WO2023087644A1 - 一种高含冰率冻土爆破模型制样装置 - Google Patents

一种高含冰率冻土爆破模型制样装置 Download PDF

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WO2023087644A1
WO2023087644A1 PCT/CN2022/094007 CN2022094007W WO2023087644A1 WO 2023087644 A1 WO2023087644 A1 WO 2023087644A1 CN 2022094007 W CN2022094007 W CN 2022094007W WO 2023087644 A1 WO2023087644 A1 WO 2023087644A1
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sample
preparation device
sample preparation
pulley
center
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PCT/CN2022/094007
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English (en)
French (fr)
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马芹永
施宇航
黄坤
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安徽理工大学
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Priority to GB2210237.0A priority Critical patent/GB2616926A/en
Publication of WO2023087644A1 publication Critical patent/WO2023087644A1/zh

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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N1/00Sampling; Preparing specimens for investigation
    • G01N1/28Preparing specimens for investigation including physical details of (bio-)chemical methods covered elsewhere, e.g. G01N33/50, C12Q
    • G01N1/42Low-temperature sample treatment, e.g. cryofixation

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  • the invention relates to a sample preparation device, in particular to a blasting model sample preparation device for frozen soil with high ice content.
  • the invention provides a sample preparation device for blasting model of frozen soil with high ice content.
  • the sample preparation device is located on a fixed support.
  • the fixed support is provided with a first motor and a second motor, which are coaxially arranged on both sides of the support.
  • the center of the fixed support is An arc slide rail is installed, the first motor and the second motor are connected to the sample preparation device through a rotating shaft, and a level indicator is installed on the top of the bracket.
  • the sample preparation device is provided with a sealing cover, a sample chamber, a sample rotator and a sample fixing cylinder.
  • the first pulley, the second pulley and the third pulley are set up on the outside of the sample preparation device, and the first pulley and the third pulley are arranged on the outside.
  • the circular arc slide rail includes a pulley groove, a No. 1 limit piece, and a No. 2 limit piece.
  • the No. 1 limit piece is in contact with the No. 1 limit bracket.
  • the No. 2 limit plate contacts the No. 2 limit bracket to limit the axial rotation of the sample preparation device around the first rotating shaft and the second rotating shaft.
  • the sealing cover includes a symmetrically distributed first air supply pipe, a second air supply pipe, a first air return pipe, a second air return pipe, a cooling fan fixed in the center of the top of the cover, and a mold installed in the center of the bottom of the cover.
  • the groove, the blasthole preset mold fixed inside the mold installation groove, and the cover body are equipped with a ring-shaped hoop sealing device, and the top of the sealing cover is provided with a temperature controller.
  • the sample rotator includes a sample rotation motor and a sample rotating table, and is fixed in the center of the sample fixing cylinder.
  • a sample chamber is installed in the center of the sample fixing cylinder, and the sample is fixed in the center of the sample chamber.
  • the axis centers of the first rotating shaft and the second rotating shaft are the centers of the arc slide rails, and the two shafts are equal in diameter and length, and are rigidly connected to both sides of the sample preparation device.
  • first pulley and the third pulley are fixed on the sample fixing cylinder, the second pulley is fixed on the sample rotation motor, and the three pulleys are all on the central axis of the sample preparation device and are in contact with the arc slide rail.
  • sample chamber is closely connected with the blast hole preset mold through the downward pressure provided by the sealing cover to form a watertight airtight space, and the moisture content of the sample is strictly controlled.
  • the refrigerating fan uses air cooling to cool the sample, so that the outer wall of the sample chamber is evenly cooled, and the first air supply pipe, the second air supply pipe, the first return air pipe, and the second return air pipe
  • the surface is equipped with a heat insulation layer, and the sealing treatment is performed at the position where the main body of the sealing cover is inserted;
  • the sample preparation device of the present invention is connected to the fixed bracket through the rotating shaft, which realizes the 180° upside-down flip and 360° rotation of the sample.
  • the sample is in continuous and irregular motion to avoid moisture inside the sample.
  • the air-cooled internal circulation system is adopted to ensure the uniformity of cooling of the sample during the freezing process.
  • the method of sealing the blast hole preset mold and the sample chamber is used to seal the blast hole during the sample forming process. Non-destructive preset, so as to improve the uniformity of the sample, avoid bad cracks, and reduce the error of experimental data.
  • Fig. 1 is the front view of the total device of the present invention
  • Fig. 2 is the front view of the total device of the present invention.
  • Fig. 3 is a side view of the total device of the present invention.
  • Fig. 4 is a top view of the total device of the present invention.
  • Fig. 5 is a structural schematic diagram of the sealing cap of the present invention.
  • Fig. 6 is a rear view of the sealing cover structure of the present invention.
  • Fig. 7 is a schematic diagram of the blasthole arrangement structure of the blasthole preset mold of the present invention.
  • Fig. 8 is a structural schematic diagram of a temperature sensor, a sample rotator and a pulley block of the present invention
  • Fig. 9 is a schematic diagram of the structure of the arc slide rail of the present invention.
  • Fig. 10 is a schematic diagram of the structure of the fixing bracket of the present invention.
  • Fig. 1 is a kind of high ice content permafrost blasting model sample preparation device
  • the sample preparation device is located on the fixed support 1
  • the fixed support 1 is provided with the first motor 2 and the second motor 3, coaxially placed on both sides of the support, fixed
  • An arc slide rail 4 is installed in the center of the bracket 1, the first motor 2 and the second motor 3 are connected to the sample preparation device through the rotating shaft 5, and a level indicator 6 is installed on the top of the bracket;
  • the sample preparation device is provided with a sealing cover 7, a sample chamber 8, a sample rotator 9 and a sample fixing cylinder 10.
  • the first pulley 11, the second pulley 12 and the third pulley 13 are set up outside the sample preparation device.
  • the first pulley 11 No. 1 limit bracket 14 and No. 2 limit bracket 15 are provided with the outside of the third pulley 13, and the pulleys all slide freely on the circular arc slide rail 4;
  • the circular arc slide rail 4 comprises a pulley groove 41, a No. 1 limiting piece 42, and a No. 2 limiting piece 43.
  • the No. 1 limiting piece 42 was in contact with the No. 1 limiting bracket 14.
  • the No. 2 limiting sheet 43 contacts the No. 2 limiting bracket 15 to limit the axial rotation of the sample preparation device around the first rotating shaft 51 and the second rotating shaft 52;
  • the sealing cover 7 comprises a symmetrically distributed first air supply pipe 71, a second air supply pipe 72, a first air return pipe 73, a second air return pipe 74, a refrigeration blower 75 fixed at the center of the top of the cover, and reserved at the bottom of the cover.
  • the mold installation groove 76 in the center, the blasthole preset mold 77 fixed inside the mold installation groove 76, the hoop device 78 is installed around the cover body, and the top of the sealing cover is provided with a temperature controller 79;
  • the sample rotator 9 includes a sample rotation motor 91 and a sample rotating table 92, and is fixed in the center of the sample fixing cylinder 10.
  • the sample chamber 8 is installed in the center of the sample fixing cylinder 10, and the sample is fixed in the center of the sample chamber.
  • the tank bottom is equipped with a temperature sensor 81 connected to the temperature controller 79 through a wireless signal.
  • the axis center of the first rotating shaft 51 and the second rotating shaft 52 is the center of the arc slide rail 4, and the two shafts are equal in diameter and length, and are rigidly connected to both sides of the sample preparation device.
  • the first pulley 11 and the third pulley 13 are fixed on the sample fixing cylinder 10, the second pulley 12 is fixed on the sample rotation motor 91, and the three pulleys are all on the central axis of the sample preparation device and are in contact with the arc slide rail 4 .
  • the sample chamber 8 is closely connected with the blast hole preset mold 77 through the downward pressure provided by the sealing cover 7 to form a watertight airtight space, and the moisture content of the sample is strictly controlled.
  • the cooling fan 75 uses air cooling to cool the sample, so that the outer wall of the sample chamber 8 is evenly cooled.
  • the first air supply pipe 71, the second air supply pipe 72, the first return air pipe 73, and the second return air pipe 74 surfaces are all provided with a heat insulating layer, and the sealing process is carried out at the position where the main body of the sealing cover 7 is inserted.
  • the sealing cover 7, the sample chamber 8, the sample rotator 9 and the sample fixing cylinder 10 are distributed on the same axis, and the line where the axis is located always passes through the center of the arc slide rail 4, reducing the vibration and bad moment generated by the motor rotation .
  • the freezing temperature of the total device is set by the temperature controller 79.
  • the main switch of the circuit is turned off, and the sample preparation device is returned to the upright state.

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  • Physics & Mathematics (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Analytical Chemistry (AREA)
  • Biochemistry (AREA)
  • General Health & Medical Sciences (AREA)
  • General Physics & Mathematics (AREA)
  • Immunology (AREA)
  • Pathology (AREA)
  • Sampling And Sample Adjustment (AREA)

Abstract

一种高含冰率冻土爆破模型制样装置,制样装置位于固定支架(1)上,固定支架(1)设有第一电机(2)和第二电机(3),固定支架(1)中央安装有圆弧滑轨(4),第一电机(2)和第二电机(3)通过转轴(5)连接着制样装置;制样装置设有密封盖(7)、试样仓(8)、试样旋转器(9)和试样固定筒(10),制样装置外部架设第一滑轮(11)、第二滑轮(12)和第三滑轮(13),滑轮均在圆弧滑轨(4)上自由滑动;试样仓(8)装载在制样装置中心,密封盖(7)固定在制样装置上端,集成有制冷风机(75)和炮孔预置模具(77)。制样装置能够通过双自由度旋转抵消由重力引起的水分迁移,同时通过预置炮孔位置,提高制样合格率。

Description

一种高含冰率冻土爆破模型制样装置 技术领域
本发明涉及一种制样装置,具体是一种高含冰率冻土爆破模型制样装置。
背景技术
随着多年冻土地区的工业建设,与冻土有关的工程问题,如冻胀、融沉、道路翻浆、融冻泥石流、边坡及路基失稳等随之而来,进行冻土爆破的模型试验为研究此类问题带来了非常重要的参考价值。在高含冰率土体人工冻结过程中,传统的冷板制样法会在土体冻结过程中产生水分迁移现象,导致冻土模型试样出现各部分含冰量不均匀的现象,同时,因为高含冰率土体质地较软,难以在未冻土体进行炮孔的预置,以往的制样方法是先冻结再钻孔,由于模型试验的尺寸通常比工程实际小,后期钻孔法会产生裂缝和热量,影响冻土试样的合格率。
发明内容
本发明提供了一种高含冰率冻土爆破模型制样装置,制样装置位于固定支架上,所述固定支架上设有第一电机和第二电机,同轴安置于支架两侧,固定支架中央安装有圆弧滑轨,第一电机和第二电机通过转轴连接制样装置,在支架顶部安装有水平指示器。
所述制样装置设有密封盖、试样仓、试样旋转器和试样固定筒,制样装置外部架设第一滑轮、第二滑轮和第三滑轮,第一滑轮和第三滑轮外侧设有一号限位支架和二号限位支架,滑轮均在圆弧滑轨上自由滑动。
所述圆弧滑轨包括滑轮槽、一号限位片、二号限位片,当制样装置完全正置时,一号限位片与一号限位支架接触,当制样装置完全倒置时,二号限位片与二号限位支架接触,对制样装置绕第一转轴和第二转轴的轴向转动进行限位。
所述密封盖包括对称分布的第一送风管、第二送风管、第一回风管、第二回风管、固定在盖顶中央的制冷风机、预留在盖底中央的模具安装槽、 固定在模具安装槽内部的炮孔预置模具、盖体周围安装有环向紧箍密封装置,密封盖顶端设有温度控制器。
所述试样旋转器包括试样自转电机和试样旋转台,被固定在试样固定筒的中央,试样固定筒中央安装有试样仓,试样固定在试样仓中央,舱底安装有温度感应器通过无线信号连接到温度控制器。
进一步的,所述第一转轴和第二转轴的轴心即为圆弧滑轨的圆心,且两轴等径等长,刚性连接在制样装置两侧。
进一步的,所述第一滑轮和第三滑轮固定在试样固定筒上,第二滑轮固定在试样自转电机上,三个滑轮均在制样装置中轴线上,与圆弧滑轨接触。
进一步的,所述试样仓与炮孔预置模具通过密封盖提供的下压力紧密接合,形成一个不透水的密闭空间,严格控制试样的含水率。
进一步的,所述制冷风机采用风冷的方式对试样进行制冷,使试样仓外壁均匀受冷,第一送风管、第二送风管、第一回风管、第二回风管表面均设有隔热层,在插入密封盖主体的位置进行密封处理;
本发明的有益效果:
本发明制样装置通过转轴连接在固定支架上,实现了试样的180°上下翻转以及360°自转,通过设定电机旋转频率,使试样处于连续不规则运动中,避免试件内部发生水分迁移,同时采用了风冷内循环系统,确保了试样在冷冻过程中受冷的均匀性,使用炮孔预置模具与试样仓密闭结合的方法,在试样成型的过程中将炮孔无损的预置出来,从而提升试样的均匀性,避免产生不良裂隙,减小实验数据误差。
附图说明
下面结合附图对本发明作进一步的说明。
图1是本发明总装置主视图;
图2是本发明总装置前视图;
图3是本发明总装置侧视图;
图4是本发明总装置顶视图;
图5是本发明密封盖结构示意图;
图6是本发明密封盖结构后视图;
图7是本发明炮孔预置模具炮眼布置结构示意图;
图8是本发明温度传感器、试样旋转器及滑轮组结构示意图;
图9是本发明圆弧滑轨结构示意图;
图10是本发明固定支架结构示意图。
图中标号说明:1-固定支架,2-第一电机,3-第二电机,4-圆弧滑轨,5-转轴,6-水平指示器,7-密封盖,8-试样仓,9-试样旋转器。
具体实施方式
实施例;
如图1是一种高含冰率冻土爆破模型制样装置,制样装置位于固定支架1上,固定支架1上设有第一电机2和第二电机3,同轴安置于支架两侧,固定支架1中央安装有圆弧滑轨4,第一电机2和第二电机3通过转轴5连接制样装置,在支架顶部安装有水平指示器6;
制样装置设有密封盖7、试样仓8、试样旋转器9和试样固定筒10,制样装置外部架设第一滑轮11、第二滑轮12和第三滑轮13,第一滑轮11和第三滑轮13外侧设有一号限位支架14和二号限位支架15,滑轮均在圆弧滑轨4上自由滑动;
圆弧滑轨4包括滑轮槽41、一号限位片42、二号限位片43,当制样装置完全正置时,一号限位片42与一号限位支架14接触,当制样装置完全倒置时,二号限位片43与二号限位支架15接触,对制样装置绕第一转轴51和第二转轴52的轴向转动进行限位;
密封盖7包括对称分布的第一送风管71、第二送风管72、第一回风管73、第二回风管74、固定在盖顶中央的制冷风机75、预留在盖底中央的模具安装槽76、固定在模具安装槽76内部的炮孔预置模具77、盖体周围安装有环向紧箍装置78,密封盖顶端设有温度控制器79;
试样旋转器9包括试样自转电机91和试样旋转台92,被固定在试样固定筒10的中央,试样固定筒10中央安装有试样仓8,试样固定在试样仓中央,舱底安装有温度传感器81通过无线信号连接到温度控制器79。
第一转轴51和第二转轴52的轴心即为圆弧滑轨4的圆心,且两轴等径等长,刚性连接在制样装置两侧。
第一滑轮11和第三滑轮13固定在试样固定筒10上,第二滑轮12固定在试样自转电机91上,三个滑轮均在制样装置中轴线上,与圆弧滑轨4接触。
试样仓8与炮孔预置模具77通过密封盖7提供的下压力紧密接合,形成一个不透水的密闭空间,严格控制试样的含水率。
制冷风机75采用风冷的方式对试样进行制冷,使试样仓8外壁均匀受冷,第一送风管71、第二送风管72、第一回风管73、第二回风管74表面均设有隔热层,在插入密封盖7主体的位置进行密封处理。
密封盖7、试样仓8、试样旋转器9和试样固定筒10同轴心分布,且轴心所在直线始终经过圆弧滑轨4的圆心,减小电机旋转产生的抖动和不良力矩。
使用时,将制样装置回归到一号限位片42与一号限位支架14接触的正置状态,松开环向紧箍装置78,将密封盖7取下。
取出试样仓8与炮孔预置模具77,把称量并粉碎烘干好的土体与水加入仓中并搅拌均匀,盖上炮孔预置模具77,加装密封盖7并收紧环向紧箍装置78至规定位置。
打开密封盖7上的制冷风机75,设定温度值以及气流循环强度,使试样开始冻结过程。
设定第一电机2,第二电机3,试样旋转器9的转速与工作时间,打开电路总开关,使三组件协同工作。
通过温度控制器79设置总装置冻结温度,当试样仓底部温度感应器检测到温度已经稳定6h后,关闭电路总开关,将制样装置回归正置状态。
关闭制冷风机,松开环向紧箍装置78,将密封盖7取下,垂直取出炮孔预置模具77,避免炮孔受损。
将装有试样的试样仓8取出,倒置取出试样,将试样表面均匀涂抹凡士林防止水分散失,放入低温箱中保存,留待爆破测试时使用。

Claims (6)

  1. 一种高含冰率冻土爆破模型制样装置,其特征在于,制样装置位于固定支架上,所述固定支架上设有第一电机和第二电机,同轴安置于支架两侧,固定支架中央安装有圆弧滑轨,第一电机和第二电机通过转轴连接制样装置,在支架顶部安装有水平指示器;
    所述制样装置设有密封盖、试样仓、试样旋转器和试样固定筒,制样装置外部架设第一滑轮、第二滑轮和第三滑轮,第一滑轮和第三滑轮外侧设有一号限位支架和二号限位支架,滑轮均在圆弧滑轨上自由滑动;
    所述圆弧滑轨包括滑轮槽、一号限位片、二号限位片,当制样装置完全正置时,一号限位片与一号限位支架接触,当制样装置完全倒置时,二号限位片与二号限位支架接触,对制样装置绕第一转轴和第二转轴的轴向转动进行限位;
    所述密封盖包括对称分布的第一送风管、第二送风管、第一回风管、第二回风管、固定在盖顶中央的制冷风机、预留在盖底中央的模具安装槽、固定在模具安装槽内部的炮孔预置模具、盖体周围安装有环向紧箍装置,密封盖顶端设有温度控制器;
    所述试样旋转器包括试样自转电机和试样旋转台,被固定在试样固定筒的中央,试样固定筒中央安装有试样仓,试样固定在试样仓中央,舱底安装有温度传感器通过无线信号连接到温度控制器。
  2. 根据权利要求1所述的一种高含冰率冻土爆破模型制样装置,其特征在于,所述第一转轴和第二转轴的轴心即为圆弧滑轨的圆心,且两轴等径等长,刚性连接在制样装置两侧。
  3. 根据权利要求1所述的一种高含冰率冻土爆破模型制样装置,其特征在于,第一滑轮和第三滑轮固定在试样固定筒上,第二滑轮固定在试样自转电机上,三个滑轮均在制样装置中轴线上,与圆弧滑轨接触。
  4. 根据权利要求1所述的一种高含冰率冻土爆破模型制样装置,其特征在于,试样仓与炮孔预置模具通过密封盖提供的下压力紧密接合,形成一个不透水的密闭空间,严格控制试样的含水率。
  5. 根据权利要求1所述的一种高含冰率冻土爆破模型制样装置,其特 征在于,制冷风机采用风冷的方式对试样进行制冷,使试样仓外壁均匀受冷,第一送风管、第二送风管、第一回风管、第二回风管表面均设有隔热层,在插入密封盖主体的位置进行密封处理。
  6. 根据权利要求1所述的一种高含冰率冻土爆破模型制样装置,其特征在于,密封盖、试样仓、试样旋转器和试样固定筒同轴心分布,且轴心所在直线始终经过圆弧滑轨的圆心,减小电机旋转产生的抖动和不良力矩。
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