WO2023093530A1 - 过滤系统及洗碗机 - Google Patents

过滤系统及洗碗机 Download PDF

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Publication number
WO2023093530A1
WO2023093530A1 PCT/CN2022/130853 CN2022130853W WO2023093530A1 WO 2023093530 A1 WO2023093530 A1 WO 2023093530A1 CN 2022130853 W CN2022130853 W CN 2022130853W WO 2023093530 A1 WO2023093530 A1 WO 2023093530A1
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WO
WIPO (PCT)
Prior art keywords
filter
chamber
water
crushing
channel
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/CN2022/130853
Other languages
English (en)
French (fr)
Inventor
杨文勇
谭发刚
李承俊
王仕棋
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Midea Group Co Ltd
Guangdong Midea White Goods Technology Innovation Center Co Ltd
Original Assignee
Midea Group Co Ltd
Guangdong Midea White Goods Technology Innovation Center Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Midea Group Co Ltd, Guangdong Midea White Goods Technology Innovation Center Co Ltd filed Critical Midea Group Co Ltd
Publication of WO2023093530A1 publication Critical patent/WO2023093530A1/zh
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

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Classifications

    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4202Water filter means or strainers
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/14Washing or rinsing machines for crockery or tableware with stationary crockery baskets and spraying devices within the cleaning chamber
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4214Water supply, recirculation or discharge arrangements; Devices therefor
    • A47L15/4217Fittings for water supply, e.g. valves or plumbing means to connect to cold or warm water lines, aquastops
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4214Water supply, recirculation or discharge arrangements; Devices therefor
    • A47L15/4219Water recirculation
    • AHUMAN NECESSITIES
    • A47FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
    • A47LDOMESTIC WASHING OR CLEANING; SUCTION CLEANERS IN GENERAL
    • A47L15/00Washing or rinsing machines for crockery or tableware
    • A47L15/42Details
    • A47L15/4214Water supply, recirculation or discharge arrangements; Devices therefor
    • A47L15/4225Arrangements or adaption of recirculation or discharge pumps
    • A47L15/4227Arrangements or adaption of recirculation or discharge pumps with macerator arrangements for chopping entrained food particles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01DSEPARATION
    • B01D29/00Filters with filtering elements stationary during filtration, e.g. pressure or suction filters, not covered by groups B01D24/00 - B01D27/00; Filtering elements therefor
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B02CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
    • B02CCRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
    • B02C18/00Disintegrating by knives or other cutting or tearing members which chop material into fragments
    • B02C18/06Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives

Definitions

  • the present application relates to the technical field of dishwashers, in particular to filter systems and dishwashers.
  • the filter system of a dishwasher generally includes a water cup and a filter arranged in the water cup, etc.
  • the water residue mixture generated during the washing process of the dishwasher that is, the residue of the water to be filtered and the tableware enters the filter through the inlet on the top of the water cup. After filtering, the filtered water enters the water channel of the water cup, and the residue is collected in the filter.
  • the above filter system has the following technical problems: before washing, the user needs to deal with the large particles or massive residues in the tableware in advance, otherwise the filter will be easily blocked and affect the normal operation of the dishwasher; and after the washing is completed, the user needs to remove the filter in time Clean up the residue with the appliance, otherwise it is easy to breed bacteria and produce odor. Therefore, the current filtering system needs to manually handle the residue during use, which seriously affects the user experience.
  • the present application aims to solve at least one of the technical problems existing in the related art. To this end, the present application provides a filtration system that can effectively separate the water-slag mixture, realize automatic processing of residues, avoid manual processing of residues, and improve user experience.
  • the present application also provides a dishwasher.
  • the embodiment of the first aspect of the present application provides a filtering system, including: a housing, which is provided with a first chamber, a second chamber, and a channel communicating with the bottom of the first chamber and the bottom of the second chamber;
  • the crushing assembly is arranged in the first chamber and is suitable for crushing the water residue mixture entering the first chamber;
  • the filter assembly is rotatably arranged in the second chamber, and the opening of the filter assembly is downward Facing the channel;
  • the first suction part communicates with the second chamber to suck the pulverized water slag mixture into the filter assembly through the channel;
  • the second suction part communicates with the first chamber When the first suction part is shut down, the second suction part is adapted to suck out the residue in the first chamber and/or the second chamber through the channel.
  • the residue and the slag mixture of the water to be filtered enter the first chamber, and the residue is automatically crushed to a suitable discharge size by the crushing component, so as to avoid blocking the subsequent passage and the filter component, thereby ensuring the first suction.
  • the normal operation of the suction piece and the second suction piece; through the first suction piece, the crushed residue and the water to be filtered are sucked into the filter assembly in the second chamber through the channel at the bottom for filtration.
  • the rotation of the component can generate centrifugal force. Under the action of centrifugal force, the residue sucked into the filter component can be attached to the filter component without falling, and the filtered water is discharged through the second chamber.
  • the filtration system of the present application can effectively separate the mixture of water and slag, realize the automatic treatment of the residue, and improve the user experience without manual processing of the residue; and the filtration process of the application and the slag discharge process share the same channel, and no additional slag discharge is required
  • the channel structure optimizes the internal structure of the entire filtration system.
  • the embodiment of the second aspect of the present application provides a dishwasher, including: an inner container and the above-mentioned filter system, the filter system is arranged in the inner container.
  • the dishwasher by setting the filter system in the inner tank, the residues of water to be filtered and tableware generated during the washing process of the dishwasher enter the first chamber, and the residues are automatically crushed to a suitable size by the crushing component.
  • the size of the discharge can avoid blocking the subsequent channel and filter assembly, thereby ensuring the normal operation of the first suction part and the second suction part; through the first suction part, the crushed residue and water to be filtered are sucked into the second channel through the bottom channel Filtration is carried out in the filter assembly in the second chamber.
  • centrifugal force can be generated by the rotation of the filter assembly.
  • the residue sucked into the filter assembly can be attached to the filter assembly without falling.
  • the filtered water passes through the second chamber.
  • the second chamber is discharged.
  • the first suction part stops, and the residue falls to the channel at the bottom under gravity and the suction force of the second suction part, and then is sucked out by the second suction part and discharged.
  • the filtration system of the present application can effectively separate the mixture of water and slag, realize the automatic processing of the residue, and improve the user experience without manual processing of the residue; furthermore, the maintenance-free function of the dishwasher is realized; and the washing and filtering process of the present application is consistent with
  • the slag discharge process shares the same channel, and there is no need to set up another slag discharge channel structure, which optimizes the internal structure of the entire filtration system.
  • Fig. 1 is a structural schematic diagram of a perspective of the filtration system provided by the embodiment of the present application.
  • Fig. 2 is a structural schematic diagram of another perspective of the filtering system provided by the embodiment of the present application.
  • Fig. 3 is a top view of the filtration system provided by the embodiment of the present application.
  • Fig. 4 is the A-A direction sectional view of Fig. 3;
  • Fig. 5 is a partial enlarged view at B of Fig. 4;
  • Fig. 6 is a structural schematic diagram of a viewing angle of the crushing device provided by the embodiment of the present application.
  • Fig. 7 is a structural schematic diagram of another viewing angle of the crushing device provided by the embodiment of the present application.
  • Fig. 8 is a side view of the crushing device provided by the embodiment of the present application.
  • Fig. 9 is a partial enlarged view of C in Fig. 8.
  • Fig. 10 is a schematic structural view of the hob provided by the embodiment of the present application.
  • Fig. 11 is a partial enlarged view of D in Fig. 10;
  • Fig. 12 is a schematic diagram of the internal structure of the gearbox provided by the embodiment of the present application.
  • Fig. 13 is a top view of a filter bucket provided by an embodiment of the present application.
  • Fig. 14 is a schematic structural view of a filter bucket provided by an embodiment of the present application.
  • Fig. 15 is a schematic structural view of a filter bucket provided by another embodiment of the present application.
  • Fig. 16 is a sectional view at the E-E place of Fig. 15;
  • Fig. 17 is a schematic diagram of a simulation of a toothpick inserted into a through hole in a filter bucket provided by an embodiment of the present application;
  • Fig. 18 is a structural schematic diagram of a viewing angle of the filter assembly provided by the embodiment of the present application.
  • Fig. 19 is a structural schematic diagram of another viewing angle of the filter assembly provided by the embodiment of the present application.
  • Fig. 20 is an assembly diagram of the filter assembly provided by the embodiment of the present application.
  • Fig. 21 is a schematic structural diagram of the first filter screen provided by the embodiment of the present application.
  • Fig. 22 is a schematic structural diagram of a cleaning device provided by an embodiment of the present application.
  • Fig. 23 is a schematic structural view of the filter screen bracket provided by the embodiment of the present application.
  • Fig. 24 is a schematic diagram of the filtration process of the filtration system provided by the embodiment of the present application.
  • Fig. 25 is a schematic diagram of the slag discharge process of the filtration system provided by the embodiment of the present application.
  • 501 filter screen frame
  • 502 filter screen main body
  • 503 connection bracket
  • 504 connection hole
  • 6 cleaning device; 601: mounting frame; 6011: connection part; 6012: frame body part;
  • 602 contact part; 7: return water cavity; 701: water outlet; 8: water outlet pipe; 9: support part;
  • 1101 supporting part; 1102: limiting part; 1103: limiting groove; 1104: tooth groove; 1105: installing part;
  • 1106 first installation hole; 1107: second installation hole; 12: partition; 1201: third installation hole;
  • 1701 through hole
  • 1702 filter channel
  • 1703 discharge port
  • 18 first blocking member
  • 19 second blocking member; 20: water storage cavity; 21: flow channel; 22: step; 23: filter screen support;
  • serial numbers of the components in the embodiments of the present application are only used to distinguish the described objects, Does not have any sequential or technical meaning.
  • a plurality means two or more.
  • “Includes”, “comprising”, “has”, “containing” and the like used in the embodiments of the present application are all open terms, meaning including but not limited to.
  • the term “and/or” in the embodiment of the present application is only an association relationship describing associated objects, which means that there may be three relationships, for example, A and/or B, which can mean: A exists alone, and A and B exist at the same time , there are three cases of B alone.
  • words such as “exemplary” or “for example” are used as examples, illustrations or illustrations. Any embodiment or design scheme described as “exemplary” or “for example” in the embodiments of the present application shall not be interpreted as being more preferred or more advantageous than other embodiments or design schemes. Rather, the use of words such as “exemplary” or “such as” is intended to present related concepts in a concrete manner.
  • all technical and scientific terms used in the embodiments of the present application have the same meaning as commonly understood by those skilled in the technical field of the present application. In case of any inconsistency, the meaning stated in this manual or the meaning derived from the content recorded in this manual shall prevail.
  • connection and “connected” should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
  • connection should be understood in a broad sense, for example, it can be a fixed connection or a detachable connection, Or integrated connection; it can be mechanical connection or electrical connection; it can be direct connection or indirect connection through an intermediary.
  • the first feature may be in direct contact with the first feature or the first feature and the second feature may pass through the middle of the second feature.
  • Media indirect contact Moreover, “above”, “above” and “above” the first feature on the second feature may mean that the first feature is directly above or obliquely above the second feature, or simply means that the level of the first feature is higher than that of the second feature.
  • “Below”, “beneath” and “beneath” the first feature may mean that the first feature is directly below or obliquely below the second feature, or simply means that the first feature is less horizontally than the second feature.
  • the filter system of the embodiment of the first aspect of the present application mainly includes: a housing 1, a crushing assembly 3, a filter assembly, a first suction member 4 and a second suction member (not shown in the figure) Shows).
  • a first chamber and a second chamber are arranged side by side in the housing 1, and the top of the first chamber is provided with a water slag mixture inlet, which is convenient for the water slag mixture to enter; the bottom of the first chamber and the bottom of the second chamber The bottoms communicate with each other through the channel 2, which is convenient for the water slag mixture crushed by the crushing assembly 3 to pass through.
  • the first suction member 4 when the filtration system is in the filtering process, it is convenient for the first suction member 4 to suck the pulverized water residue mixture through the channel 2 at the bottom
  • the filter assembly in the second chamber is filtered, and when the filter system is in the slag discharge process, it is convenient for the second suction member to suck out the filtered residue through the channel 2 at the bottom again for discharge.
  • the crushing assembly 3 is arranged in the first chamber, and the crushing assembly 3 is suitable for crushing the residue in the slag mixture entering the first chamber, and the residue in the slag mixture can be automatically crushed to a suitable discharge size by the crushing assembly 3, Avoid blocking the channel 2 and the filter assembly, thereby ensuring the normal operation of the first suction part 4 and the second suction part.
  • the specific type of the crushing assembly 3 in the embodiment of the present application is not particularly limited, as long as it can crush the residue.
  • a rotary cutter similar to a fan blade may be used, or a hob structure may be used.
  • the filter assembly can be rotatably installed in the second chamber, and the opening of the filter assembly faces the channel 2 downwards, so that when the first suction member 4 sucks, the pulverized water residue mixture is sucked into the filter assembly through the channel 2 at the bottom and filtered.
  • the first suction member 4 is arranged on the housing 1 and communicates with the second chamber, so as to suck the pulverized water residue mixture into the filter assembly in the second chamber through the channel 2 at the bottom for filtering.
  • the specific type of the first suction member 4 in the embodiment of the present application is not particularly limited, as long as it can suck the water slag mixture, for example, a water pump can be used.
  • the second suction part is arranged on the housing 1 and communicates with the first chamber.
  • the first suction part 4 is shut down, that is, after the filtration is completed, the second suction part is suitable for the first chamber and/or Or the residue in the second chamber is sucked out through channel 2 for discharge.
  • the specific type of the second suction member in the embodiment of the present application is not particularly limited, as long as it can suck the residue, for example, a slag discharge pump can be used.
  • the second suction part and the first suction part 4 are respectively connected to opposite ends of the channel 2 to avoid interference caused by the filtration process and the slag discharge process.
  • the residue and the water residue mixture of the water to be filtered enter the first chamber, and the residue is automatically crushed to a suitable discharge size by the crushing assembly 3, so as to avoid blocking the subsequent channel 2 and the filter assembly, thereby ensuring the first chamber.
  • the normal work of the first suction piece 4 and the second suction piece; through the first suction piece 4, the crushed residue and the water to be filtered are sucked into the filter assembly in the second chamber through the channel 2 at the bottom to filter.
  • the centrifugal force can be generated by the rotation of the filter assembly. Under the action of the centrifugal force, the residue sucked into the filter assembly can be attached to the filter assembly without falling.
  • the filtered water is discharged through the second chamber.
  • the filtration system of the present application can effectively separate the mixture of water and slag, realize the automatic processing of the residue, and improve the user experience without manual processing of the residue; and the filtration process of the present application and the slag discharge process share the same channel 2, and no additional discharge is required.
  • the slag channel structure optimizes the internal structure of the entire filtration system.
  • the filter assembly includes a first filter screen 5 and a cleaning device 6, the first filter screen 5 is rotatably arranged in the second chamber for filtering and separating the pulverized water residue mixture, and the cleaning device 6 is arranged in the first filter screen 5, and the cleaning device 6 is adapted to rotate relative to the first filter screen 5 to scrape off part of the residue on the first filter screen 5, so as to form a second chamber on the first filter screen 5
  • the connected water outlet area is convenient for filtering water.
  • the relative rotation between the cleaning device 6 and the first filter screen 5 mentioned here means that the cleaning device 6 rotates under the drive of the first driving member (not shown in the figure) and has a speed difference with the first filter screen 5, or only
  • the first filter screen 5 rotates under the drive of the first driving member, and can be designed according to actual working conditions.
  • the first driving member is generally a device such as a motor or a motor.
  • the first filter screen 5 is provided with a filter cavity, and the cleaning device 6 is arranged in the filter cavity, and the first suction member 4 sucks the pulverized water residue mixture into the first filter through the channel 2 at the bottom.
  • Filtration is carried out in the filter cavity of the net 5, and during the filtration process, due to the continuous suction generated by the first suction member 4 and the centrifugal force generated by the rotation of the first filter screen 5, the residue in the water residue mixture can be temporarily collected in the first In the filter chamber of the filter screen 5, and some residues may even stick to the side wall of the first filter screen 5 adjacent to the first suction member 4, and then block the filter holes of the first filter screen 5, resulting in unsatisfactory water discharge effect.
  • part of the residue on the first filter screen 5 can be scraped off, and a water outlet area that communicates with the second chamber is formed on the first filter screen 5.
  • the final water can enter the second chamber through the water outlet area and then be discharged. Therefore, in the present application, by providing the cleaning device 6, the effect of filtering out water can be effectively improved.
  • the first driver is arranged at the bottom of the second chamber, and the first driver is respectively connected with the first filter screen 5 and the cleaning device 6 to drive the first filter screen 5 and the cleaning device 6 to have Depending on the rotation speed, part of the residue on the first filter screen 5 can be scraped off by the cleaning device 6 , so that part of the residue is separated from the first filter screen 5 .
  • the first driving member can realize coaxial double output, or other types of motors, or there are two first driving members, which are respectively connected to the first filter screen 5 and the cleaning device 6 correspondingly.
  • the cleaning device 6 is arranged in the first filter screen 5.
  • the cleaning device 6 mainly includes a mounting frame 601 and a contact part 602.
  • the mounting frame 601 can be connected with the output shaft of the first driving member, and Driven by the first driver, it can rotate, thereby driving the entire cleaning device 6 to rotate;
  • the contact part 602 is connected to the mounting frame 601, and contacts with the inner wall of the first filter screen 5, when the cleaning device 6 and the first filter screen 5 when there is a difference in rotation speed, the contact portion 602 can scrape off part of the residue on the first filter screen 5 to form a water outlet area, which is convenient for filtering out water.
  • the mounting frame 601 generally includes a connecting portion 6011 and a frame body portion 6012 .
  • the connecting portion 6011 is arranged coaxially with the output shaft of the first driving member, and is rotatable driven by the first driving member.
  • One side of the frame portion 6012 is connected to the connection portion 6011 , and the contact portion 602 may be disposed on a side of the frame portion 6012 away from the connection portion 6011 .
  • the number of the contact parts 602 is the same as the number of the frame parts 6012 or a one-to-one correspondence.
  • the frame part 6012 and the connection part 6011 can be integrally formed.
  • the frame part 6012 can also be formed separately from the connecting part 6011 .
  • the shape of the frame part 6012 is not limited to the frame structure with a hollow part shown in the figure, and in some embodiments, the frame part 6012 can also be a solid structure.
  • the cleaning device 6 may include at least one frame portion 6012 , and each frame portion 6012 is provided with a contact portion 602 on the outside.
  • the number of contact parts 602 is also two, and the two frame parts 6012 can be arranged symmetrically with respect to the axial direction of the connecting part 6011 .
  • three or more frame parts 6012 and contact parts 602 may also be provided.
  • there are three frame parts 6012 and contact parts 602 and the three frame parts 6012 are evenly distributed equidistantly along the circumference of the connecting part 6011 .
  • the present application does not limit the quantity, material and size of the frame portion 6012 and the contact portion 602 .
  • the contact portion 602 may be a scraper, and the contact portion 602 may be made of materials such as silica gel and rubber.
  • the shape of the first filter screen 5 is cylindrical, and of course other shapes with filter cavities, such as cones and cubes, can also be used.
  • the outer wall of the first filter screen 5 is spaced apart from the inner wall of the second chamber to form a return chamber 7, and the first suction member 4 is connected to the water outlet 701 of the return chamber 7 through an outlet pipe 8, and the return chamber 7 is suitable for
  • the water outlet area passing through the first filter screen 5 communicates with the inside of the first filter screen 5 to facilitate the filtered water to flow into the return water cavity 7 .
  • the filtered water can continuously enter the return water chamber 7, and then continue to fill the entire outlet pipe 8 without being mixed with air, which can effectively solve the problem of the first suction element. 4.
  • the problem of air pumping at the position of the water outlet 701 occurs, that is, the air suction phenomenon occurs, thereby improving the filtration efficiency and protecting the first suction member 4 .
  • the inner wall of the second chamber is provided with a support portion 9, and the bottom of the first filter screen 5 is supported on the support portion 9, so that the first filter screen
  • the outer wall of 5 is spaced from the inner wall of the second chamber, and then the whole second chamber is divided into the upper backwater chamber 7 and the lower channel 2, and the bottom inlet of the first filter screen 5 communicates with the channel 2.
  • the "supported on” mentioned here can be understood as that the supporting part 9 only plays a supporting role, rather than a fixing role. Therefore, the first filter screen 5 can rotate relative to the supporting part 9 .
  • the contact portion 602 of the cleaning device 6 can be fixedly connected to the inner wall of the support portion 9, and the first driving member can be connected to the first filter screen 5 to drive the first filter screen 5 to rotate, and then through cleaning The device 6 scrapes off part of the residue on the first filter screen 5 . And, through the rotation of the first filter screen 5, centrifugal force can be generated, so that the residue of the water-slag mixture can be kept in the filter chamber of the first filter screen 5, and after the filtering process is finished, the first filter screen 5 stops rotating, and the residue is in the filter chamber of the first filter screen 5. Gravity and the suction force of the second suction part fall into the channel 2 at the bottom, and then are sucked out by the second suction part through the slag discharge pipe 27 and discharged.
  • the first filter screen 5 mainly includes a filter screen frame 501, a filter screen main body 502 and a connecting bracket 503, the filter screen main body 502 is arranged on the filter screen frame 501, and the first end of the connecting bracket 503 is connected to the filter screen frame 501 is connected to the bottom inner wall, the second end of the connecting bracket 503 extends to the central axis position of the screen frame 501, and the second end of the connecting bracket 503 is provided with a connecting hole 504, the output shaft of the first driver and the connecting bracket 503
  • the connecting holes 504 are coaxially connected to drive the filter screen frame 501 to rotate, and then drive the entire first filter screen 5 to rotate.
  • the first filter screen 5 may include three connecting brackets 503, and the second ends of the three connecting brackets 503 share a connecting hole 504, and the three connecting brackets 503 are evenly distributed around the connecting hole 504. The distribution, on the one hand, facilitates the water slag mixture to enter the first filter screen 5, and on the other hand, improves the overall structural strength and rotation stability of the first filter screen 5.
  • the embodiment of the present application provides a crushing assembly 3, as shown in FIG. 4-FIG.
  • two groups of hobs 10 are arranged side by side, and the two groups of hobs 10 can rotate in opposite directions to engage to generate rolling force to crush the residue.
  • the gears 1002 are sheathed on the rotating shaft 1001 in the axial direction, and the multiple gears 1002 of the two groups of hobs 10 are alternately arranged to form the first crushing area between the two groups of hobs 10.
  • the staggered arrangement of two groups of hobs 10 gears 1002 in the embodiment of the present application can be understood as: the teeth 1002 of the first group of hobs 10 are located in the interval between the adjacent gears 1002 of the second group of hobs 10, and the second group of hobs 10
  • the teeth 1002 of the knife 10 are located in the interval between the adjacent teeth 1002 of the first group of hobs 10; The last tooth 1002 of the knife 10 is not in the gap.
  • the number of hobs 10 included in the crushing device is not limited to two groups, but no matter how many hobs 10 are, at least two groups of hobs 10 arranged oppositely are included.
  • the partitions 11 correspond to at least one group of hobs 10 , that is, one group of partitions 11 can be provided to correspond to one group of hobs 10 , or two groups of partitions 11 can be provided to correspond to two groups of hobs 10 respectively.
  • the crushing effect when the spacer 11 corresponds to two groups of hobs 10 is better than that when the spacer 11 corresponds to one group of hobs 10, and corresponding design can be made according to the actual crushing conditions.
  • this kind of crushing device when the crushing device is used for crushing smaller granular residues or residues with softer hardness, then this kind of crushing device can adopt the form corresponding to the partition 11 and a set of hobs 10; when the crushing device is used for crushing size For larger blocky residues or hard objects, this kind of crushing device can adopt the form corresponding to the partition 11 and two sets of hobs 10 to improve the crushing effect and fully crush the blocky residues or hard objects to a suitable discharge size .
  • the spacer 11 is interlaced with the teeth 1002 of the same group of hobs 10 to engage, and the spacer 11 extends from the side of the tooth 1002 to the bottom of the tooth 1002 and forms a second pulverization between the tooth 1002 and the bottom of the tooth 1002 area, when the water slag mixture enters the second crushing area at the bottom after being crushed in the first crushing area, the water slag mixture is further brought into between the staggered spacers 11 and tooth pieces 1002 to realize the prevention of entering the second crushing area.
  • the water slag mixture is crushed for the second time, which effectively improves the crushing effect and realizes crushing the residue of the water slag mixture to a suitable discharge size.
  • the spacers 11 and the gears 1002 of the same group of hobs 10 are arranged alternately, which can be understood as: the spacers 11 are located in the interval between the adjacent teeth 1002 of the hob 10, and the teeth 1002 of the hob 10 are located in the adjacent spaces. 11, and since the spacers 11 and the teeth 1002 of the same group of hobs 10 are interlaced, the first tooth 1002 and the last spacer 11 are not in the space.
  • the teeth 1002 of the two sets of hobs 10 are arranged alternately to form the first crushing area between the two sets of hobs 10.
  • the water slag can be crushed.
  • the residue in the mixture is crushed once; the second crushing area is formed between the bottom of the partition 11 and the bottom of the tooth 1002 through the spacer 11 and the gear 1002 of the hob 10, when the water slag mixture passes through the first crushing area
  • the residue in the water slag mixture can be crushed for a second time, thereby improving the crushing effect, and the blocky residue or hard objects in the water slag mixture can be effectively crushed to a suitable discharge size.
  • the crushing device of the embodiment of the present application has the characteristics of convenient use, good crushing effect and high crushing efficiency.
  • the spacer 11 includes a supporting part 1101 and a limiting part 1102.
  • the supporting part 1101 is located at the bottom of the gear 1002 of the hob 10 and Engage with the hob 10 gear 1002 to form the second crushing area;
  • the limit part 1102 is connected with the support part 1101, and the limit part 1102 is located on the side of the gear 1002 and is provided with a limit that matches the hob 10 rotating shaft 1001 bit slot 1103.
  • the support part 1101 can support the hob 10 on the one hand, and on the other hand, can engage with the tooth blade 1002 of the hob 10 to form a second crushing area, so as to realize the secondary crushing of the residue of the water-slag mixture. Effectively improve the crushing effect; and through the limiting part 1102 , on the one hand, the rotation shaft 1001 of the hob 10 can be limited to facilitate the installation of the hob 10 .
  • the spacers 11 correspond to two groups of hobs 10, that is, the two groups of hobs 10 are respectively provided with spacers 11, and the supporting parts of the two groups of spacers 11 1101 are arranged in a staggered manner, and the support portion 1101 is provided with tooth grooves 1104.
  • the teeth 1003 of the first group of hobs 10 teeth 1002 are engaged with the tooth grooves 1104 of the support portion 1101 of the second group of spacers 11, and the second group of hobs 10 teeth
  • the teeth 1003 of the slices 1002 are engaged with the tooth grooves 1104 of the supporting parts 1101 of the first group of partitions 11 , that is, the teeth 1002 of the two groups of hobs 10 are cross-engaged with the respective opposing partitions 11 .
  • the residue of the water slag mixture can be fully crushed, further improving the crushing effect.
  • the shape of the limiting portion 1102 is arc-shaped, and the distance from the outer surface of the limiting portion 1102 on the same spacer 11 to the rotating shaft 1001 of the hob 10 is smaller than that of the cutter teeth 1003
  • the spacer 11 further includes a mounting portion 1105, the mounting portion 1105 is connected above the limiting portion 1102, the mounting portion 1105 is provided with a first mounting hole 1106, and a plurality of spacers
  • the first mounting holes 1106 of the mounting portion 1105 of the sheet 11 are axially aligned, and the first fastening bolts pass through all the first mounting holes 1106 and then are fastened by the first nuts
  • the supporting portion 1101 is provided with a second mounting hole 1107 , the second installation holes 1107 of the supporting parts 1101 of the plurality of spacers 11 are axially aligned, and the second fastening bolts pass through all the second installation holes 1107 to realize fastening with the second nuts.
  • a partition 12 is provided between the mounting parts 1105 of every two adjacent spacers 11 to separate two adjacent spacers 11 ; And the partition 12 is provided with a third installation hole 1201, the third installation hole 1201 is aligned with the first installation hole 1106, and then the first fastening bolt can pass through all the first installation holes 1106 and the third installation hole 1201 and then pass through the first installation hole 1201.
  • a nut realizes fastening. It should be understood that the installation position of the partition plate 12 in the present application should avoid interference with the rotation of the gear 1002 of the hob 10 .
  • the outer peripheral surface of the gear 1002 of the hob 10 is provided with 6-8 teeth 1003 at intervals in the circumferential direction.
  • 6-8 knife teeth 1003 at intervals along the circumference of the gear 1002 .
  • the bite force of the hob 10 will increase, thereby increasing the driving force of the second driving member that drives the hob to rotate, which in turn will Improve the energy consumption of the second driving member; if the cutter teeth 1003 of a single gear 1002 are greater than 6-8, the cutter teeth 1003 on the gear 1002 will be relatively dense, and the larger blocky residues in the water slag mixture are difficult to be removed. bite.
  • the number of cutter teeth is greater than 6-8, the number of cutter teeth 1003 that blocky residues are in contact with at the same time increases, and the blocky residues are difficult to be brought into the first crushing area between the two groups of hobs 10 cutter teeth 1003, resulting in The residue cannot be crushed effectively. Therefore, in the embodiment of the present application, by setting the number of blade teeth 1003 of the tooth piece 1002 to 6-8, it is possible to reduce the energy consumption of the second drive member while ensuring that the residue in the water-slag mixture enters the first crushing area quickly, so as to improve Shatter effect.
  • the present application sets the distance between adjacent gear pieces 1002 on the same rotating shaft 1001 of the hob 10 to 1.5mm-2.5mm, so that the particle size of the residue after crushing can be ensured to meet the discharge requirements, and at the same time, the amount of dust in the operation process can be reduced.
  • the additional friction generated reduces the energy consumption of the second drive.
  • the cutter teeth 1003 of multiple gear pieces 1002 on the same rotating shaft 1001 of the hob 10 form a cutter tooth group in the axial direction.
  • the knife teeth 1003, correspondingly, constitute the knife tooth group is also a plurality of groups, in each group of knife tooth groups, a plurality of knife teeth 1003 are mutually misaligned so that every two adjacent tooth pieces 1002 are formed between the knife teeth 1003.
  • Rotational difference that is, two adjacent gears 1002 have a certain deflection angle relative to the hob 10 shaft 1001 so that the cutter teeth 1003 rotate and misalign each other, wherein the deflection directions of the gears 1002 can be both clockwise or counterclockwise.
  • the deflection direction of the tooth piece 1002 can also be partly clockwise, and the other part counterclockwise, that is, deflecting along different rotation directions, which can be adjusted according to the actual crushing conditions.
  • the rotation position difference is set by the cutter teeth 1003, which can ensure that the tooth pieces 1002 of the two groups of hobs 10 fully engage the residue, so as to improve the crushing effect.
  • the orthographic projections of the cutter teeth 1003 of the plurality of gears 1002 on the rotating shaft 1001 of the hob 10 are generally arranged to overlap in the axial direction, so that the pressure on the hob 10 is concentrated on the axial cutter teeth, and the crushing time is long. Blocky debris or hard objects can easily cause damage to the hob.
  • the rotation potential difference is set by the cutter tooth 1003, so that the pressure on the hob 10 can be distributed correspondingly along the rotation potential difference, that is, the pressure is dispersed along the circumferential surface of the hob 10 rotating shaft 1001, and then the pressure on the cutter body of the hob 10 can be dispersed. , to avoid excessive concentration of pressure, which is beneficial to protect the hob 10, thereby prolonging the service life of the crushing device.
  • the angle of the rotational displacement of the knife teeth 1003 of two adjacent gear pieces 1002 is set to be 4°-6°.
  • the manufacturability of the cutter body of the hob 10 can be satisfied under the premise of satisfying the bite performance.
  • the crushing device in the embodiment of the present application can realize low-noise operation .
  • the teeth 1003 of multiple gears 1002 on the same rotating shaft 1001 of the hob 10 are gradually misaligned with each other at a certain deflection angle in the axial direction to form the Rotational difference.
  • No. 1 knife tooth and No. 2 knife tooth have a rotation position difference of 4°-6° (for example, 5°)
  • No. 2 knife tooth and No. 3 knife tooth are also 4°-6° (for example, 5°).
  • the rotation position difference, and so on, make a certain angle of rotation position difference between adjacent cutter teeth 1003 along the same deflection direction, which can ensure that the hob 10 fully bites the residue, and at the same time can maximize the pressure dispersion effect on the hob 10 change.
  • the rotating shaft 1001 of the hob 10 is connected with a second driving member, and the second driving member drives the rotating shaft 1001 to rotate so that the hob 10 rotates.
  • the second driving member can drive the hob 10 to be below 47 minutes.
  • the low-noise operation state prevents noise and improves the experience of using the crushing device.
  • the rotational speed of the second driver is reduced, and a constant voltage is set at the same time, for example, it can be 100V-120V (full load is 220V), so that the second driver can output a constant
  • the low speed for example, can be 90RPM-120RPM, so that compared with the full load state, the noise can be greatly reduced under low voltage and low speed.
  • the input voltage of the second driving member can be increased in real time to meet the instantaneous high torque requirement. After the pulverization is successful, the input voltage of the second driving member is restored to a low-voltage state, so that the user always feels a low-noise state during the whole process.
  • the second driving member includes a driving motor 13 and a gearbox 14, and the driving motor 13 is respectively connected to the rotating shafts 1001 of two groups of hobs 10 through the gearbox 14, thereby driving two groups of The hob 10 rotates.
  • the gearbox 14 includes: a box body and a gear pair arranged in the box body, the gear pair includes a first transmission shaft 141, a second transmission shaft 142, a first gear 143, a second gear 144, a third gear 145, a first Four gears 146 and the fifth gear 147, the first transmission shaft 141 is provided with the first gear 143, the first gear 143 is meshed with the tooth groove on the output shaft of the driving motor 13, and the second transmission shaft 142 is provided with the second gear 144 , the second gear 144 meshes with the tooth groove on the first transmission shaft 141, the third gear 145 and the fourth gear 146 are arranged on the rotating shaft 1001 of the first group of hobs 10, the third gear 145 and the second transmission shaft 142 The gear teeth of the second group of hobs 10 are engaged on the rotating shaft 1001 , and the fifth gear 147 is engaged with the fourth gear 146 .
  • the rotation of the driving motor 13 drives each gear to rotate, and then drives the two groups of hob
  • the crushing device further includes a casing 15, the bottom of the casing 15 communicates with the channel 2, and the hob 10 and the partition 11 of the above-mentioned embodiment are arranged on the casing 15.
  • a feed inlet 1501 is formed on the casing 15.
  • the feed inlet 1501 is arranged on the top of the casing 15 and corresponds to the water slag mixture inlet of the casing 1, and the feed inlet 1501 is connected to the first hob 10.
  • a crushing area is connected, and a drainage channel 16 suitable for passing water is formed between the side wall of the casing 15 and the hob 10 , and the drainage channel 16 communicates with the feeding port 1501 .
  • the arrow in Fig. 5 indicates the flow direction of the water slag mixture, and the residue and part of the water flow into the first crushing area of the crushing device through the feed port 1501 for primary crushing, and then fall into the second crushing area at the bottom for secondary crushing, fully After crushing, it enters the bottom channel 2.
  • a filter device is provided between the feed port 1501 of the crushing device casing 15 and the first crushing area, and the filter device includes a filter.
  • the side wall of the bucket 17 and filter bucket 17 is provided with a through hole 1701 communicating with the drainage channel 16 . Since there may be some residues that will enter the drainage channel 16 with the water flow, which will affect the self-cleaning effect of the cutter and cause the channel 2 to be blocked. Therefore, in the embodiment of the present application, the filter bucket 17 is provided and the side wall of the filter bucket 17 is provided with a through hole 1701.
  • a filter channel 1702 is opened on the filter bucket 17, and the residue in the water residue mixture and part of the water to be filtered pass through
  • the inlet of the filter channel 1702 flows into the filter channel 1702, and then flows to the first crushing area of the crushing device through the discharge port 1703 at the bottom of the filter channel 1702 for crushing;
  • the through hole 1701 provided on the side wall of the filter bucket 17 communicates with the filter channel 1702 , the other part of the water to be filtered flows into the drainage channel 16 after being filtered through the through hole 1701, and the drainage channel 16 drains the filtered water to the teeth 1003 of the teeth 1002 on both sides of the hob 10, and the teeth 1003 are scoured to realize Self-cleaning of knives.
  • the specific number of through holes 1701 is not particularly limited, and can be adjusted according to actual working conditions. In the embodiment of the present application, there are multiple through holes 1701, and the multiple through holes 1701 are at least opened on the two opposite side walls of the filter bucket 17, so that the filtered water can enter the drainage channel 16 pair of hobs on both sides.
  • the knife teeth 1003 on both sides of the 10 are scoured to further improve the self-cleaning effect.
  • the filter device of the present application also includes a blocking assembly, which is arranged on the outside of the filter bucket 17, and the blocking assembly is located upstream in the drainage channel 16 and communicated with the filter bucket 17.
  • the hole 1701 is corresponding, and the “corresponding” mentioned here can be understood as that the blocking component is arranged at the outlet of the through hole 1701 .
  • the "height direction of the filter bucket 17" mentioned in the text can be understood as the direction from the inlet of the filter bucket 17 to the outlet 1703, as shown in Figure 4 and Figure 5, the filter bucket 17 is placed vertically, then the filter bucket 17 The height direction of the filter bucket 17 is also the vertical direction. In other usage scenarios, the filter bucket 17 can also be placed inclined or horizontally. At this time, the height direction of the filter bucket 17 is also inclined or horizontal.
  • the blocking assembly includes a first blocking member 18 and a second blocking member 19, the first blocking member 18 and the second blocking member 19 are arranged at intervals, and in a plane perpendicular to the axial direction of the through hole 1701, The orthographic projection of the first blocking member 18 partially overlaps the orthographic projection of the second blocking member 19, and a water storage chamber 20 is formed between the outside of the filter bucket 17 and the first blocking member 18, and the first blocking member 18 and the second blocking member A flow channel 21 is formed between the 19 to communicate with the water storage cavity 20 , and the water storage cavity 20 communicates with the drainage channel 16 through the flow channel 21 .
  • the first blocking member 18 and the second blocking member 19 are arranged outside the through hole 1701 of the filter bucket 17 and upstream of the drainage passage 16, and the first blocking member 18 and the second blocking member 19 are spaced apart. It is set so that the orthographic projections of the two in a plane perpendicular to the axial direction of the through hole 1701 partially overlap, wherein the axial direction of the through hole 1701 is the direction of the dotted line as shown in FIG. 16 .
  • the elongated objects such as toothpicks When elongated objects such as toothpicks flow into the through hole 1701, the elongated objects such as toothpicks will be blocked by at least one of the first stopper 18 and the second stopper 19, or the elongated objects such as toothpicks may also be stuck in the first stopper. Between the member 18 and the second blocking member 19, this makes it impossible for elongated objects such as toothpicks to pass through the through hole 1701.
  • the embodiment of the present application can block toothpicks and other slender objects through the above-mentioned blocking assembly to prevent them from flowing to the drainage channel 16 outside the filter bucket 17 through the through hole 1701, so as to avoid the blockage of the subsequent channel 2; and through the through hole 1701
  • At least part of the filtered water flows into the water storage cavity 20 and then flows into the drainage channel 16 through the flow channel 21, and another part of the water directly flows into the drainage channel 16 through the flow channel 21, and the two parts of the filtered water pass through the drainage channel 16 It can flow to both sides of the hob 10 for flushing, and the flushed water and crushed residue enter the channel 2 at the bottom, and then are sucked into the first filter screen 5 of the second chamber by the first suction member 4 further separated by filtration.
  • both the flow channel 21 and the water storage chamber 20 are in communication with the through hole 1701 of the filter bucket 17 , so that the filtered water can flow into the drainage channel 16 .
  • the through hole 1701 may flow into some finely divided particle residues
  • these particle residues can be collected by sedimentation to achieve secondary Filtration, when the water in the water storage chamber 20 spreads upwards into the overflow channel 21, it can flow into the drainage channel 16, which can effectively improve the filtering effect; effective blocking. Therefore, the embodiment of the present application realizes at least two-stage filtration through the through hole 1701 and the water storage chamber 20, which further ensures the filtering effect of the filtering device, and then effectively gathers residues in the first crushing area of the crushing device for crushing , and the self-cleaning effect of the hob 10 is improved.
  • the upper opening of the water storage chamber 20 corresponds to all the through holes 1701 on the filter bucket 17, so that the water storage chamber 20 can cover all the through holes 1701, that is, all the through holes 1701 flow out All the water can be filtered through the precipitation in the water storage chamber 20 first, and then flow into the drainage channel 16, so as to further improve the filtering effect.
  • the first stopper 18 is arranged on the side close to the filter bucket 17, and the first stopper 18 is from the bottom of the filter bucket 17 towards the top of the filter bucket 17 extend.
  • the bottom of the first blocking member 18 is arranged on the top of the casing 15 of the crushing device to form a water storage chamber 20 with the filter bucket 17.
  • the water storage chamber 20 can filter water on the one hand, and on the other hand The bottom of the water storage chamber 20 can prevent toothpicks and other elongated objects from falling directly into the drainage channel 16 .
  • the second blocking piece 19 is arranged on the side of the first blocking piece 18 facing away from the filter bucket 17 , the top of the second blocking piece 19 is connected to the top of the filter bucket 17 , and the second blocking piece 19 extends toward the bottom of the filter bucket 17 .
  • the pulverizing assembly 3 further includes a filtering device, the filtering device includes a filter bucket 17 disposed in the first chamber, and the side wall of the filter bucket 17 is provided with a through hole 1701 communicating with the first chamber.
  • the filter hopper 17 can be directly arranged in the first chamber, and a through hole 1701 communicating with the first chamber is provided on the side wall of the filter hopper 17. Since there may be some residues It will enter the first chamber with the water flow, which will affect the self-cleaning effect of the cutter and cause the channel 2 to be blocked. Therefore, in the embodiment of the present application, the filter bucket 17 is provided and the side wall of the filter bucket 17 is provided with a through hole 1701 to filter the residue , to prevent residues from entering the first chamber.
  • the filter device further includes a blocking assembly, which is arranged on the outside of the filter bucket 17 and corresponds to the through hole 1701.
  • the blocking assembly includes a first blocking member 18 and a second blocking member 19 arranged at intervals. , in a plane perpendicular to the axial direction of the through hole 1701, the orthographic projection of the first blocking member 18 partially overlaps the orthographic projection of the second blocking member 19, and a reservoir is formed between the outside of the filter bucket 17 and the first blocking member 18
  • an overflow channel 21 is formed between the first blocking member 18 and the second blocking member 19 and communicates with the water storage chamber 20 , and the overflow channel 21 communicates with the first chamber.
  • the first stopper 18 and the second stopper 19 are arranged at intervals so that the two Orthographic projections in a plane perpendicular to the axial direction of the through hole 1701 are partially overlapped, wherein the axial direction of the through hole 1701 is the direction of the dotted line as shown in FIG. 16 .
  • the elongated objects such as toothpicks flow into the through hole 1701, the elongated objects such as toothpicks will be blocked by at least one of the first stopper 18 and the second stopper 19, or the elongated objects such as toothpicks may also be stuck in the first stopper. Between the member 18 and the second blocking member 19, this makes it impossible for elongated objects such as toothpicks to pass through the through hole 1701.
  • the above-mentioned blocking assembly can block elongated objects such as toothpicks, prevent them from flowing into the first chamber outside the filter bucket 17 through the through hole 1701, and avoid the blockage of the subsequent channel 2 .
  • FIG. 17 shows five kinds of insertion through holes 1701 of elongated objects such as toothpicks.
  • No. I toothpick is vertically inserted into the through hole 1701
  • No. II, III, IV and V toothpicks are obliquely inserted into the through hole 1701; when the side wall of the filter bucket 17 is a vertical surface, the No. I toothpick cannot be inserted.
  • Through hole 1701 only No.
  • most of the tableware is cooked residues, which are easy to sink into the water and accumulate in the crushing device for crushing. Due to the buoyancy of toothpicks, some toothpicks are not easy to accumulate in front of the crushing device, and will Floating on the top of the residue, it may flow into the drainage channel 16 from the through hole 1701 of the filter bucket 17, and then block the first suction part 4 and the second suction part, affecting their work. Due to the influence of the water flow, toothpicks are generally inserted into the through hole 1701 in the inclined manner of No. II, No. III, No. IV and No. V toothpicks.
  • the height H 2 of the piece 19 is greater than the height H 1 of the first blocking piece 18, specifically, the value range of the ratio of the height H 2 of the second blocking piece 19 to the height H 1 of the first blocking piece 18 is set to 2.6 to 3.2
  • the height H1 of the first stopper 18 can be 20mm-23mm
  • the height H2 of the second stopper 19 can be 60mm-63mm, so that the elongated streams such as toothpicks can be limited to the greatest extent to enter the drainage through the through hole 1701 channel 16, and the water storage cavity 20 formed on the outside of the first barrier 18 and the filter bucket 17 can communicate with the overflow channel 21 and the drainage channel 16 to ensure the flow of water passing through, thereby ensuring the self-cleaning effect.
  • the value range of the distance W1 between the first blocking member 18 and the second blocking member 19 is 15mm-16mm.
  • the main consideration is that the amount of water that can pass is consistent with the amount of water in the washing cycle. Requirements, it can not only prevent toothpicks and other slender objects from passing through the through hole 1701, but also ensure the water flow space, and further ensure the spray washing efficiency of the subsequent dishwasher.
  • the distance between the first blocking member 18 and the through hole 1701 and the distance between the second blocking member 19 and the through hole 1701 should be smaller than the length of a toothpick and other elongated objects, so as to better Block thin and long objects such as toothpicks.
  • the cross-sectional area of filter bucket 17 decreases gradually, and then the side wall of filter bucket 17 is The inclined surface facilitates collecting the water slag mixture into the first crushing area of the crushing device, and enables the water flowing out of the through hole 1701 to better enter the water storage chamber 20 for sedimentation and filtration, further improving the filtering effect.
  • the specific shape of the filter bucket 17 in the present application is not particularly limited, and in some embodiments, the shape of the filter bucket 17 may be a cone shape or a pyramid shape.
  • a step portion 22 is provided between the through hole 1701 on the upper part of the filter bucket 17 and the through hole 1701 on the lower part.
  • toothpick No. 1 inserted vertically into the through hole 1701 is directly inserted on the step portion 22 and cannot enter the through hole 1701 .
  • the value range of the aspect ratio of the bottom outlet 1703 of the filter hopper 17 is 1.1 to 1.3, for example, the length L of the bottom outlet 1703 of the filter hopper 17 70mm-72mm, width W 2 is 59mm-62mm, by setting the size of the bottom outlet 1703 of the filter bucket 17, it can effectively ensure that the water slag mixture falls into the first crushing area of the crushing device.
  • the through holes 1701 of the filter bucket 17 are multiple and distributed at intervals. From the top of the filter bucket 17 to the bottom, the holes between two adjacent through holes 1701
  • the value range of the distance F is 7mm-8mm
  • the value range of the ratio of the width to the height of the through hole 1701 is 1.1 to 1.6, for example, the width W3 of the through hole 1701 is 7mm-8mm
  • the height H of the through hole 1701 3 is 5mm-6mm.
  • the distance between the centers of two adjacent through holes 1701 perpendicular to the height direction of the filter hopper 17 is 8mm-9mm, which can effectively prevent the entry of unshattered toothpicks.
  • At least one row of through holes 1701 is provided along the height direction of the filter bucket 17 .
  • the through holes 1701 are arranged in two rows to improve the filtering effect.
  • a plurality of through holes 1701 are disposed on at least two opposite side walls of the filter bucket 17 to improve water return and filtration efficiency.
  • the first blocking member 18 and the second blocking member 19 may be baffles, which block all the through holes 1701 along the height direction of the filter bucket 17 .
  • the filter system of the present application also includes a filter screen support 23, which is installed on the top of the housing 1, and the filter screen support 23 is provided with a first corresponding to the crushing assembly 3. Opening 28, the first opening 28 is arranged corresponding to the inlet of the filter bucket 17, which is convenient for the water slag mixture to flow in, and the filter screen support 23 is provided with a second opening 29 corresponding to the filter assembly, and the second opening 29 is provided with a second filter screen 24.
  • the upper end of the first filter screen 5 can also be provided with an opening, and part of the water to be filtered in the water slag mixture can be filtered by the second filter screen 24 and then directly enter the backwater chamber 7 or the first filter screen 5.
  • it can increase the amount of water in the return water cavity 7, thereby preventing the first suction part 4 from air suction, and ensuring normal operation; on the other hand, it can ensure the return water spraying amount of the following dishwashers, and improve the cycle spraying efficiency .
  • the filter screen support 23 is inclined towards the housing 1, that is, the overall structure of the filter screen support 23 is sunken downward, and the angle of 2°- The angle of 5° is inclined to the first opening 28 , so that the water residue mixture will be inclined to collect to the first opening 28 along the filter screen support 23 and then enter the crushing assembly 3 .
  • the water slag mixture can be drained, so that it can quickly enter the crushing assembly 3, and the crushing and filtering efficiency is improved.
  • the filter screen support 23 is provided with a spray arm interface 25, the upper end of the spray arm interface 25 is connected with a spray arm (not shown in the figure), and the lower end of the spray arm interface 25 is connected with the water return pipe 26.
  • the first suction element 4 is connected. The first suction member 4 extracts the filtered water in the return water chamber 7 through the water outlet pipe 8 and sends it to the spray arm through the water return pipe 26, so that the water slag mixture on the filter screen support 23 can be washed into the first opening 28 or The tableware in the following dishwasher is sprayed circularly to improve the washing efficiency.
  • the dishwasher according to the embodiment of the second aspect of the present application mainly includes: an inner tank (not shown in the figure), a housing 1 (also referred to as a "water cup") and the filter system of the above embodiment.
  • the upper part of the inner tank is provided with a tableware support to place the tableware, and the bottom of the inner tank is provided with a filter system.
  • the following describes the working principle of the dishwasher filter system of the present application with reference to FIG. 24 and FIG. 25 , mainly including: a washing process and a slag discharge process.
  • washing process As shown by the arrow in Figure 24, the first suction member 4 is turned on, and the residue and water to be filtered flow into the filter bucket 17 of the first chamber through the inlet of the water cup, and then enter the first crushing process of the hob 10. area and be crushed, because the cutting speed of the hob 10 is not so fast, therefore, when there is too much residue to be crushed, it will gather above the hob 10.
  • lighter objects mainly toothpicks and other slender objects
  • the drainage passage 16 flushes the hob 10 and enters the passage 2 at the bottom.
  • the washed water and crushed water residue mixture is sucked into the first filter screen 5 in the second chamber by the first suction member 4 for re-filtering.
  • the cleaning device 6 is opened to scrape off part of the residue on the first filter screen 5, so that the filtered water enters the return water chamber 7 through the water outlet area of the first filter screen 5, and the first suction member 4 will return the water return chamber.
  • the water in 7 is sent to the spray arm through the spray arm interface to realize the circular spray washing of the tableware. Therefore, the filter system of the present application can not only ensure the automatic crushing of residues, but also ensure the recycling of water in the dishwasher.
  • part of the water to be filtered can also flow into the return water chamber 7 or the first filter screen 5 through the second filter screen 24, so as to ensure the amount of return water, thereby ensuring the spraying effect of the dishwasher.
  • the filter system of the dishwasher in the embodiment of the present application can effectively separate the water-slag mixture, realize the automatic treatment of the residue, and realize the maintenance-free function of the dishwasher without manual processing of the residue; and the filter system can realize circular spraying , to ensure the amount of return water and save water, thereby improving the user experience.

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  • Engineering & Computer Science (AREA)
  • Water Supply & Treatment (AREA)
  • Food Science & Technology (AREA)
  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Crushing And Pulverization Processes (AREA)

Abstract

公开了一种过滤系统及洗碗机,过滤系统包括:壳体(1),设有第一腔室、第二腔室以及连通于第一腔室底部和第二腔室底部的通道(2);粉碎组件(3),设置于第一腔室且适于粉碎进入第一腔室的水渣混合物;过滤组件,可旋转设置于第二腔室,且过滤组件的开口向下朝向通道(2);第一抽吸件(4),与第二腔室连通以将粉碎后的水渣混合物经通道(2)吸入过滤组件;第二抽吸件,与第一腔室连通,在第一抽吸件(4)停机的情况下,第二抽吸件适于将第一腔室和/或第二腔室内的残渣经通道(2)吸出。

Description

过滤系统及洗碗机
相关申请的交叉引用
本申请要求于2021年11月25日提交的申请号为202111413684.4,发明名称为“过滤系统及洗碗机”的中国专利申请的优先权,其通过引用方式全部并入本文。
技术领域
本申请涉及洗碗机技术领域,尤其涉及过滤系统及洗碗机。
背景技术
目前洗碗机的过滤系统一般包括水杯以及设置于水杯内的过滤器等,洗碗机洗涤过程中产生的水渣混合物,即待过滤水及餐具的残渣经水杯顶部的入料口进入过滤器进行过滤,过滤后的水进入水杯的水路中,残渣被收集于过滤器内。
但上述过滤系统存在以下技术问题:洗涤前,需要用户提前处理餐具中的大颗粒或块状残渣,否则容易堵塞过滤器,影响洗碗机的正常工作;并且洗涤完成后,需要用户及时取出过滤器清理残渣,否则容易滋生病菌产生异味。因此,目前的过滤系统在使用时需要人工处理残渣,严重影响用户的使用体验。
发明内容
本申请旨在至少解决相关技术中存在的技术问题之一。为此,本申请提供一种过滤系统,可以有效分离水渣混合物,并且实现残渣的自动化处理,避免人工处理残渣,提高用户的使用体验。
本申请还提供一种洗碗机。
本申请第一方面实施例提供一种过滤系统,包括:壳体,设有第一腔室、第二腔室以及连通于所述第一腔室底部和所述第二腔室底部的通道;粉碎组件,设置于所述第一腔室且适于粉碎进入所述第一腔室的水渣混合物;过滤组件,可旋转设置于所述第二腔室,且所述过滤组件的开口向下 朝向所述通道;第一抽吸件,与所述第二腔室连通以将粉碎后的水渣混合物经所述通道吸入所述过滤组件;第二抽吸件,与所述第一腔室连通,在所述第一抽吸件停机的情况下,所述第二抽吸件适于将所述第一腔室和/或所述第二腔室内的残渣经所述通道吸出。
根据本申请实施例的过滤系统,残渣及待过滤水的水渣混合物进入第一腔室内,通过粉碎组件自动对残渣粉碎至合适的排放尺寸,避免堵塞后续通道和过滤组件,进而保证第一抽吸件和第二抽吸件的正常工作;通过第一抽吸件将粉碎后的残渣及待过滤水经底部的通道吸入第二腔室内的过滤组件中进行过滤,在过滤过程中,通过过滤组件旋转可以产生离心力,在离心力的作用下,吸入过滤组件的残渣可以贴附于过滤组件不掉落,过滤后的水经第二腔室排出,过滤完成后,第一抽吸件停机,残渣在重力和第二抽吸件的抽吸力下落至底部的通道,进而被第二抽吸件吸出排放。因此,本申请过滤系统可以有效分离水渣混合物,实现残渣的自动化处理,无需人工对残渣进行处理,提高用户的使用体验;并且本申请过滤过程与排渣过程共用同一通道,无需另设排渣通道结构,优化了整个过滤系统的内部结构。
本申请第二方面实施例提供一种洗碗机,包括:内胆和上述的过滤系统,所述过滤系统设置于所述内胆。
根据本申请实施例的洗碗机,通过将过滤系统设置于内胆内,洗碗机洗涤过程中产生的待过滤水及餐具的残渣进入第一腔室内,通过粉碎组件自动对残渣粉碎至合适的排放尺寸,避免堵塞后续通道和过滤组件,进而保证第一抽吸件和第二抽吸件的正常工作;通过第一抽吸件将粉碎后的残渣及待过滤水经底部的通道吸入第二腔室内的过滤组件中进行过滤,在过滤过程中,通过过滤组件旋转可以产生离心力,在离心力的作用下,吸入过滤组件的残渣可以贴附于过滤组件不掉落,过滤后的水经第二腔室排出,过滤完成后,第一抽吸件停机,残渣在重力和第二抽吸件的抽吸力下落至底部的通道,进而被第二抽吸件吸出排放。因此,本申请过滤系统可以有效分离水渣混合物,实现残渣的自动化处理,无需人工对残渣进行处理,提高用户的使用体验;进而实现了洗碗机的免维护功能;并且本申请洗涤 过滤过程与排渣过程共用同一通道,无需另设排渣通道结构,优化了整个过滤系统的内部结构。
本申请的附加方面和优点将在下面的描述中部分给出,部分将从下面的描述中变得明显,或通过本申请的实践了解到。
附图说明
为了更清楚地说明本申请实施例或相关技术中的技术方案,下面将对实施例或相关技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。
图1是本申请实施例提供的过滤系统一个视角的结构示意图;
图2是本申请实施例提供的过滤系统又一个视角的结构示意图;
图3是本申请实施例提供的过滤系统的俯视图;
图4是图3的A-A向剖视图;
图5是图4的B处局部放大图;
图6是本申请实施例提供的粉碎装置一个视角的结构示意图;
图7是本申请实施例提供的粉碎装置又一个视角的结构示意图;
图8是本申请实施例提供的粉碎装置的侧视图;
图9是图8的C处局部放大图;
图10是本申请实施例提供的滚刀的结构示意图;
图11是图10的D处局部放大图;
图12是本申请实施例提供的变速箱的内部结构示意图;
图13是本申请一个实施例提供的滤斗的俯视图;
图14是本申请一个实施例提供的滤斗的结构示意图;
图15是本申请另一个实施例提供的滤斗的结构示意图;
图16是图15的E-E处剖视图;
图17是本申请实施例提供的牙签插入滤斗中通孔的模拟示意图;
图18是本申请实施例提供的过滤组件一个视角的结构示意图;
图19是本申请实施例提供的过滤组件又一个视角的结构示意图;
图20是本申请实施例提供的过滤组件的装配图;
图21是本申请实施例提供的第一滤网的结构示意图;
图22是本申请实施例提供的清洁装置的结构示意图;
图23是本申请实施例提供的滤网支架的结构示意图;
图24是本申请实施例提供的过滤系统过滤过程示意图;
图25是本申请实施例提供的过滤系统排渣过程示意图。
附图标记:
1:壳体;2:通道;3:粉碎组件;4:第一抽吸件;5:第一滤网;
501:滤网框架;502:滤网主体;503:连接支架;504:连接孔;
6:清洁装置;601:安装架;6011:连接部分;6012:架体部分;
602:接触部;7:回水腔;701:出水口;8:出水管道;9:支撑部;
10:滚刀;1001:转轴;1002:齿片;1003:刀齿;11:隔片;
1101:支承部;1102:限位部;1103:限位槽;1104:齿槽;1105:安装部;
1106:第一安装孔;1107:第二安装孔;12:隔板;1201:第三安装孔;
13:驱动电机;14:变速箱;141:第一传动轴;142:第二传动轴;
143:第一齿轮;144:第二齿轮;145:第三齿轮;146:第四齿轮;
147:第五齿轮;15:机壳;1501:进料口;16:引流通道;17:滤斗;
1701:通孔;1702:过滤通道;1703:出料口;18:第一阻挡件;
19:第二阻挡件;20:储水腔;21:过流通道;22:台阶部;23:滤网支架;
24:第二滤网;25:喷臂接口;26:回水管道;27:排渣管道;
28:第一开口;29:第二开口。
具体实施方式
下面结合附图和实施例对本申请的实施方式作进一步详细描述。以下实施例用于说明本申请,但不能用来限制本申请的范围。
本申请实施例中部件所编序号本身,例如“第一”、“第二”;(1)、(2)、(3);步骤一、步骤二等,仅用于区分所描述的对象,不具有任何顺序 或技术含义。除非另有说明,“多个”的含义是指两个或两个以上。本申请实施例中所使用的“包含”、“包括”、“具有”、“含有”等,均为开放性的用语,即意指包含但不限于。本申请实施例中术语“和/或”,仅仅是一种描述关联对象的关联关系,表示可以存在三种关系,例如,A和/或B,可以表示:单独存在A,同时存在A和B,单独存在B这三种情况。在本申请实施例中,“示例性的”或者“例如”等词用于表示作例子、例证或说明。本申请实施例中被描述为“示例性的”或者“例如”的任何实施例或设计方案不应被解释为比其它实施例或设计方案更优选或更具优势。确切而言,使用“示例性的”或者“例如”等词旨在以具体方式呈现相关概念。除非另有定义,本申请实施例所使用的所有的技术和科学术语与属于本申请的技术领域的技术人员通常理解的含义相同。如有不一致,以本说明书中所说明的含义或者根据本说明书中记载的内容得出的含义为准。
在本申请实施例的描述中,需要说明的是,术语“中心”、“纵向”、“横向”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本申请实施例和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本申请实施例的限制。此外,术语“第一”、“第二”、“第三”仅用于描述目的,而不能理解为指示或暗示相对重要性。
在本申请实施例的描述中,需要说明的是,除非另有明确的规定和限定,术语“相连”、“连接”应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或一体连接;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连。对于本领域的普通技术人员而言,可以具体情况理解上述术语在本申请实施例中的具体含义。
在本申请实施例中,除非另有明确的规定和限定,第一特征在第二特征“上”或“下”可以是第一和第二特征直接接触,或第一和第二特征通过中间媒介间接接触。而且,第一特征在第二特征“之上”、“上方”和“上面”可是第一特征在第二特征正上方或斜上方,或仅仅表示第一特征 水平高度高于第二特征。第一特征在第二特征“之下”、“下方”和“下面”可以是第一特征在第二特征正下方或斜下方,或仅仅表示第一特征水平高度小于第二特征。
在本说明书的描述中,参考术语“一个实施例”、“一些实施例”、“示例”、“具体示例”、或“一些示例”等的描述意指结合该实施例或示例描述的具体特征、结构、材料或者特点包含于本申请实施例的至少一个实施例或示例中。在本说明书中,对上述术语的示意性表述不必须针对的是相同的实施例或示例。而且,描述的具体特征、结构、材料或者特点可以在任一个或多个实施例或示例中以合适的方式结合。此外,在不相互矛盾的情况下,本领域的技术人员可以将本说明书中描述的不同实施例或示例以及不同实施例或示例的特征进行结合和组合。
下面参考附图介绍本申请第一方面实施例的过滤系统。
结合图1-图25所示,本申请第一方面实施例的过滤系统,主要包括:壳体1、粉碎组件3、过滤组件、第一抽吸件4和第二抽吸件(图中未示出)。其中,壳体1内并排设有第一腔室和第二腔室,第一腔室的顶部设有水渣混合物入口,便于水渣混合物进入;第一腔室的底部和第二腔室的底部经通道2相互连通,便于经粉碎组件3粉碎后的水渣混合物通过。本申请实施例通过将通道2设置于第一腔室和第二腔室的底部,当过滤系统处于过滤过程时,便于第一抽吸件4将粉碎后的水渣混合物经底部的通道2吸入第二腔室内的过滤组件过滤,当过滤系统处于排渣过程时,便于第二抽吸件将过滤后的残渣再次经底部的通道2吸出以进行排放。
粉碎组件3设置于第一腔室内,且粉碎组件3适于粉碎进入第一腔室的水渣混合物中的残渣,通过粉碎组件3可以自动对水渣混合物中的残渣粉碎至合适的排放尺寸,避免堵塞通道2和过滤组件,进而保证第一抽吸件4和第二抽吸件的正常工作。本申请实施例中粉碎组件3的具体类型不作特别限制,只要可以对残渣起到粉碎的作用即可。例如可以采用类似扇叶的旋转刀具,也可以采用滚刀结构。
过滤组件可旋转设置于第二腔室内,且过滤组件的开口向下朝向通道2,便于第一抽吸件4抽吸时,粉碎后的水渣混合物经底部的通道2吸入过滤组件内过滤。
第一抽吸件4设置于壳体1上并与第二腔室连通,以将粉碎后的水渣混合物经底部的通道2吸入第二腔室内的过滤组件进行过滤。本申请实施例第一抽吸件4的具体类型不作特别限制,只要可以对水渣混合物起到抽吸的作用即可,例如可以采用抽水泵。
第二抽吸件设置于壳体1上并与第一腔室连通,在第一抽吸件4停机的情况下,即过滤完成后,第二抽吸件适于将第一腔室和/或第二腔室内的残渣经通道2吸出进行排放。
本申请实施例第二抽吸件的具体类型不作特别限制,只要可以对残渣起到抽吸的作用即可,例如可以采用排渣泵。并且第二抽吸件和第一抽吸件4分别相对连接于通道2的两端,避免过滤过程和排渣过程造成干涉。
根据本申请实施例的过滤系统,残渣及待过滤水的水渣混合物进入第一腔室内,通过粉碎组件3自动对残渣粉碎至合适的排放尺寸,避免堵塞后续通道2和过滤组件,进而保证第一抽吸件4和第二抽吸件的正常工作;通过第一抽吸件4将粉碎后的残渣及待过滤水经底部的通道2吸入第二腔室内的过滤组件中进行过滤,在过滤过程中,通过过滤组件旋转可以产生离心力,在离心力的作用下,吸入过滤组件的残渣可以贴附于过滤组件不掉落,过滤后的水经第二腔室排出,过滤完成后,第一抽吸件4停机,残渣在重力和第二抽吸件的抽吸力下落至底部的通道2,进而被第二抽吸件吸出排放。因此,本申请过滤系统可以有效分离水渣混合物,实现残渣的自动化处理,无需人工对残渣进行处理,提高用户的使用体验;并且本申请过滤过程与排渣过程共用同一通道2,无需另设排渣通道结构,优化了整个过滤系统的内部结构。
根据本申请的一个实施例,过滤组件包括第一滤网5以及清洁装置6,第一滤网5可旋转设置于第二腔室内,用于对粉碎后的水渣混合物进行过滤分离,清洁装置6设置于第一滤网5内,清洁装置6适于与第一滤网5相对旋转以刮除第一滤网5上的部分残渣,以在第一滤网5上形成与第二腔室连通的出水区域,便于过滤出水。这里提及的清洁装置6与第一滤网5相对旋转是指,清洁装置6在第一驱动件(图中未示出)的带动下旋转且与第一滤网5具有转速差,或者只有第一滤网5在第一驱动件的带动下旋转,可根据实际工况进行设计。第一驱动件一般为电机、马达等装置。
应当理解的是,本申请实施例第一滤网5设有过滤腔,清洁装置6设置于过滤腔内,第一抽吸件4将粉碎后的水渣混合物经底部的通道2吸入第一滤网5的过滤腔内进行过滤,并且在过滤过程中,由于第一抽吸件4持续产生的吸力和第一滤网5旋转产生的离心力,使得水渣混合物中的残渣可以暂时收集于第一滤网5的过滤腔内,且部分残渣甚至会贴附于第一滤网5邻近第一抽吸件4的侧壁上,进而堵塞第一滤网5的过滤孔,导致出水效果不理想,此时,通过设置与第一滤网5相对旋转的清洁装置6,可以刮除第一滤网5上的部分残渣,在第一滤网5上形成与第二腔室连通的出水区域,过滤后的水可以经出水区域进入第二腔室,然后排出。因此,本申请通过设置清洁装置6,可以有效提升过滤出水效果。
根据本申请的一个实施例,第一驱动件设置于第二腔室的底部,第一驱动件分别与第一滤网5和清洁装置6连接,以驱动第一滤网5和清洁装置6具有不同的旋转速度,进而通过清洁装置6可以刮除第一滤网5上的部分残渣,使部分残渣与第一滤网5分离。第一驱动件可以实现同轴双输出,或者其他类型的电机,或者第一驱动件设有两个,分别与第一滤网5和清洁装置6对应连接。
如图18-图22所示,清洁装置6设置于第一滤网5内,清洁装置6主要包括安装架601和接触部602,安装架601可与第一驱动件的输出轴连接,并在第一驱动件的驱动下可旋转,从而带动整个清洁装置6可旋转;接触部602连接于安装架601上,并与第一滤网5的内壁相接触,当清洁装置6与第一滤网5具有转速差时,接触部602可以将第一滤网5上的部分残渣刮出以形成出水区域,便于过滤出水。
在一些实施例中,如图22所示,安装架601大体上可包括连接部分6011以及架体部分6012。其中,连接部分6011与第一驱动件的输出轴同轴设置,并在第一驱动件的驱动下可旋转。而架体部分6012的一侧与连接部分6011相连接,且接触部602可设置于该架体部分6012远离连接部分6011的一侧。其中,接触部602的数量与架体部分6012的数量相同或者为一一对应。
在一些实施例中,架体部分6012可以与连接部分6011一体成型。当然,在其他实施例中,该架体部分6012也可以与连接部分6011分体成型。 而且,架体部分6012的形状不限定于图中所示的具有中空部分的框体结构,在一些实施例中,架体部分6012也可以为实体结构。
在一些实施例中,清洁装置6可以包括至少一个架体部分6012,且每一架体部分6012的外侧均设有接触部602。当清洁装置6包括两个架体部分6012时,接触部602的数量同样为两个,两个架体部分6012可以关于连接部分6011的轴向对称设置。当然,在其他实施例中,还可以设置三个或三个以上的架体部分6012以及接触部602。例如,在图22所示的实施例中,该架体部分6012和接触部602的数量均为三个,且三个架体部分6012沿连接部分6011的周向等距离地均匀分布。本申请对架体部分6012及接触部602的数量、材料以及尺寸不做限制。
在一些实施例中,该接触部602可以为刮条,且该接触部602可采用例如硅胶、橡胶等材料制成。
根据本申请的一个实施例,如图18-图21所示,第一滤网5的形状为圆柱形,当然也可以为其他具有过滤腔的形状,例如圆锥体、方体等形状。第一滤网5的外壁与第二腔室的内壁间隔设置以形成回水腔7,第一抽吸件4通过出水管道8与回水腔7的出水口701相连,回水腔7适于通过第一滤网5的出水区域与第一滤网5的内部连通,便于过滤后的水流至回水腔7内。
需要说明的是,本申请通过设置回水腔7,可以使得过滤后的水持续进入回水腔7,进而持续充满整个出水管道8而不会掺杂空气,可以有效地解决第一抽吸件4在抽水过程中导致出水口701位置出现的抽空气问题,即出现空吸现象,进而提高过滤效率,且保护了第一抽吸件4。
根据本申请的一个实施例,如图4和图20所示,第二腔室的内壁上环布设有支撑部9,第一滤网5的底部支撑于支撑部9上,使得第一滤网5的外壁与第二腔室的内壁具有间隔,进而将整个第二腔室分为上部的回水腔7和下部通道2的部分,第一滤网5的底部入口与通道2相连通。这里提及的“支撑于”可以理解为,该支撑部9仅起到支撑作用,而不是固定作用。因此,第一滤网5可以相对该支撑部9旋转。
根据本申请的一个实施例,清洁装置6的接触部602可以与支撑部9的内壁固定连接,第一驱动件可与第一滤网5连接,以驱动第一滤网5旋 转,进而通过清洁装置6刮除第一滤网5上的部分残渣。并且,通过第一滤网5的旋转,可以产生离心力,使得水渣混合物的残渣可以保持在第一滤网5的过滤腔内,待过滤过程结束后,第一滤网5停止旋转,残渣在重力和第二抽吸件的吸力作用下落至底部的通道2内,进而被第二抽吸件经排渣管道27吸出排放。
如图21所示,第一滤网5主要包括滤网框架501、滤网主体502和连接支架503,滤网主体502设置于滤网框架501上,连接支架503的第一端与滤网框架501的底部内壁相连,连接支架503的第二端延伸至滤网框架501的中心轴位置,且连接支架503的第二端设有连接孔504,第一驱动件的输出轴与连接支架503的连接孔504同轴相连,从而驱动滤网框架501旋转,进而带动整个第一滤网5旋转。
在一些实施例中,第一滤网5可以包括三个连接支架503,且三个连接支架503的第二端相共设一个连接孔504,三个连接支架503围绕该连接孔504周向均匀分布,一方面,便于水渣混合物进入第一滤网5,另一方面提高第一滤网5的整体结构强度和旋转稳定性。
在实际粉碎工况中,由于残渣种类的不同,相关技术的粉碎组件粉碎尺寸较大的块状残渣或较硬的残渣时,无法将其完全粉碎,粉碎效果差,并且容易出现卡料现象,导致粉碎效率低,进而会影响过滤效率。
因此,为解决上述技术问题,本申请实施例提供一种粉碎组件3,结合图4-图12所示,粉碎组件3包括粉碎装置,粉碎装置主要包括滚刀10和隔片11。其中,两组滚刀10并排相对设置,且两组滚刀10可对向转动进行咬合以产生碾压力对残渣进行粉碎,每组滚刀10包括转轴1001及多个齿片1002,多个齿片1002沿轴向套设于转轴1001上,两组滚刀10的多个齿片1002交错布置以在两组滚刀10之间形成第一粉碎区域,当水渣混合物的残渣与齿片1002接触时,水渣混合物的残渣被带进两组滚刀10交错设置的齿片1002之间,实现对进入第一粉碎区域的水渣混合物进行一次粉碎。本申请实施例两组滚刀10齿片1002的交错设置,可以理解为:第一组滚刀10的齿片1002位于第二组滚刀10相邻齿片1002的间隔内,第二组滚刀10的齿片1002位于第一组滚刀10相邻齿片1002的间隔内;并且由于两组滚刀10交错设置,则第一组滚刀10的首个齿片1002和第 二组滚刀10的最后一个齿片1002不在间隔内。
需要说明的是,本申请实施例中,粉碎装置包括的滚刀10数量并不局限为两组,但是不管滚刀10的数量为多少,都至少包括相对设置的两组滚刀10。
隔片11与至少一组滚刀10对应,即隔片11可以设置一组与一组滚刀10对应,也可以设置两组分别与两组滚刀10对应。一般而言,隔片11与两组滚刀10对应时的粉碎效果比隔片11对应一组滚刀10时的粉碎效果更好,可根据实际粉碎工况作相应设计。例如:当粉碎装置用于粉碎尺寸较小的颗粒状残渣或硬度较软的残渣时,则该种粉碎装置可以采用隔片11与一组滚刀10对应的形式;当粉碎装置用于粉碎尺寸较大的块状残渣或硬物时,则该种粉碎装置可以采用隔片11与两组滚刀10对应的形式,以提高粉碎效果,将块状残渣或硬物充分粉碎至合适的排放尺寸。
隔片11与同组滚刀10的齿片1002交错设置以进行咬合,且隔片11由齿片1002的侧部向齿片1002的底部延伸并与齿片1002的底部之间形成第二粉碎区域,当水渣混合物经第一粉碎区域粉碎后进入底部的第二粉碎区域时,水渣混合物进一步被带进交错设置的隔片11与齿片1002之间,实现对进入第二粉碎区域的水渣混合物进行二次粉碎,有效提高粉碎效果,实现将水渣混合物的残渣粉碎至合适的排放尺寸。本申请实施例隔片11与同组滚刀10的齿片1002交错设置,可以理解为:隔片11位于滚刀10相邻齿片1002的间隔内,滚刀10齿片1002位于相邻隔片11的间隔内,并且由于隔片11与同组滚刀10的齿片1002交错设置,则首个齿片1002和最后一个隔片11不在间隔内。
本申请实施例的粉碎装置,通过两组滚刀10的齿片1002交错布置以在两组滚刀10之间形成第一粉碎区域,当水渣混合物进入第一粉碎区域时,可以对水渣混合物中的残渣进行一次粉碎;通过隔片11与滚刀10齿片1002交错设置并且隔片11的底部与齿片1002的底部之间形成第二粉碎区域,当水渣混合物经第一粉碎区域粉碎后进入底部的第二粉碎区域时,可以对水渣混合物中的残渣进行二次粉碎,进而提高粉碎效果,可以将水渣混合物中的块状残渣或硬物有效粉碎至合适的排放尺寸,例如小于3mm;此外,通过隔片11的侧部可以将滚刀10齿片1002上的残渣刮下,防止残 渣粘附于滚刀10的齿片1002上,进而防止出现卡料现象。因此,本申请实施例的粉碎装置具有使用方便、粉碎效果好及粉碎效率高等特点。
根据本申请的一个实施例,如图7和图8所示,隔片11包括支承部1101和限位部1102,沿粉碎装置的高度方向,支承部1101位于滚刀10齿片1002的底部并与滚刀10齿片1002咬合以形成第二粉碎区域;限位部1102与支承部1101相连,且限位部1102位于齿片1002的侧部并设有与滚刀10转轴1001相配合的限位槽1103。本申请实施例通过支承部1101,一方面可以对滚刀10进行支承,另一方面,可以与滚刀10齿片1002咬合以形成第二粉碎区域,实现对水渣混合物残渣的二次粉碎,有效提高粉碎效果;并且通过限位部1102,一方面,可以对滚刀10的转轴1001进行限位,便于滚刀10的安装。
另一方面,当水渣混合物进入底部的第二粉碎区域时,会被进一步粉碎,然后经粉碎装置的底部落至通道2内,但同时可能存在部分已粉碎的残渣粘附于滚刀10的齿片1002上,此时,通过限位部1102也可以将该部分残渣刮下,防止残渣粘附于齿片1002上,进而避免滚刀10出现卡料现象。
根据本申请的一个实施例,参照图8和图9所示,隔片11与两组滚刀10对应,即两组滚刀10分别对应设有隔片11,两组隔片11的支承部1101交错布置,支承部1101设有齿槽1104,第一组滚刀10齿片1002的刀齿1003与第二组隔片11支承部1101的齿槽1104咬合,且第二组滚刀10齿片1002的刀齿1003与第一组隔片11支承部1101的齿槽1104咬合,即两组滚刀10的齿片1002与各自相对的隔片11交叉咬合。本申请实施例通过交叉咬合设置,当水渣混合物被带至底部的第二粉碎区域时,可以对水渣混合物的残渣进行充分粉碎,进一步提高粉碎效果。
根据本申请的一个实施例,如图8所示,限位部1102的形状为弧形,且同一隔片11上的限位部1102的外侧面至滚刀10转轴1001的距离小于刀齿1003的齿尖至滚刀10转轴1001的距离,即通过将齿片1002的刀齿1003外露于限位部1102的外侧,可以便于通过水流对两侧齿片1002的刀齿1003进行冲洗,进一步防止卡料,进而提高粉碎效率。
根据本申请的一个实施例,如图8所示,隔片11还包括安装部1105, 安装部1105连接于限位部1102的上方,安装部1105设有第一安装孔1106,且多个隔片11的安装部1105的第一安装孔1106沿轴向相对齐,通过第一紧固螺栓贯穿所有第一安装孔1106后通过第一螺母实现紧固;并且支承部1101设有第二安装孔1107,多个隔片11的支承部1101的第二安装孔1107沿轴向相对齐,通过第二紧固螺栓贯穿所有第二安装孔1107后通过第二螺母实现紧固。
根据本申请的一个实施例,如图6-图8所示,每相邻两个隔片11的安装部1105之间设有隔板12,用于将相邻两个隔片11隔开;且隔板12设有第三安装孔1201,第三安装孔1201与第一安装孔1106相对齐,进而可以通过第一紧固螺栓贯穿所有第一安装孔1106和第三安装孔1201后通过第一螺母实现紧固。应当理解的是,本申请隔板12的安装位置应避免对滚刀10齿片1002的转动造成干涉。
根据本申请的一个实施例,如图10所示,滚刀10齿片1002的外周面沿周向间隔设有6-8个刀齿1003,换句话说,沿齿片1002的周向,在齿片1002的边缘间隔地设置有6-8个刀齿1003。
需要说明的是,如果单个齿片1002的刀齿1003小于6-8个,会使得滚刀10的咬合力增大,从而使得驱动滚刀旋转的第二驱动件的驱动力增大,进而会提高第二驱动件的能耗;如果单个齿片1002的刀齿1003大于6-8个,会使得齿片1002上的刀齿1003较为密集,水渣混合物中尺寸较大的块状残渣难以被咬合。具体的,因为刀齿数大于6-8个的话,使得块状残渣同时接触的刀齿1003增多,块状残渣难以被带入两组滚刀10刀齿1003之间的第一粉碎区域,从而导致无法有效粉碎残渣。因此,本申请实施例通过将齿片1002的刀齿1003设置为6-8个,可以在降低第二驱动件能耗的同时,保证水渣混合物中的残渣快速进入第一粉碎区域,以提高粉碎效果。
根据本申请的一个实施例,由于滚刀10同一转轴1001上相邻齿片1002的间距越小,与另一组齿片1002的摩擦力越大,从而使得驱动滚刀10旋转的第二驱动件的驱动力增大,进而会提高驱动件的能耗。因此,本申请将在滚刀10同一转轴1001上相邻齿片1002的间距设置为1.5mm-2.5mm,这样,既可以保证粉碎后残渣的颗粒大小达到排放要求,同时可以 减小运行过程中产生的额外摩擦力,进而降低第二驱动件的能耗。
根据本申请的一个实施例,如图10和图11所示,滚刀10同一转轴1001上多个齿片1002的刀齿1003沿轴向构成刀齿组,当齿片1002上设有多个刀齿1003,相应的,构成的刀齿组也为多组,在每组刀齿组中,多个刀齿1003相互错位以使每相邻两个齿片1002的刀齿1003之间均形成旋转位差,即相邻两个齿片1002相对于滚刀10转轴1001具有一定的偏转角度以使刀齿1003相互旋转错位,其中,齿片1002的偏转方向可以均为顺时针或均为逆时针,即沿同一旋转方向偏转,齿片1002的偏转方向也可以为部分顺时针,另一部分逆时针,即沿不同旋转方向偏转,可根据实际粉碎工况进行相应调节。本申请通过刀齿1003设置旋转位差,可以保证两组滚刀10的齿片1002充分咬合残渣,以提高粉碎效果。
在相关技术中,滚刀10转轴1001上多个齿片1002的刀齿1003沿轴向的正投影一般是重合设置,这样使得滚刀10受到的压力集中于轴向的刀齿,长时间粉碎块状残渣或硬物后,容易导致滚刀损坏。本申请通过刀齿1003设置旋转位差,可以使滚刀10受到的压力沿旋转位差进行相应分布,即压力沿滚刀10转轴1001的周面分散,进而可以分散滚刀10刀体的压力,避免压力过于集中,有利于保护滚刀10,进而延长粉碎装置的使用寿命。
根据本申请的一个实施例,相邻两个齿片1002刀齿1003的旋转位差的角度设置为4°-6°。
需要说明的是,本申请通过将旋转位差的角度设置为4°-6°,在满足咬合性能的前提下,同时满足滚刀10刀体的可制造性。另一方面,正因为这种刀体结构,可以实现在低速运转的情况下粉碎大尺寸的块状残渣或硬物,并且因为低转速运转,使得本申请实施例的粉碎装置可以实现低噪音工作。
根据本申请的一个实施例,如图10和图11所示,滚刀10同一转轴1001上多个齿片1002的刀齿1003沿轴向逐渐以一定的偏转角度相互错位以形成上述实施例的旋转位差。具体的,1号刀齿和2号刀齿为4°-6°(例如5°)的旋转位差,2号刀齿和3号刀齿也为4°-6°(例如5°)的旋转位差,以此类推,使沿同一偏转方向相邻刀齿1003之间形成一定角度的旋转位差,这样可以保证滚刀10充分咬合残渣,同时可以使滚刀10受到的压 力分散效果最大化。
根据本申请的一个实施例,滚刀10的转轴1001连接有第二驱动件,第二驱动件驱动转轴1001转动进而使滚刀10转动,第二驱动件可以驱动滚刀10处于47分呗以下的低噪音运行状态,防止产生噪音,提高粉碎装置的使用体验。具体的,通过调整第二驱动件的输入电压,将第二驱动件的转速降低,同时设定恒定电压,例如可以为100V-120V(满负荷是220V),这样第二驱动件就可以输出恒定的低转速,例如可以为90RPM-120RPM,这样相比满负荷状态,低电压低转速情况下,噪音可以大幅度降低。此外,如果水渣混合物中具有难以粉碎且硬度较高的残渣时,可以实时提高第二驱动件的输入电压以满足瞬时的高扭力要求。当粉碎成功后,使第二驱动件的输入电压复原为低电压状态,这样,在整个过程中,使用者始终感觉是低噪音状态。
根据本申请的一个实施例,如图12所示,第二驱动件包括驱动电机13和变速箱14,驱动电机13通过变速箱14分别与两组滚刀10的转轴1001相连,从而驱动两组滚刀10旋转。具体的,变速箱14包括:箱体以及设置于箱体内的齿轮副,齿轮副包括第一传动轴141、第二传动轴142、第一齿轮143、第二齿轮144、第三齿轮145、第四齿轮146和第五齿轮147,第一传动轴141上设有第一齿轮143,第一齿轮143与驱动电机13输出轴上的齿槽啮合,第二传动轴142上设有第二齿轮144,第二齿轮144与第一传动轴141上的齿槽啮合,第一组滚刀10的转轴1001上设有第三齿轮145和第四齿轮146,第三齿轮145与第二传动轴142上的齿槽啮合,第二组滚刀10的转轴1001上设有第五齿轮147,第五齿轮147与第四齿轮146啮合。通过驱动电机13转动带动各个齿轮转动,进而带动两组滚刀10旋转。
根据本申请的一个实施例,结合图4和图5所示,粉碎装置还包括机壳15,机壳15的底部与通道2相连通,上述实施例的滚刀10及隔片11设置于机壳15内,机壳15上形成有进料口1501,进料口1501设置于机壳15的顶部且与壳体1的水渣混合物入口相对应,且进料口1501与滚刀10的第一粉碎区域相连通,机壳15的侧壁与滚刀10之间形成有适于过水的引流通道16,引流通道16与进料口1501相连通。其中,图5中箭头表 示水渣混合物流动方向,残渣和部分水流经进料口1501进入粉碎装置的第一粉碎区域进行一次粉碎后,然后落入底部的第二粉碎区域进行二次粉碎,充分粉碎后从进入底部通道2。
在实际粉碎工况中,由于可能存在部分粉碎后的粉末状残渣粘附于滚刀10的齿片1002上且未被隔片11刮下时,一方面会影响滚刀10的转动进而影响粉碎效果,严重时可能发生卡料现象,另一方面有可能滋生细菌,产生异味。因此,本申请通过设置引流通道16,使得另一部分水流经进料口1501流入两侧的引流通道16中,引流通道16将水流引流至滚刀10两侧的齿片1002刀齿1003上,对刀齿1003进行冲刷,这样在水流的冲刷清洗下,残留在刀齿1003上的物料很容易被冲走,实现对刀具的自清洁,避免出现卡料现象和产生异味。
根据本申请的一个实施例,在一种实现方式中,如图4和图5所示,粉碎装置机壳15的进料口1501与第一粉碎区域之间设有过滤装置,过滤装置包括滤斗17,滤斗17的侧壁设有与引流通道16连通的通孔1701。由于可能存在部分残渣会随水流进入引流通道16,影响刀具的自清洁效果和造成通道2堵塞,因此,本申请实施例通过设置滤斗17且滤斗17的侧壁设有通孔1701,可以对残渣进行过滤,使滤斗17内的水渣混合物的残渣可以集中进入滚刀10的第一粉碎区域,防止残渣不经过粉碎直接进入引流通道16内,可以进一步提高滚刀10的自清洁效果。
根据本申请的一个实施例,如图13-图16所示,沿着滤斗17的高度方向,在滤斗17上开设有过滤通道1702,水渣混合物中的残渣及部分待过滤的水经过过滤通道1702的入口流入过滤通道1702内,再经过滤通道1702底部的出料口1703流至粉碎装置的第一粉碎区域进行粉碎;滤斗17侧壁开设的通孔1701与过滤通道1702相连通,另一部分待过滤的水经通孔1701过滤后流入引流通道16,引流通道16将过滤后的水引流至滚刀10两侧的齿片1002刀齿1003上,对刀齿1003进行冲刷,实现对刀具的自清洁。通孔1701的具体数量不作特别限制,可根据实际工况进行调节。在本申请实施例中,通孔1701为多个,且多个通孔1701至少开设于滤斗17相对的两个侧壁,以使过滤后的水可以进入两侧的引流通道16对滚刀10两侧的刀齿1003进行冲刷,进一步提高自清洁效果。
在实际粉碎工况中,当粉碎的物料量较大时,会导致部分未被粉碎的水渣混合物聚集在滤斗17内且位于滚刀10第一粉碎区域的上方。当水渣混合物中混入质量相对较轻的异物,诸如牙签、牙线等细长物,会导致牙签、牙线等细长物漂浮在滤斗17的通孔1701附近,这就使得牙签、牙线等细长物不经过滚刀10粉碎而通过滤斗17的通孔1701进入引流通道16,进而落入底部的通道2内,造成堵塞,甚至会卡入第一抽吸件4和第二抽吸件,造成其损坏。
为解决上述技术问题,如图5和图17所示,本申请过滤装置还包括阻挡组件,阻挡组件设置于滤斗17的外侧,阻挡组件位于引流通道16内的上游且与滤斗17的通孔1701对应,这里提及的“对应”可以理解为,阻挡组件设置于通孔1701的出口处。阻挡组件与通孔1701的出口之间具有一定的间距,通过将阻挡组件间隔地设置于通孔1701的出口位置,可以在不妨碍水流通过的前提下,挡住牙签、牙线等细长物,防止牙签等细长物通过通孔1701进入引流通道16。
文中提及的“滤斗17高度方向”可以理解为从滤斗17入料口至出料口1703的方向,如图4、图5所示,滤斗17为竖直放置,则滤斗17的高度方向同样为竖直方向,在其他使用场景中,滤斗17也可以倾斜或水平放置,此时,滤斗17的高度方向同样倾斜或水平。
在本申请实施例中,阻挡组件包括第一阻挡件18和第二阻挡件19,第一阻挡件18和第二阻挡件19间隔设置,且在垂直于通孔1701的轴向的平面内,第一阻挡件18的正投影与第二阻挡件19的正投影部分重叠,滤斗17的外侧与第一阻挡件18之间形成有储水腔20,第一阻挡件18与第二阻挡件19之间形成有与储水腔20相连通的过流通道21,储水腔20经过流通道21与引流通道16相连通。
根据本申请的实施例,通过在滤斗17通孔1701的外侧且引流通道16的上游设置第一阻挡件18及第二阻挡件19,并将第一阻挡件18及第二阻挡件19间隔设置且使得二者在垂直于通孔1701的轴向的平面内的正投影部分重叠,其中,通孔1701的轴向即如图16中所示的虚线的方向。当牙签等细长物流入通孔1701时,牙签等细长物会被第一阻挡件18和第二阻挡件19中的至少一个阻挡,或者牙签等细长物也可以被卡在第一阻挡件 18与第二阻挡件19之间,这就使得牙签等细长物无法继续通过通孔1701。这样一来,本申请实施例通过上述设置的阻挡组件可以挡住牙签等细长物,防止其经通孔1701流至滤斗17外侧的引流通道16,避免后续通道2堵塞;并且经通孔1701过滤后的水至少部分流至储水腔20后再经过流通道21流入引流通道16中,另一部分水直接经过流通道21流入引流通道16中,这两部分经过过滤后的水经引流通道16可以一起流至滚刀10的两侧进行冲刷,冲刷后的水和粉碎后的残渣进入底部的通道2,进而被第一抽吸件4抽吸至第二腔室的第一滤网5内进一步过滤分离。
应当理解的是,本申请实施例中的过流通道21和储水腔20均与滤斗17的通孔1701相连通,以便于过滤后的水可以流入引流通道16中。
需要说明的是,由于通孔1701可能会流入一些细碎的颗粒残渣,因此,通过在滤斗17与第一阻挡件18之间设置储水腔20可以对这些颗粒残渣进行沉淀收集以实现二次过滤,当储水腔20中的水向上蔓延至过流通道21内即可流至引流通道16中,由此可有效提高过滤效果;此外,储水腔20的底部可以对牙签等细长物进行有效阻挡。因此,本申请实施例通过通孔1701及储水腔20实现了至少两级过滤,进一步地保证了该过滤装置的过滤效果,进而可以有效地将残渣聚集在粉碎装置的第一粉碎区域进行粉碎,并且提高了滚刀10的自清洁效果。
根据本申请的一个实施例,储水腔20的上部开口与滤斗17上的所有通孔1701相对应,以使储水腔20能够覆盖所有通孔1701,也即,所有通孔1701中流出的水均可以先经过储水腔20的沉淀过滤后,再流至引流通道16内,进一步提高过滤效果。
根据本申请的一个实施例,如图5和图17所示,第一阻挡件18设置于靠近滤斗17的一侧,且第一阻挡件18自滤斗17的底部朝向滤斗17的顶部延伸。在本申请实施例中,第一阻挡件18的底部设置于粉碎装置的机壳15顶部,以与滤斗17之间形成储水腔20,储水腔20一方面可以过滤水,另一方面储水腔20的底部可以阻挡牙签等细长物直接掉落至引流通道16中。
第二阻挡件19设置于第一阻挡件18背向滤斗17的一侧,第二阻挡件19的顶部与滤斗17的顶部相连,且第二阻挡件19朝向滤斗17的底部 延伸。
在另外一种实现方式中,粉碎组件3还包括过滤装置,过滤装置包括滤斗17,设置于第一腔室,滤斗17的侧壁设有与第一腔室连通的通孔1701。
可以理解的是,在这种实现方式中,滤斗17可以直接设置于第一腔室中,在滤斗17的侧壁设有与第一腔室连通的通孔1701,由于可能存在部分残渣会随水流进入第一腔室,影响刀具的自清洁效果和造成通道2堵塞,因此,本申请实施例通过设置滤斗17且滤斗17的侧壁设有通孔1701,可以对残渣进行过滤,防止残渣进入第一腔室中。
根据本申请的一个实施例,参见图17,过滤装置还包括阻挡组件,设置于滤斗17的外侧并与通孔1701对应,阻挡组件包括间隔设置的第一阻挡件18和第二阻挡件19,在垂直于通孔1701的轴向的平面内,第一阻挡件18的正投影与第二阻挡件19的正投影部分重叠,滤斗17的外侧与第一阻挡件18之间形成有储水腔20,第一阻挡件18与第二阻挡件19之间形成有与储水腔20相连通的过流通道21,过流通道21与第一腔室连通。
根据本申请的实施例,通过在滤斗17通孔1701的外侧设置第一阻挡件18及第二阻挡件19,并将第一阻挡件18及第二阻挡件19间隔设置且使得二者在垂直于通孔1701的轴向的平面内的正投影部分重叠,其中,通孔1701的轴向即如图16中所示的虚线的方向。当牙签等细长物流入通孔1701时,牙签等细长物会被第一阻挡件18和第二阻挡件19中的至少一个阻挡,或者牙签等细长物也可以被卡在第一阻挡件18与第二阻挡件19之间,这就使得牙签等细长物无法继续通过通孔1701。
这样一来,本申请实施例通过上述设置的阻挡组件可以挡住牙签等细长物,防止其经通孔1701流至滤斗17外侧的第一腔室中,避免后续通道2堵塞。
根据本申请的一个实施例,如图17所示,图中Ⅰ、Ⅱ、Ⅲ、Ⅳ、Ⅴ表示牙签等细长物,图17示出了牙签等细长物的五种插入通孔1701的角度,无论从哪个角度插入通孔1701,均会被第一阻挡件18和第二阻挡件19阻挡,无法经通孔1701继续流出。其中,Ⅰ号牙签为竖直插入通孔1701,Ⅱ号、Ⅲ号、Ⅳ号和Ⅴ号牙签为倾斜插入通孔1701;当滤斗17的侧壁为竖直面时,Ⅰ号牙签无法插入通孔1701,只有倾斜方向的Ⅱ号、Ⅲ号、Ⅳ 号和Ⅴ号牙签可以插入通孔1701,但会被第一阻挡件18和第二阻挡件19阻挡,无法通过通孔1701;当滤斗17的侧壁为如图14和图15所示的倾斜面时,竖直方向的Ⅰ号牙签同样无法插入通孔1701,倾斜方向的Ⅱ号、Ⅲ号、Ⅳ号和Ⅴ号牙签可以插入通孔1701,但同样会被第一阻挡件18和第二阻挡件19阻挡,而无法通过通孔1701,阻挡组件的具体阻挡方式参见下述。
当牙签等细长物以如图17中Ⅱ号牙签所示的方向进入滤斗17下部的通孔1701时,牙签等细长物的端部会被第一阻挡件18挡住,即牙签等细长物被卡在通孔1701及第一阻挡件18之间,同时,由于第一阻挡件18与粉碎装置顶部的机壳15上形成有储水腔20,使得储水腔20的底部也会对牙签进行阻挡。因此,牙签等细长物无法继续通过滤斗17的通孔1701流至引流通道16中。
当牙签等细长物以如图17中Ⅲ号牙签和Ⅳ号牙签所示的方向进入滤斗17上部的通孔1701时,牙签等细长物的端部会被第二阻挡件19挡住,即牙签等细长物被卡在通孔1701及第二阻挡件19之间,无法通过滤斗17的通孔1701流至引流通道16中。
当牙签等细长物以如图17中Ⅴ号牙签所示的方向进入滤斗17上部的通孔1701时,牙签等细长物的端部会卡在第一阻挡件18及第二阻挡件19之间,无法通过滤斗17的通孔1701流至引流通道16中。因此,本申请实施例通过在滤斗17的外侧且引流通道16的上游设置上述阻挡组件,可以有效阻挡牙签等细长物从不同位置通过通孔1701。
根据本申请的一个实施例,餐具里面大部分是煮熟后的残渣,容易沉入水里积聚在粉碎装置中进行粉碎,由于牙签有浮力,会有部分牙签不容易积聚在粉碎装置前,会漂浮在残渣的上方,有可能从滤斗17的通孔1701流入引流通道16中,进而卡住第一抽吸件4和第二抽吸件,影响其工作。牙签由于受到水流的影响,一般是以Ⅱ号、Ⅲ号、Ⅳ号和Ⅴ号牙签的倾斜方式插入通孔1701,本申请实施例中,为了更好地实现上述的阻挡效果,使第二阻挡件19的高度H 2大于第一阻挡件18的高度H 1,具体的,第二阻挡件19的高度H 2与第一阻挡件18的高度H 1的比值的取值范围设置为2.6至3.2,例如,第一阻挡件18的高度H 1可以取20mm-23mm,第二阻 挡件19的高度H 2可以取60mm-63mm,这样可以最大限度的限制牙签等细长物流过通孔1701进入引流通道16,而且还可以使第一阻挡件18与滤斗17外侧形成的储水腔20与过流通道21及引流通道16相互连通,保证通过的水流量,进而保证自清洁效果。
根据本申请的一个实施例,如图17所示,第一阻挡件18与第二阻挡件19的间隔W 1的取值范围为15mm-16mm,这里主要考虑能通过的水量符合洗涤循环的水量要求,既可以防止牙签等细长物通过通孔1701,又能保证水的过流空间,进一步保证后续洗碗机的喷淋洗涤效率。
应当理解的是,在本申请实施例中,第一阻挡件18与通孔1701的间距以及第二阻挡件19与通孔1701的间距应小于牙签等细长物的长度,以便可以更好地对牙签等细长物进行阻挡。
根据本申请的一个实施例,如图14和图15所示,由滤斗17的顶部向滤斗17的底部,滤斗17的横截面积逐渐减小,进而使滤斗17的侧壁为倾斜面,便于将水渣混合物收集至粉碎装置的第一粉碎区域中,且可以使通孔1701流出的水更好地进入储水腔20中进行沉淀过滤,进一步提高过滤效果。
本申请滤斗17的具体形状不做特别限制,在一些实施例中,滤斗17的形状可以为圆台形或棱台形。
如图15和图16所示,滤斗17上部的通孔1701与下部的通孔1701之间设有台阶部22,通过设置台阶部22,也可以起到阻挡牙签等细长物的作用,如图17中竖直插入通孔1701的Ⅰ号牙签,直接插在台阶部22上,无法进入通孔1701。
根据本申请的一个实施例,如图13所示,滤斗17的底部出料口1703的长宽比的取值范围为1.1至1.3,例如,滤斗17的底部出料口1703的长度L为70mm-72mm,宽度W 2为59mm-62mm,通过设置滤斗17的底部出料口1703的大小,能有效保证水渣混合物落入粉碎装置的第一粉碎区域中。
根据本申请的一个实施例,如图13所示,滤斗17的通孔1701为多个并间隔分布,由滤斗17的顶部向底部的方向,相邻两个通孔1701之间的孔距F的取值范围为7mm-8mm,并且通孔1701的宽度与高度的比值的取 值范围为1.1至1.6,例如,通孔1701的宽度W 3为7mm-8mm,通孔1701的高度H 3为5mm-6mm。由于牙签被切削粉碎充分时,粉碎充分后尺寸是5mm以内,允许进入滤斗17的通孔1701,本申请通过对通孔1701的尺寸进行设置,可以有效防止未粉碎牙签进入,又可以适当允许粉碎充分后的牙签进入。
根据本申请的一个实施例,垂直于滤斗17高度方向的相邻两个通孔1701的中心孔间距为8mm-9mm,可以有效防止未粉碎牙签进入。
根据本申请的一个实施例,沿滤斗17高度方向,通孔1701至少设置一排。在本示例中,通孔1701设置为两排,以提高过滤效果。
根据本申请的一个实施例,多个通孔1701设置于滤斗17至少两个相对的侧壁,以提高回水和过滤效率。
根据本申请的一个实施例,如图16所示,第一阻挡件18和第二阻挡件19可以为挡板,沿滤斗17的高度方向遮挡所有通孔1701。
根据本申请的一个实施例,如图1和图23所示,本申请过滤系统还包括滤网支架23,安装于壳体1的顶部,滤网支架23设有与粉碎组件3对应的第一开口28,第一开口28与滤斗17的入口对应设置,便于水渣混合物流入,且滤网支架23设有与过滤组件对应的第二开口29,第二开口29处设有第二滤网24,此时,第一滤网5的上端也可以设置开口,水渣混合物中的部分待过滤水可以经第二滤网24过滤后直接进入回水腔7或者第一滤网5内,一方面可以提高回水腔7内的水量,进而防止第一抽吸件4出现空吸现象,保证正常工作;另一方面可以保证下述洗碗机的回水喷淋量,提高循环喷淋效率。
根据本申请的一个实施例,由滤网支架23的边缘向第一开口28的方向,滤网支架23朝向壳体1倾斜设置,即滤网支架23整体结构朝下凹陷,并以2°-5°的角度向第一开口28倾斜,这样水渣混合物就会顺着滤网支架23倾斜汇集到第一开口28进而进入粉碎组件3。本申请通过该设置,可以对水渣混合物进行引流,便于其快速进入粉碎组件3,提高了粉碎及过滤效率。
根据本申请的一个实施例,滤网支架23上设有喷臂接口25,喷臂接口25的上端连接有喷臂(图中未示出),喷臂接口25的下端经回水管道 26与第一抽吸件4相连。第一抽吸件4将回水腔7内已过滤的水经出水管道8抽出并经回水管道26送至喷臂,可以将滤网支架23上的水渣混合物冲入第一开口28或者对下述洗碗机内的餐具进行循环喷淋,进而提高洗涤效率。
另一方面,本申请第二方面实施例的洗碗机,主要包括:内胆(图中未示出)、壳体1(也可以称为“水杯”)以及上述实施例的过滤系统,在内胆内的上部设有餐具支架,以放置餐具,在内胆内的底部设有过滤系统。
基于上述实施例,下面参考图24和图25描述本申请洗碗机过滤系统的工作原理,主要包括:洗涤过程和排渣过程。
洗涤过程:如图24中箭头所示,开启第一抽吸件4,残渣和待过滤的水经水杯的入料口流入第一腔室的滤斗17,然后进入滚刀10的第一粉碎区域并被粉碎,由于滚刀10的切割速度并没有那么快,因此,当待粉碎残渣过多时,会在滚刀10上方产生聚集,此时较轻的物体(主要是牙签等细长物)就会漂浮在滤斗17的通孔1701附近,进而流入滤斗17的通孔1701中然后被阻挡组件阻挡,并且部分水流也会往通孔1701流动;大体积的块状残渣无法进入通孔1701,而是在重力的作用下继续往滚刀10方向下沉,一部分细碎的颗粒残渣可能会流过通孔1701,然后进一步进入储水腔20沉淀过滤,经通孔1701过滤后的水经引流通道16对滚刀10进行冲刷后进入底部的通道2中,冲刷后的水及粉碎后的水渣混合物被第一抽吸件4吸入第二腔室内的第一滤网5进行再次过滤,同时开启清洁装置6对第一滤网5上的部分残渣进行刮除,便于过滤后的水经第一滤网5的出水区域进入回水腔7内,第一抽吸件4将回水腔7内的水经喷臂接口送至喷臂,实现对餐具的循环喷淋洗涤。因此,本申请过滤系统既能保证残渣的自动粉碎,同时又可以保证洗碗机中的水循环利用。
并且在洗涤过程中,部分待过滤的水还可以经第二滤网24流入回水腔7或第一滤网5内,保证回水量,进而保证洗碗机的喷淋效果。
排渣过程:如图25中箭头所示,洗涤完成后,关闭第一抽吸件4,开启第二抽吸件,将第一腔室和/或第二腔室内的残渣经底部的通道2吸出,最后排放至洗碗机外部。
因此,本申请实施例洗碗机的过滤系统可以有效分离水渣混合物,实 现残渣的自动化处理,无需人工对残渣进行处理,实现了洗碗机的免维护功能;并且过滤系统可以实现循环喷淋,保证回水量,节约用水,进而提高了用户的使用体验。
最后应说明的是:以上实施例仅用以说明本申请的技术方案,而非对其限制;尽管参照前述实施例对本申请进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本申请各实施例技术方案的精神和范围。

Claims (18)

  1. 一种过滤系统,包括:
    壳体,设有第一腔室、第二腔室以及连通于所述第一腔室底部和所述第二腔室底部的通道;
    粉碎组件,设置于所述第一腔室且适于粉碎进入所述第一腔室的水渣混合物;
    过滤组件,可旋转地设置于所述第二腔室,且所述过滤组件的开口朝向所述通道;
    第一抽吸件,与所述第二腔室连通以将粉碎后的水渣混合物经所述通道吸入所述过滤组件;
    第二抽吸件,与所述第一腔室连通,在所述第一抽吸件停机的情况下,所述第二抽吸件适于将所述第一腔室和/或所述第二腔室内的残渣经所述通道吸出。
  2. 根据权利要求1所述的过滤系统,其中,所述过滤组件包括第一滤网以及设置于所述第一滤网内的清洁装置,所述清洁装置适于与所述第一滤网相对旋转以刮除所述第一滤网上水渣混合物的部分残渣,以在所述第一滤网上形成与所述第二腔室连通的出水区域。
  3. 根据权利要求2所述的过滤系统,其中,所述清洁装置包括:
    安装架,可转动地设置于所述第一滤网内;
    接触部,连接于所述安装架并与所述第一滤网的内壁相接触以形成所述出水区域。
  4. 根据权利要求2所述的过滤系统,其中,所述第一滤网的外壁与所述第二腔室的内壁间隔设置以形成回水腔,所述第一抽吸件连接于所述回水腔,所述回水腔适于通过所述出水区域与所述第一滤网的内部连通。
  5. 根据权利要求1所述的过滤系统,其中,所述粉碎组件包括粉碎装置,包括:
    相对设置的两组滚刀,所述滚刀包括转轴以及套设于所述转轴上的多个齿片,两组所述滚刀的所述齿片交错布置以在两组所述滚刀之间形成第一粉碎区域。
  6. 根据权利要求5所述的过滤系统,其中,所述粉碎装置还包括: 隔片,与至少一组所述滚刀对应并与所述齿片交错设置,且所述隔片由所述齿片的侧部向所述齿片的底部延伸并与所述齿片的底部之间形成第二粉碎区域。
  7. 根据权利要求6所述的过滤系统,其中,所述隔片包括相连的支承部和限位部;所述支承部位于所述齿片的底部并与所述齿片咬合以形成所述第二粉碎区域;所述限位部位于所述齿片的侧部并设有与所述转轴相配合的限位槽。
  8. 根据权利要求7所述的过滤系统,其中,所述隔片包括两组,分别与两组所述滚刀对应设置,两组所述支承部交错布置,所述支承部设有齿槽,第一组所述齿片的刀齿与第二组所述支承部的齿槽咬合且第二组所述齿片的刀齿与第一组所述支承部的齿槽咬合。
  9. 根据权利要求6所述的过滤系统,其中,所述粉碎装置还包括机壳,所述机壳的底部与所述通道连通,所述滚刀及所述隔片设置于所述机壳内,所述机壳上形成有与所述第一粉碎区域连通的进料口,所述机壳的侧壁与所述滚刀之间形成有与所述进料口连通的引流通道。
  10. 根据权利要求9所述的过滤系统,其中,所述粉碎组件还包括过滤装置,所述过滤装置包括:
    滤斗,设置于所述进料口与所述第一粉碎区域之间,所述滤斗的侧壁设有与所述引流通道连通的通孔。
  11. 根据权利要求10所述的过滤系统,其中,所述过滤装置还包括:阻挡组件,设置于所述滤斗的外侧且位于所述引流通道的上游与所述通孔对应,所述阻挡组件包括间隔设置的第一阻挡件和第二阻挡件,在垂直于所述通孔的轴向的平面内,所述第一阻挡件的正投影与所述第二阻挡件的正投影部分重叠,所述滤斗的外侧与所述第一阻挡件之间形成有储水腔,所述第一阻挡件与所述第二阻挡件之间形成有与所述储水腔相连通的过流通道,所述过流通道与所述引流通道连通。
  12. 根据权利要求11所述的过滤系统,其中,所述第一阻挡件设置于所述机壳顶部且自所述滤斗的底部朝向所述滤斗的顶部延伸;
    所述第二阻挡件设置于所述第一阻挡件背向所述滤斗的一侧,且所述第二阻挡件的顶部连接于所述滤斗并朝向所述滤斗的底部延伸。
  13. 根据权利要求1所述的过滤系统,其中,所述粉碎组件还包括过滤装置,所述过滤装置包括:
    滤斗,设置于所述第一腔室,所述滤斗的侧壁设有与所述第一腔室连通的通孔。
  14. 根据权利要求13所述的过滤系统,其中,所述过滤装置还包括阻挡组件,设置于所述滤斗的外侧并与所述通孔对应,所述阻挡组件包括间隔设置的第一阻挡件和第二阻挡件,在垂直于所述通孔的轴向的平面内,所述第一阻挡件的正投影与所述第二阻挡件的正投影部分重叠,所述滤斗的外侧与所述第一阻挡件之间形成有储水腔,所述第一阻挡件与所述第二阻挡件之间形成有与所述储水腔相连通的过流通道,所述过流通道与所述第一腔室连通。
  15. 根据权利要求1-14中任一项所述的过滤系统,其中,还包括滤网支架,安装于所述壳体,且所述滤网支架设有与所述粉碎组件对应的第一开口以及与所述过滤组件对应的第二开口,所述第二开口处设有第二滤网。
  16. 根据权利要求15所述的过滤系统,其中,由所述滤网支架的边缘向所述第一开口的方向,所述滤网支架朝向所述壳体倾斜设置。
  17. 根据权利要求15所述的过滤系统,其中,所述滤网支架上设有喷臂接口,所述喷臂接口与所述第一抽吸件相连。
  18. 一种洗碗机,包括:内胆和权利要求1-17中任一项所述的过滤系统,所述过滤系统设置于所述内胆。
PCT/CN2022/130853 2021-11-25 2022-11-09 过滤系统及洗碗机 Ceased WO2023093530A1 (zh)

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