WO2023095284A1 - Pillbox window and method for manufacturing pillbox window - Google Patents

Pillbox window and method for manufacturing pillbox window Download PDF

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Publication number
WO2023095284A1
WO2023095284A1 PCT/JP2021/043396 JP2021043396W WO2023095284A1 WO 2023095284 A1 WO2023095284 A1 WO 2023095284A1 JP 2021043396 W JP2021043396 W JP 2021043396W WO 2023095284 A1 WO2023095284 A1 WO 2023095284A1
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Prior art keywords
welding
lead
collar
jig
window
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PCT/JP2021/043396
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French (fr)
Japanese (ja)
Inventor
尚也 宗本
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キヤノン電子管デバイス株式会社
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Priority to PCT/JP2021/043396 priority Critical patent/WO2023095284A1/en
Priority to JP2023563445A priority patent/JPWO2023095284A1/ja
Publication of WO2023095284A1 publication Critical patent/WO2023095284A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J23/00Details of transit-time tubes of the types covered by group H01J25/00
    • H01J23/36Coupling devices having distributed capacitance and inductance, structurally associated with the tube, for introducing or removing wave energy
    • H01J23/40Coupling devices having distributed capacitance and inductance, structurally associated with the tube, for introducing or removing wave energy to or from the interaction circuit
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P1/00Auxiliary devices
    • H01P1/08Dielectric windows
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01PWAVEGUIDES; RESONATORS, LINES, OR OTHER DEVICES OF THE WAVEGUIDE TYPE
    • H01P11/00Apparatus or processes specially adapted for manufacturing waveguides or resonators, lines, or other devices of the waveguide type

Definitions

  • Embodiments of the present invention relate to pillbox windows and methods of manufacturing pillbox windows.
  • An input coupler that introduces high-power high-frequency waves into an accelerating cavity maintained in vacuum, and an output circuit that extracts high-frequency power from a power tube such as a klystron. are known as pillbox windows.
  • the pillbox window has an input rectangular waveguide from a radio frequency source (RF source), a circular waveguide, and an output rectangular waveguide, the circular waveguide having a dielectric
  • RF source radio frequency source
  • ceramic window body airtight window
  • the dielectric airtight window separates the lead-in side and the lead-out side.
  • a sealing structure using a flange and a gasket is known as a sealing structure for each waveguide.
  • sealing structure for a waveguide in a pillbox window there is a sealing structure by Tig welding.
  • welding flanges are provided on the waveguides to be joined, respectively, and the welding flanges are fixed by TIG welding.
  • Welding was performed while measuring and controlling the high-frequency transmittance (VSWR) so that the welding collars would not rotate in the circumferential direction and be displaced.
  • VSWR high-frequency transmittance
  • the present embodiment has been made in view of the above points, and its purpose is to provide a pillbox window that can prevent adverse effects on electrical characteristics and can be easily assembled.
  • One embodiment includes a cylindrical circular waveguide, a square tube-shaped lead-in side rectangular waveguide that is provided at one end of the circular waveguide and introduces a high frequency from a high frequency source, and the circular waveguide.
  • a lead-out side rectangular waveguide having a rectangular cylindrical shape provided at the end for leading out high frequency waves, the circular waveguide having a dielectric hermetic window, the dielectric hermetic window separating the internal space from the lead-in side to the lead-out side.
  • the introduction side rectangular waveguide and the extraction side rectangular waveguide are each the above It is connected to a circular connection plate connected to the end face of the circular waveguide, and at least one of the connection plates has on its outer periphery another welding collar welded to the one welding collar, Both the welding collar and the other welding collar are formed with a groove or hole for fitting a rotation restricting jig that restricts rotation in the circumferential direction, and the entire circumferential direction including the groove or hole is It is a welded-in pillbox window.
  • Another embodiment is the method of manufacturing a pillbox window according to claim 1, wherein the rotation restricting jig is fitted into the holes or grooves of the one welding collar and the other welding collar. It has a fitting convex portion, and the fitting convex portion is attached to the one welding flange and the other welding flange before the one welding flange and the other welding flange are fixed by welding.
  • a rotation restricting step of restricting relative rotation in the circumferential direction by joining together a torque applying step of tightening the one welding collar and the other welding collar with a torque applying jig to a predetermined torque;
  • a first welding step of welding a portion of the one welding flange and the other welding flange excluding the hole or the groove and after the first welding step, the rotation regulating a jig removing step of removing the jig and the torque imparting jig; and a second welding step of welding the hole or groove portion of the one welding collar and the other welding collar after the jig removing step. and a method of manufacturing a pillbox window.
  • FIG. 1 is a cross-sectional view of a pillbox window according to a first embodiment.
  • 2 is a sectional view showing the circular waveguide unit shown in FIG. 1.
  • FIG. 3 is a sectional view of the rectangular waveguide unit shown in FIG. 1.
  • FIG. 4A and 4B are views of one and the other welding flanges shown in FIG. 1, where (a) is a perspective view and (b) is a front view.
  • 5A and 5B are views of the rotation restricting jig according to the first embodiment, in which FIG. 5A is a front view, and FIG. 6A and 6B are views showing one welding collar fitted to the lead-in side connecting plate, where (a) is a perspective view and (b) is a front view.
  • FIG. 7A and 7B are views showing the other welding flange and lead-out side connecting plate fitted to the circular waveguide, in which FIG. 7A is a perspective view and FIG. 7B is a rear view.
  • FIG. 8 is a cross-sectional view of a pillbox window assembly having a rotation restricting jig and a torque imparting jig according to the first embodiment.
  • FIG. 9 is a cross-sectional view showing an example of an application of a pillbox window, where (a) the pillbox window is installed in front of the cavity, and (b) the pillbox window is installed vertically into the cavity.
  • FIG. 8 is a cross-sectional view of a pillbox window assembly having a rotation restricting jig and a torque imparting jig according to the first embodiment.
  • FIG. 9 is a cross-sectional view showing an example of an application of a pillbox window, where (a) the pillbox window is installed in front of the cavity, and (b) the pillbox window is installed
  • FIG. 3 is a cross-sectional view showing an example of an assembly that 10A and 10B are views of one welding flange and the other welding collar according to the second embodiment, where (a) is a perspective view and (b) is a front view.
  • 11A and 11B are views of the lead-in side connection plate, in which FIG. 11A is a perspective view and FIG. 11B is a front view.
  • 12A and 12B are views of a rotation restricting jig according to the second embodiment, in which FIG. 12A is a front view and FIG. 12B is a side view.
  • FIG. 13 is a cross-sectional view of a pillbox window assembly having a rotation restricting jig and a torque imparting jig according to the second embodiment.
  • FIG. 13 is a cross-sectional view of a pillbox window assembly having a rotation restricting jig and a torque imparting jig according to the second embodiment.
  • FIG. 14 is a diagram showing the rotation angle of the outlet side with respect to the inlet side in the pillbox window.
  • FIG. 15 is a graph showing the relationship between the design frequency and the VSWR for each rotation angle.
  • FIG. 16 is a graph showing the relationship between rotation angle and VSWR.
  • FIG. 17 is a graph showing the relationship between VSWR and cavity parameter characteristics (f, R, Q) in cavities of the same shape.
  • the pillbox window 1 includes a cylindrical circular waveguide 3 and a square cylindrical lead-in rectangular waveguide 5 for introducing high frequency waves from a high frequency source. , and a derivation-side rectangular waveguide 7 in the shape of a rectangular tube for deriving high frequencies.
  • the circular waveguide 3 has a cylindrical shape, and a circular dielectric hermetic window (ceramic window) 9 is connected to the inside of the cylinder.
  • the dielectric hermetic window 9 transmits a predetermined high frequency, and divides the internal space of the circular waveguide 3 into an introduction side and an extraction side.
  • the circular waveguide 3 includes a circular waveguide and a circular waveguide having an additional structure such as a cooling structure.
  • a circular lead-in side connection plate 11 is connected to the lead-in end of the circular waveguide 3, and a circular lead-out side connection plate 13 is connected to the lead-out end.
  • An introduction-side rectangular waveguide 5 is connected to the center of the introduction-side connection plate 11
  • an extraction-side rectangular waveguide 7 is connected to the center of the output-side connection plate 13 .
  • One ring-shaped welding flange 15 is connected to the outer circumference of the introduction-side connection plate 11
  • the other ring-shaped welding flange 17 is connected to each outer circumference of the introduction-side end of the circular waveguide 3 . ing.
  • the one welding collar 15 and the other welding collar 17 are shaped so that the portions to be welded have the same structure, and are of the same type.
  • the welding collars 15 and 17 are made of metal such as stainless steel plated with Ni (nickel) or the like. Since the welding flanges 15 and 17 on one side and the other have the same construction, only one welding flange 15 will be described below.
  • One welding flange 15 has an inner peripheral side portion 19 and an outer peripheral side portion 21, and the thickness W1 (see FIG. 1) of the inner peripheral side portion 19 is replaced by the thickness W2 (see FIG. 1) of the outer peripheral side portion 21. ).
  • the inner peripheral side portion 19 of one welding flange 15 is connected to the outer peripheral surface of the introduction side connection plate 11
  • the inner peripheral side portion 19 of the other welding flange 17 is connected to the outer peripheral surface of the circular waveguide 3 . are doing.
  • a plurality of holes 22 are formed in the outer peripheral side portion 21 at intervals in the circumferential direction. In this embodiment, three holes 22 are formed at regular intervals.
  • the inner peripheral side portion 19 is formed with a fitting convex portion 19a protruding toward the inner peripheral side. As shown in FIG. 6, the fitting protrusion 19a is fitted to the fitting recess 11b (see FIG. 11) formed in the lead-in side connection plate 11 for positioning. The position in the rotational direction may be adjusted only by marking lines K, which will be described later, without providing the fitting concave portion 11b.
  • one welding collar 15 and the other welding collar 17 are arranged to face each other, and the facing surface 23 is a flat surface, and the inner peripheral side 19 to the outer peripheral side 21 are arranged to face each other. It has a dimension H spanning The connection of each member described above is performed using a metal brazing material.
  • One welding flange 15 and the other welding flange 17 have opposing surfaces 23 butted against each other, and the outer peripheral edge thereof is welded and fixed by a welding portion 25 .
  • Welding is, for example, arc welding.
  • the welded portion 25 is also welded to each hole 22 by filling the hole 22 .
  • the pillbox window 1 of this embodiment includes two units 31, a circular waveguide unit 31 (see FIG. 2) and a rectangular waveguide unit 33 (see FIG. 3). , 33 are respectively assembled, and these units 31 and 33 are welded and fixed by the welding portion 25 (see FIG. 1).
  • a dielectric airtight window 9 is attached to the inner peripheral surface of the cylindrical circular waveguide 3
  • the other welding flange 17 is fitted to the outer peripheral surface of the introduction side end of the circular waveguide 3
  • a circular waveguide unit 31 is assembled by attaching a lead-out side connection plate 13 fitted with a lead-out rectangular waveguide 7 to the lead-out side end of the circular waveguide 3 .
  • the fitting position of the other welding flange 17 and lead-out side connection plate 13 with respect to the circular waveguide 3 is based on the fitting portion 7a of the lead-out rectangular waveguide 7 (see FIG. 1).
  • Assembly is carried out based on at least two marking lines K (indicated by dashed lines in the drawing), or at least two recesses (or projections) 13b (there are three in the drawing) are formed in each part through holes 22.
  • the marking line K of the circular waveguide 3, the marking line K of the welding flange 17 on the other side, and the marking line K of the lead-out side connection plate are aligned with each other, and the circular waveguide 3 Positioning in the rotational direction is performed according to the machining dimensions of each part.
  • each attached member is connected by metal brazing.
  • the rectangular waveguide unit 33 is formed by welding one end to the outer circumference of the introduction-side connection plate 11 in which the introduction-side rectangular waveguide 5 (not shown in FIG. 6) is fitted. Assemble by fitting the brim 15 for use.
  • the fitting position of one welding flange 15 with respect to the lead-in side connecting plate 11 is based on at least two marking lines K (indicated by broken lines in the figure) with reference to the fitting portion 5a of the lead-in rectangular waveguide 5.
  • marking lines K indicated by broken lines in the figure
  • positioning in the rotational direction is performed according to the machining dimensions of the parts.
  • each attached member is connected by metal brazing.
  • the rotation restricting jig 35 includes a ring-shaped jig main body 35a and a fitting protrusion 35b.
  • the jig main body 35a is formed in a shape overlapping the outer peripheral side portion 21 of one welding flange 15 (see FIG. 8).
  • the fitting protrusion 35b is a pin that fits into the holes 22 (see FIG.
  • the fitting protrusions 35b are provided at three locations at equal intervals in the circumferential direction of the jig body 35a.
  • the torque applying jig 37 is composed of a pair of holding bodies 39a and 39b, a torque restricting member 41, and a tightening tool 43. As shown in FIG. The torque applying jigs 37 are provided at three positions corresponding to the positions of the fitting projections 35b of the rotation restricting jig 35. As shown in FIG. Of the pair of clamping bodies 39a and 39b, one clamping body 39a is placed in contact with the lead-in side surface 11a of the lead-in side connection plate 11, and the other clamping body 29b is arranged in contact with the lead-out side face 13a of the lead-out side connection plate 13. As shown in FIG.
  • the torque regulating member 41 has a lead-in side end 41a and a lead-out side end 41b with diameters smaller than that of an intermediate part 41c.
  • the lead-in side end portion 41a and the lead-out side end portion 41b are movably inserted into the corresponding insertion holes of the lead-in side connection plate 11 and the lead-out side connection plate 13, respectively.
  • the intermediate portion 41c is brought into contact with the intermediate portion 41c to restrict the applied torque from becoming excessive.
  • the fastener 43 includes a threaded shaft 43a which is entirely threaded, and nuts 43b which are screwed onto both ends of the threaded shaft 43a. 11 and lead-out side connection plate 13 . Then, the torque applying jig 37 applies a predetermined torque by tightening the nut 43b.
  • first welding step After that, the outer peripheral side portions 21 of the one welding flange 15 and the other welding flange 17 excluding the hole 22 are fixed by welding (first welding step). Next, the nut 43b is loosened, the torque applying jig 37 is removed, and the rotation restricting jig 35 is removed (jig removing step). After that, the holes 22 (see FIG. 4) of one welding flange 15 and the other welding flange 17 and their surroundings are welded (second welding step). A welding rod having the same diameter is inserted into the hole 22 for welding.
  • the one welding collar 15 and the other welding collar 17 are restricted from rotating in the circumferential direction by the rotation restricting jig 35 (see FIG. 5) fitted in the hole 22. Since welding is performed in this state, it is possible to prevent phase shift in the rotational direction during welding. Further, since the hole 22 of one welding flange 15 and the other welding flange 17 is welded after the rotation restricting jig 35 is removed, the one welding flange 15 and the other welding flange 17 are welded together. It is possible to reliably perform vacuum sealing over the entire circumference. Since the rotation restricting jig 35 prevents rotational deviation and the torque imparting jig 37 allows the pillbox window 1 to be manufactured with a predetermined torque, adverse effects on electrical characteristics can be prevented and assembly can be easily performed.
  • the assembled pillbox window 1 can prevent the rotation angle (deviation) ⁇ (see FIG. 14) of the lead-out rectangular waveguide 7 with respect to the lead-in rectangular waveguide 5, and the rotation angle (Displacement) ⁇ could be limited to 1° or less.
  • the pillbox window 1 may be installed horizontally with respect to the cavity 50 as shown in FIG.
  • the lead-in rectangular waveguide 5 and lead-out rectangular waveguide 7 should be parallel with a level or the like.
  • the high-frequency transmittance (VSWR) must be measured and managed for assembly and installation.
  • the cause of the error in the rotational direction of the lead-in rectangular waveguide 5 and lead-out rectangular waveguide 7 is the hole 22 of the welding flange 17 and the jig body 35a.
  • FIG. 14 shows the deviation angle ⁇ in the rotational direction between the lead-in rectangular waveguide 5 and lead-out rectangular waveguide 7 .
  • FIG. 15 shows the rotation positions when the shift angle ⁇ is 0, 2.5°, 5°, 7.5°, and 10°.
  • FIG. 10 shows simulation results of frequency dependence of VSWR;
  • the horizontal axis is the frequency f and the vertical axis is the VSWR, showing the installation angle dependency of the VSWR on the design frequency.
  • FIG. 17 shows the Q value (quality value) of the cavity parameter and the shunt impedance when the geometric structure of the cavity 50 (see FIG. 9) is constant and the VSWR of the dielectric airtight window (RF window) 9 (see FIG. 1) is varied.
  • the horizontal axis represents VSWR, and the vertical axis represents relative ratios of f, R, and Q.
  • the VSWR of the pillbox window 1 changes depending on the installation angle (deviation angle) ⁇ in the rotational direction of the lead-out rectangular waveguide 7 with respect to the lead-in rectangular waveguide 5, as shown in FIG.
  • the fluctuation of the VSWR of the pillbox window greatly affects the Q value and the shunt impedance R of the cavity 50 .
  • the pillbox window 1 of the present embodiment since the shift angle ⁇ can be suppressed within 1°, the fluctuation of VSWR caused by the shift angle ⁇ in the rotational direction is suppressed within ⁇ 0.01. At the same time, it is possible to finish with a certain quality without spending time on assembly.
  • FIG. 10 As shown in FIG. 10, in this second embodiment, grooves 24 are formed in the welding flanges 15 and 17 on one and the other side instead of the holes 22 of the first embodiment.
  • the grooves 24 are formed in the shape of rectangular depressions, and in this embodiment, are formed at three locations at equal intervals in the circumferential direction. As shown in FIG.
  • the lead-in connection plate 11 has at least two marking lines K (broken lines in the drawing) with reference to the fitting portion 5a of the lead-in rectangular waveguide 5, as in the first embodiment. ) are formed, and one marking line is formed at a position corresponding to the fitting recess 11b.
  • the rotation restricting jig 35 includes a plate-like jig body 35 a and a fitting protrusion 35 b that fits into the groove 24 .
  • An arcuate portion 35c along the outer periphery of the welding collars 15 and 17 is formed in the jig body 35a.
  • the fitting protrusion 35b is formed so as to protrude from the arcuate portion 35c.
  • the jig main body 35a has a large-diameter regulation member insertion hole 45a through which the intermediate portion 41c (see FIG. 13) of the torque regulation member 41 is inserted, and a screw shaft 43a (see FIG. 13) of the fastener 43.
  • a small-diameter screw shaft insertion hole 45b is formed.
  • the screw shaft 43a is inserted through the screw shaft insertion hole 45b (see FIG. 12) of the jig body 35a, and the intermediate portion 41c of the torque regulation member 41 is inserted through the regulation member insertion hole 45a (see FIG. 12).
  • the clamping member 39a is arranged on the lead-in side surface 11a of the lead-in side connection plate 11, and the other clamping member 39b is arranged on the lead-out side surface 13a of the lead-out side connection plate 13, so that torque regulating members corresponding to the clamping members 39a and 39b are provided.
  • the ends 41a and 41b of the screw shaft 41 are inserted, and the end of the screw shaft 43a is inserted and tightened with a nut 43b.
  • the grooves 24 (see FIG. 10) of the welding collars 15 and 17 and their surroundings are welded (first welding step), and then the torque imparting jig 37 and the rotation restrictor are welded.
  • the jig 35 is removed from the welding flanges 15, 17 (jig removal step), and the grooves 24 (see FIG. 10) of the welding flanges 15, 17 and their surroundings are welded (second welding step).
  • the number of holes 22 and grooves 24 formed in the welding collars 15 and 17 is not limited to three, and may be formed in any number such as four or six in the circumferential direction.
  • the shape of the hole 22 is not limited to a circle, and may be rectangular or hexagonal, and the shape is not limited.
  • the groove 24 is not limited to being rectangular, and may be arcuate.

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Abstract

The present invention includes a circular waveguide with a cylindrical shape, a lead-in side rectangular waveguide, and a lead-out side rectangular waveguide. The circular waveguide includes a dielectric airtight window that partitions an internal space into a lead-in side and a lead-out side and one welding collar disposed on the circumference of an end face of at least one of the lead-in side and the lead-out side. The lead-in side rectangular waveguide and the lead-out side rectangular waveguide are connected to circular connecting plates that are connected to the corresponding end faces of the circular waveguide; and another welding collar to be welded to the one welding collar is provided on the circumference of at least one of the connecting plates. A groove or a hole, into which a rotation restriction jig for restricting rotation in the circumferential direction is fit, is formed in each of the one welding collar and the other welding collar; and the entire circumference of each of the one welding collar and the other welding collar including the groove or the hole is fixed by welding.

Description

ピルボックス窓及びピルボックス窓の製造方法Pillbox window and method of manufacturing pillbox window
 本発明の実施形態は、ピルボックス窓及びピルボックス窓の製造方法に関する。 Embodiments of the present invention relate to pillbox windows and methods of manufacturing pillbox windows.
 真空に保たれた加速空洞に、大電力高周波を導入する入力結合器や、クライストロンに代表される電力管から高周波電力を取り出す出力回路において、真空と大気、ガスまたは真空との間を分ける要素部品として、ピルボックス窓が公知である。
 ピルボックス窓は、高周波源(RF源)からの導入側の矩形導波管と、円形導波管と、導出側矩形導波管とを備えており、円形導波管には内部空間に誘電体気密窓(セラミックス窓)が設けられており、この誘電体気密窓で導入側と導出側を区画している。
 係るピルボックス窓において、各導波管の封止構造として、フランジ及びガスケットを用いた封止構造が公知である。
An input coupler that introduces high-power high-frequency waves into an accelerating cavity maintained in vacuum, and an output circuit that extracts high-frequency power from a power tube such as a klystron. are known as pillbox windows.
The pillbox window has an input rectangular waveguide from a radio frequency source (RF source), a circular waveguide, and an output rectangular waveguide, the circular waveguide having a dielectric A body airtight window (ceramic window) is provided, and the dielectric airtight window separates the lead-in side and the lead-out side.
In such a pillbox window, a sealing structure using a flange and a gasket is known as a sealing structure for each waveguide.
特開平7-321501号公報JP-A-7-321501
 一方、ピルボックス窓における導波管の他の封止構造として、Tig溶接による封止構造がある。
 かかる溶接は、接合する導波管にそれぞれ溶接用つばを設け、溶接用つばどうしをTig溶接により固定するが、溶接用つばどうしを水準器等の測定器具で水平になるように測定したり、溶接用つばどうしが周方向に回転してずれないように高周波透過率(VSWR)を測定して管理しつつ溶接をおこなっていた。
 しかし、各測定器具による測定作業では、測定に手間がかかると共に測定にばらつきが生じ、ピルボックスを設置した電子管・加速管の電気特性に悪影響を与える問題があった。
On the other hand, as another sealing structure for a waveguide in a pillbox window, there is a sealing structure by Tig welding.
In such welding, welding flanges are provided on the waveguides to be joined, respectively, and the welding flanges are fixed by TIG welding. Welding was performed while measuring and controlling the high-frequency transmittance (VSWR) so that the welding collars would not rotate in the circumferential direction and be displaced.
However, the measurement work using each measuring instrument is time-consuming and causes variations in measurement, which adversely affects the electrical characteristics of the electron tube and acceleration tube in which the pillbox is installed.
 本実施形態は、以上の点に鑑みなされたもので、その目的は、電気特性の悪影響を防止でき且つ簡易に組み立てできるピルボックス窓の提供することにある。 The present embodiment has been made in view of the above points, and its purpose is to provide a pillbox window that can prevent adverse effects on electrical characteristics and can be easily assembled.
 一実施形態は、円筒形状の円形導波管と、前記円形導波管の一端に設けて高周波源から高周波を導入する四角筒形状の導入側矩形導波管と、前記円形導波管の他端に設けて高周波を導出する四角筒形状の導出側矩形導波管とを備え、前記円形導波管は、誘電体気密窓を有し、前記誘電体気密窓で内部空間を導入側と導出側とに区画しており且つ導入側と導出側の少なくとも一方側の端面の外周に一方の溶接用つばを有し、前記導入側矩形導波管及び前記導出側矩形導波管は、それぞれ前記円形導波管の端面に接続する円形の接続板に接続されており、且つ少なくとも一方の接続板は外周に、前記一方の溶接用つばに溶接される他方の溶接用つばを有し、前記一方の溶接用つばと他方の溶接用つばとは共に、周方向の回転を規制する回転規制治具が篏合するための溝又は孔が形成されており、前記溝又は孔を含む周方向全体が溶接固定されているピルボックス窓である。 One embodiment includes a cylindrical circular waveguide, a square tube-shaped lead-in side rectangular waveguide that is provided at one end of the circular waveguide and introduces a high frequency from a high frequency source, and the circular waveguide. A lead-out side rectangular waveguide having a rectangular cylindrical shape provided at the end for leading out high frequency waves, the circular waveguide having a dielectric hermetic window, the dielectric hermetic window separating the internal space from the lead-in side to the lead-out side. and has one welding flange on the outer circumference of the end face on at least one side of the introduction side and the extraction side, and the introduction side rectangular waveguide and the extraction side rectangular waveguide are each the above It is connected to a circular connection plate connected to the end face of the circular waveguide, and at least one of the connection plates has on its outer periphery another welding collar welded to the one welding collar, Both the welding collar and the other welding collar are formed with a groove or hole for fitting a rotation restricting jig that restricts rotation in the circumferential direction, and the entire circumferential direction including the groove or hole is It is a welded-in pillbox window.
 他の実施形態は、請求項1に記載のピルボックス窓の製造方法であって、前記回転規制治具は前記一方の溶接用つばと他方の溶接用つばの前記孔又は前記溝に嵌合する嵌合凸部を有し、前記一方の溶接用つばと他方の溶接用つばとを溶接固定する前に、前記嵌合凸部を前記一方の溶接用つばと前記他方の溶接用つばとに篏合して相対的に周方向の回転を規制する回転規制工程と、前記一方の溶接用つばと前記他方の溶接用つばを、トルク付与治具により所定のトルクで締め付けるトルク付与工程と、前記回転規制工程及びトルク付与工程の後に、前記一方の溶接用つばと他方の溶接用つばの前記孔又は前記溝を除く部分を溶接する第1溶接工程と、前記第1溶接工程の後に、前記回転規制治具及びトルク付与治具を除去する治具除去工程と、前記治具除去工程の後に前記一方の溶接用つばと前記他方の溶接用つばの前記孔又は溝の部分を溶接する第2溶接工程と、を備えるピルボックス窓の製造方法である。 Another embodiment is the method of manufacturing a pillbox window according to claim 1, wherein the rotation restricting jig is fitted into the holes or grooves of the one welding collar and the other welding collar. It has a fitting convex portion, and the fitting convex portion is attached to the one welding flange and the other welding flange before the one welding flange and the other welding flange are fixed by welding. a rotation restricting step of restricting relative rotation in the circumferential direction by joining together; a torque applying step of tightening the one welding collar and the other welding collar with a torque applying jig to a predetermined torque; After the regulating step and the torque applying step, a first welding step of welding a portion of the one welding flange and the other welding flange excluding the hole or the groove, and after the first welding step, the rotation regulating a jig removing step of removing the jig and the torque imparting jig; and a second welding step of welding the hole or groove portion of the one welding collar and the other welding collar after the jig removing step. and a method of manufacturing a pillbox window.
図1は、第1実施形態に係るピルボックス窓の断面図である。FIG. 1 is a cross-sectional view of a pillbox window according to a first embodiment. 図2は、図1に示す円形導波管ユニットを示す断面図である。2 is a sectional view showing the circular waveguide unit shown in FIG. 1. FIG. 図3は、図1に示す矩形導波管ユニットの断面図である。3 is a sectional view of the rectangular waveguide unit shown in FIG. 1. FIG. 図4は、図1に示す一方及び他方の溶接用つばの図であり、(a)は斜視図、(b)は正面図である。4A and 4B are views of one and the other welding flanges shown in FIG. 1, where (a) is a perspective view and (b) is a front view. 図5は、第1実施形態に係る回転規制治具の図であり、(a)は正面図、(b)は(a)に示すA-A断面図である。5A and 5B are views of the rotation restricting jig according to the first embodiment, in which FIG. 5A is a front view, and FIG. 図6は、導入側接続板に一方の溶接用つばを篏合した図であり、(a)は斜視図、(b)は正面図である。6A and 6B are views showing one welding collar fitted to the lead-in side connecting plate, where (a) is a perspective view and (b) is a front view. 図7は、円形導波管に他方の溶接用つば及び導出側接続板を篏合した図であり、(a)は斜視図、(b)は背面図である。7A and 7B are views showing the other welding flange and lead-out side connecting plate fitted to the circular waveguide, in which FIG. 7A is a perspective view and FIG. 7B is a rear view. 図8は、第1実施形態に係る回転規制治具及びトルク付与治具を設置したピルボックス窓組立体の断面図である。FIG. 8 is a cross-sectional view of a pillbox window assembly having a rotation restricting jig and a torque imparting jig according to the first embodiment. 図9は、ピルボックス窓の適用例であり(a)ピルボックス窓が空洞の正面に設置されるアセンブリ例を示す断面図であり、(b)はピルボックス窓が空洞の垂直方向に設置されるアセンブリ例を示す断面図である。FIG. 9 is a cross-sectional view showing an example of an application of a pillbox window, where (a) the pillbox window is installed in front of the cavity, and (b) the pillbox window is installed vertically into the cavity. FIG. 3 is a cross-sectional view showing an example of an assembly that 図10は、第2実施形態に係る一方及び他方の溶接用つばの図であり、(a)は斜視図、(b)は正面図である。10A and 10B are views of one welding flange and the other welding collar according to the second embodiment, where (a) is a perspective view and (b) is a front view. 図11は、導入側接続板の図であり、(a)は斜視図、(b)は正面図である。11A and 11B are views of the lead-in side connection plate, in which FIG. 11A is a perspective view and FIG. 11B is a front view. 図12は、第2実施形態に係る回転規制治具の図であり、(a)は正面図、(b)は側面図である。12A and 12B are views of a rotation restricting jig according to the second embodiment, in which FIG. 12A is a front view and FIG. 12B is a side view. 図13は、第2実施形態に係る回転規制治具及びトルク付与治具を設置したピルボックス窓組立体の断面図である。FIG. 13 is a cross-sectional view of a pillbox window assembly having a rotation restricting jig and a torque imparting jig according to the second embodiment. 図14は、ピルボックス窓における導入側に対する導出側の回転角度を示す図である。FIG. 14 is a diagram showing the rotation angle of the outlet side with respect to the inlet side in the pillbox window. 図15は、設計周波数に対する周波数とVSWRとの関係を回転角度毎に示すグラフである。FIG. 15 is a graph showing the relationship between the design frequency and the VSWR for each rotation angle. 図16は、回転角度とVSWRとの関係を示すグラフである。FIG. 16 is a graph showing the relationship between rotation angle and VSWR. 図17は、同一形状の空洞における、VSWRと空洞パラメータ特性(f、R、Q)との関係を示すグラフである。FIG. 17 is a graph showing the relationship between VSWR and cavity parameter characteristics (f, R, Q) in cavities of the same shape.
 以下に、図面を参照しながら、一実施形態について詳細に説明する。なお、図面は、説明をより明確にするため、実際の態様に比べて、各部の幅、厚さ、形状等について模式的に表される場合があるが、あくまで一例であって、本発明の解釈を限定するものではない。また、本明細書と各図において、既出の図に関して前述したものと同一又は類似した機能を発揮する構成要素には同一の参照符号を付し、重複する詳細な説明を適宜省略することがある。 An embodiment will be described in detail below with reference to the drawings. In addition, in order to make the description clearer, the drawings may schematically show the width, thickness, shape, etc. of each part compared to the actual embodiment, but this is only an example, and the embodiment of the present invention. It does not limit interpretation. In addition, in this specification and each figure, the same reference numerals are given to components that exhibit the same or similar functions as those described above with respect to the previous figures, and redundant detailed description may be omitted as appropriate. .
 まず、図1~図9、図11を参照して、第1実施の形態について説明する。
 図1に示すように、第1実施の形態に係るピルボックス窓1は、円筒形状の円形導波管3と、高周波源からの高周波を導入する四角筒形状の導入側矩形導波管5と、高周波を導出する四角筒形状の導出側矩形導波管7とを備えている。
 円形導波管3は、円筒形状であり、円筒の内部に円形の誘電体気密窓(セラミックス窓)9が接続されている。誘電体気密窓9は、所定の高周波を透過するものであり、円形導波管3の内部空間を導入側と導出側とに区画している。
 円形導波管3には、円形導波管及び、円形導波管に冷却構造等の付加的構造構を備えるものを含む。
 円形導波管3の導入側端には円形の導入側接続板11が接続されており、導出側端には円形の導出側接続板13が接続されている。
 導入側接続板11には中央に導入側矩形導波管5が接続されており、導出側接続板13には中央に導出側矩形導波管7が接続されている。
First, the first embodiment will be described with reference to FIGS. 1 to 9 and 11. FIG.
As shown in FIG. 1, the pillbox window 1 according to the first embodiment includes a cylindrical circular waveguide 3 and a square cylindrical lead-in rectangular waveguide 5 for introducing high frequency waves from a high frequency source. , and a derivation-side rectangular waveguide 7 in the shape of a rectangular tube for deriving high frequencies.
The circular waveguide 3 has a cylindrical shape, and a circular dielectric hermetic window (ceramic window) 9 is connected to the inside of the cylinder. The dielectric hermetic window 9 transmits a predetermined high frequency, and divides the internal space of the circular waveguide 3 into an introduction side and an extraction side.
The circular waveguide 3 includes a circular waveguide and a circular waveguide having an additional structure such as a cooling structure.
A circular lead-in side connection plate 11 is connected to the lead-in end of the circular waveguide 3, and a circular lead-out side connection plate 13 is connected to the lead-out end.
An introduction-side rectangular waveguide 5 is connected to the center of the introduction-side connection plate 11 , and an extraction-side rectangular waveguide 7 is connected to the center of the output-side connection plate 13 .
 導入側接続板11の外周にはリング状の一方の溶接用つば15が接続されており、円形導波管3の導入側端の各外周にはリング状の他方の溶接用つば17が接続されている。
 図1及び図4に示すように、一方の溶接用つば15及び他方の溶接用つば17は、それぞれ溶接される部分が同様の構造を持つ形状としてあり、同種のものが用いられている。各溶接用つば15、17はステンレス等の金属にNi(ニッケル)等がメッキされている。
 一方及び他方の溶接用つば15、17は同じ構成であるから、以下の説明では一方の溶接用つば15にいて説明する。
 また、一方の溶接用つば15は、内周側部19と外周側部21とを有し、内周側部19の厚みW1(図1参照)を外周側部21の厚みW2(図1参照)よりも大きくしている。一方の溶接用つば15の内周側部19を導入側接続板11の外周面に接続しており、他方の溶接用つば17の内周側部19を円形導波管3の外周面に接続している。
 図4に示すように、外周側部21には、その周方向に間隔をあけて、複数の孔22が形成されている。この実施形態では、等間隔に3つの孔22が形成されている。
 内周側部19には、内周側に突設する篏合用凸部19aが形成されている。篏合用凸部19aは、図6に示すように、導入側接続板11に形成された篏合用凹部11b(図11参照)に篏合して位置決めするものであるが、篏合用凸部19aと篏合用凹部11bとを設けないで、後述するケガキ線Kのみで、回転方向の位置調整をしても良い。
One ring-shaped welding flange 15 is connected to the outer circumference of the introduction-side connection plate 11 , and the other ring-shaped welding flange 17 is connected to each outer circumference of the introduction-side end of the circular waveguide 3 . ing.
As shown in FIGS. 1 and 4, the one welding collar 15 and the other welding collar 17 are shaped so that the portions to be welded have the same structure, and are of the same type. The welding collars 15 and 17 are made of metal such as stainless steel plated with Ni (nickel) or the like.
Since the welding flanges 15 and 17 on one side and the other have the same construction, only one welding flange 15 will be described below.
One welding flange 15 has an inner peripheral side portion 19 and an outer peripheral side portion 21, and the thickness W1 (see FIG. 1) of the inner peripheral side portion 19 is replaced by the thickness W2 (see FIG. 1) of the outer peripheral side portion 21. ). The inner peripheral side portion 19 of one welding flange 15 is connected to the outer peripheral surface of the introduction side connection plate 11 , and the inner peripheral side portion 19 of the other welding flange 17 is connected to the outer peripheral surface of the circular waveguide 3 . are doing.
As shown in FIG. 4, a plurality of holes 22 are formed in the outer peripheral side portion 21 at intervals in the circumferential direction. In this embodiment, three holes 22 are formed at regular intervals.
The inner peripheral side portion 19 is formed with a fitting convex portion 19a protruding toward the inner peripheral side. As shown in FIG. 6, the fitting protrusion 19a is fitted to the fitting recess 11b (see FIG. 11) formed in the lead-in side connection plate 11 for positioning. The position in the rotational direction may be adjusted only by marking lines K, which will be described later, without providing the fitting concave portion 11b.
 図1に示すように、一方の溶接用つば15と他方の溶接用つば17とは、対向して配置してあり、対向面23は平坦面であり、内周側部19から外周側部21に亘る寸法Hを有する。
 尚、上述した各部材の接続は、金属ろう材を用いた接続がされている。
As shown in FIG. 1, one welding collar 15 and the other welding collar 17 are arranged to face each other, and the facing surface 23 is a flat surface, and the inner peripheral side 19 to the outer peripheral side 21 are arranged to face each other. It has a dimension H spanning
The connection of each member described above is performed using a metal brazing material.
 一方の溶接用つば15と他方の溶接用つば17とは互いに対向面23を突き合わせてあり、外周縁を溶接部25により溶接固定している。溶接は、例えばアーク溶接である。
 溶接部25は、各孔22に対しても孔22を埋めて溶接してある。
One welding flange 15 and the other welding flange 17 have opposing surfaces 23 butted against each other, and the outer peripheral edge thereof is welded and fixed by a welding portion 25 . Welding is, for example, arc welding.
The welded portion 25 is also welded to each hole 22 by filling the hole 22 .
 次に、本実施形態に係るピルボックス窓1の製造方法について説明する。
 図2及び図3に示すように、本実施形態のピルボックス窓1は、円形導波管ユニット31(図2参照)と、矩形導波管ユニット33(図3参照)との2つのユニット31、33をそれぞれ組み立てて、これらのユニット31と33を溶接部25(図1参照)により溶接固定して製造している。
Next, a method for manufacturing the pillbox window 1 according to this embodiment will be described.
As shown in FIGS. 2 and 3, the pillbox window 1 of this embodiment includes two units 31, a circular waveguide unit 31 (see FIG. 2) and a rectangular waveguide unit 33 (see FIG. 3). , 33 are respectively assembled, and these units 31 and 33 are welded and fixed by the welding portion 25 (see FIG. 1).
 図2に示すように、円筒形状の円形導波管3の内周面に誘電体気密窓9を取り付け、円形導波管3の導入側端の外周面に他方の溶接用つば17を嵌め、導出側矩形導波管7を嵌めた導出側接続板13を、円形導波管3の導出側端に取り付けて円形導波管ユニット31を組み立てる。
 円形導波管3に対する他方の溶接用つば17及び導出側接続板13の嵌め合い位置は、図7に示すように、導出側矩形導波管7(図1参照)の嵌め込み部7aを基準とした少なくとも2本のケガキ線K(図中破線で示す)を基準にしてアセンブリを実施し、又は各部品に少なくとも2点の凹部(又は凸部)13b(図中では3つある)を孔22の位置に対応させる様に配置し、円形導波管3のケガキ線Kと他方の溶接用つば17のケガキ線Kと導出側接続板のケガキ線Kとを一致させて、円形導波管3に組み付けることにより、各部品の加工寸法で回転方向の位置出しを行う。
 このように組み立てた円形導波管ユニット31(図2参照)について、取り付けた各部材を金属ロウ付けにより接続する。
As shown in FIG. 2, a dielectric airtight window 9 is attached to the inner peripheral surface of the cylindrical circular waveguide 3, the other welding flange 17 is fitted to the outer peripheral surface of the introduction side end of the circular waveguide 3, A circular waveguide unit 31 is assembled by attaching a lead-out side connection plate 13 fitted with a lead-out rectangular waveguide 7 to the lead-out side end of the circular waveguide 3 .
As shown in FIG. 7, the fitting position of the other welding flange 17 and lead-out side connection plate 13 with respect to the circular waveguide 3 is based on the fitting portion 7a of the lead-out rectangular waveguide 7 (see FIG. 1). Assembly is carried out based on at least two marking lines K (indicated by dashed lines in the drawing), or at least two recesses (or projections) 13b (there are three in the drawing) are formed in each part through holes 22. The marking line K of the circular waveguide 3, the marking line K of the welding flange 17 on the other side, and the marking line K of the lead-out side connection plate are aligned with each other, and the circular waveguide 3 Positioning in the rotational direction is performed according to the machining dimensions of each part.
With respect to the circular waveguide unit 31 (see FIG. 2) assembled in this way, each attached member is connected by metal brazing.
 図3及び図6に示すように、矩形導波管ユニット33は、導入側矩形導波管5(図6では図示を省略している)を嵌めた導入側接続板11の外周に一方の溶接用つば15を嵌めて組み立てる。導入側接続板11に対する一方の溶接用つば15の嵌め合い位置は、導入側矩形導波管5の嵌め込み部5aを基準とした少なくとも2本のケガキ線K(図中破線で示す)を基準にしてアセンブリを実施し、又は導入側接続板11の篏合用凹部11bと一方の溶接用つば15の篏合用凸部19aを篏合することにより部品加工寸法で回転方向の位置出しを行う。
 このように組み立てた矩形導波管ユニット33について、取り付けた各部材を金属ロウ付けにより接続する。
As shown in FIGS. 3 and 6, the rectangular waveguide unit 33 is formed by welding one end to the outer circumference of the introduction-side connection plate 11 in which the introduction-side rectangular waveguide 5 (not shown in FIG. 6) is fitted. Assemble by fitting the brim 15 for use. The fitting position of one welding flange 15 with respect to the lead-in side connecting plate 11 is based on at least two marking lines K (indicated by broken lines in the figure) with reference to the fitting portion 5a of the lead-in rectangular waveguide 5. Alternatively, by fitting the fitting concave portion 11b of the lead-in side connecting plate 11 and the fitting convex portion 19a of one of the welding flanges 15, positioning in the rotational direction is performed according to the machining dimensions of the parts.
For the rectangular waveguide unit 33 assembled in this way, each attached member is connected by metal brazing.
 次に、図8に示すように、円形導波管ユニット31と矩形導波管ユニット33とを位置合わせして、所定のトルクで接合して、溶接により固定するが、まず、位置合わせを行うため回転規制治具35とトルク付与治具37とについて説明する。
 図5に示すように、回転規制治具35は、リング状の治具本体35aと、嵌合突部35bを備えている。治具本体35aは、一方の溶接用つば15の外周側部21に重合する形状に形成されている(図8参照)。嵌合突部35bは、一方及び他方の溶接用つば15、17に形成されている孔22(図4参照)に嵌合するピンであり、治具本体35aの一面から突設されている。
 この実施形態では、嵌合突部35bは、治具本体35aの周方向において、等間隔で3カ所に設けている。
Next, as shown in FIG. 8, the circular waveguide unit 31 and the rectangular waveguide unit 33 are aligned, joined with a predetermined torque, and fixed by welding. Therefore, the rotation restricting jig 35 and the torque applying jig 37 will be described.
As shown in FIG. 5, the rotation restricting jig 35 includes a ring-shaped jig main body 35a and a fitting protrusion 35b. The jig main body 35a is formed in a shape overlapping the outer peripheral side portion 21 of one welding flange 15 (see FIG. 8). The fitting protrusion 35b is a pin that fits into the holes 22 (see FIG. 4) formed in the one and the other welding collars 15 and 17, and protrudes from one surface of the jig main body 35a.
In this embodiment, the fitting protrusions 35b are provided at three locations at equal intervals in the circumferential direction of the jig body 35a.
 図8に示すように、トルク付与治具37は、一対の挟持体39a、39bと、トルク規制部材41と、締付具43とから構成されている。トルク付与治具37は、回転規制治具35の嵌合突部35bの位置に対応して3か所に設けてある。
 一対の挟持体39a、39bにおいて、一方の挟持体39aは導入側接続板11の導入側面11aに、他方の挟持体29bは導出側接続板13の導出側面13aに当接して配置される。
 トルク規制部材41は導入側端部41aと導出側端部41bの径を中間部41cの径よりも小さくしてある。導入側端部41aと導出側端部41bとは、それぞれ対応する導入側接続板11の挿入孔と導出側接続板13の挿入孔に移動自在に挿入されるようにしてある。これにより、導入側接続板11と導出側接続板13との間隔が所定以上に狭くなった場合には、中間部41cに当接して、付与するトルクが過大にならないように規制している。
 締付具43は、全体にネジが形成されたネジ軸43aと、ネジ軸43aの両端部にそれぞれ螺合するナット43bとを備えており、ネジ軸43aの両端部は、それぞれ導入側接続板11と導出側接続板13とに挿通している。
 そして、トルク付与治具37では、ナット43bの締め付けにより所定のトルクを付与する。
As shown in FIG. 8, the torque applying jig 37 is composed of a pair of holding bodies 39a and 39b, a torque restricting member 41, and a tightening tool 43. As shown in FIG. The torque applying jigs 37 are provided at three positions corresponding to the positions of the fitting projections 35b of the rotation restricting jig 35. As shown in FIG.
Of the pair of clamping bodies 39a and 39b, one clamping body 39a is placed in contact with the lead-in side surface 11a of the lead-in side connection plate 11, and the other clamping body 29b is arranged in contact with the lead-out side face 13a of the lead-out side connection plate 13. As shown in FIG.
The torque regulating member 41 has a lead-in side end 41a and a lead-out side end 41b with diameters smaller than that of an intermediate part 41c. The lead-in side end portion 41a and the lead-out side end portion 41b are movably inserted into the corresponding insertion holes of the lead-in side connection plate 11 and the lead-out side connection plate 13, respectively. As a result, when the distance between the lead-in side connecting plate 11 and the lead-out side connecting plate 13 becomes narrower than a predetermined value, the intermediate portion 41c is brought into contact with the intermediate portion 41c to restrict the applied torque from becoming excessive.
The fastener 43 includes a threaded shaft 43a which is entirely threaded, and nuts 43b which are screwed onto both ends of the threaded shaft 43a. 11 and lead-out side connection plate 13 .
Then, the torque applying jig 37 applies a predetermined torque by tightening the nut 43b.
 次に、円形導波管ユニット31(図2参照)と矩形導波管ユニット33(図3参照)との位置合わせについて説明する。
 図8に示すように、円形導波管ユニット31に固定した他方の溶接用つば17(図2参照)と矩形導波管ユニット33に固定した一方の溶接用つば15(図3参照)を突き合わせて、各溶接用つば15、17の孔22(図4参照)を一致させて、回転規制治具35の嵌合突部35bを両溶接用つば15、17の孔22に嵌合する。これにより、円形導波管ユニット31の一方の溶接用つば15と矩形導波管ユニット33の他方の溶接用つば17との回転が規制される(回転規制工程)。
 その後、導入側接続板11の導入側面11aに一方の挟持体39aを当て、導出側接続板13の導出側面13aに他方の挟持体39bを当てるが、一方の挟持体39aと他方の挟持体39b間にはトルク規制部材41とネジ軸43aを挿入しておく。
 次に、ネジ軸43aをナット54bで締め付けて、一方の溶接用つば15と他方の溶接用つば17とを所定のトルクで突き合わせる(トルク付与工程)。
Next, alignment between the circular waveguide unit 31 (see FIG. 2) and the rectangular waveguide unit 33 (see FIG. 3) will be described.
As shown in FIG. 8, the other welding flange 17 (see FIG. 2) fixed to the circular waveguide unit 31 and the one welding flange 15 (see FIG. 3) fixed to the rectangular waveguide unit 33 are butted against each other. Then, the holes 22 (see FIG. 4) of the welding collars 15 and 17 are aligned with each other, and the fitting protrusion 35b of the rotation restricting jig 35 is fitted into the holes 22 of the welding collars 15 and 17. As shown in FIG. As a result, the rotation of one welding flange 15 of the circular waveguide unit 31 and the other welding flange 17 of the rectangular waveguide unit 33 is restricted (rotation restriction step).
After that, one holding member 39a is applied to the introduction side surface 11a of the introduction side connection plate 11, and the other holding member 39b is applied to the outlet side surface 13a of the outlet side connection plate 13. One holding member 39a and the other holding member 39b A torque restricting member 41 and a screw shaft 43a are inserted between them.
Next, the screw shaft 43a is tightened with the nut 54b, and the one welding flange 15 and the other welding flange 17 are butted against each other with a predetermined torque (torque application step).
 その後、一方の溶接用つば15と他方の溶接用つば17の孔22を除く外周側部21を溶接により、固定する(第1溶接工程)。
 次に、ナット43bを緩めてトルク付与治具37を外し、回転規制治具35を外す(治具除去工程)。
 その後、一方の溶接用つば15と他方の溶接用つば17の孔22(図4参照)及びその周囲を溶接する(第2溶接工程)。尚、孔22には同径の溶接棒を差し込んで溶接する。
After that, the outer peripheral side portions 21 of the one welding flange 15 and the other welding flange 17 excluding the hole 22 are fixed by welding (first welding step).
Next, the nut 43b is loosened, the torque applying jig 37 is removed, and the rotation restricting jig 35 is removed (jig removing step).
After that, the holes 22 (see FIG. 4) of one welding flange 15 and the other welding flange 17 and their surroundings are welded (second welding step). A welding rod having the same diameter is inserted into the hole 22 for welding.
 第1実施形態の作用効果について説明する。
 第1実施形態によれば、一方の溶接用つば15と他方の溶接用つば17とは、孔22に嵌合する回転規制治具35(図5参照)により、周方向の回転が規制された状態で溶接するので、溶接時に回転方向の位相がずれるのを防止できる。
 また、回転規制治具35を除いた後に、一方の溶接用つば15と他方の溶接用つば17との孔22の部分を溶接するので、一方の溶接用つば15と他方の溶接用つば17の全周に亘って真空封じを確実に行うことができる。
 回転規制治具35により回転のずれを防止し及びトルク付与治具37により所定のトルクでピルボックス窓1を製造できるので、電気特性の悪影響を防止でき且つ簡易に組み立てできる。
Effects of the first embodiment will be described.
According to the first embodiment, the one welding collar 15 and the other welding collar 17 are restricted from rotating in the circumferential direction by the rotation restricting jig 35 (see FIG. 5) fitted in the hole 22. Since welding is performed in this state, it is possible to prevent phase shift in the rotational direction during welding.
Further, since the hole 22 of one welding flange 15 and the other welding flange 17 is welded after the rotation restricting jig 35 is removed, the one welding flange 15 and the other welding flange 17 are welded together. It is possible to reliably perform vacuum sealing over the entire circumference.
Since the rotation restricting jig 35 prevents rotational deviation and the torque imparting jig 37 allows the pillbox window 1 to be manufactured with a predetermined torque, adverse effects on electrical characteristics can be prevented and assembly can be easily performed.
 このように、組み立てたピルボックス窓1(図1参照)は、導入側矩形導波管5に対する導出側矩形導波管7の回転角(ずれ)θ(図14参照)を防止でき、回転角(ずれ)θを1°以下に制限することができた。 Thus, the assembled pillbox window 1 (see FIG. 1) can prevent the rotation angle (deviation) θ (see FIG. 14) of the lead-out rectangular waveguide 7 with respect to the lead-in rectangular waveguide 5, and the rotation angle (Displacement) θ could be limited to 1° or less.
 即ち、図9(a)に示すように、ピルボックス窓1(図1参照)は、空洞50に対して水平方向に設置される場合や、図9(b)に示すように空洞50に対して垂直に設置される場合があり、図9(a)の水平に設置される場合には、導入側矩形導波管5と導出側矩形導波管7を水準器等で平行となるように管理しつつ組み立てており、図9(b)に示すように垂直に設置される場合には、水準器等の測定が不可能であり、目視のみで設置される。その際、高周波透過率(VSWR)の測定及び管理をしつつ組み立てて設置することになり、従来は組み立てや設置に手間がかかっていた。しかし、本願発明にかかるピルボックス窓1によれば、導入側矩形導波管5と導出側矩形導波管7の回転方向の誤差の原因を溶接用つば17の孔22と治具本体35aのピンの径の誤差及び、部品公差またはケガキ線の公差のみに限定することができ、確実に、回転方向の取り付けずれ(誤差)θを1°以下に確実に制限する事を可能となる。これにより、高周波透過率(VSWR)の変動を設計値±0.01以内に抑え、ピルボックス窓を接続する空洞50の品質の安定化が可能となる。 That is, the pillbox window 1 (see FIG. 1) may be installed horizontally with respect to the cavity 50 as shown in FIG. When installed horizontally in FIG. 9A, the lead-in rectangular waveguide 5 and lead-out rectangular waveguide 7 should be parallel with a level or the like. When assembled under management and installed vertically as shown in FIG. 9(b), it is impossible to measure with a spirit level and the like, and it is installed only visually. At that time, the high-frequency transmittance (VSWR) must be measured and managed for assembly and installation. However, according to the pillbox window 1 according to the present invention, the cause of the error in the rotational direction of the lead-in rectangular waveguide 5 and lead-out rectangular waveguide 7 is the hole 22 of the welding flange 17 and the jig body 35a. It is possible to limit the error to pin diameter errors and component tolerances or scribe line tolerances, and it is possible to reliably limit mounting deviation (error) θ in the rotational direction to 1° or less. As a result, fluctuations in the high frequency transmittance (VSWR) can be suppressed within ±0.01 of the design value, and the quality of the cavity 50 connecting the pillbox windows can be stabilized.
 ここで、図14~図17を参照して、導入側矩形導波管5と導出側矩形導波管7とのずれ角(回転角)θと、高周波透過率(VSWR)の変動との関係について、説明する。
 図14は、導入側矩形導波管5と導出側矩形導波管7とにおける回転方向のずれ角θを示している。
 図15には、ずれ角θが0の場合、θが2.5°の場合、θが5°の場合、θが7.5°の場合、θが10°の場合の各回転位置において、VSWRの周波数依存性のシミュレーション結果を示している。この図15では、横軸を周波f、縦軸をVSWRとしたものであり、設計周波数(Design frequency)上におけるVSWRの設置角度依存性を示すものである。図16には、横軸にずれ角(回転角)θ、縦軸にVSWRを取り、図15に示す設計周波数(Design frequency)での各VSWRをプロットしたものである。
 これらの図15及び図16からずれ角(回転角)θが大きくなると、それに伴ってVSWRが基準となる1から大きく変動することがわかる。
Here, with reference to FIGS. 14 to 17, the relationship between the shift angle (rotational angle) θ between the introduction-side rectangular waveguide 5 and the extraction-side rectangular waveguide 7 and the fluctuation of the high-frequency transmittance (VSWR). will be explained.
FIG. 14 shows the deviation angle θ in the rotational direction between the lead-in rectangular waveguide 5 and lead-out rectangular waveguide 7 .
FIG. 15 shows the rotation positions when the shift angle θ is 0, 2.5°, 5°, 7.5°, and 10°. FIG. 10 shows simulation results of frequency dependence of VSWR; FIG. In FIG. 15, the horizontal axis is the frequency f and the vertical axis is the VSWR, showing the installation angle dependency of the VSWR on the design frequency. FIG. 16 plots each VSWR at the design frequency shown in FIG. 15, with the shift angle (rotation angle) θ on the horizontal axis and the VSWR on the vertical axis.
From these FIGS. 15 and 16, it can be seen that as the shift angle (rotation angle) .theta. increases, the VSWR greatly varies from the reference 1.
 図17に空洞50(図9参照)の幾何構造を一定とし、誘電体気密窓(RF窓)9(図1参照)のVSWRを振った場合の空洞パラメータのQ値(クオリティー値)、シャントインピーダンスR、共振周波数fをそれぞれVSWR=1の値で、1に規格化した値のグラフを示す。横軸にVSWR、縦軸に各f、R,Qの各相対比を取っている。 FIG. 17 shows the Q value (quality value) of the cavity parameter and the shunt impedance when the geometric structure of the cavity 50 (see FIG. 9) is constant and the VSWR of the dielectric airtight window (RF window) 9 (see FIG. 1) is varied. Graphs of values normalized to 1 are shown for R and resonance frequency f, respectively, with VSWR=1. The horizontal axis represents VSWR, and the vertical axis represents relative ratios of f, R, and Q.
 これらの結果より、ピルボックス窓1(図1参照)は導入側矩形導波管5に対する導出側矩形導波管7の回転方向の取り付け角度(ずれ角)θによりVSWRが変化し、図17に示すように、ピルボックス窓のVSWRの変動は空洞50のQ値及びシャントインピーダンスRに大きく影響を与える問題が発生する事が確認できる。 From these results, the VSWR of the pillbox window 1 (see FIG. 1) changes depending on the installation angle (deviation angle) θ in the rotational direction of the lead-out rectangular waveguide 7 with respect to the lead-in rectangular waveguide 5, as shown in FIG. As shown, it can be confirmed that the fluctuation of the VSWR of the pillbox window greatly affects the Q value and the shunt impedance R of the cavity 50 .
 したがって、本実施形態にかかるピルボックス窓1によれば、ずれ角θを1°以内に抑えることができるから、回転方向のずれ角θに起因するVSWRの変動を±0.01以内に抑制するとともに、アセンブリに時間をかけずに一定内の品質で仕上げる事ができる。 Therefore, according to the pillbox window 1 of the present embodiment, since the shift angle θ can be suppressed within 1°, the fluctuation of VSWR caused by the shift angle θ in the rotational direction is suppressed within ±0.01. At the same time, it is possible to finish with a certain quality without spending time on assembly.
 以下に他の実施の形態について説明するが、以下に説明する実施の形態において、上述した第1実施の形態と同一の作用効果を奏する部分には、同一の符号を付して、その部分の詳細な説明を省略する。
 図10~図13を参照して、第2実施の形態について説明する。
 図10に示すように、この第2実施の形態では、一方及び他方の溶接用つば15、17に第1実施形態の孔22に変えて溝24を形成している。
 溝24は、矩形の凹み状に形成されており、この実施形態では周方向に等間隔で3か所に形成されている。
 図11に示すように、導入側接続板11には、第1実施形態と同様に、導入側矩形導波管5の嵌め込み部5aを基準とした少なくとも2本のケガキ線K(図中破線で示す)が形成され、一つのケガキ線は篏合用凹部11bに対応する位置に形成されている。
Other embodiments will be described below. In the embodiments described below, portions having the same effects as those of the above-described first embodiment are denoted by the same reference numerals. Detailed description is omitted.
A second embodiment will be described with reference to FIGS. 10 to 13. FIG.
As shown in FIG. 10, in this second embodiment, grooves 24 are formed in the welding flanges 15 and 17 on one and the other side instead of the holes 22 of the first embodiment.
The grooves 24 are formed in the shape of rectangular depressions, and in this embodiment, are formed at three locations at equal intervals in the circumferential direction.
As shown in FIG. 11, the lead-in connection plate 11 has at least two marking lines K (broken lines in the drawing) with reference to the fitting portion 5a of the lead-in rectangular waveguide 5, as in the first embodiment. ) are formed, and one marking line is formed at a position corresponding to the fitting recess 11b.
 図12に示すように、回転規制治具35は、板状の治具本体35aと、溝24に嵌合する嵌合突部35bとを備えている。治具本体35aには、溶接用つば15、17の外周に沿う円弧状部35cが形成されている。嵌合突部35bは円弧状部35cから突設して形成されている。
 また、治具本体35aには、トルク規制部材41の中間部41c(図13参照)が挿通される大径の規制部材挿通孔45aと、締付具43のネジ軸43a(図13参照)が挿通される小径のネジ軸挿通孔45bが形成されている。
As shown in FIG. 12 , the rotation restricting jig 35 includes a plate-like jig body 35 a and a fitting protrusion 35 b that fits into the groove 24 . An arcuate portion 35c along the outer periphery of the welding collars 15 and 17 is formed in the jig body 35a. The fitting protrusion 35b is formed so as to protrude from the arcuate portion 35c.
The jig main body 35a has a large-diameter regulation member insertion hole 45a through which the intermediate portion 41c (see FIG. 13) of the torque regulation member 41 is inserted, and a screw shaft 43a (see FIG. 13) of the fastener 43. A small-diameter screw shaft insertion hole 45b is formed.
 第2実施形態におけるピルボックス窓1の製造方法では、図13に示すように、一方の溶接用つば15と、他方の溶接用つば17とを互いに溝24(図10参照)が一致するように重ね合わせ、対向する溝24、24に回転規制治具35の嵌合突部35bを溶接用つば15、17の外周側から嵌合させる。 In the manufacturing method of the pillbox window 1 according to the second embodiment, as shown in FIG. The fitting protrusions 35b of the rotation restricting jig 35 are fitted into the opposing grooves 24, 24 from the outer peripheral side of the welding flanges 15, 17. As shown in FIG.
 次に、治具本体35aのネジ軸挿通孔45b(図12参照)にネジ軸43aを挿通し、規制部材挿通孔45a(図12参照)にトルク規制部材41の中間部41cを挿通し、一方の挟持体39aを導入側接続板11の導入側面11aに配置し、他方の挟持体39bを導出側接続板13の導出側面13aに配置して、各挟持体39a、39bに対応するトルク規制部材41の端部41a、41bを挿通すると共にネジ軸43aの端部を挿通して、ナット43bで締め付ける。
 その後、第1実施形態と同様に、溶接用つば15、17の溝24(図10参照)及びその周囲を除いて溶接し(第1溶接工程)、次に、トルク付与治具37及び回転規制治具35を溶接用つば15、17から外し(治具除去工程)、溶接用つば15、17の溝24(図10参照)及びその周囲を溶接する(第2溶接工程)。
 この第2実施形態によれば、上述した第1実施形態と同様の作用効果を奏することができる。
Next, the screw shaft 43a is inserted through the screw shaft insertion hole 45b (see FIG. 12) of the jig body 35a, and the intermediate portion 41c of the torque regulation member 41 is inserted through the regulation member insertion hole 45a (see FIG. 12). The clamping member 39a is arranged on the lead-in side surface 11a of the lead-in side connection plate 11, and the other clamping member 39b is arranged on the lead-out side surface 13a of the lead-out side connection plate 13, so that torque regulating members corresponding to the clamping members 39a and 39b are provided. The ends 41a and 41b of the screw shaft 41 are inserted, and the end of the screw shaft 43a is inserted and tightened with a nut 43b.
After that, similarly to the first embodiment, the grooves 24 (see FIG. 10) of the welding collars 15 and 17 and their surroundings are welded (first welding step), and then the torque imparting jig 37 and the rotation restrictor are welded. The jig 35 is removed from the welding flanges 15, 17 (jig removal step), and the grooves 24 (see FIG. 10) of the welding flanges 15, 17 and their surroundings are welded (second welding step).
According to this 2nd Embodiment, there can exist an effect similar to 1st Embodiment mentioned above.
 上述した一実施形態は、例として提示したものであり、発明の範囲を限定することは意図していない。これらの新規な実施形態は、その他の様々な形態で実施されることが可能であり、発明の要旨を逸脱しない範囲で、種々の省略、置き換え、変更を行うことができる。これらの実施形態やその変形は、発明の範囲や要旨に含まれると共に、特許請求の範囲に記載された発明とその均等の範囲に含まれる。 The above-described embodiment is presented as an example and is not intended to limit the scope of the invention. These novel embodiments can be embodied in various other forms, and various omissions, replacements, and modifications can be made without departing from the scope of the invention. These embodiments and their modifications are included in the scope and gist of the invention, and are included in the scope of the invention described in the claims and equivalents thereof.
 例えば、溶接用つば15、17に形成する孔22や溝24の数は3つに限らず、周囲方向に4つ、6つ等、いくつ形成しても良い。また、孔22の形状は丸に限らず、矩形や六角形であっても良く形状は制限されない。同様に、溝24は矩形に限らず、円弧であっても良い。 For example, the number of holes 22 and grooves 24 formed in the welding collars 15 and 17 is not limited to three, and may be formed in any number such as four or six in the circumferential direction. Moreover, the shape of the hole 22 is not limited to a circle, and may be rectangular or hexagonal, and the shape is not limited. Similarly, the groove 24 is not limited to being rectangular, and may be arcuate.

Claims (2)

  1.  円筒形状の円形導波管と、前記円形導波管の一端に設けて高周波源から高周波を導入する四角筒形状の導入側矩形導波管と、前記円形導波管の他端に設けて高周波を導出する四角筒形状の導出側矩形導波管とを備え、
     前記円形導波管は、誘電体気密窓を有し、前記誘電体気密窓で内部空間を導入側と導出側とに区画しており且つ導入側と導出側の少なくとも一方側の端面の外周に一方の溶接用つばを有し、
     前記導入側矩形導波管及び前記導出側矩形導波管は、それぞれ前記円形導波管の端面に接続する円形の接続板に接続されており、且つ少なくとも一方の接続板は外周に、前記一方の溶接用つばに溶接される他方の溶接用つばを有し、
     前記一方の溶接用つばと他方の溶接用つばとは共に、周方向の回転を規制する回転規制治具が篏合するための溝又は孔が形成されており、前記溝又は孔を含む周方向全体が溶接固定されているピルボックス窓。
    A cylindrical circular waveguide, a square cylindrical lead-in rectangular waveguide provided at one end of the circular waveguide for introducing high frequency from a high frequency source, and a high frequency provided at the other end of the circular waveguide. and a derivation-side rectangular waveguide having a square tubular shape for deriving the
    The circular waveguide has a dielectric hermetic window, which divides the internal space into an inlet side and a lead-out side with the dielectric hermetic window. having one welding collar,
    The lead-in rectangular waveguide and the lead-out rectangular waveguide are connected to circular connection plates connected to end faces of the circular waveguides, respectively, and at least one of the connection plates having the other welding collar welded to the welding collar of
    Both the one welding collar and the other welding collar are formed with a groove or hole for fitting a rotation restricting jig that restricts rotation in the circumferential direction, and the circumferential direction including the groove or hole is formed. A pillbox window that is welded throughout.
  2.  請求項1に記載のピルボックス窓の製造方法であって、前記回転規制治具は前記一方の溶接用つばと他方の溶接用つばの前記孔又は前記溝に嵌合する嵌合凸部を有し、前記一方の溶接用つばと他方の溶接用つばとを溶接固定する前に、前記嵌合凸部を前記一方の溶接用つばと前記他方の溶接用つばとに篏合して相対的に周方向の回転を規制する回転規制工程と、
     前記一方の溶接用つばと前記他方の溶接用つばを、トルク付与治具により所定のトルクで締め付けるトルク付与工程と、
     前記回転規制工程及びトルク付与工程の後に、前記一方の溶接用つばと他方の溶接用つばの前記孔又は前記溝を除く部分を溶接する第1溶接工程と、
     前記第1溶接工程の後に、前記回転規制治具及びトルク付与治具を除去する治具除去工程と、
     前記治具除去工程の後に前記一方の溶接用つばと前記他方の溶接用つばの前記孔又は溝の部分を溶接する第2溶接工程と、を備えるピルボックス窓の製造方法。
    2. The method of manufacturing a pillbox window according to claim 1, wherein said rotation restricting jig has fitting protrusions that fit into said holes or grooves of said one welding flange and said other welding flange. Then, before the one welding flange and the other welding flange are welded and fixed, the fitting convex portion is fitted to the one welding flange and the other welding flange and relatively a rotation regulating step for regulating rotation in the circumferential direction;
    a torque applying step of tightening the one welding collar and the other welding collar with a torque applying jig to a predetermined torque;
    a first welding step of welding portions of the one welding collar and the other welding collar excluding the hole or the groove after the rotation restricting step and the torque applying step;
    A jig removing step of removing the rotation restricting jig and the torque applying jig after the first welding step;
    A method of manufacturing a pillbox window, comprising a second welding step of welding the hole or groove portion of the one welding collar and the other welding collar after the jig removing step.
PCT/JP2021/043396 2021-11-26 2021-11-26 Pillbox window and method for manufacturing pillbox window WO2023095284A1 (en)

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Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS515336U (en) * 1974-06-27 1976-01-16
JPH01101001A (en) * 1987-10-14 1989-04-19 Japan Atom Energy Res Inst Ceramic switching type pill box shaped ceramic window
JPH02144828A (en) * 1988-11-25 1990-06-04 Toshiba Corp Waveguide structure of microwave tube
JPH07321501A (en) 1994-05-26 1995-12-08 Power Reactor & Nuclear Fuel Dev Corp Structure of air-tight window for microwave transmission

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS515336U (en) * 1974-06-27 1976-01-16
JPH01101001A (en) * 1987-10-14 1989-04-19 Japan Atom Energy Res Inst Ceramic switching type pill box shaped ceramic window
JPH02144828A (en) * 1988-11-25 1990-06-04 Toshiba Corp Waveguide structure of microwave tube
JPH07321501A (en) 1994-05-26 1995-12-08 Power Reactor & Nuclear Fuel Dev Corp Structure of air-tight window for microwave transmission

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