WO2023108947A1 - Hollow fiber membrane assembly, and hollow fiber membrane kinitted pad and knitting method therefor - Google Patents

Hollow fiber membrane assembly, and hollow fiber membrane kinitted pad and knitting method therefor Download PDF

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Publication number
WO2023108947A1
WO2023108947A1 PCT/CN2022/083302 CN2022083302W WO2023108947A1 WO 2023108947 A1 WO2023108947 A1 WO 2023108947A1 CN 2022083302 W CN2022083302 W CN 2022083302W WO 2023108947 A1 WO2023108947 A1 WO 2023108947A1
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Prior art keywords
hollow fiber
fiber membrane
braided
bent
membranes
Prior art date
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PCT/CN2022/083302
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French (fr)
Chinese (zh)
Inventor
邓智华
倪澄峰
甘宇
Original Assignee
创脉医疗科技(上海)有限公司
浙江脉通智造科技(集团)有限公司
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Publication of WO2023108947A1 publication Critical patent/WO2023108947A1/en

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    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M1/00Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
    • A61M1/14Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
    • A61M1/16Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis with membranes
    • AHUMAN NECESSITIES
    • A61MEDICAL OR VETERINARY SCIENCE; HYGIENE
    • A61MDEVICES FOR INTRODUCING MEDIA INTO, OR ONTO, THE BODY; DEVICES FOR TRANSDUCING BODY MEDIA OR FOR TAKING MEDIA FROM THE BODY; DEVICES FOR PRODUCING OR ENDING SLEEP OR STUPOR
    • A61M1/00Suction or pumping devices for medical purposes; Devices for carrying-off, for treatment of, or for carrying-over, body-liquids; Drainage systems
    • A61M1/14Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis
    • A61M1/16Dialysis systems; Artificial kidneys; Blood oxygenators ; Reciprocating systems for treatment of body fluids, e.g. single needle systems for hemofiltration or pheresis with membranes
    • A61M1/1621Constructional aspects thereof
    • A61M1/1623Disposition or location of membranes relative to fluids
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D63/00Apparatus in general for separation processes using semi-permeable membranes
    • B01D63/02Hollow fibre modules
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    • B32B5/26Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
    • BPERFORMING OPERATIONS; TRANSPORTING
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C1/00Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
    • D04C1/02Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof made from particular materials
    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04CBRAIDING OR MANUFACTURE OF LACE, INCLUDING BOBBIN-NET OR CARBONISED LACE; BRAIDING MACHINES; BRAID; LACE
    • D04C1/00Braid or lace, e.g. pillow-lace; Processes for the manufacture thereof
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Definitions

  • the present application relates to the technical field of hollow fiber membrane production, in particular to a hollow fiber membrane module, a woven mat and a weaving method thereof.
  • the tube wall of the hollow fiber membrane has micropores and has the characteristics of selective permeability. It is used in special fields such as water treatment filters, artificial kidneys, and artificial lungs.
  • the traditionally prepared hollow fiber membrane module has uneven hydrodynamic distribution, low utilization rate of the hollow fiber membrane, poor filtration effect, and prone to clogging after long-term use, especially in the medical field. It will shorten the life of the components, and in the field of artificial lungs, it will cause adverse effects such as plasma leakage.
  • a hollow fiber membrane module, a braided mat, and a braided method thereof are provided.
  • a hollow fiber membrane braided mat comprising a plurality of hollow fiber membranes and a plurality of braided wires; a plurality of hollow fiber membranes are arranged at intervals along the extending direction of the braided wires, and the hollow fiber membranes are arranged in a bent shape, Bent gaps are formed between two adjacent hollow fiber membranes, and the pitches of the gaps are the same or different;
  • a plurality of braided wires are arranged at intervals along the length direction of the hollow fiber membranes and are respectively wound on the hollow fiber membranes, so that the hollow fiber membranes are braided into one body.
  • the hollow fiber membrane includes a plurality of alternately arranged first folded sections and second folded sections, the angle between the first folded sections and the second folded sections is a, 90° ⁇ a ⁇ 180°.
  • the hollow fiber membrane includes a plurality of alternately arranged first folded sections and second folded sections, the angle between the first folded sections and the second folded sections is a, and 120° ⁇ a ⁇ 150°.
  • the bending directions of the first folded section and the second folded section are different relative to the central axis of the hollow fiber membrane, and the central axis is perpendicular to the extending direction of the braided wire;
  • first folding section is bent in the same direction relative to the central axis of the hollow fiber membrane, and the second folding section is parallel to the central axis of the hollow fiber membrane;
  • the first folded section is bent alternately in different directions relative to the central axis of the hollow fiber membrane, and the second folded section is parallel to the central axis of the hollow fiber membrane.
  • the same position of the hollow fiber membrane is connected to the adjacent hollow fiber membrane by two braided wires intertwined.
  • the braided wire is wound at the bending position of the hollow fiber membrane.
  • a hollow fiber membrane module comprising at least two layers of hollow fiber membrane woven mats stacked, wherein at least one layer adopts the hollow fiber membrane woven mat as described above.
  • the at least two layers of hollow fiber membrane woven mats include at least one layer of a second type of hollow fiber membrane woven mat, and the hollow fiber membranes of the second type of hollow fiber membrane woven mat are arranged vertically or horizontally and Linear gaps are formed between adjacent hollow fiber membranes, and the pitches of the gaps are the same or different.
  • the braiding line of the second hollow fiber membrane mat is perpendicular to or at a certain angle to the extending direction of the hollow fiber membranes.
  • each layer of the at least two layers of hollow fiber membrane woven mat adopts the hollow fiber membrane woven mat as described above; the bending direction of the hollow fiber membranes of the adjacent upper and lower layers of hollow fiber membrane woven mats different, or the hollow fiber membranes of the adjacent upper and lower layers of the hollow fiber membrane woven mat have the same bending direction and are staggered.
  • the hollow fiber membrane is made of one of polypropylene, polyethylene, polytetramethylisoprene, polyethersulfone, polysulfone, polyester, polytetrafluoroethylene, polyvinylidene fluoride or multiple combinations; and/or, the braided thread is made of polypropylene, polyester, acrylic, nylon or cotton thread, and the braided thread is 10D-100D.
  • a method for manufacturing a hollow fiber membrane woven mat comprising:
  • the hollow fiber membrane is used as the warp, and the hollow fiber membrane is bent;
  • the hollow fiber membrane is used as the weft, and the hollow fiber membrane is bent;
  • Two braided wires intersected as warps are used to weave to form a braided mat, and a bent gap is formed between adjacent hollow fiber membranes of the braided mat.
  • the hollow fiber membrane module, woven mat and its weaving method the hollow fiber membrane is bent and woven into a mat through the braiding wire, and a bent gap is formed between adjacent hollow fiber membranes, and the hollow fiber membrane woven mat is used to prepare a multi- Since the hollow fiber membranes are arranged in a bent shape, the hollow fiber membranes of the adjacent layers of the hollow fiber membrane modules are separated from each other to form gaps to avoid clogging caused by overlapping, and the liquid or gas passes through the gap between the hollow fiber membranes. Gaps flow evenly. Moreover, during the mixing process of gas and liquid, the gas flows in the pipe of the hollow fiber membrane, and the liquid flows in the gap between the hollow fibers. The hollow fiber membrane and the gap between the bends are arranged in a bent shape, which effectively prolongs the gap between the gas and the liquid. The mixing time is even more valuable in the field of artificial lungs to prevent plasma leakage and increase the service life of components.
  • FIG. 1 is a schematic diagram of a hollow fiber membrane woven mat in Example 1 of the present application.
  • Fig. 2 is the structural representation of braided wire and hollow fiber membrane in Fig. 1;
  • Fig. 3 is a schematic diagram of the hollow fiber membrane woven mat of Example 2 of the present application.
  • Fig. 4 is a schematic diagram of the hollow fiber membrane woven mat of the third embodiment of the present application.
  • Fig. 5 is a schematic diagram of a hollow fiber membrane woven mat according to Example 4 of the present application.
  • Fig. 6 is a schematic diagram of the hollow fiber membrane woven mat of Example 5 of the present application.
  • Fig. 7 is a schematic diagram of the hollow fiber membrane woven mat of the sixth embodiment of the present application.
  • FIG. 8 is a schematic diagram of a second hollow fiber membrane mat of a hollow fiber membrane module according to an embodiment of the present application.
  • FIG. 9 is a schematic diagram of a second hollow fiber membrane mat of a hollow fiber membrane module according to another embodiment of the present application.
  • Fig. 10 is a schematic diagram of a hollow fiber membrane module according to an embodiment of the present application.
  • FIG. 11 is a schematic cross-sectional view of FIG. 10 .
  • first and second are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features.
  • the features defined as “first” and “second” may explicitly or implicitly include at least one of these features.
  • “plurality” means at least two, such as two, three, etc., unless otherwise specifically defined.
  • a first feature being "on” or “under” a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch.
  • “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • the embodiment of the present application provides a hollow fiber membrane braided mat 10, including a plurality of hollow fiber membranes 110 and a plurality of braided wires 120, and a plurality of hollow fiber membranes 110 extend along the braided wires 120
  • the directions are arranged at intervals in sequence, the hollow fiber membranes 110 are arranged in a bent shape, and a bent gap is formed between two adjacent hollow fiber membranes 110, and the gaps have the same or different pitches.
  • a plurality of braided wires 120 are arranged at intervals along the length direction of the hollow fiber membranes 110 and are respectively wound on the hollow fiber membranes 110 so that the hollow fiber membranes 110 are braided into one body. In some embodiments, all hollow fiber membranes 110 are bent in the same direction.
  • the hollow fiber membrane 110 includes a plurality of alternately arranged first folded sections 112 and second folded sections 114 .
  • the angle between the first folding section 112 and the second folding section 114 is a, and 90° ⁇ a ⁇ 180°. In other embodiments, 120° ⁇ a ⁇ 150°.
  • the size of the included angle a reflects the bending degree of the hollow fiber membrane 110 .
  • the first folding section 112 is bent at 45° toward the direction of the braided line 120
  • the second bent section 114 is bent at 45° toward the direction of the braided line 120
  • the included angle a is 90°.
  • the first folding section 112 is bent 30° toward the braided line 120
  • the second bent section 114 is bent 30° toward the braided line 120
  • the included angle a is 120°.
  • the included angle a is set between 90° and 180°, so that the hollow fiber membranes 110 present a suitable bending angle, which not only ensures that a suitable gap is formed between adjacent hollow fiber membranes 110, but also allows the medium to pass through the gap evenly. Avoid clogging, and ensure smooth flow in the inner channel of the hollow fiber membrane 110 .
  • a hollow fiber membrane woven mat 10 provided in Embodiment 1 of the present application has different bending directions of the first folded section 112 and the second folded section 114 relative to the central axis b of the hollow fiber membrane 110 ,
  • the central axis b is perpendicular or substantially perpendicular to the extending direction of the braided wire 120 .
  • the first folded section 112 and the second folded section 114 are both on the right side of the central axis, respectively biased to the upper right and lower right.
  • the hollow fiber membranes 110 are bent into a zigzag structure, and gaps of the zigzag structure are formed between adjacent hollow fiber membranes 110 , and the medium flows through the gaps to increase the flow distance.
  • adjacent hollow fiber membranes 110 are wound and connected by two braided wires 120 arranged crosswise, so that a predetermined gap is maintained between the hollow fiber membranes 110 .
  • the extending direction of the braided wire 120 is perpendicular or substantially perpendicular to the central axis.
  • the hollow fiber membranes 110 may be connected by twisting the braided wires 120 in other ways, such as a single-wire locking type.
  • a hollow fiber membrane woven mat 10 provided in Embodiment 2 of the present application, the first folded section 112 and the second folded section 114 are respectively bent in different directions relative to the central axis b of the hollow fiber membrane 110 , for example, they are all on the left side of the central axis, and deviate to the upper left and lower left respectively.
  • the difference from the first embodiment is that the bending directions of the first folding section 112 and the second folding section 114 in this embodiment are opposite to those in the first embodiment.
  • the hollow fiber membranes 110 are bent into a zigzag structure, and gaps of the zigzag structure are formed between adjacent hollow fiber membranes 110 , and the medium flows through the gaps to increase the flow distance.
  • a hollow fiber membrane woven mat 10 provided in Embodiment 3 of the present application, its first folded section 112 is bent in the same direction relative to the central axis of the hollow fiber membrane 110, specifically, the bending To the upper left or lower right of the central axis, the second folding section 114 is parallel to the central axis of the hollow fiber membrane 110 .
  • the hollow fiber membranes 110 are bent into a ladder-like structure, and a gap similar to a ladder structure is formed between adjacent hollow fiber membranes 110. The medium flows smoothly through the gaps, increasing the flow distance, and the medium in the hollow fiber membranes 110 flows smooth.
  • a hollow fiber membrane woven mat 10 provided in Embodiment 4 of the present application, its first folded section 112 is bent in the same direction relative to the central axis of the hollow fiber membrane 110 , specifically the bending direction Right above or below the central axis, the second folding section 114 is parallel to the central axis of the hollow fiber membrane 110 .
  • the difference from the third embodiment is that the bending direction of the first bending section 112 in this embodiment is opposite to that in the third embodiment.
  • the hollow fiber membranes 110 are bent into a ladder-like structure, and a gap similar to a ladder structure is formed between adjacent hollow fiber membranes 110. The medium flows smoothly through the gaps, increasing the flow distance, and the medium in the hollow fiber membranes 110 flows smooth.
  • a hollow fiber membrane woven mat 10 provided in Embodiment 5 of the present application, its first folded section 112 is alternately bent in different directions relative to the central axis of the hollow fiber membrane 110 , specifically, at intervals.
  • the second folded section 114 is parallel to the central axis of the hollow fiber membrane 110 and is bent to the upper left and lower left of the central axis, or bent at intervals to the upper right and lower right of the central axis.
  • the hollow fiber membranes 110 are bent into an S-shaped structure, and gaps similar to the S-shaped structure are formed between adjacent hollow fiber membranes 110. The medium flows smoothly and circuitously through the gaps, increasing the flow distance, and the hollow fiber membranes 110 The inner medium flows smoothly.
  • a hollow fiber membrane woven mat 10 provided in Embodiment 6 of the present application, its first folded section 112 is alternately bent in different directions relative to the central axis of the hollow fiber membrane 110 , specifically bent at intervals
  • the second folded section 114 is parallel to the central axis of the hollow fiber membrane 110 and bent to the upper right and lower right of the central axis, or bent at intervals to the upper left and lower left of the central axis.
  • the difference from the fifth embodiment is that the bending direction of the first folding section 112 in this embodiment is correspondingly opposite to that in the fifth embodiment.
  • the hollow fiber membranes 110 are bent into an S-shaped structure, and gaps similar to the S-shaped structure are formed between adjacent hollow fiber membranes 110. The medium flows smoothly and circuitously through the gaps, increasing the flow distance, and the hollow fiber membranes 110 The inner medium flows smoothly.
  • the same position of the hollow fiber membrane 110 is connected to the adjacent hollow fiber membrane 110 through two braided wires 120 intertwined.
  • adjacent hollow fiber membranes 110 are wound and connected by two intersecting braided wires 120 , so that a predetermined gap is maintained between the hollow fiber membranes 110 .
  • two braided wires 120 are respectively wound once at this position from opposite directions, so that the hollow fiber membrane 110 is fixedly bound, and a plurality of hollow fiber membranes 110 pass through this position.
  • the method realizes the interval setting with a certain gap, and the gap can be the same or different.
  • the hollow fiber membranes 110 may be connected by twisting the braided wires 120 in other ways, such as a single-wire locking type.
  • the braided wire 120 is wound at the bending position of the hollow fiber membrane 110, so that the hollow fiber membrane 110 remains in the bent state, and the hollow fiber membrane 110 Maintain a predetermined gap between.
  • the braided wire 120 may also be wound on the straight portion of the hollow fiber membrane 110 .
  • the hollow fiber membranes 210 of the second type of hollow fiber membrane mat 20 are arranged vertically, and a linear gap is formed between adjacent hollow fiber membranes 210 .
  • the braided wire 220 is perpendicular to or at a certain angle to the extending direction of the hollow fiber membrane 210 .
  • the hollow fiber membranes 210 of the second type of hollow fiber membrane mat 20 are arranged laterally, and linear gaps are formed between adjacent hollow fiber membranes 210 .
  • the braided wire 220 is perpendicular to or at a certain angle to the extending direction of the hollow fiber membrane 210 .
  • the hollow fiber membrane 110 In order to improve the service life of the hollow fiber membrane module, the hollow fiber membrane 110 needs to be sorted before the membrane module is cast, so the above-mentioned weaving of the hollow fiber membrane 110 is particularly critical, and the hollow fiber membrane woven mat after finishing is wound or laid flat Or other forms become membrane components for packaging.
  • the present application provides a hollow fiber membrane module, comprising at least two layers of hollow fiber membrane woven mats stacked, wherein the structure of at least one layer is selected from any one of the hollow fiber membrane woven mats 10 shown in FIGS. 1-7 above.
  • another layer of woven hollow fiber membrane mat is selected from the second type of hollow fiber membrane mat 20 shown in FIG. 8 or FIG. 9 above.
  • the woven hollow fiber membrane mat 10 shown in FIG. 1 and the second hollow fiber membrane mat 20 shown in FIG. 8 are stacked.
  • the hollow fiber membrane woven mat 10 includes a plurality of hollow fiber membranes 110 arranged at intervals
  • the second type of hollow fiber membrane mat 20 includes a plurality of hollow fiber membranes 210 arranged at intervals
  • the adjacent two layers of hollow fiber membranes 110 and hollow fiber membranes 210 are separated from each other to form gaps to avoid clogging caused by overlapping.
  • the gaps between the fiber membranes 210 flow uniformly.
  • the gas flows in the pipeline of hollow fiber membrane 110 and hollow fiber membrane 210, and the liquid flows between hollow fiber membranes 110, between intermediate fiber membranes 210 and between hollow fiber membranes 110 and hollow fiber membranes 210.
  • the gap between them flows evenly, and the hollow fiber membrane 110 and the bent gap are arranged in a bent shape, which effectively prolongs the mixing time of gas and liquid. It is even more valuable in the field of artificial lungs, preventing plasma leakage and improving the service life of components.
  • another layer of hollow fiber membrane woven mat of the hollow fiber membrane module is also selected from any one of the hollow fiber membrane woven mats 10 in the first to sixth embodiments shown in FIGS. 1-7 above.
  • the bending directions of the hollow fiber membranes 110 of the adjacent upper and lower layers of the hollow fiber membrane woven mat 10 are different.
  • one layer uses the hollow fiber membrane woven mat 10 in FIG. 1 , and the other layer can use the woven mat with any structure in FIGS. 3-9 .
  • one layer uses the hollow fiber membrane woven mat 10 shown in FIG. 3 , and the other layer can use the woven mat with any structure in FIGS. 1 , 4-9.
  • one layer uses the hollow fiber membrane woven mat 10 in FIG.
  • one layer uses the hollow fiber membrane woven mat 10 in FIG. 5 , and the other layer can use the woven mat with any structure in FIGS. 1 , 3 , 4 , 6-9.
  • one layer uses the hollow fiber membrane woven mat 10 in FIG. 6 , and the other layer can use the woven mat with any structure in FIGS. 1 , 3 , 4 , 5 , and 7-9.
  • one layer uses the hollow fiber membrane woven mat 10 in FIG. 7 , and the other layer can use the woven mat with any structure in FIGS. 1 , 3-6, 8 and 9 .
  • the bending direction of the hollow fiber membranes 110 of the adjacent upper and lower layers of the hollow fiber membrane mat 10 is the same, for example, the same hollow fiber membrane mat 10 is used to meet the requirements of the hollow fiber membranes 110 of the adjacent layers of the module. Just stagger the settings.
  • the hollow fiber membranes 110 of the two layers of hollow fiber membrane woven mat 10 are arranged in a bent shape, and the hollow fiber membranes 110 of the adjacent layers of the hollow fiber membrane module are separated from each other to form gaps to avoid clogging caused by overlapping, and the liquid or gas passes through the hollow fibers.
  • the gap between the membranes 110 flows evenly; the hollow fiber membrane 110 and the bent gap are arranged in a bent shape, which effectively prolongs the mixing time of gas and liquid, and is especially valuable in the field of artificial lungs, preventing plasma leakage and improving the use of components life.
  • the hollow fiber membrane is made of one of polypropylene, polyethylene, polytetramethylisoprene, polyethersulfone, polysulfone, polyester, polytetrafluoroethylene, polyvinylidene fluoride or a variety of mixtures.
  • the braided thread 120 is made of polypropylene, polyester, acrylic, nylon or cotton thread, and the braided thread 120 is 10D-100D.
  • an embodiment of the present application provides a method for manufacturing a hollow fiber membrane woven mat, using a hollow fiber membrane 110 as a warp, and bending the hollow fiber membrane 110;
  • the weft threads are woven to form a woven mat, and a bent gap is formed between adjacent hollow fiber membranes 110 of the woven mat.
  • the hollow fiber membrane 110 is used as the weft, and the hollow fiber membrane 110 is bent; the two braided wires 120 arranged crosswise are used as the warp to weave to form a braided mat, and the braided mat is formed between adjacent hollow fiber membranes 110 Create a bent gap.
  • the hollow fiber membranes 110 can be bent with a jig, and the braided wires 120 are cross-braided between the hollow fiber membranes 110 by a braiding machine to keep a predetermined distance between the hollow fiber membranes 110, thereby obtaining a hollow fiber membrane with a bent structure Woven mat10.
  • the hollow fiber membrane 110 is bent and woven into a mat through the braiding wire 120, and a bent gap is formed between adjacent hollow fiber membranes 110, and the hollow fiber membrane woven mat 10 is used.
  • a hollow fiber membrane module with multiple layers is prepared. Since the hollow fiber membranes 110 are arranged in a bent shape, the hollow fiber membranes 110 of adjacent layers of the hollow fiber membrane module are separated from each other to form a gap, which avoids clogging caused by overlapping, and allows liquid or gas to pass through.
  • the gap between the hollow fiber membranes 110 , between the intermediate fiber membranes 210 , and between the hollow fiber membranes 110 and the hollow fiber membranes 210 flows uniformly.
  • the gas flows in the pipeline of hollow fiber membrane 110 and hollow fiber membrane 210, and the liquid flows between hollow fiber membranes 110, between intermediate fiber membranes 210 and between hollow fiber membranes 110 and hollow fiber membranes 210.
  • the gap between them flows evenly, and the hollow fiber membrane 110 and the bent gap are arranged in a bent shape, which effectively prolongs the mixing time of gas and liquid. It is even more valuable in the field of artificial lungs, preventing plasma leakage and improving the service life of components.

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Abstract

A hollow fiber membrane assembly, a hollow fiber membrane knitted pad and a knitting method therefor. The hollow fiber membrane knitted pad comprises a plurality of hollow fiber membranes (110) and a plurality of knitting threads (120), wherein the plurality of hollow fiber membranes (110) are sequentially arranged at intervals in an extension direction of the knitting threads (120), the hollow fiber membranes (110) are arranged in a bent shape, a bent gap is formed between every two adjacent hollow fiber membranes (110), and the distances between the gaps are the same or different; and the plurality of knitting threads (120) are arranged at intervals in the lengthwise direction of the hollow fiber membranes (110) and are respectively wound around the hollow fiber membranes (110), so that the hollow fiber membranes (110) are knitted together.

Description

中空纤维膜组件、编织垫及其编织方法Hollow fiber membrane module, braided mat and braiding method thereof
相关申请的交叉引用Cross References to Related Applications
本申请要求于2021年12月16日提交中国专利局、申请号为2021115408333、发明名称为“中空纤维膜组件、编织垫及其编织方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 2021115408333 and the title of the invention "Hollow Fiber Membrane Module, Woven Mat and Its Weaving Method" filed with the China Patent Office on December 16, 2021, the entire contents of which are incorporated by reference in this application.
技术领域technical field
本申请涉及中空纤维膜制作技术领域,特别是涉及一种中空纤维膜组件、编织垫及其编织方法。The present application relates to the technical field of hollow fiber membrane production, in particular to a hollow fiber membrane module, a woven mat and a weaving method thereof.
技术背景technical background
中空纤维膜的管壁具有微孔,具有选择性渗透的特性,被应用于水处理过滤器、人工肾、人工肺等特殊领域。在中空纤维膜制备后需要对其进行组件制备,传统制备的中空纤维膜组件存在流体力学分布不均匀,中空纤维膜利用率低,过滤效果差,长时间使用容易出现堵塞,尤其在医用领域,会造成组件寿命短,在人工肺领域会造成血浆渗漏等不利影响。The tube wall of the hollow fiber membrane has micropores and has the characteristics of selective permeability. It is used in special fields such as water treatment filters, artificial kidneys, and artificial lungs. After the hollow fiber membrane is prepared, it needs to be prepared as a module. The traditionally prepared hollow fiber membrane module has uneven hydrodynamic distribution, low utilization rate of the hollow fiber membrane, poor filtration effect, and prone to clogging after long-term use, especially in the medical field. It will shorten the life of the components, and in the field of artificial lungs, it will cause adverse effects such as plasma leakage.
发明内容Contents of the invention
根据本申请的各种示意性实施例,提供一种中空纤维膜组件、编织垫及其编织方法。According to various exemplary embodiments of the present application, a hollow fiber membrane module, a braided mat, and a braided method thereof are provided.
一种中空纤维膜编织垫,包括多根中空纤维膜及多根编织线;多根所述中空纤维膜沿所述编织线的延伸方向依次间隔设置,所述中空纤维膜呈折弯状设置,相邻两根所述中空纤维膜之间形成弯折的间隙,所述间隙的间距相同或者不同;A hollow fiber membrane braided mat, comprising a plurality of hollow fiber membranes and a plurality of braided wires; a plurality of hollow fiber membranes are arranged at intervals along the extending direction of the braided wires, and the hollow fiber membranes are arranged in a bent shape, Bent gaps are formed between two adjacent hollow fiber membranes, and the pitches of the gaps are the same or different;
多根所述编织线沿所述中空纤维膜的长度方向间隔布置且分别缠在各中空纤维膜上,使各中空纤维膜编织成一体。A plurality of braided wires are arranged at intervals along the length direction of the hollow fiber membranes and are respectively wound on the hollow fiber membranes, so that the hollow fiber membranes are braided into one body.
在其中一些实施例中,所述中空纤维膜包括多个交替设置的第一折段与第二折段,所述第一折段与第二折段之间的夹角为a,90°≤a<180°。In some of these embodiments, the hollow fiber membrane includes a plurality of alternately arranged first folded sections and second folded sections, the angle between the first folded sections and the second folded sections is a, 90°≤ a<180°.
在其中一些实施例中,所述中空纤维膜包括多个交替设置的第一折段与第二折段,所述第一折段与第二折段之间的夹角为a,120°≤a≤150°。In some of the embodiments, the hollow fiber membrane includes a plurality of alternately arranged first folded sections and second folded sections, the angle between the first folded sections and the second folded sections is a, and 120°≤ a≤150°.
在其中一些实施例中,所述第一折段与第二折段相对于所述中空纤维膜的中轴线的弯折方向不同,所述中轴线垂直于所述编织线的延伸方向;In some of these embodiments, the bending directions of the first folded section and the second folded section are different relative to the central axis of the hollow fiber membrane, and the central axis is perpendicular to the extending direction of the braided wire;
或者,所述第一折段相对于所述中空纤维膜的中轴线朝同一方向折弯,所述第二折段相对于所述中空纤维膜的中轴线平行;Alternatively, the first folding section is bent in the same direction relative to the central axis of the hollow fiber membrane, and the second folding section is parallel to the central axis of the hollow fiber membrane;
或者,所述第一折段相对于所述中空纤维膜的中轴线交替朝不同方向折弯,所述第二折段相对于所述中空纤维膜的中轴线平行。Alternatively, the first folded section is bent alternately in different directions relative to the central axis of the hollow fiber membrane, and the second folded section is parallel to the central axis of the hollow fiber membrane.
在其中一些实施例中,所述中空纤维膜的同一位置通过两根编织线交叉缠绕设置与相邻的中空纤维膜连接。In some of the embodiments, the same position of the hollow fiber membrane is connected to the adjacent hollow fiber membrane by two braided wires intertwined.
在其中一些实施例中,所述编织线缠绕在所述中空纤维膜的折弯位置。In some of the embodiments, the braided wire is wound at the bending position of the hollow fiber membrane.
一种中空纤维膜组件,包括层叠设置的至少两层中空纤维膜编织垫,其中至少一层的结构采用如上所述的中空纤维膜编织垫。A hollow fiber membrane module, comprising at least two layers of hollow fiber membrane woven mats stacked, wherein at least one layer adopts the hollow fiber membrane woven mat as described above.
在其中一些实施例中,所述至少两层中空纤维膜编织垫至少包括一层第二种中空纤维膜编织垫,所述第二种中空纤维膜编织垫的中空纤维膜纵向设置或者横向设置且相邻中空纤维膜之间形成直线型的间隙,所述间隙的间距相同或者不同。In some of these embodiments, the at least two layers of hollow fiber membrane woven mats include at least one layer of a second type of hollow fiber membrane woven mat, and the hollow fiber membranes of the second type of hollow fiber membrane woven mat are arranged vertically or horizontally and Linear gaps are formed between adjacent hollow fiber membranes, and the pitches of the gaps are the same or different.
在其中一些实施例中,所述第二种中空纤维膜编织垫的编织线与所述中空纤维膜的延伸方向垂直或者呈一定角度。In some embodiments, the braiding line of the second hollow fiber membrane mat is perpendicular to or at a certain angle to the extending direction of the hollow fiber membranes.
在其中一些实施例中,所述至少两层中空纤维膜编织垫的各层采用如上所述的中空纤维膜编织垫;相邻上下两层的中空纤维膜编织垫的中空纤维膜的折弯方向不同,或者相邻上下两层的中空纤维膜编织垫的中空纤维膜的折弯方向相同且错开设置。In some of these embodiments, each layer of the at least two layers of hollow fiber membrane woven mat adopts the hollow fiber membrane woven mat as described above; the bending direction of the hollow fiber membranes of the adjacent upper and lower layers of hollow fiber membrane woven mats different, or the hollow fiber membranes of the adjacent upper and lower layers of the hollow fiber membrane woven mat have the same bending direction and are staggered.
在其中一实施例中,所述中空纤维膜由聚丙烯、聚乙烯、聚四甲基异戊烯、聚醚砜、聚砜、聚酯、聚四氟乙烯、聚偏氟乙烯中的一种或多种混合制成;和/或,所述编织线由丙纶、涤纶、腈纶、锦纶或棉线制成,编织线为10D-100D。In one embodiment, the hollow fiber membrane is made of one of polypropylene, polyethylene, polytetramethylisoprene, polyethersulfone, polysulfone, polyester, polytetrafluoroethylene, polyvinylidene fluoride or multiple combinations; and/or, the braided thread is made of polypropylene, polyester, acrylic, nylon or cotton thread, and the braided thread is 10D-100D.
一种中空纤维膜编织垫的制作方法,包括:A method for manufacturing a hollow fiber membrane woven mat, comprising:
以中空纤维膜作为经线,且将中空纤维膜折弯;The hollow fiber membrane is used as the warp, and the hollow fiber membrane is bent;
以交叉设置的两根编织线作为纬线进行编织形成编织垫,编织垫相邻中空纤维膜之间 形成弯折的间隙;Weaving two braided wires arranged crosswise as wefts to form a braided pad, forming a bent gap between the adjacent hollow fiber membranes of the braided pad;
或者,or,
以中空纤维膜作为纬线,且将中空纤维膜折弯;The hollow fiber membrane is used as the weft, and the hollow fiber membrane is bent;
以交叉设置的两根编织线作为经线进行编织形成编织垫,编织垫相邻中空纤维膜之间形成弯折的间隙。Two braided wires intersected as warps are used to weave to form a braided mat, and a bent gap is formed between adjacent hollow fiber membranes of the braided mat.
上述中空纤维膜组件、编织垫及其编织方法,将中空纤维膜折弯通过编织线编织成垫,相邻中空纤维膜之间形成弯折的间隙,采用该中空纤维膜编织垫制备得到具有多层的中空纤维膜组件,由于中空纤维膜呈折弯状设置,中空纤维膜组件的相邻层的中空纤维膜彼此隔开形成间隙,避免重叠造成堵塞,液体或气体通过中空纤维膜之间的间隙均匀流动。而且在气体与液体混合过程中,气体在中空纤维膜的管道内流动,液体在中空纤维之间的间隙内流动,呈折弯状设置中空纤维膜及弯折的间隙,有效延长气体与液体的混合时间,在人工肺领域更是具有价值,防止血浆渗漏,提高组件使用寿命。The above-mentioned hollow fiber membrane module, woven mat and its weaving method, the hollow fiber membrane is bent and woven into a mat through the braiding wire, and a bent gap is formed between adjacent hollow fiber membranes, and the hollow fiber membrane woven mat is used to prepare a multi- Since the hollow fiber membranes are arranged in a bent shape, the hollow fiber membranes of the adjacent layers of the hollow fiber membrane modules are separated from each other to form gaps to avoid clogging caused by overlapping, and the liquid or gas passes through the gap between the hollow fiber membranes. Gaps flow evenly. Moreover, during the mixing process of gas and liquid, the gas flows in the pipe of the hollow fiber membrane, and the liquid flows in the gap between the hollow fibers. The hollow fiber membrane and the gap between the bends are arranged in a bent shape, which effectively prolongs the gap between the gas and the liquid. The mixing time is even more valuable in the field of artificial lungs to prevent plasma leakage and increase the service life of components.
附图说明Description of drawings
为了更清楚地说明本申请实施例或传统技术中的技术方案,下面将对实施例或传统技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the conventional technology, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the traditional technology. Obviously, the accompanying drawings in the following description are only the present invention For some embodiments of the application, those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1为本申请实施例一的中空纤维膜编织垫的示意图;FIG. 1 is a schematic diagram of a hollow fiber membrane woven mat in Example 1 of the present application;
图2为图1中编织线与中空纤维膜的结构示意图;Fig. 2 is the structural representation of braided wire and hollow fiber membrane in Fig. 1;
图3为本申请实施例二的中空纤维膜编织垫的示意图;Fig. 3 is a schematic diagram of the hollow fiber membrane woven mat of Example 2 of the present application;
图4为本申请实施例三的中空纤维膜编织垫的示意图;Fig. 4 is a schematic diagram of the hollow fiber membrane woven mat of the third embodiment of the present application;
图5为本申请实施例四的中空纤维膜编织垫的示意图;Fig. 5 is a schematic diagram of a hollow fiber membrane woven mat according to Example 4 of the present application;
图6为本申请实施例五的中空纤维膜编织垫的示意图;Fig. 6 is a schematic diagram of the hollow fiber membrane woven mat of Example 5 of the present application;
图7为本申请实施例六的中空纤维膜编织垫的示意图;Fig. 7 is a schematic diagram of the hollow fiber membrane woven mat of the sixth embodiment of the present application;
图8为本申请一实施例的中空纤维膜组件的第二中空纤维膜垫的示意图;8 is a schematic diagram of a second hollow fiber membrane mat of a hollow fiber membrane module according to an embodiment of the present application;
图9为本申请另一实施例的中空纤维膜组件的第二中空纤维膜垫的示意图;9 is a schematic diagram of a second hollow fiber membrane mat of a hollow fiber membrane module according to another embodiment of the present application;
图10为本申请一实施例的中空纤维膜组件的示意图;及Fig. 10 is a schematic diagram of a hollow fiber membrane module according to an embodiment of the present application; and
图11为图10的剖面示意图。FIG. 11 is a schematic cross-sectional view of FIG. 10 .
具体实施方式Detailed ways
为使本申请的上述目的、特征和优点能够更加明显易懂,下面结合附图对本申请的具体实施方式做详细的说明。在下面的描述中阐述了很多具体细节以便于充分理解本申请。但是本申请能够以很多不同于在此描述的其它方式来实施,本领域技术人员可以在不违背本申请内涵的情况下做类似改进,因此本申请不受下面公开的具体实施例的限制。In order to make the above-mentioned purpose, features and advantages of the present application more obvious and understandable, the specific implementation manners of the present application will be described in detail below in conjunction with the accompanying drawings. In the following description, numerous specific details are set forth in order to provide a thorough understanding of the application. However, the present application can be implemented in many other ways different from those described here, and those skilled in the art can make similar improvements without departing from the connotation of the present application, so the present application is not limited by the specific embodiments disclosed below.
在本申请的描述中,需要理解的是,术语“中心”、“纵向”、“横向”、“长度”、“宽度”、“厚度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“顺时针”、“逆时针”、“轴向”、“径向”、“周向”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请的限制。In the description of the present application, it should be understood that the terms "center", "longitudinal", "transverse", "length", "width", "thickness", "upper", "lower", "front", " Back", "Left", "Right", "Vertical", "Horizontal", "Top", "Bottom", "Inner", "Outer", "Clockwise", "Counterclockwise", "Axial" , "radial", "circumferential" and other indicated orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of describing the application and simplifying the description, rather than indicating or implying the referred device or Elements must have certain orientations, be constructed and operate in certain orientations, and thus should not be construed as limiting the application.
此外,术语“第一”、“第二”仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”的特征可以明示或者隐含地包括至少一个该特征。在本申请的描述中,“多个”的含义是至少两个,例如两个,三个等,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and cannot be interpreted as indicating or implying relative importance or implicitly specifying the quantity of indicated technical features. Thus, the features defined as "first" and "second" may explicitly or implicitly include at least one of these features. In the description of the present application, "plurality" means at least two, such as two, three, etc., unless otherwise specifically defined.
在本申请中,除非另有明确的规定和限定,术语“安装”、“相连”、“连接”、“固定”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系,除非另有明确的限定。对于本领域的普通技术人员而言,可以根据具体情况理解上述术语在本申请中的具体含义。In this application, terms such as "installation", "connection", "connection" and "fixation" should be interpreted in a broad sense, for example, it can be a fixed connection or a detachable connection, unless otherwise clearly specified and limited. , or integrated; it may be mechanically connected or electrically connected; it may be directly connected or indirectly connected through an intermediary, and it may be the internal communication of two components or the interaction relationship between two components, unless otherwise specified limit. Those of ordinary skill in the art can understand the specific meanings of the above terms in this application according to specific situations.
在本申请中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面” 可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。In the present application, unless otherwise clearly specified and limited, a first feature being "on" or "under" a second feature may mean that the first and second features are in direct contact, or that the first and second features are indirect through an intermediary. touch. Moreover, "above", "above" and "above" the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the first feature is higher in level than the second feature. "Below", "beneath" and "beneath" the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
需要说明的是,当元件被称为“固定于”或“设置于”另一个元件,它可以直接在另一个元件上或者也可以存在居中的元件。当一个元件被认为是“连接”另一个元件,它可以是直接连接到另一个元件或者可能同时存在居中元件。本文所使用的术语“垂直的”、“水平的”、“上”、“下”、“左”、“右”以及类似的表述只是为了说明的目的,并不表示是唯一的实施方式。It should be noted that when an element is referred to as being “fixed on” or “disposed on” another element, it may be directly on the other element or there may be an intervening element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical", "horizontal", "upper", "lower", "left", "right" and similar expressions are for the purpose of illustration only and are not intended to represent the only embodiments.
参照图1-7,本申请实施例提供一种中空纤维膜编织垫10,包括多根中空纤维膜110及多根编织线120,多根所述中空纤维膜110沿所述编织线120的延伸方向依次间隔设置,所述中空纤维膜110呈折弯状设置,相邻两根中空纤维膜110之间形成弯折的间隙,所述间隙的间距相同或者不同。多根所述编织线120沿所述中空纤维膜110的长度方向间隔布置且分别缠在各中空纤维膜110上,使各中空纤维膜110编织成一体。在一些实施例中,所有中空纤维膜110的弯折方向一致。1-7, the embodiment of the present application provides a hollow fiber membrane braided mat 10, including a plurality of hollow fiber membranes 110 and a plurality of braided wires 120, and a plurality of hollow fiber membranes 110 extend along the braided wires 120 The directions are arranged at intervals in sequence, the hollow fiber membranes 110 are arranged in a bent shape, and a bent gap is formed between two adjacent hollow fiber membranes 110, and the gaps have the same or different pitches. A plurality of braided wires 120 are arranged at intervals along the length direction of the hollow fiber membranes 110 and are respectively wound on the hollow fiber membranes 110 so that the hollow fiber membranes 110 are braided into one body. In some embodiments, all hollow fiber membranes 110 are bent in the same direction.
在其中一实施例中,如图1-7所示,所述中空纤维膜110包括多个交替设置的第一折段112与第二折段114。所述第一折段112与第二折段114之间的夹角为a,90°≤a<180°。在另一些实施例中,120°≤a≤150°。夹角a的大小体现中空纤维膜110的弯折程度。在一个实施例中,第一折段112朝编织线120方向弯折45°,第二折段114朝编织线120方向弯折45°,夹角a为90°。在其他实施例中,第一折段112朝编织线120方向弯折30°,第二折段114朝编织线120方向弯折30°,夹角a为120°。将夹角a设置在90°至180°之间,使中空纤维膜110呈现合适的弯折角度,既保证相邻中空纤维膜110之间形成合适的间隙,使介质在间隙内均匀穿过,避免堵塞,而且保证中空纤维膜110内部通道流动顺畅。In one embodiment, as shown in FIGS. 1-7 , the hollow fiber membrane 110 includes a plurality of alternately arranged first folded sections 112 and second folded sections 114 . The angle between the first folding section 112 and the second folding section 114 is a, and 90°≤a<180°. In other embodiments, 120°≤a≤150°. The size of the included angle a reflects the bending degree of the hollow fiber membrane 110 . In one embodiment, the first folding section 112 is bent at 45° toward the direction of the braided line 120 , the second bent section 114 is bent at 45° toward the direction of the braided line 120 , and the included angle a is 90°. In other embodiments, the first folding section 112 is bent 30° toward the braided line 120 , the second bent section 114 is bent 30° toward the braided line 120 , and the included angle a is 120°. The included angle a is set between 90° and 180°, so that the hollow fiber membranes 110 present a suitable bending angle, which not only ensures that a suitable gap is formed between adjacent hollow fiber membranes 110, but also allows the medium to pass through the gap evenly. Avoid clogging, and ensure smooth flow in the inner channel of the hollow fiber membrane 110 .
参照图1,本申请实施例一提供的一种中空纤维膜编织垫10,其第一折段112与第二折段114相对于所述中空纤维膜110的中轴线b的弯折方向不同,所述中轴线b垂直于或者基本垂直于所述编织线120的延伸方向。例如,第一折段112与第二折段114均在中轴线的右侧,分别偏向右上方及右下方。本实施例中,中空纤维膜110折弯成锯齿结构,相邻的中空纤维膜110之间形成锯齿结构的间隙,介质通过间隙迂回流动,增加流动距离。Referring to FIG. 1 , a hollow fiber membrane woven mat 10 provided in Embodiment 1 of the present application has different bending directions of the first folded section 112 and the second folded section 114 relative to the central axis b of the hollow fiber membrane 110 , The central axis b is perpendicular or substantially perpendicular to the extending direction of the braided wire 120 . For example, the first folded section 112 and the second folded section 114 are both on the right side of the central axis, respectively biased to the upper right and lower right. In this embodiment, the hollow fiber membranes 110 are bent into a zigzag structure, and gaps of the zigzag structure are formed between adjacent hollow fiber membranes 110 , and the medium flows through the gaps to increase the flow distance.
参照图2,本实施例中,相邻中空纤维膜110之间通过交叉设置的两根编织线120缠 绕连接,使中空纤维膜110之间保持预定的间隙。所述编织线120的延伸方向垂直于或者基本垂直于中轴线。在其他实施例中,中空纤维膜110之间可采用其他方式的编织线120缠绕连接,如单线锁扣式等。Referring to FIG. 2 , in this embodiment, adjacent hollow fiber membranes 110 are wound and connected by two braided wires 120 arranged crosswise, so that a predetermined gap is maintained between the hollow fiber membranes 110 . The extending direction of the braided wire 120 is perpendicular or substantially perpendicular to the central axis. In other embodiments, the hollow fiber membranes 110 may be connected by twisting the braided wires 120 in other ways, such as a single-wire locking type.
参照图3,本申请实施例二提供的一种中空纤维膜编织垫10,其第一折段112与第二折段114相对于所述中空纤维膜110的中轴线b分别朝不同方向折弯,例如均在中轴线的左侧,分别偏向左上方及左下方。与实施例一不同之处在于,本实施例中第一折段112、第二折段114的折弯方向与实施例一中相反。本实施例中,中空纤维膜110折弯成锯齿结构,相邻的中空纤维膜110之间形成锯齿结构的间隙,介质通过间隙迂回流动,增加流动距离。Referring to FIG. 3 , a hollow fiber membrane woven mat 10 provided in Embodiment 2 of the present application, the first folded section 112 and the second folded section 114 are respectively bent in different directions relative to the central axis b of the hollow fiber membrane 110 , for example, they are all on the left side of the central axis, and deviate to the upper left and lower left respectively. The difference from the first embodiment is that the bending directions of the first folding section 112 and the second folding section 114 in this embodiment are opposite to those in the first embodiment. In this embodiment, the hollow fiber membranes 110 are bent into a zigzag structure, and gaps of the zigzag structure are formed between adjacent hollow fiber membranes 110 , and the medium flows through the gaps to increase the flow distance.
参照图4,本申请实施例三提供的一种中空纤维膜编织垫10,其第一折段112相对于所述中空纤维膜110的中轴线均朝同一方向折弯,具体来说,折弯向中轴线的左上方或者右下方,所述第二折段114相对于所述中空纤维膜110的中轴线平行。本实施例中,中空纤维膜110折弯成类似阶梯结构,相邻的中空纤维膜110之间形成类似阶梯结构的间隙,介质通过间隙顺畅流动,增加流动距离,且中空纤维膜110内介质流动顺畅。Referring to Fig. 4 , a hollow fiber membrane woven mat 10 provided in Embodiment 3 of the present application, its first folded section 112 is bent in the same direction relative to the central axis of the hollow fiber membrane 110, specifically, the bending To the upper left or lower right of the central axis, the second folding section 114 is parallel to the central axis of the hollow fiber membrane 110 . In this embodiment, the hollow fiber membranes 110 are bent into a ladder-like structure, and a gap similar to a ladder structure is formed between adjacent hollow fiber membranes 110. The medium flows smoothly through the gaps, increasing the flow distance, and the medium in the hollow fiber membranes 110 flows smooth.
参照图5,本申请实施例四提供的一种中空纤维膜编织垫10,其第一折段112相对于所述中空纤维膜110的中轴线均朝同一方向折弯,具体来说折弯向中轴线的右上方或者左下方,所述第二折段114相对于所述中空纤维膜110的中轴线平行。与实施例三不同之处在于,本实施例中第一折段112的折弯方向与实施例三中相反。本实施例中,中空纤维膜110折弯成类似阶梯结构,相邻的中空纤维膜110之间形成类似阶梯结构的间隙,介质通过间隙顺畅流动,增加流动距离,且中空纤维膜110内介质流动顺畅。Referring to FIG. 5 , a hollow fiber membrane woven mat 10 provided in Embodiment 4 of the present application, its first folded section 112 is bent in the same direction relative to the central axis of the hollow fiber membrane 110 , specifically the bending direction Right above or below the central axis, the second folding section 114 is parallel to the central axis of the hollow fiber membrane 110 . The difference from the third embodiment is that the bending direction of the first bending section 112 in this embodiment is opposite to that in the third embodiment. In this embodiment, the hollow fiber membranes 110 are bent into a ladder-like structure, and a gap similar to a ladder structure is formed between adjacent hollow fiber membranes 110. The medium flows smoothly through the gaps, increasing the flow distance, and the medium in the hollow fiber membranes 110 flows smooth.
参照图6,本申请实施例五提供的一种中空纤维膜编织垫10,其第一折段112相对于所述中空纤维膜110的中轴线交替朝不同方向折弯,具体来说间隔折弯向中轴线的左上方及左下方,或者间隔折弯向中轴线的右上方及右下方,所述第二折段114相对于所述中空纤维膜110的中轴线平行。本实施例中,中空纤维膜110折弯成类似S型结构,相邻的中空纤维膜110之间形成类似S型结构的间隙,介质通过间隙顺畅迂回流动,增加流动距离,且中空纤维膜110内介质流动顺畅。Referring to FIG. 6 , a hollow fiber membrane woven mat 10 provided in Embodiment 5 of the present application, its first folded section 112 is alternately bent in different directions relative to the central axis of the hollow fiber membrane 110 , specifically, at intervals. The second folded section 114 is parallel to the central axis of the hollow fiber membrane 110 and is bent to the upper left and lower left of the central axis, or bent at intervals to the upper right and lower right of the central axis. In this embodiment, the hollow fiber membranes 110 are bent into an S-shaped structure, and gaps similar to the S-shaped structure are formed between adjacent hollow fiber membranes 110. The medium flows smoothly and circuitously through the gaps, increasing the flow distance, and the hollow fiber membranes 110 The inner medium flows smoothly.
参照图7,本申请实施例六提供的一种中空纤维膜编织垫10,其第一折段112相对于 所述中空纤维膜110的中轴线交替朝不同方向折弯,具体来说间隔折弯向中轴线的右上方及右下方,或者间隔折弯向中轴线的左上方及左下方,所述第二折段114相对于所述中空纤维膜110的中轴线平行。与实施例五不同之处在于,本实施例中第一折段112的折弯方向相对应地与实施例五中相反。本实施例中,中空纤维膜110折弯成类似S型结构,相邻的中空纤维膜110之间形成类似S型结构的间隙,介质通过间隙顺畅迂回流动,增加流动距离,且中空纤维膜110内介质流动顺畅。Referring to FIG. 7 , a hollow fiber membrane woven mat 10 provided in Embodiment 6 of the present application, its first folded section 112 is alternately bent in different directions relative to the central axis of the hollow fiber membrane 110 , specifically bent at intervals The second folded section 114 is parallel to the central axis of the hollow fiber membrane 110 and bent to the upper right and lower right of the central axis, or bent at intervals to the upper left and lower left of the central axis. The difference from the fifth embodiment is that the bending direction of the first folding section 112 in this embodiment is correspondingly opposite to that in the fifth embodiment. In this embodiment, the hollow fiber membranes 110 are bent into an S-shaped structure, and gaps similar to the S-shaped structure are formed between adjacent hollow fiber membranes 110. The medium flows smoothly and circuitously through the gaps, increasing the flow distance, and the hollow fiber membranes 110 The inner medium flows smoothly.
参照图2,上述实施例中,所述中空纤维膜110的同一位置通过两根编织线120交叉缠绕设置与相邻的中空纤维膜110连接。换句话说,相邻中空纤维膜110之间通过交叉设置的两根编织线120缠绕连接,使中空纤维膜110之间保持预定的间隙。具体来说,在中空纤维膜110的同一位置,两根编织线120分别从相反方向在该位置缠绕一次,从而使得该根中空纤维膜110被固定绑缚,多根中空纤维膜110通过这种方式实现呈一定间隙的间隔设置,所述间隙可以间距相同,也可以间距不同。在其他实施例中,中空纤维膜110之间可采用其他方式的编织线120缠绕连接,如单线锁扣式等。Referring to FIG. 2 , in the above embodiment, the same position of the hollow fiber membrane 110 is connected to the adjacent hollow fiber membrane 110 through two braided wires 120 intertwined. In other words, adjacent hollow fiber membranes 110 are wound and connected by two intersecting braided wires 120 , so that a predetermined gap is maintained between the hollow fiber membranes 110 . Specifically, at the same position of the hollow fiber membrane 110, two braided wires 120 are respectively wound once at this position from opposite directions, so that the hollow fiber membrane 110 is fixedly bound, and a plurality of hollow fiber membranes 110 pass through this position. The method realizes the interval setting with a certain gap, and the gap can be the same or different. In other embodiments, the hollow fiber membranes 110 may be connected by twisting the braided wires 120 in other ways, such as a single-wire locking type.
进一步的,参照图1-图7,在其中一实施例中,所述编织线120缠绕在所述中空纤维膜110的折弯位置,使中空纤维膜110保持折弯状态,中空纤维膜110之间保持预定的间隙。在其他实施例中,所述编织线120也可缠绕在所述中空纤维膜110的直线部分。Further, referring to Fig. 1-Fig. 7, in one of the embodiments, the braided wire 120 is wound at the bending position of the hollow fiber membrane 110, so that the hollow fiber membrane 110 remains in the bent state, and the hollow fiber membrane 110 Maintain a predetermined gap between. In other embodiments, the braided wire 120 may also be wound on the straight portion of the hollow fiber membrane 110 .
参照图8,在其中一实施例中,第二种中空纤维膜垫20的中空纤维膜210纵向设置,相邻中空纤维膜210之间形成直线型的间隙。此实施例中,编织线220与中空纤维膜210的延伸方向垂直或者呈一定角度。Referring to FIG. 8 , in one embodiment, the hollow fiber membranes 210 of the second type of hollow fiber membrane mat 20 are arranged vertically, and a linear gap is formed between adjacent hollow fiber membranes 210 . In this embodiment, the braided wire 220 is perpendicular to or at a certain angle to the extending direction of the hollow fiber membrane 210 .
参照图9,在另一实施例中,第二种中空纤维膜垫20的中空纤维膜210横向设置,相邻中空纤维膜210之间形成直线型的间隙。此实施例中,编织线220与所述中空纤维膜210的延伸方向垂直或者呈一定角度。Referring to FIG. 9 , in another embodiment, the hollow fiber membranes 210 of the second type of hollow fiber membrane mat 20 are arranged laterally, and linear gaps are formed between adjacent hollow fiber membranes 210 . In this embodiment, the braided wire 220 is perpendicular to or at a certain angle to the extending direction of the hollow fiber membrane 210 .
为了提高中空纤维膜组件的使用寿命,需在膜组件浇铸前对中空纤维膜110进行整理,因此上述对中空纤维膜110的编织尤为关键,整理后的中空纤维膜编织垫经过卷绕或平铺或其他形式成为膜组件进行封装。In order to improve the service life of the hollow fiber membrane module, the hollow fiber membrane 110 needs to be sorted before the membrane module is cast, so the above-mentioned weaving of the hollow fiber membrane 110 is particularly critical, and the hollow fiber membrane woven mat after finishing is wound or laid flat Or other forms become membrane components for packaging.
本申请提供一种中空纤维膜组件,包括层叠设置的至少两层中空纤维膜编织垫,其中至少一层的结构选自上述图1-7所示的任意一种中空纤维膜编织垫10。在一个实施例中, 另一层中空纤维膜编织垫选自上述图8或图9所示的第二种中空纤维膜垫20。The present application provides a hollow fiber membrane module, comprising at least two layers of hollow fiber membrane woven mats stacked, wherein the structure of at least one layer is selected from any one of the hollow fiber membrane woven mats 10 shown in FIGS. 1-7 above. In one embodiment, another layer of woven hollow fiber membrane mat is selected from the second type of hollow fiber membrane mat 20 shown in FIG. 8 or FIG. 9 above.
具体来说,作为示例,在图10、图11中,是由图1所示的中空纤维膜编织垫10与图8所示的第二种中空纤维膜垫20层叠设置而成。如图11所示,制备得到的中空纤维膜组件中,中空纤维膜编织垫10包括多个间隔设置的中空纤维膜110,第二种中空纤维膜垫20包括多个间隔设置的中空纤维膜210,相邻两层的中空纤维膜110与中空纤维膜210彼此隔开形成间隙,避免重叠造成堵塞,液体或气体通过中空纤维膜110之间、中间纤维膜210之间及中空纤维膜110与中空纤维膜210之间的间隙均匀流动。而且在气体与液体混合过程中,气体在中空纤维膜110、中空纤维膜210的管道内流动,液体在中空纤维膜110之间、中间纤维膜210之间及中空纤维膜110与中空纤维膜210之间的间隙均匀流动,呈折弯状设置中空纤维膜110及弯折的间隙,有效延长气体与液体的混合时间,在人工肺领域更是具有价值,防止血浆渗漏,提高组件使用寿命。Specifically, as an example, in FIG. 10 and FIG. 11 , the woven hollow fiber membrane mat 10 shown in FIG. 1 and the second hollow fiber membrane mat 20 shown in FIG. 8 are stacked. As shown in Figure 11, in the prepared hollow fiber membrane module, the hollow fiber membrane woven mat 10 includes a plurality of hollow fiber membranes 110 arranged at intervals, and the second type of hollow fiber membrane mat 20 includes a plurality of hollow fiber membranes 210 arranged at intervals The adjacent two layers of hollow fiber membranes 110 and hollow fiber membranes 210 are separated from each other to form gaps to avoid clogging caused by overlapping. The gaps between the fiber membranes 210 flow uniformly. And in the mixing process of gas and liquid, the gas flows in the pipeline of hollow fiber membrane 110 and hollow fiber membrane 210, and the liquid flows between hollow fiber membranes 110, between intermediate fiber membranes 210 and between hollow fiber membranes 110 and hollow fiber membranes 210. The gap between them flows evenly, and the hollow fiber membrane 110 and the bent gap are arranged in a bent shape, which effectively prolongs the mixing time of gas and liquid. It is even more valuable in the field of artificial lungs, preventing plasma leakage and improving the service life of components.
在其他实施例中,中空纤维膜组件的另一层中空纤维膜编织垫同样选自上述图1-7所示的实施例一至六中任意一种中空纤维膜编织垫10。相邻上下两层的中空纤维膜编织垫10的中空纤维膜110的折弯方向不同。在一些实施例中,其中一层采用图1中的中空纤维膜编织垫10,另一层可采用图3-9中任一结构的编织垫。在另一些实施例中,其中一层采用图3中的中空纤维膜编织垫10,另一层可采用图1、4-9中任一结构的编织垫。在又另一些实施例中,其中一层采用图4中的中空纤维膜编织垫10,另一层可采用图1、3、5-9中任一结构的编织垫。在又另一些实施例中,其中一层采用图5中的中空纤维膜编织垫10,另一层可采用图1、3、4、6-9中任一结构的编织垫。在又另一些实施例中,其中一层采用图6中的中空纤维膜编织垫10,另一层可采用图1、3、4、5、7-9中任一结构的编织垫。在又另一些实施例中,其中一层采用图7中的中空纤维膜编织垫10,另一层可采用图1、3-6、8、9中任一结构的编织垫。In other embodiments, another layer of hollow fiber membrane woven mat of the hollow fiber membrane module is also selected from any one of the hollow fiber membrane woven mats 10 in the first to sixth embodiments shown in FIGS. 1-7 above. The bending directions of the hollow fiber membranes 110 of the adjacent upper and lower layers of the hollow fiber membrane woven mat 10 are different. In some embodiments, one layer uses the hollow fiber membrane woven mat 10 in FIG. 1 , and the other layer can use the woven mat with any structure in FIGS. 3-9 . In some other embodiments, one layer uses the hollow fiber membrane woven mat 10 shown in FIG. 3 , and the other layer can use the woven mat with any structure in FIGS. 1 , 4-9. In yet other embodiments, one layer uses the hollow fiber membrane woven mat 10 in FIG. 4 , and the other layer can use the woven mat with any structure in FIGS. 1 , 3 , 5-9. In still other embodiments, one layer uses the hollow fiber membrane woven mat 10 in FIG. 5 , and the other layer can use the woven mat with any structure in FIGS. 1 , 3 , 4 , 6-9. In still other embodiments, one layer uses the hollow fiber membrane woven mat 10 in FIG. 6 , and the other layer can use the woven mat with any structure in FIGS. 1 , 3 , 4 , 5 , and 7-9. In still other embodiments, one layer uses the hollow fiber membrane woven mat 10 in FIG. 7 , and the other layer can use the woven mat with any structure in FIGS. 1 , 3-6, 8 and 9 .
在其他实施例中,相邻上下两层的中空纤维膜编织垫10的中空纤维膜110的折弯方向相同,例如采用同一种中空纤维膜编织垫10,满足组件相邻层的中空纤维膜110错开设置即可。两层中空纤维膜编织垫10的中空纤维膜110均呈折弯状设置,中空纤维膜组件的相邻层的中空纤维膜110彼此隔开形成间隙,避免重叠造成堵塞,液体或气体通过中空纤维膜110之间的间隙均匀流动;呈折弯状设置中空纤维膜110及弯折的间隙,有效延长 气体与液体的混合时间,在人工肺领域更是具有价值,防止血浆渗漏,提高组件使用寿命。In other embodiments, the bending direction of the hollow fiber membranes 110 of the adjacent upper and lower layers of the hollow fiber membrane mat 10 is the same, for example, the same hollow fiber membrane mat 10 is used to meet the requirements of the hollow fiber membranes 110 of the adjacent layers of the module. Just stagger the settings. The hollow fiber membranes 110 of the two layers of hollow fiber membrane woven mat 10 are arranged in a bent shape, and the hollow fiber membranes 110 of the adjacent layers of the hollow fiber membrane module are separated from each other to form gaps to avoid clogging caused by overlapping, and the liquid or gas passes through the hollow fibers. The gap between the membranes 110 flows evenly; the hollow fiber membrane 110 and the bent gap are arranged in a bent shape, which effectively prolongs the mixing time of gas and liquid, and is especially valuable in the field of artificial lungs, preventing plasma leakage and improving the use of components life.
在其中一实施例中,所述中空纤维膜由聚丙烯、聚乙烯、聚四甲基异戊烯、聚醚砜、聚砜、聚酯、聚四氟乙烯、聚偏氟乙烯中的一种或多种混合制成。在一些实施例中,所述编织线120由丙纶、涤纶、腈纶、锦纶或棉线制成,编织线120为10D-100D。In one embodiment, the hollow fiber membrane is made of one of polypropylene, polyethylene, polytetramethylisoprene, polyethersulfone, polysulfone, polyester, polytetrafluoroethylene, polyvinylidene fluoride or a variety of mixtures. In some embodiments, the braided thread 120 is made of polypropylene, polyester, acrylic, nylon or cotton thread, and the braided thread 120 is 10D-100D.
参照图1-9,本申请一实施例提供一种中空纤维膜编织垫的制作方法,以中空纤维膜110作为经线,且将中空纤维膜110折弯;以交叉设置的两根编织线120作为纬线进行编织形成编织垫,编织垫相邻中空纤维膜110之间形成弯折的间隙。在其他实施例中,以中空纤维膜110作为纬线,且将中空纤维膜110折弯;以交叉设置的两根编织线120作为经线进行编织形成编织垫,编织垫相邻中空纤维膜110之间形成弯折的间隙。可采用夹具将中空纤维膜110折弯,通过编织机将编织线120交叉编织在中空纤维膜110之间,使中空纤维膜110之间保持预定的间距,从而得到具有折弯结构的中空纤维膜编织垫10。Referring to Figures 1-9, an embodiment of the present application provides a method for manufacturing a hollow fiber membrane woven mat, using a hollow fiber membrane 110 as a warp, and bending the hollow fiber membrane 110; The weft threads are woven to form a woven mat, and a bent gap is formed between adjacent hollow fiber membranes 110 of the woven mat. In other embodiments, the hollow fiber membrane 110 is used as the weft, and the hollow fiber membrane 110 is bent; the two braided wires 120 arranged crosswise are used as the warp to weave to form a braided mat, and the braided mat is formed between adjacent hollow fiber membranes 110 Create a bent gap. The hollow fiber membranes 110 can be bent with a jig, and the braided wires 120 are cross-braided between the hollow fiber membranes 110 by a braiding machine to keep a predetermined distance between the hollow fiber membranes 110, thereby obtaining a hollow fiber membrane with a bent structure Woven mat10.
上述实施例的中空纤维膜编织垫的制作方法,将中空纤维膜110折弯通过编织线120编织成垫,相邻中空纤维膜110之间形成弯折的间隙,采用该中空纤维膜编织垫10制备得到具有多层的中空纤维膜组件,由于中空纤维膜110呈折弯状设置,中空纤维膜组件的相邻层的中空纤维膜110彼此隔开形成间隙,避免重叠造成堵塞,液体或气体通过中空纤维膜110之间、中间纤维膜210之间及中空纤维膜110与中空纤维膜210之间的间隙均匀流动。而且在气体与液体混合过程中,气体在中空纤维膜110、中空纤维膜210的管道内流动,液体在中空纤维膜110之间、中间纤维膜210之间及中空纤维膜110与中空纤维膜210之间的间隙均匀流动,呈折弯状设置中空纤维膜110及弯折的间隙,有效延长气体与液体的混合时间,在人工肺领域更是具有价值,防止血浆渗漏,提高组件使用寿命。In the manufacturing method of the hollow fiber membrane woven mat of the above embodiment, the hollow fiber membrane 110 is bent and woven into a mat through the braiding wire 120, and a bent gap is formed between adjacent hollow fiber membranes 110, and the hollow fiber membrane woven mat 10 is used. A hollow fiber membrane module with multiple layers is prepared. Since the hollow fiber membranes 110 are arranged in a bent shape, the hollow fiber membranes 110 of adjacent layers of the hollow fiber membrane module are separated from each other to form a gap, which avoids clogging caused by overlapping, and allows liquid or gas to pass through. The gap between the hollow fiber membranes 110 , between the intermediate fiber membranes 210 , and between the hollow fiber membranes 110 and the hollow fiber membranes 210 flows uniformly. And in the mixing process of gas and liquid, the gas flows in the pipeline of hollow fiber membrane 110 and hollow fiber membrane 210, and the liquid flows between hollow fiber membranes 110, between intermediate fiber membranes 210 and between hollow fiber membranes 110 and hollow fiber membranes 210. The gap between them flows evenly, and the hollow fiber membrane 110 and the bent gap are arranged in a bent shape, which effectively prolongs the mixing time of gas and liquid. It is even more valuable in the field of artificial lungs, preventing plasma leakage and improving the service life of components.
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-mentioned embodiments can be combined arbitrarily. To make the description concise, all possible combinations of the technical features in the above-mentioned embodiments are not described. However, as long as there is no contradiction in the combination of these technical features, should be considered as within the scope of this specification.
以上所述实施例仅表达了本申请的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对申请专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本申请构思的前提下,还可以做出若干变形和改进,这些都属于本申请的保护范围。因此,本申请专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only express several implementation modes of the present application, and the description thereof is relatively specific and detailed, but should not be construed as limiting the scope of the patent application. It should be noted that those skilled in the art can make several modifications and improvements without departing from the concept of the present application, and these all belong to the protection scope of the present application. Therefore, the scope of protection of the patent application should be based on the appended claims.

Claims (17)

  1. 一种中空纤维膜编织垫,包括多根中空纤维膜及多根编织线;A hollow fiber membrane braided mat, comprising a plurality of hollow fiber membranes and a plurality of braided wires;
    多根所述中空纤维膜沿所述编织线的延伸方向依次间隔设置,所述中空纤维膜呈折弯状设置,相邻两根所述中空纤维膜之间形成弯折的间隙,所述间隙的间距相同或者不同;A plurality of hollow fiber membranes are sequentially arranged at intervals along the extending direction of the braided wire, the hollow fiber membranes are arranged in a bent shape, and a bent gap is formed between two adjacent hollow fiber membranes, and the gap The spacing is the same or different;
    多根所述编织线沿所述中空纤维膜的长度方向间隔布置且分别缠在各中空纤维膜上,使各中空纤维膜编织成一体。A plurality of braided wires are arranged at intervals along the length direction of the hollow fiber membranes and are respectively wound on the hollow fiber membranes, so that the hollow fiber membranes are braided into one body.
  2. 根据权利要求1所述的中空纤维膜编织垫,其中,所述中空纤维膜包括多个交替设置的第一折段与第二折段,所述第一折段与第二折段之间的夹角为a,90°≤a<180°。The hollow fiber membrane woven mat according to claim 1, wherein the hollow fiber membrane comprises a plurality of alternately arranged first folded sections and second folded sections, and the gap between the first folded sections and the second folded sections The included angle is a, 90°≤a<180°.
  3. 根据权利要求1所述的中空纤维膜编织垫,其中,所述中空纤维膜包括多个交替设置的第一折段与第二折段,所述第一折段与第二折段之间的夹角为a,120°≤a≤150°。The hollow fiber membrane woven mat according to claim 1, wherein the hollow fiber membrane comprises a plurality of alternately arranged first folded sections and second folded sections, and the gap between the first folded sections and the second folded sections The included angle is a, 120°≤a≤150°.
  4. 根据权利要求2所述的中空纤维膜编织垫,其中,所述第一折段与第二折段相对于所述中空纤维膜的中轴线的弯折方向不同,所述中轴线垂直于所述编织线的延伸方向。The hollow fiber membrane woven mat according to claim 2, wherein the bending direction of the first folding section and the second folding section are different relative to the central axis of the hollow fiber membrane, and the central axis is perpendicular to the The direction in which the braided wires extend.
  5. 根据权利要求2所述的中空纤维膜编织垫,其中,所述第一折段相对于所述中空纤维膜的中轴线朝同一方向折弯,所述第二折段相对于所述中空纤维膜的中轴线平行,所述中轴线垂直于所述编织线的延伸方向。The hollow fiber membrane woven mat according to claim 2, wherein the first folded section is bent in the same direction relative to the central axis of the hollow fiber membrane, and the second folded section is bent relative to the hollow fiber membrane The central axis is parallel, and the central axis is perpendicular to the extending direction of the braided wire.
  6. 根据权利要求2所述的中空纤维膜编织垫,其中,所述第一折段相对于所述中空纤维膜的中轴线交替朝不同方向折弯,所述第二折段相对于所述中空纤维膜的中轴线平行,所述中轴线垂直于所述编织线的延伸方向。The hollow fiber membrane woven mat according to claim 2, wherein the first folded section is alternately bent in different directions relative to the central axis of the hollow fiber membrane, and the second folded section is bent relative to the hollow fiber membrane The central axis of the membrane is parallel, said central axis is perpendicular to the extension direction of said braided wires.
  7. 根据权利要求1-6任一项所述的中空纤维膜编织垫,其中,所述中空纤维膜的同一位置通过两根编织线交叉缠绕设置与相邻的中空纤维膜连接。The woven hollow fiber membrane mat according to any one of claims 1-6, wherein the same position of the hollow fiber membrane is connected to adjacent hollow fiber membranes by two braided wires intertwined.
  8. 根据权利要求7所述的中空纤维膜编织垫,其中,所述编织线缠绕在所述中空纤维膜的折弯位置。The hollow fiber membrane woven mat according to claim 7, wherein the braided wire is wound at a bent position of the hollow fiber membrane.
  9. 根据权利要求1-8任一项所述的中空纤维膜编织垫,其中,所述中空纤维膜由聚丙烯、聚乙烯、聚四甲基异戊烯、聚醚砜、聚砜、聚酯、聚四氟乙烯、聚偏氟乙烯中的一种或多种混合制成。The hollow fiber membrane woven mat according to any one of claims 1-8, wherein the hollow fiber membrane is made of polypropylene, polyethylene, polytetramethylisoprene, polyethersulfone, polysulfone, polyester, It is made by mixing one or more of polytetrafluoroethylene and polyvinylidene fluoride.
  10. 根据权利要求1-8任一项所述的中空纤维膜编织垫,其中,所述编织线由丙纶、涤纶、腈纶、锦纶或棉线制成,编织线为10D-100D。The hollow fiber membrane woven mat according to any one of claims 1-8, wherein the braided thread is made of polypropylene, polyester, acrylic, nylon or cotton thread, and the braided thread is 10D-100D.
  11. 一种中空纤维膜组件,包括层叠设置的至少两层中空纤维膜编织垫,其中至少一层的结构采用权利要求1-10任一项所述的中空纤维膜编织垫。A hollow fiber membrane module, comprising at least two layers of hollow fiber membrane woven mats stacked, wherein the structure of at least one layer adopts the hollow fiber membrane woven mat described in any one of claims 1-10.
  12. 根据权利要求11所述的中空纤维膜组件,其中,所述至少两层中空纤维膜编织垫至少包括一层第二种中空纤维膜编织垫,所述第二种中空纤维膜编织垫的中空纤维膜纵向设置或者横向设置且相邻中空纤维膜之间形成直线型的间隙,所述间隙的间距相同或者不同。The hollow fiber membrane module according to claim 11, wherein the at least two layers of hollow fiber membrane woven mats include at least one layer of the second type of hollow fiber membrane woven mats, and the hollow fibers of the second type of hollow fiber membrane woven mats The membranes are arranged vertically or horizontally, and a linear gap is formed between adjacent hollow fiber membranes, and the gaps have the same or different pitches.
  13. 根据权利要求12所述的中空纤维膜组件,其中,所述第二种中空纤维膜编织垫的编织线与所述中空纤维膜的延伸方向垂直或者呈一定角度。The hollow fiber membrane module according to claim 12, wherein the braiding line of the second type of hollow fiber membrane mat is perpendicular to or at a certain angle to the extending direction of the hollow fiber membranes.
  14. 根据权利要求11所述的中空纤维膜组件,其中,所述至少两层中空纤维膜编织垫的各层采用如权利要求1-10任一项所述的中空纤维膜编织垫;相邻上下两层的所述中空纤维膜编织垫的中空纤维膜的折弯方向不同,或者相邻上下两层的中空纤维膜编织垫的中空纤维膜的折弯方向相同且错开设置。The hollow fiber membrane module according to claim 11, wherein each layer of the at least two layers of hollow fiber membrane woven mat adopts the hollow fiber membrane woven mat according to any one of claims 1-10; The bending directions of the hollow fiber membranes of the hollow fiber membrane woven mats of the layers are different, or the bending directions of the hollow fiber membranes of the hollow fiber membrane woven mats of two adjacent layers are the same and staggered.
  15. 根据权利要求11所述的中空纤维膜组件,其中,所述中空纤维膜由聚丙烯、聚乙烯、聚四甲基异戊烯、聚醚砜、聚砜、聚酯、聚四氟乙烯、聚偏氟乙烯中的一种或多种混合制成。The hollow fiber membrane module according to claim 11, wherein the hollow fiber membrane is made of polypropylene, polyethylene, polytetramethylisoprene, polyethersulfone, polysulfone, polyester, polytetrafluoroethylene, poly It is made by mixing one or more kinds of vinylidene fluoride.
  16. 根据权利要求11所述的中空纤维膜组件,其中,所述编织线由丙纶、涤纶、腈纶、锦纶或棉线制成,编织线为10D-100D。The hollow fiber membrane module according to claim 11, wherein the braided thread is made of polypropylene, polyester, acrylic, nylon or cotton thread, and the braided thread is 10D-100D.
  17. 一种中空纤维膜编织垫的制作方法,包括:A method for manufacturing a hollow fiber membrane woven mat, comprising:
    以中空纤维膜作为经线,且将中空纤维膜折弯;The hollow fiber membrane is used as the warp, and the hollow fiber membrane is bent;
    以交叉设置的两根编织线作为纬线进行编织形成编织垫,编织垫相邻中空纤维膜之间形成弯折的间隙;Weaving two braided wires intersected as wefts to form a braided mat, and a bent gap is formed between the adjacent hollow fiber membranes of the braided mat;
    或者,or,
    以中空纤维膜作为纬线,且将中空纤维膜折弯;The hollow fiber membrane is used as the weft, and the hollow fiber membrane is bent;
    以交叉设置的两根编织线作为经线进行编织形成编织垫,编织垫相邻中空纤维膜之间形成弯折的间隙。The braided mat is formed by using two crossed braided wires as warp threads, and a bent gap is formed between the adjacent hollow fiber membranes of the braided mat.
PCT/CN2022/083302 2021-12-16 2022-03-28 Hollow fiber membrane assembly, and hollow fiber membrane kinitted pad and knitting method therefor WO2023108947A1 (en)

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CN202410531U (en) * 2012-01-04 2012-09-05 北京碧水源膜科技有限公司 Outer support enhancement type hollow fiber membrane
DE102011018925A1 (en) * 2011-04-28 2012-10-31 Hermann Reuschenbach Hollow fiber bundle for hollow fiber assembly for filtering devices, particularly dialyzers, is made from multiple individual hollow fibers, where hollow fiber bundle is incorporated in filter devices, particularly dialyzers
JP2015020197A (en) * 2013-07-22 2015-02-02 大介 小川 Apparatus and method for conveying strip-shaped workpiece of press
CN105916534A (en) * 2014-01-31 2016-08-31 泰尔茂株式会社 Method for manufacturing heat exchanger and heat exchanger
CN112007519A (en) * 2020-08-17 2020-12-01 杭州科百特科技有限公司 Oxygenation membrane, preparation method thereof and oxygenation assembly
CN216550973U (en) * 2021-12-16 2022-05-17 创脉医疗科技(上海)有限公司 Hollow fiber membrane module and hollow fiber membrane woven mat

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE102011018925A1 (en) * 2011-04-28 2012-10-31 Hermann Reuschenbach Hollow fiber bundle for hollow fiber assembly for filtering devices, particularly dialyzers, is made from multiple individual hollow fibers, where hollow fiber bundle is incorporated in filter devices, particularly dialyzers
CN202410531U (en) * 2012-01-04 2012-09-05 北京碧水源膜科技有限公司 Outer support enhancement type hollow fiber membrane
JP2015020197A (en) * 2013-07-22 2015-02-02 大介 小川 Apparatus and method for conveying strip-shaped workpiece of press
CN105916534A (en) * 2014-01-31 2016-08-31 泰尔茂株式会社 Method for manufacturing heat exchanger and heat exchanger
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CN216550973U (en) * 2021-12-16 2022-05-17 创脉医疗科技(上海)有限公司 Hollow fiber membrane module and hollow fiber membrane woven mat

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