CN116241468A - Fluid machine and heat exchange device with bearing - Google Patents
Fluid machine and heat exchange device with bearing Download PDFInfo
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- CN116241468A CN116241468A CN202111489274.8A CN202111489274A CN116241468A CN 116241468 A CN116241468 A CN 116241468A CN 202111489274 A CN202111489274 A CN 202111489274A CN 116241468 A CN116241468 A CN 116241468A
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- 239000012530 fluid Substances 0.000 title claims abstract description 96
- 230000006835 compression Effects 0.000 claims description 45
- 238000007906 compression Methods 0.000 claims description 45
- 238000004891 communication Methods 0.000 claims description 42
- 230000033001 locomotion Effects 0.000 claims description 24
- 230000002093 peripheral effect Effects 0.000 claims description 18
- 238000003825 pressing Methods 0.000 claims description 6
- 230000007246 mechanism Effects 0.000 description 22
- 238000010586 diagram Methods 0.000 description 18
- 238000000034 method Methods 0.000 description 17
- 238000001125 extrusion Methods 0.000 description 12
- 238000009826 distribution Methods 0.000 description 10
- 238000004378 air conditioning Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005096 rolling process Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000014509 gene expression Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04C—ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; ROTARY-PISTON, OR OSCILLATING-PISTON, POSITIVE-DISPLACEMENT PUMPS
- F04C29/00—Component parts, details or accessories of pumps or pumping installations, not provided for in groups F04C18/00 - F04C28/00
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F13/00—Details common to, or for air-conditioning, air-humidification, ventilation or use of air currents for screening
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25B—REFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
- F25B31/00—Compressor arrangements
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- Applications Or Details Of Rotary Compressors (AREA)
Abstract
Description
技术领域technical field
本发明涉及换热系统技术领域,具体而言,涉及一种具有轴承的流体机械和换热设备。The invention relates to the technical field of heat exchange systems, in particular to a fluid machine and heat exchange equipment with bearings.
背景技术Background technique
现有技术中的流体机械包括压缩机和膨胀机等。以压缩机为例。Fluid machines in the prior art include compressors, expanders, and the like. Take compressors as an example.
根据国家节能环保政策及消费者对空调舒适性要求,空调行业一直在追求高效和低噪。压缩机作为空调的心脏,对空调的能效和噪音水平有直接影响。滚动转子式压缩机作为主流的家用空调压缩机,经过近百年发展,已相对成熟,受结构原理限制,优化空间有限。若要取得重大突破,需从结构原理进行创新。According to the national energy-saving and environmental protection policy and consumers' requirements for air-conditioning comfort, the air-conditioning industry has been pursuing high efficiency and low noise. As the heart of the air conditioner, the compressor has a direct impact on the energy efficiency and noise level of the air conditioner. As the mainstream household air-conditioning compressor, the rolling rotor compressor has been relatively mature after nearly a hundred years of development. Due to the limitation of structural principles, the optimization space is limited. In order to achieve a major breakthrough, it is necessary to innovate from the structural principle.
因此,急需提出一种具备能效高、噪音小等特点的压缩机。Therefore, it is urgent to propose a compressor with the characteristics of high energy efficiency and low noise.
发明内容Contents of the invention
本发明的主要目的在于提供一种具有轴承的流体机械和换热设备,以解决现有技术中的压缩机的能效较低、噪音较大的问题。The main purpose of the present invention is to provide a fluid machine and heat exchange equipment with bearings, so as to solve the problems of low energy efficiency and high noise of compressors in the prior art.
为了实现上述目的,根据本发明的一个方面,提供了一种具有轴承的流体机械,包括曲轴、缸套、轴承、交叉槽结构和滑块,其中,曲轴沿其轴向设置有两个偏心部;曲轴与缸套偏心设置且偏心距离固定;轴承至少为一个,轴承设置在缸套的轴向的端面处并位于缸套的外侧;交叉槽结构可转动地设置在缸套内,且交叉槽结构的轴向的部分外周面与轴承的内圈贴合,交叉槽结构具有两个限位通道,两个限位通道沿曲轴的轴向顺次设置,限位通道的延伸方向垂直于曲轴的轴向;滑块具有通孔,滑块为两个,两个偏心部对应伸入两个滑块的两个通孔内,两个滑块对应滑动设置在两个限位通道内并形成变容积腔,变容积腔位于滑块的滑动方向上,曲轴转动以带动滑块在限位通道内往复滑动的同时与交叉槽结构相互作用,使得交叉槽结构、滑块在缸套内转动。In order to achieve the above object, according to one aspect of the present invention, a fluid machine with a bearing is provided, including a crankshaft, a cylinder liner, a bearing, a cross groove structure and a slider, wherein the crankshaft is provided with two eccentric parts along its axial direction ; The crankshaft and the cylinder liner are arranged eccentrically and the eccentric distance is fixed; there is at least one bearing, and the bearing is arranged on the axial end surface of the cylinder liner and is located outside the cylinder liner; the cross groove structure is rotatably arranged in the cylinder liner, and the cross groove The axial part of the outer peripheral surface of the structure fits with the inner ring of the bearing. The cross groove structure has two limiting channels. The two limiting channels are arranged in sequence along the axial direction of the crankshaft. The extending direction of the limiting channels is perpendicular to the crankshaft. Axial; the slider has two through holes, the two eccentric parts correspondingly extend into the two through holes of the two sliders, and the two sliders are correspondingly slidably arranged in the two limiting channels and form variable The volume cavity and the variable volume cavity are located in the sliding direction of the slider. The crankshaft rotates to drive the slider to slide back and forth in the limiting channel while interacting with the intersecting groove structure, so that the intersecting groove structure and the slider rotate in the cylinder liner.
进一步地,仅缸套的轴向端部的一端设置有轴承;或,缸套的轴向端部的两端均设置有轴承。Further, only one end of the axial end of the cylinder liner is provided with a bearing; or, both ends of the axial end of the cylinder liner are provided with bearings.
进一步地,轴承的内圈的直径D1与缸套的外周面的直径D3之间满足:D1-D3为0.003-0.02mm。Further, the diameter D1 of the inner ring of the bearing and the diameter D3 of the outer peripheral surface of the cylinder liner meet: D1-D3 is 0.003-0.02mm.
进一步地,交叉槽结构的外周面的直径D2与缸套的内壁面的直径D3之间满足:D2-D3为0.02-0.05mm。Further, the diameter D2 of the outer peripheral surface of the intersecting groove structure and the diameter D3 of the inner wall surface of the cylinder liner satisfy: D2-D3 is 0.02-0.05 mm.
进一步地,两个偏心部之间具有第一夹角A的相位差,两个偏心部的偏心量相等,且两个限位通道的延伸方向之间具有第二夹角B的相位差,其中,第一夹角A为第二夹角B的二倍。Further, there is a phase difference of a first angle A between the two eccentric parts, the eccentric amounts of the two eccentric parts are equal, and there is a phase difference of a second angle B between the extension directions of the two limiting channels, wherein , the first angle A is twice the second angle B.
进一步地,偏心部的偏心量等于曲轴与缸套的装配偏心量。Further, the eccentricity of the eccentric part is equal to the assembly eccentricity of the crankshaft and the cylinder liner.
进一步地,限位通道的两端贯通至交叉槽结构的外周面。Further, both ends of the limiting channel penetrate to the outer peripheral surface of the intersecting groove structure.
进一步地,两个滑块分别与两个偏心部同心设置,滑块绕偏心部做圆周运动,通孔的孔壁与偏心部之间具有第一转动间隙,第一转动间隙的范围为0.005mm~0.05mm。Further, the two sliders are arranged concentrically with the two eccentric parts respectively, and the sliders make circular motions around the eccentric parts, and there is a first rotation gap between the wall of the through hole and the eccentric parts, and the range of the first rotation gap is 0.005mm ~0.05mm.
进一步地,交叉槽结构与缸套同轴设置,交叉槽结构的外周面与缸套的内壁面之间具有第二转动间隙,第二转动间隙的范围为0.005mm~0.05mm。Further, the intersecting groove structure is arranged coaxially with the cylinder liner, and there is a second rotation gap between the outer peripheral surface of the intersecting groove structure and the inner wall surface of the cylinder liner, and the second rotation gap ranges from 0.005 mm to 0.05 mm.
进一步地,第一夹角A为160度-200度;第二夹角B为80度-100度。Further, the first included angle A is 160°-200°; the second included angle B is 80°-100°.
进一步地,流体机械还包括法兰,法兰设置在缸套的轴向的端部,曲轴与法兰同心设置,法兰与缸套偏心设置。Further, the fluid machine further includes a flange, the flange is arranged on the axial end of the cylinder liner, the crankshaft is concentrically arranged with the flange, and the flange is eccentrically arranged with the cylinder liner.
进一步地,曲轴与法兰之间具有第一装配间隙,第一装配间隙的范围为0.005mm~0.05mm。Further, there is a first assembly gap between the crankshaft and the flange, and the range of the first assembly gap is 0.005mm-0.05mm.
进一步地,第一装配间隙的范围为0.01~0.03mm。Further, the range of the first assembly gap is 0.01-0.03mm.
进一步地,偏心部具有圆弧面,圆弧面的圆心角大于等于180度。Further, the eccentric part has an arc surface, and the central angle of the arc surface is greater than or equal to 180 degrees.
进一步地,偏心部为圆柱形。Further, the eccentric part is cylindrical.
进一步地,偏心部的近端与曲轴的轴体部分的外圆平齐;或,偏心部的近端突出于曲轴的轴体部分的外圆;或,偏心部的近端位于曲轴的轴体部分的外圆的内侧。Further, the proximal end of the eccentric portion is flush with the outer circle of the shaft portion of the crankshaft; or, the proximal end of the eccentric portion protrudes from the outer circle of the shaft portion of the crankshaft; or, the proximal end of the eccentric portion is located at the shaft body of the crankshaft The inner side of the outer circle of the part.
进一步地,滑块包括多个子结构,多个子结构拼接后围成通孔。Further, the slider includes a plurality of substructures, and the plurality of substructures are spliced to form a through hole.
进一步地,两个偏心部在曲轴的轴向上间隔设置。Further, the two eccentric parts are arranged at intervals in the axial direction of the crankshaft.
进一步地,交叉槽结构具有中心孔,两个限位通道通过中心孔连通,中心孔的孔径大于曲轴的轴体部分的直径。Further, the intersecting groove structure has a central hole through which the two limiting passages communicate, and the diameter of the central hole is larger than the diameter of the crankshaft shaft body.
进一步地,中心孔的孔径大于偏心部的直径。Further, the diameter of the central hole is larger than the diameter of the eccentric part.
进一步地,滑块在通孔的轴向的投影具有两条相对平行的直线段以及连接两条直线段的端部的弧线段。Further, the projection of the slider on the axial direction of the through hole has two relatively parallel straight line segments and an arc segment connecting ends of the two straight line segments.
进一步地,滑块具有朝向限位通道的端部的挤压面,挤压面作为滑块的头部,挤压面朝向变容积腔。Further, the slider has an extrusion surface facing the end of the limiting channel, the extrusion surface serves as the head of the slider, and the extrusion surface faces the variable volume chamber.
进一步地,挤压面为弧面,弧面的弧心与通孔的中心之间的距离等于偏心部的偏心量。Further, the extrusion surface is an arc surface, and the distance between the arc center of the arc surface and the center of the through hole is equal to the eccentricity of the eccentric portion.
进一步地,弧面的曲率半径与缸套的内圆的半径相等;或,弧面的曲率半径与缸套的内圆的半径具有差值,差值的范围为-0.05mm~0.025mm。Further, the radius of curvature of the arc surface is equal to the radius of the inner circle of the cylinder liner; or, there is a difference between the radius of curvature of the arc surface and the radius of the inner circle of the cylinder liner, and the difference ranges from -0.05mm to 0.025mm.
进一步地,差值的范围为-0.02~0.02mm。Further, the range of the difference is -0.02-0.02mm.
进一步地,挤压面在滑块滑动方向上的投影面积S滑块与缸套的压缩排气口的面积为S排之间满足:S滑块/S排的值为8~25。Further, the projected area S of the extrusion surface in the sliding direction of the slider S is the area between the compression and exhaust ports of the slider and the cylinder liner, which satisfies between the S rows : the value of the S slider /S row is 8-25.
进一步地,S滑块/S排的值为12~18。Further, the value of the S slider /S row is 12-18.
进一步地,当仅缸套的轴向端部的一端设置有轴承时,流体机械包括两个法兰,两个法兰分别装配在缸套的轴向端部和轴承的轴向端部,缸套设置有径向吸气孔以及与径向吸气孔连通的轴向分流孔;其中,径向吸气孔与缸套径向上对应的限位通道连通,轴承设置有用于与轴向分流孔连通的吸气贯通孔,位于轴承侧的法兰具有吸气通道,吸气通道的一端与吸气贯通孔连通,吸气通道的另一端与轴承处对应的限位通道连通。Furthermore, when only one end of the axial end of the cylinder liner is provided with a bearing, the fluid machine includes two flanges, and the two flanges are respectively assembled on the axial end of the cylinder liner and the axial end of the bearing. The sleeve is provided with a radial suction hole and an axial distribution hole connected with the radial suction hole; wherein, the radial suction hole communicates with the corresponding limiting channel in the radial direction of the cylinder liner, and the bearing is provided with a channel for connecting with the axial distribution hole. Connected suction through holes, the flange on the bearing side has a suction channel, one end of the suction channel communicates with the suction through hole, and the other end of the suction channel communicates with the corresponding limit channel at the bearing.
进一步地,缸套的内壁面具有吸气腔,吸气腔与径向吸气孔连通。Further, the inner wall surface of the cylinder liner has an air suction cavity, and the air suction cavity communicates with the radial air suction holes.
进一步地,吸气腔绕缸套的内壁面的周向延伸第一预设距离,以构成弧形吸气腔。Further, the suction cavity extends a first preset distance around the inner wall surface of the cylinder liner to form an arc-shaped suction cavity.
进一步地,缸套具有压缩排气口,且压缩排气口与径向吸气孔之间具有相位差,缸套的外壁上开设有排气腔,压缩排气口由缸套的内壁连通至排气腔处,流体机械还包括排气阀组件,排气阀组件设置在排气腔内并对应压缩排气口设置。Further, the cylinder liner has a compression exhaust port, and there is a phase difference between the compression exhaust port and the radial suction hole, an exhaust chamber is opened on the outer wall of the cylinder liner, and the compression exhaust port is connected to the inner wall of the cylinder liner. At the exhaust cavity, the fluid machine also includes an exhaust valve assembly, which is arranged in the exhaust cavity and corresponding to the compression exhaust port.
进一步地,位于轴承侧的法兰设置有法兰排气口,法兰排气口与位于轴承处的限位通道连通,法兰排气口位于轴承的内圈侧以内。Further, the flange on the bearing side is provided with a flange exhaust port, the flange exhaust port communicates with the limiting passage at the bearing, and the flange exhaust port is located inside the inner ring side of the bearing.
进一步地,径向吸气孔的末端为第一进气连通口,吸气通道的末端为第二进气连通口,当缸套处的滑块处于进气位置时,第一进气连通口与对应的变容积腔导通,当缸套处的滑块处于排气位置时,对应的变容积腔与压缩排气口导通;当轴承处的滑块处于进气位置时,第二进气连通口与对应的变容积腔导通,当轴承处的滑块处于排气位置时,对应的变容积腔与法兰排气口导通。Further, the end of the radial air suction hole is the first air intake communication port, and the end of the air suction channel is the second air intake communication port. When the slider at the cylinder liner is at the intake position, the first air intake communication port It is connected with the corresponding variable volume cavity. When the slider at the cylinder liner is at the exhaust position, the corresponding variable volume cavity is connected with the compression exhaust port; when the slider at the bearing is at the intake position, the second inlet The gas communication port is connected to the corresponding variable volume cavity, and when the slider at the bearing is in the exhaust position, the corresponding variable volume cavity is connected to the flange exhaust port.
进一步地,流体机械是压缩机。Further, the fluid machine is a compressor.
进一步地,径向吸气孔的末端为第一进气连通口,吸气通道的末端为第二进气连通口,当缸套处的滑块处于进气位置时,压缩排气口与对应的变容积腔导通,当缸套处的滑块处于排气位置时,对应的变容积腔与第一进气连通口导通;当轴承处的滑块处于进气位置时,法兰排气口与对应的变容积腔导通,当轴承处的滑块处于排气位置时,对应的变容积腔与第二进气连通口导通。Further, the end of the radial air suction hole is the first air intake communication port, and the end of the air suction channel is the second air intake communication port. When the slider at the cylinder liner is at the intake position, the compression exhaust port and the corresponding When the slider at the cylinder liner is at the exhaust position, the corresponding variable volume cavity is connected with the first air intake port; when the slider at the bearing is at the intake position, the flange row The air port is in communication with the corresponding variable volume chamber, and when the slider at the bearing is in the exhaust position, the corresponding variable volume chamber is in communication with the second air intake port.
进一步地,流体机械是膨胀机。Further, the fluid machine is an expander.
进一步地,当缸套的轴向端部的两端均设置有轴承时,缸套设置有径向吸气孔以及与径向吸气孔连通的轴向分流孔;其中,轴向分流孔的一端与两个限位通道中的一个连通,轴向分流孔的另一端与两个限位通道中的另一个连通。Further, when both ends of the axial end of the cylinder liner are provided with bearings, the cylinder liner is provided with a radial suction hole and an axial split hole communicating with the radial suction hole; wherein, the axial split hole One end communicates with one of the two limiting passages, and the other end of the axial distribution hole communicates with the other of the two limiting passages.
进一步地,缸套的内壁面具有吸气腔,吸气腔与轴向分流孔连通。Further, the inner wall of the cylinder liner has an air suction cavity, which communicates with the axial distribution hole.
进一步地,吸气腔绕缸套的内壁面的周向延伸第一预设距离,以构成弧形吸气腔。Further, the suction cavity extends a first preset distance around the inner wall surface of the cylinder liner to form an arc-shaped suction cavity.
进一步地,吸气腔为两个,两个吸气腔沿缸套的轴向间隔设置,两个吸气腔与两个限位通道一一对应且连通。Further, there are two suction cavities, and the two suction cavities are arranged at intervals along the axial direction of the cylinder liner, and the two suction cavities correspond to and communicate with the two limiting passages one by one.
进一步地,缸套具有压缩排气口,且压缩排气口与径向吸气孔之间具有相位差。Further, the cylinder liner has a compression exhaust port, and there is a phase difference between the compression exhaust port and the radial suction hole.
进一步地,压缩排气口为两个,两个压缩排气口沿缸套的轴向间隔设置,两个压缩排气口与两个限位通道一一对应且连通。Further, there are two compression and exhaust ports, and the two compression and exhaust ports are arranged at intervals along the axial direction of the cylinder liner, and the two compression and exhaust ports correspond to and communicate with the two limiting passages one by one.
进一步地,吸气腔的末端为进气连通口,当任一滑块处于进气位置时,进气连通口与对应的变容积腔导通;当任一滑块处于排气位置时,对应的变容积腔与压缩排气口导通。Further, the end of the suction chamber is an air intake communication port. When any slider is in the intake position, the intake communication port is connected to the corresponding variable volume chamber; when any slider is in the exhaust position, the corresponding The variable volume cavity is connected with the compression exhaust port.
进一步地,流体机械是压缩机。Further, the fluid machine is a compressor.
进一步地,吸气腔的末端为进气连通口,当任一滑块处于进气位置时,压缩排气口与对应的变容积腔导通;当任一滑块处于排气位置时,对应的变容积腔与进气连通口导通。Further, the end of the suction chamber is an air intake communication port. When any slider is in the intake position, the compression exhaust port is connected to the corresponding variable volume chamber; when any slider is in the exhaust position, the corresponding The variable volume cavity of the air inlet is communicated with the air intake port.
进一步地,流体机械是膨胀机。Further, the fluid machine is an expander.
根据本发明的另一方面,提供了一种换热设备,包括流体机械,流体机械为上述的流体机械。According to another aspect of the present invention, a heat exchange device is provided, including a fluid machine, and the fluid machine is the above-mentioned fluid machine.
应用本发明的技术方案,通过将交叉槽结构设置成具有两个限位通道的结构形式,并对应设置两个滑块,曲轴的两个偏心部对应伸入两个滑块的两个通孔内,同时,两个滑块对应滑动设置在两个限位通道内并形成变容积腔,这样,当两个滑块中的一个处于死点位置时,即,与处于死点位置处的滑块对应的偏心部的驱动转矩为0,处于死点位置处的滑块无法继续旋转,而此时两个偏心部中的另一个偏心部驱动对应的滑块的驱动转矩为最大值,确保具有最大驱动转矩的偏心部能够正常驱动对应的滑块旋转,从而通过该滑块来带动交叉槽结构转动,进而通过交叉槽结构带动处于死点位置处的滑块继续旋转,实现了流体机械的稳定运行,避开了运动机构的死点位置,提升了流体机械的运动可靠性,从而确保换热设备的工作可靠性。Applying the technical solution of the present invention, by setting the intersecting groove structure into a structural form with two limiting channels, and correspondingly setting up two sliders, the two eccentric parts of the crankshaft correspondingly extend into the two through holes of the two sliders At the same time, the two sliders are correspondingly slidably arranged in the two limiting passages and form a variable volume cavity, so that when one of the two sliders is at the dead point, that is, the same as the slider at the dead point The driving torque of the eccentric part corresponding to the block is 0, and the slider at the dead point cannot continue to rotate, and at this time, the driving torque of the other eccentric part driving the corresponding slider is the maximum value, Ensure that the eccentric part with the maximum driving torque can normally drive the corresponding slider to rotate, thereby driving the cross groove structure to rotate through the slider, and then driving the slider at the dead point to continue to rotate through the cross groove structure, realizing fluid flow The stable operation of the machine avoids the dead point position of the motion mechanism, improves the motion reliability of the fluid machine, and ensures the work reliability of the heat exchange equipment.
此外,通过将轴承设置在缸套的轴向的端面处并位于缸套的外侧,使得交叉槽结构的轴向的部分外周面与轴承的内圈贴合,这样,交叉槽结构的外周面通过轴承支撑减磨,使得交叉槽结构的周向外表面与缸套的内壁之间由滑动摩擦变为交叉槽结构的周向外表面与轴承的滚动摩擦,降低了机械摩擦功耗,其中,轴承的内圈与交叉槽结构配合,轴承的内圈与缸套的内壁配合。In addition, by arranging the bearing at the axial end surface of the cylinder liner and on the outside of the cylinder liner, the axial part of the outer peripheral surface of the intersecting groove structure is attached to the inner ring of the bearing, so that the outer peripheral surface of the intersecting groove structure passes through The bearing support reduces friction, so that the sliding friction between the circumferential outer surface of the intersecting groove structure and the inner wall of the cylinder liner changes into the rolling friction between the circumferential outer surface of the intersecting groove structure and the bearing, which reduces the mechanical friction power consumption. Among them, the bearing The inner ring of the bearing is matched with the cross groove structure, and the inner ring of the bearing is matched with the inner wall of the cylinder liner.
进一步地,由于本申请提供的流体机械能够稳定运行,即,确保了压缩机的能效较高、噪音较小,从而确保换热设备的工作可靠性。Further, since the fluid machine provided by the present application can run stably, that is, the energy efficiency of the compressor is high and the noise is low, thereby ensuring the reliability of the heat exchange equipment.
附图说明Description of drawings
构成本申请的一部分的说明书附图用来提供对本发明的进一步理解,本发明的示意性实施例及其说明用于解释本发明,并不构成对本发明的不当限定。在附图中:The accompanying drawings constituting a part of the present application are used to provide a further understanding of the present invention, and the schematic embodiments and descriptions of the present invention are used to explain the present invention, and do not constitute an improper limitation of the present invention. In the attached picture:
图1示出了根据本发明的一种可选实施例的压缩机运行的机构原理示意图;Fig. 1 shows a schematic diagram of the mechanism principle of compressor operation according to an alternative embodiment of the present invention;
图2示出了图1中的压缩机运行的机构原理示意图;Fig. 2 shows a schematic diagram of the principle of operation of the compressor in Fig. 1;
图3示出了根据本发明的实施例一的压缩机的内部结构示意图;Fig. 3 shows a schematic diagram of the internal structure of the compressor according to
图4示出了图3中的压缩机的泵体组件的部分结构示意图;Fig. 4 shows a partial structural schematic view of the pump body assembly of the compressor in Fig. 3;
图5示出了图4中的J-J视角的剖视结构示意图;Fig. 5 shows the schematic cross-sectional structural diagram of the J-J angle of view in Fig. 4;
图6示出了图4中的T-T视角剖视结构示意图;Fig. 6 shows the schematic diagram of the cross-sectional structure of the T-T perspective in Fig. 4;
图7示出了图4中的K-K视角的剖视结构示意图;Fig. 7 shows a schematic cross-sectional structural view of the K-K perspective in Fig. 4;
图8示出了图3中的泵体组件的分解结构示意图;Figure 8 shows a schematic diagram of the exploded structure of the pump body assembly in Figure 3;
图9示出了图8中的曲轴、交叉槽结构、滑块的装配结构示意图;Fig. 9 shows the crankshaft in Fig. 8, the cross groove structure, the assembling structure schematic diagram of slide block;
图10示出了图9中的曲轴、交叉槽结构、滑块的剖视结构示意图;Fig. 10 shows the schematic cross-sectional structure diagram of the crankshaft, the intersecting groove structure and the slide block in Fig. 9;
图11示出了图9中的曲轴的轴体部分和两个偏心部的偏心量的结构示意图;Fig. 11 shows a schematic structural view of the shaft body part of the crankshaft and the eccentricity of the two eccentric parts in Fig. 9;
图12示出了图8中的曲轴和缸套的装配偏心量的结构示意图;Fig. 12 shows a structural schematic diagram of the assembly eccentricity of the crankshaft and cylinder liner in Fig. 8;
图13示出了图8中的滑块在通孔轴向上的结构示意图;;Figure 13 shows a schematic structural view of the slider in Figure 8 in the axial direction of the through hole;
图14示出了图8中的缸套的结构示意图;Figure 14 shows a schematic structural view of the cylinder liner in Figure 8;
图15示出了图14中的缸套的另一个视角的结构示意图;Fig. 15 shows a structural schematic diagram of another viewing angle of the cylinder liner in Fig. 14;
图16示出了图15中的W-W视角的剖视结构示意图;Fig. 16 shows a schematic cross-sectional structural view of the W-W perspective in Fig. 15;
图17示出了图16中的S-S视角的结构示意图;Fig. 17 shows a schematic structural diagram of the S-S perspective in Fig. 16;
图18示出了根据本发明的实施例二的压缩机的内部结构示意图;Fig. 18 shows a schematic diagram of the internal structure of a compressor according to Embodiment 2 of the present invention;
图19示出了图18中的泵体组件的剖视结构示意图;Fig. 19 shows a schematic cross-sectional structural view of the pump body assembly in Fig. 18;
图20示出了根据本发明的实施例三的压缩机的内部结构示意图;Fig. 20 shows a schematic diagram of the internal structure of a compressor according to Embodiment 3 of the present invention;
图21示出了图20中的泵体组件的剖视结构示意图;Fig. 21 shows a schematic cross-sectional structural view of the pump body assembly in Fig. 20;
图22示出了现有技术中的压缩机运行的机构原理示意图;Fig. 22 shows a schematic diagram of the mechanism principle of compressor operation in the prior art;
图23示出了现有技术中改进后的压缩机运行的机构原理示意图;Figure 23 shows a schematic diagram of the mechanism principle of the improved compressor operation in the prior art;
图24示出了图23中的压缩机运行的机构原理示意图,该图中,示出了驱动轴驱动滑块旋转的力臂;Fig. 24 shows a schematic diagram of the operating mechanism of the compressor in Fig. 23. In this figure, the force arm of the drive shaft driving the slider to rotate is shown;
图25示出了图23中的压缩机运行的机构原理示意图,该图中,限位槽结构的中心和偏心部的中心重合。Fig. 25 shows a schematic diagram of the operating mechanism of the compressor in Fig. 23, in which the center of the limiting groove structure coincides with the center of the eccentric part.
其中,上述附图包括以下附图标记:Wherein, the above-mentioned accompanying drawings include the following reference signs:
10、曲轴;11、偏心部;12、轴体部分;10. Crankshaft; 11. Eccentric part; 12. Shaft part;
20、缸套;22、压缩排气口;23、吸气腔;25、排气腔;220、径向吸气孔;230、轴向分流孔;20, cylinder liner; 22, compression exhaust port; 23, suction cavity; 25, exhaust cavity; 220, radial suction hole; 230, axial distribution hole;
30、交叉槽结构;31、限位通道;311、变容积腔;32、中心孔;30. Cross groove structure; 31. Limiting channel; 311. Variable volume chamber; 32. Center hole;
40、滑块;41、通孔;42、挤压面;40. slider; 41. through hole; 42. extrusion surface;
50、法兰;52、上法兰;53、下法兰;56、吸气通道;57、法兰排气口;58、盖板;50, flange; 52, upper flange; 53, lower flange; 56, suction channel; 57, flange exhaust port; 58, cover plate;
60、排气阀组件;60. Exhaust valve assembly;
80、分液器部件;81、壳体组件;82、电机组件;83、泵体组件;84、上盖组件;85、下盖组件;80. Dispenser component; 81. Housing assembly; 82. Motor assembly; 83. Pump body assembly; 84. Upper cover assembly; 85. Lower cover assembly;
90、紧固件;90. Fasteners;
200、轴承;201、吸气贯通孔。200, bearing; 201, suction through hole.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本发明一部分实施例,而不是全部的实施例。以下对至少一个示例性实施例的描述实际上仅仅是说明性的,决不作为对本发明及其应用或使用的任何限制。基于本发明中的实施例,本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The following will clearly and completely describe the technical solutions in the embodiments of the present invention with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only some of the embodiments of the present invention, not all of them. The following description of at least one exemplary embodiment is merely illustrative in nature and in no way taken as limiting the invention, its application or uses. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative efforts fall within the protection scope of the present invention.
现有技术中,如图22所示,基于十字滑块机构提出了一种压缩机运行机构原理,即,以点O1作为气缸中心、点O2作为驱动轴中心、点O3作为滑块中心,气缸与驱动轴偏心设置,其中,滑块中心O3在直径为O1O2的圆上作圆周运动。In the prior art, as shown in Figure 22, a compressor operating mechanism principle is proposed based on the cross slider mechanism, that is, point O1 is used as the center of the cylinder, point O2 is used as the center of the drive shaft, and point O3 is used as the slider In the center, the cylinder and the drive shaft are set eccentrically, wherein the slider center O 3 makes a circular motion on a circle with a diameter of O 1 O 2 .
上述的运行机构原理中,气缸中心O1和驱动轴中心O2作为运动机构的两个旋转中心,同时,线段O1O2的中点O0作为滑块中心O3的虚拟中心,使得滑块相对于气缸作往复运动的同时,滑块还相对于驱动轴作往复运动。In the above operating mechanism principle, the cylinder center O 1 and the drive shaft center O 2 are used as the two rotation centers of the motion mechanism, and at the same time, the midpoint O 0 of the line segment O 1 O 2 is used as the virtual center of the slider center O 3 , so that the slider While the block reciprocates relative to the cylinder, the slider also reciprocates relative to the drive shaft.
由于线段O1O2的中点O0为虚拟中心,无法设置平衡系统,导致压缩机高频振动特性恶化的问题,在上述运行机构原理的基础上,如图23所示,提出了一种以O0作为驱动轴中心的运动机构,即,气缸中心O1和驱动轴中心O0作为运动机构的两个旋转中心,驱动轴具有偏心部,滑块与偏心部同轴设置,驱动轴与气缸的装配偏心量等于偏心部的偏心量,使得滑块中心O3以驱动轴中心O0为圆心并以O1O0为半径做圆周运动。Since the midpoint O 0 of the line segment O 1 O 2 is the virtual center, it is impossible to set up a balance system, resulting in the deterioration of the high-frequency vibration characteristics of the compressor. Based on the principle of the above-mentioned operating mechanism, as shown in Figure 23, a The motion mechanism with O 0 as the drive shaft center, that is, the cylinder center O 1 and the drive shaft center O 0 as the two rotation centers of the motion mechanism, the drive shaft has an eccentric portion, the slider and the eccentric portion are coaxially arranged, and the drive shaft and The assembly eccentricity of the cylinder is equal to the eccentricity of the eccentric part, so that the slider center O3 makes a circular motion with the drive shaft center O0 as the center and O1O0 as the radius .
对应的提出了一套运行机构,包括气缸、限位槽结构、滑块和驱动轴,其中,限位槽结构可转动地设置在气缸内,且气缸与限位槽结构同轴设置,即,气缸中心O1也是限位槽结构的中心,滑块相对于限位槽结构往复运动,滑块与驱动轴的偏心部同轴装配,滑块绕驱动轴的轴体部分做圆周运动,具体地运动过程为:驱动轴转动,带动滑块绕驱动轴的轴体部分的中心公转,滑块同时相对于偏心部自转,且滑块在限位槽结构的限位槽内往复运动,并推动限位槽结构旋转。Correspondingly, a set of operating mechanisms is proposed, including a cylinder, a limit groove structure, a slider and a drive shaft, wherein the limit groove structure is rotatably arranged in the cylinder, and the cylinder and the limit groove structure are coaxially arranged, that is, The center O1 of the cylinder is also the center of the limit groove structure, the slider reciprocates relative to the limit groove structure, the slider is coaxially assembled with the eccentric portion of the drive shaft, and the slider moves circularly around the shaft part of the drive shaft, specifically The movement process is: the drive shaft rotates, driving the slider to revolve around the center of the shaft part of the drive shaft, the slider rotates relative to the eccentric part at the same time, and the slider reciprocates in the limit groove of the limit groove structure, and pushes the limit Bitslot structure rotation.
但是,如图24所示,驱动轴驱动滑块旋转的力臂L的长度为L=2e×cosθ×cosθ,其中,e为偏心部的偏心量,θ为O1O0连线与滑块在限位槽内滑动方向之间的夹角。However, as shown in Figure 24, the length of the force arm L that the drive shaft drives the slider to rotate is L=2e×cosθ×cosθ, where e is the eccentricity of the eccentric part, and θ is the line connecting O 1 O 0 to the slider The angle between the sliding directions in the limit slot.
如图25所示,当气缸中心O1(即,限位槽结构的中心)和偏心部的中心重合时,驱动轴的驱动力的合力经过限位槽结构的中心,即,施加在限位槽结构上的转矩为零,限位槽结构无法转动,此时的运动机构处于死点位置,无法驱动滑块旋转。As shown in Figure 25, when the center of the cylinder O 1 (that is, the center of the limit groove structure) coincides with the center of the eccentric part, the resultant force of the driving force of the drive shaft passes through the center of the limit groove structure, that is, is applied to the limit groove structure. The torque on the groove structure is zero, and the limit groove structure cannot rotate. At this time, the motion mechanism is at the dead point and cannot drive the slider to rotate.
基于此,本申请提出了一种全新的具备两个限位通道的交叉槽结构和双滑块的机构原理,并基于该原理构建了一种全新的压缩机,该压缩机具备能效高、噪音小的特点,下面以压缩机为例,具体介绍基于具备两个限位通道的交叉槽结构和双滑块的压缩机。Based on this, this application proposes a brand-new mechanism principle of a cross-slot structure with two limiting channels and double sliders, and builds a brand-new compressor based on this principle, which has high energy efficiency, low noise Small features, the following takes the compressor as an example, and specifically introduces the compressor based on the cross-groove structure with two limiting channels and double sliders.
为了解决现有技术中的压缩机的能效较低、噪音较大的问题,本发明提供了一种具有轴承的流体机械和换热设备,其中,换热设备包括下述的流体机械。In order to solve the problems of low energy efficiency and high noise of compressors in the prior art, the present invention provides a fluid machine with bearings and heat exchange equipment, wherein the heat exchange equipment includes the fluid machine described below.
本发明中的具有轴承的流体机械包括曲轴10、缸套20、轴承200、交叉槽结构30和滑块40,其中,曲轴10沿其轴向设置有两个偏心部11;曲轴10与缸套20偏心设置且偏心距离固定;轴承200至少为一个,轴承200设置在缸套20的轴向的端面处并位于缸套20的外侧;交叉槽结构30可转动地设置在缸套20内,且交叉槽结构30的轴向的部分外周面与轴承200的内圈贴合,交叉槽结构30具有两个限位通道31,两个限位通道31沿曲轴10的轴向顺次设置,限位通道31的延伸方向垂直于曲轴10的轴向;滑块40具有通孔41,滑块40为两个,两个偏心部11对应伸入两个滑块40的两个通孔41内,两个滑块40对应滑动设置在两个限位通道31内并形成变容积腔311,变容积腔311位于滑块40的滑动方向上,曲轴10转动以带动滑块40在限位通道31内往复滑动的同时与交叉槽结构30相互作用,使得交叉槽结构30、滑块40在缸套20内转动。The fluid machine with bearing in the present invention comprises
通过将交叉槽结构30设置成具有两个限位通道31的结构形式,并对应设置两个滑块40,曲轴的两个偏心部11对应伸入两个滑块40的两个通孔41内,同时,两个滑块40对应滑动设置在两个限位通道31内并形成变容积腔311,这样,当两个滑块40中的一个处于死点位置时,即,与处于死点位置处的滑块40对应的偏心部11的驱动转矩为0,处于死点位置处的滑块40无法继续旋转,而此时两个偏心部11中的另一个偏心部11驱动对应的滑块40的驱动转矩为最大值,确保具有最大驱动转矩的偏心部11能够正常驱动对应的滑块40旋转,从而通过该滑块40来带动交叉槽结构30转动,进而通过交叉槽结构30带动处于死点位置处的滑块40继续旋转,实现了流体机械的稳定运行,避开了运动机构的死点位置,提升了流体机械的运动可靠性,从而确保换热设备的工作可靠性。By setting the intersecting
此外,通过将轴承200设置在缸套20的轴向的端面处并位于缸套20的外侧,使得交叉槽结构30的轴向的部分外周面与轴承200的内圈贴合,这样,交叉槽结构30的外周面通过轴承200支撑减磨,使得交叉槽结构30的周向外表面与缸套20的内壁之间由滑动摩擦变为交叉槽结构30的周向外表面与轴承200的滚动摩擦,降低了机械摩擦功耗,其中,轴承200的内圈与交叉槽结构30配合,轴承200的内圈与缸套20的内壁配合。In addition, by arranging the
进一步地,由于本申请提供的流体机械能够稳定运行,即,确保了压缩机的能效较高、噪音较小,从而确保换热设备的工作可靠性。Further, since the fluid machine provided by the present application can run stably, that is, the energy efficiency of the compressor is high and the noise is low, thereby ensuring the reliability of the heat exchange equipment.
需要说明的是,在本申请中,第一夹角A和第二夹角B均不为零。It should be noted that, in this application, neither the first included angle A nor the second included angle B is zero.
如图1和图2所示,当上述的流体机械运行时,曲轴10绕曲轴10的轴心O0自转;交叉槽结构30绕曲轴10的轴心O0公转,曲轴10的轴心O0与交叉槽结构30的轴心O1偏心设置且偏心距离固定;第一个滑块40以曲轴10的轴心O0为圆心做圆周运动,且第一个滑块40的中心O3与曲轴10的轴心O0之间的距离等于曲轴10对应的第一个偏心部11的偏心量,且偏心量等于曲轴10的轴心O0与交叉槽结构30的轴心O1之间的偏心距离,曲轴10转动以带动第一个滑块40做圆周运动,且第一个滑块40与交叉槽结构30相互作用并在交叉槽结构30的限位通道31内往复滑动;第二个滑块40以曲轴10的轴心O0为圆心做圆周运动,且第二个滑块40的中心O4与曲轴10的轴心O0之间的距离等于曲轴10对应的第二个偏心部11的偏心量,且偏心量等于曲轴10的轴心O0与交叉槽结构30的轴心O1之间的偏心距离,曲轴10转动以带动第二个滑块40做圆周运动,且第二个滑块40与交叉槽结构30相互作用并在交叉槽结构30的限位通道31内往复滑动。As shown in Figures 1 and 2, when the above-mentioned fluid machine is in operation, the crankshaft 10 rotates around the axis O 0 of the crankshaft 10; the intersecting groove structure 30 revolves around the axis O 0 of the crankshaft 10, and the axis O 0 Set eccentrically with the axis O 1 of the intersecting groove structure 30 and the eccentric distance is fixed; the first slider 40 makes a circular motion with the axis O 0 of the crankshaft 10 as the center of a circle, and the center O 3 of the first slider 40 is aligned with the crankshaft The distance between the axis O0 of 10 is equal to the eccentricity of the first eccentric part 11 corresponding to the crankshaft 10, and the eccentricity is equal to the eccentricity between the axis O0 of the crankshaft 10 and the axis O1 of the intersecting groove structure 30 distance, the crankshaft 10 rotates to drive the first slider 40 to make a circular motion, and the first slider 40 interacts with the intersecting groove structure 30 and slides reciprocally in the limiting channel 31 of the intersecting groove structure 30; The block 40 moves in a circle with the axis O0 of the crankshaft 10 as the center, and the distance between the center O4 of the second slider 40 and the axis O0 of the crankshaft 10 is equal to the second eccentric part 11 corresponding to the crankshaft 10 eccentricity, and the eccentricity is equal to the eccentric distance between the axis O 0 of the crankshaft 10 and the axis O 1 of the intersecting groove structure 30, the crankshaft 10 rotates to drive the second slider 40 to do circular motion, and the second The slider 40 interacts with the intersecting groove structure 30 and slides reciprocally in the limiting channel 31 of the intersecting groove structure 30 .
如上述方法运行的流体机械,构成了十字滑块机构,该运行方法采用十字滑块机构原理,其中,曲轴10的两个偏心部11分别作为第一连杆L1和第二连杆L2,交叉槽结构30的两个限位通道31分别作为第三连杆L3和第四连杆L4,且第一连杆L1和第二连杆L2的长度相等(请参考图1)。The fluid machine operated as described above constitutes an Oldham slider mechanism, and the operation method adopts the principle of the Oldham slider mechanism, wherein the two
如图1所示,第一连杆L1和第二连杆L2之间具有第一夹角A,第三连杆L3和第四连杆L4之间具有第二夹角B,其中,第一夹角A为第二夹角B的二倍。As shown in Figure 1, there is a first included angle A between the first link L1 and the second link L2 , and there is a second included angle B between the third link L3 and the fourth link L4 , Wherein, the first included angle A is twice the second included angle B.
如图2所示,曲轴10的轴心O0与交叉槽结构30的轴心O1之间的连线为连线O0 O1,第一连杆L1与连线O0 O1之间具有第三夹角C,对应的第三连杆L3与连线O0 O1之间具有第四夹角D,其中,第三夹角C为第四夹角D的二倍;第二连杆L2与连线O0 O1之间具有第五夹角E,对应的第四连杆L4与连线O0 O1之间具有第六夹角F,其中,第五夹角E为第六夹角F的二倍;第三夹角C与第五夹角E之和是第一夹角A,第四夹角D和第六夹角F之和是第二夹角B。As shown in Figure 2, the line connecting the axis O 0 of the
进一步地,运行方法还包括滑块40相对于偏心部11的自转角速度与滑块40绕曲轴10的轴心O0的公转角速度相同;交叉槽结构30绕曲轴10的轴心O0的公转角速度与滑块40相对于偏心部11的自转角速度相同。Further, the operation method also includes that the rotational angular velocity of the
具体而言,曲轴10的轴心O0相当于第一连杆L1和第二连杆L2的旋转中心,交叉槽结构30的轴心O1相当于第三连杆L3和第四连杆L4的旋转中心;曲轴10的两个偏心部11分别作为第一连杆L1和第二连杆L2,交叉槽结构30的两个限位通道31分别作为第三连杆L3和第四连杆L4,且第一连杆L1和第二连杆L2的长度相等,这样,曲轴10转动的同时,曲轴10上的偏心部11带动对应的滑块40绕曲轴10的轴心O0公转,同时滑块40相对于偏心部11能够自转,且二者的相对转动速度相同,由于第一个滑块40和第二个滑块40分别在两个对应的限位通道31内往复运动,并带动交叉槽结构30做圆周运动,受交叉槽结构30的两个限位通道31的限位,两个滑块40的运动方向始终具有第二夹角B的相位差,当两个滑块40中的一个处于死点位置时,用于驱动两个滑块40中的另一个的偏心部11具有最大的驱动转矩,具有最大驱动转矩的偏心部11能够正常驱动对应的滑块40旋转,从而通过该滑块40来带动交叉槽结构30转动,进而通过交叉槽结构30带动处于死点位置处的滑块40继续旋转,实现了流体机械的稳定运行,避开了运动机构的死点位置,提升了流体机械的运动可靠性,从而确保换热设备的工作可靠性。Specifically, the axis O0 of the
需要说明的是,在本申请中,偏心部11的驱动转矩的最大力臂为2e。It should be noted that, in this application, the maximum moment arm of the driving torque of the
在该运动方法下,滑块40的运行轨迹为圆,且该圆以曲轴10的轴心O0为圆心以连线O0O1为半径。Under this movement method, the running track of the
需要说明的是,在本申请中,在曲轴10转动的过程中,曲轴10转动2圈,完成4次吸排气过程。It should be noted that, in this application, during the rotation of the
下面将给出三个可选的实施方式,以对流体机械的结构进行详细的介绍,以便能够通过结构特征更好地阐述流体机械的运行方法。Three optional implementations will be given below to introduce the structure of the fluid machine in detail, so as to better explain the operation method of the fluid machine through structural features.
实施例一Embodiment one
如图3至图17所示,本实施例中,仅缸套20的轴向端部的一端设置有轴承200,且轴承200位于缸套20的轴向端部的一端的上方侧。As shown in FIGS. 3 to 17 , in this embodiment, only one axial end of the
可选地,轴承200的内圈的直径D1与缸套20的外周面的直径D3之间满足:D1-D3为0.003-0.02mm。Optionally, the diameter D1 of the inner ring of the
可选地,交叉槽结构30的外周面的直径D2与缸套20的内壁面的直径D3之间满足:D2-D3为0.02-0.05mm。Optionally, the diameter D2 of the outer peripheral surface of the intersecting
如图1所示,两个偏心部11之间具有第一夹角A的相位差,两个偏心部11的偏心量相等,且两个限位通道31的延伸方向之间具有第二夹角B的相位差,其中,第一夹角A为第二夹角B的二倍。As shown in Fig. 1, there is a phase difference of a first angle A between the two
如图3至图17所示,流体机械还包括法兰50,法兰50设置在缸套20的轴向的端部,曲轴10与法兰50同心设置,交叉槽结构30与缸套20同轴设置,曲轴10与交叉槽结构30的装配偏心量由法兰50和缸套20相对位置关系确定,其中,法兰50通过紧固件90固定在缸套20上,法兰50的轴心与缸套20内圈的轴心的相对位置通过法兰50调心控制,法兰50的轴心与缸套20内圈的轴心的相对位置决定了曲轴10的轴心和交叉槽结构30的轴心的相对位置,通过法兰50调心的本质就是使得偏心部11的偏心量等于曲轴10与缸套20的装配偏心量。As shown in Fig. 3 to Fig. 17, the fluid machine also includes a
具体地,如图11所示,两个偏心部11的偏心量均等于e,如图12所示,曲轴10和缸套20之间的装配偏心量为e(由于交叉槽结构30与缸套20同轴设置,曲轴10和交叉槽结构30之间的装配偏心量即曲轴10和缸套20之间的装配偏心量),法兰50包括上法兰52和下法兰53。Specifically, as shown in FIG. 11, the eccentricity of the two
如图8所示,限位通道31的两端贯通至交叉槽结构30的外周面。这样,有利于降低交叉槽结构30的加工制造难度。As shown in FIG. 8 , both ends of the limiting
如图8至图11所示,曲轴10的轴体部分12一体成型,且轴体部分12仅具有一个轴心。这样,便于轴体部分12的一次成型,从而降低了轴体部分12的加工制造难度。As shown in FIGS. 8 to 11 , the
需要说明的是,在本申请一个未图示的实施例中,曲轴10的轴体部分12包括沿其轴向连接的第一段和第二段,第一段与第二段同轴设置,两个偏心部11分别设置在第一段和第二段上。It should be noted that, in an unillustrated embodiment of the present application, the
可选地,第一段与第二段可拆卸地连接。这样,确保曲轴10的装配和拆卸的便捷性。Optionally, the first segment is detachably connected to the second segment. In this way, ease of assembly and disassembly of the
如图8至图11所示,曲轴10的轴体部分12与偏心部11一体成型。这样,便于曲轴10的一次成型,从而降低了曲轴10的加工制造难度。As shown in FIGS. 8 to 11 , the
需要说明的是,在本申请一个未图示的实施例中,曲轴10的轴体部分12与偏心部11可拆卸地连接。这样,便于偏心部11的安装和拆卸。It should be noted that, in an unillustrated embodiment of the present application, the
可选地,两个滑块40分别与两个偏心部11同心设置,滑块40绕偏心部11做圆周运动,通孔41的孔壁与偏心部11之间具有第一转动间隙,第一转动间隙的范围为0.005mm~0.05mm。Optionally, the two
可选地,交叉槽结构30与缸套20同轴设置,交叉槽结构30的外周面与缸套20的内壁面之间具有第二转动间隙,第二转动间隙的范围为0.005mm~0.05mm。Optionally, the intersecting
需要说明的是,在本申请中,第一夹角A为160度-200度;第二夹角B为80度-100度。这样,只要满足第一夹角A是第二夹角B的二倍的关系即可。It should be noted that, in the present application, the first included angle A is 160°-200°; the second included angle B is 80°-100°. In this way, it only needs to satisfy the relationship that the first included angle A is twice the second included angle B.
优选地,第一夹角A为160度,第二夹角B为80度。Preferably, the first included angle A is 160 degrees, and the second included angle B is 80 degrees.
优选地,第一夹角A为165度,第二夹角B为82.5度。Preferably, the first included angle A is 165 degrees, and the second included angle B is 82.5 degrees.
优选地,第一夹角A为170度,第二夹角B为85度。Preferably, the first included angle A is 170 degrees, and the second included angle B is 85 degrees.
优选地,第一夹角A为175度,第二夹角B为87.5度。Preferably, the first included angle A is 175 degrees, and the second included angle B is 87.5 degrees.
优选地,第一夹角A为180度,第二夹角B为90度。Preferably, the first included angle A is 180 degrees, and the second included angle B is 90 degrees.
优选地,第一夹角A为185度,第二夹角B为92.5度。Preferably, the first included angle A is 185 degrees, and the second included angle B is 92.5 degrees.
优选地,第一夹角A为190度,第二夹角B为95度。Preferably, the first included angle A is 190 degrees, and the second included angle B is 95 degrees.
优选地,第一夹角A为195度,第二夹角B为97.5度。Preferably, the first included angle A is 195 degrees, and the second included angle B is 97.5 degrees.
可选地,曲轴10与法兰50之间具有第一装配间隙,第一装配间隙的范围为0.005mm~0.05mm。Optionally, there is a first assembly gap between the
优选地,第一装配间隙的范围为0.01~0.03mm。Preferably, the range of the first assembly gap is 0.01-0.03 mm.
需要说明的是,在本申请中,偏心部11具有圆弧面,圆弧面的圆心角大于等于180度。这样,确保偏心部11的圆弧面能够对滑块40施加有效驱动力的作用,从而确保滑块40的运动可靠性。It should be noted that, in the present application, the
如图8至图11所示,偏心部11为圆柱形。As shown in FIGS. 8 to 11 , the
可选地,偏心部11的近端与曲轴10的轴体部分的外圆平齐。Optionally, the proximal end of the
可选地,偏心部11的近端突出于曲轴10的轴体部分的外圆。Optionally, the proximal end of the
可选地,偏心部11的近端位于曲轴10的轴体部分的外圆的内侧。Optionally, the proximal end of the
需要说明的是,在本申请一个未图示的实施例中,滑块40包括多个子结构,多个子结构拼接后围成通孔41。It should be noted that, in an unillustrated embodiment of the present application, the
如图8至图11所示,两个偏心部11在曲轴10的轴向上间隔设置。这样,在装配曲轴10、缸套20和两个滑块40的过程中,确保两个偏心部11之间的间隔距离能够为缸套20提供装配空间,以确保装配便捷性。As shown in FIGS. 8 to 11 , two
如图8所示,交叉槽结构30具有中心孔32,两个限位通道31通过中心孔32连通,中心孔32的孔径大于曲轴10的轴体部分的直径。这样,确保曲轴10能够顺利地穿过中心孔32。As shown in FIG. 8 , the intersecting
可选地,中心孔32的孔径大于偏心部11的直径。这样,确保曲轴10的偏心部11能够顺利地穿过中心孔32。Optionally, the diameter of the
如图12所示,曲轴10和缸套20的装配偏心量的结构示意图,图中标号U处表示曲轴10的偏心部11的中心,标号P表示缸套20的中心,标号Z表示曲轴10的轴体部分12的中心。As shown in Figure 12, the structural diagram of the assembly eccentricity of the
如图13所示,滑块40在通孔41的轴向的投影具有两条相对平行的直线段以及连接两条直线段的端部的弧线段。限位通道31具有与滑块40滑动接触的一组相对设置的第一滑移面,滑块40具有与第一滑移面配合的第二滑移面,滑块40具有朝向限位通道31的端部的挤压面42,挤压面42作为滑块40的头部,两个第二滑移面通过挤压面42连接,挤压面42朝向变容积腔311。这样,滑块40的第二滑移面在其通孔41的轴向的投影为直线段,同时,滑块40的挤压面42在其通孔41的轴向的投影为弧线段。As shown in FIG. 13 , the axial projection of the
具体地,挤压面42为弧面,弧面的弧心与通孔41的中心之间的距离等于偏心部11的偏心量。图13中,滑块40的通孔41中心为O滑块,两个弧面的弧心与通孔41的中心之间的距离均为e,即,偏心部11的偏心量,图13中的X虚线表示两个弧面的弧心所在的圆。Specifically, the
可选地,弧面的曲率半径与缸套20的内圆的半径相等。Optionally, the radius of curvature of the arc surface is equal to the radius of the inner circle of the
可选地,弧面的曲率半径与缸套20的内圆的半径具有差值,差值的范围为-0.05mm~0.025mm。Optionally, there is a difference between the radius of curvature of the arc surface and the radius of the inner circle of the
优选地,差值的范围为-0.02~0.02mm。Preferably, the difference ranges from -0.02 to 0.02mm.
可选地,挤压面42在滑块40滑动方向上的投影面积S滑块与缸套20的压缩排气口22的面积为S排之间满足:S滑块/S排的值为8~25。Optionally, the projected area S of the
优选地,S滑块/S排的值为12~18。Preferably, the value of S slider /S row is 12-18.
需要说明的是,本实施例示出的流体机械为压缩机,如图3所示,压缩机包括分液器部件80、壳体组件81、电机组件82、泵体组件83、上盖组件84和下盖组件85,其中,分液器部件80设置在壳体组件81的外部,上盖组件84装配在壳体组件81的上端,下盖组件85装配在壳体组件81的下端,电机组件82和泵体组件83均位于壳体组件81的内部,其中,电机组件82位于泵体组件83的上方,或者,电机组件82位于泵体组件83的下方。压缩机的泵体组件83包括上述的曲轴10、缸套20、交叉槽结构30、滑块40、上法兰52和下法兰53。It should be noted that the fluid machine shown in this embodiment is a compressor. As shown in FIG. The
可选地,上述各部件通过焊接、热套、或冷压的方式连接。Optionally, the above-mentioned components are connected by means of welding, shrink fitting, or cold pressing.
整个泵体组件83的装配过程如下:下法兰53固定在缸套20上,两个滑块40分别置于对应的两个限位通道31内,曲轴10的两个偏心部11分别伸入对应的两个滑块40的两个通孔41内,再将组装好的曲轴10、交叉槽结构30和两个滑块40置于缸套20内,曲轴10的一端安装在下法兰53上,曲轴10的另一端穿过上法兰52设置,具体可参见图4和图5。The assembly process of the entire
需要说明的是,在本实施例中,滑块40、限位通道31、缸套20和上法兰52(或下法兰53)围成的封闭空间即为变容积腔311,泵体组件83共具有4个变容积腔311,在曲轴10转动的过程中,曲轴10转动2圈,单个变容积腔311完成1次吸排气过程,对压缩机而言,曲轴10转动2圈,共计完成4次吸排气过程。It should be noted that, in this embodiment, the closed space surrounded by the
如图5、图7、图14至图17所示,流体机械包括两个法兰50,两个法兰50分别装配在缸套20的轴向端部和轴承200的轴向端部,缸套20设置有径向吸气孔220以及与径向吸气孔220连通的轴向分流孔230;其中,径向吸气孔220与缸套20径向上对应的限位通道31连通,轴承200设置有用于与轴向分流孔230连通的吸气贯通孔201,位于轴承200侧的法兰50具有吸气通道56,吸气通道56的一端与吸气贯通孔201连通,吸气通道56的另一端与轴承200处对应的限位通道31连通。这样,确保压缩机的吸气可靠性。As shown in Figure 5, Figure 7, Figure 14 to Figure 17, the fluid machine includes two
需要说明的是,在本实施例中,法兰50还包括盖板58,盖板58盖设在吸气通道56远离缸套20一侧的加工开口处,以对吸气通道56进行密封,确保气体能够从吸气贯通孔201通过吸气通道56顺利进入位于轴承200处的限位通道31内。It should be noted that, in the present embodiment, the
如图1至图17所示,缸套20的内壁面具有吸气腔23,吸气腔23与径向吸气孔220连通。这样,确保吸气腔23能够蓄存有大量的气体,以使的变容积腔311能够饱满吸气,从而使得压缩机能够足量吸气,并在吸气不足时,能够及时供给蓄存气体给变容积腔311,以保证压缩机的压缩效率。As shown in FIGS. 1 to 17 , the inner wall surface of the
可选地,吸气腔23为在缸套20的内壁面沿径向挖空形成的腔体,吸气腔23可以是1个,也可以是上下2个。Optionally, the
具体而言,吸气腔23绕缸套20的内壁面的周向延伸第一预设距离,以构成弧形吸气腔23。这样,确保吸气腔23的容积足够大,以蓄存大量的气体。Specifically, the
如图6、图15和17所示,缸套20具有压缩排气口22,且压缩排气口22与径向吸气孔220之间具有相位差,缸套20的外壁上开设有排气腔25,压缩排气口22由缸套20的内壁连通至排气腔25处,流体机械还包括排气阀组件60,排气阀组件60设置在排气腔25内并对应压缩排气口22设置。As shown in Figure 6, Figures 15 and 17, the
可选地,排气阀组件60通过紧固件安装到缸套20上。Optionally,
如图7所示,位于轴承200侧的法兰50设置有法兰排气口57,法兰排气口57与位于轴承200处的限位通道31连通,法兰排气口57位于轴承200的内圈侧以内。这样,避免轴承200遮挡法兰排气口57,从而确保压缩机的排气可靠性。As shown in Figure 7, the
需要说明的是,在实施例中,径向吸气孔220的末端为第一进气连通口,吸气通道56的末端为第二进气连通口,当缸套20处的滑块40处于进气位置时,第一进气连通口与对应的变容积腔311导通,当缸套20处的滑块40处于排气位置时,对应的变容积腔311与压缩排气口22导通;当轴承200处的滑块40处于进气位置时,第二进气连通口与对应的变容积腔311导通,当轴承200处的滑块40处于排气位置时,对应的变容积腔311与法兰排气口57导通。It should be noted that, in the embodiment, the end of the radial
下面对压缩机的运行进行具体介绍:The following is a detailed introduction to the operation of the compressor:
如图3所示,电机组件82带动曲轴10转动,曲轴10的两个偏心部11分别驱动对应的两个滑块40运动,滑块40绕曲轴10的轴心做公转的同时,滑块40相对于偏心部11自转,且滑块40沿限位通道31往复运动,并带动交叉槽结构30在缸套20内转动,滑块40公转的同时沿限位通道31进行往复运动而构成十字滑块机构运动方式。As shown in Figure 3, the
其他使用场合:该压缩机将吸、排气口交换位置,可以作为膨胀机使用。即,将压缩机的排气口作为膨胀机吸气口,通入高压气体,其他推动机构转动,膨胀后通过压缩机吸气口(膨胀机排气口)排出气体。Other usage occasions: the compressor can be used as an expander by exchanging the positions of the suction port and the exhaust port. That is, the exhaust port of the compressor is used as the suction port of the expander, and high-pressure gas is passed in, and other pushing mechanisms rotate, and the gas is discharged through the suction port of the compressor (exhaust port of the expander) after expansion.
当流体机械为膨胀机时,径向吸气孔220的末端为第一进气连通口,吸气通道56的末端为第二进气连通口,当缸套20处的滑块40处于进气位置时,压缩排气口22与对应的变容积腔311导通,当缸套20处的滑块40处于排气位置时,对应的变容积腔311与第一进气连通口导通;当轴承200处的滑块40处于进气位置时,法兰排气口57与对应的变容积腔311导通,当轴承200处的滑块40处于排气位置时,对应的变容积腔311与第二进气连通口导通。When the fluid machine is an expander, the end of the radial
实施例二Embodiment two
如图18和图19所示,缸套20的轴向端部的一端设置有轴承200。本实施例与实施例一的区别在于,本实施例的轴承200位于缸套20的轴向端部的下方侧。As shown in FIGS. 18 and 19 , a
需要说明的是,本实施例的缸套20和轴承200的相对位置只是有上下位置的区别,实施例一的吸排气方式同样适用于实施例二。It should be noted that the relative positions of the
实施例三Embodiment Three
如图20和图21所示,当所述缸套20的轴向端部的两端均设置有轴承200时,缸套20设置有径向吸气孔220以及与径向吸气孔220连通的轴向分流孔230;其中,轴向分流孔230的一端与两个限位通道31中的一个连通,轴向分流孔230的另一端与两个限位通道31中的另一个连通。As shown in Figure 20 and Figure 21, when both ends of the axial end of the
如图21所示,缸套20的内壁面具有吸气腔23,吸气腔23与轴向分流孔230连通。As shown in FIG. 21 , the inner wall of the
可选地,吸气腔23绕缸套20的内壁面的周向延伸第一预设距离,以构成弧形吸气腔23。Optionally, the
如图21所示,吸气腔23为两个,两个吸气腔23沿缸套20的轴向间隔设置,两个吸气腔23与两个限位通道31一一对应且连通。As shown in FIG. 21 , there are two
需要说明的是,在本实施例中,缸套20具有压缩排气口22,且压缩排气口22与径向吸气孔220之间具有相位差(本实施例缸套20上的压缩排气口22与实施例一中的图17中的压缩排气口22的位置和开设方式一致,此处不再赘述)。It should be noted that, in this embodiment, the
可选地,压缩排气口22为两个,两个压缩排气口22沿缸套20的轴向间隔设置,两个压缩排气口22与两个两个限位通道31一一对应且连通。Optionally, there are two
需要说明的是,当流体机械为压缩机时,吸气腔23的末端为进气连通口,当任一滑块40处于进气位置时,进气连通口与对应的变容积腔311导通;当任一滑块40处于排气位置时,对应的变容积腔311与压缩排气口22导通。It should be noted that, when the fluid machine is a compressor, the end of the
需要说明的是,当流体机械是膨胀机时,吸气腔23的末端为进气连通口,当任一滑块40处于进气位置时,压缩排气口22与对应的变容积腔311导通;当任一滑块40处于排气位置时,对应的变容积腔311与进气连通口导通。It should be noted that, when the fluid machine is an expander, the end of the
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、操作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
除非另外具体说明,否则在这些实施例中阐述的部件和步骤的相对布置、数字表达式和数值不限制本发明的范围。同时,应当明白,为了便于描述,附图中所示出的各个部分的尺寸并不是按照实际的比例关系绘制的。对于相关领域普通技术人员已知的技术、方法和设备可能不作详细讨论,但在适当情况下,所述技术、方法和设备应当被视为授权说明书的一部分。在这里示出和讨论的所有示例中,任何具体值应被解释为仅仅是示例性的,而不是作为限制。因此,示例性实施例的其它示例可以具有不同的值。应注意到:相似的标号和字母在下面的附图中表示类似项,因此,一旦某一项在一个附图中被定义,则在随后的附图中不需要对其进行进一步讨论。The relative arrangements of components and steps, numerical expressions and numerical values set forth in these embodiments do not limit the scope of the present invention unless specifically stated otherwise. At the same time, it should be understood that, for the convenience of description, the sizes of the various parts shown in the drawings are not drawn according to the actual proportional relationship. Techniques, methods and devices known to those of ordinary skill in the relevant art may not be discussed in detail, but where appropriate, such techniques, methods and devices should be considered part of the Authorized Specification. In all examples shown and discussed herein, any specific values should be construed as illustrative only, and not as limiting. Therefore, other examples of the exemplary embodiment may have different values. It should be noted that like numerals and letters denote like items in the following figures, therefore, once an item is defined in one figure, it does not require further discussion in subsequent figures.
为了便于描述,在这里可以使用空间相对术语,如“在……之上”、“在……上方”、“在……上表面”、“上面的”等,用来描述如在图中所示的一个器件或特征与其他器件或特征的空间位置关系。应当理解的是,空间相对术语旨在包含除了器件在图中所描述的方位之外的在使用或操作中的不同方位。例如,如果附图中的器件被倒置,则描述为“在其他器件或构造上方”或“在其他器件或构造之上”的器件之后将被定位为“在其他器件或构造下方”或“在其他器件或构造之下”。因而,示例性术语“在……上方”可以包括“在……上方”和“在……下方”两种方位。该器件也可以其他不同方式定位(旋转90度或处于其他方位),并且对这里所使用的空间相对描述作出相应解释。For the convenience of description, spatially relative terms may be used here, such as "on ...", "over ...", "on the surface of ...", "above", etc., to describe The spatial positional relationship between one device or feature shown and other devices or features. It will be understood that the spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, devices described as "above" or "above" other devices or configurations would then be oriented "beneath" or "above" the other devices or configurations. under other devices or configurations". Thus, the exemplary term "above" can encompass both an orientation of "above" and "beneath". The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptions used herein interpreted accordingly.
需要注意的是,这里所使用的术语仅是为了描述具体实施方式,而非意图限制根据本申请的示例性实施方式。如在这里所使用的,除非上下文另外明确指出,否则单数形式也意图包括复数形式,此外,还应当理解的是,当在本说明书中使用术语“包含”和/或“包括”时,其指明存在特征、步骤、工作、器件、组件和/或它们的组合。It should be noted that the terminology used here is only for describing specific implementations, and is not intended to limit the exemplary implementations according to the present application. As used herein, unless the context clearly dictates otherwise, the singular is intended to include the plural, and it should also be understood that when the terms "comprising" and/or "comprising" are used in this specification, they mean There are features, steps, operations, means, components and/or combinations thereof.
需要说明的是,本申请的说明书和权利要求书及上述附图中的术语“第一”、“第二”等是用于区别类似的对象,而不必用于描述特定的顺序或先后次序。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本申请的实施方式能够以除了在这里图示或描述的那些以外的顺序实施。It should be noted that the terms "first" and "second" in the description and claims of the present application and the above drawings are used to distinguish similar objects, but not necessarily used to describe a specific sequence or sequence. It is to be understood that the data so used are interchangeable under appropriate circumstances such that the embodiments of the application described herein can be practiced in sequences other than those illustrated or described herein.
以上所述仅为本发明的优选实施例而已,并不用于限制本发明,对于本领域的技术人员来说,本发明可以有各种更改和变化。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. For those skilled in the art, the present invention may have various modifications and changes. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.
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