WO2023116070A1 - Vpsa gas separation system and control method therefor - Google Patents

Vpsa gas separation system and control method therefor Download PDF

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WO2023116070A1
WO2023116070A1 PCT/CN2022/118192 CN2022118192W WO2023116070A1 WO 2023116070 A1 WO2023116070 A1 WO 2023116070A1 CN 2022118192 W CN2022118192 W CN 2022118192W WO 2023116070 A1 WO2023116070 A1 WO 2023116070A1
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gas
pipeline
gas separation
centrifugal
vpsa
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PCT/CN2022/118192
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French (fr)
Chinese (zh)
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李伟华
李传旭
李波
李卓
邓光华
隆勇
蒲刚娆
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重庆冲能动力机械有限公司
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Publication of WO2023116070A1 publication Critical patent/WO2023116070A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/047Pressure swing adsorption
    • B01D53/0476Vacuum pressure swing adsorption
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D53/00Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
    • B01D53/02Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
    • B01D53/04Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
    • B01D53/047Pressure swing adsorption
    • B01D53/053Pressure swing adsorption with storage or buffer vessel

Definitions

  • the invention relates to the technical field of VPSA vacuum pressure swing adsorption, in particular to a VPSA gas separation system and a control method thereof.
  • Roots blower As power equipment in VPSA gas separation system, the mainstream is based on the Roots machine, and a single or double Roots blower and Roots vacuum pump are used as the power equipment of the system.
  • the advantages and disadvantages of the application of Roots blower as power equipment in VPSA gas separation system have been elaborated (such as CN108678973A).
  • the characteristics of Roots blower such as low efficiency, large noise, and small capacity have seriously restricted the development of the VPSA industry.
  • centrifugal blower and centrifugal vacuum pump in the VPSA gas separation system can bring many advantages, but also requires targeted improvement and design of the centrifuge.
  • the application of the centrifuge further improves the efficiency of the VPSA gas separation system, and also solves the It solved the problem of exhaust volume and noise, and greatly promoted the development of VPSA industry.
  • centrifugal units also has two disadvantages.
  • One is the high cost of large-scale centrifugal units.
  • the cost of centrifugal units with fluctuating speeds that meet the working conditions of VPSA gas separation systems is very high, which is 3 to 4 times that of traditional Roots machines. times, there are reasons for strong customization and small batches, as well as the difficulty in supporting and processing large-scale centrifugal units.
  • the motors and frequency converters supporting centrifugal units also need to be customized, and the supporting costs are also very high.
  • the second is the characteristics of the centrifuge unit, which has a small range of high-efficiency zones and a small adjustable range. The characteristics of the centrifuge cannot be as close to straight as the Roots machine. To meet the output requirements of the VPSA gas separation system, a large range of adjustment work is required.
  • the application is subject to certain constraints.
  • the present invention provides a VPSA gas separation system and its control method, which solves the high manufacturing cost of customized large centrifugal units and the high efficiency working range of large centrifugal units existing in the prior art The problem of small size and small range of adjustable working conditions.
  • a VPSA gas separation system includes several turbines and gas separation assemblies arranged in parallel, several turbines are used to deliver air to the gas separation assembly or vacuumize, and each turbine is connected to a
  • the drive motor is connected to the frequency converter, and all the frequency converters are connected with a control device for controlling the output of the frequency converter.
  • the turbines have the same structure and are equipped with the same frequency converter.
  • the turbine is a double-head turbine.
  • the turbine is provided with sensors for respectively detecting the winding temperature of the driving motor, the supporting bearing temperature and the rotor vibration of the turbine, and the gas inlet end of the turbine is provided with detection gas sensors. pressure and transmits a signal to the sensor of the control unit.
  • the plurality of turbines include at least one set of centrifugal blowers and one set of centrifugal vacuum pumps
  • the gas separation assembly includes several adsorption towers independently arranged for gas pressure swing adsorption, and the adsorption towers are all provided with product Gas pipeline and raw gas pipeline, a group of centrifugal blowers communicate with the raw gas pipeline through a pipeline with a program-controlled valve, a group of centrifugal vacuum pumps communicate with the raw gas pipeline through another pipeline with a program-controlled valve, and the product gas
  • the pipeline is also provided with a program-controlled valve, which is remotely controlled by the control device, and an air pressure sensor is provided in the adsorption tower.
  • the inlet pipes of the centrifugal blower are all connected to one pipeline, and the inlet end of the pipeline is provided with an inlet filter box, and the outlet pipes of the centrifugal vacuum pump are all connected to another pipeline, and
  • the gas outlet end of the pipeline is provided with a muffler, and the product gas pipelines of the adsorption tower are all connected to another pipeline, and a buffer tank is provided at the gas outlet end of the pipeline.
  • a group of centrifugal blowers are used to input raw material gas to the previous adsorption tower.
  • the air pressure sensor in the adsorption tower detects that the air pressure reaches the set value, it is switched to the other vacuumed adsorption tower through a program-controlled valve.
  • the above-mentioned adsorption towers carry out raw material gas input, and carry out the vacuumizing and raw material gas input of all described adsorption towers in sequence;
  • the gas reaction in the adsorption tower Before vacuuming, it is the gas reaction in the adsorption tower and the discharge process of the product gas obtained by the reaction.
  • the product gas By controlling the program-controlled valve on the product gas pipeline, the product gas is discharged through the product gas pipeline.
  • the product gas discharge process In the process, when the pressure value of the air pressure sensor in the adsorption tower drops to the set value, the product gas pipeline is closed and vacuumized. Due to the discharge of product gas, the time for vacuuming during the production process is shorter than the time for conveying gas. .
  • the sum of the vacuuming time of the adsorption tower is equal to the sum of the reaction time of the adsorption tower and the output time of the product gas.
  • the output of the corresponding frequency converter is controlled by the control device.
  • the present invention has the following beneficial effects:
  • the centrifugal blower or centrifugal vacuum pump installed in parallel is used for gas compression or vacuuming, and by reducing the number of centrifuges invested, it can realize the improvement of the working condition range of the centrifugal unit without adding any additional equipment. Adjustment, expanding the range of adjustable working conditions of the centrifugal unit to meet the demand for output adjustment of the VPSA gas separation system; at the same time, it can ensure that each centrifugal blower or centrifugal vacuum pump invested is in a high-efficiency working range, so that the centrifugal unit can operate at a high efficiency.
  • the whole flow rate of 0-110% working range is adjustable; at the same time, the centrifuge invested in non-customized production, the manufacturing cost of the unit is lower than that of the customized large-scale centrifuge unit, and it is easier to operate and will not cause a long time for equipment maintenance. Downtime can ensure the maintenance of production and reduce the manufacturing cost and maintenance cost of the centrifuge unit.
  • centrifugal blowers and one set of centrifugal vacuum pumps to inflate and evacuate the adsorption towers in the VPSA gas separation system, and remotely control the program-controlled valves through the control device to achieve alternate inflation and vacuuming between multiple adsorption towers Vacuuming improves the production efficiency.
  • the centrifugal blower and the centrifugal vacuum pump communicate with the raw material gas pipeline of the adsorption tower through a parallel main pipeline, and the main pipeline communicates with the raw gas pipeline of each adsorption tower through a pipeline equipped with a program-controlled valve. , which is convenient for control and reduces the total length of the pipeline, saving costs.
  • the time for vacuuming and inflating all adsorption towers is a cycle. After one adsorption tower is vacuumed and inflated, the whole set of centrifugal vacuum pumps and centrifugal blowers will The subsequent adsorption tower is vacuumed and inflated. During this process, the inflated adsorption tower starts to react, and the molecular sieve absorbs part of the gas. After the reaction reaches the time, the product gas starts to be discharged.
  • the vacuuming process and the inflation process are based on the required time. By increasing or reducing the number of centrifugal blowers and centrifugal vacuum pumps, it can not only ensure the accuracy of the process time, but also ensure that each invested centrifugal blower and centrifugal vacuum pump is in a high-efficiency working range.
  • Figure 1 is a process flow diagram of an embodiment of the present invention.
  • Fig. 2 is an efficiency curve diagram of an embodiment of the present invention.
  • Figure 3 is a graph of pressure P versus time t for a typical VPSA gas separation system.
  • Fig. 4 is a control operation diagram of a single centrifugal vacuum pump in the embodiment of the present invention.
  • Air intake filter box 1. Air intake filter box; 2. Centrifugal blower; 3. Frequency converter; 4. Centrifugal vacuum pump; 5. Program-controlled valve; 6. Adsorption tower; 7. Buffer tank; 8. Muffler; 9 1. Raw material gas pipeline; 10. Product gas pipeline.
  • the embodiment of the present invention proposes a VPSA gas separation system, including Several turbines and gas separation components, several turbines are used to deliver air to the gas separation components or vacuumize, each turbine is connected with a drive motor and a frequency converter 3, and all frequency converters 3 are connected with a control device for communication. The device is used to control the output of the frequency converter 3 .
  • the turbine unit includes two main pipelines and the centrifugal blower 2 or the centrifugal vacuum pump 4 fixedly connected to the two main pipelines, the air inlet pipe and the air outlet pipe respectively.
  • the efficiency curves are known or obtained through measurement.
  • the number of centrifugal blowers 2 or centrifugal vacuum pumps 4 to be put into use is selected according to the required volume flow rate, that is, to achieve a large The adjustment of the working conditions of the turbine unit within the range; at the same time, when the centrifugal blower 2 or centrifugal vacuum pump 4 fails, the original centrifugal blower 2 or centrifugal vacuum pump 4 is replaced by an unstarted centrifugal blower 2 or centrifugal vacuum pump 4, The faulty centrifugal blower 2 or centrifugal vacuum pump 4 can be repaired, and the VPSA gas separation system continues to run during the maintenance process, which ensures production efficiency and reduces maintenance costs; the centrifugal blower 2 or Existing equipment can
  • the frequency converter 3 corresponding to the centrifugal blower 2 or the centrifugal vacuum pump 4 is controlled by the control device, and the variable-speed rotation of the rotor of the centrifugal blower 2 or the centrifugal vacuum pump 4 is controlled through the frequency conversion output of the frequency converter 3 to the high-speed motor, so that the centrifugal The type blower 2 or the centrifugal vacuum pump 4 runs along its corresponding efficiency curve to improve the energy efficiency of the turbine unit.
  • the turbines in order to further reduce the production and maintenance costs of the turbine sets, have the same structure and are equipped with the same frequency converter 3 .
  • the centrifugal blower 2 or the centrifugal vacuum pump 4 as general-purpose equipment, mass production can be carried out in production, and supporting costs can be reduced. 2 or centrifugal vacuum pump 4 has less impact on the VPSA gas separation system; using the same centrifugal blower 2 or centrifugal vacuum pump 4, the overall efficiency curve of the turbine unit is more accurate, and the working condition adjustment of the turbine unit is more accurate precise.
  • the turbine in order to improve the energy efficiency of the centrifugal blower 2 or the centrifugal vacuum pump 4, the turbine is a double-head turbine.
  • the existing low-inertia rotor that is, the two ends of the motor rotor are coaxially fixedly connected to the impeller of the turbine to realize the form of double heads and reduce the moment of inertia of the rotor.
  • the moment of inertia of the rotor is small, and the centrifugal blower 2 or the centrifugal vacuum pump 4 has a small workmanship to overcome the moment of inertia, thereby improving the energy efficiency of the centrifugal blower 2 or the centrifugal vacuum pump 4 .
  • the turbine is provided with a device for detecting the winding temperature of the driving motor, the supporting bearing temperature and the The sensor for the vibration of the rotor of the turbine, the inlet end of the turbine is provided with a sensor for detecting the gas pressure and transmitting the signal to the control device.
  • the motor winding temperature, bearing temperature, and rotor vibration are detected by the sensor on the casing to avoid damage to the motor and bearing due to overheating during use.
  • the rotor vibration By detecting the rotor vibration, it can be detected whether the rotor is in a balanced state during operation; When the sensor detects that the centrifugal blower 2 or the centrifugal vacuum pump 4 is in an abnormal state, it can be stopped and replaced by an unstarted unit to ensure the safety of the production process.
  • the control device By detecting the inlet air pressure change of the centrifugal blower 2 or the centrifugal vacuum pump 4, the detected result is transmitted vertically to the control device, and the control device obtains the inlet air pressure change curve, and controls the output fluctuating voltage of the frequency converter 3 according to the inlet air pressure change curve , and then control the rotor of the centrifugal blower 2 or the centrifugal vacuum pump 4 to run along the set speed curve under the changing inlet pressure, so as to realize the high energy efficiency of the centrifugal blower 2 or the centrifugal vacuum pump 4 .
  • the several turbines include at least one group of centrifugal blowers 2 and one group of centrifugal vacuum pumps 4, and the gas separation assembly includes several independently arranged
  • the adsorption tower 6 used for gas pressure swing adsorption the adsorption tower 6 is provided with a product gas pipeline 10 and a raw gas pipeline 9, and a group of centrifugal blowers 2 communicate with the raw material gas pipeline 9 through a pipeline equipped with a program-controlled valve 5
  • a group of centrifugal vacuum pumps 4 communicate with the raw gas pipeline 9 through another pipeline provided with a program-controlled valve 5, and the product gas pipeline 10 is also provided with a program-controlled valve 5, which is remotely controlled by the control device, and the adsorption tower 6 is provided with an air pressure sensor.
  • the switch of the pipeline is controlled by the program-controlled valve 5, the centrifugal blower 2 of the whole group carries out the output of raw material gas through a pipeline, and the centrifugal vacuum pump 4 of the whole group is vacuumized through a pipeline, and three Adsorption tower 6, the end of the general pipeline of described centrifugal blower 2 of whole group and the described centrifugal vacuum pump 4 of whole group all is provided with the shunt pipeline of band program control valve 5 and the feed gas pipeline of three adsorption towers 6 respectively. connected, the three adsorption towers 6 can be alternately inflated and vacuumed to improve production efficiency, reduce the total length of pipelines, and reduce the manufacturing cost of the VPSA gas separation system.
  • the inlet pipes of the centrifugal blower 2 are all connected to a pipeline, and the inlet end of the pipeline is provided with an inlet filter box 1, the said The gas outlet pipes of the centrifugal vacuum pump 4 are all connected to another pipeline, and the gas outlet end of the pipeline is provided with a silencer 8, and the product gas pipeline 10 of the adsorption tower 6 is connected to another pipeline, and the pipeline A buffer tank 7 is provided at the gas outlet end.
  • the embodiment of the present invention proposes a control method for the VPSA gas separation system.
  • the input of the centrifugal blower 2 and the centrifugal vacuum pump 4 is determined. the quantity produced;
  • a group of centrifugal blowers 2 are used to input the raw material gas to the last adsorption tower 6.
  • the program control valve 5 is switched to the other adsorption tower 6.
  • the vacuumized adsorption tower 6 carries out raw material gas input, and carries out the vacuumization and raw material gas input of all described adsorption towers 6 in sequence;
  • the product gas Before vacuumizing, it is the gas reaction in the adsorption tower 6 and the discharge process of the product gas obtained by the reaction.
  • the program-controlled valve 5 on the product gas pipeline 10 By controlling the program-controlled valve 5 on the product gas pipeline 10, the product gas is discharged through the product gas pipeline 10.
  • the product gas pipeline 10 is closed to vacuumize. Due to the discharge of product gas, the time for vacuuming during the production process is Shorter than the delivery time of the gas.
  • the sum of the vacuuming time of the adsorption tower 6 is equal to the sum of the reaction time of the adsorption tower 6 and the product gas output time . While ensuring the continuous operation of the turbine unit, the oxygen in the adsorption tower 6 is fully separated and discharged through the product gas pipeline 10 to maintain a high oxygen production rate.
  • the corresponding frequency converter is controlled by the control device 3 outputs are controlled.
  • Real-time detection of the inlet air pressure of the centrifugal blower 2 and the centrifugal vacuum pump 4 by the gas detection device, and the detected value is transmitted to the control device, and the control device controls the output of the frequency converter 3 through the received signal value, and then controls the centrifugal blower 2 and the centrifugal vacuum pump 4.
  • the rotor speed of the centrifugal vacuum pump 4 is controlled in real time.
  • the characteristic diagram of the built-in centrifugal vacuum pump 4 is as shown in Fig. 4, and the highest efficiency line searches for the corresponding speed n under the pressure P, and then outputs the frequency corresponding to the speed n to the frequency converter 3 of the centrifugal vacuum pump 4, and the frequency converter 3 will centrifugally
  • the operating speed of the centrifugal vacuum pump 4 is adjusted to the rotational speed n, so that the centrifugal vacuum pump 4 always operates in a high-efficiency state and runs along the highest efficiency curve.
  • Multiple centrifugal vacuum pumps 4 adopt the same mode, so that the flow is superimposed and the pressure is kept consistent. By increasing or reducing the number of centrifugal vacuum pumps 4, the total working conditions meet the output requirements of the VPSA system.
  • the same control mode is adopted for the centrifugal blower 2 .

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  • Engineering & Computer Science (AREA)
  • Analytical Chemistry (AREA)
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Abstract

Disclosed is a VPSA gas separation system, comprising a plurality of turbines arranged in parallel and a gas separation assembly. The plurality of turbines are used for conveying air to the gas separation assembly, or vacuumizing the gas separation assembly. Each turbine is connected to a drive motor and a variable frequency drive, all the variable frequency drives being in communication connection with a control apparatus, and the control apparatus being used for controlling the output of the variable frequency drives. The present invention solves the problems in the prior art of the high manufacturing costs of customized large-scale centrifuge units and the small high-efficiency operating range and small adjustable working condition range of large-scale centrifuge units, and has the effects of expanding the adjustable working condition range of the centrifuge unit and reducing the production cost and maintenance cost of the centrifuge unit.

Description

VPSA气体分离系统及其控制方法VPSA gas separation system and its control method 技术领域technical field
本发明涉及VPSA真空变压吸附技术领域,尤其涉及一种VPSA气体分离系统及其控制方法。The invention relates to the technical field of VPSA vacuum pressure swing adsorption, in particular to a VPSA gas separation system and a control method thereof.
背景技术Background technique
现有VPSA气体分离系统中,主流是以罗茨机为主,应用单台或者双台罗茨风机和罗茨真空泵作为系统的动力设备。罗茨机作为动力设备在VPSA气体分离系统中应用的优缺点已有较多的阐述(如CN108678973A),罗茨风机的低效率、大噪声、小容量等特性严重制约了VPSA行业的发展。In the existing VPSA gas separation system, the mainstream is based on the Roots machine, and a single or double Roots blower and Roots vacuum pump are used as the power equipment of the system. The advantages and disadvantages of the application of Roots blower as power equipment in VPSA gas separation system have been elaborated (such as CN108678973A). The characteristics of Roots blower such as low efficiency, large noise, and small capacity have seriously restricted the development of the VPSA industry.
离心式鼓风机和离心式真空泵在VPSA气体分离系统中应用能带来诸多优点,同时也需要对离心机做针对性改进和设计,离心机的应用使得VPSA气体分离系统的效率进一步提高,同时也解决了排气量和噪声问题,极大的推动了VPSA行业的发展。The application of centrifugal blower and centrifugal vacuum pump in the VPSA gas separation system can bring many advantages, but also requires targeted improvement and design of the centrifuge. The application of the centrifuge further improves the efficiency of the VPSA gas separation system, and also solves the It solved the problem of exhaust volume and noise, and greatly promoted the development of VPSA industry.
但是大型离心机组的应用,也具有两个不足,一是大型离心机组的造价高昂,满足VPSA气体分离系统工况的具有波动变速的离心机组的造价非常高昂,是传统罗茨机的3~4倍,这其中有定制化属性强批量小的原因,也有大型离心机组配套和加工难度大的原因,离心机组配套的电机、变频器等也需要做定制化,配套成本也十分高昂。二是离心机组的特性,其高效区范围小、可调节范围小,离心机的特性不能做到像罗茨机那样近似平直的特性,对于根据VPSA气体分离系统产量需求,需要大范围调节工况的应用场合,应用受到一定的约束。However, the application of large-scale centrifugal units also has two disadvantages. One is the high cost of large-scale centrifugal units. The cost of centrifugal units with fluctuating speeds that meet the working conditions of VPSA gas separation systems is very high, which is 3 to 4 times that of traditional Roots machines. times, there are reasons for strong customization and small batches, as well as the difficulty in supporting and processing large-scale centrifugal units. The motors and frequency converters supporting centrifugal units also need to be customized, and the supporting costs are also very high. The second is the characteristics of the centrifuge unit, which has a small range of high-efficiency zones and a small adjustable range. The characteristics of the centrifuge cannot be as close to straight as the Roots machine. To meet the output requirements of the VPSA gas separation system, a large range of adjustment work is required. The application is subject to certain constraints.
发明内容Contents of the invention
针对现有技术中所存在的不足,本发明提供了一种VPSA气体分离系统及其控制方法,其解决了现有技术中存在的定制化大型离心机组制造成本高和大型离心机组高效率工作区间小、可调工况范围小的问题。Aiming at the deficiencies in the prior art, the present invention provides a VPSA gas separation system and its control method, which solves the high manufacturing cost of customized large centrifugal units and the high efficiency working range of large centrifugal units existing in the prior art The problem of small size and small range of adjustable working conditions.
根据本发明的实施例,一种VPSA气体分离系统,包括并联设置的若干透平机以及气体分离组件,若干透平机用于向气体分离组件输送空气或者抽真空,每个透平机连接有驱动电机与变频器,所有变频器通信连接有控制装置,控制装置用于控制变频器的输出。According to an embodiment of the present invention, a VPSA gas separation system includes several turbines and gas separation assemblies arranged in parallel, several turbines are used to deliver air to the gas separation assembly or vacuumize, and each turbine is connected to a The drive motor is connected to the frequency converter, and all the frequency converters are connected with a control device for controlling the output of the frequency converter.
优选的,所述透平机的结构相同并配备有相同的所述变频器。Preferably, the turbines have the same structure and are equipped with the same frequency converter.
优选的,所述透平机为双机头透平机。Preferably, the turbine is a double-head turbine.
优选的,所述透平机上设置有分别用于检测所述驱动电机绕组温度、支撑轴承温度和所述透平机的转子振动的传感器,所述透平机的进气端均设置有检测气体压强并传递信号 至所述控制装置的传感器。Preferably, the turbine is provided with sensors for respectively detecting the winding temperature of the driving motor, the supporting bearing temperature and the rotor vibration of the turbine, and the gas inlet end of the turbine is provided with detection gas sensors. pressure and transmits a signal to the sensor of the control unit.
优选的,所述若干透平机包括至少一组离心式鼓风机和一组离心式真空泵,所述气体分离组件包括若干个独立设置用于气体变压吸附的吸附塔,吸附塔上均设置有产品气体管道和原料气体管道,一组离心式鼓风机通过一个设置有程控阀的管路与原料气体管道连通,一组离心式真空泵通过另一个设置有程控阀的管路与原料气体管道连通,产品气体管道上也设置有程控阀,程控阀通过所述控制装置远程控制,吸附塔内设置有气压传感器。Preferably, the plurality of turbines include at least one set of centrifugal blowers and one set of centrifugal vacuum pumps, and the gas separation assembly includes several adsorption towers independently arranged for gas pressure swing adsorption, and the adsorption towers are all provided with product Gas pipeline and raw gas pipeline, a group of centrifugal blowers communicate with the raw gas pipeline through a pipeline with a program-controlled valve, a group of centrifugal vacuum pumps communicate with the raw gas pipeline through another pipeline with a program-controlled valve, and the product gas The pipeline is also provided with a program-controlled valve, which is remotely controlled by the control device, and an air pressure sensor is provided in the adsorption tower.
优选的,所述离心式鼓风机的进气管均连接于一个管路上,且该管路的进气端设置有进气滤箱,所述离心式真空泵的出气管均连接于另一个管路上,且该管路的出气端设置有消音器,所述吸附塔的产品气体管道均连接于又一个管路上,且该管路的出气端设置有缓冲罐。Preferably, the inlet pipes of the centrifugal blower are all connected to one pipeline, and the inlet end of the pipeline is provided with an inlet filter box, and the outlet pipes of the centrifugal vacuum pump are all connected to another pipeline, and The gas outlet end of the pipeline is provided with a muffler, and the product gas pipelines of the adsorption tower are all connected to another pipeline, and a buffer tank is provided at the gas outlet end of the pipeline.
一种VPSA气体分离系统的控制方法,利用上述所述的一种VPSA气体分离系统,A control method of a VPSA gas separation system, utilizing the aforesaid VPSA gas separation system,
在对VPSA气体分离系统的产量进行调节时,确定所述离心式鼓风机和离心式真空泵投入生产的数量;When adjusting the output of the VPSA gas separation system, determine the quantity of the centrifugal blower and centrifugal vacuum pump put into production;
首先对一个所述吸附塔进行抽真空,通过一组的所述离心式真空泵进行,当该所述吸附塔内气压传感器检测值到达设定值后,通过所述控制装置对所述程控阀进行远程控制,使得该组所述离心式真空泵对下一个所述吸附塔进行抽真空;First, vacuumize one of the adsorption towers through a group of centrifugal vacuum pumps. When the detection value of the air pressure sensor in the adsorption tower reaches the set value, the program-controlled valve is controlled by the control device. remote control, so that the group of centrifugal vacuum pumps vacuumizes the next adsorption tower;
再通过一组所述离心式鼓风机对上一个所述吸附塔进行原料气体输入,当该吸附塔内气压传感器检测到气压达到设定值后,通过程控阀切换至对另一个被抽真空的所述吸附塔进行原料气体输入,并依次进行所有所述吸附塔的抽真空和原料气体输入;Then a group of centrifugal blowers are used to input raw material gas to the previous adsorption tower. When the air pressure sensor in the adsorption tower detects that the air pressure reaches the set value, it is switched to the other vacuumed adsorption tower through a program-controlled valve. The above-mentioned adsorption towers carry out raw material gas input, and carry out the vacuumizing and raw material gas input of all described adsorption towers in sequence;
在抽真空前为吸附塔内气体反应和反应得到的产品气体的排出过程,通过控制所述产品气体管道上的所述程控阀,将产品气体通过所述产品气体管道排出,在产品气体排出过程中,当吸附塔内的气压传感器压力值降低至达到设定值后,关闭所述产品气体管道,进行抽真空,由于存在产品气体的排出,生产过程中抽真空的时间短于输送气体的时间。Before vacuuming, it is the gas reaction in the adsorption tower and the discharge process of the product gas obtained by the reaction. By controlling the program-controlled valve on the product gas pipeline, the product gas is discharged through the product gas pipeline. During the product gas discharge process In the process, when the pressure value of the air pressure sensor in the adsorption tower drops to the set value, the product gas pipeline is closed and vacuumized. Due to the discharge of product gas, the time for vacuuming during the production process is shorter than the time for conveying gas. .
优选的,所述吸附塔的抽真空时间的和等于一个所述吸附塔的反应时间与产品气体输出时间的和。Preferably, the sum of the vacuuming time of the adsorption tower is equal to the sum of the reaction time of the adsorption tower and the output time of the product gas.
优选的,根据所述离心式鼓风机和离心式真空泵的入口气压检测值,通过所述控制装置对对应的所述变频器的输出进行控制。Preferably, according to the inlet air pressure detection values of the centrifugal blower and the centrifugal vacuum pump, the output of the corresponding frequency converter is controlled by the control device.
相比于现有技术,本发明具有如下有益效果:Compared with the prior art, the present invention has the following beneficial effects:
1.通过并联设置的离心式鼓风机或离心式真空泵用于气体压缩或者抽真空,通过减少离心机的投入数量,即可实现在不增加任何附加设备的基础上实现对于离心机组的工况 范围的调节,扩大了离心机组的可调工况范围,以适应VPSA气体分离系统的产量调节的需求;同时能够保证投入的每台离心式鼓风机或离心式真空泵处于高效率的工作区间,达到离心机组在0~110%工作范围的全程流量可调;同时投入的离心机非定制化生产,机组在制造成本上低于定制化大型离心机组,同时对于设备的维修上更易操作且不会造成较长的停机,能够保证生产的维持,降低了离心机组的制造成本和维修成本。1. The centrifugal blower or centrifugal vacuum pump installed in parallel is used for gas compression or vacuuming, and by reducing the number of centrifuges invested, it can realize the improvement of the working condition range of the centrifugal unit without adding any additional equipment. Adjustment, expanding the range of adjustable working conditions of the centrifugal unit to meet the demand for output adjustment of the VPSA gas separation system; at the same time, it can ensure that each centrifugal blower or centrifugal vacuum pump invested is in a high-efficiency working range, so that the centrifugal unit can operate at a high efficiency. The whole flow rate of 0-110% working range is adjustable; at the same time, the centrifuge invested in non-customized production, the manufacturing cost of the unit is lower than that of the customized large-scale centrifuge unit, and it is easier to operate and will not cause a long time for equipment maintenance. Downtime can ensure the maintenance of production and reduce the manufacturing cost and maintenance cost of the centrifuge unit.
2.应用至少一组离心式鼓风机和一组离心式真空泵对VPSA气体分离系统中的吸附塔进行充气和抽真空,通过控制装置远程控制程控阀,可实现多个吸附塔之间的交替充气和抽真空,提高了生产效率,离心式鼓风机和离心式真空泵通过并联的总管道与吸附塔的原料气体管道连通,总管道分别通过设置有程控阀的管道与每个吸附塔上的原料气体管道连通,既便于控制又减少管道的总长,节约了成本。2. Use at least one set of centrifugal blowers and one set of centrifugal vacuum pumps to inflate and evacuate the adsorption towers in the VPSA gas separation system, and remotely control the program-controlled valves through the control device to achieve alternate inflation and vacuuming between multiple adsorption towers Vacuuming improves the production efficiency. The centrifugal blower and the centrifugal vacuum pump communicate with the raw material gas pipeline of the adsorption tower through a parallel main pipeline, and the main pipeline communicates with the raw gas pipeline of each adsorption tower through a pipeline equipped with a program-controlled valve. , which is convenient for control and reduces the total length of the pipeline, saving costs.
3.通过依次对每个吸附塔进行抽真空和充气,所有吸附塔抽真空和充气的时间为一个周期,在一个吸附塔被抽真空和充气后,整组的离心式真空泵和离心式鼓风机对后续的吸附塔进行抽真空和充气,在该过程中被充气的吸附塔开始反应,分子筛对部分气体进行吸附,反应达到时间后开始排出产品气体,抽真空过程和充气的过程根据需要的时间,通过增加或者减少离心式鼓风机和离心式真空泵的数量实现,既能保证过程时间的准确性,又能保证投入的每个离心式鼓风机和离心式真空泵处于高效率工作区间。3. By evacuating and inflating each adsorption tower in turn, the time for vacuuming and inflating all adsorption towers is a cycle. After one adsorption tower is vacuumed and inflated, the whole set of centrifugal vacuum pumps and centrifugal blowers will The subsequent adsorption tower is vacuumed and inflated. During this process, the inflated adsorption tower starts to react, and the molecular sieve absorbs part of the gas. After the reaction reaches the time, the product gas starts to be discharged. The vacuuming process and the inflation process are based on the required time. By increasing or reducing the number of centrifugal blowers and centrifugal vacuum pumps, it can not only ensure the accuracy of the process time, but also ensure that each invested centrifugal blower and centrifugal vacuum pump is in a high-efficiency working range.
附图说明Description of drawings
图1为本发明实施例的工艺流程图。Figure 1 is a process flow diagram of an embodiment of the present invention.
图2为本发明实施例的效率曲线图。Fig. 2 is an efficiency curve diagram of an embodiment of the present invention.
图3为典型VPSA气体分离系统的压力P-时间t的曲线图。Figure 3 is a graph of pressure P versus time t for a typical VPSA gas separation system.
图4为本发明实施例中单个离心式真空泵的控制运行图。Fig. 4 is a control operation diagram of a single centrifugal vacuum pump in the embodiment of the present invention.
上述附图中:1、进气滤箱;2、离心式鼓风机;3、变频器;4、离心式真空泵;5、程控阀;6、吸附塔;7、缓冲罐;8、消音器;9、原料气体管道;10、产品气体管道。In the above drawings: 1. Air intake filter box; 2. Centrifugal blower; 3. Frequency converter; 4. Centrifugal vacuum pump; 5. Program-controlled valve; 6. Adsorption tower; 7. Buffer tank; 8. Muffler; 9 1. Raw material gas pipeline; 10. Product gas pipeline.
具体实施方式Detailed ways
下面结合附图及实施例对本发明中的技术方案进一步说明。The technical solutions in the present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1-2所示,为扩大VPSA气体分离系统中透平机组的可调工况范围和降低透平机组的制造成本,本发明实施例提出了一种VPSA气体分离系统,包括并联设置的若干透平机以及气体分离组件,若干透平机用于向气体分离组件输送空气或者抽真空,每个透平机连接有驱动电机与变频器3,所有变频器3通信连接有控制装置,控制装置用于控制变频器3的输出。As shown in Figure 1-2, in order to expand the range of adjustable working conditions of the turbine unit in the VPSA gas separation system and reduce the manufacturing cost of the turbine unit, the embodiment of the present invention proposes a VPSA gas separation system, including Several turbines and gas separation components, several turbines are used to deliver air to the gas separation components or vacuumize, each turbine is connected with a drive motor and a frequency converter 3, and all frequency converters 3 are connected with a control device for communication. The device is used to control the output of the frequency converter 3 .
透平机组包括两个总管道以及进气管和出气管分别固定连接在两个总管道上的离心式鼓风机2或离心式真空泵4,采用现有的离心式鼓风机2和离心式真空泵4,其工作效率曲线均已知或者通过测量得出,在使用时,根据充气或抽真空需要压比后,根据所需体积流量,选择投入使用的离心式鼓风机2或离心式真空泵4的数量,即实现大范围的透平机组工况的调节;同时当离心式鼓风机2或离心式真空泵4故障时,通过一个未启动的离心式鼓风机2或离心式真空泵4替换原离心式鼓风机2或离心式真空泵4,即可对故障的离心式鼓风机2或离心式真空泵4进行进行维修,在维修过程中VPSA气体分离系统持续运行,保证了生产效率,降低了维修成本;透平机组所采用的离心式鼓风机2或离心式真空泵4均可用现有的设备,通过选择不同的离心式鼓风机2或离心式真空泵4数量,达到VPSA气体分离系统的生产要求,进一步降低了维修成本和制造成本。通过控制装置对离心式鼓风机2或离心式真空泵4对应的变频器3进行控制,通过变频器3对高速电机的变频输出,控制离心式鼓风机2或离心式真空泵4的转子的变速转动,使得离心式鼓风机2或离心式真空泵4沿其对应的效率曲线运行,提高透平机组的能效。The turbine unit includes two main pipelines and the centrifugal blower 2 or the centrifugal vacuum pump 4 fixedly connected to the two main pipelines, the air inlet pipe and the air outlet pipe respectively. The efficiency curves are known or obtained through measurement. When in use, after the pressure ratio is required for inflation or vacuuming, the number of centrifugal blowers 2 or centrifugal vacuum pumps 4 to be put into use is selected according to the required volume flow rate, that is, to achieve a large The adjustment of the working conditions of the turbine unit within the range; at the same time, when the centrifugal blower 2 or centrifugal vacuum pump 4 fails, the original centrifugal blower 2 or centrifugal vacuum pump 4 is replaced by an unstarted centrifugal blower 2 or centrifugal vacuum pump 4, The faulty centrifugal blower 2 or centrifugal vacuum pump 4 can be repaired, and the VPSA gas separation system continues to run during the maintenance process, which ensures production efficiency and reduces maintenance costs; the centrifugal blower 2 or Existing equipment can be used for the centrifugal vacuum pump 4, and the production requirements of the VPSA gas separation system are met by selecting different centrifugal blowers 2 or centrifugal vacuum pump 4 quantities, further reducing maintenance costs and manufacturing costs. The frequency converter 3 corresponding to the centrifugal blower 2 or the centrifugal vacuum pump 4 is controlled by the control device, and the variable-speed rotation of the rotor of the centrifugal blower 2 or the centrifugal vacuum pump 4 is controlled through the frequency conversion output of the frequency converter 3 to the high-speed motor, so that the centrifugal The type blower 2 or the centrifugal vacuum pump 4 runs along its corresponding efficiency curve to improve the energy efficiency of the turbine unit.
作为本发明另一种实施方式,为进一步降低透平机组的生产和维修成本,所述透平机的结构相同并配备有相同的所述变频器3。通过将离心式鼓风机2或离心式真空泵4制造为通用设备,在生产上可进行大批量生产,减少配套成本,同时在维修上,零件通用化,降低维修成本,且生产过程中的离心式鼓风机2或离心式真空泵4的替换对VPSA气体分离系统的影响更小;采用相同的离心式鼓风机2或离心式真空泵4,其透平机组的整体效率曲线更准确,透平机组的工况调节更准确。As another embodiment of the present invention, in order to further reduce the production and maintenance costs of the turbine sets, the turbines have the same structure and are equipped with the same frequency converter 3 . By manufacturing the centrifugal blower 2 or the centrifugal vacuum pump 4 as general-purpose equipment, mass production can be carried out in production, and supporting costs can be reduced. 2 or centrifugal vacuum pump 4 has less impact on the VPSA gas separation system; using the same centrifugal blower 2 or centrifugal vacuum pump 4, the overall efficiency curve of the turbine unit is more accurate, and the working condition adjustment of the turbine unit is more accurate precise.
作为本发明另一种实施方式,为提高离心式鼓风机2或离心式真空泵4的能效,所述透平机为双机头透平机。通过设置现有的低惯量转子,即电机转子的两端同轴固定连接透平机的叶轮,实现双机头的形式,降低转子的转动惯量,在变频器3控制高速电机变速转动的过程中,转子的转动惯量小,离心式鼓风机2或离心式真空泵4克服转动惯性的做工小,进而提高了离心式鼓风机2或离心式真空泵4的能效。As another embodiment of the present invention, in order to improve the energy efficiency of the centrifugal blower 2 or the centrifugal vacuum pump 4, the turbine is a double-head turbine. By setting the existing low-inertia rotor, that is, the two ends of the motor rotor are coaxially fixedly connected to the impeller of the turbine to realize the form of double heads and reduce the moment of inertia of the rotor. During the process of variable speed rotation of the high-speed motor controlled by the frequency converter , The moment of inertia of the rotor is small, and the centrifugal blower 2 or the centrifugal vacuum pump 4 has a small workmanship to overcome the moment of inertia, thereby improving the energy efficiency of the centrifugal blower 2 or the centrifugal vacuum pump 4 .
作为本发明另一种实施方式,为更准确的了解离心式鼓风机2和离心式真空泵4的工况,所述透平机上设置有分别用于检测所述驱动电机绕组温度、支撑轴承温度和所述透平机的转子振动的传感器,所述透平机的进气端均设置有检测气体压强并传递信号至所述控制装置的传感器。通过机壳上的传感器对电机绕组温度、轴承温度、和转子振动进行检测,避免电机和轴承在使用过程中因过热而受损,通过检测转子振动,检测得出转子工作中是否处于平衡状态;当传感器检测出离心式鼓风机2或离心式真空泵4工作处于异常状态, 即可停机,通过未启动机组进行替代,保证了生产过程的安全性。通过对离心式鼓风机2或离心式真空泵4的入口气压变化进行检测,检测后得到的竖直传递至控制装置,控制装置得出入口气压变化曲线,根据入口气压变化曲线控制变频器3输出波动的电压,进而控制离心式鼓风机2或离心式真空泵4的转子在变化的入口压力下沿设定的转速曲线运行,以实现离心式鼓风机2或离心式真空泵4的高能效。As another embodiment of the present invention, in order to understand the working conditions of the centrifugal blower 2 and the centrifugal vacuum pump 4 more accurately, the turbine is provided with a device for detecting the winding temperature of the driving motor, the supporting bearing temperature and the The sensor for the vibration of the rotor of the turbine, the inlet end of the turbine is provided with a sensor for detecting the gas pressure and transmitting the signal to the control device. The motor winding temperature, bearing temperature, and rotor vibration are detected by the sensor on the casing to avoid damage to the motor and bearing due to overheating during use. By detecting the rotor vibration, it can be detected whether the rotor is in a balanced state during operation; When the sensor detects that the centrifugal blower 2 or the centrifugal vacuum pump 4 is in an abnormal state, it can be stopped and replaced by an unstarted unit to ensure the safety of the production process. By detecting the inlet air pressure change of the centrifugal blower 2 or the centrifugal vacuum pump 4, the detected result is transmitted vertically to the control device, and the control device obtains the inlet air pressure change curve, and controls the output fluctuating voltage of the frequency converter 3 according to the inlet air pressure change curve , and then control the rotor of the centrifugal blower 2 or the centrifugal vacuum pump 4 to run along the set speed curve under the changing inlet pressure, so as to realize the high energy efficiency of the centrifugal blower 2 or the centrifugal vacuum pump 4 .
如图1-2所示,为降低VPSA气体分离系统的制造成本,所述若干透平机包括至少一组离心式鼓风机2和一组离心式真空泵4,所述气体分离组件包括若干个独立设置用于气体变压吸附的吸附塔6,吸附塔6上均设置有产品气体管道10和原料气体管道9,一组离心式鼓风机2通过一个设置有程控阀5的管路与原料气体管道9连通,一组离心式真空泵4通过另一个设置有程控阀5的管路与原料气体管道9连通,产品气体管道10上也设置有程控阀5,程控阀5通过所述控制装置远程控制,吸附塔6内设置有气压传感器。As shown in Figures 1-2, in order to reduce the manufacturing cost of the VPSA gas separation system, the several turbines include at least one group of centrifugal blowers 2 and one group of centrifugal vacuum pumps 4, and the gas separation assembly includes several independently arranged The adsorption tower 6 used for gas pressure swing adsorption, the adsorption tower 6 is provided with a product gas pipeline 10 and a raw gas pipeline 9, and a group of centrifugal blowers 2 communicate with the raw material gas pipeline 9 through a pipeline equipped with a program-controlled valve 5 A group of centrifugal vacuum pumps 4 communicate with the raw gas pipeline 9 through another pipeline provided with a program-controlled valve 5, and the product gas pipeline 10 is also provided with a program-controlled valve 5, which is remotely controlled by the control device, and the adsorption tower 6 is provided with an air pressure sensor.
通过程控阀5控制管路的开关,整组的所述离心式鼓风机2通过一个管路进行原料气体的输出,整组的所述离心式真空泵4通过一个管路进行抽真空,连续设置三个吸附塔6,整组的所述离心式鼓风机2和整组的所述离心式真空泵4的总管路的端部均设置带程控阀5的分流管路分别与三个吸附塔6的原料气体管道连通,即可对三个吸附塔6进行交替式的充气和抽真空,提高生产效率,同时降低管路的总长度,降低VPSA气体分离系统的制造成本。The switch of the pipeline is controlled by the program-controlled valve 5, the centrifugal blower 2 of the whole group carries out the output of raw material gas through a pipeline, and the centrifugal vacuum pump 4 of the whole group is vacuumized through a pipeline, and three Adsorption tower 6, the end of the general pipeline of described centrifugal blower 2 of whole group and the described centrifugal vacuum pump 4 of whole group all is provided with the shunt pipeline of band program control valve 5 and the feed gas pipeline of three adsorption towers 6 respectively. connected, the three adsorption towers 6 can be alternately inflated and vacuumed to improve production efficiency, reduce the total length of pipelines, and reduce the manufacturing cost of the VPSA gas separation system.
如图1所示,在使用VPSA气体分离系统制氧时,所述离心式鼓风机2的进气管均连接于一个管路上,且该管路的进气端设置有进气滤箱1,所述离心式真空泵4的出气管均连接于另一个管路上,且该管路的出气端设置有消音器8,所述吸附塔6的产品气体管道10均连接于又一个管路上,且该管路的出气端设置有缓冲罐7。通过进气滤箱1提高进气的质量,通过消音器8减小VPSA气体分离系统的排气过程的噪音,通过缓冲罐7对产品气体进行缓存,在缓冲罐7内设置氧气浓度检测装置,对产品气体的浓度进行检测,进而觉得产品气体的使用方式。As shown in Figure 1, when using the VPSA gas separation system to produce oxygen, the inlet pipes of the centrifugal blower 2 are all connected to a pipeline, and the inlet end of the pipeline is provided with an inlet filter box 1, the said The gas outlet pipes of the centrifugal vacuum pump 4 are all connected to another pipeline, and the gas outlet end of the pipeline is provided with a silencer 8, and the product gas pipeline 10 of the adsorption tower 6 is connected to another pipeline, and the pipeline A buffer tank 7 is provided at the gas outlet end. Improve the quality of the intake air through the intake filter box 1, reduce the noise of the exhaust process of the VPSA gas separation system through the muffler 8, buffer the product gas through the buffer tank 7, and install an oxygen concentration detection device in the buffer tank 7, The concentration of the product gas is detected, and then the use method of the product gas is felt.
为提高VPSA气体分离系统的产量,本发明实施例提出了一种VPSA气体分离系统的控制方法,在对VPSA气体分离系统的产量进行调节时,确定所述离心式鼓风机2和离心式真空泵4投入生产的数量;In order to improve the output of the VPSA gas separation system, the embodiment of the present invention proposes a control method for the VPSA gas separation system. When adjusting the output of the VPSA gas separation system, the input of the centrifugal blower 2 and the centrifugal vacuum pump 4 is determined. the quantity produced;
首先对一个所述吸附塔6进行抽真空,通过一组的所述离心式真空泵4进行,当该所述吸附塔6内气压传感器检测值到达设定值后,通过所述控制装置对所述程控阀5进行远程控制,使得该组所述离心式真空泵4对下一个所述吸附塔6进行抽真空;First, vacuumize one of the adsorption towers 6 through a set of centrifugal vacuum pumps 4. When the detection value of the air pressure sensor in the adsorption tower 6 reaches the set value, the control device will control the vacuum. The program-controlled valve 5 is remotely controlled so that the group of centrifugal vacuum pumps 4 vacuumizes the next adsorption tower 6;
再通过一组所述离心式鼓风机2对上一个所述吸附塔6进行原料气体输入,当该吸附塔6内气压传感器检测到气压达到设定值后,通过程控阀5切换至对另一个被抽真空的所述吸附塔6进行原料气体输入,并依次进行所有所述吸附塔6的抽真空和原料气体输入;Then a group of centrifugal blowers 2 are used to input the raw material gas to the last adsorption tower 6. When the air pressure sensor in the adsorption tower 6 detects that the air pressure reaches the set value, the program control valve 5 is switched to the other adsorption tower 6. The vacuumized adsorption tower 6 carries out raw material gas input, and carries out the vacuumization and raw material gas input of all described adsorption towers 6 in sequence;
在抽真空前为吸附塔6内气体反应和反应得到的产品气体的排出过程,通过控制所述产品气体管道10上的所述程控阀5,将产品气体通过所述产品气体管道10排出,在产品气体排出过程中,当吸附塔6内的气压传感器压力值降低至达到设定值后,关闭所述产品气体管道10,进行抽真空,由于存在产品气体的排出,生产过程中抽真空的时间短于输送气体的时间。Before vacuumizing, it is the gas reaction in the adsorption tower 6 and the discharge process of the product gas obtained by the reaction. By controlling the program-controlled valve 5 on the product gas pipeline 10, the product gas is discharged through the product gas pipeline 10. During the product gas discharge process, when the pressure value of the air pressure sensor in the adsorption tower 6 drops to the set value, the product gas pipeline 10 is closed to vacuumize. Due to the discharge of product gas, the time for vacuuming during the production process is Shorter than the delivery time of the gas.
通过对系统中的吸附塔6进行连续的抽真空和充气,在保证气体充分产出的同时;维持离心式鼓风机2和离心式真空泵4的持续工作,避免在生产过程中停机等待和开机的过程,由于离心式鼓风机2和离心式真空泵4的开关机对造成大量的能量浪费,进而提高了能源的利用率。By continuously vacuuming and inflating the adsorption tower 6 in the system, while ensuring sufficient gas output, the continuous work of the centrifugal blower 2 and the centrifugal vacuum pump 4 is maintained, and the process of stopping, waiting and starting up during the production process is avoided , because the switching on and off of the centrifugal blower 2 and the centrifugal vacuum pump 4 causes a lot of energy waste, thereby improving the utilization rate of energy.
作为本发明另一种实施方式,为进一步提高VPSA气体分离系统对于能源的利用率,所述吸附塔6的抽真空时间的和等于一个所述吸附塔6的反应时间与产品气体输出时间的和。在保证透平机组持续工作的同时,使得吸附塔6内的氧气充分的分离并通过产品气体管道10排出,维持较高的制氧率。As another embodiment of the present invention, in order to further improve the energy utilization rate of the VPSA gas separation system, the sum of the vacuuming time of the adsorption tower 6 is equal to the sum of the reaction time of the adsorption tower 6 and the product gas output time . While ensuring the continuous operation of the turbine unit, the oxygen in the adsorption tower 6 is fully separated and discharged through the product gas pipeline 10 to maintain a high oxygen production rate.
作为本发明另一种实施方式,为保持透平机组在高效率区间运行,根据所述离心式鼓风机2和离心式真空泵4的入口气压检测值,通过所述控制装置对对应的所述变频器3的输出进行控制。通过气体检测装置实时检测离心式鼓风机2和离心式真空泵4的入口气压,并将检测值传递至控制装置,控制装置通过收到的信号值控制变频器3的输出,进而对离心式鼓风机2和离心式真空泵4的转子转速进行实时控制,相对于固定设置以离心式鼓风机2或离心式真空泵4的高效率曲线运行,能够在针对进气出现异常的情况下,保持透平机组保持在高效率区间运行。VPSA气体分离系统中所配备的所有离心式真空泵4的控制模式完全一致,在VPSA气体分离系统中,其压力是随时间周期性变化的如图3所示,在这种周期性变化的过程中,如果离心式真空泵4不调速,离心式真空泵4一直在100%转速下运行,大部分工况中都会处于低效状态,控制器采集吸附塔6内压力值P,在PLC程序中,通过内置的离心式真空泵4的特性图如图4中最高效率线上查找在该压力P下对应转速n,然后输出该转速n的对应频率至离心式真空泵4的变频器3,变频器3将离心式真空泵4的运行转速调整到该转速n,使离心式真空泵4始终运行在高效状态,沿最高效率曲线运行。多台离心式真空泵4采用同样的模式,使流量叠加,压力保持一致,通过增加或者减 少离心式真空泵4的数量,使得总工况满足VPSA系统的产量要求。对于离心式鼓风机2采用同样的控制模式。As another embodiment of the present invention, in order to keep the turbine unit running in a high-efficiency range, according to the inlet air pressure detection values of the centrifugal blower 2 and the centrifugal vacuum pump 4, the corresponding frequency converter is controlled by the control device 3 outputs are controlled. Real-time detection of the inlet air pressure of the centrifugal blower 2 and the centrifugal vacuum pump 4 by the gas detection device, and the detected value is transmitted to the control device, and the control device controls the output of the frequency converter 3 through the received signal value, and then controls the centrifugal blower 2 and the centrifugal vacuum pump 4. The rotor speed of the centrifugal vacuum pump 4 is controlled in real time. Compared with the fixed setting, it operates with the high efficiency curve of the centrifugal blower 2 or the centrifugal vacuum pump 4, which can keep the turbine unit at a high efficiency in case of abnormal intake air. Interval operation. The control modes of all the centrifugal vacuum pumps 4 equipped in the VPSA gas separation system are exactly the same. In the VPSA gas separation system, the pressure changes periodically with time as shown in Figure 3. In the process of this periodic change , if the centrifugal vacuum pump 4 does not adjust the speed, the centrifugal vacuum pump 4 has been running at 100% speed, and will be in an inefficient state in most working conditions. The controller collects the pressure value P in the adsorption tower 6. In the PLC program, through The characteristic diagram of the built-in centrifugal vacuum pump 4 is as shown in Fig. 4, and the highest efficiency line searches for the corresponding speed n under the pressure P, and then outputs the frequency corresponding to the speed n to the frequency converter 3 of the centrifugal vacuum pump 4, and the frequency converter 3 will centrifugally The operating speed of the centrifugal vacuum pump 4 is adjusted to the rotational speed n, so that the centrifugal vacuum pump 4 always operates in a high-efficiency state and runs along the highest efficiency curve. Multiple centrifugal vacuum pumps 4 adopt the same mode, so that the flow is superimposed and the pressure is kept consistent. By increasing or reducing the number of centrifugal vacuum pumps 4, the total working conditions meet the output requirements of the VPSA system. The same control mode is adopted for the centrifugal blower 2 .
最后说明的是,以上实施例仅用以说明本发明的技术方案而非限制,尽管参照较佳实施例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的宗旨和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present invention without limitation. Although the present invention has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.

Claims (9)

  1. 一种VPSA气体分离系统,其特征在于:包括并联设置的若干透平机以及气体分离组件,若干透平机用于向气体分离组件输送空气或者抽真空,每个透平机连接有驱动电机与变频器(3),所有变频器(3)通信连接有控制装置,控制装置用于控制变频器(3)的输出。A VPSA gas separation system is characterized in that: it includes several turbines and gas separation components arranged in parallel, several turbines are used to deliver air to the gas separation components or vacuumize, each turbine is connected with a drive motor and The frequency converters (3), all the frequency converters (3) are connected to a control device for communication, and the control device is used to control the output of the frequency converters (3).
  2. 如权利要求1所述的一种VPSA气体分离系统,其特征在于:所述透平机的结构相同并配备有相同的所述变频器(3)。A VPSA gas separation system according to claim 1, characterized in that: said turbines have the same structure and are equipped with the same frequency converter (3).
  3. 如权利要求2所述的一种VPSA气体分离系统,其特征在于:所述透平机为双机头透平机。A VPSA gas separation system as claimed in claim 2, characterized in that: said turbine is a double-head turbine.
  4. 如权利要求3所述的一种VPSA气体分离系统,其特征在于:所述透平机上设置有分别用于检测所述驱动电机绕组温度、支撑轴承温度和所述透平机的转子振动的传感器,所述透平机的进气端均设置有检测气体压强并传递信号至所述控制装置的传感器。A kind of VPSA gas separation system as claimed in claim 3, is characterized in that: described turbine is provided with the sensor that is respectively used for detecting described drive motor winding temperature, supporting bearing temperature and the rotor vibration of described turbine , the inlet ends of the turbines are all provided with sensors for detecting gas pressure and transmitting signals to the control device.
  5. 如权利要求1所述的一种VPSA气体分离系统,其特征在于:所述若干透平机包括至少一组离心式鼓风机(2)和一组离心式真空泵(4),所述气体分离组件包括若干个独立设置用于气体变压吸附的吸附塔(6),吸附塔(6)上均设置有产品气体管道(10)和原料气体管道(9),一组离心式鼓风机(2)通过一个设置有程控阀(5)的管路与原料气体管道(9)连通,一组离心式真空泵(4)通过另一个设置有程控阀(5)的管路与原料气体管道(9)连通,产品气体管道(10)上也设置有程控阀(5),程控阀(5)通过所述控制装置远程控制,吸附塔(6)内设置有气压传感器。A kind of VPSA gas separation system as claimed in claim 1, is characterized in that: described several turbines comprise at least one group of centrifugal blowers (2) and one group of centrifugal vacuum pumps (4), and described gas separation assembly comprises Several adsorption towers (6) are independently arranged for gas pressure swing adsorption. The adsorption towers (6) are all provided with product gas pipelines (10) and raw gas pipelines (9), and a group of centrifugal blowers (2) pass through a The pipeline provided with the program-controlled valve (5) communicates with the raw material gas pipeline (9), and a group of centrifugal vacuum pumps (4) communicates with the raw material gas pipeline (9) through another pipeline provided with the program-controlled valve (5). The gas pipeline (10) is also provided with a program-controlled valve (5), which is remotely controlled by the control device, and an air pressure sensor is provided in the adsorption tower (6).
  6. 如权利要求5所述的一种VPSA气体分离系统,其特征在于:所述离心式鼓风机(2)的进气管均连接于一个管路上,且该管路的进气端设置有进气滤箱(1),所述离心式真空泵(4)的出气管均连接于另一个管路上,且该管路的出气端设置有消音器(8),所述吸附塔(6)的产品气体管道(10)均连接于又一个管路上,且该管路的出气端设置有缓冲罐(7)。A kind of VPSA gas separation system as claimed in claim 5, is characterized in that: the inlet pipe of described centrifugal blower (2) is all connected on the pipeline, and the inlet end of this pipeline is provided with inlet filter box (1), the gas outlet pipe of the centrifugal vacuum pump (4) is all connected on another pipeline, and the gas outlet end of the pipeline is provided with a silencer (8), and the product gas pipeline of the adsorption tower (6) ( 10) are all connected to another pipeline, and the gas outlet end of the pipeline is provided with a buffer tank (7).
  7. 一种VPSA气体分离系统的控制方法,利用权利要求5所述的一种VPSA气体分离系统,其特征在于:A kind of control method of VPSA gas separation system, utilizes a kind of VPSA gas separation system described in claim 5, it is characterized in that:
    在对VPSA气体分离系统的产量进行调节时,确定所述离心式鼓风机(2)和离心式真空泵(4)投入生产的数量;When the output of VPSA gas separation system is adjusted, determine the quantity that described centrifugal blower (2) and centrifugal vacuum pump (4) put into production;
    首先对一个所述吸附塔(6)进行抽真空,通过一组的所述离心式真空泵(4)进行,当该所述吸附塔(6)内气压传感器检测值到达设定值后,通过所述控制装置对所述程控阀(5)进行远程控制,使得该组所述离心式真空泵(4)对下一个所述吸附塔(6)进行 抽真空;First, a described adsorption tower (6) is vacuumized, carried out by a group of described centrifugal vacuum pumps (4), when the detected value of the air pressure sensor in the described adsorption tower (6) reaches the set value, through the described adsorption tower (6) The control device remotely controls the program-controlled valve (5), so that the group of centrifugal vacuum pumps (4) vacuumizes the next adsorption tower (6);
    再通过一组所述离心式鼓风机(2)对上一个所述吸附塔(6)进行原料气体输入,当该吸附塔(6)内气压传感器检测到气压达到设定值后,通过程控阀(5)切换至对另一个被抽真空的所述吸附塔(6)进行原料气体输入,并依次进行所有所述吸附塔(6)的抽真空和原料气体输入;Carry out raw material gas input to last described adsorption tower (6) by a group of described centrifugal blowers (2), after the air pressure sensor in this adsorption tower (6) detects that the air pressure reaches the set value, through the program-controlled valve ( 5) switch to another vacuumized adsorption tower (6) for raw gas input, and carry out the vacuuming and raw gas input of all the adsorption towers (6) in sequence;
    在抽真空前为吸附塔(6)内气体反应和反应得到的产品气体的排出过程,通过控制所述产品气体管道(10)上的所述程控阀(5),将产品气体通过所述产品气体管道(10)排出,在产品气体排出过程中,当吸附塔(6)内的气压传感器压力值降低至达到设定值后,关闭所述产品气体管道(10),进行抽真空,由于存在产品气体的排出,生产过程中抽真空的时间短于输送气体的时间。Before vacuuming, it is the gas reaction in the adsorption tower (6) and the discharge process of the product gas obtained by the reaction. By controlling the program-controlled valve (5) on the product gas pipeline (10), the product gas passes through the product gas. The gas pipeline (10) is discharged. During the product gas discharge process, when the pressure value of the air pressure sensor in the adsorption tower (6) is reduced to the set value, the product gas pipeline (10) is closed and vacuumized. The discharge of product gas, the time of vacuuming during the production process is shorter than the time of conveying gas.
  8. 如权利要求7所述的一种VPSA气体分离系统的控制方法,其特征在于:所述吸附塔(6)的抽真空时间的和等于一个所述吸附塔(6)的反应时间与产品气体输出时间的和。The control method of a kind of VPSA gas separation system as claimed in claim 7, is characterized in that: the sum of the vacuuming time of described adsorption tower (6) is equal to the reaction time and product gas output of one described adsorption tower (6) sum of time.
  9. 如权利要求7所述的一种VPSA气体分离系统的控制方法,其特征在于:根据所述离心式鼓风机(2)和离心式真空泵(4)的入口气压检测值,通过所述控制装置对对应的所述变频器(3)的输出进行控制。The control method of a kind of VPSA gas separation system as claimed in claim 7, is characterized in that: according to the inlet air pressure detection value of described centrifugal blower (2) and centrifugal vacuum pump (4), through described control device to corresponding The output of the frequency converter (3) is controlled.
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