WO2023109620A1 - Stacker - Google Patents

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Publication number
WO2023109620A1
WO2023109620A1 PCT/CN2022/137388 CN2022137388W WO2023109620A1 WO 2023109620 A1 WO2023109620 A1 WO 2023109620A1 CN 2022137388 W CN2022137388 W CN 2022137388W WO 2023109620 A1 WO2023109620 A1 WO 2023109620A1
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WO
WIPO (PCT)
Prior art keywords
assembly
lever
connecting rod
fixed
base
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PCT/CN2022/137388
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French (fr)
Chinese (zh)
Inventor
蒋晶
李彦海
祝洪文
Original Assignee
萨驰智能装备股份有限公司
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Application filed by 萨驰智能装备股份有限公司 filed Critical 萨驰智能装备股份有限公司
Publication of WO2023109620A1 publication Critical patent/WO2023109620A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F17/00Safety devices, e.g. for limiting or indicating lifting force
    • B66F17/003Safety devices, e.g. for limiting or indicating lifting force for fork-lift trucks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66FHOISTING, LIFTING, HAULING OR PUSHING, NOT OTHERWISE PROVIDED FOR, e.g. DEVICES WHICH APPLY A LIFTING OR PUSHING FORCE DIRECTLY TO THE SURFACE OF A LOAD
    • B66F9/00Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes
    • B66F9/06Devices for lifting or lowering bulky or heavy goods for loading or unloading purposes movable, with their loads, on wheels or the like, e.g. fork-lift trucks
    • B66F9/07Floor-to-roof stacking devices, e.g. "stacker cranes", "retrievers"

Definitions

  • the present application relates to the technical field of intelligent storage equipment, for example, it relates to a high-speed stacker for semi-steel blank storage.
  • the automated three-dimensional warehouse plays an important role in material storage. It is usually set up with several floors, dozens of floors, or even dozens of floors.
  • the stacker is an important equipment for the automated three-dimensional warehouse, which is responsible for delivering the goods to the designated location. With the rapid development of the logistics system, the stacker is required to have a higher operating speed and reliable safety performance, and the anti-fall performance of the stacker is particularly important, so the stacker needs to be equipped with an anti-fall mechanism, but in related technologies The anti-fall mechanism of the stacker needs to be used in conjunction with the speed limiting mechanism, so there are the following deficiencies:
  • the anti-fall mechanism of the related technology adopts the principle of sliding cooperation between the movable wedge and the inclined surface of the fixed wedge to self-lock to prevent falling. Since the stage drops rapidly when the rope is broken, the movable wedge needs to be upward relative to the fixed wedge. Movement, that is, to move in the direction opposite to the direction of movement of the stage; the anti-fall mechanism of the related technology needs to be equipped with an additional set of speed limiting mechanism to lift the movable wedge upward when the rope is broken, or through a set of reversing mechanism connected with the wire rope Mechanism (such as: pulley block mechanism) converts the upward pulling force of the wire rope into a downward force on the movable wedge in a normal state.
  • the overall structure of the above two methods is more complicated and the cost is higher.
  • the anti-fall mechanism in the related art is set between the loading platform and the stacker column.
  • the anti-fall mechanism and the broken rope detection mechanism need to be maintained, overhauled or replaced, the loading platform needs to be removed from the column to carry out Corresponding operation, so it has the problem of inconvenient maintenance.
  • the application provides a stacker, which has a simple structure, reasonable design, convenient maintenance, reliable anti-fall self-locking performance, and higher safety performance.
  • a stacker comprising:
  • a base on which a walking mechanism is arranged
  • a door frame mechanism the door frame mechanism is installed on the base, the door frame mechanism includes two columns fixed on the base, and a beam connecting the upper ends of the two columns;
  • stage mechanism is installed inside the door frame mechanism, and is arranged to be liftable relative to the door frame mechanism;
  • the lifting drive mechanism is in transmission connection with the stage mechanism to drive the stage mechanism to move up and down;
  • the lifting drive mechanism includes a drive assembly and a transmission member connecting the drive assembly and the stage mechanism;
  • the side of the stage mechanism away from the column is provided with a broken rope detection mechanism and a fall prevention mechanism;
  • the broken rope detection mechanism includes a connecting rod fixedly connected with the transmission member;
  • the fall prevention mechanism includes a trigger assembly and a locking assembly, the trigger assembly includes a lever installed on the locking assembly, an elastic assembly connecting the first end of the lever with the locking assembly, and connecting the The connecting rod assembly between the first end of the lever and the broken rope detection mechanism;
  • the locking assembly includes a mounting part, a fixed wedge fixed in the mounting part, and a movable wedge arranged in the mounting part and corresponding to the fixed wedge;
  • the lever is arranged on the mounting part, the first end of the lever is connected with the mounting part via the elastic component, and the second end of the lever is rotatably matched with the movable wedge;
  • the first end of the connecting rod assembly is fixedly connected to the upper part of the connecting rod, and the second end of the connecting rod assembly is fixedly connected to the first end of the lever;
  • the elastic component retracts, and the second end of the lever triggers the locking component to stop the object stage mechanism from falling.
  • Fig. 1 is the structural representation of a kind of stacker embodiment of the present application
  • FIG. 2 is a schematic structural view of the stage mechanism in the embodiment of the present application.
  • FIG. 3 is a schematic structural view of the stage in the embodiment of the present application.
  • Fig. 4 is a partial structural schematic diagram of the lifting drive mechanism in the embodiment of the present application.
  • Fig. 5 is the schematic structural view of beam in the embodiment of the present application.
  • Fig. 6 is a schematic structural diagram of the base in the embodiment of the present application.
  • Fig. 7 is a schematic structural view of the ground rail guide wheel assembly in the embodiment of the present application.
  • Fig. 8 is a schematic diagram of the installation structure of the anti-fall mechanism in the embodiment of the present application.
  • Fig. 9 is a structural schematic diagram 1 of the anti-fall mechanism in the embodiment of the present application.
  • Fig. 10 is a structural schematic diagram II of the anti-fall mechanism in the embodiment of the present application.
  • Fig. 11 is a schematic structural view of the non-triggered state of the anti-fall mechanism in the embodiment of the present application.
  • Fig. 12 is a schematic structural diagram of the trigger state of the fall prevention mechanism in the embodiment of the present application.
  • Figure 13 is a first schematic diagram of cooperation between the movable wedge and the fixed wedge in the embodiment of the present application.
  • Figure 14 is a second schematic diagram of cooperation between the movable wedge and the fixed wedge in the embodiment of the present application.
  • Fig. 15 is a three-dimensional structural schematic diagram of a broken rope detection mechanism according to an embodiment of the present application.
  • Fig. 16 is the front view of Fig. 15;
  • Fig. 17 is a side sectional view of Fig. 15;
  • Stage mechanism 3-1, stage; 3-1a, horizontal frame; 3-1b, vertical frame; 3-1c, support plate; 3-1d, reinforcing plate; 3-1e, through slot ;3-2, fork; 3-3, shape detection frame;
  • Lifting drive mechanism 5-1, double-axis motor; 5-2, reel; 5-3, first guide pulley; 5-4, second guide pulley; 5-5, anti-off bracket; 5-6 ,Transmission Parts;
  • FIG. 1 it is a structural schematic diagram of an embodiment of the present application, providing a stacker, including a base 1, a door frame mechanism 2 installed on the base 1, installed inside the door frame mechanism 2 and can be lifted relative to the door frame mechanism 2
  • the provided stage mechanism 3 and the lifting drive mechanism 5 that is transmission-connected with the stage mechanism 3 to drive the stage mechanism 3 to move up and down.
  • the door frame mechanism 2 includes two columns 2-1 fixed on the base 1, and a beam 2-2 connecting the upper ends of the two columns 2-1, and the stage mechanism 3 is installed between the two columns 2-1 .
  • the lifting drive mechanism 5 includes a drive assembly 5-0, and a transmission member 5-6 connecting the drive assembly 5-0 with the stage mechanism.
  • the driving assembly 5-0 is a lifting reel assembly installed on the outside of the column 2-1
  • the transmission part 5-6 is a steel wire rope
  • a guide pulley assembly 5 is installed on the beam 2-2 -10
  • the lifting reel assembly includes a biaxial motor 5-1, two reels 5-2 connected in transmission with the biaxial motor 5-1
  • the guide pulley assembly 5-10 includes Two first guide pulleys 5-3 arranged adjacently on one side, and two second guide pulleys 5-4 arranged at intervals on the other side in the width direction of the beam 2-2.
  • the reel 5-2 there are two steel wire ropes, wherein one end of the first steel wire rope is wound on a reel 5-2 and the other end of the first steel wire rope is fixed on the stage mechanism via two first guide pulleys 5-3. 3, one end of the second wire rope is wound on the other reel 5-2 and the other end of the second wire rope is fixed on the other end of the stage mechanism 3 via two second guide pulleys 5-4.
  • a diagonal position A' In order to prevent the wire rope from slipping off the reel 5-2, the reel 5-2 is provided with an anti-off bracket 5-5. As shown in Figure 2, optionally, in the case where the above-mentioned diagonal position is B, then another diagonal position is B'.
  • the drive assembly may also use a motor, and the transmission members 5-6 may also use gears, racks, or transmission belts, which will not be repeated in this application.
  • the anti-fall mechanism 7 includes a trigger assembly and a locking assembly 7-20, wherein the trigger assembly includes a lever 7-1 mounted on the locking assembly 7-20, a first end of the connecting lever 7-1 and the locking assembly 7- The elastic assembly 7-5 of 20, and the connecting rod assembly 7-0 connecting the first end of the lever 7-1 and the broken rope detection mechanism 8.
  • the connecting rod assembly 7-0 makes the lever 7-1 in a balanced state, and the elastic assembly is stretched.
  • the first end of the lever 7-1 loses the tensile force, and the second end of the lever 7-1 The end tilts and triggers the locking assembly 7-20, so that the stage mechanism 3 stops falling.
  • the connecting rod assembly 7-0 includes a connecting rod 7-2 and a clamping block assembly 7-3, one end of the connecting rod 7-2 is passed through the first end of the lever 7-1, and the connecting rod 7-2 The other end of the lever 7-1 is fixedly connected with the broken rope detection mechanism 8 through the clamping block assembly 7-3.
  • the first end of the lever 7-1 is supported on the connecting rod 7-2 and is in a balanced state, and the elastic assembly is stretched ( as shown in Figure 11).
  • the locking assembly 7-20 includes a mounting part 7-4, a fixed wedge 7-6 fixed in the mounting part 7-4, and a movable part arranged in the mounting part 7-4 and corresponding to the fixed wedge 7-6.
  • Wedge 7-7, the movable wedge 7-7 is connected with the second end of the lever 7-1, during normal operation, there is a gap between the movable wedge 7-7 and the column 2-1, when the wire rope was broken, the movable The wedge 7-7 can slide relative to the fixed wedge 7-6 driven by the lever 7-1 and abut against the column 2-1 (as shown in FIG. 12 ), so that the stage mechanism 3 stops falling.
  • the friction coefficient between the movable wedge 7-7 and the column 2-1 can be increased, and the movable wedge 7-7 can be reduced.
  • 7 and the coefficient of friction between the fixed wedge 7-6 for example, anti-skid lines can be set on the side of the movable wedge 7-7 facing the column 2-1, between the movable wedge 7-7 and the fixed wedge 7
  • Lubricant 7-12 is arranged between -6, and this lubricator 7-12 can be copper block (as shown in Figure 13) or is combined by cage and steel ball (as shown in Figure 14).
  • the mounting part 7-4 includes two side plates 7-4a symmetrically fixed on the stage mechanism 3, and a connecting plate 7-4b connecting the two side plates 7-4a, and the mounting part 7-4
  • the structure is convenient to adjust the distance between the two side plates 7-4a according to the size of the fixed wedge 7-6 and the movable wedge 7-7.
  • the fixed wedge 7-6 is fixed on the inner side of the connecting plate 7-4b, and the movable wedge 7-7 is a sliding fit with the two side panels 7-4a.
  • a guide wheel 7-9 is set on the side of the movable wedge 7-7 close to the side plate 7-4a, and a sliding chute 7-4c matching the guide wheel 7-9 is set on the side plate 7-4a , when the movable wedge 7-7 moves upward relative to the fixed wedge 7-6, it can be guided through the cooperation of the guide wheel 7-9 and the sliding chute 7-4c.
  • lever 7-1 is installed on the upper part of the two side plates 7-4a via the support shaft 7-13, and the first end of the lever 7-1 is connected with the lower parts of the two side plates 7-4a via the elastic component 7-5, The second end of lever 7-1 is rotationally engaged with movable wedge 7-7.
  • a Y-shaped joint 7-8 is provided on the upper end of the movable wedge 7-7, and the lever 7-1 is arranged on the Y-shaped joint via the rotating shaft 7-14.
  • the second end of the lever 7-1 is provided with a sliding groove 7-1a matched with the rotating shaft 7-14.
  • the elastic assembly 7-5 includes two springs arranged in parallel, the mounting plate 7-10 is connected to the bottom of the two side plates 7-4a, and the horizontally extending mounting rod 7-1 is provided on the lever 7-1. 11.
  • the spring connects the mounting plate 7-10 and the mounting rod 7-11.
  • the broken rope detection mechanism 8 and the anti-fall mechanism 7 are arranged on the inner side of the stage mechanism 3, rather than between the stage mechanism 3 and the column 2-1, which facilitates the later stage.
  • the anti-fall mechanism 7 increases the lever 7-1 so that in normal state, the movable wedge 7 -7 is in a free state and will not affect the operation of the equipment, and when the rope is broken, under the force of the spring, the movable wedge 7-7 is pulled to move upward along the slope of the fixed wedge 7-6, thereby realizing the movable wedge 7-7 Locking with the column 2-1 prevents the stage mechanism 3 from falling, has a compact and simple structure design, and has good self-locking performance and high safety.
  • the traveling mechanism includes two traveling assemblies 6 arranged at both ends of the length direction of the base 1, and the traveling assembly 6 includes a driving wheel base 6-1 fixed on the base 1, and a driving wheel mounted on the driving wheel base 6-1. , and the servo motor 6-2 connected with the driving wheel transmission, the outside of the driving wheel seat 6-1 is equipped with a ground rail guide wheel assembly 6-3.
  • the ground rail guide wheel assembly 6-3 includes a support 6-3a and two ground rail guide wheels 6-3b installed on the support 6-3a at intervals, and the ground rail guide wheel 6-3b passes through the eccentric shaft Support, the gap between the ground rail guide wheel 6-3b and the ground rail can be adjusted to ensure the stability and low noise of the horizontal running of the traveling mechanism.
  • the stage mechanism 3 includes a stage 3-1, two forks 3-2 telescopically arranged on the stage 3-1 for placing goods 4, and a fork mounted on the stage 3-1.
  • Stage 3-1 comprises horizontal frame 3-1a, and the vertical frame 3-1b that is fixed on the two ends of horizontal frame 3-1a, and the support plate 3-1c that is fixed on the vertical frame 3-1b, on support plate 3-1a 1c and the vertical frame 3-1b are connected with a reinforcement plate 3-1d, and the anti-fall mechanism 7 is installed on the side of the support plate 3-1c away from the column 2-1, and a movable wedge is provided on the support plate 3-1c.
  • Block 7-7 protrudes through slot 3-1e.
  • the broken rope detection mechanism 8 includes a mounting seat 9 fixed on the side of the support plate 3-1c away from the column 2-1, a guide sleeve 8-1 fixed on the mounting seat 9, a threaded
  • the connecting rod 8-2 that is arranged in the guide sleeve 8-1 and is fixedly connected with the steel wire rope, the trigger block 8-3 that is sleeved on the connecting rod 8-2 and one end can be stretched into the guide sleeve 8-1, and the trigger block 8-3 that is sleeved on the connecting rod 8-2.
  • One end of the connecting rod 8-2 close to the trigger block 8-3 is provided with a limiting member 8-5 that prevents the trigger block 8-3 from detaching from the connecting rod 8-2.
  • the mounting seat 9 includes a first plate 9-1 fixed on the support plate 3-1c, a second plate 9-2 fixed on the first plate 9-1 and extending in the horizontal direction, and a second plate 9-2 fixed on the support plate 3-1c.
  • the lower end of the second plate 9-2 extends vertically to the third plate 9-3
  • the guide sleeve 8-1 is fixed on the lower end of the second plate 9-2
  • the limit switch 8-6 is installed on the third plate 9 -3 on.
  • an anti-rotation plate 8-7 is provided on the outer periphery of the connecting rod 8-2 on the second plate 9-2.
  • the elastic part 8-4 is a spring
  • the upper end of the connecting rod 8-2 is fixedly connected with the wire rope through the Y-shaped joint 8-8
  • the limit part 8-5 is the adjusting nut
  • the trigger block 8-3 is locked by the adjusting nut
  • the connecting rod 8-2 and partially extend into the guide sleeve 8-1 to make the elastic member 8-4 in a compressed state.
  • the stage mechanism 3 is driven up and down by the lifting drive mechanism 5 to complete the transfer of the goods 4.
  • the lever 7-1 is in a balanced state, and the elastic component 7-5 is stretched.
  • This application makes the stage mechanism 3 stop falling through the self-locking of the anti-fall mechanism, and at the same time triggers the electrical shutdown through the broken rope detection mechanism 8 to achieve both mechanical and electrical protection, ensuring the stable operation of the entire stacker with higher safety performance .
  • an anti-fall mechanism and a broken rope detection mechanism are arranged on the inner side corresponding to the stage mechanism and the door frame mechanism, so as to facilitate installation and maintenance;
  • the anti-drop mechanism cooperates with the locking component through the lever-type trigger component to prevent the stage mechanism from falling when the wire rope breaks.
  • the structure is simple and the self-locking performance is reliable;
  • This application achieves both mechanical and electrical protection through the structural linkage of the broken rope detection mechanism and the fall prevention mechanism, with quick response and higher safety.

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  • Engineering & Computer Science (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Geology (AREA)
  • Mechanical Engineering (AREA)
  • Transportation (AREA)
  • Civil Engineering (AREA)
  • Forklifts And Lifting Vehicles (AREA)

Abstract

Disclosed in the present application is a stacker, comprising: a base provided with a traveling mechanism; a gantry mechanism mounted on the base, wherein the gantry mechanism comprises two upright posts fixed on the base, and a cross beam connecting upper ends of the two upright posts; a material bearing platform mechanism mounted on an inner side of the gantry mechanism and arranged in a manner of being liftable relative to the gantry mechanism; and a lifting driving mechanism in transmission connection with the material bearing platform mechanism so as to drive the material bearing platform mechanism to move up and down, wherein the lifting driving mechanism comprises a driving assembly, and a transmission member connecting the driving assembly to the material bearing platform mechanism. A rope break detection mechanism and a falling prevention mechanism are arranged on one side of the material bearing platform mechanism away from the upright posts; the rope break detection mechanism is fixedly connected to the transmission member; and the falling prevention mechanism comprises a trigger assembly and a locking assembly, the trigger assembly comprises a lever mounted on the locking assembly, an elastic assembly connecting a first end of the lever to the locking assembly, and a link assembly connecting the first end of the lever to the rope break detection mechanism.

Description

一种堆垛机a stacker
本申请要求在2021年12月14日提交中国专利局、申请号为202111518725.6的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims priority to a Chinese patent application with application number 202111518725.6 filed with the China Patent Office on December 14, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及智能仓储设备技术领域,例如涉及一种用于半钢胎胚库的高速堆垛机。The present application relates to the technical field of intelligent storage equipment, for example, it relates to a high-speed stacker for semi-steel blank storage.
背景技术Background technique
自动化立体仓库在物料存储方面发挥着重要的作用,其通常设置为几层、十几层、甚至几十层,堆垛机是自动化立体仓库的重要设备,负责将货物送至指定的货位。随着物流系统的快速发展,要求堆垛机具有更高的运行速度和可靠的安全性能,其中堆垛机的防坠落性能尤为重要,因此堆垛机均需安装防坠落机构,但相关技术中的堆垛机防坠落机构需与限速机构配合使用,因此就存在以下不足:The automated three-dimensional warehouse plays an important role in material storage. It is usually set up with several floors, dozens of floors, or even dozens of floors. The stacker is an important equipment for the automated three-dimensional warehouse, which is responsible for delivering the goods to the designated location. With the rapid development of the logistics system, the stacker is required to have a higher operating speed and reliable safety performance, and the anti-fall performance of the stacker is particularly important, so the stacker needs to be equipped with an anti-fall mechanism, but in related technologies The anti-fall mechanism of the stacker needs to be used in conjunction with the speed limiting mechanism, so there are the following deficiencies:
1、相关技术的防坠落机构采用活动楔块与固定楔块的斜面滑动配合的原理进行自锁防止坠落,由于在断绳时,载物台急速下落,活动楔块需要相对于固定楔块向上运动,即向与载物台运动方向相反的方向运动;相关技术的防坠落机构需要额外搭配一套限速机构在断绳时向上提拉活动楔块,或者通过一套与钢丝绳连接的换向机构(如:滑轮组机构)在正常状态时将钢丝绳的向上提拉力转换成对活动楔块向下的作用力,上述两种方式的整体结构比较复杂,成本较高。1. The anti-fall mechanism of the related technology adopts the principle of sliding cooperation between the movable wedge and the inclined surface of the fixed wedge to self-lock to prevent falling. Since the stage drops rapidly when the rope is broken, the movable wedge needs to be upward relative to the fixed wedge. Movement, that is, to move in the direction opposite to the direction of movement of the stage; the anti-fall mechanism of the related technology needs to be equipped with an additional set of speed limiting mechanism to lift the movable wedge upward when the rope is broken, or through a set of reversing mechanism connected with the wire rope Mechanism (such as: pulley block mechanism) converts the upward pulling force of the wire rope into a downward force on the movable wedge in a normal state. The overall structure of the above two methods is more complicated and the cost is higher.
2、相关技术的防坠落机构设置于载物台与堆垛机立柱之间,当防坠落机构和断绳检测机构需要维护检修或更换时,需要将载物台从立柱上拆下,才能进行相应的操作,因此其存在检修维护不方便的问题。2. The anti-fall mechanism in the related art is set between the loading platform and the stacker column. When the anti-fall mechanism and the broken rope detection mechanism need to be maintained, overhauled or replaced, the loading platform needs to be removed from the column to carry out Corresponding operation, so it has the problem of inconvenient maintenance.
发明内容Contents of the invention
本申请提供一种堆垛机,其结构简单、设计合理、维护方便,并具有可靠的防坠落自锁性能、安全性能更高。The application provides a stacker, which has a simple structure, reasonable design, convenient maintenance, reliable anti-fall self-locking performance, and higher safety performance.
基于上述问题,本申请提供的技术方案是:Based on the above problems, the technical solution provided by the application is:
一种堆垛机,包括:A stacker, comprising:
底座,底座上设有行走机构;A base, on which a walking mechanism is arranged;
门架机构,门架机构安装在所述底座上,门架机构包括固定在底座上的两个立柱、及连接两个立柱上端的横梁;A door frame mechanism, the door frame mechanism is installed on the base, the door frame mechanism includes two columns fixed on the base, and a beam connecting the upper ends of the two columns;
载物台机构,载物台机构安装在所述门架机构内侧,且相对于所述门架机构可升降地设置;以及a stage mechanism, the stage mechanism is installed inside the door frame mechanism, and is arranged to be liftable relative to the door frame mechanism; and
升降驱动机构,升降驱动机构与所述载物台机构传动连接以带动所述载物台机构上下移动;a lifting drive mechanism, the lifting drive mechanism is in transmission connection with the stage mechanism to drive the stage mechanism to move up and down;
升降驱动机构包括驱动组件、以及连接所述驱动组件与所述载物台机构的传动件;The lifting drive mechanism includes a drive assembly and a transmission member connecting the drive assembly and the stage mechanism;
其中,所述载物台机构远离立柱的一侧设有断绳检测机构和防坠落机构;Wherein, the side of the stage mechanism away from the column is provided with a broken rope detection mechanism and a fall prevention mechanism;
所述断绳检测机构包括与传动件固定连接的连杆;The broken rope detection mechanism includes a connecting rod fixedly connected with the transmission member;
所述防坠落机构包括触发组件和锁紧组件,所述触发组件包括安装在所述锁紧组件上的杠杆、连接所述杠杆第一端与所述锁紧组件的弹性组件、及连接所述杠杆第一端与所述断绳检测机构的连杆组件;The fall prevention mechanism includes a trigger assembly and a locking assembly, the trigger assembly includes a lever installed on the locking assembly, an elastic assembly connecting the first end of the lever with the locking assembly, and connecting the The connecting rod assembly between the first end of the lever and the broken rope detection mechanism;
锁紧组件包括安装件、固定在安装件内的固定楔块、及设置在安装件内且与固定楔块对应设置的活动楔块;The locking assembly includes a mounting part, a fixed wedge fixed in the mounting part, and a movable wedge arranged in the mounting part and corresponding to the fixed wedge;
杠杆设置在安装件上,杠杆的第一端经由弹性组件与安装件相连接,杠杆的第二端与活动楔块转动配合;The lever is arranged on the mounting part, the first end of the lever is connected with the mounting part via the elastic component, and the second end of the lever is rotatably matched with the movable wedge;
连杆组件的第一端与连杆的上部固定连接,连杆组件的第二端与杠杆的第一端固定连接;The first end of the connecting rod assembly is fixedly connected to the upper part of the connecting rod, and the second end of the connecting rod assembly is fixedly connected to the first end of the lever;
当传动件正常状态时,所述连杆组件使杠杆处于平衡状态,所述弹性组件被拉伸;When the transmission member is in a normal state, the connecting rod assembly keeps the lever in a balanced state, and the elastic assembly is stretched;
当传动件断裂时,所述弹性组件回缩,所述杠杆的第二端触发所述锁紧组件以使所述载物台机构停止下落。When the transmission member breaks, the elastic component retracts, and the second end of the lever triggers the locking component to stop the object stage mechanism from falling.
附图说明Description of drawings
图1为本申请一种堆垛机实施例的结构示意图;Fig. 1 is the structural representation of a kind of stacker embodiment of the present application;
图2为本申请实施例中载物台机构的结构示意图;FIG. 2 is a schematic structural view of the stage mechanism in the embodiment of the present application;
图3为本申请实施例中载物台的结构示意图;FIG. 3 is a schematic structural view of the stage in the embodiment of the present application;
图4为本申请实施例中升降驱动机构的部分结构示意图;Fig. 4 is a partial structural schematic diagram of the lifting drive mechanism in the embodiment of the present application;
图5为本申请实施例中横梁的结构示意图;Fig. 5 is the schematic structural view of beam in the embodiment of the present application;
图6为本申请实施例中底座的结构示意图;Fig. 6 is a schematic structural diagram of the base in the embodiment of the present application;
图7为本申请实施例中地轨导向轮组件的结构示意图;Fig. 7 is a schematic structural view of the ground rail guide wheel assembly in the embodiment of the present application;
图8为本申请实施例中防坠落机构的安装结构示意图;Fig. 8 is a schematic diagram of the installation structure of the anti-fall mechanism in the embodiment of the present application;
图9为本申请实施例中防坠落机构的结构示意图一;Fig. 9 is a structural schematic diagram 1 of the anti-fall mechanism in the embodiment of the present application;
图10为本申请实施例中防坠落机构的结构示意图二;Fig. 10 is a structural schematic diagram II of the anti-fall mechanism in the embodiment of the present application;
图11为本申请实施例中防坠落机构未触发状态的结构示意图;Fig. 11 is a schematic structural view of the non-triggered state of the anti-fall mechanism in the embodiment of the present application;
图12为本申请实施例中防坠落机构触发状态的结构示意图;Fig. 12 is a schematic structural diagram of the trigger state of the fall prevention mechanism in the embodiment of the present application;
图13为本申请实施例中活动楔块与固定楔块的配合示意图一;Figure 13 is a first schematic diagram of cooperation between the movable wedge and the fixed wedge in the embodiment of the present application;
图14为本申请实施例中活动楔块与固定楔块的配合示意图二;Figure 14 is a second schematic diagram of cooperation between the movable wedge and the fixed wedge in the embodiment of the present application;
图15为本申请实施例中断绳检测机构的立体结构示意图;Fig. 15 is a three-dimensional structural schematic diagram of a broken rope detection mechanism according to an embodiment of the present application;
图16为图15的主视图;Fig. 16 is the front view of Fig. 15;
图17为图15的侧面剖视图;Fig. 17 is a side sectional view of Fig. 15;
其中:in:
1、底座;1. Base;
2、门架机构;2-1、立柱;2-2、横梁;2. Gantry mechanism; 2-1, column; 2-2, beam;
3、载物台机构;3-1、载物台;3-1a、水平框架;3-1b、垂直框架;3-1c、支撑板;3-1d、补强板;3-1e、穿槽;3-2、货叉;3-3、外形检测框架;3. Stage mechanism; 3-1, stage; 3-1a, horizontal frame; 3-1b, vertical frame; 3-1c, support plate; 3-1d, reinforcing plate; 3-1e, through slot ;3-2, fork; 3-3, shape detection frame;
4、货物;4. Goods;
5、升降驱动机构;5-1、双轴电机;5-2、卷筒;5-3、第一导向滑轮;5-4、第二导向滑轮;5-5、防脱支架;5-6、传动件;5. Lifting drive mechanism; 5-1, double-axis motor; 5-2, reel; 5-3, first guide pulley; 5-4, second guide pulley; 5-5, anti-off bracket; 5-6 ,Transmission Parts;
6、行走组件;6-1、驱动轮座;6-2、伺服电机;6-3、地轨导向轮组件;6-3a、支撑件;6-3b、地轨导向轮;6. Walking assembly; 6-1, driving wheel seat; 6-2, servo motor; 6-3, ground rail guide wheel assembly; 6-3a, support piece; 6-3b, ground rail guide wheel;
7、防坠落机构;7-1、杠杆;7-1a、滑动槽;7-2、连接杆;7-3、夹紧块组件;7-4、安装件;7-4a、侧板;7-4b、连接板;7-4c、滑动斜槽;7-5、弹性组件;7-6、固定楔块;7-7、活动楔块;7-8、Y型接头;7-9、导向轮;7-10、安装板;7-11、安装杆;7-12、润滑件;7-13、支撑轴;7-14、转动轴;7. Fall prevention mechanism; 7-1, lever; 7-1a, sliding groove; 7-2, connecting rod; 7-3, clamping block assembly; 7-4, mounting piece; 7-4a, side plate; 7 -4b, connecting plate; 7-4c, sliding chute; 7-5, elastic component; 7-6, fixed wedge; 7-7, movable wedge; 7-8, Y-shaped joint; 7-9, guide Wheel; 7-10, mounting plate; 7-11, mounting rod; 7-12, lubricant; 7-13, supporting shaft; 7-14, rotating shaft;
8、断绳检测机构;8-1、导套;8-2、连杆;8-3、触发块;8-4、弹性件;8-5、限位件;8-6、极限开关;8-7、防转板;8-8、Y型接头;8. Broken rope detection mechanism; 8-1, guide sleeve; 8-2, connecting rod; 8-3, trigger block; 8-4, elastic piece; 8-5, limit piece; 8-6, limit switch; 8-7, anti-rotation plate; 8-8, Y-shaped joint;
9、安装座;9-1、第一板件;9-2、第二板件;9-3、第三板件。9. Mounting seat; 9-1, the first plate; 9-2, the second plate; 9-3, the third plate.
具体实施方式Detailed ways
参见图1,为本申请实施例的结构示意图,提供一种堆垛机,包括底座1、安装在底座1上的门架机构2、安装在门架机构2内侧且相对门架机构2可升降设置的载物台机构3、及与载物台机构3传动连接以带动载物台机构3上下移动的升降驱动机构5。Referring to Fig. 1, it is a structural schematic diagram of an embodiment of the present application, providing a stacker, including a base 1, a door frame mechanism 2 installed on the base 1, installed inside the door frame mechanism 2 and can be lifted relative to the door frame mechanism 2 The provided stage mechanism 3 and the lifting drive mechanism 5 that is transmission-connected with the stage mechanism 3 to drive the stage mechanism 3 to move up and down.
其中,门架机构2包括固定在底座1上的两个立柱2-1、及连接两个立柱2-1上端的横梁2-2,载物台机构3安装在两个立柱2-1之间。Among them, the door frame mechanism 2 includes two columns 2-1 fixed on the base 1, and a beam 2-2 connecting the upper ends of the two columns 2-1, and the stage mechanism 3 is installed between the two columns 2-1 .
升降驱动机构5包括驱动组件5-0、以及连接驱动组件5-0与载物台机构的传动件5-6。The lifting drive mechanism 5 includes a drive assembly 5-0, and a transmission member 5-6 connecting the drive assembly 5-0 with the stage mechanism.
参见图4、图5,本例中,驱动组件5-0为安装在立柱2-1外侧的提升卷筒 组件,传动件5-6为钢丝绳,在横梁2-2上安装有导向滑轮组件5-10,提升卷筒组件包括双轴电机5-1、与双轴电机5-1传动连接的两个卷筒5-2,导向滑轮组件5-10包括在横梁2-2的宽度方向上的一侧相邻布置的两个第一导向滑轮5-3、以及在横梁2-2的宽度方向上的另一侧间隔布置的两个第二导向滑轮5-4。Referring to Fig. 4 and Fig. 5, in this example, the driving assembly 5-0 is a lifting reel assembly installed on the outside of the column 2-1, the transmission part 5-6 is a steel wire rope, and a guide pulley assembly 5 is installed on the beam 2-2 -10, the lifting reel assembly includes a biaxial motor 5-1, two reels 5-2 connected in transmission with the biaxial motor 5-1, and the guide pulley assembly 5-10 includes Two first guide pulleys 5-3 arranged adjacently on one side, and two second guide pulleys 5-4 arranged at intervals on the other side in the width direction of the beam 2-2.
本实施例中,钢丝绳设置有两个,其中第一钢丝绳一端卷绕在一个卷筒5-2上且第一钢丝绳的另一端经由两个第一导向滑轮5-3后固定在载物台机构3的一个对角位置A,第二钢丝绳一端卷绕在另一个卷筒5-2上且第二钢丝绳的另一端经由两个第二导向滑轮5-4后固定在载物台机构3的另一个对角位置A’。为了防止钢丝绳从卷筒5-2上滑脱,在卷筒5-2上设有防脱支架5-5。如图2所示,可选的,在上述对角位置为B的情况下,则另一个对角位置为B’。In this embodiment, there are two steel wire ropes, wherein one end of the first steel wire rope is wound on a reel 5-2 and the other end of the first steel wire rope is fixed on the stage mechanism via two first guide pulleys 5-3. 3, one end of the second wire rope is wound on the other reel 5-2 and the other end of the second wire rope is fixed on the other end of the stage mechanism 3 via two second guide pulleys 5-4. A diagonal position A'. In order to prevent the wire rope from slipping off the reel 5-2, the reel 5-2 is provided with an anti-off bracket 5-5. As shown in Figure 2, optionally, in the case where the above-mentioned diagonal position is B, then another diagonal position is B'.
应该理解,在其他的实施方式中,驱动组件还可以采用电机,传动件5-6还可以采用齿轮、齿条、或传动带,本申请不再赘述。It should be understood that, in other embodiments, the drive assembly may also use a motor, and the transmission members 5-6 may also use gears, racks, or transmission belts, which will not be repeated in this application.
当钢丝绳断裂时,为了防止载物台机构3坠落,参见图8、图9及图10,在载物台机构3远离立柱2-1的一侧设有防坠落机构7和断绳检测机构8,断绳检测机构8与钢丝绳固定连接。防坠落机构7包括触发组件和锁紧组件7-20,其中,触发组件包括安装在锁紧组件7-20上的杠杆7-1、连接杠杆7-1的第一端与锁紧组件7-20的弹性组件7-5、及连接杠杆7-1的第一端与断绳检测机构8的连杆组件7-0。正常状态时,连杆组件7-0使杠杆7-1处于平衡状态,弹性组件被拉伸,当钢丝绳断裂时,杠杆7-1的第一端失去拉伸力,杠杆7-1的第二端翘起并触发锁紧组件7-20,使载物台机构3停止下落。When the wire rope breaks, in order to prevent the stage mechanism 3 from falling, referring to Fig. 8, Fig. 9 and Fig. 10, an anti-fall mechanism 7 and a broken rope detection mechanism 8 are provided on the side of the stage mechanism 3 away from the column 2-1 , The broken rope detection mechanism 8 is fixedly connected with the steel wire rope. The anti-fall mechanism 7 includes a trigger assembly and a locking assembly 7-20, wherein the trigger assembly includes a lever 7-1 mounted on the locking assembly 7-20, a first end of the connecting lever 7-1 and the locking assembly 7- The elastic assembly 7-5 of 20, and the connecting rod assembly 7-0 connecting the first end of the lever 7-1 and the broken rope detection mechanism 8. In a normal state, the connecting rod assembly 7-0 makes the lever 7-1 in a balanced state, and the elastic assembly is stretched. When the wire rope breaks, the first end of the lever 7-1 loses the tensile force, and the second end of the lever 7-1 The end tilts and triggers the locking assembly 7-20, so that the stage mechanism 3 stops falling.
示例性地,连杆组件7-0包括连接杆7-2和夹紧块组件7-3,该连接杆7-2的一端穿设在杠杆7-1的第一端,连接杆7-2的另一端经夹紧块组件7-3与断绳检测机构8固定连接,正常状态时,杠杆7-1的第一端支承在连接杆7-2上处于平衡状态,弹性组件被拉伸(如图11所示)。Exemplarily, the connecting rod assembly 7-0 includes a connecting rod 7-2 and a clamping block assembly 7-3, one end of the connecting rod 7-2 is passed through the first end of the lever 7-1, and the connecting rod 7-2 The other end of the lever 7-1 is fixedly connected with the broken rope detection mechanism 8 through the clamping block assembly 7-3. During normal conditions, the first end of the lever 7-1 is supported on the connecting rod 7-2 and is in a balanced state, and the elastic assembly is stretched ( as shown in Figure 11).
锁紧组件7-20包括安装件7-4、固定在安装件7-4内的固定楔块7-6、及设置在安装件7-4内且与固定楔块7-6对应设置的活动楔块7-7,活动楔块7-7与 杠杆7-1的第二端相连接,正常运行时,活动楔块7-7与立柱2-1之间具有间隙,当钢丝绳断裂时,活动楔块7-7可在杠杆7-1带动下相对固定楔块7-6滑动后与立柱2-1相抵接(如图12所示),以使载物台机构3停止下落。The locking assembly 7-20 includes a mounting part 7-4, a fixed wedge 7-6 fixed in the mounting part 7-4, and a movable part arranged in the mounting part 7-4 and corresponding to the fixed wedge 7-6. Wedge 7-7, the movable wedge 7-7 is connected with the second end of the lever 7-1, during normal operation, there is a gap between the movable wedge 7-7 and the column 2-1, when the wire rope was broken, the movable The wedge 7-7 can slide relative to the fixed wedge 7-6 driven by the lever 7-1 and abut against the column 2-1 (as shown in FIG. 12 ), so that the stage mechanism 3 stops falling.
为了使活动楔块7-7与固定楔块7-6之间的自锁更加容易可靠,可增加活动楔块7-7与立柱2-1之间的摩擦系数,减小活动楔块7-7与固定楔块7-6之间的摩擦系数,示例性地,可在活动楔块7-7面向立柱2-1的一侧设置防滑纹路,在活动楔块7-7与固定楔块7-6之间设置润滑件7-12,该润滑件7-12可为铜块(如图13所示)或由保持架和钢球(如图14所示)组合而成。In order to make the self-locking between the movable wedge 7-7 and the fixed wedge 7-6 easier and more reliable, the friction coefficient between the movable wedge 7-7 and the column 2-1 can be increased, and the movable wedge 7-7 can be reduced. 7 and the coefficient of friction between the fixed wedge 7-6, for example, anti-skid lines can be set on the side of the movable wedge 7-7 facing the column 2-1, between the movable wedge 7-7 and the fixed wedge 7 Lubricant 7-12 is arranged between -6, and this lubricator 7-12 can be copper block (as shown in Figure 13) or is combined by cage and steel ball (as shown in Figure 14).
本例中,安装件7-4包括对称固定在载物台机构3上的两个侧板7-4a、及连接两个侧板7-4a的连接板7-4b,安装件7-4的结构方便根据固定楔块7-6、活动楔块7-7的尺寸来调节两个侧板7-4a之间的间距,固定楔块7-6固定在连接板7-4b内侧,活动楔块7-7与两个侧板7-4a滑动配合。In this example, the mounting part 7-4 includes two side plates 7-4a symmetrically fixed on the stage mechanism 3, and a connecting plate 7-4b connecting the two side plates 7-4a, and the mounting part 7-4 The structure is convenient to adjust the distance between the two side plates 7-4a according to the size of the fixed wedge 7-6 and the movable wedge 7-7. The fixed wedge 7-6 is fixed on the inner side of the connecting plate 7-4b, and the movable wedge 7-7 is a sliding fit with the two side panels 7-4a.
示例性地,在活动楔块7-7靠近侧板7-4a的一侧设置导向轮7-9,同时在侧板7-4a上设置与导向轮7-9匹配的滑动斜槽7-4c,当活动楔块7-7相对固定楔块7-6向上移动时,可经由导向轮7-9和滑动斜槽7-4c的配合来进行导向。Exemplarily, a guide wheel 7-9 is set on the side of the movable wedge 7-7 close to the side plate 7-4a, and a sliding chute 7-4c matching the guide wheel 7-9 is set on the side plate 7-4a , when the movable wedge 7-7 moves upward relative to the fixed wedge 7-6, it can be guided through the cooperation of the guide wheel 7-9 and the sliding chute 7-4c.
其中,杠杆7-1经支撑轴7-13安装在两个侧板7-4a上部,杠杆7-1的第一端经由弹性组件7-5与两个侧板7-4a的下部相连接,杠杆7-1的第二端与活动楔块7-7转动配合。Wherein, the lever 7-1 is installed on the upper part of the two side plates 7-4a via the support shaft 7-13, and the first end of the lever 7-1 is connected with the lower parts of the two side plates 7-4a via the elastic component 7-5, The second end of lever 7-1 is rotationally engaged with movable wedge 7-7.
为了便于活动楔块7-7与杠杆7-1之间的连接,在活动楔块7-7的上端设有Y型接头7-8,杠杆7-1经由转动轴7-14设置在Y型接头7-8上,相应的,在杠杆7-1的第二端设有与转动轴7-14匹配的滑动槽7-1a,当钢丝绳断裂时,杠杆7-1的第一端失去连接杆7-2的支撑力,杠杆7-1的第一端在弹性组件的作用下转动,杠杆7-1的第二端抬起,转动轴7-14可在滑动槽7-1a内向上活动,以带动活动楔块7-7向上滑动,从而使活动楔块7-7与立柱2-1相抵接,以使载物台机构3停止下落。In order to facilitate the connection between the movable wedge 7-7 and the lever 7-1, a Y-shaped joint 7-8 is provided on the upper end of the movable wedge 7-7, and the lever 7-1 is arranged on the Y-shaped joint via the rotating shaft 7-14. On the joint 7-8, correspondingly, the second end of the lever 7-1 is provided with a sliding groove 7-1a matched with the rotating shaft 7-14. When the wire rope breaks, the first end of the lever 7-1 loses the connecting rod 7-2 support force, the first end of the lever 7-1 rotates under the action of the elastic assembly, the second end of the lever 7-1 lifts, and the rotating shaft 7-14 can move upward in the slide groove 7-1a, To drive the movable wedge 7-7 to slide upwards, so that the movable wedge 7-7 abuts against the column 2-1, so that the stage mechanism 3 stops falling.
本例中,弹性组件7-5包括平行布置的两个弹簧,在两个侧板7-4a的下部 连接有安装板7-10,在杠杆7-1上设有水平延伸的安装杆7-11,弹簧连接安装板7-10与安装杆7-11。In this example, the elastic assembly 7-5 includes two springs arranged in parallel, the mounting plate 7-10 is connected to the bottom of the two side plates 7-4a, and the horizontally extending mounting rod 7-1 is provided on the lever 7-1. 11. The spring connects the mounting plate 7-10 and the mounting rod 7-11.
本申请提供的堆垛机,第一方面将断绳检测机构8和防坠落机构7设置在载物台机构3的内侧,而非载物台机构3与立柱2-1之间,方便了后期的维护检修;第二方面,防坠落机构7在相关技术的活动楔块7-7和固定楔块7-6的基础上,通过增加杠杆7-1,使得在正常状态时,活动楔块7-7处于自由状态不会影响设备运行,而在断绳时在弹簧的作用力下,拉动活动楔块7-7沿固定楔块7-6的斜面向上运动,进而实现活动楔块7-7与立柱2-1的锁定,防止载物台机构3坠落,结构设计紧凑简单,并且具有良好的自锁性能,安全性高。In the stacker provided by the present application, in the first aspect, the broken rope detection mechanism 8 and the anti-fall mechanism 7 are arranged on the inner side of the stage mechanism 3, rather than between the stage mechanism 3 and the column 2-1, which facilitates the later stage. In the second aspect, on the basis of the movable wedge 7-7 and the fixed wedge 7-6 of the related art, the anti-fall mechanism 7 increases the lever 7-1 so that in normal state, the movable wedge 7 -7 is in a free state and will not affect the operation of the equipment, and when the rope is broken, under the force of the spring, the movable wedge 7-7 is pulled to move upward along the slope of the fixed wedge 7-6, thereby realizing the movable wedge 7-7 Locking with the column 2-1 prevents the stage mechanism 3 from falling, has a compact and simple structure design, and has good self-locking performance and high safety.
参见图6,行走机构包括设置在底座1长度方向两端的两个行走组件6,行走组件6包括固定在底座1上的驱动轮座6-1、安装在驱动轮座6-1上的驱动轮、及与驱动轮传动连接的伺服电机6-2,驱动轮座6-1的外侧安装有地轨导向轮组件6-3。Referring to Fig. 6, the traveling mechanism includes two traveling assemblies 6 arranged at both ends of the length direction of the base 1, and the traveling assembly 6 includes a driving wheel base 6-1 fixed on the base 1, and a driving wheel mounted on the driving wheel base 6-1. , and the servo motor 6-2 connected with the driving wheel transmission, the outside of the driving wheel seat 6-1 is equipped with a ground rail guide wheel assembly 6-3.
参见图7,地轨导向轮组件6-3包括支撑件6-3a、及间隔安装在支撑件6-3a上的两个地轨导向轮6-3b,地轨导向轮6-3b经由偏心轴支承,可调节地轨导向轮6-3b与地轨之间的间隙,保证行走机构水平运行的平稳性和低噪音。Referring to Fig. 7, the ground rail guide wheel assembly 6-3 includes a support 6-3a and two ground rail guide wheels 6-3b installed on the support 6-3a at intervals, and the ground rail guide wheel 6-3b passes through the eccentric shaft Support, the gap between the ground rail guide wheel 6-3b and the ground rail can be adjusted to ensure the stability and low noise of the horizontal running of the traveling mechanism.
参见图2及图3,载物台机构3包括载物台3-1、可伸缩设置在载物台3-1上的用于放置货物4的两个货叉3-2、及安装在载物台3-1上的外形检测框架3-3。载物台3-1包括水平框架3-1a、及固定在水平框架3-1a两端的垂直框架3-1b、及固定在垂直框架3-1b上的支撑板3-1c,在支撑板3-1c与垂直框架3-1b之间连接有补强板3-1d,防坠落机构7安装在支撑板3-1c远离立柱2-1的一侧,在支撑板3-1c上设有供活动楔块7-7伸出的穿槽3-1e。Referring to Fig. 2 and Fig. 3, the stage mechanism 3 includes a stage 3-1, two forks 3-2 telescopically arranged on the stage 3-1 for placing goods 4, and a fork mounted on the stage 3-1. A shape detection frame 3-3 on the object stage 3-1. Stage 3-1 comprises horizontal frame 3-1a, and the vertical frame 3-1b that is fixed on the two ends of horizontal frame 3-1a, and the support plate 3-1c that is fixed on the vertical frame 3-1b, on support plate 3-1a 1c and the vertical frame 3-1b are connected with a reinforcement plate 3-1d, and the anti-fall mechanism 7 is installed on the side of the support plate 3-1c away from the column 2-1, and a movable wedge is provided on the support plate 3-1c. Block 7-7 protrudes through slot 3-1e.
参见图15、图16、及图17,断绳检测机构8包括固定在支撑板3-1c远离立柱2-1一侧的安装座9、固定在安装座9上的导套8-1、穿设在导套8-1中且与钢丝绳固定连接的连杆8-2、套设在连杆8-2上且一端可伸入导套8-1的触发块8-3、套设在连杆8-2上且位于导套8-1与触发块8-3之间的弹性件8-4、及安 装在安装座9上且与触发块8-3对应设置的极限开关8-6,连杆8-2上靠近触发块8-3的一端设有防止触发块8-3脱离连杆8-2的限位件8-5。Referring to Fig. 15, Fig. 16, and Fig. 17, the broken rope detection mechanism 8 includes a mounting seat 9 fixed on the side of the support plate 3-1c away from the column 2-1, a guide sleeve 8-1 fixed on the mounting seat 9, a threaded The connecting rod 8-2 that is arranged in the guide sleeve 8-1 and is fixedly connected with the steel wire rope, the trigger block 8-3 that is sleeved on the connecting rod 8-2 and one end can be stretched into the guide sleeve 8-1, and the trigger block 8-3 that is sleeved on the connecting rod 8-2. The elastic member 8-4 on the rod 8-2 and located between the guide sleeve 8-1 and the trigger block 8-3, and the limit switch 8-6 installed on the mounting base 9 and corresponding to the trigger block 8-3, One end of the connecting rod 8-2 close to the trigger block 8-3 is provided with a limiting member 8-5 that prevents the trigger block 8-3 from detaching from the connecting rod 8-2.
其中,安装座9包括固定在支撑板3-1c上的第一板件9-1、固定在第一板件9-1上并沿水平方向延伸的第二板件9-2、及固定在第二板件9-2下端沿竖直方向延伸的第三板件9-3,导套8-1固定在第二板件9-2下端,极限开关8-6安装在第三板件9-3上。为了防止连杆8-2发生转动,在第二板件9-2上位于连杆8-2的外周设有防转板8-7。Wherein, the mounting seat 9 includes a first plate 9-1 fixed on the support plate 3-1c, a second plate 9-2 fixed on the first plate 9-1 and extending in the horizontal direction, and a second plate 9-2 fixed on the support plate 3-1c. The lower end of the second plate 9-2 extends vertically to the third plate 9-3, the guide sleeve 8-1 is fixed on the lower end of the second plate 9-2, and the limit switch 8-6 is installed on the third plate 9 -3 on. In order to prevent the connecting rod 8-2 from rotating, an anti-rotation plate 8-7 is provided on the outer periphery of the connecting rod 8-2 on the second plate 9-2.
本例中,弹性件8-4为弹簧,连杆8-2上端经Y型接头8-8与钢丝绳固定连接,限位件8-5为调节螺母,触发块8-3经调节螺母锁紧在连杆8-2上并部分延伸至导套8-1内以使弹性件8-4处于压缩状态。当钢丝绳断裂时,连杆8-2失去钢丝绳的拉力,触发块8-3在弹性件8-4作用下下落,极限开关8-6被触发并关闭电路,整机停机,保证运行的安全。In this example, the elastic part 8-4 is a spring, the upper end of the connecting rod 8-2 is fixedly connected with the wire rope through the Y-shaped joint 8-8, the limit part 8-5 is the adjusting nut, and the trigger block 8-3 is locked by the adjusting nut On the connecting rod 8-2 and partially extend into the guide sleeve 8-1 to make the elastic member 8-4 in a compressed state. When the wire rope was broken, the connecting rod 8-2 lost the pulling force of the wire rope, the trigger block 8-3 fell under the action of the elastic member 8-4, the limit switch 8-6 was triggered and the circuit was closed, and the complete machine was shut down to ensure the safety of operation.
本申请的工作原理为:This application works by:
正常状态时,载物台机构3在升降驱动机构5带动下上下升降,以完成货物4的移送,此时杠杆7-1处于平衡状态,弹性组件7-5被拉伸。During the normal state, the stage mechanism 3 is driven up and down by the lifting drive mechanism 5 to complete the transfer of the goods 4. At this time, the lever 7-1 is in a balanced state, and the elastic component 7-5 is stretched.
当钢丝绳断裂时,杠杆7-1的第一端失去连接杆7-2的支撑力,杠杆7-1的第一端在弹性组件7-5的作用下转动,杠杆7-1的第二端抬起,转动轴7-14在滑动槽7-1a内向上滑动,带动活动楔块7-7向上滑动使活动楔块7-7与立柱2-1相抵接,立柱2-1与活动楔块7-7之间的摩擦力、立柱2-1对活动楔块7-7的正压力、活动楔块7-7与固定楔块7-6之间的摩擦力、及固定楔块7-6对活动楔块7-7之间的正压力构成平衡条件,形成自锁,使载物台机构3停止坠落。同时,连杆8-2失去钢丝绳的拉力,触发块8-3在弹性件8-4作用下下落,极限开关8-6被触发并关闭电路,整机停机。When the wire rope was broken, the first end of the lever 7-1 lost the supporting force of the connecting rod 7-2, and the first end of the lever 7-1 rotated under the action of the elastic assembly 7-5, and the second end of the lever 7-1 Lift up, the rotating shaft 7-14 slides upwards in the sliding groove 7-1a, and drives the movable wedge 7-7 to slide upward so that the movable wedge 7-7 abuts against the column 2-1, and the column 2-1 and the movable wedge The frictional force between 7-7, the positive pressure of column 2-1 to movable wedge 7-7, the frictional force between movable wedge 7-7 and fixed wedge 7-6, and fixed wedge 7-6 The positive pressure between the movable wedges 7-7 constitutes a balance condition, forming self-locking, so that the stage mechanism 3 stops falling. Simultaneously, connecting rod 8-2 loses the pulling force of wire rope, and trigger block 8-3 falls under the effect of elastic member 8-4, and limit switch 8-6 is triggered and closes circuit, and complete machine shuts down.
本申请通过防坠落机构的自锁使得载物台机构3停止下落,同时通过断绳检测机构8触发关闭电气,达到机械、电气双保护,保证了整个堆垛机的稳定运行,安全性能更高。This application makes the stage mechanism 3 stop falling through the self-locking of the anti-fall mechanism, and at the same time triggers the electrical shutdown through the broken rope detection mechanism 8 to achieve both mechanical and electrical protection, ensuring the stable operation of the entire stacker with higher safety performance .
与相关技术相比,本申请:Compared with related technologies, the present application:
1、采用本申请的技术方案,在载物台机构与门架机构对应的内侧设置防坠落机构和断绳检测机构,方便安装维护;1. By adopting the technical solution of this application, an anti-fall mechanism and a broken rope detection mechanism are arranged on the inner side corresponding to the stage mechanism and the door frame mechanism, so as to facilitate installation and maintenance;
2、该防坠落机构通过杠杆式的触发组件与锁紧组件相配合,防止钢丝绳断裂时载物台机构的下坠,结构简单,自锁性能可靠;2. The anti-drop mechanism cooperates with the locking component through the lever-type trigger component to prevent the stage mechanism from falling when the wire rope breaks. The structure is simple and the self-locking performance is reliable;
3、本申请通过断绳检测机构和防坠落机构的结构联动,达到机械、电气双保护,并且响应迅速,安全性更高。3. This application achieves both mechanical and electrical protection through the structural linkage of the broken rope detection mechanism and the fall prevention mechanism, with quick response and higher safety.

Claims (9)

  1. 一种堆垛机,包括:A stacker, comprising:
    底座(1),所述底座(1)上设有行走机构;A base (1), the base (1) is provided with a walking mechanism;
    门架机构(2),所述门架机构(2)安装在所述底座(1)上,所述门架机构(2)包括固定在所述底座(1)上的两个立柱(2-1)、及连接所述两个立柱(2-1)上端的横梁(2-2);A door frame mechanism (2), the door frame mechanism (2) is installed on the base (1), and the door frame mechanism (2) includes two columns (2- 1), and a beam (2-2) connecting the upper ends of the two columns (2-1);
    载物台机构(3),所述载物台机构(3)安装在所述门架机构(2)内侧,且相对于所述门架机构(2)可升降地设置;以及a stage mechanism (3), the stage mechanism (3) is installed inside the door frame mechanism (2), and is set up and down relative to the door frame mechanism (2); and
    升降驱动机构(5),所述升降驱动机构(5)与所述载物台机构(3)传动连接以带动所述载物台机构(3)上下移动;An elevating drive mechanism (5), the elevating drive mechanism (5) is in transmission connection with the stage mechanism (3) to drive the stage mechanism (3) to move up and down;
    所述升降驱动机构(5)包括:The lifting drive mechanism (5) includes:
    驱动组件(5-0)、以及连接所述驱动组件(5-0)与所述载物台机构(3)的传动件(5-6);a drive assembly (5-0), and a transmission member (5-6) connecting the drive assembly (5-0) and the stage mechanism (3);
    其中,所述载物台机构(3)远离所述立柱(2-1)的一侧设有断绳检测机构(8)和防坠落机构(7);Wherein, the side of the stage mechanism (3) away from the column (2-1) is provided with a broken rope detection mechanism (8) and a fall prevention mechanism (7);
    所述断绳检测机构(8)包括与所述传动件(5-6)固定连接的连杆(8-2);The broken rope detection mechanism (8) includes a connecting rod (8-2) fixedly connected with the transmission member (5-6);
    所述防坠落机构(7)包括触发组件和锁紧组件(7-20),所述触发组件包括安装在所述锁紧组件(7-20)上的杠杆(7-1)、连接所述杠杆(7-1)第一端与所述锁紧组件(7-20)的弹性组件(7-5)、及连接所述杠杆(7-1)第一端与所述断绳检测机构(8)的连杆组件(7-0);The fall prevention mechanism (7) includes a trigger assembly and a locking assembly (7-20), the trigger assembly includes a lever (7-1) mounted on the locking assembly (7-20), connecting the The first end of the lever (7-1) is connected to the elastic component (7-5) of the locking component (7-20), and the first end of the lever (7-1) is connected to the broken rope detection mechanism ( 8) the connecting rod assembly (7-0);
    所述锁紧组件(7-20)包括安装件(7-4)、固定在所述安装件(7-4)内的固定楔块(7-6)、及设置在所述安装件(7-4)内且与所述固定楔块(7-6)对应设置的活动楔块(7-7);The locking assembly (7-20) includes a mounting part (7-4), a fixed wedge (7-6) fixed in the mounting part (7-4), and a -4) a movable wedge (7-7) corresponding to the fixed wedge (7-6);
    所述杠杆(7-1)设置在所述安装件(7-4)上,所述杠杆(7-1)的第一端经由所述弹性组件(7-5)与所述安装件(7-4)相连接,所述杠杆(7-1)的第二端与所述活动楔块(7-7)转动配合;The lever (7-1) is arranged on the mounting part (7-4), and the first end of the lever (7-1) is connected to the mounting part (7) via the elastic component (7-5). -4) being connected, the second end of the lever (7-1) is rotationally engaged with the movable wedge (7-7);
    所述连杆组件(7-0)的第一端与所述连杆(8-2)的上部固定连接,所述连 杆组件(7-0)的第二端与所述杠杆(7-1)的第一端固定连接;The first end of the connecting rod assembly (7-0) is fixedly connected to the upper part of the connecting rod (8-2), and the second end of the connecting rod assembly (7-0) is connected to the lever (7- 1) the first end is fixedly connected;
    当传动件(5-6)正常状态时,所述连杆组件(7-0)使杠杆(7-1)处于平衡状态,所述弹性组件(7-5)被拉伸;When the transmission member (5-6) is in a normal state, the connecting rod assembly (7-0) makes the lever (7-1) in a balanced state, and the elastic assembly (7-5) is stretched;
    当传动件(5-6)断裂时,所述弹性组件(7-5)回缩,所述杠杆(7-1)的第二端触发所述锁紧组件(7-20)以使所述载物台机构(3)停止下落。When the transmission part (5-6) breaks, the elastic component (7-5) retracts, and the second end of the lever (7-1) triggers the locking component (7-20) so that the The stage mechanism (3) stops falling.
  2. 根据权利要求1所述的堆垛机,其中,所述活动楔块(7-7)的上端设有Y型接头(7-8),所述杠杆(7-1)经由转动轴(7-14)设置在所述Y型接头(7-8)上,所述杠杆(7-1)的第二端设有与所述转动轴(7-14)匹配的滑动槽(7-1a)。The stacker according to claim 1, wherein the upper end of the movable wedge (7-7) is provided with a Y-shaped joint (7-8), and the lever (7-1) is connected via the rotating shaft (7- 14) It is arranged on the Y-shaped joint (7-8), and the second end of the lever (7-1) is provided with a sliding groove (7-1a) matched with the rotation shaft (7-14).
  3. 根据权利要求2所述的堆垛机,其中,所述连杆组件(7-0)包括连接杆(7-2)和夹紧块组件(7-3),所述连接杆(7-2)一端穿设在所述杠杆(7-1)的第一端,所述连接杆(7-2)另一端经所述夹紧块组件(7-3)与所述断绳检测机构(8)的连杆(8-2)固定连接。The stacker according to claim 2, wherein the connecting rod assembly (7-0) includes a connecting rod (7-2) and a clamping block assembly (7-3), and the connecting rod (7-2 ) through the first end of the lever (7-1), and the other end of the connecting rod (7-2) passes through the clamping block assembly (7-3) and the broken rope detection mechanism (8 ) The connecting rod (8-2) is fixedly connected.
  4. 根据权利要求1所述的堆垛机,其中,所述安装件(7-4)包括对称固定在所述载物台机构(3)上的两个侧板(7-4a)、及连接所述两个侧板(7-4a)的连接板(7-4b),所述固定楔块(7-6)固定在所述连接板(7-4b)的内侧,所述活动楔块(7-7)与所述两个侧板(7-4a)滑动配合。The stacker according to claim 1, wherein the mounting part (7-4) comprises two side plates (7-4a) symmetrically fixed on the stage mechanism (3), and the connecting The connecting plate (7-4b) of the two side plates (7-4a), the fixed wedge (7-6) is fixed on the inner side of the connecting plate (7-4b), and the movable wedge (7 -7) Sliding fit with said two side plates (7-4a).
  5. 根据权利要求4所述的堆垛机,其中,所述活动楔块(7-7)靠近所述侧板(7-4a)的一侧设有导向轮(7-9),所述侧板(7-4a)上设有与所述导向轮(7-9)匹配的滑动斜槽(7-4c)。The stacker according to claim 4, wherein a guide wheel (7-9) is provided on the side of the movable wedge (7-7) close to the side plate (7-4a), and the side plate (7-4a) is provided with a sliding chute (7-4c) matching the guide wheel (7-9).
  6. 根据权利要求4所述的堆垛机,其中,所述弹性组件(7-5)包括平行布置的两个弹簧,所述两个侧板(7-4a)的下部连接有安装板(7-10),所述杠杆(7-1)上设有水平延伸的安装杆(7-11),所述弹簧连接所述安装板(7-10)与所述安装杆(7-11)。The stacker according to claim 4, wherein the elastic assembly (7-5) includes two springs arranged in parallel, and the lower parts of the two side plates (7-4a) are connected with a mounting plate (7- 10), the lever (7-1) is provided with a horizontally extending installation rod (7-11), and the spring connects the installation plate (7-10) and the installation rod (7-11).
  7. 根据权利要求1所述的堆垛机,其中,所述驱动组件(5-0)为提升卷筒组件,所述传动件(5-6)为钢丝绳,所述钢丝绳一端卷绕在所述提升卷筒组件的卷筒(5-2)上,所述钢丝绳另一端经由导向滑轮组件(5-10)后固定在所述 载物台机构(3)的对角位置。The stacker according to claim 1, wherein the driving assembly (5-0) is a lifting drum assembly, the transmission member (5-6) is a steel wire rope, and one end of the steel wire rope is wound on the lifting drum assembly. On the reel (5-2) of the reel assembly, the other end of the wire rope is fixed at the diagonal position of the stage mechanism (3) after passing through the guide pulley assembly (5-10).
  8. 根据权利要求1所述的堆垛机,其中,所述断绳检测机构(8)还包括固定在所述载物台机构(3)上的安装座(9)、固定在所述安装座(9)上且套设于所述连杆(8-2)上的导套(8-1)、套设在所述连杆(8-2)上且一端可伸入所述导套(8-1)内的触发块(8-3)、套设在所述连杆(8-2)上且位于所述导套(8-1)与所述触发块(8-3)之间的弹性件(8-4)、及安装在所述安装座(9)上且与所述触发块(8-3)对应设置的极限开关(8-6),所述连杆(8-2)上靠近所述触发块(8-3)的一端设有限位件(8-5)。The stacker according to claim 1, wherein the broken rope detection mechanism (8) also includes a mounting seat (9) fixed on the stage mechanism (3), a mounting seat (9) fixed on the mounting seat ( 9) and the guide sleeve (8-1) sleeved on the connecting rod (8-2), sleeved on the connecting rod (8-2) and one end can extend into the guide sleeve (8 - The trigger block (8-3) in 1), sleeved on the connecting rod (8-2) and located between the guide sleeve (8-1) and the trigger block (8-3) The elastic member (8-4), and the limit switch (8-6) installed on the mounting base (9) and corresponding to the trigger block (8-3), the connecting rod (8-2) A limit piece (8-5) is provided on the upper end close to the trigger block (8-3).
  9. 根据权利要求1所述的堆垛机,其中,所述行走机构包括设置在所述底座(1)长度方向两端的两个行走组件(6),所述行走组件(6)包括固定在所述底座(1)上的驱动轮座(6-1)、安装在所述驱动轮座(6-1)上的驱动轮、及与驱动轮传动连接的伺服电机(6-2),所述驱动轮座(6-1)的外侧安装有地轨导向轮组件(6-3)。The stacker according to claim 1, wherein the traveling mechanism includes two traveling assemblies (6) arranged at both ends of the base (1) in the length direction, and the traveling assemblies (6) include The driving wheel base (6-1) on the base (1), the driving wheel installed on the driving wheel base (6-1), and the servo motor (6-2) connected with the driving wheel transmission, the driving The outside of the wheel seat (6-1) is equipped with a ground rail guide wheel assembly (6-3).
PCT/CN2022/137388 2021-12-14 2022-12-08 Stacker WO2023109620A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202111518725.6A CN113911979B (en) 2021-12-14 2021-12-14 Stacking machine
CN202111518725.6 2021-12-14

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Publication Number Publication Date
WO2023109620A1 true WO2023109620A1 (en) 2023-06-22

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CN113911979B (en) * 2021-12-14 2022-03-15 萨驰智能装备股份有限公司 Stacking machine
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JPS638104A (en) * 1986-06-25 1988-01-13 Hitachi Ltd Device for preventing elevator body from dropping
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CN106966331A (en) * 2017-05-31 2017-07-21 邵旦彪 A kind of double column stakcer cranes of laneway type
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CN212769679U (en) * 2020-08-07 2021-03-23 上海同锐工业自动化设备有限公司 Stacker overload prevention device
CN113620208A (en) * 2021-08-04 2021-11-09 深圳市欣畅达科技有限公司 Stacker with anti-falling function
CN113911979A (en) * 2021-12-14 2022-01-11 萨驰智能装备股份有限公司 Stacking machine

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CN117800260A (en) * 2024-03-01 2024-04-02 如东同晟工业自动化有限公司 Stacking machine
CN117800260B (en) * 2024-03-01 2024-05-03 如东同晟工业自动化有限公司 Stacking machine

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