WO2023109034A1 - Detoxification and recycling method for gasification and high-temperature melting of full-industrial organic hazardous waste - Google Patents
Detoxification and recycling method for gasification and high-temperature melting of full-industrial organic hazardous waste Download PDFInfo
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- WO2023109034A1 WO2023109034A1 PCT/CN2022/097454 CN2022097454W WO2023109034A1 WO 2023109034 A1 WO2023109034 A1 WO 2023109034A1 CN 2022097454 W CN2022097454 W CN 2022097454W WO 2023109034 A1 WO2023109034 A1 WO 2023109034A1
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- C01B17/00—Sulfur; Compounds thereof
- C01B17/02—Preparation of sulfur; Purification
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- C01B3/50—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification
- C01B3/56—Separation of hydrogen or hydrogen containing gases from gaseous mixtures, e.g. purification by contacting with solids; Regeneration of used solids
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- C01D—COMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
- C01D3/00—Halides of sodium, potassium or alkali metals in general
- C01D3/04—Chlorides
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- C03C—CHEMICAL COMPOSITION OF GLASSES, GLAZES OR VITREOUS ENAMELS; SURFACE TREATMENT OF GLASS; SURFACE TREATMENT OF FIBRES OR FILAMENTS MADE FROM GLASS, MINERALS OR SLAGS; JOINING GLASS TO GLASS OR OTHER MATERIALS
- C03C1/00—Ingredients generally applicable to manufacture of glasses, glazes, or vitreous enamels
- C03C1/002—Use of waste materials, e.g. slags
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- C01P2006/80—Compositional purity
Definitions
- the invention belongs to the field of resource utilization of solid waste, and in particular relates to a harmless and resourceful method for the gasification and high-temperature melting of industrial organic hazardous waste.
- Industrial organic hazardous waste refers to solid or liquid organic articles and substances that have lost their original use value or have not lost their use value but are discarded or abandoned in industrial production, and have one or more hazardous characteristics. Due to the complex and diverse components of industrial organic hazardous waste, and its characteristics of being dangerous, toxic and harmful, the ways and scope of its resource utilization are limited.
- incineration methods such as rotary kilns are used to dispose of industrial organic hazardous wastes, but only the heat energy is recovered, and secondary pollutants such as nitrogen oxides and dioxins are inevitably produced.
- coal-water slurry gasification is used to co-process industrial organic hazardous waste technology, which requires additional fossil energy as a heat supplement.
- the main purpose is to convert syngas. The quantity is limited, and at the same time, there are high restrictions on the indicators of incoming raw materials.
- the difficulty of the disposal or utilization technology of organic hazardous waste is to completely eliminate its toxicity and harmfulness, effectively realize the immobilization, stabilization and harmlessness of heavy metals, and at the same time minimize the impact of non-metallic elements on its treatment efficiency, and finally realize Resource utilization of main elements.
- the present invention provides a harmless and resourceful method for the gasification and high-temperature melting of industrial organic hazardous waste, and uses organic solid waste to replace fossil raw materials such as coal to realize the recovery of industrial organic solid waste. resourceful.
- the harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes of the present invention comprises the following steps:
- the physical and chemical properties include main element content, pH value, calorific value, viscosity, ash melting point, ash content, etc.;
- the physical and chemical properties of the raw materials for the furnace should meet: the total calorific value is 15kJ/g-25kJ/g, and the ash melting point of the raw material is 800°C ⁇ 1200°C, raw material viscosity should be less than 800mPa ⁇ s, raw material moisture content 10%-30%, raw material total chlorine content should be less than 10%, organic chlorine content should be less than 6%, raw material total sulfur content should be less than 8%, raw material content The total fluorine content should be less than 6%;
- the ash element composition of the raw material into the furnace should meet: silicon content of 5%-50%, phosphorus content of 1%-10%, aluminum content of 5%-15% %, iron content is 1%-5%, sodium content is 10%-40%, calcium content is 5%-50%;
- the raw materials that have been precisely regulated and configured enter the gasifier for gasification and high-temperature melting.
- the raw materials that enter the gasifier are all industrial organic hazardous waste and are not mixed with fossil energy; the high-temperature gas after the reaction and the molten inorganic
- the substance quickly enters the chilling chamber for chilling to realize the cooling of high-temperature gas and the solidification of molten inorganic substances; in this process, chilling wastewater will be generated, and most of the inorganic salts will be dissolved in the wastewater;
- the cooled gas is separated, washed, transformed, and desulfurized to form a gas mainly composed of hydrogen and carbon dioxide.
- the gas is decarburized to form carbon dioxide and high-purity hydrogen products, and the hydrogen sulfide gas obtained after desulfurization is further converted into sulfur By-products;
- the molten inorganic matter will produce glassy by-products after quenching. Since the main element components are regulated during the configuration of the raw materials into the furnace, the toxicity of the glassy by-products can meet the requirements of water leaching and acid leaching.
- the relevant standards can be used as general solid waste;
- the chilled wastewater contains a large amount of inorganic salts and fine particles.
- the chilled water settles in the settling tank for solid-liquid separation, and the solids in the lower layer enter the plate and frame filter press for pressure filtration to form carbon black filter cake, whose toxicity meets water leaching Relevant standards related to acid leaching can be used as general solid waste, or further returned to the gasifier for raw material compatibility;
- the formed struvite can be used as raw materials for the production of compound fertilizers.
- Cold water recycling if the dissolved inorganic salt content in the circulating wastewater is greater than 10%, it needs to enter the evaporation device for evaporation and crystallization for desalination, the obtained inorganic salt is mainly sodium chloride after separation, and can be used as Used for dyeing and printing.
- step 1) is specifically:
- the non-viscous solid organic hazardous waste is crushed and ground, and the solid particle size after treatment is controlled at 100-600 mesh; the viscous solid organic hazardous waste is first mechanically stripped from the package and the solid, and the package is cleaned to meet the standard Finally, it is used as general solid waste.
- the stripped solids are first shredded mechanically, and then heated and stirred in a closed container under the action of organic wastewater or solvents to form materials;
- the liquid organic hazardous waste is firstly stratified in the storage tank, and then reacts to remove its reactivity and corrosiveness. After standing and stratifying, it is transported to different liquid storage tanks through mass flow meters according to the different density ranges of the liquid. ;
- the semi-solid and semi-liquid organic hazardous waste is put into static stratification first, and the stratified upper liquid is extracted to the liquid organic hazardous waste storage tank, and treated according to the liquid organic hazardous waste treatment method; the lower solid is treated as viscous solid organic waste.
- Hazardous waste disposal methods are used.
- the reaction is first performed to remove the reactivity; According to the nature of the liquid organic waste, pump the third liquid organic hazardous waste for reaction, and adjust the pH value of the liquid to promote the removal of chemical reaction characteristics and corrosiveness according to the change in the reaction.
- the gasification and high-temperature melting reaction temperature of step 5) is 1000°C to 1500°C
- the pressure of the gasifier is 0.5Mpa to 8Mpa
- the volume ratio of oxygen to the raw material input to the gasifier is 300:1 to 300:1.
- 500:1 part of the nozzle area inside the gasifier is in an oxidized state, and the outer area of the gasifier nozzle is in a reduced state.
- step 7 if the glassy by-product is found to have hazardous waste characteristics, it will be treated as hazardous waste, and returned to step 1) for pretreatment according to the phase state, and then used for gasification The configuration of raw materials into the furnace.
- the carbon black filter cake obtained in step 8 if the carbon black filter cake obtained in step 8) is found to have hazardous waste characteristics, it will be used as hazardous waste, and returned to step 1) for pretreatment according to the phase state, and then used for gasification into Furnace raw material configuration.
- the step 9) utilizes the waste water produced, uses the nitrogen and phosphorus in the waste water for the preparation of ammonium magnesium phosphate, and carries out fractional crystallization and purification of inorganic salts such as sodium chloride and potassium chloride in the waste water, Realize the resource utilization of nitrogen, phosphorus, chlorine, sodium, potassium and other elements.
- Industrial organic hazardous waste contains relatively rich inorganic elements, such as calcium, silicon, aluminum, potassium, sodium, iron, chlorine, sulfur, phosphorus and other elements, in addition to the high content of organic matter.
- the invention does not need to add any additives by performing multi-phase state pretreatment, multi-element control, and multi-component homogeneous raw material configuration on industrial organic hazardous waste, and forms an all-organic hazardous waste as the main body and meets the physical and chemical requirements.
- the nature of the flow of raw materials During the configuration process of raw materials into the furnace, the physical and chemical properties of the raw materials and the elemental composition of the ash content of the raw materials must be satisfied at the same time.
- the overall process realizes the directional transformation of main elements through the precise control of raw material configuration elements and the law of element migration and transformation.
- Organic substances are converted into carbon dioxide, high-purity hydrogen products and sulfur by-products through high-temperature gasification, and inorganic substances are converted into solid glass by-products after high-temperature melting to immobilize and stabilize heavy metals and remove leaching toxicity.
- Inorganic salts dissolved in water can be effectively recycled and utilized through magnesium ammonium phosphate process and desalination. Therefore, the overall process realizes the harmlessness of organic pollutants and heavy metals in toxic and harmful industrial organic hazardous wastes, and the recycling of major elements such as carbon, hydrogen, sulfur, nitrogen, phosphorus, chlorine, sodium, and potassium.
- the overall technological process has nearly zero discharge of pollutants, which is a low-carbon, green and clean technical method.
- the present invention Compared with the coal-water slurry co-processing hazardous waste technology, the present invention has the following advantages: 1) The raw materials in the present invention are all configured with industrial organic hazardous waste, and the heat energy in the organic hazardous waste is fully utilized to meet its gasification calorific value requirements , does not use any fossil raw materials such as coal, oil, natural gas, etc. as energy; 2) Since the present invention uses all organic hazardous waste as a heat source and does not use other fossil energy substances, energy utilization is more environmentally friendly; 3) the present invention makes full use of industrial The organic hazardous waste is rich in inorganic elements, and the physical and chemical properties of the incoming raw materials and ash element composition are precisely regulated to form glassy by-products with high glassy content, and the solid by-product hazardous waste is realized from the source.
- the effective control of the characteristics makes the leaching toxicity meet the requirements, and finally realizes the immobilization, stabilization and harmlessness of heavy metals; 4) Since the ash content of organic waste is much lower than that of coal-water slurry co-processing technology, the glassy by-product Yields are low. If the chilled residue is identified as hazardous solid waste, compared with coal-water slurry synergistic technology, the output of secondary hazardous waste is greatly reduced; 5) the present invention uses all-organic hazardous waste as the raw material for the furnace, and the organic matter content is higher than that of water content in the coal slurry, so the yield of effective syngas is higher.
- the organic hazardous waste used in the present invention includes but not limited to rectification residue, industrial organic waste, biological fermentation residue, organic resin waste, waste mineral oil, industrial sludge, Waste catalysts, high-concentration organic waste liquid (water), waste organic solvents, organic adsorption materials (such as activated carbon, organic resin, carbon fiber, etc.), extraction liquid, washing liquid, waste tires, waste printed circuit boards, waste etching liquid, etc. It mainly involves HW01 ⁇ 06, HW08 ⁇ 13, HW37 ⁇ 40, HW45, HW49, and HW50 in the National Hazardous Waste List (2021). This invention has greatly expanded the utilization range of raw materials, and is more extensive and efficient.
- Fig. 1 is a flow chart of the harmless and resourceful method of gasification and high-temperature melting of all industrial organic wastes of the present invention
- Fig. 4 is example 4 glassy state by-product mapping collection of graphs
- Fig. 5 is the water-quenched XRD pattern of the coal-water slurry of Comparative Example 1.
- Mineral slime is an organic waste that is difficult to pulp, with low calorific value and high content of chlorine, so it is difficult to effectively dispose of it by incineration and coal-water slurry gasification.
- Fine grinding liquid is semi-solid and semi-liquid organic waste, which contains more grinding debris and higher content of heavy metals.
- the upper liquid is treated as liquid organic waste, and the lower liquid is ground to 500-mesh particles by a rod mill.
- the mineral slime is ground into 500 mesh particles after being ground by a rod mill.
- the methanol organic solvent is put into storage tanks for standby after standing and stratifying.
- the methanol solvent has a high calorific value and can be effectively regulated.
- the calorific value of the mineral mud is low, and the iron content in the ash of the lapping liquid is high.
- the configured raw materials completely solve the problem of the calorific value of mineral slime and the problem of high iron content in the ash of the lapping liquid.
- the mixed liquor is processed in a gasifier.
- the temperature of the gasifier is 1350°C and the pressure is 0.8Mpa.
- the treatment capacity of organic fluid substances is 5m 3 /h.
- the amount of circulating quenching water is 50t/h, and the ratio of input oxygen volume to raw material volume is 400:1.
- the waste water in the settling tank enters the filter press for pressure filtration to obtain a filter cake product of 0.31t. After the waste water undergoes ammonium magnesium phosphate treatment process, 4.4t of ammonium magnesium phosphate is obtained. Subsequent waste water undergoes a graded desalination process to extract 2.1t of salt for printing and dyeing.
- the resulting water-quenched slag was tested by XRD, and its XRD pattern was determined as shown in Figure 2.
- the calculated vitreous content is 95%.
- the vitreous body by-product was further tested for heavy metal leaching to judge its leaching characteristics.
- the data show that the leaching characteristics of the glassy by-products produced in production meet the requirements, and the glassy by-products are judged to be harmless products.
- the reclaimed water in the system is produced by chilling during the gasification process, and the process will utilize the inorganic salts and ammonia nitrogen as resources, and further analyze and verify its chemical composition and treatment effect. High utilization of salt, total phosphorus and ammonia nitrogen in wastewater has been realized.
- the solid component is powdered activated carbon used for organic gas adsorption
- the semi-solid and semi-liquid component is the rectification residue rich in DMF
- the liquid component is rich in DMF.
- Toluene is an organic solvent
- the residue contains a large amount of heavy metals such as Ni, Pb, and Cd.
- Activated carbon is ground by a rod mill with a particle size of 300 mesh, which contains heavy metals such as Cu and Ni.
- the semi-solid and semi-liquid rectification residue is treated with an organic solvent after standing still, and the lower solid is ground by a rod mill with a grinding particle size of 300 mesh.
- the organic solvent and the liquid in the upper layer of the rectification residue are homogeneous after the reaction and are used for later use.
- the raw material is pressurized and gasified in a gasification furnace with a temperature of 1250°C and a pressure of 0.98Mpa.
- the treatment capacity of organic fluid substances is 10m 3 /h.
- the amount of circulating quenching water is 60t/h, and the ratio of oxygen volume to raw material volume is 390
- the waste water in the settling tank enters the filter press for pressure filtration to obtain a filter cake product of 1.4t.
- a filter cake product of 1.4t.
- 10.2t of ammonium magnesium phosphate is obtained.
- Subsequent waste water undergoes a graded desalination process to extract 6.2t of salt for printing and dyeing.
- the degree of vitrification of the glassy by-product is analyzed, and it is determined that the degree of vitrification of the glassy by-product is relatively high.
- the XRD of the glassy by-product is shown in Figure 3. After calculation The vitreous content is 94%.
- the glassy by-products were analyzed by microwave acid digestion to analyze their heavy metal content, and the results are shown in the table below.
- the data sheet shows that the leaching characteristics of the glassy by-product meet the requirements and can be utilized as a paving material.
- the content of organic matter in the circulating water body can be used to measure the gasification effect and gasification efficiency of the organic matter in the gasifier from the side.
- the actual detection data of the organic matter in the circulating water body are shown in the table below.
- the reclaimed water in the system is produced by chilling during the gasification process.
- the inorganic salt and ammonia nitrogen will be used as resources, and the chemical composition and treatment effect will be further analyzed and verified.
- This example is the disposal of typical industrial organic wastes.
- the above-mentioned hazardous organic wastes can be treated by traditional techniques. From the data analysis of the reused water body, it can be seen that the content of organic matter in the water body during the production process is low and maintained at about 30ppm. This shows that after being gasified by the gasifier, most of the organic matter in the raw material is fully decomposed and utilized, and the organic matter components are completely gasified. According to the analysis of the hydrogen output and carbon dioxide output, the output is higher than that of the traditional gasification process. This example shows that this technology realizes full resource utilization of organic matter in industrial waste.
- the five kinds of industrial organic wastes were pretreated separately, and the reaction kettle bottom residue and antibiotic fermentation residue were ground for treatment.
- the rectification residue is a slurry semi-solid, and after standing and stratifying, the solid matter is ground, and the liquid matter is treated as liquid organic hazardous waste.
- Organic solvents and high-concentration wastewater are left to stand, layered, and homogeneously reacted to be treated.
- the data results meet the requirements of raw materials, and can be used as raw materials for gasifier gasification.
- the raw material is pressurized and gasified by a gasifier with a temperature of 1350°C and a pressure of 1.8Mpa.
- the ratio of oxygen volume to raw material volume is 410:1, and the treatment capacity of organic fluid is 6m 3 /h.
- the amount of circulating chilled water is 60t/h.
- the waste water in the settling tank enters the filter press for pressure filtration to obtain a filter cake product of 3.2t. After the waste water undergoes ammonium magnesium phosphate treatment process, 12.4t of ammonium magnesium phosphate is obtained. Subsequent waste water undergoes a graded desalination process to extract 15.4t of salt for printing and dyeing.
- the composition of the generated hydrogen is determined, the hydrogen concentration reaches 99.999%, and the carbon dioxide gas concentration reaches 99%.
- the gas data is measured for its carbon dioxide, and the carbon dioxide does not contain free water.
- the data sheet shows that the by-products in the glassy state are mainly silicon-calcium elements. Combined with the formula adjustment process, the directional transfer of elements is realized, and the XRD data spectrum of the by-products in the glassy state is detected at the same time.
- the spectral data is a bulging peak, and the content of the vitreous by-product of the glass state is calculated to be 98%, the content of the vitreous components is relatively high, and the vitreous is completely solidified.
- the data sheet shows that the leaching characteristics of the glassy by-product meet the requirements and can be utilized as a paving material.
- the reclaimed water in the system is produced by chilling during the gasification process, and its chemical composition and treatment effect are further analyzed and verified
- the data table shows that the value of the treated reused water reaches the standard. The water body has been recycled.
- This example is a relatively common proportioning process in the present invention.
- the present invention requires the control of organic hazardous waste elements, so it is necessary to use various organic wastes for regulation. From the design, the scope of utilization of industrial organic hazardous waste has been expanded, and the wide utilization of industrial organic hazardous waste has been realized. While using a variety of organic hazardous wastes, it can realize the harmlessness of by-products and the recycling of organic substances.
- the solid industrial organic hazardous waste is subjected to grinding treatment, and the grinding particle size is 200 mesh.
- Liquid industrial organic hazardous waste 2 after standing still and reacting, is used as raw material for standby.
- the supernatant of semi-solid and semi-liquid organic waste is treated together with the liquid organic waste, and the lower solid waste is ground together with the solid.
- the etching solution is rich in heavy metals, and its heavy metals are determined.
- the etching solution contains a large amount of heavy metals, which is highly toxic and difficult to handle. Therefore, the etching solution is a difficult problem in the treatment of industrial organic waste.
- the data results meet the requirements of raw materials, and can be used as raw materials for gasifier gasification.
- the raw material is pressurized and gasified by a gasifier with a temperature of 1400°C, a pressure of 2.1Mpa, a volume ratio of oxygen to raw material of 402, and an organic fluid treatment capacity of 10m 3 /h.
- the amount of circulating chilled water is 60t/h.
- the waste water in the settling tank enters the filter press for pressure filtration to obtain a filter cake product of 4.5t. After the waste water undergoes ammonium magnesium phosphate treatment process, 13.9t of ammonium magnesium phosphate is obtained. Subsequent waste water undergoes a graded desalination process to extract 12.4t of salt for printing and dyeing.
- the composition of the generated hydrogen is determined, the hydrogen concentration reaches 99.999%, and the carbon dioxide gas concentration reaches 99%.
- the focus of this treatment process is how to realize the solidification of heavy metals and carry out detailed analysis and determination of glassy by-products.
- the chemical composition of the glassy by-products produced during the treatment process was determined, and the chemical composition was determined by XRF as shown in Table 25.
- the data sheet shows that the by-products in the glassy state are mainly composed of silicon-calcium-iron elements. Combined with the formula adjustment process, the directional transfer of elements has been realized. At the same time, the XRD data spectrum of the glassy by-products shows that the vitreous content is 98%.
- the glassy by-products were analyzed by electron microscope.
- the electron microscope data show that the main elements of the glassy by-products are calcium, silicon, aluminum, phosphorus, and oxygen. These elements can realize the transfer of solid components, so The distribution of the elements shows that, through the adjustment, the directional transformation of the elements is achieved.
- the data sheet shows that the glassy by-product leaching characteristics are also satisfactory and can be utilized as a paving material.
- the data table shows that the value of the treated reused water reaches the standard. Moreover, the graded desalination process and magnesium ammonium phosphate treatment process meet the actual production requirements.
- the etching solution is used as waste treatment.
- the etching solution contains a large amount of heavy metals, and the metal content is high. It needs to be combined with silicon, aluminum, calcium and other elements to solidify the heavy metals. Through the determination of the metal content, element distribution and other properties of the glassy by-products, it is determined to achieve the solidification of heavy metals, and the overall process realizes harmless production.
- the existing high-concentration wastewater of etching solution needs to be treated, and the coal-water slurry gasification co-processing technology is used for treatment.
- the properties of high-concentration wastewater of etching solution are as follows. Because the etchant contains a large amount of heavy metals, the leaching characteristics of the glassy products produced are mainly analyzed.
- the ratio of high-concentration organic wastewater of etching solution to coal is 4:6. Analyze the resulting slurry
- the raw material is pressurized and gasified in a gasification furnace, the temperature of the gasifier is 1250°C, the pressure is 1.6Mpa, the oxygen volume ratio is 400 to the raw material volume, and the organic fluid material treatment capacity is 6m 3 /h.
- the amount of circulating chilled water is 60t/h. Under this condition, 40t of high-concentration organic wastewater and 60t of coal will be treated as a whole. According to the calculation rules of the present invention, 0.4t-0.6t of solid by-products will be produced, 2t-3t of chloride will be introduced into the chilled water body, and 0.2t-1t of phosphorus will be introduced into the chilled water body.
- the XRD data analysis of the glassy by-products is shown in Figure 5.
- the degree of vitrification is poor, and the vitreous body content is 60%.
- the solid component is powdered activated carbon used for organic gas adsorption, and the semi-solid and semi-liquid component is the distillation residue rich in DMF.
- Two kinds of organic wastes are disposed of by coal-water slurry gasification co-processing technology. Analyze the chemical properties of substances.
- the slurry is pressurized and gasified in a gasifier with a temperature of 1250°C and a pressure of 0.98Mpa.
- the treatment capacity of organic fluid substances is 10m 3 /h.
- the amount of circulating quenching water is 60t/h, and the ratio of oxygen volume to raw material volume is 390
- the content of organic matter in the circulating water body can be used to measure the gasification effect and gasification efficiency of the organic matter in the gasifier from the side.
- the actual detection data of the organic matter in the circulating water body are shown in the table below.
- This example is the disposal of typical industrial organic wastes.
- Coal-water slurry gasification synergistic technology is used to process typical organic wastes.
- the organic matter in the recycled water body shows that the gasification effect in the gasifier is poor, and the resource utilization of organic matter is not well controlled.
- the resource utilization of organic matter is poor, and the utilization of inorganic salts in water requires the removal of organic matter.
- Example 1 highlights the wide applicability of the present invention to industrial organic hazardous waste.
- mineral slime is selected as the furnace raw material. Due to the low calorific value, high ash content and complex metal types of the mineral slime, it cannot be processed and utilized by the existing technology.
- the present invention makes full use of the complex characteristics of the metal types, adjusts the content of different metals in the raw materials into the furnace, and finally not only realizes the harmless and resourceful utilization of mineral slime, which shows that the present invention has the characteristics of wide applicability.
- Example 2 and Comparative Example 2 highlight the high gasification conversion efficiency of organic matter in the present invention.
- Example 3 shows that the present invention uses typical and bulk organic hazardous wastes as raw materials for processing, the overall processing process is stable, the components of by-products in the vitreous body meet the requirements, the high-purity hydrogen reaches the standard and the output is relatively high, which shows that in the actual production process, the present invention It has stable and reliable performance, and can realize the unification of resource utilization and harmless treatment of organic hazardous waste.
- Example 4 and Comparative Example 2 highlight that the present invention realizes the stabilization and harmlessness of heavy metals.
- the two examples compare and analyze the leaching toxicity and production amount of glassy by-products after the treatment of organic waste containing heavy metals.
- the present invention realizes the solidification of heavy metals and better stabilization effect through the adjustment of the main metal content of ash in the early stage, and the vitreous water While reducing the amount of quenched slag, realize harmless production.
- the above examples fully illustrate that the present invention can achieve higher gas efficiency for organic matter by performing multi-phase state pretreatment, multi-element control, multi-component homogeneity and precise compatibility of raw materials into the furnace for all organic hazardous waste. It is a low-carbon, green and clean technical method to improve the conversion efficiency and harmless of heavy metals, and at the same time realize the resource utilization of nitrogen, phosphorus, chlorine, sodium, potassium, sulfur and other elements, and achieve near-zero discharge of pollutants.
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- Processing Of Solid Wastes (AREA)
Abstract
Provided are a detoxification and recycling method for gasification and high-temperature melting of full-industrial organic hazardous waste, comprising: multiphase pretreatment, multi-element regulation and control, and multi-component homogenization are performed on the full-industrial organic hazardous waste for furnace-entering raw material configuration, and flowing type raw materials subjected to precise compatibility and meeting related requirements undergo gasification and high-temperature melting reactions in a furnace, and then are subjected to chilling; generated gas is subjected to desulfurization, decarburization and purification to obtain carbon dioxide and high-purity hydrogen products, and glassy byproducts after chilling can be used as general solid waste after being subjected to hazardous waste identification; after sedimentation and filter pressing of chilled water, ash forms a filter cake, wastewater is recycled, and inorganic salt and nitrogen and phosphorus resources in the wastewater are extracted. Main elements in the furnace-entering raw materials are accurately regulated and controlled, gasification and high-temperature melting serve as reaction conditions, and element migration and transformation rules serve as a basis, thereby realizing detoxification and recycling of industrial organic hazardous waste, and near-zero emission of pollutants. The method is a low-carbon green and clean technical method.
Description
本发明属于固废资源化利用领域,具体涉及全工业有机危险废弃物气化及高温熔融的无害化和资源化方法。The invention belongs to the field of resource utilization of solid waste, and in particular relates to a harmless and resourceful method for the gasification and high-temperature melting of industrial organic hazardous waste.
工业有机危险废弃物为工业生产中丧失原有利用价值或虽未丧失利用价值但被抛弃或放弃的固态或液态的有机类物品和物质,其具有一种或多种危险特性。由于工业有机危险废弃物成份复杂多样,并具有危险有毒有害等特性,限制其资源化利用的途径和范围。Industrial organic hazardous waste refers to solid or liquid organic articles and substances that have lost their original use value or have not lost their use value but are discarded or abandoned in industrial production, and have one or more hazardous characteristics. Due to the complex and diverse components of industrial organic hazardous waste, and its characteristics of being dangerous, toxic and harmful, the ways and scope of its resource utilization are limited.
现有技术中以回转窑等焚烧方法处置工业有机危险废弃物技术,只是回收了其热能,不可避免的产生氮氧化物、二噁英等二次污染物。现有技术中以水煤浆气化协同处理工业有机危险废弃物技术,需要外加化石能源作为热量的补充,作为协同技术以合成气转化为主要目的,该技术单位时间对危废处置或利用的数量有限,同时对入炉原料指标均有较高的限制要求。有机危险废弃物的处置或利用技术的难点在于彻底消除其有毒有害性、有效地实现重金属的固定化、稳定化和无害化,同时最大程度减少非金属元素对其处理效率的影响,最终实现主要元素的资源化利用。In the prior art, incineration methods such as rotary kilns are used to dispose of industrial organic hazardous wastes, but only the heat energy is recovered, and secondary pollutants such as nitrogen oxides and dioxins are inevitably produced. In the existing technology, coal-water slurry gasification is used to co-process industrial organic hazardous waste technology, which requires additional fossil energy as a heat supplement. As a synergistic technology, the main purpose is to convert syngas. The quantity is limited, and at the same time, there are high restrictions on the indicators of incoming raw materials. The difficulty of the disposal or utilization technology of organic hazardous waste is to completely eliminate its toxicity and harmfulness, effectively realize the immobilization, stabilization and harmlessness of heavy metals, and at the same time minimize the impact of non-metallic elements on its treatment efficiency, and finally realize Resource utilization of main elements.
发明内容Contents of the invention
为了解决现有技术中的问题,本发明提供了全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,利用有机固废全部替代煤等化石原料,实现工业有机固废的资源化。In order to solve the problems in the prior art, the present invention provides a harmless and resourceful method for the gasification and high-temperature melting of industrial organic hazardous waste, and uses organic solid waste to replace fossil raw materials such as coal to realize the recovery of industrial organic solid waste. resourceful.
本发明的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法包括如下步骤:The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes of the present invention comprises the following steps:
1)根据相态,对各工业有机危险废弃物进行配伍预处理;1) According to the phase state, carry out compatibility pretreatment on various industrial organic hazardous wastes;
2)分析测定经配伍预处理后的各工业有机危险废弃物的理化性质,所述理化性质包括主要元素含量、pH值、热值、粘度、灰熔点、灰分含量等;2) Analyzing and measuring the physical and chemical properties of various industrial organic hazardous wastes after compatibility pretreatment, the physical and chemical properties include main element content, pH value, calorific value, viscosity, ash melting point, ash content, etc.;
3)对测定理化性质后的工业有机危险废弃物进行入炉原料的配置,配置完 成后入炉原料理化性质应满足:总热值为15kJ/g~25kJ/g、原料灰分灰熔点为800℃~1200℃、原料粘度应小于800mPa·s、原料含水率为10%~30%、原料总氯含量应小于10%、有机氯含量应小于6%、原料总硫量应小于8%、原料含总氟量应小于6%;3) Configure the raw materials for the industrial organic hazardous waste after the physical and chemical properties are determined. After the configuration is completed, the physical and chemical properties of the raw materials for the furnace should meet: the total calorific value is 15kJ/g-25kJ/g, and the ash melting point of the raw material is 800°C ~1200°C, raw material viscosity should be less than 800mPa·s, raw material moisture content 10%-30%, raw material total chlorine content should be less than 10%, organic chlorine content should be less than 6%, raw material total sulfur content should be less than 8%, raw material content The total fluorine content should be less than 6%;
4)对工业有机危险废弃物进行多元素调控,配置完成后入炉原料灰分元素组成应满足:硅含量为5%-50%、磷含量为1%-10%、铝含量为5%-15%、铁含量为1%-5%、钠含量为10%-40%、钙含量为5%-50%;4) Multi-element control is carried out for industrial organic hazardous waste. After the configuration is completed, the ash element composition of the raw material into the furnace should meet: silicon content of 5%-50%, phosphorus content of 1%-10%, aluminum content of 5%-15% %, iron content is 1%-5%, sodium content is 10%-40%, calcium content is 5%-50%;
5)经精准调控配置后的原料,进入气化炉气化与高温熔融,其中进入气化炉的原料全为工业有机危险废弃物,不掺杂化石能源;反应后的高温气体与熔融态无机物迅速进入激冷室激冷,实现高温气体的冷却与熔融态无机物的固化;在此过程将会产生激冷废水,废水中溶解大部分无机盐;5) The raw materials that have been precisely regulated and configured enter the gasifier for gasification and high-temperature melting. The raw materials that enter the gasifier are all industrial organic hazardous waste and are not mixed with fossil energy; the high-temperature gas after the reaction and the molten inorganic The substance quickly enters the chilling chamber for chilling to realize the cooling of high-temperature gas and the solidification of molten inorganic substances; in this process, chilling wastewater will be generated, and most of the inorganic salts will be dissolved in the wastewater;
6)降温后的气体经分离、洗涤、变换、脱硫后形成主要为氢气与二氧化碳的气体,该气体经脱碳后形成二氧化碳与高纯氢气产品,经脱硫后得到的硫化氢气体进一步转为硫磺副产品;6) The cooled gas is separated, washed, transformed, and desulfurized to form a gas mainly composed of hydrogen and carbon dioxide. The gas is decarburized to form carbon dioxide and high-purity hydrogen products, and the hydrogen sulfide gas obtained after desulfurization is further converted into sulfur By-products;
7)熔融态的无机物经激冷后会产生玻璃态副产物,由于在入炉原料的配置过程中,对主要元素成分进行了调控,该玻璃态副产物的毒性能满足水浸出与酸浸出的相关标准,可作为一般固废利用;7) The molten inorganic matter will produce glassy by-products after quenching. Since the main element components are regulated during the configuration of the raw materials into the furnace, the toxicity of the glassy by-products can meet the requirements of water leaching and acid leaching. The relevant standards can be used as general solid waste;
8)激冷废水中含有大量无机盐与细小颗粒,激冷水在沉降池沉降进行固液分离,下层固含物进入板框压滤机进行压滤,形成炭黑滤饼,其毒性满足水浸出与酸浸出的相关标准,可作为一般固废利用,或进一步回到气化炉进行原料配伍使用;8) The chilled wastewater contains a large amount of inorganic salts and fine particles. The chilled water settles in the settling tank for solid-liquid separation, and the solids in the lower layer enter the plate and frame filter press for pressure filtration to form carbon black filter cake, whose toxicity meets water leaching Relevant standards related to acid leaching can be used as general solid waste, or further returned to the gasifier for raw material compatibility;
9)收集沉降池上层清液与压滤后清液,采用磷酸铵镁法处理工艺,提取其中的氮磷资源,形成的鸟粪石可作为复合肥的生产原料,经过处理后的废水做激冷水循环利用,如循环废水中溶解无机盐含量大于10%,需进入蒸发装置蒸发结晶脱盐,所得的无机盐经过分离以氯化钠为主,经分步结晶提纯到95%以上纯度后可作为印染用盐使用。9) Collect the supernatant of the sedimentation tank and the supernatant after pressure filtration, and use the ammonium magnesium phosphate treatment process to extract the nitrogen and phosphorus resources. The formed struvite can be used as raw materials for the production of compound fertilizers. Cold water recycling, if the dissolved inorganic salt content in the circulating wastewater is greater than 10%, it needs to enter the evaporation device for evaporation and crystallization for desalination, the obtained inorganic salt is mainly sodium chloride after separation, and can be used as Used for dyeing and printing.
作为本发明的优选方案,所述的步骤1)具体为:As a preferred version of the present invention, described step 1) is specifically:
非粘稠状固体有机危险废弃物进行粉碎研磨处理,处理后的固体粒径控制在100-600目;粘稠状固体有机危险废弃物首先进行包装物和固体的机械剥离,包装物清洗满足标准后作为一般固废利用,剥离的固体物先进行机械撕碎,而后在 有机废水或溶剂作用下,在密闭的容器中加热搅拌打浆成料;The non-viscous solid organic hazardous waste is crushed and ground, and the solid particle size after treatment is controlled at 100-600 mesh; the viscous solid organic hazardous waste is first mechanically stripped from the package and the solid, and the package is cleaned to meet the standard Finally, it is used as general solid waste. The stripped solids are first shredded mechanically, and then heated and stirred in a closed container under the action of organic wastewater or solvents to form materials;
液态有机危险废弃物首先在储存罐中进行静置分层,然后通过反应去除其反应性和腐蚀性,经静置分层后根据液体的不同密度范围通过质量流量计输送至不同液体储罐备用;The liquid organic hazardous waste is firstly stratified in the storage tank, and then reacts to remove its reactivity and corrosiveness. After standing and stratifying, it is transported to different liquid storage tanks through mass flow meters according to the different density ranges of the liquid. ;
半固半液态有机危险废弃物先进行静置分层,分层后的上层液抽离至液体有机危险废弃物储存罐,按液态有机危险废弃物处理方法处理;下层固体按粘稠状固体有机危险废弃物处理方法处理。The semi-solid and semi-liquid organic hazardous waste is put into static stratification first, and the stratified upper liquid is extracted to the liquid organic hazardous waste storage tank, and treated according to the liquid organic hazardous waste treatment method; the lower solid is treated as viscous solid organic waste. Hazardous waste disposal methods.
作为本发明的优选方案,所述的液态有机危险废弃物在储存罐中进行静置分层后,根据各层液态有机危险废弃物的性质,先进行反应去除反应性;当通过反应无法去除反应性时,根据液体有机废弃物性质泵送第三种液体有机危废废弃物进行反应,并根据其中反应的变化,调节液体pH值促进其中化学反应特性和腐蚀性的去除。As a preferred solution of the present invention, after the liquid organic hazardous waste is placed in the storage tank and stratified, according to the properties of each layer of liquid organic hazardous waste, the reaction is first performed to remove the reactivity; According to the nature of the liquid organic waste, pump the third liquid organic hazardous waste for reaction, and adjust the pH value of the liquid to promote the removal of chemical reaction characteristics and corrosiveness according to the change in the reaction.
作为本发明的优选方案,所述步骤5)的气化及高温熔融反应温度为1000℃~1500℃,气化炉压力0.5Mpa~8Mpa,输入气化炉氧气与原料体积比为300:1~500:1,气化炉内喷嘴部分区域为氧化态,气化炉喷嘴外部区域为还原态。As a preferred version of the present invention, the gasification and high-temperature melting reaction temperature of step 5) is 1000°C to 1500°C, the pressure of the gasifier is 0.5Mpa to 8Mpa, and the volume ratio of oxygen to the raw material input to the gasifier is 300:1 to 300:1. 500:1, part of the nozzle area inside the gasifier is in an oxidized state, and the outer area of the gasifier nozzle is in a reduced state.
作为本发明的优选方案,所述的步骤7)中,若发现玻璃态副产物具有危废特性,则将其作为危险废弃物,返回步骤1)根据相态进行预处理,后用于气化入炉原料的配置。As a preferred solution of the present invention, in step 7), if the glassy by-product is found to have hazardous waste characteristics, it will be treated as hazardous waste, and returned to step 1) for pretreatment according to the phase state, and then used for gasification The configuration of raw materials into the furnace.
作为本发明的优选方案,所述步骤8)得到的炭黑滤饼若发现具有危废特性,则将其作为危险废弃物,返回步骤1)根据相态进行预处理,后用于气化入炉原料的配置。As a preferred version of the present invention, if the carbon black filter cake obtained in step 8) is found to have hazardous waste characteristics, it will be used as hazardous waste, and returned to step 1) for pretreatment according to the phase state, and then used for gasification into Furnace raw material configuration.
作为本发明的优选方案,所述步骤9)利用产生的废水,对废水中氮磷用于磷酸铵镁制备,对废水中的氯化钠、氯化钾等无机盐进行分步结晶提纯利用,实现氮、磷、氯、钠、钾等元素的资源化利用。As a preferred solution of the present invention, the step 9) utilizes the waste water produced, uses the nitrogen and phosphorus in the waste water for the preparation of ammonium magnesium phosphate, and carries out fractional crystallization and purification of inorganic salts such as sodium chloride and potassium chloride in the waste water, Realize the resource utilization of nitrogen, phosphorus, chlorine, sodium, potassium and other elements.
本发明的有益效果为:The beneficial effects of the present invention are:
工业有机危险废弃物中除了含量较高的有机物外同时含有较为丰富的无机元素成分,如钙、硅、铝、钾、钠、铁、氯、硫、磷等元素。本发明通过对工业有机危险废弃物进行多相态预处理、多元素调控、多组份均质的入炉原料配置,不需要添加任何添加剂,并形成以全有机危险废弃物为主体并满足理化性质的流动型原料。在入炉原料配置过程中,原料的理化性质与原料灼烧灰分元素组成必 须同时满足。Industrial organic hazardous waste contains relatively rich inorganic elements, such as calcium, silicon, aluminum, potassium, sodium, iron, chlorine, sulfur, phosphorus and other elements, in addition to the high content of organic matter. The invention does not need to add any additives by performing multi-phase state pretreatment, multi-element control, and multi-component homogeneous raw material configuration on industrial organic hazardous waste, and forms an all-organic hazardous waste as the main body and meets the physical and chemical requirements. The nature of the flow of raw materials. During the configuration process of raw materials into the furnace, the physical and chemical properties of the raw materials and the elemental composition of the ash content of the raw materials must be satisfied at the same time.
整体工艺通过原料配置元素的精准调控,以元素迁移转化规律为依据,实现主要元素的定向转化。有机物经高温气化转换为二氧化碳和高纯氢气产品以及硫磺副产品,无机物质经高温熔融后转化为固态玻璃态副产物实现重金属的固定化和稳定化,去除浸出毒性。溶解在水体中的无机盐经磷酸铵镁工艺与脱盐最实现氮磷及氯钠元素的有效回收利用。因此,整体工艺实现了有毒有害工业有机危险废弃物中有机污染物及重金属的无害化,以及碳、氢、硫、氮、磷、氯、钠、钾等主要元素的资源化。整体工艺流程污染物近零排放,是一种低碳绿色清洁的技术方法。The overall process realizes the directional transformation of main elements through the precise control of raw material configuration elements and the law of element migration and transformation. Organic substances are converted into carbon dioxide, high-purity hydrogen products and sulfur by-products through high-temperature gasification, and inorganic substances are converted into solid glass by-products after high-temperature melting to immobilize and stabilize heavy metals and remove leaching toxicity. Inorganic salts dissolved in water can be effectively recycled and utilized through magnesium ammonium phosphate process and desalination. Therefore, the overall process realizes the harmlessness of organic pollutants and heavy metals in toxic and harmful industrial organic hazardous wastes, and the recycling of major elements such as carbon, hydrogen, sulfur, nitrogen, phosphorus, chlorine, sodium, and potassium. The overall technological process has nearly zero discharge of pollutants, which is a low-carbon, green and clean technical method.
本发明与水煤浆协同处置危废技术相比,具有以下优点1)本发明入炉原料全部采用工业有机危险废弃物进行配置,充分利用了有机危废中的热能满足其气化热值要求,不使用任何煤、油、天然气等化石原料作为能源;2)由于本利用全有机危险废弃物作为热量来源,未使用其他化石能源物质,因此能源利用上更加环保;3)本发明充分利用工业有机危险废弃物中含有丰富的无机元素成分,对入炉原料的理化性质和灰分元素组成进行精准调控,使其形成高玻璃态含量的玻璃态副产物,从源头上实现对固体副产物危废特性的有效控制,使其浸出毒性满足要求,最终实现对重金属的固定化、稳定化和无害化;4)由于有机废弃物灰分含量远低于水煤浆协同处置技术,因此玻璃态副产物产生量很低。若激冷残渣鉴定为危险固废,则和水煤浆协同技术相比,二次危废的产量大大降低;5)本发明以全有机危险废弃物作为入炉原料,有机物含量要高于水煤浆中的含量,因此有效合成气的产量更高。6)本技术在整体高温还原态条件下将有机危废进行气化,可以将有机物彻底分解为CO和H
2消除了其有毒有害性,重金属在高温熔融状态下还原为金属单质,高价无机阴离子也被彻底还原为低价态,实现了危险有机物的无害化和资源化。
Compared with the coal-water slurry co-processing hazardous waste technology, the present invention has the following advantages: 1) The raw materials in the present invention are all configured with industrial organic hazardous waste, and the heat energy in the organic hazardous waste is fully utilized to meet its gasification calorific value requirements , does not use any fossil raw materials such as coal, oil, natural gas, etc. as energy; 2) Since the present invention uses all organic hazardous waste as a heat source and does not use other fossil energy substances, energy utilization is more environmentally friendly; 3) the present invention makes full use of industrial The organic hazardous waste is rich in inorganic elements, and the physical and chemical properties of the incoming raw materials and ash element composition are precisely regulated to form glassy by-products with high glassy content, and the solid by-product hazardous waste is realized from the source. The effective control of the characteristics makes the leaching toxicity meet the requirements, and finally realizes the immobilization, stabilization and harmlessness of heavy metals; 4) Since the ash content of organic waste is much lower than that of coal-water slurry co-processing technology, the glassy by-product Yields are low. If the chilled residue is identified as hazardous solid waste, compared with coal-water slurry synergistic technology, the output of secondary hazardous waste is greatly reduced; 5) the present invention uses all-organic hazardous waste as the raw material for the furnace, and the organic matter content is higher than that of water content in the coal slurry, so the yield of effective syngas is higher. 6) This technology gasifies organic hazardous waste under the condition of overall high-temperature reduction state, which can completely decompose organic matter into CO and H 2 to eliminate its toxicity and harmfulness. It has also been completely reduced to a low-priced state, realizing the harmlessness and recycling of dangerous organic substances.
对比与水煤浆协同处置有机危废技术,本发明所使用的有机危废包括但不限于精馏残渣、工业生产有机废料、生物发酵残渣、有机树脂类废物、废矿物油、工业污泥、废催化剂、高浓度有机废液(水)、废有机溶剂、有机质吸附材料(如活性炭、有机树脂、碳纤维等)、萃取液、洗涤液、废旧轮胎、废印刷电路板、废蚀刻液等种类,主要涉及国家危险废物名录(2021)中的HW01~06、HW08~13、HW37~40、HW45、HW49、HW50。这一发明极大地拓展了原料的利用范 围,更具有广泛性和高效性。Compared with coal-water slurry co-processing organic hazardous waste technology, the organic hazardous waste used in the present invention includes but not limited to rectification residue, industrial organic waste, biological fermentation residue, organic resin waste, waste mineral oil, industrial sludge, Waste catalysts, high-concentration organic waste liquid (water), waste organic solvents, organic adsorption materials (such as activated carbon, organic resin, carbon fiber, etc.), extraction liquid, washing liquid, waste tires, waste printed circuit boards, waste etching liquid, etc. It mainly involves HW01~06, HW08~13, HW37~40, HW45, HW49, and HW50 in the National Hazardous Waste List (2021). This invention has greatly expanded the utilization range of raw materials, and is more extensive and efficient.
图1本发明全工业有机废弃物气化及高温熔融的无害化和资源化方法流程图;Fig. 1 is a flow chart of the harmless and resourceful method of gasification and high-temperature melting of all industrial organic wastes of the present invention;
图2实例1的玻璃态副产物XRD图谱;The glassy by-product XRD spectrum of Fig. 2 example 1;
图3实例2的玻璃态副产物XRD图谱;The glassy by-product XRD spectrum of Fig. 3 example 2;
图4为实例4玻璃态副产物mapping图谱;Fig. 4 is example 4 glassy state by-product mapping collection of graphs;
图5为对比例1的水煤浆水淬XRD图。Fig. 5 is the water-quenched XRD pattern of the coal-water slurry of Comparative Example 1.
实施例1Example 1
现有工业有机危险废弃物精研液、矿物泥、甲醇有机溶剂等三种废弃物需进行处置。矿物泥为难制浆有机废弃物,热值含量较低,且含有较高含量的氯,较难利用焚烧法和水煤浆气化工艺对其进行有效的处置。The existing industrial organic hazardous wastes such as lapping liquid, mineral slime and methanol organic solvent need to be disposed of. Mineral slime is an organic waste that is difficult to pulp, with low calorific value and high content of chlorine, so it is difficult to effectively dispose of it by incineration and coal-water slurry gasification.
精细研磨液为半固半液有机废弃物,其中含有较多研磨碎屑,重金属含量较高。精研液经静置后,上层液体做液体有机废弃物处理,下层液体经棒磨机研磨500目颗粒。矿物泥经棒磨机研磨后研磨为500目颗粒。甲醇有机溶剂经静置分层处理后,装入储罐中备用,甲醇溶剂具有较高的热值,可以进行有效的热值调控。Fine grinding liquid is semi-solid and semi-liquid organic waste, which contains more grinding debris and higher content of heavy metals. After the polishing liquid is left to stand, the upper liquid is treated as liquid organic waste, and the lower liquid is ground to 500-mesh particles by a rod mill. The mineral slime is ground into 500 mesh particles after being ground by a rod mill. The methanol organic solvent is put into storage tanks for standby after standing and stratifying. The methanol solvent has a high calorific value and can be effectively regulated.
各项物质经过处理后对其物理化学性质进行分析测定,其理化性质如下表。The physical and chemical properties of each substance were analyzed and determined after treatment, and their physical and chemical properties are shown in the following table.
表1待处理样品理化性质Table 1 Physicochemical properties of samples to be treated
样品sample | 矿物泥mineral mud | 甲醇有机溶剂methanol organic solvent | 精研液Concentrate |
热值(kJ/g)Calorific value (kJ/g) | 44 | 23.00223.002 | 1.51.5 |
灰分含量(%)Ash content (%) | 1515 | 00 | 1010 |
灰熔点(℃)Ash melting point (℃) | 11001100 | 00 | 12001200 |
粘度(mPa·s)Viscosity (mPa·s) | // | 33 | 400400 |
氯(%)chlorine(%) | 33 | 33 | 00 |
硫(%)sulfur(%) | 1.51.5 | 2.12.1 | 00 |
氟(%)fluorine(%) | 0.10.1 | 11 | 00 |
磷(%)phosphorus(%) | 22 | 11 | 00 |
表2灰分元素质量百分比表Table 2 Ash element mass percentage table
根据样品的理化性质分析来看,主要问题为矿物泥热值低,精研液灰分中铁含量较高。通过其中加入有机溶剂提升整体热值,并提高矿物泥使用量,降低精研液使用量为依据,调整三者比例,使其满足元素调整要求。According to the analysis of the physical and chemical properties of the samples, the main problem is that the calorific value of the mineral mud is low, and the iron content in the ash of the lapping liquid is high. By adding organic solvents to increase the overall calorific value, increase the amount of mineral mud used, and reduce the amount of lapping liquid used as a basis, adjust the ratio of the three to meet the element adjustment requirements.
通过数据的整合与配置,确定各物质质量百分比为有机溶剂:矿物泥:精细研磨液=3:1:2。根据该种比例进行入炉原料的配置。分析入炉原料理化性质如下表。Through data integration and configuration, it is determined that the mass percentage of each substance is organic solvent: mineral mud: fine grinding liquid = 3:1:2. According to this ratio, the configuration of the raw materials into the furnace is carried out. The physical and chemical properties of the raw materials into the furnace are analyzed in the following table.
表3原料理化性质表Table 3 The physical and chemical properties of raw materials
性质nature | 数值value |
热值(kJ/g)Calorific value (kJ/g) | 1616 |
灰熔点(℃)Ash melting point (℃) | 11201120 |
粘度(mPa·s)Viscosity (mPa·s) | 400400 |
含水率(%)Moisture content (%) | 1212 |
氯含量(%)Chlorine content (%) | 2.72.7 |
有机氯(%)Organochlorine (%) | 1.21.2 |
磷含量(%)Phosphorus content (%) | 4.54.5 |
硫含量(%)Sulfur content (%) | 0.90.9 |
氟含量(%)Fluorine content (%) | 44 |
灰分硅含量(%)Ash silicon content (%) | 1616 |
灰分钙含量(%)Ash calcium content (%) | 1010 |
灰分铝含量(%)Ash aluminum content (%) | 7.57.5 |
灰分铁含量(%)Ash iron content (%) | 66 |
灰分钠含量(%)Ash sodium content (%) | 1212 |
配置后的原料完全解决矿物泥热值问题与精研液灰分中铁含量较高问题。该混合液进行气化炉处理。气化炉温度为1350℃、压力为0.8Mpa。有机流体物质处理量为5m
3/h。循环激冷水量为50t/h,输入氧气体积量与原料体积量比为400:1。
The configured raw materials completely solve the problem of the calorific value of mineral slime and the problem of high iron content in the ash of the lapping liquid. The mixed liquor is processed in a gasifier. The temperature of the gasifier is 1350°C and the pressure is 0.8Mpa. The treatment capacity of organic fluid substances is 5m 3 /h. The amount of circulating quenching water is 50t/h, and the ratio of input oxygen volume to raw material volume is 400:1.
该种条件下整体处理富含甲醇有机溶剂40t,研磨碎屑液40t、矿物泥20t。通过前期元素的控制与调整,结合元素的转化规律,通过理论计算分析将会产生固体副产物产物3t-4t,激冷水体引入氯化物1t-2t,激冷水体引入磷0.4t-0.8t.Under this condition, 40t of organic solvent rich in methanol, 40t of grinding debris liquid and 20t of mineral slime are processed as a whole. Through the control and adjustment of elements in the early stage, combined with the transformation rules of elements, 3t-4t of solid by-products will be produced through theoretical calculation and analysis, 1t-2t of chloride will be introduced into the chilled water body, and 0.4t-0.8t of phosphorus will be introduced into the chilled water body.
实际厂区生产过程中气化炉气化激冷水淬玻璃态副产物产生3.45t,气体物质经过激冷进入分离器去除激冷过程带入的激冷水,分离后的气体进入洗涤室进行洗涤,去除气体中颗粒物,颗粒物去除后对冷却的气体进行变换、湿法脱硫去除气体中的硫产物,得到副产物硫磺为2.7t,同时得到65780m
3的氢气与57292m
3的 二氧化碳。对产生氢气进行成分测定,氢气浓度达99.999%,二氧化碳气体浓度达99.1%。
In the production process of the actual plant area, 3.45 tons of glassy by-products are produced by the gasification quenching water quenching of the gasification furnace. Particulates in the gas, after the particulates are removed, the cooled gas is converted and wet desulfurized to remove the sulfur products in the gas, and the by-product sulfur is 2.7t, and 65780m3 of hydrogen and 57292m3 of carbon dioxide are obtained at the same time. The composition of the generated hydrogen is determined, the hydrogen concentration reaches 99.999%, and the carbon dioxide gas concentration reaches 99.1%.
沉降池中的废水进入压滤机进行压滤的得到滤饼产物为0.31t。废水后经历磷酸铵镁处理工艺,得到磷酸铵镁4.4t。后续废水经分级除盐工艺,提取印染用盐为2.1t.The waste water in the settling tank enters the filter press for pressure filtration to obtain a filter cake product of 0.31t. After the waste water undergoes ammonium magnesium phosphate treatment process, 4.4t of ammonium magnesium phosphate is obtained. Subsequent waste water undergoes a graded desalination process to extract 2.1t of salt for printing and dyeing.
对产生的水淬渣进行XRD检测,测定其XRD图谱如图2。经计算玻璃体含量为95%。The resulting water-quenched slag was tested by XRD, and its XRD pattern was determined as shown in Figure 2. The calculated vitreous content is 95%.
对该玻璃体副产物进行进一步重金属浸出测定,判断其浸出特性。数据表明生产产生的玻璃态副产物浸出特性满足要求,判定玻璃态副产物为无害化产物。The vitreous body by-product was further tested for heavy metal leaching to judge its leaching characteristics. The data show that the leaching characteristics of the glassy by-products produced in production meet the requirements, and the glassy by-products are judged to be harmless products.
表4玻璃态副产物浸出情况表Table 4 Leaching situation table of glassy by-products
系统中的回用水为气化过程中激冷产生,工艺流程会对其中无机盐与氨氮进行资源化利用,对其化学成分与处理效果进行进一步的分析验证。废水中盐、总磷、氨氮均实现较高的利用。The reclaimed water in the system is produced by chilling during the gasification process, and the process will utilize the inorganic salts and ammonia nitrogen as resources, and further analyze and verify its chemical composition and treatment effect. High utilization of salt, total phosphorus and ammonia nitrogen in wastewater has been realized.
表5废水处理效果对比表Table 5 Wastewater Treatment Effect Comparison Table
水体Water body | 处理前before processing | 处理后after treatment |
TOC(ppm)TOC (ppm) | 4040 | 4444 |
氨氮(ppm)Ammonia nitrogen (ppm) | 125125 | 1212 |
总磷(ppm)Total phosphorus (ppm) | 260260 | 66 |
含盐量(%)Salt content (%) | 1313 | 11 |
本实例以常规难以处理的矿物泥作为原料进行处置。处置过程充分利用有机废弃物不同特性,实现矿物泥的无害化处理的同时,实现其中有机物的资源化利 用。本实例体现出本发明对工业有机废弃物的广泛适用性。对不同的工业有机废弃物进行性质的调控,最终实现资源化与无害化处理。In this example, conventional difficult-to-handle mineral sludge is used as raw material for disposal. The disposal process makes full use of the different characteristics of organic waste to realize the harmless treatment of mineral slime and realize the resource utilization of organic matter in it. This example reflects the wide applicability of the present invention to industrial organic wastes. Regulate the properties of different industrial organic wastes, and finally realize resourceful and harmless treatment.
实施例2Example 2
现有多种工业有机危险废弃物,其中固体组分代表为用于有机气体吸附的粉末活性炭,其中半固半液组分代表为富含DMF的精馏残渣,其中液体组分代表为富含甲苯的有机溶剂,残渣里含有大量的Ni、Pb、Cd等重金属。活性炭利用棒磨机进行研磨,研磨粒径为300目,其中含有Cu、Ni等重金属。半固半液体精馏残渣,静置后与有机溶剂共同处理,下层固体经棒磨机研磨,研磨粒径为300目。有机溶剂与精馏残渣上层液体,经反应均质后备用。There are a variety of industrial organic hazardous wastes. The solid component is powdered activated carbon used for organic gas adsorption, the semi-solid and semi-liquid component is the rectification residue rich in DMF, and the liquid component is rich in DMF. Toluene is an organic solvent, and the residue contains a large amount of heavy metals such as Ni, Pb, and Cd. Activated carbon is ground by a rod mill with a particle size of 300 mesh, which contains heavy metals such as Cu and Ni. The semi-solid and semi-liquid rectification residue is treated with an organic solvent after standing still, and the lower solid is ground by a rod mill with a grinding particle size of 300 mesh. The organic solvent and the liquid in the upper layer of the rectification residue are homogeneous after the reaction and are used for later use.
预处理后的工业有机废弃物进行理化性质的分析测定,确定其理化性质。。Analyze and measure the physical and chemical properties of the pretreated industrial organic waste to determine its physical and chemical properties. .
表6待处理样品理化性质表Table 6 Physicochemical properties of samples to be processed
样品sample | 有机溶剂Organic solvents | 精馏残渣Distillation residue | 活性炭activated carbon |
热值(kJ/g)Calorific value (kJ/g) | 22.45722.457 | 17.85417.854 | 16.78916.789 |
灰分含量(%)Ash content (%) | 00 | 22.422.4 | 10.4410.44 |
灰熔点(℃)Ash melting point (℃) | \\ | 942942 | >1450>1450 |
粘度(mPa·s)Viscosity (mPa·s) | 33 | 20002000 | \\ |
氯(%)chlorine(%) | 3.223.22 | 1.081.08 | 2.142.14 |
氟(%)fluorine(%) | 11 | 22 | 11 |
硫(%)sulfur(%) | 0.010.01 | 8.68.6 | 0.690.69 |
磷(%)phosphorus(%) | 0.10.1 | 11 | 8.78.7 |
表7灰分元素质量百分比表Table 7 Ash element mass percentage table
根据原料理化性质与灰分元素数据,利用软件进行数据模型计算,确定其中比例为有机溶剂:精馏残渣:活性炭=5:3:2.According to the physical and chemical properties of raw materials and ash element data, use software to perform data model calculations, and determine the ratio of organic solvent: rectification residue: activated carbon = 5:3:2.
对配置完成的原料进行性质的检测,数据结果入下表Test the properties of the configured raw materials, and the data results are listed in the table below
表8原料物理化学性质表Table 8 Physical and chemical properties of raw materials
性质nature | 数值value |
热值(kJ/g)Calorific value (kJ/g) | 18.24618.246 |
灰熔点(℃)Ash melting point (℃) | 11201120 |
粘度(mPa·s)Viscosity (mPa·s) | 450450 |
含水率(%)Moisture content (%) | 99 |
氯含量(%)Chlorine content (%) | 2.42.4 |
有机氯(%)Organochlorine (%) | 1.41.4 |
氟含量(%)Fluorine content (%) | 22 |
磷含量(%)Phosphorus content (%) | 2.92.9 |
硫含量(%)Sulfur content (%) | 3.23.2 |
灰分硅含量(%)Ash silicon content (%) | 15.515.5 |
灰分钙含量(%)Ash calcium content (%) | 10.510.5 |
灰分铝含量(%)Ash aluminum content (%) | 5.45.4 |
灰分铁含量(%)Ash iron content (%) | 1.11.1 |
灰分钠含量(%)Ash sodium content (%) | 10.210.2 |
该原料经气化炉加压气化,气化炉温度为1250℃、压力为0.98Mpa。有机流体物质处理量为10m
3/h。循环激冷水量为60t/h,氧气体积量与原料体积量比为390
The raw material is pressurized and gasified in a gasification furnace with a temperature of 1250°C and a pressure of 0.98Mpa. The treatment capacity of organic fluid substances is 10m 3 /h. The amount of circulating quenching water is 60t/h, and the ratio of oxygen volume to raw material volume is 390
该种条件下整体处理有机溶剂200t,精馏残渣120t,活性炭80t。通过前期元素的控制与调整,结合元素的转化规律,通过理论计算分析将会产生固体副产物产物6t-7t,激冷水体引入氯化物5t-7t,激冷水体引入磷8t-9t.Under this condition, 200t of organic solvent, 120t of rectification residue and 80t of activated carbon are processed as a whole. Through the control and adjustment of elements in the early stage, combined with the transformation rules of elements, 6t-7t of solid by-products will be produced through theoretical calculation and analysis, 5t-7t of chloride will be introduced into the chilled water body, and 8t-9t of phosphorus will be introduced into the chilled water body.
实际厂区生产过程中气化炉气化激冷水淬玻璃态副产物产生5.5t,气体物质经过激冷进入分离器去除激冷过程带入的激冷水,分离后的气体进入洗涤室进行洗涤,去除气体中颗粒物,颗粒物去除后对冷却的气体进行变换、湿法脱硫去除气体中的硫产物,得到副产物硫磺为6.8t,同时得到168790m
3的氢气与127911m
3的二氧化碳。对产生氢气进行成分测定,氢气浓度达99.999%,二氧化碳气体浓度达99.1%。
In the production process of the actual factory area, 5.5 tons of glassy by-products are produced by the gasification quenching water quenching of the gasification furnace. Particulates in the gas, after the particulates are removed, the cooled gas is converted and wet desulfurized to remove the sulfur products in the gas, and the by-product sulfur is 6.8t, and 168790m3 of hydrogen and 127911m3 of carbon dioxide are obtained at the same time. The composition of the generated hydrogen is determined, the hydrogen concentration reaches 99.999%, and the carbon dioxide gas concentration reaches 99.1%.
沉降池中的废水进入压滤机进行压滤的得到滤饼产物为1.4t。废水后经历磷酸铵镁处理工艺,得到磷酸铵镁10.2t。后续废水经分级除盐工艺,提取印染用盐为6.2t.对玻璃态副产物玻璃化程度进行分析,确定该玻璃态副产物玻璃化程度较高,玻璃态副产物XRD如图3,经计算玻璃体含量为94%。The waste water in the settling tank enters the filter press for pressure filtration to obtain a filter cake product of 1.4t. After the waste water undergoes ammonium magnesium phosphate treatment process, 10.2t of ammonium magnesium phosphate is obtained. Subsequent waste water undergoes a graded desalination process to extract 6.2t of salt for printing and dyeing. The degree of vitrification of the glassy by-product is analyzed, and it is determined that the degree of vitrification of the glassy by-product is relatively high. The XRD of the glassy by-product is shown in Figure 3. After calculation The vitreous content is 94%.
对玻璃态副产物进行微波酸消解测定分析其重金属含量,结果如下表所示。The glassy by-products were analyzed by microwave acid digestion to analyze their heavy metal content, and the results are shown in the table below.
表9玻璃态副产物重金属含量Table 9 Glassy by-product heavy metal content
序号serial number | 有害物质项目Hazardous Substances Program | 含量(mg/kg)Content (mg/kg) |
11 | AsAs | 313.63313.63 |
22 |
Se |
2020 |
33 | ZnZn | 36.2636.26 |
44 | PbPb | 1.091.09 |
55 | CdCd | 1818 |
66 | NiNi | 352.53352.53 |
77 | Mnmn | 1839.511839.51 |
88 | CrCr | 688.98688.98 |
99 | CuCu | 53.353.3 |
1010 | BaBa | 263.55263.55 |
玻璃态副产物进行酸浸出与水浸出成分分析测定结果如下。The results of acid leaching and water leaching component analysis of glassy by-products are as follows.
表10玻璃态副产物浸出情况表Table 10 Glassy by-product leaching table
数据表显示,玻璃态副产物浸出特性满足要求,可以利用作为铺路材料。The data sheet shows that the leaching characteristics of the glassy by-product meet the requirements and can be utilized as a paving material.
循环水体中的有机物含量可从侧面衡量气化炉中有机物分气化效果与气化效率,对循环水体中的有机物进行实际检测检测数据如下表。The content of organic matter in the circulating water body can be used to measure the gasification effect and gasification efficiency of the organic matter in the gasifier from the side. The actual detection data of the organic matter in the circulating water body are shown in the table below.
表11激冷水有机物含量Table 11 Chilled water organic matter content
时间(h)time (h) | TOC(ppm)TOC (ppm) |
66 | 5050 |
1818 | 5151 |
24twenty four | 4040 |
3030 | 2020 |
3636 | 6161 |
4242 | 2020 |
4848 | 24twenty four |
5454 | 24twenty four |
6060 | 3030 |
6666 | 4040 |
7272 | 4444 |
系统中的回用水为气化过程中激冷产生,工艺流程中将会对其中无机盐与氨氮进行资源化利用,对其化学成分与处理效果进行进一步的分析验证The reclaimed water in the system is produced by chilling during the gasification process. In the process, the inorganic salt and ammonia nitrogen will be used as resources, and the chemical composition and treatment effect will be further analyzed and verified.
表12废水处理效果对比表Table 12 Wastewater Treatment Effect Comparison Table
水体Water body | 处理前before processing | 处理后after treatment |
TOC(ppm)TOC (ppm) | 3030 | 3030 |
氨氮(ppm)Ammonia nitrogen (ppm) | 245245 | 1313 |
总磷(ppm)Total phosphorus (ppm) | 240240 | 1212 |
含盐量(%)Salt content (%) | 44 | 44 |
本实例为典型工业有机废弃物的处置,上述几种有机危废利用传统工艺均可实现处理。从回用水体数据分析来看生产过程中水体中有机物含量较低,维持在30ppm左右。这表明经气化炉气化后,原料中的绝大部分有机物实现充分的分解而利用,有机物成分气化完全,根据氢气产量与二氧化碳产量分析,产量高于传统气化工艺。本实例表明本技术对工业有废弃物中有机物实现充分的资源化利用。This example is the disposal of typical industrial organic wastes. The above-mentioned hazardous organic wastes can be treated by traditional techniques. From the data analysis of the reused water body, it can be seen that the content of organic matter in the water body during the production process is low and maintained at about 30ppm. This shows that after being gasified by the gasifier, most of the organic matter in the raw material is fully decomposed and utilized, and the organic matter components are completely gasified. According to the analysis of the hydrogen output and carbon dioxide output, the output is higher than that of the traditional gasification process. This example shows that this technology realizes full resource utilization of organic matter in industrial waste.
实施例3Example 3
现有工业有机危险废弃物五种,其分别为富含焦油的精馏残渣、润滑油有机溶剂、富含乙酸乙酯高浓度废水、反应釜釜底渣、抗生素发酵渣。反应釜釜底渣为颗粒状活性炭,抗生素发酵为颗粒状固态渣,精馏残渣为浆状半固态,高浓度废水与有机溶剂为液态。There are five types of industrial organic hazardous wastes, which are tar-rich rectification residues, lubricating oil organic solvents, high-concentration wastewater rich in ethyl acetate, reaction kettle bottoms, and antibiotic fermentation residues. The bottom slag of the reaction kettle is granular activated carbon, the antibiotic fermentation is a granular solid slag, the rectification residue is a slurry semi-solid, and the high-concentration wastewater and organic solvent are liquid.
五种工业有机废弃物分别进行预处理,反应釜釜底渣与抗生素发酵渣对其进行研磨处理。精馏残渣为浆状半固态静置分层后,对其固体物质进行研磨处理,液体物质以液态有机危险废弃物处理。有机溶剂与高浓度废水经静置,分层、均质反应后待处理。The five kinds of industrial organic wastes were pretreated separately, and the reaction kettle bottom residue and antibiotic fermentation residue were ground for treatment. The rectification residue is a slurry semi-solid, and after standing and stratifying, the solid matter is ground, and the liquid matter is treated as liquid organic hazardous waste. Organic solvents and high-concentration wastewater are left to stand, layered, and homogeneously reacted to be treated.
对上述几种有机危险废弃物进行原料理化性质测定,测定数据如下表。The physical and chemical properties of the raw materials were measured for the above-mentioned several organic hazardous wastes, and the measured data are shown in the table below.
表13有机危废理化性质表Table 13 Physical and chemical properties of organic hazardous waste
表14样品灰分元素质量百分比Table 14 Sample ash element mass percentage
根据原料理化性质与灰分元素数据,利用软件进行数据模型计算,确定其中比例为有机溶剂:精馏残渣:反应釜釜底渣:抗生素发酵渣:高浓度废水=4:2:1:1:2According to the physical and chemical properties of raw materials and ash element data, use software to perform data model calculations, and determine the ratio of organic solvent: rectification residue: reactor bottom residue: antibiotic fermentation residue: high-concentration wastewater = 4:2:1:1:2
对配置完成的原料进行性质的检测,数据结果入下表。The properties of the configured raw materials are tested, and the data results are listed in the table below.
表15原料物理化学性质表Table 15 Physical and chemical properties of raw materials
性质nature | 数值value |
热值(kJ/g)Calorific value (kJ/g) | 18.64718.647 |
灰熔点(℃)Ash melting point (℃) | 11101110 |
粘度(mPa·s)Viscosity (mPa·s) | 200200 |
含水率(%)Moisture content (%) | 1111 |
氯含量(%)Chlorine content (%) | 2.62.6 |
有机氯(%)Organochlorine (%) | 1.51.5 |
氟含量(%)Fluorine content (%) | 2.12.1 |
磷含量(%)Phosphorus content (%) | 3.13.1 |
硫含量(%)Sulfur content (%) | 0.80.8 |
灰分硅含量(%)Ash silicon content (%) | 14.114.1 |
灰分钙含量(%)Ash calcium content (%) | 13.213.2 |
灰分铝含量(%)Ash aluminum content (%) | 4.44.4 |
灰分铁含量(%)Ash iron content (%) | 1.21.2 |
灰分钠含量(%)Ash sodium content (%) | 11.111.1 |
该数据结果符合原料的要求,可以作为原料进行气化炉气化。The data results meet the requirements of raw materials, and can be used as raw materials for gasifier gasification.
该原料经气化炉加压气化,气化炉温度为1350℃、压力为1.8Mpa,氧气体积量比原料体积量为410:1,有机流体物质处理量为6m
3/h。循环激冷水量为60t/h。
The raw material is pressurized and gasified by a gasifier with a temperature of 1350°C and a pressure of 1.8Mpa. The ratio of oxygen volume to raw material volume is 410:1, and the treatment capacity of organic fluid is 6m 3 /h. The amount of circulating chilled water is 60t/h.
该种条件下整体处理有机溶剂200t,精馏残渣100t,反应釜釜底渣50t,抗生素发酵渣50t,高浓度废水100t。通过前期元素的控制与调整,结合元素的转化规律,通过理论计算分析将会产生固体副产物产物10t-14t,激冷水体引入氯化物10t-12t,激冷水体引入磷8t-9t。Under such conditions, 200t of organic solvents, 100t of rectification residues, 50t of reactor bottom residues, 50t of antibiotic fermentation residues, and 100t of high-concentration wastewater are treated as a whole. Through the control and adjustment of elements in the early stage, combined with the transformation rules of elements, 10t-14t of solid by-products will be produced through theoretical calculation and analysis, 10t-12t of chloride will be introduced into the chilled water body, and 8t-9t of phosphorus will be introduced into the chilled water body.
实际厂区生产过程中气化炉气化激冷水淬玻璃态副产物产生8.4t,气体物质经过激冷进入分离器去除激冷过程带入的激冷水,分离后的气体进入洗涤室进行洗涤,去除气体中颗粒物,颗粒物去除后对冷却的气体进行变换、湿法脱硫去除气体中的硫产物,得到副产物硫磺为6.8t,同时得到182580m
3的氢气与149292m
3的二氧化碳。对产生氢气进行成分测定,氢气浓度达99.999%,二氧化碳气体浓度达99.1%。
In the production process of the actual factory area, 8.4 tons of glassy by-products are produced by the gasification quenching water quenching of the gasification furnace. Particulates in the gas, after the particulates are removed, the cooled gas is converted and wet desulfurized to remove sulfur products in the gas, and the by-product sulfur is 6.8t, and 182580m3 of hydrogen and 149292m3 of carbon dioxide are obtained at the same time. The composition of the generated hydrogen is determined, the hydrogen concentration reaches 99.999%, and the carbon dioxide gas concentration reaches 99.1%.
沉降池中的废水进入压滤机进行压滤的得到滤饼产物为3.2t。废水后经历磷酸铵镁处理工艺,得到磷酸铵镁12.4t。后续废水经分级除盐工艺,提取印染用盐为15.4t。The waste water in the settling tank enters the filter press for pressure filtration to obtain a filter cake product of 3.2t. After the waste water undergoes ammonium magnesium phosphate treatment process, 12.4t of ammonium magnesium phosphate is obtained. Subsequent waste water undergoes a graded desalination process to extract 15.4t of salt for printing and dyeing.
对产生氢气进行成分测定,氢气浓度达99.999%,二氧化碳气体浓度达99%。The composition of the generated hydrogen is determined, the hydrogen concentration reaches 99.999%, and the carbon dioxide gas concentration reaches 99%.
氢气中化学成分如下表16所示。The chemical composition in hydrogen is shown in Table 16 below.
表16氢气化学成分检测表Table 16 Hydrogen chemical composition detection table
对其二氧化碳进行气体数据测定,二氧化碳中不含有游离水。The gas data is measured for its carbon dioxide, and the carbon dioxide does not contain free water.
处理过程中产生的玻璃态副产物化学对其进行化学成分的测定,利用XRF确定其中化学成分如下表17The chemical composition of the glassy by-products generated during the treatment process was determined, and the chemical composition was determined by XRF as shown in Table 17
表17玻璃态副产物化学成分表Table 17 Glassy by-product chemical composition list
数据表显示玻璃态副产物以硅钙元素为主,结合配方调整过程,实现了元素的定向的转移,同时对玻璃态副产物进行XRD数据图谱的检测。图谱数据为鼓包峰,经计算玻璃态副产物玻璃体含量为98%,玻璃体成分含量较高,玻璃体固化完全。The data sheet shows that the by-products in the glassy state are mainly silicon-calcium elements. Combined with the formula adjustment process, the directional transfer of elements is realized, and the XRD data spectrum of the by-products in the glassy state is detected at the same time. The spectral data is a bulging peak, and the content of the vitreous by-product of the glass state is calculated to be 98%, the content of the vitreous components is relatively high, and the vitreous is completely solidified.
对玻璃态副产物重金属进行测定。数据如下表Determination of glassy by-product heavy metals. The data is as follows
表18玻璃态副产物重金属含量Table 18 Heavy metal content of glassy by-products
序号serial number | 有害物质项目Hazardous Substances Program | 含量(mg/kg)Content (mg/kg) |
11 | AsAs | 334.2334.2 |
22 | SeSe | 2.12.1 |
33 | ZnZn | 40.15540.155 |
44 | PbPb | 1.2451.245 |
55 | CdCd | 0.2460.246 |
66 | NiNi | 3.1253.125 |
77 | Mnmn | 6.256.25 |
88 | CrCr | 1.4231.423 |
99 | CuCu | 9.19.1 |
1010 | BaBa | 32.1532.15 |
玻璃态副产物进行酸浸出与水浸出成分分析测定结果如下。The results of acid leaching and water leaching component analysis of glassy by-products are as follows.
表19玻璃态副产物浸出情况表Table 19 Glassy by-product leaching table
数据表显示,玻璃态副产物浸出特性满足要求,可以利用作为铺路材料。The data sheet shows that the leaching characteristics of the glassy by-product meet the requirements and can be utilized as a paving material.
系统中的回用水为气化过程中激冷产生,对其化学成分与处理效果进行进一步的分析验证The reclaimed water in the system is produced by chilling during the gasification process, and its chemical composition and treatment effect are further analyzed and verified
表20废水处理效果对比表Table 20 Wastewater Treatment Effect Comparison Table
水体Water body | 处理前before processing | 处理后after treatment |
TOC(ppm)TOC (ppm) | 5050 | 5050 |
氨氮(ppm)Ammonia nitrogen (ppm) | 150150 | 11 |
总磷(ppm)Total phosphorus (ppm) | 200200 | 22 |
含盐量(%)Salt content (%) | 1414 | 11 |
数据表显示,经处理后的回用水,数值达标。水体实现了循环利用。The data table shows that the value of the treated reused water reaches the standard. The water body has been recycled.
通过对该技术产生气体、固体、液体数据的检测确定,其实现了无害化与资源化。同时各项元素按既定流程,进行元素的迁移与转化,整体上实现了元素的平衡利用。Through the detection and determination of gas, solid and liquid data generated by this technology, it realizes harmlessness and resource utilization. At the same time, the elements are migrated and transformed according to the established process, and the balanced utilization of the elements is realized on the whole.
本实例为本发明较为常见配比过程,本发明要求对有机危废元素进行控制,因此需要利用多种有机废弃物进行调控。从设计上扩大工业有机危废的利用范围,实现了工业有机危废的广泛利用。利用多种有机危废的同时,实现副产物的无害化,与有机物质的资源化。This example is a relatively common proportioning process in the present invention. The present invention requires the control of organic hazardous waste elements, so it is necessary to use various organic wastes for regulation. From the design, the scope of utilization of industrial organic hazardous waste has been expanded, and the wide utilization of industrial organic hazardous waste has been realized. While using a variety of organic hazardous wastes, it can realize the harmlessness of by-products and the recycling of organic substances.
实施例4Example 4
现有待处理工业有机危险废弃物六种,固体工业有机危废树脂与活性炭,液体工业刻蚀液,半固半液体有机危废生化污泥、精馏残渣、生物发酵泥。There are six kinds of industrial organic hazardous wastes to be processed, solid industrial organic hazardous waste resin and activated carbon, liquid industrial etching solution, semi-solid and semi-liquid organic hazardous waste biochemical sludge, distillation residue, and biological fermentation sludge.
固体工业有机危废进行研磨处理,研磨粒径为200目。液体工业有机危废2,经静置、反应后,作为原料备用。半固半液有机废弃物上层清液与液体有机废弃物一同处理,下层固体废弃物与固体一同研磨处理。The solid industrial organic hazardous waste is subjected to grinding treatment, and the grinding particle size is 200 mesh. Liquid industrial organic hazardous waste 2, after standing still and reacting, is used as raw material for standby. The supernatant of semi-solid and semi-liquid organic waste is treated together with the liquid organic waste, and the lower solid waste is ground together with the solid.
对上述几种有机危险废弃物进行原料理化性质测定,测定数据如下表。The physical and chemical properties of the raw materials were measured for the above-mentioned several organic hazardous wastes, and the measured data are shown in the table below.
表21有机危废理化性质表Table 21 Physical and chemical properties of organic hazardous waste
工业有机危险废弃物进行灼烧后,灼烧后的灰分进行XRF数据分析,确定其中化学成分如表21所示。After the industrial organic hazardous waste is burned, the burned ash is analyzed by XRF data, and the chemical composition is determined as shown in Table 21.
表22有机危废灰分元素质量百分比Table 22 Mass percentage of organic hazardous waste ash content elements
刻蚀液其中富含重金属,对其重金属进行测定。The etching solution is rich in heavy metals, and its heavy metals are determined.
表23刻蚀液重金属含量Table 23 Etching solution heavy metal content
序号serial number | 有害物质项目Hazardous Substances Program | 含量(mg/kg)Content (mg/kg) |
11 | AsAs | 645.1645.1 |
22 | SeSe | 245.1245.1 |
33 | ZnZn | 481.4481.4 |
44 | PbPb | 45.145.1 |
55 | CdCd | 256.1256.1 |
66 | NiNi | 458.1458.1 |
77 | Mnmn | 2634.12634.1 |
88 | CrCr | 1584.21584.2 |
99 | CuCu | 692.4692.4 |
1010 | BaBa | 699.1699.1 |
根据各项物质数据分析,刻蚀液中含有大量的重金属,浸出毒性强,处理难度大。因此刻蚀液为工业有机废弃物中处理难题。According to the data analysis of various substances, the etching solution contains a large amount of heavy metals, which is highly toxic and difficult to handle. Therefore, the etching solution is a difficult problem in the treatment of industrial organic waste.
根据原料理化性质与灰分元素数据,利用软件进行数据模型计算,确定其中比例为实验室废液:刻蚀液:精馏残渣:生物发酵泥:树脂粉:活性炭=3:2:1:2:2:1According to the physical and chemical properties of raw materials and ash element data, use software to perform data model calculations, and determine the ratio as laboratory waste liquid: etching liquid: rectification residue: biological fermentation sludge: resin powder: activated carbon = 3:2:1:2: 2:1
对配置完成的原料进行性质的检测,数据结果入下表。The properties of the configured raw materials are tested, and the data results are listed in the table below.
表24原料物理化学性质表Table 24 Physical and chemical properties of raw materials
性质nature | 数值value |
热值(kJ/g)Calorific value (kJ/g) | 25.48225.482 |
灰熔点(℃)Ash melting point (℃) | 12001200 |
粘度(mPa·s)Viscosity (mPa·s) | 541541 |
含水率(%)Moisture content (%) | 1212 |
氯含量(%)Chlorine content (%) | 3.43.4 |
有机氯(%)Organochlorine (%) | 2.12.1 |
氟含量(%)Fluorine content (%) | 22 |
磷含量(%)Phosphorus content (%) | 4.54.5 |
硫含量(%)Sulfur content (%) | 2.42.4 |
灰分硅含量(%)Ash silicon content (%) | 1515 |
灰分钙含量(%)Ash calcium content (%) | 2020 |
灰分铝含量(%)Ash aluminum content (%) | 4.54.5 |
灰分铁含量(%)Ash iron content (%) | 2.12.1 |
灰分钠含量(%)Ash sodium content (%) | 1515 |
该数据结果符合原料的要求,可以作为原料进行气化炉气化。The data results meet the requirements of raw materials, and can be used as raw materials for gasifier gasification.
该原料经气化炉加压气化,气化炉温度为1400℃、压力为2.1Mpa,氧气体积比与原料体积比为402,有机流体物质处理量为10m
3/h。循环激冷水量为60t/h。
The raw material is pressurized and gasified by a gasifier with a temperature of 1400°C, a pressure of 2.1Mpa, a volume ratio of oxygen to raw material of 402, and an organic fluid treatment capacity of 10m 3 /h. The amount of circulating chilled water is 60t/h.
该种条件下整体处理实验室废液150t,刻蚀液100t,精馏残渣50t,生物发酵泥100t,树脂粉100t,活性炭50t。通过前期元素的控制与调整,结合元素的转化规律,通过理论计算分析将会产生固体副产物产物20t-30t,激冷水体引入氯化物12t-14t,激冷水体引入磷12t-14t.Under this condition, 150t of laboratory waste liquid, 100t of etching solution, 50t of rectification residue, 100t of biological fermentation mud, 100t of resin powder, and 50t of activated carbon are treated as a whole. Through the control and adjustment of elements in the early stage, combined with the transformation rules of elements, 20t-30t of solid by-products will be produced through theoretical calculation and analysis, 12t-14t of chloride will be introduced into the chilled water body, and 12t-14t of phosphorus will be introduced into the chilled water body.
实际厂区生产过程中气化炉气化激冷水淬玻璃态副产物产生20.4t,气体物质经过激冷进入分离器去除激冷过程带入的激冷水,分离后的气体进入洗涤室进行洗涤,去除气体中颗粒物,颗粒物去除后对冷却的气体进行变换、湿法脱硫去除气体中的硫产物,得到副产物硫磺为4.5t,同时得到282580m
3的氢气与222452m
3的二氧化碳。对产生氢气进行成分测定,氢气浓度达99.999%,二氧化碳气体浓度达99.1%。
In the production process of the actual factory area, 20.4 tons of glassy by-products are produced by the gasification quenching water quenching of the gasification furnace. Particulates in the gas, after the particulates are removed, the cooled gas is converted and wet desulfurized to remove sulfur products in the gas, and the by-product sulfur is 4.5t, and 282580m3 of hydrogen and 222452m3 of carbon dioxide are obtained at the same time. The composition of the generated hydrogen is determined, the hydrogen concentration reaches 99.999%, and the carbon dioxide gas concentration reaches 99.1%.
沉降池中的废水进入压滤机进行压滤的得到滤饼产物为4.5t。废水后经历磷酸铵镁处理工艺,得到磷酸铵镁13.9t。后续废水经分级除盐工艺,提取印染用盐为12.4t.The waste water in the settling tank enters the filter press for pressure filtration to obtain a filter cake product of 4.5t. After the waste water undergoes ammonium magnesium phosphate treatment process, 13.9t of ammonium magnesium phosphate is obtained. Subsequent waste water undergoes a graded desalination process to extract 12.4t of salt for printing and dyeing.
对产生氢气进行成分测定,氢气浓度达99.999%,二氧化碳气体浓度达99%。The composition of the generated hydrogen is determined, the hydrogen concentration reaches 99.999%, and the carbon dioxide gas concentration reaches 99%.
本处理过程中重点为如何实现重金属的固化对玻璃态副产物进行详细的分析与测定。处理过程中产生的玻璃态副产物化学对其进行化学成分的测定,利用 XRF确定其中化学成分如下表25.The focus of this treatment process is how to realize the solidification of heavy metals and carry out detailed analysis and determination of glassy by-products. The chemical composition of the glassy by-products produced during the treatment process was determined, and the chemical composition was determined by XRF as shown in Table 25.
表25玻璃态副产物化学成分表Table 25 Glassy by-product chemical composition list
数据表显示玻璃态副产物以硅钙铁元素为主,结合配方调整过程,实现了元素的定向的转移,同时对玻璃态副产物进行XRD数据图谱的检测玻璃体含量为98%The data sheet shows that the by-products in the glassy state are mainly composed of silicon-calcium-iron elements. Combined with the formula adjustment process, the directional transfer of elements has been realized. At the same time, the XRD data spectrum of the glassy by-products shows that the vitreous content is 98%.
同时对玻璃态副产物进行电镜分析,如图4所示,电镜数据显示玻璃态副产物主要元素分布为钙、硅、铝、磷、氧,这几种元素均可实现固体成分的转移,因此元素的分布表明,通过调整实现了,元素的定向转化。At the same time, the glassy by-products were analyzed by electron microscope. As shown in Figure 4, the electron microscope data show that the main elements of the glassy by-products are calcium, silicon, aluminum, phosphorus, and oxygen. These elements can realize the transfer of solid components, so The distribution of the elements shows that, through the adjustment, the directional transformation of the elements is achieved.
表26玻璃态副产物重金属含量Table 26 Glassy by-product heavy metal content
序号serial number | 有害物质项目Hazardous Substances Program | 含量(mg/kg)Content (mg/kg) |
11 | AsAs | 64.164.1 |
22 | SeSe | 31.031.0 |
33 | ZnZn | 40.140.1 |
44 | PbPb | 4.54.5 |
55 | CdCd | 25.1325.13 |
66 | NiNi | 55.455.4 |
77 | Mnmn | 267267 |
88 | CrCr | 210.1210.1 |
99 | CuCu | 80.180.1 |
1010 | BaBa | 60.160.1 |
玻璃态副产物进行酸浸出与水浸出成分分析测定结果如下。The results of acid leaching and water leaching component analysis of glassy by-products are as follows.
表27玻璃态副产物浸出情况表Table 27 Glassy by-product leaching table
数据表显示,玻璃态副产物浸出特性同样满足要求,可以利用作为铺路材料。The data sheet shows that the glassy by-product leaching characteristics are also satisfactory and can be utilized as a paving material.
对回用水体进行进一步的数据分析,同时检测分级脱盐处理与磷酸铵镁处理效果。Further data analysis is carried out on the reused water body, and the effects of graded desalination treatment and ammonium magnesium phosphate treatment are tested at the same time.
表28废水处理效果对比表Table 28 Wastewater Treatment Effect Comparison Table
水体Water body | 处理前before processing | 处理后after treatment |
TOC(ppm)TOC (ppm) | 4545 | 4040 |
氨氮(ppm)Ammonia nitrogen (ppm) | 404404 | 22 |
总磷(ppm)Total phosphorus (ppm) | 524524 | 44 |
含盐量(%)Salt content (%) | 1414 | 22 |
数据表显示,经处理后的回用水,数值达标。且分级除盐工艺与磷酸铵镁处理工艺满足实际生产要求。The data table shows that the value of the treated reused water reaches the standard. Moreover, the graded desalination process and magnesium ammonium phosphate treatment process meet the actual production requirements.
本实例利用刻蚀液作为有废弃物的处理,刻蚀液中含有大量的重金属,金属含量高,需要结合硅、铝、钙等元素进行重金属的固化。通过的玻璃态副产物的金属含量,元素分布等多种性质测定,确定实现重金属的固化,整体工艺实现无害化生产。In this example, the etching solution is used as waste treatment. The etching solution contains a large amount of heavy metals, and the metal content is high. It needs to be combined with silicon, aluminum, calcium and other elements to solidify the heavy metals. Through the determination of the metal content, element distribution and other properties of the glassy by-products, it is determined to achieve the solidification of heavy metals, and the overall process realizes harmless production.
对比例1Comparative example 1
现有刻蚀液高浓度废水需要处理,采用水煤浆气化协同处置技术进行处理,刻蚀液高浓度废水性质如下表。因刻蚀液中含有大量的重金属,因此主要着重分析产生的玻璃态产物的浸出特性。The existing high-concentration wastewater of etching solution needs to be treated, and the coal-water slurry gasification co-processing technology is used for treatment. The properties of high-concentration wastewater of etching solution are as follows. Because the etchant contains a large amount of heavy metals, the leaching characteristics of the glassy products produced are mainly analyzed.
表29高浓度废水性质表Table 29 Properties of High Concentration Wastewater
样品sample | 高浓度废水High concentration wastewater |
热值(kJ/g)Calorific value (kJ/g) | 66 |
灰分含量(%)Ash content (%) | 11 |
灰熔点(℃)Ash melting point (℃) | 800800 |
粘度(mpa)Viscosity (mpa) | 11 |
氯(%)chlorine(%) | 22 |
氟(%)fluorine(%) | 11 |
硫(%)sulfur(%) | 0.40.4 |
磷(%)phosphorus(%) | 11 |
pHpH | 66 |
刻蚀液高浓度有机废水与煤配比为4:6。对其形成的料浆进行分析The ratio of high-concentration organic wastewater of etching solution to coal is 4:6. Analyze the resulting slurry
表30料浆物理化学性质表Table 30 Physicochemical Properties of Slurry
性质nature | 数值value |
热值(kJ/g)Calorific value (kJ/g) | 18.0518.05 |
灰熔点(℃)Ash melting point (℃) | 11101110 |
粘度(mPa·s)Viscosity (mPa·s) | 10001000 |
含水率(%)Moisture content (%) | 4040 |
氯含量(%)Chlorine content (%) | 0.10.1 |
有机氯(%)Organochlorine (%) | 0.20.2 |
氟含量(%)Fluorine content (%) | 2.12.1 |
磷含量(%)Phosphorus content (%) | 4.14.1 |
硫含量(%)Sulfur content (%) | 3.23.2 |
灰分硅含量(%)Ash silicon content (%) | 5050 |
灰分钙含量(%)Ash calcium content (%) | 99 |
灰分铝含量(%)Ash aluminum content (%) | 44 |
灰分铁含量(%)Ash iron content (%) | 1.21.2 |
灰分钠含量(%)Ash sodium content (%) | 11 |
该原料经气化炉加压气化,气化炉温度为1250℃、压力为1.6Mpa,氧气体积量比原料体积量为400,有机流体物质处理量为6m
3/h。循环激冷水量为60t/h。该种条件下整体处理高浓度有机废水40t,煤60t。若依据本发明计算规则,将会产生固体副产物产物0.4t-0.6t,激冷水体引入氯化物2t-3t,激冷水体引入磷0.2t-1t。实际厂区水淬玻璃态副产物产生15.5t,炭黑产物8.4t。合成气产量250601m
3/h,其中氢气含量30%。其中玻璃态副产物跟理论计算相差较大,原因为煤中灰分在没起到元素调节作用的同时,扩大玻璃态副产物的体量。
The raw material is pressurized and gasified in a gasification furnace, the temperature of the gasifier is 1250°C, the pressure is 1.6Mpa, the oxygen volume ratio is 400 to the raw material volume, and the organic fluid material treatment capacity is 6m 3 /h. The amount of circulating chilled water is 60t/h. Under this condition, 40t of high-concentration organic wastewater and 60t of coal will be treated as a whole. According to the calculation rules of the present invention, 0.4t-0.6t of solid by-products will be produced, 2t-3t of chloride will be introduced into the chilled water body, and 0.2t-1t of phosphorus will be introduced into the chilled water body. In the actual factory area, 15.5 tons of water-quenched glassy by-products and 8.4 tons of carbon black products are produced. The output of syngas is 250601m 3 /h, of which the hydrogen content is 30%. Among them, the glassy by-products are quite different from the theoretical calculation, because the ash in coal expands the volume of the glassy by-products while not playing the role of regulating elements.
对玻璃态副产物进行XRD数据分析,结果如图5所示。玻璃化程度差,玻璃体含量为60%。The XRD data analysis of the glassy by-products is shown in Figure 5. The degree of vitrification is poor, and the vitreous body content is 60%.
玻璃态副产物进行酸浸出与水浸出成分分析测定结果如下。The results of acid leaching and water leaching component analysis of glassy by-products are as follows.
表31玻璃态副产物浸出情况表Table 31 Glassy by-product leaching table
本实例显示,利用水煤浆气化协同处置危废,为能实现对刻蚀液中重金属固化,浸出指标远高于要求。同时煤渣的加入增大了玻璃态副产物的体量,对于后续的处理未能实现无害化生产,造成环境的污染。This example shows that, in order to achieve the solidification of heavy metals in the etching solution, the leaching index is much higher than the requirement for the co-processing of hazardous waste by coal-water slurry gasification. At the same time, the addition of coal slag increases the volume of glassy by-products, which fails to achieve harmless production for subsequent treatment, causing environmental pollution.
对比例2Comparative example 2
现有多种工业有机危险废弃物,其中固体组分代表为用于有机气体吸附的粉末活性炭,其中半固半液组分代表为富含DMF的精馏残渣。两种有机废弃物采用水煤浆气化协同处置技术进行处置。对物质化学性质进行分析。There are a variety of industrial organic hazardous wastes. The solid component is powdered activated carbon used for organic gas adsorption, and the semi-solid and semi-liquid component is the distillation residue rich in DMF. Two kinds of organic wastes are disposed of by coal-water slurry gasification co-processing technology. Analyze the chemical properties of substances.
表32待处理样品理化性质表Table 32 Physicochemical properties of samples to be treated
样品sample | 精馏残渣Distillation residue | 活性炭activated carbon |
热值(kJ/g)Calorific value (kJ/g) | 17.85417.854 | 16.78916.789 |
灰分含量(%)Ash content (%) | 22.422.4 | 10.4410.44 |
灰熔点(℃)Ash melting point (℃) | 942942 | >1450>1450 |
粘度(mPa·s)Viscosity (mPa·s) | 20002000 | \\ |
氯(%)chlorine(%) | 1.081.08 | 2.142.14 |
氟(%)fluorine(%) | 22 | 11 |
硫(%)sulfur(%) | 8.68.6 | 0.690.69 |
磷(%)phosphorus(%) | 11 | 8.78.7 |
依据水煤浆气化协同处置技术水煤浆:精馏残渣:活性炭=5:3:2.According to coal water slurry gasification co-processing technology, coal water slurry: distillation residue: activated carbon = 5:3:2.
该料浆经气化炉加压气化,气化炉温度为1250℃、压力为0.98Mpa。有机流体物质处理量为10m
3/h。循环激冷水量为60t/h,氧气体积量与原料体积量比为390
The slurry is pressurized and gasified in a gasifier with a temperature of 1250°C and a pressure of 0.98Mpa. The treatment capacity of organic fluid substances is 10m 3 /h. The amount of circulating quenching water is 60t/h, and the ratio of oxygen volume to raw material volume is 390
该种条件下整体处理水煤浆200t,精馏残渣120t,活性炭80t,若依据本发明计算规则,将会产生固体副产物产物8t-16t,激冷水体引入氯化物2t-3t,激冷水体引入磷8t-10t.Under this condition, 200t of coal-water slurry, 120t of rectification residue, and 80t of activated carbon will be treated as a whole. If the calculation rules of the present invention are used, 8t-16t of solid by-products will be produced, and 2t-3t of chlorides will be introduced into the chilled water body. Introduce phosphorus 8t-10t.
实际生产过程厂区水淬玻璃态副产物产生60.2t,炭黑产物10.4t。合成气产量36541m
3/h,其中氢气含量38%。
In the actual production process, 60.2 tons of water-quenched glassy by-products and 10.4 tons of carbon black products are produced in the factory area. Syngas production is 36541m 3 /h, of which the hydrogen content is 38%.
玻璃态副产物进行酸浸出与水浸出成分分析测定结果如下。The results of acid leaching and water leaching component analysis of glassy by-products are as follows.
表33玻璃态副产物浸出情况表Table 33 Glassy by-product leaching table
数据分析水煤浆协同处置过程中,水浸出效果不达标Data analysis During the co-processing of coal-water slurry, the water leaching effect is not up to standard
循环水体中的有机物含量可从侧面衡量气化炉中有机物分气化效果与气化效率,对循环水体中的有机物进行实际检测检测数据如下表。The content of organic matter in the circulating water body can be used to measure the gasification effect and gasification efficiency of the organic matter in the gasifier from the side. The actual detection data of the organic matter in the circulating water body are shown in the table below.
表34激冷水有机物含量Table 34 Chilled water organic matter content
时间(h)time (h) | TOC(ppm)TOC (ppm) |
66 | 20002000 |
1818 | 21462146 |
24twenty four | 34593459 |
3030 | 45874587 |
3636 | 57125712 |
4242 | 54715471 |
4848 | 45614561 |
5454 | 23522352 |
6060 | 35413541 |
6666 | 45874587 |
7272 | 65416541 |
本实施例为典型工业有机废弃物的处置,利用水煤浆气化协同技术处理典型有机废弃物,回用水体有机物显示,气化炉中气化效果较差,没有控制好有机物资源化利用。有机物资源化利用较差,且水体中无机盐利用还需进行有机物脱除。This example is the disposal of typical industrial organic wastes. Coal-water slurry gasification synergistic technology is used to process typical organic wastes. The organic matter in the recycled water body shows that the gasification effect in the gasifier is poor, and the resource utilization of organic matter is not well controlled. The resource utilization of organic matter is poor, and the utilization of inorganic salts in water requires the removal of organic matter.
上述实施例中,实施例1凸显本发明工业有机危险废弃物的广泛适用性。实例中选取矿物泥作为入炉原料,由于矿物泥本身热值低、灰分高、金属种类复杂,现有技术对其无法进行处理利用。本发明通过理化性质分析,充分利用其金属种类复杂特性,调节入炉原料不同金属含量,最终不仅实现了矿物泥的无害化和资源化利用,这表明本发明具有广泛适用性的特点。实施例2与对比例2凸显了本发 明有机物的气化转化效率高。两实例对同类工业有机危险废弃物采用不同技术进行处理,对比分析回用水中有机物含量,通过对入炉原料精细的调整,可以实现有机物更充分的气化,这表明本发明可以实现对危险废弃物中有机物无害化处理与资源化高效利用。实施例3为本发明采用典型、大宗的有机危险废弃物作为原料进行处理,整体处理过程稳定,玻璃体副产物成分满足要求,高纯氢气达标并产量较高,这表明实际生产过程中,本发明具有性能稳定可靠,可以实现有机危险废弃物资源化利用与无害化处理相统一。实施例4与对比例2凸显本发明实现重金属稳定化与无害化。两实例针对含重金属有机废弃物处理后玻璃态副产物浸出毒性与产生量进行对比分析,本发明通过前期灰分各项主要金属含量的调整,实现了重金属固化且稳定化效果更好,玻璃体态水淬渣减量化的同时,实现无害化生产。综上实施例,充分说明本发明通过对全有机危险废弃物进行多相态预处理、多元素调控、多组份均质及精准配伍的入炉原料配置,可以实现对有机物的更高的气化转化效率及重金属的无害化,同时实现氮、磷、氯、钠、钾、硫等元素的资源化利用,污染物近零排放,是一种低碳绿色清洁的技术方法。Among the above examples, Example 1 highlights the wide applicability of the present invention to industrial organic hazardous waste. In the example, mineral slime is selected as the furnace raw material. Due to the low calorific value, high ash content and complex metal types of the mineral slime, it cannot be processed and utilized by the existing technology. Through the analysis of physical and chemical properties, the present invention makes full use of the complex characteristics of the metal types, adjusts the content of different metals in the raw materials into the furnace, and finally not only realizes the harmless and resourceful utilization of mineral slime, which shows that the present invention has the characteristics of wide applicability. Example 2 and Comparative Example 2 highlight the high gasification conversion efficiency of organic matter in the present invention. In the two examples, different technologies are used to treat similar industrial organic hazardous wastes, and the content of organic matter in the recycled water is compared and analyzed. By finely adjusting the raw materials into the furnace, more sufficient gasification of organic matter can be realized, which shows that the present invention can realize the reduction of hazardous waste. Harmless treatment and efficient resource utilization of organic matter in waste. Example 3 shows that the present invention uses typical and bulk organic hazardous wastes as raw materials for processing, the overall processing process is stable, the components of by-products in the vitreous body meet the requirements, the high-purity hydrogen reaches the standard and the output is relatively high, which shows that in the actual production process, the present invention It has stable and reliable performance, and can realize the unification of resource utilization and harmless treatment of organic hazardous waste. Example 4 and Comparative Example 2 highlight that the present invention realizes the stabilization and harmlessness of heavy metals. The two examples compare and analyze the leaching toxicity and production amount of glassy by-products after the treatment of organic waste containing heavy metals. The present invention realizes the solidification of heavy metals and better stabilization effect through the adjustment of the main metal content of ash in the early stage, and the vitreous water While reducing the amount of quenched slag, realize harmless production. In summary, the above examples fully illustrate that the present invention can achieve higher gas efficiency for organic matter by performing multi-phase state pretreatment, multi-element control, multi-component homogeneity and precise compatibility of raw materials into the furnace for all organic hazardous waste. It is a low-carbon, green and clean technical method to improve the conversion efficiency and harmless of heavy metals, and at the same time realize the resource utilization of nitrogen, phosphorus, chlorine, sodium, potassium, sulfur and other elements, and achieve near-zero discharge of pollutants.
Claims (10)
- 全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于包括如下步骤:The harmless and resourceful method of gasification and high-temperature melting of industrial organic hazardous waste is characterized in that it includes the following steps:1)根据相态,对各工业有机危险废弃物进行配伍预处理;1) According to the phase state, carry out compatibility pretreatment on various industrial organic hazardous wastes;2)分析测定经配伍预处理后的各工业有机危险废弃物的理化性质,所述理化性质包括主要元素含量、pH值、热值、粘度、灰熔点、灰分含量等;2) Analyzing and measuring the physical and chemical properties of various industrial organic hazardous wastes after compatibility pretreatment, the physical and chemical properties include main element content, pH value, calorific value, viscosity, ash melting point, ash content, etc.;3)对测定理化性质后的工业有机危险废弃物进行入炉原料的配置,配置完成后入炉原料理化性质应满足:总热值为15kJ/g~25kJ/g、原料灰分灰熔点为800℃~1200℃、原料粘度应小于800mPa·s、原料含水率为10%~30%、原料总氯含量应小于10%、有机氯含量应小于6%、原料总硫量应小于8%、原料含总氟量应小于6%;3) Configure the raw materials for the industrial organic hazardous waste after the physical and chemical properties are determined. After the configuration is completed, the physical and chemical properties of the raw materials for the furnace should meet: the total calorific value is 15kJ/g-25kJ/g, and the ash melting point of the raw material is 800°C ~1200°C, raw material viscosity should be less than 800mPa·s, raw material moisture content 10%-30%, raw material total chlorine content should be less than 10%, organic chlorine content should be less than 6%, raw material total sulfur content should be less than 8%, raw material content The total fluorine content should be less than 6%;4)对工业有机危险废弃物进行多元素调控,配置完成后入炉原料灰分元素组成应满足:硅含量为5%-50%、磷含量为1%-10%、铝含量为5%-15%、铁含量为1%-5%、钠含量为10%-40%、钙含量为5%-50%;4) Multi-element control is carried out for industrial organic hazardous waste. After the configuration is completed, the ash element composition of the raw material into the furnace should meet: silicon content of 5%-50%, phosphorus content of 1%-10%, aluminum content of 5%-15% %, iron content is 1%-5%, sodium content is 10%-40%, calcium content is 5%-50%;5)经精准调控配置后的原料,进入气化炉气化与高温熔融,其中进入气化炉的原料全为工业有机危险废弃物,不掺杂化石能源;反应后的高温气体与熔融态无机物迅速进入激冷室激冷,实现高温气体的冷却与熔融态无机物的固化;在此过程将会产生激冷废水,废水中溶解大部分无机盐;5) The raw materials that have been precisely regulated and configured enter the gasifier for gasification and high-temperature melting. The raw materials that enter the gasifier are all industrial organic hazardous waste and are not mixed with fossil energy; the high-temperature gas after the reaction and the molten inorganic The substance quickly enters the chilling chamber for chilling to realize the cooling of high-temperature gas and the solidification of molten inorganic substances; in this process, chilling wastewater will be generated, and most of the inorganic salts will be dissolved in the wastewater;6)降温后的气体经分离、洗涤、变换、脱硫后形成主要为氢气与二氧化碳的气体,该气体经脱碳后形成二氧化碳与高纯氢气产品,经脱硫后得到的硫化氢气体进一步转为硫磺副产品;6) The cooled gas is separated, washed, transformed, and desulfurized to form a gas mainly composed of hydrogen and carbon dioxide. The gas is decarburized to form carbon dioxide and high-purity hydrogen products, and the hydrogen sulfide gas obtained after desulfurization is further converted into sulfur By-products;7)熔融态的无机物经激冷后会产生玻璃态副产物,由于在入炉原料的配置过程中,对主要元素成分进行了调控,该玻璃态副产物的毒性能满足水浸出与酸浸出的相关标准,可作为一般固废利用;7) The molten inorganic matter will produce glassy by-products after quenching. Since the main element components are regulated during the configuration of the raw materials into the furnace, the toxicity of the glassy by-products can meet the requirements of water leaching and acid leaching. The relevant standards can be used as general solid waste;8)激冷废水中含有大量无机盐与细小颗粒,激冷水在沉降池沉降进行固液分离,下层固含物进入板框压滤机进行压滤,形成炭黑滤饼,其毒性满足水浸出与酸浸出的相关标准,可作为一般固废利用,或进一步回到气化炉进行原料配伍使用;8) The chilled wastewater contains a large amount of inorganic salts and fine particles. The chilled water settles in the settling tank for solid-liquid separation, and the solids in the lower layer enter the plate and frame filter press for pressure filtration to form carbon black filter cake, whose toxicity meets water leaching Relevant standards related to acid leaching can be used as general solid waste, or further returned to the gasifier for raw material compatibility;9)收集沉降池上层清液与压滤后清液,采用磷酸铵镁法处理工艺,提取其 中的氮磷资源,形成的鸟粪石可作为复合肥的生产原料,经过处理后的废水做激冷水循环利用,如循环废水中溶解无机盐含量大于10%,需进入蒸发装置蒸发结晶脱盐,所得的无机盐经过分离以氯化钠为主,经分步结晶提纯到95%以上纯度后可作为印染用盐使用。9) Collect the supernatant of the sedimentation tank and the supernatant after pressure filtration, and use the ammonium magnesium phosphate treatment process to extract the nitrogen and phosphorus resources. The formed struvite can be used as raw materials for the production of compound fertilizers. Cold water recycling, if the dissolved inorganic salt content in the circulating wastewater is greater than 10%, it needs to enter the evaporation device for evaporation and crystallization for desalination, the obtained inorganic salt is mainly sodium chloride after separation, and can be used as Used for dyeing and printing.
- 如权利要求1所述的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于所述的步骤1)具体为:The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes as claimed in claim 1, characterized in that said step 1) is specifically:非粘稠状固体有机危险废弃物进行粉碎研磨处理,处理后的固体粒径控制在100-600目;粘稠状固体有机危险废弃物首先进行包装物和固体的机械剥离,包装物清洗满足标准后作为一般固废利用,剥离的固体物先进行机械撕碎,而后在有机废水或溶剂作用下,在密闭的容器中加热搅拌打浆成料;The non-viscous solid organic hazardous waste is crushed and ground, and the solid particle size after treatment is controlled at 100-600 mesh; the viscous solid organic hazardous waste is first mechanically stripped from the package and the solid, and the package is cleaned to meet the standard Finally, it is used as general solid waste. The stripped solids are first shredded mechanically, and then heated and stirred in a closed container under the action of organic wastewater or solvents to form materials;液态有机危险废弃物首先在储存罐中进行静置分层,然后通过反应去除其反应性和腐蚀性,经静置分层后根据液体的不同密度范围通过质量流量计输送至不同液体储罐备用;The liquid organic hazardous waste is firstly stratified in the storage tank, and then reacts to remove its reactivity and corrosiveness. After standing and stratifying, it is transported to different liquid storage tanks through mass flow meters according to the different density ranges of the liquid. ;半固半液态有机危险废弃物先进行静置分层,分层后的上层液抽离至液体有机危险废弃物储存罐,按液态有机危险废弃物处理方法处理;下层固体按粘稠状固体有机危险废弃物处理方法处理。The semi-solid and semi-liquid organic hazardous waste is put into static stratification first, and the stratified upper liquid is extracted to the liquid organic hazardous waste storage tank, and treated according to the liquid organic hazardous waste treatment method; the lower solid is treated as viscous solid organic waste. Hazardous waste disposal methods.
- 如权利要求1所述的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于所述工业有机危险废弃物选自国家危险废物名录(2021)中HW01~06、HW08~13、HW37~40、HW45、HW49、HW50类的危险废物。The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes as claimed in claim 1, characterized in that the industrial organic hazardous wastes are selected from HW01-06 in the National Hazardous Waste List (2021) , HW08~13, HW37~40, HW45, HW49, HW50 types of hazardous waste.
- 如权利要求2所述的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于所述的液态有机危险废弃物在储存罐中进行静置分层后,根据各层液态有机危险废弃物的性质,先进行反应去除反应性;当通过反应无法去除反应性时,根据液体有机废弃物性质泵送第三种液体有机危废废弃物进行反应,并根据其中反应的变化,调节液体pH值促进其中化学反应特性和腐蚀性的去除。The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes as claimed in claim 2, characterized in that after the liquid organic hazardous wastes are placed in the storage tank and stratified, according to According to the nature of each layer of liquid organic hazardous waste, the reaction is carried out first to remove the reactivity; when the reactivity cannot be removed through the reaction, the third liquid organic hazardous waste is pumped according to the nature of the liquid organic waste for reaction, and according to the reaction Changes in the pH of the liquid are adjusted to facilitate the removal of chemically reactive and corrosive properties.
- 如权利要求1所述的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于所述步骤5)的气化及高温熔融反应温度为1000℃~1500℃,气化炉压力0.5Mpa~8Mpa,输入气化炉氧气与原料体积比为300:1~500:1,气化炉内喷嘴部分区域为氧化态,气化炉喷嘴外部区域为还原态。The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes according to claim 1, characterized in that the reaction temperature of gasification and high-temperature melting in step 5) is 1000°C to 1500°C, The gasifier pressure is 0.5Mpa-8Mpa, the volume ratio of input gasifier oxygen to raw material is 300:1-500:1, part of the nozzle area inside the gasifier is in an oxidized state, and the outer area of the gasifier nozzle is in a reduced state.
- 如权利要求1所述的全工业有机危险废弃物气化及高温熔融的无害化和资 源化方法,其特征在于所述的步骤7)中,若发现玻璃态副产物具有危废特性,则将其作为危险废弃物,返回步骤1)根据相态进行预处理,后用于气化入炉原料的配置。The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes as claimed in claim 1, characterized in that in step 7), if the glassy by-products are found to have hazardous waste characteristics, then Treat it as hazardous waste and return to step 1) for pretreatment according to the phase state, and then use it for the configuration of raw materials for gasification into the furnace.
- 如权利要求1所述的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于所述步骤8)得到的炭黑滤饼若发现具有危废特性,则将其作为危险废弃物,返回步骤1)根据相态进行预处理,后用于气化入炉原料的配置。As claimed in claim 1, the harmless and resourceful method of gasification of all industrial organic hazardous wastes and high-temperature melting is characterized in that if the carbon black filter cake obtained in said step 8) is found to have hazardous waste characteristics, it will be As a hazardous waste, return to step 1) for pretreatment according to the phase state, and then use it for the configuration of the raw material for gasification into the furnace.
- 如权利要求1所述的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于所述步骤9)利用产生的废水,对废水中氮磷用于磷酸铵镁制备,对废水中的氯化钠、氯化钾等无机盐进行分步结晶提纯利用,实现氮、磷、氯、钠、钾等元素的资源化利用。The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes as claimed in claim 1, characterized in that said step 9) utilizes the waste water produced, and nitrogen and phosphorus in the waste water are used for ammonium magnesium phosphate Preparation, stepwise crystallization, purification and utilization of inorganic salts such as sodium chloride and potassium chloride in wastewater, to realize resource utilization of nitrogen, phosphorus, chlorine, sodium, potassium and other elements.
- 如权利要求1所述的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于,所述步骤3)和步骤4)中,控制原料调控入炉原料热值为18.647kJ/g、原料灰分灰熔点为1110℃、原料粘度为200mPa·s、原料含水率为11%、原料氯含量2.6%,有机氯含量1.5%、原料含硫量0.8%、原料含氟量为2.1%;入炉原料灰分元素组成,硅含量为14.1%、磷含量为3.1%、铝含量为4.4%、铁含量为1.2%、钠含量为11.1%、钙含量为13.2%。The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes as claimed in claim 1, characterized in that, in the step 3) and step 4), the calorific value of raw materials into the furnace is controlled by controlling the raw materials 18.647kJ/g, raw material ash melting point 1110°C, raw material viscosity 200mPa·s, raw material moisture content 11%, raw material chlorine content 2.6%, organic chlorine content 1.5%, raw material sulfur content 0.8%, raw material fluorine The ash content of raw materials into the furnace is composed of elements, silicon content is 14.1%, phosphorus content is 3.1%, aluminum content is 4.4%, iron content is 1.2%, sodium content is 11.1%, and calcium content is 13.2%.
- 如权利要求1所述的全工业有机危险废弃物气化及高温熔融的无害化和资源化方法,其特征在于,所述步骤5)中,气化炉温度为1350℃、压力为1.8Mpa,流动型入炉原料处理流量为6m 3/h,输入气化炉氧气体积与原料比为400:1,循环激冷水量为60t/h。 The harmless and resourceful method of gasification and high-temperature melting of all industrial organic hazardous wastes according to claim 1, characterized in that, in the step 5), the temperature of the gasifier is 1350°C and the pressure is 1.8Mpa , flow type into the furnace raw material processing flow rate is 6m 3 /h, input gasifier oxygen volume to raw material ratio is 400:1, circulating quenching water is 60t/h.
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