WO2023109027A1 - Method for desalting and purifying 1,3-propanediol fermentation broth - Google Patents

Method for desalting and purifying 1,3-propanediol fermentation broth Download PDF

Info

Publication number
WO2023109027A1
WO2023109027A1 PCT/CN2022/096617 CN2022096617W WO2023109027A1 WO 2023109027 A1 WO2023109027 A1 WO 2023109027A1 CN 2022096617 W CN2022096617 W CN 2022096617W WO 2023109027 A1 WO2023109027 A1 WO 2023109027A1
Authority
WO
WIPO (PCT)
Prior art keywords
chromatographic separation
component
propanediol
separation column
fermentation broth
Prior art date
Application number
PCT/CN2022/096617
Other languages
French (fr)
Chinese (zh)
Inventor
罗吉安
刘宾
张叶兴
石国柱
张赟
朱晓飞
吴文学
Original Assignee
苏州苏震生物工程有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 苏州苏震生物工程有限公司 filed Critical 苏州苏震生物工程有限公司
Publication of WO2023109027A1 publication Critical patent/WO2023109027A1/en

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74Separation; Purification; Use of additives, e.g. for stabilisation
    • C07C29/76Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C29/00Preparation of compounds having hydroxy or O-metal groups bound to a carbon atom not belonging to a six-membered aromatic ring
    • C07C29/74Separation; Purification; Use of additives, e.g. for stabilisation
    • C07C29/76Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment
    • C07C29/80Separation; Purification; Use of additives, e.g. for stabilisation by physical treatment by distillation
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C31/00Saturated compounds having hydroxy or O-metal groups bound to acyclic carbon atoms
    • C07C31/18Polyhydroxylic acyclic alcohols
    • C07C31/20Dihydroxylic alcohols
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02ATECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
    • Y02A20/00Water conservation; Efficient water supply; Efficient water use
    • Y02A20/124Water desalination

Definitions

  • the invention relates to the technical field of preparation of bio-based new materials, in particular to a method for desalting and purifying 1,3-propanediol fermentation liquid.
  • 1,3-propanediol (1,3-propanediol, 1,3-PDO) is a colorless, odorless, salty, hygroscopic viscous liquid, which is used to produce unsaturated polyester, plasticizer, surfactant , emulsifier and demulsifier raw material; in the polyurethane industry, it is often used as the raw material of polyester polyol, the initiator of polyether polyol and the chain extender of polyurethane, etc.; in the organic chemical industry, it is also important Monomers and intermediates are mainly used as polymer monomers, such as synthesizing polytrimethylene terephthalate (PTT), etc.
  • PTT polytrimethylene terephthalate
  • the PDO fermented liquid produced by the fermentation method is usually sterilized by ultrafiltration membrane filtration and protein removed by nanofiltration membrane, and then desalted by electrodialysis.
  • Electrodialysis utilizes the anions and Under the action of an electric field, the cations migrate to the two stages of the electric field and then pass through the anion exchange membrane and the cation exchange membrane, thereby realizing the process of removing anions and cations from the PDO fermentation broth.
  • the salt in the PDO fermentation broth is mainly organic acid
  • the main salts are sodium succinate and sodium acetate, which cannot be completely dissociated in aqueous solution, especially in the late stage of electrodialysis desalination, when the concentration of organic salt is extremely low, the phenomenon of water dissociation is serious, resulting in a decrease in the current efficiency of the fermentation broth , the pH value of the fermentation broth decreases; in addition, the residual protein in the fermentation broth will pollute the ion exchange membrane during the electrodialysis desalination process, resulting in a decrease in the efficiency of electrodialysis desalination;
  • the purpose of the invention is to overcome the deficiencies in the prior art, to provide a kind of improved 1,3-propanediol fermented liquid desalination purification method, this method can have higher PDO product yield, lower still residue and more Fewer process steps.
  • the technical solution adopted in the present invention is: a method for desalting and purifying 1,3-propanediol fermentation liquid, producing 1,3-propanediol by microbial fermentation to obtain 1,3-propanediol fermentation liquid, the purification method Including the following steps:
  • step (2) Carrying out chromatographic separation and desalination of the primary concentrate obtained in step (1) by using a chromatographic separation system, the chromatographic separation system comprising n sequentially connected chromatographic separation columns, where n is an integer greater than or equal to 3;
  • the chromatographic separation and desalination includes m continuous repetition periods, m and n are the same; wherein, the following procedures are performed sequentially in each repetition period:
  • Feed cycle pass part of the primary concentrated liquid into the chromatographic separation system for circulation until a chromatographic separation column enriches component A, and a chromatographic separation column enriches component B, and the component A contains 1 , 3-propanediol, the component B contains salt;
  • the first discharge from the entrance of the chromatographic separation column enriched in component A, the eluent is introduced to push component A out of the chromatographic separation column enriched in component A, and collect;
  • Part of the primary concentrate is introduced from the inlet of the previous chromatographic separation column of the chromatographic separation column enriched in component B, and component B is pushed out from the chromatographic separation column enriched in component B for collection; the previous chromatographic separation The column is the previous one in the opposite direction of the chromatographic separation column enriched in component B along the circulation flow direction;
  • the second discharge the eluent is fed into the inlet of the eluent from the first discharge, and the remaining component B in the chromatographic separation column enriched in component B in the first discharge is pushed out ,collect;
  • the latter repeating period has the following changes compared to the previous repeating period:
  • the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction;
  • step (3) Concentrating the desalted solution obtained in step (2) to obtain a secondary concentrate, and then purifying the obtained secondary concentrate to obtain 1,3-propanediol.
  • the resin in the chromatographic separation column is always in the chromatographic separation column, and the primary concentrated solution and eluent passed through move relative to the resin.
  • step (1) ultrafiltration is used for the filter sterilization.
  • the ultrafiltration is performed by using a ceramic membrane for bacteria and protein removal, and the filter pore size of the ceramic membrane is 5nm-50nm.
  • the concentration adopts multi-effect evaporation concentration, MVR evaporation concentration or multi-effect rectification, and the water content of the primary concentrate is 50-70wt%. Controlling the amount of water within this range can significantly reduce the amount of eluent added, reduce the cost of subsequent evaporation and dehydration, and improve the economy of the entire process.
  • the concentration adopts multi-effect evaporation concentration
  • the multi-effect evaporation concentration refers to the steam of the previous effect as the heat source of the latter effect, including three-effect evaporation, four-effect evaporation Evaporation, five-effect evaporation and six-effect evaporation, etc.
  • the 1,3-propanediol fermentation broth is produced by fermentation of the genus of Klebsiella, Clostridium, Citrobacter, Lactobacillus, Corynebacterium glutamicum or Escherichia coli, or is produced by these Produced by fermentation of genetically engineered bacteria of the genus.
  • the renewable biomass is a conventional renewable biological raw material in the field, specifically glycerol, etc.; using the renewable biomass as a raw material, Klebsiella fermentation is used to produce 1,3-propanediol
  • the method is a conventional method in this field.
  • its specific implementation method is: after the fermenter is inoculated, the temperature of the fermentation broth is controlled to be 30-40°C, the pH value is 6-7, the ventilation rate is 0.01-0.5vvm, and the stirring rate is 20-100rpm, During the fermentation process, measure the glycerol concentration of the substrate in the fermentation broth, add glycerin according to the glycerol consumption rate, ensure that the glycerol concentration in the fermentation broth is 0.5-30g/L, and put it into the tank after 30-60 hours of fermentation.
  • n is an integer greater than or equal to 6.
  • the resin used in the chromatographic separation column is a sodium-type homogeneous gel cationic chromatographic resin, which can separate component A and component A in the chromatographic column compared to other resins. Part B is easier to separate.
  • the circulation flow rate is 1-6BV/h, more preferably 2-4BV/h.
  • BV refers to the volume of a chromatographic separation column.
  • the feed volume of the primary concentrated liquid is 0.05-0.3BV, more preferably 0.08-0.22BV;
  • the feed volume of the eluent used to push component A out is 0.1-0.42BV, more preferably 0.08-0.24BV;
  • the feed volume of the liquid is 0.05-0.3BV, more preferably 0.08-0.22BV;
  • the feed volume of the eluent used to push out the remaining component B is 0.06-0.3BV, more preferably 0.08-0.22BV.
  • step (2) in the first discharge process, the operation of pushing out component A and component B is carried out simultaneously; and during the process of pushing out component A, close the The outlet of the next chromatographic separation column along the circulation flow direction of the chromatographic separation column enriched in component A; in the process of pushing out component B, close the next chromatographic separation column of the enriched component B along the circulation flow direction The outlet of the separation column;
  • step (2) when n is 6, the cycle time of the feed cycle is 6-20min, the chromatographic separation column of enrichment component A and the chromatographic separation column of enrichment component B The separation column is separated by 3 chromatographic separation columns.
  • the operating pressure of the chromatographic separation and desalination is 0.1-1.0 MPa, and the operating temperature is 20-60°C. Further, in step (2), the operating pressure of the chromatographic separation and desalination is 0.2-0.5 MPa, and the operating temperature is 25-55°C. Furthermore, in step (2), the operating pressure of the chromatographic separation and desalination is 0.2-0.4 MPa, and the operating temperature is 30-50°C.
  • step (2) the eluent is water.
  • component A also includes by-products 2,3-butanediol (BDO), glycerol, etc., and the migration speed of the three substances in the chromatographic separation column is approximately the same.
  • BDO 2,3-butanediol
  • the salt content of component B includes acetate, succinate, and also contains protein and pigment.
  • the migration speed of the three substances in the chromatographic separation column is approximately the same, and has different migration speed.
  • the concentration adopts multi-effect evaporation concentration, MVR evaporation concentration or multi-effect rectification, and the water content of the secondary concentrate is 5-45wt%.
  • step (3) the distillation purification is used for the purification, and the process parameters of the distillation purification are as follows: the operating pressure is 5-30mmHg, and the temperature of the distillation tower is 80-160°C.
  • the distillation purification process is: in the early stage, at a lower tower bottom temperature (75-85 ° C, preferably 78-82 ° C, according to a specific aspect, it can be about 80 ° C) and a higher Distill light component water and a small amount of BDO etc. under the condition of operating pressure (25-35mmHg, preferably 28-32mmHg, according to a specific aspect, can be about 30mmHg), until the basic distillation of water is completed, the temperature of the tower still rises gradually, and the continuous process begins Keep the temperature of the tower kettle at 110-120°C, and the operating pressure at 10-20mmHg.
  • a lower tower bottom temperature 75-85 ° C, preferably 78-82 ° C, according to a specific aspect, it can be about 80 ° C
  • a higher Distill light component water and a small amount of BDO etc. under the condition of operating pressure (25-35mmHg, preferably 28-32mmHg, according to a specific aspect, can be about
  • the minimum operating pressure is about 5mmHg, and the maximum temperature can reach 160°C.
  • separation operations including rectification can be performed on the purified 1,3-propanediol product after distillation.
  • the present invention has the following advantages compared with the prior art: the present invention innovatively proposes an improved method for preparing 1,3-propanediol based on the existing problems in the preparation of 1,3-propanediol,
  • the method adopts a specific chromatographic separation and desalination process, which not only allows the PDO fermentation broth to be directly chromatographically separated and desalted after ultrafiltration in the early stage, reduces the nanofiltration membrane filtration process, and simplifies the PDO extraction process, but also PDO in the desalination process of the PDO fermentation broth
  • the yield of the product can reach more than 98%, the desalination rate of chromatographic separation is increased to more than 90%, the distillation residue is significantly reduced, the yield of PDO product in the distillation process is increased, and the product quality is significantly improved.
  • Fig. 1 is the flow chart that 1,3-propanediol fermented liquid desalination purification method adopts in the embodiment of the present invention
  • Fig. 2 is the schematic diagram of the chromatographic separation system that the embodiment of the present invention adopts
  • Fig. 3 is a schematic diagram of the feeding cycle process of a repeated cycle in the chromatographic separation and desalination process in the embodiment of the present invention
  • Fig. 4 is a schematic diagram of the component concentration distribution in each chromatographic separation column when the feed cycle reaches the next process in the embodiment of the present invention, that is, the first discharge;
  • Fig. 5 is the next procedure of procedure shown in Fig. 3 and is the schematic diagram of discharging process for the first time;
  • Fig. 6 is a schematic diagram of component concentration distribution in each chromatographic separation column at the end of the first discharge in the embodiment of the present invention
  • Fig. 7 is a schematic diagram of the next process of the process shown in Fig. 5, that is, the second discharge process;
  • Fig. 8 is a schematic diagram of component concentration distribution in each chromatographic separation column at the end of the second discharge in the embodiment of the present invention.
  • the first chromatographic separation column Fifth chromatographic separation column; 196, sixth chromatographic separation column; in the schematic structure of the valve, a circle indicates that the valve is in an open state, and a slash on the circle indicates that the valve is in a closed state.
  • electrodialysis is usually used for desalination.
  • the use cost of this technology is greatly reduced.
  • the electrodialysis desalination process still has problems such as easy fouling of the membrane, a decrease in the processing capacity of the equipment, a large loss of PDO products, and an unsatisfactory desalination rate.
  • Repeated electrodialysis desalination improves the desalination rate, but the cost is too high, which is not conducive to industrial application.
  • the inventors of the present invention innovatively propose that chromatographic separation is used for the desalination of PDO fermentation broth, and the separation of substances can be realized based on the difference in the moving speed of different substances in the chromatographic resin column.
  • conventional chromatographic separation methods cannot The salinity in the PDO fermented liquid is maximally removed, and there is also the problem of a large loss of the PDO product.
  • the inventor proposed a chromatographic separation system including n sequentially connected chromatographic separation columns, and further proposed that the chromatographic separation and desalination process should be set with a corresponding number of continuous repetition cycles according to the number of chromatographic separation columns.
  • the latter repeating cycle has the following changes compared to the previous repeating cycle: In the first discharge, the chromatographic separation columns that collect component A and component B are switched along the circulation flow direction respectively. Next; in the second discharge, the chromatographic separation column that collects the remaining component B is switched to the next one along the circulation flow direction; after m repeated cycles are completed, the components A collected multiple times are mixed to obtain a desalted solution ;
  • the desalination rate of the desalted liquid obtained in the chromatographic separation process can reach more than 93%, and the yield of PDO in the chromatographic separation and desalination process can reach 99%.
  • the concentration of the desalted liquid obtained by this method is higher, and the amount of eluent is less.
  • FIG. 1 it provides the process flow chart adopted in the desalination and purification method of 1,3-propanediol fermentation liquid in the embodiment of the present invention.
  • 1,3-propanediol is fermented by Burgeria bacteria to obtain 1,3-propanediol fermentation liquid 2, and then ultrafiltration is performed by ultrafiltration device 3 to obtain ultrafiltration filtrate 4, which is then dehydrated and concentrated by primary evaporative dehydration device 5 to obtain primary concentrated Liquid 7, others such as primary steam condensed water 6 are discharged, and then the chromatographic separation system 8 is used to carry out chromatographic separation and desalination.
  • the eluent 9 in the first discharge is used to elute component A, and in the second discharge, the eluent Liquid 9 is used to elute component B.
  • a raffinate phase 10 and a desalted liquid 11 are obtained, and then a secondary evaporation and dehydration device 12 is used to evaporate, concentrate and dehydrate the desalted liquid 11 to obtain a secondary concentrated liquid 14, a secondary
  • the steam condensed water 13, the secondary steam condensed water 13 is discharged, and then the secondary concentrated liquid 14 is purified by a distillation device 15 to obtain a distillate 16 and a still residue 17.
  • the distillate 16 can be further processed in other downstream processes (such as refining distillation process) for further purification.
  • FIG. 2 it shows a schematic structural diagram of the chromatographic separation system adopted in the embodiment of the present invention, including a first chromatographic separation column 191, a second chromatographic separation column 192, and a third chromatographic separation column connected sequentially.
  • the column 193, the fourth chromatographic separation column 194, the fifth chromatographic separation column 195, and the sixth chromatographic separation column 196 constitute a circulation loop, and at least one valve 18 for communication is arranged between adjacent chromatographic separation columns, which can be adopted
  • the valve 18 controls the feed or eluent, etc., and can also discharge specific components to the outside.
  • Figure 3-8 it provides a process schematic diagram of a repeated cycle in the chromatographic separation and desalination process in the embodiment of the present invention; specifically: as shown in Figure 3, when performing chromatographic separation and desalination, through which For example, the valve between the third chromatographic separation column and the fourth chromatographic separation column can be selected to feed the fourth chromatographic separation column.
  • the circulation is stopped, and the next step of the first discharge process can be carried out.
  • the concentration diagrams of component A and component B in each chromatographic separation column are shown in Figure 4.
  • the first chromatographic separation column enriched in component A is enriched with high-concentration and high-purity component A, and hardly contains component B.
  • the fifth column enriched in component B The chromatographic separation column is enriched with high-concentration and high-purity component B, and almost does not contain component A.
  • This state can be obtained through multiple sampling analysis, preferably online detection by liquid chromatography, and the time node of this state can be obtained As a standard in the later repeated production process (for example, through programming, directly controlled by the program);
  • the present invention further proposes that during the second repeat cycle, the feed position of the feed cycle process is not change, but has the following changes: in the first discharge of the second repeated cycle, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction; In the secondary discharge, the chromatographic separation column that collects the remaining component B is switched to the next one along the circulation flow direction; in this way, the chromatographic separation column enriched in component A can be switched to the next ( In the second repetition cycle, it is the second chromatographic separation column), so that the chromatographic separation column enriched in component B is switched to the next one along the circulation flow direction (in the second repetition cycle, it is the sixth chromatographic separation column);
  • each chromatographic separation column When performing the number of repeated cycles corresponding to the number of chromatographic separation columns, that is, each chromatographic separation column has experienced the process of discharging, and each discharge is in the chromatogram of enriched component A or enriched component B on the separation column, thereby maximizing the separation and collection of component A and component B in the system.
  • component A collected multiple times is mixed to obtain a desalted solution.
  • Practice has proved that the The desalination rate in the desalination liquid can reach more than 93%, and the yield of PDO in the process of chromatographic separation and desalination can reach more than 99%.
  • This example provides a kind of 1,3-propanediol fermented liquid desalination purification method, described method comprises the steps:
  • step (ii) The 1,3-propanediol fermentation broth obtained in step (i) is filtered and sterilized and concentrated successively to obtain a concentrated solution; ultrafiltration is used for filtration and sterilization, and ceramic membranes are used for ultrafiltration (ceramic membrane filtration aperture is 5nm) Concentration is carried out with a multi-effect evaporator, and the process parameters of the multi-effect evaporator are: the vacuum gauge pressure of the first-effect/second-effect/three-effect/four-effect evaporator is respectively -0.065Mpa/-0.07Mpa/-0.085Mpa/- 0.095Mpa;
  • chromatographic separation system comprises 6 chromatographic separation columns that circulate successively, and chromatographic separation and desalination comprises 6 continuous repetitions Cycle, the specific operation process of the first repetition cycle is shown in Figure 3-8, and the subsequent repetition cycle is carried out in the following manner: among two adjacent repetition cycles, the latter repetition cycle has the following changes compared to the previous repetition cycle : In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction; in the second discharge, the chromatographic separation columns that collect the remaining component B are respectively The circulation flow direction is switched to the next; after completing 6 repeated cycles, the components A collected multiple times are mixed to obtain the desalted solution;
  • the resin used in the chromatographic separation column is a sodium-type homogeneous gel cation chromatography resin (LX-1850 homogeneous gel cation chromatography resin (280-320 ⁇ m), Xi’an Lanxiao Technology New Materials Co., Ltd.);
  • the circulation flow rate is 2.2BV/h, and the cycle time is 8min;
  • the feed volume of the primary concentrate is 0.1BV;
  • the feed volume of the eluent introduced is 0.08BV;
  • the eluent is water;
  • the chromatographic separation operating pressure is 0.35MPa, and the operating temperature is 30°C;
  • step (iv) Concentrate the desalted solution obtained in step (iii) to obtain a secondary concentrate, then purify the obtained secondary concentrate to obtain 1,3-propanediol; the concentration is carried out by a multiple-effect evaporator, and the multiple-effect evaporation
  • the process parameters of the evaporator are: the vacuum gauge pressure of the first-effect/second-effect/three-effect/four-effect evaporator is -0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa respectively;
  • Purification adopts distillation purification.
  • the process of distillation purification is as follows: in the early stage, light component water and a small amount of BDO are distilled under the conditions of lower tower temperature (about 80°C) and higher operating pressure (about 30mmHg). After the basic distillation of water is completed, The temperature of the tower kettle rises gradually, and starts to feed continuously. The temperature of the tower kettle is maintained at 115 ⁇ 5°C, and the operating pressure is 15 ⁇ 5mmHg. The process requirement value is 150 ⁇ 5cp (100°C), and the distillation is over; among them, the minimum operating pressure is about 5mmHg, and the maximum temperature can reach 160°C.
  • the desalted liquid is distilled after secondary concentration, and the residual amount of the distillation pot accounts for 13.69% of the PDO output (the quality of the distillate ⁇ the content of PDO in the distillate), which is significantly reduced compared with the electrodialysis desalination process, and the PDO yield in the distillation process is increased to 98%. %.
  • This example provides a kind of 1,3-propanediol fermented liquid desalination purification method, described method comprises the steps:
  • step (ii) The 1,3-propanediol fermentation broth obtained in step (i) is filtered and sterilized and concentrated successively to obtain a concentrated solution; ultrafiltration is used for filtration and sterilization, and ceramic membranes are used for ultrafiltration (ceramic membrane filtration aperture is 5nm) Concentration is carried out with a multi-effect evaporator, and the process parameters of the multi-effect evaporator are: the vacuum gauge pressure of the first-effect/second-effect/three-effect/four-effect evaporator is respectively -0.068Mpa/-0.072Mpa/-0.086Mpa/- 0.096Mpa;
  • chromatographic separation system comprises 6 chromatographic separation columns that circulate successively, and chromatographic separation and desalination comprises 6 continuous repetitions Cycle, the specific operation process of the first repetition cycle is shown in Figure 3-8, and the subsequent repetition cycle is carried out in the following manner: among two adjacent repetition cycles, the latter repetition cycle has the following changes compared to the previous repetition cycle : In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction; in the second discharge, the chromatographic separation columns that collect the remaining component B are respectively The circulation flow direction is switched to the next; after completing 6 repeated cycles, the components A collected multiple times are mixed to obtain the desalted solution;
  • the resin used in the chromatographic separation column is sodium-type homogeneous gel cationic chromatographic resin; in the process of feed circulation, the circulation flow rate is 2.2BV/h, and the cycle time is 8min; The feed volume of the concentrate is 0.1BV;
  • the feed volume of the eluent used to push component A out is 0.16BV, and the feed volume of the primary concentrate used to push component B out is 0.1BV;
  • the feed volume of the eluent used to push out the remaining component B is 0.14BV;
  • the eluent is water;
  • the operating pressure of the chromatographic separation is 0.25MPa, and the operating temperature is 50°C;
  • step (iv) Concentrate the desalted solution obtained in step (iii) to obtain a secondary concentrate, then purify the obtained secondary concentrate to obtain 1,3-propanediol; the concentration is carried out by a multiple-effect evaporator, and the multiple-effect evaporation
  • the process parameters of the evaporator are: the vacuum gauge pressure of the first-effect/second-effect/three-effect/four-effect evaporator is -0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa respectively;
  • Purification adopts distillation purification.
  • the process of distillation purification is as follows: in the early stage, light component water and a small amount of BDO are distilled under the conditions of lower tower temperature (about 80°C) and higher operating pressure (about 30mmHg). After the basic distillation of water is completed, The temperature of the tower kettle rises gradually, and starts to feed continuously. The temperature of the tower kettle is maintained at 115 ⁇ 5°C, and the operating pressure is 15 ⁇ 5mmHg. The process requirement value is 150 ⁇ 5cp (100°C), and the distillation is over; among them, the minimum operating pressure is about 5mmHg, and the maximum temperature can reach 160°C.
  • This example provides a kind of 1,3-propanediol fermented liquid desalination purification method, described method comprises the steps:
  • step (ii) The 1,3-propanediol fermentation broth obtained in step (i) is filtered and sterilized and concentrated successively to obtain a concentrated solution; ultrafiltration is used for filtration and sterilization, and ceramic membranes are used for ultrafiltration (ceramic membrane filtration aperture is 5nm) Carry out; Concentration adopts multi-effect evaporator to carry out, and the process parameter of described multi-effect evaporator is: the vacuum gauge pressure of one-effect/two-effect/three-effect/four-effect evaporator is respectively-0.068Mpa/-0.072Mpa/-0.086Mpa /-0.096Mpa;
  • chromatographic separation system comprises 6 chromatographic separation columns that circulate successively, and chromatographic separation and desalination comprises 6 continuous repetitions Cycle, the specific operation process of the first repetition cycle is shown in Figure 3-8, and the subsequent repetition cycle is carried out in the following manner: among two adjacent repetition cycles, the latter repetition cycle has the following changes compared to the previous repetition cycle : In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction; in the second discharge, the chromatographic separation columns that collect the remaining component B are respectively The circulation flow direction is switched to the next; after completing 6 repeated cycles, the components A collected multiple times are mixed to obtain the desalted solution;
  • the resin used in the chromatographic separation column is sodium-type homogeneous gel cationic chromatographic resin; in the process of feed circulation, the circulation flow rate is 2.2BV/h, and the cycle time is 8min; The feed volume of the concentrate is 0.1BV;
  • the feed volume of the eluent used to push component A out is 0.16BV, and the feed volume of the primary concentrate used to push component B out is 0.1BV;
  • the feed volume of the eluent used to push out the remaining component B is 0.15BV;
  • the eluent is water;
  • the operating pressure of the chromatographic separation is 0.25MPa, and the operating temperature is 50°C;
  • step (iv) Concentrate the desalted solution obtained in step (iii) to obtain a secondary concentrate, then purify the obtained secondary concentrate to obtain 1,3-propanediol; the concentration is carried out using a multiple-effect evaporator, and the multiple The process parameters of the effect evaporator are: the vacuum gauge pressure of the first effect/second effect/three effect/four effect evaporator is -0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa respectively;
  • the purification adopts distillation purification, and the process of the distillation purification is: in the early stage, light component water and a small amount of BDO are distilled under the conditions of lower tower still temperature (about 80°C) and higher operating pressure (about 30mmHg), and the water is After the basic distillation is completed, the temperature of the tower kettle rises gradually, and continuous feeding starts. The temperature of the tower kettle is maintained at 115 ⁇ 5°C, and the operating pressure is 15 ⁇ 5mmHg. The viscosity of the material in the kettle reaches the process requirement value of 150 ⁇ 5cp (100°C), and the distillation ends; among them, the minimum operating pressure is about 5mmHg, and the maximum temperature can reach 160°C.
  • the ratio of the eluent to the primary concentrate in the chromatographic separation and desalination process is 3.1:1, the yield of PDO reaches 99%, the removal rate of total salt reaches 93.33%, the product yield and the removal rate of salt Much higher than the electrodialysis desalination process.
  • the desalted liquid is distilled after secondary concentration, and the residual amount of the distillation pot accounts for 8.98% of the PDO output, the residual amount of the distillation pot is significantly reduced, and the PDO yield in the distillation process is increased to 99%.
  • embodiment 1 also comprise nanofiltration step after ultrafiltration.
  • the nanofiltration membrane used in the nanofiltration is MWCO500-1000; 2.
  • the chromatographic separation desalination is replaced by electrodialysis desalination.
  • the ion exchange membrane used in electrodialysis is an alloy membrane.
  • the operating temperature of electrodialysis desalination is 35 ° C.
  • Desalination after electrodialysis desalination The conductivity of the liquid is reduced to 2500 ⁇ s/cm.
  • this process not only needs to increase the nanofiltration step, but also when electrodialysis desalination is performed, the yield of PDO in the electrodialysis desalination process is 95.2%, and the removal rate of total salt is 88.5%.
  • the desalted liquid is concentrated, it is distilled.
  • the residue in the distillation pot accounts for 23.5% of the PDO output, and the PDO yield during the distillation process is 96%.
  • the residue in the distillation pot has high salt content and high viscosity, and scraper evaporation is required to recover the PDO and part of the glycerin. .
  • Example 2 Basically the same as Example 1, the only difference is: calcium-type homogeneous gel cation chromatography resin (LX-1850 calcium-type homogeneous gel cation chromatography resin (280-300 ⁇ m), Xi'an Lanxiao Technology New Materials Co., Ltd.).

Landscapes

  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Separation Using Semi-Permeable Membranes (AREA)

Abstract

Disclosed is a method for desalting and purifying a 1,3-propanediol fermentation broth. The method comprises: sequentially subjecting a 1,3-propanediol fermentation broth to filtration, sterilization and concentration to obtain a primary concentrated solution; carrying out specific chromatographic separation desalination on the obtained primary concentrated solution by means of using a chromatographic separation system to obtain a desalted solution; concentrating the obtained desalted solution to obtain a secondary concentrated solution, and then purifying the obtained secondary concentrated solution to obtain 1,3-propanediol. By means of the specific chromatographic separation desalination process, the 1,3-propanediol fermentation broth can be directly subjected to chromatographic separation desalination after being subjected to ultrafiltration in the early stage, the nanofiltration membrane filtration procedure is reduced, and the extraction process of 1,3-propanediol is simplified; moreover, the product yield of 1,3-propanediol in the desalination process of the 1,3-propanediol fermentation broth can reach 98% or above, the chromatographic separation desalination rate is increased to 90% or above, the residual amount in a distillation kettle is significantly reduced, the product yield of 1,3-propanediol in a distillation process is improved, and the product quality is significantly improved.

Description

一种1,3-丙二醇发酵液脱盐提纯方法A kind of 1,3-propanediol fermented liquid desalination purification method 技术领域technical field
本发明涉及生物基新材料制备技术领域,具体涉及一种1,3-丙二醇发酵液脱盐提纯方法。The invention relates to the technical field of preparation of bio-based new materials, in particular to a method for desalting and purifying 1,3-propanediol fermentation liquid.
背景技术Background technique
1,3-丙二醇(1,3-propanediol,1,3-PDO)为无色、无臭、具有咸味、吸湿性的黏稠液体,它是生产不饱和聚酯、增塑剂、表面活性剂、乳化剂和破乳剂的原料;在聚氨酯行业中,其常用作聚酯多元醇的原料、聚醚多元醇的起始剂和聚氨酯的扩链剂等;在有机化工行业中,其也是重要的单体和中间体,主要的用途是作为聚合物单体,例如合成聚对苯二甲酸丙二醇酯(PTT)等。1,3-propanediol (1,3-propanediol, 1,3-PDO) is a colorless, odorless, salty, hygroscopic viscous liquid, which is used to produce unsaturated polyester, plasticizer, surfactant , emulsifier and demulsifier raw material; in the polyurethane industry, it is often used as the raw material of polyester polyol, the initiator of polyether polyol and the chain extender of polyurethane, etc.; in the organic chemical industry, it is also important Monomers and intermediates are mainly used as polymer monomers, such as synthesizing polytrimethylene terephthalate (PTT), etc.
在微生物发酵法生产PDO的过程中,菌体代谢产生PDO的同时,还产生副产物2,3-丁二醇(BDO)以及丁二酸、乙酸、乳酸等有机酸,此外作为发酵氮源用的硫酸铵中的铵根离子被消耗后,发酵液的pH值也降低,为了维持发酵液的pH值呈中性,需要往发酵液中添加碱液例如氢氧化钠水溶液,因此发酵结束后,发酵液中会含有大量的盐分,盐的含量可达到3%左右,若不将该些盐分除去,会造成后续精馏等工序难以进行,进而对1,3-丙二醇的提取造成阻碍。In the process of microbial fermentation to produce PDO, while the bacteria metabolize to produce PDO, it also produces by-products 2,3-butanediol (BDO) and organic acids such as succinic acid, acetic acid, and lactic acid. In addition, it is used as a fermentative nitrogen source. After the ammonium ion in the ammonium sulfate is consumed, the pH value of the fermented liquid also reduces, and in order to maintain the pH value of the fermented liquid to be neutral, it is necessary to add lye such as sodium hydroxide aqueous solution in the fermented liquid, so after the fermentation finishes, The fermentation broth will contain a large amount of salt, the salt content can reach about 3%. If the salt is not removed, subsequent rectification and other processes will be difficult to carry out, thereby hindering the extraction of 1,3-propanediol.
目前用于PDO发酵液脱盐的方法有多种,如离子交换法、纳滤脱盐法、电渗析法、醇沉法等等,但该些方法仍然存在着分离效率低、不适于工业化、环境污染大、成本高等问题,随着异相膜性能的改进,其逐渐替代价格昂贵的均相膜,使得电渗析设备投资大大降低,促进了电渗析在1,3-丙二醇发酵液脱盐领域的工业应用;At present, there are many methods for desalting PDO fermentation broth, such as ion exchange, nanofiltration desalination, electrodialysis, alcohol precipitation, etc., but these methods still have low separation efficiency, unsuitable for industrialization, and environmental pollution. With the improvement of heterogeneous membrane performance, it gradually replaces the expensive homogeneous membrane, which greatly reduces the investment in electrodialysis equipment and promotes the industrial application of electrodialysis in the field of desalination of 1,3-propanediol fermentation broth ;
但是,一方面,发酵法生产的PDO发酵液,发酵液通常先后经过超滤膜过滤除菌及纳滤膜除蛋白,再采用电渗析工艺进行脱盐,电渗析是利用PDO发酵液中的阴离子和阳离子在电场作用下,分别向电场的两级迁移进而透过阴离子交换膜和阳离子交换膜,从而实现将阴阳离子从PDO发酵液中脱除的过程,PDO发酵液中的盐主要以有机酸酸盐丁二酸钠和乙酸钠为主,两者在水溶液中并不能完全解离,尤其是在电渗析脱盐的后期,有机盐浓度极低情况下,水解离现象严重,导致发酵液电流效率降低,发酵液pH值下降;此外在电渗析脱盐过程中发酵液中残留的蛋白质会污染离子交换膜导致电渗析脱盐效率下降;However, on the one hand, the PDO fermented liquid produced by the fermentation method, the fermented liquid is usually sterilized by ultrafiltration membrane filtration and protein removed by nanofiltration membrane, and then desalted by electrodialysis. Electrodialysis utilizes the anions and Under the action of an electric field, the cations migrate to the two stages of the electric field and then pass through the anion exchange membrane and the cation exchange membrane, thereby realizing the process of removing anions and cations from the PDO fermentation broth. The salt in the PDO fermentation broth is mainly organic acid The main salts are sodium succinate and sodium acetate, which cannot be completely dissociated in aqueous solution, especially in the late stage of electrodialysis desalination, when the concentration of organic salt is extremely low, the phenomenon of water dissociation is serious, resulting in a decrease in the current efficiency of the fermentation broth , the pH value of the fermentation broth decreases; in addition, the residual protein in the fermentation broth will pollute the ion exchange membrane during the electrodialysis desalination process, resulting in a decrease in the efficiency of electrodialysis desalination;
另一方面,PDO发酵液在电渗析脱盐过程中,不仅阴阳离子会透过离子交换膜外,而且PDO、BDO等产品也会因浓差扩散由淡室液透过交换膜进入浓室液,造成产品损失,根据公司目前生产数据显示,PDO发酵液脱盐过程中PDO、BDO等产品的损失率约为5%左右,即年产2万吨的PDO工厂,电渗析脱盐过程中每年PDO的损失达1000吨,按照当前价格3万元/吨的价格计算,该部分PDO价值高达3000万元,并且电渗析脱盐的脱盐率也不甚理想,脱盐液经后续浓缩后,盐浓度被提高,在后续提纯过程中物料中残留的盐还会影响蒸馏工序产品收率,使得蒸馏工序产生大量蒸馏釜残,蒸馏釜残中残留的PDO产品需采用刮板蒸发工艺进一步回收,造成工序较为复杂,虽然在不考虑能耗的前提下能够反复多次的进行电渗析脱盐进而提高脱盐率,但显然不利于工业化应用。On the other hand, during the electrodialysis desalination process of PDO fermentation broth, not only anions and cations will pass through the ion exchange membrane, but also products such as PDO and BDO will also diffuse from the light room solution through the exchange membrane to the concentrated room solution due to the concentration difference. According to the company's current production data, the loss rate of PDO, BDO and other products during the desalination process of PDO fermentation broth is about 5%. According to the current price of 30,000 yuan/ton, the value of this part of PDO is as high as 30 million yuan, and the desalination rate of electrodialysis desalination is not ideal. After the desalination solution is subsequently concentrated, the salt concentration is increased. The salt remaining in the material in the subsequent purification process will also affect the product yield of the distillation process, causing a large amount of still residue to be generated in the distillation process. The PDO product remaining in the still residue needs to be further recovered by scraper evaporation process, resulting in a more complicated process. Although Under the premise of not considering the energy consumption, electrodialysis desalination can be repeated many times to improve the desalination rate, but it is obviously not conducive to industrial application.
发明内容Contents of the invention
本发明的目的是克服现有技术中的不足,提供一种改进的1,3-丙二醇发酵液脱盐提纯方法,该方法能够兼具较高的PDO产品收率、较低的釜残量和更少的工艺步骤。The purpose of the invention is to overcome the deficiencies in the prior art, to provide a kind of improved 1,3-propanediol fermented liquid desalination purification method, this method can have higher PDO product yield, lower still residue and more Fewer process steps.
为达到上述目的,本发明采用的技术方案是:一种1,3-丙二醇发酵液脱盐提纯方法,以微生物发酵法生产1,3-丙二醇,获得1,3-丙二醇发酵液,所述提纯方法包括如下步骤:In order to achieve the above-mentioned purpose, the technical solution adopted in the present invention is: a method for desalting and purifying 1,3-propanediol fermentation liquid, producing 1,3-propanediol by microbial fermentation to obtain 1,3-propanediol fermentation liquid, the purification method Including the following steps:
(1)将1,3-丙二醇发酵液依次进行过滤除菌、浓缩,获得一次浓缩液;(1) sterilizing and concentrating the 1,3-propanediol fermentation broth sequentially to obtain a primary concentrate;
(2)采用色谱分离系统对步骤(1)获得的一次浓缩液进行色谱分离脱盐,所述色谱分离系统包括n个依次循环连通的色谱分离柱,n为大于等于3的整数;(2) Carrying out chromatographic separation and desalination of the primary concentrate obtained in step (1) by using a chromatographic separation system, the chromatographic separation system comprising n sequentially connected chromatographic separation columns, where n is an integer greater than or equal to 3;
所述色谱分离脱盐包括m个连续的重复周期,m和n相同;其中,在每个重复周期中依次进行如下工序:The chromatographic separation and desalination includes m continuous repetition periods, m and n are the same; wherein, the following procedures are performed sequentially in each repetition period:
进料循环:将部分一次浓缩液通入所述色谱分离系统中进行循环流动,直至出现一个色谱分离柱富集组分A,一个色谱分离柱富集组分B,所述组分A包含1,3-丙二醇,所述组分B包含盐分;Feed cycle: pass part of the primary concentrated liquid into the chromatographic separation system for circulation until a chromatographic separation column enriches component A, and a chromatographic separation column enriches component B, and the component A contains 1 , 3-propanediol, the component B contains salt;
第一次出料:从富集组分A的色谱分离柱的进口通入洗脱液将组分A从该富集组分A的色谱分离柱中推出,收集;The first discharge: from the entrance of the chromatographic separation column enriched in component A, the eluent is introduced to push component A out of the chromatographic separation column enriched in component A, and collect;
从富集组分B的色谱分离柱的前一个色谱分离柱的进口通入部分一次浓缩液,将组分B从该富集组分B的色谱分离柱中推出,收集;该前一个色谱分离柱为该富集组分B的色谱分离柱的沿循环流动方向的反方向上的前一个;Part of the primary concentrate is introduced from the inlet of the previous chromatographic separation column of the chromatographic separation column enriched in component B, and component B is pushed out from the chromatographic separation column enriched in component B for collection; the previous chromatographic separation The column is the previous one in the opposite direction of the chromatographic separation column enriched in component B along the circulation flow direction;
第二次出料:从第一次出料中通入洗脱液的进口再次通入洗脱液,将第一次出料中富集组分B的色谱分离柱中的剩余组分B推出,收集;The second discharge: the eluent is fed into the inlet of the eluent from the first discharge, and the remaining component B in the chromatographic separation column enriched in component B in the first discharge is pushed out ,collect;
控制相邻两个重复周期中,后一个重复周期相对前一个重复周期具有如下变化:Controlling two adjacent repeating periods, the latter repeating period has the following changes compared to the previous repeating period:
第一次出料中,收集组分A和组分B的色谱分离柱均分别沿循环流动方向切换向下一个;In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction;
第二次出料中,收集剩余组分B的色谱分离柱均分别沿循环流动方向切换向下一个;In the second discharge, the chromatographic separation columns that collect the remaining component B are all switched to the next one along the circulation flow direction;
完成m个重复周期之后,将多次收集的组分A混合,获得脱盐液;After completing m repetition periods, mix the components A collected multiple times to obtain a desalted solution;
(3)将步骤(2)获得的脱盐液进行浓缩,获得二次浓缩液,然后将获得的二次浓缩液进行提纯,获得1,3-丙二醇。(3) Concentrating the desalted solution obtained in step (2) to obtain a secondary concentrate, and then purifying the obtained secondary concentrate to obtain 1,3-propanediol.
本发明中,色谱分离柱中的树脂始终处于色谱分离柱中,通入的一次浓缩液和洗脱液相对树脂发生移动。In the present invention, the resin in the chromatographic separation column is always in the chromatographic separation column, and the primary concentrated solution and eluent passed through move relative to the resin.
根据本发明的一些优选方面,步骤(1)中,所述过滤除菌采用超滤。根据本发明的一个具体方面,所述超滤采用陶瓷膜进行以用于除菌除蛋白,陶瓷膜的过滤孔径为5nm-50nm。According to some preferred aspects of the present invention, in step (1), ultrafiltration is used for the filter sterilization. According to a specific aspect of the present invention, the ultrafiltration is performed by using a ceramic membrane for bacteria and protein removal, and the filter pore size of the ceramic membrane is 5nm-50nm.
根据本发明的一些优选方面,步骤(1)中,所述浓缩采用多效蒸发浓缩、MVR蒸发浓缩或多效精馏,一次浓缩液的含水量为50-70wt%,将一次浓缩液的含水量控制在该范围,可以显著降低洗脱液的加入量,降低后续蒸发脱水成本,提高整个工艺的经济性。根据本发明的一个具体方面,步骤(1)中,所述浓缩采用多效蒸发浓缩,所述多效蒸发浓缩是指前一效的蒸汽作为后一效的热源,包括三效蒸发、四效蒸发、五效蒸发和六效蒸发等。According to some preferred aspects of the present invention, in step (1), the concentration adopts multi-effect evaporation concentration, MVR evaporation concentration or multi-effect rectification, and the water content of the primary concentrate is 50-70wt%. Controlling the amount of water within this range can significantly reduce the amount of eluent added, reduce the cost of subsequent evaporation and dehydration, and improve the economy of the entire process. According to a specific aspect of the present invention, in step (1), the concentration adopts multi-effect evaporation concentration, and the multi-effect evaporation concentration refers to the steam of the previous effect as the heat source of the latter effect, including three-effect evaporation, four-effect evaporation Evaporation, five-effect evaporation and six-effect evaporation, etc.
在本发明的一些实施方式中,1,3-丙二醇发酵液由克雷伯氏杆菌、梭菌、柠檬杆菌、乳杆菌、谷氨酸棒状杆菌或大肠杆菌的菌属发酵产生,或者是由这些菌属的基因工程改造菌的菌属发酵产生。In some embodiments of the present invention, the 1,3-propanediol fermentation broth is produced by fermentation of the genus of Klebsiella, Clostridium, Citrobacter, Lactobacillus, Corynebacterium glutamicum or Escherichia coli, or is produced by these Produced by fermentation of genetically engineered bacteria of the genus.
根据本发明的一个具体方面,可再生生物质为本领域常规的可再生生物原料,具体可以为甘油等等;以可再生生物质为原料,采用克雷伯氏菌发酵生产1,3-丙二醇的方法为本领域常规方法。本发明中,优选地,其具体实施方式为:发酵罐接种后,控制发酵液温度为30-40℃,pH值为6-7, 通气量为0.01-0.5vvm,搅拌速率为20-100rpm,发酵过程中测定发酵液中底物甘油浓度,根据甘油消耗速率添加甘油,确保发酵液中甘油浓度为0.5-30g/L,发酵30-60小时后下罐。According to a specific aspect of the present invention, the renewable biomass is a conventional renewable biological raw material in the field, specifically glycerol, etc.; using the renewable biomass as a raw material, Klebsiella fermentation is used to produce 1,3-propanediol The method is a conventional method in this field. In the present invention, preferably, its specific implementation method is: after the fermenter is inoculated, the temperature of the fermentation broth is controlled to be 30-40°C, the pH value is 6-7, the ventilation rate is 0.01-0.5vvm, and the stirring rate is 20-100rpm, During the fermentation process, measure the glycerol concentration of the substrate in the fermentation broth, add glycerin according to the glycerol consumption rate, ensure that the glycerol concentration in the fermentation broth is 0.5-30g/L, and put it into the tank after 30-60 hours of fermentation.
根据本发明的一些优选方面,步骤(2)中,n为大于等于6的整数。According to some preferred aspects of the present invention, in step (2), n is an integer greater than or equal to 6.
根据本发明的一些优选方面,步骤(2)中,所述色谱分离柱采用的树脂为钠型均粒凝胶阳离子色谱树脂,该树脂相比其他树脂可以在色谱柱中将组分A和组分B更容易的分离。According to some preferred aspects of the present invention, in step (2), the resin used in the chromatographic separation column is a sodium-type homogeneous gel cationic chromatographic resin, which can separate component A and component A in the chromatographic column compared to other resins. Part B is easier to separate.
根据本发明的一些优选方面,步骤(2)中,所述进料循环的工序中,循环流速为1-6BV/h,进一步优选为2-4BV/h。According to some preferred aspects of the present invention, in step (2), in the process of feed circulation, the circulation flow rate is 1-6BV/h, more preferably 2-4BV/h.
本发明中,“BV”即指一个色谱分离柱的体积。In the present invention, "BV" refers to the volume of a chromatographic separation column.
根据本发明的一些优选方面,步骤(2)中,所述进料循环的工序中,通入的一次浓缩液的进料体积为0.05-0.3BV,进一步优选为0.08-0.22BV;According to some preferred aspects of the present invention, in step (2), in the process of the feed cycle, the feed volume of the primary concentrated liquid is 0.05-0.3BV, more preferably 0.08-0.22BV;
所述第一次出料的工序中,用于将组分A推出的洗脱液的进料体积为0.1-0.42BV,进一步优选为0.08-0.24BV;用于将组分B推出的一次浓缩液的进料体积为0.05-0.3BV,进一步优选为0.08-0.22BV;In the first discharge process, the feed volume of the eluent used to push component A out is 0.1-0.42BV, more preferably 0.08-0.24BV; The feed volume of the liquid is 0.05-0.3BV, more preferably 0.08-0.22BV;
所述第二次出料的工序中,用于将剩余组分B推出的洗脱液的进料体积为0.06-0.3BV,进一步优选为0.08-0.22BV。In the second discharging process, the feed volume of the eluent used to push out the remaining component B is 0.06-0.3BV, more preferably 0.08-0.22BV.
根据本发明的一些优选方面,步骤(2)中,所述第一次出料的工序中,推出组分A和组分B的操作同时进行;且在推出组分A的过程中,关闭该富集组分A的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口;在推出组分B的过程中,关闭该富集组分B的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口;According to some preferred aspects of the present invention, in step (2), in the first discharge process, the operation of pushing out component A and component B is carried out simultaneously; and during the process of pushing out component A, close the The outlet of the next chromatographic separation column along the circulation flow direction of the chromatographic separation column enriched in component A; in the process of pushing out component B, close the next chromatographic separation column of the enriched component B along the circulation flow direction The outlet of the separation column;
所述第二次出料的工序中,在推出剩余组分B的过程中,关闭第一次出料中富集组分B的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口。In the second discharge process, during the process of pushing out the remaining component B, close the outlet of the next chromatographic separation column along the circulation flow direction of the chromatographic separation column enriched in component B in the first discharge.
根据本发明的一些优选方面,步骤(2)中,当n为6时,所述进料循环的循环时间为6-20min,富集组分A的色谱分离柱与富集组分B的色谱分离柱间隔3个色谱分离柱。According to some preferred aspects of the present invention, in step (2), when n is 6, the cycle time of the feed cycle is 6-20min, the chromatographic separation column of enrichment component A and the chromatographic separation column of enrichment component B The separation column is separated by 3 chromatographic separation columns.
根据本发明的一些优选方面,步骤(2)中,所述色谱分离脱盐的操作压力为0.1-1.0MPa,运行温度为20-60℃。进一步地,步骤(2)中,所述色谱分离脱盐的操作压力为0.2-0.5MPa,运行温度为25-55℃。更进一步地,步骤(2)中,所述色谱分离脱盐的操作压力为0.2-0.4MPa,运行温度为30-50℃。According to some preferred aspects of the present invention, in step (2), the operating pressure of the chromatographic separation and desalination is 0.1-1.0 MPa, and the operating temperature is 20-60°C. Further, in step (2), the operating pressure of the chromatographic separation and desalination is 0.2-0.5 MPa, and the operating temperature is 25-55°C. Furthermore, in step (2), the operating pressure of the chromatographic separation and desalination is 0.2-0.4 MPa, and the operating temperature is 30-50°C.
根据本发明的一些优选方面,步骤(2)中,所述洗脱液为水。According to some preferred aspects of the present invention, in step (2), the eluent is water.
根据本发明的一些具体方面,组分A还包括副产物2,3-丁二醇(BDO)、甘油等,三个物质在色谱分离柱中迁移速度大致相同。According to some specific aspects of the present invention, component A also includes by-products 2,3-butanediol (BDO), glycerol, etc., and the migration speed of the three substances in the chromatographic separation column is approximately the same.
根据本发明的一些具体方面,组分B的盐分包括乙酸盐、丁二酸盐,还包含蛋白质和色素,三个物质在色谱分离柱中迁移速度大致相同,且与组分A具有不同的迁移速度。According to some specific aspects of the present invention, the salt content of component B includes acetate, succinate, and also contains protein and pigment. The migration speed of the three substances in the chromatographic separation column is approximately the same, and has different migration speed.
根据本发明的一些优选方面,步骤(3)中,所述浓缩采用多效蒸发浓缩、MVR蒸发浓缩或多效精馏,二次浓缩液的含水量为5-45wt%。According to some preferred aspects of the present invention, in step (3), the concentration adopts multi-effect evaporation concentration, MVR evaporation concentration or multi-effect rectification, and the water content of the secondary concentrate is 5-45wt%.
根据本发明的一些优选方面,步骤(3)中,所述提纯采用蒸馏提纯,所述蒸馏提纯的工艺参数为:操作压力为5-30mmHg,蒸馏塔釜温度为80-160℃。According to some preferred aspects of the present invention, in step (3), the distillation purification is used for the purification, and the process parameters of the distillation purification are as follows: the operating pressure is 5-30mmHg, and the temperature of the distillation tower is 80-160°C.
在本发明的一些实施方式中,所述蒸馏提纯的过程是:前期在较低塔釜温度(75-85℃,优选78-82℃,根据一个具体方面,可以约为80℃)和较高操作压力(25-35mmHg,优选为28-32mmHg, 根据一个具体方面,可以约为30mmHg)条件下蒸馏轻组分水及少量BDO等,待水基本蒸馏完成,塔釜温度逐渐上升,开始连续进料,维持塔釜温度为110-120℃,操作压力为10-20mmHg,物料进料完成后,继续降低操作压力,塔釜温度继续升高,直到塔釜物料粘度达到工艺要求值140-160cp(100℃),蒸馏结束。操作压力最低为5mmHg左右,温度最高可达160℃。In some embodiments of the present invention, the distillation purification process is: in the early stage, at a lower tower bottom temperature (75-85 ° C, preferably 78-82 ° C, according to a specific aspect, it can be about 80 ° C) and a higher Distill light component water and a small amount of BDO etc. under the condition of operating pressure (25-35mmHg, preferably 28-32mmHg, according to a specific aspect, can be about 30mmHg), until the basic distillation of water is completed, the temperature of the tower still rises gradually, and the continuous process begins Keep the temperature of the tower kettle at 110-120°C, and the operating pressure at 10-20mmHg. After the material feeding is completed, continue to reduce the operating pressure, and the temperature of the tower kettle continues to rise until the viscosity of the tower kettle material reaches the process requirement value of 140-160cp ( 100°C), the distillation ended. The minimum operating pressure is about 5mmHg, and the maximum temperature can reach 160°C.
进一步地,当需要获得更高纯度的PDO、BDO产品时,可以对蒸馏提纯后的1,3-丙二醇产品进行精馏在内的分离操作。Further, when it is necessary to obtain PDO and BDO products with higher purity, separation operations including rectification can be performed on the purified 1,3-propanediol product after distillation.
由于上述技术方案运用,本发明与现有技术相比具有下列优点:本发明基于现有制备1,3-丙二醇存在的问题,创新地提出了一种改进的制备1,3-丙二醇的方法,该方法采用了特定的色谱分离脱盐工艺,不仅使得前期可将PDO发酵液经超滤过滤后直接色谱分离脱盐,减少纳滤膜过滤工序,简化了PDO提取工艺,而且PDO发酵液脱盐过程中PDO的产品收率可达98%以上,色谱分离脱盐率提高至90%以上,蒸馏釜残显著降低,蒸馏工序PDO产品收率提高,产品质量显著提升。Due to the application of the above technical solutions, the present invention has the following advantages compared with the prior art: the present invention innovatively proposes an improved method for preparing 1,3-propanediol based on the existing problems in the preparation of 1,3-propanediol, The method adopts a specific chromatographic separation and desalination process, which not only allows the PDO fermentation broth to be directly chromatographically separated and desalted after ultrafiltration in the early stage, reduces the nanofiltration membrane filtration process, and simplifies the PDO extraction process, but also PDO in the desalination process of the PDO fermentation broth The yield of the product can reach more than 98%, the desalination rate of chromatographic separation is increased to more than 90%, the distillation residue is significantly reduced, the yield of PDO product in the distillation process is increased, and the product quality is significantly improved.
附图说明Description of drawings
为了更清楚地说明本发明实施例的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动性的前提下,还可以根据这些附图获得其它的附图。In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention. For Those of ordinary skill in the art can also obtain other drawings based on these drawings without any creative effort.
图1为本发明实施例中1,3-丙二醇发酵液脱盐提纯方法采用的流程图;Fig. 1 is the flow chart that 1,3-propanediol fermented liquid desalination purification method adopts in the embodiment of the present invention;
图2为本发明实施例采用的色谱分离系统的示意图;Fig. 2 is the schematic diagram of the chromatographic separation system that the embodiment of the present invention adopts;
图3为本发明实施例中色谱分离脱盐过程中一个重复周期的进料循环过程示意图;Fig. 3 is a schematic diagram of the feeding cycle process of a repeated cycle in the chromatographic separation and desalination process in the embodiment of the present invention;
图4为本发明实施例中进料循环到达可进行下一个工序即第一次出料时各个色谱分离柱中组分浓度分布示意图;Fig. 4 is a schematic diagram of the component concentration distribution in each chromatographic separation column when the feed cycle reaches the next process in the embodiment of the present invention, that is, the first discharge;
图5为图3所示工序的下一个工序即第一次出料过程示意图;Fig. 5 is the next procedure of procedure shown in Fig. 3 and is the schematic diagram of discharging process for the first time;
图6为本发明实施例中第一次出料结束时各个色谱分离柱中组分浓度分布示意图;Fig. 6 is a schematic diagram of component concentration distribution in each chromatographic separation column at the end of the first discharge in the embodiment of the present invention;
图7为图5所示工序的下一个工序即第二次出料过程示意图;Fig. 7 is a schematic diagram of the next process of the process shown in Fig. 5, that is, the second discharge process;
图8为本发明实施例中第二次出料结束时各个色谱分离柱中组分浓度分布示意图;Fig. 8 is a schematic diagram of component concentration distribution in each chromatographic separation column at the end of the second discharge in the embodiment of the present invention;
其中,1、发酵罐;2、1,3-丙二醇发酵液;3、超滤装置;4、超滤滤液;5、一次蒸发脱水装置;6、一次蒸汽冷凝水;7、一次浓缩液;8、色谱分离系统;9、洗脱液;10、残液相;11、脱盐液;12、二次蒸发脱水装置;13、二次蒸汽冷凝水;14、二次浓缩液;15、蒸馏装置;16、蒸馏液;17、蒸馏釜残;18、阀;191、第一色谱分离柱;192、第二色谱分离柱;193、第三色谱分离柱;194、第四色谱分离柱;195、第五色谱分离柱;196、第六色谱分离柱;在阀的示意结构中,圆圈表示阀处于打开状态,圆圈上带一斜线表示阀处于关闭状态。Among them, 1. Fermentation tank; 2. 1,3-propanediol fermentation liquid; 3. Ultrafiltration device; 4. Ultrafiltration filtrate; 5. Primary evaporation dehydration device; 6. Primary steam condensate; 7. Primary concentrate; 8 1. Chromatographic separation system; 9. Eluent; 10. Raffinate phase; 11. Desalting solution; 12. Secondary evaporation and dehydration device; 13. Secondary steam condensate; 14. Secondary concentrate; 15. Distillation device; 16. Distillate; 17. Still residue; 18. Valve; 191. The first chromatographic separation column; 192. The second chromatographic separation column; 193. The third chromatographic separation column; 194. The fourth chromatographic separation column; 195. The first chromatographic separation column Fifth chromatographic separation column; 196, sixth chromatographic separation column; in the schematic structure of the valve, a circle indicates that the valve is in an open state, and a slash on the circle indicates that the valve is in a closed state.
具体实施方式Detailed ways
目前,在采用微生物发酵法制备1,3-丙二醇的过程中,通常是采用电渗析进行脱盐,该技术随着异相膜性能的改进,使用成本大大降低,在制备1,3-丙二醇的脱盐过程中获得了较好的应用;然而,实践中,该电渗析脱盐过程仍然存在着膜易污染导致设备处理能力下降以及PDO产品损失大、脱盐率不甚理想等问题,虽然脱盐率能够通过反复多次的电渗析脱盐进而提高脱盐率,但成本太高,不利于工业化应用。At present, in the process of preparing 1,3-propanediol by microbial fermentation, electrodialysis is usually used for desalination. With the improvement of heterogeneous membrane performance, the use cost of this technology is greatly reduced. However, in practice, the electrodialysis desalination process still has problems such as easy fouling of the membrane, a decrease in the processing capacity of the equipment, a large loss of PDO products, and an unsatisfactory desalination rate. Repeated electrodialysis desalination improves the desalination rate, but the cost is too high, which is not conducive to industrial application.
基于上述问题,本发明的发明人创新地提出将色谱分离用于PDO发酵液的脱盐,可基于不同 物质在色谱树脂柱中移动速度的差异实现物质的分离,但是,采用常规的色谱分离方法并不能将PDO发酵液中的盐分最大化脱出,而且还存在PDO产品损失较大的问题。经过长期实践研究,发明人提出一种包括n个依次循环连通的色谱分离柱的色谱分离系统,并进一步提出将色谱分离脱盐过程根据色谱分离柱的数量设置对应数量的多个连续的重复周期,然后针对每个重复周期设计了依次进行如下工序:进料循环、第一次出料和第二次出料,进料循环中,将部分一次浓缩液通入所述色谱分离系统中进行循环流动,直至出现一个色谱分离柱富集组分A,一个色谱分离柱富集组分B,所述组分A包含1,3-丙二醇,所述组分B包含盐分;第一次出料中,从富集组分A的色谱分离柱的进口通入洗脱液将组分A从该富集组分A的色谱分离柱中推出,收集;从富集组分B的色谱分离柱的前一个色谱分离柱的进口通入部分一次浓缩液,将组分B从该富集组分B的色谱分离柱中推出,收集;该前一个色谱分离柱为该富集组分B的色谱分离柱沿循环流动方向的反方向上的前一个;第二次出料中,从第一次出料中通入洗脱液的进口再次通入洗脱液,将第一次出料中富集组分B的色谱分离柱中的剩余组分B推出,收集;Based on the above-mentioned problems, the inventors of the present invention innovatively propose that chromatographic separation is used for the desalination of PDO fermentation broth, and the separation of substances can be realized based on the difference in the moving speed of different substances in the chromatographic resin column. However, conventional chromatographic separation methods cannot The salinity in the PDO fermented liquid is maximally removed, and there is also the problem of a large loss of the PDO product. After long-term practice and research, the inventor proposed a chromatographic separation system including n sequentially connected chromatographic separation columns, and further proposed that the chromatographic separation and desalination process should be set with a corresponding number of continuous repetition cycles according to the number of chromatographic separation columns. Then for each repeated cycle, the following processes are designed in sequence: feed cycle, first discharge and second discharge, and in the feed cycle, part of the primary concentrate is passed into the chromatographic separation system for circulating flow , until there is a chromatographic separation column enrichment component A, a chromatographic separation column enrichment component B, the component A contains 1,3-propanediol, and the component B contains salt; in the first discharge, Pass the eluent from the inlet of the chromatographic separation column enriched in component A to push component A out of the chromatographic separation column enriched in component A and collect; from the previous chromatographic separation column enriched in component B The inlet of the chromatographic separation column is fed with part of the primary concentrate, and component B is pushed out from the chromatographic separation column enriched in component B and collected; the previous chromatographic separation column is the chromatographic separation column enriched in component B along the The previous one in the opposite direction of the circulation flow direction; in the second discharge, the eluent is fed into the inlet of the eluent from the first discharge to enrich the component B in the first discharge. The remaining component B in the chromatographic separation column is released and collected;
同时控制相邻两个重复周期中,后一个重复周期相对前一个重复周期具有如下变化:第一次出料中,收集组分A和组分B的色谱分离柱均分别沿循环流动方向切换向下一个;第二次出料中,收集剩余组分B的色谱分离柱均分别沿循环流动方向切换向下一个;完成m个重复周期之后,将多次收集的组分A混合,获得脱盐液;Simultaneously control two adjacent repeating cycles, the latter repeating cycle has the following changes compared to the previous repeating cycle: In the first discharge, the chromatographic separation columns that collect component A and component B are switched along the circulation flow direction respectively. Next; in the second discharge, the chromatographic separation column that collects the remaining component B is switched to the next one along the circulation flow direction; after m repeated cycles are completed, the components A collected multiple times are mixed to obtain a desalted solution ;
上述色谱分离过程所获得的脱盐液脱盐率可达93%以上,且色谱分离脱盐过程PDO的收率可达到99%。The desalination rate of the desalted liquid obtained in the chromatographic separation process can reach more than 93%, and the yield of PDO in the chromatographic separation and desalination process can reach 99%.
进一步地,采用本发明上述色谱分离脱盐方法,还可在将PDO发酵液经超滤过滤后直接色谱分离脱盐,减少纳滤膜过滤工序,简化PDO提取工艺,并获得预期的理想效果。Furthermore, by adopting the chromatographic separation and desalination method of the present invention, direct chromatographic separation and desalination of the PDO fermentation broth after ultrafiltration can reduce the nanofiltration membrane filtration process, simplify the PDO extraction process, and obtain the expected ideal effect.
进一步地,采用本发明上述色谱分离脱盐方法,相对常规的色谱分离方法,该方法获得的脱盐液浓度更高,洗脱液用量更少。Furthermore, by adopting the above-mentioned chromatographic separation and desalination method of the present invention, compared with the conventional chromatographic separation method, the concentration of the desalted liquid obtained by this method is higher, and the amount of eluent is less.
进一步地,如图1所示,其给出了本发明实施例中1,3-丙二醇发酵液脱盐提纯方法采用的工艺流程图,在发酵罐1中以可再生生物质为原料,采用克雷伯氏菌发酵生产1,3-丙二醇,获得1,3-丙二醇发酵液2,再采用超滤装置3进行超滤,获得超滤滤液4,然后经过一次蒸发脱水装置5脱水浓缩,获得一次浓缩液7,其他诸如一次蒸汽冷凝水6外排,而后采用色谱分离系统8进行色谱分离脱盐,第一次出料中洗脱液9用于洗脱组分A,第二出料中,洗脱液9用于洗脱组分B,色谱分离脱盐后获得残液相10和脱盐液11,然后采用二次蒸发脱水装置12对脱盐液11进行蒸发浓缩脱水,获得二次浓缩液14、二次蒸汽冷凝水13,二次蒸汽冷凝水13外排,然后将二次浓缩液14通过蒸馏装置15进行提纯,获得蒸馏液16和蒸馏釜残17,蒸馏液16可以进一步在其他下游工序(例如精馏工序)中进一步提纯。Further, as shown in Figure 1, it provides the process flow chart adopted in the desalination and purification method of 1,3-propanediol fermentation liquid in the embodiment of the present invention. 1,3-propanediol is fermented by Burgeria bacteria to obtain 1,3-propanediol fermentation liquid 2, and then ultrafiltration is performed by ultrafiltration device 3 to obtain ultrafiltration filtrate 4, which is then dehydrated and concentrated by primary evaporative dehydration device 5 to obtain primary concentrated Liquid 7, others such as primary steam condensed water 6 are discharged, and then the chromatographic separation system 8 is used to carry out chromatographic separation and desalination. The eluent 9 in the first discharge is used to elute component A, and in the second discharge, the eluent Liquid 9 is used to elute component B. After chromatographic separation and desalination, a raffinate phase 10 and a desalted liquid 11 are obtained, and then a secondary evaporation and dehydration device 12 is used to evaporate, concentrate and dehydrate the desalted liquid 11 to obtain a secondary concentrated liquid 14, a secondary The steam condensed water 13, the secondary steam condensed water 13 is discharged, and then the secondary concentrated liquid 14 is purified by a distillation device 15 to obtain a distillate 16 and a still residue 17. The distillate 16 can be further processed in other downstream processes (such as refining distillation process) for further purification.
进一步地,如图2所示,其给出了本发明实施例中采用的色谱分离系统的结构示意图,包括依次循环连通的第一色谱分离柱191、第二色谱分离柱192、第三色谱分离柱193、第四色谱分离柱194、第五色谱分离柱195、第六色谱分离柱196,构成一个循环回路,并且相邻色谱分离柱之间设置有至少一个用于连通的阀18,可以采用该阀18控制进料或进洗脱液等,同时还能够向外排出特定的组分。Further, as shown in FIG. 2 , it shows a schematic structural diagram of the chromatographic separation system adopted in the embodiment of the present invention, including a first chromatographic separation column 191, a second chromatographic separation column 192, and a third chromatographic separation column connected sequentially. The column 193, the fourth chromatographic separation column 194, the fifth chromatographic separation column 195, and the sixth chromatographic separation column 196 constitute a circulation loop, and at least one valve 18 for communication is arranged between adjacent chromatographic separation columns, which can be adopted The valve 18 controls the feed or eluent, etc., and can also discharge specific components to the outside.
进一步地,如图3-8所示,其给出了本发明实施例中色谱分离脱盐过程中一个重复周期的过程示意图;具体地:如图3所示,当进行色谱分离脱盐时,通过其中的任意一个阀进行进料,例 如可以选择第三色谱分离柱、第四色谱分离柱之间的阀向第四色谱分离柱进料,循环一段时间之后,当出现一个色谱分离柱富集组分A,一个色谱分离柱富集组分B时,停止循环,可以进行下一步的第一次出料工序,此时,各个色谱分离柱中组分A和组分B的浓度示意图如图4所示,可以知晓,此时,富集组分A的第一色谱分离柱富集了高浓度且高纯度的组分A,几乎不含组分B,同样地,富集组分B的第五色谱分离柱富集了高浓度且高纯度的组分B,几乎不含组分A,该状态可以通过多次取样分析获得,优选通过液相色谱进行在线检测,并且可以以该状态的时间节点作为后期重复生产过程中的标准(例如通过编程,直接以程序控制);Further, as shown in Figure 3-8, it provides a process schematic diagram of a repeated cycle in the chromatographic separation and desalination process in the embodiment of the present invention; specifically: as shown in Figure 3, when performing chromatographic separation and desalination, through which For example, the valve between the third chromatographic separation column and the fourth chromatographic separation column can be selected to feed the fourth chromatographic separation column. After a period of circulation, when a chromatographic separation column enriches the component A, when a chromatographic separation column is enriched with component B, the circulation is stopped, and the next step of the first discharge process can be carried out. At this time, the concentration diagrams of component A and component B in each chromatographic separation column are shown in Figure 4. It can be known that at this time, the first chromatographic separation column enriched in component A is enriched with high-concentration and high-purity component A, and hardly contains component B. Similarly, the fifth column enriched in component B The chromatographic separation column is enriched with high-concentration and high-purity component B, and almost does not contain component A. This state can be obtained through multiple sampling analysis, preferably online detection by liquid chromatography, and the time node of this state can be obtained As a standard in the later repeated production process (for example, through programming, directly controlled by the program);
当进行第一次出料工序时,如图5所示,通过阀从第一色谱分离柱的进口进洗脱液且关闭第二色谱分离柱与第三色谱分离柱之间的阀,将第一色谱分离柱中富集的组分A推出,收集得到高纯度组分A;与此同时,通过阀从第四色谱分离柱的进口直接进料(进部分一次浓缩液,作为色谱分离系统物料的补给)且关闭第六色谱分离柱的出口位置的阀,将第五色谱分离柱中富集的组分B推出,收集得到高纯度组分B;该工序完成之后,各色谱分离柱中的组分浓度分布示意图如图6所示,此时,第一色谱分离柱中组分A基本被排出,仅残余少量,而第五色谱分离柱中仍然还有较多的组分B,因此,需要进行下一步工序第二次出料;When carrying out the first discharge process, as shown in Figure 5, enter the eluent from the inlet of the first chromatographic separation column through the valve and close the valve between the second chromatographic separation column and the third chromatographic separation column, and the second chromatographic separation column The component A enriched in the first chromatographic separation column is released, and the high-purity component A is collected; at the same time, the inlet of the fourth chromatographic separation column is directly fed through the valve (part of the primary concentrate is used as the chromatographic separation system material) supply) and close the valve at the outlet position of the sixth chromatographic separation column, push out the component B enriched in the fifth chromatographic separation column, and collect and obtain high-purity component B; The schematic diagram of component concentration distribution is shown in Figure 6. At this time, component A in the first chromatographic separation column is basically discharged, only a small amount remains, and there is still more component B in the fifth chromatographic separation column. Therefore, It is necessary to carry out the second discharge of the next step;
当进行第二次出料工序时,如图7所示,通过阀从第一色谱分离柱的进口进洗脱液且关闭第六色谱分离柱的出口位置的阀,使第一色谱分离柱、第二色谱分离柱、第三色谱分离柱、第四色谱分离柱和第五色谱分离柱依次连通,将第五色谱分离柱中剩余的大部分组分B推出,继续获得高纯度组分B;该工序完成之后,各色谱分离柱中的组分浓度分布示意图如图8所示,此时,第一色谱分离柱中的组分A仅余极少量且组分B几乎没有,第五色谱分离柱中组分B仅余极少量且组分A几乎没有,而第二色谱分离柱中此时相对其他色谱分离柱富含了组分A以及极少量的B,第三色谱分离柱中组分A和组分B的含量基本相当,第四色谱分离柱中此时相对其他色谱分离柱富含了组分B以及少量的A,第六色谱分离柱中组分A和组分B均含极少量;When carrying out the second discharge operation, as shown in Figure 7, enter the eluent from the inlet of the first chromatographic separation column through the valve and close the valve at the outlet position of the sixth chromatographic separation column, so that the first chromatographic separation column, The second chromatographic separation column, the third chromatographic separation column, the fourth chromatographic separation column and the fifth chromatographic separation column are connected in sequence, and most of the remaining component B in the fifth chromatographic separation column is pushed out to continue to obtain high-purity component B; After the process is completed, the component concentration distribution schematic diagram in each chromatographic separation column is as shown in Figure 8. At this time, there is only a very small amount of component A in the first chromatographic separation column and almost no component B, and the fifth chromatographic separation There is only a very small amount of component B and almost no component A in the column, while the second chromatographic separation column is rich in component A and a very small amount of B relative to other chromatographic separation columns at this time, and the component in the third chromatographic separation column The contents of A and component B are basically the same. Compared with other chromatographic separation columns, the fourth chromatographic separation column is rich in component B and a small amount of A at this time, and both component A and component B in the sixth chromatographic separation column contain extremely a small amount;
经过上述工序后,第一个重复周期结束,基于上述工序结束后各色谱分离柱中的组分浓度分布状态,本发明进一步提出在第二个重复周期时,进料循环工序的进料位置不变,但具有如下变化:第二个重复周期的第一次出料中,收集组分A和组分B的色谱分离柱均分别沿循环流动方向切换向下一个;第二个重复周期的第二次出料中,收集剩余组分B的色谱分离柱均分别沿循环流动方向切换向下一个;如此设置,即可以使得富集组分A的色谱分离柱沿循环流动方向切换向下一个(第二个重复周期中即为第二色谱分离柱),使得富集组分B的色谱分离柱沿循环流动方向切换向下一个(第二个重复周期中即为第六色谱分离柱);After the above process, the first repeat cycle ends, based on the component concentration distribution state in each chromatographic separation column after the above process ends, the present invention further proposes that during the second repeat cycle, the feed position of the feed cycle process is not change, but has the following changes: in the first discharge of the second repeated cycle, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction; In the secondary discharge, the chromatographic separation column that collects the remaining component B is switched to the next one along the circulation flow direction; in this way, the chromatographic separation column enriched in component A can be switched to the next ( In the second repetition cycle, it is the second chromatographic separation column), so that the chromatographic separation column enriched in component B is switched to the next one along the circulation flow direction (in the second repetition cycle, it is the sixth chromatographic separation column);
当进行与色谱分离柱的数量对应的重复周期次数时,也即每一个色谱分离柱都经历了出料的过程,并且每一次出料均处于富集组分A或富集组分B的色谱分离柱上,从而最大化地实现了将体系中的组分A和组分B分离并收集,完成m个重复周期之后,将多次收集的组分A混合,获得脱盐液,实践证明,该脱盐液中脱盐率可达93%以上,且色谱分离脱盐过程PDO的收率可达到99%以上。When performing the number of repeated cycles corresponding to the number of chromatographic separation columns, that is, each chromatographic separation column has experienced the process of discharging, and each discharge is in the chromatogram of enriched component A or enriched component B on the separation column, thereby maximizing the separation and collection of component A and component B in the system. After m repeated cycles are completed, component A collected multiple times is mixed to obtain a desalted solution. Practice has proved that the The desalination rate in the desalination liquid can reach more than 93%, and the yield of PDO in the process of chromatographic separation and desalination can reach more than 99%.
以下结合具体实施例对上述方案做进一步说明;应理解,这些实施例是用于说明本发明的基本原理、主要特征和优点,而本发明不受以下实施例的范围限制;实施例中采用的实施条件可以根据具体要求做进一步调整,未注明的实施条件通常为常规实验中的条件。下述中,如无所述说明,所有的原料来自于商购或者按照本领域常规方法制备而得。上述实施例以及对比例中,表格 中的实验数据分别通过液相色谱或气相色谱测得。Below in conjunction with specific embodiment above-mentioned scheme is described further; It should be understood that these embodiments are to illustrate basic principle, main feature and advantage of the present invention, and the present invention is not limited by the scope of following embodiment; Adopted in the embodiment The implementation conditions can be further adjusted according to specific requirements, and the unspecified implementation conditions are usually the conditions in routine experiments. In the following, unless otherwise stated, all raw materials are commercially available or prepared according to conventional methods in the art. In above-mentioned embodiment and comparative example, the experimental data in the table is recorded by liquid chromatography or gas chromatography respectively.
实施例1Example 1
本例提供了一种1,3-丙二醇发酵液脱盐提纯方法,所述方法包括如下步骤:This example provides a kind of 1,3-propanediol fermented liquid desalination purification method, described method comprises the steps:
(ⅰ)以可再生生物质(具体为甘油)为原料,采用克雷伯氏菌发酵生产1,3-丙二醇,获得1,3-丙二醇发酵液;具体实施方式为:发酵罐接种后,控制发酵液温度37℃,pH值6.5,通气量0.06vvm,搅拌速率45rpm,发酵过程中测定发酵液中底物甘油浓度,根据甘油消耗速率流加甘油,确保发酵液中甘油浓度为0.3-25g/L,发酵44小时下罐;(i) Using renewable biomass (specifically glycerol) as raw material, using Klebsiella to ferment 1,3-propanediol to obtain 1,3-propanediol fermentation broth; The temperature of the fermentation broth is 37°C, the pH value is 6.5, the ventilation rate is 0.06vvm, and the stirring rate is 45rpm. During the fermentation process, the glycerol concentration of the substrate in the fermentation broth is measured, and glycerin is added according to the glycerol consumption rate to ensure that the glycerol concentration in the fermentation broth is 0.3-25g/ L, fermented for 44 hours and put into the tank;
(ⅱ)将步骤(ⅰ)获得的1,3-丙二醇发酵液依次进行过滤除菌、浓缩,获得一次浓缩液;过滤除菌采用超滤,超滤采用陶瓷膜(陶瓷膜过滤孔径为5nm)进行;浓缩采用多效蒸发器进行,多效蒸发器的工艺参数为:一效/二效/三效/四效蒸发器真空表压分别为-0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa;(ii) The 1,3-propanediol fermentation broth obtained in step (i) is filtered and sterilized and concentrated successively to obtain a concentrated solution; ultrafiltration is used for filtration and sterilization, and ceramic membranes are used for ultrafiltration (ceramic membrane filtration aperture is 5nm) Concentration is carried out with a multi-effect evaporator, and the process parameters of the multi-effect evaporator are: the vacuum gauge pressure of the first-effect/second-effect/three-effect/four-effect evaporator is respectively -0.065Mpa/-0.07Mpa/-0.085Mpa/- 0.095Mpa;
(ⅲ)将步骤(ⅱ)获得的一次浓缩液采用图2所示的色谱分离系统进行色谱分离脱盐,色谱分离系统包括6个依次循环连通的色谱分离柱,色谱分离脱盐包括6个连续的重复周期,第一个重复周期的具体操作过程如图3-8所示过程进行,后续重复周期按照如下方式进行:控制相邻两个重复周期中,后一个重复周期相对前一个重复周期具有如下变化:第一次出料中,收集组分A和组分B的色谱分离柱均分别沿循环流动方向切换向下一个;第二次出料中,收集剩余组分B的色谱分离柱均分别沿循环流动方向切换向下一个;完成6个重复周期之后,将多次收集的组分A混合,获得脱盐液;(Ⅲ) adopt the chromatographic separation system shown in Figure 2 to carry out chromatographic separation and desalination with the primary concentrated solution that step (ii) obtains, chromatographic separation system comprises 6 chromatographic separation columns that circulate successively, and chromatographic separation and desalination comprises 6 continuous repetitions Cycle, the specific operation process of the first repetition cycle is shown in Figure 3-8, and the subsequent repetition cycle is carried out in the following manner: among two adjacent repetition cycles, the latter repetition cycle has the following changes compared to the previous repetition cycle : In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction; in the second discharge, the chromatographic separation columns that collect the remaining component B are respectively The circulation flow direction is switched to the next; after completing 6 repeated cycles, the components A collected multiple times are mixed to obtain the desalted solution;
其中,色谱分离柱采用的树脂为钠型均粒凝胶阳离子色谱树脂(LX-1850均粒凝胶阳离子色谱树脂(280-320μm),西安蓝晓科技新材料股份有限公司);进料循环的工序中,循环流速为2.2BV/h,循环时间为8min;进料循环的工序中,通入的一次浓缩液的进料体积为0.1BV;第一次出料的工序中,用于将组分A推出的洗脱液的进料体积为0.16BV,用于将组分B推出的一次浓缩液的进料体积为0.1BV;第二次出料的工序中,用于将剩余组分B推出的洗脱液的进料体积为0.08BV;洗脱液为水;色谱分离操作压力为0.35MPa,运行温度为30℃;Among them, the resin used in the chromatographic separation column is a sodium-type homogeneous gel cation chromatography resin (LX-1850 homogeneous gel cation chromatography resin (280-320 μm), Xi’an Lanxiao Technology New Materials Co., Ltd.); In the process, the circulation flow rate is 2.2BV/h, and the cycle time is 8min; in the process of feed circulation, the feed volume of the primary concentrate is 0.1BV; The feed volume of the eluent released by sub-A is 0.16BV, and the feed volume of the primary concentrate used to push component B out is 0.1BV; The feed volume of the eluent introduced is 0.08BV; the eluent is water; the chromatographic separation operating pressure is 0.35MPa, and the operating temperature is 30°C;
(ⅳ)将步骤(ⅲ)获得的脱盐液进行浓缩,获得二次浓缩液,然后将获得的二次浓缩液进行提纯,获得1,3-丙二醇;浓缩采用多效蒸发器进行,多效蒸发器的工艺参数为:一效/二效/三效/四效蒸发器真空表压分别为-0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa;(iv) Concentrate the desalted solution obtained in step (iii) to obtain a secondary concentrate, then purify the obtained secondary concentrate to obtain 1,3-propanediol; the concentration is carried out by a multiple-effect evaporator, and the multiple-effect evaporation The process parameters of the evaporator are: the vacuum gauge pressure of the first-effect/second-effect/three-effect/four-effect evaporator is -0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa respectively;
提纯采用蒸馏提纯,蒸馏提纯的过程为:前期在较低塔釜温度(约80℃)和较高操作压力(约30mmHg)条件下蒸馏轻组分水及少量BDO等,待水基本蒸馏完成,塔釜温度逐渐上升,开始连续进料,维持塔釜温度115±5℃,操作压力15±5mmHg,物料进料完成后,继续降低操作压力,塔釜温度继续升高,直到塔釜物料粘度达到工艺要求值150±5cp(100℃),蒸馏结束;其中,操作压力最低为5mmHg左右,温度最高可达160℃。Purification adopts distillation purification. The process of distillation purification is as follows: in the early stage, light component water and a small amount of BDO are distilled under the conditions of lower tower temperature (about 80°C) and higher operating pressure (about 30mmHg). After the basic distillation of water is completed, The temperature of the tower kettle rises gradually, and starts to feed continuously. The temperature of the tower kettle is maintained at 115±5°C, and the operating pressure is 15±5mmHg. The process requirement value is 150±5cp (100°C), and the distillation is over; among them, the minimum operating pressure is about 5mmHg, and the maximum temperature can reach 160°C.
实验数据如表1所示。The experimental data are shown in Table 1.
表1发酵液色谱分离脱盐数据统计Table 1 Statistical data of fermentation broth chromatographic separation and desalination
Figure PCTCN2022096617-appb-000001
Figure PCTCN2022096617-appb-000001
Figure PCTCN2022096617-appb-000002
Figure PCTCN2022096617-appb-000002
由表1可知,色谱分离脱盐过程洗脱液与一次浓缩液的比为2.4:1,PDO的收率达到97.5%(收率=(脱盐液的质量×脱盐液中PDO的含量)/(一次浓缩液的质量×一次浓缩液中PDO的含量)×100%),总盐的脱除率即脱盐率达到91.47%(脱盐率=(1-脱盐液的质量×脱盐液中盐分的含量)/(一次浓缩液的质量×一次浓缩液中盐分的含量)×100%),产品收率和盐的脱除率远高于电渗析脱盐工艺。脱盐液二次浓缩后进行蒸馏,蒸馏釜残量占PDO产量(蒸馏液的质量×蒸馏液中PDO的含量)的13.69%,相对于电渗析脱盐工艺显著减少,蒸馏过程PDO收率提高至98%。It can be seen from Table 1 that the ratio of the eluent to the primary concentrate in the chromatographic separation and desalination process is 2.4:1, and the yield of PDO reaches 97.5% (yield = (the quality of the desalted solution × the content of PDO in the desalted solution)/(primary The quality of the concentrated solution × the content of PDO in the primary concentrated solution) × 100%), the removal rate of the total salt, that is, the desalination rate reaches 91.47% (the desalination rate=(1-the quality of the desalted solution × the content of salt in the desalted solution)/ (the quality of the primary concentrate × the salt content in the primary concentrate) × 100%), the product yield and the removal rate of salt are much higher than the electrodialysis desalination process. The desalted liquid is distilled after secondary concentration, and the residual amount of the distillation pot accounts for 13.69% of the PDO output (the quality of the distillate × the content of PDO in the distillate), which is significantly reduced compared with the electrodialysis desalination process, and the PDO yield in the distillation process is increased to 98%. %.
实施例2Example 2
本例提供了一种1,3-丙二醇发酵液脱盐提纯方法,所述方法包括如下步骤:This example provides a kind of 1,3-propanediol fermented liquid desalination purification method, described method comprises the steps:
(ⅰ)以可再生生物质(具体为甘油)为原料,采用克雷伯氏菌发酵生产1,3-丙二醇,获得1,3-丙二醇发酵液;具体实施方式为:发酵罐接种后,控制发酵液温度37℃,pH值6.5,通气量0.06vvm,搅拌速率45rpm,发酵过程中测定发酵液中底物甘油浓度,根据甘油消耗速率流加甘油,确保发酵液中甘油浓度为0.3-25g/L,发酵44小时下罐;(i) Using renewable biomass (specifically glycerol) as raw material, using Klebsiella to ferment 1,3-propanediol to obtain 1,3-propanediol fermentation broth; The temperature of the fermentation broth is 37°C, the pH value is 6.5, the ventilation rate is 0.06vvm, and the stirring rate is 45rpm. During the fermentation process, the glycerol concentration of the substrate in the fermentation broth is measured, and glycerin is added according to the glycerol consumption rate to ensure that the glycerol concentration in the fermentation broth is 0.3-25g/ L, fermented for 44 hours and put into the tank;
(ⅱ)将步骤(ⅰ)获得的1,3-丙二醇发酵液依次进行过滤除菌、浓缩,获得一次浓缩液;过滤除菌采用超滤,超滤采用陶瓷膜(陶瓷膜过滤孔径为5nm)进行;浓缩采用多效蒸发器进行,多效蒸发器的工艺参数为:一效/二效/三效/四效蒸发器真空表压分别为-0.068Mpa/-0.072Mpa/-0.086Mpa/-0.096Mpa;(ii) The 1,3-propanediol fermentation broth obtained in step (i) is filtered and sterilized and concentrated successively to obtain a concentrated solution; ultrafiltration is used for filtration and sterilization, and ceramic membranes are used for ultrafiltration (ceramic membrane filtration aperture is 5nm) Concentration is carried out with a multi-effect evaporator, and the process parameters of the multi-effect evaporator are: the vacuum gauge pressure of the first-effect/second-effect/three-effect/four-effect evaporator is respectively -0.068Mpa/-0.072Mpa/-0.086Mpa/- 0.096Mpa;
(ⅲ)将步骤(ⅱ)获得的一次浓缩液采用图2所示的色谱分离系统进行色谱分离脱盐,色谱分离系统包括6个依次循环连通的色谱分离柱,色谱分离脱盐包括6个连续的重复周期,第一个重复周期的具体操作过程如图3-8所示过程进行,后续重复周期按照如下方式进行:控制相邻两个重复周期中,后一个重复周期相对前一个重复周期具有如下变化:第一次出料中,收集组分A和组分B的色谱分离柱均分别沿循环流动方向切换向下一个;第二次出料中,收集剩余组分B的色谱分离柱均分别沿循环流动方向切换向下一个;完成6个重复周期之后,将多次收集的组分A混合,获得脱盐液;(Ⅲ) adopt the chromatographic separation system shown in Figure 2 to carry out chromatographic separation and desalination with the primary concentrated solution that step (ii) obtains, chromatographic separation system comprises 6 chromatographic separation columns that circulate successively, and chromatographic separation and desalination comprises 6 continuous repetitions Cycle, the specific operation process of the first repetition cycle is shown in Figure 3-8, and the subsequent repetition cycle is carried out in the following manner: among two adjacent repetition cycles, the latter repetition cycle has the following changes compared to the previous repetition cycle : In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction; in the second discharge, the chromatographic separation columns that collect the remaining component B are respectively The circulation flow direction is switched to the next; after completing 6 repeated cycles, the components A collected multiple times are mixed to obtain the desalted solution;
其中,色谱分离柱采用的树脂为钠型均粒凝胶阳离子色谱树脂;进料循环的工序中,循环流速为2.2BV/h,循环时间为8min;进料循环的工序中,通入的一次浓缩液的进料体积为0.1BV;Among them, the resin used in the chromatographic separation column is sodium-type homogeneous gel cationic chromatographic resin; in the process of feed circulation, the circulation flow rate is 2.2BV/h, and the cycle time is 8min; The feed volume of the concentrate is 0.1BV;
第一次出料的工序中,用于将组分A推出的洗脱液的进料体积为0.16BV,用于将组分B推出的一次浓缩液的进料体积为0.1BV;第二次出料的工序中,用于将剩余组分B推出的洗脱液的 进料体积为0.14BV;洗脱液为水;色谱分离操作压力为0.25MPa,运行温度为50℃;In the process of discharging for the first time, the feed volume of the eluent used to push component A out is 0.16BV, and the feed volume of the primary concentrate used to push component B out is 0.1BV; In the process of discharging, the feed volume of the eluent used to push out the remaining component B is 0.14BV; the eluent is water; the operating pressure of the chromatographic separation is 0.25MPa, and the operating temperature is 50°C;
(ⅳ)将步骤(ⅲ)获得的脱盐液进行浓缩,获得二次浓缩液,然后将获得的二次浓缩液进行提纯,获得1,3-丙二醇;浓缩采用多效蒸发器进行,多效蒸发器的工艺参数为:一效/二效/三效/四效蒸发器真空表压分别为-0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa;(iv) Concentrate the desalted solution obtained in step (iii) to obtain a secondary concentrate, then purify the obtained secondary concentrate to obtain 1,3-propanediol; the concentration is carried out by a multiple-effect evaporator, and the multiple-effect evaporation The process parameters of the evaporator are: the vacuum gauge pressure of the first-effect/second-effect/three-effect/four-effect evaporator is -0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa respectively;
提纯采用蒸馏提纯,蒸馏提纯的过程为:前期在较低塔釜温度(约80℃)和较高操作压力(约30mmHg)条件下蒸馏轻组分水及少量BDO等,待水基本蒸馏完成,塔釜温度逐渐上升,开始连续进料,维持塔釜温度115±5℃,操作压力15±5mmHg,物料进料完成后,继续降低操作压力,塔釜温度继续升高,直到塔釜物料粘度达到工艺要求值150±5cp(100℃),蒸馏结束;其中,操作压力最低为5mmHg左右,温度最高可达160℃。Purification adopts distillation purification. The process of distillation purification is as follows: in the early stage, light component water and a small amount of BDO are distilled under the conditions of lower tower temperature (about 80°C) and higher operating pressure (about 30mmHg). After the basic distillation of water is completed, The temperature of the tower kettle rises gradually, and starts to feed continuously. The temperature of the tower kettle is maintained at 115±5°C, and the operating pressure is 15±5mmHg. The process requirement value is 150±5cp (100°C), and the distillation is over; among them, the minimum operating pressure is about 5mmHg, and the maximum temperature can reach 160°C.
实验数据如表2所示。The experimental data are shown in Table 2.
表2发酵液色谱分离脱盐数据统计Table 2 Statistics of fermentation broth chromatographic separation and desalination data
Figure PCTCN2022096617-appb-000003
Figure PCTCN2022096617-appb-000003
由表2可知,色谱分离脱盐过程洗脱液与一次浓缩液的比为3:1,PDO的收率达到98.8%,总盐的脱除率达到92.34%,产品收率和盐的脱除率远高于电渗析脱盐工艺。脱盐液二次浓缩后进行蒸馏,蒸馏釜残量占PDO产量的12.62%,相对于电渗析脱盐工艺显著减少,蒸馏过程PDO收率提高至98%。It can be seen from Table 2 that the ratio of the eluent to the primary concentrate in the chromatographic separation and desalination process is 3:1, the yield of PDO reaches 98.8%, the removal rate of total salt reaches 92.34%, the product yield and the removal rate of salt Much higher than the electrodialysis desalination process. The desalted liquid is distilled after secondary concentration, and the residual volume of the distillation pot accounts for 12.62% of the PDO output, which is significantly reduced compared with the electrodialysis desalination process, and the PDO yield in the distillation process is increased to 98%.
实施例3Example 3
本例提供了一种1,3-丙二醇发酵液脱盐提纯方法,所述方法包括如下步骤:This example provides a kind of 1,3-propanediol fermented liquid desalination purification method, described method comprises the steps:
(ⅰ)以可再生生物质(具体为甘油)为原料,采用克雷伯氏菌发酵生产1,3-丙二醇,获得1,3-丙二醇发酵液;具体实施方式为:发酵罐接种后,控制发酵液温度37℃,pH值6.5,通气量0.06vvm,搅拌速率45rpm,发酵过程中测定发酵液中底物甘油浓度,根据甘油消耗速率流加甘油,确保发酵液中甘油浓度为0.3-25g/L,发酵44小时下罐;(i) Using renewable biomass (specifically glycerol) as raw material, using Klebsiella to ferment 1,3-propanediol to obtain 1,3-propanediol fermentation broth; The temperature of the fermentation broth is 37°C, the pH value is 6.5, the ventilation rate is 0.06vvm, and the stirring rate is 45rpm. During the fermentation process, the glycerol concentration of the substrate in the fermentation broth is measured, and glycerin is added according to the glycerol consumption rate to ensure that the glycerol concentration in the fermentation broth is 0.3-25g/ L, fermented for 44 hours and put into the tank;
(ⅱ)将步骤(ⅰ)获得的1,3-丙二醇发酵液依次进行过滤除菌、浓缩,获得一次浓缩液;过滤除菌采用超滤,超滤采用陶瓷膜(陶瓷膜过滤孔径为5nm)进行;浓缩采用多效蒸发器进行,所述多效蒸发器的工艺参数为:一效/二效/三效/四效蒸发器真空表压分别为-0.068Mpa/-0.072Mpa/-0.086Mpa/-0.096Mpa;(ii) The 1,3-propanediol fermentation broth obtained in step (i) is filtered and sterilized and concentrated successively to obtain a concentrated solution; ultrafiltration is used for filtration and sterilization, and ceramic membranes are used for ultrafiltration (ceramic membrane filtration aperture is 5nm) Carry out; Concentration adopts multi-effect evaporator to carry out, and the process parameter of described multi-effect evaporator is: the vacuum gauge pressure of one-effect/two-effect/three-effect/four-effect evaporator is respectively-0.068Mpa/-0.072Mpa/-0.086Mpa /-0.096Mpa;
(ⅲ)将步骤(ⅱ)获得的一次浓缩液采用图2所示的色谱分离系统进行色谱分离脱盐,色 谱分离系统包括6个依次循环连通的色谱分离柱,色谱分离脱盐包括6个连续的重复周期,第一个重复周期的具体操作过程如图3-8所示过程进行,后续重复周期按照如下方式进行:控制相邻两个重复周期中,后一个重复周期相对前一个重复周期具有如下变化:第一次出料中,收集组分A和组分B的色谱分离柱均分别沿循环流动方向切换向下一个;第二次出料中,收集剩余组分B的色谱分离柱均分别沿循环流动方向切换向下一个;完成6个重复周期之后,将多次收集的组分A混合,获得脱盐液;(Ⅲ) adopt the chromatographic separation system shown in Figure 2 to carry out chromatographic separation and desalination with the primary concentrated solution that step (ii) obtains, chromatographic separation system comprises 6 chromatographic separation columns that circulate successively, and chromatographic separation and desalination comprises 6 continuous repetitions Cycle, the specific operation process of the first repetition cycle is shown in Figure 3-8, and the subsequent repetition cycle is carried out in the following manner: among two adjacent repetition cycles, the latter repetition cycle has the following changes compared to the previous repetition cycle : In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction; in the second discharge, the chromatographic separation columns that collect the remaining component B are respectively The circulation flow direction is switched to the next; after completing 6 repeated cycles, the components A collected multiple times are mixed to obtain the desalted solution;
其中,色谱分离柱采用的树脂为钠型均粒凝胶阳离子色谱树脂;进料循环的工序中,循环流速为2.2BV/h,循环时间为8min;进料循环的工序中,通入的一次浓缩液的进料体积为0.1BV;Among them, the resin used in the chromatographic separation column is sodium-type homogeneous gel cationic chromatographic resin; in the process of feed circulation, the circulation flow rate is 2.2BV/h, and the cycle time is 8min; The feed volume of the concentrate is 0.1BV;
第一次出料的工序中,用于将组分A推出的洗脱液的进料体积为0.16BV,用于将组分B推出的一次浓缩液的进料体积为0.1BV;第二次出料的工序中,用于将剩余组分B推出的洗脱液的进料体积为0.15BV;洗脱液为水;色谱分离操作压力为0.25MPa,运行温度为50℃;In the process of discharging for the first time, the feed volume of the eluent used to push component A out is 0.16BV, and the feed volume of the primary concentrate used to push component B out is 0.1BV; In the process of discharging, the feed volume of the eluent used to push out the remaining component B is 0.15BV; the eluent is water; the operating pressure of the chromatographic separation is 0.25MPa, and the operating temperature is 50°C;
(ⅳ)将步骤(ⅲ)获得的脱盐液进行浓缩,获得二次浓缩液,然后将获得的二次浓缩液进行提纯,获得1,3-丙二醇;浓缩采用多效蒸发器进行,所述多效蒸发器的工艺参数为:一效/二效/三效/四效蒸发器真空表压分别为-0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa;(iv) Concentrate the desalted solution obtained in step (iii) to obtain a secondary concentrate, then purify the obtained secondary concentrate to obtain 1,3-propanediol; the concentration is carried out using a multiple-effect evaporator, and the multiple The process parameters of the effect evaporator are: the vacuum gauge pressure of the first effect/second effect/three effect/four effect evaporator is -0.065Mpa/-0.07Mpa/-0.085Mpa/-0.095Mpa respectively;
所述提纯采用蒸馏提纯,所述蒸馏提纯的过程为:前期在较低塔釜温度(约80℃)和较高操作压力(约30mmHg)条件下蒸馏轻组分水及少量BDO等,待水基本蒸馏完成,塔釜温度逐渐上升,开始连续进料,维持塔釜温度115±5℃,操作压力15±5mmHg,物料进料完成后,继续降低操作压力,塔釜温度继续升高,直到塔釜物料粘度达到工艺要求值150±5cp(100℃),蒸馏结束;其中,操作压力最低为5mmHg左右,温度最高可达160℃。The purification adopts distillation purification, and the process of the distillation purification is: in the early stage, light component water and a small amount of BDO are distilled under the conditions of lower tower still temperature (about 80°C) and higher operating pressure (about 30mmHg), and the water is After the basic distillation is completed, the temperature of the tower kettle rises gradually, and continuous feeding starts. The temperature of the tower kettle is maintained at 115±5°C, and the operating pressure is 15±5mmHg. The viscosity of the material in the kettle reaches the process requirement value of 150±5cp (100°C), and the distillation ends; among them, the minimum operating pressure is about 5mmHg, and the maximum temperature can reach 160°C.
实验数据如表3所示。The experimental data are shown in Table 3.
表3发酵液色谱分离脱盐数据统计Table 3 Statistics of Fermentation Broth Chromatographic Separation and Desalination Data
Figure PCTCN2022096617-appb-000004
Figure PCTCN2022096617-appb-000004
由表3可知,色谱分离脱盐过程洗脱液与一次浓缩液的比为3.1:1,PDO的收率达到99%,总盐的脱除率达到93.33%,产品收率和盐的脱除率远高于电渗析脱盐工艺。脱盐液二次浓缩后进行蒸馏,蒸馏釜残量占PDO产量的8.98%,蒸馏釜残量显著减少,蒸馏过程PDO收率提高至99%。It can be seen from Table 3 that the ratio of the eluent to the primary concentrate in the chromatographic separation and desalination process is 3.1:1, the yield of PDO reaches 99%, the removal rate of total salt reaches 93.33%, the product yield and the removal rate of salt Much higher than the electrodialysis desalination process. The desalted liquid is distilled after secondary concentration, and the residual amount of the distillation pot accounts for 8.98% of the PDO output, the residual amount of the distillation pot is significantly reduced, and the PDO yield in the distillation process is increased to 99%.
对比例1Comparative example 1
基本同实施例1,其区别仅在于:1、在超滤之后还包括纳滤步骤。所述纳滤采用的纳滤膜为MWCO500-1000;2、将色谱分离脱盐替换为电渗析脱盐,电渗析所用离子交换膜为合金膜,电渗析脱盐运行温度为35℃,电渗析脱盐后脱盐液的电导率降低至2500μs/cm。Basically with embodiment 1, its difference only is: 1, also comprise nanofiltration step after ultrafiltration. The nanofiltration membrane used in the nanofiltration is MWCO500-1000; 2. The chromatographic separation desalination is replaced by electrodialysis desalination. The ion exchange membrane used in electrodialysis is an alloy membrane. The operating temperature of electrodialysis desalination is 35 ° C. Desalination after electrodialysis desalination The conductivity of the liquid is reduced to 2500 μs/cm.
实验数据如表4所示。The experimental data are shown in Table 4.
表4发酵液电渗析脱盐数据统计Table 4 Fermentation broth electrodialysis desalination data statistics
Figure PCTCN2022096617-appb-000005
Figure PCTCN2022096617-appb-000005
由上可知,该工艺不仅需要增加纳滤步骤,而且进行电渗析脱盐时,电渗析脱盐过程PDO的收率为95.2%,总盐的脱除率为88.5%。脱盐液浓缩后进行蒸馏,蒸馏釜残量占PDO产量的23.5%,蒸馏过程PDO收率为96%,蒸馏釜残含盐量高、粘度大,需进行刮板蒸发回收其中的PDO和部分甘油。It can be seen from the above that this process not only needs to increase the nanofiltration step, but also when electrodialysis desalination is performed, the yield of PDO in the electrodialysis desalination process is 95.2%, and the removal rate of total salt is 88.5%. After the desalted liquid is concentrated, it is distilled. The residue in the distillation pot accounts for 23.5% of the PDO output, and the PDO yield during the distillation process is 96%. The residue in the distillation pot has high salt content and high viscosity, and scraper evaporation is required to recover the PDO and part of the glycerin. .
对比例2Comparative example 2
基本同实施例1,其区别仅在于:钙型均粒凝胶阳离子色谱树脂(LX-1850钙型均粒凝胶阳离子色谱树脂(280-300μm),西安蓝晓科技新材料股份有限公司)。Basically the same as Example 1, the only difference is: calcium-type homogeneous gel cation chromatography resin (LX-1850 calcium-type homogeneous gel cation chromatography resin (280-300 μm), Xi'an Lanxiao Technology New Materials Co., Ltd.).
实验数据如表5所示。The experimental data are shown in Table 5.
表5发酵液电渗析脱盐数据统计Table 5 Fermentation broth electrodialysis desalination data statistics
Figure PCTCN2022096617-appb-000006
Figure PCTCN2022096617-appb-000006
由表5可知,色谱分离脱盐过程洗脱液与一次浓缩液的比为2.4:1的条件下,当树脂选型 为均粒凝胶阳离子色谱树脂(钙型)时,色谱分离脱盐过程PDO的收率仅为93%,总盐的脱除率即脱盐率为91.72%,脱盐液二次浓缩后进行蒸馏,蒸馏釜残量占PDO产量的14.38%。It can be seen from Table 5 that under the condition that the ratio of the eluent to the primary concentrate in the chromatographic separation and desalination process is 2.4:1, when the resin type is homogeneous gel cationic chromatographic resin (calcium type), the PDO in the chromatographic separation and desalination process The yield is only 93%, the total salt removal rate is 91.72%, and the desalted liquid is distilled after secondary concentration, and the residue of the distillation still accounts for 14.38% of the PDO output.
上述实施例只为说明本发明的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本发明的内容并据以实施,并不能以此限制本发明的保护范围。凡根据本发明精神实质所作的等效变化或修饰,都应涵盖在本发明的保护范围之内。The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present invention, and the purpose is to enable those skilled in the art to understand the content of the present invention and implement it accordingly, and not to limit the protection scope of the present invention. All equivalent changes or modifications made according to the spirit of the present invention shall fall within the protection scope of the present invention.

Claims (18)

  1. 一种1,3-丙二醇发酵液脱盐提纯方法,以微生物发酵法生产1,3-丙二醇,获得1,3-丙二醇发酵液,其特征在于,所述提纯方法包括如下步骤:A method for desalting and purifying 1,3-propanediol fermentation liquid, producing 1,3-propanediol by microbial fermentation to obtain 1,3-propanediol fermentation liquid, characterized in that the purification method comprises the following steps:
    (1)将1,3-丙二醇发酵液依次进行过滤除菌、浓缩,获得一次浓缩液;(1) sterilizing and concentrating the 1,3-propanediol fermentation broth sequentially to obtain a primary concentrate;
    (2)采用色谱分离系统对步骤(1)获得的一次浓缩液进行色谱分离脱盐,所述色谱分离系统包括n个依次循环连通的色谱分离柱,n为大于等于3的整数;(2) Carrying out chromatographic separation and desalination of the primary concentrate obtained in step (1) by using a chromatographic separation system, the chromatographic separation system comprising n sequentially connected chromatographic separation columns, where n is an integer greater than or equal to 3;
    所述色谱分离脱盐包括m个连续的重复周期,m和n相同;其中,在每个重复周期中依次进行如下工序:The chromatographic separation and desalination includes m continuous repetition periods, m and n are the same; wherein, the following procedures are performed sequentially in each repetition period:
    进料循环:将部分一次浓缩液通入所述色谱分离系统中进行循环流动,直至出现一个色谱分离柱富集组分A,一个色谱分离柱富集组分B,所述组分A包含1,3-丙二醇,所述组分B包含盐分;Feed cycle: pass part of the primary concentrated liquid into the chromatographic separation system for circulation until a chromatographic separation column enriches component A, and a chromatographic separation column enriches component B, and the component A contains 1 , 3-propanediol, the component B contains salt;
    第一次出料:从富集组分A的色谱分离柱的进口通入洗脱液将组分A从该富集组分A的色谱分离柱中推出,收集;The first discharge: from the entrance of the chromatographic separation column enriched in component A, the eluent is introduced to push component A out of the chromatographic separation column enriched in component A, and collect;
    从富集组分B的色谱分离柱的前一个色谱分离柱的进口通入部分一次浓缩液,将组分B从该富集组分B的色谱分离柱中推出,收集;该前一个色谱分离柱为该富集组分B的色谱分离柱的沿循环流动方向的反方向上的前一个;Part of the primary concentrate is introduced from the inlet of the previous chromatographic separation column of the chromatographic separation column enriched in component B, and component B is pushed out from the chromatographic separation column enriched in component B for collection; the previous chromatographic separation The column is the previous one in the opposite direction of the chromatographic separation column enriched in component B along the circulation flow direction;
    其中,推出组分A和组分B的操作同时进行,且在推出组分A的过程中,关闭该富集组分A的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口;在推出组分B的过程中,关闭该富集组分B的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口;Wherein, the operation of pushing out component A and component B is carried out simultaneously, and in the process of pushing out component A, close the outlet of the next chromatographic separation column of the chromatographic separation column of this enrichment component A along the circulation flow direction; During the process of pushing out component B, close the outlet of the next chromatographic separation column along the circulation flow direction of the chromatographic separation column enriched in component B;
    第二次出料:从第一次出料中通入洗脱液的进口再次通入洗脱液,将第一次出料中富集组分B的色谱分离柱中的剩余组分B推出,收集;其中,在推出剩余组分B的过程中,关闭第一次出料中富集组分B的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口;The second discharge: the eluent is fed into the inlet of the eluent from the first discharge, and the remaining component B in the chromatographic separation column enriched in component B in the first discharge is pushed out , collect; wherein, in the process of pushing out the remaining component B, close the outlet of the next chromatographic separation column of the chromatographic separation column enriched in component B in the discharge for the first time along the circulation flow direction;
    控制相邻两个重复周期中,进料循环工序的进料位置不变,后一个重复周期相对前一个重复周期具有如下变化:Controlling that the feed position of the feed cycle process remains unchanged in two adjacent repeat cycles, the latter repeat cycle has the following changes compared to the previous repeat cycle:
    第一次出料中,收集组分A和组分B的色谱分离柱均分别沿循环流动方向切换向下一个;In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction;
    第二次出料中,收集剩余组分B的色谱分离柱均分别沿循环流动方向切换向下一个;In the second discharge, the chromatographic separation columns that collect the remaining component B are all switched to the next one along the circulation flow direction;
    完成m个重复周期之后,将多次收集的组分A混合,获得脱盐液;After completing m repetition periods, mix the components A collected multiple times to obtain a desalted solution;
    (3)将步骤(2)获得的脱盐液进行浓缩,获得二次浓缩液,然后将获得的二次浓缩液进行提纯,获得1,3-丙二醇。(3) Concentrating the desalted solution obtained in step (2) to obtain a secondary concentrate, and then purifying the obtained secondary concentrate to obtain 1,3-propanediol.
  2. 一种1,3-丙二醇发酵液脱盐提纯方法,以微生物发酵法生产1,3-丙二醇,获得1,3-丙二醇发酵液,其特征在于,所述提纯方法包括如下步骤:A method for desalting and purifying 1,3-propanediol fermentation liquid, producing 1,3-propanediol by microbial fermentation to obtain 1,3-propanediol fermentation liquid, characterized in that the purification method comprises the following steps:
    (1)将1,3-丙二醇发酵液依次进行过滤除菌、浓缩,获得一次浓缩液;(1) sterilizing and concentrating the 1,3-propanediol fermentation broth sequentially to obtain a primary concentrate;
    (2)采用色谱分离系统对步骤(1)获得的一次浓缩液进行色谱分离脱盐,所述色谱分离系统包括n个依次循环连通的色谱分离柱,n为大于等于3的整数,所述色谱分离柱采用的树脂为钠型均粒凝胶阳离子色谱树脂;(2) Chromatographic separation and desalination of the primary concentrated solution obtained in step (1) is carried out by using a chromatographic separation system. The resin used in the column is a sodium-type homogeneous gel cationic chromatography resin;
    所述色谱分离脱盐包括m个连续的重复周期,m和n相同;其中,在每个重复周期中依次进行如下工序:The chromatographic separation and desalination includes m continuous repetition periods, m and n are the same; wherein, the following procedures are performed sequentially in each repetition period:
    进料循环:将部分一次浓缩液通入所述色谱分离系统中进行循环流动,直至出现一个色谱分 离柱富集组分A,一个色谱分离柱富集组分B,所述组分A包含1,3-丙二醇,所述组分B包含盐分;Feed cycle: pass part of the primary concentrated liquid into the chromatographic separation system for circulation until a chromatographic separation column enriches component A, and a chromatographic separation column enriches component B, and the component A contains 1 , 3-propanediol, the component B contains salt;
    第一次出料:从富集组分A的色谱分离柱的进口通入洗脱液将组分A从该富集组分A的色谱分离柱中推出,收集;The first discharge: from the entrance of the chromatographic separation column enriched in component A, the eluent is introduced to push component A out of the chromatographic separation column enriched in component A, and collect;
    从富集组分B的色谱分离柱的前一个色谱分离柱的进口通入部分一次浓缩液,将组分B从该富集组分B的色谱分离柱中推出,收集;该前一个色谱分离柱为该富集组分B的色谱分离柱的沿循环流动方向的反方向上的前一个;Part of the primary concentrate is introduced from the inlet of the previous chromatographic separation column of the chromatographic separation column enriched in component B, and component B is pushed out from the chromatographic separation column enriched in component B for collection; the previous chromatographic separation The column is the previous one in the opposite direction of the chromatographic separation column enriched in component B along the circulation flow direction;
    第二次出料:从第一次出料中通入洗脱液的进口再次通入洗脱液,将第一次出料中富集组分B的色谱分离柱中的剩余组分B推出,收集;The second discharge: the eluent is fed into the inlet of the eluent from the first discharge, and the remaining component B in the chromatographic separation column enriched in component B in the first discharge is pushed out ,collect;
    控制相邻两个重复周期中,后一个重复周期相对前一个重复周期具有如下变化:Controlling two adjacent repeating periods, the latter repeating period has the following changes compared to the previous repeating period:
    第一次出料中,收集组分A和组分B的色谱分离柱均分别沿循环流动方向切换向下一个;In the first discharge, the chromatographic separation columns that collect component A and component B are respectively switched to the next one along the circulation flow direction;
    第二次出料中,收集剩余组分B的色谱分离柱均分别沿循环流动方向切换向下一个;In the second discharge, the chromatographic separation columns that collect the remaining component B are all switched to the next one along the circulation flow direction;
    完成m个重复周期之后,将多次收集的组分A混合,获得脱盐液;After completing m repetition periods, mix the components A collected multiple times to obtain a desalted solution;
    (3)将步骤(2)获得的脱盐液进行浓缩,获得二次浓缩液,然后将获得的二次浓缩液进行提纯,获得1,3-丙二醇。(3) Concentrating the desalted solution obtained in step (2) to obtain a secondary concentrate, and then purifying the obtained secondary concentrate to obtain 1,3-propanediol.
  3. 根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,n为大于等于6的整数。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 1 or 2, characterized in that, in step (2), n is an integer greater than or equal to 6.
  4. 根据权利要求2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,控制相邻两个重复周期中,进料循环工序的进料位置不变。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 2, characterized in that in step (2), the feeding position of the feeding circulation process is kept unchanged during the control of two adjacent repeated cycles.
  5. 根据权利要求2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述色谱分离柱采用的树脂为钠型均粒凝胶阳离子色谱树脂。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 2, characterized in that in step (2), the resin used in the chromatographic separation column is a sodium-type homogeneous gel cationic chromatographic resin.
  6. 根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述进料循环的工序中,循环流速为1-6BV/h。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 1 or 2, characterized in that, in step (2), in the process of feeding circulation, the circulation flow rate is 1-6BV/h.
  7. 根据权利要求6所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述进料循环的工序中,循环流速为2-4BV/h。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 6, characterized in that, in step (2), in the process of feeding circulation, the circulation flow rate is 2-4BV/h.
  8. [根据细则26改正 22.08.2022]
    根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述进料循环的工序中,通入的一次浓缩液的进料体积为0.05-0.3BV;
    所述第一次出料的工序中,用于将组分A推出的洗脱液的进料体积为0.1-0.42BV,用于将组分B推出的一次浓缩液的进料体积为0.05-0.3BV;
    所述第二次出料的工序中,用于将剩余组分B推出的洗脱液的进料体积为0.06-0.3BV。

    [Corrected 22.08.2022 under Rule 26]
    According to claim 1 or 2 described 1,3-propanediol fermented liquid desalination purification method, it is characterized in that, in step (2), in the operation of described feed circulation, the feed volume of the primary concentrated solution that passes through is 0.05-0.3BV;
    In the process of the first discharge, the feed volume of the eluent used to push component A out is 0.1-0.42BV, and the feed volume of the primary concentrate used to push component B out is 0.05-0.05BV. 0.3BV;
    In the second discharge process, the feed volume of the eluent used to push out the remaining component B is 0.06-0.3BV.

  9. [根据细则26改正 22.08.2022]
    根据权利要求8所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述进料循环的工序中,通入的一次浓缩液的进料体积为0.08-0.22BV;
    所述第一次出料的工序中,用于将组分A推出的洗脱液的进料体积为0.1-0.24BV,用于将组分B推出的一次浓缩液的进料体积为0.08-0.22BV;
    所述第二次出料的工序中,用于将剩余组分B推出的洗脱液的进料体积为0.08-0.22BV。
    [Corrected 22.08.2022 under Rule 26]
    The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 8, characterized in that, in step (2), in the operation of the feed cycle, the feed volume of the primary concentrated solution that is passed in is 0.08- 0.22BV;
    In the first discharge process, the feed volume of the eluent used to push component A out is 0.1-0.24BV, and the feed volume of the primary concentrate used to push component B out is 0.08-0.08- 0.22BV;
    In the second discharge process, the feed volume of the eluent used to push out the remaining component B is 0.08-0.22BV.
  10. 根据权利要求2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述第一次出料的工序中,推出组分A和组分B的操作同时进行;且在推出组分A的过程中,关闭该富集组分A的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口;在推出组分B的过程 中,关闭该富集组分B的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口;The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 2, characterized in that, in step (2), in the operation of the first discharge, the operation of pushing out component A and component B is simultaneously Carry out; and in the process of pushing out component A, close the outlet of the next chromatographic separation column of the chromatographic separation column enriched in component A along the circulation flow direction; in the process of pushing out component B, close the enrichment group The outlet of the next chromatographic separation column along the circulating flow direction of the chromatographic separation column of B;
    所述第二次出料的工序中,在推出剩余组分B的过程中,关闭第一次出料中富集组分B的色谱分离柱沿循环流动方向的下一个色谱分离柱的出口。In the second discharge process, during the process of pushing out the remaining component B, close the outlet of the next chromatographic separation column along the circulation flow direction of the chromatographic separation column enriched in component B in the first discharge.
  11. 根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,当n为6时,所述进料循环的循环时间为6-20min,富集组分A的色谱分离柱与富集组分B的色谱分离柱间隔3个色谱分离柱。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 1 or 2, wherein in step (2), when n is 6, the cycle time of the feed cycle is 6-20min, rich The chromatographic separation column for collecting component A and the chromatographic separation column for enriching component B are separated by 3 chromatographic separation columns.
  12. 根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述色谱分离脱盐的操作压力为0.1-1.0MPa,运行温度为20-60℃。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 1 or 2, wherein in step (2), the operating pressure of the chromatographic separation and desalting is 0.1-1.0 MPa, and the operating temperature is 20-60 ℃.
  13. 根据权利要求12所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述色谱分离脱盐的操作压力为0.2-0.5MPa,运行温度为25-55℃。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 12, characterized in that in step (2), the operating pressure of the chromatographic separation and desalting is 0.2-0.5 MPa, and the operating temperature is 25-55°C.
  14. 根据权利要求13所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述色谱分离脱盐的操作压力为0.2-0.4MPa,运行温度为30-50℃。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 13, characterized in that in step (2), the operating pressure of the chromatographic separation and desalting is 0.2-0.4 MPa, and the operating temperature is 30-50°C.
  15. 根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(2)中,所述洗脱液为水。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 1 or 2, characterized in that, in step (2), the eluent is water.
  16. 根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(1)中,所述过滤除菌采用超滤;The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 1 or 2, characterized in that, in step (1), ultrafiltration is used for the filter sterilization;
    所述浓缩采用多效蒸发浓缩、MVR蒸发浓缩或多效精馏,一次浓缩液的含水量为50-70wt%。The concentration adopts multi-effect evaporation concentration, MVR evaporation concentration or multi-effect rectification, and the water content of the primary concentrate is 50-70wt%.
  17. 根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,微生物发酵法生产1,3-丙二醇的具体实施方式为:发酵罐接种后,控制发酵液温度为30-40℃,pH值为6-7,通气量为0.01-0.5vvm,搅拌速率为20-100rpm,发酵过程中测定发酵液中底物甘油浓度,根据甘油消耗速率添加甘油,确保发酵液中甘油浓度为0.5-30g/L,发酵30-60小时后下罐。The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 1 or 2, characterized in that, the specific implementation method for producing 1,3-propanediol by microbial fermentation is: after the fermenter is inoculated, the temperature of the fermentation broth is controlled to be 30 -40°C, pH value 6-7, ventilation rate 0.01-0.5vvm, stirring rate 20-100rpm, measure the concentration of substrate glycerol in the fermentation broth during the fermentation process, add glycerin according to the glycerol consumption rate to ensure the glycerol in the fermentation broth The concentration is 0.5-30g/L, and it is put into the tank after 30-60 hours of fermentation.
  18. 根据权利要求1或2所述的1,3-丙二醇发酵液脱盐提纯方法,其特征在于,步骤(3)中,所述浓缩采用多效蒸发浓缩、MVR蒸发浓缩或多效精馏,二次浓缩液的含水量为5-45wt%;The method for desalting and purifying 1,3-propanediol fermentation broth according to claim 1 or 2, wherein in step (3), the concentration adopts multi-effect evaporation concentration, MVR evaporation concentration or multi-effect rectification. The water content of the concentrated solution is 5-45wt%;
    所述提纯采用蒸馏提纯,所述蒸馏提纯的工艺参数为:操作压力为5-30mmHg,蒸馏塔釜温度为80-160℃。The purification adopts distillation purification, and the process parameters of the distillation purification are as follows: the operating pressure is 5-30mmHg, and the temperature of the distillation tower is 80-160°C.
PCT/CN2022/096617 2021-12-17 2022-06-01 Method for desalting and purifying 1,3-propanediol fermentation broth WO2023109027A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202111550177.5 2021-12-17
CN202111550177.5A CN114276217B (en) 2021-12-17 2021-12-17 Desalination and purification method for 1,3-propanediol fermentation liquor

Publications (1)

Publication Number Publication Date
WO2023109027A1 true WO2023109027A1 (en) 2023-06-22

Family

ID=80873048

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/096617 WO2023109027A1 (en) 2021-12-17 2022-06-01 Method for desalting and purifying 1,3-propanediol fermentation broth

Country Status (2)

Country Link
CN (2) CN114276217B (en)
WO (1) WO2023109027A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114276217B (en) * 2021-12-17 2023-07-04 苏州苏震生物工程有限公司 Desalination and purification method for 1,3-propanediol fermentation liquor

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6428992B1 (en) * 1999-11-16 2002-08-06 Roquette Freres Process for the purification of 1,3-propanediol from a fermentation medium
US20020133049A1 (en) * 2000-03-29 2002-09-19 Archer-Daniels-Midland Company Method of recovering 1,3-propanediol from fermentation broth
CN101117306A (en) * 2007-07-20 2008-02-06 三达膜科技(厦门)有限公司 Methods for edulcoration and desalinization of 1,3-methyl glycol fermentation liquor
CN106748648A (en) * 2016-12-02 2017-05-31 苏州苏震生物工程有限公司 A kind of 1,3 propanediol fermentation liquor desalination impurity removed systems and method
CN108117481A (en) * 2016-11-29 2018-06-05 中国石油化工股份有限公司 A kind of method of the separating and extracting 1,3-propanediol from zymotic fluid
CN114276217A (en) * 2021-12-17 2022-04-05 苏州苏震生物工程有限公司 Desalination and purification method of 1, 3-propylene glycol fermentation liquor

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN101328109A (en) * 2008-07-07 2008-12-24 江苏汉邦科技有限公司 Method for separating and purifying 1,3-propanediol in fermentation liquor by means of five-region simulated moving bed
CA2881542C (en) * 2012-08-29 2019-03-12 Archer Daniels Midland Company Removal of organic salts from bio-derived glycol products of polyol hydrogenolysis

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6428992B1 (en) * 1999-11-16 2002-08-06 Roquette Freres Process for the purification of 1,3-propanediol from a fermentation medium
US20020133049A1 (en) * 2000-03-29 2002-09-19 Archer-Daniels-Midland Company Method of recovering 1,3-propanediol from fermentation broth
CN101117306A (en) * 2007-07-20 2008-02-06 三达膜科技(厦门)有限公司 Methods for edulcoration and desalinization of 1,3-methyl glycol fermentation liquor
CN108117481A (en) * 2016-11-29 2018-06-05 中国石油化工股份有限公司 A kind of method of the separating and extracting 1,3-propanediol from zymotic fluid
CN106748648A (en) * 2016-12-02 2017-05-31 苏州苏震生物工程有限公司 A kind of 1,3 propanediol fermentation liquor desalination impurity removed systems and method
CN114276217A (en) * 2021-12-17 2022-04-05 苏州苏震生物工程有限公司 Desalination and purification method of 1, 3-propylene glycol fermentation liquor

Also Published As

Publication number Publication date
CN114276217B (en) 2023-07-04
CN116693368A (en) 2023-09-05
CN114276217A (en) 2022-04-05

Similar Documents

Publication Publication Date Title
CN102732589B (en) Method for treating threonine mother liquor
CN101979368B (en) Method for extracting and salting organic acids out of fermentation liquor
Ma et al. Recovery of lactic acid and other organic acids from food waste ethanol fermentation stillage: Feasibility and effects of substrates
US8859808B2 (en) Method for obtaining lactic acid with a high degree of purity from fermentative liquor
CN106755143B (en) Method for continuously extracting high-purity lactic acid from lactic acid fermentation liquor
CN113003898B (en) Corn soaking water treatment method
CN104529755B (en) A kind of method being separated α-ketoglutaric acid from conversion fluid
CN110272341B (en) Purification method of long-chain dibasic acid
CN109294893B (en) Resource utilization system and method for white spirit brewing byproduct yellow water
CN102363594B (en) Method for separating and purifying succinic acid from fermentation broth
CN105646193A (en) Method used for separating and extracting lactic acid from fermentation broth
CN104788288A (en) Method for purifying 1,3-propylene glycol from 1,3-propylene glycol fermentation liquor and application thereof
WO2023010982A1 (en) Preparation method for bio-based 1,3-propanediol
CN101306993B (en) Refine process of L-lactic acid of polymerization grade
WO2023109027A1 (en) Method for desalting and purifying 1,3-propanediol fermentation broth
CN102040476B (en) Method for separating and purifying 1,3-propylene glycol from fermentation liquor
US9562242B2 (en) Method for reusing water in fermented butanedioic acid separation process
CN112778149A (en) Method for extracting and separating beta-alanine from fermentation liquor
CN106748648A (en) A kind of 1,3 propanediol fermentation liquor desalination impurity removed systems and method
CN108409609A (en) Arginine electrodialysis extraction process
CN108455793A (en) A kind of processing method of cephalosporin antibiotic production waste water
Szczygiełda et al. Downstream separation and purification of bio-based alpha-ketoglutaric acid from post-fermentation broth using a multi-stage membrane process
CN109517857B (en) Method for fermenting, extracting and purifying L-leucine
CN102911854B (en) Separation and purification device and separation and purification method for butanol and acetone
CN110759959B (en) Vitamin B is separated and extracted from fermentation liquor 12 Method (2)

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22905793

Country of ref document: EP

Kind code of ref document: A1

NENP Non-entry into the national phase

Ref country code: DE