WO2023109579A1 - Paint surface reciprocating grinding and polishing abrasive paper system - Google Patents

Paint surface reciprocating grinding and polishing abrasive paper system Download PDF

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Publication number
WO2023109579A1
WO2023109579A1 PCT/CN2022/136895 CN2022136895W WO2023109579A1 WO 2023109579 A1 WO2023109579 A1 WO 2023109579A1 CN 2022136895 W CN2022136895 W CN 2022136895W WO 2023109579 A1 WO2023109579 A1 WO 2023109579A1
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WO
WIPO (PCT)
Prior art keywords
grinding
sandpaper
assembly
reciprocating
paint surface
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PCT/CN2022/136895
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French (fr)
Chinese (zh)
Inventor
胡小龙
蔡路
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昂华(上海)自动化工程股份有限公司
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Publication of WO2023109579A1 publication Critical patent/WO2023109579A1/en

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/0092Grinding attachments for lathes or the like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B41/00Component parts such as frames, beds, carriages, headstocks
    • B24B41/04Headstocks; Working-spindles; Features relating thereto
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B55/00Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition

Definitions

  • the invention relates to the field of grinding and polishing, in particular to a paint surface reciprocating grinding and polishing sandpaper system.
  • the present invention provides a paint surface reciprocating grinding and polishing sandpaper system for precisely controlling the process parameters of grinding and polishing to realize precise grinding and polishing of the paint surface.
  • the present invention provides a paint surface reciprocating grinding and polishing sandpaper system, comprising: a robotic arm with a numerically controlled base and a robotic arm body arranged on the numerically controlled base, and the tail end of the robotic arm body It is connected with the numerical control base; the grinding part is connected to the head end of the robot body, and is used to polish the paint surface of the workpiece driven by the robot body, thereby controlling the removal depth of the paint surface.
  • the part includes a grinding assembly and a driving mechanism for driving the grinding assembly; the sandpaper automatic replacement part is used to replace the sandpaper used for grinding the paint surface of the workpiece in the grinding assembly, wherein the grinding assembly includes a The sandpaper on the bottom surface of the mechanism and the grinding force control unit that runs through the drive mechanism.
  • the force control motor of the grinding force control unit is installed in the flange connected to the robot arm body.
  • the grinding force control unit can For complicated surface conditions, the paint surface can be polished flexibly.
  • the driving mechanism includes: a reciprocating yaw assembly, used to drive the grinding assembly to reciprocate and polish the paint surface of the workpiece; a follow-up lifting assembly, used to float and lift the grinding assembly; The transmission assembly is used to drive the reciprocating yaw assembly and the follow-up lifting assembly.
  • the accompanying lifting assembly includes a transmission sleeve that receives the rotational power transmitted from the power transmission assembly, a transmission shaft that rotates coaxially with the transmission sleeve, and a roller that drives the transmission shaft to slide up and down.
  • a needle guide bearing having a cavity for receiving the drive shaft.
  • the reciprocating yaw assembly includes a yaw wheel, a yaw rod, a reciprocating plate, and a miniature guide rail, and the yaw wheel receives the rotational power transmitted by the drive shaft of the follow-up lifting assembly; the One end of the yaw rod is connected to the yaw wheel, and the other end is fixed on the reciprocating plate; the reciprocating plate reciprocates along the miniature guide rail; the grinding assembly includes sandpaper installed on the bottom surface of the reciprocating plate and A grinding force control unit arranged on the other side of the reciprocating plate.
  • the automatic sandpaper replacement part includes: a workbench; a sandpaper peeling mechanism, which is arranged on the upper surface of the workbench and is located on one side of the workbench, and has a The belt in contact with the sandpaper and the peeling assembly for peeling the sandpaper on the belt from one side of the grinding assembly; the sandpaper installation mechanism is located on the other side of the workbench, including a The positioning assembly for positioning the grinding assembly and the sandpaper installation assembly for installing the sandpaper inside the workbench; and a pneumatic control mechanism, arranged inside the workbench for driving the sandpaper peeling mechanism and the sandpaper mounting mechanism.
  • the sandpaper stripping mechanism includes: a belt sliding assembly, having a belt abutting against the lower surface of the sandpaper, a supporting plate located under the belt for supporting the downward pressure of the grinding assembly, The tensioning roller and the orientation roller are arranged at both ends of the pallet to cooperate with the tensioning of the belt; the peeling assembly is arranged above the belt and on the side close to the tensioning roller, and has a Sandpaper stripping board for surface contact.
  • the tensioning roller includes a tensioning wheel center shaft fixed on the workbench, a tensioning roller sleeve sleeved on the tensioning wheel center shaft, and a tensioning wheel supporting the tensioning wheel.
  • Set the rotating tensioning wheel bearing, and the outer surface of the tensioning roller set is provided with a slope.
  • the peeling assembly includes: a sandpaper peeling plate, fixed on the workbench and in contact with the upper surface of the sandpaper, with a barb for peeling off the sandpaper; Peel off the sandpaper.
  • the positioning assembly includes a positioning pole that can slide on the upper surface of the workbench, a telescopic cylinder arranged near the edge of the workbench for driving the movement of the positioning pole, and a matching pair
  • the position limiter and the stopper of the limiter are carried out by the positioning pole.
  • the sandpaper installation assembly includes a lifting plate for replacing sandpaper, a jacking cylinder fixed inside the workbench for driving the lifting plate, and a lifting cylinder for guiding the lifting plate. Lifting guide rods and guide sleeves, and support rods for fixing the lifting plate inside the workbench.
  • the present invention has the advantages of: the precise control of the reciprocating frequency is carried out by means of motor drive, and the motor is arranged in the flange connected with the robot body, which does not occupy the flexible force to control the end load, and solves the problem of flexible
  • the weight limit of the force control end tool makes the load of the flexible force control end light, and can accurately control the force output below 10N without distortion. It can be very competent for the scene with high requirements for the paint removal depth, and the required one can be selected according to the actual application conditions.
  • the power of the motor does not need to consider the limitation of the flexible force control on the weight of the motor.
  • the system can be equipped with a flexible force control, which can accurately control the process parameters of grinding and polishing, realize precise grinding and polishing of the paint surface, and ensure the stability and consistency of the product.
  • the system is also equipped with an automatic sandpaper replacement unit, which can automatically replace the sandpaper.
  • Fig. 1 is the structural representation of paint surface reciprocating grinding and polishing sandpaper system in the embodiment of the present invention
  • Fig. 2 is the structural representation of grinding part in the embodiment of the present invention.
  • Fig. 3 is a schematic structural view of the grinding part in an embodiment of the present invention.
  • Fig. 4 is a schematic structural view of the follow-up lifting assembly in an embodiment of the present invention.
  • Fig. 5 is a schematic structural diagram of a reciprocating yaw assembly in an embodiment of the present invention.
  • Fig. 6 is a schematic structural view of the sandpaper automatic replacement part in an embodiment of the present invention.
  • Fig. 7 is the structural representation of sandpaper stripping mechanism in the embodiment of the present invention.
  • Fig. 8 is a schematic diagram of the sandpaper stripping mechanism peeling off the sandpaper in an embodiment of the present invention
  • Fig. 9 is a schematic structural view of a belt sliding assembly in an embodiment of the present invention.
  • Fig. 10 is a schematic structural view of the belt sliding assembly after the belt is removed in an embodiment of the present invention.
  • Fig. 11 is a schematic structural view of the stripping assembly in an embodiment of the present invention.
  • Fig. 12 is a schematic structural view of the sandpaper installation mechanism in an embodiment of the present invention.
  • Fig. 13 is a schematic structural diagram of a positioning component in an embodiment of the present invention.
  • Fig. 14 is a schematic structural view of the sandpaper installation assembly in the embodiment of the present invention.
  • the embodiment of the present application provides a paint surface reciprocating grinding and polishing sandpaper system, including a robot arm 1 , a polishing part 2 and an automatic sandpaper replacement part 3 .
  • the robot arm 1 is located above the grinding part 2, and the function of the robot arm 1 is to drive the grinding part 2 to move freely.
  • the robot arm 1 has a numerical control base and a robot hand body arranged on the numerical control base, and the tail end of the robot arm body is connected with the numerical control base.
  • the numerical control base is connected with the driving mechanism in the grinding part 2, and the numerical control base can be connected with the driving mechanism through the wireless module, and can also be connected with the driving mechanism through the electric wire arranged in the manipulator body.
  • the wireless module can be a bluetooth module, an infrared module, a wifi module, a zigbee module, etc.
  • the numerical control base drives the grinding part 2 to move freely, and controls the driving mechanism to move the grinding assembly, thereby ensuring that the grinding part 2 corresponds to the paint surface of the workpiece to be ground and polished in real time.
  • the function of the grinding part 2 is to grind the paint surface of the workpiece surface.
  • the grinding part 2 is connected to the head end of the robot body, and is used to grind the paint surface of the workpiece under the drive of the robot body, so as to control the removal depth of the paint surface.
  • the grinding part includes a grinding assembly and a driving mechanism for driving the grinding assembly.
  • the grinding assembly includes sandpaper 19 installed on the bottom surface of the driving mechanism and a grinding force control unit 21 passing through the driving mechanism.
  • the force control motor of the grinding force control unit 21 is installed in the flange connected with the robot body, and the grinding force control unit 21 can realize flexible grinding on the paint surface according to the surface complexity of the workpiece.
  • the driving mechanism includes a power transmission assembly 300 , a follow-up lifting assembly 400 and a reciprocating yaw assembly 500 .
  • the reciprocating yaw assembly 500 is used to drive the grinding assembly to perform reciprocating grinding on the paint surface of the workpiece.
  • the follow-up lifting assembly 400 is used for floating and lifting the grinding assembly.
  • the power transmission assembly 300 is used to drive the reciprocating yaw assembly and the follow-up lifting assembly.
  • a power transmission assembly 300 includes a transmission motor 6 , a driving wheel 7 , a driven wheel 8 and a transmission belt 10 .
  • the output shaft of transmission motor 6 is connected with driving wheel 7
  • driving wheel 7 and driven wheel 8 are connected by transmission belt 10
  • transmission motor 6 drives driving wheel 7 and transmission belt 10 to rotate, and power is transmitted to driven wheel 8 .
  • the driven wheel 8 is connected with the follow-up lifting assembly 400 .
  • the power transmission assembly 300 also includes an idler assembly 9.
  • the follow-up lifting assembly 400 includes a transmission sleeve 12 that receives the rotational power transmitted from the power transmission assembly, a transmission shaft 14 that rotates coaxially with the transmission sleeve, and a needle roller guide bearing 13 that drives the transmission shaft to slide up and down.
  • the needle guide bearing 13 has a cavity to accommodate the transmission shaft.
  • the follow-up lifting assembly 400 includes a bearing seat 11 , a transmission sleeve 12 , a needle roller guide bearing 13 , a transmission shaft 14 and a needle roller thrust bearing seat 15 .
  • the rotational power is transmitted from the driven wheel 8 to the transmission sleeve 12 and then to the transmission shaft 14 .
  • the up and down sliding of the power transmission shaft 14 is by installing a needle guide bearing 13 at the lower end of the drive sleeve 12, and the inside of the needle guide bearing 13 is a polygonal inner cavity.
  • needle rollers are arranged between the inner wall of the needle roller guide bearing 13 and the transmission shaft 14, and the needle rollers can reduce the frictional force of sliding up and down.
  • the transmission shaft 14 is also a polygonal structure corresponding to the inner cavity of the needle guide bearing 13, so that power can be effectively transmitted.
  • two deep groove ball bearings can be embedded inside the bearing with seat 11, and a plane bearing and a needle roller bearing are embedded inside the needle roller thrust bearing seat 15, so that the deflection force in the direction of rotation can be effectively controlled, Make the component run stably.
  • the reciprocating yaw assembly 500 includes a yaw wheel 16 , a yaw rod 17 , a reciprocating plate 18 and a miniature guide rail 20 .
  • the yaw wheel 16 receives the rotational power transmitted by the drive shaft 14 of the follower lifting assembly 400 .
  • One end of the yaw rod 17 is connected with the yaw wheel 16, and the other end is fixed on the reciprocating plate 18.
  • the reciprocating plate 18 reciprocates along the micro guide rail 20 .
  • the grinding assembly includes sandpaper installed on the bottom surface of the reciprocating plate and a grinding force control unit arranged on the other side of the reciprocating plate.
  • the function of the sandpaper automatic replacement part 3 is to automatically replace the sandpaper on the grinding part 2, so as to reduce manual participation and improve work efficiency.
  • the sandpaper automatic changing part 3 is used for changing the sandpaper used for grinding the paint surface of the workpiece in the grinding assembly.
  • the above-mentioned reciprocating grinding and polishing sandpaper system for the paint surface adopts the motor drive method for precise control of the reciprocating frequency, and the motor is set in the flange connected to the robot body, which does not occupy the end load of the flexible force control, and solves the problem of flexible force control end tools.
  • the weight limit makes the end load of the flexible force control light, and can accurately control the force output below 10N without distortion. It can be well suited for scenes with high requirements for paint removal depth, and the required motor power can be selected according to the actual application conditions.
  • the flexible force control can be equipped with a flexible force control, which can accurately control the parameters of the grinding and polishing process, realize precise grinding and polishing of the paint surface, and ensure the stability and consistency of the product.
  • the system is also equipped with an automatic sandpaper replacement unit, which can automatically replace the sandpaper.
  • the automatic sandpaper replacement unit includes a workbench 22 , a sandpaper peeling mechanism 23 , a sandpaper installation mechanism 24 and a pneumatic control mechanism 25 .
  • the workbench 22 is used to fix the sandpaper peeling mechanism 23 , the sandpaper installation mechanism 24 and the pneumatic control mechanism 25 .
  • the sandpaper stripping mechanism 23 is arranged on the upper surface of the workbench, and is located at one side of the workbench, has a belt that can contact the sandpaper of the grinding assembly and a peeling assembly that peels off the sandpaper on the belt from the side of the grinding assembly.
  • the sandpaper stripping mechanism includes a belt sliding assembly 26 and a stripping assembly 27 .
  • the grinding force control unit 21 of the grinding part 2 exerts force on the sandpaper 19
  • the grinding sandpaper 19 is closely attached to the belt sliding assembly 26.
  • the assembly 27 can hook the root of the sandpaper 19 to peel off the used sandpaper 19 from the sanding part 2 .
  • the belt sliding assembly 26 has a belt 31 abutting against the lower surface of the sandpaper, a supporting plate 30 positioned below the belt 31 for supporting the downward pressure of the sanding assembly, and is arranged on The two ends of the supporting plate 30 cooperate with the tensioning roller 28 and the orientation roller 29 of the tensioning belt.
  • the tension roller 28 and the orientation roller 29 at the front and rear ends of the sliding belt 31 can keep the sliding belt 31 in a tensioned state all the time, and slide linearly towards the opposite direction.
  • the supporting plate 30 is located between the tensioning roller 28 and the orientation roller 29 , and it can support the downward pressure of the grinding part 2 .
  • lubricating grease is provided between the sliding belt 31 and the supporting plate 30 to better reduce friction.
  • the tensioning pulley 28 includes a tensioning pulley center shaft 33 , a tensioning pulley sleeve 34 , and a tensioning pulley bearing 35 .
  • the outer surface of the tension roller cover 34 has a certain slope, so that when the sliding belt 31 is doing a translational movement, it can be automatically centered.
  • fine-tuning screws are installed on the left and right sides of the tensioning roller 28, which is convenient for commissioning personnel to carry out installation and commissioning.
  • the shape of the tensioning roller cover 34 can be a fixed-width figure or other irregular circles, such as a triangle of Relo.
  • Orientation drum 29 comprises orientation wheel axis 32, orientation wheel bearing 36.
  • Orientation cylinder 29 can do follow-up rotation motion when sliding belt 31 does translational movement like this.
  • the stripping assembly 27 is arranged above the belt and on one side close to the tension roller, and has a sandpaper stripping plate 37 in contact with the upper surface of the sandpaper.
  • the stripping assembly 27 includes a sandpaper stripping plate 37 and a cleaning nozzle 39 .
  • the sandpaper peeling plate 37 is fixed on the workbench and is in contact with the upper surface of the sandpaper, and has an undercut for peeling off the sandpaper.
  • the cleaning nozzle 39 is used to remove the stripped sandpaper.
  • the automatic sandpaper replacement part 3 can also be provided with a photoelectric sensor 38 and a color sensor 40 .
  • the sandpaper peeling plate 37 can peel off the polished sandpaper 19 that has moved in translation, and the photoelectric sensor 38 can detect whether there is any waste and old sandpaper 19 that has fallen off. If it does not fall, it means that the peeling is not successful. Or equipment alarm to remind the staff.
  • the function of clearing nozzle 39 is to blow the grinding sandpaper 19 peeled off to the bottom of the equipment, so that waste and old grinding sandpaper 19 are not blocked in the feed port area (ie the installation area of sandpaper).
  • Color sensor 40 is after the installation of new sandpaper, detects whether the sandpaper 19 is successfully attached on the grinding part 2, if the detection is not successfully attached, the grinding part 2 repeats the action of attaching the sandpaper until it succeeds.
  • the sandpaper installation mechanism 24 is located on the other side of the workbench, including a positioning assembly 41 positioned on the upper surface of the workbench for positioning the grinding assembly and an installation sandpaper located inside the workbench.
  • the sandpaper mounting assembly 42 is located on the other side of the workbench, including a positioning assembly 41 positioned on the upper surface of the workbench for positioning the grinding assembly and an installation sandpaper located inside the workbench.
  • the pneumatic control mechanism 25 is arranged inside the workbench and is used to drive the sandpaper peeling mechanism and the sandpaper installation mechanism.
  • the positioning assembly 41 includes a positioning pole 46 that can slide on the upper surface of the workbench, a telescopic cylinder 43 that is arranged near the edge of the workbench for driving the positioning pole to move, and a matching A limiter 44 and a limiter block 45 that limit the positioning pole.
  • the telescopic shaft of telescopic cylinder 43 is ejected, and because limiter 44 withstands stopper block 45, telescopic cylinder 43 stops action, thereby guarantees that location pole 46 has moved to relative position.
  • the position of the stopper 44 is not fixed, and can be locked as required. When debugging the equipment, the front and rear positions of the stopper 44 can be fine-tuned to position the grinding part 2 .
  • the sandpaper installation assembly 42 includes a jacking plate 50 for replacing the sandpaper, a jacking cylinder 47 fixed inside the workbench for driving the jacking plate, and a jacking cylinder 47 for guiding the jacking plate.
  • Jacking cylinder 47 is connected on the jacking plate 50, and it gives the push-pull force that jacking plate 50 stretches up and down.
  • Guide sleeve 49 and guide rod 48 play the guiding effect of straight line lifting.
  • the support bar 51 connects the whole sandpaper installation assembly 42 on the one hand, and on the other hand can play the peripheral limit of the four directions of the front, rear, left, and right sides of the sandpaper 19, preventing the sandpaper 19 from falling out of the sandpaper installation assembly 42 li.
  • the pneumatic control mechanism 25 is located inside the workbench 22, and the independent pneumatic control mechanism 25 is convenient for debugging personnel to debug and maintain the equipment.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Abstract

The present invention relates to the field of grinding and polishing, and provides a paint surface reciprocating grinding and polishing abrasive paper system. The paint surface reciprocating grinding and polishing abrasive paper system specifically comprises: a robotic hand; a grinding portion connected to the head end of a robotic hand body and used for grinding the paint surface of a workpiece under the driving of the robotic hand body, so as to control the removal depth of the paint surface, the grinding portion comprising a grinding assembly and a driving mechanism for driving the grinding assembly; and an abrasive paper automatic replacement portion used for replacing abrasive paper used for grinding the paint surface of the workpiece in the grinding assembly, wherein the grinding assembly comprises abrasive paper installed on the bottom surface of the driving mechanism and a grinding force control unit passing through the driving mechanism, a force control motor of the grinding force control unit is installed in a flange connected to the robotic hand body, and the grinding force control unit can flexibly grind the paint surface according to the complex surface condition of the workpiece. According to the treatment scheme of the present invention, grinding and polishing process parameters can be accurately controlled, and thus accurate grinding and polishing of the paint surface are achieved.

Description

漆面往复磨抛砂纸系统Paint surface reciprocating grinding and polishing sandpaper system 技术领域technical field
本发明涉及磨抛领域,具体涉及一种漆面往复磨抛砂纸系统。The invention relates to the field of grinding and polishing, in particular to a paint surface reciprocating grinding and polishing sandpaper system.
背景技术Background technique
随着汽车及航空轻量化发展,碳纤维材质因质地轻强度高在汽车与航空领域应用越来越广泛。因碳纤维零部件大多为外观件,对零部件表面要求越来越高,当前的生产制造工艺主要依靠人工对碳纤维零部件漆面进行磨抛,磨抛难度大、环境恶劣且产品一致性差。而现有的往复磨抛砂纸装备,其主要实现方式通过采用浮动气缸下安装气动手动往复抛光机,因气动工具转速难以控制且普遍功率较小,极易出现失速,对于漆面这种对磨抛质量要求严格的场景,当前装备难以胜任。With the lightweight development of automobiles and aviation, carbon fiber materials are more and more widely used in the fields of automobiles and aviation due to their light texture and high strength. Because most of the carbon fiber parts are appearance parts, the requirements for the surface of the parts are getting higher and higher. The current manufacturing process mainly relies on manual grinding and polishing of the paint surface of the carbon fiber parts. The grinding and polishing is difficult, the environment is harsh and the product consistency is poor. The existing reciprocating grinding and polishing sandpaper equipment is mainly realized by installing a pneumatic manual reciprocating polishing machine under the floating cylinder. Because the speed of the pneumatic tool is difficult to control and the power is generally small, it is easy to stall. For scenes with strict quality requirements, the current equipment is not up to the task.
发明内容Contents of the invention
因此,为了克服上述现有技术的缺点,本发明提供一种精准地控制磨抛的工艺参数,实现漆面精准磨抛的漆面往复磨抛砂纸系统。Therefore, in order to overcome the above-mentioned shortcomings of the prior art, the present invention provides a paint surface reciprocating grinding and polishing sandpaper system for precisely controlling the process parameters of grinding and polishing to realize precise grinding and polishing of the paint surface.
为了实现上述目的,本发明提供一种漆面往复磨抛砂纸系统,包括:机器手,具有数控基座和设置在所述数控基座上的机器手本体,且所述机器手本体的尾端与所述数控基座连接;打磨部,连接在所述机器手本体的头端,用于在所述机器手本体带动下对工件漆面进行打磨,从而控制漆面的去除深度,所述 打磨部包括打磨组件和驱动所述打磨组件的驱动机构;砂纸自动更换部,用于更换所述打磨组件中对所述工件漆面进行打磨的砂纸,其中,所述打磨组件包括安装在所述驱动机构底面的砂纸以及贯穿所述驱动机构的打磨力控单元,所述打磨力控单元的力控电机安装在与所述机器手本体连接的法兰中,所述打磨力控单元可根据工件的表面复杂情况,对漆面实现柔性打磨。In order to achieve the above object, the present invention provides a paint surface reciprocating grinding and polishing sandpaper system, comprising: a robotic arm with a numerically controlled base and a robotic arm body arranged on the numerically controlled base, and the tail end of the robotic arm body It is connected with the numerical control base; the grinding part is connected to the head end of the robot body, and is used to polish the paint surface of the workpiece driven by the robot body, thereby controlling the removal depth of the paint surface. The part includes a grinding assembly and a driving mechanism for driving the grinding assembly; the sandpaper automatic replacement part is used to replace the sandpaper used for grinding the paint surface of the workpiece in the grinding assembly, wherein the grinding assembly includes a The sandpaper on the bottom surface of the mechanism and the grinding force control unit that runs through the drive mechanism. The force control motor of the grinding force control unit is installed in the flange connected to the robot arm body. The grinding force control unit can For complicated surface conditions, the paint surface can be polished flexibly.
在其中一个实施例中,所述驱动机构包括:往复偏摆组件,用于驱动所述打磨组件对工件漆面进行往复打磨;随动升降组件,用于对所述打磨组件进行浮动升降;动力传动组件,用于驱动所述往复偏摆组件和所述随动升降组件。In one of the embodiments, the driving mechanism includes: a reciprocating yaw assembly, used to drive the grinding assembly to reciprocate and polish the paint surface of the workpiece; a follow-up lifting assembly, used to float and lift the grinding assembly; The transmission assembly is used to drive the reciprocating yaw assembly and the follow-up lifting assembly.
在其中一个实施例中,所述随动升降组件包括接收所述动力传动组件传递来的旋转动力的传动套、与所述传动套同轴转动的传动轴和驱动所述传动轴上下滑动的滚针导向轴承,所述滚针导向轴承具有容纳所述传动轴的空腔。In one of the embodiments, the accompanying lifting assembly includes a transmission sleeve that receives the rotational power transmitted from the power transmission assembly, a transmission shaft that rotates coaxially with the transmission sleeve, and a roller that drives the transmission shaft to slide up and down. A needle guide bearing having a cavity for receiving the drive shaft.
在其中一个实施例中,所述往复偏摆组件包括偏摆轮、偏摆杆、往复板和微型导轨,所述偏摆轮接收所述随动升降组件的传动轴传递的旋转动力;所述偏摆杆的一端连接所述偏摆轮,另一端固定在所述往复板上;所述往复板沿所述微型导轨进行往复运动;所述打磨组件包括安装在所述往复板底面的砂纸以及设置在所述往复板另一侧面的打磨力控单元。In one of the embodiments, the reciprocating yaw assembly includes a yaw wheel, a yaw rod, a reciprocating plate, and a miniature guide rail, and the yaw wheel receives the rotational power transmitted by the drive shaft of the follow-up lifting assembly; the One end of the yaw rod is connected to the yaw wheel, and the other end is fixed on the reciprocating plate; the reciprocating plate reciprocates along the miniature guide rail; the grinding assembly includes sandpaper installed on the bottom surface of the reciprocating plate and A grinding force control unit arranged on the other side of the reciprocating plate.
在其中一个实施例中,所述砂纸自动更换部包括:工作台;砂纸剥离机构,设置在所述工作台的上表面,且位于所述工作台的一侧,具有可与所述打磨组件的砂纸接触的皮带以及将所述皮带上的所述砂纸从所述打磨组件一侧剥离 的剥离组件;砂纸安装机构,位于所述工作台的另一侧,包括位于所述工作台的上表面用于对所述打磨组件定位的定位组件以及位于所述工作台的内部的安装所述砂纸的砂纸安装组件;以及气动控制机构,设置在所述工作台的内部,用于驱动所述砂纸剥离机构和所述砂纸安装机构。In one of the embodiments, the automatic sandpaper replacement part includes: a workbench; a sandpaper peeling mechanism, which is arranged on the upper surface of the workbench and is located on one side of the workbench, and has a The belt in contact with the sandpaper and the peeling assembly for peeling the sandpaper on the belt from one side of the grinding assembly; the sandpaper installation mechanism is located on the other side of the workbench, including a The positioning assembly for positioning the grinding assembly and the sandpaper installation assembly for installing the sandpaper inside the workbench; and a pneumatic control mechanism, arranged inside the workbench for driving the sandpaper peeling mechanism and the sandpaper mounting mechanism.
在其中一个实施例中,所述砂纸剥离机构包括:皮带滑动组件,具有与所述砂纸的下表面抵接的皮带、位于所述皮带下方用于支撑所述打磨组件向下压力的托板、设置在所述托板两端配合张紧所述皮带的张紧滚筒和定向滚筒;剥离组件,设置在所述皮带的上方且靠近所述张紧滚轮的一侧,具有与所述砂纸的上表面接触的砂纸剥削板。In one of the embodiments, the sandpaper stripping mechanism includes: a belt sliding assembly, having a belt abutting against the lower surface of the sandpaper, a supporting plate located under the belt for supporting the downward pressure of the grinding assembly, The tensioning roller and the orientation roller are arranged at both ends of the pallet to cooperate with the tensioning of the belt; the peeling assembly is arranged above the belt and on the side close to the tensioning roller, and has a Sandpaper stripping board for surface contact.
在其中一个实施例中,所述张紧滚筒包括固定在所述工作台上的张紧轮中轴、套设在所述张紧轮中轴上的张紧滚筒套以及支撑所述张紧滚筒套旋转的张紧轮轴承,所述张紧滚筒套的外表面设置有斜度。In one of the embodiments, the tensioning roller includes a tensioning wheel center shaft fixed on the workbench, a tensioning roller sleeve sleeved on the tensioning wheel center shaft, and a tensioning wheel supporting the tensioning wheel. Set the rotating tensioning wheel bearing, and the outer surface of the tensioning roller set is provided with a slope.
在其中一个实施例中,所述剥离组件包括:砂纸剥削板,固定在所述工作台上且与所述砂纸的上表面接触,具有剥离所述砂纸的倒勾;清除喷头,用于清除被剥离的所述砂纸。In one of the embodiments, the peeling assembly includes: a sandpaper peeling plate, fixed on the workbench and in contact with the upper surface of the sandpaper, with a barb for peeling off the sandpaper; Peel off the sandpaper.
在其中一个实施例中,所述定位组件包括可在所述工作台的上表面滑动的定位立杆、靠近所述工作台边缘设置用于驱动所述定位立杆移动的伸缩气缸、以及配合对所述定位立杆进行限位的限位器和限位器挡块。In one of the embodiments, the positioning assembly includes a positioning pole that can slide on the upper surface of the workbench, a telescopic cylinder arranged near the edge of the workbench for driving the movement of the positioning pole, and a matching pair The position limiter and the stopper of the limiter are carried out by the positioning pole.
在其中一个实施例中,所述砂纸安装组件包括用于替换砂纸的顶升板、固 定在所述工作台内部用于驱动所述顶升板的顶升气缸、用于引导所述顶升板升降的导向杆和导向套、以及将所述顶升板固定在所述工作台内部的支撑杆。In one of the embodiments, the sandpaper installation assembly includes a lifting plate for replacing sandpaper, a jacking cylinder fixed inside the workbench for driving the lifting plate, and a lifting cylinder for guiding the lifting plate. Lifting guide rods and guide sleeves, and support rods for fixing the lifting plate inside the workbench.
与现有技术相比,本发明的优点在于:采用电机驱动的方式进行往复频率的精准控制,并且电机设置在与机器手本体连接的法兰中,不占用柔性力控末端负载,解决了柔性力控末端工具重量的限制且使得柔性力控末端负载轻,可以精准控制10N以下力输出而不失真,对于漆面去除深度要求高的场景可以很好胜任,并且根据实际应用工况选择所需要的电机功率而不用考虑柔性力控对电机重量的限制,可以在配备柔性力控,可以精准的控制磨抛的工艺参数,实现漆面精准磨抛,保证产品的稳定性与一致性。而且,系统还设置了砂纸自动更换部,可以对砂纸进行自动更换。Compared with the prior art, the present invention has the advantages of: the precise control of the reciprocating frequency is carried out by means of motor drive, and the motor is arranged in the flange connected with the robot body, which does not occupy the flexible force to control the end load, and solves the problem of flexible The weight limit of the force control end tool makes the load of the flexible force control end light, and can accurately control the force output below 10N without distortion. It can be very competent for the scene with high requirements for the paint removal depth, and the required one can be selected according to the actual application conditions. The power of the motor does not need to consider the limitation of the flexible force control on the weight of the motor. It can be equipped with a flexible force control, which can accurately control the process parameters of grinding and polishing, realize precise grinding and polishing of the paint surface, and ensure the stability and consistency of the product. Moreover, the system is also equipped with an automatic sandpaper replacement unit, which can automatically replace the sandpaper.
附图说明Description of drawings
为了更清楚地说明本申请实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present application, the following will briefly introduce the accompanying drawings that need to be used in the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present application. Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1是本发明的实施例中漆面往复磨抛砂纸系统的结构示意图;Fig. 1 is the structural representation of paint surface reciprocating grinding and polishing sandpaper system in the embodiment of the present invention;
图2是本发明的实施例中打磨部的结构示意图;Fig. 2 is the structural representation of grinding part in the embodiment of the present invention;
图3是本发明的实施例中打磨部的结构示意图;Fig. 3 is a schematic structural view of the grinding part in an embodiment of the present invention;
图4是本发明的实施例中随动升降组件的结构示意图;Fig. 4 is a schematic structural view of the follow-up lifting assembly in an embodiment of the present invention;
图5是本发明的实施例中往复偏摆组件的结构示意图;Fig. 5 is a schematic structural diagram of a reciprocating yaw assembly in an embodiment of the present invention;
图6是本发明的实施例中砂纸自动更换部的结构示意图;Fig. 6 is a schematic structural view of the sandpaper automatic replacement part in an embodiment of the present invention;
图7是本发明的实施例中砂纸剥离机构的结构示意图;Fig. 7 is the structural representation of sandpaper stripping mechanism in the embodiment of the present invention;
图8是本发明的实施例中砂纸剥离机构剥离砂纸的示意图;Fig. 8 is a schematic diagram of the sandpaper stripping mechanism peeling off the sandpaper in an embodiment of the present invention;
图9是本发明的实施例中皮带滑动组件的结构示意图;Fig. 9 is a schematic structural view of a belt sliding assembly in an embodiment of the present invention;
图10是本发明的实施例中皮带滑动组件去除皮带后的结构示意图;Fig. 10 is a schematic structural view of the belt sliding assembly after the belt is removed in an embodiment of the present invention;
图11是本发明的实施例中剥离组件的结构示意图;Fig. 11 is a schematic structural view of the stripping assembly in an embodiment of the present invention;
图12是本发明的实施例中砂纸安装机构的结构示意图;Fig. 12 is a schematic structural view of the sandpaper installation mechanism in an embodiment of the present invention;
图13是本发明的实施例中定位组件的结构示意图;Fig. 13 is a schematic structural diagram of a positioning component in an embodiment of the present invention;
图14是本发明的实施例中砂纸安装组件的结构示意图。Fig. 14 is a schematic structural view of the sandpaper installation assembly in the embodiment of the present invention.
具体实施方式Detailed ways
下面结合附图对本申请实施例进行详细描述。Embodiments of the present application will be described in detail below in conjunction with the accompanying drawings.
以下通过特定的具体实例说明本申请的实施方式,本领域技术人员可由本说明书所揭露的内容轻易地了解本申请的其他优点与功效。显然,所描述的实施例仅仅是本申请一部分实施例,而不是全部的实施例。本申请还可以通过另外不同的具体实施方式加以实施或应用,本说明书中的各项细节也可以基于不同观点与应用,在没有背离本申请的精神下进行各种修饰或改变。需说明的是,在不冲突的情况下,以下实施例及实施例中的特征可以相互组合。基于本申请中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有 其他实施例,都属于本申请保护的范围。Embodiments of the present application are described below through specific examples, and those skilled in the art can easily understand other advantages and effects of the present application from the content disclosed in this specification. Apparently, the described embodiments are only some of the embodiments of this application, not all of them. The present application can also be implemented or applied through other different specific implementation modes, and various modifications or changes can be made to the details in this specification based on different viewpoints and applications without departing from the spirit of the present application. It should be noted that, in the case of no conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without creative work, all belong to the scope of protection of this application.
要说明的是,下文描述在所附权利要求书的范围内的实施例的各种方面。应显而易见,本文中所描述的方面可体现于广泛多种形式中,且本文中所描述的任何特定结构及/或功能仅为说明性的。基于本申请,所属领域的技术人员应了解,本文中所描述的一个方面可与任何其它方面独立地实施,且可以各种方式组合这些方面中的两者或两者以上。举例来说,可使用本文中所阐述的任何数目和方面来实施设备及/或实践方法。另外,可使用除了本文中所阐述的方面中的一或多者之外的其它结构及/或功能性实施此设备及/或实践此方法。It is noted that the following describes various aspects of the embodiments that are within the scope of the appended claims. It should be apparent that the aspects described herein may be embodied in a wide variety of forms and that any specific structure and/or function described herein is illustrative only. Based on the present application one skilled in the art should appreciate that an aspect described herein may be implemented independently of any other aspects and that two or more of these aspects may be combined in various ways. For example, any number and aspect set forth herein may be used to implement an apparatus and/or practice a method. In addition, such an apparatus may be implemented and/or such a method practiced using other structure and/or functionality than one or more of the aspects set forth herein.
还需要说明的是,以下实施例中所提供的图示仅以示意方式说明本申请的基本构想,图式中仅显示与本申请中有关的机构而非按照实际实施时的机构数目、形状及尺寸绘制,其实际实施时各机构的型态、数量及比例可为一种随意的改变,且其机构布局型态也可能更为复杂。It should also be noted that the diagrams provided in the following examples are only schematically illustrating the basic ideas of the present application, and only the relevant mechanisms in the application are shown in the drawings rather than the number, shape and Dimensional drawing, the shape, quantity and proportion of each mechanism can be changed arbitrarily during its actual implementation, and its mechanism layout type may also be more complicated.
另外,在以下描述中,提供具体细节是为了便于透彻理解实例。然而,所属领域的技术人员将理解,可在没有这些特定细节的情况下实践方面。Additionally, in the following description, specific details are provided to facilitate a thorough understanding of examples. However, it will be understood by those skilled in the art that aspects may be practiced without these specific details.
如图1所示,本申请实施例提供一种漆面往复磨抛砂纸系统,包括机器手1、打磨部2和砂纸自动更换部3。As shown in FIG. 1 , the embodiment of the present application provides a paint surface reciprocating grinding and polishing sandpaper system, including a robot arm 1 , a polishing part 2 and an automatic sandpaper replacement part 3 .
机器手1位于打磨部2的上方,机器手1的作用为带动打磨部2自由运动。机器手1具有数控基座和设置在数控基座上的机器手本体,且机器手本体的尾端与数控基座连接。数控基座与打磨部2中的驱动机构通信连接,数控基座可 以通过无线模块与驱动机构通信连接,也可以通过设置在机器手本体内的电线与驱动机构通信连接。无线模块可以是蓝牙模块、红外模块、wifi模块、zigbee模块等。数控基座带动打磨部2自由运动,并控制驱动机构移动打磨组件,进而保证打磨部2与待磨抛的工件漆面实时对应。The robot arm 1 is located above the grinding part 2, and the function of the robot arm 1 is to drive the grinding part 2 to move freely. The robot arm 1 has a numerical control base and a robot hand body arranged on the numerical control base, and the tail end of the robot arm body is connected with the numerical control base. The numerical control base is connected with the driving mechanism in the grinding part 2, and the numerical control base can be connected with the driving mechanism through the wireless module, and can also be connected with the driving mechanism through the electric wire arranged in the manipulator body. The wireless module can be a bluetooth module, an infrared module, a wifi module, a zigbee module, etc. The numerical control base drives the grinding part 2 to move freely, and controls the driving mechanism to move the grinding assembly, thereby ensuring that the grinding part 2 corresponds to the paint surface of the workpiece to be ground and polished in real time.
打磨部2的作用为打磨工件表面的漆面。打磨部2连接在机器手本体的头端,用于在机器手本体带动下对工件漆面进行打磨,从而控制漆面的去除深度,打磨部包括打磨组件和驱动打磨组件的驱动机构。打磨组件包括安装在驱动机构底面的砂纸19以及贯穿驱动机构的打磨力控单元21。打磨力控单元21的力控电机安装在与机器手本体连接的法兰中,打磨力控单元21可根据工件的表面复杂情况,对漆面实现柔性打磨。The function of the grinding part 2 is to grind the paint surface of the workpiece surface. The grinding part 2 is connected to the head end of the robot body, and is used to grind the paint surface of the workpiece under the drive of the robot body, so as to control the removal depth of the paint surface. The grinding part includes a grinding assembly and a driving mechanism for driving the grinding assembly. The grinding assembly includes sandpaper 19 installed on the bottom surface of the driving mechanism and a grinding force control unit 21 passing through the driving mechanism. The force control motor of the grinding force control unit 21 is installed in the flange connected with the robot body, and the grinding force control unit 21 can realize flexible grinding on the paint surface according to the surface complexity of the workpiece.
如图2所示,在其中一个实施例中,驱动机构包括动力传动组件300、随动升降组件400以及往复偏摆组件500。As shown in FIG. 2 , in one embodiment, the driving mechanism includes a power transmission assembly 300 , a follow-up lifting assembly 400 and a reciprocating yaw assembly 500 .
往复偏摆组件500用于驱动打磨组件对工件漆面进行往复打磨。The reciprocating yaw assembly 500 is used to drive the grinding assembly to perform reciprocating grinding on the paint surface of the workpiece.
随动升降组件400,用于对打磨组件进行浮动升降。The follow-up lifting assembly 400 is used for floating and lifting the grinding assembly.
动力传动组件300,用于驱动往复偏摆组件和随动升降组件。如图3所示,在一个实施例中,动力传动组件300包括传动电机6、主动轮7、从动轮8以及传动带10。传动电机6的输出轴与主动轮7连接,主动轮7和从动轮8通过传动带10连接,传动电机6带动主动轮7以及传动带10旋转,并把动力传输给从动轮8。从动轮8与随动升降组件400连接。在一个实施例中,动力传 动组件300还包括惰轮组件9。惰轮组件9的主要功能是压紧传动带10,使得传动带10始终处于绑紧状态,让动能传输的更加稳定。惰轮组件9可以是固定在端面上的凸块或是卡条等部件。在其中一个实施例中,随动升降组件400包括接收动力传动组件传递来的旋转动力的传动套12、与传动套同轴转动的传动轴14和驱动传动轴上下滑动的滚针导向轴承13,滚针导向轴承13具有容纳传动轴的空腔。The power transmission assembly 300 is used to drive the reciprocating yaw assembly and the follow-up lifting assembly. As shown in FIG. 3 , in one embodiment, a power transmission assembly 300 includes a transmission motor 6 , a driving wheel 7 , a driven wheel 8 and a transmission belt 10 . The output shaft of transmission motor 6 is connected with driving wheel 7 , driving wheel 7 and driven wheel 8 are connected by transmission belt 10 , transmission motor 6 drives driving wheel 7 and transmission belt 10 to rotate, and power is transmitted to driven wheel 8 . The driven wheel 8 is connected with the follow-up lifting assembly 400 . In one embodiment, the power transmission assembly 300 also includes an idler assembly 9. The main function of the idler assembly 9 is to compress the transmission belt 10, so that the transmission belt 10 is always in a tight state, so that the kinetic energy transmission is more stable. The idler assembly 9 can be parts such as projections or clips fixed on the end face. In one of the embodiments, the follow-up lifting assembly 400 includes a transmission sleeve 12 that receives the rotational power transmitted from the power transmission assembly, a transmission shaft 14 that rotates coaxially with the transmission sleeve, and a needle roller guide bearing 13 that drives the transmission shaft to slide up and down. The needle guide bearing 13 has a cavity to accommodate the transmission shaft.
在另一个实施例中,如图4所示,随动升降组件400包括带座轴承11、传动套12、滚针导向轴承13、传动轴14以及滚针推力轴承座15。旋转动力从从动轮8传动到传动套12上,然后再传输到传动轴14。传动轴14的上下滑动是通过该在传动套12的下端安装一个滚针导向轴承13,滚针导向轴承13的内部为多边形内腔。在一个实例中,滚针导向轴承13的内壁与传动轴14之间设置有滚针,滚针可减少上下滑动的摩檫力。传动轴14也为与滚针导向轴承13的内腔对应的多边形结构,从而能有效传输动力。在一个实施例中,带座轴承11内部可以嵌有两个深沟球轴承,滚针推力轴承座15内部嵌有平面轴承以及滚针轴承,这样可以有效的控制住旋转方向的偏摆力,使得组件稳定运行。In another embodiment, as shown in FIG. 4 , the follow-up lifting assembly 400 includes a bearing seat 11 , a transmission sleeve 12 , a needle roller guide bearing 13 , a transmission shaft 14 and a needle roller thrust bearing seat 15 . The rotational power is transmitted from the driven wheel 8 to the transmission sleeve 12 and then to the transmission shaft 14 . The up and down sliding of the power transmission shaft 14 is by installing a needle guide bearing 13 at the lower end of the drive sleeve 12, and the inside of the needle guide bearing 13 is a polygonal inner cavity. In one example, needle rollers are arranged between the inner wall of the needle roller guide bearing 13 and the transmission shaft 14, and the needle rollers can reduce the frictional force of sliding up and down. The transmission shaft 14 is also a polygonal structure corresponding to the inner cavity of the needle guide bearing 13, so that power can be effectively transmitted. In one embodiment, two deep groove ball bearings can be embedded inside the bearing with seat 11, and a plane bearing and a needle roller bearing are embedded inside the needle roller thrust bearing seat 15, so that the deflection force in the direction of rotation can be effectively controlled, Make the component run stably.
如图5所示,在其中一个实施例中,往复偏摆组件500包括偏摆轮16、偏摆杆17、往复板18和微型导轨20。偏摆轮16接收随动升降组件400的传动轴14传递的旋转动力。偏摆杆17的一端连接偏摆轮16,另一端固定在往 复板18上。往复板18沿微型导轨20进行往复运动。偏摆杆17一头固定在偏摆轮16上另一头固定在往复板18上,而往复板18左右两侧安装有微型导轨20,这样便形成一个三连杆组件,从而保证往复板18前后往复摆动。打磨组件包括安装在往复板底面的砂纸以及设置在往复板另一侧面的打磨力控单元。As shown in FIG. 5 , in one embodiment, the reciprocating yaw assembly 500 includes a yaw wheel 16 , a yaw rod 17 , a reciprocating plate 18 and a miniature guide rail 20 . The yaw wheel 16 receives the rotational power transmitted by the drive shaft 14 of the follower lifting assembly 400 . One end of the yaw rod 17 is connected with the yaw wheel 16, and the other end is fixed on the reciprocating plate 18. The reciprocating plate 18 reciprocates along the micro guide rail 20 . One end of the yaw rod 17 is fixed on the yaw wheel 16 and the other end is fixed on the reciprocating plate 18, and the left and right sides of the reciprocating plate 18 are equipped with miniature guide rails 20, thus forming a three-link assembly to ensure that the reciprocating plate 18 reciprocates back and forth swing. The grinding assembly includes sandpaper installed on the bottom surface of the reciprocating plate and a grinding force control unit arranged on the other side of the reciprocating plate.
砂纸自动更换部3的作用为自动更换打磨部2上的砂纸,减少人工参与,提高工作效率。砂纸自动更换部3用于更换打磨组件中对工件漆面进行打磨的砂纸。The function of the sandpaper automatic replacement part 3 is to automatically replace the sandpaper on the grinding part 2, so as to reduce manual participation and improve work efficiency. The sandpaper automatic changing part 3 is used for changing the sandpaper used for grinding the paint surface of the workpiece in the grinding assembly.
上述漆面往复磨抛砂纸系统,采用电机驱动的方式进行往复频率的精准控制,并且电机设置在与机器手本体连接的法兰中,不占用柔性力控末端负载,解决了柔性力控末端工具重量的限制且使得柔性力控末端负载轻,可以精准控制10N以下力输出而不失真,对于漆面去除深度要求高的场景可以很好胜任,并且根据实际应用工况选择所需要的电机功率而不用考虑柔性力控对电机重量的限制,可以在配备柔性力控,可以精准的控制磨抛的工艺参数,实现漆面精准磨抛,保证产品的稳定性与一致性。而且,系统还设置了砂纸自动更换部,可以对砂纸进行自动更换。The above-mentioned reciprocating grinding and polishing sandpaper system for the paint surface adopts the motor drive method for precise control of the reciprocating frequency, and the motor is set in the flange connected to the robot body, which does not occupy the end load of the flexible force control, and solves the problem of flexible force control end tools. The weight limit makes the end load of the flexible force control light, and can accurately control the force output below 10N without distortion. It can be well suited for scenes with high requirements for paint removal depth, and the required motor power can be selected according to the actual application conditions. Regardless of the limitation of the motor weight by the flexible force control, it can be equipped with a flexible force control, which can accurately control the parameters of the grinding and polishing process, realize precise grinding and polishing of the paint surface, and ensure the stability and consistency of the product. Moreover, the system is also equipped with an automatic sandpaper replacement unit, which can automatically replace the sandpaper.
如图6所示,在其中一个实施例中,砂纸自动更换部包括工作台22、砂纸剥离机构23、砂纸安装机构24以及气动控制机构25组成。As shown in FIG. 6 , in one embodiment, the automatic sandpaper replacement unit includes a workbench 22 , a sandpaper peeling mechanism 23 , a sandpaper installation mechanism 24 and a pneumatic control mechanism 25 .
工作台22,用于固定砂纸剥离机构23、砂纸安装机构24以及气动控制机构25。The workbench 22 is used to fix the sandpaper peeling mechanism 23 , the sandpaper installation mechanism 24 and the pneumatic control mechanism 25 .
砂纸剥离机构23设置在工作台的上表面,且位于工作台的一侧,具有可与打磨组件的砂纸接触的皮带以及将皮带上的砂纸从打磨组件一侧剥离的剥离组件。The sandpaper stripping mechanism 23 is arranged on the upper surface of the workbench, and is located at one side of the workbench, has a belt that can contact the sandpaper of the grinding assembly and a peeling assembly that peels off the sandpaper on the belt from the side of the grinding assembly.
如图7和图8所示,在其中一个实施例中,砂纸剥离机构包括皮带滑动组件26以及剥离组件27。在更换打磨砂纸19时,由于打磨部2的打磨力控单元21对砂纸19施力,使得打磨砂纸19紧贴在皮带滑动组件26上,当打磨部2在图8向右方向移动时,剥离组件27可以钩住打磨砂纸19根部,将废旧的打磨砂纸19从打磨部2上剥离。As shown in FIGS. 7 and 8 , in one embodiment, the sandpaper stripping mechanism includes a belt sliding assembly 26 and a stripping assembly 27 . When replacing the grinding sandpaper 19, because the grinding force control unit 21 of the grinding part 2 exerts force on the sandpaper 19, the grinding sandpaper 19 is closely attached to the belt sliding assembly 26. When the grinding part 2 moves to the right in FIG. The assembly 27 can hook the root of the sandpaper 19 to peel off the used sandpaper 19 from the sanding part 2 .
在一个实施例中,如图9和图10所示,皮带滑动组件26具有与砂纸的下表面抵接的皮带31、位于皮带31下方用于支撑打磨组件向下压力的托板30、设置在托板30两端配合张紧皮带的张紧滚筒28和定向滚筒29。滑动皮带31前后两端的张紧滚筒28和定向滚筒29可使滑动皮带31始终保持张紧状态,并且朝相对方向直线滑动。托板30位于张紧滚筒28与定向滚筒29之间,它可以起到支撑打磨部2向下压力的作用。在一个实施例中,滑动皮带31与托板30之间设置有润滑脂,从而更好地起到减少摩擦力的作用。In one embodiment, as shown in FIGS. 9 and 10 , the belt sliding assembly 26 has a belt 31 abutting against the lower surface of the sandpaper, a supporting plate 30 positioned below the belt 31 for supporting the downward pressure of the sanding assembly, and is arranged on The two ends of the supporting plate 30 cooperate with the tensioning roller 28 and the orientation roller 29 of the tensioning belt. The tension roller 28 and the orientation roller 29 at the front and rear ends of the sliding belt 31 can keep the sliding belt 31 in a tensioned state all the time, and slide linearly towards the opposite direction. The supporting plate 30 is located between the tensioning roller 28 and the orientation roller 29 , and it can support the downward pressure of the grinding part 2 . In one embodiment, lubricating grease is provided between the sliding belt 31 and the supporting plate 30 to better reduce friction.
在一个实施例中,张紧滚筒28包括张紧轮中轴33、张紧滚筒套34、张紧轮轴承35。张紧滚筒套34外表面带有一定的斜度,这样在滑动皮带31做平移动作时,可以自动调中。在一个实施例,张紧滚筒28左右两边安装有微调螺丝,便于调试人员进行安装调试。张紧滚筒套34的形状可以是定宽图形或 是其他不规整圆形,例如勒洛三角形等。定向滚筒29包括定向轮中轴32、定向轮轴承36。这样滑动皮带31做平移动作时定向滚筒29可做随动旋转运动。In one embodiment, the tensioning pulley 28 includes a tensioning pulley center shaft 33 , a tensioning pulley sleeve 34 , and a tensioning pulley bearing 35 . The outer surface of the tension roller cover 34 has a certain slope, so that when the sliding belt 31 is doing a translational movement, it can be automatically centered. In one embodiment, fine-tuning screws are installed on the left and right sides of the tensioning roller 28, which is convenient for commissioning personnel to carry out installation and commissioning. The shape of the tensioning roller cover 34 can be a fixed-width figure or other irregular circles, such as a triangle of Relo. Orientation drum 29 comprises orientation wheel axis 32, orientation wheel bearing 36. Orientation cylinder 29 can do follow-up rotation motion when sliding belt 31 does translational movement like this.
剥离组件27设置在皮带的上方且靠近张紧滚轮的一侧,具有与砂纸的上表面接触的砂纸剥削板37。在其中一个实施例中,剥离组件27包括砂纸剥削板37和清除喷头39。砂纸剥削板37固定在工作台上且与砂纸的上表面接触,具有剥离砂纸的倒勾。清除喷头39用于清除被剥离的砂纸。在一个实施例中,如图11所示,砂纸自动更换部3还可以设置光电传感器38和颜色传感器40。砂纸剥削板37可将平移过来的打磨砂纸19剥离出去,光电传感器38可以探测是否有废旧打磨砂纸19掉下,如果没有掉下说明没有剥离成功,打磨部2重复做平移动作直到剥离成功为止,或设备报警提醒工作人员。清除喷头39的功能是将剥离下来的打磨砂纸19吹到设备下部,不让废旧打磨砂纸19卡住进料口区域(即砂纸的安装区域)。颜色传感器40是当新砂纸安装完毕后,检测打磨砂纸19是否成功贴附在打磨部2上,如果检测没有贴附成功,打磨部2重复贴附砂纸动作,直到成功为止。The stripping assembly 27 is arranged above the belt and on one side close to the tension roller, and has a sandpaper stripping plate 37 in contact with the upper surface of the sandpaper. In one embodiment, the stripping assembly 27 includes a sandpaper stripping plate 37 and a cleaning nozzle 39 . The sandpaper peeling plate 37 is fixed on the workbench and is in contact with the upper surface of the sandpaper, and has an undercut for peeling off the sandpaper. The cleaning nozzle 39 is used to remove the stripped sandpaper. In one embodiment, as shown in FIG. 11 , the automatic sandpaper replacement part 3 can also be provided with a photoelectric sensor 38 and a color sensor 40 . The sandpaper peeling plate 37 can peel off the polished sandpaper 19 that has moved in translation, and the photoelectric sensor 38 can detect whether there is any waste and old sandpaper 19 that has fallen off. If it does not fall, it means that the peeling is not successful. Or equipment alarm to remind the staff. The function of clearing nozzle 39 is to blow the grinding sandpaper 19 peeled off to the bottom of the equipment, so that waste and old grinding sandpaper 19 are not blocked in the feed port area (ie the installation area of sandpaper). Color sensor 40 is after the installation of new sandpaper, detects whether the sandpaper 19 is successfully attached on the grinding part 2, if the detection is not successfully attached, the grinding part 2 repeats the action of attaching the sandpaper until it succeeds.
在一个实施例中,如图12所示,砂纸安装机构24位于工作台的另一侧,包括位于工作台的上表面用于对打磨组件定位的定位组件41以及位于工作台的内部的安装砂纸的砂纸安装组件42。In one embodiment, as shown in FIG. 12 , the sandpaper installation mechanism 24 is located on the other side of the workbench, including a positioning assembly 41 positioned on the upper surface of the workbench for positioning the grinding assembly and an installation sandpaper located inside the workbench. The sandpaper mounting assembly 42.
气动控制机构25设置在工作台的内部,用于驱动砂纸剥离机构和砂纸安装机构。The pneumatic control mechanism 25 is arranged inside the workbench and is used to drive the sandpaper peeling mechanism and the sandpaper installation mechanism.
如图13所示,在其中一个实施例中,定位组件41包括可在工作台的上表面滑动的定位立杆46、靠近工作台边缘设置用于驱动定位立杆移动的伸缩气缸43、以及配合对定位立杆进行限位的限位器44和限位器挡块45。伸缩气缸43的伸缩轴顶出,由于限位器44顶住限位器挡块45,伸缩气缸43停止动作,从而保证定位立杆46移动到相对的位置了。限位器44的位置并不是固定的,可以根据需要锁定,在调试设备时可以微调限位器44前后位置,对打磨部2进行定位。As shown in Figure 13, in one of the embodiments, the positioning assembly 41 includes a positioning pole 46 that can slide on the upper surface of the workbench, a telescopic cylinder 43 that is arranged near the edge of the workbench for driving the positioning pole to move, and a matching A limiter 44 and a limiter block 45 that limit the positioning pole. The telescopic shaft of telescopic cylinder 43 is ejected, and because limiter 44 withstands stopper block 45, telescopic cylinder 43 stops action, thereby guarantees that location pole 46 has moved to relative position. The position of the stopper 44 is not fixed, and can be locked as required. When debugging the equipment, the front and rear positions of the stopper 44 can be fine-tuned to position the grinding part 2 .
如图14所示,在其中一个实施例中,砂纸安装组件42包括用于替换砂纸的顶升板50、固定在工作台内部用于驱动顶升板的顶升气缸47、用于引导顶升板升降的导向杆48和导向套49、以及将顶升板固定在工作台内部的支撑杆51。顶升气缸47连接到顶升板50上,它给顶升板50上下伸缩的推拉力。导向套49和导向杆48起到直线升降的导向作用。支撑杆51一方面连接整个砂纸安装组件42,另一方面又可以起到打磨砂纸19前后左右四个方向的外围限位,不让打磨砂纸19掉出砂纸安装组件42里。As shown in Figure 14, in one of the embodiments, the sandpaper installation assembly 42 includes a jacking plate 50 for replacing the sandpaper, a jacking cylinder 47 fixed inside the workbench for driving the jacking plate, and a jacking cylinder 47 for guiding the jacking plate. The guide bar 48 and the guide sleeve 49 of the plate lifting, and the support bar 51 that the lifting plate is fixed on the inside of the workbench. Jacking cylinder 47 is connected on the jacking plate 50, and it gives the push-pull force that jacking plate 50 stretches up and down. Guide sleeve 49 and guide rod 48 play the guiding effect of straight line lifting. The support bar 51 connects the whole sandpaper installation assembly 42 on the one hand, and on the other hand can play the peripheral limit of the four directions of the front, rear, left, and right sides of the sandpaper 19, preventing the sandpaper 19 from falling out of the sandpaper installation assembly 42 li.
气动控制机构25位于工作台22内部,独立出气动控制机构25可方便调试人员对设备进行调试和维修。The pneumatic control mechanism 25 is located inside the workbench 22, and the independent pneumatic control mechanism 25 is convenient for debugging personnel to debug and maintain the equipment.
以上所述,仅为本申请的具体实施方式,但本申请的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本申请揭露的技术范围内,可轻易想到的变化或替换,都应涵盖在本申请的保护范围之内。因此,本申请的保护范围 应以权利要求的保护范围为准。The above is only a specific embodiment of the application, but the scope of protection of the application is not limited thereto. Any person familiar with the technical field can easily think of changes or substitutions within the technical scope disclosed in the application. All should be covered within the scope of protection of this application. Therefore, the protection scope of the present application should be based on the protection scope of the claims.

Claims (10)

  1. 一种漆面往复磨抛砂纸系统,其特征在于,包括:A paint surface reciprocating grinding and polishing sandpaper system is characterized in that it comprises:
    机器手,具有数控基座和设置在所述数控基座上的机器手本体,且所述机器手本体的尾端与所述数控基座连接;The robot has a numerical control base and a robot body arranged on the numerical control base, and the tail end of the robot body is connected to the numerical control base;
    打磨部,连接在所述机器手本体的头端,用于在所述机器手本体带动下对工件漆面进行打磨,从而控制漆面的去除深度,所述打磨部包括打磨组件和驱动所述打磨组件进行往复运动的驱动机构;The grinding part is connected to the head end of the robot arm body, and is used to grind the paint surface of the workpiece driven by the robot arm body, thereby controlling the removal depth of the paint surface. The grinding part includes a grinding assembly and drives the The drive mechanism for the reciprocating motion of the grinding assembly;
    砂纸自动更换部,用于更换所述打磨组件中对所述工件漆面进行打磨的砂纸,the sandpaper automatic replacement part is used to replace the sandpaper used in the grinding assembly for grinding the paint surface of the workpiece,
    其中,所述打磨组件包括安装在所述驱动机构底面的砂纸以及贯穿所述驱动机构的打磨力控单元,所述打磨力控单元的力控电机安装在与所述机器手本体连接的法兰中,所述打磨力控单元可根据工件的表面复杂情况,对漆面实现柔性打磨。Wherein, the grinding assembly includes sandpaper installed on the bottom surface of the driving mechanism and a grinding force control unit that runs through the driving mechanism, and the force control motor of the grinding force control unit is installed on the flange connected to the robot body Among them, the grinding force control unit can realize flexible grinding on the paint surface according to the complex surface conditions of the workpiece.
  2. 根据权利要求1所述的漆面往复磨抛砂纸系统,其特征在于,所述驱动机构包括:The paint surface reciprocating grinding and polishing sandpaper system according to claim 1, wherein the drive mechanism comprises:
    往复偏摆组件,用于驱动所述打磨组件对工件漆面进行往复打磨;A reciprocating yaw assembly is used to drive the grinding assembly to reciprocate the paint surface of the workpiece;
    随动升降组件,用于对所述打磨组件进行浮动升降;The follow-up lifting component is used to float and lift the grinding component;
    动力传动组件,用于驱动所述往复偏摆组件和所述随动升降组件。The power transmission assembly is used to drive the reciprocating yaw assembly and the follow-up lifting assembly.
  3. 根据权利要求2所述的漆面往复磨抛砂纸系统,其特征在于,所述随 动升降组件包括接收所述动力传动组件传递来的旋转动力的传动套、与所述传动套同轴转动的传动轴和驱动所述传动轴上下滑动的滚针导向轴承,所述滚针导向轴承具有容纳所述传动轴的空腔。The paint surface reciprocating grinding and polishing sandpaper system according to claim 2, characterized in that, the follow-up lifting assembly includes a transmission sleeve that receives the rotational power transmitted from the power transmission assembly, and a transmission sleeve that rotates coaxially with the transmission sleeve. A transmission shaft and a needle roller guide bearing that drives the transmission shaft to slide up and down, and the needle roller guide bearing has a cavity for accommodating the transmission shaft.
  4. 根据权利要求2所述的漆面往复磨抛砂纸系统,其特征在于,所述往复偏摆组件包括偏摆轮、偏摆杆、往复板和微型导轨,The paint surface reciprocating grinding and polishing sandpaper system according to claim 2, wherein the reciprocating yaw assembly includes a yaw wheel, a yaw rod, a reciprocating plate and a miniature guide rail,
    所述偏摆轮接收所述随动升降组件的传动轴传递的旋转动力;所述偏摆杆的一端连接所述偏摆轮,另一端固定在所述往复板上;所述往复板沿所述微型导轨进行往复运动;The yaw wheel receives the rotational power transmitted by the drive shaft of the follow-up lifting assembly; one end of the yaw rod is connected to the yaw wheel, and the other end is fixed on the reciprocating plate; the reciprocating plate moves along the The micro guide rail reciprocates;
    所述打磨组件包括安装在所述往复板底面的砂纸以及设置在所述往复板另一侧面的打磨力控单元。The grinding assembly includes sandpaper installed on the bottom surface of the reciprocating plate and a grinding force control unit arranged on the other side of the reciprocating plate.
  5. 根据权利要求1所述的漆面往复磨抛砂纸系统,其特征在于,所述砂纸自动更换部包括:The paint surface reciprocating grinding and polishing sandpaper system according to claim 1, wherein the automatic replacement part of the sandpaper comprises:
    工作台;workbench;
    砂纸剥离机构,设置在所述工作台的上表面,且位于所述工作台的一侧,具有可与所述打磨组件的砂纸接触的皮带以及将所述皮带上的所述砂纸从所述打磨组件一侧剥离的剥离组件;The sandpaper stripping mechanism is arranged on the upper surface of the workbench and is located on one side of the workbench, has a belt that can contact the sandpaper of the grinding assembly and removes the sandpaper on the belt from the grinding Stripped components with one side peeled off;
    砂纸安装机构,位于所述工作台的另一侧,包括位于所述工作台的上表面用于对所述打磨组件定位的定位组件以及位于所述工作台的内部的安装所述砂纸的砂纸安装组件;以及The sandpaper installation mechanism is located on the other side of the worktable, including a positioning assembly located on the upper surface of the workbench for positioning the grinding assembly and a sandpaper installation located inside the workbench for installing the sandpaper. components; and
    气动控制机构,设置在所述工作台的内部,用于驱动所述砂纸剥离机构和所述砂纸安装机构。The pneumatic control mechanism is arranged inside the workbench and is used to drive the sandpaper stripping mechanism and the sandpaper installation mechanism.
  6. 根据权利要求5所述的漆面往复磨抛砂纸系统,其特征在于,所述砂纸剥离机构包括:The paint surface reciprocating grinding and polishing sandpaper system according to claim 5, wherein the sandpaper stripping mechanism comprises:
    皮带滑动组件,具有与所述砂纸的下表面抵接的皮带、位于所述皮带下方用于支撑所述打磨组件向下压力的托板、设置在所述托板两端配合张紧所述皮带的张紧滚筒和定向滚筒;The belt sliding assembly has a belt abutting against the lower surface of the sandpaper, a supporting plate under the belt for supporting the downward pressure of the grinding assembly, and is arranged at both ends of the supporting plate to cooperate with tensioning the belt Tensioning rollers and orientation rollers;
    剥离组件,设置在所述皮带的上方且靠近所述张紧滚轮的一侧,具有与所述砂纸的上表面接触的砂纸剥削板。The peeling assembly is arranged above the belt and on a side close to the tensioning roller, and has a sandpaper peeling plate in contact with the upper surface of the sandpaper.
  7. 根据权利要求6所述的漆面往复磨抛砂纸系统,其特征在于,所述张紧滚筒包括固定在所述工作台上的张紧轮中轴、套设在所述张紧轮中轴上的张紧滚筒套以及支撑所述张紧滚筒套旋转的张紧轮轴承,所述张紧滚筒套的外表面设置有斜度。The paint surface reciprocating grinding and polishing sandpaper system according to claim 6, wherein the tensioning roller comprises a tensioning wheel central shaft fixed on the workbench, sleeved on the tensioning wheel central shaft The tensioning roller sleeve and the tensioning wheel bearing supporting the rotation of the tensioning roller sleeve, the outer surface of the tensioning roller sleeve is provided with a slope.
  8. 根据权利要求6所述的漆面往复磨抛砂纸系统,其特征在于,所述剥离组件包括:The paint surface reciprocating grinding and polishing sandpaper system according to claim 6, wherein the stripping assembly comprises:
    砂纸剥削板,固定在所述工作台上且与所述砂纸的上表面接触,具有剥离所述砂纸的倒勾;A sandpaper peeling plate, fixed on the workbench and in contact with the upper surface of the sandpaper, has a barb for peeling off the sandpaper;
    清除喷头,用于清除被剥离的所述砂纸。Cleaning nozzle for removing the stripped sandpaper.
  9. 根据权利要求6所述的漆面往复磨抛砂纸系统,其特征在于,所述定 位组件包括可在所述工作台的上表面滑动的定位立杆、靠近所述工作台边缘设置用于驱动所述定位立杆移动的伸缩气缸、以及配合对所述定位立杆进行限位的限位器和限位器挡块。The paint surface reciprocating grinding and polishing sandpaper system according to claim 6, wherein the positioning assembly includes a positioning pole that can slide on the upper surface of the workbench, and is arranged near the edge of the workbench for driving the The telescopic cylinder that moves the positioning pole, and the limiter and the limiter block that cooperate to limit the position of the positioning pole.
  10. 根据权利要求6所述的漆面往复磨抛砂纸系统,其特征在于,所述砂纸安装组件包括用于替换砂纸的顶升板、固定在所述工作台内部用于驱动所述顶升板的顶升气缸、用于引导所述顶升板升降的导向杆和导向套、以及将所述顶升板固定在所述工作台内部的支撑杆。The paint surface reciprocating grinding and polishing sandpaper system according to claim 6, wherein the sandpaper installation assembly includes a lifting plate for replacing the sandpaper, and a lifting plate fixed inside the workbench for driving the lifting plate. A jacking cylinder, a guide rod and a guide sleeve for guiding the jacking plate up and down, and a support bar for fixing the jacking plate inside the workbench.
PCT/CN2022/136895 2021-12-16 2022-12-06 Paint surface reciprocating grinding and polishing abrasive paper system WO2023109579A1 (en)

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Publication number Priority date Publication date Assignee Title
CN114248179A (en) * 2021-12-16 2022-03-29 昂华(上海)自动化工程股份有限公司 Paint surface reciprocating grinding and polishing sand paper system
CN115157077B (en) * 2022-09-08 2022-11-15 季华实验室 Polishing manipulator end effector and polishing manipulator
CN117359464B (en) * 2023-12-07 2024-02-06 南京北凰信息科技有限公司 Manipulator burnishing device for industrial automation

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