WO2023116842A1 - Automatic rubber strip feeding device - Google Patents

Automatic rubber strip feeding device Download PDF

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Publication number
WO2023116842A1
WO2023116842A1 PCT/CN2022/141179 CN2022141179W WO2023116842A1 WO 2023116842 A1 WO2023116842 A1 WO 2023116842A1 CN 2022141179 W CN2022141179 W CN 2022141179W WO 2023116842 A1 WO2023116842 A1 WO 2023116842A1
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WO
WIPO (PCT)
Prior art keywords
rubber strip
assembly
rubber
strip
trolley
Prior art date
Application number
PCT/CN2022/141179
Other languages
French (fr)
Chinese (zh)
Inventor
杨慧丽
段全心
谢刚
侯东云
孙丰鑫
Original Assignee
软控股份有限公司
青岛软控机电工程有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 软控股份有限公司, 青岛软控机电工程有限公司 filed Critical 软控股份有限公司
Publication of WO2023116842A1 publication Critical patent/WO2023116842A1/en

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1842Attaching, e.g. pasting, the replacement web to the expiring web standing splicing, i.e. the expiring web being stationary during splicing contact
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/18Attaching, e.g. pasting, the replacement web to the expiring web
    • B65H19/1857Support arrangement of web rolls
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H19/00Changing the web roll
    • B65H19/10Changing the web roll in unwinding mechanisms or in connection with unwinding operations
    • B65H19/20Cutting-off the expiring web
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/002Hand-held or table apparatus
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/006Article or web delivery apparatus incorporating cutting or line-perforating devices with means for delivering a predetermined length of tape
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H35/00Delivering articles from cutting or line-perforating machines; Article or web delivery apparatus incorporating cutting or line-perforating devices, e.g. adhesive tape dispensers
    • B65H35/0006Article or web delivery apparatus incorporating cutting or line-perforating devices
    • B65H35/0073Details
    • B65H35/008Arrangements or adaptations of cutting devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65HHANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
    • B65H2701/00Handled material; Storage means
    • B65H2701/10Handled articles or webs
    • B65H2701/19Specific article or web

Definitions

  • the present application relates to the technical field of tire production equipment, in particular to an automatic strip feeding device.
  • the present application provides an automatic glue feeding device to improve production efficiency.
  • An automatic rubber strip feeding device comprising:
  • the rubber strip trolley that can be assembled and separated is arranged on the frame, the number of the rubber strip trolley is at least two, including the first rubber strip trolley and the second rubber strip trolley, and the rubber strip trolley includes a trolley A bracket and a roll of rubber material for winding the rubber strip, the roll of rubber material is rotatably arranged on the bracket of the trolley;
  • a strip detection device for detecting whether there is a strip of glue on the roll of glue in use
  • a joint assembly the joint assembly includes a bracket and a first clamping component, a cutting knife, a rolling component, a suction cup component and a second clamping component arranged on the bracket, and the rubber strip passes through the first clamping component in sequence assembly, the suction cup assembly and the second clamping assembly, the cutter is used to cut the rubber strip located between the first clamping assembly and the suction cup assembly, and the rolling assembly is used for Press the material head of the rubber strip on the suction cup assembly and the material tail of the rubber strip; when the rubber strip detection device of the rubber strip detects that there is no rubber strip on the rubber material roll in use, The first clamping component and the second clamping component clamp the rubber strip, the cutter cuts the rubber strip, and the suction cup component sucks the tail of the rubber strip;
  • the clamping assembly is used for clamping the material head of the rubber strip on the rubber material roll and moving to the position of the tail of the rubber strip sucked by the suction cup assembly, and the rolling assembly pushes the material of the rubber strip The head and the tail of the rubber strip are pressed together;
  • a decoupling assembly used for decoupling the rubber strip.
  • the rubber strip automatic feeding device also includes:
  • a diverting assembly for diverting the adhesive strip passing through the second clamping assembly, and the adhesive strip diverted by the diverting assembly is input into the guiding assembly for unwinding operation
  • the steering and storage assembly is used to divert and store the rubber strip after the unwinding operation.
  • the joint assembly further includes a sewing assembly for sewing the jointed part of the head of the rubber strip and the tail of the rubber strip, and the sewing assembly is located at between the suction cup assembly and the second clamping assembly.
  • the joint assembly further includes a joint centering roller arranged between the sewing assembly and the second clamping assembly;
  • the joint centering roller includes two positioning rollers parallel to each other, and a gap for the rubber strip to pass is formed between the two positioning rollers; The direction of the force on the strip is vertical.
  • the second rubber strip trolley and the first rubber strip trolley are symmetrically arranged on both sides of the joint assembly;
  • the joint assembly also includes two retaining rollers arranged on the support, one of which is used to guide the rubber strips output from the first rubber strip trolley into the first clamping assembly, and the other is used to The retaining roller is used to guide the rubber strip output by the second rubber strip trolley into the first clamping assembly.
  • the first clamping component includes:
  • a long-stroke linear drive device the main body of the long-stroke linear drive device is connected to the bracket;
  • a short-stroke linear drive device the main body of the short-stroke linear drive device is connected to the driving end of the long-stroke linear drive device, and the driving direction of the short-stroke linear drive device coincides with that of the long-stroke linear drive device;
  • the clamping component includes:
  • a horizontal drive device that drives the material claw to move telescopically in the horizontal direction
  • a swing arm connected to the body of the horizontal drive device
  • a swing driving device that drives the swing arm to swing along the vertical plane, and the material claw can clamp the rubber material roll of the first rubber strip trolley and the rubber strip of the second rubber strip trolley through the drive of the swing driving device.
  • a lifting device that drives the upward or downward movement of the material claw
  • a connecting frame connected with the frame, the lifting device is connected with the connecting frame.
  • the material jaws include a first material clamp, a second material clamp, and parallel air claws that drive the first material clamp and the second material clamp to approach and move away from each other ;
  • a gap for clamping the head of the rubber strip is formed between the first material clip and the second material clip.
  • the glue strip trolley also includes:
  • a locking disc the locking disc is coaxially connected with the rubber roll;
  • a locking device arranged on the trolley support and used for locking and unlocking the locking disk.
  • the locking disc has a plurality of locking holes arranged along its circumference
  • the locking device includes the locking support connected to the trolley support, a shift lever hinged on the locking support, and a return spring for resetting the shift lever.
  • One end of the shift lever has a For the stop post that is locked with the locking hole, the return spring is used to make the stop post close to the locking support, and the other end of the stop rod is used to overcome the elasticity of the return spring. Unlocked end of reset force.
  • the gear lever is hinged to the locking support through a pin
  • the locking device also includes a lock nut that restricts the axial movement of the pin shaft.
  • the glue strip trolley further includes a stop component for limiting the reverse of the glue roll.
  • the glue strip trolley further includes a guide assembly for guiding the glue strips exported from the glue roll.
  • the guide assembly includes a first support roller, a lead-out centering roller, and a steering roller arranged on the trolley support;
  • the rubber strips exported from the rubber roll pass through the first support roller, the export centering roller and the steering roller in sequence;
  • the lead-out and centering roller includes two pinch rollers parallel to each other, and the axial directions of the pinch rollers are perpendicular to the axial directions of the first support roller and the steering roller.
  • the strip trolley further includes an AGV trolley for driving the bracket to move.
  • rollers are provided at the bottom of the bracket.
  • the first clamping component and the second clamping component clamp Tighten the rubber strip
  • the cutting knife cuts the rubber strip between the first clamping component and the second clamping component
  • the suction cup component sucks the material tail (the tail of the rubber strip clamped by the first clamping component).
  • the clamping component clamps the head of the rubber strip on the rubber roll of the second rubber strip trolley, and the rubber strip of the rubber strip trolley
  • the material head of the suction cup assembly moves to the position of the tail of the rubber strip sucked by the suction cup assembly, and then presses the material head of the rubber strip on the suction cup assembly with the tail of another rubber strip through the rolling assembly, and the glue of the second rubber strip trolley
  • the material roll becomes the rubber material roll in use, and the automatic refilling of the rubber strip is completed.
  • the rubber strip trolley can be assembled and separated from the frame, the rubber strip trolley with the rubber roll without the rubber strip is separated from the frame, and the rubber strip is reloaded (such as changing the rubber roll or refilling the rubber roll. Winding rubber strips) and then assembled on the rack.
  • the material tail of the rubber strip is directly connected with the material head of another rubber strip, the whole process shortens the downtime and improves the production efficiency.
  • Fig. 1 is the schematic structural view of the rubber strip automatic feeding device provided by the embodiment of the present application.
  • Fig. 2 is the structural representation of the rubber strip trolley that the embodiment of the present application provides;
  • FIG. 3 is a schematic structural diagram of a locking device provided in an embodiment of the present application.
  • FIG. 4 is a schematic structural diagram of a joint assembly provided in an embodiment of the present application.
  • FIG. 5 is a schematic structural diagram of a clamping assembly provided in an embodiment of the present application.
  • the application discloses an automatic rubber strip feeding device to improve production efficiency.
  • the embodiment of the present application provides an automatic tape feeding device, including a frame 8, a tape trolley, a tape detection device 4, a joint assembly 2, a gripping assembly 3 and a guide Component6.
  • the rubber strip trolley can be assembled and separated and arranged on the frame 8.
  • the quantity of the rubber strip trolley is at least one. In this example, two are used, including the first rubber strip trolley 1 and the second rubber strip trolley 9.
  • the rubber strip trolley It includes a trolley bracket 12 and a rubber material roll 16 for winding rubber strips. The rubber material roll 16 is rotated and installed on the trolley bracket 12; the rubber strip detection device 4 is used to detect whether there is a rubber strip on the rubber material roll 16 being used; the joint assembly 2.
  • the bracket 29 It includes the bracket 29 and the first clamping component 22, the cutter 23, the rolling component 24, the suction cup component 25 and the second clamping component 28 arranged on the bracket 29.
  • the rubber strip passes through the first clamping component 22 and the suction cup component in sequence 25 and the second clamping assembly 28, the cutter 23 is used to cut the rubber strip between the first clamping assembly 22 and the suction cup assembly 25, and the rolling assembly 24 is used to cut the rubber strip on the suction cup assembly 25.
  • the head is pressed against the tail of another rubber strip; when the rubber strip detection device 4 of the rubber strip detects that there is no rubber strip on the rubber material roll 16 being used, the first clamping component 22 and the second clamping component 28 are clamped
  • the rubber strip, the cutter 23 cuts the rubber strip, and the suction cup assembly 25 sucks the tail of the rubber strip;
  • the clamping assembly 3 is used to clamp the head of the rubber strip on the rubber material roll 16 and move to the suction cup assembly 25 to suck it
  • the tail position of the glue strip; the guide assembly 6 is used to guide the glue strip.
  • the rubber strip automatic feeding device when the rubber strip detection device 4 detects that there is no glue strip on the rubber material roll 16 being used, the first clamping component 22 and the second clamping component 28 clamp the rubber strip , the cutting knife 23 cuts off the rubber strip between the first material clamping assembly 22 and the second material clamping assembly 28, and the suction cup assembly 25 sucks the material tail (the tail of the rubber strip clamped by the first material clamping assembly 22) .
  • the clamping assembly 3 clamps the material head of the rubber strip on the rubber material roll 16 of the second rubber strip trolley 9, and the The material head of the rubber strip of the rubber material roll 16 moves to the material tail position of the rubber strip sucked by the suction cup assembly 25, and then the material head of the rubber strip on the suction cup assembly 25 is connected to the material tail of another rubber strip by the rolling assembly 24 Pressing, the rubber material roll 16 of the second rubber strip dolly 9 becomes the rubber material roll 16 in use, and completes the automatic feeding of the rubber strip.
  • the glue strip dolly can be assembled and separated and is arranged on the frame 8, therefore, the glue strip dolly that does not have the glue material roll 16 of the glue strip is separated by the frame 8, and the glue strip is reloaded (as changing the glue material roll 16 or reloading To the rubber material roll 16, wind the rubber strip) and then assemble it on the frame 8.
  • the material tail of the rubber strip is directly connected with the material head of another rubber strip, the whole process shortens the downtime and improves the production efficiency.
  • the clamping assembly 3 clamps the head of the rubber strip on the rubber material roll 16 of the first rubber strip trolley 1
  • the swing cylinder 34 swings the material clip to the horizontal position on the right side, the parallel air claw 32 stretches, and the cylinder 33 sends the loosened material clip to the position of the head of the rubber strip on the right.
  • the parallel air claw 32 shrinks, the material clamp 31 and material clamp 37 clamp the rubber strip material head, the swing cylinder 34 drives the material clamp and the material head to turn 90 degrees counterclockwise, and the module passes through the swing arm 38 drives the material clip and the material head to move upward to the position of the material tail, the rolling assembly 24 stretches out and presses the material head on the material tail, at this time the parallel air claw 32 stretches to loosen the material head, and the rolling assembly 24 rolls upwards under the drive of the cylinder Press, then sew through the sewing assembly 26 to ensure that the material head and the material tail are combined firmly, and then transported forward.
  • the AGV transports the empty trolley on the left side, it transports the trolley full of rubber strips to the left station.
  • the clamping component 22 and the clamping component 28 clamp the rubber strips at the same time.
  • cutting knife 23 stretches out under the effect of air cylinder and glue strip is cut off, and suction cup assembly 25 sucks material tail.
  • the swing cylinder 34 swings the material folder to the left horizontal position, and repeats the above process.
  • the rubber strip automatic feeding device provided in the embodiment of the present application also includes: a steering assembly 5 for turning the rubber strip passing through the second clamping assembly 28, and the rubber strip diverted by the steering assembly 5 is input into the guide assembly 6 Carry out the uncoiling operation; the steering and storage assembly 7 for turning and storing the rubber strips after the uncoiling operation.
  • the steering and material storage assembly 7 can temporarily store the rubber strip, so as to avoid shutdown operation during the connection process between the tail of the rubber strip and the head of the rubber strip, thereby further improving the production efficiency.
  • the arrangement of the steering assembly 5 and the steering and material storage assembly 7 is to improve the layout effect of the parts installed on the bracket 29 as much as possible, wherein the steering adjustment direction of the steering assembly 5 and the steering and storage assembly 7 is not done here. Specific restrictions.
  • the joint assembly 2 also includes a sewing assembly 26 for sewing the jointed parts of the head of the rubber strip and the tail of the rubber strip, and the sewing assembly 26 is located between the suction cup assembly 25 and the second clamping assembly 28 between.
  • the suture assembly 26 may be a suture device or a hot-melt suture device, and the specific structure of the suture assembly 26 is not limited here.
  • joint assembly 2 further includes a joint centering roller 27 disposed between the sewing assembly 26 and the second clamping assembly 28 .
  • the joint centering roller 27 includes two positioning rollers parallel to each other, forming a gap for the rubber strip to pass between the two positioning rollers; the arrangement direction of the two positioning rollers is perpendicular to the direction of the force exerted by the sewing assembly 26 on the rubber strip.
  • the second glue strip trolley 9 and the first glue strip trolley 1 are arranged symmetrically on both sides of the connector assembly 2 .
  • the joint assembly 2 also includes two retaining rollers 21 arranged on the bracket 29, one retaining roller 21 is used to guide the rubber strips output from the first rubber strip trolley 1 into the first clamping assembly 22, and the other retaining roller 21 is used to guide the rubber strips output by the first rubber strip trolley 1
  • the rubber strip output by the second rubber strip trolley 9 is imported into the first clamping assembly 22 .
  • the first clamping assembly 22 includes a long-stroke linear drive device 221 , a short-stroke linear drive device 222 , a splint 223 and a backing plate 224 .
  • the main body of the long-stroke linear drive device 221 is connected to the bracket 29; the main body of the short-stroke linear drive device 222 is connected to the driving end of the long-stroke linear drive device 221, and the driving directions of the short-stroke linear drive device 222 and the long-stroke linear drive device 221 coincide
  • the splint 223 at the driving end is arranged on the short-stroke linear drive device 222; the backing plate 224 is connected with the bracket 29, and a gap is formed between the backing plate 224 and the splint 223 for the rubber strip to pass or clamp, and the backing plate 224 has an oblique downward blowing
  • the air holes prevent the glue from sticking to the backing plate 224.
  • the long-stroke linear drive device 221 and the short-stroke linear drive device 222 are both in contraction state, so as to avoid hindering the movement of the rubber strip.
  • the long-stroke linear drive device 221 stretches out, and the short-stroke linear drive device 222 shrinks to ensure that the gap between the splint 223 and the backing plate 224 can pass through for the rubber strip.
  • the first clamping assembly 22 is needed to clamp the rubber strip, and the long-distance linear drive device 221 and the short-stroke linear drive device 222 are all in an extended state to ensure fast clamping of the rubber strip.
  • blowing holes obliquely downward on the backing plate 224 to prevent the glue from sticking to the backing plate 224 .
  • the air blowing hole can be communicated with the air outlet of the air blowing device, so as to directly pass gas into the obliquely downward blowing hole, and further prevent sticking.
  • the air blowing hole can also be arranged in other structures, for example, the air blowing hole is arranged horizontally or the air blowing hole is inclined upward.
  • the short-stroke linear drive device 222 and the long-stroke linear drive device 221 are preferably air cylinders, and linear motors, hydraulic cylinders, or electric telescopic rods can also be used.
  • the clamping assembly 3 includes: a claw for clamping the head of the rubber strip on the rubber roll 16; a horizontal driving device 33 that drives the claw to move telescopically in the horizontal direction; Swing arm 38; the swing drive device 34 that drives the swing arm 38 to swing along the vertical plane, and the material claw can clamp the rubber roll 16 of the first rubber strip trolley 1 and the rubber strip trolley 9 of the second rubber strip trolley by driving the swing drive device 34
  • the material head of the rubber strip of the rubber material roll 16; the lifting device 35 that drives the material claw to rise or fall; the connecting frame 36 connected with the frame 8, and the lifting device 35 is connected with the connecting frame 36.
  • the swing driving device 34 drives the swing arm 38 to swing along the vertical plane, which can drive the claws to grab the rubber roll 16 of the first rubber strip car 1 and the rubber material roll 16 of the second rubber strip trolley 9
  • the material head of the rubber strip can also directly vertically position the swing arm 38 upwards, so that the material head of the rubber strip clamped by the material claw is docked with the material tail of the previous rubber strip.
  • clamping assembly 3 can also be directly configured as a manipulator structure, such as a six-axis manipulator.
  • the material claw includes a first material clamp 31, a second material clamp 37 and a parallel air claw 32 that drives the first material clamp 31 and the second material clamp 37 to approach and move away from each other; the first material clamp 31 and the second material clamp Between 37, form the gap that is used for clamping the material head of rubber strip.
  • the first material clamp 31 and the second material clamp 37 are driven close to each other by the parallel air claw 32, and the clamping of the material head of the rubber strip is completed; the parallel air claw 32 drives the first material clamp 31 and the second material clamp 37 to move away from each other, and the process is completed. The release of the bead of the adhesive strip.
  • the rubber strip trolley in this embodiment also includes a locking disc 17 and a locking device 18 , and the locking device 18 is used for locking and unlocking the locking disc 17 .
  • the locking disc 17 is coaxially connected with the rubber material roll 16 ; the locking device 18 is arranged on the trolley support 12 .
  • the locking device 18 realizes locking and unlocking of the rubber material roll 16 by performing locking and unlocking operations on the locking disc 17 .
  • a locking structure for locking and unlocking the rubber material roll 16 can also be provided directly, which will not be described in detail here and are all within the scope of protection.
  • the locking disc 17 has a plurality of locking holes arranged along its circumference;
  • the locking device 18 includes a locking support 192 connected to the trolley support 12, and a shift rod 191 hinged on the locking support 192.
  • the back-moving spring 193 of resetting gear rod 191 one end of gear rod 191 has the retaining post 194 that is used to cooperate with locking hole to lock, and back-moving spring 193 is used for making retaining post 194 close to locking bearing 192, and the retaining post 191 of gear rod 191 The other end is an unlocking end for overcoming the elastic return force of the return spring 193 .
  • the locking disc 17 can also be set as a friction disc, and the locking device 18 is a structure for locking and unlocking the locking disc 17 through frictional force, such as a brake device. It can also be set as a clutch structure and the like.
  • the return spring 193 is a tension spring, one end of which is connected to the locking support 192 , and the other end is connected to the position between the hinge part of the gear lever 191 and the position between the gear pin 194 .
  • Return spring 193 can also be set as compression spring, and its one end is connected with locking support 192, and its other end is connected with the unlocking end of gear bar 191.
  • the return spring 193 can also be set as a torsion spring, which is set at the hinged part of the shift rod 191 and the locking support 192 .
  • the shift rod 191 is hinged to the locking support 192 through a pin shaft 195 , and the locking device 18 further includes a lock nut 196 that restricts the axial movement of the pin shaft 195 .
  • the rubber strip trolley further includes a stop component 19 for limiting the reverse rotation of the rubber roll 16 .
  • the rubber material roll 16 rotates forward to the state where the rubber strips on the rubber material roll 16 are output, and the rubber material roll 16 is reversed to the opposite direction of its forward rotation.
  • the use safety is further improved by setting the anti-retraction component 19 .
  • the glue strip trolley also includes a guiding assembly for guiding the glue strips derived from the glue roll 16 .
  • the rubber strip is guided by the guide assembly, so that the rubber strip is input into the joint assembly 2, thereby improving the smoothness of the rubber strip delivery.
  • the guide assembly includes the first support roller 15 arranged on the trolley bracket 12, the leading out centering roller 14 and the turning roller 13; 14 and steering roller 13; the exporting centering roller 14 includes two pinching rollers parallel to each other, and the axis direction of the pinching roller is perpendicular to the axis direction of the first supporting roller 15 and the steering roller 13.
  • the lead-out centering roller 14 and the steering roller 13 may be provided, or only the first support roller 15 and the lead-out centering roller 14 are provided.
  • a second support roller 20 is also added, the second support roller 20 is parallel to the first support roller 15, and the second support roller 20 is located between the first support roller 15 and the leading-out centering roller 14 to improve the support effect, Prevent the rubber strip passing between the first supporting roller 15 and the leading out and centering roller 14 from falling.
  • the second support roller 20 is located close to the lead-out centering roller 14 .
  • the strip trolley also includes an AGV (Automated Guided Vehicle, automatic guided vehicle) trolley 11 for driving the bracket 12 to move.
  • AGV Automated Guided Vehicle, automatic guided vehicle
  • the support 12 can also be manually moved to complete the movement of the rubber strip trolley.
  • the bottom of the bracket 12 is provided with rollers.
  • support 12 bottom be provided with roller, in the process that AGV trolley 11 drives support 12 to move, the roller of support 12 contacts with the ground, reduces the bearing weight of AGV trolley 11.

Landscapes

  • Folding Of Thin Sheet-Like Materials, Special Discharging Devices, And Others (AREA)
  • Tyre Moulding (AREA)

Abstract

Disclosed is an automatic rubber strip feeding device, comprising: a rack (8); at least two rubber strip trolleys (1, 9) capable of being assembled on and disassembled from the rack (8), each of the rubber strip trolleys (1, 9) comprising a trolley support (12) and a rubber roll (16) rotatably arranged on the trolley support (12); a rubber strip detection device (4) for detecting whether a rubber strip exists; a joint assembly (2) comprising a support (29), and a first material clamping assembly (22), a cutter (23), a rolling assembly (24), a suctioning assembly (25) and a second material clamping assembly (28) that are arranged on the support (29), the rubber strip sequentially passing through the first material clamping assembly (22), the suctioning assembly (25) and the second material clamping assembly (28), the cutter (23) being configured to cut the rubber strip between the first material clamping assembly (22) and the suctioning assembly (25), and the rolling assembly (24) being configured to press together the head and tail of the rubber strip on the suctioning assembly (25); a clamping assembly (3) for clamping the head of the rubber strip on the rubber roll (16) and moving to the position of the tail of the rubber strip sucked by the suctioning assembly (25); and an opening assembly (6) for conducting an opening operation on the rubber strip. The automatic rubber strip feeding device improves the production efficiency.

Description

胶条自动续料装置Rubber strip automatic feeding device
本申请要求于2021年12月22日提交至中国国家知识产权局、申请号为202111583661.8,发明名称为“胶条自动续料装置”的专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the patent application submitted to the State Intellectual Property Office of China on December 22, 2021, with the application number 202111583661.8, and the invention name is "Automatic Rubber Strip Refilling Device", the entire content of which is incorporated in this application by reference middle.
技术领域technical field
本申请涉及轮胎生产设备技术领域,特别涉及一种胶条自动续料装置。The present application relates to the technical field of tire production equipment, in particular to an automatic strip feeding device.
背景技术Background technique
轮胎成型过程中,胶条没料后,需要停机,再将胶条运送到导开工位,然再将料头和料尾接上,整个过程需要人工完成,停机时间较长,自动化程度不高,影响到轮胎的生产效率。During the tire building process, after the rubber strip is out of material, it needs to be shut down, and then the rubber strip is transported to the guiding station, and then the material head and the material tail are connected. The whole process needs to be completed manually, the downtime is long, and the degree of automation is not high. , affecting the production efficiency of tires.
因此,如何提高生产效率,是本技术领域人员亟待解决的问题。Therefore, how to improve production efficiency is an urgent problem to be solved by those skilled in the art.
发明内容Contents of the invention
有鉴于此,本申请提供了一种胶条自动续料装置,以提高生产效率。In view of this, the present application provides an automatic glue feeding device to improve production efficiency.
为实现上述目的,本申请提供如下技术方案:In order to achieve the above object, the application provides the following technical solutions:
一种胶条自动续料装置,包括:An automatic rubber strip feeding device, comprising:
机架;frame;
能够组装及分离的设置于所述机架上的胶条小车,所述胶条小车的数量为至少两个,其中包括第一胶条小车及第二胶条小车,所述胶条小车包括小车支架及用于缠绕胶条的胶料卷,所述胶料卷转动设置于所述小车支架;The rubber strip trolley that can be assembled and separated is arranged on the frame, the number of the rubber strip trolley is at least two, including the first rubber strip trolley and the second rubber strip trolley, and the rubber strip trolley includes a trolley A bracket and a roll of rubber material for winding the rubber strip, the roll of rubber material is rotatably arranged on the bracket of the trolley;
用于检测正在使用的所述胶料卷上是否有胶条的胶条检测装置;A strip detection device for detecting whether there is a strip of glue on the roll of glue in use;
接头组件,所述接头组件包括支架及设置于所述支架的第一夹料组件、裁刀、滚压组件、吸盘组件及第二夹料组件,所述胶条依次经过所述第一夹料组件、所述吸盘组件及所述第二夹料组件,所述裁刀用于对位于所述第一 夹料组件与所述吸盘组件之间的胶条进行切割,所述滚压组件用于将所述吸盘组件上的所述胶条的料头及所述胶条的料尾压合;当所述胶条的胶条检测装置检测正在使用的所述胶料卷上没有胶条后,所述第一夹料组件与所述第二夹料组件夹紧所述胶条,所述裁刀对所述胶条进行切割,所述吸盘组件将所述胶条的料尾吸住;A joint assembly, the joint assembly includes a bracket and a first clamping component, a cutting knife, a rolling component, a suction cup component and a second clamping component arranged on the bracket, and the rubber strip passes through the first clamping component in sequence assembly, the suction cup assembly and the second clamping assembly, the cutter is used to cut the rubber strip located between the first clamping assembly and the suction cup assembly, and the rolling assembly is used for Press the material head of the rubber strip on the suction cup assembly and the material tail of the rubber strip; when the rubber strip detection device of the rubber strip detects that there is no rubber strip on the rubber material roll in use, The first clamping component and the second clamping component clamp the rubber strip, the cutter cuts the rubber strip, and the suction cup component sucks the tail of the rubber strip;
夹取组件,用于夹取所述胶料卷上胶条的料头并移动至所述吸盘组件吸住的所述胶条的料尾位置,所述滚压组件将所述胶条的料头及所述胶条的料尾压合;The clamping assembly is used for clamping the material head of the rubber strip on the rubber material roll and moving to the position of the tail of the rubber strip sucked by the suction cup assembly, and the rolling assembly pushes the material of the rubber strip The head and the tail of the rubber strip are pressed together;
用于对所述胶条进行导开操作的导开组件。A decoupling assembly used for decoupling the rubber strip.
可选地,上述胶条自动续料装置中,还包括:Optionally, in the above-mentioned rubber strip automatic feeding device, it also includes:
用于将经过所述第二夹料组件的所述胶条进行转向的转向组件,经过所述转向组件转向的所述胶条输入所述导开组件进行导开操作;a diverting assembly for diverting the adhesive strip passing through the second clamping assembly, and the adhesive strip diverted by the diverting assembly is input into the guiding assembly for unwinding operation;
用于对进行导开操作后的所述胶条进行转向及储料的转向及储料组件。The steering and storage assembly is used to divert and store the rubber strip after the unwinding operation.
可选地,上述胶条自动续料装置中,所述接头组件还包括用于对胶条的料头及所述胶条的料尾压合的部分进行缝合的缝合组件,所述缝合组件位于所述吸盘组件与所述第二夹料组件之间。Optionally, in the above-mentioned automatic feeding device for rubber strips, the joint assembly further includes a sewing assembly for sewing the jointed part of the head of the rubber strip and the tail of the rubber strip, and the sewing assembly is located at between the suction cup assembly and the second clamping assembly.
可选地,上述胶条自动续料装置中,所述接头组件还包括设置于所述缝合组件与所述第二夹料组件之间的接头定中辊;Optionally, in the above-mentioned automatic tape feeding device, the joint assembly further includes a joint centering roller arranged between the sewing assembly and the second clamping assembly;
所述接头定中辊包括两个相互平行的定位辊,两个所述定位辊之间形成供所述胶条通过的缝隙;两个所述定位辊的排列方向与所述缝合组件施加于所述胶条上的力的方向垂直。The joint centering roller includes two positioning rollers parallel to each other, and a gap for the rubber strip to pass is formed between the two positioning rollers; The direction of the force on the strip is vertical.
可选地,上述胶条自动续料装置中,所述第二胶条小车与所述第一胶条小车对称设置于所述接头组件两侧;Optionally, in the above-mentioned automatic rubber strip feeding device, the second rubber strip trolley and the first rubber strip trolley are symmetrically arranged on both sides of the joint assembly;
所述接头组件还包括设置于所述支架的两个挡辊,一个所述挡辊用于将所述第一胶条小车输出的所述胶条导入所述第一夹料组件,另一个所述挡辊用于将所述第二胶条小车输出的所述胶条导入所述第一夹料组件。The joint assembly also includes two retaining rollers arranged on the support, one of which is used to guide the rubber strips output from the first rubber strip trolley into the first clamping assembly, and the other is used to The retaining roller is used to guide the rubber strip output by the second rubber strip trolley into the first clamping assembly.
可选地,上述胶条自动续料装置中,所述第一夹料组件包括:Optionally, in the above-mentioned automatic tape feeding device, the first clamping component includes:
长行程直线驱动装置,所述长行程直线驱动装置的主体与所述支架连接;A long-stroke linear drive device, the main body of the long-stroke linear drive device is connected to the bracket;
短行程直线驱动装置,所述短行程直线驱动装置的主体与所述长行程直线驱动装置的驱动端连接,所述短行程直线驱动装置与所述长行程直线驱动装置的驱动方向重合;A short-stroke linear drive device, the main body of the short-stroke linear drive device is connected to the driving end of the long-stroke linear drive device, and the driving direction of the short-stroke linear drive device coincides with that of the long-stroke linear drive device;
设置于所述短行程直线驱动装置的驱动端的夹板;a splint arranged at the driving end of the short-stroke linear drive device;
与所述支架连接的垫板,所述垫板与所述夹板之间形成供所述胶条通过或夹紧的间隙。A backing plate connected with the bracket, a gap for the rubber strip to pass or be clamped is formed between the backing plate and the splint.
可选地,上述胶条自动续料装置中,述夹取组件包括:Optionally, in the above-mentioned automatic tape feeding device, the clamping component includes:
用于夹取所述胶料卷上胶条的料头的料爪;A material claw for clamping the material head of the rubber strip on the rubber material roll;
驱动所述料爪沿水平方向伸缩运动的水平驱动装置;a horizontal drive device that drives the material claw to move telescopically in the horizontal direction;
与所述水平驱动装置的本体连接的摆臂;a swing arm connected to the body of the horizontal drive device;
驱动所述摆臂沿竖直面摆动的摆动驱动装置,所述料爪能够通过所述摆动驱动装置的驱动夹取所述第一胶条小车的胶料卷及所述第二胶条小车的胶料卷的胶条的料头;A swing driving device that drives the swing arm to swing along the vertical plane, and the material claw can clamp the rubber material roll of the first rubber strip trolley and the rubber strip of the second rubber strip trolley through the drive of the swing driving device. The head of the rubber strip of the rubber material roll;
驱动所述料爪上升或下降运动的升降装置;A lifting device that drives the upward or downward movement of the material claw;
与所述机架连接的连接架,所述升降装置与所述连接架连接。A connecting frame connected with the frame, the lifting device is connected with the connecting frame.
可选地,上述胶条自动续料装置中,所述料爪包括第一料夹、第二料夹及驱动所述第一料夹及所述第二料夹相互靠近及远离的平行气爪;Optionally, in the above-mentioned automatic feeding device for rubber strips, the material jaws include a first material clamp, a second material clamp, and parallel air claws that drive the first material clamp and the second material clamp to approach and move away from each other ;
所述第一料夹与所述第二料夹之间形成用于夹取所述胶条的料头的间隙。A gap for clamping the head of the rubber strip is formed between the first material clip and the second material clip.
可选地,上述胶条自动续料装置中,所述胶条小车还包括:Optionally, in the above-mentioned glue strip automatic feeding device, the glue strip trolley also includes:
锁紧盘,所述锁紧盘与所述胶料卷同轴连接;A locking disc, the locking disc is coaxially connected with the rubber roll;
设置于所述小车支架且用于对所述锁紧盘进行锁紧及解锁操作的锁紧装置。A locking device arranged on the trolley support and used for locking and unlocking the locking disk.
可选地,上述胶条自动续料装置中,所述锁紧盘上具有延其周向设置的多个锁止孔;Optionally, in the above-mentioned automatic tape feeding device, the locking disc has a plurality of locking holes arranged along its circumference;
所述锁紧装置包括与所述小车支架连接的所述锁紧支座、铰接于所述锁紧支座上的档杆及复位所述档杆的复位弹簧,所述档杆的一端具有用于与所 述锁止孔配合锁止的挡柱,所述复位弹簧用于使所述挡柱靠近所述锁紧支座,所述档杆的另一端为用于克服所述复位弹簧的弹性复位力的解锁端。The locking device includes the locking support connected to the trolley support, a shift lever hinged on the locking support, and a return spring for resetting the shift lever. One end of the shift lever has a For the stop post that is locked with the locking hole, the return spring is used to make the stop post close to the locking support, and the other end of the stop rod is used to overcome the elasticity of the return spring. Unlocked end of reset force.
可选地,上述胶条自动续料装置中,述档杆通过销轴铰接于所述锁紧支座;Optionally, in the above-mentioned automatic strip feeding device, the gear lever is hinged to the locking support through a pin;
所述锁紧装置还包括限制所述销轴轴向移动的锁紧螺母。The locking device also includes a lock nut that restricts the axial movement of the pin shaft.
可选地,上述胶条自动续料装置中,述胶条小车在组装于所述机架时,所述档杆的解锁端与所述机架接触且解锁。Optionally, in the above-mentioned automatic rubber strip feeding device, when the rubber strip trolley is assembled on the frame, the unlocking end of the shift lever is in contact with the frame and unlocked.
可选地,上述胶条自动续料装置中,所述胶条小车还包括用于限制所述胶料卷倒转的止退组件。Optionally, in the above-mentioned automatic glue feeding device, the glue strip trolley further includes a stop component for limiting the reverse of the glue roll.
可选地,上述胶条自动续料装置中,所述胶条小车还包括用于对所述胶料卷导出的所述胶条进行引导的引导组件。Optionally, in the above-mentioned automatic glue strip feeding device, the glue strip trolley further includes a guide assembly for guiding the glue strips exported from the glue roll.
可选地,上述胶条自动续料装置中,所述引导组件包括设置于所述小车支架的第一支撑辊、导出定中辊及转向辊;Optionally, in the above-mentioned automatic strip feeding device, the guide assembly includes a first support roller, a lead-out centering roller, and a steering roller arranged on the trolley support;
所述胶料卷导出的所述胶条依次经过所述第一支撑辊、所述导出定中辊及所述转向辊;The rubber strips exported from the rubber roll pass through the first support roller, the export centering roller and the steering roller in sequence;
所述导出定中辊包括两个相互平行的夹持辊,所述夹持辊的轴线方向与所述第一支撑辊及所述转向辊的轴线方向相互垂直。The lead-out and centering roller includes two pinch rollers parallel to each other, and the axial directions of the pinch rollers are perpendicular to the axial directions of the first support roller and the steering roller.
可选地,上述胶条自动续料装置中,述胶条小车还包括用于带动所述支架移动的AGV小车。Optionally, in the above-mentioned automatic strip feeding device, the strip trolley further includes an AGV trolley for driving the bracket to move.
可选地,上述胶条自动续料装置中,所述支架底部设置有滚轮。Optionally, in the above-mentioned automatic tape feeding device, rollers are provided at the bottom of the bracket.
从上述的技术方案可以看出,本申请提供的胶条自动续料装置,胶条检测装置检测到正在使用的胶料卷上没有胶条时,第一夹料组件与第二夹料组件夹紧胶条,裁刀对第一夹料组件与第二夹料组件之间的胶条进行裁断,吸盘组件将料尾(被第一夹料组件夹紧的胶条的尾部)吸住。以正在使用的胶料卷为第一胶条小车的胶料卷为例,夹取组件夹取第二胶条小车的胶料卷上胶条的料头,并且将该胶料卷的胶条的料头移动至吸盘组件吸住的胶条的料尾位置,再通过滚压组件将吸盘组件上的胶条的料头与另一个胶条的料尾压合,第二胶条小车的胶料卷成为正在使用的胶料卷,完成胶条的自动续料。 由于胶条小车能够组装及分离的设置于机架,因此,将设置没有胶条的胶料卷的胶条小车由机架分离,重新装载胶条(如更换胶料卷或重新向胶料卷缠绕胶条)后再组装于机架。通过上述设置,直接将胶条的料尾与另一个胶条的料头连接,整个过程缩短了停机时间,提高了生产效率。It can be seen from the above-mentioned technical scheme that in the rubber strip automatic feeding device provided by the present application, when the rubber strip detection device detects that there is no rubber strip on the rubber material roll being used, the first clamping component and the second clamping component clamp Tighten the rubber strip, the cutting knife cuts the rubber strip between the first clamping component and the second clamping component, and the suction cup component sucks the material tail (the tail of the rubber strip clamped by the first clamping component). Taking the rubber roll being used as the rubber roll of the first rubber strip trolley as an example, the clamping component clamps the head of the rubber strip on the rubber roll of the second rubber strip trolley, and the rubber strip of the rubber strip trolley The material head of the suction cup assembly moves to the position of the tail of the rubber strip sucked by the suction cup assembly, and then presses the material head of the rubber strip on the suction cup assembly with the tail of another rubber strip through the rolling assembly, and the glue of the second rubber strip trolley The material roll becomes the rubber material roll in use, and the automatic refilling of the rubber strip is completed. Since the rubber strip trolley can be assembled and separated from the frame, the rubber strip trolley with the rubber roll without the rubber strip is separated from the frame, and the rubber strip is reloaded (such as changing the rubber roll or refilling the rubber roll. Winding rubber strips) and then assembled on the rack. Through the above setting, the material tail of the rubber strip is directly connected with the material head of another rubber strip, the whole process shortens the downtime and improves the production efficiency.
附图说明Description of drawings
为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本申请实施例提供的胶条自动续料装置的结构示意图;Fig. 1 is the schematic structural view of the rubber strip automatic feeding device provided by the embodiment of the present application;
图2为本申请实施例提供的胶条小车的结构示意图;Fig. 2 is the structural representation of the rubber strip trolley that the embodiment of the present application provides;
图3为本申请实施例提供的锁紧装置的结构示意图;FIG. 3 is a schematic structural diagram of a locking device provided in an embodiment of the present application;
图4为本申请实施例提供的接头组件的结构示意图;FIG. 4 is a schematic structural diagram of a joint assembly provided in an embodiment of the present application;
图5为本申请实施例提供的夹取组件的结构示意图。FIG. 5 is a schematic structural diagram of a clamping assembly provided in an embodiment of the present application.
具体实施方式Detailed ways
本申请公开了一种胶条自动续料装置,以提高生产效率。The application discloses an automatic rubber strip feeding device to improve production efficiency.
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the application with reference to the drawings in the embodiments of the application. Apparently, the described embodiments are only some of the embodiments of the application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
如图1-图5所示,本申请实施例提供了一种胶条自动续料装置,包括机架8、胶条小车、胶条检测装置4、接头组件2、夹取组件3及导开组件6。胶条小车能够组装及分离的设置于机架8上,胶条小车的数量为至少一个,本例中采用两个,其中包括第一胶条小车1及第二胶条小车9,胶条小车包括小车支架12及用于缠绕胶条的胶料卷16,胶料卷16转动设置于小车支架12;胶条检测装置4用于检测正在使用的胶料卷16上是否有胶条;接头组件2包 括支架29及设置于支架29的第一夹料组件22、裁刀23、滚压组件24、吸盘组件25及第二夹料组件28,胶条依次经过第一夹料组件22、吸盘组件25及第二夹料组件28,裁刀23用于对位于第一夹料组件22与吸盘组件25之间的胶条进行切割,滚压组件24用于将吸盘组件25上的胶条的料头与另一个胶条的料尾压合;当胶条的胶条检测装置4检测正在使用的胶料卷16上没有胶条后,第一夹料组件22与第二夹料组件28夹紧胶条,裁刀23对胶条进行切割,吸盘组件25将胶条的料尾吸住;夹取组件3用于夹取胶料卷16上胶条的料头并移动至吸盘组件25吸住的胶条的料尾位置;导开组件6用于对胶条进行导开操作。As shown in Figures 1 to 5, the embodiment of the present application provides an automatic tape feeding device, including a frame 8, a tape trolley, a tape detection device 4, a joint assembly 2, a gripping assembly 3 and a guide Component6. The rubber strip trolley can be assembled and separated and arranged on the frame 8. The quantity of the rubber strip trolley is at least one. In this example, two are used, including the first rubber strip trolley 1 and the second rubber strip trolley 9. The rubber strip trolley It includes a trolley bracket 12 and a rubber material roll 16 for winding rubber strips. The rubber material roll 16 is rotated and installed on the trolley bracket 12; the rubber strip detection device 4 is used to detect whether there is a rubber strip on the rubber material roll 16 being used; the joint assembly 2. It includes the bracket 29 and the first clamping component 22, the cutter 23, the rolling component 24, the suction cup component 25 and the second clamping component 28 arranged on the bracket 29. The rubber strip passes through the first clamping component 22 and the suction cup component in sequence 25 and the second clamping assembly 28, the cutter 23 is used to cut the rubber strip between the first clamping assembly 22 and the suction cup assembly 25, and the rolling assembly 24 is used to cut the rubber strip on the suction cup assembly 25. The head is pressed against the tail of another rubber strip; when the rubber strip detection device 4 of the rubber strip detects that there is no rubber strip on the rubber material roll 16 being used, the first clamping component 22 and the second clamping component 28 are clamped The rubber strip, the cutter 23 cuts the rubber strip, and the suction cup assembly 25 sucks the tail of the rubber strip; the clamping assembly 3 is used to clamp the head of the rubber strip on the rubber material roll 16 and move to the suction cup assembly 25 to suck it The tail position of the glue strip; the guide assembly 6 is used to guide the glue strip.
本申请实施例提供的胶条自动续料装置,胶条检测装置4检测到正在使用的胶料卷16上没有胶条时,第一夹料组件22与第二夹料组件28夹紧胶条,裁刀23对第一夹料组件22与第二夹料组件28之间的胶条进行裁断,吸盘组件25将料尾(被第一夹料组件22夹紧的胶条的尾部)吸住。以正在使用的胶料卷16为第一胶条小车1的胶料卷16为例,夹取组件3夹取第二胶条小车9的胶料卷16上胶条的料头,并且将该胶料卷16的胶条的料头移动至吸盘组件25吸住的胶条的料尾位置,再通过滚压组件24将吸盘组件25上的胶条的料头与另一个胶条的料尾压合,第二胶条小车9的胶料卷16成为正在使用的胶料卷16,完成胶条的自动续料。由于胶条小车能够组装及分离的设置于机架8,因此,将设置没有胶条的胶料卷16的胶条小车由机架8分离,重新装载胶条(如更换胶料卷16或重新向胶料卷16缠绕胶条)后再组装于机架8。通过上述设置,直接将胶条的料尾与另一个胶条的料头连接,整个过程缩短了停机时间,提高了生产效率。In the rubber strip automatic feeding device provided in the embodiment of the present application, when the rubber strip detection device 4 detects that there is no glue strip on the rubber material roll 16 being used, the first clamping component 22 and the second clamping component 28 clamp the rubber strip , the cutting knife 23 cuts off the rubber strip between the first material clamping assembly 22 and the second material clamping assembly 28, and the suction cup assembly 25 sucks the material tail (the tail of the rubber strip clamped by the first material clamping assembly 22) . Taking the rubber material roll 16 being used as the rubber material roll 16 of the first rubber strip trolley 1 as an example, the clamping assembly 3 clamps the material head of the rubber strip on the rubber material roll 16 of the second rubber strip trolley 9, and the The material head of the rubber strip of the rubber material roll 16 moves to the material tail position of the rubber strip sucked by the suction cup assembly 25, and then the material head of the rubber strip on the suction cup assembly 25 is connected to the material tail of another rubber strip by the rolling assembly 24 Pressing, the rubber material roll 16 of the second rubber strip dolly 9 becomes the rubber material roll 16 in use, and completes the automatic feeding of the rubber strip. Because the glue strip dolly can be assembled and separated and is arranged on the frame 8, therefore, the glue strip dolly that does not have the glue material roll 16 of the glue strip is separated by the frame 8, and the glue strip is reloaded (as changing the glue material roll 16 or reloading To the rubber material roll 16, wind the rubber strip) and then assemble it on the frame 8. Through the above setting, the material tail of the rubber strip is directly connected with the material head of another rubber strip, the whole process shortens the downtime and improves the production efficiency.
第二胶条小车9的胶料卷16上没有胶条时,夹取组件3夹取第一胶条小车1的胶料卷16上胶条的料头When there is no rubber strip on the rubber material roll 16 of the second rubber strip trolley 9, the clamping assembly 3 clamps the head of the rubber strip on the rubber material roll 16 of the first rubber strip trolley 1
同时,摆转气缸34将料夹摆转到右侧水平位置,平行气爪32伸展,气缸33将松开的料夹送到右侧胶条料头位置,此时胶条料头位于料夹31与料夹37之间,平行气爪32收缩,料夹31与料夹37将胶条料头夹住,摆转气缸34带动料夹及料头逆时针转90度,模组通过摆臂38带动料夹及料头向上 运动到料尾位置,滚压组件24伸出将料头压在料尾上,此时平行气爪32伸展松开料头,滚压组件24在气缸带动下向上滚压,之后经过缝合组件26缝合,确保料头和料尾结合牢固,然后向前输送。AGV将左侧空小车运出后,再将装满胶条胶料的小车运送到左侧工位,待右侧胶条无料后,夹料组件22和夹料组件28同时将胶条夹住,裁刀23在气缸的作用下伸出将胶条裁断,吸盘组件25将料尾吸住。同时,摆转气缸34将料夹摆转到左侧水平位置,重复上述过程。At the same time, the swing cylinder 34 swings the material clip to the horizontal position on the right side, the parallel air claw 32 stretches, and the cylinder 33 sends the loosened material clip to the position of the head of the rubber strip on the right. Between 31 and material clamp 37, the parallel air claw 32 shrinks, the material clamp 31 and material clamp 37 clamp the rubber strip material head, the swing cylinder 34 drives the material clamp and the material head to turn 90 degrees counterclockwise, and the module passes through the swing arm 38 drives the material clip and the material head to move upward to the position of the material tail, the rolling assembly 24 stretches out and presses the material head on the material tail, at this time the parallel air claw 32 stretches to loosen the material head, and the rolling assembly 24 rolls upwards under the drive of the cylinder Press, then sew through the sewing assembly 26 to ensure that the material head and the material tail are combined firmly, and then transported forward. After the AGV transports the empty trolley on the left side, it transports the trolley full of rubber strips to the left station. After the rubber strips on the right side are empty, the clamping component 22 and the clamping component 28 clamp the rubber strips at the same time. Live, cutting knife 23 stretches out under the effect of air cylinder and glue strip is cut off, and suction cup assembly 25 sucks material tail. Simultaneously, the swing cylinder 34 swings the material folder to the left horizontal position, and repeats the above process.
本申请实施例提供的胶条自动续料装置中,还包括:用于将经过第二夹料组件28的胶条进行转向的转向组件5,经过转向组件5转向的胶条输入导开组件6进行导开操作;用于对进行导开操作后的胶条进行转向及储料的转向及储料组件7。其中,转向及储料组件7可以暂时储存胶条,以避免在胶条的料尾与胶条的料头连接过程中停机操作,进一步提高了生产效率。其中,转向组件5及转向及储料组件7的设置,是为了尽可能提高支架29上安装的部件的布局效果,其中,转向组件5及转向及储料组件7的转向调节方向在此不做具体限制。The rubber strip automatic feeding device provided in the embodiment of the present application also includes: a steering assembly 5 for turning the rubber strip passing through the second clamping assembly 28, and the rubber strip diverted by the steering assembly 5 is input into the guide assembly 6 Carry out the uncoiling operation; the steering and storage assembly 7 for turning and storing the rubber strips after the uncoiling operation. Wherein, the steering and material storage assembly 7 can temporarily store the rubber strip, so as to avoid shutdown operation during the connection process between the tail of the rubber strip and the head of the rubber strip, thereby further improving the production efficiency. Wherein, the arrangement of the steering assembly 5 and the steering and material storage assembly 7 is to improve the layout effect of the parts installed on the bracket 29 as much as possible, wherein the steering adjustment direction of the steering assembly 5 and the steering and storage assembly 7 is not done here. Specific restrictions.
为了提高连接强度,接头组件2还包括用于对胶条的料头及胶条的料尾压合的部分进行缝合的缝合组件26,缝合组件26位于吸盘组件25与第二夹料组件28之间。可以理解的是,在缝合组件26对胶条的料头及胶条的料尾压合的部分进行缝合过程中,需要不影响胶条的导开,因此,缝合组件26可以对胶条的两个面进行分别的缝合,而滚压组件24对胶条的压合状态不影响后续的导开操作。本实施例中,缝合组件26可以为缝线装置,也可以为热熔缝合装置,在此不对缝合组件26的具体结构做限制。In order to improve the connection strength, the joint assembly 2 also includes a sewing assembly 26 for sewing the jointed parts of the head of the rubber strip and the tail of the rubber strip, and the sewing assembly 26 is located between the suction cup assembly 25 and the second clamping assembly 28 between. It can be understood that, during the stitching process of the sewing assembly 26 on the part where the head of the rubber strip and the tail of the rubber strip are pressed together, it is necessary not to affect the decoupling of the rubber strip. Each surface is stitched separately, and the pressing state of the rubber strip by the rolling assembly 24 does not affect the subsequent decoupling operation. In this embodiment, the suture assembly 26 may be a suture device or a hot-melt suture device, and the specific structure of the suture assembly 26 is not limited here.
进一步地,接头组件2还包括设置于缝合组件26与第二夹料组件28之间的接头定中辊27。Further, the joint assembly 2 further includes a joint centering roller 27 disposed between the sewing assembly 26 and the second clamping assembly 28 .
接头定中辊27包括两个相互平行的定位辊,两个定位辊之间形成供胶条通过的缝隙;两个定位辊的排列方向与缝合组件26施加于胶条上的力的方向垂直。通过上述设置,对胶条的位置进行定位,有效提高了胶条输送的顺畅程度,避免胶条脱离接头组件2。The joint centering roller 27 includes two positioning rollers parallel to each other, forming a gap for the rubber strip to pass between the two positioning rollers; the arrangement direction of the two positioning rollers is perpendicular to the direction of the force exerted by the sewing assembly 26 on the rubber strip. Through the above setting, the position of the rubber strip is positioned, which effectively improves the smoothness of the rubber strip transportation and prevents the rubber strip from detaching from the joint assembly 2 .
本实施例中,第二胶条小车9与第一胶条小车1对称设置于接头组件2两侧。接头组件2还包括设置于支架29的两个挡辊21,一个挡辊21用于将第一胶条小车1输出的胶条导入第一夹料组件22,另一个挡辊21用于将第二胶条小车9输出的胶条导入第一夹料组件22。通过上述设置,有效提高了结构紧凑性。In this embodiment, the second glue strip trolley 9 and the first glue strip trolley 1 are arranged symmetrically on both sides of the connector assembly 2 . The joint assembly 2 also includes two retaining rollers 21 arranged on the bracket 29, one retaining roller 21 is used to guide the rubber strips output from the first rubber strip trolley 1 into the first clamping assembly 22, and the other retaining roller 21 is used to guide the rubber strips output by the first rubber strip trolley 1 The rubber strip output by the second rubber strip trolley 9 is imported into the first clamping assembly 22 . Through the above arrangement, the structural compactness is effectively improved.
进一步地,第一夹料组件22包括长行程直线驱动装置221、短行程直线驱动装置222、夹板223及垫板224。长行程直线驱动装置221的主体与支架29连接;短行程直线驱动装置222的主体与长行程直线驱动装置221的驱动端连接,短行程直线驱动装置222与长行程直线驱动装置221的驱动方向重合;驱动端的夹板223设置于短行程直线驱动装置222;垫板224与支架29连接,垫板224与夹板223之间形成供胶条通过或夹紧的间隙,垫板224上有斜向下吹气孔,防止胶料粘在垫板224上。Further, the first clamping assembly 22 includes a long-stroke linear drive device 221 , a short-stroke linear drive device 222 , a splint 223 and a backing plate 224 . The main body of the long-stroke linear drive device 221 is connected to the bracket 29; the main body of the short-stroke linear drive device 222 is connected to the driving end of the long-stroke linear drive device 221, and the driving directions of the short-stroke linear drive device 222 and the long-stroke linear drive device 221 coincide The splint 223 at the driving end is arranged on the short-stroke linear drive device 222; the backing plate 224 is connected with the bracket 29, and a gap is formed between the backing plate 224 and the splint 223 for the rubber strip to pass or clamp, and the backing plate 224 has an oblique downward blowing The air holes prevent the glue from sticking to the backing plate 224.
当夹取组件3夹取胶条的料头向吸盘组件25移动时,长行程直线驱动装置221及短行程直线驱动装置222均处于收缩状态,避免阻碍胶条的移动。当正常上料时,长程直线驱动装置221伸出,短行程直线驱动装置222收缩,确保夹板223和垫板224之间具有的间隙能够供胶条通过。当胶条即将用完时,需要第一夹料组件22夹持胶条,长程直线驱动装置221及短行程直线驱动装置222均处于伸出状态,确保快速夹住胶条。When the clipping component 3 clamps the head of the rubber strip and moves toward the suction cup assembly 25, the long-stroke linear drive device 221 and the short-stroke linear drive device 222 are both in contraction state, so as to avoid hindering the movement of the rubber strip. When feeding normally, the long-stroke linear drive device 221 stretches out, and the short-stroke linear drive device 222 shrinks to ensure that the gap between the splint 223 and the backing plate 224 can pass through for the rubber strip. When the rubber strip is about to be used up, the first clamping assembly 22 is needed to clamp the rubber strip, and the long-distance linear drive device 221 and the short-stroke linear drive device 222 are all in an extended state to ensure fast clamping of the rubber strip.
进一步地,垫板224上有斜向下的吹气孔,防止胶料粘在垫板224上。其中,上述吹气孔可以与吹气装置的出气口连通,以便于直接向斜向下吹气孔内通入气体,进一步起到了防止粘料的效果。当然,吹气孔也可以设置为其他结构,如,吹气孔水平设置或吹气孔倾斜向上。Further, there are blowing holes obliquely downward on the backing plate 224 to prevent the glue from sticking to the backing plate 224 . Wherein, the air blowing hole can be communicated with the air outlet of the air blowing device, so as to directly pass gas into the obliquely downward blowing hole, and further prevent sticking. Of course, the air blowing hole can also be arranged in other structures, for example, the air blowing hole is arranged horizontally or the air blowing hole is inclined upward.
短行程直线驱动装置222及长行程直线驱动装置221优选为气缸,也可以应用直线电机、液压缸或电动伸缩杆等。The short-stroke linear drive device 222 and the long-stroke linear drive device 221 are preferably air cylinders, and linear motors, hydraulic cylinders, or electric telescopic rods can also be used.
进一步地,夹取组件3包括:用于夹取胶料卷16上胶条的料头的料爪;驱动料爪沿水平方向伸缩运动的水平驱动装置33;与水平驱动装置33的本体连接的摆臂38;驱动摆臂38沿竖直面摆动的摆动驱动装置34,料爪能够通过摆动驱动装置34的驱动夹取第一胶条小车1的胶料卷16及第二胶条小车9 的胶料卷16的胶条的料头;驱动料爪上升或下降运动的升降装置35;与机架8连接的连接架36,升降装置35与连接架36连接。通过上述设置,使得摆动驱动装置34驱动摆臂38沿竖直面摆动的摆动,可以带动料爪夹取第一胶条小车1的胶料卷16及第二胶条小车9的胶料卷16的胶条的料头,也可以直接将摆臂38向上竖直定位,以便于料爪夹取的胶条的料头与上一个胶条的料尾对接。Further, the clamping assembly 3 includes: a claw for clamping the head of the rubber strip on the rubber roll 16; a horizontal driving device 33 that drives the claw to move telescopically in the horizontal direction; Swing arm 38; the swing drive device 34 that drives the swing arm 38 to swing along the vertical plane, and the material claw can clamp the rubber roll 16 of the first rubber strip trolley 1 and the rubber strip trolley 9 of the second rubber strip trolley by driving the swing drive device 34 The material head of the rubber strip of the rubber material roll 16; the lifting device 35 that drives the material claw to rise or fall; the connecting frame 36 connected with the frame 8, and the lifting device 35 is connected with the connecting frame 36. Through the above arrangement, the swing driving device 34 drives the swing arm 38 to swing along the vertical plane, which can drive the claws to grab the rubber roll 16 of the first rubber strip car 1 and the rubber material roll 16 of the second rubber strip trolley 9 The material head of the rubber strip can also directly vertically position the swing arm 38 upwards, so that the material head of the rubber strip clamped by the material claw is docked with the material tail of the previous rubber strip.
当然,也可以将夹取组件3直接设置为机械手结构,如六轴机械手等。Of course, the clamping assembly 3 can also be directly configured as a manipulator structure, such as a six-axis manipulator.
进一步地,料爪包括第一料夹31、第二料夹37及驱动第一料夹31及第二料夹37相互靠近及远离的平行气爪32;第一料夹31与第二料夹37之间形成用于夹取胶条的料头的间隙。通过平行气爪32驱动第一料夹31与第二料夹37相互靠近,完成胶条的料头的夹取;平行气爪32驱动第一料夹31与第二料夹37相互远离,完成胶条的料头的释放。Further, the material claw includes a first material clamp 31, a second material clamp 37 and a parallel air claw 32 that drives the first material clamp 31 and the second material clamp 37 to approach and move away from each other; the first material clamp 31 and the second material clamp Between 37, form the gap that is used for clamping the material head of rubber strip. The first material clamp 31 and the second material clamp 37 are driven close to each other by the parallel air claw 32, and the clamping of the material head of the rubber strip is completed; the parallel air claw 32 drives the first material clamp 31 and the second material clamp 37 to move away from each other, and the process is completed. The release of the bead of the adhesive strip.
本实施例中的胶条小车还包括锁紧盘17及锁紧装置18,锁紧装置18用于对锁紧盘17进行锁紧及解锁操作。锁紧盘17与胶料卷16同轴连接;锁紧装置18设置于小车支架12上。通过上述设置,使得锁紧装置18通过对锁紧盘17进行锁紧及解锁操作实现对胶料卷16的锁紧及解锁。The rubber strip trolley in this embodiment also includes a locking disc 17 and a locking device 18 , and the locking device 18 is used for locking and unlocking the locking disc 17 . The locking disc 17 is coaxially connected with the rubber material roll 16 ; the locking device 18 is arranged on the trolley support 12 . Through the above arrangement, the locking device 18 realizes locking and unlocking of the rubber material roll 16 by performing locking and unlocking operations on the locking disc 17 .
当然,也可以直接设置对胶料卷16进行锁紧及解锁的锁紧结构,在此不再具体介绍且均在保护范围之内。Of course, a locking structure for locking and unlocking the rubber material roll 16 can also be provided directly, which will not be described in detail here and are all within the scope of protection.
具体地,锁紧盘17上具有延其周向设置的多个锁止孔;锁紧装置18包括与小车支架12连接的锁紧支座192、铰接于锁紧支座192上的档杆191及复位档杆191的复位弹簧193,档杆191的一端具有用于与锁止孔配合锁止的挡柱194,复位弹簧193用于使挡柱194靠近锁紧支座192,档杆191的另一端为用于克服复位弹簧193的弹性复位力的解锁端。也可以将锁紧盘17设置为摩擦盘,锁紧装置18为通过摩擦力锁紧及解锁锁紧盘17的结构,如刹车装置。还可以设置为离合器结构等。本实施例中,复位弹簧193为拉力弹簧,其一端与锁紧支座192连接,其另一端与档杆191的铰接部到其设置挡柱194之间的位置连接。也可以将复位弹簧193设置为压缩弹簧,其一端与锁紧支 座192连接,其另一端与档杆191的解锁端连接。还可以将复位弹簧193设置为扭力弹簧,其设置于档杆191与锁紧支座192的铰接部位。Specifically, the locking disc 17 has a plurality of locking holes arranged along its circumference; the locking device 18 includes a locking support 192 connected to the trolley support 12, and a shift rod 191 hinged on the locking support 192. And the back-moving spring 193 of resetting gear rod 191, one end of gear rod 191 has the retaining post 194 that is used to cooperate with locking hole to lock, and back-moving spring 193 is used for making retaining post 194 close to locking bearing 192, and the retaining post 191 of gear rod 191 The other end is an unlocking end for overcoming the elastic return force of the return spring 193 . The locking disc 17 can also be set as a friction disc, and the locking device 18 is a structure for locking and unlocking the locking disc 17 through frictional force, such as a brake device. It can also be set as a clutch structure and the like. In this embodiment, the return spring 193 is a tension spring, one end of which is connected to the locking support 192 , and the other end is connected to the position between the hinge part of the gear lever 191 and the position between the gear pin 194 . Return spring 193 can also be set as compression spring, and its one end is connected with locking support 192, and its other end is connected with the unlocking end of gear bar 191. The return spring 193 can also be set as a torsion spring, which is set at the hinged part of the shift rod 191 and the locking support 192 .
进一步地,档杆191通过销轴195铰接于锁紧支座192,锁紧装置18还包括限制销轴195轴向移动的锁紧螺母196。通过上述设置,确保了铰接的稳定性。Further, the shift rod 191 is hinged to the locking support 192 through a pin shaft 195 , and the locking device 18 further includes a lock nut 196 that restricts the axial movement of the pin shaft 195 . Through the above arrangement, the stability of the hinge is ensured.
为了便于自动化操作,胶条小车在组装于机架8时,档杆191的解锁端与机架8接触且解锁。In order to facilitate automatic operation, when the rubber strip trolley is assembled on the frame 8 , the unlocking end of the shift lever 191 is in contact with the frame 8 and unlocked.
优选地,胶条小车还包括用于限制胶料卷16倒转的止退组件19。其中,胶料卷16正转为胶料卷16上的胶条输出的状态,胶料卷16倒转为其正转相反的方向。通过设置止退组件19,进一步提高了使用安全性。Preferably, the rubber strip trolley further includes a stop component 19 for limiting the reverse rotation of the rubber roll 16 . Wherein, the rubber material roll 16 rotates forward to the state where the rubber strips on the rubber material roll 16 are output, and the rubber material roll 16 is reversed to the opposite direction of its forward rotation. The use safety is further improved by setting the anti-retraction component 19 .
胶条小车还包括用于对胶料卷16导出的胶条进行引导的引导组件。通过引导组件对胶条进行引导,以便于胶条输入到接头组件2内,从而提高胶条输送的顺畅程度。The glue strip trolley also includes a guiding assembly for guiding the glue strips derived from the glue roll 16 . The rubber strip is guided by the guide assembly, so that the rubber strip is input into the joint assembly 2, thereby improving the smoothness of the rubber strip delivery.
本实施例中,引导组件包括设置于小车支架12的第一支撑辊15、导出定中辊14及转向辊13;胶料卷16导出的胶条依次经过第一支撑辊15、导出定中辊14及转向辊13;导出定中辊14包括两个相互平行的夹持辊,夹持辊的轴线方向与第一支撑辊15及转向辊13的轴线方向相互垂直。当然,也可以仅设置导出定中辊14及转向辊13,或者,仅设置第一支撑辊15与导出定中辊14。In this embodiment, the guide assembly includes the first support roller 15 arranged on the trolley bracket 12, the leading out centering roller 14 and the turning roller 13; 14 and steering roller 13; the exporting centering roller 14 includes two pinching rollers parallel to each other, and the axis direction of the pinching roller is perpendicular to the axis direction of the first supporting roller 15 and the steering roller 13. Of course, only the lead-out centering roller 14 and the steering roller 13 may be provided, or only the first support roller 15 and the lead-out centering roller 14 are provided.
进一步地,还增加了第二支撑辊20,第二支撑辊20与第一支撑辊15相互平行,第二支撑辊20位于第一支撑辊15与导出定中辊14之间,提高支撑效果,防止第一支撑辊15与导出定中辊14之间穿出的胶条下落。Further, a second support roller 20 is also added, the second support roller 20 is parallel to the first support roller 15, and the second support roller 20 is located between the first support roller 15 and the leading-out centering roller 14 to improve the support effect, Prevent the rubber strip passing between the first supporting roller 15 and the leading out and centering roller 14 from falling.
更进一步地,第二支撑辊20位于靠近导出定中辊14的位置。Furthermore, the second support roller 20 is located close to the lead-out centering roller 14 .
为了提高自动化效果,胶条小车还包括用于带动支架12移动的AGV(Automated Guided Vehicle,自动导引运输车)小车11。In order to improve the automation effect, the strip trolley also includes an AGV (Automated Guided Vehicle, automatic guided vehicle) trolley 11 for driving the bracket 12 to move.
即,支架12也可以通过人工移动完成胶条小车的运动。为了方便胶条小车的移动,优选地,支架12底部设置有滚轮。That is, the support 12 can also be manually moved to complete the movement of the rubber strip trolley. In order to facilitate the movement of the strip trolley, preferably, the bottom of the bracket 12 is provided with rollers.
当然,在具有AGV小车11的实施例中,也可以使支架12底部设置有滚轮,在AGV小车11带动支架12移动的过程中,支架12的滚轮与地面接触,降低AGV小车11的承载重量。Certainly, in the embodiment with AGV trolley 11, also can make support 12 bottom be provided with roller, in the process that AGV trolley 11 drives support 12 to move, the roller of support 12 contacts with the ground, reduces the bearing weight of AGV trolley 11.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本申请。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本申请的精神或范围的情况下,在其它实施例中实现。因此,本申请将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the present application. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the application. Therefore, the present application will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (19)

  1. 一种胶条自动续料装置,其特征在于,包括:An automatic rubber strip feeding device, characterized in that it comprises:
    机架(8);Rack (8);
    接头组件(2),所述接头组件(2)包括支架(29)及设置于所述支架(29)的第一夹料组件(22)、裁刀(23)、滚压组件(24)、吸盘组件(25)及第二夹料组件(28),所述胶条依次经过所述第一夹料组件(22)、所述吸盘组件(25)及所述第二夹料组件(28),所述裁刀(23)用于对位于所述第一夹料组件(22)与所述吸盘组件(25)之间的胶条进行切割,所述滚压组件(24)用于将所述吸盘组件(25)上的所述胶条的料头及所述胶条的料尾压合;当正在使用的胶料卷(16)上没有胶条后,所述第一夹料组件(22)与所述第二夹料组件(28)夹紧所述胶条,所述裁刀(23)对所述胶条进行切割,所述吸盘组件(25)将所述胶条的料尾吸住;A joint assembly (2), the joint assembly (2) comprising a bracket (29) and a first clamping assembly (22), a cutting knife (23), a rolling assembly (24), A suction cup assembly (25) and a second clamping assembly (28), the rubber strip passes through the first clamping assembly (22), the suction cup assembly (25) and the second clamping assembly (28) in sequence , the cutter (23) is used to cut the rubber strip between the first clamping assembly (22) and the suction cup assembly (25), and the rolling assembly (24) is used to place the The head of the rubber strip on the suction cup assembly (25) and the tail of the rubber strip are pressed together; when there is no rubber strip on the rubber material roll (16) being used, the first clamping assembly ( 22) Clamp the adhesive strip with the second clamping assembly (28), the cutter (23) cuts the adhesive strip, and the suction cup assembly (25) removes the tail of the adhesive strip suck
    夹取组件(3),用于夹取胶料卷(16)上胶条的料头并移动至所述吸盘组件(25)吸住的所述胶条的料尾位置,所述滚压组件(24)将所述胶条的料头及所述胶条的料尾压合。The clamping assembly (3) is used to clamp the material head of the rubber strip on the rubber material roll (16) and move to the position of the tail of the rubber strip sucked by the suction cup assembly (25), and the rolling assembly (24) Pressing the head of the rubber strip and the tail of the rubber strip together.
  2. 如权利要求1所述的胶条自动续料装置,其特征在于,还包括:The rubber strip automatic feeding device according to claim 1, further comprising:
    用于对所述胶条进行导开操作的导开组件(6);A decoupling assembly (6) for decoupling the rubber strip;
    用于将经过所述第二夹料组件(28)的所述胶条进行转向的转向组件(5),经过所述转向组件(5)转向的所述胶条输入所述导开组件(6)进行导开操作;A diverting assembly (5) for diverting the adhesive strip passing through the second clamping assembly (28), the adhesive strip diverted through the diverting assembly (5) is input into the guiding assembly (6 ) to carry out the guide operation;
    用于对进行导开操作后的所述胶条进行转向及储料的转向及储料组件(7)。The steering and storage assembly (7) is used to divert and store the rubber strip after the unwinding operation.
  3. 如权利要求1所述的胶条自动续料装置,其特征在于,所述接头组件(2)还包括用于对胶条的料头及所述胶条的料尾压合的部分进行缝合的缝合组件(26),所述缝合组件(26)位于所述吸盘组件(25)与所述第二夹料组件(28)之间。The automatic feeding device for rubber strips according to claim 1, characterized in that, the joint assembly (2) also includes a part for sewing the head of the rubber strip and the joint of the tail of the rubber strip A suture assembly (26), the suture assembly (26) is located between the suction cup assembly (25) and the second clamping assembly (28).
  4. 如权利要求3所述的胶条自动续料装置,其特征在于,所述接头组件(2)还包括设置于所述缝合组件(26)与所述第二夹料组件(28)之间的接头定中辊(27);The glue strip automatic feeding device according to claim 3, characterized in that, the joint assembly (2) further includes a joint between the sewing assembly (26) and the second clamping assembly (28) Joint centering roller (27);
    所述接头定中辊(27)包括两个相互平行的定位辊,两个所述定位辊之间形成供所述胶条通过的缝隙;两个所述定位辊的排列方向与所述缝合组件(26)施加于所述胶条上的力的方向垂直。The joint centering roller (27) includes two positioning rollers parallel to each other, and a gap for the passage of the rubber strip is formed between the two positioning rollers; the arrangement direction of the two positioning rollers is consistent with the stitching assembly (26) The direction of the force applied to the adhesive strip is vertical.
  5. 如权利要求1所述的胶条自动续料装置,其特征在于,所述胶条自动续料装置还包括能够组装及分离的设置于所述机架(8)上的胶条小车,所述胶条小车的数量为至少两个胶条小车,其中包括第一胶条小车(1)及第二胶条小车(9),所述胶条小车包括小车支架(12)及用于缠绕胶条的胶料卷(16),所述胶料卷(16)转动设置于所述小车支架(12)。The rubber strip automatic feeding device according to claim 1, characterized in that, the rubber strip automatic feeding device also includes a rubber strip car that can be assembled and separated and is arranged on the frame (8). The quantity of glue strip dolly is at least two glue strip dollys, wherein comprises the first glue strip dolly (1) and the second glue strip dolly (9), and described glue strip dolly comprises dolly support (12) and is used for winding glue strip The rubber material roll (16), the rubber material roll (16) is rotatably arranged on the said trolley support (12).
  6. 如权利要求5所述的胶条自动续料装置,其特征在于,所述第二胶条小车(9)与所述第一胶条小车(1)对称设置于所述接头组件(2)两侧;The rubber strip automatic feeding device according to claim 5, characterized in that, the second rubber strip trolley (9) and the first rubber strip trolley (1) are symmetrically arranged on both sides of the joint assembly (2) side;
    所述接头组件(2)还包括设置于所述支架(29)的两个挡辊(21),一个所述挡辊(21)用于将所述第一胶条小车(1)输出的所述胶条导入所述第一夹料组件(22),另一个所述挡辊(21)用于将所述第二胶条小车(9)输出的所述胶条导入所述第一夹料组件(22)。The joint assembly (2) also includes two retaining rollers (21) arranged on the bracket (29), one of the retaining rollers (21) is used for outputting the first rubber strip trolley (1) The rubber strip is introduced into the first clamping assembly (22), and the other retaining roller (21) is used to guide the rubber strip output from the second rubber strip trolley (9) into the first clamping material Components (22).
  7. 如权利要求1所述的胶条自动续料装置,其特征在于,所述第一夹料组件(22)包括:The rubber strip automatic feeding device according to claim 1, characterized in that, the first clamping component (22) comprises:
    长行程直线驱动装置(221),所述长行程直线驱动装置(221)的主体与所述支架(29)连接;A long-stroke linear drive device (221), the main body of the long-stroke linear drive device (221) is connected to the bracket (29);
    短行程直线驱动装置(222),所述短行程直线驱动装置(222)的主体与所述长行程直线驱动装置(221)的驱动端连接,所述短行程直线驱动装置(222)与所述长行程直线驱动装置(221)的驱动方向重合;A short-stroke linear drive device (222), the main body of the short-stroke linear drive device (222) is connected to the driving end of the long-stroke linear drive device (221), and the short-stroke linear drive device (222) is connected to the The driving directions of the long-stroke linear drive (221) overlap;
    设置于所述短行程直线驱动装置(222)的驱动端的夹板(223);A splint (223) arranged at the driving end of the short-stroke linear drive device (222);
    与所述支架(29)连接的垫板(224),所述垫板(224)与所述夹板(223)之间形成供所述胶条通过或夹紧的间隙。A backing plate (224) connected to the bracket (29), and a gap for the rubber strip to pass or be clamped is formed between the backing plate (224) and the splint (223).
  8. 如权利要求5所述的胶条自动续料装置,其特征在于,所述夹取组件(3)包括:The rubber strip automatic feeding device according to claim 5, characterized in that, the clamping assembly (3) comprises:
    用于夹取所述胶料卷(16)上胶条的料头的料爪;A material jaw for clamping the material head of the rubber strip on the rubber material roll (16);
    驱动所述料爪沿水平方向伸缩运动的水平驱动装置(33);A horizontal drive device (33) that drives the material claw to move telescopically in the horizontal direction;
    与所述水平驱动装置(33)的本体连接的摆臂(38);A swing arm (38) connected to the body of the horizontal drive device (33);
    驱动所述摆臂(38)沿竖直面摆动的摆动驱动装置(34),所述料爪能够通过所述摆动驱动装置(34)的驱动夹取所述第一胶条小车(1)的胶料卷(16)及所述第二胶条小车(9)的胶料卷(16)的胶条的料头;A swing drive device (34) that drives the swing arm (38) to swing along a vertical plane, and the material claw can clamp the first rubber strip trolley (1) through the drive of the swing drive device (34). The head of the rubber strip of the rubber material roll (16) and the rubber material roll (16) of the second rubber strip trolley (9);
    驱动所述料爪上升或下降运动的升降装置(35);A lifting device (35) that drives the upward or downward movement of the material claw;
    与所述机架(8)连接的连接架(36),所述升降装置(35)与所述连接架(36)连接。A connecting frame (36) connected to the frame (8), the lifting device (35) connected to the connecting frame (36).
  9. 如权利要求8所述的胶条自动续料装置,其特征在于,所述料爪包括第一料夹(31)、第二料夹(37)及驱动所述第一料夹(31)及所述第二料夹(37)相互靠近及远离的平行气爪(32);The automatic feeding device for rubber strips according to claim 8, characterized in that, the jaws include a first material clip (31), a second material clip (37) and drive the first material clip (31) and The parallel air jaws (32) of the second material clip (37) approaching and away from each other;
    所述第一料夹(31)与所述第二料夹(37)之间形成用于夹取所述胶条的料头的间隙。A gap is formed between the first material clamp (31) and the second material clamp (37) for clamping the head of the rubber strip.
  10. 如权利要求5所述的胶条自动续料装置,其特征在于,所述胶条小车还包括:The rubber strip automatic feeding device according to claim 5, wherein the rubber strip trolley further comprises:
    锁紧盘(17),所述锁紧盘(17)与所述胶料卷(16)同轴连接;A locking disc (17), the locking disc (17) is coaxially connected with the rubber material roll (16);
    设置于所述小车支架(12)且用于对所述锁紧盘(17)进行锁紧及解锁操作的锁紧装置(18)。A locking device (18) arranged on the trolley support (12) and used for locking and unlocking the locking disc (17).
  11. 如权利要求10所述的胶条自动续料装置,其特征在于,所述锁紧盘(17)上具有延其周向设置的多个锁止孔;The rubber strip automatic feeding device according to claim 10, characterized in that, the locking disc (17) has a plurality of locking holes arranged along its circumference;
    所述锁紧装置(18)包括与所述小车支架(12)连接的锁紧支座(192)、铰接于所述锁紧支座(192)上的档杆(191)及复位所述档杆(191)的复位弹簧(193),所述档杆(191)的一端具有用于与所述锁止孔配合锁止的挡柱(194),所述复位弹簧(193)用于使所述挡柱(194)靠近所述锁紧支座 (192),所述档杆(191)的另一端为用于克服所述复位弹簧(193)的弹性复位力的解锁端。The locking device (18) includes a locking support (192) connected to the trolley support (12), a shift lever (191) hinged on the locking support (192) and a reset position of the shift lever. The return spring (193) of the rod (191), one end of the gear rod (191) has a stop post (194) for locking with the locking hole, and the return spring (193) is used to make the The blocking post (194) is close to the locking support (192), and the other end of the blocking rod (191) is an unlocking end for overcoming the elastic reset force of the return spring (193).
  12. 如权利要求11所述的胶条自动续料装置,其特征在于,所述档杆(191)通过销轴(195)铰接于所述锁紧支座(192);The rubber strip automatic feeding device according to claim 11, characterized in that, the gear lever (191) is hinged to the locking support (192) through a pin shaft (195);
    所述锁紧装置(18)还包括限制所述销轴(195)轴向移动的锁紧螺母(196)。The locking device (18) also includes a lock nut (196) that restricts the axial movement of the pin shaft (195).
  13. 如权利要求11所述的胶条自动续料装置,其特征在于,所述胶条小车在组装于所述机架(8)时,所述档杆(191)的解锁端与所述机架(8)接触且解锁。The rubber strip automatic feeding device according to claim 11, characterized in that, when the rubber strip trolley is assembled on the frame (8), the unlocking end of the gear lever (191) is in contact with the frame (8) Contact and unlock.
  14. 如权利要求5所述的胶条自动续料装置,其特征在于,所述胶条小车还包括用于限制所述胶料卷(16)倒转的止退组件(19)。The rubber strip automatic feeding device according to claim 5, characterized in that, the glue strip trolley further comprises a stop component (19) for limiting the reverse rotation of the glue roll (16).
  15. 如权利要求5所述的胶条自动续料装置,其特征在于,所述胶条小车还包括用于对所述胶料卷(16)导出的所述胶条进行引导的引导组件。The glue strip automatic feeding device according to claim 5, characterized in that, the glue strip trolley further comprises a guide assembly for guiding the glue strips exported from the glue roll (16).
  16. 如权利要求15所述的胶条自动续料装置,其特征在于,所述引导组件包括设置于所述小车支架(12)的第一支撑辊(15)、导出定中辊(14)及转向辊(13);The rubber strip automatic feeding device according to claim 15, characterized in that, the guide assembly includes a first support roller (15) arranged on the trolley support (12), a lead-out centering roller (14) and a turning roller (13);
    所述胶料卷(16)导出的所述胶条依次经过所述第一支撑辊(15)、所述导出定中辊(14)及所述转向辊(13);The rubber strips derived from the rubber material roll (16) pass through the first support roller (15), the export centering roller (14) and the turning roller (13) in sequence;
    所述导出定中辊(14)包括两个相互平行的夹持辊,所述夹持辊的轴线方向与所述第一支撑辊(15)及所述转向辊(13)的轴线方向相互垂直。The deriving and centering roller (14) includes two pinch rollers parallel to each other, and the axis direction of the pinch roller is perpendicular to the axis direction of the first supporting roller (15) and the turning roller (13) .
  17. 如权利要求5所述的胶条自动续料装置,其特征在于,所述胶条小车还包括用于带动所述支架(12)移动的AGV小车(11)。The glue strip automatic feeding device according to claim 5, characterized in that, the glue strip trolley further comprises an AGV trolley (11) for driving the bracket (12) to move.
  18. 如权利要求1所述的胶条自动续料装置,其特征在于,所述支架(12)底部设置有滚轮。The rubber strip automatic feeding device according to claim 1, characterized in that, the bottom of the bracket (12) is provided with rollers.
  19. 如权利要求1所述的胶条自动续料装置,其特征在于,所述胶条自动续料装置还包括用于检测正在使用的所述胶料卷(16)上是否有胶条的胶条检测装置(4),当所述胶条的胶条检测装置(4)检测正在使用的胶料卷(16)上没有胶条后,所述裁刀(23)对所述胶条进行切割。The automatic rubber strip feeding device according to claim 1, characterized in that, the automatic rubber strip feeding device also includes a rubber strip for detecting whether there is a rubber strip on the said rubber material roll (16) being used The detection device (4), when the rubber strip detection device (4) of the rubber strip detects that there is no glue strip on the rubber material roll (16) being used, the cutter (23) cuts the rubber strip.
PCT/CN2022/141179 2021-12-22 2022-12-22 Automatic rubber strip feeding device WO2023116842A1 (en)

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CN114408635A (en) * 2021-12-22 2022-04-29 软控股份有限公司 Automatic rubber strip feeding device
CN117719923A (en) * 2024-02-07 2024-03-19 晶科能源(海宁)有限公司 Photovoltaic adhesive film feeding equipment, adhesive film splicing equipment and photovoltaic adhesive film feeding method

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