WO2023116220A1 - Ultrasonic atomization assembly and ultrasonic atomization device - Google Patents

Ultrasonic atomization assembly and ultrasonic atomization device Download PDF

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Publication number
WO2023116220A1
WO2023116220A1 PCT/CN2022/129352 CN2022129352W WO2023116220A1 WO 2023116220 A1 WO2023116220 A1 WO 2023116220A1 CN 2022129352 W CN2022129352 W CN 2022129352W WO 2023116220 A1 WO2023116220 A1 WO 2023116220A1
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WO
WIPO (PCT)
Prior art keywords
driving element
ultrasonic atomization
piezoelectric driving
metal substrate
annular body
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PCT/CN2022/129352
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French (fr)
Chinese (zh)
Inventor
唐茗
朱勇雄
谢锡田
Original Assignee
深圳摩尔雾化健康医疗科技有限公司
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Publication of WO2023116220A1 publication Critical patent/WO2023116220A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B17/00Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
    • B05B17/04Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
    • B05B17/06Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
    • B05B17/0607Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers
    • B05B17/0638Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations generated by electrical means, e.g. piezoelectric transducers spray being produced by discharging the liquid or other fluent material through a plate comprising a plurality of orifices
    • B05B17/0646Vibrating plates, i.e. plates being directly subjected to the vibrations, e.g. having a piezoelectric transducer attached thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B17/00Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups
    • B05B17/04Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods
    • B05B17/06Apparatus for spraying or atomising liquids or other fluent materials, not covered by the preceding groups operating with special methods using ultrasonic or other kinds of vibrations
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B63SHIPS OR OTHER WATERBORNE VESSELS; RELATED EQUIPMENT
    • B63BSHIPS OR OTHER WATERBORNE VESSELS; EQUIPMENT FOR SHIPPING 
    • B63B17/00Vessels parts, details, or accessories, not otherwise provided for
    • B63B17/06Refuse discharge, e.g. for ash

Definitions

  • the present application relates to the technical field of electronic atomization, in particular to an ultrasonic atomization component and an ultrasonic atomization device.
  • Ultrasonic atomization uses the high-frequency vibration of piezoelectric ceramics to drive the metal microporous diaphragm to resonate.
  • the metal micropores are continuously and repeatedly deformed with the vibration, and the aerosol-generating matrix is extruded and broken into fine mist droplets to generate atomized vapor (gas Sol). It has a wide range of applications in various fields such as household humidification, aromatherapy, surface spraying, air purification and medical equipment.
  • the current ultrasonic atomization components are mainly composed of piezoelectric ceramic sheets and microporous atomization sheets, and the wires are welded to the ultrasonic atomization components by local welding, so that when the ultrasonic atomization components are energized, the atomization generates gas. Sol.
  • the ultrasonic atomization assembly and the ultrasonic atomization device provided by the present application can significantly reduce the impact on the vibration mode of the piezoelectric drive element during operation, prevent local high temperature, and improve the atomization performance.
  • an ultrasonic atomization assembly including a piezoelectric drive element, a metal substrate and a flexible connector; the piezoelectric drive element has a first through hole; the The metal substrate and the piezoelectric driving element are stacked, and the metal substrate is provided with a microhole area corresponding to the first through hole; The surface of the metal substrate and/or the surface of the metal substrate away from the piezoelectric driving element is used for electrical connection with the piezoelectric driving element and/or the metal substrate.
  • the flexible connector includes a first flexible connector disposed on the piezoelectric driving element and a second flexible connector disposed on the metal substrate;
  • the first flexible connector includes A first annular body portion, and the first annular body portion has a second through hole at a position corresponding to the microporous area;
  • the second flexible connector includes a second annular body portion; and the second annular body portion A third through hole is provided at a position corresponding to the micropore area.
  • the first flexible connector further includes a first extension part, one end of the first extension part is connected to the edge of the first annular body part, and the other end extends out of the piezoelectric driving element.
  • the second annular body part is electrically connected to the first extension part through a wire; or, the second flexible connector further includes a second extension part, and one end of the second extension part is connected to the second annular The edge of the body part is connected, and the other end extends out of the piezoelectric driving element;
  • the first ring-shaped body part is electrically connected to the second extension part through a wire; or, the first flexible connection part also includes the first An extension part, one end of the first extension part is connected to the edge of the first annular body part, and the other end extends out of the piezoelectric driving element;
  • the second flexible connection part also includes the second extension part , one end of the second extension part is connected to the edge of the second annular body part, and the other end extends out of the piezoelectric driving element.
  • the diameter of the first through hole is greater than or equal to the diameter of the microporous region; the diameter of the second through hole is greater than or equal to the diameter of the first through hole; the diameter of the third through hole The diameter is greater than or equal to the diameter of the microporous region.
  • the first annular body part is bonded to the surface of the piezoelectric driving element facing away from the metal substrate; or, the second flexible ring-shaped body part is bonded to the surface of the metal substrate facing away from the metal substrate.
  • the surface of the piezoelectric driving element; or, the piezoelectric driving element is bonded and fixed to the metal substrate.
  • the flexible connecting member includes a first flexible connecting member disposed on the piezoelectric driving element, and the edge of the metal substrate has a lug.
  • the first flexible connector further includes a first annular body portion and a first extension portion, one end of the first extension portion is connected to the edge of the first annular body portion, and the other end extends out The piezoelectric drive element.
  • the metal substrate is circular; the piezoelectric driving element and the first annular body part are circular.
  • the flexible connector is a flexible circuit board.
  • the flexible connector includes an annular body part disposed on the surface of the piezoelectric driving element away from the metal substrate and/or the surface of the metal substrate away from the piezoelectric driving element, and an extension portion electrically connected to the annular body portion.
  • the annular body part and the extension part are integrally formed.
  • the annular body portion is circular.
  • the flexible connector is a half-surface conductive contact structure; wherein, the surface of the flexible connector facing the piezoelectric driving element and the surface facing the metal substrate have exposed contacts for It is in contact with and electrically connected with the piezoelectric driving element and/or the metal substrate.
  • it further includes a temperature measuring element, which is arranged on the surface of the flexible connector facing the piezoelectric driving element or the surface facing the metal substrate, and is in contact with the piezoelectric driving element.
  • the second technical solution adopted by this application is to provide an ultrasonic atomization device, including a casing, an ultrasonic atomization assembly, and a power supply assembly; the casing has a liquid storage chamber; the ultrasonic atomization The atomization component is used to atomize the aerosol generating substrate from the liquid storage cavity when the power is turned on; the ultrasonic atomization component is the ultrasonic atomization component described in any one of the above; the power supply component and the ultrasonic The atomization component is electrically connected to control the operation of the ultrasonic atomization component.
  • the ultrasonic atomization assembly and the ultrasonic atomization device include a piezoelectric drive element, a metal substrate and a flexible connector; the piezoelectric drive element has a first through hole; the metal substrate and the piezoelectric The driving elements are stacked, and the metal substrate is provided with a micropore area at the position corresponding to the first through hole; the flexible connector is stacked on the surface of the piezoelectric driving element facing away from the metal substrate and/or the surface of the metal substrate facing away from the piezoelectric driving element , for electrical connection with the piezoelectric driving element and/or the metal substrate.
  • the impact on the vibration mode of the piezoelectric driving element during operation can be significantly reduced, local high temperature can be prevented, and the atomization performance can be improved.
  • Fig. 1 is a schematic structural diagram of an ultrasonic atomization device provided by an embodiment of the present application
  • Fig. 2 is a schematic structural diagram of the ultrasonic atomization assembly provided by the first embodiment of the present application
  • Fig. 3 is an exploded view of a specific embodiment of the ultrasonic atomization assembly in Fig. 2;
  • Figure 4 is an exploded view of another embodiment of the ultrasonic atomization assembly in Figure 2;
  • Fig. 5 is an exploded view of the ultrasonic atomization assembly provided by another specific embodiment of the ultrasonic atomization assembly in Fig. 2;
  • Fig. 6 is a schematic structural diagram of the ultrasonic atomization assembly provided by the second embodiment of the present application.
  • Fig. 7 is a schematic structural diagram of the ultrasonic atomization assembly provided by the third embodiment of the present application.
  • Fig. 8 is an exploded view of another embodiment of the ultrasonic atomization assembly in Fig. 2;
  • Fig. 9 is an exploded view of a specific embodiment of the ultrasonic atomization assembly in Fig. 6 .
  • connection it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary , or it can be the internal communication of two elements or the interaction relationship between two elements. Therefore, unless otherwise clearly defined in this specification, those skilled in the art can understand the specific meanings of the above terms in this application according to specific situations.
  • first and second in this application are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features shown. Thus, the features defined as “first” and “second” may explicitly or implicitly include at least one of these features. Furthermore, the terms “include” and “have”, as well as any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally further includes For other steps or units inherent in these processes, methods, products or apparatuses.
  • the inventors of the present application found that the atomization of the current ultrasonic atomization component is mainly to weld the wire to the ultrasonic atomization component by local welding, so that when the ultrasonic atomization component is energized, the atomization generates aerosol.
  • the high temperature of the welding will cause the electrical parameters of the ultrasonic atomization component to change and affect the performance; on the other hand, it will also destroy the overall symmetry of the ultrasonic atomization component, resulting in The local mode shape is destroyed and local high temperature is easily generated at the solder joint; at the same time, the consistency during the welding process is difficult to guarantee, which affects the overall performance of the ultrasonic atomization component, resulting in poor atomization effect.
  • the present application provides a new ultrasonic atomization assembly and an ultrasonic atomization device using the ultrasonic atomization assembly.
  • Figure 1 is a schematic structural view of an ultrasonic atomization device provided in an embodiment of the present application
  • Figure 2 is a schematic structural view of an ultrasonic atomization assembly provided in the first embodiment of the present application
  • Fig. 4 is an exploded view of another specific embodiment of the ultrasonic atomization assembly in Fig. 2
  • Fig. 5 is another embodiment of the ultrasonic atomization assembly in Fig. 2.
  • FIG. 6 is a schematic structural view of the ultrasonic atomization assembly provided by the second embodiment of the present application
  • Figure 7 is a schematic structural view of the ultrasonic atomization assembly provided by the third embodiment of the application
  • Figure 8 is Fig. 2 is an exploded view of another specific embodiment of the ultrasonic atomization assembly
  • Fig. 9 is an exploded view of a specific embodiment of the ultrasonic atomization assembly in Fig. 6 .
  • the ultrasonic atomization device includes: a housing 10 , an ultrasonic atomization assembly 20 and a power supply assembly 30 .
  • the casing 10 has a liquid storage chamber 11 , a liquid outlet 12 and a mist outlet 13 communicating with the liquid storage chamber 11 ; the liquid storage chamber 11 is used for storing the aerosol generating substrate A.
  • the aerosol generating base A can be a medicinal liquid for treating a certain disease, a cosmetic humidifying liquid or any other liquid suitable for ultrasonic atomization.
  • the ultrasonic atomization component 20 is arranged at the liquid outlet 12 of the housing 10, and is used to generate high-frequency micro-oscillations when energized so that the atomization of the aerosol-generating substrate A introduced into the ultrasonic atomization component 20 has vector properties.
  • the aerosol of tiny particles is then discharged from the mist outlet 13 along the mist outlet direction B.
  • the power supply component 30 is electrically connected with the ultrasonic atomization component 20, and is used for supplying power to the ultrasonic atomization component 20 and controlling the operation of the ultrasonic atomization component 20.
  • the ultrasonic atomization assembly 20 includes a flexible connector 201 , a piezoelectric driving element 22 and a metal substrate 23 .
  • the piezoelectric driving element 22 has a first through hole 221; the metal substrate 23 is stacked with the piezoelectric driving element 22, and the metal substrate 23 is provided with a micropore area 231 at a position corresponding to the first through hole 221; the flexible connector The layer 201 is stacked on the surface of the piezoelectric driving element 22 away from the metal substrate 23 and/or the surface of the metal substrate 23 away from the piezoelectric driving element 22 for electrical connection with the piezoelectric driving element 22 and/or the metal substrate 23 .
  • the impact on the vibration mode of the piezoelectric driving element 22 during operation can be significantly reduced, local high temperature can be prevented, and the atomization performance can be improved.
  • the flexible connector 201 includes an annular body part 202 disposed on the surface of the piezoelectric driving element 22 facing away from the metal substrate 23 and/or the surface of the metal substrate 23 facing away from the piezoelectric driving element 22, and the annular body part 202
  • the extension part 203 electrically connected to the part 202.
  • the ring-shaped body part 202 is attached to the piezoelectric driving element 22 and/or the metal substrate, and the extension part 203 electrically connects the ring-shaped body part 202 to the power supply assembly 30, so that when the ultrasonic atomization device is working, the power supply assembly 30
  • the ultrasonic atomization component 20 atomizes the aerosol to form the matrix A through the flexible connection piece 201 .
  • the ring-shaped body part 202 and the extension part 203 may be electrically connected through wires, or integrally formed.
  • the piezoelectric driving element 22 and the metal substrate 23 are directly connected to the power supply assembly 30 through the flexible connector 201, without intermediate electrical connection points, thereby reducing the occurrence of short-circuit and disconnection .
  • components with different functions can be integrated on the flexible connector 201 , for example, a temperature control component can be integrated, so that the ultrasonic atomization component 20 has a temperature measurement function at the same time.
  • the flexible connector 201 includes a first flexible connector 21 and a second flexible connector 24, and the ultrasonic atomization assembly 20 is the first flexible connector 21, the piezoelectric driving element 22, the metal The substrate 23 and the second flexible connector 24 .
  • the first flexible connector 21 and the second flexible connector 24 are equivalent to two electrodes, which are respectively used for electrical connection with the positive and negative electrodes on the power supply assembly 30, and the power supply assembly 30 is connected to the first flexible connector 21 and the second flexible connector.
  • the first flexible connecting piece 21 forms a loop with the second flexible connecting piece 24 through the piezoelectric driving element 22 and the metal substrate 23, and the piezoelectric driving element 22 generates high-frequency micro-oscillation under the energized condition , drive the metal substrate 23 stacked with the piezoelectric drive element 22 to generate high-frequency micro-oscillations correspondingly, so that the aerosol introduced on the metal substrate 23 generates matrix A, and the vibration generates aerosols with vectorial tiny particles.
  • the sol is further guided out from the mist outlet 13 along the mist outlet direction B.
  • the piezoelectric driving element 22 may be an annular piezoelectric ceramic sheet with a first through hole 221 , so as to lead out the aerosol generated by atomization on the metal substrate 23 from the first through hole 221 .
  • the metal substrate 23 and the piezoelectric driving element 22 are stacked, and the position of the metal substrate 23 corresponding to the first through hole 221 is provided with a microporous area 231 composed of a microporous screen, and the aerosol generating substrate A in the liquid storage chamber 11 flows into the After the microporous area 231 , it is atomized by the microporous screen oscillating at high frequency to generate vectorial aerosol, which is then exported through the first through hole 221 .
  • the first flexible connecting member 21 has a first annular body portion 211 , and the first annular body portion 211 is stacked on the surface of the piezoelectric driving element 22 away from the metal substrate 23 .
  • the first annular body portion 211 has a second through hole 213, and the second through hole 213 is set corresponding to the first through hole 221 so that the microporous area 231 is at least partially exposed, so that the aerosol generated on the microporous area 231 can be Lead out through the first through hole 221 and the second through hole 213 .
  • the second flexible connecting piece 24 is disposed close to the liquid outlet 12 , and the second flexible connecting piece 24 has a second ring-shaped body portion 241 , and the second ring-shaped body portion 241 is stacked on the surface of the metal substrate 23 away from the piezoelectric driving element 22 .
  • the second annular body portion 241 has a third through hole 243, so that the microporous area 231 is at least partially exposed, so that the aerosol generating substrate A in the liquid storage bin 11 can be exported to the metal substrate through the second through hole 213 The microporous area 231 on the 23 is then atomized to generate an aerosol.
  • the first annular body part 211 is stacked on the surface of the piezoelectric driving element 22 away from the metal substrate 23, and the second annular body part 241 is stacked on the surface of the metal substrate 23 away from the piezoelectric driving element 22.
  • the local connection method can significantly reduce the impact on the vibration mode of the piezoelectric driving element 22 during operation, prevent local high temperature, and improve the atomization performance.
  • the piezoelectric driving element 22 in this embodiment, the piezoelectric driving element 22, the metal substrate 23, the first annular body part 211 and the second annular body part
  • the outer contours of 241 can all be oval, rectangular or circular.
  • the metal substrate 23 in order to make the piezoelectric driving element 22 produce the optimal vibration mode during operation, the metal substrate 23 is circular, and the piezoelectric driving element 22 and the metal substrate 23 remove the part of the micropore area 231 , the first annular body portion 211 and the second annular body portion 241 are both annular and coaxially arranged.
  • the ring shape can ensure the optimal vibration mode, and on the other hand, the ring shape can also ensure that the first ring body part 211 and the second ring body part 241 are in contact with the piezoelectric driving element 22 or the metal substrate 23 respectively.
  • the electrical connection of the ultrasonic atomization assembly 20 is good, avoiding a single contact failure, and improving the reliability of the electrical connection of the ultrasonic atomization component 20 .
  • the substrate A is introduced into the microporous area 231 and the aerosol generated by atomization on the microporous area 231 is discharged from the mist outlet 13 .
  • the diameter of the first through hole 221 on the piezoelectric driving element 22 is greater than or equal to the diameter of the micropore area 231, that is, the piezoelectric driving element 22 is arranged around the micropore area 231;
  • the diameter of the through hole 213 is greater than or equal to the diameter of the first through hole 221, that is, the first annular body part 211 is set around the first through hole 221;
  • the diameter of the third through hole 243 on the second annular body part 241 is greater than or equal to the microporous area
  • the diameter of 231 , that is, the second annular body portion 241 is set around the microporous area 231 .
  • an extension portion 212 is connected to the edge of the first annular body portion 211 , and the other end extends out from the piezoelectric driving element 22 for electrical connection with the power supply assembly 30 .
  • the first flexible connecting member 21 may be a flexible circuit board, that is, an FPC.
  • An end of the first extension portion 212 close to the first annular body portion 211 is integrated with the first annular body portion 211 .
  • first annular body part 211 is electrically connected to the power supply assembly 30 through the first extension part 212
  • second annular body part 211 is electrically connected to the power supply assembly 30 through an external wire.
  • first extension part 212 can also be integrated with a plurality of independently arranged wires
  • the second annular body part 241 of the second flexible connector 24 is electrically connected to one of the wires on the first extension part 212 through an external wire; Then through the first extension part 212, the positive and negative poles of the ultrasonic atomization assembly 20 and the power supply assembly 30 are electrically connected respectively, so that one pole of the positive and negative poles is electrically connected with the first annular body part 211, and the other pole is electrically connected with the second annular body part 211.
  • the annular body portion 241 is electrically connected.
  • the second flexible connector 24 further includes a second extension part 242, one end of the second extension part 242 is connected to the edge of the second ring-shaped body part 241, and the other end
  • the piezoelectric driving element 22 is extended to be electrically connected with the power supply assembly 30 .
  • the second annular body part 241 is electrically connected to the power supply assembly 30 through the second extension part 242
  • the first annular body part 211 is electrically connected to the power supply assembly 30 through an external wire.
  • the first flexible connector 21 further includes a first extension part 212, one end of the first extension part 212 is connected to the edge of the first annular body part 211, and the other end
  • the piezoelectric driving element 22 is extended to be electrically connected to one of the positive electrode and the negative electrode of the power supply assembly 30 .
  • the second flexible connector 24 also includes a second extension part 242, one end of the second extension part 242 is connected to the edge of the second annular body part 241, and the other end extends out of the piezoelectric driving element 22 for connecting with the positive pole of the power supply assembly 30.
  • the electrode is electrically connected to the other electrode of the negative electrode. Both the first extension 212 and the second extension 242 are provided with contacts.
  • the first flexible connecting member 21 and the second flexible connecting member 24 may both be flexible circuit boards, which are bonded to the surfaces of the piezoelectric driving element 22 and the metal substrate 23 respectively.
  • the flexible circuit board is a half-surface conductive contact structure, and the flexible circuit board faces the side of the piezoelectric driving element 22 and the metal substrate 23, and the contact formed by the exposed conductive circuit is used to communicate with the electrode layer or the piezoelectric driving element 22.
  • the surfaces of the metal substrate 23 are in electrical contact and are electrically connected.
  • the side of the flexible circuit board away from the piezoelectric driving element 22 and the metal substrate 23 is an insulating structure, which can prevent the circuit short circuit caused by the liquid leakage of the liquid storage chamber 11 .
  • the above-mentioned solution can replace the traditional local welding process, so as to avoid the existence of welding spots to change the performance parameters of the piezoelectric driving element 22 and affect the vibration mode. In addition, it can also avoid the local high temperature generated at the welding point under the condition of energization, which will affect the use of the piezoelectric driving element 22 .
  • the first flexible connecting member 21 is bonded to the surface of the piezoelectric driving element 22 away from the metal substrate 23, and the second flexible connecting member 24 is bonded to the surface of the metal substrate 23 facing away from the piezoelectric driving element 22.
  • the electric driving element 22 and the metal substrate 23 are bonded and fixed.
  • the bonding process between the first flexible connecting member 21 and the second flexible connecting member 24 and the piezoelectric driving element 22 and the metal substrate 23 respectively can adopt the same bonding process as that between the piezoelectric driving element 22 and the metal substrate 23 process to ensure the bonding stability between the parts of the ultrasonic atomization assembly 20.
  • the flexible printed circuit (Flexible Printed Circuit referred to as FPC) is a highly reliable and excellent flexible printed circuit board made of polyimide or polyester film as the base material.
  • the specific ways in which the flexible circuit board is attached to the piezoelectric driving element 22 and/or the metal substrate 23 through an adhesive may include: conductive glue can be used to coat the bonding surface, and non-conductive glue can also be used to coat the non-conductive glue. The bonding surface of the conductor part.
  • FIG. 6 it is an ultrasonic atomization assembly 20 provided in the second embodiment of the present application.
  • the ultrasonic atomization assembly 20 provided by the second embodiment is basically the same as the ultrasonic atomization assembly 20 provided by the first embodiment, and the flexible connection part 201 only includes the first flexible connection part 21 .
  • the ultrasonic atomization assembly 2 is the first flexible connector 21, the piezoelectric driving element 22, and the metal substrate 23 in the order of lamination; and the corresponding first through hole 221, micro The hole area 231 and the second through hole 213 .
  • the difference between the ultrasonic atomization assembly 20 provided in the second embodiment and the ultrasonic atomization assembly 20 provided in the first embodiment is that in this embodiment, the ultrasonic atomization assembly 20 is not provided with the second flexible connecting member 24 .
  • the metal substrate 23 is conductive and compatible with the conductive function of the second flexible connector 24, the metal substrate 23 can be electrically connected to the power supply assembly 30 through an external wire, while the first flexible connector 21 is connected to the power supply assembly 30. Electrically connected, so that the first flexible connecting member 21, the piezoelectric driving element 22 and the metal substrate 23 form a conductive loop under the condition of being energized.
  • the first annular body portion 211 of the first flexible connector 21 is stacked on the surface of the piezoelectric driving element 22 facing away from the metal substrate 23 , and the metal substrate 23 is electrically connected to the power supply assembly 30 through external wires. Compared with the traditional local electrode welding method, it can significantly reduce the impact on the vibration mode of the piezoelectric driving element 22 during operation, prevent local high temperature, and improve the atomization performance.
  • the first flexible connecting member 21 is a flexible circuit board.
  • the first flexible connecting member 21 is bonded to the surface of the piezoelectric driving element 22 away from the metal substrate 23 .
  • the metal substrate 23 is circular
  • the piezoelectric driving element 22 the part of the metal substrate 23 except the microporous area 231 and the first annular body part 211 are all annular and coaxially arranged, and the microporous area 231 is circular.
  • the first flexible connector 21 also includes a first extension part 212, one end of the first extension part 212 is connected to the edge of the first annular body part 211, and the other end extends out of the piezoelectric driving element 22, and is electrically connected to the power supply assembly 30 , the metal substrate 23 is electrically connected to the power supply assembly 30 through external wires.
  • the connection manner of the external wires to the metal substrate 23 may be welding or bonding.
  • the edge of the metal substrate 23 has a lug 232 extending out from the piezoelectric driving element 22 , one end of the external wire is welded to the lug 232 , and the other end is electrically connected to the power supply assembly 30 by welding. In this way, it is avoided that solder joints directly disposed on the metal substrate 23 affect the performance of the metal substrate 23 .
  • FIG. 7 it is an ultrasonic atomization assembly 20 provided in the third embodiment of the present application.
  • the ultrasonic atomization assembly 20 provided by the third embodiment is basically the same as the ultrasonic atomization assembly 20 provided by the first embodiment, and the flexible circuit board 201 only includes the second flexible circuit board 203 .
  • the ultrasonic atomization assembly 20 is sequentially stacked with piezoelectric drive elements 22, metal substrates 23, and second flexible connectors 24; The hole area 231 and the third through hole 243 .
  • the difference between the ultrasonic atomization assembly 20 provided in the third embodiment and the ultrasonic atomization assembly 20 provided in the first embodiment is that in this embodiment, the ultrasonic atomization assembly 20 is not provided with the first flexible connecting member 21 .
  • the piezoelectric driving element 22 can be electrically connected to the power supply assembly 30 through an external wire, and at the same time, the second flexible connector 24 is electrically connected to the power supply assembly 30, so that the second flexible connecting member 24, the piezoelectric driving element 22 and the metal base Sheet 23 forms a conductive loop under energized condition.
  • the piezoelectric drive element 22, the metal substrate 23 and the second flexible connector 24 in the ultrasonic atomization assembly 20 in the third embodiment can be compared with the ultrasonic atomization assembly 20 provided in the first embodiment and the second embodiment.
  • Each of the structures is the same and will not be repeated here.
  • the present application also provides an ultrasonic atomization assembly 20 with a temperature measurement function.
  • the ultrasonic atomization assembly 20 also includes a temperature measuring element 25, which is arranged on the first flexible connector 21 and connected to the piezoelectric driving element 22 The surface contact is used to detect the temperature on the piezoelectric driving element 22 when the ultrasonic atomization assembly 20 is working.
  • the temperature measuring element 25 may be directly attached to the surface of the first flexible connecting member 21 close to the piezoelectric driving element 22 .
  • the temperature measuring element 25 may be disposed in the through hole of the first flexible connecting member 21 and be in contact with the surface of the piezoelectric driving element 22 .
  • the temperature measuring element 25 can also be arranged on the second flexible connector 24 and be in contact with the surface of the metal substrate 23, so as to detect the temperature on the metal substrate 23 when the ultrasonic atomization assembly 20 is working. temperature.
  • the temperature measuring element 25 may be a temperature sensor or a thermistor, for example, the temperature measuring element 25 is a conductor having a temperature coefficient of resistance (TCR) characteristic and is electrically connected to a temperature measuring wire on the first extension part 212 .
  • TCR temperature coefficient of resistance
  • the first flexible connector 21 is integrated with the temperature measuring element 25 , and the electrode connecting wires of the two can also share the first extension 212 , that is, the first extension 212 integrates multiple electrode lines.
  • the ultrasonic atomization assembly 20, the ultrasonic atomization assembly 2 and the ultrasonic atomization device provided by the present application include stacked piezoelectric drive elements 22, metal substrates 23 and flexible connectors 201, wherein the flexible The connecting member 201 is stacked on the surface of the piezoelectric driving element 22 away from the metal substrate 23 and/or the surface of the metal substrate 23 away from the piezoelectric driving element 22, for connecting with the piezoelectric driving element 22 and/or the metal substrate 23 is electrically connected, which can significantly reduce the impact on the vibration mode of the piezoelectric driving element 22 during operation, prevent local high temperature, and improve the atomization performance of the ultrasonic atomization component 20 .
  • the flexible connecting piece 201 is bonded to the piezoelectric driving element 22 and the metal substrate 23 by bonding, instead of the traditional local welding method, so as to avoid the existence of solder joints to change the performance parameters of the piezoelectric driving element 22,
  • the vibration mode of the piezoelectric drive element 22 is affected and local high temperatures are generated.
  • the present application also provides an ultrasonic atomization assembly 20 with a temperature measurement function, which can detect the temperature on the piezoelectric driving element 22 when the ultrasonic atomization assembly 20 is working.

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Abstract

An ultrasonic atomization device. The ultrasonic atomization device comprises a housing (10), an ultrasonic atomization assembly (20), and a power supply assembly (30). The ultrasonic atomization assembly (20) comprises a piezoelectric driving element (22), a metal substrate (23), and a flexible connecting member (201); the piezoelectric driving element (22) has a first through hole (221); the metal substrate (23) and the piezoelectric driving element (22) are stacked; a micropore area (231) is provided at the position on the metal substrate (23) corresponding to the first through hole (221); and the flexible connecting member (201) is stacked on the surface of the piezoelectric driving element (22) facing away from the metal substrate (23) and/or the surface of the metal substrate (23) facing away from the piezoelectric driving element (22), and is used for electrically connecting to the piezoelectric driving element (22) and/or the metal substrate (23). According to the ultrasonic atomization assembly, by stacking the flexible connecting member and the piezoelectric driving element and/or the metal substrate, vibration during working can be reduced, thereby preventing a local high temperature and improving the atomization performance.

Description

超声雾化组件以及超声雾化装置Ultrasonic atomization component and ultrasonic atomization device
相关申请的交叉引用Cross References to Related Applications
本申请基于2021年12月23日提交的中国专利申请202123270921.4主张其优先权,此处通过参照引入其全部记载内容。This application claims its priority based on the Chinese patent application 202123270921.4 submitted on December 23, 2021, and its entire description is incorporated herein by reference.
【技术领域】【Technical field】
本申请涉及电子雾化技术领域,尤其涉及一种超声雾化组件以及超声雾化装置。The present application relates to the technical field of electronic atomization, in particular to an ultrasonic atomization component and an ultrasonic atomization device.
【背景技术】【Background technique】
超声雾化是利用压电陶瓷的高频振动带动金属微孔膜片谐振,金属微孔伴随振动发生持续反复的形变,将气溶胶生成基质挤出打碎为微细雾滴生成雾化汽(气溶胶)。其在家用加湿、香薰美容、表面喷涂、空气净化和医疗器械等多种领域有着广泛的应用。Ultrasonic atomization uses the high-frequency vibration of piezoelectric ceramics to drive the metal microporous diaphragm to resonate. The metal micropores are continuously and repeatedly deformed with the vibration, and the aerosol-generating matrix is extruded and broken into fine mist droplets to generate atomized vapor (gas Sol). It has a wide range of applications in various fields such as household humidification, aromatherapy, surface spraying, air purification and medical equipment.
目前的超声雾化组件主要是由压电陶瓷片和微孔雾化片组成,并通过局部焊接的方式将导线焊接在超声雾化组件上,以在超声雾化组件通电时,雾化产生气溶胶。The current ultrasonic atomization components are mainly composed of piezoelectric ceramic sheets and microporous atomization sheets, and the wires are welded to the ultrasonic atomization components by local welding, so that when the ultrasonic atomization components are energized, the atomization generates gas. Sol.
然而,焊接的方式会改变超声雾化组件的局部振型,产生局部高温,使得超声雾化组件雾化效果不佳。However, the way of welding will change the local mode shape of the ultrasonic atomization component, resulting in local high temperature, making the atomization effect of the ultrasonic atomization component poor.
【申请内容】【Application content】
本申请提供的超声雾化组件以及超声雾化装置,能够显著减少对压电驱动元件工作时振动模态的影响,防止局部高温,提升雾化性能。The ultrasonic atomization assembly and the ultrasonic atomization device provided by the present application can significantly reduce the impact on the vibration mode of the piezoelectric drive element during operation, prevent local high temperature, and improve the atomization performance.
为解决上述技术问题,本申请采用的一个技术方案是:提供一种超声雾化组件,包括压电驱动元件、金属基片以及柔性连接件;所述压电驱动元件具有第一通孔;所述金属基片与所述压电驱动元件层叠设置,所述金属基片对应所述第一通孔的位置设置有微孔区;所述柔性连接件层叠设置于所述压电驱动元件背离所述金属基片的表面和/或所述金属基片背离所述压电驱动元件的表面,用于与所述压电驱动元件和/或所述金属基片电连接。In order to solve the above technical problems, a technical solution adopted by this application is: provide an ultrasonic atomization assembly, including a piezoelectric drive element, a metal substrate and a flexible connector; the piezoelectric drive element has a first through hole; the The metal substrate and the piezoelectric driving element are stacked, and the metal substrate is provided with a microhole area corresponding to the first through hole; The surface of the metal substrate and/or the surface of the metal substrate away from the piezoelectric driving element is used for electrical connection with the piezoelectric driving element and/or the metal substrate.
在一实施方式中,所述柔性连接件包括设置于所述压电驱动元件上的第一柔性连接件和设置于所述金属基片上的第二柔性连接件;所述第一柔性连接件包括第一环形本体部,且所述第一环形本体部对应所述微孔区的位置具有第二通孔;所述第二柔性连接件包括第二环形本体部;且所述第二环形本体部对应所述微孔区的位置具有第三通孔。In one embodiment, the flexible connector includes a first flexible connector disposed on the piezoelectric driving element and a second flexible connector disposed on the metal substrate; the first flexible connector includes A first annular body portion, and the first annular body portion has a second through hole at a position corresponding to the microporous area; the second flexible connector includes a second annular body portion; and the second annular body portion A third through hole is provided at a position corresponding to the micropore area.
在一实施方式中,所述第一柔性连接件还包括第一延伸部,所述第一延伸部的一端与所述第一环形本体部的边缘连接,另一端延伸出所述压电驱动元件;所述第二环形本体部通过导线与所述第一延伸部电连接;或,所述第二柔性连接件还包括第二延伸部,所述第二延伸部的一端与所述第二环形本体部的边缘连接,另一端延伸出所述压电驱动元件;所述第一环形本体部通过导线与所述第二延伸部电连接;或,所述第一柔性连接件还包括所述第一延伸部,所述第一延伸部的一端与所述第一环形本体部的边缘连接,另一端延伸出所述压电驱动元件;所述第二柔性连接件还包括所述第二延伸部,所述第二延伸部的一端与所述第二环形本体部的边缘连接,另一端延伸出所述压电驱动元件。In one embodiment, the first flexible connector further includes a first extension part, one end of the first extension part is connected to the edge of the first annular body part, and the other end extends out of the piezoelectric driving element. ; The second annular body part is electrically connected to the first extension part through a wire; or, the second flexible connector further includes a second extension part, and one end of the second extension part is connected to the second annular The edge of the body part is connected, and the other end extends out of the piezoelectric driving element; the first ring-shaped body part is electrically connected to the second extension part through a wire; or, the first flexible connection part also includes the first An extension part, one end of the first extension part is connected to the edge of the first annular body part, and the other end extends out of the piezoelectric driving element; the second flexible connection part also includes the second extension part , one end of the second extension part is connected to the edge of the second annular body part, and the other end extends out of the piezoelectric driving element.
在一实施方式中,所述第一通孔的直径大于等于所述微孔区的直径;所述第二通孔的直径大于等于所述第一通孔的直径;所述第三通孔的直径大于等于所述微孔区的直径。In one embodiment, the diameter of the first through hole is greater than or equal to the diameter of the microporous region; the diameter of the second through hole is greater than or equal to the diameter of the first through hole; the diameter of the third through hole The diameter is greater than or equal to the diameter of the microporous region.
在一实施方式中,所述第一环形本体部粘结于所述压电驱动元件背离所述金属基片的表面;或,所述第二柔性环形本体部粘结于所述金属基片背离所述压电驱动元件的表面;或,所述压电驱动元件与所述金属基片之间粘结固定。In one embodiment, the first annular body part is bonded to the surface of the piezoelectric driving element facing away from the metal substrate; or, the second flexible ring-shaped body part is bonded to the surface of the metal substrate facing away from the metal substrate. The surface of the piezoelectric driving element; or, the piezoelectric driving element is bonded and fixed to the metal substrate.
在一实施方式中,所述柔性连接件包括设置于所述压电驱动元件上的第一柔性连接件,所述金属基片的边缘具有凸耳。In one embodiment, the flexible connecting member includes a first flexible connecting member disposed on the piezoelectric driving element, and the edge of the metal substrate has a lug.
在一实施方式中,所述第一柔性连接件还包括第一环形本体部和第一延伸部,所述第一延伸部的一端与所述第一环形本体部的边缘连接,另一端延伸出所述压电驱动元件。In one embodiment, the first flexible connector further includes a first annular body portion and a first extension portion, one end of the first extension portion is connected to the edge of the first annular body portion, and the other end extends out The piezoelectric drive element.
在一实施方式中,所述金属基片为圆形;所述压电驱动元件以及所述第一环形本体部均为圆环形。In one embodiment, the metal substrate is circular; the piezoelectric driving element and the first annular body part are circular.
在一实施方式中,所述柔性连接件为柔性电路板。In one embodiment, the flexible connector is a flexible circuit board.
在一实施方式中,所述柔性连接件包括设置于所述压电驱动元件背 离所述金属基片的表面和/或所述金属基片背离所述压电驱动元件的表面的环形本体部,以及与所述环形本体部电连接的延伸部。In one embodiment, the flexible connector includes an annular body part disposed on the surface of the piezoelectric driving element away from the metal substrate and/or the surface of the metal substrate away from the piezoelectric driving element, and an extension portion electrically connected to the annular body portion.
在一实施方式中,所述环形本体部和所述延伸部一体成型。In one embodiment, the annular body part and the extension part are integrally formed.
在一实施方式中,所述环形本体部为圆环形。In one embodiment, the annular body portion is circular.
在一实施方式中,所述柔性连接件为半面导电接触结构;其中,所述柔性连接件朝向所述压电驱动元件的表面和朝向所述金属基片的表面具有裸露的触点,用于与压电驱动元件和/或所述金属基片接触并电连接。In one embodiment, the flexible connector is a half-surface conductive contact structure; wherein, the surface of the flexible connector facing the piezoelectric driving element and the surface facing the metal substrate have exposed contacts for It is in contact with and electrically connected with the piezoelectric driving element and/or the metal substrate.
在一实施方式中,还包括测温元件,设置于所述柔性连接件朝向所述压电驱动元件的表面或朝向所述金属基片的表面,且与所述压电驱动元件接触。In one embodiment, it further includes a temperature measuring element, which is arranged on the surface of the flexible connector facing the piezoelectric driving element or the surface facing the metal substrate, and is in contact with the piezoelectric driving element.
为解决上述技术问题,本申请采用的第二个技术方案是:提供一种超声雾化装置,包括壳体、超声雾化组件以及电源组件;所述壳体具有储液腔;所述超声雾化组件用于在通电时对来自所述储液腔的气溶胶生成基质进行雾化;所述超声雾化组件为上述任一项所述的超声雾化组件;所述电源组件与所述超声雾化组件电连接,用于控制所述超声雾化组件工作。In order to solve the above technical problems, the second technical solution adopted by this application is to provide an ultrasonic atomization device, including a casing, an ultrasonic atomization assembly, and a power supply assembly; the casing has a liquid storage chamber; the ultrasonic atomization The atomization component is used to atomize the aerosol generating substrate from the liquid storage cavity when the power is turned on; the ultrasonic atomization component is the ultrasonic atomization component described in any one of the above; the power supply component and the ultrasonic The atomization component is electrically connected to control the operation of the ultrasonic atomization component.
区别于现有技术,本申请提供的超声雾化组件以及超声雾化装置,包括压电驱动元件、金属基片以及柔性连接件;压电驱动元件具有第一通孔;金属基片与压电驱动元件层叠设置,金属基片对应第一通孔的位置设置有微孔区;柔性连接件层叠设置于压电驱动元件背离金属基片的表面和/或金属基片背离压电驱动元件的表面,用于与压电驱动元件和/或所述金属基片电连接。本申请通过将柔性连接件与压电驱动元件和/或金属基片层叠设置,能够显著减少对压电驱动元件工作时振动模态的影响,防止局部高温,提升雾化性能。Different from the prior art, the ultrasonic atomization assembly and the ultrasonic atomization device provided by this application include a piezoelectric drive element, a metal substrate and a flexible connector; the piezoelectric drive element has a first through hole; the metal substrate and the piezoelectric The driving elements are stacked, and the metal substrate is provided with a micropore area at the position corresponding to the first through hole; the flexible connector is stacked on the surface of the piezoelectric driving element facing away from the metal substrate and/or the surface of the metal substrate facing away from the piezoelectric driving element , for electrical connection with the piezoelectric driving element and/or the metal substrate. In the present application, by stacking the flexible connector with the piezoelectric driving element and/or the metal substrate, the impact on the vibration mode of the piezoelectric driving element during operation can be significantly reduced, local high temperature can be prevented, and the atomization performance can be improved.
【附图说明】【Description of drawings】
为了更清楚地说明本申请实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the drawings in the following description are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:
图1是本申请一实施例提供的超声雾化装置的结构示意图;Fig. 1 is a schematic structural diagram of an ultrasonic atomization device provided by an embodiment of the present application;
图2是本申请第一实施例提供的超声雾化组件的结构示意图;Fig. 2 is a schematic structural diagram of the ultrasonic atomization assembly provided by the first embodiment of the present application;
图3是图2中的超声雾化组件一具体实施方式的爆炸图;Fig. 3 is an exploded view of a specific embodiment of the ultrasonic atomization assembly in Fig. 2;
图4是图2中的超声雾化组件另一具体实施方式的爆炸图;Figure 4 is an exploded view of another embodiment of the ultrasonic atomization assembly in Figure 2;
图5是图2中的超声雾化组件又一具体实施方式提供的超声雾化组件的爆炸图;Fig. 5 is an exploded view of the ultrasonic atomization assembly provided by another specific embodiment of the ultrasonic atomization assembly in Fig. 2;
图6是本申请第二实施例提供的超声雾化组件的结构示意图;Fig. 6 is a schematic structural diagram of the ultrasonic atomization assembly provided by the second embodiment of the present application;
图7是本申请第三实施例提供的超声雾化组件的结构示意图;Fig. 7 is a schematic structural diagram of the ultrasonic atomization assembly provided by the third embodiment of the present application;
图8是图2中的超声雾化组件又一具体实施方式的爆炸图;Fig. 8 is an exploded view of another embodiment of the ultrasonic atomization assembly in Fig. 2;
图9是图6中的超声雾化组件一具体实施方式的爆炸图。Fig. 9 is an exploded view of a specific embodiment of the ultrasonic atomization assembly in Fig. 6 .
【具体实施方式】【Detailed ways】
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述。可以理解的是,此处所描述的具体实施例仅用于解释本申请,而非对本申请的限定。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分而非全部结构。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. It should be understood that the specific embodiments described here are only used to explain the present application, but not to limit the present application. In addition, it should be noted that, for the convenience of description, only some structures related to the present application are shown in the drawings but not all structures. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
在本说明书的上述描述中,除非另有明确的规定和限定,术语“固定”、“安装”、“相连”或“连接”等术语应该做广义的理解。例如,就术语“连接”来说,其可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,或者可以是两个元件内部的连通或两个元件的相互作用关系。因此,除非本说明书另有明确的限定,本领域技术人员可以根据具体情况理解上述术语在本申请中的具体含义。In the above descriptions of this specification, unless otherwise clearly specified and limited, terms such as "fixed", "installed", "connected" or "connected" should be interpreted in a broad sense. For example, as far as the term "connection" is concerned, it may be a fixed connection, a detachable connection, or an integral body; it may be a mechanical connection or an electrical connection; it may be a direct connection or an indirect connection through an intermediary , or it can be the internal communication of two elements or the interaction relationship between two elements. Therefore, unless otherwise clearly defined in this specification, those skilled in the art can understand the specific meanings of the above terms in this application according to specific situations.
本申请中的术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。此外,术语“包括”和“具有”以及他们任何形变,意图在于覆盖不排他的包含。例如包含了一系列步骤或单元的过程、方法、系统、产品或设备没有限定于已列出的步骤或单元,而是可选地还包括没有列 出的步骤或单元,或可选地还包括对于这些过程、方法、产品或设备固有的其它步骤或单元。The terms "first" and "second" in this application are only used for descriptive purposes, and cannot be understood as indicating or implying relative importance or implicitly indicating the number of technical features shown. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. Furthermore, the terms "include" and "have", as well as any variations thereof, are intended to cover non-exclusive inclusion. For example, a process, method, system, product or device comprising a series of steps or units is not limited to the listed steps or units, but optionally also includes unlisted steps or units, or optionally further includes For other steps or units inherent in these processes, methods, products or apparatuses.
在本文中提及“实施例”意味着,结合实施例描述的特定特征、结构或特性可以包含在本申请的至少一个实施例中。在说明书中的各个位置出现该短语不一定均是指相同的实施例,也不是与其它实施例互斥的独立的或备选的实施例。本领域技术人员显式地和隐式地理解是,本文所描述的实施例可以与其他实施例结合。Reference herein to an "embodiment" means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the present application. The occurrences of this phrase in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments mutually exclusive of other embodiments. It is understood by those skilled in the art, both explicitly and implicitly, that the embodiments described herein can be combined with other embodiments.
本申请发明人研究发现,目前的超声雾化组件雾化主要是通过局部焊接的方式将导线焊接在超声雾化组件上,以在超声雾化组件通电时,雾化产生气溶胶。由于采用局部焊接方式将导线焊接在超声雾化组件上,焊接的高温一方面会导致超声雾化组件的电参数改变,影响性能;另一方面还会破坏超声雾化组件整体的对称性,导致局部振型被破坏并且在焊点处容易产生局部高温;同时,焊接过程中的一致性很难保证,影响超声雾化组件的整体性能,导致雾化效果不佳。本申请提供一种新的超声雾化组件以及采用该超声雾化组件的超声雾化装置。The inventors of the present application found that the atomization of the current ultrasonic atomization component is mainly to weld the wire to the ultrasonic atomization component by local welding, so that when the ultrasonic atomization component is energized, the atomization generates aerosol. Since the wire is welded to the ultrasonic atomization component by local welding, on the one hand, the high temperature of the welding will cause the electrical parameters of the ultrasonic atomization component to change and affect the performance; on the other hand, it will also destroy the overall symmetry of the ultrasonic atomization component, resulting in The local mode shape is destroyed and local high temperature is easily generated at the solder joint; at the same time, the consistency during the welding process is difficult to guarantee, which affects the overall performance of the ultrasonic atomization component, resulting in poor atomization effect. The present application provides a new ultrasonic atomization assembly and an ultrasonic atomization device using the ultrasonic atomization assembly.
下面结合附图和实施例对本申请进行详细的说明。The application will be described in detail below in conjunction with the accompanying drawings and embodiments.
参见图1-图8,图1是本申请一实施例提供的超声雾化装置的结构示意图;图2是本申请第一实施例提供的超声雾化组件的结构示意图;图3是图2中的超声雾化组件一具体实施方式的爆炸图;图4是图2中的超声雾化组件另一具体实施方式的爆炸图;图5是图2中的超声雾化组件又一具体实施方式提供的超声雾化组件的爆炸图;图6是本申请第二实施例提供的超声雾化组件的结构示意图;图7是本申请第三实施例提供的超声雾化组件的结构示意图;图8是图2中的超声雾化组件又一具体实施方式的爆炸图;图9是图6中的超声雾化组件一具体实施方式的爆炸图。Referring to Figures 1-8, Figure 1 is a schematic structural view of an ultrasonic atomization device provided in an embodiment of the present application; Figure 2 is a schematic structural view of an ultrasonic atomization assembly provided in the first embodiment of the present application; An exploded view of a specific embodiment of the ultrasonic atomization assembly; Fig. 4 is an exploded view of another specific embodiment of the ultrasonic atomization assembly in Fig. 2; Fig. 5 is another embodiment of the ultrasonic atomization assembly in Fig. 2. The exploded view of the ultrasonic atomization assembly; Figure 6 is a schematic structural view of the ultrasonic atomization assembly provided by the second embodiment of the present application; Figure 7 is a schematic structural view of the ultrasonic atomization assembly provided by the third embodiment of the application; Figure 8 is Fig. 2 is an exploded view of another specific embodiment of the ultrasonic atomization assembly; Fig. 9 is an exploded view of a specific embodiment of the ultrasonic atomization assembly in Fig. 6 .
参见图1,超声雾化装置包括:壳体10、超声雾化组件20和电源组件30。Referring to FIG. 1 , the ultrasonic atomization device includes: a housing 10 , an ultrasonic atomization assembly 20 and a power supply assembly 30 .
其中,壳体10具有一储液仓11、与储液仓11连通的出液口12以及出雾口13;储液腔11用于存储气溶胶生成基质A。气溶胶生成成基质A可以是治疗某种疾病的药液、美容加湿类液体或者其它任何适合于超声雾化的液体。超声雾化组件20设置于壳体10的出液口12处,用 于在通电时产生高频微幅振荡从而使导入到超声雾化组件20上的气溶胶生成基质A雾化生成具有向量性的微小颗粒的气溶胶,进而沿着出雾方向B从出雾口13排出。电源组件30与超声雾化组件20电连接,用于向超声雾化组件20供电并控制超声雾化组件20工作。Wherein, the casing 10 has a liquid storage chamber 11 , a liquid outlet 12 and a mist outlet 13 communicating with the liquid storage chamber 11 ; the liquid storage chamber 11 is used for storing the aerosol generating substrate A. The aerosol generating base A can be a medicinal liquid for treating a certain disease, a cosmetic humidifying liquid or any other liquid suitable for ultrasonic atomization. The ultrasonic atomization component 20 is arranged at the liquid outlet 12 of the housing 10, and is used to generate high-frequency micro-oscillations when energized so that the atomization of the aerosol-generating substrate A introduced into the ultrasonic atomization component 20 has vector properties. The aerosol of tiny particles is then discharged from the mist outlet 13 along the mist outlet direction B. The power supply component 30 is electrically connected with the ultrasonic atomization component 20, and is used for supplying power to the ultrasonic atomization component 20 and controlling the operation of the ultrasonic atomization component 20.
参见图2-9,为本申请一些实施例提供的超声雾化组件20的结构示意图。超声雾化组件20包括柔性连接件201、压电驱动元件22以及金属基片23。具体的,压电驱动元件22具有第一通孔221;金属基片23与压电驱动元件22层叠设置,金属基片23对应第一通孔221的位置设置有微孔区231;柔性连接件层201叠设置于压电驱动元件22背离金属基片23的表面和/或金属基片23背离压电驱动元件22的表面,用于与压电驱动元件22和/或金属基片23电连接。本申请通过将柔性连接件201与压电驱动元件22和/或金属基片23层叠设置,能够显著减少对压电驱动元件22工作时振动模态的影响,防止局部高温,提升雾化性能。Referring to FIGS. 2-9 , there are schematic structural diagrams of an ultrasonic atomization assembly 20 provided in some embodiments of the present application. The ultrasonic atomization assembly 20 includes a flexible connector 201 , a piezoelectric driving element 22 and a metal substrate 23 . Specifically, the piezoelectric driving element 22 has a first through hole 221; the metal substrate 23 is stacked with the piezoelectric driving element 22, and the metal substrate 23 is provided with a micropore area 231 at a position corresponding to the first through hole 221; the flexible connector The layer 201 is stacked on the surface of the piezoelectric driving element 22 away from the metal substrate 23 and/or the surface of the metal substrate 23 away from the piezoelectric driving element 22 for electrical connection with the piezoelectric driving element 22 and/or the metal substrate 23 . In this application, by stacking the flexible connector 201 with the piezoelectric driving element 22 and/or the metal substrate 23, the impact on the vibration mode of the piezoelectric driving element 22 during operation can be significantly reduced, local high temperature can be prevented, and the atomization performance can be improved.
在一些实施例中,柔性连接件201包括设置于压电驱动元件22背离金属基片23的表面和/或金属基片23背离压电驱动元件22的表面的环形本体部202,以及与环形本体部202电连接的延伸部203。具体的,环形本体部202与压电驱动元件22和/或金属基片贴合设置,延伸部203将环形本体部202与电源组件30电连接,以在超声雾化装置工作时,电源组件30通过柔性连接件201使超声雾化组件20雾化气溶胶生成成基质A。In some embodiments, the flexible connector 201 includes an annular body part 202 disposed on the surface of the piezoelectric driving element 22 facing away from the metal substrate 23 and/or the surface of the metal substrate 23 facing away from the piezoelectric driving element 22, and the annular body part 202 The extension part 203 electrically connected to the part 202. Specifically, the ring-shaped body part 202 is attached to the piezoelectric driving element 22 and/or the metal substrate, and the extension part 203 electrically connects the ring-shaped body part 202 to the power supply assembly 30, so that when the ultrasonic atomization device is working, the power supply assembly 30 The ultrasonic atomization component 20 atomizes the aerosol to form the matrix A through the flexible connection piece 201 .
其中,环形本体部202和延伸部203可以是通过导线电连接,也可以是一体成型。当环形本体部202和延伸部203为一体成型时,压电驱动元件22和金属基片23直接通过柔性连接件201与电源组件30连接,没有中间的电连接点,从而减少短路断路的情况发生。且柔性连接件201上可以集成不同功能的元器件,如,集成温控元件,使得超声雾化组件20同时具有测温功能。Wherein, the ring-shaped body part 202 and the extension part 203 may be electrically connected through wires, or integrally formed. When the annular body part 202 and the extension part 203 are integrally formed, the piezoelectric driving element 22 and the metal substrate 23 are directly connected to the power supply assembly 30 through the flexible connector 201, without intermediate electrical connection points, thereby reducing the occurrence of short-circuit and disconnection . Moreover, components with different functions can be integrated on the flexible connector 201 , for example, a temperature control component can be integrated, so that the ultrasonic atomization component 20 has a temperature measurement function at the same time.
参见图2和图3,柔性连接件201包括第一柔性连接件21和第二柔性连接件24,超声雾化组件20按照层叠顺序依次为第一柔性连接件21、压电驱动元件22、金属基片23以及第二柔性连接件24。其中,第一柔性连接件21和第二柔性连接件24相当于两个电极,分别用于与电源组件30上的正负电极电连接,电源组件30向第一柔性连接件21和第二 柔性连接件24通电的条件下,第一柔性连接件21通过压电驱动元件22和金属基片23与第二柔性连接件24形成回路,压电驱动元件22在通电条件下产生高频微幅震荡,带动与压电驱动元件22层叠设置的金属基片23相应的产生高频微幅震荡,从而使导入到金属基片23上的气溶胶生成基质A,震荡生成具有向量性的微小颗粒的气溶胶,进而沿着出雾方向B从出雾口13导出。2 and 3, the flexible connector 201 includes a first flexible connector 21 and a second flexible connector 24, and the ultrasonic atomization assembly 20 is the first flexible connector 21, the piezoelectric driving element 22, the metal The substrate 23 and the second flexible connector 24 . Among them, the first flexible connector 21 and the second flexible connector 24 are equivalent to two electrodes, which are respectively used for electrical connection with the positive and negative electrodes on the power supply assembly 30, and the power supply assembly 30 is connected to the first flexible connector 21 and the second flexible connector. When the connecting piece 24 is energized, the first flexible connecting piece 21 forms a loop with the second flexible connecting piece 24 through the piezoelectric driving element 22 and the metal substrate 23, and the piezoelectric driving element 22 generates high-frequency micro-oscillation under the energized condition , drive the metal substrate 23 stacked with the piezoelectric drive element 22 to generate high-frequency micro-oscillations correspondingly, so that the aerosol introduced on the metal substrate 23 generates matrix A, and the vibration generates aerosols with vectorial tiny particles. The sol is further guided out from the mist outlet 13 along the mist outlet direction B.
其中,压电驱动元件22可以为一环形压电陶瓷片,具有第一通孔221,以将金属基片23上雾化生成的气溶胶从第一通孔221导出。Wherein, the piezoelectric driving element 22 may be an annular piezoelectric ceramic sheet with a first through hole 221 , so as to lead out the aerosol generated by atomization on the metal substrate 23 from the first through hole 221 .
金属基片23与压电驱动元件22层叠设置,金属基片23对应第一通孔221的位置设置有微孔筛网构成的微孔区231,储液仓11中的气溶胶生成基质A流入微孔区231后,被高频震荡的微孔筛网雾化生成具有向量性的气溶胶,然后通过第一通孔221导出。The metal substrate 23 and the piezoelectric driving element 22 are stacked, and the position of the metal substrate 23 corresponding to the first through hole 221 is provided with a microporous area 231 composed of a microporous screen, and the aerosol generating substrate A in the liquid storage chamber 11 flows into the After the microporous area 231 , it is atomized by the microporous screen oscillating at high frequency to generate vectorial aerosol, which is then exported through the first through hole 221 .
第一柔性连接件21具有第一环形本体部211,第一环形本体部211层叠设置于压电驱动元件22背离金属基片23的表面。其中,第一环形本体部211具有第二通孔213,第二通孔213与第一通孔221对应设置以使得微孔区231至少部分暴露,以使得微孔区231上生成的气溶胶可以通过第一通孔221、第二通孔213导出。The first flexible connecting member 21 has a first annular body portion 211 , and the first annular body portion 211 is stacked on the surface of the piezoelectric driving element 22 away from the metal substrate 23 . Wherein, the first annular body portion 211 has a second through hole 213, and the second through hole 213 is set corresponding to the first through hole 221 so that the microporous area 231 is at least partially exposed, so that the aerosol generated on the microporous area 231 can be Lead out through the first through hole 221 and the second through hole 213 .
第二柔性连接件24靠近出液口12设置,且第二柔性连接件24具有第二环形本体部241,第二环形本体部241层叠设置于金属基片23背离压电驱动元件22的表面。其中,第二环形本体部241上具有第三通孔243,使得微孔区231至少部分暴露,以使储液仓11中的气溶胶生成基质A可以通过第二通孔213导出到金属基片23上的微孔区231,进而被雾化生成气溶胶。The second flexible connecting piece 24 is disposed close to the liquid outlet 12 , and the second flexible connecting piece 24 has a second ring-shaped body portion 241 , and the second ring-shaped body portion 241 is stacked on the surface of the metal substrate 23 away from the piezoelectric driving element 22 . Wherein, the second annular body portion 241 has a third through hole 243, so that the microporous area 231 is at least partially exposed, so that the aerosol generating substrate A in the liquid storage bin 11 can be exported to the metal substrate through the second through hole 213 The microporous area 231 on the 23 is then atomized to generate an aerosol.
其中,第一环形本体部211层叠设置于压电驱动元件22背离金属基片23的表面,第二环形本体部241层叠设置于金属基片23背离压电驱动元件22的表面,相对于传统的局部连接方式,能够显著减少对压电驱动元件22工作时振动模态的影响,防止局部高温,提升雾化性能。Wherein, the first annular body part 211 is stacked on the surface of the piezoelectric driving element 22 away from the metal substrate 23, and the second annular body part 241 is stacked on the surface of the metal substrate 23 away from the piezoelectric driving element 22. Compared with the traditional The local connection method can significantly reduce the impact on the vibration mode of the piezoelectric driving element 22 during operation, prevent local high temperature, and improve the atomization performance.
可以理解的,为减少对压电驱动元件22在工作时振动模态的影响,在本实施例中,压电驱动元件22、金属基片23、第一环形本体部211以及第二环形本体部241的外轮廓可以均为椭圆形、矩形或圆形。在一具体实施方式中,为使得压电驱动元件22在工作时产生最优的震动模 态,金属基片23为圆形,压电驱动元件22、金属基片23除去微孔区231的部分、第一环形本体部211以及第二环形本体部241均为圆环形且同轴设置。可以理解,圆环形一方面可以保证振动模态最优,另一方面圆环形也能保证第一环形本体部211和第二环形本体部241分别与压电驱动元件22或金属基片23的电连接良好,避免单一的触点接触失效,提高超声雾化组件20电连接的可靠性。It can be understood that in order to reduce the impact on the vibration mode of the piezoelectric driving element 22 during operation, in this embodiment, the piezoelectric driving element 22, the metal substrate 23, the first annular body part 211 and the second annular body part The outer contours of 241 can all be oval, rectangular or circular. In a specific embodiment, in order to make the piezoelectric driving element 22 produce the optimal vibration mode during operation, the metal substrate 23 is circular, and the piezoelectric driving element 22 and the metal substrate 23 remove the part of the micropore area 231 , the first annular body portion 211 and the second annular body portion 241 are both annular and coaxially arranged. It can be understood that on the one hand, the ring shape can ensure the optimal vibration mode, and on the other hand, the ring shape can also ensure that the first ring body part 211 and the second ring body part 241 are in contact with the piezoelectric driving element 22 or the metal substrate 23 respectively. The electrical connection of the ultrasonic atomization assembly 20 is good, avoiding a single contact failure, and improving the reliability of the electrical connection of the ultrasonic atomization component 20 .
具体的,为不影响储液仓中的气溶胶生成基质A导入微孔区231以及微孔区231上雾化产生的气溶胶从出雾口13排出。本实施例中,压电驱动元件22上第一通孔221的直径大于等于微孔区231的直径,即压电驱动元件22环绕微孔区231一周设置;第一环形本体部211上第二通孔213的直径大于等于第一通孔221的直径,即第一环形本体部211环绕第一通孔221一周设置;第二环形本体部241上第三通孔243的直径大于等于微孔区231的直径,即第二环形本体部241环绕微孔区231一周设置。Specifically, in order not to affect the aerosol generating matrix A in the liquid storage chamber, the substrate A is introduced into the microporous area 231 and the aerosol generated by atomization on the microporous area 231 is discharged from the mist outlet 13 . In this embodiment, the diameter of the first through hole 221 on the piezoelectric driving element 22 is greater than or equal to the diameter of the micropore area 231, that is, the piezoelectric driving element 22 is arranged around the micropore area 231; The diameter of the through hole 213 is greater than or equal to the diameter of the first through hole 221, that is, the first annular body part 211 is set around the first through hole 221; the diameter of the third through hole 243 on the second annular body part 241 is greater than or equal to the microporous area The diameter of 231 , that is, the second annular body portion 241 is set around the microporous area 231 .
为使布线美观,避免导线之间发生短路、断路的风险,以及连接方便,在本实施例的一具体实施方式中,参见图3,第一柔性连接件21还包括第一延伸部212,第一延伸部212的一端与第一环形本体部211的边缘连接,另一端延伸出压电驱动元件22,用于与电源组件30电连接。可以理解,在一些实施方式中,第一柔性连接件21可以为柔性电路板,即FPC。第一延伸部212靠近第一环形本体部211的一端与第一环形本体部211为一体结构。其中,第一环形本体部211通过第一延伸部212与电源组件30电连接,第二环形本体部211通过外接导线与电源组件30电连接。或者,第一延伸部212上还可以集成有多根独立设置的导线,第二柔性连接件24的第二环形本体部241通过外接导线与第一延伸部212上的其中一根导线电连接;然后通过第一延伸部212将超声雾化组件20与电源组件30的正负极分别电连接,以使得正负极中的一极与第一环形本体部211电连接,另一极与第二环形本体部241电连接。In order to make the wiring beautiful, avoid the risk of short circuit and open circuit between the wires, and facilitate the connection, in a specific implementation of this embodiment, referring to FIG. One end of an extension portion 212 is connected to the edge of the first annular body portion 211 , and the other end extends out from the piezoelectric driving element 22 for electrical connection with the power supply assembly 30 . It can be understood that, in some implementations, the first flexible connecting member 21 may be a flexible circuit board, that is, an FPC. An end of the first extension portion 212 close to the first annular body portion 211 is integrated with the first annular body portion 211 . Wherein, the first annular body part 211 is electrically connected to the power supply assembly 30 through the first extension part 212 , and the second annular body part 211 is electrically connected to the power supply assembly 30 through an external wire. Alternatively, the first extension part 212 can also be integrated with a plurality of independently arranged wires, and the second annular body part 241 of the second flexible connector 24 is electrically connected to one of the wires on the first extension part 212 through an external wire; Then through the first extension part 212, the positive and negative poles of the ultrasonic atomization assembly 20 and the power supply assembly 30 are electrically connected respectively, so that one pole of the positive and negative poles is electrically connected with the first annular body part 211, and the other pole is electrically connected with the second annular body part 211. The annular body portion 241 is electrically connected.
在本实施例的另一具体实施方式中,参见图4,第二柔性连接件24还包括第二延伸部242,第二延伸部242的一端与第二环形本体部241的边缘连接,另一端延伸出压电驱动元件22,用于与电源组件30电连接。具体的,第二环形本体部241通过第二延伸部242与电源组件30 电连接,第一环形本体部211通过外接导线与电源组件30电连接。In another specific implementation of this embodiment, referring to FIG. 4 , the second flexible connector 24 further includes a second extension part 242, one end of the second extension part 242 is connected to the edge of the second ring-shaped body part 241, and the other end The piezoelectric driving element 22 is extended to be electrically connected with the power supply assembly 30 . Specifically, the second annular body part 241 is electrically connected to the power supply assembly 30 through the second extension part 242 , and the first annular body part 211 is electrically connected to the power supply assembly 30 through an external wire.
在本实施例的又一具体实施方式中,参见图5,第一柔性连接件21还包括第一延伸部212,第一延伸部212的一端与第一环形本体部211的边缘连接,另一端延伸出压电驱动元件22,用于与电源组件30的正极电极和负极电极中一个电极电连接。第二柔性连接件24还包括第二延伸部242,第二延伸部242的一端与第二环形本体部241的边缘连接,另一端延伸出压电驱动元件22,用于与电源组件30的正极电极和负极电极中另一个电极电连接。第一延伸部212和第二延伸部242均设置有触点。In yet another specific implementation of this embodiment, referring to FIG. 5 , the first flexible connector 21 further includes a first extension part 212, one end of the first extension part 212 is connected to the edge of the first annular body part 211, and the other end The piezoelectric driving element 22 is extended to be electrically connected to one of the positive electrode and the negative electrode of the power supply assembly 30 . The second flexible connector 24 also includes a second extension part 242, one end of the second extension part 242 is connected to the edge of the second annular body part 241, and the other end extends out of the piezoelectric driving element 22 for connecting with the positive pole of the power supply assembly 30. The electrode is electrically connected to the other electrode of the negative electrode. Both the first extension 212 and the second extension 242 are provided with contacts.
本实施例中,第一柔性连接件21和第二柔性连接件24可以均为柔性电路板,分别粘结在压电驱动元件22和金属基片23的表面。其中,柔性电路板为半面导电接触结构,柔性电路板面向压电驱动元件22和金属基片23的一侧,其导电线路裸露形成的触点用于与压电驱动元件22上的电极层或金属基片23的表面电接触并电连接。柔性电路板背离压电驱动元件22和金属基片23的一侧为绝缘结构,可以防止储液仓11漏液造成线路短路。上述方案可以替换传统的局部焊接工艺,从而避免焊点的存在使得压电驱动元件22的性能参数改变,影响震动模态。另外,还可以避免通电条件下焊点处产生的局部高温,影响压电驱动元件22的使用。In this embodiment, the first flexible connecting member 21 and the second flexible connecting member 24 may both be flexible circuit boards, which are bonded to the surfaces of the piezoelectric driving element 22 and the metal substrate 23 respectively. Wherein, the flexible circuit board is a half-surface conductive contact structure, and the flexible circuit board faces the side of the piezoelectric driving element 22 and the metal substrate 23, and the contact formed by the exposed conductive circuit is used to communicate with the electrode layer or the piezoelectric driving element 22. The surfaces of the metal substrate 23 are in electrical contact and are electrically connected. The side of the flexible circuit board away from the piezoelectric driving element 22 and the metal substrate 23 is an insulating structure, which can prevent the circuit short circuit caused by the liquid leakage of the liquid storage chamber 11 . The above-mentioned solution can replace the traditional local welding process, so as to avoid the existence of welding spots to change the performance parameters of the piezoelectric driving element 22 and affect the vibration mode. In addition, it can also avoid the local high temperature generated at the welding point under the condition of energization, which will affect the use of the piezoelectric driving element 22 .
本实施例中,第一柔性连接件21粘结于压电驱动元件22背离金属基片23的表面,第二柔性连接件24粘结于金属基片23背离压电驱动元件22的表面,压电驱动元件22与金属基片23之间粘结固定。其中,第一柔性连接件21和第二柔性连接件24分别与压电驱动元件22和金属基片23的粘结工艺可以采用与压电驱动元件22和金属基片23之间相同的粘结工艺,保证超声雾化组件20各部件之间的粘结稳定性。可以理解,柔性电路板(Flexible Printed Circuit简称FPC)是以聚酰亚胺或聚酯薄膜为基材制成的一种具有高度可靠性,绝佳的可挠性印刷电路板。柔性电路板通过粘接剂贴附在压电驱动元件22和/或金属基片23上的具体方式可以包括:可以采用导电胶涂覆于粘合面,也可以采用非导电胶涂覆于非导体部分的粘合面。In this embodiment, the first flexible connecting member 21 is bonded to the surface of the piezoelectric driving element 22 away from the metal substrate 23, and the second flexible connecting member 24 is bonded to the surface of the metal substrate 23 facing away from the piezoelectric driving element 22. The electric driving element 22 and the metal substrate 23 are bonded and fixed. Wherein, the bonding process between the first flexible connecting member 21 and the second flexible connecting member 24 and the piezoelectric driving element 22 and the metal substrate 23 respectively can adopt the same bonding process as that between the piezoelectric driving element 22 and the metal substrate 23 process to ensure the bonding stability between the parts of the ultrasonic atomization assembly 20. It can be understood that the flexible printed circuit (Flexible Printed Circuit referred to as FPC) is a highly reliable and excellent flexible printed circuit board made of polyimide or polyester film as the base material. The specific ways in which the flexible circuit board is attached to the piezoelectric driving element 22 and/or the metal substrate 23 through an adhesive may include: conductive glue can be used to coat the bonding surface, and non-conductive glue can also be used to coat the non-conductive glue. The bonding surface of the conductor part.
参见图6,为本申请第二实施例提供的超声雾化组件20。Referring to FIG. 6 , it is an ultrasonic atomization assembly 20 provided in the second embodiment of the present application.
其中,第二实施例提供的超声雾化组件20与第一实施例提供的超声雾化组件20基本相同,柔性连接件201只包括第一柔性连接件21。具体地,本实施例中,超声雾化组件2按照层叠顺序依次为第一柔性连接件21、压电驱动元件22和金属基片23;以及上述组件上对应设置的第一通孔221、微孔区231和及第二通孔213。其中,第二实施例提供的超声雾化组件20与第一实施例提供的超声雾化组件20不同的是,本实施例中,超声雾化组件20不设置第二柔性连接件24。具体的,由于金属基片23具有导电性,可以兼容第二柔性连接件24的导电功能,金属基片23可以通过外接导线与电源组件30电连接,同时第一柔性连接件21与电源组件30电连接,以使第一柔性连接件21、压电驱动元件22以及金属基片23在通电条件下形成导电回路。本实施例中,第一柔性连接件21的第一环形本体部211层叠设置于压电驱动元件22背离金属基片23的表面,金属基片23通过外接导线与电源组件30电连接。相对于传统的电极局部焊接方式,能够显著减少对压电驱动元件22工作时振动模态的影响,防止局部高温,提升雾化性能。Wherein, the ultrasonic atomization assembly 20 provided by the second embodiment is basically the same as the ultrasonic atomization assembly 20 provided by the first embodiment, and the flexible connection part 201 only includes the first flexible connection part 21 . Specifically, in this embodiment, the ultrasonic atomization assembly 2 is the first flexible connector 21, the piezoelectric driving element 22, and the metal substrate 23 in the order of lamination; and the corresponding first through hole 221, micro The hole area 231 and the second through hole 213 . Wherein, the difference between the ultrasonic atomization assembly 20 provided in the second embodiment and the ultrasonic atomization assembly 20 provided in the first embodiment is that in this embodiment, the ultrasonic atomization assembly 20 is not provided with the second flexible connecting member 24 . Specifically, since the metal substrate 23 is conductive and compatible with the conductive function of the second flexible connector 24, the metal substrate 23 can be electrically connected to the power supply assembly 30 through an external wire, while the first flexible connector 21 is connected to the power supply assembly 30. Electrically connected, so that the first flexible connecting member 21, the piezoelectric driving element 22 and the metal substrate 23 form a conductive loop under the condition of being energized. In this embodiment, the first annular body portion 211 of the first flexible connector 21 is stacked on the surface of the piezoelectric driving element 22 facing away from the metal substrate 23 , and the metal substrate 23 is electrically connected to the power supply assembly 30 through external wires. Compared with the traditional local electrode welding method, it can significantly reduce the impact on the vibration mode of the piezoelectric driving element 22 during operation, prevent local high temperature, and improve the atomization performance.
本实施例中,第一柔性连接件21为柔性电路板。第一柔性连接件21粘结于压电驱动元件22背离金属基片23的表面。In this embodiment, the first flexible connecting member 21 is a flexible circuit board. The first flexible connecting member 21 is bonded to the surface of the piezoelectric driving element 22 away from the metal substrate 23 .
其中,为使得压电驱动元件22在工作时产生最优的震动模态。金属基片23为圆形,压电驱动元件22、金属基片23除去微孔区231的部分以及第一环形本体部211均为圆环形且同轴设置,微孔区231为圆形。Among them, in order to make the piezoelectric driving element 22 generate an optimal vibration mode during operation. The metal substrate 23 is circular, the piezoelectric driving element 22, the part of the metal substrate 23 except the microporous area 231 and the first annular body part 211 are all annular and coaxially arranged, and the microporous area 231 is circular.
进一步,第一柔性连接件21还包括第一延伸部212,第一延伸部212的一端与第一环形本体部211的边缘连接,另一端延伸出压电驱动元件22,与电源组件30电连接,金属基片23通过外接导线与电源组件30电连接。在一些可选方式中,外接导线与金属基片23的连接方式可以为焊接或粘结。Further, the first flexible connector 21 also includes a first extension part 212, one end of the first extension part 212 is connected to the edge of the first annular body part 211, and the other end extends out of the piezoelectric driving element 22, and is electrically connected to the power supply assembly 30 , the metal substrate 23 is electrically connected to the power supply assembly 30 through external wires. In some optional manners, the connection manner of the external wires to the metal substrate 23 may be welding or bonding.
在一具体实施方式中,金属基片23的边缘具有凸耳232,延伸出压电驱动元件22,外接导线的一端与凸耳232焊接,另一端与电源组件30电连接焊接。从而避免焊点直接设置于金属基片23上对金属基片23性能的产生影响。In a specific embodiment, the edge of the metal substrate 23 has a lug 232 extending out from the piezoelectric driving element 22 , one end of the external wire is welded to the lug 232 , and the other end is electrically connected to the power supply assembly 30 by welding. In this way, it is avoided that solder joints directly disposed on the metal substrate 23 affect the performance of the metal substrate 23 .
参见图7,为本申请第三实施例提供的超声雾化组件20。Referring to FIG. 7 , it is an ultrasonic atomization assembly 20 provided in the third embodiment of the present application.
其中,第三实施例提供的超声雾化组件20与第一实施例提供的超 声雾化组件20基本相同,柔性线路板201只包括第二柔性线路板203。具体地,本实施例中,超声雾化组件20按照层叠顺序依次为压电驱动元件22、金属基片23和第二柔性连接件24;以及上述组件上对应设置的第一通孔221、微孔区231和及第三通孔243。其中,第三实施例提供的超声雾化组件20与第一实施例提供的超声雾化组件20不同的是,本实施例中,超声雾化组件20不设置第一柔性连接件21。具体的,压电驱动元件22可以通过外接导线与电源组件30电连接,同时第二柔性连接件24与电源组件30电连接,以使第二柔性连接件24、压电驱动元件22以及金属基片23在通电条件下形成导电回路。Wherein, the ultrasonic atomization assembly 20 provided by the third embodiment is basically the same as the ultrasonic atomization assembly 20 provided by the first embodiment, and the flexible circuit board 201 only includes the second flexible circuit board 203 . Specifically, in this embodiment, the ultrasonic atomization assembly 20 is sequentially stacked with piezoelectric drive elements 22, metal substrates 23, and second flexible connectors 24; The hole area 231 and the third through hole 243 . Wherein, the difference between the ultrasonic atomization assembly 20 provided in the third embodiment and the ultrasonic atomization assembly 20 provided in the first embodiment is that in this embodiment, the ultrasonic atomization assembly 20 is not provided with the first flexible connecting member 21 . Specifically, the piezoelectric driving element 22 can be electrically connected to the power supply assembly 30 through an external wire, and at the same time, the second flexible connector 24 is electrically connected to the power supply assembly 30, so that the second flexible connecting member 24, the piezoelectric driving element 22 and the metal base Sheet 23 forms a conductive loop under energized condition.
其中,第三实施例中超声雾化组件20中的压电驱动元件22、金属基片23以及第二柔性连接件24可以与第一实施例和第二实施例提供的超声雾化组件20中的各个结构相同,再此不做赘述。Among them, the piezoelectric drive element 22, the metal substrate 23 and the second flexible connector 24 in the ultrasonic atomization assembly 20 in the third embodiment can be compared with the ultrasonic atomization assembly 20 provided in the first embodiment and the second embodiment. Each of the structures is the same and will not be repeated here.
参见图8和图9,本申请还提供具有测温功能的超声雾化组件20。具体的,在本申请上述实施例提供的超声雾化组件20的基础上,超声雾化组件20上还包括测温元件25,设置于第一柔性连接件21上,并与压电驱动元件22的表面接触,用于在超声雾化组件20工作时检测压电驱动元件22上的温度。测温元件25可以直接贴附在第一柔性连接件21靠近压电驱动元件22的表面。或者,测温元件25可以设置在第一柔性连接件21的通孔内并与压电驱动元件22的表面接触。当然,在其他一些实施方式中,测温元件25还可以设置于第二柔性连接件24上,并与金属基板23的表面接触,用于在超声雾化组件20工作时检测金属基板23上的温度。Referring to FIG. 8 and FIG. 9 , the present application also provides an ultrasonic atomization assembly 20 with a temperature measurement function. Specifically, on the basis of the ultrasonic atomization assembly 20 provided in the above-mentioned embodiments of the present application, the ultrasonic atomization assembly 20 also includes a temperature measuring element 25, which is arranged on the first flexible connector 21 and connected to the piezoelectric driving element 22 The surface contact is used to detect the temperature on the piezoelectric driving element 22 when the ultrasonic atomization assembly 20 is working. The temperature measuring element 25 may be directly attached to the surface of the first flexible connecting member 21 close to the piezoelectric driving element 22 . Alternatively, the temperature measuring element 25 may be disposed in the through hole of the first flexible connecting member 21 and be in contact with the surface of the piezoelectric driving element 22 . Of course, in some other embodiments, the temperature measuring element 25 can also be arranged on the second flexible connector 24 and be in contact with the surface of the metal substrate 23, so as to detect the temperature on the metal substrate 23 when the ultrasonic atomization assembly 20 is working. temperature.
其中,测温元件25可以为温度传感器或热敏电阻,例如,测温元件25为具有电阻温度系数(TCR)特性的导体且与第一延伸部212上的测温导线电连接。可以理解,该实施例中,第一柔性连接件21集成了测温元件25,二者的电极连接线也可以共用第一延伸部212,即第一延伸部212中集成了多条电极线路。Wherein, the temperature measuring element 25 may be a temperature sensor or a thermistor, for example, the temperature measuring element 25 is a conductor having a temperature coefficient of resistance (TCR) characteristic and is electrically connected to a temperature measuring wire on the first extension part 212 . It can be understood that in this embodiment, the first flexible connector 21 is integrated with the temperature measuring element 25 , and the electrode connecting wires of the two can also share the first extension 212 , that is, the first extension 212 integrates multiple electrode lines.
区别于现有技术,本申请提供的超声雾化组件20、超声雾化组件2以及超声雾化装置,包括层叠设置的压电驱动元件22、金属基片23以及柔性连接件201,其中,柔性连接件201层叠设置于压电驱动元件22背离金属基片23的表面和/或金属基片23背离压电驱动元件22的表面, 用于与压电驱动元件22和/或所述金属基片23电连接,能够显著减少对压电驱动元件22工作时振动模态的影响,防止局部高温,提升超声雾化组件20雾化性能。另外,柔性连接件201采用粘结的工艺方式与压电驱动元件22和金属基片23粘结,替代传统的局部焊接方式,从而避免焊点的存在使得压电驱动元件22的性能参数改变,影响压电驱动元件22震动模态以及产生局部高温。另外,本申请还提供一种具有测温功能的超声雾化组件20,在超声雾化组件20工作时可以检测压电驱动元件22上的温度。Different from the prior art, the ultrasonic atomization assembly 20, the ultrasonic atomization assembly 2 and the ultrasonic atomization device provided by the present application include stacked piezoelectric drive elements 22, metal substrates 23 and flexible connectors 201, wherein the flexible The connecting member 201 is stacked on the surface of the piezoelectric driving element 22 away from the metal substrate 23 and/or the surface of the metal substrate 23 away from the piezoelectric driving element 22, for connecting with the piezoelectric driving element 22 and/or the metal substrate 23 is electrically connected, which can significantly reduce the impact on the vibration mode of the piezoelectric driving element 22 during operation, prevent local high temperature, and improve the atomization performance of the ultrasonic atomization component 20 . In addition, the flexible connecting piece 201 is bonded to the piezoelectric driving element 22 and the metal substrate 23 by bonding, instead of the traditional local welding method, so as to avoid the existence of solder joints to change the performance parameters of the piezoelectric driving element 22, The vibration mode of the piezoelectric drive element 22 is affected and local high temperatures are generated. In addition, the present application also provides an ultrasonic atomization assembly 20 with a temperature measurement function, which can detect the temperature on the piezoelectric driving element 22 when the ultrasonic atomization assembly 20 is working.
以上仅为本申请的实施方式,并非因此限制本申请的专利范围,凡是利用本申请说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本申请的专利保护范围内。The above is only the implementation mode of this application, and does not limit the scope of patents of this application. Any equivalent structure or equivalent process transformation made by using the contents of this application specification and drawings, or directly or indirectly used in other related technical fields, All are included in the scope of patent protection of the present application in the same way.

Claims (15)

  1. 一种超声雾化组件,其中,包括:An ultrasonic atomization component, including:
    压电驱动元件,具有第一通孔;The piezoelectric driving element has a first through hole;
    金属基片,与所述压电驱动元件层叠设置,所述金属基片对应所述第一通孔的位置设置有微孔区;A metal substrate is stacked with the piezoelectric driving element, and the metal substrate is provided with a microhole area corresponding to the position of the first through hole;
    柔性连接件,层叠设置于所述压电驱动元件背离所述金属基片的表面和/或所述金属基片背离所述压电驱动元件的表面,用于与所述压电驱动元件和/或所述金属基片电连接。The flexible connector is stacked on the surface of the piezoelectric driving element away from the metal substrate and/or the surface of the metal substrate away from the piezoelectric driving element, for connecting with the piezoelectric driving element and/or Or the metal substrate is electrically connected.
  2. 根据权利要求1所述的超声雾化组件,其中,所述柔性连接件包括设置于所述压电驱动元件上的第一柔性连接件和设置于所述金属基片上的第二柔性连接件;The ultrasonic atomization assembly according to claim 1, wherein the flexible connector comprises a first flexible connector disposed on the piezoelectric driving element and a second flexible connector disposed on the metal substrate;
    所述第一柔性连接件包括第一环形本体部,且所述第一环形本体部对应所述微孔区的位置具有第二通孔;The first flexible connector includes a first annular body portion, and the first annular body portion has a second through hole at a position corresponding to the microporous area;
    所述第二柔性连接件包括第二环形本体部;且所述第二环形本体部对应所述微孔区的位置具有第三通孔。The second flexible connector includes a second annular body portion; and the second annular body portion has a third through hole at a position corresponding to the microporous area.
  3. 根据权利要求2所述的超声雾化组件,其中,所述第一柔性连接件还包括第一延伸部,所述第一延伸部的一端与所述第一环形本体部的边缘连接,另一端延伸出所述压电驱动元件;所述第二环形本体部通过导线与所述第一延伸部电连接;或,The ultrasonic atomization assembly according to claim 2, wherein the first flexible connecting member further comprises a first extension, one end of the first extension is connected to the edge of the first annular body part, and the other end extending out of the piezoelectric driving element; the second annular body portion is electrically connected to the first extension portion through a wire; or,
    所述第二柔性连接件还包括第二延伸部,所述第二延伸部的一端与所述第二环形本体部的边缘连接,另一端延伸出所述压电驱动元件;所述第一环形本体部通过导线与所述第二延伸部电连接;或,The second flexible connector further includes a second extension part, one end of the second extension part is connected to the edge of the second annular body part, and the other end extends out of the piezoelectric driving element; the first annular The main body part is electrically connected to the second extension part through a wire; or,
    所述第一柔性连接件还包括所述第一延伸部,所述第一延伸部的一端与所述第一环形本体部的边缘连接,另一端延伸出所述压电驱动元件;所述第二柔性连接件还包括所述第二延伸部,所述第二延伸部的一端与所述第二环形本体部的边缘连接,另一端延伸出所述压电驱动元件。The first flexible connector further includes the first extension part, one end of the first extension part is connected to the edge of the first annular body part, and the other end extends out of the piezoelectric driving element; the first extension part The second flexible connecting piece further includes the second extension part, one end of the second extension part is connected to the edge of the second annular body part, and the other end extends out of the piezoelectric driving element.
  4. 根据权利要求3所述的超声雾化组件,其中,所述第一通孔的直径大于等于所述微孔区的直径;所述第二通孔的直径大于等于所述第一通孔的直径;所述第三通孔的直径大于等于所述微孔区的直径。The ultrasonic atomization assembly according to claim 3, wherein the diameter of the first through hole is greater than or equal to the diameter of the micropore area; the diameter of the second through hole is greater than or equal to the diameter of the first through hole ; The diameter of the third through hole is greater than or equal to the diameter of the micropore area.
  5. 根据权利要求2所述的超声雾化组件,其中,所述第一环形本 体部粘结于所述压电驱动元件背离所述金属基片的表面;或,The ultrasonic atomization assembly according to claim 2, wherein the first annular body portion is bonded to the surface of the piezoelectric driving element away from the metal substrate; or,
    所述第二环形本体部粘结于所述金属基片背离所述压电驱动元件的表面;或,The second annular body portion is bonded to the surface of the metal substrate facing away from the piezoelectric driving element; or,
    所述压电驱动元件与所述金属基片之间粘结固定。The piezoelectric driving element is bonded and fixed to the metal substrate.
  6. 根据权利要求1所述的超声雾化组件,其中,所述柔性连接件包括设置于所述压电驱动元件上的第一柔性连接件;所述金属基片的边缘具有凸耳。The ultrasonic atomization assembly according to claim 1, wherein the flexible connecting member comprises a first flexible connecting member disposed on the piezoelectric driving element; the edge of the metal substrate has a lug.
  7. 根据权利要求6所述的超声雾化组件,其中,所述第一柔性连接件还包括第一环形本体部和第一延伸部,所述第一延伸部的一端与所述第一环形本体部的边缘连接,另一端延伸出所述压电驱动元件。The ultrasonic atomization assembly according to claim 6, wherein the first flexible connecting member further comprises a first annular body part and a first extension part, one end of the first extension part is connected to the first annular body part The edge is connected, and the other end extends out of the piezoelectric driving element.
  8. 根据权利要求2所述的超声雾化组件,其中,所述金属基片为圆形;所述压电驱动元件为圆环形。The ultrasonic atomization assembly according to claim 2, wherein the metal substrate is circular; the piezoelectric driving element is circular.
  9. 根据权利要求1所述的超声雾化组件,其中,所述柔性连接件为柔性电路板。The ultrasonic atomization assembly according to claim 1, wherein the flexible connector is a flexible circuit board.
  10. 根据权利要求1所述的超声雾化组件,其中,所述柔性连接件包括设置于所述压电驱动元件背离所述金属基片的表面和/或所述金属基片背离所述压电驱动元件的表面的环形本体部,以及与所述环形本体部电连接的延伸部。The ultrasonic atomization assembly according to claim 1, wherein the flexible connecting member includes a surface disposed on the surface of the piezoelectric driving element away from the metal substrate and/or the metal substrate is away from the piezoelectric driver An annular body portion of the surface of the element, and an extension electrically connected to said annular body portion.
  11. 根据权利要求10所述的超声雾化组件,其中,所述环形本体部和所述延伸部一体成型。The ultrasonic atomization assembly according to claim 10, wherein the annular body part and the extension part are integrally formed.
  12. 根据权利要求10所述的超声雾化组件,其中,所述环形本体部为圆环形。The ultrasonic atomization assembly according to claim 10, wherein the annular body part is in the shape of a ring.
  13. 根据权利要求10所述的超声雾化组件,其中,所述柔性连接件为半面导电接触结构;其中,所述柔性连接件朝向所述压电驱动元件的表面和朝向所述金属基片的表面具有裸露的触点,用于与压电驱动元件和/或所述金属基片接触并电连接。The ultrasonic atomization assembly according to claim 10, wherein the flexible connecting member is a half-surface conductive contact structure; wherein, the surface of the flexible connecting member facing the piezoelectric driving element and the surface facing the metal substrate There are exposed contacts for contacting and electrically connecting with the piezoelectric driving element and/or the metal substrate.
  14. 根据权利要求1所述的超声雾化组件,其中,还包括测温元件,设置于所述柔性连接件朝向所述压电驱动元件的表面或朝向所述金属基片的表面,且与所述压电驱动元件接触。The ultrasonic atomization assembly according to claim 1, further comprising a temperature measuring element, which is arranged on the surface of the flexible connector facing the piezoelectric driving element or the surface facing the metal substrate, and is connected with the Piezoelectric drive element contacts.
  15. 一种超声雾化装置,其中,包括:An ultrasonic atomization device, including:
    壳体,具有储液腔;The housing has a liquid storage chamber;
    超声雾化组件,用于在通电时对来自所述储液腔的气溶胶生成基质进行雾化;所述超声雾化组件为如权利要求1-14任一项所述的超声雾化组件;An ultrasonic atomization component, which is used to atomize the aerosol-generating substrate from the liquid storage chamber when energized; the ultrasonic atomization component is the ultrasonic atomization component according to any one of claims 1-14;
    电源组件,与所述超声雾化组件电连接,用于控制所述超声雾化组件工作。The power supply component is electrically connected with the ultrasonic atomization component and is used to control the operation of the ultrasonic atomization component.
PCT/CN2022/129352 2021-12-23 2022-11-02 Ultrasonic atomization assembly and ultrasonic atomization device WO2023116220A1 (en)

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CN217664227U (en) * 2021-12-23 2022-10-28 深圳摩尔雾化健康医疗科技有限公司 Ultrasonic atomization assembly and ultrasonic atomization device

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