WO2023115706A1 - Valve box inspection system - Google Patents

Valve box inspection system Download PDF

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Publication number
WO2023115706A1
WO2023115706A1 PCT/CN2022/079271 CN2022079271W WO2023115706A1 WO 2023115706 A1 WO2023115706 A1 WO 2023115706A1 CN 2022079271 W CN2022079271 W CN 2022079271W WO 2023115706 A1 WO2023115706 A1 WO 2023115706A1
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WO
WIPO (PCT)
Prior art keywords
valve box
module
detection
detection system
linear
Prior art date
Application number
PCT/CN2022/079271
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French (fr)
Chinese (zh)
Inventor
姜一博
李海龙
左文龙
Original Assignee
烟台杰瑞石油服务集团股份有限公司
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Application filed by 烟台杰瑞石油服务集团股份有限公司 filed Critical 烟台杰瑞石油服务集团股份有限公司
Publication of WO2023115706A1 publication Critical patent/WO2023115706A1/en

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/04Analysing solids
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/22Details, e.g. general constructional or apparatus details
    • G01N29/26Arrangements for orientation or scanning by relative movement of the head and the sensor
    • G01N29/265Arrangements for orientation or scanning by relative movement of the head and the sensor by moving the sensor relative to a stationary material
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N29/00Investigating or analysing materials by the use of ultrasonic, sonic or infrasonic waves; Visualisation of the interior of objects by transmitting ultrasonic or sonic waves through the object
    • G01N29/44Processing the detected response signal, e.g. electronic circuits specially adapted therefor
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

Definitions

  • the application belongs to the technical field of oil and gas equipment, and in particular relates to a valve box detection system.
  • fracturing and acidizing operations are one of the important means to improve oil and gas reservoirs.
  • the operating conditions are becoming more and more severe, requiring high-pressure, large-displacement operations. Therefore, the requirements for fracturing pumps are getting higher and higher.
  • the valve box is a vulnerable part of the hydraulic end of the fracturing pump, which needs to withstand the combined effects of high pressure, corrosion and fatigue loads. If things go on like this, cracks are prone to occur inside the valve box, and liquid leakage occurs, resulting in the valve box being scrapped.
  • the purpose of the embodiment of the present application is to provide a valve box detection system, which can solve the problems of high labor intensity and low detection efficiency caused by manual detection of the valve box.
  • valve box detection system includes: a detection device, a mobile device, a control module, a data analysis and processing module, and a data storage and visualization module;
  • the detection device is arranged on the mobile device
  • the mobile device is signal-connected to the control module
  • the detection device is signal-connected to the data analysis and processing module
  • the data analysis and processing module is respectively signal-connected to the control module and the data storage and visualization module.
  • valve box detection system provided in the embodiment of this application can automatically detect the valve box. Compared with the inspection method of personnel one by one and cylinder by cylinder, the valve box detection system in the embodiment of this application has the advantages of high detection efficiency and high detection accuracy. And there is no need to manually inspect each cylinder by cylinder, thereby reducing the labor intensity of personnel and saving labor costs.
  • FIG. 1 is a schematic diagram of a valve box detection system disclosed in an embodiment of the present application
  • Fig. 2 is a schematic diagram of the signal connection of each component in the valve box detection system disclosed in the embodiment of the present application;
  • Fig. 3 is the control logic diagram of the crack detection in the valve box disclosed in the embodiment of the present application.
  • Fig. 4 is the control logic diagram of the valve box life management disclosed in the embodiment of the present application.
  • Fig. 5 is a sectional view of the valve box disclosed in the embodiment of the present application.
  • FIG. 6 is a schematic structural diagram of a mobile device disclosed in an embodiment of the present application.
  • 100-detection device 110-ultrasonic probe; 120-information identification probe;
  • 200-moving device 210-the first linear module; 211-the first driving member; 212-the first screw; 213-the first moving seat; 220-the second linear module; 221-the second driving member; 222-the second screw mandrel; 223-the second moving seat;
  • valve box inspection system for inspecting a valve box 800 of oil and gas equipment.
  • the valve box 800 of the fracturing components such as the plunger pump, can be tested.
  • the disclosed valve box detection system includes a detection device 100 , a mobile device 200 , a control module 300 , a data analysis and processing module 400 and a data storage and visualization module 500 .
  • the detection device 100 is used to detect the valve box 800 to obtain the information of the valve box, such as identification information of the valve box 800 , crack conditions, and the like.
  • the moving device 200 is used to drive the detection device 100 to move to detect different positions of the valve box 800 .
  • the detection device 100 is disposed on the mobile device 200 .
  • the detection device 100 can be connected to the mobile end of the mobile device 200 so that the detection device 100 can be carried by the mobile end of the mobile device 200 to move, so as to detect different positions of the valve box 800 .
  • the control module 300 is at least used for controlling the mobile device 200 .
  • the mobile device 200 is signal-connected to the control module 300, so that the control module 300 can send control instructions to the mobile device 200 to control the operation of the mobile device 200 according to actual needs, thereby realizing the control of the movement of the mobile terminal in the mobile device 200 .
  • the data analysis and processing module 400 is at least used for analyzing and processing the detection information of the detection device 100 .
  • the detection device 100 is signal-connected to the data analysis and processing module 400, so that the information about the valve box 800 detected by the detection device 100 can be transmitted to the data analysis and processing module 400, and the above-mentioned Information is analyzed and processed.
  • the data analysis and processing module 400 is connected with the control module 300 by signal, so that the analysis and processing results of the relevant information of the valve box 800 can be sent to the control module 300 , so that the control module 300 can send control instructions to the mobile device 200 .
  • the data storage and visualization module 500 is used to store and process the analysis and processing results of the data analysis and processing module 400 .
  • the data storage and visualization module 500 is in signal connection with the data analysis and processing module 400 . In this way, the analysis and processing results of the data analysis and processing module 400 for the relevant information of the valve box 800 can be transmitted to the data storage and visualization module 500 , so that the information is stored and processed through the data storage and visualization module 500 .
  • the valve box 800 is detected by the detection device 100 to obtain the relevant information of the valve box 800; Perform analysis and processing; the data analysis and processing module 400 can send a control signal to the control module 300 according to the analysis and processing results, and send a motion control command to the mobile device 200 through the control module 300, so that the detection device 100 can be driven by the mobile device 200 according to the motion control command move, and then realize the detection of different positions of the valve box 800; at the same time, the data analysis and processing module 400 can also transmit the analysis and processing result information to the data storage and visualization module 500, and the data storage and visualization module 500 performs information processing storage and processing.
  • the detection of the valve box 800 can be realized, and the situation of the valve box 800 can be monitored in real time, so that the fracturing pump can be effectively prevented from operating in the valve box 800 under abnormal conditions, thereby prolonging the service life of the valve box 800 and ensuring extended the life of the fracturing components.
  • valve box detection system in the embodiment of the application has the advantages of high detection efficiency and high detection accuracy, and does not need manual inspection by one cylinder by one, thereby reducing the labor intensity of personnel and saving labor cost.
  • the valve box detection system in the embodiment of the present application can detect the cracks inside the valve box 800. In addition, it can also evaluate and manage the service life of the valve box 800. Therefore, the service life of the valve box 800 can be guaranteed .
  • the detection device 100 may include an ultrasonic probe 110 and an information identification probe 120 .
  • the ultrasonic probe 110 is used to detect the crack inside the valve box 800
  • the information identification probe 120 is used to detect the identification information of the valve box 800 .
  • the ultrasonic probe 110 may include an ultrasonic excitation module for sending and receiving ultrasonic signals, and the ultrasonic excitation module is connected to the data analysis and processing module 400 in a signal manner.
  • the information identification probe 120 may be a camera, a scanning probe, and the like.
  • both the ultrasonic probe 110 and the information identification probe 120 can be connected to the mobile terminal of the mobile device 200, so that the mobile terminal of the mobile device 200 can carry the ultrasonic probe 110 and the information identification probe 120 to move.
  • the mobile end of the mobile device 200 can carry the ultrasonic probe 110 to move to detect cracks at different positions inside the valve box 800, so that the detection area can be enlarged, and the detection area inside the valve box 800 can be realized in all directions, and the detected cracks can be detected.
  • the crack condition inside the valve box 800 is transmitted to the data analysis and processing module 400 for analysis and processing.
  • the mobile terminal of the mobile device 200 carries the information identification probe 120 to move to the area opposite to the identification plate of the valve box 800, scans the identification plate of the valve box 800 through the information identification probe 120, and transmits the scanned identification information to the data analysis
  • the processing module 400 performs analysis processing.
  • the multi-directional movement of the detection device 100 can be realized by the moving device 200 , thereby increasing the reach of the detection device 100 , thereby increasing the detection range.
  • the mobile device 200 can move the detection device 100 in two directions.
  • the mobile device 200 includes a first linear module 210 and a second linear module 220 .
  • the reciprocating movement of the detection device 100 in the first direction can be realized by the first linear module 210
  • the reciprocating movement of the detection device 100 in the second direction can be realized by the second linear module 220 .
  • the moving end of the first linear module 210 can move along the first direction, and the detection device 100 is connected to the moving end of the first linear module 210 .
  • the moving end of the first linear module 210 can carry the detection device 100 to reciprocate along the first direction, so that the inspection device 100 can detect cracks inside the valve box 800 in the first direction.
  • the moving end of the second linear module 220 can move along a second direction, the second direction is perpendicular to the first direction, and the first linear module 210 is connected to the moving end of the second linear module 220 .
  • the moving end of the second linear module 220 can carry the first linear module 210 and the detection device 100 on it to reciprocate along the second direction, so that the valve box 800 can be controlled by the detection device 100 in the second direction.
  • the first linear module 210 and the second linear module 220 can also carry the information identification probe 120 to move, so that the information identification probe 120 moves to be opposite to the identification plate of the valve box 800, thereby identifying the information on the identification plate. identification information.
  • the detection device 100 can detect cracks inside the valve box 800 in the first direction and the second direction, so as to expand the detection range. All-round detection of the inside of the valve box 800 is realized, and identification of the identification information of the valve box 800 is realized.
  • the first linear module 210 includes a first driving member 211 , a first screw 212 and a first moving seat 213 , wherein the first screw 212 and the first driving member 211 Transmission connection, the first moving base 213 is in transmission connection with the first screw mandrel 212 , and the detection device 100 is connected with the first moving base 213 .
  • the first driving member 211 can be a servo motor, and the rotating shaft of the servo motor is connected to the first screw rod 212 to drive the first screw rod 212 to rotate.
  • the first screw rod 212 rotates in both directions, it can drive the first screw rod 212
  • the moving seat 213 moves bidirectionally along the first direction.
  • the first driving member 211 can drive the first moving base 213 through rack and pinion transmission, sprocket chain transmission, pulley belt transmission, etc.
  • the specific transmission mode is not specifically limited in this embodiment of the application.
  • the first linear module 210 can also include a first linear guide rail extending along the first direction, and the first moving seat 213 is slidably connected with the first linear guide rail, so that the first linear guide rail can The first moving seat 213 plays a guiding role.
  • the second linear module 220 includes a second driving member 221 , a second screw rod 222 and a second moving seat 223 , wherein the second screw rod 222 and the second driving member 221 transmit connection, the second moving seat 223 is in transmission connection with the second screw mandrel 222 , and the first linear module 210 is connected with the second moving seat 223 .
  • the second driving member 221 can be a servo motor, and the rotating shaft of the servo motor is connected with the second screw rod 222 to drive the second screw rod 222 to rotate.
  • the second screw rod 222 rotates bidirectionally, it can drive the second screw rod 222
  • the moving base 223 moves bidirectionally along the second direction.
  • the second driving member 221 can drive the second moving base 223 through rack and pinion transmission, sprocket chain transmission, pulley belt transmission, etc.
  • the specific transmission mode is not specifically limited in this embodiment of the application.
  • the second linear module 220 can also include a second linear guide rail extending along the second direction, and the second moving seat 223 is slidably connected with the second linear guide rail, so that the second linear guide rail can move the second moving seat 223 plays a guiding role.
  • the second linear module 220 may further include a support base, and the polished section of the second screw rod 222 is rotatably connected with the support base to support the second screw rod 222 and make the second screw rod 222 rotatable.
  • two support seats may be arranged at intervals in the second direction, and the two support seats respectively support the two end regions of the second screw rod 222 , thereby ensuring the stability of the second screw rod 222 .
  • the moving device 200 may include two second linear modules 220, and the two second linear modules 220 are arranged at intervals along the first direction,
  • the first linear module 210 is connected to the second moving seats 223 of the two second linear modules 220 respectively.
  • the areas close to both ends of the first linear module 210 can be respectively supported by the two second moving seats 223, so that the first linear module 210 will not be tilted during the moving process, thereby ensuring that the first linear module 210 Stability of module 210 movement.
  • the two second linear modules 220 can be driven independently.
  • the two driving parts 221 are controlled separately, so that the operating parameters of the two second driving parts 221 are the same, thereby ensuring that the moving speeds of the two second moving seats 223 are the same, so that the first linear module 210 does not move during the movement process. Tilting will occur.
  • the two second linear modules 220 can also be driven by the same power source.
  • the power source can have two output ends, and the two output ends are respectively connected to the two second screw rods 222 through transmission. Therefore, the same power source can simultaneously drive the two second screw rods 222 to rotate, so as to drive the two second moving seats 223 to move synchronously. This way can also ensure that the first linear module 210 will not be tilted during the moving process, and reduces parts and manufacturing costs.
  • a through hole and a threaded hole can be set on the second moving base 223, wherein the axis of the through hole extends along the first direction, and the threaded hole
  • the axis of the shaft extends along the second direction, so that the opening directions of the through hole and the threaded hole are perpendicular to each other, and the two are misplaced without interfering with each other.
  • the first threaded rod 212 has a polished rod section, and the polished rod section is rotatably passed through the through hole. In this way, the rotational connection between the first screw rod 212 in the first linear module 210 and the second moving seat 223 in the second linear module 220 can be realized.
  • the second threaded rod 222 has a threaded section, the threaded section passes through the threaded hole, and the threaded section is threadedly engaged with the threaded hole. In this way, the screw connection between the second moving base 223 and the second screw rod 222 can be realized, and when the second screw rod 222 rotates, the second moving base 223 can be driven to move along the second direction.
  • the connection between the first screw mandrel 212 and the second screw mandrel 222 can be realized, and the first screw mandrel 212 and the second screw mandrel 222 can be connected together. are perpendicular to each other, so as to realize the connection between the first linear module 210 and the second linear module 220, and there will be no motion interference between the two, so the detection device 100 can be moved in the first direction and the second direction. move.
  • the valve box detection system further includes a first detection element 610 .
  • the first detection element 610 is disposed inside the valve box 800 and connected to the data analysis and processing module 400 in signal connection. In this way, the first detecting element 610 can detect the liquid pressure inside the valve box 800 in real time, and transmit the liquid pressure information to the data analysis and processing module 400 .
  • the detected liquid pressure reaches or exceeds the first preset threshold, it is determined that the valve box 800 is in the use state; when the detected liquid pressure is lower than the first preset threshold, it is determined that the valve box 800 is in the non-use state, That is, end use.
  • the valve box detection system also includes a second detection element 620, the second detection element 620 is arranged corresponding to the rotating shaft, such as, spaced apart, relatively arranged, etc., and the second detection element 620 and the data analysis and processing module 400 signal connect.
  • the rotation speed of the rotating shaft installed on the valve box 800 can be detected in real time through the second detection element 620 , and the rotation speed information can be transmitted to the data analysis and processing module 400 .
  • the valve box 800 When the detected rotational speed reaches or exceeds the second preset threshold, it is determined that the valve box 800 is in use; when the detected rotational speed is less than the second preset threshold, it is determined that the valve box 800 is in a non-use state, that is, End use.
  • the liquid pressure in the valve box 800 and the speed of the rotating shaft installed on the valve box 800 can also be detected at the same time, so as to determine whether the valve box 800 is in use through the liquid pressure and the rotating speed of the rotating shaft, thereby improving the accuracy of judgment .
  • the usage time of the valve box 800 can be calculated accumulatively according to whether the valve box 800 is in use, and then the life of the valve box 800 can be predicted based on the total usage time of the valve box 800 .
  • the identification information on the identification plate of the valve box 800 may include at least one of the valve box number, material, production date, delivery date and production process control information. In addition to this, other information may also be included. Based on this, the information identification probe 120 can be used to identify the identification information in the identification plate, so as to obtain the characteristic parameters of the valve box 800 and provide a data basis for the life management of the valve box 800 .
  • the valve box detection system further includes an alarm element 700 , which is connected to the control module 300 for signals.
  • the detection signal is transmitted to the data analysis and processing module 400, and the data analysis and processing module 400 transmits information to the control module 300, and the control module 300 controls the alarm element 700 Start and send out an alarm message to remind the operator.
  • the alarm element 700 can emit an audible and visual alarm signal.
  • the ultrasonic excitation module of the ultrasonic probe 110 receives the instruction sent by the data analysis processing module 400 (it can also be that the data analysis processing module 400 sends a signal to the control module 300, and the control module 300 sends a control instruction to the ultrasonic probe 110), and generates ultrasonic excitation.
  • Ultrasonic excitation detects cracks inside the valve box 800, receives the returned ultrasonic excitation through the ultrasonic excitation module, and sends the returned ultrasonic excitation to the data analysis and processing module 400, and the data analysis and processing module 400 analyzes and judges the returned ultrasonic excitation.
  • the data analysis processing module 400 sends the analysis processing result to the control module 300, and the control module 300 controls the mobile device 200 to drive the ultrasonic probe 110 to move to Other positions inside the valve box 800 are inspected; if there is no crack, the above actions will be repeated until a crack is found.
  • the data analysis and processing module 400 transmits the crack information to the data storage and visualization module 500, and the crack information is stored by the data storage and visualization module 500; at the same time, the control module 300 controls the alarm element 700 to send an alarm message to remind Even if the operator handles it.
  • valve box life management is as follows:
  • the data analysis and processing module 400 When the liquid pressure in the valve box 800 detected by the first detection element 610 reaches or exceeds the first preset threshold, and/or the rotation speed of the rotating shaft installed on the valve box 800 detected by the second detection element 620 reaches or exceeds the second
  • the data analysis and processing module 400 is triggered, and the data analysis and processing module 400 sends a signal to the control module 300, and the control module 300 controls the mobile device 200 to move with the information identification probe 120, so that the information identification probe 120 can be moved to the valve box.
  • 800 s identification plate, so that the identification information can be identified, so that information such as the valve box number, material, production date, delivery date, production process control information, etc. can be read; and then these identification information are sent to the data analysis and processing module 400,
  • the data is analyzed and processed (eg, information comparison, etc.) via the data analysis and processing module 400 .
  • the data storage and visualization module 500 archives the operation data of the valve box 800 recorded last time, establishes a new record file and starts recording Valve box 800 operating conditions and working hours; when the relevant operation data of the valve box 800 before the data analysis and processing module 400 is stored, the valve box detection system will carry out the cumulative record of the working time based on the last working time; when the rotating shaft speed and valve When the liquid pressure (first preset value) in the tank 800 is lower than the trigger value, the valve box detection system stops recording.
  • Such reciprocation can record and output the life cycle management of the valve box 800, and through a large amount of data analysis and recording, according to the working conditions of the valve box 800 on site, the life of the valve box 800 can be predicted and reminded.
  • valve box detection system In the embodiment of this application, the working principle of the valve box detection system is as follows:
  • the mobile device 200 is controlled by the control module 300 to drive the ultrasonic probe 110 to move inside the valve box 800, and the ultrasonic probe 110 is used to perform ultrasonic detection on the inner surface of the valve box 800, and the data analysis and processing module 400 is used to analyze and process the returned ultrasonic signal, and analyze the valve. Whether there are cracks inside the valve box 800, so as to achieve the function of real-time monitoring of cracks inside the valve box 800.
  • the valve box detection system can also record the operating data of the valve box 800 in real time. The status is summarized and sorted out, and the life management and prediction functions are finally achieved.
  • the valve box detection system in the embodiment of the present application can realize the real-time detection and fault diagnosis of the valve box 800 state at the hydraulic end of the fracturing component, effectively reducing the sudden failure of the equipment due to the cracking of the valve box 800, and at the same time Reduce the maintenance time of the hydraulic end, improve the service life of equipment, reduce production costs, and improve operating efficiency; at the same time, it can complete the management and statistics of the life data of the valve box 800, and through big data analysis, it can predict the valve box according to the operating conditions of the valve box 800 800 service life, so that the staff can be replaced in time before problems occur, effectively reducing the probability of sudden shutdown during the operation process, improving construction and production costs, lowering personnel costs, and improving production efficiency.

Abstract

A valve box inspection system, comprising: an inspection apparatus (100), a movement apparatus (200), a control module (300), a data analysis and processing module (400) and a data storage and visualization module (500), wherein the inspection apparatus (100) is arranged on the movement apparatus (200), the movement apparatus (200) is in signal connection with the control module (300), the inspection apparatus (100) is in signal connection with the data analysis and processing module (400), and the data analysis and processing module (400) is in signal connection with the control module (300) and the data storage and visualization module (500), respectively.

Description

阀箱检测系统Valve box detection system
交叉引用cross reference
本申请要求2021年12月23日提交在中国专利局、申请号为202123297098.6、发明名称为“阀箱检测系统”的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202123297098.6 and the title of the invention "Valve Box Detection System" filed at the China Patent Office on December 23, 2021, the entire content of which is incorporated herein by reference.
技术领域technical field
本申请属于油气装备技术领域,具体涉及一种阀箱检测系统。The application belongs to the technical field of oil and gas equipment, and in particular relates to a valve box detection system.
背景技术Background technique
在石油勘探开发作业中,压裂、酸化施工是改造油气藏的重要手段之一。随着油气田超高压、超深井、水平井的不断开发,作业工况也越来越恶劣,要求高压力、大排量作业,因此,对压裂泵的要求越来越高。其中,阀箱是压裂泵液力端的易损件,需要承受高压、腐蚀和疲劳载荷等综合作用,长此以往,阀箱内部容易产生裂纹,出现液体泄露,导致阀箱报废。In oil exploration and development operations, fracturing and acidizing operations are one of the important means to improve oil and gas reservoirs. With the continuous development of ultra-high pressure, ultra-deep wells, and horizontal wells in oil and gas fields, the operating conditions are becoming more and more severe, requiring high-pressure, large-displacement operations. Therefore, the requirements for fracturing pumps are getting higher and higher. Among them, the valve box is a vulnerable part of the hydraulic end of the fracturing pump, which needs to withstand the combined effects of high pressure, corrosion and fatigue loads. If things go on like this, cracks are prone to occur inside the valve box, and liquid leakage occurs, resulting in the valve box being scrapped.
当前,需要人员逐台逐缸进行检查,增加人员劳动强度,且检测效率较低。At present, personnel are required to inspect cylinder by cylinder, which increases the labor intensity of personnel, and the detection efficiency is low.
发明内容Contents of the invention
本申请实施例的目的是提供一种阀箱检测系统,能够解决人工检测阀箱带来劳动强度大、检测效率低等问题。The purpose of the embodiment of the present application is to provide a valve box detection system, which can solve the problems of high labor intensity and low detection efficiency caused by manual detection of the valve box.
为了解决上述技术问题,本申请是这样实现的:In order to solve the above-mentioned technical problems, the application is implemented as follows:
本申请实施例提供了一种阀箱检测系统,该阀箱检测系统包括:检测装置、移动装置、控制模块、数据分析处理模块和数据存储及可视化模块;An embodiment of the present application provides a valve box detection system, the valve box detection system includes: a detection device, a mobile device, a control module, a data analysis and processing module, and a data storage and visualization module;
所述检测装置设置于所述移动装置;The detection device is arranged on the mobile device;
所述移动装置与所述控制模块信号连接,所述检测装置与所述数据分析处理模块信号连接,所述数据分析处理模块与所述控制模块及所述数据存储及可视化模块分别信号连接。The mobile device is signal-connected to the control module, the detection device is signal-connected to the data analysis and processing module, and the data analysis and processing module is respectively signal-connected to the control module and the data storage and visualization module.
本申请实施例提供的阀箱检测系统,可以对阀箱进行自动检测,相比于人员逐台逐缸检查方式,本申请实施例中的阀箱检测系统具有检测效率高、检测 精度高等优势,且无需人工逐台逐缸检测,从而降低了人员劳动强度,节约了劳动成本。The valve box detection system provided in the embodiment of this application can automatically detect the valve box. Compared with the inspection method of personnel one by one and cylinder by cylinder, the valve box detection system in the embodiment of this application has the advantages of high detection efficiency and high detection accuracy. And there is no need to manually inspect each cylinder by cylinder, thereby reducing the labor intensity of personnel and saving labor costs.
附图说明Description of drawings
图1为本申请实施例公开的阀箱检测系统的示意图;FIG. 1 is a schematic diagram of a valve box detection system disclosed in an embodiment of the present application;
图2为本申请实施例公开的阀箱检测系统中各部件信号连接的示意图;Fig. 2 is a schematic diagram of the signal connection of each component in the valve box detection system disclosed in the embodiment of the present application;
图3为本申请实施例公开的阀箱内裂纹检测的控制逻辑图;Fig. 3 is the control logic diagram of the crack detection in the valve box disclosed in the embodiment of the present application;
图4为本申请实施例公开的阀箱寿命管理的控制逻辑图;Fig. 4 is the control logic diagram of the valve box life management disclosed in the embodiment of the present application;
图5为本申请实施例公开的阀箱的剖视图;Fig. 5 is a sectional view of the valve box disclosed in the embodiment of the present application;
图6为本申请实施例公开的移动装置的结构示意图。FIG. 6 is a schematic structural diagram of a mobile device disclosed in an embodiment of the present application.
附图标记说明:Explanation of reference signs:
100-检测装置;110-超声波探头;120-信息识别探头;100-detection device; 110-ultrasonic probe; 120-information identification probe;
200-移动装置;210-第一直线模组;211-第一驱动件;212-第一丝杆;213-第一移动座;220-第二直线模组;221-第二驱动件;222-第二丝杆;223-第二移动座;200-moving device; 210-the first linear module; 211-the first driving member; 212-the first screw; 213-the first moving seat; 220-the second linear module; 221-the second driving member; 222-the second screw mandrel; 223-the second moving seat;
300-控制模块;300-control module;
400-数据分析处理模块;400-data analysis and processing module;
500-数据存储及可视化模块;500-data storage and visualization module;
610-第一检测元件;620-第二检测元件;610-the first detection element; 620-the second detection element;
700-报警元件;700-alarm element;
800-阀箱。800 - valve box.
具体实施方式Detailed ways
下面将结合本申请实施例中的附图,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present application with reference to the drawings in the embodiments of the present application. Obviously, the described embodiments are part of the embodiments of the present application, not all of them. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of this application.
本申请的说明书和权利要求书中的术语“第一”、“第二”等是用于区别类似 的对象,而不用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便本申请的实施例能够以除了在这里图示或描述的那些以外的顺序实施,且“第一”、“第二”等所区分的对象通常为一类,并不限定对象的个数,例如第一对象可以是一个,也可以是多个。此外,说明书以及权利要求中“和/或”表示所连接对象的至少其中之一,字符“/”,一般表示前后关联对象是一种“或”的关系。The terms "first", "second" and the like in the description and claims of the present application are used to distinguish similar objects, and are not used to describe a specific order or sequence. It should be understood that the terms so used are interchangeable under appropriate circumstances such that the embodiments of the application can be practiced in sequences other than those illustrated or described herein, and that references to "first," "second," etc. distinguish Objects are generally of one type, and the number of objects is not limited. For example, there may be one or more first objects. In addition, "and/or" in the specification and claims means at least one of the connected objects, and the character "/" generally means that the related objects are an "or" relationship.
下面结合附图,通过具体的实施例及其应用场景对本申请实施例进行详细地说明。The following describes the embodiments of the present application in detail through specific embodiments and application scenarios in conjunction with the accompanying drawings.
参考图1至图6,本申请实施例公开了一种阀箱检测系统,用于对油气设备的阀箱800进行检测。可选地,可以对压裂部件的阀箱800进行检测,如柱塞泵等。Referring to FIGS. 1 to 6 , the embodiment of the present application discloses a valve box inspection system for inspecting a valve box 800 of oil and gas equipment. Optionally, the valve box 800 of the fracturing components, such as the plunger pump, can be tested.
如图1所示,所公开的阀箱检测系统包括检测装置100、移动装置200、控制模块300、数据分析处理模块400和数据存储及可视化模块500。As shown in FIG. 1 , the disclosed valve box detection system includes a detection device 100 , a mobile device 200 , a control module 300 , a data analysis and processing module 400 and a data storage and visualization module 500 .
其中,检测装置100用于对阀箱800进行检测,以获知阀箱信息,如,阀箱800的标识信息、裂纹情况等。Wherein, the detection device 100 is used to detect the valve box 800 to obtain the information of the valve box, such as identification information of the valve box 800 , crack conditions, and the like.
移动装置200用于带动检测装置100移动,以针对阀箱800的不同位置进行检测。一些实施例中,检测装置100设置于移动装置200。可选地,检测装置100可以与移动装置200的移动端连接,以通过移动装置200的移动端携带检测装置100移动,从而实现对阀箱800的不同位置进行检测。The moving device 200 is used to drive the detection device 100 to move to detect different positions of the valve box 800 . In some embodiments, the detection device 100 is disposed on the mobile device 200 . Optionally, the detection device 100 can be connected to the mobile end of the mobile device 200 so that the detection device 100 can be carried by the mobile end of the mobile device 200 to move, so as to detect different positions of the valve box 800 .
控制模块300至少用于对移动装置200起到控制作用。一些实施例中,移动装置200与控制模块300信号连接,如此,控制模块300可以向移动装置200发送控制指令,以根据实际需求控制移动装置200工作,从而实现对移动装置200中移动端的运动进行控制。The control module 300 is at least used for controlling the mobile device 200 . In some embodiments, the mobile device 200 is signal-connected to the control module 300, so that the control module 300 can send control instructions to the mobile device 200 to control the operation of the mobile device 200 according to actual needs, thereby realizing the control of the movement of the mobile terminal in the mobile device 200 .
数据分析处理模块400至少用于对检测装置100的检测信息进行分析处理。一些实施例中,检测装置100与数据分析处理模块400信号连接,如此,检测装置100所检测到的有关阀箱800的信息可以传输至数据分析处理模块 400,并经由数据分析处理模块400对上述信息进行分析处理。The data analysis and processing module 400 is at least used for analyzing and processing the detection information of the detection device 100 . In some embodiments, the detection device 100 is signal-connected to the data analysis and processing module 400, so that the information about the valve box 800 detected by the detection device 100 can be transmitted to the data analysis and processing module 400, and the above-mentioned Information is analyzed and processed.
数据分析处理模块400与控制模块300信号连接,从而可以将对于阀箱800有关信息的分析处理结果发送至控制模块300,以使控制模块300向移动装置200发送控制指令。The data analysis and processing module 400 is connected with the control module 300 by signal, so that the analysis and processing results of the relevant information of the valve box 800 can be sent to the control module 300 , so that the control module 300 can send control instructions to the mobile device 200 .
数据存储及可视化模块500用于对数据分析处理模块400的分析处理结果进行存储和处理。一些实施例中,数据存储及可视化模块500与数据分析处理模块400信号连接。如此,数据分析处理模块400针对阀箱800有关信息的分析处理结果,可以传输至数据存储及可视化模块500,从而通过数据存储及可视化模块500进行信息存储和处理。The data storage and visualization module 500 is used to store and process the analysis and processing results of the data analysis and processing module 400 . In some embodiments, the data storage and visualization module 500 is in signal connection with the data analysis and processing module 400 . In this way, the analysis and processing results of the data analysis and processing module 400 for the relevant information of the valve box 800 can be transmitted to the data storage and visualization module 500 , so that the information is stored and processed through the data storage and visualization module 500 .
本申请实施例中的阀箱检测系统的工作原理及过程为:The working principle and process of the valve box detection system in the embodiment of the present application are as follows:
通过检测装置100对阀箱800进行检测,以得到阀箱800的有关信息;检测装置100将所检测到的阀箱800的有关信息传输至数据分析处理模块400,并通过数据分析处理模块400信息进行分析处理;数据分析处理模块400可以根据分析处理结果,向控制模块300发出控制信号,并通过控制模块300向移动装置200发送运动控制指令,从而通过移动装置200带动检测装置100根据运动控制指令进行移动,进而实现对阀箱800不同位置的检测;与此同时,数据分析处理模块400还可以将分析处理结果信息传输至数据存储及可视化模块500,并由数据存储及可视化模块500对信息进行存储以及处理。因此,可以实现对阀箱800的检测,并实时监控阀箱800的情况,从而可以有效避免压裂泵在阀箱800在非正常情况下进行作业,进而延长了阀箱800的使用寿命,保证了压裂部件的寿命。The valve box 800 is detected by the detection device 100 to obtain the relevant information of the valve box 800; Perform analysis and processing; the data analysis and processing module 400 can send a control signal to the control module 300 according to the analysis and processing results, and send a motion control command to the mobile device 200 through the control module 300, so that the detection device 100 can be driven by the mobile device 200 according to the motion control command move, and then realize the detection of different positions of the valve box 800; at the same time, the data analysis and processing module 400 can also transmit the analysis and processing result information to the data storage and visualization module 500, and the data storage and visualization module 500 performs information processing storage and processing. Therefore, the detection of the valve box 800 can be realized, and the situation of the valve box 800 can be monitored in real time, so that the fracturing pump can be effectively prevented from operating in the valve box 800 under abnormal conditions, thereby prolonging the service life of the valve box 800 and ensuring extended the life of the fracturing components.
相比于人员逐台逐缸检查方式,本申请实施例中的阀箱检测系统具有检测效率高、检测精度高等优势,且无需人工逐台逐缸检测,从而降低了人员劳动强度,节约了劳动成本。Compared with the inspection method of personnel one by one, the valve box detection system in the embodiment of the application has the advantages of high detection efficiency and high detection accuracy, and does not need manual inspection by one cylinder by one, thereby reducing the labor intensity of personnel and saving labor cost.
本申请实施例中的阀箱检测系统可以对阀箱800内部的裂纹情况进行检测,除此以外,还可以对阀箱800的使用寿命进行评估、管理,因此,可以保 证阀箱800的使用寿命。The valve box detection system in the embodiment of the present application can detect the cracks inside the valve box 800. In addition, it can also evaluate and manage the service life of the valve box 800. Therefore, the service life of the valve box 800 can be guaranteed .
如图2和图6所示,检测装置100可以包括超声波探头110和信息识别探头120。其中,超声波探头110用于对阀箱800内部的裂纹情况进行检测,信息识别探头120用于对阀箱800的标识信息进行检测。As shown in FIG. 2 and FIG. 6 , the detection device 100 may include an ultrasonic probe 110 and an information identification probe 120 . Wherein, the ultrasonic probe 110 is used to detect the crack inside the valve box 800 , and the information identification probe 120 is used to detect the identification information of the valve box 800 .
可选地,超声波探头110可以包括用于发出和接收超声波信号的超声波激励模块,超声波激励模块与数据分析处理模块400信号连接。Optionally, the ultrasonic probe 110 may include an ultrasonic excitation module for sending and receiving ultrasonic signals, and the ultrasonic excitation module is connected to the data analysis and processing module 400 in a signal manner.
另外,信息识别探头120可以是摄像头、扫描探头等。In addition, the information identification probe 120 may be a camera, a scanning probe, and the like.
为了对阀箱800不同位置的检测,可以将超声波探头110和信息识别探头120均与移动装置200的移动端连接,从而可以通过移动装置200的移动端携带超声波探头110和信息识别探头120移动。In order to detect different positions of the valve box 800, both the ultrasonic probe 110 and the information identification probe 120 can be connected to the mobile terminal of the mobile device 200, so that the mobile terminal of the mobile device 200 can carry the ultrasonic probe 110 and the information identification probe 120 to move.
基于此,移动装置200的移动端可以携带超声波探头110移动而对阀箱800内部的不同位置进行裂纹检测,从而可以扩大检测面积,实现对阀箱800内部的全方位检测,并将检测到的阀箱800内部的裂纹情况传输至数据分析处理模块400进行分析处理。Based on this, the mobile end of the mobile device 200 can carry the ultrasonic probe 110 to move to detect cracks at different positions inside the valve box 800, so that the detection area can be enlarged, and the detection area inside the valve box 800 can be realized in all directions, and the detected cracks can be detected. The crack condition inside the valve box 800 is transmitted to the data analysis and processing module 400 for analysis and processing.
通过移动装置200的移动端携带信息识别探头120移动至与阀箱800的标识牌相对的区域,通过信息识别探头120对阀箱800的标识牌进行扫描,并将扫描的标识信息传输至数据分析处理模块400进行分析处理。The mobile terminal of the mobile device 200 carries the information identification probe 120 to move to the area opposite to the identification plate of the valve box 800, scans the identification plate of the valve box 800 through the information identification probe 120, and transmits the scanned identification information to the data analysis The processing module 400 performs analysis processing.
通过移动装置200可以实现检测装置100的多方位运动,从而提高检测装置100所触及的范围,进而提高检测范围。基于此,如图6所示,一些实施例中,移动装置200可以在其中两个方向实现检测装置100的移动。其中,移动装置200包括第一直线模组210和第二直线模组220。通过第一直线模组210可以实现检测装置100在第一方向上往复移动,通过第二直线模组220可以实现检测装置100在第二方向上往复移动。The multi-directional movement of the detection device 100 can be realized by the moving device 200 , thereby increasing the reach of the detection device 100 , thereby increasing the detection range. Based on this, as shown in FIG. 6 , in some embodiments, the mobile device 200 can move the detection device 100 in two directions. Wherein, the mobile device 200 includes a first linear module 210 and a second linear module 220 . The reciprocating movement of the detection device 100 in the first direction can be realized by the first linear module 210 , and the reciprocating movement of the detection device 100 in the second direction can be realized by the second linear module 220 .
具体为,第一直线模组210的移动端可以沿第一方向移动,而检测装置100与第一直线模组210的移动端连接。如此通过第一直线模组210的移动端可以携带检测装置100沿第一方向往复移动,从而实现通过检测装置100在第一方 向上对阀箱800的内部进行裂纹检测。Specifically, the moving end of the first linear module 210 can move along the first direction, and the detection device 100 is connected to the moving end of the first linear module 210 . In this way, the moving end of the first linear module 210 can carry the detection device 100 to reciprocate along the first direction, so that the inspection device 100 can detect cracks inside the valve box 800 in the first direction.
第二直线模组220的移动端可以沿第二方向移动,第二方向与第一方向垂直,且第一直线模组210与第二直线模组220的移动端连接。如此,通过第二直线模组220的移动端可以携带第一直线模组210及其上的检测装置100沿第二方向往复移动,从而通过检测装置100在第二方向上对阀箱800的内部进行裂纹检测。The moving end of the second linear module 220 can move along a second direction, the second direction is perpendicular to the first direction, and the first linear module 210 is connected to the moving end of the second linear module 220 . In this way, the moving end of the second linear module 220 can carry the first linear module 210 and the detection device 100 on it to reciprocate along the second direction, so that the valve box 800 can be controlled by the detection device 100 in the second direction. In-house crack detection.
与此同时,通过第一直线模组210和第二直线模组220还可以携带信息识别探头120移动,以使信息识别探头120移动至与阀箱800的标识牌相对,从而识别标识牌上的标识信息。At the same time, the first linear module 210 and the second linear module 220 can also carry the information identification probe 120 to move, so that the information identification probe 120 moves to be opposite to the identification plate of the valve box 800, thereby identifying the information on the identification plate. identification information.
基于上述设置,通过第一直线模组210和第二直线模组220的配合,可以实现检测装置100在第一方向和第二方向上对阀箱800内部的裂纹检测,以扩大检测范围,实现对阀箱800内部的全方位检测,且实现对阀箱800的标识信息的识别。Based on the above settings, through the cooperation of the first linear module 210 and the second linear module 220, the detection device 100 can detect cracks inside the valve box 800 in the first direction and the second direction, so as to expand the detection range. All-round detection of the inside of the valve box 800 is realized, and identification of the identification information of the valve box 800 is realized.
如图6所示,一些实施例中,第一直线模组210包括第一驱动件211、第一丝杆212和第一移动座213,其中,第一丝杆212与第一驱动件211传动连接,第一移动座213与第一丝杆212传动连接,检测装置100与第一移动座213连接。As shown in FIG. 6 , in some embodiments, the first linear module 210 includes a first driving member 211 , a first screw 212 and a first moving seat 213 , wherein the first screw 212 and the first driving member 211 Transmission connection, the first moving base 213 is in transmission connection with the first screw mandrel 212 , and the detection device 100 is connected with the first moving base 213 .
可选地,第一驱动件211可以是伺服电机,伺服电机的转轴与第一丝杆212传动连接,以驱动第一丝杆212旋转,在第一丝杆212双向旋转时,可以带动第一移动座213沿第一方向双向移动。Optionally, the first driving member 211 can be a servo motor, and the rotating shaft of the servo motor is connected to the first screw rod 212 to drive the first screw rod 212 to rotate. When the first screw rod 212 rotates in both directions, it can drive the first screw rod 212 The moving seat 213 moves bidirectionally along the first direction.
在其他实施例中,第一驱动件211驱动第一移动座213才可以采用齿轮齿条传动、链轮链条传动、带轮皮带传动等,具体传动方式本申请实施例中不作具体限制。In other embodiments, the first driving member 211 can drive the first moving base 213 through rack and pinion transmission, sprocket chain transmission, pulley belt transmission, etc. The specific transmission mode is not specifically limited in this embodiment of the application.
除此以外,第一直线模组210还可以包括沿第一方向延伸的第一直线导轨,第一移动座213与第一直线导轨滑动连接,如此,通过第一直线导轨可以对第一移动座213起到导向作用。In addition, the first linear module 210 can also include a first linear guide rail extending along the first direction, and the first moving seat 213 is slidably connected with the first linear guide rail, so that the first linear guide rail can The first moving seat 213 plays a guiding role.
如图6所示,一些实施例中,第二直线模组220包括第二驱动件221、第二丝杆222和第二移动座223,其中,第二丝杆222与第二驱动件221传动连接,第二移动座223与第二丝杆222传动连接,第一直线模组210与第二移动座223连接。As shown in FIG. 6 , in some embodiments, the second linear module 220 includes a second driving member 221 , a second screw rod 222 and a second moving seat 223 , wherein the second screw rod 222 and the second driving member 221 transmit connection, the second moving seat 223 is in transmission connection with the second screw mandrel 222 , and the first linear module 210 is connected with the second moving seat 223 .
可选地,第二驱动件221可以是伺服电机,伺服电机的转轴与第二丝杆222传动连接,以驱动第二丝杆222旋转,在第二丝杆222双向旋转时,可以带动第二移动座223沿第二方向双向移动。Optionally, the second driving member 221 can be a servo motor, and the rotating shaft of the servo motor is connected with the second screw rod 222 to drive the second screw rod 222 to rotate. When the second screw rod 222 rotates bidirectionally, it can drive the second screw rod 222 The moving base 223 moves bidirectionally along the second direction.
在其他实施例中,第二驱动件221驱动第二移动座223才可以采用齿轮齿条传动、链轮链条传动、带轮皮带传动等,具体传动方式本申请实施例中不作具体限制。In other embodiments, the second driving member 221 can drive the second moving base 223 through rack and pinion transmission, sprocket chain transmission, pulley belt transmission, etc. The specific transmission mode is not specifically limited in this embodiment of the application.
除此以外,第二直线模组220还可以包括沿第二方向延伸的第二直线导轨,第二移动座223与第二直线导轨滑动连接,如此,通过第二直线导轨可以对第二移动座223起到导向作用。In addition, the second linear module 220 can also include a second linear guide rail extending along the second direction, and the second moving seat 223 is slidably connected with the second linear guide rail, so that the second linear guide rail can move the second moving seat 223 plays a guiding role.
另外,第二直线模组220还可以包括支撑座,第二丝杆222的光杆段与支撑座转动连接,以实现对第二丝杆222的支撑,并使第二丝杆222可旋转。可选地,可以在第二方向上间隔设置两个支撑座,通过两个支撑座分别支撑第二丝杆222的两端区域,从而保证了第二丝杆222的稳定性。In addition, the second linear module 220 may further include a support base, and the polished section of the second screw rod 222 is rotatably connected with the support base to support the second screw rod 222 and make the second screw rod 222 rotatable. Optionally, two support seats may be arranged at intervals in the second direction, and the two support seats respectively support the two end regions of the second screw rod 222 , thereby ensuring the stability of the second screw rod 222 .
为保证第一直线模组210沿第二方向移动过程中的稳定性,移动装置200可以包括两个第二直线模组220,且两个第二直线模组220沿第一方向间隔设置,第一直线模组210与两个第二直线模组220各自的第二移动座223分别连接。如此,可以通过两个第二移动座223分别支撑第一直线模组210的靠近两端的区域,从而使第一直线模组210移动过程中不会发生倾斜,进而保证了第一直线模组210移动的稳定性。In order to ensure the stability of the first linear module 210 in the process of moving along the second direction, the moving device 200 may include two second linear modules 220, and the two second linear modules 220 are arranged at intervals along the first direction, The first linear module 210 is connected to the second moving seats 223 of the two second linear modules 220 respectively. In this way, the areas close to both ends of the first linear module 210 can be respectively supported by the two second moving seats 223, so that the first linear module 210 will not be tilted during the moving process, thereby ensuring that the first linear module 210 Stability of module 210 movement.
此处需要说明的是,由于设置两个第二直线模组220,此时,两个第二直线模组220可以独立驱动,此时,需要对两个第二直线模组220各自中的第二驱动件221分别进行控制,以使两个第二驱动件221的工作参数相同,从而保 证两个第二移动座223的移动速度相同,进而使第一直线模组210在移动过程中不会发生倾斜。It should be noted here that since two second linear modules 220 are provided, at this time, the two second linear modules 220 can be driven independently. The two driving parts 221 are controlled separately, so that the operating parameters of the two second driving parts 221 are the same, thereby ensuring that the moving speeds of the two second moving seats 223 are the same, so that the first linear module 210 does not move during the movement process. Tilting will occur.
当然,还可以是两个第二直线模组220采用同一个动力源进行驱动,此时,动力源可以具有两个输出端,通过两个输出端分别与两个第二丝杆222传动连接,从而可以通过同一个动力源同时驱动两个第二丝杆222旋转,以带动两个第二移动座223同步移动。此种方式同样可以保证第一直线模组210在移动过程中不会发生倾斜,并且减少了零部件,降低了制造成本。Of course, the two second linear modules 220 can also be driven by the same power source. At this time, the power source can have two output ends, and the two output ends are respectively connected to the two second screw rods 222 through transmission. Therefore, the same power source can simultaneously drive the two second screw rods 222 to rotate, so as to drive the two second moving seats 223 to move synchronously. This way can also ensure that the first linear module 210 will not be tilted during the moving process, and reduces parts and manufacturing costs.
为了实现第一直线模组210与第二直线模组220之间的连接,可以在第二移动座223上设置通孔和螺纹孔,其中,通孔的轴线沿第一方向延伸,螺纹孔的轴线沿第二方向延伸,使得通孔和螺纹孔的开设方向相互垂直,且两者错位设置,互不干涉。In order to realize the connection between the first linear module 210 and the second linear module 220, a through hole and a threaded hole can be set on the second moving base 223, wherein the axis of the through hole extends along the first direction, and the threaded hole The axis of the shaft extends along the second direction, so that the opening directions of the through hole and the threaded hole are perpendicular to each other, and the two are misplaced without interfering with each other.
相应地,第一丝杆212具有光杆段,该光杆段可旋转地穿设于通孔中。如此,可以实现第一直线模组210中的第一丝杆212与第二直线模组220中的第二移动座223之间的转动连接。Correspondingly, the first threaded rod 212 has a polished rod section, and the polished rod section is rotatably passed through the through hole. In this way, the rotational connection between the first screw rod 212 in the first linear module 210 and the second moving seat 223 in the second linear module 220 can be realized.
第二丝杆222具有螺纹段,该螺纹段穿设于螺纹孔中,且螺纹段与螺纹孔螺纹配合。如此,可以实现第二移动座223与第二丝杆222之间的螺纹连接,在第二丝杆222旋转时,可以带动第二移动座223沿第二方向移动。The second threaded rod 222 has a threaded section, the threaded section passes through the threaded hole, and the threaded section is threadedly engaged with the threaded hole. In this way, the screw connection between the second moving base 223 and the second screw rod 222 can be realized, and when the second screw rod 222 rotates, the second moving base 223 can be driven to move along the second direction.
基于上述设置,通过在第二移动座223上设置通孔和螺纹孔,可以实现第一丝杆212与第二丝杆222之间的连接,并使第一丝杆212与第二丝杆222相互垂直,从而实现了第一直线模组210与第二直线模组220的连接,且两者之间不会产生运动干涉,因此,可以实现检测装置100在第一方向和第二方向的移动。Based on the above settings, by setting through holes and threaded holes on the second moving seat 223, the connection between the first screw mandrel 212 and the second screw mandrel 222 can be realized, and the first screw mandrel 212 and the second screw mandrel 222 can be connected together. are perpendicular to each other, so as to realize the connection between the first linear module 210 and the second linear module 220, and there will be no motion interference between the two, so the detection device 100 can be moved in the first direction and the second direction. move.
为了判断阀箱800是否处于使用状态,还可以对阀箱800内的液体压力进行检测。如图2所示,阀箱检测系统还包括第一检测元件610,第一检测元件610设置于阀箱800内部,并与数据分析处理模块400信号连接。如此,通过第一检测元件610可以实时检测阀箱800内部的液体压力,并将液体压力信息 传输至数据分析处理模块400。当所检测到的液体压力达到或超过第一预设阈值时,判定为阀箱800处于使用状态;当所检测到的液体压力低于第一预设阈值时,判定为阀箱800处于非使用状态,也即,结束使用。In order to judge whether the valve box 800 is in use, the pressure of the liquid in the valve box 800 can also be detected. As shown in FIG. 2 , the valve box detection system further includes a first detection element 610 . The first detection element 610 is disposed inside the valve box 800 and connected to the data analysis and processing module 400 in signal connection. In this way, the first detecting element 610 can detect the liquid pressure inside the valve box 800 in real time, and transmit the liquid pressure information to the data analysis and processing module 400 . When the detected liquid pressure reaches or exceeds the first preset threshold, it is determined that the valve box 800 is in the use state; when the detected liquid pressure is lower than the first preset threshold, it is determined that the valve box 800 is in the non-use state, That is, end use.
为了判断阀箱800是否处于使用状态,除检测阀箱800内液体压力之外,还可以通过检测安装于阀箱800的转轴的转速进行判断。如图2所示,阀箱检测系统还包括第二检测元件620,第二检测元件620与转轴对应设置,如,间隔设置、相对设置等,且第二检测元件620与数据分析处理模块400信号连接。如此,通过第二检测元件620可以实时检测安装于阀箱800的转轴的转速,并将转速信息传输至数据分析处理模块400。当所检测到的转速达到或超过第二预设阈值时,判定为阀箱800处于使用装置;当所检测到的转速小于第二预设阈值时,判定为阀箱800处于非使用状态,也即,结束使用。In order to judge whether the valve box 800 is in use, in addition to detecting the liquid pressure in the valve box 800 , it can also be judged by detecting the rotation speed of the rotating shaft installed on the valve box 800 . As shown in Figure 2, the valve box detection system also includes a second detection element 620, the second detection element 620 is arranged corresponding to the rotating shaft, such as, spaced apart, relatively arranged, etc., and the second detection element 620 and the data analysis and processing module 400 signal connect. In this way, the rotation speed of the rotating shaft installed on the valve box 800 can be detected in real time through the second detection element 620 , and the rotation speed information can be transmitted to the data analysis and processing module 400 . When the detected rotational speed reaches or exceeds the second preset threshold, it is determined that the valve box 800 is in use; when the detected rotational speed is less than the second preset threshold, it is determined that the valve box 800 is in a non-use state, that is, End use.
为了确保判断准确,还可以同时检测阀箱800内的液体压力和安装于阀箱800的转轴的转速,从而通过液体压力和转轴转速共同判定阀箱800是否处于使用状态,进而可以提高判断准确度。In order to ensure accurate judgment, the liquid pressure in the valve box 800 and the speed of the rotating shaft installed on the valve box 800 can also be detected at the same time, so as to determine whether the valve box 800 is in use through the liquid pressure and the rotating speed of the rotating shaft, thereby improving the accuracy of judgment .
基于上述设置,可以根据阀箱800是否处于使用状态,累计计算出阀箱800的使用时间,进而可以根据阀箱800使用总时间对阀箱800的寿命进行预测。Based on the above settings, the usage time of the valve box 800 can be calculated accumulatively according to whether the valve box 800 is in use, and then the life of the valve box 800 can be predicted based on the total usage time of the valve box 800 .
一些实施例中,阀箱800的标识牌上的标识信息可以包括阀箱编号、材质、生产日期、出厂日期和生产过程管控信息中的至少一者。除此以外,还可以包括其他信息。基于此,可以采用信息识别探头120识别标识牌中的标识信息,从而获知阀箱800的特征参数,以为阀箱800的寿命管理提供数据基础。In some embodiments, the identification information on the identification plate of the valve box 800 may include at least one of the valve box number, material, production date, delivery date and production process control information. In addition to this, other information may also be included. Based on this, the information identification probe 120 can be used to identify the identification information in the identification plate, so as to obtain the characteristic parameters of the valve box 800 and provide a data basis for the life management of the valve box 800 .
为防止阀箱800出现裂纹后继续使用,以及超过使用寿命,阀箱检测系统还包括报警元件700,该报警元件700与控制模块300信号连接。如此,在超声波探头110检测到阀箱800内部出现裂纹的情况,将检测信号传输至数据分析处理模块400,由数据分析处理模块400向控制模块300传输信息,并由控制模块300控制报警元件700启动,发出报警信息,以对操作人员进行提醒。In order to prevent the valve box 800 from continuing to be used after cracks and exceeding the service life, the valve box detection system further includes an alarm element 700 , which is connected to the control module 300 for signals. In this way, when the ultrasonic probe 110 detects a crack inside the valve box 800, the detection signal is transmitted to the data analysis and processing module 400, and the data analysis and processing module 400 transmits information to the control module 300, and the control module 300 controls the alarm element 700 Start and send out an alarm message to remind the operator.
可选地,报警元件700可以发出声光报警信号。Optionally, the alarm element 700 can emit an audible and visual alarm signal.
本申请实施例中,如图3所示,阀箱800内部裂纹检测的具体过程为:In the embodiment of the present application, as shown in FIG. 3 , the specific process of crack detection inside the valve box 800 is as follows:
通过超声波探头110的超声波激励模块接收数据分析处理模块400发出的指令(也可以是数据分析处理模块400向控制模块300发送信号,控制模块300向超声波探头110发出控制指令),产生超声波激励,通过超声波激励对阀箱800内部进行裂纹检测,通过超声波激励模块接收返回的超声波激励,并将返回的超声波激励发送至数据分析处理模块400,数据分析处理模块400对返回的超声波激励进行分析判断,通过分析判断确定阀箱800内在所检测的位置是否存在裂纹;如果不存在裂纹,数据分析处理模块400将分析处理结果发送至控制模块300,控制模块300控制移动装置200带动超声波探头110移动,以对阀箱800内部其他位置进行检测;如不存在裂纹,将重复上述动作,直至发现裂纹。此时,数据分析处理模块400将裂纹信息传输至数据存储及可视化模块500,通过数据存储及可视化模块500对裂纹信息进行存储;与此同时,控制模块300控制报警元件700发出警报信息,以提醒操作人员即使处理。The ultrasonic excitation module of the ultrasonic probe 110 receives the instruction sent by the data analysis processing module 400 (it can also be that the data analysis processing module 400 sends a signal to the control module 300, and the control module 300 sends a control instruction to the ultrasonic probe 110), and generates ultrasonic excitation. Ultrasonic excitation detects cracks inside the valve box 800, receives the returned ultrasonic excitation through the ultrasonic excitation module, and sends the returned ultrasonic excitation to the data analysis and processing module 400, and the data analysis and processing module 400 analyzes and judges the returned ultrasonic excitation. Analysis and judgment determine whether there is a crack at the detected position in the valve box 800; if there is no crack, the data analysis processing module 400 sends the analysis processing result to the control module 300, and the control module 300 controls the mobile device 200 to drive the ultrasonic probe 110 to move to Other positions inside the valve box 800 are inspected; if there is no crack, the above actions will be repeated until a crack is found. At this time, the data analysis and processing module 400 transmits the crack information to the data storage and visualization module 500, and the crack information is stored by the data storage and visualization module 500; at the same time, the control module 300 controls the alarm element 700 to send an alarm message to remind Even if the operator handles it.
本申请实施例中,阀箱寿命管理的具体过程为:In the embodiment of this application, the specific process of valve box life management is as follows:
当第一检测元件610检测到的阀箱800内的液体压力达到或超过第一预设阈值,和/或第二检测元件620检测到的安装于阀箱800的转轴的转速达到或超过第二预设阈值时,触发数据分析处理模块400,数据分析处理模块400向控制模块300发送信号,控制模块300控制移动装置200携带信息识别探头120移动,从而可以使信息识别探头120移动至与阀箱800的标识牌相对的区域,从而可以识别标识信息,从而可以读取阀箱编号、材质、生产日期、出厂日期、生产过程管控信息等信息;而后将这些标识信息发送至数据分析处理模块400,经由数据分析处理模块400对数据进行分析处理(如,信息对比等)。When the liquid pressure in the valve box 800 detected by the first detection element 610 reaches or exceeds the first preset threshold, and/or the rotation speed of the rotating shaft installed on the valve box 800 detected by the second detection element 620 reaches or exceeds the second When the threshold is preset, the data analysis and processing module 400 is triggered, and the data analysis and processing module 400 sends a signal to the control module 300, and the control module 300 controls the mobile device 200 to move with the information identification probe 120, so that the information identification probe 120 can be moved to the valve box. 800’s identification plate, so that the identification information can be identified, so that information such as the valve box number, material, production date, delivery date, production process control information, etc. can be read; and then these identification information are sent to the data analysis and processing module 400, The data is analyzed and processed (eg, information comparison, etc.) via the data analysis and processing module 400 .
当数据分析处理模块400中没有阀箱800的相应作业记录时,判定为新阀箱800,而后数据存储及可视化模块500将上次记录的阀箱800作业数据归档,建立新纪录档案并开始记录阀箱800作业工况及作业时长;当数据分析处理模块400中存有该阀箱800之前的相关作业数据,阀箱检测系统基于上一次作业 时间进行作业时间累积记录;当转轴的转速及阀箱800内液体压力(第一预设值)低于触发值,阀箱检测系统停止记录。如此往复可以记录及输出阀箱800全生命周期寿命管理,并通过大量数据分析与记录,根据现场阀箱800作业工况,对阀箱800寿命进行预测与提醒。When there is no corresponding operation record of the valve box 800 in the data analysis processing module 400, it is judged as a new valve box 800, and then the data storage and visualization module 500 archives the operation data of the valve box 800 recorded last time, establishes a new record file and starts recording Valve box 800 operating conditions and working hours; when the relevant operation data of the valve box 800 before the data analysis and processing module 400 is stored, the valve box detection system will carry out the cumulative record of the working time based on the last working time; when the rotating shaft speed and valve When the liquid pressure (first preset value) in the tank 800 is lower than the trigger value, the valve box detection system stops recording. Such reciprocation can record and output the life cycle management of the valve box 800, and through a large amount of data analysis and recording, according to the working conditions of the valve box 800 on site, the life of the valve box 800 can be predicted and reminded.
本申请实施例中,阀箱检测系统的工作原理为:In the embodiment of this application, the working principle of the valve box detection system is as follows:
通过控制模块300控制移动装置200带动超声波探头110在阀箱800内部运动,通过超声波探头110对阀箱800内部表面进行超声波检测,通过数据分析处理模块400对返回的超声波信号进行分析处理,分析阀箱800内部是否有裂纹,从而达到阀箱800内部裂纹实时监测的功能,同时,阀箱检测系统还能够实时记录阀箱800运行数据,当阀箱800出现开裂时,能够及时进行寿命、作业工况汇总整理,最终达到寿命管理及预测功能。The mobile device 200 is controlled by the control module 300 to drive the ultrasonic probe 110 to move inside the valve box 800, and the ultrasonic probe 110 is used to perform ultrasonic detection on the inner surface of the valve box 800, and the data analysis and processing module 400 is used to analyze and process the returned ultrasonic signal, and analyze the valve. Whether there are cracks inside the valve box 800, so as to achieve the function of real-time monitoring of cracks inside the valve box 800. At the same time, the valve box detection system can also record the operating data of the valve box 800 in real time. The status is summarized and sorted out, and the life management and prediction functions are finally achieved.
综上所述,本申请实施例中的阀箱检测系统,可以实现压裂部件液力端的阀箱800状态实时检测与故障诊断,有效较低因阀箱800开裂造成设备突发故障停机,同时减少液力端的维修保养时间,提高设备使用寿命,降低生产成本,提高作业效率;同时能够完成对阀箱800寿命数据进行管理统计,通过大数据分析,能够根据阀箱800作业工况预测阀箱800使用寿命,使工作人员在其出现问题前及时更换,有效降低作业过程中突发停机的概率,提高施工生产成本较低人员费用,提高生产效率。To sum up, the valve box detection system in the embodiment of the present application can realize the real-time detection and fault diagnosis of the valve box 800 state at the hydraulic end of the fracturing component, effectively reducing the sudden failure of the equipment due to the cracking of the valve box 800, and at the same time Reduce the maintenance time of the hydraulic end, improve the service life of equipment, reduce production costs, and improve operating efficiency; at the same time, it can complete the management and statistics of the life data of the valve box 800, and through big data analysis, it can predict the valve box according to the operating conditions of the valve box 800 800 service life, so that the staff can be replaced in time before problems occur, effectively reducing the probability of sudden shutdown during the operation process, improving construction and production costs, lowering personnel costs, and improving production efficiency.
上面结合附图对本申请的实施例进行了描述,但是本申请并不局限于上述的具体实施方式,上述的具体实施方式仅仅是示意性的,而不是限制性的,本领域的普通技术人员在本申请的启示下,在不脱离本申请宗旨和权利要求所保护的范围情况下,还可做出很多形式,均属于本申请的保护之内。The embodiments of the present application have been described above in conjunction with the accompanying drawings, but the present application is not limited to the above-mentioned specific implementations. The above-mentioned specific implementations are only illustrative and not restrictive. Those of ordinary skill in the art will Under the inspiration of this application, without departing from the purpose of this application and the scope of protection of the claims, many forms can also be made, all of which belong to the protection of this application.

Claims (10)

  1. 一种阀箱检测系统,包括:检测装置(100)、移动装置(200)、控制模块(300)、数据分析处理模块(400)和数据存储及可视化模块(500);A valve box detection system, comprising: a detection device (100), a mobile device (200), a control module (300), a data analysis and processing module (400), and a data storage and visualization module (500);
    所述检测装置(100)设置于所述移动装置(200);The detection device (100) is arranged on the mobile device (200);
    所述移动装置(200)与所述控制模块(300)信号连接,所述检测装置(100)与所述数据分析处理模块(400)信号连接,所述数据分析处理模块(400)与所述控制模块(300)及所述数据存储及可视化模块(500)分别信号连接。The mobile device (200) is signal-connected to the control module (300), the detection device (100) is signal-connected to the data analysis and processing module (400), and the data analysis and processing module (400) is connected to the The control module (300) and the data storage and visualization module (500) are respectively signal connected.
  2. 根据权利要求1所述的阀箱检测系统,其中,所述检测装置(100)包括用于检测阀箱(800)内裂纹情况的超声波探头(110)和用于检测所述阀箱(800)的标识信息的信息识别探头(120);The valve box detection system according to claim 1, wherein the detection device (100) comprises an ultrasonic probe (110) for detecting cracks in the valve box (800) and an ultrasonic probe (110) for detecting the valve box (800) The information identification probe (120) of the identification information;
    所述超声波探头(110)和所述信息识别探头(120)均与所述移动装置(200)的移动端连接。Both the ultrasonic probe (110) and the information identification probe (120) are connected to the mobile terminal of the mobile device (200).
  3. 根据权利要求1所述的阀箱检测系统,其中,所述移动装置(200)包括第一直线模组(210)和第二直线模组(220);The valve box detection system according to claim 1, wherein the moving device (200) comprises a first linear module (210) and a second linear module (220);
    所述第一直线模组(210)的移动端沿第一方向可移动,所述第二直线模组(220)的移动端沿第二方向可移动,所述第一方向与所述第二方向垂直;The moving end of the first linear module (210) is movable along a first direction, the moving end of the second linear module (220) is movable along a second direction, and the first direction is the same as the first direction The two directions are vertical;
    所述检测装置(100)与所述第一直线模组(210)的移动端连接,所述第一直线模组(210)与所述第二直线模组(220)的移动端连接。The detection device (100) is connected to the moving end of the first linear module (210), and the first linear module (210) is connected to the moving end of the second linear module (220). .
  4. 根据权利要求3所述的阀箱检测系统,其中,所述第一直线模组(210)包括第一驱动件(211)、第一丝杆(212)和第一移动座(213);The valve box inspection system according to claim 3, wherein the first linear module (210) comprises a first driving member (211), a first screw rod (212) and a first moving seat (213);
    所述第一丝杆(212)与所述第一驱动件(211)传动连接,所述第一移动座(213)与所述第一丝杆(212)传动连接,所述检测装置(100)与所述第一移动座(213)连接;The first screw rod (212) is in transmission connection with the first driving member (211), the first moving seat (213) is in transmission connection with the first screw rod (212), and the detection device (100 ) is connected with the first mobile seat (213);
    和/或,所述第二直线模组(220)包括第二驱动件(221)、第二丝杆(222)和第二移动座(223);And/or, the second linear module (220) includes a second driving member (221), a second screw (222) and a second moving seat (223);
    所述第二丝杆(222)与所述第二驱动件(221)传动连接,所述第二移动座(223)与所述第二丝杆(222)传动连接,所述第一直线模组(210)与所述第二移动座(223)连接。The second screw rod (222) is in transmission connection with the second driving member (221), the second moving seat (223) is in transmission connection with the second screw rod (222), and the first straight line The module (210) is connected with the second moving seat (223).
  5. 根据权利要求4所述的阀箱检测系统,其中,所述移动装置(200)包括两个所述第二直线模组(220),两个所述第二直线模组(220)沿所述第一方向间隔设置;The valve box inspection system according to claim 4, wherein, the moving device (200) comprises two second linear modules (220), and the two second linear modules (220) move along the First direction interval setting;
    所述第一直线模组(210)与两个所述第二直线模组(220)各自的所述第二移动座(223)分别连接。The first linear module (210) is respectively connected to the second moving seats (223) of the two second linear modules (220).
  6. 根据权利要求4或5所述的阀箱检测系统,其中,所述第二移动座(223)设有通孔和螺纹孔,所述通孔的轴线沿所述第一方向延伸,所述螺纹孔的轴线沿所述第二方向延伸;The valve box detection system according to claim 4 or 5, wherein, the second moving seat (223) is provided with a through hole and a threaded hole, the axis of the through hole extends along the first direction, and the threaded hole the axis of the hole extends along said second direction;
    所述第一丝杆(212)具有光杆段,所述光杆段可旋转地穿设于所述通孔;The first screw rod (212) has a polished rod segment, and the polished rod segment is rotatably passed through the through hole;
    所述第二丝杆(222)具有螺纹段,所述螺纹段穿设于所述螺纹孔,且两者螺纹配合。The second threaded rod (222) has a threaded section, the threaded section passes through the threaded hole, and the two are threadedly matched.
  7. 根据权利要求2所述的阀箱检测系统,其中,所述阀箱检测系统还包括用于检测所述阀箱(800)内液体压力的第一检测元件(610),所述第一检测元件(610)与所述数据分析处理模块(400)信号连接;The valve box detection system according to claim 2, wherein the valve box detection system further comprises a first detection element (610) for detecting the liquid pressure in the valve box (800), the first detection element (610) signal connection with the data analysis and processing module (400);
    所述第一检测元件(610)设置于所述阀箱(800)内部。The first detection element (610) is arranged inside the valve box (800).
  8. 根据权利要求2所述的阀箱检测系统,其中,所述阀箱检测系统还包括用于检测安装于所述阀箱(800)的转轴转速的第二检测元件(620),所述第二检测元件(620)与所述数据分析处理模块(400)信号连接;The valve box detection system according to claim 2, wherein the valve box detection system further comprises a second detection element (620) for detecting the rotation speed of the rotating shaft installed in the valve box (800), the second The detection element (620) is signal-connected to the data analysis and processing module (400);
    所述第二检测元件(620)与所述转轴对应设置。The second detection element (620) is arranged corresponding to the rotating shaft.
  9. 根据权利要求2所述的阀箱检测系统,其中,所述标识信息包括阀箱编号、材质、生产日期、出厂日期和生产过程管控信息中的至少一者。The valve box detection system according to claim 2, wherein the identification information includes at least one of valve box number, material, production date, delivery date and production process control information.
  10. 根据权利要求1所述的阀箱检测系统,其中,所述阀箱检测系统还包括报警元件(700),所述报警元件(700)与所述控制模块(300)信号连接。The valve box detection system according to claim 1, wherein the valve box detection system further comprises an alarm element (700), and the alarm element (700) is signal-connected with the control module (300).
PCT/CN2022/079271 2021-12-23 2022-03-04 Valve box inspection system WO2023115706A1 (en)

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Citations (5)

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JP2013117385A (en) * 2011-12-01 2013-06-13 Kansai Electric Power Co Inc:The Ultrasonic probe
CN106595538A (en) * 2017-01-13 2017-04-26 长江大学 System and method to detect the crack width between the cement outside drivepipe and the drivepipe
CN109856167A (en) * 2018-12-05 2019-06-07 惠州市骏亚数字技术有限公司 A kind of non-destructive testing device and its detection method
CN111043023A (en) * 2019-12-27 2020-04-21 橙色云设计有限公司 Fracturing pump on-line monitoring and fault diagnosis system
CN113554134A (en) * 2021-07-23 2021-10-26 三一石油智能装备有限公司 Fracturing pump monitoring method and device, storage medium and fracturing pump

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013117385A (en) * 2011-12-01 2013-06-13 Kansai Electric Power Co Inc:The Ultrasonic probe
CN106595538A (en) * 2017-01-13 2017-04-26 长江大学 System and method to detect the crack width between the cement outside drivepipe and the drivepipe
CN109856167A (en) * 2018-12-05 2019-06-07 惠州市骏亚数字技术有限公司 A kind of non-destructive testing device and its detection method
CN111043023A (en) * 2019-12-27 2020-04-21 橙色云设计有限公司 Fracturing pump on-line monitoring and fault diagnosis system
CN113554134A (en) * 2021-07-23 2021-10-26 三一石油智能装备有限公司 Fracturing pump monitoring method and device, storage medium and fracturing pump

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