WO2023103871A1 - Fluid machine and heat exchange device - Google Patents

Fluid machine and heat exchange device Download PDF

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Publication number
WO2023103871A1
WO2023103871A1 PCT/CN2022/135921 CN2022135921W WO2023103871A1 WO 2023103871 A1 WO2023103871 A1 WO 2023103871A1 CN 2022135921 W CN2022135921 W CN 2022135921W WO 2023103871 A1 WO2023103871 A1 WO 2023103871A1
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WO
WIPO (PCT)
Prior art keywords
fluid machine
cylinder liner
machine according
exhaust
crankshaft
Prior art date
Application number
PCT/CN2022/135921
Other languages
French (fr)
Chinese (zh)
Inventor
魏会军
杜忠诚
宋雪威
任丽萍
李直
张培林
于瑞波
Original Assignee
珠海格力电器股份有限公司
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Publication of WO2023103871A1 publication Critical patent/WO2023103871A1/en

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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04CROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
    • F04C29/00Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24FAIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
    • F24F13/00Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B31/00Compressor arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/12Improving ICE efficiencies

Definitions

  • the present disclosure relates to the technical field of heat exchange systems, in particular, to fluid machinery and heat exchange equipment.
  • Fluid machines in the related art include compressors, expanders, and the like.
  • a fluid machine including a crankshaft, a cylinder liner, at least one end cover, a cross groove structure, and a slider, wherein the crankshaft is provided with two eccentric parts along its axial direction, and the two eccentric parts There is a phase difference of the first angle A between them; the crankshaft and the cylinder liner are set eccentrically and the eccentric distance is fixed; the crankshaft is set through the end cover and the cylinder liner; the cross groove structure is rotatably set in the cylinder liner, and the cross groove structure has two Two limiting channels are arranged in sequence along the axial direction of the crankshaft, the extending direction of the limiting channels is perpendicular to the axial direction of the crankshaft, and there is a second included angle B between the extending directions of the two limiting channels Phase difference, wherein, the first included angle A is twice the second included angle B, there is at least one supporting protruding ring in the axial direction of the intersecting groove structure, and
  • the end cover includes a flange and a limiting plate
  • the flange is arranged at the end of the cylinder liner
  • the limiting plate is arranged between the flange and the cylinder liner
  • the limiting plate has a through hole for avoiding the crankshaft
  • the height of the supporting convex ring is greater than the thickness of the limit plate
  • the end surface of the supporting convex ring facing the flange side serves as a thrust surface
  • the supporting convex ring passes through the through hole and is in thrust contact with the flange.
  • the height of the supporting convex ring and the thickness of the limiting plate meet: the height difference between the two ranges from 0.05 mm to 1 mm.
  • the end cover includes a flange and a limiting plate
  • the flange is arranged at the end of the cylinder liner
  • the limiting plate is arranged between the flange and the cylinder liner
  • the limiting plate has a through hole for avoiding the crankshaft
  • the supporting convex ring extends into the through hole and is set
  • the height of the supporting convex ring is smaller than the thickness of the limiting plate
  • the supporting ring surface outside the supporting convex ring with the intersecting groove structure is in thrust contact with the limiting plate.
  • the height of the supporting convex ring and the thickness of the limiting plate meet: the height difference between the two ranges from 0.05 mm to 1 mm.
  • the limiting plate is arranged concentrically with the intersecting groove structure, and the through hole is a central hole of the limiting plate.
  • only one end of the intersecting groove structure has a supporting convex ring, wherein, the end surface of the end of the intersecting groove structure that is not provided with a supporting convex ring is only reserved with an opening for the crankshaft to protrude, and the opening and the supporting convex ring Concentrically arranged, the opening communicates with the limiting channel; or, the end surface of the end of the intersecting groove structure that is not provided with a supporting convex ring is open, and the limiting channel directly passes through the end surface along the axial direction of the intersecting groove structure.
  • both ends of the intersecting groove structure have supporting convex rings.
  • the inner ring of the supporting convex ring faces the middle of the intersecting groove structure and penetrates to form a channel for the crankshaft to pass through.
  • the supporting convex ring is arranged concentrically, and the channel communicates with the limiting channel.
  • crankshaft is concentric with the flange.
  • first assembly gap between the crankshaft and the flange, and the range of the first assembly gap is 0.005mm ⁇ 0.05mm.
  • the range of the first assembly gap is 0.01-0.03 mm.
  • the eccentricity of the eccentric part is equal to the assembly eccentricity of the crankshaft and the cylinder liner.
  • both ends of the limiting channel penetrate to the outer peripheral surface of the intersecting groove structure.
  • the two sliders are arranged concentrically with the two eccentric parts respectively, and the sliders make circular motions around the axis of the crankshaft.
  • the intersecting groove structure is arranged coaxially with the cylinder liner, and there is a second rotation gap between the outer peripheral surface of the intersecting groove structure and the inner wall surface of the cylinder liner, and the size of the second rotation gap is 0.005mm-0.1mm.
  • the first included angle A is 160°-200°; the second included angle B is 80°-100°.
  • the eccentric portion has an arc surface, and the central angle of the arc surface is greater than or equal to 180 degrees.
  • the eccentric portion is cylindrical.
  • the proximal end of the eccentric portion is flush with the outer circle of the shaft portion of the crankshaft; or, the proximal end of the eccentric portion protrudes from the outer circle of the shaft portion of the crankshaft; or, the proximal end of the eccentric portion is located on the crankshaft The inner side of the outer circle of the shaft body part.
  • the two eccentric portions are arranged at intervals in the axial direction of the crankshaft.
  • the intersecting groove structure has a central hole through which the two limiting passages communicate, and the diameter of the central hole is larger than the diameter of the crankshaft shaft body.
  • the diameter of the central hole is larger than the diameter of the eccentric portion.
  • the position-limiting channel has a set of opposite first sliding surfaces that are in sliding contact with the slider, the slider has a second sliding surface that cooperates with the first sliding surfaces, and the slider has a The extrusion surface at the end of the channel serves as the head of the slider, the two second sliding surfaces are connected through the extrusion surface, and the extrusion surface faces the variable volume cavity.
  • the extrusion surface is an arc surface, and the distance between the arc center of the arc surface and the center of the through hole is equal to the eccentricity of the eccentric portion.
  • the radius of curvature of the arc surface is equal to the radius of the inner circle of the cylinder liner; or, there is a difference between the radius of curvature of the arc surface and the radius of the inner circle of the cylinder liner, and the difference ranges from -0.05mm to 0.025 mm.
  • the difference ranges from -0.02 to 0.02mm.
  • the shape of the slider on the cross-section of the limiting channel matches the shape of the cross-section of the limiting channel.
  • the cylinder liner has a compression intake port and a compression exhaust port.
  • the compression intake port When any slider is in the intake position, the compression intake port is connected to the corresponding variable volume cavity; In the case of the air position, the corresponding variable volume chamber is connected to the compression exhaust port.
  • the projected area of the extrusion surface in the sliding direction of the slider is the S slider
  • the exhaust area of the compression exhaust port of the cylinder liner is the S row
  • the value of the S slider /S row is 8 to 25.
  • the value of S slider /S row is 12-18.
  • the inner wall of the cylinder liner has an air suction chamber, and the air suction chamber communicates with the compressed air inlet.
  • the suction cavity extends a first preset distance around the inner wall surface of the cylinder liner to form an arc-shaped suction cavity.
  • the two suction cavities are arranged at intervals along the axial direction of the cylinder liner, the cylinder liner also has a suction communication cavity, both of the two suction cavities communicate with the suction communication cavity, and The compressed air inlet communicates with the suction cavity through the suction communication cavity.
  • the suction communication cavity extends a second preset distance along the axial direction of the cylinder liner, and at least one end of the suction communication cavity passes through the axial end surface of the cylinder liner.
  • an exhaust cavity is opened on the outer wall of the cylinder liner, and the compressed exhaust port is connected to the exhaust cavity by the inner wall of the cylinder liner.
  • the fluid machine also includes an exhaust valve assembly, which is arranged on the exhaust The cavity is set correspondingly to the compression exhaust port.
  • a communication hole is provided on the axial end surface of the cylinder liner, and the communication hole communicates with the exhaust chamber.
  • the end cover includes a flange and a limiting plate. It is arranged between the flange and the cylinder liner, the flange is provided with an exhaust passage, the position where the limit plate is opposite to the exhaust passage is provided with an avoidance passage, and the communication hole communicates with the exhaust passage through the avoidance passage.
  • the exhaust cavity penetrates to the outer wall of the cylinder liner, and the fluid machine further includes an exhaust cover plate, which is connected with the cylinder liner and seals the exhaust cavity.
  • the fluid machine is a compressor.
  • the cylinder liner has an expansion exhaust port and an expansion intake port.
  • the expansion exhaust port When any slider is in the intake position, the expansion exhaust port is connected to the corresponding variable volume chamber; In the case of the air position, the corresponding variable volume chamber is connected to the expansion air inlet.
  • the inner wall of the cylinder liner has an expansion exhaust cavity, and the expansion exhaust cavity communicates with the expansion exhaust port.
  • the expansion exhaust cavity extends a first preset distance around the inner wall surface of the cylinder liner to form an arc-shaped expansion exhaust cavity, and the expansion exhaust cavity extends from the expansion exhaust port to the expansion intake The side where the port is located extends, and the extension direction of the expansion exhaust cavity is in the same direction as the rotation direction of the intersecting groove structure.
  • the two expansion exhaust chambers are arranged at intervals along the axial direction of the cylinder liner.
  • the communication cavity communicates, and the expansion exhaust port communicates with the expansion exhaust cavity through the expansion exhaust communication cavity.
  • the expansion exhaust communication cavity extends a second preset distance along the axial direction of the cylinder liner, and at least one end of the expansion exhaust communication cavity passes through the axial end surface of the cylinder liner.
  • the fluid machine is an expander.
  • a heat exchange device including a fluid machine, and the fluid machine is the above-mentioned fluid machine.
  • the first angle A between the two eccentric parts is the first angle A between the extension directions of the two limiting passages Two times the included angle B, so that when one of the two sliders is at the dead point position, that is, the driving torque of the eccentric part corresponding to the slider at the dead point position is 0, and it is at the dead point position
  • the slider at the position cannot continue to rotate, and at this time the driving torque of the other eccentric part of the two eccentric parts driving the corresponding slider is the maximum value, ensuring that the eccentric part with the largest driving torque can normally drive the corresponding slider Rotate, so that the cross groove structure is driven to rotate through the slider, and then the slider at the dead point is driven to continue to rotate through the cross groove structure, realizing the stable operation of the fluid machine, avoiding the dead point position of the movement mechanism, and lifting It improves the motion reliability of the fluid machinery, thus ensuring the working reliability of the heat exchange equipment.
  • the friction power consumption of the friction pair is proportional to the power of the radius. Therefore, the smaller the radius of the friction pair, the smaller the friction power consumption.
  • the axial direction of the intersecting groove structure of this embodiment has at least one supporting protruding ring, and at the same time, the outer diameter of the supporting protruding ring is smaller than the outer diameter of the intersecting groove structure, and the supporting protruding ring protrudes toward the end cover.
  • the diameter of the outer circle of the supporting convex ring is significantly smaller than the diameter of the outer circle of the intersecting groove structure.
  • the outer circle of the supporting convex ring is used as a bearing surface, so that the friction power consumption is significantly smaller than that of the outer circle of the intersecting groove structure as a bearing surface.
  • fluid machinery provided by the present application can run stably, that is, fluid machinery such as compressors and expanders can be ensured to have high energy efficiency and low noise, thereby ensuring the reliability of the heat exchange equipment.
  • Fig. 1 shows a schematic diagram of a mechanism principle of compressor operation according to an optional embodiment of the present disclosure
  • Fig. 2 shows a schematic diagram of the principle of operation of the compressor in Fig. 1;
  • FIG. 3 shows a schematic diagram of the internal structure of a compressor according to Embodiment 1 of the present disclosure
  • Fig. 4 shows a schematic structural view of the pump body assembly of the compressor in Fig. 3;
  • Figure 5 shows a schematic diagram of the exploded structure of the pump body assembly in Figure 4.
  • Fig. 6 shows the schematic diagram of the assembly structure of crankshaft, intersecting groove structure, slide block in Fig. 5;
  • Fig. 7 shows the schematic cross-sectional structure diagram of the crankshaft, the intersecting groove structure and the slide block in Fig. 6;
  • FIG. 8 shows a schematic structural diagram of the cross-groove structure in FIG. 5;
  • Fig. 9 shows a schematic structural view of the slider in Fig. 5;
  • Fig. 10 shows a schematic structural view of the intersecting groove structure in Fig. 5 and two limiting plates in an assembled state
  • Fig. 11 shows a schematic structural view of the shaft body part and two eccentric parts of the crankshaft in Fig. 5;
  • Fig. 12 shows a structural schematic diagram of the shaft body part of the crankshaft in Fig. 11 and the eccentricity of the two eccentric parts;
  • Fig. 13 shows a schematic cross-sectional structural view of the assembly eccentricity of the crankshaft and cylinder liner in Fig. 3;
  • Fig. 14 shows a schematic structural view of the cylinder liner, the limiting plate and the lower flange in Fig. 5 when they are in an exploded state;
  • Fig. 15 shows a schematic structural view of the eccentricity between the cylinder liner and the limiting plate in Fig. 14;
  • Fig. 16 shows a schematic structural view of the slider in Fig. 9 in the axial direction of the through hole
  • Figure 17 shows a schematic structural view of the cylinder liner in Figure 14;
  • Fig. 18 shows a structural schematic diagram of another viewing angle of the cylinder liner in Fig. 17;
  • Fig. 19 shows a schematic cross-sectional structural view of the cylinder liner in Fig. 18;
  • Fig. 20 shows a schematic cross-sectional structural view of another viewing angle of the cylinder liner in Fig. 17;
  • FIG. 21 shows a schematic structural view of the Y-direction viewing angle in FIG. 20;
  • Fig. 22 shows a cross-sectional schematic view of the upper flange, two limiting plates and the cylinder liner in Fig. 13 from another perspective, in which the exhaust path of the pump body assembly is shown;
  • Fig. 23 shows a schematic cross-sectional structural view of the exhaust path of the pump body assembly in Fig. 3;
  • Fig. 24 shows a schematic structural view of the cylinder liner and exhaust cover in Fig. 5 when they are in an exploded state;
  • Fig. 25 shows a schematic diagram of the state structure of the compressor in Fig. 3 at the beginning of suction
  • Fig. 26 shows a schematic diagram of the state structure of the compressor in Fig. 3 in the suction process
  • Fig. 27 shows a schematic diagram of the state structure of the compressor in Fig. 3 at the end of suction
  • Figure 28 shows a schematic view of the state structure of the compressor in Figure 3 when it is compressing gas
  • Fig. 29 shows a schematic diagram of the state structure of the compressor in Fig. 3 in the exhaust process
  • Fig. 30 shows a schematic diagram of the state structure of the compressor in Fig. 3 at the end of exhaust
  • Fig. 31 shows a schematic diagram of the structure of the intersecting groove structure in Fig. 3 and the cross section of the slider being elliptical;
  • Fig. 32 shows a schematic diagram of the structure of the intersecting groove structure and the cross section of the slider in Fig. 3;
  • Fig. 33 shows a schematic diagram of the intersecting groove structure in Fig. 3 and the cross-section of the slider in a trapezoidal shape
  • Fig. 34 shows a schematic diagram of the structure of the intersecting groove structure in Fig. 3 and the cross section of the slider being circular;
  • Fig. 35 shows a schematic diagram of the internal structure of a compressor according to Embodiment 2 of the present disclosure
  • Fig. 36 shows a schematic structural view of the pump body assembly of the compressor in Fig. 35;
  • Figure 37 shows a schematic diagram of the exploded structure of the pump body assembly in Figure 36;
  • Figure 38 shows a schematic diagram of the assembly structure of the crankshaft, the intersecting groove structure, and the slide block in Figure 36;
  • Fig. 39 shows a schematic cross-sectional structural view of the crankshaft, intersecting groove structure, and slider in Fig. 38;
  • FIG. 40 shows a schematic structural diagram of the cross-groove structure in FIG. 37;
  • Figure 41 shows a schematic structural view of the slider in Figure 36
  • Figure 42 shows a schematic structural view of the cylinder liner and the lower flange in Figure 36 when they are in an exploded state
  • Figure 43 shows a schematic structural view of the assembly eccentricity of the cylinder liner and the lower flange in Figure 42;
  • Figure 44 shows a schematic cross-sectional structural view of the assembly eccentricity of the crankshaft and cylinder liner in Figure 36;
  • Figure 45 shows a schematic cross-sectional view of the pump body assembly in Figure 36 from another perspective, in which the exhaust path of the pump body assembly is shown;
  • Fig. 46 shows a schematic cross-sectional structural view of the cylinder liner, upper flange and limit plate in Fig. 45;
  • Fig. 47 shows a schematic cross-sectional structural view of another viewing angle of the upper flange, the limiting plate and the cylinder liner in Fig. 36;
  • Figure 48 shows a schematic cross-sectional structural view of the pump body assembly with bearings in Figure 36, in which the bearings are located at both axial ends;
  • Figure 49 shows a schematic structural view of the intersecting groove structure and the bearing in Figure 48 when they are in an assembled state
  • Figure 50 shows a schematic cross-sectional structural view of the pump body assembly with bearings in Figure 36, in which the bearing is located at one axial end;
  • Figure 51 shows a schematic cross-sectional structural view of the pump body assembly with bearings in Figure 50, in which the bearing is located at the other end in the axial direction;
  • Fig. 52 shows a schematic cross-sectional structural view of the pump body assembly with bearings in Fig. 36, in which the bearings are located on the circumferential outer peripheral side;
  • Fig. 53 shows a schematic cross-sectional structural view of the cylinder liner, intersecting groove structure and bearing in Fig. 52 when they are in an assembled state;
  • Fig. 54 shows a schematic diagram of the internal structure of a compressor according to Embodiment 3 of the present disclosure
  • Fig. 55 shows a partial cross-sectional structural schematic diagram of the pump body assembly of the compressor in Fig. 54;
  • Fig. 56 shows a schematic structural view of the intersecting groove structure of the pump body assembly in Fig. 55;
  • Fig. 57 shows a schematic diagram of the internal structure of a compressor according to Embodiment 4 of the present disclosure
  • Figure 58 shows a schematic structural view of the pump body assembly of the compressor in Figure 57;
  • Fig. 59 shows a schematic structural view of the intersecting groove structure of the pump body assembly in Fig. 58;
  • Fig. 60 shows a schematic diagram of the internal structure of a compressor according to Embodiment 5 of the present disclosure
  • Figure 61 shows a schematic structural view of the pump body assembly of the compressor in Figure 60;
  • Fig. 62 shows a schematic structural view of the intersecting groove structure of the pump body assembly in Fig. 61;
  • Fig. 63 shows a schematic diagram of the mechanism principle of compressor operation in the related art
  • Fig. 64 shows a schematic diagram of the mechanism principle of the improved compressor operation in the related art
  • Fig. 65 shows a schematic diagram of the operating mechanism of the compressor in Fig. 64, in which the force arm of the drive shaft driving the slider to rotate is shown;
  • Fig. 66 shows a schematic diagram of the operating mechanism of the compressor in Fig. 64, in which the center of the limiting groove structure coincides with the center of the eccentric part.
  • Dispenser component 81. Housing assembly; 82. Motor assembly; 83. Pump body assembly; 84. Upper cover assembly; 85. Lower cover assembly;
  • the present disclosure provides a fluid machine and heat exchange equipment to improve the problems of low energy efficiency and high noise of fluid machines such as compressors and expanders in the related art.
  • a principle of compressor operating mechanism is proposed based on the cross slider mechanism, that is, point O1 is used as the center of the cylinder, point O2 is used as the center of the drive shaft, and point O3 is used as the center of the slider ,
  • the cylinder and the drive shaft are set eccentrically, and the center O 3 of the slider makes a circular motion on a circle with a diameter of O 1 O 2 .
  • the cylinder center O 1 and the drive shaft center O 2 are used as the two rotation centers of the motion mechanism, and at the same time, the midpoint O 0 of the line segment O 1 O 2 is used as the virtual center of the slider center O 3 , so that the slider While the block reciprocates relative to the cylinder, the slider also reciprocates relative to the drive shaft.
  • a The motion mechanism with O 0 as the drive shaft center that is, the cylinder center O 1 and the drive shaft center O 0 as the two rotation centers of the motion mechanism, the drive shaft has an eccentric portion, the slider and the eccentric portion are coaxially arranged, and the drive shaft and The assembly eccentricity of the cylinder is equal to the eccentricity of the eccentric part, so that the slider center O3 makes a circular motion with the drive shaft center O0 as the center and O1O0 as the radius .
  • a set of operating mechanisms including a cylinder, a limit groove structure, a slider and a drive shaft, wherein the limit groove structure is rotatably arranged in the cylinder, and the cylinder and the limit groove structure are coaxially arranged, that is, The center O1 of the cylinder is also the center of the limit groove structure, the slider reciprocates relative to the limit groove structure, the slider is coaxially assembled with the eccentric portion of the drive shaft, and the slider moves circularly around the shaft part of the drive shaft, specifically The movement process is: the drive shaft rotates, driving the slider to revolve around the center of the shaft part of the drive shaft, the slider rotates relative to the eccentric part at the same time, and the slider reciprocates in the limit groove of the limit groove structure, and pushes the limit Bitslot structure rotation.
  • this application proposes a mechanism principle of a cross groove structure with two limiting channels and double sliders, and based on this principle, a fluid machine such as a compressor and an expander is constructed.
  • the fluid machine has high energy efficiency , low noise, the following will take the compressor as an example to introduce the compressor based on the cross-groove structure with two limiting channels and double sliders.
  • the present disclosure provides a fluid machine and heat exchange equipment, wherein the heat exchange equipment includes the following fluid machines.
  • the fluid machine in the embodiment of the present disclosure includes a crankshaft 10, a cylinder liner 20, at least one end cover 100, an intersecting groove structure 30 and a slider 40, wherein the crankshaft 10 is provided with two shafts along its axial direction.
  • the eccentric part 11 has a phase difference of the first angle A between the two eccentric parts 11; the crankshaft 10 and the cylinder liner 20 are set eccentrically and the eccentric distance is fixed; the crankshaft 10 is set through the end cover 100 and the cylinder liner 20; the cross groove structure 30 is rotatably arranged in the cylinder liner 20, the intersecting groove structure 30 has two limiting channels 31, the two limiting channels 31 are arranged in sequence along the axial direction of the crankshaft 10, and the extending direction of the limiting channels 31 is perpendicular to the crankshaft 10 , and there is a phase difference of a second included angle B between the extension directions of the two limiting channels 31, wherein the first included angle A is twice the second included angle B, and the axial direction of the intersecting groove structure 30 There is at least one supporting convex ring 36, and the outer diameter of the supporting convex ring 36 is smaller than the outer diameter of the intersecting groove structure 30, and the supporting convex ring 36 protrudes toward the end cover 100; the slider 40 has
  • the two eccentric parts 11 of the crankshaft extend into the two through holes 41 of the two sliders 40 correspondingly.
  • the two sliders 40 are correspondingly slidably arranged in the two limiting passages 31 to form a variable volume cavity 311, since the first angle A between the two eccentric parts 11 is the extension direction of the two limiting passages 31 Twice the second included angle B between them, so that when one of the two sliders 40 is at the dead point position, that is, the driving torque of the eccentric portion 11 corresponding to the slider 40 at the dead point position is 0, the slider 40 at the dead point cannot continue to rotate, and at this time, the driving torque of the other eccentric part 11 driving the corresponding slider 40 in the two eccentric parts 11 is the maximum value, ensuring the maximum driving torque.
  • the eccentric portion 11 of the moment can normally drive the corresponding slider 40 to rotate, thereby driving the cross groove structure 30 to rotate through the slider 40, and then driving the slider 40 at the dead point to continue to rotate through the cross groove structure 30, realizing
  • the stable operation of the fluid machinery avoids the dead point position of the motion mechanism, improves the movement reliability of the fluid machinery, and ensures the working reliability of the heat exchange equipment.
  • the friction power consumption of the friction pair is proportional to the third power of the radius, and thus, the smaller the radius of the friction pair, the smaller the friction power consumption.
  • the intersecting groove structure 30 of this embodiment has at least one supporting protrusion ring 36 in the axial direction, and at the same time, the outer diameter of the supporting protrusion ring 36 is smaller than the outer diameter of the intersecting groove structure 30, and the supporting protrusion ring 36 faces the end cap 100
  • the outer circle of the supporting convex ring 36 serves as a bearing surface, so that the frictional power consumption is significantly smaller than that of the intersecting groove structure.
  • the outer circle of the structure 30 serves as a bearing surface.
  • fluid machinery provided by the present application can run stably, that is, fluid machinery such as compressors and expanders can be ensured to have high energy efficiency and low noise, thereby ensuring the reliability of the heat exchange equipment.
  • the crankshaft 10 rotates around the axis O 0 of the crankshaft 10; the intersecting groove structure 30 revolves around the axis O 0 of the crankshaft 10, and the axis O 0 Set eccentrically with the axis O 1 of the intersecting groove structure 30 and the eccentric distance is fixed; the first slider 40 makes a circular motion with the axis O 0 of the crankshaft 10 as the center of a circle, and the center O 3 of the first slider 40 is aligned with the crankshaft
  • the distance between the axis O0 of 10 is equal to the eccentricity of the first eccentric part 11 corresponding to the crankshaft 10, and the eccentricity is equal to the eccentricity between the axis O0 of the crankshaft 10 and the axis O1 of the intersecting groove structure 30 distance, the crankshaft 10 rotates to drive the first slider 40 to make a circular motion, and the first slider 40 interacts with the intersecting groove structure 30 and slides reciproc
  • the fluid machine operated as described above constitutes an Oldham slider mechanism, and the operation method adopts the principle of the Oldham slider mechanism, wherein the two eccentric parts 11 of the crankshaft 10 serve as the first connecting rod L1 and the second connecting rod L2 respectively. , the two limiting channels 31 of the intersecting groove structure 30 are respectively used as the third link L 3 and the fourth link L 4 , and the lengths of the first link L 1 and the second link L 2 are equal (please refer to FIG. 1 ).
  • first included angle A between the first link L1 and the second link L2
  • second included angle B between the third link L3 and the fourth link L4
  • first included angle A is twice the second included angle B
  • the line connecting the axis O 0 of the crankshaft 10 and the axis O 1 of the intersecting groove structure 30 is the line O 0 O 1 , and the line between the first connecting rod L 1 and the line O 0 O 1
  • There is a fifth included angle E between the second connecting rod L 2 and the connecting line O 0 O 1 and there is a sixth included angle F between the corresponding fourth connecting rod L 4 and the connecting line O 0 O 1 , wherein the fifth included angle
  • the angle E is twice the sixth angle F;
  • the sum of the third angle C and the fifth angle E is the first angle A, and the sum of the fourth angle D and the sixth angle F is the second angle b.
  • the operation method also includes that the rotational angular velocity of the slider 40 relative to the eccentric portion 11 is the same as the revolution angular velocity of the slider 40 around the axis O 0 of the crankshaft 10 ; This is the same as the rotational angular velocity of the slider 40 relative to the eccentric portion 11 .
  • the axis O0 of the crankshaft 10 corresponds to the rotation center of the first connecting rod L1 and the second connecting rod L2
  • the axis O1 of the intersecting groove structure 30 corresponds to the third connecting rod L3 and the fourth connecting rod L3 .
  • the rotation center of the connecting rod L4 ; the two eccentric parts 11 of the crankshaft 10 are respectively used as the first connecting rod L1 and the second connecting rod L2 , and the two limiting channels 31 of the intersecting groove structure 30 are respectively used as the third connecting rod L 3 and the fourth connecting rod L 4 , and the lengths of the first connecting rod L 1 and the second connecting rod L 2 are equal, so that when the crankshaft 10 rotates, the eccentric part 11 on the crankshaft 10 drives the corresponding slider 40 around the crankshaft
  • the axis O0 of 10 revolves, and the slider 40 can rotate relative to the eccentric part 11 at the same time, and the relative rotation speed of the two is the same, because the first slider 40 and the second slider 40 are respectively in two corresponding limits Reciprocating movement in the position channel 31, and drives the intersecting groove structure 30 to make a circular motion, limited by the two limiting channels 31 of the intersecting groove structure 30, the moving direction of the two sliders 40 always has the phase of the second included angle B difference, when one of the two sliders
  • the maximum moment arm of the driving torque of the eccentric portion 11 is 2e.
  • the running track of the slider 40 is a circle, and the circle takes the axis O 0 of the crankshaft 10 as the center and the connecting line O 0 O 1 as the radius.
  • crankshaft 10 rotates 2 times to complete 4 intake and exhaust processes.
  • both ends of the intersecting groove structure 30 are provided with supporting convex rings 36 , and along the axial direction of the intersecting groove structure 30 , the inner ring of the supporting convex ring 36 faces the intersecting groove structure 30
  • the middle part of the crankshaft 10 passes through and forms a channel 39 , the channel 39 is concentrically arranged with the supporting convex ring 36 , and the channel 39 communicates with the limiting channel 31 .
  • the end cover 100 includes a flange 50 and a limiting plate 110, the flange 50 is arranged at the end of the cylinder liner 20, and the limiting plate 110 is arranged between the flange 50 and the cylinder liner 20,
  • the limiting plate 110 has a through hole 1101 for avoiding the crankshaft 10, the height of the supporting convex ring 36 is greater than the thickness of the limiting plate 110, and the end face of the supporting convex ring 36 facing the flange 50 is used as the thrust surface 361, and the supporting convex ring 36 passes through the via hole 1101 and makes thrust contact with the flange 50 . In this way, only the thrust surface 361 of the support collar 36 is brought into thrust contact with the flange 50 .
  • the height of the supporting convex ring 36 and the thickness of the limiting plate 110 meet: the height difference between the two ranges from 0.05 mm to 1 mm.
  • the end cover 100 includes a flange 50 and a limiting plate 110, the flange 50 is arranged at the end of the cylinder liner 20, and the limiting plate 110 is arranged between the flange 50 and the cylinder liner 20,
  • the limiting plate 110 has a through hole 1101 for avoiding the crankshaft 10, and the supporting convex ring 36 is inserted into the through hole 1101.
  • the height of the supporting convex ring 36 is smaller than the thickness of the limiting plate 110.
  • the outer supporting ring surface 37 is in thrust contact with the limiting plate 110 . In this way, the end surface of the supporting convex ring 36 is suspended in the air, and at the same time, the supporting ring surface 37 outside the supporting convex ring 36 is in thrust contact with the limiting plate 110 .
  • the height of the supporting convex ring 36 and the thickness of the limiting plate 110 meet: the height difference between the two ranges from 0.05 mm to 1 mm.
  • the limiting plate 110 is arranged concentrically with the intersecting groove structure 30 , and the through hole 1101 is a central hole of the limiting plate 110 .
  • the flange 50 is arranged at the axial end of the cylinder liner 20, the crankshaft 10 is concentrically arranged with the flange 50, the intersecting groove structure 30 is coaxially arranged with the cylinder liner 20, and the crankshaft 10 and the intersecting groove
  • the assembly eccentricity of the structure 30 is determined by the relative positional relationship between the flange 50 and the cylinder liner 20, wherein the flange 50 is fixed on the cylinder liner 20 by a fastener 90, and the axis of the flange 50 and the axis of the inner ring of the cylinder liner 20
  • the relative position of the center is controlled by the alignment of the flange 50.
  • the relative position of the axis of the flange 50 and the axis of the inner ring of the cylinder liner 20 determines the relative position of the axis of the crankshaft 10 and the axis of the cross groove structure 30.
  • the essence of the alignment of the flange 50 is to make the eccentricity of the eccentric part 11 equal to the assembly eccentricity of the crankshaft 10 and the cylinder liner 20 .
  • the eccentricity of the two eccentric parts 11 is equal to e, and as shown in FIG. 20 are coaxially arranged, the assembly eccentricity between the crankshaft 10 and the cross groove structure 30 is the assembly eccentricity between the crankshaft 10 and the cylinder liner 20), and the flange 50 includes an upper flange 52 and a lower flange 53, as shown in Figure 15
  • the distance between the axis of the inner ring of the cylinder liner 20 and the axis of the inner ring of the limiting plate 110 is e, which is equal to the eccentricity of the eccentric portion 11 .
  • first assembly gap between the crankshaft 10 and the flange 50, and the range of the first assembly gap is 0.005mm ⁇ 0.05mm.
  • the range of the first assembly gap is 0.01-0.03 mm.
  • both ends of the limiting channel 31 penetrate to the outer peripheral surface of the intersecting groove structure 30 . In this way, it is beneficial to reduce the manufacturing difficulty of the intersecting groove structure 30 .
  • the two sliders 40 are arranged concentrically with the two eccentric parts 11 respectively, the sliders 40 make a circular motion around the axis of the crankshaft 10, and there is a first rotation between the wall of the through hole 41 and the eccentric parts 11.
  • the gap, the range of the first rotation gap is 0.005mm-0.05mm.
  • the intersecting groove structure 30 is arranged coaxially with the cylinder liner 20, and there is a second rotation gap between the outer peripheral surface of the intersecting groove structure 30 and the inner wall surface of the cylinder liner 20, and the size of the second rotation gap is 0.005mm- 0.1mm.
  • the shaft body part 12 of the crankshaft 10 is integrally formed, and the shaft body part 12 has only one shaft center. In this way, the one-time molding of the shaft part 12 is facilitated, thereby reducing the difficulty of manufacturing the shaft part 12 .
  • the shaft portion 12 of the crankshaft 10 includes a first section and a second section connected along its axial direction, the first section and the second section are arranged coaxially, Two eccentric portions 11 are respectively arranged on the first segment and the second segment.
  • the first segment is detachably connected to the second segment. In this way, ease of assembly and disassembly of the crankshaft 10 is ensured.
  • the shaft portion 12 of the crankshaft 10 and the eccentric portion 11 are integrally formed. In this way, one-shot forming of the crankshaft 10 is facilitated, thereby reducing the difficulty of manufacturing the crankshaft 10 .
  • the shaft portion 12 of the crankshaft 10 is detachably connected to the eccentric portion 11 . In this way, the installation and removal of the eccentric portion 11 is facilitated.
  • the first included angle A is 160°-200°; the second included angle B is 80°-100°. In this way, it only needs to satisfy the relationship that the first included angle A is twice the second included angle B.
  • the first included angle A is 160 degrees
  • the second included angle B is 80 degrees
  • the first included angle A is 165 degrees
  • the second included angle B is 82.5 degrees.
  • the first included angle A is 170 degrees, and the second included angle B is 85 degrees.
  • the first included angle A is 175 degrees
  • the second included angle B is 87.5 degrees
  • the first included angle A is 180 degrees
  • the second included angle B is 90 degrees
  • the first included angle A is 185 degrees
  • the second included angle B is 92.5 degrees.
  • the first included angle A is 190 degrees, and the second included angle B is 95 degrees.
  • the first included angle A is 195 degrees
  • the second included angle B is 97.5 degrees.
  • the eccentric portion 11 has an arc surface, and the central angle of the arc surface is greater than or equal to 180 degrees. In this way, it is ensured that the arc surface of the eccentric portion 11 can exert an effective driving force on the slider 40 , thereby ensuring the reliability of the movement of the slider 40 .
  • the eccentric portion 11 is cylindrical.
  • the proximal end of the eccentric portion 11 is flush with the outer circle of the shaft portion of the crankshaft 10 .
  • the proximal end of the eccentric portion 11 protrudes beyond the outer circle of the shaft portion of the crankshaft 10 .
  • the proximal end of the eccentric portion 11 is located inside the outer circle of the shaft portion of the crankshaft 10 .
  • the slider 40 includes a plurality of substructures, and the plurality of substructures are spliced to form a through hole 41 .
  • two eccentric portions 11 are arranged at intervals in the axial direction of the crankshaft 10 .
  • the cylinder liner 20 and the two sliders 40 ensuring the distance between the two eccentric parts 11 can provide an assembly space for the cylinder liner 20 to ensure the convenience of assembly.
  • the intersecting groove structure 30 has a central hole 32 through which the two limiting passages 31 communicate.
  • the diameter of the central hole 32 is larger than the diameter of the shaft portion of the crankshaft 10 . In this way, it is ensured that the crankshaft 10 can pass through the central hole 32 smoothly.
  • the diameter of the central hole 32 is larger than the diameter of the eccentric portion 11 . In this way, it is ensured that the eccentric portion 11 of the crankshaft 10 can smoothly pass through the central hole 32 .
  • the axial projection of the slider 40 on the through hole 41 has two relatively parallel straight line segments and an arc segment connecting the ends of the two straight line segments.
  • the limiting channel 31 has a set of first sliding surfaces oppositely disposed in sliding contact with the slider 40 , the sliding block 40 has a second sliding surface cooperating with the first sliding surfaces, and the sliding block 40 has a
  • the extrusion surface 42 at the end of the slider 40 is used as the head of the slider 40, and the two second sliding surfaces are connected by the extrusion surface 42, and the extrusion surface 42 faces the variable volume chamber 311.
  • the projection of the second sliding surface of the slider 40 in the axial direction of the through hole 41 is a straight line segment, and at the same time, the projection of the extrusion surface 42 of the slider 40 in the axial direction of the through hole 41 is an arc segment.
  • the extrusion surface 42 is an arc surface, and the distance between the arc center of the arc surface and the center of the through hole 41 is equal to the eccentricity of the eccentric portion 11 .
  • the center of the through hole 41 of the slider 40 is the O slider , and the distance between the arc centers of the two arc surfaces and the center of the through hole 41 is e, that is, the eccentricity of the eccentric portion 11, as shown in Fig. 16
  • the dotted line of X indicates the circle where the arc centers of the two arc surfaces are located.
  • the radius of curvature of the arc surface is equal to the radius of the inner circle of the cylinder liner 20 .
  • the difference ranges from -0.02 to 0.02 mm.
  • the shape of the slider 40 on the section of the limiting channel 31 is adapted to the shape of the section of the limiting channel 31 . In this way, the sliding stability of the slider 40 in the limiting channel 31 is ensured.
  • Figure 31 shows the chamfering of the direction slider and the corresponding intersecting groove structure
  • Figure 32 shows the trapezoidal slider and the corresponding intersecting groove structure
  • Figure 33 shows the chamfering of the trapezoidal slider and the corresponding The intersecting groove structure
  • FIG. 34 shows a semicircle+straight edge slider and the corresponding intersecting groove structure 30.
  • the section of the limiting channel 31 is one of semicircle, circle, rectangle, ellipse, square and trapezoid.
  • the projected area of the extrusion surface 42 in the sliding direction of the slider 40 is the S slider
  • the exhaust area of the compression exhaust port 22 of the cylinder liner 20 is the S row
  • the value of the S slider /S row is 8 to 25.
  • the value of S slider /S row is 12-18.
  • the fluid machine shown in this embodiment is a compressor.
  • the lower cover assembly 85 wherein the liquid separator part 80 is arranged on the outside of the housing assembly 81, the upper cover assembly 84 is assembled on the upper end of the housing assembly 81, the lower cover assembly 85 is assembled on the lower end of the housing assembly 81, and the motor assembly 82
  • Both the motor assembly 82 and the pump body assembly 83 are located inside the housing assembly 81 , wherein the motor assembly 82 is located above the pump body assembly 83 , or the motor assembly 82 is located below the pump body assembly 83 .
  • the pump body assembly 83 of the compressor includes the crankshaft 10 , the cylinder liner 20 , the intersecting groove structure 30 , the slider 40 , the upper flange 52 and the lower flange 53 .
  • the above components are connected by means of welding, shrink fitting, or cold pressing.
  • the assembly process of the entire pump body assembly 83 is as follows: the lower flange 53 is fixed on the cylinder liner 20, the two sliders 40 are respectively placed in the corresponding two limiting passages 31, and the two eccentric parts 11 of the crankshaft 10 respectively extend into the In the two through holes 41 of the corresponding two sliders 40, the assembled crankshaft 10, the cross groove structure 30 and the two sliders 40 are placed in the cylinder liner 20, and one end of the crankshaft 10 is installed on the lower flange 53 , the other end of the crankshaft 10 is set through the upper flange 52 , see FIG. 4 and FIG. 5 for details.
  • the closed space surrounded by the slider 40, the limiting channel 31, the cylinder liner 20 and the upper flange 52 (or the lower flange 53) is the variable volume chamber 311, and the pump body assembly 83 has four variable volume chambers 311 in total.
  • the crankshaft 10 rotates 2 revolutions, and a single variable volume chamber 311 completes one intake and exhaust process.
  • the crankshaft 10 rotates 2 revolutions, totaling Complete 4 suction and exhaust processes.
  • the sliding block 40 rotates relative to the cylinder liner 20 during the reciprocating movement in the limiting channel 31.
  • the sliding block 40 is clockwise from 0° to 180° During the rotation process, the variable volume chamber 311 increases.
  • the variable volume chamber 311 communicates with the suction chamber 23 of the cylinder liner 20.
  • the slider 40 rotates to 180 degrees, the variable volume chamber The volume of 311 reaches the maximum value, and at this time, the variable volume chamber 311 is separated from the suction chamber 23, thus completing the suction operation.
  • the slider 40 continues to rotate clockwise from 180 degrees to 360 degrees During the process, the variable volume chamber 311 decreases, and the slider 40 compresses the gas in the variable volume chamber 311.
  • the slider 40 rotates until the variable volume chamber 311 communicates with the compression exhaust port 22, and when the variable volume chamber 311
  • the exhaust valve plate 61 of the exhaust valve assembly 60 opens, and the exhaust operation starts until the compression ends and enters the next cycle.
  • the point marked with M is used as the reference point for the relative movement of the slider 40 and the crankshaft 10
  • Figure 26 shows the process of the slider 40 rotating clockwise from 0° to 180°, the rotation of the slider 40 The angle is ⁇ 1, and the corresponding rotation angle of the crankshaft 10 is 2 ⁇ 1.
  • Fig. 28 shows that the slider 40 continues to rotate clockwise from 180° to 360°, and the rotation angle of the slider 40 is 180°+ ⁇ 2.
  • the crankshaft 10 rotates at an angle of 360°+2 ⁇ 2.
  • Figure 29 shows that the slider 40 continues to rotate clockwise from 180° to 360°, and the variable volume cavity 311 communicates with the compression exhaust port 22, and the slider 40 rotates
  • the angle is 180°+ ⁇ 3
  • the corresponding rotation angle of the crankshaft 10 is 360°+2 ⁇ 3, that is, the slider 40 rotates once, and the corresponding crankshaft 10 rotates twice, wherein, ⁇ 1 ⁇ 2 ⁇ 3.
  • the cylinder liner 20 has a compression intake port 21 and a compression exhaust port 22 .
  • the compression intake port 21 and the corresponding variable The volume cavity 311 is in communication; when any slider 40 is in the exhaust position, the corresponding variable volume cavity 311 is in communication with the compression exhaust port 22 .
  • the inner wall surface of the cylinder liner 20 has an air suction chamber 23 , and the air suction chamber 23 communicates with the compressed air inlet 21 .
  • the suction chamber 23 can store a large amount of gas, so that the variable volume chamber 311 can be fully suctioned, so that the compressor can take in enough air, and when the suction is insufficient, the stored gas can be supplied in time Give the variable volume chamber 311 to ensure the compression efficiency of the compressor.
  • the suction cavity 23 is a cavity formed by radially hollowing out the inner wall of the cylinder liner 20 , and there may be one suction cavity 23 or two upper and lower ones.
  • the suction cavity 23 extends a first preset distance around the inner wall surface of the cylinder liner 20 to form an arc-shaped suction cavity 23 . In this way, it is ensured that the volume of the suction chamber 23 is large enough to store a large amount of gas.
  • FIG. 17 and Figure 19 there are two suction cavities 23, and the two suction cavities 23 are arranged at intervals along the axial direction of the cylinder liner 20.
  • the cylinder liner 20 also has a suction communication cavity 24, and the two suction cavities 23 Both communicate with the suction communication chamber 24 , and the compressed air inlet 21 communicates with the suction chamber 23 through the suction communication chamber 24 .
  • the suction communication cavity 24 extends a second preset distance along the axial direction of the cylinder liner 20 , and at least one end of the suction communication cavity 24 passes through the axial end surface of the cylinder liner 20 . In this way, it is convenient to open the suction communication cavity 24 from the end surface of the cylinder liner 20 , ensuring the convenience of processing the suction communication cavity 24 .
  • an exhaust cavity 25 is opened on the outer wall of the cylinder liner 20, and the compression exhaust port 22 is connected to the exhaust cavity 25 by the inner wall of the cylinder liner 20, and the fluid machine also includes an exhaust valve assembly 60 , the exhaust valve assembly 60 is disposed in the exhaust chamber 25 and is disposed corresponding to the compression exhaust port 22 .
  • the exhaust cavity 25 is used to accommodate the exhaust valve assembly 60 , which effectively reduces the occupied space of the exhaust valve assembly 60 , makes the components reasonably arranged, and improves the space utilization rate of the cylinder liner 20 .
  • the exhaust valve assembly 60 is connected to the cylinder liner 20 through a fastener 90, the exhaust valve assembly 60 includes an exhaust valve plate 61 and a valve plate baffle 62, and the exhaust valve plate 61 is arranged in the exhaust cavity 25 and cover the corresponding compression exhaust port 22, the valve plate baffle 62 is overlapped on the exhaust valve plate 61. In this way, the setting of the valve plate baffle 62 effectively prevents the excessive opening of the exhaust valve plate 61 , thereby ensuring the exhaust performance of the cylinder liner 20 .
  • fasteners 90 are screws.
  • a communication hole 26 is also provided on the axial end surface of the cylinder liner 20, and the communication hole 26 communicates with the exhaust chamber 25, and the end cover 100 includes a flange 50 and a limit plate 110,
  • the flange 50 is arranged at the end of the cylinder liner 20, the limiting plate 110 is arranged between the flange 50 and the cylinder liner 20, the flange 50 is provided with an exhaust channel 51, the limiting plate 110 is opposite to the exhaust channel 51
  • An avoidance channel 1102 is provided at the position, and the communication hole 26 communicates with the exhaust channel 51 through the avoidance channel 1102 . In this way, the exhaust reliability of the cylinder liner 20 is ensured.
  • the exhaust cavity 25 penetrates to the outer wall of the cylinder liner 20 , and the fluid machine further includes an exhaust cover 70 , which is connected to the cylinder liner 20 and seals the exhaust cavity 25 .
  • the exhaust cover plate 70 plays a role of isolating the variable volume chamber 311 from the external space of the pump body assembly 83 .
  • exhaust cover plate 70 is secured to cylinder liner 20 by fasteners 90 .
  • fasteners 90 are screws.
  • the outer contour of the exhaust cover 70 matches the outer contour of the exhaust cavity 25 .
  • the motor assembly 82 drives the crankshaft 10 to rotate, and the two eccentric parts 11 of the crankshaft 10 respectively drive the corresponding two sliders 40 to move.
  • the slider 40 revolves around the axis of the crankshaft 10, the slider 40 Relative to the eccentric part 11, the slider 40 reciprocates along the limiting channel 31, and drives the cross groove structure 30 to rotate in the cylinder liner 20.
  • the slider 40 reciprocates along the limiting channel 31 while revolving to form a cross slide Movement mode of the block mechanism.
  • the compressor can be used as an expander by exchanging the positions of the suction port and the exhaust port. That is, the exhaust port of the compressor is used as the suction port of the expander, and high-pressure gas is passed in, and other pushing mechanisms rotate, and the gas is discharged through the suction port of the compressor (exhaust port of the expander) after expansion.
  • the cylinder liner 20 When the fluid machine is an expander, the cylinder liner 20 has an expansion exhaust port and an expansion intake port. When any slider 40 is in the intake position, the expansion exhaust port is in communication with the corresponding variable volume chamber 311; When a slider 40 is in the exhaust position, the corresponding variable volume cavity 311 is in communication with the expansion inlet.
  • the inner wall of the cylinder liner 20 has an expansion exhaust cavity, and the expansion exhaust cavity communicates with the expansion exhaust port.
  • the expansion exhaust chamber extends a first preset distance around the circumference of the inner wall surface of the cylinder liner 20 to form an arc-shaped expansion exhaust chamber, and the expansion exhaust chamber extends from the expansion exhaust port to the expansion intake port.
  • One side extends, and the extension direction of the expansion and exhaust chamber is the same as the rotation direction of the intersecting groove structure 30 .
  • the cylinder liner 20 also has an expansion and exhaust communication cavity, and both expansion and exhaust cavities communicate with the expansion and exhaust The cavity is communicated, and the expansion exhaust port is communicated with the expansion exhaust cavity through the expansion exhaust communication cavity.
  • the expansion exhaust communication cavity extends a second preset distance along the axial direction of the cylinder liner 20 , and at least one end of the expansion exhaust communication cavity passes through the axial end surface of the cylinder liner 20 .
  • only one end of the intersecting groove structure 30 has a supporting protruding ring 36, and the end face of the end of the intersecting groove structure 30 not provided with a supporting protruding ring 36 is open, and the limiting channel 31 is arranged along the intersecting groove structure.
  • the axial direction of 30 directly penetrates to the end face.
  • one end with an open end face is located below the intersecting groove structure 30 .
  • the air intake and exhaust method of this embodiment is the same as that of the first embodiment, and will not be repeated here.
  • the cross sections of the two sliders 40 are determined according to the two limiting channels 31 of the intersecting groove structure 30 .
  • bearings 200 are sheathed on both axial ends of the intersecting groove structure 30 .
  • the axial end of the intersecting groove structure 30 is sleeved with a bearing 200 , and is located above the axial end of the intersecting groove structure 30 .
  • the other axial end of the intersecting groove structure 30 is sleeved with a bearing 200 , and is located below one axial end of the intersecting groove structure 30 .
  • the bearing 200 is arranged in the cylinder liner 20 and the outer ring of the bearing 200 is attached to the inner wall of the cylinder liner 20, and the ratio between the height H1 of the bearing 200 and the height H2 of the cylinder liner 20 is defined at the same time Greater than 0.9 and less than 1.
  • only one end of the intersecting groove structure 30 has a supporting convex ring 36, and the end surface of the end of the intersecting groove structure 30 not provided with a supporting convex ring 36 is open, and the limiting channel 31 is along the cross groove structure.
  • the axial direction of 30 directly penetrates to the end surface.
  • one end with an open end face is located above the intersecting groove structure 30 .
  • the end surface of the lower end of the intersecting groove structure 30 only reserves an opening 38 for the crankshaft 10 to protrude from.
  • spatially relative terms may be used here, such as “on !, “over !, “on the surface of !, “above”, etc., to describe The spatial positional relationship between one device or feature shown and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, devices described as “above” or “above” other devices or configurations would then be oriented “beneath” or “above” the other devices or configurations. under other devices or configurations”. Thus, the exemplary term “above” can encompass both an orientation of “above” and “beneath”. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.

Abstract

A fluid machine and a heat exchange device. The fluid machine comprises a crankshaft (10), a cylinder sleeve (20), at least one end cover (100), a crossed groove structure (30), and sliding blocks (40); a first included angle A is formed between two eccentric portions (11) of the crankshaft (10); the crankshaft (10) and the cylinder sleeve (20) are eccentrically arranged, and an eccentric distance is fixed; the crankshaft (10) passes through the end cover (100), and is arranged together with the cylinder sleeve (20); two limiting channels (31) of the crossed groove structure (30) are sequentially arranged in the axial direction of the crankshaft (10); the extension direction of each limiting channel (31) is perpendicular to the axial direction of the crankshaft (10); a second included angle B is formed between the extension directions of the two limiting channels (31); the first included angle A is twice the second included angle B; at least one supporting protruding ring (36) is arranged in the axial direction of the crossed groove structure (30); the outer circle diameter of the supporting protruding ring (36) is smaller than the outer circle diameter of the crossed groove structure (30); the supporting protruding ring (36) protrudes towards the end cover (100); a through hole (41) is formed on each sliding block (40); there are two sliding blocks (40); and the two eccentric portions (11) correspondingly extend into the two through holes (41) of the two sliding blocks (40).

Description

流体机械和换热设备Fluid Machinery and Heat Exchange Equipment
相关申请的交叉引用Cross References to Related Applications
本申请是以CN申请号为202111512372.9,申请日为2021年12月7日的申请为基础,并主张其优先权,该CN申请的公开内容在此作为整体引入本申请中。This application is based on the application with CN application number 202111512372.9 and the application date is December 7, 2021, and claims its priority. The disclosure content of this CN application is hereby incorporated into this application as a whole.
技术领域technical field
本公开涉及换热系统技术领域,具体而言,涉及一种流体机械和换热设备。The present disclosure relates to the technical field of heat exchange systems, in particular, to fluid machinery and heat exchange equipment.
背景技术Background technique
相关技术中的流体机械包括压缩机和膨胀机等。Fluid machines in the related art include compressors, expanders, and the like.
以压缩机为例,根据节能环保及消费者对空调舒适性的要求,空调行业一直在追求高效和低噪。压缩机作为空调的心脏,对空调的能效和噪音水平有直接影响。滚动转子式压缩机作为主流的家用空调压缩机,经过近百年发展,已相对成熟,受结构原理限制,优化空间有限。若要取得重大突破,需从结构原理进行创新。Taking compressors as an example, according to energy saving and environmental protection and consumers' requirements for air-conditioning comfort, the air-conditioning industry has been pursuing high efficiency and low noise. As the heart of the air conditioner, the compressor has a direct impact on the energy efficiency and noise level of the air conditioner. As the mainstream household air-conditioning compressor, the rolling rotor compressor has been relatively mature after nearly a hundred years of development. Due to the limitation of structural principles, the optimization space is limited. In order to achieve a major breakthrough, it is necessary to innovate from the structural principle.
因此,需要提出一种具备能效高、噪音小等特点的流体机械例如压缩机和膨胀机。Therefore, it is necessary to propose a fluid machine such as a compressor and an expander with the characteristics of high energy efficiency and low noise.
发明内容Contents of the invention
根据本公开的一个方面,提供了一种流体机械,包括曲轴、缸套、至少一个端盖、交叉槽结构和滑块,其中,曲轴沿其轴向设置有两个偏心部,两个偏心部之间具有第一夹角A的相位差;曲轴与缸套偏心设置且偏心距离固定;曲轴穿过端盖和缸套设置;交叉槽结构可转动地设置在缸套内,交叉槽结构具有两个限位通道,两个限位通道沿曲轴的轴向顺次设置,限位通道的延伸方向垂直于曲轴的轴向,且两个限位通道的延伸方向之间具有第二夹角B的相位差,其中,第一夹角A为第二夹角B的二倍,交叉槽结构的轴向具有至少一个支撑凸环,且支撑凸环的外圆直径小于交叉槽结构的外圆直径,支撑凸环朝向端盖伸出;滑块具有通孔,滑块为两个,两个偏心部对应伸入两个滑块的两个通孔内,两个滑块对应滑动设置在两个限位通道内并形成变容积腔,变容积腔位于滑块的滑动方向上,曲轴转动以带动滑块在限位通道内往复滑动的同时与交叉槽结构相互作用,使得交叉槽结构、滑块在缸套内转动。According to one aspect of the present disclosure, a fluid machine is provided, including a crankshaft, a cylinder liner, at least one end cover, a cross groove structure, and a slider, wherein the crankshaft is provided with two eccentric parts along its axial direction, and the two eccentric parts There is a phase difference of the first angle A between them; the crankshaft and the cylinder liner are set eccentrically and the eccentric distance is fixed; the crankshaft is set through the end cover and the cylinder liner; the cross groove structure is rotatably set in the cylinder liner, and the cross groove structure has two Two limiting channels are arranged in sequence along the axial direction of the crankshaft, the extending direction of the limiting channels is perpendicular to the axial direction of the crankshaft, and there is a second included angle B between the extending directions of the two limiting channels Phase difference, wherein, the first included angle A is twice the second included angle B, there is at least one supporting protruding ring in the axial direction of the intersecting groove structure, and the outer diameter of the supporting protruding ring is smaller than the outer diameter of the intersecting groove structure, The supporting convex ring protrudes toward the end cover; the slider has two through holes, and the two eccentric parts correspondingly extend into the two through holes of the two sliders, and the two sliders are correspondingly slidably arranged at two limits. The variable volume chamber is located in the sliding direction of the slider. The crankshaft rotates to drive the slider to reciprocate in the limiting channel and interact with the intersecting groove structure, so that the intersecting groove structure and the slider Rotate in the cylinder liner.
在一些实施例中,端盖包括法兰和限位板,法兰设置在缸套的端部,限位板设置 在法兰与缸套之间,限位板具有用于避让曲轴的过孔,支撑凸环的高度大于限位板的厚度,支撑凸环朝向法兰一侧的端面作为止推面,支撑凸环穿过过孔并与法兰止推接触。In some embodiments, the end cover includes a flange and a limiting plate, the flange is arranged at the end of the cylinder liner, the limiting plate is arranged between the flange and the cylinder liner, and the limiting plate has a through hole for avoiding the crankshaft , the height of the supporting convex ring is greater than the thickness of the limit plate, the end surface of the supporting convex ring facing the flange side serves as a thrust surface, and the supporting convex ring passes through the through hole and is in thrust contact with the flange.
在一些实施例中,支撑凸环的高度与限位板的厚度之间满足:两者之间的高度差范围为0.05mm~1mm。In some embodiments, the height of the supporting convex ring and the thickness of the limiting plate meet: the height difference between the two ranges from 0.05 mm to 1 mm.
在一些实施例中,端盖包括法兰和限位板,法兰设置在缸套的端部,限位板设置在法兰与缸套之间,限位板具有用于避让曲轴的过孔,支撑凸环伸入过孔内设置,支撑凸环的高度小于限位板的厚度,交叉槽结构位于支撑凸环外的支撑环面与限位板止推接触。In some embodiments, the end cover includes a flange and a limiting plate, the flange is arranged at the end of the cylinder liner, the limiting plate is arranged between the flange and the cylinder liner, and the limiting plate has a through hole for avoiding the crankshaft , the supporting convex ring extends into the through hole and is set, the height of the supporting convex ring is smaller than the thickness of the limiting plate, and the supporting ring surface outside the supporting convex ring with the intersecting groove structure is in thrust contact with the limiting plate.
在一些实施例中,支撑凸环的高度与限位板的厚度之间满足:两者之间的高度差范围为0.05mm~1mm。In some embodiments, the height of the supporting convex ring and the thickness of the limiting plate meet: the height difference between the two ranges from 0.05 mm to 1 mm.
在一些实施例中,限位板与交叉槽结构同心设置,过孔为限位板的中心孔。In some embodiments, the limiting plate is arranged concentrically with the intersecting groove structure, and the through hole is a central hole of the limiting plate.
在一些实施例中,交叉槽结构仅一端具有支撑凸环,其中,交叉槽结构上未设置有支撑凸环的一端的端面仅预留有供曲轴伸出的开孔,开孔与支撑凸环同心设置,开孔与限位通道连通;或,交叉槽结构上未设置有支撑凸环的一端的端面呈敞口状,限位通道沿交叉槽结构的轴向直接贯通至端面。In some embodiments, only one end of the intersecting groove structure has a supporting convex ring, wherein, the end surface of the end of the intersecting groove structure that is not provided with a supporting convex ring is only reserved with an opening for the crankshaft to protrude, and the opening and the supporting convex ring Concentrically arranged, the opening communicates with the limiting channel; or, the end surface of the end of the intersecting groove structure that is not provided with a supporting convex ring is open, and the limiting channel directly passes through the end surface along the axial direction of the intersecting groove structure.
在一些实施例中,交叉槽结构的两端均具有支撑凸环,沿交叉槽结构的轴向,支撑凸环的内圈面向交叉槽结构的中部贯通并形成供曲轴穿过的通道,通道与支撑凸环同心设置,通道与限位通道连通。In some embodiments, both ends of the intersecting groove structure have supporting convex rings. Along the axial direction of the intersecting groove structure, the inner ring of the supporting convex ring faces the middle of the intersecting groove structure and penetrates to form a channel for the crankshaft to pass through. The supporting convex ring is arranged concentrically, and the channel communicates with the limiting channel.
在一些实施例中,曲轴与法兰同心设置。In some embodiments, the crankshaft is concentric with the flange.
在一些实施例中,曲轴与法兰之间具有第一装配间隙,第一装配间隙的范围为0.005mm~0.05mm。In some embodiments, there is a first assembly gap between the crankshaft and the flange, and the range of the first assembly gap is 0.005mm˜0.05mm.
在一些实施例中,第一装配间隙的范围为0.01~0.03mm。In some embodiments, the range of the first assembly gap is 0.01-0.03 mm.
在一些实施例中,偏心部的偏心量等于曲轴与缸套的装配偏心量。In some embodiments, the eccentricity of the eccentric part is equal to the assembly eccentricity of the crankshaft and the cylinder liner.
在一些实施例中,限位通道的两端贯通至交叉槽结构的外周面。In some embodiments, both ends of the limiting channel penetrate to the outer peripheral surface of the intersecting groove structure.
在一些实施例中,两个滑块分别与两个偏心部同心设置,滑块绕曲轴的轴心做圆周运动,通孔的孔壁与偏心部之间具有第一转动间隙,第一转动间隙的范围为0.005mm~0.05mm。In some embodiments, the two sliders are arranged concentrically with the two eccentric parts respectively, and the sliders make circular motions around the axis of the crankshaft. There is a first rotation gap between the wall of the through hole and the eccentric parts, and the first rotation gap The range is 0.005mm ~ 0.05mm.
在一些实施例中,交叉槽结构与缸套同轴设置,交叉槽结构的外周面与缸套的内壁面之间具有第二转动间隙,第二转动间隙的尺寸为0.005mm~0.1mm。In some embodiments, the intersecting groove structure is arranged coaxially with the cylinder liner, and there is a second rotation gap between the outer peripheral surface of the intersecting groove structure and the inner wall surface of the cylinder liner, and the size of the second rotation gap is 0.005mm-0.1mm.
在一些实施例中,第一夹角A为160度-200度;第二夹角B为80度-100度。In some embodiments, the first included angle A is 160°-200°; the second included angle B is 80°-100°.
在一些实施例中,偏心部具有圆弧面,圆弧面的圆心角大于等于180度。In some embodiments, the eccentric portion has an arc surface, and the central angle of the arc surface is greater than or equal to 180 degrees.
在一些实施例中,偏心部为圆柱形。In some embodiments, the eccentric portion is cylindrical.
在一些实施例中,偏心部的近端与曲轴的轴体部分的外圆平齐;或,偏心部的近端突出于曲轴的轴体部分的外圆;或,偏心部的近端位于曲轴的轴体部分的外圆的内侧。In some embodiments, the proximal end of the eccentric portion is flush with the outer circle of the shaft portion of the crankshaft; or, the proximal end of the eccentric portion protrudes from the outer circle of the shaft portion of the crankshaft; or, the proximal end of the eccentric portion is located on the crankshaft The inner side of the outer circle of the shaft body part.
在一些实施例中,两个偏心部在曲轴的轴向上间隔设置。In some embodiments, the two eccentric portions are arranged at intervals in the axial direction of the crankshaft.
在一些实施例中,交叉槽结构具有中心孔,两个限位通道通过中心孔连通,中心孔的孔径大于曲轴的轴体部分的直径。In some embodiments, the intersecting groove structure has a central hole through which the two limiting passages communicate, and the diameter of the central hole is larger than the diameter of the crankshaft shaft body.
在一些实施例中,中心孔的孔径大于偏心部的直径。In some embodiments, the diameter of the central hole is larger than the diameter of the eccentric portion.
在一些实施例中,限位通道具有与滑块滑动接触的一组相对设置的第一滑移面,滑块具有与第一滑移面配合的第二滑移面,滑块具有朝向限位通道的端部的挤压面,挤压面作为滑块的头部,两个第二滑移面通过挤压面连接,挤压面朝向变容积腔。In some embodiments, the position-limiting channel has a set of opposite first sliding surfaces that are in sliding contact with the slider, the slider has a second sliding surface that cooperates with the first sliding surfaces, and the slider has a The extrusion surface at the end of the channel serves as the head of the slider, the two second sliding surfaces are connected through the extrusion surface, and the extrusion surface faces the variable volume cavity.
在一些实施例中,挤压面为弧面,弧面的弧心与通孔的中心之间的距离等于偏心部的偏心量。In some embodiments, the extrusion surface is an arc surface, and the distance between the arc center of the arc surface and the center of the through hole is equal to the eccentricity of the eccentric portion.
在一些实施例中,弧面的曲率半径与缸套的内圆的半径相等;或,弧面的曲率半径与缸套的内圆的半径具有差值,差值的范围为-0.05mm~0.025mm。In some embodiments, the radius of curvature of the arc surface is equal to the radius of the inner circle of the cylinder liner; or, there is a difference between the radius of curvature of the arc surface and the radius of the inner circle of the cylinder liner, and the difference ranges from -0.05mm to 0.025 mm.
在一些实施例中,差值的范围为-0.02~0.02mm。In some embodiments, the difference ranges from -0.02 to 0.02mm.
在一些实施例中,滑块在限位通道的截面上的形状与限位通道的截面的形状相适配。In some embodiments, the shape of the slider on the cross-section of the limiting channel matches the shape of the cross-section of the limiting channel.
在一些实施例中,缸套具有压缩进气口和压缩排气口,在任一滑块处于进气位置的情况下,压缩进气口与对应的变容积腔导通;在任一滑块处于排气位置的情况下,对应的变容积腔与压缩排气口导通。In some embodiments, the cylinder liner has a compression intake port and a compression exhaust port. When any slider is in the intake position, the compression intake port is connected to the corresponding variable volume cavity; In the case of the air position, the corresponding variable volume chamber is connected to the compression exhaust port.
在一些实施例中,挤压面在滑块滑动方向上的投影面积为S 滑块,缸套的压缩排气口的排气面积为S ,S 滑块/S 的值为8~25。 In some embodiments, the projected area of the extrusion surface in the sliding direction of the slider is the S slider , the exhaust area of the compression exhaust port of the cylinder liner is the S row , and the value of the S slider /S row is 8 to 25. .
在一些实施例中,S 滑块/S 的值为12~18。 In some embodiments, the value of S slider /S row is 12-18.
在一些实施例中,缸套的内壁面具有吸气腔,吸气腔与压缩进气口连通。In some embodiments, the inner wall of the cylinder liner has an air suction chamber, and the air suction chamber communicates with the compressed air inlet.
在一些实施例中,吸气腔绕缸套的内壁面的周向延伸第一预设距离,以构成弧形吸气腔。In some embodiments, the suction cavity extends a first preset distance around the inner wall surface of the cylinder liner to form an arc-shaped suction cavity.
在一些实施例中,吸气腔为两个,两个吸气腔沿缸套的轴向间隔设置,缸套还具 有吸气连通腔,两个吸气腔均与吸气连通腔连通,且压缩进气口通过吸气连通腔与吸气腔连通。In some embodiments, there are two suction cavities, the two suction cavities are arranged at intervals along the axial direction of the cylinder liner, the cylinder liner also has a suction communication cavity, both of the two suction cavities communicate with the suction communication cavity, and The compressed air inlet communicates with the suction cavity through the suction communication cavity.
在一些实施例中,吸气连通腔沿缸套的轴向延伸第二预设距离,吸气连通腔的至少一端贯通缸套的轴向端面。In some embodiments, the suction communication cavity extends a second preset distance along the axial direction of the cylinder liner, and at least one end of the suction communication cavity passes through the axial end surface of the cylinder liner.
在一些实施例中,缸套的外壁上开设有排气腔,压缩排气口由缸套的内壁连通至排气腔处,流体机械还包括排气阀组件,排气阀组件设置在排气腔内并对应压缩排气口设置。In some embodiments, an exhaust cavity is opened on the outer wall of the cylinder liner, and the compressed exhaust port is connected to the exhaust cavity by the inner wall of the cylinder liner. The fluid machine also includes an exhaust valve assembly, which is arranged on the exhaust The cavity is set correspondingly to the compression exhaust port.
在一些实施例中,压缩排气口为两个,两个压缩排气口沿缸套的轴向间隔设置,排气阀组件为两组,两组排气阀组件分别对应两个压缩排气口设置。In some embodiments, there are two compression exhaust ports, and the two compression exhaust ports are arranged at intervals along the axial direction of the cylinder liner. There are two sets of exhaust valve assemblies, and the two sets of exhaust valve assemblies correspond to two compression exhaust port settings.
在一些实施例中,缸套的轴向端面上还设置有连通孔,连通孔与排气腔连通,端盖包括法兰和限位板,法兰设置在缸套的端部,限位板设置在法兰与缸套之间,法兰上设置有排气通道,限位板与排气通道相对的位置处设置有避让通道,连通孔通过避让通道与排气通道连通。In some embodiments, a communication hole is provided on the axial end surface of the cylinder liner, and the communication hole communicates with the exhaust chamber. The end cover includes a flange and a limiting plate. It is arranged between the flange and the cylinder liner, the flange is provided with an exhaust passage, the position where the limit plate is opposite to the exhaust passage is provided with an avoidance passage, and the communication hole communicates with the exhaust passage through the avoidance passage.
在一些实施例中,排气腔贯通至缸套的外壁面,流体机械还包括排气盖板,排气盖板与缸套连接并密封排气腔。In some embodiments, the exhaust cavity penetrates to the outer wall of the cylinder liner, and the fluid machine further includes an exhaust cover plate, which is connected with the cylinder liner and seals the exhaust cavity.
在一些实施例中,流体机械是压缩机。In some embodiments, the fluid machine is a compressor.
在一些实施例中,缸套具有膨胀排气口和膨胀进气口,在任一滑块处于进气位置的情况下,膨胀排气口与对应的变容积腔导通;在任一滑块处于排气位置的情况下,对应的变容积腔与膨胀进气口导通。In some embodiments, the cylinder liner has an expansion exhaust port and an expansion intake port. When any slider is in the intake position, the expansion exhaust port is connected to the corresponding variable volume chamber; In the case of the air position, the corresponding variable volume chamber is connected to the expansion air inlet.
在一些实施例中,缸套的内壁面具有膨胀排气腔,膨胀排气腔与膨胀排气口连通。In some embodiments, the inner wall of the cylinder liner has an expansion exhaust cavity, and the expansion exhaust cavity communicates with the expansion exhaust port.
在一些实施例中,膨胀排气腔绕缸套的内壁面的周向延伸第一预设距离,以构成弧形膨胀排气腔,且膨胀排气腔由膨胀排气口处向膨胀进气口所在一侧延伸,膨胀排气腔的延伸方向与交叉槽结构的转动方向同向。In some embodiments, the expansion exhaust cavity extends a first preset distance around the inner wall surface of the cylinder liner to form an arc-shaped expansion exhaust cavity, and the expansion exhaust cavity extends from the expansion exhaust port to the expansion intake The side where the port is located extends, and the extension direction of the expansion exhaust cavity is in the same direction as the rotation direction of the intersecting groove structure.
在一些实施例中,膨胀排气腔为两个,两个膨胀排气腔沿缸套的轴向间隔设置,缸套还具有膨胀排气连通腔,两个膨胀排气腔均与膨胀排气连通腔连通,且膨胀排气口通过膨胀排气连通腔与膨胀排气腔连通。In some embodiments, there are two expansion exhaust chambers, and the two expansion exhaust chambers are arranged at intervals along the axial direction of the cylinder liner. The communication cavity communicates, and the expansion exhaust port communicates with the expansion exhaust cavity through the expansion exhaust communication cavity.
在一些实施例中,膨胀排气连通腔沿缸套的轴向延伸第二预设距离,膨胀排气连通腔的至少一端贯通缸套的轴向端面。In some embodiments, the expansion exhaust communication cavity extends a second preset distance along the axial direction of the cylinder liner, and at least one end of the expansion exhaust communication cavity passes through the axial end surface of the cylinder liner.
在一些实施例中,流体机械是膨胀机。In some embodiments, the fluid machine is an expander.
根据本公开的另一方面,提供了一种换热设备,包括流体机械,流体机械为上述 的流体机械。According to another aspect of the present disclosure, a heat exchange device is provided, including a fluid machine, and the fluid machine is the above-mentioned fluid machine.
应用本公开的技术方案,通过将交叉槽结构设置成具有两个限位通道的结构形式,并对应设置两个滑块,曲轴的两个偏心部对应伸入两个滑块的两个通孔内,同时,两个滑块对应滑动设置在两个限位通道内并形成变容积腔,由于两个偏心部之间的第一夹角A为两个限位通道的延伸方向之间的第二夹角B的二倍,这样,当两个滑块中的一个处于死点位置时,即,与处于死点位置处的滑块对应的偏心部的驱动转矩为0,处于死点位置处的滑块无法继续旋转,而此时两个偏心部中的另一个偏心部驱动对应的滑块的驱动转矩为最大值,确保具有最大驱动转矩的偏心部能够正常驱动对应的滑块旋转,从而通过该滑块来带动交叉槽结构转动,进而通过交叉槽结构带动处于死点位置处的滑块继续旋转,实现了流体机械的稳定运行,避开了运动机构的死点位置,提升了流体机械的运动可靠性,从而确保换热设备的工作可靠性。Applying the technical solution of the present disclosure, by setting the intersecting groove structure into a structural form with two limiting channels, and correspondingly setting two sliders, the two eccentric parts of the crankshaft correspondingly extend into the two through holes of the two sliders At the same time, the two sliders are correspondingly slidably arranged in the two limiting passages to form a variable volume cavity. Since the first angle A between the two eccentric parts is the first angle A between the extension directions of the two limiting passages Two times the included angle B, so that when one of the two sliders is at the dead point position, that is, the driving torque of the eccentric part corresponding to the slider at the dead point position is 0, and it is at the dead point position The slider at the position cannot continue to rotate, and at this time the driving torque of the other eccentric part of the two eccentric parts driving the corresponding slider is the maximum value, ensuring that the eccentric part with the largest driving torque can normally drive the corresponding slider Rotate, so that the cross groove structure is driven to rotate through the slider, and then the slider at the dead point is driven to continue to rotate through the cross groove structure, realizing the stable operation of the fluid machine, avoiding the dead point position of the movement mechanism, and lifting It improves the motion reliability of the fluid machinery, thus ensuring the working reliability of the heat exchange equipment.
此外,根据交叉槽结构的外圆的摩擦功耗计算公式,该摩擦副的摩擦功耗与半径次方成正比,由此推得,摩擦副的半径越小,摩擦功耗越小。In addition, according to the calculation formula of the friction power consumption of the outer circle of the intersecting groove structure, the friction power consumption of the friction pair is proportional to the power of the radius. Therefore, the smaller the radius of the friction pair, the smaller the friction power consumption.
具体地,本实施例的交叉槽结构的轴向具有至少一个支撑凸环,同时,支撑凸环的外圆直径小于交叉槽结构的外圆直径,支撑凸环朝向端盖伸出,这样,由于支撑凸环的外圆直径显著小于交叉槽结构的外圆直径,压缩机运行过程中,支撑凸环的外圆作为承载面,使得摩擦功耗显著小于交叉槽结构的外圆作为承载面。Specifically, the axial direction of the intersecting groove structure of this embodiment has at least one supporting protruding ring, and at the same time, the outer diameter of the supporting protruding ring is smaller than the outer diameter of the intersecting groove structure, and the supporting protruding ring protrudes toward the end cover. In this way, due to The diameter of the outer circle of the supporting convex ring is significantly smaller than the diameter of the outer circle of the intersecting groove structure. During the operation of the compressor, the outer circle of the supporting convex ring is used as a bearing surface, so that the friction power consumption is significantly smaller than that of the outer circle of the intersecting groove structure as a bearing surface.
进一步地,由于本申请提供的流体机械能够稳定运行,即,确保了流体机械例如压缩机和膨胀机的能效较高、噪音较小,从而确保换热设备的工作可靠性。Furthermore, since the fluid machinery provided by the present application can run stably, that is, fluid machinery such as compressors and expanders can be ensured to have high energy efficiency and low noise, thereby ensuring the reliability of the heat exchange equipment.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本公开的进一步理解,本公开的示意性实施例及其说明用于解释本公开,并不构成对本公开的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present disclosure, and the exemplary embodiments and descriptions of the present disclosure are used to explain the present disclosure, and do not constitute undue limitations on the present disclosure. In the attached picture:
图1示出了根据本公开的一种可选实施例的压缩机运行的机构原理示意图;Fig. 1 shows a schematic diagram of a mechanism principle of compressor operation according to an optional embodiment of the present disclosure;
图2示出了图1中的压缩机运行的机构原理示意图;Fig. 2 shows a schematic diagram of the principle of operation of the compressor in Fig. 1;
图3示出了根据本公开的实施例一的压缩机的内部结构示意图;FIG. 3 shows a schematic diagram of the internal structure of a compressor according to Embodiment 1 of the present disclosure;
图4示出了图3中的压缩机的泵体组件的结构示意图;Fig. 4 shows a schematic structural view of the pump body assembly of the compressor in Fig. 3;
图5示出了图4中的泵体组件的分解结构示意图;Figure 5 shows a schematic diagram of the exploded structure of the pump body assembly in Figure 4;
图6示出了图5中的曲轴、交叉槽结构、滑块的装配结构示意图;Fig. 6 shows the schematic diagram of the assembly structure of crankshaft, intersecting groove structure, slide block in Fig. 5;
图7示出了图6中的曲轴、交叉槽结构、滑块的剖视结构示意图;Fig. 7 shows the schematic cross-sectional structure diagram of the crankshaft, the intersecting groove structure and the slide block in Fig. 6;
图8示出了图5中的交叉槽结构的结构示意图;FIG. 8 shows a schematic structural diagram of the cross-groove structure in FIG. 5;
图9示出了图5中的滑块的结构示意图;Fig. 9 shows a schematic structural view of the slider in Fig. 5;
图10示出了图5中的交叉槽结构和两个限位板处于装配状态时的结构示意图;Fig. 10 shows a schematic structural view of the intersecting groove structure in Fig. 5 and two limiting plates in an assembled state;
图11示出了图5中的曲轴的轴体部分和两个偏心部的结构示意图;Fig. 11 shows a schematic structural view of the shaft body part and two eccentric parts of the crankshaft in Fig. 5;
图12示出了图11中的曲轴的轴体部分和两个偏心部的偏心量的结构示意图;Fig. 12 shows a structural schematic diagram of the shaft body part of the crankshaft in Fig. 11 and the eccentricity of the two eccentric parts;
图13示出了图3中的曲轴和缸套的装配偏心量的剖视结构示意图;Fig. 13 shows a schematic cross-sectional structural view of the assembly eccentricity of the crankshaft and cylinder liner in Fig. 3;
图14示出了图5中的缸套、限位板和下法兰处于分解状态时的结构示意图;Fig. 14 shows a schematic structural view of the cylinder liner, the limiting plate and the lower flange in Fig. 5 when they are in an exploded state;
图15示出了图14中的缸套和限位板之间的偏心量的结构示意图;Fig. 15 shows a schematic structural view of the eccentricity between the cylinder liner and the limiting plate in Fig. 14;
图16示出了图9中的滑块在通孔轴向上的结构示意图;Fig. 16 shows a schematic structural view of the slider in Fig. 9 in the axial direction of the through hole;
图17示出了图14中的缸套的结构示意图;Figure 17 shows a schematic structural view of the cylinder liner in Figure 14;
图18示出了图17中的缸套的另一视角的结构示意图;Fig. 18 shows a structural schematic diagram of another viewing angle of the cylinder liner in Fig. 17;
图19示出了图18中的缸套剖视结构示意图;Fig. 19 shows a schematic cross-sectional structural view of the cylinder liner in Fig. 18;
图20示出了图17中的缸套的另一视角的剖视结构示意图;Fig. 20 shows a schematic cross-sectional structural view of another viewing angle of the cylinder liner in Fig. 17;
图21示出了图20中的Y向视角的结构示意图;FIG. 21 shows a schematic structural view of the Y-direction viewing angle in FIG. 20;
图22示出了图13中的上法兰、两个限位板和缸套的另一个视角的剖视结构示意图,该图中,示出了泵体组件的排气路径;Fig. 22 shows a cross-sectional schematic view of the upper flange, two limiting plates and the cylinder liner in Fig. 13 from another perspective, in which the exhaust path of the pump body assembly is shown;
图23示出了图3中的泵体组件的排气路径的剖视结构示意图;Fig. 23 shows a schematic cross-sectional structural view of the exhaust path of the pump body assembly in Fig. 3;
图24示出了图5中的缸套和排气盖板处于分解状态时的结构示意图;Fig. 24 shows a schematic structural view of the cylinder liner and exhaust cover in Fig. 5 when they are in an exploded state;
图25示出了图3中的压缩机处于吸气开始时的状态结构示意图;Fig. 25 shows a schematic diagram of the state structure of the compressor in Fig. 3 at the beginning of suction;
图26示出了图3中的压缩机处于吸气过程中的状态结构示意图;Fig. 26 shows a schematic diagram of the state structure of the compressor in Fig. 3 in the suction process;
图27示出了图3中的压缩机处于吸气结束时的状态结构示意图;Fig. 27 shows a schematic diagram of the state structure of the compressor in Fig. 3 at the end of suction;
图28示出了图3中的压缩机处于压缩气体时的状态结构示意图;Figure 28 shows a schematic view of the state structure of the compressor in Figure 3 when it is compressing gas;
图29示出了图3中的压缩机处于排气过程中的状态结构示意图;Fig. 29 shows a schematic diagram of the state structure of the compressor in Fig. 3 in the exhaust process;
图30示出了图3中的压缩机处于排气结束时的状态结构示意图;Fig. 30 shows a schematic diagram of the state structure of the compressor in Fig. 3 at the end of exhaust;
图31示出了图3中的交叉槽结构和滑块的横截面呈椭圆形的结构示意图;Fig. 31 shows a schematic diagram of the structure of the intersecting groove structure in Fig. 3 and the cross section of the slider being elliptical;
图32示出了图3中的交叉槽结构和滑块的横截面呈方形的结构示意图;Fig. 32 shows a schematic diagram of the structure of the intersecting groove structure and the cross section of the slider in Fig. 3;
图33示出了图3中的交叉槽结构和滑块的横截面呈梯形的结构示意图;Fig. 33 shows a schematic diagram of the intersecting groove structure in Fig. 3 and the cross-section of the slider in a trapezoidal shape;
图34示出了图3中的交叉槽结构和滑块的横截面呈圆形的结构示意图;Fig. 34 shows a schematic diagram of the structure of the intersecting groove structure in Fig. 3 and the cross section of the slider being circular;
图35示出了根据本公开的实施例二的压缩机的内部结构示意图;Fig. 35 shows a schematic diagram of the internal structure of a compressor according to Embodiment 2 of the present disclosure;
图36示出了图35中的压缩机的泵体组件的结构示意图;Fig. 36 shows a schematic structural view of the pump body assembly of the compressor in Fig. 35;
图37示出了图36中的泵体组件的分解结构示意图;Figure 37 shows a schematic diagram of the exploded structure of the pump body assembly in Figure 36;
图38示出了图36中的曲轴、交叉槽结构、滑块的装配结构示意图;Figure 38 shows a schematic diagram of the assembly structure of the crankshaft, the intersecting groove structure, and the slide block in Figure 36;
图39示出了图38中的曲轴、交叉槽结构、滑块的剖视结构示意图;Fig. 39 shows a schematic cross-sectional structural view of the crankshaft, intersecting groove structure, and slider in Fig. 38;
图40示出了图37中的交叉槽结构的结构示意图;FIG. 40 shows a schematic structural diagram of the cross-groove structure in FIG. 37;
图41示出了图36中的滑块的结构示意图;Figure 41 shows a schematic structural view of the slider in Figure 36;
图42示出了图36中的缸套和下法兰处于分解状态时的结构示意图;Figure 42 shows a schematic structural view of the cylinder liner and the lower flange in Figure 36 when they are in an exploded state;
图43示出了图42中的缸套和下法兰的装配偏心量的结构示意图;Figure 43 shows a schematic structural view of the assembly eccentricity of the cylinder liner and the lower flange in Figure 42;
图44示出了图36中的曲轴和缸套的装配偏心量的剖视结构示意图;Figure 44 shows a schematic cross-sectional structural view of the assembly eccentricity of the crankshaft and cylinder liner in Figure 36;
图45示出了图36中的泵体组件另一个视角的剖视结构示意图,该图中,示出了泵体组件的排气路径;Figure 45 shows a schematic cross-sectional view of the pump body assembly in Figure 36 from another perspective, in which the exhaust path of the pump body assembly is shown;
图46示出了图45中的缸套、上法兰和限位板的剖视结构示意图;Fig. 46 shows a schematic cross-sectional structural view of the cylinder liner, upper flange and limit plate in Fig. 45;
图47示出了图36中的上法兰、限位板和缸套的另一个视角的剖视结构示意图;Fig. 47 shows a schematic cross-sectional structural view of another viewing angle of the upper flange, the limiting plate and the cylinder liner in Fig. 36;
图48示出了图36中的具有轴承的泵体组件的剖视结构示意图,该图中,轴承位于轴向两端;Figure 48 shows a schematic cross-sectional structural view of the pump body assembly with bearings in Figure 36, in which the bearings are located at both axial ends;
图49示出了图48中的交叉槽结构和轴承处于装配状态时的结构示意图;Figure 49 shows a schematic structural view of the intersecting groove structure and the bearing in Figure 48 when they are in an assembled state;
图50示出了图36中的具有轴承的泵体组件的剖视结构示意图,该图中,轴承位于轴向一端;Figure 50 shows a schematic cross-sectional structural view of the pump body assembly with bearings in Figure 36, in which the bearing is located at one axial end;
图51示出了图50中的具有轴承的泵体组件的剖视结构示意图,该图中,轴承位于轴向另一端;Figure 51 shows a schematic cross-sectional structural view of the pump body assembly with bearings in Figure 50, in which the bearing is located at the other end in the axial direction;
图52示出了图36中的具有轴承的泵体组件的剖视结构示意图,该图中,轴承位于周向外周侧;Fig. 52 shows a schematic cross-sectional structural view of the pump body assembly with bearings in Fig. 36, in which the bearings are located on the circumferential outer peripheral side;
图53示出了图52中的缸套、交叉槽结构和轴承处于装配状态时的剖视结构示意图;Fig. 53 shows a schematic cross-sectional structural view of the cylinder liner, intersecting groove structure and bearing in Fig. 52 when they are in an assembled state;
图54示出了根据本公开的实施例三的压缩机的内部结构示意图;Fig. 54 shows a schematic diagram of the internal structure of a compressor according to Embodiment 3 of the present disclosure;
图55示出了图54中的压缩机的泵体组件的部分剖视结构示意图;Fig. 55 shows a partial cross-sectional structural schematic diagram of the pump body assembly of the compressor in Fig. 54;
图56示出了图55中的泵体组件的交叉槽结构的结构示意图;Fig. 56 shows a schematic structural view of the intersecting groove structure of the pump body assembly in Fig. 55;
图57示出了根据本公开的实施例四的压缩机的内部结构示意图;Fig. 57 shows a schematic diagram of the internal structure of a compressor according to Embodiment 4 of the present disclosure;
图58示出了图57中的压缩机的泵体组件的结构示意图;Figure 58 shows a schematic structural view of the pump body assembly of the compressor in Figure 57;
图59示出了图58中的泵体组件的交叉槽结构的结构示意图;Fig. 59 shows a schematic structural view of the intersecting groove structure of the pump body assembly in Fig. 58;
图60示出了根据本公开的实施例五的压缩机的内部结构示意图;Fig. 60 shows a schematic diagram of the internal structure of a compressor according to Embodiment 5 of the present disclosure;
图61示出了图60中的压缩机的泵体组件的结构示意图;Figure 61 shows a schematic structural view of the pump body assembly of the compressor in Figure 60;
图62示出了图61中的泵体组件的交叉槽结构的结构示意图;Fig. 62 shows a schematic structural view of the intersecting groove structure of the pump body assembly in Fig. 61;
图63示出了相关技术中的压缩机运行的机构原理示意图;Fig. 63 shows a schematic diagram of the mechanism principle of compressor operation in the related art;
图64示出了相关技术中改进后的压缩机运行的机构原理示意图;Fig. 64 shows a schematic diagram of the mechanism principle of the improved compressor operation in the related art;
图65示出了图64中的压缩机运行的机构原理示意图,该图中,示出了驱动轴驱动滑块旋转的力臂;Fig. 65 shows a schematic diagram of the operating mechanism of the compressor in Fig. 64, in which the force arm of the drive shaft driving the slider to rotate is shown;
图66示出了图64中的压缩机运行的机构原理示意图,该图中,限位槽结构的中心和偏心部的中心重合。Fig. 66 shows a schematic diagram of the operating mechanism of the compressor in Fig. 64, in which the center of the limiting groove structure coincides with the center of the eccentric part.
其中,上述附图包括以下附图标记:Wherein, the above-mentioned accompanying drawings include the following reference signs:
10、曲轴;11、偏心部;12、轴体部分;10. Crankshaft; 11. Eccentric part; 12. Shaft part;
20、缸套;21、压缩进气口;22、压缩排气口;23、吸气腔;24、吸气连通腔;25、排气腔;26、连通孔;20. Cylinder liner; 21. Compression air inlet; 22. Compression exhaust port; 23. Suction cavity; 24. Suction connection cavity; 25. Exhaust cavity; 26. Communication hole;
30、交叉槽结构;31、限位通道;311、变容积腔;32、中心孔;36、支撑凸环;361、止推面;37、支撑环面;38、开孔;39、通道;30. Cross groove structure; 31. Limiting channel; 311. Variable volume cavity; 32. Center hole; 36. Supporting convex ring; 361. Thrust surface; 37. Supporting ring surface; 38. Opening hole; 39. Channel;
40、滑块;41、通孔;42、挤压面;40. slider; 41. through hole; 42. extrusion surface;
50、法兰;51、排气通道;52、上法兰;53、下法兰;50, flange; 51, exhaust channel; 52, upper flange; 53, lower flange;
60、排气阀组件;61、排气阀片;62、阀片挡板;60. Exhaust valve assembly; 61. Exhaust valve plate; 62. Valve plate baffle;
70、排气盖板;70. Exhaust cover;
80、分液器部件;81、壳体组件;82、电机组件;83、泵体组件;84、上盖组件;85、下盖组件;80. Dispenser component; 81. Housing assembly; 82. Motor assembly; 83. Pump body assembly; 84. Upper cover assembly; 85. Lower cover assembly;
90、紧固件;90. Fasteners;
100、端盖;110、限位板;1101、过孔;1102、避让通道;100, end cover; 110, limit plate; 1101, via hole; 1102, avoidance channel;
200、轴承。200, bearing.
具体实施方式Detailed ways
下面将结合本公开实施例中的附图,对本公开实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本公开一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本公开及其应用或使用的任何限制。基于本公开中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本公开保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present disclosure with reference to the accompanying drawings in the embodiments of the present disclosure. Obviously, the described embodiments are only some of the embodiments of the present disclosure, not all of them. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way intended as any limitation of the disclosure, its application or uses. Based on the embodiments in the present disclosure, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present disclosure.
本公开提供一种流体机械和换热设备,以改善相关技术中的流体机械例如压缩机和膨胀机的能效较低、噪音较大的问题。The present disclosure provides a fluid machine and heat exchange equipment to improve the problems of low energy efficiency and high noise of fluid machines such as compressors and expanders in the related art.
相关技术中,如图63所示,基于十字滑块机构提出了一种压缩机运行机构原理,即,以点O 1作为气缸中心、点O 2作为驱动轴中心、点O 3作为滑块中心,气缸与驱动轴偏心设置,其中,滑块中心O 3在直径为O 1O 2的圆上作圆周运动。 In the related art, as shown in Figure 63, a principle of compressor operating mechanism is proposed based on the cross slider mechanism, that is, point O1 is used as the center of the cylinder, point O2 is used as the center of the drive shaft, and point O3 is used as the center of the slider , The cylinder and the drive shaft are set eccentrically, and the center O 3 of the slider makes a circular motion on a circle with a diameter of O 1 O 2 .
上述的运行机构原理中,气缸中心O 1和驱动轴中心O 2作为运动机构的两个旋转中心,同时,线段O 1O 2的中点O 0作为滑块中心O 3的虚拟中心,使得滑块相对于气缸作往复运动的同时,滑块还相对于驱动轴作往复运动。 In the above operating mechanism principle, the cylinder center O 1 and the drive shaft center O 2 are used as the two rotation centers of the motion mechanism, and at the same time, the midpoint O 0 of the line segment O 1 O 2 is used as the virtual center of the slider center O 3 , so that the slider While the block reciprocates relative to the cylinder, the slider also reciprocates relative to the drive shaft.
由于线段O 1O 2的中点O 0为虚拟中心,无法设置平衡系统,导致压缩机高频振动特性恶化的问题,在上述运行机构原理的基础上,如图64所示,提出了一种以O 0作为驱动轴中心的运动机构,即,气缸中心O 1和驱动轴中心O 0作为运动机构的两个旋转中心,驱动轴具有偏心部,滑块与偏心部同轴设置,驱动轴与气缸的装配偏心量等于偏心部的偏心量,使得滑块中心O 3以驱动轴中心O 0为圆心并以O 1O 0为半径做圆周运动。 Since the midpoint O 0 of the line segment O 1 O 2 is the virtual center, it is impossible to set up a balance system, resulting in the deterioration of the high-frequency vibration characteristics of the compressor. Based on the principle of the above-mentioned operating mechanism, as shown in Figure 64, a The motion mechanism with O 0 as the drive shaft center, that is, the cylinder center O 1 and the drive shaft center O 0 as the two rotation centers of the motion mechanism, the drive shaft has an eccentric portion, the slider and the eccentric portion are coaxially arranged, and the drive shaft and The assembly eccentricity of the cylinder is equal to the eccentricity of the eccentric part, so that the slider center O3 makes a circular motion with the drive shaft center O0 as the center and O1O0 as the radius .
对应的提出了一套运行机构,包括气缸、限位槽结构、滑块和驱动轴,其中,限位槽结构可转动地设置在气缸内,且气缸与限位槽结构同轴设置,即,气缸中心O 1也是限位槽结构的中心,滑块相对于限位槽结构往复运动,滑块与驱动轴的偏心部同轴装配,滑块绕驱动轴的轴体部分做圆周运动,具体地运动过程为:驱动轴转动,带动滑块绕驱动轴的轴体部分的中心公转,滑块同时相对于偏心部自转,且滑块在限位槽结构的限位槽内往复运动,并推动限位槽结构旋转。 Correspondingly, a set of operating mechanisms is proposed, including a cylinder, a limit groove structure, a slider and a drive shaft, wherein the limit groove structure is rotatably arranged in the cylinder, and the cylinder and the limit groove structure are coaxially arranged, that is, The center O1 of the cylinder is also the center of the limit groove structure, the slider reciprocates relative to the limit groove structure, the slider is coaxially assembled with the eccentric portion of the drive shaft, and the slider moves circularly around the shaft part of the drive shaft, specifically The movement process is: the drive shaft rotates, driving the slider to revolve around the center of the shaft part of the drive shaft, the slider rotates relative to the eccentric part at the same time, and the slider reciprocates in the limit groove of the limit groove structure, and pushes the limit Bitslot structure rotation.
但是,如图65所示,驱动轴驱动滑块旋转的力臂L的长度为L=2e×cosθ×cosθ,其中,e为偏心部的偏心量,θ为O 1O 0连线与滑块在限位槽内滑动方向之间的夹角。 However, as shown in Figure 65, the length of the force arm L that the drive shaft drives the slider to rotate is L=2e×cosθ×cosθ, where e is the eccentricity of the eccentric part, and θ is the line connecting O 1 O 0 and the slider The angle between the sliding directions in the limit slot.
如图66所示,当气缸中心O 1(即,限位槽结构的中心)和偏心部的中心重合时,驱动轴的驱动力的合力经过限位槽结构的中心,即,施加在限位槽结构上的转矩为零,限位槽结构无法转动,此时的运动机构处于死点位置,无法驱动滑块旋转。 As shown in Figure 66, when the center O1 of the cylinder (that is, the center of the limit groove structure) coincides with the center of the eccentric part, the resultant force of the driving force of the drive shaft passes through the center of the limit groove structure, that is, it is applied to the limit groove structure. The torque on the groove structure is zero, and the limit groove structure cannot rotate. At this time, the motion mechanism is at the dead point and cannot drive the slider to rotate.
基于此,本申请提出了一种具备两个限位通道的交叉槽结构和双滑块的机构原理,并基于该原理构建了一种流体机械例如压缩机和膨胀机,该流体机械具备能效高、噪音小的特点,下面以压缩机为例,具体介绍基于具备两个限位通道的交叉槽结构和双滑块的压缩机。Based on this, this application proposes a mechanism principle of a cross groove structure with two limiting channels and double sliders, and based on this principle, a fluid machine such as a compressor and an expander is constructed. The fluid machine has high energy efficiency , low noise, the following will take the compressor as an example to introduce the compressor based on the cross-groove structure with two limiting channels and double sliders.
为了改善相关技术中的流体机械例如压缩机和膨胀机的能效较低、噪音较大的问题,本公开提供了一种流体机械和换热设备,其中,换热设备包括下述的流体机械。In order to improve the problems of low energy efficiency and high noise of fluid machines such as compressors and expanders in the related art, the present disclosure provides a fluid machine and heat exchange equipment, wherein the heat exchange equipment includes the following fluid machines.
参考图1-图62,本公开实施例中的流体机械包括曲轴10、缸套20、至少一个端盖100、交叉槽结构30和滑块40,其中,曲轴10沿其轴向设置有两个偏心部11,两个偏心部11之间具有第一夹角A的相位差;曲轴10与缸套20偏心设置且偏心距离固定;曲轴10穿过端盖100和缸套20设置;交叉槽结构30可转动地设置在缸套20内,交叉槽结构30具有两个限位通道31,两个限位通道31沿曲轴10的轴向顺次设置,限位通道31的延伸方向垂直于曲轴10的轴向,且两个限位通道31的延伸方向之间具有第二夹角B的相位差,其中,第一夹角A为第二夹角B的二倍,交叉槽结构30的轴向具有至少一个支撑凸环36,且支撑凸环36的外圆直径小于交叉槽结构30的外圆直径,支撑凸环36朝向端盖100伸出;滑块40具有通孔41,滑块40为两个,两个偏心部11对应伸入两个滑块40的两个通孔41内,两个滑块40对应滑动设置在两个限位通道31内并形成变容积腔311,变容积腔311位于滑块40的滑动方向上,曲轴10转动以带动滑块40在限位通道31内往复滑动的同时与交叉槽结构30相互作用,使得交叉槽结构30、滑块40在缸套20内转动。1-62, the fluid machine in the embodiment of the present disclosure includes a crankshaft 10, a cylinder liner 20, at least one end cover 100, an intersecting groove structure 30 and a slider 40, wherein the crankshaft 10 is provided with two shafts along its axial direction. The eccentric part 11 has a phase difference of the first angle A between the two eccentric parts 11; the crankshaft 10 and the cylinder liner 20 are set eccentrically and the eccentric distance is fixed; the crankshaft 10 is set through the end cover 100 and the cylinder liner 20; the cross groove structure 30 is rotatably arranged in the cylinder liner 20, the intersecting groove structure 30 has two limiting channels 31, the two limiting channels 31 are arranged in sequence along the axial direction of the crankshaft 10, and the extending direction of the limiting channels 31 is perpendicular to the crankshaft 10 , and there is a phase difference of a second included angle B between the extension directions of the two limiting channels 31, wherein the first included angle A is twice the second included angle B, and the axial direction of the intersecting groove structure 30 There is at least one supporting convex ring 36, and the outer diameter of the supporting convex ring 36 is smaller than the outer diameter of the intersecting groove structure 30, and the supporting convex ring 36 protrudes toward the end cover 100; the slider 40 has a through hole 41, and the slider 40 is Two, the two eccentric parts 11 correspondingly extend into the two through holes 41 of the two sliders 40, and the two sliders 40 are correspondingly slidably arranged in the two limiting passages 31 and form a variable volume chamber 311, the variable volume chamber 311 is located in the sliding direction of the slider 40, and the crankshaft 10 rotates to drive the slider 40 to reciprocate and slide in the limiting channel 31 while interacting with the intersecting groove structure 30, so that the intersecting groove structure 30 and the slider 40 are in the cylinder liner 20 turn.
通过将交叉槽结构30设置成具有两个限位通道31的结构形式,并对应设置两个滑块40,曲轴的两个偏心部11对应伸入两个滑块40的两个通孔41内,同时,两个滑块40对应滑动设置在两个限位通道31内并形成变容积腔311,由于两个偏心部11之间的第一夹角A为两个限位通道31的延伸方向之间的第二夹角B的二倍,这样,当两个滑块40中的一个处于死点位置时,即,与处于死点位置处的滑块40对应的偏心部11的驱动转矩为0,处于死点位置处的滑块40无法继续旋转,而此时两个偏心部11中的另一个偏心部11驱动对应的滑块40的驱动转矩为最大值,确保具有最大驱动转矩的偏心部11能够正常驱动对应的滑块40旋转,从而通过该滑块40来带动交叉槽结构30转动,进而通过交叉槽结构30带动处于死点位置处的滑块40继续旋转,实现了流体机械的稳定运行,避开了运动机构的死点位置,提升了流体机械的运动可靠性,从而确保换热设备的工作可靠性。By setting the intersecting groove structure 30 into a structural form with two limiting channels 31 and correspondingly setting up two sliders 40, the two eccentric parts 11 of the crankshaft extend into the two through holes 41 of the two sliders 40 correspondingly. , at the same time, the two sliders 40 are correspondingly slidably arranged in the two limiting passages 31 to form a variable volume cavity 311, since the first angle A between the two eccentric parts 11 is the extension direction of the two limiting passages 31 Twice the second included angle B between them, so that when one of the two sliders 40 is at the dead point position, that is, the driving torque of the eccentric portion 11 corresponding to the slider 40 at the dead point position is 0, the slider 40 at the dead point cannot continue to rotate, and at this time, the driving torque of the other eccentric part 11 driving the corresponding slider 40 in the two eccentric parts 11 is the maximum value, ensuring the maximum driving torque. The eccentric portion 11 of the moment can normally drive the corresponding slider 40 to rotate, thereby driving the cross groove structure 30 to rotate through the slider 40, and then driving the slider 40 at the dead point to continue to rotate through the cross groove structure 30, realizing The stable operation of the fluid machinery avoids the dead point position of the motion mechanism, improves the movement reliability of the fluid machinery, and ensures the working reliability of the heat exchange equipment.
此外,根据交叉槽结构30的外圆的摩擦功耗计算公式,该摩擦副的摩擦功耗与半径3次方成正比,由此推得,摩擦副的半径越小,摩擦功耗越小。In addition, according to the calculation formula of the friction power consumption of the outer circle of the intersecting groove structure 30, the friction power consumption of the friction pair is proportional to the third power of the radius, and thus, the smaller the radius of the friction pair, the smaller the friction power consumption.
具体地,本实施例的交叉槽结构30的轴向具有至少一个支撑凸环36,同时,支撑凸环36的外圆直径小于交叉槽结构30的外圆直径,支撑凸环36朝向端盖100伸 出,这样,由于支撑凸环36的外圆直径显著小于交叉槽结构30的外圆直径,压缩机运行过程中,支撑凸环36的外圆作为承载面,使得摩擦功耗显著小于交叉槽结构30的外圆作为承载面。Specifically, the intersecting groove structure 30 of this embodiment has at least one supporting protrusion ring 36 in the axial direction, and at the same time, the outer diameter of the supporting protrusion ring 36 is smaller than the outer diameter of the intersecting groove structure 30, and the supporting protrusion ring 36 faces the end cap 100 In this way, since the outer diameter of the supporting convex ring 36 is significantly smaller than the outer diameter of the intersecting groove structure 30, during the operation of the compressor, the outer circle of the supporting convex ring 36 serves as a bearing surface, so that the frictional power consumption is significantly smaller than that of the intersecting groove structure. The outer circle of the structure 30 serves as a bearing surface.
进一步地,由于本申请提供的流体机械能够稳定运行,即,确保了流体机械例如压缩机和膨胀机的能效较高、噪音较小,从而确保换热设备的工作可靠性。Furthermore, since the fluid machinery provided by the present application can run stably, that is, fluid machinery such as compressors and expanders can be ensured to have high energy efficiency and low noise, thereby ensuring the reliability of the heat exchange equipment.
需要说明的是,在本申请中,第一夹角A和第二夹角B均不为零。It should be noted that, in this application, neither the first included angle A nor the second included angle B is zero.
如图1和图2所示,当上述的流体机械运行时,曲轴10绕曲轴10的轴心O 0自转;交叉槽结构30绕曲轴10的轴心O 0公转,曲轴10的轴心O 0与交叉槽结构30的轴心O 1偏心设置且偏心距离固定;第一个滑块40以曲轴10的轴心O 0为圆心做圆周运动,且第一个滑块40的中心O 3与曲轴10的轴心O 0之间的距离等于曲轴10对应的第一个偏心部11的偏心量,且偏心量等于曲轴10的轴心O 0与交叉槽结构30的轴心O 1之间的偏心距离,曲轴10转动以带动第一个滑块40做圆周运动,且第一个滑块40与交叉槽结构30相互作用并在交叉槽结构30的限位通道31内往复滑动;第二个滑块40以曲轴10的轴心O 0为圆心做圆周运动,且第二个滑块40的中心O 4与曲轴10的轴心O 0之间的距离等于曲轴10对应的第二个偏心部11的偏心量,且偏心量等于曲轴10的轴心O 0与交叉槽结构30的轴心O 1之间的偏心距离,曲轴10转动以带动第二个滑块40做圆周运动,且第二个滑块40与交叉槽结构30相互作用并在交叉槽结构30的限位通道31内往复滑动。 As shown in Figures 1 and 2, when the above-mentioned fluid machine is in operation, the crankshaft 10 rotates around the axis O 0 of the crankshaft 10; the intersecting groove structure 30 revolves around the axis O 0 of the crankshaft 10, and the axis O 0 Set eccentrically with the axis O 1 of the intersecting groove structure 30 and the eccentric distance is fixed; the first slider 40 makes a circular motion with the axis O 0 of the crankshaft 10 as the center of a circle, and the center O 3 of the first slider 40 is aligned with the crankshaft The distance between the axis O0 of 10 is equal to the eccentricity of the first eccentric part 11 corresponding to the crankshaft 10, and the eccentricity is equal to the eccentricity between the axis O0 of the crankshaft 10 and the axis O1 of the intersecting groove structure 30 distance, the crankshaft 10 rotates to drive the first slider 40 to make a circular motion, and the first slider 40 interacts with the intersecting groove structure 30 and slides reciprocally in the limiting channel 31 of the intersecting groove structure 30; The block 40 moves in a circle with the axis O0 of the crankshaft 10 as the center, and the distance between the center O4 of the second slider 40 and the axis O0 of the crankshaft 10 is equal to the second eccentric part 11 corresponding to the crankshaft 10 eccentricity, and the eccentricity is equal to the eccentric distance between the axis O 0 of the crankshaft 10 and the axis O 1 of the intersecting groove structure 30, the crankshaft 10 rotates to drive the second slider 40 to do circular motion, and the second The slider 40 interacts with the intersecting groove structure 30 and slides reciprocally in the limiting channel 31 of the intersecting groove structure 30 .
如上述方法运行的流体机械,构成了十字滑块机构,该运行方法采用十字滑块机构原理,其中,曲轴10的两个偏心部11分别作为第一连杆L 1和第二连杆L 2,交叉槽结构30的两个限位通道31分别作为第三连杆L 3和第四连杆L 4,且第一连杆L 1和第二连杆L 2的长度相等(请参考图1)。 The fluid machine operated as described above constitutes an Oldham slider mechanism, and the operation method adopts the principle of the Oldham slider mechanism, wherein the two eccentric parts 11 of the crankshaft 10 serve as the first connecting rod L1 and the second connecting rod L2 respectively. , the two limiting channels 31 of the intersecting groove structure 30 are respectively used as the third link L 3 and the fourth link L 4 , and the lengths of the first link L 1 and the second link L 2 are equal (please refer to FIG. 1 ).
如图1所示,第一连杆L 1和第二连杆L 2之间具有第一夹角A,第三连杆L 3和第四连杆L 4之间具有第二夹角B,其中,第一夹角A为第二夹角B的二倍。 As shown in Figure 1, there is a first included angle A between the first link L1 and the second link L2 , and there is a second included angle B between the third link L3 and the fourth link L4 , Wherein, the first included angle A is twice the second included angle B.
如图2所示,曲轴10的轴心O 0与交叉槽结构30的轴心O 1之间的连线为连线O 0O 1,第一连杆L 1与连线O 0O 1之间具有第三夹角C,对应的第三连杆L 3与连线O 0O 1之间具有第四夹角D,其中,第三夹角C为第四夹角D的二倍;第二连杆L 2与连线O 0O 1之间具有第五夹角E,对应的第四连杆L 4与连线O 0O 1之间具有第六夹角F,其中,第五夹角E为第六夹角F的二倍;第三夹角C与第五夹角E之和是第一夹角A,第四夹角D和第六夹角F之和是第二夹角B。 As shown in Figure 2, the line connecting the axis O 0 of the crankshaft 10 and the axis O 1 of the intersecting groove structure 30 is the line O 0 O 1 , and the line between the first connecting rod L 1 and the line O 0 O 1 There is a third included angle C between them, and there is a fourth included angle D between the corresponding third link L 3 and the connecting line O 0 O 1 , wherein the third included angle C is twice the fourth included angle D; There is a fifth included angle E between the second connecting rod L 2 and the connecting line O 0 O 1 , and there is a sixth included angle F between the corresponding fourth connecting rod L 4 and the connecting line O 0 O 1 , wherein the fifth included angle The angle E is twice the sixth angle F; the sum of the third angle C and the fifth angle E is the first angle A, and the sum of the fourth angle D and the sixth angle F is the second angle b.
进一步地,运行方法还包括滑块40相对于偏心部11的自转角速度与滑块40绕曲轴10的轴心O 0的公转角速度相同;交叉槽结构30绕曲轴10的轴心O 0的公转角速度与滑块40相对于偏心部11的自转角速度相同。 Further, the operation method also includes that the rotational angular velocity of the slider 40 relative to the eccentric portion 11 is the same as the revolution angular velocity of the slider 40 around the axis O 0 of the crankshaft 10 ; This is the same as the rotational angular velocity of the slider 40 relative to the eccentric portion 11 .
具体而言,曲轴10的轴心O 0相当于第一连杆L 1和第二连杆L 2的旋转中心,交叉槽结构30的轴心O 1相当于第三连杆L 3和第四连杆L 4的旋转中心;曲轴10的两个偏心部11分别作为第一连杆L 1和第二连杆L 2,交叉槽结构30的两个限位通道31分别作为第三连杆L 3和第四连杆L 4,且第一连杆L 1和第二连杆L 2的长度相等,这样,曲轴10转动的同时,曲轴10上的偏心部11带动对应的滑块40绕曲轴10的轴心O 0公转,同时滑块40相对于偏心部11能够自转,且二者的相对转动速度相同,由于第一个滑块40和第二个滑块40分别在两个对应的限位通道31内往复运动,并带动交叉槽结构30做圆周运动,受交叉槽结构30的两个限位通道31的限位,两个滑块40的运动方向始终具有第二夹角B的相位差,当两个滑块40中的一个处于死点位置时,用于驱动两个滑块40中的另一个的偏心部11具有最大的驱动转矩,具有最大驱动转矩的偏心部11能够正常驱动对应的滑块40旋转,从而通过该滑块40来带动交叉槽结构30转动,进而通过交叉槽结构30带动处于死点位置处的滑块40继续旋转,实现了流体机械的稳定运行,避开了运动机构的死点位置,提升了流体机械的运动可靠性,从而确保换热设备的工作可靠性。 Specifically, the axis O0 of the crankshaft 10 corresponds to the rotation center of the first connecting rod L1 and the second connecting rod L2 , and the axis O1 of the intersecting groove structure 30 corresponds to the third connecting rod L3 and the fourth connecting rod L3 . The rotation center of the connecting rod L4 ; the two eccentric parts 11 of the crankshaft 10 are respectively used as the first connecting rod L1 and the second connecting rod L2 , and the two limiting channels 31 of the intersecting groove structure 30 are respectively used as the third connecting rod L 3 and the fourth connecting rod L 4 , and the lengths of the first connecting rod L 1 and the second connecting rod L 2 are equal, so that when the crankshaft 10 rotates, the eccentric part 11 on the crankshaft 10 drives the corresponding slider 40 around the crankshaft The axis O0 of 10 revolves, and the slider 40 can rotate relative to the eccentric part 11 at the same time, and the relative rotation speed of the two is the same, because the first slider 40 and the second slider 40 are respectively in two corresponding limits Reciprocating movement in the position channel 31, and drives the intersecting groove structure 30 to make a circular motion, limited by the two limiting channels 31 of the intersecting groove structure 30, the moving direction of the two sliders 40 always has the phase of the second included angle B difference, when one of the two sliders 40 is at the dead center position, the eccentric portion 11 for driving the other of the two sliders 40 has the largest driving torque, and the eccentric portion 11 with the largest driving torque can Normally drive the corresponding slider 40 to rotate, so that the cross groove structure 30 is driven to rotate by the slider 40, and then the slider 40 at the dead point is driven by the cross groove structure 30 to continue to rotate, realizing the stable operation of the fluid machine. The dead point position of the motion mechanism is avoided, and the motion reliability of the fluid machinery is improved, thereby ensuring the working reliability of the heat exchange equipment.
需要说明的是,在本申请中,偏心部11的驱动转矩的最大力臂为2e。It should be noted that, in this application, the maximum moment arm of the driving torque of the eccentric portion 11 is 2e.
在该运动方法下,滑块40的运行轨迹为圆,且该圆以曲轴10的轴心O 0为圆心以连线O 0O 1为半径。 Under this movement method, the running track of the slider 40 is a circle, and the circle takes the axis O 0 of the crankshaft 10 as the center and the connecting line O 0 O 1 as the radius.
需要说明的是,在本申请中,在曲轴10转动的过程中,曲轴10转动2圈,完成4次吸排气过程。It should be noted that, in this application, during the rotation of the crankshaft 10, the crankshaft 10 rotates 2 times to complete 4 intake and exhaust processes.
下面将给出五个可选的实施方式,以对流体机械的结构进行详细的介绍,以便能够通过结构特征更好地阐述流体机械的运行方法。Five optional implementations will be given below to introduce the structure of the fluid machine in detail, so as to better explain the operation method of the fluid machine through structural features.
实施例一Embodiment one
如图3至图34所示,在本实施例中,交叉槽结构30的两端均具有支撑凸环36,沿交叉槽结构30的轴向,支撑凸环36的内圈面向交叉槽结构30的中部贯通并形成供曲轴10穿过的通道39,通道39与支撑凸环36同心设置,通道39与限位通道31连通。As shown in FIGS. 3 to 34 , in this embodiment, both ends of the intersecting groove structure 30 are provided with supporting convex rings 36 , and along the axial direction of the intersecting groove structure 30 , the inner ring of the supporting convex ring 36 faces the intersecting groove structure 30 The middle part of the crankshaft 10 passes through and forms a channel 39 , the channel 39 is concentrically arranged with the supporting convex ring 36 , and the channel 39 communicates with the limiting channel 31 .
如图3至图34所示,端盖100包括法兰50和限位板110,法兰50设置在缸套20 的端部,限位板110设置在法兰50与缸套20之间,限位板110具有用于避让曲轴10的过孔1101,支撑凸环36的高度大于限位板110的厚度,支撑凸环36朝向法兰50一侧的端面作为止推面361,支撑凸环36穿过过孔1101并与法兰50止推接触。这样,使得仅支撑凸环36的止推面361与法兰50止推接触。As shown in Figures 3 to 34, the end cover 100 includes a flange 50 and a limiting plate 110, the flange 50 is arranged at the end of the cylinder liner 20, and the limiting plate 110 is arranged between the flange 50 and the cylinder liner 20, The limiting plate 110 has a through hole 1101 for avoiding the crankshaft 10, the height of the supporting convex ring 36 is greater than the thickness of the limiting plate 110, and the end face of the supporting convex ring 36 facing the flange 50 is used as the thrust surface 361, and the supporting convex ring 36 passes through the via hole 1101 and makes thrust contact with the flange 50 . In this way, only the thrust surface 361 of the support collar 36 is brought into thrust contact with the flange 50 .
在一些实施例中,支撑凸环36的高度与限位板110的厚度之间满足:两者之间的高度差范围为0.05mm~1mm。In some embodiments, the height of the supporting convex ring 36 and the thickness of the limiting plate 110 meet: the height difference between the two ranges from 0.05 mm to 1 mm.
如图3至图34所示,端盖100包括法兰50和限位板110,法兰50设置在缸套20的端部,限位板110设置在法兰50与缸套20之间,限位板110具有用于避让曲轴10的过孔1101,支撑凸环36伸入过孔1101内设置,支撑凸环36的高度小于限位板110的厚度,交叉槽结构30位于支撑凸环36外的支撑环面37与限位板110止推接触。这样,使得支撑凸环36的端面悬空,同时,位于支撑凸环36外的支撑环面37与限位板110止推接触。As shown in Figures 3 to 34, the end cover 100 includes a flange 50 and a limiting plate 110, the flange 50 is arranged at the end of the cylinder liner 20, and the limiting plate 110 is arranged between the flange 50 and the cylinder liner 20, The limiting plate 110 has a through hole 1101 for avoiding the crankshaft 10, and the supporting convex ring 36 is inserted into the through hole 1101. The height of the supporting convex ring 36 is smaller than the thickness of the limiting plate 110. The outer supporting ring surface 37 is in thrust contact with the limiting plate 110 . In this way, the end surface of the supporting convex ring 36 is suspended in the air, and at the same time, the supporting ring surface 37 outside the supporting convex ring 36 is in thrust contact with the limiting plate 110 .
在一些实施例中,支撑凸环36的高度与限位板110的厚度之间满足:两者之间的高度差范围为0.05mm~1mm。In some embodiments, the height of the supporting convex ring 36 and the thickness of the limiting plate 110 meet: the height difference between the two ranges from 0.05 mm to 1 mm.
需要说明的是,在本申请中,限位板110与交叉槽结构30同心设置,过孔1101为限位板110的中心孔。It should be noted that, in this application, the limiting plate 110 is arranged concentrically with the intersecting groove structure 30 , and the through hole 1101 is a central hole of the limiting plate 110 .
如图3至图26所示,法兰50设置在缸套20的轴向的端部,曲轴10与法兰50同心设置,交叉槽结构30与缸套20同轴设置,曲轴10与交叉槽结构30的装配偏心量由法兰50和缸套20相对位置关系确定,其中,法兰50通过紧固件90固定在缸套20上,法兰50的轴心与缸套20内圈的轴心的相对位置通过法兰50调心控制,法兰50的轴心与缸套20内圈的轴心的相对位置决定了曲轴10的轴心和交叉槽结构30的轴心的相对位置,通过法兰50调心的本质就是使得偏心部11的偏心量等于曲轴10与缸套20的装配偏心量。As shown in Figures 3 to 26, the flange 50 is arranged at the axial end of the cylinder liner 20, the crankshaft 10 is concentrically arranged with the flange 50, the intersecting groove structure 30 is coaxially arranged with the cylinder liner 20, and the crankshaft 10 and the intersecting groove The assembly eccentricity of the structure 30 is determined by the relative positional relationship between the flange 50 and the cylinder liner 20, wherein the flange 50 is fixed on the cylinder liner 20 by a fastener 90, and the axis of the flange 50 and the axis of the inner ring of the cylinder liner 20 The relative position of the center is controlled by the alignment of the flange 50. The relative position of the axis of the flange 50 and the axis of the inner ring of the cylinder liner 20 determines the relative position of the axis of the crankshaft 10 and the axis of the cross groove structure 30. The essence of the alignment of the flange 50 is to make the eccentricity of the eccentric part 11 equal to the assembly eccentricity of the crankshaft 10 and the cylinder liner 20 .
具体地,如图12所示,两个偏心部11的偏心量均等于e,如图13所示,曲轴10和缸套20之间的装配偏心量为e(由于交叉槽结构30与缸套20同轴设置,曲轴10和交叉槽结构30之间的装配偏心量即曲轴10和缸套20之间的装配偏心量),法兰50包括上法兰52和下法兰53,如图15所示,缸套20的内圈轴心与限位板110的内圈轴心之间的距离为e,即,等于偏心部11的偏心量。Specifically, as shown in FIG. 12, the eccentricity of the two eccentric parts 11 is equal to e, and as shown in FIG. 20 are coaxially arranged, the assembly eccentricity between the crankshaft 10 and the cross groove structure 30 is the assembly eccentricity between the crankshaft 10 and the cylinder liner 20), and the flange 50 includes an upper flange 52 and a lower flange 53, as shown in Figure 15 As shown, the distance between the axis of the inner ring of the cylinder liner 20 and the axis of the inner ring of the limiting plate 110 is e, which is equal to the eccentricity of the eccentric portion 11 .
在一些实施例中,曲轴10与法兰50之间具有第一装配间隙,第一装配间隙的范围为0.005mm~0.05mm。In some embodiments, there is a first assembly gap between the crankshaft 10 and the flange 50, and the range of the first assembly gap is 0.005mm˜0.05mm.
在一些实施例中,第一装配间隙的范围为0.01~0.03mm。In some embodiments, the range of the first assembly gap is 0.01-0.03 mm.
如图5、图6、图8和图10所示,限位通道31的两端贯通至交叉槽结构30的外周面。这样,有利于降低交叉槽结构30的加工制造难度。As shown in FIG. 5 , FIG. 6 , FIG. 8 and FIG. 10 , both ends of the limiting channel 31 penetrate to the outer peripheral surface of the intersecting groove structure 30 . In this way, it is beneficial to reduce the manufacturing difficulty of the intersecting groove structure 30 .
在一些实施例中,两个滑块40分别与两个偏心部11同心设置,滑块40绕曲轴10的轴心做圆周运动,通孔41的孔壁与偏心部11之间具有第一转动间隙,第一转动间隙的范围为0.005mm~0.05mm。In some embodiments, the two sliders 40 are arranged concentrically with the two eccentric parts 11 respectively, the sliders 40 make a circular motion around the axis of the crankshaft 10, and there is a first rotation between the wall of the through hole 41 and the eccentric parts 11. The gap, the range of the first rotation gap is 0.005mm-0.05mm.
在一些实施例中,交叉槽结构30与缸套20同轴设置,交叉槽结构30的外周面与缸套20的内壁面之间具有第二转动间隙,第二转动间隙的尺寸为0.005mm~0.1mm。In some embodiments, the intersecting groove structure 30 is arranged coaxially with the cylinder liner 20, and there is a second rotation gap between the outer peripheral surface of the intersecting groove structure 30 and the inner wall surface of the cylinder liner 20, and the size of the second rotation gap is 0.005mm- 0.1mm.
如图4至图7、图11至图13所示,曲轴10的轴体部分12一体成型,且轴体部分12仅具有一个轴心。这样,便于轴体部分12的一次成型,从而降低了轴体部分12的加工制造难度。As shown in FIG. 4 to FIG. 7 and FIG. 11 to FIG. 13 , the shaft body part 12 of the crankshaft 10 is integrally formed, and the shaft body part 12 has only one shaft center. In this way, the one-time molding of the shaft part 12 is facilitated, thereby reducing the difficulty of manufacturing the shaft part 12 .
需要说明的是,在本申请一个未图示的实施例中,曲轴10的轴体部分12包括沿其轴向连接的第一段和第二段,第一段与第二段同轴设置,两个偏心部11分别设置在第一段和第二段上。It should be noted that, in an unillustrated embodiment of the present application, the shaft portion 12 of the crankshaft 10 includes a first section and a second section connected along its axial direction, the first section and the second section are arranged coaxially, Two eccentric portions 11 are respectively arranged on the first segment and the second segment.
在一些实施例中,第一段与第二段可拆卸地连接。这样,确保曲轴10的装配和拆卸的便捷性。In some embodiments, the first segment is detachably connected to the second segment. In this way, ease of assembly and disassembly of the crankshaft 10 is ensured.
如图4至图7、图11至图13所示,曲轴10的轴体部分12与偏心部11一体成型。这样,便于曲轴10的一次成型,从而降低了曲轴10的加工制造难度。As shown in FIGS. 4 to 7 and 11 to 13 , the shaft portion 12 of the crankshaft 10 and the eccentric portion 11 are integrally formed. In this way, one-shot forming of the crankshaft 10 is facilitated, thereby reducing the difficulty of manufacturing the crankshaft 10 .
需要说明的是,在本申请一个未图示的实施例中,曲轴10的轴体部分12与偏心部11可拆卸地连接。这样,便于偏心部11的安装和拆卸。It should be noted that, in an unillustrated embodiment of the present application, the shaft portion 12 of the crankshaft 10 is detachably connected to the eccentric portion 11 . In this way, the installation and removal of the eccentric portion 11 is facilitated.
需要说明的是,在本申请中,第一夹角A为160度-200度;第二夹角B为80度-100度。这样,只要满足第一夹角A是第二夹角B的二倍的关系即可。It should be noted that, in the present application, the first included angle A is 160°-200°; the second included angle B is 80°-100°. In this way, it only needs to satisfy the relationship that the first included angle A is twice the second included angle B.
在一些实施例中,第一夹角A为160度,第二夹角B为80度。In some embodiments, the first included angle A is 160 degrees, and the second included angle B is 80 degrees.
在一些实施例中,第一夹角A为165度,第二夹角B为82.5度。In some embodiments, the first included angle A is 165 degrees, and the second included angle B is 82.5 degrees.
在一些实施例中,第一夹角A为170度,第二夹角B为85度。In some embodiments, the first included angle A is 170 degrees, and the second included angle B is 85 degrees.
在一些实施例中,第一夹角A为175度,第二夹角B为87.5度。In some embodiments, the first included angle A is 175 degrees, and the second included angle B is 87.5 degrees.
在一些实施例中,第一夹角A为180度,第二夹角B为90度。In some embodiments, the first included angle A is 180 degrees, and the second included angle B is 90 degrees.
在一些实施例中,第一夹角A为185度,第二夹角B为92.5度。In some embodiments, the first included angle A is 185 degrees, and the second included angle B is 92.5 degrees.
在一些实施例中,第一夹角A为190度,第二夹角B为95度。In some embodiments, the first included angle A is 190 degrees, and the second included angle B is 95 degrees.
在一些实施例中,第一夹角A为195度,第二夹角B为97.5度。In some embodiments, the first included angle A is 195 degrees, and the second included angle B is 97.5 degrees.
需要说明的是,在本申请中,偏心部11具有圆弧面,圆弧面的圆心角大于等于180度。这样,确保偏心部11的圆弧面能够对滑块40施加有效驱动力的作用,从而确保滑块40的运动可靠性。It should be noted that, in the present application, the eccentric portion 11 has an arc surface, and the central angle of the arc surface is greater than or equal to 180 degrees. In this way, it is ensured that the arc surface of the eccentric portion 11 can exert an effective driving force on the slider 40 , thereby ensuring the reliability of the movement of the slider 40 .
如图4至图7、图11至图13所示,偏心部11为圆柱形。As shown in FIGS. 4 to 7 and 11 to 13 , the eccentric portion 11 is cylindrical.
在一些实施例中,偏心部11的近端与曲轴10的轴体部分的外圆平齐。In some embodiments, the proximal end of the eccentric portion 11 is flush with the outer circle of the shaft portion of the crankshaft 10 .
在一些实施例中,偏心部11的近端突出于曲轴10的轴体部分的外圆。In some embodiments, the proximal end of the eccentric portion 11 protrudes beyond the outer circle of the shaft portion of the crankshaft 10 .
在一些实施例中,偏心部11的近端位于曲轴10的轴体部分的外圆的内侧。In some embodiments, the proximal end of the eccentric portion 11 is located inside the outer circle of the shaft portion of the crankshaft 10 .
需要说明的是,在本申请一个未图示的实施例中,滑块40包括多个子结构,多个子结构拼接后围成通孔41。It should be noted that, in an unillustrated embodiment of the present application, the slider 40 includes a plurality of substructures, and the plurality of substructures are spliced to form a through hole 41 .
如图4至图7、图11至图13所示,两个偏心部11在曲轴10的轴向上间隔设置。这样,在装配曲轴10、缸套20和两个滑块40的过程中,确保两个偏心部11之间的间隔距离能够为缸套20提供装配空间,以确保装配便捷性。As shown in FIG. 4 to FIG. 7 and FIG. 11 to FIG. 13 , two eccentric portions 11 are arranged at intervals in the axial direction of the crankshaft 10 . In this way, during the process of assembling the crankshaft 10 , the cylinder liner 20 and the two sliders 40 , ensuring the distance between the two eccentric parts 11 can provide an assembly space for the cylinder liner 20 to ensure the convenience of assembly.
如图8所示,交叉槽结构30具有中心孔32,两个限位通道31通过中心孔32连通,中心孔32的孔径大于曲轴10的轴体部分的直径。这样,确保曲轴10能够顺利地穿过中心孔32。As shown in FIG. 8 , the intersecting groove structure 30 has a central hole 32 through which the two limiting passages 31 communicate. The diameter of the central hole 32 is larger than the diameter of the shaft portion of the crankshaft 10 . In this way, it is ensured that the crankshaft 10 can pass through the central hole 32 smoothly.
在一些实施例中,中心孔32的孔径大于偏心部11的直径。这样,确保曲轴10的偏心部11能够顺利地穿过中心孔32。In some embodiments, the diameter of the central hole 32 is larger than the diameter of the eccentric portion 11 . In this way, it is ensured that the eccentric portion 11 of the crankshaft 10 can smoothly pass through the central hole 32 .
如图16所示,滑块40在通孔41的轴向的投影具有两条相对平行的直线段以及连接两条直线段的端部的弧线段。限位通道31具有与滑块40滑动接触的一组相对设置的第一滑移面,滑块40具有与第一滑移面配合的第二滑移面,滑块40具有朝向限位通道31的端部的挤压面42,挤压面42作为滑块40的头部,两个第二滑移面通过挤压面42连接,挤压面42朝向变容积腔311。这样,滑块40的第二滑移面在其通孔41的轴向的投影为直线段,同时,滑块40的挤压面42在其通孔41的轴向的投影为弧线段。As shown in FIG. 16 , the axial projection of the slider 40 on the through hole 41 has two relatively parallel straight line segments and an arc segment connecting the ends of the two straight line segments. The limiting channel 31 has a set of first sliding surfaces oppositely disposed in sliding contact with the slider 40 , the sliding block 40 has a second sliding surface cooperating with the first sliding surfaces, and the sliding block 40 has a The extrusion surface 42 at the end of the slider 40 is used as the head of the slider 40, and the two second sliding surfaces are connected by the extrusion surface 42, and the extrusion surface 42 faces the variable volume chamber 311. In this way, the projection of the second sliding surface of the slider 40 in the axial direction of the through hole 41 is a straight line segment, and at the same time, the projection of the extrusion surface 42 of the slider 40 in the axial direction of the through hole 41 is an arc segment.
具体地,挤压面42为弧面,弧面的弧心与通孔41的中心之间的距离等于偏心部11的偏心量。图16中,滑块40的通孔41中心为O 滑块,两个弧面的弧心与通孔41的中心之间的距离均为e,即,偏心部11的偏心量,图16中的X虚线表示两个弧面的弧心所在的圆。 Specifically, the extrusion surface 42 is an arc surface, and the distance between the arc center of the arc surface and the center of the through hole 41 is equal to the eccentricity of the eccentric portion 11 . In Fig. 16, the center of the through hole 41 of the slider 40 is the O slider , and the distance between the arc centers of the two arc surfaces and the center of the through hole 41 is e, that is, the eccentricity of the eccentric portion 11, as shown in Fig. 16 The dotted line of X indicates the circle where the arc centers of the two arc surfaces are located.
在一些实施例中弧面的曲率半径与缸套20的内圆的半径相等。In some embodiments, the radius of curvature of the arc surface is equal to the radius of the inner circle of the cylinder liner 20 .
在一些实施例中,弧面的曲率半径与缸套20的内圆的半径具有差值,差值的范 围为-0.05mm~0.025mm。In some embodiments, there is a difference between the radius of curvature of the arc surface and the radius of the inner circle of the cylinder liner 20, and the range of the difference is -0.05mm˜0.025mm.
在一些实施例中,差值的范围为-0.02~0.02mm。In some embodiments, the difference ranges from -0.02 to 0.02 mm.
如图8、图9、图31至图34所示,滑块40在限位通道31的截面上的形状与限位通道31的截面的形状相适配。这样,确保滑块40在限位通道31内的滑动平稳性。As shown in FIG. 8 , FIG. 9 , and FIG. 31 to FIG. 34 , the shape of the slider 40 on the section of the limiting channel 31 is adapted to the shape of the section of the limiting channel 31 . In this way, the sliding stability of the slider 40 in the limiting channel 31 is ensured.
如图31至图34所示,图31为方向滑块倒角及对应的交叉槽结构30,图32为梯形滑块及对应的交叉槽结构30,图33为梯形滑块倒角及对应的交叉槽结构30,图34为半圆+直边滑块及对应的交叉槽结构30。As shown in Figure 31 to Figure 34, Figure 31 shows the chamfering of the direction slider and the corresponding intersecting groove structure 30, Figure 32 shows the trapezoidal slider and the corresponding intersecting groove structure 30, Figure 33 shows the chamfering of the trapezoidal slider and the corresponding The intersecting groove structure 30, FIG. 34 shows a semicircle+straight edge slider and the corresponding intersecting groove structure 30.
在一些实施例中,限位通道31的截面为半圆形、圆形、长方形、椭圆形、正方形和梯形中的一种。In some embodiments, the section of the limiting channel 31 is one of semicircle, circle, rectangle, ellipse, square and trapezoid.
在一些实施例中,挤压面42在滑块40滑动方向上的投影面积为S 滑块,缸套20的压缩排气口22的排气面积为S ,S 滑块/S 的值为8~25。 In some embodiments, the projected area of the extrusion surface 42 in the sliding direction of the slider 40 is the S slider , the exhaust area of the compression exhaust port 22 of the cylinder liner 20 is the S row , and the value of the S slider /S row is 8 to 25.
在一些实施例中,S 滑块/S 的值为12~18。 In some embodiments, the value of S slider /S row is 12-18.
需要说明的是,本实施例示出的流体机械为压缩机,如图3所示,压缩机包括分液器部件80、壳体组件81、电机组件82、泵体组件83、上盖组件84和下盖组件85,其中,分液器部件80设置在壳体组件81的外部,上盖组件84装配在壳体组件81的上端,下盖组件85装配在壳体组件81的下端,电机组件82和泵体组件83均位于壳体组件81的内部,其中,电机组件82位于泵体组件83的上方,或者,电机组件82位于泵体组件83的下方。压缩机的泵体组件83包括上述的曲轴10、缸套20、交叉槽结构30、滑块40、上法兰52和下法兰53。It should be noted that the fluid machine shown in this embodiment is a compressor. As shown in FIG. The lower cover assembly 85, wherein the liquid separator part 80 is arranged on the outside of the housing assembly 81, the upper cover assembly 84 is assembled on the upper end of the housing assembly 81, the lower cover assembly 85 is assembled on the lower end of the housing assembly 81, and the motor assembly 82 Both the motor assembly 82 and the pump body assembly 83 are located inside the housing assembly 81 , wherein the motor assembly 82 is located above the pump body assembly 83 , or the motor assembly 82 is located below the pump body assembly 83 . The pump body assembly 83 of the compressor includes the crankshaft 10 , the cylinder liner 20 , the intersecting groove structure 30 , the slider 40 , the upper flange 52 and the lower flange 53 .
在一些实施例中,上述各部件通过焊接、热套、或冷压的方式连接。In some embodiments, the above components are connected by means of welding, shrink fitting, or cold pressing.
整个泵体组件83的装配过程如下:下法兰53固定在缸套20上,两个滑块40分别置于对应的两个限位通道31内,曲轴10的两个偏心部11分别伸入对应的两个滑块40的两个通孔41内,再将组装好的曲轴10、交叉槽结构30和两个滑块40置于缸套20内,曲轴10的一端安装在下法兰53上,曲轴10的另一端穿过上法兰52设置,具体可参见图4和图5。The assembly process of the entire pump body assembly 83 is as follows: the lower flange 53 is fixed on the cylinder liner 20, the two sliders 40 are respectively placed in the corresponding two limiting passages 31, and the two eccentric parts 11 of the crankshaft 10 respectively extend into the In the two through holes 41 of the corresponding two sliders 40, the assembled crankshaft 10, the cross groove structure 30 and the two sliders 40 are placed in the cylinder liner 20, and one end of the crankshaft 10 is installed on the lower flange 53 , the other end of the crankshaft 10 is set through the upper flange 52 , see FIG. 4 and FIG. 5 for details.
需要说明的是,在本实施例中,滑块40、限位通道31、缸套20和上法兰52(或下法兰53)围成的封闭空间即为变容积腔311,泵体组件83共具有4个变容积腔311,在曲轴10转动的过程中,曲轴10转动2圈,单个变容积腔311完成1次吸排气过程,对压缩机而言,曲轴10转动2圈,共计完成4次吸排气过程。It should be noted that, in this embodiment, the closed space surrounded by the slider 40, the limiting channel 31, the cylinder liner 20 and the upper flange 52 (or the lower flange 53) is the variable volume chamber 311, and the pump body assembly 83 has four variable volume chambers 311 in total. During the rotation of the crankshaft 10, the crankshaft 10 rotates 2 revolutions, and a single variable volume chamber 311 completes one intake and exhaust process. For the compressor, the crankshaft 10 rotates 2 revolutions, totaling Complete 4 suction and exhaust processes.
如图25至图30所示,滑块40在限位通道31内往复运动的过程中,同时相对于 缸套20旋转,图25至图27中,滑块40顺时针从0度向180度转动的过程中,变容积腔311增大,在变容积腔311增大的过程中,变容积腔311与缸套20的吸气腔23连通,滑块40转动至180度时,变容积腔311的容积达到最大值,此时的变容积腔311与吸气腔23脱离,由此完成吸气作业,图28至图30中,滑块40继续沿顺时针方向从180度向360度转动的过程中,变容积腔311减小,滑块40对变容积腔311内的气体进行压缩,当滑块40转动至该变容积腔311与压缩排气口22连通,且当变容积腔311内的气体达到排气压力时,排气阀组件60的排气阀片61开启,开始排气作业,直至压缩结束后进入下一个周期。As shown in Figures 25 to 30, the sliding block 40 rotates relative to the cylinder liner 20 during the reciprocating movement in the limiting channel 31. In Figures 25 to 27, the sliding block 40 is clockwise from 0° to 180° During the rotation process, the variable volume chamber 311 increases. During the process of increasing the variable volume chamber 311, the variable volume chamber 311 communicates with the suction chamber 23 of the cylinder liner 20. When the slider 40 rotates to 180 degrees, the variable volume chamber The volume of 311 reaches the maximum value, and at this time, the variable volume chamber 311 is separated from the suction chamber 23, thus completing the suction operation. In Figures 28 to 30, the slider 40 continues to rotate clockwise from 180 degrees to 360 degrees During the process, the variable volume chamber 311 decreases, and the slider 40 compresses the gas in the variable volume chamber 311. When the slider 40 rotates until the variable volume chamber 311 communicates with the compression exhaust port 22, and when the variable volume chamber 311 When the gas inside reaches the exhaust pressure, the exhaust valve plate 61 of the exhaust valve assembly 60 opens, and the exhaust operation starts until the compression ends and enters the next cycle.
如图25至图30所示,以M标记的点作为滑块40与曲轴10相对运动的参考点,图26表示滑块40顺时针从0度向180度转动的过程,滑块40转动的角度为θ1,对应的曲轴10转动的角度为2θ1,图28中表示滑块40继续沿顺时针方向从180度向360度转动的过程,滑块40转动的角度为180°+θ2,对应的曲轴10转动的角度为360°+2θ2,图29中表示滑块40继续沿顺时针方向从180度向360度转动的过程,且变容积腔311与压缩排气口22连通,滑块40转动的角度为180°+θ3,对应的曲轴10转动的角度为360°+2θ3,即,滑块40转1圈,对应的曲轴10转2圈,其中,θ1<θ2<θ3。As shown in Figures 25 to 30, the point marked with M is used as the reference point for the relative movement of the slider 40 and the crankshaft 10, and Figure 26 shows the process of the slider 40 rotating clockwise from 0° to 180°, the rotation of the slider 40 The angle is θ1, and the corresponding rotation angle of the crankshaft 10 is 2θ1. Fig. 28 shows that the slider 40 continues to rotate clockwise from 180° to 360°, and the rotation angle of the slider 40 is 180°+θ2. The crankshaft 10 rotates at an angle of 360°+2θ2. Figure 29 shows that the slider 40 continues to rotate clockwise from 180° to 360°, and the variable volume cavity 311 communicates with the compression exhaust port 22, and the slider 40 rotates The angle is 180°+θ3, and the corresponding rotation angle of the crankshaft 10 is 360°+2θ3, that is, the slider 40 rotates once, and the corresponding crankshaft 10 rotates twice, wherein, θ1<θ2<θ3.
具体而言,如图17至图30所示,缸套20具有压缩进气口21和压缩排气口22,当任一滑块40处于进气位置时,压缩进气口21与对应的变容积腔311导通;当任一滑块40处于排气位置时,对应的变容积腔311与压缩排气口22导通。Specifically, as shown in FIGS. 17 to 30 , the cylinder liner 20 has a compression intake port 21 and a compression exhaust port 22 . When any slider 40 is at the intake position, the compression intake port 21 and the corresponding variable The volume cavity 311 is in communication; when any slider 40 is in the exhaust position, the corresponding variable volume cavity 311 is in communication with the compression exhaust port 22 .
如图17至图20、图24至图30所示,缸套20的内壁面具有吸气腔23,吸气腔23与压缩进气口21连通。这样,确保吸气腔23能够蓄存有大量的气体,以使的变容积腔311能够饱满吸气,从而使得压缩机能够足量吸气,并在吸气不足时,能够及时供给蓄存气体给变容积腔311,以保证压缩机的压缩效率。As shown in FIG. 17 to FIG. 20 and FIG. 24 to FIG. 30 , the inner wall surface of the cylinder liner 20 has an air suction chamber 23 , and the air suction chamber 23 communicates with the compressed air inlet 21 . In this way, it is ensured that the suction chamber 23 can store a large amount of gas, so that the variable volume chamber 311 can be fully suctioned, so that the compressor can take in enough air, and when the suction is insufficient, the stored gas can be supplied in time Give the variable volume chamber 311 to ensure the compression efficiency of the compressor.
在一些实施例中,吸气腔23为在缸套20的内壁面沿径向挖空形成的腔体,吸气腔23可以是1个,也可以是上下2个。In some embodiments, the suction cavity 23 is a cavity formed by radially hollowing out the inner wall of the cylinder liner 20 , and there may be one suction cavity 23 or two upper and lower ones.
具体而言,吸气腔23绕缸套20的内壁面的周向延伸第一预设距离,以构成弧形吸气腔23。这样,确保吸气腔23的容积足够大,以蓄存大量的气体。Specifically, the suction cavity 23 extends a first preset distance around the inner wall surface of the cylinder liner 20 to form an arc-shaped suction cavity 23 . In this way, it is ensured that the volume of the suction chamber 23 is large enough to store a large amount of gas.
如图17和图19所示,吸气腔23为两个,两个吸气腔23沿缸套20的轴向间隔设置,缸套20还具有吸气连通腔24,两个吸气腔23均与吸气连通腔24连通,且压缩进气口21通过吸气连通腔24与吸气腔23连通。这样,有利于增大吸气腔23的容 积,从而减小吸气压力脉动。As shown in Figure 17 and Figure 19, there are two suction cavities 23, and the two suction cavities 23 are arranged at intervals along the axial direction of the cylinder liner 20. The cylinder liner 20 also has a suction communication cavity 24, and the two suction cavities 23 Both communicate with the suction communication chamber 24 , and the compressed air inlet 21 communicates with the suction chamber 23 through the suction communication chamber 24 . In this way, it is beneficial to increase the volume of the suction cavity 23, thereby reducing the suction pressure pulsation.
具体而言,吸气连通腔24沿缸套20的轴向延伸第二预设距离,吸气连通腔24的至少一端贯通缸套20的轴向端面。这样,便于从缸套20的端面上开设吸气连通腔24,确保吸气连通腔24的加工便捷性。Specifically, the suction communication cavity 24 extends a second preset distance along the axial direction of the cylinder liner 20 , and at least one end of the suction communication cavity 24 passes through the axial end surface of the cylinder liner 20 . In this way, it is convenient to open the suction communication cavity 24 from the end surface of the cylinder liner 20 , ensuring the convenience of processing the suction communication cavity 24 .
如图17至图30所示,缸套20的外壁上开设有排气腔25,压缩排气口22由缸套20的内壁连通至排气腔25处,流体机械还包括排气阀组件60,排气阀组件60设置在排气腔25内并对应压缩排气口22设置。这样,排气腔25用于容纳排气阀组件60,有效减少了排气阀组件60的占用空间,使得部件合理布置,提高了缸套20的空间利用率。As shown in Figures 17 to 30, an exhaust cavity 25 is opened on the outer wall of the cylinder liner 20, and the compression exhaust port 22 is connected to the exhaust cavity 25 by the inner wall of the cylinder liner 20, and the fluid machine also includes an exhaust valve assembly 60 , the exhaust valve assembly 60 is disposed in the exhaust chamber 25 and is disposed corresponding to the compression exhaust port 22 . In this way, the exhaust cavity 25 is used to accommodate the exhaust valve assembly 60 , which effectively reduces the occupied space of the exhaust valve assembly 60 , makes the components reasonably arranged, and improves the space utilization rate of the cylinder liner 20 .
如图19、图21至图23所示,压缩排气口22为两个,两个压缩排气口22沿缸套20的轴向间隔设置,排气阀组件60为两组,两组排气阀组件60分别对应两个压缩排气口22设置。这样,由于两个压缩排气口22分别设置有两组排气阀组件60,有效避免变容积腔311内的气体大量泄漏,保证了变容积腔311的压缩效率。As shown in Figure 19, Figure 21 to Figure 23, there are two compression exhaust ports 22, and the two compression exhaust ports 22 are arranged at intervals along the axial direction of the cylinder liner 20. The gas valve assembly 60 is respectively provided corresponding to the two compression and exhaust ports 22 . In this way, since the two compression exhaust ports 22 are respectively provided with two sets of exhaust valve assemblies 60, a large amount of gas leakage in the variable volume chamber 311 is effectively avoided, and the compression efficiency of the variable volume chamber 311 is ensured.
如图20所示,排气阀组件60通过紧固件90与缸套20连接,排气阀组件60包括排气阀片61和阀片挡板62,排气阀片61设置在排气腔25内并遮挡对应的压缩排气口22,阀片挡板62重叠设置在排气阀片61上。这样,阀片挡板62的设置,有效避免了排气阀片61过渡开启,从而保证了缸套20的排气性能。As shown in Figure 20, the exhaust valve assembly 60 is connected to the cylinder liner 20 through a fastener 90, the exhaust valve assembly 60 includes an exhaust valve plate 61 and a valve plate baffle 62, and the exhaust valve plate 61 is arranged in the exhaust cavity 25 and cover the corresponding compression exhaust port 22, the valve plate baffle 62 is overlapped on the exhaust valve plate 61. In this way, the setting of the valve plate baffle 62 effectively prevents the excessive opening of the exhaust valve plate 61 , thereby ensuring the exhaust performance of the cylinder liner 20 .
在一些实施例中,紧固件90为螺钉。In some embodiments, fasteners 90 are screws.
如图17、图22和图23所示,缸套20的轴向端面上还设置有连通孔26,连通孔26与排气腔25连通,端盖100包括法兰50和限位板110,法兰50设置在缸套20的端部,限位板110设置在法兰50与缸套20之间,法兰50上设置有排气通道51,限位板110与排气通道51相对的位置处设置有避让通道1102,连通孔26通过避让通道1102与排气通道51连通。这样,确保缸套20的排气可靠性。As shown in Fig. 17, Fig. 22 and Fig. 23, a communication hole 26 is also provided on the axial end surface of the cylinder liner 20, and the communication hole 26 communicates with the exhaust chamber 25, and the end cover 100 includes a flange 50 and a limit plate 110, The flange 50 is arranged at the end of the cylinder liner 20, the limiting plate 110 is arranged between the flange 50 and the cylinder liner 20, the flange 50 is provided with an exhaust channel 51, the limiting plate 110 is opposite to the exhaust channel 51 An avoidance channel 1102 is provided at the position, and the communication hole 26 communicates with the exhaust channel 51 through the avoidance channel 1102 . In this way, the exhaust reliability of the cylinder liner 20 is ensured.
如图24所示,排气腔25贯通至缸套20的外壁面,流体机械还包括排气盖板70,排气盖板70与缸套20连接并密封排气腔25。这样,排气盖板70起到将变容积腔311与泵体组件83的外部空间隔开的作用。As shown in FIG. 24 , the exhaust cavity 25 penetrates to the outer wall of the cylinder liner 20 , and the fluid machine further includes an exhaust cover 70 , which is connected to the cylinder liner 20 and seals the exhaust cavity 25 . In this way, the exhaust cover plate 70 plays a role of isolating the variable volume chamber 311 from the external space of the pump body assembly 83 .
如图22和图23所示,当变容积腔311与压缩排气口22连通后,变容积腔311的压力达到排气压力时,排气阀片61打开,压缩的气体经过压缩排气口22进入排气腔25内,并经过缸套20上的连通孔26,再经排气通道51排出并进入泵体组件83的外部空间(即压缩机的腔体),由此完成排气过程。As shown in Figure 22 and Figure 23, when the variable volume chamber 311 communicates with the compression exhaust port 22, when the pressure of the variable volume chamber 311 reaches the exhaust pressure, the exhaust valve plate 61 opens, and the compressed gas passes through the compression exhaust port 22 enters the exhaust cavity 25, and passes through the communication hole 26 on the cylinder liner 20, then is discharged through the exhaust passage 51 and enters the external space of the pump body assembly 83 (that is, the cavity of the compressor), thereby completing the exhaust process .
在一些实施例中,排气盖板70通过紧固件90固定在缸套20上。In some embodiments, exhaust cover plate 70 is secured to cylinder liner 20 by fasteners 90 .
在一些实施例中,紧固件90为螺钉。In some embodiments, fasteners 90 are screws.
在一些实施例中,排气盖板70的外轮廓与排气腔25的外轮廓相适配。In some embodiments, the outer contour of the exhaust cover 70 matches the outer contour of the exhaust cavity 25 .
下面对压缩机的运行进行具体介绍:The following is a detailed introduction to the operation of the compressor:
如图3所示,电机组件82带动曲轴10转动,曲轴10的两个偏心部11分别驱动对应的两个滑块40运动,滑块40绕曲轴10的轴心做公转的同时,滑块40相对于偏心部11自转,且滑块40沿限位通道31往复运动,并带动交叉槽结构30在缸套20内转动,滑块40公转的同时沿限位通道31进行往复运动而构成十字滑块机构运动方式。As shown in Figure 3, the motor assembly 82 drives the crankshaft 10 to rotate, and the two eccentric parts 11 of the crankshaft 10 respectively drive the corresponding two sliders 40 to move. When the slider 40 revolves around the axis of the crankshaft 10, the slider 40 Relative to the eccentric part 11, the slider 40 reciprocates along the limiting channel 31, and drives the cross groove structure 30 to rotate in the cylinder liner 20. The slider 40 reciprocates along the limiting channel 31 while revolving to form a cross slide Movement mode of the block mechanism.
其他使用场合:该压缩机将吸、排气口交换位置,可以作为膨胀机使用。即,将压缩机的排气口作为膨胀机吸气口,通入高压气体,其他推动机构转动,膨胀后通过压缩机吸气口(膨胀机排气口)排出气体。Other usage occasions: the compressor can be used as an expander by exchanging the positions of the suction port and the exhaust port. That is, the exhaust port of the compressor is used as the suction port of the expander, and high-pressure gas is passed in, and other pushing mechanisms rotate, and the gas is discharged through the suction port of the compressor (exhaust port of the expander) after expansion.
当流体机械为膨胀机时,缸套20具有膨胀排气口和膨胀进气口,当任一滑块40处于进气位置时,膨胀排气口与对应的变容积腔311导通;当任一滑块40处于排气位置时,对应的变容积腔311与膨胀进气口导通。When the fluid machine is an expander, the cylinder liner 20 has an expansion exhaust port and an expansion intake port. When any slider 40 is in the intake position, the expansion exhaust port is in communication with the corresponding variable volume chamber 311; When a slider 40 is in the exhaust position, the corresponding variable volume cavity 311 is in communication with the expansion inlet.
在一些实施例中,缸套20的内壁面具有膨胀排气腔,膨胀排气腔与膨胀排气口连通。In some embodiments, the inner wall of the cylinder liner 20 has an expansion exhaust cavity, and the expansion exhaust cavity communicates with the expansion exhaust port.
进一步地,膨胀排气腔绕缸套20的内壁面的周向延伸第一预设距离,以构成弧形膨胀排气腔,且膨胀排气腔由膨胀排气口处向膨胀进气口所在一侧延伸,膨胀排气腔的延伸方向与交叉槽结构30的转动方向同向。Further, the expansion exhaust chamber extends a first preset distance around the circumference of the inner wall surface of the cylinder liner 20 to form an arc-shaped expansion exhaust chamber, and the expansion exhaust chamber extends from the expansion exhaust port to the expansion intake port. One side extends, and the extension direction of the expansion and exhaust chamber is the same as the rotation direction of the intersecting groove structure 30 .
进一步地,膨胀排气腔为两个,两个膨胀排气腔沿缸套20的轴向间隔设置,缸套20还具有膨胀排气连通腔,两个膨胀排气腔均与膨胀排气连通腔连通,且膨胀排气口通过膨胀排气连通腔与膨胀排气腔连通。Further, there are two expansion and exhaust cavities, and the two expansion and exhaust cavities are arranged at intervals along the axial direction of the cylinder liner 20. The cylinder liner 20 also has an expansion and exhaust communication cavity, and both expansion and exhaust cavities communicate with the expansion and exhaust The cavity is communicated, and the expansion exhaust port is communicated with the expansion exhaust cavity through the expansion exhaust communication cavity.
进一步地,膨胀排气连通腔沿缸套20的轴向延伸第二预设距离,膨胀排气连通腔的至少一端贯通缸套20的轴向端面。Further, the expansion exhaust communication cavity extends a second preset distance along the axial direction of the cylinder liner 20 , and at least one end of the expansion exhaust communication cavity passes through the axial end surface of the cylinder liner 20 .
实施例二Embodiment two
如图35至图53所示,交叉槽结构30仅一端具有支撑凸环36,交叉槽结构30上未设置有支撑凸环36的一端的端面呈敞口状,限位通道31沿交叉槽结构30的轴向直接贯通至端面。As shown in Figures 35 to 53, only one end of the intersecting groove structure 30 has a supporting protruding ring 36, and the end face of the end of the intersecting groove structure 30 not provided with a supporting protruding ring 36 is open, and the limiting channel 31 is arranged along the intersecting groove structure. The axial direction of 30 directly penetrates to the end face.
在本实施例中,端面呈敞口状的一端位于交叉槽结构30的下方。In this embodiment, one end with an open end face is located below the intersecting groove structure 30 .
本实施例的吸排气方式与实施例一的吸排气方式一致,此处不再赘述。The air intake and exhaust method of this embodiment is the same as that of the first embodiment, and will not be repeated here.
如图40和图41所示,该实施例中,两个滑块40的截面根据交叉槽结构30的两个限位通道31来确定。As shown in FIGS. 40 and 41 , in this embodiment, the cross sections of the two sliders 40 are determined according to the two limiting channels 31 of the intersecting groove structure 30 .
如图48和图49所示,交叉槽结构30的轴向两端均套设有轴承200。As shown in FIG. 48 and FIG. 49 , bearings 200 are sheathed on both axial ends of the intersecting groove structure 30 .
如图50所示,交叉槽结构30的轴向一端套设有轴承200,并位于交叉槽结构30的轴向一端的上方侧。As shown in FIG. 50 , the axial end of the intersecting groove structure 30 is sleeved with a bearing 200 , and is located above the axial end of the intersecting groove structure 30 .
如图51所示,交叉槽结构30的轴向另一端套设有轴承200,并位于交叉槽结构30的轴向一端的下方侧。As shown in FIG. 51 , the other axial end of the intersecting groove structure 30 is sleeved with a bearing 200 , and is located below one axial end of the intersecting groove structure 30 .
如图52和图53所示,轴承200设置在缸套20内且轴承200的外圈与缸套20的内壁贴合,同时限定轴承200的高度H1与缸套20的高度H2之间的比值大于0.9且小于1。As shown in Figure 52 and Figure 53, the bearing 200 is arranged in the cylinder liner 20 and the outer ring of the bearing 200 is attached to the inner wall of the cylinder liner 20, and the ratio between the height H1 of the bearing 200 and the height H2 of the cylinder liner 20 is defined at the same time Greater than 0.9 and less than 1.
实施例三Embodiment Three
如图54至图56所示,交叉槽结构30仅一端具有支撑凸环36,交叉槽结构30上未设置有支撑凸环36的一端的端面呈敞口状,限位通道31沿交叉槽结构30的轴向直接贯通至端面。As shown in Figures 54 to 56, only one end of the intersecting groove structure 30 has a supporting convex ring 36, and the end surface of the end of the intersecting groove structure 30 not provided with a supporting convex ring 36 is open, and the limiting channel 31 is along the cross groove structure. The axial direction of 30 directly penetrates to the end surface.
在本实施例中,端面呈敞口状的一端位于交叉槽结构30的上方。In this embodiment, one end with an open end face is located above the intersecting groove structure 30 .
实施例四Embodiment Four
如图57至图59所示,交叉槽结构30仅一端具有支撑凸环36,交叉槽结构30上未设置有支撑凸环36的一端的端面仅预留有供曲轴10伸出的开孔38,开孔38与支撑凸环36同心设置,开孔38与限位通道31连通。As shown in Figures 57 to 59, only one end of the intersecting groove structure 30 has a supporting protruding ring 36, and the end surface of the end of the intersecting groove structure 30 that is not provided with a supporting protruding ring 36 is only reserved with an opening 38 for the crankshaft 10 to protrude from. , the opening 38 is set concentrically with the supporting convex ring 36 , and the opening 38 communicates with the limiting channel 31 .
本实施例中,交叉槽结构30的下端的端面仅预留有供曲轴10伸出的开孔38。In this embodiment, the end surface of the lower end of the intersecting groove structure 30 only reserves an opening 38 for the crankshaft 10 to protrude from.
实施例五Embodiment five
如图60至图62所示,交叉槽结构30的上端的端面仅预留有供曲轴10伸出的开孔38。As shown in FIGS. 60 to 62 , only the opening 38 for the crankshaft 10 is reserved on the end surface of the upper end of the intersecting groove structure 30 .
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本公开的范围。同时,应当明白,为了便于描述,附图中所示出的 各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。Relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present disclosure unless specifically stated otherwise. At the same time, it should be understood that, for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the Authorized Specification. In all examples shown and discussed herein, any specific values should be construed as illustrative only, and not as limiting. Therefore, other examples of the exemplary embodiment may have different values. It should be noted that like numbers and letters denote similar items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms may be used here, such as "on ...", "over ...", "on the surface of ...", "above", etc., to describe The spatial positional relationship between one device or feature shown and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, devices described as "above" or "above" other devices or configurations would then be oriented "beneath" or "above" the other devices or configurations. under other devices or configurations”. Thus, the exemplary term "above" can encompass both an orientation of "above" and "beneath". The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first" and "second" in the description and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.
以上所述仅为本公开的可选实施例而已,并不用于限制本公开,对于本领域的技术人员来说,本公开可以有各种更改和变化。凡在本公开的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本公开的保护范围之内。The above descriptions are only optional embodiments of the present disclosure, and are not intended to limit the present disclosure. For those skilled in the art, the present disclosure may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present disclosure shall be included within the protection scope of the present disclosure.

Claims (46)

  1. 一种流体机械,包括:A fluid machine comprising:
    曲轴(10),所述曲轴(10)沿其轴向设置有两个偏心部(11),两个所述偏心部(11)之间具有第一夹角A的相位差;A crankshaft (10), the crankshaft (10) is provided with two eccentric parts (11) along its axial direction, and there is a phase difference of a first angle A between the two eccentric parts (11);
    缸套(20),所述曲轴(10)与所述缸套(20)偏心设置且偏心距离固定;A cylinder liner (20), the crankshaft (10) and the cylinder liner (20) are arranged eccentrically and the eccentric distance is fixed;
    至少一个端盖(100),所述曲轴(10)穿过所述端盖(100)和所述缸套(20)设置;at least one end cover (100), the crankshaft (10) is disposed through the end cover (100) and the cylinder liner (20);
    交叉槽结构(30),所述交叉槽结构(30)可转动地设置在所述缸套(20)内,所述交叉槽结构(30)具有两个限位通道(31),两个所述限位通道(31)沿所述曲轴(10)的轴向顺次设置,所述限位通道(31)的延伸方向垂直于所述曲轴(10)的轴向,且两个所述限位通道(31)的延伸方向之间具有第二夹角B的相位差,其中,所述第一夹角A为所述第二夹角B的二倍,所述交叉槽结构(30)的轴向具有至少一个支撑凸环(36),且所述支撑凸环(36)的外圆直径小于所述交叉槽结构(30)的外圆直径,所述支撑凸环(36)朝向所述端盖(100)伸出;A cross groove structure (30), the cross groove structure (30) is rotatably arranged in the cylinder liner (20), the cross groove structure (30) has two limiting passages (31), and the two The limiting channels (31) are sequentially arranged along the axial direction of the crankshaft (10), the extending direction of the limiting channels (31) is perpendicular to the axial direction of the crankshaft (10), and the two limiting channels There is a phase difference of a second included angle B between the extending directions of the bit channels (31), wherein the first included angle A is twice the second included angle B, and the intersecting slot structure (30) There is at least one supporting convex ring (36) in the axial direction, and the outer diameter of the supporting convex ring (36) is smaller than the outer diameter of the cross groove structure (30), and the supporting convex ring (36) faces the The end cover (100) stretches out;
    滑块(40),所述滑块(40)具有通孔(41),所述滑块(40)为两个,两个所述偏心部(11)对应伸入两个所述滑块(40)的两个所述通孔(41)内,两个所述滑块(40)对应滑动设置在两个所述限位通道(31)内并形成变容积腔(311),所述变容积腔(311)位于滑块(40)的滑动方向上,所述曲轴(10)转动以带动所述滑块(40)在所述限位通道(31)内往复滑动的同时与所述交叉槽结构(30)相互作用,使得所述交叉槽结构(30)、所述滑块(40)在所述缸套(20)内转动。Slide block (40), described slide block (40) has through hole (41), and described slide block (40) is two, and two described eccentric parts (11) extend into two described slide blocks ( 40) in the two through holes (41), the two sliders (40) are correspondingly slidably arranged in the two limiting passages (31) and form variable volume chambers (311), the variable volume The volume cavity (311) is located in the sliding direction of the slider (40), and the crankshaft (10) rotates to drive the slider (40) to slide back and forth in the limiting channel (31) while intersecting with the The groove structure (30) interacts so that the intersecting groove structure (30) and the slider (40) rotate in the cylinder sleeve (20).
  2. 根据权利要求1所述的流体机械,其中所述端盖(100)包括:The fluid machine according to claim 1, wherein the end cover (100) comprises:
    法兰(50)和限位板(110),所述法兰(50)设置在所述缸套(20)的端部,所述限位板(110)设置在所述法兰(50)与所述缸套(20)之间,所述限位板(110)具有用于避让所述曲轴(10)的过孔(1101),所述支撑凸环(36)的高度大于所述限位板(110)的厚度,所述支撑凸环(36)朝向所述法兰(50)一侧的端面作为止推面(361),所述支撑凸环(36)穿过所述过孔(1101)并与所述法兰(50)止推接触。A flange (50) and a limiting plate (110), the flange (50) is arranged on the end of the cylinder liner (20), and the limiting plate (110) is arranged on the flange (50) Between the cylinder liner (20), the limiting plate (110) has a through hole (1101) for avoiding the crankshaft (10), and the height of the supporting convex ring (36) is greater than the limiting plate (110). The thickness of the bit plate (110), the end face of the supporting convex ring (36) facing the flange (50) side is used as the thrust surface (361), and the supporting convex ring (36) passes through the through hole (1101) and thrust contact with said flange (50).
  3. 根据权利要求2所述的流体机械,其中所述支撑凸环(36)的高度与所述限位板(110)的厚度之间满足:两者之间的高度差范围为0.05mm~1mm。The fluid machine according to claim 2, wherein the height of the supporting convex ring (36) and the thickness of the limiting plate (110) meet: the height difference between the two ranges from 0.05 mm to 1 mm.
  4. 根据权利要求1所述的流体机械,其中所述端盖(100)包括:The fluid machine according to claim 1, wherein the end cover (100) comprises:
    法兰(50)和限位板(110),所述法兰(50)设置在所述缸套(20)的端部,所述限位板(110)设置在所述法兰(50)与所述缸套(20)之间,所述限位板(110)具有用于避让所述曲轴(10)的过孔(1101),所述支撑凸环(36)伸入所述过孔(1101)内设置,所述支撑凸环(36)的高度小于所述限位板(110)的厚度,所述交叉槽结构(30)位于所述支撑凸环(36)外的支撑环面(37)与所述限位板(110)止推接触。A flange (50) and a limiting plate (110), the flange (50) is arranged on the end of the cylinder liner (20), and the limiting plate (110) is arranged on the flange (50) Between the cylinder liner (20), the limiting plate (110) has a through hole (1101) for avoiding the crankshaft (10), and the supporting convex ring (36) extends into the through hole (1101), the height of the supporting convex ring (36) is smaller than the thickness of the limiting plate (110), and the intersecting groove structure (30) is located on the supporting ring surface outside the supporting convex ring (36). (37) is in thrust contact with the limiting plate (110).
  5. 根据权利要求4所述的流体机械,其中所述支撑凸环(36)的高度与所述限位板(110)的厚度之间的高度差范围为0.05mm~1mm。The fluid machine according to claim 4, wherein the height difference between the height of the supporting convex ring (36) and the thickness of the limiting plate (110) ranges from 0.05 mm to 1 mm.
  6. 根据权利要求2和3中的一个或4和5中的一个所述的流体机械,其中所述限位板(110)与所述交叉槽结构(30)同心设置,所述过孔(1101)为所述限位板(110)的中心孔。The fluid machine according to one of claims 2 and 3 or one of claims 4 and 5, wherein the limiting plate (110) is arranged concentrically with the intersecting groove structure (30), and the through hole (1101) is the central hole of the limiting plate (110).
  7. 根据权利要求1-6中任一项所述的流体机械,其中所述交叉槽结构(30)仅一端具有所述支撑凸环(36),其中,The fluid machine according to any one of claims 1-6, wherein only one end of the intersecting groove structure (30) has the supporting convex ring (36), wherein,
    所述交叉槽结构(30)上未设置有所述支撑凸环(36)的一端的端面仅预留有供所述曲轴(10)伸出的开孔(38),所述开孔(38)与所述支撑凸环(36)同心设置,所述开孔(38)与所述限位通道(31)连通;或,The end surface of the end of the intersecting groove structure (30) that is not provided with the supporting convex ring (36) is only reserved with an opening (38) for the crankshaft (10) to protrude from, and the opening (38) ) is arranged concentrically with the supporting convex ring (36), and the opening (38) communicates with the limiting channel (31); or,
    所述交叉槽结构(30)上未设置有所述支撑凸环(36)的一端的端面呈敞口状,所述限位通道(31)沿所述交叉槽结构(30)的轴向直接贯通至所述端面。The end surface of one end of the intersecting groove structure (30) that is not provided with the supporting convex ring (36) is open, and the limiting channel (31) is directly along the axial direction of the intersecting groove structure (30). through to the end face.
  8. 根据权利要求1-7中任一项所述的流体机械,其中所述交叉槽结构(30)的两端均具有所述支撑凸环(36),沿所述交叉槽结构(30)的轴向,所述支撑凸环(36)的内圈面向所述交叉槽结构(30)的中部贯通并形成供所述曲轴(10)穿过的通道(39),所述通道(39)与所述支撑凸环(36)同心设置,所述通道(39)与所述限位通道(31)连通。The fluid machine according to any one of claims 1-7, wherein both ends of the intersecting groove structure (30) have the supporting convex ring (36), along the axis of the intersecting groove structure (30) In the direction, the inner ring of the supporting convex ring (36) faces the middle part of the intersecting groove structure (30) and penetrates to form a channel (39) for the crankshaft (10) to pass through, and the channel (39) is connected with the The supporting convex ring (36) is arranged concentrically, and the channel (39) communicates with the limiting channel (31).
  9. 根据权利要求2和3中的一个或4和5中的一个所述的流体机械,其中所述曲轴(10)与所述法兰(50)同心设置。The fluid machine according to one of claims 2 and 3 or one of claims 4 and 5, wherein said crankshaft (10) is arranged concentrically with said flange (50).
  10. 根据权利要求9所述的流体机械,其中所述曲轴(10)与所述法兰(50)之间具有第一装配间隙,所述第一装配间隙的范围为0.005mm~0.05mm。The fluid machine according to claim 9, wherein there is a first assembly gap between the crankshaft (10) and the flange (50), and the range of the first assembly gap is 0.005mm-0.05mm.
  11. 根据权利要求10所述的流体机械,其中所述第一装配间隙的范围为0.01~0.03mm。The fluid machine according to claim 10, wherein the first assembly clearance ranges from 0.01 to 0.03 mm.
  12. 根据权利要求1至11中任一项所述的流体机械,其中所述偏心部(11)的偏心量等于所述曲轴(10)与所述缸套(20)的装配偏心量。The fluid machine according to any one of claims 1 to 11, wherein the eccentricity of the eccentric part (11) is equal to the assembly eccentricity of the crankshaft (10) and the cylinder liner (20).
  13. 根据权利要求1至12中任一项所述的流体机械,其中所述限位通道(31)的两端贯通至所述交叉槽结构(30)的外周面。The fluid machine according to any one of claims 1 to 12, wherein both ends of the limiting channel (31) penetrate to the outer peripheral surface of the intersecting groove structure (30).
  14. 根据权利要求1至13中任一项所述的流体机械,其中两个所述滑块(40)分别与两个所述偏心部(11)同心设置,所述滑块(40)绕所述曲轴(10)的轴心做圆周运动,所述通孔(41)的孔壁与所述偏心部(11)之间具有第一转动间隙,所述第一转动间隙的范围为0.005mm~0.05mm。The fluid machine according to any one of claims 1 to 13, wherein the two sliders (40) are arranged concentrically with the two eccentric parts (11) respectively, and the sliders (40) surround the The axis of the crankshaft (10) makes a circular motion, and there is a first rotation gap between the wall of the through hole (41) and the eccentric part (11), and the range of the first rotation gap is 0.005 mm to 0.05 mm. mm.
  15. 根据权利要求1至14中任一项所述的流体机械,其中所述交叉槽结构(30)与所述缸套(20)同轴设置,所述交叉槽结构(30)的外周面与所述缸套(20)的内壁面之间具有第二转动间隙,所述第二转动间隙的范围为0.005mm~0.1mm。The fluid machine according to any one of claims 1 to 14, wherein the intersecting groove structure (30) is arranged coaxially with the cylinder liner (20), and the outer peripheral surface of the intersecting groove structure (30) and the There is a second rotation gap between the inner wall surfaces of the cylinder liner (20), and the range of the second rotation gap is 0.005mm-0.1mm.
  16. 根据权利要求1至15中任一项所述的流体机械,其中所述第一夹角A的范围为160度-200度;所述第二夹角B的范围为80度-100度。The fluid machine according to any one of claims 1 to 15, wherein the first included angle A ranges from 160° to 200°; the second included angle B ranges from 80° to 100°.
  17. 根据权利要求1至16中任一项所述的流体机械,其中所述偏心部(11)具有圆弧面,所述圆弧面的圆心角大于等于180度。The fluid machine according to any one of claims 1 to 16, wherein the eccentric portion (11) has an arc surface, and the central angle of the arc surface is greater than or equal to 180 degrees.
  18. 根据权利要求1至17中任一项所述的流体机械,其中所述偏心部(11)为圆柱形。The fluid machine according to any one of claims 1 to 17, wherein the eccentric portion (11) is cylindrical.
  19. 根据权利要求18所述的流体机械,其中所述偏心部(11)的近端被布置成以下之一:The fluid machine according to claim 18, wherein the proximal end of the eccentric portion (11) is arranged as one of the following:
    所述偏心部(11)的近端与所述曲轴(10)的轴体部分的外圆平齐;The proximal end of the eccentric part (11) is flush with the outer circle of the shaft part of the crankshaft (10);
    所述偏心部(11)的近端突出于所述曲轴(10)的轴体部分的外圆;The proximal end of the eccentric part (11) protrudes from the outer circle of the shaft part of the crankshaft (10);
    所述偏心部(11)的近端位于所述曲轴(10)的轴体部分的外圆的内侧。The proximal end of the eccentric portion (11) is located inside the outer circle of the shaft portion of the crankshaft (10).
  20. 根据权利要求1至19中任一项所述的流体机械,其中两个所述偏心部(11)在所述曲轴(10)的轴向上间隔设置。The fluid machine according to any one of claims 1 to 19, wherein the two eccentric portions (11) are arranged at intervals in the axial direction of the crankshaft (10).
  21. 根据权利要求1至20中任一项所述的流体机械,其中所述交叉槽结构(30)具有中心孔(32),两个所述限位通道(31)通过所述中心孔(32)连通,所述中心孔(32)的孔径大于所述曲轴(10)的轴体部分的直径。The fluid machine according to any one of claims 1 to 20, wherein the intersecting groove structure (30) has a central hole (32), and the two limiting passages (31) pass through the central hole (32) In communication, the diameter of the central hole (32) is greater than the diameter of the shaft portion of the crankshaft (10).
  22. 根据权利要求21所述的流体机械,其中所述中心孔(32)的孔径大于所述偏心部(11)的直径。The fluid machine according to claim 21, wherein the diameter of the central hole (32) is larger than the diameter of the eccentric portion (11).
  23. 根据权利要求1至22中任一项所述的流体机械,其中所述限位通道(31)具 有与所述滑块(40)滑动接触的一组相对设置的第一滑移面,所述滑块(40)具有与所述第一滑移面配合的第二滑移面,所述滑块(40)具有朝向所述限位通道(31)的端部的挤压面(42),所述挤压面(42)作为所述滑块(40)的头部,两个所述第二滑移面通过所述挤压面(42)连接,所述挤压面(42)朝向所述变容积腔(311)。The fluid machine according to any one of claims 1 to 22, wherein the limiting channel (31) has a set of oppositely disposed first sliding surfaces in sliding contact with the slider (40), the The slider (40) has a second sliding surface matched with the first sliding surface, the slider (40) has a pressing surface (42) facing the end of the limiting channel (31), The extrusion surface (42) serves as the head of the slider (40), the two second sliding surfaces are connected through the extrusion surface (42), and the extrusion surface (42) faces the Describe variable volume cavity (311).
  24. 根据权利要求23所述的流体机械,其中所述挤压面(42)为弧面,所述弧面的弧心与所述通孔(41)的中心之间的距离等于所述偏心部(11)的偏心量。The fluid machine according to claim 23, wherein the extrusion surface (42) is an arc surface, and the distance between the arc center of the arc surface and the center of the through hole (41) is equal to the eccentric portion ( 11) The amount of eccentricity.
  25. 根据权利要求24所述的流体机械,其中,The fluid machine according to claim 24, wherein,
    所述弧面的曲率半径与缸套(20)的内圆的半径相等;或,The radius of curvature of the arc surface is equal to the radius of the inner circle of the cylinder liner (20); or,
    所述弧面的曲率半径与缸套(20)的内圆的半径具有差值,所述差值的范围为-0.05mm~0.025mm。There is a difference between the radius of curvature of the arc surface and the radius of the inner circle of the cylinder liner (20), and the range of the difference is -0.05mm˜0.025mm.
  26. 根据权利要求25所述的流体机械,其中所述差值的范围为-0.02~0.02mm。The fluid machine according to claim 25, wherein said difference ranges from -0.02 to 0.02 mm.
  27. 根据权利要求1至26中任一项所述的流体机械,其中所述滑块(40)在所述限位通道(31)的截面上的形状与所述限位通道(31)的截面的形状相适配。The fluid machine according to any one of claims 1 to 26, wherein the shape of the slider (40) on the section of the limiting channel (31) is the same as that of the section of the limiting channel (31) The shape matches.
  28. 根据权利要求23至27中任一项所述的流体机械,其中所述缸套(20)具有压缩进气口(21)和压缩排气口(22),The fluid machine according to any one of claims 23 to 27, wherein the cylinder liner (20) has a compression intake port (21) and a compression discharge port (22),
    在任一所述滑块(40)处于进气位置的情况下,所述压缩进气口(21)与对应的所述变容积腔(311)导通;When any one of the sliders (40) is at the air intake position, the compression air inlet (21) is connected to the corresponding variable volume chamber (311);
    在任一所述滑块(40)处于排气位置的情况下,对应的所述变容积腔(311)与所述压缩排气口(22)导通。When any one of the sliders (40) is in the exhaust position, the corresponding variable volume cavity (311) is in communication with the compression exhaust port (22).
  29. 根据权利要求28所述的流体机械,其中所述挤压面(42)在所述滑块(40)滑动方向上的投影面积为S 滑块,所述缸套(20)的压缩排气口(22)的排气面积为S ,比值S 滑块/S 的范围为8~25。 The fluid machine according to claim 28, wherein the projected area of the extrusion surface (42) in the sliding direction of the slider (40) is S slider , and the compression exhaust port of the cylinder liner (20) The exhaust area of (22) is S row , and the range of ratio S slide block /S row is 8~25.
  30. 根据权利要求29所述的流体机械,其中比值S 滑块/S 的范围为12~18。 The fluid machine according to claim 29, wherein the ratio S slider /S row ranges from 12 to 18.
  31. 根据权利要求28至30中任一项所述的流体机械,其中所述缸套(20)的内壁面具有吸气腔(23),所述吸气腔(23)与所述压缩进气口(21)连通。The fluid machine according to any one of claims 28 to 30, wherein the inner wall of the cylinder liner (20) has an air suction chamber (23), and the air suction chamber (23) is connected to the compressed air inlet (21) CONNECTED.
  32. 根据权利要求31所述的流体机械,其中所述吸气腔(23)绕所述缸套(20)的内壁面的周向延伸第一预设距离,以构成弧形吸气腔(23)。The fluid machine according to claim 31, wherein the suction cavity (23) extends a first preset distance around the inner wall surface of the cylinder liner (20) to form an arc-shaped suction cavity (23) .
  33. 根据权利要求31或32所述的流体机械,其中两个所述吸气腔(23)沿所述缸套(20)的轴向间隔设置,所述缸套(20)还具有吸气连通腔(24),两个所述吸气腔(23)均与所述吸气连通腔(24)连通,且所述压缩进气口(21)通过所述吸气连 通腔(24)与所述吸气腔(23)连通。The fluid machine according to claim 31 or 32, wherein two said suction cavities (23) are arranged at intervals along the axial direction of said cylinder liner (20), and said cylinder liner (20) also has a suction communication cavity (24), both of the suction chambers (23) communicate with the suction communication chamber (24), and the compressed air inlet (21) communicates with the suction communication chamber (24) The suction cavity (23) is connected.
  34. 根据权利要求33所述的流体机械,其中所述吸气连通腔(24)沿所述缸套(20)的轴向延伸第二预设距离,所述吸气连通腔(24)的至少一端贯通所述缸套(20)的轴向端面。The fluid machine according to claim 33, wherein the suction communication cavity (24) extends a second preset distance along the axial direction of the cylinder liner (20), and at least one end of the suction communication cavity (24) Through the axial end surface of the cylinder liner (20).
  35. 根据权利要求28至34中任一项所述的流体机械,其中所述缸套(20)的外壁上开设有排气腔(25),所述压缩排气口(22)由所述缸套(20)的内壁连通至所述排气腔(25)处,所述流体机械还包括排气阀组件(60),所述排气阀组件(60)设置在所述排气腔(25)内并对应所述压缩排气口(22)设置。The fluid machine according to any one of claims 28 to 34, wherein an exhaust chamber (25) is opened on the outer wall of the cylinder liner (20), and the compression exhaust port (22) is controlled by the cylinder liner The inner wall of (20) communicates with the exhaust cavity (25), the fluid machine also includes an exhaust valve assembly (60), and the exhaust valve assembly (60) is arranged in the exhaust cavity (25) Inside and set corresponding to the compression exhaust port (22).
  36. 根据权利要求35所述的流体机械,其中两个所述压缩排气口(22)沿所述缸套(20)的轴向间隔设置,所述排气阀组件(60)为两组,两组所述排气阀组件(60)分别对应两个所述压缩排气口(22)设置。The fluid machine according to claim 35, wherein the two compression exhaust ports (22) are arranged at intervals along the axial direction of the cylinder liner (20), and the exhaust valve assemblies (60) are in two groups, two A set of exhaust valve assemblies (60) is set corresponding to the two compression exhaust ports (22).
  37. 根据权利要求36所述的流体机械,其中所述缸套(20)的轴向端面上还设置有连通孔(26),所述连通孔(26)与所述排气腔(25)连通,所述端盖(100)包括法兰(50)和限位板(110),所述法兰(50)设置在所述缸套(20)的端部,所述限位板(110)设置在所述法兰(50)与所述缸套(20)之间,所述法兰(50)上设置有排气通道(51),所述限位板(110)与所述排气通道(51)相对的位置处设置有避让通道(1102),所述连通孔(26)通过所述避让通道(1102)与所述排气通道(51)连通。The fluid machine according to claim 36, wherein a communication hole (26) is further provided on the axial end surface of the cylinder liner (20), and the communication hole (26) communicates with the exhaust chamber (25), The end cover (100) includes a flange (50) and a limiting plate (110), the flange (50) is arranged at the end of the cylinder liner (20), and the limiting plate (110) is arranged Between the flange (50) and the cylinder liner (20), an exhaust channel (51) is provided on the flange (50), and the limiting plate (110) and the exhaust channel An escape channel (1102) is provided at a position opposite to (51), and the communication hole (26) communicates with the exhaust channel (51) through the avoidance channel (1102).
  38. 根据权利要求35至37中任一项所述的流体机械,其中所述排气腔(25)贯通至所述缸套(20)的外壁面,所述流体机械还包括排气盖板(70),所述排气盖板(70)与所述缸套(20)连接并密封所述排气腔(25)。The fluid machine according to any one of claims 35 to 37, wherein the exhaust cavity (25) penetrates to the outer wall surface of the cylinder liner (20), and the fluid machine further includes an exhaust cover plate (70 ), the exhaust cover plate (70) is connected with the cylinder liner (20) and seals the exhaust chamber (25).
  39. 根据权利要求28至38中任一项所述的流体机械,其中所述流体机械是压缩机。The fluid machine according to any one of claims 28 to 38, wherein the fluid machine is a compressor.
  40. 根据权利要求1至27中任一项所述的流体机械,其中所述缸套(20)具有膨胀排气口和膨胀进气口,The fluid machine according to any one of claims 1 to 27, wherein the cylinder liner (20) has an expansion exhaust port and an expansion intake port,
    在任一所述滑块(40)处于进气位置的情况下,所述膨胀排气口与对应的所述变容积腔(311)导通;When any of the sliders (40) is at the intake position, the expansion exhaust port is connected to the corresponding variable volume cavity (311);
    在任一所述滑块(40)处于排气位置的情况下,对应的所述变容积腔(311)与所述膨胀进气口导通。When any one of the sliders (40) is in the exhaust position, the corresponding variable volume chamber (311) communicates with the expansion inlet.
  41. 根据权利要求40所述的流体机械,其中所述缸套(20)的内壁面具有膨胀排气腔,所述膨胀排气腔与所述膨胀排气口连通。The fluid machine according to claim 40, wherein the inner wall of the cylinder liner (20) has an expansion exhaust cavity, and the expansion exhaust cavity communicates with the expansion exhaust port.
  42. 根据权利要求41所述的流体机械,其中所述膨胀排气腔绕所述缸套(20)的内壁面的周向延伸第一预设距离,以构成弧形膨胀排气腔,且所述膨胀排气腔由所述膨胀排气口处向所述膨胀进气口所在一侧延伸,所述膨胀排气腔的延伸方向与所述交叉槽结构(30)的转动方向同向。The fluid machine according to claim 41, wherein the expansion exhaust cavity extends a first preset distance around the inner wall surface of the cylinder liner (20) to form an arc-shaped expansion exhaust cavity, and the The expansion exhaust cavity extends from the expansion exhaust port to the side where the expansion intake port is located, and the extension direction of the expansion exhaust cavity is in the same direction as the rotation direction of the intersecting groove structure (30).
  43. 根据权利要求42所述的流体机械,其中两个所述膨胀排气腔沿所述缸套(20)的轴向间隔设置,所述缸套(20)还具有膨胀排气连通腔,两个所述膨胀排气腔均与所述膨胀排气连通腔连通,且所述膨胀排气口通过所述膨胀排气连通腔与所述膨胀排气腔连通。The fluid machine according to claim 42, wherein two expansion exhaust chambers are arranged at intervals along the axial direction of the cylinder liner (20), and the cylinder liner (20) also has an expansion exhaust communication cavity, two The inflation and exhaust chambers are all in communication with the inflation and exhaust communication chambers, and the expansion and exhaust ports are in communication with the inflation and exhaust chambers through the inflation and exhaust communication chambers.
  44. 根据权利要求43所述的流体机械,其中所述膨胀排气连通腔沿所述缸套(20)的轴向延伸第二预设距离,所述膨胀排气连通腔的至少一端贯通所述缸套(20)的轴向端面。The fluid machine according to claim 43, wherein the expansion exhaust communication cavity extends a second preset distance in the axial direction of the cylinder liner (20), and at least one end of the expansion exhaust communication cavity passes through the cylinder The axial end face of the sleeve (20).
  45. 根据权利要求40至44中任一项所述的流体机械,其中所述流体机械是膨胀机。A fluid machine according to any one of claims 40 to 44, wherein the fluid machine is an expander.
  46. 一种换热设备,包括权利要求1至45中任一项所述的流体机械。A heat exchange device, comprising the fluid machine according to any one of claims 1-45.
PCT/CN2022/135921 2021-12-07 2022-12-01 Fluid machine and heat exchange device WO2023103871A1 (en)

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Citations (6)

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US1910876A (en) * 1931-11-14 1933-05-23 Le Roy A Westman Rotary pump
JPS59145379A (en) * 1983-02-04 1984-08-20 Hitachi Ltd Fluid machine
CN101111682A (en) * 2004-12-11 2008-01-23 希姆图尔有限公司 Rotary pump
CN101368557A (en) * 2008-08-01 2009-02-18 西安交通大学 Carroll fluid machine
CN105765220A (en) * 2013-10-09 2016-07-13 查特股份有限公司 Spin pump with spun-epicyclic geometry
CN111022321A (en) * 2019-11-22 2020-04-17 珠海格力电器股份有限公司 Pump body assembly, fluid machine and heat exchange equipment

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1910876A (en) * 1931-11-14 1933-05-23 Le Roy A Westman Rotary pump
JPS59145379A (en) * 1983-02-04 1984-08-20 Hitachi Ltd Fluid machine
CN101111682A (en) * 2004-12-11 2008-01-23 希姆图尔有限公司 Rotary pump
CN101368557A (en) * 2008-08-01 2009-02-18 西安交通大学 Carroll fluid machine
CN105765220A (en) * 2013-10-09 2016-07-13 查特股份有限公司 Spin pump with spun-epicyclic geometry
CN111022321A (en) * 2019-11-22 2020-04-17 珠海格力电器股份有限公司 Pump body assembly, fluid machine and heat exchange equipment

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