WO2023109933A1 - Tire forming machine and forming method therefor - Google Patents

Tire forming machine and forming method therefor Download PDF

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Publication number
WO2023109933A1
WO2023109933A1 PCT/CN2022/139468 CN2022139468W WO2023109933A1 WO 2023109933 A1 WO2023109933 A1 WO 2023109933A1 CN 2022139468 W CN2022139468 W CN 2022139468W WO 2023109933 A1 WO2023109933 A1 WO 2023109933A1
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WO
WIPO (PCT)
Prior art keywords
transition
drum
conveying device
feeding
carcass
Prior art date
Application number
PCT/CN2022/139468
Other languages
French (fr)
Chinese (zh)
Inventor
刘春来
Original Assignee
萨驰智能装备股份有限公司
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Application filed by 萨驰智能装备股份有限公司 filed Critical 萨驰智能装备股份有限公司
Publication of WO2023109933A1 publication Critical patent/WO2023109933A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C31/00Handling, e.g. feeding of the material to be shaped, storage of plastics material before moulding; Automation, i.e. automated handling lines in plastics processing plants, e.g. using manipulators or robots
    • B29C31/04Feeding of the material to be moulded, e.g. into a mould cavity
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/24Drums
    • B29D30/26Accessories or details, e.g. membranes, transfer rings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29DPRODUCING PARTICULAR ARTICLES FROM PLASTICS OR FROM SUBSTANCES IN A PLASTIC STATE
    • B29D30/00Producing pneumatic or solid tyres or parts thereof
    • B29D30/06Pneumatic tyres or parts thereof (e.g. produced by casting, moulding, compression moulding, injection moulding, centrifugal casting)
    • B29D30/08Building tyres
    • B29D30/20Building tyres by the flat-tyre method, i.e. building on cylindrical drums
    • B29D30/28Rolling-down or pressing-down the layers in the building process

Definitions

  • the present application relates to the technical field of tire building, for example, to a tire building machine and a forming method thereof.
  • the present application provides a tire building machine, so that the tire building machine has the function of producing run-flat tire blanks.
  • a tire building machine comprising:
  • a belt drum configured to form a tread assembly
  • a building drum configured to form a carcass assembly
  • a first conveyor track positioned vertically below the belt drum and the building drum;
  • the rear pressure roller device is arranged on the radially outer side of the forming drum, and the rear pressure roller device is configured to roll and compound the tread assembly and the carcass assembly;
  • the second conveying track is arranged in parallel with the first conveying track, and the rear pressure roller device and the first transition conveying device are movably installed on the second conveying track;
  • a first feeding device configured to provide a first rubber material to the forming drum through the first transition conveying device
  • the first transition conveying device has a first feeding position docked with the first feeding device and a first docking position docked with the forming drum on the second conveying track;
  • the rear pressing roller device has a rolling position on the second conveying track that is in contact with the forming drum and a first avoidance position that avoids the first transitional conveying device.
  • a tire building method based on the above tire building machine comprising:
  • the tire material supply frame provides tread components to the belt drum, and the tread assembly is formed through the cooperation of the tire material supply frame and the belt drum;
  • the carcass material supply rack provides the building drum with part of the carcass components for forming into carcass components
  • the first transition conveying device moves to the first feeding position along the second conveying track, and receives the first rubber material provided by the first feeding device;
  • the rear pressing roller device moves to the first avoidance position along the second conveying track
  • the first transition conveying device moves to a first docking position along the second conveying track, and supplies the first rubber material to the forming drum;
  • the carcass material supply rack continues to provide the carcass components for forming the remainder of the carcass assembly to the building drum to form the carcass assembly on the building drum;
  • the transfer ring transfers the tread assembly to the surface of the carcass assembly on the building drum
  • the rear pressing roller device moves to a rolling position along the second conveying track, and rolls the tread component on the building drum to compound the tread component and the carcass component to obtain a tire blank.
  • Fig. 1 is a structural schematic diagram of a top view angle of a tire building machine in an embodiment of the present application
  • Fig. 2A is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S1;
  • Fig. 2B is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S2;
  • Fig. 2C is a schematic diagram of the partial structure of the tire building machine in the embodiment of the present application at step S3;
  • Fig. 2D is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S4;
  • Fig. 2E is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S5;
  • Fig. 2F is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S6;
  • Fig. 3A is a top view of the first transition conveying device in the embodiment of the present application when it is in the first feeding position;
  • Fig. 3B is a top view of the first transition conveying device in the first docking position in the embodiment of the present application;
  • Fig. 3C is a top view of the first transition conveying device in the embodiment of the present application when it is docked with the forming drum;
  • Fig. 4A is a side view of the first transition conveying device in the embodiment of the present application when it is in the first feeding position;
  • Fig. 4B is a side view of the first transition conveying device in the embodiment of the present application when docking with the forming drum;
  • Fig. 5 is a schematic diagram of the transmission structure of the transition drum in the embodiment of the present application.
  • Transition drum 111.
  • Drum body 112. Accepting surface; 113. Needle; 114.
  • Adsorption part 114.
  • Rotary drive mechanism 121. Spline shaft; 122. Rotary drive unit;
  • Opening and closing drive mechanism 161. Lead screw; 162. Opening and closing drive unit;
  • 3A the first feeding device
  • 3B the second feeding device
  • connection should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components.
  • connection can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components.
  • a first feature being "on” or “under” a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them.
  • “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
  • “Below”, “beneath” and “under” the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • the embodiment of the present application provides a tire building machine.
  • the tire building machine is a one-step tire building machine, which is configured to form semi-steel radial tire blanks, for example, can be set to form run-flat tire blanks.
  • Fig. 1 is a structural schematic view of a tire building machine in an embodiment of the present application in a top view.
  • the tire building machine provided by the embodiment of the present application includes a belt drum 100, a tire material supply frame 200, a building drum 300, a carcass material supply frame 400, a transfer ring 500, a bead positioning device 600, The bead preformer 700 and the rear pressure roller device 800 .
  • the tire building machine also includes a first conveying track 110, the first conveying track 110 is located below the belt drum 100 and the forming drum 300 in the vertical direction, and the belt drum 100 and the transfer ring 500 can be placed in the first Move laterally on the conveyor track 110.
  • the process of forming the tire blank by the tire building machine is as follows.
  • the tread material supply rack 200 sequentially provides the belt drum 100 with tread components such as the belt layer, the cap band and the tread layer. The outer surface of the belt drum 100 and compound each other to form a tread assembly.
  • the carcass material feeder 400 sequentially provides the building drum 300 with a pre-compound layer (Pre-assembly, PA) (spliced by the inner liner and the sidewall layer) and carcass components such as ply, so that the above carcass components are sequentially Attached to the outer surface of the forming drum 300 and combined with each other to form a carcass assembly.
  • the PA composite layer may be referred to as a first carcass layer, and the ply may be referred to as a second carcass layer.
  • the bead pre-setter 700 supplies two beads to the bead positioning device 600 which places the two beads radially outward of the ply on the building drum 300 .
  • the inside of the carcass part located inside the bead is inflated by the building drum 300, the carcass part located outside the bead is turned up against the outer surface of the carcass part attached to the inside of the bead, thereby obtaining a tire body components.
  • the transfer ring 500 grabs the tread assembly on the belt drum 100 and transfers it to the radially outer side of the carcass assembly on the building drum 300, so that the tread assembly is attached to the radially outer surface of the carcass assembly;
  • the rear pressing roller device 800 performs rolling compound processing on the tread assembly and the carcass assembly to obtain a tire blank.
  • the molding process of run-flat tire blanks also needs to attach two support glues to the designated positions of the PA composite layer before the ply is attached to the PA composite layer.
  • the radial outer side is used to increase the thickness and rigidity of the sidewall of the tire by means of the support rubber, so that the support rubber can carry the weight of the vehicle body in the radial direction of the tire, so that the tire has the function of running flat and avoiding being damaged when the tire is flat. The body was completely flattened and the vehicle could not be driven.
  • the building drum 300 after the building drum 300 receives part of the carcass parts provided by the carcass material supply rack 400 ie the PA composite layer, it also needs to receive the support glue, and only after receiving the support glue can it receive the rest of the carcass parts ie the cord.
  • the tire building machine provided by the embodiment of the present application further includes a first feeding system 900 capable of providing support rubber to the building drum 300 and a second conveying track 210 arranged in parallel with the first conveying track 110 at intervals.
  • the rear pressing roller device 800 is arranged on the second conveying track 210 and can move laterally along the second conveying track 210 .
  • the first feeding system 900 includes a first transitional conveying device 1A and a first feeding device 3A for supplying the first rubber material to the first transitional conveying device 1A.
  • the first transition conveying device 1A is arranged on the second conveying track 210 and is configured to move laterally along the second conveying track 210 to be aligned with the forming drum 300 front and rear and docked to provide the first rubber material to the forming drum 300 .
  • the first rubber material is the support rubber.
  • the belt-shaped support rubber can be transferred to the PA composite layer on the drum surface of the forming drum 300 through the first transfer device 1A.
  • the strip-shaped backing glue can be rolled up by the building drum 300 on the outer periphery of the PA composite layer to form a ring-shaped closed backing glue.
  • the first transition conveying device 1A needs to move laterally to dock with the first feeding device 3A, so that the first transition conveying device 1A receives the first rubber material provided by the first feeding device 3A.
  • the first transition conveying device 1A can move to a predetermined position facing the forming drum 300 after receiving the support glue. After the first transition conveying device 1A moves to a predetermined position and docks with the forming drum 300 , the forming drum 300 rotates to receive the support glue. After the support glue on the first transition conveying device 1A is completely transferred to the forming drum 300 , the first transition conveying device 1A can move laterally to the feeding device 3 again to receive the next support glue.
  • the first transition conveying device 1A needs to be arranged on the rear side of the forming drum 300 and is facing the drum surface of the forming drum 300, and the rear pressure roller device 800 also needs to be at the same position Carry out compound rolling treatment to the carcass assembly on the building drum 300, or carry out compound rolling treatment to the carcass assembly and the tread assembly on the building drum 300 at the same position, in order to avoid the first transition conveying device 1A and the subsequent
  • the positional interference of the pressing roller device 800 needs to allow the first transition conveying device 1A and the rear pressing roller device 800 to face the drum surface of the forming drum 300 successively, so as to carry out the transition conveying operation and rolling treatment operation of the supporting rubber respectively.
  • the tire building machine provided in the embodiment of the present application further includes a second feeding system 910 .
  • the second feeding system 910 includes a second transition conveying device 1B and a second feeding device 3B.
  • the second transitional conveying device 1B is configured to provide the second rubber material to the forming drum 300 , for example, the mouth rubber.
  • the second feeding device 3B is configured to provide the mouth glue to the second transition conveying device 1B.
  • the second transition conveying device 1B is disposed on the second conveying track 210 and can move laterally along the second conveying track 210 . Both the second transitional conveying device 1B and the first transitional conveying device 1A are arranged on the second conveying track 210 and arranged laterally at intervals.
  • one end of the second conveying track 210 extends beyond the first conveying track 110 , and the first feeding device 3A can be disposed on any side of the second conveying track 210 .
  • first feeding device 3A and the second feeding device 3B are both located on the same side of the second conveying track 210 and arranged at intervals. In another alternative embodiment, the first feeding device 3A and the second feeding device 3B can be respectively disposed on both sides of the second conveying track 210 .
  • FIG. 2A to 2F show the process of the first feeding system 900 and the second feeding system 910 sequentially supplying support glue and rim glue to the building drum 300, and the process of rolling the carcass assembly by the rear pressing roller device 800.
  • the method of rubber feeding is as follows:
  • the first transition conveying device 1A receives the support glue
  • the first transitional conveying device 1A is in the first feeding position 2101 aligned with the first feeding device 3A, so that the first transitional conveying device 1A receives the support glue output by the first feeding device 3A.
  • the first transition conveying device 1A moves laterally to the first docking position 2102 aligned with the forming drum 300;
  • the first transition conveying device 1A bearing the support rubber moves laterally to the first docking position 2102 aligned with the forming drum 300 . Move to the first avoidance position 2104 and the second avoidance position 2107 to make way for the first transition conveying device 1A.
  • the first transition conveying device 1A moves back and forth to dock with the forming drum 300;
  • the first transitional conveying device 1A docks with the building drum 300 back and forth to transfer the support rubber to the drum surface of the building drum 300 .
  • the method of feeding the rubber material also includes:
  • the second transition conveying device 1B receives the mouth glue
  • the second transition conveying device 1B when the first transition conveying device 1A is in the first feeding position 2101, the second transition conveying device 1B can be in the second feeding position 2105 aligned with the second feeding device 3B at the same time, so that The second transition conveying device 1B receives the spigot glue output by the second feeding device 3B. Before the first transitional conveying device 1A moves to the first docking position 2102, the second transitional conveying device 1B can move first to give way.
  • the second transition conveying device 1B moves laterally to the working station aligned with the forming drum 300;
  • the second transition conveying device 1B can move from the second avoidance position 2107 Laterally moved to a second docking position aligned with the building drum 300 .
  • the rear pressing roller device 800 is still in the first escape position 2104 .
  • the second transition conveying device 1B moves back and forth to dock with the forming drum 300;
  • the second transition conveying device 1B is docked with the forming drum 300 back and forth, so as to transfer the slit glue to the drum surface of the forming drum 300.
  • the second transition The delivery device 1B is located in a second docking position 2106 for docking with the building drum 300 . That is to say, the first transition conveying device 1A resets to the first loading position 2101, and the second transition conveying device 1B moves to the second docking position 2106 along the second conveying track 210, so as to transfer the rim glue to the forming Drumhead for Drum 300.
  • the second transition conveying device 1B is reset to the second loading position 2105 .
  • the second transition conveying device 1B is reset to the second loading position 2105 .
  • the rear pressing roller device 800 can move laterally from the first avoidance position 2104 to the rolling position 2103 at the rear side of the forming drum 300, and is used for composite rolling treatment of the tread assembly and the carcass assembly.
  • the tire building machine only needs to be equipped with the first feeding system 900 or the second feeding system 910 .
  • the first feeding system 900 and the second feeding system 910 are configured at the same time, only one of the first feeding system 900 and the second feeding system 910 can be used to transfer the supporting rubber or the spout Glue, for example, only the second feeding system 910 is used to deliver the sub-mouth glue.
  • first transitional conveying device 1A and the second transitional conveying device 1B will be described in detail below.
  • the first transitional conveying device 1A and the second transitional conveying device 1B may adopt the same or similar structure, therefore, the following only takes the first transitional conveying device 1A as an example for detailed description.
  • the first transition conveying device 1A includes a transition drum 11 , a rotary drive mechanism 12 and a docking drive mechanism 13 .
  • the drum body 111 of the transition drum 11 has a circular or arc-shaped receiving surface 112 (that is, the drum surface of the drum body 111), the receiving surface 112 is configured to accept the strip-shaped support glue, and the rotary drive mechanism 12 is configured as Driving the transition drum 11 to rotate, the docking drive mechanism 13 is configured to drive the transition drum 11 to move along the radial direction of the forming drum 300 , so that the transition drum 11 is docked with the forming drum 300 .
  • the first transition conveying device 1A also includes a travel driving mechanism 14 and a sliding seat 15 .
  • the travel driving mechanism 14 is configured to drive the transition drum 11 to move laterally.
  • the sliding seat 15 is arranged on the second conveying track 210 to support the transition drum 11 , and the sliding seat 15 can move along the second conveying track 210 driven by the travel driving mechanism 14 .
  • FIG. 3A, FIG. 3B and FIG. 3C show from a top view that the first transition conveying device 1A communicates with the first feeding device 3A, the second conveying track 210 and the forming Drum 300 Fitting Process.
  • Fig. 4A and Fig. 4B show the docking process of the transition drum 11 and the building drum 300 from a side view.
  • the first transition conveying device 1A moves to a loading station docked with the first feeding device 3A.
  • the rotation driving mechanism 12 drives the transition drum 11 to rotate forward, so that the receiving surface 112 of the transition drum 11 winds up the strip-shaped support glue provided by the first feeding device 3A.
  • the first transition conveying device 1A moves to a work station aligned with the forming drum 300 .
  • the first transition conveying device 1A moves back and forth to dock with the forming drum 300 .
  • the docking drive mechanism 13 drives the transition drum 11 to move toward the forming drum 300 to the docking position with the forming drum 300 shown in FIGS.
  • the PA composite layer is pasted.
  • the rotary drive mechanism 12 can reversely drive the transition drum 11 to rotate and output the support glue, while the forward rotating forming drum 300 will synchronously wind the support glue.
  • the docking drive mechanism 13 can drive the transition drum 11 to move away from the forming drum 300 to reset to the state shown in Figure 3B.
  • the traveling drive mechanism 14 drives the transition drum 11 Move laterally to the support rubber feeding station.
  • the receiving surface 112 of the transition drum 11 is provided with needles 113 extending in the radial direction of the transition drum 11, and the transition drum 11 accepts the material provided by the first feeding device.
  • the needles 113 can partially penetrate into the supporting rubber, so as to fix the supporting rubber and prevent the supporting rubber from falling off when the transition drum 11 rotates.
  • the above-mentioned receiving surface 112 is also optionally provided with an adsorption part 114 capable of absorbing the support glue (such as an adsorption hole connected to an external vacuum air source).
  • the end of the support glue is the most suitable The part that is easy to detach from the transition drum 11 , therefore, the above-mentioned adsorption part 114 is correspondingly provided at least at the part of the receiving surface 112 for receiving the end of the support glue.
  • the laminating position of the support glue on the forming drum 300 is left-right symmetrical with respect to the center of the forming drum, in this embodiment, there are two transition drums 11, and the two transition drums 11 are arranged parallel and coaxially at intervals.
  • Each of the transition drums 11 is provided with a receiving surface 112, so that the two transition drums 11 can each receive a support glue from the first feeding device 3A, so that the first transition conveying device 1A can transfer two supports to the forming drum 300 at the same time. glue.
  • the first transition conveying device 1A also includes an opening and closing drive mechanism 16, which is configured to drive the opening and closing movement of the two transition drums 11, and adjust the distance between the two transition drums 11 so that the transition drums 11 can be matched with the supporting glue bonding position of the tire blank of corresponding specification on the building drum 300 .
  • the rotary drive mechanism 12 includes a spline shaft 121 and a rotary drive portion 122, and the drum bodies 111 of the two transition drums 11 are slidably mounted on the spline shaft by a spline structure. 121 , so that when the rotation driving part 122 drives the spline shaft 121 to rotate, the two drums 111 can rotate together with the spline shaft 121 .
  • the opening and closing drive mechanism 16 includes a lead screw 161 and an opening and closing drive part 162.
  • the spline shaft 121 is a hollow structure, and the lead screw 161 is coaxially built in the spline shaft 121.
  • the first threaded section and the second threaded section, the spline structure of the two drums 111 passes through the through groove provided in the axial direction of the spline shaft 121 and extends into the inner cavity of the spline shaft 121, and is respectively screwed to the first threaded section and the second thread segment, when the opening and closing driving part 162 drives the screw 161 to rotate, the two drums 111 are driven by the first thread segment and the second thread segment with opposite helical directions, along the axial direction of the spline shaft 121
  • the through groove slides and separates to obtain different spacings.
  • the two drums 111 rotate synchronously and the distance must remain unchanged.
  • the driving part 122 drives the spline shaft 121 to rotate
  • the opening and closing driving part 162 must simultaneously drive the lead screw 161 to rotate at a specific adapted speed.
  • the opening and closing drive part 162 drives the screw 161 to rotate to the distance between the two drums 111. Just the desired size.
  • the first servo motor drives the two drums 111 to rotate through the first reducer, and at the same time, the opening and closing driving part 162 needs to cooperate to rotate together so that the spline shaft 121 Rotate in the same direction and at the same speed as the leading screw 161.
  • the rotary drive part 122 includes a first servo motor, a first reducer connected to the output end of the first servo motor, and a synchronous pulley set connected between the output end of the first reducer and the spline shaft 121,
  • the speed N1 of the first servo motor is set as 2000r/min
  • the reduction ratio i1 of the first reducer is 10
  • the reduction ratio i2 of the synchronous pulley set is 2.
  • the opening and closing drive portion 162 includes a second servo motor and a second speed reducer coaxially connected between the second servo motor and the leading screw 161, the second servo motor is set to rotate at N2, and the second speed reduction gear has a reduction ratio i3 for 5.
  • the sliding seat 15 is slidably installed on the second conveying track 210
  • the docking driving mechanism 13 includes a sliding block 131 , a sliding rail 132 and a docking driving part 133 .
  • the slide block 131 is fixed on the slide seat 15
  • the slide rail 132 is slidably installed on the slide block 131 along the radial direction of the forming drum 300
  • the docking drive part 133 is configured to drive the slide rail 132 to slide on the slide block 131 .
  • the transition drum 11 is rotatably installed on the slide rail 132, and the axial direction of the transition drum 11 is parallel to the axial direction of the forming drum 300.
  • Drum 11 is docked with building drum 300 .
  • the docking drive part 133 may include a cylinder whose cylinder body is fixed to the slide block 131 or the slide seat 15, the piston rod of the cylinder is in transmission connection with the slide rail 132, and the slide rail 132 can be driven to drive the transition drum 11 when the cylinder piston expands and contracts. Slide along the radial direction of the transition drum 11.
  • the docking drive part 133 may also include a mechanism capable of fine-tuning the stroke, such as a lead screw and a nut pair, to assist the cylinder to drive the slide rail 132, thereby compensating for the deficiency and deviation of the cylinder stroke, so that the transition drum 11 can be precisely aligned with the forming drum 300. butt.
  • the above-mentioned cylinder and lead screw nut sub-mechanism can adopt related technologies, and will not be repeated here.
  • the carrier such as the sliding seat 15
  • the conveying track such as the second conveying track 210.
  • the worm gear of the motor meshes with the worm, so that when the worm gear motor rotates, it can drive the carrier to slide or roll along the conveying track. Therefore, in this embodiment, the structure of the travel driving mechanism 14 is not described and limited.
  • both the first feeding device 3A and the second feeding device 3B can use related technologies. Therefore, the structures of the two Also do not repeat and limit.
  • the tire building machine provided by this application is not only suitable for forming ordinary tire blanks, but also suitable for forming slit-reinforced tire blanks with slit rubber added on the basis of ordinary tires, and is also suitable for forming on the basis of ordinary tires.
  • a run-flat tire blank with additional support rubber In the process of forming the above two kinds of tire blanks which are different from ordinary tire blanks, the first transition conveying device, the second transition conveying device and the rear pressure roller device can slide along the second conveying track and avoid each other, so as to respectively dock with the forming drum in due time Complete the feeding process of support rubber and spigot rubber and the tread rolling process.
  • the tire building machine can be improved on the basis of the common one-step tire building machine to have the ability to produce run-flat tire blanks.

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  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Tyre Moulding (AREA)

Abstract

The present application relates to the technical field of tire production. Disclosed are a tire forming machine and a forming method therefor. The tire forming machine comprises a belt drum, a forming drum, a first conveying rail, a first transition conveying device, a rear pressure roller device, a second conveying rail and a first feeding device, wherein the rear pressure roller device and the first transition conveying device are movably mounted on the second conveying rail; the first feeding device can provide first rubber to the forming drum by means of the first transition conveying device; the first transition conveying device has, on the second conveying rail, a first feeding position in butt joint with the first feeding device, and a first butt-joint position in butt joint with the forming drum; and the rear pressure roller device has, on the second conveying rail, a rolling position in butt joint with the forming drum, and a first avoiding position for avoiding the first transition conveying device.

Description

一种轮胎成型机及其成型方法A kind of tire building machine and its forming method
本申请要求在2021年12月17日提交中国专利局、申请号为2021115619550的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority to a Chinese patent application with application number 2021115619550 filed with the China Patent Office on December 17, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及轮胎成型技术领域,例如涉及一种轮胎成型机及其成型方法。The present application relates to the technical field of tire building, for example, to a tire building machine and a forming method thereof.
背景技术Background technique
相关技术中汽车轮胎已能满足基本的行车需求,但随着人们对于行车安全的日益重视,缺气保用轮胎已逐步应用到部分车辆上。缺气保用轮胎能够确保车辆在爆胎或漏气后仍能够继续行驶。Automobile tires in the related art have been able to meet basic driving needs, but as people pay more and more attention to driving safety, run-flat tires have been gradually applied to some vehicles. Run-flat tires ensure that vehicles can continue to drive after a puncture or flat.
因此,相关技术中轮胎成型机的结构需要进行适应性改进。Therefore, the structure of the tire building machine in the related art needs to be improved adaptively.
发明内容Contents of the invention
本申请提供一种轮胎成型机,使该轮胎成型机具备生产缺气保用轮胎胎胚的功能。The present application provides a tire building machine, so that the tire building machine has the function of producing run-flat tire blanks.
本申请采用以下技术方案:This application adopts the following technical solutions:
一种轮胎成型机,包括:A tire building machine, comprising:
带束鼓,设置为成型胎面组件;a belt drum configured to form a tread assembly;
成型鼓,设置为成型胎体组件;a building drum configured to form a carcass assembly;
第一输送轨道,在竖直方向上位于所述带束鼓和所述成型鼓的下方;a first conveyor track positioned vertically below the belt drum and the building drum;
第一过渡输送装置;the first transition conveying device;
后压辊装置,设于所述成型鼓的径向外侧,后压辊装置设置为对胎面组件和胎体组件进行滚压复合;The rear pressure roller device is arranged on the radially outer side of the forming drum, and the rear pressure roller device is configured to roll and compound the tread assembly and the carcass assembly;
第二输送轨道,与所述第一输送轨道间隔平行设置,所述后压辊装置和所 述第一过渡输送装置可移动地安装于所述第二输送轨道上;及The second conveying track is arranged in parallel with the first conveying track, and the rear pressure roller device and the first transition conveying device are movably installed on the second conveying track; and
第一供料装置,被配置为通过所述第一过渡输送装置向所述成型鼓提供第一胶料;a first feeding device configured to provide a first rubber material to the forming drum through the first transition conveying device;
所述第一过渡输送装置在所述第二输送轨道上具有与所述第一供料装置对接的第一上料位置及与所述成型鼓对接的第一对接位置;The first transition conveying device has a first feeding position docked with the first feeding device and a first docking position docked with the forming drum on the second conveying track;
所述后压辊装置在所述第二输送轨道上具有与所述成型鼓对接的辊压位置及避让所述第一过渡输送装置的第一避让位置。The rear pressing roller device has a rolling position on the second conveying track that is in contact with the forming drum and a first avoidance position that avoids the first transitional conveying device.
本申请采用以下技术方案:This application adopts the following technical solutions:
一种基于上述的轮胎成型机的轮胎成型方法,包括:A tire building method based on the above tire building machine, comprising:
胎面料供料架向带束鼓提供胎面部件,通过胎面料供料架和带束鼓相互配合成型胎面组件;The tire material supply frame provides tread components to the belt drum, and the tread assembly is formed through the cooperation of the tire material supply frame and the belt drum;
胎体料供料架向成型鼓提供用于成型为胎体组件的部分胎体部件;The carcass material supply rack provides the building drum with part of the carcass components for forming into carcass components;
第一过渡输送装置沿第二输送轨道移动至第一上料位置,接收第一供料装置提供的第一胶料;The first transition conveying device moves to the first feeding position along the second conveying track, and receives the first rubber material provided by the first feeding device;
后压辊装置沿所述第二输送轨道移动至第一避让位置;The rear pressing roller device moves to the first avoidance position along the second conveying track;
所述第一过渡输送装置沿所述第二输送轨道移动至第一对接位置,向所述成型鼓提供所述第一胶料;The first transition conveying device moves to a first docking position along the second conveying track, and supplies the first rubber material to the forming drum;
胎体料供料架继续向所述成型鼓提供用于成型为胎体组件的余下部分的胎体部件,以在所述成型鼓上成型胎体组件;The carcass material supply rack continues to provide the carcass components for forming the remainder of the carcass assembly to the building drum to form the carcass assembly on the building drum;
传递环将胎面组件传送至成型鼓上的胎体组件表面;The transfer ring transfers the tread assembly to the surface of the carcass assembly on the building drum;
所述后压辊装置沿所述第二输送轨道移动至辊压位置,辊压所述成型鼓上的胎面组件,使胎面组件与胎体组件复合,获得轮胎胎胚。The rear pressing roller device moves to a rolling position along the second conveying track, and rolls the tread component on the building drum to compound the tread component and the carcass component to obtain a tire blank.
附图说明Description of drawings
图1是本申请实施例中的轮胎成型机的俯视视角的结构示意图;Fig. 1 is a structural schematic diagram of a top view angle of a tire building machine in an embodiment of the present application;
图2A是本申请实施例中的轮胎成型机于步骤S1时的局部结构示意图;Fig. 2A is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S1;
图2B是本申请实施例中的轮胎成型机于步骤S2时的局部结构示意图;Fig. 2B is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S2;
图2C是本申请实施例中的轮胎成型机于步骤S3时的局部结构示意图;Fig. 2C is a schematic diagram of the partial structure of the tire building machine in the embodiment of the present application at step S3;
图2D是本申请实施例中的轮胎成型机于步骤S4时的局部结构示意图;Fig. 2D is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S4;
图2E是本申请实施例中的轮胎成型机于步骤S5时的局部结构示意图;Fig. 2E is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S5;
图2F是本申请实施例中的轮胎成型机于步骤S6时的局部结构示意图;Fig. 2F is a partial structural schematic view of the tire building machine in the embodiment of the present application at step S6;
图3A是本申请实施例中的第一过渡输送装置处于第一上料位置时的俯视图;Fig. 3A is a top view of the first transition conveying device in the embodiment of the present application when it is in the first feeding position;
图3B是本申请实施例中的第一过渡输送装置处于第一对接位置时的俯视图;Fig. 3B is a top view of the first transition conveying device in the first docking position in the embodiment of the present application;
图3C是本申请实施例中的第一过渡输送装置与成型鼓对接时的俯视图;Fig. 3C is a top view of the first transition conveying device in the embodiment of the present application when it is docked with the forming drum;
图4A是本申请实施例中的第一过渡输送装置处于第一上料位置时的侧视图;Fig. 4A is a side view of the first transition conveying device in the embodiment of the present application when it is in the first feeding position;
图4B是本申请实施例中的第一过渡输送装置与成型鼓对接时的侧视图;Fig. 4B is a side view of the first transition conveying device in the embodiment of the present application when docking with the forming drum;
图5是本申请实施例中的过渡鼓的传动结构示意图。Fig. 5 is a schematic diagram of the transmission structure of the transition drum in the embodiment of the present application.
图中:In the picture:
100、带束鼓;200、胎面料供料架;300、成型鼓;400、胎体料供料架;500、传递环;600、胎圈定位装置;700、胎圈预置器;800、后压辊装置;900、第一供料系统;910、第二供料系统;100. Belt drum; 200. Tire fabric feeding frame; 300. Building drum; 400. Carcass material feeding frame; 500. Transfer ring; 600. Bead positioning device; 700. Bead presetting device; 800. Rear pressure roller device; 900, the first feeding system; 910, the second feeding system;
110、第一输送轨道;210、第二输送轨道;110, the first delivery track; 210, the second delivery track;
1A、第一过渡输送装置;1B、第二过渡输送装置;1A, the first transition conveying device; 1B, the second transition conveying device;
11、过渡鼓;111、鼓体;112、承接面;113、刺针;114、吸附部;11. Transition drum; 111. Drum body; 112. Accepting surface; 113. Needle; 114. Adsorption part;
12、旋转驱动机构;121、花键轴;122、旋转驱动部;12. Rotary drive mechanism; 121. Spline shaft; 122. Rotary drive unit;
13、对接驱动机构;131、滑块;132、滑轨;133、对接驱动部;13. Docking drive mechanism; 131. Slide block; 132. Slide rail; 133. Docking drive unit;
14、行移驱动机构;14. Travel drive mechanism;
15、滑座;15. Sliding seat;
16、开合驱动机构;161、丝杠;162、开合驱动部;16. Opening and closing drive mechanism; 161. Lead screw; 162. Opening and closing drive unit;
3A、第一供料装置;3B、第二供料装置。3A, the first feeding device; 3B, the second feeding device.
具体实施方式Detailed ways
在本申请的描述中,除非另有明确的规定和限定,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据情况理解上述术语在本申请中的含义。In the description of this application, unless otherwise clearly specified and limited, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, a detachable connection, or an integrated ; It can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those of ordinary skill in the art can understand the meanings of the above terms in this application according to the situation.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, unless otherwise expressly specified and limited, a first feature being "on" or "under" a second feature may include direct contact between the first and second features, and may also include the first and second features Not in direct contact but through another characteristic contact between them. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“右”、等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "right", and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations, rather than indicating Or imply that the device or element referred to must have a specific orientation, be constructed and operate in a specific orientation, and therefore should not be construed as limiting the application. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.
本申请实施例提供了一种轮胎成型机,该轮胎成型机为一次法轮胎成型机,设置为成型半钢子午线轮胎胎胚,例如可设置为成型缺气保用型轮胎胎胚。The embodiment of the present application provides a tire building machine. The tire building machine is a one-step tire building machine, which is configured to form semi-steel radial tire blanks, for example, can be set to form run-flat tire blanks.
图1是本申请实施例中的轮胎成型机的俯视视角的结构示意图。如图1所示,本申请实施例提供的轮胎成型机包括带束鼓100、胎面料供料架200、成型鼓300、胎体料供料架400、传递环500、胎圈定位装置600、胎圈预置器700以及后压辊装置800。示例性地,该轮胎成型机还包括第一输送轨道110,第一 输送轨道110在竖直方向上位于带束鼓100和成型鼓300的下方,带束鼓100、传递环500可在第一输送轨道110上横向移动。Fig. 1 is a structural schematic view of a tire building machine in an embodiment of the present application in a top view. As shown in Figure 1, the tire building machine provided by the embodiment of the present application includes a belt drum 100, a tire material supply frame 200, a building drum 300, a carcass material supply frame 400, a transfer ring 500, a bead positioning device 600, The bead preformer 700 and the rear pressure roller device 800 . Exemplarily, the tire building machine also includes a first conveying track 110, the first conveying track 110 is located below the belt drum 100 and the forming drum 300 in the vertical direction, and the belt drum 100 and the transfer ring 500 can be placed in the first Move laterally on the conveyor track 110.
该轮胎成型机成型轮胎胎胚的过程如下。The process of forming the tire blank by the tire building machine is as follows.
胎面料供料架200依次向带束鼓100提供带束层、冠带以及胎面层等胎面部件,通过胎面料供料架200和带束鼓100的相互配合使上述胎面部件依次贴合于带束鼓100的外表面且相互复合,以形成胎面组件。胎体料供料架400依次向成型鼓300提供预复合层(Pre-assembly,PA)(由内衬层和胎侧层拼接而成)以及帘布层等胎体部件,使上述胎体部件依次贴合于成型鼓300的外表面且相互复合,以形成胎体组件。PA复合层可称为第一胎体层,帘布层可称为第二胎体层。The tread material supply rack 200 sequentially provides the belt drum 100 with tread components such as the belt layer, the cap band and the tread layer. The outer surface of the belt drum 100 and compound each other to form a tread assembly. The carcass material feeder 400 sequentially provides the building drum 300 with a pre-compound layer (Pre-assembly, PA) (spliced by the inner liner and the sidewall layer) and carcass components such as ply, so that the above carcass components are sequentially Attached to the outer surface of the forming drum 300 and combined with each other to form a carcass assembly. The PA composite layer may be referred to as a first carcass layer, and the ply may be referred to as a second carcass layer.
胎圈预置器700向胎圈定位装置600提供两个胎圈,胎圈定位装置600将该两个胎圈置于成型鼓300上帘布层的径向外侧。当位于胎圈内侧的胎体部件的内部被成型鼓300充气鼓起时,位于胎圈外侧的胎体部件被反包抵靠贴合于胎圈内侧的胎体部件的外表面,从而获得胎体组件。The bead pre-setter 700 supplies two beads to the bead positioning device 600 which places the two beads radially outward of the ply on the building drum 300 . When the inside of the carcass part located inside the bead is inflated by the building drum 300, the carcass part located outside the bead is turned up against the outer surface of the carcass part attached to the inside of the bead, thereby obtaining a tire body components.
传递环500抓取带束鼓100上的胎面组件并传递至成型鼓300上的胎体组件的径向外侧,使胎面组件贴合于胎体组件的径向外表面;The transfer ring 500 grabs the tread assembly on the belt drum 100 and transfers it to the radially outer side of the carcass assembly on the building drum 300, so that the tread assembly is attached to the radially outer surface of the carcass assembly;
后压辊装置800对胎面组件和胎体组件进行滚压复合处理,以获得轮胎胎胚。The rear pressing roller device 800 performs rolling compound processing on the tread assembly and the carcass assembly to obtain a tire blank.
相较于普通轮胎胎胚的成型过程,缺气保用型轮胎胎胚的成型过程还需要在将帘布层贴合至PA复合层之前,将两条支撑胶贴合于PA复合层指定位置的径向外侧,以借由支撑胶来增加轮胎胎侧的厚度和刚性,从而使支撑胶能够在轮胎的径向上承载车身重量,使该轮胎具有缺气保用的功能,避免轮胎漏气时被车身完全压扁而导致车辆无法行驶。也就是说,成型鼓300在接收到胎体料供料架400提供的部分胎体部件即PA复合层后,还需要接收支撑胶,接收支撑胶之后才接收余下部分的胎体部件即帘布。Compared with the molding process of ordinary tire blanks, the molding process of run-flat tire blanks also needs to attach two support glues to the designated positions of the PA composite layer before the ply is attached to the PA composite layer. The radial outer side is used to increase the thickness and rigidity of the sidewall of the tire by means of the support rubber, so that the support rubber can carry the weight of the vehicle body in the radial direction of the tire, so that the tire has the function of running flat and avoiding being damaged when the tire is flat. The body was completely flattened and the vehicle could not be driven. That is to say, after the building drum 300 receives part of the carcass parts provided by the carcass material supply rack 400 ie the PA composite layer, it also needs to receive the support glue, and only after receiving the support glue can it receive the rest of the carcass parts ie the cord.
为此,本申请实施例提供的轮胎成型机还包括能够向成型鼓300提供支撑 胶的第一供料系统900及与第一输送轨道110间隔平行设置的第二输送轨道210。其中,后压辊装置800设置于第二输送轨道210上,且可沿第二输送轨道210横向移动。该第一供料系统900包括第一过渡输送装置1A和用于向第一过渡输送装置1A供应第一胶料的第一供料装置3A。其中,该第一过渡输送装置1A设置于第二输送轨道210上,被配置为可以沿第二输送轨道210横向移动而与成型鼓300前后对齐并对接,以向成型鼓300提供第一胶料。这样,当上述成型机在制造缺气保用轮胎时,第一胶料为支撑胶,在缺气保用轮胎胎胚的成型过程中,当需要向PA复合层径向外侧贴合支撑胶时,通过第一过渡输送装置1A即可将带状的支撑胶过渡输送至成型鼓300鼓面的PA复合层上。随着成型鼓300的转动,带状的支撑胶可被成型鼓300收卷在PA复合层的外周形成环状闭合的支撑胶。For this reason, the tire building machine provided by the embodiment of the present application further includes a first feeding system 900 capable of providing support rubber to the building drum 300 and a second conveying track 210 arranged in parallel with the first conveying track 110 at intervals. Wherein, the rear pressing roller device 800 is arranged on the second conveying track 210 and can move laterally along the second conveying track 210 . The first feeding system 900 includes a first transitional conveying device 1A and a first feeding device 3A for supplying the first rubber material to the first transitional conveying device 1A. Wherein, the first transition conveying device 1A is arranged on the second conveying track 210 and is configured to move laterally along the second conveying track 210 to be aligned with the forming drum 300 front and rear and docked to provide the first rubber material to the forming drum 300 . In this way, when the above-mentioned molding machine is manufacturing run-flat tires, the first rubber material is the support rubber. , the belt-shaped support rubber can be transferred to the PA composite layer on the drum surface of the forming drum 300 through the first transfer device 1A. As the forming drum 300 rotates, the strip-shaped backing glue can be rolled up by the building drum 300 on the outer periphery of the PA composite layer to form a ring-shaped closed backing glue.
需要说明的是,第一过渡输送装置1A需要先横向移动与第一供料装置3A对接,使第一过渡输送装置1A承接第一供料装置3A提供的第一胶料。以支撑胶为例,第一过渡输送装置1A承接有支撑胶后可移动至与成型鼓300相正对的预定位置。第一过渡输送装置1A移动至预定位置而与成型鼓300对接后,成型鼓300旋转来接收支撑胶。当第一过渡输送装置1A上的支撑胶完全传递给成型鼓300后,第一过渡输送装置1A可再次横向移动至供料装置3处以承接下一条支撑胶。It should be noted that the first transition conveying device 1A needs to move laterally to dock with the first feeding device 3A, so that the first transition conveying device 1A receives the first rubber material provided by the first feeding device 3A. Taking the support glue as an example, the first transition conveying device 1A can move to a predetermined position facing the forming drum 300 after receiving the support glue. After the first transition conveying device 1A moves to a predetermined position and docks with the forming drum 300 , the forming drum 300 rotates to receive the support glue. After the support glue on the first transition conveying device 1A is completely transferred to the forming drum 300 , the first transition conveying device 1A can move laterally to the feeding device 3 again to receive the next support glue.
为了向成型鼓300的鼓面传递支撑胶,第一过渡输送装置1A需设置在成型鼓300的后侧而与成型鼓300的鼓面正对,而后压辊装置800也需要在相同的位置处对成型鼓300上的胎体组件进行复合辊压处理,或者在相同的位置处对成型鼓300上的胎体组件和胎面组件进行复合辊压处理,为避免第一过渡输送装置1A与后压辊装置800位置干涉,需允许第一过渡输送装置1A与后压辊装置800能够先后与成型鼓300的鼓面正对,以分别进行支撑胶的过渡输送作业及辊压处理作业。In order to transfer the support rubber to the drum surface of the forming drum 300, the first transition conveying device 1A needs to be arranged on the rear side of the forming drum 300 and is facing the drum surface of the forming drum 300, and the rear pressure roller device 800 also needs to be at the same position Carry out compound rolling treatment to the carcass assembly on the building drum 300, or carry out compound rolling treatment to the carcass assembly and the tread assembly on the building drum 300 at the same position, in order to avoid the first transition conveying device 1A and the subsequent The positional interference of the pressing roller device 800 needs to allow the first transition conveying device 1A and the rear pressing roller device 800 to face the drum surface of the forming drum 300 successively, so as to carry out the transition conveying operation and rolling treatment operation of the supporting rubber respectively.
可选地,如图1所示,在特别需要的情况下,为了减缓轮胎与轮辋间的摩 擦,轮胎中还需要增加子口增强结构。因此,在轮胎胎胚的成型过程中,需要增加子口胶。如此,本申请实施例提供的轮胎成型机还包括第二供料系统910。示例性地,第二供料系统910包括第二过渡输送装置1B和第二供料装置3B。其中,第二过渡输送装置1B设置为向成型鼓300提供第二胶料,以子口胶为例。第二供料装置3B则设置为向第二过渡输送装置1B提供子口胶。第二过渡输送装置1B设置于第二输送轨道210上且可沿第二输送轨道210横向移动。第二过渡输送装置1B与第一过渡输送装置1A均设置于第二输送轨道210上且横向间隔设置。Optionally, as shown in Figure 1, in the case of special needs, in order to slow down the friction between the tire and the rim, it is also necessary to increase the spigot reinforcement structure in the tire. Therefore, in the molding process of the tire blank, it is necessary to increase the spigot rubber. In this way, the tire building machine provided in the embodiment of the present application further includes a second feeding system 910 . Exemplarily, the second feeding system 910 includes a second transition conveying device 1B and a second feeding device 3B. Wherein, the second transitional conveying device 1B is configured to provide the second rubber material to the forming drum 300 , for example, the mouth rubber. The second feeding device 3B is configured to provide the mouth glue to the second transition conveying device 1B. The second transition conveying device 1B is disposed on the second conveying track 210 and can move laterally along the second conveying track 210 . Both the second transitional conveying device 1B and the first transitional conveying device 1A are arranged on the second conveying track 210 and arranged laterally at intervals.
在一种实施方式中,第二输送轨道210在一端延伸超过第一输送轨道110,第一供料装置3A可设置于第二输送轨道210的任意一侧。In one embodiment, one end of the second conveying track 210 extends beyond the first conveying track 110 , and the first feeding device 3A can be disposed on any side of the second conveying track 210 .
在一种实施方式中,第一供料装置3A及第二供料装置3B均位于第二输送轨道210的同侧且间隔设置。在另一种可替换的实施方式中,第一供料装置3A及第二供料装置3B可分别设置于第二输送轨道210的两侧。In one embodiment, the first feeding device 3A and the second feeding device 3B are both located on the same side of the second conveying track 210 and arranged at intervals. In another alternative embodiment, the first feeding device 3A and the second feeding device 3B can be respectively disposed on both sides of the second conveying track 210 .
图2A至2F显示了第一供料系统900和第二供料系统910依次向成型鼓300提供支撑胶和子口胶,以及后压辊装置800辊压胎体组件的过程。其中,胶料上料的方法如下:2A to 2F show the process of the first feeding system 900 and the second feeding system 910 sequentially supplying support glue and rim glue to the building drum 300, and the process of rolling the carcass assembly by the rear pressing roller device 800. Among them, the method of rubber feeding is as follows:
第一过渡输送装置1A接收支撑胶;The first transition conveying device 1A receives the support glue;
如图2A所示,第一过渡输送装置1A处于与第一供料装置3A对正的第一上料位置2101,以使第一过渡输送装置1A承接第一供料装置3A输出的支撑胶。As shown in FIG. 2A , the first transitional conveying device 1A is in the first feeding position 2101 aligned with the first feeding device 3A, so that the first transitional conveying device 1A receives the support glue output by the first feeding device 3A.
第一过渡输送装置1A横向移动至与成型鼓300对正的第一对接位置2102;The first transition conveying device 1A moves laterally to the first docking position 2102 aligned with the forming drum 300;
如图2B所示,承接有支撑胶的第一过渡输送装置1A横向移动至与成型鼓300对正的第一对接位置2102,此时,后压辊装置800和第二过渡输送装置1B分别横向移动至第一避让位置2104和第二避让位置2107,让位第一过渡输送装置1A。As shown in FIG. 2B , the first transition conveying device 1A bearing the support rubber moves laterally to the first docking position 2102 aligned with the forming drum 300 . Move to the first avoidance position 2104 and the second avoidance position 2107 to make way for the first transition conveying device 1A.
第一过渡输送装置1A前后移动与成型鼓300对接;The first transition conveying device 1A moves back and forth to dock with the forming drum 300;
如图2C所示,待需要向成型鼓300提供支撑胶时,第一过渡输送装置1A 与成型鼓300前后对接,以将支撑胶传递至成型鼓300的鼓面。As shown in FIG. 2C , when it is necessary to provide support rubber to the building drum 300 , the first transitional conveying device 1A docks with the building drum 300 back and forth to transfer the support rubber to the drum surface of the building drum 300 .
当轮胎中还需要增加子口增强结构时,胶料上料的方法还包括:When the spigot reinforcement structure needs to be added to the tire, the method of feeding the rubber material also includes:
第二过渡输送装置1B接收子口胶;The second transition conveying device 1B receives the mouth glue;
如图2A所示,在第一过渡输送装置1A处于第一上料位置2101时,第二过渡输送装置1B能够同时处于与第二供料装置3B对正的第二上料位置2105,以使第二过渡输送装置1B承接第二供料装置3B输出的子口胶。在第一过渡输送装置1A移至第一对接位置2102前,第二过渡输送装置1B可先行移动让位。As shown in Figure 2A, when the first transition conveying device 1A is in the first feeding position 2101, the second transition conveying device 1B can be in the second feeding position 2105 aligned with the second feeding device 3B at the same time, so that The second transition conveying device 1B receives the spigot glue output by the second feeding device 3B. Before the first transitional conveying device 1A moves to the first docking position 2102, the second transitional conveying device 1B can move first to give way.
第二过渡输送装置1B横向移动至与成型鼓300对正的作业工位;The second transition conveying device 1B moves laterally to the working station aligned with the forming drum 300;
如图2D所示,在将支撑胶传递至成型鼓300的鼓面,且第一过渡输送装置1A复位至第一上料位置2101后,第二过渡输送装置1B即能够自第二避让位置2107横向移动至与成型鼓300对正的第二对接位置。此时,后压辊装置800仍处于第一避让位置2104。As shown in Figure 2D, after the support glue is transferred to the drum surface of the building drum 300, and the first transition conveying device 1A is reset to the first feeding position 2101, the second transition conveying device 1B can move from the second avoidance position 2107 Laterally moved to a second docking position aligned with the building drum 300 . At this time, the rear pressing roller device 800 is still in the first escape position 2104 .
第二过渡输送装置1B前后移动与成型鼓300对接;The second transition conveying device 1B moves back and forth to dock with the forming drum 300;
如图2E所示,待需要向成型鼓300提供子口胶时,第二过渡输送装置1B与成型鼓300前后对接,以将子口胶传递至成型鼓300的鼓面,此时第二过渡输送装置1B位于与成型鼓300对接的第二对接位置2106。也即是说,第一过渡输送装置1A复位至所述第一上料位置2101,第二过渡输送装置1B沿第二输送轨道210移动至第二对接位置2106,以将子口胶传递至成型鼓300的鼓面。As shown in Figure 2E, when it is necessary to provide slit glue to the forming drum 300, the second transition conveying device 1B is docked with the forming drum 300 back and forth, so as to transfer the slit glue to the drum surface of the forming drum 300. At this time, the second transition The delivery device 1B is located in a second docking position 2106 for docking with the building drum 300 . That is to say, the first transition conveying device 1A resets to the first loading position 2101, and the second transition conveying device 1B moves to the second docking position 2106 along the second conveying track 210, so as to transfer the rim glue to the forming Drumhead for Drum 300.
第二过渡输送装置1B复位至第二上料位置2105。The second transition conveying device 1B is reset to the second loading position 2105 .
如图2F所示,第二过渡输送装置1B复位至第二上料位置2105。后压辊装置800即能够自第一避让位置2104横向移动至成型鼓300后侧的辊压位置2103,用于对胎面组件和胎体组件进行复合辊压处理。As shown in FIG. 2F , the second transition conveying device 1B is reset to the second loading position 2105 . The rear pressing roller device 800 can move laterally from the first avoidance position 2104 to the rolling position 2103 at the rear side of the forming drum 300, and is used for composite rolling treatment of the tread assembly and the carcass assembly.
可以理解的是,在生产仅需在普通轮胎胎胚上增设子口增强结构的子口增强型轮胎胎胚的实施方式中,以及在生产无子口增强结构的缺气保用型轮胎胎胚的实施方式中,该轮胎成型机仅配置第一供料系统900或第二供料系统910即可。当然,也可在同时配置第一供料系统900和第二供料系统910的情况下, 仅采用第一供料系统900和第二供料系统910二者之一过渡输送支撑胶或子口胶,如仅采用第二供料系统910输送子口胶。It can be understood that, in the embodiment of producing a slit-reinforced tire blank that only needs to add a slit-reinforcing structure on an ordinary tire blank, and in the production of a run-flat tire blank without a slit-reinforcing structure In an embodiment, the tire building machine only needs to be equipped with the first feeding system 900 or the second feeding system 910 . Of course, under the condition that the first feeding system 900 and the second feeding system 910 are configured at the same time, only one of the first feeding system 900 and the second feeding system 910 can be used to transfer the supporting rubber or the spout Glue, for example, only the second feeding system 910 is used to deliver the sub-mouth glue.
以下针对第一过渡输送装置1A和第二过渡输送装置1B的结构进行详细说明。第一过渡输送装置1A和第二过渡输送装置1B可采用相同或近似的结构,因此,以下仅以第一过渡输送装置1A为例详细说明。The structures of the first transitional conveying device 1A and the second transitional conveying device 1B will be described in detail below. The first transitional conveying device 1A and the second transitional conveying device 1B may adopt the same or similar structure, therefore, the following only takes the first transitional conveying device 1A as an example for detailed description.
如图3A、3B和3C所示,并结合图4A和图4B。第一过渡输送装置1A包括过渡鼓11、旋转驱动机构12和对接驱动机构13。其中,过渡鼓11的鼓体111具有圆形或弧形的承接面112(也即鼓体111的鼓面),承接面112被配置为承接带状的支撑胶,旋转驱动机构12被配置为驱动过渡鼓11旋转,对接驱动机构13被配置为驱动过渡鼓11沿成型鼓300的径向移动,以使过渡鼓11与成型鼓300对接。第一过渡输送装置1A还包括行移驱动机构14和滑座15。其中行移驱动机构14被配置为驱动过渡鼓11横向移动。滑座15设置于第二输送轨道210上,设置为支撑过渡鼓11,滑座15在行移驱动机构14的驱动下可沿第二输送轨道210移动。As shown in Figures 3A, 3B and 3C, in conjunction with Figures 4A and 4B. The first transition conveying device 1A includes a transition drum 11 , a rotary drive mechanism 12 and a docking drive mechanism 13 . Wherein, the drum body 111 of the transition drum 11 has a circular or arc-shaped receiving surface 112 (that is, the drum surface of the drum body 111), the receiving surface 112 is configured to accept the strip-shaped support glue, and the rotary drive mechanism 12 is configured as Driving the transition drum 11 to rotate, the docking drive mechanism 13 is configured to drive the transition drum 11 to move along the radial direction of the forming drum 300 , so that the transition drum 11 is docked with the forming drum 300 . The first transition conveying device 1A also includes a travel driving mechanism 14 and a sliding seat 15 . Wherein the travel driving mechanism 14 is configured to drive the transition drum 11 to move laterally. The sliding seat 15 is arranged on the second conveying track 210 to support the transition drum 11 , and the sliding seat 15 can move along the second conveying track 210 driven by the travel driving mechanism 14 .
示例性地,图3A、图3B和图3C从俯视角度展示了第一过渡输送装置1A在向成型鼓300输送支撑胶的过程中,与第一供料装置3A、第二输送轨道210及成型鼓300的配合过程。示例性地,图4A和图4B从侧视角度展示了过渡鼓11与成型鼓300对接过程。Exemplarily, FIG. 3A, FIG. 3B and FIG. 3C show from a top view that the first transition conveying device 1A communicates with the first feeding device 3A, the second conveying track 210 and the forming Drum 300 Fitting Process. Exemplarily, Fig. 4A and Fig. 4B show the docking process of the transition drum 11 and the building drum 300 from a side view.
如图3A所示,第一过渡输送装置1A移动至与第一供料装置3A对接的上料工位。此时,旋转驱动机构12驱动过渡鼓11正向旋转,使过渡鼓11的承接面112收卷第一供料装置3A提供的带状的支撑胶。As shown in FIG. 3A , the first transition conveying device 1A moves to a loading station docked with the first feeding device 3A. At this time, the rotation driving mechanism 12 drives the transition drum 11 to rotate forward, so that the receiving surface 112 of the transition drum 11 winds up the strip-shaped support glue provided by the first feeding device 3A.
如图3B所示,第一过渡输送装置1A移动至与成型鼓300对正的作业工位。As shown in FIG. 3B , the first transition conveying device 1A moves to a work station aligned with the forming drum 300 .
如图3C及4B所示,第一过渡输送装置1A前后移动而与成型鼓300对接。对接驱动机构13驱动过渡鼓11朝向成型鼓300移动至图3C及4B所示的与成型鼓300对接的对接位置,使过渡鼓11的承接面112上的支撑胶的料头与成型鼓300上的PA复合层贴合。随后,旋转驱动机构12可反向驱动过渡鼓11旋转 输出支撑胶,同时正向旋转的成型鼓300将同步收卷支撑胶。As shown in FIGS. 3C and 4B , the first transition conveying device 1A moves back and forth to dock with the forming drum 300 . The docking drive mechanism 13 drives the transition drum 11 to move toward the forming drum 300 to the docking position with the forming drum 300 shown in FIGS. The PA composite layer is pasted. Subsequently, the rotary drive mechanism 12 can reversely drive the transition drum 11 to rotate and output the support glue, while the forward rotating forming drum 300 will synchronously wind the support glue.
在支撑胶完成自过渡鼓11向成型鼓300的过渡传递后,对接驱动机构13即可驱动过渡鼓11背离成型鼓300移动以复位至图3B状态,接下来,行移驱动机构14驱动过渡鼓11横向移动至支撑胶上料工位。After the supporting rubber completes the transfer from the transition drum 11 to the forming drum 300, the docking drive mechanism 13 can drive the transition drum 11 to move away from the forming drum 300 to reset to the state shown in Figure 3B. Next, the traveling drive mechanism 14 drives the transition drum 11 Move laterally to the support rubber feeding station.
如图5所示,本申请实施例中,可选的,过渡鼓11的承接面112上设置有沿过渡鼓11的径向延伸的刺针113,在过渡鼓11承接第一供料装置提供的支撑胶时,上述刺针113可部分地刺入支撑胶内,从而起到固定支撑胶的作用,防止支撑胶在过渡鼓11旋转时脱落。示例性地,上述的承接面112上还可选地设置有能够吸附支撑胶的吸附部114(如连通有外部真空气源的吸附孔),基于生产经验,支撑胶的端头部位是最容易与过渡鼓11脱离的部位,因此,上述的吸附部114相应地至少设置于承接面112用于承接支撑胶的端头的部位。As shown in Figure 5, in the embodiment of the present application, optionally, the receiving surface 112 of the transition drum 11 is provided with needles 113 extending in the radial direction of the transition drum 11, and the transition drum 11 accepts the material provided by the first feeding device. When supporting the rubber, the needles 113 can partially penetrate into the supporting rubber, so as to fix the supporting rubber and prevent the supporting rubber from falling off when the transition drum 11 rotates. Exemplarily, the above-mentioned receiving surface 112 is also optionally provided with an adsorption part 114 capable of absorbing the support glue (such as an adsorption hole connected to an external vacuum air source). Based on production experience, the end of the support glue is the most suitable The part that is easy to detach from the transition drum 11 , therefore, the above-mentioned adsorption part 114 is correspondingly provided at least at the part of the receiving surface 112 for receiving the end of the support glue.
由于支撑胶在成型鼓300上的贴合位置相对于成型鼓中心是左右对称的,因此,本实施例中,过渡鼓11设置有两个,两个过渡鼓11间隔平行且同轴设置,两个过渡鼓11均设置有承接面112,以使两个过渡鼓11能够从第一供料装置3A各自承接一个支撑胶,进而使第一过渡输送装置1A能够同时向成型鼓300传递两个支撑胶。Since the laminating position of the support glue on the forming drum 300 is left-right symmetrical with respect to the center of the forming drum, in this embodiment, there are two transition drums 11, and the two transition drums 11 are arranged parallel and coaxially at intervals. Each of the transition drums 11 is provided with a receiving surface 112, so that the two transition drums 11 can each receive a support glue from the first feeding device 3A, so that the first transition conveying device 1A can transfer two supports to the forming drum 300 at the same time. glue.
为适应于生产不同规格的轮胎胎胚,第一过渡输送装置1A还包括开合驱动机构16,设置为驱动两个过渡鼓11开合运动,调整两个过渡鼓11的间距,以使过渡鼓11能够匹配于成型鼓300上相应规格的轮胎胎胚的支撑胶贴合位置。In order to adapt to the production of tire blanks of different specifications, the first transition conveying device 1A also includes an opening and closing drive mechanism 16, which is configured to drive the opening and closing movement of the two transition drums 11, and adjust the distance between the two transition drums 11 so that the transition drums 11 can be matched with the supporting glue bonding position of the tire blank of corresponding specification on the building drum 300 .
示例性地,如图3A及图5所示,旋转驱动机构12包括花键轴121和旋转驱动部122,两个过渡鼓11的鼓体111均借由一花键结构滑动安装于花键轴121上,以在旋转驱动部122驱动花键轴121转动时,两个鼓体111能一并随同花键轴121转动。开合驱动机构16包括丝杠161和开合驱动部162,花键轴121为中空构造,丝杠161同轴内置于花键轴121中,沿丝杠161的轴向设置有螺向相反的第一螺纹段和第二螺纹段,两个鼓体111的花键结构穿经花键轴121轴向开设的通槽伸入花键轴121的内腔,并分别螺接于第一螺纹段和第二螺纹 段,当开合驱动部162驱动丝杠161转动时,两个鼓体111被螺向相反的第一螺纹段和第二螺纹段驱动,沿着花键轴121轴向开设的通槽滑移分合,获得不同的间距。Exemplarily, as shown in FIG. 3A and FIG. 5 , the rotary drive mechanism 12 includes a spline shaft 121 and a rotary drive portion 122, and the drum bodies 111 of the two transition drums 11 are slidably mounted on the spline shaft by a spline structure. 121 , so that when the rotation driving part 122 drives the spline shaft 121 to rotate, the two drums 111 can rotate together with the spline shaft 121 . The opening and closing drive mechanism 16 includes a lead screw 161 and an opening and closing drive part 162. The spline shaft 121 is a hollow structure, and the lead screw 161 is coaxially built in the spline shaft 121. The first threaded section and the second threaded section, the spline structure of the two drums 111 passes through the through groove provided in the axial direction of the spline shaft 121 and extends into the inner cavity of the spline shaft 121, and is respectively screwed to the first threaded section and the second thread segment, when the opening and closing driving part 162 drives the screw 161 to rotate, the two drums 111 are driven by the first thread segment and the second thread segment with opposite helical directions, along the axial direction of the spline shaft 121 The through groove slides and separates to obtain different spacings.
在上述的旋转驱动机构12及开合驱动机构16的构造基础之上,当两个鼓体111承接或输出支撑胶时,两个鼓体111同步转动且须间距保持不变,因此,当旋转驱动部122驱动花键轴121转动时,开合驱动部162须同时驱动丝杠161以一特定的适配转速转动。当只需要调节两个鼓体111的间距时,制停旋转驱动机构12,且使开合驱动机构16工作,也即使开合驱动部162驱动丝杠161旋转至使两个鼓体111的间距呈所需尺寸即可。On the basis of the structure of the above-mentioned rotary drive mechanism 12 and the opening and closing drive mechanism 16, when the two drums 111 receive or output the supporting glue, the two drums 111 rotate synchronously and the distance must remain unchanged. When the driving part 122 drives the spline shaft 121 to rotate, the opening and closing driving part 162 must simultaneously drive the lead screw 161 to rotate at a specific adapted speed. When it is only necessary to adjust the distance between the two drums 111, stop the rotary drive mechanism 12 and make the opening and closing drive mechanism 16 work, that is, the opening and closing drive part 162 drives the screw 161 to rotate to the distance between the two drums 111. Just the desired size.
当过渡鼓11需要做旋转运动承接或输出支撑胶时,第一伺服电机通过第一减速机带动两个鼓体111旋转,同时还需要开合驱动部162配合一起旋转,以使花键轴121和丝杠161同向同速转动。When the transition drum 11 needs to rotate to receive or output the supporting rubber, the first servo motor drives the two drums 111 to rotate through the first reducer, and at the same time, the opening and closing driving part 162 needs to cooperate to rotate together so that the spline shaft 121 Rotate in the same direction and at the same speed as the leading screw 161.
示例性地,旋转驱动部122包括第一伺服电机、连接于第一伺服电机输出端的第一减速机,以及连接于第一减速机的输出端及花键轴121之间的同步带轮组,设定第一伺服电机的转速N1为2000r/min,第一减速机的减速比i1为10,同步带轮组的减速比i2为2。开合驱动部162包括第二伺服电机和同轴连接于第二伺服电机及丝杠161之间的第二减速机,设定第二伺服电机的转速为N2,第二减速机的减速比i3为5。Exemplarily, the rotary drive part 122 includes a first servo motor, a first reducer connected to the output end of the first servo motor, and a synchronous pulley set connected between the output end of the first reducer and the spline shaft 121, The speed N1 of the first servo motor is set as 2000r/min, the reduction ratio i1 of the first reducer is 10, and the reduction ratio i2 of the synchronous pulley set is 2. The opening and closing drive portion 162 includes a second servo motor and a second speed reducer coaxially connected between the second servo motor and the leading screw 161, the second servo motor is set to rotate at N2, and the second speed reduction gear has a reduction ratio i3 for 5.
当第一伺服电机工作驱动花键轴121转动时,花键轴121的转速为N1/i1/i2=100r/min,此时,第二伺服电机需驱动丝杠161同样以100r/min的转速转动,因此第二伺服电机的转速应为N2=100*i3=500r/min。When the first servo motor works to drive the spline shaft 121 to rotate, the speed of the spline shaft 121 is N1/i1/i2=100r/min. At this time, the second servo motor needs to drive the screw 161 at the same speed of 100r/min. rotation, so the rotational speed of the second servo motor should be N2=100*i3=500r/min.
如图4A和图4B所示,滑座15滑动安装在第二输送轨道210上,对接驱动机构13包括滑块131、滑轨132和对接驱动部133。滑块131固定在滑座15上,滑轨132沿成型鼓300的径向滑动安装于滑块131,对接驱动部133设置为驱动滑轨132在滑块131上滑移。过渡鼓11转动安装在滑轨132上,且过渡鼓11的轴向与成型鼓300轴向平行,这样,当对接驱动部133驱动滑轨132在 滑块131上滑移时,即可使过渡鼓11与成型鼓300对接。As shown in FIG. 4A and FIG. 4B , the sliding seat 15 is slidably installed on the second conveying track 210 , and the docking driving mechanism 13 includes a sliding block 131 , a sliding rail 132 and a docking driving part 133 . The slide block 131 is fixed on the slide seat 15 , the slide rail 132 is slidably installed on the slide block 131 along the radial direction of the forming drum 300 , and the docking drive part 133 is configured to drive the slide rail 132 to slide on the slide block 131 . The transition drum 11 is rotatably installed on the slide rail 132, and the axial direction of the transition drum 11 is parallel to the axial direction of the forming drum 300. Drum 11 is docked with building drum 300 .
示例性地,对接驱动部133可以包括缸体与滑块131或滑座15固定的气缸,气缸的活塞杆与滑轨132传动连接,在气缸活塞伸缩时,可以驱动滑轨132带动过渡鼓11沿过渡鼓11的径向滑动。示例性地,对接驱动部133还可以包括丝杠螺母副等能够微调行程的机构来辅助气缸驱动滑轨132,从而可补偿气缸行程的不足和偏差,以使过渡鼓11能够与成型鼓300精确对接。上述的气缸和丝杠螺母副机构可采用相关技术,在此不做赘述。Exemplarily, the docking drive part 133 may include a cylinder whose cylinder body is fixed to the slide block 131 or the slide seat 15, the piston rod of the cylinder is in transmission connection with the slide rail 132, and the slide rail 132 can be driven to drive the transition drum 11 when the cylinder piston expands and contracts. Slide along the radial direction of the transition drum 11. Exemplarily, the docking drive part 133 may also include a mechanism capable of fine-tuning the stroke, such as a lead screw and a nut pair, to assist the cylinder to drive the slide rail 132, thereby compensating for the deficiency and deviation of the cylinder stroke, so that the transition drum 11 can be precisely aligned with the forming drum 300. butt. The above-mentioned cylinder and lead screw nut sub-mechanism can adopt related technologies, and will not be repeated here.
相关技术中已有成熟应用于承载体(如滑座15)沿输送轨道(如第二输送轨道210)移动的方案,例如沿输送轨道延伸方向设置蜗杆,在承载体上安装蜗轮电机,使蜗轮电机的蜗轮与蜗杆啮合,从而在蜗轮电机转动时即能够驱动承载体沿着输送轨道滑动行移或滚动行移。故,本实施例中,行移驱动机构14的构造不做赘述及限定。In the related art, there are mature solutions for the carrier (such as the sliding seat 15) to move along the conveying track (such as the second conveying track 210). The worm gear of the motor meshes with the worm, so that when the worm gear motor rotates, it can drive the carrier to slide or roll along the conveying track. Therefore, in this embodiment, the structure of the travel driving mechanism 14 is not described and limited.
相关技术中也已有成熟应用于轮胎成型机中的胶料供料装置,本实施例中,第一供料装置3A和第二供料装置3B均可采用相关技术,因此,二者的构造亦不做赘述及限定。There are rubber material feeding devices maturely used in tire building machines in related technologies. In this embodiment, both the first feeding device 3A and the second feeding device 3B can use related technologies. Therefore, the structures of the two Also do not repeat and limit.
本申请提供的轮胎成型机不仅适用于成型普通轮胎胎胚,还适用于成型在普通轮胎基础之上增设有子口胶的子口增强型轮胎胎胚,且也适用于成型在普通轮胎基础上增设支撑胶的缺气保用型轮胎胎胚。在成型上述两种区别于普通轮胎胎胚的过程中,第一过渡输送装置、第二过渡输送装置和后压辊装置能够沿第二输送轨道滑移并相互避让,以分别适时与成型鼓对接完成支撑胶和子口胶的上料工序及胎面辊压工序。此外,该轮胎成型机可在普通一次法轮胎成型机的基础上改进,以具备生产缺气保用轮胎胎胚的能力。The tire building machine provided by this application is not only suitable for forming ordinary tire blanks, but also suitable for forming slit-reinforced tire blanks with slit rubber added on the basis of ordinary tires, and is also suitable for forming on the basis of ordinary tires. A run-flat tire blank with additional support rubber. In the process of forming the above two kinds of tire blanks which are different from ordinary tire blanks, the first transition conveying device, the second transition conveying device and the rear pressure roller device can slide along the second conveying track and avoid each other, so as to respectively dock with the forming drum in due time Complete the feeding process of support rubber and spigot rubber and the tread rolling process. In addition, the tire building machine can be improved on the basis of the common one-step tire building machine to have the ability to produce run-flat tire blanks.

Claims (11)

  1. 一种轮胎成型机,包括:A tire building machine, comprising:
    带束鼓(100),设置为成型胎面组件;belt drum (100), configured as a molded tread assembly;
    成型鼓(300),设置为成型胎体组件;A forming drum (300), configured as a forming carcass component;
    第一输送轨道(110),在竖直方向上位于所述带束鼓(100)和所述成型鼓(300)的下方;a first conveying track (110), positioned vertically below the belt drum (100) and the forming drum (300);
    所述轮胎成型机,还包括:The tire building machine also includes:
    第一过渡输送装置(1A);The first transition conveying device (1A);
    后压辊装置(800),设于所述成型鼓(300)的径向外侧,所述后压辊装置(800)设置为对胎面组件和胎体组件进行滚压复合;The rear pressure roller device (800) is arranged on the radially outer side of the forming drum (300), and the rear pressure roller device (800) is configured to carry out rolling compounding of the tread component and the carcass component;
    第二输送轨道(210),与所述第一输送轨道(110)间隔平行设置,所述后压辊装置(800)和所述第一过渡输送装置(1A)可移动地安装于所述第二输送轨道(210)上;及The second conveying track (210) is arranged in parallel with the first conveying track (110), and the rear pressing roller device (800) and the first transition conveying device (1A) are movably installed on the first conveying track (110). On the second conveying track (210); and
    第一供料装置(3A),被配置为通过所述第一过渡输送装置(1A)向所述成型鼓(300)提供第一胶料;The first feeding device (3A) is configured to provide the first rubber material to the forming drum (300) through the first transition conveying device (1A);
    所述第一过渡输送装置(1A)在所述第二输送轨道(210)上具有与所述第一供料装置(3A)对接的第一上料位置(2101)及与所述成型鼓(300)对接的第一对接位置(2102);The first transition conveying device (1A) has a first feeding position (2101) docked with the first feeding device (3A) on the second conveying track (210) and connected to the forming drum ( 300) a first docked position for docking (2102);
    所述后压辊装置(800)在所述第二输送轨道(210)上具有与所述成型鼓(300)对接的辊压位置(2103)及避让所述第一过渡输送装置(1A)的第一避让位置(2104)。The rear pressing roller device (800) has a rolling position (2103) that docks with the forming drum (300) on the second conveying track (210) and a position that avoids the first transitional conveying device (1A) A first avoidance position (2104).
  2. 根据权利要求1所述的轮胎成型机,其中,所述第一过渡输送装置(1A)包括:The tire building machine according to claim 1, wherein the first transition conveying device (1A) comprises:
    过渡鼓(11),具有圆形或弧形的承接面(112),所述承接面(112)被配置为承接所述第一胶料;The transition drum (11) has a circular or arc-shaped receiving surface (112), and the receiving surface (112) is configured to receive the first rubber compound;
    旋转驱动机构(12),被配置为驱动所述过渡鼓(11)旋转;及a rotary drive mechanism (12) configured to drive the transition drum (11) in rotation; and
    对接驱动机构(13),被配置为驱动所述过渡鼓(11)沿所述成型鼓300的 径向移动,以使所述过渡鼓(11)与所述成型鼓(300)对接。The docking drive mechanism (13) is configured to drive the transition drum (11) to move along the radial direction of the forming drum 300, so that the transition drum (11) docks with the forming drum (300).
  3. 根据权利要求2所述的轮胎成型机,其中,所述第一过渡输送装置(1A)还包括:The tire building machine according to claim 2, wherein the first transition conveying device (1A) further comprises:
    滑座(15),所述滑座(15)设置于所述第二输送轨道(210)上,所述滑座(15)设置为支撑所述过渡鼓(11);a sliding seat (15), the sliding seat (15) is arranged on the second conveying track (210), and the sliding seat (15) is arranged to support the transition drum (11);
    行移驱动机构(14),所述行移驱动机构(14)设置为驱动所述滑座(15)沿所述第二输送轨道(210)移动。A travel driving mechanism (14), the travel driving mechanism (14) is configured to drive the sliding seat (15) to move along the second conveying track (210).
  4. 根据权利要求2所述的轮胎成型机,其中,所述过渡鼓(11)设有两个,两个所述过渡鼓(11)间隔平行设置,对应的所述第一供料装置(3A)能够同时向两个所述过渡鼓(11)提供所述第一胶料。The tire building machine according to claim 2, wherein two transition drums (11) are provided, and the two transition drums (11) are arranged in parallel at intervals, and the corresponding first feeding device (3A) Said first compound can be supplied to both said transition drums (11) simultaneously.
  5. 根据权利要求4所述的轮胎成型机,其中,所述第一过渡输送装置(1A)还包括开合驱动机构(16),所述开合驱动机构(16)设置为驱动两个所述过渡鼓(11)开合运动。The tire building machine according to claim 4, wherein the first transition conveying device (1A) further comprises an opening and closing driving mechanism (16), and the opening and closing driving mechanism (16) is configured to drive two transitions Drum (11) opening and closing motion.
  6. 根据权利要求1所述的轮胎成型机,还包括:第二过渡输送装置(1B)和第二供料装置(3B),所述第二供料装置(3B)被配置为通过所述第二过渡输送装置(1B)向所述成型鼓(300)提供第二胶料。The tire building machine according to claim 1, further comprising: a second transition conveying device (1B) and a second feeding device (3B), the second feeding device (3B) is configured to pass through the second The transition conveying device (1B) supplies the second rubber material to the forming drum (300).
  7. 根据权利要求6所述的轮胎成型机,其中,所述第二过渡输送装置(1B)可移动地安装在所述第二输送轨道(210)上,所述第二过渡输送装置(1B)具有与所述第二供料装置(3B)对接的第二上料位置(2105)、与所述成型鼓(300)对接的第二对接位置(2106)及避让所述第一过渡输送装置(1A)的第二避让位置(2107)。The tire building machine according to claim 6, wherein the second transition conveying device (1B) is movably installed on the second conveying track (210), and the second transition conveying device (1B) has The second feeding position (2105) docking with the second feeding device (3B), the second docking position (2106) docking with the forming drum (300) and avoiding the first transition conveying device (1A ) in the second avoidance position (2107).
  8. 根据权利要求1所述轮胎成型机,其中,所述第二输送轨道(210)在一端延伸超过所述第一输送轨道(110),所述第一供料装置(3A)设置于所述第二输送轨道(210)的任意一侧。The tire building machine according to claim 1, wherein the second conveying track (210) extends beyond the first conveying track (110) at one end, and the first feeding device (3A) is arranged on the first conveying track (110). Either side of the two conveying tracks (210).
  9. 根据权利要求7所述的轮胎成型机,还包括:胎面料供料架(200)、胎体料供料架(400)和传递环(500);The tire building machine according to claim 7, further comprising: a tire material supply frame (200), a carcass material supply frame (400) and a transfer ring (500);
    所述胎面料供料架(200)设置为向所述带束鼓(100)提供胎面部件,以成型胎面组件;The tread material supply rack (200) is configured to provide tread components to the belt drum (100) to form a tread assembly;
    所述胎体料供料架(400)设置为向所述成型鼓(300)提供胎体部件,以成型胎体组件;The carcass material supply rack (400) is configured to provide carcass components to the building drum (300) to form a carcass assembly;
    所述传递环(500)设置为将所述胎面组件传送至胎体组件表面。The transfer ring (500) is configured to transfer the tread assembly to the surface of the carcass assembly.
  10. 一种基于权利要求9所述的轮胎成型机的轮胎成型方法,包括:A tire building method based on the tire building machine according to claim 9, comprising:
    胎面料供料架(200)向带束鼓(100)提供胎面部件,通过所述胎面料供料架(200)和所述带束鼓(100)相互配合成型胎面组件;The tread material supply frame (200) provides the tread components to the belt drum (100), and the tire material supply frame (200) and the belt drum (100) cooperate with each other to form the tread assembly;
    胎体料供料架(400)向成型鼓(300)提供用于成型为胎体组件的部分胎体部件;The carcass material feeding rack (400) provides part of the carcass parts for molding to the carcass assembly to the building drum (300);
    第一过渡输送装置(1A)沿第二输送轨道(210)移动至第一上料位置(2101),接收第一供料装置(3A)提供的第一胶料;The first transition conveying device (1A) moves along the second conveying track (210) to the first feeding position (2101), receiving the first rubber material provided by the first feeding device (3A);
    后压辊装置(800)沿所述第二输送轨道(210)移动至第一避让位置(2104);The rear pressing roller device (800) moves to the first avoidance position (2104) along the second conveying track (210);
    所述第一过渡输送装置(1A)沿所述第二输送轨道(210)移动至第一对接位置(2102),向所述成型鼓(300)提供所述第一胶料;The first transition conveying device (1A) moves along the second conveying track (210) to a first docking position (2102), and supplies the first rubber material to the forming drum (300);
    胎体料供料架(400)继续向所述成型鼓(300)提供用于成型为胎体组件的余下部分的胎体部件,以在所述成型鼓(300)上成型胎体组件;The carcass material feeding rack (400) continues to provide the carcass components for forming the remainder of the carcass assembly to the building drum (300), so as to form the carcass assembly on the building drum (300);
    传递环(500)将胎面组件传送至成型鼓(300)上的胎体组件表面;The transfer ring (500) transfers the tread assembly to the surface of the carcass assembly on the building drum (300);
    所述后压辊装置(800)沿所述第二输送轨道(210)移动至辊压位置(2103),辊压所述成型鼓(300)上的胎面组件,使胎面组件与胎体组件复合,获得轮胎胎胚。The rear pressing roller device (800) moves to the rolling position (2103) along the second conveying track (210), and rolls the tread assembly on the forming drum (300), so that the tread assembly and the carcass The components are compounded to obtain a tire blank.
  11. 根据权利要求10所述的轮胎成型机的轮胎成型方法,还包括:The tire building method of the tire building machine according to claim 10, further comprising:
    在第一过渡输送装置(1A)处于所述第一上料位置(2101)时,所述第二过渡输送装置(1B)沿所述第二输送轨道(210)移动至第二上料位置(2105),接收第二供料装置(3B)提供的第二胶料;When the first transition conveying device (1A) is in the first feeding position (2101), the second transition conveying device (1B) moves along the second conveying track (210) to the second feeding position ( 2105), receiving the second rubber material provided by the second feeding device (3B);
    在所述第一过渡输送装置(1A)沿所述第二输送轨道(210)移动至第一对 接位置(2102)之前,所述第二过渡输送装置(1B)沿所述第二输送轨道(210)移动至第二避让位置(2107);Before the first transition conveying device (1A) moves to the first docking position (2102) along the second conveying track (210), the second transition conveying device (1B) moves along the second conveying track ( 210) moving to a second avoidance position (2107);
    在所述第一过渡输送装置(1A)向所述成型鼓(300)提供所述第一胶料后,所述第一过渡输送装置(1A)复位至所述第一上料位置(2101),所述第二过渡输送装置(1B)沿所述第二输送轨道(210)移动至第二对接位置(2106),向所述成型鼓(300)提供所述第二胶料;After the first transition conveying device (1A) provides the first rubber material to the forming drum (300), the first transition conveying device (1A) resets to the first feeding position (2101) , the second transition conveying device (1B) moves to a second docking position (2106) along the second conveying track (210), and provides the second rubber material to the forming drum (300);
    在所述后压辊装置(800)沿所述第二输送轨道(210)移动至辊压位置(2103)之前,所述第二过渡输送装置(1B)复位至所述第二上料位置(2105)。Before the rear pressing roller device (800) moves to the rolling position (2103) along the second conveying track (210), the second transition conveying device (1B) resets to the second feeding position ( 2105).
PCT/CN2022/139468 2021-12-17 2022-12-16 Tire forming machine and forming method therefor WO2023109933A1 (en)

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CN114311782A (en) * 2021-12-17 2022-04-12 萨驰智能装备股份有限公司 Tire forming machine and forming method thereof
CN114986958B (en) * 2022-05-31 2024-07-05 赛轮集团股份有限公司 Tire bead reinforcing layer feeding equipment
CN114932702B (en) * 2022-07-25 2022-12-02 萨驰智能装备股份有限公司 Intelligent centering system and monitoring method for forming machine

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