WO2023088019A1 - Preparation method for silicon nitride ceramic granulated powder - Google Patents

Preparation method for silicon nitride ceramic granulated powder Download PDF

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WO2023088019A1
WO2023088019A1 PCT/CN2022/126039 CN2022126039W WO2023088019A1 WO 2023088019 A1 WO2023088019 A1 WO 2023088019A1 CN 2022126039 W CN2022126039 W CN 2022126039W WO 2023088019 A1 WO2023088019 A1 WO 2023088019A1
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slurry
preparation
silicon nitride
water
polyethylene glycol
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PCT/CN2022/126039
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French (fr)
Chinese (zh)
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孙峰
丁智杰
张伟儒
李洪浩
丁浩
刘阔地
宋健
徐金梦
王晟
杨厚萌
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中材高新氮化物陶瓷有限公司
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Publication of WO2023088019A1 publication Critical patent/WO2023088019A1/en

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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/62605Treating the starting powders individually or as mixtures
    • C04B35/62695Granulation or pelletising
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/515Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics
    • C04B35/58Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides
    • C04B35/584Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products based on non-oxide ceramics based on borides, nitrides, i.e. nitrides, oxynitrides, carbonitrides or oxycarbonitrides or silicides based on silicon nitride
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    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/622Forming processes; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/626Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B
    • C04B35/63Preparing or treating the powders individually or as batches ; preparing or treating macroscopic reinforcing agents for ceramic products, e.g. fibres; mechanical aspects section B using additives specially adapted for forming the products, e.g.. binder binders
    • C04B35/632Organic additives
    • C04B35/634Polymers
    • C04B35/63404Polymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
    • C04B35/63416Polyvinylalcohols [PVA]; Polyvinylacetates
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
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    • C04B2235/00Aspects relating to ceramic starting mixtures or sintered ceramic products
    • C04B2235/02Composition of constituents of the starting material or of secondary phases of the final product
    • C04B2235/50Constituents or additives of the starting mixture chosen for their shape or used because of their shape or their physical appearance
    • C04B2235/54Particle size related information
    • C04B2235/5418Particle size related information expressed by the size of the particles or aggregates thereof
    • C04B2235/5445Particle size related information expressed by the size of the particles or aggregates thereof submicron sized, i.e. from 0,1 to 1 micron

Definitions

  • the invention relates to the technical field of silicon nitride ceramics, in particular to a method for preparing silicon nitride ceramic granulated powder.
  • Silicon nitride ceramic material has the properties of high strength, low density, strong wear resistance, good corrosion resistance, high thermal shock resistance, self-lubrication and good electrical insulation. It is the preferred material for the production of various structural ceramic parts. It has a wide range of applications in aerospace, machinery, chemical industry and other fields, and still has great development potential.
  • Increasing the green body density of silicon nitride can effectively increase its sintered density and reduce porosity, thereby improving the mechanical properties of the green body, and the improvement of the green body density is largely affected by the bulk density of the granulated powder. Generally, higher bulk density can obtain higher green body density under the same pressure.
  • the methods for preparing granulated powder include vacuum ball milling method, rotary vibrating screen and double cone mixer method, spray granulation method and so on.
  • the traditional vacuum ball milling method for preparing powders with high bulk density has the disadvantages of complex equipment, high cost, and long time consumption; although the method of rotary vibrating screen and double cone mixer can pack powders of various densities, the remaining powder The waste and the complexity of the operation process also make this method difficult to apply on a large scale in production.
  • the spray granulation method is simple to operate, the bulk density of the prepared ceramic powder is low.
  • the object of the present invention is to provide a preparation method of silicon nitride ceramic granulated powder, which can improve the bulk density of silicon nitride ceramic granulated powder.
  • the invention provides a kind of preparation method of silicon nitride ceramic granulated powder, comprises the following steps:
  • Polyvinyl alcohol and polyethylene glycol are dissolved in water to obtain a glue solution; the mass ratio of the polyvinyl alcohol and polyethylene glycol is (0.16-0.20): 1; the total mass of the polyvinyl alcohol and the alcohol polyethylene glycol It is 2-8% of the total mass of sintering aid and silicon nitride raw powder;
  • the second slurry is subjected to spray granulation to obtain silicon nitride ceramic granulated powder; the inlet temperature of the spray granulation is 300-340°C.
  • the mass of the sintering aid is 5-15% of the total mass of the sintering aid and silicon nitride raw powder.
  • the sintering aid includes one or more of magnesium oxide, cerium oxide, aluminum oxide, samarium oxide, thorium oxide and lanthanum oxide.
  • the solid contents of the first slurry and the second slurry are independently 40-50%.
  • the dispersant includes sodium hexametaphosphate.
  • the dispersant is added in an amount such that the viscosity of the second slurry is 2500-3500 mPa ⁇ s.
  • grinding and mixing the sintering aid, water and silicon nitride raw powder includes: performing a first grinding and mixing of the sintering aid and part of the water, and then adding the silicon nitride raw powder and the remaining water for the second grinding and mixing .
  • the particle size of the solid phase particles in the first slurry satisfies 0.8 ⁇ m ⁇ D50 ⁇ 1.5 ⁇ m.
  • the pump pressure of the spray granulation is 840-920 MPa
  • the aperture of the nozzle is 0.8-1.0 mm
  • the thickness of the rotary blade is 2-3 mm.
  • said dissolving polyvinyl alcohol and polyethylene glycol into water includes: firstly adding polyethylene glycol into water, stirring at 50°C for 0.5h, then adding polyvinyl alcohol and continuing stirring at 50°C for 2h.
  • the invention provides a method for preparing silicon nitride ceramic granulated powder, comprising the following steps: grinding and mixing sintering aids, water and silicon nitride raw powder to obtain a first slurry; mixing polyvinyl alcohol and polyethylene glycol Alcohol is dissolved in water to obtain glue solution; the mass ratio of polyvinyl alcohol and polyethylene glycol is (0.16 ⁇ 0.20): 1; the total mass of polyvinyl alcohol and polyethylene glycol is sintering aid and silicon nitride 2% to 8% of the total mass of raw powder; mixing the first slurry, glue solution and dispersant to obtain a second slurry; spraying the second slurry to obtain silicon nitride ceramic granulation powder; the inlet temperature of the spray granulation is 300-340°C.
  • Polyvinyl alcohol (PVA) is an active binder, which has high viscosity when the temperature is higher than Tg (generally 75-85°C), while polyethylene glycol (PEG) can be worn as a plasticizer of PVA.
  • Permeate PVA separate the secondary bonds in its separation chain, thereby increasing the deformability of PVA; the present invention can make the liquid droplets produced during spray drying by controlling the mass ratio of PVA to PEG to be (0.16 ⁇ 0.20):1. The shrinkage is larger, and the accumulation between the powders is denser.
  • the water volatilization speed of the liquid in the spray granulation process can be controlled, and the granulation powder similar to red blood cells can be formed, so as to obtain higher looseness. packing density.
  • the method of the present invention can be used to obtain erythrocyte-like granulated powder with a dense internal structure. Although there are relatively large holes in the middle of the granulated powder, the powder in the granulated powder is packed relatively tightly, which can effectively increase the bulk density to 0.92g /cm 3 or more, and the hole in the middle of the granulated powder is conducive to the removal of gas during the pressing process and reduces the occurrence of cracks in the green body.
  • the invention provides a kind of preparation method of silicon nitride ceramic granulated powder, comprises the following steps:
  • Polyvinyl alcohol and polyethylene glycol are dissolved in water to obtain a glue solution; the mass ratio of the polyvinyl alcohol and polyethylene glycol is (0.16-0.20): 1; the total mass of the polyvinyl alcohol and the alcohol polyethylene glycol It is 2-8% of the total mass of sintering aid and silicon nitride raw powder;
  • the second slurry is subjected to spray granulation to obtain silicon nitride ceramic granulated powder; the inlet temperature of the spray granulation is 300-340°C.
  • the raw materials used are commercially available products well known in the art.
  • the sintering aid, water and silicon nitride raw powder are ground and mixed to obtain the first slurry.
  • the sintering aid preferably includes one or more of magnesium oxide, cerium oxide, aluminum oxide, samarium oxide, thorium oxide, and lanthanum oxide.
  • the sintering aid includes more than one, the present invention is There is no special requirement for the ratio of each sintering aid, and any ratio is acceptable.
  • the D50 of the sintering aid is preferably ⁇ 1 ⁇ m.
  • the D50 of the silicon nitride raw powder is preferably ⁇ 2 ⁇ m, the mass content of the ⁇ phase is preferably greater than 90%, the specific surface area is preferably >10m 2 /g, the mass content of oxygen is preferably ⁇ 2.00%, and the mass content of iron is preferably ⁇ 0.20%, the mass content of carbon is preferably ⁇ 0.50%.
  • the mass of the sintering aid is preferably 5-15% of the total mass of the sintering aid and silicon nitride raw powder, more preferably 8-12%, and even more preferably 9-11%.
  • the quality of the water is preferably such that the solid content of the first slurry is 40-50%.
  • the grinding and mixing of the sintering aid, water and silicon nitride raw powder preferably includes: performing the first grinding and mixing of the sintering aid and part of the water, and then adding the silicon nitride raw powder and the remaining water for the second grinding and mixing. 2 Grind to mix.
  • the present invention has no special requirements on the proportion of the part of water and the remaining water, as long as the sintering aid and silicon nitride raw powder can be uniformly dispersed.
  • the grinding mixing is preferably carried out in a drum mill.
  • the present invention has no special requirements on the specific conditions of the first grinding and mixing and the second grinding and mixing, as long as the particle size of the solid phase particles in the first slurry satisfies 0.8 ⁇ m ⁇ D50 ⁇ 1.5 ⁇ m.
  • the invention adopts step-by-step grinding to facilitate the uniform dispersion of the sintering aid in the silicon nitride slurry.
  • the particle size of the sintering aid and the original silicon nitride powder is small, and it is easy to form false agglomeration.
  • the present invention disperses the sintering aid and the original silicon nitride powder through grinding and mixing to obtain the first slurry with good dispersibility .
  • the invention dissolves polyvinyl alcohol and polyethylene glycol into water to obtain a glue solution.
  • the molecular weight of the polyvinyl alcohol is preferably 200,000; the molecular weight of the polyethylene glycol is preferably 20,000.
  • the molecular weight refers to the average relative molecular weight, for example, when the molecular weight of polyethylene glycol is 20,000, it refers to PEG20,000.
  • the mass ratio of polyvinyl alcohol to polyethylene glycol is (0.16-0.20): 1, preferably (0.17-0.19): 1, most preferably 0.18: 1; the polyvinyl alcohol and polyethylene glycol
  • the total mass of diol is 2-8%, preferably 3-7%, and more preferably 4-6% of the total mass of the sintering aid and silicon nitride raw powder.
  • the dissolving polyvinyl alcohol and polyethylene glycol in water preferably includes: first adding polyethylene glycol into water, stirring at 50°C for 0.5h, then adding polyethylene glycol and continuing to stir at 50°C for 2h .
  • the present invention has no special requirements on the stirring rate, and the stirring rate well known in the art can be used.
  • the amount of water added to the glue solution is preferably such that the solid content of the second slurry obtained after mixing the first slurry and the glue solution reaches 40-50%.
  • the polyvinyl alcohol as an active binder, has higher viscosity when the temperature is higher than Tg, and polyethylene glycol (PEG), as a plasticizer of PVA, can penetrate PVA and separate its separation.
  • PEG polyethylene glycol
  • the secondary bond in the chain increases the deformability of PVA; the present invention controls the mass ratio of PVA to PEG to be (0.16-0.20): 1, so that the shrinkage of the droplets during spray drying can be greater, and the powder The accumulation between them is more dense.
  • the present invention mixes the first slurry, the glue solution and the dispersant to obtain the second slurry.
  • the mixing preferably includes: adding the first slurry to a stirring mill and stirring for 1 hour, then adding the glue solution and continuing stirring for 1 hour, and finally adding the dispersant.
  • the added amount of the dispersant is preferably such that the viscosity of the second slurry is 2500-3500 mPa ⁇ s.
  • the temperature of the second slurry is preferably 25-35°C.
  • the present invention sprays and granulates the second slurry to obtain silicon nitride ceramic granulated powder.
  • the spray granulation is preferably carried out in a spray granulation tower, and the spray granulation tower preferably adopts a pressure spray gun.
  • the inlet temperature of the spray granulation is 300-340°C, preferably 310-330°C, more preferably 320°C.
  • the pump pressure of the spray granulation is preferably 840-920 MPa, more preferably 880 MPa; the aperture diameter of the nozzle is preferably 0.8-1.0 mm, more preferably 0.9 mm; the thickness of the rotary blade is preferably 2-3 mm, more preferably 2.5 mm.
  • the small droplets formed by the atomization of the second slurry through the nozzle of the spray gun fall after reaching a certain height, and the water in the droplets volatilizes during this process, and the spherical granulated powder is formed after drying .
  • the volatilization speed of the liquid at the highest point is faster, causing the water to be separated from the powder rapidly, and the granulated powder will burst due to rapid heating, forming a powder with poor sphericity. It is beneficial to improve the bulk density.
  • the inlet temperature is lower than the inlet temperature of the present invention, the granulated powder does not have enough heat to quickly shrink into a dense cell shape, but forms a loose spherical granulated powder, which will reduce the bulk density.
  • the method of the present invention can be used to obtain erythrocyte-like granulated powder with a dense internal structure. Although there are relatively large holes in the middle of the granulated powder, the powder in the granulated powder is packed relatively tightly, which can effectively increase the bulk density to 0.92g /cm 3 or more, and the hole in the middle of the granulated powder is conducive to the removal of gas during the pressing process and reduces the occurrence of cracks in the green body.
  • the raw silicon nitride powder used in the following examples and comparative examples is high-purity silicon nitride raw powder, D50 ⁇ 2 ⁇ m, ⁇ phase mass content greater than 90%, specific surface area>10m 2 /g, oxygen mass content ⁇ 2.00%, iron
  • the mass content of carbon is ⁇ 0.20%, and the mass content of carbon is ⁇ 0.50%.
  • sintering aids thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50 ⁇ 1 ⁇ m
  • 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8 ⁇ D50 ⁇ 1.5 ⁇ m to prepare the first slurry with better uniformity and a solid phase content of 50%.
  • sintering aids thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50 ⁇ 1 ⁇ m
  • 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8 ⁇ D50 ⁇ 1.5 ⁇ m to prepare the first slurry with better uniformity and a solid phase content of 50%.
  • a pressure spray gun is used, the pressure of the feed pump is 880MPa, the hole diameter of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, the inlet temperature is 320°C, and the granulated powder is obtained after spray granulation.
  • the ratio of PVA to PEG mass was 0.2.
  • sintering aids thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50 ⁇ 1 ⁇ m
  • 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8 ⁇ D50 ⁇ 1.5 ⁇ m to prepare the first slurry with better uniformity and a solid phase content of 50%.
  • a pressure spray gun is used, the pressure of the feed pump is 880MPa, the hole diameter of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, the inlet temperature is 320°C, and the granulated powder is obtained after spray granulation.
  • the ratio of PVA to PEG mass was 0.16.
  • sintering aids thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50 ⁇ 1 ⁇ m
  • 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8 ⁇ D50 ⁇ 1.5 ⁇ m to prepare the first slurry with better uniformity and a solid phase content of 50%.
  • a pressure spray gun is used, the pressure of the feed pump is 880MPa, the hole diameter of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, the inlet temperature is 320°C, and the granulated powder is obtained after spray granulation.
  • the ratio of PVA to PEG mass was 0.15.
  • sintering aids thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50 ⁇ 1 ⁇ m
  • 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8 ⁇ D50 ⁇ 1.5 ⁇ m to prepare the first slurry with better uniformity and a solid phase content of 50%.
  • the temperature of the second slurry is 30°C
  • the pressure spray gun is used
  • the pressure of the feed pump is 880MPa
  • the hole diameter of the spray sheet is 0.9mm
  • the thickness of the rotary sheet is 2.5mm
  • the inlet temperature is 320°C
  • the granulated powder is obtained after spray granulation.
  • the ratio of PVA to PEG mass was 0.22.
  • sintering aids thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50 ⁇ 1 ⁇ m
  • 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride
  • Raw powder and 85kg of water are ground to 0.8 ⁇ D50 ⁇ 1.5 ⁇ m to prepare the first slurry with better uniformity and a solid phase content of 50%.
  • PEG polyethylene glycol
  • PVA polyvinyl alcohol
  • the temperature of the second slurry is 30°C
  • the pressure spray gun is used
  • the pressure of the feed pump is 880MPa
  • the aperture of the spray sheet is 0.9mm
  • the thickness of the rotary sheet is 2.5mm
  • the inlet temperature is 280°C.
  • GB 1479-84 to test the bulk density of the silicon nitride granulated powder of each embodiment and comparative example, and press each silicon nitride granulated powder into a green body.
  • the bulk density and green body quality are shown in Table 1.
  • Biscuit pressing conditions use a mold with a certain shape to perform bisque pressing on the prepared granulated powder by cold isostatic pressing, the pressing pressure is 300MPa, the holding time is 60s, and the pressure relief rate is controlled at 1MPa/s.
  • Example Bulk density g/cm 3 Bisque cracks Example 1 0.936 none Example 2 0.929 none Example 3 0.922 none Comparative example 1 0.925 have Comparative example 2 0.912 none Comparative example 3 0.885 none
  • the silicon nitride ceramic granulated powder with low PVA/PEG ratio and high inlet temperature used in the present invention has a higher bulk density and no green body cracks than Comparative Examples 1 to 3; the reason is that in Comparative Example 1 Although there is a higher bulk density, too much addition of PEG will cause the rigidity of the binder to decrease at low temperature, and the cohesive force will decrease. In Comparative Example 2, the addition of PEG is less, and the fluidity of PVA molecules is relatively low. Poor, the granulated powder is difficult to shrink into a dense shell during the spray drying process, but forms a loose apple shape. In Comparative Example 3, the inlet temperature of the spray granulation tower is low, and the granulated powder does not have enough heat to shrink quickly Into a dense cell shape, but to form a loose spherical granulated powder.
  • the inlet temperature is higher than 340°C
  • the granulated powder will burst due to rapid heating, forming a powder with poor sphericity, which is not conducive to the subsequent pressing of the green body.

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Abstract

The present invention relates to the technical field of silicon nitride ceramics, and provides a method for preparing silicon nitride ceramic granulated powder. In the present invention, a sintering aid, water, and silicon nitride raw powder are ground and mixed to obtain a first slurry; polyvinyl alcohol and polyethylene glycol are dissolved in water to obtain a colloidal solution, the mass ratio of polyvinyl alcohol to polyethylene glycol being (0.16-0.20): 1, and the total mass of polyvinyl alcohol and polyethylene glycol being 2-8% of the total mass of the sintering aid and the silicon nitride raw powder; the first slurry, the colloidal solution, and a dispersant are mixed to obtain a second slurry; the second slurry is subjected to spray granulation to obtain granulated powder, the inlet temperature of the spray granulation being 300-340°C.The method of the present invention can increase the bulk density of the silicon nitride ceramic granulated powder to more than 0.92 g/cm3.

Description

一种氮化硅陶瓷造粒粉的制备方法A kind of preparation method of silicon nitride ceramic granulated powder
本申请要求于2021年11月19日提交中国专利局、申请号为202111401328.0、发明名称为“一种氮化硅陶瓷造粒粉的制备方法”的中国专利申请的优先权,其全部内容通过引用结合在本申请中。This application claims the priority of the Chinese patent application submitted to the China Patent Office on November 19, 2021, with the application number 202111401328.0, and the title of the invention is "a method for preparing silicon nitride ceramic granulated powder", the entire content of which is incorporated by reference incorporated in this application.
技术领域technical field
本发明涉及氮化硅陶瓷技术领域,尤其涉及一种氮化硅陶瓷造粒粉的制备方法。The invention relates to the technical field of silicon nitride ceramics, in particular to a method for preparing silicon nitride ceramic granulated powder.
背景技术Background technique
氮化硅陶瓷材料具有强度高、密度小、耐磨性强、耐腐蚀性好、抗热震性高、自润滑和电绝缘性好等性能,是目前各种结构陶瓷件生产的首选材料,在航空航天、机械、化工等领域有着广泛的应用,同时仍具有巨大的发展潜力。Silicon nitride ceramic material has the properties of high strength, low density, strong wear resistance, good corrosion resistance, high thermal shock resistance, self-lubrication and good electrical insulation. It is the preferred material for the production of various structural ceramic parts. It has a wide range of applications in aerospace, machinery, chemical industry and other fields, and still has great development potential.
提高氮化硅的素坯密度可以有效增加其烧结后的密度,减少孔隙率,从而提高毛坯的力学性能,而素坯密度的提高很大程度上受造粒粉松装密度的影响。通常情况下,较高的松装密度在相同的压力下能获得较高的素坯密度。Increasing the green body density of silicon nitride can effectively increase its sintered density and reduce porosity, thereby improving the mechanical properties of the green body, and the improvement of the green body density is largely affected by the bulk density of the granulated powder. Generally, higher bulk density can obtain higher green body density under the same pressure.
制备造粒粉的方法有真空球磨法、旋振筛与双锥混料机法、喷雾造粒法等。传统的真空球磨法制备高松装密度粉体具有设备复杂、成本高、耗时长等弊端;旋振筛与双锥混料机的方法虽然可以包装出各种密度的粉料,但是剩余粉料的浪费及操作过程的复杂性也使得该方法难以在生产中大规模应用。喷雾造粒法虽然操作简单,但制备的陶瓷粉体松装密度较低。The methods for preparing granulated powder include vacuum ball milling method, rotary vibrating screen and double cone mixer method, spray granulation method and so on. The traditional vacuum ball milling method for preparing powders with high bulk density has the disadvantages of complex equipment, high cost, and long time consumption; although the method of rotary vibrating screen and double cone mixer can pack powders of various densities, the remaining powder The waste and the complexity of the operation process also make this method difficult to apply on a large scale in production. Although the spray granulation method is simple to operate, the bulk density of the prepared ceramic powder is low.
发明内容Contents of the invention
本发明的目的在于提供一种氮化硅陶瓷造粒粉的制备方法,能够提高氮化硅陶瓷造粒粉的松装密度。The object of the present invention is to provide a preparation method of silicon nitride ceramic granulated powder, which can improve the bulk density of silicon nitride ceramic granulated powder.
为了实现上述发明目的,本发明提供以下技术方案:In order to achieve the above-mentioned purpose of the invention, the present invention provides the following technical solutions:
本发明提供了一种氮化硅陶瓷造粒粉的制备方法,包括以下步骤:The invention provides a kind of preparation method of silicon nitride ceramic granulated powder, comprises the following steps:
将烧结助剂、水和氮化硅原粉进行研磨混合,得到第一料浆;Grinding and mixing the sintering aid, water and silicon nitride raw powder to obtain the first slurry;
将聚乙烯醇和聚乙二醇溶解到水中,得到胶溶液;所述聚乙烯醇和聚乙二醇的质量比为(0.16~0.20):1;所述聚乙烯醇和醇聚乙二醇的总质量为烧结助剂和氮化硅原粉总质量的2~8%;Polyvinyl alcohol and polyethylene glycol are dissolved in water to obtain a glue solution; the mass ratio of the polyvinyl alcohol and polyethylene glycol is (0.16-0.20): 1; the total mass of the polyvinyl alcohol and the alcohol polyethylene glycol It is 2-8% of the total mass of sintering aid and silicon nitride raw powder;
将所述第一料浆、胶溶液和分散剂混合,得到第二料浆;mixing the first slurry, glue solution and dispersant to obtain a second slurry;
将所述第二料浆进行喷雾造粒,得到氮化硅陶瓷造粒粉;所述喷雾造粒的进口温度为300~340℃。The second slurry is subjected to spray granulation to obtain silicon nitride ceramic granulated powder; the inlet temperature of the spray granulation is 300-340°C.
优选的,所述烧结助剂的质量为烧结助剂和氮化硅原粉总质量的5~15%。Preferably, the mass of the sintering aid is 5-15% of the total mass of the sintering aid and silicon nitride raw powder.
优选的,所述烧结助剂包括氧化镁、氧化铈、氧化铝、氧化钐、氧化钍和氧化镧中的一种或多种。Preferably, the sintering aid includes one or more of magnesium oxide, cerium oxide, aluminum oxide, samarium oxide, thorium oxide and lanthanum oxide.
优选的,所述第一料浆和第二料浆的固含量独立地为40~50%。Preferably, the solid contents of the first slurry and the second slurry are independently 40-50%.
优选的,所述分散剂包括六偏磷酸钠。Preferably, the dispersant includes sodium hexametaphosphate.
优选的,所述分散剂的加入量使得所述第二料浆的粘度为2500~3500mPa·s。Preferably, the dispersant is added in an amount such that the viscosity of the second slurry is 2500-3500 mPa·s.
优选的,将所述烧结助剂、水和氮化硅原粉进行研磨混合包括:将烧结助剂和部分水进行第一研磨混合,然后加入氮化硅原粉和剩余水进行第二研磨混合。Preferably, grinding and mixing the sintering aid, water and silicon nitride raw powder includes: performing a first grinding and mixing of the sintering aid and part of the water, and then adding the silicon nitride raw powder and the remaining water for the second grinding and mixing .
优选的,所述第一料浆中固相颗粒的粒径满足0.8μm<D50<1.5μm。Preferably, the particle size of the solid phase particles in the first slurry satisfies 0.8 μm<D50<1.5 μm.
优选的,所述喷雾造粒的泵压力为840~920MPa,喷片孔径为0.8~1.0mm,旋片厚度为2~3mm。Preferably, the pump pressure of the spray granulation is 840-920 MPa, the aperture of the nozzle is 0.8-1.0 mm, and the thickness of the rotary blade is 2-3 mm.
优选的,所述将聚乙烯醇和聚乙二醇溶解到水中包括:先将聚乙二醇加入到水中,在50℃搅拌0.5h,然后加入聚乙烯醇在50℃继续搅拌2h。Preferably, said dissolving polyvinyl alcohol and polyethylene glycol into water includes: firstly adding polyethylene glycol into water, stirring at 50°C for 0.5h, then adding polyvinyl alcohol and continuing stirring at 50°C for 2h.
本发明提供了一种氮化硅陶瓷造粒粉的制备方法,包括以下步骤:将烧结助剂、水和氮化硅原粉进行研磨混合,得到第一料浆;将聚乙烯醇和聚乙二醇溶解到水中,得到胶溶液;所述聚乙烯醇和聚乙二醇的质量比为(0.16~0.20):1;所述聚乙烯醇和聚乙二醇的总质量为烧结助剂和氮化硅原粉总质量的2~8%;将所述第一料浆、胶溶液和分散剂混合,得到第二料浆;将所述第二料浆进行喷雾造粒,得到氮化硅陶瓷造粒粉;所述喷雾造粒的进口温度为300~340℃。The invention provides a method for preparing silicon nitride ceramic granulated powder, comprising the following steps: grinding and mixing sintering aids, water and silicon nitride raw powder to obtain a first slurry; mixing polyvinyl alcohol and polyethylene glycol Alcohol is dissolved in water to obtain glue solution; the mass ratio of polyvinyl alcohol and polyethylene glycol is (0.16~0.20): 1; the total mass of polyvinyl alcohol and polyethylene glycol is sintering aid and silicon nitride 2% to 8% of the total mass of raw powder; mixing the first slurry, glue solution and dispersant to obtain a second slurry; spraying the second slurry to obtain silicon nitride ceramic granulation powder; the inlet temperature of the spray granulation is 300-340°C.
聚乙烯醇(PVA)是一种活性粘结剂,在温度高于Tg(一般为75~85℃) 时具有较高的粘性,而聚乙二醇(PEG)作为PVA的增塑剂可以穿透PVA,分离其分离链中的二级键,从而使PVA的变形能力增加;本发明通过控制PVA与PEG的质量比为(0.16~0.20):1,可以使液滴在喷雾干燥时产生的收缩更大,粉体之间堆积的更加密实,配合喷雾造粒的进口温度,能够控制液体在喷雾造粒过程中的水分挥发速度,形成类似红细胞状的造粒粉,从而获得较高的松装密度。Polyvinyl alcohol (PVA) is an active binder, which has high viscosity when the temperature is higher than Tg (generally 75-85°C), while polyethylene glycol (PEG) can be worn as a plasticizer of PVA. Permeate PVA, separate the secondary bonds in its separation chain, thereby increasing the deformability of PVA; the present invention can make the liquid droplets produced during spray drying by controlling the mass ratio of PVA to PEG to be (0.16~0.20):1. The shrinkage is larger, and the accumulation between the powders is denser. Cooperating with the inlet temperature of the spray granulation, the water volatilization speed of the liquid in the spray granulation process can be controlled, and the granulation powder similar to red blood cells can be formed, so as to obtain higher looseness. packing density.
采用本发明所述方法可以获得内部结构密实的红细胞状造粒粉,尽管造粒粉中间有较大的孔洞,但是造粒粉中粉体堆积较为紧密,可以有效的提高松装密度到0.92g/cm 3以上,同时造粒粉中间的孔洞有利于在压制过程中排除气体,减少素坯裂纹的产生。 The method of the present invention can be used to obtain erythrocyte-like granulated powder with a dense internal structure. Although there are relatively large holes in the middle of the granulated powder, the powder in the granulated powder is packed relatively tightly, which can effectively increase the bulk density to 0.92g /cm 3 or more, and the hole in the middle of the granulated powder is conducive to the removal of gas during the pressing process and reduces the occurrence of cracks in the green body.
具体实施方式Detailed ways
本发明提供了一种氮化硅陶瓷造粒粉的制备方法,包括以下步骤:The invention provides a kind of preparation method of silicon nitride ceramic granulated powder, comprises the following steps:
将烧结助剂、水和氮化硅原粉进行研磨混合,得到第一料浆;Grinding and mixing the sintering aid, water and silicon nitride raw powder to obtain the first slurry;
将聚乙烯醇和聚乙二醇溶解到水中,得到胶溶液;所述聚乙烯醇和聚乙二醇的质量比为(0.16~0.20):1;所述聚乙烯醇和醇聚乙二醇的总质量为烧结助剂和氮化硅原粉总质量的2~8%;Polyvinyl alcohol and polyethylene glycol are dissolved in water to obtain a glue solution; the mass ratio of the polyvinyl alcohol and polyethylene glycol is (0.16-0.20): 1; the total mass of the polyvinyl alcohol and the alcohol polyethylene glycol It is 2-8% of the total mass of sintering aid and silicon nitride raw powder;
将所述第一料浆、胶溶液和分散剂混合,得到第二料浆;mixing the first slurry, glue solution and dispersant to obtain a second slurry;
将所述第二料浆进行喷雾造粒,得到氮化硅陶瓷造粒粉;所述喷雾造粒的进口温度为300~340℃。The second slurry is subjected to spray granulation to obtain silicon nitride ceramic granulated powder; the inlet temperature of the spray granulation is 300-340°C.
在本发明中,未经特殊说明,所用原料均为本领域熟知的市售商品。In the present invention, unless otherwise specified, the raw materials used are commercially available products well known in the art.
本发明将烧结助剂、水和氮化硅原粉进行研磨混合,得到第一料浆。In the invention, the sintering aid, water and silicon nitride raw powder are ground and mixed to obtain the first slurry.
在本发明中,所述烧结助剂优选包括氧化镁、氧化铈、氧化铝、氧化钐氧化钍和氧化镧中的一种或多种,当所述烧结助剂包括多种时,本发明对各烧结助剂的配比没有特殊要求,任意配比均可。在本发明中,所述烧结助剂的D50优选<1μm。In the present invention, the sintering aid preferably includes one or more of magnesium oxide, cerium oxide, aluminum oxide, samarium oxide, thorium oxide, and lanthanum oxide. When the sintering aid includes more than one, the present invention is There is no special requirement for the ratio of each sintering aid, and any ratio is acceptable. In the present invention, the D50 of the sintering aid is preferably <1 μm.
在本发明中,所述氮化硅原粉的D50优选<2μm,α相质量含量优选大于90%,比表面积优选>10m 2/g,氧的质量含量优选<2.00%,铁的质量含量优选<0.20%,碳的质量含量优选<0.50%。 In the present invention, the D50 of the silicon nitride raw powder is preferably <2 μm, the mass content of the α phase is preferably greater than 90%, the specific surface area is preferably >10m 2 /g, the mass content of oxygen is preferably <2.00%, and the mass content of iron is preferably <0.20%, the mass content of carbon is preferably <0.50%.
在本发明中,所述烧结助剂的质量优选为烧结助剂和氮化硅原粉总质 量的5~15%,更优选为8~12%,进一步优选为9~11%。在本发明中,所述水的质量优选以第一浆料的固含量为40~50%为宜。In the present invention, the mass of the sintering aid is preferably 5-15% of the total mass of the sintering aid and silicon nitride raw powder, more preferably 8-12%, and even more preferably 9-11%. In the present invention, the quality of the water is preferably such that the solid content of the first slurry is 40-50%.
在本发明中,将所述烧结助剂、水和氮化硅原粉进行研磨混合优选包括:将烧结助剂和部分水进行第一研磨混合,然后加入氮化硅原粉和剩余水进行第二研磨混合。本发明对所述部分水和剩余水的配比没有特殊要求,能够将烧结助剂和氮化硅原粉分散均匀即可。在本发明中,所述研磨混合优选在滚筒磨中进行。本发明对所述第一研磨混合和第二研磨混合的具体条件没有特殊要求,研磨至第一浆料中固相颗粒的粒径满足0.8μm<D50<1.5μm即可。本发明采用分步研磨有利于烧结助剂均匀的分散在氮化硅料浆中。烧结助剂和氮化硅原粉的粒径较小,容易形成假团聚,本发明通过研磨混合,将烧结助剂和氮化硅原粉打散开来,得到分散性好的第一料浆。In the present invention, the grinding and mixing of the sintering aid, water and silicon nitride raw powder preferably includes: performing the first grinding and mixing of the sintering aid and part of the water, and then adding the silicon nitride raw powder and the remaining water for the second grinding and mixing. 2 Grind to mix. The present invention has no special requirements on the proportion of the part of water and the remaining water, as long as the sintering aid and silicon nitride raw powder can be uniformly dispersed. In the present invention, the grinding mixing is preferably carried out in a drum mill. The present invention has no special requirements on the specific conditions of the first grinding and mixing and the second grinding and mixing, as long as the particle size of the solid phase particles in the first slurry satisfies 0.8 μm<D50<1.5 μm. The invention adopts step-by-step grinding to facilitate the uniform dispersion of the sintering aid in the silicon nitride slurry. The particle size of the sintering aid and the original silicon nitride powder is small, and it is easy to form false agglomeration. The present invention disperses the sintering aid and the original silicon nitride powder through grinding and mixing to obtain the first slurry with good dispersibility .
本发明将聚乙烯醇和聚乙二醇溶解到水中,得到胶溶液。The invention dissolves polyvinyl alcohol and polyethylene glycol into water to obtain a glue solution.
在本发明中,所述聚乙烯醇的分子量优选为200000;所述聚乙二醇的分子量优选为20000。在本发明中,所述分子量均指的是平均相对分子量,例如,当聚乙二醇的分子量为20000时,指的是PEG20000。In the present invention, the molecular weight of the polyvinyl alcohol is preferably 200,000; the molecular weight of the polyethylene glycol is preferably 20,000. In the present invention, the molecular weight refers to the average relative molecular weight, for example, when the molecular weight of polyethylene glycol is 20,000, it refers to PEG20,000.
在本发明中,所述聚乙烯醇和聚乙二醇的质量比为(0.16~0.20):1,优选为(0.17~0.19):1,最优选为0.18:1;所述聚乙烯醇和聚乙二醇的总质量为烧结助剂和氮化硅原粉总质量的2~8%,优选为3~7%,更优选为4~6%。In the present invention, the mass ratio of polyvinyl alcohol to polyethylene glycol is (0.16-0.20): 1, preferably (0.17-0.19): 1, most preferably 0.18: 1; the polyvinyl alcohol and polyethylene glycol The total mass of diol is 2-8%, preferably 3-7%, and more preferably 4-6% of the total mass of the sintering aid and silicon nitride raw powder.
在本发明中,所述将聚乙烯醇和聚乙二醇溶解到水中优选包括:先将聚乙二醇加入到水中,在50℃搅拌0.5h,然后加入聚乙二醇在50℃继续搅拌2h。本发明对所述搅拌的速率没有特殊要求,采用本领域熟知的搅拌速率即可。在本发明中,所述胶溶液中水的加入量优选满足使得第一料浆和胶溶液混合后得到的第二料浆的固含量达到40~50%为宜。In the present invention, the dissolving polyvinyl alcohol and polyethylene glycol in water preferably includes: first adding polyethylene glycol into water, stirring at 50°C for 0.5h, then adding polyethylene glycol and continuing to stir at 50°C for 2h . The present invention has no special requirements on the stirring rate, and the stirring rate well known in the art can be used. In the present invention, the amount of water added to the glue solution is preferably such that the solid content of the second slurry obtained after mixing the first slurry and the glue solution reaches 40-50%.
在本发明中,所述聚乙烯醇作为活性粘结剂,在温度高于Tg时具有较高的粘性,而聚乙二醇(PEG)作为PVA的增塑剂可以穿透PVA,分离其分离链中的二级键,从而使PVA的变形能力增加;本发明通过控制PVA与PEG的质量比为(0.16~0.20):1,可以使液滴在喷雾干燥时产生的收缩更大,粉体之间堆积的更加密实。In the present invention, the polyvinyl alcohol, as an active binder, has higher viscosity when the temperature is higher than Tg, and polyethylene glycol (PEG), as a plasticizer of PVA, can penetrate PVA and separate its separation. The secondary bond in the chain increases the deformability of PVA; the present invention controls the mass ratio of PVA to PEG to be (0.16-0.20): 1, so that the shrinkage of the droplets during spray drying can be greater, and the powder The accumulation between them is more dense.
得到胶溶液和第一料浆后,本发明将所述第一料浆、胶溶液和分散剂混合,得到第二料浆。After obtaining the glue solution and the first slurry, the present invention mixes the first slurry, the glue solution and the dispersant to obtain the second slurry.
在本发明中,所述混合优选包括:将第一料浆加入到搅拌磨中搅拌1h,然后加入胶溶液继续搅拌1h,最后加入分散剂。在本发明中,所述分散剂的加入量优选满足使得所述第二料浆的粘度为2500~3500mPa·s。在本发明中,所述第二料浆的温度优选为25~35℃。In the present invention, the mixing preferably includes: adding the first slurry to a stirring mill and stirring for 1 hour, then adding the glue solution and continuing stirring for 1 hour, and finally adding the dispersant. In the present invention, the added amount of the dispersant is preferably such that the viscosity of the second slurry is 2500-3500 mPa·s. In the present invention, the temperature of the second slurry is preferably 25-35°C.
得到第二料浆后,本发明将所述第二料浆进行喷雾造粒,得到氮化硅陶瓷造粒粉。After the second slurry is obtained, the present invention sprays and granulates the second slurry to obtain silicon nitride ceramic granulated powder.
在本发明中,所述喷雾造粒优选在喷雾造粒塔中进行,所述喷雾造粒塔优选采用压力式喷枪。在本发明中,所述喷雾造粒的进口温度为300~340℃,优选为310~330℃,更优选为320℃。所述喷雾造粒的泵压力优选为840~920MPa,更优选为880MPa;喷片孔径优选为0.8~1.0mm,更优选为0.9mm;旋片厚度优选为2~3mm,更优选为2.5mm。In the present invention, the spray granulation is preferably carried out in a spray granulation tower, and the spray granulation tower preferably adopts a pressure spray gun. In the present invention, the inlet temperature of the spray granulation is 300-340°C, preferably 310-330°C, more preferably 320°C. The pump pressure of the spray granulation is preferably 840-920 MPa, more preferably 880 MPa; the aperture diameter of the nozzle is preferably 0.8-1.0 mm, more preferably 0.9 mm; the thickness of the rotary blade is preferably 2-3 mm, more preferably 2.5 mm.
本发明在所述喷雾造粒过程中,第二料浆经过喷枪口雾化形成的小液滴到达一定高度后落下,这个过程中液滴中的水分挥发,干燥后形成类球状的造粒粉。当进口温度高于本发明的进口温度时,液体在最高处的挥发速度较快导致水迅速与粉体分离,造粒粉会由于快速受热而炸裂,形成球型度较差的粉体,不利于提高松装密度。当进口温度低于本发明的进口温度时,造粒粉没有足够的热量快速收缩成密实的细胞状,而是形成疏松的球状造粒粉,会降低松装密度。In the spray granulation process of the present invention, the small droplets formed by the atomization of the second slurry through the nozzle of the spray gun fall after reaching a certain height, and the water in the droplets volatilizes during this process, and the spherical granulated powder is formed after drying . When the inlet temperature is higher than the inlet temperature of the present invention, the volatilization speed of the liquid at the highest point is faster, causing the water to be separated from the powder rapidly, and the granulated powder will burst due to rapid heating, forming a powder with poor sphericity. It is beneficial to improve the bulk density. When the inlet temperature is lower than the inlet temperature of the present invention, the granulated powder does not have enough heat to quickly shrink into a dense cell shape, but forms a loose spherical granulated powder, which will reduce the bulk density.
采用本发明所述方法可以获得内部结构密实的红细胞状造粒粉,尽管造粒粉中间有较大的孔洞,但是造粒粉中粉体堆积较为紧密,可以有效的提高松装密度到0.92g/cm 3以上,同时造粒粉中间的孔洞有利于在压制过程中排除气体,减少素坯裂纹的产生。 The method of the present invention can be used to obtain erythrocyte-like granulated powder with a dense internal structure. Although there are relatively large holes in the middle of the granulated powder, the powder in the granulated powder is packed relatively tightly, which can effectively increase the bulk density to 0.92g /cm 3 or more, and the hole in the middle of the granulated powder is conducive to the removal of gas during the pressing process and reduces the occurrence of cracks in the green body.
下面结合实施例对本发明提供的氮化硅陶瓷造粒粉的制备方法进行详细的说明,但是不能把它们理解为对本发明保护范围的限定。The preparation method of the silicon nitride ceramic granulated powder provided by the present invention will be described in detail below in conjunction with the examples, but they should not be construed as limiting the protection scope of the present invention.
以下实施例和比较例所用氮化硅原粉为高纯度氮化硅原粉,D50<2μm,α相质量含量大于90%,比表面积>10m 2/g,氧的质量含量<2.00%,铁的质量含量<0.20%,碳的质量含量<0.50%。 The raw silicon nitride powder used in the following examples and comparative examples is high-purity silicon nitride raw powder, D50<2 μm, α phase mass content greater than 90%, specific surface area>10m 2 /g, oxygen mass content<2.00%, iron The mass content of carbon is <0.20%, and the mass content of carbon is <0.50%.
实施例1Example 1
将15kg烧结助剂(为氧化钍和氧化镁,氧化钍和氧化镁的质量比为1:4,D50<1μm)与15kg水一同加入滚筒磨中研磨混合6h,再加入85kg高纯度氮化硅原粉和85kg水,研磨至0.8<D50<1.5μm,制备出均匀性较好的第一料浆,固相含量50%。将2.54kg聚乙二醇(PEG,分子量20000)加入20kg水中,50℃保温搅拌溶解0.5h,然后加入0.46kg聚乙烯醇(PVB,分子量200000),50℃保温搅拌溶解2h,制备出均匀一致的胶溶液。将制备好的第一料浆加入搅拌磨搅拌1h后加入胶溶液继续搅拌1h,加入六偏磷酸钠使料浆粘度控制在3000mPa·s,得到分散性、流动性均较好的第二料浆,第二料浆温度为30℃,采用压力式喷枪,供料泵压力880MPa,喷片孔径0.9mm,旋片厚度2.5mm,进口温度320℃,经喷雾造粒后得到造粒粉。PVA与PEG质量的比值为0.18。Add 15kg of sintering aids (thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50<1μm) and 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8<D50<1.5 μm to prepare the first slurry with better uniformity and a solid phase content of 50%. Add 2.54kg of polyethylene glycol (PEG, molecular weight 20000) into 20kg of water, heat and stir at 50°C for 0.5h to dissolve, then add 0.46kg of polyvinyl alcohol (PVB, molecular weight 200,000), stir and dissolve at 50°C for 2h to prepare a uniform glue solution. Add the prepared first slurry into the stirring mill and stir for 1 hour, then add the glue solution and continue stirring for 1 hour, add sodium hexametaphosphate to control the viscosity of the slurry at 3000mPa·s, and obtain the second slurry with good dispersibility and fluidity , the temperature of the second slurry is 30°C, a pressure spray gun is used, the pressure of the feed pump is 880MPa, the hole diameter of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, the inlet temperature is 320°C, and the granulated powder is obtained after spray granulation. The ratio of PVA to PEG mass was 0.18.
实施例2Example 2
将15kg烧结助剂(为氧化钍和氧化镁,氧化钍和氧化镁的质量比为1:4,D50<1μm)与15kg水一同加入滚筒磨中研磨混合6h,再加入85kg高纯度氮化硅原粉和85kg水,研磨至0.8<D50<1.5μm,制备出均匀性较好的第一料浆,固相含量50%。将2.50kg聚乙二醇(PEG,分子量6000)加入20kg水中,50℃保温搅拌溶解0.5h,然后加入0.50kg聚乙烯醇(PVA,分子量200000)50℃保温搅拌溶解2h,制备出均匀一致的胶溶液。将制备好的第一料浆加入搅拌磨搅拌1h后加入胶溶液继续搅拌1h,加入六偏磷酸钠使料浆粘度控制在3000mPa·s,得到分散性、流动性均较好的第二料浆,第二料浆温度30℃。采用压力式喷枪,供料泵压力880MPa,喷片孔径0.9mm,旋片厚度2.5mm,进口温度320℃,经喷雾造粒后得到造粒粉。PVA与PEG质量的比值为0.2。Add 15kg of sintering aids (thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50<1μm) and 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8<D50<1.5 μm to prepare the first slurry with better uniformity and a solid phase content of 50%. Add 2.50kg of polyethylene glycol (PEG, molecular weight 6000) into 20kg of water, heat and stir at 50°C for 0.5h to dissolve, then add 0.50kg of polyvinyl alcohol (PVA, molecular weight 200,000) at 50°C, stir and dissolve for 2h to prepare a uniform glue solution. Add the prepared first slurry into the stirring mill and stir for 1 hour, then add the glue solution and continue stirring for 1 hour, add sodium hexametaphosphate to control the viscosity of the slurry at 3000mPa·s, and obtain the second slurry with good dispersibility and fluidity , the second slurry temperature is 30°C. A pressure spray gun is used, the pressure of the feed pump is 880MPa, the hole diameter of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, the inlet temperature is 320°C, and the granulated powder is obtained after spray granulation. The ratio of PVA to PEG mass was 0.2.
实施例3Example 3
将15kg烧结助剂(为氧化钍和氧化镁,氧化钍和氧化镁的质量比为1:4,D50<1μm)与15kg水一同加入滚筒磨中研磨混合6h,再加入85kg高纯度氮化硅原粉和85kg水,研磨至0.8<D50<1.5μm,制备出均匀性较好的第一料浆,固相含量50%。将2.58kg聚乙二醇(PEG,分子量20000)加入20kg水中,50℃保温搅拌溶解0.5h,然后加入0.42kg聚乙烯醇(PVA,分子量200000)50℃保温搅拌溶解2h,制备出均匀一致的胶溶液。将制 备好的第一料浆加入搅拌磨搅拌1h后加入胶溶液继续搅拌1h,加入六偏磷酸钠使料浆粘度控制在3000mPa·s,得到分散性、流动性均较好的第二料浆,第二料浆温度30℃。采用压力式喷枪,供料泵压力880MPa,喷片孔径0.9mm,旋片厚度2.5mm,进口温度320℃,经喷雾造粒后得到造粒粉。PVA与PEG质量的比值为0.16。Add 15kg of sintering aids (thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50<1μm) and 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8<D50<1.5 μm to prepare the first slurry with better uniformity and a solid phase content of 50%. Add 2.58kg of polyethylene glycol (PEG, molecular weight 20000) into 20kg of water, heat and stir at 50°C for 0.5h to dissolve, then add 0.42kg of polyvinyl alcohol (PVA, molecular weight 200,000) at 50°C, stir and dissolve for 2h to prepare a uniform glue solution. Add the prepared first slurry into the stirring mill and stir for 1 hour, then add the glue solution and continue stirring for 1 hour, add sodium hexametaphosphate to control the viscosity of the slurry at 3000mPa·s, and obtain the second slurry with good dispersibility and fluidity , the second slurry temperature is 30°C. A pressure spray gun is used, the pressure of the feed pump is 880MPa, the hole diameter of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, the inlet temperature is 320°C, and the granulated powder is obtained after spray granulation. The ratio of PVA to PEG mass was 0.16.
比较例1Comparative example 1
将15kg烧结助剂(为氧化钍和氧化镁,氧化钍和氧化镁的质量比为1:4,D50<1μm)与15kg水一同加入滚筒磨中研磨混合6h,再加入85kg高纯度氮化硅原粉和85kg水,研磨至0.8<D50<1.5μm,制备出均匀性较好的第一料浆,固相含量50%。将2.60kg聚乙二醇(PEG,分子量20000)加入20kg水中50℃保温搅拌溶解0.5h,然后加入0.40kg聚乙烯醇缩丁醛(PVA,分子量200000)在50℃保温搅拌溶解2h,制备出均匀一致的胶溶液。将制备好的第一料浆加入搅拌磨搅拌1h后加入胶溶液继续搅拌1h,加入六偏磷酸钠使料浆粘度控制在3000mPa·s,得到分散性、流动性均较好的第二料浆,第二料浆温度30℃。采用压力式喷枪,供料泵压力880MPa,喷片孔径0.9mm,旋片厚度2.5mm,进口温度320℃,经喷雾造粒后得到造粒粉。PVA与PEG质量的比值为0.15。Add 15kg of sintering aids (thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50<1μm) and 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8<D50<1.5 μm to prepare the first slurry with better uniformity and a solid phase content of 50%. Add 2.60 kg of polyethylene glycol (PEG, molecular weight 20,000) into 20 kg of water at 50°C with stirring and dissolving for 0.5 h, then add 0.40 kg of polyvinyl butyral (PVA, molecular weight: 200,000) and dissolve at 50°C for 2 h to prepare Uniform and consistent glue solution. Add the prepared first slurry into the stirring mill and stir for 1 hour, then add the glue solution and continue stirring for 1 hour, add sodium hexametaphosphate to control the viscosity of the slurry at 3000mPa·s, and obtain the second slurry with good dispersibility and fluidity , the second slurry temperature is 30°C. A pressure spray gun is used, the pressure of the feed pump is 880MPa, the hole diameter of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, the inlet temperature is 320°C, and the granulated powder is obtained after spray granulation. The ratio of PVA to PEG mass was 0.15.
比较例2Comparative example 2
将15kg烧结助剂(为氧化钍和氧化镁,氧化钍和氧化镁的质量比为1:4,D50<1μm)与15kg水一同加入滚筒磨中研磨混合6h,再加入85kg高纯度氮化硅原粉和85kg水,研磨至0.8<D50<1.5μm,制备出均匀性较好的第一料浆,固相含量50%。将2.45kg聚乙二醇(PEG,分子量20000)加入20kg水中50℃保温搅拌溶解0.5h,然后加入0.55kg聚乙烯醇缩丁醛(PVA,分子量200000)50℃保温搅拌溶解2h,制备出均匀一致的胶溶液。将制备好的第一料浆加入搅拌磨搅拌1h后加入胶溶液继续搅拌1h,加入分散剂使料浆粘度控制在3000mPa·s,得到分散性、流动性均较好的第二料浆,第二料浆温度30℃,采用压力式喷枪,供料泵压力880MPa,喷片孔径0.9mm,旋片厚度2.5mm,进口温度320℃,经喷雾造粒后得到造粒粉。PVA与PEG质量的比值为0.22。Add 15kg of sintering aids (thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50<1μm) and 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8<D50<1.5 μm to prepare the first slurry with better uniformity and a solid phase content of 50%. Add 2.45 kg of polyethylene glycol (PEG, molecular weight 20,000) into 20 kg of water and dissolve with stirring at 50°C for 0.5 h, then add 0.55 kg of polyvinyl butyral (PVA, molecular weight: 200,000) at 50°C, stirring and dissolving for 2 h to prepare a homogeneous Consistent gum solution. Add the prepared first slurry into the stirring mill and stir for 1 hour, then add the glue solution and continue stirring for 1 hour, add a dispersant to control the viscosity of the slurry at 3000mPa·s, and obtain the second slurry with better dispersibility and fluidity. The temperature of the second slurry is 30°C, the pressure spray gun is used, the pressure of the feed pump is 880MPa, the hole diameter of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, the inlet temperature is 320°C, and the granulated powder is obtained after spray granulation. The ratio of PVA to PEG mass was 0.22.
比较例3Comparative example 3
将15kg烧结助剂(为氧化钍和氧化镁,氧化钍和氧化镁的质量比为1:4,D50<1μm)与15kg水一同加入滚筒磨中研磨混合6h,再加入85kg高纯度氮化硅原粉和85kg水,研磨至0.8<D50<1.5μm,制备出均匀性较好的第一料浆,固相含量50%。将2.54kg聚乙二醇(PEG,分子量20000)加入20kg水中,50℃保温搅拌溶解0.5h,然后加入0.46kg聚乙烯醇(PVA,分子量200000)50℃保温搅拌溶解2h,制备出均匀一致的胶溶液。将制备好的第一料浆加入搅拌磨搅拌1h后加入胶溶液继续搅拌1h,加入分散剂使料浆粘度控制在3000mPa·s,得到分散性、流动性均较好的第二料浆,第二料浆温度30℃,采用压力式喷枪,供料泵压力880MPa,喷片孔径0.9mm,旋片厚度2.5mm,进口温度280℃,经喷雾造粒后得到造粒粉。PVA与PEG质量的比值为0.18。Add 15kg of sintering aids (thorium oxide and magnesium oxide, the mass ratio of thorium oxide and magnesium oxide is 1:4, D50<1μm) and 15kg of water into the drum mill for grinding and mixing for 6 hours, then add 85kg of high-purity silicon nitride Raw powder and 85kg of water are ground to 0.8<D50<1.5 μm to prepare the first slurry with better uniformity and a solid phase content of 50%. Add 2.54kg polyethylene glycol (PEG, molecular weight 20000) into 20kg water, heat and stir at 50°C for 0.5h, then add 0.46kg of polyvinyl alcohol (PVA, molecular weight 200,000) at 50°C, stir and dissolve for 2h to prepare a uniform glue solution. Add the prepared first slurry into the stirring mill and stir for 1 hour, then add the glue solution and continue stirring for 1 hour, add a dispersant to control the viscosity of the slurry at 3000mPa·s, and obtain the second slurry with better dispersibility and fluidity. The temperature of the second slurry is 30°C, the pressure spray gun is used, the pressure of the feed pump is 880MPa, the aperture of the spray sheet is 0.9mm, the thickness of the rotary sheet is 2.5mm, and the inlet temperature is 280°C. After spraying and granulating, the granulated powder is obtained. The ratio of PVA to PEG mass was 0.18.
参照GB 1479-84测试各实施例和比较例氮化硅造粒粉的松装密度,并将各氮化硅造粒粉压制成素坯,松装密度和素坯质量如表1所示。素坯压制条件:使用一定形状的模具采用冷等静压的方式对制备好的造粒粉进行素坯压制,压制压力为300MPa,保压时间为60s,卸压速率控制在1MPa/s,Refer to GB 1479-84 to test the bulk density of the silicon nitride granulated powder of each embodiment and comparative example, and press each silicon nitride granulated powder into a green body. The bulk density and green body quality are shown in Table 1. Biscuit pressing conditions: use a mold with a certain shape to perform bisque pressing on the prepared granulated powder by cold isostatic pressing, the pressing pressure is 300MPa, the holding time is 60s, and the pressure relief rate is controlled at 1MPa/s.
表1 实施例与比较例中氮化硅造粒粉的松装密度及素坯质量Table 1 Bulk density and green body quality of silicon nitride granulated powder in Examples and Comparative Examples
实施例Example 松装密度g/cm 3 Bulk density g/cm 3 素坯裂纹情况Bisque cracks
实施例1Example 1 0.9360.936 none
实施例2Example 2 0.9290.929 none
实施例3Example 3 0.9220.922 none
比较例1Comparative example 1 0.9250.925 have
比较例2Comparative example 2 0.9120.912 none
比较例3Comparative example 3 0.8850.885 none
由表1可知,本发明选用低PVA/PEG比值和高进口温度的氮化硅陶瓷造粒粉较比较例1~3具有更高的松装密度且没有素坯裂纹;原因在于比较例1中虽然有着较高的松装密度,但是PEG过多的添加量会导致粘结剂在低温时的刚性降低,粘结力下降,比较例2中PEG的添加量较少,PVA分子的流动性较差,喷雾干燥的过程中造粒粉难以收缩成密实的壳 体,而是形成了疏松的苹果型,比较例3中喷雾造粒塔的进口温度较低,造粒粉没有足够的热量快速收缩成密实的细胞状,而是形成疏松的球状造粒粉。As can be seen from Table 1, the silicon nitride ceramic granulated powder with low PVA/PEG ratio and high inlet temperature used in the present invention has a higher bulk density and no green body cracks than Comparative Examples 1 to 3; the reason is that in Comparative Example 1 Although there is a higher bulk density, too much addition of PEG will cause the rigidity of the binder to decrease at low temperature, and the cohesive force will decrease. In Comparative Example 2, the addition of PEG is less, and the fluidity of PVA molecules is relatively low. Poor, the granulated powder is difficult to shrink into a dense shell during the spray drying process, but forms a loose apple shape. In Comparative Example 3, the inlet temperature of the spray granulation tower is low, and the granulated powder does not have enough heat to shrink quickly Into a dense cell shape, but to form a loose spherical granulated powder.
此外,当进口温度高于340℃时造粒粉会由于快速受热而炸裂,形成球型度较差的粉体,不利于后续素坯的压制。In addition, when the inlet temperature is higher than 340°C, the granulated powder will burst due to rapid heating, forming a powder with poor sphericity, which is not conducive to the subsequent pressing of the green body.
以上所述仅是本发明的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本发明原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本发明的保护范围。The above is only a preferred embodiment of the present invention, it should be pointed out that, for those of ordinary skill in the art, without departing from the principle of the present invention, some improvements and modifications can also be made, and these improvements and modifications can also be made. It should be regarded as the protection scope of the present invention.

Claims (16)

  1. 一种氮化硅陶瓷造粒粉的制备方法,其特征在于,包括以下步骤:A preparation method of silicon nitride ceramic granulated powder, is characterized in that, comprises the following steps:
    将烧结助剂、水和氮化硅原粉进行研磨混合,得到第一料浆;Grinding and mixing the sintering aid, water and silicon nitride raw powder to obtain the first slurry;
    将聚乙烯醇和聚乙二醇溶解到水中,得到胶溶液;所述聚乙烯醇和聚乙二醇的质量比为(0.16~0.20):1;所述聚乙烯醇和聚乙二醇的总质量为烧结助剂和氮化硅原粉总质量的2~8%;Polyvinyl alcohol and polyethylene glycol are dissolved in water to obtain glue solution; the mass ratio of polyvinyl alcohol and polyethylene glycol is (0.16~0.20): 1; the total mass of polyvinyl alcohol and polyethylene glycol is 2-8% of the total mass of sintering aid and silicon nitride raw powder;
    将所述第一料浆、胶溶液和分散剂混合,得到第二料浆;mixing the first slurry, glue solution and dispersant to obtain a second slurry;
    将所述第二料浆进行喷雾造粒,得到氮化硅陶瓷造粒粉;所述喷雾造粒的进口温度为300~340℃。The second slurry is subjected to spray granulation to obtain silicon nitride ceramic granulated powder; the inlet temperature of the spray granulation is 300-340°C.
  2. 根据权利要求1所述的制备方法,其特征在于,所述烧结助剂的质量为烧结助剂和氮化硅原粉总质量的5~15%。The preparation method according to claim 1, characterized in that the mass of the sintering aid is 5-15% of the total mass of the sintering aid and silicon nitride raw powder.
  3. 根据权利要求1或2所述的制备方法,其特征在于,所述烧结助剂包括氧化镁、氧化铈、氧化铝、氧化钐、氧化钍和氧化镧中的一种或多种。The preparation method according to claim 1 or 2, characterized in that the sintering aid comprises one or more of magnesium oxide, cerium oxide, aluminum oxide, samarium oxide, thorium oxide and lanthanum oxide.
  4. 根据权利要求1所述的制备方法,其特征在于,所述第一料浆和第二料浆的固含量独立地为40~50%。The preparation method according to claim 1, characterized in that, the solid contents of the first slurry and the second slurry are independently 40-50%.
  5. 根据权利要求1所述的制备方法,其特征在于,所述分散剂包括六偏磷酸钠。The preparation method according to claim 1, wherein the dispersant comprises sodium hexametaphosphate.
  6. 根据权利要求4或5所述的制备方法,其特征在于,所述分散剂的加入量使得所述第二料浆的粘度为2500~3500mPa·s。The preparation method according to claim 4 or 5, characterized in that the added amount of the dispersant is such that the viscosity of the second slurry is 2500-3500 mPa·s.
  7. 根据权利要求1所述的制备方法,其特征在于,将所述烧结助剂、水和氮化硅原粉进行研磨混合包括:将烧结助剂和部分水进行第一研磨混合,然后加入氮化硅原粉和剩余水进行第二研磨混合。The preparation method according to claim 1, characterized in that, grinding and mixing the sintering aid, water and silicon nitride raw powder comprises: first grinding and mixing the sintering aid and part of the water, and then adding the nitriding The raw silicon powder and the remaining water are mixed for the second grinding.
  8. 根据权利要求1或7所述的制备方法,其特征在于,所述第一料浆中固相颗粒的粒径满足0.8μm<D50<1.5μm。The preparation method according to claim 1 or 7, characterized in that the particle size of the solid phase particles in the first slurry satisfies 0.8 μm<D50<1.5 μm.
  9. 根据权利要求1所述的制备方法,其特征在于,所述喷雾造粒的泵压力为840~920MPa,喷片孔径为0.8~1.0mm,旋片厚度为2~3mm。The preparation method according to claim 1, characterized in that the pump pressure of the spray granulation is 840-920 MPa, the aperture of the spray plate is 0.8-1.0 mm, and the thickness of the rotary plate is 2-3 mm.
  10. 根据权利要求1或9所述的制备方法,其特征在于,所述喷雾造粒的进口温度为320℃。The preparation method according to claim 1 or 9, characterized in that the inlet temperature of the spray granulation is 320°C.
  11. 根据权利要求1所述的制备方法,其特征在于,所述将聚乙烯醇和聚乙二醇溶解到水中包括:先将聚乙二醇加入到水中,在50℃搅拌0.5h,然后加入聚乙烯醇在50℃继续搅拌2h。The preparation method according to claim 1, wherein said dissolving polyvinyl alcohol and polyethylene glycol into water comprises: first adding polyethylene glycol into water, stirring at 50°C for 0.5h, and then adding polyethylene glycol The alcohol was stirred at 50 °C for 2 h.
  12. 根据权利要求1所述的制备方法,其特征在于,所述聚乙烯醇的分子量为200000。The preparation method according to claim 1, characterized in that the molecular weight of the polyvinyl alcohol is 200,000.
  13. 根据权利要求1所述的制备方法,其特征在于,所述聚乙二醇的分子量为20000。The preparation method according to claim 1, wherein the polyethylene glycol has a molecular weight of 20,000.
  14. 根据权利要求1所述的制备方法,其特征在于,所述氮化硅原粉的D50<2μm,α相质量含量大于90%,比表面积>10m 2/g,氧的质量含量<2.00%,铁的质量含量<0.20%,碳的质量含量<0.50%。 The preparation method according to claim 1, characterized in that, the D50 of the silicon nitride raw powder is <2 μm, the mass content of α phase is greater than 90%, the specific surface area is >10m 2 /g, and the mass content of oxygen is <2.00%, The mass content of iron is <0.20%, and the mass content of carbon is <0.50%.
  15. 根据权利要求1所述的制备方法,其特征在于,所述烧结助剂的D50<1μm。The preparation method according to claim 1, characterized in that D50 of the sintering aid is <1 μm.
  16. 根据权利要求1所述的制备方法,其特征在于,将所述第一料浆、胶溶液和分散剂混合包括:将第一料浆加入到搅拌磨中搅拌1h,然后加入胶溶液继续搅拌1h,最后加入分散剂。The preparation method according to claim 1, wherein mixing the first slurry, the glue solution and the dispersant comprises: adding the first slurry to a stirring mill and stirring for 1 hour, then adding the glue solution and continuing to stir for 1 hour , and finally add the dispersant.
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