WO2023116039A1 - Baler control system and method - Google Patents

Baler control system and method Download PDF

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Publication number
WO2023116039A1
WO2023116039A1 PCT/CN2022/116129 CN2022116129W WO2023116039A1 WO 2023116039 A1 WO2023116039 A1 WO 2023116039A1 CN 2022116129 W CN2022116129 W CN 2022116129W WO 2023116039 A1 WO2023116039 A1 WO 2023116039A1
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WIPO (PCT)
Prior art keywords
bale
electrical signal
baling
value
compression
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PCT/CN2022/116129
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French (fr)
Chinese (zh)
Inventor
刘飞香
刘彪权
伍涛
周阳
李泽
林毅
高鹏飞
Original Assignee
中国铁建重工集团股份有限公司
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Application filed by 中国铁建重工集团股份有限公司 filed Critical 中国铁建重工集团股份有限公司
Publication of WO2023116039A1 publication Critical patent/WO2023116039A1/en

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    • AHUMAN NECESSITIES
    • A01AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
    • A01FPROCESSING OF HARVESTED PRODUCE; HAY OR STRAW PRESSES; DEVICES FOR STORING AGRICULTURAL OR HORTICULTURAL PRODUCE
    • A01F15/00Baling presses for straw, hay or the like
    • A01F15/08Details
    • A01F15/0825Regulating or controlling density or shape of the bale
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Definitions

  • the invention relates to the technical field of agricultural machinery control, and more specifically, relates to a baler control system and method.
  • the square baler is an agricultural machine towed by an agricultural tractor, and the tractor provides power and power.
  • the pick-up device of the baler picks up the pasture from the ground and feeds it into the pre-compression chamber to compress it into grass flakes;
  • the compression piston compresses the fed grass flakes into a large bale.
  • the density of the bale is determined by the extrusion force controlled by the baling cylinder.
  • the bale humidity sensor detects the humidity of the bale;
  • the bale is tied with a baling rope; the unwinding device counts and weighs the bales.
  • the existing baler control system mainly includes a display, a controller, a plurality of solenoid valves, a plurality of pressure switches, a plurality of proximity switches and a travel switch.
  • the pressure switch provides the pressure value to detect whether the bundling has reached the standard.
  • the proximity switch provides position information and standard bag net times information.
  • the travel switch provides position information.
  • the pressure switch; the proximity switch detects whether the rear door is closed; Whether it is open or not, detect whether the unloading rack has been unloaded.
  • the purpose of the present invention is to provide a baler control system, the structural design of which can effectively solve the problem of small bale baling density and large space occupation.
  • the present invention provides the following technical solutions:
  • a baler control system comprising:
  • the thrust sensor is arranged at the compression piston and the connecting rod of the compression device to detect the thrust of the compression piston in real time;
  • a humidity sensor arranged on the compression device, is used to detect the humidity of the bale
  • the solenoid valve of the baling cylinder is arranged on the compression device and is used to control the outlet size of the baling chamber;
  • the controller is electrically connected to the thrust sensor, the humidity sensor and the solenoid valve of the baling cylinder, and is used to calculate the real-time density value of the bale according to the real-time thrust value of the compression piston collected by the thrust sensor , comparing the real-time density value with the density set value and generating a first electrical signal, generating a first correction coefficient according to the humidity of the bale detected by the humidity sensor, and correcting the first electrical signal to obtain a second electrical signal,
  • the second electrical signal acts on the solenoid valve of the baling oil cylinder to control the outlet size of the baling chamber.
  • baler control system it also includes:
  • the weighing device is set at the joint between the baling device and the frame, and is used to detect the weight of the knotted bale;
  • the controller is electrically connected with the weighing device, and is used to calculate the actual density value of the bale according to the weight of the bale detected by the weighing device, and compare the actual density value with the density setting value to generate a second
  • the coefficient is corrected and the second electric signal is corrected to obtain a third electric signal, and the third electric signal acts on the solenoid valve of the baling cylinder to control the outlet size of the baling chamber when the next bale starts to bale.
  • the controller is specifically configured to generate the first electrical signal once corresponding to each program cycle, and the first electrical signal acts on the solenoid valve of the baler cylinder to control the baler chamber outlet size; the controller is specifically further configured to generate the first correction coefficient once at preset intervals according to the humidity of the bale detected by the humidity sensor and correct the first electrical signal to obtain the second electric signal.
  • the above-mentioned baler control system further includes a pressure sensor arranged on the feeding device for detecting the pressure value of the pre-compression chamber, and the pressure value of the pre-compression chamber reaches the pre-compression set pressure value , the feed fork feeds the pre-compressed bale into the baling chamber.
  • the above-mentioned baler control system further includes a rotational speed sensor, which is arranged on the pick-up device and used to detect the rotational speed of the pick-up device; the controller is specifically used to judge whether the rotational speed of the pick-up device is within a normal range If yes, then send the picked pasture into the pre-compression chamber, otherwise control the alarm device to alarm.
  • a rotational speed sensor which is arranged on the pick-up device and used to detect the rotational speed of the pick-up device; the controller is specifically used to judge whether the rotational speed of the pick-up device is within a normal range If yes, then send the picked pasture into the pre-compression chamber, otherwise control the alarm device to alarm.
  • the above-mentioned strapping machine control system further includes a Beidou positioning data transmission system electrically connected to the controller, and the Beidou positioning data transmission system is used to send the operation data and position information of the strapping machine to the big data platform.
  • a Beidou positioning data transmission system electrically connected to the controller, and the Beidou positioning data transmission system is used to send the operation data and position information of the strapping machine to the big data platform.
  • the above-mentioned baler control system further includes a proximity switch arranged at the tail of the bale unwinding device for counting the bales.
  • the above-mentioned baler control system further includes a display device electrically connected to the controller.
  • the baler control system includes a thrust sensor, a humidity sensor, a solenoid valve of a baler oil cylinder and a controller.
  • the thrust sensor is arranged at the compression piston and the connecting rod of the compression device for real-time detection of the thrust of the compression piston;
  • the humidity sensor is arranged on the compression device for detecting the humidity of the bale;
  • the solenoid valve of the baling oil cylinder set on the compression device, used to control the outlet size of the baling chamber;
  • the controller electrically connected with the thrust sensor, the humidity sensor and the solenoid valve of the baling oil cylinder, for
  • the real-time thrust value of the compression piston collected by the sensor calculates the real-time density value of the bale, compares the real-time density value with the density setting value and generates a first electrical signal, and generates a second electrical signal according to the bale humidity detected by the humidity sensor.
  • a correction coefficient is used to correct the first electric signal to obtain a second electric signal, and the second electric signal acts on the solenoi
  • the thrust sensor collects the real-time thrust value of the compaction piston, and calculates the real-time density of the bale from the thrust value value, the real-time density value is compared with the density setting value to generate the first electrical signal.
  • the humidity sensor detects the humidity of the bale, and then generates the first correction coefficient according to the humidity value of the bale and corrects the first electrical signal.
  • the size of the outlet of the baling chamber and the size of the outlet of the baling chamber are adjusted so that the speed of the bale passing through the outlet changes accordingly, thereby realizing the automatic adjustment of the density.
  • the baler control system provided by the present invention realizes the automatic adjustment of the bale density, so that a denser bale can be produced, so as to reduce the space occupancy rate and improve the economy.
  • a control method for a baler comprising:
  • the above-mentioned strapping machine control method it also includes:
  • the third electrical signal is output to the solenoid valve of the baling oil cylinder to control the outlet size of the baling chamber.
  • the control method of the baler provided by the invention realizes the automatic adjustment of the density of the bale, so that the bale with a higher density can be produced, so as to reduce the space occupation rate and improve the economy.
  • Fig. 1 is the structural representation of the baler control system of a specific embodiment of the present invention
  • Fig. 2 is the system hardware schematic diagram of strapping machine
  • Fig. 3 is a schematic diagram of the operation process of the baler
  • Fig. 4 is a schematic flowchart of a control method of a baler according to a specific embodiment of the present invention.
  • Thrust sensor 101 humidity sensor 102, baler cylinder solenoid valve 103, weighing device 104, speed sensor 105, pressure sensor 106, controller 107, display device 108, Beidou positioning data transmission system 109.
  • the embodiment of the invention discloses a baler control system and method to realize the automatic adjustment of the bale density, so as to produce a denser bale, reduce the space occupation rate, and improve the economy.
  • the baler is mainly used for baling pasture, please refer to Figure 2, which generally includes a picking device, a feeding device, a compression device, a knotting device and a baling device. Please refer to Figure 3.
  • the pick-up device picks up the pasture from the ground and feeds it into the pre-compression chamber to compress it into grass pieces.
  • the feeding device feeds the grass pieces that have reached the pre-compression pressure in the pre-compression chamber to the baler.
  • the compression device compresses the fed grass flakes into bales through the reciprocating compression piston in the baling chamber.
  • the knotting device starts to tie the bale with the baling rope after the bale reaches the preset length.
  • the metering star wheel located at the end of the baling chamber is driven by the bale moving backward, and the rotation of the star wheel drives the bale length sensor. Complete the detection of bale length.
  • the knotting clutch motor is started, the knotting clutch is pushed away, and the knotting operation is started to complete the tying operation of the bale.
  • the knotted clutch motor can also be replaced by a hydraulic cylinder or a hydraulic motor.
  • the bale unwinding device slides the bale from the baling chamber to the ground, and the proximity switch at the end of the bale unwinding device is used to count the bales produced.
  • FIG. 1 is a schematic structural diagram of a baler control system according to a specific embodiment of the present invention.
  • the baler control system provided by the present invention includes a thrust sensor 101 , a humidity sensor 102 , a baler cylinder solenoid valve 103 and a controller 107 .
  • the thrust sensor 101 is arranged at the compression piston and the connecting rod of the compression device, and is used to detect the thrust of the compression piston in real time.
  • the thrust sensor 101 may specifically use a pin sensor, or other conventional sensors capable of detecting thrust.
  • the thrust of the compression piston is detected by the thrust sensor 101, and the real-time density value can be calculated from the thrust value according to the Scavett formula.
  • the humidity sensor 102 is arranged on the compressing device and is used to detect the humidity of the bale. Since the humidity of the bale has a direct impact on the above-mentioned density calculation, the density is corrected by detecting the humidity of the bale to obtain more precise control accuracy.
  • the solenoid valve 103 of the baling cylinder is arranged on the compression device and is used to control the outlet size of the baling chamber.
  • the extension length of the baling oil cylinder is controlled by the baling oil cylinder electromagnetic valve 103, thereby controlling the outlet size of the baling chamber to adjust the bale density.
  • the controller 107 is electrically connected with the thrust sensor 101, the humidity sensor 102 and the baling cylinder electromagnetic valve 103 respectively, and is used for calculating the real-time density value of the bale according to the real-time thrust value of the compression piston collected by the thrust sensor 101, and comparing the real-time density value with the Set the density value and generate the first electrical signal, generate the first correction coefficient according to the humidity of the bale detected by the humidity sensor 102 and correct the first electrical signal to obtain the second electrical signal, and the second electrical signal acts on the solenoid valve of the baling cylinder 103 to control the outlet size of the baling chamber.
  • the controller 107 is the signal processing unit of the whole system, which receives signals input by each sensor, processes the input signals through an algorithm, and outputs the obtained adjustment signals to each actuator.
  • the thrust sensor 101 detects the thrust value of the compression piston in real time and sends it to the controller 107, and the controller 107 calculates the real-time density value of the bale according to the real-time thrust value, specifically by calculating the real-time density value according to the Scavett formula. Comparing the real-time density value with the density setting value and generating the first electrical signal, specifically generating the first electrical signal through program operation.
  • the first electrical signal is a control signal corresponding to the control logic for controlling the action of the solenoid valve 103 of the baling cylinder to increase the outlet size of the baling chamber or controlling the solenoid valve 103 of the baler cylinder to reduce the outlet size of the baling chamber.
  • the first electrical signal can be used to control the action of the solenoid valve 103 of the baling cylinder to increase the outlet size of the baling chamber; otherwise, when the real-time density value is less than the set density value, the first electrical signal An electric signal can be used to control the action of the solenoid valve 103 of the baling oil cylinder to reduce the size of the outlet of the baling chamber.
  • the adjustment range of the specific size of the outlet of the baling chamber can be set according to the needs, such as adjusting according to the difference between the real-time density value and the density setting value.
  • the humidity sensor 102 detects the humidity of the bale, and sends it to the controller 107, and the controller 107 generates the first correction coefficient according to the humidity of the bale, and the specific relationship between the first correction coefficient and the humidity of the bale can be prestored through calculation, etc.
  • the weighing device 104 may be a load cell.
  • the controller 107 corrects the first electrical signal according to the first correction coefficient to obtain the second electrical signal.
  • the second electrical signal is the control signal based on the bale humidity correction.
  • the bale humidity the pasture compressibility can be calculated. The lower the humidity, the better the compressibility.
  • the piston thrust value is corrected by the bale humidity, and then the obtained real-time The density value is used to finally realize the correction of the first electrical signal. By introducing a moisture correction, higher density bales can be obtained.
  • the thrust sensor 101 collects the real-time thrust value of the compaction piston, and calculates the real-time bale weight of the bale from the thrust value.
  • the real-time density value is compared with the density setting value to generate a first electrical signal.
  • the humidity sensor 102 detects the humidity of the bale, and then generates a first correction coefficient according to the humidity value of the bale and corrects the first electrical signal. , control the outlet size of the baling chamber, and adjust the outlet size of the baling chamber so that the speed of the bale passing through the outlet changes accordingly, thereby realizing the automatic adjustment of the density.
  • the baler control system provided by the present invention realizes the automatic adjustment of the density of the bale, so that the bale with a higher density can be produced, so as to reduce the space occupation rate and improve the economy.
  • the baler control system also includes: a weighing device 104, which is arranged at the connection between the baling device and the vehicle frame, and is used to detect the weight of the knotted bale; the controller 107 is electrically connected to the weighing device 104 , for calculating the actual density value of the bale according to the bale weight detected by the weighing device 104, comparing the actual density value and the density setting value to generate a second correction coefficient and correcting the second electrical signal to obtain a third electrical signal, as follows
  • the third electrical signal acts on the baling oil cylinder solenoid valve 103 to control the baling chamber outlet size when the bale bale starts to bale.
  • the bale weight after the knotting is taken by weighing device 104, because the length of the bale is known, the actual density value of the bale after knotting can be calculated according to the shape, length and weight of the bale, and the actual density value is compared With the above-mentioned density setting value, a second correction coefficient is generated, and the controller 107 corrects the second electric signal according to the second correction coefficient to obtain a third electric signal, and controls the baling cylinder according to the A third electrical signal controls the outlet size of the baling chamber. For example, according to the difference between the actual density value and the density setting value, adjust the outlet size of the baling chamber accordingly.
  • the generation period of the third electrical signal is once for each bale, and the third electrical signal acts on the next bale when the bale starts to be bundled.
  • the controller 107 is specifically used to generate a first electrical signal corresponding to each program cycle, and the first electrical signal acts on the solenoid valve 103 of the baling cylinder to control the outlet size of the baling chamber; the controller 107 is also specifically used to The first correction coefficient is generated according to the humidity of the bale detected by the humidity sensor 102 every preset interval, and the first electric signal is corrected to obtain the second electric signal.
  • the aforementioned program period may be the program period of the PLC controller 107 or the like.
  • the generation cycle of the first electrical signal is once in each program cycle.
  • the preset interval can be set as required, for example, if it is set to 2s, then the generation cycle of the second electrical signal is once every 2s.
  • it also includes a pressure sensor 106 arranged on the feeding device for detecting the pressure value of the pre-compression chamber.
  • a pressure sensor 106 arranged on the feeding device for detecting the pressure value of the pre-compression chamber.
  • the feeding fork will The pressed bales are sent to the baling chamber.
  • the pitch fork sends the picked pasture into the pre-pressing chamber.
  • the bale pressure reaches the set value, it will automatically trigger the mechanical device to start the feeding fork, and the feeding fork will feed the pre-pressed grass slices into the baling chamber.
  • the bale pressure in the pre-compression chamber can be detected by the pressure sensor 106 of the pre-compression chamber, and the actual pressure value of the bale can be fed back, and then compared with the set pre-compression setting value, so as to guide the adjustment of the trigger structure of the pre-compression chamber to change the pre-compression setting value.
  • the density of the pre-compression chamber can be adjusted according to the degree of completion of the bale fed back later, and the adjustment of the density of the pre-compression chamber can be completed by a mechanical device.
  • a rotational speed sensor 105 is also included, which is arranged on the pick-up device for detecting the rotational speed of the pick-up device; Grass is sent into the pre-compression chamber, otherwise the control alarm device will give an alarm. That is, the rotational speed sensor 105 detects the rotational speed of the pick-up device, and the pick-up rotational speed is used to judge the working state of the pick-up device.
  • the controller 107 judges whether the rotation speed is within the normal value range through the program. If it is lower than the normal value, it means that the bale feeding amount exceeds the maximum design value. Travel speed to reduce bale feed. Through the above settings, the picking process is safer and more reliable.
  • a Beidou positioning data transmission system 109 electrically connected to the controller 107 is also included.
  • the Beidou positioning data transmission system 109 is used to send the operation data and location information of the baler to the big data platform.
  • the operation data may specifically include bale humidity, density, weight information, and the like.
  • a proximity switch arranged at the tail of the bale unwinding device for counting the bales is also included, so as to count the bales.
  • a display device 108 electrically connected to the controller 107 is also included.
  • the display device 108 may specifically be a display screen.
  • the display device 108 is a human-computer interaction system of the baler control system, which is used to display main operating parameters, such as: pick-up device speed, feeding device pressure, compaction piston thrust, bale quantity, bale length, etc.
  • the display device 108 can specifically be connected to the controller 107 through a CAN bus, or can also be replaced by communication protocols such as RS232/485, Ethernet Modbus-TCP, etc.
  • the present invention also provides a kind of baler control control method, in a specific embodiment, comprises the following steps:
  • S01 Receive the thrust value of the compression piston of the compression device and the humidity value of the bale in the compression device detected in real time;
  • S02 Calculate the real-time density value of the bale according to the real-time thrust value of the compression piston
  • S04 Generate a first correction coefficient according to the humidity of the bale every preset interval and correct the first electrical signal to obtain a second electrical signal, and output the second electrical signal to the solenoid valve of the baling cylinder to control the outlet size of the baling chamber.
  • the first electrical signal is generated once for each program cycle, and the first correction coefficient is generated once every preset interval according to the humidity of the bale detected by the humidity sensor, and the first electrical signal is corrected.
  • the above-mentioned program cycle may be a program cycle of a PLC controller or the like.
  • the generation cycle of the first electrical signal is once in each program cycle.
  • the preset interval can be specifically set according to needs, for example, if it is set to 2s, then the generation cycle of the second electrical signal is once every 2s.
  • the actual density value of the bale is calculated according to the weight of the bale, and compared with the density setting value to generate a second correction coefficient, and the second electric signal is corrected to obtain a third electric signal.
  • the third electric signal acts on the solenoid valve of the baling oil cylinder to control the outlet size of the baling chamber when the lower bale begins to bale.
  • the control method of the baler provided by the invention realizes the automatic adjustment of the density of the bale, so that the bale with a higher density can be produced, so as to reduce the space occupation rate and improve the economy.

Abstract

A baler control system, comprising: a thrust sensor arranged at a compression piston and a connection rod of a compression device and used for detecting the thrust of the compression piston in real time; a humidity sensor arranged on the compression device and used for detecting the humidity of a herbage bale; a baling oil cylinder electromagnetic valve arranged on the compression device and used for controlling the outlet size of a baling chamber; and a controller electrically connected to the thrust sensor, the humidity sensor, and the baling oil cylinder electromagnetic valve. By means of the baler control system provided by the present invention, the automatic adjustment of the density of the herbage bale is achieved, so that a herbage bale with a higher density can be made, the space occupation rate is reduced, and the economical efficiency is improved. Further disclosed is a baler control method corresponding to the baler control system, which method also has the above technical effect.

Description

一种打捆机控制系统及方法A control system and method for a baler
本申请要求于2021年12月20日提交中国专利局、申请号为202111565588.1、发明名称为“一种打捆机控制系统及方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application filed with the China Patent Office on December 20, 2021, with application number 202111565588.1, and the title of the invention is "a baler control system and method", the entire contents of which are incorporated herein by reference. Applying.
技术领域technical field
本发明涉及农机控制技术领域,更具体地说,涉及一种打捆机控制系统及方法。The invention relates to the technical field of agricultural machinery control, and more specifically, relates to a baler control system and method.
背景技术Background technique
方形打捆机是一种农用拖拉机拖拽的农机,由拖拉机提供电源与动力。打捆机的捡拾装置将牧草从地上搂起并喂入到预压室压缩成草片;喂入装置将预压室达到预压缩密度的草片喂入到打捆室;打捆室内往复的压缩活塞将喂入的草片压缩成大草捆,草捆密度由压捆油缸控制的挤压力来决定,草捆湿度传感器检测草捆的湿度;并且在草捆达到预设长度后开始将草捆用打捆绳捆住;放捆装置将统计草捆数量并且对草捆进行称重。The square baler is an agricultural machine towed by an agricultural tractor, and the tractor provides power and power. The pick-up device of the baler picks up the pasture from the ground and feeds it into the pre-compression chamber to compress it into grass flakes; The compression piston compresses the fed grass flakes into a large bale. The density of the bale is determined by the extrusion force controlled by the baling cylinder. The bale humidity sensor detects the humidity of the bale; The bale is tied with a baling rope; the unwinding device counts and weighs the bales.
现有打捆机控制系统主要包括显示器、控制器、多个电磁阀以及多个压力开关、多个接近开关以及一个行程开关。压力开关提供压力值,检测打捆是否已达标,接近开关提供位置信息和标准包网次数信息,行程开关提供位置信息,压力开关;接近开关检测后仓门是否已闭合;行程开关测后仓门是否开启,检测卸物架是否已卸载。该控制系统虽能够实现打捆机的自动控制,但无法对草捆的密度进行控制,草捆密度小时则运输储存时需占用更多的空间,经济性能较差。The existing baler control system mainly includes a display, a controller, a plurality of solenoid valves, a plurality of pressure switches, a plurality of proximity switches and a travel switch. The pressure switch provides the pressure value to detect whether the bundling has reached the standard. The proximity switch provides position information and standard bag net times information. The travel switch provides position information. The pressure switch; the proximity switch detects whether the rear door is closed; Whether it is open or not, detect whether the unloading rack has been unloaded. Although the control system can realize the automatic control of the baler, it cannot control the density of the bale. If the density of the bale is small, it will take up more space during transportation and storage, and the economic performance is poor.
综上所述,如何有效地解决草捆打捆密度小空间占用大等问题,是目前本领域技术人员需要解决的问题。To sum up, how to effectively solve the problems of low baling density and large space occupation of bales is a problem that those skilled in the art need to solve.
发明内容Contents of the invention
有鉴于此,本发明的目的在于提供一种打捆机控制系统,该打捆机控制系统的结构设计可以有效地解决草捆打捆密度小空间占用大的问题。In view of this, the purpose of the present invention is to provide a baler control system, the structural design of which can effectively solve the problem of small bale baling density and large space occupation.
为了达到上述目的,本发明提供如下技术方案:In order to achieve the above object, the present invention provides the following technical solutions:
一种打捆机控制系统,包括:A baler control system comprising:
推力传感器,设置于压缩装置的压缩活塞与连杆处,用于实时检测压缩活塞的推力;The thrust sensor is arranged at the compression piston and the connecting rod of the compression device to detect the thrust of the compression piston in real time;
湿度传感器,设置于所述压缩装置上,用于检测草捆的湿度;A humidity sensor, arranged on the compression device, is used to detect the humidity of the bale;
压捆油缸电磁阀,设置于所述压缩装置上,用于控制压捆室的出口尺寸;The solenoid valve of the baling cylinder is arranged on the compression device and is used to control the outlet size of the baling chamber;
控制器,与所述推力传感器、所述湿度传感器和所述压捆油缸电磁阀分别电连接,用于根据所述推力传感器采集的所述压缩活塞实时的推力值,计算草捆的实时密度值,比较所述实时密度值与密度设定值并生成第一电信号,根据所述湿度传感器检测的草捆湿度生成第一修正系数并对所述第一电信号进行修正得到第二电信号,所述第二电信号作用于压捆油缸电磁阀以控制压捆室出口尺寸。The controller is electrically connected to the thrust sensor, the humidity sensor and the solenoid valve of the baling cylinder, and is used to calculate the real-time density value of the bale according to the real-time thrust value of the compression piston collected by the thrust sensor , comparing the real-time density value with the density set value and generating a first electrical signal, generating a first correction coefficient according to the humidity of the bale detected by the humidity sensor, and correcting the first electrical signal to obtain a second electrical signal, The second electrical signal acts on the solenoid valve of the baling oil cylinder to control the outlet size of the baling chamber.
优选地,上述打捆机控制系统中,还包括:Preferably, in the above-mentioned baler control system, it also includes:
称重装置,设置于放捆装置与车架连接处,用于检测打结后的草捆的重量;The weighing device is set at the joint between the baling device and the frame, and is used to detect the weight of the knotted bale;
所述控制器与所述称重装置电连接,用于根据所述称重装置检测的草捆重量计算草捆的实际密度值,比较所述实际密度值和所述密度设定值生成第二修正系数并对所述第二电信号进行修正得到第三电信号,在下捆草捆开始打捆时所述第三电信号作用于所述压捆油缸电磁阀以控制压捆室出口尺寸。The controller is electrically connected with the weighing device, and is used to calculate the actual density value of the bale according to the weight of the bale detected by the weighing device, and compare the actual density value with the density setting value to generate a second The coefficient is corrected and the second electric signal is corrected to obtain a third electric signal, and the third electric signal acts on the solenoid valve of the baling cylinder to control the outlet size of the baling chamber when the next bale starts to bale.
优选地,上述打捆机控制系统中,所述控制器具体用于对应每个程序周期生成一次所述第一电信号,且所述第一电信号作用于压捆油缸电磁阀以控制压捆室出口尺寸;所述控制器具体还用于每隔预设间隔根据所述湿度传感器检测的草捆湿度生成一次所述第一修正系数并对所述第一电信号进行修正得到所述第二电信号。Preferably, in the above-mentioned baler control system, the controller is specifically configured to generate the first electrical signal once corresponding to each program cycle, and the first electrical signal acts on the solenoid valve of the baler cylinder to control the baler chamber outlet size; the controller is specifically further configured to generate the first correction coefficient once at preset intervals according to the humidity of the bale detected by the humidity sensor and correct the first electrical signal to obtain the second electric signal.
优选地,上述打捆机控制系统中,还包括设置于喂入装置上、用于检测所述预压室的压力值的压力传感器,所述预压室的压力值达到预压设定压力值时,喂入叉将预压草捆送入打捆室。Preferably, the above-mentioned baler control system further includes a pressure sensor arranged on the feeding device for detecting the pressure value of the pre-compression chamber, and the pressure value of the pre-compression chamber reaches the pre-compression set pressure value , the feed fork feeds the pre-compressed bale into the baling chamber.
优选地,上述打捆机控制系统中,还包括转速传感器,设置于捡拾装置上,用于检测所述捡拾装置的转速;所述控制器具体用于判断所述捡拾装置的转速是否在正常范围内,若是,则将捡拾的牧草送入预压室,否则控制报警装置报警。Preferably, the above-mentioned baler control system further includes a rotational speed sensor, which is arranged on the pick-up device and used to detect the rotational speed of the pick-up device; the controller is specifically used to judge whether the rotational speed of the pick-up device is within a normal range If yes, then send the picked pasture into the pre-compression chamber, otherwise control the alarm device to alarm.
优选地,上述打捆机控制系统中,还包括与所述控制器电连接的北斗定位数据传输系统,所述北斗定位数据传输系统用于将打捆机的作业数据及位置信息发送至大数据平台。Preferably, the above-mentioned strapping machine control system further includes a Beidou positioning data transmission system electrically connected to the controller, and the Beidou positioning data transmission system is used to send the operation data and position information of the strapping machine to the big data platform.
优选地,上述打捆机控制系统中,还包括设置于放捆装置尾部用于对草捆计数的接近开关。Preferably, the above-mentioned baler control system further includes a proximity switch arranged at the tail of the bale unwinding device for counting the bales.
优选地,上述打捆机控制系统中,还包括与所述控制器电连接的显示装置。Preferably, the above-mentioned baler control system further includes a display device electrically connected to the controller.
本发明提供的打捆机控制系统包括推力传感器、湿度传感器、压捆油缸电磁阀和控制器。其中,推力传感器,设置于压缩装置的压缩活塞与连杆处,用于实时检测压缩活塞的推力;湿度传感器,设置于所述压缩装置上,用于检测草捆的湿度;压捆油缸电磁阀,设置于所述压缩装置上,用于控制压捆室的出口尺寸;控制器,与所述推力传感器、所述湿度传感器和所述压捆油缸电磁阀分别电连接,用于根据所述推力传感器采集的所述压缩活塞实时的推力值,计算草捆的实时密度值,比较所述实时密度值与密度设定值并生成第一电信号,根据所述湿度传感器检测的草捆湿度生成第一修正系数并对所述第一电信号进行修正得到第二电信号,所述第二电信号作用于压捆油缸电磁阀以控制压捆室出口尺寸。The baler control system provided by the invention includes a thrust sensor, a humidity sensor, a solenoid valve of a baler oil cylinder and a controller. Among them, the thrust sensor is arranged at the compression piston and the connecting rod of the compression device for real-time detection of the thrust of the compression piston; the humidity sensor is arranged on the compression device for detecting the humidity of the bale; the solenoid valve of the baling oil cylinder , set on the compression device, used to control the outlet size of the baling chamber; the controller, electrically connected with the thrust sensor, the humidity sensor and the solenoid valve of the baling oil cylinder, for The real-time thrust value of the compression piston collected by the sensor calculates the real-time density value of the bale, compares the real-time density value with the density setting value and generates a first electrical signal, and generates a second electrical signal according to the bale humidity detected by the humidity sensor. A correction coefficient is used to correct the first electric signal to obtain a second electric signal, and the second electric signal acts on the solenoid valve of the baling cylinder to control the outlet size of the baling chamber.
应用本发明提供的打捆机控制系统,在压缩装置的压缩活塞往复运动将草片压成草捆的过程中,推力传感器采集压实活塞实时推力值,由推力值计算出草捆的实时密度值,实时密度值与密度设定值比较,产生第一电信号。另外,湿度传感器检测草捆湿度,再根据草捆湿度值产生第一修正系数并对第一电信号进行修正,修正后得到第二电信号,第二电信号作用于压捆油缸电磁阀,控制压捆室出口尺寸,压捆室出口大小调整,使得草捆经过出口的速度相应变化,从而实现密度的自动调节。综上,本发明提 供的打捆机控制系统,实现了草捆密度的自动调节,从而能够打出密度更大的草捆,以减少空间占用率,提高经济性。Applying the baler control system provided by the present invention, during the reciprocating movement of the compression piston of the compression device to compress the grass flakes into bales, the thrust sensor collects the real-time thrust value of the compaction piston, and calculates the real-time density of the bale from the thrust value value, the real-time density value is compared with the density setting value to generate the first electrical signal. In addition, the humidity sensor detects the humidity of the bale, and then generates the first correction coefficient according to the humidity value of the bale and corrects the first electrical signal. The size of the outlet of the baling chamber and the size of the outlet of the baling chamber are adjusted so that the speed of the bale passing through the outlet changes accordingly, thereby realizing the automatic adjustment of the density. To sum up, the baler control system provided by the present invention realizes the automatic adjustment of the bale density, so that a denser bale can be produced, so as to reduce the space occupancy rate and improve the economy.
本发明还提供了如下技术方案:The present invention also provides the following technical solutions:
一种打捆机控制控制方法,包括:A control method for a baler, comprising:
接收实时检测的压缩装置的压缩活塞的推力值及压缩装置内草捆的湿度值;Receive the thrust value of the compression piston of the compression device and the humidity value of the bale in the compression device detected in real time;
根据所述压缩活塞实时的推力值,计算草捆的实时密度值;Calculate the real-time density value of the bale according to the real-time thrust value of the compression piston;
比较所述实时密度值与密度设定值并生成第一电信号,输出所述第一电信号至压捆油缸电磁阀以控制压捆室出口尺寸;Comparing the real-time density value with the set density value and generating a first electrical signal, outputting the first electrical signal to the solenoid valve of the baling cylinder to control the outlet size of the baling chamber;
每隔预设间隔根据所述草捆湿度生成第一修正系数并对所述第一电信号进行修正得到第二电信号,输出所述第二电信号至压捆油缸电磁阀以控制压捆室出口尺寸。Generate a first correction coefficient according to the humidity of the bale every preset interval and correct the first electrical signal to obtain a second electrical signal, and output the second electrical signal to the solenoid valve of the baling cylinder to control the baling chamber Export size.
优选地,上述打捆机控制方法中,还包括:Preferably, in the above-mentioned strapping machine control method, it also includes:
接收检测获得的打结后的草捆重量;The weight of the knotted bale obtained by the receiving test;
根据所述草捆重量计算草捆的实际密度值;Calculate the actual density value of the bale according to the weight of the bale;
比较所述实际密度值和密度设定值生成第二修正系数并对所述第二电信号进行修正得到第三电信号;Comparing the actual density value with the set density value to generate a second correction coefficient and correcting the second electrical signal to obtain a third electrical signal;
在下捆草捆开始打捆时输出所述第三电信号至所述压捆油缸电磁阀以控制压捆室出口尺寸。When the next bale starts to bale, the third electrical signal is output to the solenoid valve of the baling oil cylinder to control the outlet size of the baling chamber.
本发明提供的打捆机控制方法,实现了草捆密度的自动调节,从而能够打出密度更大的草捆,以减少空间占用率,提高经济性。The control method of the baler provided by the invention realizes the automatic adjustment of the density of the bale, so that the bale with a higher density can be produced, so as to reduce the space occupation rate and improve the economy.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本发明一个具体实施例的打捆机控制系统的结构示意图;Fig. 1 is the structural representation of the baler control system of a specific embodiment of the present invention;
图2为打捆机的系统硬件示意图;Fig. 2 is the system hardware schematic diagram of strapping machine;
图3为打捆机作业流程示意图;Fig. 3 is a schematic diagram of the operation process of the baler;
图4为本发明一个具体实施例的打捆机控制方法的流程示意图。Fig. 4 is a schematic flowchart of a control method of a baler according to a specific embodiment of the present invention.
附图中标记如下:The markings in the attached drawings are as follows:
推力传感器101、湿度传感器102、压捆油缸电磁阀103、称重装置104、转速传感器105、压力传感器106、控制器107、显示装置108、北斗定位数据传输系统109。 Thrust sensor 101, humidity sensor 102, baler cylinder solenoid valve 103, weighing device 104, speed sensor 105, pressure sensor 106, controller 107, display device 108, Beidou positioning data transmission system 109.
具体实施方式Detailed ways
本发明实施例公开了一种打捆机控制系统及方法,以实现草捆密度自动调节,从而打出密度更大的草捆,减少空间占用率,提高经济性。The embodiment of the invention discloses a baler control system and method to realize the automatic adjustment of the bale density, so as to produce a denser bale, reduce the space occupation rate, and improve the economy.
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some, not all, embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the protection scope of the present invention.
打捆机主要用于将牧草打捆,请参阅图2,其一般包括捡拾装置、喂入装置、压缩装置、打结装置和放捆装置。请参阅图3,打捆机作业时,捡拾装置将牧草从地上搂起并喂入到预压室压缩成草片,喂入装置将预压室达到预压缩压力的草片喂入到打捆室,压缩装置通过打捆室内往复的压缩活塞将喂入的草片压缩成草捆。打结装置在草捆达到预设长度后开始将草捆用打捆绳捆住,位于打捆室尾部的计量星形轮被往后运动的草捆带动,星形轮旋转带动草捆长度传感器完成草捆长度的检测。草捆长度达到预设值后,启动打结离合电机,将打结离合器推开,并开始打结作业,完成对草捆的捆绳作业。根据需要,打结离合电机也可以使用液压油缸或者液压马达代替。放捆装置将草捆从打捆室滑落到地面,位于放捆装置尾部的接近开关用于对生产的草捆计数。The baler is mainly used for baling pasture, please refer to Figure 2, which generally includes a picking device, a feeding device, a compression device, a knotting device and a baling device. Please refer to Figure 3. When the baler is working, the pick-up device picks up the pasture from the ground and feeds it into the pre-compression chamber to compress it into grass pieces. The feeding device feeds the grass pieces that have reached the pre-compression pressure in the pre-compression chamber to the baler. The compression device compresses the fed grass flakes into bales through the reciprocating compression piston in the baling chamber. The knotting device starts to tie the bale with the baling rope after the bale reaches the preset length. The metering star wheel located at the end of the baling chamber is driven by the bale moving backward, and the rotation of the star wheel drives the bale length sensor. Complete the detection of bale length. After the bale length reaches the preset value, the knotting clutch motor is started, the knotting clutch is pushed away, and the knotting operation is started to complete the tying operation of the bale. As required, the knotted clutch motor can also be replaced by a hydraulic cylinder or a hydraulic motor. The bale unwinding device slides the bale from the baling chamber to the ground, and the proximity switch at the end of the bale unwinding device is used to count the bales produced.
在一个具体实施例中,请参阅图1,图1为本发明一个具体实施例的打捆机控制系统的结构示意图。本发明提供的打捆机控制系统包括推力传感器101、湿度传感器102、压捆油缸电磁阀103和控制器107。In a specific embodiment, please refer to FIG. 1 , which is a schematic structural diagram of a baler control system according to a specific embodiment of the present invention. The baler control system provided by the present invention includes a thrust sensor 101 , a humidity sensor 102 , a baler cylinder solenoid valve 103 and a controller 107 .
其中,推力传感器101,设置于压缩装置的压缩活塞与连杆处,用于实时检测压缩活塞的推力。推力传感器101具体可以采用销轴传感器,或者其他常规能够检测推力的传感器。通过推力传感器101实施检测压缩活塞的推力,根据斯卡维特公式,由推力值能够推算出实时密度值。Wherein, the thrust sensor 101 is arranged at the compression piston and the connecting rod of the compression device, and is used to detect the thrust of the compression piston in real time. The thrust sensor 101 may specifically use a pin sensor, or other conventional sensors capable of detecting thrust. The thrust of the compression piston is detected by the thrust sensor 101, and the real-time density value can be calculated from the thrust value according to the Scavett formula.
湿度传感器102,设置于压缩装置上,用于检测草捆的湿度。由于草捆的湿度与上述密度计算有着直接影响,因而通过检测草捆的湿度,对密度进行修正,以获得更为精确的控制精度。The humidity sensor 102 is arranged on the compressing device and is used to detect the humidity of the bale. Since the humidity of the bale has a direct impact on the above-mentioned density calculation, the density is corrected by detecting the humidity of the bale to obtain more precise control accuracy.
压捆油缸电磁阀103,设置于压缩装置上,用于控制压捆室的出口尺寸。通过压捆油缸电磁阀103控制压捆油缸的伸出长度,从而控制压捆室的出口尺寸,以进行草捆密度调节。The solenoid valve 103 of the baling cylinder is arranged on the compression device and is used to control the outlet size of the baling chamber. The extension length of the baling oil cylinder is controlled by the baling oil cylinder electromagnetic valve 103, thereby controlling the outlet size of the baling chamber to adjust the bale density.
控制器107与推力传感器101、湿度传感器102和压捆油缸电磁阀103分别电连接,用于根据推力传感器101采集的压缩活塞实时的推力值,计算草捆的实时密度值,比较实时密度值与密度设定值并生成第一电信号,根据湿度传感器102检测的草捆湿度生成第一修正系数并对第一电信号进行修正得到第二电信号,第二电信号作用于压捆油缸电磁阀103以控制压捆室出口尺寸。控制器107是整个系统的信号处理单元,接受各传感器输入的信号,通过算法处理输入信号后,将得到的调节信号输出至各执行元件。The controller 107 is electrically connected with the thrust sensor 101, the humidity sensor 102 and the baling cylinder electromagnetic valve 103 respectively, and is used for calculating the real-time density value of the bale according to the real-time thrust value of the compression piston collected by the thrust sensor 101, and comparing the real-time density value with the Set the density value and generate the first electrical signal, generate the first correction coefficient according to the humidity of the bale detected by the humidity sensor 102 and correct the first electrical signal to obtain the second electrical signal, and the second electrical signal acts on the solenoid valve of the baling cylinder 103 to control the outlet size of the baling chamber. The controller 107 is the signal processing unit of the whole system, which receives signals input by each sensor, processes the input signals through an algorithm, and outputs the obtained adjustment signals to each actuator.
也就是推力传感器101实时检测压缩活塞的推力值并将其发送至控制器107,控制器107根据该实时推力值计算草捆的实时密度值,具体通过根据斯卡维特公式推算出实时密度值。比较实时密度值与密度设定值并生成第一电信号,具体通过程序运算产生第一电信号。第一电信号为对应控制压捆油缸电磁阀103动作以增大压捆室出口尺寸或者控制压捆油缸电磁阀103动作以减小压捆室出口尺寸的控制逻辑的控制信号。具体的,当实时密度值大于设定密度值时,第一电信号可以为控制压捆油缸电磁阀103动作以增大压捆室出口尺寸,反之当实时密度值小于设定密度值时,第一电信号可以为控制压捆油缸电磁阀103动作以减小压捆室出口尺寸。具体压捆室出 口尺寸大小调整的幅度可根据需要设置,如根据实时密度值与密度设定值的差值相应调整等。That is, the thrust sensor 101 detects the thrust value of the compression piston in real time and sends it to the controller 107, and the controller 107 calculates the real-time density value of the bale according to the real-time thrust value, specifically by calculating the real-time density value according to the Scavett formula. Comparing the real-time density value with the density setting value and generating the first electrical signal, specifically generating the first electrical signal through program operation. The first electrical signal is a control signal corresponding to the control logic for controlling the action of the solenoid valve 103 of the baling cylinder to increase the outlet size of the baling chamber or controlling the solenoid valve 103 of the baler cylinder to reduce the outlet size of the baling chamber. Specifically, when the real-time density value is greater than the set density value, the first electrical signal can be used to control the action of the solenoid valve 103 of the baling cylinder to increase the outlet size of the baling chamber; otherwise, when the real-time density value is less than the set density value, the first electrical signal An electric signal can be used to control the action of the solenoid valve 103 of the baling oil cylinder to reduce the size of the outlet of the baling chamber. The adjustment range of the specific size of the outlet of the baling chamber can be set according to the needs, such as adjusting according to the difference between the real-time density value and the density setting value.
湿度传感器102检测草捆的湿度,并将其发送至控制器107,控制器107根据该草捆湿度生成第一修正系数,具体第一修正系数与草捆湿度的关系可以为预存的通过计算等方式获得的函数关系或者数据表等。称重装置104具体可以为称重传感器。控制器107根据第一修正系数对第一电信号进行修正,以得到第二电信号。第二电信号是基于草捆湿度修正后的控制信号,根据草捆湿度可以推算出牧草压缩性,湿度越低压缩性越好,通过草捆湿度修正活塞推力值,进而修正由此获得的实时密度值,最终实现对第一电信号的修正。通过引入湿度的修正,能得到更高密度的草捆。The humidity sensor 102 detects the humidity of the bale, and sends it to the controller 107, and the controller 107 generates the first correction coefficient according to the humidity of the bale, and the specific relationship between the first correction coefficient and the humidity of the bale can be prestored through calculation, etc. The functional relationship or data table obtained by the method. Specifically, the weighing device 104 may be a load cell. The controller 107 corrects the first electrical signal according to the first correction coefficient to obtain the second electrical signal. The second electrical signal is the control signal based on the bale humidity correction. According to the bale humidity, the pasture compressibility can be calculated. The lower the humidity, the better the compressibility. The piston thrust value is corrected by the bale humidity, and then the obtained real-time The density value is used to finally realize the correction of the first electrical signal. By introducing a moisture correction, higher density bales can be obtained.
应用本发明提供的打捆机控制系统,在压缩装置的压缩活塞往复运动将草片压成草捆的过程中,推力传感器101采集压实活塞实时推力值,由推力值计算出草捆的实时密度值,实时密度值与密度设定值比较,产生第一电信号。另外,湿度传感器102检测草捆湿度,再根据草捆湿度值产生第一修正系数并对第一电信号进行修正,修正后得到第二电信号,第二电信号作用于压捆油缸电磁阀103,控制压捆室出口尺寸,压捆室出口大小调整,使得草捆经过出口的速度相应变化,从而实现密度的自动调节。综上,本发明提供的打捆机控制系统,实现了草捆密度的自动调节,从而能够打出密度更大的草捆,以减少空间占用率,提高经济性。Applying the baler control system provided by the present invention, during the reciprocating movement of the compression piston of the compression device to compress the grass flakes into bales, the thrust sensor 101 collects the real-time thrust value of the compaction piston, and calculates the real-time bale weight of the bale from the thrust value. For the density value, the real-time density value is compared with the density setting value to generate a first electrical signal. In addition, the humidity sensor 102 detects the humidity of the bale, and then generates a first correction coefficient according to the humidity value of the bale and corrects the first electrical signal. , control the outlet size of the baling chamber, and adjust the outlet size of the baling chamber so that the speed of the bale passing through the outlet changes accordingly, thereby realizing the automatic adjustment of the density. In summary, the baler control system provided by the present invention realizes the automatic adjustment of the density of the bale, so that the bale with a higher density can be produced, so as to reduce the space occupation rate and improve the economy.
进一步地,该打捆机控制系统还包括:称重装置104,设置于放捆装置与车架连接处,用于检测打结后的草捆的重量;控制器107与称重装置104电连接,用于根据称重装置104检测的草捆重量计算草捆的实际密度值,比较实际密度值和密度设定值生成第二修正系数并对第二电信号进行修正得到第三电信号,在下捆草捆开始打捆时第三电信号作用于压捆油缸电磁阀103以控制压捆室出口尺寸。通过称重装置104称取打结完成后的草捆重量,由于草捆的长度已知,根据草捆的形状、长度及重量能够计算出打结后草捆的实际密度值,比较实际密度值与上述的密度设定值,生成第二修正系数,控制器107根据第二修正系数对第二电信号进行修正,得到第三电信号,并在下捆草捆开始打捆时控制压捆油缸根据第三电信号控 制压捆室的出口尺寸。如根据实际密度值与密度设定值的差值大小,相应的调节压捆室的出口尺寸大小。第三电信号的生成周期为每个草捆一次,且第三电信号作用与下捆草捆开始打捆时。Further, the baler control system also includes: a weighing device 104, which is arranged at the connection between the baling device and the vehicle frame, and is used to detect the weight of the knotted bale; the controller 107 is electrically connected to the weighing device 104 , for calculating the actual density value of the bale according to the bale weight detected by the weighing device 104, comparing the actual density value and the density setting value to generate a second correction coefficient and correcting the second electrical signal to obtain a third electrical signal, as follows The third electrical signal acts on the baling oil cylinder solenoid valve 103 to control the baling chamber outlet size when the bale bale starts to bale. The bale weight after the knotting is taken by weighing device 104, because the length of the bale is known, the actual density value of the bale after knotting can be calculated according to the shape, length and weight of the bale, and the actual density value is compared With the above-mentioned density setting value, a second correction coefficient is generated, and the controller 107 corrects the second electric signal according to the second correction coefficient to obtain a third electric signal, and controls the baling cylinder according to the A third electrical signal controls the outlet size of the baling chamber. For example, according to the difference between the actual density value and the density setting value, adjust the outlet size of the baling chamber accordingly. The generation period of the third electrical signal is once for each bale, and the third electrical signal acts on the next bale when the bale starts to be bundled.
更进一步地,控制器107具体用于对应每个程序周期生成一次第一电信号,且第一电信号作用于压捆油缸电磁阀103以控制压捆室出口尺寸;控制器107具体还用于每隔预设间隔根据湿度传感器102检测的草捆湿度生成一次第一修正系数并对第一电信号进行修正得到第二电信号。上述程序周期可以为PLC控制器107的程序周期等。第一电信号的生成周期为每个程序周期一次。预设间隔则可以根据需要设定,如设置为2s,则第二电信号的生成周期为2s一次。Furthermore, the controller 107 is specifically used to generate a first electrical signal corresponding to each program cycle, and the first electrical signal acts on the solenoid valve 103 of the baling cylinder to control the outlet size of the baling chamber; the controller 107 is also specifically used to The first correction coefficient is generated according to the humidity of the bale detected by the humidity sensor 102 every preset interval, and the first electric signal is corrected to obtain the second electric signal. The aforementioned program period may be the program period of the PLC controller 107 or the like. The generation cycle of the first electrical signal is once in each program cycle. The preset interval can be set as required, for example, if it is set to 2s, then the generation cycle of the second electrical signal is once every 2s.
在上述各实施例中,还包括设置于喂入装置上、用于检测预压室的压力值的压力传感器106,预压室的压力值达到预压设定压力值时,喂入叉将预压草捆送入打捆室。拨草叉将捡拾的牧草送入预压室,草捆压力达到设定值会自动触发机械装置启动喂入叉,喂入叉将预压的草片喂入至打捆室。通过预压室压力传感器106检测预压室内草捆压力,能够反馈草捆实际压力值,进而与设定的预压设定值比较,以用于指导调整预压室触发结构改变预压设定值。且可根据后期反馈的草捆完成度来调整预压室密度,预压室密度的调整可通过机械装置来完成。In each of the above-mentioned embodiments, it also includes a pressure sensor 106 arranged on the feeding device for detecting the pressure value of the pre-compression chamber. When the pressure value of the pre-compression chamber reaches the pre-compression set pressure value, the feeding fork will The pressed bales are sent to the baling chamber. The pitch fork sends the picked pasture into the pre-pressing chamber. When the bale pressure reaches the set value, it will automatically trigger the mechanical device to start the feeding fork, and the feeding fork will feed the pre-pressed grass slices into the baling chamber. The bale pressure in the pre-compression chamber can be detected by the pressure sensor 106 of the pre-compression chamber, and the actual pressure value of the bale can be fed back, and then compared with the set pre-compression setting value, so as to guide the adjustment of the trigger structure of the pre-compression chamber to change the pre-compression setting value. And the density of the pre-compression chamber can be adjusted according to the degree of completion of the bale fed back later, and the adjustment of the density of the pre-compression chamber can be completed by a mechanical device.
在上述各实施例中,还包括转速传感器105,设置于捡拾装置上,用于检测捡拾装置的转速;控制器107具体用于判断捡拾装置的转速是否在正常范围内,若是,则将捡拾的牧草送入预压室,否则控制报警装置报警。即转速传感器105检测捡拾装置的转速,捡拾转速用于判断捡拾装置工作状态。控制器107通过程序判断转速是否在正常值范围内,如低于正常值,说明草捆喂入量超出最大设计值,系统来不急喂入草料,则会在显示屏报警,提示驾驶员降低行驶速度,以减少草捆喂入量。通过上述设置,使得捡拾过程更为安全可靠。In each of the above-mentioned embodiments, a rotational speed sensor 105 is also included, which is arranged on the pick-up device for detecting the rotational speed of the pick-up device; Grass is sent into the pre-compression chamber, otherwise the control alarm device will give an alarm. That is, the rotational speed sensor 105 detects the rotational speed of the pick-up device, and the pick-up rotational speed is used to judge the working state of the pick-up device. The controller 107 judges whether the rotation speed is within the normal value range through the program. If it is lower than the normal value, it means that the bale feeding amount exceeds the maximum design value. Travel speed to reduce bale feed. Through the above settings, the picking process is safer and more reliable.
在上述各实施例中,还包括与控制器107电连接的北斗定位数据传输系统109,北斗定位数据传输系统109用于将打捆机的作业数据及位置信息发送至大数据平台。通过北斗定位数据传输系统109,实现数据采集, 卫星定位,并接入大数据平台,将打捆机作业数据及位置信息发送至大数据平台,便于使用者或农场经营者查询。作业数据具体可以包括草捆湿度、密度、重量信息等。In each of the above embodiments, a Beidou positioning data transmission system 109 electrically connected to the controller 107 is also included. The Beidou positioning data transmission system 109 is used to send the operation data and location information of the baler to the big data platform. Through the Beidou positioning data transmission system 109, data collection, satellite positioning, and access to the big data platform are realized, and the operation data and location information of the baler are sent to the big data platform, which is convenient for users or farm operators to inquire. The operation data may specifically include bale humidity, density, weight information, and the like.
在上述各实施例中,还包括设置于放捆装置尾部用于对草捆计数的接近开关,以对草捆进行计数。In each of the above embodiments, a proximity switch arranged at the tail of the bale unwinding device for counting the bales is also included, so as to count the bales.
在上述各实施例中,还包括与控制器107电连接的显示装置108。显示装置108具体可以为显示屏。显示装置108是打捆机控制系统的人机交互系统,用于显示主要运行参数,比如:捡拾装置转速、喂入装置压力、压实活塞推力、草捆数量、草捆长度等。显示装置108具体可通过CAN总线和控制器107连接,或者也可以通过RS232/485,Ethernet Modbus-TCP等通信协议代替。In each of the above embodiments, a display device 108 electrically connected to the controller 107 is also included. The display device 108 may specifically be a display screen. The display device 108 is a human-computer interaction system of the baler control system, which is used to display main operating parameters, such as: pick-up device speed, feeding device pressure, compaction piston thrust, bale quantity, bale length, etc. The display device 108 can specifically be connected to the controller 107 through a CAN bus, or can also be replaced by communication protocols such as RS232/485, Ethernet Modbus-TCP, etc.
本发明还提供了一种打捆机控制控制方法,在一个具体实施例中,包括一下步骤:The present invention also provides a kind of baler control control method, in a specific embodiment, comprises the following steps:
S01:接收实时检测的压缩装置的压缩活塞的推力值及压缩装置内草捆的湿度值;S01: Receive the thrust value of the compression piston of the compression device and the humidity value of the bale in the compression device detected in real time;
S02:根据压缩活塞实时的推力值,计算草捆的实时密度值;S02: Calculate the real-time density value of the bale according to the real-time thrust value of the compression piston;
S03:比较实时密度值与密度设定值并生成第一电信号,输出第一电信号至压捆油缸电磁阀以控制压捆室出口尺寸;S03: Compare the real-time density value with the density set value and generate a first electrical signal, and output the first electrical signal to the solenoid valve of the baling cylinder to control the outlet size of the baling chamber;
S04:每隔预设间隔根据草捆湿度生成第一修正系数并对第一电信号进行修正得到第二电信号,输出第二电信号至压捆油缸电磁阀以控制压捆室出口尺寸。S04: Generate a first correction coefficient according to the humidity of the bale every preset interval and correct the first electrical signal to obtain a second electrical signal, and output the second electrical signal to the solenoid valve of the baling cylinder to control the outlet size of the baling chamber.
进一步地,还包括:Further, it also includes:
S05:接收检测获得的打结后的草捆重量;S05: receiving and detecting the knotted bale weight;
S06:根据草捆重量计算草捆的实际密度值;S06: Calculate the actual density value of the bale according to the weight of the bale;
S07:比较实际密度值和密度设定值生成第二修正系数并对第二电信号进行修正得到第三电信号;S07: Comparing the actual density value and the density setting value to generate a second correction coefficient and correcting the second electrical signal to obtain a third electrical signal;
S08:在下捆草捆开始打捆时输出第三电信号至压捆油缸电磁阀以控制压捆室出口尺寸。S08: outputting a third electrical signal to the solenoid valve of the baling cylinder to control the outlet size of the baling chamber when the next bale starts to bale.
如图4所示,具体的,对应每个程序周期生成一次第一电信号,且每隔预设间隔根据湿度传感器检测的草捆湿度生成一次第一修正系数并对第一电信号进行修正。上述程序周期可以为PLC控制器的程序周期等。第一电信号的生成周期为每个程序周期一次。预设间隔具体可以根据需要设定,如设置为2s,则第二电信号的生成周期为2s一次。根据草捆重量计算草捆的实际密度值,并与密度设定值比较生成第二修正系数,并对第二电信号进行修正得到第三电信号。第三电信号在在下捆草捆开始打捆时作用于压捆油缸电磁阀以控制压捆室出口尺寸。其他各步骤中的相关参数等具体可参考上述打捆机控制系统中的相关阐述,此处不再赘述。As shown in FIG. 4 , specifically, the first electrical signal is generated once for each program cycle, and the first correction coefficient is generated once every preset interval according to the humidity of the bale detected by the humidity sensor, and the first electrical signal is corrected. The above-mentioned program cycle may be a program cycle of a PLC controller or the like. The generation cycle of the first electrical signal is once in each program cycle. The preset interval can be specifically set according to needs, for example, if it is set to 2s, then the generation cycle of the second electrical signal is once every 2s. The actual density value of the bale is calculated according to the weight of the bale, and compared with the density setting value to generate a second correction coefficient, and the second electric signal is corrected to obtain a third electric signal. The third electric signal acts on the solenoid valve of the baling oil cylinder to control the outlet size of the baling chamber when the lower bale begins to bale. For the relevant parameters in other steps, please refer to the relevant description in the above-mentioned baler control system, and will not repeat them here.
本发明提供的打捆机控制方法,实现了草捆密度的自动调节,从而能够打出密度更大的草捆,以减少空间占用率,提高经济性。The control method of the baler provided by the invention realizes the automatic adjustment of the density of the bale, so that the bale with a higher density can be produced, so as to reduce the space occupation rate and improve the economy.
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。Each embodiment in this specification is described in a progressive manner, each embodiment focuses on the difference from other embodiments, and the same and similar parts of each embodiment can be referred to each other.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments is provided to enable any person skilled in the art to make or use the invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Therefore, the present invention will not be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.

Claims (10)

  1. 一种打捆机控制系统,其特征在于,包括:A baler control system, characterized in that it comprises:
    推力传感器,设置于压缩装置的压缩活塞与连杆处,用于实时检测压缩活塞的推力;The thrust sensor is arranged at the compression piston and the connecting rod of the compression device to detect the thrust of the compression piston in real time;
    湿度传感器,设置于所述压缩装置上,用于检测草捆的湿度;A humidity sensor, arranged on the compression device, is used to detect the humidity of the bale;
    压捆油缸电磁阀,设置于所述压缩装置上,用于控制压捆室的出口尺寸;The solenoid valve of the baling cylinder is arranged on the compression device and is used to control the outlet size of the baling chamber;
    控制器,与所述推力传感器、所述湿度传感器和所述压捆油缸电磁阀分别电连接,用于根据所述推力传感器采集的所述压缩活塞实时的推力值,计算草捆的实时密度值,比较所述实时密度值与密度设定值并生成第一电信号,根据所述湿度传感器检测的草捆湿度生成第一修正系数并对所述第一电信号进行修正得到第二电信号,所述第二电信号作用于压捆油缸电磁阀以控制压捆室出口尺寸。The controller is electrically connected to the thrust sensor, the humidity sensor and the solenoid valve of the baling cylinder, and is used to calculate the real-time density value of the bale according to the real-time thrust value of the compression piston collected by the thrust sensor , comparing the real-time density value with the density set value and generating a first electrical signal, generating a first correction coefficient according to the humidity of the bale detected by the humidity sensor, and correcting the first electrical signal to obtain a second electrical signal, The second electrical signal acts on the solenoid valve of the baling oil cylinder to control the outlet size of the baling chamber.
  2. 根据权利要求1所述的打捆机控制系统,其特征在于,还包括:The baler control system according to claim 1, further comprising:
    称重装置,设置于放捆装置与车架连接处,用于检测打结后的草捆的重量;The weighing device is set at the joint between the baling device and the frame, and is used to detect the weight of the knotted bale;
    所述控制器与所述称重装置电连接,用于根据所述称重装置检测的草捆重量计算草捆的实际密度值,比较所述实际密度值和所述密度设定值生成第二修正系数并对所述第二电信号进行修正得到第三电信号,在下捆草捆开始打捆时所述第三电信号作用于所述压捆油缸电磁阀以控制压捆室出口尺寸。The controller is electrically connected with the weighing device, and is used to calculate the actual density value of the bale according to the weight of the bale detected by the weighing device, and compare the actual density value with the density setting value to generate a second The coefficient is corrected and the second electric signal is corrected to obtain a third electric signal, and the third electric signal acts on the solenoid valve of the baling cylinder to control the outlet size of the baling chamber when the next bale starts to bale.
  3. 根据权利要求2所述的打捆机控制系统,其特征在于,所述控制器具体用于对应每个程序周期生成一次所述第一电信号,且所述第一电信号作用于压捆油缸电磁阀以控制压捆室出口尺寸;所述控制器具体还用于每隔预设间隔根据所述湿度传感器检测的草捆湿度生成一次所述第一修正系数并对所述第一电信号进行修正得到所述第二电信号。The baler control system according to claim 2, wherein the controller is specifically configured to generate the first electrical signal once corresponding to each program cycle, and the first electrical signal acts on the baler cylinder The solenoid valve is used to control the outlet size of the baling chamber; the controller is specifically also used to generate the first correction coefficient once at a preset interval according to the humidity of the bale detected by the humidity sensor and to perform a correction on the first electrical signal and correcting to obtain the second electrical signal.
  4. 根据权利要求1-3任一项所述的打捆机控制系统,其特征在于,还包括设置于喂入装置上、用于检测所述预压室的压力值的压力传感器,所述预压室的压力值达到预压设定压力值时,喂入叉将预压草捆送入打捆室。The baler control system according to any one of claims 1-3, further comprising a pressure sensor arranged on the feeding device for detecting the pressure value of the pre-compression chamber, the pre-compression When the pressure value of the chamber reaches the pre-compression set pressure value, the feeding fork will send the pre-compressed bale into the baling chamber.
  5. 根据权利要求1-3任一项所述的打捆机控制系统,其特征在于,还包括转速传感器,设置于捡拾装置上,用于检测所述捡拾装置的转速;所述控制器具体用于判断所述捡拾装置的转速是否在正常范围内,若是,则将捡拾的牧草送入预压室,否则控制报警装置报警。According to the control system of the baler according to any one of claims 1-3, it is characterized in that it also includes a rotation speed sensor, which is arranged on the pick-up device and is used to detect the rotation speed of the pick-up device; the controller is specifically used for It is judged whether the rotating speed of the picking device is within the normal range, if so, the picked pasture is sent into the pre-compression chamber, otherwise the alarm device is controlled to give an alarm.
  6. 根据权利要求1-3任一项所述的打捆机控制系统,其特征在于,还包括与所述控制器电连接的北斗定位数据传输系统,所述北斗定位数据传输系统用于将打捆机的作业数据及位置信息发送至大数据平台。The strapping machine control system according to any one of claims 1-3, further comprising a Beidou positioning data transmission system electrically connected to the controller, and the Beidou positioning data transmission system is used for bundling The operation data and location information of the machine are sent to the big data platform.
  7. 根据权利要求1-3任一项所述的打捆机控制系统,其特征在于,还包括设置于放捆装置尾部用于对草捆计数的接近开关。The baler control system according to any one of claims 1-3, further comprising a proximity switch arranged at the tail of the baling device for counting the bales.
  8. 根据权利要求1-3任一项所述的打捆机控制系统,其特征在于,还包括与所述控制器电连接的显示装置。The baler control system according to any one of claims 1-3, further comprising a display device electrically connected to the controller.
  9. 一种打捆机控制控制方法,其特征在于,包括:A control method for a baler, characterized in that it comprises:
    接收实时检测的压缩装置的压缩活塞的推力值及压缩装置内草捆的湿度值;Receive the thrust value of the compression piston of the compression device and the humidity value of the bale in the compression device detected in real time;
    根据所述压缩活塞实时的推力值,计算草捆的实时密度值;Calculate the real-time density value of the bale according to the real-time thrust value of the compression piston;
    比较所述实时密度值与密度设定值并生成第一电信号,输出所述第一电信号至压捆油缸电磁阀以控制压捆室出口尺寸;Comparing the real-time density value with the density setting value to generate a first electrical signal, outputting the first electrical signal to the solenoid valve of the baling cylinder to control the outlet size of the baling chamber;
    每隔预设间隔根据所述草捆湿度生成第一修正系数并对所述第一电信号进行修正得到第二电信号,输出所述第二电信号至压捆油缸电磁阀以控制压捆室出口尺寸。Generate a first correction coefficient according to the humidity of the bale every preset interval and correct the first electrical signal to obtain a second electrical signal, and output the second electrical signal to the solenoid valve of the baling cylinder to control the baling chamber Export size.
  10. 根据权利要求9所述的打捆机控制控制方法,其特征在于,还包括:The baler control method according to claim 9, further comprising:
    接收检测获得的打结后的草捆重量;The knotted bale weight obtained by receiving the test;
    根据所述草捆重量计算草捆的实际密度值;Calculate the actual density value of the bale according to the weight of the bale;
    比较所述实际密度值和密度设定值生成第二修正系数并对所述第二电信号进行修正得到第三电信号;Comparing the actual density value with the set density value to generate a second correction coefficient and correcting the second electrical signal to obtain a third electrical signal;
    在下捆草捆开始打捆时输出所述第三电信号至所述压捆油缸电磁阀以控制压捆室出口尺寸。When the next bale starts to bale, the third electrical signal is output to the solenoid valve of the baling oil cylinder to control the outlet size of the baling chamber.
PCT/CN2022/116129 2021-12-20 2022-08-31 Baler control system and method WO2023116039A1 (en)

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CN115152437B (en) * 2022-07-12 2023-11-17 河南新电信息科技有限公司 Automatic control system of bundling machine
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