WO2023093576A1 - Pole piece and lithium ion battery - Google Patents

Pole piece and lithium ion battery Download PDF

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Publication number
WO2023093576A1
WO2023093576A1 PCT/CN2022/132059 CN2022132059W WO2023093576A1 WO 2023093576 A1 WO2023093576 A1 WO 2023093576A1 CN 2022132059 W CN2022132059 W CN 2022132059W WO 2023093576 A1 WO2023093576 A1 WO 2023093576A1
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WO
WIPO (PCT)
Prior art keywords
protective layer
pole piece
current collector
thickness
layer
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PCT/CN2022/132059
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French (fr)
Chinese (zh)
Inventor
张健
彭冲
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珠海冠宇电池股份有限公司
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Publication of WO2023093576A1 publication Critical patent/WO2023093576A1/en

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/13Electrodes for accumulators with non-aqueous electrolyte, e.g. for lithium-accumulators; Processes of manufacture thereof
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M10/00Secondary cells; Manufacture thereof
    • H01M10/05Accumulators with non-aqueous electrolyte
    • H01M10/052Li-accumulators
    • H01M10/0525Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/62Selection of inactive substances as ingredients for active masses, e.g. binders, fillers
    • H01M4/628Inhibitors, e.g. gassing inhibitors, corrosion inhibitors
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M4/00Electrodes
    • H01M4/02Electrodes composed of, or comprising, active material
    • H01M4/64Carriers or collectors
    • H01M4/66Selection of materials
    • H01M4/665Composites
    • H01M4/667Composites in the form of layers, e.g. coatings
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01MPROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
    • H01M2200/00Safety devices for primary or secondary batteries
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E60/00Enabling technologies; Technologies with a potential or indirect contribution to GHG emissions mitigation
    • Y02E60/10Energy storage using batteries

Definitions

  • the application relates to a pole piece and a lithium ion battery, and relates to the technical field of electrochemistry.
  • Lithium-ion batteries are widely used in smartphones, laptops, Bluetooth, wearable devices and other fields due to their advantages such as high platform voltage, high energy density, no memory effect, and long life.
  • advantages such as high platform voltage, high energy density, no memory effect, and long life.
  • mechanical damage such as acupuncture, heavy impact, etc.
  • an internal short circuit will occur, and a large amount of heat will be released in a short period of time, causing the lithium-ion battery to catch fire and fail. big security risk.
  • the present application provides a pole piece, which is used to solve the problem that the safety and electrical performance of lithium-ion batteries cannot be balanced.
  • the application also provides a lithium ion battery, which has better safety and electrical performance.
  • the first aspect of the present application provides a pole piece, including a base, the base includes a current collector and a protective layer provided on the surface of the current collector, and an active material layer is also provided on the protective layer;
  • the protective layer includes 62%-96% of inactive materials, 0.1%-8% of conductive agent, and 3%-30% of binder according to mass percentage;
  • the thickness H1 of the protective layer and the D50 of the inactive material satisfy the relationship H1 ⁇ 2*D50;
  • the thickness H1 of the protective layer and the D90 of the inactive material satisfy the relationship H1 ⁇ D90;
  • the thickness H1 of the protective layer and the thickness H2 of the active material layer satisfy the relationship H1/H2 ⁇ 1/5.
  • the inactive material includes inorganic particles and/or organic particles, wherein:
  • the inorganic particles include one or more of oxides, carbides, nitrides, inorganic salts, and first carbon coating materials, and the first carbon coating materials include first matrix particles and coated on the A first carbon layer on at least part of the surface of the first base particle, wherein the first base particle is selected from one or more of oxides, carbides, nitrides, and inorganic salts;
  • the organic particles include one or more of polystyrene, polymethyl methacrylate, polytetrafluoroethylene, and a second carbon coating material, and the second carbon coating material includes a second matrix particle and a coating A second carbon layer covering at least part of the surface of the second base particle, wherein the second base particle is selected from one or more of polystyrene, polymethyl methacrylate, and polytetrafluoroethylene.
  • the oxide is selected from at least one of alumina, titanium oxide, magnesium oxide, zirconium oxide, stimbine, barium oxide, manganese oxide, silicon oxide, iron oxide, and ferroferric oxide.
  • the carbide includes metal carbide and/or non-metal carbide, and the metal carbide includes at least one of titanium carbide, calcium carbide, chromium carbide, tantalum carbide, vanadium carbide, zirconium carbide, and tungsten carbide
  • the non-metallic carbides include boron carbide and/or silicon carbide
  • the nitrides include metal nitrides and/or non-metal nitrides
  • the metal nitrides include lithium nitride, magnesium nitride, aluminum nitride, At least one of titanium nitride and tantalum nitride
  • the non-metallic nitride includes at least one of boron nitride, phospho
  • the thickness H1 of the protective layer and the D10 of the inactive material satisfy a relationship H1 ⁇ 8 ⁇ D10.
  • D10 ⁇ 0.5 ⁇ m, D50 ⁇ 2 ⁇ m, and D90 ⁇ 5 ⁇ m of the inactive material are provided.
  • the D10 of the inactive material is 0.01-0.2 ⁇ m
  • the D50 is 0.05-0.5 ⁇ m
  • the D90 is 1-3 ⁇ m.
  • the protective layer has a thickness of 0.1 ⁇ m-10 ⁇ m.
  • the pole piece is a positive pole piece.
  • At least one of the first end and the second end of the pole piece, the vertical distance from the protective layer to the outer edge of the current collector is smaller than the distance from the active material layer to the the vertical distance of the outer edge of the current collector, the first end and the second end are opposite; or,
  • the active material layer includes a first part, and the first part and the first part A connected second part, the first part is arranged on the surface of the protective layer, and the second part is arranged on the surface of the current collector in the empty foil area.
  • the second aspect of the present application provides a lithium-ion battery, including any one of the pole pieces described above.
  • the pole piece provided by the application includes a protective layer, and controls the mass fraction of each component in the protective layer, the relationship between the thickness of the protective layer and the particle size of the inactive material and the thickness of the active material layer, which not only effectively solves the problem of lithium-ion batteries Problems such as fire time limit caused by mechanical abuse, etc., while keeping the electrical performance of lithium-ion batteries basically unaffected, solve the problem that the safety and electrical performance of lithium-ion batteries cannot be balanced.
  • the lithium ion battery provided by this application has good safety and electrical performance.
  • Fig. 1 is a schematic structural diagram of a pole piece provided by an embodiment of the present application
  • Fig. 2 is a schematic structural diagram of a pole piece provided by another embodiment of the present application.
  • the first aspect of the present application provides a pole piece, including a base, the base includes a current collector and a protective layer arranged on the surface of the current collector, and an active material layer is also arranged on the protective layer;
  • the protective layer includes 62%-96% of inactive materials, 0.1%-8% of conductive agent, and 3%-30% of binder according to mass percentage;
  • the thickness H1 of the protective layer and the D50 of the inactive material satisfy the relationship H1 ⁇ 2*D50;
  • the thickness H1 of the protective layer and the D90 of the inactive material satisfy the relationship H1 ⁇ D90;
  • the thickness H1 of the protective layer and the thickness H2 of the active material layer satisfy the relationship H1/H2 ⁇ 1/5.
  • the application provides a pole piece, including a base, the base includes a current collector and a protective layer arranged on the surface of the current collector, the protective layer is also provided with an active material layer, and the current collector is used in the pole piece to attach the protective layer material, active material
  • the base metal of other materials, including two surfaces for attaching protective layer materials, active materials and other materials, the protective layer is set on the surface of the current collector, the current collector and the protective layer constitute the base of the pole piece, and the protective layer is also set There is an active material layer.
  • the application selects the inactive material as the main component of the protective layer.
  • Relative function in the charging and discharging process of lithium-ion batteries, it will not continue to deteriorate and affect the use of lithium-ion batteries, reduce the impact of the protective layer on the cycle stability of lithium-ion batteries, and take into account the electrical properties of lithium-ion batteries; inactive materials are used as protection
  • the main component of the layer 200 mainly plays the role of supporting the protective layer. When the content of the inactive material is too low, the structural stability of the protective layer will be poor, and it will be destroyed by the action of the active material layer in the subsequent coating process of the active material layer.
  • the protective layer is crushed under pressure, so the mass percentage of the inactive material should not be lower than 62%; it can be understood that the protective layer 200 also includes binder and Conductive agent, binder is used to bond inactive materials, conductive agents and other components together to form a coating, and to bond the protective layer with the current collector to improve the stability of the protective layer and the relationship between it and the current collector Adhesive force, thereby improving the stability and safety of the pole piece.
  • binder is used to bond inactive materials, conductive agents and other components together to form a coating, and to bond the protective layer with the current collector to improve the stability of the protective layer and the relationship between it and the current collector Adhesive force, thereby improving the stability and safety of the pole piece.
  • binder is too low, it cannot play a bonding role, which is not conducive to the good adhesion of the protective layer on the current collector.
  • the binder Excessively high content will easily cause the pole piece to become brittle, reduce the compaction density, and affect the energy density of the lithium-ion battery; the conductive agent can build an electronic conductive network, especially when the protective layer is located between the current collector and the active material layer.
  • the electronic pathway between the current collector and the active material layer is conducive to the function of the current collector and improves the performance of the electrode sheet. If the content is too low, the electrical conductivity of the protective layer will be insufficient, which will affect the electrical properties of the electrode sheet. If the mass content of the conductive agent is too large, it will also affect the protective function of the protective layer on the pole piece to a certain extent.
  • the protective layer When an internal short circuit occurs, the protective layer has high conductivity, and it contacts with the pole piece of the other polarity. It will cause severe heat generation at the short circuit point and cause thermal runaway. Therefore, in order to take into account the safety and electrical performance of the lithium-ion battery, the protective layer includes 62%-96% of inactive materials, 0.1%-8% of Conductive agent, 3%-30% binder, that is, the total mass of the protective layer is 100%, the mass of inactive materials is 62%-96% of the total mass of the protective layer, and the mass of the conductive agent is the total mass of the protective layer 0.1%-8% of the total mass of the adhesive, and the mass of the binder is 3%-30% of the total mass of the protective layer.
  • the inactive material is a key factor for the protection support.
  • the inactive material in the protective layer At least two layers on the plane perpendicular to the current collector can have a good protective effect, so the thickness H1 of the protective layer and the average particle size D50 of the inactive material need to satisfy H1 ⁇ 2 ⁇ D50.
  • the protective layer evenly distribute at least two inactive material particles in its thickness direction (direction perpendicular to the surface of the current collector), which is equivalent to forming at least two single-layer protective layers (each single-layer protective layer
  • the average number of inactive material particles in the thickness direction of the layer is one), which is more conducive to the function of the protective layer and improves the safety of the pole piece
  • the thickness H1 of the protective layer and the D90 of the inactive material satisfy H1 ⁇ D90, thus ensuring protection
  • the particle size of more than 90% of the particles in the layer is lower than the thickness of the protective layer, effectively avoiding the occurrence of coating scraping, avoiding the phenomenon of foil leakage, and improving the processing performance of the protective layer
  • D50 is in the volume-based particle size distribution, inactive The particle diameter at which the material reaches 50% of the volume accumulation from the small particle diameter side
  • D90 is the particle diameter at which the inactive material reaches 90% of the volume accumulation from the small particle diameter side in the volume-based particle size distribution.
  • the thickness H1 of the protective layer is equal to the thickness H2 of the active material layer. The relationship satisfies H1/H2 ⁇ 1/5.
  • the pole piece provided by the application includes a protective layer, and controls the mass fraction of each component in the protective layer, the relationship between the thickness of the protective layer and the particle size of the inactive material and the thickness of the active material layer, which can not only effectively improve the safety of lithium-ion batteries Especially in the event of mechanical abuse, reduce the probability of lithium-ion battery fire failure, improve the pass rate of lithium-ion battery nail penetration test, and keep the electrical performance of lithium-ion battery basically unaffected, solve the problem of lithium-ion battery safety and The problem that the electrical performance cannot be taken into account.
  • the inactive material comprises inorganic particles and/or organic particles, wherein:
  • the inorganic particles include one or more of oxides, carbides, nitrides, inorganic salts, and first carbon coating materials, and the first carbon coating materials include first matrix particles and coated on the A first carbon layer on at least part of the surface of the first base particle, wherein the first base particle is selected from one or more of oxides, carbides, nitrides, and inorganic salts;
  • the oxide is selected from at least one of aluminum oxide, titanium oxide, magnesium oxide, zirconium oxide, stibnite, barium oxide, manganese oxide, silicon oxide, iron oxide, and ferroferric oxide;
  • Carbides include metal carbides and/or non-metal carbides, the metal carbides include at least one of titanium carbide, calcium carbide, chromium carbide, tantalum carbide, vanadium carbide, zirconium carbide, tungsten carbide, the non-metal Carbides include boron carbide and/or silicon carbide;
  • the nitrides include metal nitrides and/or non-metal nitrides, and the metal nitrides include lithium nitride, magnesium nitride, aluminum nitride, titanium nitride, nitride At least one of tantalum nitride, the non-metallic nitride includes at least one of boron nitride, phosphorus pentanitri
  • the organic particle is a tiny particle composed of a polymer material, such as one or more of polystyrene, polymethyl methacrylate, polytetrafluoroethylene, and a second carbon coating material, and the second carbon
  • the coating material includes a second matrix particle and a second carbon layer coated on at least part of the surface of the second matrix particle, and the second matrix particle is selected from polystyrene, polymethyl methacrylate, polytetrafluoroethylene one or more.
  • the thickness H1 of the protective layer and the D10 of the inactive material meet H1 ⁇ 8 ⁇ D10, and the selection of inactive materials in this particle size range helps to make the protective layer have enough small particles Material filling improves the compactness of the protective layer.
  • D10 is the particle size of inactive materials starting from the small particle size side and reaching 10% of the volume accumulation in the volume-based particle size distribution.
  • the thickness of the protective layer is 0.1 ⁇ m-10 ⁇ m
  • the D10 of the inactive material is ⁇ 0.5 ⁇ m
  • the D50 is ⁇ 2 ⁇ m
  • the D90 is ⁇ 5 ⁇ m.
  • the inactive material The D10 is 0.01-0.2 ⁇ m
  • the D50 is 0.05-0.5 ⁇ m
  • the D90 is 1-3 ⁇ m.
  • the binder and conductive agent in the protective layer can be conventional materials in the art, for example, the binder includes polyvinylidene fluoride (PVDF), carboxylic acid modified polyvinylidene fluoride (PVDF), polymethyl methacrylate ( PMMA), polyacrylonitrile (PAN), polyacrylic esters, polyimide (PI) in one or more, wherein, the PVDF of carboxylic acid modification comprises the PVDF of acrylic acid modification;
  • Conductive agent comprises conductive carbon One or more of black, acetylene black, graphite, graphene, carbon nanotubes, carbon nanofibers, those skilled in the art can select appropriate materials and mix them with inactive materials to obtain a protective layer slurry, and coat On the surface of the current collector, a protective layer is obtained after drying.
  • the coating length of the protective layer and the active material layer on the surface of the current collector is not further limited in this application.
  • the active material layer can be located entirely on the surface of the protective layer away from the current collector, or partially on the surface of the protective layer away from the current collector. Specifically, at least one of the first end and the second end of the pole piece, the vertical distance from the protective layer to the outer edge of the current collector is smaller than the vertical distance from the active material layer to the outer edge of the current collector distance, the first end and the second end are opposite; or,
  • the active material layer includes a first part, and the first part and the first part A connected second part, the first part is arranged on the surface of the protective layer, and the second part is arranged on the surface of the current collector in the empty foil area.
  • FIG. 1 is a schematic structural diagram of a pole piece provided by an embodiment of the present application.
  • the active material layer 300 that is, the vertical distance from the protective layer 200 to the outer edge of the current collector 100 is smaller than the vertical distance from the active material layer 300 to the outer edge of the current collector 100;
  • FIG. 2 is a schematic structural diagram of a pole piece provided by another embodiment of the present application , as shown in Figure 2, the pole piece includes a current collector 100, a protective layer 200 and an active material layer 300, the protective layer 200 is located on the upper surface of the current collector 100, the active material layer 300 includes two parts, the first part of the active material layer 300 is located in the protective The layer 200 is away from the upper surface of the current collector, and the second part of the active material layer 300 is located on the upper surface of the current collector without a protective layer.
  • Figure 1-2 shows the arrangement of the protective layer and active material layer on the upper surface of the current collector.
  • the arrangement of the other surface of the current collector 100 may be the same as or different from the upper surface.
  • the lower surface of the current collector 100 may be provided with a protective layer 200 and an active material layer 300, or only the active material layer 300 may be provided, but the surface of the current collector 100 Among the two surfaces, at least one surface should be provided with a protective layer 200 , which can be provided by those skilled in the art according to actual needs, which is not further limited in this application.
  • the above-mentioned pole piece can be a positive pole piece or a negative pole piece.
  • the pole piece when the pole piece is a positive pole piece, it includes a positive electrode current collector, a protective layer and a positive electrode active material layer.
  • the pole piece when the pole piece is a negative pole piece, it includes a negative electrode current collector, a protective layer layer and negative electrode active material layer, wherein the positive electrode current collector can be aluminum foil composed of aluminum as the main component, or a composite current collector formed by pressing aluminum foil and other materials (such as polymer materials, etc.), or a composite current collector comprising aluminum foil and a composite current collector of a conductive carbon layer coated on the surface of aluminum foil, etc., wherein the mass content of aluminum in the aluminum foil is generally not less than 95%; the negative current collector can be copper foil.
  • the active material layer includes an active material, a binder and a conductive agent.
  • the active material is a material that participates in the electrochemical reaction during the charging and discharging process of the pole piece/electrochemical device.
  • the active material therein is a positive pole Active materials, such as positive electrode active materials that provide lithium ions, specifically include lithium positive electrode composite metal oxides (that is, lithium-containing inorganic materials), such as lithium cobaltate (LiCoO 2 ), lithium nickelate (LiNiO 2 ), manganic acid At least one of lithium (LiMn 2 O 4 ), lithium iron phosphate (LiFePO 4 ), and a ternary material.
  • the active material therein is a negative pole active material
  • the negative pole active material can include artificial graphite, natural graphite, soft carbon, hard carbon, mesocarbon microspheres (MCMB), silicon, silicon-carbon composite At least one of silicon oxide, lithium titanate, and lithium metal.
  • the binder in the active material layer and the conductive agent have the same effect as the binder and the conductive agent in the protective layer.
  • the selection of the binder and the conductive agent is as mentioned above.
  • the conductive agent and the binder in the protective layer and the active material layer The binders can be the same or different.
  • the negative electrode active material layer may further include a dispersant, and the dispersant includes sodium carboxymethylcellulose and the like.
  • the protective layer is provided on the surface of the positive electrode collector, while the negative electrode sheet is not provided with a protective layer.
  • the pole piece provided by the present application also includes a tab, and the position of the tab can be a conventional position in the field, for example, it can be set at the end or middle of the pole piece.
  • the positive pole tab can be aluminum foil; when the pole piece is a negative pole piece, the negative pole tab can be copper foil.
  • the pole piece provided by this application can be prepared by conventional methods in the field such as coating method.
  • the raw materials of the protective layer can be dispersed in a solvent, stirred evenly to prepare a protective layer slurry, and then the protective layer slurry Coated on the surface of the current collector and dried to form a protective layer; disperse the raw materials of the active material layer in a solvent, stir evenly to prepare the active material layer slurry, and then apply the active material layer slurry on the protective layer away from the The surface of the current collector or the area where the protective layer is not provided on the surface of the current collector is dried and rolled to form an active material layer, and then the tab is placed on the surface of the current collector to obtain a pole piece.
  • the pole piece provided by this application includes a protective layer, and controls the mass fraction of each component in the protective layer, the relationship between the thickness of the protective layer and the particle size of the inactive material and the thickness of the active material layer, which not only effectively solves the problem of lithium-ion batteries.
  • the electrical performance of the lithium-ion battery is basically not affected, and the problem that the safety and electrical performance of the lithium-ion battery cannot be balanced is solved.
  • the second aspect of the present application provides a lithium-ion battery, including any one of the pole pieces described above.
  • the application provides a lithium-ion battery, including the pole piece provided in the first aspect of the application.
  • the pole piece is a positive pole piece
  • conventional technical means can be used to prepare a lithium-ion battery with a conventional negative pole piece, a separator, and an electrolyte
  • the diaphragm includes one or more of polyethylene (PE), polypropylene (PP), and polyimide
  • the electrolyte includes carbonates, carboxylate solvents, lithium salts, and appropriate additives.
  • the above-mentioned positive electrode sheet, negative electrode sheet and separator are wound or stacked in order to form a battery cell, and then the battery cell is packaged with a packaging material such as aluminum-plastic film and injected with electrolyte, and the lithium-ion battery is prepared after charging and discharging.
  • the lithium ion battery provided by the application has better safety and electrical properties.
  • the pole piece provided in this embodiment is a positive pole piece, including a current collector aluminum foil, a protective layer located on the surface of the current collector, and a positive electrode active material layer located on the protective layer away from the surface of the current collector, wherein:
  • the protective layer includes 62 parts by mass of aluminum oxide, 30 parts by mass of acrylic modified PVDF and 8 parts by mass of carbon black;
  • the thickness of the protective layer is 2 ⁇ m
  • the D10 of alumina is 0.2 ⁇ m, the D50 is 0.5 ⁇ m, and the D90 is 2 ⁇ m;
  • the positive electrode active material layer includes 96 parts by mass of positive electrode active material LCO, 2 parts by mass of binder PVDF and 2 parts by mass of conductive agent carbon black;
  • the thickness of the positive electrode active material layer was 40 ⁇ m.
  • the preparation method of the pole piece provided in this embodiment includes: mixing alumina, acrylic acid-modified PVDF and carbon black according to the above mass fractions, dispersing in the solvent NMP and stirring uniformly to prepare a protective layer slurry, coating the protective layer slurry On the surface of the aluminum foil, dry to obtain a protective layer; mix LCO, PVDF and carbon black according to the above mass fractions, disperse them in the solvent NMP and stir evenly to prepare a positive electrode active material layer slurry, and coat the positive electrode active material layer slurry on the protective layer.
  • the layer is far away from the surface of the current collector, and dried to obtain the positive electrode active material layer; the tab is welded on the surface of the current collector to obtain the positive electrode sheet;
  • the pole piece provided in this example can refer to Example 1, the difference is that the protective layer includes 70 parts by mass of alumina, 25 parts by mass of acrylic-modified PVDF and 5 parts by mass of carbon black.
  • the protective layer includes 80 parts by mass of alumina, 15 parts by mass of acrylic-modified PVDF, and 5 parts by mass of carbon black.
  • the protective layer includes 90 parts by mass of alumina, 8 parts by mass of acrylic-modified PVDF, and 2 parts by mass of carbon black.
  • the pole piece provided in this example can refer to Example 1, the difference is that the protective layer includes 96 parts by mass of alumina, 3.9 parts by mass of acrylic-modified PVDF and 0.1 part by mass of carbon black.
  • the pole piece provided in this embodiment can refer to Embodiment 1, the difference is:
  • the D10 of alumina is 0.1 ⁇ m, the D50 is 0.5 ⁇ m, and the D90 is 2.3 ⁇ m;
  • the thickness of the protective layer was 4 ⁇ m.
  • the pole piece provided in this embodiment can refer to Embodiment 6, the difference is:
  • the D10 of alumina is 0.2 ⁇ m, the D50 is 1 ⁇ m, and the D90 is 3 ⁇ m.
  • the pole piece provided in this embodiment can refer to Embodiment 6, the difference is:
  • the D10 of alumina is 0.5 ⁇ m, the D50 is 2 ⁇ m, and the D90 is 4 ⁇ m.
  • the pole piece provided in this embodiment can refer to Embodiment 1, the difference is:
  • the thickness of the protective layer is 4 ⁇ m.
  • the pole piece provided in this embodiment can refer to Embodiment 1, the difference is:
  • the thickness of the protective layer is 8 ⁇ m.
  • the pole piece provided in this comparative example can refer to Example 1, the difference is that the protective layer includes 50 parts by mass of alumina, 45 parts by mass of acrylic-modified PVDF and 5 parts by mass of carbon black.
  • the pole piece provided in this comparative example can refer to Example 1, the difference is that the protective layer includes 62 parts by mass of alumina, 20 parts by mass of acrylic-modified PVDF and 18 parts by mass of carbon black.
  • the pole piece provided in this comparative example can refer to Example 1, the difference is that the protective layer includes 92 parts by mass of alumina, 2 parts by mass of acrylic-modified PVDF and 6 parts by mass of carbon black.
  • the pole piece provided in this comparative example may refer to Example 1, except that the protective layer includes 92 parts by mass of aluminum oxide and 8 parts by mass of acrylic-modified PVDF.
  • the pole piece provided in this comparative example does not include a protective layer.
  • pole piece that this comparative example provides can refer to embodiment 6, difference is:
  • the D10 of alumina is 0.8 ⁇ m, the D50 is 3 ⁇ m, and the D90 is 5 ⁇ m.
  • pole piece that this comparative example provides can refer to embodiment 6, difference is:
  • the D10 of alumina is 0.4 ⁇ m, the D50 is 2 ⁇ m, and the D90 is 6 ⁇ m.
  • pole piece that this comparative example provides can refer to embodiment 1, difference is:
  • the thickness of the protective layer is 10 ⁇ m.
  • pole piece that this comparative example provides can refer to embodiment 1, difference is:
  • the D10 of alumina is 0.5 ⁇ m, the D50 is 2 ⁇ m, and the D90 is 7 ⁇ m.
  • the positive electrode sheet provided in Examples 1-10 and Comparative Example 1-9 is matched with the negative electrode sheet and the separator to prepare a bare battery cell, and the bare battery cell is packaged with an aluminum-plastic film, and a certain amount of electrolyte is injected and sealed, and the chemical synthesis is prepared.
  • Lithium-ion battery energy density ED E/V, where E is the discharge energy of the battery.
  • the test method is to fully charge the battery and then discharge it at 0.2C to 3.0V.
  • the discharged energy is E.
  • V is the system of the battery, which is obtained by measuring the length, width and height.

Abstract

The present application provides a pole piece and a lithium ion battery. Firstly, the application provides a pole piece, comprising a substrate. The substrate comprises a current collector and a protective layer arranged on the surface of the current collector. An active substance layer is further arranged on the protective layer. The protective layer comprises, by mass percentage, 62%-96% of a non-active material, 0.1%-8% of a conductive agent, and 3%-30% of a binder. The thickness H1 of the protective layer and the D50 of the inactive material satisfy the relationship H1 ≥ 2*D50. The thickness H1 of the protective layer and the D90 of the inactive material satisfies the relationship H1 ≥ D90. The thickness H1 of the protective layer and the thickness H2 of the active substance layer satisfy the relationship H1/H2 ≤ 1/5. The pole piece provided in the present application can solve the problem that the safety and the electrical performance of a lithium ion battery cannot be both ensured.

Description

一种极片和锂离子电池A kind of pole piece and lithium ion battery
本申请要求于2021年11月29日提交中国专利局、申请号为202111446122.X、申请名称为“一种极片和锂离子电池”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application with the application number 202111446122.X and the application title "A Pole Plate and Lithium-ion Battery" filed with the China Patent Office on November 29, 2021, the entire contents of which are hereby incorporated by reference In this application.
技术领域technical field
本申请涉及一种极片和锂离子电池,涉及电化学技术领域。The application relates to a pole piece and a lithium ion battery, and relates to the technical field of electrochemistry.
背景技术Background technique
锂离子电池因具有平台电压高、能量密度大、无记忆效应、寿命长等优点,而被广泛应用于智能手机、笔记本电脑、蓝牙、穿戴设备等领域。然而在一些极端情况下,例如当锂离子电池在受到机械破坏,例如针刺、重物冲击等时会发生内短路,在短时间内会放出大量的热,导致锂离子电池起火失效,具有很大的安全隐患。Lithium-ion batteries are widely used in smartphones, laptops, Bluetooth, wearable devices and other fields due to their advantages such as high platform voltage, high energy density, no memory effect, and long life. However, in some extreme cases, for example, when the lithium-ion battery is subjected to mechanical damage, such as acupuncture, heavy impact, etc., an internal short circuit will occur, and a large amount of heat will be released in a short period of time, causing the lithium-ion battery to catch fire and fail. big security risk.
研究发现,锂离子电池在发生内短路时,会有多种短路模式,目前,通过在集流体表面设置保护层有助于提高锂离子电池的安全性,然而会导致锂离子电池电性能下降,因此,如何兼顾锂离子电池的安全性和电性能受到了越来越多的关注。Studies have found that when an internal short circuit occurs in a lithium-ion battery, there will be multiple short-circuit modes. At present, setting a protective layer on the surface of the current collector helps to improve the safety of the lithium-ion battery, but it will lead to a decline in the electrical performance of the lithium-ion battery. Therefore, how to balance the safety and electrical performance of lithium-ion batteries has received more and more attention.
发明内容Contents of the invention
本申请提供一种极片,用于解决锂离子电池安全性和电性能无法兼顾的问题。The present application provides a pole piece, which is used to solve the problem that the safety and electrical performance of lithium-ion batteries cannot be balanced.
本申请还提供一种锂离子电池,具有较好的安全性和电性能。The application also provides a lithium ion battery, which has better safety and electrical performance.
本申请第一方面提供一种极片,包括基底,所述基底包括集流体和设置在集流体表面的保护层,所述保护层上还设置有活性物质层;The first aspect of the present application provides a pole piece, including a base, the base includes a current collector and a protective layer provided on the surface of the current collector, and an active material layer is also provided on the protective layer;
所述保护层按照质量百分数包括62%-96%的非活性材料、0.1%-8%的导电剂、3%-30%的粘结剂;The protective layer includes 62%-96% of inactive materials, 0.1%-8% of conductive agent, and 3%-30% of binder according to mass percentage;
所述保护层的厚度H1与所述非活性材料的D50满足关系H1≥2*D50;The thickness H1 of the protective layer and the D50 of the inactive material satisfy the relationship H1≥2*D50;
所述保护层的厚度H1与所述非活性材料的D90满足关系H1≥D90;The thickness H1 of the protective layer and the D90 of the inactive material satisfy the relationship H1≥D90;
所述保护层的厚度H1与所述活性物质层的厚度H2满足关系H1/H2≤1/5。The thickness H1 of the protective layer and the thickness H2 of the active material layer satisfy the relationship H1/H2≦1/5.
根据本申请的一实施方式,所述非活性材料包括无机颗粒和/或有机颗粒,其中:According to one embodiment of the present application, the inactive material includes inorganic particles and/or organic particles, wherein:
所述无机颗粒包括氧化物、碳化物、氮化物、无机盐、第一碳包覆材料中的一种或多种,所述第一碳包覆材料包括第一基体颗粒和包覆在所述第一基体颗粒至少部分表面的第一碳层,所述第一基体颗粒选自氧化物、碳化物、氮化物、无机盐中的一种或多种;The inorganic particles include one or more of oxides, carbides, nitrides, inorganic salts, and first carbon coating materials, and the first carbon coating materials include first matrix particles and coated on the A first carbon layer on at least part of the surface of the first base particle, wherein the first base particle is selected from one or more of oxides, carbides, nitrides, and inorganic salts;
所述有机颗粒包括聚苯乙烯、聚甲基丙烯酸甲酯、聚四氟乙烯、第二碳包覆材料中的一种或多种,所述第二碳包覆材料包括第二基体颗粒和包覆在第二基体颗粒至少部分表面的第二碳层,所述第二基体颗粒选自聚苯乙烯、聚甲基丙烯酸甲酯、聚四氟乙烯中的一种或多种。The organic particles include one or more of polystyrene, polymethyl methacrylate, polytetrafluoroethylene, and a second carbon coating material, and the second carbon coating material includes a second matrix particle and a coating A second carbon layer covering at least part of the surface of the second base particle, wherein the second base particle is selected from one or more of polystyrene, polymethyl methacrylate, and polytetrafluoroethylene.
根据本申请的一实施方式,所述氧化物选自氧化铝、氧化钛、氧化镁、氧化锆、硫氧锑矿、氧化钡、氧化锰、氧化硅、氧化铁、四氧化三铁中的至少一种;所述碳化物包括属碳化物和/或非金属碳化物,所述金属碳化物包括碳化钛、碳化钙、碳化铬、碳化钽、碳化钒、碳化锆、碳化钨中的至少一种,所述非金属碳化物包括碳化硼和/或碳化硅;所述氮化物包括金属氮化物和/或非金属氮化物,所述金属氮化物包括氮化锂、氮化镁、氮化铝、氮化钛、氮化钽中的至少一种,所述非金属氮化物包括氮化硼、五氮化三磷、四氮化三硅中的至少一种;所述无机盐包括碳酸盐和/或硫酸盐。According to an embodiment of the present application, the oxide is selected from at least one of alumina, titanium oxide, magnesium oxide, zirconium oxide, stimbine, barium oxide, manganese oxide, silicon oxide, iron oxide, and ferroferric oxide. A kind; the carbide includes metal carbide and/or non-metal carbide, and the metal carbide includes at least one of titanium carbide, calcium carbide, chromium carbide, tantalum carbide, vanadium carbide, zirconium carbide, and tungsten carbide , the non-metallic carbides include boron carbide and/or silicon carbide; the nitrides include metal nitrides and/or non-metal nitrides, and the metal nitrides include lithium nitride, magnesium nitride, aluminum nitride, At least one of titanium nitride and tantalum nitride, the non-metallic nitride includes at least one of boron nitride, phosphorus pentanitride, and silicon nitride; the inorganic salt includes carbonate and / or sulfates.
根据本申请的一实施方式,所述保护层的厚度H1与所述非活性材料的D10满足关系H1≥8×D10。According to an embodiment of the present application, the thickness H1 of the protective layer and the D10 of the inactive material satisfy a relationship H1≧8×D10.
根据本申请的一实施方式,所述非活性材料的D10≤0.5μm,D50≤2μm,D90≤5μm。According to an embodiment of the present application, D10≤0.5 μm, D50≤2 μm, and D90≤5 μm of the inactive material.
根据本申请的一实施方式,所述非活性材料的D10为0.01-0.2μm,D50为0.05-0.5μm,D90为1-3μm。According to an embodiment of the present application, the D10 of the inactive material is 0.01-0.2 μm, the D50 is 0.05-0.5 μm, and the D90 is 1-3 μm.
根据本申请的一实施方式,所述保护层的厚度为0.1μm-10μm。According to an embodiment of the present application, the protective layer has a thickness of 0.1 μm-10 μm.
根据本申请的一实施方式,所述极片为正极片。According to an embodiment of the present application, the pole piece is a positive pole piece.
根据本申请的一实施方式,在所述极片的第一端和第二端中的至少一处,所述保护层至所述集流体外缘的垂直距离小于所述活性物质层至所述集流体 外缘的垂直距离,所述第一端和第二端相对;或者,According to an embodiment of the present application, at least one of the first end and the second end of the pole piece, the vertical distance from the protective layer to the outer edge of the current collector is smaller than the distance from the active material layer to the the vertical distance of the outer edge of the current collector, the first end and the second end are opposite; or,
在所述极片的第一端和第二端中的至少一处,所述保护层与所述集流体外缘之间存在空箔区,所述活性物质层包括第一部分、以及与第一部分相连的第二部分,所述第一部分设置在所述保护层表面,所述第二部分设置在所述空箔区的集流体表面上。At least one of the first end and the second end of the pole piece, there is an empty foil area between the protective layer and the outer edge of the current collector, the active material layer includes a first part, and the first part and the first part A connected second part, the first part is arranged on the surface of the protective layer, and the second part is arranged on the surface of the current collector in the empty foil area.
本申请第二方面提供一种锂离子电池,包括上述任一所述的极片。The second aspect of the present application provides a lithium-ion battery, including any one of the pole pieces described above.
本申请的实施,至少具有以下优势:The implementation of the present application has at least the following advantages:
1、本申请提供的极片,包括保护层,并控制保护层中各组分的质量分数、保护层厚度与非活性材料的粒径和活性物质层厚度的关系,不仅有效解决锂离子电池在机械滥用等情况下产生的起火时效等问题,同时保持锂离子电池的电性能基本不受影响,解决锂离子电池安全性和电性能无法兼顾的问题。1. The pole piece provided by the application includes a protective layer, and controls the mass fraction of each component in the protective layer, the relationship between the thickness of the protective layer and the particle size of the inactive material and the thickness of the active material layer, which not only effectively solves the problem of lithium-ion batteries Problems such as fire time limit caused by mechanical abuse, etc., while keeping the electrical performance of lithium-ion batteries basically unaffected, solve the problem that the safety and electrical performance of lithium-ion batteries cannot be balanced.
2、本申请提供的锂离子电池具有较好的安全性和电性能。2. The lithium ion battery provided by this application has good safety and electrical performance.
附图说明Description of drawings
图1为本申请一实施例提供的极片的结构示意图;Fig. 1 is a schematic structural diagram of a pole piece provided by an embodiment of the present application;
图2为本申请又一实施例提供的极片的结构示意图。Fig. 2 is a schematic structural diagram of a pole piece provided by another embodiment of the present application.
附图标记说明:Explanation of reference signs:
100-集流体;100-collector;
200-保护层;200 - protective layer;
300-活性物质层。300 - active material layer.
具体实施方式Detailed ways
为使本申请的目的、技术方案和优点更加清楚,下面将结合本申请的实施例,对本申请实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例是本申请一部分实施例,而不是全部的实施例。基于本申请中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本申请保护的范围。In order to make the purpose, technical solutions and advantages of the application clearer, the technical solutions in the embodiments of the application will be clearly and completely described below in conjunction with the embodiments of the application. Obviously, the described embodiments are part of the implementation of the application. example, not all examples. Based on the embodiments in this application, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of this application.
本申请第一方面提供一种极片,包括基底,所述基底包括集流体和设置 在集流体表面的保护层,所述保护层上还设置有活性物质层;The first aspect of the present application provides a pole piece, including a base, the base includes a current collector and a protective layer arranged on the surface of the current collector, and an active material layer is also arranged on the protective layer;
所述保护层按照质量百分数包括62%-96%的非活性材料、0.1%-8%的导电剂、3%-30%的粘结剂;The protective layer includes 62%-96% of inactive materials, 0.1%-8% of conductive agent, and 3%-30% of binder according to mass percentage;
所述保护层的厚度H1与所述非活性材料的D50满足关系H1≥2*D50;The thickness H1 of the protective layer and the D50 of the inactive material satisfy the relationship H1≥2*D50;
所述保护层的厚度H1与所述非活性材料的D90满足关系H1≥D90;The thickness H1 of the protective layer and the D90 of the inactive material satisfy the relationship H1≥D90;
所述保护层的厚度H1与所述活性物质层的厚度H2满足关系H1/H2≤1/5。The thickness H1 of the protective layer and the thickness H2 of the active material layer satisfy the relationship H1/H2≦1/5.
本申请提供一种极片,包括基底,基底包括集流体和设置在集流体表面的保护层,保护层上还设置有活性物质层,集流体是极片中用于附着保护层材料、活性物质等其他材料的基体金属,包括两个用于附着保护层材料、活性物质等其他材料的表面,保护层设置在集流体的表面,集流体和保护层构成极片的基底,保护层上还设置有活性物质层。为了保证锂离子电池的电性能基本不受影响,本申请选择非活性材料作为保护层的主成分,非活性材料是指不参与电化学反应的材料(与极片的活性物质层的活性物质的功能相对),在锂离子电池的充放电过程中不会持续恶化影响锂离子电池的使用,降低保护层对锂离子电池循环稳定性的影响,兼顾锂离子电池的电性能;非活性材料作为保护层200的主成分,主要起到支撑保护层的作用,当非活性材料含量过低,会导致保护层的结构稳定性差,在后续活性物质层涂覆过程中受到活性物质层的作用而破坏,或者在极片辊压过程中,保护层受到压力而压散,因此,非活性材料的质量百分数不宜低于62%;可以理解的是,保护层200除非活性材料外,还包括粘结剂和导电剂,粘结剂用于将非活性材料、导电剂等成分粘结在一起形成涂层,并将保护层与集流体粘结在一起,提高保护层的稳定性及其与集流体之间的粘结力,从而提高极片的稳定性和安全性,当粘结剂的含量过低时,无法起到粘结作用,不利于保护层很好的粘附在集流体上,粘结剂的含量过高又容易导致极片变脆,压实密度降低,影响锂离子电池的能量密度;导电剂可以构建电子导电网络,尤其当保护层位于集流体和活性物质层之间时可作为连接集流体与活性物质层的电子通路,利于集流体的功能发挥,提高极片的倍率性等性能,若其含量过低,则会使保护层的导电性能不足,影响极片的电性能,而导电剂的质量含量过大,也会在一定程度上影响保护层对极片的保护功能,当发生内短路时,保护层具有较高的导电性,其与另一极性的极片接触,会导致短路点产热剧烈,引发热失控, 因此,为了兼顾锂离子电池的安全性和电性能,所述保护层按照质量百分数包括62%-96%的非活性材料、0.1%-8%的导电剂、3%-30%的粘结剂,即以保护层的总质量为100%,非活性材料的质量为保护层总质量的62%-96%,导电剂的质量为保护层总质量的0.1%-8%、粘结剂的质量为保护层总质量的3%-30%。The application provides a pole piece, including a base, the base includes a current collector and a protective layer arranged on the surface of the current collector, the protective layer is also provided with an active material layer, and the current collector is used in the pole piece to attach the protective layer material, active material The base metal of other materials, including two surfaces for attaching protective layer materials, active materials and other materials, the protective layer is set on the surface of the current collector, the current collector and the protective layer constitute the base of the pole piece, and the protective layer is also set There is an active material layer. In order to ensure that the electrical performance of the lithium-ion battery is not affected substantially, the application selects the inactive material as the main component of the protective layer. Relative function), in the charging and discharging process of lithium-ion batteries, it will not continue to deteriorate and affect the use of lithium-ion batteries, reduce the impact of the protective layer on the cycle stability of lithium-ion batteries, and take into account the electrical properties of lithium-ion batteries; inactive materials are used as protection The main component of the layer 200 mainly plays the role of supporting the protective layer. When the content of the inactive material is too low, the structural stability of the protective layer will be poor, and it will be destroyed by the action of the active material layer in the subsequent coating process of the active material layer. Or in the pole sheet rolling process, the protective layer is crushed under pressure, so the mass percentage of the inactive material should not be lower than 62%; it can be understood that the protective layer 200 also includes binder and Conductive agent, binder is used to bond inactive materials, conductive agents and other components together to form a coating, and to bond the protective layer with the current collector to improve the stability of the protective layer and the relationship between it and the current collector Adhesive force, thereby improving the stability and safety of the pole piece. When the content of the binder is too low, it cannot play a bonding role, which is not conducive to the good adhesion of the protective layer on the current collector. The binder Excessively high content will easily cause the pole piece to become brittle, reduce the compaction density, and affect the energy density of the lithium-ion battery; the conductive agent can build an electronic conductive network, especially when the protective layer is located between the current collector and the active material layer. The electronic pathway between the current collector and the active material layer is conducive to the function of the current collector and improves the performance of the electrode sheet. If the content is too low, the electrical conductivity of the protective layer will be insufficient, which will affect the electrical properties of the electrode sheet. If the mass content of the conductive agent is too large, it will also affect the protective function of the protective layer on the pole piece to a certain extent. When an internal short circuit occurs, the protective layer has high conductivity, and it contacts with the pole piece of the other polarity. It will cause severe heat generation at the short circuit point and cause thermal runaway. Therefore, in order to take into account the safety and electrical performance of the lithium-ion battery, the protective layer includes 62%-96% of inactive materials, 0.1%-8% of Conductive agent, 3%-30% binder, that is, the total mass of the protective layer is 100%, the mass of inactive materials is 62%-96% of the total mass of the protective layer, and the mass of the conductive agent is the total mass of the protective layer 0.1%-8% of the total mass of the adhesive, and the mass of the binder is 3%-30% of the total mass of the protective layer.
同时,申请人发现保护层的厚度与非活性层的粒径关系对保护层的保护效果有重要的影响,具体地,非活性材料是起到保护支撑的关键因素,当保护层中非活性材料在垂直于集流体的平面上至少有两层才可以起到较好的保护效果,因此保护层的厚度H1与非活性材料的平均粒径D50需要满足H1≥2×D50。在该条件下,利于使保护层在其厚度方向(垂直于集流体表面的方向)上平均分布有至少两个非活性材料颗粒,相当于形成至少两层单层保护层(每层单层保护层在其厚度方向上的平均非活性材料颗粒数为一个),更利于保护层的功能发挥,提高极片的安全性;保护层厚度H1与非活性材料的D90满足H1≥D90,从而确保保护层中超过90%的颗粒粒径低于保护层厚度,有效规避涂布刮料的情况发生,避免漏箔现象,提高保护层的加工性能;D50是在体积基准的粒径分布中,非活性材料从小粒径侧起、达到体积累积50%的粒径;D90是在体积基准的粒径分布中,非活性材料从小粒径侧起、达到体积累积90%的粒径。At the same time, the applicant found that the relationship between the thickness of the protective layer and the particle size of the inactive layer has an important impact on the protective effect of the protective layer. Specifically, the inactive material is a key factor for the protection support. When the inactive material in the protective layer At least two layers on the plane perpendicular to the current collector can have a good protective effect, so the thickness H1 of the protective layer and the average particle size D50 of the inactive material need to satisfy H1≥2×D50. Under this condition, it is beneficial to make the protective layer evenly distribute at least two inactive material particles in its thickness direction (direction perpendicular to the surface of the current collector), which is equivalent to forming at least two single-layer protective layers (each single-layer protective layer The average number of inactive material particles in the thickness direction of the layer is one), which is more conducive to the function of the protective layer and improves the safety of the pole piece; the thickness H1 of the protective layer and the D90 of the inactive material satisfy H1≥D90, thus ensuring protection The particle size of more than 90% of the particles in the layer is lower than the thickness of the protective layer, effectively avoiding the occurrence of coating scraping, avoiding the phenomenon of foil leakage, and improving the processing performance of the protective layer; D50 is in the volume-based particle size distribution, inactive The particle diameter at which the material reaches 50% of the volume accumulation from the small particle diameter side; D90 is the particle diameter at which the inactive material reaches 90% of the volume accumulation from the small particle diameter side in the volume-based particle size distribution.
由于保护层本身不提供容量,会对锂离子电池的能量密度造成损失,为了进一步避免保护层对锂离子电池能量密度的影响,所述保护层的厚度H1与所述活性物质层的厚度H2的关系满足H1/H2≤1/5。Since the protective layer itself does not provide capacity, it will cause loss to the energy density of the lithium-ion battery. In order to further avoid the influence of the protective layer on the energy density of the lithium-ion battery, the thickness H1 of the protective layer is equal to the thickness H2 of the active material layer. The relationship satisfies H1/H2≤1/5.
本申请提供的极片,包括保护层,并控制保护层中各组分的质量分数、保护层厚度与非活性材料的粒径和活性物质层厚度的关系,不仅可有效提高锂离子电池的安全性,尤其是在发生机械滥用时,降低锂离子电池起火失效的概率,提高锂离子电池的穿钉测试通过率,而且保持锂离子电池的电性能基本不受影响,解决锂离子电池安全性和电性能无法兼顾的问题。The pole piece provided by the application includes a protective layer, and controls the mass fraction of each component in the protective layer, the relationship between the thickness of the protective layer and the particle size of the inactive material and the thickness of the active material layer, which can not only effectively improve the safety of lithium-ion batteries Especially in the event of mechanical abuse, reduce the probability of lithium-ion battery fire failure, improve the pass rate of lithium-ion battery nail penetration test, and keep the electrical performance of lithium-ion battery basically unaffected, solve the problem of lithium-ion battery safety and The problem that the electrical performance cannot be taken into account.
在一种具体实施方式中,所述非活性材料包括无机颗粒和/或有机颗粒,其中:In a specific embodiment, the inactive material comprises inorganic particles and/or organic particles, wherein:
所述无机颗粒包括氧化物、碳化物、氮化物、无机盐、第一碳包覆材料中的一种或多种,所述第一碳包覆材料包括第一基体颗粒和包覆在所述第一 基体颗粒至少部分表面的第一碳层,所述第一基体颗粒选自氧化物、碳化物、氮化物、无机盐中的一种或多种;The inorganic particles include one or more of oxides, carbides, nitrides, inorganic salts, and first carbon coating materials, and the first carbon coating materials include first matrix particles and coated on the A first carbon layer on at least part of the surface of the first base particle, wherein the first base particle is selected from one or more of oxides, carbides, nitrides, and inorganic salts;
进一步地,所述氧化物选自氧化铝、氧化钛、氧化镁、氧化锆、硫氧锑矿、氧化钡、氧化锰、氧化硅、氧化铁、四氧化三铁中的至少一种;所述碳化物包括属碳化物和/或非金属碳化物,所述金属碳化物包括碳化钛、碳化钙、碳化铬、碳化钽、碳化钒、碳化锆、碳化钨中的至少一种,所述非金属碳化物包括碳化硼和/或碳化硅;所述氮化物包括金属氮化物和/或非金属氮化物,所述金属氮化物包括氮化锂、氮化镁、氮化铝、氮化钛、氮化钽中的至少一种,所述非金属氮化物包括氮化硼、五氮化三磷、四氮化三硅中的至少一种;所述无机盐包括碳酸盐和/或硫酸盐。碳包覆工艺是本领域常规工艺,不再赘述。Further, the oxide is selected from at least one of aluminum oxide, titanium oxide, magnesium oxide, zirconium oxide, stibnite, barium oxide, manganese oxide, silicon oxide, iron oxide, and ferroferric oxide; Carbides include metal carbides and/or non-metal carbides, the metal carbides include at least one of titanium carbide, calcium carbide, chromium carbide, tantalum carbide, vanadium carbide, zirconium carbide, tungsten carbide, the non-metal Carbides include boron carbide and/or silicon carbide; the nitrides include metal nitrides and/or non-metal nitrides, and the metal nitrides include lithium nitride, magnesium nitride, aluminum nitride, titanium nitride, nitride At least one of tantalum nitride, the non-metallic nitride includes at least one of boron nitride, phosphorus pentanitride, and silicon nitride; the inorganic salt includes carbonate and/or sulfate. The carbon coating process is a conventional process in the art, and will not be repeated here.
所述有机颗粒是由高分子材料组成的微小粒子,例如聚苯乙烯、聚甲基丙烯酸甲酯、聚四氟乙烯、第二碳包覆材料中的一种或多种,所述第二碳包覆材料包括第二基体颗粒和包覆在第二基体颗粒至少部分表面的第二碳层,所述第二基体颗粒选自聚苯乙烯、聚甲基丙烯酸甲酯、聚四氟乙烯中的一种或多种。The organic particle is a tiny particle composed of a polymer material, such as one or more of polystyrene, polymethyl methacrylate, polytetrafluoroethylene, and a second carbon coating material, and the second carbon The coating material includes a second matrix particle and a second carbon layer coated on at least part of the surface of the second matrix particle, and the second matrix particle is selected from polystyrene, polymethyl methacrylate, polytetrafluoroethylene one or more.
为了进一步提高保护层的保护效果,所述保护层的厚度H1与非活性材料的D10满足H1≥8×D10,选用该粒径范围的非活性材料有助于使保护层中有足够的小颗粒材料填充,提升保护层的致密性,D10是在体积基准的粒径分布中,非活性材料从小粒径侧起、达到体积累积10%的粒径。In order to further improve the protective effect of the protective layer, the thickness H1 of the protective layer and the D10 of the inactive material meet H1≥8×D10, and the selection of inactive materials in this particle size range helps to make the protective layer have enough small particles Material filling improves the compactness of the protective layer. D10 is the particle size of inactive materials starting from the small particle size side and reaching 10% of the volume accumulation in the volume-based particle size distribution.
结合目前锂离子电池活性物质层厚度范围,所述保护层的厚度为0.1μm-10μm,所述非活性材料的D10≤0.5μm,D50≤2μm,D90≤5μm,进一步地,所述非活性材料的D10为0.01-0.2μm,D50为0.05-0.5μm,D90为1-3μm。Combined with the thickness range of the current lithium-ion battery active material layer, the thickness of the protective layer is 0.1 μm-10 μm, the D10 of the inactive material is ≤ 0.5 μm, the D50 is ≤ 2 μm, and the D90 is ≤ 5 μm. Further, the inactive material The D10 is 0.01-0.2μm, the D50 is 0.05-0.5μm, and the D90 is 1-3μm.
保护层中粘结剂和导电剂可以为本领域常规材料,例如,粘结剂包括聚偏氟乙烯(PVDF)、羧酸改性的聚偏氟乙烯(PVDF)、聚甲基丙烯酸甲酯(PMMA)、聚丙烯腈(PAN)、聚丙烯酸酯类、聚酰亚胺(PI)中的一种或多种,其中,羧酸改性的PVDF包括丙烯酸改性的PVDF;导电剂包括导电炭黑、乙炔黑、石墨、石墨烯、碳纳米管、碳纳米纤维中的一种或多种,本领域技术人员可以选择合适的材料,并与非活性材料混合得到保护层浆料, 并涂布在集流体表面,烘干后得到保护层。The binder and conductive agent in the protective layer can be conventional materials in the art, for example, the binder includes polyvinylidene fluoride (PVDF), carboxylic acid modified polyvinylidene fluoride (PVDF), polymethyl methacrylate ( PMMA), polyacrylonitrile (PAN), polyacrylic esters, polyimide (PI) in one or more, wherein, the PVDF of carboxylic acid modification comprises the PVDF of acrylic acid modification; Conductive agent comprises conductive carbon One or more of black, acetylene black, graphite, graphene, carbon nanotubes, carbon nanofibers, those skilled in the art can select appropriate materials and mix them with inactive materials to obtain a protective layer slurry, and coat On the surface of the current collector, a protective layer is obtained after drying.
对于保护层和活性物质层在集流体表面的涂覆长度,本申请不做进一步限定,活性物质层可以全部位于保护层远离集流体的表面,也可以部分位于保护层远离集流体的表面,具体地,在所述极片的第一端和第二端中的至少一处,所述保护层至所述集流体外缘的垂直距离小于所述活性物质层至所述集流体外缘的垂直距离,所述第一端和第二端相对;或者,The coating length of the protective layer and the active material layer on the surface of the current collector is not further limited in this application. The active material layer can be located entirely on the surface of the protective layer away from the current collector, or partially on the surface of the protective layer away from the current collector. Specifically, at least one of the first end and the second end of the pole piece, the vertical distance from the protective layer to the outer edge of the current collector is smaller than the vertical distance from the active material layer to the outer edge of the current collector distance, the first end and the second end are opposite; or,
在所述极片的第一端和第二端中的至少一处,所述保护层与所述集流体外缘之间存在空箔区,所述活性物质层包括第一部分、以及与第一部分相连的第二部分,所述第一部分设置在所述保护层表面,所述第二部分设置在所述空箔区的集流体表面上。At least one of the first end and the second end of the pole piece, there is an empty foil area between the protective layer and the outer edge of the current collector, the active material layer includes a first part, and the first part and the first part A connected second part, the first part is arranged on the surface of the protective layer, and the second part is arranged on the surface of the current collector in the empty foil area.
例如,图1为本申请一实施例提供的极片的结构示意图,如图1所示,极片包括集流体100、位于集流体上表面的保护层200以及位于保护层200远离集流体100表面的活性物质层300,即保护层200至集流体100外缘的垂直距离小于活性物质层300至集流体100外缘的垂直距离;图2为本申请又一实施例提供的极片的结构示意图,如图2所示,极片包括集流体100、保护层200以及活性物质层300,保护层200位于集流体100的上表面,活性物质层300包括两部分,第一部分活性物质层300位于保护层200远离集流体的上表面,第二部分活性物质层300位于集流体上表面未设置保护层的部分,图1-2示出了集流体上表面保护层和活性物质层的设置方式,对于集流体100另一表面的设置方式可以与上表面相同或不同,例如,集流体100的下表面可以设置保护层200和活性物质层300,也可以仅设置活性物质层300,但集流体100的两个表面中,至少应有一个表面应设置保护层200,本领域技术人员可以根据实际需要进行设置,本申请对此不做进一步限制。For example, FIG. 1 is a schematic structural diagram of a pole piece provided by an embodiment of the present application. As shown in FIG. The active material layer 300, that is, the vertical distance from the protective layer 200 to the outer edge of the current collector 100 is smaller than the vertical distance from the active material layer 300 to the outer edge of the current collector 100; FIG. 2 is a schematic structural diagram of a pole piece provided by another embodiment of the present application , as shown in Figure 2, the pole piece includes a current collector 100, a protective layer 200 and an active material layer 300, the protective layer 200 is located on the upper surface of the current collector 100, the active material layer 300 includes two parts, the first part of the active material layer 300 is located in the protective The layer 200 is away from the upper surface of the current collector, and the second part of the active material layer 300 is located on the upper surface of the current collector without a protective layer. Figure 1-2 shows the arrangement of the protective layer and active material layer on the upper surface of the current collector. For The arrangement of the other surface of the current collector 100 may be the same as or different from the upper surface. For example, the lower surface of the current collector 100 may be provided with a protective layer 200 and an active material layer 300, or only the active material layer 300 may be provided, but the surface of the current collector 100 Among the two surfaces, at least one surface should be provided with a protective layer 200 , which can be provided by those skilled in the art according to actual needs, which is not further limited in this application.
本申请中,上述极片可以为正极片或负极片,当极片为正极片时,包括正极集流体、保护层和正极活性物质层,当极片为负极片时,包括负极集流体、保护层和负极活性物质层,其中,正极集流体可以是以铝为主成分构成的铝箔,或者是将铝箔与其他材料(如聚合物材料等)压合而成的复合集流体,或者是包括铝箔和涂布在铝箔表面的导电碳层的复合集流体等,其中,铝箔中铝的质量含量一般不低于95%;负极集流体可以是铜箔。In the present application, the above-mentioned pole piece can be a positive pole piece or a negative pole piece. When the pole piece is a positive pole piece, it includes a positive electrode current collector, a protective layer and a positive electrode active material layer. When the pole piece is a negative pole piece, it includes a negative electrode current collector, a protective layer layer and negative electrode active material layer, wherein the positive electrode current collector can be aluminum foil composed of aluminum as the main component, or a composite current collector formed by pressing aluminum foil and other materials (such as polymer materials, etc.), or a composite current collector comprising aluminum foil and a composite current collector of a conductive carbon layer coated on the surface of aluminum foil, etc., wherein the mass content of aluminum in the aluminum foil is generally not less than 95%; the negative current collector can be copper foil.
活性物质层包括活性物质、粘结剂和导电剂,活性物质是参与极片/电化 学装置充放电过程中的电化学反应的材料,当上述极片为正极片时,其中的活性物质为正极活性物质,例如是提供锂离子的正极活性物质,具体包括锂正极复合金属氧化物(即含锂的无机材料),例如包括钴酸锂(LiCoO 2)、镍酸锂(LiNiO 2)、锰酸锂(LiMn 2O 4)、磷酸铁锂(LiFePO 4)、三元材料中的至少一种,三元材料的化学式可以为LiNi xCo yMn zO 2,x+y+z=1。当上述极片为负极片时,其中的活性物质为负极活性物质,该负极活性物质可以包括人造石墨、天然石墨、软碳、硬碳、中间相碳微球(MCMB)、硅、硅碳复合物、硅氧、钛酸锂、锂金属中的至少一种。 The active material layer includes an active material, a binder and a conductive agent. The active material is a material that participates in the electrochemical reaction during the charging and discharging process of the pole piece/electrochemical device. When the above-mentioned pole piece is a positive pole piece, the active material therein is a positive pole Active materials, such as positive electrode active materials that provide lithium ions, specifically include lithium positive electrode composite metal oxides (that is, lithium-containing inorganic materials), such as lithium cobaltate (LiCoO 2 ), lithium nickelate (LiNiO 2 ), manganic acid At least one of lithium (LiMn 2 O 4 ), lithium iron phosphate (LiFePO 4 ), and a ternary material. The chemical formula of the ternary material may be LiNix Co y Mn z O 2 , where x+y+z=1. When the above-mentioned pole piece is a negative pole piece, the active material therein is a negative pole active material, and the negative pole active material can include artificial graphite, natural graphite, soft carbon, hard carbon, mesocarbon microspheres (MCMB), silicon, silicon-carbon composite At least one of silicon oxide, lithium titanate, and lithium metal.
活性物质层中的粘结剂和导电剂与保护层中粘结剂和导电剂的作用相同,粘结剂和导电剂的选择如前所述,保护层和活性物质层中的导电剂和粘结剂可以相同或不同。The binder in the active material layer and the conductive agent have the same effect as the binder and the conductive agent in the protective layer. The selection of the binder and the conductive agent is as mentioned above. The conductive agent and the binder in the protective layer and the active material layer The binders can be the same or different.
此外,当极片为负极片时,负极活性物质层还可以包括分散剂,该分散剂包括羧甲基纤维素钠等。In addition, when the pole piece is a negative pole piece, the negative electrode active material layer may further include a dispersant, and the dispersant includes sodium carboxymethylcellulose and the like.
研究发现,在锂离子电池在发生内短路时,会有多种短路模式,而正极集流体与负极片接触造成的内短路是最危险的模式,因此,上述极片可以为正极片,即将保护层设置在正极集流体表面,而负极片不设置保护层。Research has found that when an internal short circuit occurs in a lithium-ion battery, there will be multiple short-circuit modes, and the internal short-circuit caused by the contact between the positive electrode current collector and the negative electrode sheet is the most dangerous mode. The protective layer is provided on the surface of the positive electrode collector, while the negative electrode sheet is not provided with a protective layer.
本申请提供的极片还包括极耳,极耳的设置位置可以是本领域常规极耳设置位置,例如可以设置在极片的端部或者中间等位置。当极片为正极片时,正极极耳可以是铝箔;当极片为负极片时,负极极耳可以是铜箔。The pole piece provided by the present application also includes a tab, and the position of the tab can be a conventional position in the field, for example, it can be set at the end or middle of the pole piece. When the pole piece is a positive pole piece, the positive pole tab can be aluminum foil; when the pole piece is a negative pole piece, the negative pole tab can be copper foil.
本申请提供的极片可以通过涂覆法等本领域常规方法制得,具体实施时,可以将保护层的原料分散于溶剂中,搅拌均匀配制成保护层浆料,然后将该保护层浆料涂布在集流体表面,经烘干后形成保护层;将活性物质层的原料分散于溶剂中,搅拌均匀配制成活性物质层浆料,再将该活性物质层浆料涂布在保护层远离集流体的表面或者集流体表面未设置保护层的区域,经烘干、辊压等工序后形成活性物质层,然后将极耳在集流体表面,得到极片。The pole piece provided by this application can be prepared by conventional methods in the field such as coating method. In practice, the raw materials of the protective layer can be dispersed in a solvent, stirred evenly to prepare a protective layer slurry, and then the protective layer slurry Coated on the surface of the current collector and dried to form a protective layer; disperse the raw materials of the active material layer in a solvent, stir evenly to prepare the active material layer slurry, and then apply the active material layer slurry on the protective layer away from the The surface of the current collector or the area where the protective layer is not provided on the surface of the current collector is dried and rolled to form an active material layer, and then the tab is placed on the surface of the current collector to obtain a pole piece.
综上,本申请提供的极片,包括保护层,并控制保护层中各组分的质量分数、保护层厚度与非活性材料的粒径和活性物质层厚度的关系,不仅有效解决锂离子电池在机械滥用等情况下产生的起火时效等问题,同时保持锂离子电池的电性能基本不受影响,解决锂离子电池安全性和电性能无法兼顾的问题。In summary, the pole piece provided by this application includes a protective layer, and controls the mass fraction of each component in the protective layer, the relationship between the thickness of the protective layer and the particle size of the inactive material and the thickness of the active material layer, which not only effectively solves the problem of lithium-ion batteries. In the case of mechanical abuse and other problems such as fire aging, the electrical performance of the lithium-ion battery is basically not affected, and the problem that the safety and electrical performance of the lithium-ion battery cannot be balanced is solved.
本申请第二方面提供一种锂离子电池,包括上述任一所述的极片。The second aspect of the present application provides a lithium-ion battery, including any one of the pole pieces described above.
本申请提供一种锂离子电池,包括本申请第一方面提供的极片,当极片为正极片时,可采用常规技术手段搭配常规负极片、隔膜、电解液制备得到锂离子电池,其中,隔膜包括聚乙烯(PE)、聚丙烯(PP)、聚酰亚胺中的一种或多种,电解液包括碳酸酯类、羧酸酯类溶剂、锂盐和适当的添加剂,制备过程中,将上述的正极片、负极片与隔离膜按顺序卷绕或堆叠成电芯,之后使用封装材料如铝塑膜将电芯包装起来并注入电解液,经过充放电制备成锂离子电池。本申请提供的锂离子电池具有较好的安全性和电性能。The application provides a lithium-ion battery, including the pole piece provided in the first aspect of the application. When the pole piece is a positive pole piece, conventional technical means can be used to prepare a lithium-ion battery with a conventional negative pole piece, a separator, and an electrolyte, wherein, The diaphragm includes one or more of polyethylene (PE), polypropylene (PP), and polyimide, and the electrolyte includes carbonates, carboxylate solvents, lithium salts, and appropriate additives. During the preparation process, The above-mentioned positive electrode sheet, negative electrode sheet and separator are wound or stacked in order to form a battery cell, and then the battery cell is packaged with a packaging material such as aluminum-plastic film and injected with electrolyte, and the lithium-ion battery is prepared after charging and discharging. The lithium ion battery provided by the application has better safety and electrical properties.
以下结合具体实施例对本申请进行进一步阐述:The application is further elaborated below in conjunction with specific embodiments:
实施例1Example 1
本实施例提供的极片为正极片,包括集流体铝箔、位于集流体表面的保护层、位于保护层远离集流体表面的正极活性物质层,其中:The pole piece provided in this embodiment is a positive pole piece, including a current collector aluminum foil, a protective layer located on the surface of the current collector, and a positive electrode active material layer located on the protective layer away from the surface of the current collector, wherein:
所述保护层包括62质量份的氧化铝、30质量份的丙烯酸改性PVDF以及8质量份的炭黑;The protective layer includes 62 parts by mass of aluminum oxide, 30 parts by mass of acrylic modified PVDF and 8 parts by mass of carbon black;
保护层的厚度为2μm;The thickness of the protective layer is 2 μm;
氧化铝的D10为0.2μm,D50为0.5μm,D90为2μm;The D10 of alumina is 0.2 μm, the D50 is 0.5 μm, and the D90 is 2 μm;
所述正极活性物质层包括96质量份的正极活性物质LCO、2质量份的粘结剂PVDF以及2质量份的导电剂炭黑;The positive electrode active material layer includes 96 parts by mass of positive electrode active material LCO, 2 parts by mass of binder PVDF and 2 parts by mass of conductive agent carbon black;
正极活性物质层的厚度为40μm。The thickness of the positive electrode active material layer was 40 μm.
本实施例提供的极片的制备方法包括:按照上述质量分数的氧化铝、丙烯酸改性PVDF和炭黑混合,分散在溶剂NMP中搅拌均匀制备得到保护层浆料,将保护层浆料涂覆在铝箔表面,烘干得到保护层;按照上述质量分数将LCO、PVDF和炭黑混合,分散在溶剂NMP中搅拌均匀制备得到正极活性物质层浆料,将正极活性物质层浆料涂覆在保护层远离集流体的表面,烘干得到正极活性物质层;在集流体表面焊接极耳,得到正极片;The preparation method of the pole piece provided in this embodiment includes: mixing alumina, acrylic acid-modified PVDF and carbon black according to the above mass fractions, dispersing in the solvent NMP and stirring uniformly to prepare a protective layer slurry, coating the protective layer slurry On the surface of the aluminum foil, dry to obtain a protective layer; mix LCO, PVDF and carbon black according to the above mass fractions, disperse them in the solvent NMP and stir evenly to prepare a positive electrode active material layer slurry, and coat the positive electrode active material layer slurry on the protective layer. The layer is far away from the surface of the current collector, and dried to obtain the positive electrode active material layer; the tab is welded on the surface of the current collector to obtain the positive electrode sheet;
实施例2Example 2
本实施例提供的极片可参考实施例1,区别在于,所述保护层包括70质量份的氧化铝、25质量份的丙烯酸改性PVDF以及5质量份的炭黑。The pole piece provided in this example can refer to Example 1, the difference is that the protective layer includes 70 parts by mass of alumina, 25 parts by mass of acrylic-modified PVDF and 5 parts by mass of carbon black.
实施例3Example 3
本实施例提供的极片可参考实施例1,区别在于,所述保护层包括80质量份的氧化铝、15质量份的丙烯酸改性PVDF以及5质量份的炭黑。For the pole piece provided in this example, refer to Example 1, except that the protective layer includes 80 parts by mass of alumina, 15 parts by mass of acrylic-modified PVDF, and 5 parts by mass of carbon black.
实施例4Example 4
本实施例提供的极片可参考实施例1,区别在于,所述保护层包括90质量份的氧化铝、8质量份的丙烯酸改性PVDF以及2质量份的炭黑。For the pole piece provided in this example, refer to Example 1, except that the protective layer includes 90 parts by mass of alumina, 8 parts by mass of acrylic-modified PVDF, and 2 parts by mass of carbon black.
实施例5Example 5
本实施例提供的极片可参考实施例1,区别在于,所述保护层包括96质量份的氧化铝、3.9质量份的丙烯酸改性PVDF以及0.1质量份的炭黑。The pole piece provided in this example can refer to Example 1, the difference is that the protective layer includes 96 parts by mass of alumina, 3.9 parts by mass of acrylic-modified PVDF and 0.1 part by mass of carbon black.
实施例6Example 6
本实施例提供的极片可参考实施例1,区别在于:The pole piece provided in this embodiment can refer to Embodiment 1, the difference is:
氧化铝的D10为0.1μm,D50为0.5μm,D90为2.3μm;The D10 of alumina is 0.1 μm, the D50 is 0.5 μm, and the D90 is 2.3 μm;
保护层的厚度为4μm。The thickness of the protective layer was 4 μm.
实施例7Example 7
本实施例提供的极片可参考实施例6,区别在于:The pole piece provided in this embodiment can refer to Embodiment 6, the difference is:
氧化铝的D10为0.2μm,D50为1μm,D90为3μm。The D10 of alumina is 0.2 μm, the D50 is 1 μm, and the D90 is 3 μm.
实施例8Example 8
本实施例提供的极片可参考实施例6,区别在于:The pole piece provided in this embodiment can refer to Embodiment 6, the difference is:
氧化铝的D10为0.5μm,D50为2μm,D90为4μm。The D10 of alumina is 0.5 μm, the D50 is 2 μm, and the D90 is 4 μm.
实施例9Example 9
本实施例提供的极片可参考实施例1,区别在于:The pole piece provided in this embodiment can refer to Embodiment 1, the difference is:
所述保护层的厚度为4μm。The thickness of the protective layer is 4 μm.
实施例10Example 10
本实施例提供的极片可参考实施例1,区别在于:The pole piece provided in this embodiment can refer to Embodiment 1, the difference is:
所述保护层的厚度为8μm。The thickness of the protective layer is 8 μm.
对比例1Comparative example 1
本对比例提供的极片可参考实施例1,区别在于,所述保护层包括50质量份的氧化铝、45质量份的丙烯酸改性PVDF以及5质量份的炭黑。The pole piece provided in this comparative example can refer to Example 1, the difference is that the protective layer includes 50 parts by mass of alumina, 45 parts by mass of acrylic-modified PVDF and 5 parts by mass of carbon black.
对比例2Comparative example 2
本对比例提供的极片可参考实施例1,区别在于,所述保护层包括62质量份的氧化铝、20质量份的丙烯酸改性PVDF以及18质量份的炭黑。The pole piece provided in this comparative example can refer to Example 1, the difference is that the protective layer includes 62 parts by mass of alumina, 20 parts by mass of acrylic-modified PVDF and 18 parts by mass of carbon black.
对比例3Comparative example 3
本对比例提供的极片可参考实施例1,区别在于,所述保护层包括92质量份的氧化铝、2质量份的丙烯酸改性PVDF以及6质量份的炭黑。The pole piece provided in this comparative example can refer to Example 1, the difference is that the protective layer includes 92 parts by mass of alumina, 2 parts by mass of acrylic-modified PVDF and 6 parts by mass of carbon black.
对比例4Comparative example 4
本对比例提供的极片可参考实施例1,区别在于,所述保护层包括92质量份的氧化铝以及8质量份的丙烯酸改性PVDF。The pole piece provided in this comparative example may refer to Example 1, except that the protective layer includes 92 parts by mass of aluminum oxide and 8 parts by mass of acrylic-modified PVDF.
对比例5Comparative example 5
本对比例提供的极片不包括保护层。The pole piece provided in this comparative example does not include a protective layer.
对比例6Comparative example 6
本对比例提供的极片可参考实施例6,区别在于:The pole piece that this comparative example provides can refer to embodiment 6, difference is:
氧化铝的D10为0.8μm,D50为3μm,D90为5μm。The D10 of alumina is 0.8 μm, the D50 is 3 μm, and the D90 is 5 μm.
对比例7Comparative example 7
本对比例提供的极片可参考实施例6,区别在于:The pole piece that this comparative example provides can refer to embodiment 6, difference is:
氧化铝的D10为0.4μm,D50为2μm,D90为6μm。The D10 of alumina is 0.4 μm, the D50 is 2 μm, and the D90 is 6 μm.
对比例8Comparative example 8
本对比例提供的极片可参考实施例1,区别在于:The pole piece that this comparative example provides can refer to embodiment 1, difference is:
所述保护层的厚度为10μm。The thickness of the protective layer is 10 μm.
对比例9Comparative example 9
本对比例提供的极片可参考实施例1,区别在于:The pole piece that this comparative example provides can refer to embodiment 1, difference is:
氧化铝的D10为0.5μm,D50为2μm,D90为7μm。The D10 of alumina is 0.5 μm, the D50 is 2 μm, and the D90 is 7 μm.
将实施例1-10以及对比例1-9提供的正极片搭配负极片、隔膜制备得到裸电芯,使用铝塑膜将裸电芯封装,注入一定量电解液后封口密封,经化成制备得到锂离子电池,其中,负极片包括96质量份的人造石墨、1.5质量份的丁苯橡胶、1.5质量份的羧甲基纤维素钠以及1质量份的炭黑。The positive electrode sheet provided in Examples 1-10 and Comparative Example 1-9 is matched with the negative electrode sheet and the separator to prepare a bare battery cell, and the bare battery cell is packaged with an aluminum-plastic film, and a certain amount of electrolyte is injected and sealed, and the chemical synthesis is prepared. Lithium-ion battery, wherein, negative plate comprises the artificial graphite of 96 mass parts, the styrene-butadiene rubber of 1.5 mass parts, the carboxymethyl cellulose sodium of 1.5 mass parts and the carbon black of 1 mass part.
随后对实施例1-10以及对比例1-9提供的锂离子电池进行安全性和电性能进行测试,测试结果如表1所示,测试方法如下:Subsequently, the safety and electrical properties of the lithium-ion batteries provided in Examples 1-10 and Comparative Examples 1-9 are tested, and the test results are shown in Table 1, and the test method is as follows:
(1)穿钉测试(1) Nail penetration test
取每个实施例(对比例)的锂离子电池10个,并将满电电池置于穿钉测试设备上,启动设备,使钉子(直径3mm)以130mm/s的速度垂直于电池平面刺入电池的中心位置,停留10min后退出,电池不起火视为通过,统计通过的锂离子电池的个数。Get 10 lithium-ion batteries of each embodiment (comparative example), and place the fully charged battery on the nail penetration test device, start the device, and make the nail (diameter 3mm) penetrate perpendicular to the battery plane at a speed of 130mm/s At the center of the battery, stay for 10 minutes and then exit. If the battery does not catch fire, it will be considered as a pass, and the number of lithium-ion batteries that have passed will be counted.
(2)倍率性能测试(2) Magnification performance test
将电池以0.5C的倍率放电至3.0V,静置5min后,电池以0.5C的倍率充电至上限电压,然后恒压充电,截止电流0.02C。静置5min后,电池以0.2C的倍率放电至3.0V,容量即为C0。静置5min后,电池以0.5C的倍率充电至上限电压,然后恒压充电,截止电流0.02C。静置5min后,电池以0.5C的倍率放电至3.0V,容量即为C1。C1/C0即为0.5C/0.2C的放电容量比值,用于评估倍率放电能力。Discharge the battery at a rate of 0.5C to 3.0V. After standing for 5 minutes, charge the battery at a rate of 0.5C to the upper limit voltage, and then charge at a constant voltage with a cut-off current of 0.02C. After standing for 5 minutes, the battery is discharged to 3.0V at a rate of 0.2C, and the capacity is C0. After standing for 5 minutes, the battery is charged to the upper limit voltage at a rate of 0.5C, and then charged at a constant voltage with a cut-off current of 0.02C. After standing for 5 minutes, the battery is discharged to 3.0V at a rate of 0.5C, and the capacity is C1. C1/C0 is the discharge capacity ratio of 0.5C/0.2C, which is used to evaluate the rate discharge capability.
(3)锂离子电池能量密度测试(3) Li-ion battery energy density test
锂离子电池能量密度ED=E/V,其中E为电池的放电能量,测试方法为将电池充满电,然后以0.2C进行放电,放电至3.0V,放电的能量即为E。V 为电池的体系,通过测量长度、宽度、高度得到。Lithium-ion battery energy density ED=E/V, where E is the discharge energy of the battery. The test method is to fully charge the battery and then discharge it at 0.2C to 3.0V. The discharged energy is E. V is the system of the battery, which is obtained by measuring the length, width and height.
能量密度损失率△ED为对比例5的锂离子电池的能量密度ED 5与相应实施例(对比例)的锂离子电池的能量密度ED n的差值/对比例5的锂离子电池的能量密度ED 5,即△ED=(ED 5-ED n)/ED 5The energy density loss rate ΔED is the difference between the energy density ED5 of the lithium ion battery of Comparative Example 5 and the energy density ED n of the lithium ion battery of the corresponding embodiment (comparative example)/the energy density of the lithium ion battery of Comparative Example 5 ED 5 , that is, ΔED=(ED 5 −ED n )/ED 5 .
(4)保护层加工性能测试(4) Processing performance test of protective layer
在保护层涂布结束后,观察是否发生漏箔问题,无异常表示保护层涂布效果较好,轻微刮料和严重刮料是指存在漏箔问题,但漏箔程度不同。After the coating of the protective layer is finished, observe whether there is a problem of foil leakage. If there is no abnormality, it means that the coating effect of the protective layer is good. Slight scraping and severe scraping refer to the problem of foil leakage, but the degree of foil leakage is different.
与对比例5提供的数据对比可知,设置保护层有助于提高锂离子电池的安全性(穿钉测试),但其能量密度均有不同程度是损失;根据实施例1-5以及对比例1-4提供的数据可知,控制保护层中各组分的质量分数在本申请提供的范围内,有助于兼顾锂离子电池的安全性和电性能;根据实施例6-8与对比例6-7、9提供的数据可知,当非活性材料的D50超出保护层厚度的1/2、D90大于保护层厚度时,保护层的保护作用降低,锂离子电池的安全性能变差,且容易出现刮料问题,影响保护层的加工性能;根据实施例9-10与对比例8提供的数据可知,当保护层厚度H1与活性物质层厚度H2满足H1/H2≤1/5时,锂离子电池的能量密度损失可控制在6%以内,当H1/H2超出1/5时锂离子电池的能量密度损失较大,影响电池的续航能力。Compared with the data provided in Comparative Example 5, it can be seen that setting a protective layer helps to improve the safety of lithium-ion batteries (nail penetration test), but its energy density is loss in varying degrees; according to Examples 1-5 and Comparative Example 1 The data provided by -4 shows that the mass fraction of each component in the control protective layer is within the scope provided by the application, which helps to take into account the safety and electrical performance of lithium-ion batteries; according to embodiment 6-8 and comparative example 6- The data provided in 7 and 9 show that when D50 of the inactive material exceeds 1/2 of the thickness of the protective layer and D90 is greater than the thickness of the protective layer, the protective effect of the protective layer decreases, the safety performance of lithium-ion batteries deteriorates, and scratches are prone to occur. Material problems affect the processing performance of the protective layer; according to the data provided in Examples 9-10 and Comparative Example 8, when the thickness H1 of the protective layer and the thickness H2 of the active material layer satisfy H1/H2≤1/5, the lithium-ion battery The energy density loss can be controlled within 6%. When the H1/H2 exceeds 1/5, the energy density loss of the lithium-ion battery is relatively large, which affects the battery life.
最后应说明的是:以上各实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述各实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的范围。Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, rather than limiting them; although the application has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand that: It is still possible to modify the technical solutions described in the foregoing embodiments, or perform equivalent replacements for some or all of the technical features; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the technical solutions of the various embodiments of the present application. scope.
Figure PCTCN2022132059-appb-000001
Figure PCTCN2022132059-appb-000001

Claims (10)

  1. 一种极片,其中,包括基底,所述基底包括集流体和设置在集流体表面的保护层,所述保护层上还设置有活性物质层;A pole piece, including a base, the base includes a current collector and a protective layer arranged on the surface of the current collector, and an active material layer is also arranged on the protective layer;
    所述保护层按照质量百分数包括62%-96%的非活性材料、0.1%-8%的导电剂以及3%-30%的粘结剂;The protective layer includes 62%-96% of inactive materials, 0.1%-8% of conductive agent and 3%-30% of binder according to mass percentage;
    所述保护层的厚度H1与所述非活性材料的D50满足关系H1≥2*D50;The thickness H1 of the protective layer and the D50 of the inactive material satisfy the relationship H1≥2*D50;
    所述保护层的厚度H1与所述非活性材料的D90满足关系H1≥D90;The thickness H1 of the protective layer and the D90 of the inactive material satisfy the relationship H1≥D90;
    所述保护层的厚度H1与所述活性物质层的厚度H2满足关系H1/H2≤1/5。The thickness H1 of the protective layer and the thickness H2 of the active material layer satisfy the relationship H1/H2≦1/5.
  2. 根据权利要求1所述的极片,其中,所述非活性材料包括无机颗粒和/或有机颗粒,其中:The pole piece according to claim 1, wherein the inactive material comprises inorganic particles and/or organic particles, wherein:
    所述无机颗粒包括氧化物、碳化物、氮化物、无机盐、第一碳包覆材料中的一种或多种,所述第一碳包覆材料包括第一基体颗粒和包覆在所述第一基体颗粒至少部分表面的第一碳层,所述第一基体颗粒选自氧化物、碳化物、氮化物、无机盐中的一种或多种;The inorganic particles include one or more of oxides, carbides, nitrides, inorganic salts, and first carbon coating materials, and the first carbon coating materials include first matrix particles and coated on the A first carbon layer on at least part of the surface of the first base particle, wherein the first base particle is selected from one or more of oxides, carbides, nitrides, and inorganic salts;
    所述有机颗粒包括聚苯乙烯、聚甲基丙烯酸甲酯、聚四氟乙烯、第二碳包覆材料中的一种或多种,所述第二碳包覆材料包括第二基体颗粒和包覆在第二基体颗粒至少部分表面的第二碳层,所述第二基体颗粒选自聚苯乙烯、聚甲基丙烯酸甲酯、聚四氟乙烯中的一种或多种。The organic particles include one or more of polystyrene, polymethyl methacrylate, polytetrafluoroethylene, and a second carbon coating material, and the second carbon coating material includes a second matrix particle and a coating A second carbon layer covering at least part of the surface of the second base particle, wherein the second base particle is selected from one or more of polystyrene, polymethyl methacrylate, and polytetrafluoroethylene.
  3. 根据权利要求2所述的极片,其中,所述氧化物选自氧化铝、氧化钛、氧化镁、氧化锆、硫氧锑矿、氧化钡、氧化锰、氧化硅、氧化铁、四氧化三铁中的至少一种;所述碳化物包括属碳化物和/或非金属碳化物,所述金属碳化物包括碳化钛、碳化钙、碳化铬、碳化钽、碳化钒、碳化锆、碳化钨中的至少一种,所述非金属碳化物包括碳化硼和/或碳化硅;所述氮化物包括金属氮化物和/或非金属氮化物,所述金属氮化物包括氮化锂、氮化镁、氮化铝、氮化钛、氮化钽中的至少一种,所述非金属氮化物包括氮化硼、五氮化三磷、四氮化三硅中的至少一种;所述无机盐包括碳酸盐和/或硫酸盐。The pole piece according to claim 2, wherein the oxide is selected from the group consisting of aluminum oxide, titanium oxide, magnesium oxide, zirconium oxide, antimonite, barium oxide, manganese oxide, silicon oxide, iron oxide, trioxide At least one of iron; the carbides include metal carbides and/or non-metallic carbides, and the metal carbides include titanium carbide, calcium carbide, chromium carbide, tantalum carbide, vanadium carbide, zirconium carbide, and tungsten carbide At least one of the non-metallic carbides includes boron carbide and/or silicon carbide; the nitrides include metal nitrides and/or non-metal nitrides, and the metal nitrides include lithium nitride, magnesium nitride, At least one of aluminum nitride, titanium nitride, and tantalum nitride, and the non-metallic nitride includes at least one of boron nitride, phosphorus pentanitride, and silicon nitride; the inorganic salt includes Carbonates and/or Sulfates.
  4. 根据权利要求1-3任一项所述的极片,其中,所述保护层的厚度H1与所述非活性材料的D10满足关系H1≥8×D10。The pole piece according to any one of claims 1-3, wherein the thickness H1 of the protective layer and the D10 of the inactive material satisfy a relationship H1≥8×D10.
  5. 根据权利要求1-3任一项所述的极片,其中,所述非活性材料的D10≤0.5μm,D50≤2μm,D90≤5μm。The pole piece according to any one of claims 1-3, wherein D10≤0.5 μm, D50≤2 μm, and D90≤5 μm of the inactive material.
  6. 根据权利要求5所述的极片,其中,所述非活性材料的D10为0.01-0.2μm,D50为0.05-0.5μm,D90为1-3μm。The pole piece according to claim 5, wherein D10 of the inactive material is 0.01-0.2 μm, D50 is 0.05-0.5 μm, and D90 is 1-3 μm.
  7. 根据权利要求1所述的极片,其中,所述保护层的厚度为0.1μm-10μm。The pole piece according to claim 1, wherein the protective layer has a thickness of 0.1 μm-10 μm.
  8. 根据权利要求1所述的极片,其中,所述极片为正极片。The pole piece according to claim 1, wherein the pole piece is a positive pole piece.
  9. 根据权利要求1所述的极片,其中,在所述极片的第一端和第二端中的至少一处,所述保护层至所述集流体外缘的垂直距离小于所述活性物质层至所述集流体外缘的垂直距离,所述第一端和第二端相对;或者,The pole piece according to claim 1, wherein at least one of the first end and the second end of the pole piece, the vertical distance from the protective layer to the outer edge of the current collector is smaller than the active material layer to the outer edge of the current collector, the first end and the second end are opposite; or,
    在所述极片的第一端和第二端中的至少一处,所述保护层与所述集流体外缘之间存在空箔区,所述活性物质层包括第一部分、以及与第一部分相连的第二部分,所述第一部分设置在所述保护层表面,所述第二部分设置在所述空箔区的集流体表面上。At least one of the first end and the second end of the pole piece, there is an empty foil area between the protective layer and the outer edge of the current collector, the active material layer includes a first part, and the first part and the first part A connected second part, the first part is arranged on the surface of the protective layer, and the second part is arranged on the surface of the current collector in the empty foil area.
  10. 一种锂离子电池,其中,包括权利要求1-9任一项所述的极片。A lithium ion battery, comprising the pole piece according to any one of claims 1-9.
PCT/CN2022/132059 2021-11-29 2022-11-15 Pole piece and lithium ion battery WO2023093576A1 (en)

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