one or more spray device(s) 132, 134, 136, set the temperature of the washing fluid, and so on.
  • another routine that can be carried out by the control unit 105 hereinafter also referred to as “circulation pump operative state routine” and identified in Figure 2 with reference 220 provides for allowing the control unit 105 to determine an operative state of the circulation pump 130 between:
  • a saturation state is determined when the amount of washing fluid in the tub is sufficient or high enough to prevent air from being drawn out by the circulation pump 130
  • a starvation state is determined when the amount of washing fluid in the tub is insufficient or not sufficient or not high enough to prevent air from being drawn out by the circulation pump 130.
  • control unit 105 is configured to determine the operative state of the circulation pump 130 between the saturation state and the starvation state based on at least one electromechanical parameter of the circulation pump 130 sensed by the pump sensor unit 190, such as for example at least one among:
  • the behavior of these electromechanical parameters of the circulation pump 130 is influenced by the operative state (saturation or starvation) of the circulation pump 130. Having the circulation pump that is operating at a certain speed SC, a starvation state is determined when the current value of the electric current drawn by the circulation pump 130 is subjected to a drop. Similar considerations apply by considering other electromechanical parameters of the circulation pump 130, such as the voltage, the power or the torque.
  • the circulation pump 130 is in the saturation state, with an amount of washing fluid in the sump 124 that is sufficient to prevent air from being drawn out by the circulation pump 130.
  • the circulation pump 130 is in the starvation state, since it is sucking air during its operation because of an insufficient amount of washing fluid in the sump 124.
  • controlled circulation routine provides for efficiently controlling the current speed SC of the circulation pump 130 based on an indication of a target speed TS for the recirculation pump 130.
  • the controlled circulation routine 230 will be described in greater detail in the following of the description.
  • a further routine that can be carried out by the control unit 105 hereinafter also referred to as “fill to speed routine” and identified in Figure 2 with reference 240, provides for controlling the inlet valve 120 to load in the tub 110 amounts of washing fluid dosed in such a way to allow a correct operation of the dishwasher 100 when the latter is operating with the circulation pump 130 at a circulation pump speed SC based on said target speed TS.
  • the fill to speed routine 240 will be described in greater detail in the following of the description.
  • drain to speed routine 250 another routine that can be carried out by the control unit 105, hereinafter also referred to as “drain to speed routine” and identified in Figure 2 with reference 250, provides for controlling the drain pump 160 to drain out from the tub 110 (and from the dishwasher 100) amounts of washing fluid dosed in such a way to allow a correct operation of the dishwasher 100 when the latter is operating with the circulation pump 130 at a circulation pump speed SC based on said target speed TS.
  • the drain to speed routine 250 will be described in greater detail in the following of the description.
  • a further routine that can be carried out by the control unit 105 hereinafter also referred to as “drain to empty procedure” and identified in Figure 2 with reference 270, provides for controlling the drain pump 160 to drain out washing fluid so as to empty the tub 110 (and the sump 124).
  • the drain to empty procedure 270 will be described in greater detail in the following of the description.
  • another routine that can be carried out by the control unit 105 hereinafter also referred to as “fill to speed not empty”, and identified in Figure 2 with reference 280, provides for controlling the inlet valve 120 to cause a correct filling of washing fluid in the tub 110 starting from a condition in which the sump 124 is assumed to be empty.
  • another routine that can be carried out by the control unit 105 hereinafter also referred to as “inlet valve checking procedure” and identified in Figure 2 with reference 285, provides for verifying the correct operation of the inlet valve 120, and particularly to determine if the inlet valve 120 is subjected to a fault causing undesired leakages when in the closed condition.
  • the inlet valve checking procedure 285 will be described in greater detail in the following of the description.
  • routines 230, 240, 250 and 285 are configured to operate by taking into account the output produced by the routine 220, i.e., by taking into account the operative state of the circulation pump 130 (saturation state or starvation state).
  • Controlled circulation routine 230 is a routine that can be carried out by the control unit 105 according to embodiment of the present invention.
  • the controlled circulation routine 230 provides for causing the speed SC of the circulation pump 130 to increase towards the target speed TS with a first speed increase rate Rl. If a starvation state of the circulation pump 130 is determined, and at the same time the inlet valve 120 is in the open condition (causing thus washing fluid being loaded into the tub 110) before the the speed SC of the circulation pump 130 reached the target speed TS, the speed SC of the circulation pump 130 is set to increase towards the target speed TS with a second speed increase rate R2 lower than the first speed increase rate Rl.
  • Figure 4A illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the controlled circulation routine 230 is being carried out according to an embodiment of the present invention.
  • control unit 105 sets a first increase rate Rl for the speed SC of the circulation pump 130 (block 405).
  • the controlled circulation routine 230 enters in a so-called “initial speed ramp state” in which the control unit 105 causes the speed SC of the circulation pump 130 to increase - from a starting value, e.g., equal to zero if the circulation pump 130 is stopped - towards the target speed TS with said first increase rate Rl (block 406).
  • the value of the target speed TS is set by the washing cycle procedure 210, depending on a user-selected washing cycle (and/or based on a phase thereof) being currently carried out by the dishwasher 100.
  • said first increase rate Rl is higher than 70 RPM/s, such as for example equal to 80 RPM/s.
  • the control unit 105 if a starvation state of the circulation pump 130 is determined (by the circulation pump operative state routine 220) before the speed SC of the circulation pump 130 reached the target speed TS (block 408), the control unit 105 initializes a timer TC (block 410) and starts the timer TC to count a predetermined time period (e.g., 200 ms). Then, the controlled circulation routine 230 enters in a so-called “starving state” (block 412), in which the speed SC of the circulation pump 130 is caused to increase by the control unit 105 with the actually set increase rate while the circulation pump 130 is determined to be in the starvation state.
  • a starvation state of the circulation pump 130 is determined (by the circulation pump operative state routine 220) before the speed SC of the circulation pump 130 reached the target speed TS (block 408), the control unit 105 initializes a timer TC (block 410) and starts the timer TC to count a predetermined time period (e.g., 200 m
  • the control unit 105 checks if the inlet valve 120 is in the open condition or in the closed position (block 416). According to an embodiment of the present invention, the condition (open or closed) of the inlet valve 120 is set by the fill to speed routine 240.
  • the control unit 105 causes the increasing rate of the speed SC of the circulation pump 130 to be set to zero, and causes the speed SC of the circulation pump 130 to be decreased by a corresponding decreasing amount DSC (block 418).
  • the control unit 105 checks (block 420) if the highest value reached by the speed SC of the circulation pump 130 has been subjected to any increase for a corresponding time period (e.g., 45s). In case the highest value reached by the speed SC of the circulation pump 130 did not increase during said time period (exit branch N of block 420), the control unit 105 stops (block 422) the circulation pump 130 for a time interval, such as for 5s, for removing air from the circulation pump 130, and then the operations flow returns to block 405.
  • a time period e.g. 45s
  • the control unit 105 causes the speed SC of the circulation pump 130 to increase towards the target speed TS with a second increase rate R2 lower than the first increase rate R1 (block 430).
  • said decreasing amount DSC is equal to 100 RPM/s.
  • said second increase rate R2 is lower than 10 RPM/s, such as for example equal to 5 RPM/s.
  • control unit 105 reinitializes the timer TC and starts the timer TC to count a further time period (block 432), for example 4s.
  • a saturation state of the circulation pump 130 is determined by the circulation pump operative state routine 220 before the timer TC elapses (block 434), after a further time period is expired (e.g. , 2s), the controlled circulation routine 230 enters in a so-called “saturating state” (block 436), in which the speed SC of the circulation pump 130 is caused to increase by the control unit 105 with a third increase rate R3 lower than the first increase rate R1 and higher than the second increase rate R2 while the circulation pump 130 is determined to be in the saturation state.
  • the value of the third increase rate R3 depends on the condition (open/closed) of the inlet valve 120.
  • the third increase rate R3 is higher than 50 RPM/s, for example equal to 60 RPM/s, while if the inlet valve is in the closed condition, the third increase rate R3 is lower than 50 RPM/s, for example equal to 40 RPM/s.
  • the control unit 105 When carrying out the controlled circulation routine 230 according to the embodiments of the invention illustrated in Figure 4A, the control unit 105 tries to cause the circulation pump 130 to operate at the target speed TS by increasing the speed SC of the circulation pump 130 starting from a starting value with a corresponding speed increase rate (blocks 405, 406).
  • the target speed TS can be reached without causing the circulation pump 130 to enter in the starvation state (block 440). If the target speed TS cannot be reached without causing a starvation state of the circulation pump 130 (block 408), the control unit 105 controls the speed SC to reach the highest speed SC capable of maintaining the circulation pump 130 in the saturation state. This is done by slowly increasing the speed SC until a starvation state of the circulation pump 130 is detected, and then:
  • Figure 4B is an exemplary time diagram showing how the speed SC of the circulation pump 130 varies over time under the control of the control unit 105 when the latter is carrying out the controlled circulation routine 230 according to an embodiment of the present invention.
  • the circulation pump 130 is initially turned off, and therefore the speed SC is equal to zero.
  • the controlled circulation routine 230 is started, and the control unit 105 causes the circulation pump 130 to increase the speed SC of the circulation pump 130 with a corresponding first speed increase rate R1 (blocks 405, 406).
  • a starvation state of the circulation pump 130 is determined, before the speed SC of the circulation pump 130 reached the target speed TS (block 408).
  • the control unit 105 initializes and starts the timer TC to count a predetermined time period (block 410).
  • the timer TC expires at time tc(3) before a saturation state of the circulation pump 130 is determined (block 414).
  • the inlet valve 120 is in the open condition (exit branch Y of block 416), and therefore the control unit 105 verifies if the highest value reached by the speed SC of the circulation pump 130 has been subjected to any increase during a past time period from time tc(3) (block 420).
  • controlled circulation routine 230 it is therefore possible to efficiently control the current speed SC of the circulation pump 130 to reach a value corresponding to a requested target speed TS without requiring the presence of a pressure sensor for the determination of the level of washing fluid currently inside the tub 110.
  • the fill to speed routine 240 provides for causing the inlet valve 120 to be opened in order to fill washing fluid in the tub 110 when the speed SC of the circulation pump 130 is lower than or equal to the target speed TS if a starvation state of the circulation pump 130 is determined.
  • the fill to speed routine 240 also provides for causing the inlet valve 120 to be closed if a saturation state of the circulation pump 130 is determined.
  • the closure of the valve is delayed in case the speed SC of the circulation pump 130 is lower than the target speed TS by a sufficiently large amount.
  • Figure 5 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the fill to speed routine 240 is being carried out according to an embodiment of the present invention.
  • the fill to speed routine 240 may switch between two different states, and namely a so-called “valve open state” (block 502) corresponding to an open condition of the inlet valve 120 for causing new washing fluid to be fed to the dishwasher 100 for being loaded in the tub 110 and a so-called “valve closed state” (block 504) corresponding to a closed condition of the inlet valve 120 for preventing new washing fluid to be fed to the dishwasher 100.
  • a so-called “valve open state” block 502
  • valve closed state block 504
  • the initial state of the fill to speed routine 240 depends on the current state of the inlet valve 120.
  • valve closed state in which the inlet valve 120 is in the closed condition
  • the control unit 105 causes the inlet valve 120 to switch to the open condition for causing new washing fluid to be fed in the tub 110 (block 507).
  • the fill to speed routine 240 switches to the valve open state (going to block 502).
  • a saturation state of the circulation pump 130 is determined (block 508), when the speed SC of the circulation pump 130 is equal to or higher than the target speed TS (block 509), the fill to speed routine 240 terminates.
  • the control unit 105 when the fill to speed routine 240 is in the valve open state (block 502), and a starvation state of the circulation pump 130 is determined (block 510), when the speed SC of the circulation pump 130 is higher than the target speed TS (block 512), the control unit 105 causes the inlet valve 120 to switch to the closed condition for preventing new washing fluid be fed to the dishwasher 100 (block 514). Then the fill to speed routine 240 switches the valve closed state (going to block 504).
  • the control unit 105 when the fill to speed routine 240 is in the valve open state (block 502), and a saturation state of the circulation pump 130 is determined (block 516), when the speed SC of the circulation pump 130 is equal to or higher than the target speed TS (block 518), the control unit 105 causes the inlet valve 120 to switch to the closed condition for preventing new washing fluid be fed to the dishwasher 100 (block 514). Then, the fill to speed routine 240 switches to the valve closed state (going to block 504).
  • the control unit 105 checks (block 522) if the speed SC is however close to (e.g., only slightly lower than) the target speed TS, or if said speed SC is still far from (e.g., substantially lower than) the target speed TS.
  • the control unit 105 directly causes the inlet valve 120 to switch to the closed condition for preventing new washing fluid be fed to the dishwasher 100 (block 514). Then, the fill to speed routine 240 switches to the valve closed state (going to block 504).
  • the control unit 105 if the difference between the target speed TS and the speed SC of the circulation pump 130 is higher than a speed threshold THC (exit branch Y of block 522), the control unit 105 causes a delayed switching of the inlet valve 120 to the closed condition. According to an embodiment of the invention, the control unit 105 causes the inlet valve 120 to switch to the closed position only after a delay interval DIF is expired.
  • said speed threshold THC is higher than 100 RPM and lower than 300 RPM, for example is equal to 200 RPM.
  • the duration of the delay interval DIF depends on the difference AF between the target speed TS and the speed SC of the circulation pump 130.
  • the control unit 105 set the delay interval DIF (block 524) to a value that is proportional to the difference AF between the target speed TS and the speed SC of the circulation pump 130.
  • the delay interval DIF is set to a maximum predetermined value MDIF if the difference AF is excessively large.
  • the control unit 105 sets the delay interval DIF to the minimum value between:
  • MDIF may be set to 10000 ms and PF may be set to 20 ms.
  • the control unit 105 when the delay interval DIF is expired (block 526), the control unit 105 causes the inlet valve 120 to switch to the closed condition for preventing new washing fluid be fed to the dishwasher 100 (block 514). Then, the fill to speed routine 240 switches to the valve closed state (going to block 504).
  • the fill to speed routine 240 it is possible to efficiently control the inlet valve 120 to load in the tub 110 amounts of washing fluid dosed in such a way to allow a correct operation of the dishwasher 100 when the latter is operating with the circulation pump 130 at a circulation pump speed SC based on said target speed TS, without requiring the presence of a pressure sensor for the determination of the current level of washing fluid inside the tub 110.
  • the controlled circulation routine 230 and the fill to speed routine 240 are two routines that can be expediently carried out by the control unit 105 concurrently, since each one of the two routines requires, among its inputs, something that can be output by the other routine.
  • the controlled circulation routine 230 requires to receive the indication of the target speed TS, an indication of the operative state PC (starvation state or saturation state) of the circulation pump 130, and an indication of the condition VC (open condition or closed condition) of the inlet valve 120.
  • the fill to speed routine 240 requires to receive the indication of the target speed TS, the indication of the operative state PC of the circulation pump 130, and an indication of the current speed SC of the circulation pump 130.
  • the controlled circulation routine 230 and the fill to speed routine 240 may be advantageously executed concurrently, using the indication of the condition VC of the inlet valve 120 set by the fill to speed routine 240 as an input for the controlled circulation routine 230, and using the indication of the speed SC of the circulation pump 130 set by the controlled circulation routine 230 as an input for the fill to speed routine 240.
  • each one of said routines may operate by using a respective different target speed TS.
  • control unit 105 may control the speed SC of the circulation pump 130 (by running the controlled circulation routine 230) based on: a first target speed TS1 ; the indication of the condition VC of the inlet valve 120; the indication of the operative state PC of the circulation pump 130.
  • control unit 105 may control the condition VC of the inlet valve 120 (by running the fill to speed routine 240) based on: a second target speed TS2; the indication of the speed SC of the circulation pump 130; the indication of the operative state PC of the circulation pump 130.
  • the first target speed TS1 is set to a value higher than the value of the second target speed TS2 (e.g., TS1 is set to 2000 RPM, and TS2 is set to 1800 RPM), as long as the current speed SC of the circulation pump 130 is equal to or lower than TS2, both the two routines are carried out by the control unit 105.
  • the speed SC of the circulation pump 130 is higher than TS2, the fill to speed routine 240 is prevented to cause the opening of the inlet valve 120.
  • the drain to speed routine 250 provides for performing partial drains of washing fluid by causing the drain pump 160 to be activated to drain amounts of washing fluid out from the tub 110 (and from the dishwasher 100) when the speed SC of the circulation pump 130 is higher than or equal to the target speed TS if a saturation state of the circulation pump 130 is determined.
  • Figure 7 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the drain to speed routine 350 is being carried out according to an embodiment of the present invention.
  • the drain to speed routine 250 may switch between two different states, and namely a so-called “drain off state” (block 702) corresponding to a deactivated condition of the drain pump 160 for preventing washing fluid in the tub 110 to be drained out from the dishwasher 100, and a so-called “drain on state” (block 704) corresponding to an activated condition of the drain pump 160 for causing washing fluid to be drained out from the tub 110.
  • a drain off state block 702
  • drain on state block 704
  • the control unit 105 causes the drain pump 160 to switch to the activated condition (block 710) for causing washing fluid to be drained out from the tub 110. Then, the drain to speed routine 250 switches to the drain on state (going to block 704).
  • the drain to speed routine 250 when the drain to speed routine 250 is in the drain off state (block 702), with the drain pump 160 that is in the deactivated condition, if a starvation state of the circulation pump 130 is determined (block 712), when the speed SC of the circulation pump 130 is lower than the target speed TS (block 714), the drain to speed routine 250 terminates.
  • the control unit 105 causes the drain pump 160 to switch to the deactivated condition (block 716) for preventing washing fluid to be drained out from the tub 110. Then, the drain to speed routine 250 switches to the drain off state (going to block 702).
  • the control unit 105 causes the drain pump 160 to switch to the deactivated condition (block 716) for preventing washing fluid to be drained out from the tub 110. Then, the drain to speed routine 250 switches to the drain off state (going to block 702).
  • the drain to speed routine 250 it is therefore possible to carry out partial drains of washing fluid by efficiently control the drain of amounts of washing fluid from the tub 110 (and from the dishwasher 100) dosed in such a way to allow a correct operation of the dishwasher 100 when the latter is operating with the circulation pump 130 at a circulation pump speed SC based on said target speed TS, without requiring the presence of a pressure sensor for the determination of the current level of washing fluid inside the tub 110.
  • drain to speed routine 250 since the drain to speed routine 250 according to the embodiments of the invention illustrated above requires that the circulation pump 130 and the drain pump 160 are driven concurrently, said routine can be implemented only in case the the circulation pump 130 and the drain pump 160 are driven by respective different and independent motor systems (/'. ⁇ ?., the motor systems 165 and 166).
  • the drain to empty routine 270 provides for activating the drain pump 160 for draining washing fluid from the tub 110 (and from the sump 124) until an empty condition of the sump 124 is detected in which the sump 124 substantially does not contain washing fluid.
  • the empty condition of the sump 124 is detected by controlling the circulation pump 130 to rotate in a second, backward, direction (opposite to the first, forward direction normally employed for circulating the washing fluid in the tub 110, so that no circulation of washing fluid in the tub 110 occurs), collecting samples of an electromechanical parameter of the circulation pump 130 sensed by the pump sensor unit 190 during the rotation in the backward direction, and then by comparing said collected samples with a threshold ETH.
  • said electromechanical parameter of the circulation pump 130 is an electric current drawn by the circulation pump 130, a voltage across the circulation pump 130, the power consumption of the circulation pump 130 and/or a torque of the circulation pump 130.
  • control unit 105 is configured to calculate an energy value EV indicative of an electric energy consumed by the circulation pump 130 during the rotation in the backward direction based on the collected samples, and then by comparing said calculated energy value EV with the threshold ETH. If the energy value EV is higher than the threshold ETH, it means that there is still an amount of washing fluid in the tub 110 such to cause the circulation pump 130 to consume a non negligible amount of energy in order to be able to rotate.
  • Figure 8 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the drain to empty routine 270 is being carried out according to an embodiment of the present invention.
  • control unit 105 sets to zero an energy counter EC indicative of a number of times in a row the energy value EV has been determined to be lower than the threshold ETH, and set a minimum energy threshold Emin to a very large value (block 802).
  • control unit 105 controls the drain pump 160 to switch to the activated condition for causing washing fluid in the sump 124 to be drained from the dishwasher 100, and controls the circulation pump 130 to rotate in the backward direction (block 804).
  • control unit 105 collects a set of samples of an electromechanical parameter of the circulation pump 130 sensed by the pump sensor unit 190, such as the electric current I drawn by the circulation pump 130 (similar considerations apply in case a different electromechanical parameter is used, such as the voltage, the power or the torque of the circulation pump 130) and accordingly calculates a corresponding energy value EV (block 806).
  • control unit 105 calculates the energy value EV by summing the samples of the collected set.
  • similar considerations apply in case the energy value EV is calculated using the samples in a different way.
  • control unit 105 compares the calculated energy value EV with the threshold ETH (block 810).
  • the control unit 105 reset the energy counter EC to zero (block 820), and set the minimum energy threshold Emin to the minimum between the current value of the minimum energy threshold Emin and the last calculated energy value EV (bock 822).
  • control unit 105 causes the recirculation pump 130 to be turned off (block 823), and, after a wating interval, such as 5s, to be turned on again for rotating in the backward direction (going back to block 804).
  • the control unit 105 increases (e.g., by one) the energy counter EC (block 824), and then compares the just increased energy counter EC with an energy counter threshold ECTH (block 826).
  • the energy counter threshold ECTH is equal to 2. However, similar considerations apply in case the energy counter threshold ECTH has a different value.
  • the energy counter EC if the energy counter EC is higher than the energy counter threshold ECTH (exit branch Y of block 826), it means that the energy value EV has been determined to be lower than the threshold ETH for a number of times in a row sufficient to avoid incorrect determinations of empty conditions of the sump 124 due to spurious variations of the speed SC of the circulation pump 130 independent from the actual level of the washing fluid inside the sump 124.
  • the control unit 105 carries out a stability check for determining if the current energy consumption of the circulation pump 130 is on a stable low value or not by comparing the last calculated energy value EV with the minimum energy threshold Emin (block 828).
  • the operations flow goes to block 822 if the last calculated energy value EV plus an energy hysteresis value EH is lower than the energy counter threshold ECTH (exit branch N of block 828), it means that the current energy consumption of the circulation pump 130 is at a value that is not sufficiently low and stable to avoid incorrect determinations of empty conditions of the sump 124, and therefore the operations flow goes to block 822.
  • the control unit 105 determines an empty condition of the sump 124, and thus controls the drain pump 160 to switch to the deactivated condition (block 830).
  • the drain to empty routine 270 it is therefore possible to efficiently empty the sump 124 (and therefore the tub 110) and turning off the drain pump 160 when the empty condition of the sump 124 is determined, without requiring the presence of a pressure sensor for the determination of the current level of washing fluid inside the tub 110.
  • drain to empty routine 270 since the drain to empty routine 270 according to the embodiments of the invention illustrated above requires that the circulation pump 130 and the drain pump 160 are driven concurrently, said routine can be implemented only in case the the circulation pump 130 and the drain pump 160 are driven by respective different and independent motor systems (z.e., the motor systems 165 and 166).
  • the fill to speed not empty routine 280 provides for controlling the circulation pump 130 to rotate in the backward direction. Then, the inlet valve 120 is caused to switch to the open condition for causing washing fluid be fed into the tub 110 (and therefore into the tub 124) while the circulation pump 130 is rotating backward. Presence of washing fluid inside the sump is determined based on a comparison between an electric parameter of the circulation pump 130 during a first time period TP1 (occurring before the opening of the inlet valve 120) and the electric parameter of the circulation pump 130 during a second time period TP2 (occurring after the opening of the inlet valve 120). A filled condition of the sump 124 is determined if inside the sump 124 there is an amount of washing fluid that is sufficient to cause a sufficiently large increase of the electric parameter of the circulation pump 130 from the first time period TP1 to the second time period TP2.
  • said electric parameter of the circulation pump 130 is an electric current I drawn by the circulation pump 130.
  • a comparison is made between an electric current I drawn by the circulation pump 130 during the first time period TP1 and an electric current I drawn by the circulation pump 130 during the second time period TP2.
  • the concepts of the present invention can be applied to cases in which a different electric parameter of the circulation pump 130 is considered, such as a voltage developed across the circulation pump 130 or the power consumption of the circulation pump 130.
  • Figure 9 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the fill to speed not empty routine 280 is being carried out according to an embodiment of the present invention.
  • the control unit 105 controls the circulation pump 130 to rotate in the backward direction at a first reverse speed CS1 (block 902).
  • the first reverse speed CS1 may be set to -1000 RPM (the minus sign shows that the circulation pump 130 is rotating in the backward direction, a direction opposite to the first, forward direction normally employed for circulating the washing fluid in the tub 110, so that no circulation of washing fluid in the tub 110 occurs).
  • control unit 105 waits until the electric current I drawn by the circulation pump 130 - sensed by the pump sensor unit 190 - reaches a stable value (block 904), for example by observing the fluctuations of said current.
  • control unit 105 calculates an average current value IAV corresponding to the average of the electric current I drawn by the the circulation pump 130 during a first time period TP1 (block 906).
  • control unit 105 causes the inlet valve 120 to switch to the open condition (block 910), for causing washing fluid to be fed into the tub 110 (and therefore, into the sump 124).
  • the control unit 105 is configured to determine the presence of washing fluid inside the sump 124 (filled condition) when the electric current I drawn by the circulation pump 130 - sensed by the pump sensor unit 190 - during a second time period TP2 after the inlet valve 120 switched to the open condition is higher than the average current value V by a first hysteresis threshold ITH1 (block 920).
  • the hysteresis threshold ITH1 is set to a value higher than 1 mA and lower than 4 mA, such as for example 2 mA.
  • control unit 105 causes the inlet valve 120 to switch to the closed condition, and to cause the circulation pump 130 to stop (block 925).
  • the fill to speed not empty routine 280 is based on the assumption that the sump 124 is initially empty. In order to avoid incorrect results in case the sump 124 was already containing washing fluid at the beginning of the routine, for example because the average current value MV has a large value, according to an embodiment of the present invention, the fill to speed not empty routine 280 is modified to further provide for the following operations.
  • the control unit 105 causes the inlet valve 120 to switch to the open condition
  • the control unit 105 causes the circulation pump 130 to rotate in the backward direction at a second reverse speed CS2 having an absolute value higher than an absolute value of said first reverse speed CS (block 940).
  • the second reverse speed CS2 may be set to -2000 RPM.
  • the control unit 105 is configured to determine the presence of washing fluid inside the sump 124 (filled condition) when the electric current / drawn by the circulation pump 130 - sensed by the pump sensor unit 190 - during a third time period TP3 after the second time period TP2 is higher than the average current value IA Vby a second hysteresis threshold ITH2 (block 942).
  • the second hysteresis threshold ITH2 is set to a value higher than the first hysteresis threshold ITH1.
  • the second hysteresis threshold ITH2 is higher than 10 mA and lower than 20 mA, such as for example 15 mA.
  • control unit 105 is then configured to cause the inlet valve 120 to switch to the closed condition, and to cause the circulation pump 130 to stop (block 944).
  • controlling the circulation pump 130 to rotate in the backward direction at a too large reverse speed may cause problems in case a water softening agent regeneration procedure has been recently carried out by the water softening system 195 without having been followed by a complete drain operation. Indeed, in this case, brine comprising salt is still present in the sump 124, and by running the circulation pump 130 to rotate in the backward direction at a too large reverse speed could cause salt being sprayed in the tub 110, soiling the walls of the latter and the baskets 132, 134, 136.
  • this problem is solved by preventing the control unit 105 to cause the circulation pump 130 to rotate in the backward direction at the second reverse speed CS2 in case the water softening system 195 has been subjected to a water softening agent regeneration procedure and no drain of the washing fluid inside the sump 124 has been carried out after said water softening agent regeneration procedure.
  • control unit 105 checks if the water softening system 195 has been subjected to a water softening agent regeneration procedure and no drain of the washing fluid inside the sump 124 has been carried out after said a water softening agent regeneration procedure (block 950).
  • control unit 105 causes the inlet valve 120 to switch to the closed condition, and cause the circulation pump 130 to stop (block 960).
  • the washing fluid included in the sump 124 (comprising salt) is drained out from the dishwasher 100 (block 965), for example using the previously described drain to empty routine 270, and then the operation flows returns to block 902.
  • the inlet valve checking procedure 285 provides for opening the inlet valve 120 to load washing fluid into the tub 110 while the circulation pump 130 is operated to reach a first target flow rate TFR1, and then closing the inlet valve 120 when a saturation state of the circulation pump 130 is determined with the circulation pump 130 that is operating at the first target flow rate TFR1.
  • the circulation pump 130 is controlled to operate at a second flow rate TFR2 higher than the first flow rate TFR1. If a starvation state of the circulation pump 130 is determined while the circulation pump 130 is operating at the second flow rate TFR2, the inlet valve 120 is determined to not be affected by leakages when in the closed condition.
  • Figure 10A illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the inlet valve checking routine 285 is being carried out according to an embodiment of the present invention.
  • control unit 105 controls the inlet valve to switch to the open condition for causing washing fluid to be fed into the tub 110 (block 1002).
  • the control unit 105 controls the circulation pump 130 to operate for reaching a first target flow rate TFR1 (block 1004).
  • the flow rate of the circulation pump 130 may be set by controlling the speed SC of the latter, and/or by selecting which spray devices 132, 134, 136 to connect (through the flow control device 140) to the circulation pump 130.
  • the speed SC of the circulation pump 130 is varied while maintaining a same spray condition SPC in which a same set of spray devices 132, 134, 136 is connected to the circulation pump 130, the higher the speed SC of the circulation pump 130, the higher the flow rate of the circulation pump 130.
  • the flow rate of the circulation pump 130 can be varied by altering the spray condition SPC of the spray devices 132, 134, 136.
  • the flow rate of the circulation pump 130 operating at a certain speed SC while connected to only the two spray devices 134, 136 is lower than the flow rate of the circulation pump 130 operating at the same speed SC when connected to all the three spray devices 132, 134, 136, since in the former spray condition SPC, only two spray devices 134, 136 need to be fed by the circulation pump 130, while in the latter spray condition SPC a higher number (3) of spray devices 132, 134, 136 need to be fed by the circulation pump 130.
  • the flow rate of the circulation pump 130 operating at a certain speed SC while connected to only the spray device 136 is lower than the flow rate of the circulation pump 130 operating at the same speed SC when connected to only the spray device 132, since in the latter spray condition SPC the washing fluid pumped by the circulation pump 130 has to reach an higher altitude (to reach the spray device 132) compared to the one corresponding to the former spray condition SPC (to reach the spray device 136).
  • control unit 105 controls the inlet valve 120 to switch to the closed condition (block 1006) when both the two following conditions are true:
  • the circulation pump 130 is operating at (at least) the first target flow rate TFR1
  • the amount of washing fluid that has been loaded into the tub 110 with the operations corresponding to blocks 1002 - 1006 is sufficient to allow the circulation pump 130 to operate at the first target flow rate TFR1 without causing a starvation state of the circulation pump 130.
  • the circulation pump 130 is operated by the control unit to reach the first target flow rate TFR1 by varying the speed SC of the circulation pump 130 to reach a corresponding first target speed TSC1.
  • this is carried out by having the control unit 105 that controls the speed SC of the circulation pump 130 according to the previously described controlled circulation routine 230 based on a target speed equal to the first target speed TSC1.
  • the amount of washing fluid fed into the tub 110 sufficient to allow the circulation pump 130 to operate at the first target flow rate TFR1 without causing a starvation state of the circulation pump 130 corresponding to blocks 1004 and 1006 is set by having the control unit 105 that controls the inlet valve 120 according to the previously described fill to speed routine 240 based on a target speed equal to the first target speed TSC1.
  • control unit 105 is configured to control the inlet valve 120 to switch to the closed condition (block 1006) when the two following conditions are both true: a saturated state of the circulation pump 130 is determined, and a current speed SC of the circulation pump 130 is substantially equal to a circulation pump current speed equal to the first target speed TSC1 (e.g., when the current speed SC is equal to the first target speed TSC1 ⁇ 10%).
  • the fill to speed routine 240 provides that the inlet valve 120 is closed also before the speed SC reached the target speed if a starvation state of the circulation pump 130 is determined, intermediate closures and openings of the inlet valve 120 may occur after operations corresponding to block 1002 and before operations corresponding to block 1006.
  • control unit 105 is configured to:
  • the control unit 105 causes the circulation pump 130 to operate at a second target flow rate TFR2 higher than the first target flow rate TFR1 (block 1010).
  • the circulation pump 130 is controlled to operate at the second target flow rate TFR2 for a corresponding time period, such as for example for about 45 seconds.
  • control unit 105 controls the circulation pump 130 to operate at the second target flow rate TFR2 by causing the circulation pump 130 to increase its speed SC from the first target speed TSC1 to a second target speed TSC2 higher than the first target speed TSC1, and by keeping at the same time the spray devices 132, 134, 136 in a same spray condition SPC.
  • control unit 105 controls the circulation pump 130 to operate at the second target flow rate TFR2 by maintaining the speed SC of the circulation pump 130 at the first target speed TSC1 and by controlling at the same time the flow control device 140 to modify the spray condition SPC of the spray devices 132, 134, 136 with respect to the spray condition SPC employed during the execution of the operations corresponding to blocks 1002 - 1006.
  • the operations corresponding to blocks 1002 - 1006 may be carried out by having the flow control device 140 that connects the circulation pump 130 to two spray devices (e.g., the spray devices 134 and 136), and the operations corresponding to block 1010 by having the flow control device 140 that connects the circulation pump 130 to all three spray devices 132, 134, 136.
  • the concepts of the present invention can be also applied in case the passage from the first target flow rate TFR1 to the second target flow rate TFR2 is accomplished by varying both the speed SC of the circulation pump 130 and the spray condition SPC of the spray devices 132, 134, 136.
  • the control unit 105 is configured to determine that the inlet valve 120 is not affected by leakages when the latter is in the closed condition (block 1014). Indeed, at the end of block 1006, the inlet valve 120 has been closed in such a way that the total amount of washing fluid loaded into the tub 110 is just sufficient to allow the circulation pump 130 to operate at the first target flow rate TFR1 without causing a starvation state of the circulation pump 130.
  • control unit 105 is configured to determine that the inlet valve 120 is affected by leakages when the latter is in the closed condition (block 1018).
  • the control unit 105 determines that the inlet valve 120 is affected by leakages when in the closed condition
  • the control unit is configured to generate a proper warning (block 1020), for example through an acoustic message, a visual message on a display of the dishwasher, or a warning message sent (e.g., through the Internet) to a smartphone of an user of the dishwasher 100.
  • a proper warning for example through an acoustic message, a visual message on a display of the dishwasher, or a warning message sent (e.g., through the Internet) to a smartphone of an user of the dishwasher 100.
  • the control unit 105 stops the circulation pump 130 (block 1022) and then drains the washing fluid out from the tub 110 by causing the drain pump 160 to switch to the activated condition for a predetermined time period ITP (block 1024).
  • At least the operations corresponding to blocks 1002 - 1010 can be reiterated at least once after the predetermined time period ITP is expired.
  • control unit 105 is configured to carry out the operations corresponding to block 1022 and 1024 after each reiteration of the operations corresponding to blocks 1002 - 1010.
  • the inlet valve checking routine 285 does not provide for conditions in which the circulation pump 130 and the drain pump 160 are activated concurrently, and therefore it can be implemented both in the case in which the circulation pump 130 and the drain pump 160 are driven by respective different and independent motor systems (z.e., the motor systems 165 and 166), and in the case in which a single motor system is provided, configured to selectively drive the circulation pump 130 or the drain pump 160.
  • Figure 10B illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the inlet valve checking routine 285 is being carried out according to another embodiment of the present invention, that can be implemented only in case the the circulation pump 130 and the drain pump 160 are driven by respective different and independent motor systems (z.e., the motor systems 165 and 166), and therefore they can be operated concurrently and independently.
  • the operations of the inlet valve checking routine 285 according to the embodiment of the invention illustrated in Figure 10B that are equal to the ones of the inlet valve checking routine 285 according to the embodiment of the invention illustrated in Figure 10A will be identified with the same references, and their description will be omitted for the sake of conciseness.
  • the inlet valve checking routine 285 according to the embodiment of the invention illustrated in Figure 10B differs from the inlet valve checking routine 285 according to the embodiment of the invention illustrated in Figure 10A in that, after that no starvation state of the circulation pump 130 is determined while the circulation pump 130 is operating at the second target flow rate TFR2 (block 1016), the control unit 105 carries out a drain to speed routine 250 (block 1030) for carry out a partial drain of washing fluid from the washing tub 110 based on the first target speed TSC1.
  • control unit 105 provides for causing the drain pump 160 to switch from the deactivated condition to the activated condition and then for causing the drain pump 160 to switch from the activated condition to the deactivated condition when a starvation state of the circulation pump 130 is determined or when the following conditions are both true: a saturated state of the circulation pump 130 is determined, and the current speed SC of the circulation pump 130 is lower than the the first target speed TSC1.
  • control unit 105 measures then a time IVT spent by the drain to speed routine 250 for draining an amount of washing fluid sufficient to fulfill both the two conditions above (block 1040).
  • the control unit 105 determines if the inlet valve 120 is affected by leakages when in the closed condition based on the measured time IVT (block 1050). According to an embodiment of the present invention, if the measured time IVT is higher than a threshold IVT IT it means that an additional amount of washing fluid entered in the tub 110 through the inlet valve 120 even after that the inlet valve 120 switched to the closed condition (the increased amount of washing fluid causing an increased duration of the drain operation), and therefore the control unit 105 determines that the inlet valve 120 is affected by leakages when in the closed condition.
  • control unit is configured to generate a proper warning (block 1060), for example through an acoustic message, a visual message on a display of the dishwasher, or a warning message sent to a smartphone of an user of the dishwasher 100
  • At least the operations corresponding to blocks 1002 - 1010 can be reiterated at least once before carrying out the drain to speed routine 250 at block 1030.
  • control unit 105 is configured to carry out the operations corresponding to blocks 1030 and 1040 after each reiteration of the operations corresponding to blocks 1002 - 1010.

Abstract

A washing appliance (100) is provided. The washing appliance comprises: a tub (110) configured to house items to be washed; an inlet valve (120) configured to be operated in an open condition for causing washing fluid to be loaded into the tub (110) and in a closed condition for preventing washing fluid to be fed to the appliance (100); a circulation pump (130) configured to circulate the washing fluid in the tub (110) during a washing cycle at a corresponding flow rate; a control unit (105) configured to determine an operative state of the circulation pump (130) between a saturation state indicative that sufficient washing fluid is present in the tub (110) to prevent air from being drawn out by the circulation pump (130), and a starvation state indicative that insufficient washing fluid is present in the tub (110) to prevent air from being drawn out by the circulation pump (130). The control unit (105) is further configured to carry out the following operations a) - e): a) cause the inlet valve (120) to switch from the closed condition to the open condition; b) load washing fluid into the tub (110) through the inlet valve (120) while the circulation pump (130) operates to reach a first target flow rate; c) cause the inlet valve (120) to switch from the open condition to the closed condition when a saturation state is determined and the circulation pump (130) is operating at the first target flow rate; d) after the inlet valve (120) switched from the open condition to the closed condition, cause the circulation pump (130) to operate at a second target flow rate higher than said first target flow rate; e) if a starvation state of the circulation pump (130) is determined while the circulation pump (130) is operating at said second target flow rate, determine that the inlet valve (120) is not affected by leakages when in the closed condition.

Description

TITLE: WASHING APPLIANCE WITH IMPROVED DETERMINATION OF INLET VALVE FAULT CONDITIONS
DESCRIPTION
Field of the invention
The solutions according to embodiments of the present invention relate to the field of washing appliances. More particularly, the embodiments of the present invention relates to a dishwasher.
Background of the invention
A dishwasher is a washing appliance configured to wash items such as dishes, cutlery, drinking glasses.
A conventional dishwasher comprises a tub configured to house the items to be washed, and a sump in fluid communication with a bottom portion of the tub. The sump is configured to collect a washing fluid reaching the tub and detergent discharged from a detergent compartment.
A conventional dishwasher further comprises a circulation pump in fluid communication with the sump (and, hence, with the tub), and configured to circulate the washing fluid in the tub. Particularly, when the circulation pump is rotated in a predefined direction, the washing fluid leaves the sump and re-enters the tub by means of proper spray devices.
A conventional dishwasher further comprises an inlet valve operable to selectively cause new washing fluid (e.g., fresh water provided by a water inlet) be loaded into the tub.
A conventional dishwasher further comprises a drain pump configured to selectively cause washing fluid in the sump to be drained from the dishwasher, for example through a corresponding drain outlet.
These components of a conventional dishwasher are properly driven based on phases of an, e.g., user-selected, washing cycle, being carried out by the dishwasher.
Reliably determining (e.g., an indication of) the actual level of washing fluid inside the tub is of the upmost importance to ensure correct operation of the dishwasher when the abovementioned components of a conventional dishwasher are being driven.
For this purpose, conventional dishwashers are provided with a dedicated sensor configured to determine the level of washing fluid in the tub, such as for example a pressure sensor.
Summary of the Invention
Applicant has found that the known solutions implemented in conventional dishwasher providing for exploiting a dedicated sensor configured to determine the level of washing fluid in the tub are not satisfactory, being affected by drawbacks.
Installing a dedicated sensor is indeed costly, not only because of the cost of the sensor itself, but also because the sensor need to be properly installed in the dishwasher, such as at the sump thereof.
Moreover, in order to properly operate, a fluid level sensor need to be suitably supplied with electric power, and be capable of exchanging data with a control unit of the dishwasher. For these reasons, a sensor of this kind requires the installation of proper wirings.
Furthermore, since the inside of a dishwasher is a harsh environment, in which hot water, bubbles, and soil particles are present, a fluid level sensor is subjected to serious wear during the operation of the dishwasher. Therefore, in order to preserve the correct operation of the fluid level sensor, the latter should be subjected to inspection and maintenance operations with a not negligible frequency.
In view of the above, Applicant has devised a dishwasher capable of reliably operating without requiring the presence of a dedicated fluid level sensor.
An aspect of the present invention relates to a washing appliance.
The washing appliance comprises a tub configured to house items to be washed.
The washing appliance comprises an inlet valve configured to be operated in an open condition for causing washing fluid to be loaded into the tub and in a closed condition for preventing washing fluid to be fed to the appliance.
The washing appliance comprises a circulation pump configured to circulate the washing fluid in the tub during a washing cycle at a corresponding flow rate.
The washing appliance comprises a control unit configured to determine an operative state of the circulation pump between a saturation state indicative that sufficient washing fluid is present in the tub to prevent air from being drawn out by the circulation pump, and a starvation state indicative that insufficient washing fluid is present in the tub to prevent air from being drawn out by the circulation pump.
The control unit is further configured to carry out the following operations a) - e): a) cause the inlet valve to switch from the closed condition to the open condition; b) load washing fluid into the tub through the inlet valve while the circulation pump operates to reach a first target flow rate; c) cause the inlet valve to switch from the open condition to the closed condition when a saturation state is determined and the circulation pump is operating at the first target flow rate; d) after the inlet valve switched from the open condition to the closed condition, cause the circulation pump to operate at a second target flow rate higher than said first target flow rate; e) if a starvation state of the circulation pump is determined while the circulation pump is operating at said second target flow rate, determine that the inlet valve is not affected by leakages when in the closed condition.
By exploiting the determination of the operative state of the circulation pump (saturation state or starvation state) when the circulation pump is operating at two different target flow rates, it is advantageously possible to verify a correct operation of the inlet valve without requiring the installation of a dedicated pressure sensor for the determination of the level of washing fluid inside the tub.
Applicant has verified that using the determined operative state of the circulation pump for assessing a correct operation of the inlet valve is more efficient than assessing it based on the output of a fluid level sensor, and is more precise, especially in case of modern dishwashers having a sump of reduced size for environmental purposes.
According to an embodiment of the present invention, the control unit is configured to determine that the inlet valve is affected by leakages when in the closed condition if no starvation state of the circulation pump is determined while the circulation pump is operating at said second target flow rate.
In this way, it is advantageously possible to determine potential fault conditions of the inlet valve (causing undesired leakages into the tub when the inlet valve is in the closed condition) without requiring the installation of a dedicated pressure sensor for the determination of the level of washing fluid inside the tub.
According to an embodiment of the present invention, the control unit is configured to generate a warning if the inlet valve is determined to be affected by leakages when in the closed condition.
In this way, a user of the washing appliance can be advantageously informed about fault conditions of the inlet valve.
According to an embodiment of the present invention, the control unit is configured to carry out said operation c) by:
- causing the inlet valve to switch to the closed condition when the two following conditions cl) and c2) are both true: cl) a saturated state of the circulation pump is determined; c2) a current speed of the circulation pump is substantially equal to a circulation pump target speed.
According to an embodiment of the present invention, the control unit is configured to, after operation a) and before operation c): bl) cause the inlet valve to switch to the closed condition, b2) cause the inlet valve to switch back to the open condition, at least once.
According to an embodiment of the present invention, the control unit is configured to:
- carry out operation bl) if a saturation state of the circulation pump is determined while the current speed of the circulation pump is lower than the circulation pump target speed;
- carry out operation b2) if a starvation state of the circulation pump is determined while the current speed of the circulation pump is lower than the circulation pump target speed.
In this way, it is advantageously guaranteed that an amount of water is loaded in the tub that is potentially sufficient for allowing a correct operation of the circulation pump at a speed substantially equal to a circulation pump target speed.
According to an embodiment of the present invention, said first target flow rate corresponds to a first circulation pump target speed.
According to an embodiment of the present invention, the washing appliance further comprises a plurality of spray devices each one selectively connectable to the circulation pump through a flow control device for receiving washing fluid from the circulation pump and for accordingly spray received washing fluid into the tub.
According to an embodiment of the present invention, said first target flow rate corresponds to:
- said first circulation pump target speed, and
- a first spray device condition in which the control unit controls the flow control device to connect a first set of spray devices to the circulation pump.
According to an embodiment of the present invention, said second target flow rate corresponds to a second circulation pump target speed higher than said first circulation pump target speed.
According to an embodiment of the present invention, said second target flow rate corresponds to:
- said second circulation pump target speed; and
- said first spray device condition.
In this way, the operations for assessing the condition of the inlet valve can be advantageously carried out by acting on the speed of the circulation pump.
According to an embodiment of the present invention, the washing appliance further comprises a drain pump configured to be operated in an activated condition for causing washing fluid in the tub to be drained from the washing appliance and in a deactivated condition for preventing washing fluid in the tub to be drained from the washing appliance.
According to an embodiment of the present invention, the control unit is configured to carry out the following operations f) - g) if no starvation state of the circulation pump is determined while the circulation pump is operating at said second target flow rate: f) cause the drain pump to switch from the deactivated condition to the activated condition; g) control the drain pump by causing the drain pump to switch from the activated condition to the deactivated condition when a starvation state of the circulation pump is determined or when the following conditions c3) and c4) are both true: c3) a saturated state of the circulation pump is determined, and c4) said current speed of the circulation pump is lower than said first circulation pump target speed.
In this way, if no starvation state of the circulation pump is determined while the circulation pump is operating at said second target flow rate, before determining a fault condition of the inlet valve, a partial drain of washing fluid from the tub is carried out based on the first circulation pump target speed.
According to an embodiment of the present invention, the control unit is further configured to carry out the following operations h) and i) after operation g): h) measure a time spent between the switch of the drain pump from the deactivated condition to the activated condition at operation f) and the switch of the drain pump from the activated condition to the deactivated condition at operation g); i) determine whether or not the inlet valve is affected by leakages when in the closed condition based on said measured time.
A reliable determination of a fault condition of the inlet valve can be thus obtained, which is based on a measurement of the time required to carry out a partial drain of washing fluid from the tub.
According to an embodiment of the present invention, the control unit is configured to reiterate at least once the operations a) - d) before carry out operations the operations f) - i).
According to an embodiment of the present invention, the control unit is configured to reiterate at least once the sequence of operations comprising the operations a) - d) followed by the operations f) - i).
In this way, a condition of the inlet valve can be determined with a further improved reliability.
According to an embodiment of the present invention, the washing appliance further comprises a drain pump configured to be operated in an activated condition for causing washing fluid in the tub to be drained from the washing appliance and in a deactivated condition for preventing washing fluid in the tub to be drained from the washing appliance.
According to an embodiment of the present invention, the control unit is further configured to carry out the following drain operation sequence if the inlet valve is determined to be affected by leakages when in the closed condition:
- cause the circulation pump to stop;
- control the drain pump by causing the drain pump to switch from the deactivated condition to the activated condition;
- control the drain pump by causing the drain pump to switch from the activated condition to the deactivated condition after a time interval.
In this way, washing fluid is advantageously drained from the tub in case the inlet valve has been determined to be affected by leakages, thus avoiding (or at least reducing) occurrences of flooding.
According to an embodiment of the present invention, the control unit is configured to reiterate at least once the operations a) - d) after said time interval is expired.
According to an embodiment of the present invention, the control unit is configured to carry out said drain operation sequence after each iteration of operation d).
In this way, a condition of the inlet valve can be determined with a further improved reliability.
According to an embodiment of the present invention, the washing appliance further comprises a plurality of spray devices each one selectively connectable to the circulation pump through a flow control device for receiving washing fluid from the circulation pump and for accordingly spray received washing fluid into the tub.
According to an embodiment of the present invention, the control unit is configured to control a current flow rate of the circulation pump by controlling the flow control device to a spray device condition in which a corresponding set of spray devices of said plurality of spray devices is connected to the circulation pump.
According to an embodiment of the present invention, said first target flow rate corresponds to a first spray device condition in which the control unit controls the flow control device to connect a first set of spray devices to the circulation pump.
According to an embodiment of the present invention, said second target flow rate corresponds to a second spray device condition in which the control unit controls the flow control device to connect a second set of spray devices different from said first set to the circulation pump.
In this way, the operations for assessing the condition of the inlet valve can be advantageously carried out without having to control the speed of the circulation pump.
According to an embodiment of the present invention, both the first and second target flow rates correspond to a substantially same speed of the circulation pump.
According to an embodiment of the present invention, the washing appliance is a dishwasher comprising at least one basket provided in the tub for accommodating the items to be washed.
Another aspect of the present invention relates to a washing appliance.
The washing appliance comprises a tub configured to house items to be washed.
The washing appliance further comprises an inlet valve operable to be selectively switched between an open condition for causing washing fluid to be loaded into the tub and a closed condition for preventing washing fluid be fed to the appliance. The washing appliance further comprises a sump in fluid communication with the tub for collecting washing fluid from the tub.
The washing appliance further comprises a circulation pump in fluid communication with the sump and configured to circulate the washing fluid in the tub during a washing cycle when the circulation pump is controlled to rotate in a first direction.
The washing appliance comprises a control unit configured to control the load of washing fluid into the tub by carrying out the following sequence of operations:
- control the circulation pump to rotate in a second direction opposite to the first direction at a first speed;
- cause the inlet valve to switch to the open condition;
- determine the presence of washing fluid inside the sump based on a comparison between an electric parameter of the circulation pump during a first time period before the inlet valve switched to the open condition and said electric parameter of the circulation pump during a second time period after the inlet valve switched to the open condition.
By exploiting the way said electric parameter of the circulation pump evolves during said first and second time periods, it is advantageously possible to efficiently determine if washing fluid has been correctly filled in the sump without requiring the presence of a pressure sensor for the determination of the current level of washing fluid inside the tub.
Applicant has verified that using said electric parameter of the circulation pump is more efficient than exploiting the output of a fluid level sensor, and is more precise, especially in case of modern dishwashers having a sump of reduced size for environmental purposes.
According to an embodiment of the present invention, the control unit is configured to calculate an average of said electric parameter of the circulation pump during the first time period, and determine the presence of washing fluid inside the sump based on a comparison between said average and said electric parameter of the circulation pump during the second time period. The average of the electric parameter has been observed to be a very reliable reference point for the determination of a filled condition of the sump.
According to an embodiment of the present invention, the control unit is configured to determine the presence of washing fluid inside the sump if the electric parameter of the circulation pump during the second time period is higher than said average by a first threshold.
In this way, false determinations of a filled condition of the sump are advantageously prevented, or at least reduced.
According to an embodiment of the present invention, the control unit is configured so that, if the condition j) is true: j) the electric parameter of the circulation pump during the second time period is not higher than said average by said first threshold, the control unit controls the circulation pump to rotate in said second direction at a second speed having an absolute value higher than an absolute value of said first speed, and determines that washing fluid was already present inside the sump before the inlet valve switched to the open condition based on a comparison between said average and the electric parameter of the circulation pump during a third time period after the second time period.
In this way, incorrect results are advantageously avoided in case washing fluid was already present inside the sump before the inlet valve switched to the open condition.
According to an embodiment of the present invention, the control unit is configured to determine that washing fluid was already present inside the sump before the inlet valve switched to the open condition if, in addition to have the condition a) that is true, the electric parameter of the circulation pump during the third time period is higher than said average by a second threshold higher than said first threshold.
In this way, false determinations of a filled condition of the sump are advantageously prevented, or at least reduced.
According to an embodiment of the present invention, the washing appliance further comprises a water softening system configured to reduce hardness of water used for generating said washing fluid.
According to an embodiment of the present invention, the washing appliance further comprises a drain pump configured to be activated for causing washing fluid in the sump to be drained from the washing appliance.
According to an embodiment of the present invention, the control unit is configured to carry out the following operations:
- control the circulation pump to rotate in said second direction at said second speed, and
- determine that washing fluid was already present inside the sump before the inlet valve switched to the open condition based on a comparison between said average and the electric parameter of the circulation pump during said third time period, if, in addition to have the condition j) that is true, at least one of the following two conditions k) and 1) is true: k) said water softening system has not been subjected to a regeneration procedure; l) said drain pump has been activated after that said water softening system has been subjected to a regeneration procedure.
In this way, it is advantageously avoided that brine comprising salt generated during a previous regeneration procedure is sprayed in the tub, soiling the latter.
According to an embodiment of the present invention, the control unit is further configured to cause the inlet valve to switch to the closed condition if the control unit has determined the presence of washing fluid inside the sump.
In this way, it is avoided to fill an excessive amount of washing fluid into the tub.
According to an embodiment of the present invention, the control unit is further configured to stop the circulation pump if the control unit has determined the presence of washing fluid inside the sump.
According to an embodiment of the present invention, said electric parameter of the circulation pump comprises:
- an electric current drawn by the circulation pump; - a voltage developed across the circulation pump;
- an electric power consumed by the circulation pump.
Advantageously, these electric parameters of the circulation pump can be measured in a reliable way.
According to an embodiment of the present invention, the washing appliance is a dishwasher comprising at least one basket provided in the tub for accommodating the items to be washed.
According to an embodiment of the present invention, the washing appliance is a dishwasher comprising a set of spray devices for receiving washing fluid from the circulation pump and for accordingly spray received washing fluid into the tub.
Brief description of the annexed drawings
These and other features and advantages of the present invention will be made apparent by the following description of some exemplary and non limitative embodiments thereof; for its better intelligibility, the following description should be read making reference to the attached drawings, wherein:
Figure 1 schematically illustrates a dishwasher in which concepts according to embodiments of the present invention can be applied;
Figure 2 illustrates in terms of functional blocks some of the routines that can be carried out by a control unit of the dishwasher of Figure 1 for controlling the operations of said dishwasher according to an embodiment of the present invention;
Figure 3A shows an exemplary condition of a sump of the dishwasher of Figure 1 in which a circulation pump of the dishwasher is in a saturation state;
Figure 3B shows an exemplary condition of a sump of the dishwasher of Figure 1 in which a circulation pump of the dishwasher is in a starvation state;
Figure 4A illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a controlled circulation routine is being carried out according to an embodiment of the present invention; Figure 4B is an exemplary time diagram showing how a speed of the circulation pump of the dishwasher of Figure 1 varies over time under the control of the control unit when the latter is carrying out the controlled circulation routine of Figure 4A according to an embodiment of the present invention;
Figure 5 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a fill to speed routine is being carried out according to an embodiment of the present invention;
Figure 6 is a schematic functional block showing an interaction between the controlled circulation routine of Figure 4A and the fill to speed routine of Figure 5 according to an embodiment of the present invention;
Figure 7 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a drain to speed routine is being carried out according to an embodiment of the present invention;
Figure 8 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a drain to empty routine is being carried out according to an embodiment of the present invention;
Figure 9 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when a fill to speed not empty routine is being carried out according to an embodiment of the present invention;
Figure 10A illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when an inlet valve checking routine is being carried out according to an embodiment of the present invention;
Figure 10B illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit of the dishwasher of Figure 1 when an inlet valve checking routine is being carried out according to another embodiment of the present invention. Detailed description of preferred embodiments of the invention
With reference to the drawings, Figure 1 schematically illustrates a simplified (not-in-scale) cross-sectional side view of a washing appliance 100 in which concepts according to the embodiments of the present invention can be applied. According to the embodiment of the invention illustrated in Figure 1, the washing appliance 100 is a dishwasher.
The dishwasher 100 comprises a number of well known hydraulic, electronic, electric and electromechanical components - however, for the sake of description ease and conciseness, only those being relevant for understanding the invention will be introduced and discussed in the following. The operation of these (not illustrated) electronic, electric and electromechanical components of the dishwasher 100 is controlled by one or more control units (only one illustrated in Figure 1 and identified with reference 105).
According to an embodiment of the present invention, the dishwasher 100 comprises a tub 110 configured to house items to be washed, such as dishes, cutlery, drinking glasses.
According to an embodiment of the present invention one or more baskets are provided in the tub 110 for accommodating the items to be washed. In the exemplary embodiment of the invention illustrated in Figure 1, the tub 110 is provided with a first, upper, basket 112, a second, middle, basket 114 and a third, lower, basket 116. For example, the first basket 112 may be configured to accommodate cutlery, and the second and third baskets 114, 116 may be configured to accommodate other kinds of items to be washed, such as plates and drinking glasses.
According to an embodiment of the present invention, a door (not shown in the figure) is hingedly mounted to a front portion of the dishwasher 100 to provide selective access to the tub 110, and accordingly to the baskets 112, 114, 116.
According to an embodiment of the present invention, detergent in the form of tablets, liquid, or powder is stored in a corresponding detergent compartment located at an inside portion of the door (not shown) of the dishwasher 100. According to an embodiment of the present invention, said stored detergent is controllably discharged, under the control of the control unit 105, into the tub 110 according to user-selected washing cycle being carried out by the dishwasher 100 and/or by a phase of said user- selected washing cycle being carried out by the dishwasher 100.
According to an embodiment of the present invention, the dishwasher 100 comprises an inlet valve 120 operable by the control unit 105 to be selectively switched between an open condition for causing washing fluid (e.g., fresh water provided by a water inlet 122) to be loaded into the tub 110 and a closed condition for preventing washing fluid be fed to the dishwasher 100.
According to an embodiment of the present invention, the dishwasher 100 comprises a sump, globally identified in Figure 1 with reference 124, in fluid communication with a bottom portion of the tub 110, so that washing fluid reaching the tub 110 - such as fresh water loaded by the inlet valve 120 - is collected in said sump 124. Fresh water collected in the sump 124 is also mixed therein with the detergent discharged from the detergent compartment, so that the resulting washing fluid - also referred to as process water - turns into a mixture of water and detergent.
According to an embodiment of the present invention, the dishwasher 100 further comprises a circulation pump 130 in fluid communication with the sump 124 - and therefore with the tub 110 - and configured to circulate the washing fluid in the tub 110 during a user-selected washing cycle being carried out by the dishwasher 100 and/or by a phase of said user-selected washing cycle being carried out by the dishwasher 100. According to an embodiment of the present invention, the circulation pump 130 is configured to circulate the washing fluid in the tub 110 when the circulation pump 130 is controlled by the control unit 105 to rotate in a first, forward, direction.
According to an embodiment of the present invention, when the circulation pump 130 is controlled to rotate in the forward direction, washing fluid leaves the sump 124 and re-enter in the tub 110 from above. Particularly, according to an embodiment of the present invention, the washing fluid taken from the sump 124 is pumped by the circulation pump 130 through one or more conducts and sprayed back into the tub 110 by spray devices 132, 134, 136 each one associated with a respective basket 112, 114, 116. According to an embodiment of the present invention, each spray device 132, 134, 136 comprises a respective wash arm provided with nozzles for causing washing fluid being sprayed onto the items to be washed housed in the respective basket 112, 114, 116.
According to an embodiment of the present invention, the dishwasher 100 advantageously comprises a flow control device 140 configured to receive the washing fluid pumped by the circulation pump 130 when the latter is controlled to rotate in the forward direction, and to connect - under the control of the control unit 105 - one or more selected spray device(s) 132, 134, 136 to the circulation pump 130 in order to provide the washing fluid received by the circulation pump 130 to said selected spray device(s) 132, 134, 136. In this way, the washing fluid pumped by the circulation pump 130 may be selectively recirculated in the washing tub 110 through one or more selected spray device(s) 132, 134, 136.
According to an embodiment of the present invention, a filter 150 is advantageously provided at the sump 124 for filtering soil from the washing fluid before the latter is recirculated into the washing tub 110 by the circulation pump 130 through the spray device(s) 132, 134, 136.
According to an embodiment of the present invention, the dishwasher 100 further comprises a drain pump 160 configured to be operated by the control unit 105 in an activated condition for causing washing fluid in the sump 124 to be drained from the dishwasher 100, e.g., through a corresponding drain outlet 162, and in a deactivated condition for preventing washing fluid in the sump 124 to be drained from the dishwasher 100.
According to the exemplary embodiment of the present invention illustrated in Figure 1, the circulation pump 130 is driven by a corresponding motor system 165 (for example comprising a respective electric motor driven by a respective motor driving unit comprising a respective inverter and a TRIAC) controlled by the control unit 105.
Similarly, according to the exemplary embodiment of the present invention illustrated in Figure 1, the drain pump 160 is driven by a corresponding motor system 166 (for example comprising a respective electric motor driven by a respective motor driving unit comprising a respective inverter and a TRIAC) controlled by the control unit 105.
In this way, the circulation pump 130 and the drain pump 160 may be controlled to operate concurrently and independently.
However, the concepts of the present invention can be applied to cases in which a single motor system is provided, configured to selectively drive the circulation pump 130 or the drain pump 160. In this latter case, the circulation pump 130 and the drain pump 160 cannot be controlled to operate concurrently. For example, the electric motors of the circulation pump 130 and of the drain pump 160 may be driven by a same inverter. In this case, a single motor system may be provided comprising the electric motors of the two pumps, the respective TRIACs, and a single inverter. Said single inverter may be selectively coupled (e.g., by means of respective switches) to the TRIAC controlling the motor of the circulation pump 130 or to the TRIAC controlling the motor of the drain pump 160. According to an embodiment of the present invention, the dishwasher 100 further comprises at least one pump sensor unit 190 configured to measure an electromechanical parameter of the circulation pump 130, such as an electric current drawn by the circulation pump 130, a voltage across the circulation pump 130, the power consumption of the circulation pump 130 and/or a torque of the circulation pump 130, and provide said measure to the control unit 105.
According to an embodiment of the present invention, the dishwasher 100 further comprises a water softening system 195 (for example connected between the water inlet 122 and the inlet valve 120) configured to reduce hardness of water fed to the appliance through the water inlet 122 and used for generating the washing fluid. Without having to introduce details well known to those skilled in the art, the water softening system 195 comprises a container containing a water softening agent (e.g., a ion-exchange resin) capable of reducing hardness of water by promoting exchange of the minerals dissolved in water causing hardness (e.g., calcium and magnesium) for a soft mineral that does not build up on surfaces, such as sodium. After several uses, the water softening agent gets exhausted, which strongly reduces water softening performance. For this reason, the water softening system 195 comprises a (refillable) container for storing a regenerating agent, usually salt (e.g., Sodium chloride salt), to be used for regenerating the exhausted softening agent during a water softening agent regeneration procedure.
According to an embodiment of the present invention, the control unit 105 is configured to manage the operation of the dishwasher 100 by carrying out proper software/firmware routines installed/stored in one or more memory units comprised in or associated to the control unit 105.
Figure 2 illustrates in terms of functional blocks some of the routines that can be carried out by the control unit 105 for controlling the operations of the dishwasher according to an embodiment of the present invention.
As will be described in details in the following, at least some of the routines may be carried out by the control unit 105 concurrently with and/or in alternative to other routines. Moreover, at least some of the routines may interact with other routines, with the operation of a routine that may influence the operation of one or more other different routines.
As will be described in the following of the description, at least some of the routines are advantageously configured to allow the control unit 105 to efficiently control the operation of the dishwasher 100 without the need that the dishwasher 100 is equipped with a pressure sensor for the determination of the level of washing fluid inside the tub 110. In this way, a correct and reliable operation of the dishwasher 100 can be guaranteed even if the dishwasher is lacking of a pressure sensor for the determination of the level of washing fluid inside the tub 110.
According to an embodiment of the present invention, a routine that can be carried out by the control unit 105, hereinafter also referred to as “washing cycle routine” and identified in Figure 2 with reference 210, provide for controlling the hydraulic, electronic, electric and electromechanical components of the dishwasher 100 for performing user-selected washing cycles. For example, based on a phase of the washing cycle currently being performed by the dishwasher 100, the washing cycle routine 310 may provide for controlling the discharge of detergent into the tub 110, set a target speed TS for the recirculation pump 130, selects the activation of one or more spray device(s) 132, 134, 136, set the temperature of the washing fluid, and so on.
According to an embodiment of the present invention, another routine that can be carried out by the control unit 105, hereinafter also referred to as “circulation pump operative state routine” and identified in Figure 2 with reference 220 provides for allowing the control unit 105 to determine an operative state of the circulation pump 130 between:
- a so-called “saturation state” indicative that sufficient washing fluid is present in the tub 110 to prevent air from being drawn out by the circulation pump 130 during its operation, and
- a so-called “starvation state” indicative that insufficient washing fluid is present in the tub 110 to prevent air from being drawn out by the circulation pump 130 during its operation.
In other words, a saturation state is determined when the amount of washing fluid in the tub is sufficient or high enough to prevent air from being drawn out by the circulation pump 130, and a starvation state is determined when the amount of washing fluid in the tub is insufficient or not sufficient or not high enough to prevent air from being drawn out by the circulation pump 130.
Without entering into excessive details, according to an embodiment of the present invention, through the circulation pump operative state routine 220, the control unit 105 is configured to determine the operative state of the circulation pump 130 between the saturation state and the starvation state based on at least one electromechanical parameter of the circulation pump 130 sensed by the pump sensor unit 190, such as for example at least one among:
- an electric current drawn by the circulation pump 130 during its operation;
- a voltage developed across the circulation pump 130 during its operation;
- a power consumption of the circulation pump 130 during its operation;
- a torque of the circulation pump 130 during its operation.
Indeed, the behavior of these electromechanical parameters of the circulation pump 130 is influenced by the operative state (saturation or starvation) of the circulation pump 130. Having the circulation pump that is operating at a certain speed SC, a starvation state is determined when the current value of the electric current drawn by the circulation pump 130 is subjected to a drop. Similar considerations apply by considering other electromechanical parameters of the circulation pump 130, such as the voltage, the power or the torque.
In the exemplary case illustrated in Figure 3A, the circulation pump 130 is in the saturation state, with an amount of washing fluid in the sump 124 that is sufficient to prevent air from being drawn out by the circulation pump 130. In the exemplary case illustrated in Figure 3B, the circulation pump 130 is in the starvation state, since it is sucking air during its operation because of an insufficient amount of washing fluid in the sump 124.
Returning back to Figure 2B, according to an embodiment of the present invention, another routine that can be carried out by the control unit 105, hereinafter also referred to as “controlled circulation routine” and identified in Figure 2 with reference 230, provides for efficiently controlling the current speed SC of the circulation pump 130 based on an indication of a target speed TS for the recirculation pump 130. The controlled circulation routine 230 will be described in greater detail in the following of the description.
According to an embodiment of the present invention, a further routine that can be carried out by the control unit 105, hereinafter also referred to as “fill to speed routine” and identified in Figure 2 with reference 240, provides for controlling the inlet valve 120 to load in the tub 110 amounts of washing fluid dosed in such a way to allow a correct operation of the dishwasher 100 when the latter is operating with the circulation pump 130 at a circulation pump speed SC based on said target speed TS. The fill to speed routine 240 will be described in greater detail in the following of the description.
According to an embodiment of the present invention, another routine that can be carried out by the control unit 105, hereinafter also referred to as “drain to speed routine” and identified in Figure 2 with reference 250, provides for controlling the drain pump 160 to drain out from the tub 110 (and from the dishwasher 100) amounts of washing fluid dosed in such a way to allow a correct operation of the dishwasher 100 when the latter is operating with the circulation pump 130 at a circulation pump speed SC based on said target speed TS. The drain to speed routine 250 will be described in greater detail in the following of the description.
According to an embodiment of the present invention, a further routine that can be carried out by the control unit 105, hereinafter also referred to as “drain to empty procedure” and identified in Figure 2 with reference 270, provides for controlling the drain pump 160 to drain out washing fluid so as to empty the tub 110 (and the sump 124). The drain to empty procedure 270 will be described in greater detail in the following of the description.
According to an embodiment of the present invention, another routine that can be carried out by the control unit 105, hereinafter also referred to as “fill to speed not empty”, and identified in Figure 2 with reference 280, provides for controlling the inlet valve 120 to cause a correct filling of washing fluid in the tub 110 starting from a condition in which the sump 124 is assumed to be empty.
According to an embodiment of the present invention, another routine that can be carried out by the control unit 105, hereinafter also referred to as “inlet valve checking procedure” and identified in Figure 2 with reference 285, provides for verifying the correct operation of the inlet valve 120, and particularly to determine if the inlet valve 120 is subjected to a fault causing undesired leakages when in the closed condition. The inlet valve checking procedure 285 will be described in greater detail in the following of the description.
As graphically illustrated in Figure 2, the routines 230, 240, 250 and 285 are configured to operate by taking into account the output produced by the routine 220, i.e., by taking into account the operative state of the circulation pump 130 (saturation state or starvation state).
In the following sections of the description, some of the routines that can be carried out by the control unit 105 according to embodiment of the present invention will be described in greater detail. Controlled circulation routine 230
In general, according to an embodiment of the present invention, the controlled circulation routine 230 provides for causing the speed SC of the circulation pump 130 to increase towards the target speed TS with a first speed increase rate Rl. If a starvation state of the circulation pump 130 is determined, and at the same time the inlet valve 120 is in the open condition (causing thus washing fluid being loaded into the tub 110) before the the speed SC of the circulation pump 130 reached the target speed TS, the speed SC of the circulation pump 130 is set to increase towards the target speed TS with a second speed increase rate R2 lower than the first speed increase rate Rl.
Figure 4A illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the controlled circulation routine 230 is being carried out according to an embodiment of the present invention.
According to an embodiment of the present invention, the control unit 105 sets a first increase rate Rl for the speed SC of the circulation pump 130 (block 405).
Then, according to an embodiment of the present invention, the controlled circulation routine 230 enters in a so-called “initial speed ramp state” in which the control unit 105 causes the speed SC of the circulation pump 130 to increase - from a starting value, e.g., equal to zero if the circulation pump 130 is stopped - towards the target speed TS with said first increase rate Rl (block 406). According to an embodiment of the present invention, the value of the target speed TS is set by the washing cycle procedure 210, depending on a user-selected washing cycle (and/or based on a phase thereof) being currently carried out by the dishwasher 100.
According to an embodiment of the present invention, said first increase rate Rl is higher than 70 RPM/s, such as for example equal to 80 RPM/s.
According to an embodiment of the present invention, if a starvation state of the circulation pump 130 is determined (by the circulation pump operative state routine 220) before the speed SC of the circulation pump 130 reached the target speed TS (block 408), the control unit 105 initializes a timer TC (block 410) and starts the timer TC to count a predetermined time period (e.g., 200 ms). Then, the controlled circulation routine 230 enters in a so-called “starving state” (block 412), in which the speed SC of the circulation pump 130 is caused to increase by the control unit 105 with the actually set increase rate while the circulation pump 130 is determined to be in the starvation state.
According to an embodiment of the present invention, if the timer TC elapses without having a saturation state of the circulation pump 130 be determined by the circulation pump operative state routine 220 (block 414), the control unit 105 checks if the inlet valve 120 is in the open condition or in the closed position (block 416). According to an embodiment of the present invention, the condition (open or closed) of the inlet valve 120 is set by the fill to speed routine 240.
According to an embodiment of the present invention, if the inlet valve 120 is in the closed position (exit branch N of block 416), meaning that no new washing fluid is being fed into the tub 110 from outside the dishwasher 100, the control unit 105 causes the increasing rate of the speed SC of the circulation pump 130 to be set to zero, and causes the speed SC of the circulation pump 130 to be decreased by a corresponding decreasing amount DSC (block 418).
According to an embodiment of the present invention, if the inlet valve 120 is in the open condition (exit branch Y of block 416), meaning that new washing fluid is being fed into the tub 110 from outside the dishwasher 100, the control unit 105 checks (block 420) if the highest value reached by the speed SC of the circulation pump 130 has been subjected to any increase for a corresponding time period (e.g., 45s). In case the highest value reached by the speed SC of the circulation pump 130 did not increase during said time period (exit branch N of block 420), the control unit 105 stops (block 422) the circulation pump 130 for a time interval, such as for 5s, for removing air from the circulation pump 130, and then the operations flow returns to block 405. In case the highest value reached by the speed SC of the circulation pump 130 did increase at least once during said time period (exit branch Y of block 420), the control unit 105 causes the speed SC of the circulation pump 130 to increase towards the target speed TS with a second increase rate R2 lower than the first increase rate R1 (block 430). According to an embodiment of the present invention, said decreasing amount DSC is equal to 100 RPM/s. According to an embodiment of the present invention, said second increase rate R2 is lower than 10 RPM/s, such as for example equal to 5 RPM/s.
Then, the control unit 105 reinitializes the timer TC and starts the timer TC to count a further time period (block 432), for example 4s.
At this point, the operations flow returns to block 412, where the previously described operations are reiterated, with the reinitialised timer TC and the new value of the speed SC and/or the new value for the increase rate of the speed SC.
According to an embodiment of the present invention, if a saturation state of the circulation pump 130 is determined by the circulation pump operative state routine 220 before the timer TC elapses (block 434), after a further time period is expired (e.g. , 2s), the controlled circulation routine 230 enters in a so-called “saturating state” (block 436), in which the speed SC of the circulation pump 130 is caused to increase by the control unit 105 with a third increase rate R3 lower than the first increase rate R1 and higher than the second increase rate R2 while the circulation pump 130 is determined to be in the saturation state. According to an embodiment of the present invention, the value of the third increase rate R3 depends on the condition (open/closed) of the inlet valve 120. According to an embodiment of the present invention, if the inlet valve is in the open condition, the third increase rate R3 is higher than 50 RPM/s, for example equal to 60 RPM/s, while if the inlet valve is in the closed condition, the third increase rate R3 is lower than 50 RPM/s, for example equal to 40 RPM/s.
Then, according to an embodiment of the present invention, when a starvation state of the circulation pump 130 is determined again by the circulation pump operative state routine 220 (block 438), the operations flow returns to block 410, wherein the control unit 105 reinitializes the timer TC and the controlled circulation routine 230 enters again in the starving state (block 412).
Returning back to block 406, according to an embodiment of the invention, if the speed SC of the circulation pump 130 reaches the target speed TS before a starvation state of the circulation pump 130 is determined by the circulation pump operative state routine 220 (block 440), the operations flow goes to clock 436, where the controlled circulation routine 230 enters in the saturating state.
When carrying out the controlled circulation routine 230 according to the embodiments of the invention illustrated in Figure 4A, the control unit 105 tries to cause the circulation pump 130 to operate at the target speed TS by increasing the speed SC of the circulation pump 130 starting from a starting value with a corresponding speed increase rate (blocks 405, 406). The target speed TS can be reached without causing the circulation pump 130 to enter in the starvation state (block 440). If the target speed TS cannot be reached without causing a starvation state of the circulation pump 130 (block 408), the control unit 105 controls the speed SC to reach the highest speed SC capable of maintaining the circulation pump 130 in the saturation state. This is done by slowly increasing the speed SC until a starvation state of the circulation pump 130 is detected, and then:
- if the inlet valve 120 is closed, by lowering the speed SC until a saturation state of the circulation pump 130 is restored,
- if the inlet valve 120 is open, by increasing the speed SC at a lower speed increase rate until a saturation state of the circulation pump 130 is restored.
Figure 4B is an exemplary time diagram showing how the speed SC of the circulation pump 130 varies over time under the control of the control unit 105 when the latter is carrying out the controlled circulation routine 230 according to an embodiment of the present invention.
In the example illustrated in Figure 4B, the circulation pump 130 is initially turned off, and therefore the speed SC is equal to zero. At time tc(l), the controlled circulation routine 230 is started, and the control unit 105 causes the circulation pump 130 to increase the speed SC of the circulation pump 130 with a corresponding first speed increase rate R1 (blocks 405, 406). At time tc(2), a starvation state of the circulation pump 130 is determined, before the speed SC of the circulation pump 130 reached the target speed TS (block 408). At this point, the control unit 105 initializes and starts the timer TC to count a predetermined time period (block 410). In the example considered, the timer TC expires at time tc(3) before a saturation state of the circulation pump 130 is determined (block 414). In the example considered, at time tc(3) the inlet valve 120 is in the open condition (exit branch Y of block 416), and therefore the control unit 105 verifies if the highest value reached by the speed SC of the circulation pump 130 has been subjected to any increase during a past time period from time tc(3) (block 420). Since in the considered example the speed SC of the circulation pump 130 was constantly increasing from time tc(l) to time tc(3), this condition is verified (exit branch Y of block 420), and therefore the control unit 105 varies the increase rate of the speed SC of the circulation pump 130 to a second speed increase rate R2 lower than the first speed increase rate R1 (block 430).
Thanks to the controlled circulation routine 230 according to the embodiments of the invention it is therefore possible to efficiently control the current speed SC of the circulation pump 130 to reach a value corresponding to a requested target speed TS without requiring the presence of a pressure sensor for the determination of the level of washing fluid currently inside the tub 110.
Fill to speed routine 240
In general, according to an embodiment of the present invention, the fill to speed routine 240 provides for causing the inlet valve 120 to be opened in order to fill washing fluid in the tub 110 when the speed SC of the circulation pump 130 is lower than or equal to the target speed TS if a starvation state of the circulation pump 130 is determined. The fill to speed routine 240 also provides for causing the inlet valve 120 to be closed if a saturation state of the circulation pump 130 is determined. According to an embodiment of the present invention, in order to reduce the number of times the inlet valve 120 switches between the open and closed conditions, the closure of the valve is delayed in case the speed SC of the circulation pump 130 is lower than the target speed TS by a sufficiently large amount.
Figure 5 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the fill to speed routine 240 is being carried out according to an embodiment of the present invention.
According to an embodiment of the present invention, the fill to speed routine 240 may switch between two different states, and namely a so-called “valve open state” (block 502) corresponding to an open condition of the inlet valve 120 for causing new washing fluid to be fed to the dishwasher 100 for being loaded in the tub 110 and a so-called “valve closed state” (block 504) corresponding to a closed condition of the inlet valve 120 for preventing new washing fluid to be fed to the dishwasher 100.
The initial state of the fill to speed routine 240 depends on the current state of the inlet valve 120.
Starting from the valve closed state (block 504), in which the inlet valve 120 is in the closed condition, according to an embodiment of the invention, if a starvation state of the circulation pump 130 is determined (block 505), when the speed SC of the circulation pump 130 is equal to or lower than the target speed TS (block 506), the control unit 105 causes the inlet valve 120 to switch to the open condition for causing new washing fluid to be fed in the tub 110 (block 507). Then, the fill to speed routine 240 switches to the valve open state (going to block 502).
According to an embodiment of the invention, if instead a saturation state of the circulation pump 130 is determined (block 508), when the speed SC of the circulation pump 130 is equal to or higher than the target speed TS (block 509), the fill to speed routine 240 terminates.
According to an embodiment of the present invention, when the fill to speed routine 240 is in the valve open state (block 502), and a starvation state of the circulation pump 130 is determined (block 510), when the speed SC of the circulation pump 130 is higher than the target speed TS (block 512), the control unit 105 causes the inlet valve 120 to switch to the closed condition for preventing new washing fluid be fed to the dishwasher 100 (block 514). Then the fill to speed routine 240 switches the valve closed state (going to block 504).
According to an embodiment of the present invention, when the fill to speed routine 240 is in the valve open state (block 502), and a saturation state of the circulation pump 130 is determined (block 516), when the speed SC of the circulation pump 130 is equal to or higher than the target speed TS (block 518), the control unit 105 causes the inlet valve 120 to switch to the closed condition for preventing new washing fluid be fed to the dishwasher 100 (block 514). Then, the fill to speed routine 240 switches to the valve closed state (going to block 504).
According to an embodiment of the present invention, when the fill to speed routine 240 is in the valve open state (block 502), and a saturation state of the circulation pump 130 is determined (block 516), when the speed SC of the circulation pump 130 is lower than the target speed TS (block 520), the control unit 105 checks (block 522) if the speed SC is however close to (e.g., only slightly lower than) the target speed TS, or if said speed SC is still far from (e.g., substantially lower than) the target speed TS.
According to an embodiment of the present invention, if the difference between the target speed TS and the speed SC of the circulation pump 130 is not higher than a speed threshold THC (exit branch N of block 522), the control unit 105 directly causes the inlet valve 120 to switch to the closed condition for preventing new washing fluid be fed to the dishwasher 100 (block 514). Then, the fill to speed routine 240 switches to the valve closed state (going to block 504).
According to an embodiment of the present invention, if the difference between the target speed TS and the speed SC of the circulation pump 130 is higher than a speed threshold THC (exit branch Y of block 522), the control unit 105 causes a delayed switching of the inlet valve 120 to the closed condition. According to an embodiment of the invention, the control unit 105 causes the inlet valve 120 to switch to the closed position only after a delay interval DIF is expired.
According to an embodiment of the present invention, said speed threshold THC is higher than 100 RPM and lower than 300 RPM, for example is equal to 200 RPM.
According to an embodiment of the present invention, the duration of the delay interval DIF depends on the difference AF between the target speed TS and the speed SC of the circulation pump 130.
According to an embodiment of the present invention, the control unit 105 set the delay interval DIF (block 524) to a value that is proportional to the difference AF between the target speed TS and the speed SC of the circulation pump 130. According to an embodiment of the present invention, the delay interval DIF is set to a maximum predetermined value MDIF if the difference AF is excessively large. For example, according to an embodiment of the present invention, the control unit 105 sets the delay interval DIF to the minimum value between:
- AF*PF, and
- MDIF, wherein PF is a proportionality parameter.
For example, MDIF may be set to 10000 ms and PF may be set to 20 ms.
According to an embodiment of the present invention, when the delay interval DIF is expired (block 526), the control unit 105 causes the inlet valve 120 to switch to the closed condition for preventing new washing fluid be fed to the dishwasher 100 (block 514). Then, the fill to speed routine 240 switches to the valve closed state (going to block 504).
By delaying the closure of the inlet valve 120 when the speed SC is still far from (e.g., substantially lower than) the target speed TS, an additional amount of washing fluid is fed into the tub 110, advantageously reducing the possibility that, once the inlet valve 120 is in the closed condition, the circulation pump 130 enters into the starvation state (with a consequent reopening of the inlet valve 120). In this way, undesired “bouncing” between the open and closed condition of the inlet valve 120 is advantageously reduced.
Thanks to the fill to speed routine 240 according to the embodiments of the invention, it is possible to efficiently control the inlet valve 120 to load in the tub 110 amounts of washing fluid dosed in such a way to allow a correct operation of the dishwasher 100 when the latter is operating with the circulation pump 130 at a circulation pump speed SC based on said target speed TS, without requiring the presence of a pressure sensor for the determination of the current level of washing fluid inside the tub 110.
According to an embodiment of the present invention, the controlled circulation routine 230 and the fill to speed routine 240 are two routines that can be expediently carried out by the control unit 105 concurrently, since each one of the two routines requires, among its inputs, something that can be output by the other routine. Particularly, in order to be correctly executed, the controlled circulation routine 230 requires to receive the indication of the target speed TS, an indication of the operative state PC (starvation state or saturation state) of the circulation pump 130, and an indication of the condition VC (open condition or closed condition) of the inlet valve 120. Moreover, in order to be correctly execute, the fill to speed routine 240 requires to receive the indication of the target speed TS, the indication of the operative state PC of the circulation pump 130, and an indication of the current speed SC of the circulation pump 130.
By making reference to the schematic functional block of Figure 6, since the speed SC of the circulation pump 130 is set by the controlled circulation routine 230 (based on TS, PC, VC), and the condition VC of the inlet valve is set by the fill to speed routine 240 (based on TS, PC, SC), according to an embodiment of the present invention, the controlled circulation routine 230 and the fill to speed routine 240 may be advantageously executed concurrently, using the indication of the condition VC of the inlet valve 120 set by the fill to speed routine 240 as an input for the controlled circulation routine 230, and using the indication of the speed SC of the circulation pump 130 set by the controlled circulation routine 230 as an input for the fill to speed routine 240.
According to an embodiment of the present invention, when the controlled circulation routine 230 and the fill to speed routine 240 are concurrently executed, each one of said routines may operate by using a respective different target speed TS.
According to an embodiment of the present invention, the control unit 105 may control the speed SC of the circulation pump 130 (by running the controlled circulation routine 230) based on: a first target speed TS1 ; the indication of the condition VC of the inlet valve 120; the indication of the operative state PC of the circulation pump 130.
According to an embodiment of the present invention, the control unit 105 may control the condition VC of the inlet valve 120 (by running the fill to speed routine 240) based on: a second target speed TS2; the indication of the speed SC of the circulation pump 130; the indication of the operative state PC of the circulation pump 130.
For example, if the first target speed TS1 is set to a value higher than the value of the second target speed TS2 (e.g., TS1 is set to 2000 RPM, and TS2 is set to 1800 RPM), as long as the current speed SC of the circulation pump 130 is equal to or lower than TS2, both the two routines are carried out by the control unit 105. When the speed SC of the circulation pump 130 is higher than TS2, the fill to speed routine 240 is prevented to cause the opening of the inlet valve 120.
Drain to speed routine 250
In general, according to an embodiment of the present invention, the drain to speed routine 250 provides for performing partial drains of washing fluid by causing the drain pump 160 to be activated to drain amounts of washing fluid out from the tub 110 (and from the dishwasher 100) when the speed SC of the circulation pump 130 is higher than or equal to the target speed TS if a saturation state of the circulation pump 130 is determined.
Figure 7 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the drain to speed routine 350 is being carried out according to an embodiment of the present invention.
According to an embodiment of the present invention, the drain to speed routine 250 may switch between two different states, and namely a so-called “drain off state” (block 702) corresponding to a deactivated condition of the drain pump 160 for preventing washing fluid in the tub 110 to be drained out from the dishwasher 100, and a so-called “drain on state” (block 704) corresponding to an activated condition of the drain pump 160 for causing washing fluid to be drained out from the tub 110.
Starting from the drain off state (block 702), in which the drain pump 160 is in the deactivated condition, according to an embodiment of the present invention, if a saturation state of the circulation pump 130 is determined (block 706), when the speed SC of the circulation pump 130 is equal to or higher than the target speed TS (block 708), the control unit 105 causes the drain pump 160 to switch to the activated condition (block 710) for causing washing fluid to be drained out from the tub 110. Then, the drain to speed routine 250 switches to the drain on state (going to block 704).
According to an embodiment of the present invention, when the drain to speed routine 250 is in the drain off state (block 702), with the drain pump 160 that is in the deactivated condition, if a starvation state of the circulation pump 130 is determined (block 712), when the speed SC of the circulation pump 130 is lower than the target speed TS (block 714), the drain to speed routine 250 terminates.
According to an embodiment of the present invention, when the drain to speed routine 250 is in the drain on state (block 704), with the drain pump 160 that is in the activated condition, if a starvation state of the circulation pump 130 is determined (block 715), the control unit 105 causes the drain pump 160 to switch to the deactivated condition (block 716) for preventing washing fluid to be drained out from the tub 110. Then, the drain to speed routine 250 switches to the drain off state (going to block 702).
According to an embodiment of the present invention, when the drain to speed routine 250 is in the drain on state (block 704), with the drain pump 160 that is in the activated condition, if a saturation state of the circulation pump 130 is determined (block 717), when the speed SC of the circulation pump 130 is lower than the target speed TS (block 718), the control unit 105 causes the drain pump 160 to switch to the deactivated condition (block 716) for preventing washing fluid to be drained out from the tub 110. Then, the drain to speed routine 250 switches to the drain off state (going to block 702).
Thanks to the drain to speed routine 250 according to the embodiments of the invention it is therefore possible to carry out partial drains of washing fluid by efficiently control the drain of amounts of washing fluid from the tub 110 (and from the dishwasher 100) dosed in such a way to allow a correct operation of the dishwasher 100 when the latter is operating with the circulation pump 130 at a circulation pump speed SC based on said target speed TS, without requiring the presence of a pressure sensor for the determination of the current level of washing fluid inside the tub 110. It is pointed out that since the drain to speed routine 250 according to the embodiments of the invention illustrated above requires that the circulation pump 130 and the drain pump 160 are driven concurrently, said routine can be implemented only in case the the circulation pump 130 and the drain pump 160 are driven by respective different and independent motor systems (/'.<?., the motor systems 165 and 166).
Drain to empty routine 270
In general, according to an embodiment of the present invention, the drain to empty routine 270 provides for activating the drain pump 160 for draining washing fluid from the tub 110 (and from the sump 124) until an empty condition of the sump 124 is detected in which the sump 124 substantially does not contain washing fluid. The empty condition of the sump 124 is detected by controlling the circulation pump 130 to rotate in a second, backward, direction (opposite to the first, forward direction normally employed for circulating the washing fluid in the tub 110, so that no circulation of washing fluid in the tub 110 occurs), collecting samples of an electromechanical parameter of the circulation pump 130 sensed by the pump sensor unit 190 during the rotation in the backward direction, and then by comparing said collected samples with a threshold ETH.
According to an embodiment of the present invention, said electromechanical parameter of the circulation pump 130 is an electric current drawn by the circulation pump 130, a voltage across the circulation pump 130, the power consumption of the circulation pump 130 and/or a torque of the circulation pump 130.
According to an embodiment of the present invention, the control unit 105 is configured to calculate an energy value EV indicative of an electric energy consumed by the circulation pump 130 during the rotation in the backward direction based on the collected samples, and then by comparing said calculated energy value EV with the threshold ETH. If the energy value EV is higher than the threshold ETH, it means that there is still an amount of washing fluid in the tub 110 such to cause the circulation pump 130 to consume a non negligible amount of energy in order to be able to rotate.
Figure 8 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the drain to empty routine 270 is being carried out according to an embodiment of the present invention.
According to an embodiment of the present invention, the control unit 105 sets to zero an energy counter EC indicative of a number of times in a row the energy value EV has been determined to be lower than the threshold ETH, and set a minimum energy threshold Emin to a very large value (block 802).
According to an embodiment of the present invention, the control unit 105 controls the drain pump 160 to switch to the activated condition for causing washing fluid in the sump 124 to be drained from the dishwasher 100, and controls the circulation pump 130 to rotate in the backward direction (block 804).
According to an embodiment of the present invention, the control unit 105 collects a set of samples of an electromechanical parameter of the circulation pump 130 sensed by the pump sensor unit 190, such as the electric current I drawn by the circulation pump 130 (similar considerations apply in case a different electromechanical parameter is used, such as the voltage, the power or the torque of the circulation pump 130) and accordingly calculates a corresponding energy value EV (block 806).
According to an embodiment of the present invention, the control unit 105 calculates the energy value EV by summing the samples of the collected set. However, similar considerations apply in case the energy value EV is calculated using the samples in a different way.
According to an embodiment of the present invention, the control unit 105 compares the calculated energy value EV with the threshold ETH (block 810).
According to an embodiment of the present invention, if the calculated energy value EV is higher than the threshold ETH (exit branch Y of block 810), it means that the washing tub 110, and therefore the sump 124, is still containing an amount of washing fluid such to cause the circulation pump 130 to consume a non negligible amount of energy in order to be able to rotate. In this case, according to an embodiment of the present invention, the control unit 105 reset the energy counter EC to zero (block 820), and set the minimum energy threshold Emin to the minimum between the current value of the minimum energy threshold Emin and the last calculated energy value EV (bock 822). Then, according to an embodiment of the present invention, the control unit 105 causes the recirculation pump 130 to be turned off (block 823), and, after a wating interval, such as 5s, to be turned on again for rotating in the backward direction (going back to block 804).
According to an embodiment of the present invention, if the calculated energy value EV is lower than the threshold ETH (exit branch N of block 810), the control unit 105 increases (e.g., by one) the energy counter EC (block 824), and then compares the just increased energy counter EC with an energy counter threshold ECTH (block 826). According to an embodiment of the present invention, the energy counter threshold ECTH is equal to 2. However, similar considerations apply in case the energy counter threshold ECTH has a different value.
According to an embodiment of the present invention, if the energy counter EC is lower than the energy counter threshold ECTH (exit branch N of block 826), the operations flow goes to block 822.
According to an embodiment of the present invention, if the energy counter EC is higher than the energy counter threshold ECTH (exit branch Y of block 826), it means that the energy value EV has been determined to be lower than the threshold ETH for a number of times in a row sufficient to avoid incorrect determinations of empty conditions of the sump 124 due to spurious variations of the speed SC of the circulation pump 130 independent from the actual level of the washing fluid inside the sump 124.
According to an embodiment of the present invention, if the energy counter EC is higher than the energy counter threshold ECTH, the control unit 105 carries out a stability check for determining if the current energy consumption of the circulation pump 130 is on a stable low value or not by comparing the last calculated energy value EV with the minimum energy threshold Emin (block 828).
According to an embodiment of the present invention, if the last calculated energy value EV plus an energy hysteresis value EH is lower than the energy counter threshold ECTH (exit branch N of block 828), it means that the current energy consumption of the circulation pump 130 is at a value that is not sufficiently low and stable to avoid incorrect determinations of empty conditions of the sump 124, and therefore the operations flow goes to block 822.
According to an embodiment of the present invention, if the last calculated energy value EV plus an energy hysteresis value EH is equal to or higher than the energy counter threshold ECTH (exit branch Y of block 828), it means that a sufficient amount of washing fluid has been drained out, and the control unit 105 determines an empty condition of the sump 124, and thus controls the drain pump 160 to switch to the deactivated condition (block 830).
Thanks to the drain to empty routine 270 according to the embodiments of the invention it is therefore possible to efficiently empty the sump 124 (and therefore the tub 110) and turning off the drain pump 160 when the empty condition of the sump 124 is determined, without requiring the presence of a pressure sensor for the determination of the current level of washing fluid inside the tub 110.
It is pointed out that since the drain to empty routine 270 according to the embodiments of the invention illustrated above requires that the circulation pump 130 and the drain pump 160 are driven concurrently, said routine can be implemented only in case the the circulation pump 130 and the drain pump 160 are driven by respective different and independent motor systems (z.e., the motor systems 165 and 166).
Fill to speed not empty routine 280
In general, according to an embodiment of the present invention, the fill to speed not empty routine 280 provides for controlling the circulation pump 130 to rotate in the backward direction. Then, the inlet valve 120 is caused to switch to the open condition for causing washing fluid be fed into the tub 110 (and therefore into the tub 124) while the circulation pump 130 is rotating backward. Presence of washing fluid inside the sump is determined based on a comparison between an electric parameter of the circulation pump 130 during a first time period TP1 (occurring before the opening of the inlet valve 120) and the electric parameter of the circulation pump 130 during a second time period TP2 (occurring after the opening of the inlet valve 120). A filled condition of the sump 124 is determined if inside the sump 124 there is an amount of washing fluid that is sufficient to cause a sufficiently large increase of the electric parameter of the circulation pump 130 from the first time period TP1 to the second time period TP2.
According to an embodiment of the present invention which will be described in detail in the following, said electric parameter of the circulation pump 130 is an electric current I drawn by the circulation pump 130. In this way, a comparison is made between an electric current I drawn by the circulation pump 130 during the first time period TP1 and an electric current I drawn by the circulation pump 130 during the second time period TP2. However, the concepts of the present invention can be applied to cases in which a different electric parameter of the circulation pump 130 is considered, such as a voltage developed across the circulation pump 130 or the power consumption of the circulation pump 130.
Figure 9 illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the fill to speed not empty routine 280 is being carried out according to an embodiment of the present invention.
According to an embodiment of the present invention, and starting from a condition in which the sump 124 is assumed to be empty, the control unit 105 controls the circulation pump 130 to rotate in the backward direction at a first reverse speed CS1 (block 902). For example, the first reverse speed CS1 may be set to -1000 RPM (the minus sign shows that the circulation pump 130 is rotating in the backward direction,
Figure imgf000039_0001
a direction opposite to the first, forward direction normally employed for circulating the washing fluid in the tub 110, so that no circulation of washing fluid in the tub 110 occurs).
According to an embodiment of the present invention, the control unit 105 waits until the electric current I drawn by the circulation pump 130 - sensed by the pump sensor unit 190 - reaches a stable value (block 904), for example by observing the fluctuations of said current.
According to an embodiment of the present invention, the control unit 105 calculates an average current value IAV corresponding to the average of the electric current I drawn by the the circulation pump 130 during a first time period TP1 (block 906).
At this point, according to an embodiment of the present invention, the control unit 105 causes the inlet valve 120 to switch to the open condition (block 910), for causing washing fluid to be fed into the tub 110 (and therefore, into the sump 124).
According to an embodiment of the present invention, the control unit 105 is configured to determine the presence of washing fluid inside the sump 124 (filled condition) when the electric current I drawn by the circulation pump 130 - sensed by the pump sensor unit 190 - during a second time period TP2 after the inlet valve 120 switched to the open condition is higher than the average current value V by a first hysteresis threshold ITH1 (block 920). According to an embodiment of the present invention, the hysteresis threshold ITH1 is set to a value higher than 1 mA and lower than 4 mA, such as for example 2 mA.
According to an embodiment of the present invention, the control unit 105 causes the inlet valve 120 to switch to the closed condition, and to cause the circulation pump 130 to stop (block 925).
Thanks to the fill to speed not empty routine 280 according to the embodiments of the invention, it is therefore possible to efficiently assess if washing fluid has been correctly filled in the sump 124 without requiring the presence of a pressure sensor for the determination of the current level of washing fluid inside the tub 110.
The fill to speed not empty routine 280 according to the embodiments of the invention described above is based on the assumption that the sump 124 is initially empty. In order to avoid incorrect results in case the sump 124 was already containing washing fluid at the beginning of the routine, for example because the average current value MV has a large value, according to an embodiment of the present invention, the fill to speed not empty routine 280 is modified to further provide for the following operations.
Returning back to block 910, where the control unit 105 causes the inlet valve 120 to switch to the open condition, if the electric current I drawn by the circulation pump 130 during the second time period TP2 after the inlet valve 120 switched to the open condition did not become higher than the average current value / V by the first hysteresis threshold ITH1 (block 930), the control unit 105 causes the circulation pump 130 to rotate in the backward direction at a second reverse speed CS2 having an absolute value higher than an absolute value of said first reverse speed CS (block 940). For example, the second reverse speed CS2 may be set to -2000 RPM.
According to an embodiment of the present invention, the control unit 105 is configured to determine the presence of washing fluid inside the sump 124 (filled condition) when the electric current / drawn by the circulation pump 130 - sensed by the pump sensor unit 190 - during a third time period TP3 after the second time period TP2 is higher than the average current value IA Vby a second hysteresis threshold ITH2 (block 942). According to an embodiment of the present invention, the second hysteresis threshold ITH2 is set to a value higher than the first hysteresis threshold ITH1. According to an embodiment of the present invention, the second hysteresis threshold ITH2 is higher than 10 mA and lower than 20 mA, such as for example 15 mA.
According to an embodiment of the present invention, the control unit 105 is then configured to cause the inlet valve 120 to switch to the closed condition, and to cause the circulation pump 130 to stop (block 944).
It is pointed out that controlling the circulation pump 130 to rotate in the backward direction at a too large reverse speed, such as at the second reverse speed CS2, may cause problems in case a water softening agent regeneration procedure has been recently carried out by the water softening system 195 without having been followed by a complete drain operation. Indeed, in this case, brine comprising salt is still present in the sump 124, and by running the circulation pump 130 to rotate in the backward direction at a too large reverse speed could cause salt being sprayed in the tub 110, soiling the walls of the latter and the baskets 132, 134, 136.
According to an embodiment of the present invention, this problem is solved by preventing the control unit 105 to cause the circulation pump 130 to rotate in the backward direction at the second reverse speed CS2 in case the water softening system 195 has been subjected to a water softening agent regeneration procedure and no drain of the washing fluid inside the sump 124 has been carried out after said water softening agent regeneration procedure.
Particularly, according to an embodiment of the present invention, after block 930, the control unit 105 checks if the water softening system 195 has been subjected to a water softening agent regeneration procedure and no drain of the washing fluid inside the sump 124 has been carried out after said a water softening agent regeneration procedure (block 950).
If no water softening agent regeneration procedure has been performed, or if after that a water softening agent regeneration procedure has been performed the washing fluid inside the sump 124 has been drained out through the drain outlet 162 (exit branch N of block 950), the operations flow proceeds as already described above, with the control unit 105 that causes the circulation pump 130 to rotate in the backward direction at the second reverse speed CS2 (block 940).
If instead the water softening system 195 has been subjected to a water softening agent regeneration procedure and no drain of the washing fluid inside the sump 124 has been carried out after said water softening agent regeneration procedure (exit branch Y of block 950), according to an embodiment of the present invention, the control unit 105 causes the inlet valve 120 to switch to the closed condition, and cause the circulation pump 130 to stop (block 960).
Then, according to an embodiment of the present invention, the washing fluid included in the sump 124 (comprising salt) is drained out from the dishwasher 100 (block 965), for example using the previously described drain to empty routine 270, and then the operation flows returns to block 902.
Inlet valve checking routine 285
In general, according to an embodiment of the present invention, the inlet valve checking procedure 285 provides for opening the inlet valve 120 to load washing fluid into the tub 110 while the circulation pump 130 is operated to reach a first target flow rate TFR1, and then closing the inlet valve 120 when a saturation state of the circulation pump 130 is determined with the circulation pump 130 that is operating at the first target flow rate TFR1. At this point, the circulation pump 130 is controlled to operate at a second flow rate TFR2 higher than the first flow rate TFR1. If a starvation state of the circulation pump 130 is determined while the circulation pump 130 is operating at the second flow rate TFR2, the inlet valve 120 is determined to not be affected by leakages when in the closed condition.
Figure 10A illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the inlet valve checking routine 285 is being carried out according to an embodiment of the present invention.
According to an embodiment of the present invention, and starting from a condition in which the inlet valve 120 is in the closed condition, the control unit 105 controls the inlet valve to switch to the open condition for causing washing fluid to be fed into the tub 110 (block 1002).
According to an embodiment of the present invention, while washing fluid is fed into the tub 110 through the inlet valve 122, the control unit 105 controls the circulation pump 130 to operate for reaching a first target flow rate TFR1 (block 1004).
According to an embodiment of the present invention, the flow rate of the circulation pump 130 may be set by controlling the speed SC of the latter, and/or by selecting which spray devices 132, 134, 136 to connect (through the flow control device 140) to the circulation pump 130.
Particularly, if the speed SC of the circulation pump 130 is varied while maintaining a same spray condition SPC in which a same set of spray devices 132, 134, 136 is connected to the circulation pump 130, the higher the speed SC of the circulation pump 130, the higher the flow rate of the circulation pump 130.
Moreover, if the speed SC of the circulation pump 130 is maintained to a same value, the flow rate of the circulation pump 130 can be varied by altering the spray condition SPC of the spray devices 132, 134, 136. For example, the flow rate of the circulation pump 130 operating at a certain speed SC while connected to only the two spray devices 134, 136 is lower than the flow rate of the circulation pump 130 operating at the same speed SC when connected to all the three spray devices 132, 134, 136, since in the former spray condition SPC, only two spray devices 134, 136 need to be fed by the circulation pump 130, while in the latter spray condition SPC a higher number (3) of spray devices 132, 134, 136 need to be fed by the circulation pump 130. Similarly, the flow rate of the circulation pump 130 operating at a certain speed SC while connected to only the spray device 136 is lower than the flow rate of the circulation pump 130 operating at the same speed SC when connected to only the spray device 132, since in the latter spray condition SPC the washing fluid pumped by the circulation pump 130 has to reach an higher altitude (to reach the spray device 132) compared to the one corresponding to the former spray condition SPC (to reach the spray device 136).
According to an embodiment of the present invention, the control unit 105 controls the inlet valve 120 to switch to the closed condition (block 1006) when both the two following conditions are true:
- a saturation state of the circulation pump 130 is determined, and
- the circulation pump 130 is operating at (at least) the first target flow rate TFR1
In this way, the amount of washing fluid that has been loaded into the tub 110 with the operations corresponding to blocks 1002 - 1006 is sufficient to allow the circulation pump 130 to operate at the first target flow rate TFR1 without causing a starvation state of the circulation pump 130.
According to an embodiment of the present invention, the circulation pump 130 is operated by the control unit to reach the first target flow rate TFR1 by varying the speed SC of the circulation pump 130 to reach a corresponding first target speed TSC1. Advantageously, according to an embodiment of the present invention, this is carried out by having the control unit 105 that controls the speed SC of the circulation pump 130 according to the previously described controlled circulation routine 230 based on a target speed equal to the first target speed TSC1.
According to an embodiment of the present invention, the amount of washing fluid fed into the tub 110 sufficient to allow the circulation pump 130 to operate at the first target flow rate TFR1 without causing a starvation state of the circulation pump 130 corresponding to blocks 1004 and 1006 is set by having the control unit 105 that controls the inlet valve 120 according to the previously described fill to speed routine 240 based on a target speed equal to the first target speed TSC1. Therefore, according to an embodiment of the present invention, the control unit 105 is configured to control the inlet valve 120 to switch to the closed condition (block 1006) when the two following conditions are both true: a saturated state of the circulation pump 130 is determined, and a current speed SC of the circulation pump 130 is substantially equal to a circulation pump current speed equal to the first target speed TSC1 (e.g., when the current speed SC is equal to the first target speed TSC1 ± 10%).
Moreover, since the fill to speed routine 240 according to the embodiments of the present invention provides that the inlet valve 120 is closed also before the speed SC reached the target speed if a starvation state of the circulation pump 130 is determined, intermediate closures and openings of the inlet valve 120 may occur after operations corresponding to block 1002 and before operations corresponding to block 1006.
Particularly, according to an embodiment of the present invention, the control unit 105 is configured to:
- cause the inlet valve 120 to switch to the closed condition if a saturation state of the circulation pump 130 is determined while the current speed SC of the circulation pump 130 is lower than the first target speed TSC1 ;
- cause the inlet valve 120 to switch back to the open condition if a starvation state of the circulation pump 130 is determined while the current speed SC of the circulation pump 130 is lower than the first target speed TSC1.
According to an embodiment of the present invention, after that the inlet valve 120 switched to the closed condition when a saturated state of the circulation pump 130 is determined, and a current speed SC of the circulation pump 130 is (at least) equal to a circulation pump current speed equal to the first target speed TSC1 (block 1006), the control unit 105 causes the circulation pump 130 to operate at a second target flow rate TFR2 higher than the first target flow rate TFR1 (block 1010). According to an embodiment of the present invention, the circulation pump 130 is controlled to operate at the second target flow rate TFR2 for a corresponding time period, such as for example for about 45 seconds.
According to an embodiment of the present invention, the control unit 105 controls the circulation pump 130 to operate at the second target flow rate TFR2 by causing the circulation pump 130 to increase its speed SC from the first target speed TSC1 to a second target speed TSC2 higher than the first target speed TSC1, and by keeping at the same time the spray devices 132, 134, 136 in a same spray condition SPC.
According to another embodiment of the present invention, the control unit 105 controls the circulation pump 130 to operate at the second target flow rate TFR2 by maintaining the speed SC of the circulation pump 130 at the first target speed TSC1 and by controlling at the same time the flow control device 140 to modify the spray condition SPC of the spray devices 132, 134, 136 with respect to the spray condition SPC employed during the execution of the operations corresponding to blocks 1002 - 1006. For example, according to an embodiment of the present invention, the operations corresponding to blocks 1002 - 1006 may be carried out by having the flow control device 140 that connects the circulation pump 130 to two spray devices (e.g., the spray devices 134 and 136), and the operations corresponding to block 1010 by having the flow control device 140 that connects the circulation pump 130 to all three spray devices 132, 134, 136.
The concepts of the present invention can be also applied in case the passage from the first target flow rate TFR1 to the second target flow rate TFR2 is accomplished by varying both the speed SC of the circulation pump 130 and the spray condition SPC of the spray devices 132, 134, 136.
According to an embodiment of the present invention, if a starvation state of the circulation pump 130 is determined (block 1012) while the circulation pump 130 is operating at the second target flow rate TFR2 (for example, when the circulation pump 130 is operating at the second target speed TSC2). the control unit 105 is configured to determine that the inlet valve 120 is not affected by leakages when the latter is in the closed condition (block 1014). Indeed, at the end of block 1006, the inlet valve 120 has been closed in such a way that the total amount of washing fluid loaded into the tub 110 is just sufficient to allow the circulation pump 130 to operate at the first target flow rate TFR1 without causing a starvation state of the circulation pump 130. If no additional washing fluid amount is then fed into the tub 110 after the closure of the inlet valve 120 at block 1006, when the circulation pump 130 is controlled to increase its flow rate to the second target flow rate TFR2 (block 1010), a starvation state determination is expected, since the amount of loaded washing fluid is insufficient for the requested increased second target flow rate TFR2.
According to an embodiment of the present invention, if no starvation state of the circulation pump 130 is determined (block 1016) while the circulation pump 130 is operating at the second target flow rate TFR2 (for example, a saturation state of the circulation pump 130 is still maintained after some time the circulation pump 130 is operating at the second target flow rate TFR2 the control unit 105 is configured to determine that the inlet valve 120 is affected by leakages when the latter is in the closed condition (block 1018). Indeed, if the inlet valve 120 did not correctly close itself at block 1006, and some washing fluid continue to leak into the tub 110 through the inlet valve 120 even after block 1006, the amount of washing fluid inside the tub 110 increases, allowing thus the circulation pump 130 to operate at the second target flow TFR2 without causing a starvation condition of the circulation pump 130.
In this way, it is possible to efficiently determine possible fault conditions of the inlet valve 120 (causing undesired leakages into the tub 110 when the inlet valve 120 is in the closed condition) even if the dishwasher is lacking of a pressure sensor for the determination of the level of washing fluid inside the tub 110.
According to an embodiment of the present invention, if the control unit 105 determined that the inlet valve 120 is affected by leakages when in the closed condition, the control unit is configured to generate a proper warning (block 1020), for example through an acoustic message, a visual message on a display of the dishwasher, or a warning message sent (e.g., through the Internet) to a smartphone of an user of the dishwasher 100.
According to an embodiment of the present invention, if the inlet valve 120 is determined to be affected by leakages when in the closed condition, the control unit 105 stops the circulation pump 130 (block 1022) and then drains the washing fluid out from the tub 110 by causing the drain pump 160 to switch to the activated condition for a predetermined time period ITP (block 1024).
According to an embodiment of the present invention, at least the operations corresponding to blocks 1002 - 1010 can be reiterated at least once after the predetermined time period ITP is expired.
According to an embodiment of the present invention, the control unit 105 is configured to carry out the operations corresponding to block 1022 and 1024 after each reiteration of the operations corresponding to blocks 1002 - 1010.
The inlet valve checking routine 285 according to the embodiments of the invention illustrated in Figure 10A does not provide for conditions in which the circulation pump 130 and the drain pump 160 are activated concurrently, and therefore it can be implemented both in the case in which the circulation pump 130 and the drain pump 160 are driven by respective different and independent motor systems (z.e., the motor systems 165 and 166), and in the case in which a single motor system is provided, configured to selectively drive the circulation pump 130 or the drain pump 160.
Figure 10B illustrates in terms of functional blocks a flow chart depicting the operations carried out by the control unit 105 when the inlet valve checking routine 285 is being carried out according to another embodiment of the present invention, that can be implemented only in case the the circulation pump 130 and the drain pump 160 are driven by respective different and independent motor systems (z.e., the motor systems 165 and 166), and therefore they can be operated concurrently and independently. The operations of the inlet valve checking routine 285 according to the embodiment of the invention illustrated in Figure 10B that are equal to the ones of the inlet valve checking routine 285 according to the embodiment of the invention illustrated in Figure 10A will be identified with the same references, and their description will be omitted for the sake of conciseness.
The inlet valve checking routine 285 according to the embodiment of the invention illustrated in Figure 10B differs from the inlet valve checking routine 285 according to the embodiment of the invention illustrated in Figure 10A in that, after that no starvation state of the circulation pump 130 is determined while the circulation pump 130 is operating at the second target flow rate TFR2 (block 1016), the control unit 105 carries out a drain to speed routine 250 (block 1030) for carry out a partial drain of washing fluid from the washing tub 110 based on the first target speed TSC1. Particularly, according to an embodiment of the present invention, the control unit 105 provides for causing the drain pump 160 to switch from the deactivated condition to the activated condition and then for causing the drain pump 160 to switch from the activated condition to the deactivated condition when a starvation state of the circulation pump 130 is determined or when the following conditions are both true: a saturated state of the circulation pump 130 is determined, and the current speed SC of the circulation pump 130 is lower than the the first target speed TSC1.
According to an embodiment of the present invention, the control unit 105 measures then a time IVT spent by the drain to speed routine 250 for draining an amount of washing fluid sufficient to fulfill both the two conditions above (block 1040).
Then, according to an embodiment of the present invention, the control unit 105 determines if the inlet valve 120 is affected by leakages when in the closed condition based on the measured time IVT (block 1050). According to an embodiment of the present invention, if the measured time IVT is higher than a threshold IVT IT it means that an additional amount of washing fluid entered in the tub 110 through the inlet valve 120 even after that the inlet valve 120 switched to the closed condition (the increased amount of washing fluid causing an increased duration of the drain operation), and therefore the control unit 105 determines that the inlet valve 120 is affected by leakages when in the closed condition. In this case, according to an embodiment of the present invention, the control unit is configured to generate a proper warning (block 1060), for example through an acoustic message, a visual message on a display of the dishwasher, or a warning message sent to a smartphone of an user of the dishwasher 100
According to an embodiment of the present invention, at least the operations corresponding to blocks 1002 - 1010 can be reiterated at least once before carrying out the drain to speed routine 250 at block 1030.
According to an embodiment of the present invention, the control unit 105 is configured to carry out the operations corresponding to blocks 1030 and 1040 after each reiteration of the operations corresponding to blocks 1002 - 1010.
Naturally, in order to satisfy local and specific requirements, a person skilled in the art may apply to the solution described above many logical and/or physical modifications and alterations. More specifically, although the present invention has been described with a certain degree of particularity with reference to preferred embodiments thereof, it should be understood that various omissions, substitutions and changes in the form and details as well as other embodiments are possible. In particular, different embodiments of the invention may even be practiced without the specific details set forth in the preceding description for providing a more thorough understanding thereof; on the contrary, well-known features may have been omitted or simplified in order not to encumber the description with unnecessary details. Moreover, it is expressly intended that specific elements and/or method steps described in connection with any disclosed embodiment of the invention may be incorporated in other embodiments.
Figure imgf000050_0001

Claims

49 CLAIMS
1. Washing appliance (100) comprising:
- a tub (110) configured to house items to be washed;
- an inlet valve (120) configured to be operated in an open condition for causing washing fluid to be loaded into the tub (110) and in a closed condition for preventing washing fluid to be fed to the appliance (100);
- a circulation pump (130) configured to circulate the washing fluid in the tub (110) during a washing cycle at a corresponding flow rate;
- a control unit (105) configured to determine an operative state of the circulation pump (130) between a saturation state indicative that sufficient washing fluid is present in the tub (110) to prevent air from being drawn out by the circulation pump (130), and a starvation state indicative that insufficient washing fluid is present in the tub (110) to prevent air from being drawn out by the circulation pump (130), wherein:
- the control unit (105) is further configured to carry out the following operations a) - e): a) cause the inlet valve (120) to switch from the closed condition to the open condition; b) load washing fluid into the tub (110) through the inlet valve (120) while the circulation pump (130) operates to reach a first target flow rate; c) cause the inlet valve (120) to switch from the open condition to the closed condition when a saturation state is determined and the circulation pump (130) is operating at the first target flow rate; d) after the inlet valve (120) switched from the open condition to the closed condition, cause the circulation pump (130) to operate at a second target flow rate higher than said first target flow rate; e) if a starvation state of the circulation pump (130) is determined while the circulation pump (130) is operating at said second target flow rate, determine that the inlet valve (120) is not affected by leakages when in the closed condition. 50
2. The washing appliance (100) of claim 1, wherein the control unit (105) is configured to determine that the inlet valve (120) is affected by leakages when in the closed condition if no starvation state of the circulation pump (130) is determined while the circulation pump (130) is operating at said second target flow rate.
3. The washing appliance (100) of claim 2, wherein the control unit (105) is configured to generate a warning if the inlet valve (120) is determined to be affected by leakages when in the closed condition.
4. The washing appliance (100) of any of the preceding claims, wherein the control unit (105) is configured to carry out said operation c) by:
- causing the inlet valve (120) to switch to the closed condition when the two following conditions cl) and c2) are both true: cl) a saturated state of the circulation pump (130) is determined; c2) a current speed of the circulation pump (130) is substantially equal to a circulation pump target speed.
5. The washing appliance (100) of claim 4, wherein the control unit (105) is configured to, after operation a) and before operation c): bl) cause the inlet valve (120) to switch to the closed condition, b2) cause the inlet valve (120) to switch back to the open condition, at least once.
6. The washing appliance (100) of claim 5, wherein the control unit (105) is configured to:
- carry out operation bl) if a saturation state of the circulation pump (130) is determined while the current speed of the circulation pump (130) is lower than the circulation pump target speed;
- carry out operation b2) if a starvation state of the circulation pump (130) is determined while the current speed of the circulation pump (130) is lower than the 51 circulation pump target speed.
7. The washing appliance (100) of any of claims 4 to 6, wherein said first target flow rate corresponds to a first circulation pump target speed.
8. The washing appliance (100) of claim 7, further comprising a plurality of spray devices (132-136) each one selectively connectable to the circulation pump (130) through a flow control device (140) for receiving washing fluid from the circulation pump (130) and for accordingly spray received washing fluid into the tub (HO), said first target flow rate corresponding to:
- said first circulation pump target speed, and
- a first spray device condition in which the control unit (130) controls the flow control device (140) to connect a first set of spray devices (132-136) to the circulation pump (130).
9. The washing appliance (100) of claim 8, wherein said second target flow rate corresponds to a second circulation pump target speed higher than said first circulation pump target speed.
10. The washing appliance (100) of claim 9, wherein said second target flow rate corresponds to:
- said second circulation pump target speed; and
- said first spray device condition.
11 The washing appliance (100) of any of claims 7 to 10, further comprising a drain pump (160) configured to be operated in an activated condition for causing washing fluid in the tub (110) to be drained from the washing appliance (100) and in a deactivated condition for preventing washing fluid in the tub (110) to be drained from the washing appliance (100), wherein the control unit (105) is configured to carry out the following operations f) - g) if no starvation state of the circulation pump (120) 52 is determined while the circulation pump (130) is operating at said second target flow rate: f) cause the drain pump (160) to switch from the deactivated condition to the activated condition; g) control the drain pump (160) by causing the drain pump (160) to switch from the activated condition to the deactivated condition when a starvation state of the circulation pump (130) is determined or when the following conditions c3) and c4) are both true: c3) a saturated state of the circulation pump (130) is determined, and c4) said current speed of the circulation pump (130) is lower than said first circulation pump target speed.
12. The washing appliance (100) of claim 11, wherein the control unit (105) is further configured to carry out the following operations h) and i) after operation g): h) measure a time spent between the switch of the drain pump (160) from the deactivated condition to the activated condition at operation f) and the switch of the drain pump (160) from the activated condition to the deactivated condition at operation g); i) determine whether or not the inlet valve (120) is affected by leakages when in the closed condition based on said measured time.
13. The washing appliance (100) of claim 12, wherein the control unit (105) is configured to reiterate at least once the operations a) - d) before carry out operations the operations f) - i).
14. The washing appliance (100) of claim 13, wherein the control unit (105) is configured to reiterate at least once the sequence of operations comprising the operations a) - d) followed by the operations f) - i).
15. The washing appliance (100) of any of claims 1 to 10, further comprising a drain pump (160) configured to be operated in an activated condition for causing washing fluid in the tub (110) to be drained from the washing appliance (100) and in a deactivated condition for preventing washing fluid in the tub (110) to be drained from the washing appliance (100), the control unit (105) being further configured to carry out the following drain operation sequence if the inlet valve (120) is determined to be affected by leakages when in the closed condition:
- cause the circulation pump (130) to stop;
- control the drain pump (160) by causing the drain pump (160) to switch from the deactivated condition to the activated condition;
- control the drain pump (160) by causing the drain pump (160) to switch from the activated condition to the deactivated condition after a time interval.
16. The washing appliance (100) of claim 15, wherein the control unit (105) is configured to reiterate at least once the operations a) - d) after said time interval is expired.
17. The washing appliance (100) of claim 16, wherein the control unit (105) is configured to carry out said drain operation sequence after each iteration of operation d).
18. The washing appliance (100) of any of claims 1 to 7, further comprising a plurality of spray devices (132-136) each one selectively connectable to the circulation pump (130) through a flow control device (140) for receiving washing fluid from the circulation pump (130) and for accordingly spray received washing fluid into the tub (110), wherein the control unit (105) is configured to control a current flow rate of the circulation pump (130) by controlling the flow control device (140) to a spray device condition in which a corresponding set of spray devices (132-136) of said plurality of spray devices is connected to the circulation pump (130), and wherein:
- said first target flow rate corresponds to a first spray device condition in which the control unit (105) controls the flow control device (140) to connect a first set of spray devices (132-136) to the circulation pump (130), and
- said second target flow rate corresponds to a second spray device condition in which the control unit (105) controls the flow control device (140) to connect a second set of spray devices (132-136) different from said first set to the circulation pump (130).
19. The washing appliance (100) of claim 18, wherein both the first and second target flow rates correspond to a substantially same speed of the circulation pump (130).
20. The washing appliance (100) of any of the preceding claims, wherein the washing appliance (100) is a dishwasher comprising:
- at least one basket (112-116) provided in the tub (110) for accommodating the items to be washed;
- a set of spray devices (132-136) for receiving washing fluid from the circulation pump (130) and for accordingly spray received washing fluid into the tub (HO).
21. Washing appliance (100) comprising:
- a tub (110) configured to house items to be washed;
- an inlet valve (120) operable to be selectively switched between an open condition for causing washing fluid to be loaded into the tub (110) and a closed condition for preventing washing fluid be fed to the appliance (100);
- a sump (124) in fluid communication with the tub (110) for collecting washing fluid from the tub (110);
- a circulation pump (130) in fluid communication with the sump (124) and configured to circulate the washing fluid in the tub (110) during a washing cycle when the circulation pump (130) is controlled to rotate in a first direction;
- a control unit (105) configured to control the load of washing fluid into the tub (110) by carrying out the following sequence of operations: 55
- control the circulation pump (130) to rotate in a second direction opposite to the first direction at a first speed;
- cause the inlet valve (120) to switch to the open condition;
- determine the presence of washing fluid inside the sump (124) based on a comparison between an electric parameter of the circulation pump (130) during a first time period before the inlet valve (124) switched to the open condition and said electric parameter of the circulation pump (130) during a second time period after the inlet valve switched to the open condition.
22. The washing appliance (100) of claim 21, wherein the control unit (105) is configured to:
- calculate an average of said electric parameter of the circulation pump (130) during the first time period, and
- determine the presence of washing fluid inside the sump (124) based on a comparison between said average and said electric parameter of the circulation pump (130) during the second time period.
23. The washing appliance (100) of claim 22, wherein the control unit (105) is configured to determine the presence of washing fluid inside the sump (124) if the electric parameter of the circulation pump (130) during the second time period is higher than said average by a first threshold.
24. The washing appliance (100) of claim 23, wherein the control unit (105) is configured so that, if the condition j) is true: j) the electric parameter of the circulation pump (130) during the second time period is not higher than said average by said first threshold, the control unit (105):
- controls the circulation pump (130) to rotate in said second direction at a second speed having an absolute value higher than an absolute value of said first speed;
- determines that washing fluid was already present inside the sump (124) 56 before the inlet valve (120) switched to the open condition based on a comparison between said average and the electric parameter of the circulation pump (130) during a third time period after the second time period.
25. The washing appliance (100) of claim 24, wherein the control unit (130) is configured to determine that washing fluid was already present inside the sump (124) before the inlet valve (120) switched to the open condition if, in addition to have the condition a) that is true, the electric parameter of the circulation pump (130) during the third time period is higher than said average by a second threshold higher than said first threshold.
26. The washing appliance (100) of claim 24 or 25, further comprising:
- a water softening system (195) configured to reduce hardness of water used for generating said washing fluid;
- a drain pump (160) configured to be activated for causing washing fluid in the sump (124) to be drained from the washing appliance (100), wherein the control unit (105) is configured to carry out the following operations:
- control the circulation pump (130) to rotate in said second direction at said second speed, and
- determine that washing fluid was already present inside the sump (124) before the inlet valve (120) switched to the open condition based on a comparison between said average and the electric parameter of the circulation pump (130) during said third time period, if, in addition to have the condition j) that is true, at least one of the following two conditions k) and 1) is true: k) said water softening system (195) has not been subjected to a regeneration procedure; l) said drain pump (160) has been activated after that said water softening system has been subjected to a regeneration procedure. 57
27. The washing appliance (100) of any of claims 21 to 26, wherein the control unit (105) is further configured to cause the inlet valve (120) to switch to the closed condition if the control unit (105) has determined the presence of washing fluid inside the sump (124).
28. The washing appliance (100) of any of claims 21 to 27, wherein the control unit (105) is further configured to stop the circulation pump (130) if the control unit (105) has determined the presence of washing fluid inside the sump (124).
29. The washing appliance (100) of any of claims 21 to 28, wherein said electric parameter of the circulation pump (130) comprises:
- an electric current drawn by the circulation pump (130);
- a voltage developed across the circulation pump (130);
- an electric power consumed by the circulation pump (130).
30. The washing appliance (110) of any of claims 21 to 29, wherein the washing appliance (110) is a dishwasher comprising:
- at least one basket (112-116) provided in the tub (110) for accommodating the items to be washed;
- a set of spray devices (132-136) for receiving washing fluid from the circulation pump (130) and for accordingly spray received washing fluid into the tub (HO).
Figure imgf000059_0001
PCT/EP2021/087406 2021-12-22 2021-12-22 Washing appliance with improved determination of inlet valve fault conditions WO2023117095A1 (en)

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DE2555052A1 (en) * 1975-12-06 1977-06-08 Miele & Cie Dishwasher with program-controlled water supply - uses motor current from circulating pump to ensure correct water level
EP0326893A2 (en) * 1988-02-02 1989-08-09 Hanning Elektro-Werke GmbH &amp; Co. Dish washer
US20060219262A1 (en) * 2005-04-04 2006-10-05 Peterson Gregory A Water fill level control for dishwasher and associated method
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US20170347855A1 (en) * 2014-12-15 2017-12-07 Electrolux Appliances Aktiebolag Alternating pump direction for fluid detection
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US20190174989A1 (en) * 2016-02-15 2019-06-13 Electrolux Appliances Aktiebolag Process water flow detection in circulation pump

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2555052A1 (en) * 1975-12-06 1977-06-08 Miele & Cie Dishwasher with program-controlled water supply - uses motor current from circulating pump to ensure correct water level
EP0326893A2 (en) * 1988-02-02 1989-08-09 Hanning Elektro-Werke GmbH &amp; Co. Dish washer
US20060219262A1 (en) * 2005-04-04 2006-10-05 Peterson Gregory A Water fill level control for dishwasher and associated method
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US20150305592A1 (en) * 2012-11-08 2015-10-29 Electrolux Home Products Corporation N.V. Detecting operational state of a dishwasher
WO2014106801A1 (en) * 2013-01-02 2014-07-10 Indesit Company S.P.A. Method for controlling filling with water of a water-conducting electric household appliance
US20170347855A1 (en) * 2014-12-15 2017-12-07 Electrolux Appliances Aktiebolag Alternating pump direction for fluid detection
US20180310798A1 (en) * 2015-11-25 2018-11-01 Electrolux Appliances Aktiebolag Determining whether process water has been added to a sump of an appliance for washing and rinsing goods during interruption of appliance operation
US20190174989A1 (en) * 2016-02-15 2019-06-13 Electrolux Appliances Aktiebolag Process water flow detection in circulation pump

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