WO2023112546A1 - Resin additive masterbatch, synthetic resin composition, and molded object - Google Patents

Resin additive masterbatch, synthetic resin composition, and molded object Download PDF

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Publication number
WO2023112546A1
WO2023112546A1 PCT/JP2022/041406 JP2022041406W WO2023112546A1 WO 2023112546 A1 WO2023112546 A1 WO 2023112546A1 JP 2022041406 W JP2022041406 W JP 2022041406W WO 2023112546 A1 WO2023112546 A1 WO 2023112546A1
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group
carbon atoms
general formula
mass
additive masterbatch
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PCT/JP2022/041406
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French (fr)
Japanese (ja)
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久史 櫻井
敦史 酒井
雄平 勝間
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株式会社Adeka
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Publication of WO2023112546A1 publication Critical patent/WO2023112546A1/en

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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08JWORKING-UP; GENERAL PROCESSES OF COMPOUNDING; AFTER-TREATMENT NOT COVERED BY SUBCLASSES C08B, C08C, C08F, C08G or C08H
    • C08J3/00Processes of treating or compounding macromolecular substances
    • C08J3/20Compounding polymers with additives, e.g. colouring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K9/00Use of pretreated ingredients
    • C08K9/04Ingredients treated with organic substances
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L101/00Compositions of unspecified macromolecular compounds

Definitions

  • the present invention relates to a resin additive masterbatch containing silica and a hindered amine compound, a synthetic resin composition containing the resin additive masterbatch, and a molded article.
  • hindered amine compounds with small molecular weights tend to become liquid.
  • special equipment is required to handle the liquid substance, which is more difficult to handle than solid additives. rice field.
  • Patent Document 1 polyolefin resin, low-melting resin additive, resin additive masterbatch (Patent Document 1) containing specific amounts of organic acid metal salt and fatty acid metal salt, photostabilization by mixing silica and hindered amine compound in a specific procedure
  • Patent Document 2 A method for producing an agent masterbatch (Patent Document 2) and a light stabilizer composition in which a hindered amine compound is impregnated in silica having a specific water content (Patent Document 3) have been proposed, and the handling of resin additives has been improved. Examples are given.
  • Patent Document 1 only resins that have good compatibility with the resin used in the masterbatch can be blended, and there is a problem that the range of resin selection is narrow.
  • the silica-based masterbatches described in Patent Documents 2 and 3 have the advantage of being able to be mixed with any type of resin. It turned out that there was room.
  • the problem to be solved by the present invention is to provide a resin additive masterbatch containing silica and a hindered amine compound and having good heat resistance.
  • the present inventors have made intensive studies to solve the above problems, and found that a resin additive masterbatch containing silica surface-treated with a polyol compound and a hindered amine compound having a specific structure solves the above problems.
  • the discovery led to the completion of the present invention.
  • a resin additive masterbatch containing surface-treated silica and a hindered amine compound impregnated in the surface-treated silica The amount of the surface-treated silica is 25 to 99 parts by mass with respect to a total of 100 parts by mass of the surface-treated silica and the hindered amine compound,
  • the hindered amine compound is represented by the following general formula (1),
  • a resin additive masterbatch is provided in which the surface-treated silica is obtained by surface-treating silica with a polyol compound.
  • R 1 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical having a number of 1 to 30, and R 2 is an alkyl group having 1 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, or a group represented by the following general formula (2); show.
  • R 3 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical of numbers 1 to 30, and * represents a bond.
  • the polyol compound is preferably one or more selected from the group consisting of alkylene glycol and polyalkylene glycol.
  • the polyol compound preferably contains polyethylene glycol.
  • the hindered amine compound is preferably a compound represented by the following general formula (3).
  • R 4 and R 5 each independently represent an alkyl group having 1 to 30 carbon atoms or a hydroxyalkyl group having 1 to 30 carbon atoms.
  • the benzoate compound represented by the following general formula (4) is added to the benzoate compound in which the mass ratio (former/latter) of the hindered amine compound represented by the general formula (1) and the benzoate compound is 1/4 to 4/1. It is preferable to contain so as to fall within the range.
  • R 6 and R 7 each independently represent a hydrogen atom, a linear or branched alkyl group having 1 to 12 carbon atoms or an arylalkyl group having 7 to 30 carbon atoms
  • R 8 represents an alkyl group having 8 to 30 carbon atoms.
  • the present invention also provides a synthetic resin composition obtained by blending the resin additive masterbatch into a synthetic resin.
  • the content of the hindered amine compound is preferably 0.01 to 10 parts by mass with respect to 100 parts by mass of the synthetic resin.
  • the present invention also provides a molded article obtained by molding the synthetic resin composition.
  • the present invention it is possible to provide a resin additive masterbatch containing silica and a hindered amine compound and having good heat resistance. Further, it is possible to provide a synthetic resin composition containing the resin additive masterbatch, and a molded article obtained by molding the synthetic resin composition.
  • the resin additive masterbatch of the present invention is obtained by impregnating surface-treated silica with a hindered amine compound.
  • the term "impregnation" as used in the present invention means impregnation of solid pores with a liquid or adherence of fine particles to solid pores. Impregnating the pores of the solid with a liquid includes permeating the pores of the solid with the liquid or filling the pores of the solid with the liquid.
  • the surface-treated silica contained in the resin additive masterbatch of the present invention is such that silica (hereinafter also referred to as “(a1) component” or “(a1) silica”) is a polyol compound (hereinafter "(a2) component” or Also referred to as “(a2) polyol compound”).
  • the surface-treated silica is hereinafter also referred to as "(A) component” or "(A) surface-treated silica”.
  • Silica comes in natural and synthetic products, each with crystalline and amorphous properties.
  • natural crystalline silica include quartz, crystal, and silica sand, and examples of natural amorphous silica include diatomaceous earth and acid clay.
  • Synthetic products include amorphous silica such as dry silica, wet silica and silica gel.
  • silica having a neutral pH of about 6 to 8 is preferable from the viewpoint of being inexpensive and not inhibiting the performance of additives blended together with the resin.
  • synthetic silica is preferable because it is easy to control the average particle size and pore volume.
  • the water content of (a1) silica is not particularly limited, it is preferably 7% by mass or less. If it is more than 7% by mass, foaming may occur during molding of a resin composition or the like containing them.
  • the water content of silica can be easily adjusted by placing it in a humidity-controlled environment, but it can also be adjusted by drying with a vacuum or heat source.
  • the average particle size of silica varies depending on the use of the molded article, but is preferably 0.1 to 100 ⁇ m, more preferably 0.3 to 50 ⁇ m, and still more preferably 0.5 to 30 ⁇ m. If the average particle size is larger than the above range, the dispersibility in the resin may deteriorate and the physical properties of the resin may be reduced. be. According to ISO-13320 standard, the sample is dispersed with ultrasonic waves built into the device, the volume particle size distribution is measured by laser diffraction method, and the 50% cumulative particle size (D50) is taken as the average particle size.
  • the method for synthesizing silica is not particularly limited, but silica obtained by a known synthesis method can be used.
  • Specific synthesis methods include, for example, a method of burning silicon tetrachloride in an oxygen or hydrogen flame, a method of obtaining silicon tetrachloride from by-products generated during the production of metallic silicon, and a method of using sodium silicate and mineral acids (sulfuric acid, hydrochloric acid, etc.). Examples include a method of neutralization reaction, a method of hydrolysis of alkoxysilane, and the like. Silica with different particle size, surface structure, pore state, etc. can be obtained by selecting reaction conditions.
  • the polyol compound is a compound having two or more hydroxy groups in the molecule.
  • examples of the (a2) polyol compound include 1,2-propylene glycol, 1,3-propylene glycol, 1,2-butylene glycol, 1,3-butylene glycol, 1,4-butylene glycol, and 1,6-hexanediol.
  • 1,12-dodecamethylene glycol polyalkylene glycols such as diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, dibutylene glycol, polybutylene glycol, polyethylene polypropylene glycol; trihydric or higher polyhydric alcohols such as glycerin, diglycerin, triglycerin, polyglycerin, trimethylolpropane, pentaerythritol, dipentaerythritol, sorbitol, and sorbitan; fats such as 1,4-cyclohexanedimethanol and hydrogenated bisphenol A; Cyclic diols; bisphenols such as bisphenol A, bisphenol F and bisphenol S; and the like, and alkylene oxide adducts thereof may also be used.
  • polyalkylene glycols such as diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol
  • alkylene glycol or polyalkylene glycol is preferable from the viewpoint of excellent heat resistance and flame retardancy, and alkylene glycol having 2 to 4 carbon atoms or polyalkylene glycol having an alkylene group having 2 to 4 carbon atoms. is more preferred, and polyethylene glycol is particularly preferred.
  • the (a2) polyol compound may be used alone or in combination of two or more.
  • the surface treatment method is not particularly limited, and examples thereof include a method of mixing (a1) silica and (a2) a polyol compound, a method of spray-drying (a2) a polyol compound to (a1) silica, and then adding and mixing the mixture. mentioned.
  • Apparatuses used for surface treatment are not particularly limited, and examples thereof include tumbler mixers, Henschel mixers, ribbon blenders, V-type mixers, W-type mixers, super mixers, Nauta mixers, and food mixers. You may heat when surface-treating.
  • the temperature of the (a2) polyol compound during the surface treatment is not particularly limited. It is more preferable that the temperature is higher than 5°C. Thereby, surface treatment can be performed efficiently and uniformly.
  • the temperature during surface treatment is preferably 250° C. or lower, more preferably 200° C. or lower, and even more preferably 150° C. or lower. Thereby, decomposition and volatilization of the (a2) polyol compound can be suppressed.
  • a commercially available product such as Carplex CS-701 (manufactured by Evonik) may be used.
  • R 1 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical having a number of 1 to 30, and R 2 is an alkyl group having 1 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, or a group represented by the following general formula (2); show.
  • R 3 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical of numbers 1 to 30, and * represents a bond.
  • alkyl groups having 1 to 30 carbon atoms represented by R 1 and R 2 in general formula (1) and R 3 in general formula (2) include methyl, ethyl, propyl and isopropyl. group, butyl group, isobutyl group, sec-butyl group, tert-butyl group, pentyl group, isopentyl group, neopentyl group, tert-pentyl group, hexyl group, isohexyl group, tert-hexyl group, heptyl group, isoheptyl group, tert -heptyl group, octyl group, isooctyl group, tert-octyl group, 2-ethylhexyl group, nonyl group, isononyl group, decyl group, isodecyl group, 2-propylheptyl group, undecyl group, isoundecyl group,
  • Examples of hydroxyalkyl groups having 1 to 30 carbon atoms represented by R 1 in general formula (1) and R 3 in general formula (2) include 2-hydroxyethyl group, 2-hydroxypropyl group, Hydroxyalkyl groups corresponding to the above alkyl groups, such as 3-hydroxypropyl group and 2-hydroxy-2-methylpropyl group.
  • alkoxy groups having 1 to 30 carbon atoms represented by R 1 in general formula (1) and R 3 in general formula (2) include methoxy, ethoxy, propoxy, butoxy, octoxy, linear or branched alkoxy groups corresponding to the aforementioned alkyl groups, such as groups, 2-ethylhexyloxy groups, undecanoxy groups, octadecanoxy groups, and the like.
  • hydroxyalkoxy groups having 1 to 30 carbon atoms represented by R 1 in general formula (1) and R 3 in general formula (2) include hydroxyethoxy, 2-hydroxypropoxy, 3- Hydroxypropoxy group, 4-hydroxybutoxy group, 2-hydroxy-2-methylpropoxy group, 6-hydroxyhexyloxy group and the like.
  • Examples of the alkenyl group having 2 to 30 carbon atoms represented by R 2 in the general formula (1) include vinyl group, propenyl group, butenyl group, hexenyl group and oleyl group.
  • the position of the double bond may be ⁇ -position, internal or ⁇ -position.
  • R 1 in general formula (1) and R 3 in general formula (2) are a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, or a An alkoxy group of 30 is preferred, a hydrogen atom, an alkyl group having 1 to 22 carbon atoms or an alkoxy group having 1 to 22 carbon atoms is more preferred, and a hydrogen atom, a methyl group and an alkoxy group having 1 to 14 carbon atoms are further preferred. more preferred.
  • R 2 in general formula (1) is preferably an alkyl group having 1 to 26 carbon atoms or a group represented by general formula (2), and an alkyl group having 8 to 22 carbon atoms or general formula A group represented by (2) is more preferable.
  • R 1 and R 2 may be the same or different.
  • R 1 and R 3 may be the same or different.
  • the hindered amine compound (B) is preferably a compound represented by the following general formula (3).
  • R 4 and R 5 each independently represent an alkyl group having 1 to 30 carbon atoms or a hydroxyalkyl group having 1 to 30 carbon atoms.
  • the alkyl group having 1 to 30 carbon atoms or the hydroxyalkyl group having 1 to 30 carbon atoms represented by R 4 and R 5 in general formula (3) is R 1 in general formula (1). Examples thereof include the same alkyl groups and hydroxyalkyl groups to be obtained. R 4 and R 5 may be the same or different.
  • R 4 and R 5 in general formula (3) are preferably alkyl groups having 1 to 22 carbon atoms, more preferably alkyl groups having 1 to 14 carbon atoms, from the viewpoint of performance as a resin additive.
  • the present invention is not limited by the following compounds.
  • the (B) component in the present invention is the compound No. 1 to No. It is preferably one or more selected from the group of 7. Among these, compound No. 1 is preferred because it can sufficiently obtain the effects of weather resistance and flame retardancy when blended in a synthetic resin composition. 1, No. 2, No. 3, and no. more preferably one or more selected from the group No. 6; 6 is even more preferred.
  • the melting point of the component (B) is not particularly limited, it is preferably 60° C. or lower, more preferably 55° C. or lower, in order to sufficiently obtain the effect of facilitating impregnation with silica, and is liquid at room temperature. It is even more preferable to have 25 degreeC is mentioned as normal temperature.
  • the melting point is measured as an endothermic peak temperature when the temperature is raised at 2° C./min in a nitrogen atmosphere using a differential scanning calorimeter (DSC).
  • a conventionally known method can be used as a method for producing the hindered amine compound which is the component (B) in the present invention.
  • a method of reacting with an alcohol having a nol skeleton is included.
  • direct esterification of acid and alcohol, reaction of acid halide and alcohol, esterification by transesterification reaction, etc. can also be mentioned, and purification methods include distillation, recrystallization, using a filtering material or an adsorbent. A method or the like can be used as appropriate.
  • the resin additive masterbatch of the present invention may contain one or more hindered amine compounds as component (B).
  • the content of components (A) and (B) in the resin additive masterbatch of the present invention is 25 to 99 parts by mass of component (A), with the total of components (A) and (B) being 100 parts by mass. parts, and component (B) is 1 to 75 parts by mass.
  • Component (A) is preferably 30 parts by mass or more, more preferably 35 parts by mass or more, in 100 parts by mass of the total amount of components (A) and (B) in the resin additive masterbatch.
  • component (B) is preferably 20 parts by mass or more, more preferably 25 parts by mass or more, in 100 parts by mass of the total amount of components (A) and (B) in the resin additive masterbatch.
  • the total amount of 100 parts by mass of components (A) and (B) in the resin additive masterbatch is preferably 30 to 80 parts by mass of component (A) and 20 to 70 parts by mass of component (B). more preferably 35 to 75 parts by mass of component (A) and 25 to 65 parts by mass of component (B).
  • the contents of component (A) and component (B) within this range, it is possible to obtain a resin additive masterbatch that contains component (B) at a sufficiently high concentration and is difficult to bleed.
  • component A) and component (B) an excellent effect of improving heat resistance and flame retardancy can be exhibited.
  • the resin additive masterbatch of the present invention may contain components other than (A) the surface-treated silica and (B) the hindered amine compound within a range that does not impair the effects of the present invention.
  • the other component any additive described later as a component that can be blended in the synthetic resin composition of the present invention can be used.
  • the resin additive masterbatch of the present invention preferably contains a benzoate compound represented by the following general formula (4) as the (C) component.
  • a benzoate compound represented by the following general formula (4) as the (C) component.
  • R 6 and R 7 each independently represent a hydrogen atom, a linear or branched alkyl group having 1 to 12 carbon atoms or an arylalkyl group having 7 to 30 carbon atoms
  • R 8 represents an alkyl group having 8 to 30 carbon atoms.
  • the alkyl group having 1 to 12 carbon atoms represented by R 6 and R 7 includes groups having 1 to 12 carbon atoms among the groups exemplified as the alkyl group represented by R 1 above.
  • Examples of arylalkyl groups having 7 to 30 carbon atoms include benzyl, phenylethyl and 1-methyl-1-phenylethyl groups.
  • the alkyl group having 8 to 30 carbon atoms represented by R 8 includes those having 8 to 30 carbon atoms among the groups exemplified as the alkyl group represented by R 1 above. is mentioned.
  • component (C) is such that the mass ratio of component (B) to component (C) (former/latter) is preferably in the range of 1/4 to 4/1, preferably 1/3 to 3/1. A range of amounts is more preferred.
  • the (C) component may be impregnated with the (A) component, or may be mixed with the (A) component impregnated with the (B) component.
  • the component (C) may or may not be contained, but the components (A), (B) and (C) in the resin additive masterbatch ) is preferably 50 parts by mass or more, more preferably 75 parts by mass or more, and even more preferably 85 parts by mass or more, based on 100 parts by mass of the resin additive masterbatch, Particularly preferably, it is 95 parts by mass or more.
  • the total content referred to herein is the total content of components (A) and (B). As a result, deterioration of the mechanical properties of the synthetic resin composition containing the resin additive masterbatch can be suppressed.
  • the resin additive masterbatch of the present invention can contain commonly used resin additives.
  • the resin additives include phenol antioxidants, phosphorus antioxidants, thioether antioxidants, ultraviolet absorbers, hindered amine light stabilizers other than component (B), nucleating agents, flame retardants, Flame retardant aids, lubricants, fillers, metal soaps, hydrotalcites, antistatic agents, pigments, dyes, neutralizers and the like can be used.
  • These resin additives may be contained in the resin additive masterbatch of the present invention, or may be added to the synthetic resin separately from the resin additive masterbatch of the present invention.
  • These resin additives may be impregnated with the component (A) or may be mixed with the component (A) impregnated with the component (B).
  • Phenolic antioxidants include, for example, 2,6-di-tert-butyl-p-cresol, 2,6-diphenyl-4-octadecyloxyphenol, distearyl (3,5-di-tert-butyl- 4-hydroxybenzyl)phosphonate, 1,6-hexamethylenebis[(3,5-di-tert-butyl-4-hydroxyphenyl)propionamide], 4,4′-thiobis(6-tert-butyl-m -cresol), 2,2′-methylenebis(4-methyl-6-tert-butylphenol), 2,2′-methylenebis(4-ethyl-6-tert-butylphenol), 4,4′-butylidenebis(6-tert -butyl-m-cresol), 2,2′-ethylidenebis(4,6-di-tert-butylphenol), 2,2′-ethylidenebis(4-sec-butyl-6-tert-
  • the content of the phenolic antioxidant is 0.001 per 100 parts by mass of the synthetic resin that is the component (D) when the synthetic resin composition described later is produced. It is preferably in an amount of up to 10 parts by mass, and more preferably in an amount of 0.01 to 0.5 parts by mass.
  • phosphorus antioxidants include tris(nonylphenyl) phosphite, tris[2-tert-butyl-4-(3-tert-butyl-4-hydroxy-5-methylphenylthio)-5-methylphenyl ] Phosphite, tridecylphosphite, octyldiphenylphosphite, didecylmonophenylphosphite, bis(tridecyl)pentaerythritol diphosphite, bis(nonylphenyl)pentaerythritol diphosphite, bis(2,4-di- tert-butylphenyl)pentaerythritol diphosphite, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite, bis(2,4,6-tri-tert-butylphenyl)penta
  • the amount of these phosphorus antioxidants used is 0.001 to 10 parts by mass of the phosphorus antioxidant with respect to 100 parts by mass of the synthetic resin that is the component (D) when the synthetic resin composition described later is produced.
  • the amount is preferably 0.01 to 0.5 parts by mass, more preferably 0.01 to 0.5 parts by mass.
  • thioether antioxidants examples include dialkylthiodipropionates such as dilauryl thiodipropionate, dimyristyl thiodipropionate, and distearyl thiodipropionate, and pentaerythritol tetrakis ( ⁇ -alkylmercaptopropionates).
  • dialkylthiodipropionates such as dilauryl thiodipropionate, dimyristyl thiodipropionate, and distearyl thiodipropionate
  • pentaerythritol tetrakis ⁇ -alkylmercaptopropionates
  • UV absorbers include, for example, 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, 5,5′-methylenebis(2-hydroxy-4-methoxybenzophenone) 2-hydroxybenzophenones such as; 2-(2′-hydroxy-5′-methylphenyl)benzotriazole, 2-(2′-hydroxy-3′,5′-di-tert-butylphenyl)-5-chloro benzotriazole, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-5'-tert- octylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-dicumylphenyl)benzotriazole, 2,2'-methylenebis(4-tert-octyl-6-(benzotriazolyl) 2-(2'-hydroxypheny
  • the amount of these ultraviolet absorbers to be used is 0.001 to 10 parts by mass of the ultraviolet absorber with respect to 100 parts by mass of the synthetic resin that is the component (D) when the synthetic resin composition described later is produced. and more preferably 0.01 to 0.5 parts by mass.
  • hindered amine light stabilizers other than component (B) include 2,2,6,6-tetramethyl-4-piperidyl benzoate and bis(2,2,6,6-tetramethyl-4-piperidyl) sebacate. , bis(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, tetrakis(2,2,6,6-tetramethyl-4-piperidyl)-1,2,3,4-butanetetracarboxy tetrakis(1,2,2,6,6-pentamethyl-4-piperidyl)-1,2,3,4-butanetetracarboxylate, bis(2,2,6,6-tetramethyl-4-piperidyl) ) ⁇ bis(tridecyl)-1,2,3,4-butanetetracarboxylate, bis(1,2,2,6,6-pentamethyl-4-piperidyl) ⁇ bis(tridecyl)-1,2,3, 4-butane tetracarboxylate, bis(1,2,2,
  • the resin additive masterbatch of the present invention when components other than (A) to (C) are blended, the total blending amount should be 200 parts by mass or less per 100 parts by mass of component (A). is preferred. From the viewpoint of maximizing the concentration of active ingredients in the resin additive masterbatch of the present invention, the resin additive masterbatch of the present invention contains substantially only components (A) and (B), preferably contains only components (A), (B) and (C).
  • Substantially only (A) component and (B) component, and substantially only (A) component, (B) component and (C) component are components other than (A), (B) and (C) It is preferred to mean that the amount of the components is for example 1% by weight or less in total, more preferably 0.1% by weight or less in the masterbatch. Most preferably, the resin additive masterbatch contains only components (A) and (B), or contains only components (A), (B) and (C).
  • the method for impregnating (A) the surface-treated silica with the hindered amine compound includes, for example, the following method. However, the present invention is not limited by these methods. Also, (B) the hindered amine compound may be mixed with (C) the benzoate compound. Method 1. A method of mixing the (B) hindered amine compound, which is optionally heated to a liquid state, with the (A) surface-treated silica under atmospheric pressure or vacuum to impregnate the (A) surface-treated silica. Method 2.
  • Method 3. A method of mixing a solution of a hindered amine compound in a solvent with (A) surface-treated silica, impregnating (A) surface-treated silica under atmospheric pressure or vacuum, and then distilling off the solvent.
  • Method 4. A method in which a hindered amine compound is carried on the surface of (A) the surface-treated silica, and pressure is applied to move and adsorb the (B) hindered amine compound inside the pores of the (A) surface-treated silica.
  • Method 5 A method of evaporating a hindered amine compound and adsorbing and impregnating (A) the surface-treated silica in a gaseous state.
  • Method 6. A method of synthesizing (B) a hindered amine compound in the presence of a surface-treated silica and impregnating (A) the surface-treated silica with the (B) hindered amine compound as a product.
  • methods 1, 2, and 3 are preferred, methods 1 and 2 are more preferred, and method 1 is even more preferred, since the operation is simple.
  • (A) surface-treated silica is preferably impregnated with (B) hindered amine compound as uniformly as possible.
  • (A) the surface-treated silica is preferably subjected to pretreatment such as drying and classification so that it can be easily impregnated with (B) the hindered amine compound. Impregnation may also be performed under vacuum so that there is no air in the pores of the silica.
  • the apparatus for producing the resin additive masterbatch of the present invention is not particularly limited, and various types of mixers, stirring tanks, tumbling tanks, and the like can be used. These devices may be accompanied by a heating/cooling device, a decompression device, a stirring device, a raw material recovery mechanism, an inert gas supply device, and the like. Impregnation can be carried out batchwise, semi-batchwise or continuously.
  • the 3% weight loss temperature of the resin additive masterbatch is preferably higher than 230°C, preferably 235°C or higher, more preferably 240°C or higher, particularly preferably 250°C or higher, and 260°C or higher. Most preferred. It is preferable that the upper limit is 400° C. or less.
  • the 3% weight loss temperature of the resin additive masterbatch can be measured by the method described in Examples.
  • the synthetic resin composition is obtained by blending the resin additive masterbatch of the present invention with component (D): a synthetic resin, particularly preferably a thermoplastic resin.
  • thermoplastic resin examples include polypropylene, high-density polyethylene, low-density polyethylene, linear low-density polyethylene, crosslinked polyethylene, ultra-high molecular weight polyethylene, polybutene-1, poly-3-methylpentene, poly-4- ⁇ -olefin polymers such as methylpentene, polyolefin resins and olefin copolymers such as ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-propylene copolymer; polyvinyl chloride, polyvinylidene chloride , chlorinated polyethylene, chlorinated polypropylene, polyvinylidene fluoride, chlorinated rubber, vinyl chloride-vinyl acetate copolymer, vinyl chloride-ethylene copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-vinylidene chloride-vinyl acetate Halogen-containing
  • Thermoplastic resins include isoprene rubber, butadiene rubber, acrylonitrile-butadiene copolymer rubber, styrene-butadiene copolymer rubber, fluororubber, silicone rubber, polyolefin thermoplastic elastomer, styrene thermoplastic elastomer, and polyester thermoplastic elastomer. , a nitrile-based thermoplastic elastomer, a nylon-based thermoplastic elastomer, a vinyl chloride-based thermoplastic elastomer, a polyamide-based thermoplastic elastomer, a polyurethane-based thermoplastic elastomer, and the like. In the present invention, these thermoplastic resins may be used alone or in combination of two or more. Also, the thermoplastic resin may be alloyed.
  • thermoplastic resins have molecular weight, degree of polymerization, density, softening point, ratio of insolubles in solvents, degree of stereoregularity, presence or absence of catalyst residue, type and blending ratio of raw material monomers, type of polymerization catalyst (eg, Ziegler catalyst, metallocene catalyst, etc.) and the like can be used.
  • type of polymerization catalyst eg, Ziegler catalyst, metallocene catalyst, etc.
  • one or more selected from the group consisting of polyolefin-based resins, polystyrene-based resins, and olefin- or styrene-copolymers is preferable because the effect of the component (B) is stably exhibited. It is also preferable to use them in combination with a thermoplastic elastomer.
  • a known neutralizing agent is added to neutralize the catalyst residue in the polyolefin resin within a range that does not impair the effects of the present invention. It is preferable to contain.
  • neutralizing agents include fatty acid metal salts such as calcium stearate, lithium stearate, sodium stearate and magnesium stearate, ethylenebis(stearic acid amide), ethylenebis(12-hydroxystearic acid amide), and stearic acid amide. or inorganic compounds such as hydrotalcite. These neutralizing agents may be used alone or in combination of two or more. The amount of these neutralizing agents used is preferably 0.001 to 3 parts by mass, more preferably 0.01 to 1 part by mass, per 100 parts by mass of the synthetic resin.
  • the lower limit of the content of component (B) in the synthetic resin composition of the present invention is preferably 0.001 parts by mass or more, preferably 0.01 parts by mass or more, relative to 100 parts by mass of the synthetic resin. More preferably, it is still more preferably 0.03 parts by mass or more. Thereby, the effect of the component (B) is stably exhibited.
  • the upper limit of the content of component (B) is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and 3 parts by mass or less per 100 parts by mass of the synthetic resin. Even more preferred. As a result, bleeding is less likely to occur on the surface of the synthetic resin composition or the molding described later.
  • the molded article of the present invention is obtained by molding the synthetic resin composition of the present invention.
  • the molding method and molding conditions are not particularly limited, and known molding methods and molding conditions can be used. Specific molding methods include extrusion, calendering, injection molding, roll molding, compression molding, blow molding, and rotational molding. can be produced.
  • the synthetic resin composition of the present invention and its molded article can be used in electricity, electronics, communications, agriculture, forestry and fisheries, mining, construction, food, textiles, clothing, medicine, coal, petroleum, rubber, leather, automobiles, precision equipment, lumber, and building materials. , civil engineering, furniture, printing, musical instruments, etc. More specifically, printers, personal computers, word processors, keyboards, PDAs (small information terminals), telephones, copiers, facsimiles, ECRs (electronic cash registers), calculators, electronic notebooks, cards, holders, stationery, etc.
  • the synthetic resin composition of the present invention and its molded product can be used for seats (filling, outer material, etc.), belts, ceiling coverings, compatible tops, armrests, door trims, rear package trays, carpets, mats, sun visors, foil covers, mattresses.
  • automobiles hybrid cars, electric vehicles, vehicles, ships, aircraft, buildings, housing or construction materials, civil engineering materials, clothing, curtains, sheets, plywood, synthetic fiber boards, carpets, entrance mats, sheets, buckets, hoses, It is used for various purposes such as containers, spectacles, bags, cases, goggles, skis, rackets, tents, musical instruments and other daily necessities, and sporting goods.
  • Example 1 ⁇ Production of Resin Additive Masterbatch>
  • the (B) component was heated to 70°C.
  • the components (B) and (C) were mixed in the amounts shown in Table 1 and heated to 70° C. to obtain a liquid state.
  • the (B) component or the mixture of the (B) component and the (C) component, which had been preheated to 70° C. was added.
  • the amount of each component was according to the compounding amounts shown in Table 1.
  • Each component was mixed in the blending amounts shown in Table 2, and a twin-screw extruder (product name: 2D15W) was connected to Laboplastomill ⁇ manufactured by Toyo Seiki Seisakusho. / min to obtain a resin strand.
  • the resulting resin strand was cut with a pelletizer to obtain a synthetic resin composition in the form of pellets. All of the compounding amounts shown in Table 2 are based on parts by mass.
  • a cast film having a thickness of 200 ⁇ m was produced using the obtained pellet-shaped synthetic resin composition.
  • the film was created using a device in which a single-screw extruder (product name: D1220B) and a T-die (product name: MT60B) were connected to Labo Plastomill ⁇ manufactured by Toyo Seiki Seisakusho Co., Ltd., with a melting temperature of 200 ° C. and a screw speed of The conditions were 30 revolutions/minute, a T-die extrusion temperature of 200°C, a chill roll temperature of 60°C, and a roll rotation speed of 0.40 to 0.45 revolutions/minute.
  • a test piece of 200 mm ⁇ 50 mm was cut out from the obtained film, left to stand at 23 ⁇ 2° C. and 50 ⁇ 5% RH for 48 hours, and then subjected to the following flame retardancy test.
  • ⁇ Flame retardant evaluation: UL-94VTM> The test piece prepared above was wound in a cylindrical shape so that the lower ends did not overlap, and the lower end of the sample was separated from the burner by 10 mm and held vertically.
  • a Bunsen burner with an inner diameter of 9.5 mm and a flame length of 20 mm was used as a heating source, and the lower end of the test piece was flamed for 3 seconds, and then the number of burning seconds was measured. After the flame was extinguished, it was again flamed for 3 seconds, and the number of burning seconds was measured.
  • the resin additive masterbatch of the present invention has excellent heat resistance.
  • the resin additive masterbatches of Comparative Examples 1-6 had a lower weight loss temperature and inferior heat resistance compared to Examples 1-4.
  • the resin additive masterbatch using non-surface-treated silica had a ⁇ 3% weight loss temperature of less than 230° C., and was clearly inferior in heat resistance.
  • Such a low heat-resistant resin additive masterbatch causes decomposition and volatilization of the contained components at the processing temperature of polyolefin resin, which is usually 180 to 230 ° C. Not suitable for blending with synthetic resins because it causes processing troubles.

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Abstract

This resin additive masterbatch contains a surface-treated silica, and a hindered amine compound with which the surface-treated silica is impregnated. With respect to a total of 100 parts by mass of the surface-treated silica and the hindered amine compound, the amount of the surface-treated silica is 25-99 parts by mass. The hindered amine compound is represented by general formula (1). The surface-treated silica is surface-treated by a polyol compound. The polyol compound is preferably at least one selected from the group consisting of alkylene glycols and polyalkylene glycols. (For definitions of R1 and R2, see the description.)

Description

樹脂添加剤マスターバッチ、合成樹脂組成物、及び成形体Resin additive masterbatch, synthetic resin composition, and molding
 本発明は、シリカとヒンダードアミン化合物とを含有する樹脂添加剤マスターバッチ、該樹脂添加剤マスターバッチを配合してなる合成樹脂組成物、及び成形体に関する。 The present invention relates to a resin additive masterbatch containing silica and a hindered amine compound, a synthetic resin composition containing the resin additive masterbatch, and a molded article.
 合成樹脂には、劣化抑制や樹脂特性改質などの目的で様々な樹脂添加剤が配合される。中でも、2,2,6,6-テトラメチルピペリジノール類とカルボン酸類とを反応させて得られるヒンダードアミン化合物は、光や熱による樹脂劣化の抑制や、難燃性の付与といった効果があることが知られている。 Various resin additives are added to synthetic resins for the purpose of suppressing deterioration and modifying resin properties. Among them, hindered amine compounds obtained by reacting 2,2,6,6-tetramethylpiperidinols with carboxylic acids are effective in suppressing resin deterioration due to light and heat and imparting flame retardancy. It has been known.
 しかし、分子量が小さいヒンダードアミン化合物は液状になりやすい特徴がある。液状の樹脂添加剤又は液状になりやすい樹脂添加剤を合成樹脂に配合する場合、液状物質を扱うための特別な設備が必要となり、固体状の添加剤と比較して取り扱いがしづらい側面があった。 However, hindered amine compounds with small molecular weights tend to become liquid. When compounding a liquid resin additive or a resin additive that tends to become liquid into a synthetic resin, special equipment is required to handle the liquid substance, which is more difficult to handle than solid additives. rice field.
 このような液状の樹脂添加剤又は液状になりやすい樹脂添加剤の取り扱い性を改善する方法としては、樹脂添加剤を高濃度で配合したマスターバッチを製造する技術が知られている。例えば、ポリオレフィン樹脂、低融点の樹脂添加剤、有機酸金属塩及び脂肪酸金属塩を特定量配合する樹脂添加剤マスターバッチ(特許文献1)、特定の手順でシリカとヒンダードアミン化合物とを混合する光安定剤マスターバッチの製造方法(特許文献2)、特定の含水率を有するシリカにヒンダードアミン化合物を含浸させた光安定剤組成物(特許文献3)が提案され、それぞれ樹脂添加剤の取り扱い性が向上した例が記載されている。 As a method for improving the handling of such liquid resin additives or resin additives that tend to become liquid, a technique of manufacturing a masterbatch containing a high concentration of resin additives is known. For example, polyolefin resin, low-melting resin additive, resin additive masterbatch (Patent Document 1) containing specific amounts of organic acid metal salt and fatty acid metal salt, photostabilization by mixing silica and hindered amine compound in a specific procedure A method for producing an agent masterbatch (Patent Document 2) and a light stabilizer composition in which a hindered amine compound is impregnated in silica having a specific water content (Patent Document 3) have been proposed, and the handling of resin additives has been improved. Examples are given.
US2018/0105653A1US2018/0105653A1 US2018/0094108A1US2018/0094108A1 US2016/0237241A1US2016/0237241A1
 しかしながら、特許文献1に記載の技術では、マスターバッチに用いられる樹脂に対して良好な相溶性を有する樹脂にしか配合することができず、樹脂選定の幅が狭い問題があった。特許文献2や特許文献3に記載されているシリカを基材とするマスターバッチは、樹脂種を選ばず配合できる利点があるが、本発明者らが検討した結果、耐熱性の点で改善の余地があることが判明した。 However, with the technique described in Patent Document 1, only resins that have good compatibility with the resin used in the masterbatch can be blended, and there is a problem that the range of resin selection is narrow. The silica-based masterbatches described in Patent Documents 2 and 3 have the advantage of being able to be mixed with any type of resin. It turned out that there was room.
 そこで本発明が解決しようとする課題は、シリカとヒンダードアミン化合物とを含有する樹脂添加剤マスターバッチであって、耐熱性の良好な樹脂添加剤マスターバッチを提供することにある。 Therefore, the problem to be solved by the present invention is to provide a resin additive masterbatch containing silica and a hindered amine compound and having good heat resistance.
 本発明者らは、前記課題を解決すべく鋭意検討した結果、ポリオール化合物で表面処理されたシリカと特定の構造を有するヒンダードアミン化合物とを含有する樹脂添加剤マスターバッチが前記課題を解決することを見出し、本発明を完成するに至った。 The present inventors have made intensive studies to solve the above problems, and found that a resin additive masterbatch containing silica surface-treated with a polyol compound and a hindered amine compound having a specific structure solves the above problems. The discovery led to the completion of the present invention.
 本発明によれば、
 表面処理シリカと、表面処理シリカに含浸したヒンダードアミン化合物とを含有する樹脂添加剤マスターバッチであって、
 前記表面処理シリカと前記ヒンダードアミン化合物との合計100質量部に対し、該表面処理シリカの量が25~99質量部であり、
 前記ヒンダードアミン化合物が下記一般式(1)で表され、
 前記表面処理シリカがシリカをポリオール化合物で表面処理してなるものである、樹脂添加剤マスターバッチが提供される。
According to the invention,
A resin additive masterbatch containing surface-treated silica and a hindered amine compound impregnated in the surface-treated silica,
The amount of the surface-treated silica is 25 to 99 parts by mass with respect to a total of 100 parts by mass of the surface-treated silica and the hindered amine compound,
The hindered amine compound is represented by the following general formula (1),
A resin additive masterbatch is provided in which the surface-treated silica is obtained by surface-treating silica with a polyol compound.
Figure JPOXMLDOC01-appb-C000005
 一般式(1)中、Rは、水素原子、ヒドロキシ基、炭素原子数1~30のアルキル基、炭素原子数1~30のヒドロキシアルキル基、炭素原子数1~30のアルコキシ基、炭素原子数1~30のヒドロキシアルコキシ基又はオキシラジカルを表し、Rは、炭素原子数1~30のアルキル基、炭素原子数2~30のアルケニル基又は下記一般式(2)で表される基を表す。
Figure JPOXMLDOC01-appb-C000005
In general formula (1), R 1 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical having a number of 1 to 30, and R 2 is an alkyl group having 1 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, or a group represented by the following general formula (2); show.
Figure JPOXMLDOC01-appb-C000006
 一般式(2)中、Rは、水素原子、ヒドロキシ基、炭素原子数1~30のアルキル基、炭素原子数1~30のヒドロキシアルキル基、炭素原子数1~30のアルコキシ基、炭素原子数1~30のヒドロキシアルコキシ基又はオキシラジカルを表し、*は結合手を表す。
Figure JPOXMLDOC01-appb-C000006
In general formula (2), R 3 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical of numbers 1 to 30, and * represents a bond.
 本発明の樹脂添加剤マスターバッチにおいては、前記ポリオール化合物がアルキレングリコール及びポリアルキレングリコールからなる群から選ばれる1種以上であることが好ましい。 In the resin additive masterbatch of the present invention, the polyol compound is preferably one or more selected from the group consisting of alkylene glycol and polyalkylene glycol.
 本発明の樹脂添加剤マスターバッチにおいては、前記ポリオール化合物がポリエチレングリコールを含むことが好ましい。 In the resin additive masterbatch of the present invention, the polyol compound preferably contains polyethylene glycol.
 本発明の樹脂添加剤マスターバッチにおいては、
 前記ヒンダードアミン化合物が下記一般式(3)で表される化合物であることが好ましい。
In the resin additive masterbatch of the present invention,
The hindered amine compound is preferably a compound represented by the following general formula (3).
Figure JPOXMLDOC01-appb-C000007
 一般式(3)中、R及びRは、それぞれ独立に、炭素原子数1~30のアルキル基又は炭素原子数1~30のヒドロキシアルキル基を表す。
Figure JPOXMLDOC01-appb-C000007
In general formula (3), R 4 and R 5 each independently represent an alkyl group having 1 to 30 carbon atoms or a hydroxyalkyl group having 1 to 30 carbon atoms.
 本発明の樹脂添加剤マスターバッチにおいては、
 さらに、下記一般式(4)で表されるベンゾエート化合物を、前記一般式(1)で表されるヒンダードアミン化合物と該ベンゾエート化合物との質量比(前者/後者)が1/4~4/1の範囲となるように含有することが好ましい。
In the resin additive masterbatch of the present invention,
Further, the benzoate compound represented by the following general formula (4) is added to the benzoate compound in which the mass ratio (former/latter) of the hindered amine compound represented by the general formula (1) and the benzoate compound is 1/4 to 4/1. It is preferable to contain so as to fall within the range.
Figure JPOXMLDOC01-appb-C000008
 一般式(4)中、R及びRは、各々独立に水素原子、直鎖状若しくは分岐状の炭素原子数1~12のアルキル基又は炭素原子数7~30のアリールアルキル基を表し、Rは炭素原子数8~30のアルキル基を表す。
Figure JPOXMLDOC01-appb-C000008
In general formula (4), R 6 and R 7 each independently represent a hydrogen atom, a linear or branched alkyl group having 1 to 12 carbon atoms or an arylalkyl group having 7 to 30 carbon atoms, R 8 represents an alkyl group having 8 to 30 carbon atoms.
 また、本発明は、合成樹脂に前記樹脂添加剤マスターバッチを配合してなる合成樹脂組成物を提供するものである。 The present invention also provides a synthetic resin composition obtained by blending the resin additive masterbatch into a synthetic resin.
 本発明の合成樹脂組成物においては、
 合成樹脂100質量部に対して、前記ヒンダードアミン化合物の含有量が0.01~10質量部であることが好ましい。
In the synthetic resin composition of the present invention,
The content of the hindered amine compound is preferably 0.01 to 10 parts by mass with respect to 100 parts by mass of the synthetic resin.
 また、本発明は、前記合成樹脂組成物を成形してなる成形体を提供するものである。 The present invention also provides a molded article obtained by molding the synthetic resin composition.
 本発明によれば、シリカとヒンダードアミン化合物とを含有し、耐熱性の良好な樹脂添加剤マスターバッチを提供することができる。また、該樹脂添加剤マスターバッチを配合した合成樹脂組成物、及び、該合成樹脂組成物を成形してなる成形体を提供することができる。 According to the present invention, it is possible to provide a resin additive masterbatch containing silica and a hindered amine compound and having good heat resistance. Further, it is possible to provide a synthetic resin composition containing the resin additive masterbatch, and a molded article obtained by molding the synthetic resin composition.
 以下、本発明の実施形態について詳細に説明する。
<樹脂添加剤マスターバッチ>
 本発明の樹脂添加剤マスターバッチは、表面処理シリカに、ヒンダードアミン化合物を含浸させてなる。本発明でいう含浸とは、固体の細孔に液体が含浸されること、又は、固体の細孔に微粒子が付着されることを表す。固体の細孔に液体が含浸されるとは、固体の細孔に液体が浸透する又は固体の細孔に液体が充填されることを含む。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, embodiments of the present invention will be described in detail.
<Resin additive masterbatch>
The resin additive masterbatch of the present invention is obtained by impregnating surface-treated silica with a hindered amine compound. The term "impregnation" as used in the present invention means impregnation of solid pores with a liquid or adherence of fine particles to solid pores. Impregnating the pores of the solid with a liquid includes permeating the pores of the solid with the liquid or filling the pores of the solid with the liquid.
 本発明の樹脂添加剤マスターバッチに含有される表面処理シリカは、シリカ(以下、「(a1)成分」又は「(a1)シリカ」ともいう。)がポリオール化合物(以下「(a2)成分」又は「(a2)ポリオール化合物」ともいう。)で表面処理されてなるものである。当該表面処理シリカを、以下、「(A)成分」又は「(A)表面処理シリカ」ともいう。 The surface-treated silica contained in the resin additive masterbatch of the present invention is such that silica (hereinafter also referred to as "(a1) component" or "(a1) silica") is a polyol compound (hereinafter "(a2) component" or Also referred to as "(a2) polyol compound"). The surface-treated silica is hereinafter also referred to as "(A) component" or "(A) surface-treated silica".
 シリカは、天然品と合成品がありそれぞれ結晶質と非晶質の性質を有する。天然品の結晶質シリカとしては、石英、水晶、珪砂等を挙げることができ、天然品の非晶質シリカとしては、珪藻土、酸性白土等を挙げることができる。合成品としては、乾式シリカ、湿式シリカ、シリカゲル等の非晶質シリカを挙げることができる。本発明における(a1)シリカとしては、これらの中でも安価であることと樹脂と一緒に配合される添加剤の性能を阻害させない観点から、pHが6~8程度の中性にあるシリカが好ましい。また、平均粒子径や細孔容積の制御が容易である点から、合成品のシリカが好ましい。 Silica comes in natural and synthetic products, each with crystalline and amorphous properties. Examples of natural crystalline silica include quartz, crystal, and silica sand, and examples of natural amorphous silica include diatomaceous earth and acid clay. Synthetic products include amorphous silica such as dry silica, wet silica and silica gel. As (a1) silica in the present invention, silica having a neutral pH of about 6 to 8 is preferable from the viewpoint of being inexpensive and not inhibiting the performance of additives blended together with the resin. In addition, synthetic silica is preferable because it is easy to control the average particle size and pore volume.
 (a1)シリカの含水率は特に限定されないが、7質量%以下であることが好ましい。7質量%より多いと、これらを配合した樹脂組成物等の成形加工の際に発泡する場合がある。シリカの含水率は、湿度が調整された環境下に置くことで容易に調整可能であるが、真空や熱源による乾燥によって調整することもできる。 Although the water content of (a1) silica is not particularly limited, it is preferably 7% by mass or less. If it is more than 7% by mass, foaming may occur during molding of a resin composition or the like containing them. The water content of silica can be easily adjusted by placing it in a humidity-controlled environment, but it can also be adjusted by drying with a vacuum or heat source.
 (a1)シリカの平均粒子径は成形品の用途によって異なるが、好ましくは0.1~100μm、より好ましくは、0.3~50μm、さらに好ましくは0.5~30μmである。平均粒子径が前記範囲より大きすぎると、樹脂中での分散性が悪化して樹脂の物性を低下させる場合があり、前記範囲より小さすぎると粉塵が発生し易くなり作業環境を悪化させる場合がある。平均粒子径は、ISO-13320規格に準じ、サンプルを装置内蔵の超音波で分散させ、レーザー回折法にて体積粒度分布を測定し、50%積算粒子径(D50)をもって平均粒子径とする。 (a1) The average particle size of silica varies depending on the use of the molded article, but is preferably 0.1 to 100 μm, more preferably 0.3 to 50 μm, and still more preferably 0.5 to 30 μm. If the average particle size is larger than the above range, the dispersibility in the resin may deteriorate and the physical properties of the resin may be reduced. be. According to ISO-13320 standard, the sample is dispersed with ultrasonic waves built into the device, the volume particle size distribution is measured by laser diffraction method, and the 50% cumulative particle size (D50) is taken as the average particle size.
 (a1)シリカの合成方法は特に限定されないが、公知の合成方法で得たシリカを用いることができる。具体的な合成方法としては、例えば、四塩化ケイ素を酸素又は水素炎中で燃焼させる方法、金属シリコン製造時に発生する副生成物から得る方法、ケイ酸ソーダと鉱酸(硫酸、塩酸等)で中和反応させる方法、アルコキシシランの加水分解による方法等を挙げることができる。反応条件の選択により粒子径、表面構造、細孔状態等の異なるシリカを得ることができる。 (a1) The method for synthesizing silica is not particularly limited, but silica obtained by a known synthesis method can be used. Specific synthesis methods include, for example, a method of burning silicon tetrachloride in an oxygen or hydrogen flame, a method of obtaining silicon tetrachloride from by-products generated during the production of metallic silicon, and a method of using sodium silicate and mineral acids (sulfuric acid, hydrochloric acid, etc.). Examples include a method of neutralization reaction, a method of hydrolysis of alkoxysilane, and the like. Silica with different particle size, surface structure, pore state, etc. can be obtained by selecting reaction conditions.
 (a2)ポリオール化合物は、分子中に2以上のヒドロキシ基を有する化合物である。
 上記(a2)ポリオール化合物としては、1,2-プロピレングリコール、1,3-プロピレングリコール、1,2-ブチレングリコール、1,3-ブチレングリコール、1,4-ブチレングリコール、1,6-ヘキサンジオール、1,12-ドデカメチレングリコール等のアルキレングリコール;ジエチレングリコール、トリエチレングリコール、ポリエチレングリコール、ジプロピレングリコール、トリプロピレングリコール、ポリプロピレングリコール、ジブチレングリコール、ポリブチレングリコール、ポリエチレンポリプロピレングリコール等のポリアルキレングリコール;グリセリン、ジグリセリン、トリグリセリン、ポリグリセリン、トリメチロールプロパン、ペンタエリスリトール、ジペンタエリスリトール、ソルビトール、ソルビタン等の3価以上の多価アルコール;1,4-シクロヘキサンジメタノール、水素添加ビスフェノールA等の脂環式ジオール;ビスフェノールA、ビスフェノールF及びビスフェノールS等のビスフェノール類;等が挙げられ、これらのアルキレンオキサイド付加物であってもよい。これらの中でも、耐熱性及び難燃性に優れる点から、アルキレングリコール又はポリアルキレングリコールが好ましく、炭素原子数が2~4のアルキレングリコール又はアルキレン基の炭素原子数が2~4であるポリアルキレングリコールがより好ましく、ポリエチレングリコールが特に好ましい。上記(a2)ポリオール化合物は、1種を単独で用いてもよく、2種以上を併用してもよい。
(a2) The polyol compound is a compound having two or more hydroxy groups in the molecule.
Examples of the (a2) polyol compound include 1,2-propylene glycol, 1,3-propylene glycol, 1,2-butylene glycol, 1,3-butylene glycol, 1,4-butylene glycol, and 1,6-hexanediol. , 1,12-dodecamethylene glycol; polyalkylene glycols such as diethylene glycol, triethylene glycol, polyethylene glycol, dipropylene glycol, tripropylene glycol, polypropylene glycol, dibutylene glycol, polybutylene glycol, polyethylene polypropylene glycol; trihydric or higher polyhydric alcohols such as glycerin, diglycerin, triglycerin, polyglycerin, trimethylolpropane, pentaerythritol, dipentaerythritol, sorbitol, and sorbitan; fats such as 1,4-cyclohexanedimethanol and hydrogenated bisphenol A; Cyclic diols; bisphenols such as bisphenol A, bisphenol F and bisphenol S; and the like, and alkylene oxide adducts thereof may also be used. Among these, alkylene glycol or polyalkylene glycol is preferable from the viewpoint of excellent heat resistance and flame retardancy, and alkylene glycol having 2 to 4 carbon atoms or polyalkylene glycol having an alkylene group having 2 to 4 carbon atoms. is more preferred, and polyethylene glycol is particularly preferred. The (a2) polyol compound may be used alone or in combination of two or more.
 表面処理の方法は特に限定されず、例えば、(a1)シリカと(a2)ポリオール化合物とを混合する方法、(a1)シリカに(a2)ポリオール化合物を噴霧乾燥して添加・混合する方法等が挙げられる。 The surface treatment method is not particularly limited, and examples thereof include a method of mixing (a1) silica and (a2) a polyol compound, a method of spray-drying (a2) a polyol compound to (a1) silica, and then adding and mixing the mixture. mentioned.
 表面処理に用いる装置は特に限定されないが、例えば、タンブラーミキサー、ヘンシェルミキサー、リボンブレンダー、V型混合機、W型混合機、スーパーミキサー、ナウターミキサー、フードミキサー等が挙げられる。
 表面処理を行う際には加熱してもよい。表面処理時の(a2)ポリオール化合物の温度は特に限定されないが、(a2)ポリオール化合物が融点を有する場合、(a2)ポリオール化合物の融点以上であることが好ましく、(a2)ポリオール化合物の融点より5℃以上高いことがより好ましい。これにより、効率的かつ均一に表面処理を行うことができる。また表面処理時の温度は、250℃以下が好ましく、200℃以下がより好ましく、150℃以下がさらにより好ましい。これにより、(a2)ポリオール化合物の分解や揮発を抑制することができる。
Apparatuses used for surface treatment are not particularly limited, and examples thereof include tumbler mixers, Henschel mixers, ribbon blenders, V-type mixers, W-type mixers, super mixers, Nauta mixers, and food mixers.
You may heat when surface-treating. The temperature of the (a2) polyol compound during the surface treatment is not particularly limited. It is more preferable that the temperature is higher than 5°C. Thereby, surface treatment can be performed efficiently and uniformly. The temperature during surface treatment is preferably 250° C. or lower, more preferably 200° C. or lower, and even more preferably 150° C. or lower. Thereby, decomposition and volatilization of the (a2) polyol compound can be suppressed.
 (A)表面処理シリカとしては、例えば、Carplex CS-701(Evonik製)等の市販品を使用してもよい。 (A) As the surface-treated silica, for example, a commercially available product such as Carplex CS-701 (manufactured by Evonik) may be used.
 本発明では、(A)表面処理シリカに、下記一般式(1)で表されるヒンダードアミン化合物を含浸させることで、優れた難燃性を実現できる。本発明では、以下、下記一般式(1)で表されるヒンダードアミン化合物を「(B)成分」又は「(B)ヒンダードアミン化合物」とも記載する。 In the present invention, excellent flame retardancy can be achieved by impregnating (A) the surface-treated silica with a hindered amine compound represented by the following general formula (1). In the present invention, the hindered amine compound represented by the following general formula (1) is hereinafter also referred to as "component (B)" or "(B) hindered amine compound".
Figure JPOXMLDOC01-appb-C000009
 一般式(1)中、Rは、水素原子、ヒドロキシ基、炭素原子数1~30のアルキル基、炭素原子数1~30のヒドロキシアルキル基、炭素原子数1~30のアルコキシ基、炭素原子数1~30のヒドロキシアルコキシ基又はオキシラジカルを表し、Rは、炭素原子数1~30のアルキル基、炭素原子数2~30のアルケニル基又は下記一般式(2)で表される基を表す。
Figure JPOXMLDOC01-appb-C000009
In general formula (1), R 1 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical having a number of 1 to 30, and R 2 is an alkyl group having 1 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, or a group represented by the following general formula (2); show.
Figure JPOXMLDOC01-appb-C000010
 一般式(2)中、Rは、水素原子、ヒドロキシ基、炭素原子数1~30のアルキル基、炭素原子数1~30のヒドロキシアルキル基、炭素原子数1~30のアルコキシ基、炭素原子数1~30のヒドロキシアルコキシ基又はオキシラジカルを表し、*は結合手を表す。
Figure JPOXMLDOC01-appb-C000010
In general formula (2), R 3 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical of numbers 1 to 30, and * represents a bond.
 一般式(1)中のR、R及び一般式(2)中のRで表される炭素原子数1~30のアルキル基としては、例えば、メチル基、エチル基、プロピル基、イソプロピル基、ブチル基、イソブチル基、sec-ブチル基、tert-ブチル基、ペンチル基、イソペンチル基、ネオペンチル基、tert-ペンチル基、ヘキシル基、イソヘキシル基、tert-ヘキシル基、ヘプチル基、イソヘプチル基、tert-ヘプチル基、オクチル基、イソオクチル基、tert-オクチル基、2-エチルヘキシル基、ノニル基、イソノニル基、デシル基、イソデシル基、2-プロピルヘプチル基、ウンデシル基、イソウンデシル基、ドデシル基、イソドデシル基、トリデシル基、イソトリデシル基、テトラデシル基、ヘキサデシル基、オクタデシル基、ノナデシル基、エイコシル基、ヘンイコシル基、ドコシル基、トリコシル基、テトラコシル基、ペンタコシル基、ヘキサコシル基、ヘプタコシル基、オクタコシル基、ノナコシル基、トリアコンチル基等の直鎖状又は分岐状のアルキル基が挙げられる。 Examples of alkyl groups having 1 to 30 carbon atoms represented by R 1 and R 2 in general formula (1) and R 3 in general formula (2) include methyl, ethyl, propyl and isopropyl. group, butyl group, isobutyl group, sec-butyl group, tert-butyl group, pentyl group, isopentyl group, neopentyl group, tert-pentyl group, hexyl group, isohexyl group, tert-hexyl group, heptyl group, isoheptyl group, tert -heptyl group, octyl group, isooctyl group, tert-octyl group, 2-ethylhexyl group, nonyl group, isononyl group, decyl group, isodecyl group, 2-propylheptyl group, undecyl group, isoundecyl group, dodecyl group, isododecyl group, tridecyl group, isotridecyl group, tetradecyl group, hexadecyl group, octadecyl group, nonadecyl group, eicosyl group, henicosyl group, docosyl group, tricosyl group, tetracosyl group, pentacosyl group, hexacosyl group, heptacosyl group, octacosyl group, nonacosyl group, triacontyl group linear or branched alkyl groups such as
 一般式(1)中のR及び一般式(2)中のRで表される炭素原子数1~30のヒドロキシアルキル基としては、例えば、2-ヒドロキシエチル基、2-ヒドロキシプロピル基、3-ヒドロキシプロピル基、2-ヒドロキシ-2-メチルプロピル基等の、前記アルキル基に対応するヒドロキシアルキル基が挙げられる。 Examples of hydroxyalkyl groups having 1 to 30 carbon atoms represented by R 1 in general formula (1) and R 3 in general formula (2) include 2-hydroxyethyl group, 2-hydroxypropyl group, Hydroxyalkyl groups corresponding to the above alkyl groups, such as 3-hydroxypropyl group and 2-hydroxy-2-methylpropyl group.
 一般式(1)中のR及び一般式(2)中のRで表される炭素原子数1~30のアルコキシ基としては、例えば、メトキシ基、エトキシ基、プロポキシ基、ブトキシ基、オクトキシ基、2-エチルヘキシロキシ基、ウンデカノキシ基、オクタデカノキシ基等の、前記アルキル基に対応する直鎖状又は分岐状のアルコキシ基が挙げられる。 Examples of alkoxy groups having 1 to 30 carbon atoms represented by R 1 in general formula (1) and R 3 in general formula (2) include methoxy, ethoxy, propoxy, butoxy, octoxy, linear or branched alkoxy groups corresponding to the aforementioned alkyl groups, such as groups, 2-ethylhexyloxy groups, undecanoxy groups, octadecanoxy groups, and the like.
 一般式(1)中のR及び一般式(2)中のRで表される炭素原子数1~30のヒドロキシアルコキシ基としては、例えば、ヒドロキシエトキシ基、2-ヒドロキシプロポキシ基、3-ヒドロキシプロポキシ基、4-ヒドロキシブトキシ基、2-ヒドロキシ-2-メチルプロポキシ基、6-ヒドロキシヘキシロキシ基等が挙げられる。 Examples of hydroxyalkoxy groups having 1 to 30 carbon atoms represented by R 1 in general formula (1) and R 3 in general formula (2) include hydroxyethoxy, 2-hydroxypropoxy, 3- Hydroxypropoxy group, 4-hydroxybutoxy group, 2-hydroxy-2-methylpropoxy group, 6-hydroxyhexyloxy group and the like.
 一般式(1)中のRで表される炭素原子数2~30のアルケニル基としては、例えば、ビニル基、プロペニル基、ブテニル基、ヘキセニル基、オレイル基等が挙げられる。二重結合の位置は、α-位であっても、内部であっても、ω-位であってもよい。 Examples of the alkenyl group having 2 to 30 carbon atoms represented by R 2 in the general formula (1) include vinyl group, propenyl group, butenyl group, hexenyl group and oleyl group. The position of the double bond may be α-position, internal or ω-position.
 一般式(1)中のR及び一般式(2)中のRとしては、樹脂添加剤としての性能の点から、水素原子、炭素原子数1~30のアルキル基又は炭素原子数1~30のアルコキシ基が好ましく、水素原子、炭素原子数1~22のアルキル基又は炭素原子数1~22のアルコキシ基がより好ましく、水素原子、メチル基、炭素原子数1~14のアルコキシ基がさらにより好ましい。 From the viewpoint of performance as a resin additive, R 1 in general formula (1) and R 3 in general formula (2) are a hydrogen atom, an alkyl group having 1 to 30 carbon atoms, or a An alkoxy group of 30 is preferred, a hydrogen atom, an alkyl group having 1 to 22 carbon atoms or an alkoxy group having 1 to 22 carbon atoms is more preferred, and a hydrogen atom, a methyl group and an alkoxy group having 1 to 14 carbon atoms are further preferred. more preferred.
 一般式(1)中のRとしては、炭素原子数1~26のアルキル基又は一般式(2)で表される基であるものが好ましく、炭素原子数8~22のアルキル基又は一般式(2)で表される基であるものがより好ましい。
 R及びRは同じものであってもよく、異なってもよい。R及びRは同じものであってもよく、異なってもよい。
R 2 in general formula (1) is preferably an alkyl group having 1 to 26 carbon atoms or a group represented by general formula (2), and an alkyl group having 8 to 22 carbon atoms or general formula A group represented by (2) is more preferable.
R 1 and R 2 may be the same or different. R 1 and R 3 may be the same or different.
 (B)成分であるヒンダードアミン化合物としては、下記一般式(3)で表される化合物であることが好ましい。 The hindered amine compound (B) is preferably a compound represented by the following general formula (3).
Figure JPOXMLDOC01-appb-C000011
 一般式(3)中、R及びRは、それぞれ独立に、炭素原子数1~30のアルキル基又は炭素原子数1~30のヒドロキシアルキル基を表す。
Figure JPOXMLDOC01-appb-C000011
In general formula (3), R 4 and R 5 each independently represent an alkyl group having 1 to 30 carbon atoms or a hydroxyalkyl group having 1 to 30 carbon atoms.
 一般式(3)中のR及びRで表される炭素原子数1~30のアルキル基又は炭素原子数1~30のヒドロキシアルキル基としては、一般式(1)中のRがとり得るアルキル基及びヒドロキシアルキル基と同じものが挙げられる。R及びRは同じものであってもよく、異なってもよい。 The alkyl group having 1 to 30 carbon atoms or the hydroxyalkyl group having 1 to 30 carbon atoms represented by R 4 and R 5 in general formula (3) is R 1 in general formula (1). Examples thereof include the same alkyl groups and hydroxyalkyl groups to be obtained. R 4 and R 5 may be the same or different.
 一般式(3)中のR及びRとしては、樹脂添加剤としての性能の点から、炭素原子数1~22のアルキル基が好ましく、炭素原子数1~14のアルキル基がより好ましい。 R 4 and R 5 in general formula (3) are preferably alkyl groups having 1 to 22 carbon atoms, more preferably alkyl groups having 1 to 14 carbon atoms, from the viewpoint of performance as a resin additive.
 本発明における(B)成分としては、より具体的には、下記化合物No.1~No.7が挙げられる。ただし、本発明は以下の化合物によって何ら制限を受けるものではない。 More specifically, as the component (B) in the present invention, the following compound No. 1 to No. 7 is mentioned. However, the present invention is not limited by the following compounds.
Figure JPOXMLDOC01-appb-C000012
Figure JPOXMLDOC01-appb-C000012
 本発明における(B)成分は、前記化合物No.1~No.7の群から選ばれる1種以上であることが好ましい。これらの中でも、合成樹脂組成物に配合した際の耐候性および難燃性の効果を十分に得られる点から、化合物No.1、No.2、No.3、及びNo.6の群から選ばれる1種以上であることがより好ましく、化合物No.6であることがさらにより好ましい。 The (B) component in the present invention is the compound No. 1 to No. It is preferably one or more selected from the group of 7. Among these, compound No. 1 is preferred because it can sufficiently obtain the effects of weather resistance and flame retardancy when blended in a synthetic resin composition. 1, No. 2, No. 3, and no. more preferably one or more selected from the group No. 6; 6 is even more preferred.
 (B)成分の融点は特に限定されないが、シリカに含浸しやすくなる効果を十分に得られる点から、60℃以下であることが好ましく、55℃以下であることがより好ましく、常温で液体であることがさらに好ましい。常温としては25℃が挙げられる。なお、前記融点は、示差走査熱量測定機(DSC)を用いて、窒素雰囲気下、2℃/minで昇温した時の吸熱ピーク温度として測定されるものである。 Although the melting point of the component (B) is not particularly limited, it is preferably 60° C. or lower, more preferably 55° C. or lower, in order to sufficiently obtain the effect of facilitating impregnation with silica, and is liquid at room temperature. It is even more preferable to have 25 degreeC is mentioned as normal temperature. The melting point is measured as an endothermic peak temperature when the temperature is raised at 2° C./min in a nitrogen atmosphere using a differential scanning calorimeter (DSC).
 本発明における(B)成分であるヒンダードアミン化合物の製造方法には、従来公知の方法を用いることができ、例えば、目的の構造に対応するカルボン酸と2,2,6,6-テトラメチルピペリジノール骨格を有するアルコールとを反応させる方法が挙げられる。また、例えば、酸とアルコールの直接エステル化、酸ハロゲン化物とアルコールの反応、エステル交換反応等によるエステル化も挙げることができ、精製方法としては、蒸留、再結晶、濾過材又は吸着剤を用いる方法等を適宜使用できる。 A conventionally known method can be used as a method for producing the hindered amine compound which is the component (B) in the present invention. A method of reacting with an alcohol having a nol skeleton is included. Further, for example, direct esterification of acid and alcohol, reaction of acid halide and alcohol, esterification by transesterification reaction, etc. can also be mentioned, and purification methods include distillation, recrystallization, using a filtering material or an adsorbent. A method or the like can be used as appropriate.
 本発明の樹脂添加剤マスターバッチにおいて、(B)成分であるヒンダードアミン化合物は1種でもよく、2種以上含有してもよい。 The resin additive masterbatch of the present invention may contain one or more hindered amine compounds as component (B).
 本発明の樹脂添加剤マスターバッチ中の(A)成分と(B)成分の含有量は、(A)成分と(B)成分の合計を100質量部として、(A)成分が25~99質量部、(B)成分が1~75質量部である。樹脂添加剤マスターバッチ中の(A)成分と(B)成分の合計量100質量部中、好ましくは(A)成分が30質量部以上であり、より好ましくは35質量部以上である。また好ましくは樹脂添加剤マスターバッチ中の(A)成分と(B)成分の合計量100質量部中、(B)成分が20質量部以上であり、より好ましくは25質量部以上である。これらの点から樹脂添加剤マスターバッチ中の(A)成分と(B)成分の合計量100質量部中、好ましくは(A)成分が30~80質量部、(B)成分が20~70質量部であり、より好ましくは(A)成分が35~75質量部、(B)成分が25~65質量部である。(A)成分と(B)成分の含有量がこの範囲にあることにより、十分に高濃度の(B)成分を含有し、かつ、ブリードしにくい樹脂添加剤マスターバッチを得ることができ、(A)成分と(B)成分を組み合わせることによる優れた耐熱性及び難燃性向上効果を発揮できる。 The content of components (A) and (B) in the resin additive masterbatch of the present invention is 25 to 99 parts by mass of component (A), with the total of components (A) and (B) being 100 parts by mass. parts, and component (B) is 1 to 75 parts by mass. Component (A) is preferably 30 parts by mass or more, more preferably 35 parts by mass or more, in 100 parts by mass of the total amount of components (A) and (B) in the resin additive masterbatch. Further, component (B) is preferably 20 parts by mass or more, more preferably 25 parts by mass or more, in 100 parts by mass of the total amount of components (A) and (B) in the resin additive masterbatch. From these points, the total amount of 100 parts by mass of components (A) and (B) in the resin additive masterbatch is preferably 30 to 80 parts by mass of component (A) and 20 to 70 parts by mass of component (B). more preferably 35 to 75 parts by mass of component (A) and 25 to 65 parts by mass of component (B). By setting the contents of component (A) and component (B) within this range, it is possible to obtain a resin additive masterbatch that contains component (B) at a sufficiently high concentration and is difficult to bleed. By combining component A) and component (B), an excellent effect of improving heat resistance and flame retardancy can be exhibited.
 本発明の樹脂添加剤マスターバッチは、本発明の効果を損なわない範囲で、(A)表面処理シリカ及び(B)ヒンダードアミン化合物以外の他の成分を含有する場合がある。前記他の成分としては、本発明の合成樹脂組成物に配合できる成分として後述する任意の添加剤を用いることができる。 The resin additive masterbatch of the present invention may contain components other than (A) the surface-treated silica and (B) the hindered amine compound within a range that does not impair the effects of the present invention. As the other component, any additive described later as a component that can be blended in the synthetic resin composition of the present invention can be used.
 本発明の樹脂添加剤マスターバッチは、(C)成分として、下記一般式(4)で表されるベンゾエート化合物を含有することが好ましい。これにより、(B)ヒンダードアミン化合物の光安定剤としての効果を向上することができる。 The resin additive masterbatch of the present invention preferably contains a benzoate compound represented by the following general formula (4) as the (C) component. Thereby, the effect of the (B) hindered amine compound as a light stabilizer can be improved.
Figure JPOXMLDOC01-appb-C000013
 一般式(4)中、R及びRは、各々独立に水素原子、直鎖状若しくは分岐状の炭素原子数1~12のアルキル基又は炭素原子数7~30のアリールアルキル基を表し、Rは炭素原子数8~30のアルキル基を表す。
Figure JPOXMLDOC01-appb-C000013
In general formula (4), R 6 and R 7 each independently represent a hydrogen atom, a linear or branched alkyl group having 1 to 12 carbon atoms or an arylalkyl group having 7 to 30 carbon atoms, R 8 represents an alkyl group having 8 to 30 carbon atoms.
 一般式(4)中、R及びRで表される炭素原子数1~12のアルキル基としては、上述のRで表されるアルキル基として例示した基のうち炭素原子数が1~12のものが挙げられ、炭素原子数7~30のアリールアルキル基としては、ベンジル基、フェニルエチル基、1-メチル-1-フェニルエチル基等が挙げられる。 In the general formula (4), the alkyl group having 1 to 12 carbon atoms represented by R 6 and R 7 includes groups having 1 to 12 carbon atoms among the groups exemplified as the alkyl group represented by R 1 above. Examples of arylalkyl groups having 7 to 30 carbon atoms include benzyl, phenylethyl and 1-methyl-1-phenylethyl groups.
 一般式(4)中、Rで表される炭素原子数8~30のアルキル基としては、前述のRで表されるアルキル基として例示した基のうち炭素原子数が8~30のものが挙げられる。 In general formula (4), the alkyl group having 8 to 30 carbon atoms represented by R 8 includes those having 8 to 30 carbon atoms among the groups exemplified as the alkyl group represented by R 1 above. is mentioned.
 (C)成分の含有量は、(B)成分と(C)成分の質量比(前者/後者)が1/4~4/1の範囲となる量が好ましく、1/3~3/1の範囲となる量がより好ましい。 The content of component (C) is such that the mass ratio of component (B) to component (C) (former/latter) is preferably in the range of 1/4 to 4/1, preferably 1/3 to 3/1. A range of amounts is more preferred.
 (C)成分は、(A)成分に含浸されていてもよく、(B)成分を含浸させた(A)成分と混合されていてもよい。 The (C) component may be impregnated with the (A) component, or may be mixed with the (A) component impregnated with the (B) component.
 本発明の樹脂添加剤マスターバッチにおいて上述した通り(C)成分は含有していても非含有であってもよいが、樹脂添加剤マスターバッチ中の(A)成分、(B)成分及び(C)成分の合計の含有量は、樹脂添加剤マスターバッチを100質量部として、好ましくは50質量部以上であり、より好ましくは75質量部以上であり、さらにより好ましくは85質量部以上であり、特に好ましくは95質量部以上である。ここでいう合計の含有量は樹脂添加剤マスターバッチが(C)成分を非含有である場合は、(A)成分及び(B)成分の合計の含有量となる。これにより、樹脂添加剤マスターバッチを配合した合成樹脂組成物の機械物性の低下を抑制することができる。 As described above in the resin additive masterbatch of the present invention, the component (C) may or may not be contained, but the components (A), (B) and (C) in the resin additive masterbatch ) is preferably 50 parts by mass or more, more preferably 75 parts by mass or more, and even more preferably 85 parts by mass or more, based on 100 parts by mass of the resin additive masterbatch, Particularly preferably, it is 95 parts by mass or more. When the resin additive masterbatch does not contain component (C), the total content referred to herein is the total content of components (A) and (B). As a result, deterioration of the mechanical properties of the synthetic resin composition containing the resin additive masterbatch can be suppressed.
 また、本発明の樹脂添加剤マスターバッチには、通常一般に用いられる樹脂添加剤を配合することができる。前記樹脂添加剤としては、例えば、フェノール系酸化防止剤、リン系酸化防止剤、チオエーテル系酸化防止剤、紫外線吸収剤、(B)成分以外のヒンダードアミン系光安定剤、造核剤、難燃剤、難燃助剤、滑剤、充填剤、金属石鹸、ハイドロタルサイト類、帯電防止剤、顔料、染料、中和剤等を挙げることができる。これら樹脂添加剤は、本発明の樹脂添加剤マスターバッチに含有させてもよく、本発明の樹脂添加剤マスターバッチとは別に合成樹脂に添加してもよい。これら樹脂添加剤は、(A)成分に含浸されていてもよく、(B)成分を含浸させた(A)成分と混合されていてもよい。 In addition, the resin additive masterbatch of the present invention can contain commonly used resin additives. Examples of the resin additives include phenol antioxidants, phosphorus antioxidants, thioether antioxidants, ultraviolet absorbers, hindered amine light stabilizers other than component (B), nucleating agents, flame retardants, Flame retardant aids, lubricants, fillers, metal soaps, hydrotalcites, antistatic agents, pigments, dyes, neutralizers and the like can be used. These resin additives may be contained in the resin additive masterbatch of the present invention, or may be added to the synthetic resin separately from the resin additive masterbatch of the present invention. These resin additives may be impregnated with the component (A) or may be mixed with the component (A) impregnated with the component (B).
 フェノール系酸化防止剤としては、例えば、2,6-ジ-tert-ブチル-p-クレゾール、2,6-ジフェニル-4-オクタデシロキシフェノール、ジステアリル(3,5-ジ-tert-ブチル-4-ヒドロキシベンジル)ホスホネート、1,6-ヘキサメチレンビス〔(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオン酸アミド〕、4,4’-チオビス(6-tert-ブチル-m-クレゾール)、2,2’-メチレンビス(4-メチル-6-tert-ブチルフェノール)、2,2’-メチレンビス(4-エチル-6-tert-ブチルフェノール)、4,4’-ブチリデンビス(6-tert-ブチル-m-クレゾール)、2,2’-エチリデンビス(4,6―ジ-tert-ブチルフェノール)、2,2’-エチリデンビス(4-sec-ブチル-6-tert-ブチルフェノール)、1,1,3-トリス(2-メチル-4-ヒドロキシ-5-tert-ブチルフェニル)ブタン、1,3,5-トリス(2,6-ジメチル-3-ヒドロキシ-4-tert-ブチルベンジル)イソシアヌレート、1,3,5-トリス(3,5-ジ-tert-ブチル-4-ヒドロキシベンジル)イソシアヌレート、1,3,5-トリス(3,5-ジ-tert-ブチル-4-ヒドロキシベンジル)-2,4,6-トリメチルベンゼン、2-tert-ブチル-4-メチル-6-(2-アクリロイルオキシ-3-tert-ブチル-5-メチルベンジル)フェノール、ステアリル(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート、ペンタエリスリトールテトラキス〔3-(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕、チオジエチレングリコールビス〔(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕、1,6-ヘキサメチレンビス〔(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート〕、ビス〔3,3-ビス(4-ヒドロキシ-3-tert-ブチルフェニル)ブチリックアシッド〕グリコールエステル、ビス〔2-tert-ブチル-4-メチル-6-(2-ヒドロキシ-3-tert-ブチル-5-メチルベンジル)フェニル〕テレフタレート、1,3,5-トリス〔(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオニルオキシエチル〕イソシアヌレート、3,9-ビス〔1,1-ジメチル-2-{(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオニルオキシ}エチル〕-2,4,8,10-テトラオキサスピロ〔5,5〕ウンデカン、トリエチレングリコールビス〔(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニル)プロピオネート〕等が挙げられる。これらのフェノール系酸化防止剤を用いる場合の含有量は、後述する合成樹脂組成物を製造した際に、(D)成分である合成樹脂100質量部に対しフェノール系酸化防止剤が、0.001~10質量部となる量であることが好ましく、0.01~0.5質量部となる量であることがより好ましい。 Phenolic antioxidants include, for example, 2,6-di-tert-butyl-p-cresol, 2,6-diphenyl-4-octadecyloxyphenol, distearyl (3,5-di-tert-butyl- 4-hydroxybenzyl)phosphonate, 1,6-hexamethylenebis[(3,5-di-tert-butyl-4-hydroxyphenyl)propionamide], 4,4′-thiobis(6-tert-butyl-m -cresol), 2,2′-methylenebis(4-methyl-6-tert-butylphenol), 2,2′-methylenebis(4-ethyl-6-tert-butylphenol), 4,4′-butylidenebis(6-tert -butyl-m-cresol), 2,2′-ethylidenebis(4,6-di-tert-butylphenol), 2,2′-ethylidenebis(4-sec-butyl-6-tert-butylphenol), 1, 1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane, 1,3,5-tris(2,6-dimethyl-3-hydroxy-4-tert-butylbenzyl)isocyanurate , 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl) isocyanurate, 1,3,5-tris(3,5-di-tert-butyl-4-hydroxybenzyl) -2,4,6-trimethylbenzene, 2-tert-butyl-4-methyl-6-(2-acryloyloxy-3-tert-butyl-5-methylbenzyl)phenol, stearyl (3,5-di-tert -butyl-4-hydroxyphenyl) propionate, pentaerythritol tetrakis [3-(3,5-di-tert-butyl-4-hydroxyphenyl) propionate], thiodiethylene glycol bis [(3,5-di-tert-butyl- 4-hydroxyphenyl)propionate], 1,6-hexamethylenebis[(3,5-di-tert-butyl-4-hydroxyphenyl)propionate], bis[3,3-bis(4-hydroxy-3-tert -butylphenyl)butyric acid]glycol ester, bis[2-tert-butyl-4-methyl-6-(2-hydroxy-3-tert-butyl-5-methylbenzyl)phenyl]terephthalate, 1,3,5 -tris[(3,5-di-tert-butyl-4-hydroxyphenyl)propionyloxyethyl]isocyanurate, 3,9-bis[1,1-dimethyl-2-{(3-tert-butyl-4- Hydroxy-5-methylphenyl)propionyloxy}ethyl]-2,4,8,10-tetraoxaspiro[5,5]undecane, triethylene glycol bis[(3-tert-butyl-4-hydroxy-5-methyl phenyl) propionate] and the like. When using these phenolic antioxidants, the content of the phenolic antioxidant is 0.001 per 100 parts by mass of the synthetic resin that is the component (D) when the synthetic resin composition described later is produced. It is preferably in an amount of up to 10 parts by mass, and more preferably in an amount of 0.01 to 0.5 parts by mass.
 リン系酸化防止剤としては、例えば、トリス(ノニルフェニル)ホスファイト、トリス〔2-tert-ブチル-4-(3-tert-ブチル-4-ヒドロキシ-5-メチルフェニルチオ)-5-メチルフェニル〕ホスファイト、トリデシルホスファイト、オクチルジフェニルホスファイト、ジデシルモノフェニルホスファイト、ビス(トリデシル)ペンタエリスリトールジホスファイト、ビス(ノニルフェニル)ペンタエリスリトールジホスファイト、ビス(2,4-ジ-tert-ブチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,6-ジ-tert-ブチル-4-メチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,4,6-トリ-tert-ブチルフェニル)ペンタエリスリトールジホスファイト、ビス(2,4-ジクミルフェニル)ペンタエリスリトールジホスファイト、テトラキス(トリデシル)イソプロピリデンジフェノールジホスファイト、テトラキス(トリデシル)-4,4’-n-ブチリデンビス(2-tert-ブチル-5-メチルフェノール)ジホスファイト、ヘキサキス(トリデシル)-1,1,3-トリス(2-メチル-4-ヒドロキシ-5-tert-ブチルフェニル)ブタントリホスファイト、テトラキス(2,4-ジ-tert-ブチルフェニル)ビフェニレンジホスホナイト、9,10-ジヒドロ-9-オキサ-10-ホスファフェナンスレン-10-オキサイド、2,2’-メチレンビス(4,6-tert-ブチルフェニル)-2-エチルヘキシルホスファイト、2,2’-メチレンビス(4,6-tert-ブチルフェニル)-オクタデシルホスファイト、2,2’-エチリデンビス(4,6-ジ-tert-ブチルフェニル)フルオロホスファイト、トリス(2-〔(2,4,8,10-テトラキス-tert-ブチルジベンゾ〔d,f〕〔1,3,2〕ジオキサホスフェピン-6-イル)オキシ〕エチル)アミン、2-エチル-2-ブチルプロピレングリコールと2,4,6-トリ-tert-ブチルフェノールのホスファイト等が挙げられる。これらのリン系酸化防止剤の使用量は、後述する合成樹脂組成物を製造した際に、(D)成分である合成樹脂100質量部に対しリン系酸化防止剤が、0.001~10質量部となる量であることが好ましく、0.01~0.5質量部となる量であることがより好ましい。 Examples of phosphorus antioxidants include tris(nonylphenyl) phosphite, tris[2-tert-butyl-4-(3-tert-butyl-4-hydroxy-5-methylphenylthio)-5-methylphenyl ] Phosphite, tridecylphosphite, octyldiphenylphosphite, didecylmonophenylphosphite, bis(tridecyl)pentaerythritol diphosphite, bis(nonylphenyl)pentaerythritol diphosphite, bis(2,4-di- tert-butylphenyl)pentaerythritol diphosphite, bis(2,6-di-tert-butyl-4-methylphenyl)pentaerythritol diphosphite, bis(2,4,6-tri-tert-butylphenyl)penta Erythritol diphosphite, bis(2,4-dicumylphenyl)pentaerythritol diphosphite, tetrakis(tridecyl)isopropylidene diphenol diphosphite, tetrakis(tridecyl)-4,4'-n-butylidene bis(2-tert -butyl-5-methylphenol) diphosphite, hexakis(tridecyl)-1,1,3-tris(2-methyl-4-hydroxy-5-tert-butylphenyl)butane triphosphite, tetrakis(2,4-di- tert-butylphenyl)biphenylenediphosphonite, 9,10-dihydro-9-oxa-10-phosphaphenanthrene-10-oxide, 2,2′-methylenebis(4,6-tert-butylphenyl)-2 -ethylhexylphosphite, 2,2'-methylenebis(4,6-tert-butylphenyl)-octadecylphosphite, 2,2'-ethylidenebis(4,6-di-tert-butylphenyl)fluorophosphite, tris (2-[(2,4,8,10-tetrakis-tert-butyldibenzo[d,f][1,3,2]dioxaphosphepin-6-yl)oxy]ethyl)amine, 2-ethyl Phosphite of -2-butylpropylene glycol and 2,4,6-tri-tert-butylphenol. The amount of these phosphorus antioxidants used is 0.001 to 10 parts by mass of the phosphorus antioxidant with respect to 100 parts by mass of the synthetic resin that is the component (D) when the synthetic resin composition described later is produced. The amount is preferably 0.01 to 0.5 parts by mass, more preferably 0.01 to 0.5 parts by mass.
 チオエーテル系酸化防止剤としては、例えば、チオジプロピオン酸ジラウリル、チオジプロピオン酸ジミリスチル、チオジプロピオン酸ジステアリル等のジアルキルチオジプロピオネート類、及びペンタエリスリトールテトラキス(β-アルキルメルカプトプロピオネート類が挙げられる。これらのチオエーテル系酸化防止剤の使用量は、後述する合成樹脂組成物を製造した際に、(D)成分である合成樹脂100質量部に対しチオエーテル系酸化防止剤が、0.001~10質量部となる量であることが好ましく、0.01~0.5質量部となる量であることがより好ましい。 Examples of thioether antioxidants include dialkylthiodipropionates such as dilauryl thiodipropionate, dimyristyl thiodipropionate, and distearyl thiodipropionate, and pentaerythritol tetrakis (β-alkylmercaptopropionates These thioether-based antioxidants are used in an amount of 0.00 to 100 parts by mass of the synthetic resin as component (D) when the synthetic resin composition described later is produced. 001 to 10 parts by mass, and more preferably 0.01 to 0.5 parts by mass.
 紫外線吸収剤としては、例えば、2,4-ジヒドロキシベンゾフェノン、2-ヒドロキシ-4-メトキシベンゾフェノン、2-ヒドロキシ-4-オクトキシベンゾフェノン、5,5’-メチレンビス(2-ヒドロキシ-4-メトキシベンゾフェノン)等の2-ヒドロキシベンゾフェノン類;2-(2’-ヒドロキシ-5’-メチルフェニル)ベンゾトリアゾール、2-(2’-ヒドロキシ-3’,5’-ジ-tert-ブチルフェニル)-5-クロロベンゾトリアゾ-ル、2-(2’-ヒドロキシ-3’-tert-ブチル-5’-メチルフェニル)-5-クロロベンゾトリアゾ-ル、2-(2’-ヒドロキシ-5’-tert-オクチルフェニル)ベンゾトリアゾ-ル、2-(2’-ヒドロキシ-3’,5’-ジクミルフェニル)ベンゾトリアゾ-ル、2,2’-メチレンビス(4-tert-オクチル-6-(ベンゾトリアゾリル)フェノール)、2-(2’-ヒドロキシ-3’-tert-ブチル-5’-カルボキシフェニル)ベンゾトリアゾール等の2-(2’-ヒドロキシフェニル)ベンゾトリアゾール類;フェニルサリシレート、レゾルシノールモノベンゾエート、2,4-ジ-tert-ブチルフェニル-3,5-ジ-tert-ブチル-4-ヒドロキシベンゾエート、2,4-ジ-tert-アミルフェニル-3,5-ジ-tert-ブチル-4-ヒドロキシベンゾエート等のベンゾエート類;2-エチル-2’-エトキシオキザニリド、2-エトキシ-4’-ドデシルオキザニリド等の置換オキザニリド類;エチル-α-シアノ-β、β-ジフェニルアクリレート、メチル-2-シアノ-3-メチル-3-(p-メトキシフェニル)アクリレート等のシアノアクリレート類;2-(2-ヒドロキシ-4-オクトキシフェニル)-4,6-ビス(2,4-ジ-tert-ブチルフェニル)-s-トリアジン、2-(2-ヒドロキシ-4-メトキシフェニル)-4,6-ジフェニル-s-トリアジン、2-(2-ヒドロキシ-4-プロポキシ-5-メチルフェニル)-4,6-ビス(2,4-ジ-tert-ブチルフェニル)-s-トリアジン等のトリアリールトリアジン類が挙げられる。これらの紫外線吸収剤の使用量は、後述する合成樹脂組成物を製造した際に、(D)成分である合成樹脂100質量部に対し紫外線吸収剤が、0.001~10質量部となる量であることが好ましく、0.01~0.5質量部となる量であることがより好ましい。 UV absorbers include, for example, 2,4-dihydroxybenzophenone, 2-hydroxy-4-methoxybenzophenone, 2-hydroxy-4-octoxybenzophenone, 5,5′-methylenebis(2-hydroxy-4-methoxybenzophenone) 2-hydroxybenzophenones such as; 2-(2′-hydroxy-5′-methylphenyl)benzotriazole, 2-(2′-hydroxy-3′,5′-di-tert-butylphenyl)-5-chloro benzotriazole, 2-(2'-hydroxy-3'-tert-butyl-5'-methylphenyl)-5-chlorobenzotriazole, 2-(2'-hydroxy-5'-tert- octylphenyl)benzotriazole, 2-(2'-hydroxy-3',5'-dicumylphenyl)benzotriazole, 2,2'-methylenebis(4-tert-octyl-6-(benzotriazolyl) 2-(2'-hydroxyphenyl)benzotriazoles such as phenol), 2-(2'-hydroxy-3'-tert-butyl-5'-carboxyphenyl)benzotriazole; phenyl salicylate, resorcinol monobenzoate, 2, 4-di-tert-butylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate, 2,4-di-tert-amylphenyl-3,5-di-tert-butyl-4-hydroxybenzoate and the like benzoates of; substituted oxanilides such as 2-ethyl-2'-ethoxyoxanylide and 2-ethoxy-4'-dodecyloxanilide; ethyl-α-cyano-β, β-diphenylacrylate, methyl-2- Cyanoacrylates such as cyano-3-methyl-3-(p-methoxyphenyl)acrylate; 2-(2-hydroxy-4-octoxyphenyl)-4,6-bis(2,4-di-tert-butyl phenyl)-s-triazine, 2-(2-hydroxy-4-methoxyphenyl)-4,6-diphenyl-s-triazine, 2-(2-hydroxy-4-propoxy-5-methylphenyl)-4,6 -Triaryltriazines such as bis(2,4-di-tert-butylphenyl)-s-triazine. The amount of these ultraviolet absorbers to be used is 0.001 to 10 parts by mass of the ultraviolet absorber with respect to 100 parts by mass of the synthetic resin that is the component (D) when the synthetic resin composition described later is produced. and more preferably 0.01 to 0.5 parts by mass.
 (B)成分以外のヒンダードアミン系光安定剤としては、例えば、2,2,6,6-テトラメチル-4-ピペリジルベンゾエート、ビス(2,2,6,6-テトラメチル-4-ピペリジル)セバケート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)セバケート、テトラキス(2,2,6,6-テトラメチル-4-ピペリジル)-1,2,3,4-ブタンテトラカルボキシレート、テトラキス(1,2,2,6,6-ペンタメチル-4-ピペリジル)-1,2,3,4-ブタンテトラカルボキシレート、ビス(2,2,6,6-テトラメチル-4-ピペリジル)・ビス(トリデシル)-1,2,3,4-ブタンテトラカルボキシレート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)・ビス(トリデシル)-1,2,3,4-ブタンテトラカルボキシレート、ビス(1,2,2,6,6-ペンタメチル-4-ピペリジル)-2-ブチル-2-(3,5-ジ-tert-ブチル-4-ヒドロキシベンジル)マロネート、1-(2-ヒドロキシエチル)-2,2,6,6-テトラメチル-4-ピペリジノ-ル/コハク酸ジエチル重縮合物、1,6-ビス(2,2,6,6-テトラメチル-4-ピペリジルアミノ)ヘキサン/2,4-ジクロロ-6-モルホリノ-s-トリアジン重縮合物、1,6-ビス(2,2,6,6-テトラメチル-4-ピペリジルアミノ)ヘキサン/2,4-ジクロロ-6-tert-オクチルアミノ-s-トリアジン重縮合物、1,5,8,12-テトラキス〔2,4-ビス(N-ブチル-N-(2,2,6,6-テトラメチル-4-ピペリジル)アミノ)-s-トリアジン-6-イル〕-1,5,8,12-テトラアザドデカン、1,5,8,12-テトラキス〔2,4-ビス(N-ブチル-N-(1,2,2,6,6-ペンタメチル-4-ピペリジル)アミノ)-s-トリアジン-6-イル〕-1,5,8-12-テトラアザドデカン、1,6,11-トリス〔2,4-ビス(N-ブチル-N-(2,2,6,6-テトラメチル-4-ピペリジル)アミノ)-s-トリアジン-6-イル〕アミノウンデカン、1,6,11-トリス〔2,4-ビス(N-ブチル-N-(1,2,2,6,6-ペンタメチル-4-ピペリジル)アミノ)-s-トリアジン-6-イル〕アミノウンデカン、ビス(2,2,6,6-テトラメチル-1-オクチルオキシ-4-ピペリジル)デカンジオアート、BASF社製TINUVIN NOR 371等が挙げられる。これらのヒンダードアミン系光安定剤の使用量は、(D)成分である合成樹脂100質量部に対して、0.001~30質量部であることが好ましく、0.01~10質量部であることがより好ましい。 Examples of hindered amine light stabilizers other than component (B) include 2,2,6,6-tetramethyl-4-piperidyl benzoate and bis(2,2,6,6-tetramethyl-4-piperidyl) sebacate. , bis(1,2,2,6,6-pentamethyl-4-piperidyl) sebacate, tetrakis(2,2,6,6-tetramethyl-4-piperidyl)-1,2,3,4-butanetetracarboxy tetrakis(1,2,2,6,6-pentamethyl-4-piperidyl)-1,2,3,4-butanetetracarboxylate, bis(2,2,6,6-tetramethyl-4-piperidyl) )·bis(tridecyl)-1,2,3,4-butanetetracarboxylate, bis(1,2,2,6,6-pentamethyl-4-piperidyl)·bis(tridecyl)-1,2,3, 4-butane tetracarboxylate, bis(1,2,2,6,6-pentamethyl-4-piperidyl)-2-butyl-2-(3,5-di-tert-butyl-4-hydroxybenzyl)malonate, 1-(2-hydroxyethyl)-2,2,6,6-tetramethyl-4-piperidinol/diethyl succinate polycondensate, 1,6-bis(2,2,6,6-tetramethyl- 4-piperidylamino)hexane/2,4-dichloro-6-morpholino-s-triazine polycondensate, 1,6-bis(2,2,6,6-tetramethyl-4-piperidylamino)hexane/2, 4-dichloro-6-tert-octylamino-s-triazine polycondensate, 1,5,8,12-tetrakis[2,4-bis(N-butyl-N-(2,2,6,6-tetra methyl-4-piperidyl)amino)-s-triazin-6-yl]-1,5,8,12-tetraazadodecane, 1,5,8,12-tetrakis[2,4-bis(N-butyl- N-(1,2,2,6,6-pentamethyl-4-piperidyl)amino)-s-triazin-6-yl]-1,5,8-12-tetraazadodecane, 1,6,11-tris [2,4-bis(N-butyl-N-(2,2,6,6-tetramethyl-4-piperidyl)amino)-s-triazin-6-yl]aminoundecane, 1,6,11-tris [2,4-bis(N-butyl-N-(1,2,2,6,6-pentamethyl-4-piperidyl)amino)-s-triazin-6-yl]aminoundecane, bis(2,2, 6,6-tetramethyl-1-octyloxy-4-piperidyl)decanedioate, BASF TINUVIN NOR 371, and the like. The amount of these hindered amine light stabilizers used is preferably 0.001 to 30 parts by mass, more preferably 0.01 to 10 parts by mass, with respect to 100 parts by mass of the synthetic resin that is component (D). is more preferred.
 本発明の樹脂添加剤マスターバッチにおいて、(A)~(C)以外の成分を配合する場合、その配合量は、(A)成分100質量部に対して、合計で200質量部以下とすることが好ましい。
 本発明の樹脂添加剤マスターバッチは、樹脂添加剤マスターバッチ中の有効成分の濃度を最大化する点から、実質的に(A)成分及び(B)成分のみを含有すること、ならびに、実質的に(A)成分、(B)成分及び(C)成分のみを含有することが好ましい。実質的に(A)成分及び(B)成分のみ、並びに、実質的に(A)成分、(B)成分及び(C)成分のみとは、(A)、(B)及び(C)以外の成分の量が例えばマスターバッチ中合計1質量%以下、より好ましくは0.1質量%以下であることを意味することが好ましい。最も好ましくは、樹脂添加剤マスターバッチは(A)成分及び(B)成分のみを含有するか、或いは、(A)成分、(B)成分及び(C)成分のみを含有する。
In the resin additive masterbatch of the present invention, when components other than (A) to (C) are blended, the total blending amount should be 200 parts by mass or less per 100 parts by mass of component (A). is preferred.
From the viewpoint of maximizing the concentration of active ingredients in the resin additive masterbatch of the present invention, the resin additive masterbatch of the present invention contains substantially only components (A) and (B), preferably contains only components (A), (B) and (C). Substantially only (A) component and (B) component, and substantially only (A) component, (B) component and (C) component are components other than (A), (B) and (C) It is preferred to mean that the amount of the components is for example 1% by weight or less in total, more preferably 0.1% by weight or less in the masterbatch. Most preferably, the resin additive masterbatch contains only components (A) and (B), or contains only components (A), (B) and (C).
 (B)ヒンダードアミン化合物を、上記(A)表面処理シリカに含浸させる手法としては、例えば、以下の方法を挙げることができる。但し、本発明はこれらの方法によって制限されるものではない。また、(B)ヒンダードアミン化合物は、(C)ベンゾエート化合物と混合したものであってもよい。
 方法1.必要に応じて加熱して液体状態にした(B)ヒンダードアミン化合物を、大気圧もしくは真空下に(A)表面処理シリカと混合して、(A)表面処理シリカに含浸させる方法。
 方法2.固体の(B)ヒンダードアミン化合物を(A)表面処理シリカと混合して、大気圧もしくは真空下に、固体のまま(A)表面処理シリカに吸着・収着させる方法。
 方法3.(B)ヒンダードアミン化合物を溶媒に溶解した溶液を(A)表面処理シリカと混合して、大気圧もしくは真空下に、(A)表面処理シリカに含浸させた後、溶媒を留去する方法。
 方法4.(B)ヒンダードアミン化合物を(A)表面処理シリカの表面に担持させ、加圧により(B)ヒンダードアミン化合物を(A)表面処理シリカの細孔の内部に移動・吸着させる方法。
 方法5.(B)ヒンダードアミン化合物を気化させ、気体状態で(A)表面処理シリカに吸着・含浸させる方法。方法6.(A)表面処理シリカの存在下で、(B)ヒンダードアミン化合物を合成して、生成物として(B)ヒンダードアミン化合物を(A)表面処理シリカに含浸させる方法。
(B) The method for impregnating (A) the surface-treated silica with the hindered amine compound includes, for example, the following method. However, the present invention is not limited by these methods. Also, (B) the hindered amine compound may be mixed with (C) the benzoate compound.
Method 1. A method of mixing the (B) hindered amine compound, which is optionally heated to a liquid state, with the (A) surface-treated silica under atmospheric pressure or vacuum to impregnate the (A) surface-treated silica.
Method 2. A method of mixing a solid (B) hindered amine compound with (A) a surface-treated silica and allowing the solid to be adsorbed/sorbed onto the (A) surface-treated silica under atmospheric pressure or vacuum.
Method 3. (B) A method of mixing a solution of a hindered amine compound in a solvent with (A) surface-treated silica, impregnating (A) surface-treated silica under atmospheric pressure or vacuum, and then distilling off the solvent.
Method 4. (B) A method in which a hindered amine compound is carried on the surface of (A) the surface-treated silica, and pressure is applied to move and adsorb the (B) hindered amine compound inside the pores of the (A) surface-treated silica.
Method 5. (B) A method of evaporating a hindered amine compound and adsorbing and impregnating (A) the surface-treated silica in a gaseous state. Method 6. (A) A method of synthesizing (B) a hindered amine compound in the presence of a surface-treated silica and impregnating (A) the surface-treated silica with the (B) hindered amine compound as a product.
 上記の中でも、操作が簡便なことから、方法1、方法2及び方法3が好ましく、方法1及び方法2がより好ましく、方法1がさらにより好ましい。 Among the above, methods 1, 2, and 3 are preferred, methods 1 and 2 are more preferred, and method 1 is even more preferred, since the operation is simple.
 本発明においては、(A)表面処理シリカへの(B)ヒンダードアミン化合物の含浸はできるだけ均一であることが好ましい。また、(A)表面処理シリカは、(B)ヒンダードアミン化合物を含浸しやすいように、乾燥、分級などの前処理を施しておくことが好ましい。また、含浸は、シリカの細孔中に空気がないように真空下で行ってもよい。 In the present invention, (A) surface-treated silica is preferably impregnated with (B) hindered amine compound as uniformly as possible. In addition, (A) the surface-treated silica is preferably subjected to pretreatment such as drying and classification so that it can be easily impregnated with (B) the hindered amine compound. Impregnation may also be performed under vacuum so that there is no air in the pores of the silica.
 本発明の樹脂添加剤マスターバッチを製造する装置は、特に制限はなく、各種ミキサーや、撹拌槽もしくは転動槽等を用いることができる。これらの装置には、加熱・冷却装置、減圧装置、撹拌装置、原料回収機構、不活性ガス供給装置等が付帯されていてもよい。
 含浸は、回分式でも、半回分式でも、連続式で行われていてもよい。
The apparatus for producing the resin additive masterbatch of the present invention is not particularly limited, and various types of mixers, stirring tanks, tumbling tanks, and the like can be used. These devices may be accompanied by a heating/cooling device, a decompression device, a stirring device, a raw material recovery mechanism, an inert gas supply device, and the like.
Impregnation can be carried out batchwise, semi-batchwise or continuously.
 樹脂添加剤マスターバッチは、3%重量減少温度が230℃超であることが好適であり、235℃以上が好ましく、240℃以上がより好ましく、250℃以上が特に好適であり、260℃以上が最も好ましい。上限は400℃以下であることが好適である。樹脂添加剤マスターバッチの3%重量減少温度は実施例に記載の方法にて測定できる。 The 3% weight loss temperature of the resin additive masterbatch is preferably higher than 230°C, preferably 235°C or higher, more preferably 240°C or higher, particularly preferably 250°C or higher, and 260°C or higher. Most preferred. It is preferable that the upper limit is 400° C. or less. The 3% weight loss temperature of the resin additive masterbatch can be measured by the method described in Examples.
<合成樹脂組成物>
 合成樹脂組成物は、本発明の樹脂添加剤マスターバッチを、(D)成分:合成樹脂、特に好ましくは、熱可塑性樹脂に配合してなるものである。
<Synthetic resin composition>
The synthetic resin composition is obtained by blending the resin additive masterbatch of the present invention with component (D): a synthetic resin, particularly preferably a thermoplastic resin.
 前記熱可塑性樹脂の具体例としては、ポリプロピレン、高密度ポリエチレン、低密度ポリエチレン、直鎖状低密度ポリエチレン、架橋ポリエチレン、超高分子量ポリエチレン、ポリブテン-1、ポリ-3-メチルペンテン、ポリ-4-メチルペンテン等のα-オレフィン重合体又はエチレン-酢酸ビニル共重合体、エチレン-エチルアクリレート共重合体、エチレン-プロピレン共重合体等のポリオレフィン系樹脂及びオレフィン共重合体;ポリ塩化ビニル、ポリ塩化ビニリデン、塩素化ポリエチレン、塩素化ポリプロピレン、ポリフッ化ビニリデン、塩化ゴム、塩化ビニル-酢酸ビニル共重合体、塩化ビニル-エチレン共重合体、塩化ビニル-塩化ビニリデン共重合体、塩化ビニル-塩化ビニリデン-酢酸ビニル三元共重合体、塩化ビニル-アクリル酸エステル共重合体、塩化ビニル-マレイン酸エステル共重合体、塩化ビニル-シクロヘキシルマレイミド共重合体等の含ハロゲン樹脂;石油樹脂、クマロン樹脂、ポリスチレン、ポリ酢酸ビニル、アクリル樹脂、スチレン及び/又はα-メチルスチレンと他の単量体(例えば、無水マレイン酸、フェニルマレイミド、メタクリル酸メチル、ブタジエン、アクリロニトリル等)との共重合体(例えば、AS樹脂、ABS(アクリロニトリルブタジエンスチレン共重合体)樹脂、ACS樹脂、SBS樹脂、MBS樹脂、耐熱ABS樹脂、MABS樹脂等);ポリメチルメタクリレート、ポリビニルアルコール、ポリビニルホルマール、ポリビニルブチラール;ポリエチレンテレフタレート、ポリブチレンテレフタレート、ポリシクロヘキサンジメチレンテレフタレート等のポリアルキレンテレフタレート、ポリエチレンナフタレート、ポリブチレンナフタレート等のポリアルキレンナフタレート等の芳香族ポリエステル及びポリテトラメチレンテレフタレート等の直鎖ポリエステル;ポリヒドロキシブチレート、ポリカプロラクトン、ポリブチレンサクシネート、ポリエチレンサクシネート、ポリ乳酸、ポリリンゴ酸、ポリグリコール酸、ポリジオキサン、ポリ(2-オキセタノン)等の分解性脂肪族ポリエステル;ポリフェニレンオキサイド、ポリカプロラクタム及びポリヘキサメチレンアジパミド等のポリアミド、ポリカーボネート、ポリカーボネート/ABS樹脂、分岐ポリカーボネート、ポリアセタール、ポリフェニレンサルファイド、ポリウレタン、繊維素系樹脂、ポリイミド樹脂、ポリサルフォン、ポリフェニレンエーテル、ポリエーテルケトン、ポリエーテルエーテルケトン、液晶ポリマー等の熱可塑性樹脂及びこれらのブレンド物を挙げることができる。また、熱可塑性樹脂は、イソプレンゴム、ブタジエンゴム、アクリロニトリル-ブタジエン共重合ゴム、スチレン-ブタジエン共重合ゴム、フッ素ゴム、シリコーンゴム、ポリオレフィン系熱可塑性エラストマー、スチレン系熱可塑性エラストマー、ポリエステル系熱可塑性エラストマー、ニトリル系熱可塑性エラストマー、ナイロン系熱可塑性エラストマー、塩化ビニル系熱可塑性エラストマー、ポリアミド系熱可塑性エラストマー、ポリウレタン系熱可塑性エラストマー等のエラストマーであってもよい。本発明において、これらの熱可塑性樹脂は、単独で使用してもよく、2種以上を併せて使用してもよい。また、熱可塑性樹脂はアロイ化されていてもよい。 Specific examples of the thermoplastic resin include polypropylene, high-density polyethylene, low-density polyethylene, linear low-density polyethylene, crosslinked polyethylene, ultra-high molecular weight polyethylene, polybutene-1, poly-3-methylpentene, poly-4- α-olefin polymers such as methylpentene, polyolefin resins and olefin copolymers such as ethylene-vinyl acetate copolymer, ethylene-ethyl acrylate copolymer, ethylene-propylene copolymer; polyvinyl chloride, polyvinylidene chloride , chlorinated polyethylene, chlorinated polypropylene, polyvinylidene fluoride, chlorinated rubber, vinyl chloride-vinyl acetate copolymer, vinyl chloride-ethylene copolymer, vinyl chloride-vinylidene chloride copolymer, vinyl chloride-vinylidene chloride-vinyl acetate Halogen-containing resins such as terpolymers, vinyl chloride-acrylate copolymers, vinyl chloride-maleate copolymers, vinyl chloride-cyclohexylmaleimide copolymers; petroleum resins, coumarone resins, polystyrene, polyacetic acid Copolymers (e.g., AS resins, ABS (Acrylonitrile-butadiene-styrene copolymer) resin, ACS resin, SBS resin, MBS resin, heat-resistant ABS resin, MABS resin, etc.); polymethyl methacrylate, polyvinyl alcohol, polyvinyl formal, polyvinyl butyral; polyethylene terephthalate, polybutylene terephthalate, polycyclohexane Aromatic polyesters such as polyalkylene terephthalates such as dimethylene terephthalate, polyethylene naphthalate, polyalkylene naphthalates such as polybutylene naphthalate, and linear polyesters such as polytetramethylene terephthalate; polyhydroxybutyrate, polycaprolactone, polybutylene succinate degradable aliphatic polyesters such as polylactic acid, polyethylene succinate, polylactic acid, polymalic acid, polyglycolic acid, polydioxane, and poly(2-oxetanone); polyamides and polycarbonates such as polyphenylene oxide, polycaprolactam and polyhexamethylene adipamide , Polycarbonate/ABS resin, branched polycarbonate, polyacetal, polyphenylene sulfide, polyurethane, cellulose resin, polyimide resin, polysulfone, polyphenylene ether, polyetherketone, polyetheretherketone, liquid crystal polymer and other thermoplastic resins and blends thereof can be mentioned. Thermoplastic resins include isoprene rubber, butadiene rubber, acrylonitrile-butadiene copolymer rubber, styrene-butadiene copolymer rubber, fluororubber, silicone rubber, polyolefin thermoplastic elastomer, styrene thermoplastic elastomer, and polyester thermoplastic elastomer. , a nitrile-based thermoplastic elastomer, a nylon-based thermoplastic elastomer, a vinyl chloride-based thermoplastic elastomer, a polyamide-based thermoplastic elastomer, a polyurethane-based thermoplastic elastomer, and the like. In the present invention, these thermoplastic resins may be used alone or in combination of two or more. Also, the thermoplastic resin may be alloyed.
 これらの熱可塑性樹脂は、分子量、重合度、密度、軟化点、溶媒への不溶分の割合、立体規則性の程度、触媒残渣の有無、原料となるモノマーの種類や配合比率、重合触媒の種類(例えば、チーグラー触媒、メタロセン触媒等)等に関わらず使用することができる。これらの熱可塑性樹脂の中でも、(B)成分の効果が安定して発現される点から、ポリオレフィン系樹脂、ポリスチレン系樹脂並びにオレフィン又はスチレンの共重合体からなる群から選ばれる1種以上が好ましく、それらと熱可塑性エラストマーを併用する場合も好ましい。 These thermoplastic resins have molecular weight, degree of polymerization, density, softening point, ratio of insolubles in solvents, degree of stereoregularity, presence or absence of catalyst residue, type and blending ratio of raw material monomers, type of polymerization catalyst (eg, Ziegler catalyst, metallocene catalyst, etc.) and the like can be used. Among these thermoplastic resins, one or more selected from the group consisting of polyolefin-based resins, polystyrene-based resins, and olefin- or styrene-copolymers is preferable because the effect of the component (B) is stably exhibited. It is also preferable to use them in combination with a thermoplastic elastomer.
 本発明の合成樹脂組成物の合成樹脂としてポリオレフィン系樹脂を用いる場合は、前記ポリオレフィン系樹脂中の触媒残渣を中和するために、本発明の効果を損なわない範囲で、公知の中和剤を含有することが好ましい。中和剤としては、例えば、ステアリン酸カルシウム、ステアリン酸リチウム、ステアリン酸ナトリウム、ステアリン酸マグネシウム等の脂肪酸金属塩、エチレンビス(ステアリン酸アミド)、エチレンビス(12-ヒドロキシステアリン酸アミド)、ステアリン酸アミド等の脂肪酸アミド化合物、又は、ハイドロタルサイト等の無機化合物が挙げられる。これら中和剤は単独で用いてもよく、2種以上を用いてもよい。これらの中和剤の使用量は、合成樹脂100質量部に対して、0.001~3質量部であることが好ましく、0.01~1質量部であることがより好ましい。 When a polyolefin resin is used as the synthetic resin of the synthetic resin composition of the present invention, a known neutralizing agent is added to neutralize the catalyst residue in the polyolefin resin within a range that does not impair the effects of the present invention. It is preferable to contain. Examples of neutralizing agents include fatty acid metal salts such as calcium stearate, lithium stearate, sodium stearate and magnesium stearate, ethylenebis(stearic acid amide), ethylenebis(12-hydroxystearic acid amide), and stearic acid amide. or inorganic compounds such as hydrotalcite. These neutralizing agents may be used alone or in combination of two or more. The amount of these neutralizing agents used is preferably 0.001 to 3 parts by mass, more preferably 0.01 to 1 part by mass, per 100 parts by mass of the synthetic resin.
 本発明の合成樹脂組成物中の(B)成分の含有量の下限は、合成樹脂100質量部に対して0.001質量部以上であることが好ましく、0.01質量部以上であることがより好ましく、0.03質量部以上であることがさらにより好ましい。これにより、(B)成分の効果が安定して発現される。一方、(B)成分の含有量の上限は、合成樹脂100質量部に対して10質量部以下であることが好ましく、5質量部以下であることがより好ましく、3質量部以下であることがさらにより好ましい。これにより、合成樹脂組成物又は後述の成形体の表面にブリードが発生しにくくなる。 The lower limit of the content of component (B) in the synthetic resin composition of the present invention is preferably 0.001 parts by mass or more, preferably 0.01 parts by mass or more, relative to 100 parts by mass of the synthetic resin. More preferably, it is still more preferably 0.03 parts by mass or more. Thereby, the effect of the component (B) is stably exhibited. On the other hand, the upper limit of the content of component (B) is preferably 10 parts by mass or less, more preferably 5 parts by mass or less, and 3 parts by mass or less per 100 parts by mass of the synthetic resin. Even more preferred. As a result, bleeding is less likely to occur on the surface of the synthetic resin composition or the molding described later.
<成形体>
 本発明の成形体は、本発明の合成樹脂組成物を成形してなるものである。成形方法及び成形条件については特に制限はなく、公知の成形方法及び成形条件を用いることができる。具体的な成形方法としては、押出加工、カレンダー加工、射出成形、ロール、圧縮成形、ブロー成形、回転成形等が挙げられ、樹脂板、シート、フィルム、ボトル、繊維、異形品等の種々の形状の成形体を製造することができる。
<Molded body>
The molded article of the present invention is obtained by molding the synthetic resin composition of the present invention. The molding method and molding conditions are not particularly limited, and known molding methods and molding conditions can be used. Specific molding methods include extrusion, calendering, injection molding, roll molding, compression molding, blow molding, and rotational molding. can be produced.
 本発明の合成樹脂組成物及びその成形体は、電気・電子・通信、農林水産、鉱業、建設、食品、繊維、衣類、医療、石炭、石油、ゴム、皮革、自動車、精密機器、木材、建材、土木、家具、印刷、楽器等の幅広い産業分野に使用することができる。より具体的には、プリンター、パソコン、ワープロ、キーボード、PDA(小型情報端末機)、電話機、複写機、ファクシミリ、ECR(電子式金銭登録機)、電卓、電子手帳、カード、ホルダー、文具等の事務、OA機器、洗濯機、冷蔵庫、掃除機、電子レンジ、照明器具、ゲーム機、アイロン、コタツ等の家電機器、TV、VTR、ビデオカメラ、ラジカセ、テープレコーダー、ミニディスク、CDプレーヤー、スピーカー、液晶ディスプレー等のAV機器、コネクター、リレー、コンデンサー、スイッチ、プリント基板、コイルボビン、半導体封止材料、LED封止材料、電線、ケーブル、トランス、偏向ヨーク、分電盤、時計等の電気・電子部品及び通信機器、OA機器等のハウジング(枠、筐体、カバー、外装)や部品、自動車内外装材の用途に用いられる。 The synthetic resin composition of the present invention and its molded article can be used in electricity, electronics, communications, agriculture, forestry and fisheries, mining, construction, food, textiles, clothing, medicine, coal, petroleum, rubber, leather, automobiles, precision equipment, lumber, and building materials. , civil engineering, furniture, printing, musical instruments, etc. More specifically, printers, personal computers, word processors, keyboards, PDAs (small information terminals), telephones, copiers, facsimiles, ECRs (electronic cash registers), calculators, electronic notebooks, cards, holders, stationery, etc. Office equipment, OA equipment, washing machines, refrigerators, vacuum cleaners, microwave ovens, lighting equipment, game machines, irons, household appliances such as kotatsu, TVs, VTRs, video cameras, radio cassette players, tape recorders, mini discs, CD players, speakers, AV equipment such as liquid crystal displays, connectors, relays, capacitors, switches, printed circuit boards, coil bobbins, semiconductor encapsulation materials, LED encapsulation materials, electric wires, cables, transformers, deflection yokes, distribution boards, electrical and electronic parts such as clocks It is also used for housings (frames, cases, covers, exteriors) and parts of communication equipment, OA equipment, etc., and interior and exterior materials for automobiles.
 さらに、本発明の合成樹脂組成物及びその成形体は、座席(詰物、表地等)、ベルト、天井張り、コンパーチブルトップ、アームレスト、ドアトリム、リアパッケージトレイ、カーペット、マット、サンバイザー、ホイルカバー、マットレスカバー、エアバック、絶縁材、吊り手、吊り手帯、電線被覆材、電気絶縁材、塗料、コーティング材、上張り材、床材、隅壁、カーペット、壁紙、壁装材、外装材、内装材、屋根材、デッキ材、壁材、柱材、敷板、塀の材料、骨組及び繰形、窓及びドア形材、こけら板、羽目、テラス、バルコニー、防音板、断熱板、窓材等の、自動車、ハイブリッドカー、電気自動車、車両、船舶、航空機、建物、住宅又は建築用材料や、土木材料、衣料、カーテン、シーツ、合板、合繊板、絨毯、玄関マット、シート、バケツ、ホース、容器、眼鏡、鞄、ケース、ゴーグル、スキー板、ラケット、テント、楽器等の生活用品、スポーツ用品、等の各種用途に使用される。 Furthermore, the synthetic resin composition of the present invention and its molded product can be used for seats (filling, outer material, etc.), belts, ceiling coverings, compatible tops, armrests, door trims, rear package trays, carpets, mats, sun visors, foil covers, mattresses. Covers, airbags, insulating materials, straps, straps, wire covering materials, electrical insulating materials, paints, coating materials, facing materials, floor materials, corner walls, carpets, wallpaper, wall covering materials, exterior materials, interior materials Materials, roofing materials, decking materials, wall materials, pillar materials, floorboards, fence materials, frames and moldings, windows and door shapes, shingles, siding, terraces, balconies, soundproofing boards, heat insulating boards, window materials, etc. , automobiles, hybrid cars, electric vehicles, vehicles, ships, aircraft, buildings, housing or construction materials, civil engineering materials, clothing, curtains, sheets, plywood, synthetic fiber boards, carpets, entrance mats, sheets, buckets, hoses, It is used for various purposes such as containers, spectacles, bags, cases, goggles, skis, rackets, tents, musical instruments and other daily necessities, and sporting goods.
 以下、実施例により本発明を詳細に示す。但し、本発明は以下の実施例により何ら制限されるものではない。 Hereinafter, the present invention will be described in detail by way of examples. However, the present invention is by no means limited to the following examples.
 表1中の各成分の詳細を以下に示す。
(A)-1:合成シリカ(表面処理:ポリエチレングリコール、商品名:Carplex CS-701、メーカー名:Evonik、平均粒子径:6.2μm、含水率7質量%以下)
(A)-C1:合成シリカ(表面処理:なし、商品名:Carplex #80、メーカー名:Evonik、平均粒子径:15.0μm)
(A)-C2:合成シリカ(表面処理:なし、商品名:Carplex CS-7、メーカー名:Evonik、平均粒子径:6.0μm)
(A)-C3:合成シリカ(表面処理:ジメチルシリコンオイル、商品名:Sipernat D10、メーカー名:Evonik、平均粒子径:6.5μm)
(A)-C4:合成シリカ(表面処理:ジメチルシリコンオイル、商品名:Sipernat D17、メーカー名:Evonik、平均粒子径:10.0μm)
(A)-C5:合成シリカ(表面処理:有機ケイ素化合物、商品名:サイロホービック200、メーカー名:富士シリシア化学、平均粒子径:3.9μm)
(B)-1:ビス(1-ウンデカノキシ-2,2,6,6-テトラメチルピペリジン-4-イル)カーボネート(常温で液体)
(C)-1:ヘキサデシル3,5-ビス-tert-ブチル-4-ヒドロキシベンゾエート(融点62℃)
Details of each component in Table 1 are shown below.
(A)-1: Synthetic silica (surface treatment: polyethylene glycol, trade name: Carplex CS-701, manufacturer name: Evonik, average particle size: 6.2 μm, water content: 7% by mass or less)
(A)-C1: synthetic silica (surface treatment: none, trade name: Carplex #80, manufacturer name: Evonik, average particle size: 15.0 μm)
(A)-C2: synthetic silica (surface treatment: none, trade name: Carplex CS-7, manufacturer name: Evonik, average particle size: 6.0 μm)
(A)-C3: synthetic silica (surface treatment: dimethyl silicone oil, trade name: Sipernat D10, manufacturer name: Evonik, average particle size: 6.5 μm)
(A)-C4: synthetic silica (surface treatment: dimethyl silicone oil, trade name: Sipernat D17, manufacturer name: Evonik, average particle size: 10.0 μm)
(A)-C5: synthetic silica (surface treatment: organosilicon compound, trade name: Sylophobic 200, manufacturer name: Fuji Silysia Chemical, average particle size: 3.9 μm)
(B)-1: bis(1-undecanoxy-2,2,6,6-tetramethylpiperidin-4-yl) carbonate (liquid at room temperature)
(C)-1: hexadecyl 3,5-bis-tert-butyl-4-hydroxybenzoate (melting point 62° C.)
〔実施例1~4、比較例1~6〕
<樹脂添加剤マスターバッチの製造>
 (B)成分を70℃に加温した。実施例4及び比較例2については、(B)成分及び(C)成分を表1に記載の配合量で混合し、70℃に加温し、液状とした。フードミキサー中に(A)成分を入れた後、予め70℃に加温しておいた(B)成分又は(B)成分と(C)成分の混合物を加えた。各成分の量は、表1に記載の配合量に従った。10500回転/分で60秒間混合した後、ミキサーを止め、スパチュラを用いてミキサー内壁及び撹拌翼への付着を掻き落とし、再度60秒間混合した。混合後のシリカ粒子同士が粉末状になっており、塊やベタつきがないことを確認した。これにより、(B)成分又は(B)成分及び(C)成分と、当該成分が含浸した(A)成分とからなる樹脂添加剤マスターバッチを得た。実施例1~4の組成で製造したものをそれぞれ「マスターバッチ1~4」とし、比較例1~6の組成で製造したものをそれぞれ「比較マスターバッチ1~6」とした。なお、表1に記載の配合量はすべて質量部基準である。
[Examples 1 to 4, Comparative Examples 1 to 6]
<Production of Resin Additive Masterbatch>
The (B) component was heated to 70°C. For Example 4 and Comparative Example 2, the components (B) and (C) were mixed in the amounts shown in Table 1 and heated to 70° C. to obtain a liquid state. After putting the (A) component in a food mixer, the (B) component or the mixture of the (B) component and the (C) component, which had been preheated to 70° C., was added. The amount of each component was according to the compounding amounts shown in Table 1. After mixing for 60 seconds at 10,500 revolutions/minute, the mixer was stopped, the inner wall of the mixer and the stirring blades were scraped off with a spatula, and the mixture was mixed again for 60 seconds. It was confirmed that the silica particles after mixing were in the form of powder, and that there were no lumps or stickiness. As a result, a resin additive masterbatch comprising the component (B) or the component (B) and the component (C) and the component (A) impregnated with the component was obtained. Those produced with the compositions of Examples 1-4 were designated as "Masterbatches 1-4", respectively, and those produced with the compositions of Comparative Examples 1-6 were designated as "Comparative Masterbatches 1-6", respectively. All of the compounding amounts shown in Table 1 are based on parts by mass.
<耐熱性評価>
 前記で得られた各樹脂添加剤マスターバッチについて、熱重量・示差熱分析装置(Thermo plus EVO、リガク製)を用い、窒素流量200ml/分、昇温速度10℃/分の条件で、30℃から400℃まで昇温し、重量減少率が-3%及び-5%にそれぞれ達した温度を求めた。結果を表1に示す。
<Heat resistance evaluation>
For each resin additive masterbatch obtained above, using a thermogravimetric/differential thermal analyzer (Thermo plus EVO, manufactured by Rigaku), under the conditions of a nitrogen flow rate of 200 ml / min and a temperature increase rate of 10 ° C. / min, 30 ° C. to 400° C., and the temperatures at which the weight loss rates reached −3% and −5% were determined. Table 1 shows the results.
Figure JPOXMLDOC01-appb-T000014
Figure JPOXMLDOC01-appb-T000014
〔実施例5~8、比較例7~9〕
<合成樹脂組成物の製造>
 直鎖状低密度ポリエチレン(密度0.920g/cm、メルトフローレート(190℃、21.18N)5g/10min)100質量部に対し、フェノール系酸化防止剤としてステアリル(3,5-ジ-tert-ブチル-4-ヒドロキシフェニル)プロピオネート0.05質量部、リン系酸化防止剤としてトリス(2,4-ジ-tert-ブチルフェニル)ホスファイト0.05質量部、及び中和剤としてステアリン酸カルシウム0.05質量部を混合し、ポリエチレン組成物1とした。
[Examples 5 to 8, Comparative Examples 7 to 9]
<Production of synthetic resin composition>
Stearyl (3,5 - di- tert-butyl-4-hydroxyphenyl)propionate 0.05 parts by mass, tris(2,4-di-tert-butylphenyl)phosphite 0.05 parts by mass as a phosphorus antioxidant, and calcium stearate as a neutralizing agent 0.05 part by mass was mixed to obtain a polyethylene composition 1.
 表2に記載の配合量で各成分を混合し、東洋精機製作所製ラボプラストミルμに二軸押出機(製品名:2D15W)を接続した装置を用いて、溶融温度200℃、スクリュー速度25回転/分の条件で溶融混練し、樹脂ストランドを得た。得られた樹脂ストランドをペレタイザーで切断し、ペレット状の合成樹脂組成物を得た。なお、表2に記載の配合量はすべて質量部基準である。 Each component was mixed in the blending amounts shown in Table 2, and a twin-screw extruder (product name: 2D15W) was connected to Laboplastomill μ manufactured by Toyo Seiki Seisakusho. / min to obtain a resin strand. The resulting resin strand was cut with a pelletizer to obtain a synthetic resin composition in the form of pellets. All of the compounding amounts shown in Table 2 are based on parts by mass.
<試験片の製造>
 得られたペレット状の合成樹脂組成物を用いて、厚さ200μmのキャストフィルムを作成した。フィルム作成は、(株)東洋精機製作所製ラボプラストミルμに単軸押出機(製品名:D1220B)及びTダイ(製品名:MT60B)を接続した装置を使用し、溶融温度200℃、スクリュー速度30回転/分、Tダイ押出温度200℃、チルロール温度60℃、ロール回転速度0.40~0.45回転/分の条件で行った。得られたフィルムから200mm×50mmの試験片を切り出し、23±2℃、50±5%RH中で48時間静置した後、下記の難燃性試験を行った。
<Production of test piece>
A cast film having a thickness of 200 μm was produced using the obtained pellet-shaped synthetic resin composition. The film was created using a device in which a single-screw extruder (product name: D1220B) and a T-die (product name: MT60B) were connected to Labo Plastomill μ manufactured by Toyo Seiki Seisakusho Co., Ltd., with a melting temperature of 200 ° C. and a screw speed of The conditions were 30 revolutions/minute, a T-die extrusion temperature of 200°C, a chill roll temperature of 60°C, and a roll rotation speed of 0.40 to 0.45 revolutions/minute. A test piece of 200 mm×50 mm was cut out from the obtained film, left to stand at 23±2° C. and 50±5% RH for 48 hours, and then subjected to the following flame retardancy test.
<難燃性評価:水平燃焼試験>
 前記で作成した試験片を水平に保持し、内径9.5mm、炎長38mmのブンゼンバーナーを加熱源とし、フィルムの短辺中央に15秒間接炎し、試験片から炎が消えるまでの長辺方向の距離を測定した。各試験片についてn=3で測定し、その平均値を算出した。結果を表2に示す。
<Flame Retardancy Evaluation: Horizontal Burning Test>
The test piece prepared above is held horizontally, a Bunsen burner with an inner diameter of 9.5 mm and a flame length of 38 mm is used as a heating source, and an indirect flame is applied to the center of the short side of the film for 15 seconds, and the long side until the flame disappears from the test piece. Directional distance was measured. Each test piece was measured with n=3, and the average value was calculated. Table 2 shows the results.
<難燃性評価:UL-94VTM>
 前記で作成した試験片を下端が重ならないように円筒状に巻き、試料の下端をバーナーから10mm上方に離し垂直に保持した。内径9.5mm、炎長20mmのブンゼンバーナーを加熱源とし、試験片下端に3秒間接炎した後、燃焼秒数を測定した。消炎後、再度3秒間接炎し、燃焼秒数を測定した。VTM-0、VTM-1、VTM-2の評価基準に沿って難燃性を評価し、n=5の測定回数のうち、最も低い基準に該当した試験片のランクを樹脂組成物の評価ランクとした。VTM-0~VTM-2のランクのいずれにも該当しないものはNR(No Rating)とした。結果を表2に示す。
<Flame retardant evaluation: UL-94VTM>
The test piece prepared above was wound in a cylindrical shape so that the lower ends did not overlap, and the lower end of the sample was separated from the burner by 10 mm and held vertically. A Bunsen burner with an inner diameter of 9.5 mm and a flame length of 20 mm was used as a heating source, and the lower end of the test piece was flamed for 3 seconds, and then the number of burning seconds was measured. After the flame was extinguished, it was again flamed for 3 seconds, and the number of burning seconds was measured. Evaluate flame retardancy according to the evaluation criteria of VTM-0, VTM-1, and VTM-2, and the rank of the test piece that meets the lowest criteria among the number of measurements of n = 5 is the evaluation rank of the resin composition. and Those that did not correspond to any of the ranks of VTM-0 to VTM-2 were given NR (No Rating). Table 2 shows the results.
Figure JPOXMLDOC01-appb-T000015
Figure JPOXMLDOC01-appb-T000015
 表1に示す実施例1~4の評価結果から、本発明の樹脂添加剤マスターバッチは耐熱性に優れることが分かった。比較例1~6の樹脂添加剤マスターバッチは、実施例1~4と比較して重量減少温度が低く、耐熱性で劣っていた。特に、表面処理されていないシリカを用いた樹脂添加剤マスターバッチ(比較例1~3)は、-3%重量減少温度が230℃未満であり、耐熱性が明確に劣っていた。このような低耐熱性の樹脂添加剤マスターバッチは、通常180~230℃であるポリオレフィン系樹脂の加工温度において含有成分の分解や揮発が生じ、発煙、着色、発泡、目ヤニ、表面荒れ等の加工トラブルの原因となるため、合成樹脂への配合に適さない。 From the evaluation results of Examples 1 to 4 shown in Table 1, it was found that the resin additive masterbatch of the present invention has excellent heat resistance. The resin additive masterbatches of Comparative Examples 1-6 had a lower weight loss temperature and inferior heat resistance compared to Examples 1-4. In particular, the resin additive masterbatch using non-surface-treated silica (Comparative Examples 1 to 3) had a −3% weight loss temperature of less than 230° C., and was clearly inferior in heat resistance. Such a low heat-resistant resin additive masterbatch causes decomposition and volatilization of the contained components at the processing temperature of polyolefin resin, which is usually 180 to 230 ° C. Not suitable for blending with synthetic resins because it causes processing troubles.
 また表2に示す、実施例5~8の評価結果から、本発明のマスターバッチを用いて製造したフィルムは、難燃性に優れることが分かった。表面処理剤の種類が本発明と異なるシリカを用いた樹脂添加剤マスターバッチを配合した場合(比較例7~9)、難燃性が劣っていた。  Also, from the evaluation results of Examples 5 to 8 shown in Table 2, it was found that the film produced using the masterbatch of the present invention has excellent flame retardancy. When a resin additive masterbatch using silica with a surface treatment agent different from that of the present invention was blended (Comparative Examples 7 to 9), the flame retardancy was inferior. 

Claims (8)

  1.  表面処理シリカと、表面処理シリカに含浸したヒンダードアミン化合物とを含有する樹脂添加剤マスターバッチであって、
     前記表面処理シリカと前記ヒンダードアミン化合物との合計100質量部に対し、該表面処理シリカの量が25~99質量部であり、
     前記ヒンダードアミン化合物が、下記一般式(1)で表され、
     前記表面処理シリカがシリカをポリオール化合物で表面処理してなるものである、樹脂添加剤マスターバッチ。
    Figure JPOXMLDOC01-appb-C000001
     一般式(1)中、Rは、水素原子、ヒドロキシ基、炭素原子数1~30のアルキル基、炭素原子数1~30のヒドロキシアルキル基、炭素原子数1~30のアルコキシ基、炭素原子数1~30のヒドロキシアルコキシ基又はオキシラジカルを表し、Rは、炭素原子数1~30のアルキル基、炭素原子数2~30のアルケニル基又は下記一般式(2)で表される基を表す。
    Figure JPOXMLDOC01-appb-C000002
     一般式(2)中、Rは、水素原子、ヒドロキシ基、炭素原子数1~30のアルキル基、炭素原子数1~30のヒドロキシアルキル基、炭素原子数1~30のアルコキシ基、炭素原子数1~30のヒドロキシアルコキシ基又はオキシラジカルを表し、*は結合手を表す。
    A resin additive masterbatch containing surface-treated silica and a hindered amine compound impregnated in the surface-treated silica,
    The amount of the surface-treated silica is 25 to 99 parts by mass with respect to a total of 100 parts by mass of the surface-treated silica and the hindered amine compound,
    The hindered amine compound is represented by the following general formula (1),
    The resin additive masterbatch, wherein the surface-treated silica is obtained by surface-treating silica with a polyol compound.
    Figure JPOXMLDOC01-appb-C000001
    In general formula (1), R 1 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical having a number of 1 to 30, and R 2 is an alkyl group having 1 to 30 carbon atoms, an alkenyl group having 2 to 30 carbon atoms, or a group represented by the following general formula (2); show.
    Figure JPOXMLDOC01-appb-C000002
    In general formula (2), R 3 is a hydrogen atom, a hydroxy group, an alkyl group having 1 to 30 carbon atoms, a hydroxyalkyl group having 1 to 30 carbon atoms, an alkoxy group having 1 to 30 carbon atoms, or a carbon atom. represents a hydroxyalkoxy group or an oxy radical of numbers 1 to 30, and * represents a bond.
  2.  前記ポリオール化合物が、アルキレングリコール及びポリアルキレングリコールからなる群から選ばれる1種以上である、請求項1に記載の樹脂添加剤マスターバッチ。 The resin additive masterbatch according to claim 1, wherein the polyol compound is one or more selected from the group consisting of alkylene glycol and polyalkylene glycol.
  3.  前記ポリオール化合物が、ポリエチレングリコールを含む、請求項2に記載の樹脂添加剤マスターバッチ。 The resin additive masterbatch according to claim 2, wherein the polyol compound contains polyethylene glycol.
  4.  前記一般式(1)で表されるヒンダードアミン化合物が、下記一般式(3)で表される化合物である、請求項1~3のいずれか1項に記載の樹脂添加剤マスターバッチ。
    Figure JPOXMLDOC01-appb-C000003
     一般式(3)中、R及びRは、それぞれ独立に、炭素原子数1~30のアルキル基又は炭素原子数1~30のヒドロキシアルキル基を表す。
    The resin additive masterbatch according to any one of claims 1 to 3, wherein the hindered amine compound represented by the general formula (1) is a compound represented by the following general formula (3).
    Figure JPOXMLDOC01-appb-C000003
    In general formula (3), R 4 and R 5 each independently represent an alkyl group having 1 to 30 carbon atoms or a hydroxyalkyl group having 1 to 30 carbon atoms.
  5.  さらに、下記一般式(4)で表されるベンゾエート化合物を、前記ヒンダードアミン化合物と該ベンゾエート化合物との質量比(前者/後者)が1/4~4/1の範囲となるように含有する、請求項1~4のいずれか1項に記載の樹脂添加剤マスターバッチ。
    Figure JPOXMLDOC01-appb-C000004
     一般式(4)中、R及びRは、各々独立に水素原子、直鎖状若しくは分岐状の炭素原子数1~12のアルキル基又は炭素原子数7~30のアリールアルキル基を表し、Rは炭素原子数8~30のアルキル基を表す。
    Further, a benzoate compound represented by the following general formula (4) is contained so that the mass ratio (former/latter) of the hindered amine compound and the benzoate compound is in the range of 1/4 to 4/1. Item 5. The resin additive masterbatch according to any one of Items 1 to 4.
    Figure JPOXMLDOC01-appb-C000004
    In general formula (4), R 6 and R 7 each independently represent a hydrogen atom, a linear or branched alkyl group having 1 to 12 carbon atoms or an arylalkyl group having 7 to 30 carbon atoms, R 8 represents an alkyl group having 8 to 30 carbon atoms.
  6.  合成樹脂に対し、請求項1~5のいずれか1項に記載の樹脂添加剤マスターバッチを配合してなる合成樹脂組成物。 A synthetic resin composition obtained by blending the resin additive masterbatch according to any one of claims 1 to 5 with a synthetic resin.
  7.  請求項6に記載の合成樹脂組成物であって、
     合成樹脂100質量部に対して、前記ヒンダードアミン化合物の含有量が0.001~10質量部である、合成樹脂組成物。
    The synthetic resin composition according to claim 6,
    A synthetic resin composition, wherein the content of the hindered amine compound is 0.001 to 10 parts by mass with respect to 100 parts by mass of the synthetic resin.
  8.  請求項6又は7に記載の合成樹脂組成物を成形してなる成形体。  A molded article obtained by molding the synthetic resin composition according to claim 6 or 7. 
PCT/JP2022/041406 2021-12-14 2022-11-07 Resin additive masterbatch, synthetic resin composition, and molded object WO2023112546A1 (en)

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JP2013185105A (en) * 2012-03-08 2013-09-19 Sumitomo Chemical Co Ltd Rubber composition and crosslinked rubber composition
WO2014065438A1 (en) * 2012-10-26 2014-05-01 住友化学株式会社 Carbon black
WO2016159103A1 (en) * 2015-03-30 2016-10-06 株式会社Adeka Photostabilizer master batch and method for manufacturing same
JP2017082064A (en) * 2015-10-26 2017-05-18 ミヨシ油脂株式会社 Filler added to resin, resin material and method for adjusting elastic modulus thereof and production method
WO2017138268A1 (en) * 2016-02-12 2017-08-17 株式会社ダイセル Curable resin composition for semiconductor encapsulation, cured product of same, and semiconductor device

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2013185105A (en) * 2012-03-08 2013-09-19 Sumitomo Chemical Co Ltd Rubber composition and crosslinked rubber composition
WO2014065438A1 (en) * 2012-10-26 2014-05-01 住友化学株式会社 Carbon black
WO2016159103A1 (en) * 2015-03-30 2016-10-06 株式会社Adeka Photostabilizer master batch and method for manufacturing same
JP2017082064A (en) * 2015-10-26 2017-05-18 ミヨシ油脂株式会社 Filler added to resin, resin material and method for adjusting elastic modulus thereof and production method
WO2017138268A1 (en) * 2016-02-12 2017-08-17 株式会社ダイセル Curable resin composition for semiconductor encapsulation, cured product of same, and semiconductor device

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