WO2023082437A1 - 一种可降低摩擦热量的自润滑型钢丝编织机 - Google Patents

一种可降低摩擦热量的自润滑型钢丝编织机 Download PDF

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Publication number
WO2023082437A1
WO2023082437A1 PCT/CN2021/141016 CN2021141016W WO2023082437A1 WO 2023082437 A1 WO2023082437 A1 WO 2023082437A1 CN 2021141016 W CN2021141016 W CN 2021141016W WO 2023082437 A1 WO2023082437 A1 WO 2023082437A1
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Prior art keywords
steel wire
lubricating
braiding
braiding machine
rod
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PCT/CN2021/141016
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English (en)
French (fr)
Inventor
钟宇辉
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温岭市新中禾机械有限公司
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Publication of WO2023082437A1 publication Critical patent/WO2023082437A1/zh

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21FWORKING OR PROCESSING OF METAL WIRE
    • B21F15/00Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire
    • B21F15/02Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire
    • B21F15/04Connecting wire to wire or other metallic material or objects; Connecting parts by means of wire wire with wire without additional connecting elements or material, e.g. by twisting
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16NLUBRICATING
    • F16N7/00Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
    • F16N7/30Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated the oil being fed or carried along by another fluid
    • F16N7/32Mist lubrication
    • F16N7/34Atomising devices for oil

Definitions

  • the utility model relates to the technical field of steel wire braiding, in particular to a self-lubricating steel wire braiding machine capable of reducing frictional heat.
  • Steel wire braiding is a process of interweaving multiple steel wires through a steel wire braiding machine.
  • the steel wire braiding machine can also be called a steel wire plying machine.
  • the steel wires overlap each other and correspond to the outside of the braiding rod, and then control the rotation of the braiding rod through the driving structure, and control the interweaving of different strands of steel wires during the rotation process.
  • the process is better, but there are still some problems in its application process:
  • This utility model is to provide a self-lubricating steel wire braiding machine that can reduce frictional heat, so as to solve the problem that in the process of braiding multiple strands of steel wires in the above-mentioned background technology, the frictional force of interweaving and winding is relatively large, and friction occurs quickly.
  • the utility model provides the following technical proposal: a self-lubricating steel wire braiding machine that can reduce frictional heat, the braiding structure of the steel wire braiding machine is installed on the workbench, and the middle position of the upper surface of the workbench is fixed with a drive A protective cover, the upper end of the driving protective cover is provided with a braided rod;
  • the upper surface of the workbench is equiangularly rotated and installed with a pay-off barrel, and the upper surface of the pay-off barrel is fixedly connected with a limit block that limits the output path of the steel wire;
  • a self-lubricating wire braiding machine that reduces frictional heat comprising:
  • a fixed bracket which is fixedly installed at the left end of the side of the workbench, and a positioning ring is fixedly connected to the outer side of the upper end of the fixed bracket, and the positioning ring is sleeved on the outside of the braiding rod, and the braiding rod
  • the bottom of the rod is provided with a square groove
  • Lubricating oil tank which is fitted and fixedly installed inside the upper end of the fixed bracket, and the lower end of the lubricating oil tank is connected with a liquid outlet pipe for controlling the discharge of lubricating oil, and the lower end of the liquid outlet pipe is connected with an adjusting elbow, And the side of the regulating elbow is equipped with a metal spray nozzle to control the spraying of lubricating oil;
  • the drive motor is fixedly installed at the inner middle position of the drive shield, and the upper end of the drive motor is rotatably connected with a drive shaft, and the upper surface of the drive shaft is welded and fixed with a square block.
  • the lower end of the braiding rod is engaged with the square block through a square groove, and the braiding rod is rotated inside the positioning ring, and the rotation of the braiding rod is controlled by the driving structure, so that the steel wires can quickly interact with each other. weave.
  • the side of the fixed bracket is also provided with a mounting bracket and an adjusting ring:
  • the mounting frame is fixedly installed on the inner surface of the fixed bracket, and the lower end of the mounting frame is fixedly equipped with a micro-motor, and the upper end of the micro-motor is rotatably connected with a control screw;
  • An adjusting ring which is sleeved on the outside of the regulating screw, and a slip ring is fixedly installed on the outer surface of the adjusting ring, and the slip ring is sleeved on the outside of the liquid outlet pipe, and the outside of the slip ring passes through
  • the limit frame is connected with the metal nozzle.
  • the adjustment elbow and the metal nozzle are fixed into an integrated structure through the limit frame, the slip ring and the adjustment ring, and the adjustment elbow is arranged through the lower end of the liquid outlet pipe to form an up and down telescopic sliding structure.
  • the adjusting screw rod and the adjusting ring form a threaded transmission structure
  • the outer side of the adjusting ring forms an up and down sliding structure through a slip ring and a liquid outlet pipe
  • a micro motor is operated to control the rotation of the adjusting screw rod.
  • the adjustment ring and the slip ring can be controlled to move up and down.
  • a liquid accumulation step groove is opened in the middle of the upper end of the drive shield, and an oil discharge pipe is fitted and fixed inside the drive shield, and a recovery oil tank is connected to the side of the oil discharge pipe.
  • This part of the structure It is convenient to guide the oil in the liquid accumulation step groove into the interior of the recovery oil tank, so as to avoid oil waste.
  • the oil recovery tank forms an interpenetrating structure with the interior of the liquid accumulation step groove through the oil discharge pipe, and the liquid accumulation step groove corresponds to the lubricating fluid dripped during the weaving process of recovering the steel wire at the bottom of the braiding rod.
  • the oil drips down into the interior of the liquid accumulation step groove, which is convenient for oil recovery, and at the same time prevents oil from accumulating on the surface of the device to form pollution.
  • the beneficial effect of the utility model is: the self-lubricating steel wire braiding machine which can reduce the frictional heat adopts a new structural design, so that the device can spray lubricating oil on the steel wire in the braiding process, reducing At the same time, the device is equipped with an oil recovery structure to avoid oil waste and pollution.
  • the specific content is as follows:
  • the self-lubricating steel wire braiding machine that can reduce frictional heat is equipped with a lubricating oil spraying structure.
  • the micro motor is operated to control and regulate the rotation of the screw rod.
  • the adjustment ring and the slip ring move downwards.
  • This part of the structure can control the adjustment elbow to move downwards gradually, and adjust the position of the metal nozzle corresponding to the side of the braiding rod, so as to facilitate the metal nozzle to move to the position where the steel wire is being braided, and to the braided steel wire.
  • Spraying lubricating oil can reduce the mutual friction between the steel wires, thereby reducing the frictional heat and assisting the weaving process;
  • the self-lubricating steel wire braiding machine that can reduce frictional heat is equipped with an oil recovery structure, and part of the oil sprayed on the braiding rod drips downward, and the oil finally enters the inside of the liquid accumulation step groove, and the liquid accumulation step groove
  • the oil in the oil enters the interior of the oil recovery tank through the oil discharge pipe, so that the excess oil can be recovered and treated in a centralized manner during the processing of the device, reducing oil waste, and at the same time avoiding oil pollution and increasing the application effect of the device.
  • Fig. 1 is a schematic diagram of the front structure of the utility model
  • Fig. 2 is a schematic diagram of the front structure of the adjustment elbow of the utility model
  • Fig. 3 is a schematic diagram of the front structure of the pay-off barrel of the utility model
  • Fig. 4 is a schematic diagram of the top view structure of the limit block of the utility model
  • Fig. 5 is a front sectional structural schematic diagram of the drive protective cover of the present invention.
  • Fig. 6 is a schematic diagram of the elevation structure of the drive shaft of the present invention.
  • the utility model provides a technical solution: a self-lubricating steel wire braiding machine that can reduce frictional heat, the braiding structure of the steel wire braiding machine is installed on the workbench 1, and the middle position of the upper surface of the workbench 1 A driving protective cover 17 is fixed, and the upper end of the driving protective cover 17 is provided with a braiding rod 2;
  • the upper surface of the workbench 1 is rotated at an equal angle to install a pay-off cylinder 3, and the upper surface of the pay-off cylinder 3 is fixedly connected with a limit block 4 that limits the output path of the steel wire;
  • a self-lubricating wire braiding machine that reduces frictional heat comprising:
  • the fixed bracket 5 is fixedly installed on the left end of the side of the workbench 1, and the outer side of the upper end of the fixed bracket 5 is fixedly connected with a positioning ring 6, and the positioning ring 6 is sleeved on the outside of the braiding rod 2 and the bottom of the braiding rod 2 A square groove 24 is provided;
  • the lubricating oil tank 7 is fitted and fixedly installed inside the upper end of the fixed bracket 5, and the lower end of the lubricating oil tank 7 is connected with a liquid outlet pipe 8 for controlling the discharge of lubricating oil, and the lower end of the liquid outlet pipe 8 is connected with an adjusting elbow 9, And the metal nozzle 10 for controlling the spraying of lubricating oil is installed on the side of the adjusting elbow 9;
  • Drive motor 21 it is fixedly installed in the inner middle position of drive shield 17, and the upper end of drive motor 21 is connected with drive shaft 22 in rotation, and the upper surface of drive shaft 22 is welded and fixed with square block 23.
  • the lower end of the braiding rod 2 is engaged with the square block 23 through the square groove 24, and the braiding rod 2 is rotated and arranged inside the positioning ring 6;
  • the side of the fixed bracket 5 is also provided with a mounting bracket 11 and an adjusting ring 14:
  • the mounting frame 11 is fixedly installed on the inner surface of the fixed bracket 5, and the lower end of the mounting frame 11 is fixedly equipped with a micromotor 12, and the upper end of the micromotor 12 is rotatably connected with a regulating screw 13;
  • the outside of the screw rod 13 and the outer surface of the adjusting ring 14 are fixedly equipped with a slip ring 15, and the slip ring 15 is sleeved on the outside of the liquid outlet pipe 8, and the outside of the slip ring 15 is connected to the metal nozzle 10 through a limit frame 16
  • the adjustment elbow 9 and the metal nozzle 10 are fixed into an integrated structure through the limit frame 16, the slip ring 15 and the adjustment ring 14, and the adjustment elbow 9 is arranged at the lower end of the liquid outlet pipe
  • the lower end of the braiding rod 2 is engaged with the upper end of the square block 23 through the square groove 24, and the steel wire outside the pay-off cylinder 3 is cross-wound on the outside of the braiding rod 2 , run the drive motor 21 to control the rotation of the drive shaft 22, the drive shaft 22 controls the corresponding rotation of the braiding rod 2 through the engaging structure, the braiding rod 2 completes the braiding operation between the steel wires during the rotation process, and the steel wires interact with each other during the braiding process. Friction generates a large amount of heat. At this time, the corresponding position of the metal nozzle 10 can be adjusted according to the progress of the steel wire weaving.
  • the micro motor 12 is operated to control the rotation of the regulating screw 13 at the upper end.
  • the regulating screw 13 drives the regulating ring 14 and the slide
  • the ring 15 moves downward, and the outer side of the slip ring 15 controls the metal nozzle 10 to move downward through the limit frame 16.
  • the adjustment elbow 9 corresponds to the telescopic adjustment at the lower end of the liquid outlet pipe 8.
  • the middle position of the upper end of the driving protective cover 17 is provided with a liquid accumulation step groove 18, and the inside of the driving protective cover 17 is fitted with an oil discharge pipe 19, and the side of the oil discharge pipe 19 is connected with a recovery oil tank 20; the recovery oil tank 20 passes through the oil discharge pipe 19 and the liquid accumulation step groove 18 form an interpenetrating structure, and the liquid accumulation step groove 18 corresponds to the lubricating fluid dripped during the recovery of the steel wire weaving at the bottom of the braiding rod 2;
  • the driving structure controls the rotation of the braiding rod 2 to control the steel wire braiding process, and the micro motor 12 is operated to control the rotation of the screw rod 13.
  • the adjustment elbow 9 and the metal nozzle 10 are moved downward, the metal nozzle 10 is moved to the position of the steel wire braiding, and the lubricating oil inside the lubricating oil tank 7 is sprayed outward through the metal nozzle 10, reducing the distance between the steel wire braids.
  • the mutual frictional force, auxiliary processing is carried out, the excess oil sprayed by weaving drops down through the braiding rod 2 and enters the inside of the liquid accumulation step groove 18, and finally the oil in the liquid accumulation step groove 18 enters the oil recovery tank 20 through the oil discharge pipe 19
  • the interior of the machine can realize oil recovery and reduce device processing pollution.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Braiding, Manufacturing Of Bobbin-Net Or Lace, And Manufacturing Of Nets By Knotting (AREA)
  • Knitting Machines (AREA)

Abstract

一种可降低摩擦热量的自润滑型钢丝编织机,钢丝编织机编织结构安装在工作台上,所述工作台的上表面中间位置固定有驱动防护罩,所述驱动防护罩的上端贯穿设置有编织杆;所述工作台的上表面等角度转动安装有放线筒,所述放线筒的上表面固定连接有限定钢丝输出路径作用的限位块。该编织机包括:固定支架,其固定安装在所述工作台的一边侧的左端位置;润滑油箱,其嵌合固定安装在所述固定支架的上端内部;驱动电机,其固定安装在所述驱动防护罩的内部中间位置。基于特定的结构设计,该编织机可以对钢丝编织位置喷洒润滑油液,降低摩擦热量,并且设置有油液回收处理结构,提高装置的应用效果。

Description

一种可降低摩擦热量的自润滑型钢丝编织机 技术领域
本实用新型涉及钢丝编织技术领域,具体为一种可降低摩擦热量的自润滑型钢丝编织机。
背景技术
钢丝编织是通过钢丝编织机将多根钢丝交织的工艺,钢丝编织机又可以称为钢丝合股机,其可以将多根不同直径的钢丝缠绕在放线筒上,根据编织的交叉情况将多根钢丝之间相互交叠对应在编织杆的外部,再通过驱动结构控制编织杆转动,在转动过程中控制不同股钢丝之间交织在一起,钢丝编织机在生产加工过程中效率较高,并且加工工艺较好,但是其应用过程中还存在一定的问题:
1.多股钢丝编织在一起的过程中,其交织缠绕的摩擦力较大,摩擦快速产生大量的热量,现有的部分钢丝编织机在加工过程中不便于自动降低摩擦降温,随着加工的进行摩擦热量越来越多,影响钢丝整体的韧性,不利于编织的进行;
2.在添加润滑油降低摩擦生热时,油液分布在编织的钢丝外部,随着加工的进行部分油液向下滴落,其不仅会对编织设备表面形成污染,也造成油液浪费现象,使用环保性较差。
所以需要针对上述问题设计一种可降低摩擦热量的自润滑型钢丝编织机。
实用新型内容
本实用新型的目的在于提供一种可降低摩擦热量的自润滑型钢丝编织机,以解决上述背景技术中提出多股钢丝编织在一起的过程中,其交织缠绕的摩擦力较大,摩擦快速产生大量的热量,现有的部分钢丝编织机在加工过程中不便于自动降低摩擦降温,随着加工的进行摩擦热量越来越多,影响钢 丝整体的韧性,不利于编织的进行,在添加润滑油降低摩擦生热时,油液分布在编织的钢丝外部,随着加工的进行部分油液向下滴落,其不仅会对编织设备表面形成污染,也造成油液浪费现象,使用环保性较差的问题。
为实现上述目的,本实用新型提供如下技术方案:一种可降低摩擦热量的自润滑型钢丝编织机,钢丝编织机编织结构安装在工作台上,所述工作台的上表面中间位置固定有驱动防护罩,所述驱动防护罩的上端贯穿设置有编织杆;
所述工作台的上表面等角度转动安装有放线筒,所述放线筒的上表面固定连接有限定钢丝输出路径作用的限位块;
一种可降低摩擦热量的自润滑型钢丝编织机,包括:
固定支架,其固定安装在所述工作台的边侧左端位置,且所述固定支架的上端外侧固定连接有定位环,并且所述定位环套设在所述编织杆的外部,以及所述编织杆的底部开设有方形槽;
润滑油箱,其嵌合固定安装在所述固定支架的上端内部,且所述润滑油箱的下端贯穿连接有控制润滑油排出作用的出液管,所述出液管的下端连接有调节弯管,以及所述调节弯管的侧面安装有控制润滑油喷出的金属喷头;
驱动电机,其固定安装在所述驱动防护罩的内部中间位置,且所述驱动电机的上端转动连接有驱动轴,所述驱动轴的上表面焊接固定有方形卡块。
优选的,所述编织杆的下端通过方形槽与方形卡块卡合连接,且所述编织杆转动设置在所述定位环的内部,通过驱动结构控制编织杆转动,可以实现钢丝之间快速相互编织。
优选的,所述固定支架的侧面还设置有安装架和调节环:
安装架,其固定安装在所述固定支架的内侧面,且所述安装架的下端固定安装有微型马达,所述微型马达的上端转动连接有调控丝杆;
调节环,其套设在所述调控丝杆的外部,且所述调节环的外侧面固定安 装有滑环,以及所述滑环套设在出液管的外部,所述滑环的外部通过限位架与金属喷头相互连接。
优选的,所述调节弯管、金属喷头通过限位架与滑环和调节环固定为一体化结构,且所述调节弯管贯穿设置在出液管下端与其构成上下伸缩滑动结构,在编织的过程中根据编织的进度,控制调节弯管在出液管下端对应伸缩移动,可以调控金属喷头对应在钢丝编织处的位置。
优选的,所述调控丝杆与所述调节环构成螺纹传动结构,且所述调节环的外侧通过滑环与出液管构成上下滑动结构,运行微型马达控制调控丝杆转动,在螺纹传动结构作用下可以控制调节环和滑环上下移动。
优选的,所述驱动防护罩的上端内部中间位置开设有积液台阶槽,且所述驱动防护罩的内部嵌合固定有排油管,以及所述排油管的侧面连接有回收油箱,该部分结构便于将积液台阶槽中的油液导入回收油箱的内部,避免油液浪费。
优选的,所述回收油箱通过排油管与积液台阶槽内部构成相互贯通结构,且所述积液台阶槽对应在编织杆底部回收钢丝编织过程中滴落的润滑液,编织过程中编织杆上的油液向下滴落进入积液台阶槽的内部,便于对油液回收,同时避免油液积累在装置表面形成污染。
与现有技术相比,本实用新型的有益效果是:该可降低摩擦热量的自润滑型钢丝编织机,采用新型的结构设计,使得本装置可以对编织过程中的钢丝喷洒润滑油液,降低摩擦热量,同时装置设置有油液回收结构,避免油液浪费与污染,其具体内容如下:
1.该可降低摩擦热量的自润滑型钢丝编织机,设置有润滑油喷洒结构,在编织加工的过程中,根据钢丝编织的进行,运行微型马达控制调控丝杆转动,在螺纹传动作用下使得调节环和滑环向下移动,该部分结构可以控制调节弯管逐渐向下移动,调节金属喷头对应在编织杆侧面的位置,便于将金属 喷头移动至钢丝正在编织加工的位置,向编织的钢丝喷洒润滑油液,可以降低钢丝之间的相互摩擦,从而降低摩擦热量,辅助编织加工的进行;
2.该可降低摩擦热量的自润滑型钢丝编织机,设置有油液回收结构,编织杆上喷洒的部分油液向下滴落,油液最终进入积液台阶槽的内部,积液台阶槽中的油液通过排油管进入回收油箱的内部,使得装置加工时多余的油液可以集中回收处理,降低油液浪费,同时也可以避免油液污染,增加装置应用效果。
附图说明
图1为本实用新型正面结构示意图;
图2为本实用新型调节弯管正面结构示意图;
图3为本实用新型放线筒正面结构示意图;
图4为本实用新型限位块俯视结构示意图;
图5为本实用新型驱动防护罩正面剖视结构示意图;
图6为本实用新型驱动轴立面结构示意图。
图中:1、工作台;2、编织杆;3、放线筒;4、限位块;5、固定支架;6、定位环;7、润滑油箱;8、出液管;9、调节弯管;10、金属喷头;11、安装架;12、微型马达;13、调控丝杆;14、调节环;15、滑环;16、限位架;17、驱动防护罩;18、积液台阶槽;19、排油管;20、回收油箱;21、驱动电机;22、驱动轴;23、方形卡块;24、方形槽。
具体实施方式
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。
请参阅图1-6,本实用新型提供一种技术方案:一种可降低摩擦热量的自润滑型钢丝编织机,钢丝编织机编织结构安装在工作台1上,工作台1的上表面中间位置固定有驱动防护罩17,驱动防护罩17的上端贯穿设置有编织杆2;
工作台1的上表面等角度转动安装有放线筒3,放线筒3的上表面固定连接有限定钢丝输出路径作用的限位块4;
一种可降低摩擦热量的自润滑型钢丝编织机,包括:
固定支架5,其固定安装在工作台1的边侧左端位置,且固定支架5的上端外侧固定连接有定位环6,并且定位环6套设在编织杆2的外部,以及编织杆2的底部开设有方形槽24;
润滑油箱7,其嵌合固定安装在固定支架5的上端内部,且润滑油箱7的下端贯穿连接有控制润滑油排出作用的出液管8,出液管8的下端连接有调节弯管9,以及调节弯管9的侧面安装有控制润滑油喷出的金属喷头10;
驱动电机21,其固定安装在驱动防护罩17的内部中间位置,且驱动电机21的上端转动连接有驱动轴22,驱动轴22的上表面焊接固定有方形卡块23。
本例中编织杆2的下端通过方形槽24与方形卡块23卡合连接,且编织杆2转动设置在定位环6的内部;固定支架5的侧面还设置有安装架11和调节环14:安装架11,其固定安装在固定支架5的内侧面,且安装架11的下端固定安装有微型马达12,微型马达12的上端转动连接有调控丝杆13;调节环14,其套设在调控丝杆13的外部,且调节环14的外侧面固定安装有滑环15,以及滑环15套设在出液管8的外部,滑环15的外部通过限位架16与金属喷头10相互连接;调节弯管9、金属喷头10通过限位架16与滑环15和调节环14固定为一体化结构,且调节弯管9贯穿设置在出液管8下端与其构成上下伸缩滑动结构;调控丝杆13与调节环14构成螺纹传动结构,且调节环14的外侧通过滑环15与出液管8构成上下滑动结构;
将编织杆2贯穿设置在定位环6的内部,编织杆2的下端通过方形槽24卡合设置在方形卡块23的上端,并且将放线筒3外部的钢丝交叉缠绕在编织杆2的外部,运行驱动电机21控制驱动轴22转动,驱动轴22通过卡合结构控制编织杆2对应转动,编织杆2在转动的过程中完成钢丝之间的编织作业,在编织的过程中钢丝之间相互摩擦产生大量热量,此时可以根据钢丝编织的进度调节金属喷头10的对应位置,运行微型马达12控制上端的调控丝杆13转动,调控丝杆13在螺纹传动结构作用下带动调节环14和滑环15向下移动,滑环15外侧通过限位架16控制金属喷头10向下移动,此时调节弯管9在出液管8的下端对应伸缩调节,通过调节弯管9和出液管8将润滑油箱7内部的润滑油导入到金属喷头10内部,最终通过金属喷头10将润滑油向外喷出,使得润滑油喷洒在编织的钢丝表面,降低钢丝之间编织的摩擦力,从而降低摩擦热量,辅助编织加工的进行。
驱动防护罩17的上端内部中间位置开设有积液台阶槽18,且驱动防护罩17的内部嵌合固定有排油管19,以及排油管19的侧面连接有回收油箱20;回收油箱20通过排油管19与积液台阶槽18内部构成相互贯通结构,且积液台阶槽18对应在编织杆2底部回收钢丝编织过程中滴落的润滑液;
编织钢丝外部喷洒的部分润滑油液传递至编织杆2的外部,油液向下滴落对应进入积液台阶槽18的内部,积液台阶槽18下端两侧贯通连接有排油管19,排油管19将积液台阶槽18内部的油液导入到回收油箱20的内部,其可以避免油液堆积在装置避免形成污染,同时回收的油液在经过处理后还可以再利用,降低润滑油液的加工损耗。
工作原理:使用本装置时,根据图1-6中所示的结构,通过驱动结构控制编织杆2转动控制钢丝编织加工的过程中,运行微型马达12控制调控丝杆13转动,在螺纹传动结构的控制作用下使得调节弯管9和金属喷头10向下移动,将金属喷头10移动至钢丝编织的位置,通过金属喷头10将润滑油箱7 内部的润滑油液向外喷洒,降低钢丝编织之间的相互摩擦力,辅助加工进行,编织喷洒的多余油液通过编织杆2向下滴落进入积液台阶槽18的内部,最终积液台阶槽18中的油液通过排油管19进入回收油箱20的内部,实现油液回收,降低装置加工污染。
尽管已经示出和描述了本实用新型的实施例,对于本领域的普通技术人员而言,可以理解在不脱离本实用新型的原理和精神的情况下可以对这些实施例进行多种变化、修改、替换和变型,本实用新型的范围由所附权利要求及其等同物限定。

Claims (7)

  1. 一种可降低摩擦热量的自润滑型钢丝编织机,钢丝编织机编织结构安装在工作台上,所述工作台的上表面中间位置固定有驱动防护罩,所述驱动防护罩的上端贯穿设置有编织杆;
    所述工作台的上表面等角度转动安装有放线筒,所述放线筒的上表面固定连接有限定钢丝输出路径作用的限位块;
    其特征在于,包括:
    固定支架,其固定安装在所述工作台的边侧左端位置,且所述固定支架的上端外侧固定连接有定位环,并且所述定位环套设在所述编织杆的外部,以及所述编织杆的底部开设有方形槽;
    润滑油箱,其嵌合固定安装在所述固定支架的上端内部,且所述润滑油箱的下端贯穿连接有控制润滑油排出作用的出液管,所述出液管的下端连接有调节弯管,以及所述调节弯管的侧面安装有控制润滑油喷出的金属喷头;
    驱动电机,其固定安装在所述驱动防护罩的内部中间位置,且所述驱动电机的上端转动连接有驱动轴,所述驱动轴的上表面焊接固定有方形卡块。
  2. 根据权利要求1所述的一种可降低摩擦热量的自润滑型钢丝编织机,其特征在于:所述编织杆的下端通过方形槽与方形卡块卡合连接,且所述编织杆转动设置在所述定位环的内部。
  3. 根据权利要求1所述的一种可降低摩擦热量的自润滑型钢丝编织机,其特征在于:所述固定支架的侧面还设置有安装架和调节环:
    安装架,其固定安装在所述固定支架的内侧面,且所述安装架的下端固定安装有微型马达,所述微型马达的上端转动连接有调控丝杆;
    调节环,其套设在所述调控丝杆的外部,且所述调节环的外侧面固定安装有滑环,以及所述滑环套设在出液管的外部,所述滑环的外部通过限位架与金属喷头相互连接。
  4. 根据权利要求1所述的一种可降低摩擦热量的自润滑型钢丝编织机, 其特征在于:所述调节弯管、金属喷头通过限位架与滑环和调节环固定为一体化结构,且所述调节弯管贯穿设置在出液管下端与其构成上下伸缩滑动结构。
  5. 根据权利要求3所述的一种可降低摩擦热量的自润滑型钢丝编织机,其特征在于:所述调控丝杆与所述调节环构成螺纹传动结构,且所述调节环的外侧通过滑环与出液管构成上下滑动结构。
  6. 根据权利要求1所述的一种可降低摩擦热量的自润滑型钢丝编织机,其特征在于:所述驱动防护罩的上端内部中间位置开设有积液台阶槽,且所述驱动防护罩的内部嵌合固定有排油管,以及所述排油管的侧面连接有回收油箱。
  7. 根据权利要求6所述的一种可降低摩擦热量的自润滑型钢丝编织机,其特征在于:所述回收油箱通过排油管与积液台阶槽内部构成相互贯通结构,且所述积液台阶槽对应在编织杆底部回收钢丝编织过程中滴落的润滑液。
PCT/CN2021/141016 2021-11-15 2021-12-24 一种可降低摩擦热量的自润滑型钢丝编织机 WO2023082437A1 (zh)

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