WO2023103408A1 - Information acquisition apparatus for battery module, and battery module - Google Patents

Information acquisition apparatus for battery module, and battery module Download PDF

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Publication number
WO2023103408A1
WO2023103408A1 PCT/CN2022/108463 CN2022108463W WO2023103408A1 WO 2023103408 A1 WO2023103408 A1 WO 2023103408A1 CN 2022108463 W CN2022108463 W CN 2022108463W WO 2023103408 A1 WO2023103408 A1 WO 2023103408A1
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WO
WIPO (PCT)
Prior art keywords
battery module
circuit board
flexible circuit
section
collection device
Prior art date
Application number
PCT/CN2022/108463
Other languages
French (fr)
Chinese (zh)
Inventor
马进司
Original Assignee
湖北亿纬动力有限公司
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Publication date
Application filed by 湖北亿纬动力有限公司 filed Critical 湖北亿纬动力有限公司
Publication of WO2023103408A1 publication Critical patent/WO2023103408A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/42Methods or arrangements for servicing or maintenance of secondary cells or secondary half-cells
    • H01M10/48Accumulators combined with arrangements for measuring, testing or indicating the condition of cells, e.g. the level or density of the electrolyte
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/20Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders
    • H01M50/284Mountings; Secondary casings or frames; Racks, modules or packs; Suspension devices; Shock absorbers; Transport or carrying devices; Holders with incorporated circuit boards, e.g. printed circuit boards [PCB]
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M50/00Constructional details or processes of manufacture of the non-active parts of electrochemical cells other than fuel cells, e.g. hybrid cells
    • H01M50/50Current conducting connections for cells or batteries
    • H01M50/502Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing
    • H01M50/519Interconnectors for connecting terminals of adjacent batteries; Interconnectors for connecting cells outside a battery casing comprising printed circuit boards [PCB]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the present application relates to the field of battery technology, for example, to a battery module information collection device and a battery module.
  • Flexible Printed Circuit is a highly reliable flexible printed circuit board made of polyimide or polyester film as the base material.
  • most of the voltage and temperature signals of the battery module are collected in the form of arranging multiple flexible circuit boards or wiring in the middle of the battery module. Using the above method makes the space utilization rate of the wiring in the middle of the battery module not high, and at the same time It will increase the raw material cost of the flexible circuit board.
  • the application provides a battery module information collection device and a battery module, which are simple in structure, easy to produce, reduce waste of raw material costs, and have a high space utilization rate of the battery module.
  • the present application provides a battery module information collection device, which includes an insulating support and a flexible circuit board, the flexible circuit board is folded into a U-shaped strip, and the two extension sections of the U-shaped strip are arranged along the first direction and set up on the On the insulating support, the flexible circuit board is strip-shaped when unfolded, and the flexible circuit board is configured to collect battery information.
  • the present application provides a battery module, including a plurality of battery cells and the battery module information collection device described in any one of the above technical solutions.
  • FIG. 1 is a schematic structural diagram of a battery module information collection device provided in an embodiment of the present application
  • Fig. 2 is a schematic structural diagram of a flexible circuit board provided by an embodiment of the present application.
  • Fig. 3 is an enlarged view of part A in Fig. 1;
  • Fig. 4 is a schematic structural diagram of a battery module provided by an embodiment of the present application.
  • Insulation bracket 10. Avoidance hole; 11. First hot riveting post; 12. Second hot riveting post; 2. Flexible circuit board; 21. First section; 22. Second section; 23. Transition section; 24 , the first folding part; 25, the second folding part; 26, the connecting section; 27, the waist hole;
  • connection should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection, or integrated; it can be a mechanical connection, or a Electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components.
  • connection can be a fixed connection, or a detachable connection, or integrated; it can be a mechanical connection, or a Electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components.
  • a first feature being "on” or “under” a second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but pass between them. additional feature contacts.
  • “above”, “above” and “above” the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature.
  • “Below”, “beneath” and “under” the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
  • this embodiment provides a battery module information collection device
  • the battery module information collection device includes an insulating support 1 and a flexible circuit board 2
  • the flexible circuit board 2 is folded into a U-shaped strip, and the U-shaped
  • the two extensions of the shaped strip are arranged along the first direction and are erected on the insulating support 1
  • the flexible circuit board 2 is strip-shaped when unfolded.
  • a complete flexible circuit board 2 raw material can be completely divided into multiple flexible circuit boards 2, so that the utilization rate of raw materials is maximized; folded into a U-shaped strip so that the flexible circuit board 2 mounted on the insulating support 1 has two interconnected
  • the conductive circuit is convenient for subsequent assembly into the battery module, and realizes the function of the battery module information collection device in the battery module.
  • a plurality of avoidance holes 10 are provided on the insulating support 1 to meet the internal structure of the battery module, so that the applicability of the battery module information collection device is high; at the same time, it can also play a role
  • a plurality of escape holes 10 are arranged at intervals along the first direction.
  • the number, distribution position, shape and size of the avoidance holes 10 can be designed according to actual conditions.
  • the insulating support 1 is a plastic support, which is low in cost, good in insulating effect, light in weight, and improves the energy density of the battery module.
  • the flexible circuit board 2 includes a first section 21, a second section 22 and a transition section 23, the first section 21 and the second section 22 are connected through the transition section 23, and the first section 21 Extended along the first direction and form a first folded portion 24 at the connection with the first end of the transition section 23, the second section 22 is arranged along the first direction and formed at the connection with the second end of the transition section 23
  • the second folding part 25 . That is, the strip-shaped flexible circuit board 2 is U-shaped after being folded twice, and a first folded portion 24 and a second folded portion 25 are formed at the place of the folded twice.
  • the first folded portion 24 includes a stacked first plane and a second plane, the two ends of the first plane are respectively connected to the first segment 21 and the first end of the second plane, and the second end of the second plane is Connect the first end of transition section 23; The second end is connected to the second end of the transition section 23 .
  • the angle between the transition section 23 and the first section 21 is 90°, and the angle between the transition section 23 and the second section 22 is also 90°. That is, the U-shaped flexible circuit board 2 has a regular structure, making the battery module information collection device compact and regular, improving the aesthetics of the appearance and reducing the occupied space.
  • the angle between the transition section 23 and the first section 21 and the angle between the transition section 23 and the second section 22 can be set according to actual conditions, for example, avoidance settings can be made according to the internal structure of the battery module.
  • the insulating bracket 1 is provided with a first heat rivet post 11
  • the flexible circuit board 2 is provided with a waist-shaped hole 27
  • the flexible circuit board 2 is connected with the first heat rivet post 11 through the waist-shaped hole.
  • the first segment 21 and the second segment 22 are provided with a plurality of waist-shaped holes 27, and the waist-shaped holes 27 are connected with a plurality of first heat riveting posts 11 on the insulating support 1 one by one to realize the first
  • the fixing of the first section 21 and the second section 22; the setting of the waist-shaped hole 27 can effectively absorb the expansion force of the battery module during the collection process of the battery module, reduce the force on the body of the flexible circuit board 2, thereby improving the flexibility of the flexible circuit board 2.
  • the hot riveting connection can enhance the connection stability of the first section 21 and the second section 22, facilitate the positioning during connection, improve the accuracy of position connection, and the operation convenience is high, which is conducive to industrial batch production Production.
  • the battery module information collection device further includes a reinforcing plate 3, the reinforcing plate 3 is arranged at one end of the insulating support 1, the transition section 23 is located on the reinforcing plate 3, the first Both the folded portion 24 and the second folded portion 25 are connected to the reinforcing plate 3 .
  • the reinforcing plate 3 is set to fixedly support the first folding part 24 and the second folding part 25 and the transition section 23 between them, so that the connection of the flexible circuit board 2 is stable, and it is convenient for the subsequent battery module information collection device to be assembled on the battery. in the mod.
  • the relative position between the reinforcing plate 3 and the insulation can be set according to the internal space of the battery module, so as to adapt to the internal structure of the battery module and improve the energy density of the battery module.
  • the flexible circuit board 2 is also provided with a low-voltage connector 6, which is located in the transition section 23 and is configured to collect the voltage of the battery module.
  • first folded portion 24 and the second folded portion 25 are respectively connected to the reinforcing plate 3 through rivet buckles, so as to enhance the connection stability of the first folded portion 24 and the second folded portion 25 and provide high operational convenience.
  • the battery module information collection device further includes a plurality of busbars 4 and a plurality of collection pieces 5, and the plurality of busbars 4 are arranged in two rows on the insulating support 1, each row of busbars 4 is arranged along the first direction, the flexible circuit board 2 is located between two rows of busbars 4, and the busbars 4 are set as at least one of series and parallel batteries; each collection piece 5 The two ends are respectively connected to a bus 4 and a flexible circuit board 2 .
  • the battery cells can be connected in series through the busbar 4, or connected in parallel through the busbar 4, and the connection between the flexible circuit board 2 and the busbar 4 can be realized through the collection piece 5, that is, the cell information can be collected through the collection piece 5 and Delivered to the flexible circuit board 2.
  • the first segment 21, the second segment 22, the first row of bus bars 4 and the second row of bus bars 4 are arranged side by side at intervals, and the first segment 21 and the second segment 22 are located between the two rows of bus bars 4, It facilitates the connection of the collection sheet 5 with the first section 21 and the bus sheet 4 on the corresponding side, shortens the size of the collection sheet 5, thereby reducing the risk of fracture and saving materials.
  • the collection sheet 5 and the bus sheet 4 are connected by soldering, which is easy to operate and low in cost; the collection sheet 5 and the flexible circuit board 2 are welded by laser, and laser welding can improve the connection between the collection sheet 5 and the flexible circuit board 2 Accuracy, improve collection accuracy.
  • the collection sheet 5 is a nickel sheet, which has good electrical performance and better corrosion resistance.
  • a second thermal rivet post 12 is further arranged on the insulating support 1 , and each busbar 4 is connected to at least one second thermal rivet post 12 by thermal rivet.
  • the connection stability of the busbar 4 is enhanced. After the busbar 4 is welded, the movable gap of the insulating support 1 can be effectively eliminated, and the force deformation of the plastic upper cover can be reduced.
  • the bus bar 4 is an aluminum bar, which is light in weight and has good electrical performance.
  • the first section 21 and the second section 22 are respectively provided with a plurality of recesses on the side close to the bus bar 4 of the corresponding row.
  • the first side wall of the groove protrudes toward the second side wall, and a connecting section 26 is provided, and the two ends of the collection sheet 5 are respectively connected to the bus sheet 4 and the connecting section 26 .
  • the connecting section 26 is in a Z shape, so as to avoid the internal structure of the battery module and improve the utilization rate of the area.
  • the shape of the connecting section 26 can be set according to actual conditions.
  • the flexible circuit board 2 is further provided with a temperature sensor 9 , and the part of the flexible circuit board 2 provided with the temperature sensor 9 is bent downwards and extends below the insulating support 1 .
  • the temperature detection accuracy and sensitivity are improved.
  • this embodiment also provides a battery module, which includes a plurality of battery cells 100 and the above-mentioned battery module information collection device.
  • the multiple battery cells 100 are arranged side by side along the first direction, and the positive poles and negative poles on the multiple battery cells 100 are distributed in two rows.
  • the insulating support 1 is arranged on the pole end 101 of the battery cell 100, and the distribution of the positive pole and the negative pole of the battery cell 100 protrudes from the insulating support 1 to connect with the bus bar 4, and the reinforcing plate 3 is arranged on the One end plate of the battery module.
  • two batteries form a group
  • the positive poles of one group of batteries are located in the same row
  • the negative poles are located in the same row
  • the positive poles of two adjacent groups of batteries are located in two different rows, that is, the first battery cell
  • the positive poles of the second cell are on the same side
  • the positive poles of the third cell and the fourth cell are on the other side, and so on.
  • the positive poles of the first group of batteries are connected in parallel through a busbar 4, the negative poles of the first group and the positive poles of the second group are connected in series through a busbar 4, the negative poles of the second group and the positive poles of the third group Connect in series through a busbar 4 until the negative poles of the last group of cells are connected in parallel through a busbar 4 .
  • a temperature sensor 9 is respectively provided on the flexible circuit board 2 located at the positive pole and the negative pole of the battery module, and at least one temperature sensor 9 is also provided on the flexible circuit board 2 located between the positive pole and the negative pole of the battery module.
  • the temperature of the positive pole, the negative pole and the middle part of the battery module can be detected in time, the detection accuracy is high, and the temperature can be fed back in time, so as to deal with the abnormal situation in time.
  • the battery module is not only easy to assemble, but also reduces manufacturing costs and waste of raw materials; at the same time, it has high space utilization, light overall weight, strong internal structure stability, and vibration resistance Better, can realize industrialized batch production.

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Electrochemistry (AREA)
  • General Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Battery Mounting, Suspending (AREA)

Abstract

Disclosed in the present application are an information acquisition apparatus for a battery module, and a battery module. The information acquisition apparatus for a battery module comprises an insulating support and a flexible circuit board, wherein the flexible circuit board is folded into a U-shaped strip; two extensions of the U-shaped strip are arranged in a first direction and are mounted on the insulating support; and the flexible circuit board is in a strip shape during unfolding, and is configured to acquire cell information. The battery module comprises the information acquisition apparatus for a battery module.

Description

电池模组信息采集装置及电池模组Battery module information collection device and battery module
本申请要求在2021年12月09日提交中国专利局、申请号为202123079404.9的中国专利申请的优先权,该申请的全部内容通过引用结合在本申请中。This application claims the priority of a Chinese patent application with application number 202123079404.9 filed with the China Patent Office on December 09, 2021, the entire contents of which are incorporated herein by reference.
技术领域technical field
本申请涉及电池技术领域,例如涉及电池模组信息采集装置及电池模组。The present application relates to the field of battery technology, for example, to a battery module information collection device and a battery module.
背景技术Background technique
柔性电路板(Flexible Printed Circuit,FPC)是以聚酰亚胺或聚酯薄膜为基材制成的一种具有高度可靠性的可挠性印刷电路板。相关技术中,电池模组的电压和温度信号采集大部分采用布置多条柔性电路板或者在电池模组中间布线的形式,采用上述方式使得电池模组中间走线的空间利用率不高,同时会增加柔性电路板原材料成本。Flexible Printed Circuit (FPC) is a highly reliable flexible printed circuit board made of polyimide or polyester film as the base material. In related technologies, most of the voltage and temperature signals of the battery module are collected in the form of arranging multiple flexible circuit boards or wiring in the middle of the battery module. Using the above method makes the space utilization rate of the wiring in the middle of the battery module not high, and at the same time It will increase the raw material cost of the flexible circuit board.
发明内容Contents of the invention
本申请提供一种电池模组信息采集装置及电池模组,结构简单,便于生产,减少原材料成本浪费,电池模组的空间利用率较高。The application provides a battery module information collection device and a battery module, which are simple in structure, easy to produce, reduce waste of raw material costs, and have a high space utilization rate of the battery module.
本申请提供一种电池模组信息采集装置,包括绝缘支架以及柔性电路板,所述柔性电路板折叠为U形条,所述U形条的两个延伸段沿第一方向设置并搭设在所述绝缘支架上,所述柔性电路板展开时为条状,所述柔性电路板被设置为采集电芯信息。The present application provides a battery module information collection device, which includes an insulating support and a flexible circuit board, the flexible circuit board is folded into a U-shaped strip, and the two extension sections of the U-shaped strip are arranged along the first direction and set up on the On the insulating support, the flexible circuit board is strip-shaped when unfolded, and the flexible circuit board is configured to collect battery information.
本申请提供一种电池模组,包括多个电芯和上述任一技术方案所述的电池模组信息采集装置。The present application provides a battery module, including a plurality of battery cells and the battery module information collection device described in any one of the above technical solutions.
附图说明Description of drawings
下面将对本申请实施例描述中所需要使用的附图作简单的介绍。The following will briefly introduce the drawings that need to be used in the description of the embodiments of the present application.
图1是本申请实施例提供的电池模组信息采集装置的结构示意图;FIG. 1 is a schematic structural diagram of a battery module information collection device provided in an embodiment of the present application;
图2是本申请实施例提供的柔性电路板的结构示意图;Fig. 2 is a schematic structural diagram of a flexible circuit board provided by an embodiment of the present application;
图3是图1中A部分的放大图;Fig. 3 is an enlarged view of part A in Fig. 1;
图4是本申请实施例提供的电池模组的结构示意图。Fig. 4 is a schematic structural diagram of a battery module provided by an embodiment of the present application.
图中:In the picture:
1、绝缘支架;10、避让孔;11、第一热铆柱;12、第二热铆柱;2、柔性电路板;21、第一段;22、第二段;23、过渡段;24、第一折叠部;25、第二折叠部;26、连接段;27、腰型孔;1. Insulation bracket; 10. Avoidance hole; 11. First hot riveting post; 12. Second hot riveting post; 2. Flexible circuit board; 21. First section; 22. Second section; 23. Transition section; 24 , the first folding part; 25, the second folding part; 26, the connecting section; 27, the waist hole;
3、补强板;4、汇流片;5、采集片;6、低压连接器;7、正极引出片;8、负极引出片;9、温度传感器;3. Reinforcing plate; 4. Confluence piece; 5. Acquisition piece; 6. Low-voltage connector; 7. Positive lead-out piece; 8. Negative lead-out piece; 9. Temperature sensor;
100、电芯;101、极柱端。100, electric core; 101, pole end.
具体实施方式Detailed ways
下面结合附图和实施例对本申请作说明。可以理解的是,此处所描述的实施例用于解释本申请。另外还需要说明的是,为了便于描述,附图中仅示出了与本申请相关的部分而非全部结构。The application will be described below in conjunction with the accompanying drawings and embodiments. It should be understood that the embodiments described herein are used to explain the present application. In addition, it should be noted that, for the convenience of description, only some structures related to the present application are shown in the drawings but not all structures.
在本申请的描述中,术语“相连”、“连接”、“固定”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据实际情况理解上述术语在本申请中的含义。In the description of this application, the terms "connected", "connected" and "fixed" should be understood in a broad sense, for example, it can be a fixed connection, or a detachable connection, or integrated; it can be a mechanical connection, or a Electrical connection; it can be directly connected or indirectly connected through an intermediary, and it can be the internal communication of two components or the interaction relationship between two components. Those skilled in the art can understand the meanings of the above terms in this application according to the actual situation.
在本申请中,第一特征在第二特征之“上”或之“下”可以包括第一和第二特征直接接触,也可以包括第一和第二特征不是直接接触而是通过它们之间的另外的特征接触。而且,第一特征在第二特征“之上”、“上方”和“上面”包括第一特征在第二特征正上方和斜上方,或仅仅表示第一特征水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”包括第一特征在第二特征正下方和斜下方,或仅仅表示第一特征水平高度小于第二特征。In this application, a first feature being "on" or "under" a second feature may include that the first and second features are in direct contact, and may also include that the first and second features are not in direct contact but pass between them. additional feature contacts. Moreover, "above", "above" and "above" the first feature on the second feature include that the first feature is directly above and obliquely above the second feature, or simply means that the first feature is horizontally higher than the second feature. "Below", "beneath" and "under" the first feature to the second feature include that the first feature is directly below and obliquely below the second feature, or simply means that the first feature has a lower level than the second feature.
在本实施例的描述中,术语“上”、“下”、“左”、“右”等方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述和简化操作,而不是指示或暗示所指的装置或元件具有特定的方位、以特定的方位构造和操作。在本申请的描述中,除非另有说明,“多个”的含义是两个或两个以上。此外,术语“第一”、“第二”仅仅用于在描述上加以区分,并没有特殊的含义。In the description of this embodiment, the terms "up", "down", "left", "right" and other orientations or positional relationships are based on the orientations or positional relationships shown in the drawings, and are only for the convenience of description and simplification of operations. It does not indicate or imply that the referred device or element has a particular orientation, is constructed, or operates in a particular orientation. In the description of the present application, unless otherwise specified, "plurality" means two or more. In addition, the terms "first" and "second" are only used to distinguish in description, and have no special meaning.
如图1至图3所示,本实施例提供一种电池模组信息采集装置,该电池模组信息采集装置包括绝缘支架1以及柔性电路板2,柔性电路板2折叠为U形条,U形条的两个延伸段沿第一方向设置并搭设在绝缘支架1上,柔性电路板2展开时为条状。通过将条状的柔性电路板2折叠成U形条,并将U形条的两个延伸端沿第一方向搭设在绝缘支架1上,能够极大地节省柔性电路板2的原材 料浪费。即一块完整的柔性电路板2原材料能够完全分为多条柔性电路板2,使得原材料的利用率最大化;折叠成U形条使得搭载在绝缘支架1上的柔性电路板2具有两条相互串联导通的线路,便于后续装配至电池模组中,实现电池模组信息采集装置在电池模组中的作用。As shown in Figures 1 to 3, this embodiment provides a battery module information collection device, the battery module information collection device includes an insulating support 1 and a flexible circuit board 2, the flexible circuit board 2 is folded into a U-shaped strip, and the U-shaped The two extensions of the shaped strip are arranged along the first direction and are erected on the insulating support 1 , and the flexible circuit board 2 is strip-shaped when unfolded. By folding the strip-shaped flexible circuit board 2 into a U-shaped strip, and placing the two extension ends of the U-shaped strip on the insulating support 1 along the first direction, the waste of raw materials of the flexible circuit board 2 can be greatly saved. That is, a complete flexible circuit board 2 raw material can be completely divided into multiple flexible circuit boards 2, so that the utilization rate of raw materials is maximized; folded into a U-shaped strip so that the flexible circuit board 2 mounted on the insulating support 1 has two interconnected The conductive circuit is convenient for subsequent assembly into the battery module, and realizes the function of the battery module information collection device in the battery module.
可选地,如图1所示,绝缘支架1上开设有多个避让孔10,以满足电池模组的内部结构,使得该电池模组信息采集装置的适用性较高;同时,还可以起到一定的散热作用,避免电池模组与电池模组信息采集装置之间形成近似密封的环境,提高散热效率;且还能够减轻绝缘支架1的重量,提高电池模组的能量密度。示例性地,多个避让孔10沿第一方向间隔设置。在一实施例中,避让孔10的数量、分布位置和形状大小等均可以根据实际情况设计。可选地,绝缘支架1为塑胶支架,成本低廉,绝缘效果好,质量较轻,提高电池模组的能量密度。Optionally, as shown in Figure 1, a plurality of avoidance holes 10 are provided on the insulating support 1 to meet the internal structure of the battery module, so that the applicability of the battery module information collection device is high; at the same time, it can also play a role To achieve a certain heat dissipation effect, avoid the formation of a nearly sealed environment between the battery module and the battery module information collection device, improve heat dissipation efficiency; and also reduce the weight of the insulating support 1 and increase the energy density of the battery module. Exemplarily, a plurality of escape holes 10 are arranged at intervals along the first direction. In an embodiment, the number, distribution position, shape and size of the avoidance holes 10 can be designed according to actual conditions. Optionally, the insulating support 1 is a plastic support, which is low in cost, good in insulating effect, light in weight, and improves the energy density of the battery module.
在一实施例中,如图2所示,柔性电路板2包括第一段21、第二段22和过渡段23,第一段21和第二段22通过过渡段23连接,第一段21沿第一方向延伸设置,并在与过渡段23的第一端的连接处形成第一折叠部24,第二段22沿第一方向设置,并在与过渡段23的第二端的连接处形成第二折叠部25。即将条形的柔性电路板2经过两次折叠后呈现U形,并在两次折叠的地方形成第一折叠部24和第二折叠部25。在一实施例中,第一折叠部24包括堆叠的第一平面和第二平面,第一平面的两端分别连接第一段21和第二平面的第一端,第二平面的第二端连接过渡段23的第一端;第二折叠部25包括堆叠的第三平面和第四平面,第三平面的两端分别连接第二段22和第四平面的第一端,第四平面的第二端连接过渡段23的第二端。在上述结构下,不仅操作方便,结构简单,还能够极大地减少原材料的浪费,节省成本,提高经济效益。In one embodiment, as shown in FIG. 2 , the flexible circuit board 2 includes a first section 21, a second section 22 and a transition section 23, the first section 21 and the second section 22 are connected through the transition section 23, and the first section 21 Extended along the first direction and form a first folded portion 24 at the connection with the first end of the transition section 23, the second section 22 is arranged along the first direction and formed at the connection with the second end of the transition section 23 The second folding part 25 . That is, the strip-shaped flexible circuit board 2 is U-shaped after being folded twice, and a first folded portion 24 and a second folded portion 25 are formed at the place of the folded twice. In one embodiment, the first folded portion 24 includes a stacked first plane and a second plane, the two ends of the first plane are respectively connected to the first segment 21 and the first end of the second plane, and the second end of the second plane is Connect the first end of transition section 23; The second end is connected to the second end of the transition section 23 . Under the above structure, not only is the operation convenient and the structure is simple, but also the waste of raw materials can be greatly reduced, the cost can be saved, and the economic benefit can be improved.
可选地,过渡段23和第一段21之间的夹角呈90°,过渡段23和第二段22之间的夹角也呈90°。即U形柔性电路板2结构规整,使得该电池模组信息采集装置结构紧凑规整,提高外观的美观度以及减少占用空间。在一实施例中,过渡段23和第一段21之间的夹角以及过渡段23和第二段22之间的夹角可以根据实际情况设置,例如根据电池模组内部结构进行避让设置。Optionally, the angle between the transition section 23 and the first section 21 is 90°, and the angle between the transition section 23 and the second section 22 is also 90°. That is, the U-shaped flexible circuit board 2 has a regular structure, making the battery module information collection device compact and regular, improving the aesthetics of the appearance and reducing the occupied space. In an embodiment, the angle between the transition section 23 and the first section 21 and the angle between the transition section 23 and the second section 22 can be set according to actual conditions, for example, avoidance settings can be made according to the internal structure of the battery module.
可选地,绝缘支架1上设置有第一热铆柱11,柔性电路板2上开设有腰型孔27,柔性电路板2通过腰形孔与第一热铆柱11配合连接。在一实施例中,第一段21和第二段22上开设有多个腰型孔27,腰型孔27与绝缘支架1上的多个第一热铆柱11一一配合连接,实现第一段21和第二段22的固定;腰型孔27的设置在电池模组采集过程中能有效吸收电池模组膨胀的力,减少柔性电路板2本体的受力,从而提高柔性电路板2的使用寿命以及电池模组的安全性。本实 施例中,采用热铆连接,能够增强第一段21和第二段22的连接稳定性,便于连接时的定位,提高位置连接准确性,且操作便利性较高,有利于产业化批量生产。Optionally, the insulating bracket 1 is provided with a first heat rivet post 11 , and the flexible circuit board 2 is provided with a waist-shaped hole 27 , and the flexible circuit board 2 is connected with the first heat rivet post 11 through the waist-shaped hole. In one embodiment, the first segment 21 and the second segment 22 are provided with a plurality of waist-shaped holes 27, and the waist-shaped holes 27 are connected with a plurality of first heat riveting posts 11 on the insulating support 1 one by one to realize the first The fixing of the first section 21 and the second section 22; the setting of the waist-shaped hole 27 can effectively absorb the expansion force of the battery module during the collection process of the battery module, reduce the force on the body of the flexible circuit board 2, thereby improving the flexibility of the flexible circuit board 2. service life and the safety of the battery module. In this embodiment, the hot riveting connection can enhance the connection stability of the first section 21 and the second section 22, facilitate the positioning during connection, improve the accuracy of position connection, and the operation convenience is high, which is conducive to industrial batch production Production.
在一实施例中,如图1所示,该电池模组信息采集装置还包括补强板3,补强板3设置于绝缘支架1的一端,过渡段23位于补强板3上,第一折叠部24和第二折叠部25均连接于补强板3。本实施例中,补强板3设置为固定支撑第一折叠部24和第二折叠部25以及其间的过渡段23,使得柔性电路板2连接稳定,便于后续电池模组信息采集装置装配于电池模组中。可选地,补强板3与绝缘之间的相对位置可以根据电池模组的内部空间设置,以适应电池模组的内部结构,提高电池模组的能量密度。In one embodiment, as shown in FIG. 1, the battery module information collection device further includes a reinforcing plate 3, the reinforcing plate 3 is arranged at one end of the insulating support 1, the transition section 23 is located on the reinforcing plate 3, the first Both the folded portion 24 and the second folded portion 25 are connected to the reinforcing plate 3 . In this embodiment, the reinforcing plate 3 is set to fixedly support the first folding part 24 and the second folding part 25 and the transition section 23 between them, so that the connection of the flexible circuit board 2 is stable, and it is convenient for the subsequent battery module information collection device to be assembled on the battery. in the mod. Optionally, the relative position between the reinforcing plate 3 and the insulation can be set according to the internal space of the battery module, so as to adapt to the internal structure of the battery module and improve the energy density of the battery module.
本实施例中,柔性电路板2上还设置有低压连接器6,低压连接器6位于过渡段23,设置为采集电芯模组的电压。In this embodiment, the flexible circuit board 2 is also provided with a low-voltage connector 6, which is located in the transition section 23 and is configured to collect the voltage of the battery module.
可选地,第一折叠部24和第二折叠部25分别通过铆钉扣与补强板3连接,增强第一折叠部24和第二折叠部25的连接稳定性,操作便利性较高。Optionally, the first folded portion 24 and the second folded portion 25 are respectively connected to the reinforcing plate 3 through rivet buckles, so as to enhance the connection stability of the first folded portion 24 and the second folded portion 25 and provide high operational convenience.
在一实施例中,如图1和图3所示,该电池模组信息采集装置还包括多个汇流片4和多个采集片5,多个汇流片4呈两排排布设置于绝缘支架1上,每排汇流片4沿第一方向排布,柔性电路板2位于两排汇流片4之间,汇流片4设置为串联和并联电芯中的至少一种;每个采集片5的两端分别连接于一个汇流片4和柔性电路板2。可以通过汇流片4将电芯串联连接,也可以通过汇流片4将电芯并联连接,并通过采集片5实现柔性电路板2和汇流片4的连接,即通过采集片5采集电芯信息并输送至柔性电路板2。可选地,第一段21、第二段22、第一排汇流片4和第二排汇流片4间隔并排设置,且第一段21和第二段22位于两排汇流片4之间,便于采集片5与第一段21和相应侧的汇流片4连接,缩短采集片5的尺寸,从而降低断裂风险和节省材料。In one embodiment, as shown in Figure 1 and Figure 3, the battery module information collection device further includes a plurality of busbars 4 and a plurality of collection pieces 5, and the plurality of busbars 4 are arranged in two rows on the insulating support 1, each row of busbars 4 is arranged along the first direction, the flexible circuit board 2 is located between two rows of busbars 4, and the busbars 4 are set as at least one of series and parallel batteries; each collection piece 5 The two ends are respectively connected to a bus 4 and a flexible circuit board 2 . The battery cells can be connected in series through the busbar 4, or connected in parallel through the busbar 4, and the connection between the flexible circuit board 2 and the busbar 4 can be realized through the collection piece 5, that is, the cell information can be collected through the collection piece 5 and Delivered to the flexible circuit board 2. Optionally, the first segment 21, the second segment 22, the first row of bus bars 4 and the second row of bus bars 4 are arranged side by side at intervals, and the first segment 21 and the second segment 22 are located between the two rows of bus bars 4, It facilitates the connection of the collection sheet 5 with the first section 21 and the bus sheet 4 on the corresponding side, shortens the size of the collection sheet 5, thereby reducing the risk of fracture and saving materials.
本实施例中,采集片5与汇流片4通过锡焊连接,操作简单,成本较低;采集片5与柔性电路板2通过激光焊接,激光焊接能够提高采集片5与柔性电路板2的连接精度,提高采集精度。可选地,采集片5为镍片,镍片的电性性能好,耐腐蚀性较佳。In this embodiment, the collection sheet 5 and the bus sheet 4 are connected by soldering, which is easy to operate and low in cost; the collection sheet 5 and the flexible circuit board 2 are welded by laser, and laser welding can improve the connection between the collection sheet 5 and the flexible circuit board 2 Accuracy, improve collection accuracy. Optionally, the collection sheet 5 is a nickel sheet, which has good electrical performance and better corrosion resistance.
可选地,绝缘支架1上还设置有第二热铆柱12,每个汇流片4与至少一个第二热铆柱12热铆连接。增强汇流片4的连接稳定性,汇流片4焊接完成后,能有效消除绝缘支架1的活动间隙,减少吸塑上盖的受力变形。可选地,汇流片4为铝排,质量较轻,电学性能好。Optionally, a second thermal rivet post 12 is further arranged on the insulating support 1 , and each busbar 4 is connected to at least one second thermal rivet post 12 by thermal rivet. The connection stability of the busbar 4 is enhanced. After the busbar 4 is welded, the movable gap of the insulating support 1 can be effectively eliminated, and the force deformation of the plastic upper cover can be reduced. Optionally, the bus bar 4 is an aluminum bar, which is light in weight and has good electrical performance.
为了降低电池模组采集过程中电池模组振动或膨胀导致采集片5脱焊或者 断裂的风险,第一段21和第二段22分别靠近对应排的汇流片4的一侧开设有多个凹槽,凹槽的第一侧壁朝向第二侧壁凸出设置有连接段26,采集片5的两端分别连接于汇流片4和连接段26。即连接段26与第一段21本体和第二段22本体具有间隙,使得连接段26具有一定的弹性和活动空间,采集片5连接于连接段26,使得电池模组振动或膨胀时,连接段26能够吸收一定的振动,避免采集片5脱焊或断裂,提高该电池模组信息采集装置的稳定性和安全性。示例性地,连接段26呈Z形,以对电池模组的内部结构进行避让,提高面积利用率。在一实施例中,连接段26的形状可以根据实际情况设置。In order to reduce the risk of desoldering or breakage of the collection piece 5 caused by the vibration or expansion of the battery module during the collection process of the battery module, the first section 21 and the second section 22 are respectively provided with a plurality of recesses on the side close to the bus bar 4 of the corresponding row. The first side wall of the groove protrudes toward the second side wall, and a connecting section 26 is provided, and the two ends of the collection sheet 5 are respectively connected to the bus sheet 4 and the connecting section 26 . That is, there is a gap between the connecting section 26 and the first section 21 body and the second section 22 body, so that the connecting section 26 has a certain degree of flexibility and movement space, and the collection piece 5 is connected to the connecting section 26, so that when the battery module vibrates or expands, the connection The section 26 can absorb a certain amount of vibration, prevent the collection piece 5 from being desoldered or broken, and improve the stability and safety of the battery module information collection device. Exemplarily, the connecting section 26 is in a Z shape, so as to avoid the internal structure of the battery module and improve the utilization rate of the area. In an embodiment, the shape of the connecting section 26 can be set according to actual conditions.
可选地,柔性电路板2上还设置有温度传感器9,设置有温度传感器9的柔性电路板2的部分向下折弯伸至所述绝缘支架1的下方。以使得温度传感器9与电芯之间的距离较近,提高温度检测精度和灵敏度。Optionally, the flexible circuit board 2 is further provided with a temperature sensor 9 , and the part of the flexible circuit board 2 provided with the temperature sensor 9 is bent downwards and extends below the insulating support 1 . In order to make the distance between the temperature sensor 9 and the electric core relatively close, the temperature detection accuracy and sensitivity are improved.
如图4所示,本实施例还提供一种电池模组,该电池模组包括多个电芯100和上述的电池模组信息采集装置。多个电芯100沿第一方向并排排布,多个电芯100上的正极柱和负极柱呈两排分布。可选地,绝缘支架1设置于电芯100的极柱端101,并使得电芯100的正极柱和负极柱分布凸出绝缘支架1设置,以与汇流片4连接,补强板3设置于电池模组的一个端板上。As shown in FIG. 4 , this embodiment also provides a battery module, which includes a plurality of battery cells 100 and the above-mentioned battery module information collection device. The multiple battery cells 100 are arranged side by side along the first direction, and the positive poles and negative poles on the multiple battery cells 100 are distributed in two rows. Optionally, the insulating support 1 is arranged on the pole end 101 of the battery cell 100, and the distribution of the positive pole and the negative pole of the battery cell 100 protrudes from the insulating support 1 to connect with the bus bar 4, and the reinforcing plate 3 is arranged on the One end plate of the battery module.
示例性地,两个电芯为一组,一组电芯的正极柱位于同一排,负极柱位于同一排,相邻两组电芯的正极柱位于不同的两排,即第一个电芯和第二个电芯的正极柱均位于同一侧,第三个电芯和第四个电芯的正极柱位于另一侧,以此类推排布。第一组电芯的正极柱通过一个汇流片4并联连接,第一组的负极柱和第二组的正极柱通过一个汇流片4串联连接,第二组的负极柱和第三组的正极柱通过一个汇流片4串联连接,直至最后一组电芯的负极柱通过一个汇流片4并联连接。并在连接第一组的汇流片4上引出一个正极引出片7,在连接最后一组的汇流片4上引出一个负极引出片8,即正极引出片7为电池模组的正极,负极引出片8为电池模组的负极。For example, two batteries form a group, the positive poles of one group of batteries are located in the same row, the negative poles are located in the same row, and the positive poles of two adjacent groups of batteries are located in two different rows, that is, the first battery cell The positive poles of the second cell are on the same side, the positive poles of the third cell and the fourth cell are on the other side, and so on. The positive poles of the first group of batteries are connected in parallel through a busbar 4, the negative poles of the first group and the positive poles of the second group are connected in series through a busbar 4, the negative poles of the second group and the positive poles of the third group Connect in series through a busbar 4 until the negative poles of the last group of cells are connected in parallel through a busbar 4 . And draw a positive lead-out piece 7 on the bus piece 4 connected to the first group, and draw a negative lead-out piece 8 on the bus piece 4 connected to the last group, that is, the positive lead-out piece 7 is the positive pole of the battery module, and the negative lead-out piece 8 is the negative pole of the battery module.
可选地,位于电池模组正极和负极处的柔性电路板2上分别设置有一个温度传感器9,位于电池模组正极和负极之间的柔性电路板2上也设置有至少一个温度传感器9。在上述结构下,能够及时检测电池模组正极和负极以及中间部位的温度,检测精度较高,能够及时反馈,以便及时处理异常情况。Optionally, a temperature sensor 9 is respectively provided on the flexible circuit board 2 located at the positive pole and the negative pole of the battery module, and at least one temperature sensor 9 is also provided on the flexible circuit board 2 located between the positive pole and the negative pole of the battery module. Under the above structure, the temperature of the positive pole, the negative pole and the middle part of the battery module can be detected in time, the detection accuracy is high, and the temperature can be fed back in time, so as to deal with the abnormal situation in time.
通过使用电池模组信息采集装置,该电池模组不仅易于装配,还降低了制造成本,减少了原材料浪费;同时,空间利用率高,整体质量较轻,内部结构稳定性较强,抗振动能力较好,能够实现产业化批量生产。By using the battery module information collection device, the battery module is not only easy to assemble, but also reduces manufacturing costs and waste of raw materials; at the same time, it has high space utilization, light overall weight, strong internal structure stability, and vibration resistance Better, can realize industrialized batch production.

Claims (10)

  1. 一种电池模组信息采集装置,包括绝缘支架(1)以及柔性电路板(2),所述柔性电路板(2)折叠为U形条,所述U形条的两个延伸段沿第一方向设置并搭设在所述绝缘支架(1)上,所述柔性电路板(2)展开时为条状,所述柔性电路板(2)设置为采集电芯信息。A battery module information collection device, comprising an insulating support (1) and a flexible circuit board (2), the flexible circuit board (2) is folded into a U-shaped strip, and the two extensions of the U-shaped strip are along the first The direction is set and erected on the insulating support (1), the flexible circuit board (2) is strip-shaped when unfolded, and the flexible circuit board (2) is set to collect battery information.
  2. 根据权利要求1所述的电池模组信息采集装置,其中,所述柔性电路板(2)包括第一段(21)、第二段(22)和过渡段(23),所述第一段(21)和所述第二段(22)通过所述过渡段(23)连接,所述第一段(21)沿所述第一方向延伸设置,并在与所述过渡段(23)的第一端的连接处形成第一折叠部(24),所述第二段(22)沿所述第一方向设置,并在与所述过渡段(23)的第二端的连接处形成第二折叠部(25)。The battery module information collection device according to claim 1, wherein the flexible circuit board (2) comprises a first section (21), a second section (22) and a transition section (23), the first section (21) and the second section (22) are connected by the transition section (23), the first section (21) extends along the first direction, and is connected with the transition section (23) The connection of the first end forms a first fold (24), the second section (22) is arranged along the first direction, and forms a second fold at the connection with the second end of the transition section (23). Folding part (25).
  3. 根据权利要求1所述的电池模组信息采集装置,其中,所述绝缘支架(1)上设置有第一热铆柱(11),所述柔性电路板(2)上开设有腰型孔(27),所述柔性电路板(2)通过所述腰型孔(27)与所述第一热铆柱(11)配合连接。The battery module information collection device according to claim 1, wherein the insulating support (1) is provided with a first heat riveting post (11), and the flexible circuit board (2) is provided with a waist-shaped hole ( 27), the flexible circuit board (2) is mated and connected with the first heat riveting post (11) through the waist-shaped hole (27).
  4. 根据权利要求2所述的电池模组信息采集装置,还包括补强板(3),所述补强板(3)设置于所述绝缘支架(1)的一端,所述过渡段(23)位于所述补强板(3)上,所述第一折叠部(24)和所述第二折叠部(25)均连接于所述补强板(3)。The battery module information collection device according to claim 2, further comprising a reinforcing plate (3), the reinforcing plate (3) is arranged at one end of the insulating bracket (1), and the transition section (23) Located on the reinforcing plate (3), the first folding portion (24) and the second folding portion (25) are both connected to the reinforcing plate (3).
  5. 根据权利要求2所述的电池模组信息采集装置,还包括多个汇流片(4),多个所述汇流片(4)呈两排排布设置于所述绝缘支架(1)上,每排所述汇流片(4)沿所述第一方向排布,所述柔性电路板(2)位于两排所述汇流片(4)之间,所述汇流片(4)设置为串联和并联电芯中的至少一种。The battery module information collection device according to claim 2, further comprising a plurality of bus bars (4), the plurality of bus bars (4) arranged in two rows on the insulating support (1), each The bus bars (4) in rows are arranged along the first direction, the flexible circuit board (2) is located between two rows of bus bars (4), and the bus bars (4) are arranged in series and in parallel At least one of the battery cells.
  6. 根据权利要求5所述的电池模组信息采集装置,其中,所述绝缘支架(1)上设置多个第二热铆柱(12),每个所述汇流片(4)与至少一个所述第二热铆柱(12)热铆连接。The battery module information collection device according to claim 5, wherein a plurality of second heat riveting posts (12) are arranged on the insulating bracket (1), and each of the bus bars (4) is connected to at least one of the The second hot riveting column (12) is connected by hot riveting.
  7. 根据权利要求5所述的电池模组信息采集装置,还包括多个采集片(5),每个所述采集片(5)的两端分别连接于一个所述汇流片(4)和所述柔性电路板(2)。The battery module information collection device according to claim 5, further comprising a plurality of collection sheets (5), and the two ends of each collection sheet (5) are respectively connected to one of the bus sheets (4) and the Flexible circuit board (2).
  8. 根据权利要求7所述的电池模组信息采集装置,其中,所述第一段(21)和所述第二段(22)分别靠近对应排的所述汇流片(4)的一侧开设有多个凹槽,所述凹槽的第一侧壁朝向第二侧壁凸出设置有连接段(26),所述采集片(5)的两端分别连接于所述汇流片(4)和所述连接段(26)。The battery module information collection device according to claim 7, wherein the first section (21) and the second section (22) are respectively provided with a A plurality of grooves, the first side wall of the groove protrudes toward the second side wall and is provided with a connecting section (26), and the two ends of the collection sheet (5) are respectively connected to the bus sheet (4) and the The connecting section (26).
  9. 根据权利要求1所述的电池模组信息采集装置,还包括温度传感器(9),所述温度传感器(9)设置在所述柔性电路板(2)上,并位于所述绝缘支架(1) 的下方。The battery module information collection device according to claim 1, further comprising a temperature sensor (9), the temperature sensor (9) being arranged on the flexible circuit board (2) and located on the insulating support (1) below.
  10. 一种电池模组,包括多个电芯(100)和如权利要求1-9任一项所述电池模组信息采集装置。A battery module, comprising a plurality of battery cells (100) and the battery module information collection device according to any one of claims 1-9.
PCT/CN2022/108463 2021-12-09 2022-07-28 Information acquisition apparatus for battery module, and battery module WO2023103408A1 (en)

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