WO2023087752A1 - Wheel-axle-brake-type railway wagon bogie - Google Patents

Wheel-axle-brake-type railway wagon bogie Download PDF

Info

Publication number
WO2023087752A1
WO2023087752A1 PCT/CN2022/105663 CN2022105663W WO2023087752A1 WO 2023087752 A1 WO2023087752 A1 WO 2023087752A1 CN 2022105663 W CN2022105663 W CN 2022105663W WO 2023087752 A1 WO2023087752 A1 WO 2023087752A1
Authority
WO
WIPO (PCT)
Prior art keywords
brake
wheel
axle
web
wheels
Prior art date
Application number
PCT/CN2022/105663
Other languages
French (fr)
Chinese (zh)
Inventor
李华宴
涂智文
严志雄
徐勇
易军恩
周乐
江荷燕
肖光毅
宋帆
管希
黎巧能
吴先年
唐大璇
Original Assignee
中车长江运输设备集团有限公司
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by 中车长江运输设备集团有限公司 filed Critical 中车长江运输设备集团有限公司
Publication of WO2023087752A1 publication Critical patent/WO2023087752A1/en

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61FRAIL VEHICLE SUSPENSIONS, e.g. UNDERFRAMES, BOGIES OR ARRANGEMENTS OF WHEEL AXLES; RAIL VEHICLES FOR USE ON TRACKS OF DIFFERENT WIDTH; PREVENTING DERAILING OF RAIL VEHICLES; WHEEL GUARDS, OBSTRUCTION REMOVERS OR THE LIKE FOR RAIL VEHICLES
    • B61F5/00Constructional details of bogies; Connections between bogies and vehicle underframes; Arrangements or devices for adjusting or allowing self-adjustment of wheel axles or bogies when rounding curves
    • B61F5/50Other details
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B61RAILWAYS
    • B61HBRAKES OR OTHER RETARDING DEVICES SPECIALLY ADAPTED FOR RAIL VEHICLES; ARRANGEMENT OR DISPOSITION THEREOF IN RAIL VEHICLES
    • B61H1/00Applications or arrangements of brakes with a braking member or members co-operating with the periphery of the wheel rim, a drum, or the like

Definitions

  • the invention relates to the technical field of railway freight car bogies, in particular to a wheel axle braking type railway freight car bogie.
  • Disc brake and tread brake technology are the most commonly used braking methods for railway vehicles.
  • the bogie is a welded frame type; heavy-duty railway freight cars generally use Wheel tile tread braking technology, the bogie adopts three-piece bogie.
  • the cast steel three-piece bogie is mainly composed of a bolster and two side frames. It has the characteristics of high design strength, simple and compact structure, fewer parts, easy maintenance, low cost, and good load balance.
  • the three-piece bogie is equipped with a lever brake based on the brake device. When braking, the bogie with this structure applies pressure to the wheel through the brake shoe, and brakes through the friction between the wheel and the brake shoe.
  • the frictional heat load increases.
  • the wear of the wheel is commonly caused by thermal peeling of the wheel tread, uneven wear of the brake shoes and other inertial faults.
  • the inertia of the train running is large, the process of stopping or decelerating within a specified distance, and the train running is a process of frequent speed regulation and frequent braking, which greatly accelerates the wear process of the wheels.
  • the disc brake is to add a brake disc to the axle, install a brake caliper device on the bogie frame or bolster, and press the side of the brake disc through the brake pads installed on the brake caliper device to generate frictional braking force , to achieve braking deceleration or parking. Since the friction pair does not directly act on the wheel tread, it can greatly reduce the thermal load and mechanical wear on the wheel surface and prolong the life of the wheel; the design and material selection of the brake disc are independent, and the brake disc can be forced to dissipate heat during operation, and the heat capacity of the brake friction is improved. ; The brake disc and the brake pad are in plane contact, the friction factor is more stable, and the shaft braking power is high. At present, the disc brake technology is mainly used for express trucks.
  • Express trucks are characterized by high running speed, less marshalling, and most of the axle loads are in the range of 18t to 22t.
  • the bogie mainly adopts a welded frame type. The design, manufacture, and Operation and maintenance costs are high and difficult.
  • the bogie of the welded frame scheme using disc brake technology is not suitable for loading railway wagons with large axle loads.
  • the main features are heavy vehicle axle, low self-weight, high load, large number of trains, low running speed, simple and reliable bogie structure, and low manufacturing, operation and maintenance costs.
  • the lack of maintenance equipment, high maintenance labor costs, or the use of single wear wheels in management regulations, or the difficulty of changing the brake shoe structure, etc. put forward higher requirements for the wear of heavy-duty truck wheels.
  • the traditional welded frame bogie disc brake scheme is costly and difficult to design, manufacture, use and maintain, and the welded frame bogie is not suitable for heavy-duty transportation.
  • the bogie with this structure applies pressure to the wheels through the brake shoes, and brakes through the friction between the wheels and the brake shoes.
  • the friction heat load aggravates the wear of the wheel, and common inertial faults such as thermal peeling of the wheel tread and uneven wear of the brake shoes.
  • the inertia of the train running is large, the process of stopping or decelerating within a specified distance, and the train running is a process of frequent speed regulation and frequent braking, which greatly accelerates the wear process of the wheels.
  • the three-piece bogie of the traditional disc brake can also improve the wear of the wheel, it has a complex design structure, high manufacturing and assembly precision requirements, and the additional brake caliper clamp unit and brake disc require high manufacturing and maintenance costs. , also increases the weight of the bogie, and the economic benefit is obviously reduced.
  • the three-piece bogie with traditional disc brakes mainly uses the brake caliper clamp unit and the brake disc on the wheel set, and uses the brake caliper clamp to tighten the side of the brake disc to generate frictional braking.
  • the brake caliper clamping unit mainly adopts a similar design that is maturely used in passenger cars, which has a complex structure, high cost, inconvenient manufacturing and maintenance, and obviously increases the weight of the bogie.
  • the clamping unit of this type of bogie is mainly installed on the bolster.
  • the height of the bogie spring suspension system changes greatly when it is empty or heavy, and the cradle of the three-piece bogie
  • the pillow has a certain lateral offset relative to the side frame, which is not conducive to the uniform friction between the brake caliper clip and the brake disc. The deflection of the bolster affects the stability of the vehicle when it is empty.
  • the object of the present invention is to address the shortcomings of the above-mentioned technologies, and to provide a wheel axle braking type railway freight car bogie that reduces wheel wear and reduces manufacturing, operation and maintenance costs.
  • the wheel axle brake type railway freight car bogie designed by the present invention comprises two wheel sets, two side frames, a bolster and a foundation brake; each wheel set includes an axle , a pair of wheels and a pair of brake wheels, a pair of wheels are symmetrically installed on the axle through the wheel seat, a pair of brake wheels are symmetrically installed on the axle through the brake wheel mounting seat, and a pair of brake wheels are located between a pair of wheels.
  • the brake wheel includes a rim, a web and a hub, the web is an inclined web, and the inclined web is inclined toward the wheel side, so that the rim and the hub are in an axially offset structure close to the wheel side.
  • the web includes an upper web and a lower web, the upper web is connected to the rim, the lower web is connected to the hub, and the lower part of the inner side of the upper web is aligned with the upper side of the outer side of the lower web and fixedly linked.
  • cooling ribs are evenly distributed at the transition part between the inner side of the rim and the web.
  • the foundation brake composition includes two groups of foundation brake units, a unit cylinder assembly and a hand brake lever; each group of foundation brake units includes brake beams, chain shoe rings, brake levers and Brake shoes on the beam, one end of the chain shoe ring is connected with the fulcrum seat on the bolster composition through a round pin, the other end of the chain shoe ring is connected with the upper end of the brake lever through a round pin, and the lower end of the brake lever is connected with the brake beam;
  • the unit cylinder assembly includes a brake cylinder and a brake adjuster.
  • the lower end of the brake lever of one group of basic brake units in the two groups of basic brake units is connected to the brake cylinder through a round pin, and the end of the push rod of the brake cylinder is connected to the other end of the brake cylinder.
  • the brake beam includes a brake beam frame composed of struts, brake beam ends installed at both ends of the struts, and a bow-shaped rod, and a brake shoe holder installed on each brake beam end, One end of the bow-shaped rod is installed on one end of the brake beam, the other end of the bow-shaped rod is installed on the end of the other brake beam, and a pillar is supported between the middle part of the strut and the bending part of the bow-shaped rod;
  • the shoe is installed in the arc-shaped groove of the brake shoe holder on both sides of the brake beam, and is limited and prevented from coming off by the brake shoe pin.
  • the end slider at the end of the brake beam is provided with an arc-shaped groove, the depth direction of the arc-shaped groove is consistent with the thickness direction of the end slider, and the arc-shaped opening of the arc-shaped groove is outward and connected with the outside
  • the ring roller is pushed into the arc groove from the arc opening of the arc groove and the positioning pin passes through the middle hole of the ring roller until it is installed on the end slider, the positioning pin is arranged coaxially with the arc groove
  • the annular roller rotates in the arc groove around the positioning pin; the axial gap between the annular roller and the chute wear plate installed in the chute of the side frame is 2 ⁇ 8mm, and the distance between the annular roller and the chute wear plate The gap is smaller than the gap between the brake shoe and the wheel.
  • end slider at the end of the brake beam is installed on the chute wear plate in the chute of the side frame, and the end slider is covered with a slider wear sleeve.
  • the wheel seat at both ends of the axle and the brake wheel mounting seat are smoothly transitioned through multiple arcs; the axle diameter at the position where the brake wheel seat is installed is smaller than the axle diameter at the position where the wheel seat is installed To be slightly larger.
  • the support rod is a hollow steel pipe, and the two ends are machined to fit in an interference fit with the end of the brake beam;
  • the bow rod is a steel rod bending part, and the two ends are welded to the end of the brake beam;
  • the brake shoe support The notch snaps onto the flat face of the end of the bow.
  • the present invention has the following advantages: the wheel axle brake type railway freight car bogie of the present invention is equipped with auxiliary brake wheels, which eliminates the grinding and wear of the brake shoes on the wheels when the traditional railway vehicles are braked, and the wheel The impact of continuous temperature rise and fall on the material properties of the wheel when rubbing against the brake shoe can greatly reduce the wear on the wheel during vehicle operation.
  • the structure is simple and the weight is light, which can reduce the cost of manufacturing and operation and maintenance.
  • Fig. 1 is the structure schematic diagram of axle braking type railway freight car bogie of the present invention
  • Fig. 2 is a schematic diagram of the composition structure of the wheel set in Fig. 1;
  • Fig. 3 is a structural schematic diagram of the integral brake wheel in Fig. 2;
  • Fig. 4 is a schematic side view of Fig. 3;
  • Fig. 5 is a structural schematic diagram of the split brake wheel in Fig. 2;
  • Figure 6 is a schematic side view of Figure 5;
  • Fig. 7 is a schematic diagram of the composition and structure of the foundation brake in Fig. 1;
  • Fig. 8 is a schematic structural diagram of the brake beam in Fig. 7;
  • FIG. 9 is a schematic diagram of the structure of the end of the brake beam in FIG. 8 .
  • wheel set composition 1 wheel 1.1, axle 1.2, brake wheel 1.3, rim 1.3a, web 1.3b, hub 1.3c, cooling rib 1.3d, upper web 1.3e, lower web 1.3f;
  • Basic brake components 4 chain shoe ring 4.1, brake lever 4.2, brake beam 4.4, unit cylinder assembly 4.3, hand brake lever 4.5, brake shoe 4.6, strut 4.4a, brake beam end 4.4b, bow Rod 4.4c, brake shoe support 4.4d, pillar 4.4e, end slider 4.4f, arc groove 4.4g, ring roller 4.4h, positioning pin 4.4j, slider wear sleeve 4.4k.
  • the wheel axle braking type railway freight car bogie is suitable for three-piece bogies composed of two side frames and bolsters, and also suitable for integral frame bogies.
  • the wheel axle braking type railway freight car bogie comprises two wheel sets forming 1, two side frames forming 2, bolster forming 3 and foundation braking forming 4.
  • each wheel set 1 includes an axle 1.2, a pair of wheels 1.1 and a pair of brake wheels 1.3, and a pair of wheels 1.1 are symmetrically installed on the axle 1.2 through the interference tight fit of the wheel seat.
  • the brake wheel 1.3 is symmetrically installed on the axle 1.2 through the interference tight fit of the brake wheel mounting seat, and a pair of brake wheels 1.3 is located between a pair of wheels 1.1.
  • the wheel seat at both ends of the axle 1.2 and the brake wheel mounting seat are smoothly transitioned through multi-section arcs, and the axle diameter at the position where the brake wheel seat is installed is slightly larger than the axle diameter at the position where the wheel seat is installed. To facilitate the installation of the wheels.
  • the brake wheel 1.3 is an integral structure, including a rim 1.3a, a web 1.3b and a hub 1.3c, the web 1.3b is an inclined web, and the inclined web faces the wheel 1.1 The side is inclined so that the rim 1.3a and the hub 1.3c are axially offset from the wheel 1.1 side; the inner side of the rim 1.3a and the transition part of the web 1.3b are evenly distributed with cooling ribs 1.3d to enhance the structural strength of the rim.
  • the brake wheel can also be a split combined structure, the web includes an upper web 1.3e and a lower web 1.3f, the upper web 1.3e is connected with the rim 1.3a, and the lower web 1.3f Connected with the wheel hub 1.3c, the lower part of the inner surface of the upper web 1.3e is aligned with the upper part of the outer surface of the lower web 1.3f and connected by bolts, so that the rim and the wheel hub are axially offset from the wheel side; the rim wears to After the limit, only the rim with the upper web needs to be replaced, and there is no need to remove the hub, reducing maintenance costs.
  • the integral brake wheel is easy to process and install; the combined brake wheel has high processing and assembly precision, but it is easy to maintain and replace, and the maintenance cost is low.
  • the rim and hub of the brake wheel composed of the wheel set are designed with an axially outward offset structure, and the rim and hub of the brake wheel with wide gauge can be axially symmetrical, which can make full use of
  • the inner space of the wheel set increases the width of the brake wheel and the inner distance between the two brake wheels to increase the friction area and maintain the safety clearance between the axial direction and the body parts.
  • the foundation brake assembly 4 includes two groups of foundation brake units, a unit cylinder assembly 4.3 and a hand brake lever 4.5.
  • each group of basic brake units includes a brake beam 4.4, a chain shoe ring 4.1, a brake lever 4.2 and a brake shoe 4.6 installed on the brake beam 4.4, and one end of the chain shoe ring 4.1 is composed of a round pin and a bolster.
  • the fulcrum seat 3.1 is connected, the other end of the chain shoe ring 4.1 is connected with the upper end of the brake lever 4.2 by a round pin, and the lower end of the brake lever 4.2 is connected with the brake beam 4.4.
  • the brake beam 4.4 includes a brake beam frame composed of a strut 4.4a, a brake beam end 4.4b installed at both ends of the strut 4.4a and a bow rod 4.4c, and is installed on each
  • a pillar 4.4e is supported between the middle part of the strut 4.4a and the bending part of the arched rod 4.4c; the brake shoe 4.6 is installed in the arc groove of the brake shoe holder 4.4d on both sides of the brake beam 4.4, Through the brake shoe pin 4.7 limit and anti-off.
  • the unit cylinder assembly 4.3 includes a brake cylinder and a brake regulator.
  • the lower end of the brake lever 4.2 of one group of basic brake units in the two groups of basic brake units is connected with the brake cylinder through a round pin, and the end of the push rod of the brake cylinder is connected with the brake cylinder.
  • the brake lever 4.2 of another group of basic brake unit is connected.
  • the braking force output by the brake cylinder is amplified by the brake lever and transmitted to the two brake beams, and then evenly transmitted to the brake shoes installed on the brake beam , the radial pressure on the rim of the brake wheel, during the rolling operation of the wheel set, realizes the resistance moment of the wheel set caused by the brake wheel, and achieves the braking deceleration or parking function.
  • the brake regulator adjusts the stroke of the brake cylinder according to the wear of the brake shoe and the brake wheel to maintain the normal braking effect.
  • the hand brake lever 4.5 can satisfy the parking brake effect.
  • the end slider 4.4f of the brake beam end 4.4b shown in Figure 9 is rectangular, and the end slider 4.4f is provided with an arc-shaped groove 4.4g, and the depth direction of the arc-shaped groove 4.4g is consistent with the end
  • the thickness direction of the upper slider 4.4f is consistent, the arc opening of the arc groove 4.4g is outward and communicated with the outside, and the annular roller 4.4h is pushed into the arc groove 4.4g from the arc opening of the arc groove 4.4g
  • the positioning pin 4.4j passes through the middle hole of the annular roller 4.4h until it is installed on the end slider 4.4f, the positioning pin 4.4j is coaxially arranged with the arc groove 4.4g, and the annular roller 4.4g surrounds the positioning pin 4.4 j rotates in the arc groove 4.4g; at the same time, the axial gap between the annular roller 4.4h and the chute wear plate 2.1 installed in the side frame composition 2 chute is 2-8mm.
  • the end slider 4.4f of the brake beam end 4.4b is installed on the chute wear plate 2.1 in the side frame composition 2 chute, when the two brake beams are not parallel or the brake beam is axially biased to one side , the annular roller 4.4h is in contact with the wear plate 2.1 of the chute, and the annular roller 4.4g rotates around the positioning pin 4.4j in the end slider 4.4h. Therefore, when the brake is released, even if the annular roller 4.4h is in contact with the chute The wear plate 2.1 contact will not cause jamming, which can realize the limit and function of the brake beam, improve the braking efficiency, reduce the braking and alleviate the failure.
  • the end slider 4.4h is covered with a slider wear sleeve 4.4k, and the positioning pin 4.4j also has the positioning function of the slider wear sleeve 4.4k.
  • the strut 4.4a is a hollow steel pipe, and the two ends are machined for interference fit with the end 4.4b of the brake beam, which can improve the reliability of the strut interference press-fitting.
  • the arched rod 4.4c is a steel bar bending part, and the two ends are connected with the side weld of the brake beam end 4.4b. After the bow rod and the end of the brake beam are assembled, the notch of the brake shoe holder 4.4d clamps the flat surface of the end of the bow rod 4.4c, and then drilled pin holes are used to connect the brake shoe holder and the end of the brake beam with two bolts or rivets.
  • the head connection can make the connection section of the bow rod and the end of the brake beam bear the overall force during use, avoid only the weld seam from being loaded, and increase the reliability of the connection between the bow rod and the end of the brake beam.
  • the assembly equipment of the brake beam is simplified, the production efficiency is improved and the production cost is reduced.
  • the invention installs auxiliary brake wheels on the inner sides of the two wheels, which eliminates the grinding and wear of the brake shoes on the wheels when the traditional railway vehicle brakes, and the influence of the constant temperature rise and fall on the material properties of the wheels when the wheels and brake shoes are rubbed against each other .
  • the radially outer surface of the brake wheel and the brake shoe in the foundation brake device produce frictional braking under the action of the braking force, and the heat generated by the friction between the surface of the brake wheel and the brake shoe is passively passed through the cooling ribs of the brake wheel. Heat dissipation, so that the temperature of the friction pair will not be too high, so as to achieve stable performance of the friction material and prolong the service life of the friction material.
  • the shaft wheel brake has low wheel wear, and compared with the disc brake, the structure configuration is simple, the weight is light, the manufacturing and maintenance costs are obviously low, and the economic benefit is good.
  • the cross-section of the slider at the end of the brake beam adopts a rectangular structure, which can reduce the eccentric wear of the brake shoe.
  • the ring roller is arranged in the slider at the end to convert the plane contact friction between the end of the brake beam and the wear plate of the chute into a system.
  • the rolling of the moving beam rollers in the chute reduces the jamming failure of the brake beam end in the chute when the brake beam is not parallel to the axle.
  • it can reduce the contact between the ring roller and the
  • the axial clearance of the wear plate of the side frame chute is used to realize the limit function of the displacement of the brake beam in the axial direction of the wheel set, and to improve the transitional wear of the wheel rim in the traditional wheel pad braking method.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Braking Arrangements (AREA)

Abstract

A wheel-axle-brake-type railway wagon bogie, comprising two wheelset assemblies (1), two side frame assemblies (2), a bolster assembly (3) and a foundation brake assembly (4). Each wheelset assembly (1) comprises an axle (1.2), a pair of wheels (1.1) and a pair of brake wheels (1.3), wherein the pair of wheels (1.1) are symmetrically mounted on the axle (1.2) by means of wheel seats; the pair of brake wheels (1.3) are symmetrically mounted on the axle (1.2) by means of brake wheel mounting seats; and the pair of brake wheels (1.3) are located between the pair of wheels (1.1).

Description

轮轴制动型铁路货车转向架Axle Brake Type Railway Freight Car Bogies 技术领域technical field
本发明涉及铁路货车转向架技术领域,具体涉及一种轮轴制动型铁路货车转向架。The invention relates to the technical field of railway freight car bogies, in particular to a wheel axle braking type railway freight car bogie.
背景技术Background technique
盘式制动与踏面制动技术是铁道车辆最为常用的制动方式,国内外铁路货车技术发展,快捷高速货车大多采用盘形制动技术,转向架为焊接构架式;重载铁路货车普遍采用轮瓦踏面制动技术,转向架采用三大件式转向架。铸钢三大件式转向架主要由一个摇枕和两个侧架组成,具有设计强度大,结构简单紧凑,零部件较少,检修方便,成本较低,载荷均衡性好等特点。三大件式转向架装用制动装置为基础的杠杆制动,该结构转向架在制动时通过闸瓦对车轮施加压力,通过车轮与闸瓦间的摩擦进行制动,摩擦热负荷加重了车轮的磨耗,常见有车轮踏面热剥离,闸瓦磨耗不均等惯性故障。尤其是重载情况下,列车运行惯性大,规定距离内停车或降速过程,加之列车运行是一个频繁调速、频繁制动的过程,大大加速车轮的磨耗进程。Disc brake and tread brake technology are the most commonly used braking methods for railway vehicles. With the development of railway freight car technology at home and abroad, most fast and high-speed freight cars adopt disc brake technology, and the bogie is a welded frame type; heavy-duty railway freight cars generally use Wheel tile tread braking technology, the bogie adopts three-piece bogie. The cast steel three-piece bogie is mainly composed of a bolster and two side frames. It has the characteristics of high design strength, simple and compact structure, fewer parts, easy maintenance, low cost, and good load balance. The three-piece bogie is equipped with a lever brake based on the brake device. When braking, the bogie with this structure applies pressure to the wheel through the brake shoe, and brakes through the friction between the wheel and the brake shoe. The frictional heat load increases. The wear of the wheel is commonly caused by thermal peeling of the wheel tread, uneven wear of the brake shoes and other inertial faults. Especially in the case of heavy loads, the inertia of the train running is large, the process of stopping or decelerating within a specified distance, and the train running is a process of frequent speed regulation and frequent braking, which greatly accelerates the wear process of the wheels.
盘式制动是在车轴上增加安装制动盘,转向架构架或摇枕上安装制动钳夹装置,通过安装在制动钳夹装置上的闸片压紧制动盘侧面,产生摩擦制动力,实现制动减速或停车。由于摩擦副不直接作用车轮踏面上,可大幅减轻车轮表面的热负荷和机械磨耗,延长车轮寿命;制动盘设计、选材独立,运行中可实现制动盘强迫散热,制动摩擦热容提高;制动盘与闸片平面接触,摩擦因素更稳定,轴制动功率高。目前盘式制动技术主要用于快捷货车,快捷货车的特点是车辆运行速度高、编组量少,轴重大多数在18t~22t范围,转向架主要采用焊接构架式,转向架的设计、制造、运用及维护成本高、难度大。采用盘式制动技术的焊接构架式方案转向架不太适应于大轴重铁路货车的装车使用。The disc brake is to add a brake disc to the axle, install a brake caliper device on the bogie frame or bolster, and press the side of the brake disc through the brake pads installed on the brake caliper device to generate frictional braking force , to achieve braking deceleration or parking. Since the friction pair does not directly act on the wheel tread, it can greatly reduce the thermal load and mechanical wear on the wheel surface and prolong the life of the wheel; the design and material selection of the brake disc are independent, and the brake disc can be forced to dissipate heat during operation, and the heat capacity of the brake friction is improved. ;The brake disc and the brake pad are in plane contact, the friction factor is more stable, and the shaft braking power is high. At present, the disc brake technology is mainly used for express trucks. Express trucks are characterized by high running speed, less marshalling, and most of the axle loads are in the range of 18t to 22t. The bogie mainly adopts a welded frame type. The design, manufacture, and Operation and maintenance costs are high and difficult. The bogie of the welded frame scheme using disc brake technology is not suitable for loading railway wagons with large axle loads.
铁路重载运输技术中,主要特征是车辆轴重大、自重低、载重高及列车编组辆数多,运行速度不高,转向架结构简单可靠,制造及运用维护成本低。而维修镟轮设备条件缺乏、维修人工费用高、或管理规定采用单次磨耗轮、或更改闸瓦组织实施难度大等,对重载货车车轮磨耗提出了较高的要求。In the railway heavy-duty transportation technology, the main features are heavy vehicle axle, low self-weight, high load, large number of trains, low running speed, simple and reliable bogie structure, and low manufacturing, operation and maintenance costs. However, the lack of maintenance equipment, high maintenance labor costs, or the use of single wear wheels in management regulations, or the difficulty of changing the brake shoe structure, etc., put forward higher requirements for the wear of heavy-duty truck wheels.
传统焊接构架式转向架盘式制动方案,设计、制造、运用及维护成本高、难度大,焊接构架式转向架不适用重载运输。既有三大件式重载铁路货车转向架,主要装用制动装置为基础的杠杆制动,该结构转向架在制动时通过闸瓦对车轮施加压力,通过车轮与闸瓦间的摩擦进行制动,摩擦热负荷加重了车轮的磨耗,常见有车轮踏面热剥离,闸瓦磨耗不均等惯性故 障。尤其是重载情况下,列车运行惯性大,规定距离内停车或降速过程,加之列车运行是一个频繁调速、频繁制动的过程,大大加速车轮的磨耗进程。传统盘式制动的三大件式转向架虽然也能改善车轮的磨耗,但存在设计结构复杂、制造和组装精度要求高,需增加的制动钳夹单元和制动盘制造和维护成本高,也增加了转向架的自重,经济效益明显降低。The traditional welded frame bogie disc brake scheme is costly and difficult to design, manufacture, use and maintain, and the welded frame bogie is not suitable for heavy-duty transportation. There are three large heavy-duty railway freight car bogies, which are mainly equipped with lever brakes based on brake devices. When braking, the bogie with this structure applies pressure to the wheels through the brake shoes, and brakes through the friction between the wheels and the brake shoes. The friction heat load aggravates the wear of the wheel, and common inertial faults such as thermal peeling of the wheel tread and uneven wear of the brake shoes. Especially in the case of heavy loads, the inertia of the train running is large, the process of stopping or decelerating within a specified distance, and the train running is a process of frequent speed regulation and frequent braking, which greatly accelerates the wear process of the wheels. Although the three-piece bogie of the traditional disc brake can also improve the wear of the wheel, it has a complex design structure, high manufacturing and assembly precision requirements, and the additional brake caliper clamp unit and brake disc require high manufacturing and maintenance costs. , also increases the weight of the bogie, and the economic benefit is obviously reduced.
采用传统盘式制动的三大件式转向架,主要利用安装制动钳夹单元和轮对上安装制动盘,利用制动钳夹加紧制动盘侧面,产生摩擦制动。制动钳夹单元主要利用客车成熟运用的相似设计,结构复杂,成本高,制造检修不便,而且明显增加了转向架自重。该类型转向架钳夹单元主要安装在摇枕上,由于铁路货车空、重车时车辆总重量变化大,转向架弹簧悬挂系统空、重车高度变化较大,且三大件式转向架的摇枕相对侧架有一定横向偏移,不利于制动钳夹与制动盘均匀摩擦,如车体较轻,制动钳夹与制动盘产生的制动摩擦反力,还可能会导致摇枕偏转作用影响车辆空车运行稳定性。The three-piece bogie with traditional disc brakes mainly uses the brake caliper clamp unit and the brake disc on the wheel set, and uses the brake caliper clamp to tighten the side of the brake disc to generate frictional braking. The brake caliper clamping unit mainly adopts a similar design that is maturely used in passenger cars, which has a complex structure, high cost, inconvenient manufacturing and maintenance, and obviously increases the weight of the bogie. The clamping unit of this type of bogie is mainly installed on the bolster. Since the total weight of the railway freight car changes greatly when it is empty or heavy, the height of the bogie spring suspension system changes greatly when it is empty or heavy, and the cradle of the three-piece bogie The pillow has a certain lateral offset relative to the side frame, which is not conducive to the uniform friction between the brake caliper clip and the brake disc. The deflection of the bolster affects the stability of the vehicle when it is empty.
发明内容Contents of the invention
本发明的目的就是针对上述技术的不足,提供一种降低车轮磨耗、降低制造和运用维护成本的轮轴制动型铁路货车转向架。The object of the present invention is to address the shortcomings of the above-mentioned technologies, and to provide a wheel axle braking type railway freight car bogie that reduces wheel wear and reduces manufacturing, operation and maintenance costs.
为实现上述目的,本发明所设计的轮轴制动型铁路货车转向架,包括两个轮对组成、两个侧架组成、摇枕组成及基础制动组成;每个所述轮对组成包括车轴、一对车轮及一对制动轮,一对车轮通过车轮轮座对称地安装在车轴上,一对制动轮通过制动轮安装座对称地安装在车轴上,且一对制动轮位于一对车轮之间。In order to achieve the above object, the wheel axle brake type railway freight car bogie designed by the present invention comprises two wheel sets, two side frames, a bolster and a foundation brake; each wheel set includes an axle , a pair of wheels and a pair of brake wheels, a pair of wheels are symmetrically installed on the axle through the wheel seat, a pair of brake wheels are symmetrically installed on the axle through the brake wheel mounting seat, and a pair of brake wheels are located between a pair of wheels.
进一步地,所述制动轮包括轮辋、腹板和轮毂,腹板为倾斜式腹板,且倾斜式腹板向车轮侧倾斜,使得轮辋与轮毂为沿轴向靠车轮侧偏置的结构。Further, the brake wheel includes a rim, a web and a hub, the web is an inclined web, and the inclined web is inclined toward the wheel side, so that the rim and the hub are in an axially offset structure close to the wheel side.
进一步地,所述腹板包括上腹板和下腹板,上腹板与轮辋连接,下腹板与轮毂连接,上腹板的内侧面下部与下腹板的外侧面上部对合并固定链接。Further, the web includes an upper web and a lower web, the upper web is connected to the rim, the lower web is connected to the hub, and the lower part of the inner side of the upper web is aligned with the upper side of the outer side of the lower web and fixedly linked.
进一步地,所述轮辋内侧与腹板过渡部位均布有冷却筋。Further, cooling ribs are evenly distributed at the transition part between the inner side of the rim and the web.
进一步地,所述基础制动组成包括两组基础制动单元、一个单元缸组件和手制动杆;每组基础制动单元包括制动梁、链蹄环、制动杠杆及安装在制动梁上的闸瓦,链蹄环一端通过圆销与摇枕组成上的支点座连接,链蹄环另一端通过圆销与制动杠杆上端连接,制动杠杆下端与制动梁连接;所述单元缸组件包括制动缸和闸调器,两组基础制动单元中的一组基础制动单元的制动杠杆下端通过圆销与制动缸连接,制动缸的推杆末端与另一组基础制动单元的制动杠杆连接。Further, the foundation brake composition includes two groups of foundation brake units, a unit cylinder assembly and a hand brake lever; each group of foundation brake units includes brake beams, chain shoe rings, brake levers and Brake shoes on the beam, one end of the chain shoe ring is connected with the fulcrum seat on the bolster composition through a round pin, the other end of the chain shoe ring is connected with the upper end of the brake lever through a round pin, and the lower end of the brake lever is connected with the brake beam; The unit cylinder assembly includes a brake cylinder and a brake adjuster. The lower end of the brake lever of one group of basic brake units in the two groups of basic brake units is connected to the brake cylinder through a round pin, and the end of the push rod of the brake cylinder is connected to the other end of the brake cylinder. Brake lever connection for group foundation brake unit.
进一步地,所述制动梁包括由撑杆、安装在撑杆两端的制动梁端头及弓形杆组成的制动梁架,以及安装在每个制动梁端头上的闸瓦托,弓形杆的一端安装在其中一个制动梁端头上、弓形杆的另一端安装在另一个制动梁端头上,撑杆的中间部位与弓形杆的折弯部位之间支撑有支柱;闸瓦安装在制动梁两侧闸瓦托的弧面凹槽内,通过闸瓦插销限位防脱。Further, the brake beam includes a brake beam frame composed of struts, brake beam ends installed at both ends of the struts, and a bow-shaped rod, and a brake shoe holder installed on each brake beam end, One end of the bow-shaped rod is installed on one end of the brake beam, the other end of the bow-shaped rod is installed on the end of the other brake beam, and a pillar is supported between the middle part of the strut and the bending part of the bow-shaped rod; The shoe is installed in the arc-shaped groove of the brake shoe holder on both sides of the brake beam, and is limited and prevented from coming off by the brake shoe pin.
进一步地,所述制动梁端头的端部滑块上开设有弧形槽,弧形槽的深度方向与端部滑块的厚度方向一致,弧形槽的弧形开口向外且与外部连通,环形滚子从弧形槽的弧形开口处推入弧形槽内且定位销穿过环形滚子的中间孔直至安装在端部滑块上,定位销与弧形槽同轴布置,环形滚子绕着定位销在弧形槽内转动;环形滚子与安装在侧架组成滑槽内的滑槽磨耗板轴向间隙为2~8mm,环形滚子与滑槽磨耗板之间的间隙小于闸瓦与车轮之间的间隙。Further, the end slider at the end of the brake beam is provided with an arc-shaped groove, the depth direction of the arc-shaped groove is consistent with the thickness direction of the end slider, and the arc-shaped opening of the arc-shaped groove is outward and connected with the outside Connected, the ring roller is pushed into the arc groove from the arc opening of the arc groove and the positioning pin passes through the middle hole of the ring roller until it is installed on the end slider, the positioning pin is arranged coaxially with the arc groove, The annular roller rotates in the arc groove around the positioning pin; the axial gap between the annular roller and the chute wear plate installed in the chute of the side frame is 2 ~ 8mm, and the distance between the annular roller and the chute wear plate The gap is smaller than the gap between the brake shoe and the wheel.
进一步地,所述制动梁端头的端部滑块安装在侧架组成滑槽内的滑槽磨耗板上,端部滑块套装有滑块磨耗套。Further, the end slider at the end of the brake beam is installed on the chute wear plate in the chute of the side frame, and the end slider is covered with a slider wear sleeve.
进一步地,所述车轴两端的车轮轮座与制动轮安装座之间均通过多段圆弧圆滑过渡;所述安装制动轮安装座位置处的车轴直径比安装车轮轮座位置处的车轴直径要略大。Further, the wheel seat at both ends of the axle and the brake wheel mounting seat are smoothly transitioned through multiple arcs; the axle diameter at the position where the brake wheel seat is installed is smaller than the axle diameter at the position where the wheel seat is installed To be slightly larger.
进一步地,所述撑杆为空心钢管,两端加工后与制动梁端头过盈配合;弓形杆为钢棒折弯件,两端与制动梁端头侧焊缝连接;闸瓦托槽口卡紧弓形杆端头平直面。Further, the support rod is a hollow steel pipe, and the two ends are machined to fit in an interference fit with the end of the brake beam; the bow rod is a steel rod bending part, and the two ends are welded to the end of the brake beam; the brake shoe support The notch snaps onto the flat face of the end of the bow.
与现有技术相比,本发明具有以下优点:本发明轮轴制动型铁路货车转向架安装有辅助的制动轮,消除了传统铁路车辆制动时闸瓦对车轮的碾磨磨损,及车轮与闸瓦相互摩擦时不断地升降温对车轮材料性能的影响,大大减轻车辆运行时对车轮的磨耗,结构简单、自重轻,可降低了制造和运用维护成本。Compared with the prior art, the present invention has the following advantages: the wheel axle brake type railway freight car bogie of the present invention is equipped with auxiliary brake wheels, which eliminates the grinding and wear of the brake shoes on the wheels when the traditional railway vehicles are braked, and the wheel The impact of continuous temperature rise and fall on the material properties of the wheel when rubbing against the brake shoe can greatly reduce the wear on the wheel during vehicle operation. The structure is simple and the weight is light, which can reduce the cost of manufacturing and operation and maintenance.
附图说明Description of drawings
图1为本发明轮轴制动型铁路货车转向架结构示意图;Fig. 1 is the structure schematic diagram of axle braking type railway freight car bogie of the present invention;
图2为图1的轮对组成结构示意图;Fig. 2 is a schematic diagram of the composition structure of the wheel set in Fig. 1;
图3为图2中整体式制动轮结构示意图;Fig. 3 is a structural schematic diagram of the integral brake wheel in Fig. 2;
图4为图3的侧视示意图;Fig. 4 is a schematic side view of Fig. 3;
图5为图2中分体式制动轮结构示意图;Fig. 5 is a structural schematic diagram of the split brake wheel in Fig. 2;
图6为图5的侧视示意图;Figure 6 is a schematic side view of Figure 5;
图7为图1中基础制动组成结构示意图;Fig. 7 is a schematic diagram of the composition and structure of the foundation brake in Fig. 1;
图8为图7中制动梁结构示意图;Fig. 8 is a schematic structural diagram of the brake beam in Fig. 7;
图9为图8中制动梁端头结构示意图。FIG. 9 is a schematic diagram of the structure of the end of the brake beam in FIG. 8 .
其中:轮对组成1、车轮1.1、车轴1.2、制动轮1.3、轮辋1.3a、腹板1.3b、轮毂1.3c、冷却筋1.3d、上腹板1.3e、下腹板1.3f;Among them: wheel set composition 1, wheel 1.1, axle 1.2, brake wheel 1.3, rim 1.3a, web 1.3b, hub 1.3c, cooling rib 1.3d, upper web 1.3e, lower web 1.3f;
侧架组成2、滑槽磨耗板2.1; Side frame composition 2, chute wear plate 2.1;
摇枕组成3、支点座3.1; Bolster composition 3, fulcrum seat 3.1;
基础制动组成4、链蹄环4.1、制动杠杆4.2、制动梁4.4、单元缸组件4.3、手制动杆4.5、闸瓦4.6、撑杆4.4a、制动梁端头4.4b、弓形杆4.4c、闸瓦托4.4d、支柱4.4e、端部滑块4.4f、弧形槽4.4g、环形滚子4.4h、定位销4.4j、滑块磨耗套4.4k。 Basic brake components 4, chain shoe ring 4.1, brake lever 4.2, brake beam 4.4, unit cylinder assembly 4.3, hand brake lever 4.5, brake shoe 4.6, strut 4.4a, brake beam end 4.4b, bow Rod 4.4c, brake shoe support 4.4d, pillar 4.4e, end slider 4.4f, arc groove 4.4g, ring roller 4.4h, positioning pin 4.4j, slider wear sleeve 4.4k.
具体实施方式Detailed ways
下面结合附图和具体实施例对本发明作进一步的详细说明。The present invention will be further described in detail below in conjunction with the accompanying drawings and specific embodiments.
如图1所示轮轴制动型铁路货车转向架适用于由两个侧架组成和摇枕组成构成的三大件式转向架,也适用于整体构架式转向架。As shown in Figure 1, the wheel axle braking type railway freight car bogie is suitable for three-piece bogies composed of two side frames and bolsters, and also suitable for integral frame bogies.
轮轴制动型铁路货车转向架包括两个轮对组成1、两个侧架组成2、摇枕组成3及基础制动组成4。结合图2所示,每个轮对组成1包括车轴1.2、一对车轮1.1及一对制动轮1.3,一对车轮1.1通过车轮轮座过盈紧配合对称地安装在车轴1.2上,一对制动轮1.3通过制动轮安装座过盈紧配合对称地安装在车轴1.2上,且一对制动轮1.3位于一对车轮1.1之间。同时,车轴1.2两端的车轮轮座与制动轮安装座之间均通过多段圆弧圆滑过渡,且安装制动轮安装座位置处的车轴直径比安装车轮轮座位置处的车轴直径要略大,以便于车轮的安装。The wheel axle braking type railway freight car bogie comprises two wheel sets forming 1, two side frames forming 2, bolster forming 3 and foundation braking forming 4. As shown in Figure 2, each wheel set 1 includes an axle 1.2, a pair of wheels 1.1 and a pair of brake wheels 1.3, and a pair of wheels 1.1 are symmetrically installed on the axle 1.2 through the interference tight fit of the wheel seat. The brake wheel 1.3 is symmetrically installed on the axle 1.2 through the interference tight fit of the brake wheel mounting seat, and a pair of brake wheels 1.3 is located between a pair of wheels 1.1. Simultaneously, the wheel seat at both ends of the axle 1.2 and the brake wheel mounting seat are smoothly transitioned through multi-section arcs, and the axle diameter at the position where the brake wheel seat is installed is slightly larger than the axle diameter at the position where the wheel seat is installed. To facilitate the installation of the wheels.
结合图3、图4所示,制动轮1.3为整体式结构,包括轮辋1.3a、腹板1.3b和轮毂1.3c,腹板1.3b为倾斜式腹板,且倾斜式腹板向车轮1.1侧倾斜,使得轮辋1.3a与轮毂1.3c为沿轴向靠车轮1.1侧偏置的结构;轮辋1.3a内侧与腹板1.3b过渡部位均布有冷却筋1.3d,增强轮辋的结构强度。As shown in Figure 3 and Figure 4, the brake wheel 1.3 is an integral structure, including a rim 1.3a, a web 1.3b and a hub 1.3c, the web 1.3b is an inclined web, and the inclined web faces the wheel 1.1 The side is inclined so that the rim 1.3a and the hub 1.3c are axially offset from the wheel 1.1 side; the inner side of the rim 1.3a and the transition part of the web 1.3b are evenly distributed with cooling ribs 1.3d to enhance the structural strength of the rim.
如图5、图6所示,制动轮也可以是分体组合式结构,腹板包括上腹板1.3e和下腹板1.3f,上腹板1.3e与轮辋1.3a连接,下腹板1.3f与轮毂1.3c连接,上腹板1.3e的内侧面下部与下腹板1.3f的外侧面上部对合并通过螺栓固定链接,使得轮辋与轮毂为沿轴向靠车轮侧偏置的结构;轮辋磨耗到限后,仅需更换带上腹板的轮辋,无需退卸轮毂,降低维护成本。As shown in Figure 5 and Figure 6, the brake wheel can also be a split combined structure, the web includes an upper web 1.3e and a lower web 1.3f, the upper web 1.3e is connected with the rim 1.3a, and the lower web 1.3f Connected with the wheel hub 1.3c, the lower part of the inner surface of the upper web 1.3e is aligned with the upper part of the outer surface of the lower web 1.3f and connected by bolts, so that the rim and the wheel hub are axially offset from the wheel side; the rim wears to After the limit, only the rim with the upper web needs to be replaced, and there is no need to remove the hub, reducing maintenance costs.
整体式制动轮加工安装便利;组合式制动轮加工及组装精度较高,但维护更换简便,维护成本低。窄轨和准轨距线路运行的车辆,轮对组成的制动轮轮辋与轮毂沿轴向向外偏置结构设计,宽轨距制动轮的轮辋与轮毂则可以轴向对称,可充分利用轮对内侧空间,增加制动轮宽度和两制动轮内侧距离,以增加摩擦面积和保持轴向与车体部件的安全间隙。The integral brake wheel is easy to process and install; the combined brake wheel has high processing and assembly precision, but it is easy to maintain and replace, and the maintenance cost is low. For vehicles running on narrow-gauge and quasi-gauge lines, the rim and hub of the brake wheel composed of the wheel set are designed with an axially outward offset structure, and the rim and hub of the brake wheel with wide gauge can be axially symmetrical, which can make full use of The inner space of the wheel set increases the width of the brake wheel and the inner distance between the two brake wheels to increase the friction area and maintain the safety clearance between the axial direction and the body parts.
如图7所示,基础制动组成4包括两组基础制动单元、一个单元缸组件4.3和手制动杆4.5。其中,每组基础制动单元包括制动梁4.4、链蹄环4.1、制动杠杆4.2及安装在制动梁4.4上的闸瓦4.6,链蹄环4.1一端通过圆销与摇枕组成3上的支点座3.1连接,链蹄环4.1另一端通过圆销与制动杠杆4.2上端连接,制动杠杆4.2下端与制动梁4.4连接。结合图8所示,制动梁4.4包括由撑杆4.4a、安装在撑杆4.4a两端的制动梁端头4.4b及弓形杆4.4c组成的制动梁架,以及安装在每个制动梁端头4.4b上的闸瓦托4.4d,弓形杆4.4c的一端安装在其中一个制动梁端头4.4b上、弓形杆4.4c的另一端安装在另一个制动梁端头4.4b上,撑杆4.4a的中间部位与弓形杆4.4c的折弯部位之间支撑有支柱4.4e;闸瓦4.6安装在制动梁4.4两侧闸瓦托4.4d的弧面凹槽内,通过闸瓦插销4.7限位防脱。As shown in Figure 7, the foundation brake assembly 4 includes two groups of foundation brake units, a unit cylinder assembly 4.3 and a hand brake lever 4.5. Among them, each group of basic brake units includes a brake beam 4.4, a chain shoe ring 4.1, a brake lever 4.2 and a brake shoe 4.6 installed on the brake beam 4.4, and one end of the chain shoe ring 4.1 is composed of a round pin and a bolster. The fulcrum seat 3.1 is connected, the other end of the chain shoe ring 4.1 is connected with the upper end of the brake lever 4.2 by a round pin, and the lower end of the brake lever 4.2 is connected with the brake beam 4.4. As shown in Figure 8, the brake beam 4.4 includes a brake beam frame composed of a strut 4.4a, a brake beam end 4.4b installed at both ends of the strut 4.4a and a bow rod 4.4c, and is installed on each The brake shoe holder 4.4d on the end 4.4b of the moving beam, one end of the arched rod 4.4c is installed on one of the ends 4.4b of the brake beam, and the other end of the arched rod 4.4c is installed on the other end 4.4 of the brake beam On b, a pillar 4.4e is supported between the middle part of the strut 4.4a and the bending part of the arched rod 4.4c; the brake shoe 4.6 is installed in the arc groove of the brake shoe holder 4.4d on both sides of the brake beam 4.4, Through the brake shoe pin 4.7 limit and anti-off.
单元缸组件4.3包括制动缸和闸调器,两组基础制动单元中的一组基础制动单元的制动杠杆4.2下端通过圆销与制动缸连接,制动缸的推杆末端与另一组基础制动单元的制动杠杆4.2连接。只需一套单元制动缸组件,通过外接风源,制动缸输出的制动力通过制动杠杆放大并传递至两个制动梁,再平均传递到安装在制动梁上的闸瓦上,对制动轮的轮辋径向压力,在轮对组成滚动运行过程中,实现制动轮引起轮对组成的阻力矩,达到制动减速或驻车功能。闸调器根据闸瓦和制动轮磨耗,调整制动缸行程,保持正常制动作用。手制动杆4.5可满足驻车制动作用。The unit cylinder assembly 4.3 includes a brake cylinder and a brake regulator. The lower end of the brake lever 4.2 of one group of basic brake units in the two groups of basic brake units is connected with the brake cylinder through a round pin, and the end of the push rod of the brake cylinder is connected with the brake cylinder. The brake lever 4.2 of another group of basic brake unit is connected. Only one set of unit brake cylinder assembly is needed, and through an external air source, the braking force output by the brake cylinder is amplified by the brake lever and transmitted to the two brake beams, and then evenly transmitted to the brake shoes installed on the brake beam , the radial pressure on the rim of the brake wheel, during the rolling operation of the wheel set, realizes the resistance moment of the wheel set caused by the brake wheel, and achieves the braking deceleration or parking function. The brake regulator adjusts the stroke of the brake cylinder according to the wear of the brake shoe and the brake wheel to maintain the normal braking effect. The hand brake lever 4.5 can satisfy the parking brake effect.
结合图9所示制动梁端头4.4b的端部滑块4.4f的截面为长方形,且端部滑块4.4f上开设有弧形槽4.4g,弧形槽4.4g的深度方向与端部滑块4.4f的厚度方向一致,弧形槽4.4g的弧形开口向外且与外部连通,环形滚子4.4h从弧形槽4.4g的弧形开口处推入弧形槽4.4g内且定位销4.4j穿过环形滚子4.4h的中间孔直至安装在端部滑块4.4f上,定位销4.4j与弧形槽4.4g同轴布置,环形滚子4.4g绕着定位销4.4j在弧形槽4.4g内转动;同时,环形滚子4.4h与安装在侧架组成2滑槽内的滑槽磨耗板2.1轴向间隙为2~8mm。制动梁端头4.4b的端部滑块4.4f安装在侧架组成2滑槽内的滑槽磨耗板2.1上,当两个制动梁不平行时或制动梁轴向偏向一侧时,环形滚子4.4h与滑槽磨耗板2.1接触,环形滚子4.4g在端部滑块4.4h内绕定位销4.4j转动,因此,制动缓解时,即使环形滚子4.4h与滑槽磨耗板2.1接触,不会发生卡阻,可实现了制动梁限位和功能,提升了制动效率,降低制动和缓解不良。本实施例中,端部滑块4.4h套装有滑块磨耗套4.4k,定位销4.4j兼有滑块磨耗套4.4k的定位作用。Combined with the cross section of the end slider 4.4f of the brake beam end 4.4b shown in Figure 9, it is rectangular, and the end slider 4.4f is provided with an arc-shaped groove 4.4g, and the depth direction of the arc-shaped groove 4.4g is consistent with the end The thickness direction of the upper slider 4.4f is consistent, the arc opening of the arc groove 4.4g is outward and communicated with the outside, and the annular roller 4.4h is pushed into the arc groove 4.4g from the arc opening of the arc groove 4.4g And the positioning pin 4.4j passes through the middle hole of the annular roller 4.4h until it is installed on the end slider 4.4f, the positioning pin 4.4j is coaxially arranged with the arc groove 4.4g, and the annular roller 4.4g surrounds the positioning pin 4.4 j rotates in the arc groove 4.4g; at the same time, the axial gap between the annular roller 4.4h and the chute wear plate 2.1 installed in the side frame composition 2 chute is 2-8mm. The end slider 4.4f of the brake beam end 4.4b is installed on the chute wear plate 2.1 in the side frame composition 2 chute, when the two brake beams are not parallel or the brake beam is axially biased to one side , the annular roller 4.4h is in contact with the wear plate 2.1 of the chute, and the annular roller 4.4g rotates around the positioning pin 4.4j in the end slider 4.4h. Therefore, when the brake is released, even if the annular roller 4.4h is in contact with the chute The wear plate 2.1 contact will not cause jamming, which can realize the limit and function of the brake beam, improve the braking efficiency, reduce the braking and alleviate the failure. In this embodiment, the end slider 4.4h is covered with a slider wear sleeve 4.4k, and the positioning pin 4.4j also has the positioning function of the slider wear sleeve 4.4k.
撑杆4.4a为空心钢管,两端加工后与制动梁端头4.4b过盈配合,可提高撑杆过盈压装可靠性。弓形杆4.4c为钢棒折弯件,两端与制动梁端头4.4b侧焊缝连接。弓形杆与制动梁端头组装后,闸瓦托4.4d槽口卡紧弓形杆4.4c端头平直面,然后配钻销孔,采用两个螺栓或铆钉 将闸瓦托与制动梁端头连接,可使运用中弓形杆与制动梁端头连接段整体受力,避免仅焊缝受载,增加弓形杆与制动梁端头连接可靠性。简化了制动梁的组装设备,提高了生产效率和降低了生产成本。The strut 4.4a is a hollow steel pipe, and the two ends are machined for interference fit with the end 4.4b of the brake beam, which can improve the reliability of the strut interference press-fitting. The arched rod 4.4c is a steel bar bending part, and the two ends are connected with the side weld of the brake beam end 4.4b. After the bow rod and the end of the brake beam are assembled, the notch of the brake shoe holder 4.4d clamps the flat surface of the end of the bow rod 4.4c, and then drilled pin holes are used to connect the brake shoe holder and the end of the brake beam with two bolts or rivets. The head connection can make the connection section of the bow rod and the end of the brake beam bear the overall force during use, avoid only the weld seam from being loaded, and increase the reliability of the connection between the bow rod and the end of the brake beam. The assembly equipment of the brake beam is simplified, the production efficiency is improved and the production cost is reduced.
本发明在两个车轮内侧安装有辅助的制动轮,消除了传统铁路车辆制动时闸瓦对车轮的碾磨磨损,及车轮与闸瓦相互摩擦时不断地升降温对车轮材料性能的影响。另外,制动轮径向外表面与基础制动装置中的闸瓦在制动力作用下产生摩擦制动,制动轮表面与闸瓦制动摩擦产生的热,通过制动轮的冷却筋被动散热,使摩擦副温度不至于过高,达到摩擦材料性能稳定,延长摩擦材料使用寿命。The invention installs auxiliary brake wheels on the inner sides of the two wheels, which eliminates the grinding and wear of the brake shoes on the wheels when the traditional railway vehicle brakes, and the influence of the constant temperature rise and fall on the material properties of the wheels when the wheels and brake shoes are rubbed against each other . In addition, the radially outer surface of the brake wheel and the brake shoe in the foundation brake device produce frictional braking under the action of the braking force, and the heat generated by the friction between the surface of the brake wheel and the brake shoe is passively passed through the cooling ribs of the brake wheel. Heat dissipation, so that the temperature of the friction pair will not be too high, so as to achieve stable performance of the friction material and prolong the service life of the friction material.
轴轮制动与传统杠杆式轮瓦制动相比,具有车轮磨耗低,与盘式制动相比,结构配置简单,自重轻,制造及维护成本明显低,经济效益好。Compared with the traditional lever brake, the shaft wheel brake has low wheel wear, and compared with the disc brake, the structure configuration is simple, the weight is light, the manufacturing and maintenance costs are obviously low, and the economic benefit is good.
制动梁端头的滑块截面采用长方形结构,可降低闸瓦低头偏磨,端部滑块内设置环形滚子,将制动梁端头与滑槽磨耗板间平面接触摩擦,转变为制动梁滚子在滑槽内的滚动,降低制动梁与车轴不平行时,制动梁端头在滑槽内的卡阻故障,同时,相对传统制动梁,可减小环形滚子与侧架滑槽磨耗板轴向间隙,以实现制动梁在轮对轴向方向位移的限制功能,改善传统轮瓦制动方式的车轮轮缘过渡磨耗。The cross-section of the slider at the end of the brake beam adopts a rectangular structure, which can reduce the eccentric wear of the brake shoe. The ring roller is arranged in the slider at the end to convert the plane contact friction between the end of the brake beam and the wear plate of the chute into a system. The rolling of the moving beam rollers in the chute reduces the jamming failure of the brake beam end in the chute when the brake beam is not parallel to the axle. At the same time, compared with the traditional brake beam, it can reduce the contact between the ring roller and the The axial clearance of the wear plate of the side frame chute is used to realize the limit function of the displacement of the brake beam in the axial direction of the wheel set, and to improve the transitional wear of the wheel rim in the traditional wheel pad braking method.
最后所应说明的是,以上具体实施方式仅用以说明本发明的技术方案而非限制,尽管参照实例对本发明进行了详细说明,本领域的普通技术人员应当理解,可以对本发明的技术方案进行修改或者等同替换,而不脱离本发明技术方案的精神和范围,其均应涵盖在本发明的权利要求范围当中。Finally, it should be noted that the above specific embodiments are only used to illustrate the technical solutions of the present invention without limitation, although the present invention has been described in detail with reference to examples, those of ordinary skill in the art should understand that the technical solutions of the present invention can be carried out Modifications or equivalent replacements without departing from the spirit and scope of the technical solution of the present invention shall be covered by the claims of the present invention.

Claims (10)

  1. 一种轮轴制动型铁路货车转向架,包括两个轮对组成(1)、两个侧架组成(2)、摇枕组成(3)及基础制动组成(4);其特征在于:每个所述轮对组成(1)包括车轴(1.2)、一对车轮(1.1)及一对制动轮(1.3),一对车轮(1.1)通过车轮轮座对称地安装在车轴(1.2)上,一对制动轮(1.3)通过制动轮安装座对称地安装在车轴(1.2)上,且一对制动轮(1.3)位于一对车轮(1.1)之间。A wheel axle brake type railway freight car bogie, comprising two wheel sets (1), two side frames (2), bolsters (3) and foundation brakes (4); it is characterized in that: each The wheel set (1) includes an axle (1.2), a pair of wheels (1.1) and a pair of brake wheels (1.3), and a pair of wheels (1.1) are symmetrically installed on the axle (1.2) through the wheel seat. A pair of brake wheels (1.3) are symmetrically installed on the axle (1.2) through the brake wheel mounting seat, and the pair of brake wheels (1.3) are located between the pair of wheels (1.1).
  2. 根据权利要求1所述轮轴制动型铁路货车转向架,其特征在于:所述制动轮包括轮辋(1.3a)、腹板(1.3b)和轮毂(1.3c),腹板(1.3b)为倾斜式腹板,且倾斜式腹板向车轮(1.1)侧倾斜,使得轮辋(1.3a)与轮毂(1.3c)为沿轴向靠车轮(1.1)侧偏置的结构。According to the axle braking type railway freight car bogie according to claim 1, it is characterized in that: the brake wheel comprises a rim (1.3a), a web (1.3b) and a hub (1.3c), and the web (1.3b) It is an inclined web, and the inclined web is inclined toward the wheel (1.1) side, so that the rim (1.3a) and the wheel hub (1.3c) are axially offset toward the wheel (1.1) side.
  3. 根据权利要求2所述轮轴制动型铁路货车转向架,其特征在于:所述腹板包括上腹板(1.3e)和下腹板(1.3f),上腹板(1.3e)与轮辋(1.3a)连接,下腹板(1.3f)与轮毂(1.3c)连接,上腹板(1.3e)的内侧面下部与下腹板(1.3f)的外侧面上部对合并固定链接。According to the axle braking type railway freight car bogie according to claim 2, it is characterized in that: the web comprises an upper web (1.3e) and a lower web (1.3f), and the upper web (1.3e) and the wheel rim (1.3 a) Connection, the lower web (1.3f) is connected with the hub (1.3c), and the lower part of the inner side of the upper web (1.3e) is aligned with the upper side of the outer side of the lower web (1.3f) and fixedly linked.
  4. 根据权利要求2或3所述轮轴制动型铁路货车转向架,其特征在于:所述轮辋(1.3a)内侧与腹板(1.3b)过渡部位均布有冷却筋(1.3d)。According to claim 2 or 3, the axle braking type railway freight car bogie is characterized in that cooling ribs (1.3d) are evenly distributed at the transition part between the inner side of the rim (1.3a) and the web (1.3b).
  5. 根据权利要求1所述轮轴制动型铁路货车转向架,其特征在于:所述基础制动组成(4)包括两组基础制动单元、一个单元缸组件(4.3)和手制动杆(4.5);每组基础制动单元包括制动梁(4.4)、链蹄环(4.1)、制动杠杆(4.2)及安装在制动梁(4.4)上的闸瓦(4.6),链蹄环(4.1)一端通过圆销与摇枕组成(3)上的支点座(3.1)连接,链蹄环(4.1)另一端通过圆销与制动杠杆(4.2)上端连接,制动杠杆(4.2)下端与制动梁(4.4)连接;所述单元缸组件(4.3)包括制动缸和闸调器,两组基础制动单元中的一组基础制动单元的制动杠杆(4.2)下端通过圆销与制动缸连接,制动缸的推杆末端与另一组基础制动单元的制动杠杆(4.2)连接。According to the axle braking type railway freight car bogie according to claim 1, it is characterized in that: said foundation braking composition (4) includes two groups of foundation braking units, a unit cylinder assembly (4.3) and a hand brake lever (4.5 ); each group of basic brake units includes brake beam (4.4), chain shoe ring (4.1), brake lever (4.2) and brake shoe (4.6) installed on the brake beam (4.4), chain shoe ring ( 4.1) One end is connected with the fulcrum seat (3.1) on the bolster composition (3) through a round pin, the other end of the chain shoe ring (4.1) is connected with the upper end of the brake lever (4.2) through a round pin, and the lower end of the brake lever (4.2) It is connected with the brake beam (4.4); the unit cylinder assembly (4.3) includes a brake cylinder and a brake regulator, and the lower end of the brake lever (4.2) of a group of basic brake units in the two groups of basic brake units passes through the circle The pin is connected with the brake cylinder, and the end of the push rod of the brake cylinder is connected with the brake lever (4.2) of another group of basic brake units.
  6. 根据权利要求5所述轮轴制动型铁路货车转向架,其特征在于:所述制动梁(4.4)包括由撑杆(4.4a)、安装在撑杆(4.4a)两端的制动梁端头(4.4b)及弓形杆(4.4c)组成的制动梁架,以及安装在每个制动梁端头(4.4b)上的闸瓦托(4.4d),弓形杆(4.4c)的一端 安装在其中一个制动梁端头(4.4b)上、弓形杆(4.4c)的另一端安装在另一个制动梁端头(4.4b)上,撑杆(4.4a)的中间部位与弓形杆(4.4c)的折弯部位之间支撑有支柱(4.4e);闸瓦(4.6)安装在制动梁(4.4)两侧闸瓦托(4.4d)的弧面凹槽内,通过闸瓦插销(4.7)限位防脱。According to claim 5, the wheel axle brake type railway freight car bogie is characterized in that: the brake beam (4.4) comprises a stay (4.4a), and brake beam ends installed at both ends of the stay (4.4a). head (4.4b) and bow rod (4.4c), and the brake shoe support (4.4d) installed on each brake beam end (4.4b), the bow rod (4.4c) One end is installed on one end of the brake beam (4.4b), the other end of the bow rod (4.4c) is installed on the other end of the brake beam (4.4b), and the middle part of the strut (4.4a) is connected to the A pillar (4.4e) is supported between the bending parts of the bow-shaped rod (4.4c); the brake shoe (4.6) is installed in the arc groove of the brake shoe holder (4.4d) on both sides of the brake beam (4.4), through The brake shoe pin (4.7) is limited and anti-off.
  7. 根据权利要求6所述轮轴制动型铁路货车转向架,其特征在于:所述制动梁端头(4.4b)的端部滑块(4.4f)上开设有弧形槽(4.4g),弧形槽(4.4g)的深度方向与端部滑块(4.4f)的厚度方向一致,弧形槽(4.4g)的弧形开口向外且与外部连通,环形滚子(4.4h)从弧形槽(4.4g)的弧形开口处推入弧形槽(4.4g)内且定位销(4.4j)穿过环形滚子(4.4h)的中间孔直至安装在端部滑块(4.4f)上,定位销(4.4j)与弧形槽(4.4g)同轴布置,环形滚子(4.4g)绕着定位销(4.4j)在弧形槽(4.4g)内转动;环形滚子(4.4h)与安装在侧架组成(2)滑槽内的滑槽磨耗板(2.1)轴向间隙为2~8mm,环形滚子(4.4h)与滑槽磨耗板(2.1)之间的间隙小于闸瓦(4.6)与车轮(1.1)之间的间隙。According to claim 6, the wheel axle braking type railway freight car bogie is characterized in that: the end slider (4.4f) of the brake beam end (4.4b) is provided with an arc-shaped groove (4.4g), The depth direction of the arc groove (4.4g) is consistent with the thickness direction of the end slider (4.4f), the arc opening of the arc groove (4.4g) is outward and communicates with the outside, and the ring roller (4.4h) The arc-shaped opening of the arc-shaped groove (4.4g) is pushed into the arc-shaped groove (4.4g) and the positioning pin (4.4j) passes through the middle hole of the ring roller (4.4h) until it is installed on the end slider (4.4 On f), the positioning pin (4.4j) is coaxially arranged with the arc groove (4.4g), and the ring roller (4.4g) rotates around the positioning pin (4.4j) in the arc groove (4.4g); the ring roller The axial gap between the sub (4.4h) and the chute wear plate (2.1) installed in the chute of the side frame composition (2) is 2~8mm, between the annular roller (4.4h) and the chute wear plate (2.1) The gap is smaller than the gap between the brake shoe (4.6) and the wheel (1.1).
  8. 根据权利要求7所述轮轴制动型铁路货车转向架,其特征在于:所述制动梁端头(4.4b)的端部滑块(4.4f)安装在侧架组成(2)滑槽内的滑槽磨耗板(2.1)上,端部滑块(4.4h)套装有滑块磨耗套(4.4k)。According to claim 7, the wheel axle braking type railway freight car bogie is characterized in that: the end slider (4.4f) of the brake beam end (4.4b) is installed in the chute of the side frame composition (2) On the chute wear plate (2.1), the end slider (4.4h) is covered with a slide wear sleeve (4.4k).
  9. 根据权利要求1所述轮轴制动型铁路货车转向架,其特征在于:所述车轴(1.2)两端的车轮轮座与制动轮安装座之间均通过多段圆弧圆滑过渡;所述安装制动轮安装座位置处的车轴直径比安装车轮轮座位置处的车轴直径要略大。According to the axle braking type railway freight car bogie according to claim 1, it is characterized in that: the wheel seat and the brake wheel mounting seat at both ends of the axle (1.2) are smoothly transitioned through multiple arcs; The diameter of the axle shaft at the position of the moving wheel mounting seat is slightly larger than the diameter of the axle shaft at the position where the wheel seat is installed.
  10. 根据权利要求6所述轮轴制动型铁路货车转向架,其特征在于:所述撑杆(4.4a)为空心钢管,两端加工后与制动梁端头(4.4b)过盈配合;弓形杆(4.4c)为钢棒折弯件,两端与制动梁端头(4.4b)侧焊缝连接;闸瓦托(4.4d)槽口卡紧弓形杆(4.4c)端头平直面。According to claim 6, the wheel axle braking type railway freight car bogie is characterized in that: the strut (4.4a) is a hollow steel pipe, and both ends are machined for interference fit with the end of the brake beam (4.4b); The rod (4.4c) is a steel rod bending part, and the two ends are connected with the side weld of the end of the brake beam (4.4b); .
PCT/CN2022/105663 2021-11-18 2022-07-14 Wheel-axle-brake-type railway wagon bogie WO2023087752A1 (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
CN202111367966.5A CN114104027B (en) 2021-11-18 2021-11-18 Axle-brake railway wagon bogie
CN202111367966.5 2021-11-18

Publications (1)

Publication Number Publication Date
WO2023087752A1 true WO2023087752A1 (en) 2023-05-25

Family

ID=80397357

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/CN2022/105663 WO2023087752A1 (en) 2021-11-18 2022-07-14 Wheel-axle-brake-type railway wagon bogie

Country Status (2)

Country Link
CN (1) CN114104027B (en)
WO (1) WO2023087752A1 (en)

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114104027B (en) * 2021-11-18 2023-04-25 中车长江运输设备集团有限公司 Axle-brake railway wagon bogie

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4235807A1 (en) * 1992-10-23 1993-11-11 Talbot Waggonfab Block brakes for rail vehicle with at least respectively one brake block - acting on running surface of each wheel of set of wheels which is operable by brake cylinder controlled by at least one control unit across central brake rod.
CN2224136Y (en) * 1995-03-20 1996-04-10 齐齐哈尔车辆厂 Basic braking device for steering bogie of railway goods train
CN2649443Y (en) * 2003-09-29 2004-10-20 于学明 Special bogie
CN102501883A (en) * 2011-11-21 2012-06-20 南车眉山车辆有限公司 Steering bogie brake device with flexible fulcrum
CN112026823A (en) * 2020-08-26 2020-12-04 中车长江车辆有限公司 150t depressed center flat car and long and large goods car marshalling
CN112590849A (en) * 2020-12-07 2021-04-02 中车长江车辆有限公司 Railway wagon bogie braking device and bogie
CN114104027A (en) * 2021-11-18 2022-03-01 中车长江运输设备集团有限公司 Axle brake type railway wagon bogie

Family Cites Families (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN203543986U (en) * 2013-10-14 2014-04-16 南车长江车辆有限公司 Bogie of railway wagon
CN103523049B (en) * 2013-10-14 2016-04-13 南车长江车辆有限公司 Railway goods train bogie suspension type foundation brake rigging

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE4235807A1 (en) * 1992-10-23 1993-11-11 Talbot Waggonfab Block brakes for rail vehicle with at least respectively one brake block - acting on running surface of each wheel of set of wheels which is operable by brake cylinder controlled by at least one control unit across central brake rod.
CN2224136Y (en) * 1995-03-20 1996-04-10 齐齐哈尔车辆厂 Basic braking device for steering bogie of railway goods train
CN2649443Y (en) * 2003-09-29 2004-10-20 于学明 Special bogie
CN102501883A (en) * 2011-11-21 2012-06-20 南车眉山车辆有限公司 Steering bogie brake device with flexible fulcrum
CN112026823A (en) * 2020-08-26 2020-12-04 中车长江车辆有限公司 150t depressed center flat car and long and large goods car marshalling
CN112590849A (en) * 2020-12-07 2021-04-02 中车长江车辆有限公司 Railway wagon bogie braking device and bogie
CN114104027A (en) * 2021-11-18 2022-03-01 中车长江运输设备集团有限公司 Axle brake type railway wagon bogie

Also Published As

Publication number Publication date
CN114104027B (en) 2023-04-25
CN114104027A (en) 2022-03-01

Similar Documents

Publication Publication Date Title
EP2783939B1 (en) High speed railway vehicle bogie
CN203358608U (en) Low-power radial welding bogie
CN112441044A (en) Disc type braking railway wagon bogie
WO2023087752A1 (en) Wheel-axle-brake-type railway wagon bogie
CN102490755A (en) Bogie for high-speed rail wagon
CN103786739A (en) Low-power radial welding bogie
US6910426B2 (en) Control arm system for steering bogie wheels and axles
WO2021135198A1 (en) Bolster-less framed bogie suitable for high-speed freight wagon
WO2022127133A1 (en) Railway wagon bogie using disc brake
CN214164992U (en) Disc type braking railway wagon bogie
US2180092A (en) Railway brake
CN113335328A (en) Built-in axle box suspension railway freight car welding bogie
CN211809616U (en) Swing bolster-free framework type bogie suitable for high-speed railway wagon
CN113335326A (en) Multipurpose flatcar suitable for plateau, high and cold, long and large descending ramp
CN102167022A (en) Integrated basic brake device for rail wagons
RU210510U1 (en) Two-axle railway bogie
RU2563711C2 (en) Radial welded truck
CN111301466A (en) Transverse swing control method for bogie with low power action of wheel rail
CN114954551B (en) Power bogie of highway-railway transport vehicle
CN201136505Y (en) Bogie for passing broad-gage railway
CN111216757B (en) Inner side frame type self-guiding bogie and railway wagon
US6405657B1 (en) Railway truck with equalizer beam mounted disc brake caliper
US2174408A (en) Brake mechanism
CN201056214Y (en) Cast steel bogie truck of goods train
SU1330002A1 (en) Shoe brake of rail vehicle

Legal Events

Date Code Title Description
121 Ep: the epo has been informed by wipo that ep was designated in this application

Ref document number: 22894295

Country of ref document: EP

Kind code of ref document: A1